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Parts Manual: 872238 B40D 6X6 ADT MK VI - A840D60 B35D 6X6 ADT MK VI - A835D60 B35D 6X6 WDB Adt MK Vi - A836D60

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The manual provides parts information and diagrams for maintaining Bell Equipment MK VI B40D and B35D 6x6 ADT machines.

This manual was produced to assist users in ordering parts for maintenance of their Bell Equipment machines. It contains logical breakdowns of parts with corresponding parts lists.

Each section contains an illustrated breakdown of a system or component along with a corresponding parts list. The parts are organized in a logical sequence.

PARTS MANUAL

872238

B40D 6X6 ADT MK VI - A840D60


B35D 6X6 ADT MK VI - A835D60
B35D 6X6 WDB ADT MK VI - A836D60

PRE-PRODUCTION: JULY 2008


PRODUCTION: OCTOBER 2008
LAST ISSUE: MAY 2009 (SIB 2009/1035)
LATEST ISSUE: DEC 2009 (SIB 2010/1001)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

i-i
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
i-iii
LOCATION OF OPERATIONS

This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of
publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product
at any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.

Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT
Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any
loss, damage or injury to person or property suffered, whether direct, or indirect or consequential, arising
from the use of this manual. In particular and without detracting from the above, the disclaimer also applies
in the event of any specification, warning, or representation contained in this manual being inadequate,
inccurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of
general safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on your BELL product or this manual. The address of your nearest BELL
EQUIPMENT branch or dealer is as follows:-

For the latest Bell operations listing please visit: www.bellequipment.com

The following address list was correct as at 24 March 2009.

GROUP OPERATIONS LISTING


RICHARDS BAY - HEAD OFFICE
Bell Equipment Co SA (Pty) Ltd
13-19 Carbonode Cell . . . . . . . . . . . . . . . . . Tel: 035- 907 9111 . . . . . . . . . . . . . . . . . . . . . . . . Private Bag X20046
Alton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 035-797 4323 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMPANGENI
RICHARDS BAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3880
3900
Contact: Derek Smythe (Mobile: 082-822 2624)
E-mail: debbiev@bell.co.za

LOCATION OF OPERATIONS
EUROPEAN REGION:

FRANCE
Bell France SARL
Z.A. Route d’ Argenton-Sur-Creuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax :+ 33 55589 2324
FRANCE
Contact: Claude Boulet (Director)
E-mail: claudeb@fr.bellequipment.com

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i-iv
LOCATION OF OPERATIONS

GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +49 6631 911 313
GERMANY
Contact: Ulrich Kramme (Managing Director)
E-mail: center@de.bellequipment.com

German Assembly Plant (Eisenach)


Industriestrasse 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +49 369 207 3101
99819 Großenlupnitz/OT Hörselberg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +49 369 207 3150
GERMANY
Contact: Andre Krings (Managing Director) (Mobile: +49 176 220 024 416)
Email: andrek@de.bellequipment.com

ITALY
SCAI S.p.A
via Don Fulvio Scialbe, 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +39 075 808 3453
Ospedalicchio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +39 075 808 3424
06080 Bastia Umbra (PG)
ITALY
Contact: Michel-Angelo Van druenen
E-mail: scai@scaispa.com

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch

SPAIN
Polig. Industrial Alcala Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +34 918 796 019
Nave 2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +34 918 796 049
C/Iplacea Nº 10
28803 Alcalá de Henares, Madrid
SPAIN
Contact: Jesus Vivero Fortes (Mobile: +34-64 99 33 089)
E-mail: lauriannec@fr.bellequipment.com

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Neville Paynter
E-mail: cameronc@bellequipment.co.uk or general@bellequipment.co.uk

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LOCATION OF OPERATIONS

SOUTHERN AFRICA REGION:

CAPE REGION:

CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
28 Aviation Road . . . . . . . . . . . . . . . . . . . . . Tel: 021 380 9000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 162
Phase 4, Airport City . . . . . . . . . . . . . . . . . . Fax: 021 380 9057 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7490
Contact: Mario Ferreira (General Manager) (Mobile: 083-458 3753)
E-mail: maureenb@bell.co.za

EAST LONDON
Bell Equipment Co SA (Pty) Ltd
811 East Coast resort Road . . . . . . . . . . . . .Tel: 043 732 1490 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 15742
Meisies Halt. . . . . . . . . . . . . . . . . . . . . . . . . .Fax: 043 732 1435 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Beacon Bay
Gonubie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EAST LONDON
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5200
5205
Contact: Kassie van de Heever (Mobile: 082-325 5920)
E-mail: kassiev@bell.co.za

GEORGE
Bell Equipment Co SA (Pty) Ltd
Pioneer Road. . . . . . . . . . . . . . . . . . . . . . . . Tel: 044 878 0930/1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 044 878 0932 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GEORGE
GEORGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Gordon Smidt (Mobile: 082-335 9015)
E-mail: karino@bell.co.za

PORT ELIZABETH
Bell Equipment Co SA (Pty) Ltd
349 Kempston Road . . . . . . . . . . . . . . . . . . Tel: 041 451 3202/4/6. . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax:041 451 3208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Gert Nelson (Mobile: 082-657 1190)
E-mail: lynneo@bell.co.za

SPRINGBOK
Bell Equipment Co SA (Pty) Ltd
2 Tanteliet Street . . . . . . . . . . . . . . . . . . . . . Tel: 027 712 1124/30 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 618
Springbok Industrial Area . . . . . . . . . . . . . . Fax:027 718 1314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPRINGBOK
SPRINGBOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Mobile: 083-414 8946)
E-mail: laurenced@bell.co.za

NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . . . . Tel: 264 61 226 021/2/3 . . . . . . . . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . . . . Fax: 264 61 228 330. . . . . . . . . . . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Johan van Wyk (Mobile: 081-250 2949)

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LOCATION OF OPERATIONS

CENTRAL REGION:

BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
109 Fritz Stockenstrom Street . . . . . . . . . . . Tel: 051 4327 855. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 051 4323 740 . . . . . . . . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Peter Wille (Mobile: 082-854 2265)
E-mail: yvetteo@bell.co.za or peterw@bell.co.za

JOHANNESBURG / GAUTENG
Bell Equipment Co SA (Pty) Ltd
Griffiths Road . . . . . . . . . . . . . . . . . . . . . . . Tel: 011 928 9700. . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 25391
JET PARK . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 011 928 9730 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .JET PARK
1459 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
Contact: Sean Heckler (Sales & Operations Manager) (Mobile: 083-266 4548)
E-mail: susanm@bell.co.za

KIMBERLEY
Bell Equipment Co SA (Pty) Ltd
12 Hendrick Van Eck Street. . . . . . . . . . . . . Tel: 053 841 0710/11/12/13 . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 053 841 1940 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: Aubrey Potgieter (General Manager) (Mobile: 083-629 1931)
E-mail: aubreyp@bell.co.za

KURUMAN (NORTHERN CAPE)


Bell Equipment Co SA (Pty) Ltd
Mariette Crescent . . . . . . . . . . . . . . . . . . . . Tel: 053 712 0698. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1396
Industrial Area . . . . . . . . . . . . . . . . . . . . . . . Fax: 053 712 0697 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KURUMAN
KURUMAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8460
8460
Contact: C.J. Louwrens (Branch Manager) (Mobile: 082-558 6911)
E-mail: lorenzoj@bell.co.za

MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Plot 686 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: +268-51-87496/7 . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1754
Tambankulu Street. . . . . . . . . . . . . . . . . . . . Fax: +268-51-87498 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Matsapha
Matsapha . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (Mobile: 00 268-602 3795)
E-mail: nicolienb@bell.co.za

MIDDLEBURG (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
9 Tswelopele Street. . . . . . . . . . . . . . . . . . . Tel: 013 246 8900. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . . . . . Fax: 013 246 1229 . . . . . . . . . . . . . . . . . . . . . . . . . . . . MIDDLEBURG
MIDDLEBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Hennie de Castro (Modile: 079-515 4625)
E-mail: rinas@bell.co.za

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i-vii
LOCATION OF OPERATIONS

NELSPRUIT (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
3 Christie Crescent . . . . . . . . . . . . . . . . . . . Tel: 013 755 2110/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1672
Vintonia 2. . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 013 755 2117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
Contact: Fred Loffler (Branch Manager) (Mobile: 082-452 9392)
E-mail: corries@bell.co.za

RUSTENBURG (NORTH WEST PROVINCE)


Bell Equipment Co SA (Pty) Ltd
16 Vanadium Street . . . . . . . . . . . . . . . . . . . .Tel: 014 538 1003/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 3701
Border Industrial . . . . . . . . . . . . . . . . . . . . . .Fax: 014 538 1005 . . . . . . . . . . . . . . . . . . . . . . . . . . . .RUSTENBURG
RUSTENBURG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0300
0300
Contact: Nico Thompson (Branch Manager) (Mobile: 082-773 5422)
E-mail: gitteb@bell.co.za

TZANEEN (LIMPOPO)
Bell Equipment Co SA (Pty) Ltd
8 Impala Street . . . . . . . . . . . . . . . . . . . . . . Tel: 015 307 1129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . . . . . Fax: 015 307 3095 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Danie Visser (Mobile: 082-553 8764)
E-mail: altar@bell.co.za

WOLMARANSSTAD (NORTH WEST PROVINCE)


Bell Equipment Co SA (Pty) Ltd
80 Kruger Street . . . . . . . . . . . . . . . . . . . . . .Tel: 018 596 2319 . . . . . . . . . . . . . . . . . . . . . . . . . . .c/o P.O. Box 587
WOLMARANSSTAD . . . . . . . . . . . . . . . . . . .Fax: 018 596 2855 . . . . . . . . . . . . . . . . . . . . . . . .WOLMARANSSTAD
2630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2630
Contact: Bernard Niemand (Branch Manager) (Mobile: 082-572 7881)
E-Mail: bernardn@bell.co.za

COASTAL REGION:

DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . . . . Tel: 031 569 1100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . . . . . Fax: 031 569 1108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DURBAN
DURBAN NORTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: howardb@bell.co.za

EMPANGENI
Bell Equipment Co SA (Pty) Ltd
No.1 Irvine Bell Drive. . . . . . . . . . . . . . . . . . .Tel: 035 792 6517 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . . . . . . .Fax: 035 792 6516 . . . . . . . . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (cell: 082-784 1477)
E-mail: michaelc@bell.co.za

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i-viii
LOCATION OF OPERATIONS

PIETERMARITZBURG
Bell Equipment Co SA (Pty) Ltd
7 Van Eck Place . . . . . . . . . . . . . . . . . . . . . Tel: 033 386 9319. . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 033 386 1837 . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Les Lothain (Regional Manager) (Mobile: 082-774 9937)
E-mail: michellet@bell.co.za

PIET RETIEF (MPUMALUNGA)


Bell Equipment Co SA (Pty) Ltd
136A Kotze Street . . . . . . . . . . . . . . . . . . . . Tel: 017-826 1523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 2597
PIET RETIEF. . . . . . . . . . . . . . . . . . . . . . . . Fax: 017-826 1580 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIET RETIEF
2380. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2380
Contact: Butcha Balate (Mobile: 082-774 0495)
E-mail: eugeniob@bell.co.za

UMHLALI
Bell Equipment Co SA (Pty) Ltd
Lot 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel: 032 947 0696/1637 . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . . . . Fax: 032 947 2141 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UMHLALI
Industrial Park . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Keith Hall (Customer Support Rep.) (Moile: 082-774 0493)
E-mail: selvann@bell.co.za

VRYHEID
Bell Equipment Co SA (Pty) Ltd
Bloekom Street . . . . . . . . . . . . . . . . . . . . . . Tel: 034 981 5541. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 1221
VRYHEID. . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: 034 980 9752 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Sales Rep) (Mobile: 082-627 6459)
E-mail: cliffg@bell.co.za

NORTHERN REGION:

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)


Bell Equipment Co (Mozambique) Ltd
Av. Abel Batista Parcela 238. . . . . . . . . . . . Tel: +258 21 722 022/ 031/ 831 . . . . . . . . . . . . . . . . . .Caixa Postal 70
Matola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax: +258 21 720 467 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Matola
MOZAMBIQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOZAMBIQUE
Contact: Willie Fourie (Mobile: +258-21-(0)82 301 894)
E-mail: bellequipment@teledata.mz or wfourie@teledata.mz

ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park . . . . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 20367
Kalulushi . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 555 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260-97 770 678)
or Shaun McCann (Sales Manager) (Mobile: +260-97 770 677)
E-mail: russellc@bell.com.zm or shaunmc@bell.com.zm

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


i-ix
LOCATION OF OPERATIONS

ZIMBABWE
Bell PTA (Pty) Ltd
16 Erith Road. . . . . . . . . . . . . . . . . . . . . . . . .Tel: +263 4 661 061/090/125/181/418 . . . . . . . . . . . . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +263 4 621 026 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Harare
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZIMBABWE
Contact: Charl du Toit (Mobile: +263-91 260 169)
E-mail: dutoit@bellzim.co.zw

Bell Equipment Gweru


33 J Tongogara Avenue . . . . . . . . . . . . . . . .Tel: +263 54 223 85 / 91 . . . . . . . . . . . . . . . . . . . . . c/o P.O.Box 2980
Gweru . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +263 54 223 85 (ask for fax) . . . . . . . . . . . . . . . . . . . . . . . Harare
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZIMBABWE
Contact: Jannie Van Wyk (Mobile: +263 91 310 722)

Bell Equipment Triangle


Stand 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tel: +263 33 6552 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P.O. Box 27
Triangle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fax: +263 33 6552 (ask for fax) . . . . . . . . . . . . . . . . . . . . . . . . Triangle
ZIMBABWE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZIMBABWE
Contact: Louis Stopforth (Mobile: +263 11 724 828)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


i-x
LOCATION OF OPERATIONS

Keep a record of your dealer information here:

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


i-xi
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after
this date will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not
drawn to scale.

USERS COMMENT FORM


Should you, as user of this manual, have any suggestion for improving the manual, or you
find any errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Sup-
port Representative or post it directly to your nearest BELL Branch. Addresses are given
at the beginning of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO


DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


i-xii
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
i-xiii
CONTENTS OVERVIEW

CONTENTS

SECTION 1: GENERAL INFORMATION


SECTION 2A: ENGINE - TIER 2
SECTION 2B: ENGINE - TIER 3
SECTION 3: DRIVETRAIN
SECTION 4: HYDRAULICS
SECTION 5: PNEUMATICS
SECTION 6: ELECTRICAL
SECTION 7: FRAME AND BODY
SECTION 8: SERVICE KITS
SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS
SECTION 10: SPECIAL TOOLS
SECTION 11: AUTOMATIC GREASING SYSTEM
SECTION 12: NUMERICAL INDEX

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

i-xiv
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
i-xv
TABLE OF CONTENTS

SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1


PAGE LAYOUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
BULLETINS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-5
LIST OF ABBREVIATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-7
ORDERING OF PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-9
MACHINE DIMENSIONS B40D 6X6 ADT - - - - - - - - - - - - - - - - - - - - - - - - - 1-11
MACHINE DIMENSIONS B35D 6X6 ADT - - - - - - - - - - - - - - - - - - - - - - - - - 1-13
SERIAL NUMBER PLATES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-15
ENGINE IDENTIFICATION - TIER 2 AND TIER 3 - - - - - - - - - - - - - - - - - - - - - 1-17
ENGINE CONTROL UNIT (PLD) - ORDERING DETAILS - - - - - - - - - - - - - - - - - 1-19
PIN IDENTIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-20

SECTION 2A: ENGINE TIER 2 - - - - - - - - - - - - - - - - - - - - - - - - 2A-1


ENGINE & MISCELLANEOUS COMPONENTS - - - - - - - - - - - - - - - - - - - - - - 2A-2
ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-4
ENGINE CRANKCASE (CONT) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-6
TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-8
OIL PAN DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-10
CYLINDER HEAD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-12
CYLINDER HEAD (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-14
DECOMPRESSION VALVE PIPE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-16
CRANKSHAFT & FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-18
CONNECTING RODS & PISTONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-20
CONNECTING RODS & PISTONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-21
CAMSHAFT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-22
CAMSHAFT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-23
INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-24
FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-26
FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-28
TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-30
AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-32
INTAKE MANIFOLD AND FLAME START - - - - - - - - - - - - - - - - - - - - - - - - - 2A-34
EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-36
EXHAUST BRAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-38
STARTER MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-40
ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-42
ALTERNATOR SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-44
ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-46
OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-48
OIL FILTER & OIL COOLER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-50
OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-52
WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-54
FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-56
BELT TENSIONER & BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-58
ENGINE SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-60
P.T.O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-62
AIR CONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-64
ENGINE COOLING SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 2A-66
ENGINE COOLING SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 2A-68
ENGINE COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2A-70
ENGINE FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-72
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-74
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-76
FILTER 2000 (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-78
DEPTH FUEL FILTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-80
EXHAUST KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-82
EXHAUST SHIELD KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-84
EXHAUST SHIELD KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-86

872238 - B40D & B35D 6X6 ADT - JUL 2008


xvi
TABLE OF CONTENTS

BIN HEATING KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-88


AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-90
AIR CLEANER & PRE-CLEANER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - 2A-92

SECTION 2B: ENGINE TIER 3 - - - - - - - - - - - - - - - - - - - - - - - - 2B-1


ENGINE & MISCELLANEOUS COMPONENTS - - - - - - - - - - - - - - - - - - - - - - 2B-2
ENGINE CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-4
ENGINE CRANKCASE (CONT) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-6
TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-8
OIL PAN & DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-10
CYLINDER HEAD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-12
CYLINDER HEAD (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-14
DECOMPRESSION VALVE PIPE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-16
CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-18
CONNECTING RODS AND PISTONS - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-20
CAMSHAFT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-22
INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-24
FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-26
FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-28
TURBOCHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-30
AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-32
INTAKE MANIFOLD & FLAME START - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-34
EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-36
EXHAUST BRAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-38
STARTER MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-40
ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-42
ALTERNATOR SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-44
ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-46
OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-48
OIL FILTER & OIL COOLER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-50
OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-52
WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-54
FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-56
BELT TENSIONER & BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-58
ENGINE SUPPORT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-60
P.T.O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-62
AIR CONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-64
ENGINE COOLING SYSTEM - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 2B-66
ENGINE COOLING SYSTEM - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 2B-68
ENGINE COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2B-70
ENGINE FUEL SYSTEM KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-72
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-74
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-76
FILTER 2000 (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-78
DEPTH FUEL FILTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-80
EXHAUST KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-82
EXHAUST SHIELD KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-84
EXHAUST SHIELD KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-86
BIN HEATING KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-88
AIR INTAKE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-90
AIR CLEANER & PRE-CLEANER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - 2B-92

SECTION 3: DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1


TRANSMISSION KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
TRANSMISSION, MAIN HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
TRANSMISSION, FILL TUBE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-8

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TRANSMISSION, MAIN SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10


TRANSMISSION, FLANGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
TRANSMISSION, FRONT SUPPORT & OIL PUMP - - - - - - - - - - - - - - - - - - - - 3-14
TRANSMISSION, P1 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
TRANSMISSION, P2 PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
TRANSMISSION, CONTROL VALVE (PART 1) - - - - - - - - - - - - - - - - - - - - - - 3-20
TRANSMISSION, CONTROL VALVE (PART1) (CONTD) - - - - - - - - - - - - - - - - - 3-22
TRANSMISSION, CONTROL VALVE (PART 2) - - - - - - - - - - - - - - - - - - - - - - 3-24
TRANSMISSION, CONTROL VALVE (PART 2) (CONTD) - - - - - - - - - - - - - - - - - 3-26
TRANSMISSION, OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-28
TRANSMISSION, TORQUE CONVERTER - - - - - - - - - - - - - - - - - - - - - - - - 3-30
TRANSMISSION, ROTATING CLUTCH - - - - - - - - - - - - - - - - - - - - - - - - - - 3-32
TRANSMISSION, CONVERTER HOUSING - - - - - - - - - - - - - - - - - - - - - - - - 3-34
TRANSMISSION, P3 PLANETARY & REAR COVER - - - - - - - - - - - - - - - - - - - 3-36
TRANSMISSION, P3 PLANETARY & REAR COVER - - - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION, COOLER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION COOLER, FAN ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - 3-42
TRANSMISSION COOLER, COOLER ASSEMBLY - - - - - - - - - - - - - - - - - - - - 3-44
DROP BOX & MOUNTINGS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-46
DROP BOX, CASING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
DROP BOX, INPUT SHAFT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
DROP BOX, IDLER SHAFT ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 3-54
DROP BOX, FRONT OUTPUT DIFF ASSEMBLY - - - - - - - - - - - - - - - - - - - - - 3-56
DROP BOX FILTRATION SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
DRIVELINE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
DRIVELINE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-61
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62
COUPLING, PTO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
COUPLING, PTO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-65
THRU DRIVE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
THRU DRIVE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-67
KIT, PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
KIT, PARK BRAKE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-69
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-71
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-73
AXLE, FRONT, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
AXLE, FRONT, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-75
AXLE, MIDDLE, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
AXLE, MIDDLE, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-77
AXLE, REAR, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
AXLE, REAR, B40D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-79
AXLE, FRONT CALIPER, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
AXLE, FRONT CALIPER, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-81
AXLE, MIDDLE CALIPER, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-82
AXLE, MIDDLE CALIPER, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-83
AXLE, REAR CALIPER, B35D- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
AXLE, REAR CALIPER, B35D- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-85
AXLE, FRONT, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
AXLE, FRONT, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-87
AXLE, MIDDLE, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
AXLE, MIDDLE, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-89
AXLE, REAR, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
AXLE, REAR, B35D (WDB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-91
AXLE DRAIN & FILLER PLUGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-92
AXLE DRAIN & FILLER PLUGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-93

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FINAL DRIVE KIT FOR FRONT & MIDDLE AXLES, B40D - - - - - - - - - - - - - - - - - 3-94
FINAL DRIVE KIT FOR FRONT & MIDDLE AXLES, B40D - - - - - - - - - - - - - - - - - 3-95
FINAL DRIVE KIT FOR REAR AXLES, B40D - - - - - - - - - - - - - - - - - - - - - - - 3-96
FINAL DRIVE KIT FOR REAR AXLES, B40D - - - - - - - - - - - - - - - - - - - - - - - 3-97
FINAL DRIVE KIT FOR CALIPER AXLES, B35D- - - - - - - - - - - - - - - - - - - - - - 3-98
FINAL DRIVE KIT FOR CALIPER AXLES, B35D- - - - - - - - - - - - - - - - - - - - - - 3-99
FINAL DRIVE KIT FOR WDB AXLES, B35D - - - - - - - - - - - - - - - - - - - - - - - - 3-100
FINAL DRIVE KIT FOR WDB AXLES, B35D - - - - - - - - - - - - - - - - - - - - - - - - 3-101
CALIPER HYD COMPONENT KIT, B35D - DETAIL A - - - - - - - - - - - - - - - - - - - 3-102
CALIPER HYD COMPONENT KIT, B35D - DETAIL A - - - - - - - - - - - - - - - - - - - 3-103
CALIPER HYD COMPONENT KIT, B35D - DETAIL B - - - - - - - - - - - - - - - - - - - 3-104
CALIPER HYD COMPONENT KIT, B35D - DETAIL B - - - - - - - - - - - - - - - - - - - 3-105
DISC BRAKE KIT, FRONT AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - 3-106
DISC BRAKE KIT, FRONT AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - 3-107
DISC BRAKE KIT, REAR & MID AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-108
DISC BRAKE KIT, REAR & MID AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-109
MIDDLE & REAR AXLE GUARDS KIT, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-110
MIDDLE & REAR AXLE GUARDS KIT, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-111
FRONT AXLE GUARDS KIT, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-112
FRONT AXLE GUARDS KIT, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-113
WET DISC BRAKE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-114
WET DISC BRAKE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-115
WET DISC BRAKE KIT, MIDDLE AXLE, B40D- - - - - - - - - - - - - - - - - - - - - - - 3-116
WET DISC BRAKE KIT, MIDDLE AXLE, B40D- - - - - - - - - - - - - - - - - - - - - - - 3-117
WET DISC BRAKE KIT, FRONT AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-118
WET DISC BRAKE KIT, FRONT AXLE, B35D - - - - - - - - - - - - - - - - - - - - - - - 3-119
WET DISC BRAKE KIT, MIDDLE AXLE, B35D- - - - - - - - - - - - - - - - - - - - - - - 3-120
WET DISC BRAKE KIT, MIDDLE AXLE, B35D- - - - - - - - - - - - - - - - - - - - - - - 3-121
AXLE & CTD GUARDS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-122
AXLE & CTD GUARDS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-123
WET DISC BRAKE KIT, REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-124
WET DISC BRAKE KIT, REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-125
WET DISC BRAKE PUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-126
WET DISC BRAKE PUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-127
KIT, COOLER, WDB, COOLING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-128
KIT, COOLER, WDB, COOLING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-129
DISC BRAKE CALIPER LOCATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-130
DISC BRAKE CALIPER LOCATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-131
DISC BRAKE CALIPER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-132
DISC BRAKE CALIPER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-133
FRONT/REAR DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 3-134
FRONT/REAR DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - 3-135
FRONT/REAR DIFFERENTIAL ASSEMBLY (CONTD) - - - - - - - - - - - - - - - - - - - 3-136
FRONT/REAR DIFFERENTIAL ASSEMBLY (CONTD) - - - - - - - - - - - - - - - - - - - 3-137
MIDDLE DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-138
MIDDLE DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-139
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD) - - - - - - - - - - - - - - - - - - - - - - 3-140
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD) - - - - - - - - - - - - - - - - - - - - - - 3-141
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES - - - - - - - - - - - - - - - - - 3-142
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES - - - - - - - - - - - - - - - - - 3-143
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES - - - - - - - - - - - - - - - - - 3-144
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES - - - - - - - - - - - - - - - - - 3-145
WET DISC BRAKE ASSEMBLY, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - 3-146
WET DISC BRAKE ASSEMBLY, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - 3-147
WHEEL SETS OPTIONS, B40D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-148
WHEEL SET OPTIONS, B40D (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - 3-150
WHEEL SET OPTIONS, B35D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-152
WHEEL SET OPTIONS, B35D (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - 3-154

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SECTION 4: HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1


VOAC BLOCK, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
VOAC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
VOAC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
VOAC BLOCK - TIP SECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
ACCUMULATOR SUPPLY, FRONT CHASSIS- - - - - - - - - - - - - - - - - - - - - - - 4-10
FAN MOTOR, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
FAN MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-14
FAN MOTOR (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16
FAN MOTOR BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18
FAN MOTOR (ALTERNATIVE) BREAKDOWN- - - - - - - - - - - - - - - - - - - - - - - 4-20
TIP HOSES & TEST POINTS, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - 4-22
CASE DRAIN & RETURN, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - 4-24
KIT, FRONT HYDRAULIC COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
PUMP SUCTION & DELIVERY, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - 4-28
HYDRAULIC PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
HYDRAULIC PUMP (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
HYDRAULIC PUMP BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
HYD PUMP (ALTERNATIVE) BREAKDOWN - FRONT- - - - - - - - - - - - - - - - - - - 4-36
HYD PUMP (ALTERNATIVE) BREAKDOWN - REAR - - - - - - - - - - - - - - - - - - - 4-38
CHECK VALVE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-40
CHECK VALVE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-41
EMERGENCY STEERING PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-42
EMERGENCY STEERING PUMP (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - 4-44
EMERGENCY STEERING PUMP BREAKDOWN - - - - - - - - - - - - - - - - - - - - - 4-46
EMERGENCY PUMP (ALTERNATIVE) BREAKDOWN- - - - - - - - - - - - - - - - - - - 4-48
EMERGENCY STEERING PUMP CHECK VALVE - - - - - - - - - - - - - - - - - - - - - 4-50
MAIN PUMP DELIVERY, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - 4-52
DAMPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-54
STEERING, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-56
STEERING CYLINDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-58
FRONT SUSP, COMFORT RIDE - DETAIL A (CHOICE) - - - - - - - - - - - - - - - - - - 4-60
FRONT SUSP, COMFORT RIDE - DETAIL B (CHOICE) - - - - - - - - - - - - - - - - - - 4-62
SUSPENSION STRUTS, COMFORT RIDE (CHOICE) - - - - - - - - - - - - - - - - - - - 4-64
DAMPING VALVE, F/SUSP, COMFORT RIDE- - - - - - - - - - - - - - - - - - - - - - - 4-66
SUSPENSION MANIFOLD, F/SUSP, COMFORT RIDE - - - - - - - - - - - - - - - - - - 4-68
WDB HYD COMPONENT KIT, B40D - DETAIL A - - - - - - - - - - - - - - - - - - - - - 4-70
WDB HYD COMPONENT KIT, B40D - DETAIL A (CONTD) - - - - - - - - - - - - - - - - 4-72
WDB HYD COMPONENT KIT, B40D - DETAIL B - - - - - - - - - - - - - - - - - - - - - 4-74
WDB HYD COMPONENT KIT, B40D - DETAIL C - - - - - - - - - - - - - - - - - - - - - 4-76
ACCUMULATOR KIT, B40D - SOUTH AFRICA - - - - - - - - - - - - - - - - - - - - - - 4-78
ACCUMULATOR KIT, B40D - EUROPE - - - - - - - - - - - - - - - - - - - - - - - - - - 4-80
ACCUMULATOR KIT, B35D - SOUTH AFRICA - - - - - - - - - - - - - - - - - - - - - - 4-82
ACCUMULATOR KIT, B35D - EUROPE - - - - - - - - - - - - - - - - - - - - - - - - - - 4-84
HYDRAULIC KIT, CAB - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-86
HYDRAULIC KIT, CAB - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-88
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - - - - - - - 4-90
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-92
HYDRAULIC KIT, CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-94
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - 4-96
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-98
HYDRAULIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-100
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-102

SECTION 5: PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1


PNEUMATIC KIT, FRONT CHASSIS - DETAIL A - - - - - - - - - - - - - - - - - - - - - 5-2
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B - - - - - - - - - - - - - - - - - - - - - 5-4
FAN PURGING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6

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TABLE OF CONTENTS

PURGE TANK VALVE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8


RESERVOIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
AIR DRYER KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
AIR DRYER REPAIR KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
PNEUMATIC KIT, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
PNEUMATIC KIT, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18
PNEUMATIC BLOCK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20
AIR HORN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22

SECTION 6: ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1


CAB HARNESS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
CAB HARNESS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
CAB HARNESS - DETAIL C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
CAB, FUSE AND RELAY PANEL COMPONENTS - - - - - - - - - - - - - - - - - - - - - 6-8
CAB, WINDSCREEN WIPER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
CAB, TRANSMISSION HARNESS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
CAB, REAR VIEW MIRROR KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-14
CAB, REAR VIEW MIRRORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
CAB, LOAD LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
CAB, BEACON (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
CAB, WORK LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-22
CAB, REVERSE LIGHT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-24
CAB, MEMORY MODULE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - 6-26
CAB, SATELLITE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
CAB, RADIO (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
CAB, REAR CAMERA (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
CAB, REVERSE MONITOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
CAB, EMERGENCY BRAKE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
HEAD LIGHT GRILLS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
ARTIC HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-44
BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
TRANSMISSION HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-48
FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-50
BATTERIES (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
SUSPENSION SYSTEM (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-54
REAR HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
OBW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-58
STRAIN GAUGE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-60
CONNECTORS (SHEET 1 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-62
CONNECTORS (SHEET 2 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-64
CONNECTORS (SHEET 3 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-66
CONNECTORS (SHEET 4 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-68
CONNECTORS (SHEET 5 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-70
CONNECTORS (SHEET 6 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-72
CONNECTORS (SHEET 7 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-74
CONNECTORS (SHEET 8 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-76
SECTION 7: FRAME AND BODY - - - - - - - - - - - - - - - - - - - - - - 7-1
BONNET KIT - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
BONNET KIT - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB COMPLETE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
CAB FRONT INSULATION PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-10
CAB BOTTOM SEALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS- - - - - - - - - - - - - - - - - - - 7-14
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18

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TABLE OF CONTENTS

CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20


WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB DOOR, MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL A - - - - - - - - - - - - - - - - - - 7-26
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL B - - - - - - - - - - - - - - - - - - 7-28
CAB FLOOR MAT & PILLAR COVERS - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
ROOF INTERIOR LINERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
CAB SOUND FOAM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
STEERING COLUMN MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - 7-36
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
OPERATOR & TRAINER SEAT INTALLATION - - - - - - - - - - - - - - - - - - - - - - 7-40
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
SEAT INSTALLATION, SEARS LOW BACK - - - - - - - - - - - - - - - - - - - - - - - - 7-44
SEAT INSTALLATION, SEARS HIGH BACK- - - - - - - - - - - - - - - - - - - - - - - - 7-46
SEAT ASSEMBLY, BASE, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
CAB AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
AIRCON DRIER UNIT & PIPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
AIRCON UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
AIRCON SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
VOAC MTG & COVER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
GRILL KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
BELLY PLATE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-62
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
CAB CLAMPS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
FRONT CHASSIS CLAMPS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
FRONT CHASSIS CLAMPS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
REAR CHASSIS CLAMPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-72
RHS MUDGUARD - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
RHS MUDGUARD - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
FUEL TANK- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
CAP, DIESEL FILLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
LHS MUDGUARD - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
LHS MUDGUARD - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL - - - - - - - - - - - - - - - - - - - - 7-86
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B - - - - - - - - - - - - - - - - - - - 7-88
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 7-90
FRONT SUSPENSION, STANDARD (CHOICE) - - - - - - - - - - - - - - - - - - - - - - 7-92
LINK, PANHARD, F/SUSP, STANDARD - - - - - - - - - - - - - - - - - - - - - - - - - - 7-94
SUSPENSION STRUTS, STANDARD (CHOICE) - - - - - - - - - - - - - - - - - - - - - 7-96
OSCILLATION JOINT KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-98
ARTIC JOINT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-100
REAR CHASSIS KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-102
BIN PIVOT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-104
BIN, MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-106
REAR SUSPENSION, STANDARD (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - 7-108
WALKING BEAM, OWB, STANDARD (CHOICE)- - - - - - - - - - - - - - - - - - - - - - 7-110
REAR SUSPENSION, COMFORT RIDE (CHOICE) - - - - - - - - - - - - - - - - - - - - 7-112
WALKING BEAM, OWB, COMFORT RIDE (CHOICE) - - - - - - - - - - - - - - - - - - - 7-114
WET DISC BRAKE TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-116
WET DISC BRAKE FILTER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - 7-118
TAILGATE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-120
BIN LINER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-122
FRONT CHASSIS GREASE KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-124
REAR CHASSIS GREASE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-126
MANUAL GREASING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-128
TAILGATE GREASE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-130
DECALS (SHEET 1 OF 3) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-132

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TABLE OF CONTENTS

DECALS (SHEET 2 OF 3) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-134


DECALS (SHEET 3 OF 3) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-136

SECTION 8: SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1


SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
SERVICE KITS (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-4
SERVICE KITS (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-6
SERVICE KIT (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-8
SERVICE KIT (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-10
SERVICE KIT (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-12
SERVICE KIT (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-14
SERVICE KIT (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-16
SERVICE KIT (CONTD) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-18

SECTION 9: LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - - - - 9-1


ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4

SECTION 10: SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1


ENGINE - OM 501 SERVICE TOOLS, KIT 262126 - - - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - OM 501 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - - - - 10-4
ENGINE - OM 501 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - - - - 10-6
ENGINE - OM 501 SERVICE TOOLS, KIT 262130 - - - - - - - - - - - - - - - - - - - - - 10-8
ENGINE - OM 501 SERVICE TOOLS, KIT 262131 - - - - - - - - - - - - - - - - - - - - - 10-10
ENGINE - OM 501 SERVICE TOOLS, KIT 262132 - - - - - - - - - - - - - - - - - - - - - 10-12
ALLISON TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-14
ALLISON TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-16
GEAR RATIO 17000 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-18
GEAR RATIO 17000 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-20
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - 10-22
SUSPENSION, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - 10-24
HYDRAULICS, REPAIR & OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - 10-26
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-28
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-30
TYRE INFLATION KIT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-32

SECTION 11: AUTOMATIC GREASING SYSTEM - - - - - - - - - - - - - - 11-1


KIT, AUTO GREASING (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-2
GREASING SYSTEM HOSES LAYOUT - - - - - - - - - - - - - - - - - - - - - - - - - - 11-4
GREASING INSTALLATION MAIN LINES - - - - - - - - - - - - - - - - - - - - - - - - - 11-6
FRONT TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - 11-8
MIDDLE TWIN DISTRIBUTION PORT BLOCK- - - - - - - - - - - - - - - - - - - - - - - 11-10
REAR TWIN DISTRIBUTION PORT BLOCK - - - - - - - - - - - - - - - - - - - - - - - - 11-12
GINA PROGRAMMING KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-14
TWIN PUMP COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11-16

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xxiii
SECTION 1: GENERAL INFORMATION

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-1
PAGE LAYOUT

SECTION
HEADING

ILLUSTRATION ID
PAGE NUMBER & Revision Leve
(CHAPTER - PAGE) NOTE : This is NOT the Revision
Level of the book.

PARTS MANUAL NUMBER; PAGE UPDATE REVISION LEVEL


RELEVANT MACHINE; Pages updated in book will have a higher
revision level eg. REV A
ISSUE DATE
TD0005660-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-2
PAGE LAYOUT

SECTION

HEADING

SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

I Pin Series
Q SS
T PART
T DESCRIPTION TC REMARKS
E No. From:
Y DR
M To:
1 207661 1 SEAL,COOL/BOX,HEATSHIELD XX
2 182030 1 BOX,COOLER,T/M,W/BRAKES XX
3 178478 1 GUARD,PIPES,COOLER-BOX XX
4 176370 1 PLATE,SEAL,COOLBOX/SHIELD XX
5 176348 1 PLATE,COVER,T/M BOX & WDB TANK XX
6 176344 1 COVER,FRONT,T/COOLER BOX XX
7 176343 1 ACCESS REAR XX
8 176342 1 COVER,SIDE,T/COOLER BOX XX
9 176132 1 COVER,KIT BOX ASSY,COOLING XX
10 172873 1 LID,COOLER,BOX,T/M XX
11 101307 1 WASHER,FLAT XX
12 100731 4 SCREW XX
13 100569 9 SCREW,HEXHD XX
14 100543 3 WASHER,FENDER,S/STEEL XX
15 100312 1 NUT,NYLOC XX
16 100209 4 SCREW,HEXHD XX
17 100148 4 WASHER,FLAT XX
18 100085 2 SCREW XX
19 100083 33 SCREW,HEXHD XX
20 100064 1 WASHER,FLAT XX
21 100062 44 WASHER,FLAT XX

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR


WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION
RELATED TO A PART OR KIT

872239 - MK VI 4206D 4x4 HAULER - SEP 2008 REV A


3-39

PAGE NUMBER
(CHAPTER - PAGE) PAGE UPDATE REVISION LEVEL
Pages updated in book will have a higher
PARTS MANUAL NUMBER; revision level eg. REV A
RELEVANT MACHINE;
ISSUE DATE
TD0005661-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-3
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
1-4
BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-5
BULLETINS

TECHNICAL DOCUMENTATION BULLETIN RECORD


BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-6
LIST OF ABBREVIATIONS

A/R As Required MPA Megapascal


AC Alternating Current MTG Mounting
ADT Articulated Dump Truck N Newton
AH Ampere Hours NLA No Longer Available
AMP Ampere NM Newton Metre
APPROX Approximately NO. Number
APR April NOV November
ASSY Assembly NSI Non Stock Item
AUG August o Degree Celsius
C
BRG Bearing OBW On Board Weighing
BRT Bracket OCT October
C/W Comes With/ Complete With OD Outside Diameter
COMPL Complete OSCILL Oscillation
CTD Control Traction Differential P/N Part Number
CYL Cylinder PLT Plate
DC Direct Current PRESS Pressure
DEC December PSI Pound Per Square Inch
DIA Diameter PTO Power Take Off
DIFF Differential QTY Quantity
E.G.S. Electronic Gear Shifting RAD Radiator
ENG Engine REV Revision
EXT Extension RH Right Hand
FEB February RHS Right Hand Side
FT IB Foot Pound SEP September
FWD Forward SIB Service Information Bulletin
G Gram SOCHD Socket Head
GR Grade SPLT Split
HD Head STD Standard
HEX Hexagonal SUSP Suspension
HZ Hertz T/MISS Transmission
ID Internal Diameter TEMP Temperature
IN Inch THRU Through to and Including
INCL Including TPMS Tyre Pressure Monitoring System
ISO International Organization of Standards UNC Unified National Coarse
JAN January V Volt
JUL July VIN Vehicle Identification Number
JUN June W Watt
KG Kilogram W/O With Out
KM/H Kilometre Per Hour WDB Wet Disc Brake
KPA Kilopascal ZF Zahnradfabrik Passau Gmbh
KW Kilowatt
LB Pound
LED Light Emitting Diode
LH Left Hand
LHS Left Hand Side
LUBE Lubrication
M Metre
M3 Cubic Metre
MAR March
MAX Maximum
MIN Minimum

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-7
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
1-8
ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and VIN number of your BELL product.


2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-9
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
1-10
MACHINE DIMENSIONS B40D 6X6 ADT

NOTE:
ALL DIMENSIONS SHOWN ARE UNLADEN VALUES.
FOR ILLUSTRATIVE PURPOSES, AN AVERAGE
TYRE DEFLECTION HAS BEEN TAKEN.

6194 (20'4") 492 (1'7")


7219 (23'8")

5645 (18'6")
70°

3855 (12'8")
3756 (12'4")
3190 (10'6")

2378 (7'10")

1600 (5'3")

1526 (5')
(3'1")
937

30°

(2'8")
803

(1'10")
556
1600 (5'3")

624 1450 (4'9") 1950 (6'5") 4471 (14'8") 2615 (8'7")


(2'1")
10487 (34'5")
OVERALL LENGTH

3689 (12'1")
TOTAL WIDTH
MIRROR TO MIRROR

3264 (10'9")
BIN WIDTH
GROUND TO BELLY PLATE

GROUND TO AXLE
824 (2'8")

576 (1'11")

2606 (8'7")
TREAD WIDTH
3357 (11')
WHEEL WIDTH
INNER BIN WIDTH
2920 (9'7")

42°

R4984 (R16'4")
INSIDE TURNING RADIUS
R9203 (R30'2")
OUTSIDE TURNING RADIUS
TD0005192-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-11
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
1-12
MACHINE DIMENSIONS B35D 6X6 ADT

NOTE:
ALL DIMENSIONS SHOWN ARE UNLADEN VALUES.
FOR ILLUSTRATIVE PURPOSES, AN AVERAGE
TYRE DEFLECTION HAS BEEN TAKEN.

6148 (20'2") 518 (1'8")


7085 (23'3")

5601 (18'5")
70°

3820 (12'6")
3723 (12'3")
3018 (9'11")

2303 (7'7")

1476 (4'10")
1424 (4'8")

(2'11")
886

29°
(2'2")
652

(1'8")
501
1600 (5'3")

550 1430 (4'8") 1950 (6'5") 4470 (14'8") 2615 (8'7")


(1'10")
10467 (34'4")
OVERALL LENGTH

3689 (12'1")
TOTAL WIDTH
MIRROR TO MIRROR
3056 (10')
BIN WIDTH
GROUND TO BELLY PLATE

GROUND TO AXLE
771 (2'6")

523 (1'9")

2541 (8'4")
TREAD WIDTH

3215 (10'7")
WHEEL WIDTH
INNER BIN WIDTH
2734 (8'12")

42°

R5055 (R16'7")
INSIDE TURNING RADIUS R9132 (R29'12")
OUTSIDE TURNING RADIUS

TD0005193-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-13
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
1-14
SERIAL NUMBER PLATES

CE & Machine
Specification Plate

MANUFACT URE D BY:


BE LL E Q UIPME NT CO .S A. (P TY) LTD.
RICHAR DS BAY, SO UTH AF RICA

MACHINE

CAB

ENGINE

TRANSMISSION

TRANSFER CASE

FRONT DIFFERENTIAL

MID DIFFERENTIAL

REAR DIFFERENTIA L

AXLE LOADING: OFF ROAD


GVM kg

TAR E kg V kg

GA1 (FR) kg A1 kg
GA2 (MID ) kg A2 kg
GA3 (REAR ) kg A3 kg

AEBXXXXXXXXXXXXXX GCM kg D/T

176114
kg

PIN Number
(On LHS of Truck
for SA machines)

Engine
B93XXXXXXXXXXXXXX Specification
Plate
PIN Number Transfer Case
(On RHS of Truck for Specification Stamped
GERMAN machines) Onto The Transfer Case
17000SP XX XX XX XXXX

Transmission Specification
Plate

TD0005195-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-15
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
1-16
ENGINE IDENTIFICATION - TIER 2 AND TIER 3

Engine LH Side view

Engine Specification Plate

981 Indicates Tier 2 Engine

Tier 2

Tier 3
991 Indicates Tier 3 Engine
TD0004147-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-17
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
1-18
ENGINE CONTROL UNIT (PLD) - ORDERING DETAILS

When ordering the PLD - Engine Control Unit, the information as shown on the
PLD Decal is to be supplied along with the Bell part Number.

Example:

PLD Decal

TD0006768

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


1-19
PIN IDENTIFICATION

The principle means of identifying your Bell Equipment machine is by studying the PIN number. The Product
Identification Number (PIN) structure for the Bell Equipment machines is as follows: (As an example, a D-
Series B40D 6X6 ADT Mk VI manufactured in South Africa in 2008 has been used).

PIN:AEBA840DX06000001

Table 1: PIN CONFIGURATION KEY

World
Manu- Check
Machine Descriptor Section Machine Idicator Section
facture Letter
Code

Sequential Machine ID#


Year of Manufacture

Minor Upgrade
Major Upgrade
Product Model
Product Type

Branding

Series

AEB A 8 40 D X 0 6 0 00001

i ii iii iv v vi vii viii ix x

i AEB Is the alphanumeric code designating the manufacturer. The South African code
is AEB and the German code is B93.

ii A Is an alpha code assigned to a specific type of machine, i.e. A = ADT

iii 8 Is an alpha character assigned to the three major brands of products that Bell
manuafactures, i.e. 8 = Bell, 9 = John Deere and 7 = Hitachi.

iv 40 Is the specific numeric model code designated to that specific machine configu-
ration, i.e. “40” Product Model together with the “A” Product Type code is for the
40ton ADT.

v D Is an alpha character assigned to the major series upgrade of the machine, i.e.
ADT D-Series

vi X Is an alpha character based on the calculation of the remaining 16 characters in


the PIN. The purpose of the check letter character is to provide a means for veri-
fying the accuracy of the specific PIN.

vii 0 Is the year of manufacture. The Bell requirement is that this field be assigned a
“0” at all times.

viii 6 Is the major design upgrade designator (Major Mark Upgrade) per series of
machine. It is a sequential numeric character from 0-9.

ix 0 Is the minor design upgrade designator (Minor Mark Upgrade) linked to a major
mark upgrade. It is a sequential numeric character from 0-9.

x 00001 Is a sequentially generated numeric machine identification number.

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


1-20
SECTION 2A: ENGINE TIER 2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-1
SECTION 2A: ENGINE
ENGINE & MISCELLANEOUS COMPONENTS

21
22
23

24
12
4

20
23

23
17

1
9
5 9

9
9

15

11 6

19 14
3
18
13 2

TD0004281-B
E09840401-K & E09835401-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-2
SECTION 2A: ENGINE
ENGINE & MISCELLANEOUS COMPONENTS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 251203 1 ENGINE X
1 251204 1 ENGINE X
2 207967 1 BOOT, RUBBER, DRAIN VALVE X X
3 206646 2 MOUNTING, RUBBER, ENGINE, SPLIT X X
4 187022 1 GUARD, G/PLUG, COLD START X X
5 186918 1 BRACKET, FUEL HOSES, RHS X X
6 181633 2 MOUNTING, ENGINE, FRONT X X
7 178543 2 SPACER, ENGINE MOUNTING X X
8 178539 2 PLATE, WASHER ,ENGINE X X
9 178015 4 SHIM, BRACKET, RHS, T/SHIELD X X
10 176044 2 SPACER, ENGINE MOUNTING X X
11 176043 2 SPACER, ENGINE MOUNTING X X
12 173591 1 BRACKET, HARNESS SUPP, COLD START X X
13 122136 1 VALVE, DRAIN X X
14 121059 1 CONNECT, SPEC X X
15 101324 2 BOLT, HEXHD X X
16 100653 2 NUT, STOVER X X
17 100569 2 SCREW, HEXHD X X
18 DC100732 8 BOLT X X
19 100424 8 WASHER, HARDENED X X
20 100312 2 NUT, NYLOC X X
21 100238 1 SCREW, HEXHD X X
22 100079 1 BOLT X X
23 100062 5 WASHER, FLAT X X
24 100061 1 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-3
SECTION 2A: ENGINE
ENGINE CRANKCASE

130

134
146
56
140 50
59 53
131
137 62 155

158
170
164
23
71
167
182

149

72 73 38
26 152 41

107

68
44 47
116

65 5
20
125
74 35

8 128
32
110 14
122 119
17

TD0003572A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-4
SECTION 2A: ENGINE
ENGINE CRANKCASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222118 1 CRANKCASE X X
8 DC100059 2 PIN, DOWEL X X
14 DC120090 6 PIN, DOWEL, BEARING CAP X X
17 DC100626 8 SCREW, BEARING CAP TO CRANKCASE X X
20 DC100627 8 SCREW, BEARING CAP TO CRANKCASE X X
23 DC150203 1 BEARING,CAMSHAFT WITH COLLAR X X
26 DC150204 3 BEARING, CAMSHAFT X X
32 DC120114 2 PLUG, SCREW WATER DRAIN X X
35 DC140149 2 RING, SEAL WATER DRAIN X X
38 DC221209 1 NOZZLE, OIL SPRAY, P.T.O X X
41 DC140150 1 RING, SEAL P.T.O X X
44 DC100177 3 PLUG, SCREW OIL PASSAGE LATERAL X X
47 DC140151 3 RING, SEAL OIL PASSAGE LATERAL X X
50 DC100177 2 PLUG, SCREW OIL PASSAGE REAR X X
53 DC140151 2 RING, SEAL OIL PASSAGE REAR X X
56 DC220543 4 PLUG, WATER PASSAGE X X
56 DC220549 A/R PLUG, WATER PASSAGE X X
56 DC120195 2 PLUG, WATER PASSAGE X X
56 DC120196 A/R PLUG, WATER PASSAGE X X
56 DC120197 1 PLUG, WATER PASSAGE X X
56 DC120198 A/R PLUG, WATER PASSAGE, REAR X X
59 DC120104 3 PLUG, SCREW WATER PASSAGE TOP X X
62 DC140155 3 RING, SEAL WATER PASSAGE TOP X X
65 DC120091 2 PIN, CYLINDRICAL, FRONT COVER X X
68 DC120096 2 PIN, CYLINDRICAL, TIMING CASE X X
71 DC220737 1 BALL, PLUG OIL CONN TO COMP X X
71 DC150197 A/R BALL, PLUG OIL CONN TO COMP X X
71 DC221803 4 BALL, FRONT AND REAR X X
71 DC150198 A/R BALL, FUEL DUCTS FRONT / REAR X X
71 DC221802 4 BALL, FRONT AND REAR X X
71 DC150199 A/R BALL, FUEL DUCTS FRONT / REAR X X
72 DC120114 1 PLUG, SCREW FUEL RETURN LOCK X X
73 DC140149 1 RING, SEAL FUEL RETURN LOCK X X
74 DC100628 2 PIN, GROOVED BEARING CAP X X
107 DC221599 12 SLEEVE, CYLINDER HEAD FIXING X X
110 DC222119 1 COVER, CYLINDER CRANKCASE FRONT X X
USE WITH DC220909 FOR WORN
116 DC140100 1 RING, SEAL CRANKSHAFT FRONT X X
SURFACE
116 DC140201 1 RING, SEAL CRANKSHAFT FRONT X X FOR STD REPAIRS
119 DC222120 1 GASKET, COVER TO CYL/CRANKCASE X X
122 DC100382 6 SCREW, COVER TO CYL/CRANKCASE X X
125 DC222009 6 NOZZLE, OIL X X
128 DC100237 6 SCREW, OIL NOZZLE X X
130 DC260163 1 CHECK VALVE ASSY X X
131 DC221601 1 VALVE, OIL NON-RETURN X X
134 DC120199 1 PLUG, SCREW NON RETURN VALVE X X
137 DC140152 1 RING, SEAL NON RETURN VALVE X X
140 DC221602 1 SPRING, NON RETURN VALVE X X
146 DC140153 1 RING, SEAL NON RETURN VALVE X X
149 DC221743 1 SENDER UNIT, FUEL TEMPERATURE X X
152 DC140149 1 RING, SEAL, SENDER UNIT X X
155 DC220800 1 SWITCH, TEMP SENSOR, COLD START X X
158 DC221778 1 FITTING X X
164 DC221603 1 COVER, TO LOCK WATER CONNECTION X X
167 DC221604 1 GASKET, TO LOCK WATER CONNECTION X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-5
SECTION 2A: ENGINE
ENGINE CRANKCASE (CONT)

130

134
146
56
140 50
59 53
131
137 62 155

158
170
164
23
71
167
182

149

72 73 38
26 152 41

107

68
44 47
116

65 5
20
125
74 35

8 128
32
110 14
122 119
17

TD0003572A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-6
SECTION 2A: ENGINE
ENGINE CRANKCASE (CONT)

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
170 DC100629 1 SCREW, COVER TO CYL/CRANKCASE X X
182 DC260124 1 KIT, GASKET CYLINDER CRANCASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-7
SECTION 2A: ENGINE
TIMING CASE

68

71 66
74
58
74
65

68
64
68

56
67 69

44
47 59
17
14

53

51
41

38 98

52
11

40 5

95 92
TD0004365A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


2A-8
SECTION 2A: ENGINE
TIMING CASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222121 1 TIMING CASE X X
11 DC120060 A/R INSERT, THREADED X X
14 DC221617 1 FLANGE, AIR COMPRESSOR BEARING X X
17 DC120201 1 PLUG, EXPANSION, OIL BORE,P.T.O X X
38 DC100166 2 STUD, STARTER MOTOR MOUNTING X X
38 DC100630 1 STUD, STARTER MOTOR MOUNTING X X
40 DC100400 1 NUT, GROUND CONNECTION X X
41 DC140197 1 SEAL, OIL, CRANKSHAFT, REAR, STD X X
41 DC140097 1 SEAL, OIL, CRANKSHAFT, REAR X X USE WITH DC220422
44 DC120104 2 PLUG, SCREW, TURBO OIL RETURN X X
44 DC221171 1 PLUG, SCREW, COMPR OIL RETURN X X
47 DC140155 2 RING, SEAL, TURBO OIL RETURN X X
47 DC140149 1 RING, SEAL, COMPRESSOR OIL RETURN X X
51 DC222164 1 GASKET, TIMING CASE, LH X X
52 DC222165 1 GASKET, TIMING CASE, RH X X
53 DC100717 1 SCREW, TIMING CASE TO C/CASE X X
53 DC100070 11 SCREW, TIMING CASE TO C/CASE X X
53 DC100718 2 SCREW, TIMING CASE TO C/CASE X X
56 DC222029 1 COVER, WITH CYCLONIC BREATHER X X
58 DC222067 1 COVER, DIAPHRAGM BREATHER X X
59 DC140158 1 GASKET, COVER TO TIMING CASE X X
64 DC140159 1 RING, SEAL, LATERAL X X
65 DC221621 1 KIT, DIAPHRAGM BREATHER X X INCLUDES ITEM 64
66 DC222053 1 KIT, ELEMENT, CYCLONIC BREATHER X X
67 DC222109 1 SEAL, BREATHER, HOUSING TO COVER X X
68 DC100726 A/R SCREW, TORX, OIL SEPARATOR X X
69 DC100369 9 SCREW, TIMING CASE COVER X X
71 DC130164 1 PIPE, BREATHER X X
74 200092 2 CLAMP, BREATHER PIPE X X
92 DC221254 1 COVER, INSPECTION X X
95 DC100385 2 SCREW, COVER X X
98 DC120149 1 PLUG, ASSEMBLY HOLE LOCK X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


2A-9
SECTION 2A: ENGINE
OIL PAN DIPSTICK

74

98
77

68
83

86

18 71

19

38

41

64

14
11
44 65
47

TD0003574A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-10
SECTION 2A: ENGINE
OIL PAN DIPSTICK

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221609 1 PAN, OIL X X
11 DC120158 1 PLUG, SCREW MAGNETIC X X
14 DC140155 1 RING, SEAL OIL DRAIN X X
18 DC120259 1 FITTING X X
19 DC130244 1 HOSE, DIPSTICK X X
20 DC100410 1 WASHER, PIPE X X
38 DC221605 1 GASKET, OIL PAN TO CRANKCASE X X
41 DC100352 14 SCREW, OIL PAN TO CRANKCASE X X
44 DC221611 1 SENDER UNIT, OIL LEVEL X X
47 DC120200 1 PLUG, SENDER UNIT CABLE TO OIL PAN X X
64 DC221613 1 CAP, LOCKING OIL FILLING X X
65 200212 1 CLAMP, OIL FILLING X X
68 DC221614 1 DIPSTICK, OIL X X
71 DC140042 1 RING, SEAL X X
74 DC222122 1 CAP, OIL DIPSTICK X X
77 DC221784 1 TUBE, GUIDE OIL DIPSTICK X X
83 DC221615 1 BRACKET, OIL DIPSTICK X X
86 DC100385 1 SCREW, FLANGED, BRACKET X X
98 DC100414 1 SCREW, FLANGED, TUBE TO BRACKET X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-11
SECTION 2A: ENGINE
CYLINDER HEAD

TD0003575

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-12
SECTION 2A: ENGINE
CYLINDER HEAD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222136 6 HEAD, CYL, WITH VALVES & C/THROTTLE X X
17 DC120195 12 PLUG, EXPANSION X X
17 DC120196 12 PLUG, EXPANSION X X
23 DC221620 6 BALL, FUEL LEAK X X
29 DC221834 6 SLEEVE, PROTECTIVE X X USE WITH DC221674
35 DC140160 6 RING, SEAL X X
41 DC221623 24 GUIDE, VALVE INTAKE/EXHAUST X X
41 DC221624 24 GUIDE, VALVE INTAKE/EXHAUST X X
41 DC221625 24 GUIDE, VALVE INTAKE/EXHAUST X X
44 DC140202 24 RING, SEAL VALVE GUIDE X X
47 DC221626 12 RING, VALVE SEAT, IN, STD X X
47 DC221627 12 RING, VALVE SEAT, INTAKE X X
47 DC221628 12 RING, VALVE SEAT, INTAKE X X
47 DC221629 12 RING, VALVE SEAT, EXT, STD X X
47 DC221630 12 RING, VALVE SEAT, EXHAUST X X
47 DC221631 12 RING, VALVE SEAT, EXHAUST X X
53 DC221632 12 VALVE, INTAKE X X
53 DC221633 12 VALVE, EXHAUST X X
59 DC221634 24 SPRING, VALVE X X
65 DC220364 24 WASHER, VALVE SPRING X X
71 DC221635 24 RETAINER, SPRING X X
77 DC221636 48 COLLET, VALVE X X
83 DC221637 24 HOLDER, SEAL INTAKE AND EXT VALVES X X
89 DC221638 6 COVER, C/THROTTLE TO CYL/HEAD X X
95 DC140161 6 RING, SEAL C/THROTTLE TO CYL/HEAD X X
101 DC221639 6 VALVE, CONSTANT THROTTLE X X
104 DC221670 6 RING, VALVE C/THROTTLE X X
104 DC221671 6 RING, VALVE C/THROTTLE X X
104 DC221672 6 RING, VALVE C/THROTTLE X X
110 DC221245 6 GUIDE, C/THROTTLE VALVE X X
116 DC220983 6 SPRING, C/ THROTTLE TO CYL/HEAD X X
122 DC220030 12 VALVE, COLLET, C/THROTTLE X X
128 DC220890 6 RETAINER, SPRING, C/THROTTLE X X
134 DC221246 6 PISTON, WITH SEAL RING X X
137 DC221640 6 CLAMPING PIECE, C/THROTTLE X X
143 DC100632 6 SCREW, C/THROTTLE TO CYL/HEAD X X
149 DC221641 6 BRACKET, BEARING, ROCKER ARM X X
155 DC100633 6 PIN, DOWEL X X
161 DC220737 18 BALL X X
167 DC222068 6 ARM, ROCKER, INTAKE X X
173 DC222069 6 ARM, ROCKER, EXHAUST X X
191 DC100725 12 SCREW, VALVE CLEARACE ADJUST X X
197 DC100495 12 NUT, ADJUSTING SCREW X X
203 DC100318 12 WASHER, ROCKER ARM TO BRACKET X X
209 DC220569 12 RING, LOCK ROCKER ARM TO BRACKET X X
215 DC100632 12 SCREW, ROCKER ARM TO CYL/HEAD X X
221 DC221644 12 BRIDGE, VALVE X X
257 DC222137 6 GASKET, CYLINDER HEAD X X
263 DC100635 24 SCREW, CYL/HEAD TO CRANKCASE X X
269 DC221646 6 INJECTOR, FUEL WITH HEAT SLEEVE X X
275 DC140179 6 RING, SEAL, INJECTOR TOP X X
282 DC140186 6 SLEEVE, HEAT INJECTOR X X
287 DC221647 6 SOCKET, PIPE X X
293 DC140166 6 RING, SEAL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-13
SECTION 2A: ENGINE
CYLINDER HEAD (CONTINUED)

TD0003575

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-14
SECTION 2A: ENGINE
CYLINDER HEAD (CONTINUED)

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
297 DC100636 6 SCREW, NOZZLE HOLDERS X X
303 DC221648 5 COVER, CYLINDER HEAD X X
309 DC221649 1 COVER, CYLINDER HEAD WITH OIL FILL X X
315 DC221650 1 GASKET, CYL/HD COVER FOR OIL FILL X X
315 DC221651 5 GASKET, CYL/HD COVER W/OUT OIL FILL X X
321 DC100030 12 SCREW, CYL/HEAD COVER TO CYL/HEAD X X
327 DC220031 1 CAP, OIL FILLER WITHOUT CHAIN X X
333 DC220029 1 GASKET, OIL FILLER CAP X X
345 DC260127 1 KIT, GASKET CYL/HD, W/OUT HEAD GASKET X X
345 DC221651 1 GASKET, CYL/HEAD COVER X X
345 DC221652 1 GASKET, INTAKE MANIFOLD X X
345 DC221653 1 GASKET, EXHAUST MANIFOLD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-15
SECTION 2A: ENGINE
DECOMPRESSION VALVE PIPE

351
410

369 369

357 363

TD0003576

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-16
SECTION 2A: ENGINE
DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
351 DC130165 2 PIPE, DECOMPRESSION L&R X X
357 DC120049 4 BOLT, BANJO PIPE TO CYL/HEAD X X
363 DC120202 2 BOLT,BANJO PIPE TO CYL/HEAD X X
369 DC140167 14 RING, SEAL PIPE TO CYL/HEAD X X
410 DC120203 2 UNION, BANJO, CYLINDER, REAR L&R X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-17
SECTION 2A: ENGINE
CRANKSHAFT & FLYWHEEL

26

38

14

29
50
35 11

53
56

17
20

15
23 59

62
74

66

TD0003578

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-18
SECTION 2A: ENGINE
CRANKSHAFT & FLYWHEEL

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC260145 1 CRANKSHAFT, B/END & MAIN BEARINGS X X
11 DC221660 4 COUNTERWEIGHT X X
14 DC100719 8 SCREW, COUNTERWEIGHT X X
15 DC220909 1 SLEEVE, SPEEDY C/SHAFT FRONT X X USE WITH WORN SEALING SURFACE
17 DC221661 1 GEAR, CRANKSHAFT X X
20 DC220417 1 PIN, CYLINDRICAL X X
23 DC220418 1 PLATE, COVER X X
26 DC221662 1 DAMPER, VIBRATION X X
29 DC100066 8 SCREW, DAMPER TO CRANKSHAFT X X
35 DC221663 1 SPACER X X
38 DC100112 6 SCREW X X
50 DC260133 4 KIT, MAIN BEARINGS X X
50 DC260134 4 KIT, MAIN BEARINGS X X
50 DC260135 4 KIT, MAIN BEARINGS X X
50 DC222074 4 KIT, MAIN BEARINGS X X
50 DC260137 4 KIT, MAIN BEARINGS X X
50 DC260138 4 KIT, MAIN BEARINGS X X
53 DC100727 4 WASHER, THRUST X X
53 DC100728 4 WASHER, THRUST X X
53 DC100729 4 WASHER, THRUST X X
56 DC260089 6 KIT, CONNECTING ROD BEARING X X
56 DC260086 6 KIT, CONNECTING ROD BEARING X X
56 DC260087 6 KIT, CONNECTING ROD BEARING X X
56 DC260088 6 KIT, CONNECTING ROD BEARING X X
56 DC260089 6 KIT, CONNECTING ROD BEARING X X
56 DC260090 6 KIT, CONNECTING ROD BEARING X X
59 DC221664 1 FLYWHEEL X X
62 DC220420 1 GEAR, RING X X
66 DC220422 1 SLEEVE, SPEEDY C/SHAFT REAR X X
74 DC100065 10 SCREW, FLYWHEEL TO CRANKSHAFT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-19
SECTION 2A: ENGINE
CONNECTING RODS & PISTONS

53
50

20

20

44
47

56

11

TD0004266

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-20
SECTION 2A: ENGINE
CONNECTING RODS & PISTONS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC222182 6 CONNECTING ROD X X
11 DC100638 12 SCREW, CAP TO CONNECTING ROD X X
20 DC222142 6 PISTON, WITH CYLINDER LINER X X ORDER ADDITIONAL DC100639
44 DC221657 6 PIN, PISTON X X
47 DC100639 6 CIRCLIP, PISTON PIN X X
50 DC222163 6 KIT, PISTON RING X X
53 DC140200 6 RING, SEAL TOMBAC LINER X X
56 DC140169 12 RING, SEAL LINER, BOTTOM X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-21
SECTION 2A: ENGINE
CAMSHAFT

11

P007836

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-22
SECTION 2A: ENGINE
CAMSHAFT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222064 1 CAMSHAFT, STANDARD X X
8 DC222037 12 FOLLOWER, CAMSHAFT X X
11 DC221666 12 ROD, PUSH X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-23
SECTION 2A: ENGINE
INJECTION PUMP

14

8
11

25
20 17

TD0003583

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-24
SECTION 2A: ENGINE
INJECTION PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221667 6 PUMP UNIT X X
8 DC140170 6 RING, SEAL X X
11 DC140171 6 RING, SEAL X X
14 DC100709 1 SCREW, UNIT PUMP X X
17 DC221668 1 PUMP, FUEL X X
20 DC221669 1 COUPLING, FUEL PUMP AT TIMING CASE X X
25 DC100352 2 SCREW, FLANGED, FUEL PUMP X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-25
SECTION 2A: ENGINE
FUEL LINES

86

104

8
41

23 68
68 11
89

68 89
120

89
14 65
89
20 29
115 26
68 89
114 68
113 89
53
89 68 35
38
32
110 56

107 118
59
62
86
117 80 80 117
121
119

119
118

120

To Flame Start
TD0005734

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-26
SECTION 2A: ENGINE
FUEL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 DC130168 6 PIPE, FUEL X X
8 DC130218 1 PIPE, FUEL RETURN X X
11 DC130216 1 PIPE, DELIVERY PUMP X X ALSO ORDER ITEM 14
14 DC130217 1 PIPE, SEPARATION POINT TO FILTER X X ALSO ORDER ITEM 11
20 DC130220 1 PIPE, FUEL FEED X X
23 DC130172 1 PIPE, FUEL FROM VALVE TO DEL/PUMP X X
26 DC130173 1 PIPE, FUEL FROM CONTROL UNIT TO PUMP X X
29 DC120205 1 CONNECTOR X X
32 DC221675 1 VALVE, ON INTAKE RAD-CONTROL X X
35 DC120206 1 FITTING, ON INTAKE RAD-CONTROL X X
38 DC140172 1 RING, SEAL ON INTAKE RAD-CONTROL X X
41 DC130243 1 PIPE, FUEL RETURN X X
53 DC130175 1 PIPE, FUEL RETURN FROM FILTER TO TANK X X
56 DC221677 1 VALVE, RETURN PIPE X X
59 DC120209 2 CONNECTOR, CONNECTION FOR TANK X X
62 DC120210 2 NUT, UNION CONNECTION FOR TANK X X
65 DC221678 1 VALVE, AT FUEL RETURN LINE X X
68 DC120211 7 BOLT, BANJO, FUEL PIPE X X
80 DC120212 2 BOLT, BANJO RETURN PIPE TO FILTER X X
86 DC120047 7 BANJO, BOLT X X
89 DC140172 22 RING, SEAL FROM FEED PUMP TO FILTER X X
104 DC140173 A/R RING, SEAL FUEL LEAK LINE X X
107 DC100643 6 CLAMP, FUEL PIPE TO FEED PUMP X X
110 DC100621 3 SCREW, FUEL PIPE FIXTURE X X
113 DC100644 A/R CLAMP, FUEL PIPE FIXTURE X X
114 DC100645 A/R STUD, FUEL PIPE FIXTURE X X
115 DC100383 A/R NUT X X
117 DC140051 4 RING, SEAL X X
118 DC120254 2 BANJO UNION X X
119 DC140122 4 RING, SEAL X X
120 DC130093 A/R PIPE, PLASTIC X X
121 DC100024 1 BOLT, BANJO FUEL LEAK PIPE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-27
SECTION 2A: ENGINE
FUEL FILTER

23

14

26

P007881A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-28
SECTION 2A: ENGINE
FUEL FILTER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221679 1 FILTER, FUEL X X
8 DC221680 1 HEAD, FUEL FILTER X X
14 DC221512 1 KIT, FILTER ELEMENT X X
23 DC140174 1 RING, SEAL X X
26 DC100352 2 BOLT, FUEL FILTER TO OIL HOUSING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-29
SECTION 2A: ENGINE
TURBOCHARGER

23

35 20
80
119 131

134

107

5
104

59

125
122 56
8

44

41

71
62

74
77

TD0003586

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-30
SECTION 2A: ENGINE
TURBOCHARGER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222143 1 TURBOCHARGER,SCHWITZER X X
8 DC100316 6 STUD,TURBOCHARGER X X
14 DC130176 1 PIPE, EXHAUST COLLECTION X X
20 DC221682 1 SHIELD, HEAT - FRONT X X
23 DC221683 1 SHIELD, HEAT - REAR X X
35 DC100647 6 SCREW, HEATSHIELD X X
41 DC100648 2 SCREW, COLLECTION PIPE TO T/CASE X X
44 DC100392 4 SCREW, COLLECTION PIPE TO T/CASE X X
56 DC100316 4 STUD, TURBOCHARGER X X
59 DC100756 4 NUT, TURBOCHARGER X X
62 DC222113 1 PIPE, ELBOW LEFT X X
62 DC222123 1 PIPE, ELBOW RIGHT X X
71 DC100649 4 SCREW, ELBOW TO COLLECTION PIPE X X
74 DC100650 4 SCREW, ELBOW TO EXHAUST MANIFOLD X X
77 DC100296 4 NUT, ELBOW TO EXHAUST MANIFOLD X X
80 DC130177 1 PIPE, AIR INTAKE X X
104 DC221686 1 SLEEVE, INTAKE PIPE TO TURBOCHARGER X X
107 214194 2 CLAMP, SLEEVE X X
119 DC100629 1 SCREW, AIR INTAKE PIPE X X
122 DC130178 1 PIPE, CONNECTING TO TURBO X X
125 DC140175 2 RING, SEAL CONNECTING PIPE X X
131 DC221687 1 SHIELD, HEAT TURBOCHARGER X X
134 DC100562 8 SCREW, HEAT SHIELD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-31
SECTION 2A: ENGINE
AIR COMPRESSOR

152 52
68

128 47
167

59

131

146 62
56

92 89
107
122

65
32
110 119
35

38

179 44
173
41
44

29
176
20

11

17

26
8
14 TD0003587

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-32
SECTION 2A: ENGINE
AIR COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221472 1 GEAR X X
8 DC221688 1 CRANKSHAFT X X
11 DC100651 1 PIN, GROOVED X X
14 DC100724 1 PIN, CLAMPING X X
17 DC100053 1 SCREW, GEAR TO CRANKSHAFT X X
20 DC221689 1 FLANGE, BEARING X X USE WITH DC140101
20 DC222258 1 FLANGE BEARING X X USE WITH DC140207
26 DC140101 1 RING, SEAL BEARING FLANGE X X USE WITH DC221689
26 DC140207 1 RING, SEAL BEARING FLANGE X X USE WITH DC222258
29 DC220940 1 ROD, CONNECTING X X
32 DC260091 1 KIT, LINER WITH PISTON X X
35 DC222061 1 RING, PISTON GROOVE 1 X X
35 DC222062 1 RING, PISTON GROOVE 2 X X
38 DC220496 1 RING ,PISTON GROOVE 3 X X
41 DC221690 1 PIN, PISTON X X
44 DC220005 2 RING, SNAP X X
47 DC221691 1 HEAD, CYLINDER X X
52 DC100652 1 SCREW, INTERMEDIATE PLATE TO HEAD X X
56 DC260092 1 KIT, VALVE CYL/HEAD X X
59 DC221692 1 GASKET, VALVE TO CYL/HEAD X X
62 DC221693 1 DISC, VALVE SUCTION X X
65 DC221606 1 GASKET, LINER TO TIMING CASE X X
68 DC100653 4 SCREW, HEAD & LINER TO CRANKCASE X X
89 DC120104 1 PLUG, SCREW PRESSURE CONNECTION X X
92 DC140155 1 RING, SEAL PRESSURE CONNECTION X X
107 DC130179 1 PIPE, WATER X X
110 DC130180 1 PIPE, WATER RETURN X X
119 DC120182 4 BOLT, BANJO WATER PIPES X X
122 DC140149 8 RING, SEAL WATER PIPES X X
128 DC221695 1 MUFFLER, COMPRESSOR INTAKE X X
131 DC150163 1 BUSHING X X
138 DC222185 1 BRACKET, INTAKE MUFFLER X X
146 DC100621 1 SCREW, ESERVOIR TO BRACKET X X
152 DC130181 1 HOSE X X
167 200212 A/R CLAMP, HOSE X X
173 DC221696 1 CAP,TO PLUG COMPRESSOR OPENING X X
176 DC221606 1 GASKET, PLUG COMPRESSOR OPENING X X
179 DC100382 4 SCREW, COVER & LINER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-33
SECTION 2A: ENGINE
INTAKE MANIFOLD AND FLAME START

125
152 155

137 158

119
140
110
116
113
122

134

128

62
71

50

5
86

83

TD0005735

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-34
SECTION 2A: ENGINE
INTAKE MANIFOLD & FLAME START

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221697 1 HOUSING, INTAKE MANIFOLD X X
50 DC221652 6 GASKET, INTAKE MANIFOLD TO CYL/HEAD X X
62 DC100735 4 PIN, INTAKE MANIFOLD TO CRANKCASE X X
71 DC100736 1 PIN, INTAKE MANIFOLD TO BRACKET X X
86 DC222085 1 UNIT, SENDER, C/A PRESS & TEMP X X
88 DC140199 1 RING, SEAL SENDER UNIT X X
89 100081 2 SCREW, SENSOR X X
110 DC222196 1 BRACKET, NOZZLE HOLDER X X
113 DC221700 1 VALVE, ELECTROMAGNET X X
116 DC221215 1 SEAL, VALVE TO BRACKET X X
119 DC100440 2 SCREW, VALVE TO BRACKET X X
122 DC221701 1 NOZZLE X X
125 DC120144 1 PLUG, HEATER X X
128 DC220919 1 CHAMBER X X
134 DC220922 1 SEAL, HOLDER X X
137 DC100414 3 SCREW, HOLDER X X
140 DC130223 1 PIPE, FROM INJECTION PUMP TO VALVE X X
152 DC120212 1 BOLT, BANJO AT VALVE X X
155 DC100142 3 BOLT, BANJO X X
158 DC140173 2 RING, SEAL AT INJECTION PUMP X X
158 DC140172 2 RING, SEAL AT VALVE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-35
SECTION 2A: ENGINE
EXHAUST MANIFOLD

11
5

14

17

TD0003589

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-36
SECTION 2A: ENGINE
EXHAUST MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221702 2 MANIFOLD, EXHAUST L&R X X
11 DC221653 6 GASKET, MANIFOLD TO CYL/HEAD X X
14 DC220489 12 SPACER, SCREW X X
17 DC100406 12 SCREW, MANIFOLD TO CYL/HEAD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-37
SECTION 2A: ENGINE
EXHAUST BRAKE MANIFOLD

86 95
89
71

98

101
35
80
38
74
32
41
29

113 68

83
104
65

107
110
20
116

59

26

23 53
63

62

P007897A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-38
SECTION 2A: ENGINE
EXHAUST BRAKE MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
20 DC222091 1 HOUSING, THROTTLE, WITH EXH/BRAKE X X
23 DC150165 2 BUSHING X X
26 100083 2 SCREW, EXH/BRK TO THROTTLE VALVE X X
29 DC100385 2 SCREW, BRT TO THROTTLE HOUSING X X
32 DC220960 1 LEVER, TO THROTTLE VALVE SHAFT X X
35 DC221703 1 PIVOT, BALL LEVER X X
38 DC100417 1 SCREW, LEVER TO THROTTLE SHAFT X X
41 DC100264 1 NUT, LEVER TO THROTTLE SHAFT X X
53 DC260093 1 KIT, EXHAUST BUTTERFLY X X
59 DC222138 1 SHIELD, HEAT - TOP X X
62 DC222139 1 SHIELD, HEAT - BOTTOM X X
63 DC100562 3 SCREW, THROTTLE, HOUSING X X
65 DC100296 6 NUT, THROTTLE HOUSING TO TURBO X X
68 DC221707 1 BRACKET, THROTTLE HOUSING X X
71 DC222112 1 CYLINDER, EXH/BRAKE, TECHNOMATIC X X
74 NSI 1 TUBE, SPACER X X
80 DC100320 1 WASHER, CYLINDER TO BRACKET X X
83 DC100117 1 NUT, CYLINDER TO BRACKET X X
86 DC100657 1 SCREW, CYLINDER TO BRACKET X X
89 DC100658 1 NUT, CYLINDER X X
95 DC221709 1 SOCKET, BALL X X
98 DC220836 1 CLIP, SECURING X X
101 DC130183 1 PIPE, AIR CYLINDER X X
104 DC100601 1 CLAMP, AIR PIPE TO BRACKET X X
107 DC221711 1 BRACKET, AIR PIPE TO TIMING CASE X X
110 DC100659 1 SCREW, BRACKET TO TIMING CASE X X
113 DC100385 1 SCREW, CLAMP TO BRACKET X X
116 DC100383 1 NUT, CLAMP TO BRACKET X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-39
SECTION 2A: ENGINE
STARTER MOTOR

77 11

59

38

56

TD0003590

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-40
SECTION 2A: ENGINE
STARTER MOTOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222131 1 STARTER, DELCO (MITSUBISHI) 12 TEETH X X
11 DC222197 1 PINION, 12 TEETH X X
38 DC222198 1 KIT, CARBON BRUSH SET X X
56 DC222199 1 SWITCH, SOLENOID X X
59 DC222200 1 SWITCH, SOLENOID, SMALL X X
77 DC100354 3 NUT, FLANGED STARTER TO T/CASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-41
SECTION 2A: ENGINE
ALTERNATOR

287

351

92 188
203

44

339
23

348
194
350

101
349

149

11

P008716B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-42
SECTION 2A: ENGINE
ALTERNATOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Vin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222013 1 ALTERNATOR, COMPLETE WITH PULLEY X X
11 DC100715 4 SCREW X X
23 DC150157 1 BEARING, BALL DRIVE END X X
44 DC150168 1 BEARING, SLIP RING END X X
92 DC222017 1 RECTIFIER X X
101 DC100716 5 SCREW, SET, RECTIFIER X X
149 DC222018 1 CONDENSOR X X
188 DC222019 1 REGULATOR AND CUT-OUT X X
194 DC260095 1 KIT, CARBON BRUSH SET X X
203 DC100346 2 SCREW, REGULATOR X X
287 DC260073 1 KIT, TERMINAL X X
339 DC220508 1 FAN X X
348 DC222020 1 PULLEY X X
349 DC100737 1 WASHER X X
350 DC100738 1 NUT X X
351 DC221720 1 SHIELD, ALTERNATOR X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-43
SECTION 2A: ENGINE
ALTERNATOR SUPPORT

23
5

44

53

35 47
50

TD0004233

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-44
SECTION 2A: ENGINE
ALTERNATOR SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221725 1 SUPPORT, ALTERNATOR X X
23 DC100114 3 SCREW, SUPPORT TO CRANKCASE X X
35 DC100668 1 SCREW, ALTERNATOR TO SUPPORT X X
44 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X X
47 100614 1 WASHER, ALTERNATOR TO SUPPORT X X
50 DC100660 1 NUT, FLANGED,ALT TO SUPPORT X X
53 DC150169 1 BUSHING, ALTERNATOR TO SUPPORT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-45
SECTION 2A: ENGINE
ELECTRICAL EQUIPMENT

218
36
7 16 30

10

89 68
83 62 230
71 272
80 86 59
77 227

263
74
57

273

161
167

176
300
161
95

167
158

113
170 116 92
173 119
122
125
128

89
143

239

131 134
137
146 143
TD0005736

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


2A-46
SECTION 2A: ENGINE
ELECTRICAL EQUIPMENT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
REFER TO PAGE 1-16 FOR
5 DC221768 1 UNIT, CONTROL (PLD) B40D TIER 2 X
DETAILS WHEN ORDERING
5 DC221769 1 UNIT, CONTROL (PLD) B35D TIER 2 X
7 DC221770 1 COOLER, FUEL X X
10 DC221771 6 RING, RUBBER X X
16 DC100366 3 SCREW, CONTROL UNIT TO CRANKCASE X X
30 DC150196 2 BUSHING, RPM SENSOR IN TIMING CASE X X
36 DC140178 2 RING, SEAL RPM SENSOR IN TIMING CASE X X
57 DC221726 1 ELECTRONICS, KSA FLAME START SYSTEM X X
59 DC221727 1 HOUSING, SOCKET FLAME START SYSTEM X X
62 DC120221 2 SOCKET, CONTACT FLAME START SYSTEM X X
68 DC221728 2 GASKET, FLAME START SYSTEM X X
71 DC221729 1 BOOT, FLAME START SYSTEM X X
74 DC120249 1 KIT, PLUG FLAME START SYSTEM X X
77 DC120218 1 HOUSING, PLUG FLAME START SYSTEM X X
80 DC100664 1 NUT, FLAME START SYSTEM X X
83 DC221730 2 GASKET, FLAME START SYSTEM X X
86 DC120219 2 SOCKET, PLUG FLAME START SYSTEM X X
89 DC221731 1 BOOT, FLAME START SYSTEM X X
92 DC120220 1 SOCKET, PLUG FLAME START SYSTEM X X
95 DC100603 1 NUT, HEATER PLUG X X
98 DC222127 1 HARNESS, ELECTRICAL ENGINE X X
113 DC120222 1 CONNECTION, PLUG CONTROL UNIT X X
116 DC120243 A/R SPRING,CONTACT C/UNIT CONNECTION X X
119 DC222098 A/R GASKET, C/UNIT PLUG CONNECTION X X
122 DC120244 1 CAP, C/UNIT PLUG CONNECTION X X
125 DC120245 A/R PLUG, C/UNIT, PLUG CONNECTION X X
128 DC221772 1 SPRING, C/UNIT PLUG CONNECTION X X
131 DC120246 A/R SHOE, CABLE X X
134 DC221733 2 SWITCH, PRESSURE START-STOP X X
137 DC100700 1 NUT X X
143 DC120247 2 PLUG, 2 PIN,SENDER UNIT X X
146 DC120247 1 PLUG, 2 PIN,OIL LEVEL SENDER UNIT X X
158 DC120247 1 PLUG, 2 PINWATER TEMP SENDER UNIT X X
161 DC120247 1 PLUG, 2 PIN, OIL TEMP SENDER UNIT X X
167 DC120252 1 PLUG, 4 PIN,AIR TEMP SENDER UNIT X X
167 DC120250 1 PLUG, 4 PIN, AIR TEMP SENDER UNIT X X
170 DC260123 1 KIT, COUPLING PLUG CONNECTION X X
173 DC222099 1 BOOT, FAN COUPLING PLUG CONNECT X X
176 DC120248 1 COUPLING, OIL PRESSURE SENDER UNIT X X
218 DC221734 2 SENDER, SPEED CRANK/CAMSHAFT X X
227 DC221727 1 HOUSING, SOCKET CABLE X X
230 DC221735 4 GASKET, ELECTRIC CABLE X X
239 DC100385 1 SCREW, START-STOP SWITCH X X
263 DC221736 1 BRACKET, ELECTRICAL CABLE X X
272 DC100359 3 NUT, CABLE TO SUPPORT X X
273 DC120248 1 PLUG, 3 PIN, COMPLETE X X
300 DC222101 1 CABLE, C/UNIT TO SHIFT CABLE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

2A-47
SECTION 2A: ENGINE
OIL PUMP

86

101

74 23

64

64

56 92

29 32

TD0005737

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-48
SECTION 2A: ENGINE
OIL PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222187 1 PUMP, OIL WITH DRIVE GEAR X X
23 DC100373 1 SCREW, OIL PUMP TO CRANKCASE X X
29 DC220754 1 VALVE, PRESSURE RELIEF X X
32 DC100180 3 SCREW, OIL PUMP & RELIEF VALVE X X
56 DC130237 1 PIPE, OIL SUCTION X X
64 DC222103 1 BRACKET, SUCTION PIPE, OIL PUMP, RH X X
64 DC222104 1 BRACKET, SUCTION PIPE, OIL PUMP, LH X X
74 DC220413 1 GASKET, SUCTION PIPE TO PUMP X X
86 DC100373 2 SCREW, SUCTION PIPE TO PUMP X X
92 DC100385 2 SCREW, SUCTION PIPE TO BRACKET X X
101 DC100602 1 SCREW, SUCTION PIPE TO CRANKCASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-49
SECTION 2A: ENGINE
OIL FILTER & OIL COOLER

107

98

83
101
104

23
59 26
62

86

41 56

74

71

107
56
41

5
59 62

35
32

68

65

TD0003595A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


2A-50
SECTION 2A: ENGINE
OIL FILTER & OIL COOLER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221739 1 HOUSING, OIL FILTER/COOLER X X
23 DC221740 1 COVER/PIPE SOCKET X X
26 DC221741 1 GASKET X X
32 DC221742 1 UNIT, SENDER OIL PRESSURE X X
35 DC140172 1 RING, SEAL X X
41 DC221743 1 UNIT, SENDER OIL/WATER TEMPERATURE X X
56 DC140149 2 RING, SEAL X X
59 DC120114 1 PLUG, SCREW X X
59 DC120115 2 PLUG, SCREW X X
62 DC140149 1 RING, SEAL X X
62 DC140172 2 RING, SEAL X X
65 DC120216 1 PLUG, SCREW X X
68 DC140153 1 RING, SEAL X X
71 DC120217 1 PLUG, SCREW X X
74 DC140176 1 RING, SEAL X X
83 DC221724 1 COVER X X
86 DC221513 1 KIT, OIL FILTER ELEMENT X X
98 DC221722 1 COOLER, OIL X X
101 DC221723 2 GASKET X X
104 DC100413 4 SCREW X X
107 DC221607 1 GASKET, OIL COOLER TO CRANKCASE X X
110 DC100661 4 SCREW, OIL COOLER TO CRANKCASE X X
110 DC100390 7 SCREW, OIL COOLER TO CRANKCASE X X
110 DC100538 1 SCREW, OIL COOLER TO CRANKCASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


2A-51
SECTION 2A: ENGINE
OIL LINES

47
59
11
53

80

26
8

23
83

62 14

74

68
86

89

TD0003597

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-52
SECTION 2A: ENGINE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC130185 1 PIPE,OIL X X
11 DC221744 1 BRACKET, OIL PIPE AT T/CASE COVER X X
14 DC221745 1 BRACKET, TO SUPPORT TURBOCHARGER X X
23 DC100665 2 CLAMP, OIL PIPE TO BRACKET X X
26 DC100385 2 SCREW, OIL PIPE TO BRACKET X X
47 DC100414 1 SCREW, OIL PIPE TO T/CASE COVER X X
53 DC140149 2 RING, SEAL OIL DEL/PIPE X X
59 DC120135 1 BOLT, BANJO OIL DEL/PIPE X X
62 DC120135 1 BOLT, BANJO OIL PIPE TO CRANKCASE X X
68 DC140149 2 RING, SEAL OIL PIPE TO CRANKCASE X X
74 DC130225 1 PIPE, OIL RETURN X X
80 DC221746 1 GASKET, PIPE ELBOW TO TURBO X X
83 DC100507 2 SCREW, ELBOW TO TURBOCHARGER X X
86 DC140155 1 RING, SEAL OIL RETURN TO T/CASE X X
89 DC120223 1 FITTING, OIL RETURN X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-53
SECTION 2A: ENGINE
WATER PUMP

59

14

29
47 29 26

38
65

5
32
53

60

20

44 41

TD0004974

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-54
SECTION 2A: ENGINE
WATER PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221747 1 PUMP, WATER WITH GASKETS X X
14 DC260096 1 KIT, GASKET WATER PUMP X X
20 DC221748 1 HUB X X
26 DC221608 1 GASKET, WATER PUMP TO C/CASE X X
29 DC140110 2 RING, SEAL THERMOSTAT X X
32 DC100671 9 SCREW, WATER PUMP TO CRANKCASE X X
38 DC221577 2 ELEMENT, THERMOSTAT X X
41 DC221749 1 PULLEY, WATER PUMP X X
44 DC100621 4 SCREW, PULLEY TO WATER PUMP X X
47 DC222188 1 OUTLET, WATER PUMP X X
53 DC221751 1 CONNECTOR, RETURN X X
59 DC100671 2 SCREW, OUTLET TO WATER PUMP X X
59 DC100666 1 SCREW, OUTLET TO WATER PUMP X X
60 DC100597 2 SCREW, CONNECT AND IN/PIPE X X
65 DC221752 1 GASKET, CONNECTOR AND IN/PIPE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-55
SECTION 2A: ENGINE
FAN

47
56

17

TD0003600

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-56
SECTION 2A: ENGINE
FAN

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222189 1 FAN, 8-BLADE X X
17 DC222190 1 DRIVE, FAN BEHR X X
47 DC100385 6 SCREW, FAN TO FAN COUPLING X X
56 DC100352 3 SCREW, FAN TO INTERMEDIATE PIECE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-57
SECTION 2A: ENGINE
BELT TENSIONER & BELT

42
36

33 30

7
6

42

EMERGENCY BELT
CONFIGURATION

TD0003601

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-58
SECTION 2A: ENGINE
BELT TENSIONER & BELT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221515 1 TENSIONER, BELT SUB ASSY X X
6 DC221986 1 ROLLER, TENSIONER WITH BEARING X X
7 DC150201 1 BEARING, TENSIONER ROLLER X X
30 DC120224 1 PIN, PIVOT X X
33 DC221754 1 COVER, BELT TENSIONER X X
36 DC100382 1 SCREW, BELT TENSIONER TO SUPPORT X X
42 DC221514 1 BELT, RIBBED, USED WITH AIRCON X X
42 DC221965 1 BELT, RIBBED, USED WITHOUT AIRCON X X FOR EMERGENCY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-59
SECTION 2A: ENGINE
ENGINE SUPPORT

26

23

24

17

TD0003602

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-60
SECTION 2A: ENGINE
ENGINE SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222105 2 BRACKET, ENGINE MOUNTING, FRONT X X
17 DC100732 8 SCREW, FLANGED X X
23 DC221756 1 EYE, LIFTING-LEFT X X
24 DC221757 1 EYE, LIFTING-RIGHT X X
26 DC100763 2 SCREW, LIFTING EYE TO CRANKCASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-61
SECTION 2A: ENGINE
P.T.O

17
11
5

89

104

110

83
71
95
59
47

35 77
65

53
41 89
38
26

TD0003603

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-62
SECTION 2A: ENGINE
P.T.O.

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221204 1 HOUSING, P.T.O. X X
11 DC150121 1 BEARING, CYLINDER ROLLER P.T.O. X X
17 DC221205 1 TUBE, SPACER P.T.O. X X
26 DC220533 1 SHAFT, P.T.O. X X
35 DC150118 1 BEARING, BALL P.T.O X X
38 DC150120 1 BEARING, ROLLER, CYLINDRICAL X X
41 DC221206 1 RING, BEARING P.T.O X X
47 DC100434 A/R SHIM X X
47 DC100435 A/R SHIM X X
47 DC100436 A/R SHIM X X
47 DC100437 A/R SHIM X X
47 DC100438 A/R SHIM X X
53 DC221208 1 FLANGE, P.T.O. X X
59 DC140091 1 RING, SEAL BEARING HOUSING TO T/CASE X X
65 DC140090 1 RING, SEAL FLANGE TO P.T.O. X X
71 DC140041 1 RING, SEAL FLANGE TO P.T.O. SHAFT X X
77 DC220531 1 FLANGE, OUTPUT TO P.T.O. SHAFT X X
83 DC100019 1 NUT, OUTPUT FLANGE TO P.T.O. SHAFT X X
89 DC140045 2 RING, SEAL HOUSING TO T/CASE X X
95 DC100112 5 SCREW, HOUSING TO T/CASE X X
104 DC221207 1 GEAR, DRIVE P.T.O. X X
110 DC100433 1 NUT, GEAR TO P.T.O. SHAFT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-63
SECTION 2A: ENGINE
AIR CONDITIONER COMPRESSOR

23

20

26
17

29

11

5
14

TD0003604

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-64
SECTION 2A: ENGINE
AIR CONDITIONER COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221758 1 COMPRESSOR, LESS COUPLING X X
8 DC221759 1 KIT, PULLEY, AIRCON PUMP X X
11 DC260098 1 KIT, GASKET DELIVERY & SUCTION PIPE X X
14 DC100667 4 SCREW, COMPRESSOR TO SUPPORT X X
17 DC221780 1 SUPPORT X X
20 DC100114 4 SCREW, SUPPORT TO CRANKCASE X X
23 DC221781 1 STRUT, SUPPORT TO CRANKCASE X X
26 DC100382 4 SCREW, STRUT TO SUPPORT X X
29 DC100758 4 WASHER, BRACING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-65
SECTION 2A: ENGINE
ENGINE COOLING SYSTEM - DETAIL A

66
54 63
45
52 69
58 57
69 41
44 54 69
59 58
38
16 69 23
64
69
65
25
66 65
54 10
56
56
52 66 22
57
44
40 56
59 54 65
24
68
72
66
54

66
54
42
54
11
59

37

18 15 64
69

44
69
58
69
65
19

TD0003247-C
E09840405-L SH1-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-66
SECTION 2A: ENGINE
ENGINE COOLING SYSTEM - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
10 214194 4 CLAMP, HOSE, C-TORQUE X X
11 208884 1 GUARD, TOP, FAN X X
15 207200 1 GUARD, FAN, RHS X X
16 207199 1 GUARD, FAN, LHS X X
18 207005 1 SHROUD, FAN, PLASTIC X X
19 207004 4 CLIP, SPRING, SHROUD-RAD X X
22 206523 2 MOUNTING, RUBBER, CAC-CHASSIS X X
23 206355 1 RADIATOR, BEHR X X
24 206352 2 HOSE, INTERCOOLER, RED SIL X X
25 206188 1 COOLER, AIR, CHARGE, BEHR X X
37 183405 1 MOUNTING, GUARD, FAN, RHS X X
38 183404 1 MOUNTING,GUARD, FAN, LHS X X
40 176135 1 BRACKET, RAD/CAC, LHS BOTTOM X X
41 174576 1 BRACKET, RAD/CAC, LHS TOP X X
42 174575 1 BRACKET, RAD/CAC, RHS BOTTOM X X
44 173733 4 PLATE, SPACER, CAC X X
45 173595 1 GUARD, BREATHER, BEHR RAD X X
52 101993 6 SCREW, HEXHEAD X X
54 100548 7 WASHER, HARDENED X X
56 100370 9 WASHER, HARDENED X X
57 100358 5 WASHER, FLAT, S/STEEL X X
58 100314 6 NUT, NYLOC X X
59 100312 5 NUT, NYLOC X X
63 100094 2 BOLT, HEXHD X X
64 100090 4 SCREW, HEXHD X X
65 100085 14 SCREW, HEXHD X X
66 100083 5 SCREW, HEXHD X X
68 100080 6 SCREW, HEXHD X X
69 100064 18 WASHER, FLAT X X
72 100061 13 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-67
SECTION 2A: ENGINE
ENGINE COOLING SYSTEM - DETAIL B

53
70
49
20 17
36
47
9

31
72
67 60
71 72
55
51
35
34 49 50
34 35
51
5 35
39
28 50
27 35
26
46
28 13
52
72 26
33
71
59 61 12 35
71
35 48
71 35
62
2
30
8 60
14 72 43
60
32
34 3 29 72 72
68
72
4
68 71
8 55
34
30 7
21 8

6 8 8
TD0003246-D
E09840405-L SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-68
SECTION 2A: ENGINE
ENGINE COOLING SYSTEM - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218796 1 CAP, STEEL, RADIATOR X X
2 218977 1 HOSE, T-ASSY, ENG HEATER X X
3 218646 1 HOSE, RADIATOR, MIDDLE X X
4 218645 1 HOSE, MAKE-UP LINE, ENGINE X X
5 218644 1 HOSE, MAKE-UP LINE, EXP, TNK X X
6 218643 1 HOSE, RADIATOR, BOTTOM X X
7 218642 1 HOSE, RADIATOR, TOP X X
8 218035 6 CLAMP, T-BOLT X X
9 210813 1 SIGHT GLASS, HEADER TANK X X
12 207223 1 PIPE, BREATH, RAD-EXP TANK X X
13 207222 1 PIPE, BREATH, ENG-EXP TANK X X
14 207221 1 PIPE, MAKE-UP LINE X X
17 207098 1 FILLER, NECK SURGE TANK X X
20 206945 2 MOUNTING, RUBBER, SQUIGLY X X
21 206543 1 PIPE, RADIATOR, BOTTOM X X
26 203927 4 GROMMET X X
27 203926 1 GROMMET X X
28 203923 2 GROMMET X X
29 203764 1 P-CLIP X X
30 203588 2 CLAMP, HOSE X X
31 201439 2 P-CLIPS X X
32 201438 1 P-CLIPS X X
33 201420 1 P-CLIPS X X
34 200092 4 CLAMP, HOSE X X
35 200062 7 CLAMP, HOSE X X
36 187503 1 TANK, HEADER X X
39 176341 1 BRACKET, REAR, BREATHER PIPE X X
43 173984 1 BRACKET, HOSE, ENGINE HEATHER X X
46 173592 1 BRACKET, BREATHER PIPE X X
47 140537 1 GASKET, SURGE TANK X X
48 130002 1 HOSE, PUSHLOCK X X
49 130002 1 HOSE, PUSHLOCK X X
50 130001 2 HOSE, PUSHLOCK X X
51 120162 2 ADAPTOR X X
52 101993 6 SCREW, HEXHEAD X X
53 100953 6 CAPSCREW, SOCHD X X
55 100494 6 SCREW, HEXHEAD X X
59 100312 5 NUT, NYLOC X X
60 100310 4 NUT, NYLOC X X
61 100238 1 SCREW, HEXHD X X
62 100198 2 SCREW, HEXHD X X
67 100081 2 SCREW, HEXHD X X
68 100080 6 SCREW, HEXHD X X
70 100063 6 WASHER, HARDENED X X
71 100062 11 WASHER, FLAT X X
72 100061 13 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-69
SECTION 2A: ENGINE
ENGINE COOLING SYSTEM, RADIATOR

TD0000232

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-70
SECTION 2A: ENGINE
ENGINE COOLING SYSTEM, RADIATOR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206355 1 RADIATOR, BEHR X X
2 121263 1 PLUG, DRAIN X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-71
SECTION 2A: ENGINE
ENGINE FUEL SYSTEM KIT

23
26 12

12
3
1
29

30 7
5 20 25
31 9 23
32 10
16 9
24 21 18
27 22
22
18
11 21
19

8
26

15 5 17

13 2

14

28
16
14

TD0004163-0
E09840404-I

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-72
SECTION 2A: ENGINE
ENGINE FUEL SYSTEM KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP, HANDLIFT & PREFILTER LATES X X SEE PAGE 2A-73 FOR BREAKDOWN
2 241181 1 HOSE X X
3 241180 1 HOSE X X
4 241179 1 HOSE X X
5 218346 2 K-CLAMP, SMOOTH, DOUBLE X X
6 207693 1 FILTER, UNIT, FUEL-WATER X X SEE PAGE 2A-75 FOR BREAKDOWN
7 207160 1 SHIELD, ANTI-SPLASH, FUEL SYSTEM X X
8 203588 1 CLAMP, HOSE X X
9 201439 2 P-CLIPS X X
10 200653 1 CABLE TIE X X
11 173965 1 BRACKET, DIESEL HOSE GUIDE X X
12 121451 2 ADAPTOR X X
13 120670 1 CONNECTOR X X
14 120667 2 ELBOW X X
15 120031 1 CONNECTOR X X
16 100657 6 NUT, STOVER X X
17 100312 2 NUT, NYLOC X X
18 100310 2 NUT, NYLOC X X
19 100089 2 SCREW X X
20 100080 1 SCREW, HEXHD X X
21 100064 4 WASHER, FLAT X X
22 100061 2 WASHER, FLAT X X
23 100198 6 SCREW, HEXHD X X
24 100365 1 SCREW, HEXHD X X
25 100543 4 WASHER, FENDER, S/STEEL X X
26 100548 4 WASHER, HARDENED X X
27 100536 1 WASHER, HARDENED X X
28 100370 4 WASHER, HARDENED X X
29 130044 1 FIRESLEEVE X X CUT TO 500MM LENGTH
30 130044 1 FIRESLEEVE X X CUT TO 490MM LENGTH
31 130044 1 FIRESLEEVE X X CUT TO 250MM LENGTH
32 130044 1 FIRESLEEVE X X CUT TO 225MM LENGTH

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-73
SECTION 2A: ENGINE
HANDLIFT PUMP & PRE-FILTER

TD0004783

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-74
SECTION 2A: ENGINE
HANDLIFT PUMP & PRE-FILTER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X X SEE PAGE 2A-71 FOR FITMENT
2 DC260058 1 KIT, PRE-FILTER ELEMENT X X
3 DC140123 1 RING, SEAL X X
4 DC221232 1 BOWL, FILTER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-75
SECTION 2A: ENGINE
FUEL-WATER FILTER UNIT

1 7

P009709 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-76
SECTION 2A: ENGINE
FUEL-WATER FILTER UNIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER, UNIT, FUEL-WATER X X SEE PAGE 2A-71 FOR FITMENT
2 207694 1 ELEMENT, FILTER X X
3 224670 1 BOWL, SEE-THRU X X
4 224667 1 VALVE, DRAIN SELF VENTING X X
5 218508 2 CLAMP, FUEL FILTER X X
6 226385 1 KIT, LID & GASKET X X
7 226386 1 KIT, T-HANDLE & O-RING X X
8 221597 1 KIT, SEAL, SERVICE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-77
SECTION 2A: ENGINE
FILTER 2000 (OPTIONAL)

17
7
21

11

17

10
4

23

13

18
20
16 1
23
5

19
14
9 21
6
15
12
8
2

TD0005775-A
266250-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-78
SECTION 2A: ENGINE
FILTER 2000 (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC140172 5 RING, SEAL X X
2 241457 1 HOSE X X
3 241456 1 HOSE X X
4 218667 1 FILTER X X
5 218508 2 CLAMP, FUEL FILTER X X
6 217847 1 CAP, BANJO X X
7 217050 1 SHIELD, FILTER X X
8 187072 1 BRACKET, HOSE, SHEILD, FILTER X X
9 187027 1 SHIELD, HOSES, FILTER X X
10 187026 1 BRACKET, ENGINE, DIP, STICK X X
11 186841 1 BRACKET, BRACE, FILTER X X
12 130044 1 FIRE SLEEVE X X
13 121268 1 DOUBLE BANJO BOLT X X
14 120924 2 CONNECTOR X X
15 120814 2 ELBOW X X
16 100731 2 SCREW X X
17 100657 6 NUT X X
18 100569 2 SCREW, HEXHD X X
19 100364 2 SCREW, HEXHD X X
20 100238 1 SCREW, HEXHD X X
21 100089 6 SCREW X X
22 100064 14 WASHER, FLAT X X
23 100062 5 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-79
SECTION 2A: ENGINE
DEPTH FUEL FILTER

7
4
5

8 19
19

11
12

10

13 2
15
4

16

14
13
12

17 19

18

P010784A

P010784A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-80
SECTION 2A: ENGINE
DEPTH FUEL FILTER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218667 1 DEPTH FUEL FILTER X X SEE PAGE 2A-77 FOR FITMENT
2 NSI 1 HOUSING X X
3 221713 1 BOLT, LID X X
4 221714 2 WASHER X X
5 221651 1 O-RING X X
6 221715 1 LID X X
7 221726 1 BLEEDER ASSEMBLY X X
8 221716 2 NUT, LID X X
9 221704 1 SEAL, LID X X
10 224926 1 SPACER X X
11 221718 2 WASHER, FLAT X X
12 221705 2 SEAL, POST X X
13 221719 2 FILTER END X X
14 223994 1 ELEMENT X X
15 221742 1 TUBE, RETURN X X
16 223992 1 CLIP, RETAINING X X
17 223903 1 PLATE, DEFLECTOR X X
18 221717 1 SPRING, COMPRESSION X X
19 218508 2 CLAMP, FUEL FILTER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-81
SECTION 2A: ENGINE
EXHAUST KIT

9
5

30
29
15

30 21
14
46
35
29
43 35
35 30

4
39
51

29
15

23
37
39
34 43 35 51

30
28 23
34
34 8
31 15
10

35 30

TD0003598-F
E14840403-H SH1-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-82
SECTION 2A: ENGINE
EXHAUST KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218505 1 CLAMP,T-BOLT V BAND X X
4 217751 2 MOUNTING, BAND, SILENCER X X
5 217750 1 EXH, MANIFOLD, MACH X X
8 216824 1 PIPE, EXH, MULTI-TUBE, INTERM X X
9 216351 1 EXHAUST, STACK, POLISHED X X
10 216043 1 SILENCER X X
14 208718 1 PIPE, FLEX, EXHAUST, S/STEEL X X
15 208717 3 CLAMP, SEAL, RIKER X X
21 176138 1 BRACKET, STACK, SILENCER X X
23 176074 2 BRACKET, EXH PIPE/HEAT SHIELD X X
28 100702 4 BOLT, HEXHD X X
29 100670 4 U BOLT, CLAMP X X
30 100657 10 NUT, STOVER X X
31 100655 4 NUT, STOVER X X
34 100424 31 WASHER, HARDENED X X
35 100370 6 WASHER, HARDENED X X
37 100212 2 BOLT X X
39 100210 12 BOLT X X
43 100091 2 SCREW, HEXHD X X
46 100086 2 SCREW, HEXHD X X
51 100059 4 WASHER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-83
SECTION 2A: ENGINE
EXHAUST SHIELD KIT - DETAIL A

MOUNTS TO CAB
FIREWALL

11

25
27
BOLTS TO THE BOTTOM
MTG ON HEADER TANK

41
22 26
48 24
27
50
32
26 32
26

26 40
41 37
42 50 28
16
41 34
7 13 34

BOLTS THROUGH HOLE 45 37


ON FUEL SPLASH SHIELD 34
45
34 45
34
28 34
34
6

MOUNTS TO BOSSES 34
ON CHASSIS 45

12

34
34 36
31
23

TD0003673-F
E14840403-H SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-84
SECTION 2A: ENGINE
EXHAUST SHIELD KIT - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 217598 1 SHIELD, SILENCER INLET X X
7 216871 1 H/SHIELD, REAR, TURBO X X
11 216870 1 HEATSHIELD,TURBO X X
12 214201 1 SHIELD, HEAT, PIPE BOTTOM X X
13 214200 1 SHIELD, HEAT, PIPE TOP X X
16 214199 1 H/SHIELD, EXH ELBOW PIPE X X
22 184497 1 BRACKET, MOUNTING, H/SHIELD X X
23 176074 2 BRACKET, EXH PIPE/HEAT SHIELD X X
24 162278 1 SPACER,TUBE X X
25 101356 1 BOLT, HEXHD X X
26 101309 4 WASHER, FENDER X X
27 101307 2 WASHER, FLAT X X
28 100702 4 BOLT, HEXHD X X
31 100655 4 NUT, STOVER X X
32 100652 3 NUT, STOVER X X
34 100424 31 WASHER, HARDENED X X
36 100316 1 NUT, NYLOC X X
37 100212 2 BOLT X X
40 100209 3 SCREW, HEXHD X X
41 100198 3 SCREW, HEXHD X X
42 100148 3 WASHER, FLAT X X
45 100111 8 SCREW, HEXHD X X
48 100089 1 SCREW, HEXHD X X
50 100062 2 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-85
SECTION 2A: ENGINE
EXHAUST SHIELD KIT - DETAIL B

18

17

38
33

34
45

34
38
20
34
45
3

39
34

19
2

34
39

34
39

TD0004757-C
E14840403-H SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-86
SECTION 2A: ENGINE
EXHAUST SHIELD KIT - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 218285 1 SHIELD, DECAL PANEL X X
3 218277 1 SHIELD, HEAT, SILENCER, LHS X X
17 207791 1 SHIELD, HEAT, SILENCER, STACK X X
18 207489 1 CAP, SHIELD, SILENCER X X
19 218456 1 SHIELD, HEAT SILENCER, INNER X X
20 207161 1 SHIELD, HEAT, SILENCER, OUTER, RHS X X
33 100536 2 WASHER, HARDENED X X
34 100424 31 WASHER, HARDENED X X
38 100211 5 SCREW, HEXHD X X
39 100210 12 BOLT X X
45 100111 8 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-87
SECTION 2A: ENGINE
BIN HEATING KIT (OPTIONAL)

A
**NOTE:
DECAL 214427 x 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

20
28

42

1
37
12 6 12 3 26
13
30 26
31 14 27
9
25
31 27
40
2
41 36
31
41 12
31
4

14
37
7 26
13
43 26
29
4
27
9
27
2
24
36
31 35
31 12 41
31
40 16
41 11
21 15
10
23 35 38
41 41
31 22
34

36 12 5
2 8
27 26
9 13
27 26
19 37
31 39
18
34 17
33 18
32 TD0005402-A
264800-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-88
SECTION 2A: ENGINE
BIN HEATING KIT (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264800 1 KIT, BIN HEATING X X
1 214262 1 STACK, BIN HEATING, RIBLESS X X
2 208099 3 FLANGE STAINLESS, BIN HEATING X X
3 208097 1 ASSY, TOP SECT, BIN HEATING X X
4 208096 1 ASSY, MID SECT, BIN HEATING X X
5 208095 1 MOUNTING, BRACKET, BIN HEATING X X
6 207826 1 FLEX, TOP, BIN HEATING X X
7 207386 1 HEAT, SHIELD, BIN HEATING X X
8 207296 5 SPRING, SUSP PLATE, BIN HEATING X X
9 207229 3 ASSY, FLEX, SWIVEL X X
10 207215 1 EXHAUST, FLEX, BIN HEATING X X
11 207214 2 LINING, FLEX SUP, BIN HEATING X X
12 204035 5 CLAMP, SEALCLAMP X X
13 201666 9 SPRING BIN HEAT-BALL JOINT X X
14 201212 3 CLAMP, EXHAUST X X
15 183413 1 SUPPORT, FLEX, BOT, BIN HEATING X X
16 183410 1 SUPPORT, FLEX, TOP, BIN HEATING X X
17 178715 4 SHIM, BIN HEAT, REAR CHASSIS X X
18 178259 8 WASHER, BIN HEATING X X
19 176785 1 MOUNTING, PLATE, BIN HEATING X X
20 176352 1 GUARD, TOP ELBOW, BIN HEATING X X
21 176346 4 SHIM, ARTIC SUP, BIN HEATING X X
22 176180 2 CLAMP, FLEX, LH, BIN HEATING X X
23 176179 2 CLAMP, FLEX, RH, BIN HEATING X X
24 176143 1 SUPPORT, ARTIC, BIN HEATING X X
25 176142 1 SUPPORT, TOP, BIN HEATING X X
26 162456 18 WASHER, SPRING RET, BIN HEAT X X
27 140622 6 SEAL RING X X
28 100731 3 SCREW X X
29 100730 4 BOLT, HEXHD X X
30 100670 1 U BOLT, CLAMP X X
31 100657 18 NUT, STOVER X X
32 100655 4 NUT, STOVER X X
33 100654 5 NUT, STOVER X X
34 100536 10 WASHER, HARDENED X X
35 100364 2 SCREW, HEXHD X X
36 100284 3 NUT, HEXAGON X X
37 100203 9 BOLT ,HEXHD X X
38 100173 5 BOLT, HEXHD X X
39 100115 4 BOLT X X
40 100089 6 SCREW, HEXHD X X
41 100064 12 WASHER, FLAT X X
42 100062 3 WASHER, FLAT X X
43 100061 4 WASHER, FLAT X X

**NOTE:
DECAL 214427 x 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-89
SECTION 2A: ENGINE
AIR INTAKE KIT

1
3

9
11

5
13
14
11
6

4 14
7 2
12

8 10

TD0003631-A
E09840402-E

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-90
SECTION 2A: ENGINE
AIR INTAKE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290145 1 PRE-CLEANER X X SEE PAGE 2A-91 FOR BREAKDOWN
2 290144 1 CLEANER, AIR, RADIAL SEAL X X SEE PAGE 2A-91 FOR BREAKDOWN
3 216242 2 MOUNTING BAND, 2 PIECE, AIRCLEANER X X
4 184653 1 PIPE, AIR INTAKE X X
5 206561 1 CONNECTOR, CONCERTINA, AIR INLET X X
6 203537 1 CLAMP, T-BOLT X X
7 203535 1 CLAMP, T-BOLT X X
8 201664 1 RUBBER ELBOW X X
9 200466 1 INFORMER X X
10 200465 1 VACUATOR, SLEEVE X X
11 200085 2 CLAMP, HOSE X X
12 100316 3 NUT, NYLOC X X
13 100210 3 BOLT X X
14 100148 6 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-91
SECTION 2A: ENGINE
AIR CLEANER & PRE-CLEANER ASSEMBLY

7
8

TD0004763A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-92
SECTION 2A: ENGINE
AIR CLEANER & PRE-CLEANER ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290144 1 AIR CLEANER ASSY X X SEE PAGE 2A-89 FOR FITMENT
2 221379 1 ELEMENT, PRIMARY X X
3 221378 1 ELEMENT, SECONDARY X X
4 221377 1 ACCESS COVER X X
5 220993 1 O-RING X X
6 206659 1 VACUATOR VALVE X X
7 290145 1 PRE-CLEANER ASSY, 7 INCH X X SEE PAGE 2A-89 FOR FITMENT
8 202860 1 BOWL, PRE CLEANER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2A-93
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
2A-94
SECTION 2B: ENGINE TIER 3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-1
SECTION 2B: ENGINE TIER 3
ENGINE & MISCELLANEOUS COMPONENTS

21
22
23

24
12
4

20
23

23
17

1
9
5 9

9
9

15

11 6

19 14
3
18
13 2

TD0004282-A
E14840407-A & E14835407-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-2
SECTION 2B: ENGINE TIER 3
ENGINE & MISCELLANEOUS COMPONENTS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 251206 1 ENGINE X
1 251207 1 ENGINE X
2 207967 1 BOOT, RUBBER, DRAIN VALVE X X
3 206646 2 MOUNTING, RUBBER, ENGINE, SPLIT X X
4 187022 1 GUARD, G/PLUG, COLD START X X
5 186918 1 BRACKET, FUEL HOSES, RHS X X
6 181633 2 MOUNTING, ENGINE, FRONT X X
7 178543 2 SPACER, ENGINE MOUNTING X X
8 178539 2 PLATE, WASHER, ENGINE X X
9 178015 4 SHIM, BRACKET, RHS, T/SHIELD X X
10 176044 2 SPACER, ENG MOUNTING X X
11 176043 2 SPACER, ENGINE MOUNTING X X
12 173591 1 BRACKET, HARNESS SUPP,COLD START X X
13 122136 1 VALVE, DRAIN X X
14 121059 1 CONNECT, SPEC X X
15 101324 2 BOLT, HEXHD X X
16 100653 2 NUT, STOVER X X
17 100569 2 SCREW, HEXHD X X
18 100498 8 BOLT X X
19 100424 8 WASHER, HARDENED X X
20 100312 2 NUT, NYLOC X X
21 100238 1 SCREW, HEXHD X X
22 100079 1 BOLT X X
23 100062 5 WASHER, FLAT X X
24 100061 1 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-3
SECTION 2B: ENGINE TIER 3
ENGINE CRANKCASE

130

134
146
56
140 50
59 53
131
137 62 155

158
170
164
23
71
167
182

149

72 73 38
26 152 41

107

68
44 47
116

65 5
20
125
74 35

8 128
32
110 14
122 119
17

TD0003572A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-4
SECTION 2B: ENGINE TIER 3
ENGINE CRANKCASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222118 1 CRANKCASE OM501LA X X
8 DC100059 2 PIN, DOWEL X X
14 DC120090 6 PIN, DOWEL, BEARING CAP X X
17 DC100626 8 SCREW, BEARING CAP TO CRANKCASE X X
20 DC100627 8 SCREW, BEARING CAP TO CRANKCASE X X
23 DC150203 1 BEARING, CAMSHAFT WITH COLLAR X X
26 DC150204 3 BEARING, CAMSHAFT X X
32 DC120114 2 PLUG, SCREW WATER DRAIN X X
35 DC140149 2 RING, SEAL WATER DRAIN X X
38 DC221209 1 NOZZLE, OIL SPRAY, P.T.O X X
41 DC140150 1 RING, SEAL P.T.O X X
44 DC100177 3 PLUG, SCREW OIL PASSAGE LATERAL X X
47 DC140151 3 RING, SEAL OIL PASSAGE LATERAL X X
50 DC100177 2 PLUG, SCREW OIL PASSAGE REAR X X
53 DC140151 2 RING, SEAL OIL PASSAGE REAR X X
56 DC220543 4 PLUG, WATER PASSAGE X X
56 DC220549 A/R PLUG, WATER PASSAGE X X
56 DC120195 2 PLUG, WATER PASSAGE X X
56 DC120196 A/R PLUG, WATER PASSAGE, TOP X X
56 DC120197 1 PLUG, WATER PASSAGE, REAR X X
56 DC120198 A/R PLUG, WATER PASSAGE, REAR X X
59 DC120104 3 PLUG, SCREW WATER PASSAGE TOP X X
62 DC140155 3 RING, SEAL WATER PASSAGE TOP X X
65 DC120091 2 PIN, CYLINDRICAL, FRONT COVER X X
68 DC120096 2 PIN, CYLINDRICAL, TIMING CASE X X
71 DC220737 1 BALL, PLUG OIL CONN TO COMP X X
71 DC150197 A/R BALL, PLUG OIL CONN TO COMP X X
71 DC221803 4 BALL, FRONT AND REAR X X
71 DC150198 A/R BALL, FUEL DUCTS FRONT / REAR X X
71 DC221802 4 BALL, FRONT AND REAR X X
71 DC150199 A/R BALL, FUEL DUCTS FRONT / REAR X X
72 DC120114 1 PLUG, SCREW FUEL RETURN LOCK X X
73 DC140149 1 RING, SEAL FUEL RETURN LOCK X X
74 DC100628 2 PIN, GROOVED BEARING CAP X X
107 DC221599 12 SLEEVE, CYLINDER HEAD FIXING X X
110 DC222119 1 COVER, CYLINDER CRANKCASE FRONT X X
USE WITH DC220909 FOR WORN
116 DC140100 1 RING, SEAL CRANKSHAFT FRONT X X
SURFACE
116 DC140201 1 RING, SEAL CRANKSHAFT FRONT X X FOR STD REPAIRS
119 DC222120 1 GASKET, COVER TO CYL/CRANKCASE X X
122 DC100382 6 SCREW, COVER TO CYL/CRANKCASE X X
122 DC100734 6 SCREW, COVER TO CYL/CRANKCASE X X
125 DC222169 6 NOZZLE, OIL X X
128 DC100237 6 SCREW, OIL NOZZLE X X
130 DC260163 1 CHECK VALVE ASSY X X
131 DC221601 1 VALVE, OIL NON-RETURN X X
134 DC120199 1 PLUG, SCREW NON RETURN VALVE X X
137 DC140152 1 RING, SEAL NON RETURN VALVE X X
140 DC221602 1 SPRING, NON RETURN VALVE X X
146 DC140153 1 RING, SEAL NON RETURN VALVE X X
149 DC221743 1 SENDER UNIT, FUEL TEMPERATURE X X
152 DC140149 1 RING, SEAL, SENDER UNIT X X
155 DC220800 1 SWITCH, TEMP SENSOR, COLD START X X
158 DC221778 1 FITTING X X
164 DC221603 1 COVER, TO LOCK WATER CONNECTION X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-5
SECTION 2B: ENGINE TIER 3
ENGINE CRANKCASE (CONT)

130

134
146
56
140 50
59 53
131
137 62 155

158
170
164
23
71
167
182

149

72 73 38
26 152 41

107

68
44 47
116

65 5
20
125
74 35

8 128
32
110 14
122 119
17

TD0003572A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-6
SECTION 2B: ENGINE TIER 3
ENGINE CRANKCASE (CONT)

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
167 DC221604 1 GASKET, TO LOCK WATER CONNECTION X X
170 DC100629 1 SCREW, COVER TO CYL/CRANKCASE X X
182 DC260124 1 KIT, GASKET CYLINDER CRANCASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-7
SECTION 2B: ENGINE TIER 3
TIMING CASE

68

71 66
74
58
74
65

68
64
68

56
67 69

44
47 59
17
14

53

51
41

38 98

52
11

40 5

95 92
TD0004365A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


2B-8
SECTION 2B: ENGINE TIER 3
TIMING CASE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

sm
I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222121 1 TIMING CASE X X
11 DC120060 A/R INSERT, THREADED X X
14 DC221617 1 FLANGE, AIR COMPRESSOR BEARING X X
17 DC120201 1 PLUG, EXPANSION, OIL BORE, P.T.O X X
38 DC100166 2 STUD, STARTER MOTOR MOUNTING X X
38 DC100630 1 STUD, STARTER MOTOR MOUNTING X X
40 DC100400 1 NUT, GROUND CONNECTION X X
41 DC140097 1 SEAL, OIL, CRANKSHAFT, REAR X X USE WITH DC220422
44 DC120104 2 PLUG, SCREW, TURBO OIL RETURN X X
44 DC221171 1 PLUG, SCREW, COMPR OIL RETURN X X
47 DC140155 2 RING, SEAL, TURBO OIL RETURN X X
47 DC140149 1 RING, SEAL, COMPRESSOR OIL RETURN X X
51 DC222164 1 GASKET, TIMING CASE, LH X X REFER SIB 2006/1016
52 DC222165 1 GASKET, TIMING CASE, RH X X REFER SIB 2006/1016
53 DC100717 1 SCREW, TIMING CASE TO C/CASE X X
53 DC100070 11 SCREW, TIMING CASE TO C/CASE X X
53 DC100718 2 SCREW, TIMING CASE TO C/CASE X X
56 DC222029 1 COVER, WITH CYCLONIC BREATHER X X
58 DC222067 1 COVER, DIAPHRAGM BREATHER X X
59 DC140158 1 GASKET, COVER TO TIMING CASE X X
62 DC222053 1 KIT, ELEMENT, CYCLONIC BREATHER X X REFER SIB 2004/1018
64 DC140159 1 RING, SEAL X X
65 DC221621 1 KIT, DIAPHRAGM BREATHER X X INCLUDES ITEM 64
66 DC222053 1 KIT, CONVERT, CYCLONIC BREATHER X X
67 DC222109 1 SEAL, BREATHER, HOUSING TO COVER X X
68 DC100726 A/R SCREW, OIL SEPARATOR X X
69 DC100369 9 SCREW, TIMING CASE COVER X X
71 DC130164 1 PIPE, BREATHER X X
74 200092 2 CLAMP, BREATHER PIPE X X
92 DC221254 1 COVER, INSPECTION X X
95 DC100385 2 SCREW, COVER X X
98 DC120149 1 PLUG, ASSEMBLY HOLE LOCK X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


2B-9
SECTION 2B: ENGINE TIER 3
OIL PAN & DIPSTICK

74

98
77

68
83

86

71
18

19

38

41

64

14
11
65
44 47

TD0003574A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-10
SECTION 2B: ENGINE TIER 3
OIL PAN & DIPSTICK

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221609 1 PAN,OIL X X
11 DC120158 1 PLUG, SCREW MAGNETIC X X
14 DC140155 1 RING, SEAL OIL DRAIN X X
18 DC120259 1 FITTING X X REFER TO SIB 2007/1054
19 DC130244 1 HOSE, DIPSTICK X X REFER TO SIB 2007/1054
20 DC100410 1 WASHER, PIPE X X
38 DC221605 1 GASKET, OIL PAN TO CRANKCASE X X
41 DC100352 14 SCREW, OIL PAN TO CRANKCASE X X
44 DC221611 1 SENDER UNIT, OIL LEVEL X X
47 DC120200 1 PLUG, SENDER UNIT CABLE TO OIL PAN X X
64 DC221613 1 CAP, LOCKING OIL FILLING X X
65 200212 1 CLAMP, OIL FILLING X X
68 DC221614 1 DIPSTICK, OIL X X
71 DC140042 1 RING, SEAL X X
74 DC222122 1 CAP, OIL DIPSTICK X X
77 DC221784 1 TUBE, GUIDE OIL DIPSTICK X X
83 DC221615 1 BRACKET, OIL DIPSTICK X X
86 DC100385 1 SCREW, FLANGED, BRACKET X X
98 DC100414 1 SCREW, FLANGED, TUBE TO BRACKET X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-11
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD

TD0003575

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-12
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222173 6 HEAD, CYL, WITH VALVES & C/THROTTLE X X
17 DC120195 12 PLUG, EXPANSION X X
17 DC120196 12 PLUG, EXPANSION X X
23 DC221620 6 BALL, FUEL LEAK X X
29 DC221834 6 SLEEVE, PROTECTIVE X X
35 DC140160 6 RING, SEAL X X
41 DC221623 24 GUIDE, VALVE INTAKE/EXHAUST X X
41 DC221624 24 GUIDE, VALVE INTAKE/EXHAUST X X
41 DC221625 24 GUIDE, VALVE INTAKE/EXHAUST X X
44 DC140202 24 RING, SEAL VALVE GUIDE X X
47 DC222176 12 RING, VALVE SEAT, EXT X X
47 DC222177 12 RING, VALVE SEAT, EXHAUST X X
47 DC222178 12 RING, VALVE SEAT, EXHAUST X X
47 DC222179 12 RING, VALVE SEAT, INTAKE X X
53 DC222174 12 VALVE, INTAKE X X
53 DC222175 12 VALVE, EXHAUST X X
59 DC221634 24 SPRING, VALVE X X
65 DC220364 24 WASHER, VALVE SPRING X X
71 DC221635 24 RETAINER, SPRING X X
77 DC221636 48 COLLET, VALVE X X
83 DC221637 24 HOLDER, SEAL INTAKE AND EXT VALVES X X
89 DC221638 6 COVER, C/THROTTLE TO CYL/HEAD X X
95 DC140161 6 RING, SEAL C/THROTTLE TO CYL/HEAD X X
101 DC221639 6 VALVE, CONSTANT THROTTLE X X
104 DC221670 6 RING, VALVE C/THROTTLE X X
104 DC221671 6 RING, VALVE C/THROTTLE X X
104 DC221672 6 RING, VALVE C/THROTTLE X X
110 DC222132 6 GUIDE, C/THROTTLE VALVE STD X X
110 DC222133 6 GUIDE, C/THROTTLE VALVE X X
116 DC220983 6 SPRING, C/ THROTTLE TO CYL/HEAD X X
122 DC220030 12 VALVE, COLLET, C/THROTTLE X X
128 DC220890 6 RETAINER, SPRING, C/THROTTLE X X
134 DC221246 6 PISTON, WITH SEAL RING X X
137 DC221640 6 CLAMPING PIECE, C/THROTTLE X X
143 DC100632 6 SCREW, C/THROTTLE TO CYL/HEAD X X
149 DC221641 6 BRACKET, BEARING, ROCKER ARM X X
155 DC100633 6 PIN, DOWEL X X
161 DC220737 18 BALL X X
167 DC222068 6 ARM, ROCKER, INTAKE X X
173 DC222069 6 ARM, ROCKER, EXHAUST X X
191 DC100725 12 SCREW, VALVE CLEARANCE ADJUST X X
197 DC100495 12 NUT, ADJUSTING SCREW X X
203 DC100318 12 WASHER, ROCKER ARM TO BRACKET X X
209 DC220569 12 RING, LOCK ROCKER ARM TO BRACKET X X
215 DC100632 12 SCREW, ROCKER ARM TO CYL/HEAD X X
221 DC221644 12 BRIDGE, VALVE X X
257 DC222137 6 GASKET, CYLINDER HEAD X X
263 DC100635 24 SCREW, CYL/HEAD TO CRANKCASE X X
269 DC222172 6 INJECTOR, FUEL WITH HEAT SLEEVE X X
275 DC140179 6 RING, SEAL, INJECTOR TOP X X
282 DC140186 6 SLEEVE, HEAT INJECTOR X X
287 DC221647 6 SOCKET, PIPE X X
293 DC140166 6 RING, SEAL X X
297 DC100636 6 SCREW, NOZZLE HOLDERS X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-13
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD (CONTINUED)

TD0003575

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-14
SECTION 2B: ENGINE TIER 3
CYLINDER HEAD (CONTINUED)

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
303 DC221648 5 COVER, CYLINDER HEAD X X
309 DC221649 1 COVER, CYLINDER HEAD WITH OIL FILL X X
315 DC221650 1 GASKET, CYL/HD COVER FOR OIL FILL X X
315 DC221651 5 GASKET, CYL/HD COVER W/OUT OIL FILL X X
321 DC100030 12 SCREW, CYL/HEAD COVER TO CYL/HEAD X X
327 DC220031 1 CAP, OIL FILLER WITHOUT CHAIN X X
333 DC220029 1 GASKET, OIL FILLER CAP X X
345 DC260127 1 KIT, GASKET CYL/HEAD X X
345 DC221650 1 GASKET, CYL/HEAD COVER X X
345 DC221651 1 GASKET, CYL/HEAD COVER X X
345 DC221653 1 GASKET, EXHAUST MANIFOLD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-15
SECTION 2B: ENGINE TIER 3
DECOMPRESSION VALVE PIPE

351
410

369 369

357 363

TD0003576

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-16
SECTION 2B: ENGINE TIER 3
DECOMPRESSION VALVE PIPE

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
351 DC130165 2 PIPE, DECOMPRESSION L&R X X
357 DC120049 4 BOLT, BANJO PIPE TO CYL/HEAD X X
363 DC120202 2 BOLT, BANJO PIPE TO CYL/HEAD X X
369 DC140167 14 RING, SEAL PIPE TO CYL/HEAD X X
410 DC120203 2 UNION, BANJO, CYLINDER, REAR L&R X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-17
SECTION 2B: ENGINE TIER 3
CRANKSHAFT AND FLYWHEEL

26

38

14

29
50
35 11

53
56

17
20

15
23 59

62
74

66

TD0003578

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-18
SECTION 2B: ENGINE TIER 3
CRANKSHAFT AND FLYWHEEL

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC260132 1 CRANKSHAFT, B/END & MAIN BEARINGS X X
11 DC221660 4 COUNTERWEIGHT X X
14 DC100719 8 SCREW, COUNTERWEIGHT X X
15 DC220909 1 SLEEVE, SPEEDY C/SHAFT FRONT X X USE WITH WORN SEALING SURFACE
17 DC221661 1 GEAR, CRANKSHAFT X X
20 DC220417 1 PIN, CYLINDRICAL X X
23 DC220418 1 PLATE, COVER X X
26 DC222181 1 DAMPER, VIBRATION X X
29 DC100066 8 SCREW, DAMPER TO CRANKSHAFT X X
35 DC221663 1 SPACER X X
38 DC100112 6 SCREW X X
50 DC260133 4 KIT, MAIN BEARINGS, STD X X
50 DC260134 4 KIT, MAIN BEARINGS X X
50 DC260135 4 KIT, MAIN BEARINGS X X
50 DC260136 4 KIT, MAIN BEARINGS X X
50 DC260137 4 KIT, MAIN BEARINGS X X
50 DC260138 4 KIT, MAIN BEARINGS X X
53 DC100727 4 WASHER, THRUST, STD X X
53 DC100728 4 WASHER, THRUST X X
53 DC100729 4 WASHER, THRUST X X
56 DC260139 6 KIT, CONNECTING ROD BEARING, STD X X
56 DC260140 6 KIT, CONNECTING ROD BEARING X X
56 DC260141 6 KIT, CONNECTING ROD BEARING X X
56 DC260142 6 KIT, CONNECTING ROD BEARING X X
56 DC260143 6 KIT, CONNECTING ROD BEARING X X
56 DC260144 6 KIT, CONNECTING ROD BEARING X X
59 DC221664 1 FLYWHEEL X X
62 DC220420 1 GEAR, RING, T160 X X
66 DC220422 1 SLEEVE,S PEEDY C/SHAFT REAR X X
74 DC100065 10 SCREW, FLYWHEEL TO CRANKSHAFT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-19
SECTION 2B: ENGINE TIER 3
CONNECTING RODS AND PISTONS

59

53
50

20

20

44
47

56

11

TD0003581

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-20
SECTION 2B: ENGINE TIER 3
CONNECTING RODS AND PISTONS

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC222221 6 CONNECTING ROD X X
11 DC100638 12 SCREW, CAP TO CONNECTING ROD X X
20 DC222184 6 PISTON, WITH CYLINDER LINER, STD X X ORDER ADDITIONAL DC100639
44 NSI 6 PIN, PISTON X X
47 DC100639 6 CIRCLIP, PISTON PIN X X
50 DC222163 6 KIT, PISTON RING X X
53 DC140200 6 RING, SEAL TOMBAC LINER X X
56 DC140169 12 RING, SEAL LINER, BOTTOM X X
59 DC140203 6 SEAL, RING SCRAPPER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-21
SECTION 2B: ENGINE TIER 3
CAMSHAFT

11

P007836

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-22
SECTION 2B: ENGINE TIER 3
CAMSHAFT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222183 1 CAMSHAFT, STANDARD X X
8 DC222037 12 FOLLOWER, CAMSHAFT X X
11 DC221666 12 ROD, PUSH X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-23
SECTION 2B: ENGINE TIER 3
INJECTION PUMP

14

8
11

25
20 17

TD0003583

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-24
SECTION 2B: ENGINE TIER 3
INJECTION PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221667 6 PUMP UNIT X X
8 DC140170 6 RING, SEAL X X
11 DC140171 6 RING, SEAL X X
14 DC100709 1 SCREW, UNIT PUMP X X
17 DC221668 1 PUMP, FUEL X X
20 DC221669 1 COUPLING, FUEL PUMP AT TIMING CASE X X
25 DC100352 2 SCREW, FLANGED, FUEL PUMP X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-25
SECTION 2B: ENGINE TIER 3
FUEL LINES

86

104

8
41

23 68
68 11
89

68 89
120

89
14 65
89
20 29
115 26
68 89
114 68
21
113 89
53
89 68 35
38
32
110 56

107 118
59
62
86
117 80 80 117
121
119

119
118

120

To Flame Start

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-26
SECTION 2B: ENGINE TIER 3
FUEL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC130168 6 PIPE, FUEL X X
8 DC130218 1 PIPE, FUEL RETURN X X
11 DC130216 1 PIPE, DELIVERY PUMP X X
14 DC130217 1 PIPE, SEPARATION POINT TO FILTER X X
20 DC130171 1 PIPE, FUEL FEED X X
21 DC120204 1 CONNECTOR X X
23 DC130172 1 PIPE, FUEL FROM VALVE TO DEL/PUMP X X
26 DC130173 1 PIPE, FUEL FROM CONTROL UNIT TO PUMP X X
29 DC120205 1 CONNECTOR X X
32 DC221675 1 VALVE, ON INTAKE RAD-CONTROL X X
35 DC120206 1 FITTING, ON INTAKE RAD-CONTROL X X
38 DC140172 1 RING, SEAL ON INTAKE RAD-CONTROL X X
41 DC130243 1 PIPE, FUEL RETURN X X
53 DC130175 1 PIPE, FUEL RETURN FROM FILTER TO TANK X X
56 DC221677 1 VALVE, RETURN PIPE X X
59 DC120209 2 CONNECTOR, CONNECTION FOR TANK X X
62 DC120210 2 NUT, UNION CONNECTION FOR TANK X X
65 DC221678 1 VALVE, AT FUEL RETURN LINE X X
68 DC120211 7 BOLT, BANJO, FUEL PIPE X X
80 DC120212 2 BOLT, BANJO RETURN PIPE TO FILTER X X
86 DC100142 8 BOLT, BANJO FUEL LEAK PIPE X X
89 DC140172 22 RING, SEAL FROM FEED PUMP TO FILTER X X
104 DC140173 A/R RING, SEAL FUEL LEAK LINE X X
107 DC100643 6 CLAMP, FUEL PIPE TO FEED PUMP X X
110 DC100385 1 SCREW, FUEL PIPE TO OIL SEPARATOR X X
110 DC100507 1 SCREW, FUEL PIPE FIXTURE X X
110 DC100414 2 SCREW X X
113 DC100644 A/R CLAMP, FUEL PIPE FIXTURE X X
114 DC100645 A/R STUD X X
115 100312 A/R NUT, M8 X X
117 DC140051 4 RING, SEAL X X
118 DC120254 2 BANJO UNION X X
119 DC140122 4 RING, SEAL X X
120 DC130093 A/R PIPE, PLASTIC X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-27
SECTION 2B: ENGINE TIER 3
FUEL FILTER

23

14

26

P007881A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-28
SECTION 2B: ENGINE TIER 3
FUEL FILTER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221679 1 FILTER, FUEL X X
8 DC221680 1 HEAD, FUEL FILTER X X
14 DC221512 1 KIT, FILTER ELEMENT X X
23 DC140174 1 RING, SEAL X X
26 DC100352 2 BOLT, FUEL FILTER TO OIL HOUSING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-29
SECTION 2B: ENGINE TIER 3
TURBOCHARGER

23

35 20
80
119 131

134

107

5
104

59

125
122 56
8

44

41

71
62

74
77

TD0003586

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-30
SECTION 2B: ENGINE TIER 3
TURBOCHARGER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222220 1 TURBOCHARGER, WASTE GATE X X
8 DC100316 6 STUD, TURBOCHARGER X X
14 DC130176 1 PIPE, EXHAUST COLLECTION X X
20 DC221682 1 SHIELD, HEAT - FRONT X X
23 DC221683 1 SHIELD, HEAT - REAR X X
35 DC100647 6 SCREW, HEATSHIELD X X
41 DC100648 2 SCREW, COLLECTION PIPE TO T/CASE X X
44 DC100392 4 SCREW, COLLECTION PIPE TO T/CASE X X
56 DC100316 4 STUD, TURBOCHARGER X X
59 DC100756 4 NUT, TURBOCHARGER X X
62 DC222113 1 PIPE, ELBOW LEFT X X
62 DC222123 1 PIPE, ELBOW RIGHT X X
71 DC100649 4 SCREW, ELBOW TO COLLECTION PIPE X X
74 DC100650 4 SCREW, ELBOW TO EXHAUST MANIFOLD X X
77 DC100296 4 NUT, ELBOW TO EXHAUST MANIFOLD X X
80 DC130177 1 PIPE, AIR INTAKE X X
104 DC221686 1 SLEEVE, INTAKE PIPE TO TURBOCHARGER X X
107 214194 2 CLAMP, SLEEVE X X
119 DC100629 1 SCREW, AIR INTAKE PIPE X X
122 DC130178 1 PIPE, CONNECTING TO TURBO X X
125 DC140175 2 RING, SEAL CONNECTING PIPE X X
131 DC222195 1 SHIELD, HEAT TURBOCHARGER X X
134 DC100562 8 SCREW, HEAT SHIELD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-31
SECTION 2B: ENGINE TIER 3
AIR COMPRESSOR

152 52
68

128 47
167

59

131

146 62
56

92 89
107
122

65
32
110 119
35

38

179 44
173
41
44

29
176
20

11

17

26
8
14 TD0003587

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-32
SECTION 2B: ENGINE TIER 3
AIR COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221472 1 GEAR X X
8 DC221688 1 CRANKSHAFT X X
11 DC100651 1 PIN, GROOVED X X
14 DC100724 1 PIN, CLAMPING X X
17 DC100053 1 SCREW, GEAR TO CRANKSHAFT X X
20 DC221689 1 FLANGE, BEARING X X USE WITH DC140101
20 DC222258 1 FLANGE, BEARING X X USE WITH DC140207
26 DC140101 1 RING, SEAL BEARING FLANGE X X USE WITH DC221689
26 DC140207 1 RING, SEAL BEARING FLANGE X X USE WITH DC222258
29 DC220940 1 ROD, CONNECTING X X
32 DC260091 1 KIT, LINER WITH PISTON X X
35 DC222061 1 RING, PISTON GROOVE 1 X X
35 DC222062 1 RING, PISTON GROOVE 2 X X
38 DC220496 1 RING, PISTON GROOVE 3 X X
41 DC221690 1 PIN, PISTON X X
44 DC220005 2 RING, SNAP X X
47 DC221691 1 HEAD, CYLINDER X X
52 DC100652 1 SCREW, INTERMEDIATE PLATE TO HEAD X X
56 DC260092 1 KIT, VALVE CYL/HEAD X X
59 DC221692 1 GASKET, VALVE TO CYL/HEAD X X
62 DC221693 1 DISC, VALVE SUCTION X X
65 DC221606 1 GASKET, LINER TO TIMING CASE X X
68 DC100653 4 SCREW, HEAD & LINER TO CRANKCASE X X
89 DC120104 1 PLUG, SCREW PRESSURE CONNECTION X X
92 DC140155 1 RING, SEAL PRESSURE CONNECTION X X
107 DC130179 1 PIPE, WATER X X
110 DC130180 1 PIPE, WATER RETURN X X
119 DC120182 4 BOLT, BANJO WATER PIPES X X
122 DC140149 8 RING, SEAL WATER PIPES X X
128 DC221695 1 MUFFLER, COMPRESSOR INTAKE X X
131 DC150163 1 BUSHING X X
138 DC222185 1 BRACKET, INTAKE MUFFLER X X
146 DC100621 1 SCREW, RESERVOIR TO BRACKET X X
152 DC130181 1 HOSE X X
167 200212 A/R CLAMP, HOSE X X
173 DC221696 1 CAP, TO PLUG COMPRESSOR OPENING X X
176 DC221606 1 GASKET, PLUG COMPRESSOR OPENING X X
179 DC100382 4 SCREW, COVER & LINER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-33
SECTION 2B: ENGINE TIER 3
INTAKE MANIFOLD & FLAME START

155
125 152
158
119 137

110
140

116
113
122

134

128

62

89
71
86

88

50

TD0003588

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-34
SECTION 2B: ENGINE TIER 3
INTAKE MANIFOLD & FLAME START

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221697 1 HOUSING, INTAKE MANIFOLD X X
50 DC221652 6 GASKET, INTAKE MANIFOLD TO CYL/HEAD X X
62 DC100735 4 PIN, INTAKE MANIFOLD TO CRANKCASE X X
71 DC100736 1 PIN, INTAKE MANIFOLD TO BRACKET X X
86 DC222085 1 UNIT, SENDER, C/A PRESS & TEMP X X
88 DC140199 1 RING, SEAL SENDER UNIT X X
89 100081 2 SCREW, SENSOR X X
110 DC222196 1 BRACKET, NOZZLE HOLDER X X
113 DC221700 1 VALVE, ELECTROMAGNET X X
116 DC221215 1 SEAL, VALVE TO BRACKET X X
119 DC100440 2 SCREW, VALVE TO BRACKET X X
122 DC221701 1 NOZZLE X X
125 DC120144 1 PLUG, HEATER X X
128 DC220919 1 CHAMBER X X
134 DC220922 1 SEAL, HOLDER X X
137 DC100414 3 SCREW, HOLDER X X
140 DC130223 1 PIPE, FROM INJECTION PUMP TO VALVE X X
152 DC120212 1 BOLT, BANJO AT VALVE X X
155 DC100142 3 BOLT, BANJO X X
158 DC140173 2 RING, SEAL AT INJECTION PUMP X X
158 DC140172 2 RING, SEAL AT VALVE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-35
SECTION 2B: ENGINE TIER 3
EXHAUST MANIFOLD

11
5

14

17

TD0003589

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-36
SECTION 2B: ENGINE TIER 3
EXHAUST MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221702 2 MANIFOLD, EXHAUST L&R X X
11 DC221653 6 GASKET, MANIFOLD TO CYL/HEAD X X
14 DC220489 12 SPACER, SCREW X X
17 DC100406 12 SCREW, MANIFOLD TO CYL/HEAD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-37
SECTION 2B: ENGINE TIER 3
EXHAUST BRAKE MANIFOLD

86 95
89
71

98

101
35
80
38
74
32
41
29

113 68

83
104
65

107
110
20
116

59

26

23 53
63

62

P007897A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-38
SECTION 2B: ENGINE TIER 3
EXHAUST BRAKE MANIFOLD

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
20 DC222091 1 HOUSING, THROTTLE, WITH EXH/BRAKE X X
23 DC150165 2 BUSHING X X
26 DC100415 2 SCREW, EXH/BRA TO THROTTLE VALVE X X
29 DC100385 2 SCREW, BRT TO THROTTLE HOUSING X X
32 DC220960 1 LEVER, TO THROTTLE VALVE SHAFT X X
35 DC221703 1 PIVOT, BALL LEVER X X
38 DC100417 1 SCREW, LEVER TO THROTTLE SHAFT X X
41 DC100264 1 NUT, LEVER TO THROTTLE SHAFT X X
53 DC260093 1 KIT, EXHAUST BUTTERFLY X X
59 DC222138 1 SHIELD, HEAT - TOP X X
62 DC222139 1 SHIELD, HEAT - BOTTOM X X
63 DC100562 3 SCREW, THROTTLE, HOUSING X X
65 DC100296 6 NUT, THROTTLE HOUSING TO TURBO X X
68 DC221707 1 BRACKET, THROTTLE HOUSING X X
71 DC222112 1 CYLINDER, EXH/BRAKE, TECHNOMATIC X X
74 NSI 1 TUBE, SPACER X X
80 DC100320 1 WASHER, CYLINDER TO BRACKET X X
83 DC100117 1 NUT, CYLINDER TO BRACKET X X
86 DC100657 1 SCREW, CYLINDER TO BRACKET X X
89 DC100658 1 NUT, CYLINDER X X
95 DC221709 1 SOCKET, BALL X X
98 DC221721 1 CLIP, SECURING X X
101 DC130183 1 PIPE, AIR CYLINDER X X
104 DC100601 1 CLAMP, AIR PIPE TO BRACKET X X
107 DC221711 1 BRACKET, AIR PIPE TO TIMING CASE X X
110 DC100659 1 SCREW, BRACKET TO TIMING CASE X X
113 DC100385 1 SCREW, CLAMP TO BRACKET X X
116 DC100383 1 NUT, CLAMP TO BRACKET X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-39
SECTION 2B: ENGINE TIER 3
STARTER MOTOR

77 11

59

38

56

TD0003590

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-40
SECTION 2B: ENGINE TIER 3
STARTER MOTOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222131 1 STARTER, DELCO, 12 TEETH X X
11 DC222197 1 PINION, 12 TEETH X X
38 DC222198 1 KIT, CARBON BRUSH SET X X
56 DC222199 1 SWITCH, SOLENOID X X
59 DC222200 1 SWITCH,S OLENOID, SMALL X X
77 DC100354 3 NUT, FLANGED STARTER TO T/CASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-41
SECTION 2B: ENGINE TIER 3
ALTERNATOR

287

351

92 188
203

44

339
23

348
194
350

101
349

149

11

P008716B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-42
SECTION 2B: ENGINE TIER 3
ALTERNATOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222013 1 ALTERNATOR, COMPLETE WITH PULLEY X X
11 DC100715 4 SCREW X X
23 DC150157 1 BEARING, BALL DRIVE END X X
44 DC150168 1 BEARING, SLIP RING END X X
92 DC222017 1 RECTIFIER X X
101 DC100716 5 SCREW, SET, RECTIFIER X X
149 DC222018 1 CONDENSOR X X
188 DC222019 1 REGULATOR AND CUT-OUT X X
194 DC260095 1 KIT, CARBON BRUSH SET X X
203 DC100346 2 SCREW, REGULATOR X X
287 DC260073 1 KIT, TERMINAL X X
339 DC220508 1 FAN X X
348 DC222020 1 PULLEY X X
349 DC100737 1 WASHER X X
350 DC100738 1 NUT X X
351 DC221720 1 SHIELD, ALTERNATOR X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-43
SECTION 2B: ENGINE TIER 3
ALTERNATOR SUPPORT

23

44

10

25

TD0003591

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-44
SECTION 2B: ENGINE TIER 3
ALTERNATOR SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
9 DC222186 1 SUPPORT, ALTERNATOR X X
10 DC150169 1 BUSHING, ALTERNATOR TO SUPPORT X X
23 DC100114 3 SCREW, SUPPORT TO CRANKCASE X X
25 DC100757 1 SCREW, ALTERNATOR X X
44 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-45
SECTION 2B: ENGINE TIER 3
ELECTRICAL EQUIPMENT

218
36
7 16 30

10

89 68
83 62 230
71 272
80 86 59
77 227

263
74
57

273

161
167

176
300
161
95

167
158

113
170 116 92
173 119
122
125
128

89
143

239

131 134
137
146 143
TD0003592

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


2B-46
SECTION 2B: ENGINE TIER 3
ELECTRICAL EQUIPMENT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
REFER TO PAGE 1-16 FOR
5 DC222194 1 UNIT, CONTROL (PLD) B40D TIER 3 X
DETAILS WHEN ORDERING
5 DC222202 1 UNIT, CONTROL (PLD) B35D TIER 3 X
7 DC221770 1 COOLER, FUEL X X
10 DC221771 6 RING, RUBBER X X
16 DC100366 3 SCREW, CONTROL UNIT TO CRANKCASE X X
30 DC150196 2 BUSHING, RPM SENSOR IN TIMING CASE X X
36 DC140178 2 RING, SEAL RPM SENSOR IN TIMING CASE X X
57 DC221726 1 ELECTRONICS, KSA FLAME START SYSTEM X X
59 DC221727 1 HOUSING, SOCKET FLAME START SYSTEM X X
62 DC120221 2 SOCKET, CONTACT FLAME START SYSTEM X X
68 DC221728 2 GASKET, FLAME START SYSTEM X X
71 DC221729 1 BOOT, FLAME START SYSTEM X X
74 DC120249 1 KIT, PLUG FLAME START SYSTEM X X
77 DC120218 1 HOUSING, PLUG FLAME START SYSTEM X X
80 DC100664 1 NUT, FLAME START SYSTEM X X
83 DC221730 2 GASKET, FLAME START SYSTEM X X
86 DC120219 2 SOCKET, PLUG FLAME START SYSTEM X X
89 DC221731 1 BOOT, FLAME START SYSTEM X X
92 DC120220 1 SOCKET, PLUG FLAME START SYSTEM X X
95 DC100603 1 NUT, HEATER PLUG X X
98 DC222127 1 HARNESS, ELECTRICAL ENGINE X X
113 DC120222 1 CONNECTION, PLUG CONTROL UNIT X X
116 DC120243 A/R SPRING, CONTACT C/UNIT CONNECTION X X
119 DC222098 A/R GASKET, C/UNIT PLUG CONNECTION X X
122 DC120244 1 CAP, C/UNIT PLUG CONNECTION X X
125 DC120245 A/R PLUG, C/UNIT, PLUG CONNECTION X X
128 DC221772 1 SPRING, C/UNIT PLUG CONNECTION X X
131 DC120246 A/R SHOE, CABLE X X
134 DC221733 2 SWITCH, PRESSURE START-STOP X X
137 DC100700 1 NUT X X
143 DC120247 2 PLUG, 2 PIN, SENDER UNIT X X
146 DC120247 1 PLUG, 2 PIN, OIL LEVEL SENDER UNIT X X
158 DC120247 1 PLUG, 2 PIN, WATER TEMP SENDER UNIT X X
161 DC120247 1 PLUG, 2 PIN, OIL TEMP SENDER UNIT X X
167 DC120252 1 PLUG, 4 PIN, AIR TEMP SENDER UNIT X X
170 DC260123 1 KIT, COUPLING PLUG CONNECTION X X
173 DC222099 1 BOOT, FAN COUPLING PLUG CONNECT X X
176 DC120248 1 COUPLING, OIL PRESSURE SENDER UNIT X X
218 DC221734 2 SENDER, SPEED CRANK/CAMSHAFT X X
227 DC221727 1 HOUSING, SOCKET CABLE X X
230 DC221735 4 GASKET, ELECTRIC CABLE X X
239 DC100385 1 SCREW, START-STOP SWITCH X X
263 DC221736 1 BRACKET, ELECTRICAL CABLE X X
272 DC100359 3 NUT, CABLE TO SUPPORT X X
273 DC120248 1 PLUG, 3 PIN, COMPLETE X X
300 DC222101 1 CABLE, C/UNIT TO SHIFT CABLE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

2B-47
SECTION 2B: ENGINE TIER 3
OIL PUMP

86

101

74 23

64

64

56 92

29 32

TD0003594

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-48
SECTION 2B: ENGINE TIER 3
OIL PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222187 1 PUMP, OIL WITH DRIVE GEAR X X
23 DC100373 1 SCREW, OIL PUMP TO CRANKCASE X X
29 DC220754 1 VALVE, PRESSURE RELIEF X X
32 DC100180 2 SCREW, OIL PUMP & RELIEF VALVE X X
56 DC130237 1 PIPE, OIL SUCTION X X
64 DC222103 1 BRACKET, SUCTION PIPE, OIL PUMP, RH X X
64 DC222104 1 BRACKET, SUCTION PIPE, OIL PUMP,LH X X
74 DC220413 1 GASKET, SUCTION PIPE TO PUMP X X
86 DC100373 2 SCREW, SUCTION PIPE TO PUMP X X
92 DC100385 2 SCREW, SUCTION PIPE TO BRACKET X X
101 DC100602 1 SCREW, SUCTION PIPE TO CRANKCASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-49
SECTION 2B: ENGINE TIER 3
OIL FILTER & OIL COOLER

107

98

83
101
104

23
59 26
62

86

41 56

74

71

107
56
41

5
59 62

35
32

68

65

TD0003595A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-50
SECTION 2B: ENGINE TIER 3
OIL FILTER & OIL COOLER

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222192 1 HOUSING, OIL FILTER/COOLER X X
23 DC221740 1 COVER/PIPE SOCKET X X
26 DC221741 1 GASKET X X
32 DC221742 1 UNIT, SENDER OIL PRESSURE X X
35 DC140172 1 RING, SEAL X X
41 DC221743 1 UNIT, SENDER OIL/WATER TEMPERATURE X X
56 DC140149 2 RING, SEAL X X
59 DC120114 1 PLUG, SCREW, M14 X X
59 DC120115 2 PLUG, SCREW, M16 X X
62 DC140149 1 RING, SEAL, M14 X X
62 DC140172 2 RING, SEAL, M16 X X
65 DC120216 1 PLUG, SCREW X X
68 DC140153 1 RING, SEAL X X
71 DC120217 1 PLUG, SCREW X X
74 DC140176 1 RING, SEAL X X
83 DC221724 1 COVER X X
86 DC221513 1 KIT, OIL FILTER ELEMENT X X
98 DC222193 1 COOLER, OIL X X
101 DC221723 2 GASKET X X
104 DC100413 4 SCREW X X
107 DC221607 1 GASKET, OIL COOLER TO CRANKCASE X X
110 DC100661 4 SCREW, OIL COOLER TO CRANKCASE X X
110 DC100390 7 SCREW, OIL COOLER TO CRANKCASE X X
110 DC100538 1 SCREW, OIL COOLER TO CRANKCASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-51
SECTION 2B: ENGINE TIER 3
OIL LINES

47
59
11
53

80

26
8

23
83

62 14

74

68
86

89

TD0003597

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-52
SECTION 2B: ENGINE TIER 3
OIL LINES

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC130185 1 PIPE,OIL X X
11 DC221744 1 BRACKET, OIL PIPE AT T/CASE COVER X X
14 DC221745 1 BRACKET, TO SUPPORT TURBOCHARGER X X
23 DC100665 2 CLAMP, OIL PIPE TO BRACKET X X
26 DC100385 2 SCREW, OIL PIPE TO BRACKET X X
47 DC100414 1 SCREW, OIL PIPE TO T/CASE COVER X X
53 DC140149 2 RING, SEAL OIL DEL/PIPE X X
59 DC120135 1 BOLT, BANJO OIL DEL/PIPE X X
62 DC120135 1 BOLT, BANJO OIL PIPE TO CRANKCASE X X
68 DC140149 2 RING, SEAL OIL PIPE TO CRANKCASE X X
74 DC130186 1 PIPE, OIL RETURN X X
80 DC221746 1 GASKET, PIPE ELBOW TO TURBO X X
83 DC100507 2 SCREW, ELBOW TO TURBOCHARGER X X
86 DC140155 1 RING, SEAL OIL RETURN TO T/CASE X X
89 DC120223 1 FITTING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-53
SECTION 2B: ENGINE TIER 3
WATER PUMP

59

14

29
47 29 26

38
65

5
32
53

60

20

44 41

TD0004974

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-54
SECTION 2B: ENGINE TIER 3
WATER PUMP

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221747 1 PUMP, WATER WITH GASKETS X X
14 DC260096 1 KIT, GASKET WATER PUMP X X
20 DC221748 1 HUB X X
26 DC221608 1 GASKET, WATER PUMP TO C/CASE X X
29 DC140110 2 RING, SEAL THERMOSTAT X X
32 DC100671 9 SCREW, WATER PUMP TO CRANKCASE X X
38 DC221577 2 ELEMENT, THERMOSTAT X X
41 DC221749 1 PULLEY, WATER PUMP X X
44 DC100621 4 SCREW, PULLEY TO WATER PUMP X X
47 DC222188 1 OUTLET, WATER PUMP X X
53 DC221751 1 CONNECTOR, RETURN X X
59 DC100671 2 SCREW, OUTLET TO WATER PUMP X X
59 DC100666 1 SCREW, OUTLET TO WATER PUMP X X
60 DC100597 2 SCREW, CONNECT AND IN/PIPE X X
65 DC221752 1 GASKET, CONNECTOR AND IN/PIPE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-55
SECTION 2B: ENGINE TIER 3
FAN

47
56

17

TD0003600

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-56
SECTION 2B: ENGINE TIER 3
FAN

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222189 1 FAN, 8-BLADE X X
17 DC222190 1 DRIVE, FAN BEHR X X
47 DC100385 6 SCREW, FAN TO FAN COUPLING X X
56 DC100352 3 SCREW, FAN TO INTERMEDIATE PIECE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-57
SECTION 2B: ENGINE TIER 3
BELT TENSIONER & BELT

42
36

33 30

7
6

42

EMERGENCY BELT
CONFIGURATION

TD0003601

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-58
SECTION 2B: ENGINE TIER 3
BELT TENSIONER & BELT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221515 1 TENSIONER, BELT SUB ASSY X X
6 DC221986 1 ROLLER, TENSIONER WITH BEARING X X
7 DC150201 1 BEARING, TENSIONER ROLLER X X
30 DC120224 1 PIN, PIVOT X X
33 DC221754 1 COVER, BELT TENSIONER X X
36 DC100382 1 SCREW, BELT TENSIONER TO SUPPORT X X
42 DC222191 1 BELT, RIBBED, USED WITH AIRCON X X
42 DC222203 1 BELT, RIBBED, USED WITHOUT AIRCON X X FOR EMERGENCY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-59
SECTION 2B: ENGINE TIER 3
ENGINE SUPPORT

26

23

24

17

TD0003602

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-60
SECTION 2B: ENGINE TIER 3
ENGINE SUPPORT

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222105 2 BRACKET, ENGINE MOUNTING, FRONT X X
17 DC100732 8 SCREW, FLANGED X X
23 DC221756 1 EYE, LIFTING-LEFT X X
24 DC221757 1 EYE, LIFTING-RIGHT X X
26 DC100763 2 SCREW, LIFTING EYE TO CRANKCASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-61
SECTION 2B: ENGINE TIER 3
P.T.O

17
5 11

89

104

110

83
71
95
59
47

35 77
65

53
41 89
38
26

TD0003603

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-62
SECTION 2B: ENGINE TIER 3
P.T.O.

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221204 1 HOUSING, P.T.O. X X
11 DC150121 1 BEARING, CYLINDER ROLLER P.T.O. X X
17 DC221205 1 TUBE, SPACER P.T.O. X X
26 DC220533 1 SHAFT, P.T.O. X X
35 DC150118 1 BEARING, BALL P.T.O X X
38 DC150120 1 BEARING, ROLLER, CYLINDRICAL X X
41 DC221206 1 RING, BEARING P.T.O X X
47 DC100434 A/R SHIM X X
47 DC100435 A/R SHIM X X
47 DC100436 A/R SHIM X X
47 DC100437 A/R SHIM X X
47 DC100438 A/R SHIM X X
53 DC221208 1 FLANGE, P.T.O. X X
59 DC140091 1 RING, SEAL BEARING HOUSING TO T/CASE X X
65 DC140090 1 RING, SEAL FLANGE TO P.T.O. X X
71 DC140041 1 RING, SEAL FLANGE TO P.T.O. SHAFT X X
77 DC220531 1 FLANGE, OUTPUT TO P.T.O. SHAFT X X
83 DC100019 1 NUT, OUTPUT FLANGE TO P.T.O. SHAFT X X
89 DC140045 2 RING, SEAL HOUSING TO T/CASE X X
95 DC100112 5 SCREW, HOUSING TO T/CASE X X
104 DC221207 1 GEAR, DRIVE P.T.O. X X
110 DC100433 1 NUT, GEAR TO P.T.O. SHAFT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-63
SECTION 2B: ENGINE TIER 3
AIR CONDITIONER COMPRESSOR

23

20

26
17

29

11

5
14

TD0003604

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-64
SECTION 2B: ENGINE TIER 3
AIR CONDITIONER COMPRESSOR

REFER TO PAGE 1-17 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I BB Pin Series
Q
T 4 3
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M DD To:
5 DC221758 1 COMPRESSOR, LESS COUPLING X X
8 DC221759 1 KIT, PULLEY, AIRCON PUMP X X
11 DC260098 1 KIT, GASKET DELIVERY & SUCTION PIPE X X
14 DC100667 4 SCREW, COMPRESSOR TO SUPPORT X X
17 DC221780 1 SUPPORT X X
20 DC100114 4 SCREW, SUPPORT TO CRANKCASE X X
23 DC221781 1 STRUT, SUPPORT TO CRANKCASE X X
26 DC100597 4 SCREW, STRUT TO SUPPORT X X
29 DC100758 4 WASHER, BRACING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-65
SECTION 2B: ENGINE TIER 3
ENGINE COOLING SYSTEM - DETAIL A

66
54 63
45
52 69
58 57
69 41
44 54 69
59 58
38
16 69 23
64
69
65
25
66 65
54 10
56
56
52 66 22
57
44
40 56
59 54 65
24
68
72
66
54

66
54
42
54
11
59

37

18 15 64
69

44
69
58
69
65
19

TD0003247-C
E09840405-L SH1-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-66
SECTION 2B: ENGINE TIER 3
ENGINE COOLING SYSTEM - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
10 214194 4 CLAMP, HOSE, C-TORQUE X X
11 208884 1 GUARD, TOP, FAN X X
15 207200 1 GUARD, FAN, RHS X X
16 207199 1 GUARD, FAN, LHS X X
18 207005 1 SHROUD, FAN X X
19 207004 4 CLIP, SPRING, SHROUD-RAD X X
22 206523 2 MOUNTING, RUBBER, CAC-CHASSIS X X
23 206355 1 RADIATOR, BEHR X X
24 206352 2 HOSE, INTERCOOLER, RED SIL X X
25 206188 1 COOLER, AIR, CHARGE BEHR X X
37 183405 1 MOUNTING, GUARD, FAN, RHS X X
38 183404 1 MOUNTING, GUARD, FAN, LHS X X
40 176135 1 BRACKET, RAD/CAC, LHS BOT X X
41 174576 1 BRACKET, RAD/CAC, LHS TOP X X
42 174575 1 BRACKET, RAD/CAC, RHS BOT X X
44 173733 4 PLATE, SPACER, CAC X X
45 173595 1 GUARD, BREATHER, BEHR RAD X X
52 101993 6 SCREW, HEXHEAD X X
54 100548 7 WASHER, HARDENED X X
56 100370 9 WASHER, HARDENED X X
57 100358 5 WASHER, FLAT, S/STEEL X X
58 100314 6 NUT, NYLOC X X
59 100312 5 NUT, NYLOC X X
63 100094 2 BOLT, HEXHD X X
64 100090 4 SCREW, HEXHD X X
65 100085 14 SCREW, HEXHD X X
66 100083 5 SCREW, HEXHD X X
68 100080 6 SCREW, HEXHD X X
69 100064 18 WASHER, FLAT X X
72 100061 13 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-67
SECTION 2B: ENGINE TIER 3
ENGINE COOLING SYSTEM - DETAIL B

53
70
49
20 17
36
47
9

31
72
67 60
71 72
55
51
35
34 49 50
34 35
51
5 35
39
28 50
27 35
26
46
28 13
52
72 26
33
71
59 61 12 35
71
35 48
71 35
62
2
30
8 60
14 72 43
60
32
34 3 29 72 72
68
72
4
68
8 71
55
34
30 7
21 8

6 8 8
TD0003246-D
E09840405-L SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-68
SECTION 2B: ENGINE TIER 3
ENGINE COOLING SYSTEM - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218796 1 CAP, STEEL, RADIATOR X X
2 218977 1 HOSE, T-ASSY, ENG HEATER X X
3 218646 1 HOSE, RADIATOR, MIDDLE X X
4 218645 1 HOSE, MAKE-UP LINE, ENGINE X X
5 218644 1 HOSE, MAKE-UP LINE, EXP, TNK X X
6 218643 1 HOSE, RADIATOR, BOTTOM X X
7 218642 1 HOSE, RADIATOR, TOP X X
8 218035 6 CLAMP, T-BOLT, S, LOAD X X
9 210813 1 SIGHT GLASS, HEADER TANK X X
12 207223 1 PIPE, BREATH, RAD-EXP TANK X X
13 207222 1 PIPE, BREATH, ENG-EXP TANK X X
14 207221 1 PIPE, MAKE-UP LINE X X
17 207098 1 FILLER, NECK SURGE TANK X X
20 206945 2 MOUNTING, RUBBER, SQUIGLY X X
21 206543 1 PIPE, RADIATOR, BOTTOM X X
26 203927 4 GROMMET X X
27 203926 1 GROMMET X X
28 203923 2 GROMMET X X
29 203764 1 P-CLIP X X
30 203588 2 CLAMP, HOSE X X
31 201439 2 P-CLIPS X X
32 201438 1 P-CLIPS X X
33 201420 1 P-CLIPS X X
34 200092 4 CLAMP, HOSE X X
35 200062 7 CLAMP, HOSE X X
36 187503 1 TANK, HEADER X X
39 176341 1 BRACKET, REAR, BREATHER PIPE X X
43 173984 1 BRACKET, HOSE, ENGINE HEATHER X X
46 173592 1 BRACKET, BREATHER PIPE SUPP X X
47 140537 1 GASKET, SURGE TANK AS X X
48 130002 1 HOSE, PUSHLOCK X X
49 130002 1 HOSE, PUSHLOCK X X
50 130001 2 HOSE, PUSHLOCK X X
51 120162 2 ADAPTOR X X
52 101993 6 SCREW, HEXHEAD X X
53 100953 6 CAPSCREW,S OCHD X X
55 100494 6 SCREW, HEXHEAD X X
59 100312 5 NUT, NYLOC X X
60 100310 4 NUT, NYLOC X X
61 100238 1 SCREW, HEXHD X X
62 100198 2 SCREW, HEXHD X X
67 100081 2 SCREW, HEXHD X X
68 100080 6 SCREW, HEXHD X X
70 100063 6 WASHER, HARDENED X X
71 100062 11 WASHER, FLAT X X
72 100061 13 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-69
SECTION 2B: ENGINE TIER 3
ENGINE COOLING SYSTEM, RADIATOR

TD0000232

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-70
SECTION 2B: ENGINE TIER 3
ENGINE COOLING SYSTEM, RADIATOR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206355 1 RADIATOR, BEHR X X
2 121263 1 PLUG, DRAIN X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-71
SECTION 2B: ENGINE TIER 3
ENGINE FUEL SYSTEM KIT

23
26 12

12
3
1
29

30 7
5 20 25
31 9 23
32 10
16 9
24 21 18
27 22
22
18
11 21
19

8
26

15 5 17

13 2

14

28
16
14

TD0004163-0
E09840404-I

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-72
SECTION 2B: ENGINE TIER 3
ENGINE FUEL SYSTEM KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP, HANDLIFT & PREFILTER LATES X X SEE PAGE 2B-73 FOR BREAKDOWN
2 241181 1 HOSE X X
3 241180 1 HOSE X X
4 241179 1 HOSE X X
5 218346 2 K-CLAMP, SMOOTH, DOUBLE X X
6 207693 1 FILTER, UNIT, FUEL-WATER X X SEE PAGE 2B-75 FOR BREAKDOWN
7 207160 1 SHIELD, ANTI-SPLASH, FUEL SYSTEM X X
8 203588 1 CLAMP, HOSE X X
9 201439 2 P-CLIPS X X
10 200653 1 CABLE TIE X X
11 173965 1 BRACKET, DIESEL HOSE GUIDE X X
12 121451 2 ADAPTOR X X
13 120670 1 CONNECTOR X X
14 120667 2 ELBOW X X
15 120031 1 CONNECTOR X X
16 100657 6 NUT, STOVER X X
17 100312 2 NUT, NYLOC X X
18 100310 2 NUT, NYLOC X X
19 100089 2 SCREW X X
20 100080 1 SCREW, HEXHD X X
21 100064 4 WASHER, FLAT X X
22 100061 2 WASHER, FLAT X X
23 100198 6 SCREW, HEXHD X X
24 100365 1 SCREW, HEXHD X X
25 100543 4 WASHER, FENDER, S/STEEL X X
26 100548 4 WASHER, HARDENED X X
27 100536 1 WASHER, HARDENED X X
28 100370 4 WASHER, HARDENED X X
29 130044 1 FIRESLEEVE X X CUT TO 500MM LENGTH
30 130044 1 FIRESLEEVE X X CUT TO 490MM LENGTH
31 130044 1 FIRESLEEVE X X CUT TO 250MM LENGTH
32 130044 1 FIRESLEEVE X X CUT TO 225MM LENGTH

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-73
SECTION 2B: ENGINE TIER 3
HANDLIFT PUMP & PRE-FILTER

TD0004783

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-74
SECTION 2B: ENGINE TIER 3
HANDLIFT PUMP & PRE-FILTER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X X SEE PAGE 2B-71 FOR FITMENT
2 DC260058 1 KIT, PRE-FILTER ELEMENT X X
3 DC140123 1 RING, SEAL X X
4 DC221232 1 BOWL, FILTER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-75
SECTION 2B: ENGINE TIER 3
FUEL-WATER FILTER UNIT

1 7

P009709 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-76
SECTION 2B: ENGINE TIER 3
FUEL-WATER FILTER UNIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER, UNIT, FUEL-WATER X X SEE PAGE 2B-71 FOR FITMENT
2 207694 1 ELEMENT, FILTER X X
3 224670 1 BOWL, SEE-THRU X X
4 224667 1 VALVE, DRAIN SELF VENTING X X
5 218508 2 CLAMP, FUEL FILTER X X
6 226385 1 KIT, LID & GASKET X X
7 226386 1 KIT, T-HANDLE & O-RING X X
8 221597 1 KIT, SEAL, SERVICE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-77
SECTION 2B: ENGINE TIER 3
FILTER 2000 (OPTIONAL)

17
7
21

11

17

10
4

23

13

18
20
16 1
23
5

19
14
9 21
6
15
12
8
2

TD0005775-A
266250-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-78
SECTION 2B: ENGINE TIER 3
FILTER 2000 (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC140172 5 RING, SEAL X X
2 241457 1 HOSE X X
3 241456 1 HOSE X X
4 218667 1 FILTER X X
5 218508 2 CLAMP, FUEL FILTER X X
6 217847 1 CAP, BANJO X X
7 217050 1 SHIELD, FILTER X X
8 187072 1 BRACKET, HOSE, SHEILD, FILTER X X
9 187027 1 SHIELD, HOSES, FILTER X X
10 187026 1 BRACKET, ENGINE, DIP, STICK X X
11 186841 1 BRACKET, BRACE, FILTER X X
12 130044 1 FIRE SLEEVE X X
13 121268 1 DOUBLE BANJO BOLT X X
14 120924 2 CONNECTOR X X
15 120814 2 ELBOW X X
16 100731 2 SCREW X X
17 100657 6 NUT X X
18 100569 2 SCREW, HEXHD X X
19 100364 2 SCREW, HEXHD X X
20 100238 1 SCREW, HEXHD X X
21 100089 6 SCREW X X
22 100064 14 WASHER, FLAT X X
23 100062 5 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-79
SECTION 2B: ENGINE TIER 3
DEPTH FUEL FILTER

7
4
5

8 19

11
12

10

13 2
15
4

16

14
13

12

19
17

18

P010784A

P010784A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-80
SECTION 2B: ENGINE TIER 3
DEPTH FUEL FILTER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218667 1 DEPTH FUEL FILTER X X SEE PAGE 2B-77 FOR FITMENT
2 NSI 1 HOUSING X X
3 221713 1 BOLT, LID X X
4 221714 2 WASHER X X
5 221651 1 O-RING X X
6 221715 1 LID X X
7 221726 1 BLEEDER ASSEMBLY X X
8 221716 2 NUT, LID X X
9 221704 1 SEAL,LID X X
10 224926 1 SPACER X X
11 221718 2 WASHER, FLAT X X
12 221705 2 SEAL, POST X X
13 221719 2 FILTER END X X
14 223994 1 ELEMENT X X
15 221742 1 TUBE, RETURN X X
16 223992 1 CLIP, RETAINING X X
17 223903 1 PLATE, DEFLECTOR X X
18 221717 1 SPRING, COMPRESSION X X
19 218508 2 CLAMP, FUEL FILTER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-81
SECTION 2B: ENGINE TIER 3
EXHAUST KIT

9
5

30
29
15

30 21
14
46
35
29
43 35
35 30

4
39
51

29
15

23
37
39
34 43 35 51

30
28 23
34
34 8
31 15
10

35 30

TD0003598-F
E14840403-H SH1-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-82
SECTION 2B: ENGINE TIER 3
EXHAUST KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218505 1 CLAMP,T-BOLT V BAND X X
4 217751 2 MOUNTING, BAND, SILENCER X X
5 217750 1 EXH, MANIFOLD, MACH X X
8 216824 1 PIPE, EXH, MULTI-TUBE, INTERM X X
9 216351 1 EXHAUST, STACK, POLISHED SS X X
10 216043 1 SILENCER X X
14 208718 1 PIPE, FLEX, EXHAUST, S/STEEL X X
15 208717 3 CLAMP, SEAL, RIKER, 5 INCH X X
21 176138 1 BRACKET, STACK, SILENCER X X
23 176074 2 BRKT, EXH PIPE/HEAT SHIELD X X
28 100702 4 BOLT, HEXHD X X
29 100670 4 U BOLT, CLAMP X X
30 100657 10 NUT, STOVER X X
31 100655 4 NUT, STOVER X X
34 100424 31 WASHER, HARDENED X X
35 100370 6 WASHER, HARDENED X X
37 100212 2 BOLT X X
39 100210 12 BOLT X X
43 100091 2 SCREW, HEXHD X X
46 100086 2 SCREW, HEXHD X X
51 100059 4 WASHER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-83
SECTION 2B: ENGINE TIER 3
EXHAUST SHIELD KIT - DETAIL A

MOUNTS TO CAB
FIREWALL

11

25
27
BOLTS TO THE BOTTOM
MTG ON HEADER TANK

41
22 26
48 24
27
50
32
26 32
26

26 40
41 37
42 50 28
16
41 34
7 13 34

BOLTS THROUGH HOLE 45 37


ON FUEL SPLASH SHIELD 34
45
34 45
34
28 34
34
6

MOUNTS TO BOSSES 34
ON CHASSIS 45

12

34
34 36
31
23

TD0003673-F
E14840403-H SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-84
SECTION 2B: ENGINE TIER 3
EXHAUST SHIELD KIT - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 217598 1 SHIELD, SILENCER INLET X X
7 216871 1 H/SHIELD, REAR, TURBO X X
11 216870 1 HEATSHIELD, TURBO X X
12 214201 1 SHIELD, HEAT, PIPE BTM X X
13 214200 1 SHIELD, HEAT, PIPE TOP X X
16 214199 1 H/SHIELD, EXH ELBOW PIPE X X
22 184497 1 BRACKET, MTG, H/SHIELD, CORNER X X
23 176074 2 BRACKET, EXH PIPE/HEAT SHIELD X X
24 162278 1 SPACER, TUBE X X
25 101356 1 BOLT, HEXHD X X
26 101309 4 WASHER, FENDER X X
27 101307 2 WASHER, FLAT X X
28 100702 4 BOLT, HEXHD X X
31 100655 4 NUT, STOVER X X
32 100652 3 NUT, STOVER X X
34 100424 31 WASHER, HARDENED X X
36 100316 1 NUT, NYLOC X X
37 100212 2 BOLT X X
40 100209 3 SCREW, HEXHD X X
41 100198 3 SCREW, HEXHD X X
42 100148 3 WASHER, FLAT X X
45 100111 8 SCREW, HEXHD X X
48 100089 1 SCREW, HEXHD X X
50 100062 2 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-85
SECTION 2B: ENGINE TIER 3
EXHAUST SHIELD KIT - DETAIL B

18

17

38
33

34
45

34
38
20
34
45
3

39
34

19
2

34
39

34
39

TD0004757-C
E14840403-H SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-86
SECTION 2B: ENGINE TIER 3
EXHAUST SHIELD KIT - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 218285 1 SHIELD, DECAL PANEL X X
3 218277 1 SHIELD, HEAT, SILENCER, LHS X X
17 207791 1 SHIELD, HEAT, SILENCER, STACK X X
18 207489 1 CAP, SHIELD, SILENCER X X
19 218456 1 SHIELD, HEAT SILENCER, INNER X X
20 207161 1 SHIELD, HEAT, SILENCER, OUTER, RHS X X
33 100536 2 WASHER, HARDENED X X
34 100424 31 WASHER, HARDENED X X
38 100211 5 SCREW, HEXHD X X
39 100210 12 BOLT X X
45 100111 8 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-87
SECTION 2B: ENGINE TIER 3
BIN HEATING KIT (OPTIONAL)

A
**NOTE:
DECAL 214427 x 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

20
28

42

1
37
12 6 12 3 26
13
30 26
31 14 27
9
25
31 27
40
2
41 36
31
41 12
31
4

14
37
7 26
13
43 26
29
4
27
9
27
2
24
36
31 35
31 12 41
31
40 16
41 11
21 15
10
23 35 38
41 41
31 22
34

36 12 5
2 8
27 26
9 13
27 26
19 37
31 39
18
34 17
33 18
32 TD0005402-A
264800-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-88
SECTION 2B: ENGINE TIER 3
BIN HEATING KIT (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264800 1 KIT, BIN HEATING X X
1 214262 1 STACK, BIN HEATING, RIBLESS X X
2 208099 3 FLANGE STAINLESS, BIN HEATING X X
3 208097 1 ASSY,TOP SECT, B/HEATING X X
4 208096 1 ASSY, MID SECT, B/HEATING X X
5 208095 1 MOUNTING, BRACKET,BIN HEATING X X
6 207826 1 FLEX,TOP, BIN HEATING X X
7 207386 1 HEAT, SHIELD, BIN HEATING X X
8 207296 5 SPRING, SUSP PLATE, BIN HEATING X X
9 207229 3 ASSY, FLEX, SWIVEL X X
10 207215 1 EXHAUST, FLEX, BIN HEATING X X
11 207214 2 LINING, FLEX SUP, BIN HEATING X X
12 204035 5 CLAMP, SEALCLAMP X X
13 201666 9 SPRING, BIN HEAT-BALL JOINT X X
14 201212 3 CLAMP, EXHAUST X X
15 183413 1 SUPPORT, FLEX, BOTTOM, B/HEATING X X
16 183410 1 SUPPORT, FLEX, TOP, BIN HEATING X X
17 178715 4 SHIM, BIN HEAT, REAR CHASSIS X X
18 178259 8 WASHER, BIN HEATING X X
19 176785 1 MOUNTING, PLATE, BIN HEATING X X
20 176352 1 GUARD, TOP ELBOW, BIN HEATING X X
21 176346 4 SHIM, ARTIC SUP, BIN HEATING X X
22 176180 2 CLAMP, FLEX, LH, BIN HEATING X X
23 176179 2 CLAMP, FLEX ,RH, BIN HEATING X X
24 176143 1 SUPPORT, ARTIC, BIN HEATING X X
25 176142 1 SUPPORT,TOP, BIN HEATING X X
26 162456 18 WASHER, SPRING RET, BIN HEAT X X
27 140622 6 SEAL RING X X
28 100731 3 SCREW X X
29 100730 4 BOLT, HEXHD X X
30 100670 1 U BOLT, CLAMP X X
31 100657 18 NUT, STOVER X X
32 100655 4 NUT, STOVER X X
33 100654 5 NUT, STOVER X X
34 100536 10 WASHER, HARDENED X X
35 100364 2 SCREW, HEXHD X X
36 100284 3 NUT, HEXAGON X X
37 100203 9 BOLT, HEXHD X X
38 100173 5 BOLT, HEXHD X X
39 100115 4 BOLT X X
40 100089 6 SCREW, HEXHD X X
41 100064 12 WASHER, FLAT X X
42 100062 3 WASHER, FLAT X X
43 100061 4 WASHER, FLAT X X

**NOTE:
DECAL 214427 x 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-89
SECTION 2B: ENGINE TIER 3
AIR INTAKE KIT

1
3

9
11

5
13
14
11
6

4 14
7 2
12

8 10

TD0003631-A
E09840402-E

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-90
SECTION 2B: ENGINE TIER 3
AIR INTAKE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290145 1 PRE-CLEANER X X SEE PAGE 2B-91 FOR BREAKDOWN
2 290144 1 CLEANER, AIR, RADIAL SEAL X X SEE PAGE 2B-91 FOR BREAKDOWN
3 216242 2 MOUNTING BAND, 2 PIECE, AIRCLEANER X X
4 184653 1 PIPE, AIR INTAKE X X
5 206561 1 CONNECTOR, CONCERTINA, AIR INLET X X
6 203537 1 CLAMP, T-BOLT X X
7 203535 1 CLAMP, T-BOLT X X
8 201664 1 RUBBER ELBOW X X
9 200466 1 INFORMER X X
10 200465 1 VACUATOR, SLEEVE X X
11 200085 2 CLAMP, HOSE X X
12 100316 3 NUT, NYLOC X X
13 100210 3 BOLT X X
14 100148 6 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-91
SECTION 2B: ENGINE TIER 3
AIR CLEANER & PRE-CLEANER ASSEMBLY

TD0004763A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-92
SECTION 2B: ENGINE TIER 3
AIR CLEANER & PRE-CLEANER ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290144 1 AIR CLEANER ASSY X X SEE PAGE 2B-89 FOR FITMENT
2 221379 1 ELEMENT, PRIMARY X X
3 221378 1 ELEMENT, SECONDARY X X
4 221377 1 ACCESS COVER X X
5 220993 1 O-RING X X
6 206659 1 VACUATOR VALVE X X
7 290145 1 PRE-CLEANER ASSY X X SEE PAGE 2B-89 FOR FITMENT
8 202860 1 BOWL, PRE CLEANER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


2B-93
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
2B-94
SECTION 3: DRIVETRAIN

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-1
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL A

45
30
14 43 49
33 23 11
47 47
49 36
42
8
26 14
26 34

18

19
37
15
27

24

21
38
38
9
43 16 21
11 43 25
47 47
36 44 41
31
12 40
43 48
46
32 22
13
48
46
10

17

TD0004164-E
E14840416-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-2
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
8 223816 1 FILTER, FUEL X X
9 207646 4 MOUNTING, RUBBER, T/MISSION, SPLIT X X
10 203923 1 GROMMET X X
11 203764 2 P-CLIP X X
12 201420 1 P-CLIPS X X
13 201419 1 P-CLIP X X
14 200062 2 CLAMP, HOSE X X
15 191422 1 T/MISS, 4500R ORS, MOD X X
16 187024 1 BRACKET, PNEUMATIC HOSE X X
17 186948 1 BRT,TRANS CONNECTOR PROTECTOR X X
18 178589 2 SHIM, REAR MOUNTING X X
19 178583 1 MOUNTING, RHS, ENG-T/MISSION X X
21 178365 12 PLATE, SPACER, T/MISSION MOUNTING X X
22 176544 1 PLATE, TWO HOLE WASHER X X
23 176353 1 MOUNTING, HOSE, TEFLON COMP X X
24 172234 4 SPACER, SHIM GEARBOX X X
25 172232 4 SPACER, SHIM GEARBOX X X
26 162404 2 WASHER X X
27 162121 2 MOUNTING, TRANSMISSION, SHIM X X
30 130001 1 HOSE, PUSHLOCK X X
31 122279 1 ELBOW X X
32 122275 1 CONNECTOR X X
33 121314 1 ADAPTOR, MALE X X
34 121275 1 MALE, TAIL X X
36 101993 2 SCREW, HEXHEAD X X
37 101324 4 BOLT, HEXHD X X
38 101072 12 CAPSCREW, SOCHD X X
40 100653 4 NUT, STOVER X X
41 100532 4 WASHER, HARDENED X X
42 100316 1 NUT, NYLOC X X
43 100310 4 NUT, NYLOC X X
44 100238 1 SCREW, HEXHD X X
45 100212 1 BOLT X X
46 100080 2 BOLT X X
47 100062 4 WASHER, FLAT X X
48 100061 2 WASHER, FLAT X X
49 100059 2 WASHER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-3
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL B

39
29
28

2
6

3 33 35

5
20

TD0004165-E
E14840416-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-4
SECTION 3: DRIVETRAIN
TRANSMISSION KIT - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL160282 1 PLATE, WEAR X X
2 AL160281 1 ADAPTOR, FLEXPLATE X X
3 AL160280 3 FLEXPLATE X X
4 AL160279 1 FLEXPLATE X X
5 AL100047 12 BOLT X X
6 AL100046 12 BOLT X X
7 AL100003 12 BOLT X X
20 178582 1 MOUNTING, LHS, ENGINE T/MISSION X X
28 161877 12 BUSH X X
29 161874 12 SPACER, STRTCH BOLT, F/WHEEL X X
35 120336 1 PLUG, HEX HEAD X X
39 101038 12 BOLT, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-5
SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

10

7
21
19

21
18 4 12
19
11
13
5 21 14

10
18 8
21
20 19
21
3 15 2
21
19

9
21 19

16
17

6
21
19 TD0004168-E
E09840118-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-40
SECTION 3: DRIVETRAIN
TRANSMISSION, COOLER BOX

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207661 1 SEAL, COOL/BOX, HEATSHIELD X X
2 182030 1 BOX, COOLER, T/M, W/BRAKES X X
3 178478 1 GUARD, PIPES, COOLER-BOX X X
4 176370 1 PLATE, SEAL, COOLBOX/SHIELD X X
5 176348 1 PLATE, COVER, T/M BOX & WDB TANK X X
6 176344 1 COVER, FRONT, T/COOLER BOX X X
7 176343 1 ACCESS REAR X X
8 176342 1 COVER, SIDE, T/COOLER BOX X X
9 176132 1 COVER, KIT BOX ASSY, COOLING X X
10 172873 1 LID, COOLER, BOX, T/M X X
11 101307 1 WASHER, FLAT X X
12 100731 4 SCREW X X
13 100569 9 SCREW, HEXHD X X
14 100543 3 WASHER, FENDER, S/STEEL X X
15 100312 1 NUT, NYLOC X X
16 100209 4 SCREW, HEXHD X X
17 100148 4 WASHER, FLAT X X
18 100085 2 SCREW X X
19 100083 33 SCREW, HEXHD X X
20 100064 1 WASHER, FLAT X X
21 100062 44 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-41
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, FAN ASSEMBLY

12 13
13 11
12
13

13
11

12 13
11

13 2

13
11 14 9
15
3 15
14
14 15 15
15 9 10 7
15 5
15
14 8
15 10
15 1
10 6
5 15
8 10 1
1
8
15
1 10
8
15 9
10
15
8
4 1
9
1 1
15
8 8
8
5 5
1
15 15
10 TD0005760-0
10
266252-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-42
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, FAN ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218328 8 MOUNTING, ANTI-VIBRATION, C/BOX X X
2 206525 1 COWLING, T/MISSION COOLER X X
3 206376 1 FAN, SUCKER, FAN ONLY X X
4 184865 1 MOUNTING, FAN MOTOR, C/BOX X X
5 178824 4 PLATE, SHIM, SPIDER X X
6 178823 1 PLATE, MOUNTING, RHS, SPIDER X X
7 178822 1 PLATE, MOUNTING, LHS, SPIDER X X
8 162174 8 PLATE, SPACER, RUBBER MOUNTING X X
9 100989 4 SCREW, HEXHD X X
10 100657 8 NUT, STOVER X X
11 100655 4 NUT, STOVER X X
12 100212 4 BOLT X X
13 100148 8 WASHER, FLAT X X
14 100089 4 SCREW, HEXHD X X
15 100064 16 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-43
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, COOLER ASSEMBLY

16

7 16
4

21
19

23 23 27
18 22
8
13 27
20
5
6
3

12 15
27
5 24

17

10
17

11

25
26
9

25
26
14

RVP
2
TRANSMISSION

TD0004170-D
264147-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-44
SECTION 3: DRIVETRAIN
TRANSMISSION COOLER, COOLER ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243993 1 HOSE X X
2 243992 1 HOSE X X
3 218816 1 CLAMP, RUBBER, 7, TM COOLER X X
4 208640 1 COOLER, T/MISSION, MODINE X X
5 207657 2 CLAMP, ALU, 2 BOLT X X
6 207169 2 SPACER, CLAMP, ALU X X
7 187808 1 PIPE, OUT, T-COOLER X X
8 187802 1 PIPE, INLET, T-COOLER X X
9 187299 1 MOUNTING, PIPES, TRANS, COOL, FRNT X X
10 186958 1 PIPE, INT, IN, T-COOLER X X
11 186957 1 PIPE, INT, OUT, T-COOLER X X
12 186294 1 PIPE, ASSY, OUTLET, FAN MOTOR X X
13 176133 1 MOUNTING, CLAMP, RUBBER X X
14 175016 1 MOUNTING, PIPES, TRANS COOL, REAR X X
15 122280 1 ELBOW X X
16 122279 2 ELBOW X X
17 122278 2 CONNECTOR X X
18 122276 1 ELBOW X X
19 100898 4 SCREW, HEXHD X X
20 100731 4 SCREW X X
21 100725 2 BOLT, HEXHD X X
22 100657 4 NUT, STOVER X X
23 100370 8 WASHER, HARDENED X X
24 100312 2 NUT, NYLOC X X
25 100085 4 SCREW, HEXHD X X
26 100064 4 WASHER, FLAT X X
27 100062 8 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-45
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN HOUSING

21

27
30
28
22
29

32

19

33

20

23

TD0003545A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-6
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN HOUSING

GROUP 01-833
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262870 1 C3/C4 CLUTCH MODULE ASSY X X
19 AL160566 8 PLATE, C5 CLUTCH FRICTION X X
20 AL160567 9 PLATE, C5 CLUTCH REACTION X X
21 AL100004 3 BOLT X X
22 AL210067 3 BRACKET, SHIPPING X X
23 AL160867 1 HOUSING ASSY, MAIN X X
27 AL200426 1 SPEED SENSOR ASSEMBLY X X
28 AL140001 1 O-RING X X
29 AL170002 1 BRACKET, SPEED SENSOR X X
30 AL160745 1 BOLT X X
32 AL100008 1 SCREW X X
33 AL100002 14 BOLT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-7
SECTION 3: DRIVETRAIN
TRANSMISSION, FILL TUBE

3 6

P010132

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-8
SECTION 3: DRIVETRAIN
TRANSMISSION, FILL TUBE

GROUP 02-628
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 AL140009 1 SEAL, FILL TUBE X X
4 AL200274 1 TUBE, OIL LEVEL X X
5 AL200273 1 INDICATOR, OIL LEVEL X X
6 AL170001 1 BRACKET, OIL TUBE FILL X X
7 AL100023 1 SCREW TAPPING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-9
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN SHAFT

P004984

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-10
SECTION 3: DRIVETRAIN
TRANSMISSION, MAIN SHAFT

GROUP 05-601
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL160076 A/R SHIM X X
1 AL160077 A/R SHIM X X
1 AL160078 A/R SHIM X X
1 AL160079 A/R SHIM X X
1 AL160080 A/R SHIM X X
1 AL160081 A/R SHIM X X
1 AL160082 A/R SHIM X X
2 AL150004 1 BEARING ASSEMBLY X X
4 AL200003 1 RING, RETAINING EXTERNAL X X
5 AL160085 1 GEAR X X
6 AL160865 1 SPACER, BEARING X X
7 AL160827 1 SHAFT, MAIN X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-11
SECTION 3: DRIVETRAIN
TRANSMISSION, FLANGE

19
12

20 21

TD0005204-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-12
SECTION 3: DRIVETRAIN
TRANSMISSION, FLANGE

GROUP 08-801
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 191140 1 FLANGE, 4500 ORS, KV180 X X
2 221731 1 FLANGE, SERATED, EXTENDED X X
3 AL200235 1 COVER, DUST, YOKE X X
4 100925 4 SCREW, HEXHD DURLOCK X X
12 AL140010 1 O-RING X X
19 AL140030 1 O-RING X X
20 AL210022 1 PLATE, RETAINING X X
21 AL100048 1 BOLT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-13
SECTION 3: DRIVETRAIN
TRANSMISSION, FRONT SUPPORT & OIL PUMP

4
5 7

8
9

11

12 13
6

18
17

19
14

2
25
26 1 22

24 23

TD0003559A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-14
SECTION 3: DRIVETRAIN
TRANSMISSION, FRONT SUPPORT & OIL PUMP

GROUP 10-609
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL100020 7 BOLT X X
2 AL100002 7 BOLT X X
4 AL140012 1 O-RING X X
5 AL140094 1 SEAL, OIL, DOUBLE LIP X X
6 AL100020 8 BOLT X X
7 AL200420 1 HOUSING ASSEMBLY, PUMP X X
8 AL160087 1 BUSHING X X
9 AL160088 1 HOUSING, PUMP X X
11 AL260119 1 GEAR SET, CYCLOIDAL X X
12 AL160790 1 BUSHING X X
13 AL160089 1 PLATE, WEAR X X
14 AL100004 14 BOLT X X
17 AL160093 1 SLEEVE, GROUND X X
18 AL160095 1 SUPPORT, FRONT ASSY X X
19 AL160094 2 PIN, DOWEL X X
22 AL210003 1 SPRING X X
23 AL150060 1 BALL X X
24 AL160098 1 PIN, DOWEL X X
25 AL260018 1 KIT, SEALRING X X KIT CONTAINS 3 SEAL RINGS
26 AL150008 1 BEARING ASSEMBLY, ROLLER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-15
SECTION 3: DRIVETRAIN
TRANSMISSION, P1 PLANETARY

13

14

9
6

10
11
12
10

P004987

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-16
SECTION 3: DRIVETRAIN
TRANSMISSION, P1 PLANETARY

GROUP 14-1005
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL160068 1 RING, RETAINING, INTERNAL X X
4 AL160043 1 RING, RETAINING X X
5 178192 1 RING, P1 INDEXING X X
6 AL160508 6 SPINDLE, P1 PLANETARY X X
7 AL260081 1 CARRIER/BUSHING ASSEMBLY, P1 X X
9 AL160570 1 BUSHING, P1 CARRIER X X
10 AL160069 12 WASHER, P1 THRUST X X
11 AL260021 1 GEAR SET, P1 PINION X X
12 AL150064 12 BEARING ASSEMBLY, ROLLER X X
13 AL160101 1 BEARING ASSEMBLY, THRUST X X
14 AL160103 1 GEAR, RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-17
SECTION 3: DRIVETRAIN
TRANSMISSION, P2 PLANETARY

14

8
13

9
12

10

11

9 P004988

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-18
SECTION 3: DRIVETRAIN
TRANSMISSION, P2 PLANETARY

GROUP 15-512
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL160068 1 RING, RETAINING, INTERNAL X X
4 AL160043 1 RING, RETAINING X X
5 174605 1 RING, P2 INDEXING X X
6 AL160747 1 CARRIER AND BUSHING ASSEMBLY X X
8 AL160571 1 BUSHING X X
9 AL160070 8 WASHER, THRUST X X
10 AL150010 8 BEARING ASSEMBLY, ROLLER X X
11 AL260023 1 GEAR SET, P2 PINION X X
12 AL160509 4 SPINDLE, P2 PLANETARY X X
13 AL160107 1 BEARING ASSEMBLY, THRUST X X
14 AL160075 1 GEAR, P3 PLANETARY RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-19
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 1)

TD0006058

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-20
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 1)

GROUP 16-1848
I BBS Vin Series
Q
T PART 43 /
T DESCRIPTION REMARKS
E No. 05T From:
Y
M DDK To:
1 AL260519 1 CONTROL VALVE ASSEMBLY X X X
2 AL260107 1 KIT, SUCTION FILTER ASSY X X X
3 AL200208 1 GASKET, FILTER X X X
4 AL200315 1 SUCTION FILTER & SEAL ASSEMBLY X X X
5 NSI 1 FILTER, SUCTION X X X SERVICED ONLY AS AN ASSEMBLY
6 AL160824 1 SEAL, FACE X X X
7 AL100118 3 BOLT, FLANGE HD X X X
8 AL200478 1 HARNESS, INTERNAL WIRING X X X
9 NSI 1 CONNECTOR ASSY X X X SERVICED ONLY AS AN ASSEMBLY
10 NSI 1 CONNECTOR X X X SERVICED ONLY AS AN ASSEMBLY
11 AL140091 1 SEAL, HARNESS STANDOFF X X X
12 AL140093 1 O-RING, FLEX X X X
13 NSI 1 STANDOFF INTERNAL ASSEMBLY X X X SERVICED ONLY AS AN ASSEMBLY
14 NSI 1 GROMMET X X X SERVICED ONLY AS AN ASSEMBLY
15 NSI 1 BOLT, STANDOFF X X X SERVICED ONLY AS AN ASSEMBLY
16 AL200095 1 SENSOR, TEMPERATURE OIL X X X
17 NSI 1 PLUG CONNECTOR ASSEMBLY X X X NOT SERVICED AS AN ASSEMBLY
18 AL200181 1 CONNECTOR, 2-WAY X X X
19 AL200048 2 TERMINAL, SOCKET X X X
19 AL200479 2 TERMINAL, SOCKET X X X
20 AL200048 2 TERMINAL, SOCKET X X X
20 AL200479 2 TERMINAL, SOCKET X X X
21 AL200049 1 LOCK, SECONDARY X X X
22 NSI 1 3-WAY PLUG ASSEMBLY X X X NOT SERVICED AS AN ASSEMBLY
23 AL200168 1 LOCK, SECONDARY, TPA X X X
24 AL200048 3 TERMINAL, SOCKET X X X
24 AL200079 3 TERMINAL, SOCKET X X X
25 AL200167 1 CONNECTOR PLUG, 3-WAY X X X
26 NSI 1 2-WAY PLUG ASSEMBLY X X X NOT SERVICED AS AN ASSEMBLY
27 AL200031 2 TERMINAL, SOCKET X X X
27 AL200480 2 TERMINAL, SOCKET X X X
28 AL200031 2 TERMINAL, SOCKET X X X
28 AL200480 2 TERMINAL, SOCKET X X X
29 AL200307 1 CONNECTOR, 2-WAY X X X
30 AL200433 1 PLATE, HARNESS CHANNEL X X X
31 AL200434 1 2-WAY PLUG ASSEMBLY X X X
32 AL200434 1 2-WAY PLUG ASSEMBLY X X X
33 NSI 1 2-WAY PLUG ASSEMBLY X X X NOT SERVICED AS AN ASSEMBLY
34 AL200460 1 CONNECTOR, 2-WAY X X X
35 AL200436 1 TERMINAL, SOCKET X X X
35 AL200490 1 TERMINAL, SOCKET X X X
36 AL200434 1 PLUG CONNECTOR ASSY, 2-WAY X X X
37 NSI 1 PLUG CONNECTOR ASSY, 2-WAY X X X NOT SERVICED AS AN ASSEMBLY
38 AL200046 A/R TERMINAL PIN X X X
39 AL200046 A/R TERMINAL, PIN X X X
40 AL200045 1 CONNECTOR, PRESSURE SWITCH, C3 X X X
41 AL200434 1 PLUG CONNECTOR ASSY, 2-WAY X X X
42 AL200434 1 PLUG CONNECTOR ASSY, 2-WAY X X X
43 AL200434 1 PLUG CONNECTOR ASSY, 2-WAY X X X
44 AL100108 3 BOLT, SHOULDER X X X
45 AL200436 1 BRACKET, SOLENOID, RH X X X
46 AL100032 2 BOLT, FLANGE HD X X X
47 AL160064 3 SEAL, FACE X X X
48 AL210070 2 SPRING, ACCUMULATOR X X X
49 AL160649 2 PLUG, ACCUMULATOR X X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-21
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART1) (CONTD)

TD0006058

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


3-22
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART1) (CONTD)

GROUP 16-1848

I BBS Vin Series


Q
T PART 43 /
T DESCRIPTION REMARKS
E No. 05T From:
Y
M DDK To:
50 AL160649 2 PLUG, ACCUMULATOR X X X
51 AL210070 2 SPRING, ACCUMULATOR X X X
52 AL200437 1 PRESSURE SWITCH ASSY X X X
53 NSI 1 SWITCH, PRESSURE X X X SERVICED ONLY AS AN ASSEMBLY
54 NSI 1 BRACKET, SOLENOID, LH X X X SERVICED ONLY AS AN ASSEMBLY
55 AL100022 12 BOLT, FLANGE HD X X X
56 NSI 1 SOLENOID BODY ASSEMBLY X X X NOT SERVICED AS AN ASSEMBLY
57 AL160841 1 BODY, SOLENOID VALVE & PINS X X X
58 AL160482 1 BODY, SOLENOID VALVE X X X
59 AL160843 1 PIN, DOWEL X X X
60 AL200463 1 SOLENOID, VARIABLE BLEED CC X X X
61 AL140096 1 O-RING X X X
62 AL140070 1 O-RING X X X
63 AL160844 1 VALVE, TCC X X X
64 AL200438 1 SPRING, TCC X X X
65 AL200461 1 SOLENOID, PCS1, VARIABLE BLEED X X X
66 AL140096 1 O-RING X X X
67 AL140070 1 O-RING X X X
68 AL160845 1 VALVE, PCS1 X X X
69 AL210072 1 SPRING, PCS1 X X X
70 AL200461 1 SOLENOID, PCS2, VARIABLE BLEED X X X
71 AL140096 1 O-RING X X X
72 AL140070 1 O-RING X X X
73 AL160845 1 VALVE, PCS2 X X X
74 AL210072 1 SPRING, TRIM X X X
75 AL160596 1 CLIP, SPRING RETAINING X X X
76 AL160846 1 VALVE, DIAGNOSTIC X X X
77 AL210073 1 SPRING, DIAGNOSTIC X X X
78 AL200463 1 SOLENOID, PCS3, VARIABLE BLEED X X X
79 AL140070 1 O-RING X X X
80 AL140096 1 O-RING X X X
81 AL160845 1 VALVE, PCS3 X X X
82 AL210072 1 SPRING, TRIM X X X
83 AL200463 1 SOLENOID, PCS4, VARIABLE BLEED X X X
84 AL140070 1 O-RING X X X
85 AL140096 1 O-RING X X X
86 AL160845 1 VALVE, PCS4 X X X
87 AL210072 1 SPRING, TRIM X X X
88 AL200463 1 SOLENOID, PCS3, VARIABLE BLEED X X X
89 AL140070 1 O-RING X X X
90 AL140096 1 O-RING X X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


3-23
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 2)

TD0006059

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-24
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 2)

GROUP 16-1848
I BBS Vin Series
Q
T PART 43 /
T DESCRIPTION REMARKS
E No. 05T From:
Y
M DDK To:
91 AL200481 1 PLATE, SOLENOID SEPERATOR X X X
92 AL100021 2 BOLT, FLANGE HD X X X
93 NSI 1 MAIN VALVE BODY ASSEMBLY X X X NOT SERVICED AS AN ASSEMBLY
94 AL160065 1 PIN, RETAINING X X X
95 AL160124 1 VALVE, CONVERTER FLOW X X X
96 AL210015 1 SPRING X X X
97 AL160115 1 STOP, VALVE X X X
98 AL160065 1 PIN, RETAINING X X X
99 AL160125 1 VALVE, LUBE REGULATOR X X X
100 AL210007 1 SPRING X X X
101 AL160116 1 STOP, VALVE X X X
102 AL160065 1 PIN, RETAINING X X X
103 AL160848 1 VALVE, MAIN REGULATOR X X X
104 AL210008 1 SPRING X X X
105 AL160117 1 STOP, VALVE X X X
106 AL160849 1 VALVE, MAIN CONTROL X X X
107 AL210074 1 SPRING X X X
108 AL160596 1 CLIP, SPRING RETAINING X X X
109 AL160128 1 PIN, RETAINING X X X
110 AL210082 1 SOLENOID ASSEMBLY, FORWARD X X X
111 AL140008 1 O-RING X X X
112 AL140020 1 O-RING X X X
113 AL200482 1 BODY, CONTROL VALVE X X X
114 AL160129 1 PIN, SPRING X X X
115 AL160851 1 VALVE, C2 LATCH X X X
116 AL210081 1 SPRING X X X
117 AL160852 1 STOP, VALVE X X X
118 AL160065 1 PIN, RETAINING X X X
119 AL160131 1 VALVE, EXHAUST BACKFILL X X X
120 AL210011 1 SPRING X X X
121 AL160120 1 STOP, VALVE X X X
122 AL160065 1 PIN, RETAINING X X X
123 AL160853 1 VALVE, C1 LATCH X X X
124 AL210081 1 SPRING X X X
125 AL160852 1 STOP, VALVE X X X
126 AL160065 1 PIN, RETAINING X X X
127 AL160133 1 VALVE, CONVERTER REGULATOR X X X
128 AL210013 1 SPRING X X X
129 AL160945 1 STOP, VALVE X X X
130 AL160065 1 PIN, RETAINING X X X
131 AL100108 2 BOLT, SHOULDER X X X
132 AL200466 1 SENSOR ASSEMBLY, OIL LEVEL X X X
133 AL200166 4 FERRULE, VITON® X X X
134 AL200483 1 PLATE, SEPARATOR X X X
135 AL200484 1 GASKET, CHANNEL PLATE X X X
136 NSI 1 CHANNEL PLATE ASSEMBLY X X X NOT SERVICED AS AN ASSEMBLY
137 AL160123 2 PIN, DOWEL X X X
138 AL200485 1 PLATE, CHANNEL X X X
139 AL120005 1 PLUG ASSEMBLY, OIL DRAIN X X X
140 AL140019 1 O-RING X X X
141 AL120002 9 PLUG ASSEMBLY, PRESSURE TAP X X X
142 AL140003 1 O-RING X X X
143 NSI 1 PLUG, PRESSURE TAP X X X SERVICED ONLY AS AN ASSEMBLY
144 AL160139 2 COVER, FILTER X X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-25
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 2) (CONTD)

TD0006059

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-26
SECTION 3: DRIVETRAIN
TRANSMISSION, CONTROL VALVE (PART 2) (CONTD)

GROUP 16-1848

I BBS Vin Series


Q
T PART 43 /
T DESCRIPTION REMARKS
E No. 05T From:
Y
M DDK To:
145 AL260130 1 KIT, FILTER, HI/CAPACITY X X X
146 AL200059 2 GASKET, FILTER COVER X X X
147 AL140097 4 O-RING X X X
148 AL140018 4 O-RING X X X
149 AL100032 4 BOLT X X X
150 AL200486 1 PRESSURE SWITCH ASSEMBLY X X X
151 NSI 1 BODY ASSEMBLY, FILTER LIFE VALVE X X X NOT SERVICED AS AN ASSEMBLY
152 AL200487 1 BODY, FILTER LIFE VALVE X X X
153 AL200488 1 VALVE, FILTER LIFE X X X
154 AL200489 1 SPRING, FILTER LIFE VALVE X X X
155 AL160619 1 PLUG, FILTER LIFE VALVE X X X
156 AL160596 1 CLIP, SPRING RETAINING X X X
157 AL200061 1 GASKET, CASE X X X
158 AL100139 9 BOLT, FLANGE HD X X X
159 AL100136 34 BOLT, FLANGE HD X X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-27
SECTION 3: DRIVETRAIN
TRANSMISSION, OIL COOLER

3
4
11
9

2
1 10

2
1

TD0005726

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-28
SECTION 3: DRIVETRAIN
TRANSMISSION, OIL COOLER

GROUP 20-662
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 120336 3 PLUG ASSEMBLY,SHIPPING X X
2 AL140052 3 O-RING X X
3 AL200229 1 GASKET, JUMPER MANIFOLD X X
4 AL160542 1 MANIFOLD, JUMPER X X
9 AL100027 3 BOLT, FLANGE HD X X
10 AL100140 1 BOLT, FLANGE HD X X
11 AL120020 2 PLUG ASSY, FRONT COOLER PORT X X
11 AL140107 2 O-RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-29
SECTION 3: DRIVETRAIN
TRANSMISSION, TORQUE CONVERTER

2
3
7

9 10 11
12

5
13

17
14
18

19 16
20
22
23
24
25
28 15
27

29
30
26
31 32

33

36
34

TD0003563A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-30
SECTION 3: DRIVETRAIN
TRANSMISSION, TORQUE CONVERTER

GROUP 21-928
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 AL120026 1 PLUG, CONVERTER END X X
3 AL140022 1 O-RING X X
5 AL100034 36 NUT X X
7 AL160574 1 COVER ASSEMBLY, CONVERTER X X
9 AL160144 1 BUSHING X X
10 AL140113 1 SEALRING, LOCKUP PISTON X X
11 AL160785 1 PISTON ASSEMBLY, LOCKUP X X
12 AL140114 1 SEALRING, LOCKUP PISTON X X
13 AL200299 1 DAMPER ASSY X X
14 AL160149 1 BACKPLATE, LOCKUP CLUTCH X X
15 AL100036 44 BOLT X X
16 AL150011 1 NO.1 THRUST BEARING ASSY X X
17 AL260026 1 TURBINE ASSY X X
18 AL160162 1 SEAL RING, TURBINE HUB X X
19 AL150012 1 NO.2 THRUST BEARING ASSY X X
20 AL160150 1 WASHER, TANGED, THRUST BEARING X X
22 AL160151 1 RING, RETAINING X X
23 AL160152 1 RETAINER, THRUST BEARING X X
24 AL160153 1 WASHER, STATOR THRUST, FRONT X X
25 AL150013 1 RACE, STATOR X X
26 AL210014 13 SPRING, STATOR X X
27 AL160154 13 ROLLER, STATOR X X
28 AL160155 1 STATOR AND CAM ASSY X X
29 AL160158 A/R SHIM, CONVERTER X X
29 AL160157 A/R SHIM, CONVERTER X X
29 AL160156 A/R SHIM, CONVERTER X X
30 AL160159 1 RACE, TANGED, THRUST BEARING X X
31 AL160160 1 NO.3 THRUST BEARING ASSY X X
32 AL140023 1 O-RING X X
33 AL160161 1 RACE, LIPPED, THRUST BEARING X X
34 AL260025 1 PUMP ASSY, CONVERTER X X
36 AL100035 36 BOLT, T-HEAD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-31
SECTION 3: DRIVETRAIN
TRANSMISSION, ROTATING CLUTCH

10 11

7 12 13
14
23

24 16 17
25 19
26
21
27
22
28
18
29

30 31 20
30
35

36 32
37

36
34
33
38

40

24 39

41
36

24
P010256

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-32
SECTION 3: DRIVETRAIN
TRANSMISSION, ROTATING CLUTCH

GROUP 25-545
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AL100005 1 BOLT X X
2 AL160055 A/R SHIM X X
2 AL160056 A/R SHIM X X
2 AL160057 A/R SHIM X X
2 AL160058 A/R SHIM X X
2 AL160059 A/R SHIM X X
2 AL160060 A/R SHIM X X
2 AL160061 A/R SHIM X X
2 AL160062 A/R SHIM X X
2 AL160063 A/R SHIM X X
4 AL140002 1 O-RING X X
5 AL160793 1 SHAFT ASSY, TURBINE X X
8 AL160001 1 BUSHING, TURBINE SHAFT X X
9 AL160045 1 SEALRING KIT X X KIT CONTAINS THREE SEALRINGS
10 AL160014 1 DRUM, ROTATING CLUTCH X X
11 AL150003 1 BEARING, THRUST X X
12 AL260008 1 HUB ASSEMBLY, ROTATING CLUTCH X X
13 AL160002 1 BUSHING, ROTATING CLUTCH HUB X X
15 AL150004 1 BEARING, THRUST X X
16 AL160044 1 RING, TURBINE SHAFT RETAINING X X
17 AL140110 1 SEALRING, C2 PISTON X X
18 AL140111 1 SEALRING, C1 PISTON X X
19 AL160049 1 SEALRING, EXTERNAL, LIP TYPE X X
20 AL160028 1 PISTON, C2 X X
21 AL260014 1 SPRING ASSEMBLY, C2 X X
22 AL160036 1 PLATE, C2 SPRING X X
23 AL160005 3 RING, RETAINING, INTERNAL X X
24 AL160046 1 SEALRING, C1 PISTON X X
25 AL160769 1 PISTON, C1 X X
26 AL200215 1 SPRING ASSEMBLY, C1 X X
27 AL160770 1 PISTON, BALANCE, ROTATING CLUTCH X X
28 AL140115 1 SEALRING, ROTATING CLUTCH PISTON X X
29 AL160004 2 RING, RETAINING X X
30 AL160030 1 PLATE, C1 CLUTCH PRESSURE X X
31 AL160575 7 PLATE, C1 FRICTION X X
32 AL160576 6 PLATE, C1 REACTION X X
33 AL160022 1 BACKPLATE, C2 CLUTCH X X
34 AL160004 1 RING, RETAINING, EXTERNAL X X
35 AL160768 1 HUB, C1 DRIVE X X
36 AL150005 3 BEARING, THRUST X X
37 AL160864 1 HUB, C2 DRIVE X X
38 AL160577 7 PLATE, C2 REACTION X X
39 AL160578 7 PLATE, C2 FRICTION X X
40 AL160033 1 BACKPLATE, C2 CLUTCH X X
41 AL200009 1 GEAR ASSEMBLY, SUN X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-33
SECTION 3: DRIVETRAIN
TRANSMISSION, CONVERTER HOUSING

7
9
5
10 6

TD0005013

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-34
SECTION 3: DRIVETRAIN
TRANSMISSION, CONVERTER HOUSING

GROUP 34-543
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 AL160019 1 HOUSING, CONVERTER X X
4 AL200446 1 SENSOR ASSEMBLY, SPEED X X
5 AL140001 1 O-RING X X
6 AL170003 1 RETAINER, SPEED SENSOR X X
7 AL160745 1 BOLT, SELF LOCKING X X
9 AL200007 1 GASKET, CONVERTER HOUSING X X
10 AL100002 25 BOLT, FLANGE HD X X
11 161877 12 INSERTS X X NOT ILLUSTRATED

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-35
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

17
19
20
21
22

4 23
5 24
25
7
8
26
9

10
11
12
13
14
15
16

67 66
64 68 89
52 48 69
47 72
27 70 91
45 71 73
65 74 90
46
62 76
56 93
88
63 87
29 30 54 55 75
28 53 77 86
38 40 50 51 78
85
49 80
57 79 81 84 82
37 58 83
39 59

35 60
33 36 42 94
32 43 96
44 97
34
95

TD0003625

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-36
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

GROUP 39-936
I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 AL200093 1 GASKET, STATOR HOUSING X X
4 AL210026 1 SHAFT ASSEMBLY, OUTPUT X X
5 AL160001 1 BUSHING X X
7 AL160043 1 RING, RETAINING, INTERNAL X X
8 174605 1 RING, P3 INDEXING X X
9 AL160904 1 CARRIER KIT, P3 PLANETARY X X
10 AL210024 1 SPACER, OUTPUT X X
11 AL160041 1 RING, RETAINING, EXTERNAL X X
12 AL160510 4 SPINDLE, P3 PLANETARY PINION X X
13 AL100009 4 WASHER, P3 THRUST X X
14 AL200010 1 GEAR SET, P3 PINION X X
15 AL150001 8 BEARING ASSEMBLY, ROLLER X X
16 AL100010 4 WASHER, P3 THRUST X X
17 AL150002 1 BEARING ASSEMBLY, ROLLER X X
19 AL160042 1 RING, RETAINING,EXTERNAL X X
20 AL160903 1 SPRING AND RETAINER ASSEMBLY X X
21 AL160902 1 PISTON, C5 CLUTCH X X
22 AL140112 1 SEALRING, EXTERNAL X X
23 AL160050 1 SEALRING, INTERNAL LIP-TYPE X X
24 AL150006 1 CUP, ROLLER BEARING X X
25 AL160901 1 STATOR HOUSING, RETARDER X X
26 AL140053 1 O-RING X X
27 AL160485 2 SEALRING, ROTATING X X
28 AL200277 1 GASKET, RETARDER HOUSING X X
29 AL260071 1 ROTOR ASSEMBLY X X
30 AL160485 1 SEALRING, RETAINING, INTERNAL X X
32 AL160053 2 RING, RETAINING, INTERNAL X X
33 AL120006 1 PLUG, CONVERTER END X X
34 AL140022 1 O-RING X X
35 AL210056 1 SPRING, VALVE X X
36 AL160530 1 VALVE, RETARDER X X
37 AL160483 1 PIN, SPRING X X
38 AL160900 1 HOUSING ASSY, PLUG & RETARDER X X
39 AL120003 1 PLUG, TACHOGRAPH X X
40 AL100011 1 WASHER X X
42 AL200226 1 GASKET, RETARDER HOUSING COVER X X
43 AL160529 1 COVER, RETARDER HOUSING X X
44 AL100109 1 BOLT, FLANGE HD X X
45 AL200184 1 SENSOR ASSY, TEMPERATURE X X
46 AL140060 1 O-RING X X
47 AL160499 1 RETAINER, TEMPERATURE SENSOR X X
48 AL160745 1 BOLT, SELF LOCKING X X
49 AL120021 1 PLUG, VALVE X X
50 AL160053 1 RING, RETAINING, INTERNAL X X
51 AL150006 1 CUP, ROLLER BEARING X X
52 AL100109 1 BOLT, FLANGE HD X X
53 AL200449 1 SENSOR ASSEMBLY, SPEED X X
54 AL140001 1 O-RING X X
55 AL170003 1 RETAINER, SPEED SENSOR X X
56 AL160745 1 BOLT, SELF-LOCKING X X
57 AL150065 1 BEARING ASSEMBLY, ROLLER X X
58 162168 1 WASHER, DOMEX, ALLISON, OUTPUT X X
59 AL160753 1 NUT, OUTPUT, MODIFIED X X
60 AL140085 1 SEAL, OIL OUTPUT FLANGE X X
61 AL160541 2 COVER, SENSOR SHIPPING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-37
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

17
19
20
21
22

4 23
5 24
25
7
8
26
9

10
11
12
13
14
15
16

67 66
64 68 89
52 48 69
47 72
27 70 91
45 71 73
65 74 90
46
62 76
56 93
88
63 87
29 30 54 55 75
28 53 77 86
38 40 50 51 78
85
49 80
57 79 81 84 82
37 58 83
39 59

35 60
33 36 42 94
32 43 96
44 97
34
95

TD0003625

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-38
SECTION 3: DRIVETRAIN
TRANSMISSION, P3 PLANETARY & REAR COVER

GROUP 39-936
I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
62 AL100148 12 BOLT, FLANGE HD X X
63 AL160856 1 PLATE, SEPERATOR X X
64 AL160541 1 COVER, RETARDER CONNECTION X X
66 AL120033 1 PLUG ASSY, STRAIGHT THREAD X X
67 AL100125 1 PLUG, STRAIGHT THREAD X X
68 AL140019 1 O-RING X X
69 AL210011 1 SPRING X X
70 AL160857 1 VALVE, EXHAUST BACKFILL X X
71 AL200443 1 SOLENOID & CONNECTOR ASSY X X
72 AL200444 1 SOLENOID, VARIABLE BLEED X X
73 AL140098 1 SEAL, SQUARE CUT O-RING X X
74 AL140099 1 O-RING X X
75 AL160858 1 VALVE BODY, RETARDER CONTROL X X
76 AL160859 1 PIN, SOLENOID RETAINING X X
77 AL160860 1 VALVE, REGULATOR X X
78 AL140062 1 SPRING X X
79 AL120033 1 PLUG ASSY, STRAIGHT THREAD X X
80 AL140019 1 O-RING X X
81 AL100125 1 PLUG, STRAIGHT THREAD X X
82 AL120033 1 PLUG ASSY, STRAIGHT THREAD X X
83 AL100125 1 PLUG, STRAIGHT THREAD X X
84 AL140019 1 O-RING X X
85 AL140062 1 SPRING X X
86 AL160861 1 VALVE, RELAY X X
87 AL200445 1 GASKET, RETARDER CONTROL VALVE X X
88 AL160862 1 COVER, RETARDER CONTROL VALVE X X
89 AL200270 3 BOLT, FLANGE HD X X
90 AL120002 1 PLUG ASSY, PRESSURE TAP X X
91 AL140003 1 O-RING X X
93 AL100148 9 BOLT, FLANGE X X
94 AL100149 4 BOLT, FLANGE X X
95 AL100150 2 BOLT, FLANGE X X
96 AL100151 7 BOLT, FLANGE X X
97 101054 1 PIN, DOWEL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-39
SECTION 3: DRIVETRAIN
DROP BOX & MOUNTINGS

6
2

15
8
17
12 19
11
11

15 13 5 7

5
4 14

4
9

10

18
3
16

18

16
15
18

10
9
4
1

18 4
16 TD0005644-0
E17840420-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-46
SECTION 3: DRIVETRAIN
DROP BOX & MOUNTINGS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 250324 1 T/CASE, 17000SP, T/SWITCH X X
2 223816 1 FILTER, FUEL X X
COMES WITH ITEM 1; SHOWN
3 214318 1 SWITCH, TEMP, NC, 112DEG, 3W X X
FOR ILLUSTRATION PURPOSES
4 201322 12 MOUNTING, SPLIT ,ENGINE, TRANS X X
5 200062 2 CLAMP, HOSE X X
6 186965 1 SHIELD, SILENCER BASE X X
7 186964 1 BASE SHIELD SUPT X X
8 186889 1 BRACKET, BREATHER, TRANSFER CASE X X
9 178542 6 SHIM, DROP BOX X X ADD AS REQUIRED
10 172234 6 SPACER, SHIM GEARBOX X X
11 162404 2 WASHER X X
12 130001 1 HOSE, PUSHLOCK X X
13 121275 1 MALE, TAIL X X
14 120161 1 ADAPTOR, BARBED HOSE X X
15 101008 6 BOLT, HEXHD X X
16 100653 6 NUT, STOVER X X
17 100548 2 WASHER, HARDENED X X
18 100532 8 WASHER, HARDENED X X
19 100494 2 SCREW, HEXHEAD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-47
SECTION 3: DRIVETRAIN
DROP BOX, CASING

50

101

101

106
100
104

107

105

111 43, 47

108
44, 47
112 110

99

109

TD0005560-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-48
SECTION 3: DRIVETRAIN
DROP BOX, CASING

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 227317 1 HOUSING, MAIN CASE X X
43 224254 1 PLUG, DRAIN MAGNETIC X X
44 120396 2 PLUG, FILLER X X
47 DC140072 3 WASHER X X
50 224499 1 BOLT, EYE X X
99 225245 3 PLUG, SCREW X X COMES WITH ITEM 1
100 225271 16 INSERT, THREADED X X COMES WITH ITEM 1
101 225262 44 HCM, HELICOIL X X COMES WITH ITEM 1
104 224467 1 FRAME X X
105 224469 2 O-RING X X
106 224468 1 GLASS X X
107 100193 6 BOLT, HEXHEAD X X
108 227136 8 PIN, DOWEL, NYLON X X
109 214318 1 SWITCH, TEMP, 112 DEG X X
110 121890 1 PLUG, SOCHD X X COMES WITH ITEM 1
111 227295 2 MOUNTING, CABLE STRAP X X
112 227296 2 RIVET, SNAP HEAD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-49
SECTION 3: DRIVETRAIN
DROP BOX, INPUT SHAFT ASSEMBLY

83
7

67

77 56
103
8

81
72

31
29

12
74

83

18

68
32

40

75

83

25

61

63 P009788C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-50
SECTION 3: DRIVETRAIN
DROP BOX, INPUT SHAFT ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 224211 1 INSERT, FRONT INPUT X X
8 224431 1 INSERT, REAR INPUT X X
12 225240 1 SHAFT INPUT X X
18 225234 1 GEAR, INPUT X X
25 224432 1 SHAFT, EXTENSION X X
29 224190 1 FLANGE, PLATE X X
31 225252 1 FLANGE X X
32 224433 1 LID, INPUT X X
40 224253 1 PIN, SPRING X X
56 224223 1 BEARING, CYLINDER ROLLER X X
61 224434 1 BEARING, BALL X X
63 224435 1 BEARING, ROLLER X X
67 224370 6 SCREW, HEX X X
68 100089 6 SCREW, HEX X X
72 224194 4 SCREW, CAP X X
74 100808 12 SCREW, CAP X X
75 224436 3 SCREW, CAP X X
77 226917 1 SEAL X X
81 224229 1 O-RING X X
83 224231 3 O-RING X X
103 217285 1 SHIELD, MUD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-51
SECTION 3: DRIVETRAIN
DROP BOX, IDLER SHAFT ASSEMBLY

55

17

73
83

67

82

67

33
69

107 83

55
109
111
110

112

108

P010780 B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-52
SECTION 3: DRIVETRAIN
DROP BOX, IDLER SHAFT ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224445 1 HOUSING, DROP BOX X X
6 224210 2 INSERT, IDLER PTO X X
17 225235 1 GEAR, IDLER X X
33 225254 1 LID, INPUT X X
55 225261 2 BEARING, CYLINDER ROLLER X X
67 224370 16 SCREW, HEX X X
69 100209 4 SCREW, HEX X X
73 100213 6 SCREW, CAP X X
82 140271 1 O-RING X X
83 224231 2 O-RING X X
107 224449 1 IDLER SHAFT ASSY X X
108 224470 1 SHAFT, IDLER X X
109 224471 1 CLUTCH, PUMP DRIVE X X
110 224472 1 SLEEVE X X
111 226918 1 CIRCLIP X X
112 224474 1 SPRING, COMPRESSION X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-53
SECTION 3: DRIVETRAIN
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY

15

13

16
11
8 14

12

7
10

9
17

4 P007454C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-54
SECTION 3: DRIVETRAIN
DROP BOX, REAR OUTPUT SHAFT ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 225268 1 O-RING X X
3 224232 1 O-RING X X
4 224224 1 BEARING, CYLINDER ROLLER X X
5 225242 1 SHAFT, OUTPUT REAR X X
6 224225 1 BEARING, FOUR POINT X X
7 224367 1 CIRCLIP, INTERNAL X X
8 224208 1 HOUSING, BEARING REAR X X
9 225245 1 PLUG, SCREW X X
10 224370 10 SCREW, HEX X X
11 226917 1 SEAL, SHAFT X X
12 224203 1 FLANGE X X
13 224229 1 O-RING X X
14 224190 1 PLATE, FLANGE X X
15 224194 4 CAPSCREW X X
16 217285 1 SHIELD, MUD X X
17 224228 1 O-RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-55
SECTION 3: DRIVETRAIN
DROP BOX, FRONT OUTPUT DIFF ASSEMBLY

4
3
7 6
8 45
5

17
16
23
1
2
14 22

12 13
10 11
9

32
21
15
25 26

31

28

24 27

30

29

20
33
19
39
36
33
18

38 36
44
37
35 36
24 40
41
42
33
43

34
P007447E

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-56
SECTION 3: DRIVETRAIN
DROP BOX, FRONT OUTPUT DIFF ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226243 1 DIFFERENTIAL, PROPORTIONAL X X INCLUDES ITEMS 2 TO 22
2 225246 1 HOUSING, CLUTCH, DROP BOX X X
3 226590 1 FORK ASSY X X
4 224454 1 CAPSCREW X X
5 226591 4 BUTTON X X
6 226592 2 PIN, SPRING X X
7 225257 1 COVER, CLUTCH X X
8 224372 8 SCREW, HEX X X
9 224370 4 SCREW, HEX X X
10 225250 1 COVER, ACTUATOR X X
11 224235 1 O-RING X X
12 224200 1 SEAL, PISTON X X
13 224244 1 PISTON X X
14 224237 1 SPRING, COMPRESSION X X
15 226917 1 SEAL, SHAFT X X
16 ST20032 1 BEARING, DEEP GROOVE,BALL X X
17 224367 1 CIRCLIP, INTERNAL X X
18 225243 1 SHAFT, OUTPUT FRONT X X
19 225259 1 BUSH X X
20 225230 1 SLIDE, CLUTCH X X
21 225245 1 PLUG, SCREW X X
22 224373 1 MAGNET X X
23 100089 6 SCREW, HEX HEAD X X
24 224194 24 CAPSCREW X X
25 224190 1 PLATE, FLANGE X X
26 224229 1 O-RING X X
27 224203 1 FLANGE X X
28 217285 1 SHEILD, MUD X X
29 224258 1 CIRCLIP, EXTERNAL X X
30 225263 1 BEARING, DEEP GROOVE, BALL X X
31 224228 1 O-RING X X
32 225247 1 HOUSING, BEARING FRONT X X
33 224253 3 PIN, SPRING X X
34 224249 3 CIRCLIP, SHAFT X X
35 225232 1 CARRIER, PLANETARY X X
36 224240 3 WASHER, THRUST X X
37 224241 1 BUSH X X
38 225239 1 GEAR, SUN X X
39 225237 1 GEAR, RING X X
40 225260 144 ROLLER, NEEDLE X X
41 225238 1 GEAR, PLANET-SET X X
42 225233 3 PIN, PLANETARY X X
43 227087 1 KIT, SPACERS & WASHERS X X
44 225236 1 GEAR, OUTPUT X X
45 224236 1 O-RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-57
SECTION 3: DRIVETRAIN
DROP BOX FILTRATION SYSTEM

133
125 132
131
129 128
123
133
126

132

125 131 113


132
114 132 131
133 131

132
131 114

70
130
117
127

121

122

131

132

133

82

124

TD0005565

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-58
SECTION 3: DRIVETRAIN
DROP BOX FILTRATION SYSTEM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
70 100111 2 SCREW, HEX X X
82 140271 1 O-RING X X
113 224492 1 PUMP,GEAR X X
114 224481 2 FITTING, STUD, MALE X X
117 224785 1 PIPE, LUBRICATION X X
121 224786 1 P-CLAMP X X
122 100684 1 SCREW, HEX HD X X
123 224478 1 PIPE, CONNECTION X X
124 224817 1 PLUG, SUCTION X X
125 224482 2 FITTING, STUD, MALE X X
126 224475 1 FILTER ASSEMBLY X X
127 222219 1 FILTER X X
128 224716 1 BRACKET ASSEMBLY X X
129 100005 2 SCREW, HEX HD X X
130 224717 1 PIPE, SUCTION X X
131 224487 6 NUT X X
132 224489 6 RING, CUTTING X X
133 224480 4 FITTING, ELBOW, SWIVEL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-59
SECTION 3: DRIVELINE
DRIVELINE KIT

33 34 34 35
37 37
26 7
37
11 36 10
38 37
26 30 18
38 36
28 38
23 38
25 20 35 32
19 37
1 2 15
17 31
16 22 27
26 33 38 13
28 8
26
12
14 9 37 27
26 33 38 30 29
28 26 36
14
14

24

24
24 24

3 24 24
5 6

24

21

TD0003632-D
E09840430-R

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-60
SECTION 3: DRIVELINE
DRIVELINE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290435 1 PROPSHAFT X X
2 290419 1 PROPSHAFT X X
3 290263 1 PROPSHAFT X X
4 290262 1 PROPSHAFT X X
5 290261 1 PROPSHAFT X X
6 290261 1 PROPSHAFT X X
7 217221 1 GUARD, FRONT, PTO SHAFT X X
8 207364 1 COUPLING, PTO X X SEE PAGE 3-65 FOR BREAKDOWN
9 207352 1 COUPLING X X
10 187887 1 GUARD, PTO SHAFT, REAR X X
11 184846 1 GUARD, PROPSHAFT, TOP X X
12 184610 1 GUARD, PROPSHAFT, BOTTOM, FRONT X X
13 178754 1 U-BRACKET, GUARD, PTO SHAFT, FRONT X X
14 176083 3 GUARD, PROPSHAFT, BOTT X X
15 160009 1 WASHER X X
16 101360 4 NUT, STOVER X X
17 100966 6 NUT, CLEVELOC X X
18 100944 1 BOLT, HEXHD X X
19 100925 4 SCREW, HEXHD X X
20 100767 4 BOLT, HEXHD X X
21 100731 6 SCREW X X
22 100721 4 BOLT, HEXHD X X
23 100720 28 BOLT, HEXHD X X
24 100549 4 WASHER, FLAT X X
25 100532 12 WASHER, HARDENED X X
26 100424 2 WASHER, HARDENED X X
27 100323 6 NUT, NYLOC X X
28 100316 1 NUT, NYLOC X X
29 100314 2 NUT, NYLOC X X
30 100212 1 BOLT X X
31 100198 6 SCREW, HEXHD X X
32 100158 6 BOLT X X
33 100086 2 SCREW, HEXHD X X
34 100085 1 SCREW, HEXHD X X
35 100083 9 SCREW, HEXHD X X
36 100064 5 WASHER, FLAT X X
37 100062 27 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-61
SECTION 3: DRIVELINE
PROPSHAFTS

1
5
16 13

8
4
3

1 6

2
4
7

6 5

10

7
9

8
11 12

15

18

14
17
13
16

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-62
SECTION 3: DRIVELINE
PROPSHAFTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290396 1 PROPSHAFT X X
2 221753 1 CROSS & ROLLER, LUBE FOR LIFE X X
3 221931 1 CROSS & ROLLER, RE-LUBE X X
4 221754 2 FLANGE X X
5 290435 1 PROPSHAFT X X
6 226750 2 UNIVERSAL JOINT X X
7 216666 2 NIPPLE,GREASE X X
8 290261 2 PROPSHAFT X X
9 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
10 100720 8 BOLT, HEX HD X X
11 121290 1 VALVE, AIR-RELIEF X X
12 121289 1 CAP, DUST X X
13 290262 1 PROPSHAFT X X
14 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
15 100720 8 BOLT, HEX HD X X
16 290263 1 PROPSHAFT X X
17 206765 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
18 100720 8 BOLT, HEX HD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-63
SECTION 3: DRIVELINE
COUPLING, PTO

2 3 8

3
5 7

14
6

13
16

15

17

12

11

10

TD0000856

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-64
SECTION 3: DRIVELINE
COUPLING, PTO

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207364 1 COUPLING, PTO X X SEE PAGE 3-60 FOR FITMENT
2 208191 2 ELEMENT, RUBBER X X
3 150015 2 BEARING X X
4 208192 1 DISC, FRICTION X X
5 NSI 1 JOURNAL, SUPPORTING X X
6 NSI 1 HUB X X
7 NSI 1 RING, SPACER X X
8 NSI 1 CIRCLIP X X
9 NSI 1 CASING X X
10 NSI 1 SPRING, CUP X X
11 NSI 1 RING, CENTERING X X
12 NSI 1 HUB, SPIGOT X X
13 NSI 6 SCREW, CAP X X
14 NSI 6 NUT X X
15 NSI 6 SCREW, CAP X X
16 NSI 6 WASHER, LOCK X X
17 NSI 6 NUT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-65
SECTION 3: DRIVELINE
THRU DRIVE KIT

15
9 14
6
5 7

3 8

2
1

13
11

1
2

10 8

12
13
5 TD0004172-0
7
E09840431-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-66
SECTION 3: DRIVELINE
THRU DRIVE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 221176 2 INPUT SHAFT NUT X X
2 221175 2 INPUT SHAFT NUT WASHER X X
3 190956 2 YOKE X X
4 166851 1 DRIVE SHAFT, THRU DRIVE X X
5 161584 2 COVER, BEARING - THRU DRIVE X X
6 161569 1 RING, BRG RETAINER - THRU DRIVE X X
7 150081 2 BEARING X X
8 140581 2 SEAL, S/LIP X X
9 120807 1 ELBOW X X
10 120148 1 CONNECTOR X X
11 100362 4 BOLT X X
12 100211 8 BOLT X X
13 100148 12 WASHER, FLAT X X
14 100147 8 WASHER, FLAT X X
15 100089 8 SCREW X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-67
SECTION 3: DRIVELINE
KIT, PARK BRAKE MOUNTING

2
8 5
9

4
9
11

7 10
6
10
7
TD0004173-0
E09840432-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-68
SECTION 3: DRIVELINE
KIT, PARK BRAKE MOUNTING

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR, PARK BRAKE X X SEE PAGE 3-71 FOR DETAIL
2 176299 6 SHIM, PARK BRAKE X X
3 176073 2 PLATE, STOP, PARK BRAKE X X
4 176072 2 PLATE, STEPPED, PARK BRAKE X X
5 174057 4 SHIM, PARK BRAKE X X
6 160875 1 DISC, P/BRAKE X X
7 100923 4 SCREW, HEXHD X X
8 100654 2 NUT, STOVER X X
9 100536 4 WASHER, HARDENED X X
10 100532 4 WASHER, HARDENED X X
11 100146 2 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-69
SECTION 3: DRIVELINE
PARK BRAKE ASSEMBLY

1
6 44 43
41
42
5

33
34
35

36
7
37
57 8 32
31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
47 45
17 27
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-70
SECTION 3: DRIVELINE
PARK BRAKE ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR, PARK BRAKE
2 222240 1 CALIPER BODY
3 227031 1 SADDLE
4 222242 1 PLATE, END MERITOR BRAKE
5 226224 1 PADS, SET PARK BRAKE (SET CONSISTS OF 2 PADS)
6 227288 1 KIT, ANTI RATTLE SPRING INCLUDES ITEMS 10,11 & 20, 21
7 222606 2 SPACER
8 NSI 1 STABILISER BAR
9 223722 1 KIT, SLIDE PIN INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN
11 NSI 1 LOCKING CLIP
12 NSI 2 PISTON SCREWS
13 NSI 2 ROLL PINS
14 NSI 2 PISTON SEAL ASSY
15 NSI 2 SLIDE PIN SEALS
16 NSI 2 SLIDE PIN BUSHING
17 NSI 2 SLIDE PIN COVER PLUGS
18 NSI 2 SLIDE PINS
19 NSI 2 SLIDE PIN CLAMP BOLTS
20 NSI 1 COPPER WASHER
21 NSI 1 BLANKING PLUG
22 223717 1 KIT, SEAL & GASKET INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT, ADJUSTER SLEEVE & THRUST INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG
25 NSI 2 CIRCLIPS
26 NSI 2 SPRINGS
27 NSI 1 ACTUATOR BLOCK
28 NSI 2 ADJUSTER SLEEVES GEARS
29 NSI 2 ADJUSTER SLEEVES
30 NSI 2 PISTONS
31 NSI 1 LOAD PLATE
32 227070 1 KIT, ECCENTRIC SHAFT INCLUDES ITEMS 10,11, 20,21, 33-40, 43,44
33 NSI 1 SEAL ASSY
34 NSI 2 CAPSCREWS-COVER PLATE
35 NSI 1 SHAFT COVER-BEARING SEAL
36 NSI 1 BEARING
37 NSI 1 GASKET SEAL-TOP COVER
38 NSI 1 SPACER, WASHER
39 NSI 1 ECCENTRIC SHAFT
40 NSI 1 BEARING
41 223646 1 KIT, LEVER
42 223646 1 LEVER, MERITOR BRAKE
43 100083 1 SCREW, HEXHEAD
44 100312 1 NUT, NYLOC
45 223719 1 KIT, ADJUSTER RH INCLUDES ITEMS 20,21 & 46-53
46 NSI 1 ADJUSTER SCREW
47 NSI 2 DAMPING RING
48 NSI 1 COMPRESSION SPRING
49 NSI 1 ADJUSTER CASSETTE
50 NSI 1 BEVEL GEAR-TORQUE LIMITER
51 NSI 1 ADJUSTER GEAR SEGMENT
52 NSI 4 RETAINING BOLT
53 NSI 2 COUNTERSUNK BOLT
54 NSI 1 GASKET SEAL
55 223716 1 KIT, BEARING NLA UNTIL FURTHER NOTICE
56 222239 1 ACTUATOR ASSEMBLY SEE NEXT PAGE FOR BREAK DOWN.
57 227297 1 COVER, PROTECTION

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-71
SECTION 3: DRIVELINE
ACTUATOR ASSEMBLY

TD0004236

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-72
SECTION 3: DRIVELINE
ACTUATOR ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 222239 1 ACTUATOR ASSEMBLY X X SEE PAGE 3-71 FOR FITMENT
2 100037 2 NUT X X
3 100010 2 WASHER X X
4 200093 1 CLEVIS X X
5 220211 1 DIAPHRAGM X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-73
SECTION 3: DRIVELINE
AXLE, FRONT, B40D (WDB)

16
3
4
15

11

22
15
1

4 12 17
13
9
14 5
3 18 8
20
76
19
21 22
10

TD0005830-0
340127-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-74
SECTION 3: DRIVELINE
AXLE, FRONT, B40D (WDB)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310349 1 DIFF HEAD X SEE PAGE 3-135 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
2 261577 1 KIT, BRAKE, FRONT AXLE, WDB X
SEE PAGE 3-115 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
3 261467 2 KIT, FINAL DRIVE X
SEE PAGE 3-95 FOR DETAIL
4 221467 2 SEAL, ASSY-OIL DUO CONE X
5 221176 1 INPUT SHAFT NUT X
6 221045 2 STUD NUT X
7 221044 2 WASHER, FLAT X
8 221041 2 STUD, SHIFT FORK MOUNTING X
9 220532 1 WASHER, INPUT SHAFT NUT X
10 210038 1 AIR SHIFT X
11 207660 1 PLUG X SEE PAGE 3-93 FOR DETAIL
12 207626 1 PLUG, MAGNETIC X SEE PAGE 3-93 FOR DETAIL
13 190956 1 YOKE, MID AXLE INPUT X
14 203375 1 PLATE, AXLE SERIAL NUMBER X
15 201785 2 SIDE SHAFT X
16 192007 1 BANJO HSG X
17 161568 1 SPACER, THRU DRIVE DIFF INPUT X
18 100978 4 POP RIVET X
19 100790 8 WASHER, SPRING X
20 100789 8 STUD X
21 100788 8 NUT X
22 100726 4 SCREW, HEXHD X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-75
SECTION 3: DRIVELINE
AXLE, MIDDLE, B40D (WDB)

3
4
14
17
1
20
15
8
5

17

13 29
28
27 30
32
10

6 31

36 22
16 24 23
21
33 25 26
18
34 9 19 7
35

TD0004175-A
340012 - E

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-76
SECTION 3: DRIVELINE
AXLE, MIDDLE, B40D (WDB)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310350 1 DIFF HEAD, CTD, TDS X SEE PAGE 3-139 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
2 261578 1 KIT, BRAKE, MID AXLE, WDB X
SEE PAGE 3-117 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
3 261467 2 KIT, FINAL DRIVE, WDB X
SEE PAGE 3-95 FOR DETAIL
4 221467 2 SEAL, ASSY-OIL DUO CONE X
5 221176 1 NUT, INPUT SHAFT X
6 221171 1 PIN, DOWEL, CARRIER COVER X
7 221169 1 NUT, PINION X
8 220532 1 WASHER, INPUT SHAFT NUT X
9 216357 1 YOKE
10 210038 1 AIR SHIFT X
11 207660 1 PLUG X SEE PAGE 3-93 FOR DETAIL
12 207626 1 PLUG, MAGNETIC X SEE PAGE 3-93 FOR DETAIL
13 203375 1 PLATE, AXLE SERIAL NUMBER X
14 201785 2 SHAFT, SIDE X
15 190956 1 YOKE
16 190853 1 COVER, T/D AXLE X
17 183230 1 BANJO HSG, T/D X
18 174318 11 SPACER, BOLTS REAR COVER X
19 162455 1 WASHER, STEPPED X
20 161568 1 SPACER, THRU DRIVE DIFF INPUT X
21 161295 1 SPACER, THRU DRIVE BEARING X
22 160814 1 SPACER, THRU DRIVE DIFF BRG X
23 160813 1 SPACER, THRU DRIVE DIFF YOKE X
24 150127 1 BEARING, CYL ROLLER X
25 140725 1 SEAL, D/L VITON X
26 140342 1 V-RING X
27 100978 4 POP RIVET X
28 100790 8 WASHER, SPRING, UNPLATED X
29 100789 8 STUD, UNPLATED X
30 100788 8 NUT, UNPLATED X
31 100769 1 BOLT, HEXHD X
32 100726 4 SCREW, HEXHD X
33 100591 4 TAPER, DOWEL, THRU DRIVE REAR X
34 100451 11 WASHER, SPRING, UNPLATED X
35 100450 11 NUT, UNPLATED X
36 100449 11 STUD, STRETCH X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-77
SECTION 3: DRIVELINE
AXLE, REAR, B40D (WDB)

2
14
10

11
12
13 17
2

21
1
16
15
8
4

19 9

18
20 21
7 21
6
5

TD0005705-A
340123-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-78
SECTION 3: DRIVELINE
AXLE, REAR, B40D (WDB)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310349 1 DIFF HEAD X
2 262909 2 KIT, FINAL DRIVE X
3 261471 1 KIT, BRAKE, REAR AXLE X
4 221176 1 INPUT SHAFT NUT X
5 221045 2 STUD NUT X
6 221044 2 WASHER, FLAT X
7 221041 2 SHIFT UNIT STUD X
8 220532 1 WASHER X
9 210038 1 AIR SHIFT X
10 207660 1 PLUG X
11 207626 1 PLUG X
12 203375 1 PLATE, AXLE SERIAL NUMBER X
13 201785 2 SIDE SHAFT X
14 192004 1 BANJO X
15 190956 1 YOKE X
16 161568 1 SPACER X
17 100978 4 POP RIVET X
18 100790 8 WASHER X
19 100789 8 STUD X
20 100788 8 NUT X
21 100726 4 SCREW X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-79
SECTION 3: DRIVELINE
AXLE, FRONT CALIPER, B35D

14

15

10

21
14
1
11
16 12
13
8
3 17 4
7
19 65
18
20 21
9

TD0005832-0
340129-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-80
SECTION 3: DRIVELINE
AXLE, FRONT CALIPER, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFF HEAD X SEE PAGE 3-135 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
2 262556 1 KIT, BRAKE, FRONT AXLE,DISC X
SEE PAGE 3-107 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
3 261468 2 KIT, FINAL DRIVE X
SEE PAGE 3-99 FOR DETAIL
4 221176 1 INPUT SHAFT NUT X
5 221045 2 STUD NUT X
6 221044 2 WASHER, FLAT X
7 221041 2 STUD, SHIFT FORK MOUNTING X
8 220532 1 WASHER, INPUT SHAFT NUT X
9 210038 1 AIR SHIFT X
10 207660 1 PLUG X SEE PAGE 3-93 FOR DETAIL
11 207626 1 PLUG, MAGNETIC X SEE PAGE 3-93 FOR DETAIL
12 190956 1 YOKE X
13 203375 1 PLATE, AXLE SERIAL NUMBER X
14 201785 2 SIDE SHAFT X
15 192007 1 BANJO HSG X
16 161568 1 SPACER, THRU DRIVE DIFF INPUT X
17 100978 4 POP RIVET X
18 100790 8 WASHER, SPRING X
19 100789 8 STUD X
20 100788 8 NUT X
21 100726 4 SCREW, HEXHD X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-81
SECTION 3: DRIVELINE
AXLE, MIDDLE CALIPER, B35D

5 32

23
25
24
22
26
27
37 13
17 20
34 4
19
35 28
36

3
16 33

18

21
11 14

12
16 30
15
1
29 4
3 31
8
10
7
6
TD0003231-0
340077-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-82
SECTION 3: DRIVELINE
AXLE, MIDDLE CALIPER, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310304 1 DIFF HEAD, T/D SOLID X SEE PAGE 3-139 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
2 262555 1 KIT, BRAKE, MID & REAR AXLE X
SEE PAGE 3-109 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
3 261468 2 KIT, FINAL DRIVE, DISC X
SEE PAGE 3-99 FOR DETAIL
4 221176 2 INPUT SHAFT NUT X
5 221171 1 CARRIER COVER DOWEL PIN X
6 221045 2 STUD NUT X
7 221044 2 WASHER, FLAT X
8 221041 2 SHIFT UNIT STUD X
9 220532 1 WASHER, INPUT SHAFT NUT X
10 210038 1 AIR SHIFT X
11 207660 2 PLUG X SEE PAGE 3-93 FOR DETAIL
12 207626 1 PLUG, MAGNETIC X SEE PAGE 3-93 FOR DETAIL
13 216357 1 YOKE, T/D, BACK X
14 190956 1 YOKE, MID AXLE INPUT X
15 203375 1 PLATE, AXLE SERIAL NUMBER X
16 201785 2 SIDE SHAFT X
17 190853 1 COVER, T/D AXLE X
18 183230 1 BANJO HSG, T/D X
19 174318 11 SPACER, BOLTS REAR COVER X
20 162455 1 WASHER, STEPPED X
21 161568 1 SPACER, THRU DRIVE DIFF INPUT X
22 161295 1 SPACER, THRU DRIVE BEARING X
23 160814 1 SPACER, THRU DRIVE, DIFF BEARING X
24 160813 1 SPACER, THRU DRIVE , DIFF YOKE X
25 150127 1 BEARING, CYLINDER ROLLER X
26 140725 1 SEAL, D/L VITON X
27 140342 1 V-RING X
28 120333 1 PLUG, HEX SOCKET X
29 100790 8 WASHER, SPRING, UNPLATED X
30 100789 8 STUD, UNPLATED X
31 100788 8 NUT, UNPLATED X
32 100769 1 BOLT, HEXHD X
33 100726 4 SCREW, HEXHD X
34 100591 4 TAPER, DOWEL, T-DRIVE, REAR X
35 100451 11 WASHER, SPRING, UNPLATED X
36 100450 11 NUT, UNPLATED X
37 100449 11 STUD, STRETCH X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-83
SECTION 3: DRIVELINE
AXLE, REAR CALIPER, B35D

3
13
14

13
12 17

TD0005798-0
340121-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-84
SECTION 3: DRIVELINE
AXLE, REAR CALIPER, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFF HEAD, H/DRIVE X SEE PAGE 3-135 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
2 262555 1 KIT, BRAKE, MID & REAR AXLE X
SEE PAGE 3-109 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
3 261468 2 KIT, FINAL DRIVE, DISC X
SEE PAGE 3-99 FOR DETAIL
4 221176 1 INPUT SHAFT NUT X
5 221045 2 STUD NUT X
6 221044 2 WASHER, FLAT X
7 221041 2 STUD, SHIFT FORK MOUNTING X
8 220532 1 WASHER, NPUT SHAFT NUT X
9 210038 1 AIR SHIFT X
10 207660 1 PLUG X SEE PAGE 3-93 FOR DETAIL
11 207626 1 PLUG, MAGNETIC X SEE PAGE 3-93 FOR DETAIL
12 203375 1 PLATE, AXLE SERIAL NUMBER X
13 201785 2 SIDE SHAFT X
14 192004 1 BANJO HSG, HIGH, R X
15 190956 1 YOKE X
16 161568 1 SPACER, THRU DRIVE DIFF INPUT X
17 100978 4 POP RIVET X
18 100790 8 WASHER, SPRING X
19 100789 8 STUD X
20 100788 8 NUT X
21 100726 4 SCREW, HEXHD X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-85
SECTION 3: DRIVELINE
AXLE, FRONT, B35D (WDB)

3
2

14
22
17

13

11

10

8
21

1
9 16

12
15
19 4

18
5
20 TD0005831-0
340128-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-86
SECTION 3: DRIVELINE
AXLE, FRONT, B35D (WDB)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFF HEAD X SEE PAGE 3-135 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
2 263728 1 KIT, BRAKE & BREATHER, F X
SEE PAGE 3-119 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
3 263019 2 KIT, F/D, 12 STUD X
SEE PAGE 3-101 FOR DETAIL
4 221176 1 NUT, INPUT SHAFT X
5 210038 1 AIR SHIFT X
6 208547 2 SEAL, DUO-CONE X
7 207660 1 PLUG X SEE PAGE 3-93 FOR DETAIL
8 207626 1 PLUG, MAGNETIC X SEE PAGE 3-93 FOR DETAIL
9 203375 1 PLATE, AXLE SERIAL NUMBER X
10 201785 2 SHAFT, SIDE X
11 192006 1 BANJO HSG X
12 190956 1 YOKE X
13 187260 2 SPACER, WELD-ON, K-CLAMP X
14 178444 2 PLATE, CATCH, M&R BANJO, LWB X
15 161568 1 SPACER, THRU DRIVE, DIFF INPUT X
16 100978 4 POP RIVET X
17 100931 8 BOLT, HEXHD X
18 100790 8 WASHER, SPRING X
19 100789 8 STUD X
20 100788 8 NUT X
21 100726 4 SCREW, HEXHD X
22 100062 8 WASHER, FLAT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-87
SECTION 3: DRIVELINE
AXLE, MIDDLE, B35D (WDB)

5 31

24
23
19

22
36
14 21
33 25
18 26
34 35 6
4

39
27

2
8
12

13
20
4

11
10 29
1
28
30 32 37
7 38

TD0003235-A
340091-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-88
SECTION 3: DRIVELINE
AXLE, MIDDLE, B35D (WDB)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310304 1 DIFF HEAD X
2 263019 2 KIT, FINAL DRIVE X
3 262903 1 KIT, BRAKE X
4 221176 2 INPUT SHAFT NUT X
5 221171 1 CARRIER COVER DOWEL PIN X
6 216357 1 YOKE X
7 210038 1 AIR SHIFT X
8 208547 2 SEAL X
9 207660 2 PLUG X
10 207626 1 PLUG X
11 203375 1 PLATE X
12 201785 2 SIDE SHAFT X
13 190956 1 YOKE X
14 190853 1 COVER X
15 186569 1 PLATE, CATCH, GUTTER X
16 186568 1 PLATE, CATCH, GUTTER X
17 182393 1 BANJO X
18 174318 11 SPACER X
19 162455 1 WASHER, STEPPED X
20 161568 1 SPACER X
21 161295 1 SPACER X
22 160814 1 SPACER X
23 160813 1 SPACER X
24 150127 1 BEARING, CYL ROLLER X
25 140725 1 SEAL, D/L VITON X
26 140342 1 V RING, FORSHEDA X
27 100931 8 BOLT, HEXHD X
28 100790 8 WASHER, SPRING X
29 100789 8 STUD X
30 100788 8 NUT X
31 100769 1 BOLT X
32 100726 4 SCREW X
33 100591 4 TAPER DOWEL X
34 100451 11 WASHER, SPRING X
35 100450 11 NUT X
36 100449 11 STUD, STRETCH X
37 100364 2 SCREW, HEXHD X
38 100064 2 WASHER, FLAT X
39 100062 8 WASHER, FLAT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-89
SECTION 3: DRIVELINE
AXLE, REAR, B35D (WDB)

3
10 9

8 16

11

12
4
14

1
13
15

5
18
17

TD0005799-0
340122-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-90
SECTION 3: DRIVELINE
AXLE, REAR, B35D (WDB)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFF HEAD, H/DRIVE X SEE PAGE 3-135 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
2 261471 1 KIT, BRAKE, REAR AXLE, WDB X
SEE PAGE 3-125 FOR DETAIL
DO NOT ORDER - FOR INFO ONLY;
3 261468 2 KIT, FINAL DRIVE, DISC X
SEE PAGE 3-99 FOR DETAIL
4 221176 1 INPUT SHAFT NUT X
5 210038 1 AIR SHIFT X
6 207660 1 PLUG X SEE PAGE 3-93 FOR DETAIL
7 207626 1 PLUG, MAGNETIC X SEE PAGE 3-93 FOR DETAIL
8 203375 1 PLATE, AXLE SERIAL NUMBER X
9 201785 2 SIDE SHAFT X
10 192004 1 BANJO HSG, HIGH, R X
11 190956 1 YOKE X
12 161568 1 SPACER, T/DRV DIFF INPUT X
13 100790 8 WASHER, SPRING X
14 100789 8 STUD X
15 100788 8 NUT X
16 100726 4 SCREW, HEXHD X
17 100364 2 SCREW, HEXHD X
18 100064 2 WASHER, FLAT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-91
SECTION 3: DRIVELINE
AXLE DRAIN & FILLER PLUGS

3
1

TD0005428

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-92
SECTION 3: DRIVELINE
AXLE DRAIN & FILLER PLUGS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
INCLUDES ITEM 3; SEE PAGE 3-
1 207626 1 PLUG, DRAIN MAGNETIC X X
75,77,79,81,83,85,87,89,91 FOR FITMENT
INCLUDES ITEM 3; SEE PAGE 3-
2 207660 1 PLUG, FILLER X X
75,77,79,81,83,85,87,89,91 FOR FITMENT
3 140880 2 O-RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-93
SECTION 3: DRIVELINE
FINAL DRIVE KIT FOR FRONT & MIDDLE AXLES, B40D

23

37
21

4 6
24
16
12
18
36
3
2
30

1
11
20

17

14
34
15
22
10
8
33
9 35
5
7

19

29

13
28
27 32
25
26
31

TD0004177-A
261467-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-94
SECTION 3: DRIVELINE
FINAL DRIVE KIT FOR FRONT & MIDDLE AXLES, B40D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207796 1 PLUG X
2 207676 1 PLUG, MAGNETIC X
3 206607 1 RINGGEAR X
4 206606 3 PLANET GEAR, HD X
5 206598 1 SUNGEAR, HD X
6 201748 3 CIRCLIP EXTERNAL, PLANET PIN X
7 201747 1 CIRCLIP EXTERNAL, SIDESHAFT X
8 201745 1 PIN, LOCK NUT X
9 201744 1 CLIP, SPRING X
10 190899 1 WASHER, LOCKNUT X
11 161784 1 HUB, MACHINED WET BRAKE X
12 161691 1 PLANET CARRIER, 3 PIN X
13 161280 1 CARRIER, SEAL, 20T AXLE LABRINTH X
14 161138 1 WASHER, THRUST, 20 TON AXLE X
15 161021 1 SPACER, CIRCLIP X
16 160748 6 PLANET, THRUST X
17 160722 1 NUT, LOCK X
18 160711 1 RING, GEAR, CARRIER, FLAME, HARDEN X
19 160710 1 SHAFT, STUB, MACHINED X
20 160688 3 PIN, PLANET GEAR X
21 160360 4 PLATE, LOCK X
22 160194 1 PLUG, BRONZE THRUST X
23 160190 4 PLATE, RETAINER, RING GEAR X
24 150198 3 BEARING, ASS, PLANET X
25 150113 1 CUP, BEARING X
26 150112 1 CONE, BEARING X
27 150111 1 CUP BEARING X
28 150110 1 CONE, BEARING X
29 140350 1 SEAL, OIL X
30 140262 3 O RING, PLANET PIN X
31 101997 12 CAPSRREW, SOCHD X
32 101991 20 CAPSCREW, SOCHD X
33 100521 12 WASHER, WHEEL STUD X
34 100511 12 STUD, WHEEL X
35 100510 12 NUT, WHEEL X
36 100214 29 SCREW, HEXHD X
37 100149 8 SCREW, HEXHD X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-95
SECTION 3: DRIVELINE
FINAL DRIVE KIT FOR REAR AXLES, B40D

22 38
24
3
38

11

1 6
16
4
2 25
16
31
21
37

27
18

17
9
14
5
15 35
7
23
8

34
36

20
33
12
32
30

13
29
28
TD0005552-A
26
262909-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-96
SECTION 3: DRIVELINE
FINAL DRIVE KIT FOR REAR AXLES, B40D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207796 1 PLUG X
2 207676 1 PLUG, MAGNETIC X
3 206607 1 RINGGEAR X
4 206606 3 PLANET GEAR X
5 206598 1 SUNGEAR, HD X
6 201748 3 CIRCLIP EXTERNAL-PLANET PIN X
7 201747 1 CIRCLIP EXTERNAL-SIDESHAFT X
8 201745 1 PIN, LOCK NUT X
9 201744 1 CLIP-SPRING X
10 190899 1 WASHER, LOCKNUT X
11 161691 1 PLANET CARRIER, 3 PIN X
12 161281 1 LABRINTH, SEAL CARRIER X
13 161280 1 CARRIER, SEAL, AXLE LABRINTH X
14 161138 1 WASHER, THRUST, TON AXLE X
15 161021 1 SPACER, CIRCLIP X
16 160748 6 PLANET, THRUST X
17 160722 1 NUT, LOCK X
18 160717 1 HUB, MACHINED X
19 160711 1 RING, GEAR, CARRIER-FLAME, HARDEN X
20 160710 1 SHAFT, STUB, MACHINED X
21 160688 3 PIN, PLANET GEAR X
22 160360 4 PLATE, LOCK X
23 160194 1 PLUG, BRONZE THRUST X
24 160190 4 PLATE, RETAINER, RING GEAR X
25 150198 3 BEARING, ASS, PLANET X
26 150113 1 CUP, BEARING X
27 150112 1 CONE, BEARING X
28 150111 1 CUP BEARING X
29 150110 1 CONE, BEARING X
30 140469 1 SEAL, CASSETTE X
31 140262 3 O-RING, PLANET PIN X
32 140240 1 O-RING X
33 101997 12 CAPSCREW,S OCHD X
34 100521 12 WASHER X
35 100511 12 STUD, WHEEL26 TON AXLE X
36 100510 12 NUT, WHEEL(COLLAR)26TON X
37 100214 29 SCREW, HEXHD X
38 100149 8 SCREW, HEXHD X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-97
SECTION 3: DRIVELINE
FINAL DRIVE KIT FOR CALIPER AXLES, B35D

40
25
27
22

8
19
1

41
19

3
1
26 1

33

13
24
39 23

37

14
36 34
35
38 32
15

31
30
28
10 29

12 21
20
11
16
17 5
9
TD0004178-B
261468-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-98
SECTION 3: DRIVELINE
FINAL DRIVE KIT FOR CALIPER AXLES, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218408 3 PLANET GEAR X
2 207796 1 PLUG X
3 207676 1 PLUG, MAGNETIC X
5 206183 1 SUNGEAR, HD X
7 201782 1 GEAR, RING, EXT X
8 201748 3 CIRCLIP EXT-PLANET PIN X
9 201747 1 CIRCLIP EXT-SIDESHAFT X
10 201745 1 PIN, LOCK NUT X
11 201744 1 CLIP-SPRING X
12 190899 1 WASHER, LOCKNUT X
13 161691 1 PLANET CARRIER HD X
14 161281 1 LABRINTH, SEAL CARRIER X
15 161280 1 CARRIER, SEAL X
16 161138 1 WASHER, THRUST X
17 161021 1 SPACER, CIRCLIP X
19 160748 6 PLANET, THRUST X
20 160722 1 NUT, LOCK, HUB X
21 160717 1 HUB, MACHINED X
22 160711 1 RING GEAR CARRIER X
23 160710 1 SHAFT, STUB, MACHINED X
24 160688 3 PIN, PLANET GEAR X
25 160360 4 PLATE, LOCK X
26 160194 1 PLUG, BRONZE THRUST X
27 160190 4 PLATE, RETAINER, RING GEAR X
28 150113 1 CUP, BEARING X
29 150112 1 CONE, BEARING X
30 150111 1 CUP, BEARING X
31 150110 1 CONE, BEARING X
32 140469 1 SEAL, CASSETTE X
33 140262 3 O-RING, PLANET PIN X
34 140240 1 O RING X
35 101997 12 CAPSCREW, SOCHEAD X
36 100521 12 WASHER, WHEEL STUD X
37 100511 12 STUD, WHEEL X
38 100510 12 NUT, WHEEL (COLLAR) X
39 100214 29 SCREW,HEXHEAD X
40 100149 8 SCREW, HEXHEAD X
41 150198 3 BEARING, ASS, PLANET X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-99
SECTION 3: DRIVELINE
FINAL DRIVE KIT FOR WDB AXLES, B35D

35
22
24

8
17
2 19
36
14
34 7

5
29

21 4

15

10
31

12
18 32
11 33
13
6 30
16
9
23

20

3
28
27
25
26

TD0003257-B
263019-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-100
SECTION 3: DRIVELINE
FINAL DRIVE KIT FOR WDB AXLES, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 218408 3 GEAR, PLANET X
3 216104 1 CLIP, SPRING, EXTERNAL X
4 207796 1 PLUG X
5 207676 1 PLUG, MAGNETIC X
6 206183 1 GEAR, SUN X
7 201782 1 GEAR, RING X
8 201748 3 CIRCLIP EXTERNAL-PLANET PIN X
9 201747 1 CIRCLIP EXTERNAL-SIDESHAFT X
10 201745 1 PIN, LOCK NUT X
11 201744 1 CLIP, SPRING X
12 190899 1 WASHER, LOCKNUT X
13 162461 1 WASHER, THRUST SAHR BRAKES X
14 161691 1 PLANET CARRIER, 3 PIN X
15 161414 1 HUB, SPLINED, WDB X
16 161021 1 SPACER, CIRCLIP X
17 160748 6 PLANET, THRUST X
18 160722 1 NUT, LOCK X
19 160711 1 RING, GEAR, CARRIER-FLAME, HARDEN X
20 160710 1 SHAFT, STUB, MACHINED X
21 160688 3 PIN, PLANET GEAR X
22 160360 4 PLATE, LOCK X
23 160194 1 PLUG, BRONZE THRUST X
24 160190 4 PLATE, RETAINER, RING GEAR X
25 150113 1 CUP, BEARING X
26 150112 1 CONE, BEARING X
27 150111 1 CUP BEARING X
28 150110 1 CONE, BEARING X
29 140262 3 O RING, PLANET PIN X
30 101991 20 CAPSCREW, SOCHD X
31 101205 12 STUD, WHEEL X
32 100521 12 WASHER, WHEEL STUD X
33 100510 12 NUT, WHEEL X
34 100214 29 SCREW, HEXHD X
35 100149 8 SCREW, HEXHD X
36 150198 3 BEARING, ASS, PLANET X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-101
SECTION 3: DRIVELINE
CALIPER HYD COMPONENT KIT, B35D - DETAIL A

16

17
22 1

19
17 21
23
22 19

3
8
8

15
5
19
4
19

19
19

18

11

20
4

TD0003916-A
264261-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-102
SECTION 3: DRIVELINE
CALIPER HYD COMPONENT KIT, B35D - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264260 1 CHOICE, ACCUMULATORS X
3 223816 3 FILTER, FUEL X
4 200062 6 CLAMP, HOSE X
5 186888 1 BRACKET, BREATHER, TRANSM/AXLE X
8 162404 2 WASHER X
11 130001 1 HOSE, PUSHLOCK X
15 121275 3 MALE, TAIL, 90 DEG X
16 121224 1 PLUG, HOLLOW HEX X
17 120587 2 PLUG X
18 120399 1 PLUG, BANKING X
19 120392 6 PLUG X
20 120161 3 ADAPTOR, BARBED HOSE X
21 100731 3 SCREW X
22 100148 2 WASHER, FLAT X
23 100062 3 WASHER, FLAT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-103
SECTION 3: DRIVELINE
CALIPER HYD COMPONENT KIT, B35D - DETAIL B

9
3

4 12
15

7
3
10 2

14

2
6

9 13

4
20

TD0003917-A
264261-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-104
SECTION 3: DRIVELINE
CALIPER HYD COMPONENT KIT, B35D - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 243257 2 HOSE X
3 223816 3 FILTER, FUEL X
4 200062 6 CLAMP, HOSE X
6 176174 1 PIPE,BRAKE, REAR, LONG X
7 172875 1 PIPE, BRAKE, REAR X
9 130001 1 HOSE, PUSHLOCK X
10 130001 1 HOSE, PUSHLOCK X
12 122157 1 CONNECT X
13 122084 1 CONNECT X
14 122065 1 TEE X
15 121275 3 MALE, TAIL X
20 120161 3 ADAPTOR, BARBED HOSE X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-105
SECTION 3: DRIVELINE
DISC BRAKE KIT, FRONT AXLE, B35D

31

8 33
22

30

34
22 30

27 32
29
28

27
29
28

18
6
23
3
4 2
1
15
16
25 24 17
8 9
31
24 33
22
28 22
29
32 28
29
5 7 27 34
27
24
10

24
11
26

TD0003224-A
262556-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-106
SECTION 3: DRIVELINE
DISC BRAKE KIT, FRONT AXLE, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100064 2 WASHER X
2 100085 2 SCREW X
3 100111 2 SCREW X
4 100148 2 WASHER, FLAT X
5 100461 60 CAPSCREW X
6 100757 2 SCREW, HEXHEAD X
7 101991 40 CAPSCREW, SOCHEAD X
8 122065 2 TEE X
9 122183 1 TEE, B/H, BRANCH X
10 160720 2 HOLDER, CALIPER - AXLE 6X6 X
11 160857 2 DISC, VENTILATED X
15 173838 1 MOUNTING, K-CLAMP, FRONT AXLE X
16 173839 1 MOUNTING, B/H, AXLE PIPES, FRONT X
17 173841 1 PIPE, CONTROL, CALIPER, RF X
18 173842 1 PIPE, CONTROL, CALIPER,LF X
22 190907 4 ELBOW X
23 203349 1 K-CLAMP, SINGLE X
24 290086 8 KIT, CALIPER FIXING PARTS X
25 290334 2 CALIPER X
26 290333 2 CALIPER X
27 120788 4 FITTING, BANJO X
28 120768 4 BOLT, BANJO X
29 101351 4 WASHER, COPPER X
30 120316 4 CONNECT X
31 176598 2 PIPE, SHORT, CRL, CAL, RF/LF X
32 176596 2 PIPE, CALIPER, A-FRAME, LF/RR X
33 176599 2 PIPE, LONG, CRL, CAL, RF/LF X
34 176597 2 PIPE, CALIPER, A-FRAME, LR/RF X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-107
SECTION 3: DRIVELINE
DISC BRAKE KIT, REAR & MID AXLE, B35D

29

6
7
20

22

13
19

10 33
26 1
28 34
32
25

11 28 35
37 31
36

8 9
27

36
30 37
14 35

TD0003223-A
262555-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-108
SECTION 3: DRIVELINE
DISC BRAKE KIT, REAR & MID AXLE, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100010 6 WASHER, FLAT X
6 100111 2 SCREW, HEXHD X
7 100148 2 WASHER, FLAT X
8 100461 60 CAPSCREW X
9 100467 12 CAPSCREW, SOCHD X
10 100807 6 CAPSCREW, SOCHD X
11 101991 28 CAPSCREW, SOCHD X
13 122183 1 TEE, B/H, BRANCH X
14 160857 2 DISC, VENTILATED X
19 173849 1 PIPE, CONTROL, CALIPER, RR X
20 173853 1 PIPE, CONTROL, CALIPER, LR X
22 176274 1 MOUNTING, B/H, AXLE PIPES, MID X
25 188125 2 SCRAPER, PERROT CALIPER X
26 188126 2 SCRAPER ASSY, PERROT CALIPER X
27 190459 2 HOLDER, CALIPER - AXLE X
28 290086 4 KIT, CALIPER FIXING PARTS X
29 290334 1 CALIPER X
30 290333 1 CALIPER X
31 176610 1 PIPE, CALIPER, LHS, MIDDLE-REAR X
32 176614 1 PIPE, CALIPER, RHS, MIDDLE-REAR X
33 120315 2 ELBOW X
34 190907 2 ELBOW X
35 120768 2 BOLT, BANJO X
36 120788 2 FITTING, BANJO X
37 101351 2 WASHER, COPPER X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-109
SECTION 3: DRIVELINE
MIDDLE & REAR AXLE GUARDS KIT, B35D

13
12

13 12

10 13 12
13 12
11

5
8 6

5
9
6 5 4

6 5 4
6 5 5 6 TD0004180-0
E09835011-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-110
SECTION 3: DRIVELINE
MIDDLE & REAR AXLE GUARDS KIT, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 176186 6 GUARD, BRAKE CALIPER X
2 172857 6 GUARD, AXLE X
3 172855 8 BRACKET, GUARD, AXLE, T/B X
4 172854 8 BRACKET, GUARD, AXLE, F/R X
5 100064 56 WASHER, FLAT X
6 100085 52 SCREW X
7 172853 4 PLATE, CONNECTING GUARD X
8 173985 2 GUARD, CTD X
9 100364 4 SCREW, HEXHEAD X
10 192034 2 GUARD, AXLE, LHS X
11 192035 2 GUARD, AXLE, RHS X
12 100215 8 SCREW, HEXHEAD X
13 100010 8 WASHER, FLAT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-111
SECTION 3: DRIVELINE
FRONT AXLE GUARDS KIT, B35D

5
6

6 5 14
15

3 1

6 5
TD0004181-0
E09835011-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-112
SECTION 3: DRIVELINE
FRONT AXLE GUARDS KIT, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 176186 6 GUARD, BRAKE CALIPER X
2 172857 6 GUARD, AXLE X
3 172855 8 BRACKET, GUARD, AXLE, T/B X
5 100064 56 WASHER, FLAT X
6 100085 52 SCREW X
14 176566 1 BRACKET, AXLE, GUARD, F/REAR X
15 176567 1 BRACKET, AXLE, GUARD, F/REAR X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-113
SECTION 3: DRIVELINE
WET DISC BRAKE

15 6

4 3
10
2
1
5
11

13 8
7
9

12

7
14
6

TD0004182-A
261577-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-114
SECTION 3: DRIVELINE
WET DISC BRAKE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100064 2 WASHER, FLAT X
2 100085 2 SCREW, HEXHEAD X
3 100111 2 SCREW, HEXHEAD X
4 100148 2 WASHER, FLAT X
5 100757 2 SCREW, HEXHEAD X
6 101991 40 CAPSCREW, SOCHEAD X
7 122151 2 ELBOW X
8 122183 1 TEE, B/H, BRANCH X
9 173838 1 MOUNTING ,K-CLAMP, FRONT AXLE X
10 173839 1 MOUNTING, B/H, AXLE PIPES, FRONT X
11 173843 1 PIPE, W/BRAKE, RH, FRONT X
12 173844 1 PIPE, W/BRAKE, LH, FRONT X
13 203349 1 K-CLAMP, SINGLE X
14 290129 1 ASSY, BRAKE, W/DISC, MOD, LH X SEE PAGE 3-145 FOR DETAIL
15 290130 1 ASSY, BRAKE, W/DISC, MOD, RH X SEE PAGE 3-143 FOR DETAIL

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-115
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, MIDDLE AXLE, B40D

9
8
3

6
7

TD0003445-A
261578-E

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-116
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, MIDDLE AXLE, B40D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290130 1 ASSY, BRAKE, W/DISC, MOD, RH X SEE PAGE 3-143 FOR DETAIL
2 290129 1 ASSY, BRAKE, W/DISC, MOD, LH X SEE PAGE 3-145 FOR DETAIL
3 176274 1 MOUNTING, B/H, AXLE PIPES, MID X
4 173855 1 PIPE, W/BRAKE, LH, REAR X
5 173854 1 PIPE, W/BRAKE, RH, REAR X
6 122183 1 TEE, B/H, BRANCH X
7 122151 2 ELBOW X
8 100148 2 WASHER, FLAT X
9 100111 2 SCREW, HEXHEAD X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-117
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, FRONT AXLE, B35D

22
21

8
12

10
16 1
11 14
4 6
19
9 3
2
18
5
13
17
15
20 7

TD0003921-A
263728-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-118
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, FRONT AXLE, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264444 2 BRAKE, WDB X SEE PAGE 3-147 FOR DETAIL
2 218554 2 HOSE, CONNECT X
3 200092 4 CLAMP, HOSE X
4 187313 1 PIPE, BREATHER X
5 187295 1 PIPE, COOLING X
6 187294 2 PIPE, COOLING X
7 187200 1 PIPE, COOLING X
8 187199 1 MOUNTING, B/H, AXLE PIPES X
9 187198 1 PIPE, BREATHER X
10 187197 1 PIPE, BRAKE X
11 187196 1 PIPE, BRAKE X
12 178977 1 PIPE, BREATHER X
13 178974 1 PIPE, BREATHER X
14 140269 4 O RING X
15 130002 0.5 HOSE, PUSHLOCK X
16 122183 1 TEE, B/H, BRANCH X
17 121172 2 CONNECTOR X
18 121104 2 TEE, UNION X
19 121102 1 TEE, B/H, BRANCH X
20 120051 2 ADAPTOR, MALE NPTF, PUSHLOCK X
21 100148 2 WASHER, FLAT X
22 100111 2 SCREW, HEXHD X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-119
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, MIDDLE AXLE, B35D

24 18
23
14
4
17 6

21 7
5 10
15

2
3
8 11
20
9
19

12
22
16

13

TD0003922-A
262903-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-120
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, MIDDLE AXLE, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264444 2 BRAKE, WDB X SEE PAGE 3-147 FOR DETAIL
2 218554 2 HOSE, CONNECT X
3 200092 4 CLAMP, HOSE X
4 178989 1 PIPE, BRAKE X
5 178988 1 PIPE, BRAKE X
6 178987 1 PIPE, BREATHER X
7 178986 1 PIPE, BREATHER X
8 178985 1 PIPE, BREATHER X
9 178984 1 PIPE, BREATHER X
10 178983 1 PIPE, GUTTER X
11 178982 1 PIPE, GUTTER X
12 178981 1 PIPE, GUTTER X
13 178980 1 PIPE, GUTTER X
14 176937 1 MOUNTING, B/H, AXLE PIPES X
15 140269 4 O-RING X
16 130002 2 HOSE, PUSHLOCK X
17 122183 1 TEE, B/H, BRANCH X
18 121241 1 CONNECTOR X
19 121172 2 CONNECTOR X
20 121104 2 TEE, UNION X
21 121102 1 TEE, B/H, BRANCH, X
22 120051 2 ADAPTOR, MALE NPTF, PUSHLOCK X
23 100148 2 WASHER, FLAT X
24 100111 2 SCREW, HEXHD X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-121
SECTION 3: DRIVELINE
AXLE & CTD GUARDS KIT

9
7

10
6

3
5
10 8
1 2
10

9 7

4 10 6
TD0004183-0
E09840011-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-122
SECTION 3: DRIVELINE
AXLE & CTD GUARDS KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 186370 1 GUARD, MID AXLE, RHS X
2 186369 1 GUARD, MID AXLE, LHS X
3 173985 2 GUARD, CTD X
4 172859 1 COVER, AXLE, BRAKE PIPE, RH X
5 172858 1 COVER, AXLE, BRAKE PIPE, LH X
6 100365 6 SCREW, HEXHEAD X
7 100364 4 SCREW, HEXHEAD X
8 100215 4 SCREW, HEXHEAD X
9 100064 4 WASHER, FLAT X
10 100010 10 WASHER, FLAT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-123
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, REAR AXLE

TD0004184-A
261471-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-124
SECTION 3: DRIVELINE
WET DISC BRAKE KIT, REAR AXLE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100461 12 CAPSCREW X X
2 100467 40 CAPSCREW, SOCHEAD X X
3 160667 2 SEAL PROTECTOR, AGRI HAULER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-125
SECTION 3: DRIVELINE
WET DISC BRAKE PUMP

12

13

3
2
11

3 9
6
10

3
7

2
15

7
17
18

8 14

16

TD0003081

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-126
SECTION 3: DRIVELINE
WET DISC BRAKE PUMP

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210788 1 PUMP, WET DISC BRAKE, DUAL 32CC X
2 NSI 2 BODY X
3 NSI 8 PIN, DOWEL X
4 NSI 1 SHAFT, DRIVE X
5 NSI 2 GEAR, DRIVEN X
6 NSI 1 GEAR, DRIVEN X
7 NSI 4 PLATE, THRUST X
8 NSI 1 COVER, FRONT X
9 NSI 1 FLANGE X
10 NSI 1 SHAFT, SPLINNED, CONNECTING X
11 NSI 1 COVER, REAR X
12 NSI 4 SCREW X
13 NSI 4 WASHER X
14 NSI 1 CIRCLIP X
15 140683 2 KIT, DOUBLE SEAL X
16 140760 1 O-RING, VITON X
17 100225 2 CAPSCREW, SOC HD X
18 100064 2 WASHER, FLAT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-127
SECTION 3: DRIVELINE
KIT, COOLER, WDB, COOLING

5
2

NOTE:
ASSEMBLE WITH NOTCH
FACING DOWN ON EACH
MOUNTING PLATE

TD0004185-A
261932-E

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-128
SECTION 3: DRIVELINE
KIT, COOLER, WDB, COOLING

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 261932 1 KIT, COOLER ASSY, WDB COOL X X
1 206649 1 OIL COOLER, MODINE X X
2 187642 8 SPACER, WDB COOLER X X
3 187090 2 MOUNTING, WDB COOLER X X
4 101307 16 WASHER, FLAT X X
5 100314 8 NUT, NYLOC X X
6 100093 8 BOLT, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-129
SECTION 3: DRIVELINE
DISC BRAKE CALIPER LOCATION

Inside View of Calipers


Note: Bleed screws are positioned
1 on the inside only, facing up.

Front Middle & Rear


Calipers Calipers

2 2
1

Front
Middle & Rear
Calipers
Calipers

Outside View of Calipers


Note: No Bleed screws are fitted on
the outside of the caliper.
TD0003070

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-130
SECTION 3: DRIVELINE
DISC BRAKE CALIPER LOCATION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290333 4 CALIPER, KNOTT X SEE PAGE 3-132 FOR DETAIL
2 290334 4 CALIPER, KNOTT X SEE PAGE 3-132 FOR DETAIL

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-131
SECTION 3: DRIVELINE
DISC BRAKE CALIPER BREAKDOWN

10

10
11

9
11
9

12
12

8 3
4
7

2
8

2
6
5

TD0003069

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-132
SECTION 3: DRIVELINE
DISC BRAKE CALIPER BREAKDOWN

I BB Pin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 290333 1 CALIPER, KNOTT X SEE PAGE 3-131 FOR FITMENT
1 290334 1 CALIPER, KNOTT X SEE PAGE 3-131 FOR FITMENT
2 218175 2 INSERT, PISTON COMP, WITH BLEED SCREW X FOR 290333
2 218177 2 INSERT, PISTON COMP, WITH BLEED SCREW X FOR 290334
3 218176 2 INSERT, PISTON, WITHOUT BLEED SCREW X FOR 290333
3 218178 2 INSERT, PISTON , WITHOUT BLEED SCREW X FOR 290334
USED ON ITEM 2 & 3. INCLUDES
4 218181 1 KIT, SEAL, KNOTT CALIPER X
ITEM 7
5 100372 24 CAPSCREW, SOCHEAD X
6 218179 48 WASHER, LOCK X
7 218180 4 RING, SEAL, KNOTT CALIPER X INCLUDED IN SEAL KIT ITEM 4
8 201806 3 SCREW, BLEED X
9 218199 2 COVER, WITH WEAR INDICATOR X
10 100178 8 SCREW, HEXHEAD X
11 100060 8 WASHER, SPRING X
12 217187 4 PAD, PERROT / KNOTT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-133
SECTION 3: DRIVELINE
FRONT/REAR DIFFERENTIAL ASSEMBLY

32
1
34 35

30 31 29
33 39
40
41 42

5 75

77 53 44 43
36
37,38
78

6
7

73 45
79 4
70 46
71 49 48
72 47
74
83 50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58

80 17
24
23
21 26
20 25
4
15
19
23 27 LH Side
28
RH Side 22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-134
SECTION 3: DRIVELINE
FRONT/REAR DIFFERENTIAL ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310083 1 DIFFERENTIAL HEAD (Ratio 3,7:1) X SEE PAGE 3-81,85,87,91 FOR FITMENT
1 310349 1 DIFFERENTIAL HEAD (Ratio 4,11:1) X SEE PAGE 3-75,79 FOR FITMENT
2 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
4 222494 1 CROWN WHEEL & PINION (Ratio 3,7:1) X
4 221137 1 CROWN WHEEL & PINION (Ratio 4,11:1) X
5 221133 1 PLUG X X
6 221157 1 SCREW X X
7 221158 1 NUT X X
8 221029 4 LOCKWIRE X X
9 221027 4 SCREW, CAP X X
10 221028 4 WASHER, FLAT X X
11 221030 1 LOCK, ADJUSTER X X
12 221031 1 PIN, COTTER X X
13 221032 2 BUSHING, DOWEL X X
14 221047 1 DIFF BEARING ADJUSTER X X
15 221046 1 DIFF BEARING ADJUSTER X X
16 221050 1 CUP, BEARING X X
17 221048 1 CUP, BEARING X X
18 221051 1 CONE, BEARING X X
19 221049 1 CONE, BEARING X X
20 221088 1 SPIDER X X
21 221090 16 BOLT X X
22 221091 16 NUT X X
23 221177 1 DIFF CASE ASSY X X
24 221054 12 SCREW,CAP X X
25 221093 1 GEAR, SIDE X X
26 221084 1 WASHER, THRUST SIDE GEAR X X
27 221086 4 PINION, SIDE X X
28 221087 4 WASHER, THRUST X X
29 220530 1 CUP, BEARING X X
30 221120 1 CUP, BEARING X X
31 150090 1 CONE, BEARING X X
32 221119 1 CONE, BEARING X X
33 220527 1 SHAFT, NPUT X X
34 220525 1 GEAR, HELICAL INPUT X X
35 220526 1 COVER, DIFF, CARRIER X X
36 221132 10 WASHER, LOCK X X
37 221130 1 SCREW, CAP,LONG X X
38 221129 9 SCREW,CAP, SHORT X X
39 221121 A/R SHIM X X
39 221122 A/R SHIM X X
39 221123 A/R SHIM X X
39 221124 A/R SHIM X X
40 220533 1 CUP, BEARING COVER X X
41 221173 1 SEAL, OIL X X
42 221175 1 WASHER X X
43 221176 1 NUT, INPUT SHAFT X X
44 222029 5 SCREW, CAP X X
45 221165 1 BEARING X X
46 221024 2 CONE, BEARING X X
47 221172 1 WASHER X X
48 220531 1 SPACER, BEARING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-135
SECTION 3: DRIVELINE
FRONT/REAR DIFFERENTIAL ASSEMBLY (CONTD)

32
1
34 35

30 31 29
33 39
40
41 42

5 75

77 53 44 43
36
37,38
78

6
7

73 45
79 4
70 46
71 49 48
72 47
74
83 50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
81 55 58

80 17
24
23
21 26
20 25
4
15
19
23 27 LH Side
28
RH Side 22 69 76

16
14
68

18 67
61 60
64
65 63 62

66

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-136
SECTION 3: DRIVELINE
FRONT/REAR DIFFERENTIAL ASSEMBLY (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
48 221055 A/R SPACER X X
48 221056 A/R SPACER X X
48 221057 A/R SPACER X X
48 221058 A/R SPACER X X
48 221059 A/R SPACER X X
48 221060 A/R SPACER X X
48 221061 A/R SPACER X X
48 221062 A/R SPACER X X
48 221063 A/R SPACER X X
48 221064 A/R SPACER X X
48 221065 A/R SPACER X X
48 221066 A/R SPACER X X
48 221067 A/R SPACER X X
48 221068 A/R SPACER X X
48 221069 A/R SPACER X X
49 221074 2 CUP, BEARING X X
50 221140 A/R SHIM X X
50 221141 A/R SHIM X X
50 221142 A/R SHIM X X
50 221143 A/R SHIM X X
51 221147 1 HOUSING, PINION BEARING & CUP X X
52 100328 6 WASHER X X
53 221171 2 PIN, DOWEL X X
54 220528 1 GEAR, HELICAL, PINION X X
55 221149 1 BEARING X X
56 221150 1 NUT X X
57 221152 1 RING, SNAP BEARING X X
58 221151 1 PIN, SPRING X X
59 221145 6 SCREW, CAP X X
60 221017 1 RING, SNAP, DRIVER X X
61 221016 1 DRIVER, PLATE, FRICTION X X
62 221014 13 PLATE, FRICTION, TANGED X X
63 221015 12 PLATE, FRICTION, SPLINED X X
64 221018 1 PLATE, PRESSURE X X
65 221019 1 RIN, SNAP, PLATE, PRESSURE X X
66 221020 12 SPRING, COMPRESSION X X
67 221021 1 CASE, DIFFERENTIAL CARRIER X X
68 221013 1 CLUTCH, SLIDING X X
69 221085 1 WASHER, THRUST SIDE GEAR X X
70 221044 2 WASHER, FLAT X X
71 221045 2 NUT, STUD X X
72 221040 1 FORK, SHIFT X X
73 221041 2 STUD, FORK SHIFT X X
74 200078 1 SEAL, SHIFT FORK SPRING X X
75 220639 1 DIFF CARRIER X X
76 221092 1 C/GEAR,SIDE & CURVIC, 36 SPLINE X X
77 221038 1 PLUG, EXPANSION, UPPER X X
78 221037 1 SHAFT, SHIFT FORK & O-RING ASSY X X
79 200536 1 PLUG, EXPANSION, LOWER X X
80 221033 1 CAP, ADJUSTER LOCK X X
81 221170 2 SCREW, CAP X X
82 221035 2 DOWEL, ADJUSTER X X
83 210038 1 ACTUATOR, AIR SHIFT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-137
SECTION 3: DRIVELINE
MIDDLE DIFFERENTIAL ASSEMBLY

1 30 32

34
70 35

31 29
33 39
40
41 42

5 76

78 53
44 43
36
37,38
79
6
7

72 45
80 4
74 46
75 49 48
71 47
73 50
84 49
46

8
9 10 57
12 56
2 13 51
8
9 10
3 11
13 52
59 54
83
82 55 58

24 17
81 23
21
20 25 26
4
15
19
23
27
28 LH Side
RH Side 22 69 77
16
14
68

18 67
61 60
64
65 63 62
66 TD0000953B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-138
SECTION 3: DRIVELINE
MIDDLE DIFFERENTIAL ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 310304 1 DIFFERENTIAL ASSEMBLY (Ratio 3,7:1) X SEE PAGE 3-83,89 FOR FITMENT
1 310350 1 DIFFERENTIAL ASSEMBLY (Ratio 4,11:1) X SEE PAGE 3-77 FOR FITMENT
2 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING X X COMES WITH DIFF CARRIER
4 222494 1 CROWN WHEEL & PINION (Ratio 3,7:1) X
4 221137 1 CROWN WHEEL & PINION (Ratio 4,11:1) X
5 221133 1 PLUG X X
6 221157 1 SCREW X X
7 221158 1 NUT X X
8 221029 4 LOCKWIRE X X
9 221027 4 SCREW, CAP, ADJUSTER X X
10 221028 4 WASHER, FLAT X X
11 221030 2 LOCK, ADJUSTER X X
12 221031 2 PIN, COTTER X X
13 221032 2 BUSHING, DOWEL X X
14 221047 1 ADJUSTER, DIFF, BEARING X X
15 221046 1 ADJUSTER, DIFF, BEARING X X
16 221050 1 CUP, BEARING X X
17 221048 1 CUP, BEARING X X
18 221051 1 CONE, BEARING X X
19 221049 1 CONE, BEARING X X
20 221088 1 SPIDER X X
21 221090 16 BOLT X X
22 221091 16 NUT X X
23 221177 1 DIFFERENTIAL CASE ASSY X X
24 221054 12 SCREW, CAP X X
25 221093 1 GEAR, SIDE X X
26 221084 2 WASHER X X
27 221086 4 PINION, SIDE X X
28 221087 4 WASHER, THRUST X X
29 220530 1 CUP, BEARING X X
30 221120 1 CUP, BEARING X X
31 150090 1 CONE, BEARING X X
32 221119 1 CONE, BEARING X X
33 220534 1 SHAFT, INPUT X X
34 220525 1 GEAR, HELICAL INPUT X X
35 220526 1 COVER, DIFF, CARRIER X X
36 221132 10 WASHER,LOCK X X
37 221130 1 SCREW,CAP, LONG X X
38 221129 9 SCREW,CAP,SHORT X X
39 221121 A/R SHIM X X
39 221122 A/R SHIM X X
39 221123 A/R SHIM X X
39 221124 A/R SHIM X X
40 220533 1 CUP, BEARING COVER X X
41 220529 1 SEAL, OIL X X
42 221175 1 WASHER X X
43 221176 1 NUT, INPUT SHAFT X X
44 222029 5 SCREW, CAP X X
45 221165 1 BEARING X X
46 221024 2 CONE, BEARING X X
47 221172 1 WASHER, SPACER X X
48 220531 1 SPACER, BEARING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-139
SECTION 3: DRIVELINE
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD)

1 30 32

34
70 35

31 29
33 39
40
41 42

5 76

78 53
44 43
36
37,38
79
6
7

72 45
80 4
74 46
75 49 48
71 47
73 50
84 49
46

8
9 10 57
12 56
2 13 51
8
9 10
3 11
13 52
59 54
83
82 55 58

24 17
81 23
21
20 25 26
4
15
19
23
27
28 LH Side
RH Side 22 69 77
16
14
68

18 67
61 60
64
65 63 62
66 TD0000953B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-140
SECTION 3: DRIVELINE
MIDDLE DIFFERENTIAL ASSEMBLY (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
48 221055 A/R SPACER, BEARING, X X
48 221056 A/R SPACER, BEARING X X
48 221057 A/R SPACER, BEARING X X
48 221058 A/R SPACER, BEARING X X
48 221059 A/R SPACER, BEARING X X
48 221060 A/R SPACER, BEARING X X
48 221061 A/R SPACER, BEARING X X
48 221062 A/R SPACER, BEARING X X
48 221063 A/R SPACER, BEARING X X
48 221064 A/R SPACER, BEARING X X
48 221065 A/R SPACER, BEARING X X
48 221066 A/R SPACER, BEARING X X
48 221067 A/R SPACER, BEARING X X
48 221068 A/R SPACER, BEARING X X
48 221069 A/R SPACER, BEARING X X
49 221074 2 CUP, BEARING X X
50 221140 A/R SHIM X X
50 221141 A/R SHIM X X
50 221142 A/R SHIM X X
50 221143 A/R SHIM X X
51 221147 1 HOUSING, PINION BEARING & CUP X X
52 100328 6 WASHER X X
53 221171 2 PIN, DOWEL X X
54 220528 1 GEAR, HELICAL X X
55 221149 1 BEARING X X
56 221150 1 NUT X X
57 221152 1 RING, SNAP, OUTER PINION BEARING X X
58 221151 1 PIN, SPRING, PINION NUT X X
59 221145 6 SCREW, CAP X X
60 221017 1 RING, SNAP, DRIVER X X
61 221016 1 DRIVER, PLATE, FRICTION X X
62 221014 9 PLATE, FRICTION, TANGED X X
63 221015 8 PLATE, FRICTION, SPLINED X X
64 221018 1 PLATE, PRESSURE X X
65 221019 1 RING, SNAP, PLATE, PRESSURE X X
66 221020 12 SPRING, COMPRESSION X X
67 221021 1 CASE, DIFFERENTIAL CARRIER X X
68 221013 1 SLIDING CLUTCH X X
69 221085 1 WASHER, THRUST X X
70 222989 1 NUT, FLANGED X X
71 221040 1 FORK, SHIFT X X
72 221041 1 STUD, FORK SHIFT X X
73 200078 1 SEAL, SHIFT FORK SPRING X X
74 221044 2 WASHER, FLAT X X
75 221045 2 NUT, STUD X X
76 220638 1 DIFF CARRIER X X
77 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE X X
78 221038 1 PLUG, EXPANSION, UPPER X X
79 221037 1 SHAFT, SHIFT FORK & O-RING ASSY X X
80 200536 1 PLUG, EXPANSION, LOWER X X
81 221033 1 CAP, ADJUSTER LOCK X X
82 221170 2 SCREW, CAP X X
83 221035 2 DOWEL, ADJUSTER X X
84 210038 1 ACTUATOR, AIR SHIFT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-141
SECTION 3: DRIVELINE
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-142
SECTION 3: DRIVELINE
WET DISC BRAKE ASSY, RH FRONT & LH MID AXLES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290130 1 ASSY, BRAKE, W/DISC X SEE PAGE 3-115,117 FOR FITMENT
2 221469 2 PLUG ASSY X
3 224947 2 O-RING X
4 224288 16 SCREW, CAP X
5 224287 16 WASHER, HARDENED X
6 221448 1 SCREW, BLEEDER X
7 224951 2 PLUG ASSY X
8 224952 3 O-RING X
9 221468 1 PLUG ASSY X
10 224955 1 PLUG X
11 221449 1 PLUG, MAGNETIC X
12 221449 1 PLUG, MAGNETIC X
13 221460 2 SCREW, CAP X
14 221461 2 WASHER, HARDENED X
15 221462 1 BRACKET X
16 221463 1 PLUG X
17 221466 1 FITTING ASSY, BRAKE X
18 225370 1 COVER RHS X
19 224964 2 SEAL, PISTON INNER X
20 224965 1 SPRING, GARTER X
21 225376 1 PISTON X
22 224967 10 DISC, BRAKE X
23 226813 8 DISC, ASSY FRICTION X
24 221457 1 SPACER X
25 224286 1 HOUSING, BRAKE X
26 221459 3 PLUG X
27 221467 1 SEAL, ASSY-OIL DUO CONE X
28 224285 4 PLUG, ASSY X
29 225375 1 O-RING X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-143
SECTION 3: DRIVELINE
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES

18

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-144
SECTION 3: DRIVELINE
WET DISC BRAKE ASSY, LH FRONT & RH MID AXLES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290129 1 ASSY, BRAKE, W/DISC X SEE PAGE 3-115,117 FOR FITMENT
2 221469 1 PLUG ASSY X
3 224947 2 O-RING X
4 224288 16 SCREW, CAP X
5 224287 16 WASHER, HARDENED X
6 221448 1 SCREW, BLEEDER X
7 224951 3 PLUG ASSY X
8 224952 3 O-RING X
9 221468 1 PLUG ASSY X
10 224955 1 PLUG X
11 221449 1 PLUG, MAGNETIC X
12 221449 1 PLUG, MAGNETIC X
13 221466 1 FITTING ASSY, BRAKE X
14 225371 1 COVER LHS X
15 224964 2 SEAL, PISTON INNER X
16 224965 1 SPRING, GARTER X
17 225376 1 PISTON X
18 224967 10 DISC, BRAKE X
19 226813 8 DISC, ASSY FRICTION X
20 221457 1 SPACER X
21 224286 1 HOUSING, BRAKE X
22 221459 3 PLUG X
23 221467 1 SEAL, ASSY-OIL DUO CONE X
24 224285 4 PLUG, ASSY X
25 225375 1 O-RING X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-145
SECTION 3: DRIVELINE
WET DISC BRAKE ASSEMBLY, B35D

12

8
2
5
7

13
1
16 14 3
9

17
6 21
15

10
20
11 4 19
18

TD0005234-B
264444-D

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-146
SECTION 3: DRIVELINE
WET DISC BRAKE ASSEMBLY, B35D

I BB Pin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
A 264444 1 BRAKE, WET DISC BRAKE X SEE PAGE 3-119,121 FOR FITMENT
1 263395 1 KIT, PISTON, A/MARKET, LWB X
2 208496 7 DISC, STATIONARY, WDB X
3 208471 3 SPRING, RETURN, BIG WDB X
4 207676 1 PLUG, MAGNETIC X
5 207666 6 DISC, FRICTION, WDB, SINTERED X
6 201806 1 SCREW, BLEED X
7 183415 1 PLATE, RETRACTION, WDB X
8 176587 1 SPACER, WDB X
9 162558 1 PLATE, MTG, WDB, TEMP SENDER X
10 216936 1 PLUG, WDB, BIG X
11 161415 2 PIN, DOWEL X
12 161412 1 HOUSING, ALUMINIUM, WDB X
13 140824 1 SEAL, U-TYPE X
14 140685 1 SEAL, U-TYPE X
15 122083 1 CONNECTOR X
16 121066 1 CONNECTOR X
17 120253 1 PLUG, HEX HEAD X
18 101991 18 CAPSCREW, SOCHD X
19 101151 1 SCREW, HEXHD X
20 101088 1 WASHER, COPPER X
21 100111 3 SCREW, HEXHD X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

3-147
SECTION 3: DRIVELINE
WHEEL SETS OPTIONS, B40D

10

7
3

4 6

TD0004186A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-148
SECTION 3: DRIVELINE
WHEEL SETS OPTIONS, B40D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262058 6 WHEEL SET X
2 206680 1 TYRE X
3 140228 1 O-RING X
4 190882 1 WHEEL X
5 203693 2 FLANGE X
6 226116 1 BAND, BEAD SEAT X
7 202043 1 DRIVER, RECTANGULAR X
8 226117 1 RING, LOCK X
9 200437 1 VALVE, JUMBO 63MM SWIVEL X
10 200438 1 SPUD, TUBELESS X

1 262059 6 W/SET X
2 204680 1 TYRE X
3 140228 1 O-RING X
4 190882 1 WHEEL X
5 203693 2 FLANGE X
6 226116 1 BAND, BEAD SEAT X
7 202043 1 DRIVER, RECTANGULAR X
8 226117 1 RING, LOCK X
9 200437 1 VALVE, JUMBO 63MM SWIVEL X
10 200438 1 SPUD, TUBELESS X

1 263320 6 WHEEL SET X


2 217247 1 TYRE X
3 140228 1 O-RING X
4 190882 1 WHEEL X
5 203693 2 FLANGE X
6 226116 1 BAND, BEAD SEAT X
7 202043 1 DRIVER, RECTANGULAR X
8 226117 1 RING, LOCK X
9 200437 1 VALVE,JUMBO SWIVEL X
10 200438 1 SPUD, TUBELESS X

1 263330 6 WHEEL SET X


2 208390 1 TYRE X
3 140228 1 O-RING X
4 190882 1 WHEEL X
5 203693 2 FLANGE X
6 226116 1 BAND, BEAD SEAT X
7 202043 1 DRIVER, RECTANGULAR X
8 226117 1 RING, LOCK X
9 200437 1 VALVE, JUMBO SWIVEL X
10 200438 1 SPUD, TUBELESS X

1 263774 6 WHEEL SET X


2 217733 1 TYRE X
3 140228 1 O-RING X
4 190882 1 WHEEL X
5 203693 2 FLANGE X
6 226116 1 BAND, BEAD SEAT X
7 202043 1 DRIVER, RECTANGULAR X
8 226117 1 RING, LOCK X
9 200437 1 VALVE, JUMBO SWIVEL X
10 200438 1 SPUD, TUBELESS X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-149
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B40D (CONTD)

10

7
3

4 6

TD0004186A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-150
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B40D (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264402 6 WHEEL SET X
2 216658 1 TYRE X
3 140228 1 O-RING X
4 190882 1 WHEEL X
5 203693 2 FLANGE X
6 226116 1 BAND, BEAD SEAT X
7 202043 1 DRIVER, RECTANGULAR X
8 226117 1 RING, LOCK X
9 200437 1 VALVE, JUMBO SWIVEL X
10 200438 1 SPUD, TUBELESS X

1 266244 6 WHEEL SET X


2 214562 1 TYRE X
3 140228 1 O-RING X
4 190882 1 WHEEL X
5 203693 2 FLANGE X
6 226116 1 BAND, BEAD SEAT X
7 202043 1 DRIVER, RECTANGULAR X
8 226117 1 RING, LOCK X
9 200437 1 VALVE, JUMBO SWIVEL X
10 200438 1 SPUD, TUBELESS X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-151
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B35D

6
3

TD0004187B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-152
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B35D

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262063 6 WHEEL SET X
2 202984 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 202043 1 DRIVER, RECTANGULAR X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X

1 263244 6 WHEEL SET X


2 201344 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 202043 1 DRIVER, RECTANGULAR X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X

1 263332 6 WHEEL SET X


2 217419 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 202043 1 DRIVER, RECTANGULAR X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, J UMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X

1 264505 6 WHEEL SET X


2 216909 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 202043 1 DRIVER, RECTANGULAR X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X

1 264844 6 WHEEL SET X


2 214336 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 202043 1 DRIVER, RECTANGULAR X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-153
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B35D (CONTD)

6
3

TD0004187B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-154
SECTION 3: DRIVELINE
WHEEL SET OPTIONS, B35D (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 266245 6 WHEEL SET X
2 214563 1 TYRE X
3 140228 1 O-RING X
4 190883 1 WHEEL X
5 226118 1 BAND, BEAD SEAT X
6 202043 1 DRIVER, RECTANGULAR X
7 226117 1 RING, LOCK X
8 200437 1 VALVE, JUMBO SWIVEL X
9 200438 1 SPUD, TUBELESS X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


3-155
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
3-156
SECTION 4: HYDRAULICS

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-1
SECTION 4:HYDRAULICS
VOAC BLOCK, FRONT CHASSIS

NOTE:
2 ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

4
(A4)
21
5 (M5,M6,ML1,
ML2,MP3,MR)
(FD)
3 (MP2) (MP1)
20 (A;B)
7 10 10
8

(B6)
13 14
(B5)
19 (TT) (T2)
20
21
16
(A5)

16
(A6)

11
(M4)

6
(P2)
16
(D)

12 15
(L3)
(P1)
1
17
(P3) 23 14
(L2) 9

VOAC PORT FUNCTIONS 18


A BIN TIP UP 22 (L1)
B BIN TIP DOWN
A4 BOTTLE ACCUMULATOR
A5 REAR BRAKE ACCUMULATORS
A6 FRONT BRAKE ACCUMULATORS
B5 BRAKE PEDAL (P2)
B6 BRAKE PEDAL (P1)
D TANK
FD FAN DRIVE MOTOR (A)
L1 SUSPENSION CONTROL VALVE (LSPB)
L2 STEERING PUMP (LS)
L3 STEERING VALVE (LS)
M4 TEST POINT MANIFOLD (M4)
M5 TEST POINT
M6 TEST POINT
ML1 TEST POINT
ML2 TEST POINT
MP1 TEST POINT MANIFOLD (MP1)
MP2 TEST POINT MANIFOLD (MP2)
MP3 TEST POINT
MR TEST POINT
P OPTION - SUSPENSION CONTROL VALVE L90LS (P1)
P1 MAIN PUMP PRESSURE (OUT)
P2 STEERING PUMP PRESSURE (OUT)
S4 LOW ACCUMULATOR BRAKE PRESSURE SWITCH
SP1 EMERGENCY STEERING SWITCH
T2 TANK RETURN MANIFOLD (A1) TD0005413-B
TT PLUGGED
E14840501-J SH2-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-2
SECTION 4:HYDRAULICS
VOAC BLOCK, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210969 1 VALVE, MANIFOLD X X
2 210908 1 ACCU, DIAPHRAM X X
3 201737 6 TEST POINT X X
4 140523 1 WASHER, DOWTY X X
5 122261 1 CONNECTOR, SPEC X X
6 122185 1 CONNECTOR, SPEC X X
7 122156 1 CONNECTOR X X
8 122153 1 ELBOW X X
9 122122 1 ELBOW X X
10 122098 2 ELBOW X X
11 122049 1 CONNECTOR X X
12 122047 1 ELBOW X X
13 122028 1 ELBOW X X
14 122021 2 CONNECTOR X X
15 122019 1 CONNECTOR X X
16 122018 3 CONNECTOR X X
17 122015 1 CONNECTOR X X
18 121368 1 ORIFICE, CHECK X X
19 120588 1 PLUG, HOLLOW HEX X X
20 120238 6 FLANGE, HALF X X
21 100225 12 CAPSCREW, SOCHD X X
22 100086 4 SCREW, HEXHD X X
23 100064 4 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-3
SECTION 4:HYDRAULICS
VOAC BLOCK - VALVE POSITIONS

16 12
32

14

19 16 10 10
5 9
9 17,18 11
7
6
6 21,22

23
2
15
20,24

9,10 9,10
12

9,10
13
15
12
16
8
32

6
9,10 3,4
TD0003660

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-4
SECTION 4:HYDRAULICS
VOAC BLOCK - VALVE POSITIONS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210969 1 VALVE MANIFOLD X X
2 224398 1 VALVE, PRESSURE RELIEF X X ALSO ORDER SEAL KIT ITEM 25
3 224399 1 ORIFICE X X
4 221418 1 VALVE, CHECK X X
5 226848 1 VALVE, SHUTTLE X X
6 226849 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 31
7 221417 1 VALVE, RELIEF UNLOADING X X ALSO ORDER SEAL KIT ITEM 25
8 221425 1 VALVE, PRESSURE RELIEF X X
9 221420 4 VALVE, DIRECTIONAL CONTROL X X ALSO ORDER SEAL KIT ITEM 26
10 224363 4 COIL, DIRECTIONAL CONTROL X X
11 224400 1 ORIFICE, SCREW X X
12 226850 1 VALVE, STEERING PRIORITY X X
13 224401 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 27
14 224405 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 28
15 224402 2 VALVE, SHUTTLE X X ALSO ORDER SEAL KIT ITEM 29
16 224406 5 VALVE, PRESSURE RELIEF X X
17 226851 2 COIL, DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER X X
19 226853 1 ORIFICE, SCREW X X
20 226855 1 VALVE, SHUTTLE X X
21 224442 1 VALVE, DIRECTIONAL CONTROL X X ALSO ORDER SEAL KIT ITEM 26
22 224430 1 COIL, SOLENOID X X
23 227253 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 30
24 121353 1 ORIFICE X X
25 221422 A/R KIT, SEAL X X NOT ILLUSTRATED
26 221423 A/R KIT, SEAL X X NOT ILLUSTRATED
27 224412 A/R KIT, SEAL X X NOT ILLUSTRATED
28 221424 A/R KIT, SEAL X X NOT ILLUSTRATED
29 224413 A/R KIT, SEAL X X NOT ILLUSTRATED
30 226856 A/R KIT, SEAL X X NOT ILLUSTRATED
31 226857 A/R KIT, SEAL X X NOT ILLUSTRATED
32 226858 1 VALVE, BIN TIP SECTION COMPLETE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-5
SECTION 4:HYDRAULICS
VOAC BLOCK - VALVES

2 6 7

3 8

25
5

25 14
31
11,19

28
12
13
10

15

27
29
9

22
16

26

20 21
23

24

17 30
26

18
TD0003919

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-6
SECTION 4:HYDRAULICS
VOAC BLOCK - VALVES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210969 1 VALVE MANIFOLD X X
2 224398 1 VALVE, PRESSURE RELIEF X X ALSO ORDER SEAL KIT ITEM 25
3 224399 1 ORIFICE, SCREW, 2.5 X X
4 221418 1 VALVE, CHECK X X
5 226848 1 VALVE, SHUTTLE X X
6 226849 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 31
7 221417 1 VALVE, RELIEF UNLOADING X X ALSO ORDER SEAL KIT ITEM 25
8 221425 1 VALVE, PRESSURE RELIEF X X
9 221420 4 VALVE, DIRECTIONAL CONTROL X X ALSO ORDER SEAL KIT ITEM 26
10 224363 4 COIL, DIRECTIONAL CONTROL X X
11 224400 1 ORIFICE, SCREW X X
12 226850 1 VALVE, STEERING PRIORITY X X
13 224401 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 27
14 224405 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 28
15 224402 2 VALVE, SHUTTLE X X ALSO ORDER SEAL KIT ITEM 29
16 224406 5 VALVE, PRESSURE RELIEF X X
17 226851 2 COIL, DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER X X
19 226853 1 ORIFICE, SCREW X X
20 226855 1 VALVE, SHUTTLE X X
21 224442 1 VALVE, DIRECTIONAL CONTROL X X ALSO ORDER SEAL KIT ITEM 26
22 224430 1 COIL, SOLENOID X X
23 227253 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 30
24 121353 1 ORIFICE X X
25 221422 A/R KIT, SEAL X X
26 221423 A/R KIT, SEAL X X
27 224412 A/R KIT, SEAL X X
28 221424 A/R KIT, SEAL X X
29 224413 A/R KIT, SEAL X X
30 226856 A/R KIT, SEAL X X
31 226857 A/R KIT, SEAL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-7
SECTION 4:HYDRAULICS
VOAC BLOCK - TIP SECTION

4
2

9
5

10
6
7

11

2
8

TD0003926

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-8
SECTION 4:HYDRAULICS
VOAC BLOCK - TIP SECTION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226858 1 VALVE, BIN TIP SECTION COMPLETE X X
2 226859 2 KIT, CAP TIP LEVER X X
3 226860 1 KIT, SEAL, SPOOL STOP X X
4 226861 1 KIT, SPRING X X
5 226862 1 VALVE, RELIEF X X INCLUDES ITEM 7
6 226863 1 VALVE, RELIEF X X INCLUDES ITEM 7
7 226864 2 KIT, SEAL, RELIEF VALVE X X
8 226865 2 SPOOL, LS X X
9 140988 1 KIT, SEAL INTERSECTION X X
10 226866 1 VALVE, CHECK X X
11 226867 1 ORIFICE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-9
SECTION 4:HYDRAULICS
ACCUMULATOR SUPPLY, FRONT CHASSIS

NOTE:
ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

TOP
ACCUMULATORS
HYDRAULIC TANK

BOTTOM

9
6
7 5

15

15

13 8

14 16 14
11

3
14 14
4
12

10

2 (A5)

VOAC
BLOCK
1
(A6)

TD0005420-B
E14840501-J SH9-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-10
SECTION 4:HYDRAULICS
ACCUMULATOR SUPPLY, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243897 1 HOSE X X
2 243516 1 HOSE X X
3 243167 1 HOSE X X
4 243167 1 HOSE X X
5 243154 1 HOSE X X
6 243153 1 HOSE X X
7 206945 2 MOUNTING, RUBBER, SQUIGLY X X
8 203350 1 K-CLAMP, DOUBLE X X
9 200653 2 CABLE TIE X X
10 176192 1 PIPE, STEEL, R/PIECE, R/ACC X X
11 176191 1 PIPE, STEEL, F/PIECE, R/ACC X X
12 176120 1 PIPE, STEEL, R/PIECE, F/ACC X X
13 176119 1 PIPE, STEEL, F/PIECE, F/ACC X X
14 122084 4 CONNECTOR X X
15 120678 2 CONNECTOR X X
16 100757 1 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-11
SECTION 4:HYDRAULICS
FAN MOTOR, FRONT CHASSIS

NOTE:
ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

2
3

TD0005419-B
E14840501-J SH8-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-12
SECTION 4:HYDRAULICS
FAN MOTOR, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244096 1 HOSE X X
2 201438 2 P-CLIPS X X
3 122075 1 CONNECTOR X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-13
SECTION 4:HYDRAULICS
FAN MOTOR

14
A 15 11
18
4
18
6 16 MOTOR
FAN(A)
MOTOR
FAN(L) 10
MOTOR 9
FAN(B)
10 3

15
12

8
2
7 1
13
17

BEND SPLIT PIN LEGS


OVER AFTER ASSEMBLY

5
1
2
TO FAN
COOLER TO PIPE, STEEL,
CASE DRAIN
3

TO REAR OF
VOAC BLOCK
(FD)

17
13
8 7

TD0005761-0
266192-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-14
SECTION 4:HYDRAULICS
FAN MOTOR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266192 1 KIT, FAN MOTOR X X
1 244134 1 HOSE X X
2 243226 1 HOSE X X
3 243166 1 HOSE X X
4 210246 1 MOTOR, HYD X X SEE PAGE 4-19 FOR BREAKDOWN
5 204079 1 GROMMET X X
6 184863 1 ADAPTOR PLATE, PISTON MOTOR X X
7 160920 1 WASHER, SPECIAL X X
8 160865 1 COUPLING, FAN TO HYD MOTOR X X
9 122021 1 CONNECTOR X X
10 122018 2 CONNECTOR X X
11 100870 8 CAPSCREW, SOCHD X X
12 100655 4 NUT, STOVER X X
13 100604 1 NUT, SLOTTED X X
14 100470 4 CAPSCREW, SOCHD X X
15 100424 8 WASHER, HARDENED X X
16 100310 8 NUT, NYLOC X X
17 100152 1 SPLITPIN X X
18 100061 16 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-15
SECTION 4:HYDRAULICS
FAN MOTOR (ALTERNATIVE)

(T)

15
13

12
8

4
13
11 3
9

6 14
TO PIPE, STEEL,
CASE DRAIN
7
10
16 13
11
(A)
(B)

TORQUE TO 80NM THEN TURN


FURTHER TO ALIGN SLOT
WITH HOLE FOR SPLIT PIN

TO FAN
COOLER

ATTACH ADAPTOR PLATE 10 16 TO REAR OF


VOAC BLOCK
TO SPIDER FRAME 7 (FD)
5
6
4

TD0005762-0
266178-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-16
SECTION 4:HYDRAULICS
FAN MOTOR (ALTERNATIVE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266178 1 KIT, FAN MOTOR X X
1 244140 1 HOSE X X
2 244139 1 HOSE X X
3 244132 1 HOSE X X
4 212020 1 MOTOR, HYDRAULIC X X SEE PAGE 4-21 FOR BREAKDOWN
5 184864 1 ADAPTOR PLATE, VAIN MOTOR X X
6 162662 1 COUPLING, FAN TO HYD MOTOR X X
7 160920 1 WASHER, SPECIAL X X
8 122027 1 CONNECTOR X X
9 121317 4 FLANGE, HALF X X
10 101278 1 NUT, CASTLE X X
11 100655 4 NUT, STOVER X X
12 100470 2 CAPSCREW, SOCHD X X
13 100424 8 WASHER, HARDENED X X
14 100225 8 CAPSCREW, SOCHD X X
15 100213 2 CAPSCREW X X
16 100152 1 SPLITPIN X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-17
SECTION 4:HYDRAULICS
FAN MOTOR BREAKDOWN

3 2
6 20
5

4
18
19

17

15 16

13 14
12

11

10

9
8

TD0000122

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-18
SECTION 4:HYDRAULICS
FAN MOTOR BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210246 1 MOTOR, HYDRAULIC X X SEE PAGE 4-15 FOR FITMENT
2 210401 1 HOUSING X X
3 225404 1 KEY, SHAFT X X
4 223662 1 SHAFT, DRIVE X X
5 221366 1 CIRCLIP X X
6 225407 1 SEAL, SHAFT X X
7 223204 1 BEARING, TAPPERED ROLLER X X
8 225411 1 DOWEL PIN X X
9 225403 1 SWASH PLATE X X
10 225400 1 ROTARY GROUP X X
11 225415 1 DISTRIBUTION PLATE X X
12 225405 1 SHIM X X
13 225406 1 BEARING, TAPERED ROLLER X X
14 225408 1 O-RING X X
15 225410 1 DOWEL PIN X X
16 225402 1 PORT PLATE X X
17 225409 8 SCREW, SOCHEAD X X
18 225414 1 VALVE, CARTRIDGE X X
19 225413 1 VALVE, SEAT SLEEVE X X
20 225412 1 PLUG X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-19
SECTION 4:HYDRAULICS
FAN MOTOR (ALTERNATIVE) BREAKDOWN

2
6
8
4
7

12
13
11
3 5

10

18
14
15 17

16

TD0005836

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-20
SECTION 4:HYDRAULICS
FAN MOTOR (ALTERNATIVE) BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 212020 1 HYDRAULIC MOTOR X X SEE PAGE 4-17 FOR FITMENT
2 NSI 1 END CAP X X
3 NSI 4 CAPSCREW X X
4 NSI 1 CAM RING X X
5 NSI 1 ROTOR X X
6 NSI 12 VANE X X
7 NSI 24 SPRING, VANE X X
8 NSI 1 PLATE, PRESSURE PORT X X
9 227252 1 KIT, SEAL X X
10 NSI 1 SEAL, SECTION X X
11 NSI 1 O-RING X X
12 NSI 1 SEAL, SECTION, SQUARE X X
13 NSI 1 SEAL, SHAFT X X
14 NSI 1 HOUSING X X
15 NSI 1 BEARING, BALL X X
16 NSI 1 RETAINING RING X X
17 NSI 1 SHAFT X X
18 NSI 1 RETAINING RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-21
SECTION 4:HYDRAULICS
TIP HOSES & TEST POINTS, FRONT CHASSIS

NOTE:
ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
8 CHECK THAT THEY ARE PRIOR TO FITMENT.

12
7 8
WRAP HOSE PROTECTION 9 29
LOOSELY AROUND HOSES.
IT MUST NOT BE TIGHT.
7 25
17
4 3

15
25
31 28 26 16
27 31 5
11
2
24
31
16 27 31
6
10 1
18

8
8

USE CABLE TIE TOOL


TO INSTALL THESE TIES 5 4
AS CORRECT TENSION DOWN UP
IS REQUIRED TO KEEP
THEM IN PLACE

CLAMP ARRANGEMENT
21
AT POSITIONS
2; 3; 4; 6; 7 & 8
21 (A)
UP
4
(B) P-CLIPS ARE ATTACHED
DOWN TO REAR OF SPIDER
5

30 14
32
3 20
(MP1)

20
1 2
(M4) (MP2)
19
22
3 (MP1)
13 2 (MP2)

1 (M4)

23
31 31
27
TD0005418-B
E14840501-J SH7-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-22
SECTION 4:HYDRAULICS
TIP HOSES & TEST POINTS, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243283 1 HOSE X X
2 243281 1 HOSE X X
3 243281 1 HOSE X X
4 243164 1 HOSE X X
5 243163 1 HOSE X X
6 218920 6 CABLE TIE X X
7 218336 2 GROMMET, SPLIT, SPEC X X
8 218280 8 SPACER, HOSES, ARTIC X X
9 218279 1 GROMMET, BLANK X X
10 207988 1 SPRING, TENSION, ARTIC HOSE X X
11 207795 1 CLIP, RETAINING, ARTIC HOSES X X
12 207253 1 HOSE PROTECT, SPIRAL GRD X X
13 201737 3 TEST POINT X X
14 201438 5 P-CLIPS X X
15 186394 1 CLAMP, MOUNTING, ARTIC HOSES X X
16 186137 2 CLAMP, STAND X X
17 178798 1 CLAMP, ARTIC HOSES X X
18 176402 1 MOUNTING, SPRING, ARTIC HOSES X X
19 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT X X
20 140150 2 O-RING X X
21 122122 2 ELBOW X X
22 122049 3 CONNECTOR X X
23 100762 2 BOLT, HEXHD X X
24 100731 2 SCREW X X
25 100370 2 WASHER, HARDENED X X
26 100314 1 NUT, NYLOC X X
27 100312 5 NUT, NYLOC X X
28 100199 1 BOLT, HEXHD X X
29 100091 1 SCREW, HEXHD X X
30 100080 5 BOLT X X
31 100062 10 WASHER, FLAT X X
32 100061 5 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-23
SECTION 4:HYDRAULICS
CASE DRAIN & RETURN, FRONT CHASSIS

29
30

25

27 26

28
37
35

30 23 7
14
22 5

12 7
18
32
32 28
34 34
13 25
16 14 5

32
34
1 10 21
15
33
6 38
2
17 38
36 31 10
2
34
12 11
3
24 20
19
9

TD0005417-B
E14840501-J SH6-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-24
SECTION 4:HYDRAULICS
CASE DRAIN & RETURN, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244128 1 HOSE X X
2 243963 1 HOSE X X
3 243603 1 HOSE X X
4 243445 1 HOSE X X
5 243150 1 HOSE X X
6 243147 1 HOSE X X
7 243144 1 HOSE X X
8 210823 1 BLOCK, MANIFOLD, TANK LINES X X
9 206945 1 MOUNTING, RUBBER X X
10 201439 2 P-CLIPS X X
11 200653 1 CABLE TIE X X
12 176118 1 PIPE, STEEL, CASE DRAIN X X
13 176117 1 PIPE, STEEL, MAIN TANK RET X X
14 176050 2 MOUNTING, PIPES, TANK RETURN X X
15 176048 1 MOUNTING, PIPES, TANK RETURN X X
16 176047 1 MOUNTING, PIPES, TANK RETURN,MID X X
17 140150 1 O-RING X X
18 122291 1 TEE, BRANCH X X
19 122179 1 ORS/BRAZE ADAPTOR X X
20 122165 1 TEE, RUN X X
21 122112 1 CONNECTOR X X
22 122099 1 ELBOW X X
23 122075 1 CONNECT X X
24 122031 1 TEE, UNION X X
25 122025 2 CONNECT X X
26 122021 1 CONNECT X X
27 122019 1 CONNECT X X
28 122015 2 CONNECT X X
29 120588 1 PLUG X X
30 120040 2 PLUG X X
31 101993 2 SCREW X X
32 100370 6 WASHER X X
33 100310 2 NUT, NYLOC X X
34 100085 7 SCREW X X
35 100084 2 BOLT, HEXHD X X
36 100064 1 WASHER, FLAT X X
37 100062 2 WASHER, FLAT X X
38 100061 4 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-25
SECTION 4: HYDRAULICS
PUMP SUCTION & DELIVERY, FRONT CHASSIS

NOTE:
ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

REFER TO 266223 FOR


HYDRAULIC PUMP ALTERNATIVES
& HOSE ROUTING 10

18

33
31

VOAC
(P2)
(L1) BLOCK
6
7 (L2)
3
32
PUMP SUPPORT 23

SCREW IN UNTIL
YOU FEEL A BIT OF
TENSION, THEN TIGHTEN
A FURTHER 6 TURNS,
24 TO PRETENSION PUMP
28 SUPPORT. THEN TIGHTEN
(LS) TO TOP OF
7 28 SIGHT GLASS
THE LOCK NUT.
29
22
TO BOTTOM OF
22 SIGHT GLASS

(LS-LS) 2
HOSES INSIDE HYD
4 TO TOP OF TANK CONNECTING
HYD TANK REMOTE SIGHT GLASS
22
TO BOTTOM OF 1
HYD TANK 2725
15
21

8 17
19 15 13
14
HYDRAULIC
TANK
9
14

12

30
26
REFER TO 266225 FOR
E/STEERING PUMP ALTERNATIVES
& HOSE ROUTING
TD0005415-B
E14840501-J SH4-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-28
SECTION 4: HYDRAULICS
PUMP SUCTION & DELIVERY, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243962 1 HOSE X X
2 243184 1 HOSE X X
3 243152 1 HOSE X X
4 243151 1 HOSE X X
5 243148 1 HOSE X X
6 243142 1 HOSE X X
7 241610 1 HOSE X X
8 241142 1 HOSE X X
9 241009 1 HOSE X X
10 208635 1 MOULDED, RUBBER, BUFFER X X
11 208595 1 SLEEVE, NYLON X X
12 203029 1 PIPE, COMPLETE SUCTION X X
13 202083 1 CLAMP, EXHAUST X X
14 201834 2 CLAMP, H/DUTY, SUCTION X X
15 201833 2 CLAMP, H/DUTY, SUCTION X X
16 200653 4 CABLE TIE X X
17 187340 1 MOUNTING, SUCTION PIPE X X
18 184845 1 SUPPORT, MAIN PUMP X X
19 122068 1 CONNECTOR X X
20 122026 1 CONNECTOR X X
21 122018 1 CONNECTOR X X
22 122008 3 ELBOW X X
23 105013 1 SCREW, HEXHD X X
24 101360 4 NUT, STOVER X X
25 101345 2 WASHER, HARDENED X X
26 100764 2 BOLT, HEXHD X X
27 100731 2 SCREW X X
28 100549 8 WASHER, FLAT X X
29 100482 4 SCREW, HEXHD X X
30 100424 2 WASHER, HARDENED X X
31 100316 2 NUT, NYLOC X X
32 100288 1 NUT, HEXAGON X X
33 100148 2 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-29
SECTION 4: HYDRAULICS
HYDRAULIC PUMP

A NOTE:
ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

VOAC
BLOCK
(L1)

CONNECT TO CASE
DRAIN STEEL PIPE

CONNECT TO CASE
DRAIN STEEL PIPE

FACE ELBOW DIRECTLY


FORWARD INLINE WITH PUMP
VOAC
BLOCK
(L1) (LS-LS)

1 CONNECT TO MAIN
SUCTION PIPE

14 ATTACH TO INLET AT
2 (CASE
FRONT OF DAMPER
6 DRAIN)

7 (LS)
10 CLAMP HOSE WITH K-CLAMP
MOUNTED ON FRONT BOTTOM
PROPSHAFT GUARD
12
8 (LS)

PLUG THIS
11 CASE DRAIN

3 5

CONNECT STEERING PUMP


SUCTION HOSE HERE TD0005779-0
266182-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-30
SECTION 4: HYDRAULICS
HYDRAULIC PUMP

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266182 1 KIT, MAIN PUMP X X
1 244103 1 HOSE X X
2 210801 1 VALVE, MANIFOLD, CHECK X X SEE PAGE 4-39 FOR BREAKDOWN
3 210249 1 PUMP, HYD X X SEE PAGE 4-33 FOR BREAKDOWN
4 190703 1 ELBOW, FLANGE X X
5 140732 1 O-RING X X
6 122178 1 ELBOW X X
7 122176 1 TEE, BRANCH X X
8 122033 1 CONNECTOR X X
9 121390 2 FLANGE, HALF X X
10 120607 2 FLANGE, HALF X X
11 120044 1 PLUG, HEX HD X X
12 100256 4 CAPSCREW, SOCHD X X
13 100228 4 CAPSCREW X X
14 100207 8 CAPSCREW, SOCHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-31
SECTION 4: HYDRAULICS
HYDRAULIC PUMP (ALTERNATIVE)

A 10
NOTE:
VOAC ALL HOSES & FITTINGS SHOULD COME WITH
3 BLOCK O-RINGS PRE-INSTALLED WHERE REQUIRED.
(L1) CHECK THAT THEY ARE PRIOR TO FITMENT.

CONNECT TO CASE CONNECT TO CASE


DRAIN STEEL PIPE DRAIN STEEL PIPE
2
VOAC
BLOCK 3
(L1)

10

HOSE TO GO
UNDER CAB HOSES
2
CONNECT TO MAIN CONNECT TO
SUCTION PIPE ATTACH TO INLET AT MAIN SUCTION
FRONT OF DAMPER PIPE

1
1
CLAMP HOSE WITH
K-CLAMP MOUNTED
ON FRONT BOTTOM
PROPSHAFT GUARD

22
20 18
(B)
7 (X)
19 14 (D1)
(X)
23
24 16
RE-USE WASHER 20
SUPPLIED WITH 22
PUMP IF HARDENED
& 3MM THICK.
15
IF NOT USE PART 13
NUMBER LISTED. (D1)

17
8
7
(B)
PRESSURE TO
DAMPER PRESSURE IN FROM
REAR PUMP 21
25 12
(A)

INSTALL THIS T-PIECE FACING 5 (A)


21
DOWN AT ABOUT 20-30° TO
PUMP CL TO CLEAR CLAMP 12
UNDER CAB

9
25

4
11 CONNECT TO MAIN
SUCTION PIPE
CONNECT STEERING
PUMP SUCTION HOSE HERE 6 TD0005780-0
266183-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-32
SECTION 4: HYDRAULICS
HYDRAULIC PUMP (ALTERNATIVE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266183 1 KIT, MAIN PUMP X X
1 244131 1 HOSE X X
2 244130 1 HOSE X X
3 244129 1 HOSE X X
4 218928 1 HOSE, SUCTION, HYD TANK X X
5 214439 1 PIPE, SUCTION X X
6 214438 1 PIPE, SUCTION X X
7 212029 2 CHECK VALVE X X
8 212024 1 PUMP, HYDRAULIC X SEE PAGE 4-35,37 FOR BREAKDOWN
8 212030 1 PUMP, HYDRAULIC X SEE PAGE 4-35,37 FOR BREAKDOWN
9 208823 1 CLAMP, T-BOLT X X
10 207117 1 P-CLIP X X
11 201833 1 CLAMP, H/DUTY, SUCTION X X
12 140731 2 O-RING X X
13 122156 1 CONNECTOR X X
14 122155 1 CONNECTOR X X
15 122076 1 ELBOW X X
16 122074 1 TEE, RUN X X
17 122060 1 TEE, RUN X X
18 122053 1 TEE, BRANCH X X
19 122032 1 ELBOW X X
20 120238 4 FLANGE, HALF X X
21 120222 4 FLANGE, HALF X X
22 101271 8 CAPSCREW, SOCHD X X
23 100952 2 CAPSCREW, SOCHD X X
24 100370 2 WASHER, HARDENED X X
25 100021 8 CAPSRW, SOCHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-33
SECTION 4: HYDRAULICS
HYDRAULIC PUMP BREAKDOWN

32 28
35
33 29
36 31

30
37
27
26 25 24
34

4 15 19 21
16 17
5 20
18
6
7
8
22

9 23
3 10
11 12

13
41 14 38
42

43 39

44
40

19

TD0003079

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

4-34
SECTION 4: HYDRAULICS
HYDRAULIC PUMP BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210249 1 PUMP, HYDRAULIC X X SEE PAGE 4-29 FOR FITMENT
2 224678 1 PUMP HOUSING, RH X X
2 224679 1 PUMP HOUSING, LH X X
3 224676 1 ROTARY GROUP, RH X X
3 224677 1 ROTARY GROUP, LH X X
4 222279 9 PISTON COMPLETE X X
5 224692 1 PLATE, RETAINING X X
6 224694 1 BALL, RETAINING X X
7 224693 3 PIN, PRESSURE X X
8 223552 1 CYLINDER X X
9 224696 1 THRUST DISC X X
10 222306 1 SPRING X X
11 224695 1 V-RING, SEEGER X X
12 222295 1 PLATE, DISTRIBUTOR, RH X X
12 224691 1 PLATE, DISTRIBUTOR, LH X X
13 222273 2 SHIM X X
14 222274 2 BEARING, TAPERED ROLLER X X
15 223245 2 V-RING, SEEGER X X
16 224689 2 SEAL, SHAFT X X
17 224688 2 RING, STOP X X
18 223239 2 BEARING, TAPERED ROLLER X X
19 224683 1 DRIVE SHAFT, RH X X
19 224684 1 DRIVE SHAFT, LH X X
20 224681 1 SWASH PLATE, RH X X
20 224682 1 SWASH PLATE, LH X X
21 222272 2 SPRING X X
22 222275 4 CRADLE SHELL X X
23 100988 4 CAPSCREW, CSK SOCHD X X
24 222308 2 PLUG X X
25 222277 2 O-RING X X
26 224686 2 PISTON, CONTROL X X
27 223230 2 PISTON ROD X X
28 222268 2 VALVE, PILOT X X
29 223674 4 WASHER, DOWTY X X
30 223218 3 O-RING X X
31 223220 1 PLUG X X
32 223219 4 CAPSCREW X X
33 223212 2 PLUG X X
34 140760 2 O-RING X X
35 224675 1 COVER X NOT USED WITH WET DISC BRAKE
36 100506 2 CAPSCREW, SOC HD X NOT USED WITH WET DISC BRAKE
37 100064 2 WASHER, FLAT X NOT USED WITH WET DISC BRAKE
38 222276 2 O-RING X X
39 224685 1 COUPLER, SHAFT X X
40 224680 1 PORT PLATE X X
41 223214 2 PIN, DOWEL X X
42 223213 3 PLUG, TEAR-OFF X X
43 222278 2 O-RING X X
44 100507 8 CAPSCREW, SOC HD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-35
SECTION 4: HYDRAULICS
HYD PUMP (ALTERNATIVE) BREAKDOWN - FRONT

1
2

8
9
27

4
7

33
32
12
14
6
13

10
11

16
15
23
3 24
22
21
19
17
18

25
30
26
29 30
20
31
24 29

23
28 30
29
TD0005669

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-36
SECTION 4: HYDRAULICS
HYD PUMP (ALTERNATIVE) BREAKDOWN - FRONT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
WET DISC BRAKE ONLY; SEE PAGE 4-
1 212024 1 PUMP, HYDRAULIC TANDEM X X
31 FOR FITMENT
DRY DISC BRAKE ONLY; SEE PAGE 4-
1 212030 1 PUMP, HYDRAULIC TANDEM X
31 FOR FITMENT
2 227219 1 PUMP, HYDRAULIC,FRONT X X
3 NSI 1 HOUSING, PUMP X X
4 NSI 1 BLOCK, PORT X X
5 * 1 O-RING X X INCLUDED IN SEAL KIT
6 227146 1 BEARING, TAPER,CUP X X
6 227147 1 BEARING, TAPER, CONE X X
7 NSI 1 PIN, PORT PLATE X X
8 NSI 1 PISTON, BAIS X X
9 * 1 O-RING X X INCLUDED IN SEAL KIT
10 NSI 1 CONTROL GUIDE X X
11 * 1 O-RING X X INCLUDED IN SEAL KIT
12 * 3 O-RING X X INCLUDED IN SEAL KIT
13 227230 1 ROTARY ASSY, REPAIR KIT X X
14 227233 1 PORT PLATE X X
15 227224 AR SHIM, BEARING X X
15 227225 AR SHIM, BEARING X X
15 227226 AR SHIM, BEARING X X
15 227227 AR SHIM, BEARING X X
15 227228 AR SHIM, BEARING X X
15 227229 AR SHIM, BEARING X X
16 227234 1 DRIVE SHAFT X X
17 NSI 1 CAM X X
18 227148 1 BEARING, TAPER, CONE X X
18 227149 1 BEARING, TAPER, CUP X X
19 227221 2 BEARING, CAM X X
20 227223 2 SCREW, RETAINER BEARING X X
21 227152 * 1 SEAL, SHAFT X X INCLUDED IN SEAL KIT
22 NSI 1 RETAINING RING, INTERNAL X X
23 NSI 2 PLUG X X
24 * 2 O-RING X X INCLUDED IN SEAL KIT
25 NSI 1 PLUG X X
26 * 1 O-RING X X INCLUDED IN SEAL KIT
27 NSI 4 SCREW, CAP HD X X
28 227245 1 COMPENSATOR ASSY X X
29 NSI 5 PLUG X X
30 227154 * 5 O-RING X X INCLUDED IN SEAL KIT
31 227155 4 O-RING, TEFLON X X
32 227235 1 COUPLING X X
33 220933 1 O-RING X X
34 227246 1 KIT, SEAL X X INCLUDES ITEMS MARKED *

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-37
SECTION 4: HYDRAULICS
HYD PUMP (ALTERNATIVE) BREAKDOWN - REAR

1
2

8
9
27

4
7

34
33
12
14
6
13
35
32
10
11

16
15
23
3 24
22
21
19
17
18

25
30
26
29 30
20 31
24
29
23
28 30
29

TD0005670

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-38
SECTION 4: HYDRAULICS
HYD PUMP (ALTERNATIVE) BREAKDOWN - REAR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
WET DISC BRAKE ONLY; SEE PAGE 4-
1 212024 1 PUMP, HYDRAULIC TANDEM X X
31 FOR FITMENT
DRY DISC BRAKE ONLY; SEE PAGE 4-
1 212030 1 PUMP, HYDRAULIC TANDEM X
31 FOR FITMENT
2 227220 1 PUMP, HYDRAULIC, REAR X X
3 NSI 1 HOUSING, PUMP X X
4 NSI 1 BLOCK, PORT X X
5 * 1 O-RING X X INCLUDED IN SEAL KIT
6 227146 1 BEARING, TAPER, CUP X X
6 227147 1 BEARING, TAPER, CONE X X
7 NSI 1 PIN, PORT PLATE X X
8 NSI 1 PISTON, BAIS X X
9 * 1 O-RING X X INCLUDED IN SEAL KIT
10 NSI 1 CONTROL GUIDE X X
11 * 1 O-RING X X INCLUDED IN SEAL KIT
12 * 3 O-RING X X INCLUDED IN SEAL KIT
13 227230 1 ROTARY ASSY, REPAIR KIT X X
14 227233 1 PORT PLATE X X
15 227224 AR SHIM, BEARING X X
15 227225 AR SHIM, BEARING X X
15 227226 AR SHIM, BEARING X X
15 227227 AR SHIM, BEARING X X
15 227228 AR SHIM, BEARING X X
15 227229 AR SHIM, BEARING X X
16 227234 1 DRIVE SHAFT X X
17 NSI 1 CAM X X
18 227148 1 BEARING, TAPER, CONE X X
18 227149 1 BEARING, TAPER, CUP X X
19 227221 2 BEARING, CAM X X
20 227223 2 SCREW, RETAINER BEARING X X
21 227152 * 1 SEAL, SHAFT X X INCLUDED IN SEAL KIT
22 NSI 1 RETAINING RING, INTERNAL X X
23 NSI 2 PLUG X X
24 * 2 O-RING X X INCLUDED IN SEAL KIT
25 NSI 1 PLUG X X
26 * 1 O-RING X X INCLUDED IN SEAL KIT
27 NSI 4 SCREW, CAP HD X X
28 227153 1 COMPENSATOR ASSY X X
29 NSI 5 PLUG X X
30 227154 * 5 O-RING X X INCLUDED IN SEAL KIT
31 227155 4 O-RING, TEFLON X X
32 227247 1 COUPLING X X WET DISC BRAKE ONLY
33 140396 1 O-RING X X
34 NSI 1 COVER X X SHIPPING PURPOSE ONLY
35 NSI 2 SCREW, HEX HD X X SHIPPING PURPOSE ONLY
36 227246 1 KIT, SEAL X X INCLUDES ITEMS MARKED *

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-39
SECTION 4: HYDRAULICS
CHECK VALVE MANIFOLD

2
4
3

P009797 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-40
SECTION 4: HYDRAULICS
CHECK VALVE MANIFOLD

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210801 1 VALVE, MANIFOLD, CHECK X X
2 227341 2 VALVE SEAT X X
3 224376 1 KIT, REPAIR X X
4 140756 1 KIT, SEAL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-41
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP

A NOTE:
ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

VOAC
BLOCK (P2)
CONNECT TO SUCTION (P2) VOAC (L2)
LINE TO MAIN PUMP
(L2) BLOCK

CONNECT TO CASE
DRAIN STEEL PIPE

CONNECT TO CASE
DRAIN STEEL PIPE

(P2)
(L2) VOAC
BLOCK

CONNECT TO SUCTION
LINE TO MAIN PUMP

FOR PRODUCTION
ASSEMBLY USE
O-RING SUPPLIED
WITH DROP BOX
(CASE
DRAIN)
(X)

1 4 (B)

3 (S)
TD0005781-0
5 266226-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-42
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266226 1 KIT, STEERING PUMP X X
1 210791 1 VALVE, CHECK, E/STEER X X SEE PAGE 4-49 FOR BREAKDOWN
2 210493 1 PUMP, E/STEER X X SEE PAGE 4-45 FOR BREAKDOWN
3 122019 1 CONNECTOR X X
4 122017 1 CONNECTOR X X
5 100848 4 CAPSCREW, SOCHD X X
6 100847 4 CAPSCREW, SOCHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-43
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP (ALTERNATIVE)

A NOTE:
ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.

VOAC
(P2) BLOCK (P2)
CONNECT TO SUCTION VOAC (L2)
LINE TO MAIN PUMP BLOCK
(L2)

CONNECT TO CASE
DRAIN STEEL PIPE

CONNECT TO CASE
DRAIN STEEL PIPE

(P2)
VOAC
(L2) BLOCK

2
CONNECT TO SUCTION
LINE TO MAIN PUMP

FOR PRODUCTION
ASSEMBLY USE
O-RING SUPPLIED
WITH DROP BOX (CASE
DRAIN)
THESE PORTS
ARE JOINED
3

10
12
(X) 5 (S)

6 (B)
4 9
1 11
8 TD0005782-0
266227-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-44
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP (ALTERNATIVE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266227 1 KIT, STEERING PUMP X X
1 AT81867 1 VALVE, CHECK X X
2 244091 1 HOSE X X
3 210991 1 PUMP, HYDRAULIC X X SEE PAGE 4-47 FOR BREAKDOWN
4 145013 1 O-RING X X
5 122289 1 CONNECTOR X X
6 122286 1 CONNECTOR X X
7 122008 1 ELBOW X X
8 122002 1 O-RING X X
9 121317 2 FLANGE, HALF X X
10 120237 2 FLANGE, HALF X X
11 100952 4 CAPSCREW, SOCHD X X
12 100122 4 CAPSCREW, SOCHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-45
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP BREAKDOWN

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

4
5 7
8

6
9

28

TD0004625A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-46
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210493 1 PUMP, EMERGENCY STEERING X X SEE PAGE 4-41 FOR FITMENT
2 223654 1 ROTARY, GROUP X X
3 223648 1 PLATE, DISTRIBUTION X X
4 222285 1 SHIM X X
5 222287 1 BEARING, TAPERED, ROLLER X X
6 222290 1 O-RING X X
7 223214 1 PIN, DOWEL X X
8 226025 1 PLATE, PORT X X
9 223661 4 SCREW, SOC. HEAD X X
10 223657 1 PLATE, SWASH X X
11 222288 2 SHELL, CRADLE X X
12 222284 1 SPRING X X
13 223658 1 SHAFT, DRIVE X X
14 222286 1 BEARING, TAPERED, ROLLER X X
15 222289 1 SEAL, SHAFT X X
16 221366 1 CIRCLIP X X
17 222308 1 PLUG X X
18 222277 1 O-RING X X
19 223655 1 PISTON, CONTROL X X
20 222280 1 ROD, PISTON X X
21 222281 1 HOUSING, PUMP X X
22 221367 1 PLUG X X
23 223247 1 VALVE, PILOT X X
24 223674 4 WASHER, DOWTY, PILOT VALVE CAPS X X
25 218842 3 O-RING X X
26 223220 1 PLUG X X
27 223219 4 SCREW, CAP X X
28 223213 1 PLUG X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-47
SECTION 4: HYDRAULICS
EMERGENCY PUMP (ALTERNATIVE) BREAKDOWN

25

18

17
23 14 13
12
22 24
10
16
26 21 15
20

19

11

7
8

4
3

6
5
TD0005378A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-48
SECTION 4: HYDRAULICS
E/STEERING PUMP (ALTERNATIVE) BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210991 1 PUMP, HYDRAULIC X X SEE PAGE 4-43 FOR FITMENT
2 NSI 1 HOUSING, PUMP X X
3 NSI 1 CIRCLIP, INTERNAL X X
4 NSI 1 SEAL, SHAFT X X
5 NSI 1 PLUG X X
6 NSI 1 O-RING X X
7 NSI 1 O-RING X X
8 NSI 1 BEARING, SHAFT X X
9 NSI 1 SHAFT, DRIVE X X
10 227142 2 SADDLE BEARING X X
11 NSI 1 SWASH PLATE X X
12 227138 1 ROTARY GROUP ASSY X X
13 NSI 1 PLATE, VALVE X X
14 NSI 1 TURNING DISC X X
15 227141 1 BEARING, REAR X X
16 NSI 1 SEAL X X
17 NSI 1 PIN,DOWEL X X
18 227143 1 CONTROL PISTON ASSY X X
19 NSI 4 O-RING X X
20 NSI 1 COVER, REAR X X
21 227139 1 CONTROLLER X X
22 NSI 4 CAPSCREW X X
23 NSI 3 O-RING X X
24 NSI 1 PLUG X X
25 NSI 4 CAPSCREW X X
26 227144 1 KIT, SEAL, VITON X X ITEM NOT ILLUSTRATED

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-49
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP CHECK VALVE

6
5

TD0000008A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-50
SECTION 4: HYDRAULICS
EMERGENCY STEERING PUMP CHECK VALVE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210791 1 VALVE, CHECK, EMERGENCY STEERING X X SEE PAGE 4-41 FOR FITMENT
2 220606 1 VALVE, RELIEF X X
3 220605 1 KIT, SEAL, RELIEF VALVE X X
4 226792 5 PLUG X X
5 140806 1 O-RING X X
6 140805 1 O-RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-51
SECTION 4: HYDRAULICS
MAIN PUMP DELIVERY, FRONT CHASSIS

NOTE:
1) ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.
2) SEE SHT 5 OF 9 FOR MAIN PUMP DELIVERY.

VOAC BLOCK
(P1)

1 5
ATTACH TO
MAIN PUMP
(OUT)

6
4

WELDED END
SCREW END THIS SIDE
THIS SIDE (IN)
(OUT) 2 REMOVE PROTECTION COVER PLATES
AND GASKETS ON EACH END, PRIOR
TO CONNECTING HOSES

4
6

7
8

NIP UP THEN
HALF TURN TO 3
TIGHTEN ON TD0005416-B
BOTH ENDS
E14840501-J SH5-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-52
SECTION 4: HYDRAULICS
MAIN PUMP DELIVERY, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244104 1 HOSE X X
2 230409 1 DAMPER X X SEE PAGE 4-53 FOR BREAKDOWN
3 216000 1 K-CLAMP X X
4 120142 4 FLANGE, HALF X X
5 101258 1 U-BOLT X X
6 100114 8 SCREW X X
7 100370 2 WASHER, HARDENED X X
8 100314 2 NUT, NYLOC X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-53
SECTION 4: HYDRAULICS
DAMPER

TD0005401-E
230409-G

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


4-54
SECTION 4: HYDRAULICS
DAMPER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230409 1 DAMPER X X
1 184609 1 BARREL X X
2 162638 1 END, BARREL X X
3 140149 1 O-RING X X
4 140103 1 RING, ANTI-EXTRUSION X X
5 140020 1 O-RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


4-55
SECTION 4: HYDRAULICS
STEERING, FRONT CHASSIS

NOTE:
1) ALL HOSES & FITTINGS SHOULD COME WITH
O-RINGS PRE-INSTALLED WHERE REQUIRED.
CHECK THAT THEY ARE PRIOR TO FITMENT.
2) SEE SHT 5 OF 9 FOR MAIN PUMP DELIVERY.

22

27 22

21 TOP BUSH ON 29
OSCILLATION JOINT 25 CAB STEEL PIPES
TO ORBITROL
(T)
(R) 21
(L)
2 (P)
20 TOP BUSH ON
19
FRONT CHASSIS

3
23 30 BLOCK MANIFOLD 20
34 TANK - A3
2
12 VOAC 1
BLOCK (P3) 7
13 1 26 18
11
18 32
34 6
31 14 30 15
34 10
8
26 4 26
5 20
15
24 5 9
17
BOTTOM BUSH ON
6 FRONT CHASSIS
33 24 15 21
34
16
7
23 28

20
BOTTOM BUSH ON 22
OSCILLATION JOINT
21
FRONT PIN
ARRANGEMENT
29

REAR PIN 22
ARRANGEMENT

TD0005414-B
E14840501-J SH3-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-56
SECTION 4: HYDRAULICS
STEERING, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243961 1 HOSE X X
2 243146 1 HOSE X X
3 243139 1 HOSE X X
4 243139 1 HOSE X X
5 243138 1 HOSE X X
6 243138 1 HOSE X X
7 230215 2 CYLINDER, STEER X X SEE PAGE 4-57 FOR BREAKDOWN
8 208595 1 SLEEVE, NYLON X X
9 208595 1 SLEEVE, NYLON X X
10 208595 1 SLEEVE, NYLON X X
11 207627 1 CLAMP, RUBBER, STEER HOSES X X
12 207202 2 SPACER, CLAMP, ALU X X
13 206827 1 CLAMP, ALU, 4 BOLT X X
14 206826 1 CLAMP, ALU, 2 BOLT X X
15 200653 12 CABLE TIE X X
16 173637 1 MOUNTING, HOSES, STEERING X X
17 161181 2 RING, SPACER, TIP CYL X X
18 161160 4 PIN, EXPANDING X X
19 161109 2 WASHER X X
20 160618 8 CONE, EXPANDING PIN X X
21 160617 8 END PLATE, EXPANDING STEER CYL X X
22 140277 8 O-RING X X
23 140108 4 V-RING X X
24 122165 2 TEE, RUN X X
25 122075 4 CONNECTOR X X
26 122015 4 CONNECTOR X X
27 100724 2 BOLT, HEXHD X X
28 100674 2 BOLT, HEXHD X X
29 100654 4 NUT, STOVER X X
30 100569 2 SCREW, HEXHD X X
31 100493 2 BOLT, HEXHD X X
32 100312 2 NUT, NYLOC X X
33 100083 3 SCREW, HEXHD X X
34 100062 7 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-57
SECTION 4: HYDRAULICS
STEERING CYLINDER

3
2

15
10 12
18
3 16
11
17
20
11

4
8
13
14 7
13
19 6

5
TD0003446-A
21 230215-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-58
SECTION 4: HYDRAULICS
STEERING CYLINDER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230215 1 CYLINDER, STEER X X SEE PAGE 4-55 FOR FITMENT
1 180995 1 ROD X X INCLUDES ITEMS 4
2 181817 1 BARREL, STEERING CYL X X
3 200732 2 CIRCLIP INTERNAL X X
4 150096 2 BEARING, SPHERICAL X X
5 162802 1 PISTON X X
6 162095 1 NECKBUSH X X
7 162036 1 NUT, NECKBUSH X X
8 120196 1 PLUG, ZINC/CAD PLATED X X
9 203990 1 NIPPLE, GREASE X X
10 140678 1 KIT, SEAL X X
11 140702 2 W/BAND, ROD X X
12 140634 1 U-SEAL X X
13 140619 2 W/BAND, PISTON X X
14 140618 1 SEAL, PISTON X X
15 140613 1 SEAL, WIPER X X
16 140474 1 SEAL, ROD X X
17 140416 1 RING, BACK UP X X
18 140353 1 O-RING X X
19 140201 1 O-RING X X
20 140115 1 O-RING X X
21 100430 1 SPLITPIN X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-59
SECTION 4: HYDRAULICS
FRONT SUSP, COMFORT RIDE - DETAIL A (CHOICE)

TO PUMP

TANK
MANIFOLD 1
(A6)

30

VOAC BLOCK
(P4)
5 31
34 2 27
VOAC BLOCK
(L1) 9
8 44
51
11 18
48

PRESSURE PRESSURE
(H) (H)
TANK
7 6 (LS)
9 3 (G)

5 13 (LS)
34 30 2 8
TANK
4 (G)

25

10

17
33
32
28
24
39 TANK MANIFOLD
49 (A6)
30
4
43
38

50
38 41 37
26 29
3
20
TD0005745-A
E17840504-B SH1-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-60
SECTION 4: HYDRAULICS
FRONT SUSP, COMFORT RIDE - DETAIL A (CHOICE)

REFER TO SECTION 7 FOR FRONT SUSPENSION, STANDARD (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 244126 1 HOSE X X
2 244125 1 HOSE X X
3 244124 1 HOSE X X
4 244123 1 HOSE X X
5 244122 1 HOSE X X
6 244121 1 HOSE X X
7 244120 1 HOSE X X
8 244119 1 HOSE X X
9 244118 1 HOSE X X
10 230419 1 CYL, SUSP, STRUT, RH, CR X X SEE PAGE 4-63 FOR BREAKDOWN
11 230418 1 CYL, SUSP, STRUT, LH, CR X X SEE PAGE 4-63 FOR BREAKDOWN
13 217563 2 GROMMET X X
17 212015 2 ASSY, DAMPING VALVE X X SEE PAGE 4-65 FOR BREAKDOWN
18 201437 2 P-CLIPS X X
20 191358 2 BRACKET, CLAMP, ACC, SUSP X X
24 184742 1 BRACKET, ACC, SUSP, RHS X X
25 184741 1 BRACKET, ACC, SUSP, LHS X X
26 176909 2 SPACER, CLAMP, ACCUMULATORS X X
27 122271 1 TEE, UNION X X
28 122205 2 CONNECTOR X X
29 122203 1 TEE, BRANCH X X
30 122106 2 TEE, RUN X X
31 122065 1 TEE X X
32 122058 4 CONNECTOR X X
33 122019 2 CONNECTOR X X
34 122016 1 CONNECTOR X X
37 100658 2 BOLT, HEXHD X X
38 100532 12 WASHER, HARDENED X X
39 100506 8 CAPSCREW, SOCHD X X
41 100368 6 SCREW, HEXHD X X
43 100323 6 NUT, NYLOC X X
44 100310 3 NUT, NYLOC X X
48 100077 2 SCREW, HEXHD X X
49 100064 22 WASHER, FLAT X X
50 100062 2 WASHER, FLAT X X
51 100061 2 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-61
SECTION 4: HYDRAULICS
FRONT SUSP, COMFORT RIDE - DETAIL B (CHOICE)

14
42
21 49
19

49
45

44 36
52

16 23 49
47
23
12

15
22

12
22
49
47 TD0005746-A
E17840504-B SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-62
SECTION 4: HYDRAULICS
FRONT SUSP, COMFORT RIDE - DETAIL B (CHOICE)

REFER TO SECTION 7 FOR FRONT SUSPENSION, STANDARD (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
12 218996 2 MOULDED RUBBER BUFFER X X
14 216203 1 DECAL, FRONT SUSP, CRUSH X X
15 214404 1 CURTAIN, WHEELARCH, RH X X
16 214403 1 CURTAIN, WHEELARCH, LH X X
19 187438 2 STOP, SAFETY X X
21 184810 1 BRACKET, SAFETY STOP X X
22 184751 2 CURTAIN MOUNT X X
23 184750 2 CURTAIN MOUNT X X
36 100730 1 BOLT, HEXHD X X
42 100367 1 BOLT, HEXHD X X
44 100310 3 NUT, NYLOC X X
45 100284 1 NUT,HEXAGON X X
47 100085 12 SCREW X X
49 100064 22 WASHER, FLAT X X
52 100060 1 WASHER, SPRING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-63
SECTION 4: HYDRAULICS
SUSPENSION STRUTS, COMFORT RIDE (CHOICE)

11
2
15
1

19
7
14

18
14

12

17 13
16
22 6
20
6
4
8 13
3
10
21
23
24

24

TD0005731-B
230418-A & 230419-B SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-64
SECTION 4: HYDRAULICS
SUSPENSION STRUTS, COMFORT RIDE (CHOICE)

REFER TO SECTION 7 FOR SUSPENSION STRUTS, STANDARD (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217599 1 CLAMP, HOSE X X
2 214231 2 SPHERICAL X X
3 207676 1 PLUG, MAGNETIC X X
4 207340. 1 DECAL, SUSPENSION CYLINDER X X
5 202489 1 BELLOW, RUBBER X X
6 202280 2 GUIDE TAPE, PISTON PTFE BRONZE X X
7 200088 1 CLAMP, HOSE X X
8 186335 1 CARRIER, MAGNET, STRUT X X
9 184740 1 BARREL, SUSP STRUT X X
10 191335 1 ASSY, PISTON, SUSP STRUT X X
11 184029 1 ROD, SUSP STRUT, WELDED X X
12 162427 1 NECKBUSH, SUSP, STRUT X X
13 140829 2 W/BAND, PISTON X X
14 140827 2 W/BAND, ROD X X
15 140686 1 SEAL, ROD X X
16 140406 1 RING, BACK UP X X
17 140367 1 O-RING X X
18 140285 1 SEAL, ROD X X
19 140284 1 SEAL, WIPER X X
20 140221 1 O-RING X X
21 122297 1 PLUG, HOLLOW X X
22 101087 1 NUT, HEX FINE CLASS X X
23 101081 6 WASHER, HARDENED X X
24 100461 8 CAPSCREW X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-65
SECTION 4: HYDRAULICS
DAMPING VALVE, F/SUSP, COMFORT RIDE

11 1
7

8
5

10

TD0005732-0
212015-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-66
SECTION 4: HYDRAULICS
DAMPING VALVE, F/SUSP, COMFORT RIDE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 212015 1 ASSY, DAMPING VALVE X X SEE PAGE 4-59 FOR FITMENT
1 244117 1 HOSE X X
2 212023 1 ACCU, F/T, PISTON X X
3 212022 1 ACCU, F/T, PISTON X X
4 210940 1 MANIFOLD, ASSY, SUSPENSION X X SEE PAGE 4-67 FOR BREAKDOWN
5 140131 2 O-RING X X
6 140086 1 O-RING X X
7 120607 2 FLANGE, HALF X X
8 100946 4 CAPSCREW, SOCHD X X
9 100457 4 CAPSCREW, SOCHD X X
10 100060 4 WASHER, SPRING X X
11 100044 4 WASHER, SPRING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-67
SECTION 4: HYDRAULICS
SUSPENSION MANIFOLD, F/SUSP, COMFORT RIDE

11

12
6
5
8

10

TD0004598

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-68
SECTION 4: HYDRAULICS
SUSPENSION MANIFOLD, F/SUSP, COMFORT RIDE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210940 1 MANIFOLD ASSY, SUSPENSION X X SEE PAGE 4-65 FOR FITMENT
2 227195 1 VALVE, CHECK X X
2 227199 1 KIT, SEAL, CHECK VALVE X X
3 226965 1 ORIFICE X X
4 227194 1 VALVE, CHECK X X
4 227198 1 KIT, SEAL, CHECK VALVE X X
5 NSI 11 PLUG X X
6 226962 1 ORIFICE X X
7 227196 1 VALVE, CHECK X X
7 227197 1 KIT, SEAL, PROPORTINAL VALVE X X
8 226966 2 ORIFICE X X
9 226967 2 COIL X X
10 226964 1 VALVE, PORTIONAL X X
10 227197 1 KIT, SEAL, PROPORTINAL VALVE X X
11 226963 1 VALVE, PORTIONAL X X
11 227197 1 KIT, SEAL, PROPORTINAL VALVE X X
12 226968 1 ORIFICE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-69
SECTION 4: HYDRAULICS
WDB HYD COMPONENT KIT, B40D - DETAIL A

17
10 43

9 70
41
70 40 9 72
5
5
10 4
33
8 7 2 19 32
77
29
85
39 55 5
81 4
35 77 18
6 68
36 85 31 17
85 34
35 7 69
58
6 36 3 64 16
5 39
69

43
47 82
83 85 79
45 39
62 37
85 17
44
21 19 77
51 42
20
28 18
6 3
5 30
54 23 7
19 75
20 8 44
63 71 22 17
61 74 61 16
22
21 60 80 74
65 15
23 78

30
57 73
1 73
60
14

TD0003674-E
264094-H SH1-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-70
SECTION 4: HYDRAULICS
WDB HYD COMPONENT KIT, B40D - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264149 1 CHOICE, ACCUMULATORS X
2 261932 1 KIT, COOLER, W/B COOLING X
3 243441 1 HOSE X
4 243379 1 HOSE X
5 243378 1 HOSE X
6 243359 1 HOSE X
7 243358 1 HOSE X
8 243271 1 HOSE X
9 243270 1 HOSE X
10 243269 1 HOSE X
11 243259 1 HOSE X
12 243258 1 HOSE X
13 243257 1 HOSE X
14 243186 1 HOSE X
15 243186 1 HOSE X
16 241476 1 HOSE X
17 241476 1 HOSE X
18 241475 1 HOSE X
19 241397 1 HOSE X
20 241177 1 HOSE X
21 241176 1 HOSE X
22 241175 1 HOSE X
23 241174 1 HOSE X
24 241173 1 HOSE X
25 241172 1 HOSE X
26 241171 1 HOSE X
27 241164 1 HOSE X
28 223816 3 FILTER, FUEL X
29 217421 1 INDICATOR X
30 210788 1 PUMP X
31 210548 2 VALVE, CHECK X
32 210488 1 ASSY, FILTER, IN TANK TYPE X
33 210016 1 RESERVOIR BREATHER X
34 207967 1 BOOT, RUBBER, DRAIN VALVE X
35 207656 4 CLAMP, RUBBER, WDB HOSES X
36 207123 8 SPACER, CLAMP, ALUM X
37 206945 3 MOUNTING, RUBBER, SQUIGLY X
38 206661 2 K-CLAMP, DOUBLE X
39 206658 8 CLAMP, ALU X
40 204079 2 GROMMET, DIA X
41 203975 1 PROTECTOR, HOSE STRAP ON X
42 201719 1 K-CLAMP, DOUBLE X
43 200653 7 CABLE TIE X
44 200062 6 CLAMP, HOSE X
45 186888 1 BRACKET, BREATHER, TRANSM/AXLE X
46 181572 2 BRACKET, W/BRAKE PIPE X
47 176373 1 MOUNTING, HOSES, WDB, OFF CHASSIS X
48 172875 1 PIPE, BRAKE, REAR X
49 172869 1 PIPE, WDB COOLING, RETURN X
50 172868 1 PIPE, WDB COOLING, SUPPLY X
51 162404 2 WASHER, ID DIA X
52 130001 1 HOSE, PUSHLOCK X
53 130001 1 HOSE, PUSHLOCK X
54 130001 1 HOSE, PUSHLOCK X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-71
SECTION 4: HYDRAULICS
WDB HYD COMPONENT KIT, B40D - DETAIL A (CONTD)

17
10 43

9 70
41
70 40 9 72
5
5
10 4
33
8 7 2 19 32
77
29
85
39 55 5
81 4
35 77 18
85 6 68
36 31 17
85 34
35 7 69
58
6 36 3 64 16
5 39
69

43
47 82
83 85 79
45 39
62 37
85 17
44
21 19 77
51 42
20
28 18
6 3
5 30
54 23 7
19 75
20 8 44
63 71 22 17
61 74 61 16
22
21 60 80 74
65 15
23 78

30
57 73
1 73
60
14

TD0003674-E
264094-H SH1-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-72
SECTION 4: HYDRAULICS
WDB HYD COMPONENT KIT, B40D - DETAIL A (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
55 122184 2 CONNEC, SPEC, LONG X
56 122157 1 CONNECT X
57 122143 2 TEE, RUN X
58 122136 1 VALVE, DRAIN X
59 122084 1 CONNECT X
60 122018 2 CONNECT X
61 121308 2 TEE, BRANCH X
62 121275 3 MALE X
63 121091 2 TEE, B/H, BRANCH X
64 121089 2 CONNECT X
65 121088 2 TEE, B/H, BRANCH X
66 120751 1 UNION X
67 120748 1 UNION X
68 120743 2 ELBOW, SPEC X
69 120674 2 CONNECT, SPEC X
70 120286 2 UNION X
71 120161 3 ADAPTOR, BARBED HOSE X
72 120129 2 CONNECT X
73 120047 2 ELBOW X
74 120046 2 ELBOW X
75 120029 8 CONNECT X
76 120025 2 ELBOW X
77 100747 6 BOLT X
78 100370 2 WASHER, HARDENED X
79 100312 2 NUT, NYLOC X
80 100225 2 CAPSCREW X
81 100192 2 BOLT, HEXHD X
82 100085 2 SCREW X
83 100083 3 SCREW, HEXHD X
84 100064 2 WASHER, FLAT X
85 100062 13 WASHER, FLAT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-73
SECTION 4: HYDRAULICS
WDB HYD COMPONENT KIT, B40D - DETAIL B

28

56 46 62
44
50
48
52
49 38 REAR
AXLE

71

44

11

28
59
13
12 12
44
62
66 53 MID
27 AXLE

26
71
44

25

75
24
27 65
26
25

63
24

TD0003675-D
264094-H SH2-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-74
SECTION 4: HYDRAULICS
WDB HYD COMPONENT KIT, B40D - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
11 243259 1 HOSE X
12 243258 1 HOSE X
13 243257 1 HOSE X
24 241173 1 HOSE X
25 241172 1 HOSE X
26 241171 1 HOSE X
27 241164 1 HOSE X
28 223816 3 FILTER, FUEL X
38 206661 2 K-CLAMP, DOUBLE X
44 200062 6 CLAMP, HOSE X
46 181572 2 BRACKET, W/BRAKE PIPE X
48 172875 1 PIPE, BRAKE, REAR X
49 172869 1 PIPE, WDB COOLING, RETURN X
50 172868 1 PIPE, WDB COOLING, SUPPLY X
52 130001 1 HOSE, PUSHLOCK X
53 130001 1 HOSE, PUSHLOCK X
56 122157 1 CONNECT X
59 122084 1 CONNECT X
62 121275 3 MALE X
63 121091 2 TEE, B/H, BRANCH X
65 121088 2 TEE, B/H, BRANCH X
66 120751 1 UNION X
67 120748 1 UNION X
71 120161 3 ADAPTOR, BARBED HOSE X
75 120029 8 CONNECT X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-75
SECTION 4: HYDRAULICS
WDB HYD COMPONENT KIT, B40D - DETAIL C

18
6

3
7
23
22

19
5 18 43

3 17

5 22 23

4
43 37
9 10
8 20 21

20
21

6 5
19

41
43
16 17

TD0003676-D
264094-H SH3-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-76
SECTION 4: HYDRAULICS
WDB HYD COMPONENT KIT, B40D - DETAIL C

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 243441 1 HOSE X
4 243379 1 HOSE X
5 243378 1 HOSE X
6 243359 1 HOSE X
7 243358 1 HOSE X
8 243271 1 HOSE X
9 243270 1 HOSE X
10 243269 1 HOSE X
16 241476 1 HOSE X
17 241476 1 HOSE X
18 241475 1 HOSE X
19 241397 1 HOSE X
20 241177 1 HOSE X
21 241176 1 HOSE X
22 241175 1 HOSE X
23 241174 1 HOSE X
37 206945 3 MOUNTING, RUBBER, SQUIGLY X
41 203975 1 PROTECTOR, HOSE STRAP X
43 200653 7 CABLE TIE X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-77
SECTION 4: HYDRAULICS
ACCUMULATOR KIT, B40D - SOUTH AFRICA

6 4 5

TD0003654-B
264141-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-78
SECTION 4: HYDRAULICS
ACCUMULATOR KIT, B40D - SOUTH AFRICA

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210923 4 ACCUM, PISTON, CRIMPED X
UNCHARGED FOR AIR FREIGHT
1 210922 4 ACCUM, PISTON, CRIMPED, UNCHRG X
PURPOSES
2 184651 2 CLAMP, 2 ACCUMULAT0RS X
3 122257 4 REDUCER X
4 101307 2 WASHER, FLAT X
5 101248 2 J-BOLT X
6 100314 2 NUT, NYLOC X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-79
SECTION 4: HYDRAULICS
ACCUMULATOR KIT, B40D - EUROPE

5 3 4

TD0003655-A
264142-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-80
SECTION 4: HYDRAULICS
ACCUMULATOR KIT, B40D - EUROPE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210250 4 ACCUM, PISTON X
2 184651 2 CLAMP, 2 ACCUMULAT0RS X
3 101307 2 WASHER, FLAT X
4 101248 2 J-BOLT X
5 100314 2 NUT, NYLOC X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-81
SECTION 4: HYDRAULICS
ACCUMULATOR KIT, B35D - SOUTH AFRICA

4
3

7 5 6

TD0003914-B
264258-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-82
SECTION 4: HYDRAULICS
ACCUMULATOR KIT, B35D - SOUTH AFRICA

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210923 2 ACCUM, PISTON, CRIMPED X
UNCHARGED FOR AIR FREIGHT
1 210922 2 ACCUM, PISTON, CRIMPED, UNCHRG X
PURPOSES
2 184651 1 CLAMP, 2 ACCUMULAT0RS X
3 122257 2 REDUCER X
4 122008 2 ELBOW X
5 101307 1 WASHER, FLAT X
6 101284 1 J-BOLT X
7 100314 1 NUT, NYLOC X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-83
SECTION 4: HYDRAULICS
ACCUMULATOR KIT, B35D - EUROPE

6 4 5

TD0003915-B
264259-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-84
SECTION 4: HYDRAULICS
ACCUMULATOR KIT, B35D - EUROPE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210250 2 ACCUM, PISTON X
2 184651 1 CLAMP, 2 ACCUMULAT0RS X
3 122008 2 ELBOW X
4 101307 1 WASHER, FLAT X
5 101248 1 J-BOLT X
6 100314 1 NUT, NYLOC X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-85
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB - DETAIL A

6 32
22
12

35

13
17 21
14
24 26
15
18 26 28
13 35
29 31 34
36
21 19
8
20

29
28
36
35
9 18

17 35
36 16
8 33
27 15
14
8

7
9 6
VOAC
BLOCK
8 (L3)

36

27

TD0003652-D
E14835503-E SH1-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-86
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 243177 1 HOSE X X
7 217454 4 SPACER, CLAMP, ALU X X
8 217449 4 CLAMP, ALU, 2 BOLT X X
9 217448 2 CLAMP, RUBBER, 4, STRG,ORBIT X X
12 210366 1 VALVE, STEERING X X
13 206480 5 ISOLATOR, STEERING ORBITAL X X
14 186837 1 PIPE,ASSY, P, STEERING X X
15 186835 1 PIPE, ASSY, T, STEERING X X
16 186829 1 BRACKET, PIPES, ORBITAL X X
17 184844 1 PIPE, ASSY, RH, STEERING X X
18 184843 1 PIPE, ASSY, LH, STEERING X X
19 174550 1 MOUNTING, ORBITAL, CAB X X
20 161099 2 BOSS, ORBITAL X X
21 161028 5 WASHER, ORBITAL MOUNTING, CAB X X
22 122032 1 ELBOW X X
24 122015 4 CONNECTOR X X
26 101307 5 WASHER, FLAT X X
27 100747 4 BOLT X X
28 100314 5 NUT, NYLOC X X
29 100312 4 NUT, NYLOC X X
31 100091 2 SCREW, HEXHD X X
32 100090 3 SCREW, HEXHD X X
33 100086 2 SCREW, HEXHD X X
34 100085 4 SCREW X X
35 100064 11 WASHER, FLAT X X
36 100062 11 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-87
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB - DETAIL B

(P)
30
(P) 23 36
(A) 23
(A) 23
23

11
3 (A)

4 (P)
10 25
(T)
(A) 2 23
(T)

(P) 5

(T) 1
2
REAR BRAKE
APPLY

4 (B5)
5 VOAC
(B6)
BLOCK

1
TANK
MANIFOLD
(A2)

3
FRONT
BRAKE
APPLY

TD0003653-D
E14835503-E SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-88
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243960 1 HOSE X X
2 243959 1 HOSE X X
3 243958 1 HOSE X X
4 243182 1 HOSE X X
5 243182 1 HOSE X X
10 216255 1 MICO BRAKE PEDAL GASKET X X
11 210948 1 PEDAL, BRAKE, 100/100 BAR X X
11 210947 1 PEDAL, BRAKE, 120/120 BAR X
23 122021 5 CONNECTOR X X
25 120397 1 PLUG X X
30 100198 3 SCREW, HEXHD X X
36 100062 11 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-89
SECTION 4: HYDRAULICS
STEERING CONTROL VALVE, EATON

16

15

17

14
12
13

11
2 5

4
9

10 6
7
8

TD0003449

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-90
SECTION 4: HYDRAULICS
STEERING CONTROL VALVE, EATON

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210366 1 VALVE, STEERING, EATON X X SEE PAGE 4-85 FOR FITMENT
2 NSI 1 HOUSING X X
3 226030 1 DRIVE X X
4 NSI 1 SPOOL CONTROL X X
5 226027 KIT, CENTERING SPRING X X
6 226032 1 RACE, BEARING X X
7 220158 1 THRUST BEARING, NEEDLE X X
8 226031 1 RACE, BEARING X X
9 226033 1 RETAINER, FRONT X X
10 226034 1 RING, RETAINING X X
11 NSI 1 PLUG X X
12 226026 1 KIT, SEAL X X
13 226029 2 VALVE, POWER LIMITER X X
14 NSI 2 PLUG, VALVE X X
15 NSI 1 PLATE, WEAR X X
16 226028 1 GEROTOR, 1230 X X
17 NSI 1 CAP, END X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-91
SECTION 4: HYDRAULICS
BRAKE PEDAL

1
34

40 42
41

31 35
38 43
36
39
44
33
46
32
47
48 30
45
49
29 50

37

21
20
17
22 19
23
27
18
24
25
26

28 2
15 16

14
13

10

16 8
4 6
12
5 11 9
13
14
9
10

TD0003120

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-92
SECTION 4: HYDRAULICS
BRAKE PEDAL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
WET DISC BRAKE MACHINES; SEE
1 210948 1 BRAKE PEDAL, MICO, 100/100 BAR X X
PAGE 4-87 FOR FITMENT
1 210947 1 BRAKE PEDAL, MICO, 120/120 BAR X SEE PAGE 4-87 FOR FITMENT
2 226821 1 PEDAL & BASE ASSEMBLY X X
3 NSI 1 PEDAL X X
4 NSI 1 BASE, PEDAL X X
5 NSI 2 SCREW, CAP X X
6 NSI 2 WASHER X X
7 226818 1 KIT, REPAIR, PEDAL & BASE X X
8 NSI 1 PIN X X
9 NSI 2 CIRCLIP X X
10 NSI 2 PIN, SPLIT X X
11 NSI 1 CAM X X
12 NSI 1 PIN X X
13 NSI 2 BUSH X X
14 NSI 2 CIRCLIP X X
15 226817 1 KIT, SWITCH/HARNESS REPAIR X X
16 NSI 2 PIN, SPLIT X X
17 NSI 1 SWITCH AND HARNESS X X
18 NSI 2 SCREW X X
19 NSI 2 SCREW X X
20 NSI 1 INSULATOR X X
21 NSI 1 BRACKET X X
22 NSI 1 BRACKET X X
23 NSI 2 NUT X X
24 NSI 2 WASHER, LOCK X X
25 NSI 1 CLAMP X X
26 NSI 1 SCREW, CAP X X
27 NSI 1 SPACER X X
28 NSI 1 STOP X X
29 226816 1 VALVE ASSEMBLY, 100/100 BAR X X WET DISC BRAKE MACHINES
29 226820 1 VALVE ASSEMBLY, 120/120 BAR X
30 NSI 1 HOUSING X X
31 226815 1 KIT, VALVE REPAIR X X
32 NSI 1 CUP X X
33 NSI 1 SEAL X X
34 NSI 1 O-RING X X
35 NSI 1 O-RING X X
36 NSI 1 O-RING X X
37 NSI 1 BOOT X X
38 NSI 2 WASHER X X
39 NSI 1 SPRING X X
40 NSI 1 PLUG, END X X
41 NSI 1 RETAINER X X
42 NSI 1 SPRING X X
43 NSI 1 SPOOL X X
44 NSI 1 SPOOL X X
45 NSI 1 RETAINER ASSY X X
46 NSI A/R SHIM X X
47 NSI 1 SPRING X X
48 NSI 1 SPRING X X
49 NSI 1 SPRING X X
50 NSI 1 PISTON X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-93
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB TILT SYSTEM

20
5
7 16
3 11 9

23 27 11
17 21
2 21
14 25 18
14
8 21
22 12 6 24
26 15
10
19
12
21
18

13
3

13

TD0004188-A
E09840303-H

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-94
SECTION 4: HYDRAULICS
HYDRAULIC KIT, CAB TILT SYSTEM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 260658 2 PIN ASSY, CAB TILT CYL X X
2 243277 1 HOSE X X
3 243276 1 HOSE X X
4 230152 1 CYLINDER X X SEE PAGE 4-95 FOR BREAKDOWN
5 210920 1 PUMP, MANUAL, TANK CAP X X SEE PAGE 4-97 FOR BREAKDOWN
6 207219 1 SPRING, CABSTRUT X X
7 201419 2 P-CLIP X X
8 186917 1 TRAY, DRIP, CAB LIFT PUMP X X
9 174739 1 STAY, CAB X X
10 162456 1 WASHER, SPRING RET, BIN HEAT X X
11 162014 2 WASHER, VESCONITE X X
12 160432 2 SLEEVE, PEDAL, VESCONITE X X
13 122049 2 CONNECTOR X X
14 122032 2 ELBOW X X
15 101345 1 WASHER, HARDENED X X
16 101343 1 WASHER, MILDSTEEL X X
17 100730 1 BOLT, HEXHEAD X X
18 100653 2 NUT, STOVER X X
19 100652 1 NUT, STOVER X X
20 100644 1 BOLT, HEXHEAD X X
21 100423 4 WASHER, FLAT X X
22 100386 2 SCREW X X
23 100221 1 CAPSCREW X X
24 100200 1 BOLT, HEXHEAD X X
25 100141 1 BOLT, HEXHEAD X X
26 100062 2 WASHER, FLAT X X
27 100061 1 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-95
SECTION 4: HYDRAULICS
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN

6 10

11
1
7
12

13
8

14
9
15

5
17

16
3

TD0004268-0
230152-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-96
SECTION 4: HYDRAULICS
HYDRAULIC, CAB TILT CYLINDER BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 230152 1 CYLINDER X X SEE PAGE 4-93 FOR FITMENT
2 160523 2 BUSH, TILT CYL X X
3 183202 1 BARREL, CAB TILT X X
4 183203 1 ROD, CAB TILT X X
5 100290 1 NUT, CASTLE X X
6 160993 1 NECKBUSH, NUT X X
7 160994 1 NECKBUSH, SET X X
8 161318 1 PISTON X X
9 140565 1 KIT, SEAL X X
10 140059 1 O-RING X X
11 140033 1 SEAL, WIPER X X
12 140044 1 SEAL, SINGLE ACTING X X
13 140368 1 O-RING X X
14 140400 1 RING, BACK UP X X
15 140734 1 O-RING X X
16 100152 1 SPLITPIN X X
17 140032 1 SEAL, PISTON X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-97
SECTION 4: HYDRAULICS
PUMP, CAB TILT

P011140

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-98
SECTION 4: HYDRAULICS
PUMP, CAB TILT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210920 1 PUMP, MANUAL, TANK CAP X X SEE PAGE 4-93 FOR FITMENT
2 140660 1 KIT, SERVICE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-99
SECTION 4: HYDRAULICS
HYDRAULIC KIT, REAR CHASSIS

9 15
16
5

16
13 4

2
4

1 10

14

14
7
6
12
8
11

TD0005751-0
E17840502-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-100
SECTION 4: HYDRAULICS
HYDRAULIC KIT, REAR CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243157 2 HOSE X X
2 243156 2 HOSE X X
3 230398 2 CYL,TIP X X SEE PAGE 4-101 FOR BREAKDOWN
4 184728 2 PIPE, TOP HYD, TIP X X
5 173809 2 CLAMP X X
6 170467 2 RETAINER PLATE X X
7 170031 2 LOCK TAG REAR AXLE X X
8 160747 2 PIN ASSY, TIP CYL X X
9 122075 2 CONNECTOR X X
10 122061 2 TEE, B/H X X
11 122015 2 CONNECTOR X X
12 120478 2 UNION X X
13 100314 2 NUT, NYLOC X X
14 100111 4 SCREW, HEXHD X X
15 100092 2 BOLT, HEXHD X X
16 100064 4 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-101
SECTION 4: HYDRAULICS
TIP CYLINDER BREAKDOWN

5
6

6
22

1
4
25
10
23 26

24
11
15
*
2 14
*
12
*
* 18
12

9
17
*
* 21

7
* 20
19
*

8
16
*
13
*
16
28
* 27 3

Note:
All items marked with *
form part of Seal Kit
140759 TD0004999-A
230398-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-102
SECTION 4: HYDRAULICS
TIP CYLINDER BREAKDOWN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230398 1 CYLINDER, TIP X X SEE PAGE 4-99 FOR FITMENT
1 220119 1 CIRCLIP, INTERNAL X X
2 203990 1 NIPPLE, GREASE X X
3 184301 1 ROD, TIP, CYL, D85, RIBLESS X X
4 184300 1 BARREL, TIP CYL, R/LESS X X
5 176087 1 PIPE, OIL LEAD, TIP CYL X X
6 171532 2 CLAMP, OIL LEAD PIPE, CYL X X
7 161888 1 DAMPER, CYL, LIFT X X
8 161856 1 PISTON X X
9 161001 1 N/BUSH X X
10 150130 1 BEARING, SPHERICAL X X
11 140791 1 BOOT, CYL X X
12 140698 2 W/BAND, ROD X X *
13 140612 1 SEAL, PISTON X X *
14 140513 1 SEAL, ROD X X *
15 140440 1 SEAL, WIPER X X *
16 140423 2 W/BAND, PISTON X X *
17 140411 1 RING, BACK UP X X *
18 140299 1 SEAL, ROD X X *
19 140298 1 O-RING X X *
20 140297 1 O-RING X X *
21 140169 1 O-RING X X *
22 122134 1 PLUG X X
23 120677 1 ELBOW X X
24 120196 1 PLUG, ZINC/CAD PLATED X X
25 120045 1 PLUG, HEX HEAD X X
26 100965 11 CAPSCREW, SOCHD X X
27 100431 1 SPLITPIN X X *
28 100407 1 NUT, CASTLE X X
* 140759 1 SEAL KIT X X INCLUDES ITEMS MARKED (*)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


4-103
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
4-104
SECTION 5: PNEUMATICS

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-1
SECTION 5: PNEUMATICS
PNEUMATIC KIT, FRONT CHASSIS - DETAIL A

32
12

36
31 43
38
46 50
50
16 42
43 29
40

34
26
13 49
45
34 20
27
34
21 30
22 26
45 34
49 25
49 25
15 45 26 13
33 45
37
49
5
47
16 27
42
50 46
50
19 46 46 34
50 50
50
42 50 46
19 11
46
50 16
50
42 2 TD0004309-F
50
42 9 E09840511-Q

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


5-2
SECTION 5: PNEUMATICS
PNEUMATIC KIT, FRONT CHASSIS - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264738 1 KIT, FAN PURGING X X
2 262064 1 KIT, 20LT RESERVOIR X X
5 241844 1 HOSE X X
9 241170 1 HOSE X X
11 211473 1 VALVE, PURGE TANK X X
12 208090 1 HOSE, TEFLON X X
13 203371 2 K-CLAMP, DOUBLE X X
15 202614 1 K-CLAMP X X
16 201439 3 P-CLIPS X X
19 178784 2 MOUNTING, P-CLIP, PNEU, COOLING X X
20 178781 1 MOUNTING1, PIPES, PNEU, COOL X X
21 178580 2 MOUNTING, PIPES, PNEUMATIC, COOL X X
22 178579 1 MOUNTING2, PIPES, PNEU, COOL X X
25 178574 1 PIPE3, PNEUMATIC COOLING X X
26 178573 1 PIPE2, PNEUMATIC COOLING X X
27 178572 1 PIPE1, PNEUMATIC COOLING X X
29 176353 1 MOUNTING, HOSE, TEFLON COMP X X
30 160510 6 CLAMP X X
31 120970 1 CONNECTOR X X
32 120819 1 ELBOW X X
33 120758 1 UNION X X
34 120286 7 UNION X X
36 100703 1 BOLT X X
37 100619 4 SCREW X X
38 100575 1 WASHER X X
40 100316 1 NUT X X
42 100310 15 NUT X X
43 100148 5 WASHER X X
45 100083 5 SCREW X X
46 100080 17 BOLT X X
47 100077 4 SCREW X X
49 100062 13 WASHER X X
50 100061 32 WASHER

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


5-3
SECTION 5: PNEUMATICS
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B

8
34
23 14
50
46

10
34 39 8
28 18
50 49
46
14
42 10
50

49
41
42
50
24 35
43

7
3

44
48
17

TD0004310-F
E09840511-Q

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


5-4
SECTION 5: PNEUMATICS
PNEUMATIC KIT, FRONT CHASSIS - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264738 1 KIT, FAN PURGING X X SEE PAGE 5-7 FOR DETAIL
3 261926 1 KIT, AIR DRYER X X SEE PAGE 5-13 FOR DETAIL
4 243610 1 HOSE X X
6 241362 1 HOSE X X
7 241362 1 HOSE X X
8 241344 1 HOSE X X
10 218444 1 HOSE, TEFLON X X
14 203215 10 GROMMET X X
17 186564 1 MOUNTING, RESEVOIR, AIR, 5L X X
18 178963 2 MOUNTING, BOT, PIPE, PNEU, COOLING X X
23 178576 2 MOUNTING, TOP, PIPE, PNEU, COOLING X X
24 178575 2 MOUNTING, PIPE, PNEU, COOLING X X
28 178571 1 PIPE, PNEUMATIC COOLING X X
34 120286 7 UNION X X
35 101225 3 SCREW, HEXHD X X
38 100569 4 SCREW, HEXHD X X
41 100312 4 NUT, NYLOC X X
42 100310 15 NUT, NYLOC X X
43 100148 5 WASHER, FLAT X X
44 100085 2 SCREW, HEXHD X X
46 100080 17 SCREW, HEXHD X X
48 100064 2 WASHER, FLAT X X
49 100062 13 WASHER, FLAT X X
50 100061 32 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


5-5
SECTION 5: PNEUMATICS
FAN PURGING KIT

4 9

8 1
6

TD0005407-B
264738-D

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-6
SECTION 5: PNEUMATICS
FAN PURGING KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 184723 1 BRACKET, MOUNTING, PURGE VALVE X X SEE PAGE 5-3,5 FOR FITMENT
2 184572 1 PIPE, FAN PURGING X X
3 184570 1 BRACKET, FAN, PURGING X X
4 130002 1 HOSE, PUSHLOCK X X
5 121407 1 CONNECTOR X X
6 121404 1 ELBOW X X
7 121398 1 ELBOW X X
8 121393 1 CONNECTOR X X
9 100089 1 SCREW X X
10 100064 1 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-7
SECTION 5: PNEUMATICS
PURGE TANK VALVE

18

8
Not Part of Valve

10 5

11

15
12

13 6

17

14 16

TD0005750

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-8
SECTION 5: PNEUMATICS
PURGE TANK VALVE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 211473 1 VALVE, PURGE TANK X X SEE PAGE 5-3 FOR FITMENT
2 210544 1 VALVE, SOLENOID X X
3 NSI 1 BODY, VALVE X X
4 NSI 1 COVER, VALVE X X
5 NSI 4 SCREW, CAP X X
6 * 1 DIAPHRAM X X INCLUDED IN SEAL KIT
7 * 1 SPRING, PRESSURE X X INCLUDED IN SEAL KIT
8 226024 1 SOLENOID X X
9 NSI 1 O-RING X X
10 NSI 1 TUBE, CORE X X
11 * 1 SPRING X X INCLUDED IN SEAL KIT
12 * 1 CORE X X INCLUDED IN SEAL KIT
13 * 1 O-RING X X INCLUDED IN SEAL KIT
14 NSI 1 CLIP, SPRING X X
15 140628 1 KIT, SEAL X X INCLUDES ITEMS MARKED *
16 140462 1 WASHER, DOWTY X X
17 121045 1 ADAPTOR X X
18 201529 1 PLUG, CONNECTING X X NOT SUPPLIED WITH VALVE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-9
SECTION 5: PNEUMATICS
RESERVOIR KIT

4
1
5
4
1
5

5
1
5
1 3
2

TD0004192-0
262064-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-10
SECTION 5: PNEUMATICS
RESERVOIR KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 262064 1 KIT, 20LT RESERVOIR X X SEE PAGE 5-3 FOR FITMENT
1 100590 4 G-RING X X
2 120166 1 VALVE, DRAIN X X
3 121364 1 ADAPTOR X X
4 121365 2 ADAPTOR X X
5 140370 4 O-RING X X
6 200318 2 MOUNTING, BAND X X
7 203897 1 RESEVOIR, AIR X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-11
SECTION 5: PNEUMATICS
AIR DRYER KIT

9
8 11
1 4
5
11
5
10
12
6
3

8 5
11 11
5
9 5
11
2
9
5

11

TD0004191-A
261926-D

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-12
SECTION 5: PNEUMATICS
AIR DRYER KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 261926 1 KIT, AIR DRYER X X SEE PAGE 5-5 FOR FITMENT
1 220949 1 FILTER, AIR DRYER X X
2 210561 1 VALVE, UNLOADER, AIR DRYER X X
3 203895 1 RESEVOIR, AIR, 5L CE MARK X X
4 200318 1 MOUNTING, BAND X X
5 140370 6 O-RING X X
6 140193 1 O-RING X X
7 121364 1 ADAPTOR X X
8 121231 2 CONNECTOR X X
9 120399 3 PLUG, BLANKING X X
10 120157 1 CONNECTOR X X
11 100590 6 G-RING X X
12 100588 1 G-RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-13
SECTION 5: PNEUMATICS
AIR DRYER REPAIR KIT

20

21
22
3

6
12 8
13
11 5 7
14 9
10

15 15

16

17
18

19

TD0004479

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-14
SECTION 5: PNEUMATICS
AIR DRYER REPAIR KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210561 1 VALVE, UNLOADER, AIR DRYER X X
2 220949 1 FILTER, AIR DRYER X X
3 221703 1 ELEMENT, HEATING, AIR DRYER X X
4 223714 1 KIT, REPAIR AIR DRYER UNLOADER X X INCLUDES ITEMS MARKED *
5 * 1 WASHER, RUBBER X X
6 * 1 O-RING X X
7 * 1 PLASTIC PISTON X X
8 * 1 O-RING X X
9 * 1 O-RING X X
10 * 1 SEAT, RUBBER X X
11 * 1 O-RING X X
12 * 1 O-RING X X
13 * 1 VALVE, POPPET X X
14 * 1 O-RING X X
15 * 2 O-RING X X
16 * 1 O-RING X X
17 * 1 SPACER, RUBBER X X
18 * 1 O-RING X X
19 * 1 O-RING X X
20 * 1 O-RING X X
21 * 1 WASHER, COPPER X X
22 * 1 O-RING, HEATING ELEMENT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-15
SECTION 5: PNEUMATICS
PNEUMATIC KIT, REAR CHASSIS

1 2

8 5
9
13

PARK BRAKE 10
6
17
14

7
11

12

15

3 4
CTD MIDDLE AXLE

16

CTD REAR AXLE

TD0004193-0
E09840512-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-16
SECTION 5: PNEUMATICS
PNEUMATIC KIT, REAR CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100062 2 WASHER, FLAT X X
2 100494 2 SCREW, HEXHEAD X X
3 120106 2 CONNECTOR X X
4 120285 2 UNION X X
5 120356 1 BULKHEAD X X WITH NUT
6 120366 1 TEE X X
7 120747 1 UNION X X
8 120804 1 ELBOW X X
9 120969 1 ADAPTOR X X
10 172874 1 PIPE, PARK BRAKE X X
11 172876 1 PIPE, CTD CONTROL X X
12 175007 1 PIPE, REAR, CTD CONTROL X X
13 175014 1 PLATE, B/H, PIPE CTD, CONTROL X X
14 201068 5 K-CLAMP, SINGLE X X
15 241154 1 HOSE X X
16 241153 1 HOSE X X
17 241155 1 HOSE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-17
SECTION 5: PNEUMATICS
PNEUMATIC KIT, CAB

PLUG INTO AIR


PIPE ON SEAT
SEAT
TO EXHAUST
BRAKE CYLINDER
18
16
4

(EB) 4 TO SPARE BOSSES


ON FLYWHEEL CASING

1
24 14
15 12
23 30 TO CYLINDER 6

30 27 EVB - BANJO

29
1

9
8 26
19 30
TO CYLINDER 3
11
CTD REAR
EVB - BANJO 30
AXLES PARK BRAKE 22

2 6

4
7
TRANSFER CASE
15 1

3
7 21
CTD FRONT
AXLES

17 28
13
20
25
TRANSFER CASE
26
MAIN AIR SUPPLY
(BELLY PLATE) 5
(CTD2) 3
(CTD1)
2

(IDL1) 7
16 (PB) 6
(AS) 5

(EB) 4
IPM PORT FUNCTIONS
(EVB) 1 10
AS MAIN AIR SUPPLY
EB EXHAUST BRAKE
EVB EXHAUST BRAKE VALVE
PB PARK BRAKE TD0003629-D
TC1 TRANSFER CASE
E14840513-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

5-18
SECTION 5: PNEUMATICS
PNEUMATIC KIT, CAB

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241651 1 HOSE X X
2 241473 1 HOSE X X
3 241472 1 HOSE X X
4 241371 1 HOSE X X
5 241162 1 HOSE X X
6 241160 1 HOSE X X
7 241156 1 HOSE X X
8 217534 1 PIPE, EVB, X-OVER, RHS X X
9 217533 1 PIPE, EVB, X-OVER, LHS X X
10 212010 1 VALVE, BLOCK, IPM X X SEE PAGE 5-21 FOR DETAIL
11 201439 1 P-CLIPS X X
12 201420 2 P-CLIPS X X
13 201419 5 P-CLIP X X
14 186931 2 BRACKET, EVB, CROSSOVER, PIPE X X
15 130044 1 SLEEVE, FIRE X X
16 130029 1 PIPE, AIR LINE X X
17 121350 1 ELBOW X X
18 121509 1 ADAPTOR X X
19 121258 1 TEE, BRANCH X X
20 120965 1 ADAPTOR, STRAIGHT X X
21 120106 1 CONNECTOR X X
22 101993 1 SCREW, HEXHEAD X X
23 101064 2 NUT, STOVER X X
24 100494 2 SCREW, HEXHEAD X X
25 100354 1 WASHER, COPPER X X
26 100310 4 NUT, NYLOC X X
27 100081 2 SCREW, HEXHD X X
28 100080 3 SCREW, HEXHD X X
29 100062 2 WASHER, FLAT X X
30 100061 6 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-19
SECTION 5: PNEUMATICS
PNEUMATIC BLOCK ASSEMBLY

6
1
7

23

27 17
25

26 16
25

12

25
16
10

25
21 17
11
14
24 15B
13
20 15A 16
22
24
18
18
19
19

TD0005707

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-20
SECTION 5: PNEUMATICS
PNEUMATIC BLOCK ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 212010 1 VALVE, BLOCK, IPM X X SEE PAGE 5-19 FOR FITMENT
2 210833 3 VALVE, SOLENOID X X
3 221589 3 GASKET, SOLENOID/MANIFOLD X X
4 221585 6 GASKET, BLOCK/PILOT, INTERFACE X X
5 221587 6 SCREW, CAP, SOLENOID X X
6 210905 6 SOLENOID, PILOT VALVE, 24V X X
7 221586 12 SCREW, BODY/PILOT VALVE X X
8 206387 3 SWITCH, PRESSURE, (NC), 5 BAR X X
9 221590 3 O-RING, PRESSURE SWITCH X X
10 201375 1 PRESSURE SENDER, 0-10 BAR, SWITCH X X
11 221595 1 SCREW, PRESSURE SENDER X X
12 120631 1 FITTING, TUBE X X
13 121495 1 PLUG X X
14 140877 1 RING, SEAL X X
15A 120588 1 PLUG X X OPTIONAL - WITHOUT AIR HORN
15B 120640 1 CONNECTOR X X OPTIONAL - WITH AIR HORN
16 121186 4 ADAPTOR X X
17 120322 2 PLUG, WITH O-RING X X
18 226831 5 DISC, FILTER, 16MM X X
19 226832 5 CIRCLIP, INTERNAL X X
20 226870 2 VALVE, BODY, QUICK EXHAUST X X
21 226835 2 KIT, SERVICE, QUICK EXHAUST VALVE X X
22 100919 4 SCREW, PAN HD X X
23 101247 6 SCREW, CAP X X
24 140879 5 O-RING X X
25 100530 5 WASHER, COPPER X X
26 120588 2 PLUG X X
27 120640 1 CONNECTOR X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-21
SECTION 5: PNEUMATICS
AIR HORN

(H) 6

1 11
9
3

10

11

TD0004195-A
264417-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-22
SECTION 5: PNEUMATICS
AIR HORN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241169 1 HOSE X X
2 210067 1 HORN, AIR, TWIN X X
3 201419 1 P-CLIP X X
4 121350 1 ELBOW X X
5 120680 1 CONNECTOR X X
6 120352 1 CONNECTOR X X
7 100312 1 NUT, NYLOC X X
8 100310 1 NUT, NYLOC X X
9 100081 1 SCREW, HEXHD X X
10 100080 1 SCREW, HEXHD X X
11 100061 2 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


5-23
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
5-24
SECTION 6: ELECTRICAL

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-1
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL A

CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
CONNECTS TO LEFT MIRROR &
REVERSE MONITOR OBW WARNING LIGHTS
AND RIGHT MIRROR

CONNECTS TO
EARTH BOSS

CONNECTS TO
ARTIC REVERSE LIGHT

CONNECTS TO
REAR WIPER

24 14

21

CONNECTS TO
ENGINE HARNESS

DIAGNOSTIC
CONNECTOR

CONNECTS TO
ARTIC HARNESS

TD0006719-0
517850602-0 SH1-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-2
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
14 216412 1 HARNESS, REAR WIPER X X
21 214242 1 HARNESS, CAB X X
24 207288 22 MOUNTING, SWIVEL HEAD, HARNESS X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-3
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL B

6
26
8

20

15
57
50
37

30

36
32
23

18
54 38
47

39

16

17

7
52
58

9
27 48
55 2
TD0006720-0
517850602-0 SH2-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-4
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 900450 1 PIPE, W/WASHER,DOGA X X
6 217902 3 FRAME, SWITCH, BLANK X X
7 217745 1 WASHER, BOTTLE AND PUMP X X
8 217737 1 FRAME, SWITCH X X
9 216702 2 P-CLIPS X X
15 216088 1 SWITCH, STEERING COLUMN X X
16 216037 1 SOCKET, ACCESSORY X X
17 216017 1 BUZZER X X
18 214432 1 E-MODULE, MDU3 X X
20 214243 1 E-MODULE, SSM X X
23 208158 1 COVER, PLUG, COLUMN SWITCH X X
26 206940 1 LIGHT, INTERIOR X X
27 206070 1 THROTTLE, FOOT ACTUATOR X X
30 202729 1 CIGARETTE LIGHTER X X
32 200871 54 CABLE TIE X X
36 176435 1 WASHER, CIG LIGHTER X X
37 161081 1 SLEEVE X X
38 101997 4 CAPSCREW, SOCHD X X
39 101216 1 WASHER, SERRATED X X
47 100370 1 WASHER, HARDENED X X
48 100358 4 WASHER, FLAT, S/STEEL X X
50 100309 4 NUT, NYLOC X X
52 100196 3 BOLT, HEXHD X X
54 100085 1 SCREW X X
55 100080 10 BOLT X X
57 100063 17 WASHER, HARDENED X X
58 100062 3 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-5
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL C

22
31

4 25

32 29

42

44

57
51 55
56 40
46 45 51
56
41 46
45 44
11 57
49 19 28
33 33
41
45 49 44
10 45
35 57

11
40
55 10
41
12 44
5 57
13
1

59 5
60
43 13
TD0006721-0
517850602-0 SH3-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-6
SECTION 6: ELECTRICAL
CAB HARNESS - DETAIL C

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221726 1 ELECTRONICS, KSA FLAME START X X
3 900450 1 PIPE, W/WASHER X X
4 263441 1 KIT, WIPER X X SEE PAGE 6-11 FOR BREAKDOWN
5 217999 2 E-MODULE, CCU II X X
10 216650 2 TRAY, E-MODULES X X
11 216645 2 ISOLATOR, RUBBER, CYLINDRICAL X X
12 216527 1 STRAP, EARTH X X
13 216451 4 FOOT, TRAY, E-MODULE X X
19 214310 1 E-MODULE, BATT BALANCER X X
22 208771 1 GROMMET X X
25 206945 1 MOUNTING, RUBBER, SQUIGLY X X
28 206065 1 E-MODULE, ADM X X
29 203264 9 GROMMET, BLANK X X
31 202094 3 GROMMET, FLAT SPLIT X X
32 200871 54 CABLE TIE X X
33 187775 2 PLATE, MOUNTING, TRAY, E-MODULE X X
34 187701 1 PLATE, RETAINER, DEUTSCH PLUG X X
35 187506 1 PLATE, ADM X X
40 101193 6 WASHER, SPRING X X
41 101171 8 SCREW, PAN X X
42 101170 3 SCREW, PAN X X
43 101168 4 SCREW, PAN X X
44 101167 11 WASHER, SPRING X X
45 100615 12 WASHER, FLAT X X
46 100548 2 WASHER, HARDENED X X
49 100310 6 NUT, NYLOC X X
51 100283 2 NUT, HEXAGON X X
53 100189 2 SCREW, HEXHD X X
55 100080 10 BOLT X X
56 100065 2 WASHER, SPRING X X
57 100063 17 WASHER, HARDENED X X
59 100061 4 WASHER, FLAT X X
60 100054 4 WASHER, SPRING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-7
SECTION 6: ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

COMPONENT DETAIL

1, 2, 3, 4, 5, 8 6

7 9

DETAIL OF FUSES / RELAYS / DIODE POSITIONING ON MODULE

FUSE AND RELAY LAYOUT


R1 - 12V SUPPLY R2 - OVERSPEED TCU S1 - STUD 1
ECU (20A on JD ECU)
30 30 OEU BATTERY POWER
CCU2
87a 87a BATTERY BALANCER
DIAGNOSTIC CONNECTOR
85 86 85 86
87 87 MM
BATTERY

FUSE 4
FUSE 1

FUSE 2

FUSE 3

FUSE 6

FUSE 7

FUSE 5
10A

10A

20A

20A

10A

10A

10A

MDU2
R3 - SPARE R4 - SPARE
FUSE 43 12V RADIO IGNITION
30 30 INTERIOR LIGHT, BRAKE SWITCH
& HAZARD SWITCH GENERIC SPECIAL SPARE
10A
87a 87a FUSE 44 12V 2WAY RADIO &
REVERSE MONITOR
85 86 85 86 10A
BATTERY

87 87
SPARE 2

SPARE 3
SPARE 1
FUSE 10

FUSE 14
FUSE 8

FUSE 9

FUSE 45
10A

10A

10A

10A

10A

10A

10A

12V POWER SOCKET &


12V CIGARETTE LIGHTER
10A
FUSE 46 MM 12V INPUT &
CCU 12V INPUT
10A
FUSE 47 12V BATTERY POWER -
RADIO SUPPLY
10A
IGNITION IGNITION IGNITION IGNITION
SPARE 5

FUSE 15 TCU FUSE 22 OEU FUSE 29 CCU2 FUSE 36 HARDWARE DETECTION, MM IGN. STATUS, PARK
IGNITION STATUS IGNITION STATUS BRAKE DASH & PRES.SWITCH, HIGH RANGE DIODE 1 ALTERNATOR D+
10A 10A 10A 10A PRES. SWITCH
FUSE 16 COLDSTART FUSE 23 OEU OUTPUT FUSE 30 CCU2 OUTPUT FUSE 37 12V RELAY, FR WIPER PARK SIGNAL, HDLIGHT
DRIVER SUPPLY 2 DRIVER SUPPLY 2 SWITCH, DRIVER ID, AUTO GREASER
40A 25A 25A 10A INDICATOR, REAR WIPER MOTOR PARK SIGNAL
FUSE 17 ECU FUSE 24 OEU OUTPUT FUSE 31 CCU2 OUTPUT FUSE 38 LOW ACC BRAKE PRES., EMERGENCY
DRIVER SUPPLY 1 DRIVER SUPPLY 1 STEERING, TPM ON 4206D
10A 15A 15A 10A
FUSE 18 OEU OUTPUT FUSE 25 CCU2 OUTPUT FUSE 32 DIAGNOSTIC FUSE 39 AUTO GREASER IGN. SUPPLY
DRIVER SUPPLY 3 DRIVER SUPPLY 3 CONNECTOR
20A 20A 10A 10A
FUSE 19 OEU OUTPUT FUSE 26 CCU2 OUTPUT FUSE 33 MDU2 FUSE 40 ELECTRICAL SEAT
S2 - STUD 2
DRIVER SUPPLY 6 DRIVER SUPPLY 6 IGNITION STATUS
30A 30A 10A 10A
IGNITION POWER
FUSE 20 OEU OUTPUT FUSE 27 CCU2 OUTPUT FUSE 34 IQAN FUSE 41 OBW, TPM
DRIVER SUPPLY 4 DRIVER SUPPLY 4 IGNITION SYPPLY
20A 20A 10A 10A
FUSE 21 OEU OUTPUT FUSE 28 CCU2 OUTPUT FUSE 35 MIRROR ELECTRICAL ZF EOL ZF EOL PROG. PIN
DRIVER SUPPLY 5 DRIVER SUPPLY 5
20A 20A 10A
214309-0

TD0004588-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-8
SECTION 6: ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206350 31 FUSE, 10A, BLADE TYPE X X
2 207114 2 FUSE, 30A, BLADE TYPE X X
3 207115 2 FUSE, 25A, BLADE TYPE X X
4 207116 8 FUSE, 20A, BLADE TYPE X X
5 207118 2 FUSE, 15A, BLADE TYPE X X
6 207027 1 DIODE, 3A, SPADE TERMINAL X X
7 216462 1 FUSE, BLANK, BLADE TYPE X X
8 214474 1 FUSE, 40A, BLADE TYPE X X
9 217717 2 RELAY, 24V X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-9
SECTION 6: ELECTRICAL
CAB, WINDSCREEN WIPER KIT

TD0001947-B
263441-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-10
SECTION 6: ELECTRICAL
CAB, WINDSCREEN WIPER KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 263441 1 KIT, WIPER X X SEE PAGE 6-7 FOR FITMENT
1 217619 1 ARM, WIPER X X
2 210895 1 VALVE, NON,RETURN X X
3 217620 3 CLIPS, WASHER SYSTEM X X
4 217621 1 NOZZLE, 6WAY, WASHER SYSTEM X X
5 217617 1 PIPE, W/WASHER KIT X X
6 217618 1 BLADE, WIPER X X
7 210896 1 MOTOR, WIPER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-11
SECTION 6: ELECTRICAL
CAB, TRANSMISSION HARNESS

4
5
6

TD0005651-0
E17840603-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-12
SECTION 6: ELECTRICAL
CAB, TRANSMISSION HARNESS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 214244 1 E-MODULE, TCU X X
2 214241 1 HARNESS, CAB X X
3 200871 10 CABLE TIE X X
4 101171 3 SCREW, PAN X X
5 101167 3 WASHER, SPRING X X
6 100063 3 WASHER, HARDENED X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-13
SECTION 6: ELECTRICAL
CAB, REAR VIEW MIRROR KIT

2 1

7 5

3
5 10
9

2 10
1

6
9 4

TD0006722-0
264241-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-14
SECTION 6: ELECTRICAL
CAB, REAR VIEW MIRROR KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264241 1 KIT, MIRRORS, ELEC, ADJ X X
1 216456 1 HARNESS, LH X X
2 216455 1 HARNESS, RH X X
3 216002 2 MIRROR, WIDE X X SEE PAGE 6-17 FOR BREAKDOWN
4 216001 2 MIRROR, ELECTRIC X X SEE PAGE 6-17 FOR BREAKDOWN
5 207662 2 CONDUIT X X
6 207453 1 CONDUIT X X
7 207453 1 CONDUIT X X
8 207031 1 SWITCH X X
9 206945 2 MOUNTING, RUBBER X X
10 200653 2 CABLE TIE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-15
SECTION 6: ELECTRICAL
CAB, REAR VIEW MIRRORS

5 1

6 4

12
11
7

10

8
TD0003540

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-16
SECTION 6: ELECTRICAL
CAB, REAR VIEW MIRRORS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216001 1 MIRROR, ELECTRICAL X X SEE PAGE 6-15 FOR FITMENT
2 226685 1 GLASS, MIRROR, ELECTRICAL X X
3 NSI 1 BODY X X
4 NSI 2 CLAMP X X
5 NSI 4 SCREW X X
6 226686 1 COVER, BACK X X
7 216002 1 MIRROR, WIDE ANGLE X X SEE PAGE 6-15 FOR FITMENT
8 226688 1 GLASS, MIRROR X X
9 NSI 1 SEAL X X
10 NSI 1 BODY X X
11 NSI 1 CLAMP X X
12 NSI 2 SCREW X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-17
SECTION 6: ELECTRICAL
CAB, LOAD LIGHTS (OPTIONAL)

TD0003530-B
514850612-0 & 217707-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-18
SECTION 6: ELECTRICAL
CAB, LOAD LIGHTS (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 217707 1 OBW, LOAD LIGHTS, COMPLETE X X
1 217779 1 OBW, LOAD LIGHT, GREEN X X
2 217778 1 OBW, LOAD LIGHT, AMBER X X
3 217777 1 OBW, LOAD LIGHT, RED X X
4 217776 1 OBW, LOAD LIGHTS, BRACKET X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-19
SECTION 6: ELECTRICAL
CAB, BEACON (OPTIONAL)

5
1

TD0003680-B
514850613-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-20
SECTION 6: ELECTRICAL
CAB, BEACON (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218912 1 LIGHT, BEACON, XENON, AMBER X X
2 216286 1 HARNESS, BEACON, EXTENSION X X
3 206939 1 MOUNTING PIPE X X
4 176111 1 BRACKET, FLASHING BEACON X X
5 100370 4 WASHER, HARDENED X X
6 100314 2 NUT, NYLOC X X
7 100086 2 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-21
SECTION 6: ELECTRICAL
CAB, WORK LIGHTS (OPTIONAL)

2 4

TD0006723-0
E14832614-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-22
SECTION 6: ELECTRICAL
CAB, WORK LIGHTS (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216287 1 HARNESS, WORK LIGHT X X
2 207454 2 CONDUIT X X
3 207030 1 LIGHT, WORK LIGHT X X SEE PAGE 6-43 FOR BREAKDOWN
4 207030 1 LIGHT, WORK LIGHT X X SEE PAGE 6-43 FOR BREAKDOWN

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-23
SECTION 6: ELECTRICAL
CAB, REVERSE LIGHT (OPTIONAL)

TD0006724-0
514850615-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-24
SECTION 6: ELECTRICAL
CAB, REVERSE LIGHT (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217719 1 LIGHT, FLOOD X X SEE PAGE 6-43 FOR BREAKDOWN
2 100731 1 SCREW, HEXHD X X
3 100548 2 WASHER, HARDENED X X
4 100312 1 NUT, NYLOC X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-25
SECTION 6: ELECTRICAL
CAB, MEMORY MODULE (OPTIONAL)

4
6

11

10

9
12
8
5 7
12
8
5

2 TD0006725-0
517850616-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-26
SECTION 6: ELECTRICAL
CAB, MEMORY MODULE (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218849 1 ANTENNA, GPS X X
2 217166 1 E-MODULE, MEMORY MODULE X X
3 208614 2 DUAL LOCK X X
4 203266 1 GROMMET, BLANK X X
5 187648 2 SPACER, E-MODULE, MEM MODULE X X
6 186757 1 PLATE, COVER, GPS ANTENNA, CAB X X
7 101181 2 SCREW, PAN X X
8 101167 4 WASHER, SPRING X X
9 100841 2 SCREW X X
10 100730 2 BOLT, HEXHD X X
11 100421 2 WASHER, FENDER X X
12 100063 4 WASHER, HARDENED X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-27
SECTION 6: ELECTRICAL
CAB, SATELLITE (OPTIONAL)

10

2
4

3
10
8

9
TD0006726-0
517850617-C & 266009-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-28
SECTION 6: ELECTRICAL
CAB, SATELLITE (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266009 1 KIT, SAT, IRIDIUM X X
1 266190 1 KIT, E-MODULE, IRIDIUM X X
2 214510 1 HARNESS, SAT, IRIDIUM X X
3 203266 1 GROMMET, BLANK X X
4 192040 1 PLATE, SPACER, IRIDIUM X X
5 184939 1 PLATE, SAT, IRIDIUM X X
6 101993 2 SCREW, HEXHEAD X X
7 100421 3 WASHER, FENDER X X
8 100310 2 NUT, NYLOC X X
9 100079 3 BOLT X X
10 100061 4 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-29
SECTION 6: ELECTRICAL
CAB, RADIO (OPTIONAL)

7
8

TD0006727-0
514850618-C & 264661-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-30
SECTION 6: ELECTRICAL
CAB, RADIO (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264661 1 KIT, RADIO, BLAUPUNKT X X
1 263592 1 KIT, SPEAKERS, BLAUPUNKT X X
2 214611 1 RADIO, BLAUPUNKT X X
3 214788 1 ANTENNA, RADIO, BLAUPUNKT X X
4 216291 1 HARNESS, RADIO, BLAUPUNKT X X
5 178159 1 BRACKET, ANTENNA RADIO X X
6 101176 8 NUT, SPEED X X
7 100594 1 WASHER, FENDER X X
8 100309 1 NUT, NYLOC X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-31
SECTION 6: ELECTRICAL
CAB, REAR CAMERA (OPTIONAL)

4 9 3

TD0006728-0
514850620-A & 264404-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-32
SECTION 6: ELECTRICAL
CAB, REAR CAMERA (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264404 1 KIT, REAR CAMERA X X
1 264180 1 KIT, REVERSE MONITOR X X SEE PAGE 6-35 FOR BREAKDOWN
2 216173 4 P-CLIP X X
3 187638 1 BRACKET, REVERSE, CAMERA X X
4 101085 2 SCREW, HEXHD X X
5 100364 2 SCREW, HEXHD X X
6 100309 2 NUT, NYLOC X X
7 100189 2 SCREW, HEXHD X X
8 100064 2 WASHER, FLAT X X
9 100063 6 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-33
SECTION 6: ELECTRICAL
CAB, REVERSE MONITOR

5
1 4

TD0006729-0
264180-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-34
SECTION 6: ELECTRICAL
CAB, REVERSE MONITOR

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264180 1 KIT, REVERSE MONITOR X X SEE PAGE 6-33 FOR FITMENT
1 216426 1 BKT, ROOF MOUNT, REV MONITOR X X
2 216419 1 CABLE, PROTECTIVE, 16MREV MON X X
3 216418 1 HARNESS, POWER X X
4 216417 1 DISPLAY, LCD, REVERSE MONITOR X X
5 216416 1 CAMERA, REVERSE MONITOR X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-35
SECTION 6: ELECTRICAL
CAB, EMERGENCY BRAKE (OPTIONAL)

TD0006730-0
517850623-0 & 266021-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-36
SECTION 6: ELECTRICAL
CAB, EMERGENCY BRAKE (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 266021 1 KIT, EMERGENCY STOP X X
1 214418 1 HARNESS, STOP SWITCH X X
2 214377 1 DECAL, EMERGENCY STOP X X
3 214317 1 SWITCH, RED, EMERG BRAKE X X
4 176771 1 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-37
SECTION 6: ELECTRICAL
ENGINE HARNESS

30
32

14

19
3

5 8

13
26
11
31
15

28
32

32 7 2
24
20
33
12
33
29
27 12
21 33
29
6
12 33
2 23
29

32
9
18 4 28 10
25 32 19
26 16
32 32
22
17 28 TD0005653-A
E17840631-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-38
SECTION 6: ELECTRICAL
ENGINE HARNESS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218241 1 HEADLAMP, COMBO, RHS X X SEE PAGE 6-43 FOR BREAKDOWN
2 218240 1 HEADLAMP, COMBO, LHS X X SEE PAGE 6-43 FOR BREAKDOWN
3 217899 1 SWITCH, LOW LEVEL COOLANT X X
4 216486 4 PLATE, PIVOT, HEADLIGHT X X
5 216445 1 SENDER, FUEL X X
6 216371 2 COVER, DUST, H/LAMP X X
7 216217 1 HORN X X
8 214290 1 HARNESS, ENGINE X X
9 207832 2 COVER, HEAD LIGHTS, FRAME X X
10 207390 1 SENDER, TEMP X X
11 206945 23 MOUNTING, RUBBER, SQUIGLY X X
12 201420 3 P-CLIPS X X
13 200653 23 CABLE TIE X X
14 187531 1 COVER PLATE, FUEL SENDER X X
15 176772 1 BRACKET, A/C COMP HARNESS X X
16 176224 2 HINGE, HEADLIGHT X X
17 174737 2 PLATE, PIVOT RETAINER, HEADLIGHT X X
18 101997 4 CAPSCREW, SOCHD X X
19 101088 2 WASHER, DOWTY X X
20 100805 1 SCREW, HEXHEAD X X
21 100733 1 SCREW X X
22 100731 4 SCREW X X
23 100659 2 BOLT, HEXHD X X
24 100569 1 SCREW, HEXHD X X
25 100497 4 CAPSCREW, SOCHD X X
26 100383 5 BOLT X X
27 100370 1 WASHER, HARDENED X X
28 100312 7 NUT, NYLOC X X
29 100310 3 NUT, NYLOC X X
30 100083 2 SCREW, HEXHD X X
31 100063 1 WASHER, HARDENED X X
32 100062 16 WASHER, FLAT X X
33 100061 4 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-39
SECTION 6: ELECTRICAL
HEAD LIGHT GRILLS (OPTIONAL)

TD0005712-0
E14740654-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-40
SECTION 6: ELECTRICAL
HEAD LIGHT GRILLS (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207831 2 COVER, HEAD LIGHTS, GRILL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-41
SECTION 6: ELECTRICAL
LIGHT BREAKDOWNS

1 4

3
5
6

11

7,8 12

13

9,10

TD0003639

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-42
SECTION 6: ELECTRICAL
LIGHT BREAKDOWNS

I BB Pin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 207030 2 LIGHT, WORK LIGHT X X SEE PAGE 6-23 FOR FITMENT
2 217719 2 LIGHT, REVERSE FLOODLIGHT X X SEE PAGE 6-25,57 FOR FITMENT
3 202933 6 BULB (PIGTAIL) X X
4 206703 4 CONNECTOR X X
5 100312 1 NUT, NYLOC X X
6 100082 1 SCREW X X
7 218240 1 HEADLAMP, COMBO, LHS X X SEE PAGE 6-39 FOR FITMENT
8 218241 1 HEADLAMP, COMBO, RHS X X SEE PAGE 6-39 FOR FITMENT
9 226126 1 LENS, HEADLAMP, COMBO, LHS X X
10 226127 1 LENS, HEADLAMP, COMBO, RHS X X
11 202934 2 BULB, HEAD LIGHT X X
12 200200 2 BULB X X
13 204710 2 BULB, HEAVY DUTY X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-43
SECTION 6: ELECTRICAL
ARTIC HARNESS

10

11

3 5
S4
LABP
123 BAR
7
2
SP1
ES
5 BAR

13

12

TD0005654-A
E17840632-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-44
SECTION 6: ELECTRICAL
ARTIC HARNESS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216433 1 HARNESS, WET BRAKE TEMP X X
2 214314 1 SWITCH, PRESS X X
3 214313 1 SWITCH, PRESS X X
4 214291 1 HARNESS, ARTIC X X
5 207390 1 SENDER, TEMP X X
6 206945 7 MOUNTING, RUBBER, SQUIGLY X X
7 200871 2 CABLE TIE X X
8 200653 7 CABLE TIE X X
9 101088 1 WASHER, DOWTY X X
10 100879 1 SCREW, SLT CHEESEHD X X
11 100812 1 WASHER X X
12 100370 1 WASHER, HARDENED X X
13 100085 1 SCREW X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-45
SECTION 6: ELECTRICAL
BATTERY BOX

29
26
TO CAB EARTH BOSS

29
26
TO CAB CHASSIS BOSS

27
19
TO STARTER
18
8
6 28
3

TO EARTH

9 17 TO CHASSIS EARTH BOSS


7 TO STARTER EARTH
15 26
30 24
20 14 23 22
30 5 10
13 25 22 29
6 21
4
16
9 11
12 TD0005719-0
EXPLODED VIEW EXCLUDING POWER HARNESS E17840633-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-46
SECTION 6: ELECTRICAL
BATTERY BOX

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218776 1 CABLE, EARTH, BLACK X X
2 217961 2 BATTERY X X
3 217725 1 CABLE, BATTERY, RED X X
4 217647 1 CABLE, BATTERY, BLACK X X
5 217625 1 SOLENOID, CONT DUTY X X
6 216393 1 CABLE, BATTERY, RED X X
7 216363 1 CABLE, BATTERY, RED X X
8 216362 1 CABLE, BATTERY, BK X X
9 216360 1 CABLE ,BATTERY ,BK X X
10 216129 1 SWITCH, BATTERY DISCONNECT, DP X X
11 214284 1 HARNESS, BATTERY BOX X X
12 206945 4 MOUNTING, RUBBER,S QUIGLY X X
13 206291 2 GROMMET X X
14 205259 1 CIRCUIT BREAKER X X
15 203830 2 CIRCUIT BREAKER X X
16 200653 7 CABLE TIE X X
17 172863 1 PLATE, BASE, BAT BOX X X
18 170111 2 CLAMP, HOLDOWN X X
19 101309 4 WASHER, FENDER X X
20 101059 6 SCREW, SLT CHEESEHD BRASS X X
21 100919 4 SCREW, SLT CHEESEHD BRASS X X
22 100838 8 WASHER, FLAT X X
23 100642 4 CAPSCREW, SOCHD X X
24 100403 4 NUT, NYLOC X X
25 100385 2 SCREW, MACHINE, H SLT RND BRASS X X
26 100370 3 WASHER, HARDENED X X
27 100312 4 NUT, NYLOC X X
28 100187 4 J-BOLT, (INCL.NUT) X X
29 100085 3 SCREW X X
30 100063 8 WASHER, HARDENED X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-47
SECTION 6: ELECTRICAL
TRANSMISSION HARNESS

10

8
11
12
5 6
7

11
9
12
4
7
TD0005720-0
9 E17840634-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-48
SECTION 6: ELECTRICAL
TRANSMISSION HARNESS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 214282 1 HARNESS, ALLISON, ARTIC X X
2 207522 1 RESISTOR X X
3 206945 3 MOUNTING, RUBBER X X
4 201420 1 P-CLIPS X X
5 201419 1 P-CLIP X X
6 200861 1 STRAP, EARTH BRAIDED X X
7 176544 2 PLATE, TWO HOLE WASHER X X
8 100370 1 WASHER, HARDENED X X
9 100310 2 NUT, NYLOC X X
10 100085 1 SCREW X X
11 100080 2 BOLT X X
12 100061 2 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-49
SECTION 6: ELECTRICAL
FUEL HEATER (OPTIONAL)

TD0003519-0
514850650-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-50
SECTION 6: ELECTRICAL
FUEL HEATER (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207981 1 ELEMENT, HEATER, FUEL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-51
SECTION 6: ELECTRICAL
BATTERIES (OPTIONAL)

TD0004196-0
E14832651-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-52
SECTION 6: ELECTRICAL
BATTERIES (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216296 2 BATTERY, 12V X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-53
SECTION 6: ELECTRICAL
SUSPENSION SYSTEM (OPTIONAL)

12
27
6
8
12
9 20
5 19
1
7
17
16 21
32

1
10
19
18
2

30
23

TO CHASSIS
EARTH BOSS

11

25
22
15

24 22
4 22 24
21 14 3
29
26
21 22
28 25 28 26
21 31
13 23
21
29
13
TD0005721-A
E17840653-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-54
SECTION 6: ELECTRICAL
SUSPENSION SYSTEM (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 223244 2 O-RING X X
2 214286 1 HARNESS, SUSPENSION X X
3 208654 1 SENSOR, SUSPENSION HEIGHT X X
4 208654 1 SENSOR, SUSPENSION HEIGHT X X
5 207445 1 E-CLIP X X
6 207440 1 SHAFT, ROTARY SENSOR B/JOINTS X X
7 207289 1 O-RING X X
8 207281 1 SHAFT, POSITION SENSOR ARM X X
9 207231 1 SUPPORT, POSITION SENSOR SHAFT X X
10 207021 1 SENSOR, BIN PIVOT, ROTARY X X
11 206945 13 MOUNTING, RUBBER X X
12 200779 2 TIE ROD END X X
13 184836 2 HT SENSOR, BRACKET, AXLE X X
14 184812 1 HT SENSOR, BRACKET, CHASS, RHS X X
15 184811 1 HT SENSOR, BRACKET, CHASS, LHS X X
16 178198 1 BRACKET, STEER PIVOT SEN X X
17 178197 1 BRACKET, STEER PIVOT SUP X X
18 100861 2 SCREW X X
19 100812 4 WASHER X X
20 100811 2 NUT, NYLOC S/STEEL X X
21 100548 6 WASHER, HARDENED X X
22 100532 4 WASHER, HARDENED X X
23 100370 5 WASHER, HARDENED X X
24 100368 2 SCREW, HEXHD X X
25 100323 2 NUT, NYLOC X X
26 100312 2 NUT, NYLOC X X
27 100281 1 NUT, HEXAGON X X
28 100250 4 CAPSCREW, CSK X X
29 100198 2 SCREW, HEXHD X X
30 100089 1 SCREW X X
31 100085 4 SCREW X X
32 100083 2 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


6-55
SECTION 6: ELECTRICAL
REAR HARNESS

19 12 31 19 22

14 28
25 32 4
24
28

15 1 16
11
1 24
13 23

REVERSE LIGHT

21
BIN UP SENSOR

8
6
7

3 9

18
17

18

10
2

30
27

5
27
26

20
REVERSE ALARM 33
29

TD0005668-0
E17840661-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-56
SECTION 6: ELECTRICAL
REAR HARNESS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 223244 2 O-RING X X
2 217788 1 HARNESS, ARTIC JUMP X X
3 217719 1 LIGHT, FLOOD X X SEE PAGE 6-43 FOR BREAKDOWN
4 217719 1 LIGHT, FLOOD X X SEE PAGE 6-43 FOR BREAKDOWN
5 216994 1 ALARM, BACK UP X X
6 216028 1 LAMP, RED, LED, BRAKE/PARK, REAR X X
7 216028 1 LAMP, RED, LED, BRAKE/PARK, REAR X X
8 216027 1 LAMP, AMBER, LED, INDICATOR, REAR X X
9 216027 1 LAMP, AMBER, LED, INDICATOR, REAR X X
10 214292 1 HARNESS, REAR X X
11 207445 1 E-CLIP X X
12 207440 1 SHAFT, ROTARY SENSOR B/JOINTS X X
13 207289 1 O-RING X X
14 207281 1 SHAFT, POSITION SENSOR ARM X X
15 207231 1 SUPPORT, POSITION SENSOR SHAFT X X
16 207021 1 SENSOR, BIN PIVOT, ROTARY X X
17 206945 13 MOUNTING, RUBBER, SQUIGLY X X
18 200871 27 CABLE TIE X X
19 200779 2 TIE ROD END X X
20 184423 1 BRACKET, MOUNTING, BUA X X
21 176059 1 BRACKET, BIN PIVOT SENSOR X X
22 100945 2 SCREW, HEXHD X X
23 100861 2 SCREW X X
24 100812 4 WASHER X X
25 100811 2 NUT, NYLOC S/STEEL X X
26 100731 2 SCREW X X
27 100548 4 WASHER, HARDENED X X
28 100370 4 WASHER, HARDENED X X
29 100364 2 SCREW, HEXHD X X
30 100312 2 NUT, NYLOC X X
31 100281 1 NUT, HEXAGON X X
32 100086 2 SCREW, HEXHD X X
33 100064 2 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-57
SECTION 6: ELECTRICAL
OBW

9
8
5

11

6
3

11
7 TD0005605-0
517850662-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-58
SECTION 6: ELECTRICAL
OBW

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 214528 1 HARNESS X X
2 214402 1 E-MODULE X X
3 200871 5 CABLE TIE X X
4 184739 1 PLATE, MOUNTING, OBW & TPMS X X
5 101129 2 BOLT, HEXHD X X
6 100920 4 SCREW, SLT CHEESEHD X X
7 100618 2 NUT, NYLOC, STAINLESS X X
8 100403 4 NUT, NYLOC X X
9 100091 2 SCREW, HEXHD X X
10 100064 2 WASHER, FLAT X X
11 100061 4 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-59
SECTION 6: ELECTRICAL
STRAIN GAUGE KIT

1
9

3
2

TD0005650-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-60
SECTION 6: ELECTRICAL
STRAIN GAUGE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264911 1 KIT, STRAIN GAUGE X X
2 214444 1 PCB, STRAIN GAUGE X X
3 208848 1 STRAIN GAUGE X X
4 214805 1 CABLE, 1.450M X X
5 206707 1 CONNECTOR, 4-WAY, FEMALE X X
6 217706 1 CONNECTOR, 4-WAY, MALE X X
7 214454 1 GLAND, COMPRESSION X X
8 208879 1 COVER, STRAIN GAUGE X X
9 101292 4 CAPSCREW, BUT, SOCHD X X
- 280683 AR SOLDER, RESIGN CORE X X CONSUMABLE, NOT SHOWN
- 280558 AR PUTTY, PERMANENTLY PLASTIC X X CONSUMABLE, NOT SHOWN
- 280557 AR VARNISH, POLYURETHANE X X CONSUMABLE, NOT SHOWN
- 280556 AR ADHESIVE X X CONSUMABLE, NOT SHOWN

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-61
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 1 OF 8)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-62
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 1 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 121296 A/R CONNECTOR, FEMALE, 16 WAY
2 200742 A/R CONNECTOR FEMALE, 7 PIN
3 201529 A/R CONNECTOR, FEMALE 4 WAY
4 202557 A/R CONNECTOR, FEMALE, 2WAY
5 202916 A/R CONNECTOR, FEMALE, 2 WAY
6 206690 A/R CONNECTOR, FEMALE, 3 WAY
7 206703 A/R CONNECTOR, MALE, 2 WAY
8 206704 A/R CONNECTOR, FEMALE, 2 WAY
9 206705 A/R CONNECTOR, MALE, 3 WAY
10 206706 A/R CONNECTOR, MALE, 4 WAY
11 206707 A/R CONNECTOR, FEMALE, 4 WAY
12 206708 A/R CONNECTOR, MALE, 6 WAY
13 206709 A/R CONNECTOR, FEMALE, 6 WAY
14 206711 A/R CONNECTOR, MALE, 8 WAY
15 206712 A/R CONNECTOR, FEMALE, 8 WAY
16 206713 A/R CONNECTOR, FEMALE, 21 WAY
17 206717 A/R CONNECTOR, MALE, 31 WAY
18 206718 A/R CONNECTOR, FEMALE, 31 WAY
19 206719 A/R CONNECTOR, MALE, 9 WAY
20 206720 A/R CONNECTOR, FEMALE, 9 WAY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


6-63
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 2 OF 8)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-64
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 2 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
21 206722 A/R CONNECTOR, FEMALE, 4 WAY
22 206724 A/R CONNECTOR, MALE, 8 WAY
23 206726 A/R CONNECTOR, FEMALE, 2 WAY
24 206735 A/R CONNECTOR, FEMALE, 2 WAY
25 206777 A/R CONNECTOR, FEMALE, 3 WAY
26 206778 A/R CONNECTOR, FEMALE, 1 WAY
27 207080 A/R CONNECTOR, FEMALE, 2 WAY
28 207273 A/R CONNECTOR, MALE, 12 WAY
29 207274 A/R CONNECTOR, FEMALE, 12 WAY
30 207473 A/R CONNECTOR, FEMALE, 31 WAY
31 207475 A/R CONNECTOR, FEMALE, 4 WAY
32 207476 A/R CONNECTOR, FEMALE, 14 WAY
33 207477 A/R CONNECTOR, FEMALE, 15 WAY
34 207498 A/R CONNECTOR, MALE, 9 WAY
35 207499 A/R CONNECTOR, FEMALE, 12 WAY
36 207500 A/R CONNECTOR, FEMALE, 15 WAY
37 207501 A/R CONNECTOR, FEMALE, 18 WAY
38 207502 A/R CONNECTOR, FEMALE, 21 WAY
39 207504 A/R CONNECTOR, FEMALE, 4 WAY
40 207505 A/R CONNECTOR, FEMALE, 8 WAY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-65
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 3 OF 8)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-66
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 3 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
41 207524 A/R CONNECTOR, MALE, 3 WAY
42 207830 A/R CONNECTOR, FEMALE, 5 WAY
43 208000 A/R CONNECTOR, FEMALE, 4 WAY
44 208001 A/R CONNECTOR, FEMALE, 4 WAY
45 208002 A/R CONNECTOR, FEMALE, 24 WAY
46 208009 A/R CONNECTOR, FEMALE, 68 WAY
47 208041 A/R CONNECTOR, FEMALE, 1 WAY
48 208495 A/R CONNECTOR, FEMALE, 6 WAY
49 208580 A/R CONNECTOR, FEMALE, 2 WAY
50 208880 A/R CONNECTOR, FEMALE, 9 WAY
51 214285 A/R CONNECTOR, 13 MM , LUG
52 214307 A/R CONNECTOR, 13 MM , LUG
53 214319 A/R CONNECTOR, MALE, 3 WAY
54 214350 A/R CONNECTOR, FEMALE, 4 WAY
55 214389 A/R CONNECTOR, MALE, 18 WAY
56 214792 A/R CONNECTOR, MALE, 4 WAY
57 214793 A/R CONNECTOR, FEMALE, 12 WAY
58 214794 A/R CONNECTOR, FEMALE, 3 WAY
59 214795 A/R CONNECTOR, MALE, 2 WAY
60 214796 A/R CONNECTOR, MALE, 4 WAY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-67
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 4 OF 8)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-68
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 4 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
61 214798 A/R CONNECTOR, FEMALE, 2 WAY
62 216071 A/R CONNECTOR, FEMALE, 21 WAY
63 216074 A/R CONNECTOR, FEMALE, 80 WAY
64 216076 A/R CONNECTOR, FEMALE, 20 WAY
65 216080 A/R CONNECTOR, FEMALE, 48 WAY
66 216081 A/R CONNECTOR, FEMALE, 32 WAY
67 216082 A/R CONNECTOR, FEMALE, 32 WAY
68 216083 A/R CONNECTOR, FEMALE, 16 WAY
69 216084 A/R CONNECTOR, FEMALE, 14 WAY
70 216091 A/R CONNECTOR, FEMALE, 31 WAY
71 216095 A/R CONNECTOR, FEMALE, 31 WAY
72 216096 A/R CONNECTOR, MALE, 31 WAY
73 216325 A/R CONNECTOR, FEMALE, 3 WAY
74 216326 A/R CONNECTOR, FEMALE, 2 WAY
75 216327 A/R CONNECTOR, MALE, 2 WAY
76 216328 A/R CONNECTOR, FEMALE, 2 WAY
77 216329 A/R CONNECTOR, FEMALE, 2 WAY
78 216330 A/R CONNECTOR, FEMALE, 3 WAY
79 216331 A/R CONNECTOR, FEMALE, 4 WAY
80 216332 A/R CONNECTOR, FEMALE, 4 WAY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-69
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 5 OF 8)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-70
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 5 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
81 216333 A/R CONNECTOR, FEMALE, 3 WAY
82 216334 A/R CONNECTOR, FEMALE, 2 WAY
83 216335 A/R CONNECTOR, FEMALE, 6 WAY
84 216336 A/R CONNECTOR, FEMALE, 6 WAY
85 216358 A/R CONNECTOR, FEMALE, 3 WAY
86 216359 A/R TERMINATOR
87 216405 A/R CONNECTOR, FEMALE, 32 WAY
88 216735 A/R RESISTOR, MALE, 2 WAY
89 216767 A/R CONNECTOR, MALE, 21 WAY
90 216768 A/R CONNECTOR, MALE, 21 WAY
91 216769 A/R CONNECTOR, FEMALE, 21 WAY
92 216770 A/R CONNECTOR, MALE, 21 WAY
93 216771 A/R CONNECTOR, FEMALE, 21 WAY
94 216772 A/R CONNECTOR, MALE, 21 WAY
95 216773 A/R CONNECTOR, MALE, 23 WAY
96 216774 A/R CONNECTOR, FEMALE, 23 WAY
97 216775 A/R CONNECTOR, MALE, 33 WAY
98 216776 A/R CONNECTOR, FEMALE, 33 WAY
99 216777 A/R CONNECTOR, FEMALE, 9 WAY
100 216778 A/R CONNECTOR, MALE, 9 WAY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-71
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 6 OF 8)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-72
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 6 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
101 216779 A/R CONNECTOR, MALE, 2 WAY
102 216780 A/R CONNECTOR, FEMALE, 2 WAY
103 216782 A/R CONNECTOR, FEMALE, 4 WAY
104 216784 A/R CONNECTOR, FEMALE, 1 WAY
105 216785 A/R CONNECTOR, MALE, 9 WAY
106 216786 A/R CONNECTOR, FEMALE, 9 WAY
107 216787 A/R CONNECTOR, MALE, 21 WAY
108 216788 A/R CONNECTOR, 13 MM, LUG
109 216789 A/R CONNECTOR, FEMALE, 9 WAY
110 216798 A/R CONNECTOR, MALE, 15 WAY
111 216809 A/R CONNECTOR, 10 MM, LUG
112 216810 A/R CONNECTOR, 10 MM, LUG
113 216811 A/R CONNECTOR, 8 MM, LUG
114 216812 A/R CONNECTOR, 6 MM, LUG
115 216813 A/R CONNECTOR, 6 MM, LUG
116 216815 A/R CONNECTOR, PUSH-ON, 3 MM
117 216816 A/R CONNECTOR, PUSH-ON, 4.8 MM
118 216817 A/R CONNECTOR, PUSH-ON, 1 WAY
119 216839 A/R CONNECTOR, MALE, 2 WAY
120 216852 A/R CONNECTOR, MALE, 2 WAY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-73
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 7 OF 8)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-74
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 7 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
121 216856 A/R CONNECTOR, FEMALE, 2 WAY
122 216857 A/R CONNECTOR, FEMALE, 2 WAY
123 216861 A/R CONNECTOR, FEMALE, 31 WAY
124 216905 A/R CONNECTOR, MALE, 2 WAY
125 216924 A/R CONNECTOR, FEMALE, 3 WAY
126 216925 A/R CONNECTOR, MALE, 3 WAY
127 216926 A/R CONNECTOR, MALE, 3 WAY
128 217669 A/R CONNECTOR, FEMALE, 26 WAY
129 217706 A/R CONNECTOR, MALE, 4 WAY
130 217711 A/R CONNECTOR, MALE, 2 WAY
131 217730 A/R CONNECTOR, FEMALE, 8 WAY
132 217739 A/R CONNECTOR, FEMALE, 10 WAY
133 217820 A/R CONNECTOR, FEMALE, 3 WAY
134 217821 A/R CONNECTOR, MALE, 3 WAY
135 218077 A/R CONNECTOR, MALE, 3 WAY
136 218079 A/R CONNECTOR, MALE, 2 WAY
137 218457 A/R CONNECTOR, MALE, 8 WAY
138 218464 A/R CONNECTOR, FEMALE, 4 WAY
139 218559 A/R CONNECTOR, FEMALE, 2 WAY
140 218737 A/R SOCKET

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-75
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 8 OF 8)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-76
SECTION 6: ELECTRICAL
CONNECTORS (SHEET 8 OF 8)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
141 218750 A/R CONNECTOR, FEMALE, 6 WAY
142 218950 A/R CONNECTOR, LUG, 4 MM
143 218952 A/R CONNECTOR, LUG, 5 MM
144 218953 A/R CONNECTOR, LUG, 5 MM
145 218955 A/R CONNECTOR, LUG, 6 MM
146 218956 A/R CONNECTOR, LUG, 6 MM
147 218957 A/R CONNECTOR, LUG, 6 MM
148 218958 A/R CONNECTOR, LUG, 8 MM
149 218961 A/R CONNECTOR, LUG, 10 MM
150 218962 A/R CONNECTOR, LUG, 10 MM
151 218963 A/R CONNECTOR, LUG, 10 MM
152 218964 A/R CONNECTOR, LUG, 10 MM
153 218965 A/R CONNECTOR, LUG, 13 MM
154 214978 A/R CONNECTOR, FEMALE, 6 WAY
155 214979 A/R CONNECTOR, FEMALE, 42 WAY
156 214977 A/R CONNECTOR, FEMALE, 4 WAY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

6-77
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
6-78
SECTION 7: FRAME AND BODY

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-1
SECTION 7: FRAME & BODY
BONNET KIT - DETAIL A

49

44

42 9
57
51
49
6
8
49
30

49
36

47

49

24

45
37
13 58
22 33
58
58 49
50 22 7
49
25 36

49

47 TD0003627-C
E09840103-L SH1-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-2
SECTION 7: FRAME & BODY
BONNET KIT - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 218681 1 BONNET, WITHOUT KIT X X
6 208072 2 STRAP, BONNET X X
7 207606 2 GASSTRUT, BONNET X X
8 206439 1 HANDLE, CAB INTERIOR X X
9 204122 2 RUBBER, PROG, BUMP STOP X X
13 200036 2 NIPPLE, GREASE X X
22 181545 4 PLATE, HINGE, BONNET X X
24 176277 2 PLATE, HINGE SUPPORT, BONNET X X
25 176046 4 PLATE, SPACER, BONNET X X
30 100994 2 CAPSCREW X X
33 100702 2 BOLT, HEXHD X X
36 100655 4 NUT, STOVER X X
37 100654 4 NUT, STOVER X X
42 100310 5 NUT, NYLOC X X
44 100288 2 NUT, HEXAGON X X
45 100223 2 GRUBSCREW, SOC. DRIVE CUP POINT X X
47 100210 8 BOLT X X
49 100148 20 WASHER, FLAT X X
50 100138 2 BOLT, HEXHD X X
51 100115 2 BOLT X X
57 100061 8 WASHER, FLAT X X
58 100010 6 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-3
SECTION 7: FRAME & BODY
BONNET KIT - DETAIL B

40
54
31 14
57 41
38

12 4 38
12
17 18 32
14
16
42 34
57
42

15

11 43
46 37
11 55 29
21
28

23 5
10 32
42
3 1 38
20

56
53

48 19 38
57 41
26
28
29
37

52
39

39
35

TD0003628-C
E09840103-L SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-4
SECTION 7: FRAME & BODY
BONNET KIT - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218855 2 PAD, GUIDE, BONNET X X
3 218315 1 HANDLE, PADDLE, BONNET X X
4 216626 1 SPRING, T, BONNET CATCH X X
5 216625 1 SPRING, C, BONNET CATCH X X
10 201509 1 LATCH, GASKET X X
11 200779 1 TIE ROD, END, WITH CLIP X X
12 200779 1 TIE ROD, END, WITH CLIP X X
14 187690 2 PLATE, TONGUE, BONNET CATCH X X
15 187689 1 PEG, BONNET CATCH X X
16 187688 1 LINK, BONNET CATCH X X
17 187635 1 LINKAGE, BONNET X X
18 187632 1 HOUSING, BONNET CATCH X X
19 186513 1 FRAME, S/TNK, BON/CATCH X X
20 186347 1 PLATE, GUIDE, BONNET X X
21 186229 1 PLATE, GUIDE, ROD, BONNET X X
23 178967 1 PLATE, BOX, PADHANDLE, TRIMARK X X
26 174783 1 HANDLE, BAR X X
27 173802 1 CUP, BONNET CATCH X X
28 172043 2 WASHER, RUBBER X X
29 101301 2 WASHER, FLAT X X
31 100757 1 SCREW, HEXHD X X
32 100731 8 SCREW X X
34 100684 1 BOLT, HEXHD X X
35 100657 6 NUT, STOVER X X
37 100654 4 NUT, STOVER X X
38 100548 16 WASHER, HARDENED X X
39 100370 12 WASHER, HARDENED X X
40 100314 1 NUT, NYLOC X X
41 100312 8 NUT, NYLOC X X
42 100310 5 NUT, NYLOC X X
43 100293 1 NUT, HEXAGON X X
46 100220 4 CAPSCREW, SOCHD X X
48 100193 4 SCREW, HEXHD X X
52 100089 6 SCREW X X
53 100083 6 SCREW, HEXHD X X
54 100064 1 WASHER, FLAT X X
55 100063 4 WASHER, HARDENED X X
56 100062 6 WASHER, FLAT X X
57 100061 8 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-5
SECTION 7: FRAME & BODY
CAB COMPLETE

TD0005840-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-6
SECTION 7: FRAME & BODY
CAB COMPLETE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 266210 1 KIT, CAB, SPARE, COMPLETE, B40D X
1 266211 1 KIT, CAB, SPARE, COMPLETE, B35D X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-7
SECTION 7: FRAME & BODY
CAB SHELL

TD0003498-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-8
SECTION 7: FRAME & BODY
CAB SHELL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 266201 1 SHELL, CAB, LARGE, YELLOW X X
2 207871 1 ROOF, CAB,YELLOW X X
3 100125 2 SCREW, HEXHEAD X X
4 145018 2 O-RING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-9
SECTION 7: FRAME & BODY
CAB FRONT INSULATION PARTS

85

61

16

62
88

62
87

62
87
TD0005816-0
E17840301-0 SH7-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-10
SECTION 7: FRAME & BODY
CAB FRONT INSULATION PARTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
16 207799 1 SEAL, BONNET, CAB INTERFACE X X
61 145018 2 O-RING X X
62 101307 5 WASHER, FLAT X X
85 100125 2 SCREW, HEXHD X X
87 100091 2 SCREW, HEXHD X X
88 100090 25 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-11
SECTION 7: FRAME & BODY
CAB BOTTOM SEALS

PARTIAL CAB FRAME

48

11
12

90

94 94
91

50 49
48

94

90

TD0005817-0
E17840301-0 SH8-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-12
SECTION 7: FRAME & BODY
CAB BOTTOM SEALS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
11 217012 1 SEAL, NEOPRENE, RHS, CAB X X
12 217011 1 SEAL, NEOPRENE, REAR, CAB X X
48 176383 2 RETAINER, SEAL, RHS, M/GUARD X X
49 176382 1 RETAINER, SEAL, RHS, CAB X X
50 176381 1 RETAINER, SEAL, RHS, CAB X X
90 100081 23 SCREW, HEXHD X X
91 100077 10 SCREW, HEXHD X X
94 100061 41 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-13
SECTION 7: FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

88
74

53
14 14
57 53
88 74

51 14
53
56
74
74 88
88
37

14
77 53
73 58
14
53
55

73
82

74
53 14 88
57
88 74

84 14
53
58
72 74
88
72 31
71
68

72 72
71 CAB
MOUNTING

TD0005812-0
E17840301-0 SH3-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-14
SECTION 7: FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
14 207881 9 GASKET, GRAB HANDLE X X
31 187891 4 MOUNTING, RUBBER, CAB X X
37 182285 1 HANDRAIL, CAB, ROOF X X
51 176380 1 GUARD WINDOW REAR X X
53 176312 9 SHIM, 1.6MM, G/HANDLE BRACKET X X
55 174676 1 PLATE, MTG, RHS, GUARD,WINDOW X X
56 173458 1 PLATE, MTG, LH, GUARD, WINDOW X X
57 173448 1 HANDRAIL, CAB, LHS, REAR X X
58 173444 1 HANDRAIL, CAB, RHS, REAR X X
68 100734 8 BOLT, HEXHD X X
71 100654 16 NUT, STOVER X X
72 100536 32 WASHER, HARDENED X X
73 100424 8 WASHER, HARDENED X X
74 100370 44 WASHER, HARDENED X X
77 100316 8 NUT, NYLOC X X
82 100210 4 BOLT X X
84 100128 8 SCREW, HEXHD X X
88 100090 25 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-15
SECTION 7: FRAME & BODY
REAR VIEW MIRROR BRACKETS

64

76
4

75
74
34

74 44
USE AS
89 45 NEEDED

52
36 32
28
59
41 52
94
77
70 74
78 38
64
38
76
4 35
75 36
74 34
39

33

USE AS
NEEDED
42

43

88
74
74

89 15
74
78
52
28
52
77 TD0005814-0
E17840301-0 SH5-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-16
SECTION 7: FRAME & BODY
REAR VIEW MIRROR BRACKETS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 218678 4 BLOCK, LOCATE, MIRROR X X
15 207863 2 GASKET, LOWER MIRROR BRACKET X X
28 201666 4 SPRING, BIN HEAT-BALL JOINT X X
32 186316 2 SHIM, 0.8MM, MIRROR BRACKET, TOP X X
33 186315 2 SHIM,0.8MM,MIRROR BRACKET, BOTTOM X X
34 186149 4 PIN, LOCATE, MIRROR X X
35 182299 1 MOUNTING, MIRROR, LHS X X
36 182298 1 MOUNTING, MIRROR, RHS X X
38 182284 1 MOUNTING, CAB, MIRROR, BKT, RHS X X
39 182283 1 MOUNTING ,CAB, MIRROR, LHS X X
41 178726 8 TAG, LOCK, MIRROR X X
42 178569 2 SHIM, 3MM, MIRROR BRACKET, BOTTOM X X
43 178568 2 SHIM, 1.6MM, MIRROR BRACKET, BOTTOM X X
44 178567 2 SHIM, 1.6MM, MIRROR BRACKET, TOP X X
45 178407 2 SHIM, 3MM, MIRROR BRACKET, TOP X X
52 176379 8 WASHER, SPRING RET, MIRROR BKT X X
59 166566 8 PIN, MOUNTING, MIRROR X X
64 100936 2 BOLT X X
70 100730 8 BOLT, HEXHD X X
74 100370 44 WASHER, HARDENED X X
75 100364 8 SCREW, HEXHD X X
76 100359 2 WASHER, FENDER X X
77 100316 8 NUT, NYLOC X X
78 100314 8 NUT, NYLOC X X
88 100090 25 SCREW, HEXHD X X
89 100089 4 SCREW X X
94 100061 41 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-17
SECTION 7: FRAME & BODY
CAB DOOR ASSEMBLY

47

66 26

2 60

24

63

23
67
93
6

22
17
5

20
29
46
92
83

30
80 81
94 65
90 81
30

19 18

54 TD0005811-0
E17840301-0 SH2-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-18
SECTION 7: FRAME & BODY
CAB DOOR ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 BN000203 1 WINDOW, DOOR, SLIDING X X
5 218331 1 BOOT, RUBBER, DOOR HANDLE X X
6 217590 1 SEAL, DOOR, MAIN X X
8 217556 1 DOOR, MAIN, YELLOW X X
13 208103 12 GASKET X X
17 207647 1 KNOB, BIN TIP X X
18 207375 1 BOLT, STRIKER, TRIMARK X X
19 207366 1 LATCH, LH, TRI/MARK X X
20 207230 1 TRIMARK, LH HOUSING X X
22 206465 1 STRUT, CAB X X
23 206453 1 RUBBER, STRAP, DOOR X X
24 206451 2 BRACKET, STRAP, DOOR X X
26 206415 6 HINGE, EXTERIOR X X
29 201509 1 LATCH, GASKET X X
30 200779 2 TIE ROD END X X
46 176962 2 MOUNTING BRACKET, LATCH X X
47 176431 2 SHIM, 1.6MM EXTERIOR HINGE X X
54 176306 1 WASHER, CAB X X
60 161086 1 SPACER BLOCK, DOOR STRAP X X
63 101174 2 CAPSCREW, CSK, SOC X X
65 100850 1 STUD X X
66 100837 36 CAPSCREW, CSK, SOCHD X X
67 100832 4 CAPSCREW,CSK, SOCHD X X
80 100310 2 NUT, NYLOC X X
81 100281 2 NUT, HEXAGON X X
83 100189 4 SCREW, HEXHD X X
90 100081 23 SCREW, HEXHD X X
92 100063 4 WASHER, HARDENED X X
93 100062 7 WASHER, FLAT X X
94 100061 41 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-19
SECTION 7: FRAME & BODY
CAB WINDOWS

3 10

13
25

TD0005813-0
E17840301-0 SH4-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-20
SECTION 7: FRAME & BODY
CAB WINDOWS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 BN000137 1 WINDOW, CAB, SLIDER, RH X X
9 217555 1 WINDOW, LH, FRONT, TOUGHENED X X
10 217151 1 WINDOW, REAR X X
13 208103 12 GASKET X X
25 206418 1 WINDOW, CURVED X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-21
SECTION 7: FRAME & BODY
WINDOW CATCHES

TD0006495

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-22
SECTION 7: FRAME & BODY
WINDOW CATCHES

I BB Pin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 227255 1 LATCH, SLIDING WINDOW X X
2 221629 1 CATCH, CAB, SLIDING WINDOW X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-23
SECTION 7: FRAME & BODY
DOOR, HVAC SYSTEM

26 66

66

69
21 93
86 79
74 93

27 40
7

TD0005815-0
E17840301-0 SH6-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-24
SECTION 7: FRAME & BODY
DOOR, HVAC SYSTEM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 217588 1 SEAL, DOOR, HVAC, RHS X X
21 206491 1 STRUT, CAB X X
26 206415 6 HINGE, EXTERIOR X X
27 206412 1 DOOR, HVAC, YELLOW X X
40 181684 1 MOUNTING, HATCH, HVAC DOOR STRUT X X
66 100837 36 CAPSCREW, CSK, SOCHD, S/S X X
69 100731 3 SCREW X X
74 100370 44 WASHER, HARDENED X X
79 100312 1 NUT, NYLOC X X
86 100092 2 BOLT, HEXHD X X
93 100062 7 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-25
SECTION 7: FRAME & BODY
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL A

66

6
74
29

62

41
74 67
69 74
61 42
23 8
77

50 70

63 74
51 17 71

49
70
13
61 30
22 77
72
52
50 45
63
70 51

16

49 70

TD0005822-A
E17840302-B SH6-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-26
SECTION 7: FRAME & BODY
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 220397 2 HOOK, CLOTHES X X
8 217758 1 PLATE, BLANKING, RADIO FACE X X
13 216473 1 MAT, COOL BOX, CAB X X
16 216454 1 GASKET, 15X15, ROLLSTOCK X X
17 216453 1 KIT, GASKET, COOL BOX X X
22 216278 1 LID, FUSES/RELAYS, CAB X X
23 216277 1 LID, COOLER BOX, CAB X X
29 216039 1 HAMMER, EMERGRNCY EXIT X X
30 216004 1 PANEL, INTERIOR, MAIN DOOR X X
41 207968 2 COVER, SPEAKER X X
42 207879 1 STRAP, COAT, CAB X X
45 206585 35 HEXSERT, OPEN X X
49 206444 2 RUBBER, LATCH, COOLBOX X X
50 206442 2 LATCH, COOLBOX X X
51 206441 4 HINGE, INTERIOR, M5 COUNTER X X
52 206439 4 HANDLE, CAB INTERIOR X X
61 101185 8 CAPSCREW, BUT.SOCHD X X
62 101176 15 NUT, SPEED X X
63 101175 8 CAPSCREW, CSK, SOC X X
66 101152 2 SCREW, CSK, SELFTAP X X
67 101010 1 WASHER, FENDER X X
69 100872 2 SCREW, PANHD SELFTAP X X
70 100842 8 POP RIVET X X
71 100838 15 WASHER, FLAT X X
72 100835 23 CAPSCREW X X
74 100830 26 SCREW, PANHD, SELFTAP X X
77 100615 16 CAPSCREW, BUTTON SOCHD BLACKJAP X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-27
SECTION 7: FRAME & BODY
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL B

62
25
46 71

74

72
57
75
45
53 59 72
68
14
74
71 15

19 45
62 43

TD0005821-A
E17840302-B SH5-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-28
SECTION 7: FRAME & BODY
CAB INTERIOR MISCELLANEOUS PARTS - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN000550 1 HANDLE X X
3 BN000210 1 PANEL, CONTROL X X
14 216472 1 MAT, DASH ACCESS X X
15 216457 1 COVER, E-MODULE, CAB X X
18 216430 1 PANEL, WIPER,REAR, CAB X X
19 216429 1 PANEL, HOLD-ALL, CAB X X
25 216235 1 PANEL, MDU X X
43 207864 1 GASKET, ELECTRICAL HATCH X X
45 206585 35 HEXSERT, OPEN X X
46 206454 1 ASHTRAY, TOP MOUNTING, PLASTIC X X
53 206437 18 HEXSERT, OPEN X X
57 181860 1 ARM, WHEEL SPANNER X X
59 171508 2 CLAMP, WHEEL SPANNER X X
62 101176 15 NUT, SPEED X X
68 100947 2 WASHER, FLAT X X
71 100838 15 WASHER, FLAT X X
72 100835 23 CAPSCREW X X
74 100830 26 SCREW,PANHD, SELFTAP X X
75 100799 2 BOLT, WING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-29
SECTION 7: FRAME & BODY
CAB FLOOR MAT & PILLAR COVERS

27

24
28
42

42

10

64

26 44

73
44
48

TD0005819-A
E17840302-B SH3-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-30
SECTION 7: FRAME & BODY
CAB FLOOR MAT & PILLAR COVERS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 BN000211 1 COVER, B PILLAR X X
10 216673 1 MAT, TOOLBOX, CAB X X
24 216237 1 COVER, B PILLAR, LHS X X
26 216234 1 MAT, FLOOR, CAB X X
27 216214 1 COVER, A PILLAR,RHS X X
28 216197 1 COVER, A PILLAR, LHS X X
40 208614 12 DUAL LOCK X X
44 207266 8 HEXSERT, OPEN X X
48 206447 1 PLATE, STEP, CAB X X
64 101174 6 CAPSCREW, CSK, SOC X X
73 100832 2 CAPSCREW, CSK, SOCHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-31
SECTION 7: FRAME & BODY
ROOF INTERIOR LINERS

45
79
72
(3 PLACES
ONLY)

44

11

11

47

64

TD0005818-A
E17840302-B SH 2-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-32
SECTION 7: FRAME & BODY
ROOF INTERIOR LINERS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 BN000205 1 HEADLINER, REAR X X
5 BN000204 1 HEADLINER, FRONT X X
11 216646 14 FASTENER, PLASTIC, HEADLINER, ADT X X
44 207266 8 HEXSERT, OPEN X X
45 206585 35 HEXSERT, OPEN X X
47 206449 1 SUN VISOR X X
64 101174 6 CAPSCREW X X
72 100835 23 CAPSCREW X X
79 100358 3 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-33
SECTION 7: FRAME & BODY
CAB SOUND FOAM

36

55

34

36

37

33

38

35

TD0005824-A
E17840302-B SH8-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-34
SECTION 7: FRAME & BODY
CAB SOUND FOAM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
33 214435 1 INSULATION, NOISE, LH, LOWER X X
34 214396 1 INSULATION, NOISE, DASHBOARD X X
35 214395 1 INSULATION, NOISE, LOWER, LH X X
36 214393 2 INSULATION, NOISE, OUTER FRONT X X
37 214392 1 INSULATION, NOISE, FIREWALL, RH X X
38 214391 1 INSULATION, NOISE, FIREWALL, LH X X
55 200653 2 CABLE TIE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-35
SECTION 7: FRAME & BODY
STEERING COLUMN MISCELLANEOUS PARTS

54

60

78 81
58
78

80

39

TD0005823-A
E17840302-B SH7-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-36
SECTION 7: FRAME & BODY
STEERING COLUMN MISCELLANEOUS PARTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
39 214354 1 COLUMN, STEERING X X SEE PAGE 7-39 FOR BREAKDOWN
54 204600 1 STEERING WHEEL X X
58 176327 1 SPACER, STEERING COLOUMN X X
60 101356 2 BOLT, HEXHD X X
78 100370 6 WASHER, HARDENED X X
80 100314 3 NUT, NYLOC X X
81 100090 1 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-37
SECTION 7: FRAME & BODY
STEERING COLUMN

4
2

18
19
3

20

22 21

6
23
14 13
13 12
12

8
11
24

10 15
9
7 16

25

17

TD0005555

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-38
SECTION 7: FRAME & BODY
STEERING COLUMN

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 214354 1 COLUMN, STEERING X X
2 204111 1 GUARD, TELESCOPIC X X
3 227272 1 SUPPORT, C/W BEARING X X
4 204112 1 SCREW, ADJUSTING HANDLE X X
5 227263 1 RING, REDUCING X X
6 227268 1 BOOT, RUBBER X X
7 204170 1 BASE ASSEMBLY X X
8 204113 1 NUT, ADJUSTING HANDLE X X
9 205428 1 SPACER X X
10 227264 1 WASHER, SPECIAL X X
11 227270 1 PIN, TILT, STEERING X X
12 100390 2 CAPSCREW, CSK SOCHD X X
13 24M7250 2 WASHER X X
14 227269 2 INSERT, THREADED X X
15 224704 1 NUT, STEERING WHEEL X X
16 204115 1 SPACER, SPLINED X X
17 227271 1 SHAFT, UPPER STEERING X X
18 227266 1 CIRCLIP, INNER X X
19 227267 1 BEARING, NEEDLE X X
20 227265 1 PIN, PLASTIC X X
21 227273 1 SHAFT, LOWER C/W KNUCKLE X X
22 226657 1 CIRCLIP X X
23 205424 1 NUT X X
24 214176 1 ISOLATOR, STEERING COLUMN X X
25 216458 1 COLUMN, BASE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-39
SECTION 7: FRAME & BODY
OPERATOR & TRAINER SEAT INTALLATION

32

31

65

53

76

53
56
82
21
20
TRAINER
SEAT
12

82 76
TD0005280-A
53 E17840302-B SH4-8

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-40
SECTION 7: FRAME & BODY
OPERATOR & TRAINER SEAT INTALLATION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 218867 1 SEAT, TRAINER X X
9 216997 1 SEAT, OPERATOR, HIGH BACK, ADT X X
12 216523 1 COVER, SEAT, TRAINER X X
20 216382 1 CUSHION, SEAT, TRAINER X X
21 216381 1 CUSHION, SEAT, TRAINER X X
31 214671 1 HARNESS, POWER, SEAT ,HIGH BCK X X
32 214670 1 SWITCH, POWER, SEAT, HIGH BACK X X
53 206437 18 HEXSERT, OPEN X X
56 187533 1 PLATE, MNT, BACKREST, SEAT, TRAINER X X
65 101172 6 BOLT, HEX X X
76 100731 10 SCREW X X
82 100083 7 SCREW, HEXHD X X
83 100062 17 NUT, NYLOC X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-41
SECTION 7: FRAME & BODY
TRAINER SEAT MOUNTING

TD0003580

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-42
SECTION 7: FRAME & BODY
TRAINER SEAT MOUNTING

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218867 1 MOUNTING, SEAT, TRAINER X X SEE PAGE 7-41 FOR FITMENT
2 264103 1 ASSY, SEATBELT, SEAT, TRAINER X X
3 100316 1 NUT, NYLOC X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-43
SECTION 7: FRAME & BODY
SEAT INSTALLATION, SEARS LOW BACK

11

21

12
13
14

15

2
16

10 17
20

18
19
9

4
8

5
6

TD0003021A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-44
SECTION 7: FRAME & BODY
SEAT INSTALLATION, SEARS LOW BACK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
COMES WITH ITEMS 11 TO 21; SEE PAGE
1 290467 1 SEAT, OPERATOR, DDH X X
7-41 FOR FITMENT
COMES WITHOUT ITEM 11 TO 21; SEE
1 290468 1 SEAT, OPERATOR, DDH2 X X
PAGE 7-41 FOR FITMENT
2 226735 1 CUSHION , BACKREST X X
3 226736 1 CUSHION, SEAT X X
4 226654 1 SEAT BELT, 2” X X
5 226655 1 COVER, SIDE X X
6 226652 1 SUSPENSION ASSY, C.E.AIR X X
7 226653 1 MOUNTING X X
8 226773 1 KIT, SLIDE CONTROL X X
9 216952 1 COVER, ARMREST, SEAT, LH X X USED INPLACE OF OPTIONAL ARMREST
10 216953 1 COVER, ARMREST, SEAT, RH X X USED INPLACE OF OPTIONAL ARMREST
11 263818 1 KIT, HEADREST & ARMREST, DDH X X (OPTIONAL)
12 263936 1 KIT, ARMREST, RH X X (OPTIONAL) INCLUDES ITEMS 13, 16 TO 20
13 226747 1 PAD, ARMREST, RH X X
14 263937 1 KIT, ARMREST, LH X X (OPTIONAL) INCLUDES ITEMS 15 TO 20
15 226748 1 PAD, ARMREST, LH X X
16 100857 1 WASHER, BODY X X
17 100846 2 NUT, CENTRE LOCK X X
18 100147 1 WASHER, FLAT X X
19 226749 1 BLOCK, SPACER, ARMREST X X
20 100608 1 CAPSCREW, BUTTON, SOC HD X X
21 226746 1 HEADREST X X (OPTIONAL)

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-45
SECTION 7: FRAME & BODY
SEAT INSTALLATION, SEARS HIGH BACK

6,7 3

14

13

6,7

4 8 12
10 11
13

15

16

17

TD0005783

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-46
SECTION 7: FRAME & BODY
SEAT INSTALLATION, SEARS HIGH BACK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
COMPLETE; SEE PAGE 7-41 FOR FIT-
1 216997 1 SEAT, OPERATOR, HIGH BACK X X
MENT
2 216995 1 SEAT, UPPER, OPERATOR, HIGH BACK X X WITHOUT BASE & MOUNTING
3 227242 1 CUSHION, BACKREST, HIGH BACK X X
4 227241 1 CUSHION, SEAT X X
5 227243 1 HEADREST, ARTICUTALING X X
6 263936 1 KIT, ARMREST, RH X X INCLUDES ITEMS 7 TO 14
6 263937 1 KIT, ARMREST, LH X X INCLUDES ITEMS 7 TO 14
7 226747 1 PAD, ARMREST, RH X X
7 226748 1 PAD, ARMREST, LH X X
8 226749 1 BLOCK, SPACER, ARMREST X X
9 100857 1 WASHER, BODY X X
10 100147 1 WASHER, FLAT X X
11 100846 2 NUT, CENTRE LOCK X X
12 100608 1 CAPSCREW, BUTTON,SOC HD X X
13 226654 1 SEAT BELT, 2” X X
14 227244 1 HOLDER, MANUAL X X
15 226773 1 KIT, SLIDE CONTROL X X
16 226652 1 SUSPENSION ASSY, C.E. AIR X X
17 226653 1 MOUNTING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-47
SECTION 7: FRAME & BODY
SEAT ASSEMBLY, BASE, SEARS

5
2

10

3
11

8
12

TD0003022A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-48
SECTION 7: FRAME & BODY
SEAT ASSEMBLY, BASE, SEARS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226652 1 SUSPENSION ASSY, C.E.AIR X X
2 226644 1 KIT, SERVICE, AIR VALVE X X
3 226645 1 KIT, SERVICE, ISOLATOR SHOCK X X
4 226737 1 KIT, SERVICE, AIR SPRING X X
5 226647 1 KIT, SERVICE, BEARING & ROLLERS X X
6 226648 1 KIT, SERVICE, ISOLATOR LATCH X X
7 226646 1 SHAFT, BEARING X X
8 226649 1 KIT, SERVICE, SUSPENSION SHOCK X X
9 226738 1 BELLOWS X X
10 226650 1 KIT, TETHER BELT X X
11 226651 1 KIT, SERVICE, BUMPER X X
12 T55224 1 BUMPER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-49
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

Vent Detail 1

3
2

Vent Detail 2

10 9

7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9

9 9
7
9

7
2
9 9
9 7
5

6
6 9 10
11
7
9 11

12 9

TD0003548-C
E14832532-D SH1-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-50
SECTION 7: FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264448 1 KIT, GASKET, HVAC SYSTEM X X
2 216463 3 ADAPTOR, VENT X X
3 216525 4 VENT, SWIVEL, HVAC X X
4 216236 1 VENT, BOX, COOLER X X
5 216216 1 HVAC UNIT X X SEE PAGE 7-55 FOR BREAKDOWN
6 207175 2 ASSY, DRAIN TUBE, HVAC X X
7 204187 A/R AIRDUCT, FLEX X X
8 202346 1 AIRDUCT, FLEX X X
9 200871 22 CABLE TIE X X
10 100938 21 SCREW, COUNTERSUNK X X
11 206945 2 MOUNTING, RUBBER X X
12 262449 1 KIT, GASKET, HVAC FRESH X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-51
SECTION 7: FRAME & BODY
AIRCON DRIER UNIT & PIPING

8
22
23

5 32
35

21
20
7 23

26
30
33
16
34

27
16

28 29
15
35
36
31
35 1
32 4

TD0003208-F
E14832532-D SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-52
SECTION 7: FRAME & BODY
AIRCON DRIER UNIT & PIPING

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910264 1 INSULATION, HOSE, HVAC X X
4 241671 1 ASSY, HOSE, HVAC, UNIT, FWAL X X
5 241670 1 ASSY, HOSE, HVAC, DRY, UNIT X X
6 241669 1 ASSY, HOSE, HVAC, FWAL, DRY X X
7 218686 1 HOSE, RADIATOR X X
8 218686 1 HOSE, RADIATOR X X
15 207117 2 P-CLIP X X
16 206585 6 HEXSERT, OPEN X X
20 204043 1 RECEIVER DRIER X X
21 204042 1 SWITCH, BINARY PRESSURE X X
22 203908 4 P-CLIP X X
23 203588 4 CLAMP, HOSE X X
26 200050 2 CLAMP, HOSE X X
27 176177 1 PLATE, BULKHEAD, FIREWALL X X
28 176088 1 BRACKET, RECEIVER DRIER, HVAC X X
29 120679 2 ADAPTOR X X
30 100198 4 SCREW, HEXHD X X
31 100193 1 SCREW, HEXHD X X
32 100080 6 SCREW, HEXHD X X
33 100065 4 WASHER, SPRING X X
34 100062 4 WASHER, FLAT X X
35 100061 7 WASHER, FLAT X X
36 100054 1 WASHER, SPRING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-53
SECTION 7: FRAME & BODY
AIRCON UNIT

3
22

21
13
18

12

50

8 14
51
31
32
40 29 1 33
45
28

4 61 41
6
23
42
30
19
17
19 27
27
5
11
16
26 21
25 7

27

23 20
15

2 9
34 35

TD0003605

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-54
SECTION 7: FRAME & BODY
AIRCON UNIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 216216 1 HVAC UNIT, 24V X X SEE PAGE 7-51 FOR FITMENT
1 226837 1 CASING ASSEMBLY X X
2 226050 1 SIDE COVER ASSY X X
3 226838 1 TOP COVER ASSY X X
4 226052 1 MOUNTING PLATE, ACTUATOR X X
5 226839 1 FLAPPER, FLOOR X X
6 226840 1 FLAPPER, DEFROST / DASH X X
7 226055 1 FLAPPER, FRESH AIR X X
8 226056 1 SUPPORT, COIL X X
9 226057 1 SUPPORT, BLOCK VALVE X X
11 226841 1 BRACKET MTG, FRESH AIR ACTUATOR X X
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY X X
15 226018 1 BLOWER ASSY, 24V X X
16 226842 1 RETAINER, AIRCON COIL X X
17 226843 1 THERMOSTAT X X
18 226844 3 CLIP, PANEL X X
19 226015 3 MOTOR ACTUATOR 12V X X
20 226014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER,2" X X
23 226013 3 SNAP BUSHING, 1/4" X X
25 226060 8 SCREW X X
26 100613 8 WASHER X X
27 226011 8 NYLON SPACER 1/2" X X
28 226010 6 CONSTANT TENSION BAND CLAMP X X
29 226006 1 HOSE, HEATER, 60MM LONG X X
30 226006 1 HOSE, HEATER, 325MM LONG X X
31 226009 2 STUD BAIL STYLE X X
32 226008 2 RETAINER X X
33 226007 2 RECEPTACLE X X
34 101129 2 BOLT, HEXHD X X
35 220635 1 BLOCK VALVE X X
40 220765 2 O-RING X X
41 226006 1 HEATER HOSE, 220MM LONG X X
42 226005 2 NYLON SPACER X X
45 226016 1 MOTORIZED VALVE ASSY X X
50 226280 1 RELAY BOARD X X
51 226846 1 WIRING HARNESS X X
61 200061 2 CLAMP, PIPE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-55
SECTION 7: FRAME & BODY
AIRCON SYSTEM, FRONT CHASSIS

5
2
18

15 9
16
17
12 12
19
14 12

13 12

12 10
1
3 20 12
3
1 3
13
1
8
11 1 6
7
4
11
1
22 21
4

TD0004198-0
E09840531-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-56
SECTION 7: FRAME & BODY
AIRCON SYSTEM, FRONT CHASSIS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100061 7 WASHER, FLAT X X
2 100064 4 WASHER, FLAT X X
3 100081 4 SCREW, HEXHEAD X X
4 100310 3 NUT, NYLOC X X
5 100314 4 NUT, NYLOC X X
6 100548 1 WASHER, HARDENED X X
7 101353 1 CAPSCREW, SOCHEAD X X
8 120676 1 ADAPTOR, COMPRESSOR, HVAC X X
9 218686 1 HOSE, RADIATOR X X
10 218686 1 HOSE, RADIATOR X X
11 201439 3 P-CLIPS X X
12 203588 6 CLAMP, HOSE X X
13 203764 3 P-CLIP X X
14 206534 1 HOSE, ENG TO HEATER RETURN X X
15 206979 1 CONDENSER, AIR-CON X X
16 207171 1 PIPE, HVAC, HEATER, IN X X
17 207172 1 PIPE, HVAC, HEATER, OUT X X
18 207213 4 MOUNTING, RUBBER, CONDENSER, HVAC X X
19 241143 1 ASSY, HOSE, HVAC, COMP, COND X X
20 241144 1 ASSY, HOSE, HVAC, COND, FWAL X X
21 241145 1 ASSY, HOSE, HVAC, FWAL, COMP X X
22 910264 1 INSULATION, HOSE, HVAC X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-57
SECTION 7: FRAME & BODY
VOAC MTG & COVER KIT

6
5 6
3 5

1
4

5
8

12

2
10
11

12

TD0003205-0
E14840119-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-58
SECTION 7: FRAME & BODY
VOAC MTG & COVER KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207790 1 PLATE, SEAL, CAB, REAR, LH X X
2 187558 1 MOUNTING, VOAC BLOCK X X
3 176429 1 PLATE, SEAL, CAB, REAR, RH X X
4 176086 1 SPIDER, COVER, VOAC BLOCK X X
5 101345 14 WASHER, HARDENED X X
6 100731 8 SCREW, HEXHEAD X X
7 100654 4 NUT, STOVER X X
8 100312 6 NUT, NYLOC X X
9 100131 4 BOLT, HEXHEAD X X
10 100089 1 SCREW, HEXHEAD X X
11 100064 1 WASHER, FLAT X X
12 100010 8 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-59
SECTION 7: FRAME & BODY
GRILL KIT

24

20

11
1
23
26

21
24
3 20
7
1
14
2

20 5

6 22 22 20
1 12 10
17
24
24
9
24
20

16
15

4
13

20
8 24

18
25

25
19

TD0004199-B
E09840115-H

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-60
SECTION 7: FRAME & BODY
GRILL KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910241 1 PINCHWELD, BOOTSEAL, 1.6MM PLATE X X
2 207389 2 SEAL, CONDENSOR, RADIATOR X X
3 207388 1 PLATE, SEAL, TOP, BONNET X X
4 207387 2 PLATE, SEAL, SIDE, BONNET X X
5 207157 2 SEALING, MID, RAD X X
6 207156 2 SEALING, SIDE, BONNET X X
7 207155 1 SEALING, TOP, BONNET X X
8 203927 1 GROMMET X X
9 176363 1 PLETE, SEALING, RH SIDE, RADIANT X X
10 176247 1 PLATE, SEALING, LHS, LOW, RAD X X
11 173865 1 PLATE, SEALING, TOP, RADIATOR X X
12 173864 1 FRAME, GRILL X X
13 173863 1 PLATE, SEALING, BOTT, RADIATOR X X
14 173862 1 PLATE, SEALING, SIDE, RADIATOR X X
15 172877 1 PLATE, SEALING, RHS, LOW, RAD X X
16 172867 1 GRILL, BONNET X X
17 101307 2 WASHER, FLAT X X
18 100966 12 NUT, CLEVELOC X X
19 100569 12 SCREW, HEXHD X X
20 100370 32 WASHER, HARDENED X X
21 100310 18 NUT, NYLOC X X
22 100285 6 NUT, CLEVELOC X X
23 100193 18 SCREW, HEXHD X X
24 100089 32 SCREW X X
25 100062 24 WASHER, FLAT X X
26 100061 18 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-61
SECTION 7: FRAME & BODY
BELLY PLATE KIT

18
24
17 15 5
19
19
1 8

4 7
19 19 9
15 21 24
2 18
12
16 15
24
11
13 15
13 19 19
3 17
13
2 20
22
23 16
23 10
2
24 23 19
17 20
23
22
2 14 13
24 13
13 12
17 6
24
17

TD0004200-A
E09840107-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-62
SECTION 7: FRAME & BODY
BELLY PLATE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207154 2 STRAP, BELLY PLATE STOP X X
2 190522 4 HINGE MODIFIED X X
3 186654 1 PLATE, BELLY, REAR X X
4 186642 1 PLATE, BELLY, REAR, RH X X
5 183339 1 PLATE, BELLY, VERTICAL, REAR X X
6 182651 2 PLATE, HINGE, BONNET X X
7 174503 1 MOUNTING BRACKET,SLIDE BELLY PLATE X X
8 174317 1 SLIDE, LOCK BELLY PLATE X X
9 172823 1 PLATE, BELLY, REAR, LH X X
10 172819 1 PLATE, BELLY X X
11 120196 3 PLUG X X
12 101347 2 BOLT X X
13 100536 10 WASHER, HARDENED X X
14 100415 2 NUT, NYLOC X X
15 100316 20 NUT, NYLOC X X
16 100314 2 NUT, NYLOC X X
17 100211 16 BOLT X X
18 100209 4 SCREW, HEXHD X X
19 100148 24 WASHER, FLAT X X
20 100128 4 SCREW, HEXHD X X
21 100114 4 SCREW, HEXHD X X
22 100093 2 BOLT, HEXHD X X
23 100064 6 WASHER, FLAT X X
24 100059 20 WASHER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-63
SECTION 7: FRAME & BODY
FRONT CHASSIS KIT

THIS PART MUST BE ON INSIDE OF


3 THE FLANGE OF THE LIGHT MTG
TO CLAMP LIGHT MTG TO TANK
21
17
23
19 15
14
5
11

4
14
5
12
10
21
17
19
23 15
6
1
THIS PART MUST BE ON INSIDE OF
16
THE FLANGE OF THE LIGHT MTG
9
TO CLAMP LIGHT MTG TO TANK 20

2
8

25
22 24

13 7
ASSEMBLE ALL CAB MTG'S
IN THE SAME WAY
9

13
18

TD0003448-D
E09840101-R

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-64
SECTION 7: FRAME & BODY
FRONT CHASSIS KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217792 2 GROMMET X X
2 208635 2 MOULDED, RUBBER, BUFFER X X
3 208051 1 MOUNTING, HEADLIGHT, RHS X X
4 208050 1 MOUNTING, HEADLIGHT, LHS X X
5 206410 4 HEXSERT, OPEN X X
6 201768 2 PAD, ARTIC BUMP STOP X X
7 187758 1 STEP, ARTIC X X
8 182665 1 CHASSIS, FRONT X X
9 182035 1 MOUNTING, CAB, REAR, LHS X X
10 182025 1 MOUNTING, CAB, REAR, RHS X X
11 182024 1 MOUNTING, CAB, FRONT, RHS X X
12 182023 1 MOUNTING, CAB, LHS X X
13 176642 32 WASHER, CAB MOUNTING X X
14 176141 2 BRACKET, SIDE, LIGHT COVER X X
15 176140 2 BRACKET, REAR, LIGHT COVER X X
16 101994 8 CAPSCREW, SOCHD X X
17 101309 4 WASHER, FENDER X X
18 100654 16 NUT, STOVER X X
19 100424 4 WASHER, HARDENED X X
20 100316 4 NUT, NYLOC X X
21 100198 4 SCREW, HEXHD X X
22 100131 16 BOLT, HEXHD X X
23 100091 4 SCREW, HEXHD X X
24 100085 3 SCREW X X
25 100064 3 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-65
SECTION 7: FRAME & BODY
CAB CLAMPS KIT

2 12
5
3
9
11
9
1 11

6
1

10 6
8
1
10
4 8 1
4
7

TD0004201-0
E09840153-D

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-66
SECTION 7: FRAME & BODY
CAB CLAMPS KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100062 18 WASHER, FLAT X X
2 100064 2 WASHER, FLAT X X
3 100084 6 BOLT, HEXHEAD X X
4 100312 10 NUT, NYLOC X X
5 100225 2 CAPSCREW X X
6 100569 8 SCREW, HEXHEAD X X
7 176663 1 H/SHIELD, CAB F/WALL HOSES X X
8 206826 4 CLAMP, 2 BOLT X X
9 206827 4 CLAMP, 4 BOLT X X
10 206829 8 SPACER, CLAMP X X
11 207167 4 CLAMP, RUBBER X X
12 100192 2 BOLT, HEXHEAD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-67
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS - DETAIL A

27
MOUNTED ON FRONT
19
CROSS BEAM OF CHASSIS
29
29
1
9
10
4
2

16
1

29
9
20 29
20
MOUNTED ON EXPANSION
TANK FRAME

26
28
18

12 19
7
20 29
29 9
11
25
29 17
29
23
11
9
13
MOUNTED ON RHS
29 29 FRONT OF CHASSIS
20 20
MOUNTED ON CAB FIRE WALL

TD0004202-B
E09840151-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-68
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218604 6 CLAMP, ALU, 2 BOLT X X
2 218603 3 CLAMP, RUBBER, EXP FRAME X X
4 207202 8 SPACER, CLAMP, ALU X X
7 217635 1 CLAMP, RUBBER, FIREWALL X X
9 207017 14 CLAMP, ALU, 2 BOLT X X
10 206832 6 SPACER, CLAMP, ALU X X
11 206829 10 SPACER, CLAMP, ALU X X
12 206827 3 CLAMP, ALU, 4 BOLT X X
13 206826 3 CLAMP, ALU, 2 BOLT X X
16 206806 4 CLAMP, RUBBER, ENG BOTTOM X X
17 206656 2 CLAMP, RUBBER, SIDE ENG X X
18 176054 1 PLATE, MOUNTING, CLAMP, FIREWALL X X
19 100747 12 BOLT X X
20 100652 32 NUT, STOVER X X
23 100198 4 SCREW, HEXHD X X
25 100192 8 BOLT, HEXHD X X
26 100085 2 SCREW, HEXHD X X
27 100084 6 BOLT, HEXHD X X
28 100064 2 WASHER,FLAT X X
29 100062 62 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-69
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS - DETAIL B

13 20
MOUNTED ON WET
DISC BRAKE TANK 6 29
22

29
23
9
11
8 29

3 12
MOUNTED ON TOP
OF PROPSHAFT GUARD
9
29
25
20

20
29

13
25
11 24

21
29
6
29
14

29
20
12
5
25 15
8
MOUNTED ON BOTTOM
OF PROPSHAFT GUARD

MOUNTED ON RHS 29
MIDDLE OF CHASSIS
20
TD0004203-B
E09840151-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-70
SECTION 7: FRAME & BODY
FRONT CHASSIS CLAMPS - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 207211 1 CLAMP, RUBBER X X
5 207170 1 CLAMP, RUBBER, WDB X X
6 207167 2 CLAMP, RUBBERUNDER CAB X X
8 207123 4 SPACER, CLAMP, ALU X X
9 207017 14 CLAMP, ALU, 2 BOLT X X
11 206829 10 SPACER, CLAMP, ALU X X
12 206827 3 CLAMP, ALU, 4 BOLT X X
13 206826 3 CLAMP, ALU, 2 BOLT X X
14 206808 1 CLAMP, ALU, 4 BOLT X X
15 206807 1 CLAMP, ALU, 2 BOLT X X
20 100652 32 NUT, STOVER X X
21 100238 2 SCREW, HEXHD X X
22 100200 2 BOLT, HEXHD X X
23 100198 4 SCREW, HEXHD X X
24 100196 2 BOLT, HEXHD X X
25 100192 8 BOLT, HEXHD X X
29 100062 62 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-71
SECTION 7: FRAME & BODY
REAR CHASSIS CLAMPS

7
10
8

7
10
3
4 1

2 6
1

7
10

8
9 5
1

TD0005730-0
E17840152-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-72
SECTION 7: FRAME & BODY
REAR CHASSIS CLAMPS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 203350 7 K-CLAMP, DOUBLE X X
2 184943 1 PLATE, GUARD, REAR X X
3 182526 1 BRACKET, ELEC BULKHEAD MOUNTING X X
4 182524 1 PLATE, GUARD, BRAKE PIPE X X
5 181549 4 BRACKET, GUARD, BRAKE PIPE X X
6 176178 2 BRACKET, PLATE, GUARD, BRAKE PIPE X X
7 100494 14 SCREW, HEXHEAD X X
8 100085 5 SCREW X X
9 100064 5 WASHER, FLAT X X
10 100062 14 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-73
SECTION 7: FRAME & BODY
RHS MUDGUARD - DETAIL A

13

30
37
13

35
34

14
25
23
28 36
37
26
28
36
18 22

28
36
18
23 24 22
19
33
28
36 16

28 35
33
18
36 22
19
33
6 4
19 E09840108-P
33
TD0003617-E

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


7-74
SECTION 7: FRAME & BODY
RHS MUDGUARD - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 214622 1 PAD, NONSLIP, RHS X X
4 208048 1 EXTENSION, MUDGUARD, RHS X
4 207236 1 EXTENSION, MUDGUARD, RHS X
6 217065 1 CURTAIN, WHEEL ARCH X X
13 187739 1 HANDRAIL, MUDGUARD, OUTER X X
14 187738 1 MUDGUARD, FRONT, RIGHT X X
16 176077 1 PLATE, RETAIN, M/GUARD CURTAIN X X
18 101309 18 WASHER, FENDER X X
19 101307 9 WASHER, FLAT X X
22 100569 8 SCREW, HEXHD X X
23 100532 6 WASHER, HARDENED X X
24 100368 3 SCREW, HEXHD X X
25 100323 3 NUT, NYLOC X X
26 100316 6 NUT, NYLOC X X
28 100312 8 NUT, NYLOC X X
30 100212 6 SCREW, HEXHD X X
33 100090 10 SCREW, HEXHD X X
34 100089 14 SCREW X X
35 100064 52 WASHER, FLAT X X
36 100062 8 WASHER, FLAT X X
37 100059 12 WASHER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


7-75
SECTION 7: FRAME & BODY
RHS MUDGUARD - DETAIL B

34
35
11

35
34
27
35
12

14

34 35

10
1
9 17
35
20
27
35

8 17
35
32
27
35

21 18
19 31
15
7 29
18
3
5

E09840108-P
TD0003618-E

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


7-76
SECTION 7: FRAME & BODY
RHS MUDGUARD - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218297 2 STRAP, FLEX STEP X X
3 208885 1 BRACKET, MUDFLAP, FRONT X X
5 207856 1 MUDFLAP, FRONT X X
7 206474 2 HEXSERT, OPEN X X
8 187786 1 STEP, BOTTOM X X
9 187780 1 STEP, BOTTOM, MUD GUARD X X
10 187757 2 STEP, MID, MUD GUARD X X
11 187756 1 MOUNTING, STEP, TOP X X
12 187740 1 BRACKET, CONNECTING, HANDRAIL X X
14 187738 1 MUDGUARD, FRONT, RIGHT X X
15 184323 1 COVER, UNLOADER VALVE X X
17 176067 4 PLATE, FLEXIBLE STEP, BOTTOM X X
18 101309 18 WASHER, FENDER X X
19 101307 9 WASHER, FLAT X X
20 100995 4 SCREW, HEXHD X X
21 100753 2 BOLT, HEXHD X X
27 100314 27 NUT, NYLOC X X
29 100283 5 NUT, HEXAGON X X
31 100198 5 SCREW, HEXHD X X
32 100091 4 SCREW, HEXHD X X
34 100089 14 SCREW X X
35 100064 52 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


7-77
SECTION 7: FRAME & BODY
FUEL TANK

13
14

13
14 16
17

7 8
4
16
5
17
6
14
11 15

14
15
10 2
3 9
11
12

TD0003203-C
E14840104-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-78
SECTION 7: FRAME & BODY
FUEL TANK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 214820 1 PAD, NONSLIP, D/TANK X X
2 208649 1 CAP, DIESEL FILLER X X SEE PAGE 7-81 FOR BREAKDOWN
3 202300 1 BALL VALVE X X
4 201503 1 GASKET, CORK, DIESEL TANK X X
5 192024 1 TANK, FUEL X X
6 187531 1 COVER PLATE, FUEL SENDER X X
7 186643 1 PLATE, RHS, M/GRD, CURTAIN, MTG X X
8 173308 1 LID, MAIN DIESEL ACCESS X X
9 140542 1 SEAL, CAP, DIESEL FILLER X X SUPPLIED WITH ITEM 2
10 120851 1 NIPPLE X X
11 120682 2 PLUG X X
12 120391 1 PLUG, HEX HEAD X X
13 100654 5 NUT, STOVER X X
14 100536 10 WASHER, HARDENED X X
15 100146 5 SCREW, HEXHD X X
16 100083 8 SCREW, HEXHD X X
17 100062 8 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-79
SECTION 7: FRAME & BODY
CAP, DIESEL FILLER

2
3 1

BOTTOM VIEW TOP VIEW

3
TD0004319-0
208649-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-80
SECTION 7: FRAME & BODY
CAP, DIESEL FILLER

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208649 1 CAP, DIESEL FILLER X X SEE PAGE 7-79 FOR FITMENT
2 140542 1 SEAL, CAP, DIESEL FILLER X X
3 210771 1 VALVE, RELIEF, DIESEL CAP, 5PSI X X
4 210772 1 VALVE, RELIEF, DIESEL CAP, 1PSI X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-81
SECTION 7: FRAME & BODY
LHS MUDGUARD - DETAIL A

29

36

24
21
27
35
29
36
6 21
23 36 21 24
25 21
23

15 18 10
35 27 26 22
20 17 32 32
4
10
17 14
20 36
25

34 33

TD0003619-D
E09840109-M & E09835109-J

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-82
SECTION 7: FRAME & BODY
LHS MUDGUARD - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 208049 1 EXTENSION, MUDGUARD, LHS X
6 207166 1 CURTAIN, WHEEL ARCH X X
9 187739 1 HANDRAIL, MUDGUARD, OUTER X X
10 187737 1 MUDGUARD, FRONT, LEFT X X
14 176103 1 PLATE, ARTIC LOCK RETAINER X X
15 176077 1 PLATE, RETAIN, M/GUARD CURTAIN X X
17 101309 18 WASHER, FENDER X X
18 101307 7 WASHER, FLAT X X
20 100569 8 SCREW, HEXHD X X
21 100532 6 WASHER, HARDENED X X
22 100370 3 WASHER, HARDENED X X
23 100368 3 SCREW, HEXHD X X
24 100323 3 NUT, NYLOC X X
25 100316 6 NUT, NYLOC CLASS X X
26 100314 30 NUT, NYLOC X X
27 100312 8 NUT, NYLOC X X
29 100212 6 BOLT X X
32 100090 10 SCREW, HEXHD X X
33 100089 17 SCREW X X
34 100064 55 WASHER, FLAT X X
35 100062 8 WASHER, FLAT X X
36 100059 12 WASHER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-83
SECTION 7: FRAME & BODY
LHS MUDGUARD - DETAIL B

33
34
2
13

10
7 26
34
33 34

12

12

14
8
26
34
17
17 30 16
28
34 11
19
3 1
5

TD0003620-D
E09840109-M & E09835109-J

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-84
SECTION 7: FRAME & BODY
LHS MUDGUARD - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 214750 2 STRAP, FLEX STEP X X
2 214623 1 NONSLIP, PAD, MUDGUARD X X
3 208885 1 BRACKET, MUDFLAP, FRONT X X
5 207856 1 MUDFLAP, FRONT X X
7 191463 1 BRACKET, CONNECT, HANDRAIL X X
8 191462 1 STEP, BOTTOM, MUD GUARD X X
10 187737 1 MUDGUARD, FRONT, LEFT X X
11 184772 1 STEP, BOTTOM X X
12 184770 2 STEP, MID, MUGUARD X X
13 184769 1 STEP,TOP, M/GUARD X X
14 176103 1 PLATE, ARTIC LOCK RETAINER X X
16 176067 4 PLATE, FLEXIBLE STEP, BOT X X
17 101309 18 WASHER, FENDER X X
19 100995 4 SCREW, HEXHD X X
26 100314 30 NUT, NYLOC X X
28 100283 5 NUT, HEXAGON X X
30 100198 5 SCREW, HEXHD X X
33 100089 17 SCREW X X
34 100064 55 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-85
SECTION 7: FRAME & BODY
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A

2
29

28
56
44 4

9
19

9 24

43 57 49
57
17

42
45
45
57 52
43 35 20
37

56 38
26

31

TD0005757-A
E17840106-A SH1-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-86
SECTION 7: FRAME & BODY
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL A

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 214624 1 NONSLIP, PAD, LHS, FRONT X X
3 214625 1 NONSLIP, PAD, LEFT, MID X X
4 214626 1 NONSLIP, PAD, LEFT, REAR X X
9 208150 26 HEXSERT X X
17 206415 6 HINGE, EXTERIOR X X
19 203927 1 GROMMET X X
20 202300 1 BALL VALVE X X
24 184833 1 BOX, BATT/HYD, TANK X X
26 176126 1 MAIN PLATE, DOOR, REAR X X
27 176125 1 DOOR, FRONT-TANK X X
28 176124 1 LID, REAR-BATT/HYD TANK X X
29 176123 1 LID, FRONT-BATT/HYD TANK X X
31 176121 1 DOOR, REAR X X
35 120851 1 NIPPLE X X
37 120391 1 PLUG, HEX HEAD X X
38 100931 8 BOLT X X
40 100731 24 SCREW X X
42 100654 5 NUT, STOVER X X
43 100608 44 CAPSCREW X X
44 100569 2 SCREW, HEXHD X X
45 100536 10 WASHER, HARDENED X X
49 100310 38 NUT, NYLOC X X
52 100146 5 SCREW, HEXHD X X
56 100062 42 WASHER, FLAT X X
57 100061 83 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-87
SECTION 7: FRAME & BODY
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B

32 53

16 56

48 14
23

40
30 56
55 46 49
57

49 34
57 39 54
22 6
50 54
39 39 36
15 41
13 54 11
12
25
11 51
47
14
25
51
47
5
21 8

PLACE MAGNET ON BOTTOM


7 SURFACE OF TANK DIRECTLY
IN THE CENTER UNDER THE
STRAINER

33

10
1

33 36

51 47
23 TD0005758-A
E17840106-A SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-88
SECTION 7: FRAME & BODY
HYDRAULIC TANK & BATTERY BOX KIT - DETAIL B

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 220010 1 ELEMENT, FILTER X X
5 210942 1 STRAINER, 90 MICRON X X
6 210862 1 ASSY, FILTER, FINN, 5MICRON X X
7 210105 1 LEVEL, INDICATOR X X
8 208544 1 GASKET, LID, HYD TANK X X
10 208098 1 SPRING X X
11 207375 2 BOLT, STRIKER, TRIMARK X X
12 207366 1 LATCH, LH, TRI/MARK X X
13 207365 1 LATCH, RH, TRI-MARK X X
14 206945 4 MOUNTING, RUBBER, SQUIGLY X X
15 206861 1 HANDLE, PADDLE, BONNET X X
16 206465 3 STRUT, CAB X X
18 204122 1 RUBBER, PROG.BUMP STOP X X
21 201412 1 MAGNET, ULTRA-T TANK-CERAMIC X X
22 200779 2 TIE ROD END X X
23 187958 1 LID, HYD, BREATHER X X
25 178799 2 WASHER, MACHINED, STRIKER BOLT X X
30 176122 1 LEVER, R/LID X X
32 172862 1 LID, TANK, HYD, FILTER X X
33 161447 2 WASHER, SPRING X X
34 140464 1 O-RING X X
36 120726 1 CAP X X
39 100878 10 WASHER, FENDER X X
40 100731 24 SCREW X X
41 100672 1 STUD X X
46 100497 4 CAPSCREW, SOCHD X X
47 100316 3 NUT, NYLOC CLASS X X
48 100312 6 NUT, NYLOC X X
49 100310 38 NUT, NYLOC X X
50 100281 2 NUT, HEXAGON X X
51 100148 3 WASHER, FLAT X X
53 100083 4 SCREW, HEXHD X X
54 100080 10 BOLT X X
55 100063 4 WASHER, HARDENED X X
56 100062 42 WASHER, FLAT X X
57 100061 83 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-89
SECTION 7: FRAME & BODY
HYDRAULIC TANK FILTER ASSEMBLY

1
5

3
8

TD0005425

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-90
SECTION 7: FRAME & BODY
HYDRAULIC TANK FILTER ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210862 1 FILTER ASSEMBLY, HYDRAULIC TANK X X SEE PAGE 7-89 FOR FITMENT
2 222389 1 ELEMENT, FILTER X X
3 220738 1 FUNNEL, FILTER X X
4 140744 1 KIT, SEAL X X
5 226531 1 SPRING X X
6 226532 1 HEAD, FILTER X X
7 226530 1 SPACER X X
8 100197 1 SCREW, CAP X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-91
SECTION 7: FRAME & BODY
FRONT SUSPENSION, STANDARD (CHOICE)

7
11
10 5

10
4

6
8 1 12

10
11
3
9
9

TD0005743-A
E17840102-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-92
SECTION 7: FRAME & BODY
FRONT SUSPENSION, STANDARD (CHOICE)

REFER TO SECTION 4 FOR FRONT SUSPENSION, COMFORT RIDE (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264169 1 ASSY, LINK, PANHARD, F/SUSP X X
2 230417 1 CYL, SUSP, STRUT, RH X X
3 230416 1 CYL, SUSP, STRUT, LH X X
4 203738 1 SPHERILASTIC BRG X X
5 162832 2 SPACER, A-FRAME MOUNTING X X
6 162348 1 COVER-BRG HSG A-FRAME X X
7 161377 1 PIN, FRONT SUSP X X
8 101326 2 BOLT, HEXHD X X
9 101325 10 BOLT, HEXHD X X
10 100777 12 NUT, HEXAGON X X
11 100547 12 WASHER, FLAT, HARDENED X X
12 100123 8 CAPSCREW X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-93
SECTION 7: FRAME & BODY
LINK, PANHARD, F/SUSP, STANDARD

TD0004750-A
264169-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-94
SECTION 7: FRAME & BODY
LINK, PANHARD, F/SUSP, STANDARD

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264169 1 ASSY, LINK, PANHARD, F SUSPENSION X X SEE PAGE 7-93 FOR FITMENT
1 214231 2 SPHERICAL BRG, 2 BOLT X X
2 181018 1 LINK, PANHARD, REAR X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-95
SECTION 7: FRAME & BODY
SUSPENSION STRUTS, STANDARD (CHOICE)

13
6

18
22
17
21
17

15

20
19
16
23
8
25 8
10 16

14 12
2 4 26
27
3

28 27

11 5

24

6
TD0005716-A
230416-A & 230417-A SH2-2

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-96
SECTION 7: FRAME & BODY
SUSPENSION STRUTS, STANDARD (CHOICE)

REFER TO SECTION 4 FOR SUSPENSION STRUTS, COMFORT RIDE (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230416 1 CYL, SUSP, STRUT, LH, STD X X SEE PAGE 7-93 FOR FITMENT
A 230417 1 CYL, SUSP, STRUT, RH, STD X X SEE PAGE 7-93 FOR FITMENT
1 217599 1 CLAMP, HOSE X X
2 210696 1 CAP, VALVE CYL SUSPSTRUT X X
3 210695 1 VALVE, CYL SUSPSTRUT X X INCLUDES ITEM 2
4 207676 1 PLUG, MAGNETIC X X
5 207340 1 DECAL, SUSPENSION CYLINDER X X
6 214231 2 SPHERICAL BRG, 2 BOLT X X
7 202489 1 BELLOW, RUBBER X X
8 202280 2 GUIDE TAPE, PISTON PTFE BRONZEF X X INCLUDED IN SEAL KIT 140876
9 200088 1 CLAMP, HOSE X X
10 186335 1 CARRIER, MAGNET, STRUT X X
11 184740 1 BARREL, SUSP STRUT X X
12 184064 1 ASSY, PISTON, SUSP STRUT X X
13 184029 1 ROD, SUSP STRUT, WELDED X X
14 177509 1 GUARD, SUSP, STRUT CHARGE VALVE X X
15 162427 1 NECKBUSH, SUSP.STRUT X X
16 140829 2 W/BAND, PISTON X X INCLUDED IN SEAL KIT 140876
17 140827 2 W/BAND, ROD X X INCLUDED IN SEAL KIT 140876
18 140686 1 SEAL, ROD X X INCLUDED IN SEAL KIT 140876
19 140406 1 RING, BACK UP X X INCLUDED IN SEAL KIT 140876
20 140367 1 O-RING X X INCLUDED IN SEAL KIT 140876
21 140285 1 SEAL, ROD, OMEGAT X X INCLUDED IN SEAL KIT 140876
22 140284 1 SEAL, WIPER, PUR X X INCLUDED IN SEAL KIT 140876
23 140221 1 O-RING X X INCLUDED IN SEAL KIT 140876
24 122296 1 PLUG, HOLLOW, HEX, HOLE X X INCLUDES O-RING
25 101087 1 NUT, HEX X X
26 101081 6 WASHER, HARDENED X X
27 100461 8 CAPSCREW X X
28 100209 2 SCREW, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-97
SECTION 7: FRAME & BODY
OSCILLATION JOINT KIT

12
17
6

18
7
14
13 18
9 18

1 4
5

10
11
3
8
15
16
8

11
10 TD0003690-A
E09840200-G & E09835200-F

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-98
SECTION 7: FRAME & BODY
OSCILLATION JOINT KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 201748 2 CIRCLIP EXTERNAL-PLANET PIN X X
2 190699 1 COVER, DUST, OSCIL. JOINT X X
3 186843 1 LOCK PLATE, MALE OSCIL X X
4 183187 1 JOINT, OSCILLATION X
4 183173 1 JOINT, OSCILLATION X
5 173902 1 SAFETY BAR X X
6 173464 1 PLATE, RETAINER, RUBBER, OSC. X X
7 172956 1 TAG, LOCK, PIN RETAINER X X
8 162012 2 BUSH, OSCILLATION X X
9 160877 2 PIN, SAFETY BAR, PLATED X X
10 140776 2 SEAL, OSCILLATION X X
11 140461 2 O-RING X X
12 100731 4 SCREW X X
13 100702 1 BOLT, HEXHD X X
14 100316 1 NUT, NYLOC X X
15 100148 4 WASHER, FLAT X X
16 100115 4 BOLT X X
17 100062 4 WASHER, FLAT X X
18 100059 3 WASHER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


7-99
SECTION 7: FRAME & BODY
ARTIC JOINT

18
17
11
15
9
5
14
5

13

15

10
1
17
12
1
19
16

20
8
3
14

16

TD0004205-A
E09840250-C

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-100
SECTION 7: FRAME & BODY
ARTIC JOINT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910269 4 TUBING X X
2 217664 4 CAPSCREW, SOCHD X X
3 187011 2 BUSH, PIN RETAINING X X
4 182906 1 PIN ASSY, FLOAT, ARTIC X X
5 170822 2 SHIM, TOP ARTIC PIN X X
6 162667 1 PLATE:COVER-BOTTOM ARTIC X X
7 162666 1 PLATE:COVER-TOP ARTIC X X
8 162352 1 PLATE:COVER-BOTTOM ARTIC X X
9 162349 1 PLATE:COVER-TOP ARTIC X X
10 162295 1 PIN-FIXED, ARTIC SECTION X X
11 161687 1 MOUNTING PLATE:FIXED ARTIC X X
12 161668 4 PIPE, ARTIC ASSY X X
13 160727 1 SLEEVE, FIXED ARTIC X X
14 150114 2 ASSY, BEARING X X
15 140301 2 SEAL, OIL X X
16 140300 2 SEAL, OIL X X
17 101273 12 CAPSCREW, SOCHD X X
18 100726 8 SCREW, HEXHD TENSILOCK X X
19 100212 2 BOLT X X
20 100148 2 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-101
SECTION 7: FRAME & BODY
REAR CHASSIS KIT

14
13
2

20
21
11
12
9 7
8
11
21

15
21
5
15 6
16 21
21
10 21
19 4 1713

16 13
21 18
17
21 13
19 13
18

TD0005729-0
E17840110-A & E17835110-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

7-102
SECTION 7: FRAME & BODY
REAR CHASSIS KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 202686 1 GRIP: PTC X X
2 191427 2 COVER, BIN PIVOT X X
3 184973 1 CHASSIS, REAR X
3 184974 1 CHASSIS, REAR X
4 184787 1 MOUNTING, ARTIC COVER, RH X X
5 184731 1 COVER, OSCILLATION AREA X X
6 184729 1 MOUNTING, ARTIC COVER, LH X X
7 184313 1 POLE, BIN STAY X X
8 178141 4 SHIM, BIN SUPPORT POLE X X
9 176490 3 SHIM, BIN SUPPORT POLE MOUNTING X X
10 176364 1 COVER, GREASE PIPES, R/C X X
11 170489 2 SAW CYL, WASHER X X
12 160906 1 PIN BIN STAY X X
13 100785 12 WASHER, FLAT S/STEEL X X
14 100494 4 SCREW, HEXHEAD X X
15 100364 4 SCREW, HEXHD X X
16 100314 2 NUT, NYLOC X X
17 100312 4 NUT, NYLOC X X
18 100196 4 BOLT, HEXHD X X
19 100090 2 SCREW, HEXHD X X
20 100085 2 SCREW X X
21 100064 10 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

7-103
SECTION 7: FRAME & BODY
BIN PIVOT

3
3
2

4
5

TD0004206-A
E09840116-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-104
SECTION 7: FRAME & BODY
BIN PIVOT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 160383 2 PIN ASSY, ARTIC, ADT X X
2 160685 2 PLATE, RETAINER, PIVOT PIN X X
3 140162 4 O-RING X X
4 100059 8 WASHER X X
5 100116 8 BOLT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-105
SECTION 7: FRAME & BODY
BIN, MISCELLANEOUS PARTS

15

34 40

4 17 32 39
10
38
6 27 35 33 24 32 37 26
22 42
43 5 36 34
30 31
43 28 32
8 14 12 13
9
31 16
8
43 21
7 10 20
43
2 35
30
41

29 33
11 18
23 1
19
18 11 33 TD0005006-B
25 E14840112-B & E14835112-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-106
SECTION 7: FRAME & BODY
BIN, MISCELLANEOUS PARTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 220119 2 CIRCLIP: INTERNAL X X
2 218048 8 MAT, MID, BIN SHOCK X X
3 217021 2 MUDFLAP, BIN X X
4 206628 2 CONSPICUITY SHEETING X X
5 206249 2 DECAL, REFLECTOR, RED X X
6 187869 2 LT/GUARD, OUTER, BIN, R/LESS X X
7 187868 1 LIGHTGUARD, MID, BIN, R/LESS X X
8 187867 2 SPACER, LIGHT, BIN, R/LESS X X
9 187866 1 MOUNTING, LIGHT, MID, BIN, R/LESS X X
10 187865 4 MOUNTING, LIGHT, OUT, BIN, R/LESS X X
11 187681 4 LOCK PLATE, T/CYL, BIN, R/LESS X X
12 187184 4 SHIM, 6MM, B/GUIDE, R/LESS X X
13 187183 6 SHIM, 1.6MM, B/GUIDE, R/LESS X X
14 187182 2 PLATE, GUIDE, BIN, RIBLESS X X
15 184030 1 BIN, RIBLESS X
15 184245 1 BIN, RIBLESS X
16 174501 2 PLATE, RETAINER, MUDFLAP X X
17 166688 4 BOSS X X
18 162533 4 SPACER, TIP CYL, BIN, R/ESS X X
19 162532 2 PIN, TIP CYL, BIN, RIBLESS X X
20 162187 6 SHIM, 5MM, BIN SHOCK MAT X X
21 162185 16 SHIM, 1.6MM, BIN SHOCK MAT X X
22 160297 2 BUSH, BRONZE X X
23 150130 2 BEARING, SPHERICAL X X
24 101228 2 WASHER, PROFILED X X
25 101192 2 BOLT, HEXHD X X
26 100985 2 SCREW, HEXHD X X
27 100868 4 WASHER, PROFILED X X
28 100654 4 NUT, STOVER X X
29 100653 2 NUT, STOVER X X
30 100619 6 SCREW, HEXHD X X
31 100618 6 NUT, NYLOC X X
32 100536 10 WASHER, HARDENED X X
33 100532 6 WASHER, HARDENED X X
34 100424 20 WASHER, HARDENED X X
35 100370 32 WASHER, HARDENED X X
36 100316 10 NUT, NYLOC X X
37 100293 2 NUT, HEXAGON X X
38 100258 2 SCREW, HEXHD X X
39 100139 4 BOLT, HEXHD X X
40 100114 10 SCREW, HEXHD X X
41 100086 16 SCREW, HEXHD X X
42 100085 16 SCREW, HEXHD X X
43 100061 12 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-107
SECTION 7: FRAME & BODY
REAR SUSPENSION, STANDARD (CHOICE)

WALKING BEAM &


SANDWICH BLOCKS

3
12 4 1
14 19 9
18 17
20
SPHERICAL BEARING 4
11
10
5
15
DO NOT ADD WASHER TO
21 2 THIS FASTENER 101149
DO NOT ADD A WASHER WHERE
THIS FASTENER FASTENS TO THE 11
UNDER SIDE OF THE TOP PLATE
OF THE SANDWHICH BLOCK

16 17 14 16 17 14
16 17 13 16 17 13
8
7 CHASSIS CHASSIS
AXLE AXLE

REAR LINK PANHARD


MIDDLE LINK PANHARD

16 17 14

14 17 16
6

DRAG LINK

TD0005702-0
E17840111-0 & E17835111-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-108
SECTION 7: FRAME & BODY
REAR SUSPENSION, STANDARD (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264917 2 ASSY, WALKING BEAM, OBW X SEE PAGE 7-111 FOR BREAKDOWN
1 264918 2 ASSY, WALKING BEAM, OBW X SEE PAGE 7-111 FOR BREAKDOWN
2 206980 4 SANDWICH BLOCK, REAR SUSP X X
3 214231 16 SPHERICAL BRG, 2 BOLT X X
4 201762 4 BEARING, CONICAL SLEEVE X X
5 190420 4 CHAIN TIE, WALKING BEAM X X
6 181187 6 LINK, DRAG X X
7 181027 1 LINK, PANHARD, MIDDLE X X
8 181018 1 LINK, PANHARD, REAR X X
9 180992 2 PLUG, TAPER, WALKING BEAM X X
10 172518 4 PLATE, SPACER, AXLE X X
11 170548 8 PLATE, LOCK, AXLE X X
12 161817 4 SLEEVE, SPH, BRG CHASSIS X X
13 101326 4 BOLT, HEXHD X X
14 101325 28 BOLT, HEXHD X X
15 101149 16 SCREW, HXHD X X
16 100777 28 NUT, HEXAGON X X
17 100547 34 WASHER, FLAT, HARDENED X X
18 100532 16 WASHER, HARDENED X X
19 100322 16 NUT, HEX X X
20 100171 6 SCREW, HEXHD X X
21 100145 16 BOLT, HEXHD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-109
SECTION 7: FRAME & BODY
WALKING BEAM, OWB, STANDARD (CHOICE)

TD0005657-0
264917-A & 264918-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-110
SECTION 7: FRAME & BODY
WALKING BEAM, OWB, STANDARD (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264917 1 ASSY, WALKING BEAM, OBW X SEE PAGE 7-109 FOR FITMENT
A 264918 1 ASSY, WALKING BEAM, OBW X SEE PAGE 7-109 FOR FITMENT
1 264911 1 KIT, STRAIN GUAGE XX SEE PAGE 6-61 FOR BREAKDOWN
2 184800 1 WALKING BEAM, OBW X
2 184799 1 WALKING BEAM, OBW X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-111
SECTION 7: FRAME & BODY
REAR SUSPENSION, COMFORT RIDE (CHOICE)

17 16
22 12
14 1
13 11
23

6
23
13 19
18
4

10 8
7

5
2

15

21 3
20

TD0005752-0
BN000135-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-112
SECTION 7: FRAME & BODY
REAR SUSPENSION, COMFORT RIDE (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 BN001348 2 COVER, PLATE TENSIONER X X
2 BN000918 2 CHAIN, LINK X X
3 BN000692 2 MOUNT, SHOCK ABSORBER X X
4 BN000567 2 DAMPER, SHOCK ABSORBER X X
5 BN000196 2 SPRING X X
6 BN000138 4 GUIDE BLOCK, WALKING BEAM X X
7 BN000134 2 PLATE TENSION, CHAIN, REAR SUSP X X
8 BN000133 2 PLATE, LOCK, AXLE X X
9 BN000132 1 ASSEMBLY, WALKING BEAM, RH, OBW X X SEE PAGE 7-115 FOR BREAKDOWN
10 BN000130 1 ASSEMBLY, WALKING BEAM, LH, OBW X X SEE PAGE 7-115 FOR BREAKDOWN
11 100654 8 NUT, STOVER X X
12 100424 6 WASHER, FLAT, HARDENED X X
13 100423 8 WASHER, FLAT X X
14 100323 4 NUT, NYLOCK X X
15 100258 8 SCREW, HEX HD X X
16 100244 6 CAPSCREW, HEX SKT HD X X
17 100197 8 CAPSCREW, HEX SKT HD X X
18 100141 4 BOLT, HEX HD X X
19 100131 8 BOLT, HEX HD X X
20 100086 6 SCREW, HEX HD X X
21 100064 6 WASHER, FLAT X X
22 100062 8 WASHER, FLAT X X
23 100010 16 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-113
SECTION 7: FRAME & BODY
WALKING BEAM, OWB, COMFORT RIDE (CHOICE)

TD0005753-0
BN000130-B & BN000132-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-114
SECTION 7: FRAME & BODY
WALKING BEAM, OBW, COMFORT RIDE (CHOICE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A BN000130 1 ASSEMBLY WALKING BEAM, LH, OBW X X SEE PAGE 7-113 FOR FITMENT
A BN000132 1 ASSEMBLY WALKING BEAM, RH, OBW X X SEE PAGE 7-113 FOR FITMENT
1 264911 1 KIT, STRAIN GAUGE X X SEE PAGE 6-61 FOR BREAKDOWN
2 BN000111 1 WALKING BEAM, LH X X
2 BN000127 1 WALKING BEAM, RH X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-115
SECTION 7: FRAME & BODY
WET DISC BRAKE TANK

2
1
7
11
5

10

TD0004214-A
E09840117-H

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-116
SECTION 7: FRAME & BODY
WET DISC BRAKE TANK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 100062 10 WASHER, FLAT X X
2 100731 10 SCREW, HEXHEAD X X
3 100210 4 BOLT X X
4 100424 4 WASHER, HARDENED X X
5 140466 1 O-RING X X
6 176045 1 LID, TANK, WDB X X
7 182135 1 LID, IN-TANK, FILTER X X
8 182799 1 TANK, WET DISC BRAKE X X
9 122136 1 VALVE, DRAIN X X
10 207967 1 BOOT, RUBBER, DRAIN VALVE X X
11 120392 1 PLUG, HEXHEAD X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-117
SECTION 7: FRAME & BODY
WET DISC BRAKE FILTER ASSEMBLY

P010529 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-118
SECTION 7: FRAME & BODY
WET DISC BRAKE FILTER ASSEMBLY

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210488 1 FILTER ASSEMBLY, IN TANK TYPE X
2 220736 1 ELEMENT, FILTER, HYDRAULIC X
3 220739 1 FUNNEL, FILTER X
4 140744 1 KIT, SEAL X
5 226531 1 SPRING X
6 226529 1 HOLDER, FILTER ASSY X
7 226530 1 SPACER, C/WITH CAP SCREW X
8 100197 1 SCREW, CAP X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-119
SECTION 7: FRAME & BODY
TAILGATE KIT

A
11

36 34 18
14 34
42

39 33

31
33 22 12
9

17 1
25
8
38 34 17
16 5 32 41
13
10
30 32

37 43 27 23
24
28 35 7
6

33 30 32
31 2 26 3
15 34 32
38 34 38 5 32
16 8 41
17
4 33 29
25
1
21 17

40 23
37 43 27
19
9
20
19

30 TD0005007-A
264627-A & 264626-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-120
SECTION 7: FRAME & BODY
TAILGATE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264627 1 KIT, TAILGATE, BIN, RIBLESS X
A 264626 1 KIT, TAILGATE, BIN, RIBLESS X
1 221668 4 CIRCLIP X X
2 203990 2 NIPPLE, GREASE X X
3 201499 2 CIRCLIP:INTERNAL X X
4 184480 2 PLATE, CLAMP, T/GATE, R/LESS X X
5 184407 4 PLATE, SPREADER, LEAF, T/GATE X X
6 184404 2 SAFETY LEAF TAILGATE, R/LESS X
6 184548 2 SAFETY LEAF, T/GATE, R/LESS X
7 184403 2 LEAF, TAILGATE, R/LESS X
7 184547 2 LEAF, TAILGATE, R/LESS X
8 184400 4 MOUNTING LEAF, TAIL GATE, RIBLESS X X
9 184397 2 OUTRIGGER,RIBLESS X X
10 184396 1 ARM, RH, T/GATE, RIBLESS X X
11 184395 1 ARM, LH, T/GATE, RIBLESS X X
12 184394 1 TAILGATE, RIBLESS X
12 184546 1 TAILGATE, RIBLESS X
13 184393 2 MOUNTING, TAILGATE, BIN, RIBLESS X X
14 184267 2 BACK PLATE, T/GATE, R/LESS X X
15 184266 2 CAP, PIVOT, T/GATE, R/LESS X X
16 184265 4 WASHER X X
17 184259 8 SPACER, PIN, T/GATE, R/LESS X X
18 184255 2 STOP, SIDE, T/GATE, R/LESS X X
19 176642 16 WASHER X X
20 176423 16 SPACER X X
21 176293 2 PLATE, RETAINER X X
22 166348 12 BOSS X X
23 162578 4 PIN, TAG X X
24 161198 8 SPACER, BUSH X X
25 150205 4 BEARING, SPHERICAL PLN X X
26 150097 2 BEARING, SPHERICAL X X
27 101354 4 CAPSCREW, SOCHD X X
28 101318 8 WASHER, FLAT, HARDENED X X
29 100761 12 BOLT, HEXHD X X
30 100654 16 NUT, STOVER X X
31 100653 16 NUT, STOVER X X
32 100536 20 WASHER, HARDENED X X
33 100532 32 WASHER, HARDENED X X
34 100424 16 WASHER, HARDENED X X
35 100363 8 SCREW, HEXHD X X
36 100316 4 NUT, NYLOC X X
37 100312 4 NUT, NYLOC X X
38 100210 8 SCREW, HEXHD X X
39 100159 4 BOLT, HEXHD X X
40 100136 8 SCREW, HEXHD X X
41 100133 8 BOLT, HEXHD X X
42 100116 4 BOLT, HEXHD X X
43 100062 4 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-121
SECTION 7: FRAME & BODY
BIN LINER KIT

13 14

1 2 3 4 5 6

12 10 11 9 8 7

TD0005008-0
264503-0 & 264502-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-122
SECTION 7: FRAME & BODY
BIN LINER KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264503 1 KIT, LINERS, BIN, RIBLESS X
A 264502 1 KIT, LINERS, BIN, RIBLESS X
1 NSI 2 LINER, TAIL X X
2 NSI 2 LINER, TAIL DUCT X X
3 NSI 2 LINER, SIDE,REAR X X
4 NSI 2 LINER, SIDE, MID X X
5 NSI 2 LINER, SIDE, FRONT X X
6 NSI 2 LINER, HEADBOARD, TOP X X
7 NSI 1 LINER, HEADBOARD, BOTTOM X X
8 NSI 1 LINER, INLET BOX, TOP X X
9 NSI 1 LINER, INLET BOX, BOTTOM X X
10 NSI 1 LINER, BASE, REAR X X
11 NSI 1 LINER, BASE, FRONT X X
12 NSI 4 LINER, BASE DUCT X X
13 NSI 2 LINER, TOP, REAR X X
14 187963 6 LINER, TOP BEAM, BIN, RIBLESS X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-123
SECTION 7: FRAME & BODY
FRONT CHASSIS GREASE KIT

11
10
27

30 33 23
1
10
26

6
3
34
33 29
32
24

27

21
20
19
18
17
12
13
14
15
16

33
32
8

25 22
27
4

31
2 34

7
28
TD0004215-0
E09840541-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-124
SECTION 7: FRAME & BODY
FRONT CHASSIS GREASE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243690 1 HOSE X X
2 241213 1 HOSE X X
3 241210 5 HOSE X X
4 240713 1 HOSE X X
5 240410 1 HOSE X X
6 201420 4 P-CLIPS X X
7 201419 3 P-CLIP X X
8 176162 1 PIPE, 16,GREASE, F/CHASSIS X X
9 176161 1 PIPE, 15, GREASE, F/CHASSIS X X
10 176160 1 PIPE, 14, GREASE, F/CHASSIS X X
11 176159 1 PIPE, 13, GREASE, F/CHASSIS X X
12 176156 1 PIPE, 10, GREASE, F/CHASSIS X X
13 176155 1 PIPE, 9, GREASE, F/CHASSIS X X
14 176154 1 PIPE, 8, GREASE, F/CHASSIS X X
15 176153 1 PIPE, 7, GREASE, F/CHASSIS X X
16 176152 1 PIPE, 6, GREASE, F/CHASSIS X X
17 176151 1 PIPE, 5, GREASE, F/CHASSIS X X
18 176150 1 PIPE, 4, GREASE, F/CHASSIS X X
19 176149 1 PIPE, 3, GREASE, F/CHASSIS X X
20 176148 1 PIPE, 2, GREASE, F/CHASSIS X X
21 176147 1 PIPE, 1, GREASE, F/CHASSIS X X
22 162017 1 BLOCK, 7-GREASE NIPPLE BANK X X
23 161057 3 BLOCK, 5-GREASE NIPPLE BANK X X
24 121350 6 ELBOW X X
25 120807 3 ELBOW X X
26 120747 1 UNION X X
27 120148 39 CONNECTOR X X
28 100994 3 CAPSCREW X X
29 100730 4 BOLT, HEXHD X X
30 100312 2 NUT, NYLOC X X
31 100310 3 NUT, NYLOC X X
32 100196 8 BOLT, HEXHD X X
33 100062 10 WASHER, FLAT X X
34 100061 7 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-125
SECTION 7: FRAME & BODY
REAR CHASSIS GREASE KIT

23

12
20

20
20
11

14
2

TOP LH
18 13
BIN TIP CYLINDER
20 BOTTOM LH
BIN TIP CYLINDER
2
1 OSCILLATION

THROUGH DRIVE 18
24 CARRIER BEARING
29 BOTTOM RH
3 BIN TIP CYLINDER
21
17
20

28 TOP RH
22 BIN TIP CYLINDER
6
16

19 5
8
10
3

18
LH BIN
PIVOT POINT

9
18
RH BIN TD0005201-B
PIVOT POINT
E16840542-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-126
SECTION 7: FRAME & BODY
REAR CHASSIS GREASE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241212 1 HOSE X X
2 240410 2 HOSE X X
3 201420 18 P-CLIPS X X
4 187680 2 COVER, PROTECT, GREASE LINE X X
5 184632 1 PIPE, RH, 5, R/CHASS, R/L BIN X X
6 184631 1 PIPE, LH, 5, R/CHASS, R/L BIN X X
7 184628 1 PIPE, RH, 3, R/CHASS, R/L BIN X X
8 184627 1 PIPE, LH, 3, R/CHASS, R/L BIN X X
9 184624 1 PIPE, RH, 1, R/CHASS, R/L BIN X X
10 184623 1 PIPE, LH, 1, R/CHASS, R/L BIN X X
11 176166 1 PIPE, 4, GREASE, R/CHASSIS X X
12 176165 1 PIPE, 3, GREASE, R/CHASSIS X X
13 176164 1 PIPE, 2, GREASE, R/CHASSIS X X
14 176163 1 PIPE1, GREASE, R/CHASSIS X X
15 176098 1 COVER, GREASE BANK, OSC X X
16 160723 2 BLOCK, GREASE NIPPLE BANK X X
17 121350 4 ELBOW X X
18 120807 5 ELBOW X X
19 120747 2 UNION X X
20 120148 15 CONNECTOR X X
21 100730 6 BOLT, HEXHD X X
22 100494 4 SCREW, HEXHEAD X X
23 100383 4 BOLT X X
24 100310 6 NUT, NYLOC X X
25 100198 2 SCREW, HEXHD X X
26 100196 2 BOLT, HEXHD X X
27 100079 9 BOLT X X
28 100062 8 WASHER, FLAT X X
29 100061 6 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-127
SECTION 7: FRAME & BODY
MANUAL GREASING KIT

5
3
10

5 13
8 14
12 14

4 10
1
11
14

7
13
14

5
10 4
2

9 TD0003691-B
262049-D

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-128
SECTION 7: FRAME & BODY
MANUAL GREASING KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 262049 1 KIT, MANUAL GREASE X X
1 241568 7 HOSE X X
2 240891 4 HOSE X X
3 207159 1 CAP, 7-GREASE NIPPLE X X
4 207158 2 CAP, 4-GREASE NIPPLE X X
5 203990 15 NIPPLE, GREASE X X
6 176185 1 COVER, M/GUARD, MAN GREASE X X
7 176097 1 COVER, GREASE BANK, BEAM X X
8 162017 1 BLOCK, 7-GREASE NIPPLE BANK X X
9 160723 1 BLOCK, GREASE NIPPLE BANK X X
10 120148 22 CONNECTOR X X
11 100731 4 SCREW X X
12 100312 2 NUT, NYLOC X X
13 100196 4 BOLT, HEXHD X X
14 100062 10 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-129
SECTION 7: FRAME & BODY
TAILGATE GREASE KIT

13

3 5
9
6
12
1817
15

14
1
7
1618

8
15
11
10 15
15 1

7
14
14

4 TD0005202-A
264814-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-130
SECTION 7: FRAME & BODY
TAILGATE GREASE KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264814 1 KIT, GREASE, T/GATE, R/CHASSIS X X
1 240505 2 HOSE X X
2 226232 1 TUBE, BLACK NYLON X X
3 226043 2 COUPLING, ELBOW STUD X X
4 208503 1 BLOCK, 7 PORT, BASE X X
5 207742 2 DOZER, NO4 X X
6 207737 1 PLUGS, DOSER X X
7 201420 15 P-CLIPS X X
8 184630 1 PIPE, RH, 4, R/CHASS, R/L BIN X X
9 184629 1 PIPE, LH, 4, R/CHASS, R/L BIN X X
10 184626 1 PIPE, RH, 2, R/CHASS, BIN X X
11 184625 1 PIPE, LH, 2, R/CHASS, R/L BIN X X
12 184521 2 PLATE, GREASE LINE, TIP CYL X X
13 161869 1 BLOCK, GREASE, TAILGATE X X
14 120807 4 ELBOW X X
15 120747 4 UNION X X
16 100730 2 BOLT, HEXHD X X
17 100310 2 NUT, NYLOC X X
18 100061 4 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

7-131
SECTION 7: FRAME & BODY
DECALS (SHEET 1 OF 3)

5 6

12
2 3
13
DANGER WARNING
Serious injury or
death can result
from contact with
electric lines.
Never move any
part of unit or load
closer than:
3m[10FT] plus twice
the line insulator Avoid crushing
length to an Do not jump 18
electric line. if machine tips

WARNING
USE
Crushing injury may result in
SEAT
BELT
15 hinge area if machine is turned.
Make sure people are clear of
machine before starting engine
or moving steering wheel.
20 7191 207 192 Attach locking bar before
performing service near center
of machine or transporting on
a truck.
207336 - A

17

WARNING
1
FACTORY END-OF-LINE
PRE-DELIVERY INSPECTION
14
MACHINE SERIAL NO. : ________________ 207331 - B

DATE OF INSPECTION : ________________


10
END-OF-LINE
SIGN OFF BY : ________________________
WARNING
P.D.I. SIGN OFF BY : ___________________
NO ETHER
201886 Fire / explosion
hazard.
Open flame in
11 Air intake.
207306-B

9
16
GREASE POINTS
WARNING
AVOID INJURY
Ensure propshaft
207310-A guards are in
207305
place at all times

207350-A

4 8
7

GREASE
POINT
207304
207290-A
207302

TD0005770-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

7-132
SECTION 7: FRAME & BODY
DECALS (SHEET 1 OF 3)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 201886 1 DECAL, PDI/QUALITY X X
2 207191 1 DECAL, DEERE, OVERHEAD POWERLINE X X
3 207192 1 DECAL, DEERE, SEATBELT, WARNING X X
4 207290 2 DECAL, DEERE, LIFT/TIEDOWN PNTD X X
5 207292 2 DECAL, B&W X
6 207293 2 DECAL, B&W X
7 207302 2 DECAL, GREASE POINT X X
8 207304 2 DECAL, TIE DOWN POINT X X
9 207305 1 DECAL, GREASING BANK1 X X
10 207306 1 DECAL, WARNING ETHER, START X X
11 207310 2 DECAL, LIFTING EYE X X
12 207311 2 DECAL, BELL LOGO, CAB DOOR X X
13 207312 1 DECAL, B&W BELL LOGO, FR BONNET X X
14 207320 2 DECAL, B&W BELL LOGO X
15 207321 2 DECAL, B&W BELL LOGO X
16 207330 1 DECAL, PROPSHAFT GUARDS X X
17 207331 2 DECAL, RADIATOR FAN WARNING X X
18 207336 2 DECAL, ARTICULATION CRUSH X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

7-133
SECTION 7: FRAME & BODY
DECALS (SHEET 2 OF 3)

32 24 22

IMPORTANT GREASE POINTS CAUTION


EMERGENCY EXIT
Use tool to break window
207344 207339

30
37
WARNING
207411
40 Ton Articulated Dump Truck
COLD INFLATION PRESSURES
Consult tyre companies for site-specific pressures.
FRONT MIDDLE REAR
MAKE MODEL SIZE kPa PSI kPa PSI kPa PSI
21 MICHELIN XADN/XADT 29.5R25 275 40 375 54 375 54
GOODYEAR RL-2+/TL3A 29.5R25 350 51 400 58 400 58 207383

BRIDGESTONE VLT 29.5R25 350 41 450 65 450 65


WARNING TRIANGLE TB 516 29.5R25 350 51 450 65 450 65

CONTINENTAL STL2+ or STL3 29.5R25 345 50 414 60 414 60


GENERAL STL2+ or STL3 29.5R25 345 50 414 60 414 60 23
TECHKING ET 6A 29.5R25 375 54 475 69 475 69
212047-0

36
35 Ton Articulated Dump Truck
COLD INFLATION PRESSURES
Consult tyre companies for site-specific pressures.

FRONT MIDDLE REAR


MAKE MODEL SIZE kPa PSI kPa PSI kPa PSI
MICHELIN

BRIDGESTONE
XADN/XADT

VLT
26.5R25

26.5R25
350 51

400 58
400

475
58

69
400

475
58

69
20
207338-A

GOODYEAR RL-2+/TL3A+ 26.5R25 375 54 450 65 450 65

TRIANGLE Tb516 26.5R25 400 58 450 69 475 69


WARNING
29 TECHKING ET 6A 26.5R25 425 62 525 76 525 76
212046-0
STAY CLEAR
IMPORTANT Operator may
CAB TILT PROCEDURE
NB: Ensure that the operator cab is
empty before service / maintenance
reverse the
work is carried out beneath the cab. machine.
28 33 207337-B

RAISE
R134a 26
Refrigerant
PAG WARNING
Lubricant
207381 LOWER
2 07382 - D
207897

35 25 207349-A

WARNING GREASE
Any alteration, modification, POINTS 31
34 repair, structural damage or
an overturn reduces this
structure’s protective

DANGER
capabilities and invalidates
this certification. Consult
the manufacturer to
determine this structur e’s
limitations.
AVOID DEATH
ROLLOVER (ROPS) AND
HOT FALLING OBJECT (FOPS)
PROTECTIVE STRUCTURE
Start only from seat
CERTIFICATION in park or neutral.
Performance certified at R Starting in gear kills.
date of manufacture to:

ROPS:
SAE J 1040: 1994
207408-A
ISO 3471: 1994
COLD FOPS:
SAE J/ISO 3449: 1998
L

ISO 3449: 1992

PROTECTIVE STRUCTURE
PART NUMBER:
214558
27
CERTIFIED PRIME MOVER
MASS:
15000 kg (33069 lbs.)

CERTIFIED ARTICULATED R
DUMP TRUCK MODELS:

B40D, B35D
HYDRAULIC
OIL BELL EQUIPMENT C0. S.A.
(PTY) LTD L
RICHARD S BAY
LEVEL SOUTH AFRICA

21 2039-0

20 7347
208320

TD0005771-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

7-134
SECTION 7: FRAME & BODY
DECALS (SHEET 2 OF 3)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
20 207337 3 DECAL, VISIBILITY WARNING X X
21 207338 1 DECAL, PARK BRAKE WARNING X X
22 207339 1 DECAL, PASSENGER SEAT X X
23 207340 2 DECAL, SUSPENSION CYLINDER X X
24 207344 1 DECAL, GREASING BANK2 X X
25 207347 1 DECAL, GREASING BANK3 X X
26 207349 2 DECAL, COMPRESSED AIR X X
27 207350 1 DECAL, SPRING PRESSURE X X
28 207381 1 DECAL, REFRIGERANT X X
29 207382 1 DECAL, CAB TILT X X
30 207383 1 DECAL, CAB SUPPORT X X
31 207408 1 DECAL, STARTER MOTOR X X
32 207411 1 DECAL, EMERGENCY EXIT X X
33 207897 1 DECAL, CAB, L/PUMP LEVER X X
34 208320 1 DECAL, HYDRAULIC LEVEL X X
35 212039 1 DECAL, ROPS FOPS, LRG BELL X X
36 212046 1 DECAL, TYRE PRESSURE X
37 212047 1 DECAL, TYRE PRESSURE X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

7-135
SECTION 7: FRAME & BODY
DECALS (SHEET 3 OF 3)

56 47
42
IMPORTANT INFORMATION
Max. Cont.
REMOVE AND CLEAN AIRCON % % M AXIMUM SPEED
WARNING
29% 24% 1 7.6 km/h 4.7 Mph
FILTER DAILY WHEN OPERATING 17% 12% 2 16.2 km/h 10.0 Mph

IN A DUSTY ENVIRONMENT. 40 TON


ADT
14% 9% 3 23.4 km/h 14.5 Mph HOT SURFACES
(FILTER LOCATED BEHIND 10% 7% 4 35.8 km/h 22.2 Mph

OPERATOR'S SEAT.)
9% 6% 5 46.8 km/h 29.1 Mph
To avoid burning
8% 5% 6 53.2 km/h 33.1 Mph

This deca l a pplies to the 40 Ton ADT’s desc ending a slope with fully lade n
injury, do not
218033
gros s v ehic le m ass of 66 850 kg [14 737 9lb] a t sea le vel. Refe r to Operator’s
M anual for further ex plana tion.
touch.

39
214658

214428-B
48
40
INFORMATION
Max.
%
Cont.
% MAXIMUM SPEED WARNING
31% 26% 1 8.0 km/h 5.0 Mph
18% 13% 2 17.0 km/h 10.5 Mph
HIGH PRESSURE
35 TON 14% 9% 3 24.6 km/h 15.3 Mph HYDRAULICS
ADT
11 % 7% 4 37.5 km/h 23.3 Mph
9% 6% 5 49.1 km/h 30.5 Mph
8% 5% 6 55.9 km/h 34.7 Mph

This decal applies to the 35 Ton ADT’s descending a slope with fully laden
gross vehicle mass of 60730kg [133887lb] at sea level. Refer to Operator’s
Manual for further explanation.
214659 214426-0
52
43 41
49
CAUTION
WARNING THIS DECAL IS APPLICABLE FOR ALL THE FOLLOWING WARNING
WARNING MACHINES: 4206D, 50, 45, 40 & 35 TON MACHINES.

BURNING INJURY DO NOT OVER SPEED MACHINE


Serious damage can result. Under NO circumstances DO NOT TOUCH
n/min
must engine speed exceed 2400 rpm.

READ AND UNDERSTAND OPERATOR’S MANUAL


BEFORE OPERATING THIS MACHINE.

214429-A 214830 -0

214427-0
38
WARNING
CRUSHING INJURY 55

214666-A

53 WARNING

50 IGNITION ON /
ENGINE START
IGNITION OFF /
ENGINE
SHUT DOWN
HAZARD PARK
BRAKE
DRIVE 57
Range Off.
Eng/Ing off Hazard Off Park brake request Drive not selected
Engine Shut Down off Range Off.
Ignition on (while turbo spin down) Hazard On
DANGER Engine on Eng/Ing off request FAN
SPEED
Park brake request
on
Drive selected
Range On.
Drive selected
AIR
CONDITIONER
A IR
R ECIRC ULATION
Off
GEAR
HOLD
(Holding D down toggles
between min. and max.
range. Quick press changes
CAUTION
range value.)
Off Off Low BEFORE WELDING ON THIS UNIT:
Gear hold not
NEUTRAL To avoid control circuit damage:
On On Medium applied 1. Turn the electrical disconnect
High Gear hold applied switch to “OFF”.
CLIMATE CONTROL Neutral 2. Make sure the vehicle ground straps
AIR FLOW DIFFERENTIAL not selected are properly installed.
Tempreture 3. The welding ground clamp must
DIRECTION LOCK Neutral selected have a good connection to the
Min. Max. machine structure and close to th e
16% 26% Demist REVERSE point of weld.
214825-0
Off 4. Attach welding ground clamp directly
BEACON HEAD Demist & feet to structure before welding.
Stage 1 differential Range Off.
LIGHT LIGHT Body
Stage 2 differential Reverse not
Body & feet selected
Off

46 Off Range Off.


Park & tail light On WINDSCREEN I - TIP Reverse selected
On
Head light and park WIPER Range On.
Reverse selected 35 TON AND 40 TON ADT DAILY CHECK LIST
WORKING light On R E F E R TO O P E R A T O R M A N U A L F O R D E TA I LE D M A I N T E N A N C E S C H E D U L E
Off I-Tip Off (Quick press changes
LIGHT MIRROR range value.)
HEATER Wipe once Hard stops ITEM NO. ITEM DESCRIPTION
Off Intermediate Driveline assist BIN UP 1 Charge air cooler Check, clean if required
On Off Low Loadspreading
2 Hinges Grease
3 Radiator, grill, aircon condenser Check, clean as required
N/A On High No Bin Up 4 V-Belts Check V-Belts are secure and are not damaged
5 Air cleaner secondary filter Check
TRANS. RETARDER / SPEED CONTROL L.E.D KEY: Bin Up Request 6 Air cleaner primary filter Replace as required according to indicator - minimum: once a year
Light Off 7 Pre cleaner Check and clean if required
Speed Control 1 Speed Control 2 BIN DOWN 8 Mirrors Check mirrors are clean and secure
Activated by Activated by Light Flashing 9 Horn Test that horn is working
Retardation holding down holding down Light On 10 Operator controls, buzzers and instruments Check
Min. Max. FOR IN DEPTH EXPLANATION No Bin Down 11 Auto greasing system grease level Check
15% 100% OF FU NCTIONS, REFER 12 Exhaust Check exhaust stackis secure and no restriction at exhaust outlet
Bin Down Request
59
(Quick press of alters speed.) TO OPERATOR S MANUAL 13 Steering cylinders Grease until it escapes at the joint

61 214831-0 14
15
16
Articulation joints
Oscillation thru drive bearings
Oscillation joint
Grease until it escapes at the joint
Grease until it escapes at the joint
Grease until it escapes at the joint
17 ParkBrake Check
18 Wheels Check tyre pressure, rims, hubs and tyres.
19 Dump body pins Grease until it escapes at the joint
20 Working lights and reverse buzzer Check
21 Transmission and Hydraulic cooler Check, clean if required
22 Propshaft slip joint Grease (shaft between. dropbox & osc. Joint)
MCB 60A
23 Wet disc brake cooler oil Check

GREASE
44 58
24
25
26
27
Transfer case oil level
Steps
Primer pump fuel screen
Engine coolant level
Check (sight glass)
Check steps are clean and secure
Check
Check cold
IGNITIO N 28 Hydraulic oil level Check cold
PURGING UNIT

EVERY FUEL FILTE R


COOLANT LEVE L
SW IT CH
12V
IMPORTANT 28
29
30
Brake accumulator function
Primary fuel filter / water separator
Engine oil
Test (refer to Operators Manual)
Check
Check and top up if required

500HRS see description Leaks Check the entire machine for any oil or air leaks

Oil level 6 7 8 9 10 11 12 13 14 15 16 17 18

218321 21 78 46 -E

is critical HOT 4
5

ALL SYSTEM CHECKS ARE


TO BE MADE WITH:

Use only 2
- M ACHINE ON LE VE L S URFACE
- BO DY LO WE RE D

45 approved - TRA NSM IS S ION IN NEUT RAL


WIT H P ARK BR AKE E NGAG ED
3 19
- S HUT E NGINE DOW N AND
oils 1
ATTACH “ DO NOT O PE RATE ”
WARNING S IG N TO
ST EE RING W HE EL
Check oil - TUR N BATT ERY DIS CO NNEC T
SW ITCH TO “ OF F” P OS ITI ON
on level 2 - INS TALL ARTICUL AT ION

IMPORTANT
LOC K BAR

ground 30

29 28 27 26 25 24 23 22 21 20
214453-0
LUB RICA NTS AN D FLUIDS

THIS MACHINE MAY NOT BE OPERATED ON R ECOM MEN DED LUB RICA NTS
A ND FLU ID S
F - 40 - 22 -4
A M B I E N T T E M P E R AT U R E R A N G E D U R I N G F I L L P E R I O D
14 32 50 68 86 104 122

C - 40 - 30 -20 -10 0 10 20 30 40 50

A PUBLIC ROAD. ENGINE OIL - M-BENZ


- O IL S TO M E ET ‘ M -B E N Z 2 2 8 . 5
S P EC I FI C AT IO N S S A E 15 W - 4 0
P R E FE R R ED : - C A S TR O L D YN A M A X 1 0 W - 4 0 S AE 1 0 W- 4 0
214577- A - C A LTE X X LD 1 0 W - 4 0

ENGINE COOLANT - M-BENZ C A LT EX EX TEN D ED LI FE CO O L A NT P R E- M I X 5 0 / 5 0


- EX TE N D ED LI FE C O O L A N T TO M E E T M - B E N Z 3 2 5 . 3
PR E FE R R E D : - C A LTE X E X TE N DE D LI FE C O O LA N T
PR E - M I X 5 0 /5 0

60 54 51 TRANSMISSION AND TRANSFER CASE OIL


- US E O N LY C A ST R O L
TR A N S M A X Z , S O R TR A N SY N D

HYDRAULIC OIL
C A STR O L TR A N SM A X Z, S O R TR A NSY ND

COLD - O IL S TO M E ET A TF
C O M P LY I N G W IT H V I C K ER S M - 2 9 5 0 - S
S P EC I FI C AT IO N
AT F
S AE 1 0W
PR E FE R R E D : - C A LTE X T EX A M A TI C TY PE - G S AE 3 0

WET DISC BRAKES


- O IL S TO C O M P LY W I TH FO R D M 2 C 1 3 4 - D A N D
J O HN D E ER E J D 2 0 C SP E C IF IC A TI O N S.
PR E FE R R E D : - C A LTE X T EX TR A N TD H P RE M IU M

DRIVE AXLES - BELL


- O IL S TO M E ET A P I G L - 5 , M IL - L- 2 1 0 5 D SP E C IF IC T IO N
PR E FE R R E D : - C A LTE X G E A R O I L ZF S A E 8 0 W 9 0
- A P I G L- 4 B O R AT E TH F SP E CI FI C A TIO N ( B 3 5 D W D B )
PR E FE R R E D : - C A LTE X B O R A TE TR A C TO R FL U ID

GREASE
- PR E FE R R ED : - C A LT EX M U LT IFA K E P N G L I N 0 . 2
- C A LTE X U LTR A D U TY G R EA S E N G LI N 0 . 2
- P TO PR O PS H A FT

WDB 219004-0

OIL
LEVEL
217420
216423
214851-0 214 827-B

TD0005772-B

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

7-136
SECTION 7: FRAME & BODY
DECALS (SHEET 3 OF 3)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
38 214301 1 DECAL, FUSES X X
39 214309 1 DECAL, CB‘S, FUSES, RELAYS X X
40 214426 4 DECAL, WARNING, HIGH PRESS, HYD X X
41 214427 2 DECAL, WARNING, BIN, HEAT PIPES X X
42 214428 4 DECAL, WARNING, HOT SURFACE X X
43 214429 1 DECAL, WARNING, RADIATOR, AREA HOT X X
44 214453 1 DECAL, SIGHT GLASS X X
45 214577 1 DECAL, ILLEGAL ON SA ROADS X X
46 214601 2 DECAL, RED REFLECTOR X X
47 214658 1 DECAL, SPEED DOWN SLOPE, 40TON X X
48 214659 1 DECAL, SPEED DOWN SLOPE, 35TON X X
49 214666 2 DECAL, WARNING, CAB MOUNT, CRUSH X X
50 214825 3 DECAL, BIN SUPPORT X X
51 214827 1 DECAL, EMERGENCY EXIT, EXTRA X X
52 214830 1 DECAL, READ, OM, OVER RPM X X
53 214831 1 DECAL, SSM, STD X X
54 214851 1 DECAL, SOUND PRESSURE X X
55 214875 1 DECAL, WARNING, BONNET CRUSH X X
56 216423 1 DECAL, SOUND POWER LEVEL X X
57 219004 1 DECAL, RSG X X
58 217420 1 DECAL, WDB, OIL LEVEL X X
59 217846 1 DECAL, CB, S&IGN SOL X X
60 218033 1 DECAL, AIRCON, FILTER, CLEAN X X
61 218321 2 DECAL, GREASE 500HRS X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B

7-137
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
7-138
SECTION 8: SERVICE KITS

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


8-1
SECTION 8: SERVICE KITS
SERVICE KITS

B LE
A ILA
T AV
N O
N S
TIO
A
S TR
U
ILL
K ITS
CE
V I
R
SE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-2
SECTION 8: SERVICE KITS
SERVICE KITS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
100HR SERVICE,ALL CONDITIONS, WITH/
361590 X X
NO AUTO GREASE
207694 1 ELEMENT, FILTER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMEMT, FILTER, HYDRAULIC X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
AL260130 1 KIT, FILTER, 4" SUMP X X

500HR SERVICE, DRY CONDITIONS, WITH


361591 X X
AUTO GREASE
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
262947 1 KIT, FILTER, AUTO GREASE X X
DC221513 1 ELEMENT, KIT OIL FILTER X X

500HR SERVICE, DRY CONDITIONS, NO


361592 X X
AUTO GREASE
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
DC221513 1 ELEMENT, KIT OIL FILTER X X

500HR SERVICE, WET CONDITIONS, WITH


361593 X X
AUTO GREASE
207694 1 ELEMENT, FILTER X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
262947 1 KIT, FILTER,AUTO GREASE X X
DC221513 1 ELEMENT, KIT OIL FILTER X X

500HR SERVICE, WET CONDITIONS, NO


361594 X X
AUTO GREASE
207694 1 ELEMENT, FILTER X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
DC221513 1 ELEMENT, KIT OIL FILTER X X

1000HR SERVICE, DRY CONDITIONS,


361595 X X
WITH AUTO GREASE
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMEMT, FILTER, HYDRAULIC X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
262947 1 KIT, FILTER, AUTO GREASE X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-3
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-4
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1000HR SERVICE, DRY CONDITIONS, NO
361596 X X
AUTO GREASE
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMEMT, FILTER, HYDRAULIC X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X

1000HR SERVICE, WET CONDITIONS,


361597 X X
WITH AUTO GREASE
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
262947 1 KIT, FILTER, AUTO GREASE X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X

1000HR SERVICE, WET CONDITIONS, NO


361598 X X
AUTO GREASE
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-5
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-6
SECTION 8: SERVICE KITS
SERVICE KITS (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2000HR SERVICE, ALL CONDITIONS, WITH
361087 X X
AUTO GREASE, WDB
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
220736 1 ELEMENT, FILTER, HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT, SAFETY, AIR CLEANER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMEMT, FILTER, HYDRAULIC X X
223816 5 FILTER, FUEL, 10 MICRON, GUD X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
262947 1 KIT, FILTER, AUTO GREASE X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X

2000HR SERVICE, ALL CONDITIONS, NO


361088 X X
AUTO GREASE, WDB
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
220736 1 ELEMENT, FILTER, HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT, SAFETY, AIR CLEANER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMEMT, FILTER, HYDRAULIC X X
223816 5 FILTER, FUEL, 10 MICRON, GUD X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X

2000HR SERVICE, ALL CONDITIONS, WITH


361089 X
AUTO GREASE
207694 1 ELEMENT, FILTER X
220010 1 ELEMENT, FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT, SAFETY, AIR CLEANER X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X
222219 1 ELEMENT, FILTER X
222389 1 ELEMEMT, FILTER, HYDRAULIC X
223816 5 FILTER, FUEL, 10 MICRON, GUD X
226019 1 FILTER, AIR ASSY (AIR CON) X
262947 1 KIT, FILTER, AUTO GREASE X
AL260130 1 KIT, FILTER, 4" SUMP X
DC221512 1 ELEMENT, FUEL FILTER X
DC221513 1 ELEMENT, KIT OIL FILTER X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-7
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-8
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2000HR SERVICE, ALL CONDITIONS, NO
361090 X
AUTO GREASE
207694 1 ELEMENT, FILTER X
220010 1 ELEMENT, FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT, SAFETY, AIR CLEANER X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X
222219 1 ELEMENT, FILTER X
222389 1 ELEMEMT, FILTER, HYDRAULIC X
223816 5 FILTER, FUEL, 10 MICRON, GUD X
226019 1 FILTER, AIR ASSY (AIR CON) X
AL260130 1 KIT, FILTER, 4" SUMP X
DC221512 1 ELEMENT, FUEL FILTER X
DC221513 1 ELEMENT, KIT OIL FILTER X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X

3000HR SERVICE, DRY CONDITIONS,


361603 X X
WITH AUTO GREASE
207694 1 ELEMENT, FILTER X X
210340 1 STRAINER X X
220010 1 ELEMENT, FILTER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMENT, FILTER, HYDRAULIC X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
262947 1 KIT, FILTER, AUTO GREASE X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X

3000HR SERVICE, DRY CONDITIONS, NO


361604 X X
AUTO GREASE
207694 1 ELEMENT, FILTER X X
210340 1 STRAINER X X
220010 1 ELEMENT, FILTER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMENT, FILTER, HYDRAULIC X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-9
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-10
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
3000HR SERVICE, WET CONDITIONS,
361605 X X
WITH AUTO GREASE
207694 1 ELEMENT, FILTER X X
210340 1 STRAINER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
262947 1 KIT, FILTER, AUTO GREASE X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X
SEDC221759 1 S/E, PULLEY, A/CON PUMP, 9 GROOVE X X

3000HR SERVICE, WET CONDITIONS, NO


361606 X X
AUTO GREASE
207694 1 ELEMENT, FILTER X X
210340 1 STRAINER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X
SEDC221759 1 S/E, PULLEY, /CON PUMP, 9 GROOVE X X

4000HR SERVICE, ALL CONDITIONS, WITH


361091 X X
AUTO GREASE, WDB
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
220736 1 ELEMENT, FILTER, HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT, SAFETY, AIR CLEANER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMENT, FILTER, HYDRAULIC X X
223816 5 FILTER, FUEL, 10 MICRON, GUD X X
226831 5 DISC, FILTER (PNEUMATIC) X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
262947 1 KIT, FILTER, AUTO GREASE X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC222191 1 BELT, V-POLY X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X
DC222053 1 KIT, CONVERT, CYCLONIC BREATHER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-11
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-12
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
4000HR SERVICE, ALL CONDITIONS, NO
361092 X X
AUTO GREASE, WDB
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
220736 1 ELEMENT, FILTER, HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT, SAFETY, AIR CLEANER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMENT, FILTER , HYDRAULIC X X
223816 5 FILTER, FUEL, 10 MICRON, GUD X X
226831 5 DISC, FILTER (PNEUMATIC) X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC222191 1 BELT, V-POLY X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X
DC222053 1 KIT, CONVERT, CYCLONIC BREATHER X X

4000HR SERVICE, ALL CONDITIONS, WITH


361093 X
AUTO GREASE
207694 1 ELEMENT, FILTER X
220010 1 ELEMENT, FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT, SAFETY, AIR CLEANER X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X
222219 1 ELEMENT, FILTER X
222389 1 ELEMENT, FILTER, HYDRAULIC X
223816 5 FILTER, FUEL, 10 MICRON, GUD X
226831 5 DISC, FILTER (PNEUMATIC) X
226019 1 FILTER, AIR ASSY (AIR CON) X
262947 1 KIT, FILTER, AUTO GREASE X
AL260130 1 KIT, FILTER, 4" SUMP X
DC221512 1 ELEMENT, FUEL FILTER X
DC221513 1 ELEMENT, KIT OIL FILTER X
DC222191 1 BELT, V-POLY X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X
DC222053 1 KIT, CONVERT, CYCLONIC BREATHER X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-13
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-14
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
4000HR SERVICE, ALL CONDITIONS,NO
361094 X
AUTO GREASE
207694 1 ELEMENT, FILTER X
220010 1 ELEMENT, FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT, SAFETY, AIR CLEANER X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X
222219 1 ELEMENT, FILTER X
222389 1 ELEMENT, FILTER, HYDRAULIC X
223816 5 FILTER, FUEL, 10 MICRON, GUD X
226831 5 DISC, FILTER (PNEUMATIC) X
226019 1 FILTER, AIR ASSY (AIR CON) X
AL260130 1 KIT, FILTER, 4" SUMP X
DC221512 1 ELEMENT, FUEL FILTER X
DC221513 1 ELEMENT, KIT OIL FILTER X
DC222191 1 BELT, V-POLY X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X
DC222053 1 KIT, CONVERT, CYCLONIC BREATHER X

6000HR SERVICE, WITH AUTO GREASE,


361095 X X
WDB
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
220736 1 ELEMENT, FILTER, HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT, SAFETY, AIR CLEANER X X
221379 1 ELEMENT,PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMEMT, FILTER, HYDRAULIC X X
223816 5 FILTER, FUEL, 10 MICRON, GUD X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
262947 1 KIT, FILTER, AUTO GREASE X X
AL260130 1 KIT, FILTER, 4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X
217928 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
226750 2 UNIVERSAL JOINT X X
206765 8 CROSS & ROLLER, LUBE-FOR-LIFE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-15
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-16
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
6000HR SERVICE, NO AUTO GREASE,
361096 X X
WDB
207694 1 ELEMENT, FILTER X X
220010 1 ELEMENT, FILTER X X
220736 1 ELEMENT, FILTER, HYDRAULIC X X
220949 1 FILTER: AIR DRYER X X
221378 1 ELEMENT,S AFETY, AIR CLEANER X X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X X
222219 1 ELEMENT, FILTER X X
222389 1 ELEMEMT, FILTER, HYDRAULIC X X
223816 5 FILTER, FUEL, 10 MICRON, GUD X X
226019 1 FILTER, AIR ASSY (AIR CON) X X
AL260130 1 KIT, FILTER,4" SUMP X X
DC221512 1 ELEMENT, FUEL FILTER X X
DC221513 1 ELEMENT, KIT OIL FILTER X X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X X
217928 2 CROSS & ROLLER, LUBE-FOR-LIFE X X
226750 2 UNIVERSAL JOINT X X
206765 8 CROSS & ROLLER, LUBE-FOR-LIFE X X

361097 6000HR SERVICE, WITH AUTO GREASE X


207694 1 ELEMENT, FILTER X
220010 1 ELEMENT, FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT, SAFETY, AIR CLEANER X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X
222219 1 ELEMENT, FILTER X
222389 1 ELEMEMT, FILTER, HYDRAULIC X
223816 5 FILTER, FUEL, 10 MICRON, GUD X
226019 1 FILTER, AIR ASSY (AIR CON) X
262947 1 KIT, FILTER, AUTO GREASE X
AL260130 1 KIT, FILTER, 4" SUMP X
DC221512 1 ELEMENT, FUEL FILTER X
DC221513 1 ELEMENT, KIT OIL FILTER X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X
217928 2 CROSS & ROLLER, LUBE-FOR-LIFE X
226750 2 UNIVERSAL JOINT X
206765 8 CROSS & ROLLER, LUBE-FOR-LIFE X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-17
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

BLE
ILA
V A
T A
N O
N S
IO
R AT
U ST
LL
IT SI
E K
VIC
R
SE

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-18
SECTION 8: SERVICE KITS
SERVICE KIT (CONTD)

I BB Pin Series
Q
T 43
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
361098 6000HR SERVICE, NO AUTO GREASE X
207694 1 ELEMENT, FILTER X
220010 1 ELEMENT, FILTER X
220949 1 FILTER: AIR DRYER X
221378 1 ELEMENT, SAFETY, AIR CLEANER X
221379 1 ELEMENT, PRIMARY, AIR CLEANER X
222219 1 ELEMENT, FILTER X
222389 1 ELEMEMT, FILTER, HYDRAULIC X
223816 5 FILTER, FUEL, 10 MICRON, GUD X
226019 1 FILTER, AIR ASSY (AIR CON) X
AL260130 1 KIT, FILTER, 4" SUMP X
DC221512 1 ELEMENT, FUEL FILTER X
DC221513 1 ELEMENT, KIT OIL FILTER X
DC221650 1 GASKET, CYL. HEAD COVER W/FILLER X
DC221651 5 GASKET, CYL. HEAD COVER W/O FILL X
217928 2 CROSS & ROLLER, LUBE-FOR-LIFE X
226750 2 UNIVERSAL JOINT X
206765 8 CROSS & ROLLER, LUBE-FOR-LIFE X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV B


8-19
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
8-20
SECTION 9: LUBRICANTS, ADHESIVES
AND PAINTS

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A


9-1
SECTION 9:LUBRICANTS - ADHESIVES - PAINTS
ADHESIVES

As per RECOMMENEDED SERVICE GUIDE Decal (Bell part number 216514)


Kindly contact your nearest BELL EQUIPMENT operation for more information.
WARNING
Torque all wheel
nuts to 650 N.m
[480 LB.FT.] after
the first 5 hours
and then again
CAUTION after 50 hours.
BEFORE WELDING ON THIS UNIT: Repeat this
To avoid co ntrol circuit d am age:
1. Turn th e electrical discon nect
swit ch to “ OF F”.
procedure if
2. M ake su re t he vehicle ground straps
are p ro perly in stalled. wheels are
3. The w elding g ro und clam p mu st
have a goo d conn ect ion t o th e
machine st ru cture and close t o the
changed.
poin t of weld.
4. Attach w elding groun d clamp directly
to st ru cture befo re w elding .

4206D PERIODIC MAINTENANCE


R EF ER TO OP ERATOR ' S M AN UA L F OR D ETA IL ED IN F ORM ATI ON
I N T E RV A L I T E M M A I N T E N A NC E A PP R O V ED A LL S YS TE M C H EC K S A R E TO B E M A DE W I TH :
I TE M D ES C R I PT IO N
H OU R S NO P O IN T S M A T E R I AL
- M A CHI NE ON LE VEL SU RF ACE
3 A I R C L EA N E R P R E- CL EA N E R 1 C H EC K A ND C L E A N BO WL - T R ANSM I SSIO N IN N EUT RA L W IT H PAR K BRA KE ENG AG ED
4 A I R C L EA N E R P R I M A R Y F I L T ER 1 R EP L A C E A S R EQ ’ D A C CO R D I N G BEL L F IL TE RS - R EM OVE K EY FR OM IG NI T ION SWIT C H AND AT T ACH “ DO NO T O PERAT E”
T O I N D I C AT O R - M IN I M U M : O N CE A Y EA R WA RNI NG SI GN TO ST EERI NG W HEEL
4 A I R C L EA N E R S E CO ND A R Y F I L TE R 1 R EP L A C E EV ER Y T H I RD P R I M A RY - T U RN BAT T ERY D ISCO NN ECT SWI T CH T O “O F F ” PO SIT IO N
BEL L F IL TE RS
F I L T ER C H A NG E - M I N I M U M : O NC E A Y EA R - I NST AL L A RT IC UL AT IO N L OC K BAR
AS
R EQ UI R E D 8 P RI M A RY F U E L F I L T E R / WA T E R S E PE R AT O R2 C H EC K C O L D . D R A IN W AT ER B EF O R E S T A R T I N G
10 C H A RG E A I R C O O L ER 1 C H EC K , C L E AN A S R E Q U I R ED
11 T R A N S M I SS I O N C O O L E R 1 C H EC K , C L E AN A S R E Q U I R ED
39 R A D IA T O R , G R I L L , A I R C O N C O N D E N SE R C H EC K , C L E AN A S R E Q U I R ED
40 TI R E S 4 C H EC K T I R E P R E SS U RE
H I N G ES G R E AS E
SEE L UB RIC ANT S
29 41 5 6 9 10 39 7 4
1 R A D IA TO R C O O L AN T L EV E L 1 C H EC K C O LD
4 A I R C L EA NE R P R I M A R Y FI LT ER 1 C H EC K I N DI C A TO R
5 E NG IN E O IL LE VE L 1 C H EC K
15 TR A N S FE R C A S E O I L L EV EL 1 C H EC K TH E O I L LE VE L 42 6
17 H YD R A U LI C O I L LE V EL 1 C H EC K C O LD
17 B R A KE A CCU M UL AT O R S 1 TE S T TH E B R A K E A C C U M U LA TO R FU N C TI O N
30 O P ER A TO R C O N TR O LS AN D I N ST R UM EN T S C H EC K 18 3
10 30 W AR N I N G LI G H TS , WA R N I N G B UZ ZE R C H EC K E VE RY STA R T- U P
H OU R S 31 E XT ER N A L LI G H TS , R EV ER S E B U Z ZER C H EC K
32 A U TO G R E AS I N G SY S TE M G R EA S E L EV EL C H EC K ( I F A PP LI C A B LE ) 2 28
OR
D A I LY 33 S TE ER I N G C YL IN D E R S 4 G R E AS E UN T IL IT ES C A PE S A T J O I N T
34 O S C IL LA TIO N J O I N TS 1 G R E AS E UN T IL IT ES C A PE S A T J O I N T SEE L UB RIC ANT S
35 A R TI C U LA TI O N J O I N TS 2 G R E AS E UN T IL IT ES C A PE S A T J O I N T SEE LUB RIC ANTS 20 14
38 O S C IL LA TIO N TH R U DR I V E B E A RI N G S 2 GR E AS E U N TI L I T E SC A PE S AT JO IN T SEE L UB RIC ANT S
SEE LUB RIC ANTS
17 30
6 E NG IN E O I L A ND O I L F I LTE R 2 D R A IN W A RM AN D R EP LA C E SEE L UB RIC ANT S
22 PA R K B RA K E 1 C H EC K B R AK E PA D W EA R
23 C A LI P ER B R AK E ( S ER V IC E ) 8 C H EC K PA D W EA R ( W H ER E A P PL I C AB L E) ( B ) 19 42
26 S US P EN S I O N S TR U T 2 C H EC K H EI G H T S, LE A K S, R U B BE R B O O TS
27 A I R CO N A I R FI LTE R 1 C H EC K A ND C LE A N O R R E PL A C E ( D )
500
29 B AT TE R IE S 2/ 4
C LE A N A N D TI G H TE N TE RM I NA L S 8 23
H OU R S
32 A U TO - G R E A SI N G FI L LE R F ILT ER
( I F A P PLI C A B LE ) 1 R EP LA C E
41 E LE CT R I CA L C O N N E C TI O N S H AR N ES SE S C H EC K C O N D IT I O N O F H A RN E SS E S, 1 13
C O N N EC T IO N S
42 A XL E, T RA N S M I S SI O N A ND TR AN S FE R
C A SE B R EA TH ER 4 C H EC K A ND C LE A N 12
43 P TO PR O P S H AF T FR O N T U - J O INT 1 I N SP E CT CO ND I T IO N SEE L UB RIC ANT S
27
12 TR A N S M I SS I O N O I L LE VE L 1 C H EC K C O LD O R WA R M W H I LE EN G I N E ID L ES 43
32
7 E NG IN E VA L V E C L E A R A NC E 1 2 A D J U ST 26
8 P RI M A RY F U E L F I L T E R / WA T E R SE PE R AT O R 2 R EP L A C E F I L T E R EL EM EN T BELL FILTE RS
1000 9 S EC O N D A R Y F U E L F I L T ER S 2 R EP L A C E BEL L F IL TE RS
1 R EP L A C E & T O P U P O I L A F T E R F IL T ER BEL L F IL TE RS 16 33
H OU R S 15 TR A N S FE R C A S E O I L F I LTE R
C H A NG E SEE L UB RIC ANT S
1 R EP L A C E 35
18 H YD R A U L I C T A N K B R E AT H ER F IL T ER
21 A XL E A N D F I N A L D RI V E O IL L E VE L 6 C H EC K 42
38
2 R A D IA T O R E XT EN D E D L I F E C O OL A N T 1 C H EC K C O O L A N T C O N D I T I O N E R
13 T R A N S M I SS I O N O I L 1 C H A NG E T H E O I L ( A ) SEE L UB RIC ANT S 15
14 T R A N S M I SS I O N F I L T E R S 2 R EP L A C E EV ER Y 2 0 0 0 H R S O R BEL L F IL TE RS
11
2000 W I T H AB N O R M AL O I L SA M P L E ( A )
H OU R S 16 TR A N S FE R C A S E O I L 1 D R A IN A N D R E F I L L ( A ) ( C ) SEE L UB RIC ANT S
21 A XL E A N D F I N A L D RI V E O I L 6 D R A IN A N D R E F I L L SEE L UB RIC ANT S 34
28 P NE U M A T I C SY S T E M AI R D R YE R F I L T E R 1 R EP L A C E BEL L F IL TE RS
38
4000 19 H YD R A U LI C SY S TE M R ET U RN FILT ER 1 R EP LA C E BEL L F IL TE RS
H OU R S 20 H YD R A U LI C TA N K 1 D R A IN A N D R E FI LL ( A ) SEE L UB RIC ANT S

8000 2 R A D IA T O R E XT EN D E D L I F E C O OL A N T 1 C H A NG E T H E C O O L A N T SEE F L UI DS
H OU R S - M I N I M U M : E V ER Y 4 Y E AR S 21 31 22 42 23 40

IM P O RT AN T NO T E S :
- R EF ER TO O P E R ATO R S M AN U A L FO R C O R R EC T M AI N T EN A N C E P R O C ED U R ES
- F O R B R E A K I N O R R EB U I LD, SE E O PE R ATO RS M A N U A L
- FO R SE V ER E WO R K I N G C ON D I TI O N S, R E DU C E SE R VI C E I N T ER VA LS
A. C H A N G E I N T E R VA L S M AY B E E XT EN D E D B Y O I L SA M PL I N G
B. C H A N G E I N T E R VA L S T O EV E RY 2 5 0 H R S I F O P E RA T E D IN E XT R EM EL Y WE T C O N D I T I O N S
C. D E PE N DA N T O N S I T E A P PL IC AT I O N
D. I N SE V ER E A P PL I CA T I O N S CH E C K WE E KL Y O R D AI L Y

LUBRICANTS AND FLUIDS


A M B I E NT T E M P ER A T U R E R A N G E D U R I N G F I L L P ER I O D
RECOMMENDED LUBRICANTS
F - 40 - 22 -4 14 32 50 68 86 10 4 12 2
AND FLUIDS C - 40 - 30 -2 0 -1 0 0 10 20 30 40 50

ENGINE OIL - M-BENZ


- O IL S T O M EET ‘ M -B ENZ 2 28 .5
S AE 1 5 W- 4 0
SPECI F ICAT I ON S
SAE 10 W-4 0
PREF ER RED: - C AST RO L D YNAMA X 1 0W -4 0
- C AL TE X XL D 10 W- 40

ENGINE COOLANT - M-BENZ


CAL T EX EXT ENDED L IF E CO OL AN T PRE- MI X 5 0/5 0
- EXT EN DED L IF E C OO L ANT TO MEET M -B ENZ 3 25 .3
- PRE FE RRED : CAL T EX EX TE NDED L IF E CO OL A NT
PR E- MI X 5 0/ 50

TRANSMISS ION AND TRANSFER CASE OIL


- USE O NLY CAS TR OL CAST RO L T RAN SMA X Z , S OR T RANSYND
T RA NSM AX Z , S OR T RA NSYN D

HYDRAULIC OIL
- O IL S T O M EET AT F O R TH F AT F
CO M PLYI NG WI TH VI CKE RS M - 295 0- S
SAE 10 W
SPECI F ICAT I ON
PREF ER RED: - C AL T EX T EXA MATI C T YPE -G ( AT F ) SAE 30
CAL T EX T EXT R AN T DH PREM I UM ( T HF )

DRIVE AXLES - BELL


- O IL S T O M EET A PI G L -5 , M IL - L- 210 5D
SPEC IF IC TI ON

PRE FF ER ED: - C ALT EX GE AR OI L Z F (8 0 W9 0)

GREAS E
- PRE FE RRED : - CAL T EX M U LT IF AK EP NG LI N0 . 2
- CA LT EX UL TR A D UT Y G REA SE N GL I N0 .2
- PT O PRO PSH AF T

2 1 6 51 2

AM BI EN T T EMP E RAT U RE R AN GE DU RI NG F IL L P ER IO D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
AND FLUIDS C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGINE OIL - M-BENZ


- OILS TO MEET ‘M-BENZ 228.5
SPECIFICATIONS SAE 15W-40
SAE 10W-40
PREFERRED: - CASTROL DYNAMAX 10W-40
- CALTEX XLD 10W-40

ENGINE COOLANT - M-BENZ CALTEX EXTENDED LIFE COOLANT PRE-MIX 50/50


- EXTENDED LIFE COOLANT TO MEET M-BENZ 325.3
- PREFERRED: CALTEX EXTENDED LIFE COOLANT
PRE-MIX 50/50

TRANSMISSION AND TRANSFER CASE OIL


- USE ONLY CASTROL CASTROL TRANSMAX Z, S OR TRANSYND
TRANSMAX Z, S OR TRANSYND

HYDRAULIC OIL
- OILS TO MEET ATF OR THF ATF
COMPLYING WITH VICKERS M-2950-S
SPECIFICATION SAE 10W
PREFERRED: - CALTEX TEXAMATIC TYPE-G (ATF) SAE 30
CALTEX TEXTRAN TDH PREMIUM (THF)

DRIVE AXLES - BELL


- OILS TO MEET API GL-5, MIL-L-2105D
SPECIFICTION

PREFFERED: - CALTEX GEAR OIL ZF (80W90)

GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NGLI N0.2
- PTO PROPSHAFT

216512

TD0004430-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

9-2
SECTION 9:LUBRICANTS - ADHESIVES - PAINTS
ADHESIVES

RECOMMENDED ADHESIVES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
280016 LOCTITE: 2 FORM-A-GASKET X X
THREADLOCKING COMPOUND, HIGH
280039 X X
STRENGTH
THREADLOCKING COMPOUND, MEDIUM
280085 X X
STRENGTH
280089 THREADLOCKING COMPOUND X X
280107 LOCTITE: 518 ANAEROBIC GASKET X X
280111 LOCTITE: 599 GASKET, (HIGH TEMP) X X
280450 LOCTITE: 767 ANTI-SEIZE X X
280227 TECTANE 1020 X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

9-3
SECTION 9:LUBRICANTS - ADHESIVES - PAINTS
PAINTS AND PROCEDURES

RECOMMENDED PAINTS AND PROCEDURES

1. Washing and Degreasing

Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.

2. Priming

Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),

at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.

3. Top Coat

Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC

(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.

CAUTION:
Do not use Lacquer Thinners

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

9-4
SECTION 10: SPECIAL TOOLS

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-1
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262126

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

P011181

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-2
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262126

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280029 1 TOOL, BOX WRENCH WAF 17 X X
2 DC280127 1 TOOL, TUBE WRENCH INJ. LINES X X
3 DC280162 1 TESTER, COOLING SYSTEM X X
4 DC280155 1 TOOL, COMPRESSION-RECORDER MERC X X
5 DC280088 1 CRANKING, DEVICE MERC ENGINE X X
6 DC280141 1 WRENCH, VALVE-ADJUSTMENT MERC X X
7 DC280033 1 TOOL, IMPACT PULLER INJ/NOZZLES X X
8 DC280178 1 TESTER, CHARGE AIR PRESSURE X X
9 281301 1 TOOL, ENG, DC, HAND PRESS, GUN X X
10 281330 1 TOOL, ENG, DC, PIN, MAGNETIC X X
11 281336 1 TOOL, ENG, DC, SLEEVE X X
12 281377 1 TOOL, ENG, DC, SCREWDRIVER BIT X X
13 281381 1 TOOL, ENG, DC, SCREWDRIVER BIT X X
14 281383 1 TOOL, ENG, DC, CONNECTOR, INJECTOR X X
15 281394 1 TOOL, ENG, DC, DIAGRAM SHEETS X X
16 281380 1 TOOL, ENG, DC, THREADED INSERT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-3
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 P011182

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-4
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280096 1 TOOL, GAUGE CYL. PROTRUSION X X
2 DC280099 1 TOOL, DRIFT X X
3 DC280100 1 TOOL, INSTALATION S/RING T/CASE X X
4 DC280106 1 TOOL, DRIFT X X
5 DC280130 1 DRIFT, FLYWHEEL TO CRANK GUIDE X X
6 DC280071 1 TOOL, PISTON RING CLAMPING X X
7 DC280075 1 TOOL, PISTON RING PLIERS X X
8 DC280103 1 TOOL, THRUST PIECE X X
9 DC280149 1 TOOL, FRONT-CRANK SEAL MERC X X
10 DC280152 1 TOOL,CRANKS,FRONT SEAL PULLER X X
11 DC280160 1 TESTER,HARDNESS X X
12 DC280147 1 TOOL, VALVE-LIFTER MERC X X
13 DC280134 1 TOOL, PLIERS PISTON RING X X
14 DC280180 1 HANDLE, SPRING RETAINER X X
15 DC280062 1 TOOL, REAMER X X
16 DC280064 1 TOOL, VALVE GUIDE HOLE X X
17 DC280136 1 BOLT, COMP. DRIVE GEAR 24MM MERC X X
18 DC280139 1 TOOL A/COMPRESS. CRANKS/BLOCKER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-5
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

19 20 21 22

23 24 25 26

27 28 29 30

31 32 33 34

35 36 P011183

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-6
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 DC280167 1 OIL CONTAINER, PRIMING LUB. SYST X X
20 281322 1 TOOL, ENG, DC, DIAL GUAGE X X
21 281340 1 TOOL, ENG, DC, HOLDER, DIAL GAUGE X X
22 281376 1 TOOL, ENG, DC, SLOTTED NUT WRENCH X X
23 281359 1 TOOL, ENG, DC, MEASURING PLATE X X
24 281361 1 TOOL, ENG ,DC, TOOL, REMOVE & INSTAL X X
25 281349 1 TOOL, ENG, DC, WRENCH SOCKET X X
26 281366 1 TOOL, ENG, DC, MEASURING BRIDGE X X
27 281316 1 TOOL, ENG, DC, PULLER X X
28 281308 1 TOOL, ENG, DC, INTERNAL EXTRACTOR X X
29 281312 1 TOOL, ENG, DC, COUNTER SUPPORT X X
30 281358 1 TOOL, ENG, DC, GUIDE SLEEVE X X
31 281327 1 TOOL, ENG, DC, REAMER X X
32 281378 1 TOOL, ENG, DC, ADITIONAL PIECE X X
33 281363 1 TOOL, ENG, DC, DRIFT WITH BUSH X X
34 281364 1 TOOL, ENG, DC, CLAMP HOLDER X X
35 281326 1 TOOL, ENG, DC, STEPPED, DRIFT X X
36 281362 1 TOOL, ENG, DC, PISTON RING PLIER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-7
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

37 39 40

41 42 43

P011184

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-8
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262130

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
37 281374 1 TOOL, ENG, DC, DRIFT X X
39 281369 1 TOOL, ENG, DC, ADAPTER M33 X X
40 281337 1 TOOL, ENG, DC, PUNCH X X
41 281333 1 TOOL, ENG, DC, THRUST PIECE X X
42 281318 1 TOOL, ENG, DC, PULLER X X
43 DC280187 1 DEVICE, LOCKING AUX COMPRESSOR X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-9
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262131

1 2 3 4

5 6 7

P011185

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-10
SECTION 10:SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262131

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280170 1 VALVE, SEATRING TURNING CUTTER X X
2 281335 1 TOOL, ENG, DC, BOX, SUPERCOOLING X X
3 281395 1 TOOL, ENG, DC, VALVE SEAT CUTTER X X
4 281396 1 TOOL, ENG, DC, VALVE SEAT CUTTER X X
5 281309 1 TOOL, ENG, DC, PULLER X X
6 281310 1 TOOL, ENG, DC, INTERNAL EXTRACTOR X X
7 281312 1 TOOL, ENG, DC, COUNTER SUPPORT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-11
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262132

1 2 3 4

5 6

P011186

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-12
SECTION 10: SPECIAL TOOLS
ENGINE - OM 501 SERVICE TOOLS, KIT 262132

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC280089 1 TOOL, WRENCH A/COMPRESSOR BOLT X X
2 281357 1 TOOL, ENG, DC, RETAINING WRENCH X X
3 281313 1 TOOL, ENG, DC, COUNTER SUPPORT X X
4 281320 1 TOOL, ENG, DC, INTERNAL EXTRACTOR X X
5 281321 1 TOOL, ENG, DC, PULLER X X
6 281375 1 TOOL, ENG, DC, PULLING DEVICE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-13
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

1 2 3 4

5 6 7 8

9 10 11 12

17

18

13 14

15 16 P011187

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-14
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261677 1 KIT, OIL SAMPLING ALLISON X X
2 280349 1 TOOL, LOCK PLATE-HD4560 FLANGE X X
3 281056 1 COMPRESSOR, C2 SPRING X X
4 281057 1 COMPRESSOR, C5 SPRING X X
5 281058 1 BASE, C1, C2, C5 SPRING COMP TOOL X X
6 281059 1 INSTALLER, OUTPUT SEAL X X
7 281060 1 INSTALLER, INPUT SEAL X X
8 281061 1 INSTALLER, OUTPUT BEARING CUP X X
9 281062 1 SLEEVE, OUTPUT BEARING INSTALLER X X
10 281063 1 SET, SPANNER NUT TORQUE TOOL X X
11 281064 1 INSTALLER, TURBINE SHAFT BUSHING X X
12 281065 1 INSTALLER, P1 CARRIER BUSHING X X
13 281066 1 INSTALLER, ROTATING CLUTCH BUSH X X
14 281067 1 INSTALLER, FRONT SUPPORT SLEEVE X X
15 281068 1 INSTALLER, TORQUE CONVERTER X X
16 281069 1 INSTALLER, CHARGING PUMP BUSHIN X X
17 281070 1 BRACKET, TRANSMISSION HOLDING X X
18 281093 1 FIXTURE, MAIN CASE HOLDING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-15
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

19 20 21 22

23 24 25 26

27 28 29

P011188

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-16
SECTION 10: SPECIAL TOOLS
ALLISON TRANSMISSION

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 281071 1 BEARING, RACE REMOVER X X
20 281072 1 HANDLE, DRIVE X X
21 281073 1 REMOVER, SEAL X X
22 281076 1 STAND, REPAIR X X
23 281077 1 SET, VALVE BODY PARTS TRAY X X
24 281088 1 COMPRESSOR, PISTON SPRING C5 X X
25 281091 1 REMOVER/ INSTALLER MAIN PRESS X X
26 281096 1 GAUGE, TORQUE CONVERTER ENDPLAY X X
27 281097 1 TOOL, TORQUE CONVERTER BOLTTOOL X X
28 281100 1 INSTALLER, RIVET X X
29 281113 1 COMPRESSOR, MAIN PRESSURE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-17
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20 P011189

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-18
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281000 1 FIXTURE, LOCKING X X
2 281001 1 FIXTURE, TIGHTENING X X
3 281002 1 SHIELD, PUNCH X X
4 281003 1 PLUG, HEATING X X
5 281004 1 SEAL, PUNCH X X
6 281005 1 PRESS, TOOL BEARING X X
7 281006 1 PIN, INSERTING TOOL X X
8 281007 1 SPEC. 2 PIN SPANNER X X
9 281008 1 TOOL, PRESS X X
10 281009 1 PLATE, CLAMPING X X
11 281013 1 PLUG, HEATING X X
12 281016 1 GUIDE PIN X X
13 281017 1 GUIDE PIN X X
14 281018 1 FIXTURE, PRESS X X
15 281019 1 TOOL, PRESS X X
16 281020 1 FIXTURE, SUPPORT X X
17 281021 1 FIXTURE, PRESS X X
18 281024 1 SUPPORT FIXTURE X X
19 281008 1 TOOL, PRESS X X
20 281026 1 PRESS FIXTURE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-19
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

21 22 23 24

25

P011190

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-20
SECTION 10: SPECIAL TOOLS
GEAR RATIO 17000 TRANSFER CASE

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
21 281027 1 PROTECTION FIXTURE X X
22 281028 1 HOLDING DEVICE X X
23 281029 1 LIFTING/ MEASURING DEVICE X X
24 281030 1 LIFTING DEVICE X X
25 281031 1 DISC, SUPPORTING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-21
SECTION 10: SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL

1 2 3 4

5 6 7 8

P011191

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-22
SECTION 10: SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES, REPAIR & OVERHAUL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280145 1 TOOL, FRONT ,REAR DIFF INST. X X
2 280146 1 TOOL, THRU DRIVE DIFF INST. X X
3 280147 1 TOOL, THRU DRIVE SEAL DRIFT X X
4 280149 1 TOOL, BEARING RESISTANCE X X
5 280173 1 TOOL, BEARING ADJUSTING, HUB X X
6 280174 1 STUD, GUIDE, STUB AXLE X X
7 280273 1 TOOL, CASSETE SEAL, INST. X X
8 280401 1 TOOL, FLANGE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-23
SECTION 10: SPECIAL TOOLS
SUSPENSION, REPAIR & OVERHAUL

1 2 3 4

P011192 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-24
SECTION 10: SPECIAL TOOLS
SUSPENSION, REPAIR & OVERHAUL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 121463 1 PLUG, ANDERSON X X
2 280177 1 TOOL, SOCKET, MOD, STRUT X X
3 280245 1 TOOL, PRESS, SPHERICAL BEARING X X
4 280257 1 TOOL KIT, CHARGING NITROGEN X X
5 280549 1 TOOL ,PALTE, SUSP. STRUT GAUGE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-25
SECTION 10: SPECIAL TOOLS
HYDRAULICS, REPAIR & OVERHAUL

1 2 3 4

5 6 7

P011193

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-26
SECTION 10: SPECIAL TOOLS
HYDRAULICS, REPAIR & OVERHAUL

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 190331 1 COVER, DUST, STEERING CYL. X X
2 201873 1 POINT, TEST, HYD X X
3 206082 1 GAUGE, QUAD, PRESS X X
4 240498 1 HOSE ASSY, TEST, MINIMESS X X
5 240499 1 HOSE ASSY, TEST, MINIMESS X X
6 280261 1 TOOL, ADJUSTABLE C SPANNER X X
7 280470 1 WRENCH, NECKBUSH NUT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-27
SECTION 10: SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

1 2 3 4

P011194

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-28
SECTION 10: SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280081 1 CHAIN, WRENCH, OSCIL-TUBE X X
2 280329 1 TOOL, C-SPANNER OSCIL. NUT X X
3 280246 1 TOOL, SPEC. PULLER, STAB, PIN X X
4 280251 1 TOOL, PIN PULLER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-29
SECTION 10: SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

1 2 3

TD0004074A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-30
SECTION 10: SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216281 1 HARNESS, DIAGNOSTIC X X
2 217223 1 E-MODULE, USB TO CAN X X
3 280479 1 MINIDIAG X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-31
SECTION 10: SPECIAL TOOLS
TYRE INFLATION KIT (OPTIONAL)

3 7

TD0006735-0

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-32
SECTION 10: SPECIAL TOOLS
TYRE INFLATION KIT (OPTIONAL)

I BB Pin Series
Q
T PART 4 3
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 262867 1 KIT, TYRE INFLATION X X
2 280071 1 GUAGE, INFLATOR, COMBI X X
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK X X
4 200033 2 CLAMP, HOSE X X
5 120926 1 FITTING, HOSE ADPT, 1/4” BSP X X
6 130020 10m HOSE, PUSHLOCK 1/4” X X
7 200743 1 VALVE, REDUCER X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

10-33
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
10-34
SECTION 11: AUTOMATIC GREASING
SYSTEM

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-1
SECTION 11: AUTOMATIC GREASING
KIT, AUTO GREASING (OPTIONAL)

A
3
11

10

9
15
7
5 1
12

8
13

4
6

14 17 TD0004760-A
264297-A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-2
SECTION 11: AUTOMATIC GREASING
KIT, AUTO GREASING (OPTIONAL)

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264297 1 KIT, AUTO GREASE X X
1 290438 1 GREASER, AUTO X X
2 243910 2 HOSE X X
3 243909 2 HOSE X X
4 243908 4 HOSE X X
5 218619 1 HARNESS, AUTO GREASER X X
6 218452 1 DISPLAY, A/GREASER, GROENEVELD X X
7 217563 1 GROMMET X X
8 216521 1 COVER, A PILLAR, RHS, GREASER X X
9 208771 1 GROMMET X X
10 206945 11 MOUNTING, RUBBER, SQUIGLY X X
11 201439 3 P-CLIPS X X
12 176176 1 MTG, BKT, AUTO GREASER X X
13 176175 1 COVER, AUTO GREASER X X
14 100731 4 SCREW X X
15 100085 4 SCREW X X
16 100064 4 WASHER, FLAT X X
17 100062 4 WASHER, FLAT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-3
SECTION 11: AUTOMATIC GREASING
GREASING SYSTEM HOSES LAYOUT

1
2

P008707

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-4
SECTION 11: AUTOMATIC GREASING
GREASING SYSTEM HOSES LAYOUT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243908 4 HOSE, HIGH PRESSURE X X
2 243909 2 HOSE, HIGH PRESSURE X X
3 243910 2 HOSE, HIGH PRESSURE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-5
SECTION 11: AUTOMATIC GREASING
GREASING INSTALLATION MAIN LINES

1 7

4
3

P008708 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-6
SECTION 11: AUTOMATIC GREASING
GREASING INSTALLATION MAIN LINES

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208163 4 HOSE, HIGH PRESSURE X X
2 208164 2 HOSE, HIGH PRESSURE X X
3 208165 2 HOSE, HIGH PRESSURE X X
4 208503 1 7-PORT BLOCK, COMPLETE X X
5 208503 1 7-PORT BLOCK, COMPLETE X X
6 208504 1 4-PORT BLOCK, COMPLETE X X
7 226044 2 COUPLING, BULKHEAD STRAIGHT X X
8 226045 2 COUPLING, ELBOW X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-7
SECTION 11: AUTOMATIC GREASING
FRONT TWIN DISTRIBUTION PORT BLOCK

1 2 4 5 5

11

3 5 5

10

P008709 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-8
SECTION 11: AUTOMATIC GREASING
FRONT TWIN DISTRIBUTION PORT BLOCK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208503 1 7-PORT BLOCK, COMPLETE X X
2 207745 1 METERING UNIT, NO 9 X X
3 208505 1 METERING UNIT, NO 8 X X
4 226226 1 METERING UNIT, NO 1 X X
5 207742 4 METERING UNIT, NO 4 X X
6 208166 7 PIPE, GREASE X X
7 100085 1 SCREW, HEX HEAD X X
8 100060 1 WASHER, SPRING X X
9 100064 1 WASHER, FLAT X X
10 226042 4 COUPLING, STRAIGHT STUD X X
11 226229 4 COUPLING, STRAIGHT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-9
SECTION 11: AUTOMATIC GREASING
MIDDLE TWIN DISTRIBUTION PORT BLOCK

10

1 2 3 5 6

12

2 4 6

11

P008710 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-10
SECTION 11: AUTOMATIC GREASING
MIDDLE TWIN DISTRIBUTION PORT BLOCK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208503 1 7-PORT BLOCK, COMPLETE X X
2 207746 2 METERING UNIT, NO 8.5 X X
3 226226 1 METERING UNIT, NO 1 X X
4 208506 1 METERING UNIT, NO 10 X X
5 208507 1 PRESSURE SWITCH, COMPLETE X X
6 207737 2 PLUG, SHUT-OFF X X
7 208167 4 PIPE, GREASE X X
8 100085 1 SCREW, HEX HEAD X X
9 100060 1 WASHER, SPRING X X
10 100064 1 WASHER, FLAT X X
11 226042 4 COUPLING, STRAIGHT STUD X X
12 226229 4 COUPLING, STRAIGHT X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-11
SECTION 11: AUTOMATIC GREASING
REAR TWIN DISTRIBUTION PORT BLOCK

6
7
1 2 2
11

9 10

3 3

P008711 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-12
SECTION 11: AUTOMATIC GREASING
REAR TWIN DISTRIBUTION PORT BLOCK

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208504 1 4-PORT BLOCK, COMPLETE X X
2 207746 2 METERING UNIT, NO 8.5 X X
3 208505 2 METERING UNIT, NO 8 X X
4 208168 4 PIPE, GREASE X X
5 100085 1 SCREW, HEX HEAD X X
6 100060 1 WASHER, SPRING X X
7 100064 1 WASHER, FLAT X X
8 226043 4 COUPLING, ELBOW STUD X X
9 226229 2 COUPLING, STRAIGHT X X
10 226208 2 PLUG, THREADED X X
11 226207 2 RING, SEALING X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-13
SECTION 11: AUTOMATIC GREASING
GINA PROGRAMMING KIT

P008712 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-14
SECTION 11: AUTOMATIC GREASING
GINA PROGRAMMING KIT

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208509 1 GINA UNIT X X
2 208510 1 T-ADAPTER X X
3 208511 1 COMMUNICATION CABLE X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-15
SECTION 11: AUTOMATIC GREASING
TWIN PUMP COMPONENTS

5 2
6

P008899 A

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-16
SECTION 11: AUTOMATIC GREASING
TWIN PUMP COMPONENTS

I BB Pin Series
Q
T PART 43
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210769 1 PUMP, TWIN GROENEVELD GREASING X X
2 262947 1 KIT, FILTER, TWIN GREASE X X
3 208162 1 KIT, O-RING X X
ITEM 4 IS NEEDED WHEN ITEM 5 IS IN-
4 207707 1 QUICK, CONNECTOR, FEMALE X X
STALLED ONTO THE PUMP
ITEM 4 IS NEEDED WHEN ITEM 5 IS IN-
5 207708 1 QUICK, CONNECTOR, MALE X X
STALLED ONTO THE PUMP
6 226223 1 CAP, FILL CONNECTOR X X

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009 REV A

11-17
872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009
11-18
SECTION 12: NUMERICAL INDEX

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-1
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100005 SCREW, HEX HD 129 3-59 100061 WASHER, FLAT 72 2B-67
100010 WASHER, FLAT 1 3-109 100061 WASHER, FLAT 72 2B-69
100010 WASHER 3 3-73 100061 WASHER, FLAT 22 2B-73
100010 WASHER, FLAT 10 3-123 100061 WASHER, FLAT 43 2B-89
100010 WASHER, FLAT 13 3-111 100062 WASHER, FLAT 21 3-41
100010 WASHER, FLAT 12 7-59 100062 WASHER, FLAT 22 3-87
100010 WASHER, FLAT 23 7-113 100062 WASHER, FLAT 23 3-103
100010 WASHER, FLAT 58 7-3 100062 WASHER, FLAT 27 3-45
100021 CAPSRW, SOCHD 25 4-33 100062 WASHER, FLAT 37 3-61
100037 NUT 2 3-73 100062 WASHER, FLAT 39 3-89
100044 WASHER, SPRING 11 4-67 100062 WASHER, FLAT 47 3-3
100054 WASHER, SPRING 60 6-7 100062 WASHER, FLAT 22 4-27
100054 WASHER, SPRING 36 7-53 100062 WASHER, FLAT 26 4-95
100059 WASHER 49 3-3 100062 WASHER, FLAT 31 4-23
100059 WASHER 4 7-105 100062 WASHER, FLAT 34 4-57
100059 WASHER 18 7-99 100062 WASHER, FLAT 36 4-87
100059 WASHER 24 7-63 100062 WASHER, FLAT 36 4-89
100059 WASHER 36 7-83 100062 WASHER, FLAT 37 4-25
100059 WASHER 37 7-75 100062 WASHER, FLAT 50 4-61
100059 WASHER 51 2A-83 100062 WASHER, FLAT 85 4-73
100059 WASHER 51 2B-83 100062 WASHER, FLAT 1 5-17
100060 WASHER, SPRING 11 3-133 100062 WASHER, FLAT 29 5-19
100060 WASHER, SPRING 10 4-67 100062 WASHER 49 5-3
100060 WASHER, SPRING 52 4-63 100062 WASHER, FLAT 49 5-5
100060 WASHER, SPRING 6 11-13 100062 WASHER, FLAT 32 6-39
100060 WASHER, SPRING 8 11-9 100062 WASHER, FLAT 58 6-5
100060 WASHER, SPRING 9 11-11 100062 WASHER, FLAT 1 7-67
100061 WASHER, FLAT 48 3-3 100062 WASHER, FLAT 1 7-117
100061 WASHER, FLAT 18 4-15 100062 WASHER, FLAT 10 7-73
100061 WASHER, FLAT 27 4-95 100062 WASHER, FLAT 14 7-129
100061 WASHER, FLAT 32 4-23 100062 WASHER, FLAT 17 7-79
100061 WASHER, FLAT 38 4-25 100062 WASHER, FLAT 17 7-99
100061 WASHER, FLAT 51 4-61 100062 WASHER, FLAT 22 7-113
100061 WASHER, FLAT 11 5-23 100062 WASHER, FLAT 25 7-61
100061 WASHER, FLAT 30 5-19 100062 WASHER, FLAT 28 7-127
100061 WASHER 50 5-3 100062 WASHER, FLAT 29 7-69
100061 WASHER, FLAT 50 5-5 100062 WASHER, FLAT 29 7-71
100061 WASHER, FLAT 10 6-29 100062 WASHER, FLAT 33 7-125
100061 WASHER, FLAT 11 6-59 100062 WASHER, FLAT 34 7-53
100061 WASHER, FLAT 12 6-49 100062 WASHER, FLAT 35 7-83
100061 WASHER, FLAT 33 6-39 100062 WASHER, FLAT 36 7-75
100061 WASHER, FLAT 59 6-7 100062 WASHER, FLAT 43 7-121
100061 WASHER, FLAT 1 7-57 100062 WASHER, FLAT 56 7-5
100061 WASHER, FLAT 18 7-131 100062 WASHER, FLAT 56 7-87
100061 WASHER, FLAT 26 7-61 100062 WASHER, FLAT 56 7-89
100061 WASHER, FLAT 29 7-127 100062 NUT, NYLOC 83 7-41
100061 WASHER, FLAT 34 7-125 100062 WASHER, FLAT 93 7-19
100061 WASHER, FLAT 35 7-53 100062 WASHER, FLAT 93 7-25
100061 WASHER, FLAT 43 7-107 100062 WASHER, FLAT 17 11-3
100061 WASHER, FLAT 57 7-3 100062 WASHER, FLAT 23 2A-3
100061 WASHER, FLAT 57 7-5 100062 WASHER, FLAT 71 2A-69
100061 WASHER, FLAT 57 7-87 100062 WASHER, FLAT 23 2A-79
100061 WASHER, FLAT 57 7-89 100062 WASHER, FLAT 50 2A-85
100061 WASHER, FLAT 94 7-13 100062 WASHER, FLAT 42 2A-89
100061 WASHER, FLAT 94 7-17 100062 WASHER, FLAT 23 2B-3
100061 WASHER, FLAT 94 7-19 100062 WASHER, FLAT 71 2B-69
100061 WASHER, FLAT 24 2A-3 100062 WASHER, FLAT 23 2B-79
100061 WASHER, FLAT 72 2A-67 100062 WASHER, FLAT 50 2B-85
100061 WASHER, FLAT 72 2A-69 100062 WASHER, FLAT 42 2B-89
100061 WASHER, FLAT 22 2A-73 100063 WASHER, HARDENED 6 6-13
100061 WASHER, FLAT 43 2A-89 100063 WASHER, FLAT 9 6-33
100061 WASHER, FLAT 24 2B-3 100063 WASHER, HARDENED 12 6-27

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-2
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100063 WASHER, HARDENED 30 6-47 100065 WASHER, SPRING 33 7-53
100063 WASHER, HARDENED 31 6-39 100077 SCREW, HEXHD 48 4-61
100063 WASHER, HARDENED 57 6-5 100077 SCREW 47 5-3
100063 WASHER, HARDENED 57 6-7 100077 SCREW, HEXHD 91 7-13
100063 WASHER, HARDENED 55 7-5 100079 BOLT 9 6-29
100063 WASHER, HARDENED 55 7-89 100079 BOLT 27 7-127
100063 WASHER, HARDENED 92 7-19 100079 BOLT 22 2A-3
100063 WASHER, HARDENED 70 2A-69 100079 BOLT 22 2B-3
100063 WASHER, HARDENED 70 2B-69 100080 BOLT 46 3-3
100064 WASHER 1 3-107 100080 BOLT 30 4-23
100064 WASHER, FLAT 1 3-115 100080 SCREW, HEXHD 10 5-23
100064 WASHER, FLAT 5 3-111 100080 SCREW, HEXHD 28 5-19
100064 WASHER, FLAT 5 3-113 100080 BOLT 46 5-3
100064 WASHER, FLAT 9 3-123 100080 SCREW, HEXHD 46 5-5
100064 WASHER, FLAT 15 3-43 100080 BOLT 11 6-49
100064 WASHER, FLAT 18 3-91 100080 BOLT 55 6-5
100064 WASHER, FLAT 18 3-127 100080 BOLT 55 6-7
100064 WASHER, FLAT 20 3-41 100080 SCREW, HEXHD 32 7-53
100064 WASHER, FLAT 26 3-45 100080 BOLT 54 7-89
100064 WASHER, FLAT 36 3-61 100080 SCREW, HEXHD 68 2A-67
100064 WASHER, FLAT 38 3-89 100080 SCREW, HEXHD 68 2A-69
100064 WASHER, FLAT 16 4-101 100080 SCREW, HEXHD 20 2A-73
100064 WASHER, FLAT 21 4-27 100080 SCREW, HEXHD 68 2B-67
100064 WASHER, FLAT 23 4-3 100080 SCREW, HEXHD 68 2B-69
100064 WASHER, FLAT 35 4-87 100080 SCREW, HEXHD 20 2B-73
100064 WASHER, FLAT 36 4-25 100081 SCREW, HEXHD 9 5-23
100064 WASHER, FLAT 37 4-35 100081 SCREW, HEXHD 27 5-19
100064 WASHER, FLAT 49 4-61 100081 SCREW, HEXHEAD 3 7-57
100064 WASHER, FLAT 49 4-63 100081 SCREW, HEXHD 90 7-13
100064 WASHER, FLAT 84 4-73 100081 SCREW, HEXHD 90 7-19
100064 WASHER, FLAT 10 5-7 100081 SCREW, SENSOR 89 2A-35
100064 WASHER, FLAT 48 5-5 100081 SCREW, HEXHD 67 2A-69
100064 WASHER, FLAT 8 6-33 100081 SCREW, SENSOR 89 2B-35
100064 WASHER, FLAT 10 6-59 100081 SCREW, HEXHD 67 2B-69
100064 WASHER, FLAT 33 6-57 100082 SCREW 6 6-43
100064 WASHER, FLAT 2 7-57 100083 SCREW, HEXHD 19 3-41
100064 WASHER, FLAT 2 7-67 100083 SCREW, HEXHD 35 3-61
100064 WASHER, FLAT 9 7-73 100083 SCREW,HEXHEAD 43 3-71
100064 WASHER, FLAT 11 7-59 100083 SCREW, HEXHD 33 4-57
100064 WASHER, FLAT 21 7-103 100083 SCREW, HEXHD 83 4-73
100064 WASHER, FLAT 21 7-113 100083 SCREW 45 5-3
100064 WASHER, FLAT 23 7-63 100083 SCREW, HEXHD 30 6-39
100064 WASHER, FLAT 25 7-65 100083 SCREW, HEXHD 32 6-55
100064 WASHER,FLAT 28 7-69 100083 SCREW, HEXHD 16 7-79
100064 WASHER, FLAT 34 7-83 100083 SCREW, HEXHD 53 7-5
100064 WASHER, FLAT 34 7-85 100083 SCREW, HEXHD 53 7-89
100064 WASHER, FLAT 35 7-75 100083 SCREW, HEXHD 82 7-41
100064 WASHER, FLAT 35 7-77 SCREW, EXH/BRK TO THROTTLE
100083 26 2A-39
100064 WASHER, FLAT 54 7-5 VALVE
100064 WASHER, FLAT 7 11-13 100083 SCREW, HEXHD 66 2A-67
100064 WASHER, FLAT 9 11-9 100083 SCREW, HEXHD 66 2B-67
100064 WASHER, FLAT 10 11-11 100084 BOLT, HEXHD 35 4-25
100064 WASHER, FLAT 16 11-3 100084 BOLT, HEXHEAD 3 7-67
100064 WASHER, FLAT 69 2A-67 100084 BOLT, HEXHD 27 7-69
100064 WASHER, FLAT 21 2A-73 100085 SCREW 2 3-107
100064 WASHER, FLAT 22 2A-79 100085 SCREW, HEXHEAD 2 3-115
100064 WASHER, FLAT 41 2A-89 100085 SCREW 6 3-111
100064 WASHER, FLAT 69 2B-67 100085 SCREW 6 3-113
100064 WASHER, FLAT 21 2B-73 100085 SCREW 18 3-41
100064 WASHER, FLAT 22 2B-79 100085 SCREW, HEXHD 25 3-45
100064 WASHER, FLAT 41 2B-89 100085 SCREW, HEXHD 34 3-61
100065 WASHER, SPRING 56 6-7 100085 SCREW 20 4-27

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-3
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100085 SCREW 34 4-25 100090 SCREW, HEXHD 64 2B-67
100085 SCREW 34 4-87 100091 SCREW, HEXHD 29 4-23
100085 SCREW 47 4-63 100091 SCREW, HEXHD 31 4-87
100085 SCREW 82 4-73 100091 SCREW, HEXHD 9 6-59
100085 SCREW, HEXHD 44 5-5 100091 SCREW, HEXHD 23 7-65
100085 SCREW 10 6-49 100091 SCREW, HEXHD 32 7-77
100085 SCREW 13 6-45 100091 SCREW, HEXHD 87 7-11
100085 SCREW 29 6-47 100091 SCREW, HEXHD 43 2A-83
100085 SCREW 31 6-55 100091 SCREW, HEXHD 43 2B-83
100085 SCREW 54 6-5 100092 BOLT, HEXHD 15 4-101
100085 SCREW 8 7-73 100092 BOLT, HEXHD 86 7-25
100085 SCREW 20 7-103 100093 BOLT, HEXHD 6 3-129
100085 SCREW 24 7-65 100093 BOLT, HEXHD 22 7-63
100085 SCREW, HEXHD 26 7-69 100094 BOLT, HEXHD 63 2A-67
100085 SCREW, HEXHD 42 7-107 100094 BOLT, HEXHD 63 2B-67
100085 SCREW, HEX HEAD 5 11-13 100111 SCREW 3 3-107
100085 SCREW, HEX HEAD 7 11-9 100111 SCREW, HEXHEAD 3 3-115
100085 SCREW, HEX HEAD 8 11-11 100111 SCREW, HEXHD 6 3-109
100085 SCREW 15 11-3 100111 SCREW, HEXHEAD 9 3-117
100085 SCREW, HEXHD 65 2A-67 100111 SCREW, HEXHD 21 3-147
100085 SCREW, HEXHD 65 2B-67 100111 SCREW, HEXHD 22 3-119
100086 SCREW, HEXHD 33 3-61 100111 SCREW, HEXHD 24 3-121
100086 SCREW, HEXHD 22 4-3 100111 SCREW, HEX 70 3-59
100086 SCREW, HEXHD 33 4-87 100111 SCREW, HEXHD 14 4-101
100086 SCREW, HEXHD 7 6-21 100111 SCREW, HEXHD 45 2A-85
100086 SCREW, HEXHD 32 6-57 100111 SCREW, HEXHD 45 2A-87
100086 SCREW, HEX HD 20 7-113 100111 SCREW, HEXHD 45 2B-85
100086 SCREW, HEXHD 41 7-107 100111 SCREW, HEXHD 45 2B-87
100086 SCREW, HEXHD 46 2A-83 100114 SCREW 6 4-53
100086 SCREW, HEXHD 46 2B-83 100114 SCREW, HEXHD 21 7-63
100089 SCREW, HEXHD 14 3-43 100114 SCREW, HEXHD 40 7-107
100089 SCREW 15 3-67 100115 BOLT 16 7-99
100089 SCREW, HEX HEAD 23 3-57 100115 BOLT 51 7-3
100089 SCREW, HEX 68 3-51 100115 BOLT 39 2A-89
100089 SCREW 19 4-27 100115 BOLT 39 2B-89
100089 SCREW 9 5-7 100116 BOLT 5 7-105
100089 SCREW 30 6-55 100116 BOLT, HEXHD 42 7-121
100089 SCREW, HEXHEAD 10 7-59 100122 CAPSCREW, SOCHD 12 4-45
100089 SCREW 24 7-61 100123 CAPSCREW 12 7-93
100089 SCREW 33 7-83 100125 SCREW, HEXHEAD 3 7-9
100089 SCREW 33 7-85 100125 SCREW, HEXHD 85 7-11
100089 SCREW 34 7-75 100128 SCREW, HEXHD 20 7-63
100089 SCREW 34 7-77 100128 SCREW, HEXHD 84 7-15
100089 SCREW 52 7-5 100131 BOLT, HEXHEAD 9 7-59
100089 SCREW 89 7-17 100131 BOLT, HEX HD 19 7-113
100089 SCREW 19 2A-73 100131 BOLT, HEXHD 22 7-65
100089 SCREW 21 2A-79 100133 BOLT, HEXHD 41 7-121
100089 SCREW, HEXHD 48 2A-85 100136 SCREW, HEXHD 40 7-121
100089 SCREW, HEXHD 40 2A-89 100138 BOLT, HEXHD 50 7-3
100089 SCREW 19 2B-73 100139 BOLT, HEXHD 39 7-107
100089 SCREW 21 2B-79 100141 BOLT, HEXHEAD 25 4-95
100089 SCREW, HEXHD 48 2B-85 100141 BOLT, HEX HD 18 7-113
100089 SCREW, HEXHD 40 2B-89 100145 BOLT, HEXHD 21 7-109
100090 SCREW, HEXHD 32 4-87 100146 SCREW, HEXHD 11 3-69
100090 SCREW, HEXHD 19 7-103 100146 SCREW, HEXHD 15 7-79
100090 SCREW, HEXHD 32 7-83 100146 SCREW, HEXHD 52 7-87
100090 SCREW, HEXHD 33 7-75 100147 WASHER, FLAT 14 3-67
100090 SCREW, HEXHD 81 7-37 100147 WASHER, FLAT 10 7-47
100090 SCREW, HEXHD 88 7-11 100147 WASHER, FLAT 18 7-45
100090 SCREW, HEXHD 88 7-15 100148 WASHER, FLAT 4 3-107
100090 SCREW, HEXHD 88 7-17 100148 WASHER, FLAT 4 3-115
100090 SCREW, HEXHD 64 2A-67 100148 WASHER, FLAT 7 3-109

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-4
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100148 WASHER, FLAT 8 3-117 100198 SCREW, HEXHD 30 7-85
100148 WASHER, FLAT 13 3-43 100198 SCREW, HEXHD 31 7-77
100148 WASHER, FLAT 13 3-67 100198 SCREW, HEXHD 62 2A-69
100148 WASHER, FLAT 17 3-41 100198 SCREW, HEXHD 23 2A-73
100148 WASHER, FLAT 21 3-119 100198 SCREW, HEXHD 41 2A-85
100148 WASHER, FLAT 22 3-103 100198 SCREW, HEXHD 62 2B-69
100148 WASHER, FLAT 23 3-121 100198 SCREW, HEXHD 23 2B-73
100148 WASHER, FLAT 33 4-29 100198 SCREW, HEXHD 41 2B-85
100148 WASHER 43 5-3 100199 BOLT, HEXHD 28 4-23
100148 WASHER, FLAT 43 5-5 100200 BOLT, HEXHEAD 24 4-95
100148 WASHER, FLAT 15 7-99 100200 BOLT, HEXHD 22 7-71
100148 WASHER, FLAT 19 7-63 100203 BOLT ,HEXHD 37 2A-89
100148 WASHER, FLAT 20 7-101 100203 BOLT, HEXHD 37 2B-89
100148 WASHER, FLAT 49 7-3 100207 CAPSCREW, SOCHD 14 4-31
100148 WASHER, FLAT 51 7-89 100209 SCREW, HEXHD 16 3-41
100148 WASHER, FLAT 42 2A-85 100209 SCREW, HEX 69 3-53
100148 WASHER, FLAT 14 2A-91 100209 SCREW, HEXHD 18 7-63
100148 WASHER, FLAT 42 2B-85 100209 SCREW, HEXHD 28 7-97
100148 WASHER, FLAT 14 2B-91 100209 SCREW, HEXHD 40 2A-85
100149 SCREW, HEXHD 35 3-101 100209 SCREW, HEXHD 40 2B-85
100149 SCREW, HEXHD 37 3-95 100210 BOLT 3 7-117
100149 SCREW, HEXHD 38 3-97 100210 SCREW, HEXHD 38 7-121
100149 SCREW, HEXHEAD 40 3-99 100210 BOLT 47 7-3
100152 SPLITPIN 16 4-17 100210 BOLT 82 7-15
100152 SPLITPIN 16 4-97 100210 BOLT 39 2A-83
100152 SPLITPIN 17 4-15 100210 BOLT 39 2A-87
100158 BOLT 32 3-61 100210 BOLT 13 2A-91
100159 BOLT, HEXHD 39 7-121 100210 BOLT 39 2B-83
100171 SCREW, HEXHD 20 7-109 100210 BOLT 39 2B-87
100173 BOLT, HEXHD 38 2A-89 100210 BOLT 13 2B-91
100173 BOLT, HEXHD 38 2B-89 100211 BOLT 12 3-67
100178 SCREW, HEXHEAD 10 3-133 100211 BOLT 17 7-63
100187 J-BOLT, (INCL.NUT) 28 6-47 100211 SCREW, HEXHD 38 2A-87
100189 SCREW, HEXHD 7 6-33 100211 SCREW, HEXHD 38 2B-87
100189 SCREW, HEXHD 53 6-7 100212 BOLT 12 3-43
100189 SCREW, HEXHD 83 7-19 100212 BOLT 30 3-61
100192 BOLT, HEXHD 81 4-73 100212 BOLT 45 3-3
100192 BOLT, HEXHEAD 12 7-67 100212 BOLT 19 7-101
100192 BOLT, HEXHD 25 7-69 100212 BOLT 29 7-83
100192 BOLT, HEXHD 25 7-71 100212 SCREW, HEXHD 30 7-75
100193 BOLT, HEXHEAD 107 3-49 100212 BOLT 37 2A-83
100193 SCREW, HEXHD 23 7-61 100212 BOLT 37 2A-85
100193 SCREW, HEXHD 31 7-53 100212 BOLT 37 2B-83
100193 SCREW, HEXHD 48 7-5 100212 BOLT 37 2B-85
100195 BOLT, HEXHD 18 4-27 100213 SCREW, CAP 73 3-53
100196 BOLT, HEXHD 52 6-5 100213 CAPSCREW 15 4-17
100196 BOLT, HEXHD 13 7-129 100214 SCREW, HEXHD 34 3-101
100196 BOLT, HEXHD 18 7-103 100214 SCREW, HEXHD 36 3-95
100196 BOLT, HEXHD 24 7-71 100214 SCREW, HEXHD 37 3-97
100196 BOLT, HEXHD 26 7-127 100214 SCREW,HEXHEAD 39 3-99
100196 BOLT, HEXHD 32 7-125 100215 SCREW, HEXHEAD 8 3-123
100197 SCREW, CAP 8 7-91 100215 SCREW, HEXHEAD 12 3-111
100197 SCREW, CAP 8 7-119 100220 CAPSCREW, SOCHD 46 7-5
100197 CAPSCREW, HEX SKT HD 17 7-113 100221 CAPSCREW 23 4-95
100198 SCREW, HEXHD 31 3-61 GRUBSCREW, SOC. DRIVE CUP
100223 45 7-3
100198 SCREW, HEXHD 30 4-89 POINT
100198 SCREW, HEXHD 29 6-55 100225 CAPSCREW, SOC HD 17 3-127
100198 SCREW, HEXHD 21 7-65 100225 CAPSCREW, SOCHD 14 4-17
100198 SCREW, HEXHD 23 7-69 100225 CAPSCREW, SOCHD 21 4-3
100198 SCREW, HEXHD 23 7-71 100225 CAPSCREW 80 4-73
100198 SCREW, HEXHD 25 7-127 100225 CAPSCREW 5 7-67
100198 SCREW, HEXHD 30 7-53 100228 CAPSCREW 13 4-31

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-5
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100238 SCREW, HEXHD 44 3-3 100312 NUT, NYLOC 17 4-27
100238 SCREW, HEXHD 21 7-71 100312 NUT, NYLOC 27 4-23
100238 SCREW, HEXHD 21 2A-3 100312 NUT, NYLOC 29 4-87
100238 SCREW, HEXHD 61 2A-69 100312 NUT, NYLOC 32 4-57
100238 SCREW, HEXHD 20 2A-79 100312 NUT, NYLOC 79 4-73
100238 SCREW, HEXHD 21 2B-3 100312 NUT, NYLOC 7 5-23
100238 SCREW, HEXHD 61 2B-69 100312 NUT, NYLOC 41 5-5
100238 SCREW, HEXHD 20 2B-79 100312 NUT, NYLOC 4 6-25
100244 CAPSCREW, HEX SKT HD 16 7-113 100312 NUT, NYLOC 5 6-43
100250 CAPSCREW, CSK 28 6-55 100312 NUT, NYLOC 26 6-55
100256 CAPSCREW, SOCHD 12 4-31 100312 NUT, NYLOC 27 6-47
100258 SCREW, HEX HD 15 7-113 100312 NUT, NYLOC 28 6-39
100258 SCREW, HEXHD 38 7-107 100312 NUT, NYLOC 30 6-57
100281 NUT, HEXAGON 27 6-55 100312 NUT, NYLOC 4 7-67
100281 NUT, HEXAGON 31 6-57 100312 NUT, NYLOC 8 7-59
100281 NUT, HEXAGON 50 7-89 100312 NUT, NYLOC 12 7-129
100281 NUT, HEXAGON 81 7-19 100312 NUT, NYLOC 17 7-103
100283 NUT, HEXAGON 51 6-7 100312 NUT, NYLOC 27 7-83
100283 NUT, HEXAGON 28 7-85 100312 NUT, NYLOC 28 7-75
100283 NUT, HEXAGON 29 7-77 100312 NUT, NYLOC 30 7-125
100284 NUT,HEXAGON 45 4-63 100312 NUT, NYLOC 37 7-121
100284 NUT, HEXAGON 36 2A-89 100312 NUT, NYLOC 41 7-5
100284 NUT, HEXAGON 36 2B-89 100312 NUT, NYLOC 48 7-89
100285 NUT, CLEVELOC 22 7-61 100312 NUT, NYLOC 79 7-25
100288 NUT, HEXAGON 32 4-29 100312 NUT, NYLOC 20 2A-3
100288 NUT, HEXAGON 44 7-3 100312 NUT, NYLOC 59 2A-67
100290 NUT, CASTLE 5 4-97 100312 NUT, NYLOC 59 2A-69
100293 NUT, HEXAGON 37 7-107 100312 NUT, NYLOC 17 2A-73
100293 NUT, HEXAGON 43 7-5 100312 NUT, M8 115 2B-27
100309 NUT, NYLOC 6 6-33 100312 NUT, NYLOC 20 2B-3
100309 NUT, NYLOC 8 6-31 100312 NUT, NYLOC 59 2B-67
100309 NUT, NYLOC 50 6-5 100312 NUT, NYLOC 59 2B-69
100310 NUT, NYLOC 43 3-3 100312 NUT, NYLOC 17 2B-73
100310 NUT, NYLOC 16 4-15 100314 NUT, NYLOC 5 3-129
100310 NUT, NYLOC 33 4-25 100314 NUT, NYLOC 29 3-61
100310 NUT, NYLOC 44 4-61 100314 NUT, NYLOC 5 4-81
100310 NUT, NYLOC 44 4-63 100314 NUT, NYLOC 6 4-79
100310 NUT, NYLOC 8 5-23 100314 NUT, NYLOC 6 4-85
100310 NUT, NYLOC 26 5-19 100314 NUT, NYLOC 7 4-83
100310 NUT 42 5-3 100314 NUT, NYLOC 8 4-53
100310 NUT, NYLOC 42 5-5 100314 NUT, NYLOC 13 4-101
100310 NUT, NYLOC 8 6-29 100314 NUT, NYLOC 26 4-23
100310 NUT, NYLOC 9 6-49 100314 NUT, NYLOC 28 4-87
100310 NUT, NYLOC 29 6-39 100314 NUT, NYLOC 6 6-21
100310 NUT, NYLOC 49 6-7 100314 NUT, NYLOC 5 7-57
100310 NUT, NYLOC 4 7-57 100314 NUT, NYLOC 16 7-63
100310 NUT, NYLOC 17 7-131 100314 NUT, NYLOC 16 7-103
100310 NUT, NYLOC 21 7-61 100314 NUT, NYLOC 26 7-83
100310 NUT, NYLOC 24 7-127 100314 NUT, NYLOC 26 7-85
100310 NUT, NYLOC 31 7-125 100314 NUT, NYLOC 27 7-77
100310 NUT, NYLOC 42 7-3 100314 NUT, NYLOC 40 7-5
100310 NUT, NYLOC 42 7-5 100314 NUT, NYLOC 78 7-17
100310 NUT, NYLOC 49 7-87 100314 NUT, NYLOC 80 7-37
100310 NUT, NYLOC 49 7-89 100314 NUT, NYLOC 58 2A-67
100310 NUT, NYLOC 80 7-19 100314 NUT, NYLOC 58 2B-67
100310 NUT, NYLOC 60 2A-69 100316 NUT, NYLOC 28 3-61
100310 NUT, NYLOC 18 2A-73 100316 NUT, NYLOC 42 3-3
100310 NUT, NYLOC 60 2B-69 100316 NUT, NYLOC 31 4-29
100310 NUT, NYLOC 18 2B-73 100316 NUT 40 5-3
100312 NUT, NYLOC 15 3-41 100316 NUT, NYLOC 3 7-43
100312 NUT, NYLOC 24 3-45 100316 NUT, NYLOC 14 7-99
100312 NUT, NYLOC 44 3-71 100316 NUT, NYLOC 15 7-63

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-6
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100316 NUT, NYLOC 20 7-65 100370 WASHER, HARDENED 47 6-5
100316 NUT, NYLOC CLASS 25 7-83 100370 WASHER, HARDENED 20 7-61
100316 NUT, NYLOC 26 7-75 100370 WASHER, HARDENED 22 7-83
100316 NUT, NYLOC 36 7-107 100370 WASHER, HARDENED 35 7-107
100316 NUT, NYLOC 36 7-121 100370 WASHER, HARDENED 39 7-5
100316 NUT, NYLOC CLASS 47 7-89 100370 WASHER, HARDENED 74 7-15
100316 NUT, NYLOC 77 7-15 100370 WASHER, HARDENED 74 7-17
100316 NUT, NYLOC 77 7-17 100370 WASHER, HARDENED 74 7-25
100316 NUT, NYLOC 36 2A-85 100370 WASHER, HARDENED 78 7-37
100316 NUT, NYLOC 12 2A-91 100370 WASHER, HARDENED 56 2A-67
100316 NUT, NYLOC 36 2B-85 100370 WASHER, HARDENED 28 2A-73
100316 NUT, NYLOC 12 2B-91 100370 WASHER, HARDENED 35 2A-83
100322 NUT, HEX 19 7-109 100370 WASHER, HARDENED 56 2B-67
100323 NUT, NYLOC 27 3-61 100370 WASHER, HARDENED 28 2B-73
100323 NUT, NYLOC 43 4-61 100370 WASHER, HARDENED 35 2B-83
100323 NUT, NYLOC 25 6-55 100372 CAPSCREW, SOCHEAD 5 3-133
100323 NUT, NYLOCK 14 7-113 100383 BOLT 26 6-39
100323 NUT, NYLOC 24 7-83 100383 BOLT 23 7-127
100323 NUT, NYLOC 25 7-75 100385 SCREW, MACHINE, H SLT RND BRASS 25 6-47
100328 WASHER 52 3-137 100386 SCREW 22 4-95
100328 WASHER 52 3-141 100390 CAPSCREW, CSK SOCHD 12 7-39
100354 WASHER, COPPER 25 5-19 100403 NUT, NYLOC 8 6-59
100358 WASHER, FLAT, S/STEEL 48 6-5 100403 NUT, NYLOC 24 6-47
100358 WASHER, FLAT 79 7-33 100407 NUT, CASTLE 28 4-103
100358 WASHER, FLAT, S/STEEL 57 2A-67 100415 NUT, NYLOC 14 7-63
100358 WASHER, FLAT, S/STEEL 57 2B-67 100421 WASHER, FENDER 7 6-29
100359 WASHER, FENDER 76 7-17 100421 WASHER, FENDER 11 6-27
100362 BOLT 11 3-67 100423 WASHER, FLAT 21 4-95
100363 SCREW, HEXHD 35 7-121 100423 WASHER, FLAT 13 7-113
100364 SCREW, HEXHEAD 7 3-123 100424 WASHER, HARDENED 26 3-61
100364 SCREW, HEXHEAD 9 3-111 100424 WASHER, HARDENED 13 4-17
100364 SCREW, HEXHD 17 3-91 100424 WASHER, HARDENED 15 4-15
100364 SCREW, HEXHD 37 3-89 100424 WASHER, HARDENED 30 4-29
100364 SCREW, HEXHD 5 6-33 100424 WASHER, HARDENED 4 7-117
100364 SCREW, HEXHD 29 6-57 100424 WASHER, FLAT, HARDENED 12 7-113
100364 SCREW, HEXHD 15 7-103 100424 WASHER, HARDENED 19 7-65
100364 SCREW, HEXHD 75 7-17 100424 WASHER, HARDENED 34 7-107
100364 SCREW, HEXHD 19 2A-79 100424 WASHER, HARDENED 34 7-121
100364 SCREW, HEXHD 35 2A-89 100424 WASHER, HARDENED 73 7-15
100364 SCREW, HEXHD 19 2B-79 100424 WASHER, HARDENED 19 2A-3
100364 SCREW, HEXHD 35 2B-89 100424 WASHER, HARDENED 34 2A-83
100365 SCREW, HEXHEAD 6 3-123 100424 WASHER, HARDENED 34 2A-85
100365 SCREW, HEXHD 24 2A-73 100424 WASHER, HARDENED 34 2A-87
100365 SCREW, HEXHD 24 2B-73 100424 WASHER, HARDENED 19 2B-3
100367 BOLT, HEXHD 42 4-63 100424 WASHER, HARDENED 34 2B-83
100368 SCREW, HEXHD 41 4-61 100424 WASHER, HARDENED 34 2B-85
100368 SCREW, HEXHD 24 6-55 100424 WASHER, HARDENED 34 2B-87
100368 SCREW, HEXHD 23 7-83 100430 SPLITPIN 21 4-59
100368 SCREW, HEXHD 24 7-75 100431 SPLITPIN 27 4-103
100370 WASHER, HARDENED 23 3-45 100449 STUD, STRETCH 36 3-77
100370 WASHER, HARDENED 7 4-53 100449 STUD, STRETCH 36 3-89
100370 WASHER, HARDENED 24 4-33 100449 STUD, STRETCH 37 3-83
100370 WASHER, HARDENED 25 4-23 100450 NUT, UNPLATED 35 3-77
100370 WASHER 32 4-25 100450 NUT 35 3-89
100370 WASHER, HARDENED 78 4-73 100450 NUT, UNPLATED 36 3-83
100370 WASHER, HARDENED 5 6-21 100451 WASHER, SPRING, UNPLATED 34 3-77
100370 WASHER, HARDENED 8 6-49 100451 WASHER, SPRING 34 3-89
100370 WASHER, HARDENED 12 6-45 100451 WASHER, SPRING, UNPLATED 35 3-83
100370 WASHER, HARDENED 23 6-55 100457 CAPSCREW, SOCHD 9 4-67
100370 WASHER, HARDENED 26 6-47 100461 CAPSCREW 1 3-125
100370 WASHER, HARDENED 27 6-39 100461 CAPSCREW 5 3-107
100370 WASHER, HARDENED 28 6-57 100461 CAPSCREW 8 3-109

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-7
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100461 CAPSCREW 24 4-65 100547 WASHER, FLAT, HARDENED 17 7-109
100461 CAPSCREW 27 7-97 100548 WASHER, HARDENED 17 3-47
100467 CAPSCREW, SOCHEAD 2 3-125 100548 WASHER, HARDENED 3 6-25
100467 CAPSCREW, SOCHD 9 3-109 100548 WASHER, HARDENED 21 6-55
100470 CAPSCREW, SOCHD 12 4-17 100548 WASHER, HARDENED 27 6-57
100470 CAPSCREW, SOCHD 14 4-15 100548 WASHER, HARDENED 46 6-7
100482 SCREW, HEXHD 29 4-29 100548 WASHER, HARDENED 6 7-57
100493 BOLT, HEXHD 31 4-57 100548 WASHER, HARDENED 38 7-5
100494 SCREW, HEXHEAD 19 3-47 100548 WASHER, HARDENED 54 2A-67
100494 SCREW, HEXHEAD 2 5-17 100548 WASHER, HARDENED 26 2A-73
100494 SCREW, HEXHEAD 24 5-19 100548 WASHER, HARDENED 54 2B-67
100494 SCREW, HEXHEAD 7 7-73 100548 WASHER, HARDENED 26 2B-73
100494 SCREW, HEXHEAD 14 7-103 100549 WASHER, FLAT 24 3-61
100494 SCREW, HEXHEAD 22 7-127 100549 WASHER, FLAT 28 4-29
100494 SCREW, HEXHEAD 55 2A-69 100569 SCREW, HEXHD 13 3-41
100494 SCREW, HEXHEAD 55 2B-69 100569 SCREW 16 4-27
100497 CAPSCREW, SOCHD 25 6-39 100569 SCREW, HEXHD 30 4-57
100497 CAPSCREW, SOCHD 46 7-89 100569 SCREW, HEXHD 38 5-5
100498 BOLT 18 2B-3 100569 SCREW, HEXHD 24 6-39
100506 CAPSCREW, SOC HD 36 4-35 100569 SCREW, HEXHEAD 6 7-67
100506 CAPSCREW, SOCHD 39 4-61 100569 SCREW, HEXHD 19 7-61
100507 CAPSCREW, SOC HD 44 4-35 100569 SCREW, HEXHD 20 7-83
100510 NUT, WHEEL 33 3-101 100569 SCREW, HEXHD 22 7-75
100510 NUT, WHEEL 35 3-95 100569 SCREW, HEXHD 44 7-87
100510 NUT, WHEEL(COLLAR)26TON 36 3-97 100569 SCREW, HEXHD 17 2A-3
100510 NUT, WHEEL (COLLAR) 38 3-99 100569 SCREW, HEXHD 18 2A-79
100511 STUD, WHEEL 34 3-95 100569 SCREW, HEXHD 17 2B-3
100511 STUD, WHEEL26 TON AXLE 35 3-97 100569 SCREW, HEXHD 18 2B-79
100511 STUD, WHEEL 37 3-99 100575 WASHER 38 5-3
100521 WASHER, WHEEL STUD 32 3-101 100588 G-RING 12 5-13
100521 WASHER, WHEEL STUD 33 3-95 100590 G-RING 1 5-11
100521 WASHER 34 3-97 100590 G-RING 11 5-13
100521 WASHER, WHEEL STUD 36 3-99 100591 TAPER, DOWEL, THRU DRIVE REAR 33 3-77
100530 WASHER, COPPER 25 5-21 100591 TAPER DOWEL 33 3-89
100532 WASHER, HARDENED 10 3-69 100591 TAPER, DOWEL, T-DRIVE, REAR 34 3-83
100532 WASHER, HARDENED 18 3-47 100594 WASHER, FENDER 7 6-31
100532 WASHER, HARDENED 25 3-61 100604 NUT, SLOTTED 13 4-15
100532 WASHER, HARDENED 41 3-3 100608 CAPSCREW, BUTTON,SOC HD 12 7-47
100532 WASHER, HARDENED 38 4-61 100608 CAPSCREW, BUTTON, SOC HD 20 7-45
100532 WASHER, HARDENED 22 6-55 100608 CAPSCREW 43 7-87
100532 WASHER, HARDENED 18 7-109 100613 WASHER 26 7-55
100532 WASHER, HARDENED 21 7-83 100614 WASHER, ALTERNATOR TO SUPPORT 47 2A-45
100532 WASHER, HARDENED 23 7-75 100615 WASHER, FLAT 45 6-7
100532 WASHER, HARDENED 33 7-107 CAPSCREW, BUTTON SOCHD BLACK-
100615 77 7-27
100532 WASHER, HARDENED 33 7-121 JAP
100536 WASHER, HARDENED 9 3-69 100618 NUT, NYLOC, STAINLESS 7 6-59
100536 WASHER, HARDENED 13 7-63 100618 NUT, NYLOC 31 7-107
100536 WASHER, HARDENED 14 7-79 100619 SCREW 37 5-3
100536 WASHER, HARDENED 32 7-107 100619 SCREW, HEXHD 30 7-107
100536 WASHER, HARDENED 32 7-121 100642 CAPSCREW, SOCHD 23 6-47
100536 WASHER, HARDENED 45 7-87 100644 BOLT, HEXHEAD 20 4-95
100536 WASHER, HARDENED 72 7-15 100652 NUT, STOVER 19 4-95
100536 WASHER, HARDENED 27 2A-73 100652 NUT, STOVER 20 7-69
100536 WASHER, HARDENED 33 2A-87 100652 NUT, STOVER 20 7-71
100536 WASHER, HARDENED 34 2A-89 100652 NUT, STOVER 32 2A-85
100536 WASHER, HARDENED 27 2B-73 100652 NUT, STOVER 32 2B-85
100536 WASHER, HARDENED 33 2B-87 100653 NUT, STOVER 16 3-47
100536 WASHER, HARDENED 34 2B-89 100653 NUT, STOVER 40 3-3
100543 WASHER, FENDER, S/STEEL 14 3-41 100653 NUT, STOVER 18 4-95
100543 WASHER, FENDER, S/STEEL 25 2A-73 100653 NUT, STOVER 29 7-107
100543 WASHER, FENDER, S/STEEL 25 2B-73 100653 NUT, STOVER 31 7-121
100547 WASHER, FLAT, HARDENED 11 7-93 100653 NUT, STOVER 16 2A-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-8
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100653 NUT, STOVER 16 2B-3 100726 SCREW, HEXHD 21 3-81
100654 NUT, STOVER 8 3-69 100726 SCREW, HEXHD 21 3-85
100654 NUT, STOVER 29 4-57 100726 SCREW, HEXHD 21 3-87
100654 NUT, STOVER 7 7-59 100726 SCREW, HEXHD 22 3-75
100654 NUT, STOVER 11 7-113 100726 SCREW, HEXHD 32 3-77
100654 NUT, STOVER 13 7-79 100726 SCREW 32 3-89
100654 NUT, STOVER 18 7-65 100726 SCREW, HEXHD 33 3-83
100654 NUT, STOVER 28 7-107 100726 SCREW, HEXHD TENSILOCK 18 7-101
100654 NUT, STOVER 30 7-121 100730 BOLT, HEXHEAD 17 4-95
100654 NUT, STOVER 37 7-3 100730 BOLT, HEXHD 36 4-63
100654 NUT, STOVER 37 7-5 100730 BOLT, HEXHD 10 6-27
100654 NUT, STOVER 42 7-87 100730 BOLT, HEXHD 16 7-131
100654 NUT, STOVER 71 7-15 100730 BOLT, HEXHD 21 7-127
100654 NUT, STOVER 33 2A-89 100730 BOLT, HEXHD 29 7-125
100654 NUT, STOVER 33 2B-89 100730 BOLT, HEXHD 70 7-17
100655 NUT, STOVER 11 3-43 100730 BOLT, HEXHD 29 2A-89
100655 NUT, STOVER 11 4-17 100730 BOLT, HEXHD 29 2B-89
100655 NUT, STOVER 12 4-15 100731 SCREW 12 3-41
100655 NUT, STOVER 36 7-3 100731 SCREW 20 3-45
100655 NUT, STOVER 31 2A-83 100731 SCREW 21 3-61
100655 NUT, STOVER 31 2A-85 100731 SCREW 21 3-103
100655 NUT, STOVER 32 2A-89 100731 SCREW 24 4-23
100655 NUT, STOVER 31 2B-83 100731 SCREW 27 4-29
100655 NUT, STOVER 31 2B-85 100731 SCREW, HEXHD 2 6-25
100655 NUT, STOVER 32 2B-89 100731 SCREW 22 6-39
100657 NUT, STOVER 10 3-43 100731 SCREW 26 6-57
100657 NUT, STOVER 22 3-45 100731 SCREW, HEXHEAD 2 7-117
100657 NUT, STOVER 35 7-5 100731 SCREW, HEXHEAD 6 7-59
100657 NUT, STOVER 16 2A-73 100731 SCREW 11 7-129
100657 NUT 17 2A-79 100731 SCREW 12 7-99
100657 NUT, STOVER 30 2A-83 100731 SCREW 32 7-5
100657 NUT, STOVER 31 2A-89 100731 SCREW 40 7-87
100657 NUT, STOVER 16 2B-73 100731 SCREW 40 7-89
100657 NUT 17 2B-79 100731 SCREW 69 7-25
100657 NUT, STOVER 30 2B-83 100731 SCREW 76 7-41
100657 NUT, STOVER 31 2B-89 100731 SCREW 14 11-3
100658 BOLT, HEXHD 37 4-61 100731 SCREW 16 2A-79
100659 BOLT, HEXHD 23 6-39 100731 SCREW 28 2A-89
100670 U BOLT, CLAMP 29 2A-83 100731 SCREW 16 2B-79
100670 U BOLT, CLAMP 30 2A-89 100731 SCREW 28 2B-89
100670 U BOLT, CLAMP 29 2B-83 100733 SCREW 21 6-39
100670 U BOLT, CLAMP 30 2B-89 100734 BOLT, HEXHD 68 7-15
100672 STUD 41 7-89 100747 BOLT 27 4-87
100674 BOLT, HEXHD 28 4-57 100747 BOLT 77 4-73
100684 SCREW, HEX HD 122 3-59 100747 BOLT 19 7-69
100684 BOLT, HEXHD 34 7-5 100753 BOLT, HEXHD 21 7-77
100702 BOLT, HEXHD 13 7-99 100757 SCREW, HEXHEAD 5 3-115
100702 BOLT, HEXHD 33 7-3 100757 SCREW, HEXHEAD 6 3-107
100702 BOLT, HEXHD 28 2A-83 100757 SCREW, HEXHD 16 4-11
100702 BOLT, HEXHD 28 2A-85 100757 SCREW, HEXHD 31 7-5
100702 BOLT, HEXHD 28 2B-83 100761 BOLT, HEXHD 29 7-121
100702 BOLT, HEXHD 28 2B-85 100762 BOLT, HEXHD 23 4-23
100703 BOLT 36 5-3 100764 BOLT, HEXHD 26 4-29
100720 BOLT, HEX HD 10 3-63 100767 BOLT, HEXHD 20 3-61
100720 BOLT, HEX HD 15 3-63 100769 BOLT, HEXHD 31 3-77
100720 BOLT, HEX HD 18 3-63 100769 BOLT 31 3-89
100720 BOLT, HEXHD 23 3-61 100769 BOLT, HEXHD 32 3-83
100721 BOLT, HEXHD 22 3-61 100777 NUT, HEXAGON 10 7-93
100724 BOLT, HEXHD 27 4-57 100777 NUT, HEXAGON 16 7-109
100725 BOLT, HEXHD 21 3-45 100785 WASHER, FLAT S/STEEL 13 7-103
100726 SCREW, HEXHD 16 3-91 100788 NUT 15 3-91
100726 SCREW 21 3-79 100788 NUT 20 3-79

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-9
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
100788 NUT 20 3-81 100898 SCREW, HEXHD 19 3-45
100788 NUT 20 3-85 100919 SCREW, PAN HD 22 5-21
100788 NUT 20 3-87 100919 SCREW, SLT CHEESEHD BRASS 21 6-47
100788 NUT 21 3-75 100920 SCREW, SLT CHEESEHD 6 6-59
100788 NUT, UNPLATED 30 3-77 100923 SCREW, HEXHD 7 3-69
100788 NUT 30 3-89 100925 SCREW, HEXHD DURLOCK 4 3-13
100788 NUT, UNPLATED 31 3-83 100925 SCREW, HEXHD 19 3-61
100789 STUD 14 3-91 100931 BOLT, HEXHD 17 3-87
100789 STUD 19 3-79 100931 BOLT, HEXHD 27 3-89
100789 STUD 19 3-81 100931 BOLT 38 7-87
100789 STUD 19 3-85 100936 BOLT 64 7-17
100789 STUD 19 3-87 100938 SCREW, COUNTERSUNK 10 7-51
100789 STUD 20 3-75 100944 BOLT, HEXHD 18 3-61
100789 STUD, UNPLATED 29 3-77 100945 SCREW, HEXHD 22 6-57
100789 STUD 29 3-89 100946 CAPSCREW, SOCHD 8 4-67
100789 STUD, UNPLATED 30 3-83 100947 WASHER, FLAT 68 7-29
100790 WASHER, SPRING 13 3-91 100952 CAPSCREW, SOCHD 11 4-45
100790 WASHER 18 3-79 100952 CAPSCREW, SOCHD 23 4-33
100790 WASHER, SPRING 18 3-81 100953 CAPSCREW, SOCHD 53 2A-69
100790 WASHER, SPRING 18 3-85 100953 CAPSCREW,S OCHD 53 2B-69
100790 WASHER, SPRING 18 3-87 100965 CAPSCREW, SOCHD 26 4-103
100790 WASHER, SPRING 19 3-75 100966 NUT, CLEVELOC 17 3-61
100790 WASHER, SPRING, UNPLATED 28 3-77 100966 NUT, CLEVELOC 18 7-61
100790 WASHER, SPRING 28 3-89 100978 POP RIVET 16 3-87
100790 WASHER, SPRING, UNPLATED 29 3-83 100978 POP RIVET 17 3-79
100799 BOLT, WING 75 7-29 100978 POP RIVET 17 3-81
100805 SCREW, HEXHEAD 20 6-39 100978 POP RIVET 17 3-85
100807 CAPSCREW, SOCHD 10 3-109 100978 POP RIVET 18 3-75
100808 SCREW, CAP 74 3-51 100978 POP RIVET 27 3-77
100811 NUT, NYLOC S/STEEL 20 6-55 100985 SCREW, HEXHD 26 7-107
100811 NUT, NYLOC S/STEEL 25 6-57 100988 CAPSCREW, CSK SOCHD 23 4-35
100812 WASHER 11 6-45 100989 SCREW, HEXHD 9 3-43
100812 WASHER 19 6-55 100994 CAPSCREW 28 7-125
100812 WASHER 24 6-57 100994 CAPSCREW 30 7-3
100830 SCREW, PANHD, SELFTAP 74 7-27 100995 SCREW, HEXHD 19 7-85
100830 SCREW,PANHD, SELFTAP 74 7-29 100995 SCREW, HEXHD 20 7-77
100832 CAPSCREW,CSK, SOCHD 67 7-19 101008 BOLT, HEXHD 15 3-47
100832 CAPSCREW, CSK, SOCHD 73 X 7-31 101010 WASHER, FENDER 67 7-27
100835 CAPSCREW 72 7-27 101038 BOLT, HEXHD 39 3-5
100835 CAPSCREW 72 7-29 101054 PIN, DOWEL 97 3-39
100835 CAPSCREW 72 7-33 101059 SCREW, SLT CHEESEHD BRASS 20 6-47
100837 CAPSCREW, CSK, SOCHD 66 7-19 101064 NUT, STOVER 23 5-19
100837 CAPSCREW, CSK, SOCHD, S/S 66 7-25 101072 CAPSCREW, SOCHD 38 3-3
100838 WASHER, FLAT 22 6-47 101081 WASHER, HARDENED 23 4-65
100838 WASHER, FLAT 71 7-27 101081 WASHER, HARDENED 26 7-97
100838 WASHER, FLAT 71 7-29 101085 SCREW, HEXHD 4 6-33
100841 SCREW 9 6-27 101087 NUT, HEX FINE CLASS 22 4-65
100842 POP RIVET 70 7-27 101087 NUT, HEX 25 7-97
100846 NUT, CENTRE LOCK 11 7-47 101088 WASHER, COPPER 20 3-147
100846 NUT, CENTRE LOCK 17 7-45 101088 WASHER, DOWTY 9 6-45
100847 CAPSCREW, SOCHD 6 4-43 101088 WASHER, DOWTY 19 6-39
100848 CAPSCREW, SOCHD 5 4-43 101129 BOLT, HEXHD 5 6-59
100850 STUD 65 7-19 101129 BOLT, HEXHD 34 7-55
100857 WASHER, BODY 9 7-47 101149 SCREW, HXHD 15 7-109
100857 WASHER, BODY 16 7-45 101151 SCREW, HEXHD 19 3-147
100861 SCREW 18 6-55 101152 SCREW, CSK, SELFTAP 66 7-27
100861 SCREW 23 6-57 101167 WASHER, SPRING 5 6-13
100868 WASHER, PROFILED 27 7-107 101167 WASHER, SPRING 8 6-27
100870 CAPSCREW, SOCHD 11 4-15 101167 WASHER, SPRING 44 6-7
100872 SCREW, PANHD SELFTAP 69 7-27 101168 SCREW, PAN 43 6-7
100878 WASHER, FENDER 39 7-89 101170 SCREW, PAN 42 6-7
100879 SCREW, SLT CHEESEHD 10 6-45 101171 SCREW, PAN 4 6-13

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-10
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
101171 SCREW, PAN 41 6-7 101347 BOLT 12 7-63
101172 BOLT, HEX 65 7-41 101351 WASHER, COPPER 29 3-107
101174 CAPSCREW, CSK, SOC 63 7-19 101351 WASHER, COPPER 37 3-109
101174 CAPSCREW 64 7-33 101353 CAPSCREW, SOCHEAD 7 7-57
101174 CAPSCREW, CSK, SOC 64 7-31 101354 CAPSCREW, SOCHD 27 7-121
101175 CAPSCREW, CSK, SOC 63 7-27 101356 BOLT, HEXHD 60 7-37
101176 NUT, SPEED 6 6-31 101356 BOLT, HEXHD 25 2A-85
101176 NUT, SPEED 62 7-27 101356 BOLT, HEXHD 25 2B-85
101176 NUT, SPEED 62 7-29 101360 NUT, STOVER 16 3-61
101181 SCREW, PAN 7 6-27 101360 NUT, STOVER 24 4-29
101185 CAPSCREW, BUT.SOCHD 61 7-27 101991 CAPSCREW, SOCHEAD 6 3-115
101192 BOLT, HEXHD 25 7-107 101991 CAPSCREW, SOCHEAD 7 3-107
101193 WASHER, SPRING 40 6-7 101991 CAPSCREW, SOCHD 11 3-109
101205 STUD, WHEEL 31 3-101 101991 CAPSCREW, SOCHD 18 3-147
101216 WASHER, SERRATED 39 6-5 101991 CAPSCREW, SOCHD 30 3-101
101225 SCREW, HEXHD 35 5-5 101991 CAPSCREW, SOCHD 32 3-95
101228 WASHER, PROFILED 24 7-107 101993 SCREW, HEXHEAD 36 3-3
101247 SCREW, CAP 23 5-21 101993 SCREW 31 4-25
101248 J-BOLT 4 4-81 101993 SCREW, HEXHEAD 22 5-19
101248 J-BOLT 5 4-79 101993 SCREW, HEXHEAD 6 6-29
101248 J-BOLT 5 4-85 101993 SCREW, HEXHEAD 52 2A-67
101258 U-BOLT 5 4-53 101993 SCREW, HEXHEAD 52 2A-69
101271 CAPSCREW, SOCHD 22 4-33 101993 SCREW, HEXHEAD 52 2B-67
101273 CAPSCREW, SOCHD 17 7-101 101993 SCREW, HEXHEAD 52 2B-69
101278 NUT, CASTLE 10 4-17 101994 CAPSCREW, SOCHD 16 7-65
101284 J-BOLT 6 4-83 101997 CAPSRREW, SOCHD 31 3-95
101292 CAPSCREW, BUT, SOCHD 9 6-61 101997 CAPSCREW,S OCHD 33 3-97
101301 WASHER, FLAT 29 7-5 101997 CAPSCREW, SOCHEAD 35 3-99
101307 WASHER, FLAT 4 3-129 101997 CAPSCREW, SOCHD 18 6-39
101307 WASHER, FLAT 11 3-41 101997 CAPSCREW, SOCHD 38 6-5
101307 WASHER, FLAT 3 4-81 105013 SCREW, HEXHD 23 4-29
101307 WASHER, FLAT 4 4-79 120025 ELBOW 76 4-73
101307 WASHER, FLAT 4 4-85 120029 CONNECT 75 4-73
101307 WASHER, FLAT 5 4-83 120029 CONNECT 75 4-75
101307 WASHER, FLAT 26 4-87 120031 CONNECTOR 15 2A-73
101307 WASHER, FLAT 17 7-61 120031 CONNECTOR 15 2B-73
101307 WASHER, FLAT 18 7-83 120040 PLUG 30 4-25
101307 WASHER, FLAT 19 7-75 120044 PLUG, HEX HD 11 4-31
101307 WASHER, FLAT 19 7-77 120045 PLUG, HEX HEAD 25 4-103
101307 WASHER, FLAT 62 7-11 120046 ELBOW 74 4-73
101307 WASHER, FLAT 27 2A-85 120047 ELBOW 73 4-73
101307 WASHER, FLAT 27 2B-85 120051 ADAPTOR, MALE NPTF, PUSHLOCK 20 3-119
101309 WASHER, FENDER 19 6-47 120051 ADAPTOR, MALE NPTF, PUSHLOCK 22 3-121
101309 WASHER, FENDER 17 7-65 120053 ADAPTOR, MALE NPTF, PUSHLOCK 3 10-33
101309 WASHER, FENDER 17 7-83 120106 CONNECTOR 3 5-17
101309 WASHER, FENDER 17 7-85 120106 CONNECTOR 21 5-19
101309 WASHER, FENDER 18 7-75 120129 CONNECT 72 4-73
101309 WASHER, FENDER 18 7-77 120142 FLANGE, HALF 4 4-53
101309 WASHER, FENDER 26 2A-85 120148 CONNECTOR 10 3-67
101309 WASHER, FENDER 26 2B-85 120148 CONNECTOR 10 7-129
101318 WASHER, FLAT, HARDENED 28 7-121 120148 CONNECTOR 20 7-127
101324 BOLT, HEXHD 37 3-3 120148 CONNECTOR 27 7-125
101324 BOLT, HEXHD 15 2A-3 120157 CONNECTOR 10 5-13
101324 BOLT, HEXHD 15 2B-3 120161 ADAPTOR, BARBED HOSE 14 3-47
101325 BOLT, HEXHD 9 7-93 120161 ADAPTOR, BARBED HOSE 20 3-103
101325 BOLT, HEXHD 14 7-109 120161 ADAPTOR, BARBED HOSE 20 3-105
101326 BOLT, HEXHD 8 7-93 120161 ADAPTOR, BARBED HOSE 71 4-73
101326 BOLT, HEXHD 13 7-109 120161 ADAPTOR, BARBED HOSE 71 4-75
101343 WASHER, MILDSTEEL 16 4-95 120162 ADAPTOR 51 2A-69
101345 WASHER, HARDENED 15 4-95 120162 ADAPTOR 51 2B-69
101345 WASHER, HARDENED 25 4-29 120166 VALVE, DRAIN 2 5-11
101345 WASHER, HARDENED 5 7-59 120196 PLUG, ZINC/CAD PLATED 8 4-59

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-11
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
120196 PLUG, ZINC/CAD PLATED 24 4-103 120768 BOLT, BANJO 35 3-109
120196 PLUG 11 7-63 120788 FITTING, BANJO 27 3-107
120222 FLANGE, HALF 21 4-33 120788 FITTING, BANJO 36 3-109
120237 FLANGE, HALF 10 4-45 120804 ELBOW 8 5-17
120238 FLANGE, HALF 20 4-3 120807 ELBOW 9 3-67
120238 FLANGE, HALF 20 4-33 120807 ELBOW 14 7-131
120253 PLUG, HEX HEAD 17 3-147 120807 ELBOW 18 7-127
120285 UNION 4 5-17 120807 ELBOW 25 7-125
120286 UNION 70 4-73 120814 ELBOW 15 2A-79
120286 UNION 34 5-3 120814 ELBOW 15 2B-79
120286 UNION 34 5-5 120819 ELBOW 32 5-3
120315 ELBOW 33 3-109 120851 NIPPLE 10 7-79
120316 CONNECT 30 3-107 120851 NIPPLE 35 7-87
120322 PLUG, WITH O-RING 17 5-21 120924 CONNECTOR 14 2A-79
120333 PLUG, HEX SOCKET 28 3-83 120924 CONNECTOR 14 2B-79
120336 PLUG ASSEMBLY,SHIPPING 1 3-29 120926 FITTING, HOSE ADPT, 1/4” BSP 5 10-33
120336 PLUG, HEX HEAD 35 3-5 120965 ADAPTOR, STRAIGHT 20 5-19
120352 CONNECTOR 6 5-23 120969 ADAPTOR 9 5-17
120356 BULKHEAD 5 5-17 120970 CONNECTOR 31 5-3
120366 TEE 6 5-17 121045 ADAPTOR 17 5-9
120391 PLUG, HEX HEAD 12 7-79 121059 CONNECT, SPEC 14 2A-3
120391 PLUG, HEX HEAD 37 7-87 121059 CONNECT, SPEC 14 2B-3
120392 PLUG 19 3-103 121066 CONNECTOR 16 3-147
120392 PLUG, HEXHEAD 11 7-117 121088 TEE, B/H, BRANCH 65 4-73
120396 PLUG, FILLER 44 3-49 121088 TEE, B/H, BRANCH 65 4-75
120397 PLUG 25 4-89 121089 CONNECT 64 4-73
120399 PLUG, BANKING 18 3-103 121091 TEE, B/H, BRANCH 63 4-73
120399 PLUG, BLANKING 9 5-13 121091 TEE, B/H, BRANCH 63 4-75
120478 UNION 12 4-101 121102 TEE, B/H, BRANCH 19 3-119
120587 PLUG 17 3-103 121102 TEE, B/H, BRANCH, 21 3-121
120588 PLUG, HOLLOW HEX 19 4-3 121104 TEE, UNION 18 3-119
120588 PLUG 29 4-25 121104 TEE, UNION 20 3-121
120588 PLUG 26 5-21 121172 CONNECTOR 17 3-119
120588 PLUG 15A 5-21 121172 CONNECTOR 19 3-121
120607 FLANGE, HALF 7 4-67 121186 ADAPTOR 16 5-21
120607 FLANGE, HALF 10 4-31 121224 PLUG, HOLLOW HEX 16 3-103
120631 FITTING, TUBE 12 5-21 121231 CONNECTOR 8 5-13
120640 CONNECTOR 27 5-21 121241 CONNECTOR 18 3-121
120640 CONNECTOR 15B 5-21 121258 TEE, BRANCH 19 5-19
120667 ELBOW 14 2A-73 121263 PLUG, DRAIN 2 2A-71
120667 ELBOW 14 2B-73 121263 PLUG, DRAIN 2 2B-71
120670 CONNECTOR 13 2A-73 121268 DOUBLE BANJO BOLT 13 2A-79
120670 CONNECTOR 13 2B-73 121268 DOUBLE BANJO BOLT 13 2B-79
120674 CONNECT, SPEC 69 4-73 121275 MALE, TAIL 13 3-47
120676 ADAPTOR, COMPRESSOR, HVAC 8 7-57 121275 MALE, TAIL, 90 DEG 15 3-103
120677 ELBOW 23 4-103 121275 MALE, TAIL 15 3-105
120678 CONNECTOR 15 4-11 121275 MALE, TAIL 34 3-3
120679 ADAPTOR 29 7-53 121275 MALE 62 4-73
120680 CONNECTOR 5 5-23 121275 MALE 62 4-75
120682 PLUG 11 7-79 121289 CAP, DUST 12 3-63
120726 CAP 36 7-89 121290 VALVE, AIR-RELIEF 11 3-63
120743 ELBOW, SPEC 68 4-73 121296 CONNECTOR, FEMALE, 16 WAY 1 6-63
120747 UNION 7 5-17 121308 TEE, BRANCH 61 4-73
120747 UNION 15 7-131 121314 ADAPTOR, MALE 33 3-3
120747 UNION 19 7-127 121317 FLANGE, HALF 9 4-17
120747 UNION 26 7-125 121317 FLANGE, HALF 9 4-45
120748 UNION 67 4-73 121350 ELBOW 4 5-23
120748 UNION 67 4-75 121350 ELBOW 17 5-19
120751 UNION 66 4-73 121350 ELBOW 17 7-127
120751 UNION 66 4-75 121350 ELBOW 24 7-125
120758 UNION 33 5-3 121353 ORIFICE 24 4-5
120768 BOLT, BANJO 28 3-107 121353 ORIFICE 24 4-7

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-12
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
121364 ADAPTOR 3 5-11 122075 CONNECTOR 3 4-13
121364 ADAPTOR 7 5-13 122075 CONNECTOR 9 4-101
121365 ADAPTOR 4 5-11 122075 CONNECT 23 4-25
121368 ORIFICE, CHECK 18 4-3 122075 CONNECTOR 25 4-57
121390 FLANGE, HALF 9 4-31 122076 ELBOW 15 4-33
121393 CONNECTOR 8 5-7 122083 CONNECTOR 15 3-147
121398 ELBOW 7 5-7 122084 CONNECT 13 3-105
121404 ELBOW 6 5-7 122084 CONNECTOR 14 4-11
121407 CONNECTOR 5 5-7 122084 CONNECT 59 4-73
121451 ADAPTOR 12 2A-73 122084 CONNECT 59 4-75
121451 ADAPTOR 12 2B-73 122098 ELBOW 10 4-3
121463 PLUG, ANDERSON 1 10-25 122099 ELBOW 22 4-25
121495 PLUG 13 5-21 122106 TEE, RUN 30 4-61
121509 ADAPTOR 18 5-19 122112 CONNECTOR 21 4-25
121890 PLUG, SOCHD 110 3-49 122122 ELBOW 9 4-3
122002 O-RING 8 4-45 122122 ELBOW 21 4-23
122008 ELBOW 3 4-85 122134 PLUG 22 4-103
122008 ELBOW 4 4-83 122136 VALVE, DRAIN 58 4-73
122008 ELBOW 7 4-45 122136 VALVE, DRAIN 9 7-117
122008 ELBOW 22 4-29 122136 VALVE, DRAIN 13 2A-3
122015 CONNECTOR 11 4-101 122136 VALVE, DRAIN 13 2B-3
122015 CONNECT 15 4-27 122143 TEE, RUN 57 4-73
122015 CONNECTOR 17 4-3 122151 ELBOW 7 3-115
122015 CONNECTOR 24 4-87 122151 ELBOW 7 3-117
122015 CONNECTOR 26 4-57 122153 ELBOW 8 4-3
122015 CONNECT 28 4-25 122155 CONNECTOR 14 4-33
122016 CONNECTOR 34 4-61 122156 CONNECTOR 7 4-3
122017 CONNECTOR 4 4-43 122156 CONNECTOR 13 4-33
122018 CONNECTOR 10 4-15 122157 CONNECT 12 3-105
122018 CONNECTOR 16 4-3 122157 CONNECT 56 4-73
122018 CONNECTOR 21 4-29 122157 CONNECT 56 4-75
122018 CONNECT 60 4-73 122165 TEE, RUN 20 4-25
122019 CONNECTOR 3 4-43 122165 TEE, RUN 24 4-57
122019 CONNECTOR 15 4-3 122176 TEE, BRANCH 7 4-31
122019 CONNECT 27 4-25 122178 ELBOW 6 4-31
122019 CONNECTOR 33 4-61 122179 ORS/BRAZE ADAPTOR 19 4-25
122021 CONNECTOR 9 4-15 122183 TEE, B/H, BRANCH 6 3-117
122021 CONNECTOR 14 4-3 122183 TEE, B/H, BRANCH 8 3-115
122021 CONNECTOR 23 4-89 122183 TEE, B/H, BRANCH 9 3-107
122021 CONNECT 26 4-25 122183 TEE, B/H, BRANCH 13 3-109
122025 CONNECT 25 4-25 122183 TEE, B/H, BRANCH 16 3-119
122026 CONNECTOR 20 4-29 122183 TEE, B/H, BRANCH 17 3-121
122027 CONNECTOR 8 4-17 122184 CONNEC, SPEC, LONG 55 4-73
122028 ELBOW 13 4-3 122185 CONNECTOR, SPEC 6 4-3
122031 TEE, UNION 24 4-25 122203 TEE, BRANCH 29 4-61
122032 ELBOW 14 4-95 122205 CONNECTOR 28 4-61
122032 ELBOW 19 4-33 122257 REDUCER 3 4-79
122032 ELBOW 22 4-87 122257 REDUCER 3 4-83
122033 CONNECTOR 8 4-31 122261 CONNECTOR, SPEC 5 4-3
122047 ELBOW 12 4-3 122271 TEE, UNION 27 4-61
122049 CONNECTOR 11 4-3 122275 CONNECTOR 32 3-3
122049 CONNECTOR 13 4-95 122276 ELBOW 18 3-45
122049 CONNECTOR 22 4-23 122278 CONNECTOR 17 3-45
122053 TEE, BRANCH 18 4-33 122279 ELBOW 16 3-45
122058 CONNECTOR 32 4-61 122279 ELBOW 31 3-3
122060 TEE, RUN 17 4-33 122280 ELBOW 15 3-45
122061 TEE, B/H 10 4-101 122286 CONNECTOR 6 4-45
122065 TEE 8 3-107 122289 CONNECTOR 5 4-45
122065 TEE 14 3-105 122291 TEE, BRANCH 18 4-25
122065 TEE 31 4-61 122296 PLUG, HOLLOW, HEX, HOLE 24 7-97
122068 CONNECTOR 19 4-29 122297 PLUG, HOLLOW 21 4-65
122074 TEE, RUN 16 4-33 122333 ELBOW 14 4-27

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-13
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
130001 HOSE, PUSHLOCK 9 3-105 140228 O-RING 3 3-153
130001 HOSE, PUSHLOCK 10 3-105 140228 O-RING 3 3-155
130001 HOSE, PUSHLOCK 11 3-103 140240 O-RING 32 3-97
130001 HOSE, PUSHLOCK 12 3-47 140240 O RING 34 3-99
130001 HOSE, PUSHLOCK 30 3-3 140262 O RING, PLANET PIN 29 3-101
130001 HOSE, PUSHLOCK 52 4-71 140262 O RING, PLANET PIN 30 3-95
130001 HOSE, PUSHLOCK 52 4-75 140262 O-RING, PLANET PIN 31 3-97
130001 HOSE, PUSHLOCK 53 4-71 140262 O-RING, PLANET PIN 33 3-99
130001 HOSE, PUSHLOCK 53 4-75 140269 O RING 14 3-119
130001 HOSE, PUSHLOCK 54 4-71 140269 O-RING 15 3-121
130001 HOSE, PUSHLOCK 50 2A-69 140271 O-RING 82 3-53
130001 HOSE, PUSHLOCK 50 2B-69 140271 O-RING 82 3-59
130002 HOSE, PUSHLOCK 15 3-119 140277 O-RING 22 4-57
130002 HOSE, PUSHLOCK 16 3-121 140284 SEAL, WIPER 19 4-65
130002 HOSE, PUSHLOCK 4 5-7 140284 SEAL, WIPER, PUR 22 7-97
130002 HOSE, PUSHLOCK 48 2A-69 140285 SEAL, ROD 18 4-65
130002 HOSE, PUSHLOCK 49 2A-69 140285 SEAL, ROD, OMEGAT 21 7-97
130002 HOSE, PUSHLOCK 48 2B-69 140297 O-RING 20 4-103
130002 HOSE, PUSHLOCK 49 2B-69 140298 O-RING 19 4-103
130020 HOSE, PUSHLOCK 1/4” 6 10-33 140299 SEAL, ROD 18 4-103
130029 PIPE, AIR LINE 16 5-19 140300 SEAL, OIL 16 7-101
130044 SLEEVE, FIRE 15 5-19 140301 SEAL, OIL 15 7-101
130044 FIRESLEEVE 29 2A-73 140342 V-RING 26 3-77
130044 FIRESLEEVE 30 2A-73 140342 V RING, FORSHEDA 26 3-89
130044 FIRESLEEVE 31 2A-73 140342 V-RING 27 3-83
130044 FIRESLEEVE 32 2A-73 140350 SEAL, OIL 29 3-95
130044 FIRE SLEEVE 12 2A-79 140353 O-RING 18 4-59
130044 FIRESLEEVE 29 2B-73 140367 O-RING 17 4-65
130044 FIRESLEEVE 30 2B-73 140367 O-RING 20 7-97
130044 FIRESLEEVE 31 2B-73 140368 O-RING 13 4-97
130044 FIRESLEEVE 32 2B-73 140370 O-RING 5 5-11
130044 FIRE SLEEVE 12 2B-79 140370 O-RING 5 5-13
140020 O-RING 5 4-55 140396 O-RING 33 4-39
140032 SEAL, PISTON 17 4-97 140400 RING, BACK UP 14 4-97
140033 SEAL, WIPER 11 4-97 140406 RING, BACK UP 16 4-65
140044 SEAL, SINGLE ACTING 12 4-97 140406 RING, BACK UP 19 7-97
140059 O-RING 10 4-97 140411 RING, BACK UP 17 4-103
140086 O-RING 6 4-67 140416 RING, BACK UP 17 4-59
140103 RING, ANTI-EXTRUSION 4 4-55 140423 W/BAND, PISTON 16 4-103
140108 V-RING 23 4-57 140440 SEAL, WIPER 15 4-103
140115 O-RING 20 4-59 140461 O-RING 11 7-99
140131 O-RING 5 4-67 140462 WASHER, DOWTY 16 5-9
140149 O-RING 3 4-55 140464 O-RING 34 7-89
140150 O-RING 17 4-25 140466 O-RING 5 7-117
140150 O-RING 20 4-23 140469 SEAL, CASSETTE 30 3-97
140162 O-RING 3 7-105 140469 SEAL, CASSETTE 32 3-99
140169 O-RING 21 4-103 140474 SEAL, ROD 16 4-59
140193 O-RING 6 5-13 140513 SEAL, ROD 14 4-103
140201 O-RING 19 4-59 140523 WASHER, DOWTY 4 4-3
140221 O-RING 20 4-65 140537 GASKET, SURGE TANK 47 2A-69
140221 O-RING 23 7-97 140537 GASKET, SURGE TANK AS 47 2B-69
140228 O-RING 3 3-149 140542 SEAL, CAP, DIESEL FILLER 2 7-81
140228 O-RING 3 3-149 140542 SEAL, CAP, DIESEL FILLER 9 7-79
140228 O-RING 3 3-149 140565 KIT, SEAL 9 4-97
140228 O-RING 3 3-149 140581 SEAL, S/LIP 8 3-67
140228 O-RING 3 3-149 140612 SEAL, PISTON 13 4-103
140228 O-RING 3 3-151 140613 SEAL, WIPER 15 4-59
140228 O-RING 3 3-151 140618 SEAL, PISTON 14 4-59
140228 O-RING 3 3-153 140619 W/BAND, PISTON 13 4-59
140228 O-RING 3 3-153 140622 SEAL RING 27 2A-89
140228 O-RING 3 3-153 140622 SEAL RING 27 2B-89
140228 O-RING 3 3-153 140628 KIT, SEAL 15 5-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-14
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
140634 U-SEAL 12 4-59 150130 BEARING, SPHERICAL 10 4-103
140660 KIT, SERVICE 2 4-99 150130 BEARING, SPHERICAL 23 7-107
140678 KIT, SEAL 10 4-59 150198 BEARING, ASS, PLANET 24 3-95
140683 KIT, DOUBLE SEAL 15 3-127 150198 BEARING, ASS, PLANET 25 3-97
140685 SEAL, U-TYPE 14 3-147 150198 BEARING, ASS, PLANET 36 3-101
140686 SEAL, ROD 15 4-65 150198 BEARING, ASS, PLANET 41 3-99
140686 SEAL, ROD 18 7-97 150205 BEARING, SPHERICAL PLN 25 7-121
140698 W/BAND, ROD 12 4-103 160009 WASHER 15 3-61
140702 W/BAND, ROD 11 4-59 160190 PLATE, RETAINER, RING GEAR 23 3-95
140725 SEAL, D/L VITON 25 3-77 160190 PLATE, RETAINER, RING GEAR 24 3-97
140725 SEAL, D/L VITON 25 3-89 160190 PLATE, RETAINER, RING GEAR 24 3-101
140725 SEAL, D/L VITON 26 3-83 160190 PLATE, RETAINER, RING GEAR 27 3-99
140731 O-RING 12 4-33 160194 PLUG, BRONZE THRUST 22 3-95
140732 O-RING 5 4-31 160194 PLUG, BRONZE THRUST 23 3-97
140734 O-RING 15 4-97 160194 PLUG, BRONZE THRUST 23 3-101
140744 KIT, SEAL 4 7-91 160194 PLUG, BRONZE THRUST 26 3-99
140744 KIT, SEAL 4 7-119 160297 BUSH, BRONZE 22 7-107
140756 KIT, SEAL 4 4-41 160360 PLATE, LOCK 21 3-95
140760 O-RING, VITON 16 3-127 160360 PLATE, LOCK 22 3-97
140760 O-RING 34 4-35 160360 PLATE, LOCK 22 3-101
140776 SEAL, OSCILLATION 10 7-99 160360 PLATE, LOCK 25 3-99
140791 BOOT, CYL 11 4-103 160383 PIN ASSY, ARTIC, ADT 1 7-105
140805 O-RING 6 4-51 160432 SLEEVE, PEDAL, VESCONITE 12 4-95
140806 O-RING 5 4-51 160510 CLAMP 30 5-3
140824 SEAL, U-TYPE 13 3-147 160523 BUSH, TILT CYL 2 4-97
140827 W/BAND, ROD 14 4-65 160617 END PLATE, EXPANDING STEER CYL 21 4-57
140827 W/BAND, ROD 17 7-97 160618 CONE, EXPANDING PIN 20 4-57
140829 W/BAND, PISTON 13 4-65 160667 SEAL PROTECTOR, AGRI HAULER 3 3-125
140829 W/BAND, PISTON 16 7-97 160685 PLATE, RETAINER, PIVOT PIN 2 7-105
140877 RING, SEAL 14 5-21 160688 PIN, PLANET GEAR 20 3-95
140879 O-RING 24 5-21 160688 PIN, PLANET GEAR 21 3-97
140880 O-RING 3 3-93 160688 PIN, PLANET GEAR 21 3-101
140988 KIT, SEAL INTERSECTION 9 4-9 160688 PIN, PLANET GEAR 24 3-99
145013 O-RING 4 4-45 160710 SHAFT, STUB, MACHINED 19 3-95
145018 O-RING 4 7-9 160710 SHAFT, STUB, MACHINED 20 3-97
145018 O-RING 61 7-11 160710 SHAFT, STUB, MACHINED 20 3-101
150015 BEARING 3 3-65 160710 SHAFT, STUB, MACHINED 23 3-99
150081 BEARING 7 3-67 RING, GEAR, CARRIER, FLAME,
160711 18 3-95
150090 CONE, BEARING 31 3-135 HARDEN
150090 CONE, BEARING 31 3-139 RING, GEAR, CARRIER-FLAME,
160711 19 3-97
150096 BEARING, SPHERICAL 4 4-59 HARDEN
150097 BEARING, SPHERICAL 26 7-121 RING, GEAR, CARRIER-FLAME,
160711 19 3-101
150110 CONE, BEARING 28 3-95 HARDEN
150110 CONE, BEARING 28 3-101 160711 RING GEAR CARRIER 22 3-99
150110 CONE, BEARING 29 3-97 160717 HUB, MACHINED 18 3-97
150110 CONE, BEARING 31 3-99 160717 HUB, MACHINED 21 3-99
150111 CUP BEARING 27 3-95 160720 HOLDER, CALIPER - AXLE 6X6 10 3-107
150111 CUP BEARING 27 3-101 160722 NUT, LOCK 17 3-95
150111 CUP BEARING 28 3-97 160722 NUT, LOCK 17 3-97
150111 CUP, BEARING 30 3-99 160722 NUT, LOCK 18 3-101
150112 CONE, BEARING 26 3-95 160722 NUT, LOCK, HUB 20 3-99
150112 CONE, BEARING 26 3-101 160723 BLOCK, GREASE NIPPLE BANK 9 7-129
150112 CONE, BEARING 27 3-97 160723 BLOCK, GREASE NIPPLE BANK 16 7-127
150112 CONE, BEARING 29 3-99 160727 SLEEVE, FIXED ARTIC 13 7-101
150113 CUP, BEARING 25 3-95 160747 PIN ASSY, TIP CYL 8 4-101
150113 CUP, BEARING 25 3-101 160748 PLANET, THRUST 16 3-95
150113 CUP, BEARING 26 3-97 160748 PLANET, THRUST 16 3-97
150113 CUP, BEARING 28 3-99 160748 PLANET, THRUST 17 3-101
150114 ASSY, BEARING 14 7-101 160748 PLANET, THRUST 19 3-99
150127 BEARING, CYL ROLLER 24 3-77 160813 SPACER, THRU DRIVE DIFF YOKE 23 3-77
150127 BEARING, CYL ROLLER 24 3-89 160813 SPACER 23 3-89
150127 BEARING, CYLINDER ROLLER 25 3-83 160813 SPACER, THRU DRIVE , DIFF YOKE 24 3-83

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-15
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
160814 SPACER, THRU DRIVE DIFF BRG 22 3-77 161784 HUB, MACHINED WET BRAKE 11 3-95
160814 SPACER 22 3-89 161817 SLEEVE, SPH, BRG CHASSIS 12 7-109
160814 SPACER, THRU DRIVE, DIFF BEARING 23 3-83 161856 PISTON 8 4-103
160823 SPACER, EXHAUST BRAKE ACT 13 4-27 161869 BLOCK, GREASE, TAILGATE 13 7-131
160857 DISC, VENTILATED 11 3-107 161874 SPACER, STRTCH BOLT, F/WHEEL 29 3-5
160857 DISC, VENTILATED 14 3-109 161877 INSERTS 11 3-35
160865 COUPLING, FAN TO HYD MOTOR 8 4-15 161877 BUSH 28 3-5
160875 DISC, P/BRAKE 6 3-69 161888 DAMPER, CYL, LIFT 7 4-103
160877 PIN, SAFETY BAR, PLATED 9 7-99 162012 BUSH, OSCILLATION 8 7-99
160906 PIN BIN STAY 12 7-103 162014 WASHER, VESCONITE 11 4-95
160920 WASHER, SPECIAL 7 4-15 162017 BLOCK, 7-GREASE NIPPLE BANK 8 7-129
160920 WASHER, SPECIAL 7 4-17 162017 BLOCK, 7-GREASE NIPPLE BANK 22 7-125
160993 NECKBUSH, NUT 6 4-97 162036 NUT, NECKBUSH 7 4-59
160994 NECKBUSH, SET 7 4-97 162095 NECKBUSH 6 4-59
161001 N/BUSH 9 4-103 162121 MOUNTING, TRANSMISSION, SHIM 27 3-3
161021 SPACER, CIRCLIP 15 3-95 162168 WASHER, DOMEX, ALLISON, OUTPUT 58 3-37
161021 SPACER, CIRCLIP 15 3-97 162174 PLATE, SPACER, RUBBER MOUNTING 8 3-43
161021 SPACER, CIRCLIP 16 3-101 162185 SHIM, 1.6MM, BIN SHOCK MAT 21 7-107
161021 SPACER, CIRCLIP 17 3-99 162187 SHIM, 5MM, BIN SHOCK MAT 20 7-107
161028 WASHER, ORBITAL MOUNTING, CAB 21 4-87 162278 SPACER,TUBE 24 2A-85
161057 BLOCK, 5-GREASE NIPPLE BANK 23 7-125 162278 SPACER, TUBE 24 2B-85
161081 SLEEVE 37 6-5 162295 PIN-FIXED, ARTIC SECTION 10 7-101
161086 SPACER BLOCK, DOOR STRAP 60 7-19 162348 COVER-BRG HSG A-FRAME 6 7-93
161099 BOSS, ORBITAL 20 4-87 162349 PLATE:COVER-TOP ARTIC 9 7-101
161109 WASHER 19 4-57 162352 PLATE:COVER-BOTTOM ARTIC 8 7-101
161138 WASHER, THRUST, 20 TON AXLE 14 3-95 162404 WASHER 8 3-103
161138 WASHER, THRUST, TON AXLE 14 3-97 162404 WASHER 11 3-47
161138 WASHER, THRUST 16 3-99 162404 WASHER 26 3-3
161160 PIN, EXPANDING 18 4-57 162404 WASHER, ID DIA 51 4-71
161181 RING, SPACER, TIP CYL 17 4-57 162427 NECKBUSH, SUSP, STRUT 12 4-65
161198 SPACER, BUSH 24 7-121 162427 NECKBUSH, SUSP.STRUT 15 7-97
161280 CARRIER, SEAL, 20T AXLE LABRINTH 13 3-95 162455 WASHER, STEPPED 19 3-77
161280 CARRIER, SEAL, AXLE LABRINTH 13 3-97 162455 WASHER, STEPPED 19 3-89
161280 CARRIER, SEAL 15 3-99 162455 WASHER, STEPPED 20 3-83
161281 LABRINTH, SEAL CARRIER 12 3-97 162456 WASHER, SPRING RET, BIN HEAT 10 4-95
161281 LABRINTH, SEAL CARRIER 14 3-99 162456 WASHER, SPRING RET, BIN HEAT 26 2A-89
161295 SPACER, THRU DRIVE BEARING 21 3-77 162456 WASHER, SPRING RET, BIN HEAT 26 2B-89
161295 SPACER 21 3-89 162461 WASHER, THRUST SAHR BRAKES 13 3-101
161295 SPACER, THRU DRIVE BEARING 22 3-83 162532 PIN, TIP CYL, BIN, RIBLESS 19 7-107
161318 PISTON 8 4-97 162533 SPACER, TIP CYL, BIN, R/ESS 18 7-107
161377 PIN, FRONT SUSP 7 7-93 162558 PLATE, MTG, WDB, TEMP SENDER 9 3-147
161412 HOUSING, ALUMINIUM, WDB 12 3-147 162578 PIN, TAG 23 7-121
161414 HUB, SPLINED, WDB 15 3-101 162638 END, BARREL 2 4-55
161415 PIN, DOWEL 11 3-147 162662 COUPLING, FAN TO HYD MOTOR 6 4-17
161447 WASHER, SPRING 33 7-89 162666 PLATE:COVER-TOP ARTIC 7 7-101
161568 SPACER, T/DRV DIFF INPUT 12 3-91 162667 PLATE:COVER-BOTTOM ARTIC 6 7-101
161568 SPACER, THRU DRIVE, DIFF INPUT 15 3-87 162802 PISTON 5 4-59
161568 SPACER 16 3-79 162832 SPACER, A-FRAME MOUNTING 5 7-93
161568 SPACER, THRU DRIVE DIFF INPUT 16 3-81 166348 BOSS 22 7-121
161568 SPACER, THRU DRIVE DIFF INPUT 16 3-85 166566 PIN, MOUNTING, MIRROR 59 7-17
161568 SPACER, THRU DRIVE DIFF INPUT 17 3-75 166688 BOSS 17 7-107
161568 SPACER, THRU DRIVE DIFF INPUT 20 3-77 166851 DRIVE SHAFT, THRU DRIVE 4 3-67
161568 SPACER 20 3-89 170031 LOCK TAG REAR AXLE 7 4-101
161568 SPACER, THRU DRIVE DIFF INPUT 21 3-83 170111 CLAMP, HOLDOWN 18 6-47
161569 RING, BRG RETAINER - THRU DRIVE 6 3-67 170467 RETAINER PLATE 6 4-101
161584 COVER, BEARING - THRU DRIVE 5 3-67 170489 SAW CYL, WASHER 11 7-103
161668 PIPE, ARTIC ASSY 12 7-101 170548 PLATE, LOCK, AXLE 11 7-109
161687 MOUNTING PLATE:FIXED ARTIC 11 7-101 170822 SHIM, TOP ARTIC PIN 5 7-101
161691 PLANET CARRIER, 3 PIN 11 3-97 171508 CLAMP, WHEEL SPANNER 59 7-29
161691 PLANET CARRIER, 3 PIN 12 3-95 171532 CLAMP, OIL LEAD PIPE, CYL 6 4-103
161691 PLANET CARRIER HD 13 3-99 172043 WASHER, RUBBER 28 7-5
161691 PLANET CARRIER, 3 PIN 14 3-101 172232 SPACER, SHIM GEARBOX 25 3-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-16
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
172234 SPACER, SHIM GEARBOX 10 3-47 173865 PLATE, SEALING, TOP, RADIATOR 11 7-61
172234 SPACER, SHIM GEARBOX 24 3-3 173902 SAFETY BAR 5 7-99
172518 PLATE, SPACER, AXLE 10 7-109 173965 BRACKET, DIESEL HOSE GUIDE 11 2A-73
172819 PLATE, BELLY 10 7-63 173965 BRACKET, DIESEL HOSE GUIDE 11 2B-73
172823 PLATE, BELLY, REAR, LH 9 7-63 173984 BRACKET, HOSE, ENGINE HEATHER 43 2A-69
172853 PLATE, CONNECTING GUARD 7 3-111 173984 BRACKET, HOSE, ENGINE HEATHER 43 2B-69
172854 BRACKET, GUARD, AXLE, F/R 4 3-111 173985 GUARD, CTD 3 3-123
172855 BRACKET, GUARD, AXLE, T/B 3 3-111 173985 GUARD, CTD 8 3-111
172855 BRACKET, GUARD, AXLE, T/B 3 3-113 174057 SHIM, PARK BRAKE 5 3-69
172857 GUARD, AXLE 2 3-111 174317 SLIDE, LOCK BELLY PLATE 8 7-63
172857 GUARD, AXLE 2 3-113 174318 SPACER, BOLTS REAR COVER 18 3-77
172858 COVER, AXLE, BRAKE PIPE, LH 5 3-123 174318 SPACER 18 3-89
172859 COVER, AXLE, BRAKE PIPE, RH 4 3-123 174318 SPACER, BOLTS REAR COVER 19 3-83
172862 LID, TANK, HYD, FILTER 32 7-89 174501 PLATE, RETAINER, MUDFLAP 16 7-107
172863 PLATE, BASE, BAT BOX 17 6-47 MOUNTING BRACKET,SLIDE BELLY
174503 7 7-63
172867 GRILL, BONNET 16 7-61 PLATE
172868 PIPE, WDB COOLING, SUPPLY 50 4-71 174550 MOUNTING, ORBITAL, CAB 19 4-87
172868 PIPE, WDB COOLING, SUPPLY 50 4-75 174575 BRACKET, RAD/CAC, RHS BOTTOM 42 2A-67
172869 PIPE, WDB COOLING, RETURN 49 4-71 174575 BRACKET, RAD/CAC, RHS BOT 42 2B-67
172869 PIPE, WDB COOLING, RETURN 49 4-75 174576 BRACKET, RAD/CAC, LHS TOP 41 2A-67
172873 LID, COOLER, BOX, T/M 10 3-41 174576 BRACKET, RAD/CAC, LHS TOP 41 2B-67
172874 PIPE, PARK BRAKE 10 5-17 174605 RING, P2 INDEXING 5 3-19
172875 PIPE, BRAKE, REAR 7 3-105 174605 RING, P3 INDEXING 8 3-37
172875 PIPE, BRAKE, REAR 48 4-71 174676 PLATE, MTG, RHS, GUARD,WINDOW 55 7-15
172875 PIPE, BRAKE, REAR 48 4-75 174737 PLATE, PIVOT RETAINER, HEADLIGHT 17 6-39
172876 PIPE, CTD CONTROL 11 5-17 174739 STAY, CAB 9 4-95
172877 PLATE, SEALING, RHS, LOW, RAD 15 7-61 174783 HANDLE, BAR 26 7-5
172956 TAG, LOCK, PIN RETAINER 7 7-99 175007 PIPE, REAR, CTD CONTROL 12 5-17
173308 LID, MAIN DIESEL ACCESS 8 7-79 175014 PLATE, B/H, PIPE CTD, CONTROL 13 5-17
173444 HANDRAIL, CAB, RHS, REAR 58 7-15 MOUNTING, PIPES, TRANS COOL,
175016 14 3-45
173448 HANDRAIL, CAB, LHS, REAR 57 7-15 REAR
173458 PLATE, MTG, LH, GUARD, WINDOW 56 7-15 176043 SPACER, ENGINE MOUNTING 11 2A-3
173464 PLATE, RETAINER, RUBBER, OSC. 6 7-99 176043 SPACER, ENGINE MOUNTING 11 2B-3
BRACKET, HARNESS SUPP, COLD 176044 SPACER, ENGINE MOUNTING 10 2A-3
173591 12 2A-3
START 176044 SPACER, ENG MOUNTING 10 2B-3
BRACKET, HARNESS SUPP,COLD 176045 LID, TANK, WDB 6 7-117
173591 12 2B-3
START 176046 PLATE, SPACER, BONNET 25 7-3
173592 BRACKET, BREATHER PIPE 46 2A-69 MOUNTING, PIPES, TANK
176047 16 4-25
173592 BRACKET, BREATHER PIPE SUPP 46 2B-69 RETURN,MID
173595 GUARD, BREATHER, BEHR RAD 45 2A-67 176048 MOUNTING, PIPES, TANK RETURN 15 4-25
173595 GUARD, BREATHER, BEHR RAD 45 2B-67 176050 MOUNTING, PIPES, TANK RETURN 14 4-25
173637 MOUNTING, HOSES, STEERING 16 4-57 176054 PLATE, MOUNTING, CLAMP, FIREWALL 18 7-69
173733 PLATE, SPACER, CAC 44 2A-67 176059 BRACKET, BIN PIVOT SENSOR 21 6-57
173733 PLATE, SPACER, CAC 44 2B-67 176067 PLATE, FLEXIBLE STEP, BOT 16 7-85
173782 MANIFOLD, 3 PORT, HYD TEST POINT 19 4-23 176067 PLATE, FLEXIBLE STEP, BOTTOM 17 7-77
173802 CUP, BONNET CATCH 27 7-5 176072 PLATE, STEPPED, PARK BRAKE 4 3-69
173809 CLAMP 5 4-101 176073 PLATE, STOP, PARK BRAKE 3 3-69
173838 MOUNTING ,K-CLAMP, FRONT AXLE 9 3-115 176074 BRACKET, EXH PIPE/HEAT SHIELD 23 2A-83
173838 MOUNTING, K-CLAMP, FRONT AXLE 15 3-107 176074 BRACKET, EXH PIPE/HEAT SHIELD 23 2A-85
173839 MOUNTING, B/H, AXLE PIPES, FRONT 10 3-115 176074 BRKT, EXH PIPE/HEAT SHIELD 23 2B-83
173839 MOUNTING, B/H, AXLE PIPES, FRONT 16 3-107 176074 BRACKET, EXH PIPE/HEAT SHIELD 23 2B-85
173841 PIPE, CONTROL, CALIPER, RF 17 3-107 176077 PLATE, RETAIN, M/GUARD CURTAIN 15 7-83
173842 PIPE, CONTROL, CALIPER,LF 18 3-107 176077 PLATE, RETAIN, M/GUARD CURTAIN 16 7-75
173843 PIPE, W/BRAKE, RH, FRONT 11 3-115 176083 GUARD, PROPSHAFT, BOTT 14 3-61
173844 PIPE, W/BRAKE, LH, FRONT 12 3-115 176086 SPIDER, COVER, VOAC BLOCK 4 7-59
173849 PIPE, CONTROL, CALIPER, RR 19 3-109 176087 PIPE, OIL LEAD, TIP CYL 5 4-103
173853 PIPE, CONTROL, CALIPER, LR 20 3-109 176088 BRACKET, RECEIVER DRIER, HVAC 28 7-53
173854 PIPE, W/BRAKE, RH, REAR 5 3-117 176097 COVER, GREASE BANK, BEAM 7 7-129
173855 PIPE, W/BRAKE, LH, REAR 4 3-117 176098 COVER, GREASE BANK, OSC 15 7-127
173862 PLATE, SEALING, SIDE, RADIATOR 14 7-61 176103 PLATE, ARTIC LOCK RETAINER 14 7-83
173863 PLATE, SEALING, BOTT, RADIATOR 13 7-61 176103 PLATE, ARTIC LOCK RETAINER 14 7-85
173864 FRAME, GRILL 12 7-61 176111 BRACKET, FLASHING BEACON 4 6-21

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-17
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
176117 PIPE, STEEL, MAIN TANK RET 13 4-25 176306 WASHER, CAB 54 7-19
176118 PIPE, STEEL, CASE DRAIN 12 4-25 176312 SHIM, 1.6MM, G/HANDLE BRACKET 53 7-15
176119 PIPE, STEEL, F/PIECE, F/ACC 13 4-11 176327 SPACER, STEERING COLOUMN 58 7-37
176120 PIPE, STEEL, R/PIECE, F/ACC 12 4-11 176341 BRACKET, REAR, BREATHER PIPE 39 2A-69
176121 DOOR, REAR 31 7-87 176341 BRACKET, REAR, BREATHER PIPE 39 2B-69
176122 LEVER, R/LID 30 7-89 176342 COVER, SIDE, T/COOLER BOX 8 3-41
176123 LID, FRONT-BATT/HYD TANK 29 7-87 176343 ACCESS REAR 7 3-41
176124 LID, REAR-BATT/HYD TANK 28 7-87 176344 COVER, FRONT, T/COOLER BOX 6 3-41
176125 DOOR, FRONT-TANK 27 7-87 176346 SHIM, ARTIC SUP, BIN HEATING 21 2A-89
176126 MAIN PLATE, DOOR, REAR 26 7-87 176346 SHIM, ARTIC SUP, BIN HEATING 21 2B-89
176132 COVER, KIT BOX ASSY, COOLING 9 3-41 176348 PLATE, COVER, T/M BOX & WDB TANK 5 3-41
176133 MOUNTING, CLAMP, RUBBER 13 3-45 176352 GUARD, TOP ELBOW, BIN HEATING 20 2A-89
176135 BRACKET, RAD/CAC, LHS BOTTOM 40 2A-67 176352 GUARD, TOP ELBOW, BIN HEATING 20 2B-89
176135 BRACKET, RAD/CAC, LHS BOT 40 2B-67 176353 MOUNTING, HOSE, TEFLON COMP 23 3-3
176138 BRACKET, STACK, SILENCER 21 2A-83 176353 MOUNTING, HOSE, TEFLON COMP 29 5-3
176138 BRACKET, STACK, SILENCER 21 2B-83 176363 PLETE, SEALING, RH SIDE, RADIANT 9 7-61
176140 BRACKET, REAR, LIGHT COVER 15 7-65 176364 COVER, GREASE PIPES, R/C 10 7-103
176141 BRACKET, SIDE, LIGHT COVER 14 7-65 176370 PLATE, SEAL, COOLBOX/SHIELD 4 3-41
176142 SUPPORT, TOP, BIN HEATING 25 2A-89 MOUNTING, HOSES, WDB, OFF CHAS-
176373 47 4-71
176142 SUPPORT,TOP, BIN HEATING 25 2B-89 SIS
176143 SUPPORT, ARTIC, BIN HEATING 24 2A-89 176379 WASHER, SPRING RET, MIRROR BKT 52 7-17
176143 SUPPORT, ARTIC, BIN HEATING 24 2B-89 176380 GUARD WINDOW REAR 51 7-15
176147 PIPE, 1, GREASE, F/CHASSIS 21 7-125 176381 RETAINER, SEAL, RHS, CAB 50 7-13
176148 PIPE, 2, GREASE, F/CHASSIS 20 7-125 176382 RETAINER, SEAL, RHS, CAB 49 7-13
176149 PIPE, 3, GREASE, F/CHASSIS 19 7-125 176383 RETAINER, SEAL, RHS, M/GUARD 48 7-13
176150 PIPE, 4, GREASE, F/CHASSIS 18 7-125 176402 MOUNTING, SPRING, ARTIC HOSES 18 4-23
176151 PIPE, 5, GREASE, F/CHASSIS 17 7-125 176423 SPACER 20 7-121
176152 PIPE, 6, GREASE, F/CHASSIS 16 7-125 176429 PLATE, SEAL, CAB, REAR, RH 3 7-59
176153 PIPE, 7, GREASE, F/CHASSIS 15 7-125 176431 SHIM, 1.6MM EXTERIOR HINGE 47 7-19
176154 PIPE, 8, GREASE, F/CHASSIS 14 7-125 176435 WASHER, CIG LIGHTER 36 6-5
176155 PIPE, 9, GREASE, F/CHASSIS 13 7-125 176490 SHIM, BIN SUPPORT POLE MOUNTING 9 7-103
176156 PIPE, 10, GREASE, F/CHASSIS 12 7-125 176544 PLATE, TWO HOLE WASHER 22 3-3
176159 PIPE, 13, GREASE, F/CHASSIS 11 7-125 176544 PLATE, TWO HOLE WASHER 7 6-49
176160 PIPE, 14, GREASE, F/CHASSIS 10 7-125 176566 BRACKET, AXLE, GUARD, F/REAR 14 3-113
176161 PIPE, 15, GREASE, F/CHASSIS 9 7-125 176567 BRACKET, AXLE, GUARD, F/REAR 15 3-113
176162 PIPE, 16,GREASE, F/CHASSIS 8 7-125 176587 SPACER, WDB 8 3-147
176163 PIPE1, GREASE, R/CHASSIS 14 7-127 176596 PIPE, CALIPER, A-FRAME, LF/RR 32 3-107
176164 PIPE, 2, GREASE, R/CHASSIS 13 7-127 176597 PIPE, CALIPER, A-FRAME, LR/RF 34 3-107
176165 PIPE, 3, GREASE, R/CHASSIS 12 7-127 176598 PIPE, SHORT, CRL, CAL, RF/LF 31 3-107
176166 PIPE, 4, GREASE, R/CHASSIS 11 7-127 176599 PIPE, LONG, CRL, CAL, RF/LF 33 3-107
176174 PIPE,BRAKE, REAR, LONG 6 3-105 176610 PIPE, CALIPER, LHS, MIDDLE-REAR 31 3-109
176175 COVER, AUTO GREASER 13 11-3 176614 PIPE, CALIPER, RHS, MIDDLE-REAR 32 3-109
176176 MTG, BKT, AUTO GREASER 12 11-3 176642 WASHER, CAB MOUNTING 13 7-65
176177 PLATE, BULKHEAD, FIREWALL 27 7-53 176642 WASHER 19 7-121
BRACKET, PLATE, GUARD, BRAKE 176663 H/SHIELD, CAB F/WALL HOSES 7 7-67
176178 6 7-73
PIPE 176771 WASHER, FLAT 4 6-37
176179 CLAMP, FLEX, RH, BIN HEATING 23 2A-89 176772 BRACKET, A/C COMP HARNESS 15 6-39
176179 CLAMP, FLEX ,RH, BIN HEATING 23 2B-89 176785 MOUNTING, PLATE, BIN HEATING 19 2A-89
176180 CLAMP, FLEX, LH, BIN HEATING 22 2A-89 176785 MOUNTING, PLATE, BIN HEATING 19 2B-89
176180 CLAMP, FLEX, LH, BIN HEATING 22 2B-89 176909 SPACER, CLAMP, ACCUMULATORS 26 4-61
176185 COVER, M/GUARD, MAN GREASE 6 7-129 176937 MOUNTING, B/H, AXLE PIPES 14 3-121
176186 GUARD, BRAKE CALIPER 1 3-111 176962 MOUNTING BRACKET, LATCH 46 7-19
176186 GUARD, BRAKE CALIPER 1 3-113 GUARD, SUSP, STRUT CHARGE
177509 14 7-97
176191 PIPE, STEEL, F/PIECE, R/ACC 11 4-11 VALVE
176192 PIPE, STEEL, R/PIECE, R/ACC 10 4-11 178015 SHIM, BRACKET, RHS, T/SHIELD 9 2A-3
176224 HINGE, HEADLIGHT 16 6-39 178015 SHIM, BRACKET, RHS, T/SHIELD 9 2B-3
176247 PLATE, SEALING, LHS, LOW, RAD 10 7-61 178141 SHIM, BIN SUPPORT POLE 8 7-103
176274 MOUNTING, B/H, AXLE PIPES, MID 3 3-117 178159 BRACKET, ANTENNA RADIO 5 6-31
176274 MOUNTING, B/H, AXLE PIPES, MID 22 3-109 178192 RING, P1 INDEXING 5 3-17
176277 PLATE, HINGE SUPPORT, BONNET 24 7-3 178197 BRACKET, STEER PIVOT SUP 17 6-55
176293 PLATE, RETAINER 21 7-121 178198 BRACKET, STEER PIVOT SEN 16 6-55
176299 SHIM, PARK BRAKE 2 3-69 178259 WASHER, BIN HEATING 18 2A-89

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-18
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
178259 WASHER, BIN HEATING 18 2B-89 181545 PLATE, HINGE, BONNET 22 7-3
PLATE, SPACER, T/MISSION MOUNT- 181549 BRACKET, GUARD, BRAKE PIPE 5 7-73
178365 21 3-3
ING 181572 BRACKET, W/BRAKE PIPE 46 4-71
178407 SHIM, 3MM, MIRROR BRACKET, TOP 45 7-17 181572 BRACKET, W/BRAKE PIPE 46 4-75
178444 PLATE, CATCH, M&R BANJO, LWB 14 3-87 181633 MOUNTING, ENGINE, FRONT 6 2A-3
178478 GUARD, PIPES, COOLER-BOX 3 3-41 181633 MOUNTING, ENGINE, FRONT 6 2B-3
178539 PLATE, WASHER ,ENGINE 8 2A-3 MOUNTING, HATCH, HVAC DOOR
181684 40 7-25
178539 PLATE, WASHER, ENGINE 8 2B-3 STRUT
178542 SHIM, DROP BOX 9 3-47 181817 BARREL, STEERING CYL 2 4-59
178543 SPACER, ENGINE MOUNTING 7 2A-3 181860 ARM, WHEEL SPANNER 57 7-29
178543 SPACER, ENGINE MOUNTING 7 2B-3 182023 MOUNTING, CAB, LHS 12 7-65
178567 SHIM, 1.6MM, MIRROR BRACKET, TOP 44 7-17 182024 MOUNTING, CAB, FRONT, RHS 11 7-65
SHIM, 1.6MM, MIRROR BRACKET, 182025 MOUNTING, CAB, REAR, RHS 10 7-65
178568 43 7-17
BOTTOM 182030 BOX, COOLER, T/M, W/BRAKES 2 3-41
SHIM, 3MM, MIRROR BRACKET, BOT- 182035 MOUNTING, CAB, REAR, LHS 9 7-65
178569 42 7-17
TOM 182135 LID, IN-TANK, FILTER 7 7-117
178571 PIPE, PNEUMATIC COOLING 28 5-5 182283 MOUNTING ,CAB, MIRROR, LHS 39 7-17
178572 PIPE1, PNEUMATIC COOLING 27 5-3 182284 MOUNTING, CAB, MIRROR, BKT, RHS 38 7-17
178573 PIPE2, PNEUMATIC COOLING 26 5-3 182285 HANDRAIL, CAB, ROOF 37 7-15
178574 PIPE3, PNEUMATIC COOLING 25 5-3 182298 MOUNTING, MIRROR, RHS 36 7-17
178575 MOUNTING, PIPE, PNEU, COOLING 24 5-5 182299 MOUNTING, MIRROR, LHS 35 7-17
MOUNTING, TOP, PIPE, PNEU, COOL- 182393 BANJO 17 3-89
178576 23 5-5
ING 182524 PLATE, GUARD, BRAKE PIPE 4 7-73
178579 MOUNTING2, PIPES, PNEU, COOL 22 5-3 BRACKET, ELEC BULKHEAD MOUNT-
182526 3 7-73
MOUNTING, PIPES, PNEUMATIC, ING
178580 21 5-3
COOL 182651 PLATE, HINGE, BONNET 6 7-63
178582 MOUNTING, LHS, ENGINE T/MISSION 20 3-5 182665 CHASSIS, FRONT 8 7-65
178583 MOUNTING, RHS, ENG-T/MISSION 19 3-3 182799 TANK, WET DISC BRAKE 8 7-117
178589 SHIM, REAR MOUNTING 18 3-3 182906 PIN ASSY, FLOAT, ARTIC 4 7-101
178715 SHIM, BIN HEAT, REAR CHASSIS 17 2A-89 183173 JOINT, OSCILLATION 4 7-99
178715 SHIM, BIN HEAT, REAR CHASSIS 17 2B-89 183187 JOINT, OSCILLATION 4 7-99
178726 TAG, LOCK, MIRROR 41 7-17 183202 BARREL, CAB TILT 3 4-97
U-BRACKET, GUARD, PTO SHAFT,
178754 13 3-61 183203 ROD, CAB TILT 4 4-97
FRONT 183230 BANJO HSG, T/D 17 3-77
178781 MOUNTING1, PIPES, PNEU, COOL 20 5-3 183230 BANJO HSG, T/D 18 3-83
178784 MOUNTING, P-CLIP, PNEU, COOLING 19 5-3 183339 PLATE, BELLY, VERTICAL, REAR 5 7-63
178798 CLAMP, ARTIC HOSES 17 4-23 183404 MOUNTING,GUARD, FAN, LHS 38 2A-67
178799 WASHER, MACHINED, STRIKER BOLT 25 7-89 183404 MOUNTING, GUARD, FAN, LHS 38 2B-67
178822 PLATE, MOUNTING, LHS, SPIDER 7 3-43 183405 MOUNTING, GUARD, FAN, RHS 37 2A-67
178823 PLATE, MOUNTING, RHS, SPIDER 6 3-43 183405 MOUNTING, GUARD, FAN, RHS 37 2B-67
178824 PLATE, SHIM, SPIDER 5 3-43 183410 SUPPORT, FLEX, TOP, BIN HEATING 16 2A-89
MOUNTING, BOT, PIPE, PNEU, COOL- 183410 SUPPORT, FLEX, TOP, BIN HEATING 16 2B-89
178963 18 5-5
ING 183413 SUPPORT, FLEX, BOT, BIN HEATING 15 2A-89
178967 PLATE, BOX, PADHANDLE, TRIMARK 23 7-5 183413 SUPPORT, FLEX, BOTTOM, B/HEATING 15 2B-89
178974 PIPE, BREATHER 13 3-119 183415 PLATE, RETRACTION, WDB 7 3-147
178977 PIPE, BREATHER 12 3-119 184029 ROD, SUSP STRUT, WELDED 11 4-65
178980 PIPE, GUTTER 13 3-121 184029 ROD, SUSP STRUT, WELDED 13 7-97
178981 PIPE, GUTTER 12 3-121 184030 BIN, RIBLESS 15 7-107
178982 PIPE, GUTTER 11 3-121 184064 ASSY, PISTON, SUSP STRUT 12 7-97
178983 PIPE, GUTTER 10 3-121 184245 BIN, RIBLESS 15 7-107
178984 PIPE, BREATHER 9 3-121 184255 STOP, SIDE, T/GATE, R/LESS 18 7-121
178985 PIPE, BREATHER 8 3-121 184259 SPACER, PIN, T/GATE, R/LESS 17 7-121
178986 PIPE, BREATHER 7 3-121 184265 WASHER 16 7-121
178987 PIPE, BREATHER 6 3-121 184266 CAP, PIVOT, T/GATE, R/LESS 15 7-121
178988 PIPE, BRAKE 5 3-121 184267 BACK PLATE, T/GATE, R/LESS 14 7-121
178989 PIPE, BRAKE 4 3-121 184300 BARREL, TIP CYL, R/LESS 4 4-103
180992 PLUG, TAPER, WALKING BEAM 9 7-109 184301 ROD, TIP, CYL, D85, RIBLESS 3 4-103
180995 ROD 1 4-59 184313 POLE, BIN STAY 7 7-103
181018 LINK, PANHARD, REAR 2 7-95 184323 COVER, UNLOADER VALVE 15 7-77
181018 LINK, PANHARD, REAR 8 7-109 184393 MOUNTING, TAILGATE, BIN, RIBLESS 13 7-121
181027 LINK, PANHARD, MIDDLE 7 7-109 184394 TAILGATE, RIBLESS 12 7-121
181187 LINK, DRAG 6 7-109 184395 ARM, LH, T/GATE, RIBLESS 11 7-121

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-19
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
184396 ARM, RH, T/GATE, RIBLESS 10 7-121 184864 ADAPTOR PLATE, VAIN MOTOR 5 4-17
184397 OUTRIGGER,RIBLESS 9 7-121 184865 MOUNTING, FAN MOTOR, C/BOX 4 3-43
184400 MOUNTING LEAF, TAIL GATE, RIBLESS 8 7-121 184939 PLATE, SAT, IRIDIUM 5 6-29
184403 LEAF, TAILGATE, R/LESS 7 7-121 184943 PLATE, GUARD, REAR 2 7-73
184404 SAFETY LEAF TAILGATE, R/LESS 6 7-121 184973 CHASSIS, REAR 3 7-103
184407 PLATE, SPREADER, LEAF, T/GATE 5 7-121 184974 CHASSIS, REAR 3 7-103
184423 BRACKET, MOUNTING, BUA 20 6-57 186137 CLAMP, STAND 16 4-23
184480 PLATE, CLAMP, T/GATE, R/LESS 4 7-121 186149 PIN, LOCATE, MIRROR 34 7-17
184497 BRACKET, MOUNTING, H/SHIELD 22 2A-85 186229 PLATE, GUIDE, ROD, BONNET 21 7-5
184497 BRACKET, MTG, H/SHIELD, CORNER 22 2B-85 186294 PIPE, ASSY, OUTLET, FAN MOTOR 12 3-45
184521 PLATE, GREASE LINE, TIP CYL 12 7-131 SHIM,0.8MM,MIRROR BRACKET, BOT-
186315 33 7-17
184546 TAILGATE, RIBLESS 12 7-121 TOM
184547 LEAF, TAILGATE, R/LESS 7 7-121 186316 SHIM, 0.8MM, MIRROR BRACKET, TOP 32 7-17
184548 SAFETY LEAF, T/GATE, R/LESS 6 7-121 186335 CARRIER, MAGNET, STRUT 8 4-65
184570 BRACKET, FAN, PURGING 3 5-7 186335 CARRIER, MAGNET, STRUT 10 7-97
184572 PIPE, FAN PURGING 2 5-7 186347 PLATE, GUIDE, BONNET 20 7-5
184609 BARREL 1 4-55 186369 GUARD, MID AXLE, LHS 2 3-123
GUARD, PROPSHAFT, BOTTOM, 186370 GUARD, MID AXLE, RHS 1 3-123
184610 12 3-61
FRONT 186394 CLAMP, MOUNTING, ARTIC HOSES 15 4-23
184623 PIPE, LH, 1, R/CHASS, R/L BIN 10 7-127 186513 FRAME, S/TNK, BON/CATCH 19 7-5
184624 PIPE, RH, 1, R/CHASS, R/L BIN 9 7-127 186564 MOUNTING, RESEVOIR, AIR, 5L 17 5-5
184625 PIPE, LH, 2, R/CHASS, R/L BIN 11 7-131 186568 PLATE, CATCH, GUTTER 16 3-89
184626 PIPE, RH, 2, R/CHASS, BIN 10 7-131 186569 PLATE, CATCH, GUTTER 15 3-89
184627 PIPE, LH, 3, R/CHASS, R/L BIN 8 7-127 186642 PLATE, BELLY, REAR, RH 4 7-63
184628 PIPE, RH, 3, R/CHASS, R/L BIN 7 7-127 186643 PLATE, RHS, M/GRD, CURTAIN, MTG 7 7-79
184629 PIPE, LH, 4, R/CHASS, R/L BIN 9 7-131 186654 PLATE, BELLY, REAR 3 7-63
184630 PIPE, RH, 4, R/CHASS, R/L BIN 8 7-131 186757 PLATE, COVER, GPS ANTENNA, CAB 6 6-27
184631 PIPE, LH, 5, R/CHASS, R/L BIN 6 7-127 186829 BRACKET, PIPES, ORBITAL 16 4-87
184632 PIPE, RH, 5, R/CHASS, R/L BIN 5 7-127 186835 PIPE, ASSY, T, STEERING 15 4-87
184651 CLAMP, 2 ACCUMULAT0RS 2 4-79 186837 PIPE,ASSY, P, STEERING 14 4-87
184651 CLAMP, 2 ACCUMULAT0RS 2 4-81 186841 BRACKET, BRACE, FILTER 11 2A-79
184651 CLAMP, 2 ACCUMULAT0RS 2 4-83 186841 BRACKET, BRACE, FILTER 11 2B-79
184651 CLAMP, 2 ACCUMULAT0RS 2 4-85 186843 LOCK PLATE, MALE OSCIL 3 7-99
184653 PIPE, AIR INTAKE 4 2A-91 186888 BRACKET, BREATHER, TRANSM/AXLE 5 3-103
184653 PIPE, AIR INTAKE 4 2B-91 186888 BRACKET, BREATHER, TRANSM/AXLE 45 4-71
184723 BRACKET, MOUNTING, PURGE VALVE 1 5-7 BRACKET, BREATHER, TRANSFER
186889 8 3-47
184728 PIPE, TOP HYD, TIP 4 4-101 CASE
184729 MOUNTING, ARTIC COVER, LH 6 7-103 186917 TRAY, DRIP, CAB LIFT PUMP 8 4-95
184731 COVER, OSCILLATION AREA 5 7-103 186918 BRACKET, FUEL HOSES, RHS 5 2A-3
184739 PLATE, MOUNTING, OBW & TPMS 4 6-59 186918 BRACKET, FUEL HOSES, RHS 5 2B-3
184740 BARREL, SUSP STRUT 9 4-65 186931 BRACKET, EVB, CROSSOVER, PIPE 14 5-19
184740 BARREL, SUSP STRUT 11 7-97 BRT,TRANS CONNECTOR PROTEC-
186948 17 3-3
184741 BRACKET, ACC, SUSP, LHS 25 4-61 TOR
184742 BRACKET, ACC, SUSP, RHS 24 4-61 186957 PIPE, INT, OUT, T-COOLER 11 3-45
184750 CURTAIN MOUNT 23 4-63 186958 PIPE, INT, IN, T-COOLER 10 3-45
184751 CURTAIN MOUNT 22 4-63 186964 BASE SHIELD SUPT 7 3-47
184769 STEP,TOP, M/GUARD 13 7-85 186965 SHIELD, SILENCER BASE 6 3-47
184770 STEP, MID, MUGUARD 12 7-85 187011 BUSH, PIN RETAINING 3 7-101
184772 STEP, BOTTOM 11 7-85 187022 GUARD, G/PLUG, COLD START 4 2A-3
184787 MOUNTING, ARTIC COVER, RH 4 7-103 187022 GUARD, G/PLUG, COLD START 4 2B-3
184799 WALKING BEAM, OBW 2 7-111 187024 BRACKET, PNEUMATIC HOSE 16 3-3
184800 WALKING BEAM, OBW 2 7-111 187026 BRACKET, ENGINE, DIP, STICK 10 2A-79
184810 BRACKET, SAFETY STOP 21 4-63 187026 BRACKET, ENGINE, DIP, STICK 10 2B-79
184811 HT SENSOR, BRACKET, CHASS, LHS 15 6-55 187027 SHIELD, HOSES, FILTER 9 2A-79
184812 HT SENSOR, BRACKET, CHASS, RHS 14 6-55 187027 SHIELD, HOSES, FILTER 9 2B-79
184833 BOX, BATT/HYD, TANK 24 7-87 187072 BRACKET, HOSE, SHEILD, FILTER 8 2A-79
184836 HT SENSOR, BRACKET, AXLE 13 6-55 187072 BRACKET, HOSE, SHEILD, FILTER 8 2B-79
184843 PIPE, ASSY, LH, STEERING 18 4-87 187090 MOUNTING, WDB COOLER 3 3-129
184844 PIPE, ASSY, RH, STEERING 17 4-87 187182 PLATE, GUIDE, BIN, RIBLESS 14 7-107
184845 SUPPORT, MAIN PUMP 18 4-29 187183 SHIM, 1.6MM, B/GUIDE, R/LESS 13 7-107
184846 GUARD, PROPSHAFT, TOP 11 3-61 187184 SHIM, 6MM, B/GUIDE, R/LESS 12 7-107
184863 ADAPTOR PLATE, PISTON MOTOR 6 4-15 187196 PIPE, BRAKE 11 3-119

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-20
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
187197 PIPE, BRAKE 10 3-119 190331 COVER, DUST, STEERING CYL. 1 10-27
187198 PIPE, BREATHER 9 3-119 190420 CHAIN TIE, WALKING BEAM 5 7-109
187199 MOUNTING, B/H, AXLE PIPES 8 3-119 190459 HOLDER, CALIPER - AXLE 27 3-109
187200 PIPE, COOLING 7 3-119 190522 HINGE MODIFIED 2 7-63
187260 SPACER, WELD-ON, K-CLAMP 13 3-87 190699 COVER, DUST, OSCIL. JOINT 2 7-99
187294 PIPE, COOLING 6 3-119 190703 ELBOW, FLANGE 4 4-31
187295 PIPE, COOLING 5 3-119 190853 COVER 14 3-89
MOUNTING, PIPES, TRANS, COOL, 190853 COVER, T/D AXLE 16 3-77
187299 9 3-45
FRNT 190853 COVER, T/D AXLE 17 3-83
187313 PIPE, BREATHER 4 3-119 190882 WHEEL 4 3-149
187340 MOUNTING, SUCTION PIPE 17 4-29 190882 WHEEL 4 3-149
187438 STOP, SAFETY 19 4-63 190882 WHEEL 4 3-149
187503 TANK, HEADER 36 2A-69 190882 WHEEL 4 3-149
187503 TANK, HEADER 36 2B-69 190882 WHEEL 4 3-149
187506 PLATE, ADM 35 6-7 190882 WHEEL 4 3-151
187531 COVER PLATE, FUEL SENDER 14 6-39 190882 WHEEL 4 3-151
187531 COVER PLATE, FUEL SENDER 6 7-79 190883 WHEEL 4 3-153
PLATE, MNT, BACKREST, SEAT, 190883 WHEEL 4 3-153
187533 56 7-41
TRAINER 190883 WHEEL 4 3-153
187558 MOUNTING, VOAC BLOCK 2 7-59 190883 WHEEL 4 3-153
187632 HOUSING, BONNET CATCH 18 7-5 190883 WHEEL 4 3-153
187635 LINKAGE, BONNET 17 7-5 190883 WHEEL 4 3-155
187638 BRACKET, REVERSE, CAMERA 3 6-33 190899 WASHER, LOCKNUT 10 3-95
187642 SPACER, WDB COOLER 2 3-129 190899 WASHER, LOCKNUT 10 3-97
187648 SPACER, E-MODULE, MEM MODULE 5 6-27 190899 WASHER, LOCKNUT 12 3-99
187663 PLATE, SEALING, BOTTOM, RADIATOR 12 4-27 190899 WASHER, LOCKNUT 12 3-101
187680 COVER, PROTECT, GREASE LINE 4 7-127 190907 ELBOW 22 3-107
187681 LOCK PLATE, T/CYL, BIN, R/LESS 11 7-107 190907 ELBOW 34 3-109
187688 LINK, BONNET CATCH 16 7-5 190956 YOKE 3 3-67
187689 PEG, BONNET CATCH 15 7-5 190956 YOKE 11 3-91
187690 PLATE, TONGUE, BONNET CATCH 14 7-5 190956 YOKE 12 3-81
187701 PLATE, RETAINER, DEUTSCH PLUG 34 6-7 190956 YOKE 12 3-87
187737 MUDGUARD, FRONT, LEFT 10 7-83 190956 YOKE, MID AXLE INPUT 13 3-75
187737 MUDGUARD, FRONT, LEFT 10 7-85 190956 YOKE 13 3-89
187738 MUDGUARD, FRONT, RIGHT 14 7-75 190956 YOKE, MID AXLE INPUT 14 3-83
187738 MUDGUARD, FRONT, RIGHT 14 7-77 190956 YOKE 15 3-77
187739 HANDRAIL, MUDGUARD, OUTER 9 7-83 190956 YOKE 15 3-79
187739 HANDRAIL, MUDGUARD, OUTER 13 7-75 190956 YOKE 15 3-85
187740 BRACKET, CONNECTING, HANDRAIL 12 7-77 191140 FLANGE, 4500 ORS, KV180 1 3-13
187756 MOUNTING, STEP, TOP 11 7-77 191335 ASSY, PISTON, SUSP STRUT 10 4-65
187757 STEP, MID, MUD GUARD 10 7-77 191358 BRACKET, CLAMP, ACC, SUSP 20 4-61
187758 STEP, ARTIC 7 7-65 191422 T/MISS, 4500R ORS, MOD 15 3-3
187775 PLATE, MOUNTING, TRAY, E-MODULE 33 6-7 191427 COVER, BIN PIVOT 2 7-103
187780 STEP, BOTTOM, MUD GUARD 9 7-77 191462 STEP, BOTTOM, MUD GUARD 8 7-85
187786 STEP, BOTTOM 8 7-77 191463 BRACKET, CONNECT, HANDRAIL 7 7-85
187802 PIPE, INLET, T-COOLER 8 3-45 192004 BANJO HSG, HIGH, R 10 3-91
187808 PIPE, OUT, T-COOLER 7 3-45 192004 BANJO 14 3-79
187865 MOUNTING, LIGHT, OUT, BIN, R/LESS 10 7-107 192004 BANJO HSG, HIGH, R 14 3-85
187866 MOUNTING, LIGHT, MID, BIN, R/LESS 9 7-107 192006 BANJO HSG 11 3-87
187867 SPACER, LIGHT, BIN, R/LESS 8 7-107 192007 BANJO HSG 15 3-81
187868 LIGHTGUARD, MID, BIN, R/LESS 7 7-107 192007 BANJO HSG 16 3-75
187869 LT/GUARD, OUTER, BIN, R/LESS 6 7-107 192024 TANK, FUEL 5 7-79
187887 GUARD, PTO SHAFT, REAR 10 3-61 192034 GUARD, AXLE, LHS 10 3-111
187891 MOUNTING, RUBBER, CAB 31 7-15 192035 GUARD, AXLE, RHS 11 3-111
187958 LID, HYD, BREATHER 23 7-89 192040 PLATE, SPACER, IRIDIUM 4 6-29
187963 LINER, TOP BEAM, BIN, RIBLESS 14 7-123 200033 CLAMP, HOSE 4 10-33
188116 BRACKET, RHS, FRONT COOLER 11 4-27 200036 NIPPLE, GREASE 13 7-3
188117 BRACKET, LHS, FRONT COOLER 10 4-27 200050 CLAMP, HOSE 26 7-53
188118 BRACKET, BOTTOM, FRONT COOLER 9 4-27 200061 CLAMP, PIPE 61 7-55
188119 BRACKET, HORN, FRONT COOLER 8 4-27 200062 CLAMP, HOSE 4 3-103
188125 SCRAPER, PERROT CALIPER 25 3-109 200062 CLAMP, HOSE 4 3-105
188126 SCRAPER ASSY, PERROT CALIPER 26 3-109 200062 CLAMP, HOSE 5 3-47

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-21
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
200062 CLAMP, HOSE 14 3-3 200653 CABLE TIE 43 4-71
200062 CLAMP, HOSE 44 4-71 200653 CABLE TIE 43 4-77
200062 CLAMP, HOSE 44 4-75 200653 CABLE TIE 8 6-45
200062 CLAMP, HOSE 35 2A-69 200653 CABLE TIE 10 6-15
200062 CLAMP, HOSE 35 2B-69 200653 CABLE TIE 13 6-39
200078 SEAL, SHIFT FORK SPRING 73 3-141 200653 CABLE TIE 16 6-47
200078 SEAL, SHIFT FORK SPRING 74 3-137 200653 CABLE TIE 55 7-35
200085 CLAMP, HOSE 11 2A-91 200653 CABLE TIE 10 2A-73
200085 CLAMP, HOSE 11 2B-91 200653 CABLE TIE 10 2B-73
200088 CLAMP, HOSE 7 4-65 200732 CIRCLIP INTERNAL 3 4-59
200088 CLAMP, HOSE 9 7-97 200742 CONNECTOR FEMALE, 7 PIN 2 6-63
200092 CLAMP, HOSE 3 3-119 200743 VALVE, REDUCER 7 10-33
200092 CLAMP, HOSE 3 3-121 200779 TIE ROD END 12 6-55
200092 CLAMP, HOSE 34 2A-69 200779 TIE ROD END 19 6-57
200092 CLAMP, BREATHER PIPE 74 2A-9 200779 TIE ROD, END, WITH CLIP 11 7-5
200092 CLAMP, HOSE 34 2B-69 200779 TIE ROD, END, WITH CLIP 12 7-5
200092 CLAMP, BREATHER PIPE 74 2B-9 200779 TIE ROD END 22 7-89
200093 CLEVIS 4 3-73 200779 TIE ROD END 30 7-19
200200 BULB 12 6-43 200861 STRAP, EARTH BRAIDED 6 6-49
200212 CLAMP, OIL FILLING 65 2A-11 200871 CABLE TIE 3 6-13
200212 CLAMP, HOSE 167 2A-33 200871 CABLE TIE 3 6-59
200212 CLAMP, OIL FILLING 65 2B-11 200871 CABLE TIE 7 6-45
200212 CLAMP, HOSE 167 2B-33 200871 CABLE TIE 18 6-57
200318 MOUNTING, BAND 4 5-13 200871 CABLE TIE 32 6-5
200318 MOUNTING, BAND 6 5-11 200871 CABLE TIE 32 6-7
200437 VALVE, JUMBO SWIVEL 8 3-153 200871 CABLE TIE 9 7-51
200437 VALVE, JUMBO SWIVEL 8 3-153 201068 K-CLAMP, SINGLE 14 5-17
200437 VALVE, J UMBO SWIVEL 8 3-153 201212 CLAMP, EXHAUST 14 2A-89
200437 VALVE, JUMBO SWIVEL 8 3-153 201212 CLAMP, EXHAUST 14 2B-89
200437 VALVE, JUMBO SWIVEL 8 3-153 201322 MOUNTING, SPLIT ,ENGINE, TRANS 4 3-47
200437 VALVE, JUMBO SWIVEL 8 3-155 201344 TYRE 2 3-153
200437 VALVE, JUMBO 63MM SWIVEL 9 3-149 PRESSURE SENDER, 0-10 BAR,
201375 10 5-21
200437 VALVE, JUMBO 63MM SWIVEL 9 3-149 SWITCH
200437 VALVE,JUMBO SWIVEL 9 3-149 201377 MOUNTING 6 4-27
200437 VALVE, JUMBO SWIVEL 9 3-149 201382 COOLER 5 4-27
200437 VALVE, JUMBO SWIVEL 9 3-149 201412 MAGNET, ULTRA-T TANK-CERAMIC 21 7-89
200437 VALVE, JUMBO SWIVEL 9 3-151 201419 P-CLIP 13 3-3
200437 VALVE, JUMBO SWIVEL 9 3-151 201419 P-CLIP 7 4-95
200438 SPUD, TUBELESS 9 3-153 201419 P-CLIP 3 5-23
200438 SPUD, TUBELESS 9 3-153 201419 P-CLIP 13 5-19
200438 SPUD, TUBELESS 9 3-153 201419 P-CLIP 5 6-49
200438 SPUD, TUBELESS 9 3-153 201419 P-CLIP 7 7-125
200438 SPUD, TUBELESS 9 3-153 201420 P-CLIPS 12 3-3
200438 SPUD, TUBELESS 9 3-155 201420 P-CLIPS 12 5-19
200438 SPUD, TUBELESS 10 3-149 201420 P-CLIPS 4 6-49
200438 SPUD, TUBELESS 10 3-149 201420 P-CLIPS 12 6-39
200438 SPUD, TUBELESS 10 3-149 201420 P-CLIPS 3 7-127
200438 SPUD, TUBELESS 10 3-149 201420 P-CLIPS 6 7-125
200438 SPUD, TUBELESS 10 3-149 201420 P-CLIPS 7 7-131
200438 SPUD, TUBELESS 10 3-151 201420 P-CLIPS 33 2A-69
200438 SPUD, TUBELESS 10 3-151 201420 P-CLIPS 33 2B-69
200465 VACUATOR, SLEEVE 10 2A-91 201437 P-CLIPS 18 4-61
200465 VACUATOR, SLEEVE 10 2B-91 201438 P-CLIPS 2 4-13
200466 INFORMER 9 2A-91 201438 P-CLIPS 14 4-23
200466 INFORMER 9 2B-91 201438 P-CLIPS 32 2A-69
200536 PLUG, EXPANSION, LOWER 79 3-137 201438 P-CLIPS 32 2B-69
200536 PLUG, EXPANSION, LOWER 80 3-141 201439 P-CLIPS 10 4-25
200653 CABLE TIE 7 4-27 201439 P-CLIPS 11 5-19
200653 CABLE TIE 9 4-11 201439 P-CLIPS 16 5-3
200653 CABLE TIE 11 4-25 201439 P-CLIPS 11 7-57
200653 CABLE TIE 15 4-57 201439 P-CLIPS 11 11-3
200653 CABLE TIE 16 4-29 201439 P-CLIPS 31 2A-69

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-22
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
201439 P-CLIPS 9 2A-73 202043 DRIVER, RECTANGULAR 7 3-149
201439 P-CLIPS 31 2B-69 202043 DRIVER, RECTANGULAR 7 3-149
201439 P-CLIPS 9 2B-73 202043 DRIVER, RECTANGULAR 7 3-149
201499 CIRCLIP:INTERNAL 3 7-121 202043 DRIVER, RECTANGULAR 7 3-151
201503 GASKET, CORK, DIESEL TANK 4 7-79 202043 DRIVER, RECTANGULAR 7 3-151
201509 LATCH, GASKET 10 7-5 202083 CLAMP, EXHAUST 13 4-29
201509 LATCH, GASKET 29 7-19 202094 GROMMET, FLAT SPLIT 31 6-7
201529 PLUG, CONNECTING 18 5-9 202280 GUIDE TAPE, PISTON PTFE BRONZE 6 4-65
201529 CONNECTOR, FEMALE 4 WAY 3 6-63 202280 GUIDE TAPE, PISTON PTFE BRONZEF 8 7-97
201664 RUBBER ELBOW 8 2A-91 202300 BALL VALVE 3 7-79
201664 RUBBER ELBOW 8 2B-91 202300 BALL VALVE 20 7-87
201666 SPRING, BIN HEAT-BALL JOINT 28 7-17 202346 AIRDUCT, FLEX 8 7-51
201666 SPRING BIN HEAT-BALL JOINT 13 2A-89 202489 BELLOW, RUBBER 5 4-65
201666 SPRING, BIN HEAT-BALL JOINT 13 2B-89 202489 BELLOW, RUBBER 7 7-97
201719 K-CLAMP, DOUBLE 42 4-71 202557 CONNECTOR, FEMALE, 2WAY 4 6-63
201737 TEST POINT 3 4-3 202614 K-CLAMP 15 5-3
201737 TEST POINT 13 4-23 202686 GRIP: PTC 1 7-103
201744 CLIP, SPRING 9 3-95 202729 CIGARETTE LIGHTER 30 6-5
201744 CLIP-SPRING 9 3-97 202860 BOWL, PRE CLEANER 8 2A-93
201744 CLIP-SPRING 11 3-99 202860 BOWL, PRE CLEANER 8 2B-93
201744 CLIP, SPRING 11 3-101 202916 CONNECTOR, FEMALE, 2 WAY 5 6-63
201745 PIN, LOCK NUT 8 3-95 202933 BULB (PIGTAIL) 3 6-43
201745 PIN, LOCK NUT 8 3-97 202934 BULB, HEAD LIGHT 11 6-43
201745 PIN, LOCK NUT 10 3-99 202984 TYRE 2 3-153
201745 PIN, LOCK NUT 10 3-101 203029 PIPE, COMPLETE SUCTION 12 4-29
201747 CIRCLIP EXTERNAL, SIDESHAFT 7 3-95 203215 GROMMET 14 5-5
201747 CIRCLIP EXTERNAL-SIDESHAFT 7 3-97 203264 GROMMET, BLANK 29 6-7
201747 CIRCLIP EXT-SIDESHAFT 9 3-99 203266 GROMMET, BLANK 3 6-29
201747 CIRCLIP EXTERNAL-SIDESHAFT 9 3-101 203266 GROMMET, BLANK 4 6-27
201748 CIRCLIP EXTERNAL, PLANET PIN 6 3-95 203349 K-CLAMP, SINGLE 13 3-115
201748 CIRCLIP EXTERNAL-PLANET PIN 6 3-97 203349 K-CLAMP, SINGLE 23 3-107
201748 CIRCLIP EXT-PLANET PIN 8 3-99 203350 K-CLAMP, DOUBLE 8 4-11
201748 CIRCLIP EXTERNAL-PLANET PIN 8 3-101 203350 K-CLAMP, DOUBLE 1 7-73
201748 CIRCLIP EXTERNAL-PLANET PIN 1 7-99 203371 K-CLAMP, DOUBLE 13 5-3
201762 BEARING, CONICAL SLEEVE 4 7-109 203375 PLATE, AXLE SERIAL NUMBER 8 3-91
201768 PAD, ARTIC BUMP STOP 6 7-65 203375 PLATE, AXLE SERIAL NUMBER 9 3-87
201782 GEAR, RING, EXT 7 3-99 203375 PLATE 11 3-89
201782 GEAR, RING 7 3-101 203375 PLATE, AXLE SERIAL NUMBER 12 3-79
201785 SIDE SHAFT 9 3-91 203375 PLATE, AXLE SERIAL NUMBER 12 3-85
201785 SHAFT, SIDE 10 3-87 203375 PLATE, AXLE SERIAL NUMBER 13 3-77
201785 SIDE SHAFT 12 3-89 203375 PLATE, AXLE SERIAL NUMBER 13 3-81
201785 SIDE SHAFT 13 3-79 203375 PLATE, AXLE SERIAL NUMBER 14 3-75
201785 SIDE SHAFT 13 3-85 203375 PLATE, AXLE SERIAL NUMBER 15 3-83
201785 SHAFT, SIDE 14 3-77 203535 CLAMP, T-BOLT 7 2A-91
201785 SIDE SHAFT 14 3-81 203535 CLAMP, T-BOLT 7 2B-91
201785 SIDE SHAFT 15 3-75 203537 CLAMP, T-BOLT 6 2A-91
201785 SIDE SHAFT 16 3-83 203537 CLAMP, T-BOLT 6 2B-91
201806 SCREW, BLEED 6 3-147 203588 CLAMP, HOSE 12 7-57
201806 SCREW, BLEED 8 3-133 203588 CLAMP, HOSE 23 7-53
201833 CLAMP, H/DUTY, SUCTION 11 4-33 203588 CLAMP, HOSE 30 2A-69
201833 CLAMP, H/DUTY, SUCTION 15 4-29 203588 CLAMP, HOSE 8 2A-73
201834 CLAMP, H/DUTY, SUCTION 14 4-29 203588 CLAMP, HOSE 30 2B-69
201873 POINT, TEST, HYD 2 10-27 203588 CLAMP, HOSE 8 2B-73
201886 DECAL, PDI/QUALITY 1 7-133 203693 FLANGE 5 3-149
202043 DRIVER, RECTANGULAR 6 3-153 203693 FLANGE 5 3-149
202043 DRIVER, RECTANGULAR 6 3-153 203693 FLANGE 5 3-149
202043 DRIVER, RECTANGULAR 6 3-153 203693 FLANGE 5 3-149
202043 DRIVER, RECTANGULAR 6 3-153 203693 FLANGE 5 3-149
202043 DRIVER, RECTANGULAR 6 3-153 203693 FLANGE 5 3-151
202043 DRIVER, RECTANGULAR 6 3-155 203693 FLANGE 5 3-151
202043 DRIVER, RECTANGULAR 7 3-149 203738 SPHERILASTIC BRG 4 7-93
202043 DRIVER, RECTANGULAR 7 3-149 203764 P-CLIP 11 3-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-23
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
203764 P-CLIP 13 7-57 206410 HEXSERT, OPEN 5 7-65
203764 P-CLIP 29 2A-69 206412 DOOR, HVAC, YELLOW 27 7-25
203764 P-CLIP 29 2B-69 206415 HINGE, EXTERIOR 17 7-87
203830 CIRCUIT BREAKER 15 6-47 206415 HINGE, EXTERIOR 26 7-19
203895 RESEVOIR, AIR, 5L CE MARK 3 5-13 206415 HINGE, EXTERIOR 26 7-25
203897 RESEVOIR, AIR 7 5-11 206418 WINDOW, CURVED 25 7-21
203908 P-CLIP 4 4-27 206437 HEXSERT, OPEN 53 7-29
203908 P-CLIP 22 7-53 206437 HEXSERT, OPEN 53 7-41
203923 GROMMET 10 3-3 206439 HANDLE, CAB INTERIOR 8 7-3
203923 GROMMET 28 2A-69 206439 HANDLE, CAB INTERIOR 52 7-27
203923 GROMMET 28 2B-69 206441 HINGE, INTERIOR, M5 COUNTER 51 7-27
203926 GROMMET 27 2A-69 206442 LATCH, COOLBOX 50 7-27
203926 GROMMET 27 2B-69 206444 RUBBER, LATCH, COOLBOX 49 7-27
203927 GROMMET 8 7-61 206447 PLATE, STEP, CAB 48 7-31
203927 GROMMET 19 7-87 206449 SUN VISOR 47 7-33
203927 GROMMET 26 2A-69 206451 BRACKET, STRAP, DOOR 24 7-19
203927 GROMMET 26 2B-69 206453 RUBBER, STRAP, DOOR 23 7-19
203975 PROTECTOR, HOSE STRAP ON 41 4-71 206454 ASHTRAY, TOP MOUNTING, PLASTIC 46 7-29
203975 PROTECTOR, HOSE STRAP 41 4-77 206465 STRUT, CAB 16 7-89
203990 NIPPLE, GREASE 2 4-103 206465 STRUT, CAB 22 7-19
203990 NIPPLE, GREASE 9 4-59 206474 HEXSERT, OPEN 7 7-77
203990 NIPPLE, GREASE 2 7-121 206480 ISOLATOR, STEERING ORBITAL 13 4-87
203990 NIPPLE, GREASE 5 7-129 206491 STRUT, CAB 21 7-25
204035 CLAMP, SEALCLAMP 12 2A-89 206523 MOUNTING, RUBBER, CAC-CHASSIS 22 2A-67
204035 CLAMP, SEALCLAMP 12 2B-89 206523 MOUNTING, RUBBER, CAC-CHASSIS 22 2B-67
204042 SWITCH, BINARY PRESSURE 21 7-53 206525 COWLING, T/MISSION COOLER 2 3-43
204043 RECEIVER DRIER 20 7-53 206534 HOSE, ENG TO HEATER RETURN 14 7-57
204079 GROMMET 5 4-15 206543 PIPE, RADIATOR, BOTTOM 21 2A-69
204079 GROMMET, DIA 40 4-71 206543 PIPE, RADIATOR, BOTTOM 21 2B-69
204111 GUARD, TELESCOPIC 2 7-39 CONNECTOR, CONCERTINA, AIR
206561 5 2A-91
204112 SCREW, ADJUSTING HANDLE 4 7-39 INLET
204113 NUT, ADJUSTING HANDLE 8 7-39 CONNECTOR, CONCERTINA, AIR
206561 5 2B-91
204115 SPACER, SPLINED 16 7-39 INLET
204122 RUBBER, PROG, BUMP STOP 9 7-3 206585 HEXSERT, OPEN 16 7-53
204122 RUBBER, PROG.BUMP STOP 18 7-89 206585 HEXSERT, OPEN 45 7-27
204170 BASE ASSEMBLY 7 7-39 206585 HEXSERT, OPEN 45 7-29
204187 AIRDUCT, FLEX 7 7-51 206585 HEXSERT, OPEN 45 7-33
204541 MOUNTING, RUBBER CIRCULAR 3 4-27 206598 SUNGEAR, HD 5 3-95
204600 STEERING WHEEL 54 7-37 206598 SUNGEAR, HD 5 3-97
204680 TYRE 2 3-149 206606 PLANET GEAR, HD 4 3-95
204710 BULB, HEAVY DUTY 13 6-43 206606 PLANET GEAR 4 3-97
205259 CIRCUIT BREAKER 14 6-47 206607 RINGGEAR 3 3-95
205424 NUT 23 7-39 206607 RINGGEAR 3 3-97
205428 SPACER 9 7-39 206628 CONSPICUITY SHEETING 4 7-107
206065 E-MODULE, ADM 28 6-7 206646 MOUNTING, RUBBER, ENGINE, SPLIT 3 2A-3
206070 THROTTLE, FOOT ACTUATOR 27 6-5 206646 MOUNTING, RUBBER, ENGINE, SPLIT 3 2B-3
206082 GAUGE, QUAD, PRESS 3 10-27 206649 OIL COOLER, MODINE 1 3-129
206183 SUNGEAR, HD 5 3-99 206656 CLAMP, RUBBER, SIDE ENG 17 7-69
206183 GEAR, SUN 6 3-101 206658 CLAMP, ALU 39 4-71
206188 COOLER, AIR, CHARGE, BEHR 25 2A-67 206659 VACUATOR VALVE 6 2A-93
206188 COOLER, AIR, CHARGE BEHR 25 2B-67 206659 VACUATOR VALVE 6 2B-93
206249 DECAL, REFLECTOR, RED 5 7-107 206661 K-CLAMP, DOUBLE 38 4-71
206291 GROMMET 13 6-47 206661 K-CLAMP, DOUBLE 38 4-75
206350 FUSE, 10A, BLADE TYPE 1 6-9 206680 TYRE 2 3-149
206352 HOSE, INTERCOOLER, RED SIL 24 2A-67 206690 CONNECTOR, FEMALE, 3 WAY 6 6-63
206352 HOSE, INTERCOOLER, RED SIL 24 2B-67 206703 CONNECTOR 4 6-43
206355 RADIATOR, BEHR 23 2A-67 206703 CONNECTOR, MALE, 2 WAY 7 6-63
206355 RADIATOR, BEHR 1 2A-71 206704 CONNECTOR, FEMALE, 2 WAY 8 6-63
206355 RADIATOR, BEHR 23 2B-67 206705 CONNECTOR, MALE, 3 WAY 9 6-63
206355 RADIATOR, BEHR 1 2B-71 206706 CONNECTOR, MALE, 4 WAY 10 6-63
206376 FAN, SUCKER, FAN ONLY 3 3-43 206707 CONNECTOR, 4-WAY, FEMALE 5 6-61
206387 SWITCH, PRESSURE, (NC), 5 BAR 8 5-21 206707 CONNECTOR, FEMALE, 4 WAY 11 6-63

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-24
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
206708 CONNECTOR, MALE, 6 WAY 12 6-63 207005 SHROUD, FAN 18 2B-67
206709 CONNECTOR, FEMALE, 6 WAY 13 6-63 207017 CLAMP, ALU, 2 BOLT 9 7-69
206711 CONNECTOR, MALE, 8 WAY 14 6-63 207017 CLAMP, ALU, 2 BOLT 9 7-71
206712 CONNECTOR, FEMALE, 8 WAY 15 6-63 207021 SENSOR, BIN PIVOT, ROTARY 10 6-55
206713 CONNECTOR, FEMALE, 21 WAY 16 6-63 207021 SENSOR, BIN PIVOT, ROTARY 16 6-57
206717 CONNECTOR, MALE, 31 WAY 17 6-63 207027 DIODE, 3A, SPADE TERMINAL 6 6-9
206718 CONNECTOR, FEMALE, 31 WAY 18 6-63 207030 LIGHT, WORK LIGHT 1 6-43
206719 CONNECTOR, MALE, 9 WAY 19 6-63 207030 LIGHT, WORK LIGHT 3 6-23
206720 CONNECTOR, FEMALE, 9 WAY 20 6-63 207030 LIGHT, WORK LIGHT 4 6-23
206722 CONNECTOR, FEMALE, 4 WAY 21 6-65 207031 SWITCH 8 6-15
206724 CONNECTOR, MALE, 8 WAY 22 6-65 207080 CONNECTOR, FEMALE, 2 WAY 27 6-65
206726 CONNECTOR, FEMALE, 2 WAY 23 6-65 207098 FILLER, NECK SURGE TANK 17 2A-69
206735 CONNECTOR, FEMALE, 2 WAY 24 6-65 207098 FILLER, NECK SURGE TANK 17 2B-69
206765 CROSS & ROLLER, LUBE-FOR-LIFE 9 3-63 207114 FUSE, 30A, BLADE TYPE 2 6-9
206765 CROSS & ROLLER, LUBE-FOR-LIFE 14 3-63 207115 FUSE, 25A, BLADE TYPE 3 6-9
206765 CROSS & ROLLER, LUBE-FOR-LIFE 17 3-63 207116 FUSE, 20A, BLADE TYPE 4 6-9
206765 CROSS & ROLLER, LUBE-FOR-LIFE 8-15 207117 P-CLIP 10 4-33
206765 CROSS & ROLLER, LUBE-FOR-LIFE 8-17 207117 P-CLIP 15 7-53
206765 CROSS & ROLLER, LUBE-FOR-LIFE 8-17 207118 FUSE, 15A, BLADE TYPE 5 6-9
206765 CROSS & ROLLER, LUBE-FOR-LIFE 8-19 207123 SPACER, CLAMP, ALUM 36 4-71
206777 CONNECTOR, FEMALE, 3 WAY 25 6-65 207123 SPACER, CLAMP, ALU 8 7-71
206778 CONNECTOR, FEMALE, 1 WAY 26 6-65 207154 STRAP, BELLY PLATE STOP 1 7-63
206806 CLAMP, RUBBER, ENG BOTTOM 16 7-69 207155 SEALING, TOP, BONNET 7 7-61
206807 CLAMP, ALU, 2 BOLT 15 7-71 207156 SEALING, SIDE, BONNET 6 7-61
206808 CLAMP, ALU, 4 BOLT 14 7-71 207157 SEALING, MID, RAD 5 7-61
206826 CLAMP, ALU, 2 BOLT 14 4-57 207158 CAP, 4-GREASE NIPPLE 4 7-129
206826 CLAMP, 2 BOLT 8 7-67 207159 CAP, 7-GREASE NIPPLE 3 7-129
206826 CLAMP, ALU, 2 BOLT 13 7-69 207160 SHIELD, ANTI-SPLASH, FUEL SYSTEM 7 2A-73
206826 CLAMP, ALU, 2 BOLT 13 7-71 207160 SHIELD, ANTI-SPLASH, FUEL SYSTEM 7 2B-73
206827 CLAMP, ALU, 4 BOLT 13 4-57 SHIELD, HEAT, SILENCER, OUTER,
207161 20 2A-87
206827 CLAMP, 4 BOLT 9 7-67 RHS
206827 CLAMP, ALU, 4 BOLT 12 7-69 SHIELD, HEAT, SILENCER, OUTER,
207161 20 2B-87
206827 CLAMP, ALU, 4 BOLT 12 7-71 RHS
206829 SPACER, CLAMP 10 7-67 207166 CURTAIN, WHEEL ARCH 6 7-83
206829 SPACER, CLAMP, ALU 11 7-69 207167 CLAMP, RUBBERUNDER CAB 6 7-71
206829 SPACER, CLAMP, ALU 11 7-71 207167 CLAMP, RUBBER 11 7-67
206832 SPACER, CLAMP, ALU 10 7-69 207169 SPACER, CLAMP, ALU 6 3-45
206861 HANDLE, PADDLE, BONNET 15 7-89 207170 CLAMP, RUBBER, WDB 5 7-71
206939 MOUNTING PIPE 3 6-21 207171 PIPE, HVAC, HEATER, IN 16 7-57
206940 LIGHT, INTERIOR 26 6-5 207172 PIPE, HVAC, HEATER, OUT 17 7-57
206945 MOUNTING, RUBBER, SQUIGLY 7 4-11 207175 ASSY, DRAIN TUBE, HVAC 6 7-51
206945 MOUNTING, RUBBER 9 4-25 207177 AIR HOSE ADAPTER,2" 22 7-55
206945 MOUNTING, RUBBER, SQUIGLY 37 4-71 207178 AIR HOSE ADAPTER 21 7-55
206945 MOUNTING, RUBBER, SQUIGLY 37 4-77 DECAL, DEERE, OVERHEAD POWER-
207191 2 7-133
206945 MOUNTING, RUBBER 3 6-49 LINE
206945 MOUNTING, RUBBER, SQUIGLY 6 6-45 207192 DECAL, DEERE, SEATBELT, WARNING 3 7-133
206945 MOUNTING, RUBBER 9 6-15 207199 GUARD, FAN, LHS 16 2A-67
206945 MOUNTING, RUBBER, SQUIGLY 11 6-39 207199 GUARD, FAN, LHS 16 2B-67
206945 MOUNTING, RUBBER 11 6-55 207200 GUARD, FAN, RHS 15 2A-67
206945 MOUNTING, RUBBER,S QUIGLY 12 6-47 207200 GUARD, FAN, RHS 15 2B-67
206945 MOUNTING, RUBBER, SQUIGLY 17 6-57 207202 SPACER, CLAMP, ALU 12 4-57
206945 MOUNTING, RUBBER, SQUIGLY 25 6-7 207202 SPACER, CLAMP, ALU 4 7-69
206945 MOUNTING, RUBBER 11 7-51 207211 CLAMP, RUBBER 3 7-71
206945 MOUNTING, RUBBER, SQUIGLY 14 7-89 MOUNTING, RUBBER, CONDENSER,
207213 18 7-57
206945 MOUNTING, RUBBER, SQUIGLY 10 11-3 HVAC
206945 MOUNTING, RUBBER, SQUIGLY 20 2A-69 207214 LINING, FLEX SUP, BIN HEATING 11 2A-89
206945 MOUNTING, RUBBER, SQUIGLY 20 2B-69 207214 LINING, FLEX SUP, BIN HEATING 11 2B-89
206979 CONDENSER, AIR-CON 15 7-57 207215 EXHAUST, FLEX, BIN HEATING 10 2A-89
206980 SANDWICH BLOCK, REAR SUSP 2 7-109 207215 EXHAUST, FLEX, BIN HEATING 10 2B-89
207004 CLIP, SPRING, SHROUD-RAD 19 2A-67 207219 SPRING, CABSTRUT 6 4-95
207004 CLIP, SPRING, SHROUD-RAD 19 2B-67 207221 PIPE, MAKE-UP LINE 14 2A-69
207005 SHROUD, FAN, PLASTIC 18 2A-67 207221 PIPE, MAKE-UP LINE 14 2B-69

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-25
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
207222 PIPE, BREATH, ENG-EXP TANK 13 2A-69 207389 SEAL, CONDENSOR, RADIATOR 2 7-61
207222 PIPE, BREATH, ENG-EXP TANK 13 2B-69 207390 SENDER, TEMP 5 6-45
207223 PIPE, BREATH, RAD-EXP TANK 12 2A-69 207390 SENDER, TEMP 10 6-39
207223 PIPE, BREATH, RAD-EXP TANK 12 2B-69 207408 DECAL, STARTER MOTOR 31 7-135
207229 ASSY, FLEX, SWIVEL 9 2A-89 207411 DECAL, EMERGENCY EXIT 32 7-135
207229 ASSY, FLEX, SWIVEL 9 2B-89 207440 SHAFT, ROTARY SENSOR B/JOINTS 6 6-55
207230 TRIMARK, LH HOUSING 20 7-19 207440 SHAFT, ROTARY SENSOR B/JOINTS 12 6-57
207231 SUPPORT, POSITION SENSOR SHAFT 9 6-55 207445 E-CLIP 5 6-55
207231 SUPPORT, POSITION SENSOR SHAFT 15 6-57 207445 E-CLIP 11 6-57
207236 EXTENSION, MUDGUARD, RHS 4 7-75 207453 CONDUIT 6 6-15
207253 HOSE PROTECT, SPIRAL GRD 12 4-23 207453 CONDUIT 7 6-15
207266 HEXSERT, OPEN 44 7-33 207454 CONDUIT 2 6-23
207266 HEXSERT, OPEN 44 X 7-31 207473 CONNECTOR, FEMALE, 31 WAY 30 6-65
207273 CONNECTOR, MALE, 12 WAY 28 6-65 207475 CONNECTOR, FEMALE, 4 WAY 31 6-65
207274 CONNECTOR, FEMALE, 12 WAY 29 6-65 207476 CONNECTOR, FEMALE, 14 WAY 32 6-65
207281 SHAFT, POSITION SENSOR ARM 8 6-55 207477 CONNECTOR, FEMALE, 15 WAY 33 6-65
207281 SHAFT, POSITION SENSOR ARM 14 6-57 207489 CAP, SHIELD, SILENCER 18 2A-87
207288 MOUNTING, SWIVEL HEAD, HARNESS 24 6-3 207489 CAP, SHIELD, SILENCER 18 2B-87
207289 O-RING 7 6-55 207498 CONNECTOR, MALE, 9 WAY 34 6-65
207289 O-RING 13 6-57 207499 CONNECTOR, FEMALE, 12 WAY 35 6-65
207290 DECAL, DEERE, LIFT/TIEDOWN PNTD 4 7-133 207500 CONNECTOR, FEMALE, 15 WAY 36 6-65
207292 DECAL, B&W 5 7-133 207501 CONNECTOR, FEMALE, 18 WAY 37 6-65
207293 DECAL, B&W 6 7-133 207502 CONNECTOR, FEMALE, 21 WAY 38 6-65
207296 SPRING, SUSP PLATE, BIN HEATING 8 2A-89 207504 CONNECTOR, FEMALE, 4 WAY 39 6-65
207296 SPRING, SUSP PLATE, BIN HEATING 8 2B-89 207505 CONNECTOR, FEMALE, 8 WAY 40 6-65
207302 DECAL, GREASE POINT 7 7-133 207522 RESISTOR 2 6-49
207304 DECAL, TIE DOWN POINT 8 7-133 207524 CONNECTOR, MALE, 3 WAY 41 6-67
207305 DECAL, GREASING BANK1 9 7-133 207606 GASSTRUT, BONNET 7 7-3
207306 DECAL, WARNING ETHER, START 10 7-133 207626 PLUG, DRAIN MAGNETIC 1 3-93
207310 DECAL, LIFTING EYE 11 7-133 207626 PLUG, MAGNETIC 7 3-91
207311 DECAL, BELL LOGO, CAB DOOR 12 7-133 207626 PLUG, MAGNETIC 8 3-87
207312 DECAL, B&W BELL LOGO, FR BONNET 13 7-133 207626 PLUG 10 3-89
207320 DECAL, B&W BELL LOGO 14 7-133 207626 PLUG 11 3-79
207321 DECAL, B&W BELL LOGO 15 7-133 207626 PLUG, MAGNETIC 11 3-81
207330 DECAL, PROPSHAFT GUARDS 16 7-133 207626 PLUG, MAGNETIC 11 3-85
207331 DECAL, RADIATOR FAN WARNING 17 7-133 207626 PLUG, MAGNETIC 12 3-75
207336 DECAL, ARTICULATION CRUSH 18 7-133 207626 PLUG, MAGNETIC 12 3-77
207337 DECAL, VISIBILITY WARNING 20 7-135 207626 PLUG, MAGNETIC 12 3-83
207338 DECAL, PARK BRAKE WARNING 21 7-135 207627 CLAMP, RUBBER, STEER HOSES 11 4-57
207339 DECAL, PASSENGER SEAT 22 7-135 MOUNTING, RUBBER, T/MISSION,
207646 9 3-3
207340. DECAL, SUSPENSION CYLINDER 4 4-65 SPLIT
207340 DECAL, SUSPENSION CYLINDER 5 7-97 207647 KNOB, BIN TIP 17 7-19
207340 DECAL, SUSPENSION CYLINDER 23 7-135 207656 CLAMP, RUBBER, WDB HOSES 35 4-71
207344 DECAL, GREASING BANK2 24 7-135 207657 CLAMP, ALU, 2 BOLT 5 3-45
207347 DECAL, GREASING BANK3 25 7-135 207660 PLUG, FILLER 2 3-93
207349 DECAL, COMPRESSED AIR 26 7-135 207660 PLUG 6 3-91
207350 DECAL, SPRING PRESSURE 27 7-135 207660 PLUG 7 3-87
207352 COUPLING 9 3-61 207660 PLUG 9 3-89
207364 COUPLING, PTO 1 3-65 207660 PLUG 10 3-79
207364 COUPLING, PTO 8 3-61 207660 PLUG 10 3-81
207365 LATCH, RH, TRI-MARK 13 7-89 207660 PLUG 10 3-85
207366 LATCH, LH, TRI/MARK 12 7-89 207660 PLUG 11 3-75
207366 LATCH, LH, TRI/MARK 19 7-19 207660 PLUG 11 3-77
207375 BOLT, STRIKER, TRIMARK 11 7-89 207660 PLUG 11 3-83
207375 BOLT, STRIKER, TRIMARK 18 7-19 207661 SEAL, COOL/BOX, HEATSHIELD 1 3-41
207381 DECAL, REFRIGERANT 28 7-135 207662 CONDUIT 5 6-15
207382 DECAL, CAB TILT 29 7-135 207666 DISC, FRICTION, WDB, SINTERED 5 3-147
207383 DECAL, CAB SUPPORT 30 7-135 207676 PLUG, MAGNETIC 2 3-95
207386 HEAT, SHIELD, BIN HEATING 7 2A-89 207676 PLUG, MAGNETIC 2 3-97
207386 HEAT, SHIELD, BIN HEATING 7 2B-89 207676 PLUG, MAGNETIC 3 3-99
207387 PLATE, SEAL, SIDE, BONNET 4 7-61 207676 PLUG, MAGNETIC 4 3-147
207388 PLATE, SEAL, TOP, BONNET 3 7-61 207676 PLUG, MAGNETIC 5 3-101

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-26
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
207676 PLUG, MAGNETIC 3 4-65 207881 GASKET, GRAB HANDLE 14 7-15
207676 PLUG, MAGNETIC 4 7-97 207897 DECAL, CAB, L/PUMP LEVER 33 7-135
207693 FILTER, UNIT, FUEL-WATER 6 2A-73 207967 BOOT, RUBBER, DRAIN VALVE 34 4-71
207693 FILTER, UNIT, FUEL-WATER 1 2A-77 207967 BOOT, RUBBER, DRAIN VALVE 10 7-117
207693 FILTER, UNIT, FUEL-WATER 6 2B-73 207967 BOOT, RUBBER, DRAIN VALVE 2 2A-3
207693 FILTER, UNIT, FUEL-WATER 1 2B-77 207967 BOOT, RUBBER, DRAIN VALVE 2 2B-3
207694 ELEMENT, FILTER 8-3 207968 COVER, SPEAKER 41 7-27
207694 ELEMENT, FILTER 8-3 207981 ELEMENT, HEATER, FUEL 1 6-51
207694 ELEMENT, FILTER 8-3 207988 SPRING, TENSION, ARTIC HOSE 10 4-23
207694 ELEMENT, FILTER 8-3 208000 CONNECTOR, FEMALE, 4 WAY 43 6-67
207694 ELEMENT, FILTER 8-3 208001 CONNECTOR, FEMALE, 4 WAY 44 6-67
207694 ELEMENT, FILTER 8-3 208002 CONNECTOR, FEMALE, 24 WAY 45 6-67
207694 ELEMENT, FILTER 8-5 208009 CONNECTOR, FEMALE, 68 WAY 46 6-67
207694 ELEMENT, FILTER 8-5 208041 CONNECTOR, FEMALE, 1 WAY 47 6-67
207694 ELEMENT, FILTER 8-5 208048 EXTENSION, MUDGUARD, RHS 4 7-75
207694 ELEMENT, FILTER 8-7 208049 EXTENSION, MUDGUARD, LHS 4 7-83
207694 ELEMENT, FILTER 8-7 208050 MOUNTING, HEADLIGHT, LHS 4 7-65
207694 ELEMENT, FILTER 8-7 208051 MOUNTING, HEADLIGHT, RHS 3 7-65
207694 ELEMENT, FILTER 8-9 208072 STRAP, BONNET 6 7-3
207694 ELEMENT, FILTER 8-9 208090 HOSE, TEFLON 12 5-3
207694 ELEMENT, FILTER 8-9 208095 MOUNTING, BRACKET, BIN HEATING 5 2A-89
207694 ELEMENT, FILTER 8-11 208095 MOUNTING, BRACKET,BIN HEATING 5 2B-89
207694 ELEMENT, FILTER 8-11 208096 ASSY, MID SECT, BIN HEATING 4 2A-89
207694 ELEMENT, FILTER 8-11 208096 ASSY, MID SECT, B/HEATING 4 2B-89
207694 ELEMENT, FILTER 8-13 208097 ASSY, TOP SECT, BIN HEATING 3 2A-89
207694 ELEMENT, FILTER 8-13 208097 ASSY,TOP SECT, B/HEATING 3 2B-89
207694 ELEMENT, FILTER 8-15 208098 SPRING 10 7-89
207694 ELEMENT, FILTER 8-15 208099 FLANGE STAINLESS, BIN HEATING 2 2A-89
207694 ELEMENT, FILTER 8-17 208099 FLANGE STAINLESS, BIN HEATING 2 2B-89
207694 ELEMENT, FILTER 8-17 208103 GASKET 13 7-19
207694 ELEMENT, FILTER 8-19 208103 GASKET 13 7-21
207694 ELEMENT, FILTER 2 2A-77 208150 HEXSERT 9 7-87
207694 ELEMENT, FILTER 2 2B-77 208158 COVER, PLUG, COLUMN SWITCH 23 6-5
207707 QUICK, CONNECTOR, FEMALE 4 11-17 208162 KIT, O-RING 3 11-17
207708 QUICK, CONNECTOR, MALE 5 11-17 208163 HOSE, HIGH PRESSURE 1 11-7
207737 PLUGS, DOSER 6 7-131 208164 HOSE, HIGH PRESSURE 2 11-7
207737 PLUG, SHUT-OFF 6 11-11 208165 HOSE, HIGH PRESSURE 3 11-7
207742 DOZER, NO4 5 7-131 208166 PIPE, GREASE 6 11-9
207742 METERING UNIT, NO 4 5 11-9 208167 PIPE, GREASE 7 11-11
207745 METERING UNIT, NO 9 2 11-9 208168 PIPE, GREASE 4 11-13
207746 METERING UNIT, NO 8.5 2 11-11 208191 ELEMENT, RUBBER 2 3-65
207746 METERING UNIT, NO 8.5 2 11-13 208192 DISC, FRICTION 4 3-65
207790 PLATE, SEAL, CAB, REAR, LH 1 7-59 208320 DECAL, HYDRAULIC LEVEL 34 7-135
207791 SHIELD, HEAT, SILENCER, STACK 17 2A-87 208390 TYRE 2 3-149
207791 SHIELD, HEAT, SILENCER, STACK 17 2B-87 208471 SPRING, RETURN, BIG WDB 3 3-147
207795 CLIP, RETAINING, ARTIC HOSES 11 4-23 208495 CONNECTOR, FEMALE, 6 WAY 48 6-67
207796 PLUG 1 3-95 208496 DISC, STATIONARY, WDB 2 3-147
207796 PLUG 1 3-97 208503 BLOCK, 7 PORT, BASE 4 7-131
207796 PLUG 2 3-99 208503 7-PORT BLOCK, COMPLETE 1 11-9
207796 PLUG 4 3-101 208503 7-PORT BLOCK, COMPLETE 1 11-11
207799 SEAL, BONNET, CAB INTERFACE 16 7-11 208503 7-PORT BLOCK, COMPLETE 4 11-7
207826 FLEX, TOP, BIN HEATING 6 2A-89 208503 7-PORT BLOCK, COMPLETE 5 11-7
207826 FLEX,TOP, BIN HEATING 6 2B-89 208504 4-PORT BLOCK, COMPLETE 1 11-13
207830 CONNECTOR, FEMALE, 5 WAY 42 6-67 208504 4-PORT BLOCK, COMPLETE 6 11-7
207831 COVER, HEAD LIGHTS, GRILL 1 6-41 208505 METERING UNIT, NO 8 3 11-9
207832 COVER, HEAD LIGHTS, FRAME 9 6-39 208505 METERING UNIT, NO 8 3 11-13
207856 MUDFLAP, FRONT 5 7-77 208506 METERING UNIT, NO 10 4 11-11
207856 MUDFLAP, FRONT 5 7-85 208507 PRESSURE SWITCH, COMPLETE 5 11-11
207863 GASKET, LOWER MIRROR BRACKET 15 7-17 208509 GINA UNIT 1 11-15
207864 GASKET, ELECTRICAL HATCH 43 7-29 208510 T-ADAPTER 2 11-15
207871 ROOF, CAB,YELLOW 2 7-9 208511 COMMUNICATION CABLE 3 11-15
207879 STRAP, COAT, CAB 42 7-27 208544 GASKET, LID, HYD TANK 8 7-89

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-27
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
208547 SEAL, DUO-CONE 6 3-87 210548 VALVE, CHECK 31 4-71
208547 SEAL 8 3-89 210561 VALVE, UNLOADER, AIR DRYER 1 5-15
208580 CONNECTOR, FEMALE, 2 WAY 49 6-67 210561 VALVE, UNLOADER, AIR DRYER 2 5-13
208595 SLEEVE, NYLON 8 4-57 210695 VALVE, CYL SUSPSTRUT 3 7-97
208595 SLEEVE, NYLON 9 4-57 210696 CAP, VALVE CYL SUSPSTRUT 2 7-97
208595 SLEEVE, NYLON 10 4-57 PUMP, TWIN GROENEVELD GREAS-
210769 1 11-17
208595 SLEEVE, NYLON 11 4-29 ING
208614 DUAL LOCK 3 6-27 210771 VALVE, RELIEF, DIESEL CAP, 5PSI 3 7-81
208614 DUAL LOCK 40 7-31 210772 VALVE, RELIEF, DIESEL CAP, 1PSI 4 7-81
208635 MOULDED, RUBBER, BUFFER 10 4-29 210788 PUMP, WET DISC BRAKE, DUAL 32CC 1 3-127
208635 MOULDED, RUBBER, BUFFER 2 7-65 210788 PUMP 30 4-71
208640 COOLER, T/MISSION, MODINE 4 3-45 210791 VALVE, CHECK, E/STEER 1 4-43
208649 CAP, DIESEL FILLER 1 7-81 VALVE, CHECK, EMERGENCY STEER-
210791 1 4-51
208649 CAP, DIESEL FILLER 2 7-79 ING
208654 SENSOR, SUSPENSION HEIGHT 3 6-55 210801 VALVE, MANIFOLD, CHECK 1 4-41
208654 SENSOR, SUSPENSION HEIGHT 4 6-55 210801 VALVE, MANIFOLD, CHECK 2 4-31
208717 CLAMP, SEAL, RIKER 15 2A-83 210813 SIGHT GLASS, HEADER TANK 9 2A-69
208717 CLAMP, SEAL, RIKER, 5 INCH 15 2B-83 210813 SIGHT GLASS, HEADER TANK 9 2B-69
208718 PIPE, FLEX, EXHAUST, S/STEEL 14 2A-83 210823 BLOCK, MANIFOLD, TANK LINES 8 4-25
208718 PIPE, FLEX, EXHAUST, S/STEEL 14 2B-83 210833 VALVE, SOLENOID 2 5-21
208771 GROMMET 22 6-7 210862 FILTER ASSEMBLY, HYDRAULIC TANK 1 7-91
208771 GROMMET 9 11-3 210862 ASSY, FILTER, FINN, 5MICRON 6 7-89
208823 CLAMP, T-BOLT 9 4-33 210895 VALVE, NON,RETURN 2 6-11
208848 STRAIN GAUGE 3 6-61 210896 MOTOR, WIPER 7 6-11
208879 COVER, STRAIN GAUGE 8 6-61 210905 SOLENOID, PILOT VALVE, 24V 6 5-21
208880 CONNECTOR, FEMALE, 9 WAY 50 6-67 210908 ACCU, DIAPHRAM 2 4-3
208884 GUARD, TOP, FAN 11 2A-67 210920 PUMP, MANUAL, TANK CAP 1 4-99
208884 GUARD, TOP, FAN 11 2B-67 210920 PUMP, MANUAL, TANK CAP 5 4-95
208885 BRACKET, MUDFLAP, FRONT 3 7-77 210922 ACCUM, PISTON, CRIMPED, UNCHRG 1 4-79
208885 BRACKET, MUDFLAP, FRONT 3 7-85 210922 ACCUM, PISTON, CRIMPED, UNCHRG 1 4-83
210016 RESERVOIR BREATHER 33 4-71 210923 ACCUM, PISTON, CRIMPED 1 4-79
210038 AIR SHIFT 5 3-87 210923 ACCUM, PISTON, CRIMPED 1 4-83
210038 AIR SHIFT 5 3-91 210940 MANIFOLD ASSY, SUSPENSION 1 4-69
210038 AIR SHIFT 7 3-89 210940 MANIFOLD, ASSY, SUSPENSION 4 4-67
210038 AIR SHIFT 9 3-79 210942 STRAINER, 90 MICRON 5 7-89
210038 AIR SHIFT 9 3-81 210947 BRAKE PEDAL, MICO, 120/120 BAR 1 4-93
210038 AIR SHIFT 9 3-85 210947 PEDAL, BRAKE, 120/120 BAR 11 4-89
210038 AIR SHIFT 10 3-75 210948 BRAKE PEDAL, MICO, 100/100 BAR 1 4-93
210038 AIR SHIFT 10 3-77 210948 PEDAL, BRAKE, 100/100 BAR 11 4-89
210038 AIR SHIFT 10 3-83 210969 VALVE, MANIFOLD 1 4-3
210038 ACTUATOR, AIR SHIFT 83 3-137 210969 VALVE MANIFOLD 1 4-5
210038 ACTUATOR, AIR SHIFT 84 3-141 210969 VALVE MANIFOLD 1 4-7
210067 HORN, AIR, TWIN 2 5-23 210991 PUMP, HYDRAULIC 1 4-49
210105 LEVEL, INDICATOR 7 7-89 210991 PUMP, HYDRAULIC 3 4-45
210246 MOTOR, HYDRAULIC 1 4-19 211473 VALVE, PURGE TANK 1 5-9
210246 MOTOR, HYD 4 4-15 211473 VALVE, PURGE TANK 11 5-3
210249 PUMP, HYDRAULIC 1 4-35 212010 VALVE, BLOCK, IPM 1 5-21
210249 PUMP, HYD 3 4-31 212010 VALVE, BLOCK, IPM 10 5-19
210250 ACCUM, PISTON 1 4-81 212015 ASSY, DAMPING VALVE 17 4-61
210250 ACCUM, PISTON 1 4-85 212015 ASSY, DAMPING VALVE A 4-67
210340 STRAINER 8-9 212020 HYDRAULIC MOTOR 1 4-21
210340 STRAINER 8-9 212020 MOTOR, HYDRAULIC 4 4-17
210340 STRAINER 8-11 212022 ACCU, F/T, PISTON 3 4-67
210340 STRAINER 8-11 212023 ACCU, F/T, PISTON 2 4-67
210366 VALVE, STEERING, EATON 1 4-91 212024 PUMP, HYDRAULIC TANDEM 1 4-37
210366 VALVE, STEERING 12 4-87 212024 PUMP, HYDRAULIC TANDEM 1 4-39
210401 HOUSING 2 4-19 212024 PUMP, HYDRAULIC 8 4-33
210488 ASSY, FILTER, IN TANK TYPE 32 4-71 212029 CHECK VALVE 7 4-33
210488 FILTER ASSEMBLY, IN TANK TYPE 1 7-119 212030 PUMP, HYDRAULIC TANDEM 1 4-37
210493 PUMP, EMERGENCY STEERING 1 4-47 212030 PUMP, HYDRAULIC TANDEM 1 4-39
210493 PUMP, E/STEER 2 4-43 212030 PUMP, HYDRAULIC 8 4-33
210544 VALVE, SOLENOID 2 5-9 212039 DECAL, ROPS FOPS, LRG BELL 35 7-135

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-28
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
212046 DECAL, TYRE PRESSURE 36 7-135 214438 PIPE, SUCTION 6 4-33
212047 DECAL, TYRE PRESSURE 37 7-135 214439 PIPE, SUCTION 5 4-33
214176 ISOLATOR, STEERING COLUMN 24 7-39 214444 PCB, STRAIN GAUGE 2 6-61
214194 CLAMP, SLEEVE 107 2A-31 214453 DECAL, SIGHT GLASS 44 7-137
214194 CLAMP, HOSE, C-TORQUE 10 2A-67 214454 GLAND, COMPRESSION 7 6-61
214194 CLAMP, SLEEVE 107 2B-31 214474 FUSE, 40A, BLADE TYPE 8 6-9
214194 CLAMP, HOSE, C-TORQUE 10 2B-67 214510 HARNESS, SAT, IRIDIUM 2 6-29
214199 H/SHIELD, EXH ELBOW PIPE 16 2A-85 214528 HARNESS 1 6-59
214199 H/SHIELD, EXH ELBOW PIPE 16 2B-85 214562 TYRE 2 3-151
214200 SHIELD, HEAT, PIPE TOP 13 2A-85 214563 TYRE 2 3-155
214200 SHIELD, HEAT, PIPE TOP 13 2B-85 214577 DECAL, ILLEGAL ON SA ROADS 45 7-137
214201 SHIELD, HEAT, PIPE BOTTOM 12 2A-85 214601 DECAL, RED REFLECTOR 46 7-137
214201 SHIELD, HEAT, PIPE BTM 12 2B-85 214611 RADIO, BLAUPUNKT 2 6-31
214231 SPHERICAL 2 4-65 214622 PAD, NONSLIP, RHS 2 7-75
214231 SPHERICAL BRG, 2 BOLT 1 7-95 214623 NONSLIP, PAD, MUDGUARD 2 7-85
214231 SPHERICAL BRG, 2 BOLT 3 7-109 214624 NONSLIP, PAD, LHS, FRONT 2 7-87
214231 SPHERICAL BRG, 2 BOLT 6 7-97 214625 NONSLIP, PAD, LEFT, MID 3 7-87
214241 HARNESS, CAB 2 6-13 214626 NONSLIP, PAD, LEFT, REAR 4 7-87
214242 HARNESS, CAB 21 6-3 214658 DECAL, SPEED DOWN SLOPE, 40TON 47 7-137
214243 E-MODULE, SSM 20 6-5 214659 DECAL, SPEED DOWN SLOPE, 35TON 48 7-137
214244 E-MODULE, TCU 1 6-13 DECAL, WARNING, CAB MOUNT,
214666 49 7-137
214262 STACK, BIN HEATING, RIBLESS 1 2A-89 CRUSH
214262 STACK, BIN HEATING, RIBLESS 1 2B-89 214670 SWITCH, POWER, SEAT, HIGH BACK 32 7-41
214282 HARNESS, ALLISON, ARTIC 1 6-49 214671 HARNESS, POWER, SEAT ,HIGH BCK 31 7-41
214284 HARNESS, BATTERY BOX 11 6-47 214750 STRAP, FLEX STEP 1 7-85
214285 CONNECTOR, 13 MM , LUG 51 6-67 214788 ANTENNA, RADIO, BLAUPUNKT 3 6-31
214286 HARNESS, SUSPENSION 2 6-55 214792 CONNECTOR, MALE, 4 WAY 56 6-67
214290 HARNESS, ENGINE 8 6-39 214793 CONNECTOR, FEMALE, 12 WAY 57 6-67
214291 HARNESS, ARTIC 4 6-45 214794 CONNECTOR, FEMALE, 3 WAY 58 6-67
214292 HARNESS, REAR 10 6-57 214795 CONNECTOR, MALE, 2 WAY 59 6-67
214301 DECAL, FUSES 38 7-137 214796 CONNECTOR, MALE, 4 WAY 60 6-67
214307 CONNECTOR, 13 MM , LUG 52 6-67 214798 CONNECTOR, FEMALE, 2 WAY 61 6-69
214309 DECAL, CB‘S, FUSES, RELAYS 39 7-137 214805 CABLE, 1.450M 4 6-61
214310 E-MODULE, BATT BALANCER 19 6-7 214820 PAD, NONSLIP, D/TANK 1 7-79
214313 SWITCH, PRESS 3 6-45 214825 DECAL, BIN SUPPORT 50 7-137
214314 SWITCH, PRESS 2 6-45 214827 DECAL, EMERGENCY EXIT, EXTRA 51 7-137
214317 SWITCH, RED, EMERG BRAKE 3 6-37 214830 DECAL, READ, OM, OVER RPM 52 7-137
214318 SWITCH, TEMP, NC, 112DEG, 3W 3 3-47 214831 DECAL, SSM, STD 53 7-137
214318 SWITCH, TEMP, 112 DEG 109 3-49 214851 DECAL, SOUND PRESSURE 54 7-137
214319 CONNECTOR, MALE, 3 WAY 53 6-67 214875 DECAL, WARNING, BONNET CRUSH 55 7-137
214336 TYRE 2 3-153 214977 CONNECTOR, FEMALE, 4 WAY 156 6-77
214350 CONNECTOR, FEMALE, 4 WAY 54 6-67 214978 CONNECTOR, FEMALE, 6 WAY 154 6-77
214354 COLUMN, STEERING 1 7-39 214979 CONNECTOR, FEMALE, 42 WAY 155 6-77
214354 COLUMN, STEERING 39 7-37 216000 K-CLAMP 3 4-53
214377 DECAL, EMERGENCY STOP 2 6-37 216001 MIRROR, ELECTRICAL 1 6-17
214389 CONNECTOR, MALE, 18 WAY 55 6-67 216001 MIRROR, ELECTRIC 4 6-15
214391 INSULATION, NOISE, FIREWALL, LH 38 7-35 216002 MIRROR, WIDE 3 6-15
214392 INSULATION, NOISE, FIREWALL, RH 37 7-35 216002 MIRROR, WIDE ANGLE 7 6-17
214393 INSULATION, NOISE, OUTER FRONT 36 7-35 216004 PANEL, INTERIOR, MAIN DOOR 30 7-27
214395 INSULATION, NOISE, LOWER, LH 35 7-35 216017 BUZZER 17 6-5
214396 INSULATION, NOISE, DASHBOARD 34 7-35 LAMP, AMBER, LED, INDICATOR,
216027 8 6-57
214402 E-MODULE 2 6-59 REAR
214403 CURTAIN, WHEELARCH, LH 16 4-63 LAMP, AMBER, LED, INDICATOR,
216027 9 6-57
214404 CURTAIN, WHEELARCH, RH 15 4-63 REAR
214418 HARNESS, STOP SWITCH 1 6-37 216028 LAMP, RED, LED, BRAKE/PARK, REAR 6 6-57
214426 DECAL, WARNING, HIGH PRESS, HYD 40 7-137 216028 LAMP, RED, LED, BRAKE/PARK, REAR 7 6-57
214427 DECAL, WARNING, BIN, HEAT PIPES 41 7-137 216037 SOCKET, ACCESSORY 16 6-5
214428 DECAL, WARNING, HOT SURFACE 42 7-137 216039 HAMMER, EMERGRNCY EXIT 29 7-27
DECAL, WARNING, RADIATOR, AREA 216043 SILENCER 10 2A-83
214429 43 7-137
HOT 216043 SILENCER 10 2B-83
214432 E-MODULE, MDU3 18 6-5 216071 CONNECTOR, FEMALE, 21 WAY 62 6-69
214435 INSULATION, NOISE, LH, LOWER 33 7-35 216074 CONNECTOR, FEMALE, 80 WAY 63 6-69

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-29
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
216076 CONNECTOR, FEMALE, 20 WAY 64 6-69 216412 HARNESS, REAR WIPER 14 6-3
216080 CONNECTOR, FEMALE, 48 WAY 65 6-69 216416 CAMERA, REVERSE MONITOR 5 6-35
216081 CONNECTOR, FEMALE, 32 WAY 66 6-69 216417 DISPLAY, LCD, REVERSE MONITOR 4 6-35
216082 CONNECTOR, FEMALE, 32 WAY 67 6-69 216418 HARNESS, POWER 3 6-35
216083 CONNECTOR, FEMALE, 16 WAY 68 6-69 216419 CABLE, PROTECTIVE, 16MREV MON 2 6-35
216084 CONNECTOR, FEMALE, 14 WAY 69 6-69 216423 DECAL, SOUND POWER LEVEL 56 7-137
216088 SWITCH, STEERING COLUMN 15 6-5 216426 BKT, ROOF MOUNT, REV MONITOR 1 6-35
216091 CONNECTOR, FEMALE, 31 WAY 70 6-69 216429 PANEL, HOLD-ALL, CAB 19 7-29
216095 CONNECTOR, FEMALE, 31 WAY 71 6-69 216430 PANEL, WIPER,REAR, CAB 18 7-29
216096 CONNECTOR, MALE, 31 WAY 72 6-69 216433 HARNESS, WET BRAKE TEMP 1 6-45
216104 CLIP, SPRING, EXTERNAL 3 3-101 216445 SENDER, FUEL 5 6-39
216129 SWITCH, BATTERY DISCONNECT, DP 10 6-47 216451 FOOT, TRAY, E-MODULE 13 6-7
216173 P-CLIP 2 6-33 216453 KIT, GASKET, COOL BOX 17 7-27
216197 COVER, A PILLAR, LHS 28 7-31 216454 GASKET, 15X15, ROLLSTOCK 16 7-27
216203 DECAL, FRONT SUSP, CRUSH 14 4-63 216455 HARNESS, RH 2 6-15
216214 COVER, A PILLAR,RHS 27 7-31 216456 HARNESS, LH 1 6-15
216216 HVAC UNIT 5 7-51 216457 COVER, E-MODULE, CAB 15 7-29
216216 HVAC UNIT, 24V A 7-55 216458 COLUMN, BASE 25 7-39
216217 HORN 7 6-39 216462 FUSE, BLANK, BLADE TYPE 7 6-9
216234 MAT, FLOOR, CAB 26 7-31 216463 ADAPTOR, VENT 2 7-51
216235 PANEL, MDU 25 7-29 216472 MAT, DASH ACCESS 14 7-29
216236 VENT, BOX, COOLER 4 7-51 216473 MAT, COOL BOX, CAB 13 7-27
216237 COVER, B PILLAR, LHS 24 7-31 216486 PLATE, PIVOT, HEADLIGHT 4 6-39
MOUNTING BAND, 2 PIECE, AIR- 216521 COVER, A PILLAR, RHS, GREASER 8 11-3
216242 3 2A-91
CLEANER 216523 COVER, SEAT, TRAINER 12 7-41
MOUNTING BAND, 2 PIECE, AIR- 216525 VENT, SWIVEL, HVAC 3 7-51
216242 3 2B-91
CLEANER 216527 STRAP, EARTH 12 6-7
216255 MICO BRAKE PEDAL GASKET 10 4-89 216625 SPRING, C, BONNET CATCH 5 7-5
216277 LID, COOLER BOX, CAB 23 7-27 216626 SPRING, T, BONNET CATCH 4 7-5
216278 LID, FUSES/RELAYS, CAB 22 7-27 216645 ISOLATOR, RUBBER, CYLINDRICAL 11 6-7
216281 HARNESS, DIAGNOSTIC 1 10-31 FASTENER, PLASTIC, HEADLINER,
216646 11 7-33
216286 HARNESS, BEACON, EXTENSION 2 6-21 ADT
216287 HARNESS, WORK LIGHT 1 6-23 216650 TRAY, E-MODULES 10 6-7
216291 HARNESS, RADIO, BLAUPUNKT 4 6-31 216658 TYRE 2 3-151
216296 BATTERY, 12V 1 6-53 216666 NIPPLE,GREASE 7 3-63
216325 CONNECTOR, FEMALE, 3 WAY 73 6-69 216673 MAT, TOOLBOX, CAB 10 7-31
216326 CONNECTOR, FEMALE, 2 WAY 74 6-69 216702 P-CLIPS 9 6-5
216327 CONNECTOR, MALE, 2 WAY 75 6-69 216735 RESISTOR, MALE, 2 WAY 88 6-71
216328 CONNECTOR, FEMALE, 2 WAY 76 6-69 216767 CONNECTOR, MALE, 21 WAY 89 6-71
216329 CONNECTOR, FEMALE, 2 WAY 77 6-69 216768 CONNECTOR, MALE, 21 WAY 90 6-71
216330 CONNECTOR, FEMALE, 3 WAY 78 6-69 216769 CONNECTOR, FEMALE, 21 WAY 91 6-71
216331 CONNECTOR, FEMALE, 4 WAY 79 6-69 216770 CONNECTOR, MALE, 21 WAY 92 6-71
216332 CONNECTOR, FEMALE, 4 WAY 80 6-69 216771 CONNECTOR, FEMALE, 21 WAY 93 6-71
216333 CONNECTOR, FEMALE, 3 WAY 81 6-71 216772 CONNECTOR, MALE, 21 WAY 94 6-71
216334 CONNECTOR, FEMALE, 2 WAY 82 6-71 216773 CONNECTOR, MALE, 23 WAY 95 6-71
216335 CONNECTOR, FEMALE, 6 WAY 83 6-71 216774 CONNECTOR, FEMALE, 23 WAY 96 6-71
216336 CONNECTOR, FEMALE, 6 WAY 84 6-71 216775 CONNECTOR, MALE, 33 WAY 97 6-71
216351 EXHAUST, STACK, POLISHED 9 2A-83 216776 CONNECTOR, FEMALE, 33 WAY 98 6-71
216351 EXHAUST, STACK, POLISHED SS 9 2B-83 216777 CONNECTOR, FEMALE, 9 WAY 99 6-71
216357 YOKE 6 3-89 216778 CONNECTOR, MALE, 9 WAY 100 6-71
216357 YOKE 9 3-77 216779 CONNECTOR, MALE, 2 WAY 101 6-73
216357 YOKE, T/D, BACK 13 3-83 216780 CONNECTOR, FEMALE, 2 WAY 102 6-73
216358 CONNECTOR, FEMALE, 3 WAY 85 6-71 216782 CONNECTOR, FEMALE, 4 WAY 103 6-73
216359 TERMINATOR 86 6-71 216784 CONNECTOR, FEMALE, 1 WAY 104 6-73
216360 CABLE ,BATTERY ,BK 9 6-47 216785 CONNECTOR, MALE, 9 WAY 105 6-73
216362 CABLE, BATTERY, BK 8 6-47 216786 CONNECTOR, FEMALE, 9 WAY 106 6-73
216363 CABLE, BATTERY, RED 7 6-47 216787 CONNECTOR, MALE, 21 WAY 107 6-73
216371 COVER, DUST, H/LAMP 6 6-39 216788 CONNECTOR, 13 MM, LUG 108 6-73
216381 CUSHION, SEAT, TRAINER 21 7-41 216789 CONNECTOR, FEMALE, 9 WAY 109 6-73
216382 CUSHION, SEAT, TRAINER 20 7-41 216798 CONNECTOR, MALE, 15 WAY 110 6-73
216393 CABLE, BATTERY, RED 6 6-47 216809 CONNECTOR, 10 MM, LUG 111 6-73
216405 CONNECTOR, FEMALE, 32 WAY 87 6-71 216810 CONNECTOR, 10 MM, LUG 112 6-73

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-30
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
216811 CONNECTOR, 8 MM, LUG 113 6-73 217599 CLAMP, HOSE 1 7-97
216812 CONNECTOR, 6 MM, LUG 114 6-73 217617 PIPE, W/WASHER KIT 5 6-11
216813 CONNECTOR, 6 MM, LUG 115 6-73 217618 BLADE, WIPER 6 6-11
216815 CONNECTOR, PUSH-ON, 3 MM 116 6-73 217619 ARM, WIPER 1 6-11
216816 CONNECTOR, PUSH-ON, 4.8 MM 117 6-73 217620 CLIPS, WASHER SYSTEM 3 6-11
216817 CONNECTOR, PUSH-ON, 1 WAY 118 6-73 217621 NOZZLE, 6WAY, WASHER SYSTEM 4 6-11
216824 PIPE, EXH, MULTI-TUBE, INTERM 8 2A-83 217625 SOLENOID, CONT DUTY 5 6-47
216824 PIPE, EXH, MULTI-TUBE, INTERM 8 2B-83 217635 CLAMP, RUBBER, FIREWALL 7 7-69
216839 CONNECTOR, MALE, 2 WAY 119 6-73 217647 CABLE, BATTERY, BLACK 4 6-47
216852 CONNECTOR, MALE, 2 WAY 120 6-73 217664 CAPSCREW, SOCHD 2 7-101
216856 CONNECTOR, FEMALE, 2 WAY 121 6-75 217669 CONNECTOR, FEMALE, 26 WAY 128 6-75
216857 CONNECTOR, FEMALE, 2 WAY 122 6-75 217706 CONNECTOR, 4-WAY, MALE 6 6-61
216861 CONNECTOR, FEMALE, 31 WAY 123 6-75 217706 CONNECTOR, MALE, 4 WAY 129 6-75
216870 HEATSHIELD,TURBO 11 2A-85 217707 OBW, LOAD LIGHTS, COMPLETE A 6-19
216870 HEATSHIELD, TURBO 11 2B-85 217711 CONNECTOR, MALE, 2 WAY 130 6-75
216871 H/SHIELD, REAR, TURBO 7 2A-85 217717 RELAY, 24V 9 6-9
216871 H/SHIELD, REAR, TURBO 7 2B-85 217719 LIGHT, FLOOD 1 6-25
216905 CONNECTOR, MALE, 2 WAY 124 6-75 217719 LIGHT, REVERSE FLOODLIGHT 2 6-43
216909 TYRE 2 3-153 217719 LIGHT, FLOOD 3 6-57
216924 CONNECTOR, FEMALE, 3 WAY 125 6-75 217719 LIGHT, FLOOD 4 6-57
216925 CONNECTOR, MALE, 3 WAY 126 6-75 217725 CABLE, BATTERY, RED 3 6-47
216926 CONNECTOR, MALE, 3 WAY 127 6-75 217730 CONNECTOR, FEMALE, 8 WAY 131 6-75
216936 PLUG, WDB, BIG 10 3-147 217733 TYRE 2 3-149
216952 COVER, ARMREST, SEAT, LH 9 7-45 217737 FRAME, SWITCH 8 6-5
216953 COVER, ARMREST, SEAT, RH 10 7-45 217739 CONNECTOR, FEMALE, 10 WAY 132 6-75
216994 ALARM, BACK UP 5 6-57 217745 WASHER, BOTTLE AND PUMP 7 6-5
SEAT, UPPER, OPERATOR, HIGH 217750 EXH, MANIFOLD, MACH 5 2A-83
216995 2 7-47
BACK 217750 EXH, MANIFOLD, MACH 5 2B-83
216997 SEAT, OPERATOR, HIGH BACK 1 7-47 217751 MOUNTING, BAND, SILENCER 4 2A-83
216997 SEAT, OPERATOR, HIGH BACK, ADT 9 7-41 217751 MOUNTING, BAND, SILENCER 4 2B-83
217011 SEAL, NEOPRENE, REAR, CAB 12 7-13 217758 PLATE, BLANKING, RADIO FACE 8 7-27
217012 SEAL, NEOPRENE, RHS, CAB 11 7-13 217776 OBW, LOAD LIGHTS, BRACKET 4 6-19
217021 MUDFLAP, BIN 3 7-107 217777 OBW, LOAD LIGHT, RED 3 6-19
217050 SHIELD, FILTER 7 2A-79 217778 OBW, LOAD LIGHT, AMBER 2 6-19
217050 SHIELD, FILTER 7 2B-79 217779 OBW, LOAD LIGHT, GREEN 1 6-19
217065 CURTAIN, WHEEL ARCH 6 7-75 217788 HARNESS, ARTIC JUMP 2 6-57
217151 WINDOW, REAR 10 7-21 217792 GROMMET 1 7-65
217166 E-MODULE, MEMORY MODULE 2 6-27 217820 CONNECTOR, FEMALE, 3 WAY 133 6-75
217187 PAD, PERROT / KNOTT 12 3-133 217821 CONNECTOR, MALE, 3 WAY 134 6-75
217221 GUARD, FRONT, PTO SHAFT 7 3-61 217846 DECAL, CB, S&IGN SOL 59 7-137
217223 E-MODULE, USB TO CAN 2 10-31 217847 CAP, BANJO 6 2A-79
217247 TYRE 2 3-149 217847 CAP, BANJO 6 2B-79
217285 SHIELD, MUD 16 3-55 217899 SWITCH, LOW LEVEL COOLANT 3 6-39
217285 SHEILD, MUD 28 3-57 217902 FRAME, SWITCH, BLANK 6 6-5
217285 SHIELD, MUD 103 3-51 217928 CROSS & ROLLER, LUBE-FOR-LIFE 8-15
217419 TYRE 2 3-153 217928 CROSS & ROLLER, LUBE-FOR-LIFE 8-17
217420 DECAL, WDB, OIL LEVEL 58 7-137 217928 CROSS & ROLLER, LUBE-FOR-LIFE 8-17
217421 INDICATOR 29 4-71 217928 CROSS & ROLLER, LUBE-FOR-LIFE 8-19
217448 CLAMP, RUBBER, 4, STRG,ORBIT 9 4-87 217961 BATTERY 2 6-47
217449 CLAMP, ALU, 2 BOLT 8 4-87 217999 E-MODULE, CCU II 5 6-7
217454 SPACER, CLAMP, ALU 7 4-87 218033 DECAL, AIRCON, FILTER, CLEAN 60 7-137
217533 PIPE, EVB, X-OVER, LHS 9 5-19 218035 CLAMP, T-BOLT 8 2A-69
217534 PIPE, EVB, X-OVER, RHS 8 5-19 218035 CLAMP, T-BOLT, S, LOAD 8 2B-69
217555 WINDOW, LH, FRONT, TOUGHENED 9 7-21 218048 MAT, MID, BIN SHOCK 2 7-107
217556 DOOR, MAIN, YELLOW 8 7-19 218077 CONNECTOR, MALE, 3 WAY 135 6-75
217563 GROMMET 13 4-61 218079 CONNECTOR, MALE, 2 WAY 136 6-75
217563 GROMMET 7 11-3 INSERT, PISTON COMP, WITH BLEED
218175 2 3-133
217588 SEAL, DOOR, HVAC, RHS 7 7-25 SCREW
217590 SEAL, DOOR, MAIN 6 7-19 INSERT, PISTON, WITHOUT BLEED
218176 3 3-133
217598 SHIELD, SILENCER INLET 6 2A-85 SCREW
217598 SHIELD, SILENCER INLET 6 2B-85 INSERT, PISTON COMP, WITH BLEED
218177 2 3-133
217599 CLAMP, HOSE 1 4-65 SCREW

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-31
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
INSERT, PISTON , WITHOUT BLEED 218686 HOSE, RADIATOR 7 7-53
218178 3 3-133
SCREW 218686 HOSE, RADIATOR 8 7-53
218179 WASHER, LOCK 6 3-133 218686 HOSE, RADIATOR 9 7-57
218180 RING, SEAL, KNOTT CALIPER 7 3-133 218686 HOSE, RADIATOR 10 7-57
218181 KIT, SEAL, KNOTT CALIPER 4 3-133 218737 SOCKET 140 6-75
218199 COVER, WITH WEAR INDICATOR 9 3-133 218750 CONNECTOR, FEMALE, 6 WAY 141 6-77
218240 HEADLAMP, COMBO, LHS 2 6-39 218776 CABLE, EARTH, BLACK 1 6-47
218240 HEADLAMP, COMBO, LHS 7 6-43 218796 CAP, STEEL, RADIATOR 1 2A-69
218241 HEADLAMP, COMBO, RHS 1 6-39 218796 CAP, STEEL, RADIATOR 1 2B-69
218241 HEADLAMP, COMBO, RHS 8 6-43 218816 CLAMP, RUBBER, 7, TM COOLER 3 3-45
218277 SHIELD, HEAT, SILENCER, LHS 3 2A-87 218842 O-RING 25 4-47
218277 SHIELD, HEAT, SILENCER, LHS 3 2B-87 218849 ANTENNA, GPS 1 6-27
218279 GROMMET, BLANK 9 4-23 218855 PAD, GUIDE, BONNET 1 7-5
218280 SPACER, HOSES, ARTIC 8 4-23 218867 MOUNTING, SEAT, TRAINER 1 7-43
218285 SHIELD, DECAL PANEL 2 2A-87 218867 SEAT, TRAINER 7 7-41
218285 SHIELD, DECAL PANEL 2 2B-87 218912 LIGHT, BEACON, XENON, AMBER 1 6-21
218297 STRAP, FLEX STEP 1 7-77 218920 CABLE TIE 6 4-23
218315 HANDLE, PADDLE, BONNET 3 7-5 218928 HOSE, SUCTION, HYD TANK 4 4-33
218321 DECAL, GREASE 500HRS 61 7-137 218950 CONNECTOR, LUG, 4 MM 142 6-77
218328 MOUNTING, ANTI-VIBRATION, C/BOX 1 3-43 218952 CONNECTOR, LUG, 5 MM 143 6-77
218331 BOOT, RUBBER, DOOR HANDLE 5 7-19 218953 CONNECTOR, LUG, 5 MM 144 6-77
218336 GROMMET, SPLIT, SPEC 7 4-23 218955 CONNECTOR, LUG, 6 MM 145 6-77
218346 K-CLAMP, SMOOTH, DOUBLE 5 2A-73 218956 CONNECTOR, LUG, 6 MM 146 6-77
218346 K-CLAMP, SMOOTH, DOUBLE 5 2B-73 218957 CONNECTOR, LUG, 6 MM 147 6-77
218408 PLANET GEAR 1 3-99 218958 CONNECTOR, LUG, 8 MM 148 6-77
218408 GEAR, PLANET 2 3-101 218961 CONNECTOR, LUG, 10 MM 149 6-77
218444 HOSE, TEFLON 10 5-5 218962 CONNECTOR, LUG, 10 MM 150 6-77
218452 DISPLAY, A/GREASER, GROENEVELD 6 11-3 218963 CONNECTOR, LUG, 10 MM 151 6-77
218456 SHIELD, HEAT SILENCER, INNER 19 2A-87 218964 CONNECTOR, LUG, 10 MM 152 6-77
218456 SHIELD, HEAT SILENCER, INNER 19 2B-87 218965 CONNECTOR, LUG, 13 MM 153 6-77
218457 CONNECTOR, MALE, 8 WAY 137 6-75 218977 HOSE, T-ASSY, ENG HEATER 2 2A-69
218464 CONNECTOR, FEMALE, 4 WAY 138 6-75 218977 HOSE, T-ASSY, ENG HEATER 2 2B-69
218505 CLAMP,T-BOLT V BAND 1 2A-83 218996 MOULDED RUBBER BUFFER 12 4-63
218505 CLAMP,T-BOLT V BAND 1 2B-83 219004 DECAL, RSG 57 7-137
218508 CLAMP, FUEL FILTER 5 2A-77 220010 ELEMENT, FILTER 1 7-89
218508 CLAMP, FUEL FILTER 5 2A-79 220010 ELEMENT, FILTER 8-3
218508 CLAMP, FUEL FILTER 19 2A-81 220010 ELEMENT, FILTER 8-3
218508 CLAMP, FUEL FILTER 5 2B-77 220010 ELEMENT, FILTER 8-3
218508 CLAMP, FUEL FILTER 5 2B-79 220010 ELEMENT, FILTER 8-5
218508 CLAMP, FUEL FILTER 19 2B-81 220010 ELEMENT, FILTER 8-5
218554 HOSE, CONNECT 2 3-119 220010 ELEMENT, FILTER 8-5
218554 HOSE, CONNECT 2 3-121 220010 ELEMENT, FILTER 8-7
218559 CONNECTOR, FEMALE, 2 WAY 139 6-75 220010 ELEMENT, FILTER 8-7
218603 CLAMP, RUBBER, EXP FRAME 2 7-69 220010 ELEMENT, FILTER 8-7
218604 CLAMP, ALU, 2 BOLT 1 7-69 220010 ELEMENT, FILTER 8-9
218619 HARNESS, AUTO GREASER 5 11-3 220010 ELEMENT, FILTER 8-9
218642 HOSE, RADIATOR, TOP 7 2A-69 220010 ELEMENT, FILTER 8-9
218642 HOSE, RADIATOR, TOP 7 2B-69 220010 ELEMENT, FILTER 8-11
218643 HOSE, RADIATOR, BOTTOM 6 2A-69 220010 ELEMENT, FILTER 8-13
218643 HOSE, RADIATOR, BOTTOM 6 2B-69 220010 ELEMENT, FILTER 8-13
218644 HOSE, MAKE-UP LINE, EXP, TNK 5 2A-69 220010 ELEMENT, FILTER 8-15
218644 HOSE, MAKE-UP LINE, EXP, TNK 5 2B-69 220010 ELEMENT, FILTER 8-15
218645 HOSE, MAKE-UP LINE, ENGINE 4 2A-69 220010 ELEMENT, FILTER 8-17
218645 HOSE, MAKE-UP LINE, ENGINE 4 2B-69 220010 ELEMENT, FILTER 8-17
218646 HOSE, RADIATOR, MIDDLE 3 2A-69 220010 ELEMENT, FILTER 8-19
218646 HOSE, RADIATOR, MIDDLE 3 2B-69 220119 CIRCLIP, INTERNAL 1 4-103
218667 FILTER 4 2A-79 220119 CIRCLIP: INTERNAL 1 7-107
218667 DEPTH FUEL FILTER 1 2A-81 220158 THRUST BEARING, NEEDLE 7 4-91
218667 FILTER 4 2B-79 220211 DIAPHRAGM 5 3-73
218667 DEPTH FUEL FILTER 1 2B-81 220397 HOOK, CLOTHES 6 7-27
218678 BLOCK, LOCATE, MIRROR 4 7-17 220525 GEAR, HELICAL INPUT 34 3-135
218681 BONNET, WITHOUT KIT 2 7-3 220525 GEAR, HELICAL INPUT 34 3-139

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-32
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
220526 COVER, DIFF, CARRIER 35 3-135 221018 PLATE, PRESSURE 64 3-141
220526 COVER, DIFF, CARRIER 35 3-139 221019 RIN, SNAP, PLATE, PRESSURE 65 3-137
220527 SHAFT, NPUT 33 3-135 221019 RING, SNAP, PLATE, PRESSURE 65 3-141
220528 GEAR, HELICAL, PINION 54 3-137 221020 SPRING, COMPRESSION 66 3-137
220528 GEAR, HELICAL 54 3-141 221020 SPRING, COMPRESSION 66 3-141
220529 SEAL, OIL 41 3-139 221021 CASE, DIFFERENTIAL CARRIER 67 3-137
220530 CUP, BEARING 29 3-135 221021 CASE, DIFFERENTIAL CARRIER 67 3-141
220530 CUP, BEARING 29 3-139 221024 CONE, BEARING 46 3-135
220531 SPACER, BEARING 48 3-135 221024 CONE, BEARING 46 3-139
220531 SPACER, BEARING 48 3-139 221027 SCREW, CAP 9 3-135
220532 WASHER, INPUT SHAFT NUT 8 3-77 221027 SCREW, CAP, ADJUSTER 9 3-139
220532 WASHER 8 3-79 221028 WASHER, FLAT 10 3-135
220532 WASHER, INPUT SHAFT NUT 8 3-81 221028 WASHER, FLAT 10 3-139
220532 WASHER, NPUT SHAFT NUT 8 3-85 221029 LOCKWIRE 8 3-135
220532 WASHER, INPUT SHAFT NUT 9 3-75 221029 LOCKWIRE 8 3-139
220532 WASHER, INPUT SHAFT NUT 9 3-83 221030 LOCK, ADJUSTER 11 3-135
220533 CUP, BEARING COVER 40 3-135 221030 LOCK, ADJUSTER 11 3-139
220533 CUP, BEARING COVER 40 3-139 221031 PIN, COTTER 12 3-135
220534 SHAFT, INPUT 33 3-139 221031 PIN, COTTER 12 3-139
220605 KIT, SEAL, RELIEF VALVE 3 4-51 221032 BUSHING, DOWEL 13 3-135
220606 VALVE, RELIEF 2 4-51 221032 BUSHING, DOWEL 13 3-139
220635 BLOCK VALVE 35 7-55 221033 CAP, ADJUSTER LOCK 80 3-137
220638 DIFF CARRIER 76 3-141 221033 CAP, ADJUSTER LOCK 81 3-141
220639 DIFF CARRIER 75 3-137 221035 DOWEL, ADJUSTER 82 3-137
220736 ELEMENT, FILTER, HYDRAULIC 2 7-119 221035 DOWEL, ADJUSTER 83 3-141
220736 ELEMENT, FILTER, HYDRAULIC 8-7 221037 SHAFT, SHIFT FORK & O-RING ASSY 78 3-137
220736 ELEMENT, FILTER, HYDRAULIC 8-7 221037 SHAFT, SHIFT FORK & O-RING ASSY 79 3-141
220736 ELEMENT, FILTER, HYDRAULIC 8-11 221038 PLUG, EXPANSION, UPPER 77 3-137
220736 ELEMENT, FILTER, HYDRAULIC 8-13 221038 PLUG, EXPANSION, UPPER 78 3-141
220736 ELEMENT, FILTER, HYDRAULIC 8-15 221040 FORK, SHIFT 71 3-141
220736 ELEMENT, FILTER, HYDRAULIC 8-17 221040 FORK, SHIFT 72 3-137
220738 FUNNEL, FILTER 3 7-91 221041 SHIFT UNIT STUD 7 3-79
220739 FUNNEL, FILTER 3 7-119 221041 STUD, SHIFT FORK MOUNTING 7 3-81
220765 O-RING 40 7-55 221041 STUD, SHIFT FORK MOUNTING 7 3-85
220933 O-RING 33 4-37 221041 STUD, SHIFT FORK MOUNTING 8 3-75
220949 FILTER, AIR DRYER 1 5-13 221041 SHIFT UNIT STUD 8 3-83
220949 FILTER, AIR DRYER 2 5-15 221041 STUD, FORK SHIFT 72 3-141
220949 FILTER: AIR DRYER 8-7 221041 STUD, FORK SHIFT 73 3-137
220949 FILTER: AIR DRYER 8-7 221044 WASHER, FLAT 6 3-79
220949 FILTER: AIR DRYER 8-7 221044 WASHER, FLAT 6 3-81
220949 FILTER: AIR DRYER 8-9 221044 WASHER, FLAT 6 3-85
220949 FILTER: AIR DRYER 8-11 221044 WASHER, FLAT 7 3-75
220949 FILTER: AIR DRYER 8-13 221044 WASHER, FLAT 7 3-83
220949 FILTER: AIR DRYER 8-13 221044 WASHER, FLAT 70 3-137
220949 FILTER: AIR DRYER 8-15 221044 WASHER, FLAT 74 3-141
220949 FILTER: AIR DRYER 8-15 221045 STUD NUT 5 3-79
220949 FILTER: AIR DRYER 8-17 221045 STUD NUT 5 3-81
220949 FILTER: AIR DRYER 8-17 221045 STUD NUT 5 3-85
220949 FILTER: AIR DRYER 8-19 221045 STUD NUT 6 3-75
220993 O-RING 5 2A-93 221045 STUD NUT 6 3-83
220993 O-RING 5 2B-93 221045 NUT, STUD 71 3-137
221013 CLUTCH, SLIDING 68 3-137 221045 NUT, STUD 75 3-141
221013 SLIDING CLUTCH 68 3-141 221046 DIFF BEARING ADJUSTER 15 3-135
221014 PLATE, FRICTION, TANGED 62 3-137 221046 ADJUSTER, DIFF, BEARING 15 3-139
221014 PLATE, FRICTION, TANGED 62 3-141 221047 DIFF BEARING ADJUSTER 14 3-135
221015 PLATE, FRICTION, SPLINED 63 3-137 221047 ADJUSTER, DIFF, BEARING 14 3-139
221015 PLATE, FRICTION, SPLINED 63 3-141 221048 CUP, BEARING 17 3-135
221016 DRIVER, PLATE, FRICTION 61 3-137 221048 CUP, BEARING 17 3-139
221016 DRIVER, PLATE, FRICTION 61 3-141 221049 CONE, BEARING 19 3-135
221017 RING, SNAP, DRIVER 60 3-137 221049 CONE, BEARING 19 3-139
221017 RING, SNAP, DRIVER 60 3-141 221050 CUP, BEARING 16 3-135
221018 PLATE, PRESSURE 64 3-137 221050 CUP, BEARING 16 3-139

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-33
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
221051 CONE, BEARING 18 3-135 221123 SHIM 39 3-135
221051 CONE, BEARING 18 3-139 221123 SHIM 39 3-139
221054 SCREW,CAP 24 3-135 221124 SHIM 39 3-135
221054 SCREW, CAP 24 3-139 221124 SHIM 39 3-139
221055 SPACER 48 3-137 221129 SCREW,CAP, SHORT 38 3-135
221055 SPACER, BEARING, 48 3-141 221129 SCREW,CAP,SHORT 38 3-139
221056 SPACER 48 3-137 221130 SCREW, CAP,LONG 37 3-135
221056 SPACER, BEARING 48 3-141 221130 SCREW,CAP, LONG 37 3-139
221057 SPACER 48 3-137 221132 WASHER, LOCK 36 3-135
221057 SPACER, BEARING 48 3-141 221132 WASHER,LOCK 36 3-139
221058 SPACER 48 3-137 221133 PLUG 5 3-135
221058 SPACER, BEARING 48 3-141 221133 PLUG 5 3-139
221059 SPACER 48 3-137 CROWN WHEEL & PINION (RATIO
221137 4 3-135
221059 SPACER, BEARING 48 3-141 4,11:1)
221060 SPACER 48 3-137 CROWN WHEEL & PINION (RATIO
221137 4 3-139
221060 SPACER, BEARING 48 3-141 4,11:1)
221061 SPACER 48 3-137 221140 SHIM 50 3-137
221061 SPACER, BEARING 48 3-141 221140 SHIM 50 3-141
221062 SPACER 48 3-137 221141 SHIM 50 3-137
221062 SPACER, BEARING 48 3-141 221141 SHIM 50 3-141
221063 SPACER 48 3-137 221142 SHIM 50 3-137
221063 SPACER, BEARING 48 3-141 221142 SHIM 50 3-141
221064 SPACER 48 3-137 221143 SHIM 50 3-137
221064 SPACER, BEARING 48 3-141 221143 SHIM 50 3-141
221065 SPACER 48 3-137 221145 SCREW, CAP 59 3-137
221065 SPACER, BEARING 48 3-141 221145 SCREW, CAP 59 3-141
221066 SPACER 48 3-137 221147 HOUSING, PINION BEARING & CUP 51 3-137
221066 SPACER, BEARING 48 3-141 221147 HOUSING, PINION BEARING & CUP 51 3-141
221067 SPACER 48 3-137 221149 BEARING 55 3-137
221067 SPACER, BEARING 48 3-141 221149 BEARING 55 3-141
221068 SPACER 48 3-137 221150 NUT 56 3-137
221068 SPACER, BEARING 48 3-141 221150 NUT 56 3-141
221069 SPACER 48 3-137 221151 PIN, SPRING 58 3-137
221069 SPACER, BEARING 48 3-141 221151 PIN, SPRING, PINION NUT 58 3-141
221074 CUP, BEARING 49 3-137 221152 RING, SNAP BEARING 57 3-137
221074 CUP, BEARING 49 3-141 221152 RING, SNAP, OUTER PINION BEARING 57 3-141
221084 WASHER, THRUST SIDE GEAR 26 3-135 221157 SCREW 6 3-135
221084 WASHER 26 3-139 221157 SCREW 6 3-139
221085 WASHER, THRUST SIDE GEAR 69 3-137 221158 NUT 7 3-135
221085 WASHER, THRUST 69 3-141 221158 NUT 7 3-139
221086 PINION, SIDE 27 3-135 221165 BEARING 45 3-135
221086 PINION, SIDE 27 3-139 221165 BEARING 45 3-139
221087 WASHER, THRUST 28 3-135 221169 NUT, PINION 7 3-77
221087 WASHER, THRUST 28 3-139 221170 SCREW, CAP 81 3-137
221088 SPIDER 20 3-135 221170 SCREW, CAP 82 3-141
221088 SPIDER 20 3-139 221171 CARRIER COVER DOWEL PIN 5 3-83
221090 BOLT 21 3-135 221171 CARRIER COVER DOWEL PIN 5 3-89
221090 BOLT 21 3-139 221171 PIN, DOWEL, CARRIER COVER 6 3-77
221091 NUT 22 3-135 221171 PIN, DOWEL 53 3-137
221091 NUT 22 3-139 221171 PIN, DOWEL 53 3-141
221092 C/GEAR,SIDE & CURVIC, 36 SPLINE 76 3-137 221172 WASHER 47 3-135
221092 C/GEAR, SIDE & CURVIC, 36 SPLINE 77 3-141 221172 WASHER, SPACER 47 3-139
221093 GEAR, SIDE 25 3-135 221173 SEAL, OIL 41 3-135
221093 GEAR, SIDE 25 3-139 221175 INPUT SHAFT NUT WASHER 2 3-67
221119 CONE, BEARING 32 3-135 221175 WASHER 42 3-135
221119 CONE, BEARING 32 3-139 221175 WASHER 42 3-139
221120 CUP, BEARING 30 3-135 221176 INPUT SHAFT NUT 1 3-67
221120 CUP, BEARING 30 3-139 221176 INPUT SHAFT NUT 4 3-79
221121 SHIM 39 3-135 221176 INPUT SHAFT NUT 4 3-81
221121 SHIM 39 3-139 221176 INPUT SHAFT NUT 4 3-83
221122 SHIM 39 3-135 221176 INPUT SHAFT NUT 4 3-85
221122 SHIM 39 3-139 221176 NUT, INPUT SHAFT 4 3-87

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-34
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
221176 INPUT SHAFT NUT 4 3-89 221425 VALVE, PRESSURE RELIEF 8 4-7
221176 INPUT SHAFT NUT 4 3-91 221448 SCREW, BLEEDER 6 3-143
221176 INPUT SHAFT NUT 5 3-75 221448 SCREW, BLEEDER 6 3-145
221176 NUT, INPUT SHAFT 5 3-77 221449 PLUG, MAGNETIC 11 3-143
221176 NUT, INPUT SHAFT 43 3-135 221449 PLUG, MAGNETIC 11 3-145
221176 NUT, INPUT SHAFT 43 3-139 221449 PLUG, MAGNETIC 12 3-143
221177 DIFF CASE ASSY 23 3-135 221449 PLUG, MAGNETIC 12 3-145
221177 DIFFERENTIAL CASE ASSY 23 3-139 221457 SPACER 20 3-145
221366 CIRCLIP 5 4-19 221457 SPACER 24 3-143
221366 CIRCLIP 16 4-47 221459 PLUG 22 3-145
221367 PLUG 22 4-47 221459 PLUG 26 3-143
221377 ACCESS COVER 4 2A-93 221460 SCREW, CAP 13 3-143
221377 ACCESS COVER 4 2B-93 221461 WASHER, HARDENED 14 3-143
221378 ELEMENT, SAFETY, AIR CLEANER 8-7 221462 BRACKET 15 3-143
221378 ELEMENT, SAFETY, AIR CLEANER 8-7 221463 PLUG 16 3-143
221378 ELEMENT, SAFETY, AIR CLEANER 8-7 221466 FITTING ASSY, BRAKE 13 3-145
221378 ELEMENT, SAFETY, AIR CLEANER 8-9 221466 FITTING ASSY, BRAKE 17 3-143
221378 ELEMENT, SAFETY, AIR CLEANER 8-11 221467 SEAL, ASSY-OIL DUO CONE 4 3-75
221378 ELEMENT, SAFETY, AIR CLEANER 8-13 221467 SEAL, ASSY-OIL DUO CONE 4 3-77
221378 ELEMENT, SAFETY, AIR CLEANER 8-13 221467 SEAL, ASSY-OIL DUO CONE 23 3-145
221378 ELEMENT, SAFETY, AIR CLEANER 8-15 221467 SEAL, ASSY-OIL DUO CONE 27 3-143
221378 ELEMENT, SAFETY, AIR CLEANER 8-15 221468 PLUG ASSY 9 3-143
221378 ELEMENT,S AFETY, AIR CLEANER 8-17 221468 PLUG ASSY 9 3-145
221378 ELEMENT, SAFETY, AIR CLEANER 8-17 221469 PLUG ASSY 2 3-143
221378 ELEMENT, SAFETY, AIR CLEANER 8-19 221469 PLUG ASSY 2 3-145
221378 ELEMENT, SECONDARY 3 2A-93 221585 GASKET, BLOCK/PILOT, INTERFACE 4 5-21
221378 ELEMENT, SECONDARY 3 2B-93 221586 SCREW, BODY/PILOT VALVE 7 5-21
221379 ELEMENT, PRIMARY, AIR CLEANER 8-3 221587 SCREW, CAP, SOLENOID 5 5-21
221379 ELEMENT, PRIMARY, AIR CLEANER 8-5 221589 GASKET, SOLENOID/MANIFOLD 3 5-21
221379 ELEMENT, PRIMARY, AIR CLEANER 8-5 221590 O-RING, PRESSURE SWITCH 9 5-21
221379 ELEMENT, PRIMARY, AIR CLEANER 8-5 221595 SCREW, PRESSURE SENDER 11 5-21
221379 ELEMENT, PRIMARY, AIR CLEANER 8-7 221597 KIT, SEAL, SERVICE 8 2A-77
221379 ELEMENT, PRIMARY, AIR CLEANER 8-7 221597 KIT, SEAL, SERVICE 8 2B-77
221379 ELEMENT, PRIMARY, AIR CLEANER 8-7 221629 CATCH, CAB, SLIDING WINDOW 2 7-23
221379 ELEMENT, PRIMARY, AIR CLEANER 8-9 221651 O-RING 5 2A-81
221379 ELEMENT, PRIMARY, AIR CLEANER 8-9 221651 O-RING 5 2B-81
221379 ELEMENT, PRIMARY, AIR CLEANER 8-9 221668 CIRCLIP 1 7-121
221379 ELEMENT, PRIMARY, AIR CLEANER 8-11 221703 ELEMENT, HEATING, AIR DRYER 3 5-15
221379 ELEMENT, PRIMARY, AIR CLEANER 8-11 221704 SEAL, LID 9 2A-81
221379 ELEMENT, PRIMARY, AIR CLEANER 8-11 221704 SEAL,LID 9 2B-81
221379 ELEMENT, PRIMARY, AIR CLEANER 8-13 221705 SEAL, POST 12 2A-81
221379 ELEMENT, PRIMARY, AIR CLEANER 8-13 221705 SEAL, POST 12 2B-81
221379 ELEMENT, PRIMARY, AIR CLEANER 8-15 221713 BOLT, LID 3 2A-81
221379 ELEMENT,PRIMARY, AIR CLEANER 8-15 221713 BOLT, LID 3 2B-81
221379 ELEMENT, PRIMARY, AIR CLEANER 8-17 221714 WASHER 4 2A-81
221379 ELEMENT, PRIMARY, AIR CLEANER 8-17 221714 WASHER 4 2B-81
221379 ELEMENT, PRIMARY, AIR CLEANER 8-19 221715 LID 6 2A-81
221379 ELEMENT, PRIMARY 2 2A-93 221715 LID 6 2B-81
221379 ELEMENT, PRIMARY 2 2B-93 221716 NUT, LID 8 2A-81
221417 VALVE, RELIEF UNLOADING 7 4-5 221716 NUT, LID 8 2B-81
221417 VALVE, RELIEF UNLOADING 7 4-7 221717 SPRING, COMPRESSION 18 2A-81
221418 VALVE, CHECK 4 4-5 221717 SPRING, COMPRESSION 18 2B-81
221418 VALVE, CHECK 4 4-7 221718 WASHER, FLAT 11 2A-81
221420 VALVE, DIRECTIONAL CONTROL 9 4-5 221718 WASHER, FLAT 11 2B-81
221420 VALVE, DIRECTIONAL CONTROL 9 4-7 221719 FILTER END 13 2A-81
221422 KIT, SEAL 25 4-5 221719 FILTER END 13 2B-81
221422 KIT, SEAL 25 4-7 221726 BLEEDER ASSEMBLY 7 2A-81
221423 KIT, SEAL 26 4-5 221726 BLEEDER ASSEMBLY 7 2B-81
221423 KIT, SEAL 26 4-7 221731 FLANGE, SERATED, EXTENDED 2 3-13
221424 KIT, SEAL 28 4-5 221742 TUBE, RETURN 15 2A-81
221424 KIT, SEAL 28 4-7 221742 TUBE, RETURN 15 2B-81
221425 VALVE, PRESSURE RELIEF 8 4-5 221753 CROSS & ROLLER, LUBE FOR LIFE 2 3-63

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-35
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
221754 FLANGE 4 3-63 222389 ELEMENT, FILTER, HYDRAULIC 8-9
221931 CROSS & ROLLER, RE-LUBE 3 3-63 222389 ELEMENT, FILTER, HYDRAULIC 8-11
222029 SCREW, CAP 44 3-135 222389 ELEMENT, FILTER , HYDRAULIC 8-13
222029 SCREW, CAP 44 3-139 222389 ELEMENT, FILTER, HYDRAULIC 8-13
222219 FILTER 127 3-59 222389 ELEMENT, FILTER, HYDRAULIC 8-15
222219 ELEMENT, FILTER 8-3 222389 ELEMEMT, FILTER, HYDRAULIC 8-15
222219 ELEMENT, FILTER 8-3 222389 ELEMEMT, FILTER, HYDRAULIC 8-17
222219 ELEMENT, FILTER 8-5 222389 ELEMEMT, FILTER, HYDRAULIC 8-17
222219 ELEMENT, FILTER 8-5 222389 ELEMEMT, FILTER, HYDRAULIC 8-19
222219 ELEMENT, FILTER 8-5 CROWN WHEEL & PINION (RATIO
222494 4 3-135
222219 ELEMENT, FILTER 8-7 3,7:1)
222219 ELEMENT, FILTER 8-7 CROWN WHEEL & PINION (RATIO
222494 4 3-139
222219 ELEMENT, FILTER 8-7 3,7:1)
222219 ELEMENT, FILTER 8-9 222605 SPRING, ANTI RATTLE 6 3-71
222219 ELEMENT, FILTER 8-9 222606 SPACER 7 3-71
222219 ELEMENT, FILTER 8-9 222989 NUT, FLANGED 70 3-141
222219 ELEMENT, FILTER 8-11 223204 BEARING, TAPPERED ROLLER 7 4-19
222219 ELEMENT, FILTER 8-11 223212 PLUG 33 4-35
222219 ELEMENT, FILTER 8-11 223213 PLUG 28 4-47
222219 ELEMENT, FILTER 8-13 223213 PLUG, TEAR-OFF 42 4-35
222219 ELEMENT, FILTER 8-13 223214 PIN, DOWEL 7 4-47
222219 ELEMENT, FILTER 8-15 223214 PIN, DOWEL 41 4-35
222219 ELEMENT, FILTER 8-15 223218 O-RING 30 4-35
222219 ELEMENT, FILTER 8-17 223219 SCREW, CAP 27 4-47
222219 ELEMENT, FILTER 8-17 223219 CAPSCREW 32 4-35
222219 ELEMENT, FILTER 8-19 223220 PLUG 26 4-47
222239 ACTUATOR ASSEMBLY 1 3-73 223220 PLUG 31 4-35
222239 ACTUATOR ASSEMBLY 56 3-71 223230 PISTON ROD 27 4-35
222240 CALIPER BODY 2 3-71 223239 BEARING, TAPERED ROLLER 18 4-35
222242 PLATE, END MERITOR BRAKE 4 3-71 223244 O-RING 1 6-55
222268 VALVE, PILOT 28 4-35 223244 O-RING 1 6-57
222272 SPRING 21 4-35 223245 V-RING, SEEGER 15 4-35
222273 SHIM 13 4-35 223247 VALVE, PILOT 23 4-47
222274 BEARING, TAPERED ROLLER 14 4-35 223552 CYLINDER 8 4-35
222275 CRADLE SHELL 22 4-35 223646 KIT, LEVER 41 3-71
222276 O-RING 38 4-35 223646 LEVER,MERITOR BRAKE 42 3-71
222277 O-RING 18 4-47 223648 PLATE, DISTRIBUTION 3 4-47
222277 O-RING 25 4-35 223654 ROTARY, GROUP 2 4-47
222278 O-RING 43 4-35 223655 PISTON, CONTROL 19 4-47
222279 PISTON COMPLETE 4 4-35 223657 PLATE, SWASH 10 4-47
222280 ROD, PISTON 20 4-47 223658 SHAFT, DRIVE 13 4-47
222281 HOUSING, PUMP 21 4-47 223661 SCREW, SOC. HEAD 9 4-47
222284 SPRING 12 4-47 223662 SHAFT, DRIVE 4 4-19
222285 SHIM 4 4-47 223674 WASHER, DOWTY, PILOT VALVE CAPS 24 4-47
222286 BEARING, TAPERED, ROLLER 14 4-47 223674 WASHER, DOWTY 29 4-35
222287 BEARING, TAPERED, ROLLER 5 4-47 223714 KIT, REPAIR AIR DRYER UNLOADER 4 5-15
222288 SHELL, CRADLE 11 4-47 223716 KIT, BEARING 55 3-71
222289 SEAL, SHAFT 15 4-47 223717 KIT, SEAL & GASKET 22 3-71
222290 O-RING 6 4-47 223719 KIT, ADJUSTER RH 45 3-71
222295 PLATE, DISTRIBUTOR, RH 12 4-35 223721 KIT, ADJUSTER SLEEVE & THRUST 23 3-71
222306 SPRING 10 4-35 223722 KIT, SLIDE PIN 9 3-71
222308 PLUG 17 4-47 223816 FILTER, FUEL 2 3-47
222308 PLUG 24 4-35 223816 FILTER, FUEL 3 3-103
222389 ELEMENT, FILTER 2 7-91 223816 FILTER, FUEL 3 3-105
222389 ELEMEMT, FILTER, HYDRAULIC 8-3 223816 FILTER, FUEL 8 3-3
222389 ELEMEMT, FILTER, HYDRAULIC 8-3 223816 FILTER, FUEL 28 4-71
222389 ELEMEMT, FILTER, HYDRAULIC 8-5 223816 FILTER, FUEL 28 4-75
222389 ELEMEMT, FILTER, HYDRAULIC 8-7 223816 FILTER, FUEL, 10 MICRON, GUD 8-7
222389 ELEMEMT, FILTER, HYDRAULIC 8-7 223816 FILTER, FUEL, 10 MICRON, GUD 8-7
222389 ELEMEMT, FILTER, HYDRAULIC 8-7 223816 FILTER, FUEL, 10 MICRON, GUD 8-7
222389 ELEMEMT, FILTER, HYDRAULIC 8-9 223816 FILTER, FUEL, 10 MICRON, GUD 8-9
222389 ELEMENT, FILTER, HYDRAULIC 8-9 223816 FILTER, FUEL, 10 MICRON, GUD 8-11

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-36
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
223816 FILTER, FUEL, 10 MICRON, GUD 8-13 224370 SCREW, HEX 67 3-53
223816 FILTER, FUEL, 10 MICRON, GUD 8-13 224372 SCREW, HEX 8 3-57
223816 FILTER, FUEL, 10 MICRON, GUD 8-15 224373 MAGNET 22 3-57
223816 FILTER, FUEL, 10 MICRON, GUD 8-15 224376 KIT, REPAIR 3 4-41
223816 FILTER, FUEL, 10 MICRON, GUD 8-17 224398 VALVE, PRESSURE RELIEF 2 4-5
223816 FILTER, FUEL, 10 MICRON, GUD 8-17 224398 VALVE, PRESSURE RELIEF 2 4-7
223816 FILTER, FUEL, 10 MICRON, GUD 8-19 224399 ORIFICE 3 4-5
223903 PLATE, DEFLECTOR 17 2A-81 224399 ORIFICE, SCREW, 2.5 3 4-7
223903 PLATE, DEFLECTOR 17 2B-81 224400 ORIFICE, SCREW 11 4-5
223992 CLIP, RETAINING 16 2A-81 224400 ORIFICE, SCREW 11 4-7
223992 CLIP, RETAINING 16 2B-81 224401 VALVE, CHECK 13 4-5
223994 ELEMENT 14 2A-81 224401 VALVE, CHECK 13 4-7
223994 ELEMENT 14 2B-81 224402 VALVE, SHUTTLE 15 4-5
224190 PLATE, FLANGE 14 3-55 224402 VALVE, SHUTTLE 15 4-7
224190 PLATE, FLANGE 25 3-57 224405 VALVE, CHECK 14 4-5
224190 FLANGE, PLATE 29 3-51 224405 VALVE, CHECK 14 4-7
224194 CAPSCREW 15 3-55 224406 VALVE, PRESSURE RELIEF 16 4-5
224194 CAPSCREW 24 3-57 224406 VALVE, PRESSURE RELIEF 16 4-7
224194 SCREW, CAP 72 3-51 224412 KIT, SEAL 27 4-5
224200 SEAL, PISTON 12 3-57 224412 KIT, SEAL 27 4-7
224203 FLANGE 12 3-55 224413 KIT, SEAL 29 4-5
224203 FLANGE 27 3-57 224413 KIT, SEAL 29 4-7
224208 HOUSING, BEARING REAR 8 3-55 224430 COIL, SOLENOID 22 4-5
224210 INSERT, IDLER PTO 6 3-53 224430 COIL, SOLENOID 22 4-7
224211 INSERT, FRONT INPUT 7 3-51 224431 INSERT, REAR INPUT 8 3-51
224223 BEARING, CYLINDER ROLLER 56 3-51 224432 SHAFT, EXTENSION 25 3-51
224224 BEARING, CYLINDER ROLLER 4 3-55 224433 LID, INPUT 32 3-51
224225 BEARING, FOUR POINT 6 3-55 224434 BEARING, BALL 61 3-51
224228 O-RING 17 3-55 224435 BEARING, ROLLER 63 3-51
224228 O-RING 31 3-57 224436 SCREW, CAP 75 3-51
224229 O-RING 13 3-55 224442 VALVE, DIRECTIONAL CONTROL 21 4-5
224229 O-RING 26 3-57 224442 VALVE, DIRECTIONAL CONTROL 21 4-7
224229 O-RING 81 3-51 224445 HOUSING, DROP BOX 1 3-53
224231 O-RING 83 3-51 224449 IDLER SHAFT ASSY 107 3-53
224231 O-RING 83 3-53 224454 CAPSCREW 4 3-57
224232 O-RING 3 3-55 224467 FRAME 104 3-49
224235 O-RING 11 3-57 224468 GLASS 106 3-49
224236 O-RING 45 3-57 224469 O-RING 105 3-49
224237 SPRING, COMPRESSION 14 3-57 224470 SHAFT, IDLER 108 3-53
224240 WASHER, THRUST 36 3-57 224471 CLUTCH, PUMP DRIVE 109 3-53
224241 BUSH 37 3-57 224472 SLEEVE 110 3-53
224244 PISTON 13 3-57 224474 SPRING, COMPRESSION 112 3-53
224249 CIRCLIP, SHAFT 34 3-57 224475 FILTER ASSEMBLY 126 3-59
224253 PIN, SPRING 33 3-57 224478 PIPE, CONNECTION 123 3-59
224253 PIN, SPRING 40 3-51 224480 FITTING, ELBOW, SWIVEL 133 3-59
224254 PLUG, DRAIN MAGNETIC 43 3-49 224481 FITTING, STUD, MALE 114 3-59
224258 CIRCLIP, EXTERNAL 29 3-57 224482 FITTING, STUD, MALE 125 3-59
224285 PLUG, ASSY 24 3-145 224487 NUT 131 3-59
224285 PLUG, ASSY 28 3-143 224489 RING, CUTTING 132 3-59
224286 HOUSING, BRAKE 21 3-145 224492 PUMP,GEAR 113 3-59
224286 HOUSING, BRAKE 25 3-143 224499 BOLT, EYE 50 3-49
224287 WASHER, HARDENED 5 3-143 224667 VALVE, DRAIN SELF VENTING 4 2A-77
224287 WASHER, HARDENED 5 3-145 224667 VALVE, DRAIN SELF VENTING 4 2B-77
224288 SCREW, CAP 4 3-143 224670 BOWL, SEE-THRU 3 2A-77
224288 SCREW, CAP 4 3-145 224670 BOWL, SEE-THRU 3 2B-77
224363 COIL, DIRECTIONAL CONTROL 10 4-5 224675 COVER 35 4-35
224363 COIL, DIRECTIONAL CONTROL 10 4-7 224676 ROTARY GROUP, RH 3 4-35
224367 CIRCLIP, INTERNAL 7 3-55 224677 ROTARY GROUP, LH 3 4-35
224367 CIRCLIP, INTERNAL 17 3-57 224678 PUMP HOUSING, RH 2 4-35
224370 SCREW, HEX 9 3-57 224679 PUMP HOUSING, LH 2 4-35
224370 SCREW, HEX 10 3-55 224680 PORT PLATE 40 4-35
224370 SCREW, HEX 67 3-51 224681 SWASH PLATE, RH 20 4-35

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-37
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
224682 SWASH PLATE, LH 20 4-35 225271 INSERT, THREADED 100 3-49
224683 DRIVE SHAFT, RH 19 4-35 225370 COVER RHS 18 3-143
224684 DRIVE SHAFT, LH 19 4-35 225371 COVER LHS 14 3-145
224685 COUPLER, SHAFT 39 4-35 225375 O-RING 25 3-145
224686 PISTON, CONTROL 26 4-35 225375 O-RING 29 3-143
224688 RING, STOP 17 4-35 225376 PISTON 17 3-145
224689 SEAL, SHAFT 16 4-35 225376 PISTON 21 3-143
224691 PLATE, DISTRIBUTOR, LH 12 4-35 225400 ROTARY GROUP 10 4-19
224692 PLATE, RETAINING 5 4-35 225402 PORT PLATE 16 4-19
224693 PIN, PRESSURE 7 4-35 225403 SWASH PLATE 9 4-19
224694 BALL, RETAINING 6 4-35 225404 KEY, SHAFT 3 4-19
224695 V-RING, SEEGER 11 4-35 225405 SHIM 12 4-19
224696 THRUST DISC 9 4-35 225406 BEARING, TAPERED ROLLER 13 4-19
224704 NUT, STEERING WHEEL 15 7-39 225407 SEAL, SHAFT 6 4-19
224716 BRACKET ASSEMBLY 128 3-59 225408 O-RING 14 4-19
224717 PIPE, SUCTION 130 3-59 225409 SCREW, SOCHEAD 17 4-19
224785 PIPE, LUBRICATION 117 3-59 225410 DOWEL PIN 15 4-19
224786 P-CLAMP 121 3-59 225411 DOWEL PIN 8 4-19
224817 PLUG, SUCTION 124 3-59 225412 PLUG 20 4-19
224926 SPACER 10 2A-81 225413 VALVE, SEAT SLEEVE 19 4-19
224926 SPACER 10 2B-81 225414 VALVE, CARTRIDGE 18 4-19
224947 O-RING 3 3-143 225415 DISTRIBUTION PLATE 11 4-19
224947 O-RING 3 3-145 226005 NYLON SPACER 42 7-55
224951 PLUG ASSY 7 3-143 226006 HOSE, HEATER, 60MM LONG 29 7-55
224951 PLUG ASSY 7 3-145 226006 HOSE, HEATER, 325MM LONG 30 7-55
224952 O-RING 8 3-143 226006 HEATER HOSE, 220MM LONG 41 7-55
224952 O-RING 8 3-145 226007 RECEPTACLE 33 7-55
224955 PLUG 10 3-143 226008 RETAINER 32 7-55
224955 PLUG 10 3-145 226009 STUD BAIL STYLE 31 7-55
224964 SEAL, PISTON INNER 15 3-145 226010 CONSTANT TENSION BAND CLAMP 28 7-55
224964 SEAL, PISTON INNER 19 3-143 226011 NYLON SPACER 1/2" 27 7-55
224965 SPRING, GARTER 16 3-145 226013 SNAP BUSHING, 1/4" 23 7-55
224965 SPRING, GARTER 20 3-143 226014 COPPER TUBE ASSY 20 7-55
224967 DISC, BRAKE 18 3-145 226015 MOTOR ACTUATOR 12V 19 7-55
224967 DISC, BRAKE 22 3-143 226016 MOTORIZED VALVE ASSY 45 7-55
225230 SLIDE, CLUTCH 20 3-57 226018 BLOWER ASSY, 24V 15 7-55
225232 CARRIER, PLANETARY 35 3-57 226019 AIR FILTER ASSY 14 7-55
225233 PIN, PLANETARY 42 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-3
225234 GEAR, INPUT 18 3-51 226019 FILTER, AIR ASSY (AIR CON) 8-3
225235 GEAR, IDLER 17 3-53 226019 FILTER, AIR ASSY (AIR CON) 8-3
225236 GEAR, OUTPUT 44 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-3
225237 GEAR, RING 39 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-3
225238 GEAR, PLANET-SET 41 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-3
225239 GEAR, SUN 38 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-5
225240 SHAFT INPUT 12 3-51 226019 FILTER, AIR ASSY (AIR CON) 8-5
225242 SHAFT, OUTPUT REAR 5 3-55 226019 FILTER, AIR ASSY (AIR CON) 8-5
225243 SHAFT, OUTPUT FRONT 18 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-7
225245 PLUG, SCREW 9 3-55 226019 FILTER, AIR ASSY (AIR CON) 8-7
225245 PLUG, SCREW 21 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-7
225245 PLUG, SCREW 99 3-49 226019 FILTER, AIR ASSY (AIR CON) 8-9
225246 HOUSING, CLUTCH, DROP BOX 2 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-9
225247 HOUSING, BEARING FRONT 32 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-9
225250 COVER, ACTUATOR 10 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-11
225252 FLANGE 31 3-51 226019 FILTER, AIR ASSY (AIR CON) 8-11
225254 LID, INPUT 33 3-53 226019 FILTER, AIR ASSY (AIR CON) 8-11
225257 COVER, CLUTCH 7 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-13
225259 BUSH 19 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-13
225260 ROLLER, NEEDLE 40 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-15
225261 BEARING, CYLINDER ROLLER 55 3-53 226019 FILTER, AIR ASSY (AIR CON) 8-15
225262 HCM, HELICOIL 101 3-49 226019 FILTER, AIR ASSY (AIR CON) 8-17
225263 BEARING, DEEP GROOVE, BALL 30 3-57 226019 FILTER, AIR ASSY (AIR CON) 8-17
225268 O-RING 2 3-55 226019 FILTER, AIR ASSY (AIR CON) 8-19

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-38
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
226020 EVAPORATOR COIL 13 7-55 226232 TUBE, BLACK NYLON 2 7-131
226021 HEATER COIL 12 7-55 226243 DIFFERENTIAL, PROPORTIONAL 1 3-57
226024 SOLENOID 8 5-9 226385 KIT, LID & GASKET 6 2A-77
226025 PLATE, PORT 8 4-47 226385 KIT, LID & GASKET 6 2B-77
226026 KIT, SEAL 12 4-91 226386 KIT, T-HANDLE & O-RING 7 2A-77
226027 KIT, CENTERING SPRING 5 4-91 226386 KIT, T-HANDLE & O-RING 7 2B-77
226028 GEROTOR, 1230 16 4-91 226529 HOLDER, FILTER ASSY 6 7-119
226029 VALVE, POWER LIMITER 13 4-91 226530 SPACER 7 7-91
226030 DRIVE 3 4-91 226530 SPACER, C/WITH CAP SCREW 7 7-119
226031 RACE, BEARING 8 4-91 226531 SPRING 5 7-91
226032 RACE, BEARING 6 4-91 226531 SPRING 5 7-119
226033 RETAINER, FRONT 9 4-91 226532 HEAD, FILTER 6 7-91
226034 RING, RETAINING 10 4-91 226590 FORK ASSY 3 3-57
226042 COUPLING, STRAIGHT STUD 10 11-9 226591 BUTTON 5 3-57
226042 COUPLING, STRAIGHT STUD 11 11-11 226592 PIN, SPRING 6 3-57
226043 COUPLING, ELBOW STUD 3 7-131 226644 KIT, SERVICE, AIR VALVE 2 7-49
226043 COUPLING, ELBOW STUD 8 11-13 226645 KIT, SERVICE, ISOLATOR SHOCK 3 7-49
226044 COUPLING, BULKHEAD STRAIGHT 7 11-7 226646 SHAFT, BEARING 7 7-49
226045 COUPLING, ELBOW 8 11-7 226647 KIT, SERVICE, BEARING & ROLLERS 5 7-49
226050 SIDE COVER ASSY 2 7-55 226648 KIT, SERVICE, ISOLATOR LATCH 6 7-49
226052 MOUNTING PLATE, ACTUATOR 4 7-55 226649 KIT, SERVICE, SUSPENSION SHOCK 8 7-49
226055 FLAPPER, FRESH AIR 7 7-55 226650 KIT, TETHER BELT 10 7-49
226056 SUPPORT, COIL 8 7-55 226651 KIT, SERVICE, BUMPER 11 7-49
226057 SUPPORT, BLOCK VALVE 9 7-55 226652 SUSPENSION ASSY, C.E.AIR 1 7-49
226060 SCREW 25 7-55 226652 SUSPENSION ASSY, C.E.AIR 6 7-45
226116 BAND, BEAD SEAT 6 3-149 226652 SUSPENSION ASSY, C.E. AIR 16 7-47
226116 BAND, BEAD SEAT 6 3-149 226653 MOUNTING 7 7-45
226116 BAND, BEAD SEAT 6 3-149 226653 MOUNTING 17 7-47
226116 BAND, BEAD SEAT 6 3-149 226654 SEAT BELT, 2” 4 7-45
226116 BAND, BEAD SEAT 6 3-149 226654 SEAT BELT, 2” 13 7-47
226116 BAND, BEAD SEAT 6 3-151 226655 COVER, SIDE 5 7-45
226116 BAND, BEAD SEAT 6 3-151 226657 CIRCLIP 22 7-39
226117 RING, LOCK 7 3-153 226685 GLASS, MIRROR, ELECTRICAL 2 6-17
226117 RING, LOCK 7 3-153 226686 COVER, BACK 6 6-17
226117 RING, LOCK 7 3-153 226688 GLASS, MIRROR 8 6-17
226117 RING, LOCK 7 3-153 226735 CUSHION , BACKREST 2 7-45
226117 RING, LOCK 7 3-153 226736 CUSHION, SEAT 3 7-45
226117 RING, LOCK 7 3-155 226737 KIT, SERVICE, AIR SPRING 4 7-49
226117 RING, LOCK 8 3-149 226738 BELLOWS 9 7-49
226117 RING, LOCK 8 3-149 226746 HEADREST 21 7-45
226117 RING, LOCK 8 3-149 226747 PAD, ARMREST, RH 7 7-47
226117 RING, LOCK 8 3-149 226747 PAD, ARMREST, RH 13 7-45
226117 RING, LOCK 8 3-149 226748 PAD, ARMREST, LH 7 7-47
226117 RING, LOCK 8 3-151 226748 PAD, ARMREST, LH 15 7-45
226117 RING, LOCK 8 3-151 226749 BLOCK, SPACER, ARMREST 8 7-47
226118 BAND, BEAD SEAT 5 3-153 226749 BLOCK, SPACER, ARMREST 19 7-45
226118 BAND, BEAD SEAT 5 3-153 226750 UNIVERSAL JOINT 6 3-63
226118 BAND, BEAD SEAT 5 3-153 226750 UNIVERSAL JOINT 8-15
226118 BAND, BEAD SEAT 5 3-153 226750 UNIVERSAL JOINT 8-17
226118 BAND, BEAD SEAT 5 3-153 226750 UNIVERSAL JOINT 8-17
226118 BAND, BEAD SEAT 5 3-155 226750 UNIVERSAL JOINT 8-19
226126 LENS, HEADLAMP, COMBO, LHS 9 6-43 226773 KIT, SLIDE CONTROL 8 7-45
226127 LENS, HEADLAMP, COMBO, RHS 10 6-43 226773 KIT, SLIDE CONTROL 15 7-47
226207 RING, SEALING 11 11-13 226792 PLUG 4 4-51
226208 PLUG, THREADED 10 11-13 226813 DISC, ASSY FRICTION 19 3-145
226223 CAP, FILL CONNECTOR 6 11-17 226813 DISC, ASSY FRICTION 23 3-143
226224 PADS, SET PARK BRAKE 5 3-71 226815 KIT, VALVE REPAIR 31 4-93
226226 METERING UNIT, NO 1 3 11-11 226816 VALVE ASSEMBLY, 100/100 BAR 29 4-93
226226 METERING UNIT, NO 1 4 11-9 226817 KIT, SWITCH/HARNESS REPAIR 15 4-93
226229 COUPLING, STRAIGHT 9 11-13 226818 KIT, REPAIR, PEDAL & BASE 7 4-93
226229 COUPLING, STRAIGHT 11 11-9 226820 VALVE ASSEMBLY, 120/120 BAR 29 4-93
226229 COUPLING, STRAIGHT 12 11-11 226821 PEDAL & BASE ASSEMBLY 2 4-93

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-39
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
226831 DISC, FILTER, 16MM 18 5-21 227138 ROTARY GROUP ASSY 12 4-49
226831 DISC, FILTER (PNEUMATIC) 8-11 227139 CONTROLLER 21 4-49
226831 DISC, FILTER (PNEUMATIC) 8-13 227141 BEARING, REAR 15 4-49
226831 DISC, FILTER (PNEUMATIC) 8-13 227142 SADDLE BEARING 10 4-49
226831 DISC, FILTER (PNEUMATIC) 8-15 227143 CONTROL PISTON ASSY 18 4-49
226832 CIRCLIP, INTERNAL 19 5-21 227144 KIT, SEAL, VITON 26 4-49
226835 KIT, SERVICE, QUICK EXHAUST VALVE 21 5-21 227146 BEARING, TAPER,CUP 6 4-37
226837 CASING ASSEMBLY 1 7-55 227146 BEARING, TAPER, CUP 6 4-39
226838 TOP COVER ASSY 3 7-55 227147 BEARING, TAPER, CONE 6 4-37
226839 FLAPPER, FLOOR 5 7-55 227147 BEARING, TAPER, CONE 6 4-39
226840 FLAPPER, DEFROST / DASH 6 7-55 227148 BEARING, TAPER, CONE 18 4-37
BRACKET MTG, FRESH AIR ACTUA- 227148 BEARING, TAPER, CONE 18 4-39
226841 11 7-55
TOR 227149 BEARING, TAPER, CUP 18 4-37
226842 RETAINER, AIRCON COIL 16 7-55 227149 BEARING, TAPER, CUP 18 4-39
226843 THERMOSTAT 17 7-55 227153 COMPENSATOR ASSY 28 4-39
226844 CLIP, PANEL 18 7-55 227155 O-RING, TEFLON 31 4-37
226845 RELAY BOARD 50 7-55 227155 O-RING, TEFLON 31 4-39
226846 WIRING HARNESS 51 7-55 227194 VALVE, CHECK 4 4-69
226848 VALVE, SHUTTLE 5 4-5 227195 VALVE, CHECK 2 4-69
226848 VALVE, SHUTTLE 5 4-7 227196 VALVE, CHECK 7 4-69
226849 VALVE, PRESSURE REDUCING 6 4-5 227197 KIT, SEAL, PROPORTINAL VALVE 7 4-69
226849 VALVE, PRESSURE REDUCING 6 4-7 227197 KIT, SEAL, PROPORTINAL VALVE 10 4-69
226850 VALVE, STEERING PRIORITY 12 4-5 227197 KIT, SEAL, PROPORTINAL VALVE 11 4-69
226850 VALVE, STEERING PRIORITY 12 4-7 227198 KIT, SEAL, CHECK VALVE 4 4-69
226851 COIL, DIRECTIONAL CONTROL 17 4-5 227199 KIT, SEAL, CHECK VALVE 2 4-69
226851 COIL, DIRECTIONAL CONTROL 17 4-7 227219 PUMP, HYDRAULIC,FRONT 2 4-37
226852 ORIFICE WASHER 18 4-5 227220 PUMP, HYDRAULIC, REAR 2 4-39
226852 ORIFICE WASHER 18 4-7 227221 BEARING, CAM 19 4-37
226853 ORIFICE, SCREW 19 4-5 227221 BEARING, CAM 19 4-39
226853 ORIFICE, SCREW 19 4-7 227223 SCREW, RETAINER BEARING 20 4-37
226855 VALVE, SHUTTLE 20 4-5 227223 SCREW, RETAINER BEARING 20 4-39
226855 VALVE, SHUTTLE 20 4-7 227224 SHIM, BEARING 15 4-37
226856 KIT, SEAL 30 4-5 227224 SHIM, BEARING 15 4-39
226856 KIT, SEAL 30 4-7 227225 SHIM, BEARING 15 4-37
226857 KIT, SEAL 31 4-5 227225 SHIM, BEARING 15 4-39
226857 KIT, SEAL 31 4-7 227226 SHIM, BEARING 15 4-37
226858 VALVE, BIN TIP SECTION COMPLETE 1 4-9 227226 SHIM, BEARING 15 4-39
226858 VALVE, BIN TIP SECTION COMPLETE 32 4-5 227227 SHIM, BEARING 15 4-37
226859 KIT, CAP TIP LEVER 2 4-9 227227 SHIM, BEARING 15 4-39
226860 KIT, SEAL, SPOOL STOP 3 4-9 227228 SHIM, BEARING 15 4-37
226861 KIT, SPRING 4 4-9 227228 SHIM, BEARING 15 4-39
226862 VALVE, RELIEF 5 4-9 227229 SHIM, BEARING 15 4-37
226863 VALVE, RELIEF 6 4-9 227229 SHIM, BEARING 15 4-39
226864 KIT, SEAL, RELIEF VALVE 7 4-9 227230 ROTARY ASSY, REPAIR KIT 13 4-37
226865 SPOOL, LS 8 4-9 227230 ROTARY ASSY, REPAIR KIT 13 4-39
226866 VALVE, CHECK 10 4-9 227233 PORT PLATE 14 4-37
226867 ORIFICE 11 4-9 227233 PORT PLATE 14 4-39
226870 VALVE, BODY, QUICK EXHAUST 20 5-21 227234 DRIVE SHAFT 16 4-37
226917 SEAL, SHAFT 11 3-55 227234 DRIVE SHAFT 16 4-39
226917 SEAL, SHAFT 15 3-57 227235 COUPLING 32 4-37
226917 SEAL 77 3-51 227241 CUSHION, SEAT 4 7-47
226918 CIRCLIP 111 3-53 227242 CUSHION, BACKREST, HIGH BACK 3 7-47
226962 ORIFICE 6 4-69 227243 HEADREST, ARTICUTALING 5 7-47
226963 VALVE, PORTIONAL 11 4-69 227244 HOLDER, MANUAL 14 7-47
226964 VALVE, PORTIONAL 10 4-69 227245 COMPENSATOR ASSY 28 4-37
226965 ORIFICE 3 4-69 227246 KIT, SEAL 34 4-37
226966 ORIFICE 8 4-69 227246 KIT, SEAL 36 4-39
226967 COIL 9 4-69 227247 COUPLING 32 4-39
226968 ORIFICE 12 4-69 227252 KIT, SEAL 9 4-21
227070 KIT, ECCENTRIC SHAFT 32 3-71 227253 VALVE, PRESSURE REDUCING 23 4-5
227087 KIT, SPACERS & WASHERS 43 3-57 227253 VALVE, PRESSURE REDUCING 23 4-7
227136 PIN, DOWEL, NYLON 108 3-49 227255 LATCH, SLIDING WINDOW 1 7-23

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-40
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
227263 RING, REDUCING 5 7-39 241176 HOSE 21 4-77
227264 WASHER, SPECIAL 10 7-39 241177 HOSE 20 4-71
227265 PIN, PLASTIC 20 7-39 241177 HOSE 20 4-77
227266 CIRCLIP, INNER 18 7-39 241179 HOSE 4 2A-73
227267 BEARING, NEEDLE 19 7-39 241179 HOSE 4 2B-73
227268 BOOT, RUBBER 6 7-39 241180 HOSE 3 2A-73
227269 INSERT, THREADED 14 7-39 241180 HOSE 3 2B-73
227270 PIN, TILT, STEERING 11 7-39 241181 HOSE 2 2A-73
227271 SHAFT, UPPER STEERING 17 7-39 241181 HOSE 2 2B-73
227272 SUPPORT, C/W BEARING 3 7-39 241210 HOSE 3 7-125
227273 SHAFT, LOWER C/W KNUCKLE 21 7-39 241212 HOSE 1 7-127
227295 MOUNTING, CABLE STRAP 111 3-49 241213 HOSE 2 7-125
227296 RIVET, SNAP HEAD 112 3-49 241344 HOSE 8 5-5
227317 HOUSING, MAIN CASE 1 3-49 241362 HOSE 6 5-5
227341 VALVE SEAT 2 4-41 241362 HOSE 7 5-5
230152 CYLINDER 1 4-97 241371 HOSE 4 5-19
230152 CYLINDER 4 4-95 241397 HOSE 19 4-71
230215 CYLINDER, STEER 7 4-57 241397 HOSE 19 4-77
230215 CYLINDER, STEER A 4-59 241456 HOSE 3 2A-79
230398 CYL,TIP 3 4-101 241456 HOSE 3 2B-79
230398 CYLINDER, TIP A 4-103 241457 HOSE 2 2A-79
230409 DAMPER 2 4-53 241457 HOSE 2 2B-79
230409 DAMPER A 4-55 241472 HOSE 3 5-19
230416 CYL, SUSP, STRUT, LH 3 7-93 241473 HOSE 2 5-19
230416 CYL, SUSP, STRUT, LH, STD A 7-97 241475 HOSE 18 4-71
230417 CYL, SUSP, STRUT, RH 2 7-93 241475 HOSE 18 4-77
230417 CYL, SUSP, STRUT, RH, STD A 7-97 241476 HOSE 16 4-71
230418 CYL, SUSP, STRUT, LH, CR 11 4-61 241476 HOSE 16 4-77
230419 CYL, SUSP, STRUT, RH, CR 10 4-61 241476 HOSE 17 4-71
240410 HOSE 2 7-127 241476 HOSE 17 4-77
240410 HOSE 5 7-125 241568 HOSE 1 7-129
240498 HOSE ASSY, TEST, MINIMESS 4 10-27 241610 HOSE 7 4-29
240499 HOSE ASSY, TEST, MINIMESS 5 10-27 241651 HOSE 1 5-19
240505 HOSE 1 7-131 241669 ASSY, HOSE, HVAC, FWAL, DRY 6 7-53
240713 HOSE 4 7-125 241670 ASSY, HOSE, HVAC, DRY, UNIT 5 7-53
240891 HOSE 2 7-129 241671 ASSY, HOSE, HVAC, UNIT, FWAL 4 7-53
241009 HOSE 9 4-29 241844 HOSE 5 5-3
241142 HOSE 8 4-29 243138 HOSE 5 4-57
241143 ASSY, HOSE, HVAC, COMP, COND 19 7-57 243138 HOSE 6 4-57
241144 ASSY, HOSE, HVAC, COND, FWAL 20 7-57 243139 HOSE 3 4-57
241145 ASSY, HOSE, HVAC, FWAL, COMP 21 7-57 243139 HOSE 4 4-57
241153 HOSE 16 5-17 243142 HOSE 6 4-29
241154 HOSE 15 5-17 243144 HOSE 7 4-25
241155 HOSE 17 5-17 243146 HOSE 2 4-57
241156 HOSE 7 5-19 243147 HOSE 6 4-25
241160 HOSE 6 5-19 243148 HOSE 5 4-29
241162 HOSE 5 5-19 243150 HOSE 5 4-25
241164 HOSE 27 4-71 243151 HOSE 4 4-29
241164 HOSE 27 4-75 243152 HOSE 3 4-29
241169 HOSE 1 5-23 243153 HOSE 6 4-11
241170 HOSE 9 5-3 243154 HOSE 5 4-11
241171 HOSE 26 4-71 243156 HOSE 2 4-101
241171 HOSE 26 4-75 243157 HOSE 1 4-101
241172 HOSE 25 4-71 243163 HOSE 5 4-23
241172 HOSE 25 4-75 243164 HOSE 4 4-23
241173 HOSE 24 4-71 243166 HOSE 3 4-15
241173 HOSE 24 4-75 243167 HOSE 3 4-11
241174 HOSE 23 4-71 243167 HOSE 4 4-11
241174 HOSE 23 4-77 243177 HOSE 6 4-87
241175 HOSE 22 4-71 243182 HOSE 4 4-89
241175 HOSE 22 4-77 243182 HOSE 5 4-89
241176 HOSE 21 4-71 243184 HOSE 2 4-29

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-41
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
243186 HOSE 14 4-71 244124 HOSE 3 4-61
243186 HOSE 15 4-71 244125 HOSE 2 4-61
243226 HOSE 2 4-15 244126 HOSE 1 4-61
243257 HOSE 2 3-105 244128 HOSE 1 4-25
243257 HOSE 13 4-71 244129 HOSE 3 4-33
243257 HOSE 13 4-75 244130 HOSE 2 4-33
243258 HOSE 12 4-71 244131 HOSE 1 4-33
243258 HOSE 12 4-75 244132 HOSE 3 4-17
243259 HOSE 11 4-71 244134 HOSE 1 4-15
243259 HOSE 11 4-75 244139 HOSE 2 4-17
243269 HOSE 10 4-71 244140 HOSE 1 4-17
243269 HOSE 10 4-77 244300 HOSE 2 4-27
243270 HOSE 9 4-71 244301 HOSE 1 4-27
243270 HOSE 9 4-77 250324 T/CASE, 17000SP, T/SWITCH 1 3-47
243271 HOSE 8 4-71 251203 ENGINE 1 2A-3
243271 HOSE 8 4-77 251204 ENGINE 1 2A-3
243276 HOSE 3 4-95 251206 ENGINE 1 2B-3
243277 HOSE 2 4-95 251207 ENGINE 1 2B-3
243281 HOSE 2 4-23 260658 PIN ASSY, CAB TILT CYL 1 4-95
243281 HOSE 3 4-23 261467 KIT, FINAL DRIVE 3 3-75
243283 HOSE 1 4-23 261467 KIT, FINAL DRIVE, WDB 3 3-77
243358 HOSE 7 4-71 261468 KIT, FINAL DRIVE 3 3-81
243358 HOSE 7 4-77 261468 KIT, FINAL DRIVE, DISC 3 3-83
243359 HOSE 6 4-71 261468 KIT, FINAL DRIVE, DISC 3 3-85
243359 HOSE 6 4-77 261468 KIT, FINAL DRIVE, DISC 3 3-91
243378 HOSE 5 4-71 261471 KIT, BRAKE, REAR AXLE, WDB 2 3-91
243378 HOSE 5 4-77 261471 KIT, BRAKE, REAR AXLE 3 3-79
243379 HOSE 4 4-71 261577 KIT, BRAKE, FRONT AXLE, WDB 2 3-75
243379 HOSE 4 4-77 261578 KIT, BRAKE, MID AXLE, WDB 2 3-77
243441 HOSE 3 4-71 261677 KIT, OIL SAMPLING ALLISON 1 10-15
243441 HOSE 3 4-77 261926 KIT, AIR DRYER 3 5-5
243445 HOSE 4 4-25 261926 KIT, AIR DRYER A 5-13
243516 HOSE 2 4-11 261932 KIT, COOLER ASSY, WDB COOL A 3-129
243603 HOSE 3 4-25 261932 KIT, COOLER, W/B COOLING 2 4-71
243610 HOSE 4 5-5 262049 KIT, MANUAL GREASE A 7-129
243690 HOSE 1 7-125 262058 WHEEL SET 1 3-149
243897 HOSE 1 4-11 262059 W/SET 1 3-149
243908 HOSE, HIGH PRESSURE 1 11-5 262063 WHEEL SET 1 3-153
243908 HOSE 4 11-3 262064 KIT, 20LT RESERVOIR 2 5-3
243909 HOSE, HIGH PRESSURE 2 11-5 262064 KIT, 20LT RESERVOIR A 5-11
243909 HOSE 3 11-3 262449 KIT, GASKET, HVAC FRESH 12 7-51
243910 HOSE 2 11-3 262555 KIT, BRAKE, MID & REAR AXLE 2 3-83
243910 HOSE, HIGH PRESSURE 3 11-5 262555 KIT, BRAKE, MID & REAR AXLE 2 3-85
243958 HOSE 3 4-89 262556 KIT, BRAKE, FRONT AXLE,DISC 2 3-81
243959 HOSE 2 4-89 262867 KIT, TYRE INFLATION 1 10-33
243960 HOSE 1 4-89 262870 C3/C4 CLUTCH MODULE ASSY 1 3-7
243961 HOSE 1 4-57 262903 KIT, BRAKE 3 3-89
243962 HOSE 1 4-29 262909 KIT, FINAL DRIVE 2 3-79
243963 HOSE 2 4-25 262947 KIT, FILTER, AUTO GREASE 8-3
243992 HOSE 2 3-45 262947 KIT, FILTER,AUTO GREASE 8-3
243993 HOSE 1 3-45 262947 KIT, FILTER, AUTO GREASE 8-3
244091 HOSE 2 4-45 262947 KIT, FILTER, AUTO GREASE 8-5
244096 HOSE 1 4-13 262947 KIT, FILTER, AUTO GREASE 8-7
244103 HOSE 1 4-31 262947 KIT, FILTER, AUTO GREASE 8-7
244104 HOSE 1 4-53 262947 KIT, FILTER, AUTO GREASE 8-9
244117 HOSE 1 4-67 262947 KIT, FILTER, AUTO GREASE 8-11
244118 HOSE 9 4-61 262947 KIT, FILTER, AUTO GREASE 8-11
244119 HOSE 8 4-61 262947 KIT, FILTER, AUTO GREASE 8-13
244120 HOSE 7 4-61 262947 KIT, FILTER, AUTO GREASE 8-15
244121 HOSE 6 4-61 262947 KIT, FILTER, AUTO GREASE 8-17
244122 HOSE 5 4-61 262947 KIT, FILTER, TWIN GREASE 2 11-17
244123 HOSE 4 4-61 263019 KIT, FINAL DRIVE 2 3-89

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-42
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
263019 KIT, F/D, 12 STUD 3 3-87 266227 KIT, STEERING PUMP A 4-45
263244 WHEEL SET 1 3-153 266244 WHEEL SET 1 3-151
263320 WHEEL SET 1 3-149 266245 WHEEL SET 1 3-155
263330 WHEEL SET 1 3-149 280016 LOCTITE: 2 FORM-A-GASKET 9-3
263332 WHEEL SET 1 3-153 THREADLOCKING COMPOUND, HIGH
280039 9-3
263395 KIT, PISTON, A/MARKET, LWB 1 3-147 STRENGTH
263441 KIT, WIPER 4 6-7 280071 GUAGE, INFLATOR, COMBI 2 10-33
263441 KIT, WIPER A 6-11 280081 CHAIN, WRENCH, OSCIL-TUBE 1 10-29
263592 KIT, SPEAKERS, BLAUPUNKT 1 6-31 THREADLOCKING COMPOUND,
280085 9-3
263728 KIT, BRAKE & BREATHER, F 2 3-87 MEDIUM STRENGTH
263774 WHEEL SET 1 3-149 280089 THREADLOCKING COMPOUND 9-3
263818 KIT, HEADREST & ARMREST, DDH 11 7-45 280107 LOCTITE: 518 ANAEROBIC GASKET 9-3
263936 KIT, ARMREST, RH 6 7-47 280111 LOCTITE: 599 GASKET, (HIGH TEMP) 9-3
263936 KIT, ARMREST, RH 12 7-45 280145 TOOL, FRONT ,REAR DIFF INST. 1 10-23
263937 KIT, ARMREST, LH 6 7-47 280146 TOOL, THRU DRIVE DIFF INST. 2 10-23
263937 KIT, ARMREST, LH 14 7-45 280147 TOOL, THRU DRIVE SEAL DRIFT 3 10-23
264103 ASSY, SEATBELT, SEAT, TRAINER 2 7-43 280149 TOOL, BEARING RESISTANCE 4 10-23
264149 CHOICE, ACCUMULATORS 1 4-71 280173 TOOL, BEARING ADJUSTING, HUB 5 10-23
264169 ASSY, LINK, PANHARD, F/SUSP 1 7-93 280174 STUD, GUIDE, STUB AXLE 6 10-23
ASSY, LINK, PANHARD, F SUSPEN- 280177 TOOL, SOCKET, MOD, STRUT 2 10-25
264169 A 7-95
SION 280227 TECTANE 1020 9-3
264180 KIT, REVERSE MONITOR 1 6-33 280245 TOOL, PRESS, SPHERICAL BEARING 3 10-25
264180 KIT, REVERSE MONITOR A 6-35 280246 TOOL, SPEC. PULLER, STAB, PIN 3 10-29
264241 KIT, MIRRORS, ELEC, ADJ A 6-15 280251 TOOL, PIN PULLER 4 10-29
264260 CHOICE, ACCUMULATORS 1 3-103 280257 TOOL KIT, CHARGING NITROGEN 4 10-25
264297 KIT, AUTO GREASE A 11-3 280261 TOOL, ADJUSTABLE C SPANNER 6 10-27
264402 WHEEL SET 1 3-151 280273 TOOL, CASSETE SEAL, INST. 7 10-23
264404 KIT, REAR CAMERA A 6-33 280329 TOOL, C-SPANNER OSCIL. NUT 2 10-29
264444 BRAKE, WDB 1 3-119 280349 TOOL, LOCK PLATE-HD4560 FLANGE 2 10-15
264444 BRAKE, WDB 1 3-121 280401 TOOL, FLANGE 8 10-23
264444 BRAKE, WET DISC BRAKE A 3-147 280450 LOCTITE: 767 ANTI-SEIZE 9-3
264448 KIT, GASKET, HVAC SYSTEM 1 7-51 280470 WRENCH, NECKBUSH NUT 7 10-27
264502 KIT, LINERS, BIN, RIBLESS A 7-123 280479 MINIDIAG 3 10-31
264503 KIT, LINERS, BIN, RIBLESS A 7-123 280549 TOOL ,PALTE, SUSP. STRUT GAUGE 5 10-25
264505 WHEEL SET 1 3-153 280556 ADHESIVE - 6-61
264626 KIT, TAILGATE, BIN, RIBLESS A 7-121 280557 VARNISH, POLYURETHANE - 6-61
264627 KIT, TAILGATE, BIN, RIBLESS A 7-121 280558 PUTTY, PERMANENTLY PLASTIC - 6-61
264661 KIT, RADIO, BLAUPUNKT A 6-31 280683 SOLDER, RESIGN CORE - 6-61
264738 KIT, FAN PURGING 1 5-3 281000 FIXTURE, LOCKING 1 10-19
264738 KIT, FAN PURGING 1 5-5 281001 FIXTURE, TIGHTENING 2 10-19
264800 KIT, BIN HEATING A 2A-89 281002 SHIELD, PUNCH 3 10-19
264800 KIT, BIN HEATING A 2B-89 281003 PLUG, HEATING 4 10-19
264814 KIT, GREASE, T/GATE, R/CHASSIS A 7-131 281004 SEAL, PUNCH 5 10-19
264844 WHEEL SET 1 3-153 281005 PRESS, TOOL BEARING 6 10-19
264911 KIT, STRAIN GAUGE 1 6-61 281006 PIN, INSERTING TOOL 7 10-19
264911 KIT, STRAIN GUAGE 1 7-111 281007 SPEC. 2 PIN SPANNER 8 10-19
264911 KIT, STRAIN GAUGE 1 7-115 281008 TOOL, PRESS 9 10-19
264917 ASSY, WALKING BEAM, OBW 1 7-109 281008 TOOL, PRESS 19 10-19
264917 ASSY, WALKING BEAM, OBW A 7-111 281009 PLATE, CLAMPING 10 10-19
264918 ASSY, WALKING BEAM, OBW 1 7-109 281013 PLUG, HEATING 11 10-19
264918 ASSY, WALKING BEAM, OBW A 7-111 281016 GUIDE PIN 12 10-19
266009 KIT, SAT, IRIDIUM A 6-29 281017 GUIDE PIN 13 10-19
266021 KIT, EMERGENCY STOP A 6-37 281018 FIXTURE, PRESS 14 10-19
266178 KIT, FAN MOTOR A 4-17 281019 TOOL, PRESS 15 10-19
266182 KIT, MAIN PUMP A 4-31 281020 FIXTURE, SUPPORT 16 10-19
266183 KIT, MAIN PUMP A 4-33 281021 FIXTURE, PRESS 17 10-19
266190 KIT, E-MODULE, IRIDIUM 1 6-29 281024 SUPPORT FIXTURE 18 10-19
266192 KIT, FAN MOTOR A 4-15 281026 PRESS FIXTURE 20 10-19
266201 SHELL, CAB, LARGE, YELLOW 1 7-9 281027 PROTECTION FIXTURE 21 10-21
266210 KIT, CAB, SPARE, COMPLETE, B40D 1 7-7 281028 HOLDING DEVICE 22 10-21
266211 KIT, CAB, SPARE, COMPLETE, B35D 1 7-7 281029 LIFTING/ MEASURING DEVICE 23 10-21
266226 KIT, STEERING PUMP A 4-43 281030 LIFTING DEVICE 24 10-21

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-43
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
281031 DISC, SUPPORTING 25 10-21 281359 TOOL, ENG, DC, MEASURING PLATE 23 10-7
281056 COMPRESSOR, C2 SPRING 3 10-15 TOOL, ENG ,DC, TOOL, REMOVE &
281361 24 10-7
281057 COMPRESSOR, C5 SPRING 4 10-15 INSTAL
281058 BASE, C1, C2, C5 SPRING COMP TOOL 5 10-15 281362 TOOL, ENG, DC, PISTON RING PLIER 36 10-7
281059 INSTALLER, OUTPUT SEAL 6 10-15 281363 TOOL, ENG, DC, DRIFT WITH BUSH 33 10-7
281060 INSTALLER, INPUT SEAL 7 10-15 281364 TOOL, ENG, DC, CLAMP HOLDER 34 10-7
281061 INSTALLER, OUTPUT BEARING CUP 8 10-15 281366 TOOL, ENG, DC, MEASURING BRIDGE 26 10-7
SLEEVE, OUTPUT BEARING 281369 TOOL, ENG, DC, ADAPTER M33 39 10-9
281062 9 10-15
INSTALLER 281374 TOOL, ENG, DC, DRIFT 37 10-9
281063 SET, SPANNER NUT TORQUE TOOL 10 10-15 281375 TOOL, ENG, DC, PULLING DEVICE 6 10-13
INSTALLER, TURBINE SHAFT BUSH- TOOL, ENG, DC, SLOTTED NUT
281064 11 10-15 281376 22 10-7
ING WRENCH
281065 INSTALLER, P1 CARRIER BUSHING 12 10-15 281377 TOOL, ENG, DC, SCREWDRIVER BIT 12 10-3
281066 INSTALLER, ROTATING CLUTCH BUSH 13 10-15 281378 TOOL, ENG, DC, ADITIONAL PIECE 32 10-7
INSTALLER, FRONT SUPPORT 281380 TOOL, ENG, DC, THREADED INSERT 16 10-3
281067 14 10-15
SLEEVE 281381 TOOL, ENG, DC, SCREWDRIVER BIT 13 10-3
281068 INSTALLER, TORQUE CONVERTER 15 10-15 TOOL, ENG, DC, CONNECTOR, INJEC-
281383 14 10-3
INSTALLER, CHARGING PUMP TOR
281069 16 10-15
BUSHIN 281394 TOOL, ENG, DC, DIAGRAM SHEETS 15 10-3
281070 BRACKET, TRANSMISSION HOLDING 17 10-15 281395 TOOL, ENG, DC, VALVE SEAT CUTTER 3 10-11
281071 BEARING, RACE REMOVER 19 10-17 281396 TOOL, ENG, DC, VALVE SEAT CUTTER 4 10-11
281072 HANDLE, DRIVE 20 10-17 290086 KIT, CALIPER FIXING PARTS 24 3-107
281073 REMOVER, SEAL 21 10-17 290086 KIT, CALIPER FIXING PARTS 28 3-109
281076 STAND, REPAIR 22 10-17 290129 ASSY, BRAKE, W/DISC 1 3-145
281077 SET, VALVE BODY PARTS TRAY 23 10-17 290129 ASSY, BRAKE, W/DISC, MOD, LH 2 3-117
281088 COMPRESSOR, PISTON SPRING C5 24 10-17 290129 ASSY, BRAKE, W/DISC, MOD, LH 14 3-115
281091 REMOVER/ INSTALLER MAIN PRESS 25 10-17 290130 ASSY, BRAKE, W/DISC, MOD, RH 1 3-117
281093 FIXTURE, MAIN CASE HOLDING 18 10-15 290130 ASSY, BRAKE, W/DISC 1 3-143
GAUGE, TORQUE CONVERTER END- 290130 ASSY, BRAKE, W/DISC, MOD, RH 15 3-115
281096 26 10-17
PLAY 290144 CLEANER, AIR, RADIAL SEAL 2 2A-91
TOOL, TORQUE CONVERTER BOLT- 290144 AIR CLEANER ASSY 1 2A-93
281097 27 10-17
TOOL 290144 CLEANER, AIR, RADIAL SEAL 2 2B-91
281100 INSTALLER, RIVET 28 10-17 290144 AIR CLEANER ASSY 1 2B-93
281113 COMPRESSOR, MAIN PRESSURE 29 10-17 290145 PRE-CLEANER 1 2A-91
281301 TOOL, ENG, DC, HAND PRESS, GUN 9 10-3 290145 PRE-CLEANER ASSY, 7 INCH 7 2A-93
TOOL, ENG, DC, INTERNAL EXTRAC-
281308 28 10-7 290145 PRE-CLEANER 1 2B-91
TOR 290145 PRE-CLEANER ASSY 7 2B-93
281309 TOOL, ENG, DC, PULLER 5 10-11 290261 PROPSHAFT 5 3-61
TOOL, ENG, DC, INTERNAL EXTRAC-
281310 6 10-11 290261 PROPSHAFT 6 3-61
TOR 290261 PROPSHAFT 8 3-63
281312 TOOL, ENG, DC, COUNTER SUPPORT 7 10-11 290262 PROPSHAFT 4 3-61
281312 TOOL, ENG, DC, COUNTER SUPPORT 29 10-7 290262 PROPSHAFT 13 3-63
281313 TOOL, ENG, DC, COUNTER SUPPORT 3 10-13 290263 PROPSHAFT 3 3-61
281316 TOOL, ENG, DC, PULLER 27 10-7 290263 PROPSHAFT 16 3-63
281318 TOOL, ENG, DC, PULLER 42 10-9 290333 CALIPER, KNOTT 1 3-131
TOOL, ENG, DC, INTERNAL EXTRAC-
281320 4 10-13 290333 CALIPER, KNOTT 1 3-133
TOR 290333 CALIPER 26 3-107
281321 TOOL, ENG, DC, PULLER 5 10-13 290333 CALIPER 30 3-109
281322 TOOL, ENG, DC, DIAL GUAGE 20 10-7 290334 CALIPER, KNOTT 1 3-133
281326 TOOL, ENG, DC, STEPPED, DRIFT 35 10-7 290334 CALIPER, KNOTT 2 3-131
281327 TOOL, ENG, DC, REAMER 31 10-7 290334 CALIPER 25 3-107
281330 TOOL, ENG, DC, PIN, MAGNETIC 10 10-3 290334 CALIPER 29 3-109
281333 TOOL, ENG, DC, THRUST PIECE 41 10-9 290396 PROPSHAFT 1 3-63
TOOL, ENG, DC, BOX, SUPERCOOL-
281335 2 10-11 290419 PROPSHAFT 2 3-61
ING 290421 ACTUATOR, PARK BRAKE 1 3-69
281336 TOOL, ENG, DC, SLEEVE 11 10-3 290421 ACTUATOR,PARK BRAKE 1 3-71
281337 TOOL, ENG, DC, PUNCH 40 10-9 290435 PROPSHAFT 1 3-61
TOOL, ENG, DC, HOLDER, DIAL
281340 21 10-7 290435 PROPSHAFT 5 3-63
GAUGE 290438 GREASER, AUTO 1 11-3
281349 TOOL, ENG, DC, WRENCH SOCKET 25 10-7 290467 SEAT, OPERATOR, DDH 1 7-45
281357 TOOL, ENG, DC, RETAINING WRENCH 2 10-13 290468 SEAT, OPERATOR, DDH2 1 7-45
281358 TOOL, ENG, DC, GUIDE SLEEVE 30 10-7 310083 DIFF HEAD 1 3-81

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-44
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
310083 DIFF HEAD, H/DRIVE 1 3-85 900450 PIPE, W/WASHER,DOGA 2 6-5
310083 DIFF HEAD 1 3-87 900450 PIPE, W/WASHER 3 6-7
310083 DIFF HEAD, H/DRIVE 1 3-91 PINCHWELD, BOOTSEAL, 1.6MM
910241 1 7-61
310083 DIFFERENTIAL HEAD (RATIO 3,7:1) 1 3-135 PLATE
310304 DIFF HEAD, T/D SOLID 1 3-83 910264 INSULATION, HOSE, HVAC 1 7-53
310304 DIFF HEAD 1 3-89 910264 INSULATION, HOSE, HVAC 22 7-57
DIFFERENTIAL ASSEMBLY (RATIO 910269 TUBING 1 7-101
310304 1 3-139
3,7:1) 227152 * SEAL, SHAFT 21 4-37
310349 DIFF HEAD 1 3-75 227152 * SEAL, SHAFT 21 4-39
310349 DIFF HEAD 1 3-79 227154 * O-RING 30 4-37
310349 DIFFERENTIAL HEAD (RATIO 4,11:1) 1 3-135 227154 * O-RING 30 4-39
310350 DIFF HEAD, CTD, TDS 1 3-77 24M7250 WASHER 13 7-39
DIFFERENTIAL ASSEMBLY (RATIO AL100002 BOLT 2 3-15
310350 1 3-139
4,11:1) AL100002 BOLT 33 3-7
2000HR SERVICE, ALL CONDITIONS, AL100002 BOLT, FLANGE HD 10 3-35
361087 8-7
WITH AUTO GREASE, WDB AL100003 BOLT 7 3-5
2000HR SERVICE, ALL CONDITIONS, AL100004 BOLT 14 3-15
361088 8-7
NO AUTO GREASE, WDB AL100004 BOLT 21 3-7
2000HR SERVICE, ALL CONDITIONS, AL100005 BOLT 1 3-33
361089 8-7
WITH AUTO GREASE AL100008 SCREW 32 3-7
2000HR SERVICE, ALL CONDITIONS, AL100009 WASHER, P3 THRUST 13 3-37
361090 8-9
NO AUTO GREASE AL100010 WASHER, P3 THRUST 16 3-37
4000HR SERVICE, ALL CONDITIONS,
361091 8-11 AL100011 WASHER 40 3-37
WITH AUTO GREASE, WDB AL100020 BOLT 1 3-15
4000HR SERVICE, ALL CONDITIONS,
361092 8-13 AL100020 BOLT 6 3-15
NO AUTO GREASE, WDB AL100021 BOLT, FLANGE HD 92 3-25
4000HR SERVICE, ALL CONDITIONS,
361093 8-13 AL100022 BOLT, FLANGE HD 55 3-23
WITH AUTO GREASE AL100023 SCREW TAPPING 7 3-9
4000HR SERVICE, ALL CONDI-
361094 8-15 AL100027 BOLT, FLANGE HD 9 3-29
TIONS,NO AUTO GREASE AL100032 BOLT, FLANGE HD 46 3-21
6000HR SERVICE, WITH AUTO
361095 8-15 AL100032 BOLT 149 3-27
GREASE, WDB AL100034 NUT 5 3-31
6000HR SERVICE, NO AUTO GREASE,
361096 8-17 AL100035 BOLT, T-HEAD 36 3-31
WDB
AL100036 BOLT 15 3-31
6000HR SERVICE, WITH AUTO
361097 8-17 AL100046 BOLT 6 3-5
GREASE
AL100047 BOLT 5 3-5
361098 6000HR SERVICE, NO AUTO GREASE 8-19
AL100048 BOLT 21 3-13
100HR SERVICE,ALL CONDITIONS,
361590 8-3 AL100108 BOLT, SHOULDER 44 3-21
WITH/NO AUTO GREASE
AL100108 BOLT, SHOULDER 131 3-25
500HR SERVICE, DRY CONDITIONS,
361591 8-3 AL100109 BOLT, FLANGE HD 52 3-37
WITH AUTO GREASE
AL100109 BOLT, FLANGE HD 44 3-37
500HR SERVICE, DRY CONDITIONS,
361592 8-3 AL100118 BOLT, FLANGE HD 7 3-21
NO AUTO GREASE
AL100125 PLUG, STRAIGHT THREAD 67 3-39
500HR SERVICE, WET CONDITIONS,
361593 8-3 AL100125 PLUG, STRAIGHT THREAD 81 3-39
WITH AUTO GREASE
500HR SERVICE, WET CONDITIONS, AL100125 PLUG, STRAIGHT THREAD 83 3-39
361594 8-3 AL100136 BOLT, FLANGE HD 159 3-27
NO AUTO GREASE
1000HR SERVICE, DRY CONDITIONS, AL100139 BOLT, FLANGE HD 158 3-27
361595 8-3 AL100140 BOLT, FLANGE HD 10 3-29
WITH AUTO GREASE
1000HR SERVICE, DRY CONDITIONS, AL100148 BOLT, FLANGE HD 62 3-39
361596 8-5 AL100148 BOLT, FLANGE 93 3-39
NO AUTO GREASE
1000HR SERVICE, WET CONDITIONS, AL100149 BOLT, FLANGE 94 3-39
361597 8-5 AL100150 BOLT, FLANGE 95 3-39
WITH AUTO GREASE
1000HR SERVICE, WET CONDITIONS, AL100151 BOLT, FLANGE 96 3-39
361598 8-5 AL120002 PLUG ASSY, PRESSURE TAP 90 3-39
NO AUTO GREASE
3000HR SERVICE, DRY CONDITIONS, AL120002 PLUG ASSEMBLY, PRESSURE TAP 141 3-25
361603 8-9 AL120003 PLUG, TACHOGRAPH 39 3-37
WITH AUTO GREASE
3000HR SERVICE, DRY CONDITIONS, AL120005 PLUG ASSEMBLY, OIL DRAIN 139 3-25
361604 8-9 AL120006 PLUG, CONVERTER END 33 3-37
NO AUTO GREASE
3000HR SERVICE, WET CONDITIONS, AL120020 PLUG ASSY, FRONT COOLER PORT 11 3-29
361605 8-11
WITH AUTO GREASE AL120021 PLUG, VALVE 49 3-37
3000HR SERVICE, WET CONDITIONS, AL120026 PLUG, CONVERTER END 2 3-31
361606 8-11
NO AUTO GREASE AL120033 PLUG ASSY, STRAIGHT THREAD 66 3-39

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-45
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
AL120033 PLUG ASSY, STRAIGHT THREAD 79 3-39 AL150008 BEARING ASSEMBLY, ROLLER 26 3-15
AL120033 PLUG ASSY, STRAIGHT THREAD 82 3-39 AL150010 BEARING ASSEMBLY, ROLLER 10 3-19
AL140001 O-RING 28 3-7 AL150011 NO.1 THRUST BEARING ASSY 16 3-31
AL140001 O-RING 54 3-37 AL150012 NO.2 THRUST BEARING ASSY 19 3-31
AL140001 O-RING 5 3-35 AL150013 RACE, STATOR 25 3-31
AL140002 O-RING 4 3-33 AL150060 BALL 23 3-15
AL140003 O-RING 91 3-39 AL150064 BEARING ASSEMBLY, ROLLER 12 3-17
AL140003 O-RING 142 3-25 AL150065 BEARING ASSEMBLY, ROLLER 57 3-37
AL140008 O-RING 111 3-25 AL160001 BUSHING 5 3-37
AL140009 SEAL, FILL TUBE 3 3-9 AL160001 BUSHING, TURBINE SHAFT 8 3-33
AL140010 O-RING 12 3-13 AL160002 BUSHING, ROTATING CLUTCH HUB 13 3-33
AL140012 O-RING 4 3-15 AL160004 RING, RETAINING 29 3-33
AL140018 O-RING 148 3-27 AL160004 RING, RETAINING, EXTERNAL 34 3-33
AL140019 O-RING 68 3-39 AL160005 RING, RETAINING, INTERNAL 23 3-33
AL140019 O-RING 80 3-39 AL160014 DRUM, ROTATING CLUTCH 10 3-33
AL140019 O-RING 84 3-39 AL160019 HOUSING, CONVERTER 3 3-35
AL140019 O-RING 140 3-25 AL160022 BACKPLATE, C2 CLUTCH 33 3-33
AL140020 O-RING 112 3-25 AL160028 PISTON, C2 20 3-33
AL140022 O-RING 34 3-37 AL160030 PLATE, C1 CLUTCH PRESSURE 30 3-33
AL140022 O-RING 3 3-31 AL160033 BACKPLATE, C2 CLUTCH 40 3-33
AL140023 O-RING 32 3-31 AL160036 PLATE, C2 SPRING 22 3-33
AL140030 O-RING 19 3-13 AL160041 RING, RETAINING, EXTERNAL 11 3-37
AL140052 O-RING 2 3-29 AL160042 RING, RETAINING,EXTERNAL 19 3-37
AL140053 O-RING 26 3-37 AL160043 RING, RETAINING 4 3-17
AL140060 O-RING 46 3-37 AL160043 RING, RETAINING 4 3-19
AL140062 SPRING 78 3-39 AL160043 RING, RETAINING, INTERNAL 7 3-37
AL140062 SPRING 85 3-39 AL160044 RING, TURBINE SHAFT RETAINING 16 3-33
AL140070 O-RING 62 3-23 AL160045 SEALRING KIT 9 3-33
AL140070 O-RING 67 3-23 AL160046 SEALRING, C1 PISTON 24 3-33
AL140070 O-RING 72 3-23 AL160049 SEALRING, EXTERNAL, LIP TYPE 19 3-33
AL140070 O-RING 79 3-23 AL160050 SEALRING, INTERNAL LIP-TYPE 23 3-37
AL140070 O-RING 84 3-23 AL160053 RING, RETAINING, INTERNAL 32 3-37
AL140070 O-RING 89 3-23 AL160053 RING, RETAINING, INTERNAL 50 3-37
AL140085 SEAL, OIL OUTPUT FLANGE 60 3-37 AL160055 SHIM 2 3-33
AL140091 SEAL, HARNESS STANDOFF 11 3-21 AL160056 SHIM 2 3-33
AL140093 O-RING, FLEX 12 3-21 AL160057 SHIM 2 3-33
AL140094 SEAL, OIL, DOUBLE LIP 5 3-15 AL160058 SHIM 2 3-33
AL140096 O-RING 61 3-23 AL160059 SHIM 2 3-33
AL140096 O-RING 66 3-23 AL160060 SHIM 2 3-33
AL140096 O-RING 71 3-23 AL160061 SHIM 2 3-33
AL140096 O-RING 80 3-23 AL160062 SHIM 2 3-33
AL140096 O-RING 85 3-23 AL160063 SHIM 2 3-33
AL140096 O-RING 90 3-23 AL160064 SEAL, FACE 47 3-21
AL140097 O-RING 147 3-27 AL160065 PIN, RETAINING 94 3-25
AL140098 SEAL, SQUARE CUT O-RING 73 3-39 AL160065 PIN, RETAINING 98 3-25
AL140099 O-RING 74 3-39 AL160065 PIN, RETAINING 102 3-25
AL140107 O-RING 11 3-29 AL160065 PIN, RETAINING 118 3-25
AL140110 SEALRING, C2 PISTON 17 3-33 AL160065 PIN, RETAINING 122 3-25
AL140111 SEALRING, C1 PISTON 18 3-33 AL160065 PIN, RETAINING 126 3-25
AL140112 SEALRING, EXTERNAL 22 3-37 AL160065 PIN, RETAINING 130 3-25
AL140113 SEALRING, LOCKUP PISTON 10 3-31 AL160068 RING, RETAINING, INTERNAL 2 3-17
AL140114 SEALRING, LOCKUP PISTON 12 3-31 AL160068 RING, RETAINING, INTERNAL 2 3-19
SEALRING, ROTATING CLUTCH PIS- AL160069 WASHER, P1 THRUST 10 3-17
AL140115 28 3-33
TON AL160070 WASHER, THRUST 9 3-19
AL150001 BEARING ASSEMBLY, ROLLER 15 3-37 AL160075 GEAR, P3 PLANETARY RING 14 3-19
AL150002 BEARING ASSEMBLY, ROLLER 17 3-37 AL160076 SHIM 1 3-11
AL150003 BEARING, THRUST 11 3-33 AL160077 SHIM 1 3-11
AL150004 BEARING ASSEMBLY 2 3-11 AL160078 SHIM 1 3-11
AL150004 BEARING, THRUST 15 3-33 AL160079 SHIM 1 3-11
AL150005 BEARING, THRUST 36 3-33 AL160080 SHIM 1 3-11
AL150006 CUP, ROLLER BEARING 51 3-37 AL160081 SHIM 1 3-11
AL150006 CUP, ROLLER BEARING 24 3-37 AL160082 SHIM 1 3-11

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-46
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
AL160085 GEAR 5 3-11 AL160577 PLATE, C2 REACTION 38 3-33
AL160087 BUSHING 8 3-15 AL160578 PLATE, C2 FRICTION 39 3-33
AL160088 HOUSING, PUMP 9 3-15 AL160596 CLIP, SPRING RETAINING 75 3-23
AL160089 PLATE, WEAR 13 3-15 AL160596 CLIP, SPRING RETAINING 108 3-25
AL160093 SLEEVE, GROUND 17 3-15 AL160596 CLIP, SPRING RETAINING 156 3-27
AL160094 PIN, DOWEL 19 3-15 AL160619 PLUG, FILTER LIFE VALVE 155 3-27
AL160095 SUPPORT, FRONT ASSY 18 3-15 AL160649 PLUG, ACCUMULATOR 49 3-21
AL160098 PIN, DOWEL 24 3-15 AL160649 PLUG, ACCUMULATOR 50 3-23
AL160101 BEARING ASSEMBLY, THRUST 13 3-17 AL160745 BOLT, SELF-LOCKING 56 3-37
AL160103 GEAR, RING 14 3-17 AL160745 BOLT, SELF LOCKING 7 3-35
AL160107 BEARING ASSEMBLY, THRUST 13 3-19 AL160745 BOLT 30 3-7
AL160115 STOP, VALVE 97 3-25 AL160745 BOLT, SELF LOCKING 48 3-37
AL160116 STOP, VALVE 101 3-25 AL160747 CARRIER AND BUSHING ASSEMBLY 6 3-19
AL160117 STOP, VALVE 105 3-25 AL160753 NUT, OUTPUT, MODIFIED 59 3-37
AL160120 STOP, VALVE 121 3-25 AL160768 HUB, C1 DRIVE 35 3-33
AL160123 PIN, DOWEL 137 3-25 AL160769 PISTON, C1 25 3-33
AL160124 VALVE, CONVERTER FLOW 95 3-25 PISTON, BALANCE, ROTATING
AL160770 27 3-33
AL160125 VALVE, LUBE REGULATOR 99 3-25 CLUTCH
AL160128 PIN, RETAINING 109 3-25 AL160785 PISTON ASSEMBLY, LOCKUP 11 3-31
AL160129 PIN, SPRING 114 3-25 AL160790 BUSHING 12 3-15
AL160131 VALVE, EXHAUST BACKFILL 119 3-25 AL160793 SHAFT ASSY, TURBINE 5 3-33
AL160133 VALVE, CONVERTER REGULATOR 127 3-25 AL160824 SEAL, FACE 6 3-21
AL160139 COVER, FILTER 144 3-25 AL160827 SHAFT, MAIN 7 3-11
AL160144 BUSHING 9 3-31 AL160841 BODY, SOLENOID VALVE & PINS 57 3-23
AL160149 BACKPLATE, LOCKUP CLUTCH 14 3-31 AL160843 PIN, DOWEL 59 3-23
AL160150 WASHER, TANGED, THRUST BEARING 20 3-31 AL160844 VALVE, TCC 63 3-23
AL160151 RING, RETAINING 22 3-31 AL160845 VALVE, PCS1 68 3-23
AL160152 RETAINER, THRUST BEARING 23 3-31 AL160845 VALVE, PCS2 73 3-23
AL160153 WASHER, STATOR THRUST, FRONT 24 3-31 AL160845 VALVE, PCS3 81 3-23
AL160154 ROLLER, STATOR 27 3-31 AL160845 VALVE, PCS4 86 3-23
AL160155 STATOR AND CAM ASSY 28 3-31 AL160846 VALVE, DIAGNOSTIC 76 3-23
AL160156 SHIM, CONVERTER 29 3-31 AL160848 VALVE, MAIN REGULATOR 103 3-25
AL160157 SHIM, CONVERTER 29 3-31 AL160849 VALVE, MAIN CONTROL 106 3-25
AL160158 SHIM, CONVERTER 29 3-31 AL160851 VALVE, C2 LATCH 115 3-25
AL160159 RACE, TANGED, THRUST BEARING 30 3-31 AL160852 STOP, VALVE 117 3-25
AL160160 NO.3 THRUST BEARING ASSY 31 3-31 AL160852 STOP, VALVE 125 3-25
AL160161 RACE, LIPPED, THRUST BEARING 33 3-31 AL160853 VALVE, C1 LATCH 123 3-25
AL160162 SEAL RING, TURBINE HUB 18 3-31 AL160856 PLATE, SEPERATOR 63 3-39
AL160279 FLEXPLATE 4 3-5 AL160857 VALVE, EXHAUST BACKFILL 70 3-39
AL160280 FLEXPLATE 3 3-5 AL160858 VALVE BODY, RETARDER CONTROL 75 3-39
AL160281 ADAPTOR, FLEXPLATE 2 3-5 AL160859 PIN, SOLENOID RETAINING 76 3-39
AL160282 PLATE, WEAR 1 3-5 AL160860 VALVE, REGULATOR 77 3-39
AL160482 BODY, SOLENOID VALVE 58 3-23 AL160861 VALVE, RELAY 86 3-39
AL160483 PIN, SPRING 37 3-37 AL160862 COVER, RETARDER CONTROL VALVE 88 3-39
AL160485 SEALRING, ROTATING 27 3-37 AL160864 HUB, C2 DRIVE 37 3-33
AL160485 SEALRING, RETAINING, INTERNAL 30 3-37 AL160865 SPACER, BEARING 6 3-11
AL160499 RETAINER, TEMPERATURE SENSOR 47 3-37 AL160867 HOUSING ASSY, MAIN 23 3-7
AL160508 SPINDLE, P1 PLANETARY 6 3-17 AL160900 HOUSING ASSY, PLUG & RETARDER 38 3-37
AL160509 SPINDLE, P2 PLANETARY 12 3-19 AL160901 STATOR HOUSING, RETARDER 25 3-37
AL160510 SPINDLE, P3 PLANETARY PINION 12 3-37 AL160902 PISTON, C5 CLUTCH 21 3-37
AL160529 COVER, RETARDER HOUSING 43 3-37 AL160903 SPRING AND RETAINER ASSEMBLY 20 3-37
AL160530 VALVE, RETARDER 36 3-37 AL160904 CARRIER KIT, P3 PLANETARY 9 3-37
AL160541 COVER, SENSOR SHIPPING 61 3-37 AL160945 STOP, VALVE 129 3-25
AL160541 COVER, RETARDER CONNECTION 64 3-39 AL170001 BRACKET, OIL TUBE FILL 6 3-9
AL160542 MANIFOLD, JUMPER 4 3-29 AL170002 BRACKET, SPEED SENSOR 29 3-7
AL160566 PLATE, C5 CLUTCH FRICTION 19 3-7 AL170003 RETAINER, SPEED SENSOR 55 3-37
AL160567 PLATE, C5 CLUTCH REACTION 20 3-7 AL170003 RETAINER, SPEED SENSOR 6 3-35
AL160570 BUSHING, P1 CARRIER 9 3-17 AL200003 RING, RETAINING EXTERNAL 4 3-11
AL160571 BUSHING 8 3-19 AL200007 GASKET, CONVERTER HOUSING 9 3-35
AL160574 COVER ASSEMBLY, CONVERTER 7 3-31 AL200009 GEAR ASSEMBLY, SUN 41 3-33
AL160575 PLATE, C1 FRICTION 31 3-33 AL200010 GEAR SET, P3 PINION 14 3-37
AL160576 PLATE, C1 REACTION 32 3-33 AL200031 TERMINAL, SOCKET 27 3-21

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-47
I I
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PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
AL200031 TERMINAL, SOCKET 28 3-21 AL200480 TERMINAL, SOCKET 28 3-21
CONNECTOR, PRESSURE SWITCH, AL200481 PLATE, SOLENOID SEPERATOR 91 3-25
AL200045 40 3-21
C3 AL200482 BODY, CONTROL VALVE 113 3-25
AL200046 TERMINAL PIN 38 3-21 AL200483 PLATE, SEPARATOR 134 3-25
AL200046 TERMINAL, PIN 39 3-21 AL200484 GASKET, CHANNEL PLATE 135 3-25
AL200048 TERMINAL, SOCKET 19 3-21 AL200485 PLATE, CHANNEL 138 3-25
AL200048 TERMINAL, SOCKET 20 3-21 AL200486 PRESSURE SWITCH ASSEMBLY 150 3-27
AL200048 TERMINAL, SOCKET 24 3-21 AL200487 BODY, FILTER LIFE VALVE 152 3-27
AL200049 LOCK, SECONDARY 21 3-21 AL200488 VALVE, FILTER LIFE 153 3-27
AL200059 GASKET, FILTER COVER 146 3-27 AL200489 SPRING, FILTER LIFE VALVE 154 3-27
AL200061 GASKET, CASE 157 3-27 AL200490 TERMINAL, SOCKET 35 3-21
AL200079 TERMINAL, SOCKET 24 3-21 AL210003 SPRING 22 3-15
AL200093 GASKET, STATOR HOUSING 1 3-37 AL210007 SPRING 100 3-25
AL200095 SENSOR, TEMPERATURE OIL 16 3-21 AL210008 SPRING 104 3-25
AL200166 FERRULE, VITON® 133 3-25 AL210011 SPRING 69 3-39
AL200167 CONNECTOR PLUG, 3-WAY 25 3-21 AL210011 SPRING 120 3-25
AL200168 LOCK, SECONDARY, TPA 23 3-21 AL210013 SPRING 128 3-25
AL200181 CONNECTOR, 2-WAY 18 3-21 AL210014 SPRING, STATOR 26 3-31
AL200184 SENSOR ASSY, TEMPERATURE 45 3-37 AL210015 SPRING 96 3-25
AL200208 GASKET, FILTER 3 3-21 AL210022 PLATE, RETAINING 20 3-13
AL200215 SPRING ASSEMBLY, C1 26 3-33 AL210024 SPACER, OUTPUT 10 3-37
GASKET, RETARDER HOUSING AL210026 SHAFT ASSEMBLY, OUTPUT 4 3-37
AL200226 42 3-37
COVER AL210056 SPRING, VALVE 35 3-37
AL200229 GASKET, JUMPER MANIFOLD 3 3-29 AL210067 BRACKET, SHIPPING 22 3-7
AL200235 COVER, DUST, YOKE 3 3-13 AL210070 SPRING, ACCUMULATOR 48 3-21
AL200270 BOLT, FLANGE HD 89 3-39 AL210070 SPRING, ACCUMULATOR 51 3-23
AL200273 INDICATOR, OIL LEVEL 5 3-9 AL210072 SPRING, PCS1 69 3-23
AL200274 TUBE, OIL LEVEL 4 3-9 AL210072 SPRING, TRIM 74 3-23
AL200277 GASKET, RETARDER HOUSING 28 3-37 AL210072 SPRING, TRIM 82 3-23
AL200299 DAMPER ASSY 13 3-31 AL210072 SPRING, TRIM 87 3-23
AL200307 CONNECTOR, 2-WAY 29 3-21 AL210073 SPRING, DIAGNOSTIC 77 3-23
AL200315 SUCTION FILTER & SEAL ASSEMBLY 4 3-21 AL210074 SPRING 107 3-25
AL200420 HOUSING ASSEMBLY, PUMP 7 3-15 AL210081 SPRING 116 3-25
AL200426 SPEED SENSOR ASSEMBLY 27 3-7 AL210081 SPRING 124 3-25
AL200433 PLATE, HARNESS CHANNEL 30 3-21 AL210082 SOLENOID ASSEMBLY, FORWARD 110 3-25
AL200434 2-WAY PLUG ASSEMBLY 31 3-21 AL260008 HUB ASSEMBLY, ROTATING CLUTCH 12 3-33
AL200434 2-WAY PLUG ASSEMBLY 32 3-21 AL260014 SPRING ASSEMBLY, C2 21 3-33
AL200434 PLUG CONNECTOR ASSY, 2-WAY 36 3-21 AL260018 KIT, SEALRING 25 3-15
AL200434 PLUG CONNECTOR ASSY, 2-WAY 41 3-21 AL260021 GEAR SET, P1 PINION 11 3-17
AL200434 PLUG CONNECTOR ASSY, 2-WAY 42 3-21 AL260023 GEAR SET, P2 PINION 11 3-19
AL200434 PLUG CONNECTOR ASSY, 2-WAY 43 3-21 AL260025 PUMP ASSY, CONVERTER 34 3-31
AL200436 TERMINAL, SOCKET 35 3-21 AL260026 TURBINE ASSY 17 3-31
AL200436 BRACKET, SOLENOID, RH 45 3-21 AL260071 ROTOR ASSEMBLY 29 3-37
AL200437 PRESSURE SWITCH ASSY 52 3-23 AL260081 CARRIER/BUSHING ASSEMBLY, P1 7 3-17
AL200438 SPRING, TCC 64 3-23 AL260107 KIT, SUCTION FILTER ASSY 2 3-21
AL200443 SOLENOID & CONNECTOR ASSY 71 3-39 AL260119 GEAR SET, CYCLOIDAL 11 3-15
AL200444 SOLENOID, VARIABLE BLEED 72 3-39 AL260130 KIT, FILTER, HI/CAPACITY 145 3-27
AL200445 GASKET, RETARDER CONTROL VALVE 87 3-39 AL260130 KIT, FILTER, 4" SUMP 8-3
AL200446 SENSOR ASSEMBLY, SPEED 4 3-35 AL260130 KIT, FILTER, 4" SUMP 8-3
AL200449 SENSOR ASSEMBLY, SPEED 53 3-37 AL260130 KIT, FILTER, 4" SUMP 8-5
AL200460 CONNECTOR, 2-WAY 34 3-21 AL260130 KIT, FILTER, 4" SUMP 8-5
AL200461 SOLENOID, PCS1, VARIABLE BLEED 65 3-23 AL260130 KIT, FILTER, 4" SUMP 8-5
AL200461 SOLENOID, PCS2, VARIABLE BLEED 70 3-23 AL260130 KIT, FILTER, 4" SUMP 8-7
AL200463 SOLENOID, VARIABLE BLEED CC 60 3-23 AL260130 KIT, FILTER, 4" SUMP 8-7
AL200463 SOLENOID, PCS3, VARIABLE BLEED 78 3-23 AL260130 KIT, FILTER, 4" SUMP 8-7
AL200463 SOLENOID, PCS4, VARIABLE BLEED 83 3-23 AL260130 KIT, FILTER, 4" SUMP 8-9
AL200463 SOLENOID, PCS3, VARIABLE BLEED 88 3-23 AL260130 KIT, FILTER, 4" SUMP 8-9
AL200466 SENSOR ASSEMBLY, OIL LEVEL 132 3-25 AL260130 KIT, FILTER, 4" SUMP 8-9
AL200478 HARNESS, INTERNAL WIRING 8 3-21 AL260130 KIT, FILTER, 4" SUMP 8-11
AL200479 TERMINAL, SOCKET 19 3-21 AL260130 KIT, FILTER, 4" SUMP 8-11
AL200479 TERMINAL, SOCKET 20 3-21 AL260130 KIT, FILTER, 4" SUMP 8-11
AL200480 TERMINAL, SOCKET 27 3-21 AL260130 KIT, FILTER, 4" SUMP 8-13

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-48
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
AL260130 KIT, FILTER, 4" SUMP 8-13 DC100142 BOLT, BANJO 155 2B-35
AL260130 KIT, FILTER, 4" SUMP 8-15 DC100166 STUD, STARTER MOTOR MOUNTING 38 2A-9
AL260130 KIT, FILTER, 4" SUMP 8-15 DC100166 STUD, STARTER MOTOR MOUNTING 38 2B-9
AL260130 KIT, FILTER,4" SUMP 8-17 DC100177 PLUG, SCREW OIL PASSAGE LATERAL 44 2A-5
AL260130 KIT, FILTER, 4" SUMP 8-17 DC100177 PLUG, SCREW OIL PASSAGE REAR 50 2A-5
AL260130 KIT, FILTER, 4" SUMP 8-19 DC100177 PLUG, SCREW OIL PASSAGE LATERAL 44 2B-5
AL260519 CONTROL VALVE ASSEMBLY 1 3-21 DC100177 PLUG, SCREW OIL PASSAGE REAR 50 2B-5
AT81867 VALVE, CHECK 1 4-45 DC100180 SCREW, OIL PUMP & RELIEF VALVE 32 2A-49
BN000111 WALKING BEAM, LH 2 7-115 DC100180 SCREW, OIL PUMP & RELIEF VALVE 32 2B-49
BN000127 WALKING BEAM, RH 2 7-115 DC100237 SCREW, OIL NOZZLE 128 2A-5
BN000130 ASSEMBLY, WALKING BEAM, LH, OBW 10 7-113 DC100237 SCREW, OIL NOZZLE 128 2B-5
BN000130 ASSEMBLY WALKING BEAM, LH, OBW A 7-115 DC100264 NUT, LEVER TO THROTTLE SHAFT 41 2A-39
BN000132 ASSEMBLY, WALKING BEAM, RH, OBW 9 7-113 DC100264 NUT, LEVER TO THROTTLE SHAFT 41 2B-39
BN000132 ASSEMBLY WALKING BEAM, RH, OBW A 7-115 DC100296 NUT, ELBOW TO EXHAUST MANIFOLD 77 2A-31
BN000133 PLATE, LOCK, AXLE 8 7-113 DC100296 NUT, THROTTLE HOUSING TO TURBO 65 2A-39
BN000134 PLATE TENSION, CHAIN, REAR SUSP 7 7-113 DC100296 NUT, ELBOW TO EXHAUST MANIFOLD 77 2B-31
BN000137 WINDOW, CAB, SLIDER, RH 3 7-21 DC100296 NUT, THROTTLE HOUSING TO TURBO 65 2B-39
BN000138 GUIDE BLOCK, WALKING BEAM 6 7-113 DC100316 STUD,TURBOCHARGER 8 2A-31
BN000196 SPRING 5 7-113 DC100316 STUD, TURBOCHARGER 56 2A-31
BN000203 WINDOW, DOOR, SLIDING 2 7-19 DC100316 STUD, TURBOCHARGER 8 2B-31
BN000204 HEADLINER, FRONT 5 7-33 DC100316 STUD, TURBOCHARGER 56 2B-31
BN000205 HEADLINER, REAR 4 7-33 DC100318 WASHER, ROCKER ARM TO BRACKET 203 2A-13
BN000210 PANEL, CONTROL 3 7-29 DC100318 WASHER, ROCKER ARM TO BRACKET 203 2B-13
BN000211 COVER, B PILLAR 2 7-31 DC100320 WASHER, CYLINDER TO BRACKET 80 2A-39
BN000550 HANDLE 1 7-29 DC100320 WASHER, CYLINDER TO BRACKET 80 2B-39
BN000567 DAMPER, SHOCK ABSORBER 4 7-113 DC100346 SCREW, REGULATOR 203 2A-43
BN000692 MOUNT, SHOCK ABSORBER 3 7-113 DC100346 SCREW, REGULATOR 203 2B-43
BN000918 CHAIN, LINK 2 7-113 DC100352 SCREW, OIL PAN TO CRANKCASE 41 2A-11
BN001348 COVER, PLATE TENSIONER 1 7-113 DC100352 SCREW, FLANGED, FUEL PUMP 25 2A-25
DC120158 PLUG, SCREW MAGNETIC 11 2A-11 DC100352 BOLT, FUEL FILTER TO OIL HOUSING 26 2A-29
DC120158 PLUG, SCREW MAGNETIC 11 2B-11 SCREW, FAN TO INTERMEDIATE
DC100352 56 2A-57
NUT, OUTPUT FLANGE TO P.T.O. PIECE
DC100019 83 2A-63
SHAFT DC100352 SCREW, OIL PAN TO CRANKCASE 41 2B-11
NUT, OUTPUT FLANGE TO P.T.O. DC100352 SCREW, FLANGED, FUEL PUMP 25 2B-25
DC100019 83 2B-63
SHAFT DC100352 BOLT, FUEL FILTER TO OIL HOUSING 26 2B-29
DC100024 BOLT, BANJO FUEL LEAK PIPE 121 2A-27 SCREW, FAN TO INTERMEDIATE
DC100352 56 2B-57
SCREW, CYL/HEAD COVER TO CYL/ PIECE
DC100030 321 2A-15
HEAD DC100354 NUT, FLANGED STARTER TO T/CASE 77 2A-41
SCREW, CYL/HEAD COVER TO CYL/ DC100354 NUT, FLANGED STARTER TO T/CASE 77 2B-41
DC100030 321 2B-15
HEAD DC100359 NUT, CABLE TO SUPPORT 272 2A-47
DC100053 SCREW, GEAR TO CRANKSHAFT 17 2A-33 DC100359 NUT, CABLE TO SUPPORT 272 2B-47
DC100053 SCREW, GEAR TO CRANKSHAFT 17 2B-33 SCREW, CONTROL UNIT TO CRANK-
DC100366 16 2A-47
DC100059 PIN, DOWEL 8 2A-5 CASE
DC100059 PIN, DOWEL 8 2B-5 SCREW, CONTROL UNIT TO CRANK-
DC100366 16 2B-47
DC100065 SCREW, FLYWHEEL TO CRANKSHAFT 74 2A-19 CASE
DC100065 SCREW, FLYWHEEL TO CRANKSHAFT 74 2B-19 DC100369 SCREW, TIMING CASE COVER 69 2A-9
DC100066 SCREW, DAMPER TO CRANKSHAFT 29 2A-19 DC100369 SCREW, TIMING CASE COVER 69 2B-9
DC100066 SCREW, DAMPER TO CRANKSHAFT 29 2B-19 DC100373 SCREW, OIL PUMP TO CRANKCASE 23 2A-49
DC100070 SCREW, TIMING CASE TO C/CASE 53 2A-9 DC100373 SCREW, SUCTION PIPE TO PUMP 86 2A-49
DC100070 SCREW, TIMING CASE TO C/CASE 53 2B-9 DC100373 SCREW, OIL PUMP TO CRANKCASE 23 2B-49
DC100112 SCREW 38 2A-19 DC100373 SCREW, SUCTION PIPE TO PUMP 86 2B-49
DC100112 SCREW, HOUSING TO T/CASE 95 2A-63 DC100382 SCREW, COVER & LINER 179 2A-33
DC100112 SCREW 38 2B-19 DC100382 SCREW, COVER TO CYL/CRANKCASE 122 2A-5
DC100112 SCREW, HOUSING TO T/CASE 95 2B-63 SCREW, BELT TENSIONER TO SUP-
DC100382 36 2A-59
DC100114 SCREW, SUPPORT TO CRANKCASE 23 2A-45 PORT
DC100114 SCREW, SUPPORT TO CRANKCASE 20 2A-65 DC100382 SCREW, STRUT TO SUPPORT 26 2A-65
DC100114 SCREW, SUPPORT TO CRANKCASE 23 2B-45 DC100382 SCREW, COVER & LINER 179 2B-33
DC100114 SCREW, SUPPORT TO CRANKCASE 20 2B-65 DC100382 SCREW, COVER TO CYL/CRANKCASE 122 2B-5
DC100117 NUT, CYLINDER TO BRACKET 83 2A-39 SCREW, BELT TENSIONER TO SUP-
DC100382 36 2B-59
DC100117 NUT, CYLINDER TO BRACKET 83 2B-39 PORT
DC100142 BOLT, BANJO 155 2A-35 DC100383 NUT 115 2A-27
DC100142 BOLT, BANJO FUEL LEAK PIPE 86 2B-27 DC100383 NUT, CLAMP TO BRACKET 116 2A-39

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-49
I I
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PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC100383 NUT, CLAMP TO BRACKET 116 2B-39 DC100507 SCREW, ELBOW TO TURBOCHARGER 83 2A-53
DC100385 SCREW, FLANGED, BRACKET 86 2A-11 DC100507 SCREW, FUEL PIPE FIXTURE 110 2B-27
DC100385 SCREW, BRT TO THROTTLE HOUSING 29 2A-39 DC100507 SCREW, ELBOW TO TURBOCHARGER 83 2B-53
DC100385 SCREW, CLAMP TO BRACKET 113 2A-39 DC100538 SCREW, OIL COOLER TO CRANKCASE 110 2A-51
DC100385 SCREW, START-STOP SWITCH 239 2A-47 DC100538 SCREW, OIL COOLER TO CRANKCASE 110 2B-51
DC100385 SCREW, SUCTION PIPE TO BRACKET 92 2A-49 DC100562 SCREW, THROTTLE, HOUSING 63 2A-39
DC100385 SCREW, OIL PIPE TO BRACKET 26 2A-53 DC100562 SCREW, THROTTLE, HOUSING 63 2B-39
DC100385 SCREW, FAN TO FAN COUPLING 47 2A-57 DC100562 SCREW, HEAT SHIELD 134 2A-31
DC100385 SCREW, COVER 95 2A-9 DC100562 SCREW, HEAT SHIELD 134 2B-31
DC100385 SCREW, FLANGED, BRACKET 86 2B-11 DC100597 SCREW, CONNECT AND IN/PIPE 60 2A-55
SCREW, FUEL PIPE TO OIL SEPARA- DC100597 SCREW, CONNECT AND IN/PIPE 60 2B-55
DC100385 110 2B-27
TOR DC100597 SCREW, STRUT TO SUPPORT 26 2B-65
DC100385 SCREW, BRT TO THROTTLE HOUSING 29 2B-39 DC100601 CLAMP, AIR PIPE TO BRACKET 104 2A-39
DC100385 SCREW, CLAMP TO BRACKET 113 2B-39 DC100601 CLAMP, AIR PIPE TO BRACKET 104 2B-39
DC100385 SCREW, START-STOP SWITCH 239 2B-47 SCREW, SUCTION PIPE TO CRANK-
DC100602 101 2A-49
DC100385 SCREW, SUCTION PIPE TO BRACKET 92 2B-49 CASE
DC100385 SCREW, OIL PIPE TO BRACKET 26 2B-53 SCREW, SUCTION PIPE TO CRANK-
DC100602 101 2B-49
DC100385 SCREW, FAN TO FAN COUPLING 47 2B-57 CASE
DC100385 SCREW, COVER 95 2B-9 DC100603 NUT, HEATER PLUG 95 2A-47
DC100390 SCREW, OIL COOLER TO CRANKCASE 110 2A-51 DC100603 NUT, HEATER PLUG 95 2B-47
DC100390 SCREW, OIL COOLER TO CRANKCASE 110 2B-51 DC100621 SCREW, FUEL PIPE FIXTURE 110 2A-27
SCREW, COLLECTION PIPE TO T/ DC100621 SCREW, ESERVOIR TO BRACKET 146 2A-33
DC100392 44 2A-31
CASE DC100621 SCREW, PULLEY TO WATER PUMP 44 2A-55
SCREW, COLLECTION PIPE TO T/ DC100621 SCREW, RESERVOIR TO BRACKET 146 2B-33
DC100392 44 2B-31
CASE DC100621 SCREW, PULLEY TO WATER PUMP 44 2B-55
DC100400 NUT, GROUND CONNECTION 40 2A-9 SCREW, BEARING CAP TO CRANK-
DC100626 17 2A-5
DC100400 NUT, GROUND CONNECTION 40 2B-9 CASE
DC100406 SCREW, MANIFOLD TO CYL/HEAD 17 2A-37 SCREW, BEARING CAP TO CRANK-
DC100626 17 2B-5
DC100406 SCREW, MANIFOLD TO CYL/HEAD 17 2B-37 CASE
DC100410 WASHER, PIPE 20 2A-11 SCREW, BEARING CAP TO CRANK-
DC100627 20 2A-5
DC100410 WASHER, PIPE 20 2B-11 CASE
DC100413 SCREW 104 2A-51 SCREW, BEARING CAP TO CRANK-
DC100627 20 2B-5
DC100413 SCREW 104 2B-51 CASE
SCREW, FLANGED, TUBE TO DC100628 PIN, GROOVED BEARING CAP 74 2A-5
DC100414 98 2A-11
BRACKET DC100628 PIN, GROOVED BEARING CAP 74 2B-5
DC100414 SCREW, HOLDER 137 2A-35 DC100629 SCREW, AIR INTAKE PIPE 119 2A-31
DC100414 SCREW, OIL PIPE TO T/CASE COVER 47 2A-53 DC100629 SCREW, COVER TO CYL/CRANKCASE 170 2A-7
SCREW, FLANGED, TUBE TO DC100629 SCREW, AIR INTAKE PIPE 119 2B-31
DC100414 98 2B-11
BRACKET DC100629 SCREW, COVER TO CYL/CRANKCASE 170 2B-7
DC100414 SCREW 110 2B-27 DC100630 STUD, STARTER MOTOR MOUNTING 38 2A-9
DC100414 SCREW, HOLDER 137 2B-35 DC100630 STUD, STARTER MOTOR MOUNTING 38 2B-9
DC100414 SCREW, OIL PIPE TO T/CASE COVER 47 2B-53 DC100632 SCREW, C/THROTTLE TO CYL/HEAD 143 2A-13
SCREW, EXH/BRA TO THROTTLE DC100632 SCREW, ROCKER ARM TO CYL/HEAD 215 2A-13
DC100415 26 2B-39
VALVE DC100632 SCREW, C/THROTTLE TO CYL/HEAD 143 2B-13
DC100417 SCREW, LEVER TO THROTTLE SHAFT 38 2A-39 DC100632 SCREW, ROCKER ARM TO CYL/HEAD 215 2B-13
DC100417 SCREW, LEVER TO THROTTLE SHAFT 38 2B-39 DC100633 PIN, DOWEL 155 2A-13
DC100433 NUT, GEAR TO P.T.O. SHAFT 110 2A-63 DC100633 PIN, DOWEL 155 2B-13
DC100433 NUT, GEAR TO P.T.O. SHAFT 110 2B-63 DC100635 SCREW, CYL/HEAD TO CRANKCASE 263 2A-13
DC100434 SHIM 47 2A-63 DC100635 SCREW, CYL/HEAD TO CRANKCASE 263 2B-13
DC100434 SHIM 47 2B-63 DC100636 SCREW, NOZZLE HOLDERS 297 2A-15
DC100435 SHIM 47 2A-63 DC100636 SCREW, NOZZLE HOLDERS 297 2B-13
DC100435 SHIM 47 2B-63 DC100638 SCREW, CAP TO CONNECTING ROD 11 2A-21
DC100436 SHIM 47 2A-63 DC100638 SCREW, CAP TO CONNECTING ROD 11 2B-21
DC100436 SHIM 47 2B-63 DC100639 CIRCLIP, PISTON PIN 47 2A-21
DC100437 SHIM 47 2A-63 DC100639 CIRCLIP, PISTON PIN 47 2B-21
DC100437 SHIM 47 2B-63 DC100643 CLAMP, FUEL PIPE TO FEED PUMP 107 2A-27
DC100438 SHIM 47 2A-63 DC100643 CLAMP, FUEL PIPE TO FEED PUMP 107 2B-27
DC100438 SHIM 47 2B-63 DC100644 CLAMP, FUEL PIPE FIXTURE 113 2A-27
DC100440 SCREW, VALVE TO BRACKET 119 2A-35 DC100644 CLAMP, FUEL PIPE FIXTURE 113 2B-27
DC100440 SCREW, VALVE TO BRACKET 119 2B-35 DC100645 STUD, FUEL PIPE FIXTURE 114 2A-27
DC100495 NUT, ADJUSTING SCREW 197 2A-13 DC100645 STUD 114 2B-27
DC100495 NUT, ADJUSTING SCREW 197 2B-13 DC100647 SCREW, HEATSHIELD 35 2A-31

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-50
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC100647 SCREW, HEATSHIELD 35 2B-31 DC100719 SCREW, COUNTERWEIGHT 14 2B-19
SCREW, COLLECTION PIPE TO T/ DC100724 PIN, CLAMPING 14 2A-33
DC100648 41 2A-31
CASE DC100724 PIN, CLAMPING 14 2B-33
SCREW, COLLECTION PIPE TO T/ DC100725 SCREW, VALVE CLEARACE ADJUST 191 2A-13
DC100648 41 2B-31
CASE DC100725 SCREW, VALVE CLEARANCE ADJUST 191 2B-13
SCREW, ELBOW TO COLLECTION DC100726 SCREW, TORX, OIL SEPARATOR 68 2A-9
DC100649 71 2A-31
PIPE DC100726 SCREW, OIL SEPARATOR 68 2B-9
SCREW, ELBOW TO COLLECTION
DC100649 71 2B-31 DC100727 WASHER, THRUST 53 2A-19
PIPE DC100727 WASHER, THRUST, STD 53 2B-19
SCREW, ELBOW TO EXHAUST MANI-
DC100650 74 2A-31 DC100728 WASHER, THRUST 53 2A-19
FOLD DC100728 WASHER, THRUST 53 2B-19
SCREW, ELBOW TO EXHAUST MANI- DC100729 WASHER, THRUST 53 2A-19
DC100650 74 2B-31
FOLD DC100729 WASHER, THRUST 53 2B-19
DC100651 PIN, GROOVED 11 2A-33 DC100732 BOLT 18 2A-3
DC100651 PIN, GROOVED 11 2B-33 DC100732 SCREW, FLANGED 17 2A-61
SCREW, INTERMEDIATE PLATE TO
DC100652 52 2A-33 DC100732 SCREW, FLANGED 17 2B-61
HEAD DC100734 SCREW, COVER TO CYL/CRANKCASE 122 2B-5
SCREW, INTERMEDIATE PLATE TO
DC100652 52 2B-33 DC100735 PIN, INTAKE MANIFOLD TO CRANK- 62 2A-35
HEAD CASE
SCREW, HEAD & LINER TO CRANK-
DC100653 68 2A-33 DC100735 PIN, INTAKE MANIFOLD TO CRANK- 62 2B-35
CASE CASE
SCREW, HEAD & LINER TO CRANK-
DC100653 68 2B-33 DC100736 PIN, INTAKE MANIFOLD TO BRACKET 71 2A-35
CASE DC100736 PIN, INTAKE MANIFOLD TO BRACKET 71 2B-35
DC100657 SCREW, CYLINDER TO BRACKET 86 2A-39 DC100737 WASHER 349 2A-43
DC100657 SCREW, CYLINDER TO BRACKET 86 2B-39 DC100737 WASHER 349 2B-43
DC100658 NUT, CYLINDER 89 2A-39 DC100738 NUT 350 2A-43
DC100658 NUT, CYLINDER 89 2B-39 DC100738 NUT 350 2B-43
DC100659 SCREW, BRACKET TO TIMING CASE 110 2A-39 DC100756 NUT, TURBOCHARGER 59 2A-31
DC100659 SCREW, BRACKET TO TIMING CASE 110 2B-39 DC100756 NUT, TURBOCHARGER 59 2B-31
DC100660 NUT, FLANGED,ALT TO SUPPORT 50 2A-45 DC100757 SCREW, ALTERNATOR 25 2B-45
DC100661 SCREW, OIL COOLER TO CRANKCASE 110 2A-51 DC100758 WASHER, BRACING 29 2A-65
DC100661 SCREW, OIL COOLER TO CRANKCASE 110 2B-51 DC100758 WASHER, BRACING 29 2B-65
DC100662 SCREW, ALTERNATOR TO SUPPORT 44 2A-45 DC100763 SCREW, LIFTING EYE TO CRANKCASE 26 2A-61
DC100662 SCREW, ALTERNATOR TO SUPPORT 44 2B-45 DC100763 SCREW, LIFTING EYE TO CRANKCASE 26 2B-61
DC100664 NUT, FLAME START SYSTEM 80 2A-47 DC120047 BANJO, BOLT 86 2A-27
DC100664 NUT, FLAME START SYSTEM 80 2B-47 DC120049 BOLT, BANJO PIPE TO CYL/HEAD 357 2A-17
DC100665 CLAMP, OIL PIPE TO BRACKET 23 2A-53 DC120049 BOLT, BANJO PIPE TO CYL/HEAD 357 2B-17
DC100665 CLAMP, OIL PIPE TO BRACKET 23 2B-53 DC120060 INSERT, THREADED 11 2A-9
DC100666 SCREW, OUTLET TO WATER PUMP 59 2A-55 DC120060 INSERT, THREADED 11 2B-9
DC100666 SCREW, OUTLET TO WATER PUMP 59 2B-55 DC120090 PIN, DOWEL, BEARING CAP 14 2A-5
DC100667 SCREW, COMPRESSOR TO SUPPORT 14 2A-65 DC120090 PIN, DOWEL, BEARING CAP 14 2B-5
DC100667 SCREW, COMPRESSOR TO SUPPORT 14 2B-65 DC120091 PIN, CYLINDRICAL, FRONT COVER 65 2A-5
DC100668 SCREW, ALTERNATOR TO SUPPORT 35 2A-45 DC120091 PIN, CYLINDRICAL, FRONT COVER 65 2B-5
SCREW, WATER PUMP TO CRANK-
DC100671 32 2A-55 DC120096 PIN, CYLINDRICAL, TIMING CASE 68 2A-5
CASE DC120096 PIN, CYLINDRICAL, TIMING CASE 68 2B-5
DC100671 SCREW, OUTLET TO WATER PUMP 59 2A-55 PLUG, SCREW PRESSURE CONNEC-
SCREW, WATER PUMP TO CRANK- DC120104 89 2A-33
DC100671 32 2B-55 TION
CASE DC120104 PLUG, SCREW WATER PASSAGE TOP 59 2A-5
DC100671 SCREW, OUTLET TO WATER PUMP 59 2B-55 DC120104 PLUG, SCREW, TURBO OIL RETURN 44 2A-9
DC100700 NUT 137 2A-47 PLUG, SCREW PRESSURE CONNEC-
DC100700 NUT 137 2B-47 DC120104 TION 89 2B-33
DC100709 SCREW, UNIT PUMP 14 2A-25 DC120104 PLUG, SCREW WATER PASSAGE TOP 59 2B-5
DC100709 SCREW, UNIT PUMP 14 2B-25 DC120104 PLUG, SCREW, TURBO OIL RETURN 44 2B-9
DC100715 SCREW 11 2A-43 DC120114 PLUG, SCREW WATER DRAIN 32 2A-5
DC100715 SCREW 11 2B-43 DC120114 PLUG, SCREW FUEL RETURN LOCK 72 2A-5
DC100716 SCREW, SET, RECTIFIER 101 2A-43 DC120114 PLUG, SCREW 59 2A-51
DC100716 SCREW, SET, RECTIFIER 101 2B-43 DC120114 PLUG, SCREW WATER DRAIN 32 2B-5
DC100717 SCREW, TIMING CASE TO C/CASE 53 2A-9 DC120114 PLUG, SCREW FUEL RETURN LOCK 72 2B-5
DC100717 SCREW, TIMING CASE TO C/CASE 53 2B-9 DC120114 PLUG, SCREW, M14 59 2B-51
DC100718 SCREW, TIMING CASE TO C/CASE 53 2A-9 DC120115 PLUG, SCREW 59 2A-51
DC100718 SCREW, TIMING CASE TO C/CASE 53 2B-9 DC120115 PLUG, SCREW, M16 59 2B-51
DC100719 SCREW, COUNTERWEIGHT 14 2A-19 DC120135 BOLT, BANJO OIL DEL/PIPE 59 2A-53

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-51
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
BOLT, BANJO OIL PIPE TO CRANK- SOCKET, PLUG FLAME START SYS-
DC120135 62 2A-53 DC120219 86 2A-47
CASE TEM
DC120135 BOLT, BANJO OIL DEL/PIPE 59 2B-53 SOCKET, PLUG FLAME START SYS-
DC120219 86 2B-47
BOLT, BANJO OIL PIPE TO CRANK- TEM
DC120135 62 2B-53
CASE SOCKET, PLUG FLAME START SYS-
DC120220 92 2A-47
DC120144 PLUG, HEATER 125 2A-35 TEM
DC120144 PLUG, HEATER 125 2B-35 SOCKET, PLUG FLAME START SYS-
DC120220 92 2B-47
DC120149 PLUG, ASSEMBLY HOLE LOCK 98 2A-9 TEM
DC120149 PLUG, ASSEMBLY HOLE LOCK 98 2B-9 SOCKET, CONTACT FLAME START
DC120221 62 2A-47
DC120182 BOLT, BANJO WATER PIPES 119 2A-33 SYSTEM
DC120182 BOLT, BANJO WATER PIPES 119 2B-33 SOCKET, CONTACT FLAME START
DC120221 62 2B-47
DC120195 PLUG, EXPANSION 17 2A-13 SYSTEM
DC120195 PLUG, WATER PASSAGE 56 2A-5 DC120222 CONNECTION, PLUG CONTROL UNIT 113 2A-47
DC120195 PLUG, EXPANSION 17 2B-13 DC120222 CONNECTION, PLUG CONTROL UNIT 113 2B-47
DC120195 PLUG, WATER PASSAGE 56 2B-5 DC120223 FITTING, OIL RETURN 89 2A-53
DC120196 PLUG, EXPANSION 17 2A-13 DC120223 FITTING 89 2B-53
DC120196 PLUG, WATER PASSAGE 56 2A-5 DC120224 PIN, PIVOT 30 2A-59
DC120196 PLUG, EXPANSION 17 2B-13 DC120224 PIN, PIVOT 30 2B-59
DC120196 PLUG, WATER PASSAGE, TOP 56 2B-5 SPRING,CONTACT C/UNIT CONNEC-
DC120243 116 2A-47
DC120197 PLUG, WATER PASSAGE 56 2A-5 TION
DC120197 PLUG, WATER PASSAGE, REAR 56 2B-5 SPRING, CONTACT C/UNIT CONNEC-
DC120243 116 2B-47
DC120198 PLUG, WATER PASSAGE, REAR 56 2A-5 TION
DC120198 PLUG, WATER PASSAGE, REAR 56 2B-5 DC120244 CAP, C/UNIT PLUG CONNECTION 122 2A-47
DC120199 PLUG, SCREW NON RETURN VALVE 134 2A-5 DC120244 CAP, C/UNIT PLUG CONNECTION 122 2B-47
DC120199 PLUG, SCREW NON RETURN VALVE 134 2B-5 DC120245 PLUG, C/UNIT, PLUG CONNECTION 125 2A-47
PLUG, SENDER UNIT CABLE TO OIL DC120245 PLUG, C/UNIT, PLUG CONNECTION 125 2B-47
DC120200 47 2A-11 DC120246 SHOE, CABLE 131 2A-47
PAN
PLUG, SENDER UNIT CABLE TO OIL DC120246 SHOE, CABLE 131 2B-47
DC120200 47 2B-11 DC120247 PLUG, 2 PIN,SENDER UNIT 143 2A-47
PAN
DC120201 PLUG, EXPANSION, OIL BORE,P.T.O 17 2A-9 DC120247 PLUG, 2 PIN,OIL LEVEL SENDER UNIT 146 2A-47
DC120201 PLUG, EXPANSION, OIL BORE, P.T.O 17 2B-9 PLUG, 2 PINWATER TEMP SENDER
DC120247 158 2A-47
DC120202 BOLT,BANJO PIPE TO CYL/HEAD 363 2A-17 UNIT
DC120202 BOLT, BANJO PIPE TO CYL/HEAD 363 2B-17 DC120247 PLUG, 2 PIN, OIL TEMP SENDER UNIT 161 2A-47
DC120203 UNION, BANJO, CYLINDER, REAR L&R 410 2A-17 DC120247 PLUG, 2 PIN, SENDER UNIT 143 2B-47
DC120203 UNION, BANJO, CYLINDER, REAR L&R 410 2B-17 DC120247 PLUG, 2 PIN, OIL LEVEL SENDER UNIT 146 2B-47
DC120204 CONNECTOR 21 2B-27 PLUG, 2 PIN, WATER TEMP SENDER
DC120247 158 2B-47
DC120205 CONNECTOR 29 2A-27 UNIT
DC120205 CONNECTOR 29 2B-27 DC120247 PLUG, 2 PIN, OIL TEMP SENDER UNIT 161 2B-47
DC120206 FITTING, ON INTAKE RAD-CONTROL 35 2A-27 COUPLING, OIL PRESSURE SENDER
DC120248 176 2A-47
DC120206 FITTING, ON INTAKE RAD-CONTROL 35 2B-27 UNIT
CONNECTOR, CONNECTION FOR COUPLING, OIL PRESSURE SENDER
DC120209 59 2A-27 DC120248 176 2B-47
TANK UNIT
CONNECTOR, CONNECTION FOR DC120249 KIT, PLUG FLAME START SYSTEM 74 2A-47
DC120209 59 2B-27 DC120249 KIT, PLUG FLAME START SYSTEM 74 2B-47
TANK
DC120210 NUT, UNION CONNECTION FOR TANK 62 2A-27 DC120250 PLUG, 4 PIN, AIR TEMP SENDER UNIT 167 2A-47
DC120210 NUT, UNION CONNECTION FOR TANK 62 2B-27 DC120252 PLUG, 4 PIN,AIR TEMP SENDER UNIT 167 2A-47
DC120211 BOLT, BANJO, FUEL PIPE 68 2A-27 DC120252 PLUG, 4 PIN, AIR TEMP SENDER UNIT 167 2B-47
DC120211 BOLT, BANJO, FUEL PIPE 68 2B-27 DC120253 PLUG, 3 PIN, COMPLETE 273 2A-47
BOLT, BANJO RETURN PIPE TO FIL- DC120253 PLUG, 3 PIN, COMPLETE 273 2B-47
DC120212 80 2A-27 DC120254 BANJO UNION 118 2A-27
TER
DC120212 BOLT, BANJO AT VALVE 152 2A-35 DC120254 BANJO UNION 118 2B-27
BOLT, BANJO RETURN PIPE TO FIL- DC120259 FITTING 18 2A-11
DC120212 80 2B-27 DC120259 FITTING 18 2B-11
TER
DC120212 BOLT, BANJO AT VALVE 152 2B-35 DC130093 PIPE, PLASTIC 120 2A-27
DC120216 PLUG, SCREW 65 2A-51 DC130093 PIPE, PLASTIC 120 2B-27
DC120216 PLUG, SCREW 65 2B-51 DC130164 PIPE, BREATHER 71 2A-9
DC120217 PLUG, SCREW 71 2A-51 DC130164 PIPE, BREATHER 71 2B-9
DC120217 PLUG, SCREW 71 2B-51 DC130165 PIPE, DECOMPRESSION L&R 351 2A-17
HOUSING, PLUG FLAME START SYS- DC130165 PIPE, DECOMPRESSION L&R 351 2B-17
DC120218 77 2A-47 DC130168 PIPE, FUEL 5 2A-27
TEM
HOUSING, PLUG FLAME START SYS- DC130168 PIPE, FUEL 5 2B-27
DC120218 77 2B-47
TEM DC130171 PIPE, FUEL FEED 20 2B-27

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-52
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
PIPE, FUEL FROM VALVE TO DEL/ DC140097 SEAL, OIL, CRANKSHAFT, REAR 41 2A-9
DC130172 23 2A-27
PUMP DC140097 SEAL, OIL, CRANKSHAFT, REAR 41 2B-9
PIPE, FUEL FROM VALVE TO DEL/ DC140100 RING, SEAL CRANKSHAFT FRONT 116 2A-5
DC130172 23 2B-27
PUMP DC140100 RING, SEAL CRANKSHAFT FRONT 116 2B-5
PIPE, FUEL FROM CONTROL UNIT TO DC140101 RING, SEAL BEARING FLANGE 26 2A-33
DC130173 26 2A-27
PUMP DC140101 RING, SEAL BEARING FLANGE 26 2B-33
PIPE, FUEL FROM CONTROL UNIT TO DC140110 RING, SEAL THERMOSTAT 29 2A-55
DC130173 26 2B-27
PUMP DC140110 RING, SEAL THERMOSTAT 29 2B-55
PIPE, FUEL RETURN FROM FILTER TO DC140122 RING, SEAL 119 2A-27
DC130175 53 2A-27
TANK DC140122 RING, SEAL 119 2B-27
PIPE, FUEL RETURN FROM FILTER TO DC140123 RING, SEAL 3 2A-75
DC130175 53 2B-27
TANK DC140123 RING, SEAL 3 2B-75
DC130176 PIPE, EXHAUST COLLECTION 14 2A-31 DC140149 RING, SEAL WATER PIPES 122 2A-33
DC130176 PIPE, EXHAUST COLLECTION 14 2B-31 DC140149 RING, SEAL WATER DRAIN 35 2A-5
DC130177 PIPE, AIR INTAKE 80 2A-31 DC140149 RING, SEAL FUEL RETURN LOCK 73 2A-5
DC130177 PIPE, AIR INTAKE 80 2B-31 DC140149 RING, SEAL, SENDER UNIT 152 2A-5
DC130178 PIPE, CONNECTING TO TURBO 122 2A-31 DC140149 RING, SEAL 56 2A-51
DC130178 PIPE, CONNECTING TO TURBO 122 2B-31 DC140149 RING, SEAL 62 2A-51
DC130179 PIPE, WATER 107 2A-33 DC140149 RING, SEAL OIL DEL/PIPE 53 2A-53
DC130179 PIPE, WATER 107 2B-33 DC140149 RING, SEAL OIL PIPE TO CRANKCASE 68 2A-53
DC130180 PIPE, WATER RETURN 110 2A-33 RING, SEAL, COMPRESSOR OIL
DC130180 PIPE, WATER RETURN 110 2B-33 DC140149 47 2A-9
RETURN
DC130181 HOSE 152 2A-33 DC140149 RING, SEAL WATER PIPES 122 2B-33
DC130181 HOSE 152 2B-33 DC140149 RING, SEAL WATER DRAIN 35 2B-5
DC130183 PIPE, AIR CYLINDER 101 2A-39 DC140149 RING, SEAL FUEL RETURN LOCK 73 2B-5
DC130183 PIPE, AIR CYLINDER 101 2B-39 DC140149 RING, SEAL, SENDER UNIT 152 2B-5
DC130185 PIPE,OIL 8 2A-53 DC140149 RING, SEAL 56 2B-51
DC130185 PIPE,OIL 8 2B-53 DC140149 RING, SEAL, M14 62 2B-51
DC130186 PIPE, OIL RETURN 74 2B-53 DC140149 RING, SEAL OIL DEL/PIPE 53 2B-53
DC130216 PIPE, DELIVERY PUMP 11 2A-27 DC140149 RING, SEAL OIL PIPE TO CRANKCASE 68 2B-53
DC130216 PIPE, DELIVERY PUMP 11 2B-27 RING, SEAL, COMPRESSOR OIL
DC130217 PIPE, SEPARATION POINT TO FILTER 14 2A-27 DC140149 47 2B-9
RETURN
DC130217 PIPE, SEPARATION POINT TO FILTER 14 2B-27 DC140150 RING, SEAL P.T.O 41 2A-5
DC130218 PIPE, FUEL RETURN 8 2A-27 DC140150 RING, SEAL P.T.O 41 2B-5
DC130218 PIPE, FUEL RETURN 8 2B-27 DC140151 RING, SEAL OIL PASSAGE LATERAL 47 2A-5
DC130220 PIPE, FUEL FEED 20 2A-27 DC140151 RING, SEAL OIL PASSAGE REAR 53 2A-5
PIPE, FROM INJECTION PUMP TO DC140151 RING, SEAL OIL PASSAGE LATERAL 47 2B-5
DC130223 140 2A-35
VALVE DC140151 RING, SEAL OIL PASSAGE REAR 53 2B-5
PIPE, FROM INJECTION PUMP TO DC140152 RING, SEAL NON RETURN VALVE 137 2A-5
DC130223 140 2B-35
VALVE DC140152 RING, SEAL NON RETURN VALVE 137 2B-5
DC130225 PIPE, OIL RETURN 74 2A-53 DC140153 RING, SEAL NON RETURN VALVE 146 2A-5
DC130237 PIPE, OIL SUCTION 56 2A-49 DC140153 RING, SEAL 68 2A-51
DC130237 PIPE, OIL SUCTION 56 2B-49 DC140153 RING, SEAL NON RETURN VALVE 146 2B-5
DC130243 PIPE, FUEL RETURN 41 2A-27 DC140153 RING, SEAL 68 2B-51
DC130243 PIPE, FUEL RETURN 41 2B-27 DC140155 RING, SEAL OIL DRAIN 14 2A-11
DC130244 HOSE, DIPSTICK 19 2A-11 DC140155 RING, SEAL PRESSURE CONNECTION 92 2A-33
DC130244 HOSE, DIPSTICK 19 2B-11 DC140155 RING, SEAL WATER PASSAGE TOP 62 2A-5
DC140041 RING, SEAL FLANGE TO P.T.O. SHAFT 71 2A-63 DC140155 RING, SEAL OIL RETURN TO T/CASE 86 2A-53
DC140041 RING, SEAL FLANGE TO P.T.O. SHAFT 71 2B-63 DC140155 RING, SEAL, TURBO OIL RETURN 47 2A-9
DC140042 RING, SEAL 71 2A-11 DC140155 RING, SEAL OIL DRAIN 14 2B-11
DC140042 RING, SEAL 71 2B-11 DC140155 RING, SEAL PRESSURE CONNECTION 92 2B-33
DC140045 RING, SEAL HOUSING TO T/CASE 89 2A-63 DC140155 RING, SEAL WATER PASSAGE TOP 62 2B-5
DC140045 RING, SEAL HOUSING TO T/CASE 89 2B-63 DC140155 RING, SEAL OIL RETURN TO T/CASE 86 2B-53
DC140051 RING, SEAL 117 2A-27 DC140155 RING, SEAL, TURBO OIL RETURN 47 2B-9
DC140051 RING, SEAL 117 2B-27 DC140158 GASKET, COVER TO TIMING CASE 59 2A-9
DC140072 WASHER 47 3-49 DC140158 GASKET, COVER TO TIMING CASE 59 2B-9
DC140090 RING, SEAL FLANGE TO P.T.O. 65 2A-63 DC140159 RING, SEAL, LATERAL 64 2A-9
DC140090 RING, SEAL FLANGE TO P.T.O. 65 2B-63 DC140159 RING, SEAL 64 2B-9
RING, SEAL BEARING HOUSING TO T/ DC140160 RING, SEAL 35 2A-13
DC140091 59 2A-63
CASE DC140160 RING, SEAL 35 2B-13
RING, SEAL BEARING HOUSING TO T/ RING, SEAL C/THROTTLE TO CYL/
DC140091 59 2B-63 DC140161 95 2A-13
CASE HEAD

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-53
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
RING, SEAL C/THROTTLE TO CYL/ DC150121 BEARING, CYLINDER ROLLER P.T.O. 11 2A-63
DC140161 95 2B-13
HEAD DC150121 BEARING, CYLINDER ROLLER P.T.O. 11 2B-63
DC140166 RING, SEAL 293 2A-13 DC150157 BEARING, BALL DRIVE END 23 2A-43
DC140166 RING, SEAL 293 2B-13 DC150157 BEARING, BALL DRIVE END 23 2B-43
DC140167 RING, SEAL PIPE TO CYL/HEAD 369 2A-17 DC150163 BUSHING 131 2A-33
DC140167 RING, SEAL PIPE TO CYL/HEAD 369 2B-17 DC150163 BUSHING 131 2B-33
DC140169 RING, SEAL LINER, BOTTOM 56 2A-21 DC150165 BUSHING 23 2A-39
DC140169 RING, SEAL LINER, BOTTOM 56 2B-21 DC150165 BUSHING 23 2B-39
DC140170 RING, SEAL 8 2A-25 DC150168 BEARING, SLIP RING END 44 2A-43
DC140170 RING, SEAL 8 2B-25 DC150168 BEARING, SLIP RING END 44 2B-43
DC140171 RING, SEAL 11 2A-25 DC150169 BUSHING, ALTERNATOR TO SUPPORT 53 2A-45
DC140171 RING, SEAL 11 2B-25 DC150169 BUSHING, ALTERNATOR TO SUPPORT 10 2B-45
RING, SEAL ON INTAKE RAD-CON- BUSHING, RPM SENSOR IN TIMING
DC140172 38 2A-27 DC150196 30 2A-47
TROL CASE
RING, SEAL FROM FEED PUMP TO FIL- BUSHING, RPM SENSOR IN TIMING
DC140172 89 2A-27 DC150196 30 2B-47
TER CASE
DC140172 RING, SEAL AT VALVE 158 2A-35 DC150197 BALL, PLUG OIL CONN TO COMP 71 2A-5
DC140172 RING, SEAL 35 2A-51 DC150197 BALL, PLUG OIL CONN TO COMP 71 2B-5
DC140172 RING, SEAL 62 2A-51 DC150198 BALL, FUEL DUCTS FRONT / REAR 71 2A-5
DC140172 RING, SEAL 1 2A-79 DC150198 BALL, FUEL DUCTS FRONT / REAR 71 2B-5
RING, SEAL ON INTAKE RAD-CON- DC150199 BALL, FUEL DUCTS FRONT / REAR 71 2A-5
DC140172 38 2B-27
TROL DC150199 BALL, FUEL DUCTS FRONT / REAR 71 2B-5
RING, SEAL FROM FEED PUMP TO FIL- DC150201 BEARING, TENSIONER ROLLER 7 2A-59
DC140172 89 2B-27
TER DC150201 BEARING, TENSIONER ROLLER 7 2B-59
DC140172 RING, SEAL AT VALVE 158 2B-35 DC150203 BEARING,CAMSHAFT WITH COLLAR 23 2A-5
DC140172 RING, SEAL 35 2B-51 DC150203 BEARING, CAMSHAFT WITH COLLAR 23 2B-5
DC140172 RING, SEAL, M16 62 2B-51 DC150204 BEARING, CAMSHAFT 26 2A-5
DC140172 RING, SEAL 1 2B-79 DC150204 BEARING, CAMSHAFT 26 2B-5
DC140173 RING, SEAL FUEL LEAK LINE 104 2A-27 DC220005 RING, SNAP 44 2A-33
DC140173 RING, SEAL AT INJECTION PUMP 158 2A-35 DC220005 RING, SNAP 44 2B-33
DC140173 RING, SEAL FUEL LEAK LINE 104 2B-27 DC220029 GASKET, OIL FILLER CAP 333 2A-15
DC140173 RING, SEAL AT INJECTION PUMP 158 2B-35 DC220029 GASKET, OIL FILLER CAP 333 2B-15
DC140174 RING, SEAL 23 2A-29 DC220030 VALVE, COLLET, C/THROTTLE 122 2A-13
DC140174 RING, SEAL 23 2B-29 DC220030 VALVE, COLLET, C/THROTTLE 122 2B-13
DC140175 RING, SEAL CONNECTING PIPE 125 2A-31 DC220031 CAP, OIL FILLER WITHOUT CHAIN 327 2A-15
DC140175 RING, SEAL CONNECTING PIPE 125 2B-31 DC220031 CAP, OIL FILLER WITHOUT CHAIN 327 2B-15
DC140176 RING, SEAL 74 2A-51 DC220364 WASHER, VALVE SPRING 65 2A-13
DC140176 RING, SEAL 74 2B-51 DC220364 WASHER, VALVE SPRING 65 2B-13
RING, SEAL RPM SENSOR IN TIMING DC220413 GASKET, SUCTION PIPE TO PUMP 74 2A-49
DC140178 36 2A-47
CASE DC220413 GASKET, SUCTION PIPE TO PUMP 74 2B-49
RING, SEAL RPM SENSOR IN TIMING DC220417 PIN, CYLINDRICAL 20 2A-19
DC140178 36 2B-47
CASE DC220417 PIN, CYLINDRICAL 20 2B-19
DC140179 RING, SEAL, INJECTOR TOP 275 2A-13 DC220418 PLATE, COVER 23 2A-19
DC140179 RING, SEAL, INJECTOR TOP 275 2B-13 DC220418 PLATE, COVER 23 2B-19
DC140186 SLEEVE, HEAT INJECTOR 282 2A-13 DC220420 GEAR, RING 62 2A-19
DC140186 SLEEVE, HEAT INJECTOR 282 2B-13 DC220420 GEAR, RING, T160 62 2B-19
DC140197 SEAL, OIL, CRANKSHAFT, REAR, STD 41 2A-9 DC220422 SLEEVE, SPEEDY C/SHAFT REAR 66 2A-19
DC140199 RING, SEAL SENDER UNIT 88 2A-35 DC220422 SLEEVE,S PEEDY C/SHAFT REAR 66 2B-19
DC140199 RING, SEAL SENDER UNIT 88 2B-35 DC220461 PUMP, HANDLIFT & PREFILTER LATES 1 2A-73
DC140200 RING, SEAL TOMBAC LINER 53 2A-21 DC220461 HANDLIFT PUMP & PRE-FILTER 1 2A-75
DC140200 RING, SEAL TOMBAC LINER 53 2B-21 DC220461 PUMP, HANDLIFT & PREFILTER LATES 1 2B-73
DC140201 RING, SEAL CRANKSHAFT FRONT 116 2A-5 DC220461 HANDLIFT PUMP & PRE-FILTER 1 2B-75
DC140201 RING, SEAL CRANKSHAFT FRONT 116 2B-5 DC220489 SPACER, SCREW 14 2A-37
DC140202 RING, SEAL VALVE GUIDE 44 2A-13 DC220489 SPACER, SCREW 14 2B-37
DC140202 RING, SEAL VALVE GUIDE 44 2B-13 DC220496 RING ,PISTON GROOVE 3 38 2A-33
DC140203 SEAL, RING SCRAPPER 59 2B-21 DC220496 RING, PISTON GROOVE 3 38 2B-33
DC140207 RING, SEAL BEARING FLANGE 26 2A-33 DC220508 FAN 339 2A-43
DC140207 RING, SEAL BEARING FLANGE 26 2B-33 DC220508 FAN 339 2B-43
DC150118 BEARING, BALL P.T.O 35 2A-63 DC220531 FLANGE, OUTPUT TO P.T.O. SHAFT 77 2A-63
DC150118 BEARING, BALL P.T.O 35 2B-63 DC220531 FLANGE, OUTPUT TO P.T.O. SHAFT 77 2B-63
DC150120 BEARING, ROLLER, CYLINDRICAL 38 2A-63 DC220533 SHAFT, P.T.O. 26 2A-63
DC150120 BEARING, ROLLER, CYLINDRICAL 38 2B-63 DC220533 SHAFT, P.T.O. 26 2B-63

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-54
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC220543 PLUG, WATER PASSAGE 56 2A-5 DC221512 ELEMENT, FUEL FILTER 8-7
DC220543 PLUG, WATER PASSAGE 56 2B-5 DC221512 ELEMENT, FUEL FILTER 8-7
DC220549 PLUG, WATER PASSAGE 56 2A-5 DC221512 ELEMENT, FUEL FILTER 8-7
DC220549 PLUG, WATER PASSAGE 56 2B-5 DC221512 ELEMENT, FUEL FILTER 8-9
RING, LOCK ROCKER ARM TO DC221512 ELEMENT, FUEL FILTER 8-9
DC220569 209 2A-13
BRACKET DC221512 ELEMENT, FUEL FILTER 8-9
RING, LOCK ROCKER ARM TO DC221512 ELEMENT, FUEL FILTER 8-11
DC220569 209 2B-13
BRACKET DC221512 ELEMENT, FUEL FILTER 8-11
DC220737 BALL 161 2A-13 DC221512 ELEMENT, FUEL FILTER 8-11
DC220737 BALL, PLUG OIL CONN TO COMP 71 2A-5 DC221512 ELEMENT, FUEL FILTER 8-13
DC220737 BALL 161 2B-13 DC221512 ELEMENT, FUEL FILTER 8-13
DC220737 BALL, PLUG OIL CONN TO COMP 71 2B-5 DC221512 ELEMENT, FUEL FILTER 8-15
DC220754 VALVE, PRESSURE RELIEF 29 2A-49 DC221512 ELEMENT, FUEL FILTER 8-15
DC220754 VALVE, PRESSURE RELIEF 29 2B-49 DC221512 ELEMENT, FUEL FILTER 8-17
SWITCH, TEMP SENSOR, COLD DC221512 ELEMENT, FUEL FILTER 8-17
DC220800 155 2A-5
START DC221512 ELEMENT, FUEL FILTER 8-19
SWITCH, TEMP SENSOR, COLD DC221512 KIT, FILTER ELEMENT 14 2A-29
DC220800 155 2B-5
START DC221512 KIT, FILTER ELEMENT 14 2B-29
DC220836 CLIP, SECURING 98 2A-39 DC221513 ELEMENT, KIT OIL FILTER 8-3
DC220890 RETAINER, SPRING, C/THROTTLE 128 2A-13 DC221513 ELEMENT, KIT OIL FILTER 8-3
DC220890 RETAINER, SPRING, C/THROTTLE 128 2B-13 DC221513 ELEMENT, KIT OIL FILTER 8-3
DC220909 SLEEVE, SPEEDY C/SHAFT FRONT 15 2A-19 DC221513 ELEMENT, KIT OIL FILTER 8-3
DC220909 SLEEVE, SPEEDY C/SHAFT FRONT 15 2B-19 DC221513 ELEMENT, KIT OIL FILTER 8-3
DC220919 CHAMBER 128 2A-35 DC221513 ELEMENT, KIT OIL FILTER 8-5
DC220919 CHAMBER 128 2B-35 DC221513 ELEMENT, KIT OIL FILTER 8-5
DC220922 SEAL, HOLDER 134 2A-35 DC221513 ELEMENT, KIT OIL FILTER 8-5
DC220922 SEAL, HOLDER 134 2B-35 DC221513 ELEMENT, KIT OIL FILTER 8-7
DC220940 ROD, CONNECTING 29 2A-33 DC221513 ELEMENT, KIT OIL FILTER 8-7
DC220940 ROD, CONNECTING 29 2B-33 DC221513 ELEMENT, KIT OIL FILTER 8-7
DC220960 LEVER, TO THROTTLE VALVE SHAFT 32 2A-39 DC221513 ELEMENT, KIT OIL FILTER 8-9
DC220960 LEVER, TO THROTTLE VALVE SHAFT 32 2B-39 DC221513 ELEMENT, KIT OIL FILTER 8-9
DC220983 SPRING, C/ THROTTLE TO CYL/HEAD 116 2A-13 DC221513 ELEMENT, KIT OIL FILTER 8-9
DC220983 SPRING, C/ THROTTLE TO CYL/HEAD 116 2B-13 DC221513 ELEMENT, KIT OIL FILTER 8-11
DC221171 PLUG, SCREW, COMPR OIL RETURN 44 2A-9 DC221513 ELEMENT, KIT OIL FILTER 8-11
DC221171 PLUG, SCREW, COMPR OIL RETURN 44 2B-9 DC221513 ELEMENT, KIT OIL FILTER 8-11
DC221204 HOUSING, P.T.O. 5 2A-63 DC221513 ELEMENT, KIT OIL FILTER 8-13
DC221204 HOUSING, P.T.O. 5 2B-63 DC221513 ELEMENT, KIT OIL FILTER 8-13
DC221205 TUBE, SPACER P.T.O. 17 2A-63 DC221513 ELEMENT, KIT OIL FILTER 8-15
DC221205 TUBE, SPACER P.T.O. 17 2B-63 DC221513 ELEMENT, KIT OIL FILTER 8-15
DC221206 RING, BEARING P.T.O 41 2A-63 DC221513 ELEMENT, KIT OIL FILTER 8-17
DC221206 RING, BEARING P.T.O 41 2B-63 DC221513 ELEMENT, KIT OIL FILTER 8-17
DC221207 GEAR, DRIVE P.T.O. 104 2A-63 DC221513 ELEMENT, KIT OIL FILTER 8-19
DC221207 GEAR, DRIVE P.T.O. 104 2B-63 DC221513 KIT, OIL FILTER ELEMENT 86 2A-51
DC221208 FLANGE, P.T.O. 53 2A-63 DC221513 KIT, OIL FILTER ELEMENT 86 2B-51
DC221208 FLANGE, P.T.O. 53 2B-63 DC221514 BELT, RIBBED, USED WITH AIRCON 42 2A-59
DC221209 NOZZLE, OIL SPRAY, P.T.O 38 2A-5 DC221515 TENSIONER, BELT SUB ASSY 5 2A-59
DC221209 NOZZLE, OIL SPRAY, P.T.O 38 2B-5 DC221515 TENSIONER, BELT SUB ASSY 5 2B-59
DC221215 SEAL, VALVE TO BRACKET 116 2A-35 DC221577 ELEMENT, THERMOSTAT 38 2A-55
DC221215 SEAL, VALVE TO BRACKET 116 2B-35 DC221577 ELEMENT, THERMOSTAT 38 2B-55
DC221232 BOWL, FILTER 4 2A-75 DC221599 SLEEVE, CYLINDER HEAD FIXING 107 2A-5
DC221232 BOWL, FILTER 4 2B-75 DC221599 SLEEVE, CYLINDER HEAD FIXING 107 2B-5
DC221245 GUIDE, C/THROTTLE VALVE 110 2A-13 DC221601 VALVE, OIL NON-RETURN 131 2A-5
DC221246 PISTON, WITH SEAL RING 134 2A-13 DC221601 VALVE, OIL NON-RETURN 131 2B-5
DC221246 PISTON, WITH SEAL RING 134 2B-13 DC221602 SPRING, NON RETURN VALVE 140 2A-5
DC221254 COVER, INSPECTION 92 2A-9 DC221602 SPRING, NON RETURN VALVE 140 2B-5
DC221254 COVER, INSPECTION 92 2B-9 COVER, TO LOCK WATER CONNEC-
DC221472 GEAR 5 2A-33 DC221603 164 2A-5
TION
DC221472 GEAR 5 2B-33 COVER, TO LOCK WATER CONNEC-
DC221603 164 2B-5
DC221512 ELEMENT, FUEL FILTER 8-3 TION
DC221512 ELEMENT, FUEL FILTER 8-5 GASKET, TO LOCK WATER CONNEC-
DC221604 167 2A-5
DC221512 ELEMENT, FUEL FILTER 8-5 TION
DC221512 ELEMENT, FUEL FILTER 8-5

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-55
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
GASKET, TO LOCK WATER CONNEC- DC221640 CLAMPING PIECE, C/THROTTLE 137 2A-13
DC221604 167 2B-7
TION DC221640 CLAMPING PIECE, C/THROTTLE 137 2B-13
DC221605 GASKET, OIL PAN TO CRANKCASE 38 2A-11 DC221641 BRACKET, BEARING, ROCKER ARM 149 2A-13
DC221605 GASKET, OIL PAN TO CRANKCASE 38 2B-11 DC221641 BRACKET, BEARING, ROCKER ARM 149 2B-13
DC221606 GASKET, LINER TO TIMING CASE 65 2A-33 DC221644 BRIDGE, VALVE 221 2A-13
GASKET, PLUG COMPRESSOR OPEN- DC221644 BRIDGE, VALVE 221 2B-13
DC221606 176 2A-33
ING DC221646 INJECTOR, FUEL WITH HEAT SLEEVE 269 2A-13
DC221606 GASKET, LINER TO TIMING CASE 65 2B-33 DC221647 SOCKET, PIPE 287 2A-13
GASKET, PLUG COMPRESSOR OPEN- DC221647 SOCKET, PIPE 287 2B-13
DC221606 176 2B-33
ING DC221648 COVER, CYLINDER HEAD 303 2A-15
GASKET, OIL COOLER TO CRANK- DC221648 COVER, CYLINDER HEAD 303 2B-15
DC221607 107 2A-51
CASE COVER, CYLINDER HEAD WITH OIL
GASKET, OIL COOLER TO CRANK- DC221649 309 2A-15
DC221607 107 2B-51 FILL
CASE COVER, CYLINDER HEAD WITH OIL
DC221608 GASKET, WATER PUMP TO C/CASE 26 2A-55 DC221649 309 2B-15
FILL
DC221608 GASKET, WATER PUMP TO C/CASE 26 2B-55 GASKET, CYL. HEAD COVER W/
DC221650 8-3
DC221609 PAN, OIL 5 2A-11 FILLER
DC221609 PAN,OIL 5 2B-11 GASKET, CYL. HEAD COVER W/
DC221650 8-5
DC221611 SENDER UNIT, OIL LEVEL 44 2A-11 FILLER
DC221611 SENDER UNIT, OIL LEVEL 44 2B-11 GASKET, CYL. HEAD COVER W/
DC221650 8-5
DC221613 CAP, LOCKING OIL FILLING 64 2A-11 FILLER
DC221613 CAP, LOCKING OIL FILLING 64 2B-11 GASKET, CYL. HEAD COVER W/
DC221650 8-5
DC221614 DIPSTICK, OIL 68 2A-11 FILLER
DC221614 DIPSTICK, OIL 68 2B-11 GASKET, CYL. HEAD COVER W/
DC221650 8-7
DC221615 BRACKET, OIL DIPSTICK 83 2A-11 FILLER
DC221615 BRACKET, OIL DIPSTICK 83 2B-11 GASKET, CYL. HEAD COVER W/
DC221650 8-7
FLANGE, AIR COMPRESSOR BEAR- FILLER
DC221617 14 2A-9
ING GASKET, CYL. HEAD COVER W/
DC221650 8-7
FLANGE, AIR COMPRESSOR BEAR- FILLER
DC221617 14 2B-9
ING GASKET, CYL. HEAD COVER W/
DC221650 8-9
DC221620 BALL, FUEL LEAK 23 2A-13 FILLER
DC221620 BALL, FUEL LEAK 23 2B-13 GASKET, CYL. HEAD COVER W/
DC221650 8-9
DC221621 KIT, DIAPHRAGM BREATHER 65 2A-9 FILLER
DC221621 KIT, DIAPHRAGM BREATHER 65 2B-9 GASKET, CYL. HEAD COVER W/
DC221650 8-9
DC221623 GUIDE, VALVE INTAKE/EXHAUST 41 2A-13 FILLER
DC221623 GUIDE, VALVE INTAKE/EXHAUST 41 2B-13 GASKET, CYL. HEAD COVER W/
DC221650 8-11
DC221624 GUIDE, VALVE INTAKE/EXHAUST 41 2A-13 FILLER
DC221624 GUIDE, VALVE INTAKE/EXHAUST 41 2B-13 GASKET, CYL. HEAD COVER W/
DC221650 8-11
DC221625 GUIDE, VALVE INTAKE/EXHAUST 41 2A-13 FILLER
DC221625 GUIDE, VALVE INTAKE/EXHAUST 41 2B-13 GASKET, CYL. HEAD COVER W/
DC221650 8-11
DC221626 RING, VALVE SEAT, IN, STD 47 2A-13 FILLER
DC221627 RING, VALVE SEAT, INTAKE 47 2A-13 GASKET, CYL. HEAD COVER W/
DC221650 8-13
DC221628 RING, VALVE SEAT, INTAKE 47 2A-13 FILLER
DC221629 RING, VALVE SEAT, EXT, STD 47 2A-13 GASKET, CYL. HEAD COVER W/
DC221650 8-13
DC221630 RING, VALVE SEAT, EXHAUST 47 2A-13 FILLER
GASKET, CYL. HEAD COVER W/
DC221631 RING, VALVE SEAT, EXHAUST 47 2A-13 DC221650 8-15
FILLER
DC221632 VALVE, INTAKE 53 2A-13
GASKET, CYL. HEAD COVER W/
DC221633 VALVE, EXHAUST 53 2A-13 DC221650 8-15
FILLER
DC221634 SPRING, VALVE 59 2A-13
GASKET, CYL. HEAD COVER W/
DC221634 SPRING, VALVE 59 2B-13 DC221650 8-17
FILLER
DC221635 RETAINER, SPRING 71 2A-13
GASKET, CYL. HEAD COVER W/
DC221635 RETAINER, SPRING 71 2B-13 DC221650 8-17
FILLER
DC221636 COLLET, VALVE 77 2A-13
GASKET, CYL. HEAD COVER W/
DC221636 COLLET, VALVE 77 2B-13 DC221650 8-19
FILLER
HOLDER, SEAL INTAKE AND EXT
DC221637 83 2A-13 GASKET, CYL/HD COVER FOR OIL
VALVES DC221650 315 2A-15
FILL
HOLDER, SEAL INTAKE AND EXT
DC221637 83 2B-13 GASKET, CYL/HD COVER FOR OIL
VALVES DC221650 315 2B-15
FILL
DC221638 COVER, C/THROTTLE TO CYL/HEAD 89 2A-13
DC221650 GASKET, CYL/HEAD COVER 345 2B-15
DC221638 COVER, C/THROTTLE TO CYL/HEAD 89 2B-13
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-3
DC221639 VALVE, CONSTANT THROTTLE 101 2A-13
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-5
DC221639 VALVE, CONSTANT THROTTLE 101 2B-13
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-5

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-56
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-5 DC221678 VALVE, AT FUEL RETURN LINE 65 2A-27
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-7 DC221678 VALVE, AT FUEL RETURN LINE 65 2B-27
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-7 DC221679 FILTER, FUEL 5 2A-29
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-7 DC221679 FILTER, FUEL 5 2B-29
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-9 DC221680 HEAD, FUEL FILTER 8 2A-29
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-9 DC221680 HEAD, FUEL FILTER 8 2B-29
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-9 DC221682 SHIELD, HEAT - FRONT 20 2A-31
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-11 DC221682 SHIELD, HEAT - FRONT 20 2B-31
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-11 DC221683 SHIELD, HEAT - REAR 23 2A-31
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-11 DC221683 SHIELD, HEAT - REAR 23 2B-31
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-13 SLEEVE, INTAKE PIPE TO TURBO-
DC221686 104 2A-31
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-13 CHARGER
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-15 SLEEVE, INTAKE PIPE TO TURBO-
DC221686 104 2B-31
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-15 CHARGER
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-17 DC221687 SHIELD, HEAT TURBOCHARGER 131 2A-31
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-17 DC221688 CRANKSHAFT 8 2A-33
DC221651 GASKET, CYL. HEAD COVER W/O FILL 8-19 DC221688 CRANKSHAFT 8 2B-33
GASKET, CYL/HD COVER W/OUT OIL DC221689 FLANGE, BEARING 20 2A-33
DC221651 315 2A-15
FILL DC221689 FLANGE, BEARING 20 2B-33
DC221651 GASKET, CYL/HEAD COVER 345 2A-15 DC221690 PIN, PISTON 41 2A-33
GASKET, CYL/HD COVER W/OUT OIL DC221690 PIN, PISTON 41 2B-33
DC221651 315 2B-15
FILL DC221691 HEAD, CYLINDER 47 2A-33
DC221651 GASKET, CYL/HEAD COVER 345 2B-15 DC221691 HEAD, CYLINDER 47 2B-33
DC221652 GASKET, INTAKE MANIFOLD 345 2A-15 DC221692 GASKET, VALVE TO CYL/HEAD 59 2A-33
GASKET, INTAKE MANIFOLD TO CYL/ DC221692 GASKET, VALVE TO CYL/HEAD 59 2B-33
DC221652 50 2A-35
HEAD DC221693 DISC, VALVE SUCTION 62 2A-33
GASKET, INTAKE MANIFOLD TO CYL/ DC221693 DISC, VALVE SUCTION 62 2B-33
DC221652 50 2B-35
HEAD DC221695 MUFFLER, COMPRESSOR INTAKE 128 2A-33
DC221653 GASKET, EXHAUST MANIFOLD 345 2A-15 DC221695 MUFFLER, COMPRESSOR INTAKE 128 2B-33
DC221653 GASKET, MANIFOLD TO CYL/HEAD 11 2A-37 CAP,TO PLUG COMPRESSOR OPEN-
DC221696 173 2A-33
DC221653 GASKET, EXHAUST MANIFOLD 345 2B-15 ING
DC221653 GASKET, MANIFOLD TO CYL/HEAD 11 2B-37 CAP, TO PLUG COMPRESSOR OPEN-
DC221696 173 2B-33
DC221657 PIN, PISTON 44 2A-21 ING
DC221660 COUNTERWEIGHT 11 2A-19 DC221697 HOUSING, INTAKE MANIFOLD 5 2A-35
DC221660 COUNTERWEIGHT 11 2B-19 DC221697 HOUSING, INTAKE MANIFOLD 5 2B-35
DC221661 GEAR, CRANKSHAFT 17 2A-19 DC221700 VALVE, ELECTROMAGNET 113 2A-35
DC221661 GEAR, CRANKSHAFT 17 2B-19 DC221700 VALVE, ELECTROMAGNET 113 2B-35
DC221662 DAMPER, VIBRATION 26 2A-19 DC221701 NOZZLE 122 2A-35
DC221663 SPACER 35 2A-19 DC221701 NOZZLE 122 2B-35
DC221663 SPACER 35 2B-19 DC221702 MANIFOLD, EXHAUST L&R 5 2A-37
DC221664 FLYWHEEL 59 2A-19 DC221702 MANIFOLD, EXHAUST L&R 5 2B-37
DC221664 FLYWHEEL 59 2B-19 DC221703 PIVOT, BALL LEVER 35 2A-39
DC221666 ROD, PUSH 11 2A-23 DC221703 PIVOT, BALL LEVER 35 2B-39
DC221666 ROD, PUSH 11 2B-23 DC221707 BRACKET, THROTTLE HOUSING 68 2A-39
DC221667 PUMP UNIT 5 2A-25 DC221707 BRACKET, THROTTLE HOUSING 68 2B-39
DC221667 PUMP UNIT 5 2B-25 DC221709 SOCKET, BALL 95 2A-39
DC221668 PUMP, FUEL 17 2A-25 DC221709 SOCKET, BALL 95 2B-39
DC221668 PUMP, FUEL 17 2B-25 DC221711 BRACKET, AIR PIPE TO TIMING CASE 107 2A-39
COUPLING, FUEL PUMP AT TIMING DC221711 BRACKET, AIR PIPE TO TIMING CASE 107 2B-39
DC221669 20 2A-25
CASE DC221720 SHIELD, ALTERNATOR 351 2A-43
COUPLING, FUEL PUMP AT TIMING DC221720 SHIELD, ALTERNATOR 351 2B-43
DC221669 20 2B-25
CASE DC221721 CLIP, SECURING 98 2B-39
DC221670 RING, VALVE C/THROTTLE 104 2A-13 DC221722 COOLER, OIL 98 2A-51
DC221670 RING, VALVE C/THROTTLE 104 2B-13 DC221723 GASKET 101 2A-51
DC221671 RING, VALVE C/THROTTLE 104 2A-13 DC221723 GASKET 101 2B-51
DC221671 RING, VALVE C/THROTTLE 104 2B-13 DC221724 COVER 83 2A-51
DC221672 RING, VALVE C/THROTTLE 104 2A-13 DC221724 COVER 83 2B-51
DC221672 RING, VALVE C/THROTTLE 104 2B-13 DC221725 SUPPORT, ALTERNATOR 5 2A-45
DC221675 VALVE, ON INTAKE RAD-CONTROL 32 2A-27 DC221726 ELECTRONICS, KSA FLAME START 1 6-7
DC221675 VALVE, ON INTAKE RAD-CONTROL 32 2B-27 ELECTRONICS, KSA FLAME START
DC221726 57 2A-47
DC221677 VALVE, RETURN PIPE 56 2A-27 SYSTEM
DC221677 VALVE, RETURN PIPE 56 2B-27

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-57
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
ELECTRONICS, KSA FLAME START DC221757 EYE, LIFTING-RIGHT 24 2B-61
DC221726 57 2B-47
SYSTEM DC221758 COMPRESSOR, LESS COUPLING 5 2A-65
HOUSING, SOCKET FLAME START DC221758 COMPRESSOR, LESS COUPLING 5 2B-65
DC221727 59 2A-47
SYSTEM DC221759 KIT, PULLEY, AIRCON PUMP 8 2A-65
DC221727 HOUSING, SOCKET CABLE 227 2A-47 DC221759 KIT, PULLEY, AIRCON PUMP 8 2B-65
HOUSING, SOCKET FLAME START DC221768 UNIT, CONTROL (PLD) B40D TIER 2 5 2A-47
DC221727 59 2B-47
SYSTEM DC221769 UNIT, CONTROL (PLD) B35D TIER 2 5 2A-47
DC221727 HOUSING, SOCKET CABLE 227 2B-47 DC221770 COOLER, FUEL 7 2A-47
DC221728 GASKET, FLAME START SYSTEM 68 2A-47 DC221770 COOLER, FUEL 7 2B-47
DC221728 GASKET, FLAME START SYSTEM 68 2B-47 DC221771 RING, RUBBER 10 2A-47
DC221729 BOOT, FLAME START SYSTEM 71 2A-47 DC221771 RING, RUBBER 10 2B-47
DC221729 BOOT, FLAME START SYSTEM 71 2B-47 DC221772 SPRING, C/UNIT PLUG CONNECTION 128 2A-47
DC221730 GASKET, FLAME START SYSTEM 83 2A-47 DC221772 SPRING, C/UNIT PLUG CONNECTION 128 2B-47
DC221730 GASKET, FLAME START SYSTEM 83 2B-47 DC221778 FITTING 158 2A-5
DC221731 BOOT, FLAME START SYSTEM 89 2A-47 DC221778 FITTING 158 2B-5
DC221731 BOOT, FLAME START SYSTEM 89 2B-47 DC221780 SUPPORT 17 2A-65
DC221733 SWITCH, PRESSURE START-STOP 134 2A-47 DC221780 SUPPORT 17 2B-65
DC221733 SWITCH, PRESSURE START-STOP 134 2B-47 DC221781 STRUT, SUPPORT TO CRANKCASE 23 2A-65
DC221734 SENDER, SPEED CRANK/CAMSHAFT 218 2A-47 DC221781 STRUT, SUPPORT TO CRANKCASE 23 2B-65
DC221734 SENDER, SPEED CRANK/CAMSHAFT 218 2B-47 DC221784 TUBE, GUIDE OIL DIPSTICK 77 2A-11
DC221735 GASKET, ELECTRIC CABLE 230 2A-47 DC221784 TUBE, GUIDE OIL DIPSTICK 77 2B-11
DC221735 GASKET, ELECTRIC CABLE 230 2B-47 DC221802 BALL, FRONT AND REAR 71 2A-5
DC221736 BRACKET, ELECTRICAL CABLE 263 2A-47 DC221802 BALL, FRONT AND REAR 71 2B-5
DC221736 BRACKET, ELECTRICAL CABLE 263 2B-47 DC221803 BALL, FRONT AND REAR 71 2A-5
DC221739 HOUSING, OIL FILTER/COOLER 5 2A-51 DC221803 BALL, FRONT AND REAR 71 2B-5
DC221740 COVER/PIPE SOCKET 23 2A-51 DC221834 SLEEVE, PROTECTIVE 29 2A-13
DC221740 COVER/PIPE SOCKET 23 2B-51 DC221834 SLEEVE, PROTECTIVE 29 2B-13
DC221741 GASKET 26 2A-51 BELT, RIBBED, USED WITHOUT AIR-
DC221965 42 2A-59
DC221741 GASKET 26 2B-51 CON
DC221742 UNIT, SENDER OIL PRESSURE 32 2A-51 DC221986 ROLLER, TENSIONER WITH BEARING 6 2A-59
DC221742 UNIT, SENDER OIL PRESSURE 32 2B-51 DC221986 ROLLER, TENSIONER WITH BEARING 6 2B-59
DC221743 SENDER UNIT, FUEL TEMPERATURE 149 2A-5 DC222009 NOZZLE, OIL 125 2A-5
UNIT, SENDER OIL/WATER TEMPERA- ALTERNATOR, COMPLETE WITH PUL-
DC221743 41 2A-51 DC222013 5 2A-43
TURE LEY
DC221743 SENDER UNIT, FUEL TEMPERATURE 149 2B-5 ALTERNATOR, COMPLETE WITH PUL-
DC222013 5 2B-43
UNIT, SENDER OIL/WATER TEMPERA- LEY
DC221743 41 2B-51
TURE DC222017 RECTIFIER 92 2A-43
BRACKET, OIL PIPE AT T/CASE DC222017 RECTIFIER 92 2B-43
DC221744 11 2A-53
COVER DC222018 CONDENSOR 149 2A-43
BRACKET, OIL PIPE AT T/CASE DC222018 CONDENSOR 149 2B-43
DC221744 11 2B-53
COVER DC222019 REGULATOR AND CUT-OUT 188 2A-43
BRACKET, TO SUPPORT TURBO- DC222019 REGULATOR AND CUT-OUT 188 2B-43
DC221745 14 2A-53
CHARGER DC222020 PULLEY 348 2A-43
BRACKET, TO SUPPORT TURBO- DC222020 PULLEY 348 2B-43
DC221745 14 2B-53
CHARGER DC222029 COVER, WITH CYCLONIC BREATHER 56 2A-9
DC221746 GASKET, PIPE ELBOW TO TURBO 80 2A-53 DC222029 COVER, WITH CYCLONIC BREATHER 56 2B-9
DC221746 GASKET, PIPE ELBOW TO TURBO 80 2B-53 DC222037 FOLLOWER, CAMSHAFT 8 2A-23
DC221747 PUMP, WATER WITH GASKETS 5 2A-55 DC222037 FOLLOWER, CAMSHAFT 8 2B-23
DC221747 PUMP, WATER WITH GASKETS 5 2B-55 DC222053 KIT, CONVERT, CYCLONIC BREATHER 8-11
DC221748 HUB 20 2A-55 DC222053 KIT, CONVERT, CYCLONIC BREATHER 8-13
DC221748 HUB 20 2B-55 DC222053 KIT, CONVERT, CYCLONIC BREATHER 8-13
DC221749 PULLEY, WATER PUMP 41 2A-55 DC222053 KIT, CONVERT, CYCLONIC BREATHER 8-15
DC221749 PULLEY, WATER PUMP 41 2B-55 DC222053 KIT, ELEMENT, CYCLONIC BREATHER 66 2A-9
DC221751 CONNECTOR, RETURN 53 2A-55 DC222053 KIT, ELEMENT, CYCLONIC BREATHER 62 2B-9
DC221751 CONNECTOR, RETURN 53 2B-55 DC222053 KIT, CONVERT, CYCLONIC BREATHER 66 2B-9
DC221752 GASKET, CONNECTOR AND IN/PIPE 65 2A-55 DC222061 RING, PISTON GROOVE 1 35 2A-33
DC221752 GASKET, CONNECTOR AND IN/PIPE 65 2B-55 DC222061 RING, PISTON GROOVE 1 35 2B-33
DC221754 COVER, BELT TENSIONER 33 2A-59 DC222062 RING, PISTON GROOVE 2 35 2A-33
DC221754 COVER, BELT TENSIONER 33 2B-59 DC222062 RING, PISTON GROOVE 2 35 2B-33
DC221756 EYE, LIFTING-LEFT 23 2A-61 DC222064 CAMSHAFT, STANDARD 5 2A-23
DC221756 EYE, LIFTING-LEFT 23 2B-61 DC222067 COVER, DIAPHRAGM BREATHER 58 2A-9
DC221757 EYE, LIFTING-RIGHT 24 2A-61 DC222067 COVER, DIAPHRAGM BREATHER 58 2B-9

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-58
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
DC222068 ARM, ROCKER, INTAKE 167 2A-13 HEAD, CYL, WITH VALVES & C/THROT-
DC222136 5 2A-13
DC222068 ARM, ROCKER, INTAKE 167 2B-13 TLE
DC222069 ARM, ROCKER, EXHAUST 173 2A-13 DC222137 GASKET, CYLINDER HEAD 257 2A-13
DC222069 ARM, ROCKER, EXHAUST 173 2B-13 DC222137 GASKET, CYLINDER HEAD 257 2B-13
DC222074 KIT, MAIN BEARINGS 50 2A-19 DC222138 SHIELD, HEAT - TOP 59 2A-39
DC222085 UNIT, SENDER, C/A PRESS & TEMP 86 2A-35 DC222138 SHIELD, HEAT - TOP 59 2B-39
DC222085 UNIT, SENDER, C/A PRESS & TEMP 86 2B-35 DC222139 SHIELD, HEAT - BOTTOM 62 2A-39
HOUSING, THROTTLE, WITH EXH/ DC222139 SHIELD, HEAT - BOTTOM 62 2B-39
DC222091 20 2A-39
BRAKE DC222142 PISTON, WITH CYLINDER LINER 20 2A-21
HOUSING, THROTTLE, WITH EXH/ DC222143 TURBOCHARGER,SCHWITZER 5 2A-31
DC222091 20 2B-39
BRAKE DC222163 KIT, PISTON RING 50 2A-21
DC222098 GASKET, C/UNIT PLUG CONNECTION 119 2A-47 DC222163 KIT, PISTON RING 50 2B-21
DC222098 GASKET, C/UNIT PLUG CONNECTION 119 2B-47 DC222164 GASKET, TIMING CASE, LH 51 2A-9
BOOT, FAN COUPLING PLUG CON- DC222164 GASKET, TIMING CASE, LH 51 2B-9
DC222099 173 2A-47
NECT DC222165 GASKET, TIMING CASE, RH 52 2A-9
BOOT, FAN COUPLING PLUG CON- DC222165 GASKET, TIMING CASE, RH 52 2B-9
DC222099 173 2B-47
NECT DC222169 NOZZLE, OIL 125 2B-5
DC222101 CABLE, C/UNIT TO SHIFT CABLE 300 2A-47 DC222172 INJECTOR, FUEL WITH HEAT SLEEVE 269 2B-13
DC222101 CABLE, C/UNIT TO SHIFT CABLE 300 2B-47 HEAD, CYL, WITH VALVES & C/THROT-
DC222173 5 2B-13
BRACKET, SUCTION PIPE, OIL PUMP, TLE
DC222103 64 2A-49
RH DC222174 VALVE, INTAKE 53 2B-13
BRACKET, SUCTION PIPE, OIL PUMP, DC222175 VALVE, EXHAUST 53 2B-13
DC222103 64 2B-49
RH DC222176 RING, VALVE SEAT, EXT 47 2B-13
BRACKET, SUCTION PIPE, OIL PUMP, DC222177 RING, VALVE SEAT, EXHAUST 47 2B-13
DC222104 64 2A-49
LH DC222178 RING, VALVE SEAT, EXHAUST 47 2B-13
BRACKET, SUCTION PIPE, OIL DC222179 RING, VALVE SEAT, INTAKE 47 2B-13
DC222104 64 2B-49
PUMP,LH DC222181 DAMPER, VIBRATION 26 2B-19
BRACKET, ENGINE MOUNTING, DC222182 CONNECTING ROD 5 2A-21
DC222105 5 2A-61
FRONT DC222183 CAMSHAFT, STANDARD 5 2B-23
BRACKET, ENGINE MOUNTING, DC222184 PISTON, WITH CYLINDER LINER, STD 20 2B-21
DC222105 5 2B-61
FRONT DC222185 BRACKET, INTAKE MUFFLER 138 2A-33
SEAL, BREATHER, HOUSING TO DC222185 BRACKET, INTAKE MUFFLER 138 2B-33
DC222109 67 2A-9
COVER DC222186 SUPPORT, ALTERNATOR 9 2B-45
SEAL, BREATHER, HOUSING TO DC222187 PUMP, OIL WITH DRIVE GEAR 5 2A-49
DC222109 67 2B-9
COVER DC222187 PUMP, OIL WITH DRIVE GEAR 5 2B-49
CYLINDER, EXH/BRAKE, TECHNO-
DC222112 71 2A-39 DC222188 OUTLET, WATER PUMP 47 2A-55
MATIC
DC222188 OUTLET, WATER PUMP 47 2B-55
CYLINDER, EXH/BRAKE, TECHNO-
DC222112 71 2B-39 DC222189 FAN, 8-BLADE 5 2A-57
MATIC
DC222189 FAN, 8-BLADE 5 2B-57
DC222113 PIPE, ELBOW LEFT 62 2A-31
DC222190 DRIVE, FAN BEHR 17 2A-57
DC222113 PIPE, ELBOW LEFT 62 2B-31
DC222190 DRIVE, FAN BEHR 17 2B-57
DC222118 CRANKCASE 5 2A-5
DC222191 BELT, V-POLY 8-11
DC222118 CRANKCASE OM501LA 5 2B-5
DC222191 BELT, V-POLY 8-13
COVER, CYLINDER CRANKCASE
DC222119 110 2A-5 DC222191 BELT, V-POLY 8-13
FRONT
DC222191 BELT, V-POLY 8-15
COVER, CYLINDER CRANKCASE
DC222119 110 2B-5 DC222191 BELT, RIBBED, USED WITH AIRCON 42 2B-59
FRONT
DC222192 HOUSING, OIL FILTER/COOLER 5 2B-51
DC222120 GASKET, COVER TO CYL/CRANKCASE 119 2A-5
DC222193 COOLER, OIL 98 2B-51
DC222120 GASKET, COVER TO CYL/CRANKCASE 119 2B-5
DC222194 UNIT, CONTROL (PLD) B40D TIER 3 5 2B-47
DC222121 TIMING CASE 5 2A-9
DC222195 SHIELD, HEAT TURBOCHARGER 131 2B-31
DC222121 TIMING CASE 5 2B-9
DC222196 BRACKET, NOZZLE HOLDER 110 2A-35
DC222122 CAP, OIL DIPSTICK 74 2A-11
DC222196 BRACKET, NOZZLE HOLDER 110 2B-35
DC222122 CAP, OIL DIPSTICK 74 2B-11
DC222197 PINION, 12 TEETH 11 2A-41
DC222123 PIPE, ELBOW RIGHT 62 2A-31
DC222197 PINION, 12 TEETH 11 2B-41
DC222123 PIPE, ELBOW RIGHT 62 2B-31
DC222198 KIT, CARBON BRUSH SET 38 2A-41
DC222127 HARNESS, ELECTRICAL ENGINE 98 2A-47
DC222198 KIT, CARBON BRUSH SET 38 2B-41
DC222127 HARNESS, ELECTRICAL ENGINE 98 2B-47
DC222199 SWITCH, SOLENOID 56 2A-41
STARTER, DELCO (MITSUBISHI) 12
DC222131 5 2A-41 DC222199 SWITCH, SOLENOID 56 2B-41
TEETH
DC222200 SWITCH, SOLENOID, SMALL 59 2A-41
DC222131 STARTER, DELCO, 12 TEETH 5 2B-41
DC222200 SWITCH,S OLENOID, SMALL 59 2B-41
DC222132 GUIDE, C/THROTTLE VALVE STD 110 2B-13
DC222202 UNIT, CONTROL (PLD) B35D TIER 3 5 2B-47
DC222133 GUIDE, C/THROTTLE VALVE 110 2B-13

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-59
I I
T T
PART # DESCRIPTION PG # PART # DESCRIPTION PG #
E E
M M
BELT, RIBBED, USED WITHOUT AIR- DC280062 TOOL, REAMER 15 10-5
DC222203 42 2B-59
CON DC280064 TOOL, VALVE GUIDE HOLE 16 10-5
DC222220 TURBOCHARGER, WASTE GATE 5 2B-31 DC280071 TOOL, PISTON RING CLAMPING 6 10-5
DC222221 CONNECTING ROD 5 2B-21 DC280075 TOOL, PISTON RING PLIERS 7 10-5
DC222258 FLANGE BEARING 20 2A-33 DC280088 CRANKING, DEVICE MERC ENGINE 5 10-3
DC222258 FLANGE, BEARING 20 2B-33 TOOL, WRENCH A/COMPRESSOR
DC280089 1 10-13
DC260058 KIT, PRE-FILTER ELEMENT 2 2A-75 BOLT
DC260058 KIT, PRE-FILTER ELEMENT 2 2B-75 DC280096 TOOL, GAUGE CYL. PROTRUSION 1 10-5
DC260073 KIT, TERMINAL 287 2A-43 DC280099 TOOL, DRIFT 2 10-5
DC260073 KIT, TERMINAL 287 2B-43 DC280100 TOOL, INSTALATION S/RING T/CASE 3 10-5
DC260086 KIT, CONNECTING ROD BEARING 56 2A-19 DC280103 TOOL, THRUST PIECE 8 10-5
DC260087 KIT, CONNECTING ROD BEARING 56 2A-19 DC280106 TOOL, DRIFT 4 10-5
DC260088 KIT, CONNECTING ROD BEARING 56 2A-19 DC280127 TOOL, TUBE WRENCH INJ. LINES 2 10-3
DC260089 KIT, CONNECTING ROD BEARING 56 2A-19 DC280130 DRIFT, FLYWHEEL TO CRANK GUIDE 5 10-5
DC260089 KIT, CONNECTING ROD BEARING 56 2A-19 DC280134 TOOL, PLIERS PISTON RING 13 10-5
DC260090 KIT, CONNECTING ROD BEARING 56 2A-19 BOLT, COMP. DRIVE GEAR 24MM
DC280136 17 10-5
DC260091 KIT, LINER WITH PISTON 32 2A-33 MERC
DC260091 KIT, LINER WITH PISTON 32 2B-33 TOOL A/COMPRESS. CRANKS/
DC280139 18 10-5
DC260092 KIT, VALVE CYL/HEAD 56 2A-33 BLOCKER
DC260092 KIT, VALVE CYL/HEAD 56 2B-33 DC280141 WRENCH, VALVE-ADJUSTMENT MERC 6 10-3
DC260093 KIT, EXHAUST BUTTERFLY 53 2A-39 DC280147 TOOL, VALVE-LIFTER MERC 12 10-5
DC260093 KIT, EXHAUST BUTTERFLY 53 2B-39 DC280149 TOOL, FRONT-CRANK SEAL MERC 9 10-5
DC260095 KIT, CARBON BRUSH SET 194 2A-43 DC280152 TOOL,CRANKS,FRONT SEAL PULLER 10 10-5
DC260095 KIT, CARBON BRUSH SET 194 2B-43 TOOL, COMPRESSION-RECORDER
DC280155 4 10-3
DC260096 KIT, GASKET WATER PUMP 14 2A-55 MERC
DC260096 KIT, GASKET WATER PUMP 14 2B-55 DC280160 TESTER,HARDNESS 11 10-5
KIT, GASKET DELIVERY & SUCTION DC280162 TESTER, COOLING SYSTEM 3 10-3
DC260098 11 2A-65
PIPE DC280167 OIL CONTAINER, PRIMING LUB. SYST 19 10-7
KIT, GASKET DELIVERY & SUCTION DC280170 VALVE, SEATRING TURNING CUTTER 1 10-11
DC260098 11 2B-65
PIPE DC280178 TESTER, CHARGE AIR PRESSURE 8 10-3
DC260123 KIT, COUPLING PLUG CONNECTION 170 2A-47 DC280180 HANDLE, SPRING RETAINER 14 10-5
DC260123 KIT, COUPLING PLUG CONNECTION 170 2B-47 DEVICE, LOCKING AUX COMPRES-
DC280187 43 10-9
DC260124 KIT, GASKET CYLINDER CRANCASE 182 2A-7 SOR
DC260124 KIT, GASKET CYLINDER CRANCASE 182 2B-7 NSI LINER, BASE, FRONT 11 7-123
KIT, GASKET CYL/HD, W/OUT HEAD NSI LINER, BASE DUCT 12 7-123
DC260127 345 2A-15
GASKET NSI LINER, TOP, REAR 13 7-123
DC260127 KIT, GASKET CYL/HEAD 345 2B-15 NSI TUBE, SPACER 74 2A-39
CRANKSHAFT, B/END & MAIN BEAR- NSI HOUSING 2 2A-81
DC260132 5 2B-19
INGS NSI PIN, PISTON 44 2B-21
DC260133 KIT, MAIN BEARINGS 50 2A-19 NSI TUBE, SPACER 74 2B-39
DC260133 KIT, MAIN BEARINGS, STD 50 2B-19 NSI HOUSING 2 2B-81
DC260134 KIT, MAIN BEARINGS 50 2A-19 SEDC221
S/E, PULLEY, A/CON PUMP, 9 GROOVE 8-11
DC260134 KIT, MAIN BEARINGS 50 2B-19 759
DC260135 KIT, MAIN BEARINGS 50 2A-19 SEDC221
S/E, PULLEY, /CON PUMP, 9 GROOVE 8-11
DC260135 KIT, MAIN BEARINGS 50 2B-19 759
DC260136 KIT, MAIN BEARINGS 50 2B-19 ST20032 BEARING, DEEP GROOVE,BALL 16 3-57
DC260137 KIT, MAIN BEARINGS 50 2A-19 T55224 BUMPER 12 7-49
DC260137 KIT, MAIN BEARINGS 50 2B-19
DC260138 KIT, MAIN BEARINGS 50 2A-19
DC260138 KIT, MAIN BEARINGS 50 2B-19
DC260139 KIT, CONNECTING ROD BEARING, STD 56 2B-19
DC260140 KIT, CONNECTING ROD BEARING 56 2B-19
DC260141 KIT, CONNECTING ROD BEARING 56 2B-19
DC260142 KIT, CONNECTING ROD BEARING 56 2B-19
DC260143 KIT, CONNECTING ROD BEARING 56 2B-19
DC260144 KIT, CONNECTING ROD BEARING 56 2B-19
CRANKSHAFT, B/END & MAIN BEAR-
DC260145 5 2A-19
INGS
DC260163 CHECK VALVE ASSY 130 2A-5
DC260163 CHECK VALVE ASSY 130 2B-5
DC280029 TOOL, BOX WRENCH WAF 17 1 10-3
DC280033 TOOL, IMPACT PULLER INJ/NOZZLES 7 10-3

872238 - MK VI B40D & B35D 6X6 ADT - DEC 2009


12-60

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