599029W-CAT Manual Partes h5c

Parts Manual
Allied
H5C
Hydraulic
Winch
for Caterpillar Dozers
Please check the Allied Systems website

regularly for updates to this manual.
www.alliedsystems.com
Customer
Edition
P/N 599029W-CAT Printed in U.S.A. 11/2019
ii
H5C 11/2019
iii
Safety Precautions
Read, understand and observe the Safety Summary on pages 1

through 3 to prevent injury to personnel and damage to equipment.
Winch serial number _________________________
Date put into service _________________________
NOTE: This publication may be translated to different languages for

sole purpose of easy reference in non-English speaking locations.
Should there be differences in interpretations to the text, please
refer to the English language edition published by Allied Systems
Company as the controlling document.
H5C 11/2019
iv
Index
H5C Winch Parts for Caterpillar Dozers
Safety Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unit Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Oil Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ordering Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Nameplate & Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 1 Frame/Covers/Mounting Parts. . . . . . . . . . . . . . . . . . . 9
Section 2 Gear/Shaft Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Section 3 Hydraulics/Electrical/Controls. . . . . . . . . . . . . . . . . . 35
Section 4 Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . 80
Section 5 Recommended Service Parts, Intervals & Kits. . . . . 84
Numerical Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
H5C 11/2019
1
Safety Summary
General Safety Notices Safety Regulations
The following pages contain general safety warnings Each country has its own safety legislation. It is in the
which supplement specific warnings and cautions operator’s own interest to be conversant with these regu-
appearing elsewhere in this manual. All electrical and lations and to comply with them in full. This also applies
hydraulic equipment is dangerous. You must thoroughly to local bylaws and regulations in force on a particular
review and understand the Safety Summary before worksite.
attempting to operate, troubleshoot or service this
winch. Should the recommendations in this manual deviate
from those in the user’ country, the national regulations
The following symbols and terms are used to emphasize should be followed.
safety precautions and notices in this manual:
Operation, Inspection, and Maintenance
Warnings
DANGER
The “DANGER” symbol indicates
WARNING
a hazardous situation which, if not
avoided, will result in serious injury Multiple hazards.
or death. Carefully read the message Ignoring safety warnings may cause
that follows to prevent serious injury or equipment damage, personal injury or
death. death.
WARNING All possible safety hazards cannot be

foreseen and included in this manual.
The operator must always be alert to
The “WARNING” symbol appears possible hazards that could endanger
wherever incorrect operating procedures personnel or damage the equipment.
or practices could cause serious injury
or death. Carefully read the message Training
that follows to prevent serious injury
• Do not operate the winch unless your are authorized
or death.
and trained to do so.
CAUTION • Read, understand, and follow the operating,

inspection, and maintenance instructions in this
manual.
The “CAUTION” symbol appears
where a hazardous situation which, if • Keep yourself informed of any applicable codes,
not avoided, could result in minor to regulations and standards for the job.
moderate injury and equipment damage.
Personnel Safety
NOTICE • Stay in the operator’s seat when operating the winch.
• Do not stand on the vehicle when operating the

This signal word alerts to a situation
winch.
that is not related to personal injury but
may cause equipment damage. • Avoid winch operation near people or other
machines.
NOTE: …
• Never stand nor permit others to stand in the bight
The term “NOTE” highlights operating (loop) of a wire rope.
procedures or practices that may
improve equipment reliability and/or
personnel performance.
H5C 11/2019
2
• Do not stand nor permit others to be near the • Your winch may have temperature shut-off system
winch or wire rope when there is tension on the for protection of tractor and winch. Manual override
wire rope. of high temperature shut-off will cause damage to
tractor and winch.
• This winch is neither intended, designed, nor rated

for any application involved in the lifting or moving
of personnel.
KG
• Do not use the winch as an anchor for a double or
two-part line.
• Do not pull the hook through the throat or over the

drum, which will cause damage.
• When the winch is not in use, make sure the control

KG
lever is in BRAKE-ON position and the winch brake
is applied.
• Make sure ground personnel are in plain view of • Do not use winch as a hoist. Tractor and skidder
the operator, and at a distance of at least 1½ times mounted winches are designed for towing.
the working length of the wire rope.
• Observe jobsite rules.
• Do not use the control levers for hand holds when

entering or leaving the vehicle.
• Be in complete control at all times.
• Do not use the control levers as hangers for clothes,

water bags, grease guns, lunch pails, etc.
• Do not leave the vehicle when the winch wire rope

is under tension.
Wire Rope Safety
• Do not permit riders on the vehicle or load.
• Always inspect wire rope, tail chain and other rigging
• Operation Warnings components for wear, damage, broken strands or
abuse before use.
• Do not operate the winch unless the vehicle is
equipped with a screen to protect the operator if • Never use wire rope, tail chain or other rigging that
the wire rope breaks. is worn-out, damaged or abused.
• Be aware of the ground conditions, and make sure • Never overload wire rope, tail chain or rigging.
the ground and tractor are stable enough to pull
the intended load. • Wire rope and tail chain will fail if worn-out,
overloaded, misused, damaged, improperly
• Do not attempt to pull loads in excess of the rated maintained or abused.
capacity of the winch.
• Make sure that any hand signals used by ground WARNING

personnel are clearly defined and understood by
everyone involved.
Wire rope or tail chain failure may cause
• Do not attempt to “jerk” or “shock” a load free. Doing serious injury or death.
so can cause loads in excess of the rated capacity
of the wire rope, winch, or mounting hardware. Inspect rigging before use and obey all
safety warnings.
H5C 11/2019
3
• Do not terminate wire rope to tail chain by the use • The hydraulic system must be kept clean and free
of a knot. of contamination at all times.
• Do not handle wire rope if the hook end is not free. • Do not weld on any part of the winch. Contact Allied
A load could break away, suddenly tensioning the Systems if weld repairs are needed.
wire rope, resulting in serious injury or death.
Hydraulic Hazards
• Stay clear of wire rope entry areas (fairlead or arch
rollers, winch drum etc). • Wear personal protective equipment, such as
gloves and safety glasses, whenever servicing
• Maintain a minimum of three (3) complete wraps or checking a hydraulic system.
of wire rope on the drum for normal operation. It
may help to paint the last five wraps of wire rope • Assume that all hydraulic hoses and components
a contrasting color, to serve as a visual indicator. are pressurized. Relieve all hydraulic pressure
before disconnecting any hydraulic line.
• Do not handle wire rope with bare hands. Wear
leather gloves at all times. • Never try to stop or check for a hydraulic leak with
any part of your body; use a piece of cardboard
• Align the tractor with the load to prevent side to check for hydraulic leaks.
loading the winch, and to maintain even spooling
of the wire rope. • Small hydraulic hose leaks are extremely
dangerous, and can inject hydraulic oil under the
• If applying tension to the wire rope manually during skin, even through gloves.
spooling:
xx ensure that the operator is winching in slowly, DANGER

xx keep your hands and clothing well clear of any
rollers or the winch drum, Injection hazard.
xx do not maintain tension by letting the wire rope
to slip through your hands, Infection and gangrene will result when
xx use a hand-over-hand technique to maintain hydraulic oil penetrates the skin. See a
tension. doctor immediately to prevent loss of
Maintenance Warnings limb or death.
• Do not permit other people near the control area Use a piece of cardboard to check for
when you inspect or repair a machine. hydraulic leaks.
• Never inspect, repair, or perform maintenance on
a machine that is in motion.
• Inspect the winch before each use:
xx Make sure that the controls and instruments

operate correctly.
xx Report the need for repairs immediately.
xx Do not work with a damaged or worn wire rope.
xx Do not use a winch that needs repairs.
xx If the wire rope and ferrule must be removed
from the drum, make sure the end of the wire
rope and ferrule are controlled when the ferrule is
released. The end of the wire rope can suddenly
move from the drum like a compressed spring
when the ferrule is released, and cause an injury.
• Replace any parts only with genuine Allied Winch
parts.
• Use only the lubricants listed in the Recommended

Oil List. See page 6.
H5C 11/2019
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Unit Identification
Allied Winch Serial Number Nameplate Data For Dozer Mountings
H5C H 2 E 1001 C80
Winch Model Vehicle Code
H5C = Standard See Figure 1
KH5C = Special Design (Contact
Factory)3 Sequence Number
Hydraulic Operation Type

H = High-Performance: winch direction valve, Internal Options
variable or 2 speed See Figure 2
T = Standard, tractor direction valve, single or
2 speed
Notes:
Gear Ratio (Code #)
1. In addition to the serial number plate, the serial num-
1 = 45:1 ber is stamped on the top left-hand side of the frame.
2 = 48:1 2. Circled numbers in Figure 1 indicate possible gear
ratios.
3. If your serial number begins with the letter "K", contact
the factory for parts and service information.
4. If your serial number ends with the letter "M", contact
the factory for parts and service information.
C
O
D
C
E
Caterpillar
80 D6K 
801 D6K2 
802 D6K2 Fireplow 
805 D6K2 T4f 
391 D6K2 PL61 
953 963D Track Loader 
Figure 1, Dozer or Skidder Identification Codes and Available Gear Ratios
Circled numbers in Figure 1 indicate possible gear ratios.
D E U
FREESPOOL X X X
EXTERNAL PUMP X X X
PFR X X X
OVERWIND X X
UNDERWIND X
SINGLE SPEED X X
2 SPEED X
BRAKE-OFF (HI-P) X X
Figure 2, Internal Options
H5C 11/2019
5
Using this Manual
When the part number and the next higher Quantities shown are for one assembly. Note that when
assembly is not known: two assemblies are shown, but the quantity of the
sub-parts is indicated as three, this means three per
1. Determine the function and application of the assembly, for a total of six. AR means As Required,
part required. Turn to the illustrated index page and NSS indicates Not Sold Separately.
immediately behind the front cover, and select the
most appropriate area. Serial numbers are shown to allow for the most current
parts information to be incorporated into the parts
2. Use the table of contents at the beginning of each manual. See page 4 for serial number information.
chapter to determine the assembly which would
normally contain the part required. Proceed then to Abbreviations
locate the part on the assembly breakdown page.
Abbreviations are used both on the winch and in this
manual. for example, a manifold may have a port
When the part number is not known and
stamped "FS". That port is related to the "freespool"
the next higher assembly is known:
circuit. This abbreviation is also used on pages in this
1. Determine the assembly the required part is used manual that reference this port, or the ports connected
on. Turn to the master index (which immediately to this port. Figure 3 lists the most common abbrevia-
follows the illustrated index). tions used in this manual.
2. Locate the assembly on which the required part Abbreviation Full Name
is used, and turn to the page indicated for that P Pressure
assembly. Proceed to locate the part on the T Tank
assembly breakdown page.
BO Brake Off
When the part number is known: FA Filter Outlet
FE Filter Inlet
Use the numerical index to find the part number. Turn
to the page listed and locate the part as indicated by FS Freespool
the reference number. HS High Speed
General: LS Load Sense
PD Pilot Drain
The assembly breakdowns include part numbers,
PP Pilot Pressure
descriptions, quantities required, keys and footnotes
to help in selecting the correct parts. PS Pilot Supply
RI Reel In
Keys are used to show effective serial numbers for two
or more similar assemblies, LH and RH assembly parts, RO Reel Out
etc. Select the appropriate key, “A,” “B,” “C,” or “D” and TP Test Port
the corresponding quantity column to find the required TS Temperature Switch
parts.
Indent dots are used to indicate assemblies and Figure 3, Abbreviations

sub-parts of assemblies. No dot indicates the major
assembly. Part descriptions which are indented with
dots are sub-parts of the major assembly shown above.
H5C 11/2019
6
Oil Specifications
Oil Selection
For winches using tractor-supplied hydraulics for winch operation, use the dozer manufacturer's specified fluids.
For gear oil, use the oils specified listed here. The winch gear housing factory fill is Mobil 424, which has an ISO
Viscosity Grade 46 to 68.
The hydraulic circuit and winch gear housing have different fluids.
Note: Some hydraulic system oils are not recommended for use inside the winch case.
Hydraulic System (Pump) Winch Case (Gear Train)

Chevron Use Tractor Fluid Drive Train Fluids HD
Exxon-Mobil Use Tractor Fluid Mobil Trans HD Series
Figure 5, Recommended Oil List
Oil Capacity
The oil capacity for H5C winch case (gear train) is 17 quarts (16 liters).
H5C 11/2019
7
Ordering Parts
When ordering replacement parts, give the unit serial NOTE: This publication may be translated
number, part number, name of part and quantity to different languages for sole purpose of
required. easy reference in non-English speaking
locations. Should there be differences in
For any further information on parts, service or ordering, interpretations to the text, please refer to
consult your local winch dealer, or contact Allied the English language edition published by
Systems Company: Allied Systems Company as the controlling
document.
Allied Systems Company
21433 SW Oregon Street
Sherwood, OR 97140 U.S.A.
Phone: 503-625-2560
Fax: 503-625-5132
E-mail: parts@alliedsystems.com
Also see our website, www.alliedsystems.com, where

the most current copy of this manual is always available.
H5C 11/2019
8
Nameplate & Decals
ALLIED SYSTEMS COMPANY

21433 SW OREGON STREET
SHERWOOD, OREGON 97140 USA
WWW.ALLIEDSYSTEMS.COM
MODEL:

SERIAL NO.:
MAXIMUM LINE PULL*
BARE DRUM:
MAXIMUM WIRE
ROPE DIAMETER:
WINCH TOP VIEW *LIMITED BY WIRE BREAKING STRENGTH. MAY BE LOWER DUE
TO AVAILABLE POWER FROM WINCH CARRIER. CONTINUOUS
LINE PULLS SHOULD BE LESS THAN WINCH CARRIER GVW.
A 4 A MADE IN USA 2315005 REV B

1
40
1 4
STAMP NAMEPLATE AND
FRAME AS SHOWN
% = H (HI-PERFORMANCE) OR
T (STANDARD)
$ = GEAR RATIO CODE
? = INTERNAL OPTIONS
H5C ##### = SEQUENCE NUMBER
@@@ = VEHICLE CODE
SEE DRAWING 231271
VIEW A-A
2 3 STAMP SERIAL NO. USING 1/2

INCH LETTERS ON TOP RH
FRAME
WINCH SIDE VIEW
Item Part No. Qty Description Item Part No. Qty Description
1 * - - - - - - - 1 Nameplate 5 2311330 1 Decal, Load & Wire Rope
2 1321665W 2 Decal, Warning 40 2311557 AR Label, CE Mark
3 2311329 1 Decal, Maintenance
4 16602W 4 Screw * Contact Factory
H5C 11/2019
9
Section 1
Frames/Covers/Mounting Parts
H5C 11/2019
10
Frame and Covers
Caterpillar D6K (H5CT1E**C80, H5CT1D**C80 and H5CT1E**C80), PL61 (H5CH1D**C391 and
H5CT2D**C953), D6K2 (H5CT1D**C801 and H5CT1D**C805)
Page 1 of 2
15.4
33.3 15.3
30.7
33.1
33.2
30.6
30.1
30.3
30.2
30.16
30.17 30.3
OR
31.2 32.2
15.1
15.2
30.4
30.5
31.1 32.1
30.8
OR
H5C 11/2019
11
Frame and Covers
Caterpillar D6K (H5CT1E**C80, H5CT1D**C80 and H5CT1E**C80), PL61 (H5CH1D**C391 and
H5CT2D**C953), D6K2 (H5CT1D**C801 and H5CT1D**C805)
Page 2 of 2
1 2306189W 1 Frame 30.9 264159W 1 Adhesive
15.1 2303221W 1 Pin, Retaining 30.12 16243W 1 Screw
15.2 1314656W 1 Pin, Drawbar 30.16 15315W 1 Fitting
15.3 93927W 1 Rod, Tie 30.17 15290W 1 Fitting
15.4 15256W 2 Cotter Pin 31.1 2307097W 1 Cover, RH
30.1 2306570W 1 Cover, LH 31.2 16243W 1 Screw
30.2 2303848W 18 Screw, Flange 32.2 16243W 3 . Screw
30.3 176208W 2 Pin 33.1 2307342W 1 Cover, Inner, RH
30.4 2304101W 1 Breather 33. 2 2302513W 1 Cover, Top
30.5 16151W 1 Fitting 33. 3 398817W 4 Screw, Flange
30.6 188210W 1 Fitting 33. 4 16243W 1 Screw
30.7 398567W 2 Screw, Flange
H5C 11/2019
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Frame and Covers
Caterpillar D6K (H5CH2E**C80, H5CH2E**C80A), D6K2 (H5CH2E**C801, H5CH2E**C802)
Page 1 of 2
15.4
33.3 15.3
30.7
33.1
33.2
30.6
30.1
30.3
30.2
30.16
30.17 30.3
OR
31.2 32.2
15.1
15.2
30.4
30.5
31.1 32.1
30.8
OR
H5C 11/2019
13
Frame and Covers
Caterpillar D6K (H5CH2E**C80A), D6K2 (H5CH2E**C801, H5CH2E**C802)
Page 2 of 2
1 2306189W 1 Frame 30.9 264159W 1 Adhesive
15.1 2303221W 1 Pin, Retaining 30.12 16243W 1 Screw
15.2 1314656W 1 Pin, Drawbar 30.16 15315W 1 Fitting
15.3 93927W 1 Rod, Tie 30.17 15290W 1 Fitting
15.4 15256W 2 Cotter Pin 31.1 *a 2307097W 1 Cover, RH
30.1 2306570W 1 Cover, LH 31.2 *a 16243W 1 Screw
30.2 2303848W 18 Screw, Flange 32.1 *b 2306509W 1 Cover, RH
30.3 176208W 2 Pin 32.2 *b 16243W 3 Screw
30.4 2304101W 1 Breather 33.1 2307342W 1 Cover, Inner, RH
30.5 16151W 1 Fitting 33. 2 2302513W 1 Cover, Top
30.6 188210W 1 Fitting 33. 3 398817W 4 Screw, Flange
30.7 398567W 2 Screw, Flange 33. 4 16243W 1 Screw
*b H5CH Variable Speed
*a H5C Hi-P 2 Speed & Rescue
H5C 11/2019
14
Mounting Parts
Caterpillar D6K (H5CT1D**C80)
REPLACE FUEL TANK GUARD

1.3.4 BEFORE INSTALLING WINCH
USE EXISTING HARDWARE
4 PLCS
1.19
BOTH
SIDES 1.5
1.6
1.1
1.19
1.2
BOTH
SIDES
1.5
1.7
TRACTOR REAR FACE
REMOVE LOCK FROM

1.3.6 1.3.3 EXISTING GUARD DOOR.
1.3.6 1.3.3 1.3.1 1.3.2 MODIFY L-SHAPED KEEPER 1.3.5
1.19 TO FIT AND REATTACH HERE.
1.10
1.9
1.4 WINCH & GUARD INSTALLATION

1.8
1.1 2315094 1 Bracket, Mounting, LH 1.5 296434W 12 Washer
1.2 2315095 1 Bracket, Mounting, RH 1.6 *a 293729W 6 Capscrew
1.3.1 2311271 1 Cover LH 1.7 *a 274044W 6 Capscrew
1.3.2 2311273 1 Cover, Top 1.8 398817W 2 Screw, Flange
1.3.3 293628W 8 Capscrew 1.9 *a 221690W 8 Capscrew
1.3.4 2311268 1 Guard 1.10 221780W 8 Washer
1.3.5 2311270 1 Cover, RH 1.19 318702W AR Threadlock
1.3.6 296420W 8 Washer
1.4 2310103 1 Guard, Hose, Lower *a Uses 318702W Thread Lock
H5C 11/2019
15
Mounting Parts
Caterpillar D6K (H5CT1E**C80)
1.5.4 USE EXISTING HARDWARE

1.1 4 PLCS
1.15
TORQUE TO
1.11 555 FT-LBS
(755 N-m)
12 PLCS
1.12
1.2
1.15
1.10
1.12
1.3
1.5.6 TRACTOR REAR FACE

1.4
1.5.3 1.5.1 1.5.2 1.5.6 1.5.3 1.5.5
1.15
TORQUE TO 680 FT-LBS
1.14 (925 N-m)
8 PLCS
1.13
1.9
1.9
1.7
1.6
1.9
1.9
1.9 1.8
1.1 2310085 1 Bracket, Mounting, LH Upper 1.7 2310102 1 Guard, Hose, LH
1.2 2310086 1 Bracket, Mounting, RH Upper 1.8 2310103 1 Guard, Hose, Lower
1.3 2310084 1 Bracket, Mounting, RH Lower 1.9 398817W 6 Screw, Flange
1.4 2310088 1 Bracket, Mounting, LH Lower 1.10 *a 274044W 6 Capscrew
1.5.1 2311271 1 Plate Cover LH 1.11 *a 293729W 6 Capscrew
1.5.2 2311273 1 Plate, Cover, Top 1.12 296434W 12 Washer
1.5.3 293628W 8 Capscrew 1.13 *a 221690W 8 . Capscrew
1.5.4 2311268 1 Weldment, Guard 1.14 221780W 8 . Washer
1.5.5 2311270 1 Plate, Cover, RH 1.15 318702W AR . Threadlock
1.5.6 296420W 8 Washer
1.6 2310101 1 Guard, Hose, RH *a Uses 318702W Thread Lock
H5C 11/2019
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Mounting Parts
Caterpillar D6K (H5CH2E**C80A)
46.4
USE EXISTING HARDWARE

4X
TORQUE TO 700-735 ft-lbs

(950-1000 Nm) 10 7 5
6X
1
2
TRACTOR REAR FACE
TORQUE TO 700-735 ft-lbs

(950-1000 Nm) 10 7 6
6X 4
MOUNTING BRACKET INSTALLATION
8X 46.6 46.3 46.2
46.5
46.1
14
11 12
TORQUE TO 820-860
FT-LB (1110-1170 Nm) 10 9 8 13
8X WINCH & GUARD INSTALLATION
1 2310085 1 . Bracket, Mounting, LH Upper 11 2310102 1 . Guard, Hose, LH

2 2310086 1 . Bracket, Mounting, RH Upper 12 2310101 1 . Guard, Hose, RH
3 2310088 1 . Bracket, Mounting, LH Lower 13 2310103 1 . Guard, Hose, Lower
4 2310084 1 . Bracket, Mounting, RH Lower 46.1 2311271 1 . Plate Cover LH
5 *a 293729W 6 . Capscrew 46.2 2311273 1 . Plate, Cover, Top
6 *a 274044W 6 . Capscrew 46.3 293628W 8 . Capscrew
7 296434W 12 . Washer 46.4 2311268 1 . Weldment, Guard
8 *a 221690W 8 . Capscrew 46.5 2311270 1 . Plate, Cover, RH
9 221780W 8 . Washer 46.6 296420W 8 . Washer
10 318702W AR . Threadlock
*a Uses 318702W Thread Lock
H5C 11/2019
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Mounting Parts
Caterpillar D6K (H5CT1D**C801, H5CT1D**C805)
REUSE EXISTING
1.3 HARDWARE FOR UPPER
HOSE GUARD
1.9 1.10 1.19
1.1
1.19
1.5
1.6
BOTH SIDES
1.19
1.5
1.7
BOTH SIDES
TRACTOR REAR FACE

WINCH NOT MOUNTED 1.2
1.8 1.4 1.9 1.10 1.19
1.1 2315094 1 Bracket, Mounting, LH 1.7 *a 274044W 6 Capscrew

1.2 2315095 1 Bracket, Mounting, RH 1.8 398817W 2 Screw, Flange
1.3 2314967 1 Guard 1.9 *a 221690W 8 Capscrew
1.4 2310103 1 Guard, Hose, Lower 1.10 221780W 8 Washer
1.5 296434W 12 Washer 1.19 318702W AR Threadlock
1.6 *a 293729W 6 Capscrew
H5C 11/2019
18
Mounting Parts
Caterpillar D6K2 (H5CH2E**C801)
13 Secure to hole edge
FRONT
RE-USE EXISTING HARDWARE USE ITEM 9 TO TIGHTEN

11 4X
6 7 8
1 2
3 BOTH
SIDES
4
5 BOTH
SIDES
8
TRACTOR REAR FACE DRAIN

PLUG
12 10 6 7 8
WINCH MOUNTING HARDWARE
1 2315094 1 Bracket, Mounting, LH 8 318702W AR Threadlock

2 2315095 1 Bracket, Mounting, RH 9 *a 2314046 1 Wrench, Torque Extension
3 *b 293729W 6 Capscrew 10 2310103 1 Guard, Hose, Lower
4 296434W 12 Washer 11 2314967 1 Guard
5 274044W 6 Capscrew 12 398817W 2 Screw, Flange
6 221780W 8 Washer 13 222328 1' . Grommet
7 *b 221690W 8 Capscrew
*a Not Shown
*b Uses 318702W Thread Lock
H5C 11/2019
19
Installation
RE-USE EXISTING HARDWARE USE ITEM 9 TO TIGHTEN

11 4X
6 7 8
1 2
3 BOTH
SIDES
4
5 BOTH
SIDES
8
TRACTOR REAR FACE DRAIN

PLUG
12 10 6 7 8
WINCH MOUNTING HARDWARE
1 2315094 1 Bracket, Mounting, LH 9 *a 2314046 1 Wrench, Torque Extension
2 2315095 1 Bracket, Mounting, RH 10 2310103 1 Guard, Hose, Lower
3 *b 293729W 6 Capscrew 11 2314967 1 Guard
4 296434W 12 Washer 12 398817W 2 Screw, Flange
5 *b 274044W 6 Capscrew
6 221780W 8 Washer
7 *b 221690W 8 Capscrew *a Not Shown
8 318702W AR Threadlock *b Uses 318702W Thread Lock
H5C 11/2019
20
Mounting Parts
Caterpillar PL61 (H5CH1D**C391)
12.4 REPLACE FUEL TANK GUARD

BEFORE INSTALLING WINCH
29
6 PLCS 5
2
3
29
6 PLCS 5
7
1
4
MOUNTING BRACKET INSTALLATION
6 PLCS 12.6 12.3

2 PLCS 12.6 12.3 12.4
12.2
12.1
12.5
11
9 8
WINCH & GUARD INSTALLATION

10 14 13 29 8 PLCS
1 2310084 1 Bracket, RH Lower 12 2311302 1 Fuel Tank Guard
2 2310085 1 Bracket, LH Upper 12.1 2311271 1 . Plate Cover LH
3 2310086 1 Bracket, RH Upper 12. 2 2311273 1 . Plate, Cover, Top
4 2310088 1 Bracket, LH Lower 12. 3 293628W 8 . Capscrew
5 296434W 12 Washer 12. 4 2311268 1 . Weldment, Guard
6 *a 293729W 6 Capscrew 12. 5 2311270 1 . Plate, Cover, Rh
7 274044W 6 Capscrew 12. 6 296420W 8 . Washer
8 2310101 1 Guard, Hose, RH 13 *a 221780W 8 Washer
9 2310102 1 Guard, Hose, LH 14 *a 221690W 8 Capscrew
10 2310103 1 Guard, Hose, Lower 29 318702W AR Threadlock
11 398817W 6 Screw, Flange
H5C 11/2019
21
Mounting Parts
Caterpillar 963D Track Loader (H5CT1B**C963)
D
OPTIONALLY INSTALL FACTORY STEP
HERE (EITHER SIDE) USING M12X1.75
BOLTS (NOT PROVIDED)
7 1
16 13 14 10
3
5
2
4
8 10
16
9 12 9
11
DETAIL C
GUARD INSTALLATION AND HARDWARE
STABILIZER PLATES
5 4 16
FIT INTO POCKETS ON 24 25
MOUNTING BRACKET
OR
DETAIL D
STABILIZER PLATE INSTALLATION
1 2315440 1 Bracket, Mounting 11 2315470 1 Weldment, Shield
2 2315461 4 Pin, Mounting 12 293637W 2 Capscrew
3 2315476 8 Plate, Round 13 221780W 8 Washer
4 296430W 14 Washer 14 *a 221690W 8 Capscrew
5 *a 293708W 14 Capscrew 16 318702W AR Threadlock
7 2315463 1 Plate, Cover, Lower 24 2315596 1 Plate, Stabilizer, Left
8 2315471 1 Plate, Guard, Upper 25 2315597 1 Plate, Stabilizer, Right
9 296420W 16 Washer
10 Y09C-M1030 14 Capscrew *a Uses 318702W Thread Lock
H5C 11/2019
22
Intentionally Blank
H5C 11/2019
23
Section 2
Gear/Shaft Train
H5C 11/2019
24
Motor Shaft Assembly
Caterpillar H5CH2E**C80 NC, H5CH2E**C801, H5CH2E**C802, H5CH2E**C80A
Page 1 of 2
20.1
20.3
20.15
20.12 24.3
20.21
22.1
20.12
20.20
20.13
20.11
20.18
20.2 20.19
20.28
20.16
20.14
20.6 24.4
25.1
20.14 20.23
20.6 23.8
24.2 23.4
OR
20.17
20.17 23.10
20.10
23.9
20.4
20.8
20.9
20.5
20.6
20.29
H5C 11/2019
25
Caterpillar H5CH2E**C80 NC, H5CH2E**C801, H5CH2E**C802, H5CH2E**C80A
Page 2 of 2
20.1 2314062 1 Plate- Mounting, Brake 20.18 12944W 1 Snap Ring

20.2 2306078W 1 Housing, Brake 20.19 334442W 1 Plate, Pressure
20.3 Y73G-0816 2 Capscrew 20.20 2306198W 7 Disc, Friction
20.4 2306599W 1 Sleeve 20.21 2304874W 8 Plate, Separator
20.5 2306604W 1 Snap Ring 20.23 398820W 2 Screw
20.6 89776W 3 O-Ring 20.25 313022W 1 Adhesive (for 20.23)
20.8 86596W 1 O-Ring 20.28 R833251 1 Fitting
20.9 87287W 1 O-Ring 20.29 R525293 1 Magnet, Ceramic
20.10 2306077W 1 Piston, Brake 22.1 2311411 1 Gear, 24T
20.11 41210W 1 Bearing, Ball 24.1 399939W 2 Screw, Flg
20.12 12916W 2 Snap Ring 24.2 2306076W 1 Plate, Mounting, Motor
20.13 41207W 1 Bearing, Ball 24.3 2306079W 1 Shaft, Motor
20.14 2306073W 2 Seal 24.4 398829W 2 Screw, Flg
20.15 Y73G-0840 6 Capscrew 25.1 * - - - - - - - 1 Motor
20.16 334475W 1 Ring, Snap, Int
20.17 219084W 2 Spring * Contact Factory
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Caterpillar H5CT1D**C80, H5CT1D**C801, H5CT1D**C805, H5CH1D**C391, H5CT2D**C953
Page 1 of 2
20.1
20.3
20.15
20.12 24.3
20.21
21.1
20.12
20.20
20.13
20.11
20.18
20.2 20.19
20.28
20.16
20.14
20.6
20.14
20.6
23.1
See Motor/Fastener
20.17 Detail
20.17
20.10
20.4
20.8
20.9
20.5
20.6
20.29
H5C 11/2019
27
Caterpillar H5CT1D**C80, H5CT1D**C801, H5CT1D**C805, H5CH1D**C391
Page 2 of 2
20.1 2314062 1 Brake Mounting
20.18 12944W 1 Snap Ring
20.2 2306078W 1 Housing, Brake
20.19 334442W 1 Plate, Pressure
20.3 Y73G-0816 2 Capscrew
20.20 2306198W 7 Disc, Friction
20.4 2306599W 1 Sleeve
20.21 2304874W 8 Plate, Separator
20.5 2306604W 1 Snap Ring
20.23 398820W 2 Screw
20.6 89776W 3 O-Ring
20.25 264159W 1 Adhesive (for 20.23)
20.8 86596W 1 O-Ring
20.28 R833251 1 Fitting
20.9 87287W 1 O-Ring
20.29 R525293 1 Magnet, Ceramic
20.10 2306077W 1 Piston, Brake
22.1 2306228W 1 Gear, 19T
20.11 41210W 1 Bearing, Ball
23.1 2306214W 1 Plate, Mounting, Motor
20.12 12916W 2 Snap Ring
23.3 398828W 2 Screw
20.13 41207W 1 Bearing, Ball
23.4 15158W 4 Lockwasher
20.14 2306073W 2 Seal
23.5 18588W 4 Capscrew
20.15 Y73G-0840 6 Capscrew
23.6 917373W 2 Capscrew
20.16 334475W 1 Snap Ring, Internal
24.3 2306494W 1 Shaft
20.17 219084W 2 Spring
25.1 2306938W 1 Motor, Hydraulic, 2 Speed
(See p. 34)

Caterpillar H5CT2D**C953
0.1
2 2314062 1 Mounting, Brake 20.18 12944W 1 Snap Ring
20.2 2306078W 1 Housing, Brake 20.19 334442W 1 Plate, Pressure
20.3 Y73G-0816 2 Capscrew 20.20 2306198W 7 Disc, Friction
20.4 2306599W 1 Sleeve 20.21 2304874W 8 Plate, Separator
20.5 2306604W 1 Snap Ring 20.23 398820W 2 Screw
20.6 89776W 3 O-Ring 20.25 313022W 1 Adhesive (for 20.23)
20.8 86596W 1 O-Ring 20.28 R833251 1 Fitting
20.10 2306077W 1 Piston, Brake 22.1 2311411 1 Gear, 24T
20.11 41210W 1 Bearing, Ball 23.1 2306494W 1 Shaft
20.12 12916W 2 Snap Ring 23.2 2306214W 1 Plate, Mounting, Motor
20.13 41207W 1 Bearing, Ball 23.3 398828W 2 Screw, Flg
20.14 2306073W 2 Seal 23.4 15158W 4 Lockwasher
20.15 Y73G-0840 6 Capscrew 23.5 18588W 4 Capscrew
20.16 334475W 1 Ring, Snap, Int 23.6 917373W 2 Capscrew
20.17 219084W 2 Spring 25.1 2306938W 1 Motor, Hydraulic 2 Speed
(See p. 34)
20.23
23.3
20.28
23.1
25.1
23.6
23.5 23.4
Motor/Fastener Detail
H5C 11/2019
28
Caterpillar H5CT1E**C80
Page 1 of 2
20.1
20.3
20.15
20.12 24.3
20.21
21.1
20.12
20.20
20.13
20.11
20.18
20.2 20.19
20.28
20.16
20.14
20.6
20.14
20.6
23.1
See Motor/Fastener
20.17 Detail
20.17
20.10
20.4
20.8
20.9
20.5
20.6
H5C 11/2019
29
Caterpillar H5CT1E**C80
Page 2 of 2
20.1 2314062 1 Mounting Plate, Brake 20.20 2306198W 7 Disc, Friction

20.2 2306078W 1 Housing, Brake 20.21 2304874W 8 Plate, Separator
20.3 Y73G-0816 2 Capscrew 20.23 398820W 2 Screw
20.4 2306599W 1 Sleeve 20.25 264159W 1 Adhesive
20.5 2306604W 1 Snap Ring 20.28 R833251 1 Fitting
20.8 86596W 1 O-Ring 21.1 2306228W 1 Gear, 19T
20.9 87287W 1 O-Ring 23.1 2306494W 1 Shaft
20.10 2306077W 1 Piston, Brake 23.2 2306214W 1 Plate, Mounting, Motor
20.11 41210W 1 Bearing, Ball 23.3 398828W 2 Screw
20.12 12916W 2 Snap Ring 23.4 15158W 4 Lockwasher
20.13 41207W 1 Bearing, Ball 23.5 18588W 4 Capscrew
20.14 2306073W 2 Seal 23.6 917373W 2 Capscrew
20.15 Y73G-0840 6 Capscrew 25.1 2307694W 1 Motor, 1 Speed
20.16 334475W 1 Ring, Snap, Internal (See p. 33)
20.17 219084W 2 Spring
20.18 12944W 1 Snap Ring
20.19 334442W 1 Plate, Pressure
20.23
23.3
20.28
23.1
25.1
23.6
23.5 23.4
Motor/Fastener Detail
H5C 11/2019
30
Drum Shaft
18 10
19
18
3 9
2
8
OR 11
22 23
7
17
15
16
4
20 12 21
16
15
14
8 1
9
5
6
11 13
1 2303257W AR Shim, .005 14 2302335W 1 Spacer

2 1314503W 1 Keeper, Ferrule 15 219093W 2 Cone, Roller Bearing
3 1300780W 1 Screw, Flange 16 219094W 2 Cup, Roller Bearing
4 2303256W 1 Retainer 17 2302379W 1 Shaft, Drum
5 15158W 6 Washe 18 12956W 2 Ring, Snap
6 16830W 6 Capscrew 19 219095W 1 Bearing, Roller
7 2303902W 4 Screw, Flange 20 2302334W 1 Shaft, Drum
8 221775W 6 Washer 21 203533 1 O-Ring
9 Y17C-1024 6 Capscrew 22 2302338W 1 Drum, Overwind
10 133523W 1 Seal, Oil
11 *a 2302336W 2 Retainer *a Use 246159W Adhesive
12 339681W 1 Seal, Oil
13 2302333W 1 Gear, Drum
H5C 11/2019
31
Shaft, Idler
3
2
4
7
6
1
5
1 2307282W 1 Shaft, Idler 6 12916W 1 Ring, Snap

2 2300842W 1 Spacer 7 2306229W 1 Gear, 62T (Ratio #1 Only)
3 2304580W 1 Bearing, Cylinder Roller *a 2311412 1 Gear, 84T (Ratio #2 Only)
4 219066W 1 Gear, Pinion
5 41207W 1 Bearing, Ball *a First Used on S/N H5C*****1024
H5C 11/2019
32
Intermediate Gear Shaft
With Freespool
4 3 5 22 20 21 16 1 2
14 13 17
23 15 8 9
7 6 12 11 10
18
1 61142W 1 O-Ring 14 2304803W 1 Screw
2 2303906W 1 Spring, Freespool 15 225050W 1 Assy, Intermediate Gear
3 61056W 1 O-Ring 16 2303908W 1 Fork, Freespool Shifter
4 Y09G-0616 1 Capscrew 17 2302625W 1 Housing, Freespool Adjust
5 2303907W 1 Shaft, Freespool 18 2305415W 6 Screw, Flange
6 2302624W 1 Piston, Freespool Adjust 20 2307081W 1 Fitting
7 159940W 1 O-Ring 21 231439 1 Fitting
8 2305923W 1 Cone, Roller Bearing 22 *a 2307037W 1 Assy, Hose
9 45733W 1 Cup, Roller Bearing 23 224108W 1 Clutch, Dental
10 2305915W 1 Shaft, Pinion
11 219114W 1 Cone, Roller Bearing *a Use 264159W Pipe Thread Sealant (HCE-83)
12 2302515W 1 Cup, Roller Bearing
13 221717W 1 Nut
H5C 11/2019
33
Hydraulic Motor, Single Speed
2307694W Hydraulic Motor, Single
Speed
2307289W 1 . Motor, Single Speed Vane 14 238068 4 . . Screw
1 *a 238060 1 . . Ring, Snap 15 2307962W 2 . . Timing Plate
2 *a 238061 1 . Plate, Seal 16 238070 1 . . Stator
3 *a 238056 1 . . Seal 17 238073 1 . . Rotor
5 *a 238058 1 . . O-Ring 18 *b 238074 10 . . Vane, Rotor
6 238062 1 . . Ring, Snap 19 *b 238075 20 . . Spring, Outer
7 238063 1 . . Bearing 20 *b 238076 20 . . Spring, Inner
8 238064 1 . . Shaft 21 *b 238072 4 . . Vane, Stator
9 238065 4 . . Bolt 22 *b 238071 8 . . Spring, Vane
10 NSS 1 . . Housing 23 238080 2 . . Pin, Rear Dowel
11 238067 2 . . Pin, Front Dowel 24 238078 1 . . Bearing, Needle
12 *a 238059 4 . . O-Ring 25 NSS 1 . . Housing, Rear
13 238077 4 . . Check, Ball
*a Included in Seal Kit 2307244W
*b Included in Vane & Spring Kit 246726
H5C 11/2019
34
Hydraulic Motor, 2-Speed
2306938W Hydraulic Motor, 2-Speed
1 *a 238060 1 . Ring, Snap 15 2307962W 2 . Plate, Timing
2 *a 238056 1 . Seal 16 238070 1 . Stator
4 *a 238061 1 . Seal Plate 17 238073 1 . Rotor
5 *a 238058 1 . O-Ring 18 *b 238074 10 . Vane, Rotor
6 238062 1 . Ring, Snap 19 *b 238075 20 . Spring, Outer
7 238063 1 . Bearing 20 *b 238076 20 . Spring, Inner
8 238064 1 . Shaft 21 *b 238072 4 . Vane, Stator
9 238065 4 . Bolt 22 *b 238071 8 . Spring, Vane
10 NSS 1 . Housing 23 238078 1 . Bearing, Needle
11 238067 2 . Pin, Front Dowel 24 NSS 1 . Rear Housing
12 *a 238059 4 . O-Ring 25 238080 2 . Pin, Rear Dowel
13 238077 4 . Check, Ball
14 238068 4 . Screw *a Included in Seal Kit 2307244W
*b Included in Vane & Spring Kit 246726
H5C 11/2019
35
Section 3
Hydraulics/Electrical/Controls
H5C 11/2019
36
Internal Hydraulic Group
Caterpillar D6K (H5CT1D**C80, H5CT1D**C801, H5CT1D**C805)
Page 1 of 2
TP-B TO RI 1.40.3 1.40.2 FS SHIFTER FORK TO FS
TP-A TO R0 1.40.4
CONNECT TO 1.33 1.29

PRESSURE SWITCH
1.17
PP & BRAKE 1.22 1.20 1.30 1.29
YELLOW & BLACK WIRES

1.17 1.5
BLUE & BLACK WIRES
FS 1.21 1.1 1.29

BO, RO, RI & FS 1.17
1.14
1.38 1.37
1.3
1.26 1.25 1.2
BO TO MOTOR
SPEED PORT 1.40.1
1.10
1.9
PD 1.23 1.15 1.16

1.40.5 BRAKE
MOTOR CASE DRAIN

1.6 1.40.6 TO PD
1.19 1.18 MOTOR CASE DRAIN
1.39
1.7
1.35
2.1
1.12 1.8 3.1 1.36
2.2
1.9 1.17
1.13 1.34
1 NOTE: PLUGS ARE NOT SHOWN. INSTALL PLUGS

IN CBR MANIFOLD PORTS ORIFICE 1, ACCUM
A/ORIFICE 3 & ACCUM B/ORIFICE 4
1.28
1.27
1.4
1.11
X1 TO PD 1.40.7
H5C 11/2019
37
Caterpillar D6K (H5CT1D**C80, H5CT1D**C801, H5CT1D**C805)
Page 2 of 2
1.1 2314984 1 Counterbalance Manifold 1.25 293628W 2 Capscrew

Assy (See p. 79) 1.26 296420W 2 Washer
1.2 2313758 1 Control Manifold Assy 1.27 224120W 2 Capscrew
(See p. 77) 1.28 221763W 2 Washer
1.3 2314983 1 Bracket, Manifold 1.29 398567W 5 Screw, Flange
1.4 2313443 1 Bracket, Manifold 1.30 209579 2 Clip, Insul
1.5 2316646 1 Bracket, Support, Hose 1.33 2311550 1 Clip, Harness Mounting
1.6 2312197 1 Tube Assembly, Motor A 1.34 2313663 1 Clip, Harness Mounting
1.7 2314986 1 Tube Assembly, Motor B 1.35 398817W 1 Screw, Flange
1.8 2307291W 1 Switch 1.36 R13807642 1 Clip, Insul
1.9 2307625W 3 Fitting 1.37 R833127 2 Fitting
1.10 R14040 1 Coupler, Male 1.38 231821 2 Fitting
1.11 2311500 1 Fitting Assembly 232382 1 . O-Ring
1.12 2307123W 2 Fitting 1.39 2315003 1 Harness, Wire, Winch
1.13 2304147W 1 Fitting 1.40 2315012 1 Kit, Hose
1.14 231444 2 Fitting 1.40.1 2313639 1 . Hose Assembly
1.17 R833251 9 Fitting 1.40.4 2315375 1 . Hose Assembly
1.21 236855 1 Fitting 2.1 11740 2 Kit, Split Flange
1.22 232984 1 Fitting 2.2 24531 2 Fitting
1.23 231822 1 Fitting 3. 1 2306938W 1 Motor (See p. 34)
1.24 229383 3 Fitting
H5C 11/2019
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Caterpillar D6K (H5CH2E**C80, H5CH2E**C80A, H5CH2E**C801, H5CH2E**C802)
Page 1 of 3
TO FREESPOOL FITTING
2.3
2.13
2.10
2.12
2.17
2.31
2.7
2.23
TO BRAKE FITTING
2.25
2.14
2.2
2.4 1.1
2.1
2.5
2.24
2.21
2.20
2.22
2.11
2.34
2.15
2.16
2.5
2.27
2.6
H5C 11/2019
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Page 2 of 3
3.2 4.4
4.1
4.4
4.3
ORANGE &
BLACK WIRES
3.1
3.3 4.1
4.4
3.4
3.9
4.1
4.4
3.7
YELLOW &
BLACK WIRES
4.3
4.4
3.9
3.10
2.5
3.4
4.2
4.1
4.4
4.4 3.9
2.5
H5C 11/2019
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Page 3 of 3
2.1 15157W 8 Lockwasher 2.23 231440 1 Fitting

2.2 236973 4 Clamp Half 2.24 R833301 1 Fitting
2.3 R833251 4 Fitting 2. 25 2310603 2 Assembly, Fitting
2.4 R13801834 8 Capscrew 2. 27 R833103 1 Fitting
2.5 R833253 2 Fitting 2. 31 2310535 1 Tube Assembly, Motor A
2.6 R833260 1 Fitting 2.34 399784W 2 Screw, Flg
2.7 231443 2 Fitting 3.1 2311343 1 Wire Harness, Winch
2.10 2311613 1 Manifold, Control 3.2 232984 1 Fitting
(See p. 70) 3.3 231822 1 Fitting
2.11 15134W 1 Washer 3.4 231821 3 Fitting
2.12 231450 2 Fitting 232382 1 . O-Ring
2.13 2310339 1 Hose Assembly, FS 3.7 R14040 1 Coupler, Male
2.14 2310543 1 Hose Assembly 3.8 R833251 2 Fitting
2.15 2310340 1 Hose Assembly, Drain 3.9 2307625W 4 Fitting
2.16 2314384 1 Hose Assembly 3.10 231463 1 Fitting
2.17 2310536 1 Tube Assembly, Motor B 4.1 245926 10' Sleeve, Fire
2.20 209579 1 Clip, Insul 4.2 242683 2' Sleeve
2.21 2310554 1 Bracket, Manifold 4.3 249538 1' Sleeve, Fire
2.22 16597W 1 Capscrew 4.4 589423 14 Clamp
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Hydraulic/Electrical Installation
Caterpillar D6K (H5CT**C80)
1.13 1.12 1.15 1.17

RIGHT CONSOLE ALTERATION
FRONT FRONT
1.20
WINCH CONTROLS
TOP VIEW
BLUE, GREEN RED &

BLACK WIRES
1.11
TO WINCH PD PORT 1.22.1 TO TRACTOR 24VDC

POWER SUPPLY
YELLOW RED &

BLACK WIRES
1.22.2
1.14
1.22.4 RIPPER LOWER TO MOTOR B 1.16
1.18
1.22.3 RIPPER RAISE TO MOTOR A
TO WINCH HARNESS
HYDRAULIC INSTALLATION
1.11 R833117 1 Fitting 1.20 2313766 1 Plate, Insert
1.12 2310013 1 Switch Assy, Yellow 1.21 *a 2314046 1 Wrench, Torque Extension
1.13 2312177 1 Decal, Line In, Line Out 1.22 2315112 1 Kit, Hose
1.15 2310502 1 Switch Assy, Green 1.22.2 2310591 1 . Hose Assembly
1.16 2313643 1 Wire Harness 1.22.3 2315371 1 . Hose Assembly
1.17 2313676 1 Decal, Winch Control 1.22.4 2315372 1 . Hose Assembly
1.18 242587 20 Cable Tie
*a Not Shown
H5C 11/2019
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6.3 6.2 6.1 4.7

4.2 4.8
4.14 4.1 4.2 4.1
4.1
4.13
4.4
4.1
4.7 4.6
4.12
4.11
TO TRACTOR
4.6 WIRE HARNESS
4.1 2307625W 5 Fitting 4.11 2307629W 1 Wire Harness

4.2 236855 1 Fitting 4.12 R834254 2 Fitting
4.4 2310581 1 Hose Assembly 4.13 R834253 1 Fitting
4.5 2310181 1 Plug 4.14 232984 1 Fitting
4.6 R833251 2 Fitting 6.1 210709 1 Fitting
4.7 2310582 1 Hose Assembly 6.2 243502 1 Plug
4.8 2310688 1 Fitting 6.3 219288 1 Plug
H5C 11/2019
43
Caterpillar D6K (H5CT1D**C801)
WINCH CONTROLS
TOP VIEW
1.13 1.12 1.15

RIGHT CONSOLE ALTERATION FRONT
FRONT
1.20 1.17
RED, GREEN, BLUE, 1.15 YELLOW, RED,

AND BLACK WIRES 1.12 AND BLACK WIRES
1.16
1.11
TO WINCH
PD PORT 1.22.1
1.22.2
TO TRACTOR
24VDC POWER
SUPPLY
1.14
1.16
1.18
TO WINCH 1.22.4 RIPPER LOWER TO MOTOR B

HARNESS
1.22.3 RIPPER RAISE TO MOTOR A
1.11 R833117 1 Fitting 1.21 * 2314046 1 Wrench, Torque Extension

1.12 2310013 1 Switch Assy, Yellow 1.22 2315112 1 Kit, Hose
1.13 2312177 1 Decal, Line In, Line Out 1.22.1 2315124 1 . Hose Assembly
1.15 2310502 1 Switch Assy, Green 1.22.3 2315371 1 . Hose Assembly
1.16 2313643 1 Wire Harness 1.22.4 2315372 1 . Hose Assembly
1.17 2313676 1 Decal, FS & Hi-Speed
1.18 242587 20 Cable Tie * Not Shown
1.20 2313766 1 Plate, Insert
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Electrical Installation
36 37 38 39 40 41
FRONT
RIGHT-HAND CONSOLE MODIFICATION
36 2314873 1 Gasket, Hose Seal
37 2307226W 1 Cover
38 16828W 2 Capscrew
39 15134W 4 Washer
40 15086W 2 Jam Nut
41 2312119 2 Spacer
H5C 11/2019
45
Caterpillar D6K2 (H5CT1D**C805)
1.13 1.12 1.15

RIGHT CONSOLE ALTERATION FRONT
FRONT
1.20 WINCH CONTROLS 1.17

TOP VIEW
RED, GREEN, BLUE, YELLOW, RED,

AND BLACK WIRES 1.15 1.12 AND BLACK WIRES
1.16 
1.25 1.22 1.24
1.22 1.23
1.16
1.18
1.14
TO WINCH HARNESS
1.11 1.26
1. 11 R833117 1 Fitting 1.18 242587 20 Cable Tie

1.12 2310013 1 Switch Assy, Yellow 1.20 2313766 1 Plate, Insert
1.13 2312177 1 Decal, Line In, Line Out 1.22 231443 1 Fitting
1.14 R833103 1 Fitting 1.23 2317087 1 Hose Assembly
1.15 2310502 1 Switch Assy, Green 1.24 2317088 1 Hose Assembly
1.16 2313643 1 Wire Harness 1.25 2317089 1 Hose Assembly
1.17 2313676 1 Decal, FS & Hi-Speed 1.26 2317090 1 Hose Assembly
H5C 11/2019
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33 33 37
38 15
USE EXISTING CAPSCREWS

4X
T
ON
FR
37
36
TO PUMP PORT 'A'
18 2X
33
ON
T HYDRAULIC HOSE INSTALLATION 39
FR
36
43 44
35 17
42
38
34 2X 33
16
CONTROL LEVER, FILTER, & HYDRAULIC HOSE INSTALLATION
35
15 *a 2313790 1 Assy, Control Lever 35 R12303 1 Hose Assembly

(See p. 49) 36 2311582 1 Hose Assembly
*b 2315780 1 Assy, Control Lever 37 2311562 1 Hose Assembly
16 231955 1 Fitting 39 R833804 1 Fitting
17 2311261 1 Filter Assy (See p. 68) 42 242587 20 Cable Tie
18 2303609W 2 Screw, Ser Flg 43 2311097 1 Fitting
33 2311564 2 Hose Assembly 44 R833127 1 Fitting
34 229447 2 Kit, Split Flange
203438 1 . O-Ring *a Last Used SN1174
236972 2 . Clamp Half *b First Used SN1175
Y17C-0624 4 . Capscrew
H5C 11/2019
47
Control Lever Assembly
Caterpillar D6K (H5CH**C80A)
4
4
11
10
12
7
8
6
17, 14
6
5
13, 18
3
15, 20
9
16, 19
2313790 Assy, Control Lever
1 2311071 2 . Bracket, Control Lever 11 2307121W 1 . Decal, Winch In
2 2310929 1 . Control Lever, Pilot 12 2307122W 1 . Decal, Winch Out
Controller 13 2306152W 1 . Label, PS
3 2311350 1 . Assy, Switch (See p. 69) 14 2306151W 1 . Label, T
4 18720W 2 . Capscrew 15 2306154W 1 . Label, X2
5 15113W 2 . Nut 16 2306155W 1 . Label, X1
6 R833103 4 . Fitting 17 2313783 1 . Assy, Hose
7 209423 1 . Fitting 18 2311534 1 . Assy, Hose
8 212762 1 . Fitting 19 2313784 1 . Assy, Hose
9 2311344 1 . Console, Wire Harness 20 2313785 1 . Assy, Hose
10 2310414 1 . Decal, Switch Panel
H5C 11/2019
48
Pump and Suction Hose Installation
19
USE EXISTING CAPSCREWS

22
21 TORQUE TO 66-70
FT-LB (90-95 Nm)
4X
20
T USE EXISTING WASHERS

ON TORQUE TO 66-70
FR 23
FT-LB (90-95 Nm)
4X
30
31
28
27 32 4X
26 25 ON
T
FR
USE EXISTING CLAMPS.
2X
29 24
19 2311085 1 Assembly, Pump 25 R13811011 1 Capscrew

(See p. 66) 26 R13802914 1 Washer
20 27725 1 O-Ring 27 222513W 1 Fitting
21 237349 1 O-Ring 28 2311098 1 Fitting
22 2311547 2 Plate, Pump, Ear 29 2311089 1 Hose
23 293647W 4 Capscrew 30 2311091 1 Hose
24 2311252 1 Assembly, Block, "Y" 31 2311092 1 Hose
(See p. 67) 32 206289 4 Hose Clamp
H5C 11/2019
49
Caterpillar D6K (H5CH2E**C801)
T
ON
FR
37.1 38
38 37.1
37.4
14
37.5
Attach with existing capscrews

4X
T
ON
FR
37.2
37.1
35 36
37.3
16
34 16
37.5
33
37.1 32 37.4
15
37.3
14 *a 2313790 1 Assy, Control Lever 37.1 2311564 2 Hose Assembly
(See 3-55) 37.2 2311582 1 Hose Assembly
*b 2315780 1 Assy, Control Lever (p. 52) 37.3 R12303 1 Hose Assembly
15 231955 1 Fitting 37.4 2311562 1 Hose Assembly
16 2311261 1 Filter Assembly 37.5 R12024 1 Hose Assembly
32 229447 2 Kit, Split Flange 37.6 2311560 1 Hose Assembly
203438 1 . O-Ring 37.7 2311561 1 Hose Assembly
236972 2 . Clamp Half 38 2311485 2 Fitting
34 242587 20 Cable Tie
35 2311097 1 Fitting *a Last Used SN1174
36 R833127 1 Fitting *b First Used SN1175
H5C 11/2019
50
Pump & Suction Hose Installation
18
20
Re-use existing capscrews
Torque to 66-70 ft.-lbs.
(90-95 Nm) 21
19 4X
Re-use existing washers
Torque to 66-70 ft.-lbs
(90-95 Nm) 22
4X
29
T
ON
FR 24
25
27 30
26 31
Use Existing Clamps T

ON
FR
28
23
18 2311085 1 Pump Assy (See p. 66) 25 R13802914 1 Washer

19 27725 1 O-Ring 26 222513W 1 Fitting
20 237349 1 O-Ring 27 2311098 1 Fitting
22 293647W 4 Capscrew 29 2311091 1 Hose
23 2311252 1 Block Assy, "Y" 30 2311092 1 Hose
(See p. 67) 31 206289 4 Hose Clamp
24 R13811011 1 Capscrew
H5C 11/2019
51
10 3
A A
9 8
12 11
14 17
15 16
4
7 13 18 VIEW B
6
B B
SECTION A-A
2315780 Control Lever Assembly 10 2307122W 1 . Decal, Winch Out

1 2315781 1 . Bracket, Control Lever 11 2306152W 1 . Label, Ps
2 2315561 1 . Lever, Control 12 2306151W 1 . Label, T
3 2311350 1 . Assy, Switch (See p. 69) 13 2306154W 1 . Label, X2
4 18720W 2 . Capscrew 14 2306155W 1 . Label, X1
5 15113W 2 . Locknut 15 2313783 1 . Hose Assembly
6 231439 4 . Fitting 16 2311534 1 . Hose Assembly
7 2311344 1 . Console, Wire Harness 17 2313784 1 . Hose Assembly
8 2310414 1 . Decal, Switch Panel 18 2313785 1 . Hose Assembly
9 2307121W 1 . Decal, Winch In
H5C 11/2019
52
42 42 45
46 13
T
ON
ATTACH WITH EXISTING CAPSCREWS FR
4X
49
T
ON
FR
52 50
44
HYDRAULIC HOSE INSTALLATION

42
45
35 34
15
43
33
16
32
14
42 46
31
CONTROL LEVER, FILTER, AND HYDRAULIC HOSE INSTALLATION

36 37 38 39 40 41
43
FRONT
RIGHT-HAND CONSOLE MODIFICATION
13 *a 2315645 1 Control Lever Assy 36 2314873 1 Gasket, Hose Seal

(See p. 54) 37 2307226W 1 Cover
*b 2315783 1 Control Lever Assy 38 16828W 2 Capscrew
(See p. 55) 39 15134W 4 Washer
14 231955 1 Fitting 40 15086W 2 Jam Nut
15 2315786 1 Assembly, Filter 41 2312119 2 Spacer
16 2303609W 2 Screw, Flg 43 2315790 1 Hose Assembly
31 229447 2 Kit, Split Flange 44 2315791 1 Hose Assembly
203438 1 . O-Ring 45 2315792 1 Hose Assembly
236972 2 . Clamp Half 46 2315793 1 Hose Assembly
Y17C-0624 4 . Capscrew 49 2312177 1 Decal, Line In, Line Out
32 R833804 1 Fitting 50 245926 35' Sleeve, Fire
33 242587 20 Cable Tie 52 589423 14 Clamp
34 2311097 1 Fitting
35 R833127 1 Fitting *a Last Used SN1174
*b First Used SN1175
H5C 11/2019
53
Pump & Suction Hose Installation
17
RE-USE EXISTING CAPSCREWS

19 TORQUE TO 66-70 FT.-LBS.
20
(90-95 Nm)
4X
RE-USE EXISTING WASHERS

TORQUE TO 66-70 FT.-LBS.
18 (90-95 Nm)
28 51 21 4X
T
ON
FR
24 23
26 29 51
25 30
T
4X ON
FR
USE EXISTING CLAMPS
2X
27
22
17 2311085 1 Assy, Pump (See p. 66) 25 222513W 1 Fitting

18 27725 1 O-Ring 26 2311098 1 Fitting
19 237349 1 O-Ring 27 2311089 1 Hose
21 293647W 4 Capscrew 29 2311092 1 Hose
22 2311252 1 Assembly, Block, "Y" 30 206289 4 Hose Clamp
(See p. 67) 51 254777 3' Sleeve, Fire
23 R13811011 1 Capscrew
24 R13802914 1 Washer
H5C 11/2019
54
(RED LENS) 13 11 14
(YELLOW LENS) 12
10
CONNECT HOSE TO PORT "T"

& ATTACH LABEL "T" 15 19 7 4
9 3
16 20
21 18
22 17
2315645 Assembly, Control Lever
1 2315650 1 . Control Lever Bracket 12 2310013 1 . Switch Assy, Yellow
2 2310929 1 . Handlever 13 2310504 1 . Switch Assy, Red
3 18720W 2 . Capscrew 14 2311352 1 . Indicator Assy, Oil Filter
4 15113W 2 . Locknut 15 2306151W 1 . Label, T
5 235387 1 . Fitting 16 2306152W 1 . Label, Ps
6 229383 1 . Fitting 17 2306154W 1 . Label, X2
7 R833103 2 . Fitting 18 2306155W 1 . Label, X1
8 R833201 2 . Fitting 19 2313783 1 . Hose Assembly
11 234740 1 . Frame, Mounting 22 2313785 1 . Hose Assembly
H5C 11/2019
55
Caterpillar D6K (H5CH**C802)
(RED LENS) 13 11 14
(YELLOW LENS) 12
10
CONNECT HOSE TO PORT "T"

& ATTACH LABEL "T" 15 19 7 4
9 3
16 20
21 18
22 17
2315783 Assembly, Control Lever
1 2315784 1 . Bracket, Control Lever 12 2311352 1 . Indicator Assy, Oil Filter
2 2315561 1 . Lever, Control 13 2306151W 1 . Label, T
3 18720W 2 . Capscrew 14 2306152W 1 . Label, PS
4 15113W 2 . Locknut 15 2306154W 1 . Label, X2
5 231439 2 . Fitting 16 2306155W 1 . Label, X1
6 R833200 2 . Fitting 17 2313783 1 . Hose Assembly
9 234740 1 . Frame, Mounting 20 2313785 1 . Hose Assembly
10 2310013 1 . Switch Assy, Yellow
11 2310504 1 . Switch Assy, Red
H5C 11/2019
56
TP-C TO
1.27 1.29 1.11 1.26 1.25
PRESSURE SWITCH Hydraulic Group
TO WINCH FRONT PLATE
VIEW B-B Page 1 of 2
1.12 FS TO FREESPOOL
BULKHEAD
PD TO MOTOR
CASE DRAIN 1.14
1.2
PP TO TRACTOR
PILOT 1.16 1.3 1.15 CASE TO MOTOR
CASE DRAIN
RI TO PA 1.18
1.19
1.24
BO TO MOTOR C 1.13
RO TO PB 1.17
BR TO BRAKE 1.12
1.4 1.23
2 PLCS 1.1 1.7 2 PLCS
1.8 2 PLCS
HOSE INSTALLATION
MOTOR HOSES NOT SHOWN
BLUE & BLACK WIRES TO WINCH FRONT PLATE
YELLOW & BLACK WIRES 1.6 MOTOR B 1.29
1.5 MOTOR A 1.28
1.11
1.30
(2 SPEED MOTOR 2306938W)
MOTOR HOSE AND HARNESS INSTALLATION
H5C 11/2019
57
Hydraulic Group
Page 2 of 2
1 2307123W 2 Fitting 1.17 2313662 1 Hose Assembly

1.2 231440 1 Fitting 1.18 2313458 1 Hose Assembly
1.3 231955 1 Fitting 1.19 2313473 1 Manifold Control Assy
1.4 R833253 1 Fitting (See p. 72)
1.5 2313460 1 Hose Assembly 1.20 2313443 1 Bracket, Manifold
1.6 2313461 1 Hose Assembly 1.21 221763W 2 Washer
1.7 R833251 2 Fitting 1.22 224120W 2 Capscrew
1.8 2307625W 2 Fitting 1.23 R834201 1 Fitting
1.9 2313446 1 Bracket, Manifold 1.24 2313486 1 Direction Manifold Assy
1.10 398567W 2 Screw, Flange (See p. 73)
1.11 398817W 5 Screw, Flange 1.25 2307291W 1 Switch
1.12 257331 2 Hose Assembly 1.26 227398 1 Clamp
1.13 2313456 1 Hose Assembly 1.27 2313566 1 Hose Assembly
1.14 2312358 1 Hose Assembly 1.28 R13807642 1 Clip, Insul
1.15 242818 1 Hose Assembly 1.29 2313663 2 Harness Mounting Clip
1.16 2313457 1 Hose Assembly 1.30 2313568 1 Winch Wire Harness
TO WINCH FRAME
1.22 1.21 2 PLCS
A B
2 PLCS 1.10
1.20 VIEW A-A A
(MOTOR B)
(MOTOR A)
TO INSIDE OF WINCH 1.11 1.9

FRONT PLATE
3 PLCS
B
WINCH RIGHT SIDE
TP-C TO
1.27 1.29 1.11 1.26 1.25
PRESSURE SWITCH
TO WINCH FRONT PLATE

VIEW B-B
H5C 11/2019
1.12 FS TO FREESPOOL
BULKHEAD
58
CONTROL LEVER
23 ASSEMBLY
USE EXISTING
HARDWARE
4 PLCS
NOT
39 SHOWN
28 30
38 19
"RO" HOSE
TO WINCH PORT "PB" (MOTOR
37 RETURN)
"RI" HOSE H5C WINCH
TO WINCH PORT "PA"
TO TRACTOR
POWER PILOT SUPPLY HOSE
(YELLOW #104 AND
BLACK WIRE)
WIRE HARNESS
CONTROL LEVER
"P" HOSE
18
CONTROL LEVER
PILOT SUPPLY 17
20
MOTOR PRESSURE
HOSE
22
32
WINCH PILOT
PRESSURE 18
35
REPLACES EXISTING
24 36
DRAIN HOSE
CONTROL LEVER
TANK "T" HOSE CASE DRAIN 16 27 TO WINCH HARNESS
REPLACES EXISTING WINCH CASE DRAIN HOSE 25 15

LOAD SENSE HOSE 33 34 26 PUMP ON
T
MOUNTING BRACKETS
DRAIN FR
LOAD SENSE 31
TO WINCH PORT "LS" 21
15 R834056 1 Fitting 26 R833407 1 Fitting

16 R834003 1 Fitting 27 2313567 1 Wire Harness, Console
17 231440 1 Fitting 28 R13846 8 Ft Sleeve, Cordura
18 231955 2 Fitting 30 213257 20 Strap, Tie
19 296420W 2 Washer 31 242629 1 Fitting
20 2313660 1 Fitting 32 R833253 1 Fitting
21 2313454 1 Assembly, Hose 33 2313453 1 Assembly, Hose
22 2313455 1 Assembly, Hose 34 R834000 1 Fitting
23 2313451 1 Assy, Control Lever 35 2313667 1 Assembly, Filter (See p. 76)
(See p. 59) 36 2313668 1 Assembly, Hose
24 2313505 1 Assembly, Hose 37 2313670 1 Assembly, Hose
25 2313506 1 Assembly, Hose 38 Y09C-M1025 2 Capscrew
39 222328 1 Grommet
H5C 11/2019
59
Control Lever Installation
WINCH
CONTROLS
9
FREE
SPOOL
8 FREESPOOL (YELLOW LENS)
10 OIL FILTER INDICATOR

HI-SPEED
13 HI-SPEED (GREEN LENS)
16
PLACE DECAL ON WELDMENT

BEFORE INSTALLING ITEMS 2 & 9 15 NOTE: PLUG ALL HOSE ENDS WITH PLASTIC CAPS TO
PREVENT CONTAMINATION.
1 SECURE CABLE TIES AND LABELS TO LOOSE END OF HOSE.

A
2 PLCS 4 3
1 22
23 19 1
1
6
14 12
(T)
7 (PS, GREEN)
4 PLCS 5 11
11
17 1
1 18
21 20
(RO, ORANGE)
(RI, YELLOW)
A SECTION A-A
2313451 Assembly, Lever, Control

1 2311071 1 . Bracket, Handlever 14 2313590 1 . Hose Assembly
2 2310929 1 . Handlever 15 2312177 1 . Decal, Winch In, Winch Out
3 18720W 2 . Capscrew 16 2307296W 1 . Decal, Switch Panel
4 15113W 2 . Locknut 17 242596 1 . Cable Tie
5 R833103 4 . Fitting 18 242597 1 . Cable Tie
6 209423 1 . Fitting 19 242598 1 . Cable Tie
7 212762 1 . Fitting 20 2307238W 1 . Label, RO
8 2310013 1 . Switch Assy, Yellow 21 2307239W 1 . Label, RI
9 234740 1 . Frame, Mounting 22 2306152W 1 . Label, PS
10 2311352 1 . Indicator Assy, Oil Filter 23 2306151W 1 . Label, T
11 2313462 2 . Hose Assembly
13 2310502 1 . Switch Assy, Green
H5C 11/2019
60
Hydraulic Group
Caterpillar 953 (H5CT2D**C953)
Page 1 of 2
CONNECT TO
PRESSURE SWITCH 1.36
FS SHIFTER
1.37.2 FORK TO FS
1.35 1.31
BLUE & BLACK YELLOW 1.31 1.34

WIRES & BLACK 1.5
WIRES
1.14
1.10 1.9
(BO, RO, RI, FS) 1.14
1.1
1.25 1.19 1.37.4 TP-A TO RO
1.22
1.37.1
1.23
1.18
1.3
1.2
1.20 1.15 1.37.5 BRAKE
1.12 1.13 1.11
1.26 MOTOR CASE

1.37.6 DRAIN TO PD
1.6
1.21
MOTOR CASE
1.8 DRAIN
1.16
1.14 1.15
1.7
2.1 2.2
1.8 3.1
WINCH MOTOR
1.14 SPEED
1.30 1.29
1.24 1.17
1.4
1.31
1.37.7
1.27
1.28
H5C 11/2019
61
Hydraulic Group
Page 2 of 2
1.1 2314984 1 Counterbalance Manifold 1.23 R833127 2 Fitting

Assy (See p. 79) 1.24 229383 3 Fitting
1.2 2313758 1 Control Manifold Assy 1.25 232984 1 Fitting
(See p. 77) 1.26 231822 1 Fitting
1.3 2314983 1 Bracket, Manifold 1.27 293628W 2 Capscrew
1.4 2313443 1 Bracket, Manifold 1.28 296420W 2 Washer
1.5 2316646 1 Bracket, Support, Hose 1.29 224120W 2 Capscrew
1.6 2312197 1 Tube Assembly, Motor A 1.30 221763W 2 Washer
1.7 2314986 1 Tube Assembly, Motor B 1.31 398567W 5 Screw, Flange
1.8 2307123W 2 Fitting 1.34 2311550 1 Clip, Harness Mounting
1.9 2307291W 1 Switch 1.35 209579 2 Clip, Insul
1.10 2304147W 1 Fitting 1.36 2315003 1 Harness, Wire, Winch
1.11 231444 2 Fitting 1.37 2315012 1 Kit, Hose
1.15 2307625W 3 Fitting 1.37.4 2315375 1 . Hose Assembly
1.17 2311500 1 Fitting Assembly 1.37.6 2312695 1 . Hose Assembly
1.18 R14040 1 Coupler, Male 1.37.7 2314993 1 . Hose Assembly
1.19 231439 2 Fitting 2.1 11740 2 Kit, Split Flange
1.20 236855 1 Fitting 2.2 24531 2 Fitting
1.21 R833801 1 Fitting 3.1 2306938W 1 Motor
1.22 231821 2 Fitting
232382 1 . O-Ring
H5C 11/2019
WINCH HYDRAULIC CONNECTIONS
62
Page 1 of 2
PP PORT TANK PORT

#4 ORFS #6 ORFS
DETAIL A
CONTROL VALVE CONNECTIONS
26
32
2X
SEE DETAIL B
29
FOR PORT
CONNECTIONS
30
28
33
35 34
27
31
'REEL IN'
CONNECTION
PORT "A1"
#16 ORFS 'REEL OUT'
CONNECTION
PORT "B" #16
ORFS
B
DETAIL B
COUNTERBALANCE VALVE CONNECTIONS
(REMOVE CAPS)
H5C 11/2019
63
Page 2 of 2
21 20 ATTACH DECALS
WITHIN EASY
VIEW OF OPERATOR
FRONT
GREEN LENS - CONNECT

GREEN AND BLUE WIRES 18 19 22
YELLOW LENS - CONNECT
YELLOW AND BLACK WIRES
CONTROL PLATE INSTALLATION
DECAL LOCATIONS
CONNECT 'TEE' OF CONSOLE HARNESS
TO SEAT POWER CONNECTION
17
CONNECT TO WINCH
INTERNAL HARNESS
23
WINCH HARNESS INSTALLATION
17 2315478 1 Console, Wire Harness 27 231955 1 Fitting

18 2310502 1 Switch Assy, Green 28 R834052 1 Fitting
19 2310013 1 Switch Assy, Yellow 29 2315618 2 Hose Assembly
20 2312177 1 Decal, Winch In, Winch Out 30 2315619 1 Hose Assembly
21 2313676 1 Decal, FS & Hi-Speed 31 2315620 1 Hose Assembly
22 2315593 1 Plate, Control Mounting 32 2315595 1 Bracket, Hose
23 2315594 1 Harness, Wire Extension 33 2315622 1 Bracket, Rear Hose
24 2315596 1 Plate, Stabilizer, Left 34 129563W 10 Cable Tie
25 2315597 1 Plate, Stabilizer, Right 35 R12577881 8' Sleeve, Cordura
26 R834106 2 Fitting
H5C 11/2019
64
Control Manifold Assembly
8 7
3
11
9 5
10
6 7
8 7
2311613 Manifold, Control Assy 7 235387 3 . Fitting
2 2310430 2 . Valve, Cartridge 8 2307227W 2 . Valve, Shuttle
R15668 1 . . Seal Kit 2307231W 1 . . Seal Kit
3 2307461W 1 . Valve, Directional 9 2310368 1 . Plug, Orifice
5 229345 1 . Fitting 10 Ref. . Manifold
6 2310369 1 . Plug, Orifice 11 2311592 1 . Valve, Brake
252566 1 . . Seal Kit
H5C 11/2019
65
Pilot Controller Handlever Assembly
7 11
6
5 8
10
9
4
3
12
1
13
2310929 Handlever, Pilot Controller
1 NSS 1 . Plate, Mounting 8 NSS 2 . Nut
2 NSS 2 . Screw 9 NSS 2 . Capscrew
3 NSS 1 . Link, Lever 10 2312609 1 . Lever, Hand
4 NSS 1 . Screw 11 2312610 1 . Cap
5 NSS 2 . Washer, Lock 12 2312608 1 . Bellows
6 NSS 1 . Level, Link 13 2312606 1 . Nut
7 NSS 1 . Pin, Shaft
H5C 11/2019
66
Pump Assembly
3 5 15
10
1
SECTION B-B 10 17
19 20
B B 4
6
14 18
13 16
2 9
7 8 11 12
2311085 Pump Assembly 10 R833251 3 . Fitting

1 2311018 1 . Pump 11 15134W 4 . Washer
2 128547W 1 . Nipple, Hose 12 18535W 4 . Capscrew
3 2304014W 1 . Manifold 13 231452 2 . Fitting
4 2304193W 1 . Gasket 14 231465 1 . Fitting
5 2307227W 1 . Valve, Shuttle 15 235387 1 . Fitting
2307231W 1 . . Seal Kit 16 R834253 2 . Fitting
6 293796W 4 . Capscrew 17 232984 3 . Fitting
7 2304257W 2 . Gasket 18 231822 2 . Fitting
8 2304258W 2 . Plate 19 231443 1 . Fitting
9 2306026W 1 . Cap 20 231821 1 . Fitting
232382 1 . . O-Ring
H5C 11/2019
67
Y Block Assembly
5 4
2311252 Assembly, Block, "Y"

1 2311090 1 . Block 4 293613W 3 . Capscrew
2 2311088 2 . Fitting 5 296418W 3 . Washer
3 2311414 1 . Mounting, Suction Tubing
H5C 11/2019
68
Hydraulic Filter Assembly
Caterpillar D6K2 (H5CH2E**C80A, H5CH2E**C801)
INLET 3 4
OUTLET
2
9 7
LABEL 'Fe'
8 6
LABEL 'Fa'
2311261 Filter Assembly

1 2305713W 1 . Assembly, Filter 4 2311275 1 . Bracket, Mounting
2305132W 1 . . Filter Head 5 134803W 4 . Screw, Ser Flg
2304112W 1 . . Filter Element 6 2310595 1 . Hose Assembly
2305712W 1 . . Pressure Switch 7 2311581 1 . Hose Assembly
2 235314 1 . Fitting 8 2310918 1 . Label, FA
3 R833115 1 . Fitting 9 2306157W 1 . Label, FE
H5C 11/2019
69
Switch Assembly
High Performance Winch (H5CH)
Caterpillar D6K (H5CH**C80A, H5CH**C801, H6HH*BC805)
5
3
4
2
2311350 1 Switch Assembly

2 234340 1 . Frame, Mounting 4 2310504 1 . Assy, w/Lock, 24V Red LED
3 2310013 1 . Assy, Switch, 24V Yellow LED 5 2311352 1 . Assy, Oil Filter Indicator
H5C 11/2019
70
8 7
3
11
9 5
10
6 7
8 7
2311613 Manifold, Control

2 2310430 2 . Valve, Solenoid Cartridge 7 235387 3 . Fitting
R15668 1 . . Kit, Seal 8 2307227W 2 . Valve, Cartridge Shuttle
252134 1 . . Valve 2307231W 1 . . Kit, Seal
2313921 1 . . Coil 9 2310368 1 . Plug, Orifice
3 2307461W 1 . Valve, Directional 10 Ref. 1 . Manifold, Control Block
2313495 1 . . Kit, Seal 11 2311592 1 . Directional Valve
5 229345 1 . Fitting 252566 1 . . Kit, Seal
6 2310369 1 . Plug, Orifice
H5C 11/2019
71
2311770 1 Assy, Control Manifold
1 2311771 1 . Body, Control Manifold 4 2312074 1 . Valve, Shuttle
2 2311592 1 . Valve, Directional 2312112 1 . . Seals, O-Ring
252566 1 . . Kit, Seal
3 2312073 2 . Valve, Cartridge
2314106 1 . . Base, Valve Cartridge
2313984 1 . . Coil
2312111 1 . . Kit, Seal
H5C 11/2019
72
Caterpillar PL61 (H5CH1D**C391), 953D (H5CT2D**C953)
6
2 5
1
2
2313473 Assy, Control Manifold
1 2311770 1 . Assy, Control Manifold 4 2307625W 1 . Coupler, Quick Male
(See p. 71) 5 R833257 1 . Fitting
2 R833251 6 . Fitting 6 R833200 1 . Fitting
3 R14040 1 . Coupler, Q.D. Male
H5C 11/2019
73
Direction Manifold Assembly
8 3
12
7
14
15
11
13
10
4
9 5 11
5
6
6
5 11
2313486 Assy, Directional Manifold
1 2307008W 1 . Manifold, Directional 8 229383 1 . Fitting
(See p. 74) 9 R834253 1 . Fitting
2 2307265W 1 . Valve, Counterbalance 10 231821 1 . Fitting
243815 1 . . Kit, Seal 232382 1 . . O-Ring
3 R833261 1 . Fitting 11 231820 1 . Fitting
4 234191 1 . Fitting 232383 1 . . O-Ring
5 2313661 1 . Valve, Check 12 232984 3 . Fitting
7 R833400 2 . Fitting 14 R833257 1 . Fitting
15 2311500 1 . Fitting Assembly
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Direction Manifold Assembly
12 7
11
15
11 10
3
11 11
6
2307008W Direction Manifold Assy
1 2307232W 1 . Manifold-Body 7 2307233W 1 . Plug
2 2307024W 1 . Valve, Cartridge 8 2307236W 1 . Valve, Cartridge Relief
2307235W 1 . . Seal Kit 2307246W 1 . . Seal Kit
3 2307234W 3 . Check Valve 11 222442W 5 . Fitting
2307245W 1 . . Seal Kit 12 2310978 1 . Orifice
6 220998W 1 . Set Screw 15 2307736W 1 . Orifice
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Caterpillar D6K H5CT**DC80, H5CT**DC801
2
2
11
2
3
4 9.1
9.2
8
2
7 1
10
2313635 Assy, Control Manifold
1 2311770 1 . Assy, Control Manifold 7 231955 1 . Fitting
(See p. 71) 8 231439 1 . Fitting
2 R833251 4 . Fitting 9 2311500 1 . Assy, Orifice Fitting
3 2307625W 1 . Coupler, Quick Male 9.1 2311499 1 . . Fitting, Modified
4 R14040 1 . Coupler, Q.D. Male 9.2 2310181 1 . . Plug, Orifice
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Filter Assembly
5 6
1
(INLET PORT)
10
3
9 7
4
11
8 2 (OUTLET PORT)
2313667 Assembly, Filter
1 R833276 1 . Fitting 7 2313679 1 . Weldment - Bracket, Filter
2 2313669 1 . Valve, Check 8 2313671 1 . Filter, Element
3 21527 1 . Fitting 9 2313672 1 . Filter, Head
4 252315 1 . Fitting 10 2313673 1 . Switch, Pressure Filter
5 R13802914 2 . Washer 11 209511 3 . Fitting
6 16836W 2 . Capscrew
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Caterpillar PL61 (H5CH1D**C391), C953D (H5CT2D**C953), D6K (H5CT1D**C80, H5CT1D**C801,
H5CT1D**C805)
Plug
3
2313758 Control Manifold Assy
1 2313759 1 . Manifold, Body, Control 3 2312073 2 . Valve, Solenoid
2 2311592 1 . Valve, Brake 2312111 1 . . Seal Kit
252566 1 . . Seal Kit 4 2312074 1 . Valve, Shuttle
2312112 1 . . Seal Kit
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Hydraulic Filter Assembly
INLET 3 4
OUTLET
2
9 7
LABEL 'Fe'
8 6
LABEL 'Fa'
2315786 Filter Assembly
4 2311277 1 . Bracket, Mounting
1 2305713W 1 . Assembly, Filter
5 134803W 4 . Screw, Ser Flg
2305132W 1 . . Filter Head
2304112W 1 . . Filter Element
2305712W 1 . . Pressure Switch
8 2310918 1 . Label, FA
2 235314 1 . Fitting
9 2306157W 1 . Label, FE
3 R833115 1 . Fitting
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Counterbalance Manifold Assembly
2314984 Counterbalance Manifold
Assembly
4 2312068 1 . Counterbalance Valve
243815 . . Kit, Seal
5 2307438W 2 . Relief Valve
259258 1 . . Seal Kit
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Section 4
Optional Equipment
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Fairlead
5 7
6 8.2
1 8.1
1
8.1
9
8.2
10
4 11
5
5 12 13
2
2.2
2.1
3
A = 3-Roller Fairlead
B = 4-Roller Fairlead
Item Part No. Qty A/B Description Item Part No. Qty A/B Description
2307784W 1-- Fairlead, 3-Roller
2306335W --1 Fairlead, 4-Roller 7 331767W 4/4 . Washer
1 2306333W 1/1 . Frame 8 2301907W 2/2 . Assy Roller
2 2301727W 1/2 . Assy Roller 8.1 2301742W 2/2 . . Spacer
2.1 2570W 2/4 . . Bushing 8.2 35135W 2/2 . . Bushing
2.2 2301961W 2/4 . . Spacer 9 2301706W 3/4 . Keeper
3 33394W 2/2 . Washer 10 398817W 3/4 . Screw, Flange
4 2301722W 1/2 . Shaft 11 2306330W 2/2 Block, Mounting
5 16001W 8/8 . Fitting, Lube 12 221777W 4/4 Washer
6 2306572W 2/2 . Shaft 13 221657W 4/4 Capscrew
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Arch Assembly
11
5 4
2.2
7 2.1
4
2.2
2
2.1
2.1
2.2
4
2
5
6
2.1
7 2.2
4
11
8
14
13
9
1 12
10
7 13
14
8
2301923W Assy Arch
1 2301922W 1 . Arch 7 16001W 8 . Fitting, Lube
2 2301910W 3 . Assy Roller 8 2821W 2 . Washer
2.1 2301742W 2 . . Spacer 9 2302120W 1 . Shaft
2.2 35135W 2 . . Bushing 10 221336W 4 . Nut
4 331767W 6 . Washer 11 2301919W 3 . Shaft
5 2301706W 3 . Keeper 12 2301925W 1 . Roller
6 398817W 3 . Capscrew 13 2301927W 2 . . Spacer
14 2817W 2 . . Bushing
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Wire Rope Assemblies
LENGTH
DRUM END
LOOSE END
Figure A
LENGTH
WEDGE SOCKET DRUM END

Figure B
Wire Rope Tail Chain & Hook

Wire Rope Diameter Breaking Strength Working Load Limit (lbs)
Dia (in) New (lbs) 3.5:1 Design Factor
5/8 41,200 13,000
3/4 58,800 34,200
7/8 79,600 34,200
Do not use larger than 5/8" diameter wire rope

if winch is equipped with arch assembly.
Part No. Wire Diameter Length FT (M) Part No. Wire Diameter Length FT (M)
WR5-279L 5/8" 279 (85) *c
WR5-423L 5/8" 423 (129) *a *a WR Series Wire Rope (Illustrated in Figure A)
WR6-197L 3/4" 197 (60) *c *b YS Series Wire Rope (Illustrated in Figure B)
WR6-298L 3/4" 298 (91) *a *c Length to fill drum to 2/3 capacity (recommended)
WR7-142L 7/8" 142 (43) *c *d Length to fill drum to full capacity
WR7-215L 7/8" 215 (66) *a
YS7-215LWS 7/8" 215 (66) *b
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Section 5
Recommended Service Parts, Intervals & Kits
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Recommended Winch Service Intervals and Kits
Following the service schedule recommended here investment. See Table 1 for recommended service inter-
to help keep tractor winch downtime to a minimum, vals, and Table 2 for recommended service kits.
optimize winch operation, and extend the life of your
Hydraulic Winch Maintenance

Recommended Winch Service Intervals
Hours or ** Months ** Filter *** Winch Gear Oil Brake & Clutch Major Overhaul
First 250 1 Change
Every 500 3 Change
Every 2,000 12 Change
Every 5,000 *Inspect
Every 10,000 *Evaluate
Lube rollers and check oil level and filter light every week.
* Evaluate = Service based on average winch use;
If used more than once a day, perform an overhaul.
If used less than once a day, remove covers and check to determine need.
* Inspect = Disassemble and inspect for wear.
** Service winch using the tractor's hour meter or the length of time the winch is mounted to the tractor, which-
ever occurs first.
*** Follow tractor schedule if using tractor filter.
Table 1 Recommended Winch Service Intervals
Service Kits for H5C Winches

Winch Serial
Service Description Kit Description Kit Part#
Number
Refer to tractor operator and
Filter change Filter kit All
service manuals
Check our website for current
Complete oil change
N/A All operator's and service manuals for
(every 1,000 hours)
appropriate oils
Clutch and brake overhaul Motor, reducer & brake
All 2312857
(every 5,000 hours) assembly rebuild kit
Major overhaul Intermediate/drum shaft &
All 2311896
(every 10,000 hours) brake assembly rebuild kit
Table 2 Routine Maintenance Kits
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H5C Hydraulic Winch Recommended Service Parts
The following pages list some of the service parts and kits that are available for your Allied H5C Winch.
Page 87 includes lists of gaskets and seals. Keep these parts in stock at all times for regular mainte-
nance. Order parts from the table based on your winch.
Page 87 and page 88 contain kits for 5,000 hour and 10,000 hour scheduled maintenance. Order these
kits in preparation for these intervals. Each kit includes all parts listed in the table. Order parts from the
table based on your winch.
Page 89 contains lists of wire rope assemblies and hose kits. Order parts or kits as required and as
relevant for your installation.
Page 90 contains lists of tool kits and diagnostic tools, which are useful when you install, maintain and
service your winches.
Note: Allied Winch parts manuals are available for no charge download at
http://www.alliedsystems.com/pubs/pubs.htm.
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Gaskets & Seals Order as Required

Quantity See Parts Order
Allied P/N Description
on Winch Manual Page Qty
2314873 Gasket, Hose Seal 1 Hydraulic/Electrical Installation
R15668 Seal Kit, Solenoid Cartridge Valve (2310430) 1 Valve Manifold Assembly
252566 Seal Kit, Directional Valve (P/N 2311592) 1 Control Manifold Assembly
259258 Seal Kit (Buna), Relief Valve (P/N 2307438W) 2 CBR Manifold Assembly
Seal Kit, Counterbalance Valve (P/N 2312068
243815 1 CBR Manifold Assembly
and 2307265W)
2307231W Seal Kit, Shuttle Valve (2307227W) 1 Control Manifold Assembly
2312111 Seal Kit, Cartridge Valve (P/N 2312073) 2 Control Manifold Assembly
2312112 Seal Kit, Shuttle Valve (P/N 2312074) 1 Control Manifold Assembly
Motor, Reducer & Brake Assembly Rebuild Kit, P/N: 2312857

Applies to: All
Service Interval: Every 5,000 Hours
in Kit Manual Page Quantity
2312857 Kit, Motor, Reducer & Brake Assy Rebuild 1
12916W . Ring, Snap 2 Motor Shaft
2306073W . Seal, Rotary 2 Hydraulic Group
89776W . O-Ring 3 Hydraulic Group
86596W . O-Ring 1 Hydraulic Group
87287W . O-Ring 1 Motor Shaft
246722 . Kit, Seal 1 Hydraulic Motor
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Intermediate/Drum/Idler Shaft, Motor and Brake Assembly Rebuild Kit, P/N: 2311896
Applies to: All
Service Interval: Every 10,000 hours
in Kit Manual Page Quantity
Kit, Intermediate, Idler, Drum Shaft, Motor &
2311896 1
Brake Assembly Rebuild
41207W . Bearing, Ball 1 Motor Shaft
41210W . Bearing, Ball 1 Motor Shaft
2306198W . Disc, Friction 7 Motor Shaft
2304874W . Plate, Separator 8 Motor Shaft
218214 . O-Ring 1 Intermediate Gear Shaft
212380 . O-Ring 1 Intermediate Gear Shaft
159940W . O-Ring 1 Intermediate Gear Shaft
2305923W . Cone, Roller Bearing 1 Intermediate Gear Shaft
45733W . Cup, Roller Bearing 1 Intermediate Gear Shaft
219114W . Cone, Roller Bearing 1 Intermediate Gear Shaft
2302515W . Cup, Roller Bearing 1 Intermediate Gear Shaft
133523W . Seal, Oil 1 Drum Shaft
339681W . Seal, Oil 1 Drum Shaft
219093W . Cone, Roller Bearing 1 Drum Shaft
219094W . Cup, Roller Bearing 1 Drum Shaft
12956W . Ring, Snap 2 Drum Shaft
219095W . Bearing, Roller 1 Drum Shaft
203533 . O-Ring 1 Drum Shaft
2304580W . Bearing, Cylinder Roller 1 Idler Shaft
41207W . Bearing, Ball 1 Idler Shaft
12916W . Ring, Snap 1 Idler Shaft
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Wire Rope Assemblies Order as Required

Order
Allied P/N Description Length Will Fill Drum To:
Quantity
WR5-279L Wire Rope Assy 5/8" TC 279' (85 M) 2/3 Capacity (Recommended)
WR5-423L Wire Rope Assy 5/8" TC 423' (129 M) Full Capacity
YS5-279LWS Wire Rope Assy 5/8" WS 279' (85 M) 2/3 Capacity (Recommended)
YS5-423LWS Wire Rope Assy 5/8" WS 423' (129 M) Full Capacity
WR6-298L Wire Rope Assy 3/4" TC 298' (91 M) Full Capacity
YS6-197LWS Wire Rope Assy 3/4" WS 197' (60 M) 2/3 Capacity (Recommended)
WR7-215L Wire Rope Assy 7/8" WS 215' (66 M) Full Capacity
YS7-142LWS Wire Rope Assy 7/8" TC 142' (43 M) 2/3 Capacity (Recommended)
TC = Tail chain and hook

WS = Wedge socket
Hose Kits Order as Required
Applies to: See “Relevant for Installation" Column

Quantity Order
Allied P/N Description Relevant for Installation
on Winch Quantity
2314767 Hose Kit, Winch Hydraulics 1
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Tool Kits
Order these Tool Kits as required for installation, maintenance and service of your winch(es).
Allied P/N Description Order Quantity
588466 Socket Set, 3/8DR 3/8" to 7/8" STD/Deep, 22 PC
588467 Socket Set, 1/2DR 3/8" to 1-1/4" STD/Deep, 30 PC
588468 Socket Set, 3/4DR 7/8" to 2-3/8" STD, 29 PC
588469 Wrench Set, 5/16" to 2-1/2", 31 PC
588527 Hex Key Sets, .025" to 5/8", 18 PC
588530 Socket Sets, 3/8DR 6mm-19mm 12 Point
588529 Socket Sets, 1/2DR 10mm-26mm 12 Point
588528 Wrench Sets, 7mm-24mm, 18 PC
588526 Hex Key Sets, .07mm-17mm, 15 PC
Diagnostic Tools Order as Required
Order these Tools as required for maintenance and service of your winch(es).
Allied P/N Description Order Quantity
906601 0 to 8700 PSI Digital Pressure Gauge W/Female QD Connector
69782 72" Hose Assembly W/QD Connectors Both Ends
70381 144" Hose Assembly W/QD Connectors Both Ends
69778 Multi-Meter, 12 Function
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Numerical Index
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Part No. Page Item No. Part No. Page Item No. Part No. Page Item No.
2310084 15 1.3 12944W 27 20.18 16243W 13 33. 4
2310084 16 4 12944W 27 20.18 16597W 40 2.22
2310085 15 1.1 12944W 29 20.18 16602W 8 4
2310085 16 1 129563W 63 34 16828W 44 38
2310086 15 1.2 12956W 30 18 16828W 52 38
2310086 16 2 1300780W 30 3 16830W 30 6
2310088 15 1.4 1314503W 30 2 16836W 76 6
2310088 16 3 1314656W 11 15.2 176208W 11 30.3
2310101 15 1.6 1314656W 13 15.2 176208W 13 30.3
2310101 16 12 1321665W 8 2 18535W 66 12
2310102 15 1.7 133523W 30 10 18588W 27 23.5
2310102 16 11 134803W 68 5 18588W 27 23.5
2310103 14 1.4 15086W 44 40 18588W 29 23.5
2310103 15 1.8 15086W 52 40 18720W 47 4
2310103 16 13 15113W 47 5 18720W 51 4
2310103 17 1.4 15113W 51 5 18720W 54 3
2311268 14 1.3.4 15113W 54 4 18720W 55 3
2311268 15 1.5.4 15113W 55 4 18720W 59 3
2311268 16 46.4 15113W 59 4 188210W 11 30.6
2311270 14 1.3.5 15134W 40 2.11 188210W 13 30.6
2311270 15 1.5.5 15134W 44 39 203438 46
2311270 16 46.5 15134W 52 39 203438 49
2311271 14 1.3.1 15134W 66 11 203438 52
2311271 15 1.5.1 15157W 40 2.1 203533 30 21
2311271 16 46.1 15158W 27 23.4 206289 48 32
2311273 14 1.3.2 15158W 27 23.4 206289 50 31
2311273 15 1.5.2 15158W 29 23.4 206289 53 30
2311273 16 46.2 15158W 30 5 209423 47 7
2311329 8 3 15256W 11 15.4 209423 59 6
2311330 8 5 15256W 13 15.4 209511 76 11
2311557 8 40 15290W 11 30.17 209579 37 1.30
2314967 17 1.3 15290W 13 30.17 209579 40 2.20
2315094 14 1.1 15315W 11 30.16 209579 61 1.35
2315094 17 1.1 15315W 13 30.16 210709 42 6.1
2315095 14 1.2 159940W 32 7 212762 47 8
2315095 17 1.2 16001W 81 5 212762 59 7
2313495 70 16001W 82 7 213257 58 30
11740 37 2.1 16151W 11 30.5 21527 76 3
11740 61 2.1 16151W 13 30.5 219066W 31 4
128547W 66 2 16243W 11 30.12 219084W 25 20.17
12916W 25 20.12 16243W 11 31.2 219084W 27 20.17
12916W 27 20.12 16243W 11 32.2 219084W 27 20.17
12916W 27 20.12 16243W 11 33. 4 219084W 29 20.17
12916W 29 20.12 16243W 13 30.12 219093W 30 15
12916W 31 6 16243W 13 31.2 219094W 30 16
12944W 25 20.18 16243W 13 32.2 219095W 30 19
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219114W 32 11 229447 49 32 2304147W 61 1.10
219288 42 6.3 229447 52 31 2304193W 66 4
220998W 74 6 2300842W 31 2 2304257W 66 7
221336W 82 10 2301706W 81 9 2304258W 66 8
221657W 81 13 2301706W 82 5 2304580W 31 3
221690W 14 1.9 2301722W 81 4 2304803W 32 14
221690W 15 1.13 2301727W 81 2 2304874W 25 20.21
221690W 16 8 2301742W 81 8.1 2304874W 27 20.21
221690W 17 1.9 2301742W 82 2.1 2304874W 27 20.21
221690W 18 7 2301907W 81 8 2304874W 29 20.21
221690W 19 7 2301910W 82 2 2305132W 68
221690W 20 14 2301919W 82 11 2305415W 32 18
221690W 21 14 2301922W 82 1 2305712W 68
221717W 32 13 2301923W 82 2305713W 68 1
221763W 37 1.28 2301925W 82 12 2305915W 32 10
221763W 57 1.21 2301927W 82 13 2305923W 32 8
221763W 61 1.30 2301961W 81 2.2 2306026W 66 9
221775W 30 8 2302120W 82 9 2306073W 25 20.14
221777W 81 12 2302333W 30 13 2306073W 27 20.14
221780W 14 1.1 2302334W 30 20 2306073W 27 20.14
221780W 15 1.14 2302335W 30 14 2306073W 29 20.14
221780W 16 9 2302336W 30 11 2306076W 25 24.2
221780W 17 1.10 2302338W 30 22 2306077W 25 20.10
221780W 18 6 2302379W 30 17 2306077W 27 20.10
221780W 19 6 2302513W 11 33. 2 2306077W 27 20.10
221780W 20 13 2302513W 13 33. 2 2306077W 29 20.10
221780W 21 13 2302515W 32 12 2306078W 25 20.2
222328 18 13 2302624W 32 6 2306078W 27 20.2
222328 58 39 2302625W 32 17 2306078W 27 20.2
222442W 74 11 2303221W 11 15.1 2306078W 29 20.2
222513W 48 27 2303221W 13 15.1 2306079W 25 24.3
222513W 50 26 2303256W 30 4 2306151W 47 14
222513W 53 25 2303257W 30 1 2306151W 51 12
224108W 32 23 2303609W 46 18 2306151W 54 15
224120W 37 1.27 2303609W 52 16 2306151W 55 13
224120W 57 1.22 2303848W 11 30.2 2306151W 59 23
224120W 61 1.29 2303848W 13 30.2 2306152W 47 13
225050W 32 15 2303902W 30 7 2306152W 51 11
227398 57 1.26 2303906W 32 2 2306152W 54 16
229345 64 5 2303907W 32 5 2306152W 55 14
229345 70 5 2303908W 32 16 2306152W 59 22
229383 37 1.24 2304014W 66 3 2306154W 47 15
229383 54 6 2304101W 11 30.4 2306154W 51 13
229383 61 1.24 2304101W 13 30.4 2306154W 54 17
229383 73 8 2304112W 68 2306154W 55 15
229447 46 34 2304147W 37 1.13 2306155W 47 16
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2306155W 51 14 2307121W 47 11 2307736W 74 15

2306155W 54 18 2307121W 51 9 2307784W 81
2306155W 55 16 2307122W 47 12 2307962W 33 15
2306157W 68 9 2307122W 51 10 2307962W 34 15
2306189W 11 1 2307123W 37 1.12 2310013 41 1.12
2306189W 13 1 2307123W 57 1 2310013 43 1.12
2306198W 25 20.20 2307123W 61 1.8 2310013 45 1.12
2306198W 27 20.20 2307226W 44 37 2310013 54 12
2306198W 27 20.20 2307226W 52 37 2310013 55 10
2306198W 29 20.20 2307227W 64 8 2310013 59 8
2306214W 27 23.1 2307227W 66 5 2310013 63 19
2306214W 27 23.2 2307227W 70 8 2310013 69 3
2306214W 29 23.2 2307231W 64 2310084 20 1
2306228W 27 22.1 2307231W 66 2310085 20 2
2306228W 29 21.1 2307231W 70 2310086 20 3
2306229W 31 7 2307232W 74 1 2310088 20 4
2306330W 81 11 2307233W 74 7 2310101 20 8
2306333W 81 1 2307234W 74 3 2310102 20 9
2306335W 81 2307235W 74 2310103 18 10
2306494W 27 24.3 2307236W 74 8 2310103 19 10
2306494W 27 23.1 2307238W 59 20 2310103 20 10
2306494W 29 23.1 2307239W 59 21 2310181 42 4.5
2306509W 13 32.1 2307245W 74 2310181 75 9.2
2306570W 11 30.1 2307246W 74 2310339 40 2.13
2306570W 13 30.1 2307265W 73 2 2310340 40 2.15
2306572W 81 6 2307282W 31 1 2310368 64 9
2306599W 25 20.4 2307289W 33 2310368 70 9
2306599W 27 20.4 2307291W 37 1.8 2310369 64 6
2306599W 27 20.4 2307291W 57 1.25 2310369 70 6
2306599W 29 20.4 2307291W 61 1.9 2310414 47 10
2306604W 25 20.5 2307296W 59 16 2310414 51 8
2306604W 27 20.5 2307342W 11 33.1 2310414 54 10
2306604W 27 20.5 2307342W 13 33.1 2310414 55 8
2306604W 29 20.5 2307438W 79 5 2310430 64 2
2306938W 27 25.1 2307461W 64 3 2310430 70 2
2306938W 27 25.1 2307461W 70 3 2310502 41 1.15
2306938W 34 2307625W 37 1.9 2310502 43 1.15
2306938W 37 3. 1 2307625W 40 3.9 2310502 45 1.15
2306938W 61 3.1 2307625W 42 4.1 2310502 59 13
2307008W 73 1 2307625W 57 1.8 2310502 63 18
2307008W 74 2307625W 61 1.15 2310504 54 13
2307024W 74 2 2307625W 72 4 2310504 55 11
2307037W 32 22 2307625W 75 3 2310504 69 4
2307081W 32 20 2307629W 42 4.11 2310535 40 2. 31
2307097W 11 31.1 2307694W 29 25.1 2310536 40 2.17
2307097W 13 31.1 2307694W 32 2310543 40 2.14
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2310554 40 2.21 2311270 20 12. 5 2311592 64 11
2310581 42 4.4 2311271 20 12.1 2311592 70 11
2310582 42 4.7 2311273 20 12. 2 2311592 71 2
2310591 41 1.22.2 2311275 68 4 2311592 77 2
2310591 43 1.22.2 2311302 20 12 2311592 78 2
2310595 68 6 2311343 40 3.1 2311613 40 2.10
2310603 40 2. 25 2311344 47 9 2311613 70
2310688 42 4.8 2311344 51 7 2311613 64
2310918 68 8 2311344 54 9 2311770 71
2310929 47 2 2311344 55 7 2311770 72 1
2310929 54 2 2311350 47 3 2311770 75 1
2310929 59 2 2311350 51 3 2311771 71 1
2310929 65 2311350 69 2312068 79 4
2310978 74 12 2311352 54 14 2312073 71 3
2311018 66 1 2311352 55 12 2312073 77 3
2311071 47 1 2311352 59 10 2312073 78 3
2311071 59 1 2311352 69 5 2312074 71 4
2311085 48 19 2311411 25 22.1 2312074 77 4
2311085 50 18 2311411 27 22.1 2312074 78 4
2311085 53 17 2311412 31 7 2312111 71
2311085 66 2311414 67 3 2312111 77
2311088 67 2 2311485 49 38 2312111 78
2311089 48 29 2311499 75 9.1 2312112 71
2311089 50 28 2311500 37 1.11 2312112 77
2311089 53 27 2311500 61 1.17 2312112 78
2311090 67 1 2311500 73 15 2312119 44 41
2311091 48 30 2311500 75 9 2312119 52 41
2311091 50 29 2311534 47 18 2312177 41 1.13
2311091 53 28 2311534 51 16 2312177 43 1.13
2311092 48 31 2311534 54 20 2312177 45 1.13
2311092 50 30 2311534 55 18 2312177 52 49
2311092 53 29 2311541 46 38 2312177 59 15
2311097 46 43 2311547 48 22 2312177 63 20
2311097 49 35 2311547 50 21 2312197 37 1.6
2311097 52 34 2311547 53 20 2312197 61 1.6
2311098 48 28 2311550 37 1.33 2312358 57 1.14
2311098 50 27 2311550 61 1.34 2312606 65 13
2311098 53 26 2311560 49 37.6 2312608 65 12
2311252 48 24 2311561 49 37.7 2312609 65 10
2311252 50 23 2311562 46 37 2312610 65 11
2311252 53 22 2311562 49 37.4 2312695 37 1.40.6
2311252 67 2311564 46 33 2312695 61 1.37.6
2311261 46 17 2311564 49 37.1 2313443 37 1.4
2311261 49 16 2311581 68 7 2313443 57 1.20
2311261 68 2311582 46 36 2313443 61 1.4
2311268 20 12. 4 2311582 49 37.2 2313446 57 1.9
H5C 11/2019
96
2313451 58 23 2313758 37 1.2 231440 61 1.16
2313451 59 2313758 61 1.2 231443 40 2.7
2313453 58 33 2313758 77 231443 45 1.22
2313454 58 21 2313758 78 231443 66 19
2313455 58 22 2313759 77 1 231444 37 1.14
2313456 57 1.13 2313759 78 1 231444 61 1.11
2313457 57 1.16 2313766 41 1.20 231450 40 2.12
2313458 57 1.18 2313766 43 1.20 231452 66 13
2313460 57 1.5 2313766 45 1.20 231463 40 3.10
2313461 57 1.6 2313783 47 17 231465 37 1.15
2313462 59 11 2313783 51 15 231465 61 1.12
2313463 59 12 2313783 54 19 231465 66 14
2313473 57 1.19 2313783 55 17 2314873 44 36
2313473 72 2313784 47 19 2314873 52 36
2313486 57 1.24 2313784 51 17 2314967 18 11
2313486 73 2313784 54 21 2314967 19 11
2313505 58 24 2313784 55 19 2314983 37 1.3
2313506 58 25 2313785 47 20 2314983 61 1.3
2313566 57 1.27 2313785 51 18 2314984 37 1.1
2313567 58 27 2313785 54 22 2314984 61 1.1
2313568 57 1.30 2313785 55 20 2314984 79
2313590 59 14 2313790 46 15 2314986 37 1.7
2313635 75 2313790 47 2314986 61 1.7
2313639 37 1.40.1 2313790 49 14 2314993 37 1.40.7
2313639 61 1.37.1 2313921 70 2314993 61 1.37.7
2313643 41 1.16 2313984 71 2315003 37 1.39
2313643 43 1.16 2314046 18 9 2315003 61 1.36
2313643 45 1.16 2314046 19 9 2315012 37 1.40
2313660 58 20 2314046 41 1.21 2315012 61 1.37
2313661 73 5 2314046 43 1.21 2315094 18 1
2313662 57 1.17 2314062 25 20.1 2315094 19 1
2313663 37 1.34 2314062 27 20.1 2315095 18 2
2313663 57 1.29 2314062 27 20.1 2315095 19 2
2313667 58 35 2314062 29 20.1 2315112 41 1.22
2313667 76 2314106 71 2315112 43 1.22
2313668 58 36 2314384 40 2.16 2315124 41 1.22.1
2313669 76 2 231439 32 21 2315124 43 1.22.1
2313670 58 37 231439 37 1.20 2315371 41 1.22.3
2313671 76 8 231439 51 6 2315371 43 1.22.3
2313672 76 9 231439 55 5 2315372 41 1.22.4
2313673 76 10 231439 61 1.19 2315372 43 1.22.4
2313676 41 1.17 231439 75 8 2315374 37 1.40.3
2313676 43 1.17 231440 37 1.18 2315374 61 1.37.3
2313676 45 1.17 231440 40 2.23 2315375 37 1.40.4
2313676 63 21 231440 57 1.2 2315375 61 1.37.4
2313679 76 7 231440 58 17 2315440 21 1
H5C 11/2019
97
2315461 21 2 231821 73 10 237349 48 21
2315463 21 7 231822 37 1.23 237349 50 20
2315470 21 11 231822 40 3.3 237349 53 19
2315471 21 8 231822 61 1.26 238056 33 3
2315476 21 3 231822 66 18 238056 34 2
2315478 63 17 231955 37 1.16 238058 33 5
2315561 51 2 231955 46 16 238058 34 5
2315561 55 2 231955 49 15 238059 33 12
2315593 63 22 231955 52 14 238059 34 12
2315594 63 23 231955 57 1.3 238060 33 1
2315595 63 32 231955 58 18 238060 34 1
2315596 21 24 231955 61 1.13 238061 33 2
2315596 63 24 231955 63 27 238061 34 4
2315597 21 25 231955 75 7 238062 33 6
2315597 63 25 232382 37 238062 34 6
2315618 63 29 232382 40 238063 33 7
2315619 63 30 232382 61 238063 34 7
2315620 63 31 232382 66 238064 33 8
2315622 63 33 232382 73 238064 34 8
2315645 52 13 232383 73 238065 33 9
2315645 54 232984 37 1.22 238065 34 9
2315650 54 1 232984 40 3.2 238067 33 11
2315780 46 232984 42 4.14 238067 34 11
2315780 49 232984 61 1.25 238068 33 14
2315780 51 232984 66 17 238068 34 14
2315781 51 1 232984 73 12 238070 33 16
2315783 52 232984 75 10 238070 34 16
2315783 55 234191 73 4 238071 33 22
2315784 55 1 234340 69 2 238071 34 22
2315786 52 15 234740 54 11 238072 33 21
2315789 52 42 234740 55 9 238072 34 21
2315790 52 43 234740 59 9 238073 33 17
2315791 52 44 235314 68 2 238073 34 17
2315792 52 45 235387 54 5 238074 33 18
2315793 52 46 235387 64 7 238074 34 18
2316646 37 1.5 235387 66 15 238075 33 19
2316646 61 1.5 235387 70 7 238075 34 19
2317087 45 1.23 235387 73 13 238076 33 20
2317088 45 1.24 236855 37 1.21 238076 34 20
2317089 45 1.25 236855 42 4.2 238077 33 13
2317090 45 1.26 236855 61 1.20 238077 34 13
231820 73 11 236855 75 11 238078 33 24
231821 37 1.38 236972 46 238078 34 23
231821 40 3.4 236972 49 238080 33 23
231821 61 1.22 236972 52 238080 34 25
231821 66 20 236973 40 2.2 242587 41 1.18
H5C 11/2019
98
242587 43 1.18 27725 50 19 318702W 17 1.19
242587 45 1.18 27725 53 18 318702W 18 8
242587 46 42 2817W 82 14 318702W 19 8
242587 49 34 2821W 82 8 318702W 20 29
242587 52 33 293613W 67 4 318702W 21 16
242596 59 17 293628W 14 1.3.3 331767W 81 7
242597 59 18 293628W 15 1.5.3 331767W 82 4
242598 59 19 293628W 16 46.3 33394W 81 3
242629 58 31 293628W 20 12. 3 334442W 25 20.19
242683 40 4.2 293628W 37 1.25 334442W 27 20.19
242818 57 1.15 293628W 61 1.27 334442W 27 20.19
243178 37 1.40.5 293637W 21 12 334442W 29 20.19
243178 61 1.37.5 293647W 48 23 334475W 25 20.16
243502 42 6.2 293647W 50 22 334475W 27 20.16
243815 73 293647W 53 21 334475W 27 20.16
243815 79 293708W 21 5 334475W 29 20.16
24531 37 2.2 293729W 14 1.6 339681W 30 12
24531 61 2.2 293729W 15 1.11 35135W 81 8.2
245926 40 4.1 293729W 16 5 35135W 82 2.2
245926 52 50 293729W 17 1.6 398567W 11 30.7
249538 40 4.3 293729W 18 3 398567W 13 30.7
252134 70 293729W 19 3 398567W 37 1.29
252315 76 4 293729W 20 6 398567W 57 1.10
252566 64 293796W 66 6 398567W 61 1.31
252566 70 296418W 67 5 398817W 11 30.8
252566 71 296420W 14 1.3.6 398817W 11 33. 3
252566 77 296420W 15 1.5.6 398817W 13 30.8
252566 78 296420W 16 46.6 398817W 13 33. 3
254777 53 51 296420W 20 12. 6 398817W 14 1.8
2570W 81 2.1 296420W 21 9 398817W 15 1.9
257331 37 1.40.2 296420W 37 1.26 398817W 17 1.8
257331 57 1.12 296420W 58 19 398817W 18 12
257331 61 1.37.2 296420W 61 1.28 398817W 19 12
259258 79 296430W 21 4 398817W 20 11
264159W 11 30.9 296434W 14 1.5 398817W 37 1.35
264159W 13 30.9 296434W 15 1.12 398817W 57 1.11
264159W 27 20.25 296434W 16 7 398817W 81 10
264159W 29 20.25 296434W 17 1.5 398817W 82 6
274044W 14 1.7 296434W 18 4 398820W 25 20.23
274044W 15 1.1 296434W 19 4 398820W 27 20.23
274044W 16 6 296434W 20 5 398820W 27 20.23
274044W 17 1.7 313022W 25 20.25 398820W 29 20.23
274044W 18 5 313022W 27 20.25 398828W 27 23.3
274044W 19 5 318702W 14 1.19 398828W 27 23.3
274044W 20 7 318702W 15 1.15 398828W 29 23.3
27725 48 20 318702W 16 10 398829W 25 24.4
H5C 11/2019
99
399784W 40 2.34 R13846 58 28 R833251 75 2
399939W 25 24.1 R14040 37 1.10 R833253 40 2.5
41207W 25 20.13 R14040 40 3.7 R833253 57 1.4
41207W 27 20.13 R14040 61 1.18 R833253 58 32
41207W 27 20.13 R14040 72 3 R833257 72 5
41207W 29 20.13 R14040 75 4 R833257 73 14
41207W 31 5 R15668 64 R833260 40 2.6
41210W 25 20.11 R15668 70 R833261 73 3
41210W 27 20.11 R525293 25 20.29 R833276 76 1
41210W 27 20.11 R525293 27 20.29 R833301 40 2.24
41210W 29 20.11 R525293 27 20.29 R833400 73 7
45733W 32 9 R525293 29 20.29 R833407 58 26
589423 40 4.4 R833103 40 2. 27 R833801 37 1.19
589423 52 52 R833103 41 1.14 R833801 61 1.21
61056W 32 3 R833103 43 1.14 R833804 46 39
61142W 32 1 R833103 45 1.14 R833804 52 32
86596W 25 20.8 R833103 47 6 R834000 58 34
86596W 27 20.8 R833103 54 7 R834003 58 16
86596W 27 20.8 R833103 59 5 R834052 63 28
86596W 29 20.8 R833115 68 3 R834056 58 15
87287W 25 20.9 R833117 41 1.11 R834106 63 26
87287W 27 20.9 R833117 43 1.11 R834201 57 1.23
87287W 27 20.9 R833117 45 1.11 R834253 42 4.13
87287W 29 20.9 R833127 37 1.37 R834253 66 16
89776W 25 20.6 R833127 46 44 R834253 73 9
89776W 27 20.6 R833127 49 36 R834254 42 4.12
89776W 27 20.6 R833127 52 35 WR5-279L 83
89776W 29 20.6 R833127 61 1.23 WR5-423L 83
917373W 27 23.6 R833200 55 6 WR6-197L 83
917373W 27 23.6 R833200 72 6 WR6-298L 83
917373W 29 23.6 R833200 75 5 WR7-142L 83
93927W 11 15.3 R833201 54 8 WR7-215L 83
93927W 13 15.3 R833204 75 6 Y09C-M1025 58 38
R12024 49 37.5 R833218 73 6 Y09C-M1030 21 10
R12303 46 35 R833251 25 20.28 Y09G-0616 32 4
R12303 49 37.3 R833251 27 20.28 Y17C-0624 46
R12577881 63 35 R833251 27 20.28 Y17C-0624 52
R13801834 40 2.4 R833251 29 20.28 Y17C-1024 30 9
R13802914 48 26 R833251 37 1.17 Y73G-0816 25 20.3
R13802914 50 25 R833251 40 2.3 Y73G-0816 27 20.3
R13802914 53 24 R833251 40 3.8 Y73G-0816 27 20.3
R13802914 76 5 R833251 42 4.6 Y73G-0816 29 20.3
R13807642 37 1.36 R833251 57 1.7 Y73G-0840 25 20.15
R13807642 57 1.28 R833251 61 1.14 Y73G-0840 27 20.15
R13811011 48 25 R833251 66 10 Y73G-0840 27 20.15
R13811011 50 24 R833251 72 2 Y73G-0840 29 20.15
R13811011 53 23 YS7-215LWS 83
H5C 11/2019
® To find a dealer in your area,
Call: (503) 625-2560,
Fax: (503) 625-7269, or
E-mail: marketing@alliedsystems.com, or
Visit our website: http://www.alliedsystems.com
599029W-CAT 11/2019 Printed in USA

599029W-CAT Manual Partes h5c

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Parts Manual

Please check the Allied Systems website

Read, understand and observe the Safety Summary on pages 1

Winch serial number _________________________

Date put into service _________________________

NOTE: This publication may be translated to different languages for

Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Nameplate & Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Section 1 Frame/Covers/Mounting Parts. . . . . . . . . . . . . . . . . . . 9

Section 2 Gear/Shaft Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Section 4 Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . 80

Section 5 Recommended Service Parts, Intervals & Kits. . . . . 84

WARNING All possible safety hazards cannot be

CAUTION • Read, understand, and follow the operating,

NOTICE • Stay in the operator’s seat when operating the winch.

• Do not stand on the vehicle when operating the

• This winch is neither intended, designed, nor rated

• Do not pull the hook through the throat or over the

• When the winch is not in use, make sure the control

• Observe jobsite rules.

• Do not use the control levers for hand holds when

• Be in complete control at all times.

• Do not use the control levers as hangers for clothes,

• Do not leave the vehicle when the winch wire rope

• Make sure that any hand signals used by ground WARNING

xx ensure that the operator is winching in slowly, DANGER

• Inspect the winch before each use:

xx Make sure that the controls and instruments

• Use only the lubricants listed in the Recommended

Hydraulic Operation Type

Circled numbers in Figure 1 indicate possible gear ratios.

Figure 2, Internal Options

Indent dots are used to indicate assemblies and Figure 3, Abbreviations

Hydraulic System (Pump) Winch Case (Gear Train)

Figure 5, Recommended Oil List

Also see our website, www.alliedsystems.com, where

ALLIED SYSTEMS COMPANY

MODEL:   

A 4 A MADE IN USA 2315005 REV B

2 3 STAMP SERIAL NO. USING 1/2

WINCH SIDE VIEW

REPLACE FUEL TANK GUARD

TRACTOR REAR FACE

REMOVE LOCK FROM

1.4 WINCH & GUARD INSTALLATION

1.5.4 USE EXISTING HARDWARE

1.5.6 TRACTOR REAR FACE

USE EXISTING HARDWARE

TORQUE TO 700-735 ft-lbs

TRACTOR REAR FACE

TORQUE TO 700-735 ft-lbs

MOUNTING BRACKET INSTALLATION

8X 46.6 46.3 46.2

1 2310085 1 . Bracket, Mounting, LH Upper 11 2310102 1 . Guard, Hose, LH

1.9 1.10 1.19

TRACTOR REAR FACE

1.1 2315094 1 Bracket, Mounting, LH 1.7 *a 274044W 6 Capscrew

*a Uses 318702W Thread Lock

13 Secure to hole edge

RE-USE EXISTING HARDWARE USE ITEM 9 TO TIGHTEN

MODEL: