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3408 Timing Geaars

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The document outlines the process for removing and installing timing gears on an engine.

The steps to remove timing gears include removing the bolts, plate and gear assembly from the shaft, removing the bearing from the gear assembly, removing the thrust washer and shaft from the engine block, and removing the crankshaft gear if necessary.

The steps to install timing gears include heating the gear, aligning the notch in the gear with the dowel in the crankshaft, installing the gear on the crankshaft, installing the shaft and bolts, installing the thrust washer, pressing the bearing into the bore of another gear, installing that gear and making sure the timing marks align, and installing the thrust plate.

834B TRACTOR / POWER SHIFT / 92Z00001-UP (MACHINE) POWERED BY 34...

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Shutdown SIS

Previous Screen

Product: WHEEL DOZER


Model: 834B WHEEL DOZER 92Z
Configuration: 834B TRACTOR / POWER SHIFT / 92Z00001-UP (MACHINE) POWERED BY 3408 ENGINE

Disassembly and Assembly


3408 VEHICULAR ENGINE FOR 834B WHEEL TRACTOR AND 836 LANDFIL
Media Number -SENR2604-01 Publication Date -01/08/2003 Date Updated -22/11/2010

SENR26040040

Timing Gears
SMCS - 1206-12; 1206-11

Remove Timing Gears

START BY:

a) remove camshaft

1. Remove the bolts, plate (1) and gear assembly (2) from the shaft.

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2. Use a press and tool group (A) to remove the bearing from gear assembly (2).

3. Remove thrust washer (3) from shaft (4).

4. Remove the bolts and shaft (4) from the engine block.

5. If removal of the crankshaft gear (5) is necessary, use tooling (B) to remove gear (5) from the
crankshaft. Removal of the gear is made easier by an increase of the outside diameter of the gear
with a torch.

Install Timing Gears

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1. Heat gear (1) to a maximum temperature of 233°C (451°F).

2. Make an alignment of the notch in the gear with the dowel in the crankshaft. Make sure the
timing mark on gear (1) is toward the outside. Install gear (1) on the crankshaft until it is against
the shoulder on the crankshaft.

3. Put shaft (2) in position and install the bolts that hold it to the engine.

4. Put thrust washer (3) on shaft (2).

5. Use tooling (A) and a press to push the bearing into the bore in gear (4). The inside diameter of
the bearing must be 63.602 ± 0.038 mm (2.5040 ± .0015 in.) after installation.

6. Install gear (4) on the shaft. Make sure the timing mark on gear (4) is in alignment with the
timing mark on crankshaft gear (6).

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7. Install thrust plate (5) on shaft (2). The groove in plate (5) is toward gear (4) in a vertical
position.

END BY:

a) install camshaft

Copyright 1993 - 2019 Caterpillar Inc. Wed Sep 25 20:24:20 UTC+0200 2019
All Rights Reserved.
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