Design. Ref - Decuments: API 650, 11TH - ED M09
Design. Ref - Decuments: API 650, 11TH - ED M09
Design. Ref - Decuments: API 650, 11TH - ED M09
Decuments
API 650 ,11TH.ED
M09
1 EVALUATION OF MATERIAL API650 -5.6.2 Tabel5-2a
2 EVALUATION OF SHELL THK. API650 -Clause 5.6.3.2
3 EVALUATION OFBOTTOM PLATE API650 -Clause 5.5
4 EVALUATION OFBOTTOM SKETCAPI650 - Clause 5.4
5 EVALUATION OF ROOF THICKNEAPI650- Clause5.10.4 & 5.10.5
6 STABILITY CHECK AGAINST WIN API650 - Clause 5.9.7.1
7 SHELL TRANSFORMER API650- Clause 5.9.7.2
8 WIND GIRDER STIFFENING API650- Clause5.9.5
9 OVERTURNING MOMENT AGAINSAPI650-Clause 5.11.1
WIND LOAD
10 UNANCHORED TANKS STABILITYAPI 650 -5.11.2
11 STABILITY CHECK SEISMIC API650-APPENDIX E
12 VENT SIZE CALC. API650-Clause -API2000
13 REINF. AROUND OPENING API650-Clause5.7
4 .0 CALCULATION ROOF COMPRSSION RING AGAINST INTERNAL PRESSURE
(APPENDIX-F CALCULATIONS)
Tank diameter = 14.6 m
Tank Weight = 536,763 N
as per F.1.2 .Internal Pressure X Cross sec.Area of Tank = 0N
Internal Pressure Uplift < Total Tank Weight
4 .1 COMPRESSION ZONE AREA AGAINST INTERNAL PRESSURE AS PER APPENDIX -F
4 1.1 Compression area as per API 650 clause F4.1
Areq. =D2 (Pi-0.08th)/ 1.1 tan ϴ = -465 mm2
Where : Internal Pressure Pi = 0.00 Kpa
Roof thickness th = 5.00 mm
Detail -b
SI METRIC UNIT :-
Shell Shell Actual Transposed Since H1 > H2, therefore the intermediate
course thickness width width wind girder is/are Not required
tsc.cor W Wtr
(mm) (mm) (mm) Minimum number of intermediate wind
1 10.00 1,980 1,133 girders required,
2 8.00 1,980 1,980 = 0
3 6.00 1,980 4,065
4 6.00 1,950 4,003 Location of intermediate wind girders from
5 6.00 1,860 3,818 top of tank,
L1 = - mm
L2 = - mm
L3 = - mm
L4 = - mm
L5 = - mm
transformed shell, 14,999 mm
1.0
Stem in
Condensate
Steam Coil Data
1.1 Operating Pressure 4 ata
1.2 Pressure at inlet of Coil heater 4 ata
1.3 Steam temp.at design pressure of coil 168 0
C
Max. bending moment assumed simply supp. from one side and continous from other side
M=Winf.*L2/10 7171.45 Kg.cm/m
As per 5.10.3.1 .stress should not exceed limitations specified in AISC
Fa=0.75 FY = 1911.97 Kg/cm2
Req.Plate thickness of Roof , tr =(6*M /(B*Fb))=0.5 4.74394 mm
where
* Plate width B = 100 cm
* Corrosion allowance ca = 0.00 mm
* tmin.
Min.thk. including corr.allowan = 4.744 mm
* Provided thk.of Roof Plates tp. = 5.0 mm
C2 ϴ
Rb Rf
7m
60
Lateral Bracing>>>>>>>>> X 60 X 6
C.S.A = 684 mm2
W, 5.4 kg/m
No. of Lateral Bracing along Main Beam+Ring Rafters which working as Lateral Bracin 3
Compressive transmitted from Main Rafter To Ring Rafter =Cx sinß/sinφ = 3218.96 kg
ß angle between Ring Beam and Main Rafter = 1.35 rad
φ angle between Main rafters = 0.45 rad
Tenstion stress ,fc = 15.39 Mpa
Allowable stress =0.68 Yield Stress( for Tenstion) 170 Mpa safe
Bracing weight ( Approx.) 780 kg
Design of Crown Ring TOP Part ( Reff.Roark 5 th eddition Tabel 17 Ref.No.7)
3
2
d 150 mm
c b 100 mm
1 s 10 mm
t 10 mm
h 130 mm
Compressive Forces on Crown Ring weld size 12 mm
2/α 8.9127
1/sinα 4.494
cosα 0.9749
sin2α 0.0495
α *(cosα/sin2α) 4.4183
Radial displacement between each load point (inwards) 0.04 mm OK
Structure 4,607.7 kg
Curb section 2,791.22 kg
Total Weight of strcture 7,398.92 kg
Plates 6,946.4 kg
6 .0 WIND LOAD CALCULATION (OVERTURNING STABILITY)
6 .1 WIND DESIGN CALCULATION
Internal design pressure, Pi ( @ 0.0 mbarg. ) = 0 N/mm²
Insulation thickness, ti = #REF! mm
Nominal diameter of tank, D = #REF! mm
Tank height , Hs = #REF! mm
Roof slope, ß° = 9.470 °
Roof height, Hr = #REF! mm
Height from tank bottom to shell centre, Ls = #REF! mm
Height from tank bottom to roof centre,Lr = #REF! mm
Min. depth of product (always present in tank) , Hw = #REF! mm
Weight of tank, (corroded condition) Wt #REF! kg ) = #REF! N
Weight of Remining product Ww ------------------ = #REF! N
Weight of shell @ Attachements(corroded) , WDL (@ #REF! kg ) = #REF! N
Wind Speed = 150 kmph
6 .2 WIND FORCE CALCULATION
As per API 650 clause 5.2.1(j), the wind pressure are as follows:-
Wind pressure on conical surfaces , wr (@ 30.00 psf ) = 0.0014369 N/mm²
Wind pressure on cylindrical surfaces, ws (@ 18.00 psf ) = 0.0008621 N/mm²
Wind correction factor, kw (= V /190)² = 4.00
Projected area of roof, Ar ( = 0.5..Do.Hr ) = #REF! mm²
Projected area of shell, As ( = .Do.(Hs +6000) = #REF! mm²
Total wind load exerted on roof, ( = wr.kw.Ar ) = #REF! N
Total wind load exerted on shell,( = ws.kw.As ) = #REF! N
Wind shear Force acting on the Tank = #REF! N
Total wind moment on tank, Mw ( = Fr.Lr + Fs.Ls ) = #REF! Nmm
6 .3 OVERTURNING STABILITY AGAINST WIND LOADING
D/2
Wind lo H
shell, FS
where:
Mpi = Moment about the shell-to-bottom joint from design internal pressure
= Uplift thrust on roof due to internal pressure x 1/2 tank diameter
= ( 1/4 p. D2. Pi ). 1/2. D = #REF! Nmm
MDL = Moment about the shell-to-bottom joint from the weight of the
shell and the roof supported by the shell.
= 0.5. D. WDL = #REF! Nmm
MF = Moment about the shell-to-bottom joint from liquid weight (wa) = #REF! Nmm
= (wa. p D). D
1000 2
I
Ai = 2.5 Q Fa So = 0.12
Rwi
When Tc ≤ TL
Ts I
c= 2.5 K Q Fa So ≤ Ai = #REF!
Tc Rwc
When Tc > TL
Ts .TL I
c= 2.5 K Q Fa So ≤ Ai = #REF!
Tc 2
Rwc
where
Q = Scaling factor = 1
K = Coefficient to adjust the spectral damping from 5% - 0.5% = 1.5
Fa = Acceleration based site coefficient as per Table E-1 = 1.7
Fv = Velocity-based site coefficient as per Table E-2 = 2.8
So = Substitution for seismic peak ground acceleration Sp = 0.1
Rwi = Force reduction coefficient for impulsive mode as per Table E-4= 4
Rwc = Force reduction coefficient for convective mode as per Table E-= 2
TL = Regional dependent transition period for longer period = 4s
ground motion
Tc = First mode sloshing wave period for convective mode = #REF! s
Ts = Fv. S1/ Fa. Ss = 4.58
7 .1.3CONVECTIVE (SLOSHING ) PERIOD
The first mode sloshing wave period,
Tc = 1.8 Ks √ D = #REF! s
where,
Ks = sloshing period coefficient
0.578
Ks = 3.68 H = #REF!
tanh
D
Fv . S1
Ts =
Fa . Ss
= 4.58
where,
Fa = Acceleration based site coefficient (at 0.2 sec perios)
as per Table E-1 = 1.2
Fv = Velocity-based site coefficient (at 1 sec. period) as per Table E- = 1.6800
D 3.67H
Wc = 0.230 tanh . Wp = #REF! N
H D
7 .2.2CENTER OF ACTION FOR EFFECTIVE LATERAL FORCES
The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the impulsive liquid force for ringwall moment,
Xi = 0.375H = #REF! mm
D
Xi = 0.5 - 0.094 .H = #REF! mm
H
The height from the bottom of the Tank Shell to the center of action of the lateral
seismic forces related to the convective liquid force for ringwall moment,
3.67 H
cosh -1
D
c = 1.0 - .H = #REF! mm
3.67H 3.67 H
sinh
D D
7 .2.3OVERTURNING MOMENT
The seismic overturning moment at the base of the tank shell shall be the SRSS summation of the impulsive
and convective components multiplied by the respective moment arms to the center of action of the forces.
Ringwall moment,
Mrw = [Ai ( Wi. Xi + Ws. Xs + Wr. Xr)]2 + [Ac (Wc. Xc)]2 = #REF! Nmm
= #REF! Nm
7 .2.4SHEAR FORCE
The seismic base shear shall be defined as the SRSS combination of the impulsive and convective components.
Anchorage Ratio, J
Mrw
J= = #REF!
D ( Wt (1 - 0.4 Av) + Wa )
2
where,
Av = Vertical earthquake acceleration coefficient = 2
Wt = Tank and roof weight acting at base of shell = #REF! N/mm
wa = Resisting force of the annulus = #REF! N/mm
If the thickness of the bottom plate under the shell is thicker than the remainder
of the bottom, then the minimum radial width of the bottom plate,
Fy
L= 0.01723 ta = #REF! mm
H. Ge
The maximum width of annulus for determining the resisting force, 0.035 = #REF! mm
1.273 Mrw 1
sc = wt ( 1 + 0.4 Av) +
D 2
ts = #REF! N/mm
83.ts
Fc = + 7.5{G.H}½
2.5D = #REF! N/mm²
where:
For SUG I and II,
When Tc ≤ 4
1 Ts
Af = K. SD1. I. =2.5 K Q Fa So = #REF!
Tc Tc
When Tc > 4
4 4Ts
Af = K. SD1. I. =2.5 K Q Fa So = #REF!
Tc 2 Tc 2
When Tc > TL
TL Ts. TL
Af = K. SD1 =2.5 K Q Fa So = #REF!
Tc 2 Tc 2
7 .5 TANK ANCHORAGE
7 .5.1GEOMETRIC DATA
Number of bolts , N = 12
Dia. of anchor bolt, d = 36 mm
Dia. of anchor bolt,d.corr (less 3.000 mm) (min.size.25.4 mm ) = 30 mm
Bolts circle diameter, Da = #REF! mm
Root area of each hold down bolt, Ab = 707 mm²
Spacing between anchor bolts, Sp = #REF! mm
ITEM : #REF!
1 GENERAL
Design Type of roof
code : API 650 11th Edition fixed
: conical w/col,s
Inside Tank height
diameter : #REF! mm : #REF! mm
Steel density Roof plates lapping Annular/Bottom plates lapping
Shell / Btm : 7,850 kg/m³ factor : 25mm factor : 25 mm
Roof : 7,850 kg/m³
2 SHELL COURSES
3 BOTTOM PLATES
ANNULAR RING Y
Material Thickness Width Weight
(mm) (mm) (kg)
#REF! #REF! #REF! #REF! = #REF! kg
BOTTOM PLATES
Material Thickness Outside Dia. Weight
(mm) (mm) (kg)
#REF! #REF! #REF! #REF! = #REF! kg
5 WIND GIRDERS N
Material Size Qty Length Unit Weight Weight
BIULT UP SEC. (mm) (kg/m) (kg)
#REF! Err:509 1 - - - = - kg
7 NOZZLES N
Total weight of nozzles 1,000 = 0 kg
12 ROOF HANDRAILS
Handrails weig #REF! Kg #REF! = #REF! kg
13 ROOF STRUCTURE `
Material Weight
(kg)
#REF! 0 = 0 kg
14 ROOF PLATES
Material Thickness Weight
(mm) (kg)
#REF! 5.00 0 = 0 kg
15 MANHOLES ( FABRICATED PLATES) Y Weight
Material QTY (kg)
#REF! 1 275 275 kg
16 BOLTS Y
Material QTY (kg)
#REF! 1000 0.25 250 kg
20 ANCHOR BLOTS QTY Y (kg)
12 0.25 3 kg
2.43 m
We Consider SEC-A as basic Calculation
From ROARK,S STRESS STRAIN FORMULA 7ED.TABLE 11.4
Rectnagular Plte all edges simply supported unifrom load over entirenplate
a 2430 mm 95.669 in
b 500 mm 19.685 in
a/b 4.9
α 0.1417
β
= 0.7476
γ 0.501
Material A36
Design stress 160 Mpa = 23200 psi
Modulus of Elasticity 2E+11 psi
Water Load(q) 92214 N/m2 13.3745 PSI