M.Tech. Production Engineering 2016-17
M.Tech. Production Engineering 2016-17
M.Tech. Production Engineering 2016-17
Syllabus
For
Semester -I
Periods Evaluation Scheme Subject
S.
Subject Code Name of the Subject Credit Theory Practical Total
No. L T P
CT TA ESE TA ESE
1 MTME 101 Simulation, Modelling & 3 0 0 3 20 10 70 -- -- 100
Analysis
2 MTPE 101 Advanced Manufacturing 3 0 0 3 20 10 70 -- -- 100
3 Departmental Elective–I 3 0 0 3 20 10 70 -- -- 100
4 Departmental Elective -II 3 0 0 3 20 10 70 -- -- 100
5 Research Process & 3 0 0 3 20 10 70 -- -- 100
Methodology
6 MTME 151 Simulation Modeling & -- -- 3 2 -- -- -- 20 30 50
Analysis Lab
7 MTPE 151 Advanced Manufacturing -- -- 2 1 -- -- -- 20 30 50
Lab
Total 18 600
2
Semester –II
Periods Evaluation Scheme Subject
S. Subject
Name of the Subject Credit Theory Practical Total
No. Code L T P
CT TA ESE TA ESE
MTPE 201 Modern welding & 3 0 0 3 20 10 70 -- -- 100
Casting process
1 MTPE 202 Advanced Industrial 3 0 0 3 20 10 70 -- -- 100
Engineering
3 Departmental Elective-III 3 0 0 3 20 10 70 -- -- 100
4 Departmental Elective-IV 3 0 0 3 20 10 70 -- -- 100
5 Elective-V 3 0 0 3 20 10 70 -- -- 100
6 MTPE 251 Modern welding & -- -- 3 2 -- -- -- 20 30 50
Casting process Lab
7 MTPE 252 Seminar-I -- -- -- 1 -- -- -- 50 -- 50
Total 18 600
3
Semester – III
Periods Evaluation Scheme Subject
S. Subject
Name of the Subject Credit Theory Practical Total
No. Code L T P
CT TA ESE TA ESE
1 MTPE 352 Seminar-II 0 0 6 3 -- -- -- 100 -- 100
2 MTPE 351 Dissertation 0 0 30 15 -- -- -- 200 300 500
Total 18 600
Semester – IV
Periods Evaluation Scheme Subject
S.
Subject Code Name of the Subject Credit Theory Practical Total
No. L T P
CT TA ESE TA ESE
1 MTPE 451 Dissertation (Final) 0 0 36 18 -- -- -- 200 400 600
Total 18 600
4
M.TECH – PRODUCTION ENGINEERING (REGULAR PROGRAMME)
Models In Simulation: Terminology and concepts, statistical models: queuing systems; inventory
systems; reliability and maintainability, limited data, discrete distributions: Bernoulli distribution;
Bionomial distribution; Geometric distribution, continuous distribution: Uniform distribution;
Exponential distribution; Gamma distribution; Normal distribution; Weibull distribution; Triangular
Distribution; Lognormal distribution, poisson process,
Queueing Models: Characteristics of queuing systems, the calling population, system capacity, arrival
process, service mechanism, queuing notations, long run measures of performance of queuing systems,
server utilization in G/G/1/∞/∞ queues, server utilization in G/G/C/∞/∞ queues, server utilization and
system performance, costs in queuing problems, Larkovian models.
Random Number Generation: Properties of random numbers, Pseudo random numbers, techniques of
generating random numbers, tests of random numbers.
Random Variate Generation: Inverse transform technique, Direct transformation for the Normal and
Lognormal distribution, Convolution Method, Acceptance rejection technique.
Input Modelling And Validation: Steps in the development of model, data collection, Distribution
identification, Parameter estimation, Goodness of Fit Tests,selecting input models without data,
verification and validation of simulation models.
Books:
1. Simulation Modelling and Analysis by Law and Kelton, Mc Graw Hill.
2. Simulation Model Design& execution by Fishwich, Prentice Hall.
3. Discrete event system simulation by Banks, Carson, Nelson and Nicol.
5
ADVANCED MANUFACTURING
3 0 0
HIGH SPEED MACHINING: Introduction to high speed machining process, economics of high speed
machining, material properties at high strain rates, influence of increasing speed on chip formation on
stainless steel, aerospace aluminum and titanium and process parameter recommendations.
Books
1. Metal Cutting Principles, M.C. Shaw, Oxford Clarendon Press
2. Metal Cutting Theory and Practice, Bhattacharya, New Central Book Agency
3. Fundamentals of Metal Cutting and Machine Tools, B.L. Juneja and G.S. Sekhon, New Age International
4. Principles of Metal Cutting, G. Kuppuswamy, Universities Press
5. Fundamentals of Machining and Machine Tools, D.G. Boothroy and W.A. Knight, Marcel Dekker, NY
6. Fundamentals of Metal Casting, H. Loper and Rosenthal, Tata McGraw Hill
7. Metal forming-Fundamentals and Applications, T Altan, Soo-Ik-Oh and H.L. Gegel, American Society of Metals,
Metal Park, 1983
6
SIMULATION, MODELLING & ANALYSIS LAB
MTME 151 LTP
00 3
MTPE 151 L T P
0 0 2
7
DEPARTMENTAL ELECTIVE-I
CAD/CAM
MTME 011 L T P
3 0 0
Mathematical Elements, CAD, Solid modeling methods, Database structures for CAD, CSG
formulation, B-rep and wire frame methods, Intersection surface generation methods, Boundary file
generation methods, Feature based modeling systems, Surface modeling, B- splines, Coons and Bezier
surfaces, NURBS and surface patches, fitting surfaces for arbitrary digested points, Offset surfaces,
Fillet surfaces, Sewn surfaces.
Features recognition from the databases, IGES, STEP, PDES, and DXF data exchange formats, Graphic
standards for CAD/CAM such as GKS, PHIGS and VDI.
Books:
1. Computer Graphics D Hearn & M P Baker Prentice Hall
2. CAD/CAM Theory and Practice Ibrahim Zeid & R Sivasubramanian Tata McGraw-Hill
3. Mathematical Elements for Comp. Graphics D F Rogers and J A Adams McGraw-Hill International
4. Computer Aided Engineering & Design Jim Browne New ATC International
5. The Engineering Database D.N. Chorafas and S.J. Legg Butterworths
6. Principles of CAD J Rooney &P Steadman Longman Higher Education
7. CAD/CAM H P Groover and E W Zimmers Prentice Hall
8. Computer Integrated Design and Manufacture D Bedworth, M Henderson & P Wolfe MacGraw Hill Inc.
8
MACHINE TOOL DESIGN
MTPE 011 L T P
3 0 0
Machine Tool Drive: working and auxiliary motion in machine, Machine tool drives, Hydraulic
transmission, Mechanical transmission, General requirements of machine tool design, Layout of
machine tools.
Regulation of Speed and Feed Rates: Aim of speed feed regulation, stepped regulation of speed,
design of speed box, Design of feed box, Special cases of gear box design, Set stopped regulation of
speed and feed rates.
Design of Machine Tool Structure: Fundamentals of machine tool structures and their requirements,
Design criteria of machine tool structure, Static and dynamic stiffness, Design of beds and columns,
Design of housing models, Techniques in design of machine tool structure.
Design of Guide-ways and power Screws: Function and type of guide-ways, design of slide-ways,
protecting devices for slide-ways, Design of power screws.
Design of Spindles and Spindle Supports: Materials for spindles, Design of spindles, Antifriction
bearings, sliding bearings.
Books:
1. Machine Tool Design, N.K. Mehta, Tata McGraw Hill.
2. Machine Tool design Handbook, CMTI, Bangaluru.
9
METROLOGY AND COMPUTER AIDED INSPECTION
MTPE 012 L T P
3 0 0
Laser Applications in Metrology: LASER light source, LASER interferometer, LASER alignment
telescope, LASER micrometer, On-line and in-process measurements of diameter, Roundness and
surface roughness using LASER, Micro holes and topography measurements.
Special Measuring Instruments and Techniques: Optoelectronic devices, contact and non-contact
types, Applications in on-line and in-process monitoring systems, Tool wear measurement, Surface
measurement, Machine vision, shape identification, Edge detection techniques, Normalisation, gray
scale correlation, Template Techniques, Surface roughness using vision system, Interfacing robot and
image processing system.
Co-ordinate Measuring Machine: Types of CMM, Probes used, Applications, Non-contact CMM
using electro optical sensors for dimensional metrology, Non-contact sensors for surface finish
measurements, statistical evaluation of data using computer, Data integration of CMM and data logging
in computers.
Books:
1. Fundamentals of dimensional Metrology T. Busch and R. Harlow Delmar, 3e
2. Engineering Metrology G. Thomas and G. Butter Worth PUB
3. Sensors and Control systems in Manufacturing Sabne Soloman McGraw Hill Book
4. Measurement systems: Applications & Design Doebelin International Student Edition
5. Optoelectronics for Technology and Engineering Robert G. Seippel Prentice Hall India
6. Interface Technology for Computer Controlled Manufacturing processes Ulrich-Rembold, Armbruster and Ulzmann
Marcel Dekker Publications, NY
7. Optoelectronics J. Watson Van Nostrand Rein Hold (UK) Company
10
MAINTENANCE ENGINEERING
MTPE 013 L T P
3 0 0
Maintenance – Key to reliability & productivity. Basic elements of maintenance system – inspection,
planning & scheduling, job execution, record keeping, data analysis, learning & improvement.
Preventive, operating and shutdown maintenance; Condition based maintenance and Application of
preventive maintenance for system of equipment.
Vibration and signature analysis; causes; remedy in rotating machinery. Fluid analysis for condition
monitoring, various methods of fluid analysis. Vibration monitoring – Data acquisition, Transducers,
Time domain and frequency domain analysis, Phase signal analysis, Fault diagnosis of rotating
equipments, antifriction bearings and gears.
Non-destructive testing – Visual examination – optical aids, liquid penetrate testing, magnetic particle
testing, eddy current testing, radiography, ultrasonic testing, acoustic emission testing, thermography,
leak testing, corrosion monitoring, standards for NDT.
Science of friction and wear; Different types of wear, such as abrasive, corrosive, seizure, scoring,
scuffing, pitting, spalling, adhesive, etc. and techniques for minimization of wear. Data collection and
analysis, Introduction to computer-aided maintenance management system.
References:
11
DEPARTMENT ELECTIVE II
Liquid based process: Principles of STL and typical processes such as the SLA process, solid ground
curing and others - Powder based process: Principles and typical processes such as selective laser
sintering and some 3D printing processes. 3D solid modeling software and their role in RPT. Creation of
STL or SLA file from a 3D solid model.
Principles and typical processes such as fused deposition modeling laminated object modeling and
others.
RAPID TOOLING
Principles and typical processes for quick batch production of plastic and metal parts though quick
tooling.
Investment Casting, Vacuum Casting, Laser Additive Manufacturing. Rapid manufacturing processes
like - Vacuum Casting Processes via RP Processes, Electroplated Prototypes, RTV Silicon Moulds,
Direct Inkjet SL Tooling, Electron Beam Melting , 3D scanning, 3D digitizing and Data fitting,. High
speed machining- Hardware and software - Applications: Evaluation, bench marking and various case
studies.
REFERENCES
1. Chua Chee Kai, Leong Kah Fai, Chu Sing Lim, Rapid Prototyping: Principles and Applications in Manufacturing,
World Scientific, 2010.
2. Ian Gibson, David W Rosen, Brent Stucker, Additive Manufacturing Technologies: Rapid Prototyping to Direct
Digital Manufacturing, Springer, 2010.
3. Rafiq Noorani,Rapid Prototyping: Principles and Applications in Manufacturing, John Wiley & Sons, 2006.Burns. M,
“Automated Fabrication”, PHI, 1993.
4. Chua. C.K, “Rapid Prototyping”, Wiley, 1997.
5. Jacohs P.F., “Stereolithography and other Rapid Prototyping and Manufacturing Technologies”, ASME, 1996.
6. Pham D.T. and Dimov S.S., “Rapid Manufacturing; the technologies and application of RPT and Rapid tooling”,
Springer, London 2001.
12
STATISTICS FOR ENGINEERS
300
The Role of Statistics in Engineering (Data Summary and Presentation): Statistical Thinking,
Collecting data, Statistical Modeling Frame work, measure of central tendency and variance, Importance
of Data summary and Display, Practical problems solving through tools like Tabular and Graphical
display, Pie charts, Constructions of Box Plots, S curves, Frequency polygon, Pareto Graph.
Discrete Random Variables and Probability Distributions: Discrete Random variables, Probability
distributions and Probability mass functions, Cumulative distribution functions,
Mean and Variance of a discrete random variable, discrete uniform distribution, Binominal distribution,
Hyper Geometric distribution, Applications.
Statistical Inference for a Single Sample and Two Samples: Hypothesis testing, Inference on the
mean of a population (variance known and unknown), Inference on the variance of a normal population,
Inference on a population proportion.
Statistical Inference for a Single Sample and Two Samples: Testing for Goodness of Fit, Inference
for a difference in Means, Variances known, Inference for a difference in means of two normal
distributions, Variances unknown, Inference on the Variances of two normal populations, Inference on
two population proportions.
Books:
1. Applied statistics and Probability for Engineers Douglas C Montgomery, George C Runger, 2nd Edn, John Wiley
and Sons, ISBN-0-471-17027-5
2. Statistics for Management - Richard I Levin, David S Rubin, 6th Edn, Prentice Hall India, ISBN-81-203-0893-X
13
SUPPLY CHAIN MANAGEMENT
INTRODUCTION: Role of Logistics and Supply chain Management: Scope and Importance-
Evolution of Supply Chain Decision Phases in Supply Chain - Competitive and Supply chain Strategies
Drivers of Supply Chain Performance and Obstacles.
SUPPLY CHAIN NETWORK DESIGN: Role of Distribution in Supply Chain, Factors influencing
Distribution network design, Design options for Distribution Network Distribution Network in Practice-
Role of network Design in Supply Chain, Framework for network Decisions.
SOURCING AND COORDINATION IN SUPPLY CHAIN: Role of sourcing supply chain supplier
selection assessment and contracts- Design collaboration sourcing planning and analysis - supply chain
co-ordination - Bull whip effect – Effect of lack of co-ordination in supply chain and obstacles –
Building strategic partnerships and trust within a supply chain.
SUPPLY CHAIN AND INFORMATION TECHNOLOGY: The role IT in supply chain- The supply
chain IT frame work Customer Relationship Management – Internal supply chain management –
supplier relationship management – future of IT in supply chain – E-Business in supply chain.
Books:
1. Sunil Chopra, Peter Meindl and Kalra, “Supply Chain Management, Strategy, Planning, and Operation”, Pearson
Education
2. Jeremy F.Shapiro, “Modeling the Supply Chain”, Thomson Duxbury
3. Srinivasan G.S, “Quantitative models in Operations and Supply Chain Management", PHI,
4. David J.Bloomberg , Stephen Lemay and Joe B.Hanna, “Logistics” PHI
5. James B.Ayers, “Handbook of Supply Chain Management”, St.Lucle press
14
INDUSTRIAL TRIBOLOGY
MTPE 024 L T P
3 0 0
SURFACES AND FRICTION: Topography of engineering surfaces, contact between surfaces, sources
of sliding Friction Energy dissipation mechanisms Friction Characteristics of metals, Friction of non
metals. Friction of lamellar solids friction of Ceramic materials and polymers Rolling Friction, Source of
Rolling Friction, Stick slip motion, Measurement of Friction.
WEAR: Types of wear - Simple theory of Sliding Wear Mechanism of sliding wear of metals -
Abrasive wear – Materials for Adhesive and Abrasive wear situations - Corrosive wear - Surface Fatigue
wear situations - Brittle Fracture - wear - Wear of Ceramics and Polymers - Wear Measurements.
FILM LUBRICATION THEORY: Fluid film in simple shear - Viscous flow between very close
parallel plates - Shear stress variation Reynolds Equation for film Lubrication - High speed unloaded
journal bearings - Loaded journal bearings – Reaction torque on the bearings - Virtual Co-efficient of
friction - The Summerfield diagram.
BOOKs:
15
MODERN WELDING & CASTING PROCESS
MTPE 201 L T P
3 0 0
Friction welding: Concepts, types and applications. Friction stir welding: Metal flow phenomena, tools,
process variables and applications and induction pressure welding: Process characteristics and
applications.
Explosive, diffusion and ultrasonic welding, principles of operation, process characteristics and
applications.
Welding Metallurgy: Heat flow - temperature distribution-cooling rates - influence of heat input, joint
geometry, plate thickness, preheat, significance of thermal severity number.
Design requirements, allowable stress values, workmanship and inspection, introduction to welding
codes and standards, AWSD.
Casting Processes, classification, characteristics of sand casting processes, Solidification, Gating and
Risering, Nucleation and grain growth, Solidification of pure metals, short and long freezing range
alloys. Rate of solidification, macrostructure and microstructure. Solidification contraction; gating and
risering design calculations. Fluidity and its measurement. Mould-metal interface reactions.
Cast Metals and Alloys, Family of cast irons, Melting and casting technology; Inoculation. Technology
of steel and non-ferrous cast metals. Gases in metals. Melting furnaces and refractories.
Casting defects Inspection, diagnosis and rectification. Mechanization and Automation(Use of robots)
of Foundries,. Casting Design, Wear net shape castings, Numerical modeling applied to castings.
Pollution Control, Energy and waste management in foundries.
References
1. Schwartz M.,„ Materials and Applications - Metal Joining Manual , McGraw-Hill, 1979
2. Nadkarni S.V., „Modern Arc Welding Technology , Oxford IBH Publishers, 1996
3. Christopher Davis, „Laser Welding - A Practical Guide , Jaico Publishing House, 1994
4. Parmar R S, Welding Engineering and Technology, Khanna Publishers, 1997
5. Mishra. R.S and Mahoney. M.W, Friction Stir Welding and Processing, ASM,2007
6. ScropeKalpakjian,, “Manufacturing processes for Engineering Materials”, Addision, Wesley, 1997.
7. Fundamentals of metal casting technology - P.C. Mukherjee, Oxford and IBH.
8. Mechanical Metallurgy, Dieter, Me Graw Hill, Kogakusha
9. Casting properties of metals and alloys - V. Korolkove.
10. Metal Casting-B.Ravi-PHI
16
ADVANCE INDUSTRIAL ENGINEERING
MTPE 202 L T P
3 0 0
Work Design: Work study, Method study, Work measurement, Standard output, Time study, Work
sampling, Process analysis. Facility Layout: Principles of layout and facilities planning,
Material flow patterns, Material handling systems, Types of material handling equipment. Value
Engineering: Fundamental concepts and applications of value engineering, Function Analysis System
Technique.
References:
2. ILO, “Introduction to Work Study”, George Kanawaty,4th revised edition, Universal Book Corporation 2007.
3. Apple, J.M. “Plant layout and materials handling”, Ronald Press Company, Newyork, 1977.
17
MODERN WELDING & CASTING PROCESS LAB
MTPE 251 L T P
0 0 3
Part I: Welding:
1. Study of arc characteristics in simulated MMA welding; arc gap-arc voltage relationship;
recording of voltage oscillograms and its study.
2. Study of heat flow and temperature distribution in welding
3. Study of characteristics of TIG/MIG welding
4. Ultrasonic/dye penetrant inspection or computer simulation of welding heat flow/analysis of arc-
voltage pattern.
18
DEPARTMENT ELECTIVE III
MATERIALS MANAGEMENT
MTPE 031 L T P
3 0 0
MANAGEMENT OF STORES AND LOGISTICS: Stores function Location Layout Stock taking
Materials handling Transportation Insurance Codification Inventory pricing stores management
safety warehousing Distribution linear programming Traveling Salesman problems Network
analysis Logistics Management.
REFERENCES
1. Dr.R. Kesavan, C.Elanchezian and B.Vijaya Ramnath, Production Planning and Control, Anuratha Publications, Chennai,
2008.
2. Guptha P.K. and Heera, Operations Research, Suttan Chand & Sons, 2007.
3. Lamer Lee and Donald W.Dobler, Purchasing and Material Management, Text and cases, Tata McGraw Hill, 2006.
4. G. Reghuram, N. Rangaraj, Logistics and supply chain management cases and concepts, Macmillan India Ltd., 2006.
5. Dr. R. Kesavan, C.Elanchezian and T.SundarSelwyn, Engineering Management Eswar Press 2005.
6. Gopalakrishnan.P, Handbook of Materials Management, Prentice Hall of India, 2005.
19
INDUSTRIAL AUTOMATION AND ROBOTICS
MTPE 032
L T P
3 0 0
High Volume Manufacturing Automation: Classification and type of automatic transfer machines;
Automation in part handling and feeding, Analysis of automated flow lines, design of single model,
multimodel and mixed model production lines.
Assembly Automation: Assembly systems, Automatic transfer, feeding and orienting devices, Flexible
assembly systems, Performance evaluation and economics of assembly systems.
Robotics: Review of robotic technology and applications, Laws of robotics, Robot systems and
anatomy, Robot
classification, End Effectors, Robot kinematics, Object location, Homogeneous transformation, Direct
and inverse
kinematics, Manipulator motions, Robot drives, actuators and control, Drive systems, Hydraulic,
Pneumatic Electrical DC and AC servo motors and stepped motors, Mechanical transmission method-
Rotary-to-rotary motion conversion, Robot motion and path planning control and Controllers, Robot
sensing, Range sensing, Proximity sensing, touch sensing, Force and torque sensing etc., Robot vision,
Image representation, Image recognition approaches.
Books:
1. Automation, Production System & Computer Integrated Manufacturing Groover Prentice Hall India
2. Principles of Automation & Automated Production Process Malov and Ivanov Mir Publication
3. Automation in Production Engineering Oates and Georgy Newness -
4. Stochastic Models of Manufacturing Systems Buzacott & shanty Kumar Prentice Hall India
5. Robotics K.S. Fu, R.C. Gonzalez, C.S.G. Lee McGraw Hill
6. Robotics J.J. Craig Addison-Wesely
7. Robot Engineering: An Integrated Approach R.D. Klafter, t.a. Chmielewski and M. Negin Prentice
20
INDUSTRIAL DESIGN & ERGONOMICS
MTPE 033
L T P
3 0 0
Control and Displays: Shapes and sizes of various controls and displays- Multiple displays and control
situations; design of major controls in automobiles, machine tools etc.; Design of furniture; Redesign of
instruments.
Ergonomics and Production: Ergonomics and product design, ergonomics in automated systems;
Expert systems for ergonomic design; Anthropometrics data and its applications in ergonomic design;
Limitations of anthropometric data, Use of computerized database; Case study.
Visual Effects of Line and Colour: The mechanics of seeing; Psychology of seeing; General influence
of line and form; Colour and light; Colour and objects; Colour and the eye; Colour consistency; Colour
terms; Reaction to colour and colour continuation; Colour on engineering equipments.
Aesthetic Concepts: Concept of unity; Concept of order with variety; Concept of purpose style and
environment; Aesthetic expressions; Style, Components of style; House style; Observation style in
capital goods; Case study.
Books:
1. Industrial design for Engineers W.H. Mayall London Hiffee Books Ltd.
2. Introduction to Ergonomics R.C. Bridger McGraw Hill
3. Human Factor Engineering Sanders & McComlick -
21
RELIABILITY ENGINEERING
MTPE 034
L T P
3 0 0
Reliability Engineering: System reliability - series, parallel and mixed configuration, Block diagram,
r-out-of-n structure, Solving problems using mathematical models. Reliability improvement and
allocation-Difficulty in achieving reliability, Method of improving reliability during design, different
techniques available to improve reliability, Reliability – Cost trade off, Prediction and analysis,
Problems.
Maintenance Planning and Replacement: Maintenance planning – Overhaul and repair; Meaning and
difference, Optimal overhaul/Repair/Replace maintenance policy for equipment subject to breakdown,
Replacement decisions – Optimal interval between preventive replacements of equipment subject to
breakdown, group replacement.
Safety Aspects: Importance of safety, Factors affecting safety, Safety aspects of site and plant,
Instruments for safe operation, Safety education and training, Personnel safety, Disaster planning and
measuring safety effectiveness, Future trends in industrial safety.
Books:
22
DEPARTMENTAL ELECTIVE-IV
Multi Variable Non-Linear Unconstrained Optimization: Direct search method – Univariant Method
– pattern search methods – Powell’s – Hook – Jeeves, Rosenbrock search methods – gradient methods,
gradient of function, steepest decent method, Fletcher reeves method. Variable metric method.
Linear Programming: Formulation – Sensitivity analysis. Change in the constraints, cost coefficients,
coefficients of the constraints, addition and deletion of variable, constraints.
Integer Programming: Introduction – formulation – Gomory cutting plane algorithm – Zero or one
algorithm, branch and bound method.
REFERENCES:
1. Optimization theory & Applications/ S.S Rao/ New Age International
2. Introductory to operation research/Kasan & Kumar/Springar
3. Optimization Techniques theory and practice / M.C Joshi, K.M Moudgalya/ Narosa Publications.
4. Operation Research/H.A. Taha/TMH
5. Optimization in operations research/R.L Rardin
6. Optimization Techniques/Benugundu & Chandraputla/Person Asia
7. Optimization Techniques /Benugundu & Chandraputla / Pearson Asia.
23
TOTAL QUALITY MANAGEMENT
MTPE 041
LTP
3 00
Introduction and Components of TQM: Concept and Philosophy of TQM, Value and Quality
assurance, Total Quality Control, Quality policy, Team-work and participation, Quality cost
measurement, Quality Circle, Customer/Supplier integration, Education and training.
Tools and Techniques of TQM: Statistical method in quality control, Process control chart,
Acceptance sampling plan, Statistical Productivity control (SPC).
ISO 9000 Quality Systems: Concepts, designation Standards, Quality system documentation, Quality
manual, Quality procedures and work inspection.
Books:
1. Total Quality Control F. Ammandev Tata McGraw Hill
2. Total Quality Management Besterfield, et. al. Prentice Hall of India
3. Total Quality Management: Text and Cases B. Janakiraman & RK Gopal Prentice Hall of India
4. What is Total Quality Control? K. Ishikawa Prentice hall
5. Total Quality Management: The Route to Improving Performance J.S. Oakland Butterworth Heineman Oxford
6. Out of Crisis W.E Dming Centre of Advance Engineering Study, Cambridge
24
HYBRID MANUFACTURING
MTPE 042 LTP
3 00
Chemical and Electro-chemical Type Material Removal Processes: Principle, working advantages,
disadvantages and applications of Electrochemical, Chemical machining, Economy aspects of ECM,
Electro-chemical deburring and honing.
Mechanical and Thermal interaction, Electrical Hybrid Machining Processes(ECDM, ECAM) ,
Electrical Discharge Machining with Ultrasonic Assistance (EDMUS),
Methods of Metal Deposition: Thermal Spray Coating: Vapor Deposition Chemical Vapor Deposition
Books:
1. Advance Machining Processes V.K. Jain New Age
2. Modern Machining Processes P.C. Pandey New Age
3. Manufacturing Processes Degarmo -
4. Manufacturing Processes Kalpakjian Tata McGraw-Hill International
5. Amitabh Gosh and A.K. Mallik, “Manufacturing Science”, Affiliated East-West Press Pvt. Ltd., 1985
25
COMPOSITE MATERIAL
MTPE 043 L T P
3 0 0
Metal Matrix Composites: Reinforcement materials, types, characteristics and selection of base metals.
Need for production MMC’s and its application.
Fabrication Process For MMC’s: Powder metallurgy technique, liquid metallurgy technique and
secondary processing, special fabrication techniques.
Polymer matrix composites (PMC): Reinforcement materials, types, characteristics and selection base
matrix, process design of PMC’s and applications.
Processing of Thermoses composites: Hand layup method, compression and transfer moulding,
pressure and vacuum bag process, filament winding, protrusion, reinforced RIM, RRIM, Injection
moulding of thermoses, SMC and DMC, Advantages and limitations of each method.
Mechanical testing of composites, Tensile testing, Compressive testing, impact, bending strength.
Basic concepts of fracture mechanism, Inter laminar shear testing, Fracture testing
Introduction: Hybrid polymer composite, Green composites and Nano composites - fabrication,
Characterization and applications.
REFERENCE BOOKS:
1. Composite Science and Engineering, K. K. Chawla Springer Verlag 1998.
2. Mechanics of composite materials, Autar K. Kaw CRC Press New York.
3. Fiber Reinforced Composites, P. K. Mallick, Marcel Dekker,Inc
4. Mechanics of Composite Materials, Robert M. Jones, McGraw Hill Kogakusha Ltd.1998
26
ELECTIVE-V
FMS Equipment: Why FMS, Factors responsible for the growth of FMS, FMS types and applications,
Economic justification for FMS, Functional requirements for FMS equipments, FMS processing and QA
equipment, e.g., turning and machining centers, Co-ordinate measuring machines, Cleaning and
deburring machines, FMS system support equipment, Automated material handling and storage
equipment, cutting tool and tool management, Work holding considerations, Fixture considerations in
FMS environment.
Group Technology: GT concepts, Advantages of GT, Part family formation-coding and classification
systems; Partmachine group analysis, Methods for cell formation, Use of different algorithms,
mathematical programming and graph theoretic model approach for part grouping, Cellular vs FMS
production. FMS related problem and Solution Methodology: · FMS design problems: Part assignment,
Machine selection, Storage system selection, Selection of pallets and fixtures, Selection of computer
hardware and software, designing for layout integration of machine storage, Material handling System
and computer system, Communication networks.
· FMS planning problems: Strategic planning, Part type selection, Machine grouping, production ratio
and resource allocation, Machine loading problems.
· Operational & Control problems: Part scheduling, Machines robots & AGVS, Process monitoring &
control.
· FMS Implementation: Objectives, acceptance testing, Performance goals and expectation maintenance
concerns.
Books:
1. Automation, Production System & Computer Integrated Manufacturing Groover Englewood
2. Design and Operation of SMS Rankey IFS
3. Flexible Manufacturing System Wernecks Spring-Verlag
4. FMS in Practice Bonctto Northox Ford
5. Flexible Manufacturing Cells and systems W.W. Luggen Prentice Hall India
6. Performance Modelling of Automated Manufacturing Systems Vishwanathan
27
MACHINE VISION
MTME 052
L T P
3 0 0
Image capture and digitization; Image transforms; Digital Fourier transform; Fast Fourier transform;
Other transforms; Convolution; Image enhancement; Spatial methods; Frequency domain methods;
Image restoration.
Geometric transformation; Image compression; error free and lossy compression; Edge detection;
Hough transform; Region based segmentation; image feature / region representation and descriptors;
Morphological operators.
Feature based matching; Baye’s classification; Low level vision; Introduction to stereopsis, Shape from
shading; Optical flow; Rule based picture segmentation; tutorial exercise will emphasize development
and evaluation of image algorithms.
Books:
1. Image Processing, Analysis and Machine Vision Milan Sanka, Vaclav Hlavac and Roger Boyle Vikas Publishing
2. Digital Image Processing Kenneth & Castleman Prentice Hall India
3. Digital Image Processing Conzalez RC & P Wint Addision Wesley
4. Digital Image Processing & Analysis Chandra and Mazumdar Prentice Hall India
RP Systems: Liquid polymer based rapid prototyping systems, Teijin Seikis’ solid form and other
similar commercial RP systems, Solid input materials based rapid prototyping systems, laminated object
manufacturing (LOM) and fused deposition modelling systems etc., Power based rapid prototyping
systems, selective Laser sintering, Soligen Diren’s shell production casting (DSPC), Fraunhofer’s
multiphase jet solidification (MJS) and MIT’s 3D printing (3DP) etc.
RP Database: Rapid prototyping data formats, STL format, STL file problems, STL file repair,
Network based operations, Digital inspection, Data warehousing and learning from process data.
Books:
1. Rapid Prototyping Of Digital Systems: A Tutorial Approach Hamblen James O Kluwer Aca
2. Rapid Prototyping: Principles And Applications Kai Chua Chee World Scie
3. Rapid System Prototyping With Fpgas: Accelerating The Design Process R C Cofer Newnes
4. Rapid Prototyping of Digital Systems James O Hamblen Springer
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ADVANCED POWER PLANT ENGINEERING
Introduction to Power Plants and Boilers : Layout of Steam, Hydel, Diesel, MHD, Nuclear and Gas
turbine Power Plants Combined Power cycles – comparison and selection, Load duration Curves Steam
boilers and cycles – High pressure and Super Critical Boilers – Fluidised Bed Boilers.
Steam Power Plant: Fuel and ash handling, Combustion Equipment for burning coal, Mechanical
Stokers. Pulveriser, Electrostatic Precipitator, Draught- Different Types, Surface condenser types,
cooling Towers.
Nuclear and Hydel Power Plants: Nuclear Energy-Fission , Fusion Reaction, Types of Reactors,
Pressurized water reactor, Boiling water reactor, Waste disposal and safety Hydel Power plant- Essential
elements, Selection of turbines, governing of Turbines- Micro hydel developments.
Diesel And Gas Turbine Power Plant: Types of diesel plants, components , Selection of Engine
type, applications-Gas turbine power plant- Fuels- Gas turbine material – open and closed cycles-
reheating – Regeneration and intercooling – combines cycle.
Other Power Plants and Economics Of Power Plants: Geo thermal- OTEC- tidel- Pumped storage –
Solar central receiver system Cost of electric Energy- Fixed and operating costs-Energy rates- Types
tariffs- Economics of load sharing, comparison of various power plants.
TEXT BOOKS:
1. Arora S.C and Domkundwar S, “A Course in Power Plant Engineering”, Dhanpat Rai, 2001
2. Nag P.K ,”Power Plant Engineering”. Third edition Tata McGraw- Hill ,2007
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