MVSwitchgear Catalog en October2019
MVSwitchgear Catalog en October2019
MVSwitchgear Catalog en October2019
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www.ulusoyelektrik.com.tr
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efficiently, safely and sustainably. Eaton.com
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INDEX
INDEX
INDEX
About ........................................................................ 01
Metal Enclosed Modular Switchgear ...................... 02
Metal Clad Switchgear ................................................ 14
RMU (Ring Main Unit) .................................................. 20
Concrete Package Substation ................................... 28
Underground Concrete Package Substation ......... 38
Metallic Package Substations .................................... 42
Ulusoy Elektrik A.S. was founded as an engineering company in 1985 by Sait Ulusoy. As an integrated
manufacturing platform for a wide variety of medium voltage electrical equipments for MV electrical
distribution networks and industrial plants, it has proven Turkey’s dynamic power as a leader in industry
and has been at the forefront of its own sector. Ulusoy Elektrik has become one of the leading players in
the electromechanical industry. Ulusoy Elektrik has undertaken many successful projects by its proven
achievements in the national and international markets, a wide range of high quality products, its sectorial
innovations and service quality.
Ulusoy Elektrik conducts its activities in an area of more than 83.000 m² (56.000 m² of which are indoors)
at the Ankara ASO First Organised Industrial Zone, Temelli Anatolia Organised Industrial Zone and
Indonesia Cikarang Organised Industrial Zone.
With a staff of over 700 qualified employees and over 100 specialist engineers, its carries out all of its
product design, development, and R & D activities on-site.
As a result of major projects, its production capacity and industrial success, Ulusoy Elektrik ranked #364
among “Turkey’s Top 500 Industrial Enterprises”survey for the year 2017, published every year by Istanbul
Chamber of Industry.
By exporting to more than 70 countries, Ulusoy Elektrik has successfully carried out a worldwide
production launch of its medium voltage electricity distribution equipments.
Ulusoy Elektrik is a publicly traded company listed on Istanbul Stock Exchange Stars Market as of
November, 2014.
Eaton has completed the acquisition of %82,275 of the Ulusoy Elektrik A.S. shares as of April 15, 2019.
Eaton, a global power management company with 2018 sales of $21.6 billion, 99,000 employees
worldwide, and customers in more than 175 countries, acquired a controlling interest in Ulusoy Elektrik
from the Ulusoy family.
1
HMH SERIE
HMH SERIES
HMH
ES
MODULAR
MODULAR
SWITCHGEARS
H SERIES
HMH SE
HMH Series Metal Enclosed Modular Switchgears;
These are the medium voltage switchgears designed for use in secondary distribution systems up to 40,5kV, in compact
kiosk type transformer substations, in industrial facilities and indoor spaces. All functional units which may be required in a
switching and distribution centre can be easily installed side by side. Switchgears which are produced in the factory with all
routine and type tests conducted, can be commissioned in a very short period – practically and safely.
Isolating and breaking processes are carried out in SF6 gas environment and the busbars compartment in air. Thanks to this,
a safe isolating and breaking process is ensured and dimensions have been minimised. HMH Series Modular Switchgears, can
be easily and safely used in package type transformer stations due to their compact dimensions.
LBSH LOAD BREAK SWITCHES
LBSH Series Load Break Switches are used in HMH Series Metal Enclosed Modular
Switchgears.
The active sections of the Load Break Switches are present in SF6 gas ambiance
closed with sealed pressure system inside the epoxy resin frame.
During its normal operation lifespan of 20 years, it does not require any gas refill
nor any maintenance.
LBS has three poles and two positions. The earthing switch which quickly closes
at the time of short circuit is in SF6 gas environment and inside a resin frame.
This feature of the LBSH load break switches offer an additional safety feature
for the operating staff.
Thanks to the mechanical and electrical interlocking systems between the Load
Break Switch and the Earthing Switch, possibility of a wrong-manoeuvre is
prevented by these interlocking systems.
The USFB circuit breakers with re-closing feature offer the ability to make
various mechanical and electrical interlocks by use of the switch disconnector
or load break switch.
The SF6 circuit breakers used in HMH Series Switchgears are designed,
manufactured and tested in Ulusoy Elektrik factory.
MODULAR
4
SW
METAL ENCLOSED MODULAR SWITCHGEARS
HMH Series Modular Switchgears consist of 4 main compartments. These
compartments are separated from each other by means of metal frames;
Switch disconnector or Load Break Switch within the epoxy resin frame
are completely separated from the busbar section and cable connection section by means of a sheet metal plates.
Single-core cables up to 240 mm can easily be connected to this section. Sleeves and braces are present at the cable
entrance in order to allow the cables to stand firm inside the cubicle. The earthing switch must be closed in order to
access this section.
BUSBAR SECTION
When HMH Series Modular Switchgears are installed side by side, the busbar connection between the Switchgears is
conducted by 3 pieces of busbars with proper sections. Access to busbar section is provided through the top cover of
the switchgear.
LV BOARD SECTION
This section contains terminal blocks, LV fuses, thermostat, measuring instruments and protection relays. When the
switchgear is energised (busbars and cable) processes can be performed in LV board.
WITCHGEARS5
Basic Interlocking Systems
• LBS can be closed only when the switchgear door is closed and earthing switch is open.
• Earthing Switch can be closed when the LBS is open.
• Switchgear door can be opened when the earthing switch is closed.
• LBS can not be closed when the switchgear door is open.
STRUCTURAL PROPERTIES
HMH Series Switchgears are designed under complete modular structure, in consideration of functionality, appearance
and security features. Switchgear carcasses are manufactured of 2mm hot dip galvanized sheet metal and with its
galvanise thickness of 275gr/m² which is above the industry standards, it is not subject to any deformation even under
the most damp mediums.
MODULAR
6
SW
In all epoxy resin parts used in switchgears (support and
capacitive isolators, switch disconnector frame etc.) are
produced in the epoxy resin facility inside our factory and
each is subjected to the relevant tests prior to entering in
main switchgear assembly line.
WITCHGEARS7
The cast resin type current and voltage transformers used in HMH Series Switchgears
are manufactured under vacuum and despite it is being tested by the manufacturer;
they are subjected to tests in our own laboratory one more time by the input quality
control teams of our factory.
Metering Instruments
The selection of the metering instruments in our switchgears, such as ammeter,
voltmeter, gauge, energy analyser is made in line with the customer and project
requirements.
MV Fuses
In our HMH Series Switchgears, high breaking capacity MV fuses are used, after being
selected as per the transformer power.
Remote Control
By means of the remote control which is offered in HMH Series Switchgear as default,
it is possible to remote control the operation on the cell from up to 5 meters.
Busbars
The busbars which are used for connection of the switchgears with each other are
manufactured from high conductivity aluminium or copper and insulated with heat-
MODULAR SW
shrink tubes.
8
METAL ENCLOSED MODULAR SWITCHGEARS
Manufactured in accordance with IEC 62271 - 200, 60265, 60129, 60694, 62271 - 100, 62271 - 102, 62271 - 105 standards.
Below are the switchgear types and definitions which are frequently used in secondary distribution systems or industrial
facilities.
Ulusoy Elektrik offers around 30 different options and solutions using various optional equipments in addition to the
above list in line with the requests of the customer. Please contact sales engineers for your specific requirements.
Below are some routine tests applied Also, the following tests can be performed in
on each HMH36 series switchgears; our own calibrated laboratories;
WITCHGEARS9
• Resistance Measurement Test
HMH SERIES - 01
Incoming - Outgoing Switchgear with Load Break Switch
HMH SERIES - 02
Load Break Switch Compound with Fuse
HMH SERIES - 03
Voltage Transformer Switchgear
HMH SERIES - 04
Incoming - Outgoing Switchgear with Circuit Breaker
10
HMH SERIES - 05
Busbar Connection (Couplage) Switchgear
HMH SERIES - 07
Cable Connection Switchgear
HMH SERIES - 08
Current - Voltage Metering Switchgear with Load Break Switch
11
HMH SERIES - 09
Bus Riser Switchgear
HMH SERIES - 10
Current Metering + Bus Riser Switchgear
HMH SERIES - 11
Current Metering Switchgear
HMH SERIES - 12
Busbar Seperator Switchgear (Side Exit) with Circuit Breaker
12
TECHNICAL SPECIFICATIONS
Between isolating distance (open position between the contacts) 32kV 60kV 80kV
Between isolating distance (open position between the contacts) 85kV 110kV 195kV
Line and cable breaking current in case of an earth fault 10A 10A 87A
13
UMC SERIE
UMC SERIES
MET
ES
METAL
METAL
CLAD
TALHMH
CLAD
SE
UMC Series 3,3-7,2-12-17,5-24-36kV-1250-2500A-5-31,5kA Metal Clad Switchgears;
Metal Clad Switchgears are medium voltage switchgear systems consisting of 3 main and 1 supplementary sections and
separated from each other by means of grounded metal plates, equipped with withdrawable type switching devices.
APPLICATION AREAS
• Energy Generation and Distribution Facilities
• HV / MV Substations
• Mines
• Cement and Petro Chemical Factories
• Iron & Steel Factories
• Water & Oil Pump Stations
• Airports, Ports, Railways
• Shopping Malls
• Hospitals
ADVANTAGES
• Resistance to high current and short circuit (31,5kA /3 second),
• Requirement to less space due to the compact design (1200mm of panel width for 36kV)
• All divisions are separated by means of grounded metal and they are fully insulated systems.
• Ability to use with various types and properties of vacuum or SF6 circuit breakers and protection control board
• Easily replaceable withdrawable type switching devices between the panels.
• Maintenance, reparation and on-site installation can be done from front or back side of the switchgear.
METAL CLAD
*St: Standard
*Op: Optional
16
SAFETY
• Pressure relief flaps are at the top and IAC class is A-FL or A-FLR.
• All manoeuvres can be made when the panel door is properly closed.
• Possibility of wrong manoeuvre is prevented by means of mechanical and electrical interlocks.
• It is a fully insulated system and division class is PM.
• Equipped with E2 class earthing switch which can close 5 times to short circuits.
BUSBAR COMPARTMENT
It is the metal section which contains the copper conductors which can resist
to high current and short circuit and provides energy transmission between
the boards and the epoxy resin support insulators and case isolators which
fixes these conductors to the board. The access to the Busbar section is
provided from the top and when desired, the access can also be provided
through the breaker section without removing the cases and metal curtains
by removing the front sheet.
METAL CLAD17
LOW VOLTAGE CONTROL & PROTECTION COMPARTMENT
It is the section which is equipped with every kind of protection relays,
control elements and measuring instruments in line with system
requirements. It is contained in a grounded metal case in order to
prolay any damage to the staff and materials in case of in internal
arc arise within the board. Control and monitoring materials have
been designed at a height easy to control. The transmission between
the boards can be easily performed by means of cable connection
(supplementary feeding and locks). Board mimics are located on front
door or low voltage cover and circuit flow is easy understandable.
CABLE COMPARTMENT
It is the section which contains different types of current, voltage
transformers, epoxy case isolators which provide transmission
with breaker section and switchgear components such as
earthing switch, surge arrester and capacitive insulators. In case
of a replacement need of the measurement transformers, their
installation is fast and easy due to the sliding structure.
This safety has been approved by IAC:A FLR and IAC:A FL type
specified in IEC62271-200 standard.
METAL
18
CLAD
TYPE UMC 12 UMC 17 UMC 24 UMC 36
Network Frequency 28kV (1min) 38kV (1min) 50kV (1min) 70kV (1min)
Short Circuit Current 31,5kA t=3sec 31,5kA t=3sec 25kA t=3sec 31,5kA t=3sec
Internal Arc Current 31,5kA t=1sec 25kA t=1sec 25kA t=1sec 31,5kA t=1sec
Board Dimensions (mm) (Width x Height x Depth) 800x2000x1750 900x2000x2000 900x2000x2000 1200x2200x2450
Standard IEC62271-200
Earthing Switch
Short Circuit Current 31,5kA t=3sec 31,5kA t=3sec 31,5kA t=3sec 31,5kA t=3sec
METAL CLAD19
URING SE
URING SERIES
MO
URING
ERIES
SF6 GAS
SF6 GAS
INSULATED
INSULATED
ODULAR andand
MODULAR COMPACT
COMPACT
SWITCHGEARS / RMU
G SERIES
HMH SE
URING Series SF6 Gas Insulated Modular and Compact Switchgears;
LBSG Series SF6 Gas Insulated MV Modular Switchgears (RMU), with its increased functional properties and minimized
dimensions, are the modular switchgears which are used in today’s advanced MV secondary distribution systems.
LBSG Series RMU’s are designed by the experienced engineers of Ulusoy Elektrik and all type tests stipulated by the IEC 62271-
200 standard have been completed in International Accredited Laboratories and its compliance with the relevant specifications
have been documented.
The RMU’s suitable to use in SCADA systems, are operated with Puffer system (directing the SF6 gas directly on the arc) is
manufactured by use of international line production methods. RMU offer a unique solution to the user with its remote opening
closing property even without the motor provided that the mechanism is installed previously. The RMU’s which are generally used
within a metal or concrete kiosk type substation in the MV secondary distribution systems, thanks to their compact dimensions
and increased safety properties, offer smart solutions to the user.
ADVANTAGES
As a product of R&D operations of Ulusoy Elektrik; LBSG Series RMU has a quite reliable and robust structure with the
special contact system it employs. The major advantages of the LBSG series are as follows;
Flexible Design
• In order to respond user demands in the best way, compact and extensible alternatives.
METAL
MODULAR
CLADan
22
STRUCTURAL PROPERTIES
STAINLESS STEEL FRAME
In order to ensure increased operation and operator safety, all active sections and switching functions of the LBSG
series RMU’s are manufactured of 3mm stainless steel and contained inside sealed frame filled with SF6 gas. The
welding processes of the stainless steel frame is performed by use of robot laser technology, and thanks to this, the gas
leakage risk which is the most important issue in gas insulated switchgears, is almost completely removed by removing
the human affect.
The epoxy resin bushings and isolators used in LBSG series RMU’s are also manufactured by Ulusoy Elektrik and each
part is subjected to routine partial discharge test.
MECHANISM
The mechanism which runs on the principle of releasing of loaded spring force provides the users with an easy
installation and use chance and to conduct the processes more easily. The mechanical lifespan of the mechanisms
which can be installed by motors have been tested up to at least 5000 times opening and closing.
Mechanical and electrical interlocks are supported with warning prints and the possibility of any incorrect manoeuvre
in the switchgears and of access to energised sections have been completely prevented.
It has become impossible to access to the cable connection section without turning off the earthing switch.
Also, during a possible internal arc, dynamic and thermic impacts that may be subject to the operating staff have been
completely removed and this situation has been documented by means of the tests carried out by international
accredited laboratories. Due to the fuse cases in the FLBSG type fused Transformer Protection Switchgears which
offer a very easy settlement, fuse replacement can be performed within seconds.
nd
METAL
COMPACT
CLAD
23
TECHNICAL SPECIFICATIONS
Rated Voltage 12/24kV - 36kV 12/24kV - 36kV 12/24kV - 36kV 12/24kV - 36kV 12/24kV - 36kV 12/24kV - 36kV
24kV 21kA/3 sec 21kA 21kA/3 sec 21kA/3 sec 21kA/3 sec 21kA/3 sec
Short Circuit Withstand 16kA/3 sec 16kA/3 sec 16kA/3 sec 16kA/3 sec
36kV 16kA 16kA / 3 sec
20kA/1 sec
20kA/1 sec 20kA/1 sec 20kA/1 sec
25kA/1 sec
24kV 20kA/1 sec AFL 20kA/1 sec AFL 20kA/1 sec AFL 20kA/1 sec AFL 20kA/1 sec AFL 20kA/1 sec AFL
Internal Arc
16-20kA/1 sec 16-20kA/1 sec 16-20kA/1 sec
36kV 16kA/1 sec AFL 16kA/1 sec AFL 16-20-25kA/1 sec AFL
AFL AFL AFL
24kV 50-60kV
Power Frequency Withstand
Voltage (1 min/rms)
36kV 70-80kV
Enclosure IP 3X IP 3X IP 3X IP 3X IP 3X IP 3X
Protection Degree
SF6 Tank IP67 IP67 IP67 IP67 IP67
ACCESSORIES
CABLE TERMINATIONS & CONNECTORS
The T & Elbow type cable connectors which are suitable for the A,B or C type bushings used in LBSG Series RMU’s are
manufactured by Ulusoy Elektrik and they offer a considerable saving of cost and time when purchased together with the
RMU’s.
PROTECTION RELAYS
The digital protection relays, with auxiliary or self powered, with required functions according to system requirements, can
METAL
MODULAR
CLADan
be selected from different manufacturers in line with the demands of the end users.
24
SERVICE AND SPARE PART
All parts used in LBSG series RMU; including epoxy bushings, fuse tubes and silicon caps, are manufactured in Ulusoy
Elektrik factory. 100% of the components used in our RMUS’s are manufactured inhouse so that we can respond every kind
of spare part and service requests, on time and on budget.
nd
METAL
COMPACT
CLAD
25
DRAWINGS & DIMENSIONS
26
36kV Modular Circuit Breaker Switchgear
1800
450 847
27
UBET SERI
UBET SERIES
UBE
IES
COMPACT
COMPACT
CONCRETE
CONCRETE
TRANSFORMER SUBSTATION
ETHMH
SERIES
SE
UBET series monoblock concrete substations, manufactured of BS-35 concrete according to international standards, are the
products which are designed for being used in secondary distribution systems up to 36kV for housing purpose of modular
switchgears, distribution transformers, LV distribution boards and other medium voltage switchgear and distribution
equipments.
Ulusoy Elektrik, manufactured the first concrete kiosk in Turkey in 1997 to provide electricity distribution in Turkey in harmony
with the nature, aesthetically, reliably and in a problem-free manner, with more than 25.000 concrete kiosks has manufactured
up to date. Being able to be manufactured in any colour and dimensions ranging from 2,5m to 7,2m; concrete kiosks do not
require any further installation and are in compliance with all standards without a risk of damage to the adjacent items even in
case of any internal arc occurred inside the substations, this property is evidenced by means of type tests which are periodically
repeated and applied by independent accredited laboratories.
GENERAL PROPERTIES
Substations generally consist of 3 sections;
Each section has its own independent access doors and ventilation shades. It is possible to make configurations of different
doors and ventilation shades in order to find solutions for requests and for climatic properties.
Conditions of Use
* Medium voltage distribution system
METAL CLAD
COMPACT
30
CON
STRUCTURAL PROPERTIES
The design and manufacturing of the frames are considered for the most difficult conditions in operation and they
are conducted in consideration of pressure resistance and earthquake calculations. The measurements of all sections;
the necessary safety distances are determined in accordance with the recommendations of the manufacturers of LV
switchgear equipments and transformers as well as with the relevant specifications. 220V illumination facility is default
in the sections.
They are provided in accordance with IEC 60529, against access and contact in the energised sections of the stations,
against touching contact, dust and water in mobile sections. Concrete substation is impermeable and ventilation panels
are manufactured with a rating of IP 43 protection.
In order to be able to carry the frame safely, it has lifting pins in four corners. The sections which are under the ground
have been coated with black insulating material. It is mounted on the ground which is prepared in accordance with the
basic details given.
In the doors of ventilation panels section, wire cage is used for filtering purposes. These panels are manufactured as a
resistance against impacts which may come from inside or outside. Door production in different dimensions is possible
for special project requirements.
METAL TRANS
NCRETE CLAD 31
The tank – foundation section for the UBET Type Compact Stations is suitable for the smallest bending radius of 1 x
240 mm² XLPE cable at 36kV voltage level.
OPERATING TYPE
Externally operated
TESTS
Substations are dispatched to the customers after performing the routine tests specified in the relevant standards and
specifications.
Substations have type tests performed in CESI and IPH laboratories in order to demonstrate that they can resist to internal
arc failures that may occur.
The behaviours demonstrated by Compact Transformer Substations under earthquake loads have been examined by Middle
East Technical University Construction Engineering Department. Results have shown that a severe earthquake would not
cause a problem for the safety of the building. Also it was proven that the structure meets the collapsing criteria even under
the most negative conditions. Transformer Substations have been subjected to internal arc resistance test in IPH, CESI and
METAL CLAD
COMPACT CON
ICMET and it has successfully passed the test.
32
PROTECTION CLASS
The voltage-carrying and mobile sections are at the IP35 protection class against dust and water according to IEC 529.
DIMENSIONS
TYPE Length Width Height Settlement area (m²) Empty Weight (kg)
TECHNICAL SPECIFICATIONS
Type UBET
METAL TRANS
NCRETE CLAD 33
FREQUENTLY USED KIOSK TYPES & LAYOUTS
UBET (B25)
UBET (B32)
UBET (B38
34
UBET (B43)
UBET (B48)
UBET (B53)
UBET (B64)
UBET (B72)
35
UBET SERIES CONCRETE SUBSTATION TRANSPORTATION AND
UNLOADING INSTRUCTIONS
• Crane must be selected as per the weight of the concrete substation. Cranes with a minimum capacity of two times
the substation weight must be used.
• No matter how long the crane arm is, remember that the manoeuvre ability and transportation tare of the crane will
decrease.
• After fully placing the lifting pins placed inside the substation into the eyebolt holes located at four edges of the
substation, connect them with the crane ropes (chains).
• Place the substations onto the foundation in the foundation trench prepared without shaking.
• The roofs of the substations can be removed you can remove the roof by using roof eyebolts.
• Please read the unloading - lifting and using instructions inside the substation.
*in mm
METAL CLAD
COMPACT
36
CON
Dig 750mm from ground 0 according to the substation’s footing 100mm thick mesh wired concrete will be poured according
dimensions. to the dimensions of the base
Put 50mm of 0,3 sand onto the concrete The U bars have to be taken out after the sand is leveled
Remove the U bars after the sand is leveled Place the substation in to the prapared base and cover its perimeter with sand
METAL CLAD
NCRETE TRANS
37
UBNET SERI
UNBET SERIES
UND
NDERGRO
IES
DERGROUND
UNDERGROUND
CONCRETE
CONCRETE
OUND CO
These types are operated from inside and located underground for medium voltage substation requirements where the population
is very dense and where an area designation is not possible in urban stations for a transformer substation. It has a monoblock
structure which can contain various MV electricity distribution configurations and 2 pieces of 36kV 630kVA transformers and
boards. In the underground transformer stations which are manufactured as monoblock as per the international standards;
BS35 concrete has been used in frame section and BS40 concrete on the roof. Also water impermeability property is provided
with kiosks in due diligence and the necessary impermeability tests have been carried out.
They are designed suitable for placing in parks and gardens, avenues, traffic islands or any other places where there is a space
for 2 ventilation poles only, ready to make on-site installation.
GENERAL PROPERTIES
• Supported concrete monoblock frame with independent caps, ventilation system and inputs
• MV switching devices with complete gas insulation (RMU)
• MV/LV Transformers: 1 or 2 up to 36 kv
• Low voltage board
• MV and LV direct cable connections
• Grounding circuit
• Illumination and supplementary services
ADVANTAGES
• Excellent environmental harmony
• Monoblock design
• Water impermeability
• Trouble-free operation under every kind of environmental condition
• Resistance under high moisture rates
• Low operation cost
• Use of equipment with no or little maintenance
• Usage of materials proper for standardization
• Fast project engineering
• Serial production and short delivery periods
• Alternative options
• Turn-key delivery solutions
METAL CLAD
UNDERGROUN
40
Configuration 1 Configuration 2
METAL
ND CLAD41
CONCRETE
USAC SERIE
USAC SERIES
SU
ETALLIC S
42
ES
METALLIC
METALLIC
UBSTATIONS
SUBSTATIONS
SUBSTAT
USAC Series Metallic Substations are manufactured by use of hot dip galvanized plates in order to provide the casing of various
electrical equipments such as Medium Voltage Switching elements, Transformers, Low Voltage Distribution Boards, UPS’s and
Generators.
Metallic Substation which can be manufactured in any dimensions offer various options in line with the customer needs such as
highest level of isolation, natural fan, illumination, air condition.
Manufactured in modular structure, it is very easy to make an addition or replacement in case of a failure in the sheet plate kiosks.
At the same time, by means of the modular systems, various ranges of sizes of stations can be established up to 40 meters of width
and 5 meters of depth. With its limitless colour and dimension options and ease of transportation due to its light structure, our sheet
metal kiosks are safely used in more than 10 countries particularly in Turkic Republics and Middle Eastern Region.
43
METAL
44
CLAD
METALLIC SU
METAL CLAD
UBSTATIONS
45
SAMPLE TECHNICAL DRAWINGS
METAL
46
CLAD
METALLIC SU
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