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BO-1

BODY - CLIP

CLIP
BO0LJ-01

REPLACEMENT
The removal and installation methods of typical clips used in body parts are shown in the table below.
HINT:
If the clip is damaged during the operation, always replace it with a new clip.

Shape (Example) Removal/Installation

Pliers

Clip Remover

Screwdriver

Scraper

V00005
2001 CAMRY (RM819U)

Author: Date: 2359


BO-2
BODY - CLIP

Shape (Example) Removal/Installation


Removal Installation

Removal Installation

V00012

2001 CAMRY (RM819U)

Author: Date: 2360


BO-3
BODY - SRS AIRBAG

SRS AIRBAG
BO0KU-01

PRECAUTION
The CAMRY is equipped with SRS (Supplemental Restraint System) such as the driver airbag, front passen-
ger airbag, side airbag and seat belt pretensioner. Failure to carry out service operation in the correct se-
quence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious acci-
dent. Before servicing (including removal or installation of parts, inspection or replacement), be sure to read
the precautionary notices in the RS section.

2001 CAMRY (RM819U)

Author: Date: 2361


BO-4
BODY - FRONT BUMPER

FRONT BUMPER
BO0KV-02

COMPONENTS

Turn Signal Light Assembly


Turn Signal Light Assembly
Clip
Fender Liner

No. 2
Reinforcement
5.5 (55, 49 in.·lbf)

34 (350, 25)

Front Bumper Clip


Reinforcement
Emblem,
Fender Liner
Radiator Grill 34 (350, 25)

Front Bumper
Energy Absorber

Bumper Cover

Engine Under Cover

N·m (kgf·cm, ft·lbf) : Specified torque


H11410

2001 CAMRY (RM819U)

Author: Date: 2362


BO-5
BODY - FRONT BUMPER
BO0KW-02

REMOVAL
1. REMOVE ENGINE UNDER COVER
2. REMOVE FENDER LINER
3. REMOVE TURN SIGNAL LIGHT ASSEMBLY
Remove the turn signal light assembly as shown in the illustra-
tion.

H01709

4. REMOVE BUMPER COVER


(a) Remove the 3 bolts and 2 clips.
Torque: 5.5 N·m (55 kgf·cm, 49 in.·lbf)

H11411

(b) Remove the bolt holding the bumper end to the fender.
(c) Pull the bumper cover forward to remove the bumper cov-
er from the clip under the turn signal light area.
(d) Pull the bumper cover forward to remove it.

H01711

HINT:
At the time of installation, please refer to the following item.
Align the holes of the bumper cover with the 2 bumper stays of
the reinforcement.
5. REMOVE FRONT BUMPER ENERGY ABSORBER
6. REMOVE FRONT BUMPER REINFORCEMENT
Torque: 34 N·m (350 kgf·cm, 25ft·lbf)
7. REMOVE FRONT BUMPER UPPER REINFORCE-
H01712 MENT SUB-ASSEMBLY

2001 CAMRY (RM819U)

Author: Date: 2363


BO-6
BODY - FRONT BUMPER
BO0KX-01

INSTALLATION
Installation is in the reverse order of removal (See page BO-5 ).

2001 CAMRY (RM819U)

Author: Date: 2364


BO-7
BODY - REAR BUMPER

REAR BUMPER
BO0KY-02

COMPONENTS

Luggage Trim LH

Luggage Trim RH

34 (350, 25)

Rear Bumper
5.0 (50, 43 in.·lbf) Reinforcement Rear Bumper
Side Retainer
34 (350, 25)

5.0 (50, 43 in.·lbf)

Rear Bumper Energy Absorber


Quarter Air Duct
5.0 (50, 43 in.·lbf)
5.0 (50, 43 in.·lbf)

Rear Bumper
Side Retainer

5.0 (50, 43 in.·lbf)

Rear Bumper Cover

N·m (kgf·cm, ft·lbf) : Specified Torque


H11412

2001 CAMRY (RM819U)

Author: Date: 2365


BO-8
BODY - REAR BUMPER
BO0KZ-02

REMOVAL
1. REMOVE LUGGAGE TRIM LH AND RH
2. REMOVE REAR BUMPER COVER
(a) Remove the 2 bolts, 6 nuts and 7 clips from the rear bum-
per cover.
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
(b) Pull the bumper cover rearward to remove it.

H11413

HINT:
With a plastic hammer, tap the ends of the bumper end bolts.
(c) Using a screwdriver, slide the rear bumper side retainers
from the bumper ends.
HINT:
Tape the screwdriver tip before use.
(d) Remove the 2 gaskets from the side retainers.
HINT:
H01715 At the time of installation, please refer to the following item.
Install the 2 new gaskets.
3. REMOVE REAR BUMPER ENERGY ABSORBER
4. REMOVE REAR BUMPER REINFORCEMENT
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)

2001 CAMRY (RM819U)

Author: Date: 2366


BO-9
BODY - REAR BUMPER
BO0L0-01

INSTALLATION
Installation is in the reverse order of removal (See page BO-8 ).

2001 CAMRY (RM819U)

Author: Date: 2367


BO-10
BODY - HOOD

HOOD BO0L1-02

ADJUSTMENT
HINT:
Since the centering bolt is used as the hood hinge and hood
lock set bolt, the hood and lock cannot be adjusted with it on.
Substitute the standard bolt for the centering bolt.
Centering Bolt Standard Bolt
N03433

1. ADJUST HOOD IN FORWARD/REARWARD AND


LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge bolts.
Torque: 26 N·m (260 kgf·cm, 19 ft·lbf)

H11419

2. ADJUST FRONT EDGE OF HOOD IN VERTICAL


DIRECTIONS
Adjust the hood by turning the cushions.

N20964

3. ADJUST HOOD LOCK


(a) Replace each centering bolt with a regular bolt and wash-
er.
Torque: 8.0 N·m (80 kgf·cm, 71 in.·lbf)
HINT:
Remove the anti-theft bolt cover, then remove the lower hood
lock bolt. You may have to remove the front bumper to access
this bolt.
N20965 (b) Adjust the lock by loosening the bolts.

2001 CAMRY (RM819U)

Author: Date: 2368


BO-1 1
BODY - HOOD SUPPORT

HOOD SUPPORT BO2KM-01

REPLACEMENT
1. REMOVE SUPPORT FROM HOOD
Remove the bolt and support from the hood.
HINT:
While supporting the hood by hand, remove the hood.
2. REMOVE SUPPORT FROM BODY
Remove the bolt and support.
3. IF NECESSARY, REPLACE HOOD SUPPORT
NOTICE:
Handling the hood support
 Do not disassemble the support because the cylinder
is filled with pressurized gas.

 If the support is to be replaced, drill a 2.0 - 3.0 mm


(0.079 - 0.118 in.) hole in the area shown in the il-
150 mm (5.91 in.) lustration to completely release the high-pressure
gas before disposing of it.
 When drilling, chips may fly out so work carefully.
 The gas is colorless, odorless and non-toxic.
 When working, handle the support carefully. Never
score or scratch the exposed part of the piston rod,
N21782 and allow any paint or oil to get on it.
 Do not turn the piston rod and cylinder with the sup-
port fully extended.
4. INSTALL HOOD SUPPORT
Install the hood support.
Torque: 17.5 N·m (178 kgf·cm, 13 ft·lbf)

2001 CAMRY (RM819U)

Author: Date: 2369


BO-12
BODY - FRONT DOOR

FRONT DOOR
BO0L2-01

COMPONENTS

Front Door Upper Moulding


Door Lock Front Door Belt Moulding Outside
Cylinder Rear View
Outside Handle Mirror

5.5 (55, 49 in.·lbf) Door Glass


Door Frame
 5.0 (50, 43 in.·lbf) Door Glass
Door Lock Run
5.5 (55, 49 in.·lbf)

Service Hole Cover


8.0 (80, 69 in.·lbf)

Door Hinge
31 (310, 22)

23 (230, 17) 26 (260, 19)


Door Lock Striker
8.0 (80, 71 in.·lbf)
Window Regulator
30 (300, 22)
Door
Check 31 (310, 22)
X6 Regulator
7.5 (75, 66 in.·lbf) Motor
X3 Door Hinge Speaker
26 (260, 19)

Front Window Upper


Rear Lower Front Lower
Garnish
Frame Frame
Power Window Switch

Inside Handle
3.5 (35, 31 in.·lbf)

Inside Handle Bezel

Door Trim
Driver’s Side:
Regulator
Motor

N·m (kgf·cm, ft·lbf) : Specified torque

 Precoated part H01975


P t d t

2001 CAMRY (RM819U)

Author: Date: 2370


BO-13
BODY - FRONT DOOR
BO0L3-01

DISASSEMBLY
1. w/o Power Window:
REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag and remove the regulator
handle and plate.
HINT:
At the time of assembly, please refer to the following item.
With the door window fully closed, install the plate and the regu-
H01738
lator handle with the snap ring.

2. REMOVE INSIDE HANDLE BEZEL


(a) Using a screwdriver, pry open the screw cover and re-
move the screw.
HINT:
Tape the screwdriver tip before use.
(b) Using a screwdriver, pry out the bezel.
HINT:
Tape the screwdriver tip before use.
N20968 3. REMOVE FRONT WINDOW UPPER GARNISH

4. REMOVE DOOR TRIM


(a) Using a screwdriver, remove the screw caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 clips, 2 screws and 2 bolts.
(c) Insert a screwdriver between the door and door trim to pry
out.
(d) Pull the trim upward to remove it, then remove the power
4 Clips N21003 window switch and disconnect the harness connector.
5. REMOVE THESE PARTS:
(a) Outside rear view mirror
Torque: 5.5 N·m (55 kgf·cm, 49 in.·lbf)
(b) Speaker

6. REMOVE DOOR INSIDE HANDLE


(c) (a) Remove the screw and pull the handle forward.
Torque: 3.5 N·m (35 kgf·cm, 31 in.·lbf)
(b) Remove the link from the clamp.
(c) Remove the inside handle from the ends of the 2 links.
7. REMOVE SERVICE HOLE COVER
Remove the grommet, then remove the service hole cover.
(a)
(b) N20969

2001 CAMRY (RM819U)

Author: Date: 2371


BO-14
BODY - FRONT DOOR

8. REMOVE DOOR GLASS


(a) Open the door glass until the bolt appears in the service
hole.
(a) (b) Remove the 2 bolts and the door glass.
HINT:
Pull the glass upward.
Torque: 8.0 N·m (80 kgf·cm, 71 in.·lbf)
(b) 9. REMOVE GLASS RUN
(b)
N20970 HINT:
Pull the glass run upward.
10. REMOVE FRONT AND REAR SIDE FRAMES
Remove the 2 bolts, 2 nuts and the side frames.
HINT:
Remove the side frames through the service hole.

11. REMOVE FRONT DOOR BELT MOULDING


Clip Pry the rearward end of the front door belt moulding from the
door and remove the moulding.

N21004

: 7 rivets 12. REMOVE FRONT DOOR UPPER MOULDING


: clip (a) Using a drill, cut the flange portion of the 7 rivets.
HINT:
: clip
At the time of assembly, please refer to the following item.
: clip
Use 7 new rivets.
(b) Pry out the 2 clips and remove the moulding.

H01729

2001 CAMRY (RM819U)

Author: Date: 2372


BO-15
BODY - FRONT DOOR

13. REMOVE WINDOW REGULATOR ASSEMBLY


w/ Power Window:
Remove the bolts and window regulator.
Torque: 5.5 N·m (55 kgf·cm, 49 in.·lbf)
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the window regulator rollers.
14. w/ Power Window:
REMOVE MOTOR FROM WINDOW REGULATOR
Remove the 3 screws and motor.

w/o Power Window:

H01730

15. REMOVE DOOR LOCK


(a) Remove the 2 clips.
(b) Disconnect the 2 links from the door lock and remove the
links.
(c) Disconnect the 2 links from the outside handle and the
lock cylinder.
(d) Remove the 3 screws and door lock.

N20971

HINT:
At the time of reassembly, please refer to the following item.
Apply adhesive to 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equiva-
lent
Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
(e) w/ Power Door Lock:
Disconnect the connector.
(f) Remove the door lock through the service hole.

HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding surface of the door lock.
16. REMOVE OUTSIDE HANDLE
Torque: 7.0 N·m (70 kgf·cm, 61 in.·lbf)

w/o Power Door Lock


w/ Power Door Lock
H01732

2001 CAMRY (RM819U)

Author: Date: 2373


BO-16
BODY - FRONT DOOR
BO0L4-01

ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812-00020
Torque: 31 N·m (310 kgf·cm, 22 ft·lbf)
SST
N20966

2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL


DIRECTIONS
To adjust, loosen the door side hinge.
HINT:
Substitute the bolt and washer for the centering bolt.
Torque: 26 N·m (260 kgf·cm, 19 ft·lbf)

N20967

3. ADJUST DOOR LOCK STRIKER


(a) Check that door fits and the door lock linkages are ad-
justed correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
Torque: 23 N·m (230 kgf·cm, 17 ft·lbf)

BO2556

2001 CAMRY (RM819U)

Author: Date: 2374


BO-17
BODY - FRONT DOOR
BO0L5-01

REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-13 ).

2001 CAMRY (RM819U)

Author: Date: 2375


BO-18
BODY - REAR DOOR

REAR DOOR
BO0L6-01

COMPONENTS

w/o Power Door Rear Door Upper


Lock: Moulding

Door Belt Moulding


Door Lock

Door Glass
Outside handle

7.0 (70, 61 in.·lbf)


Door Lock Door Glass Run
Door Lock Control Link
Child Protector
5.0 (50, 43 in.·lbf) Lock Lever Cover
8.0 (80, 71 in.·lbf)

Door Lock Remote Door Hinge 26 (260, 19)


Control Link
8.0 (80, 71 in.·lbf)
Door Lock Striker
Door Check
30 (300, 22)

23 (230, 17)

Rear Side Frame Window 26 (260, 19)


Regulator Door Hinge
Motor Cover Power Window
5.5 (55, 49 in.·lbf)
Switch

Service Hole Cover


Window Regulator Inside Handle
5.5 (55, 49 in.·lbf) Door Trim
3.5 (35, 31 in.·lbf)
w/o Power Window:
Plate
Snap Ring
Regulator
Rear Door Weatherstrip Inside Handle Bezel
Handle

N·m (kgf·cm, ft·lbf) : Specified torque


H01733

2001 CAMRY (RM819U)

Author: Date: 2376


BO-19
BODY - REAR DOOR
BO0L8-01

DISASSEMBLY
1. w/o Power Window:
REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag and remove the regulator
handle and plate.
HINT:
At the time of reassembly, please refer to the following item.
With the door window fully closed, install the plate and the regu-
H01738
lator handle with the snap ring.
2. w/ Power Window:
REMOVE POWER WINDOW SWITCH
Using a screwdriver, pry out the switch, then disconnect the
connector.
HINT:
Tape the screwdriver tip before use.

3. REMOVE INSIDE HANDLE BEZEL


(a) Using a screwdriver, pry open the screw cover and re-
move the screw.
HINT:
Tape the screwdriver tip before use.
(b) Using a screwdriver, pry out the bezel.
HINT:
Tape the screwdriver tip before using. Use the screwdriver to re-
N20968 lease the bezel from the top and bottom protrusions on the han-
dle assembly as shown.
4. REMOVE DOOR TRIM
HINT:
Tape a screwdriver tip before use.
(a) Using the screwdriver, remove the 2 screw caps.
(b) Remove the inside cover.
(c) Remove the 2 screws and clip.
(d) Insert the screwdriver between the door and door trim to
pry out.
6 Clips N21007 (e) Pull the trim upward to remove it, then disconnect the con-
nector.
5. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw and pull the handle forward.
Torque: 3.5 N·m (35 kgf·cm, 31 in.·lbf)
(b) Remove the link from the clamp.
(c) Remove the inside handle from the ends of the 2 links.
6. REMOVE SERVICE HOLE COVER
Remove the grommet, then remove the service hole cover.

N20969

2001 CAMRY (RM819U)

Author: Date: 2377


BO-20
BODY - REAR DOOR

7. REMOVE DOOR GLASS AND RUN


(b)
(b) (a) Remove the bolt and nut holding the rear side frame to the
door.
(b) Remove the 2 bolts holding the door glass to the window
regulator.
Torque: 8.0 N·m (80 kgf·cm, 71 in.·lbf)
(c) Remove the rear side frame and the rear section of the
door glass run.
(a)
N20974 Torque: 5.5 N·m (55 kgf·cm, 49 in.·lbf)
HINT:
Pull the door glass run upward.
(d) Remove the door glass.
(e) Remove the entire door glass run.
HINT:
Pull the door glass run upward.

8. REMOVE REAR DOOR BELT MOULDING


Clip
Pry the rearward end of the rear door belt moulding from the
door and remove the moulding.

N21008

: 7 rivets 9. REMOVE REAR DOOR UPPER MOULDING


: clips (a) Using a drill, cut the flange portion of the 5 rivets.
: clips HINT:
: clips Use 5 new rivets.
(b) Insert a screwdriver between the door and the rear door
upper moulding and pry it off.

H01743

2001 CAMRY (RM819U)

Author: Date: 2378


BO-21
BODY - REAR DOOR

10. REMOVE WINDOW REGULATOR ASSEMBLY


w/ Power Window:
Remove the bolts and window regulator assembly.
Torque: 5.5 N·m (55 kgf·cm,49 in.·lbf)
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the window regulator rollers.
11. w/ Power Window:
REMOVE MOTOR FROM WINDOW REGULATOR
Remove the 3 screws and motor.

w/o Power Window:

12. REMOVE REAR DOOR LOCK CHILD PROTECTION


COVER
Using a screwdriver, pry out the cover.
HINT:
H01744 Tape the screwdriver tip before use.

13. REMOVE DOOR LOCK


(a) Remove the clip.
(b) Disconnect the 2 links from the door lock and remove the
2 links.
(b) (c) Disconnect the link from the outside handle.
(d) Remove the 3 screws.
(a ) Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
(b)
HINT:
N20975 At the time of reassembly, please refer to the following item.
Apply adhesive to the 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equiva-
lent

(e) w/ Power Door Lock:


Disconnect the connector.
(f) Remove the door lock through the service hole.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding surface of the door lock.
14. REMOVE OUTSIDE HANDLE
w/o Power Door Lock
Torque: 7.0 N·m (70 kgf·cm, 61 in.·lbf)
w/ Power Door LockH01746

2001 CAMRY (RM819U)

Author: Date: 2379


BO-22
BODY - REAR DOOR
BO0L7-01

ADJUSTMENT
3 Clips 1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
2 Clips TICAL DIRECTION
(a) Remove the front part of the rear seat side garnish.
(b) Remove the rear part of the front door inside scuff plate.
(c) Remove the center pillar lower garnish.
HINT:
Pull both sides of the top and bottom part of the garnish out-
N21006
ward, then pull out to remove the garnish.
(d) Loosen the body side hinge nuts to adjust.
Torque: 26 N·m (260 kgf·cm, 19 ft·lbf)
(e) Install center pillar lower garnish.
(f) Install front door inside scuff plate.
(g) Install rear seat side garnish.

N20972

2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL


DIRECTIONS
Loosen the door side hinge bolts to adjust.
HINT:
Substitute a bolt with washer for the centering bolt.
Torque: 26 N·m (260 kgf·cm, 19 ft·lbf)

N20973

3. ADJUST DOOR LOCK STRIKER


(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
Torque: 23 N·m (230 kgf·cm, 17 ft·lbf)
(c) Using a plastic hammer, tap the striker to adjust it.

BO2556

2001 CAMRY (RM819U)

Author: Date: 2380


BO-23
BODY - REAR DOOR
BO0L9-01

REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-19 ).

2001 CAMRY (RM819U)

Author: Date: 2381


BO-24
BODY - OUTSIDE REAR VIEW MIRROR

OUTSIDE REAR VIEW MIRROR


BO0LA-01

COMPONENTS

Outside Rear View Mirror

Cover

5.5 (55, 49 in.·lbf)

Door Trim

N·m (kgf·cm, ft·lbf) : Specified Torque


H01758

2001 CAMRY (RM819U)

Author: Date: 2382


BO-25
BODY - OUTSIDE REAR VIEW MIRROR
BO0LB-01

DISASSEMBLY
IMI: 1. IDENTIFY OUTSIDE REAR VIEW MIRROR
Mirror
(a) w/ Power Rear View Mirror:
Mirror Shell UTA:
The mirror moves smoothly when pressing the end of the
mirror inward.
(b) w/ Power Rear View Mirror:
Gasket IMI:
UTA:
Mirror w/case The mirror stutters when pressing the end of the mirror in-
ward.
Wire Retainer (c) w/ Power Rear View Mirror:
TOKAIRIKA:
Equipped only on vehicles manufactured by TMC.
(d) w/o Power Rear View Mirror:
TOKAIRIKA: Mirrors manufactured by IMI
Mirror w/case

Clip X4

H01759

2. UTA:
Gasket DISASSEMBLE OUTSIDE REAR VIEW MIRROR
Mirror w/case
(a) Disconnect the battery.
(b) Press the inboard end of the mirror inward to access the
rear of the mirror w/case assembly.
(c) Unlatch both ends of the wire retainer, then remove the
mirror parts from the mirror housing.
Wire Retainer NOTICE:
Mirror Housing
H01760 Be careful not to damage the wires on heated mirrors. Dis-
connect the wires from the back side of the heater.
3. IMI:
DISASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) w/Heated Mirrors:
Disconnect the battery.
(b) Protect the door surface.
(c) Pivot the mirror housing to the forward position.

Pivot Mirror Housing Forward


H01761

Mirror (d) Insert a scraper between the mirror and the case to re-
Glass Terminals move the mirror.
NOTICE:
Be careful not to damage the wires on heated mirrors. Dis-
connect the wires from the back side of the heater.

Mirror Case Scraper


H01762

2001 CAMRY (RM819U)

Author: Date: 2383


BO-26
BODY - OUTSIDE REAR VIEW MIRROR

4. TOKAIRIKA:
Shop Towel
DISASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) Disconnect the battery.
(b) Slide a shop towel between the mirror and the mirror
housing as shown.
(c) Pull the ends of the shop towel upward to disconnect the
Mirror
mirror from the housing.
Housing
(d) Pull the mirror upward and disconnect it.
H01763 NOTICE:
Be careful not to damage the wires on heated mirrors. Dis-
connect the wires from the back side of the heater.

2001 CAMRY (RM819U)

Author: Date: 2384


BO-27
BODY - OUTSIDE REAR VIEW MIRROR
BO0LC-01

Gasket REASSEMBLY
Mirror w/case 1. UTA:
ASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) w/Heated Mirrors:
Connect the heater wires.
(b) Install the wire retainer onto the mirror w/case assembly,
then press the mirror firmly into place to engage the 6 lugs
Wire Retainer
Mirror Housing of the wire retainer.
H01764
NOTICE:
Pull the mirror edges to confirm the wire retainer lugs com-
pletely engage with the mirror housing.
(c) Reconnect the battery, then operate the mirror to its full
stop position.

2. IMI:
ASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) From a distance of 50-60 mm, use a heat gun or hair dry-
er to heat the edge of the mirror case until the mirror case
becomes soft.
CAUTION:
Use extreme caution when using a heat gun or hair dryer.
50-60 mm
Holding it too close can melt the mirror case.
H01765 (b) w/ Heated Mirrors:
Connect the heater wires.
(c) Before the the case cools down, position and snap the
Glass new mirror glass into the case.
NOTICE:
Verify the glass case edge completely surrounds the mirror
glass.
(d) Allow the case to cool down before moving the mirror
back to its operating position.
Case (e) Recheck the fit between the glass and the case.
Edge H01766 (f) Reconnect the battery, then operate the mirror to its full
stop position.
3. TOKAIRIKA:
Claw B Claw A ASSEMBLE OUTSIDE REAR VIEW MIRROR
(a) w/ Heated Mirrors:
Connect the heater wires.
(b) Connect the claws (A) and install the mirror into the mirror
housing.
(c) Push the mirror inward to connect the claws (B) onto the
mirror housing.
H01767 (d) Reconnect the battery, then operate the mirror to its full
stop position.
2001 CAMRY (RM819U)

Author: Date: 2385


BO-28
BODY - LUGGAGE COMPARTMENT DOOR AND HINGE

LUGGAGE COMPARTMENT DOOR AND HINGE


BO0LD-05

COMPONENTS
Luggage Compartment
Door Hinge
Torsion Bar

Luggage Compartment
Door Hinge
8.0 (80, 72 in.·lbf)

Luggage
8.0 (80, 72 in.·lbf) Compartment Door

Luggage
Luggage Trim RH Compartment
Door Trim
5.5 (55, 49 in.·lbf)
Door Lock Cylinder
Luggage Trim LH
Cover
Luggage
Compartment
Door Lock
Luggage Back Up Light
Compartment
Floor Mat 5.5 (55, 49 in.·lbf)

20 (204, 15)
Tether Anchor
Finish Side Roof Side Bracket
Trim Inner Garnish
CRS Tether
Rear Luggage Trim
Anchor Cover

High-m ounted
Stop Light
Rear Seatback
Package
Rear Seat Outer Belt Tray Trim

18 (185, 13)

18 (185, 13) 18 (185, 13)

Rear Seat Cushion Room Partition Trim

N·m (kgf·cm, ft·lbf) : Specified torque


H15036

2001 CAMRY (RM819U)

Author: Date: 2386


BO-29
BODY - LUGGAGE COMPARTMENT DOOR AND HINGE
BO2KN-03

REMOVAL
HINT:
Tape the screwdriver tip before using to pry the parts.
1. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
COVER
2. REMOVE LUGGAGE COMPARTMENT DOOR TRIM
3. REMOVE LUGGAGE COMPARTMENT DOOR
(a) Disconnect the connector.
(b) Using a clip remover, disconnect the clamps.
(c) Remove the 4 bolts and door.
4. REMOVE LUGGAGE COMPARTMENT FLOOR MAT
5. REMOVE REAR LUGGAGE TRIM
6. REMOVE REAR FLOOR FINISH SIDE PLATE LH AND
RH
7. REMOVE LUGGAGE TRIM LH AND RH
8. REMOVE REAR SEAT (See page BO-1 10 and
BO-1 15)

9. REMOVE ROOM PARTITION TRIMS


Remove the 7 clips and room partition trims.

N21121

10. REMOVE HIGH-MOUNTED STOP LIGHT


(a) Push on the both side of the cover to release the claws by
your hand and remove the cover as shown in the illustra-
2
tion.
1 (b) Remove the 2 bolts and high-mounted stop light, then
1
disconnect the connector.

N22588

: 4 Clips 11. REMOVE ROOF SIDE INNER GARNISH


(a) Remove the clip.
(b) Using a screwdriver, pry loose and remove the garnish.
12. REMOVE TETHER ANCHOR
(a) Using a screwdriver, remove the CRS tether anchor cov-
er.
(b) Remove the tether anchor by loosening the bolt.
(c) Employ the same manner described above to the other
N21430 sides.

2001 CAMRY (RM819U)

Author: Date: 2387


BO-30
BODY - LUGGAGE COMPARTMENT DOOR AND HINGE

13. REMOVE PACKAGE TRAY TRIM


4 Clips (a) Remove the rear seat belt floor anchor bolts.
(b) Remove the seat belts with seat belt hole covers from the
package tray trim.
(c) Remove the package tray trim by pulling forward.

H11426

14. REMOVE TORSION BAR


(a) Remove the 2 torsion bars from the center bracket.

N22591

(b) Install SST to the torsion bar on the hinge side.


SST 09804-24010

SST

BO4010

(c) Push down on SST, and pull the luggage compartment


door hinge from the torsion bar.

SST

BO4011

(d) Slowly lift SST, and remove the torsion bar from the tor-
sion bar bracket with SST.
(e) Remove the torsion bar.
15. REMOVE LUGGAGE COMPARTMENT DOOR LOCK
Disconnect the control link and remove the 2 bolts and door
lock.
16. REMOVE REAR COMBINATION LIGHT
SST
(a) Disconnect the connector.
BO4012 (b) Remove the 10 nuts and rear combination lights.

2001 CAMRY (RM819U)

Author: Date: 2388


BO-31
BODY - LUGGAGE COMPARTMENT DOOR AND HINGE
BO0LG-04

ADJUSTMENT
1. ADJUST LUGGAGE COMPARTMENT DOOR
(a) Remove the 11 clips and luggage compartment door trim.
(b) For forward/rearward and left/right adjustments loosen
the bolts.
Torque: 8.0 N·m (82 kgf·cm, 71 in.·lbf)
(c) For vertical adjustment of the front end of the door, in-
crease or decrease the number of washers between the
N22589
hinge and the door.

2. ADJUST DOOR LOCK STRIKER


(a) Remove the LH and RH rear floor finish side plates.
(b) Remove the rear floor finish plate.
(c) Loosen the 2 lock striker set bolts.
Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)
(d) Using a hammer and a brass bar, tap the striker to adjust
it.

N22590

2001 CAMRY (RM819U)

Author: Date: 2389


BO-32
BODY - LUGGAGE COMPARTMENT DOOR AND HINGE
BO2KO-03

INSTALLATION
1. INSTALL LUGGAGE COMPARTMENT DOOR LOCK
(a) Install the door lock with the 2 bolts.
Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)
(b) Connect the control link.
2. INSTALL REAR COMBINATION LIGHT
(a) Install the rear combination lights with the 10 nuts.
(b) Disconnect the connector.

3. INSTALL TORSION BAR


(a) Insert the torsion bar into the bracket.
HINT:
The center bracket opening is the nominal position of the tor-
sion bar.
If needed, move the torsion bar to the upper or lower hole to pro-
vide the correct luggage door lift.

H01754

(b) Install the SST onto the torsion bar of the hinge side.
SST 09804-24010
(c) Slowly lift the torsion bar with the SST and place it in the
torsion bar bracket.

H01755

(d) Slowly push the SST down and install the torsion bar to
the hinge.
(e) Slowly lift the SST and install the torsion bar.
(f) Install the 2 torsion bars to the center bracket.
(g) Employ the same manner described above to the other
side.
4. INSTALL PACKAGE TRAY TRIM
5. INSTALL TETHER ANCHORS AND COVERS
H01756 Torque: 20 N·m (204 kgf·cm, 15 ft·lbf)

: 4 clips 6. INSTALL ROOF SIDE INNER GARNISH


HINT:
Employ the same manner described above to the other side.
7. INSTALL HIGH-MOUNTED STOP LIGHT
(a) Connect the connector, then install the high-mounted
stop light with the 2 bolts.
(b) Install the cover.

N21430

2001 CAMRY (RM819U)

Author: Date: 2390


BO-33
BODY - LUGGAGE COMPARTMENT DOOR AND HINGE

8. INSTALL ROOM PARTITION TRIMS


Install the room partition trim with 7 clips.
9. INSTALL REAR SEAT
(See page BO-1 13 and BO-1 18)
10. INSTALL LUGGAGE TRIM LH AND RH
11. INSTALL REAR FLOOR FINISH SIDE PLATE LH AND
RH
12. INSTALL LUGGAGE COMPARTMENT FLOOR MAT
N21121 13. INSTALL LUGGAGE COMPARTMENT DOOR
(a) Install the door with 4 bolts.
Torque: 8.0 N·m (80 kgf·cm, 71 in.·lbf)
(b) Install clamps.
(c) Connect the connector.
14. INSTALL LUGGAGE COMPARTMENT DOOR TRIM
15. INSTALL LUGGAGE COMPARTMENT DOOR LOCK
COVER

16. CHECK LUGGAGE DOOR LIFT


Full Open
 Pop-up distance: 35 - 100 mm
1/2 Open  Pop- up to 1/2 open:
Door should remain in any position.
 Past 1/2 open:
Door should open fully by itself.
Pop-Up  Full open position:
Door should not easily fall closed
H01757 If adjustment is necessary, refer to step 2 -(a) above.

2001 CAMRY (RM819U)

Author: Date: 2391


BO-34
BODY - FRONT WIPER AND WASHER

FRONT WIPER AND WASHER


BO0LK-01

COMPONENTS

Cowl Louver RH 24 (245, 18)

Wiper Motor
Wiper
Arms
Cowl Louver LH
Weatherstrip

Wiper
Link Wiper Motor
Assembly
5.5 (55, 49 in.·lbf)

Window
Washer Nozzle
N·m (kgf·cm, ft·lbf) : Specified torque
N21119

2001 CAMRY (RM819U)

Author: Date: 2392


BO-35
BODY - FRONT WIPER AND WASHER
BO0LL-01

REMOVAL
1. REMOVE WIPER ARMS
2. REMOVE WEATHERSTRIP AND COWL LOUVERS
3. REMOVE WIPER MOTOR ASSEMBLY
(a) Disconnect the connector.
(b) Remove the 5 bolts and wiper motor assembly.
4. REMOVE WIPER MOTOR
Remove the 2 bolts, then separate the motor crank arm from the
N20998
wiper links at the ball and socket joint.

5. REMOVE WINDOW WASHER NOZZLE


(a) Remove the hoses from the nozzles.
(b) Using a screwdriver, remove the nozzle.
HINT:
Tape the screwdriver tip before use.

BO4391

2001 CAMRY (RM819U)

Author: Date: 2393


BO-36
BODY - FRONT WIPER AND WASHER
BO0LM-01

B B
ADJUSTMENT
D 1. INSPECT WASHER NOZZLE
C
C (a) While operating the washer, check that the washer fluid
B
B hits the windshield and the upsurge area within the
shaded areas.
U.S. mm (in.) Canada mm (in.), Approx.
E ”A” 280 (11) 600 (23.6)

U.S. A A F ”B” 150 (5.9) 150 (5.9)


H01773
”C” 50 (2.0) 250 (9.8)

B B ”D” 50 (2.0) Max


”E” 180 (7.1) 360 (14)
”a” ”b”
”F” 395 (15.5) 114 (4.5)
D
”G”  90 (3.5)
”H”  474 (18.7)
”I”  350 (13.8)
F G (b) Canadian models:
C E
A
Adust the nozzle so the outboard points ”a” and ”b” are
Canada H
H01774
within the wipe pattern.
(c) Check if the lower point where the washer fluid hits the
windshield is within the range of the wiping pattern (the
area of the glass the wiper blades wipe).

2. ADJUST WASHER NOZZLE


2 - 2.5 mm
Using a tool like that shown in the illustration, rotate the nozzle
(0.079 - 0.098 in.)
to adjust the fluid direction against the windshield.

0.7 - 0.75 mm
(0. 028 - 0.030 in.) BE3367

2001 CAMRY (RM819U)

Author: Date: 2394


BO-37
BODY - FRONT WIPER AND WASHER
BO0LN-01

INSTALLATION
1. INSTALL WINDOW WASHER NOZZLE
2. INSTALL WIPER LINK TO MOTOR
3. INSTALL THESE PARTS:
(a) Wiper motor assembly
Torque: 5.5 N·m (55 kgf·cm, 49 in.·lbf)
(b) Cowl louvers and weatherstrip

N20998

4. INSTALL WIPER ARMS


(a) Operate the wipers once and turn the wiper switch OFF,
then install the wiper arms.
HINT:
If the driver’s side wiper arm mount has a blue dot on it, use an
”A” ”A” ITT wiper arm. If there is no mark, use a ND wiper arm.
(b) Adjust the installation position of the wiper arms as shown
(blade tip to cowl louver edge).
Cowl Louver Edge
H01772 ”A” Approx. 35 mm (1.4 in.)
(c) Tighten the wiper arm nut.
Torque: 24 N·m (245 kgf·cm, 18 ft·lbf)

2001 CAMRY (RM819U)

Author: Date: 2395


BO-38
BODY - BODY OUTSIDE MOULDING

BODY OUTSIDE MOULDING


BO0M8-01

COMPONENTS

Front Door
Rear Quarter
Outside Moulding
Outside Moulding

Front Fender
Front Quarter
Outside Moulding
Outside Moulding

Rear Door Outside Moulding

N22598

2001 CAMRY (RM819U)

Author: Date: 2396


BO-39
BODY - BODY OUTSIDE MOULDING
BO0M9-01

REMOVAL
CAUTION:
 Store in a cool place, avoiding direct sunlight, high
temperature and dust.
 The moulding is made of polyvinyl chloride. Do not al-
low this material to come in contact with thinner or
other solvents, open flame or boiling water.
 The storage time for the moulding and adhesive is
limited to about 9 months.

1. REMOVE ENDS OF MOULDING


Using a scraper, pry the moulding loose about 30 mm (1.18 in.)
form each end.
HINT:
Tape the scraper tip before using.

H01782

2. REMOVE MOULDING AND ADHESIVE


(a) Pull off the moulding by cutting the adhesive with a knife.
(b) Scrape off adhesive from the body with sandpaper cutter.
NOTICE:
 Remember that 30 - 80 mm (1.18 - 3.15 in.) of the ends
of the moulding are glued tightly with a strong adhe-
sive.
 Do not reuse moulding.
H01783

2001 CAMRY (RM819U)

Author: Date: 2397


BO-40
BODY - BODY OUTSIDE MOULDING
BO0MA-01

INSTALLATION
1. HEAT BODY MOUNTING SURFACE
(a) Using a heat light, heat the body mounting surface to
40 - 60 °C (104 - 140 °F).
NOTICE:
Do not heat body excessively.
(b) Remove the adhesive tape from the body.
(c) Wipe off stains with cleaner.
BO6675

2. CLEAN MOULDING
If reusing the moulding:
(a) Using a heat light, heat the moulding to 20 - 30 °C (68 -
86 °F).
NOTICE:
Do not heat moulding excessively.
(b) Remove the adhesive tape from the moulding.
(c) Wipe off stains with cleaner.
N19058 (d) Apply a new adhesive tape to moulding as shown in the
illustration.

Adhesive Tape
Adhesive Tape
H01884

3. INSTALL MOULDING
(a) Using a heat light, heat the body and moulding.
Body: 40 - 60 °C (104 - 140 °F)
Moulding: 20 - 30 °C (68 - 86 °F)
NOTICE:
Do not heat moulding excessively.
(b) Lift moulding release sheet from face of moulding.
NOTICE:
N22643 When the moulding release sheet is removed, make sure
that no dirt or dust can get onto the uncoated area.
(c) Align the bosses with their corresponding holes in the
body, and press firmly on the moulding. Refer to the il-
lustration for the front fender moulding application proce-
dures.
NOTICE:
Do not apply excessive force onto the moulding, but steady
pressure with your thumbs.

2001 CAMRY (RM819U)

Author: Date: 2398


BO-41
BODY - WINDSHIELD

WINDSHIELD
BO0LO-01

COMPONENTS
Inside Rear
View Mirror Map Light Assem-
bly
Sun Visor

Front Pillar Garnish Weatherstrip


Sun Visor
Windshield Holder
Glass

Windshield Upper Moulding


Stopper Weatherstrip

Dam

Windshield
Outside
Moulding
Wiper Arm

Cowl Louver RH
24 (245, 18)

Windshield
Outside
Cowl Louver LH Moulding Front Pillar Garnish
Weatherstrip

Hood

N·m (kgf·cm, ft·lbf) : Specified torque


N20947

2001 CAMRY (RM819U)

Author: Date: 2399


BO-42
BODY - WINDSHIELD
BO0LP-01

REMOVAL
1. REMOVE THESE PARTS:
(a) Inner rear view mirror
(b) Sun visors and holders
(c) Map light assembly
(d) Front pillar garnishes
(e) Hood
(f) Wiper arms
(g) Cowl louvers
(h) Weatherstrips
2. REMOVE WEATHERSTRIP
Remove the weatherstrip by pulling.
HINT:
Remove only the front half of weatherstrip.
3. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) Using a drill of less than ø 5.0 mm (0.20 in.), drill out the
rivet heads and remove the moulding.
(b) Using a vacuum cleaner, remove the drill rivet and their
N20982 dust from the inside of the door.
CAUTION:
The cut rivet and rivet cutter will be not, avoid touching
them.
NOTICE:
Do not jiggle the rivet cutter while cutting.You may enlarge
the rivet hole or damage the rivet cutter.
HINT:
Do not drill the body.
Sealant may cause the moulding to stick to the glass. If neces-
sary, separate from the glass using a knife.

4. REMOVE WINDSHIELD UPPER MOULDING


Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.

N20983

5. REMOVE WINDSHIELD GLASS


(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to a wooden block or a similar object.
HINT:
Apply adhesive tape to the outer surface to prevent scratching.

BO5232

2001 CAMRY (RM819U)

Author: Date: 2400


BO-43
BODY - WINDSHIELD

NOTICE:
When separating the glass, be careful not to damage the
paint and interior and exterior ornaments. To prevent
scratching the safety pad when removing the windshield,
place a plastic sheet between the piano wire and safety
pad.

(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when removing the glass.
6. REMOVE RETAINERS

BO1689

2001 CAMRY (RM819U)

Author: Date: 2401


BO-44
BODY - WINDSHIELD
BO0LQ-01

INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
Adhesive (a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag saturated in cleaner.
HINT:
BO4420
Even if all the adhesive has been removed, clean the body.

2. REPLACE STOPPER
(a) Remove the damaged stopper.
(b) Cut off the old adhesive around the stopper installation
area.
NOTICE:
Be careful not to damage the body.
(c) Clean the installation area.
(d) Install a new stopper onto the body.
N21015

3. CLEAN REMOVED GLASS


(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
NOTICE:
Do not touch the glass after cleaning it.

BO5231

4. POSITION GLASS
(a) Place glass in the correct position.
(b) Check that all contacting parts of the glass rim are perfect-
ly even and do not make contact with the fasteners.
(c) Place reference marks between the glass and body.
(d) Remove the glass.

BO2820

5. CLEAN CONTACT SURFACE OF GLASS


Using a cleaner, clean the contact surface black-colored area
around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.

BO4421

2001 CAMRY (RM819U)

Author: Date: 2402


BO-45
BODY - WINDSHIELD

6. INSTALL DAM
Install the dam with double-stick tape as shown in the illustra-
tion.
A NOTICE:
Do not touch the glass face after cleaning it.
A: 7 mm (0.276 in.)

N21016

7. COAT CONTACT SURFACE OF BODY WITH PRIMER


Primer ”M” Primer ”M” ”M”
Using a brush, coat the contact surface on the body with Primer
M.
NOTICE:
Let the primer coating dry for 3 minutes or more. Do not
coat Primer M to the adhesive. Do not keep any of the
opened Primer M for later use.
N00141

8. COAT CONTACT SURFACE OF GLASS WITH PRIMER


”G”
Primer G
(a) Using a brush or a sponge, coat the edge of the glass and
the contact surface with Primer G.
(b) Before the primer dries, wipe it off with a clean shop rag.
NOTICE:
Let the primer coating dry for 3 minutes or more. Do not
keep any of the opened Primer G for later use.
N21017

9. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle. Fill the cartridge with
adhesive.
12.5 mm or more
(0.492 in.)
Part No. 08850 - 00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the chart below.
8.0 mm or more Temperature Tackfree time
(0.315 in.) N21018 35 °C (95 °F) 15 minute
20 °C (68 °F) 100 minute
5 °C (41 °F) 8 hour
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown.

2001 CAMRY (RM819U)

Author: Date: 2403


BO-46
BODY - WINDSHIELD

10. INSTALL GLASS


Adhesive HINT:
Confirm that the dam is attached the body panel as shown in
the illustration.

N21019

(a) Position the glass so that the reference marks are lined
up, and press in gently along the rim.
(b) Using a spatula, apply adhesive on the glass rim.

BO2821

(c) Use a scraper to remove any excess or protruding adhe-


sive.
NOTICE:
Take care not to drive the vehicle during the time described
in the chart below.
Temperature Minimum time prior to drive the vehicle
35 °C (95 °F) 1.5 hour
20 °C (68 °F) 5 hour
BO3986
5 °C (41 °F) 24 hour

(d) Hold the windshield glass in place securely with a protec-


tive tape or equivalent until the adhesive hardened.
11. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No. 08833 - 00030 or equivalent

12. APPLY ADHESIVE AT MOULDING INSTALLATION


AREA
Part No. 08833 - 00030 or equivalent

Adhesive

Adhesive BO3671

2001 CAMRY (RM819U)

Author: Date: 2404


BO-47
BODY - WINDSHIELD

13. INSTALL WINDSHIELD UPPER MOULDING


Place the moulding onto the body and tap it in by hand.

N22592

14. INSTALL WINDSHIELD OUTSIDE MOULDING


(a) Install the pawl of the outside moulding to the upper
moulding to set the moulding to the body.
(b) Using an air riveter with nose piece, install the new 3 rivets
and outside moulding.

N20984

CAUTION:
To avoid personal injury and short of the wiring when
installing ø 5.0 mm (0.20 in.) rivets keep your hands out of
the 20 mm (0.79 in.) radius that the caulked ø 5.0 mm (0.20
in.) rivet will cover.
20 mm
HINT:
(0.79 in.) Install the rivet firmly pressed at a right angle (90°) against the
installation hole.
N15432 15. INSTALL THESE PARTS:
(a) Cowl louvers
(b) Weatherstrips
(c) Wiper arms
Torque: 24 N·m (245 kgf·cm, 18 ft·lbf)
(d) Front pillar garnishes
(e) Map light assembly
(f) Sun visors and holders
(g) Inner rear view mirror

2001 CAMRY (RM819U)

Author: Date: 2405


BO-48
BODY - BACK WINDOW GLASS

BACK WINDOW GLASS


BO0LR-02

COMPONENTS

Back Window Moulding

Back Window Glass


 Dam

Rear Side Seatback RH

Roof Side Inner Garnish

Roof Side Inner Garnish Rear Seatback

Rear Seat Cushion


18 (185, 13)

CRS Tether Anchor Cover

18 (185, 13) 18 (185, 13)


20 (204, 15)

Tether Anchor Bracket


High-mounted
Rear Seat Outer Belt Stop Light
Rear Seat Center Belt

Rear Seat Outer Belt

Package Tray Trim

42 (430, 31)

N·m (kgf·cm, ft·lbf) : Specified torque


 Non-reusable part Room Partition Trim
H11429

2001 CAMRY (RM819U)

Author: Date: 2406


BO-49
BODY - BACK WINDOW GLASS
BO0LS-02

REMOVAL
1. REMOVE REAR SEAT
(See page BO-1 10 and BO-1 15)
2. REMOVE ROOF SIDE INNER GARNISH
(a) Remove the clip.
3 Clips
(b) Using a screwdriver, pry loose and remove the garnish.
1 Clip
HINT:
Tape the screwdriver tip before use.
N21020
(c) Employ the same manner described above to the other
side.

3. REMOVE HIGH-MOUNTED STOP LIGHT


(a) Push on the both side of the cover to release the claws by
your hand and remove the cover as shown in the illustra-
tion.
1
(b) Remove the 2 bolts and high-mounted stop light, then
2
1 disconnect the connector.
4. REMOVE TETHER ANCHOR
(a) Using a screwdriver, remove the CRS tether anchor cov-
N22588 er.
HINT:
Tape the screwdriver tip before use.
(b) Remove the tether anchor by loosening the bolt.
(c) Employ the same manner described above to the other
side.

5. REMOVE PACKAGE TRAY TRIM


4 Clips (a) Remove the rear seat belt floor anchor bolts.
(b) Remove the seat belts with seat belt hole covers from the
package tray trim.
(c) Remove the package tray trim by pulling forward.

H11426

2001 CAMRY (RM819U)

Author: Date: 2407


BO-50
BODY - BACK WINDOW GLASS

6. REMOVE ROOM PARTITION TRIMS


Remove the 7 clips and room partition trims.
7. REMOVE ASSIST GRIPS
8. REMOVE REAR PART OF ROOF HEADLINING
9. DISCONNECT DEFOGGER WIRE CONNECTORS

N21121

10. REMOVE BACK WINDOW MOULDING


Using a knife, cut off the moulding as shown in the illustration.
NOTICE:
Do not damage the body with the knife.
11. REMOVE BACK WINDOW GLASS
Remove the glass in the same way as windshield.
(See page BO-42 )

N20985

2001 CAMRY (RM819U)

Author: Date: 2408


BO-51
BODY - BACK WINDOW GLASS
BO0LT-02

INSTALLATION
HINT:
Refer to the installation of windshield, install back window glass
by the following operations. (See page BO-44 )
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
2. CLEAN REMOVED GLASS

3. REPLACE STOPPERS
4. POSITION GLASS
5. CLEAN CONTACT SURFACE OF GLASS
6. INSTALL DAM
Install the dam with double-stick tape as show in the illustration.
NOTICE:
Do not touch the glass face after cleaning it.
7. COAT CONTACT SURFACE OF BODY WITH PRIMER
N21122 ”M”
8. COAT CONTACT SURFACE OF GLASS WITH PRIMER
”G”

9. APPLY ADHESIVE AT MOULDING INSTALLATION


AREA

Adhesive

Adhesive BO3671

10. INSTALL BACK WINDOW MOULDING


Place the moulding onto the body and tap it by hand.
11. APPLY ADHESIVE
12. INSTALL GLASS
13. INSPECT FOR LEAKS AND REPAIR
14. CONNECT DEFOGGER CONNECTORS
15. INSTALL REAR PART OF ROOF HEADLINING
16. INSTALL ASSIST GRIPS
N20986 17. INSTALL PACKAGE TRAY TRIM

2001 CAMRY (RM819U)

Author: Date: 2409


BO-52
BODY - BACK WINDOW GLASS

18. INSTALL TETHER ANCHOR


(a) Install the tether anchor by tightening the bolt.
Torque: 20 N·m (204 kgf·cm, 15 ft·lbf)
(b) Install the CRS tether anchor cover to the tether anchor.
(c) Employ the same manner described above to the other
sides.
19. INSTALL ROOM PARTITION TRIMS
20. INSTALL REAR SEAT BELT FLOOR ANCHOR BOLTS
Torque: 42 N·m (420 kgf·cm, 31 ft·lbf)
21. INSTALL HIGH-MOUNTED STOP LIGHT
22. INSTALL ROOF SIDE INNER GARNISHES
23. INSTALL REAR SEAT
(See page BO-1 13 and BO-1 18)

2001 CAMRY (RM819U)

Author: Date: 2410


BO-53
BODY - SLIDING ROOF (TMC Made)

SLIDING ROOF (TMC Made) BO0M1-01

ON-VEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approx. 6 secs.
N10192
(b) Check for abnormal noise or binding during operation.
(c) With the sliding roof fully closed, check for water leakage.
(d) Check for a difference in level between the sliding roof
weatherstrip and roof panel.
Except rear end:
0 ± 1.5 mm (0 ± 0.059 in.)
Rear end:
0 + 1.5 mm (0 + 0.059 in.)
0 - 1.0 mm (0 - 0.039 in.)

2001 CAMRY (RM819U)

Author: Date: 2411


BO-54
BODY - SLIDING ROOF (TMC Made)
BO0M2-01

COMPONENTS
Side Garnish
Sliding Roof Glass
Rear Roof
Drip Channel

Roof Window
Deflector Panel
Side Garnish

Drive Cable
Guide Block

Guide Block

Sliding Roof
Housing

Drive Gear

Sunshade Trim
Guide Rail Stopper Sliding Roof
Panel Stopper

Roof Rail
Rear Frame

5.5 (55, 49 in.·lbf)


N·m (kgf·cm, ft·lbf) : Specified torque
N22654

2001 CAMRY (RM819U)

Author: Date: 2412


BO-55
BODY - SLIDING ROOF (TMC Made)
BO0M3-01

REMOVAL
1. REMOVE ROOF HEADLINING
(See page BO-83 )
2. REMOVE SIDE GARNISH
Using a screwdriver, remove the garnishes.
HINT:
Tape the screwdriver tip before use.
3. REMOVE SLIDING ROOF GLASS ASSEMBLY
(a) Using a torx wrench, remove the 4 screws.
(b) Pull the glass upward to remove it.

4. REMOVE DRIVE GEAR


NOTICE:
Remove the drive gear with the sliding roof is full closed.
(a) Disconnect the connector.
(b) Remove the 3 bolts and drive gear.

N21524

(c) Remove the screw and cam plate cover.


Point Marks (d) Turn the drive gear to align the point marks as shown in
the illustration.
(e) Install the cam plate cover and screw.
NOTICE:
At the time of installation, please refer to the following item.
If the sliding roof position and drive gear full close position
is not matched, the sliding roof does not operate normally.

N21527

2001 CAMRY (RM819U)

Author: Date: 2413


BO-56
BODY - SLIDING ROOF (TMC Made)

5. REMOVE SLIDING ROOF HOUSING


(a) Disconnect the 4 drain hoses from the housing.
(b) Remove the 8 bolts and 4 brackets.
Torque: 5.5 N·m (55 kgf·cm, 49 in.·lbf)
(c) Remove the 6 nuts, then remove the housing as shown
on the following page.

N21529

2001 CAMRY (RM819U)

Author: Date: 2414


BO-57
BODY - SLIDING ROOF (TMC Made)
BO0M4-01

DISASSEMBLY
1. REMOVE SLIDING ROOF PANEL STOPPER
Remove the 2 screws and 2 stoppers.
2. REMOVE SUNSHADE TRIM

N21523

3. REMOVE REAR ROOF DRIP CHANNEL


Remove the rear roof drip channel as shown in the illustration.

N21421

4. REMOVE REAR FRAME


Remove the 4 screws and rear frame.

N21424

5. REMOVE DRIVE CABLE


(a) Remove the screw and guide rail stopper.
(b) Slide the drive cable rearward, then remove it.

N21526

HINT:
At the time of reassembly, please refer to the following items.
 Adjust the drive cable to a closed and tilted down position.
 Slide the cable forward or backward to align the 2 marks
as shown.
 Slide the cable to the forefront with your hand.
6. REMOVE ROOF WINDOW DEFLECTOR PANEL

N21525

2001 CAMRY (RM819U)

Author: Date: 2415


BO-58
BODY - SLIDING ROOF (TMC Made)

7. REMOVE GUIDE BLOCK


Remove the 2 screws and guide block.

N21420

8. REMOVE SLIDING ROOF HOUSING


Remove the 6 screws and sliding roof housing.

N21522

2001 CAMRY (RM819U)

Author: Date: 2416


BO-59
BODY - SLIDING ROOF (TMC Made)
BO0M5-01

ADJUSTMENT
1. REMOVE SIDE GARNISH
Before making adjustments, using a screwdriver, remove the
side garnishes.
HINT:
 Tape the screwdriver tip before use.
 After adjustment, reinstall the side garnishes.

N21422

2. TO ADJUST FORWARD OR REARWARD


(a) Using a torx wrench, loosening the sliding roof glass
installation screws.
(b) Adjust the sliding roof glass forward and rearward.

Z04207

3. TO ADJUST CLEARANCE
(Difference in left and right clearance)
(a) When the front or rear alignment is not correct, remove
the drive gear and sliding roof glass, then adjust the drive
rail.
NOTICE:
Remove the drive gear with sliding roof is full closed.

BO3396

(b) Adjust by slide the cable forward or rearward to align the


2 marks as shown.
(c) Install the drive gear and sliding roof glass.

N21525

2001 CAMRY (RM819U)

Author: Date: 2417


BO-60
BODY - SLIDING ROOF (TMC Made)
BO0M6-01

REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-57 ).

2001 CAMRY (RM819U)

Author: Date: 2418


BO-61
BODY - SLIDING ROOF (TMC Made)
BO0M7-01

INSTALLATION
Installation is in the reverse order of removal (See page BO-55 ).

2001 CAMRY (RM819U)

Author: Date: 2419


BO-62
BODY - SLIDING ROOF (TMMK Made)

SLIDING ROOF (TMMK Made) BO0LU-01

ON-VEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approximately 6 sec.
H01814
(b) Check for abnormal noise or binding during operation.
(c) Check for water leakage with the sliding roof fully closed.
(d) Check the alignment between the sliding roof weather-
Glass Panel Level Difference ± 1.5 mm
strip and the roof panel.
All sides:
0 ± 1.5 mm (0 ± 0.059 in.)
HINT:
At the time of installation, please refer to the following item.
To align the glass to the roof surface, loosen the 4 screws, then
Roof Panel adjust and retighten.
Weatherstrip
H01815 If the sliding roof does not operate:
(e) Remove the map light assembly.
(f) Manually operate the sliding roof by inserting a hex
wrench into the motor to turn the drive shaft.

H01816

2001 CAMRY (RM819U)

Author: Date: 2420


BO-63
BODY - SLIDING ROOF (TMMK Made)
BO0LV-01

COMPONENTS

Sliding Roof

Sliding Roof Glass

Sunroof Opening Trim

Headliner Assembly

Room Light

Map Light Assembly

H01812

2001 CAMRY (RM819U)

Author: Date: 2421


BO-64
BODY - SLIDING ROOF (TMMK Made)

Wind deflector
Roof Drip Channel

Deflector Spring

RH Lift Arm and Cable


Assembly
RH Roof Drip Channel
Guide
LH Roof Drip Channel
Guide
Sunshade Trim

LH Lift Arm and Cable


Assembly

Drain Cap
Drive Rail Assembly

5.5 (55, 49 in.·lbf)

N·m (kgf·cm, ft·lbf) : Specified torque


H01813

2001 CAMRY (RM819U)

Author: Date: 2422


BO-65
BODY - SLIDING ROOF (TMMK Made)
BO0LW-01

REMOVAL
1. REMOVE ROOF HEADLINING
(See page BO-83 )
2. REMOVE SIDE GARNISHES
HINT:
At the time of installation, please refer to the following item.
Soak the garnishes in water to soften them before assembly.
3. REMOVE GLASS PANEL ASSEMBLY
H01824
(a) Remove the 4 glass panel adjustment screws.
HINT:
At the time of installation, please refer to the following item.
Adjust the height of the glass panel, then tighten the 4 screws.
(b) Pull the glass upward to remove it.

4. REMOVE SLIDING ROOF ASSEMBLY


(a) Remove the 4 drain hoses from the sliding roof assembly.
(b) Remove the 8 bolts and 4 brackets.
Torque: 5.5 N·m (55 kgf·cm, 49 in.·lbf)
(c) Remove the 6 nuts and the sliding roof assembly.

H01825

2001 CAMRY (RM819U)

Author: Date: 2423


BO-66
BODY - SLIDING ROOF (TMMK Made)
BO0LX-01

DISASSEMBLY
1. REMOVE SLIDING ROOF HOUSING DRAIN CAP
Pull the drain cap rearward to remove it.
HINT:
At the time of reassembly, please refer to the following item.
Apply seal packing to the drain cap.
Seal packing:
Part No.1 08826 - 00090 or equivalent

2. REMOVE REAR ROOF DRIP CHANNEL


Unclip the roof drip channel from the roof drip channel guide.
HINT:
At the time of reassembly, please refer to the following item.
Aligh the rear roof drip channel to the roof drip channel guide
hook.
3. REMOVE SUNSHADE TRIM

H01826

4. REMOVE LH AND RH ROOF DRIP CHANNEL GUIDE


(a) Using a screwdriver, remove the guide from the lift arm as-
sembly.
HINT:
Tape the screwdriver tip before using.
(b) Slide the guide out of the side rail.

H01827

5. REMOVE DRIVE GEAR ASSEMBLY


(a) Use a hex wrench to align the gear pointer with the hous-
ing pointer.
(b) Disconnect the harness connector.
(c) Remove the 3 screws and the drive gear assembly.
HINT:
At the time of reassembly, please refer to the following item.
Aligh the drive gear assembly during reassembly.
H01828 (See page BO-68 ).

H01829

2001 CAMRY (RM819U)

Author: Date: 2424


BO-67
BODY - SLIDING ROOF (TMMK Made)

6. REMOVE LH AND RH SIDING ROOF LIFT ARM AND


CABLE ASSEMBLIES
(a) Using a drill, cut the flange portion of the stop pin (rivet)
from each side rail.
HINT:
At the time of reassembly, please refer to the following item.
Use two new rivets.
(b) Slide the LH sliding roof lift arm and drive cable from its
H01830 side rail.
(c) Slide the RH sliding roof lift arm and drive cable from its
side rail.

7. REMOVE WIND DEFLECTOR


(a) Remove the 2 screws from the front rail assembly.
HINT:
At the time of reassembly, please refer to the following item.
Insert the strap into the front rail assembly as shown.

H01831

(b) Using a drill, cut the flange portion of the 4 rivets.


NOTICE:
Be careful not to damage the side rail (rivet) holes when
drilling.
HINT:
At the time of reassembly, please refer to the following item.
Use 4 new special sealing type rivets.
Part No. 09884-26003
H01832 (c) Remove the deflector and spring assembly.
(d) Remove the spring from the deflector.

2001 CAMRY (RM819U)

Author: Date: 2425


BO-68
BODY - SLIDING ROOF (TMMK Made)
BO0LY-01

ADJUSTMENT
1. ALIGN THE MOTOR TO ”O” POSITION
NOTICE:
The ”O” position is the same as the sliding roof ”flush ”
position (sliding roof closed).
Use the vehicle sliding roof switch or a hex wrench to align the
gear pointer with the motor housing pointer as shown.
Motor Housing
Pointer (Grey) Gear Pointer (Brown)
H01817

NOTICE:
Use only the sliding roof switch to electrically operate the
motor or sliding roof. Do not use any other electrical
source to power the motor. If the sliding roof switch (under
vehicle power) is not available, use a hex wrench to align
the motor pointers.
2. REMOVE DRIVE GEAR ASSEMBLY

H01818

3. REMOVE GLASS PANEL


(a) Remove the 4 glass panels adjustment screws.
HINT:
At the time of installation, please refer to the following item.
Adjust the height of the glass panel, then tighten the 4 screws.
(b) Pull the glass upward to remove it.

H01819

4. ALIGN SLIDING ROOF COMPONENTS


(a) Verify the hook appears as shown.
(b) Align the cable arm hole with the lift arm hole.
HINT:
Using a screwdriver, move the LH and RH cable assemblies for-
ward and backward to align the holes in the cable arm and lifter
arm.
(c) Temporarily insert a 3 mm (0.12 in.) pin through the align-
ment holes in the cable arm and lifter arm.
HINT:
Parts shown Verify the cam block alignment hole is aligned with the lift arm
disassembled alignment hole. Misalignment at this point will result in a mal-
for clarity function of the sliding roof mechanism.
5. REINSTALL DRIVE GEAR ASSEMBLY
HINT:
Before reinstalling the drive gear assembly, double check the
alignment of the gear pointers.

H01820

2001 CAMRY (RM819U)

Author: Date: 2426


BO-69
BODY - SLIDING ROOF (TMMK Made)

6. VERIFY CORRECT INSTALLATION TIMING


(a) Cycle the unit once (vent position closed, slide open, slide
completely closed).
HINT:
After cycling the unit closed from the slide open position, verify
the alignment holes in the cable arm and cam block are aligned
and the motor pointers are in the ”O” position.
OK NG The timing of the sliding roof is okay if the holes are within
H01821 1/2 a diameter of each other as shown when closed from
the ”side open” position.
NOTICE:
The holes will normally not align when moving the sliding
roof from the vent open position to the closed position.

(b) There should be a slight interference between the guide


Lift Arm Assembly
pin and the curved ”lead-in” of the side rail. Confirm by
Guide Pin
cycling the unit. A clicking sound from the hook indicates
the adjustment is incorrect.
If the guide pin has been disturbed, readjust as follows:
(1) Loosen the screw and adjust the pin so there is a
slight interference.
Slide Rail (2) Tighten the screw and cycle the unit.
H01822 (3) Confirm the hook smoothly engages the wind de-
flector spring.
(4) Repeat if necessary.
7. REINSTALL GLASS PANEL

Hook

H01823

2001 CAMRY (RM819U)

Author: Date: 2427


BO-70
BODY - SLIDING ROOF (TMMK Made)
BO0LZ-01

REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-66 ).

2001 CAMRY (RM819U)

Author: Date: 2428


BO-71
BODY - SLIDING ROOF (TMMK Made)
BO0M0-01

INSTALLATION
Installation is in the reverse order of removal (See page BO-65 ).
NOTICE:
Check and adjust the sliding roof after installation (See page BO-62 ).

2001 CAMRY (RM819U)

Author: Date: 2429


BO-72
BODY - INSTRUMENT PANEL

INSTRUMENT PANEL
BO0MB-01

COMPONENTS
N
Instrument Panel Reinforcement N D
G D
G N No.2 Instrumental Panel Bracket
N No.1 Instrumental Panel Bracket
G N H Q Q
N No.2 Instrumental Panel Brace

Instrument Panel Brace Mount


N B O
No.1 Instrument N
Panel Brace Front Pillar Garnish
N
N
Front Pillar Front 20 (200, 14)

Garnish Passenger
No.2 Side Defroster Nozzle
Airbag Cowl Side Trim
Assembly
Front Door Opening
Cover

Glove Compartment Front Door


Instrument Panel
Door Finish Plate Inside Scuff Plate
C
Hazard Warning F
F
Switch Lower Finish F Glove
Remote Control
Plate F J Compartment
Mirror Hole Base
Upper Column A No.2 Lower
Cover A
Panel
Cluster Finish
Panel Radio Assembly
Combination Center Cluster
Combination Switch Meter
Lower Column Finish Panel
Cover
35 (360, 26)
D
D
Front Door D
D No.1 Lower
Opening
F Panel
Cover A A/C
A
Cowl Side Steering Wheel Control Assembly
Trim D Coin Steering
Lower Panel
Box Wheel
Insert
Pad
F
Front Console F
Box
Center Console B
Front Door Upper Panel B Rear Console
Inside Scuff Plate Box
N·m (kgf·cm, ft·lbf) : Specified torque N20950

2001 CAMRY (RM819U)

Author: Date: 2430


BO-73
BODY - INSTRUMENT PANEL

Instrument Panel Wire Harness

No.1 Defroster Nozzle Garnish

A
Defroster Nozzle Assembly
A

RH Side Defroster Duct Nozzle

A No.2 Heater Duct to


A A K Register
A
No.1 No.3 Instrument
Side Defroster K Panel Register
Duct Nozzle A A K Assembly

A K

Instrument
No.1 Heater Duct to A Panel Center
Register K A A
Bracket
K No.2 Instrument
Panel Register
Assembly

No.1 Instrument Panel


Regigter Assembly

Glove Box
Light Assembly
Instrument Panel

N20951

2001 CAMRY (RM819U)

Author: Date: 2431


BO-74
BODY - INSTRUMENT PANEL

HINT:
Screw shapes and size are indicated in the table below. The code (”A”-”P”) correspond to those indicated
on the previous page.

mm (in.)

Code Shape Size Code Shape Size Code Shape Size

ø = 5.2 (0.21) ø = 6.0 (0.24) ø = 6.0 (0.24)


A B C
L = 16 (0.63) L = 16 (0.63) L = 20 (0.79)

ø = 6.0 (0.24) ø = 5.0 (0.20) ø = 5.2 (0.21)


D E F
L = 20 (0.79) L = 10 (0.39) L = 20 (0.79)

ø = 8.0 (0.31) ø = 6.0 (0.24) ø = 6.0 (0.24)


G H I
L = 22 (0.87) L = 20 (0.79) L = 20 (0.79)

ø = 6.0 (0.24) ø = 5.0 (0.20) ø = 5.0 (0.20)


J K L
L = 18 (0.79) L = 14 (0.55) L = 12 (0.47)

ø = 8.0 (0.31) 8 x 1.25 6 x 1.00


M N O
L = 18 (0.17)

6 x 1.00
P

H01983

2001 CAMRY (RM819U)

Author: Date: 2432


BO-75
BODY - INSTRUMENT PANEL
BO0MC-02

REMOVAL
1. REMOVE THESE PARTS:
HINT:
Tape a screwdriver tip before use.
(a) Front door inside scuff plates
(b) Cowl side trims
(c) Front pillar garnishes
(d) Front door opening covers
(e) Lower finish plate
2. REMOVE STEERING WHEEL
(See page SR-1 1)
3. REMOVE STEERING COLUMN COVERS
(a) Remove the steering tilt handle.
(b) Remove the 3 screws, then the upper and lower column
covers.
4. REMOVE COMBINATION SWITCH

5. REMOVE No.1 LOWER PANEL


(a) Remove the 2 screws and hood lock release lever.
(b) Press on the sides of the coin box while pulling the coin
box outward, and remove the coin box.
(c) Remove the screw, bolt and the No.1 lower panel.

N20987

6. REMOVE LOWER PANEL INSERT


(a) Remove the 2 screws holding the DLC3 to the LH lower
panel.
(b) Remove the 4 bolts, and the panel.
7. REMOVE No.2 LOWER COVER

N21123

2001 CAMRY (RM819U)

Author: Date: 2433


BO-76
BODY - INSTRUMENT PANEL

8. REMOVE GLOVE COMPARTMENT ASSEMBLY


(a) Using a screwdriver, remove the glove compartment door
finish plate to the glove compartment box inside.
NOTICE:
When handling the airbag connector, be careful not to dam-
age the airbag wire harness.
HINT:
Tape the screwdriver tip before use.
N20988 (b) Pull up and disconnect the airbag connector.
(c) Remove the 4 screws, bolt and glove compartment as-
sembly.
9. REMOVE CENTER CONSOLE UPPER PANEL
Using a screwdriver, remove the panel, then disconnect the
connector.
HINT:
Tape the screwdriver tip before use.
10. REMOVE REAR CONSOLE BOX
Remove the 2 bolts, 2 screws and the console box.

11. REMOVE CENTER CLUSTER FINISH PANEL


Using a screwdriver, remove the panel, then disconnect the
connector.
HINT:
Tape the screwdriver tip before using.
12. REMOVE FRONT CONSOLE BOX
Remove the 2 screws and the front console box.
7 Clips 13. REMOVE RADIO ASSEMBLY
N21023 14. REMOVE A/C CONTROL ASSEMBLY
(See page AC-88 and AC-95 )
15. REMOVE HAZARD WARNING SWITCH

16. REMOVE CLUSTER FINISH PANEL


6 Clips (a) Remove the 2 screws.
(b) Using a screwdriver, remove the panel.
HINT:
Tape the screwdriver tip before use.
17. REMOVE COMBINATION METER
18. REMOVE REMOTE CONTROL MIRROR HOLE BASE

N21024

2001 CAMRY (RM819U)

Author: Date: 2434


BO-77
BODY - INSTRUMENT PANEL

19. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY


(See page RS-28 )
Remove the 2 bolts, 4 nuts and the front passenger airbag as-
sembly.
Torque:
Bolt: 20 N·m (200 kgf·cm, 14 ft·lbf)
CAUTION:
 Store the front passenger airbag door facing upward
W03509 (never downward).
 Never disassemble the front passenger airbag as-
sembly.
NOTICE:
The 2 bolts to the instrument panel have been anti-rust
treated. After removing the front passenger airbag assem-
bly, always replace the bolts and nuts with new ones.

20. REMOVE No.1 AND No.2 INSTRUMENT PANEL


BRACKETS
Remove the 4 bolts and the No.1 and No.2 panel brackets.
21. REMOVE NO.2 SIDE DEFROSTER NOZZLE

N20991

22. REMOVE INSTRUMENT PANEL ASSEMBLY


(a) Disconnect the connectors from the LH and RH connector
holders.
(b) Remove the bolts holding the ground wire to the body.
(c) Remove the connector holder from the body.

N20992

(d) Disconnect the connectors.


(e) Remove the bolt holding the ground wire to the No.2
instrument panel brace.

N20993

2001 CAMRY (RM819U)

Author: Date: 2435


BO-78
BODY - INSTRUMENT PANEL

(f) Remove the bolt, nut, screw and the instrument panel as-
sembly.

N20994

23. REMOVE INSTRUMENT PANEL BRACES


(a) Remove the wire brackets and connector.
(b) Remove the bolt and connector from the No.1 instrument
panel brace.
(c) w/ Wireless Control:
Remove the nut and the wireless control unit from the
No.1 instrument panel brace.
(d) Remove the nut holding the radio antenna to the No.2
N20995 instrument panel brace.
(e) Remove a nut and brace mount bracket.
(f) Remove the 6 nuts, 2 bolts and No.1 and No.2 instrument
panel braces.

24. REMOVE INSTRUMENT PANEL REINFORCEMENT


(a) Remove the connectors from the steering column tube.
(b) Remove the 4 wire brackets and connectors.
(c) Remove the 2 nuts and bolt holding the No.1 Junction Box
(J/B) to the reinforcement.
(d) Remove the 4 nuts and the steering column from the rein-
forcement.
(e) Remove the brake pedal spring from the reinforcement
N20996 and brake pedal.

(f) Remove the 4 nuts, 3 bolts and the reinforcement.

N20997

2001 CAMRY (RM819U)

Author: Date: 2436


BO-79
BODY - INSTRUMENT PANEL
BO0MD-01

DISASSEMBLY
1. REMOVE THESE PARTS:
(a) No.1 defroster nozzle garnish
(b) No.1 defroster nozzle
(c) RH side defroster duct nozzle
(d) No.1 side defroster duct nozzle
(e) No.1 heater duct to register
(f) No.2 heater duct to register
(g) No.2 register assembly
(h) No.3 register assembly
(i) No.1 register assembly

2. REMOVE INSTRUMENT PANEL WIRE HARNESS


Remove the 2 brackets, 8 clips and wire harness.
3. REMOVE INSTRUMENT PANEL CENTER BRACKET
4. REMOVE THESE PARTS:
(a) Clock unit
(b) Glove box light assembly

N21124

2001 CAMRY (RM819U)

Author: Date: 2437


BO-80
BODY - INSTRUMENT PANEL
BO0ME-01

REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO-79 ).

2001 CAMRY (RM819U)

Author: Date: 2438


BO-81
BODY - INSTRUMENT PANEL
BO0MF-01

INSTALLATION
Reassembly is in the reverse order of removal (See page BO-75 ).

2001 CAMRY (RM819U)

Author: Date: 2439


BO-82
BODY - ROOF HEADLINING

ROOF HEADLINING
BO0MG-01

COMPONENTS
Assist Grip

Roof Headlining
Sun Visor
Map Light
Assembly
Assist Grip

Holder
Cover
Room Light
Holder Sun Visor
Center Pillar Garnish

Front Pillar Garnish


Roof Side Inner Garnish

Rear Side Seat


42 (420, 31)
Back RH
Lower Center
Rear Seat Rear Seatback
Pillar Garnish
Side Garnish
Front Door Scuff Rear Side Seat
Plate Back LH

18 (185, 13)

42 (420, 31)

18 (185, 13)
Rear Seat Cushion

Center Pillar Garnish


42 (420, 31) 18 (185, 13)
42 (420, 31)

Roof Seat
Side Garnish
Front Pillar Garnish

Rear Seat
42 (420, 31)
Side Garnish

Lower Center
Pillar Garnish
Front Door Scuff
Plate
N·m (kgf·cm, ft·lbf) : Specified torque N22600

2001 CAMRY (RM819U)

Author: Date: 2440


BO-83
BODY - ROOF HEADLINING
BO0MH-01

REMOVAL
1. REMOVE THESE PARTS:
(a) Rear seat cushion
(b) Rear seatback and rear side seatbacks
(c) Front door scuff plates
(d) Front seat belt shoulder anchor bolts
(e) Sun visor and holders
(f) Assist grips
(g) Front pillar garnishes
(h) Rear door scuff plates
(i) Lower center pillar garnishes
2. REMOVE ROOF SIDE INNER GARNISH
(See page BO-29 )

: 4 Clips 3. REMOVE FRONT PILLAR GARNISH


(a) Pry out clips by your hand.
(b) Pull the garnish upward to remove it.

N21457

: Clip 4. REMOVE CENTER PILLAR GARNISH


: 2 Clips (a) Remove the clip.
(b) Pry off the garnish.

N21458

5. REMOVE ROOM LIGHT


(a) Using a screwdriver, remove the room light cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 4 screws, then disconnect the connector.
6. REMOVE MAP LIGHT ASSEMBLY

N21415

2001 CAMRY (RM819U)

Author: Date: 2441


BO-84
BODY - ROOF HEADLINING

7. REMOVE ROOF HEADLINING


2 Clips (a) Remove the 2 clips from the roof panel rear end.
(b) Remove the headlining.
(c) Bring out the headlining.

N22971

2001 CAMRY (RM819U)

Author: Date: 2442


BO-85
BODY - ROOF HEADLINING
BO0MI-01

INSTALLATION
Installation is in the reverse order of removal (See page BO-83 ).

2001 CAMRY (RM819U)

Author: Date: 2443


BO-86
BODY - FRONT SEAT (Power Seat for TMC Made)

FRONT SEAT (Power Seat for TMC Made)


BO0MJ-03

COMPONENTS

Headrest

Headrest Support

Seatback Pad
 Hog Ring
Seat Wire

Seatback Cover
Seatback
Frame
Seat Cushion Cover

Seat Wire Hinge Cover

Seat Heater
(Seatback)

Seat Heater 15 (150, 11)


(Seat Cushion)
18 (185, 13)
Seat Cushion Pad

 Hog Ring
Seat Cushion Frame Lumber Support Adjuster

Seat Track Cover

Power Seat Adjuster


37 (375, 27)
37 (375, 27)
Power Seat Switch
x3

Seat Cushion Shield

Seat Track Cover


Switch Knob
Front Vertical Motor Reclining Motor

Rear Vertical Motor


Lower Seat Cushion Shield

N·m (kgf·cm, ft·lbf) : Specified torque


 Non-reusable part H15037

2001 CAMRY (RM819U)

Author: Date: 2444


BO-87
BODY - FRONT SEAT (Power Seat for TMC Made)
BO0ML-03

DISASSEMBLY
1. REMOVE FRONT SEAT
(a) Using a screwdriver, remove the seat track covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 4 bolts and front seat with disconnecting the
connectors.
NOTICE:
Be careful not to damage the body.
2. REMOVE HEADREST
3. REMOVE SWITCH KNOBS
4. REMOVE SEAT CUSHION SHIELD
5. REMOVE LOWER SEAT CUSHION SHIELD
6. REMOVE POWER SEAT SWITCH
7. REMOVE SEATBACK ASSEMBLY
(a) w/ Side airbag assembly:
Remove the 2 clips of the side airbag wire harness from
the seat cushion frame.
(b) Remove the 4 bolts and seatback assembly.

8. REMOVE SEATBACK COVER


(a) Remove the hog rings and hooks.
(b) w/ Side airbag assembly:
Remove the hook as shown in the illustration.
(c) Remove the headrest supports.
(d) Remove the hog rings and seatback frame from seatback
cover with pad.
(e) Remove the hog rings and seatback cover from seatback
H01870 pad.
9. w/ Seat heater:
IF NECESSARY, REPLACE SEATBACK HEATER (See
page BO-89 )
10. REMOVE LUMBER SUPPORT ADJUSTER
Remove the 2 screws and lumber support adjuster.
11. REMOVE SEAT CUSHION ASSEMBLY
Remove the 4 bolts and seat cushion assembly.
12. REMOVE SEAT CUSHION COVER
(a) Remove the 2 clips, hook and seat cushion frame from
seat cushion cover with pad.
(b) Remove the hog rings and seat cushion cover from the
seat cushion pad.
13. w/ Seat heater:
IF NECESSARY, REPLACE SEAT CUSHION HEATER
(See page BO-89 )

2001 CAMRY (RM819U)

Author: Date: 2445


BO-88
BODY - FRONT SEAT (Power Seat for TMC Made)

14. REMOVE REAR VERTICAL MOTOR


Remove the 2 screws and front vertical motor.

H01978

15. REMOVE SLIDE MOTOR


(a) Remove the 2 screws.
(b) Disconnect the No. 1 drive cable, then remove the slide
motor.

H01979

16. REMOVE RECLINING MOTOR


(a) Remove the 2 screws.
(b) Disconnect the No. 2 drive cable, then remove the reclin-
ing motor.

H01980

2001 CAMRY (RM819U)

Author: Date: 2446


BO-89
BODY - FRONT SEAT (Power Seat for TMC Made)
BO41I-01

REPLACEMENT
HINT:
Care should be taken during the operation to protect the seat
cover from scratches, dirt or accidental cuts.
1. REMOVE SEAT COVER
Remove the hog rings which are fastened to the cover from seat
cushion pad and seatback pad.

Seatback cover 2. REMOVE SEAT WIRE


Remove the 2 set wires which are passed over the seat heater
from the seat cushion cover and seatback cover.
3. REMOVE SEAT HEATER
(a) Seatback cover:
Cut the 8 tack pins which are fastened to the seat heater
and then remove the seat heater.
(b) Seat cushion cover:
Cut the 8 tack pins which are fastened to the seat heater.
Seat cushion cover

H13492

(c) Seat cushion cover:


Using a cutter, cut the piece of the felt along the heater’s
outline as shown in the illustration.
NOTICE:
Do not cause any damage to the seat cushion pad while
cutting the felt.
4. Seat cushion cover:
INSTALL NEW SEAT HEATER
H13493 Install a new front seat heater as shown in the illustration on
page 91.
(1) Set a seat heater.
HINT:
Face the marked side (part number) to the seat cushion pad.
(2) For part A, position the seat heater by aligning the
end of the fin with the fold line of the listing pocket.
(3) For part B, position the seat heater by aligning the
heater’s center line with the cover’s V slit.
(4) Using a tacker, attach the seat heater to the seat
cushion cover.
Tacker: BANZAI 303XT or equivalent
2001 CAMRY (RM819U)

Author: Date: 2447


BO-90
BODY - FRONT SEAT (Power Seat for TMC Made)

NOTICE:
Do not substitute other metal part for tack pins.
Insufficient distance between the heater and cover may re-
sult in damage to the heater.
HINT:
 Attach tack pins on the seam side so that the wire can be
passed through the hole from the fold side.
 Sewing thread can be substituted for tack pins.
However, allow a distance of 6 - 7 mm (0.24 - 0.28 in.)
between both sewed parts of the heater and cover.

2001 CAMRY (RM819U)

Author: Date: 2448


BO-91
BODY - FRONT SEAT (Power Seat for TMC Made)

Seat cushion cover:

x x

B
x x

x x

A A

x x

x: Tack Pin

Listing Pocket Seat Heater Wire

Wire

Tack Pin
Tack Pin
Correct

Wire

Incorrect
H13494
H13613
H17206

2001 CAMRY (RM819U)

Author: Date: 2449


BO-92
BODY - FRONT SEAT (Power Seat for TMC Made)

5. Seatback cover:
INSTALL NEW SEAT HEATER
Install a new front seat heater as shown in the illustration on
page 7.
(1) Set a seat heater.
HINT:
Face the marked side (part number) to the seat cushion pad.
(2) For part A, position the seat heater by aligning the
end of the fin with the fold line of the listing pocket.
(3) For part B, position the seat heater by aligning the
heater’s center line with the cover’s center line.
(4) Using a tacker, attach the seat heater to the seat-
back cover.
Tacker: BANZAI 303XT or equivalent
NOTICE:
Do not substitute other metal part for tack pins.
Insufficient distance between the heater and cover may re-
sult in damage to the heater.
HINT:
 Attach tack pins on the seam side so that the wire can be
passed through the hole from the fold side.
 Sewing thread can be substituted for tack pins.
However, allow a distance of 6 - 7 mm (0.24 - 0.28 in.)
between both sewed parts of the heater and cover.

2001 CAMRY (RM819U)

Author: Date: 2450


BO-93
BODY - FRONT SEAT (Power Seat for TMC Made)

x x
A A
B
x x

x x

x x

x: Tack Pin

Listing Pocket Seat Heater Wire

Wire

Tack Pin
Tack Pin
Correct

Wire

H13495 Incorrect
H13613

H17207

2001 CAMRY (RM819U)

Author: Date: 2451


BO-94
BODY - FRONT SEAT (Power Seat for TMC Made)

Seat cushion cover: 6. INSTALL SEAT WIRE


Install the 2 seat wires to the seat cushion cover and seatback
cover.

Seatback cover:

H13492

HINT:
Listing Pocket
Pass the wire over the seat heater as shown in the illustration.
Wire 7. Seatback cover:
REVERSE SEAT COVER BACK TO ITS ORIGINAL
POSITION

Seat Heater H13614

8. Seat cushion cover:


INSTALL SEAT HEATER TO SEAT CUSHION PAD
Attach a piece of felt to the seat heater and the pad as shown
in the illustration.
9. INSTALL SEAT COVER
Felt Install the seat covers with new hog rings to the seat cushion
pad and the seatback pad.
Seat Heater HINT:
Seat Cushion
pad When installing new hog rings, take care to prevent wrinkles as
15 - 25 mm little as possible.
(0.59 - 0.98 in.)

15 - 25 mm
(0.59 - 0.98 in.)
H13500

2001 CAMRY (RM819U)

Author: Date: 2452


BO-95
BODY - FRONT SEAT (Power Seat for TMC Made)
BO0MM-03

REASSEMBLY
1. INSTALL RECLINING MOTOR
Connect the No. 2 drive cable, then install the reclining motor
with 2 screws.

H01980

2. INSTALL SLIDE MOTOR


Connect the No. 1 drive cable, then install the slide motor with
2 screws.

H01979

3. INSTALL REAR VERTICAL MOTOR


Install the front vertical motor with 2 screws.
4. INSTALL LOWER SEAT CUSHION SHIELD
5. INSTALL SEAT CUSHION COVER
(a) Install the seat cushion cover with new hog rings to seat
cushion pad.
HINT:
When installing hog ring, take care to prevent wrinkles as little
H01978 as possible.
(b) Install the seat cushion cover with pad to the seat cushion
frame with hook and 2 clips.
6. INSTALL SEAT CUSHION ASSEMBLY
Install the seat cushion assembly with 4 bolts.
7. INSTALL SEATBACK COVER
(a) Install the seatback cover with new hog rings to the seat-
back pad.
HINT:
When installing hog ring, take care to prevent wrinkles as little
as possible.
(b) Install the seatback cover with pad to the seatback frame
with new hog rings.
HINT:
When installing hog ring, take care to prevent wrinkles as little
as possible.
(c) Install the headrest supports.

2001 CAMRY (RM819U)

Author: Date: 2453


BO-96
BODY - FRONT SEAT (Power Seat for TMC Made)

(d) w/ Side airbag assembly:


Hang the hook onto the seatback frame.
CAUTION:
Take care to hung the hook securely. Otherwise the seat
cover slides, it might cause incorrect deploying.
(e) Install the new hog rings and engage the hooks.
HINT:
When installing hog rings, take care to prevent wrinkles as little
H01870 as possible.
8. INSTALL SEATBACK ASSEMBLY
(a) Install the seatback assembly with 4 bolts.
(b) w/ Side airbag assembly:
Install the 2 clips of the side airbag wire harness to the
seat cushion frame.
(c) Install a new hog rings and 7 hooks.
HINT:
When installing hog ring, take care to prevent wrinkles as little
as possible.
9. INSTALL POWER SEAT SWITCH
10. INSTALL LOWER SEAT CUSHION SHIELD
11. INSTALL SEAT CUSHION SHIELD
12. INSTALL SWITCH KNOBS
13. INSTALL HEADREST
14. INSTALL FRONT SEAT
(a) Place the front seat on the vihicle.
NOTICE:
Be careful not to damage the body.
(b) Connect the connectors.
(c) Install the front seat with the 4 bolts.
Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
(d) Install the seat track covers.

2001 CAMRY (RM819U)

Author: Date: 2454

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