Stapler Folder: Instruction Manual
Stapler Folder: Instruction Manual
Stapler Folder: Instruction Manual
DBM-120
INSTRUCTION MANUAL
den nachfolgend aufgelisteten Richtlinien entspricht : è conforme ai requisiti definiti dalle norme sotto elencate.
• Richtlinien : • Direttiva Bassa Tensione :
Maschinenrichtlinie 98/37/EC unter EN292-1 (1991), EN292-2 Direttiva sui macchinari 98/37/CE in base a EN292-1 (1991),
(1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001),
(1997). EN60204-1 (1997).
Niederspannungsrichtlinie 73/23/EWG unter IEC950 2nd Direttiva relativa alle apparecchiature a bassa tensione 73/23/
(1991) + A1 (1992) + A2 (1993) + A3 (1995) + A4 (1996) und CEE in base a IEC950 2nd (1991) + A1 (1992) + A2 (1993) +
EN60950 2nd (1992) + A1 (1993) + A2 (1993) + A3 (1995) + A3 (1995) + A4 (1996) incluso EN60950 2nd (1992) + A1
A4 (1997) Abweichungen. (1993) + A2 (1993) + A3 (1995) + A4 (1997) deviazioni.
Richtlinie über die elektromagnetische Verträglichkeit 89/336/ Direttiva EMC 89/336/CEE in base a EN55011 (1991) Class B,
EWG unter EN55011 (1991) Klasse B, EN55014-1 (1993), EN55014-1 (1993), EN55014-2 (1997), EN61000-3-2 (1995),
EN55014-2 (1997), EN61000-3-2 (1995), EN61000-3-3 EN61000-3-3 (1995).
(1995). It
Ge
est conforme aux dispositions définies par les réglementations Cumple las disposiciones definidas por las siguientes
suivantes ; reglamentaciones :
• Réglementations : • Reglamentaciones :
Directive sur les machines 98/37/EC en application de Directiva 98/37/CE sobre máquinas bajo EN292-1 (1991),
EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001),
prEN1010-4 (2001), EN60204-1 (1997). EN60204-1 (1997).
Directive sur la basse tension 73/23/EEC en application de Directiva sobre baja tensión 73/23/CEE bajo IEC950 2nd
IEC950 2nd (1991) + A1 (1992) + A2 (1993) + A3 (1995) + A4 (1991) + A1 (1992) + A2 (1993) + A3 (1995) + A4 (1996)
(1996) et EN60950 2nd (1992) + A1 (1993) + A2 (1993) + A3 incluyendo las derogaciones EN60950 2nd (1992) + A1 (1993)
(1995) + A4 (1997) derogations. + A2 (1993) + A3 (1995) + A4 (1997).
Directive de compatibilité électromagnétique 89/336/EEC Directiva sobre CEM 89/336/CEE bajo EN55011 (1991) Class
d’après EN55011 (1991) Class B, EN55014-1 (1993), B, EN55014-1 (1993), EN55014-2 (1997), EN61000-3-2
EN55014-2 (1997), EN61000-3-2 (1995), EN61000-3-3 (1995), EN61000-3-3 (1995).
(1995). Sp
Fr
INTRODUCTION
Thank you for purchasing this Duplo equipment.
To ensure correct usage, please read this instruction manual thoroughly, especially the section
Safety Precautions.
The aim of this instruction manual is safe and proper use. For this reason, users of this equipment
for purposes or by methods other than those described in this manual and users who remodel this
equipment for their own reasons are asked to ensure safety in use at their own responsibility.
After reading, please keep this instruction manual handy for future reference.
TABLE OF CONTENTS
1. Safety Precautions ........................................... 2 7. Fine-adjusting Paper Alignment, Stapling
Warning and Caution Label Locations ............... 4 and Folding Positions ..................................... 26
2. Usage Precautions ........................................... 5 7-1. Check the Binding Condition ................... 26
2-1. About This Equipment ............................. 5 7-2. Fine-adjusting the Paper Alignment ......... 27
2-2. Power Supply ........................................... 5 7-3. Fine-adjusting the Stapling and Folding
2-3. Operating Environment ............................ 5 Positions .................................................. 31
3-1. External Parts .......................................... 6 9-2. Replacing the Staple Cartridge ................ 39
3-2. Internal Parts ........................................... 8 9-3. Removing Any Jammed Staples .............. 40
4. Check This before Use .................................... 10 9-4. When “Malfunction” is Displayed ............. 40
4-1. What is Stapling, Stapling & Folding, 10. Precautions on Use of Emergency Stop
Folding? ................................................... 10 Switch ............................................................... 41
Mode ........................................................ 24
1
1. SAFETY PRECAUTIONS
Always observe the cautions and warnings given below to prevent personal injury or property
damage.
The degree of danger and damage that could occur is indicated on two levels by the
following marks.
! WARNING : Ignoring this mark could result in the possibility of serious injury or
even death.
! CAUTION : Ignoring this mark could result in the possibility of injury or physical
damage.
The following graphic symbols indicate the various types of action to be performed or
avoided.
! WARNING:
Do not place metal objects or vessels containing liquids on top of the unit. The entry of any
metal object or liquid could result in a fire or an electrical shock.
Do not insert any metal or easily-combustible object inside this unit. This could result in a fire
or an electrical shock.
Do not touch or insert foreign objects into any rotating part during operation. This could
result in injury.
Do not remove the cover or back panel. This unit contains high-voltage components that
could cause an electrical shock.
Do not disassemble, modify or repair this unit. There is a danger of fire, electrical shock or
injury. Contact your dealer when repairs are necessary.
Use only the power supply voltage specified on the main nameplate. Using other voltages
could result in a fire or an electrical shock.
Keep this unit and the power cord away from heaters and heater vents. Excessive heat could
melt the cover or power cord covering, and result in a fire or an electrical shock.
Do not use flammable sprays or solvent inside or near the unit (e.g. when cleaning the unit).
Such flammable gas or solvent may ignite and cause a fire or combustion.
2
Make sure that the combined power consumption of the appliances to be connected does not
exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity
rating could cause the power outlets, plug receptacles, or power extension cords to overheat
and catch a fire.
Remove any dust that accumulates on the power plug prongs and the surface of the plug from
which the prongs extend. Accumulated dust could result in a fire.
If any foreign object such as metal or liquid should enter this unit, immediately turn the unit
off at the power switch and disconnect the power plug from the power outlet. Failure to do
so could result in a fire or an electrical shock. Contact your dealer immediately.
Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or place
heavy objects on the power cord or power plug.)
This could result in damage, a fire or an electrical shock.
Always grip the plug when disconnecting the power plug from the power outlet. Forcibly
pulling on the power cord could cause damage, resulting in a fire or an electrical shock.
Do not handle the power plug with wet hands. This could result in an electrical shock.
Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug
from the power outlet. Accidental operation of the unit during cleaning could result in injury.
Do not touch the power switch with wet hands. Otherwise electric hazards may occur.
! CAUTION:
Always disconnect the power plug from the power outlet when the unit is not to be used for
an extended period. Failure to do so could result in a fire due to leakage current if the
insulation should deteriorate.
Install this unit on a level, stable stand or floor, with sufficient space around it. Failure to do
so could result in the unit overturning and causing injury.
Do not install this unit in a location where there is excessive humidity or where contact with
water is possible. Poor choice of location could result in deterioration of the insulation, a fire
or an electrical shock.
Disconnect the power plug from the power outlet before attempting to move this unit. Failure
to do so could result in power cord damage, a fire or an electrical shock.
NOTE : The warning and caution labels are pasted on the unit to ensure the safety of users. Do not remove nor change
them.
If these labels become dirty, damaged, or lost, be sure to contact your nearest dealer for new ones.
4
2. USAGE PRECAUTIONS
2-1. About This Equipment
This equipment shall be installed near the socket-outlet where the plug on the power supply
cord is easily accessible.
Make sure the power supply used is always within the following range.
220 to 240 V AC, 50/60 Hz (120 V AC, 60 Hz)
When you power other appliances from the same AC outlet, make sure that the combined
power consumption does not exceed the power supply capacity.
Rated power of this equipment: 1 A (220 to 240 V AC) / 2 A (120 V AC)
2-5. Maintenance
To protect the special features of this unit, the customer should never apply oil or grease to the
parts. Please contact your dealer in case of any problem.
! WARNING
Do not use flammable sprays or solvent inside or near the unit (e.g. when cleaning the
unit). Such flammable gas or solvent may ignite and cause a fire or combustion.
5
3. NAMES AND OPERATION OF PARTS
3-1. External Parts
w
!0
o !1
t
r
!4
@1
!3
!2 !6
@2 !9
@3 @0
!7
!5 !8
6
3. NAMES AND OPERATION OF PARTS
q Top cover When opened during operations, the unit will make an emergency stop.
e Side-stapled paper Side-stapled paper and corner-stapled paper are ejected onto this stacker.
stacker Rejected paper are also ejected here.
t Paper holding guide Used for side-stapling and corner-stapling the paper.
u Saddle-stapled paper Saddle-stapled/folded paper and center-folded paper are ejected onto this
stacker stacker.
i Belt stacker Conveys saddle-stapled/folded paper and center-folded paper to the saddle-
stapled paper stacker.
!0 Paper guide roller Holds the saddle-stapled/folded paper and center-folded paper as an aid for the
belt stacker.
!1 Emergency stop switch Press this switch only to stop operations in emergency. Normally, use the stop
key of the upstream unit (collator, etc.) to stop operations.
!2 Paper infeed slot Slot for receiving the paper from the collator.
!5 Movable table Moves the unit to align the paper lines on the collator and this unit.
!7 D-PORT connector 1 Connect the connecting cable from the upstream unit.
!8 D-PORT connector 2 Connect the connecting cable from the downstream unit.
!9 E-PORT connector 1 Connect the connecting cable from the upstream unit.
@0 E-PORT connector 2 Connect the connecting cable from the downstream unit.
7
3. NAMES AND OPERATION OF PARTS
y
i u
!2
q
w
o
t e
q
r
!5
!4 (Opened state)
!3
!1
!0
8
3. NAMES AND OPERATION OF PARTS
e Conveyance roller unit Holds the paper in conveyance. Can be removed to remove jammed paper.
t Conveyance roller Roller to drive the conveyance belt and ball unit.
y Ball unit Conveys the paper from the saddle-stapling stopper to the folding stopper.
!3 Clearance adjusting Used for adjusting the clearance between the folding rollers.
lever
!4 Guide plate Holds the paper. Can be opened and closed to remove jammed paper.
9
4. CHECK THIS BEFORE USE
4-1. What is Stapling, Stapling & Folding, Folding?
Side-stapling Corner-stapling
Stapling
Side-staples or corner-
staples the paper with
staplers.
Press the “I” of the main power switch, and Power switch
then press the “I” of the power switch at the top
of the unit to turn ON the power. The power
ON indicator on the control panel lights up.
If paper remains in the unit, remove the paper
first before turning ON the power.
! WARNING
Do not touch the power switch with Main power switch
wet hands. Otherwise electric
hazards may occur.
NOTE : To turn OFF the main power, turn off the power using the power switch at the top of the unit before turning
OFF the main power switch.
Power switch
Switch for turning ON and OFF the power of the unit.
(If the downstream unit has a remote function, pressing this switch will also turn ON and OFF the power of the downstream unit
at the same time.)
Remote function
This function is used for turning ON/OFF the power of each unit using just one power switch when linking several processing
units.
10
5. BINDING
This chapter describes binding operations in the on-line mode and off-line (manual feed) mode.
To bind another new set, bind one set, check that each page has been bound properly, and that
the stapled and folded positions are correct first before beginning continuous binding operations.
NOTE : Setting the wrong paper size with the stapler head, clincher, side jogger, etc., and the wrong stapling/folding
method (saddle-stapling, center-folding, side-stapling, corner-stapling) will not only lead to poor finish but
cause the unit to damage as well. Read the following instructions carefully.
To set the staple position, the stapler head and clincher must be moved.
To move the clincher, a special tool (accessory) is required.
Stapler head
Ball unit
11
5. BINDING
Staple pitch
6 mm (0.24")
12
5. BINDING
NOTE : To staple the paper on the left corner as seen from the direction in which the paper moves, the optional
corner-stapling side jogger (left) is required.
Remove the stapler head which is not used for corner-stapling, and secure the clincher 80 mm
(3.15") from the center of the unit. And set the corner-stapling guide (accessory) at the same
position.
NOTE : Should not use stapler head without the staple cartridge instead of the corner-stapling guide.
Stapling with the staple cartridge removed will cause the stapler head to damage.
As shown in the figure, remove the side Corner-stapling side jogger Direction moved by paper
(right)
jogger for saddle-stapling/folding, center-
folding, and side-stapling. And attach the
corner-stapling side jogger (right) instead.
Staple 6 mm (0.24")
Paper Size Settable Staple Position (mm (inch)) Direction
(Feed in (Position from the Center) moved in
landscape
direction) 130 (5.12) 140 (5.51)
130 or 140 mm
A4 × (5.12" or 5.51")
80 mm (3.15")
LTR ×
Clincher,
corner-stapling
Ball unit
guide
13
5. BINDING
If folding operations are to be performed, roller clearance adjustment is required. This is to prevent
the cover of the booklet from damages in binding operations and to prevent paper jamming during
conveyance at the folding section.
Set the clearance adjusting lever to an appropriate position shown in the following table according
to the thickness of the booklet.
The clearance adjusting lever is provided at the left and right sides. Be sure to set the same
position number for both the left and right sides.
5
4.2 to 5.0 mm (0.17" to 0.20") 6 6
7
Above 4.7 mm (0.19") 7
14
5. BINDING
When side-stapling is performed, set the guides and paper holding guide on the side-stapled
paper stacker.
Place the paper on the stacker. And set the guides about 20 mm (0.79") away from the left and
right sides of the paper.
Next, set the paper holding guide about 50 mm (1.97") away from the lead edge of the paper.
However, the position of the guides and paper holding guide may change according to the paper
quality and number of sheets to be processed.
Set the guides and paper holding guide so that the curved in part faces outwards as shown in
the figure.
Set the curved in part inwards only when the paper is too big and the guides and paper holding
guide cannot be set.
20 mm (0.79") Guides
Guides Paper
50 mm
Paper holding guide (1.97")
20 mm (0.79")
Side-stapled
paper stacker
NOTE : The paper stacking height for the side-stapled paper stacker is about 90 mm (3.54").
As stacking paper more than this height will cause paper to jam, remove accumulated paper when performing
continuous operations to ensure this height is not exceeded.
15
6. OPERATING
Display
Stop button
Booklet A3 2
Ready
Escape Clear
button button
Function Jog dial
button
Use the jog dial on the stapler folder control panel for this setting.
Select Mode
Booklet Side ST
16
6. OPERATING
Select P. Size
A3 A4 A5 B4 B5
17
6. OPERATING
Select P. Size
A4 A5 B4 B5 LGR
When “Custom” has been selected, perform the “ Presetting/changing the custom size” on the next
section.
18
6. OPERATING
w Press the center of the jog dial to enter the selection mode, then turn it to select the desired number of sheets (1 to 25).
5 After completing the above settings, bind one set first and check the binding condition.
Refer to “6-2. Using Connected to the DFC-10/12” and “6-3. Using in the Off-line (Manual
Feed) Mode”.
19
6. OPERATING
NOTE : The LCD messages in the brackets < > below are displayed when using this unit in the inch display
specifications.
2 Press the center of the jog dial to enter the Custom1 Size
L=297 W=210
custom No. selection mode, then turn it to
select custom No. (1 to 3).
Custom1 Size
L=11.69 W=8.27
Length
L= 11.69
20
6. OPERATING
4 Press the center of the jog dial to enter the selection mode, then turn it to select the desired
paper length in millimeters (inches) (139 to 450 mm (5.47" to 17.72")).
Width
W= 8.27
21
6. OPERATING
7 Press the center of the jog dial to enter the selection mode, then turn it to select the desired
paper width in millimeters (inches) (200 to 320 mm (7.87" to 12.60")).
Width
W= 8.66
Custom1 Size
L=11.81 W=8.66
22
6. OPERATING
1 Set the paper size and binding method, etc. on the DFC-10/12.
For details of the settings, refer to the DFC-10/12 instruction manual.
2 Press the preset key on the control panel of the DFC-10/12. Test operations will start.
One set from the DFC-10/12 is ejected to the side-stapled paper stacker.
Follow the DFC-10/12 instruction manual and check the number, etc. of set of paper.
Paper stapling and folding operations are not performed during test operations.
Paper size
(A3/A4/A5/B4/B5/LGR/LGL/LTR/IV/Cust.1/Cust.2/
Cust.3/A3SR)
Message
2 1
NOTE : For details of the DFC-10/12 operations, refer to the instruction manual for the DFC-10/12.
23
6. OPERATING
If some paper have already been collated, these can be inserted into the stapler folder by hand for
stapling and folding. One set is completed at a time.
Paper size
(A3/A4/A5/B4/B5/LGR/LGL/LTR/IV/Cust.1/Cust.2/
Cust.3/A3SR)
Message
Remark : The indication label shows the saddle-stapling/folding and center-folding size. For side-stapling and
corner-stapling, the actual paper size and labeled size will differ.
The labeled size is twice the actual paper size as shown below.
Actual paper size : A5 → Indication label mark : A4
Actual paper size : B5 → Indication label mark : B4
Actual paper size : A4 → Indication label mark : A3
Actual paper size : LTR → Indication label mark : LGR
24
6. OPERATING
25
7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS
7-1. Check the Binding Condition
Fine adjustment is required when the paper is not aligned, or the stapling or folding position is
unsatisfactory.
The sheets of paper are not The sheets of paper are The sheets of paper are not
aligned along the length. not aligned along the side. aligned along the length and side.
It is necessary to adjust the It is necessary to adjust the side It is necessary to adjust both the
back joggers. joggers. back joggers and the side joggers.
26
7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS
Paper ejection
Misalignment Misalignment
direction
Booklet A3 2
Ready
Escape Clear
Start button
button button
Function Jog dial
button
NOTE : During fine adjustments, no trimming is performed even if the trimmer is connected.
All the fine-adjustment data are memorized for each paper size.
27
7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS
Fine Adjustment
The second line shows the
A3 currently set paper size.
3 Press the center of the jog dial to enter the adjustment item selection mode.
Turning the jog dial here displays four items. Select in step 8.
When connected to the DFC-10/12, the preset key of the DFC-10/12 control panel can be used.
5 Neatly align and insert paper of the size selected and for the number of sheets selected in
step 1 into the manual feed slot.
(Refer to step 2 in “6-3. Using in the Off-line (Manual Feed) Mode”.)
NOTE : If the number of sheets set and the number actually inserted differ, the paper will not be bound
properly.
The following fine adjustments can be performed on the actual paper used for more accuracy.
All the side joggers and the back joggers move to a position where they align the paper. Check the position of the joggers
against the paper.
All the joggers should be positioned so that they lightly touch the paper edges.
Space between
back jogger and
paper
28
7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS
All the side joggers and the back joggers move so that they are open.
9 Press the center of the jog dial to enter the value selection mode, then turn the jog dial to
select the adjustment value (–9 to 9).
29
7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS
NOTE : During fine adjustments, if the side joggers and back joggers are at the paper aligning positions, or if the paper
is present inside the unit, pressing the button will not return the step 2 state. To return to the step 2 state,
open the joggers by pressing the button, or press the start button to eject the paper inside the unit.
30
7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS
Before fine-adjusting
If the paper is not properly aligned, first perform the instructions of “7-2. Fine-adjusting the
Paper Alignment”.
When the adjustment of the stapling and folding positions is to directly follow step 11 in “7-2.
Fine-adjusting the Paper Alignment”, continue from step 6 below.
Display
Booklet A3 2
Ready
Escape Clear
Start button
button button
Function Jog dial
button
NOTE : During fine adjustments, no trimming is performed even if the trimmer is connected.
All the fine-adjustment data are memorized for each paper size.
3 Press the center of the jog dial to enter the adjustment item selection mode.
Turning the jog dial here displays four items. Select in steps 8 and 9.
When connected to the DFC-10/12, the preset key of the DFC-10/12 control panel can be used.
31
7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS
5 Neatly align and insert paper of the size selected and for the number of sheets selected in
step 1 into the manual feed slot.
(Refer to step 2 in “6-3. Using in the Off-line (Manual Feed) Mode”.)
NOTE : If the number of sheets set and the number actually inserted differ, the paper will not be bound
properly.
The following fine adjustments can be performed on the actual paper used for more accuracy.
The paper will be stapled and folded, then ejected to the stacker.
No
(2) Is the stapled/folded line at the center of
Go on to step 9.
the paper?
Yes
8 Perform fine adjustments to align the folding line and stapling position as follows.
Fold
0
32
7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS
w Press the center of the jog dial to enter the value selection mode, then turn the jog dial to select the adjustment value (–9
to 9).
If the folded line is 2 mm (0.08") above the stapled position, select “4” (2 ÷ 0.5).
Adjust Fold
4
If the folded line is 1 mm (0.04") below the stapled position, select “–2” (–1 ÷ 0.5).
Adjust Fold
- 2
e Press the center of the jog dial to confirm the selected value.
While referring to the figures in “7-1. Check the Binding Condition”, check the ejected paper in the following order.
No
(1) Are the folded line and stapled position
Repeat step 8.
aligned?
Yes
No
(2) Is the stapled/folded line at the center of
Go on to step 9.
the paper?
Yes
33
7. FINE-ADJUSTING PAPER ALIGNMENT, STAPLING AND FOLDING POSITIONS
9 Perform fine adjustments to eliminate misalignment at the edge by shifting the stapling
position as follows.
However, this will not affect the position of the folding line against the stapling position (the
adjustment completed in step 8).
Staple
0
w Press the center of the jog dial to enter the value selection mode, then turn the jog dial to select the adjustment value (–9
to 9).
Center the stapling/folding line by shifting the stapling position. The position of the folding line against the stapling
position (the adjustment completed in step 8) will not be affected by this adjustment.
The value for “1” is approximately 1 mm (0.04").
Check the following cases, referring to the figures in “7-1. Check the Binding Condition”.
When the stapling/folding line is out of position making the top half of the paper short, if the amount of misalignment
is 4 mm (0.16"), select “4”.
Adjust Staple
4
When the stapling/folding line is out of position making the bottom half of the paper short, if the amount of
misalignment is 2 mm (0.08"), select “–2”.
Adjust Staple
- 2
e Press the center of the jog dial to confirm the selected value.
While referring to the figures in “7-1. Check the Binding Condition”, check whether stapled/folded line of the
ejected paper is centered.
If not, repeat step 9.
If yes, press the button to end the fine adjustment. Pressing the button memorizes the setting and returns to the
step 2 state.
NOTE : During fine adjustments, if the side joggers and back joggers are at the paper aligning positions, or if
the paper is present inside the unit, pressing the button will not return the step 2 state. To return
to the step 2 state, open the joggers by pressing the (Function) button, or press the start button to
eject the paper inside the unit.
34
8. OTHER SETTINGS
It is possible to change the following settings.
NOTE : If “Staple Sensor” is set to “off” before starting operation, it is possible to use up all the staples, however
there will be no warning message and the unit will not stop even when all the staples are finished.
Once the stapler folder is turned off and then on again, “Staple Sensor” will automatically be set to “on”.
Setting the shift speed of characters displayed on the LCD (Liquid Crystal Display)
“Shift Speed” of the LCD can be set to one of the following four levels: “Fast”, “Normal”, “Slow”,
and “Very Slow”.
Setting the blink speed of characters displayed on the LCD (Liquid Crystal Display)
“Blink Speed” of the LCD can be set to one of the following four levels: “Fast”, “Normal”, “Slow”,
and “Very Slow”.
Booklet A3 2
Ready
Escape
button Jog dial
35
8. OTHER SETTINGS
2 Press the center of the jog dial to enter the item selection mode.
3 Turn the jog dial to select one of the following items to be changed:
“Staple Sensor”
“Tone”
“LCD Setting” (Select this item at the time of changing the shift speed or blink speed.)
“mm/In Setting”
4 Press the center of the jog dial to confirm the selection in step 3.
5 Turn the jog dial and select one of the following options depending on the item:
7 Turn the jog dial to select the speed level, then press the center of the jog dial to confirm the
setting.
When changing “Shift Speed” or “Blink Speed”, repeat the procedure from step 5.
To return to step 3, press the button.
To finish, press twice the button. The display returns to step 1 state.
36
9. DEALING WITH THE ERROR MESSAGE
If an error has occurred, the appropriate message appears in the display on the control panel. The
messages and how to deal with them are described below.
The conveying section moves and the paper inside the unit is ejected.
Releasing the button after ejecting the paper stops the conveying section.
Proceed to step 3 if the “Paper Jam” message does not disappear even after completing the above procedure.
3 The second line of the display shows the location of paper jam. Confirm the location and
remove the jammed paper.
Check that the control panel shows “Ready” and then press the start button.
Proceed to step 4 if the “Paper Jam” message does not disappear even after completing the above procedure.
37
9. DEALING WITH THE ERROR MESSAGE
When removing the paper, remove or move the following parts if required.
Conveyance roller unit .......... Removable
Side jogger ............................ Movable by hand
Guide plate ............................ Open and closable by hand
NOTE : To return to the “Paper Jam” message display, turn the jog dial again.
One jam code may indicate several locations due to the relation between the paper size and sensor
position. Check all locations indicated by a code.
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9. DEALING WITH THE ERROR MESSAGE
Stapler head
Before replacing, pull out the staple about 20 mm Staple tear line
(0.79") from the cartridge, and cut off the staple at the
staple tear line of the stapler.
Staple
20 mm (0.79")
4 Push in the cartridge properly into the stapler head and push down the lock lever completely.
5 After replacing, about the first four sets will not be stapled. During this time, feed paper
manually.
6 Check that the first set has been stapled <Correct> <Incorrect>
properly.
If not stapled properly, refer to “5-1.
Setting the Staple Position”.
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9. DEALING WITH THE ERROR MESSAGE
When the staples are jammed, remove the cartridge or stapler head and remove the jammed
staples. After removing the staple, feed paper manually until stapling starts.
NOTE : If any jammed staples are on the clincher, also remove them.
When “Malfunction” is displayed in the first line of the display, perform the following.
If the error message does not go away by above method, disconnect the power plug from the
power outlet and then contact your dealer.
Please let the service personnel have the following information:
Your name (or the name of the company and <Machine serial number and total counter>
person in charge), address, and telephone Machine serial number
Total counter
number
The model name:
DBM-120 (Stapler folder)
Machine serial number
The number displayed in the total counter
The message displayed in the second line of
the display
40
10. PRECAUTIONS ON USE OF EMERGENCY STOP SWITCH
NOTE : Use the emergency stop switch only to stop operations in emergency. In normal operations, use the stop key of
the upstream unit (collator, etc.) to stop operations.
Set the machine back into the standby state as follows when the emergency stop switch has been
pressed.
1 Pressing the emergency stop switch may cause paper being processed to remain in the
machine. Remove this paper first.
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11. TROUBLESHOOTING
The paper is not aligned Side joggers not adjusted properly. Fine-adjust the joggers.
neatly. Back joggers not adjusted properly. Refer to “7-2. Fine-adjusting the
Paper Alignment” ( ☞ p.27).
Change the paper shift amount of the
collator.
The paper is not folded at the Stapling position and folding Fine-adjust the stapling and folding
center. position not adjusted properly. positions.
Refer to “7-3. Fine-adjusting the
Stapling and Folding Positions”
The staple has jammed. The cartridge is not attached Refer to “9-3. Removing Any Jammed
properly. Staples” (☞ p.40).
The paper is not aligned The set position of the paper guide Refer to “5-3. Setting the Position of
neatly at the saddle-stapled
paper stacker.
roller is inappropriate. the Paper Guide Roller” ( ☞p.14).
Only the cover sheet is The clearance of the roller is Adjust the roller clearance.
damaged in saddle-stapling/ inappropriate for the thickness of Refer to “5-2. Adjusting the Roller
folding mode. the paper.
Less than 64 g/m2 (17 lb) paper is
Clearance” ( ☞ p.14).
When binding 64 g/m2 (17 lb) paper,
used. use paper above 80 g/m2 (22 lb) for the
cover.
After stapling, the paper does The stapler and clincher positions Align the stapler and clincher positions.
not move forward, or does not are not aligned.
move forward smoothly and The side joggers are set too narrow. Refer to “7-2. Fine-adjusting the
the paper jams.
The side joggers are attached
Paper Alignment” ( ☞p.27).
Lower the side joggers and attach them
raised. again.
The paper does not infeed The lead edge of the paper is curled Straighten the paper.
the folding plate. upwards.
(Especially when there are
about 20 sheets of paper.)
Within 6 mm (0.24")
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12. CLEANING THE UNIT
Before cleaning, be sure to turn OFF the power.
The conveyer rubber rollers, conveyer belts, or folding rollers may cause a trouble if they are
smudged with paper dust or ink.
Clean them once a month, or according to the frequency of use.
Use a soft clean cloth dampened with water or a thinned neutral detergent when cleaning.
! WARNING
Do not use flammable sprays or solvent inside or near the unit (e.g. when cleaning the
unit). Such flammable gas or solvent may ignite and cause a fire or combustion.
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13. SPECIFICATIONS
Model DBM-120
Paper weight Stencil fine quality paper, medium quality paper, fine quality paper (64 to 128 g/m2 (17 to
34 lb))
Stapler 2
Stapling ability Fine quality paper: 80 g/m2 (22 lb). Equivalent to 25 sheets or less
Folding ability Fine quality paper: 80 g/m2 (22 lb). Equivalent to 25 sheets or less
Paper receivable Saddle-stapled/folded paper : About 20 sets for single-folding of 10 sheets of A4 vertical
amount 80 g/m2 (22 lb) paper (Reference value)
Side-stapled paper : Stacking height of 90 mm (3.54"). About 70 sets of 10 sheets of A4
80 g/m2 (22 lb) paper (Reference values)
Detection function Paper jam (paper receiving section, paper aligning section, stapling section, folding
section, paper ejecting section)
Remaining-staple
Top cover open/close
Specifications and dimensions are subject to change without prior notice for improvements.
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DUPLO CORPORATION
Duplo building, 1-6, Oyama 4 chome, Sagamihara, Kanagawa 229-1180, Japan
TEL : +81-42-775-3602
FAX : +81-42-775-3606
E-mail : info@duplo.com
This manual is printed on recycled paper to help protect the environment. 11C-99411-03080000M-3