CM 212
CM 212
CM 212
Operating Instructions
Model No. KXF-4U4C
KXF-D24C
KXF-E54C
Maintenance Manual(2/2)
Thank you for purchasing CM202, the modular high speed placement machine.
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and it if necessary.
4U4C-E-MMAB-0010
“Use of this machine:
This machine is designed and constructed to be used for placing
electric and electronic components on PCB.
This machine shall be used for this purpose only.
For the training coursed you, make contact with Panasonic Factory Solutions Co., Ltd., PFAE or PIEL.”
WARNING
DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING
TO OPERATE THE MACHINE.
Continental Europe
PFAE
Panasonic Factory Automation Europe
Winsbergring 15
22525 Hamburg Germany
Phone number :0049-(0)40-85386-321
Fax number : 0049-(0)40-85386-332
United Kingdom
PIEL
Panasonic Industrial Europe (U.K.)
Panasonic House, Willoughby Road
Bracknell, Berks. RG12 8 FP
Phone number : 0044-(0)1344-853267
Fax number : 0044-(0)1344-425970
Year: 2004
4U4C-E-MMA00-B01-01 1
SPECIFICATIONS
Model CM202-DH
CM201-DH
Item CM201-D CM202-D CM202-DK CM201-DU CM202-DU CM202-DHU
CM201-DS
CM202-DS
Board flow
Turn to “1-3-3 Board Flowing Direction” in the Operating Manual
direction
Data are saved to PT. (1MB is necessary per a piece of data, depending on HD volume of PT)
Outer memory
3.5-inch floppy disk 1 type / piece
Supply air
0.49 MPa to 0.78 MPa (0.49 MPa to 0.54 MPa for the MR Unit afterward)
pressure
A B C D A C D
A : 1400 mm (W) × 1930 mm (D) × 2000 mm (H) (including the status indicator)
Outer size
B : 1400 mm (W) × 1950 mm (D) × 2000 mm (H) (including the status indicator)
C : 2200 mm (W) × 1930 mm (D) × 2000 mm (H) (including the status indicator)
D : 2350 mm (W) × 1950 mm (D) × 2000 mm (H) (including the status indicator)
Mass ∗2
∗2
1300 kg 1500 kg 2400 kg 2800 kg 1300 kg 2400 kg 2800 kg
Environmental Temperature: 10 °C to 35 °C
condition Humidity: 25 % to 60 % (under no moisture condensation)
Noise 76 dB
4Q4C-003TE
∗1: Data are created in PT. This machine can correct only some pieces of data.
∗2: These are the weight of the main body except the optional devices.
2 4U4C-E-MMA00-B01-02
ORGANIZATION OF MANUALS
This machine is accompanied by four manuals (CM201-DU, CM202-DU, CM202-DHU: five manuals).
They are classified into three types (CM201-DU, CM202-DU, CM202-DHU: four types). Use each
manual according to the working purpose.
The production data of the line including this machine are programmed on PT. Refer to the instruction
manuals accompanied with PT.
Operating Manual
This manual is for the operators and engineers of the machine. It
describes the operating procedure, precautions and information which
is necessary for safe and effective operation.
Maintenance Manual (1/2, 2/2)
This manual is for the persons who maintain the machine. It describes This
simple inspection/adjustment and replacement of consumable parts.
Troubleshooting is also described.
manual
Installation Manual (Accompanies CM201-DU/202-DU/202-DHU only.)
This manual is for the installation of this machine.
Parts List
The assembly of each unit is individually indicated by the exploded
views of parts. Use this list when ordering parts or confirming the
assembly of parts.
4U4C-E-MMA00-B01-00 3
= MEMO =
4 4U4C-E-MMA00-B01-00
Maintenance
A U T I ONS 1
Manual SAF LAR MAINTENANCE
E T Y P REC
2
REGU A M E T ER 3
N E PAR
MAC H I
R E R ROR
T I O N S FO
SOLU
P P E N DIX
A
4U4C-E-MMA00-A02-16 5
SAFETY PRECAUTIONS .................................................................. 1
6 4U4C-E-MMA00-A02-06
1-7-5 Tape Feeder Base : Replacing the Air Cylinder ................................................ 1-85
1-7-6 Color Touch Panel : Replacing the Back Light .................................................. 1-85
1-8 Check Every 12000 Hours (Once Two Years) .......................................... 1-86
1-8-1 Transfer Head : Replacing the valve (For the Vacuum Change) ...................... 1-86
1-8-2 XY Unit : Replacing (Replacing Kit) the Valve (For Selecting the Nozzle, For the Cylinder) . 1-88
1-8-3 Tape Feeder Base : Replacing the Valve (For Cylinder of the Tape Feeder) .... 1-92
1-9 Check Every 18000 Hours (Once Three Years) ....................................... 1-93
1-9-1 Transfer Head : Replacing the Shaft ................................................................. 1-93
1-9-2 Transfer Head : Nozzle Holder • Clamp Arm • Spring for Clamp Claw Holder •
Spring for Nozzle Cushion ................................................................................ 1-93
1-9-3 XY Unit : Cable Bear ......................................................................................... 1-93
1-10 Replacing Consumable Parts ................................................................... 1-94
1-10-1 Replacing Color Touch Panel Back Light .......................................................... 1-94
4U4C-E-MMA00-A02-08 7
Chapter 3 SOLUTIONS FOR ERROR
3-1 Error Messages (Error List) ........................................................................ 3-2
3-1-1 Use of Error Message List ...................................................................................3-2
3-1-2 Errors during PT Network ....................................................................................3-2
3-1-3 Errors during Self-diagnosis ................................................................................ 3-3
3-1-4 Single Stop Error ................................................................................................. 3-4
3-1-5 Emergency Stop Error ........................................................................................3-4
3-2 Check and Solutions .................................................................................. 3-7
3-2-1 Air Pressure Drop ................................................................................................3-7
3-2-2 Vacuum Pump Thermal Error
Power Box Over Heat .........................................................................................3-8
3-2-3 CPU Box Over Heat ............................................................................................ 3-9
3-2-4 PCB Recognition Error ...................................................................................... 3-10
3-2-5 SSR Ready Error .............................................................................................. 3-11
3-2-6 DC down ...........................................................................................................3-12
3-2-7 Self-Diagnosis Error .......................................................................................... 3-16
3-2-8 Nozzle Setting Error .......................................................................................... 3-18
3-2-9 Returning from Power Interruptions Occurred during Operation ...................... 3-24
3-3 Load Arrangement .................................................................................... 3-25
3-3-1 Load Arrangement of CM202 ............................................................................ 3-25
3-3-2 Load Arrangement of CM201 ............................................................................ 3-27
3-3-3 Load Arrangement of CM202-DS ...................................................................... 3-29
3-3-4 Load Arrangement of CM201-DS ...................................................................... 3-32
3-4 Load List ................................................................................................... 3-36
3-4-1 Load List of CM202 ........................................................................................... 3-36
3-4-2 Load List of CM201 ........................................................................................... 3-38
3-4-3 Load List of CM202-DS ..................................................................................... 3-40
3-4-4 Load List of CM201-DS ..................................................................................... 3-40
3-5 The Input and Output Check of the Machine ............................................ 3-56
3-5-1 The Input Check after Error ............................................................................... 3-56
3-5-2 The Output Check after Error ............................................................................ 3-57
INDEX
8 4U4C-E-MMA00-A02-04
Appendix A I/O MAP
Appendix F OPTION
F-1 CONVEYOR SPEED CONTROL UNIT
F-2 CONVEYOR SPEED CONTROL UNIT SETUP DIAGRAM
F-3 CONVEYOR SPEED CONTROL UNIT BOX DIAGRAM
4U4C-E-MMA00-A02-01 9
= MEMO =
10 4U4C-E-MMA00-A02-01
SAFETY PRECAUTIONS Be sure to observe
The precautions that must be observed in order to prevent injury to the user or another
person, or damage to property, are as follows.
The degree of danger or injury resulting from incorrect use due to failure to read an indica-
tion is classified and described as follows.
The matters should be observed are classified and described according to the symbols
shown below.
(The followings are only some examples of the symbolic indications.)
444C-E-XXA00-A03-01 Page 1
SAFETY PRECAUTIONS Be sure to observe
DANGER
DO NOT TOUCH AC- DO NOT OPEN THE
TIVE PART WHEN COVER WHEN OPER-
OPERATING. ATING.
You will have serious injury if You will have serious injury if
you touch the active part. you touch the active part inside.
L02E L06EB
Page 2 444C-E-XXA00-A03-01
SAFETY PRECAUTIONS Be sure to observe
WARNING
If you sense any danger or abnormality, press an emergency stop button to
stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There are two emergency stop buttons on CM201-D/DU/DH/DS. Pressing any one of them stops operation.
Press the nearest one.
Remove the cause of the danger or abnormality, then re-start operation.
To reset the emergency stop button, pull the button.
4V4C-AA00
M107E
444C-E-XXA00-A03-03 Page 3
SAFETY PRECAUTIONS Be sure to observe
WARNING
If you sense any danger or abnormality, press an emergency stop button to
stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There are four emergency stop buttons on CM202-D/DU. Pressing any one of them stops operation.
Press the nearest one.
Remove the cause of the danger or abnormality, then re-start operation.
To reset the emergency stop button, pull the button.
4Q4C-901E
1 Emergency stop button
(At the front right)
M107E
Page 4 444C-E-XXA00-A03-01
SAFETY PRECAUTIONS Be sure to observe
WARNING
If you sense any danger or abnormality, press an emergency stop button to
stop the machine.
If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an
accident will occur.
There are two emergency stop buttons on CM202-DH/DHU/DK/DS. Pressing any one of them stops operation.
Press the nearest one.
Remove the cause of the danger or abnormality, then re-start operation.
To reset the emergency stop button, pull the button.
4U4C-AA00
M107E
444C-E-XXA00-A03-03 Page 5
SAFETY PRECAUTIONS Be sure to observe
WARNING
Observe the following items before placing your hand or other part of
your body in an active part of the machine in order to feed production
material, change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric
shock.
There are three levels of procedure, shown below, for each kind of work.
Repairing such as a control BOX. --------------------------------------------- 1 Cut off the power supplying to the
machine.
Turning OFF the power supply routinely ------------------------------------- 2 Turn OFF the power supply.
Replacing a control part such as a sensor
Disassembling or replacing parts
Changing production board types or working for daily inspection ----- 3 Turn OFF the servo switch.
Placing a board onto the conveyor or removing one from there
Setting production materials such as feeders
CM201-D/DU/DH/DS (As for the explanation, the illustration of CM201-DH is used.)
1 Cut off the power supplying 2 Turn OFF the power 3 Turn OFF the servo
to the machine. supply. switch.
Front panel
Turn OFF the IP
ON
TR START STOP UNLOCK
breaker that is
OFF
machine.
ET
ES
4V4C-AA00
M73EB
Page 6 444C-E-XXA00-A03-02
SAFETY PRECAUTIONS Be sure to observe
WARNING
Observe the following items before placing your hand or other part of
your body in an active part of the machine in order to feed production
material, change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric
shock.
There are three levels of procedure, shown below, for each kind of work.
Repairing such as a control BOX. --------------------------------------------- 1 Cut off the power supplying to the
machine.
Turning OFF the power supply routinely ------------------------------------- 2 Turn OFF the power supply.
Replacing a control part such as a sensor
Disassembling or replacing parts
Changing production board types or working for daily inspection ----- 3 Turn OFF the servo switch.
Placing a board onto the conveyor or removing one from there
Setting production materials such as feeders
CM202-D/DU (As for the explanation, the illustration of CM202-DU is used.)
3 Turn OFF the servo
switch.
1 Cut off the power supplying
Rear panel to the machine.
START STOP UNLOCK
Turn OFF the
STEP LIGHT ON SELECT breaker that is
connented to the
KEY LOCK BACK LIGHT OFF
KEY LOCK SERVO
BACK LIGHT OFF
OFF ( ) ON ( )
machine.
ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
M73EB
444C-E-XXA00-A03-00 Page 7
SAFETY PRECAUTIONS Be sure to observe
WARNING
Observe the following items before placing your hand or other part of
your body in an active part of the machine in order to feed production
material, change machine set-up, or adjust machine settings.
You may be injured if the machine is actuated. Also you may be struck by an electric
shock.
There are three levels of procedure, shown below, for each kind of work.
Repairing such as a control BOX. --------------------------------------------- 1 Cut off the power supplying to the
machine.
Turning OFF the power supply routinely ------------------------------------- 2 Turn OFF the power supply.
Replacing a control part such as a sensor
Disassembling or replacing parts
Changing production board types or working for daily inspection ----- 3 Turn OFF the servo switch.
Placing a board onto the conveyor or removing one from there
Setting production materials such as feeders
CM202-DH/DHU/DK/DS (As for the explanation, the illustration of CM202-DH is used.)
3 Turn OFF the servo
switch.
1 Cut off the power supplying
Rear panel to the machine.
START STOP UNLOCK
Turn OFF the
STEP LIGHT ON SELECT breaker that is
connented to the
KEY LOCK BACK LIGHT OFF
OFF (
SERVO
) ON ( )
machine.
ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
M73EB
Page 8 444C-E-XXA00-A03-02
SAFETY PRECAUTIONS Be sure to observe
WARNING
444C-E-XXA00-A03-02 Page 9
SAFETY PRECAUTIONS Be sure to observe
WARNING
WATCH YOUR HANDS DO NOT DISABLE ELECTRIC SHOCK.
OR FINGERS. SAFETY SENSOR.
You will have serious injury if You will have serious injury by You will have serious electric
you touch active part. active part if you disable safety shock if you touch electric
sensor. active part inside.
M09E M35E
Page 10 444C-E-XXA00-A03-02
SAFETY PRECAUTIONS Be sure to observe
WARNING
ONLY THE PERSON IN CHARGE OF DO NOT PLACE YOUR HANDS OR
MAINTENANCE MUST REPAIR OR BODY INSIDE ACTIVE PART OF THE
ADJUST THE MACHINE. MACHINE WHEN IT IS IN A SINGLE
STOP OR CYCLE STOP CONDITION.
M08E M34EB
You will have serious injury if the residual pressure The machine may be operated improperly and
actuates the machine. injure you.
Before inspecting pneumatic equipment, cut off Either carry out training by yourself, or consult
the air supply and exhaust the air from the the manufacturer.
equipment.
Switch OFF the power.
M02EB M11E
DO NOT TURN OFF THE SERVO DO NOT MOVE ANY AXES (INCLUD-
SWITCH DURING ING HEADS) MANUALLY WHILE
OPERATION. TURNING OFF AND THEN ON THE
SERVO SWITCH UNDER A SINGLE
STOP, CYCLE STOP OR MACHINE
ADJUSTMENT MENU.
WARNING
DO NOT DAMAGE POWER AND PERIODICALLY REMOVE DUST
OTHER CORDS OR PLUGS. FROM POWER PLUG.
Never damage, remake, bring
close to heating appliances, bend
forcibly, twist, pull, put heavy
objects on, and bundle up.
Damaged cord and plug may cause electric shock, Dust on the plug may result in fire caused by
short circuit or fire. defective insulation because of moisture.
Hold the plug when plugging in or unplugging. Pull out the power plug and wipe off dirt with dry
Cord and plug repairs should be attempted only cloth.
by the person competent to do the electrical If the machine is not going to be used for a long
work, or contact the manufacturer. period, turn off the breaker connected with the
machine.
M85E M86E
Consult a professional
electrical contractor.
M06E
Page 12 444C-E-XXA00-A03-01
SAFETY PRECAUTIONS Be sure to observe
CAUTION
You may fall from or get caught Incorrect operation may cause The machine may malfunction
in the machine and get injured. runaway or abnormal action of as a result of a tool left inside.
the machine. And it may injure
you. Before operating the ma-
chine, verify that no tools are
The data must be left inside.
changed only by a trained
specialist in charge.
CAUTION
BE CAREFUL OF THE DO NOT GIVE A DO NOT DISAS-
WEIGHT OF THE SHOCK TO THE ELEC- SEMBLE THE CAM-
FEEDER. TRICAL EQUIPMENTS. ERA UNIT.
A large feeder is so heavy that There is a risk of an electric You may be injured or the
it may be damaged or injure shock, leak or malfunction of machine may break down.
you if it is dropped. the machine.
If a breakdown occurs,
consult the manufacturer.
M20EB M36E
M39EB M44E
Page 14 444C-E-XXA00-A03-00
SAFETY PRECAUTIONS Be sure to observe
CM202-DS(Danger labels)
The following danger labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
E24C-AA00
M32E
444C-E-XXA00-A04-03 Page 15
SAFETY PRECAUTIONS Be sure to observe
E24C-AA00
Inside
Page 16 444C-E-XXA00-A04-02
SAFETY PRECAUTIONS Be sure to observe
E24C-AB01
Inside
444C-E-XXA00-A04-06 Page 17
SAFETY PRECAUTIONS Be sure to observe
Inside
E24C-AA00
Inside
Inside
E24C-AB01
Inside
Page 18 444C-E-XXA00-A04-04
SAFETY PRECAUTIONS Be sure to observe
E14C-AA00
E14C-AB00
M32E
444C-E-XXA00-A04-05 Page 19
SAFETY PRECAUTIONS Be sure to observe
Inside
E14C-AA00
Inside
Page 20 444C-E-XXA00-A04-06
SAFETY PRECAUTIONS Be sure to observe
Inside E14C-AB00
444C-E-XXA00-A04-05 Page 21
SAFETY PRECAUTIONS Be sure to observe
Cutting unit
E14C-403E
A
Cutting unit
E14C-403E
A
M32E
Page 22 444C-E-XXA00-A04-05
SAFETY PRECAUTIONS Be sure to observe
4V4C-AA00
4V4C-AB00
M32E
444C-E-XXA00-A04-06 Page 23
SAFETY PRECAUTIONS Be sure to observe
Inside
4V4C-AA00
Inside
Page 24 444C-E-XXA00-A04-03
SAFETY PRECAUTIONS Be sure to observe
Inside
4V4C-AB00
Inside
444C-E-XXA00-A04-04 Page 25
SAFETY PRECAUTIONS Be sure to observe
Inside
4V4C-AA00
Inside
4V4C-AB00
M32E
Page 26 444C-E-XXA00-A04-03
SAFETY PRECAUTIONS Be sure to observe
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
You will have serious
injury if you touch the
active part.
CM201-901E
01JXA
y; DO NOT OPEN
;y ;y
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
;y;y;y;y;y
active part inside.
01K1B
DANGER
;y;y
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
;y
You will have serious
injury if you touch the
CM201-902E active part.
01JXA
444C-E-XXA00-A04-01 Page 27
SAFETY PRECAUTIONS Be sure to observe
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
You will have serious
injury if you touch the
active part.
4Q4C-901E
01JXA
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
You will have serious
injury if you touch the
4Q4C-902E active part.
01JXA
Page 28 444C-E-XXA00-A04-01
SAFETY PRECAUTIONS Be sure to observe
CM202-DH/DHU/DK(Danger labels)
The following danger labels are pasted on this machine. Follow the instructions on each label. If a label has
come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST.
feeder tables will have
serious injury.
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
You will have serious
injury if you touch the
active part.
4U4C-AA00
01JXA
DO NOT OPEN
THE COVER
WHEN
OPERATING
You will have serious
injury if you touch the
active part inside.
01K1B
DANGER
DO NOT TOUCH
ACTIVE PART
WHEN
OPERATING
You will have serious
injury if you touch the
4U4C-AB01 active part.
01JXA
444C-E-XXA00-A04-01 Page 29
SAFETY PRECAUTIONS Be sure to observe
WARNING WARNING
WORKER A ELECTRIC
OPERATING SHOCK
IN THE BACK
You will have serious
Make sure that no Figure seen from A 444C-441E electric shock if you
worker is in the back
touch electric active
when machine
part inside.
starting.
01NMB 01NCB
444C-126E
WARNING WARNING
WARNING WARNING
B
WORKER ELECTRIC
OPERATING SHOCK
IN THE FRONT
Figure seen from B 444C-442E
You will have serious
Make sure that no
electric shock if you
worker is in the front
touch electric active
when machine
part inside.
starting.
01NLB 444C-129E 01NCB
Page 30 444C-E-XXA00-A04-02
SAFETY PRECAUTIONS Be sure to observe
01JKA
WARNING
WORKER
OPERATING A
IN THE BACK
Make sure that no Figure seen from A CM201-906E
worker is in the back
when machine
starting.
01NMB
01JKA
444C-126E
;
y
WARNING
WARNING
01JKA
y ;
; y
DO NOT DISABLE
TAKE CARE NOT SAFETY SENSOR
TO TOUCH CUTTER
You will have serious
injury by active part
You will have serious
y;
;y;
y;
y;
y
if you disable safety
injury if you touch sensor.
cutter.
01P9B
0A5FB
WARNING
WORKER
y;
;y
y
;
OPERATING B
IN THE FRONT
Make sure that no Figure seen from B CM201-907E
worker is in the front
when machine
starting.
01NLB 01JKA
444C-129E
444C-E-XXA00-A04-02 Page 31
SAFETY PRECAUTIONS Be sure to observe
WARNING WARNING
WORKER ELECTRIC
OPERATING SHOCK
IN THE BACK A
444C-439E You will have serious
Make sure that no
electric shock if you
worker is in the back
touch electric active
when machine
starting. Figure seen from A part inside.
01NMB 444C-127E 01NCB
WARNING WARNING
WORKER ELECTRIC
OPERATING B SHOCK
IN THE FRONT
444C-440E You will have serious
Make sure that no
electric shock if you
worker is in the front
touch electric active
when machine Figure seen from B part inside.
starting.
01NLB
444C-128E 01NCB
Page 32 444C-E-XXA00-A04-01
SAFETY PRECAUTIONS Be sure to observe
01JKA
WARNING
WORKER
OPERATING
IN THE BACK
Make sure that no
A 01JKA
01JKA
WARNING
WORKER
OPERATING
IN THE FRONT
4Q4C-909E B 01JKA
444C-E-XXA00-A04-01 Page 33
SAFETY PRECAUTIONS Be sure to observe
0A5FB ELECTRIC
SHOCK
WARNING You will have serious
electric shock if you
touch electric active
part inside.
01NCB
WORKER
OPERATING A WARNING
IN THE BACK
Make sure that no
worker is in the back 4U4C-439E
when machine
starting. Figure seen from A 444C-127E
TURN OFF THE POWER AND
01NMB AIR BEFORE TOUCHING
THE CUTTER AREA DURING
MAINTENANCE
The positions of warning labels on the rear side You may potentially
be injured by the
cutter area if the
machine is actuated.
WARNING 0DP3A
WARNING
WARNING
WORKER
OPERATING B
IN THE FRONT ELECTRIC
4U4C-440E SHOCK
Make sure that no
worker is in the front
when machine You will have serious
starting. Figure seen from B electric shock if you
01NLB
444C-128E touch electric active
part inside.
(As for the explanation, the illustration of CM201-DH is used.) 01NCB
Page 34 444C-E-XXA00-A04-00
SAFETY PRECAUTIONS Be sure to observe
01JKA
WARNING
WORKER
OPERATING 01JKA
IN THE BACK A
Make sure that no
worker is in the back 4U4C-908EU
when machine
starting.
WARNING
01NMB Figure seen from A 444C-127E
The positions of warning labels on the rear side TURN OFF THE POWER AND
AIR BEFORE TOUCHING
WARNING THE CUTTER AREA DURING
MAINTENANCE
01JKA
You may potentially
be injured by the
cutter area if the
TAKE CARE NOT machine is actuated.
TO TOUCH CUTTER 0DP3A
0A5FB
01NLB
Figure seen from B
444C-128E
444C-E-XXA00-A04-00 Page 35
SAFETY PRECAUTIONS Be sure to observe
WARNING
WARNING
B A
4U4C-912E
You will have serious
injury if you touch
cutter.
4U4C-010E
Cutting unit 0A5FB
Operation side
444C-127E 4H4C-025E
View seen from A View seen from B
Page 36 444C-E-XXA00-A04-00
SAFETY PRECAUTIONS Be sure to observe
About Interlock
444C-E-XXA00-A04-00 Page 37
HANDLING FLOPPY DISK
Data and program for this machine, basically managed by PT, are saved to and
loaded from a floppy disk. This section describes the protection and handling
of such floppy disks.
NOTICE
Only 3.5-inch 2HD floppy disks (1.44 MB format) can be used for this machine.
2DD disks cannot be used.
2 Write Protection
The stored data may be mechanically protected from accidental erasure or rewriting.
• Write protection may be set or disabled by sliding the write protect tab located at the lower part of
the floppy disk with a ball pen tip, etc.
Reverse side
“Release” position “Protected” position
Permits deleting or Inhibits deleting or
saving saving
The hole is closed. The hole is open.
Page 38 444C-E-XXA00-A05-04
HANDLING FLOPPY DISK
CAUTION
OBSERVE THE FOLLOWING ITEMS WHEN HANDLING FLOPPY DISKS.
M37E
Do not bring a magnet close to the Do not attach a new label over an old one.
disk.
Do not place the disk in the Any loose labels should be re-
vicinity of a motor, CRT, or placed with new ones.
anything that may generate a
magnetic field.
Refrain from smoking, drinking and The automatic shutter should not be
eating close to the disk. opened. Do not touch the magnetic circu-
lar disk inside.
Automatic shutter
Do not place heavy objects on the disk. Do not apply excessive force to the disk.
A disk should not be stored or left in Do not use the case that is not provided
areas exposed to the following for safekeeping and carrying.
conditions:
High or low temperature
Disk
High humidity
Dust Case
Direct sunshine
Do not eject the disk or turn off the power supply while the disk drive access indicator
lamp is lit.
Eject button
Do not press this button
while the access indicator
Access indicator lamp
lamp is lit.
444C-E-XXA00-A05-02 Page 39
SERIAL PLATE
The serial plate attached to this machine indicates the model name and production number.
CM201-D
CM201-D
KXF-4F4C
4F4C-AB00
CM201-DU
y; CM201-DU
;y ;y
KXF-4R4C
;y;y;y;y;y
;y;y
;y
CM201-902E
Page 40 444C-E-XXA00-A05-03
SERIAL PLATE
CM202-D
CM202-D
KXF-444C
444C-AB00
CM202-DU
CM202-DU
KXF-4Q4C
4Q4C-902E
444C-E-XXA00-A05-02 Page 41
SERIAL PLATE
CM202-DH
CM202-DH
KXF-4U4C
4U4C-AB01
CM202-DHU
CM202-DHU
KXF-D24C
4U4C-902EU
Page 42 444C-E-XXA00-A05-02
SERIAL PLATE
CM202-DK
CM202-DK
KXF-E54C
4U4C-AB01
CM201-DH
CM201-DH
KXF-4V4C
4V4C-AB00
444C-E-XXA00-A05-02 Page 43
SERIAL PLATE
CM202-DS
CM202-DS
KXF-E24C
E24C-AB01
CM201-DS
CM201-DS
KXF-E14C
E14C-AB00
Page 44 444C-E-XXA00-A05-02
DISPOSING OF THE AIR SPRING
This machine uses the air spring to open/close covers. It is very dangerous to dispose of it as it is,
because high-pressure air is sealed into it. Before disposing of it, be sure to bleed it of the air.
Position to use the air spring
Air spring
1D4C-406E
4U4C-AB00
NOTICE
As crashed chips and oil discharge when the air is coming out, use safety glasses
for protection.
Hole
1B4C-442E
NOTICE
This product has a fluorescent lamp that contains a small amount of mercury.
It also contains lead in some components. Disposal of these materials may be
regulated in your community due to environmental considerations.
For disposal or recycling information please contact your local authorities, or the
Electronics Industries Alliance.
444C-E-XXA00-A05-01 Page 45
HOW TO SEE DESCRIPTION FOR OPERATION
The description depends on each page, but the basic structure is as follows.
Title
Supplementary description
Page 46 444C-E-XXA00-A05-01
HOW TO SEE DESCRIPTION FOR OPERATION
NOTICE
This manual is created for CM201-D, CM201-DU, CM201-DH, CM201-DS, CM202-D,
CM202-DU, CM202-DH, CM202-DHU, CM202-DK, CM202-DS.
Therefore it mainly uses the illustrations and screens of CM202-DH for description.
4F4C-AA00 4F4C-AB02
;
y
444C-101E
y ;
; y
y;
; y;y;y;
y
y;
; y
CM201-901E
CM202-D
Front view
Conveyor cover
y
; Rear view
CM201-902E
444C-AA00 444C-AB00
4Q4C-901E 4Q4C-902E
Conveyor cover
Front view Rear view
444C-E-XXA00-A05-00 Page 47
HOW TO SEE DESCRIPTION FOR OPERATION
4U4C-AA00 4U4C-AB01
E24C-AA00 E24C-AB01
4U4C-901EU 4U4C-902EU
Conveyor cover
Front view Rear view
CM201-DH/DS ( The illustration of CM201-DH is used.) It has a set of mounting stage.
• It mounts boards one by one.
• Up to 52 feeders can be set.
E14C-AA00 E14C-AB00
∗ For further information about the specification, see “1-3 Equipment Specification” in the Operating Manual.
NOTICE
It is dangerous to operate the DU and the DHU while the feeder base cover and the
conveyor cover are removed.
Be sure to set the feeder base cover and the conveyor cover during operation.
Page 48 444C-E-XXA00-A05-00
HOW TO SEE DESCRIPTION FOR OPERATION
Maintenance position
This manual is for CM201 and CM202 in common.
The operating procedure is mainly described for CM202 AF. Basically, carry out the same
maintenance as CM202 AF for CM202 BF, AR, and BR and CM201 AF and AR.
A stage B stage or
Left to Right
Rear side AR BR 444C-120E 444C-119E
CM202
Front side AF BF
444C-422E
or
A stage
Rear side AR
CM201 or
Front side AF
444C-120E 444C-119E
444C-423E
They do not depend on a line flow They depend on a line flow direction.
Remarks direction.
At the upstream line, H1 and H2 are shown.
444C-E-XXA00-A05-00 Page 49
= MEMO =
Page 50 444C-E-XXA00-A05-00
Chapter 1
REGULAR MAINTENANCE
Regular maintenance
This chapter describes the regular maintenance of this machine.
The characteristics of the regular maintenance of this machine are that you can carry
out the maintenance based on the run time.
It enables the machine to run in a more stable condition.
This chapter is constructed as follows.
1-1 Outline of Maintenance
The maintenance period and entering the “Maintenance Motions” screen
to be used for operation are described.
The list of check item for each period and unit is also shown.
1-2 Lubricating
How to use the grease gun and greasing points are described.
1-3 to 1-9 Details of Operation for Each Period
Details of maintenance are described for each period.
Before maintenance
Remove such chip supply units as the tape feeder and the bulk feeder before the maintenance.
1. Press Machine
.
parameter
MAINTENANCE
REGULAR
∗ For “Regular Maintenance by KME,” select
“Routine Maintenance.”
6. Press .
444C-EEn-MpMmRm-004
7. Press Finish .
444C-EEn-MpMmRm-002
8. Press Yes .
444C-EEn-MpMmRm-002
9. Press History .
444C-EEn-MpMmRm-001
MAINTENANCE
REGULAR
such maintenance as cleaning or lubricating easier and more effective.
444C-EEn-MpMm-001
UNLOCK START
2. Press → .
“Continuous Moving”
The axis or unit to which the grease is applied
automatically moves, and the grease is spread
to whole of stroke.
“Manual Moving”
Each unit moves separately for safer and more
effective maintenance.
“Position Move”
Each axis and unit moves to the
maintenanceposition.
“Nozzle Arrangement”
The nozzle arrangement and the setting
position are checked for the nozzle mainte-
nance.
MAINTENANCE
REGULAR
/DK/DS
Nozzle shaft support
Apply grese BARRIERTA IEL/V
bearing
1 Transfer head 1-5-1
Check the
Air pass —
vacuum pressure
Cutting unit SHELL STAMINA
2 Left-side slide block Lubricate 1-5-2
(D/DU is an option.) GREASE RL2
Check the setting of the Check the Blow
3 X-Y unit — 1-5-3
Blow pressure pressure
444C-403TE
Regular check items are divided for the unit and illustrated. Make use of it for
reference. 1
MAINTENANCE
REGULAR
Ch = Check Cl = Clean Gr = Apply grease or lubricate (or exchange) Ex = Exchange
2) Water receiver
Cl 1) Tray Cl
2) Cleaning the Forced-Chip-Ejecting Unit Cl
∗ This illustration shows the one for CM202-DH. ∗ This picture shows the one for CM201/202-DS.
4U4C-AB00 444C-424E 444C-522P
3. X-Y unit
8. Board conveyor
2) Board transfer belt Ch Ex
3) Roller Ch Ex
4) Width adjustment
ball screw Gr
2) Surroundings Cl
3) Projection bush Ch
4) Linear bearing Gr
MAINTENANCE
REGULAR
1) Cover glass Cl 1) Inside Cl
444C-403P 100NC0AA
12. Cutting unit (option) 13. Unit for double tape feeder (option)
CM201-D/DU and CM202-D/DU are options.
2) Fixed blade Ex
1) Left-side slide
block Gr
1) Linear bearing Gr
2) Movable blade Ex
∗ This picture shows the one for CM202-DH.
4U4C-010E 444C-509P
4) Nozzle reflector Cl
1) Nozzle tip Cl
Machine information
Machine information
The machine name, machine serial number,
and the setup date are displayed.
Run information
The sum of the production time since the
machine set up date is displayed.
Version history
The version of the current machine system
software and recognition system software and
the date when they are installed, and other
version information are displayed.
History
You can check the updated history of the
machine system and the recognition system.
SRAM
Memory usage can be checked.
SRAM Information
Memory usage is displayed.
Memory Manager Version
The version of the memory management
engine is displayed.
Application SRAM Version
The version managed by the application is
displayed.
Memory Top Address
The head address of the available memory is
displayed.
All Memory Size
The size of the available memory is displayed.
Memory Size
The total size of the memory used currently is
displayed.
Not a Locate Memory Size
The total size of the unused memory is dis-
played.
Version history
The updated history of the machine system and recognition system is displayed.
The machine system or recognition system is displayed at the line item, and the date when it is
1
MAINTENANCE
REGULAR
updated and that version No. appears in descendent order.
444C-EEn-MpMm-002
3. Press Yes .
MAINTENANCE
REGULAR
The grease gun consists of following 4 parts.
Make sure of firm setting of the nozzle to the main body, before use.
444C-510P
Nozzle
Oil cylinder
Grease gun
Cartridge (200 g)
433C-036P 433C-037P
433C-038P
Chain
2
433C-039P
433C-040P
433C-041P
MAINTENANCE
REGULAR
nipple.
NOTICE
Use proper quantity of grease for each greasing point.
Extra oil will spread and stick to the camera.
Be careful not to contaminate the belt with grease. Remaining grease will deterio-
rate the belt early.
273C-IL087
∗ Use a cloth.
3. Lubricate.
433C-125E
433C-124E
4. Move the sliding unit slowly at full
stroke.
Lubricate the ball screw alike.
Some unit can be automatically moved at full
stroke by selecting on the “Maintenance
Motions” screen.
Oils
No. Lubricating points Oil Oil to use Manufacturer
1 X-Y unit (linear bearing or ball screws) Grease SHELL STAMINA GREASE RL2 SHOWA SHELL
Fluorine grease
2 Transfer head (bearing) BARRIERTA IEL/V NOK KLUBER
for vacuum
444C-407TE
∗ As for the handling instructions about grease, refer to MATERIAL SAFETY DATA SHEET.
Page 1-18 444C-E-MMA01-A02-03
Lubricating
1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)
1
As for DU/DHU specifications, some operations cannot be performed unless the cover is not
MAINTENANCE
REGULAR
removed, depending upon the maintenance item. Remove the cover if necessary.
∗ Make sure of turning off the servo switch, and open the safety cover before these operations.
∗ Do not operate the machine while the covers are removed.
444C-481P
444C-482P
3. Tighten 4 screws.
444C-483P
Bracket
AR
BR
4U4C-AB00
∗ This illustration shows the one for CM202-DH. 444C-401P
Valve
Water receiver
1-3-2 Cleaning the Cover Glass for the Line Camera (before Operation)
1
Tools Cloth Required time 1 minute
MAINTENANCE
REGULAR
NOTICE
This maintenance is current-carrying operation. When you open the safety cover,
the power of XY motor is cut. So be sure to open the safety cover to operate.
Clean the cover glass for the line camera. Dust on the cover glass will cause wrong recognition.
SERVO
OFF ( ) ON ( ) 1. Turn OFF the servo switch.
Shielding plate
2. Open the safety cover.
NOTICE
This maintenance is current-carrying operation. When you open the safety cover,
the power of XY motor is cut. So be sure to open the safety cover to operate.
Before setting the tape feeder to the table of it, clean the setting face. Foreign body on the setting
face will cause wrong pickup.
SERVO
OFF ( ) ON ( )
1. Turn OFF the servo switch.
TR
IP
ON 1. Turn OFF the power.
OFF
R
SE
EA
REL
444C-522P
CM201-DS, CM202-DS
Cutting unit cover
E24C-401P
MAINTENANCE
REGULAR
Used tape box 3. Cast off the used tape in the used
tape box.
4H4C-503P
CM201-DS, CM202-DS
Used tape box
E24C-402P
Used tape
444C-406P
Used tape box Used tape duct
CM201-D/DU, CM202-D/DU
Used tape
444C-406P
Used tape box Used tape duct
Clean the color touch panel. Dirt on it may cause the fault operation.
R
SE
EA
REL
444C-407P
MAINTENANCE
REGULAR
Clean and lubricate the tape feeder table.
∗ For DU/DHU specifications, it is necessary to remove the feeder base cover for the maintenance.
“1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)”
SERVO
OFF ( ) ON ( ) 1. Turn OFF the servo switch.
Projection rod
444C-409P
Rail groove
444C-509P
Linear bearing
Linear bearing
444C-509P
UNLOCK
10. Press + L feder Table .
out
UNLOCK
11. Press + R feder Table .
out
444C-451P
MAINTENANCE
REGULAR
13. Open the safety cover.
Linear bearing
444C-460P
UNLOCK
17. Press + L feder Table .
set
UNLOCK
18. Press + R feder Table .
set
1
• The right tape feeder table comes to the inner
2 side.
Flow chart
Rolls of parts
Nozzle 1
MAINTENANCE
REGULAR
Nozzle taper face
This is the part to be chucked by the nozzle
holder of the transfer head. The taper face or
chucking groove with dust or dirt will cause air
leakage or false chucking.
Nozzle reflector
This is the black resin part. To prevent the
444C-513P surface from being dirty, the special coating is
444C-464E given to it. Chips are recognized by reflecting
the LED light from the line camera. This part
with dirt will cause false recognition.
Nozzle holder
444C-487P
2. Removal
a. Removing the nozzle holder from the transfer head
(Removing the nozzle from the nozzle changer)
At the “Maintenance Motions” screen, move the transfer head to the nozzle exchange table, and
remove the nozzle holder.
If an optional nozzle changer is installed, remove the nozzle here.
SERVO
OFF ( ) ON ( )
1. Ensure that the safety cover is
closed, and turn ON the servo switch.
MAINTENANCE
REGULAR
change position.
Transfer head
444C-401P
UNLOCK
Nozzle changer
Press + Open .
SERVO
OFF ( ) ON ( )
3. Turn OFF the servo switch.
444C-419P
444C-488P
444C-422P
Clamp arm
Nozzle
444C-406E
MAINTENANCE
REGULAR
Pin
site side, and remove the dirty filter.
(Push it firmly.)
444C-457E
Pulling jig
4. Cleaning
a. Cleaning the nozzle holder and the nozzle-holder shaft
1. Clean the inside of the nozzle holder
with the air ejector and wipe the in-
side of the nozzle holder with the
swab.
444C-423P 444C-507P
444C-424P
444C-425P
444C-426P
444C-471P
444C-521P
E24C-407P
444C-403E 444C-404E
MAINTENANCE
REGULAR
Air ejector
∗ Blow the air to the nozzle tip.
At this time, be careful not to touch the nozzle
tip with an air ejector. It may damage the
nozzle tip.
444C-410P
2. Clean the nozzle taper face with a
cloth.
Nozzle tip
444C-413P
Filter
444C-458E (Round side faces upward.)
Holder
444C-459E
MAINTENANCE
REGULAR
1. Clean the fixing groove (which is
reverse L-shaped) on the transfer
head with a swab.
444C-517P
Nozzle holder
444C-422P Spring for clamp
arm holder
444C-421P
Clamp arm
Nozzle
444C-406E
MAINTENANCE
REGULAR
Nozzle holder Transfer head
positioning projection positioning groove
444C-462P 444C-461P
444C-488P
444C-419P
∗ The nozzle changer is not installed ; proceed to “7. Rechecking the nozzle arrangement.”
∗ The nozzle changer is installed ; after carrying out step 6, proceed to “7. Rechecking the
nozzle arrangement.”
UNLOCK
6. Press + Shtr Open .
Shtr Close
MAINTENANCE
REGULAR
be verified by the machine by using the line camera.
UNLOCK
1. Press + Nozl set chk .
SERVO
OFF ( ) ON ( ) 1. Turn OFF the servo switch.
444C-420P
NOTICE
This maintenance is current-carrying operation. When you open the safety cover,
the power of XY motor is cut. So be sure to open the safety cover to operate.
Clean the support pin batch exchange table. Dust on the table may prevent proper setting of the
support pin batch exchange table and damage the board.
∗ This is for AF and BF positions only.
∗ For DU/DHU specifications, it is necessary to remove the feeder base cover for the maintenance.
“1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)”
UNLOCK
3. Press + Pin change .
Rise
SERVO
OFF ( ) ON ( )
4. Turn OFF the servo switch.
MAINTENANCE
REGULAR
∗ Pull it slowly by both hands.
444C-107P
Support pin batch LED light 8. Insert the support pin batch exchange
exchange table table.
UNLOCK
11. Press + Pin change .
Down
NOTICE
This maintenance is current-carrying operation. When you open the safety cover,
the power of XY motor is cut. So be sure to open the safety cover to operate.
Ensure that no trouble on the board transfer belt and roller on the board conveyor.
∗ For DU/DHU specifications, it is necessary to remove the feeder base cover for the maintenance.
“1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)”
1. Checking for damage to the belt and the eccentricity of the roller
SERVO
OFF ( ) ON ( ) 1. Turn OFF the servo switch.
For D/DU
3. Check the belt visually at the end of
each conveyor, by turning it by hand.
444C-083P
For DH/DHU/DK/DS
4H4C-504P
MAINTENANCE
REGULAR
Measure it at the middle of the span.
0306C0AA 0305C0AA
Measuring method
Measure deflection (δ) of the belt by pressing it at the specified tension (F) with
a push-pull gauge.
n (F)
Tensio
Push-pull gauge
Deflection (δ)
443C-327E
4H4C-505P
SERVO
OFF ( ) ON ( ) 1. Ensure that the safety cover is
closed, and turn on the servo switch.
UNLOCK
3. Press + Pin change .
Rise
444C-417P
Support pin
MAINTENANCE
REGULAR
9. Turn ON the servo switch.
UNLOCK
10. Press + Pin change .
Down
UNLOCK
11. Press + Conveyor Mid posi .
1 2
Width adjustment
0306C0AA linear shaft
UNLOCK
18. Press + continuous moving .
Support pin
444C-417P
MAINTENANCE
REGULAR
24. Turn ON the servo switch.
UNLOCK
25. Press + PinDown
change
.
NOTICE
This maintenance is current-carrying operation. When you open the safety cover,
the power of XY motor is cut. So be sure to open the safety cover to operate.
Lubricate the linear bearing and ball screw of the X-Y unit and Z unit.
∗ For DU/DHU specifications, it is necessary to remove the feeder base cover for the maintenance.
“1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)”
UNLOCK
2. Press + Grease up posi .
444C-EEn-MpMmMm-011
Transfer head
444C-418E
SERVO
OFF ( ) ON ( )
MAINTENANCE
REGULAR
∗ Be careful not to infuse too much grease.
Otherwise, grease can drop on a board or a
motor-overload error during wintertime can
occur.
444C-523P
444C-418E
UNLOCK
7. Press + Run .
444C-EEn-MpMmMm-015
Grease nipple for linear bearing 8. Lubricate the Y-axis linear bearing
and Y-axis ball screw on the rear side
through the grease nipple.
[Grease : Stamina Grease RL2]
4H4C-509P
444C-418E
4H4C-510P
4H4C-511P 444C-418E
4H4C-512P
Grease nipple for
ball screw
444C-418E
SERVO
OFF ( ) ON ( )
11. Close the safety cover. 1
MAINTENANCE
REGULAR
12. Turn ON the servo switch.
UNLOCK
UNLOCK
16. Press + Continuous moving .
UNLOCK
1
18. Press + Continuous moving .
UNLOCK
2. Press + Grease up posi .
Transfer head
444C-418E
SERVO
OFF ( ) ON ( )
4. Turn OFF the servo switch.
MAINTENANCE
REGULAR
[Grease : SHELL STAMINA GREASE RL2]
444C-523P
444C-418E
UNLOCK
7. Press + Run .
444C-EEn-MpMmMm-015
4H4C-509P
444C-418E
4H4C-510P
4H4C-509P
444C-418E
4H4C-510P
MAINTENANCE
REGULAR
and X-axis ball screw on the front and
rear sides through the grease nipple.
[Grease : SHELL STAMINA GREASE RL2]
CM201-DH, CM202-DH/DHU/DK
X-axis ball screw
444C-418E
4H4C-511P
Linear bearing
CM201-DS, CM202-DS
Linear bearing
444C-418E
444C-524P
SERVO
OFF ( ) ON ( ) 11. Close the safety cover.
UNLOCK
UNLOCK
16. Press + Continuous moving .
1 UNLOCK
MAINTENANCE
REGULAR
If such as chips and dust adhere to the lens of the line camera, a nozzle looks as if it tapered or a
recognition error of chip components can occur.
444C-519P
∗ The forced-chip-ejecting unit is standard equipment for DS, but an option for DH.
TR
IP
ON 1. Turn OFF the power supply.
OFF
ET
ES
R
SE
EA
REL
Catch
Brush
Magnet
4. Put the brush back on, close the
444C-466E
cover, and engage the catch.
444C-465E
MAINTENANCE
REGULAR
Clean and lubricate the nozzle shaft support bearing and check the vacuum pressure at the nozzle
tip. Dirt on the nozzle shaft support bearing may cause wrong operation and pickup. Leakage in the
air pass will also cause wrong pickup.
∗ For DU/DHU specifications, it is necessary to remove the feeder base cover for the maintenance.
“1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)”
UNLOCK
3. Press + Head mainte posi .
2
444C-EEn-MpMmMm-011
ON
TR
IP 444C-419E
OFF
ET
ES
R
SE
EA
REL
444C-457E
4. Turn OFF the power.
444C-401P
444C-402P
Nozzle holder
444C-443P
Groove
Bearing
Cotton bud
444C-444P
MAINTENANCE
REGULAR
11. Push the nozzle holder upward.
444C-445P
444C-402P
R
SE
EA
REL
3. Press Machine
in the “Main menu”
adjust
screen.
444C-EEn-Ma-001
UNLOCK
6. Press + Vacuum
OFF
pump
.
1 2
UNLOCK
Air blow
7. Press + OFF .
444C-EEn-MaOc-015
MAINTENANCE
REGULAR
8. Turn OFF the vacuum for the nozzle
position that will not be measured
and pos1 to pos6 of the facing head.
UNLOCK
Vacuum
∗ Press + for pos 2 to 6.
ON
MAINTENANCE
REGULAR
UNLOCK
Nzl Extend
∗ Press + for pos 1.
ON
UNLOCK
Vacuum
∗ Press + ON for pos 1.
UNLOCK
Vacuum
∗ Press + OFF for pos 2.
UNLOCK
Nzl Extend
∗ Press + for pos 2.
OFF
After it, repeat steps 10 to 20, and check the vacuum pressure at all nozzle positions.
CAUTION
DO NOT TOUCH THE CUTTER BLADE WITH YOUR FINGERS.
M60E
ON
1. Turn OFF the power.
IP
TR
R
SE
EA
REL
444C-457E
AR
BR
4U4C-AB00
444C-401P
CAUTION
DO NOT TOUCH THE CUTTER BLADE WITH YOUR FINGERS.
M60E
ON
1. Turn OFF the power.
IP
TR
R
SE
EA
REL
444C-457E
H2
H4
4U4C-AB00
444C-401P
MAINTENANCE
REGULAR
2 Pull up the regulator knob, and turn it to the left
3
until it stops.
3 Make sure the exhaust sound disappears and
the gauge shows 0 MPa.
4 Lock the valve lever. A worker should carry the
key. (DU/DHU only)
1
444C-402P
444C-464P
Tape chute
444C-425E
Fulcrum part
444C-467P
ON
1. Turn OFF the power.
IP
TR
OFF
R
SE
EA
REL
444C-505P
Grease nipple
444C-504P
MAINTENANCE
REGULAR
ON
IP
TR
OFF
ET
ES
R
SE
EA
REL
Cutting cover
E24C-402P
E24C-403P E24C-405P
Grease nipples
E24C-404P E24C-406P
1. Press Machine
.
adjust
444C-EEn-MaOc-015
MAINTENANCE
REGULAR
into the pass.
444C-491P
UNLOCK
6. Press + AirON
blow
.
The board transfer belt and board transfer roller on the board conveyor must be exchanged regu-
larly.
∗ For DU/DHU specifications, it is necessary to remove the feeder base cover for the maintenance.
“1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)”
ON
1. Turn OFF the power.
IP
TR
OFF
ET
ES
R
SE
EA
REL
3Y3C-081P
MAINTENANCE
REGULAR
1. Remove the board transfer roller
using a hexagon wrench.
3Y3C-082P
∗ This picture shows the one for CM201/202-DH.
The fixed and the movable blade mounted in the cutting unit need to be replaced as consumable
parts if they are worn because of the cutting of dropped chips. (For D/DU, the cutting unit is an
option.)
∗ For DU/DHU specifications, it is necessary to remove the feeder base cover for the maintenance.
“1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications)”
CAUTION
DO NOT TOUCH THE CUTTER BLADE WITH YOUR FINGERS.
M60E
CAUTION
BE SURE TO RELEASE THE AIR PRESSURE INSIDE THE MACHINE WHEN
REPLACING THE CUTTER.
M106E
1. Press .
Machine
adjust
3. Press Address .
1
MAINTENANCE
REGULAR
444C-EEn-MaOc-015
4H4C-513P
ON
6. Turn OFF the power.
IP
TR
OFF
the key. (DU/DHU only)
ET
ES
R
SE
EA
REL
444C-457E
444C-512P
Chute 8. Remove the cover positioning bolt of
the fixed blade, and set the bolt for
Cover positioning bolt Fixed blade
lifting (See the below picture).
Bolt for lifting
The bolt for lifting is attached to the jig for
maintenance.
4H4C-501P
Movable blade
4H4C-515P
Exclusive tool
4H4C-517P
4H4C-516P
MAINTENANCE
REGULAR
4H4C-518P
Movable
blade
13. Remove the movable blade holding
the bolt for lifting.
4H4C-520P
MAINTENANCE
REGULAR
• Adjust the position so that the positioning bolt
will fit to the 2 positioning holes of the chute
(See the picture).
The fall of the vacuum pressure will cause the miss of the chip pick-up. For the stability of the
vacuum pressure, the replacement of the vacuum pump is required regularly.
ON
1. Turn OFF the power.
IP
TR
OFF
ET
ES
R
SE
EA
REL
cover
444C-492P
444C-493P
Notice
1
MAINTENANCE
REGULAR
Before opening the distributor, ensure that the power of the machine is certainly
OFF.
Write down the wiring order not to mistake. The mistaken order will cause the
reverse of the vacuum pump.
444C-494P
If the bulb of the indicator burns out, you will misunderstand the indiction, eventually proper produc-
tion is hinderd. And regular replacement is required for the immediate response when the trouble
occurs.
IP
ON
1. Turn OFF the power.
TR
OFF
ET
ES
R
SE
EA
REL
R
SE
EA
REL
444C-496P
MAINTENANCE
REGULAR
mounting. The replacement of the air cylinder means the replacement of the kit, and replace the 6
cylinders at the same time.
∗ Please tell our service engineer in case of the parts replacement.
1-8-1 Transfer Head : Replacing the valve (For the Vacuum Change)
Tools Philips driver Required time 120 minutes
The valve for the vacuum change is an important parts that control the vacuum change while
picking and mounting. If the control is not performed successfully, the miss of the picking and
mounting occurs. So the regular replacement is required.
ON
1. Turn OFF the power.
IP
TR
OFF
ET
ES
R
SE
EA
REL
444C-498P
444C-499P
MAINTENANCE
REGULAR
alcohol.
444C-497P
444C-499P
444C-498P
7. Turn ON the power.
TR
IP
ON 1. Turn OFF the power.
OFF
ET
ES
R
SE
EA
REL
Screw
Philips driver
444C-436P
Head cover
444C-437P 444C-412E
MAINTENANCE
REGULAR
∗ Write down the setting position and wiring
name. The setting working will be smooth.
444C-500P
444C-501P
444C-502P
MAINTENANCE
REGULAR
14. Press Output check .
UNLOCK
Nzl Extend
∗ Press + in order from pos
OFF
1, and check the nozzle come out.
1-8-3 Tape Feeder Base : Replacing the Valve (For Cylinder of the Tape Feeder)
If bad motion owing to the abrasion of the valve, the motion of the tape feeder will not be accurate,
eventually pick-up miss will occur.
∗ Please tell our service engineer in case of the parts replacement.
MAINTENANCE
REGULAR
mount trouble. So the parts need to be replaced regularly.
∗ Please tell our service engineer in case of the parts replacement.
Abrasion of each parts will cause an unsmooth nozzle motion. That will be the major factor of pick-
up/mount trouble. So the parts need to be replaced regularly.
∗ We recommend replacing each part simultaneously at the same timig.
Nozzle holder
444C-470P
Screw
Cover
444C-463E
WARNING
CUT OFF THE POWER SUPPLY BEFORE CARRYING OUT ANY WORK FOR
THE MACHINE.
M59EB
493C-025P
MAINTENANCE
REGULAR
light replacement.
One M3 countersunk screw
Hatch (Plate) for back light replacement
493C-024P
493C-029P