1711 HG-MC (E) 92P
1711 HG-MC (E) 92P
1711 HG-MC (E) 92P
Overload Relays
LV &
MV
Circu
it Br
eakers
MAGNETIC
CONTACTORS &
OVERLOAD RELAYS
CONTENTS
Contactor
(HGC)
Overload
Relay
(HGT)
18 AF 40 AF 65 AF 100 AF
HGC
Rated Current
9, 12, 18 A 25, 32, 40 A 50, 65 A 75, 85, 100 A
Rated Insulation
750 V 750 V 1,000 V 1,000 V
Voltage
HGT
Setting Current 0.12 - 18 A 7 - 40 A 7 - 65 A 17 - 100 A
Protection Grade Class 10A Class 10A Class 10A Class 10A
HG-Series Magnetic Contactors & Overload Relays
115, 130, 150 A 185, 225, 265 A 300, 400, 500 A 630, 800 A
1,000 V 1,000 V 1,000 V 1,000 V
Magnetic
Contactors
1 11 12
8
2
9
3
5 6
6 10
Type Name
8 HYUNDAI ELECTRIC
Thermal
Overload
Relay
Protection Cover
Main Terminal (Connection to line side of MC)
˙Operating side is covered with protection cover in order
not to change the settings and any operating arbitrarily.
˙In order to change the settings, it can be changed by
lifting up the protection cover. Test Button
Test Button
˙When motor needs emergency stop during operation, it is
possible to stop the motor by cutting off its contact from
Protection Cover
the magnetic contact with test button.
˙In order to test the operation of thermal overload relay Current Setting
contacts, immediate testing is possible by pulling up test Knob
button which changes NO/NC contact.
Reset Button
A (Auto) Mode: Auto reset
H (Manual) Mode: Manual reset
HYUNDAI ELECTRIC 9
| HG-Series | Magnetic Contactors & Overload Relays
Enhanced Safety
Front Protection Cover
˙Minimize foreign input
˙Prevent unexpected operation due to user’s error
Side Accessory
Installation Hole
10 HYUNDAI ELECTRIC
Improved Customer’s Convenience
Upper Arrayed Auxiliary Contacts
˙Easy wiring control cable. (default, 2a2b)
Coil Terminal
HYUNDAI ELECTRIC 11
| HG-Series | Magnetic Contactors & Overload Relays
Internal
Structure
4
6
2
8
7
12 HYUNDAI ELECTRIC
15
13
11 12
14 11
9 10
14
13
HYUNDAI ELECTRIC 13
| HG-Series | Magnetic Contactors & Overload Relays
Nominal
Rated Voltage (AC/DC)
Voltage
24 V AC: 24 - 26 V, DC: 24 V
48 V AC: 44 - 52 V, DC: 48 V
220 V AC: 100 - 240 V, DC: 110 - 220 V
440 V AC: 380 - 450 V
14 HYUNDAI ELECTRIC
Easy Maintenance and Replacement
for Main Contacts
˙As top cover is disassembled, main contacts
are appeared outwardly to have easy
maintenance and testing from outside.
Moving Contact
Fixed Contact
HYUNDAI ELECTRIC 15
| HG-Series | Magnetic Contactors & Overload Relays
16 HYUNDAI ELECTRIC
Thermal Overload Relays: 18 - 100 AF
HYUNDAI ELECTRIC 17
| HG-Series | Magnetic Contactors & Overload Relays
18 HYUNDAI ELECTRIC
Thermal Overload Relays: 150 - 800 AF
HYUNDAI ELECTRIC 19
| HG-Series | Magnetic Contactors & Overload Relays
Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42
Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84
20 HYUNDAI ELECTRIC
Accessories
2 2 8 5
4 7
1 Auxilliary Contact Block (Front Mounting) 3 Mechanical Latching Block 6 Surge Absorber
HGC TB - 48 page HGC LB 100 - 51 page HGC RC/CD 40 - 52 page
2 Auxilliary Contact Block (Side Mounting) 4 Timer HGC ET - 53 page 7 Thermal Overload Relay
HGC SB 40 - 48 page 5 Mechanical Interlock Block HGT 18 - 36 page
HGC IU 40 - 50 page 8 Front Satety Cover HGFC 100 - 55 page
Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC
HYUNDAI ELECTRIC 21
| HG-Series | Magnetic Contactors & Overload Relays
Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42
Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84
22 HYUNDAI ELECTRIC
Accessories
2 2 8 5
4 7
1 Auxilliary Contact Block (Front Mounting) 3 Mechanical Latching Block 6 Surge Absorber
HGC TB - 48 page HGC LB 100 - 51 page HGC RC/CD 40 - 52 page
2 Auxilliary Contact Block (Side Mounting) 4 Timer HGC ET - 53 page 7 Thermal Overload Relay
HGC SB 40 - 48 page 5 Mechanical Interlock Block HGT 40 - 38 page
HGC IU 40 - 50 page 8 Front Satety Cover HGFC 100 - 55 page
Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC
HYUNDAI ELECTRIC 23
| HG-Series | Magnetic Contactors & Overload Relays
Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84
24 HYUNDAI ELECTRIC
Accessories
8
2 2 5
4
7
1 Auxilliary Contact Block (Front Mounting) 3 Mechanical Latching Block 6 Surge Absorber
HGC TB - 48 page HGC LB 100 - 51 page HGC RC/CD100 - 52 page
2 Auxilliary Contact Block (Side Mounting) 4 Timer HGC ET - 53 page 7 Thermal Overload Relay
HGC SB 100 - 48 page 5 Mechanical Interlock Block HGT 65 - 38 page
HGC IU 100 - 50 page 8 Front Satety Cover HGFC 100 - 55 page
Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC
HYUNDAI ELECTRIC 25
| HG-Series | Magnetic Contactors & Overload Relays
Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84
26 HYUNDAI ELECTRIC
Accessories
8
2 2 5
4 7
1 Auxilliary Contact Block (Front Mounting) 3 Mechanical Latching Block 6 Surge Absorber
HGC TB - 48 page HGC LB 100 - 51 page HGC RC/CD100 - 52 page
2 Auxilliary Contact Block (Side Mounting) 4 Timer HGC ET - 53 page 7 Thermal Overload Relay
HGC SB 100 - 48 page 5 Mechanical Interlock Block HGT 100 - 38 page
HGC IU 100 - 50 page 8 Front Satety Cover HGFC 100 - 55 page
Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC
HYUNDAI ELECTRIC 27
| HG-Series | Magnetic Contactors & Overload Relays
Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42
Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84
28 HYUNDAI ELECTRIC
Accessories
1 1 4
1 Auxilliary Contact Block (Side mounting) 2 Mechanical Interlock Block 3 Thermal Overload Relay 4 Front Satety Cover
HGC SB 800 - 48 page HGC IU 265 - 50 page HGT 150 - 40 page HGCFC 150 - 55 page
Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC
440 AC380 - 450 HGC115 22NS F440 HGC130 22NS F440 HGC150 22NS F440
HYUNDAI ELECTRIC 29
| HG-Series | Magnetic Contactors & Overload Relays
Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42
Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84
30 HYUNDAI ELECTRIC
Accessories
1 1 4
1 Auxilliary Contact Block (Side Mounting) 2 Mechanical Interlock Block 3 Thermal Overload Relay 4 Front Satety Cover
HGC SB 800 - 48 page HGC IU 265 - 50 page HGT 265 - 40 page HGCFC265 - 55 page
Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC
440 AC380 - 450 HGC185 22NS F440 HGC225 22NS F440 HGC265 22NS F440
HYUNDAI ELECTRIC 31
| HG-Series | Magnetic Contactors & Overload Relays
Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42
Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84
32 HYUNDAI ELECTRIC
Accessories
1 1 4
1 Auxilliary Contact Block (Side Mounting) 2 Mechanical Interlock Block 3 Thermal Overload Relay 4 Front Satety Cover
HGC SB 800 - 48 page HGC IU 800 - 50 page HGT 500 - 40 page HGCFC 500 - 55 page
Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC
440 AC380 - 450 HGC300 22NS F440 HGC400 22NS F440 HGC500 22NS F440
HYUNDAI ELECTRIC 33
| HG-Series | Magnetic Contactors & Overload Relays
Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42
Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84
34 HYUNDAI ELECTRIC
Accessories
4
1 1
1 Auxilliary Contact Block (Side Mounting) 2 Mechanical Interlock Block 3 Thermal Overload Relay 4 Front Satety Cover
HGC SB 800 - 48 page HGC IU 800 - 50 page HGT 800 - 40 page HGCFC 800 - 55 page
Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC
HYUNDAI ELECTRIC 35
| HG-Series | Magnetic Contactors & Overload Relays
5 3 4 5
6 4 5 6
8 5.6 6.8 8
9 6 7.5 9
12 8 10 12
18 12 15 18
36 HYUNDAI ELECTRIC
Code Notes
Thermal Overload Relay
Installation Metho d
(Protection Class 10 A)
Screw Type Terminal Accessories
(W/Terminal Cover) Mounting Adapter Method 1. Connect TOR to MC dir ectly.
Method 2. TOR is installe d individually
K-Type H-Type using Mounting A daptor.
(3 phase, 3 elements) (3 phase, 2 elements)
HYUNDAI ELECTRIC 37
| HG-Series | Magnetic Contactors & Overload Relays
10 7 8.5 10
12 8 10 12
18 12 15 18
HGC25
HGT40 22 15 18.5 22 2 - 10 1 - 2.5 1NO1NC HGC32
(W x H x D)
HGC40
45 × 95.5 × 69.4 mm
0.16kg 25 17 21 25
32 22 27 32
40 28 34 40
10 7 8.5 10
12 8 10 12
18 12 15 18
22 15 18.5 22
HGC50
HGT65 25 17 21 25 2 - 25 1 - 2.5 1NO1NC
(W x H x D) HGC65
55 × 110.7 × 89.3 mm
32 22 27 32
0.29 kg
40 28 34 40
50 34 42 50
65 45 55 65
25 17 21 25
32 22 27 32
40 28 34 40
50 34 42 50 HGC75
HGT100 6 - 38 1 - 2.5 1NO1NC HGC85
(W x H x D)
65 45 55 65 HGC100
70 × 128.1 × 105 mm
0.47 kg
75 52 63 75
85 59 72 85
100 70 85 100
38 HYUNDAI ELECTRIC
Code Notes
Thermal Overload Relay
Installation Metho d
(Characteristics Class 10A)
Screw Type Terminal Accessories
Lug Type Terminal Method 1.Conne ct TOR with MC dir ectly.
(W/Terminal Cover) Mounting Adapter
Method 2. TOR is installe d individually
K-Type H-Type K-Type using Mounting A dapter.
(3 phase, 3 elements) (3 phase, 2 elements) (3 phase, 3 elements)
Mounting Adapter
HGT40K A0012S HGT40H A0012S
HGTMB40 (0.10 kg)
HGTMB65 (0.12 kg)
HGT40K A0018S HGT40H A0018S
HGTMB100 (0.2 kkg)
HYUNDAI ELECTRIC 39
| HG-Series | Magnetic Contactors & Overload Relays
80 48 64 80 80 : 5
80 48 64 80 80 : 5
HGC630
HGT800 1 - 2.5 1NO1NC
HGC800
(W x H x D)
245 x 209.9 x 197 mm 800 480 640 800 800 : 5
6.2 kg
40 HYUNDAI ELECTRIC
Code Notes
Thermal Overload Relay
Installation Metho d
(Characteristics Class 10 A)
Screw Type Terminal
(W/Terminal Cover)
Method 1.Conne ct CT with MC dir ectly.
K-Type H-Type
(3 phase, 3 elements) (3 phase, 2 elements)
HGT500 HGT800
HYUNDAI ELECTRIC 41
| HG-Series | Magnetic Contactors & Overload Relays
HGR-P (DC)
Model HGR-X (AC)
Permanent Magnetic
Rated Insulation IEC 60947 V AC750
Voltage[Ui] VDE0660 V AC1,000
Rated Thermal Current [ Ith ] (AC1) A 16
Rated AC15 220 V A 4
Current 380 V 3
[ le ] 440 V 3
500 V 2
690 V 2
DC12 24 V 4
(Resistive 48 V 2.5
Load) 125 V 1.1
250 V 0.3
DC13 24 V 4
(Coil Load) 48 V 2.5
125 V 1.1
250 V 0.3
UL/CSA 1) AC120 V 6
AC240 V 3
DC125 V 1.1
DC250 V 0.3
Mechanical Lifetime X 10,000 1,500 1,000
Cable Size ㎟ 2 x 0.75-2.5
Operating Frequency (per hour) Times 3,000 1,800
Maximum Fuse Plug-fuse (Fast/Slow) A 35/25
Rating MCB (C curve) 16
HRC fuse (DIN/BS88) 25
Mounting Method Screw & DIN-Rail
Auxilliary Contacts 4NC
1NO + 3NC
2NO + 2NC
3NO +1NC
4NO
Coil Power A/C Inrush VA/W 80/64 -
Consumption (60Hz) Hold 8/2.5 -
D/C Inrush/Hold W - 5
Dimensions A/C WxHxD mm 44 x 75 x 80 -
D/C - 44 x 75 x 93.8
W A/C kg 0.3 -
D/C - 0.45
※ 1) Contact Rating Code: A300 - P150
※ Please be careful in wiring of coil terminal +,- polarity with HGC-P model.
Operation Features
HGR (AC220 V, 60 Hz) HGR-P
Model
22 40 44 80 22 40 44 80
Operation
Making 120 - 170 120 - 170 120 - 170 120 - 170 65 - 70 70 - 75 65 - 70 75 - 80
Voltage
(V)
Breaking 70 - 110 70 - 110 70 - 110 70 - 110 12 - 15 15 - 18 12 - 15 15 - 20
42 HYUNDAI ELECTRIC
Order Information
12 22 32 42 12 24 32 42 14 22 32 44 14 22 34 44 14 24 34 44
A2 A2 A2 A2 A2
S
Surge
Accessories Accessories Absorber
A
Front Satety
˙HGR has DC and AC types, and 5 types of possible Cover
contact configurations. Auxiliary Contact
Block
˙HGR follows IEC 60947 and protection degree is IP20. (Front Mounting)
˙Usable temperature range is -25 - 40 ℃. Mechanical
Latching Block ※ Maximum combination of front mounting
˙HGR which has fast response time is appropiate for
auxilliary contact (HGC-TB) is 4NC. when
application of control circuit and factory automation. Electronic Timer more than 4NC is applied, it might cause
˙Applicable standard misoperation.
HYUNDAI ELECTRIC 43
| HG-Series | Magnetic Contactors & Overload Relays
44 HYUNDAI ELECTRIC
Components Order Information Notes
Capacitor Unit AC 1)
Auxilliary Capacitor Switching Contactor
Model 220 V, 60 Hz 220 V, 50 Hz
Contacts
1NO HGC85C 32NS A220 HGC85C 32NS X220 Order Information (Only Capacitor Unit)
HGC CU100
Auxiliary
1NC HGC85C 23NS A220 HGC85C 23NS X220 Model Order Information Notes
Contact
1NO HGCCU40/100 10N Damping
1NO HGC100C 32NS A220 HGC100C 32NS X220 HGCCU40/100 resistors:
HGC CU100 1NC HGCCU40/100 01N 6 EA
1NC HGC100C 23NS A220 HGC100C 23NS X220
※ 1) Operation Voltage
- 50 Hz: 24, 48, 110, 120, 220, 240, 380, 440 V - 60 Hz: 24, 48, 110, 120, 220, 240, 380, 440 V
HYUNDAI ELECTRIC 45
| HG-Series | Magnetic Contactors & Overload Relays
Accessories
9 - 100 AF
6
5
2
1
8
9 - 100 AF
46 HYUNDAI ELECTRIC
115 - 800 AF
2
1
115 - 800 AF
1 Auxiliary Contact Block HGC SB 3 Thermal Overload Relay HGT 4 Front Satety Cover HGCFC
48 page 40 page 55page
2 Interlock Unit HGC IU
50 page
HYUNDAI ELECTRIC 47
| HG-Series | Magnetic Contactors & Overload Relays
Accessories
Auxilliary Contact Block
Products Rating
Exterior Model Contacts Rating
IEC AC690 V
Rated Insulation
Voltage (Ui)
UL AC600 V
120 V 6A
240 V 4A
Operation 380 V 3A
Front
Current
AC15
(Coil Load) 440 V 3A
HGC TB 500 V 2A
690 V 2A
24 V 4A
48 V 2.5 A
480 V 0.2 A
600 V 0.2A
Operation 24 V 4A
Current 48 V 2.5 A
DC12 125 V 1.1 A
(Resistive Load) 250 V 0.3 A
Operation 24 V 4A
Current 48 V 2.5 A
DC13 125 V 1.1 A
(Coil Load) 250 V 0.3 A
48 HYUNDAI ELECTRIC
Contacts Combination Order Information Notes
Applicable
Combination Arrangement W/Terminal Cover Weight Install Method
Contactor s
51 61
53 61
51 61 71 81
53 61 71 83
53 63 73 83
※ Maximum combination of b auxiliary
4NO HGC TB40NS contacts is 4NC.
54 64 74 84
53/84 61/72
HYUNDAI ELECTRIC 49
| HG-Series | Magnetic Contactors & Overload Relays
Accessories
Mechanical Interlock Unit
Mechanical interlock unit is a device provided to ensure that the magnetic contactor is engaged in during reverse operation.
Mechanical interlock unit provides reliable interlocking between two contactors.
Wire Kit
Sets of power connections for reversing contactor.
Handling
Mechanical interlock unit must not be installed vertically.
the Interlock should be connected via NC contacts for stable operation.
Please remove side auxiliary contact block first between contactors (HGC115 - 800),
then install mechanical interlock unit.
Simultaneous closing by excessive force may cause damage.
Mechanical interlock unit is not applicable for DC type HGC40 - 100.
50 HYUNDAI ELECTRIC
Mechanical Latching Block
Mechanical latcing block keeps the contactor and control relay in the energized state even after a power failure.
Mechanical latching block which is designed as a module is easy to assemble with magnetic contactor or control relay.
Order Information
Applicable
Model Code Current Operation Voltage
Contactor
HGC LB100 F024 24 V
HGC LB100 F048 48 V
AC/DC HGC9 - 100
HGC LB100 HGC LB100 F110 100 - 125 V
HGR
HGC LB100 F220 200 - 240 V
HGC LB100 A440 AC 440 V
Coil Power VA 25
Consumption W 20
Operation Voltage V (0.85 - 1.1) x Uc
Operation Frequency Cycle/h 1,200
Operation AC 24, 48, 100 - 125, 200 - 240 V 440 V
Voltage DC 24, 48, 100 - 125, 200 - 240 V
Mechanical Lifetime X 10,000 50
Weight kg 0.1
: The power should be OFF before supplying power to the latching block. E2
A2
˙To Turn ON
- By pushing "I", located in the center of latching block, latching block can start to
latch without the energized coil. ※ A1/A2: Coil Terminal,
E1/E2: Latching Block Terminal
˙Caution
- Contactor (or control relay) and mechanical latching block should not be used at
the same time to supply control power.
- Mechanical latching block must not receive control power for more than 1 second.
- Please refer to the circuit diagram on the right.
HYUNDAI ELECTRIC 51
| HG-Series | Magnetic Contactors & Overload Relays
Accessories
Surge Absorber
Surge Absorber (RC-Unit)
˙Surge voltage occurs during the operation of contactor or control relay, and it is
normally 10 - 20 times of rated voltage. Surge absorber drops the surge voltage
less than 3 times of rated voltage.
˙Surge absorber is required on accurate control circuit, especially for PLC circuit.
˙Surge absorber prevents electronic components from high surge voltage damage.
˙Surge absorber is applicable for both 50 Hz and 60 Hz. (for RC-Unit only)
Operation Applicable
Product Code Weight (kg)
Voltage Contactor A1
R
HGC RC40 Y048 AC24 - 48 V
HGC RC40 Y220 AC110 - 220 V HGC9 - 32, HGR C
HGC RC40 Y380 AC240 - 380 V
RC-Unit 0.029 A2
HGC RC100 Y048 AC24 - 48 V
HGC RC100 Y220 AC110 - 220 V HGC40 - 100
HGC RC100 Y380 AC240 - 380 V
Clamping Diode
˙Clamping diode is used for the purpose of preventing counter electromotive force
on DC power supply.
˙Clamping diode has to be installed when coil is connected in parallel.
˙Clamping diode prevents electronic components from burning by counter
electromotive force.
Operation Applicable
Product Code Weight (kg)
Voltage Contactor
Clamping Diode HGC CD100 DC24 - 220 V HGC9 - 100, HGR 0.029 -A2
52 HYUNDAI ELECTRIC
Electronic Timer Block
˙Electronic timer block has modularized design which is space-saving and easy-
assembling model.
˙Wide voltage range of both AC and DC is applicable.
˙Electronic timer block has both on-delay and interval function in one timer and it is
suitable for various applications including Y-△ starter.
AC- AC-
t t
Timer17,18 Timer17,18
HYUNDAI ELECTRIC 53
| HG-Series | Magnetic Contactors & Overload Relays
Accessories
Control Coil
AC44 - 52
48 HGCOL150 F48 HGCOL265 F48 HGCOL400 F48 -
DC48
AC100-127
110 - - - HGCOL800 F110
DC100-110
AC100 - 127
220 HGCOL150 F220 HGCOL265 F220 HGCOL400 F220 -
DC100 - 110
※ When ordering
HGC115 - 800's AC200 - 240
220 - - - HGCOL800 F220
coil, AD Converter DC200 - 220
assembly will be
provided. 440 AC380 - 450 HGCOL150 F440 HGCOL265 F440 HGCOL400 F440 HGCOL800 F440
※ Control relay coils are marked as HGROL A220, D100, etc., and P type is not for sale indivisually.
54 HYUNDAI ELECTRIC
Contacts and Covers
HYUNDAI ELECTRIC 55
| HG-Series | Magnetic Contactors & Overload Relays
Technical Information
Features and Applications
Contactors can be selected according to categories: Rated thermal current (lth), rated operating current (le), making and breaking
capacities, electrical and mechanical endurance, and utilization.
56 HYUNDAI ELECTRIC
Selections of AC3 and AC4 Contactors
˙When operation frequency is lower than the recommendation, the load capacities can be increased, but should not exceed the
rated making and breaking capacities of the contactors. If the thermal overload relay is used, the short-circuit protection should
be carefully considered and the recommended fuse ratings should be obeyed.
˙The contactors can be chosen according to the electrical lifetime by means of the following diagrams.
00
00
C1
5
C3
C8
C8
HG
the following formula if the load consist
HG
HG
HG 185 130
Millions of
HG
5
2
30
26
0 C3
5 0
00 5
C6
C GC
C6 C5
C1 C7
HG HGC
Operating
C4 HG
HG
HG HG
HG HG
HG H
25
HG 00
00
HG 8
2
HG 5
Cycles
C2
C1
C1
C1
C2
HG 9
C4
C5
C
HG
HG
HG
10
1
5 L=
P1/L1 + P2/L2 + … + Pn/Ln
3
2
1
˙L: Electrical lifetime of contactor
0.5 ˙L1: Electrical lifetime in AC3 duty
0.3 ˙L2: Electrical lifetime in AC4 duty
0.2 ˙P1: Coefficient of use in AC3 duty
2 3 5 10 20 30 50 100 200 300 500 1,000
30
HG 00
C6
00 0 C3
Operating
H C1 GC HG
C8 C50 HG
HG HG 65
0
HG 22 5 50
2
GC 8 1
H 5 H C7
00 GC
C3 GC
C8 G
HG 40
8
H 65
HG 0
HG 12
C1
C5
C9
C
C
coefficient
HG
HG
10
AC4 use: 70 A rated current (420 A starting
5
current) with 5 % coefficient
3
2
106
1
L= = 0.47 x 106
0.95/2.0 + 0.05/0.03
0.5
0.3
0.2
˙On AC3 electrical lifetime curve, the life
0.1 time of HGC is 2.0 x 106
0.05 (When operation current is 70 A)
0.03
˙On AC4 electrical lifetime curve, the life
0.02
time of HGC100 is 0.03 x 106
0.01
(When operation current is 400 A)
0.005
2 3 5 10 20 30 50 100 200 300 500 1,000
HYUNDAI ELECTRIC 57
| HG-Series | Magnetic Contactors & Overload Relays
Technical Information
Coil Characteristics
Contactor Model HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
AC Coil AC operation Pull-in VA 80 80 80 80 80 80 200 200 300 300 300
Power Consumption
DC Coil coil(220 V/60 Hz) Hold-in VA/W 10/2.5 10/2.5 10/2.5 10/2.5 10/2.5 10/2.5 15/5 15/5 25/10 25/10 25/10
DC operation coil Pull-in W 10 10 10 10 10 10 200 200 350 350 350
Hold-in W 10 10 10 10 10 10 5 5 8 8 8
AC & DC AC operation coil Pull-in VA - - - - - - - - - - -
Common (220 V/60 Hz) Hold-in VA/W - - - - - - - - - - -
Coil
AC operation coil Pull-in VA - - - - - - - - - - -
(110 V/60 Hz) Hold-in VA/W - - - - - - - - - - -
DC operation coil Pull-in W - - - - - - - - - - -
Hold-in W - - - - - - - - - - -
AC Coil Making AC Control msec 12 - 30 12 - 30 12 - 30 12 - 30 12 - 30 12 - 30 9 - 18 9 - 18 15 - 30 15 - 30 15 - 30
Operating Time
※ The operating time of AC/DC common coil type MC is average time in the condition of
AC220 V 60 HZ, and DC110 V. A1 A1
※ For HGC9-100, A1(A2) on line side is internally connected to A1(A2) on load side.
A2 A2
Be careful not to wire incorrectly. It results in a short circuit failure.
Line Load
58 HYUNDAI ELECTRIC
HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
- - - - - - - - - - -
- - - - - - - - - - -
- - - - - - - - - - -
- - - - - - - - - - -
530 530 530 360 360 360 390 390 390 1,700 1,700
7.4/3.8 7.4/3.8 7.4/3.8 9.3/5.8 9.3/5.8 9.3/5.8 9.3/5.8 9.3/5.8 9.3/5.8 17.1/10.6 17.1/10.6
240 240 240 250 250 250 250 250 250 850 850
3.3/2.1 3.3/2.1 3.3/2.1 6.4/4.4 6.4/4.4 6.4/4.4 6.4/4.4 6.4/4.4 6.4/4.4 10.5/8 10.5/8
193 193 193 420 420 420 420 420 420 850 850
2.3 2.3 2.3 3.4 3.4 3.4 3.4 3.4 3.4 9.5 9.5
- - - - - - - - - - -
- - - - - - - - - - -
40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 45 - 150 45 - 150
70 - 80 70 - 80 70 - 80 35 - 45 35 - 70 35 - 70 35 - 70 35 - 70 35 - 70 45 - 150 45 - 150
- - - - - - - - - - -
- - - - - - - - - - -
18 - 25 18 - 25 18 - 25 40 - 50 40 - 50 40 - 50 35 - 50 35 - 50 35 - 50 45 - 150 45 - 150
15 - 20 15 - 20 15 - 20 35 - 45 35 - 45 35 - 45 35 - 45 35 - 45 35 - 45 45 - 150 45 - 150
- - - - - - - - - - -
200 200 200 200 200 200 200 200 200 1,000 1,000
Nominal Nominal
AC DC AC DC
Voltage Voltage
24 V 24 - 26 V 24 V 48 V 44 - 52 V 48 V
48 V 44 - 52 V 48 V 110 V 100 - 127 V 100 - 110 V
220 V 100 - 240 V 110 - 220 V 220 V 200 - 240 V 200 - 220 V
440 V 380 - 450 V - 440 V 380 - 450 V -
Auxiliary
Contact
UL or CSA Standard
Thermal Current 16 A
AC DC
HYUNDAI ELECTRIC 59
| HG-Series | Magnetic Contactors & Overload Relays
Technical Information
Rated Operational Current with DC Load
Operation
Connection Application HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
Voltage
24 V 10 12 18 20 25 35 50 65 65 75 80
DC1
48 V 10 12 18 20 25 35 40 65 65 65 65
Resistive Load
110 V 6 10 13 15 25 25 35 45 45 50 50
(L/R≤1ms)
220 V 3 7 8 10 12 12 15 15 15 20 20
DC3,DC5 24 V 8 12 12 20 25 35 45 45 45 65 65
2 Poles in DC Motor 48 V 4 6 6 15 20 20 25 25 25 40 40
Series Load 110 V 2.5 4 4 8 10 10 15 15 15 20 20
(L/R≤15ms) 220 V 0.8 1.2 1.2 2 3 3 3.5 3.5 3.5 5 5
24 V 8 12 12 20 25 35 - - - - -
DC13
48 V 4 6 6 12 15 15 - - - - -
Coil Load
110 V 2 3 3 3 4 4 - - - - -
(L/R≤40ms)
220 V 0.3 0.5 0.5 1.2 1.2 1.2 - - - - -
24 V 10 12 18 20 25 35 50 65 65 75 80
DC1
48 V 10 12 18 20 25 35 50 65 65 75 80
Resistive Load
110 V 8 12 18 20 25 35 50 65 65 75 80
(L/R≤1ms)
220 V 8 12 18 20 25 30 40 50 50 55 60
DC3,DC5 24 V 8 12 12 20 25 35 50 50 50 80 80
3 Poles in DC Motor 48 V 6 10 10 20 25 30 35 35 35 60 60
Series Load 110 V 4 8 8 15 20 20 30 30 30 50 50
(L/R≤15ms) 220 V 2 4 4 8 10 10 12 12 12 20 20
24 V 8 12 12 20 25 35 - - - - -
DC13
48 V 6 10 10 15 25 35 - - - - -
Coil Load
110 V 3 5 5 10 12 12 - - - - -
(L/R≤40 ms)
220 V 0.8 2 2 4 4 4 - - - - -
Operation
Connection Application HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
Voltage
24 V 100 120 150 180 220 260 300 400 500 630 800
DC1
48 V 100 100 120 180 180 220 240 240 300 630 800
Resistive Load
110 V 80 80 100 150 150 180 200 200 220 630 630
(L/R≤1ms)
220 V 50 50 100 150 150 180 200 200 220 630 630
DC3,DC5 24 V 100 120 150 180 220 260 300 400 500 630 800
2 Poles in DC Motor 48 V 60 60 100 150 150 180 200 200 260 630 800
Series Load 110 V 40 40 80 120 120 130 150 150 180 630 630
(L/R≤15ms) 220 V 30 30 60 80 80 80 90 90 130 210 210
24 V - - - - - - - - - - -
DC13
48 V - - - - - - - - - - -
Coil Load
110 V - - - - - - - - - - -
(L/R≤40ms)
220 V - - - - - - - - - - -
24 V 100 120 150 180 220 260 300 400 500 630 800
DC1
48 V 100 120 150 180 220 260 300 400 500 630 800
Resistive Load
110 V 100 100 150 180 220 260 300 400 500 630 630
(L/R≤1ms)
220 V 80 80 150 180 220 260 300 300 400 630 630
DC3,DC5 24 V 100 120 150 180 220 260 300 400 500 630 800
3 Poles in DC Motor 48 V 90 90 130 180 220 260 280 280 400 630 800
Series Load 110 V 80 80 120 150 150 180 200 200 260 630 630
(L/R≤15ms) 220 V 50 50 80 100 100 130 150 150 180 310 310
24 V - - - - - - - - - - -
DC13
48 V - - - - - - - - - - -
Coil Load
110 V - - - - - - - - - - -
(L/R≤40 ms)
220 V - - - - - - - - - - -
60 HYUNDAI ELECTRIC
Specification for Tranformer and Condenser Load
Load Operational Voltage HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
Single AC220 V 1 1.5 2 2.5 3 4 5 7 8 9 10
Trans- Phase AC440 V 1.5 2 3 4 5 7.5 10 15 17 18 20
former
Three AC220 V 2 3 3.5 4 5 6.5 10 12 13 15 18
(kVA)
Phase AC440 V 2.5 4 5 7.5 10 12 18 25 27 30 35
Condenser Three AC220 V 2 3 4 5 9 11 13 17 20 22 24
(kVAR) Phase AC440 V 3 4 6 10 16 20 24 34 40 45 48
Load Operational Voltage HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
Single AC220 V - 15 17 20 25 30 33 44 55 65 90
Trans- Phase AC440 V - 25 33 40 50 57 66 90 110 130 175
former
Three AC220 V - 25 30 35 42 48 57 75 90 110 150
(kVA)
Phase AC440 V - 42 60 70 85 95 100 150 180 220 300
Condenser Three AC220 V - 29 35 42 58 63 69 92 115 145 185
(kVAR) Phase AC440 V - 58 70 84 115 125 139 185 230 291 369
※ - The inrush current of transformer shall be less than 30 times of rated current (RMS).
- Electrical Lifetime: 100,000 times (IEC 60947-4-1, AC6a, 6b)
Incandescent Lamp
The contactor for incandescent lamps can be selected according to AC3 utilization category considering inrush current at hot condition.
The resistance of the incandescent lamp filament is small at cold condition, so the inrush current can be 13 - 16 times of the rated
current instantaneously. However, the inrush current at hot condition is limited to 7 - 10 times of rated current by circuit impedance and
self-heating. Therefore, it is recommended to consider the inrush current at hot condition rather than cold condition to select contactor.
HYUNDAI ELECTRIC 61
| HG-Series | Magnetic Contactors & Overload Relays
Technical Information
Application for Y-△ Starting
Voltage・Current・Torque for Y-△ Starting
Starting (Star T ype Contactor / C3) Operating (Delta Type Contactor / C2)
Starting Method Starting Current Torque Full Load Current Contact Voltage Full Load Current Contact Current Contact Voltage
Directly Online 6 Im 1.5 T 6 Im Em/√3 Im Im Em/√3
Star-delta 2 Im 0.5 T 2 Im Em/√3 Im Im/√3 Em
※ lm: Load current (delta type connection) Em: Line voltage T: Rating voltage (assumed torque fluctuations)
※ - Above data is based on squirrel cage motor (AC3) and slip-ring motor (AC2). Data is subject to change according to motor classes and motor manufacturers.
- Above data is based on less than 10 seconds of motor starting time. Motor starting time should be carefully considered when over 10 seconds of
motor starting time is applied.
- Inrush current shall be carefully considered when a capacitor is used.
- Recommendable change-over time of Y-△ is between 30 ms and 80 ms.
- 58 % of motor full load current is recommended for HGT setting current.
F
F
95
R S T THR 95
96
THR
1 96
PB1 1
2
PB1
2
1 3 5 3 13
A1 1 3 5 A1 1 3 5 A1 PB2 C1 3 13 13
C1 C2 C3 4 14 PB2 C1 C4
A2 2 A2 4 14 14
A2 2 4 6 4 6 61 13
C3 C3 43 13 43
TOR 62 14 C1 C3 C4
2 4 6 44 14 44
21 A2 17
C2 D1
22 21 21
U VW A2 17 18 C3
22
C2
22
M D1
3~ 18 A1 A1 A1 A1
ZXY A1 A1 A1 C4 C1 C2 C3
C1 C2 C3 A2 A2 A2 A2
A2 A2 A2
C1: Main MC C2: Delta MC C3: Star MC D1: Timer C4: Auxiliary Relay
62 HYUNDAI ELECTRIC
Applicable Wire Size and Screwing Torque
Main Circuit
Control Circuit
HYUNDAI ELECTRIC 63
| HG-Series | Magnetic Contactors & Overload Relays
Technical Information
Inching and Plugging Duty
˙AC4 Utilization Category
Electrical
Category Voltage Ratio HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
Lifetime
100,000 2.2 2.7 3.7 4 5.5 7.5 11 15 18.5 19 25
10 %
500,000 1 1.5 2.7 3.7 4.5 5.5 7.5 11 15 15 15
100,000 1 1.5 2.7 3.7 4.5 5.5 7.5 11 15 15 19
220 V 50 %
500,000 0.5 0.75 1.1 1.5 2.2 3.7 3.7 5.5 7.5 7.5 9
100,000 0.75 1.1 1.5 2.5 4.5 4.5 5.5 7.5 9 11 11
100 %
500,000 0.3 0.5 0.75 1.1 1.8 2.7 3.7 4 4 5.5 5.5
Inching
100,000 2.7 4 4 7.5 11 15 22 30 37 37 50
10 %
500,000 1.5 2.2 3.7 7.5 9 11 15 22 30 30 37
kW
100,000 1.5 3.7 4 7.5 9 11 15 22 30 30 37
440 V 50 %
500,000 0.75 1.5 2.2 3.7 4.5 5.5 7.5 11 15 15 18.5
100,000 1.1 2.2 3.7 5.5 7.5 11 15 15 15 22 25
100 %
500,000 0.5 1.1 1.5 2.2 3.7 3.7 5.5 7.5 7.5 11 13
100,000 0.75 0.75 1.5 2.2 2.5 3.7 5.5 7.5 9 9 11
220 V Plugging 500,000 0.2 0.4 0.5 0.75 1.1 1.5 22 3 3.7 3.7 4.5
Plugging Brake
440 V 100 % 100,000 0.75 1 2.2 3.7 4.5 4.5 7.5 11 18.5 18.5 22
500,000 0.2 0.4 0.75 1.5 2.2 2.2 3.7 5.5 7.5 7.5 11
Electrical
Category Voltage Ratio HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
Lifetime
100,000 30 30 37 45 55 65 75 110 132 160 200
10 %
500,000 15 22 25 30 37 45 50 65 70 75 132
100,000 22 22 30 37 45 50 55 75 80 90 150
220 V 50 %
500,000 9 9 11 15 19 22 25 30 32 37 45
100,000 11 15 19 25 30 32 37 45 50 55 75
100 %
500,000 5.5 7.5 9 11 15 17 22 25 30 37 45
Inching
100,000 50 60 75 90 110 132 150 200 250 300 400
10 %
500,000 37 45 55 75 90 110 125 132 140 150 190
kW
100,000 37 45 55 75 90 110 132 150 167 190 220
440 V 50 %
500,000 18.5 22 30 37 37 42 50 75 80 90 110
100,000 25 30 45 55 60 65 75 110 120 132 160
100 %
500,000 13 15 22 25 30 32 37 55 63 75 90
100,000 11 15 19 22 25 30 37 45 50 55 75
220 V Plugging 500,000 4.5 5.5 7.5 11 13 15 18.5 22 25 30 37
Plugging Brake
440 V 100 % 100,000 22 30 37 45 45 49 55 75 90 110 150
500,000 11 15 19 22 25 26 30 37 40 45 75
※ The inching limit of making and breaking frequency is below 10 continuous operation (1 sec/1 cycle)
64 HYUNDAI ELECTRIC
Rating Based on UL
Category HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
Continuous Current
A 21 21 30 40 50 60 70 80 90 105 125
(Ambient Temperature 40 ℃)
Single 1P/100 - 120 V 0.5/9.8 1/16 1.5/16 2/20 2/24 3/34 5/56 5/56 - - -
Phase 1P/220 - 240 V 1/8 2/12 3/17 3/17 5/28 7.5/40 10/50 10/50 - - -
3P/220 - 240 V hp/A 2/6.8 3/9.6 5/15.2 10/28 10/28 15/42 20/54 20/54 25/68 30/80 30/80
Three
3P/440 - 480 V 5/7.6 7.5/11 10/14 20/27 25/34 30/40 40/52 40/52 60/77 60/77 60/77
Phases
3P/550 - 600 V 5/6.1 10/11 15/21 15/21 20/22 30/32 30/42 40/52 50/52 50/52 75/77
NEMA Size 00 00 0 0 1 1 2 2 2 3 3
Category HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
Continuous Current
A 160 180 210 230 260 330 350 450 550 750 900
(Ambient Temperature 40 ℃)
HYUNDAI ELECTRIC 65
| HG-Series | Magnetic Contactors & Overload Relays
Technical Information
Effect of Cable Length on Magnetic Contactor
Voltage Drop by Inrush Current and Resistive Circuit
Voltage drop occurs on control circuit when inrush current caused by resistance of conductor is supplied to coil. Excessive voltage
drop on power control cable (for both AC and DC) might cause coil to burn. Therefore, the length of connection cable should be
decided considering input power, supply voltage, and cross sectional area of conducting wire.
AC Circuit
Total Resistance of the Control Cable, Ω Total Resistance of the Control Cable, Ω
1,000 1,000
Supply Voltage
1 : AC24 V
2 : AC48 V 6
3 : AC115 V 100 100
5
4 : AC230 V
4 a
5 : AC400 V
6 : AC690 V 10 10
b
3 A d
Y
C.S.A. of Cu Cables c e
a : 0.75 mm2 1 2 1
b : 1 mm2 f
1
c : 1.5 mm2
d : 2.5 mm2 0.1 0.1
1 5 10 50 100 200 500 1,000 2,000 10 50 100 150 500 1,000 5,000 10,000
e : 4 mm2
f : 6 mm2 Input Consumption Power (Inrush Power), VA Length of Control Cable, m
※ Example: The maximum length of conductor required when using 1.5 mm 2 Cu control cable, HGC 40 A, 115 V with inrush power 200 VA is 150 m.
DC Circuit
Total Resistance of the Control Cable, Ω Total Resistance of the Control Cable, Ω
1,000 1,000
Supply Voltage
7 : DC24 V 100 100
8 : DC48 V
10
9 : DC125 V a
10 : DC250 V 10 10
9 b
d
C.S.A. of Cu Cables c
e
8
a : 0.75 mm2 1 1
b : 1 mm2 f
7
c : 1.5 mm2
d : 2.5 mm2 0.1 0.1
1 5 10 50 100 200 500 1,000 2,000 10 50 100 500 1,000 5,000 10,000
e : 4 mm2
f : 6 mm2 Input Consumption Power (Inrush Power), VA Length of Control Cable, m
66 HYUNDAI ELECTRIC
Maximum Cable Distanc e Calculation
L: Distance between conductors and controling SA: Apparent inrush power for coil in VA
U2 equipment (length of cable) s: Conductor C.S.A. in mm2
L= .s.K
SA U: Power supply in V K: Factors given in following table
˙Too long distance between coil terminal and power source ˙Too low of coil power consumption
or between coil terminal and contactors. ˙Too low of drop-out voltage
˙Too high of control circuit voltage
1
10 10
2
1 : AC24 V 1 1
3 7
2 : AC48 V
8
3 : AC115 V 4
0.1 5 0.1
A
4 : AC230 V
B
5 : AC400 V 6
6 : AC690 V 0.01 0.01
1 5 7 10 50 100 100 300 500 1,000 5,000 10,000
7 : 3-Wire control
8 : 2-Wire control Power Drawn, held in VA Length of Control Cable in mm
※ Example: The maximum distance for control cable of HGC12 contact which is operated by 230 V and 2-wire control with hold in power of 7 VA, is 300 m.
HYUNDAI ELECTRIC 67
| HG-Series | Magnetic Contactors & Overload Relays
Technical Information
Structure and Features of TOR
Main Terminal
(Line Side/Connection to MC)
Test Button
Protection Cover
Auxiliary Terminal
(Auxiliary Contact)
Reset Button
Protection Cover
˙Unintended change of set current or pushing reset button can be prevented by
the protection cover.
˙When changing TOR settings, raise the cover and change the settings.
95 97
96 98
L1L2 L3
Current Setting Knob Normal Position
(Untripped Position)
˙Three steps of setting current can be adjusted by "+" or "-" driver.
95 97
96 98
3-Phase
L1L2 L3 Overloaded
Phase Loss Protection: Differential Tripping Mechanism Condition
˙Differential tripping mechanism makes trip faster in the case of single phase loss 95 97 (Normal Tripping
Function)
than all three phase overloaded condition. As shown in the figure, when R phase
96 98
in loss, the bimetal of R phase remains, so it fixes up the lower slide. At the same L1L2 L3 Single Phase Loss
time, the other bimetals of S and T phase are bent, then they move the upper (Differential Tripping)
(R Phase Fixed)
slide. It is also the same for S and T phase in loss.
- L1/L2/L3: LINE3 Phase (R. S. T Phase)
- 95/96/97/98: TOR Auxiliary Contact Terminal
68 HYUNDAI ELECTRIC
Selection Method
Short Starting Time Motors
˙For the normal starting time motors within a few seconds relays can be selected by the table of page 56. The full load current
(FLC) of the motor must be in the setting range of the thermal overload relay. The starting time of high-inertia motor is an
important factor at the selection of thermal overload relays
˙The tripping time of the motors, whose starting current is 6-7 times of the rated current, can be obtained from the HGT tripping
curves. This time should be longer than about 125 % of the motor starting time.
HYUNDAI ELECTRIC 69
| HG-Series | Magnetic Contactors & Overload Relays
Technical Information
Characteristic Curve of Thermal Overload Relay
˙Tripping curve of 3 phase overloaded condition shows the average tripping time based on the cold starting at + 20 ℃ ambient
temperaure. (Tripping time of hot starting is 20 - 40 % of cold starting)
˙Average tripping time of single phase overloaded condition is 40 - 60 % of three phase overload.
HGT18K HGT40K
2h 2h
60 60
40 40
30 30
20 20
Minute
Minute
10 10
8 8
6 6
5 5
4 4
3 3
2 2
Tripping Time
60 Tripping Time 60
40 40
30 30
20 20
10 10
8 8
Second
Second
6 6
5 5
4 4
3 3
2 2
1 1
0.8 0.8
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
1 1.2 1.5 2 3 4 5 6 7 8 9 10 12 1 1.2 1.5 2 3 4 5 6 7 8 9 10 12
HGT65K HGT100K
2h 2h
60 60
40 40
30 30
20 20
Minute
Minute
10 10
8 8
6 6
5 5
4 4
3 3
2 2
Tripping Time
Tripping Time
60 60
40 40
30 30
20 20
10 10
8 8
Second
Second
6 6
5 5
4 4
3 3
2 2
1 1
0.8 0.8
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
1 1.2 1.5 2 3 4 5 6 7 8 9 10 12 1 1.2 1.5 2 3 4 5 6 7 8 9 10 12
70 HYUNDAI ELECTRIC
HGT150K HGT265K
2h 2h
60 60
40 40
30 30
20 20
Minute
Minute
10 10
8 8
6 6
5 5
4 4
3 3
2 2
Tripping Time
Tripping Time
60 60
40 40
30 30
20 20
10 10
8 8
Second
Second
6 6
5 5
4 4
3 3
2 2
1 1
0.8 0.8
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
1 1.2 1.5 2 3 4 5 6 7 8 9 10 12 1 1.2 1.5 2 3 4 5 6 7 8 9 10 12
HGT400K HGT800K
2h 2h
60 60
40 40
30 30
20 20
Minute
Minute
10 10
8 8
6 6
5 5
4 4
3 3
2 2
Tripping Time
Tripping Time
60 60
40 40
30 30
20 20
10 10
8 8
Second
Second
6 6
5 5
4 4
3 3
2 2
1 1
0.8 0.8
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
1 1.2 1.5 2 3 4 5 6 7 8 9 10 12 1 1.2 1.5 2 3 4 5 6 7 8 9 10 12
HYUNDAI ELECTRIC 71
| HG-Series | Magnetic Contactors & Overload Relays
Technical Information
Cautions for Installing
˙Please install the contactor in a place free from moisture and vibration.
˙It is recommended to install the contactor in a vertical plane, but +30о slant is acceptable as standard installation.
˙Lateral or horizontal installation could decrease the mechanical lifetime and electrical performance of contactor compared
with standard installation.
˙The contactor may get damaged by arc if the insulation distance stated in the below table is not followed.
˙Ambient temperature (Standard) : -5℃ ~ + 40℃
90
°
L3
L1
L2
Above HGC75
Model
HGC75 HGC115 HGC185 HGC300 HGC630
Distanc e - 100 - 150 - 265 - 500 - 800
L1 30 30 80 80 80
L2 5 15 15 15 20
L3 6 11 32 32 40
Precautions
72 HYUNDAI ELECTRIC
Contact Arrangement
Magnetic Contactor
Contacts Contact Arrangement
Model
Main Auxiliary AC DC
13 21 1L1 3L2 5L3 33 41 A1
HGC9
HGC12 2NO + 2NC - Same as left
HGC18 14 22 2T1 4T2 6T3 34 42 A2
HGC25
53 61 13 21 1L1 3L2 5L3 33 41 71 83 A1
HGC32
HGC40 2NO + 2NC 2NO + 2NC Same as left
54 62 14 22 2T1 4T2 6T3 34 42 72 84 A2
HGC115
13 21 1L1 3L2 5L3 31 43 A1
HGC130
HGC150 2NO + 2NC - Same as left
HGC185 14 22 2T1 4T2 6T3 32 44 A2
HGC225
HGC265
HGC300 53 61 13 21 1L1 3L2 5L3 31 43 71 83 A1
HGC400
2NO + 2NC 2NO + 2NC Same as left
HGC500
54 62 14 22 2T1 4T2 6T3 32 44 72 84 A2
HGC630
HGC800
Control Relay
Model Contacts Contact Arrangement
11 21 31 41 A1
HGR04 4NC
12 22 32 42
A2
11 23 31 41 A1
13 21 31 43 A1
13 21 33 43 A1
13 23 33 43 A1
HGR40 4NO
14 24 34 44
A2
HYUNDAI ELECTRIC 73
| HG-Series | Magnetic Contactors & Overload Relays
Order Information
Magnetic Contactors
1 2 3 4 5 6 7
HGC 12 22 N S A 220
1 Model
4 Application
5 Terminal Type
7 Coil Voltage
2 Type Based on Rating 2 Type Based on Rating 3 Auxilliary Contact 6 Coil Voltage Type
Basic Magnetic Contactor Capacitor Switching Contactor Arrangement Standard Magnetic Contactor
Rated Rated Capacitor Standard Magnetic Contactor X AC 50Hz (9 - 100 A)
Rated
Code Current Capacity Code Capacity 11 1NO + 1NC A AC 60Hz (9 - 100 A)
Current
AC3/AC400 V (AC440 V) 21 2NO + 1NC D DC (9 - 100 A)
9 9A 4 kW 9C 9A 9.7 kVAR 22 2NO + 2NC F AC/DC
12 12 A 5.5 kW 12C 12 A 12.5 kVAR Capacitor Switching Contactor Capacitor Switching
18 18 A 7.5 kW 18C 18 A 16.7 kVAR 23 2NO + 3NC X AC 50 Hz
25 25 A 11 kW 25C 25 A 18 kVAR 32 3NO + 2NC A AC 60 Hz
32 32 A 15 kW 32C 32 A 30 kVAR 4 Application 7 Coil Voltage
40 40 A 18.5 kW 40C 40 A 33.3 kVAR N Normal 24 - 440 V
50 50 A 22 kW 50C 50 A 4 5kVAR 5 Terminal Type
65 65 A 30 kW 65C 65 A 46 kVAR Standard Magnetic Contactor
75 75 A 37 kW 75C 75 A 54 kVAR R No Terminal Cover
85 85 A 45 kW 85C 85 A 60 kVAR Terminal Cover
S
100 100 A 55 kW 100C 100 A 80 kVAR (9 - 100 A)
115 115 A 60 kW Lug terminal
C
130 130 A 65 kW (50 - 100 A)
150 150 A 75 kW Capacitor Switching Contactor
185 185 A 90 kW S Terminal Cover
225 225 A 132 kW
265 265 A 147 kW
300 300 A 160 kW
400 400 A 220 kW
500 500 A 250 kW
630 630 A 330 kW
800 800 A 440 kW
※ When ordering, please refer to
each type's page for details.
74 HYUNDAI ELECTRIC
Thermal Overload Relays
1 2 3 4 5 6
HGT 18 K A 18 S
1 Model
3 Number of Terminal
5 Setting Current
6 Terminal Type
HYUNDAI ELECTRIC 75
| HG-Series | Magnetic Contactors & Overload Relays
Order Information
Auxiliary Relay
1 2 3 4 5 6
HGR 22 X S A 220
1 Model
3 Control Type
4 Terminal Type
6 Coil Voltage
Accessories
1 2 3
HGC TB 22NS
1 Model
2 Accessories
3 Rating
2 Accessories
TB Auxiliary Contact Block (Front)
SB Auxiliary Contact Block (Side)
IU Mechanical Interlock Block
LB Mechanical Latching Block
RC Surge Absorber
CD Clamping Diode
ET Timer
CU Capacitor Switching Unit
3 Rating: Please refer to each accessories' page for details.
76 HYUNDAI ELECTRIC
Dimensions
Magnetic Contactor (Unit: mm)
Latching Block
83.7 42.5
94.2
84.6
63.6
61.5
39
HGCLB
Timer
39
HGCET
AC Coil DC Coil ※( ) is for DC.
45
Coil Terminal (M3.5) 129.5
30 96.6 37.3
Main Terminal (M5) 28
Aux. Terminal (M3.5) 23.7 Accessories A (mm)
Aux. Contact
35
HGCTB
Latching Block
89.1
99.6
61.5
90
39
66
42.5
HGCLB
Timer
39
HGCET
AC Coil DC Coil
※( ) is for DC.
55
35 129.1
COIL. Terminal (M3.5)
30
MAIN. Terminal (M6) 47
18.6
37.5
Accessories A (mm)
AUX. Terminal (M3.5)
Aux. Contact
35
HGCTB
121.1
Latching Block
113.5
127.6
127.6
84.8
89.5
39.2
42.5
HGCLB
Timer
39
HGCET
※( ) is for DC.
HYUNDAI ELECTRIC 77
| HG-Series | Magnetic Contactors & Overload Relays
Dimensions
Magnetic Contactor (Unit: mm)
70
Coil Terminal (M3.5)
45 153 60
Main Terminal (M8) 23.9
55
Accessories A (mm)
Aux. Terminal (M3.5)
Aux. Contact
35
HGCTB
Latching Block
42.5
134.5
39.2
103
130
HGCLB
146
Timer
39
HGCET
※( ) is for DC.
103 146.1
Main Terminal (M8) 65 90
95.9
35
130
155
120
130
138
91 174.2 120
Main Terminal (M10) 48 116
161
190
204
164
78 HYUNDAI ELECTRIC
Magnetic Contactor (Unit: mm)
163
109 203.3
Main Terminal (M12) 133.2 145
55.5
221
201
243
225
HGC630 / HGC800
276
159 255.3
67 250
Main Terminal (M16) 157.3
274.5
314
270
HGR (AC)
44 79,2 35
Coil Terminal (M3.5) 30,6
AUX. Terminal (M3.5) 30 Accessories A (mm)
Aux. Contact
35
HGCTB
Latching Block
42.5
HGCLB
64,8
75
68
39
Timer
39
HGCET
※( ) is for DC.
HYUNDAI ELECTRIC 79
| HG-Series | Magnetic Contactors & Overload Relays
Dimensions
Control Relay (Unit: mm)
HGR (DC)
44 111.6 35.7
Latching Block
42.5
HGCLB
67
75
40
50
Timer
39
HGCET
※( ) is for DC.
64.8
75
39
68
98
59
85.4
80 HYUNDAI ELECTRIC
Magnetic Switch (Magnetic Contactor + TOR) (Unit: mm)
45
23.7 93.8 35
89.1
61.5
129.9
158.8
130.7
97.6
47.0
18.6 37.5
116.5
89.0
155.7
156.7
70 151 60
55
130
182
221.8
185.6
132.2
HYUNDAI ELECTRIC 81
| HG-Series | Magnetic Contactors & Overload Relays
Dimensions
Magnetic Switch (Magnetic Contactor + TOR) (Unit: mm)
120
130
296
49
58 58 51.9 76
180 178.7
190
166
171
161
366.5
327.9
49.5
52.5 76
58 58 179.4
49
58 58 179.6 76
82 82 211.4 82
82 HYUNDAI ELECTRIC
Thermal Overload Relay (Unit: mm)
HGT18
13.6 14.1
12.6
Aux. Terminal (M3.5)
2
78.2
82.7
55
60.4
45.3
10 10 10 7.2
Main Terminal (M3.5)
14.1 14.1 50.4
45
35
14 14
50
80
94.1 14.1 14.1
45 Main Terminal (M3.5)
HGT40
14.3 14.3
13.1
2.3
69.4
56.4
95.5
60
46
10 10 10
14.3 14.3 8.9
45
34
14.4 14.4
60
94.8
HYUNDAI ELECTRIC 83
| HG-Series | Magnetic Contactors & Overload Relays
Dimensions
Thermal Overload Relay (Unit: mm)
HGT65
17.5 17.5
15.2
2.6
Aux. Terminal (M3.5)
110.7
89.3
61.8
66.7
67.1
10 10 10 Main Terminal (M6)
17.5 17.5 7.7
55
17.5 17.5 40
100
119.9
91.5
Main Terminal (M6)
17.5 17.5
109.2 55
HGT100
22.5 22.5
18.6
78
60.1
22.5 22.5
108.9
137.2
95
84 HYUNDAI ELECTRIC
(Unit: mm)
HGT150
180
32.5 32.5 96.4 76
159
49
Main Terminal (M8)
48.9
58 58 179.3
HGT265
180
45.7 45.7 115.9 76
185
49
48.4
58 58 179.2
HYUNDAI ELECTRIC 85
| HG-Series | Magnetic Contactors & Overload Relays
Dimensions
Thermal Overload Relay (Unit: mm)
HGT500
180
54.2 54.2 132.9 76
205.2
49
Main Terminal (M12)
48.4
58 58 179.3
HGT800
209.9
Main Terminal (M16) 161.8 82
197
157
60
80
Ø
17 50
82 82
204
86 HYUNDAI ELECTRIC
Magnetic Contactor + Capacitor Switching Unit (Unit: mm)
122.6
HGC18C 45
94.2
45 128.2
HGC40C
99.6
55 160.5
HGC65C
123.6
70 184.4
HGC100C
146
HYUNDAI ELECTRIC 87
| HG-Series | Magnetic Contactors & Overload Relays
Dimensions
Reversing Contactor (With Interlock Unit) (Unit: mm)
HGC18R
102
80.7 88.3 35 35
33.3
61.5
94.2
84.6
63.6
84.2
39
22
92
101.8
HGC40R 80.4
93.8
33.2 35 35
89.1
61.5
99.6
90
39
66
21.8
91.8
HGC65R 122.3
85.9 104.8
48.7 129.0 29.8
113.5
116.5
123.6
89.0
84.8
39.2
151.8
HGC100R 105.7 60 60
150.1
57.9 55 55
134.5
103
146
130
39
36.8 21.8
81.8 26.8
126.8 136.8
141.8
88 HYUNDAI ELECTRIC
Reversing Contactor (With Interlock Unit) (Unit: mm)
HGC150R
226 146.1
158 95.9 90 90
88
153
130
120
130
33
213
HGC265R 293
174.2
203
107 116 120.1 120
190
204
171
161
164
35
275
HGC500R 345.7
237.1 203.3
126.1 145 145
133.2
221
201
243
225
37.7
327.7
HGC800R
571
250 250
362 255.3
228 157.3
300
314
274
270
45
545
HYUNDAI ELECTRIC 89
Magnetic Contactors &
Overload Relays
HEES-LE-D90-03, 2017.11 Designed by designwat
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