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1711 HG-MC (E) 92P

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Magnetic Contactors &

Overload Relays

LV &
MV
Circu
it Br
eakers
MAGNETIC
CONTACTORS &
OVERLOAD RELAYS

CONTENTS

08 External Structure and Contents of Nameplate / 16 Model Selection Table /


20 Rating and Selection / 46 Accessories / 56 Technical Information /
74 Order Information / 77 Dimensions
Globalization of Technology
Magnetic Contactors &
Overload Relays

Motor Protection Solutions that can be


applied to various industrial systems
to achieve improved durability and
insulation performance.

t Various Product Ranges: 9 - 800 A (8 frames)

t Rated Insulation Voltage: 1000 V (50 A -)

t Reduced Installing Space by Upper Arrayed Structure of Auxiliary Contacts

t Direct Mounting Structure for Thermal Overload Relay

t Power Consumption Reduction Type Auxiliary Relay

t Safety Protection Cover for TOR

t AC/DC Free Voltage (115 A -)

t Standards and Certifications: KERI CB, Marine Approvals (7’s Classifications)


HG-Series Magnetic Contactors & Overload Relays
Magnetic Contactor HGC 9 - 800 AF
Thermal Overload Relays HGT 9 - 800 AF

Contactor
(HGC)

Overload
Relay
(HGT)

18 AF 40 AF 65 AF 100 AF

HGC
Rated Current
9, 12, 18 A 25, 32, 40 A 50, 65 A 75, 85, 100 A
Rated Insulation
750 V 750 V 1,000 V 1,000 V
Voltage

HGT
Setting Current 0.12 - 18 A 7 - 40 A 7 - 65 A 17 - 100 A
Protection Grade Class 10A Class 10A Class 10A Class 10A
HG-Series Magnetic Contactors & Overload Relays

150 AF 265 AF 500 AF 800 AF

115, 130, 150 A 185, 225, 265 A 300, 400, 500 A 630, 800 A
1,000 V 1,000 V 1,000 V 1,000 V

48 - 150 A 48 - 265 A 90 - 500 A 378 - 800 A


Class 10A Class 10A Class 10A Class 10A
| HG-Series | Magnetic Contactors & Overload Relays

External Structure and Contents of Nameplate

Magnetic
Contactors

1 11 12

8
2

9
3

5 6

6 10

Type Name

1 Control Power Terminal


2 Main Terminal
Ratings
3 Auxiliary Terminal
4 Type Name
Standards
5 Manufacturer Name
KC Mark and
6 Safety Cover Number
7 Din-Rail Mounting Part
8 Upper Frame
9 Upper Cover
UL Rating
10 Name Plate
11 Screw Mounting Hole
12 Mounting Hole for Country of Origin
Auxiliary Devices on Sides Serial No.
HEES Logo Manufacturer

8 HYUNDAI ELECTRIC
Thermal
Overload
Relay

Protection Cover
Main Terminal (Connection to line side of MC)
˙Operating side is covered with protection cover in order
not to change the settings and any operating arbitrarily.
˙In order to change the settings, it can be changed by
lifting up the protection cover. Test Button

Test Button
˙When motor needs emergency stop during operation, it is
possible to stop the motor by cutting off its contact from
Protection Cover
the magnetic contact with test button.
˙In order to test the operation of thermal overload relay Current Setting
contacts, immediate testing is possible by pulling up test Knob
button which changes NO/NC contact.

Current Setting Knob Reset Button

It is possible to set the rated current as 3 steps by using a


+/- screwdriver. Auxiliary Terminal Main Circuit Terminal
(Auxiliary Contact) (Load Side)

Reset Button
A (Auto) Mode: Auto reset
H (Manual) Mode: Manual reset

Main Circuit Terminal Lug Terminal


Screw type terminal is standard model, but for
40 - 100 AF, Lug type is available as an option.

Safety Structures of TOR


˙Attachment of protection cover
- Prevents test function during operation and
misoperation by user.
MC
˙Separation of reset button and test button
- Prevents malfunction during operation. Lug Terminal TOR

HYUNDAI ELECTRIC 9
| HG-Series | Magnetic Contactors & Overload Relays

Magnetic Contactor (HGC)


9 - 100 AF

Enhanced Safety
Front Protection Cover
˙Minimize foreign input
˙Prevent unexpected operation due to user’s error

Sealed Structur e of Mounting Hole f or Auxiliar y Devices


˙Obstructed by contact bridge when MC is ON / OFF

Removable Terminal Cover


˙Applicable for main contact, auxiliary contact, coil contact
˙IP20

Coil Terminal Safety Cover

Main Terminal Safety Cover

Side Accessory
Installation Hole

Front Safety Cover

Main Terminal Safety Cover Coil Terminal Safety Cover

10 HYUNDAI ELECTRIC
Improved Customer’s Convenience
Upper Arrayed Auxiliary Contacts
˙Easy wiring control cable. (default, 2a2b)

Easy Coil Replacement Structure


˙Easy maintenance and replacement in attached status on switchgear

Various Attachment Methods on Switchgear


˙DIN rail and screw type
Main Terminal Coil Terminal

Auxiliary Contact (2a2b)

35mm DIN Rail Screw Installation Part


Installation Part

Coil Terminal

Panel Operation Coil

HYUNDAI ELECTRIC 11
| HG-Series | Magnetic Contactors & Overload Relays

Magnetic Contactor (HGC)


9 - 100 AF

Internal
Structure
4

6
2
8
7

12 HYUNDAI ELECTRIC
15

13

11 12

14 11

9 10

14

13

1 Safety Cover: Prevents pushing contact bridge arbitrary.


2 Top Cover: Assembles arc chamber. auxiliary contact part is stored inside.
3 Auxiliary Terminal Protection Cover: Protects users from electrical parts
4 Arc Chamber: Cuts off arc during on/off
5 Screw Terminal: Device to connect terminals
6 Contact Bridge: Assembled with a move contact and a move core to operate on/off. Assembly mounting hole is stored inside.
7 Auxiliary Contact: Operational point of auxiliary contact terminal
8 Moving Contact: Operational point of main contact terminal
9 Moving Core: Magnetic contactor is closed when coil is energized and it moves core slides into fixed core.
10 Return Spring: When coil is de-energized, it separates move core from fixed core.
11 Coil Assembly: Energized part to make fixed core an electromagnet
12 Fixed Core: The part where it becomes an electromagnet when coil is energized.
13 Coil Protection Cover: Protects the user from energized coil
14 Rubber Damper: Reduces on/off operation impact on magnetic contact.
15 Frame: The bottom part of magnetic contact that stores coil and fixed core

HYUNDAI ELECTRIC 13
| HG-Series | Magnetic Contactors & Overload Relays

Magnetic Contactor (HGC)


115 - 800 AF

Easy Coil Replacement


˙Easy maintenance and replacement without removal from switchgear
˙Applying plastic case to fix coil unit
- Minimizes movement of coil unit

Design for Noise Reduction


˙DC energizing method using electronic circuit

Wide Range of Coil Control Voltage

Nominal
Rated Voltage (AC/DC)
Voltage
24 V AC: 24 - 26 V, DC: 24 V
48 V AC: 44 - 52 V, DC: 48 V
220 V AC: 100 - 240 V, DC: 110 - 220 V
440 V AC: 380 - 450 V

※ Rated voltage depending on the types


(Table is only for HGC115 - 265)

14 HYUNDAI ELECTRIC
Easy Maintenance and Replacement
for Main Contacts
˙As top cover is disassembled, main contacts
are appeared outwardly to have easy
maintenance and testing from outside.

Moving Contact

Fixed Contact

HYUNDAI ELECTRIC 15
| HG-Series | Magnetic Contactors & Overload Relays

Model Selection Table


Magnetic Contactors: 9 - 100 AF

Model HGC9 HGC12 HGC18 HGC25 HGC32 HGC40


IEC 60947-4 Rated Insulation Voltage[Ui] V 750 750 750 750 750 750
Rated Operational Voltage[Ue] V 690 690 690 690 690 690
Rated Impulse Withstand kV
6 6 6 6 6 6
Voltage[Uimp]
Rated Thermal Current [ Ith ] (AC1) A 25 25 40 45 55 60
AC3 200 - 240 V kW/A 2.5/9 3.5/12 4.5/18 5.5/25 7.5/32 11/40
380 - 440 V 4/9 5.5/12 7.5/18 11/25 15/32 18.5/40
500 - 550 V 4/7 7.5/12 8.5/13 15/22 18.5/28 22/32
660 - 690 V 4/6 7.5/9 7.5/9 15/17 18.5/20 22/23
1,000 V - - - - - -
Lifetime Electrical 10,000 250 250 250 250 200 200
Mechanical Times 1,500 1,500 1,500 1,500 1,500 1,500
AC4 200 - 240 V kW/A 1.5/8 2.2/11 3.7/16 3.7/18 4.5/22 5.5/25
380 - 440 V 2.2/6 4/9 4/11 5.5/13 7.5/17 11/24
Electrical Lifetime 10,000
3 3 3 3 3 3
Times
Mounting Method Screw & DIN-Rail Screw & DIN-Rail
Contacts Main AC 1NO1NC or 2NO2NC 1NO1NC or 2NO2NC
DC 1NO1NC or 2NO2NC 1NO1NC or 2NO2NC
Auxilliary AC 2NO2NC 2NO2NC
DC 2NO2NC 2NO2NC
Dimensions AC WxHxD mm 45 x 94.2 x 91.1 45 x 99.6 x 96.6
DC 45 x 94.2 x 124 45 x 99.6 x 129.5

Model HGC50 HGC65 HGC75 HGC85 HGC100


IEC 60947 Rated Insulation Voltage[Ui] V 1,000 1,000 1,000 1,000 1,000
Rated Operational Voltage[Ue] V 690 690 690 690 690
Rated Impulse Withstand kV
8 8 8 8 8
Voltage[Uimp]
Rated Thermal Current [ Ith ] (AC1) A 70 85 115 125 145
AC3 200 - 240 V kW/A 15/50 18.5/65 22/75 25/85 30/100
380 - 440 V 22/50 30/65 37/75 45/85 55/100
500 - 550 V 30/43 33/60 37/64 50/75 55/85
660 - 690 V 30/28 33/35 37/42 45/45 50/65
1,000 V - - - - -
Lifetime Electrical 10,000 200 200 200 200 200
Mechanical Times 1,500 1,500 1,000 1,000 1,000
AC4 200 - 240 V kW/A 7.5/35 11/50 13/55 15/65 17/72
380 - 440 V 15/32 22/47 25/52 30/62 33/68
Electrical Lifetime 10,000
3 3 3 3 3
Times
Mounting Method Screw & DIN-Rail Screw & DIN-Rail
Contacts Main AC 1NO1NC or 2NO2NC 1NO1NC or 2NO2NC
DC 2NO1NC 2NO1NC
Auxilliary AC 2NO2NC 2NO2NC
DC 1NO1NC 1NO1NC
Dimensions AC WxHxD mm 55 x 123.6 x 129 70 x 146 x 153
DC 55 x 123.6 x 129 70 x 146 x 153

16 HYUNDAI ELECTRIC
Thermal Overload Relays: 18 - 100 AF

Model (Basic) HGT18 HGT40 HGT65 HGT100


3 Phase, 2 Elements HGT18H HGT40H HGT65H HGT100H
3 Phase, 3 Elements (Loss Phase Protection) HGT18K HGT40K HGT65K HGT100K
Nominal Current A 0.12 - 18 7 - 40 7 - 65 17 - 100
Setting Current A
0.12 - 0.18 7 - 10 7 - 10 17 - 25
(Min. - Max.)
0.18 - 0.26 8 - 12 8 - 12 22 - 32
0.25 - 0.35 12 - 18 12 - 18 28 - 40
0.34 - 0.5 15 - 22 15 - 22 34 - 50
0.5 - 0.7 17 - 25 17 - 25 45 - 65
0.6 - 0.9 22 - 32 22 - 32 52 - 75
0.8 - 1.2 28 - 40 28 - 40 59 - 85
1.1 - 1.6 34 - 50 70 - 100
1.5 - 2.1 45 - 65
2 - 3
2.8 - 4.2
3 - 5
4 - 6
5.6 - 8
6 - 9
8 - 12
12 - 18

Auxilliary Contacts 1NO1NC 1NO1NC 1NO1NC 1NO1NC


Reset Manual & Automatic Manual & Automatic Manual & Automatic Manual & Automatic
Dimensions WxHxD mm 45 x 78.2 x 82.7 45 x 80.7 x 95.5 55 x 89.3 x 110.7 70 x 105 x 128.1

HYUNDAI ELECTRIC 17
| HG-Series | Magnetic Contactors & Overload Relays

Model Selection Table


Magnetic Contactors: 115 - 800 AF

Model HGC115 HGC130 HGC150 HGC185 HGC225 HGC265


IEC 60947-4 Rated Insulation Voltage[Ui] V 1,000 1,000 1,000 1,000 1,000 1,000
Rated Operational Voltage[Ue] V 1,000 1,000 1,000 1,000 1,000 1,000
Rated Impulse Withstand kV
8 8 8 8 8 8
Voltage[Uimp]
Rated Thermal Current [ Ith ] (AC1) A 160 180 210 275 315 350
AC3 200 - 240 V kW/A 37/115 40/130 45/150 55/185 75/225 80/265
380 - 440 V 60/115 65/130 75/150 90/185 132/225 147/265
500 - 550 V 59/100 70/120 90/140 110/180 132/200 150/225
660 - 690 V 55/65 75/82 90/120 110/120 132/150 160/173
1,000 V 65/50 75/54 90/66 110/78 132/96 160/113
Lifetime Electrical 10,000 100 100 100 100 100 100
Mechanical Times 500 500 500 500 500 500
AC4 200 - 240 V kW/A 19/80 22/93 30/125 37/150 45/185 50/200
380 - 440 V 37/75 45/90 55/110 75/150 90/185 102/200
Electrical Lifetime 10,000
3 3 3 3 3 3
Times
Mounting Method Screw Screw
Contacts Main 2NO2NC 2NO2NC
Auxiliary 2NO2NC 2NO2NC
Dimensions WxHxD mm 103 x 155 x 145.1 138 x 204 x 174.2

Model HGC300 HGC400 HGC500 HGC630 HGC800


IEC 60947 Rated Insulation Voltage[Ui] V 1,000 1,000 1,000 1,000 1,000
Rated Operational Voltage[Ue] V 1,000 1,000 1,000 1,000 1,000
Rated Impulse Withstand kV
8 8 8 8 8
Voltage[Uimp]
Rated Thermal Current [ Ith ] (AC1) A 400 500 550 750 900
AC3 200 - 240 V kW/A 90/300 125/400 140/500 190/630 220/800
380 - 440 V 160/300 220/400 250/500 330/630 440/800
500 - 550 V 200/273 250/300 300/426 330/500 500/720
660 - 690 V 200/220 250/300 335/360 400/412 500/630
1,000 V 200/141 250/178 275/192 300/213 400/284
Lifetime Electrical 10,000 100 100 50 50 50
Mechanical Times 500 500 500 500 500
AC4 200 - 240 V kW/A 55/220 75/300 90/350 110/400 160/630
380 - 440 V 110/220 150/300 175/350 200/400 300/630
Electrical Lifetime 10,000
3 3 3 3 3
Times
Mounting Method Screw Screw
Contacts Main 2NO2NC 2NO2NC
Auxiliary 2NO2NC 2NO2NC
Dimensions WxHxD mm 163 x 243 x 203 276 x 314 x 255.3

18 HYUNDAI ELECTRIC
Thermal Overload Relays: 150 - 800 AF

Model (Basic) HGT150 HGT265 HGT500 HGT800


3 Phase, 2 Elements HGT150H HGT265H HGT500H HGT800H
3 Phase, 3 Elements (Loss Phase Protection) HGT150K HGT265K HGT500K HGT800K
Nominal Current A 48 - 150 48 - 265 90 - 500 378 - 800
Setting Current A
48 - 80 48 - 80 90 - 150 378 - 630
(Min. - Max.)
69 - 115 69 - 115 111 - 185 480 - 800
78 - 130 78 - 130 135 - 225
90 - 150 90 - 150 159 - 265
111 - 185 180 - 300
135 - 225 240 - 400
159 - 265 300 - 500

Auxilliary Contacts 1NO1NC 1NO1NC 1NO1NC 1NO1NC


Reset Manual & Automatic Manual & Automatic Manual & Automatic Manual & Automatic
Dimensions WxHxD mm 180 x 159 x 179.3 180 x 185 x 179.3 180 x 205.2 x 179.3 245 x 197 x 209.9

HYUNDAI ELECTRIC 19
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Magnetic Contactor: HGC 9 - 18 A
Rating

Model HGC9 HGC12 HGC18


IEC 60947-4 Rated Insulation Voltage[Ui] V 750 750 750
Rated Operational Voltage[Ue] V 690 690 690
Rated Impulse Withstand Voltage[Uimp] kV 6 6 6
Rated Thermal Current [ Ith ] (AC1) A 25 25 40
AC3 200 - 240 V kW/A 2.5/9 3.5/12 4.5/18
380 - 440 V 4/9 5.5/12 7.5/18
500 - 550 V 4/7 7.5/12 8.5/13
660 - 690 V 4/6 7.5/9 7.5/9
1,000 V - - -
Lifetime Electrical 10,000 250 250 250
Mechanical Times 1,500 1,500 1,500
AC4 200 - 240 V kW/A 1.5/8 2.2/11 3.7/16
380 - 440 V 2.2/6 4/9 4/11
Electrical Lifetime 10,000
3 3 3
Times
AC1,2,3 100 % load Times 1,000 1,000 1,000
Operating Frequency 50 % load (DC) 2,000 2,000 2,000
(per hour) 20 % load (DC) 3,600 3,600 3,600
AC4 Operationg 100 % load Times 300 300 300
Frequency (per hour) 50 % load 600 600 600
Making Capacity 220 V A 110 130 180
440 V 90 120 180
Breaking Capacity 220 V A 88 104 144
440 V 72 96 144
Mounting Method Screw & DIN-Rail
Contacts Main AC 1NO1NC or 2NO2NC
DC 1NO1NC or 2NO2NC
AC/DC -
Auxiliary AC 2NO2NC
DC 2NO2NC
AC/DC -
Dimensions AC WxHxD mm 45 x 94.2 x 91.1
DC 45 x 94.2 x 124
AC/DC -
Weight AC kg 0.4
DC 0.6
AC/DC -
Contact Arrangement
Main Main 3a
13 21 1L1 3L2 5L3 33 41
A1

Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42

Main + Auxilliary (2a2b) Main 3a


53 61 13 21 1L1 3L2 5L3 33 41 71 83
A1

Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84

※ - Auxiliary Contacts Usage: Please refer to 48 - 49 page


1) Possible auxiliary contacts combination -> A Contact: maximum 6a, B Contact: maximum 4b
2) When using 4a4b by side auxillary block, front auxillary block is not applicable.
3) When using main 2a2b, front auxillary block is applicable.

20 HYUNDAI ELECTRIC
Accessories

Auxilliary Contacts Other Accessories

2 2 8 5

4 7

1 Auxilliary Contact Block (Front Mounting) 3 Mechanical Latching Block 6 Surge Absorber
HGC TB - 48 page HGC LB 100 - 51 page HGC RC/CD 40 - 52 page
2 Auxilliary Contact Block (Side Mounting) 4 Timer HGC ET - 53 page 7 Thermal Overload Relay
HGC SB 40 - 48 page 5 Mechanical Interlock Block HGT 18 - 36 page
HGC IU 40 - 50 page 8 Front Satety Cover HGFC 100 - 55 page

Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC

Operation Voltage (V) HGC9 HGC12 HGC18


24 HGC9 22NS A24 HGC12 22NS A24 HGC18 22NS A24
48 HGC9 22NS A48 HGC12 22NS A48 HGC18 22NS A48
110 HGC9 22NS A110 HGC12 22NS A110 HGC18 22NS A110
120 HGC9 22NS A120 HGC12 22NS A120 HGC18 22NS A120
AC (60 Hz)
220 HGC9 22NS A220 HGC12 22NS A220 HGC18 22NS A220
240 HGC9 22NS A240 HGC12 22NS A240 HGC18 22NS A240
380 HGC9 22NS A380 HGC12 22NS A380 HGC18 22NS A380
440 HGC9 22NS A440 HGC12 22NS A440 HGC18 22NS A440
24 HGC9 22NS X24 HGC12 22NS X24 HGC18 22NS X24
48 HGC9 22NS X48 HGC12 22NS X48 HGC18 22NS X48
110 HGC9 22NS X110 HGC12 22NS X110 HGC18 22NS X110
120 HGC9 22NS X120 HGC12 22NS X120 HGC18 22NS X120
AC (50 Hz)
220 HGC9 22NS X220 HGC12 22NS X220 HGC18 22NS X220
240 HGC9 22NS X240 HGC12 22NS X240 HGC18 22NS X240
380 HGC9 22NS X380 HGC12 22NS X380 HGC18 22NS X380
440 HGC9 22NS X440 HGC12 22NS X440 HGC18 22NS X440
24 HGC9 22NS D24 HGC12 22NS D24 HGC18 22NS D24
48 HGC9 22NS D48 HGC12 22NS D48 HGC18 22NS D48
DC 110 HGC9 22NS D110 HGC12 22NS D110 HGC18 22NS D110
125 HGC9 22NS D125 HGC12 22NS D125 HGC18 22NS D125
220 HGC9 22NS D220 HGC12 22NS D220 HGC18 22NS D220

HYUNDAI ELECTRIC 21
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Magnetic Contactor: HGC 25 - 40 A
Rating

Model HGC25 HGC32 HGC40


IEC 60947 Rated Insulation Voltage[Ui] V 750 750 750
Rated Operational Voltage[Ue] V 690 690 690
Rated Impulse Withstand Voltage[Uimp] kV 6 6 6
Rated Thermal Current [ Ith ] (AC1) A 45 55 60
AC3 200 - 240 V kW/A 5.5/25 7.5/32 11/40
380 - 440 V 11/25 15/32 18.5/40
500 - 550 V 15/22 18.5/28 22/32
660 - 690 V 15/17 18.5/20 22/23
1,000 V - - -
Lifetime Electrical 10,000 250 200 200
Mechanical Times 1,500 1,500 1,500
AC4 200 - 240 V kW/A 3.7/18 4.5/22 5.5/25
380 - 440 V 5.5/13 7.5/17 11/24
Electrical Lifetime 10,000
3 3 3
Times
AC1,2,3 100 % load Times 1,000 1,000 1,000
Operating Frequency 50 % load (DC) 2,000 2,000 2,000
(per hour) 20 % load (DC) 3,600 3,600 3,600
AC4 Operationg 100 % load Times 300 300 250
Frequency (per hour) 50 % load 600 600 500
Making Capacity 220 V A 250 320 400
440 V 250 320 400
Breaking Capacity 220 V A 200 256 320
440 V 200 256 320
Mounting Method Screw & DIN-Rail
Contacts Main AC 1NO1NC or 2NO2NC
DC 1NO1NC or 2NO2NC
AC/DC -
Auxiliary AC 2NO2NC
DC 2NO2NC
AC/DC -
Dimensions AC WxHxD mm 45 x 99.6 x 96.6
DC 45 x 99.6 x 129.5
AC/DC -
Weight AC kg 0.5
DC 0.65
AC/DC -
Contact Arrangement
Main Main 3a
13 21 1L1 3L2 5L3 33 41
A1

Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42

Main + Auxilliary (2a2b) Main 3a


53 61 13 21 1L1 3L2 5L3 33 41 71 83
A1

Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84

※ - Auxiliary Contacts Usage: Please refer to 48 - 49 page


1) Possible auxiliary contacts combination -> A Contact: maximum 6a, B Contact: maximum 4b
2) When using 4a4b by side auxillary block, front auxillary block is not applicable.
3) When using main 2a2b, front auxillary block is applicable.

22 HYUNDAI ELECTRIC
Accessories

Auxilliary Contacts Other Accessories

2 2 8 5

4 7

1 Auxilliary Contact Block (Front Mounting) 3 Mechanical Latching Block 6 Surge Absorber
HGC TB - 48 page HGC LB 100 - 51 page HGC RC/CD 40 - 52 page
2 Auxilliary Contact Block (Side Mounting) 4 Timer HGC ET - 53 page 7 Thermal Overload Relay
HGC SB 40 - 48 page 5 Mechanical Interlock Block HGT 40 - 38 page
HGC IU 40 - 50 page 8 Front Satety Cover HGFC 100 - 55 page

Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC

Operation Voltage (V) HGC25 HGC32 HGC40


24 HGC25 22NS A24 HGC32 22NS A24 HGC40 22NS A24
48 HGC25 22NS A48 HGC32 22NS A48 HGC40 22NS A48
110 HGC25 22NS A110 HGC32 22NS A110 HGC40 22NS A110
120 HGC25 22NS A120 HGC32 22NS A120 HGC40 22NS A120
AC (60 Hz)
220 HGC25 22NS A220 HGC32 22NS A220 HGC40 22NS A220
240 HGC25 22NS A240 HGC32 22NS A240 HGC40 22NS A240
380 HGC25 22NS A380 HGC32 22NS A380 HGC40 22NS A380
440 HGC25 22NS A440 HGC32 22NS A440 HGC40 22NS A440
24 HGC25 22NS X24 HGC32 22NS X24 HGC40 22NS X24
48 HGC25 22NS X48 HGC32 22NS X48 HGC40 22NS X48
110 HGC25 22NS X110 HGC32 22NS X110 HGC40 22NS X110
120 HGC25 22NS X120 HGC32 22NS X120 HGC40 22NS X120
AC (50 Hz)
220 HGC25 22NS X220 HGC32 22NS X220 HGC40 22NS X220
240 HGC25 22NS X240 HGC32 22NS X240 HGC40 22NS X240
380 HGC25 22NS X380 HGC32 22NS X380 HGC40 22NS X380
440 HGC25 22NS X440 HGC32 22NS X440 HGC40 22NS X440
24 HGC25 22NS D24 HGC32 22NS D24 HGC40 22NS D24
48 HGC25 22NS D48 HGC32 22NS D48 HGC40 22NS D48
DC 110 HGC25 22NS D110 HGC32 22NS D110 HGC40 22NS D110
125 HGC25 22NS D125 HGC32 22NS D125 HGC40 22NS D125
220 HGC25 22NS D220 HGC32 22NS D220 HGC40 22NS D220

HYUNDAI ELECTRIC 23
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Magnetic Contactor: HGC 50 - 65 A
Rating

Model HGC50 HGC65


IEC 60947 Rated Insulation Voltage[Ui] V 1,000 1,000
Rated Operational Voltage[Ue] V 690 690
Rated Impulse Withstand Voltage[Uimp] kV 8 8
Rated Thermal Current [ Ith ] (AC1) A 70 85
AC3 200 - 240 V kW/A 15/50 18.5/65
380 - 440 V 22/50 30/65
500 - 550 V 30/43 33/60
660 - 690 V 30/28 33/35
1,000 V - -
Lifetime Electrical 10,000 200 200
Mechanical Times 1,500 1,500
AC4 200 - 240 V kW/A 7.5/35 11/50
380 - 440 V 15/32 22/47
Electrical Lifetime 10,000
3 3
Times
AC1,2,3 100 % load Times 750 750
Operating Frequency 50 % load (DC) 1,500 (900) 1,500 (900)
(per hour) 20 % load (DC) 3,000 (1,200) 3,000 (1,200)
AC4 Operationg 100 % load Times 250 250
Frequency (per hour) 50 % load 500 500
Making Capacity 220 V A 500 650
440 V 500 650
Breaking Capacity 220 V A 400 520
440 V 400 520
Mounting Method Screw & DIN-Rail
Contacts Main AC 2NO2NC
DC 2NO1NC
AC/DC -
Auxilliary AC 2NO2NC
DC 1NO1NC
AC/DC -
Dimensions AC WxHxD mm 55 x 127.6 x 129.1
DC 55 x 127.6 x 129.1
AC/DC -
Weight AC kg 0.8
DC 0.8
AC/DC -
Contact Arrangement
Main Main 3a
13 21 1L1 3L2 5L3 33 41
A1
is
Auxilliary 2a2b A2 for DC
14 22 2T1 4T2 6T3 34 42

Main + Auxilliary (2a2b) Main 3a


53 61 13 21 1L1 3L2 5L3 33 41 71 83
A1

Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84

※ - Auxiliary Contacts Usage: Please refer to 48 - 49 page


1) Possible auxiliary contacts combination -> A Contact: maximum 6a, B Contact: maximum 4b
2) When using 4a4b by side auxillary block, front auxillary block is not applicable.
3) When using main 2a2b, front auxillary block is applicable.

24 HYUNDAI ELECTRIC
Accessories

Auxilliary Contacts Other Accessories

8
2 2 5

4
7

1 Auxilliary Contact Block (Front Mounting) 3 Mechanical Latching Block 6 Surge Absorber
HGC TB - 48 page HGC LB 100 - 51 page HGC RC/CD100 - 52 page
2 Auxilliary Contact Block (Side Mounting) 4 Timer HGC ET - 53 page 7 Thermal Overload Relay
HGC SB 100 - 48 page 5 Mechanical Interlock Block HGT 65 - 38 page
HGC IU 100 - 50 page 8 Front Satety Cover HGFC 100 - 55 page

Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC

Operation Voltage (V) HGC50 HGC65


24 HGC50 22NS A24 HGC65 22NS A24
48 HGC50 22NS A48 HGC65 22NS A48
110 HGC50 22NS A110 HGC65 22NS A110
120 HGC50 22NS A120 HGC65 22NS A120
AC (60 Hz)
220 HGC50 22NS A220 HGC65 22NS A220
240 HGC50 22NS A240 HGC65 22NS A240
380 HGC50 22NS A380 HGC65 22NS A380
440 HGC50 22NS A440 HGC65 22NS A440
24 HGC50 22NS X24 HGC65 22NS X24
48 HGC50 22NS X48 HGC65 22NS X48
110 HGC50 22NS X110 HGC65 22NS X110
120 HGC50 22NS X120 HGC65 22NS X120
AC (50 Hz)
220 HGC50 22NS X220 HGC65 22NS X220
240 HGC50 22NS X240 HGC65 22NS X240
380 HGC50 22NS X380 HGC65 22NS X380
440 HGC50 22NS X440 HGC65 22NS X440
24 HGC50 21NS D24 HGC65 21NS D24
48 HGC50 21NS D48 HGC65 21NS D48
DC 110 HGC50 21NS D110 HGC65 21NS D110
125 HGC50 21NS D125 HGC65 21NS D125
220 HGC50 21NS D220 HGC65 21NS D220

HYUNDAI ELECTRIC 25
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Magnetic Contactor: HGC 75 - 100 A
Rating

Model HGC75 HGC85 HGC100


IEC 60947 Rated Insulation Voltage[Ui] V 1,000 1,000 1,000
Rated Operational Voltage[Ue] V 690 690 690
Rated Impulse Withstand Voltage[Uimp] kV 8 8 8
Rated Thermal Current [ Ith ] (AC1) A 115 125 145
AC3 200 - 240 V kW/A 22/75 25/85 30/100
380 - 440 V 37/75 45/85 55/100
500 - 550 V 37/64 50/75 55/85
660 - 690 V 37/42 45/45 50/65
1,000 V - - -
Lifetime Electrical 10,000 200 200 200
Mechanical Times 1,000 1,000 1,000
AC4 200 - 240 V kW/A 13/55 15/65 17/72
380 - 440 V 25/52 30/62 33/68
Electrical Lifetime 10,000
3 3 3
Times
AC1,2,3 100 % load Times 450 450 450
Operating Frequency 50 % load (DC) 900 900 900
(per hour) 20 % load (DC) 1,800 1,800 1,800
AC4 Operationg 100 % load Times 200 200 200
Frequency (per hour) 50 % load 400 400 400
Making Capacity 220 V A 750 850 1,000
440 V 750 850 1,000
Breaking Capacity 220 V A 600 680 800
440 V 600 680 800
Mounting Method Screw & DIN-Rail
Contacts Main AC 1NO1NC or 2NO2NC
DC 2NO1NC
AC/DC -
Auxilliary AC 2NO2NC
DC 1NO1NC
AC/DC -
Dimensions AC WxHxD mm 70 x 146 x 153
DC 70 x 146 x 153
AC/DC -
Weight AC kg 1.3
DC 1.3
AC/DC -
Contact Arrangement
Main Main 3a
13 21 1L1 3L2 5L3 33 41
A1
is
Auxilliary 2a2b A2 for DC
14 22 2T1 4T2 6T3 34 42

Main + Auxilliary (2a2b) Main 3a


53 61 13 21 1L1 3L2 5L3 33 41 71 83
A1

Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84

※ - Auxiliary Contacts Usage: Please refer to 48 - 49 page


1) Possible auxiliary contacts combination -> A Contact: maximum 6a, B Contact: maximum 4b
2) When using 4a4b by side auxillary block, front auxillary block is not applicable.
3) When using main 2a2b, front auxillary block is applicable.

26 HYUNDAI ELECTRIC
Accessories

Auxilliary Contacts Other Accessories

8
2 2 5

4 7

1 Auxilliary Contact Block (Front Mounting) 3 Mechanical Latching Block 6 Surge Absorber
HGC TB - 48 page HGC LB 100 - 51 page HGC RC/CD100 - 52 page
2 Auxilliary Contact Block (Side Mounting) 4 Timer HGC ET - 53 page 7 Thermal Overload Relay
HGC SB 100 - 48 page 5 Mechanical Interlock Block HGT 100 - 38 page
HGC IU 100 - 50 page 8 Front Satety Cover HGFC 100 - 55 page

Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC

Operation Voltage (V) HGC75 HGC85 HG100


24 HGC75 22NS A24 HGC85 22NS A24 HGC100 22NS A24
48 HGC75 22NS A48 HGC85 22NS A48 HGC100 22NS A48
110 HGC75 22NS A110 HGC85 22NS A110 HGC100 22NS A110
120 HGC75 22NS A120 HGC85 22NS A120 HGC100 22NS A120
AC (60 Hz)
220 HGC75 22NS A220 HGC85 22NS A220 HGC100 22NS A220
240 HGC75 22NS A240 HGC85 22NS A240 HGC100 22NS A240
380 HGC75 22NS A380 HGC85 22NS A380 HGC100 22NS A380
440 HGC75 22NS A440 HGC85 22NS A440 HGC100 22NS A440
24 HGC75 22NS X24 HGC85 22NS X24 HGC100 22NS X24
48 HGC75 22NS X48 HGC85 22NS X48 HGC100 22NS X48
110 HGC75 22NS X110 HGC85 22NS X110 HGC100 22NS X110
120 HGC75 22NS X120 HGC85 22NS X120 HGC100 22NS X120
AC (50 Hz)
220 HGC75 22NS X220 HGC85 22NS X220 HGC100 22NS X220
240 HGC75 22NS X240 HGC85 22NS X240 HGC100 22NS X240
380 HGC75 22NS X380 HGC85 22NS X380 HGC100 22NS X380
440 HGC75 22NS X440 HGC85 22NS X440 HGC100 22NS X440
24 HGC75 21NS D24 HGC85 21NS D24 HGC100 21NS D24
48 HGC75 21NS D48 HGC85 21NS D48 HGC100 21NS D48
DC 110 HGC75 21NS D110 HGC85 21NS D110 HGC100 21NS D110
125 HGC75 21NS D125 HGC85 21NS D125 HGC100 21NS D125
220 HGC75 21NS D220 HGC85 21NS D220 HGC100 21NS D220

HYUNDAI ELECTRIC 27
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Magnetic Contactor: HGC 115 - 150 A
Rating

Model HGC115 HGC130 HGC150


IEC 60947-4 Rated Insulation Voltage[Ui] V 1,000 1,000 1,000
Rated Operational Voltage[Ue] V 1,000 1,000 1,000
Rated Impulse Withstand Voltage[Uimp] kV 8 8 8
Rated Thermal Current [ Ith ] (AC1) A 160 180 210
AC3 200 - 240 V kW/A 37/115 40/130 45/150
380 - 440 V 60/115 65/130 75/150
500 - 550 V 59/100 70/120 90/140
660 - 690 V 55/65 75/82 90/120
1,000 V 65/50 75/54 90/66
Lifetime Electrical 10,000 100 100 100
Mechanical Times 500 500 500
AC4 200 - 240 V kW/A 19/80 22/93 30/125
380 - 440 V 37/75 45/90 55/110
Electrical Lifetime 10,000
3 3 3
Times
AC1,2,3 100 % load Times 450 450 450
Operating Frequency 50 % load (DC) 900 900 900
(per hour) 20 % load (DC) 1,800 1,800 1,800
AC4 Operationg 100 % load Times 200 200 200
Frequency (per hour) 50 % load 400 400 400
Making Capacity 220 V A 1,150 1,300 1,500
440 V 1,150 1,300 1,500
Breaking Capacity 220 V A 920 1,040 1,200
440 V 920 1,040 1,200
Mounting Method Screw
Contacts Main AC/DC 2NO2NC
Auxilliary 1) AC/DC 2NO2NC
Dimensions AC/DC WxHxD mm 103 x 155 x 145.1
Weight AC/DC kg 2.7
Contact Arrangement
Main Main 3a
13 21 1L1 3L2 5L3 33 41
A1

Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42

Main + Auxilliary (2a2b) Main 3a


53 61 13 21 1L1 3L2 5L3 33 41 71 83
A1

Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84

※ - Auxilliary Contacts Usage: Please refer to page 48 - 49.


1) Maximum number of side auxilliary contacts

28 HYUNDAI ELECTRIC
Accessories

Auxilliary Contacts Other Accessories

1 1 4

1 Auxilliary Contact Block (Side mounting) 2 Mechanical Interlock Block 3 Thermal Overload Relay 4 Front Satety Cover
HGC SB 800 - 48 page HGC IU 265 - 50 page HGT 150 - 40 page HGCFC 150 - 55 page

Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC

Voltage (V) Voltage Band (V) HGC115 HGC130 HGC150


AC24 - 26
24 HGC115 22NS F24 HGC130 22NS F24 HGC150 22NS F24
DC24
AC44 - 52
48 HGC115 22NS F48 HGC130 22NS F48 HGC150 22NS F48
DC48
AC100 - 240
220 HGC115 22NS F220 HGC130 22NS F220 HGC150 22NS F220
DC110 - 220

440 AC380 - 450 HGC115 22NS F440 HGC130 22NS F440 HGC150 22NS F440

HYUNDAI ELECTRIC 29
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Magnetic Contactor: HGC 185 - 265 A
Rating

Model HGC185 HGC225 HGC265


IEC 60947 Rated Insulation Voltage[Ui] V 1,000 1,000 1,000
Rated Operational Voltage[Ue] V 1,000 1,000 1,000
Rated Impulse Withstand Voltage[Uimp] kV 8 8 8
Rated Thermal Current [ Ith ] (AC1) A 275 315 350
AC3 200 - 240 V kW/A 55/185 75/225 80/265
380 - 440 V 90/185 132/225 147/265
500 - 550 V 110/180 132/200 150/225
660 - 690 V 110/120 132/150 160/173
1,000 V 110/78 132/96 160/113
Lifetime Electrical 10,000 100 100 100
Mechanical Times 500 500 500
AC4 200 - 240 V kW/A 37/150 45/185 50/200
380 - 440 V 75/150 90/185 102/200
Electrical Lifetime 10,000
3 3 3
Times
AC1,2,3 100 % load Times 300 300 300
Operating Frequency 50 % load (DC) 600 600 600
(per hour) 20 % load (DC) 1,200 1,200 1,200
AC4 Operationg 100 % load Times 200 200 200
Frequency (per hour) 50 % load 400 400 400
Making Capacity 220 V A 1,850 2,250 2,650
440 V 1,850 2,250 2,650
Breaking Capacity 220 V A 1,480 1,800 2,120
440 V 1,480 1,800 2,120
Mounting Method Screw
Contacts Main AC/DC 2NO2NC
Auxilliary 1) AC/DC 2NO2NC
Dimensions AC/DC WxHxD mm 138 x 204 x 174.2
Weight AC/DC kg 4.8
Contact Arrangement
Main Main 3a
13 21 1L1 3L2 5L3 33 41
A1

Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42

Main + Auxilliary (2a2b) Main 3a


53 61 13 21 1L1 3L2 5L3 33 41 71 83
A1

Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84

※ - Auxilliary Contacts Usage: Please refer to page 48 - 49.


1) Maximum number of side auxilliary contacts.

30 HYUNDAI ELECTRIC
Accessories

Auxilliary Contacts Other Accessories

1 1 4

1 Auxilliary Contact Block (Side Mounting) 2 Mechanical Interlock Block 3 Thermal Overload Relay 4 Front Satety Cover
HGC SB 800 - 48 page HGC IU 265 - 50 page HGT 265 - 40 page HGCFC265 - 55 page

Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC

Voltage (V) Voltage Band (V) HGC185 HGC225 HGC265


AC24 - 26
24 HGC185 22NS F24 HGC225 22NS F24 HGC265 22NS F24
DC24
AC44 - 52
48 HGC185 22NS F48 HGC225 22NS F48 HGC265 22NS F48
DC48
AC100 - 240
220 HGC185 22NS F220 HGC225 22NS F220 HGC265 22NS F220
DC110 - 220

440 AC380 - 450 HGC185 22NS F440 HGC225 22NS F440 HGC265 22NS F440

HYUNDAI ELECTRIC 31
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Magnetic Contactor: HGC 300 - 500 A
Rating

Model HGC300 HGC400 HGC500


IEC 60947-4 Rated Insulation Voltage[Ui] V 1,000 1,000 1,000
Rated Operational Voltage[Ue] V 1,000 1,000 1,000
Rated Impulse Withstand Voltage[Uimp] kV 8 8 8
Rated Thermal Current [ Ith ] (AC1) A 400 500 550
AC3 200 - 240 V kW/A 90/300 125/400 140/500
380 - 440 V 160/300 220/400 250/500
500 - 550 V 200/273 250/300 300/426
660 - 690 V 200/220 250/300 335/360
1,000 V 200/141 250/178 275/192
Lifetime Electrical 10,000 100 100 50
Mechanical Times 500 500 500
AC4 200 - 240 V kW/A 55/220 75/300 90/350
380 - 440 V 110/220 150/300 175/350
Electrical Lifetime 10,000
3 3 3
Times
AC1,2,3 100 % load Times 300 300 300
Operating Frequency 50 % load (DC) 600 600 600
(per hour) 20 % load (DC) 1,200 1,200 1,200
AC4 Operationg 100 % load Times 150 150 150
Frequency (per hour) 50 % load 300 300 300
Making Capacity 220 V A 3,000 4,000 5,000
440 V 3,000 4,000 5,000
Breaking Capacity 220 V A 2,400 3,200 4,000
440 V 2,400 3,200 4,000
Mounting Method Screw
Contacts Main AC/DC 2NO2NC
Auxilliary 1) AC/DC 2NO2NC
Dimensions AC/DC WxHxD mm 163 x 243 x 203
Weight AC/DC kg 9.2
Contact Arrangement
Main Main 3a
13 21 1L1 3L2 5L3 33 41
A1

Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42

Main + Auxilliary (2a2b) Main 3a


53 61 13 21 1L1 3L2 5L3 33 41 71 83
A1

Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84

※ - Auxilliary Contacts Usage: Please refer to page 48 - 49.


1) Maximum number of side auxilliary contacts.

32 HYUNDAI ELECTRIC
Accessories

Auxilliary Contacts Other Accessories

1 1 4

1 Auxilliary Contact Block (Side Mounting) 2 Mechanical Interlock Block 3 Thermal Overload Relay 4 Front Satety Cover
HGC SB 800 - 48 page HGC IU 800 - 50 page HGT 500 - 40 page HGCFC 500 - 55 page

Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC

Voltage (V) Voltage Band (V) HGC300 HGC400 HGC500


AC100 - 240
220 HGC300 22NS F220 HGC400 22NS F220 HGC500 22NS F220
DC110 - 220

440 AC380 - 450 HGC300 22NS F440 HGC400 22NS F440 HGC500 22NS F440

HYUNDAI ELECTRIC 33
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Magnetic Contactor: HGC 630 - 800 A
Rating

Model HGC630 HGC800


IEC 60947-4 Rated Insulation Voltage[Ui] V 1,000 1,000
Rated Operational Voltage[Ue] V 1,000 1,000
Rated Impulse Withstand Voltage[Uimp] kV 8 8
Rated Thermal Current [ Ith ] (AC1) A 750 900
AC3 200 - 240 V kW/A 190/630 220/800
380 - 440 V 330/630 440/800
500 - 550 V 330/500 500/720
660 - 690 V 400/412 500/630
1,000 V 300/213 400/284
Lifetime Electrical 10,000 50 50
Mechanical Times 500 500
AC4 200 - 240 V kW/A 110/400 160/630
380 - 440 V 200/400 300/630
Electrical Lifetime 10,000
3 3
Times
AC1,2,3 100 % load Times 300 300
Operating Frequency 50 % load (DC) 600 600
(per hour) 20 % load (DC) 1,200 1,200
AC4 Operationg 100 % load Times 150 150
Frequency (per hour) 50 % load 300 300
Making Capacity 220 V A 6,300 8,000
440 V 6,300 8,000
Breaking Capacity 220 V A 5,040 6,400
440 V 5,040 6,400
Mounting Method Screw
Contacts Main AC/DC 2NO2NC
Auxilliary 1) AC/DC 2NO2NC
Dimensions AC/DC WxHxD mm 276 x 314 x 255.3
Weight AC/DC kg 25
Contact Arrangement
Main Main 3a
13 21 1L1 3L2 5L3 33 41
A1

Auxilliary 2a2b A2
14 22 2T1 4T2 6T3 34 42

Main + Auxilliary (2a2b) Main 3a


53 61 13 21 1L1 3L2 5L3 33 41 71 83
A1

Auxilliary 4a4b A2
54 62 14 22 2T1 4T2 6T3 34 42 72 84

※ - Auxilliary Contacts Usage: Please refer to page 48 - 49.


1) Maximum number of side auxilliary contacts.

34 HYUNDAI ELECTRIC
Accessories

Auxilliary Contacts Other Accessories

4
1 1

1 Auxilliary Contact Block (Side Mounting) 2 Mechanical Interlock Block 3 Thermal Overload Relay 4 Front Satety Cover
HGC SB 800 - 48 page HGC IU 800 - 50 page HGT 800 - 40 page HGCFC 800 - 55 page

Order Information ˙Standard Order (w/protection cover, w/o accessories) / Auxiliary Contacts: 2NO2NC

Voltage (V) Voltage Band (V) HGC630 HGC800


AC100 - 127
110 HGC630 22NS F110 HGC800 22NS F110
DC100 - 110
AC200 - 240
220 HGC630 22NS F220 HGC800 22NS F220
DC200 - 220

440 AC380 - 450 HGC630 22NS F440 HGC800 22NS F440

HYUNDAI ELECTRIC 35
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Thermal Overload Relay (TOR)

Exterior and Model Rating


Applicable Cable Size
Current (A)
(mm2) Auxiliary Applicable
Exterior Model
Nominal Setting Current Main Auxilliary Contact Contactor
Current Min. Mid. Max. Circuit Circuit

0.18 0.12 0.15 0.18

0.26 0.18 0.22 0.26

0.35 0.25 0.3 0.35

0.5 0.34 0.42 0.5

0.7 0.5 0.6 0.7

0.9 0.6 0.75 0.9

1.2 0.8 1 1.2

1.6 1.1 1.35 1.6


HGC9
(W x H x D)
HGT18 2.1 1.5 1.8 2.1 1 - 2.5 1 - 2.5 1NO1NC HGC12
45 × 82.7 × 78.2 mm
HGC18
0.12 kg
3 2 2.5 3

4.2 2.8 3.5 4.2

5 3 4 5

6 4 5 6

8 5.6 6.8 8

9 6 7.5 9

12 8 10 12

18 12 15 18

36 HYUNDAI ELECTRIC
Code Notes
Thermal Overload Relay
Installation Metho d
(Protection Class 10 A)
Screw Type Terminal Accessories
(W/Terminal Cover) Mounting Adapter Method 1. Connect TOR to MC dir ectly.
Method 2. TOR is installe d individually
K-Type H-Type using Mounting A daptor.
(3 phase, 3 elements) (3 phase, 2 elements)

HGT18K A0P18S HGT18H A0P18S

HGT18K A0P26S HGT18H A0P26S

HGT18K A0P35S HGT18H A0P35S


Mounting Adapter
HGTMB18
HGT18K A0P50S HGT18H A0P50S 0.08 kg

HGT18K A0P70S HGT18H A0P70S

HGT18K A0P90S HGT18H A0P90S

HGT18K A1P20S HGT18H A1P20S

HGT18K A1P60S HGT18H A1P60S


Connect to Mounting Adapter
Contactor (Screw & DIN-Rail)
HGT18K A2P10S HGT18H A2P10S HGTMB18 Directly

HGT18K A0003S HGT18H A0003S

HGT18K A4P20S HGT18H A4P20S

HGT18K A0005S HGT18H A0005S

HGT18K A0006S HGT18H A0006S

HGT18K A0008S HGT18H A0008S

HGT18K A0009S HGT18H A0009S

HGT18K A0012S HGT18H A0012S

HGT18K A0018S HGT18H A0018S

HYUNDAI ELECTRIC 37
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Thermal Overload Relay (TOR)

Exterior and Model Rating


Applicable Cable Size
Current (A)
(mm2) Auxiliary Applicable
Exterior Model
Nominal Setting Current Main Auxilliary Contact Contactor
Current Min. Mid. Max. Circuit Circuit

10 7 8.5 10

12 8 10 12

18 12 15 18
HGC25
HGT40 22 15 18.5 22 2 - 10 1 - 2.5 1NO1NC HGC32
(W x H x D)
HGC40
45 × 95.5 × 69.4 mm
0.16kg 25 17 21 25

32 22 27 32

40 28 34 40

10 7 8.5 10

12 8 10 12

18 12 15 18

22 15 18.5 22

HGC50
HGT65 25 17 21 25 2 - 25 1 - 2.5 1NO1NC
(W x H x D) HGC65
55 × 110.7 × 89.3 mm
32 22 27 32
0.29 kg

40 28 34 40

50 34 42 50

65 45 55 65

25 17 21 25

32 22 27 32

40 28 34 40

50 34 42 50 HGC75
HGT100 6 - 38 1 - 2.5 1NO1NC HGC85
(W x H x D)
65 45 55 65 HGC100
70 × 128.1 × 105 mm
0.47 kg
75 52 63 75

85 59 72 85

100 70 85 100

38 HYUNDAI ELECTRIC
Code Notes
Thermal Overload Relay
Installation Metho d
(Characteristics Class 10A)
Screw Type Terminal Accessories
Lug Type Terminal Method 1.Conne ct TOR with MC dir ectly.
(W/Terminal Cover) Mounting Adapter
Method 2. TOR is installe d individually
K-Type H-Type K-Type using Mounting A dapter.
(3 phase, 3 elements) (3 phase, 2 elements) (3 phase, 3 elements)

HGT40K A0010S HGT40H A0010S

Mounting Adapter
HGT40K A0012S HGT40H A0012S
HGTMB40 (0.10 kg)
HGTMB65 (0.12 kg)
HGT40K A0018S HGT40H A0018S
HGTMB100 (0.2 kkg)

HGT40K A0022S HGT40H A0022S HGTMB40

HGT40K A0025S HGT40H A0025S

HGT40K A0032S HGT40H A0032S

HGT40K A0040S HGT40H A0040S

HGT65K A0010S HGT65H A0010S HGT65K A0010C Connect to Mounting Adapter


Contactor Directly (Screw & DIN-Rail)
HGT65K A0012S HGT65H A0012S HGT65K A0012C

HGT65K A0018S HGT65H A0018S HGT65K A0018C

HGT65K A0022S HGT65H A0022S HGT65K A0022C

HGT65K A0025S HGT65H A0025S HGT65K A0025C HGTMB65

HGT65K A0032S HGT65H A0032S HGT65K A0032C

HGT65K A0040S HGT65H A0040S HGT65K A0040C

HGT65K A0050S HGT65H A0050S HGT65K A0050C


Lug Type
HGT65K A0065S HGT65H A0065S HGT65K A0065C
Lug
HGT100K A0025S HGT100H A0025S HGT100K A0025C Terminal

HGT100K A0032S HGT100H A0032S HGT100K A0032C

HGT100K A0040S HGT100H A0040S HGT100K A0040C

HGT100K A0050S HGT100H A0050S HGT100K A0050C


HGTMB100
HGT100K A0065S HGT100H A0065S HGT100K A0065C

HGT100K A0075S HGT100H A0075S HGT100K A0075C


Lug
HGT100K A0085S HGT100H A0085S HGT100K A0085C Terminal

HGT100K A00100S HGT100H A00100S HGT100K A00100C

HYUNDAI ELECTRIC 39
| HG-Series | Magnetic Contactors & Overload Relays

Rating and Selection


Thermal Overload Relay (TOR)

Exterior and Model Rating


Applicable
Current (A)
Cable (mm2) Auxiliary Applicable
Exterior Model
Nominal Setting Current Auxilliary Contact Contactor
CT Ratio
Current Min. Mid. Max. Circuit

80 48 64 80 80 : 5

115 69 92 115 115 : 5 HGC115


HGT150 1 - 2.5 1NO1NC HGC130
130 78 104 130 130 : 5 HGC150
(W x H x D)
180 x 179.3x1 59 mm
2.0 kg 150 90 120 150 150 : 5

80 48 64 80 80 : 5

115 69 92 115 115 : 5

130 78 104 130 130 : 5


HGC185
HGT265 150 90 120 150 150 : 5 1 - 2.5 1NO1NC HGC225
HGC265
(W x H x D)
185 111 148 185 185 : 5
180 x 179.3 x 185mm
2.2 kg
225 135 180 225 225 : 5

265 159 212 265 265 : 5

150 90 120 150 150 : 5

185 111 148 185 185 : 5

225 135 180 225 225 : 5


HGC300
HGT500 265 159 212 265 265 : 5 1 - 2.5 1NO1NC HGC400
HGC500
(W x H x D)
300 180 240 300 300 : 5
180 x 179.3 x 205.2 mm
2.4 kg
400 240 320 400 400 : 5

500 300 400 500 500 : 5

630 378 504 630 630 : 5

HGC630
HGT800 1 - 2.5 1NO1NC
HGC800
(W x H x D)
245 x 209.9 x 197 mm 800 480 640 800 800 : 5
6.2 kg

40 HYUNDAI ELECTRIC
Code Notes
Thermal Overload Relay
Installation Metho d
(Characteristics Class 10 A)
Screw Type Terminal
(W/Terminal Cover)
Method 1.Conne ct CT with MC dir ectly.
K-Type H-Type
(3 phase, 3 elements) (3 phase, 2 elements)

HGT150K A0080S HGT150H A0080S

HGT150K A0115S HGT150H A0115S HGC115 HGC185


HGC130 HGC225
HGT150K A0130S HGT150H A0130S HGC150 HGC265

HGT150K A0150S HGT150H A0150S

HGT265K A0080S HGT265H A0080S

HGT265K A0115S HGT265H A0115S

HGT265K A0130S HGT265H A0130S

HGT265K A0150S HGT265H A0150S

HGT265K A0185S HGT265H A0185S


HGT150 HGT265
HGT265K A0225S HGT265H A0225S

HGT265K A0265S HGT265H A0265S

HGT400K A0150S HGT400H A0150S HGC300 HGC630


HGC400 HGC800
HGT400K A0185S HGT400H A0185S HGC500

HGT400K A0225S HGT400H A0225S

HGT400K A0265S HGT400H A0265S

HGT400K A0300S HGT400H A0300S

HGT400K A0400S HGT400H A0400S

HGT500K A0500S HGT500H A0500S

HGT800K A0630S HGT800H A0630S

HGT500 HGT800

HGT800K A0800S HGT800H A0800S

HYUNDAI ELECTRIC 41
| HG-Series | Magnetic Contactors & Overload Relays

Ratings and Ordering Code


Control Relay (HGR)
Rating HGR-X (AC) HGR-P (DC)

HGR-P (DC)
Model HGR-X (AC)
Permanent Magnetic
Rated Insulation IEC 60947 V AC750
Voltage[Ui] VDE0660 V AC1,000
Rated Thermal Current [ Ith ] (AC1) A 16
Rated AC15 220 V A 4
Current 380 V 3
[ le ] 440 V 3
500 V 2
690 V 2
DC12 24 V 4
(Resistive 48 V 2.5
Load) 125 V 1.1
250 V 0.3
DC13 24 V 4
(Coil Load) 48 V 2.5
125 V 1.1
250 V 0.3
UL/CSA 1) AC120 V 6
AC240 V 3
DC125 V 1.1
DC250 V 0.3
Mechanical Lifetime X 10,000 1,500 1,000
Cable Size ㎟ 2 x 0.75-2.5
Operating Frequency (per hour) Times 3,000 1,800
Maximum Fuse Plug-fuse (Fast/Slow) A 35/25
Rating MCB (C curve) 16
HRC fuse (DIN/BS88) 25
Mounting Method Screw & DIN-Rail
Auxilliary Contacts 4NC
1NO + 3NC
2NO + 2NC
3NO +1NC
4NO
Coil Power A/C Inrush VA/W 80/64 -
Consumption (60Hz) Hold 8/2.5 -
D/C Inrush/Hold W - 5
Dimensions A/C WxHxD mm 44 x 75 x 80 -
D/C - 44 x 75 x 93.8
W A/C kg 0.3 -
D/C - 0.45
※ 1) Contact Rating Code: A300 - P150
※ Please be careful in wiring of coil terminal +,- polarity with HGC-P model.

Operation Features
HGR (AC220 V, 60 Hz) HGR-P
Model
22 40 44 80 22 40 44 80
Operation
Making 120 - 170 120 - 170 120 - 170 120 - 170 65 - 70 70 - 75 65 - 70 75 - 80
Voltage
(V)
Breaking 70 - 110 70 - 110 70 - 110 70 - 110 12 - 15 15 - 18 12 - 15 15 - 20

Operation Coil On→No Contact On 15 - 25 15 - 25 15 - 25 15 - 25 45 - 55 65 - 75 50 - 60 65 - 75


Time Coil On→NC Contact Off 10 - 25 10 - 25 40 - 50 40 - 50
(msec) Coil Off→NO Contact Off 5 - 25 5 - 25 5 - 25 5 - 25 20 - 30 10 - 20 20 - 30 10 - 20
Coil Off→NC Contact On 10 - 25 10 - 25 25 - 35 25 - 35

42 HYUNDAI ELECTRIC
Order Information

Operation Contacts Combination


Voltage (V) 4NC 1NO + 3NC 2NO + 2NC 3NO + 1NC 4NO
AC60 Hz 24 HGR 04XS A24 HGR 13XS A24 HGR 22XS A24 HGR 31XS A24 HGR 40XS A24
48 HGR 04XS A48 HGR 13XS A48 HGR 22XS A48 HGR 31XS A48 HGR 40XS A48
110 HGR 04XS A110 HGR 13XS A110 HGR 22XS A110 HGR 31XS A110 HGR 40XS A110
120 HGR 04XS A120 HGR 13XS A120 HGR 22XS A120 HGR 31XS A120 HGR 40XS A120
208 HGR 04XS A208 HGR 13XS A208 HGR 22XS A208 HGR 31XS A208 HGR 40XS A208
220 HGR 04XS A220 HGR 13XS A220 HGR 22XS A220 HGR 31XS A220 HGR 40XS A220
240 HGR 04XS A240 HGR 13XS A240 HGR 22XS A240 HGR 31XS A240 HGR 40XS A240
380 HGR 04XS A380 HGR 13XS A380 HGR 22XS A380 HGR 31XS A380 HGR 40XS A380
440 HGR 04XS A440 HGR 13XS A440 HGR 22XS A440 HGR 31XS A440 HGR 40XS A440
480 HGR 04XS A480 HGR 13XS A480 HGR 22XS A480 HGR 31XS A480 HGR 40XS A480
600 HGR 04XS A600 HGR 13XS A600 HGR 22XS A600 HGR 31XS A600 HGR 40XS A600
AC50 Hz 24 HGR 04XS X24 HGR 13XS X24 HGR 22XS X24 HGR 31XS X24 HGR 40XS X24
42 HGR 04XS X42 HGR 13XS X42 HGR 22XS X42 HGR 31XS X42 HGR 40XS X42
48 HGR 04XS X48 HGR 13XS X48 HGR 22XS X48 HGR 31XS X48 HGR 40XS X48
100 HGR 04XS X100 HGR 13XS X100 HGR 22XS X100 HGR 31XS X100 HGR 40XS X100
110 HGR 04XS X110 HGR 13XS X110 HGR 22XS X110 HGR 31XS X110 HGR 40XS X110
220 HGR 04XS X220 HGR 13XS X220 HGR 22XS X220 HGR 31XS X220 HGR 40XS X220
240 HGR 04XS X240 HGR 13XS X240 HGR 22XS X240 HGR 31XS X240 HGR 40XS X240
380 HGR 04XS X380 HGR 13XS X380 HGR 22XS X380 HGR 31XS X380 HGR 40XS X380
400 HGR 04XS X400 HGR 13XS X400 HGR 22XS X400 HGR 31XS X400 HGR 40XS X400
440 HGR 04XS X440 HGR 13XS X440 HGR 22XS X440 HGR 31XS X440 HGR 40XS X440
500 HGR 04XS X500 HGR 13XS X500 HGR 22XS X500 HGR 31XS X500 HGR 40XS X500
550 HGR 04XS X550 HGR 13XS X550 HGR 22XS X550 HGR 31XS X550 HGR 40XS X550
DC 24 HGR 04PS D24 HGR 13PS D24 HGR 22PS D24 HGR 31PS D24 HGR 40PS D24
Permanent 48 HGR 04PS D48 HGR 13PS D48 HGR 22PS D48 HGR 31PS D48 HGR 40PS D48
Magnetic
110 HGR 04PS D110 HGR 13PS D110 HGR 22PS D110 HGR 31PS D110 HGR 40PS D110
125 HGR 04PS D125 HGR 13PS D125 HGR 22PS D125 HGR 31PS D125 HGR 40PS D125
200 HGR 04PS D200 HGR 13PS D200 HGR 22PS D200 HGR 31PS D200 HGR 40PS D200
220 HGR 04PS D220 HGR 13PS D220 HGR 22PS D220 HGR 31PS D220 HGR 40PS D220
Contact A1 A1 A1 A1 A1
11 21 31 41 11 23 31 41 13 21 31 43 13 21 33 43 13 23 33 43
Arrangement

12 22 32 42 12 24 32 42 14 22 32 44 14 22 34 44 14 24 34 44
A2 A2 A2 A2 A2

S
Surge
Accessories Accessories Absorber
A

Front Satety
˙HGR has DC and AC types, and 5 types of possible Cover
contact configurations. Auxiliary Contact
Block
˙HGR follows IEC 60947 and protection degree is IP20. (Front Mounting)
˙Usable temperature range is -25 - 40 ℃. Mechanical
Latching Block ※ Maximum combination of front mounting
˙HGR which has fast response time is appropiate for
auxilliary contact (HGC-TB) is 4NC. when
application of control circuit and factory automation. Electronic Timer more than 4NC is applied, it might cause
˙Applicable standard misoperation.

IEC 60947-5-1, VDE0660, CENELEC-EN50011

HYUNDAI ELECTRIC 43
| HG-Series | Magnetic Contactors & Overload Relays

Ratings and Ordering Code


Capacitor Switching Contactor

Products Rating Components


Capacitor Capacity, kVAR (Appropriate Ambient Temperature 55 ℃, 50 Hz/60 Hz) Contactors
Exterior Model Auxilliary
220 V 230/240 V 400/415 V 440 V 500/550 V 690 V Model
Contacts

HGC9C 5 5 9.7 9.7 14 14 HGC9 2NO + 2NC

HGC12C 6.7 6.7 12.5 12.5 18 18 HGC12 2NO + 2NC

HGC18C 8.5 8.5 16.7 16.7 24 24 HGC18 2NO + 2NC

HGC25C 10 10 18 18 26 26 HGC25 2NO + 2NC

HGC32C 14 16 27.5 30 34 45 HGC32 2NO + 2NC

HGC40C 20 20 30 33.3 48 48 HGC40 2NO + 2NC

HGC50C 21 24 40 45 50 65 HGC50 2NO + 2NC

HGC65C 25 25 46 46 66 66 HGC65 2NO + 2NC

HGC75C 30 30 54 54 78 78 HGC75 2NO + 2NC

HGC85C 35 35 60 60 92 92 HGC85 2NO + 2NC

HGC100C 50 50 80 80 100 100 HGC100 2NO + 2NC

44 HYUNDAI ELECTRIC
Components Order Information Notes
Capacitor Unit AC 1)
Auxilliary Capacitor Switching Contactor
Model 220 V, 60 Hz 220 V, 50 Hz
Contacts

1NO HGC9C 32NS A220 HGC9C 32NS X220


HGC CU40
1NC HGC9C 23NS A220 HGC9C 23NS X220
Capacitor Switching Unit
1NO HGC12C 32NS A220 HGC12C 32NS X220
HGC CU40
Damping Resistors
1NC HGC12C 23NS A220 HGC12C 23NS X220

1NO HGC18C 32NS A220 HGC18C 32NS X220 Contactor


HGC CU40
1NC HGC18C 23NS A220 HGC18C 23NS X220

1NO HGC25C 32NS A220 HGC25C 32NS X220


˙Capacitor switching contactor is combined with magnetic
HGC CU40 contactor
1NC HGC25C 23NS A220 HGC25C 23NS X220 ˙Contactor is assembled with damping resistors which limit
the high in-rush current when the capacitors are switched
1NO HGC32C 32NS A220 HGC32C 32NS X220 on. They are assembled with early-make contact block, which
is switched on before the main contacts, thus, limiting the
HGC CU40
in-rush current.
1NC HGC32C 23NS A220 HGC32C 23NS X220
˙Capacitor switching unit is composed of 3 NO main contacts
and 1 auxilliary contact (1NO or 1NC).
1NO HGC40C 32NS A220 HGC40C 32NS X220 ˙When power is supplied, capacitor creates oscillation
HGC CU40 frequency (1~15KHZ) and generates transient current (over
1NC HGC40C 23NS A220 HGC40C 23NS X220 180 ln). Capacitor switching unit limits the transient current,
thus, protects main contacts.
˙When power is supplied to magnetic contactor, the value of
1NO HGC50C 32NS A220 HGC50C 32NS X220 maximum current is reduced as following cases.
HGC CU100 - Inductance of main power supply is too high.
1NC HGC50C 23NS A220 HGC50C 23NS X220 - Rating of line transformer is too low.
- Short circuit of transformer is too high.
1NO HGC65C 32NS A220 HGC65C 32NS X220
HGC CU100
Making & Breaking Frequency and Lifetime
1NC HGC65C 23NS A220 HGC65C 23NS X220
Making & Breaking Frequency 240 Cycles/h
1NO HGC75C 32NS A220 HGC75C 32NS X220 Electrical Ue ≤ 440 Vac 250,000
HGC CU100 Lifetime
(AC-6b) 500 Vac ≤ Ue ≤ 690 Vac 100,000
1NC HGC75C 23NS A220 HGC75C 23NS X220

1NO HGC85C 32NS A220 HGC85C 32NS X220 Order Information (Only Capacitor Unit)
HGC CU100
Auxiliary
1NC HGC85C 23NS A220 HGC85C 23NS X220 Model Order Information Notes
Contact
1NO HGCCU40/100 10N Damping
1NO HGC100C 32NS A220 HGC100C 32NS X220 HGCCU40/100 resistors:
HGC CU100 1NC HGCCU40/100 01N 6 EA
1NC HGC100C 23NS A220 HGC100C 23NS X220

※ 1) Operation Voltage
- 50 Hz: 24, 48, 110, 120, 220, 240, 380, 440 V - 60 Hz: 24, 48, 110, 120, 220, 240, 380, 440 V

HYUNDAI ELECTRIC 45
| HG-Series | Magnetic Contactors & Overload Relays

Accessories

9 - 100 AF
6

5
2

1
8

9 - 100 AF

1 Auxiliary Contact Block 4 Timer HGC ET 7 Thermal Overload Relay HGT


(Front Side) HGC TB 48 page 53 page 36 page
2 Auxiliary Contact Block 5 Interlock Unit HGC IU 8 Separate Mounting Base HGTMB
(Left/Right Side) HGC SB 48 page 50 page 37, 39 page
3 Mechanical Latching Block 6 Surge Absorber HGC RC/CD 9 Front Satety Cover HGCFC 100
HGC LB 100 51 page 52 page 55 page

46 HYUNDAI ELECTRIC
115 - 800 AF

2
1

115 - 800 AF

1 Auxiliary Contact Block HGC SB 3 Thermal Overload Relay HGT 4 Front Satety Cover HGCFC
48 page 40 page 55page
2 Interlock Unit HGC IU
50 page

HYUNDAI ELECTRIC 47
| HG-Series | Magnetic Contactors & Overload Relays

Accessories
Auxilliary Contact Block

Products Rating
Exterior Model Contacts Rating

IEC AC690 V
Rated Insulation
Voltage (Ui)
UL AC600 V

Rated Thermal Current (Ith) 16A

120 V 6A

240 V 4A

Operation 380 V 3A
Front
Current
AC15
(Coil Load) 440 V 3A

HGC TB 500 V 2A

690 V 2A

24 V 4A

48 V 2.5 A

Operation 125 V 1.1 A


Current
DC13
(Coil Load) 250 V 0.3 A

480 V 0.2 A

600 V 0.2A

Based on IEC 60947-4 Based on UL & CSA


Rated Insulation Voltage (Ui) AC750 V Thermal Current 16 A
Rated Thermal Current (lth) 16 A 120 V 6A
Side Operation
Operation 110 V 10 A 240 V 3A
Current
Current 220 V 8A 480 V 1.5 A
(AC)
AC12 440 V 6A 600 V 1.2 A
(Resistive Load) 690 V 2A 125 V 1.1 A
Operation
Operation 110 V 6A 250 V 0.55 A
Current
Current 220 V 4A 440 V 0.2 A
(DC)
H
HGC SB AC15 440 V 3A 600 V 0.2 A
(Coil Load) 690 V 2A ※ Contact Rating Code: A600 - P300

Operation 24 V 4A
Current 48 V 2.5 A
DC12 125 V 1.1 A
(Resistive Load) 250 V 0.3 A
Operation 24 V 4A
Current 48 V 2.5 A
DC13 125 V 1.1 A
(Coil Load) 250 V 0.3 A

48 HYUNDAI ELECTRIC
Contacts Combination Order Information Notes
Applicable
Combination Arrangement W/Terminal Cover Weight Install Method
Contactor s
51 61

2NC HGC TB02NS


52 62

53 61

1NO + 1NC HGC TB11NS


54 62
0.031
53 63
Front Auxiliary Contacts

2NO HGC TB20NS


54 64

51 61 71 81

4NC HGC TB04NS


52 62 72 82
HGC9 - 100
51 63 71 81
HGR

1NO + 3NC HGC TB13NS


52 64 72 82

53 61 71 83

2NO + 2NC HGC TB22NS


54 62 72 84
0.053
53 61 73 83

3NO + 1NC HGC TB31NS


54 62 74 84

53 63 73 83
※ Maximum combination of b auxiliary
4NO HGC TB40NS contacts is 4NC.
54 64 74 84

Side Auxiliary Contacts

HGC SB40 11NS 0.028 HGC9 - 40

53/84 61/72

1NO + 1NC HGC SB100 11NS 0.053 HGC50 - 100


54/83 62/71

HGC SB800 11NS 0.042 HGC115 - 800


※ Maximumm combination of b auxiliary
contacts is 4NC.

HYUNDAI ELECTRIC 49
| HG-Series | Magnetic Contactors & Overload Relays

Accessories
Mechanical Interlock Unit
Mechanical interlock unit is a device provided to ensure that the magnetic contactor is engaged in during reverse operation.
Mechanical interlock unit provides reliable interlocking between two contactors.

Rating and Sele ction


Code Applicable Contactor Weight (kg)
HGC IU40 HGC9 - 40 0.03
HGC IU100 HGC50 - 100 0.03
HGC IU265 HGC115 - 265 0.081
HGC IU800 HGC300 - 800 0.101

Wire Kit
Sets of power connections for reversing contactor.

Rating and Sele ction


Code Applicable Contactor Weight (kg)
HGC RB18 HGC9 - 18 0.2
HGC RB40 HGC25 - 32 0.2
HGC RB65 HGC40 - 65 0.3
HGC RB100 HGC75 - 100 0.5

Handling
Mechanical interlock unit must not be installed vertically.
the Interlock should be connected via NC contacts for stable operation.
Please remove side auxiliary contact block first between contactors (HGC115 - 800),
then install mechanical interlock unit.
Simultaneous closing by excessive force may cause damage.
Mechanical interlock unit is not applicable for DC type HGC40 - 100.

HGC9 - 100 HGC115 - 800

After disassambling side auxilliary contacts, install


the mechanical interlock unit between contactors.

50 HYUNDAI ELECTRIC
Mechanical Latching Block
Mechanical latcing block keeps the contactor and control relay in the energized state even after a power failure.
Mechanical latching block which is designed as a module is easy to assemble with magnetic contactor or control relay.

Order Information

Applicable
Model Code Current Operation Voltage
Contactor
HGC LB100 F024 24 V
HGC LB100 F048 48 V
AC/DC HGC9 - 100
HGC LB100 HGC LB100 F110 100 - 125 V
HGR
HGC LB100 F220 200 - 240 V
HGC LB100 A440 AC 440 V

Rating and Sele ction

Coil Power VA 25
Consumption W 20
Operation Voltage V (0.85 - 1.1) x Uc
Operation Frequency Cycle/h 1,200
Operation AC 24, 48, 100 - 125, 200 - 240 V 440 V
Voltage DC 24, 48, 100 - 125, 200 - 240 V
Mechanical Lifetime X 10,000 50
Weight kg 0.1

Handling Circuit Diagram


˙Mechanical latching block starts to latch the contactor or control relay when it is
energized, and keep latching during coil voltage drop-out of contactor or control
relay.
MC
A1
˙To Turn OFF
- Manual: Push up the lever to "O" position. E1
MC
- Electrical: Supply power to the mechanical latching block. HGC LB

: The power should be OFF before supplying power to the latching block. E2
A2

˙To Turn ON
- By pushing "I", located in the center of latching block, latching block can start to
latch without the energized coil. ※ A1/A2: Coil Terminal,
E1/E2: Latching Block Terminal

˙Caution
- Contactor (or control relay) and mechanical latching block should not be used at
the same time to supply control power.
- Mechanical latching block must not receive control power for more than 1 second.
- Please refer to the circuit diagram on the right.

HYUNDAI ELECTRIC 51
| HG-Series | Magnetic Contactors & Overload Relays

Accessories
Surge Absorber
Surge Absorber (RC-Unit)
˙Surge voltage occurs during the operation of contactor or control relay, and it is
normally 10 - 20 times of rated voltage. Surge absorber drops the surge voltage
less than 3 times of rated voltage.
˙Surge absorber is required on accurate control circuit, especially for PLC circuit.
˙Surge absorber prevents electronic components from high surge voltage damage.
˙Surge absorber is applicable for both 50 Hz and 60 Hz. (for RC-Unit only)

Rating and Selection

Operation Applicable
Product Code Weight (kg)
Voltage Contactor A1
R
HGC RC40 Y048 AC24 - 48 V
HGC RC40 Y220 AC110 - 220 V HGC9 - 32, HGR C
HGC RC40 Y380 AC240 - 380 V
RC-Unit 0.029 A2
HGC RC100 Y048 AC24 - 48 V
HGC RC100 Y220 AC110 - 220 V HGC40 - 100
HGC RC100 Y380 AC240 - 380 V

Clamping Diode
˙Clamping diode is used for the purpose of preventing counter electromotive force
on DC power supply.
˙Clamping diode has to be installed when coil is connected in parallel.
˙Clamping diode prevents electronic components from burning by counter
electromotive force.

Rating and Selection +A1

Operation Applicable
Product Code Weight (kg)
Voltage Contactor
Clamping Diode HGC CD100 DC24 - 220 V HGC9 - 100, HGR 0.029 -A2

52 HYUNDAI ELECTRIC
Electronic Timer Block
˙Electronic timer block has modularized design which is space-saving and easy-
assembling model.
˙Wide voltage range of both AC and DC is applicable.
˙Electronic timer block has both on-delay and interval function in one timer and it is
suitable for various applications including Y-△ starter.

Rating and Selection


Code Applicable Contactor Operation Voltage
HGC ET1 AC/DC90 - 240 V
HGC9 - 100, HGR
HGC ET2 AC/DC24 - 60 V

Rating and Features


Model Code HGC ET1 HGC ET2
Voltage Band AC/DC V 90 - 240 24 - 60
Operation Voltage V (0.8 - 1.1) x rated voltage U~U-
Breaking Capacity VA 90
17
Maximum Load VA 15 K1
Position A 10 - 220 Timer
A1
Delay Time 18
Position B 0.15 - 15
A1
Precision % ±5
K2 MC
% 0.1
Error Ratio A2
Time 50 ms U~U+
Weight kg 0.053
※ A1/A2: Coil Terminal 17/18: Timer Terminal

Operation Concept Map

※ After power is off, reoperation delay time is 150 ms.

min 150 ms min 150 ms

AC- AC-

t t

Timer17,18 Timer17,18

˙Position 1: On-Delay / t: Control Time 0.15....220 sec ˙Position 2: Interval Timer

HYUNDAI ELECTRIC 53
| HG-Series | Magnetic Contactors & Overload Relays

Accessories
Control Coil

Product Operation Voltage Code


Applicable Contactor
Frequency V
HGC9 - 18 HGC25 - 40 HGC50 - 65 HGC75 - 100
24 HGCOL18 A24 HGCOL40 A24 HGCOL65 A24 HGCOL100 A24
48 HGCOL18 A48 HGCOL40 A48 HGCOL65 A48 HGCOL100 A48
110 HGCOL18 A110 HGCOL40 A110 HGCOL65 A110 HGCOL100 A110
120 HGCOL18 A120 HGCOL40 A120 HGCOL65 A120 HGCOL100 A120
AC60 Hz
220 HGCOL18 A220 HGCOL40 A220 HGCOL65 A220 HGCOL100 A220
240 HGCOL18 A240 HGCOL40 A240 HGCOL65 A240 HGCOL100 A240
380 HGCOL18 A380 HGCOL40 A380 HGCOL65 A380 HGCOL100 A380
440 HGCOL18 A440 HGCOL40 A440 HGCOL65 A440 HGCOL100 A440
24 HGCOL18 X24 HGCOL40 X24 HGCOL65 X24 HGCOL100 X24
48 HGCOL18 X48 HGCOL40 X48 HGCOL65 X48 HGCOL100 X48
110 HGCOL18 X110 HGCOL40 X110 HGCOL65 X110 HGCOL100 X110
120 HGCOL18 X120 HGCOL40 X120 HGCOL65 X120 HGCOL100 X120
AC50 Hz
220 HGCOL18 X220 HGCOL40 X220 HGCOL65 X220 HGCOL100 X220
240 HGCOL18 X240 HGCOL40 X240 HGCOL65 X240 HGCOL100 X240
380 HGCOL18 X380 HGCOL40 X380 HGCOL65 X380 HGCOL100 X380
440 HGCOL18 X440 HGCOL40 X440 HGCOL65 X440 HGCOL100 X440
24 HGCOL18 D24 HGCOL40 D24 HGCOL65 D24 HGCOL100 D24
48 HGCOL18 D48 HGCOL40 D48 HGCOL65 D48 HGCOL100 D48
DC 110 HGCOL18 D110 HGCOL40 D110 HGCOL65 D110 HGCOL100 D110
120 HGCOL18 D120 HGCOL40 D120 HGCOL65 D120 HGCOL100 D120
220 HGCOL18 D220 HGCOL40 D220 HGCOL65 D220 HGCOL100 D220
Applicable Contactor
Voltage V
HGC115 - 150 HGC185 - 265 HGC300 - 500 HGC630 - 800
AC24 - 26
24 HGCOL150 F24 HGCOL265 F24 - -
DC24

AC44 - 52
48 HGCOL150 F48 HGCOL265 F48 HGCOL400 F48 -
DC48

AC100-127
110 - - - HGCOL800 F110
DC100-110

AC100 - 127
220 HGCOL150 F220 HGCOL265 F220 HGCOL400 F220 -
DC100 - 110
※ When ordering
HGC115 - 800's AC200 - 240
220 - - - HGCOL800 F220
coil, AD Converter DC200 - 220
assembly will be
provided. 440 AC380 - 450 HGCOL150 F440 HGCOL265 F440 HGCOL400 F440 HGCOL800 F440

※ Control relay coils are marked as HGROL A220, D100, etc., and P type is not for sale indivisually.

54 HYUNDAI ELECTRIC
Contacts and Covers

Product Model Contactor Code Conponents


Main Contact Applicable Contactor 1 SET Composition
HGC9 HGCTIP9
HGC12 HGCTIP12
HGC18 HGCTIP18
HGC25 HGCTIP25
HGC32 HGCTIP32
HGC40 HGCTIP40
HGC50 HGCTIP50
Moving Contact
HGC65 HGCTIP65
HGC75 HGCTIP75
HGC85 HGCTIP85
HGC100 HGCTIP100 Move Contact: 3 EA
HGCTIP
HGC115 HGCTIP115 Fix Contact: 6 EA
HGC130 HGCTIP130
HGC150 HGCTIP150
HGC185 HGCTIP185
HGC225 HGCTIP225
HGC265 HGCTIP265
HGC300 HGCTIP300
Fixed Contact HGC400 HGCTIP400
HGC500 HGCTIP500
HGC630 HGCTIP630
HGC800 HGCTIP800
Terminal Cover
HGC9 - 18 HGCPC18
HGC18 - 40 HGCPC40 Main Terminal Cover: 2 EA
Coil Terminal Cover: 2 EA
HGC50 - 65 HGCPC65 Auxiliary Terminal Cover: 2 EA
Main Terminal Cover
HGC75 - 100 HGCPC100
HGCPC
HGC115 - 150 HGCPC150
HGC185 - 265 HGCPC265 Main Terminal Cover: 2 EA
Coil Terminal Cover: 1 EA
Coil Terminal Cover HGC300 - 500 HGCPC500 Auxiliary Terminal Cover: 8 EA
HGC630 - 800 HGCPC800
Front Protection Cover
HGC9 - 100 HGCFC100
HGC115 - 150 HGCFC150
HGCFC HGC185 - 265 HGCFC265 1 EA
HGC300 - 500 HGCFC400
HGC630 - 800 HGCFC800

HYUNDAI ELECTRIC 55
| HG-Series | Magnetic Contactors & Overload Relays

Technical Information
Features and Applications
Contactors can be selected according to categories: Rated thermal current (lth), rated operating current (le), making and breaking
capacities, electrical and mechanical endurance, and utilization.

AC1 Non-inductive or slightly inductive loads, resistance furnaces


AC2 Slip-ring motors: starting, plugging
AC3 Squirrel cage motors: starting, switching off motors during running
AC4 Squirrel cage motors: plugging, inching
AC12 Resistive heating loads
AC15 Coil loads
DC1 Non-inductive or slightly inductive loads, resistance furnaces
DC3 Shunt motors: starting, plugging, and inching
IEC 60947
DC5 Series motors: starting, plugging, and inching
DC12 Resistive heating loads
DC13 Coil loads

Making and Breaking Capacities According to Utilization Categories


Making Making & Breaking
Category
Current Voltage Cos φ Cycles Current Voltage Cos φ Cycles
AC1 - - - - 1.5 Ie 1.05 Ue 0.8 50
AC2 - - - - 4.0 Ie 1.05 Ue 0.65 50
AC3 10 Ie Ue 0.45 (≤100 A) 50 8.0 Ie 1.05 Ue 0.45 (≤100 A) 50
AC4 12Ie Ue 0.35 (>100 A) 50 10.0 Ie 1.05 Ue 0.35 (>100 A) 50
AC15 - - - - 10 Ie 1.1 Ue 0.3 10
DC1 - - - - 1.5 Ie 1.05 Ue 1 50
DC3 - - - - 4.0 Ie 1.05 Ue 2.5 50
DC5 - - - - 4.0 Ie 1.05 Ue 15 50
DC13 - - - - 1.1 Ie 1.1 Ue 6P 10

Operating Times According to Utilization Categories


Making & Breaking
Category
Current Voltage Cos φ On-Time Cycles
AC1 1.0 Ie 1.05 Ue 0.8 0.05 Sec 6,000
AC2 2.0 Ie 1.05 Ue 0.65 0.05 Sec 6,000
AC3 2.0 Ie 1.05 Ue 0.45 (le≤100 A) 0.05 Sec 6,000
AC4 6.0 Ie 1.05 Ue 0.35 (le>100 A) 0.05 Sec 6,000
AC15 10 Ie 1.1 Ue 0.3 0.05 Sec 6,000
DC1 1.0 Ie 1.05 Ue 1 0.05 Sec 6,000
DC3 2.5 Ie 1.05 Ue 2 0.05 Sec 6,000
DC5 2.5 Ie 1.05 Ue 7.5 0.05 Sec 6,000
DC13 1.1 Ie 1.1 Ue 6P 0.05 Sec 6,000

Electrical Endurance According to Utilzation Categories


Making Breaking
Category
Current Voltage Cos φ Current Voltage Cos φ
AC1 1.0 Ie 1 Ue 0.95 1 Ie 1 Ue 0.95
AC2 2.5 Ie 1 Ue 0.65 2.5 Ie 1 Ue 0.65
AC3 6 Ie 1 Ue 0.65 (le≤17 A) 6 Ie 0.17 Ue 0.65 (le≤17 A)
AC4 6 Ie 1 Ue 0.35 (le>17 A) 6 Ie 1 Ue 0.35 (le>17 A)
DC1 1 Ie 1 Ue 1 1 Ie 1 Ue 1
DC3 2.5 Ie 1 Ue 2 2.5 Ie 1 Ue 2
DC5 2.5 Ie 1 Ue 7.5 2.5 Ie 1 Ue 7.5

※ Ie: Rated operational current Ue: Rated operational voltage

56 HYUNDAI ELECTRIC
Selections of AC3 and AC4 Contactors
˙When operation frequency is lower than the recommendation, the load capacities can be increased, but should not exceed the
rated making and breaking capacities of the contactors. If the thermal overload relay is used, the short-circuit protection should
be carefully considered and the recommended fuse ratings should be obeyed.
˙The contactors can be chosen according to the electrical lifetime by means of the following diagrams.

AC3 Electrical Lifetime Curve (380 - 440 VAC)

The electrical lifetime is calculated by


50

00

00
C1
5

C3

C8
C8

HG
the following formula if the load consist
HG

HG
HG 185 130

Millions of
HG

5
2

30
26
0 C3

5 0

00 5

C6
C GC
C6 C5

C1 C7

HG HGC
Operating
C4 HG

HG
HG HG

HG HG

HG H

25

of AC3 and AC4 category.


15

HG 00
00
HG 8
2

HG 5

Cycles
C2
C1
C1

C1

C2
HG 9

C4
C5
C

HG
HG

HG

10
1
5 L=
P1/L1 + P2/L2 + … + Pn/Ln
3
2

1
˙L: Electrical lifetime of contactor
0.5 ˙L1: Electrical lifetime in AC3 duty
0.3 ˙L2: Electrical lifetime in AC4 duty
0.2 ˙P1: Coefficient of use in AC3 duty
2 3 5 10 20 30 50 100 200 300 500 1,000

Rated Current (A) ˙P2: Coefficient of use in AC4 duty


˙P1 + P2 + … + Pn = 1

AC4 Electrical Lifetime Curve (380 - 440 VAC)


※ Example
15

30
HG 00

Millions of Motor: 80 A full load current at AC 440 V, 480 A


C1

C6
00 0 C3

Operating
H C1 GC HG

C8 C50 HG
HG HG 65
0

HG 22 5 50

Cycles starting current (6 times of rated current)


30 10
C1 GC 5
HG 2 25

2
GC 8 1
H 5 H C7

00 GC
C3 GC

C8 G

AC3 use: 70 A rated current with 95 %


C4 5H
HG H
G H
HG H

HG 40
8

H 65
HG 0
HG 12
C1

C5
C9

C
C

coefficient
HG

HG

10
AC4 use: 70 A rated current (420 A starting
5
current) with 5 % coefficient

3
2
106
1
L= = 0.47 x 106
0.95/2.0 + 0.05/0.03
0.5

0.3
0.2
˙On AC3 electrical lifetime curve, the life
0.1 time of HGC is 2.0 x 106
0.05 (When operation current is 70 A)
0.03
˙On AC4 electrical lifetime curve, the life
0.02
time of HGC100 is 0.03 x 106
0.01
(When operation current is 400 A)
0.005
2 3 5 10 20 30 50 100 200 300 500 1,000

Rated Current (A)

HYUNDAI ELECTRIC 57
| HG-Series | Magnetic Contactors & Overload Relays

Technical Information
Coil Characteristics

Contactor Model HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
AC Coil AC operation Pull-in VA 80 80 80 80 80 80 200 200 300 300 300
Power Consumption

DC Coil coil(220 V/60 Hz) Hold-in VA/W 10/2.5 10/2.5 10/2.5 10/2.5 10/2.5 10/2.5 15/5 15/5 25/10 25/10 25/10
DC operation coil Pull-in W 10 10 10 10 10 10 200 200 350 350 350
Hold-in W 10 10 10 10 10 10 5 5 8 8 8
AC & DC AC operation coil Pull-in VA - - - - - - - - - - -
Common (220 V/60 Hz) Hold-in VA/W - - - - - - - - - - -
Coil
AC operation coil Pull-in VA - - - - - - - - - - -
(110 V/60 Hz) Hold-in VA/W - - - - - - - - - - -
DC operation coil Pull-in W - - - - - - - - - - -
Hold-in W - - - - - - - - - - -
AC Coil Making AC Control msec 12 - 30 12 - 30 12 - 30 12 - 30 12 - 30 12 - 30 9 - 18 9 - 18 15 - 30 15 - 30 15 - 30
Operating Time

DC Coil Coil ON → DC Control 45 - 55 45 - 55 45 - 55 45 - 55 45 - 55 45 - 55 10 - 18 10 - 18 15 - 30 15 - 30 15 - 30


Main contact ON
AC & DC AC Control - - - - - - - - - - -
Common Coil DC Control - - - - - - - - - - -
AC Coil Breaking AC Control 8 - 15 8 - 15 8 - 15 8 - 15 8 - 15 8 - 15 13 - 20 13 - 20 13 - 20 13 - 20 13 - 20
DC Coil Coil Off→ DC Control 6 - 18 6 - 18 6 - 18 6 - 18 6 - 18 6 - 18 13 - 20 13 - 20 13 - 20 13 - 20 13 - 20
Main contact Off
AC & DC AC Control - - - - - - - - - - -
Common Coil DC Control - - - - - - - - - - -
Control TR

AC or DC Operation Coil Min. VA


60 60 60 60 60 60 150 150 200 200 200
Capacities
AC/DC Common Coil - - - - - - - - - - -
Coil Control Voltage

1) Application voltage: 85 - 110 % Category Coil Operation Voltage


2) Applied with higher rated voltage could shorten
AC 50 Hz 24, 48, 110, 120, 220, 240, 380, 440 V
the lifetime of coil and electromagnetic parts,
even make it burn. AC 60 Hz 24, 48, 110, 120, 220, 240, 380, 440 V
3) If other coil voltage is applied, please contact HEES. DC 24, 48, 110, 120, 220 V

※ The operating time of AC/DC common coil type MC is average time in the condition of
AC220 V 60 HZ, and DC110 V. A1 A1
※ For HGC9-100, A1(A2) on line side is internally connected to A1(A2) on load side.
A2 A2
Be careful not to wire incorrectly. It results in a short circuit failure.
Line Load

Auxiliary Contact Specification

IEC 60947 Standard


Rated Insulation
AC750 V
Voltage (Ui)
Conventional
16 A
Thermal Curr ent (lth)
AC12 (Resistive Load) AC15 (Coil Load) DC12 (Resistive Load) DC13 (Coil Load)

Rated 110 V 10 A 110 V 6A 24 V 4A 24 V 4A


Operational 220 V 8A 220 V 4A 48 V 2.5 A 48 V 2.5 A
Current 440 V 6A 440 V 3A 125 V 1.1 A 125 V 1.1 A
690 V 2A 690 V 2A 220 V 0.3 A 250 V 0.3 A

58 HYUNDAI ELECTRIC
HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
- - - - - - - - - - -
- - - - - - - - - - -
- - - - - - - - - - -
- - - - - - - - - - -
530 530 530 360 360 360 390 390 390 1,700 1,700
7.4/3.8 7.4/3.8 7.4/3.8 9.3/5.8 9.3/5.8 9.3/5.8 9.3/5.8 9.3/5.8 9.3/5.8 17.1/10.6 17.1/10.6
240 240 240 250 250 250 250 250 250 850 850
3.3/2.1 3.3/2.1 3.3/2.1 6.4/4.4 6.4/4.4 6.4/4.4 6.4/4.4 6.4/4.4 6.4/4.4 10.5/8 10.5/8
193 193 193 420 420 420 420 420 420 850 850
2.3 2.3 2.3 3.4 3.4 3.4 3.4 3.4 3.4 9.5 9.5
- - - - - - - - - - -
- - - - - - - - - - -
40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 40 - 80 45 - 150 45 - 150
70 - 80 70 - 80 70 - 80 35 - 45 35 - 70 35 - 70 35 - 70 35 - 70 35 - 70 45 - 150 45 - 150
- - - - - - - - - - -
- - - - - - - - - - -
18 - 25 18 - 25 18 - 25 40 - 50 40 - 50 40 - 50 35 - 50 35 - 50 35 - 50 45 - 150 45 - 150
15 - 20 15 - 20 15 - 20 35 - 45 35 - 45 35 - 45 35 - 45 35 - 45 35 - 45 45 - 150 45 - 150

- - - - - - - - - - -

200 200 200 200 200 200 200 200 200 1,000 1,000

AC/DC Common Coil AC/DC Common Coil

Nominal Nominal
AC DC AC DC
Voltage Voltage
24 V 24 - 26 V 24 V 48 V 44 - 52 V 48 V
48 V 44 - 52 V 48 V 110 V 100 - 127 V 100 - 110 V
220 V 100 - 240 V 110 - 220 V 220 V 200 - 240 V 200 - 220 V
440 V 380 - 450 V - 440 V 380 - 450 V -

Auxiliary
Contact

UL or CSA Standard
Thermal Current 16 A
AC DC

Rated 120 V 6A 125 V 1.1 A


Operational 240 V 3A 250 V 0.3 A
Current 480 V 1.5 A 440 V 0.2 A
600 V 1.2 A 600 V 0.2 A
※ Contact Rating Code: A600 - P300

HYUNDAI ELECTRIC 59
| HG-Series | Magnetic Contactors & Overload Relays

Technical Information
Rated Operational Current with DC Load

Operation
Connection Application HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
Voltage
24 V 10 12 18 20 25 35 50 65 65 75 80
DC1
48 V 10 12 18 20 25 35 40 65 65 65 65
Resistive Load
110 V 6 10 13 15 25 25 35 45 45 50 50
(L/R≤1ms)
220 V 3 7 8 10 12 12 15 15 15 20 20
DC3,DC5 24 V 8 12 12 20 25 35 45 45 45 65 65
2 Poles in DC Motor 48 V 4 6 6 15 20 20 25 25 25 40 40
Series Load 110 V 2.5 4 4 8 10 10 15 15 15 20 20
(L/R≤15ms) 220 V 0.8 1.2 1.2 2 3 3 3.5 3.5 3.5 5 5
24 V 8 12 12 20 25 35 - - - - -
DC13
48 V 4 6 6 12 15 15 - - - - -
Coil Load
110 V 2 3 3 3 4 4 - - - - -
(L/R≤40ms)
220 V 0.3 0.5 0.5 1.2 1.2 1.2 - - - - -
24 V 10 12 18 20 25 35 50 65 65 75 80
DC1
48 V 10 12 18 20 25 35 50 65 65 75 80
Resistive Load
110 V 8 12 18 20 25 35 50 65 65 75 80
(L/R≤1ms)
220 V 8 12 18 20 25 30 40 50 50 55 60
DC3,DC5 24 V 8 12 12 20 25 35 50 50 50 80 80
3 Poles in DC Motor 48 V 6 10 10 20 25 30 35 35 35 60 60
Series Load 110 V 4 8 8 15 20 20 30 30 30 50 50
(L/R≤15ms) 220 V 2 4 4 8 10 10 12 12 12 20 20
24 V 8 12 12 20 25 35 - - - - -
DC13
48 V 6 10 10 15 25 35 - - - - -
Coil Load
110 V 3 5 5 10 12 12 - - - - -
(L/R≤40 ms)
220 V 0.8 2 2 4 4 4 - - - - -

Operation
Connection Application HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
Voltage
24 V 100 120 150 180 220 260 300 400 500 630 800
DC1
48 V 100 100 120 180 180 220 240 240 300 630 800
Resistive Load
110 V 80 80 100 150 150 180 200 200 220 630 630
(L/R≤1ms)
220 V 50 50 100 150 150 180 200 200 220 630 630
DC3,DC5 24 V 100 120 150 180 220 260 300 400 500 630 800
2 Poles in DC Motor 48 V 60 60 100 150 150 180 200 200 260 630 800
Series Load 110 V 40 40 80 120 120 130 150 150 180 630 630
(L/R≤15ms) 220 V 30 30 60 80 80 80 90 90 130 210 210
24 V - - - - - - - - - - -
DC13
48 V - - - - - - - - - - -
Coil Load
110 V - - - - - - - - - - -
(L/R≤40ms)
220 V - - - - - - - - - - -
24 V 100 120 150 180 220 260 300 400 500 630 800
DC1
48 V 100 120 150 180 220 260 300 400 500 630 800
Resistive Load
110 V 100 100 150 180 220 260 300 400 500 630 630
(L/R≤1ms)
220 V 80 80 150 180 220 260 300 300 400 630 630
DC3,DC5 24 V 100 120 150 180 220 260 300 400 500 630 800
3 Poles in DC Motor 48 V 90 90 130 180 220 260 280 280 400 630 800
Series Load 110 V 80 80 120 150 150 180 200 200 260 630 630
(L/R≤15ms) 220 V 50 50 80 100 100 130 150 150 180 310 310
24 V - - - - - - - - - - -
DC13
48 V - - - - - - - - - - -
Coil Load
110 V - - - - - - - - - - -
(L/R≤40 ms)
220 V - - - - - - - - - - -

60 HYUNDAI ELECTRIC
Specification for Tranformer and Condenser Load

Load Operational Voltage HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
Single AC220 V 1 1.5 2 2.5 3 4 5 7 8 9 10
Trans- Phase AC440 V 1.5 2 3 4 5 7.5 10 15 17 18 20
former
Three AC220 V 2 3 3.5 4 5 6.5 10 12 13 15 18
(kVA)
Phase AC440 V 2.5 4 5 7.5 10 12 18 25 27 30 35
Condenser Three AC220 V 2 3 4 5 9 11 13 17 20 22 24
(kVAR) Phase AC440 V 3 4 6 10 16 20 24 34 40 45 48

Load Operational Voltage HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
Single AC220 V - 15 17 20 25 30 33 44 55 65 90
Trans- Phase AC440 V - 25 33 40 50 57 66 90 110 130 175
former
Three AC220 V - 25 30 35 42 48 57 75 90 110 150
(kVA)
Phase AC440 V - 42 60 70 85 95 100 150 180 220 300
Condenser Three AC220 V - 29 35 42 58 63 69 92 115 145 185
(kVAR) Phase AC440 V - 58 70 84 115 125 139 185 230 291 369

※ - The inrush current of transformer shall be less than 30 times of rated current (RMS).
- Electrical Lifetime: 100,000 times (IEC 60947-4-1, AC6a, 6b)

Light load - Maximum Incandescent Lamp Quantity Per Contactor

Lighting Load Application


The contactor for lighting load can be selected by the rated thermal current (Ith) on the condition that inrush current does not
exceed contactor's breaking capacity. Usually, lighting load switching frequency is smaller than the other applications, so electrical
lifetime would not be the major parameter to select contactor.

Incandescent Lamp
The contactor for incandescent lamps can be selected according to AC3 utilization category considering inrush current at hot condition.
The resistance of the incandescent lamp filament is small at cold condition, so the inrush current can be 13 - 16 times of the rated
current instantaneously. However, the inrush current at hot condition is limited to 7 - 10 times of rated current by circuit impedance and
self-heating. Therefore, it is recommended to consider the inrush current at hot condition rather than cold condition to select contactor.

Power Voltage 110 V


Lamp Power 100 W 150 W 200 W 250 W 300 W 500 W 1,000 W 1,500 W
HGC9 11 7 5 4 2 2 1 -
HGC12 14 8 6 5 4 2 1 -
HGC18 19 13 10 7 6 3 1 1
Contactor
HGC25 20 13 10 8 6 3 1 1
Model
HGC32 28 18 14 11 9 5 2 1
HGC40 38 25 19 15 12 7 3 2
HGC50 55 35 27 22 16 10 5 3

Power Voltage 220 V


Lamp Power 100 W 150 W 200 W 250 W 300 W 500 W 1,000 W 1,500 W
HGC9 22 14 11 8 7 4 2 1
HGC12 26 18 14 10 8 5 2 1
HGC18 38 25 20 15 13 7 3 2
Contactor
HGC25 40 27 20 16 13 8 3 2
Model
HGC32 55 36 28 22 18 11 5 3
HGC40 75 50 38 30 25 15 7 4
HGC50 105 70 54 43 35 22 10 6

HYUNDAI ELECTRIC 61
| HG-Series | Magnetic Contactors & Overload Relays

Technical Information
Application for Y-△ Starting
Voltage・Current・Torque for Y-△ Starting

Starting (Star T ype Contactor / C3) Operating (Delta Type Contactor / C2)
Starting Method Starting Current Torque Full Load Current Contact Voltage Full Load Current Contact Current Contact Voltage
Directly Online 6 Im 1.5 T 6 Im Em/√3 Im Im Em/√3
Star-delta 2 Im 0.5 T 2 Im Em/√3 Im Im/√3 Em

※ lm: Load current (delta type connection) Em: Line voltage T: Rating voltage (assumed torque fluctuations)

Contactor and Thermal Overload Relay for Normal Y-△ Starter

200 - 240 V AC, 3Ø, 60 Hz 380 - 440 V AC, 3Ø, 60 Hz


Motor Capacity Main Circuit Δ Circuit Y Circuit Motor Capacity Main Circuit Δ Circuit Y Circuit
TOR TOR
kW Hp FLC (C1) (C2) (C3) kW Hp FLC (C1) (C2) (C3)
5.5 7.5 22 HGC25 HGC25 HGC18 HGT40K 5.5 7.5 12 HGC25 HGC25 HGC25 HGT40K
7.5 10 32 HGC32 HGC32 HGC25 HGT40K 7.5 10 18 HGC25 HGC25 HGC25 HGT40K
11 15 40 HGC40 HGC40 HGC32 HGT40K 11 15 22 HGC25 HGC25 HGC25 HGT40K
15 20 50 HGC50 HGC50 HGC32 HGT65K 15 20 32 HGC32 HGC32 HGC25 HGT40K
18.5 25 70 HGC50 HGC50 HGC40 HGT65K 18.5 25 40 HGC40 HGC40 HGC25 HGT40K
22 30 80 HGC75 HGC75 HGC40 HGT100K 22 30 50 HGC40 HGC40 HGC32 HGT40K
30 40 110 HGC100 HGC100 HGC50 HGT100K 30 40 65 HGC50 HGC50 HGC40 HGT65K
37 50 130 HGC115 HGC115 HGC65 HGT150K 37 50 80 HGC75 HGC75 HGC40 HGT100K
45 60 150 HGC130 HGC130 HGC65 HGT150K 45 60 90 HGC75 HGC75 HGC40 HGT100K
55 75 180 HGC150 HGC150 HGC100 HGT150K 55 75 110 HGC100 HGC100 HGC50 HGT100K
75 100 260 HGC185 HGC185 HGC115 HGT265K 75 100 150 HGC115 HGC115 HGC65 HGT150K
90 125 300 HGC225 HGC225 HGC130 HGT265K 90 125 180 HGC130 HGC130 HGC100 HGT150K
110 150 367 HGC300 HGC300 HGC150 HGT500K 110 150 220 HGC150 HGC150 HGC115 HGT150K
132 180 434 HGC400 HGC400 HGC225 HGT500K 132 180 260 HGC185 HGC185 HGC115 HGT265K
160 220 519 HGC400 HGC400 HGC225 HGT500K 160 220 300 HGC225 HGC225 HGC130 HGT265K
250 350 810 HGC630 HGC630 HGC400 HGT800K 250 350 500 HGC400 HGC400 HGC225 HGT500K
300 - - - - - 300 402 560 HGC400 HGC400 HGC300 HGT500K

※ - Above data is based on squirrel cage motor (AC3) and slip-ring motor (AC2). Data is subject to change according to motor classes and motor manufacturers.
- Above data is based on less than 10 seconds of motor starting time. Motor starting time should be carefully considered when over 10 seconds of
motor starting time is applied.
- Inrush current shall be carefully considered when a capacitor is used.
- Recommendable change-over time of Y-△ is between 30 ms and 80 ms.
- 58 % of motor full load current is recommended for HGT setting current.

Main Circuit Diagram Control Circuit

F
F
95
R S T THR 95
96
THR
1 96
PB1 1
2
PB1
2
1 3 5 3 13
A1 1 3 5 A1 1 3 5 A1 PB2 C1 3 13 13
C1 C2 C3 4 14 PB2 C1 C4
A2 2 A2 4 14 14
A2 2 4 6 4 6 61 13
C3 C3 43 13 43
TOR 62 14 C1 C3 C4
2 4 6 44 14 44
21 A2 17
C2 D1
22 21 21
U VW A2 17 18 C3
22
C2
22
M D1
3~ 18 A1 A1 A1 A1
ZXY A1 A1 A1 C4 C1 C2 C3
C1 C2 C3 A2 A2 A2 A2
A2 A2 A2

Connection Diagram 1 Connection Diagram 2


(HGC9 - 100) (HGC115 - 800)

C1: Main MC C2: Delta MC C3: Star MC D1: Timer C4: Auxiliary Relay

62 HYUNDAI ELECTRIC
Applicable Wire Size and Screwing Torque
Main Circuit

Terminal Applicable Wire Size Ring Tongue Terminal Screwing Torque


Model
Screw (mm2) (mm2) (kgf.cm)
HGC9 M4 1.25 - 5.5 1.5-M4 - 5.5-M4 15
HGC12 M4 1.25 - 5.5 1.5-M4 - 5.5-M4 15
HGC18 M4 1.25 - 14 1.5-M4 - 5.5-M4 15
HGC25 M5 1.25 - 14 2-M5 - 14-M5 26
HGC32 M5 1.25 - 14 2-M5 - 14-M5 26
HGC40 M5 2 - 22 2-M5 - 22-M5 26
HGC50 M6 2 - 22 1.25-M6 - 22-M6 40
HGC65 M6 2 - 22 1.25-M6 - 22-M6 60
HGC75 M8 2 - 38 2-M8 - 38-M8 60
HGC85 M8 2 - 38 2-M8 - 38-M8 60
HGC100 M8 2 - 38 2-M8 - 38-M8 60
HGC115 M8 2 - 60 2-M8 - 60-M8 60
HGC130 M8 2 - 60 2-M8 - 60-M8 60
HGC150 M8 2 - 60 2-M8 - 60-M8 60
HGC185 M8 2 - 150 2-M10 - 150-M10 100
HGC225 M10 2 - 150 2-M10 - 150-M10 100
HGC265 M10 2 - 150 2-M10 - 150-M10 100
HGC300 M10 2 - 240 2-M12 - 240-M12 140
HGC400 M12 2 - 240 2-M12 - 240-M12 140
HGC500 M12 2 - 240 2-M12 - 240-M12 140
HGC630 M16 80 - 325 80-M16 - 325-M16 140
HGC800 M16 80 - 325 80-M16 - 325-M16 140

Control Circuit

Terminal Applicable Wire Size Ring Tongue Terminal Screwing Torque


Model
Screw (mm2) (mm2) (kgf.cm)
HGC9 - 100
M3.5 1.25 - 2 1.25 - M3.5 - 2 - M.5 12
HGC115 - 800

HYUNDAI ELECTRIC 63
| HG-Series | Magnetic Contactors & Overload Relays

Technical Information
Inching and Plugging Duty
˙AC4 Utilization Category

Electrical
Category Voltage Ratio HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
Lifetime
100,000 2.2 2.7 3.7 4 5.5 7.5 11 15 18.5 19 25
10 %
500,000 1 1.5 2.7 3.7 4.5 5.5 7.5 11 15 15 15
100,000 1 1.5 2.7 3.7 4.5 5.5 7.5 11 15 15 19
220 V 50 %
500,000 0.5 0.75 1.1 1.5 2.2 3.7 3.7 5.5 7.5 7.5 9
100,000 0.75 1.1 1.5 2.5 4.5 4.5 5.5 7.5 9 11 11
100 %
500,000 0.3 0.5 0.75 1.1 1.8 2.7 3.7 4 4 5.5 5.5
Inching
100,000 2.7 4 4 7.5 11 15 22 30 37 37 50
10 %
500,000 1.5 2.2 3.7 7.5 9 11 15 22 30 30 37
kW
100,000 1.5 3.7 4 7.5 9 11 15 22 30 30 37
440 V 50 %
500,000 0.75 1.5 2.2 3.7 4.5 5.5 7.5 11 15 15 18.5
100,000 1.1 2.2 3.7 5.5 7.5 11 15 15 15 22 25
100 %
500,000 0.5 1.1 1.5 2.2 3.7 3.7 5.5 7.5 7.5 11 13
100,000 0.75 0.75 1.5 2.2 2.5 3.7 5.5 7.5 9 9 11
220 V Plugging 500,000 0.2 0.4 0.5 0.75 1.1 1.5 22 3 3.7 3.7 4.5
Plugging Brake
440 V 100 % 100,000 0.75 1 2.2 3.7 4.5 4.5 7.5 11 18.5 18.5 22
500,000 0.2 0.4 0.75 1.5 2.2 2.2 3.7 5.5 7.5 7.5 11

Electrical
Category Voltage Ratio HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
Lifetime
100,000 30 30 37 45 55 65 75 110 132 160 200
10 %
500,000 15 22 25 30 37 45 50 65 70 75 132
100,000 22 22 30 37 45 50 55 75 80 90 150
220 V 50 %
500,000 9 9 11 15 19 22 25 30 32 37 45
100,000 11 15 19 25 30 32 37 45 50 55 75
100 %
500,000 5.5 7.5 9 11 15 17 22 25 30 37 45
Inching
100,000 50 60 75 90 110 132 150 200 250 300 400
10 %
500,000 37 45 55 75 90 110 125 132 140 150 190
kW
100,000 37 45 55 75 90 110 132 150 167 190 220
440 V 50 %
500,000 18.5 22 30 37 37 42 50 75 80 90 110
100,000 25 30 45 55 60 65 75 110 120 132 160
100 %
500,000 13 15 22 25 30 32 37 55 63 75 90
100,000 11 15 19 22 25 30 37 45 50 55 75
220 V Plugging 500,000 4.5 5.5 7.5 11 13 15 18.5 22 25 30 37
Plugging Brake
440 V 100 % 100,000 22 30 37 45 45 49 55 75 90 110 150
500,000 11 15 19 22 25 26 30 37 40 45 75

※ The inching limit of making and breaking frequency is below 10 continuous operation (1 sec/1 cycle)

Ratio of Inching Inching Operations


×100
Operation (%) = Standard Operations + Inching Operations

64 HYUNDAI ELECTRIC
Rating Based on UL

Category HGC9 HGC12 HGC18 HGC25 HGC32 HGC40 HGC50 HGC65 HGC75 HGC85 HGC100
Continuous Current
A 21 21 30 40 50 60 70 80 90 105 125
(Ambient Temperature 40 ℃)

Single 1P/100 - 120 V 0.5/9.8 1/16 1.5/16 2/20 2/24 3/34 5/56 5/56 - - -
Phase 1P/220 - 240 V 1/8 2/12 3/17 3/17 5/28 7.5/40 10/50 10/50 - - -
3P/220 - 240 V hp/A 2/6.8 3/9.6 5/15.2 10/28 10/28 15/42 20/54 20/54 25/68 30/80 30/80
Three
3P/440 - 480 V 5/7.6 7.5/11 10/14 20/27 25/34 30/40 40/52 40/52 60/77 60/77 60/77
Phases
3P/550 - 600 V 5/6.1 10/11 15/21 15/21 20/22 30/32 30/42 40/52 50/52 50/52 75/77
NEMA Size 00 00 0 0 1 1 2 2 2 3 3

Category HGC115 HGC130 HGC150 HGC185 HGC225 HGC265 HGC300 HGC400 HGC500 HGC630 HGC800
Continuous Current
A 160 180 210 230 260 330 350 450 550 750 900
(Ambient Temperature 40 ℃)

Single 1P/100 - 120 V - - - - - - - - - - -


Phase 1P/220 - 240 V - - - - - - - - - - -
3P/220 - 240 V hp/A 40/104 40/104 50/130 60/154 75/192 100/248 100/248 150/360 150/360 250/480 300/720
Three
3P/440 - 480 V 75/96 75/96 100/124 125/156 150/180 200/240 250/302 300/361 300/361 500/477 600/708
Phases
3P/550 - 600 V 100/99 100/99 125/125 150/144 200/192 250/242 250/242 300/289 350/336 500/382 600/578
NEMA Size 3 3 4 4 4 4 5 5 5 6 7

HYUNDAI ELECTRIC 65
| HG-Series | Magnetic Contactors & Overload Relays

Technical Information
Effect of Cable Length on Magnetic Contactor
Voltage Drop by Inrush Current and Resistive Circuit
Voltage drop occurs on control circuit when inrush current caused by resistance of conductor is supplied to coil. Excessive voltage
drop on power control cable (for both AC and DC) might cause coil to burn. Therefore, the length of connection cable should be
decided considering input power, supply voltage, and cross sectional area of conducting wire.

Selection for Conductor C.S.A. A ccording to Inrush Power


These graphs show maximum 5 % line voltage drop.

AC Circuit

Total Resistance of the Control Cable, Ω Total Resistance of the Control Cable, Ω
1,000 1,000
Supply Voltage
1 : AC24 V
2 : AC48 V 6
3 : AC115 V 100 100
5
4 : AC230 V
4 a
5 : AC400 V
6 : AC690 V 10 10
b
3 A d
Y
C.S.A. of Cu Cables c e
a : 0.75 mm2  1 2 1
b : 1 mm2  f
1
c : 1.5 mm2
d : 2.5 mm2  0.1 0.1
1 5 10 50 100 200 500 1,000 2,000 10 50 100 150 500 1,000 5,000 10,000
e : 4 mm2
f : 6 mm2 Input Consumption Power (Inrush Power), VA Length of Control Cable, m

※ Example: The maximum length of conductor required when using 1.5 mm 2 Cu control cable, HGC 40 A, 115 V with inrush power 200 VA is 150 m.

DC Circuit

Total Resistance of the Control Cable, Ω Total Resistance of the Control Cable, Ω
1,000 1,000

Supply Voltage
7 : DC24 V 100 100

8 : DC48 V
10
9 : DC125 V a
10 : DC250 V 10 10
9 b
d
C.S.A. of Cu Cables c
e
8
a : 0.75 mm2  1 1

b : 1 mm2  f
7
c : 1.5 mm2
d : 2.5 mm2  0.1 0.1
1 5 10 50 100 200 500 1,000 2,000 10 50 100 500 1,000 5,000 10,000
e : 4 mm2
f : 6 mm2 Input Consumption Power (Inrush Power), VA Length of Control Cable, m

66 HYUNDAI ELECTRIC
Maximum Cable Distanc e Calculation

L: Distance between conductors and controling SA: Apparent inrush power for coil in VA
U2 equipment (length of cable) s: Conductor C.S.A. in mm2
L= .s.K
SA U: Power supply in V K: Factors given in following table

SA (VA) 20 40 100 150 200


AC Supply
K 1.38 1.5 1.8 2 2.15
Irrespective of the apparent inrush power SA, expressed in W
DC Supply
k = 1.38

Trip Failure Due to Cable Capacitance (AC)


Control cable's capacitance might cause trip failure when the control circuit of contactors is opened.
This phenomenon can be worsened by the following conditions, so when deciding the length of conducting cable, the following
should be considered.

˙Too long distance between coil terminal and power source ˙Too low of coil power consumption
or between coil terminal and contactors. ˙Too low of drop-out voltage
˙Too high of control circuit voltage

Cable Capacitance, μF Cable Capacitance, μF


100 100

1
10 10
2

1 : AC24 V 1 1
3 7
2 : AC48 V
8
3 : AC115 V 4
0.1 5 0.1
A
4 : AC230 V
B
5 : AC400 V 6
6 : AC690 V 0.01 0.01
1 5 7 10 50 100 100 300 500 1,000 5,000 10,000
7 : 3-Wire control
8 : 2-Wire control Power Drawn, held in VA Length of Control Cable in mm

※ Example: The maximum distance for control cable of HGC12 contact which is operated by 230 V and 2-wire control with hold in power of 7 VA, is 300 m.

Maximum Cable Distanc e Calculation A ccording to Cable Capacitance

L: Distance between contact and control U: Control voltage V


S
L = 455. equipment m (cable length) Co: Line capacitance capacity for cable
U2.Co
S: Apparent sealed power VA

HYUNDAI ELECTRIC 67
| HG-Series | Magnetic Contactors & Overload Relays

Technical Information
Structure and Features of TOR

Main Terminal
(Line Side/Connection to MC)

Test Button

Protection Cover

Current Setting Knob

Auxiliary Terminal
(Auxiliary Contact)

Reset Button

Main Terminal Current Transformer (C.T)


(Load)

Test Button Reset Button


˙When test button is pushed, the contact from MC is opened which makes the ˙A (Automatic) Position: Automatic reset
motor stop. This button is also used for emergency stop. ˙H (Manual) Position: Manual reset
˙If the test button is pulled up, the status of TOR becomes trips status; trip indictor
comes up, NC contact opens, and NO contact closes.

Protection Cover
˙Unintended change of set current or pushing reset button can be prevented by
the protection cover.
˙When changing TOR settings, raise the cover and change the settings.
95 97

96 98
L1L2 L3
Current Setting Knob Normal Position
(Untripped Position)
˙Three steps of setting current can be adjusted by "+" or "-" driver.
95 97

96 98
3-Phase
L1L2 L3 Overloaded
Phase Loss Protection: Differential Tripping Mechanism Condition
˙Differential tripping mechanism makes trip faster in the case of single phase loss 95 97 (Normal Tripping
Function)
than all three phase overloaded condition. As shown in the figure, when R phase
96 98
in loss, the bimetal of R phase remains, so it fixes up the lower slide. At the same L1L2 L3 Single Phase Loss
time, the other bimetals of S and T phase are bent, then they move the upper (Differential Tripping)
(R Phase Fixed)
slide. It is also the same for S and T phase in loss.
- L1/L2/L3: LINE3 Phase (R. S. T Phase)
- 95/96/97/98: TOR Auxiliary Contact Terminal

68 HYUNDAI ELECTRIC
Selection Method
Short Starting Time Motors
˙For the normal starting time motors within a few seconds relays can be selected by the table of page 56. The full load current
(FLC) of the motor must be in the setting range of the thermal overload relay. The starting time of high-inertia motor is an
important factor at the selection of thermal overload relays
˙The tripping time of the motors, whose starting current is 6-7 times of the rated current, can be obtained from the HGT tripping
curves. This time should be longer than about 125 % of the motor starting time.

Long Starting Time Motors


˙If the starting time of the motor is longer than the tripping time of HGT, the current transformer type is applicable.
˙The current transformer type relays include the non-tripping features during the motor starting time. The rated current can be
decreased by looping primary cable several times on the transformer according to the following table.

Current Configur ation Ratio A ccording to Loop Turns (Example: 130 A)

Primar y Loop Turns Current Range (A) Current Ratio


1 78 - 130 130/5
2 39 - 65 65/5
3 26 - 26.7 26.7/5
4 19.5 - 43.3 43.3/5
5 15.6 - 26 26/5
6 13 - 21.7 21.7/5
7 11.14 - 18.5 18.5/5
8 9.75 - 16.25 16.25/5

˙The second rated current of current transformer is 5 A, the overload relay


Setting Rated Current of Motor is able to control the current between 3 A and 5 A.
Current (A) =
Current Ratio ˙The corresponding setting value for the relay can be calculated by using
the following formula.

Making and Br eaking Curr ent of Auxilliar y Contacts


1) 2)
Class AC15 Class DC13
Aux. Contact 95 - 96 Alarm Contact 97 - 98 Aux. Contact 95 - 96 Alarm Contact 97 - 98
Voltage (V) Voltage (V)
le (A) le (A) le (A) le (A)
110 2 1.2 24 1 1
220 1.5 1 110 0.4 0.4
500 1 0.5 220 0.15 0.15
660 0.5 0.3 440 0.07 0.07

※ 1) AC15: Making/Breaking Current = le×10


2) DC13: Making/Breaking Current = le×1.1

HYUNDAI ELECTRIC 69
| HG-Series | Magnetic Contactors & Overload Relays

Technical Information
Characteristic Curve of Thermal Overload Relay
˙Tripping curve of 3 phase overloaded condition shows the average tripping time based on the cold starting at + 20 ℃ ambient
temperaure. (Tripping time of hot starting is 20 - 40 % of cold starting)
˙Average tripping time of single phase overloaded condition is 40 - 60 % of three phase overload.

HGT18K HGT40K

2h 2h

60 60
40 40
30 30
20 20
Minute

Minute
10 10
8 8
6 6
5 5
4 4
3 3
2 2
Tripping Time

60 Tripping Time 60
40 40
30 30
20 20

10 10
8 8
Second

Second

6 6
5 5
4 4
3 3
2 2

1 1
0.8 0.8
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
1 1.2 1.5 2 3 4 5 6 7 8 9 10 12 1 1.2 1.5 2 3 4 5 6 7 8 9 10 12

Multiple of Current Setting → X In [A] Multiple of Current Setting → X In [A]

HGT65K HGT100K

2h 2h

60 60
40 40
30 30
20 20
Minute

Minute

10 10
8 8
6 6
5 5
4 4
3 3
2 2
Tripping Time

Tripping Time

60 60
40 40
30 30
20 20

10 10
8 8
Second

Second

6 6
5 5
4 4
3 3
2 2

1 1
0.8 0.8
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
1 1.2 1.5 2 3 4 5 6 7 8 9 10 12 1 1.2 1.5 2 3 4 5 6 7 8 9 10 12

Multiple of Current Setting → X In [A] Multiple of Current Setting → X In [A]

70 HYUNDAI ELECTRIC
HGT150K HGT265K

2h 2h

60 60
40 40
30 30
20 20

Minute
Minute

10 10
8 8
6 6
5 5
4 4
3 3
2 2

Tripping Time
Tripping Time

60 60
40 40
30 30
20 20

10 10
8 8
Second
Second

6 6
5 5
4 4
3 3
2 2

1 1
0.8 0.8
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
1 1.2 1.5 2 3 4 5 6 7 8 9 10 12 1 1.2 1.5 2 3 4 5 6 7 8 9 10 12

Multiple of Current Setting → X In [A] Multiple of Current Setting → X In [A]

HGT400K HGT800K

2h 2h

60 60
40 40
30 30
20 20
Minute

Minute

10 10
8 8
6 6
5 5
4 4
3 3
2 2
Tripping Time

Tripping Time

60 60
40 40
30 30
20 20

10 10
8 8
Second

Second

6 6
5 5
4 4
3 3
2 2

1 1
0.8 0.8
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
1 1.2 1.5 2 3 4 5 6 7 8 9 10 12 1 1.2 1.5 2 3 4 5 6 7 8 9 10 12

Multiple of Current Setting → X In [A] Multiple of Current Setting → X In [A]

HYUNDAI ELECTRIC 71
| HG-Series | Magnetic Contactors & Overload Relays

Technical Information
Cautions for Installing
˙Please install the contactor in a place free from moisture and vibration.
˙It is recommended to install the contactor in a vertical plane, but +30о slant is acceptable as standard installation.
˙Lateral or horizontal installation could decrease the mechanical lifetime and electrical performance of contactor compared
with standard installation.
˙The contactor may get damaged by arc if the insulation distance stated in the below table is not followed.
˙Ambient temperature (Standard) : -5℃ ~ + 40℃

Regular 30° 30° Vertical and Horizontal Insulation Distanc e


Mounting Mounting
°
90

90
°

L3
L1

L2

30° 30° (Unit: mm)

Above HGC75
Model
HGC75 HGC115 HGC185 HGC300 HGC630
Distanc e - 100 - 150 - 265 - 500 - 800
L1 30 30 80 80 80
L2 5 15 15 15 20
L3 6 11 32 32 40

Precautions

Safety Precautions Precautions for Installation, Operation, and


˙All procedures must be conducted only by qualified persons. Maintenance
Otherwise, electrical shock, personal injury, or a fire could ˙The product, bolt tightness, assembled status, and operating
occur. condition shall be checked visually and electrically from time
˙The product shall not be stored or operated in abnormal to time. If any damage occurs, the product or parts must be
environment, such as, but not limited to, high temperature, replaced immediately.
high humidty, over vibration, dust, and corrosive gas. ˙Rated current, rated voltage, load capacity, frequency, but
˙All care must be taken to prevent dust, moisture, and foreign not limited to, of the product must meet the load.
objects from entering the product. ˙Power must be OFF before wiring work.
˙Supply voltage should be applied with right rating of the
Transportation and Storage product. Otherwise, electrical shock, personal injury, or a fire
˙Do not open the package. could occur.
˙Do not leave the products on the ground. Place it on a ˙Cable and terminal must be suitable for the product and the load.
table or similar. ˙All wirings, especially for main terminal and coil terminal,
˙Do not store in high temperature, high humidty, or shall be tightened by proper torque in correct manner.
corrosive gas areas. ˙Routine check for the connection of circuit is needed.
˙The funcion of product and contacts shall be checked
Check Point Before Operation occasionally and if defect is found, proper replacement is needed.
˙Do not operate before setting and adjustment. ˙Lubrication is prohibited on the product, parts, and wirings.
˙Proper tool should be used for maintenance.

72 HYUNDAI ELECTRIC
Contact Arrangement
Magnetic Contactor
Contacts Contact Arrangement
Model
Main Auxiliary AC DC
13 21 1L1 3L2 5L3 33 41 A1
HGC9
HGC12 2NO + 2NC - Same as left
HGC18 14 22 2T1 4T2 6T3 34 42 A2

HGC25
53 61 13 21 1L1 3L2 5L3 33 41 71 83 A1
HGC32
HGC40 2NO + 2NC 2NO + 2NC Same as left
54 62 14 22 2T1 4T2 6T3 34 42 72 84 A2

13 21 1L1 3L2 5L3 33 41 A1


HGC50 2NO + 2NC -
HGC65 13 21 1L1 3L2 5L3 33 41 A1
14 22 2T1 4T2 6T3 34 42 A2
HGC75
HGC85 53 61 13 21 1L1 3L2 5L3 33 41 71 83 A1
14 22 2T1 4T2 6T3 34 42 A2
HGC100
2NO + 2NC 2NO + 2NC
54 62 14 22 2T1 4T2 6T3 34 42 72 84 A2

HGC115
13 21 1L1 3L2 5L3 31 43 A1
HGC130
HGC150 2NO + 2NC - Same as left
HGC185 14 22 2T1 4T2 6T3 32 44 A2

HGC225
HGC265
HGC300 53 61 13 21 1L1 3L2 5L3 31 43 71 83 A1
HGC400
2NO + 2NC 2NO + 2NC Same as left
HGC500
54 62 14 22 2T1 4T2 6T3 32 44 72 84 A2
HGC630
HGC800

Control Relay
Model Contacts Contact Arrangement

11 21 31 41 A1

HGR04 4NC
12 22 32 42
A2

11 23 31 41 A1

HGR13 1NO + 3NC


12 24 32 42
A2

13 21 31 43 A1

HGR22 2NO + 2NC


14 22 32 44
A2

13 21 33 43 A1

HGR31 3NO + 1NC


14 22 34 44
A2

13 23 33 43 A1

HGR40 4NO
14 24 34 44
A2

HYUNDAI ELECTRIC 73
| HG-Series | Magnetic Contactors & Overload Relays

Order Information
Magnetic Contactors

1 2 3 4 5 6 7

HGC 12 22 N S A 220

1 Model

2 Type Based on Rating

3 Auxilliary Contact Arrangement

4 Application

5 Terminal Type

6 Coil Voltage Type

7 Coil Voltage

2 Type Based on Rating 2 Type Based on Rating 3 Auxilliary Contact 6 Coil Voltage Type
Basic Magnetic Contactor Capacitor Switching Contactor Arrangement Standard Magnetic Contactor
Rated Rated Capacitor Standard Magnetic Contactor X AC 50Hz (9 - 100 A)
Rated
Code Current Capacity Code Capacity 11 1NO + 1NC A AC 60Hz (9 - 100 A)
Current
AC3/AC400 V (AC440 V) 21 2NO + 1NC D DC (9 - 100 A)
9 9A 4 kW 9C 9A 9.7 kVAR 22 2NO + 2NC F AC/DC
12 12 A 5.5 kW 12C 12 A 12.5 kVAR Capacitor Switching Contactor Capacitor Switching
18 18 A 7.5 kW 18C 18 A 16.7 kVAR 23 2NO + 3NC X AC 50 Hz
25 25 A 11 kW 25C 25 A 18 kVAR 32 3NO + 2NC A AC 60 Hz
32 32 A 15 kW 32C 32 A 30 kVAR 4 Application 7 Coil Voltage
40 40 A 18.5 kW 40C 40 A 33.3 kVAR N Normal 24 - 440 V
50 50 A 22 kW 50C 50 A 4 5kVAR 5 Terminal Type
65 65 A 30 kW 65C 65 A 46 kVAR Standard Magnetic Contactor
75 75 A 37 kW 75C 75 A 54 kVAR R No Terminal Cover
85 85 A 45 kW 85C 85 A 60 kVAR Terminal Cover
S
100 100 A 55 kW 100C 100 A 80 kVAR (9 - 100 A)
115 115 A 60 kW Lug terminal
C
130 130 A 65 kW (50 - 100 A)
150 150 A 75 kW Capacitor Switching Contactor
185 185 A 90 kW S Terminal Cover
225 225 A 132 kW
265 265 A 147 kW
300 300 A 160 kW
400 400 A 220 kW
500 500 A 250 kW
630 630 A 330 kW
800 800 A 440 kW
※ When ordering, please refer to
each type's page for details.

74 HYUNDAI ELECTRIC
Thermal Overload Relays

1 2 3 4 5 6

HGT 18 K A 18 S

1 Model

2 Applicable Contactor Rating

3 Number of Terminal

4 Characteristics Class (Feature Curve)

5 Setting Current

6 Terminal Type

2 Applicable Contactor Rating 5 Setting Current 5 Setting Current 6 Terminal Type


Code Applicable Contactor Code Setting Current Code Setting Current R No Terminal Cover
18 HGC9 - 18 0P18 0.12 - 0.18 A 32 22 - 32 A S Terminal Cover
40 HGC25 - 40 0P26 0.18 - 0.26 A 40 28 - 40 A Lug Terminal
C
65 HGC50, 65 0P35 0.25 - 0.35 A 50 34 - 50 A (50 - 100 A)
100 HGC75 - 100 0P50 0.34 - 0.5 A 65 45 - 65 A
150 HGC115 - 150 0P70 0.5 - 0.7 A 75 52 - 75 A
265 HGC185 - 265 0P90 0.6 - 0.9 A 80 48 - 80 A
500 HGC300 - 500 1P20 0.8 - 1.2 A 85 59 - 85 A
800 HGC630 - 800 1P60 1.1 - 1.6 A 100 70 - 100 A
3 Number of Terminal 2P10 1.5 - 2.1 A 115 69 - 115 A
K 3 elements 3 2-3A 130 78 - 130 A
H 2 elements 4P20 2.8 - 4.2 A 150 90 - 150 A
4 Characteristics Class 5 3-5A 185 111 - 185 A
(Feature Curve) 6 4-6A 225 135 - 225 A
A 10 A 8 5.6 - 8 A 265 159 - 265 A
B 10 9 6-9A 300 180 - 300 A
C 20 10 7 - 10 A 400 240 - 400 A

※ When ordering, please refer to


12 8 - 12 A 500 300 - 500 A
each type's page for details. 18 12 - 18 A 630 378 - 630 A
22 15 - 22 A 800 480 - 800 A
25 17 - 25 A

HYUNDAI ELECTRIC 75
| HG-Series | Magnetic Contactors & Overload Relays

Order Information
Auxiliary Relay

1 2 3 4 5 6

HGR 22 X S A 220

1 Model

2 Auxilliary Contact Arrangement

3 Control Type

4 Terminal Type

5 Coil Voltage Type

6 Coil Voltage

2 Auxilliary Contact 3 Control Type 4 Terminal Type 5 Coil Voltage Type


Arrangement X AC R No Terminal Cover X AC 50 Hz
04 4NC DC S Terminal Cover A AC 60 Hz
P
13 1NO + 3NC (Permanent Magnet) D DC
22 2NO + 2NC 6 Coil Voltage
31 3NO + 1NC 24 - 440 V
40 4NO

Accessories
1 2 3

HGC TB 22NS

1 Model

2 Accessories

3 Rating

2 Accessories
TB Auxiliary Contact Block (Front)
SB Auxiliary Contact Block (Side)
IU Mechanical Interlock Block
LB Mechanical Latching Block
RC Surge Absorber
CD Clamping Diode
ET Timer
CU Capacitor Switching Unit
3 Rating: Please refer to each accessories' page for details.

76 HYUNDAI ELECTRIC
Dimensions
Magnetic Contactor (Unit: mm)

HGC9 / HGC12 / HGC18

Coil. Terminal (M3.5) 45


30 91.1 35 124
Main. Terminal (M4)
28 Accessories A (mm)
Aux. Terminal (M3.5)
23.7
Aux. Contact
35
HGCTB

Latching Block
83.7 42.5
94.2
84.6
63.6

61.5
39

HGCLB

Timer
39
HGCET
AC Coil DC Coil ※( ) is for DC.

HGC25 / HGC32 / HGC40

45
Coil Terminal (M3.5) 129.5
30 96.6 37.3
Main Terminal (M5) 28
Aux. Terminal (M3.5) 23.7 Accessories A (mm)
Aux. Contact
35
HGCTB

Latching Block
89.1
99.6

61.5
90

39
66

42.5
HGCLB

Timer
39
HGCET
AC Coil DC Coil
※( ) is for DC.

HGC50 / HGC65 (AC/DC)

55
35 129.1
COIL. Terminal (M3.5)
30
MAIN. Terminal (M6) 47
18.6
37.5
Accessories A (mm)
AUX. Terminal (M3.5)

Aux. Contact
35
HGCTB
121.1

Latching Block
113.5
127.6

127.6
84.8

89.5
39.2

42.5
HGCLB

Timer
39
HGCET

※( ) is for DC.

HYUNDAI ELECTRIC 77
| HG-Series | Magnetic Contactors & Overload Relays

Dimensions
Magnetic Contactor (Unit: mm)

HGC75 / HGC85 / HGC100 (AC/DC)

70
Coil Terminal (M3.5)
45 153 60
Main Terminal (M8) 23.9
55
Accessories A (mm)
Aux. Terminal (M3.5)
Aux. Contact
35
HGCTB

Latching Block
42.5
134.5

39.2
103

130
HGCLB
146

Timer
39
HGCET
※( ) is for DC.

HGC115 / HGC130 / HGC150

103 146.1
Main Terminal (M8) 65 90
95.9
35
130
155

120
130

HGC185 / HGC225 / HGC265

138
91 174.2 120
Main Terminal (M10) 48 116
161

190
204

164

78 HYUNDAI ELECTRIC
Magnetic Contactor (Unit: mm)

HGC300 / HGC400 / HGC500

163
109 203.3
Main Terminal (M12) 133.2 145
55.5

221
201
243

225
HGC630 / HGC800
276
159 255.3
67 250
Main Terminal (M16) 157.3
274.5
314

270

Control Relay (Unit: mm)

HGR (AC)

44 79,2 35
Coil Terminal (M3.5) 30,6
AUX. Terminal (M3.5) 30 Accessories A (mm)
Aux. Contact
35
HGCTB

Latching Block
42.5
HGCLB
64,8
75

68
39

Timer
39
HGCET
※( ) is for DC.

HYUNDAI ELECTRIC 79
| HG-Series | Magnetic Contactors & Overload Relays

Dimensions
Control Relay (Unit: mm)

HGR (DC)

44 111.6 35.7

Coil Terminal (M3.5) 31.8 30


Aux. Terminal (M3.5) 30.8 Accessories A (mm)
Aux. Contact
35
HGCTB

Latching Block
42.5
HGCLB

67
75
40

50
Timer
39
HGCET

※( ) is for DC.

HGR-P (Permanent Magnet)

Coil Terminal (M3.5)

Aux. Terminal (M3.5) 44 98.3 35


31
30
61.4

64.8
75

39

68

Magnetic Switch (Magnetic Contactor + TOR)


(Unit: mm)

HGC9 / HGC12 / HGC18 + HGT18


45
23.7 88.3 35
81.9
61.5
120.8
148.1

98
59

85.4

80 HYUNDAI ELECTRIC
Magnetic Switch (Magnetic Contactor + TOR) (Unit: mm)

HGC25 / HGC32 / HGC40 + HGT40

45
23.7 93.8 35

89.1
61.5
129.9
158.8
130.7

97.6

HGC50 / HGC65 + HGT65

47.0
18.6 37.5

116.5
89.0
155.7
156.7

HGC75 / HGC85 / HGC100 + HGT100

70 151 60
55
130
182
221.8

185.6

132.2

HYUNDAI ELECTRIC 81
| HG-Series | Magnetic Contactors & Overload Relays

Dimensions
Magnetic Switch (Magnetic Contactor + TOR) (Unit: mm)

HGC115 / HGC130 / HGC150 + HGT150


35 90

120
130
296

49
58 58 51.9 76
180 178.7

HGC185 / HGC225 / HGC265 + HGT265


174.2 120

190
166
171
161
366.5
327.9

49.5

52.5 76
58 58 179.4

HGC300 / HGC400 / HGC500 + HGT500


163 203.3 145
221
225
375.8
417

49

58 58 179.6 76

HGC630 / HGC800 + HGT800 (630, 800 A)


255.3
250
270
491.6
431

82 82 211.4 82

82 HYUNDAI ELECTRIC
Thermal Overload Relay (Unit: mm)

HGT18
13.6 14.1

12.6
Aux. Terminal (M3.5)

2
78.2

82.7
55
60.4

45.3
10 10 10 7.2
Main Terminal (M3.5)
14.1 14.1 50.4
45

35
14 14

Aux. Terminal (M3.5)


91.7

50

80
94.1 14.1 14.1
45 Main Terminal (M3.5)

HGT40
14.3 14.3
13.1

2.3
69.4
56.4

95.5
60

46

10 10 10
14.3 14.3 8.9
45

34
14.4 14.4

Aux. Terminal (M3.5)


104.5

60
94.8

105.8 Main Terminal (M4)


14.3 14.3
45

HYUNDAI ELECTRIC 83
| HG-Series | Magnetic Contactors & Overload Relays

Dimensions
Thermal Overload Relay (Unit: mm)

HGT65

17.5 17.5
15.2

2.6
Aux. Terminal (M3.5)

110.7
89.3
61.8
66.7

67.1
10 10 10 Main Terminal (M6)
17.5 17.5 7.7
55

17.5 17.5 40

Aux. Terminal (M3.5)

100
119.9

91.5
Main Terminal (M6)
17.5 17.5
109.2 55

HGT100

22.5 22.5
18.6

Aux. Terminal (M3.5)


128.1
105
71.7

78

10 10 10 Main Terminal (M8)


22.5 22.5
70 10.5

60.1
22.5 22.5
108.9
137.2

95

Aux. Terminal (M3.5)

Main Terminal (M8)


22.5 22.5
119 70

84 HYUNDAI ELECTRIC
(Unit: mm)

HGT150

180
32.5 32.5 96.4 76
159

49
Main Terminal (M8)

48.9
58 58 179.3

HGT265

180
45.7 45.7 115.9 76
185

49

Main Terminal (M10)

48.4
58 58 179.2

HYUNDAI ELECTRIC 85
| HG-Series | Magnetic Contactors & Overload Relays

Dimensions
Thermal Overload Relay (Unit: mm)

HGT500

180
54.2 54.2 132.9 76
205.2

49
Main Terminal (M12)

48.4
58 58 179.3

HGT800

209.9
Main Terminal (M16) 161.8 82
197

157
60

80

Ø
17 50
82 82
204

86 HYUNDAI ELECTRIC
Magnetic Contactor + Capacitor Switching Unit (Unit: mm)

122.6
HGC18C 45

94.2

45 128.2
HGC40C
99.6

55 160.5
HGC65C
123.6

70 184.4
HGC100C
146

HYUNDAI ELECTRIC 87
| HG-Series | Magnetic Contactors & Overload Relays

Dimensions
Reversing Contactor (With Interlock Unit) (Unit: mm)

HGC18R
102
80.7 88.3 35 35
33.3

61.5
94.2
84.6
63.6

84.2
39

22
92

101.8
HGC40R 80.4
93.8

33.2 35 35

89.1
61.5
99.6

90

39
66

21.8
91.8

HGC65R 122.3
85.9 104.8
48.7 129.0 29.8
113.5

116.5
123.6

89.0
84.8
39.2

151.8
HGC100R 105.7 60 60
150.1
57.9 55 55
134.5
103
146

130
39

36.8 21.8
81.8 26.8
126.8 136.8
141.8

88 HYUNDAI ELECTRIC
Reversing Contactor (With Interlock Unit) (Unit: mm)

HGC150R
226 146.1
158 95.9 90 90
88
153

130

120
130
33
213

HGC265R 293
174.2
203
107 116 120.1 120

190
204

171
161
164

35
275

HGC500R 345.7
237.1 203.3
126.1 145 145
133.2
221
201
243

225

37.7
327.7

HGC800R
571
250 250
362 255.3
228 157.3
300
314

274

270

45
545

HYUNDAI ELECTRIC 89
Magnetic Contactors &
Overload Relays
HEES-LE-D90-03, 2017.11 Designed by designwat
www.hyundai-ele ctric.c om

Bundang Office 5F, 55, Bundang-ro, Bundang-gu, Seongnam-si, Gyeonggi-do, Korea


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Tel: 359-2-803-3200, 3220 Fax: 359-2-803-3203
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Tel: 1-334-481-2000 Fax: 1-334-481-2098
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T Zone, Yangzhong, Jiangsu, P.R.C. Zip: 212212, China
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