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Photovoltaic DC/AC Split System Air Conditioner

Installation Manual
Table of contents

Contents
Table of contents ................................................................................................................................... 1
Tabl e of Revisions ................................................................................................................................. 2
Model Applicability ................................................................................................................................. 2
Equipment description ........................................................................................................................... 3
Accessories............................................................................................................................................ 2
Standards reference .............................................................................................................................. 4
Disclaimer .............................................................................................................................................. 4
Symbols used ........................................................................................................................................ 4
Safety Precautions................................................................................................................................. 5
Indoor unit mounting instructions........................................................................................................... 6
Outdoor unit mounting Instructions........................................................................................................ 8
Outdoor unit required clearances .......................................................................................................... 8
Refrigerant pipe Specifications .............................................................................................................. 9
Refrigerant fill capacity .......................................................................................................................... 9
Maximum Length of piping................................................................................................................... 10
Addition of refrigerant per pipe length.................................................................................................. 10
Connecting the Refrigerant piping ....................................................................................................... 10
Pressure Testing the System ............................................................................................................... 11
Evacuate the System........................................................................................................................... 11
Releasing the refrigerant into the system ............................................................................................ 12
Electrical Connections ......................................................................................................................... 13
Installation of Solar Modules................................................................................................................ 14
Solar Array Maximum Voltage. ............................................................................................................ 14
Solar Array maximum current .............................................................................................................. 15
Galvanic considerations outdoor unit................................................................................................... 15
Solar Module installation...................................................................................................................... 15
Solar Array Mechanical installation...................................................................................................... 18
Solar Array Wiring................................................................................................................................ 20
Earth Fault Protection Solar DC .......................................................................................................... 22
Signage................................................................................................................................................ 23
Solar Disclaimer................................................................................................................................... 22
Electrical and Gas Leak checks........................................................................................................... 24
Gas Leak checks ................................................................................................................................. 24
Electrical Safety checks....................................................................................................................... 24
Test Run .............................................................................................................................................. 25
Maintenance ........................................................................................................................................ 26
Operation ............................................................................................................................................. 27
Remote control operation................................................................................................................. 27
Android or I phone app .................................................................................................................... 29
Troubleshooting and Repair ................................................................................................................ 30

Revision 10 Nov 2020 Page 1 of 33


Table of Revisions

Table of Revisions
Revision Date Reason for revision Revision By
10 November Initial writing George Abernathy

Model Applicability

This manual applies to the following models

Table of Models
Model DGWA2-ACDCBLW- DGWA1-ACDCBLW- DGWA1-ACDCBLW-
12K 18K 24K
Indoor unit DGA2-ACDCBLW-12K DGA1-ACDCBLW-18K DGA1-ACDCBLW-24K
Outdoor DWA3-ACDCBLW-12K DWA3-ACDCBLW-18K DWB2-ACDCBLW-24K
unit

Accessories

Components Supplied
Number Quantity Name
1 1 Indoor unit
2 1 Indoor unit Mounting plate
3 1 Remote Controller
4 2 AAA battery
5 1 Connecting cord 3 meters
6 1 Outdoor unit
7 1 Wrapping tape weather protection
8 1 Drainpipe 1.5 meters 15 mm diameter
9 1 Wall sleeve
10 1 Sealant putty
11 1 Installation manual
12 1 MC 4 style connector set for outdoor unit

Revision 10 Nov 2020 Page 2 of 33


Equipment description

The equipment consists of an indoor unit and an outdoor unit air conditioning system. The
system produces heating or cooling as required.
The system can be powered in several ways.
. By DC solar alone. It will start up and run on just the solar
. By DC solar and a small amount of AC 208-240 Volt power.
. By AC 208-240 volt only. This would be applicable at night.
Installation is the same as a standard split system air conditioner with the addition of Solar
PV modules to supply the DC input.
The system is controlled by an optical remote control.

LNE

P+ P-

Revision 10 Nov 2020 Page 3 of 33


Standards reference

The standards listed here may not be all applicable standards. Check local and national standards for
additional applicability. Check for the latest revisions and clauses.

Standards
AS/NZS 1319
AS/NZS 1571
AS/ NZS 3000
As/ NZS 3500
AS/NZS 4777
AS/NZS 5033
AS/NZS 5149
IEC 62109
National construction code volume 3 plumbing code of Australia.
Australia and New Zealand Refrigerant Handling code of practice part 2
US Electrical code NEC 2005 Article 690.5 Ground fault protection

Disclaimer

This equipment requires the handling and installation of High-pressure gasses, and hazardous levels
of AC and DC voltages. Only fully qualified licenced personnel may install this equipment.
Personal Protection Equipment (PPE) must be used while installing this equipment. Care must be
taken that all required PPE and precautions are taken. The manufacturer and resellers of this
equipment assume no responsibility for any failure to properly protect personnel. Any
recommendations are only for advisory purposes.
The references to standards in this manual are advisory. Failure to follow all applicable standards will
void the equipment warranty.
All Electrical work must be performed by a licenced technician according to local regulations and the
instructions given in this manual.
The illustrations in this manual are for explanatory purposes. The actual shape of your units may be
slightly different.

Symbols used

General Warnings beware of a hazard and take preventative measures

Freezing and frost bite, beware escaping refrigerant and take preventative
measures

High voltage or Electric Shock. Make certain that all electrical circuits are not
energized

Explosion risk, High pressure gasses used in testing and operation

High pressure gas bottle Caution risk of electric shock

Revision 10 Nov 2020 Page 4 of 33


Safety Precautions

Warning

. All Electrical work must be performed by a licenced technician according to local regulations
and the instructions given in this manual.
. Installation must be performed by an authorized dealer or specialist. Defective installation can
cause water leakage, electrical shock, or fire.
. Before installing, modifying, or servicing this appliance, the main electrical disconnect switch
must be in the OFF position. There may be more than one disconnection switch. Lock out and
tag with a suitable warning label.
. Never supply power to the unit unless all wiring and tubing are completed, re-connected and
checked.
. This system has hazardous electrical voltages. Ensure that all wiring is compliant with this
manual and local regulations.
. The unit and the solar system must be earthed in accordance with local electrical and building
codes.
. Compatible MC 4 type connectors must be used.
. Do not allow children to play with the air conditioner. Children must always be supervised
around the unit.
. Contact an authorized service technician for repair or maintenance of this unit.
. Only use the included accessories, parts, and specified parts for installation. Using non-
standard parts can cause water leakage, electrical shock, fire, and can cause the unit to fail.
. Install the unit in a firm location that can support the unit’s weight. If the chosen location
cannot support the unit’s weight, or the installation is not done properly the unit may fall and
cause serious injury and damage.
. For all electrical work, follow all local and national wiring standards, regulations, and the
Installation manual.
. The unit must be powered by a dedicated circuit with a residual current and leakage device.
. For all electrical work, use the specified cables. Connect cables properly and clamp them
securely to prevent external forces from damaging the electrical connections. Improper
electrical connections can overheat and cause fire and may also cause electric shock.
. All wiring must be properly arranged to ensure that control board cover can close properly. If
the control board cover is not closed properly, it can lead to corrosion and cause the
connection points on the terminal strip to heat up, catch fire or cause electrical shock.
. In certain functional environments, such as kitchens, server rooms, etc., the use of specially
designed air-conditioning units is highly recommended.
. For units that have an auxiliary electric heater, do not install the unit within 1 meter of any
combustible materials.
. Do not install the unit in a location that may be exposed to combustible gas leaks. If
combustible gas accumulates around the unit, it may cause fire.
. Do not install this air conditioner in a wet location such as a bathroom or laundry room. Too
much exposure to water can cause electrical components to short circuit.
. This product must be properly earthed and installed with an earth leakage circuit breaker.
Failure to do so may result in injury, electric shock, or death.
. Install drainage piping in accordance with local and national regulations and meet the
requirements of the National construction code volume 3 plumbing code of Australia.
. This air-conditioning unit contains fluorinated gasses. For specific information on the type of
gas please refer to the label(s) on the outdoor unit.
. De-commissioning and disposal of this unit must be performed by a certified technician, in
accordance with the Australian and New Zealand Refrigerant Handling code of practice.
. When the unit is checked for leaks, proper record-keeping of all checks is strongly
recommended.

Revision 10 Nov 2020 Page 5 of 33


Indoor unit mounting instructions

Prior to installation:
Before installing the indoor unit, refer to the label on the product box to make sure that the
model number of the indoor unit matches the model number of the outdoor unit.
Before installing the indoor unit, you must choose an appropriate location. The following list
will help you choose an appropriate location for the unit.
. Proper installation locations meet the following:
. Good air circulation
. Convenient drainage
. Noise from the unit will not disturb other people
. Form and solid location and the location will not vibrate
. Strong enough to support the weight of the unit
. At least one meter from all other electrical devices (e.g., TV radio, computer)
Do not install the unit in the following locations:

. Near any source of heat, steam, or combustible gas


. Near flammable items such as curtains or clothing
. Near any obstacle that might block air circulation
. Near doorways
. In a location subject to direct sunlight
Note about the wall hole:
. If there is no fixed refrigerant piping:
. While choosing a location you should leave ample room in the wall hole for the
piping, its insulation, and the drainpipe and signal wiring. The default position for all
piping is to the right side of the indoor unit. (while facing the unit).

The indoor unit contains a pre-charge of inert gas. Take care when bending tubing
and discharging this gas.

Select the location for the indoor unit. Check that the location is suitable for pipe
penetration through the wall. Check that no wiring or piping will be affected by the
pipe penetration location.
Use a stud finder to locate studs to prevent unnecessary damage to the wall. Copper pipe
must be insulated independently.
Select a location that is not next to a heat source and that will allow sufficient airflow
throughout the room.
The indoor unit requires the following clearances

Indoor unit clearances


Above 150 mm
Left Side 120 mm
Right side 120 mm
Below 230 mm

Revision 10 Nov 2020 Page 6 of 33


15cm (5.9in)

12cm 12cm
(4.75in) (4.75in)

2.3m (90.55in)

Mount the indoor unit mounting plate on a secure surface that is sufficiently dense to prevent
unwanted noise and vibration.
Level the mounting plate and secure with appropriate anchors.

Measure and drill the pipe penetration hole.

Revision 10 Nov 2020 Page 7 of 33


The indoor hole must be higher than the outdoor hole so that condensate water will drain.

Outdoor unit mounting Instructions

Install the condensate drain if required. The outdoor unit will condense water when the
system is in heating mode. Consult local regulations for drainage connections.
Mount the unit on an approved wall mounting bracket and secure or mount the unit on a
secure waterproof surface and secure.

Outdoor unit required clearances

Outdoor unit Clearances


Above 500 mm
Left 300 mm
Right 60 mm
Below 200
Behind 300

Revision 10 Nov 2020 Page 8 of 33


Select a location that allows for sufficient air flow, that is free of obstructions.

Refrigerant pipe Specifications

The system has a maximum ambient operating temperature of 58 degrees Celsius. The
maximum pressure is 3541 Kpa / 514 Psig.
Piping must be specified in accordance with AS /NZS 1571. The minimum wall thickness is
0.81 mm for 6.35mm/1/4 inch to 12.7mm / ½ inch, and 0.91 for 15.88 mm / 5/8-inch tubing.

Refrigerant fill capacity

Refrigerant fill capacity charge volume and pressure


DGWA2- DGWA1- DGWA1-
Unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
DGA2- DGA1- DGA1-
Indoor unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
DWA3- DWA3- DWB2-
Outdoor unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
Refrigerant type
R410a R410a R410a

Charge Volume g 1100 1550 1900


Max Design pressure
Kpa 4300 4300 4300
Discharge side

Max design pressure


Kpa 1500 1500 1500
Suction side

Revision 10 Nov 2020 Page 9 of 33


Maximum Length of piping

Maximum pipe Length, Pipe sizes, Maximum head


DGWA2- DGWA1- DGWA1-
Unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
DGA2- DGA1- DGA1-
Indoor unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
DWA3- DWA3- DWB2-
Outdoor unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
Max pipe length M 15 20 25

Pipe sizes inch # & # # & # # & #

Maximum Head (vertical) M 8 10 10

Addition of refrigerant per pipe length

Pipe length more than 5 meters requires the addition of refrigerant.

Refrigerant to be added if pipe length is greater than 5 meters


DGWA2- DGWA1- DGWA1-
Unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
DGA2- DGA1- DGA1-
Indoor unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
DWA3- DWA3- DWB2-
Outdoor unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
Grams per meter g 15 20 20

Connecting the Refrigerant piping

The indoor unit contains an inert gas. Use caution when loosening the flared fittings
to vent the gas.

Cut the piping to length. Take care that no foreign matter enters the piping. Slide the flare
nuts onto the piping. Flare the piping using a flaring tool for refrigerant piping.
Inspect the flares checking that they are even and do not have any cracks or burrs.

Flaring Torque specifications


Pipe size Torque Flared width (A) Flaring shape Apply refrigerant
oil or sealant
6mm / ¼ inch 15-19 Nm 8.3 /8.7 mm
9 mm / 3/8 inch 35-40 Nm 12.0 / 12.4 mm
12 mm / ½ inch 50-60 Nm 15.4 / 15.8 mm
15 mm / 5/8 inch 62-76 Nm 18.6 / 19.0 mm
19 mm / ¾ inch 90-120 Nm 22.9 / 23.3 mm

Revision 10 Nov 2020 Page 10 of 33


Remove the protective caps from the valves.
Align flared pipe ends with the valves and hand tighten.
Use a spanner to support the valve. (see illustration below)
While supporting the body of the valve use a torque wrench to tighten the nuts.
Repeat for the indoor unit connections.

Pressure Testing the System

Fluorocarbons refrigerant must not be put into a system for the purposes of
pressure leak testing. Australian refrigerant handling code of practice 5.29

High pressure nitrogen gas bottle handling. Wear appropriate PPE including eye,
ear, protection, leather gloves.

Precautions:
Air and foreign matter in the refrigerant circuit can cause abnormal rises in
pressure and could cause damage to the air conditioner. Care must be taken to
ensure that the refrigerant lines are free of foreign matter.
Use Dry nitrogen for leak testing.
Pressurize the system to 3500 KPA/ 508 Psig and let stand for one hour. Note any pressure
changes. The system must be observed over a period of one hour to ensure that no
pressure drop occurs, having due regard to temperature variation throughout the system.
Australian refrigerant handling code of practice 5.33

Evacuate the System

Connect the low-pressure hose from the gauge set to the Low-pressure connection on the
outdoor unit.

Vacuum the system down to 500 Microns of mercury. Allow the system to stand for one hour
to detect leakage. A small rise may indicate water boiling off in the system. A large rise
above 600 microns may indicate leakage in the piping. Australia and New Zealand
refrigerant handling code of practice 6.4.

Revision 10 Nov 2020 Page 11 of 33


Releasing the refrigerant into the system

Check that the low-pressure hose is connected to the low-pressure side of the outdoor unit.
Check that the system has been evacuated to 500 microns. Remove the Vacuum micron
gauge to prevent damage to it.
Open the low pressure and high-pressure valves by winding them out anti clockwise until
seated.
The low-pressure gauge should read approximately 150 PSI.

Revision 10 Nov 2020 Page 12 of 33


Electrical Connections

Maximum input power AC Circuit Breaker size DC input parameters


DGWA2- DGWA1- DGWA1-
Unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
DGA2- DGA1- DGA1-
Indoor unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
DWA3- DWA3- DWB2-
Outdoor unit
ACDCBLW-12K ACDCBLW-18K ACDCBLW-24K
1Ph 208V- 1Ph 208V- 1Ph 208V-
Power AC Hz
240V/50-60HZ 240V/50-60HZ 240V/50-60HZ
Max input power W 1700 2500 3500
Circuit breaker RCBO Type
A 16 16 20
A or B
VDC 80-380 80-380 80-380
Power DC
ISC </= 12 Adc </= 12 Adc </= 12 Adc
DC MAX VOLTAGE Voc 380 380 380

Before performing electrical Work, Read these cautions.

. All wiring must comply with local and national electrical codes and regulations.
. All work must be accomplished by a licensed electrician.
. All electrical connections must be made according to the Electrical Connection
Diagram.
. If there is a serious safety issue with the power supply, stop work immediately.
Explain your reasoning to the client and refuse to install the unit until the safety issue
is properly resolved.
. Power voltage should be within 90-100% pf rated voltage. Insufficient power supply
can cause malfunction, electrical shock, or fire.
. Only connect the unit to an individual branch circuit. Do not connect another
appliance to that outlet.
. The units must be properly earthed.
. All wiring must be properly connected. Loose wiring can cause failures and result in
product malfunction and possible fire.
. Ensure that wires are not resting against refrigerant tubing, the compressor, or any
moving parts within the unit.
. If the unit has an auxiliary electric heater, it must be installed at least one meter away
from any combustible materials.

Before performing any electrical or wiring work, turn off the main power to the
system.
Connect the cable from the indoor unit to the outdoor unit using the four-conductor cable. A
plug is prefabricated on the Outdoor end.

Revision 10 Nov 2020 Page 13 of 33


Connect 208-240 Volt AC to a dedicated circuit from the Distribution board. Note the circuit
breaker must provide Residual Current Device (RCD) protection per AS / NZS 3000 clause
2.6.3.2.3.3.
Note Per AS / NZS 3000 clause 4.19, the indoor and outdoor unit AC power must be isolated
by an isolation switch adjacent to the outdoor unit.
Connect the solar DC to the dc connections provided via a solar isolator mounted adjacent
to the out-door unit.

L
N
E

Installation of Solar Modules

Solar Modules must be installed in accordance with all applicable codes. Some of them are
the local building codes, the Building Code of Australia, AS / NZS 4777 and AS / 5033. The
must be installed by a licenced, competent person.

Solar Array Maximum Voltage.

The maximum Voltage Open Circuit (VOC) must be calculated to account for low
temperature voltage rise. Failure to do may damage the equipment and void warranty.
For guidance see AS / NZS 5033 4.2 PV array maximum voltage.
The maximum Voltage Open Circuit for this equipment is 380 Vdc.
For example, if the lowest recorded temperature is 4 to 0 degrees C and the VOC of a
module is 44.2 Vdc, one would multiply 44.2 by 1.1 equalling 4.42 volts.
Adding 44.2 and 4.42 equals the low temperature VOC of 48.62.
Dividing the maximum VOC input of 380 Vdc by 48.62 yields the maximum number of solar
modules 7.81. Rounding down yields 7 modules max at that low temperature.

Revision 10 Nov 2020 Page 14 of 33


Solar Array maximum current.
Paralleling of the solar array is not recommended as the maximum rated Array Short circuit
current is 12 amps.

Galvanic considerations outdoor unit.

The outdoor unit is to be treated as a non-galvanically isolated regulator. The solar isolation
switches must be rated for the full array voltage and current. If connected to the AC supply,
the outdoor unit must be connected to the 230-volt AC distribution board via a type A or B
residual current and overcurrent device.

Solar Module installation

This manual contains information regarding the installation and safe handling of solar
photovoltaic module(s). All instructions should be read and understood before attempting to
install. If there are any questions, please contact our sales department for further
explanation. The installer should conform to all safety precautions listed in this guide when
installing the modules. Local codes and regulations must be followed.
This manual does not describe specific structures and installation procedures.
An approved solar technician must be consulted to determine the following:
. The specifications of the solar photovoltaic system
. Cable material
. Connecting components
. Bracket and support
. Supporting parts
. Switching and circuit protection

Revision 10 Nov 2020 Page 15 of 33


Solar modules are large and require careful handling. Only a qualified technician
should install Solar Modules. Solar arrays are current limited sources. Use
appropriate protection measures when working on them. They contain hazardous
DC voltages.
Installation of Solar Modules should be performed only by qualified persons, who are familiar
with the mechanical and electrical requirements.
All electrical connections should be made with approved MC-4 type connectors, and from
the same manufacturer. (AS / NZS 5033 clause 4.3.7 (k)
One individual solar module generates DC voltage greater than 30V when exposed to
sunlight. Contact with a DC voltage of 30V or more is potentially hazardous. Do not touch
the contacts of electrical terminals.

Do not touch the module contacts.

Keep children away from the system while transport and installing mechanical and
electrical components.

Revision 10 Nov 2020 Page 16 of 33


Completely cover the module with an opaque material during installation to keep electricity
from being generated. Do not touch the ends of live wires. Do not wear metallic rings,
watchbands, ear, nose lip rings or other metallic devices while installing or troubleshooting
photovoltaic systems

Use only insulated tools that are approved for electrical installations.

Do not work on solar modules in wet conditions

Revision 10 Nov 2020 Page 17 of 33


The module frame must be properly earthed. Removal on any one module must not interrupt
the earthing of the remaining modules.

Solar Array Mechanical installation

Selecting an installation place:


. Select a suitable place for installation of the solar modules. The modules should not
be shaded during the solar window part of the day.
. The module should be facing north in the southern latitudes for best power
generation.
. An approved solar technician should be consulted to determine the best orientation
of the solar panels.
Selecting the proper support frame:
. Always observe the instructions and safety precautions included with the support
frame to be used with the modules.
. Never attempt to drill holes in the glass surface of the module. It will void the
warranty.
. Do not drill additional mounting holes in the frame of the module. It will void the
warranty.

Revision 10 Nov 2020 Page 18 of 33


. Modules must be securely attached to the mounting structure using four mounting
points for normal installation. If additional wind or snow loads are considered for the
installation additional mounting points should also be used.
. The support frame must be made of durable, corrosion resistant and UV resistant
material.
. The heat expansion and cold contraction of the support frame should have no effect
on its usage and performance.
Ground mounting:

. Select the height of the mounting system to prevent the lowest edge of the module
from being covered by snow in winter in areas the experience heavy snowfalls. In
addition, assure the lowest portion of the module is placed high enough that it is not
shaded by plants or trees and is free from the effects of sand and stone driven by
wind.

Roof Mounting:
When installing the modules on a roof ensure that they are securely fastened and cannot fall
because of wind or snow loads.
When installing on a roof, ensure that the roof construction is suitable. In addition, any roof
penetration required to mount the module must be properly sealed to prevent leaks.
The roof installation of solar modules may affect the fireproofing of the house construction
and it may be necessary to use an earth ground fault circuit breaker.

Revision 10 Nov 2020 Page 19 of 33


Provide adequate ventilation under a module for cooling. 50 mm minimum between the
module and the mounting surface.

Pole mounting:
When installing the modules on a pole, choose a pole and module mounting structure that
will withstand anticipated winds for the area. The pole must have a solid foundation.

Solar Array Wiring

The array is formed of modules in series. The switch disconnectors must be approved for
disconnecting solar DC under load.
The MC 4 connectors must be approved and from the same manufacturer at each join.
Mismatching connectors can cause failure and possible fire.

Revision 10 Nov 2020 Page 20 of 33


General installation:
. Do not use modules of different configurations in the same system.
. The solar photovoltaic array consists of a maximum of 10 modules of 270 watts or 8
modules of 370 watts.
. The solar array total system voltage must not exceed 380 volts DC open circuit. If
installed in an area that experiences temperatures lower than 20 degrees C the
Voltage open circuit will rise and a calculation must be done by a qualified technician.
. Both sides of an MC 4 type connection must be of the same type and manufacturer.
. Multistrand solar wire, having a minimum cross section of 2.5 sq mm or larger must
be used.
. Cable installation must comply with all local and national codes and regulations.
. A switch disconnector rated for DC must be used between the array and the outdoor
unit. If not adjacent to the array a separate switch must be installed at the array.

Revision 10 Nov 2020 Page 21 of 33


Earth Fault Protection Solar DC

Roof mounted DC PV arrays located on dwellings must be provided with DC earth fault
protection per US Electrical code NEC 2005 Article 690.5. Earth fault protection isolates the
Neutral conductor. (in DC this is usually the negative wire) from earth when a ground fault
occurs.

Solar Disclaimer

Because the use of this manual and conditions or methods of installation, operation, use and
maintenance of the photovoltaic (PV) product are beyond our control, we do not take any
responsibility and expressly disclaim liability for loss, damage, or expense arising out of or in
any way connected with such installation, operation use or maintenance. Nor responsibility is
assumed by us for any infringement of patents or other rights of third parties, which may
result by using the PV product. No license is granted by modification or otherwise under any
patent or patent rights.
The information in this manual is based on company knowledge and experience and is
believed to be reliable, but such information including product specification (without
limitations) and suggestions do not constitute a warranty, expressed or implied.
We reserve the right to change the manual, the PV product, the specifications, or product
data sheets without prior notice.

Revision 10 Nov 2020 Page 22 of 33


Signage

Additional Solar signage to be posted on the outdoor unit

To be posted adjacent to the AC a nd DC isolating Switches.

Revision 10 Nov 2020 Page 23 of 33


Electrical and Gas Leak checks.

Gas Leak checks

Prior to the test run check for gas leaks using the following methods:
Soap and water method
Using a soft brush, apply soapy water or liquid detergent to all pipe connection points on the
indoor and outdoor unit. The presence of bubbles indicates a leak. Repairs must be made
prior to test running the unit.
Leak Detector method
If using a leak detector, refer to the device’s operation manual for proper usage instructions.

Electrical Safety checks

After installation, confirm that all electrical wiring is installed in accordance with local and
national regulations, and according to the installation manual.
Before the test run:
Check earthing
Measure earthing resistance. The earthing resistance must be less than required to trip any
protection devices.
Perform an insulation resistance test.
During the test run:
Check for electrical leakage, using a low current tong meter.

Revision 10 Nov 2020 Page 24 of 33


Test Run

Before the test run:


Verify that:
. The unit’s electrical system is safe and will operate properly
. The gas leak checks have been performed
. Confirm that the low- and high-pressure valves are fully open
The test should run for at least 30 minutes
Connect power to the unit
Press the On/Off button on the remote while pointing it at the indoor unit. The indoor unit will
respond.
Press the Press the MODE button to scroll the functions one at a time:
COOL – Select the lowest temperature. Allow to run for 5 minutes.
HEAT – Select the highest possible temperature. Allow to run for 5 minutes.
After the Test Run is completed, return the unit to normal operating temperature.
Wrap the pipe connections with insulation.

List of Checks Pass FAL TEST


to Perform ( ) ( ) RESULT
Commissioning checklist
Solar array Voc test

Solar array grounding


fault test

Solar array operating


currentest

No electrical leakage

Unit is properly grounded

All electrical termina Is


properly covered

Indoor and Outdoor Units


are solidly installed

All pipe connection Outdoor Intdoor


points do not leak (2): (2):

Water drains properly


from drain hose

All piping is properly


insulated

Unit performs COOL


function properly

Unit performs HEAT


function properly

Indoor unit louvers


rotate properly

Indoor unit responds


to remote controller

Revision 10 Nov 2020 Page 25 of 33


Maintenance
Indoor unit:
Turn off the air conditioner.
Open the indoor unit cover and remove the air filters.

Vacuum and wash the air filter in warm soapy water. The water should be less than 40
degrees C to prevent deformation of the air filter.
Allow the filter to dry. To prevent deformation do not place in direct sunlight. Reinstall the
filter. Clean the outer shell using a soft cloth and a mild cleaning solution. Test the solution
on a small area prior to use. Do not use volatile solvents such as acetone or paint thinner.
Outdoor unit

Check that the outdoor unit airflow is not obstructed by objects on or around it, and
vegetation.
Examine the general condition of the outdoor unit.
Check the fan for foreign objects.
Check the fins for deformation.
Check the insulation of the piping for security and integrity. Replace damaged insulation.
Check the condition of electrical conduits. Replace any damaged wiring or conduits.

Revision 10 Nov 2020 Page 26 of 33


Operation
The air conditioner has an infrared remote and an android or I phone app.
Remote control operation
Some functions may not be available in all units.

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remote control continued

“ ” button Press the " " button to switch the air conditioner

Press the "Mode" button and select the "Auto/Cooling/


“Mode” button Dehumidifying/Air Supply/Heating" mode.

This button is used to set the air conditioner to enter the cooling mode,
and the set temperature is 26℃run.
1. When the air conditioner is on or off, just press the button, the air
“COOL” button
conditioner will enter coolingMode and set the temperature to 26℃.
2. In the timing on state, press this button to cancel the timing on setting
and turn on in advance.Run cooling mode, set temperature to 26℃.
3. In sleep state, press this button to run the cooling mode, set the
temperature to 26℃.

This button is used to set the air conditioner into heating mode, and set
the temperature to 24℃run.
1. When it is turned on or off, as long as you press this button, the air
conditioner will enter the heating modeAnd the set temperature is 24℃
“HEAT” button for operation.
2. In the timing on state, press this button to cancel the timing on setting
and turn on in advance.Run heating mode, set temperature to 24℃
3. In sleep state, press this key to run heating mode, and set temperature
to 24℃

In cooling, heating, and dehumidification modes, press the " "," "
“TEMP” button keys to adjust the temperature degree, range 16-32℃
Note: The temperature is not adjustable in the air supply mode.

Press the "Wind Speed" button to select the wind speed of "Breeze/
“FAN” button Low Wind/Mid Low Wind/Stroke/High Wind/Auto".
Note: There is no automatic wind speed in air supply mode.

When connected to the mains , press the " " button, the one-key power
“ SE” button saving logo of the internal unit will turn green, and enterPower saving
mode.

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Android or I phone app

1. The indoor unit has a QR code that can be scanned to download the app.

Download the app and register your phone number.


2. Turn the Solar air conditioner on, use the remote control and press the “LIGHT”
button 8 times or more withing 10 seconds. When you hear “Di” the wifi indicator
should be flashing.

3. Turn the Bluetooth on your phone on and connect to the home WIFI.
4. Open the Solar Aircon app on and it should automatically detect the Solar air
conditioner. Confirm the device, enter the home WIFI password and start the
connection.

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5. Use the app to control the air conditioner anywhere via WIFI. Observe the power
saving data and view the power consumption by hour/day/month/year.

Troubleshooting and Repair

For Repair parts and service information contact


Rob Miravet
acdc@solaracdc.com.au

Warning disassembly of the units can result in an electric shock hazard. This unit
employs multiple sources of supply and care must be taken that all supplies are
turned off and energy storage devices disconnected

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Common Issues. Please check the following before contacting a repair company.

Issue Possible Causes

Unit does not turn on The Unit has a 3-minute protection feature that prevents the unit from
when pressing the on overloading. The unit will not restart within three minutes of being turned
off button off.

The unit may change its setting to prevent frost from forming
The unit changes on the unit. Once the temperature increases, the unit will start
from COOL/HEAT operating in the previously selected mode again.
mode to FAN The set temperature has been reached, at which point the
mode unit turns off the compressor. The unit will continue operating
when the temperature fluctuates again

The indoor unit In humid regions, a large temperature difference between the
emits white mist room’s air and the conditioned air can cause white mist.

Both the indoor When the unit restarts in HEAT mode after defrosting, white
and outdoor units mist may be emitted due to moisture generated from the
emit white mist defrosting process.

A rushing air sound may occur when the louver resets its
position.
The indoor unit
makes noises A squeaking sound may occur after running the unit in HEAT
mode due to expansion and contraction of the unit’s plastic
parts.

Low hissing sound during operation: This is normal and is


caused by refrigerant gas flowing through both indoor and
outdoor units.

Both the indoor Low hissing sound when the system starts, has just stopped
unit and outdoor running, or is defrosting: This noise is normal and is caused by
unit make noises the refrigerant gas stopping or changing direction.

Squeaking sound: Normal expansion and contraction of


plastic and metal parts caused by temperature changes during
operation can cause squeaking noises.

The outdoor unit The unit will make different sounds based on its current
makes noises operating mode.

Dust is emitted The unit may accumulate dust during extended periods of
from either the non-use, which will be emitted when the unit is turned on.
indoor or outdoor This can be mitigated by covering the unit during long periods
unit of inactivity.

The unit may absorb odours from the environment (such as


The unit emits a furniture, cooking, cigarettes, etc.) which will be emitted
bad odour during operations.

The unit’s filters have become mouldy and should be cleaned.

The fan of the


During operation, the fan speed is controlled to optimize
outdoor unit does
product operation.
not operate

Operation Interference from cell phone towers and remote boosters may
is erratic, cause the unit to malfunction.
unpredictable, In this case, try the following:
or unit is • Disconnect the power, then reconnect.
unresponsive • Press ON/OFF button on remote control to restart operation.

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Problem Possible Causes Solutions
Temperature setting may
be higher than ambient Lower the temperature setting
room temperature

The heat exchanger on the


Clean the affected heat
indoor or outdoor unit is
exchanger
dirty

Remove the filter and clean it


The air filter is dirty
according to instructions

The air inlet or outlet of Turn the unit off, remove the
either unit is blocked obstruction and turn it back on

Make sure that all doors and


Doors and windows are
windows are closed while
open
operating the unit
Poor Cooling Close windows and curtains
Performance Excessive heat is generated
during periods of high heat or
by sunlight
bright sunshine

Too many sources of heat


in the room (people, Reduce amount of heat
computers, electronics, sources
etc.)

SLEEP function can lower


product performance by
SLEEP function is activated reducing operating frequency.
Turn off
SLEEP function.

Solar power is not enough.


grid power is off, air
Turn on the grid power.
conditioner runs only on
solar panels.

Both solar and grid power is


Turn on grid and solar power
off
The unit is not
working Remote control batteries are
Replace batteries
dead

Timer is activated Turn timer off

The outdoor temperature is Use auxiliary heating


lower than 7°C (44.5°F) device

Poor heating
performance Make sure that all doors
Cold air is entering through
and windows are closed
doors and windows
during use

The unit may stop operation or continue to run safely. If the


Error code appears in
indicator light continues to display an error code, wait for
the window display
about 10 minutes. The problem may resolve itself. If not,
of indoor unit:
disconnect both solar and grid power, then connect it again
• E0, E1, E2…
2 minutes later. Turn the unit on.
• P1, P2, P3…
If the problem persists, turn off the unit and contact an
• F1, F2, F3…
authorized service centre
• Lo/Lp

Revision 10 Nov 2020 Page 32 of 33


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