Installation Manual
Installation Manual
Installation Manual
Installation Manual
Table of contents
Contents
Table of contents ................................................................................................................................... 1
Tabl e of Revisions ................................................................................................................................. 2
Model Applicability ................................................................................................................................. 2
Equipment description ........................................................................................................................... 3
Accessories............................................................................................................................................ 2
Standards reference .............................................................................................................................. 4
Disclaimer .............................................................................................................................................. 4
Symbols used ........................................................................................................................................ 4
Safety Precautions................................................................................................................................. 5
Indoor unit mounting instructions........................................................................................................... 6
Outdoor unit mounting Instructions........................................................................................................ 8
Outdoor unit required clearances .......................................................................................................... 8
Refrigerant pipe Specifications .............................................................................................................. 9
Refrigerant fill capacity .......................................................................................................................... 9
Maximum Length of piping................................................................................................................... 10
Addition of refrigerant per pipe length.................................................................................................. 10
Connecting the Refrigerant piping ....................................................................................................... 10
Pressure Testing the System ............................................................................................................... 11
Evacuate the System........................................................................................................................... 11
Releasing the refrigerant into the system ............................................................................................ 12
Electrical Connections ......................................................................................................................... 13
Installation of Solar Modules................................................................................................................ 14
Solar Array Maximum Voltage. ............................................................................................................ 14
Solar Array maximum current .............................................................................................................. 15
Galvanic considerations outdoor unit................................................................................................... 15
Solar Module installation...................................................................................................................... 15
Solar Array Mechanical installation...................................................................................................... 18
Solar Array Wiring................................................................................................................................ 20
Earth Fault Protection Solar DC .......................................................................................................... 22
Signage................................................................................................................................................ 23
Solar Disclaimer................................................................................................................................... 22
Electrical and Gas Leak checks........................................................................................................... 24
Gas Leak checks ................................................................................................................................. 24
Electrical Safety checks....................................................................................................................... 24
Test Run .............................................................................................................................................. 25
Maintenance ........................................................................................................................................ 26
Operation ............................................................................................................................................. 27
Remote control operation................................................................................................................. 27
Android or I phone app .................................................................................................................... 29
Troubleshooting and Repair ................................................................................................................ 30
Table of Revisions
Revision Date Reason for revision Revision By
10 November Initial writing George Abernathy
Model Applicability
Table of Models
Model DGWA2-ACDCBLW- DGWA1-ACDCBLW- DGWA1-ACDCBLW-
12K 18K 24K
Indoor unit DGA2-ACDCBLW-12K DGA1-ACDCBLW-18K DGA1-ACDCBLW-24K
Outdoor DWA3-ACDCBLW-12K DWA3-ACDCBLW-18K DWB2-ACDCBLW-24K
unit
Accessories
Components Supplied
Number Quantity Name
1 1 Indoor unit
2 1 Indoor unit Mounting plate
3 1 Remote Controller
4 2 AAA battery
5 1 Connecting cord 3 meters
6 1 Outdoor unit
7 1 Wrapping tape weather protection
8 1 Drainpipe 1.5 meters 15 mm diameter
9 1 Wall sleeve
10 1 Sealant putty
11 1 Installation manual
12 1 MC 4 style connector set for outdoor unit
The equipment consists of an indoor unit and an outdoor unit air conditioning system. The
system produces heating or cooling as required.
The system can be powered in several ways.
. By DC solar alone. It will start up and run on just the solar
. By DC solar and a small amount of AC 208-240 Volt power.
. By AC 208-240 volt only. This would be applicable at night.
Installation is the same as a standard split system air conditioner with the addition of Solar
PV modules to supply the DC input.
The system is controlled by an optical remote control.
LNE
P+ P-
The standards listed here may not be all applicable standards. Check local and national standards for
additional applicability. Check for the latest revisions and clauses.
Standards
AS/NZS 1319
AS/NZS 1571
AS/ NZS 3000
As/ NZS 3500
AS/NZS 4777
AS/NZS 5033
AS/NZS 5149
IEC 62109
National construction code volume 3 plumbing code of Australia.
Australia and New Zealand Refrigerant Handling code of practice part 2
US Electrical code NEC 2005 Article 690.5 Ground fault protection
Disclaimer
This equipment requires the handling and installation of High-pressure gasses, and hazardous levels
of AC and DC voltages. Only fully qualified licenced personnel may install this equipment.
Personal Protection Equipment (PPE) must be used while installing this equipment. Care must be
taken that all required PPE and precautions are taken. The manufacturer and resellers of this
equipment assume no responsibility for any failure to properly protect personnel. Any
recommendations are only for advisory purposes.
The references to standards in this manual are advisory. Failure to follow all applicable standards will
void the equipment warranty.
All Electrical work must be performed by a licenced technician according to local regulations and the
instructions given in this manual.
The illustrations in this manual are for explanatory purposes. The actual shape of your units may be
slightly different.
Symbols used
Freezing and frost bite, beware escaping refrigerant and take preventative
measures
High voltage or Electric Shock. Make certain that all electrical circuits are not
energized
Warning
. All Electrical work must be performed by a licenced technician according to local regulations
and the instructions given in this manual.
. Installation must be performed by an authorized dealer or specialist. Defective installation can
cause water leakage, electrical shock, or fire.
. Before installing, modifying, or servicing this appliance, the main electrical disconnect switch
must be in the OFF position. There may be more than one disconnection switch. Lock out and
tag with a suitable warning label.
. Never supply power to the unit unless all wiring and tubing are completed, re-connected and
checked.
. This system has hazardous electrical voltages. Ensure that all wiring is compliant with this
manual and local regulations.
. The unit and the solar system must be earthed in accordance with local electrical and building
codes.
. Compatible MC 4 type connectors must be used.
. Do not allow children to play with the air conditioner. Children must always be supervised
around the unit.
. Contact an authorized service technician for repair or maintenance of this unit.
. Only use the included accessories, parts, and specified parts for installation. Using non-
standard parts can cause water leakage, electrical shock, fire, and can cause the unit to fail.
. Install the unit in a firm location that can support the unit’s weight. If the chosen location
cannot support the unit’s weight, or the installation is not done properly the unit may fall and
cause serious injury and damage.
. For all electrical work, follow all local and national wiring standards, regulations, and the
Installation manual.
. The unit must be powered by a dedicated circuit with a residual current and leakage device.
. For all electrical work, use the specified cables. Connect cables properly and clamp them
securely to prevent external forces from damaging the electrical connections. Improper
electrical connections can overheat and cause fire and may also cause electric shock.
. All wiring must be properly arranged to ensure that control board cover can close properly. If
the control board cover is not closed properly, it can lead to corrosion and cause the
connection points on the terminal strip to heat up, catch fire or cause electrical shock.
. In certain functional environments, such as kitchens, server rooms, etc., the use of specially
designed air-conditioning units is highly recommended.
. For units that have an auxiliary electric heater, do not install the unit within 1 meter of any
combustible materials.
. Do not install the unit in a location that may be exposed to combustible gas leaks. If
combustible gas accumulates around the unit, it may cause fire.
. Do not install this air conditioner in a wet location such as a bathroom or laundry room. Too
much exposure to water can cause electrical components to short circuit.
. This product must be properly earthed and installed with an earth leakage circuit breaker.
Failure to do so may result in injury, electric shock, or death.
. Install drainage piping in accordance with local and national regulations and meet the
requirements of the National construction code volume 3 plumbing code of Australia.
. This air-conditioning unit contains fluorinated gasses. For specific information on the type of
gas please refer to the label(s) on the outdoor unit.
. De-commissioning and disposal of this unit must be performed by a certified technician, in
accordance with the Australian and New Zealand Refrigerant Handling code of practice.
. When the unit is checked for leaks, proper record-keeping of all checks is strongly
recommended.
Prior to installation:
Before installing the indoor unit, refer to the label on the product box to make sure that the
model number of the indoor unit matches the model number of the outdoor unit.
Before installing the indoor unit, you must choose an appropriate location. The following list
will help you choose an appropriate location for the unit.
. Proper installation locations meet the following:
. Good air circulation
. Convenient drainage
. Noise from the unit will not disturb other people
. Form and solid location and the location will not vibrate
. Strong enough to support the weight of the unit
. At least one meter from all other electrical devices (e.g., TV radio, computer)
Do not install the unit in the following locations:
The indoor unit contains a pre-charge of inert gas. Take care when bending tubing
and discharging this gas.
Select the location for the indoor unit. Check that the location is suitable for pipe
penetration through the wall. Check that no wiring or piping will be affected by the
pipe penetration location.
Use a stud finder to locate studs to prevent unnecessary damage to the wall. Copper pipe
must be insulated independently.
Select a location that is not next to a heat source and that will allow sufficient airflow
throughout the room.
The indoor unit requires the following clearances
12cm 12cm
(4.75in) (4.75in)
2.3m (90.55in)
Mount the indoor unit mounting plate on a secure surface that is sufficiently dense to prevent
unwanted noise and vibration.
Level the mounting plate and secure with appropriate anchors.
Install the condensate drain if required. The outdoor unit will condense water when the
system is in heating mode. Consult local regulations for drainage connections.
Mount the unit on an approved wall mounting bracket and secure or mount the unit on a
secure waterproof surface and secure.
The system has a maximum ambient operating temperature of 58 degrees Celsius. The
maximum pressure is 3541 Kpa / 514 Psig.
Piping must be specified in accordance with AS /NZS 1571. The minimum wall thickness is
0.81 mm for 6.35mm/1/4 inch to 12.7mm / ½ inch, and 0.91 for 15.88 mm / 5/8-inch tubing.
The indoor unit contains an inert gas. Use caution when loosening the flared fittings
to vent the gas.
Cut the piping to length. Take care that no foreign matter enters the piping. Slide the flare
nuts onto the piping. Flare the piping using a flaring tool for refrigerant piping.
Inspect the flares checking that they are even and do not have any cracks or burrs.
Fluorocarbons refrigerant must not be put into a system for the purposes of
pressure leak testing. Australian refrigerant handling code of practice 5.29
High pressure nitrogen gas bottle handling. Wear appropriate PPE including eye,
ear, protection, leather gloves.
Precautions:
Air and foreign matter in the refrigerant circuit can cause abnormal rises in
pressure and could cause damage to the air conditioner. Care must be taken to
ensure that the refrigerant lines are free of foreign matter.
Use Dry nitrogen for leak testing.
Pressurize the system to 3500 KPA/ 508 Psig and let stand for one hour. Note any pressure
changes. The system must be observed over a period of one hour to ensure that no
pressure drop occurs, having due regard to temperature variation throughout the system.
Australian refrigerant handling code of practice 5.33
Connect the low-pressure hose from the gauge set to the Low-pressure connection on the
outdoor unit.
Vacuum the system down to 500 Microns of mercury. Allow the system to stand for one hour
to detect leakage. A small rise may indicate water boiling off in the system. A large rise
above 600 microns may indicate leakage in the piping. Australia and New Zealand
refrigerant handling code of practice 6.4.
Check that the low-pressure hose is connected to the low-pressure side of the outdoor unit.
Check that the system has been evacuated to 500 microns. Remove the Vacuum micron
gauge to prevent damage to it.
Open the low pressure and high-pressure valves by winding them out anti clockwise until
seated.
The low-pressure gauge should read approximately 150 PSI.
. All wiring must comply with local and national electrical codes and regulations.
. All work must be accomplished by a licensed electrician.
. All electrical connections must be made according to the Electrical Connection
Diagram.
. If there is a serious safety issue with the power supply, stop work immediately.
Explain your reasoning to the client and refuse to install the unit until the safety issue
is properly resolved.
. Power voltage should be within 90-100% pf rated voltage. Insufficient power supply
can cause malfunction, electrical shock, or fire.
. Only connect the unit to an individual branch circuit. Do not connect another
appliance to that outlet.
. The units must be properly earthed.
. All wiring must be properly connected. Loose wiring can cause failures and result in
product malfunction and possible fire.
. Ensure that wires are not resting against refrigerant tubing, the compressor, or any
moving parts within the unit.
. If the unit has an auxiliary electric heater, it must be installed at least one meter away
from any combustible materials.
Before performing any electrical or wiring work, turn off the main power to the
system.
Connect the cable from the indoor unit to the outdoor unit using the four-conductor cable. A
plug is prefabricated on the Outdoor end.
L
N
E
Solar Modules must be installed in accordance with all applicable codes. Some of them are
the local building codes, the Building Code of Australia, AS / NZS 4777 and AS / 5033. The
must be installed by a licenced, competent person.
The maximum Voltage Open Circuit (VOC) must be calculated to account for low
temperature voltage rise. Failure to do may damage the equipment and void warranty.
For guidance see AS / NZS 5033 4.2 PV array maximum voltage.
The maximum Voltage Open Circuit for this equipment is 380 Vdc.
For example, if the lowest recorded temperature is 4 to 0 degrees C and the VOC of a
module is 44.2 Vdc, one would multiply 44.2 by 1.1 equalling 4.42 volts.
Adding 44.2 and 4.42 equals the low temperature VOC of 48.62.
Dividing the maximum VOC input of 380 Vdc by 48.62 yields the maximum number of solar
modules 7.81. Rounding down yields 7 modules max at that low temperature.
The outdoor unit is to be treated as a non-galvanically isolated regulator. The solar isolation
switches must be rated for the full array voltage and current. If connected to the AC supply,
the outdoor unit must be connected to the 230-volt AC distribution board via a type A or B
residual current and overcurrent device.
This manual contains information regarding the installation and safe handling of solar
photovoltaic module(s). All instructions should be read and understood before attempting to
install. If there are any questions, please contact our sales department for further
explanation. The installer should conform to all safety precautions listed in this guide when
installing the modules. Local codes and regulations must be followed.
This manual does not describe specific structures and installation procedures.
An approved solar technician must be consulted to determine the following:
. The specifications of the solar photovoltaic system
. Cable material
. Connecting components
. Bracket and support
. Supporting parts
. Switching and circuit protection
Keep children away from the system while transport and installing mechanical and
electrical components.
Use only insulated tools that are approved for electrical installations.
. Select the height of the mounting system to prevent the lowest edge of the module
from being covered by snow in winter in areas the experience heavy snowfalls. In
addition, assure the lowest portion of the module is placed high enough that it is not
shaded by plants or trees and is free from the effects of sand and stone driven by
wind.
Roof Mounting:
When installing the modules on a roof ensure that they are securely fastened and cannot fall
because of wind or snow loads.
When installing on a roof, ensure that the roof construction is suitable. In addition, any roof
penetration required to mount the module must be properly sealed to prevent leaks.
The roof installation of solar modules may affect the fireproofing of the house construction
and it may be necessary to use an earth ground fault circuit breaker.
Pole mounting:
When installing the modules on a pole, choose a pole and module mounting structure that
will withstand anticipated winds for the area. The pole must have a solid foundation.
The array is formed of modules in series. The switch disconnectors must be approved for
disconnecting solar DC under load.
The MC 4 connectors must be approved and from the same manufacturer at each join.
Mismatching connectors can cause failure and possible fire.
Roof mounted DC PV arrays located on dwellings must be provided with DC earth fault
protection per US Electrical code NEC 2005 Article 690.5. Earth fault protection isolates the
Neutral conductor. (in DC this is usually the negative wire) from earth when a ground fault
occurs.
Solar Disclaimer
Because the use of this manual and conditions or methods of installation, operation, use and
maintenance of the photovoltaic (PV) product are beyond our control, we do not take any
responsibility and expressly disclaim liability for loss, damage, or expense arising out of or in
any way connected with such installation, operation use or maintenance. Nor responsibility is
assumed by us for any infringement of patents or other rights of third parties, which may
result by using the PV product. No license is granted by modification or otherwise under any
patent or patent rights.
The information in this manual is based on company knowledge and experience and is
believed to be reliable, but such information including product specification (without
limitations) and suggestions do not constitute a warranty, expressed or implied.
We reserve the right to change the manual, the PV product, the specifications, or product
data sheets without prior notice.
Prior to the test run check for gas leaks using the following methods:
Soap and water method
Using a soft brush, apply soapy water or liquid detergent to all pipe connection points on the
indoor and outdoor unit. The presence of bubbles indicates a leak. Repairs must be made
prior to test running the unit.
Leak Detector method
If using a leak detector, refer to the device’s operation manual for proper usage instructions.
After installation, confirm that all electrical wiring is installed in accordance with local and
national regulations, and according to the installation manual.
Before the test run:
Check earthing
Measure earthing resistance. The earthing resistance must be less than required to trip any
protection devices.
Perform an insulation resistance test.
During the test run:
Check for electrical leakage, using a low current tong meter.
No electrical leakage
Vacuum and wash the air filter in warm soapy water. The water should be less than 40
degrees C to prevent deformation of the air filter.
Allow the filter to dry. To prevent deformation do not place in direct sunlight. Reinstall the
filter. Clean the outer shell using a soft cloth and a mild cleaning solution. Test the solution
on a small area prior to use. Do not use volatile solvents such as acetone or paint thinner.
Outdoor unit
Check that the outdoor unit airflow is not obstructed by objects on or around it, and
vegetation.
Examine the general condition of the outdoor unit.
Check the fan for foreign objects.
Check the fins for deformation.
Check the insulation of the piping for security and integrity. Replace damaged insulation.
Check the condition of electrical conduits. Replace any damaged wiring or conduits.
“ ” button Press the " " button to switch the air conditioner
This button is used to set the air conditioner to enter the cooling mode,
and the set temperature is 26℃run.
1. When the air conditioner is on or off, just press the button, the air
“COOL” button
conditioner will enter coolingMode and set the temperature to 26℃.
2. In the timing on state, press this button to cancel the timing on setting
and turn on in advance.Run cooling mode, set temperature to 26℃.
3. In sleep state, press this button to run the cooling mode, set the
temperature to 26℃.
This button is used to set the air conditioner into heating mode, and set
the temperature to 24℃run.
1. When it is turned on or off, as long as you press this button, the air
conditioner will enter the heating modeAnd the set temperature is 24℃
“HEAT” button for operation.
2. In the timing on state, press this button to cancel the timing on setting
and turn on in advance.Run heating mode, set temperature to 24℃
3. In sleep state, press this key to run heating mode, and set temperature
to 24℃
In cooling, heating, and dehumidification modes, press the " "," "
“TEMP” button keys to adjust the temperature degree, range 16-32℃
Note: The temperature is not adjustable in the air supply mode.
Press the "Wind Speed" button to select the wind speed of "Breeze/
“FAN” button Low Wind/Mid Low Wind/Stroke/High Wind/Auto".
Note: There is no automatic wind speed in air supply mode.
When connected to the mains , press the " " button, the one-key power
“ SE” button saving logo of the internal unit will turn green, and enterPower saving
mode.
1. The indoor unit has a QR code that can be scanned to download the app.
3. Turn the Bluetooth on your phone on and connect to the home WIFI.
4. Open the Solar Aircon app on and it should automatically detect the Solar air
conditioner. Confirm the device, enter the home WIFI password and start the
connection.
Warning disassembly of the units can result in an electric shock hazard. This unit
employs multiple sources of supply and care must be taken that all supplies are
turned off and energy storage devices disconnected
Unit does not turn on The Unit has a 3-minute protection feature that prevents the unit from
when pressing the on overloading. The unit will not restart within three minutes of being turned
off button off.
The unit may change its setting to prevent frost from forming
The unit changes on the unit. Once the temperature increases, the unit will start
from COOL/HEAT operating in the previously selected mode again.
mode to FAN The set temperature has been reached, at which point the
mode unit turns off the compressor. The unit will continue operating
when the temperature fluctuates again
The indoor unit In humid regions, a large temperature difference between the
emits white mist room’s air and the conditioned air can cause white mist.
Both the indoor When the unit restarts in HEAT mode after defrosting, white
and outdoor units mist may be emitted due to moisture generated from the
emit white mist defrosting process.
A rushing air sound may occur when the louver resets its
position.
The indoor unit
makes noises A squeaking sound may occur after running the unit in HEAT
mode due to expansion and contraction of the unit’s plastic
parts.
Both the indoor Low hissing sound when the system starts, has just stopped
unit and outdoor running, or is defrosting: This noise is normal and is caused by
unit make noises the refrigerant gas stopping or changing direction.
The outdoor unit The unit will make different sounds based on its current
makes noises operating mode.
Dust is emitted The unit may accumulate dust during extended periods of
from either the non-use, which will be emitted when the unit is turned on.
indoor or outdoor This can be mitigated by covering the unit during long periods
unit of inactivity.
Operation Interference from cell phone towers and remote boosters may
is erratic, cause the unit to malfunction.
unpredictable, In this case, try the following:
or unit is • Disconnect the power, then reconnect.
unresponsive • Press ON/OFF button on remote control to restart operation.
The air inlet or outlet of Turn the unit off, remove the
either unit is blocked obstruction and turn it back on
Poor heating
performance Make sure that all doors
Cold air is entering through
and windows are closed
doors and windows
during use