21TXVLVC Valve Top Valve Control Solution
21TXVLVC Valve Top Valve Control Solution
21TXVLVC Valve Top Valve Control Solution
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Valve Control 101 Which suppliers can deliver on today’s new requirements?
The Evolution of Valve Control The supplier base of existing switchboxes for on/off valve controllers is highly fragmented and mostly
Shifts in process control technology drive shifts in valve control technology regional. Many of the suppliers are “stuck in switchbox mode.” That is, they are adequately adept at
designing and manufacturing conventional switchboxes, but they are not ready for the
During the past century, the methods of controlling plant processes have progressed through new world of digital valve control.
several major stages of automation. Each stage has lasted approximately twenty years before Digital This new world of digital valve control requires a new set of skills
and expertise not found in traditional switchbox suppliers.
being supplanted by a significant shift in technology. Valve
Control Today’s process manufactures need switchbox suppliers to demon-
strate a solid working knowledge of process control systems and the
Not surprisingly, the world of on/off valves has followed a similar pattern of technological change. ability to deliver appropriate, complete solutions anywhere in the world.
As process control systems have evolved, the on/off valves have followed a corresponding path To meet new customer requirements and to be truly valuable to end users, a supplier
of innovations. must break away from the old “switchbox mode” and prove clearly that it is capable of true
“digital valve control.” Switchpak DXS
What to look for in a Digital Valve Control supplier
Choose suppliers with deep expertise
If your plant processes are shifting to a fieldbus-based process control system, do not assume that your existing switchbox
supplier can deliver the capabilities you’ll need for digital valve control. Just because they have been valuable in the past does not
guarantee that they have responded well to recent shifts in technology.
Instead, consider other suppliers with proven expertise and experience in providing
digital valve controllers, not just conventional switchboxes.
Choose suppliers with multiple busses
Because most plant sites deploy multiple bus protocols
within the same process or location, it is helpful
to work with suppliers that have a breadth of
The Past Today The Future knowledge across several busses, not just the
simple sensor bus networks.
Manual Pneumatic DCS PLC Fieldbus Wireless Choose suppliers that have extensive knowledge
“The old way” The birth of the Advancements in control The introduction of the Reduction in plant per- More pressure to reduce in multiple busses. Several manufacturers claim
“automated valve” systems create the need “switchbox” adds visual sonnel and pressure for capital expenditures expertise in valve networking but are often limited
Plant operators are
for electrical feedback of display of valve position more productivity leads and operating costs will in scope to only the simplest bus protocols.
required to manually Pneumatic actuators
valve position provided to the electrical feed- to adoption of fieldbus introduce wireless field
turn valves to proper drive valves open and
by limit switches back and helps reduce process control architec- devices (“Look Ma – no Choose suppliers with complete solutions
position closed automatically
wiring costs tures – and compatible wires!”) The actual installation of a new process control fieldbus-
(“Look Ma – no hands!”)
on/off devices based architecture goes well beyond the field devices
themselves. Often it requires an array of field networking
Today’s customer requirements are different solutions to ease the installation and accelerate the
commissioning.
Fundamental shift from conventional switchboxes to digital valve controllers
In the past, when the conventional switchbox was the common method Standardization drives costs down by minimizing operator training and So make sure your supplier of
of feedback for on/off valves, engineers did not spend much time maximizing purchasing power. And fieldbus networking techniques discrete valve controllers has
specifying the type of limit switchboxes they preferred, instead accept- deliver proven economic benefits by shortening commissioning cycles, Lumitech DVC a deep understanding of the
ing whatever types the valve or actuator vendor supplied. The result? simplifying wiring, and reducing maintenance costs. process control system and
Process plants around the world are now filled with a variety of types the willingness and capability
and brands of switchboxes, with little standardization and considerable As process plants shift to global product standardization and fieldbus to take ownership of the critical
variability in quality, features, durability, and price. networking, they must be careful to shift their view of vendors as links between the system and the
well, particularly when it comes to on/off valves. Gone are the devices.
Today, however, is different. Process plants have days when engineers at process plants can leave it
increasingly higher goals to be more productive up to valve and actuator vendors to supply whatever Choose suppliers who have global
while using fewer people. To accomplish this, type of limit switchboxes they have in stock. approvals and extensive selection
plants must place more emphasis on two If your company has plants scattered around the world,
things: global product standardization and Instead, as field devices become more sophisticat- it will be important to begin standardizing on products
networking architectures. The combination ed, process plant engineers must seek out key that operate the processes. This minimizes training
of the two delivers substantial results and helps suppliers that can provide expertise and solutions, required and maximizes purchasing power. But before
achieve the goals of process plants. not just pricing and product. you buy digital valve controllers, make sure the supplier
can deliver and support them everywhere you’ll be
Lumitech DVM using them.
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The TopWorx Valve Control Program
TopWorx has listened to customers about the three things that
matter most – simplicity, selection, and savings – and combined
them into one all-encompassing valve control program.
Simplicity
TopWorx valve controllers and monitors offer
unmatched simplicity – they’re simple to order,
simple to install, and simple to operate. By offering
solutions with unique features like potted electron-
ics, direct mounting, LED early warning indicators,
and a modular design, TopWorx has ushered in
a different way of doing valve control. Selection
Whether you’re in Alberta, Saudi Arabia, or the Pacific Rim,
TopWorx has a valve control solution that will work for you.
With a variety of enclosures to tackle any harsh environ-
ment, global approvals to satisfy any hazardous area clas-
sification, and your choice of sensors and communications
inside, TopWorx has every application covered.
Savings
TopWorx valve controllers and moni-
tors all have one thing in common:
they save you money. For instance,
when you choose a Lumitech valve
controller with networking capability,
you eliminate the cost of mounting
kits and reap the proven economic
benefits of today’s bus technologies.
And our modular, integrated platforms
that combine position sensors, pilot
valves, and bus communication save
engineering time as well as procure-
Did You Know? ment and inventory costs.
TopWorx sensor communication
modules for AS-i, FOUNDATION
Fieldbus, DeviceNet, Profibus and
122 Modbus can be used in a variety
of enclosures suitable for use in
123
any process environment.
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Valve Control Solutions Overview
Discrete Valve Discrete Valve Monitors Sensor-Communications Puck Position Sensors Linear Valve Monitors Mounting Kits
Controllers Modules & Sensors
TopWorx discrete valve controllers TopWorx discrete valve monitors integrate TopWorx Sensor-Communications TopWorx Puck Position Sensors provide Backpak valve position monitors are designed The TopWorx VIP bracket program
integrate sensors, bus communications, sensors, bus communications, and termina- Modules are micro-processor based reliable valve position monitoring specifically for linear valve applications. offers the world’s largest selection of
pilot valve, and termination points into tion points into a variety of enclosures suit- ‘brains’ that mount inside Lumitech or while saving space, time, and money. They use a unique shaftless design to mount mounting kits for valve controllers and
a variety of enclosures, delivering the able for any process environment. Switchpak enclosures to deliver position These devices mount directly to rotary snuggly under the bonnet of control valves monitors. After several decades of
ultimate in modularity. sensing and bus networking functionality valve actuators and are less than 1/3 and are suitable for all hazardous areas. designing bracket systems for all types
Options include to on/off valves. They combine position the size of conventional switchboxes. of valves and actuators, TopWorx has
Options include sensors, bus communications, solenoid GO Switch leverless limit switches are the accumulated over 1,200 different
Enclosures outputs, and wiring terminals into a Options include sensor of choice for linear valves around the designs.
Enclosures Lumitech: direct-mount, non-incendive compact, sealed module that drops world. New options like built-in green or
Lumitech: direct-mount, non-incendive Switchpak: explosion-proof Sensors
into various Lumitech and Switchpak red LEDs provide increased plant safety and Options
Switchpak: explosion-proof Proximity sensors
enclosures. awareness.
Sensors Stainless Steel kits
Sensors GO Switch leverless limit switches Bus Communications Custom designs
Options include Options
GO Switch leverless limit switches Proximity sensors AS-Interface Rotary, linear, diaphragm,
Proximity sensors Mechanical switches Enclosures Backpak explosion-proof enclosures or knifegate valves
Mechanical switches Lumitech: direct-mount, non-incendive GO Switch leverless limit switches
Bus Communications Switchpak: explosion-proof
Bus Communications AS-Interface
AS-Interface FOUNDATION Fieldbus Sensors
FOUNDATION Fieldbus DeviceNet GO Switch leverless limit switches
DeviceNet Profibus DP Proximity sensors
Profibus DP Modbus
Modbus Bus Communications
AS-Interface
Pilot Valves FOUNDATION Fieldbus
Low Power Solenoids DeviceNet
Ultra Low Power Piezos Profibus DP
Modbus
35
124 125
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Valve Control Quick Selection Guide
Lumitech DVC Switchpak DXP Lumitech IVC Switchpak SXP Switchpak SSP Switchpak SUP Lumitech PPS Lumitech 7L & LPS
see page 130 see page 134 see page 140 see page 148 see page 146 see page 154 see page 144 see pages 164, 166
Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality:
Sensors, Bus, Solenoid, Terminals Sensors, Bus, Solenoid, Terminals Sensors, Solenoid, Terminals Sensors, Solenoid, Terminals Sensors, Terminals Sensors, Terminals Sensors, AS-i, Terminals Sensors, LEDs
Lumitech DVM Switchpak DXS Lumitech IVM Switchpak SXS Switchpak SRP Switchpak SEP Switchpak SBP GO Switch 73 & 7G
see page 132 see page 136 see page 142 see page 150 see page 152 see page 156 see page 160 see page 162
Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality: Onboard Functionality:
Sensors, Bus, Terminals Sensors, Bus, Solenoid, Terminals Sensors, Terminals Sensors, Solenoid, Terminals Sensors, Terminals Sensors, Terminals Sensors, Terminals Leverless Limit Switch
Category
C L A S S I F I C AT I O N
General Purpose
Zone 0
Class I, Div 1
Intrinsically Safe
Zone 1
Class I, Div 1
Explosion Proof
A R E A
Zone 2
Class I, Div 2
Non-Incendive
N E T W O R K
F I E L D B U S
When it comes to networking automated rotary valves, there is a need for experience TopWorx SCM’s are available
and expertise. in all modern bus protocols
in a variety of enclosures
With over fifty years experience serving the process industries and proven expertise in multiple bus networks,
suitable for use in any
TopWorx is uniquely positioned to deliver the right solution for any protocol on any valve in any process environment. process environment or
hazardous area.
Solutions for all rotary valves Enclosures for all process Other options:
and actuators: environments: Integral solenoid valves
Ball valves Engineered resin NAMUR and non-NAMUR mounting Sensor-Communications Module
Butterfly valves Aluminum Various visual display dome colors Available in:
Manual valves Stainless steel BriteLite early warning LEDs DVC, DVM, DXP, DXS
Dampers
Rack and pinion actuators Sensor-Communications Modules
Scotch yoke actuators for all bus networks: Visual Display Options
Vane actuators AS-Interface
FOUNDATION Fieldbus
Approvals for all hazardous areas: DeviceNet TopWorx offers several options
Zone 0 intrinsically safe Profibus that provide local feedback of
Zone 1 explosion proof Modbus a valve’s position.
Zone 2 non-incendive
Shaft Options
products
Pilot Valve Options
128 129
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Lumitech DVC 502.969.8000 Discrete Valve Control
INTRINSICALLY SAFE • NON-INCENDIVE
Rotary Solutions
Dimensions
DVC: Discrete Valve Controller
5.12”
The Lumitech DVC has set a new standard in DVC-ASZ2BPS44 3.15” 5.69”
discrete valve control. Feature-rich yet AS-Interface
Zone 2 (Class I, Div 2)
compact and affordable, its design delivers 4-way solenoid valve .25”
MOUNTING
the ultimate combination of modularity and 2.75”
.59”
networking capabilities. DVC-FFZ0BPP44
FOUNDATION Fieldbus M6 & 10/24 UNC
Zone 0 (Class I, Div 1) MOUNTING HARDWARE 4.25”
Features: Integral pilot valve INCLUDED 6.34”
Intrinsically Safe 3.75”
Direct mount with no brackets 4-way pilot valve
BriteLite early warning LEDs 2.39”
DeviceNet
1/8 NPT
Profibus DP EXHAUSTPORTS
Modbus
Stainless Steel pilot valve
Enclosure Sensor-Communications Module Area Classification Visual Display Wiring Pilot Valve
Enclosure P 1 2
/ " NPT conduit
Material: PBT blend
Specifications: Flame UL94-0 & UV resistant M M20 metric conduit (includes adapter fitting)
AS AS-Interface
(Area Classification must be Z2) 1 Mini-change quick disconnect
Target (See page 174 for SCM-ASi specifications) Solenoid Valve Piezo Valve
Material: PBT blend
Specifications: Flame UL94-V0 & UV resistant 3 Euro-change quick disconnect
Adjustment: 360° in 3° increments ZO Intrinsically Safe Target Colors: Green and Red S44 Solenoid valve with 24VDC, 1.2 Cv, 0.6 watt,
Dome: Polycarbonate, UV & impact resistant Zone 0 5 AS-i flat cable adapter aluminum, 4-way
EEx ia IIC BriteLite Colors: Green and Red (SCM option must be AS) (not available with FF SCM option)
1 2 FF FOUNDATION Fieldbus, standard 2-wire Class I, Div 1 & 2, Groups A,B,C,D (Not rated for hazardous locations)
Conduit Entries: (2) / " NPT standard; (2) M20 metric
optional (See page 176 for SCM-FF specifications) Class II, Div 1 & 2, Groups E,F,G BriteLite Lens: Polycarbonate, UV resistant S45 Solenoid valve with 24VDC, 1.2 Cv, 0.6 watt,
Class III stainless steel, 4-way
Cover Gasket: Silicone; Flame UL94-V0 & UV (SCM option must be FF) (not available with FF SCM option)
(Pilot Valve option must be P44 or P45) B Dome and BriteLite (90° Green/Red) For Zone 2 (Class 1, Div 2) applications of Wiring options
resistant 1 & 3, see page 117 for quick disconnect guards.
DN DeviceNet P44 Piezo valve with 1.2 Cv, 0.005 watt, aluminum,
(Area Classification must be Z2) Z2 Non-Incendive N Dome only (90° Green/Red) 4-way
Fasteners: All 303 series stainless steel
Zone 2 (SCM option must be FF)
DA DeviceNet with analog input EEx nc IIC
Mounting
(Area Classification must be Z2) Class I, Div 2, Groups A,B,C,D P45 Piezo valve with 1.2 Cv, 0.005 watt, stainless
NAMUR: Direct - no brackets or couplers Consult factory for additional color and rotation
Class II, Div 2, Groups E,F,G steel, 4-way
Non-NAMUR: Interface plate. See page 171. Class III options. (SCM option must be FF)
(See page 175 for SCM-DN specifications)
MB Modbus
(Area Classification must be Z2)
Ordering Guide (See page 179 for SCM-MB specifications)
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Lumitech DVM 502.969.8000 Discrete Valve Control
INTRINSICALLY SAFE • NON-INCENDIVE
Rotary Solutions
Dimensions
DVM: Discrete Valve Monitor
5.12”
The Lumitech DVM offers the same DVM-ASZ2BP 3.15” 2.75” 5.69”
Options: AS-Interface
FOUNDATION Fieldbus
DeviceNet
Profibus DP
Modbus
Enclosure P 1 2
/ " NPT conduit
Material: PBT blend
Specifications: Flame UL94-0 & UV resistant M M20 metric conduit (includes adapter fitting)
AS AS-Interface
(Area Classification must be Z2) 1 Mini-change quick disconnect
Target (See page 174 for SCM-ASi specifications)
Material: PBT blend
Specifications: Flame UL94-V0 & UV resistant 3 Euro-change quick disconnect
Adjustment: 360° in 3° increments ZO Intrinsically Safe Target Colors: Green and Red
Dome: Polycarbonate, UV & impact resistant Zone 0 5 AS-i flat cable adapter
EEx ia IIc BriteLite Colors: Green and Red (Cube option must be AS)
1 2
Conduit Entries: (2) / " NPT standard; (2) M20 metric FF FOUNDATION Fieldbus, standard 2-wire Class I, Div 1 & 2, Groups A,B,C,D (Not rated for hazardous locations)
(See page 176 for SCM-FF specifications) Class II, Div 1 & 2, Groups E,F,G BriteLite Lens: Polycarbonate, UV resistant
optional
Class III
With FF Cube option, a TopWorx bolt-on or NAMUR mount
Cover Gasket: Silicone; Flame UL94-V0 & UV (SCM option must be FF)
pilot valve is required. See page 177 for model numbers. For Zone 2 (Class 1, Div 2) applications of Wiring options 1 & 3, see page 117 for quick
resistant B Dome and BriteLite (90° Green/Red)
Z2 Non-Incendive disconnect guards.
Zone 2 N Dome only (90° Green/Red)
Fasteners: All 303 series stainless steel
EEx nc IIc
DN DeviceNet
Class I, Div 2, Groups A,B,C,D
Mounting (Area Classification must be Z2)
Class II, Div 2, Groups E,F,G
NAMUR: Direct - no brackets or couplers
Class III Consult factory for additional color and rotation options.
Non-NAMUR: Interface plate. See page 171. DA DeviceNet with analog input
(Area Classification must be Z2)
Temperature Rating: Determined by other May be installed Intrinsically Safe per NEC Article
(See page 175 for SCM-DN specifications)
components 504 and with entity approved barrier.
Environment: NEMA Type 4, 4X; IP66 Install as Non-Incendive per NEC Article 501.
PB Profibus DP
(Area Classification must be Z2)
DVM Discrete Valve Monitor (See page 175 for SCM-PB specifications)
MB Modbus
Ordering Guide (Area Classification must be Z2)
Fill in the boxes to create your (See page 179 for SCM-MB specifications)
‘ordering number.’
Enclosure Sensor-Communications Module Area Classification Visual Display Wiring
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Switchpak DXP 502.969.8000 Discrete Valve Control
EXPLOSION PROOF • INTRINSICALLY SAFE
Rotary Solutions
Dimensions
Switchpak DXP
Enclosure Sensor-Communications Module Area Classification Visual Display Shaft Pilot Valve
Cover Bolts: 6 captive socket head stainless steel ZO Intrinsically Safe Visual Display: Impact resistant polycarbonate; Shaft: Stainless steel; O-ring sealed 000 No pneumatic valve
screws Zone 0 O-ring sealed; 360° adjustable; bolt-on
EEx ia IIC Shaft Retainer: Stainless steel S84 24VDC, aluminum, 4-way
Conduit Entries: Two 3/4" NPT (Four optional) Class I, Div 1 & 2, Groups A,B,C,D (not available with FF SCM)
FF FOUNDATION Fieldbus, standard 2-wire
Class II, Div 1 & 2, Groups E,F,G GR Green/Red indicator dome, 90°
(See page 176 for SCM-FF specifications)
Terminal Strip Contacts: Located on SCM Class III N NAMUR shaft S85 24VDC, stainless steel, 4-way
(SCM option must be FF) BY Black/Yellow indicator dome, 90° (not available with FF SCM)
Temperature Rating: Determined by other (Pilot Valve option must be P84 or P85) S Standard 1/4" flat shaft
components TD 120° through divert indicator dome P84 Piezo pilot, aluminum, 4-way
DN DeviceNet (SCM option must be FF)
(Area Classification must be Z1) Z1 Explosion Proof/Flame Proof
Environment: NEMA Type 4, 4X, 7, 9; IP66
Zone 1 P85 Piezo pilot, stainless steel, 4-way
DA DeviceNet with analog input EEx d IIB (SCM option must be FF)
(Area Classification must be Z1) Class I, Div 1 & 2, Groups C,D
Class II, Div 1 & 2, Groups F,G
DXP Switchpak DXP (See page 175 for SCM-DN specifications)
Class III Filtered air is required for proper valve
operation. See our Air Filter on page 170.
MB Modbus
(Area Classification must be Z1)
Ordering Guide (See page 179 for SCM-MB specifications)
Fill in the boxes to create your
‘ordering number.’
Enclosure Sensor-Communications Module Area Classification Visual Display Shaft Pilot Valve
Rotary Solutions
Dimensions
Switchpak DXS
DeviceNet Standard
Profibus DP
.500
Modbus .250 FLATS (12.7) 2.25SQ
(6.35) (57)
7.008 6.839
(178) (173.7)
.375 3.504
(9.525) (89)
Enclosure Sensor-Communications Module Area Classification Visual Display Shaft Pilot Valve
MB Modbus
(Area Classification must be Z1)
Ordering Guide (See page 179 for SCM-MB specifications)
Fill in the boxes to create your
‘ordering number.’
Enclosure Sensor-Communications Module Area Classification Visual Display Shaft Pilot Valve
Rotary Solutions
Dimensions
Switchpak DXP
Enclosure Sensor-Communications Module Area Classification Visual Display Shaft Pilot Valve
Cover Bolts: 6 captive socket head stainless steel ZO Intrinsically Safe Visual Display: Impact resistant polycarbonate; Shaft: Stainless steel; O-ring sealed 000 No pneumatic valve
screws Zone 0 O-ring sealed; 360° adjustable; bolt-on
EEx ia IIC Shaft Retainer: Stainless steel S84 24VDC, aluminum, 4-way
Conduit Entries: Two 3/4" NPT (Four optional) Class I, Div 1 & 2, Groups A,B,C,D (not available with FF SCM)
FF FOUNDATION Fieldbus, standard 2-wire
Class II, Div 1 & 2, Groups E,F,G GR Green/Red indicator dome, 90°
(See page 176 for SCM-FF specifications)
Terminal Strip Contacts: Located on SCM Class III N NAMUR shaft S85 24VDC, stainless steel, 4-way
(SCM option must be FF) BY Black/Yellow indicator dome, 90° (not available with FF SCM)
Temperature Rating: Determined by other (Pilot Valve option must be P84 or P85) S Standard 1/4" flat shaft
components TD 120° through divert indicator dome P84 Piezo pilot, aluminum, 4-way
DN DeviceNet (SCM option must be FF)
(Area Classification must be Z1) Z1 Explosion Proof/Flame Proof
Environment: NEMA Type 4, 4X, 7, 9; IP66
Zone 1 P85 Piezo pilot, stainless steel, 4-way
DA DeviceNet with analog input EEx d IIB (SCM option must be FF)
(Area Classification must be Z1) Class I, Div 1 & 2, Groups A,B,C,D
Class II, Div 1 & 2, Groups E,F,G
DXP Switchpak DXP (See page 175 for SCM-DN specifications)
Class III Filtered air is required for proper valve
operation. See our Air Filter on page 170.
MB Modbus
(Area Classification must be Z1)
Ordering Guide (See page 179 for SCM-MB specifications)
Fill in the boxes to create your
‘ordering number.’
Enclosure Sensor-Communications Module Area Classification Visual Display Shaft Pilot Valve
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Switchpak DXS 502.969.8000 Discrete Valve Control
EXPLOSION PROOF • INTRINSICALLY SAFE
Rotary Solutions
Dimensions
Switchpak DXS
DeviceNet Standard
Profibus DP
.500
Modbus .250 FLATS (12.7) 2.25SQ
(6.35) 7.008 6.839 (57)
(178) (173.7)
.375 3.504
(9.525) (89)
Enclosure Sensor-Communications Module Area Classification Visual Display Shaft Pilot Valve
MB Modbus
(Area Classification must be Z1)
Ordering Guide (See page 179 for SCM-MB specifications)
Fill in the boxes to create your
‘ordering number.’
Enclosure Sensor-Communications Module Area Classification Visual Display Shaft Pilot Valve
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AVAILABLE OPTIONS
When it comes to topworks for automated rotary valves, there is a need for selection, TopWorx provides a variety
of sensor options to cover all
simplicity, and savings.
process applications.
With a large selection of modular enclosures and a variety of options that deliver the ultimate in simplicity, TopWorx
Of course, the GO Switch lever-
is sure to have a solution that can generate big savings for you.
less limit switch stands above
all others!
Solutions for all rotary valves Enclosures for all process Sensors for all applications: 35 Series GO Switches Potted Sensor Module
and actuators: environments: GO Switch leverless limit switches IVC, IVM, SXP, SXS, SSP, SRP IVC, IVM, SXP, SXS
Ball valves Engineered resin Potted sensor modules
Butterfly valves Aluminum Mechanical limit switches
Manual valves Stainless steel Proximity sensors
Dampers Severe service 4-20mA position transmitters
Rack and pinion actuators Corrosive atmospheres 0-1k & 0-10k potentiometers
Scotch yoke actuators High temperature
Vane actuators Low temperature Other options:
Mechanical SPDT Mechanical DPDT Proximity SPDT, SPST Pepperl + Fuchs Proximity
Heavy washdown Integral solenoid valves SXP, SXS, SSP, SRP, SEP, SUP SXP, SXS, SSP, SRP, SEP SSP, SRP, SEP, SUP SXP, SXS, SUP
Approvals for all hazardous areas: Sanitary NAMUR and non-NAMUR mounting
Zone 0 intrinsically safe Salt water spray Various visual display dome colors
Zone 1 explosion proof Underwater BriteLite early warning LEDs
Zone 2 non-incendive
Visual Display Options
enclosures TopWorx offers several
options that provide local
feedback of a valve’s position.
Switchpak SXS
- Stainless Steel
4-20mA Transmitter Potentiometer
Available in: Available in:
Switchpak SXP Switchpak SEP SXP, SXS, SSP, SRP SXP, SXS, SSP, SRP
138 - Explosion Proof - General Purpose Non-NAMUR 139
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Lumitech DVM 502.969.8000 Discrete Valve Control
INTRINSICALLY SAFE • NON-INCENDIVE
Rotary Solutions
Dimensions
DVM: Discrete Valve Monitor
5.12”
The Lumitech DVM offers the same DVM-ASZ2BP 3.15” 2.75” 5.69”
Options: AS-Interface
FOUNDATION Fieldbus
DeviceNet
Profibus DP
Modbus
Enclosure P 1 2
/ " NPT conduit
Material: PBT blend
Specifications: Flame UL94-0 & UV resistant M M20 metric conduit (includes adapter fitting)
AS AS-Interface
(Area Classification must be Z2) 1 Mini-change quick disconnect
Target (See page 174 for SCM-ASi specifications)
Material: PBT blend
Specifications: Flame UL94-V0 & UV resistant 3 Euro-change quick disconnect
Adjustment: 360° in 3° increments ZO Intrinsically Safe Target Colors: Green and Red
Dome: Polycarbonate, UV & impact resistant Zone 0 5 AS-i flat cable adapter
EEx ia IIc BriteLite Colors: Green and Red (Cube option must be AS)
1 2
Conduit Entries: (2) / " NPT standard; (2) M20 metric FF FOUNDATION Fieldbus, standard 2-wire Class I, Div 1 & 2, Groups A,B,C,D (Not rated for hazardous locations)
(See page 176 for SCM-FF specifications) Class II, Div 1 & 2, Groups E,F,G BriteLite Lens: Polycarbonate, UV resistant
optional
Class III
With FF Cube option, a TopWorx bolt-on or NAMUR mount
Cover Gasket: Silicone; Flame UL94-V0 & UV (SCM option must be FF)
pilot valve is required. See page 177 for model numbers. For Zone 2 (Class 1, Div 2) applications of Wiring options 1 & 3, see page 117 for quick
resistant B Dome and BriteLite (90° Green/Red)
Z2 Non-Incendive disconnect guards.
Zone 2 N Dome only (90° Green/Red)
Fasteners: All 303 series stainless steel
EEx nc IIc
DN DeviceNet
Class I, Div 2, Groups A,B,C,D
Mounting (Area Classification must be Z2)
Class II, Div 2, Groups E,F,G
NAMUR: Direct - no brackets or couplers
Class III Consult factory for additional color and rotation options.
Non-NAMUR: Interface plate. See page 171. DA DeviceNet with analog input
(Area Classification must be Z2)
Temperature Rating: Determined by other May be installed Intrinsically Safe per NEC Article
(See page 175 for SCM-DN specifications)
components 504 and with entity approved barrier.
Environment: NEMA Type 4, 4X; IP66 Install as Non-Incendive per NEC Article 501.
PB Profibus DP
(Area Classification must be Z2)
DVM Discrete Valve Monitor (See page 175 for SCM-PB specifications)
MB Modbus
Ordering Guide (Area Classification must be Z2)
Fill in the boxes to create your (See page 179 for SCM-MB specifications)
‘ordering number.’
Enclosure Sensor-Communications Module Area Classification Visual Display Wiring
Rotary Solutions
Dimensions
DVC: Discrete Valve Controller
5.12”
The Lumitech DVC has set a new standard in DVC-ASZ2BPS44 3.15” 5.69”
discrete valve control. Feature-rich yet AS-Interface
Zone 2 (Class I, Div 2)
compact and affordable, its design delivers 4-way solenoid valve .25”
MOUNTING
the ultimate combination of modularity and 2.75”
.59”
networking capabilities. DVC-FFZ0BPP44
FOUNDATION Fieldbus M6 & 10/24 UNC
Zone 0 (Class I, Div 1) MOUNTING HARDWARE 4.25”
Features: Integral pilot valve INCLUDED 6.34”
Intrinsically Safe 3.75”
Direct mount with no brackets 4-way pilot valve
BriteLite early warning LEDs 2.39”
DeviceNet
1/8 NPT
Profibus DP EXHAUSTPORTS
Modbus
Stainless Steel pilot valve
Enclosure Sensor-Communications Module Area Classification Visual Display Wiring Pilot Valve
Enclosure P 1 2
/ " NPT conduit
Material: PBT blend
Specifications: Flame UL94-0 & UV resistant M M20 metric conduit (includes adapter fitting)
AS AS-Interface
(Area Classification must be Z2) 1 Mini-change quick disconnect
Target (See page 174 for SCM-ASi specifications) Solenoid Valve Piezo Valve
Material: PBT blend
Specifications: Flame UL94-V0 & UV resistant 3 Euro-change quick disconnect
Adjustment: 360° in 3° increments ZO Intrinsically Safe Target Colors: Green and Red S44 Solenoid valve with 24VDC, 1.2 Cv, 0.6 watt,
Dome: Polycarbonate, UV & impact resistant Zone 0 5 AS-i flat cable adapter aluminum, 4-way
EEx ia IIC BriteLite Colors: Green and Red (SCM option must be AS) (not available with FF SCM option)
1 2 FF FOUNDATION Fieldbus, standard 2-wire Class I, Div 1 & 2, Groups A,B,C,D (Not rated for hazardous locations)
Conduit Entries: (2) / " NPT standard; (2) M20 metric
optional (See page 176 for SCM-FF specifications) Class II, Div 1 & 2, Groups E,F,G BriteLite Lens: Polycarbonate, UV resistant S45 Solenoid valve with 24VDC, 1.2 Cv, 0.6 watt,
Class III stainless steel, 4-way
Cover Gasket: Silicone; Flame UL94-V0 & UV (SCM option must be FF) (not available with FF SCM option)
(Pilot Valve option must be P44 or P45) B Dome and BriteLite (90° Green/Red) For Zone 2 (Class 1, Div 2) applications of Wiring options
resistant 1 & 3, see page 117 for quick disconnect guards.
DN DeviceNet P44 Piezo valve with 1.2 Cv, 0.005 watt, aluminum,
(Area Classification must be Z2) Z2 Non-Incendive N Dome only (90° Green/Red) 4-way
Fasteners: All 303 series stainless steel
Zone 2 (SCM option must be FF)
DA DeviceNet with analog input EEx nc IIC
Mounting
(Area Classification must be Z2) Class I, Div 2, Groups A,B,C,D P45 Piezo valve with 1.2 Cv, 0.005 watt, stainless
NAMUR: Direct - no brackets or couplers Consult factory for additional color and rotation
Class II, Div 2, Groups E,F,G steel, 4-way
Non-NAMUR: Interface plate. See page 171. Class III options. (SCM option must be FF)
(See page 175 for SCM-DN specifications)
MB Modbus
(Area Classification must be Z2)
Ordering Guide (See page 179 for SCM-MB specifications)
Rotary Solutions
Dimensions
Valvetop DXP
DXP-FF G_EBPA2 DXP-AS1G_EB1A2
FOUNDATION Fieldbus AS-Interface
The Valvetop DXP combines position sensors, Exp. Proof or Intr. Safe Explosion Proof
bus networking, and an integral pilot valve 5/4 Aluminum pilot valve 5/4 Aluminum pilot valve
Enclosure Bus/Sensor Area Classification Visual Display Shaft Conduit Entries O-Rings Pilot Spool Valve Valve Cv Manual Override
DXP Valvetop DXP AS AS-Interface (Area class must be 1) 0 Intrinsically Safe* Visual Display: Impact Shaft: Stainless steel; E (2) 3/4" NPT B Buna-N Blank - No pilot device(s) Blank - No spool valve Blank - No spool valve Blank - No override
FF FOUNDATION Fieldbus (Pilot must be P, R, or U) Class I, Div.1 & 2, resistant polycarbonate; O-ring sealed
Enclosure: Die-cast DN DeviceNet (Area class must be 1) Groups A,B,C,D O-ring sealed; 360° 4 (2) 3/4" NPT 1 (1) 24Vdc pilot, 2 1.2 Cv
aluminum; O-ring sealed MB Modbus (Area class must be 1) Zone 0 adjustable; bolt-on Shaft Retainer: (2) 1/2" NPT .6W, fail open/
EEx ia IIC T4, II1G Stainless steel closed
Coating: Tropicalized GO Switches IP67 M (2) M20 2 (2) 24Vdc pilots,
inside and out (Specify qty: 2 or 4, i.e. L2 or L4) .6W, fail last A Aluminum -
L_ GO Switches, hermetically sealed SPDT 1 Explosion Proof 5 (2) M20 position black hard coat 1 Single Pushbutton
Cover bolts: 6 captive Class I, Div.1 & 2, (2) M16 3 (2) 24Vdc pilots, anodized Momentary/Latching
Mechanical Switches Groups C and D .6W, block center
slotted stainless steel
(Specify qty: 2, 4 or 6; i.e. M2, M4 or M6) Zone 1 7 (1) 110Vac pilot, S 304 Stainless 2 Dual Pushbutton
screws
M_ Mechanical SPDT EEx d IIB T4, II2G G Standard 90° Standard NAMUR 1.1W, fail open/ Momentary/Latching
T2 Mechanical DPDT IP67 Green OPEN, closed 6 316 Stainless
Terminal Strip: K_ Mechanical SPDT - gold contacts Red CLOSED 8 (2) 110Vac pilots, 3 Single Pushbutton
Standard 12 pt. molded S 1
/4" DD
* With approved I.S. 1.1W, fail last Momentary
nylon Inductive Switches barrier 304 stainless steel position
B 90O Black OPEN,
(Specify qty: 2 or 4, i.e. E2 or E4)
Yellow CLOSED 9 (2) 110Vac pilots, 4 Dual Pushbutton
Temperature Rating: E_ (2) p+f NJ2-V3-N inductive NAMUR N NAMUR 1.1W, block Momentary
Determined by internal 304 stainless steel center
4 45O Green OPEN,
components - Consult Analog Output P (1) piezo pilot, fail A Single palm actuator
Red CLOSED
Factory (Available with 0 or 2 switches for L, M, and K only*) open/ closed Momentary/Latching
_X 4-20mA transmitter (0-900) X 45O Black OPEN, (FF only)
Environment: Designed _Y 4-20mA transmitter (0-900 I.S.) Yellow CLOSED R (2) piezo pilots, fail B Dual palm actuator
for NEMA Type 4, 4X, 7, _U 4-20mA transmitter (0-600) (works for 450) last position Momentary/Latching
9; IP67 _A 0-1k Ohm pot. (FF only)
_B 0-10k Ohm pot. U (2) piezo pilots, C Single palm actuator
block center Momentary
*Examples: ATEX (FF only)
LX = (2) GO Switches with transmitter
MA = (2) SPDT mech w/1k Ohm Pot D Dual palm actuator
0X = no switches with transmitter Momentary
00 No switches
Enclosure Bus/Sensor Area Classification Visual Display Shaft Conduit Entries O-Rings Pilot Spool Valve Valve Cv Manual
Override
134 DXP 135
Lumitech IVC 502.969.8000 Discrete Valve Control
INTRINSICALLY SAFE • NON-INCENDIVE
Rotary Solutions
Dimensions
IVC: Integrated Valve Controller
5.12”
P 1 2
/ " NPT conduit
Enclosure
Material: PBT blend
Specifications: Flame UL94-0 & UV resistant M M20 metric conduit (includes adapter fitting)
Target
Material: PBT blend GO Switches
Specifications: Flame UL94-V0 & UV resistant
Adjustment: 360° in 3° increments G2 (2) GO Switches, hermetically sealed SPDT ZO Intrinsically Safe Target Colors: Green and Red S44 24VDC with 1.2 Cv, 0.6 watt, aluminum, 4-way
Dome: Polycarbonate, UV & impact resistant Zone 0
Without BriteLite: 4A/120VAC; 3A/24VDC EEx ia IIc BriteLite Colors: Green and Red S45 24VDC with 1.2 Cv, 0.6 watt, stainless steel,
1 2 With BriteLite: 0.25A/120VAC; 0.25A/24VDC Class I, Div 1 & 2, Groups A,B,C,D 4-way
Conduit Entries: (2) / " NPT standard; (2) M20 metric
optional Class II, Div 1 & 2, Groups E,F,G BriteLite Lens: Polycarbonate, UV resistant
Class III 144 120VAC with 1.2 Cv, 1.1 watt, aluminum,
Cover Gasket: Silicone; Flame UL94-V0 & UV (Solenoid Valve option must be S44 or S45) 4-way
resistant B Dome and BriteLite (90° Green/Red)
Z2 Non-Incendive 145 120VAC with 1.2 Cv, 1.1 watt, stainless steel,
Zone 2 N Dome only (90° Green/Red) 4-way
Fasteners: All 303 series stainless steel
EEx nc IIc
Class I, Div 2, Groups A,B,C,D
Mounting Filtered air is required for proper valve
Proximity Sensors Class II, Div 2, Groups E,F,G
NAMUR: Direct - no brackets or couplers Consult factory for additional color and rotation operation. See our Air Filter on page 170.
Class III
Non-NAMUR: Interface plate. See page 171. options.
D2 (2) Hermetically sealed SPDT
Operating Temperature: Determined by other Without BriteLite: 1A/120VAC; 0.5A/24VDC
components With BriteLite: 0.25A/120VAC; 0.25A/24VDC May be installed Intrinsically Safe per NEC Article
504 and with entity approved barrier.
Environment: NEMA Type 4, 4X; IP66
Install as Non-Incendive per NEC Article 501.
See page 180 for wiring diagrams and page 192 for
GO Switch specifications.
IVC Integrated Valve Controller
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Sensor Area Classification Visual Display Wiring Solenoid Valve
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
Lumitech IVM 502.969.8000 Discrete Valve Control
INTRINSICALLY SAFE • NON-INCENDIVE
Rotary Solutions
Dimensions
IVM: Integrated Valve Monitor
5.12”
The Lumitech IVM offers the same functional- IVM-G2Z2BP 3.15” 2.75” 5.69”
ity as the IVC, less the onboard solenoid valve. (2) GO Switches
Zone 2 (Class I, Div 2)
Choose the IVM when you prefer a specific
brand of solenoid, which can be wired directly IVM-D2Z2BP
to spare terminals in the IVM. (2) Proximity sensors
Zone 2 (Class I, Div 2) .58”
P 1 2
/ " NPT conduit
Enclosure
Material: PBT blend
Specifications: Flame UL94-0 & UV resistant M M20 metric conduit (includes adapter fitting)
Target
Material: PBT blend GO Switches
Specifications: Flame UL94-V0 & UV resistant
Adjustment: 360° in 3° increments G2 (2) GO Switches, hermetically sealed SPDT ZO Intrinsically Safe Target Colors: Green and Red
Dome: Polycarbonate, UV & impact resistant Zone 0
Without BriteLite: 4A/120VAC; 3A/24VDC EEx ia IIc BriteLite Colors: Green and Red
1 2 With BriteLite: 0.25A/120VAC; 0.25A/24VDC Class I, Div 1 & 2, Groups A,B,C,D
Conduit Entries: (2) / " NPT standard; (2) M20 metric
optional Class II, Div 1 & 2, Groups E,F,G BriteLite Lens: Polycarbonate, UV resistant
Class III
Cover Gasket: Silicone; Flame UL94-V0 & UV
resistant Z2 Non-Incendive B Dome and BriteLite (90° Green/Red)
Zone 2
EEx nc IIc N Dome only (90° Green/Red)
Fasteners: All 303 series stainless steel
Class I, Div 2, Groups A,B,C,D
Class II, Div 2, Groups E,F,G
Mounting
Proximity Sensors Class III
NAMUR: Direct - no brackets or couplers
Consult factory for additional color and rotation options.
Non-NAMUR: Interface plate. See page 171.
D2 (2) Hermetically sealed SPDT
Operating Temperature: Determined by other Without BriteLite: 1A/120VAC; 0.5A/24VDC NOTE: GO Switch and Proximity Sensor options are
components With BriteLite: 0.25A/120VAC; 0.25A/24VDC classified as “simple devices,” and are suitable for
Intrinsically Safe applications.
Environment: NEMA Type 4, 4X; IP66
May be installed Intrinsically Safe per NEC Article
504 and with entity approved barrier.
See page 180 for wiring diagrams and page 192 for
GO Switch specifications. Install as Non-Incendive per NEC Article 501.
IVM Integrated Valve Monitor
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Sensor Area Classification Visual Display Wiring
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
Lumitech PPS 502.969.8000 Discrete Valve Control
GENERAL PURPOSE
Rotary Solutions
Dimensions
PPS: Puck Position Sensor LED
2x
LED
4x
PPS-NSZ0T1
Features: A third the size of switchboxes Intrinsically Safe
1.181 [30.0] 1.394 [35.4]
BriteLite early warning LEDs Inductive proximity sensors .984 [25.0] .984 [25.0]
2.323 [59.0] 2.323 [59.0]
90° fixed target REF. REF.
.197 [5.0] .197 [5.0]
Options: AS-Interface
Proximity sensors
With Sensor option 3S or NS With Sensor option AS
Operating Temperature: -13° to 158°F (-25° to 70°C) ZO Instrinsically Safe T1 90° fixed
Zone 1 Polyoxymethylene (POM)
Housing Material: Polypropylene (PP) Class I, Div 1 Stainless steel targets
AS AS-Interface protocol & inductive sensors (Sensor option must be NS) 20 or 30 mm shaft
Connector Material: CuZn, chrome plated 2 inputs, 1 output
(open sensor, close sensor, output open) GP For use in ordinary environments T2 Adjustable position
Protection: IP67 No-load Current: ≤ 30mA Polyoxymethylene (POM)
Supply Voltage: 18 to 33VDC Stainless steel targets
Supply Current ≤ 110mA 20 mm shaft
Output Current ≤ 80mA
PPS Puck Position Sensor T3 Adjustable position
Polyoxymethylene (POM)
3S DC 3-wire inductive sensors Stainless steel targets
Supply Voltage: 10-65VDC, PNP inputs 30 mm shaft
Rated Operational Current: 200mA
No-load Current: ≤ 15mA T4 90° fixed
Aluminum
Polyoxymethylene targets
NS (2) Inductive proximity sensors 20 or 30 mm shaft
NAMUR Intrinsically Safe, EEx ia IIC T6 (Select this target for normally closed operation)
Supply Voltage: 8.2VDC
Output Activated: ≤ 1mA
Output Non-activated: ≥ 2.2mA
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Sensor Area Classification Target
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
Switchpak SSP 502.969.8000 Discrete Valve Control
EXPLOSION PROOF • INTRINSICALLY SAFE
Rotary Solutions
Dimensions
Switchpak SSP
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Area Classification Sensor Visual Display Shaft Analog Output
Rotary Solutions
Dimensions
Switchpak SXP
Enclosure Sensor Area Classification Visual Display Shaft Pilot Valve Analog Output
Proximity Sensors
D2 (2) Hermetically sealed SPDT
E2 (2) Pepperl + Fuchs NJ2-V3-N
F2 (2) Pepperl + Fuchs NJ2-11-SN-G
P2 (2) Inductive non-NAMUR sensors
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Sensor Area Classification Visual Display Shaft Pilot Valve Analog Output
Rotary Solutions
Dimensions
Switchpak SXS
Enclosure Sensor and Analog Output Area Classification Visual Display Shaft Pilot Valve Analog Output
D2 E2
Proximity Sensors
D2 (2) Hermetically sealed SPDT
E2 (2) Pepperl + Fuchs NJ2-V3-N
F2 (2) Pepperl + Fuchs NJ2-11-SN-G
P2 (2) Inductive non-NAMUR sensors
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Sensor and Analog Output Area Classification Visual Display Shaft Pilot Valve Analog Output
Rotary Solutions
Dimensions
Switchpak SRP
See pages 192-193 for sensor specifications. 45 45° 4 position indicator dome
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Area Classification Sensor Visual Display Shaft Analog Output
Rotary Solutions
Dimensions 120
103
Switchpak SUP 35.4
125
NR 4 THREAD HOLES M6
101.5
93
The Switchpak SUP is a unique, compact, and SUP-GPM2GRN00
35.4
30
80
cost-effective valve position monitor designed (2) Mechnical SPDT switches
80
especially for NAMUR rack and pinion IP66/IP67
Aluminum enclosure
actuators. Mounting brackets are included,
12
31.5
8.5
NR 4 THREAD HOLES M6
12 3 4 5 6
BOTTOM
SWITCH
NO
NC TOP
7 8 9 10
7 8 9 10
SOLENOID
SHORT SHAFT
(NON-NAMUR)
MOUNTING
ANGLES
ELECTRICAL CONNECTIONS
PG 13.5
STANDARD EXECUTION (NR 2 PORTS STANDARD EXECUTION
(WITH MOUNTING ANGLES AND SHORTSHAFT) NR 3 PORTS OPTIONAL EXECUTION)
O-rings: Buna N May be installed Intrinsically Safe per NEC Article 504
and with entity approved barrier and Sensor option E2. NAMUR
Cover Bolts: 4 captive phillips head stainless steel Mechanical Switches
screws M2 (2) Mechanical SPDT Visual Display: Polycarbonate dome with green/ Shaft: Stainless steel; O-ring sealed
red indicators; flat polycarbonate cover with Nylon
Conduit Outlets: Two PG 13, 5 arrow indicator Shaft Retainer: Stainless steel
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Area Classification Sensor Visual Display Shaft Analog Output
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
Switchpak SEP 502.969.8000 Discrete Valve Control
GENERAL PURPOSE • INTRINSICALLY SAFE
Rotary Solutions
Dimensions
Switchpak SEP
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Area Classification Sensor Visual Display Shaft Analog Output
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
Monitoring Solutions for Linear Valves Conventional Bus Networking
Linear valve monitoring all starts with GO Switch leverless Using TopWorx HazLink I/O Modules coupled with GO Switch
When it comes to linear valves, TopWorx has all the applications covered. limit switches, suitable for all hazardous areas and process leverless limit switches, you can connect your linear valves to
environments. a variety of bus protocols.
Whether it’s a control valve, gate valve, globe valve, or diaphragm valve, TopWorx
can provide reliable position monitoring in any hazardous area or process environment.
Solutions for all linear valves Enclosures for all process Sensor-Communications Modules
and actuators: environments: for all bus networks:
Control valves Engineered resin AS-Interface
Globe valves Aluminum FOUNDATION Fieldbus
Pinch valves Stainless steel DeviceNet
Knifegate valves Profibus
Diaphragm valves Sensors for all applications: Modbus
Sanitary valves GO Switch leverless limit switches
Proximity sensors Other options:
Approvals for all hazardous areas: Green/Red BriteLite LEDs Switchpak SBP
Zone 0 intrinsically safe Zone 1 (Class I, Div 1)
Zone 1 explosion proof GO Switch Inside
Zone 2 non-incendive
Lumitech LPS
GO Switch
Model 73
Switchpak SBP
GO Switch 73 & 7G
SPDT or DPDT Contacts
HiTemp option to 400°F
158 159
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
Switchpak SBP 502.969.8000 Discrete Valve Control
EXPLOSION PROOF • INTRINSICALLY SAFE
Linear Solutions
Dimensions
Switchpak SBP
O-rings: Buna N
GO Switches
Cover: Screw cover with O-ring seal XP Explosion Proof L2 (2) GO Switches, hermetically sealed SPDT
Zone 1 L1 (1) GO Switch, hermetically sealed SPDT
Conduit Outlets: Three 3/4" NPT Class I, Div 1 & 2, Groups A,B,C,D
Class II, Div 1 & 2, Groups E,F,G
Terminal Strip Contacts: Standard 12-point with
minimum of 2 open contacts provided for accessories CE Marking
EMC Directive 89/336/EEC
Temperature Rating: Determined by sensor option
Proximity Sensors
Environment: NEMA Type 4, 4X, 7 and 9 D2 (2) Hermetically sealed SPDT
May be installed Intrinsically Safe per NEC Article
504 and with entity approved barrier.
W2 (2) Hermetically sealed SPST
Target Magnet
Install per NEC Article 501 as Explosion Proof. Assembly
SBP Switchpak SBP
See pages 192-193 for sensor specifications.
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Enclosure Area Classification Sensor
Courtesy of Steven Engineering, Inc. ! 230 Ryan Way, South San Francisco, CA 94080-6370 ! Main Office: (650) 588-9200 ! Outside Local Area: (800) 258-9200 ! www.stevenengineering.com
Model 73 and 7G 502.969.8000 Discrete Valve Control
Linear Solutions
Dimensions
Models 73 and 7G
Model 73 Model 7G
Model Contact Form Sensing Range Outlet Position Enclosure Material Approvals Wiring Options
Repeatability: .002" (.05mm) typical Contact Material: Palladium silver with Target Material: Ferrous steel Conduit Outlet: 1/2" NPT 2 303 stainless steel
SAA Lead Wires
sawtooth surface configuration Model 73 18 Gauge (.110" dia) potted-in PVC insulated AWM / TEW stranded lead wires, rated at 221°F
(rated 2,000 PSI) (Sensing 2 High temperature to 400 F (204OC) with
O
Response Time: 8 milliseconds Sensing Range: Approx. 5 Bottom of enclosure (105°C) 600V UL / CSA listed
must be 3) TeflonTM insulated leads (Wiring must be Model 7G 20 Gauge (.100" dia) potted-in PVC insulated AWM / TEW stranded lead wires, rated at 221°F
Form: SPDT, Form C .100” (2.5 mm) end sensing (2,000 PSI)
.
Differential: Approx. 020" (.51 mm) F) (105°C) 300V UL / CSA listed
.072” (1.8 mm) end sensing (5,000 PSI)
Ratings: Resistive .060” (1.5 mm) end sensing (10,000 PSI) 3 HiPressure - 303 stainless 3 UL listed explosion proof for Cl I, Div 1 & 2; (Model 7G)
Operating Temperature: -40° to 221°F AC DC steel (rated 5,000 PSI) Grps A,B,C,D; Cl II, Div 1 & 2, Grps E-G;
A2 36" (914 mm)
(-40° to 105°C). Hi Temp to 400°F (204°C) A3 72" (1829 mm)
Volts Amps Volts Amps
Sensing Range with Target Magnet: (Sensing must be 4) Cl III (Lead seal req'd within 18")
120 4 24 3
A4 144" (3658 mm)
up to .35” (9 mm) (Approval must be 2, A_ _ _ Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads))
240 2 48 1.25 4 CSA certified explosion proof for Cl I, Div 1;
7, 8, or 9) (Model 73)
73 Model 73 480 * 125 0.5 Grps A,B,C,D; Cl II, Div 1; Grps E-G; Cl III
5
3 Standard sensing - approx. .100" Cable
/8" (16 mm) dia. x 35/8" (92 mm) 250 0.5 (Lead seal req'd within 18")
(3 mm) end sensing (Enclosure 4 HiPressure - 303 stainless Model 73 18 Gauge ( .250" dia.) potted-in PVC cable, rated at 176°F (80°C) 300V, UL / CSA listed
long with 5/8"-18 UNF
must be 2 or 6) 6 CSA certified Cl I, Div 2; Grps A,B,C,D; Model 7G 22 Gauge ( .215" dia) potted-in PVC cable, rated at 176°F (80°C) 300V, UL / CSA listed
x 17/8" (48 steel (rated 10,000 PSI)
Cl II, Div 2; Grps E-G; Cl III (Wiring must be B2 36" (914 mm)
mm) threads and 1/2" NPT 1 Single Pole Double Throw (Form C) 4 HiPressure sensing - approx. (Sensing must be 5) (Approval
A, B, or F) (Lead seal req'd B3 72" (1829 mm)
conduit hub Environmental Seal (Model 73) .072" (2 mm) end sensing must be 2, 7, 8, or 9) (Model 73) B4 144" (3658 mm)
within 18")
Hermetic Seal (Model 7G) (Lead (Enclosure must be 3 and Approvals B_ _ _ Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable))
73M Model 73 seal not required for hazardous locations) must be 2, 7, 8, or 9) (Model 73) 6 316 stainless steel 7 CSA certified General Purpose
M18 x 1.5 external metric thread 5 HiPressure sensing - approx. Quick Disconnect Male Quick Disconnect only, potted-in connector. (CSA requires a case ground)
(rated 2,000 PSI) (Model 73) 8 UL listed General Purpose
(Approvals must be 7 or 8) Refer to pp. 224-229 for mating cable assemblies.
2 Double Pole Double Throw .060" (2 mm) end sensing
7G Model 7G 9 CENELEC: EExdIIC T6 Zone 1. Mini-change® (Model 73) Micro-change® (Model 73)
(Form CC) (Model 7G) (Enclosure must be 4 and Approvals DCA 3 - pin Mini-change® type DBA 3 - pin Micro-change® type
M18 x 1.5 external metric (EN 50 014 & EN 50 018, BASEEFA
thread must be 2, 7, or 8) (Model 73) DCD 4 - pin Mini-change® type DBD 4 - pin Micro-change® type
Certificate Ex89C1233X) (Wiring must be
DCG 5 - pin Mini-change® type DBG 5 - pin Micro-change® type
A or B)
A SAA: Ex s IIC T6 IP65; Cl I Zone 1 & 2; EX DCH 7 - pin Mini-change® type (Model 7G)
S IIC T6 IP65; Cl I Zone 0; DIP Cl II (Intrin-
Extended Sensing Range with SubSea Underwater Connector (Model 73)
Need Accessories? sically safe with entity approved barrier.
External Target Magnets 3DD 3 pin, certified not to leak underwater
Install per NEC Article 501.) (Wiring must be 4DD 4 pin, certified not to leak underwater
(See Accessories for External Target Magnets) See pp. 224-229 for:
A) 3DE 3 pin right-angle, certified not to leak underwater
Form C - SPDT Range Extending B SAA: High Temp 350°F (176°C): EX S IIC 4DE 4 pin right-angle, certified not to leak underwater
Target Magnets T6 IP65; Cl I Zone 1 & 2; EX S IIC T6 IP65;
Mounting Brackets Cl I Zone 0; DIP Cl II (Intrinsically safe with HiTemp Leads 18 gauge (.070" dia. potted-in TeflonTM insulated leads rated at 482°F (250°C) 600V
Connectors and more! UL / CSA listed (Approval must be 2, 3, 4, 6, 7, 8 or B)
entity approved barrier. Install per NEC
F2 36" (914 mm)
Ordering Guide Article 501.) (Wiring must be F) (Model 73) F3 72" (1829 mm)
Fill in the boxes to create F4 144" (3658 mm)
your ‘ordering number.’ F_ _ _ Lengths greater than 144" (Specify length in feet (e.g. F150 = 150 ft. of leads))
Model Contact Form Sensing Range Outlet Position Enclosure Material Approvals Wiring Options
162 - 1 5 - 163
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Model 7L 502.969.8000 Discrete Valve Control
Linear Solutions
Dimensions
Model 7L
2.13”
(54mm)
1/2"-14 NPT
4.75" CONDUIT
(121mm) OUTLET
Model Contact Form Sensing Range Outlet Position Enclosure Material Approvals Wiring Options
Repeatability: .002" (.05 mm) typical Contact Material: Palladium silver with Target Material: Ferrous Conduit Outlet: 1/2" NPT Stainless Steel type 316 Lead Wires 18 Gauge (.110" dia) potted-in PVC insulated AWM / TEW stranded lead wires,
sawtooth surface configuration rated at 221°F (105°C) 600V UL / CSA listed
Response Time: 8 milliseconds Sensing Range: 0.100" nominal 5 Bottom of enclosure 6 316 stainless steel 8 C-UL listed General Purpose A2 36" (914 mm)
Form: SPDT, Form C (rated 2,000 PSI) A3 72" (1829 mm)
Differential: Approx. .020" (.51 mm) E C-UL listed A4 144" (3658 mm)
Ratings: .25A @ 24VDC/120VAC 6 Standard sensing - approx. .100"
Class I, Div 2, All groups A_ _ _ Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads))
Operating Temperature: -40° to 221°F Resistive (2.5 mm) end sensing
(-40° to 105°C) Class II, Div 1 & 2, All groups
Class III Cable 18 Gauge (3 cond .250" dia; 4 cond .250" dia.) potted-in PVC cable, rated at 176°F
7LG Model 7LG (80°C) 300V, UL / CSA listed
5
/8" (16 mm) dia. x 4 3/4" (121 mm) B2 36" (914 mm)
long, with 5/8"-18 UNF x 2.13" 1 Single Pole Double Throw (Form C) B3 72" (1829 mm)
(54 mm) threads and 1/2" NPT B4 144" (3658 mm)
conduit hub B_ _ _ Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable))
7LR Model 7LR Quick Disconnect Male Quick Disconnect only, potted-in connector. (Approval must be 8)
5/8" (16 mm) dia. x 4 3/4" (121 mm)
Refer to pp. 224-229 for mating cable assemblies.
long, with 5/8"-18 UNF x 2.13"
(54 mm) threads and 1/2" NPT
Mini-change® Micro-change®
conduit hub
DCA 3 - pin Mini-change® type DBA 3 - pin Micro-change® type
DCD 4 - pin Mini-change® type DBD 4 - pin Micro-change® type
DCG 5 - pin Mini-change® type DBG 5 - pin Micro-change® type
Need Accessories?
See pp. 224-229 for:
Range Extending
Target Magnets
Mounting Brackets
Connectors and more!
Ordering Guide
Fill in the boxes to create
your ‘ordering number.’
Model Contact Form Sensing Range Outlet Position Enclosure Material Approvals Wiring Options
164 - 1 6 5 6 - 165
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Luminator LPS 502.969.8000 Discrete Valve Control
EXPLOSION PROOF • NON-INCENDIVE • INTRINSICALLY SAFE
Linear Solutions
Dimensions
LPS: Linear Position Sensor 1/2” NPT
0.200” NOMINAL
CONDUIT JAM NUT
OUTLET 2.21 1.75 1.18
The Luminator LPS is specifically designed to LPS-DZ2GA2 .75
provide position feedback on linear control Zone 1 (Class 1, Div 2)
Green BriteLite
valves and knifegate valves. Onboard Green or
Red LEDs increase safety and awareness for LPS-DZ2RA2 TARGET
plant operators. Zone 1 (Class 1, Div 2) Target View
Red BriteLite
5/8-18 AMS 8 LOCK
1” HEX HEAD THREAD
Features: 316 stainless steel enclosure TARGET MAGNET WASHER
Green or Red BriteLite LEDs 3/8-16 THREAD
Hermetically sealed sensors VALVE
Snap-action contacts YOKE
1.5” MIN
STROKE DISTANCE
MOUNTING FOR
STROKES GREATER
THAN 1-1/2”
Enclosure: 3.96" x 1", 316 series stainless steel D (1) Hermetically sealed SPDT BriteLite: Triaxial LEDs A2 3 ft. 18 gauge potted-in lead wires
Target: 1.05" x 0.65", 316 series stainless steel Without BriteLite: 1A/120VAC; 0.5A/24VDC BriteLite Colors: Green or Red A3 6 ft. gauge potted-in lead wires
With BriteLite: 0.25A/120VAC; 0.25A/24VDC
1 2
Conduit Outlet: / " NPT A4 12 ft. 18 gauge potted-in lead wires
W (1) Hermetically sealed SPST G Green BriteLite 360° triaxial LED visual position indicator (Z0 & Z2 only)
Z1 Explosion Proof
Operating Temperature: -40° to 160°F (-40°to 71°C) Zone 1 DCA 3-pin mini change quick disconnect
Without BriteLite: 3A/120VAC; 2A/24VDC R Red BriteLite 360° triaxial LED visual position indicator (Z0 & Z2 only)
Class I, Div 1 & 2, Groups A,B,C,D (Z2 only unless installed I.S. per NEC Article 504)
With BriteLite: 0.25A/120VAC; 0.25/24VDC
Mounting: QuickMount VIP Bracket Kits. See pages Class II, Div 1 & 2, Groups E,F,G (Sensor option must be W)
172-173 for selection. N No visual indication
Class III
(Visual Display option must be N) DCD 4-pin mini change quick disconnect
Environment (Z2 only unless installed I.S. per NEC Article 504)
Zone 1 (Class I, Div 1): NEMA Type 4, 4X, 7 and 9 Z2 Non-Incendive (Sensor option must be W)
Zone 2 (Class I, Div 2): NEMA Type 4, 4X Zone 2
Class I, Div 2, Groups A,B,C,D
Class II, Div 1 & 2, Groups E,F,G
Class III For wiring diagrams, see page 183.
LPS Luminator Linear Position Sensor
Ordering Guide
Fill in the boxes to create your
‘ordering number.’
Model Sensor Area Classification Visual Display Wiring
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Accessories 502.969.8000 Accessories
Accessories
Item Part Number & Description Part Number & Description Part Number & Description
ASCO Solenoid Valves 24VDC Solenoid Valves 24VDC Low Power Solenoid Valves 24VDC Intrinsically Safe Solenoid Valves
(10.6 to 11.1 Watt) (1.4 Watt ) (0.46 Watt nominal)
Air Flow Material Housing Air Flow Material Housing Air Flow Material Housing
EF8320G202 3 way SS Type 7 EV8316G381V 3 way SS Type 7 WPIS8316A301 3 way Brass Type 4
8320G184 3 way Brass Type 4 8316G301 3 way Brass Type 4 WSIS8345A381 4 way, 1 pilot SS Type 4
EF8320G184 3 way Brass Type 7 EF8316G301 3 way Brass Type 7 WPIS8344A370 4 way, 1 pilot Brass Type 4
8345G81 4 way, 1 pilot SS Type 4 EV8345G381 4 way, 1 pilot SS Type 7 WPIS8344A344 4 way, 2 pilots Brass Type 4
These common solenoid valves are industry standards that can be used
to automate on/off process valves. TopWorx offers 3- and 4-way flow EV8345G81 4 way, 1 pilot SS Type 7 8344G370 4 way, 1 pilot Brass Type 4
options in standard, explosion proof, or intrinsically safe packages, with
various power requirements. 8345G1 4 way, 1 pilot Brass Type 4 EF8344G370 4 way, 1 pilot Brass Type 7
168 169
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Accessories 502.969.8000 Accessories
Accessories
Item Part Number & Description Item Part Number & Description
Air Filter Regulator AL-M41 Filter regulator with automatic drain and pressure gauge Non-NAMUR Interface Plate Z001205 Non-NAMUR Interface Plate
- Bracket included This Interface Plate enables easy adaptation of Lumitech NAMUR mount
valve position controllers and monitors to non-NAMUR actuator
brackets.
These stainless steel flow AL-M21 Flow controls, 1/4" NPT (2 per kit)
controls provide a means to
adjust the speed of
operation and the air
exhaust rate of a pneumatic
Good quality air is essential for the proper operation of Discrete Valve
actuator. Breathers within
Controllers, pneumatic solenoid valves, and pneumatic actuators.
the flow controls quiet the
TopWorx recommends these filter regulators in environments where
actuator's exhaust air and provide some protection against debris
clean, dry air is not available.
entering the air valve ports.
General Specifications
Opera ting Tempera
perating ture: 23° to 140°F (-5° to 60°C)
emperature:
Port Size: 1/4" NPT AL-M30 Breathers, 1/8" NPT (2 per kit)
Breathers
Max. Operating pressure psig: 150 (1.0MPa)
Filtration: 5 µm These plastic breathers quiet an AL-M31 Breathers, 1/4" NPT (2 per kit)
actuator's exhaust air and provide
protection against debris entering
the air valve ports.
Wiring Kits Create your Wiring Kit part number by selecting the number of pilots, conduit box entry
size, and wire protection needed for your application.
These Wiring Kits provide an easy way to wire TopWorx spool valves with
pneumatic valve pilot electrical connections. Example
WK-1TC = Wiring kit with one pilot, 3/4" conduit box entry, and cable gland wire 1A Fuse Kit ND601 1A fuse kit (10 pcs.)
protection.
Note: Conduit Box Entry option "T" is for use with TopWorx HazLink I/O
This 1 amp circuit board fuse kit provides replacement fuses for devices
(pages 38, 58, 76, 96 & 112) and option "H" is for use with TopWorx
that feature TopWorx DeviceNet Sensor-Communications Modules
Discrete Valve Monitors (pages 130-134 & 140-143). Wiring Kit No. of Pilots* Conduit Box Entry Wire Protection (SCM-DN), including the DVC-DN, DVM-DN, DXP-DN, DXS-DN, and
HazLink.
WK- 1 One T 3
/4" L Liquid Tight
IP65, NEMA 4x
170 171
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Mounting Kits
Over the years, customers have asked us to mount our valve controllers and NAMUR Mounting Kits
monitors to just about every type and brand of valve and actuator on the planet.
The vast majority of rack and pinion valve actuators come
As a result, TopWorx has amassed over 1,200 different mounting kit designs. with an ISO/NAMUR mounting pattern. This worldwide stan-
dard provides a consistent bolt pattern and shaft height
So whether your valve application is rotary or linear, NAMUR or non-NAMUR, in production or obsolete, regardless of the actuator brand. As a result, there is less
TopWorx is sure to have a mounting kit that fits your need. need for expensive, custom made mounting kits, making it
easier and less expensive to mount topworks accessories.
172 173
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AS-Interface DVC, DVM, DXP & DXS 502.969.8000 DeviceNet DVC, DVM, DXP & DXS
2 1
MS/TX NS/RX FUSE
OPEN
AUTO
CLOSE
AUX+
+ OUTPUTS
+ ASI-
ALARM
VALVE RESET
AUX-
CLOSE OPEN
Close
OPEN-CLOSE
+ D2-
-D1+
*
Open
MODBUS* DNET
V+
FRAMING 000
1
BAUDRATE
CANL CANH
OUTPUTS
ASCII/RTU
ADDRESS
+ D3-
-D0+
0
O 1 2 3 4 5 6 O 1 2 3 4 5 6
N N
V-
AS-Interface SCM Specifications DeviceNet SCM Specifications
DeviceNet Quick Disconnect Connector Wiring Diagram (DVC & DVM only)
The DVC-DN and DVM-DN connect to a DeviceNet trunk line or drop line using a standard 5-in round mini or micro male (with pins) connector, as
shown below.
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FOUNDATION Fieldbus DVC, DVM, DXP & DXS 502.969.8000 FOUNDATION Fieldbus DVC & DVM
DVC-FF, DVM-FF A B
DXP-FF, DXS-FF Pneumatic Drawing
EA P EB
OPEN CLOSE FF Sim
WrtPrt
AUX DVC-FF Integrated Piezo Pilot Valve Specifications
Fluid Air, Inert Gas Flow Coefficient (Cv) 1.2 (Bare valve)
Max. Operating Pressure 100 PSI (0.7 MPa) Weight with fittings & bracket 0.42 lb.
FF V2 V1 Min. Operating Pressure 22 PSI (0.15 MPa) Mounting None required - integrated
Lubrication None required NEMA Rating Designed to meet 4, 4X - dust tight, weatherproof
Pilot Operator Manual Override Non-locking push type (flush) Temperature 14° to 122°F (-10° to 50°C)
FLASH RESET Port Size 1/4" NPT (supply & work); 1/8" (exhaust) Filtration 3-5 micron point-of-use
One of the following models should be ordered to accompany all DVM-FF models:
Electrical Specifications DVM-FF Piezo Pilot Valve Specifications
Single Piezo Pilot Valves
Function Block DO 60mS Mounting 2 screws M5
Execution Times DI 60mS
LP2-Z0P44 Single pilot NAMUR mount valve; fail full open or full close
Port size 1/4" NPT
LP2-Z0P64 Single pilot bolt mount valve; fail full open or full close
Valve Drivers 6VDC with 500Ω series load output
Weight Single Pilot - 1.2 lbs, Dual Pilot - 1.4 lbs
Li 192uH LP2-Z0R64 Dual pilot bolt mount block center valve; fail in place
Connection Plug to DIN 43650B - industry norm
Pmax 1.2W
176 177
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Profibus DP DVC, DVM, DXP & DXS 502.969.8000 Modbus DVC, DVM, DXP & DXS
PROT
OPEN
+ I2 -
AUTO
2 1 CLOSE
AUX+
+ OUTPUTS
CALIBRATION ALARM
POSITION SWITCH VALVE RESET
AUX-
+ I4 -
CLOSE OPEN
+ I1 -
OPEN-CLOSE
*
MODBUS* DNET
V+
FRAMING 000
A
+ V2 -
1
BCOM + POWER -
BAUDRATE
CANL CANH
ASCII/RTU
ADDRESS
SIG+ SIG- COM
OPTIONS ADDRESS
0
+ V1 -
O 1 2 3 4 O 1 2 3 4 5 6 7 8 O 1 2 3 4 5 6 O 1 2 3 4 5 6
N N N N
V-
Profibus DP SCM Specifications Modbus SCM Specifications
Additional Features Calibration switch; open and close timers and time out alarms;
cycle counter and cycle count alarm; 2 auxilliary inputs; local
LED feedback for board status; board position
178 179
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IVC & IVM - Integrated Valve Controller & Monitor 502.969.8000 IVC Integrated Valve Controller
Sensor option G2
RED 1
TOP SW BLK 2 Valve Specifications
WHT 3
RED 4 Fluid Air, Inert Gas
BOTTOM SW BLK 5
WHT 6 Max. Operating Pressure 100 PSI (0.7 MPa)
7
8
9 Min. Operating Pressure 22 PSI (0.15 MPa)
10
OPTIONAL 11 Lubrication None required
SOLENOID 12
Pilot Operator Manual Override Non-locking push type (flush)
TERMINATIONS
LIMIT SWITCH TERMINATIONS
S2-
S2+
S2+
NC COM NO NC COM NO
S2-
S2-
S2+
S2+
SOLENOID VALVE
SOLENOID VALVE
RED
S1-
S1-
S1+
EA EB
OPEN
OPEN
S1-
S1-
S1+
Circuit Board Wiring Circuit Board Wiring Allowable Voltage Range +/- 10% of rated voltage
without BriteLite with BriteLite
Coil Insulation Class B
180 181
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PPS Puck Position Sensor 502.969.8000 LPS Linear Position Sensors
1 4
BU (-)
2 2 3 2
3 2 3
PIN 1 = COM - Black PIN 1 = GND - Green
BK A1 PIN 2 = N/O - White PIN 2 = Black
4 1 PIN 3 = N/C - Red 1 PIN 3 = N/O - White
WH A2
PIN 4 = GND - Green
Sensor Option NS
BN (+ )
Intrinsically safe inductive sensors
BK (-) CH 1
1 4 LPS Schematic Drawings
2 3 WH (+ )
BU (-) CH 2
SPST
Load
SHORT-CIRCUIT AND OVERLOAD PROTECTED
Sensor Option AS
AS-Interface & inductive sensors
FEMALE MALE
3 OUTPUT (-) AS-i (+ )
SPDT
4 OUTPUT (+ ) 1 2 Load
3 4
N/C Red
AS-i (-)
COM Black
Power Source
N/O Blue or White
SHORT-CIRCUIT AND OVERLOAD PROTECTED SHORT-CIRCUIT AND OVERLOAD PROTECTED
Load
182 183
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Switchpak Wiring Diagrams 502.969.8000 Switchpak Wiring Diagrams
BRN 1
SW 1 PUR 2
YEL 3 BRN 1
ORG 4
SW 2 TOP SW PUR 2
BLU 5 YEL 3
RED 6 ORG 4
BRN 7 BRN 1
SW 3 BOTTOM SW BLU 5
PUR 8 TOP SW PUR 2 RED 6
YEL 9 YEL 3
ORG 7
10 ORG 4 8
SW 4 BLU 11 BLU COM
BOTTOM SW 5 9
RED 12 RED 6 10
13 7 11
14 8 12
15 9
CW ROTATION REDUCES RESISTANCE
16 10
BETWEEN TERMS 7 & 8
11
OPTIONAL OPTIONAL OPTIONAL
12
SOLENOID SOLENOID SOLENOID
184 185
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Switchpak Wiring Diagrams 502.969.8000 Switchpak Wiring Diagrams
TERMINATIONS
LIMIT SWITCH TERMINATIONS
5
S2-
6
WHT 7
S2+
BLU 8 BTM-SW
NC COM NO NC COM NO
S2-
BOTTOM RED 9
BLK 10
S2+
SW
BLK/RED 11
SOLENOID VALVE
RED
ORG
S1-
12
TOP-SW
13
S1+
OPEN
14
S1-
15 GRN
16
S1+
OPTIONAL
SOLENOID
Option T2 Option D2
(2) DPDT Mechanical Switches (2) SPDT Hermetically Sealed Switches
(SSP, SXP, SXS, SRP, SEP) (SXP, SXS)
WHT 1
SW1 BLK 2
RED 3
4 RED 1 RED 1
WHT SW1 TOP SW
5 BLK 2 BLK 2
SW2 BLK
6 RED 3 RED 3
RED BOTTOM SW
7 SW2 BLK 4 BLK 4
WHT WHT
BLK 8 1 RED 5 5
SW3 BLK SW3 6
RED 9 TOP SW 2 BLK 6
10 RED 3 7 7
WHT RED
11 WHT 4 SW4 8 8
SW4 BLK BLK
12 BLK 5 9 9
RED BOTTOM SW
RED 6 10 10
13 11 11
7
14 12 12
8
15
9
16
10
OPTIONAL 11 OPTIONAL
OPTIONAL OPTIONAL
SOLENOID 12 SOLENOID
SOLENOID SOLENOID
186 187
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Switchpak Wiring Diagrams 502.969.8000 Switchpak Wiring Diagrams
188 189
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Switchpak Wiring Diagrams 502.969.8000 Common Options (SSP, SRP, SEP)
Within the housing at the conduit entries are two Adjustment cams allow switch positions to
potting compartments available for factory be quickly set to valve position.
sealed leads. They are designed to UL and CSA
specifications, eliminating the need to add a Shafts are 300 series stainless steel with
1
sealed potting compartment within 18" of the stainless steel retaining rings top and bottom
2
3 Switchpak. Sealing of these compartments in and are O-ring sealed though bronze/
4 the filed also prevents moisture ingression composite Teflon bearings. O-rings are
5 through the conduit. standard Buna-N with Viton optional.
6 - Dome shape provides superior strength
7
8 - Snap on design for fast, precise 360° Shafts are available in NAMUR or standard
9 O-rings adjustment to actual valve position configuration. NAMUR shaft mates directly
10 with NAMUR actuator output shafts without
4-20mA 11 Standard O-rings are Buna-N and are accept- - Impact resistant Lexan polycarbonate material couplers.
TRANSMITTER 12
able for most applications. Viton O-rings are - EaStar material optional
available for areas with high heat, moisture, and Cams are molded Nylon-6 on 4° splines and
corrosion. All Switchpaks have O-ring seals - O-ring sealed from moisture and contamination spring-loaded for easy calibration. Target
OPTIONAL
between the uppers and lower switch housing, magnet inserts are used for prox switch
SOLENOID - Highly visible Green/Red, Open/Closed
at each end of the shaft, and under the outer options.
dome. indication eliminates guesswork
- Custom text options available A precision gear is mated to the shaft for 4-
Analog Output Option 42 with no sensors Buna-N: Nitrile rubber 20mA transmitter and potentiometer options.
-65° to 275°F (-53° to 135°C) - 3-way valve indication available
(SSP, SXP, SXS, SRP)
Viton: Fluorocarbon rubber
-15° to 400°F (-26° to 204°C) Terminal Strips
190 191
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Switchpak Sensor Options 502.969.8000 Switchpak Sensor Options
192 193
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