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SAP S4 HANA EAM - Plant Maintenance

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At a glance
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The key takeaways are the 7 main features of SAP S/4HANA and how it improves on traditional ERP systems

SAP S/4HANA for asset management allows for maintenance execution, asset operations and planning, environment health and safety management, and maintenance scheduling

The Maintenance Planning Overview app allows maintenance planners to analyze outstanding notifications, maintenance orders, purchase requisitions/orders, and monitor maintenance order status and availability.

1.

Corrective Maintenance ( Calibration, Refurbishment)


2. Emergency Maintenance
3. Preventive Maintenance
SAP S/4HANA for beginners and 7 key
things you should know if you are in sap
consulting
1. Next Generation of ERP
2. Fast in memory database, can consume huge data
a. Why S4Hana Fast?
i. How the data is stored in HANA DB. Traditionally data are stored in rows but
S4Hana this is transformed into columns which make it easier to access high
volume data
3. Beautiful user experience (SAP Fiori) - Can run virtually in any device, iphone, android,
Tablet, tab. Based on the device, it adjust its size.
4. Digital Core / Digital Transformation
a. Enables customers to make use of the Internet of Things, can connect sensors with
your digital core, with the sensors you can make decision
b. Run reports on real time data. No longer have to have business warehouse.
c. Connect with other SAP Cloud, successfactor
5. S/4 Supports 10 LOB (Line of Business) and 25 industries
6. Run in cloud and on premise
7. More simplicity (simplifies the data) Inventory Management 26 tables changes to 3 tables.
What can SAP S/4HANA do for asset management?

Maintenance Execution

 Complete planned and unplanned maintenance tasks in an efficient manner


 Optimize operations and enable technicians to detect, report, and resolve
malfunctions 
 Address emergencies quickly and effectively

Asset Operations and Planning

 Enable maintenance planners to proactively monitor important and time-


sensitive work across maintenance activities and spare parts inventory
 Enhance maintenance efficiency with fast access to analytics on costs,
breakdown rates, and damages

The Power of SAP S/4HANA – Analyze Actual Maintenance


Costs
https://www.sap.com/assetdetail/2020/02/60f5eba9-827d-0010-87a3-
c30de2ffd8ff.html (Learn how SAP S/4HANA allows you to analyze maintenance costs in real-
time and to take immediate action based on the gained insights.)

blogs.sap.com

Environment Health and Safety

 Help ensure safe working conditions for all employees in your maintenance
department
 Adhere to environmental protection regulations
 Maintain the reliability of your technical systems

Capture and Mitigate Incidents

 Manage investigations and follow-up activities to reduce injury, illness, and


incident rates
 Reduce potential costs, penalties, fines, and unplanned downtime associated
with environment, health, and safety (EHS)
Maintenance Scheduling

 Transform maintenance planning and scheduling


 Get an overview of due maintenance orders
 Build schedules by simulating scope and workload, and track work status

Improving Resource Management and Maintenance


Scheduling Using SAP Software
Learn how you can plan, schedule, and execute maintenance activities more effectively with SAP
S/4HANA Asset Management for resource scheduling. Gain real-time visibility into maintenance
workload, perform simulations, and more.

https://www.sap.com/assetdetail/2019/11/287cd407-757d-
0010-87a3-c30de2ffd8ff.html
- Plan weekly maintenance activities
- To be effective we need to have the insight of
maintenance capacities
- Optimize asset productivity (which means leverage
maintenance windows and minimizing downtime)
- Maximize resource usage ( which means leverage
capacities)
- To achieve this goals , you must collaborate with
Production, Operations, Maintenance and more. Sharing
data, insights and progress status
Benefits
- Can simulate multiple schedule simulation
- Forecast resource usage
- Can gain view of critical KPI-Work Center Utilization
- Unconfirmed maintenance orders
- Due maintenance orders by priority
- Maintenance Order Operation List
From blogs.sap.com

https://blogs.sap.com/2019/04/26/sap-s4hana-1809-release-update-new-app-in-plant-
maintenance-asset-management-maintenance-planning-overview/

This blog post explains the features & functionalities of a new app “Maintenance Planning
Overview” added in to S/4 HANA – Asset Management.

User Role – Maintenance planner / Manager

This app will be really useful If you are a maintenance planner / manager in your organization
and want to analyze the following from a single app –

 Analyze outstanding notifications that have not yet been processed and that have not yet
been assigned to a maintenance order
 Analyze maintenance orders that are still in planning and have not yet been released for
processing
 Analyze purchase requisitions or purchase orders that have not yet been released for
non-stock materials that are required as spare parts in maintenance orders
 Display approved purchase requisitions for non-stock materials for which no purchase
order has been generated
 Display non-stock materials that have been ordered but may not be available on the
requirement date
 Analyze released maintenance orders whose end date is in the past and have still not
been finally confirmed
 Analyze confirmed maintenance orders whose required end date lies in the selected
reference period but have neither been completed technically, nor from a business
perspective
Difference between ECC and S/4 HANA
 
SAP S/4HANA Webinar Series | Part One:
A Day in the Life of a Plant Maintenance
User (This can be used once workshop has
been finalised-
https://www.youtube.com/watch?
v=KWBiH3Tmqg8)
Tiles are arranged by role based

Maintenance Planning Dashboard


Notification Screening, planner to decide whether to convert to MO. Part of Planner’s routine task.
When materials available then you will move from planning board to scheduling board.

Dashboard can be created as per user’s requirement.

Resource Scheduling for Maintenance


Planners
Maybe the one who plan does the scheduling

Or maybe different person

Mass Change > Change WBS, cost center

Master Data Upload

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