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Fmea Quiz Training

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The key takeaways from the document are that it provides a training quiz on Failure Mode and Effects Analysis (FMEA). FMEA is a systematic tool used to evaluate potential failure modes within a system, design, process or service, rank their effects and identify actions to address issues with higher risks.

The purpose of conducting an FMEA is to identify potential failure modes, assess their risk, and help prioritize corrective actions to address high-risk failure modes before a product or process is released for production or implementation. This helps improve reliability and quality.

The different types of FMEAs are Design FMEA (DFMEA), Process FMEA (PFMEA), and Customer FMEA (CFMEA). A DFMEA focuses on potential design issues. A PFMEA focuses on manufacturing and assembly process issues. A CFMEA focuses on meeting customer requirements.

EXERCISE- POST TRAINING QUIZ

Training topic – FMEA


Trainer – Rajesh Sharma Date-

Participant name-- Employee No.- Date-

[Please tick mark the correct answer only. Each question carries 1 mark. Total 20 marks. Time: 10
minutes]

Pass Marks-70%

1. What is FMEA?
a. Fast moving engineered automotive
b. Foreign made electrical article
c. Failure mode and effect analysis
d. Firozabad municipal electric association
2. FMEA is a
a. Problem solving tool
b. Reliability improvement tool
c. Fault finding tool
d. Team name
3. Types of FMEA
a. AFMEA & BFMEA
b. DFMEA & PFMEA
c. CFMEA & DFMEA
d. PFMEA & QFMEA
4. What is DFMEA?
a. Deputy FMEA
b. Director FMEA
c. District FMEA
d. Design FMEA
5. What is RPN?
a. Rajasthan port notation
b. Rashtriya pradhamantri nigam
c. Risk priority number
d. Registered project number
6. RPN is
a. Sum of Severity (S), Occurrence (O) & Detection (D)
b. Maximum of Severity (S), Occurrence (O) & Detection (D)
c. Minimum of Severity (S), Probability (P) & Detection (D)
d. Product of Severity (S), Occurrence (O) & Detection (D)
7. Lab tests, Field tests and other inspections are
a. Process controls
b. Error proofing methods
c. Routine QA inspections
d. Design controls
8. The probability of a failure mode occurring due to its related cause is
a. Severity (S)
b. Occurrence (O)
c. Detection (D)
d. Probability (P)
9. Consequences of failure as perceived by the customer is
a. Potential effects of failure
b. Occurrence (O)
c. Detection (D)
d. Severity (S)
10. RPN is high
a. No concern
b. Moderate concern
c. High concern
d. All of the above
11. When to use FMEA?
a. Concept generation or selection
b. Preliminary design
c. Design improvement programs
d. All of the above
12. Insufficient Material thickness, vibration, contamination, temperature, tolerance build-up,
interference, insufficient bond, environment, insufficient material strength, overload,
insufficient coating/plating, electric power interrupt – are
a. Examples of Failure mode
b. Examples of potential causes of failure
c. Examples of effect of failure
d. All of the above
13. The manner in which a system, subsystem, or component could potentially fail to meet the
design requirements- is
a. Failure mode
b. Cause
c. Effect
d. All of the above
14. An assessment of the seriousness of the failure on the system performance. 1 is a small effect,
10 is the endangerment of the customer – is
a. Potential effects of failure
b. Occurrence (O)
c. Detection (D)
d. Severity (S)

15. The objectives of a PFMEA


a. minimizing production process – based failure effects on the system
b. minimizing variation around the design specs due to the process
c. minimizing occurrence of a failure
d. All of the above

16. A failure mode has high severity (S) “10”. Performing preventive maintenance will
a. Not affect severity (S)
b. Reduce severity to “0”
c. Reduce severity to “1”
d. None of the above
17. A failure mode has Severity “9”, Occurrence “2” & Detection “1”. It’s RPN is
a. 9
b. 12
c. 18
d. None of the above
18. The ability of design controls to detect failure modes- is
a. Potential effects of failure
b. Occurrence (O)
c. Detection (D)
d. Severity (S)
19. Risk Priority Number is-
a. used to prioritize product concerns
b. product of severity, occurrence, and detection
c. the greater the number, the greater the concern
d. All of the above
20. A failure mode can physically hurt end user, the Severity (S) is-
a. 10
b. 1
c. 3
d. 0

Total Marks = 20

Marks obtained = …………….

Test Result: PASS / FAIL

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