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LI-ION Technology For Critical Application

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LI-ION Technology For

Critical Application
Arunangshu Chattopadhyay
Director, Power Products Marketing and Head of Technical Support
Vertiv Asia
Emerging IT Trends
▪ Devices everywhere. The
“connected devices”
model is becoming real
and expansive.

▪ The Time Factor. More


applications are
demanding near real-time
response.

▪ Organizations are re-


evaluating how to best
deliver needs from
“core to the edge”.

Confidential. Property of Vertiv.


IT Deployments evolve to meet those demands

We are witnessing Deployment Scenario IT Needs


a new IT
deployment cycle, Edge 2 Core Capacity + deployment
speed from edge to core.
we call Near Real-Time Scalability. Economical.
The 4th Generation
Edge2Core
to meet the new Cloud Quicker large-scale
demands of a (Public / Private) deployment.
Greater efficiency.
massively and
rapidly connected Distributed IT Enhanced availability
society. Client-Server and flexibility.

Provide power
Mainframe and cooling.

Confidential. Property of Vertiv.


LIB Industry Take Up

>1000 LIB Cabinets


installed globally

>150 MW of UPS
Installed with LIB

Increasingly adoption
vs. standard solution
1,326

238
4
2016 2017 2018
Confidential. Property of Vertiv. 4
LIB & Total Cost of Ownership
Advantages of Lithium-ion Batteries improve Total Cost of Ownership

Confidential. Property of Vertiv. 5


LIB - Design Life vs Operating Life

110
• Lithium-ion Battery capacity reduces by
105 1.5% ~ 2% every year through its life.

100
% CAPACITY

95
• Lithium-ion Battery was not sensitive to
Flooded depth of discharge
90 VRLA
Li-ion
85
• Lithium-ion battery has no memory and does
80 not need exercising (deliberate full
discharge) to keep it in good shape
75
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
YEARS IN SERVICE
• VRLA EOL(end of life) typically at 50% of its
initial time while LIB at 80% of initial time

Confidential. Property of Vertiv. 6


Li-Ion Technology – Battery Technology Comparison

Confidential. Property of Vertiv.


Proven Technology
Lithium-ion battery is a matured and proven technology widely used in varies
industries with decades of histories.
Major technology advancement in recent years improves energy density and
safety thanks to the booming in E-Vehicle and Energy Storage sectors.

Confidential. Property of Vertiv. 8


Won’t these lithium batteries catch fire??? NO!
• Consumer electronics batteries have numerous
constraints
• Maximum run time in the smallest possible space
• Minimal space available for battery management circuitry
• Minimal space available for cooling

• UPS batteries do not have such constraints


• Chemistries and packaging are designed for safety, not small
size
• Extensive computer controlled battery management systems
• Multi-layered internal safety construction
• UL listing covers both cell construction and battery
management system

These are not the same batteries found in consumer


electronics!
Confidential. Property of Vertiv.
Commercial In Confidence
Traditional VRLA Battery
Standard VRLA Solution:
• 5 up to 10 years life
• Racks or Battery cabinets
• Wide usage
• High space utilization
• 30-50 blocks per strings
• Heavy weight
• Low energy density

Current Market Trends


• Shorter autonomy time
• Higher Energy Density
• Higher Working Temperatures
• Smaller footprint and weight
Installation in Battery Cabinet Installation in Racks

Confidential. Property of Vertiv. 10


LIB vs VRLA Battery
Lead Acid Lithium Ion Battery
Gas emission during normal charge/discharge Reaction :
- Sulfurous acid gas, Hydrogen gas, Oxygen LiMn2O4 + C6 ↔ Li1-xMn2O4 + LixC6
Charge
Charging
2PbSO4+2H2O
→ Pb+PbO2+2SO42- Discharge

+4H+
Charge
Li+
electrolyte

Cathode Electrolyte Anode CAN


(Separator)
Discharging Li+

Discharge
Pb+PbO2+2SO42-+4H+
→ 2PbSO4+2H2O Cathode + Anode -
Al foil Active Material Active Material Cu foil
(LMO base) (Graphite base)

Anode - intercalation graphite


Cathode - Lithiated Manganese Oxide (LMO)
Cathode Electrolyte Anode Electrolyte - Lithium hexafluorophosphate, organic carbonates
(Separator) No gassing on charge/discharge

• LIB is based on Li-ion transfer from negative to positive electrodes


• No chemical reactions between electrolyte and electrodes during charging/dischargin
Confidential. Property of Vertiv. 11
LIB Chemistries and Applications

T Black Columns
E
C S UPS Applications
e L
l A
l

p
h
o
n
e
s

Confidential. Property of Vertiv. 12


Safety: Pick the Right Chemistry for Application
Main Cell Energy Cycle Life Potential Power Temperature Range Start of Price ($/Wh)
Li ion Variant Density (100% DOD @ (Voltage) (C=60 min rate) (˚C) Thermal Run estimates
(Wh/kg) 23˚C) (5C= 12 min rate Away
etc.)

Cell LCO 170 - 185 500 - 700 3.6 1C -20˚C - 60˚C 170˚C 0.3 – 0.5

UPS LFP 80 - 125 1000 - 5000 3.2 5C – 30C -20˚C - 60˚C 270˚C 0.3 – 1.2
LMO 90 - 110 1000 - 1200 3.8 3 C – 5C -20˚C - 50˚C 255˚C 0.4 – 0.6
UPS
LTO
Grid 65 - 100 10000 - 12000 2.5 10C -50˚C - 75˚C Not Susceptible 1.0 – 2.0

Tesla NCA 100 - 160 1200 - 1500 3.6 2C -30˚C - 60˚C 180˚C 0.5 – 0.6

UPS NMC 150 - 190 1200 - 1500 3.7 1C – 20C -20˚C - 60˚C 215˚C 0.5 – 0.6

Lithium cells
have an order
of magnitude
better cycle
life than
VRLA

Confidential. Property of Vertiv. 13


Commercial In Confidence
LIB Chemistries and Applications
The features/advantages previously described are generic since different chemistries exist for lithium
batteries, each one showing different behavior.
Each form of the lithiated transition metal oxides will have widely varying properties.

Considering UPS usage it is possible to identify three main chemestries currently used by suppliers:
• Lithium Manganese Oxide (LiMn2O4)
Best chemistry for short runtimes
(5-10 minutes)
• Lithium Nickel Manganese Cobalt Oxide (LiNiMnCoO2 or NMC)

• Lithium Iron Phosphate (LiFePO4) – Best chemistry for long discharges (>15 minutes)

LiMn2O4 LiNiMnCoO2 or NMC LiFePO4


Energy Density Energy Density Energy Density

Cycles Cost Cycles Cost Cycles Cost

Safety Life Safety Life Safety Life

Confidential. Property of Vertiv. 14


Li-Ion Technology – Battery Construction

Confidential. Property of Vertiv.


Li-Ion Technology – Battery Management System

Unlike VRLA batteries, Li-ion batteries


require a battery management system (BMS)
on each cell.

The BMS protects the battery by preventing


it from operating outside its safe operating
region.

The circuit on the cell management card has


the capacity to regulate voltage on the each
individual cell by charging and discharging
as required.

The BMS also has control of isolation


devices for the overall battery system.(Safety
Contactor)

Confidential. Property of Vertiv.


LIB Battery Monitoring System
The DC battery blocks are connected in series to create the DC
bus required by the UPS systems.

The battery block are housed in a cabinets which have a


battery MANAGEMENT system.

The management system communicates with all the battery


block or modules within the string and acts as an overall
supervisor.

The BMS typically consists of:


- An electronic monitoring board (EMB) which
communicates via HLI to each blocks or module and acts
to isolator the battery string if required
- Two redundant auxiliary power supplies which use AC or
DC sources.
- Fuse for short circuit protection of the battery
- Safety Contactor or Circuit breaker for isolation of the
battery string controlled by the EMB.

Confidential. Property of Vertiv. 17


LIB Safety
The risks of lithium batteries are exactly the same as those of a traditional solution, in particular:

• Over-Voltage
• Short-Circuit
• Overheating
• Impact/Crush mechanism

Depending on the risk the safety in Lithium Battery technology is guaranteed by one of the following three level
of protection:

1st Level 2nd Level 3rd Level


Disconnection from BMS + BCB Passive Protection Cell Protection
• Over-Voltage • Short-Circuit • Over-Voltage
• Short-Circuit • Over-Current • Over-Current -> Cell fuse
• Over-Temperature • Impact/Crush mechanism

BMS Measure
Fuse Blown
BCB Disconnection Cell/Block Protection:
• Cell fuse
• Safety Layer
• Separator
• Solid block frame structure

Confidential. Property of Vertiv. 18


LIB Safety
Firefighting Properties:

No Reactivity to water, LIB is firmly sealed and not exposed in air


To protect electrical equipment, we recommend Gas-fire extinguisher system:
- Configuration of fire extinguisher system vary according to local law
- Recommend clean agent such as NOVEC1230, HFC23 for environment

Confidential. Property of Vertiv. 19


LIB Examples of Battery System Configurations

SAMSUNG VERTIV
Single String VISION LG CHEM One String
17 Blocks Single String Two Strings 5 Modules per string
1 x Monitoring 10 Modules 5 Modules per string 1 x Monitoring
1 x Monitoring 2 x Monitoring
Confidential. Property of Vertiv. 20
LIB is Application Based - Example
Application example Capability to work up to 30°C with a moderate life
Customer: Colocation Data Center decay, compact design and no gas emissions were
the key points to win the project

Site: Data Center located underground with different protection levels.

Project scope: Protect IT load in the new Data Center

Customer needs: Batteries fit for temperature higher than standard 25°C since they
will be placed close to the UPS and not in a separate battery room

Solution: Distributed Li-Ion battery system granting 5 min EOL back-up and working
with 4 x Liebert Trinergy Cube 1.6 MW

Confidential. Property of Vertiv. 21


Li-Ion Technology – Summarizing
Advantages: Considerations :
- New technology, Increased adoption
- High energy density (less smaller footpint) - Reliance on electronics to manage cells
- Long battery life (Save replacement cost) (MTBF)
- Limited suppliers, increasing
- Wide temperature range (Save cooling - Bespoke solutions (limited configurations)
cost) - No standard Li-ion technology in the market
(Cobalt, Manganese, Iron, etc…)
- High charge rate (fast recharge time) - No standard product ratings (50Ah, 100Ah,
- Slow self-discharge (very long shelf life) etc…)
- Local service support (MMTR)
- ECO-friendly (Green Data Center) - Product availability for replacement into
- Higher recharge & discharge cycles future tie with BMS compatibility
- Transport (Tight international restriction;
- No hydrogen evolution specialized container in certain case)

Confidential. Property of Vertiv.


VERTIVTM ENABLES THE
VITAL APPLICATIONS OF
OUR DIGITAL WORLD
DATA CENTERS
Micro, Edge, Cloud, Enterprise,
Prefab, Colo, Hyperscale

COMMUNICATION
NETWORKS
Small Cell, Macro Sites,
Central Office, Data center

COMMERCIAL AND
INDUSTRIAL
Healthcare, Rail, Transportation,
Power Generation, Oil and Gas

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