CLPAK628H Series Installation Manual 20150907 PDF
CLPAK628H Series Installation Manual 20150907 PDF
CLPAK628H Series Installation Manual 20150907 PDF
Hu-Men Office
Tel : 86-769-85182584-6
Fax : 86-769-85182587
Email : techhm@techmation.com.tw
AK628H Series Installation Manual
contents
1. AK628H STANDARD USAGE .................................................................................................................... 1
6. FIGURE ............................................................................................................................................................. 24
The installation for AK628H electricity control system is very simple, and the function
of the control system is complete. Nevertheless, to prevent the life of the system end fast,
the customer must follow the standard usage that is set by the company. Please refer
statements below:
1. The temperature for rack must be in the range of 0℃ ~ 40℃. The higher the
temperature, the shorter the systems life; and the differences of the
potentiometer position can reach up to 0.8mm. It is recommended to fix a fan
near the main controller switching power supply, and another one near the SSR.
2. For temperature control, can use electromagnetic contactor or SSR (refer to the
customers outfit). SSR heater sink should be not more than 65℃or 75℃, and can’t use more
than 5 minutes.
4. The fuse for SSR protection must be used according to the specification:
b). power above 10A and below 20A (consist of 20A) : use 20A fuse.
c). power above 20A : purchase according to the size of the fuse.
5. Input voltage for switching power supply is 230V or 115V (there is a switch at the
side of power supply for selecting). Please note that, if using voltage 115V/60HZ, should
convert it from 220V to 110V with DC/DC converter.
7. Must strictly avoid the main CPU board from being damaged by water or oil.
8. Transistor output board strictly prohibited 1 output point for 2 valves, but is
allowed to connect a SSR.
9. Our company is using a thin and clear panel screen. Therefore, it’s strictly
prohibited to use high evaporate cleaner (etc. petrol, alcohol) to clean the screen. It is
recommended to use kerosene and wax (the best suggestion) as cleanser.
10. After the installation, must avoid any wire related to computer system broken
(except thermocouple), and short circuit with machine outer case. Switching power case
will have slightly electric leakage. Therefore, we insist to do ground connection.
11. Proportion system normally can control the output of voltage or power (a
standard tools for power controller). Power is set as 0.8A pressure and 0.7A flow.
12. A standard SSR should be type NPN, using H24V and HCOM power supply
system.
13. The installation of potentiometer should avoid oil sludge pollution. If not, it will
course the inner connection of the potentiometer not sensitive or wire harden and broken.
14. The location of the siren must be 20cm from the panel, 40cm from main controller.
15. For the electromagnetic contactor that is used by the machine, must fix a spark
quencher parallel to the coil.
16. Use SSR if is not using transistor output as controller, should fix a reverse diode
parallel to the coil.
17. There is a LCD on the operation panel. When installing, must be careful to avoid
collide. If need to install or change the program (MMI display operation program), be
careful of the high voltage at the back of panel when you open the cover.
18. When fixing the power, please use iron board. If need to use bakelite plate, must
make sure the ground connection is done properly. This is to prevent electric leakage and
electric static interference from damaging the PCB.
This standard usage has to coordinate with the following installation manual. When the
standard regulation is followed, this will guarantee the quality of the computer.
RS-150 Series
197
3.5
7
9
1
2
3
80
4
85.5
98
5
6
7 4-M3
2.5
Φ3.5
1.5
6.5 190
9.5
9
18
Φ3
3.5
.5
18
38
28.5
3-M3
3.5
18.5
22 157
2.2. DCH40NB
For AK628H controller flow proportional valve input voltage, transforming DC24V
supplied by switch power to DC48V,(DCH40NB)as picture below:
68.0
橙(Organge)
黄(Yellow)
黄(Yellow)
白(White)
黑(Black)
1500.0
58.0
36.0
8.0
20.9
4.0
蓝(Blue)
蓝(Blue)
灰(Grey)
1500.0
82.0
隔离变压器
(transformer) 电源器
IN AC (Switching Power)
IN AC380V
OUT AC115/230V SW-150-24A
电源器
(Switching Power)
SW-150-24B
FG for switching power supply must be ground connected. This is because, switching power
supply might have slightly electric leakage, and this will disturb the system. Therefore, must
prepare for ground connection no matter during fixing or using.
3. Operation Panel
3.1. Q7 Operation Panel
Emergency Stop
Date Set
资料锁定键 紧急急停键
白 蓝 SW150-24V
(White) (Blue) +24V
接主机9P座
资料锁 重置
(To Controller)
Date Key Reset
正面 反面
Front Rear
位置尺电源 温度电源LED指示灯
(potentiometer Power) (Temperature Power's LED)
AC15V
位置尺电源LED指示灯
(potentiometer Power's LED) 方向阀输出LED指示灯
(director valve's LED)
AK628H 程序
主电源LED指示灯
(main power's LED)
RELAY输出 比例阀电源
TECHMATION LED指示灯 (Proportion Valve)
DC48V/24V
限位开关输入LED指示灯
(LIMIT Installation's LED )
保险丝(fuse)
AC220V 2A
限位开关输入 主电源
(LIMIT Installation )
(main power)
DC24V RELAY输出 11组
24点
AK628H Series Installation Manual
AK628H
限位开关输入
(LIMIT Installation )
PB 24点
低电平信号输入
(the signal for action is 0V)
5.2. Thermocouple
1. Thermocouple must be fixed on the Thermo Couple Input block, OIL as oil
temperature. Follow the +ve and –ve pole of 1-5 parts in thermocouple to fix the
TC1-TC5. Don’t connect the thermocouple through many connectors. This will prevent
from bad connection and affect the accuracy of the temperature.
2. When the remaining thermocouples are not used, please set the temperature
parameter on the HMI to the not use selection (Refer to the HMI Operation Manual).
3. Please connect the thermocouple wire to the +ve and –ve pole to avoid the
incorrect value on the controller that might lead the incorrect movement. (The
draft below is one of the parts in the main controller)
热电偶型号:K型感温线 屏蔽线必须接地
( Is required to use thermocouple type K )
油温(OIL)
温度一(TC1)
温度二(TC2)
温度三(TC3)
温度四(TC4)
温度五(TC5)
黄(Yellow)
白(white)
EXT
CAL
IN1
IN2
IN3
IN4
V+
V+
0V
0V
3 1 1 2 3 4 5 6 7 8 9 10
SIGNAL
2
3
2 1
位置尺
(potentiometer)
In the main controller, the potentiometer uses 3P power supply plugs. At the connector point
as shown above, the PC board has 3P plugs and the 2nd pin must be connected to the signal
output pin. Normally, the potentiometer prolongation has the biggest value and
the back contract has the smallest value. If the direction reverses, the
potentiometer 1st and 3rd pin of the plug will be immediately changed (it changes the
+ve and – ve pole). Keep in mind not to disconnect the signal; else it will cause the damage
to PC board or potentiometer.
Please refer to operation manual for potentiometer reset. Choose the length of
potentiometer longer than the machine length to avoid being pulled apart.
压力传感器
(Pressure Sensor)
PC 低电平信号输出
(the signal for action is 0V)
方向阀输出 24点
(24 point DC24V director valve )
2A 24V
比例阀输出
(Proportion Valve)
电压型
电流型(current) 3通道 (voltage)
电压型(voltage) 2通道 电流型
(current)
比例阀电源
(Proportion Valve Power)
DC48V/24V
RELAY输出 11组
(RELAY OUTPUT)
加热 马达 其它
(Heat) (Motor) (Other)
MOT
TCR1 TCR3 TCR5 SC Y ON 54A 53A 52A ACO
MOT
TCR2 TCR4 DL OFF 54 53 52 ACIN
H24V
HCOM
继电器
(Relay) 机械手
(Robot)
固态继电器
RELAY输出 11组
SSR
加热 马达 其它
SC
TCR4
TCR1 TCR5
TCR2
TCR3
IN IN IN IN IN
RELAY输出 11组
(RELAY OUTPUT)
加热 马达 其它
(Heat) (Motor) (Other)
突波吸收器
(spark quencher)
交流接触器
(Electromagnetic contactor )
RELAY输出 11组
(RELAY OUTPUT)
加热 马达 其它
(Heat) (Motor) (Other)
△
△
马达Y-△启动图 △
(Y-△START )
突波吸收器
(spark quencher)
RELAY输出 11组
(RELAY OUTPUT)
加热 马达 其它
(Heat) (Motor) (Other)
马达直接启动图
(Strait start diagram )
突波吸收器
(spark quencher)
6. Figure
AK628
TO PANEL
操作面板
蓝白
黑白
TECHMATION
(方向阀及限
位开关电源)
电源B
(系统电源)
电源A
蓝白
黑白
黄白黄橙黑
蓝灰蓝
黑白
蓝白
关
开
无
丝
熔
项
双
紧急停止键
交流接触器
△
第一段电热片
△
第二段电热片
马达Y-△启动图
(Y-△ START )
(spark quencher)
第三段电热片
△
△
交流接触器
突波吸收器
第四段电热片
关
开
丝
熔
无
项
单
交流接触器
交流接触器
接至三相电动机
TO MOTOR
接触器
电
入
输
源
相
三
关
开
丝
熔
无
相
三
AK628
操作面板
TO PANEL
蓝白
黑白
TECHMATION
(方向阀及限
位开关电源)
电源B
LED指示灯
主电源
(系统电源)
电源A
蓝白
黑白
黄白黄橙黑
蓝灰蓝
蓝白
黑白
开
关
丝
熔
无
项
双
紧急停止键
SSR 1
△
第一段电热片
(spark quencher)
突波吸收器
第二段电热片
马达Y-△启动图
(Y-△START )
第三段电热片
SSR 2
第四段电热片
关
开
单
丝
熔
SSR 3
SSR 4
接至三相电动机
TO MOTOR
接触器
电
入
输
源
三
相
开
关
丝
熔
无
相
三