FUEL-FILLER LID REMOVAL/INSTALLATION

id091000800100

1. Remove the bolt. FUEL-FILLER LID

2. Remove the fuel-filler lid.
3. Install in the reverse order of removal.
4. Adjust the fuel-filler lid. (SeeFUEL-FILLER LID
ADJUSTMENT.)

BOLT
3.9—5.9 N·m
{39.8—60.1 kgf·cm,
34.6—52.2 in·lbf}

am8rrw00001519

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FUEL-FILLER LID ADJUSTMENT
id091000800200

1. Measure the gap and height difference between the fuel-filler lid and the body.
2. Loosen the fuel-filler lid installation bolts and adjust b
A
the fuel-filler lid. a a
b
Standard clearance
B B
a: 1.7―3.7 mm
b: -0.5―1.5 mm

3. Tighten the bolts.

a a b

A b

SEC. A—A SEC. B—B

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FRONT BUMPER REMOVAL/INSTALLATION
id091000800300

1. Disconnect the negative battery cable.

2. Remove in the order indicated in the table A
B C
1 Bolt
2 Screw A
3 Screw B
4 Screw C
5 Fastener A
6 Fastener B 4 D
7 Front bumper 5
(See Front Bumper Removal Note .)
(See Front Bumper Installation Note .) 6 4
A 6
3. Disconnect the front fog light connector. B
4. Install in the reverse order of removal. C
5. Adjust the front fog light aiming. (SeeFRONT FOG 3
LIGHT AIMING.) D
3

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2 7

1 6.9—9.8 N·m 2
{70.4—99.9 kgf·cm,
61.1—86.7 in·lbf}
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Front Bumper Removal Note

1. Pull the front bumper ends (wheel arch) outward (1)
to detach from the bumper slider.
(1)
Caution
• When disengaging the front bumper from (1)
the bumper slider, the front bumper could
fall and be damaged. Secure the front
bumper so that it does not fall.

2. Remove the front bumper from the body. BUMPER SLIDER

FRONT BUMPER

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Front Bumper Installation Note

1. Spread the front bumper ends apart.
2. Assemble the front bumper to the body.
3. Press the front bumper connecting area into the body to engage with the bumper slider.
FRONT BUMPER DISASSEMBLY/ASSEMBLY
id091000800400

1. Remove the front fog light. (See FRONT FOG LIGHT REMOVAL/INSTALLATION.)
2. Remove the radiator grille. (See RADIATOR GRILLE REMOVAL/INSTALLATION.)
3. Disassemble in the order indicated in the table. FRONT FOG LIGHT FRONT FOG LIGHT COVER B
1 Screw A COVER B
2 Front fog light cover A
TAB A TAB B
3 Front fog light cover B
(See Front Fog Light Cover Installation Note .)
4 Ornament FRONT BUMPER FASCIA FRONT FOG LIGHT COVER A
5 Screw B 4
6 Under cover 3
7 Fastener A
8 Rivet 2 B
9 Airdam skirt
10 Screw C 1
11 Intercooler duct
12 Front bumper fascia B
10

4. Assemble in the reverse order of disassembly. 12

A A

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5 A
6 11
7 9 7
8 8
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Front Fog Light Cover Installation Note

1. Install the front fog light cover B in the bumper.
2. Fasten the screws.
3. Thermally deform the tab with using soldering
copper to fix the front fog light cover.

TAB
Less than
2mm

TAB

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FRONT BUMPER REINFORCEMENT REMOVAL/INSTALLATION
id091000800600

1. Disconnect the negative battery cable.

2. Remove the front bumper. (SeeFRONT BUMPER REMOVAL/INSTALLATION.)
3. Remove the front combination lights. (SeeFRONT COMBINATION LIGHT REMOVAL/INSTALLATION.)
4. Remove in the order indicated in the table.
1 Fastener
2 Seal plate 56.1—78.5
3 Bolt A {5.73—8.00, 41.4—57.9}
4 Bolt B 4 56.1—78.5
5 Front bumper reinforcement {5.73—8.00, 41.4—57.9}
2 A 4
5. Install in the reverse order of removal. 1 A

1
3 5
7.8—11.8 N·m
{79.6—120.3 kgf·cm,
69.1—104.4 in·lbf} 4 4
56.1—78.5

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56.1—78.5
{5.73—8.00,
{5.73—8.00, 41.4—57.9}
41.4—57.9}

N·m {kgf·m, ft·lbf} 1 2

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BUMPER SLIDER REMOVAL/INSTALLATION
id091000822500

1. Disconnect the negative battery cable.

2. Remove the front bumper. (See FRONT BUMPER REMOVAL/INSTALLATION.)
3. Remove the bolt and screw.
BUMPER SLIDER

BOLT
6.9—9.8 {71—99 , 62—86}

SCREW N·m {kgf·cm , in·lbf}

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4. Detach tab shown in the figure while remove the TAB
bumper slider.
5. Install in the reverse order of removal. TAB

TAB

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BUMPER SLIDER

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REAR BUMPER REMOVAL/INSTALLATION
id091000800700

1. Disconnect the negative battery cable.

2. Remove the following parts:
(1) Cover (See:CENTER GUIDE RAIL COVER REMOVAL/INSTALLATION.)
(2) Rear combination lights. (See:REAR COMBINATION LIGHT REMOVAL/INSTALLATION.)
3. Remove the screws.
4. Splash shield, detach tabs A, and then remove the
suplash shield.
TAB A SPLASH SHIELD

A A

SCREW A

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5. Remove in the order indicated in the table. B
A
1 Fastener A
2 Screw A
3 Screw B
4 Fastener B
5 Rear bumper
(See Rear Bumper Removal Note .) 4
(See Rear bumper Installation Note .)
3
6. Install in the reverse order of removal. 4
B
5
A
2
1

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Rear Bumper Removal Note

1. Pull the rear bumper ends (wheel arch) outward (1)
to detach from the bumper slider.

Caution A
A
• When detaching the rear bumper from the
bumper slider, the rear bumper could fall (1)
and be damaged. Secure the rear bumper
so that it does not fall.
(1) (2)
2. Remove the rear bumper (2).

BUMPER SLIDER TAB

REAR BUMPER

SEC. A—A
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Rear bumper Installation Note
1. Spread the rear bumper ends apart.
2. Assemble the rear bumper to the body.
3. Press the rear bumper connecting area into the body to engage with the bumper slider.

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REAR BUMPER DISASSEMBLY/ASSEMBLY
id091000800800

1. Disassemble in the order indicated in the table.

4
1 Clip
2 Towing hook cover
3 Rear reflector
(See Reflector Removal Note .)
4 Rear bumper fascia

2. Assemble in the reverse order of disassembly. 3

2 1
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Reflector Removal Note

1. Remove the screws.
2. Pull off the reflector from the rear bumper in the SCREW
direction shown by the arrow.

TAB

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REFLECTOR(LH)

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REAR BUMPER REINFORCEMENT REMOVAL/INSTALLATION
id091000800900

1. Disconnect the negative battery cable.

2. Remove the following parts:
(1) Cover (See:CENTER GUIDE RAIL COVER REMOVAL/INSTALLATION.)
(2) Rear combination lights. (See:REAR COMBINATION LIGHT REMOVAL/INSTALLATION.)
(3) Rear bumper (See:REAR BUMPER REMOVAL/INSTALLATION.)
3. Remove in the order indicated in the table.
1 Bolt
2 Nut
3 Rear bumper reinforcement 3

4. Install in the reverse order of removal.

1
32.4—55.9 2
{3.31—5.70,
23.9—41.2}
32.4—55.9 1
{3.31—5.70, 32.4—55.9
23.9—41.2} {3.31—5.70,
N·m {kgf·m, ft·lbf} 23.9—41.2}

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FRONT FENDER PANEL REMOVAL/INSTALLATION
id091000801000

1. Disconnect the negative battery cable.

2. Remove the following parts:
(1) Cowl grille (SeeCOWL GRILLE REMOVAL/INSTALLATION.)
(2) Front side turn lights (SeeFRONT SIDE TURN LIGHT REMOVAL/INSTALLATION.)
(3) Front bumper (SeeFRONT BUMPER REMOVAL/INSTALLATION.)
(4) Front combination lights (SeeFRONT COMBINATION LIGHT REMOVAL/INSTALLATION.)
(5) Side step molding (SeeSIDE STEP MOLDING REMOVAL.)
(6) Sail garnish (SeeSAIL GARNISH REMOVAL/INSTALLATION.)
3. Remove in the order indicated in the table.
1 Screw
7.8—10.8 7.8—10.8
2 Bumper slider {79.5—110.1, 69.0—95.5} 3 {79.5—110.1, 69.0—95.5}
3 Bolt B 3
A B
4 Front fender panel
B
4. Install in the reverse order of removal.

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4

3
7.8—10.8 1
{79.5—110.1, 3
7.8—10.8
69.0—95.5} 2 {79.5—110.1, 69.0—95.5}

N·m {kgf·cm, in·lbf}

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SHROUD PANEL REMOVAL/INSTALLATION
id091000801900

1. Disconnect the negative battery cable.

2. Remove the following parts:
(1) Front bumper (SeeFRONT BUMPER REMOVAL/INSTALLATION.)
(2) Front combination lights (SeeFRONT COMBINATION LIGHT REMOVAL/INSTALLATION.)
(3) Front bumper reinforcement (SeeFRONT BUMPER REINFORCEMENT REMOVAL/INSTALLATION.)
(4) Ambient temperature sensor (SeeAMBIENT TEMPERATURE SENSOR REMOVAL/INSTALLATION.)
(5) Crash zone sensor (SeeCRASH ZONE SENSOR REMOVAL/INSTALLATION.)
(6) Bonnet latch (SeeBONNET LATCH AND RELEASE LEVER REMOVAL/INSTALLATION.)
(7) Bonnet stay (SeeBONNET REMOVAL/INSTALLATION.)
(8) Flesh air duct (SeeINTAKE AIR SYSTEM REMOVAL/INSTALLATION[L3].)
3. Put aside the oil cooler.
4. Remove in the order indicated in the table. 8
1 Bolt A
7 5
2 Bolt B 5
6
3 Bumper bracket 6
4 Upper mount rubber bracket
4
5 Radiator mount rubber
6 Bolt C
7 Bolt D 1
8 Shroud seal plate B

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9 Shroud panel
4
5. Install in the reverse order of removal.
2
3 9 3

1 B
2
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Upper Mount Rubber Bracket

1. Remove the upper mount rubber bracket while
A SHROUD PANEL
pressing down the upper mount rubber bracket tab UPPER MOUNT
in the direction of the arrow. RUBBER BRACKET
TAB

FRONT ENGINE
COMPARTM
ENT SIDE
A SEC. A—A

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COWL PANEL REMOVAL/INSTALLATION
id091000802000

1. Remove the windshield wiper arm and blade. (SeeWINDSHIELD WIPER MOTOR REMOVAL/
INSTALLATION)
2. Remove the cowl grille. (SeeCOWL GRILLE REMOVAL/INSTALLATION.)
3. Remove the center cowl grille. (SeeCENTER COWL GRILLE REMOVAL/INSTALLATION.)
4. Remove the windshield wiper motor. (See WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION.)
5. Remove the bolts, then remove the cowl panel.
BOLT :22—30 N·m
6. Install in the reverse order of removal. {2.2—3.0 kgf·m, 17—22 ft·lbf}

COWL PANEL

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BODY PANEL LOCATION INDEX
id091000802300

3
6
5
1
2 4

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10

9
8
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1 Rear bumper 6 Cowl panel

(See REAR BUMPER REMOVAL/INSTALLATION.) (See COWL PANEL REMOVAL/INSTALLATION.)
(See REAR BUMPER DISASSEMBLY/ 7 Front bumper reinforcement
ASSEMBLY.) (See FRONT BUMPER REINFORCEMENT
2 Rear bumper reinforcement REMOVAL/INSTALLATION.)
(See REAR BUMPER REINFORCEMENT 8 Front bumper
REMOVAL/INSTALLATION.) (See FRONT BUMPER REMOVAL/
3 Fuel-filler lid INSTALLATION.)
(See FUEL-FILLER LID REMOVAL/ (See FRONT BUMPER DISASSEMBLY/
INSTALLATION.) ASSEMBLY.)
(See FUEL-FILLER LID ADJUSTMENT.) 9 Bumper slider
4 Shroud panel (See BUMPER SLIDER REMOVAL/
(See SHROUD PANEL REMOVAL/ INSTALLATION.)
INSTALLATION.) 10 Front fender panel
5 Bonnet (See FRONT FENDER PANEL REMOVAL/
(See BONNET REMOVAL/INSTALLATION.) INSTALLATION.)
(See BONNET ADJUSTMENT.)
BONNET ADJUSTMENT
id091000802400

Gap Adjustment
1. Measure the gap between the bonnet and body.

C
B

B
A

BONNET
b A-PILLAR

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FRONT FENDER PANEL BONNET

FRONT FENDER PANEL

a

BONNET
BUMPER

SEC. A—A SEC. B—B DETAIL. C

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Standard clearance
a: -1.0―3.0 mm
b: 0.0―2.0 mm
c: -1.5―1.5 mm

2. Disconnect the negative battery cable.

3. Loosen the bonnet hinge installation bolts and
adjust the bonnet.
4. Tighten the bolts.

BOLT

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Height Difference Adjustment

1. Measure the height difference between the bonnet and body.
 BONNET
D
B D
A B
C
a A C

RADIATOR GRILLE

SEC. A—A

BONNET
BONNET

FRONT FENDER PANEL

b
d
c

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BONNET
FRONT COMBINATION LIGHT
BUMPER

SEC. B—B SEC. C—C SEC. D—D

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Standard clearance
a: 3.6―6.0 mm
b: 2.0―6.0 mm
c: 3.0―6.0 mm
d: 2.8―5.2 mm

2. Turn the stop rubber to adjust. BONNET SIDE

UP
DOWN

STOP RUBBER

BODY SIDE

UP

DOWN

STOP RUBBER

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BONNET REMOVAL/INSTALLATION
id091000802500

Warning
• Removing the bonnet without supporting it could cause the bonnet to fall and cause serious injury.
Always perform the procedure with at least another person to prevent the bonnet from falling.

1. Remove in the order indicated in the table.

1 Bonnet insulator
2 Shroud seal weatherstrip 4
3 Parting seal weatherstrip
4 Bonnet 3
5 Bonnet hinge
2
6 Bonnet stay
5 18.6—25.5
2. Install in the reverse order of removal. {1.90—2.60, 13.8—18.8}
3. Adjust the bonnet. (SeeBONNET ADJUSTMENT.)

5
18.6—25.5 1
{1.90—2.60,

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13.8—18.8}

6
N·m {kgf·m, ft·lbf}

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