Iec 60216-2-2005
Iec 60216-2-2005
Iec 60216-2-2005
INTERNATIONALE IEC
INTERNATIONAL 60216-2
STANDARD Quatrième édition
Fourth edition
2005-08
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmail@iec.ch Web: www.iec.ch
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Com mission Electrotechnique Internationale
International Electrotechnical Com m ission
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FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
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governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60216-2 has been prepared by subcommittee 15E 1: Methods of
test, of IEC technical committee 15: Insulating materials.
This fourth edition of IEC 60216-2 cancels and replaces the third edition issued in 1990, and
constitutes a technical revision.
– editorial,
– Table 1 has been actualized essentially by Part 3 sheets of SC 15C publications.
—————————
1 Subcommittee 15E has been merged with technical committee 98 into the new technical committee 112.
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Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
IEC 60216: Electrical insulating materials – Properties of thermal endurance, consists of six
parts:
The committee has decided that the contents of this publication will remain unchanged until
the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in
the data related to the specific publication. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
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CONTENTS
FOREWORD.........................................................................................................................2
1 Scope ............................................................................................................................5
2 Normative references .....................................................................................................5
3 General considerations ...................................................................................................7
4 Guide for the choice of properties and end-points............................................................7
15E/257/FDIS 15E/259/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
IEC 60216: Electrical insulating materials – Properties of thermal endurance, consists of six
parts:
The committee has decided that the contents of this publication will remain unchanged until
the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in
the data related to the specific publication. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
4
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1 Scope
This part of IEC 60216 gives guidance for the choice of test criteria for the determination of
thermal endurance characteristics. It includes a list of existing published procedures which is
however not exhaustive.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60172, Test procedure for the determination of the temperature index of enamelled
winding wires
IEC 60243-1, Electrical strength of insulating materials – Test methods – Part 1: Tests at
power frequencies
IEC 60317 (all parts), Specifications for particular types of winding wires
IEC 60370, Test procedure for thermal endurance of insulating varnishes – Electric strength
method
IEC 60371 (all parts), Specification for insulating materials based on mica
IEC 60450, Measurement of the average viscometric degree of polymerization of new and
aged cellulosic electrically insulating materials
IEC 60454 (all parts), Specifications for pressure-sensitive adhesive tapes for electrical
purposes
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IEC 60455 (all parts), Resin based reactive compounds used for electrical insulation
IEC 60554 (all parts), Specification for cellulosic papers for electrical purposes
IEC 60626 (all parts), Combined flexible materials for electrical insulation
IEC 60641 (all parts), Specification for pressboard and presspaper for electrical purposes
IEC 60667 (all parts), Specification for vulcanized fibre for electrical purposes
IEC 60674 (all parts), Specification for plastic films for electrical purposes
IEC 60893 (all parts), Insulating materials – Industrial rigid laminated sheets based on
thermosetting resins for electrical purposes
IEC 61033, Test methods for the determination of bond strength of impregnating agents to an
enamelled wire substrate
ISO 527-2 , Plastics – Determination of tensile properties – Test conditions for moulding and
extrusion plastics
ISO 527-3, Plastics – Determination of tensile properties – Test conditions for films and
sheets
ISO 1924 (all parts), Paper and board – Determination of tensile properties
6
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3 General considerations
Even so, the values of these numbers are highly dependent on the chosen property and end-
point, and may be dependent on the dimensions of the test specimen, especially the
thickness.
The selection of a property should reflect the function of the material in its application, as
stated in IEC 60216-1.
Where an international specification exists for a particular insulating material, the property
and end-point called for in that specification shall be used to determine the thermal endurance
characteristic value(s) needed to claim compliance with the specification. See the current
catalogue of IEC publications for an up-to-date list of specifications.
For the choice of properties and end-points, Clause 5 and Table 1 provide guidance. Further
advice is given in Annex A. To evaluate thermal endurance characteristics, an end-point of
50 % of the initial value of the property is often used.
Although, on account of the high cost of thermal endurance testing, it is frequently desirable
to select a single property and end-point to give a result representative of the thermal
endurance behaviour of a material, this information may be inadequate for use in all
applications of the material. In such cases, alternative criteria should be chosen that are more
appropriate to the application and the function of the material, when, e.g. the 50 % of initial
value end-point has no fundamental significance and a 25 % of initial value end-point is more
indicative of the application. Alternative end-points considered likely to be valuable in such
cases are also indicated in Table 1.
1 2 3 4 5
Material Recommended end-points Test
specification method
Insulating materials Publication Recommended properties Preferred Subsidiary 5) Type 1) Publication
No. No.
Rigid materials A
Rigid laminates IEC 60893
Vulcanized fibre products IEC 60667 Flexural strength 50 % 25 %; 75 % R ISO 178
Preimpregnated fibre products Voltage 1-min proof test 6 kV 3 kV; 10 kV A IEC 60243-1
(prepregs) Loss of mass 5% 3 %; 10 % L
Rigid mica or mica-paper products IEC 60371
Rigid materials B
Reinforced/filled thermosetting moulded Flexural strength 50 % 25 %; 75 % R ISO 178
and cast insulation Tensile strength 50 % 25 %; 75 % R ISO 527-2
Reinforced/filled thermoplastic moulded Loss of mass 3% 5 %; 10 % L IEC 60455-2
and cast insulation Charpy impact strength 50 % 25 %; 75 % R ISO 179-1
Breakdown voltage 50 % 25 %; 75 % R IEC 60243-1
Rigid materials C
Unfilled thermosetting moulded and cast Flexural strength 50 % 25 %; 75 % R ISO 178
insulation Tensile strength 50 % 25 %; 75 % R ISO 527-2
Unfilled thermoplastic moulded and cast Loss of mass 3% 5 %; 10 % L IEC 60455-2
insulation 4) Tensile impact strength 50 % 25 %; 75 % R ISO 8256
Breakdown voltage 50 % 25 %; 75 % R IEC 60243-1
Elastomers
Vulcanized natural or synthetic rubber and Tensile stress at 100 % 50 % 25 %; 75 % R ISO 37
combinations of them extension
Polyolefins including cross-linked Elongation at break 2) 50 % 25 %; 75 % R ISO 37
polyethylene Breakdown voltage 50 % 25 %; 75 % R IEC 60243-1
Silicone rubber
Semi-rigid sheet materials
Pressboards and presspapers IEC 60641 Bursting strength 50 % 25 %; 75 % R ISO 2759
Laminated pressboards IEC 60763 Tensile strength MD/CD 50 % 25 %; 75 % R ISO 1924
1 2 3 4 5
Material Recommended end-points Test
specification Recommended properties method
Insulating materials Publication Preferred Subsidiary 5) Type 1) Publication
No. No.
Pressure-sensitive adhesive tapes
Paper-based tapes IEC 60454 Breakdown voltage 1,0 kV A IEC 60454-2
Glass fabric-based tapes IEC 60454 Loss of mass 10 % 5 %; 20 % L IEC 60454-2
(Plastic film-based tapes, see the next
group)
Flexible film and film based materials
Plastic films IEC 60674 Tensile strength 30 % 10 %; 50 % R ISO 527-3
Elongation at break 2% 1 %; 4 % A ISO 527-3
Pressure-sensitive adhesive film tapes IEC 60454 Breakdown voltage 2,5 kV 1 kV; 4 kV A IEC 60454-2
Loss of mass 10 % 5 %: 20 % L IEC 60454-2
Flexible insulating sleevings
Extruded, non-shrinkable sleevings IEC 60684 Elongation at break 50 % R IEC 60684-2
25 %; 75 % 3)
Extruded, heat-shrinkable sleevings IEC 60684 Tensile stress at 100 % 2 times initial IEC 60684-2
Coated or impreganted textile sleevings IEC 60684 extension value R IEC 60684
Coated glass textile sleevings IEC 60684 Breakdown voltage 50 % 25 %; 75 % R
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1 2 3 4 5
Material Recommended end-points Test
specification method
Insulating materials Publication Recommended properties Preferred Subsidiary 5) Type 1) Publication
No. No.
Coating compounds
Coating powders IEC 60455 Loss of mass 10 % 5 %; 15 % L IEC 60455-2
Breakdown voltage 3 kV - A IEC 60455-2
Fusible insulating materials Breakdown voltage 3 kV 1 kV; 5 kV A IEC 60370
Plastisols and organosols Loss of flexibility Cupping 1 mm 0,5 mm A ISO 1520
Insulations on conductors
Enamelled winding wires IEC 60317 Proof voltage 0,3 – 1,2 kV - A IEC 60172
Column 1 lists the group of the material to be tested. See also Annex A.
If in the respective material specification listed in column 2, the property(ies), end-point(s) and test method(s) are prescribed, then these instructions shall be
followed. If a material specification or its testing conditions are not listed, select from the recommended properties and end-points those appropriate to the
application of the material.
The test methods in Column 5 are identified by the ISO or IEC publication where they are specified. However, in particular cases where thermal endurance data
are of interest for design purposes, other properties applying national or specifically developed test methods may be more useful.
NOTE Some of the materials listed herein may be grouped differently. In a few cases tests for determination of thermal endurance characteristics according to
IEC 60216-1 may not apply to the materials listed below.
1) Percentage or other values in column 4 ("Recommended end-points") shall be interpreted according to the letter symbol as follows:
R = abbreviation for retention (if initial tensile strength is, for example, 60 MPa, then 25 % means 15 MPa, 50 % means 30 MPa and so forth).
L = abbreviation for loss of mass end-points to be understood as the percentage decrease of the mass related to the original organic material content
(determined by burning out at approximately 500 °C).
A = abbreviation for an absolute end-point according to Item b) of 5.2 of IEC 60216-1.
2) This property may not always be critical because in some applications, once the material is in place, it no longer will be subject to elongation.
3) Elongation at break may not be relevant for all types of glass sleeving.
4) Where an excessive reduction of the test specimen thickness is observed on thermoplastic moulded insulation (e.g., due to thermoplastic flow), the voltage
breakdown test is not applicable.
5) Subsidiary end-points to be used in special cases only, where the preferred end-points will not give information appropriate for special applications of the
material (see Clause 3).
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Annex A
(informative)
Since it is impossible to list all insulating materials with their preferred diagnostic properties
for thermal endurance testing, Table 1 shows typical representatives of each group. The
grouping is essentially based on the materials' salient mechanical and chemical features.
However, the supply form, the appearance or the predominant application of a material
provides additional information on the group to which new or unknown materials should be
assigned in order to enable the selection of adequate properties and end-points.
a) Rigid materials
Rigid materials typically exhibit a modulus of elasticity greater than 700 MPa.
Materials of Group A and thermosetting materials of Group B and C are mostly supplied in
the form of plates or flat pieces, produced by moulding, pressing from granules or from
two- or multi-component compounds.
Rigid thermoplastic materials are delivered as extrusion moulded plates or other semi-
finished products; they may also be manufactured to prefabricated parts by injection
moulding of granules.
b) Elastomers
Materials of this group are composed from natural rubber or synthetic rubber materials or
thermoplastic elastomers to meet specific properties. Compositions of natural or synthetic
rubber should be adequately prepared, e.g. by milling, vulcanizing, etc. and pressed or
calendered in finalt form. Thermoplastic elastomers are typically injection or blow moulded
into prefabricated parts. Elastomers are often applied in a prefabricated form to a
particular part of an electrotechnical product where thermal shock resistance or sealing
performance are important material features.
f) Plastic films
Materials of this group consist of a wide range of distinct products with different
properties, which are also applied for multiple purposes. The thickness ranges from
0,002 mm to 0,35 mm. A significant aspect of films is their transparency; for designation
purposes they are often supplied in various colours.
Embedding compound:
casting compound poured into a mould completely encasing an electric or electronic
component. After subsequent curing, the encased component is removed from the mould.
Potting compound:
casting compound poured into a mould completely encasing an electric or electronic
component. After subsequent curing the mould remains attached to the encased
component as a permanent part of the unit.
Encapsulating compound:
reactive compound applied without a mould as a protective or insulating coating to enclose
an electric or electronic component by suitable means such as brushing, dipping,
spraying, or spreading.
12
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k) Coating compounds
Coating compounds are supplied as either powders or liquids. Powders of thermoplastic or
chemically reactive resins, are applied by coating processes such as the fluidized bed
technique, powder spraying or electrostatic coating. Generally, the powder is applied to
objects heated to a temperature exceeding the melting or curing point of the powder. For
final cure many coatings require post-heating. The coating thickness is normally high, up
to 0,5 mm.
Fusible insulating materials, plastisols and organosols are supplied in liquid form. The
coating performance depends on the ability of providing a coating on metallic substrates of
sufficient integrity to ensure insulation and protection. Some materials cure under room
temperature conditions.
___________
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