H11 Roof and Wall Systems ............................................................................ 5
H11 Roof and Wall Systems ............................................................................ 5
H11 Roof and Wall Systems ............................................................................ 5
Contents
H11 ROOF AND WALL SYSTEMS............................................................................5
H11.1103 Interfaces
a) Complete the Detailed Design of all interfaces with adjoining trades prior to commencement of
manufacture.
b) Ensure that all interfaces are fully co-ordinated prior to commencement.
match the finish of the precast concrete mullion capping as indicated on the design drawings.
Intermediate mullions between the full height mullions which are suspended above the ground
level are to have aluminium cladding on the corridor side with the front face (external side) of
the mullion capped with a precast concrete profile capping reinforced with stainless steel with
aluminium end caps to the base as indicated on the Design Drawings. Screens to be
manufactured from GRC panels with the required patterns as shown on the design drawings:
b) The system to include precast concrete channel profile at floor levels as shown on the Design
Drawings.
c) Finishes:
i) Stainless steel framing/profiles to have shot peened or brushed finish.
ii) All aluminium to be colour anodised. Colours to be confirmed.
iii) Non-visible framing/metalwork to be stainless steel or to be suitably corrosion protected.
iv) GRC to be self coloured and finished as specified to accepted samples. Colour to be
confirmed.
v) Precast concrete capping profiles to mullions to be self coloured and finished as
specified to accepted samples. Colour to be confirmed. Refer to section E50 for precast
concrete.
d) Pattern variations to screens to be as shown on the Design Drawings.
e) Panels to be set out in a facetted manner as shown on the Design Drawings.
f) Bird mesh/spikes to be discreetly integrated as indicated on design drawings
g) There shall be a sufficient expansion joint between the precast concrete caps and the GRC to
the front and back of the mullion including a suitable sealant. Refer to section Z22 for sealants.
h) The system to include precast concrete channel profile at floor levels as shown on the Design
Drawings as specified. Refer to section E50 for precast concrete. Provide insulation, fire
separation and seals behind to seal junctions with floor slabs as shown on the Design Drawings
including provision for expansion and all bracketry, fixings and closure pieces as required.
i) Open screen system with various patterns to screens. Screens to be fixed to framing
comprising solid fabricated stainless steel profiles with concealed fixings/bracketry.
j) Finishes:
i) All aluminium to be colour anodised externally. All internal aluminium to be and PVDF
coated, internally. Anodising and RAL colours to be confirmed.
ii) GRC to be self coloured with smooth finished to accepted samples. Colour to be
confirmed.
iii) Refer to section E50 for finish to precast concrete mullion cappings.
k) Pattern variations to screens to be as shown on the Design Drawings.
l) Panels to be set out in a facetted manner as shown on the Design Drawings.
m) Bird mesh/spikes to be discreetly integrated as indicated on design drawings.
ii) Glazing: Double glazing (type GL-01) to form shapes as shown on the Design Drawings.
iii) Metal panels: cast aluminium panel with PVDF bronze coloured finish internally to suit
required shape as shown on the design drawings.
iv) Coloured Glazing: Coloured drawn glass in shapes as shown on the drawings
b) The multi layered panelled, glazed and framed system is to be ’'sandwiched’ togetherintegrated
into a sub-framing system to match framing system to EWS-01A as shown on the Design
Drawings. Sub-framing to comprise of extruded aluminium/steel profiles with concealed
fixings/bracketry.
c) Finishes:
i) All external aluminium to be colour anodised. All internal aluminium to be PVDF coated,
.manufactured by ‘Kynar’ or acceptable equivalent. Glass colours, RAL colours and
anodising colours to be confirmed.
ii) Non-visible framing/metalwork to be stainless steel or suitably corrosion protected.
H11.1243 Type RFL-03C Roofglazing System Coloured glass lens set into vaulted roof system, refer to section
L10:
Coloured glass lens set into vaulted roof system, refer to section L10:
c) The rooflight system to be double glazed with clear safety glass Type GL-10 as specified with
reinforced, insulated colour anodised aluminium panels and opaque glass at perimeter
conditions.
d) Panels to comprise fixed panels.
e) The system to include solar shading (SHD-04) as follows:
i) Retractable fabric blinds as specified.
ii) Fabric blinds to be electronically operated as specified and linked to B.M.S.
f) Panels to integrate with stainless steel guttering profiles and drainage outlets as shown on the
Design Drawings. Interface with M&E specification for drainage requirements.
g) All external aluminium to be colour anodised. All internal metalwork to be PVDF coated. Non-
visible framing to be suitably corrosion protected.
h) The roof glazing system is required to interface with the façade/cleaning gantry system. Refer to
the façade/access maintenance and equipment works package. Provide any bracketry, fixings,
cleats, channels etc, and all interfaces as required.
Internal Walling Systems
extruded aluminium mullion and transom and double glazing set into framing with gaskets with
proposed finish.
d) 300mm x 300mm x 50mm block sample of timber for timber screens.
e) Samples of bronze panels with prepatinated finish and steel with brass coating 300mm x
300mm.
f) 4 sets of samples in 3 different colours (ie 12 samples in total) of GRC comprising 300mm x
300mm block samples with proposed finish.
g) 300mm x 300mm sample of aluminium sheet cladding.
h) 300mm sample of timber balustrade.
i) 300mm x 300mm sample of solar shading device with fabric.
j) All proposed gasket types, extrusions, etc. including at least one joint.
k) Operating mechanisms for roof openings.
l) Glass samples 300mm x 300mm of all proposed glass types.
m) Proposed types of finish.
n) Ironmongery.
o) Switches and controls.
p) 300mm length of hardwood to be used. (Nyatoh or acceptable equivalent)
cross section area parallel to the substrate face greater than 20% is unacceptable.
• A statistical analysis of results shall indicate a design stress of not less than 600kPa
or 6 times the design stress of the sealant, whichever is the greater, with a
confidence of 99% over the temperature range as described in the Specification.
• If the sample set does not meet the requirements of the above criteria, the design of
the failed element shall be revised and subjected to a re-test. This procedure shall
continue until the above requirements have been met.
• Prepare a report of the above testing. No fabrication shall commence until the
results have been accepted by the Architect.
• Retain all test results with regard to the structural silicone glazing for a minimum
period of 15 years from project completion. These shall be made available to the
Architect on request.
c) Maintenance:
i) Recommend a periodic maintenance regime for acceptance by the Architect. This shall be
incorporated into the O&M manual. Recommendations shall include:
• Cleaning: Specify acceptable detergents, etc. and methods to be used.
• Details and frequency of close visual inspection requirements, including materials to
be employed.
• Inspection: Provide forms to be filled out periodically, each pre-dated with the
inspection date and an adequate quantity for the design life of the building. The
form shall state the full procedure for the inspection.
• Recommendations for periodic cut-out of structural seals and weather seals (if
appropriate) to check shore hardness and tensile properties of the seal.
ii) Each of the properties shall clearly state pass/fail criteria and indicate action required
when a failure is obtained as a result.
frame.
iii) Specialist advice should be sought to support the Contractor’s Proposals.
b) Three principal areas of the screen and associated elements require consideration:
i) General areas.
ii) Areas around windows or other similar openings.
iii) The topmost screen section of the façade.
c) Tests shall include wind tunnel testing at an approved independent laboratory. For noise tests a
suitable test facility shall be used, which enables wind noise from the wind generation system to
be excluded. Mock-ups used shall be full size using elements representative of the final static
and dynamic behaviour and shall be oriented through a range of angles of incidence to the wind
flow to ensure that all wind flow scenarios have been considered. The ‘site reference pressure’
shall be taken as specified.
d) Wind tunnel tests shall be carried out on the building model to assess various effects. The full
report shall be available for inspection, if required.
H11.1401 General
a) Comply with the general performance of Section A.5000 and the following specific
performance requirements.
b) The works generally shall be designed, constructed and installed to BS 8200 and the
recommendations of the CWCT Standard for Systemised Building Envelopes.
c) Inclined overhead glazing shall comply with the requirements of the CWCT Standard for
Systemised Building Envelopes.
Structural Performance
a) For details of structural movements and tolerances to be accommodated by the façade and roof
systems, refer to the Structural Movements and Tolerances Report and the Structural
Engineer's Structural Base Building Report specification and drawings as applicable and as
prepared by the Structural Engineer.
b) Design façade and roofing systems to accommodate the following structural movements:
i) Vertical differential deflection (floor to floor).
ii) Horizontal and vertical differential movement (floor to floor).
iii) Horizontal differential movement of roof systems.
iii)iv) Horizontal movement (long term shrinkage).
iv)v) Column shortening.
v)vi) Building sway.
vi)vii) Seismic sway.
c) Where curtain walling is continuous over more than one floor, provide a horizontal stack joint to
accommodate vertical building movement.
H11.1403 Deflections
a) The allowable deflection of any glazed element of the works, when carrying full design loads,
shall comply with BS 6262 as applicable.
b) Unless otherwise specified, the maximum allowable deflection for any general framing members,
panels, glass components shall be in accordance with the requirements of the CWCT Standard
for Systemised Building Envelopes and all relevant standards as applicable.
c) The allowable deflection of any element of the inclined overhead glazing assemblies, when
carrying full design loads, shall be in accordance with the recommendations of BS 6262, BS
5516: Parts 1 and 2 and the Centre for Window Cladding Technology (CWCT) Standard for
Systemised Building Envelopes as applicable.
d) The works shall not deflect under loading in any way that is detrimental to any element of the
works or adjacent structural or building elements.
e) All components, couplings and fixings shall be capable of accommodating all of the above
deflection without permanent distortion, deformation or failure.
f) The works shall accommodate defined differential structural movements arising from any loads
imposed by adjacent structures.
g) The magnitude of the allowable deflections shall be reduced if they are detrimental to any part
of the works, their support structure or internal finishes.
h) Calculations of deflections for structural aluminium shall recognise criteria contained in BS
8118: Part 1 limiting deflections.
H11.1404 Design Loads
a) The system shall be designed to withstand the loads as specified below without affecting the
system’s ability to meet the specified performance requirements and/or the exceptional loads
specified herein. Unless otherwise stated, the system shall also be designed to comply with all
prevailing relevant British Standards as appropriate, including, but not necessarily limited to BS
6180 and BS 6399.
b) When calculating design loads the worst combination shall be considered, taking account of
the fact that the pressure coefficients at various locations may determine more than one design
criterion.
c) Self-weight Gravity Loads: The works shall be capable of accommodating the self-weight of the
system including all of its framing and supporting system.
d) The Glazed Curtain Walling/ Cladding Systems shall be designed so that failure of any one
local element (e.g. bolt, anchor, of fixing component) will not result in progressive failure of the
curtain wall/ cladding.
e) Cast-in Inserts: Design to resist worst load combinations. For proprietary inserts, design to
manufacturers requirements.
The system to be designed to withstand the relevant seismic activity to comply with UBC97 – Unified
Building Code-USA-Division III-V. The AAMA-501-4 seismic user class to be operational.
a) Allow for local thermal movements exerted due to the psychrometric data specified in Section
A.
b) The works, including all necessary support structure, shall be designed to accommodate
changes in dimension and shape of its components resulting from changes in service
temperatures and from differential surface temperatures between the inside and outside of the
building without any reduction in the specified performance. The design shall cater for all
temporary and permanent conditions envisaged for the works.
c) Surface differential temperature range for components of metal components shall be taken as
0°C to + 80°C.
d) The annual surface temperature ranges for the materials used in the works shall be confirmed
during the Detailed Design period, both for external surface temperatures and internal
temperatures when the building is in normal use and when empty or out of use. Due regard
shall be made to the effects of orientation of the building towards the sun, in particular for
overhead and sloped glazing situations and thermal stress calculations and risk assessments
shall be submitted by the Contractor for review.
specified performance:
i) Due to changes in the moisture content of its components, resulting from variations in the
moisture content of the air.
ii) Due to the expansion of absorbed or retained moisture caused by the temperature
extremes expected.
b) Allowance shall be made to control the flow of any water that may collect behind or within the
cladding and for directing this water to the outside, such that no water remains internally.
H11.1419 Capillarity
The Detailed Design, gaskets, seals, etc. shall take into account and eliminate any possibility of water
migration to the inside of the building due to capillarity.
H11.1424 General
a) All elements of the works shall be either non-combustible or not easily ignitable with class B
flame spread characteristics, and shall not produce excessive quantities of smoke or toxic
gases. Comply with NFPA 5000, NFPA 251, NFPA 101 and the Fire Strategy Report.
b) All materials and products used shall comply with Abu Dhabi Civil Defence local requirements.
c) Provide fire retardant treatment to timber as required by the Fire Strategy Report. Comply with
Section Z12. Treatment to be compatible with timber finish and shall not discolour timber.
H11.1431 General
The performance criteria shall be satisfied for the full service life of the works, as stated in the
Specification, provided always that the maintenance has been carried out as specified.
without any noticeable change in surface appearance. Generally, surfaces shall be sufficiently
hard (including glass coatings) to resist all reasonable impacts from hand-held objects in
accordance with BS EN 356.
b) Impact tests shall be carried out to all assemblies adjacent to pedestrian areas in accordance
with the recommendations of BS 8200. Tests shall conform to category B requirements.
c) The extent of any damage determined through testing shall be recorded and, where possible,
quantified. Samples shall also be submitted to the Architect.
H11.1433 Demountability
a) Elements of the works shall be individually and independently removable ensuring access for
maintenance and/or replacement of glazed units in the event of breakage.
b) The removal of glazed units shall not affect the performance or safety of adjacent or any other
part of the works. Provide a method statement for removal and replacement of glass panels for
acceptance.
Components
H11.1438 General
a) Blinds shall operate with minimal noise, smoothly and consistently for the service life as
specified.
b) All blinds shall be easily operated by a single person using the intended operating mechanism.
H11.2100 SYSTEMS
Wall Cladding Systems
of 2.5m above each floor level. The preferred option should be used below this
point.
ii)Final finish of timber to be no more than 10% gloss.
ii) Main mullion frames shall be manufactured from solid timber either side of a stainless
steel/mild steel flat section to profile as shown on the Design Drawings. Transoms and
other framing members to comprise solid hardwood (with stainless steel reinforcement as
required to suit spans). Working Drawings shall show the final design while strictly
maintaining the design intent visual requirements.
iii) Grade: Timber quality grading to be at least equivalent to grade J10 to BS EN 942 or
other equivalent standard to be agreed with the CA. Strength grading to comply with BS
5756. The Contractor shall select the most suitable strength grades to suit the
performance requirements as applicable.
iv) Timber for lamination to be selected by mechanical or visual grading to BS EN 519, BS
5756 and BS 4978 respectively or other acceptable International standard as
appropriate.
v) Timber quality and grades to be selected to meet the performance requirements to
comply with Eurocode 5 (DD ENV 1995), BS EN 338, BS EN 386, BS 5268, BS EN
391, BS EN 392 as relevant. Timber durability to be a moderately durable timber with low
movement potential to comply with BS EN 350.
vi) Timber to be selected from slow growing, fine grained sources with density of between
450-800kg/ m³ (gross density).
vii) Timber to be preservative treated using a suitable solvent-free (water based) anti-fungal
preservative treatment. Treatment to be of the immersion process type and suited to stain
finishes being impregnated into timber without any likelihood of discolouration of timber.
Comply with the requirements of Section Z12 as relevant. Preservative treatment to
present no health hazards to building occupants during the life of the building.
viii) Timber finish. Refer to clause H11.2401.
ix) Fire rating of timber to be in accordance with the NFPA and the Fire Strategy Report.
x) All edges of timber to be eased (i.e. no sharp corners). radius 2mm.
xi) Expansion/ contraction co-efficients to be established and appropriate jointing methods
used to accommodate the required expansion and contraction.
xii) Jointing shall be discreet tight joints housed/morticed as required.
xiii) Bending stress of timber shall be calculated and shall not exceed allowable limits.
xiv) Moisture content to be appropriate to the relevant internal climatic conditions including
during construction and, unless otherwise agreed with the Architect, to be 15% ± 1.5.
The maximum difference between adjacent laminations to be 2%. Refer to Section A for
environmental data.
xv) Refer to Section Z10 for further requirements for timber.
xiv)xvi) Working Drawings shall show the final design while strictly maintaining the
design intent visual requirements..
xv)xvii) Refer to Section Z10 for further requirements for timber.
f) Working Drawings shall show the final design while strictly maintaining the design intent visual
requirements.
Refer to the M&E Specification and Drawings for requirements for blanking panels.
H11.2110 Glass Types (Refer to section Z25 for general glass clauses)
Architectural Specification - Souk - Wall and H11/32 Foster and Partners
rooflight system.
Stage 2 Tender Issue
20/8/06/07
Central Market Development, Abu Dhabi
a) GL-01: Neutral body tinted double glazed unit (solar control) with low reflectivity and good light
transmittance.
b) GL-02: Double glazed coloured glass (body tinted) unit (solar control).
c) GL-03: Neutral body tinted double glazed unit (solar control).
d) GL-10 Neutral body tinted double glazed unit (solar control).
e) GL-11: Double glazed coloured glass (body tinted) unit (solar control).
f) GL-12: Curved clear double glazing to rooflight.
Blinds
l) Provide all associated bracketry/ cleats and fixings to fix blinds to the primary structure/cladding
as required.
m) No product names, manufacturer's names or reference numbers or identifying marks shall
appear on the finished surface of any component.
n) Profiles shall be true to line, angle and curvature as indicated on the Design Drawings.
o) Refer to Section Z11 for aluminium and stainless steel generally.
H11.2200 MATERIALS
General
performance.
g) Framing shall include a glazing chamber separated by two seals, one outside the glazing
chamber, the other at the back. The glazing chamber shall be drained to the outside, this
system shall comprise:
i) An outer seal designed to prevent water ingress into glazing or other chambers to
substantially inhibit water penetration and to prevent heavy wetting of the back seal.
Designs having full width gasket seals shall incorporate capillarity breaks to prevent the
ingress and entrapment of water between surfaces in continuous contact.
ii) A back seal. This seal shall act as an air seal to minimise air permeability up to limits as
specified. If subjected to light wetting in localised patches it shall prevent the ingress of
this water to the inside face of the works. (Note: Designs relying upon single stage seals
shall not be used).
iii) State, in the Contractor’s Proposals, the spacings of drainage outlets for acceptance by
the Architect and demonstrate the adequacy and suitability of such spacings.
h) Framing for inclined glazing shall match the vertical curtain walling but designed for use as
overhead glazing with drainage channels as required within to take water to the outside of the
building.
mullions shall be rigid and able to safely withstand any additional forces which may act on the
units, either during transportation or erection on Site, taking into account structural
requirements, the surface treatment, thermal transmittance and sound reduction values. The
entire split mullion system shall be detailed to accommodate, without distortion or other adverse
effects, any differential structural and thermal movements.
i) Weather seals shall be provided at all interfacing connections. The vapour barrier shall always
be installed on the warm side of the thermal insulation to provide a continuous air and vapour
tight seal at all interfacing joints and intersections between the units and the building structure.
j) All framing shall be detailed in order that any necessary replacement of damaged glazing units,
as well as doors, windows and structural silicone glazed components, can be carried out from
outside the building with minimum disturbance to occupants, except for any internal glazing
systems.
between back framing and glazing. All opening vents shall open to the outside/inside as shown
on the Design drawings.
c) Opening windows/casements shall comprise manually and/or automatically operated, bottom or
top hung, opening out casements as shown on the Design Drawings, with concealed restrictor
stays being installed into the framing in lieu of the fixed light glazing, wherever indicated on the
Design Drawings. Smoke control provision shall be maintained in accordance with BS 5588:
Parts 5 and 11 and BS EN 12101: Part 6 and as required by the District Surveyor/Building
Control Officer and/or the Fire Brigade respectively.
d) Where required to be electrically opening, windows shall be fitted with electrically powered
actuators geared to open and close the windows automatically, and to retain them safely open.
Opening windows shall be provided with a local control panel, to be mounted below the false
floor, with control wiring from control panel to window actuator; all fire rated in accordance with
BS 5839 and BS EN 54. Panels shall include stand-by batteries for continuous operation of
vents for a 3-hour period in the event of loss of mains power.
e) Opening frames shall be mitred at the corners and sufficiently accurately cut to prevent the
display of unfinished metal at mitre joints.
f) Section profiles shall comply with glazing rebate depth, width and edge clearance specified by
the glass sealed unit manufacturer or, in the absence of such specific recommendation, with the
provisions of BS 6262. The sealed unit manufacturer’s fabricating tolerances shall be
accommodated. Frames shall be sufficient to restrain the glass under maximum positive and
negative wind pressures.
g) Include for all framing members of the opening casements to comprise two separate metal
profiles, to comply with all structural and surface treatment requirements. The framing to
comprise composite framing profiles with a proven continuous thermal break. The thermal break
system shall minimise the thermal transmittance noise transfer and shall inhibit condensation on
any of the internal surfaces of the framing members.
h) Where opening sections and curtain wall framing sections are required to align, the external
dimensions and appearance of the framing for the opening casements shall correspond exactly
to the perimeter sub-frames for the fixed light glazing so that no visual distinction between these
components can be made. The framing of the opening casements shall be fixed into the
supporting window frames by means of heavy-duty aluminium or stainless steel hinges and
concealed opening restrictor stays. The interfacing joint between the opening casements and
the window frames shall be provided with a minimum of two perimeter sealing gaskets inserted
into corresponding grooves in the aluminium profiles, creating an external rain barrier and the
internal airtight vapour barrier required for a pressure equalised window system. The space
between these gaskets shall be ventilated and drained to the outside of the assembly.
i) Special aluminium/stainless steel/bronze extrusions shall be installed into corresponding
grooves in the external side of the framing profiles of the opening casements to provide the
loadbearing bonding surfaces between structural silicone joint and the supporting framework.
j) Special aluminium/stainless steel/bronze extrusions shall be installed into corresponding
grooves in the external side of the glazing sub-frame profiles to provide the dead loadbearing
support for the cured silicone glass setting blocks.
k) Special aluminium/stainless steel/bronze extrusions shall be installed from the outside to the
perimeter glazing sub-frames to provide a slim perimeter mechanical safety restraint for the
structural silicone glazed double glazing units. This continuous external perimeter glass restraint
framing shall be detailed to provide minimal metal visible externally. The external surface of
these perimeter safety restraints shall be flush with the external surface of the double glazing
units.
l) The extrusions for the framing of the opening casements shall be detailed to allow for the
secure installation of continuous sealing gaskets, vapour and air seals, gaskets within the
glazing rebates as well as connections for thermal break strips and provision for seals, corner
cleats, clip-in aluminium profiles, such as the special natural anodised aluminium extrusions for
the bonding of the structural silicone and the continuous perimeter aluminium safety rails for the
four-sided structural silicone glazing, heavy-duty aluminium or stainless steel hinges, concealed
stainless steel opening restraints, concealed multi-point locking devices with budget locks, etc.
All of this under due consideration of the structural requirements, the specified type of surface
treatment and to achieve the specified thermal transmittance and sound reduction values.
m) The thermally broken aluminium or separated profiles shall be factory assembled into opening
casement unit frames by means of mitred corners, mechanically jointed with cleats and the
appropriate additional sealant. The entire opening casement assemblies shall be structurally
sound to fully comply with all applicable and specified wind and dead load forces. They shall be
sufficiently rigid to safely withstand any additional forces that may act onto these assemblies, in
particular during transport and erection on Site. The opening casements shall be detailed to
accommodate, without distortion, water leakage, noise or other adverse effects and/or any
differential structural and thermal movements.
n) All opening casements shall be detailed in order that they may be removed from outside the
building in the event of replacement of damaged double glazing units, so as to create minimum
disturbance to the occupants of the building.
o) The heavy-duty hinges shall be manufactured from aluminium or austenitic stainless steel to fully
comply with all applicable and specified wind and dead load forces. They shall be sufficiently
rigid to safely withstand any additional forces which may act onto the opening casements whilst
being operated or when they are in their closed or open position.
p) Opening casements shall incorporate two fully concealed mechanical opening angle restrictors
with a built-in mechanism to hold the opening casement rigidly in its open position under the full
specified design wind load until the locking latch is manually released.
Doors
H11.2211 General
a) Refer to the Door and Ironmongery Schedule for ironmongery requirements. Interface with the
M&E requirements regarding all security access requirements.
b) Refer to the Fire Strategy Report for fire resistant requirements.
c) Generally all doors to be of a robust nature to conform with DD171 and PAS 24. Where fire
rated doors are required, these shall incorporate fire rated glazing and glazing methods
including fire rated seals.
d) All doors shall prevent unauthorised entry by removing hinges or locking devices.
e) The client shall advise on the mastering requirements.
f) Comply with the requirements of BS 8300.
g) All cables/ conduits to be integrated and concealed in door frames. Draw wires to be provided
for connections by others.
h) Manifestation for all doors to be as referred to in Section Z25.
i) All doors opening outwards unless otherwise shown on the Tender Drawings.
j) Door frames and associated glazing to achieve the required maximum air leakage rates,
weathertightness, acoustic performance and U-values as specified.
external rain barrier and the internal airtight vapour barrier. The space between these gaskets
shall be ventilated and drained to the outside of the door assembly.
h) The metal framing for the framing of the leaf for the doors shall be detailed to allow for the
secure installation of continuous weather sealing gaskets within the framing.
i) All ironmongery shall be **satin stainless steel/bronze**, pull handles, locks, etc. to be agreed
with the Architect. See also Section P21.
H11.2215 Ironmongery
a) Allow for co-ordination of all ironmongery with the security Contractor and provide ironmongery
and wireways as required. Doors shall include concealed door contact magnets to be
integrated into the design of the door for connection to the B.M.S. Provide Access Control as
required (refer to the M&E Specification for requirements). Conceal all wiring within framework.
Mount all access control equipment recessed flush into door frames as side panels. Develop
details with M&E and Security Sub-Contractors and agree with the Architect.
b) External swing doors shall incorporate the following:
i) Concealed head mounted overhead door closers to minimum class C to BS EN 1154
with fully adjustable spring power and backcheck facility.
ii) Hinged doors shall be rebated, hung on heavy duty bronze, bronze or anodised aluminium
hinges and fully weather-stripped at head, jambs and sills with compression seals.
Pivoting doors shall incorporate heavy-duty hung-pivot mechanisms to suit door design
and to prevent ingress of water.
ii)iii) D line satin stainless steel, bronze or anodised aluminium pull handles both inside and
outside, 19mm diameter, as scheduled in lengths as indicated on the Tender Drawings
and Door/ Ironmongery Schedules, using satin stainless steel (Allgood Ltd 'D line' or
acceptable equivalent).
iii)iv) Keyed locks of the pin tumbler, cylinder high security (anti-pick) type, with a minimum of 6
pins. Double cross cut or side-pin cylinders shall be removable when the door is open but
shall not be removable when the door is closed.
iv)v) Locking and latching devices shall be suited to the door design and shall comply with the
requirements of BS EN 12209 category B locks and latches.
v)vi) Suiteing to be co-ordinated with suiteing requirements for the building as a whole. Refer
Architectural Specification - Souk - Wall and H11/40 Foster and Partners
rooflight system.
Stage 2 Tender Issue
20/8/06/07
Central Market Development, Abu Dhabi
to Section P21.
vi)vii) Automatic power operated doors shall comply with BS 7036.
c) Where required, make provision for doors to remain in defaulted 'open position' in the event of a
fire emergency.
Glazing
H11.2220 Flashings
a) As indicated on the Design Drawings, aluminium flashings shall be provided. They shall be
treated with anti-drumming insulation on the protected face if required.
b) Flashings shall be PVF4 coated to match the cladding.
c) Externally exposed flashings shall have continuation and interconnecting joints fully complying
with the sealant manufacturer’s written recommendations for movement joints; simple butt
straps shall not be accepted.
Fixings
a) Stainless steel fixing components for the works shall comprise components of high grade
austenitic stainless steel exterior quality to BS EN 10088, BS EN 10084, BS EN 10087, BS
EN 10095, BS EN 10048, BS EN 10051, BS EN 10250: Part 4 and BS EN ISO 9445 and BS
8298.
b) Fixing bolts, nuts, screws, washers, etc. shall be manufactured from high grade austenitic
stainless steel complying with BS EN ISO 3506: Parts 1 and 2. All screw fixings and
attachments shall be secured against vibrating loose.
c) All fixing brackets for the works shall comprise components of high grade austenitic stainless
steel exterior quality, grade 1.4401 to BS EN 10250: Part 4, BS EN 10084, BS EN 10095, BS
EN 10029, BS EN 10048, BS EN 10051, BS EN 10258, BS EN 10259 and BS 8298,
complying with all statutory requirements both as to strength and type and shall be designed to
carry all dead, live and wind loading under due consideration of any applicable thermal
movements.
d) Any sheet mild steel used in the fixing assemblies shall comply with BS 7668, BS EN 10029,
BS EN 10210 and BS EN 10025: Parts 1-4 and 6 and rolled sections shall be used wherever
practicable or appropriate. Steel sections used shall be hot-dip galvanised to the requirements
of BS EN ISO 1461 after all cutting, drilling of holes and welding has been completed.
e) All non-visible supporting aluminium sub-constructions shall be corrosion protected. Mill
finished aluminium shall not be used. Aluminium sub-constructions shall be separated from
concrete by bitumen paint or similar acceptable method. Austenitic stainless steel to BS EN
10088 may be used in lieu of aluminium for any supporting sub-constructions.
f) Ensure all fixings remain firm (i.e. do not loosen from their set positions) under vibration loads.
g) Refer to Section Z20 for fixings generally.
h) Details describing the design, materials, location and installation procedures of all anchorage
and fixing supports shall be fully described in the Shop Drawings.
i) Floor anchors cast into the concrete structure shall be non-corrosive.
j) Fixings shall be designed to ensure that they are not visible internally or externally in the
completed works, unless clearly shown on the Working drawings and accepted by the
Architect.
k) **Visible fixings shall comprise **hex-headed** bolts with **hex-headed** nuts, ensuring that
bolts are not excessive in length.
H11.2223 Sealants
a) Sealant shall not leak or bleed causing any discolouration and runoff staining below or above
horizontal joints shall be avoided either on stone facing or on elements.
b) Structural Silicone Sealants:
i) All glazing requiring structural silicone bonding shall be glazed under controlled factory
conditions without any need for Site applied structural bonding sealant, unless accepted
otherwise by the Architect.
ii) Structural sealant glazing design shall limit the design tensile stress of sealants to
138kPa.
H11.2224 Gaskets
a) Gaskets shall be made of either Ethylene Propylene material (EPDM/EP) or of Silicone. The
colour of all gaskets shall be black.
b) All visible room side glazing gaskets shall have factory vulcanised corners. All other gaskets
shall have overlapping joints with appropriate sealant in between. It is a condition that the
internal sealant of the entire envelope system has a continuous vapour and air seal. This also
includes all interfacing connections.
Miscellaneous Materials
H11.22295 Insulation
a) The insulation shall be inert, durable, rot-proof and vermin-proof and not be degradable by
moisture, extreme temperatures or water vapour.
b) The insulation shall not bulge, sag, delaminate or detach during its installation or in situ during
the life of the works.
g) Preservative Treatment: As Section Z12 and the British Wood Preserving and Damp-proofing
Association Commodity Specification C7.
h) Glued laminated timber shall be manufactured to BS EN 386, BS EN 391, BS EN 392 and BS
5268: Part 2 from stress graded timber, which shall be free from active attack by insects or
fungi, and shall have the required properties to suit the structural requirements.
i) Adhesives shall be to BS EN ISO 9665 or to the manufacturer’s specification.
H11.2300 FABRICATION
H11.2301 Fabrication of Walling Systems
a) Unless otherwise specified or agreed, curtain walling shall be fabricated as a unitised system.
b) Fabricate sections to accommodate and interface with work of other adjacent works by means
of rabbets, interlocks, miscellaneous angles, trim and filler sections, as required.
c) Component fastenings shall be concealed throughout, shall be of adequate strength, fabricated
from aluminium or stainless steel and shall be fusion welded where required. Jointing and
intersections of the metal shall be accurately cut and fitted to a tolerance of 1mm in true planes
with adequate concealed fastenings and sealed. Welds shall be ground smooth and flush,
buffed and polished so that they are indistinguishable from surrounding metal.
d) Reinforce mullions with aluminium or stainless steel sections as required. Secure aluminium
sections with adequate anchors to structure.
e) All gaskets shall be free from all contact and migration stain and compatible with all substrates,
sealants and finishes with which they have contact. Refer to Section Z36.
f) Provide inconspicuous, baffled weepholes to properly vent, and drain system cavities to exterior.
g) Fabricate glazing recess of sufficient depth to cover glass edge-seal. Refer to Section Z25.
b) Panel Flatness
i) The panels shall achieve the flatness criteria stated in clause H11.2306 by provision of
stiffeners as necessary or the acceptable composite build-up. On no account shall the
stiffening or other method of achieving the flatness tolerance be visibly apparent in the
completed works.
ii) The Contractor shall provide visual prototypes and full size samples of the cladding
panels for the Architect’s review and acceptance.
c) The warping limits set down in BS 4978 for the amount of bow, spring, twist and cup in a piece
of timber shall not be exceeded.
d) Timber members that are damaged, crushed or split beyond the limits of their grading shall not
be used.
e) Scarf joints, finger joints or splice plates shall not be used without the acceptance of the CA.
f) Notches and holes shall be positioned in relation to knots and other defects such that the
strength of members shall not be reduced.
g) When processing treated timber, ensure that as much cutting and machining as possible is
carried out before treatment.
h) All timber, which is sawn along its length, ploughed, thickness planed or otherwise extensively
processed shall be retreated with the original treatment.
i) Minor cuts and drill holes that reveal untreated timber shall be treated with a solution
recommended for the purpose.
H11.2400 FINISHES
H11.2401 Finishes GenerallyColours
a) Colours to be to RAL colours or anodising colours and specified by the Architect. PVDF and
polyester powder coatings. Colours to be determined on the basis of samples provided for
acceptance by the Architect.
b) All finishes shall be of sufficiently durable quality to suit the prevailing environmental conditions
including wind-blown sand. Refer to Section Z31 for polyester powder coatings, Section Z32
for anodising and Section Z32 for PVDF coatings.
c) Timber finish is to be a vacuum/pressure impregnated stain with a maximum 10% gloss to
achieve consistency throughout the depth of the timber so there is no colour difference should
the timber be scratched, knocked or damaged in any way.
d) The visual appearance of the timber shall be ‘natural’.
H11.2500 ANCILLARIES
Lightning Protection and Earth Bonding
H11.2501 General
a) Bonding is required between individual sections of cladding, in accordance with BS 6651 and
BS EN 62305: Parts 1-4, to ensure continuity between adjacent sections, both vertically and
horizontally over the whole façade. Bonding between sections shall have a minimum cross
section of 50mm².
b) Bonding between the cladding and structural steelwork shall be carried out at intervals at no
greater than 10m horizontally and 20m vertically. The first level of bonding to the structural
steelwork shall be at the highest floor level of each part of the building.
c) Provide studs/bolts on the cladding for subsequent connections to be made by the lightning
protection contractor.
d) All straps/connections shall be concealed.
e) ***No straps shall be fixed along copings.***
Fixing Brackets for Blinds
H11.2502 General
a) Fixing brackets shall be provided fixed to the framework as indicated on the Design Drawings.
b) Brackets shall be compatible with the blinds proposed for incorporation.
c) Some blinds will need to be removed for cleaning and maintenance purposes. Refer to design
drawings.
Cradle Restraints
H11.3100 WORKMANSHIP
H11.3101 Generally
a) All works shall be true to detail with continuous profiles, free from marks, defects, flaws, steps,
waves, or damage of any nature.
b) Dimensions and levels of the structure shall be verified.
c) The glazing works shall be set out such that all framing members are installed in the correct
position, within tolerance, and in the correct relationship to the building structure.
d) All fixing bolts and anchors shall be installed in accordance with the manufacturer's
recommended procedures.
e) Materials shall be kept dry until fixed.
f) Acceptance shall be obtained from the Architect before drilling or cutting parts of the structure,
other than where shown on the Working Drawings.
g) Isolating tape, plastic washers or other suitable means shall be used to prevent bi-metallic
corrosion between dissimilar metals.
h) Bars shall be set out at evenly spaced centres, straight, parallel and truly aligned with other
features where shown on the Working Drawings.
i) The finished work shall be square, regular, true to line, level and plane with a satisfactory fit at all
junctions.
j) Ensure that all interfacing requirements relating to fixings are provided. Liaise with the primary
structural steelwork/ concrete sub-contractor in due time prior to fabrication of structural
steelwork/ concrete to ensure that fixing holes, brackets, lugs, etc. are provided in correct
locations to agreed tolerances suitable for fixing curtain walling system as required.
k) Ensure that any remedial works are carried out where damage to structural steelwork finishes or
corrosion protection occurs.
l) Ensure that all interface requirements are provided relating to lightning protection and earth
bonding.
m) Ensure that all interfaces with roof covering systems and associated flashings are
accommodated as indicated on the Design Drawings.
n) Ensure that interfaces with internal bulkhead ceiling linings are accommodated.
o) Ensure that all interfaces with internal partitions and floor slabs are accommodated including
requirements for providing continuity of fire and acoustic separation as required.
H11.3200 TOLERANCES
H11.3201 Installation
a) The works shall be installed to meet the tolerances as specified below. These tolerances shall
be adhered to for the works in its completed installed condition. Make due allowance for any
structural movements and deviations including deformations caused by the installation itself
due, for example, to the effect of the self-weight of the cladding on its supporting structure. In
this respect, refer to the Project Common Movement and Tolerances Report document. In the
case of any doubt seek further advice from the Project Structural Engineer regarding the
deformations which shall be allowed for in the Detailed Design and installation.
b) Level: Set out following horizontal bands, each corner of the panel shall be placed to within
2mm of the design dimension to the corresponding Horizontal Location Reference Plane.
Further, the bottom edge of each cladding panel, based on the mean level of the respective
bottom corners, shall be placed to within ±1mm of the design dimensions from the
corresponding Location Reference Plane. Unless otherwise stated, the Location Reference
Plane shall be defined as the horizontal plane through the mean level of the tops of the primary
edge beam elements or slab edge to which each horizontal cladding panel band is
placed/suspended.
c) Plumbness: Each panel’s reference face (exterior face for external cladding, visible face for
single side exposure panels) shall be installed such that the respective offset distances of the
top and bottom edges of the panel to an adjacent true vertical line (plumbline) do not differ by
more than 2mm or 0.1% of the height of the panel, whichever is less.
d) Panel Plan Alignment: The panels shall be installed such that the distances of the respective
corners of the reference face to the cladding Location Reference Plane are within 3mm of the
Design Dimension and do not differ from each other by more than 2mm. This applies both to the
top and bottom edges of each panel. Unless otherwise stated, the Vertical Location Reference
Plane shall be defined as the mean plane of the edges of the primary edge beams or slab
edges corresponding to top and bottom widths of each cladding panel.
e) Transom alignment: The misalignment between the edge of a cladding panel and its supporting
transom shall not exceed 1mm.
f) Joints: Where adjacent elements are designed to have edges, lines or surfaces which line
through their common joint, the maximum allowed step across the joint is the lesser of ±2mm or
±10% of the joint width in any direction.
g) The works shall be erected plumb and in proper alignment and relation to established lines and
grades as shown on the Working Drawings. The erected system shall present true and accurate
lines and flat planes. Deviations from lines, planes and verticality shall be limited to long wave
formations of minimum wave length of 20m length with a rate of exchange not exceeding
1:1000 and a maximum amplitude of 3mm. All the above shall be measured from an optical or
laser reference line.
h) All tolerances stated shall be measured and monitored at a mean temperature to be agreed with
the Architect. Before work begins on Site the proposed method of dimensional setting-out and
cross-checking with adjacent trades and elements, to satisfy the accuracy requirements, shall
be submitted to the Architect. The checking of any setting-out or of any line or level by the
Architect, or his representative, shall not in any way relieve the Contractor of his responsibility
for the correctness thereof.
i) Alternative tolerances to those specified may be permitted at the Architect's discretion,
provided they are agreed in advance of the manufacture of components.
j) Tolerances shall not be cumulative.
End of Section