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Method Statement FX-E400 TDS 170714

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Fastfix-it Enterprise Co., Ltd.

No. 47-1, Lane 199, Rexin Road, Renwu District,


Kaohsiung City 81460, TAIWAN
Tel: 886-7-3756058 Fax: 886-7-3756091

TECHNICAL DATA

Product Name: Injection Cartridge (Pure epoxy resin)


Product Code: FX-E400 WE400
Manufacturer: Fastfix-it Enterprise Co., Ltd.
No. 47-1, Lane 199, Rexin Road, Renwu District,
Kaohsiung City 81460, TAIWAN
Telephone/Fax: 886-7-3756058 / 886-7-3756091
Website: www.fastfix-it.com

Product Description: Solvent-free, epoxy resin based, two part high performance anchoring adhesive.

Uses: For the fixing of non-expanding anchors in the following:


n For structural work:
  Rebar / steel reinforcement anchoring in new and refurbishment works.
  Threaded rods
  Bolts and special fastening systems
n Mechanical and electrical services installation
  Anchoring of supports for ducting and equipment.
n Metal Work, carpentry
  Fixing of handrails, balustrades and supports
  Fixing of railings
  Fixing of window and door frames
For fixing of the following substrates:
  Concrete
  Hard natural and reconstituted stone
  Solid rock
  Hollow and solid masonry
  Steel
  Wood

Advantages:  Non-cracked concrete


 Can use in damp area
 High load capacity
 Non-sag, even overhead
 Styrene-free
 Low odour
 Non contraction after harden
 High stability
 No transportation restrictions
Test Report:
Test Item Test Method Test Result
3
Density (g/cm ) ASTM D792-00 Method A 1.6
Gel Time (min.) ASTM D2471-99 20
Bond Strength (psi) ASTM C882-99 1495
Water Absorption (%)
 a. 100℃ / 1hr ASTM D570-98 0.142
 b. 50℃ / 1hr 0.092
Compressive Strength (psi) ASTM D695-02a 12215
Tensile Strength (psi) 5810
ASTM D638-03
Elongation at Break (%) 4.7

Concrete compressive strength Working standards


f'c = 4,000 psi (27.6 Mpa) (mm)
Ultimate tensile load Allowable tensile load Hole Embedment
Rebar size
capacity (kgf) capacity (kgf) diameter depth
#3 (∅10) 3600 1666 13 90
#4 (∅13) 5760 2666 16 115
#5 (∅16) 7200 3333 20 125
#6 (∅19) 15080 6981 25 160
#7 (∅22) 22920 10611 28 190
#8 (∅25) 29586 13697 32 215

Product Data:
Colours: Part A: White
Part B: Black / Red
Mixed: Gray / Pink
Mix ratio: 3:1
Packaging: 20 cartridges per carton, each cartridge with 1 mixer nozzle.
Pallet: 60 cartons with 20 cartridges
Order information:
Size: 400ml 400ml
Part # FX-E400 FX-WE400
Dispensing Tool: FX-GUN400 FX-GUN400
Case Qty: 20 20
Pallet Qty: 1200 1200

Storage condition & 24 months from date of production if stored properly in original unopened, sealed and
Shelf-Life: undamaged packaging in cool and dry conditions at temperatures between +5°C and
+25°C. Protect from direct sunlight.
**All FX-E400/WE400 cartridges have the expiry date printed on the label.**

Technical Data:
Density: 1.63 kg/l (part A+B mixed) (±0.5kg)

Gel and loading times: Application Temperature (℃) Gel Time (min.) Loading Time (hr.)
40 4 3
30 7 5
20 15 7
10 60 12

Sag Flow: Non-sag, even overhead, but need to use stopper to fix rebars before curing.
One rebar need two stoppers to fix in symmetrical angle.
Layer Thickness: 5 mm max.
Calculation of the Pull out Force:

Application Conditions / Limitations

Substrate Temperature: +10°C min. / +45°C max.


Ambient Temperature: +10°C min. / +45°C max.
Material Temperature: Must be at a temperature of between +10°C and +40°C for application.

Dew Point: Beware of condensation!


Substrate temperature during application must be at least 10°C above dew point.

Application Instructions:

Mixing: Part A : part B = 3 : 1 by volume

Inatallation Standard:

Anchor Drill hole Effective Depth (mm) & Anchor Spacing


Base Material Thickness
Size ∅ (mm) Edge Distance (mm) (mm)
M8 10 80 110 160
M10 12 90 120 180
M12 14 110 140 220
M16 18 125 160 250
M20 24 170 220 340
M24 28 210 270 420
M30 35 280 340 560

Rebar Drill hole Effective Depth (mm) & Anchor Spacing


Base Material Thickness
Size ∅ (mm) Edge Distance (mm) (mm)
T10 13 90 120 180
T13 16 110 150 220
T16 20 125 170 250
T20 25 170 220 340
T25 30 210 270 420
T28 35 270 340 540
T32 40 300 380 600
T40 50 400 500 800
Application Method:

Drilling of hole with an electric drill to the diameter and depth required.
Drill hole diameter must be in accordance with anchor size.

The drill hole must be cleaned with a blow pump or by compressed air, starting
from the bottom of the hole. (at least 2x)

The drill hole must be thoroughly cleaned with the special steel brush (brush at
least 2x). The diameter of the brush must be larger than the diameter of the drill hole.
After brush, to use blow pump to clean the drill hole again. (at least 2x)

Inject the adhesive into the hole, starting from the bottom, while slowly drawing
back the static mixer.In any case avoid entrapping air. For deep holes extension
tubing can be used.

Insert the anchor with a rotary motion into the filled drill hole. Some adhesive must
come out of the hole.
**Important: the anchor must be placed within the open time.

During the resin hardening time the anchor must not be moved or loaded.

Health and Safety For information and advice on the safe handling, storage and disposal of chemical
Information: products, users shall refer to the most recent Material Safety Data Sheet containing
physical, ecological, toxicological and other safety-related data.

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