LIT2299 Rev 10 PD12C Parts List
LIT2299 Rev 10 PD12C Parts List
LIT2299 Rev 10 PD12C Parts List
PARTS LIST
Visit our Web site at www.paccarwinch.com for the most comprehensive collection of winch, hoist, and drive
information on the Internet. Most publications and specification sheets are available for downloading.
LIT2299 Rev 10
October 2016 ©2016 PACCAR Inc.
Printed in USA All rights reserved
FOREWORD
If you have any questions regarding your Braden PD12C Winch or this publication, call the
Braden Service Department at 1-918-251-8511, 08:00-16:30 hours Central Time Zone, Monday
through Friday.
Some illustrations in this manual may show details or attachments that are different from your
winch. Also, some components have been removed for illustrative purposes. Illustrations and pic-
tures in this manual are of a “typical” unit sold through our distribution channels. Some winches,
particularly those sold to original equipment manufacturers, may differ slightly in appearance.
Whenever a question arises regarding your Braden Winch, please contact the Braden Service
Department for the latest available information.
TABLE OF CONTENTS
MODEL IDENTIFICATION.......................................................................3
LUBRICATION.........................................................................................4
MAIN ASSEMBLY COMPONENTS......................................................6-7
BASE CONFIGURATION.....................................................................8-9
DRUM ROTATION.................................................................................10
OVERRUNNING CLUTCH COMPONENTS....................................10-11
BRAKE CYLINDER ASSEMBLY...........................................................12
PLANETARY CARRIER ASSEMBLIES.................................................13
MOTOR GROUPS............................................................................14-19
BRAKE VALVE ASSEMBLY..................................................................20
FASTENERS, ADAPTERS, AND HOSE ASSEMBLIES........................21
RECOMMENDED FASTENER TORQUE.............................................23
METRIC CONVERSION CHART..........................................................24
2
IDENTIFICATION
PD 12 C 41 051 - 04X - 1
POWER MAX DESIGN GEAR MOTOR DRUM OPTION
DRUM RATING MODEL RATIO SIZE SIZE
TO ORDER:
3
LUBRICATION
RECOMMENDED PLANETARY GEAR OIL
Field experience, supported by engineering endurance tests, indicates the use of the proper gear oil and a program of
regular preventive maintenance will help provide extended gear train life and reliable hoist brake performance. For this
reason, BRADEN has published the following specifications to assist in determining which lubricant is best suited to
your application.
For simplicity, BRADEN has listed available products in each temperature range that have been tested and found to
meet our specifications. This is not to say that other lubricant brands would not perform equally as well.
If the following lubricant brands are not available in your area, make certain your lubricant vendor supplies you with oil
equivalent to those products listed below.
Failure to use the proper type and viscosity of planetary gear oil may contribute to intermittent brake clutch slippage,
which could result in property damage, severe personal injury, or death. Some gear lubricants contain large amounts
of EP (Extreme Pressure) and anti-friction additives, which may contribute to brake clutch slippage or damage to
brake friction discs or seals. NOTE: DO NOT use oil that is labeled as meeting "API Service GL-5." Oil viscosity,
affected by ambient temperature, is also critical to reliable brake clutch operation. Our tests indicate excessively
heavy or thick gear oil may contribute to intermittent brake clutch slippage. Make certain the gear oil viscosity used
in your hoist is correct for your prevailing ambient temperature.
SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS SUSTAINED
FAST DUTY CYCLES OR FREQUENT WINCHING.
Winches are factory filled with Mobilgear 600 XP 150 or equivalent. Consult your oil supplier for other equivalent
oils if required.
Range A Mobilgear 600 XP 220 Omala S2 G 220 Gear Compounds EP 220 Meropa 220
Range B Mobilgear 600 XP 150 Omala S2 G 150 Gear Compounds EP 150 Meropa 150
Failure to properly warm up the winch, particularly under low ambient temperature conditions, may result in temporary
brake slippage due to high back pressures attempting to release the brake, which could result in property damage,
severe personal injury or death.
If you have any questions regarding this bulletin or your BRADEN planetary winch, please contact the
BRADEN Product Support Department at 1-918-251-8511, Monday through Friday
from 08:00 to 16:30 hours CST, or by fax at 1-918-259-1575.
4
SERVICE KITS
5
BRADEN PD12C MAIN ASSEMBLY COMPONENTS
39
46
44 23
30
27
26
24
45
25
28
57 26
29
22
300
40
41
200
43
34
100 31
35
6
BRADEN PD12C MAIN ASSSEMBLY COMPONENTS
PART NO.
ITEM DESCRIPTION
GEAR REDUCTION QTY
SUN GEARS 21:1 29:1 41:1 59:1
34 OUTPUT SUN GEAR 25608 25608 25610 25610 1
35 PRIMARY SUN GEAR 25714 25652 25652 25640 1
7
BASE CONFIGURATIONS
CAST BASE
22
8
BASE CONFIGURATIONS
39 41
46 FABRICATED BASE
44 23
30
95
91
92
97
96
90
94
93
9
DRUM ROTATION TO HOIST (04 & 05 DRUM/BASE SHOWN)
R WE I NRDWSI N D S R WE I NRDWSI N D S
VE V TD TD VE V TD TD
O O . . O O . .
N D ENRDWE R W N D ENRDWEI R W I
U U IN IN UNDERWOUND MODELS U U N N
* * * *
DESIGNATED BY “–U”
D
D
D
Underwound
Underwound
(EXAMPLE: willPD12C-41051-04U)
have
will “U”
havein “U” in
modelmodel
numbernumber
RH BASE
RH BASE
(Standard)
(Standard) LH BASE
LH BASE
(Optional)
(Optional)
49
54
50
55
51
52
53
10
BRAKE CLUTCH ROTATION
Note: Designation of cable drum rotation is determined by viewing winch from hydraulic motor end while hoisting.
On the BRADEN PD12C the inner race of the brake clutch sprag assembly, when viewed from the motor side, must
freewheel in the direction opposite as the cable drum during hoisting
Motor Side of
Brake Clutch
assembly
11
BRAKE CYLINDER ASSEMBLY
5 99
3
4
2
NOTE: MOTOR ADAPTOR MAY BE SPLINED FOR 36
USE IN EARLY MODEL BRAKE ASSEMBLIES.
IF ITEM #23 IS SPLINED, USE SPLINED DISCS
7
PN#21029 6
IF MAJOR REBUILD OF BRAKE ASSEMBLY IS RE-
QUIRED, THE SPLINED MOTOR ADAPTOR IS RE-
PLACED BY THE LOBED MOTOR ADAPTOR AND
8 LOBED DISKS
1
47
48
23
41
42
14
37
15
12
10
20
15
19
38 21
18
16
13
MOTOR GROUPS (STANDARD)
V-33/20
60 TWO-SPEED, BRAKE VALVE 81719
83
65
58 66
65
68
66 70
63
61
59
62
60
V-33/20
83 58
TWO-SPEED, BRAKE VALVE 29576
66 65
68
60
61
62a
59
62 68 63
61 59
64
69
40 41
63
85
67
66
65
70
14
MOTOR GROUPS (STANDARD)
72 59 61 68
62
64
69
051 & 064 MOTOR
40 41 SINGLE-SPEED
62a 62b
63 65 60 58
70 83 66 63 66
67
60
59
65
68
61
080 MOTOR
62b 66 SINGLE-SPEED
62a
59
70
72
65
68
15
MOTOR GROUPS (STANDARD)
68 61 64 68
59
63
69
83
60 58
66
65 67 70
16
MOTOR GROUPS (STANDARD)
049/024
039, 051, 064 029, 034, 039 080 071/062 V33/20
064/032
4 BOLT-C 4 BOLT-C 2 BOLT-B 2 BOLT-A 2 BOLT-B 4 BOLT-C
ITEM QTY DESCRIPTION PART NO.
CAPSCREW 1/2-13 X 1-1/2 GD8 Z HX HD 104322 104322 104322 104322 104322
40 4
CAPSCREW 1/2-13 X 1-1/2 ASTM A574 SKT HD -- -- -- 21908 -- --
41 4 LOCKWASHER (1/2 Z) 11026 11026 11026 11026 11026 11026
58 1 MANIFOLD 24779 -- 25539 -- -- 25664
59 1 O-RING 13838 13838 25366 78312 12273 12465
4 CAPSCREW 7/16 - 14 X 2 ASTM A574 SKT HD 21144 -- -- -- 29631 --
60 4 CAPSCREW (EARLY) 3/8 - 16 X 1-1/2 ASTM A574 SKT HD 13544 13544
4 CAPSCREW (CURRENT) 3/8 - 16 X 1-1/4 ASTM A574 SKT HD -- -- 13827 -- -- 13827
CAPSCREW 7/16-14 X 3 ASTM A574 Z SKT HD 21134 21134 -- --
CAPSCREW 3/8-16 X 2-3/4 ASTM A574 SKT HD -- -- 25622 -- -- --
61 4
CAPSCREW 3/8-16 x 4 ASTM A574 SKT HD -- -- -- 29630 -- --
CAPSCREW 3/8-16 x 3 ASTM A574 SKT HD 13587
62 1 BRAKE VALVE ASSY 81712 81984 81715 -- 81719
62A 1 BRAKE VALVE BLOCK -- -- -- 26125 27403 29576
62B 1 BRAKE VALVE CARTRIDGE -- -- -- 26126 27258 29598
63 1 HOSE ASSY 25749 25749 25749 -- 25952 25952
64 1 HOSE ASSY 13704 13707 13704 -- -- --
65 1 ADAPTER 25864 25864 25864 25864 25864 25864
66 1 FITTING 21163 25864 25131 31284 25302 25302
67 1 SWIVEL TEE 25748 25748 25748 -- -- --
68 1 CONNECTOR 25302 25302 25302 26140 26140 26140
69 1 REDUCER ELBOW 24236 24236 24236 -- -- --
70 1 HOSE ASSY 25750 25750 25750 25750 -- 25952
72 1 HYD. MOTOR -- -- -- -- -- --
73 1 NEEDLE VALVE -- -- -- -- -- --
74 1 TEE-MALE BRANCH -- -- -- -- -- --
75 1 CAP NUT -- -- -- -- -- --
76 1 WARNING TAG -- -- -- -- -- --
83 1 O-RING 21150 -- 25366 -- -- 12465
85 1 TEE, -4 ORB -- 29078 -- -- -- --
17
MOTOR GROUPS (– 1 OPTION, PERSONNEL HANDLING)
62 61 73 74 68
63
59
69
40 41
66
70 64 75
85 67 65
59 61 73 74
68 62
64
40 41
62 59 68 64 67 65 58
61 73 74 63 70 75 60 83 66 63 69
83
60
66
65
70 75
67
18
MOTOR GROUPS (– 1 OPTION, PERSONNEL HANDLING)
051 064/032
029/034/039
& 64 049/024
ITEM DESCRIPTION PART NO. QTY
40 CAPSCREW 1/2-13 X 1-1/2 GD8 Z HX HD 104322 104322 104322 4
41 LOCKWASHER 1/2 Z 11026 11026 11026 4
58 MANIFOLD 24779 -- 25539 1
59 O-RING 13838 13838 25366 1
CAPSCREW 7/16-14 X 2 GD5 SKT HD ASTM A574 Z 21144 -- --
60 CAPSCREW 3/8-16 x 1-1/2 ASTM A574 SKT HD (EARLY) -- -- 13544 4
CAPSCREW 3/8-16 X 1-1/4 ASTM A574 SKT HD (CURRENT) -- -- 13827
CAPSCREW 7/16-14 X 3 ASTM A574 Z SKT HD 21134 21134 --
61 4
CAPSCREW 3/8-16 X 2-3/4 ASTM A574 SKT HD -- -- 25622
62 BRAKE VALVE ASSY 81712 81984 81715 1
62A BRAKE VALVE BLOCK -- -- -- 1
62B BRAKE VALVE CARTRIDGE -- -- -- 1
63 HOSE ASSY 13707 13707 13707 1
64 HOSE ASSY 13704 13704 13704 1
65 ADAPTER 25864 25864 25864 1
66 FITTING 21165 25302 25131 1
67 SWIVEL TEE 25748 25748 25748 1
68 CONNECTOR 24784 24784 24784 1
69 REDUCER ELBOW 24236 24236 24236 1
70 HOSE ASSY 13731 13731 13731 1
72 HYD MOTOR -- -- -- 1
73 NEEDLE VALVE 25258 25258 25258 1
74 TEE-MALE BRANCH 22934 22934 22934 1
75 CAP NUT -4 70182 70182 70182 1
76 WARNING TAG 25257 25257 25257 1
83 O-RING 21150 -- 25366 1
85 TEE, -4 ORB -- 29078 -- 1
NOTE: These drawings are standard configurations. Verify hoses, fittings, and capscrews using tables found
on pages 21 and 22.
19
BRAKE VALVE ASSEMBLY
7 1 22 17
18
3 19
12
11
6 59
14
9
16
13
15
5
12
8 2 10 7 4
20
FASTENERS, ADAPTERS, AND HOSE ASSEMBLIES
CAPSCREWS AND LOCKWASHERS SPLIT FLANGE ADAPTER
PART NO. DESCRIPTION PART NO. DESCRIPTION
29631 5/16 NC X 3 G8, SOCKET HEAD 25539 SPLIT FLANGE ADAPTER
21654 3/8 NC X 3 1/2 G8, SOCKET HEAD
25622 3/8 NC X 2 3/4 G8, SOCKET HEAD
29630 3/8 NC X 4 G8, SOCKET HEAD
13587 3/8 NC X 3 G8, SOCKET HEAD
13544 3/8 NC X 1 1/2 G8, SOCKET HEAD (EARLY)
13827 3/8 NC X 1 1/4 G8, SOCKET HEAD (CURRENT)
21135 7/16 NC X 1 1/2 G8 Z SOCKET HEAD
104318 7/16 NC X 1 3/4 G8 Z HEX HEAD
21144 7/16 NC X 2 G8 Z SOCKET HEAD
21134 7/16 NC X 3 G8 Z SOCKET HEAD EARLY - Use socket head
capscrews 13544.
101150 7/16 NC X 3 3/4 G8 Z SOCKET HEAD
104174 1/2 NC X 1 1/4 G8 Z HEX HEAD
104322 1/2 NC X 1 1/2 G8 Z HEX HEAD
21908 1/2 NC X 1 1/2 G8 Z SOCKET HEAD
29855 1/2 NC X 2 G8 Z HEX HEAD
103249 5/8 NC X 1 3/4 G8 Z HEX HEAD
11026 LOCKWASHER 1/2 SPLIT, Z
102423 LOCKWASHER 5/8 SPLIT, Z
NSS - NOT SERVICED SEPARATELY
* = INCLUDED IN BRAKE O-RING KIT #61567
CURRENT - Use socket
head capscrews 13827.
HOSE ASSEMBLIES
PART NO. LENGTH
13710 8 IN. NPT -2 TO JIC -4
13711 10 IN. NPT -2 TO JIC -4
13704 12 IN. NPT -2 TO JIC -4
13706 16 IN. NPT -2 TO JIC -4
13707 17 IN. NPT -2 TO JIC -4
13731 22 IN. NPT -2 TO JIC -4
24948 30 IN. NPT -2 TO JIC -4
25750 17 IN. JIC -4 BOTH ENDS
25952 20 IN. JIC -4 BOTH ENDS
25749 22.5 IN. JIC -4 BOTH ENDS
106269 14 IN. ORFS SWIVEL -8
106270 17 IN. ORFS SWIVEL -8
21
FITTINGS
A B C D
E F G H
I J K L
M N O P
22
RECOMMENDED FASTENER TORQUE
23
Product: PD12C/PD15B with the 01 and 04 Style Drum
Title: PD12C/PD15B Bearing Support Product Improvement
Purpose: Product Improvement
If drum bearing support, part no. 101645, requires replacement in PD12C and PD15B model hoists with the 01 and
04 style drum, an upgraded bearing support must be purchased. The upgraded bearing support uses Hex Head Cap-
screws (p/n 11174) and Lockwashers (p/n 12781) to provide easier servicing. The previous designs using Flathead
Capscrews (p/n 25096) and Bearing Support (p/n 101645) were sometimes difficult to remove from the hoist when
servicing.
NOTE:
Refer to Service Manual LIT2103 for instructions on how to disassemble hoist & LIT2601 for complete instructions.
B E
D
A
C
C D
H
G
B E
24
THIS PAGE INTENTIONALLY LEFT BLANK
25
THIS PAGE INTENTIONALLY LEFT BLANK
26
METRIC CONVERSION TABLE
English to Metric Metric to English
LINEAR
inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X 0. 03937 = inches (in.)
feet (ft.) X 0.3048 = meters (m) meters (m) X 3.281 = feet (ft.)
miles (mi.) X 1.6093 = kilometers (km) kilometers (km) X 0.6214 = miles (mi.)
AREA
2 2 2
inches (sq.in.) X 645.15 = millimeters (mm ) millimeters 2 (mm 2) X 0.000155 = inches 2 (sq.in.)
feet 2 (sq.ft.) X 0.0929 = meters 2 (m 2) meters 2 (m 2) X 10.764 = feet 2 (sq.ft.)
VOLUME
3
inches (cu.in.) X 0.01639 = liters (l) liters (l) X 61.024 = inches 3 (cu.in.)
quarts (qts.) X 0.94635 = liters (l) liters (l) X 1.0567 = quarts (qts.)
gallons (gal.) X 3.7854 = liters (l) liters (l) X 0.2642 = gallon (gal.)
inches 3 (cu.in.) X 16.39 = centimeters 3 (cc) centimeters3 (cc) X 0.06102 = inches 3 (cu.in.)
feet 3 (cu.ft.) X 28.317 = liters (l) liters (l) X 0.03531 = feet 3 (cu.ft.)
feet 3 (cu.ft.) X 0.02832 = meters 3 (m 3) meters3 (m3) X 35.315 = feet 3 (cu.ft.)
fluid ounce (fl.oz.) X 29.57 = millileters (ml) milliliters (ml) X 0.03381 = fluid ounce (fl.oz.)
MASS
ounces (oz.) X 28.35 = grams (g) grams (g) X 0.03527 = ounces (oz.)
pounds (lbs.) X 0.4536 = kilograms (kg) kilograms (kg) X 2.2046 = pounds (lbs.)
tons (2000 lbs.) X 907.18 = kilograms (kg) kilograms (kg) X 0.001102 = tons (2000 lbs.)
tons (2000 lbs.) X 0.90718 = metric tons (t) metric tons (t) X 1.1023 = tons (2000 lbs.)
tons (long) (2240 lbs.) X 1013.05 = kilograms (kg) kilograms (kg) X 0.000984 = tons (long) (2240 lbs.)
PRESSURE
o
inches Hg (60 F) X 3600 = kilopascals (kPa) kilopascals (kPa) X 0.2961 = inches Hg (60 oF)
pounds/sq.in. (PSI) X 6.895 = kilopascals (kPa) kilopascals (kPa) X 0.145 = pounds/sq.in. (PSI)
pounds/sq.in. (PSI) X 0.0703 = kilograms/sq.cm. (kg/cm 2) kilograms/sq.cm. (kg/cm2) X 14.22 = pounds/sq.in. (PSI)
pounds/sq.in. (PSI) X 0.069 = bars bars X 14.5 = pounds/sq.in. (PSI)
o o
inches H 2O (60 F) X 0.2488 = kilopascals (kPa) kilopascals (kPa) X 4.0193 = inches H 2O (60 F)
bars X 100 = kilopascals (kPa) kilopascals (kPa) X 0.01 = bars
POWER
horsepower (hp) X 0.746 = kilowatts (kW) kilowatts (kW) X 1.34 = horsepower (hp)
ft.-lbs./min. X 0.0226 = watts (W) watts (W) X 44.25 = ft.-lbs./min.
TORQUE
pound-inches (in.-lbs.) X 0.11298 = newton-meters (N-m) newton-meters (N-m) X 8.851 = pound-inches (in.lbs.)
pound-feet (ft.-lbs.) X 1.3558 = newton-meters (N-m) newton-meters (N-m) X 0.7376 = pound-feet (ft.-lbs.)
pound-feet (ft.-lbs.) X .1383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X 7.233 = pound-feet (ft.-lbs.)
VELOCITY
miles/hour (m/h) X 0.11298 = kilometers/hour (km/hr) kilometers/hour (km/hr) X 0.6214 = miles/hour (m/h)
feet/second (ft./sec.) X 0.3048 = meter/second (m/s) meters/second (m/s) X 3.281 = feet/second (ft./sec.)
feet/minute (ft./min.) X 0.3048 = meter/minute (m/min) meters/minute (m/min) X 3.281 = feet/minute (ft./min.)
TEMPERATURE
o o o
Celsius = 0.556 ( F - 32) Fahrenheit = (1.8 oC) + 32
27
LIT2299 Rev 10
October 2016 ©2016 PACCAR Inc.
Printed in USA All rights reserved