Lube Specs PDF
Lube Specs PDF
Lube Specs PDF
PlantEngineering.com
Effective
oil analysis
31
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input #1 at www.plantengineering.com/information
seweurodrive.com | 864-439-7537
input #3 at www.plantengineering.com/information
JUNE 2018
Cover Story
19 | 2018 Lubrication Guide
Effective lubrication management begins with
finding the right product for the job, but it
also requires better lubrication management
throughout the product lifecycle.
31 | Combine technologies
for effective oil analysis
Oil analysis is the one technology that
can actually monitor equipment health
proactively—before damage occurs.
SOLUTIONS
36 | Motor maintenance trends:
6 factors to evaluate
Motors are the primary workhorses for many
PLANT ENGINEERING (ISSN 0032-082X, Vol. 72, No. 5, GST #123397457) is published 10x per year, monthly except in January and July, by CFE Media, LLC, 3010 Highland Parkway, Suite #325, Downers Grove, IL
60515. Jim Langhenry, Group Publisher /Co-Founder; Steve Rourke CEO/COO/Co-Founder. PLANT ENGINEERING copyright 2017 by CFE Media, LLC. All rights reserved. PLANT ENGINEERING is a registered trademark of CFE Media,
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INSIDE
Maintenance
contracting:
10 6 steps to
success
Digital Twin
keynote
Among the small-batch orders produced at World Emblem are logos for the
12 from SAP on
NBA All-Star Game, which required just a 7-day turnaround. All images cour- GAMS agenda
tesy: World Emblem
Small-batch
manufacturing:
Location, flexibility
crucial to success 2018 ERP, IIoT,
Custom products offer producers an opportunity 16 and the cloud
T
study
he first image the term “small A Deloitte Insights report summarizes
batch manufacturing” brings to the manufacturing sector landscape per-
mind may be of a hopeful entre- fectly: “The changing economics of produc-
preneur looking to turn a Kick- tion and distribution, along with shifts in
starter or Etsy dream into reality. However, consumer demand and the emergence of
Maker’s Row, which connects American ‘smart’ products, are pushing manufacturers
manufacturers and product-based busi- to explore radically new ways of creating
nesses, reports that established companies and capturing value.”
like Under Armour and Ralph Lauren also Custom-made products for smaller niche
partner with small batch manufacturers. markets are available and accessible with
The rise in adoption rates of just-in-time just the click of a mouse or tap on a screen.
manufacturing processes places increasing That raises consumers’ expectations for get-
pressure on large and small manufactur- ting exactly what they want, when they want
ers to shorten delivery times from weeks it. The good news: this creates new business
to days—or even overnight. Working with opportunities for manufacturers that can
small batch manufacturers can help large- deliver the goods.
scale producers improve their business agil- The Deloitte report also states that “the
ity and compete with smaller, more nimble boundary separating product makers from Strengthen,
companies. product sellers is increasingly permeable.
17 secure the
supply chain
PLANT ENGINEERING June 2018 • 5
Manage Large-ScaLe
BuLk HandLing ProjectS
with control and efficiency unique to Flexicon
©2017 Flexicon Corporation. Flexicon Corporation has registrations and pending applications for the trademark FLEXICON throughout the world.
input #5 at www.plantengineering.com/information
INSIGHTS
Manufacturers are feeling the pressure—and gain- likely will come down to cost; the former requires As World
ing the ability—to increase both speed to market significant capital and labor investments that the Emblem has
and customer engagement. And numerous factors latter does not. expanded over
are leading manufacturers to build to order rather If your company has decided to evaluate potential the last 30
than building to stock. In this environment, inter- small batch manufacturing partners, consider that years, it focused
mediaries that create value by holding inventory are even in our high-tech age of broadband internet, on finding the
becoming less and less necessary.” cloud computing, and the Internet of Things (IoT), right locations
World Emblem produces custom-designed the basic rule of real estate still applies. Whether to serve its cus-
embroidered emblems for apparel manufacturers, you’re buying a new house or finding a suitable small tomer base.
and the days of us producing and holding inventory batch manufacturing partner, the three most impor-
are long gone. Our operation has evolved into a just- tant considerations are location, location, location.
in-time method as a majority of customers hold us That’s a lesson World Emblem learned when
to tight delivery timeframes. we opened our first factory nearly 30 years ago in
The 2018 NBA All-Star game is a good example. Atlanta. Our largest customer was based in Atlanta,
If the players thought the emblems on their All- and if we were to leverage the just-in-time method,
Star uniforms felt a little warm, that’s because they we needed to literally be their next-door neighbor.
were figuratively hot off the presses. Our company We followed that model as we grew and opened
received the order on Feb. 9—a week before All-Star new factories in Ontario, Calif.; Decatur, Ill.; Tay-
Weekend began on Feb. 16. lor, Mich.; and in Mississauga, Ontario. You don’t
Small batch manufacturers that have access to cut- have to drive more than a mile from our Canadian
ting-edge technologies like 3-D printing can respond plant before you arrive at one of our two biggest
to this individualism and operate at a much smaller customers’ buildings.
scale while still producing products that meet the If it is not possible to find a small batch manu-
consumer demands. Consider how Invisalign can facturer in your vicinity, location still remains a key
produce custom dental braces for individual patients’ consideration. You need your partner to deliver in
mouths, or Normal Earphones’ business of creating days, if not overnight. Atlanta offers a large airport
custom 3-D-printed earphones. and major UPS and FedEx facilities, which all com-
bine to provide one of the largest Zone 1 shipping
It’s still about location radiuses in the country.
This presents large-scale producers with two Location also plays a key role in determining labor
choices: develop small batch manufacturing capa- costs. We find that within the Atlanta city limits,
bilities in-house or outsource. The decision most the labor pool comprises both skilled and unskilled
Rapid response you can depend on, and you’ll like our charges.
Give us a call...
(916) 288-6100
Regional Service Offices across the U.S. • www.tritool.com (888) 345-5015
©2017
better products. better solutions.
input #7 at www.plantengineering.com/information
www.mknorthamerica.com
INSIGHTS
By Bill Wasilewski, Day & Zimmermann
Maintenance contracting:
6 steps to success
Hire experienced pros, but building a relationship also is important.
V
ariable costs. These two little words Typically, this increases costs and extends sched-
wreak havoc with a plant manager’s ules so the capital project no longer meets the
desire for predictability in both the financial objectives under which it was originally
maintenance and capital projects bud- approved. More cost-effective results are achieved
get. When plant operating capacity is high, the when maintenance and capital work teams operate
maintenance support can be used fully with little in their own lanes.
down time.
In cyclical markets, when plant use fluctuates, Addressing owner objections
managers often look to outsource some or all of Managers who are reluctant to embrace this model
their maintenance support. A cost-effective and tend to believe that direct-hire employees will care
efficient solution is to choose a qualified main- more about the plant and its uptime than a contrac-
tenance contractor and keep the internal team tor will. However, an experienced maintenance
focused on predictive and preventive maintenance. contractor knows that its reputation and ability to
grow depend on its ability to earn it every day by
Advantages of a optimizing worker productivity and sharing indus-
maintenance contractor try best practices.
An experienced maintenance contractor can An in-house workforce may not act with the
more easily accommodate changing needs for same sense of urgency, particularly in a down cycle.
craft and staff. Contractors can pull from a pool Focusing the internal team on efficient plant pro-
of qualified people who can be deployed quickly, cesses creates a predictive, preventive maintenance
where it may take a plant manager many months culture. When these in-house plant experts antici-
to get a new hire fully productive in the plant. pate or detect a defect, they can execute requests
Some managers try to counter fluctuating mar- for the contractor to do the repair or replacement
kets by having their underused work force take on work while they continue to focus on optimizing
tasks beyond their maintenance core competency, capacity.
such as capital project work.
This approach just shifts the wage cost from Choosing the best partner
the maintenance budget to the capital budget. With all of this said, what should a manager do to
However, the skills needed in maintenance work select the best maintenance partner?
do not always align with those needed in capital
projects. For example, the maintenance worker’s 1. Look for capabilities and relevant experi-
mechanical or electrical aptitude is translatable ence. Size matters. The selected contrac-
but their work processes and behaviors are not. tor must have a staff and craft base that can
Workaholic
3. Consider a performance-based
contract. Performance-based con-
tracts drive behaviors of the man-
agement team and the contractor’s
management and execution teams.
If a contractor’s performance does
not meet expectations, their fee can
be reduced. Conversely, if the con- I’m on the job. Days. Nights. Holidays.
tractor over-performs, and deliv-
ers cost savings or avoidance to
the plant, it would share in those Sensei™ Real-Time Lubrication Intelligence
savings. A contractor willing to put
its fee at risk has proven its ability works 24/7 to bring you information
to control budget, schedule, scope, about what’s happening inside your critical
and labor.
equipment. Use the insights to minimize
4. Develop mutually agreed KPIs. The time-consuming lube routes, unnecessary
performance-based contract only
works when the criteria is both real- maintenance and unplanned downtime.
istic and clearly defined. Key perfor- And relax a little more.
mance indicators must be business
drivers that can be measured objec-
tively. Measurement criteria must be
Come Play with Sensei
challenging, yet achievable. Both Get a live look in the Sensei Sandbox,
parties must agree to an established
methodology whereby the contractor the dashboard that comes with
can share in documented savings. each installation.
S
AP will take attendees at the 2018 Global 11:30 a.m. as part of IMTS 2018 at Chicago’s
Automation and Manufacturing Summit McCormick Place. GAMS is co-presented by
(GAMS) on a tour of the concept of the CFE Media and Hannover Messe USA at IMTS
digital twin and demonstrate how it can 2018, North America’s largest industrial trade
be used today to improve operations and create event.
a new model for manufacturing. SAP and Siemens are platinum sp onsors
SAP’s 3 p.m. keynote presentation at GAMS of the fourth GAMS conference. B eckhoff,
will be among the highlights of the half-day INFOR, Stratus, and UL are gold sponsors for
seminar on Wednesday, Sept. 12, starting at the event and Universal Robots is the silver
Maintaining plant safety is critical to your operations, especially when you consider that up to
42 percent of safety incidents are due to preventable errors. When it comes to the safety of your
fluid system operations, Swagelok has you covered. With hands-on assembly and installation
training, as well as assistance with proper product selection, Swagelok helps your employees
operate safely and confidently. It’s just one more way we’re engineered to perform under pressure.
All marks are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere. ®
Registered in the U.S. Patent and Trademark Office. © 2018 Henkel Corporation. All rights reserved.
WE
service and business model.”
The company strategy, said Lars
Olson, SAP’s S olution O wner for
the Digital Twin, “is to deliver on the
OPTIMIZE
promise of a digital twin by extending
it—creating a network of digital twins
supported by real-time information
YOUR
embedded in business, product, pro-
curement, manufacturing, logistics,
and asset intelligence systems.”
MACHINES
The 2018 GAMS conference will
start with registration and lunch from
11:30 a.m. to 12:15 p.m. Raj Batra,
president of Digital Factory division
for Siemens USA, will deliver the
opening keynote at 12:15 p.m.
At 1 p.m., Bob Doyle, vice president
of the Robotic Industries Associa-
tion (RIA) and A3 Mexico, will lead
a discussion on robotics and artifi-
cial intelligence (AI) and their impact
on manufacturing. The panelists will
focus on how robots and humans are ALIGNMENT
interacting on the plant floor and talk
about AI’s potential to expand opera-
tional capabilities for manufacturers.
VIBRATION
W
At 2 p.m., the topic will turn to the NE
relationship between maintenance BALANCING
and IIoT, led by Sal Spada, research
director in discrete manufacturing
for the ARC Advisory Group. Main-
ULTRASOUND
tenance has been seen as an effective
way to use IIoT in manufacturing,
and the panelists will look at the
opportunities and the barriers to
adoption.
Following SAP’s keynote presenta-
tion on the Digital Twin, the 4 p.m. www.pruftechnik.us
panel will look at the cybersecurity
PRUFTECHNIK Inc. • Philadelphia • Montreal • +1 844 242 6296 • info.na@pruftechnik.com
R
espondents to the IIoT for sition systems with productivity
Engineers 2018 Enterprise gain based on IIoT advances; 40%
Resource Planning, Industrial said the same of EAM/ERP/MES
Internet of Things (IIoT) and the software integration.
Cloud survey identified several key Eighty-two percent of facilities
findings affecting discrete manufac- Cloud usage have witnessed an increase of
turing and process production indus- • Seven out of 10 of end users, or their
productivity as a result of their
tries today: clients, are investing in greater use of
implemented safety programs.
the cloud for data management either
Enterprise resource planning (ERP) for process control and automation or Source: Plant Engineering
• Six out of 10 end users are managing enterprise business systems. 2017 Safety Study
business processes using ERP. • Engineering or IT staff are most
1 in 5
• Seventy-eight percent of end users, or interested in exploring connectivity facilities view
their clients, are investing in capabili- enhancements and improved network energy as a
ties to automate data or information management, while corporate enti-
raw material like any other
transmission from the production ties or local executive management
material source. Source: Plant
plant or supply chain to their ERP are interested in pursuing analytics,
system. simulation, and modeling functions,
Engineering 2016 Energy
• Sixty-four percent of companies are as well as cloud computing. Management Study
investing in an integrated ERP system • When it comes to cloud type that
9.7%:
for technology and data purposes or best fits their needs, 47% of end users Average
goals. prefer a private cloud and 7% said percentage
public. PE
of a plant’s annual operating
IIoT
• Seventy-three percent of end users, View additional findings at
budget that is spent on
or their clients, are investing in IIoT. www.plantengineering.com/2018IIoTStudy. maintenance processes.
• More than half of end users associ- Source: Plant Engineering
ate HMIs, SCADA, data historians, Amanda Pelliccione is research director 2018 Maintenance Study
alarm management, and data acqui- at CFE Media.
42% ofwereengineers
awarded
non-salary compensation in
2017 based on their personal
performance. Source: Plant
Engineering 2017 Salary
Survey
M More
RESEARCH
All reports are available at
When investing in an integrated ERP system, companies are trying to improve www.plantengineering.com/
technology and data, organizational structure, and product development.
research
Source: CFE Media
16 • December
June 2018 2017
PLANT ENGINEERING
PLANT ENGINEERING www.plantengineering.com
MROSolutions
Pg 16 (Back Cover) Pg 2 Pg 3 Pg 4
Pg 5 Pg 6 Pg 7 Pg 8
Pg 9 Pg 10 Pg 11 Pg 12
Pg 13 Pg 14
Call. 800-526-9328
Click. .otion*ndustries.com
Visit. Over 50 Locations
ROTARY SCREW AIR COMPRESSORS MRO SOLUTIONS
ACFM @ Size
Mi Item # Mfr Part # Model HP 100 PSIG (L x W x H)
06909964 8158019557 CPVS 40 40 55 to 189 56" x 42" x 65"
06909965 8158019565 CPVS 50 50 70 to 233 56" x 42" x 65" http://esp.to/wb8Xon
06909966 8158019573 CPVS 60 60 81 to 271 56" x 42" x 65"
06909967 8158036312 CPVS 75 75 110 to 350 65" x 42" x 65"
06909968 8158036320 CPVS 95 95 136 to 443 65" x 42" x 65"
06909969 8158046410 CPVS 100 100 142 to 492 73" x 42" x 65"
06909971 8158046428 CPVS 120 120 172 to 562 73" x 42" x 65"
06909973 8158136617 CPVS 150 150 152 to 673 88" x 42" x 63"
06909975 8152730724 CPVS 175 175 180 to 937 110" x 59" x 76"
06909977 6270347865 CPVS 250 250 173 to 1,071 117" x 64" x 79"
©2018 Motion Industries, Inc.
Desiccant Breather
Extended Series
Mi Item # Mfr Part # Displacement (in3/rev) Output Shaft Size Special Features
SAE 10 Port Size
00769677 101-1749-009 2.20 1" Straight w/ Woodruff Key Free Running Gerotor
00769862 101-1761-009 2.20 1" SAE 6B Spline - Standard Free Running Gerotor
00768557 101-1009-009 2.80 1" Straight w/ Woodruff Key None
00769880 101-1057-009 2.80 1" SAE 6B Spline - Standard None
00769713 101-1750-009 3.60 1" Straight w/ Woodruff Key Free Running Gerotor
00769898 101-1762-009 3.60 1" SAE 6B Spline - Standard Free Running Gerotor
00768647 101-1010-009 4.50 1" Straight w/ Woodruff Key None
00769915 101-1058-009 4.50 1" SAE 6B Spline - Standard None
00768729 101-1011-009 5.90 1" Straight w/ Woodruff Key None
00769933 101-1059-009 5.90 1" SAE 6B Spline - Standard None
00769727 101-1751-009 7.30 1" Straight w/ Woodruff Key None
00769947 101-1872-009 7.30 1" SAE 6B Spline - Standard None
00769740 101-1752-009 8.90 1" Straight w/ Woodruff Key None
00769968 101-1763-009 8.90 1" SAE 6B Spline - Standard None
00774249 101-1060-009 9.70 1" SAE 6B Spline - Standard None
00768812 101-1012-009 9.70 1" Straight w/ Woodruff Key None
00769981 101-1061-009 11.30 1" SAE 6B Spline - Standard None
00768901 101-1013-009 11.30 1" Straight w/ Woodruff Key None
00774306 101-1062-009 14.10 1" SAE 6B Spline - Standard None
00768988 101-1014-009 14.10 1" Straight w/ Woodruff Key None
00774365 101-1063-009 17.90 1" SAE 6B Spline - Standard None
00769058 101-1015-009 17.90 1" Straight w/ Woodruff Key None
00774416 101-1064-009 22.60 1" SAE 6B Spline - Standard None
00769132 101-1016-009 22.60 1" Straight w/ Woodruff Key None
1/2" NPT Port Size
00799720 101-1753-009 2.20 1" Straight w/ Woodruff Key Free Running Gerotor
00769997 101-1764-009 2.20 1" SAE 6B Spline - Standard Free Running Gerotor
00767718 101-1001-009 2.80 1" Straight w/ Woodruff Key None
00772504 101-1049-009 2.80 1" SAE 6B Spline - Standard None
00799738 101-1754-009 3.60 1" Straight w/ Woodruff Key Free Running Gerotor
00770012 101-1765-009 3.60 1" SAE 6B Spline - Standard Free Running Gerotor
00767829 101-1002-009 4.50 1" Straight w/ Woodruff Key None
00772542 101-1050-009 4.50 1" SAE 6B Spline - Standard None
00767938 101-1003-009 5.90 1" Straight w/ Woodruff Key None
00772602 101-1051-009 5.90 1" SAE 6B Spline - Standard None
00799771 101-1755-009 7.30 1" Straight w/ Woodruff Key None
00770025 101-1766-009 7.30 1" SAE 6B Spline - Standard None
00799821 101-1756-009 8.90 1" Straight w/ Woodruff Key None
00770040 101-1767-009 8.90 1" SAE 6B Spline - Standard None
00773970 101-1052-009 9.70 1" SAE 6B Spline - Standard None
00768045 101-1004-009 9.70 1" Straight w/ Woodruff Key None
00774024 101-1053-009 11.30 1" SAE 6B Spline - Standard None
00768148 101-1005-009 11.30 1" Straight w/ Woodruff Key None
00774077 101-1054-009 14.10 1" SAE 6B Spline - Standard None
00768251 101-1006-009 14.10 1" Straight w/ Woodruff Key None
00774129 101-1055-009 17.90 1" SAE 6B Spline - Standard None
00768357 101-1007-009 17.90 1" Straight w/ Woodruff Key None
00774188 101-1056-009 22.60 1" SAE 6B Spline - Standard None
00768456 101-1008-009 22.60 1" Straight w/ Woodruff Key None
EXPERT TIPS
Enhance your knowledge with ongoing
advice from the Bearings Specialists
at Motion Industries.
VALUABLE RESOURCES
Unlimited access to articles, videos,
whitepapers and more.
Scan to view
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Bearings.com
Mi Item # Mfr Part # Size Absorbency Packaging PIG® Grippy® Absorbent Mat
Lightweight • Grippy backing “Stays
02422358 MAT204 15" x 20" Pad 22 gal 200 Pads/Bag put no matter what®”
Mediumweight • Specially formulated,
02311450 MAT411 30" x 200' Roll 43 gal 1 Roll full-coverage adhesive backing
Heavyweight holds tight but peels up easily
02368033 MAT203 15" x 20" Pad 22 gal 100 Pads/Bag • Eliminates the need
01305083 MAT230 30" x 150' Roll 40.2 gal 1 Roll for tapes and trays
• Peels up easily for quick change-outs,
reducing cleanup time for a more productive facility
PIG® Oil-Only Absorbent Mat • No curling or bunching—lies flat to reduce trip hazards
around workstations, walkways and machinery
• Lasts two times longer • Poly backing creates liquid-proof barrier that keeps floors completely dry
than ordinary mats • Tested and certified by the National Floor Safety Institute (NFSI)—
for fewer change-outs, when used as part of your floor safety program, high-traction surfaces
while only absorbing oil have been proven to reduce slip-and-fall claims by as much as 90%
and fuels, not water
• Loves oil, hates water Mi Item # Mfr Part # Size Type Absorbency Packaging
• New Pig’s most cost-effective 04823012 MAT32100 32" x 100' Roll 10.5 gal/Roll 1 Roll
mat when you only need
to absorb oil-based liquids
• Eight layers of 100%
PIG® Blue Absorbent Sock
polypropylene are thermally • Heaviest sock we make features
bonded to make PIG Mat extra-dense construction to hug
the strongest mat on the market; floors stay in place while
will not rip, tear or fray, even when saturated containing spills
• Exclusive dimple pattern speeds wicking of liquid • Extra-dense construction hugs
throughout mat for faster, easier cleanup floors and stays in place while
• Floats to clean up spills on water containing spills
• Easy-tear perforations let you take only what • Fine-grade vermiculite filler
is needed, so you use less mat and save money • Stitch-bonded, polypropylene skin resists bursting
• Dispenser box makes it easy to take, carry and store • Reduces dust and holds in liquid, even when saturated
mat while protecting it from dirt and moisture • Absorbs and retains oils, coolants, solvents and water
• Ideal for diking and damming liquids
Mi Item # Mfr Part # Size Type Absorbency Packaging • Can be air-dried for reuse when soaked with water
Heavyweight
Mi Item # Mfr Part # Size Absorbency Pkg Qty
02422439 MAT403 15" x 20" Precut Pad 22 gal/Box 100 Pads/Bag
02422157 4048 3" dia x 4' 30 gal/Box 40
02422436 MAT401 30" x 150' Perforated Roll 40.2 gal/Roll 1 Roll/Bag
Rubber Hose
• All have plastic hose guards except Mini Jack
1/4" ID polyurethane hoses which Sidewinder
have spring guards
• 3/8" NPTF fittings on both ends • Operate either horizontally or vertically
• Operating pressure: 10,000 psi • Handles function in line with base
• All comply with MHI standard IJ100 for easier use in confined spaces
• #9754 is a hose assembly consisting
of #9756 (6' hose), 1/4" ID wire braid rubber
with 9798 hose half coupler and #9800 dust Capacity Min Retracted Max
Mi Item # Mfr Part # (Tons) Stroke Height Height
cap assembled
04046035 9105A 5 3/4" 2-1/2" 3-3/8"
Mi Item # Mfr Part # Style Length
00807100 9756 Hose Only 6'
01369133 9758 Hose Only 8'
00846469 9754 Hose Assembly 6'
Mi Item # Mfr Part # Flavor Size • Perfect for those looking for less calories,
03108788 159200201 Assorted 3 oz each no color and no artificial flavor or additives
• Contains the perfect electrolyte blend
• Naturally flavored and sweetened with real sugar
• Priced per each, sold by pack of 8, case quantity
12 packs
Thirst Quencher
Powder Concentrate—Sugar-Free Mi Item # Mfr Part # Flavor
Sqwincher ZERO 1 oz Package, 20 oz Yield
06513809 060280-GR Grape
• Helps replace fluids and electrolytes
06513810 060281-OR Orange
lost during perspiration
06513811 060282-FP Fruit Punch
• Great tasting sugar-free electrolyte replacement
06513812 060283-LL Lemon-Lime
• Zero sugar
• Priced each, sold by case of 32 (4 bags of 8 packs each)
Multi-Purpose Oil
3-IN-ONE®
Penetrant Oil
Fast-Acting
3-IN-ONE®
ALABAMA Ft. Pierce, 772/464-0490 Owensboro, 270/926-0330 NEW JERSEY SOUTH DAKOTA WYOMING
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Brewton, 251/867-6363 Lake City, 386/755-4330 New Brunswick, 732/828-8711 Watertown, 605/886-4114 Mills, 307/266-2966
Decatur, 256/355-0492 Lakeland, 863/701-9500 LOUISIANA Rock Springs, 307/212-3300
Demopolis, 334/287-0611 Largo, 727/536-5521 Alexandria, 318/445-7446 NEW MEXICO TENNESSEE
Dothan, 334/794-2747 Miami, 305/593-1724 Baton Rouge, 225/356-6131 Albuquerque, 505/884-2606 Chattanooga, 423/490-0852 MOTION CANADA
Fairfield, 205/744-1949 Ocala, 352/732-4141 Bogalusa-IP, 985/590-6399 Farmington, 505/325-1809 Cookeville, 931/528-3797
Gadsden, 256/543-3441 Orlando, 407/849-6000 DeRidder, 337/348-5100 Jackson, 731/423-4941 ALBERTA
Huntsville, 256/858-5020 Perry, 850/584-2161 Gonzales, 225/644-6568 NEW YORK Kingsport, 423/349-5092 Brooks, 403/501-3888
Mobile, 251/661-7800 Tampa, 813/247-7455 Harahan, 504/733-5400 Albany, 518/438-1771 Knoxville, 865/546-1704 Calgary, 403/236-5581
Monroeville, 251/743-4814 West Palm Beach, Harahan, 985/871-8000 Buffalo, 716/743-0691 Memphis, 901/398-2000 Drayton Valley, 780/542-4814
Montgomery, 334/262-5786 561/863-5111 Houma-Cenac, 985/873-9881 Elmira, 607/734-2158 Morristown, 423/587-6156 Edmonton South, 780/465-0821
Muscle Shoals, 256/383-0862 Braas Ruston, 318/255-6721 New York City, 914/235-0029 Nashville, 615/228-4020 Edmonton North, 780/483-7775
Pennington, 205/654-2975 Oldsmar, 952/937-8902 Shreveport, 318/687-2110 Plattsburgh, 518/438-1771 Tullahoma, 931/454-0907 Fort McMurray, 780/743-5504
Tuscaloosa, 205/759-4261 West Monroe, 318/387-6875 Rochester, 585/247-1121 Lewis Supply Fort Saskatchewan,
GEORGIA Drago Supply Schenectady-GE, 518/438-1771 Jackson, 731/424-5656 780/992-6940
ALASKA Albany, 229/888-0910 Geismar, 225/673-6403 Syracuse, 315/452-1775 Memphis, 901/525-6871 Grande Prairie, 780/539-5900
Anchorage, 907/563-5565 Atlanta, 770/948-5300 Lake Charles, 337/882-0392 Lethbridge, 403/327-1571
Fairbanks, 907/452-4488 Augusta, 706/724-7401 Voorhies Supply NORTH CAROLINA TEXAS Lloydminster, 780/875-2399
Brunswick, 912/265-0178 Harvey, 504/340-2271 Asheville, 828/684-3180 Abilene, 325/267-9530 Nisku, 780/955-7494
ARIZONA Cartersville, 770/387-0131 Houma, 985/868-4554 Charlotte, 704/588-4100 Amarillo, 806/372-5300 Red Deer, 403/343-6733
Flagstaff, 928/526-3296 Columbus, 706/324-0313 Lafayette, 337/235-7545 Greensboro, 336/993-2974 Austin, 512/989-5888
Phoenix, 602/269-2331 Dalton, 706/272-3900 Greenville, 252/752-6400 Brownwood, 325/643-9923 BRITISH COLUMBIA
Tucson, 520/882-6800 Gainesville, 770/532-4268 MAINE Hickory, 828/324-5548 Bryan, 979/822-1656 Abbotsford, 604/556-0716
Yuma, 928/782-3919 LaGrange, 706/883-7995 Bangor, 207/942-5571 Kernersville, 336/993-2974 Corpus Christi, 361/289-1773 Coquitlam, 604/927-5800
General Tool & Supply Macon, 478/784-0500 Hinckley, 207/942-5571 Lumberton, 910/738-4221 Dallas, 214/351-2211 Cranbrook, 250/426-8060
Morenci, 928/865-6294 Norcross, 770/441-9909 Portland, 207/828-4727 Raleigh, 919/779-7400 El Paso, 915/779-3335 Fort St. John, 250/787-0656
Tempe, 480/829-3835 Savannah, 912/236-1591 Portland, 207/228-1863 Rocky Mount, 252/972-3096 Ft. Worth, 817/838-7878 Houston, 250/845-3308
Tucson, 520/624-6656 Valdosta, 229/244-4548 Presque Isle, 207/764-7270 Wilmington, 910/343-1311 Friona, 806/250-5450 Kamloops, 250/372-9518
LEAT Rumford, 207/364-7933 Braas Garland, 972/278-0220 Kitimat, 250/632-7107
Phoenix, 810/632-0002 IDAHO Union, 207/785-4666 Salisbury, 704/639-0207 Groves, 409/962-7575 Nanaimo, 250/753-6411
Caldwell, 208/377-4334 Houston Petroleum Bearing, Prince George, 250/563-0452
ARKANSAS Pocatello, 208/233-3894 MARYLAND NORTH DAKOTA 713/956-0150 Quesnel, 250/992-7935
Blytheville, 870/763-6880 General Tool & Supply Baltimore, 410/687-2700 Bismarck, 701/223-5901 Houston, 713/688-9100 Vancouver, 604/521-3207
Ft. Smith, 479/646-6868 Boise, 503/226-3411 Dickinson, 701/225-9221 Laredo, 956/718-2229
Jonesboro, 870/974-7100 Lewiston, 208/798-3239 MASSACHUSETTS Fargo, 701/234-9015 Longview, 903/757-2383 MANITOBA
Little Rock, 501/568-3116 Beverly, 781/375-5850 Fargo, 701/492-0444 Lufkin, 936/634-4428 Brandon, 204/725-1419
Pine Bluff, 870/534-1177 ILLINOIS Boston, 781/376-5850 Grand Forks, 701/772-7177 Odessa, 432/362-7315 Winnipeg, 204/694-0050
Russellville, 479/968-3422 Addison, 630/627-4605 Marlborough, 508/229-2688 Freeport, 979/233-6476
Springdale, 479/756-6905 Bloomington, 309/827-0436 OHIO Pasadena, 281/542-1660 NEW BRUNSWICK
Stuttgart, 870/672-4785 Bourbonnais, 815/939-4466 MICHIGAN Canton, 330/305-1991 San Antonio, 210/662-6772 Hartland, 506/375-4441
Texarkana, 870/774-2547 Champaign, 217/352-8550 Escanaba, 906/786-8110 Chillicothe, 740/775-1226 Sherman, 903/892-4646 Moncton, 506/859-4345
Missouri Power Transmission Chicago S., 312/850-3700 Grand Rapids, 616/791-9770 Cincinnati, 513/533-4900 Temple, 254/773-4224
Batesville, 870/793-3700 Chicago Hts., 708/754-6300 Jackson, 517/788-6700 Cleveland, 216/398-2200 Tyler, 903/592-0873 NOVA SCOTIA
Blytheville, 870/762-1131 Countryside, 708/354-5900 Kalamazoo, 269/381-1540 Columbus, 614/444-3030 Victoria, 361/576-0015 Dartmouth, 902/468-3231
Conway, 501/450-9333 Danville, 217/442-8800 Kingsford, 906/774-1100 Dayton, 937/236-7711 Waco, 254/772-1119 New Glasgow, 902/755-3540
Fort Smith, 479/783-5300 Decatur, 217/877-3400 Lansing, 517/322-0540 Defiance, 419/784-4013 Weslaco, 956/546-5191
Hot Springs, 501/262-1133 East Peoria, 309/694-6214 Livonia, 734/261-4920 Findlay, 419/424-1003 Wichita Falls, 940/766-3328 ONTARIO
Springdale, 479/751-2844 Elgin, 847/697-3100 Ludington, 231/845-6256 Lancaster, 740/687-0405 Drago Supply Belleville, 613/966-1923
Elk Grove Vill., 847/616-4001 Madison Hts, 248/583-8600 Marion, 937/644-1613 Houston, 281/471-7026 Brockville, 613/342-8894
CALIFORNIA Lasalle, 815/223-7800 Saginaw, 989/771-2270 Marysville, 937/644-1613 Port Arthur,409/983-4911 Guelph, 519/763-0710
Anaheim, 714/780-1791 Machesney Pk, 815/654-1154 Taylor, 734/946-3788 Piqua, 937/778-1905 Hub Supply London, 519/681-5800
Anaheim, 657/208-5650 Mattoon, 217/235-7151 Traverse City, 231/929-0074 Sandusky, 419/625-3432 Amarillo, 806/341-3139 Mississauga, 905/695-7878
Apple Valley, 760/810-4350 Montgomery, 630/897-8652 D.P. Brown Toledo, 419/726-7422 Ft. Worth, 817/602-2084 Ottawa, 613/723-6200
Bakersfield, 661/324-6741 Mt. Vernon, 618/241-9500 Grand Rapids, 616/656-0500 DST LEAT Sarnia, 519/332-4500
Chico, 530/961-9950 Quincy, 217/222-6168 Saginaw, 989/771-0200 Cincinnati, 513/489-3588 Laredo, 810/632-0002 Scarborough, 905/695-7878
Concord, 925/689-9880 Rockdale, 815/725-6720 Dayton, 937/461-4550 Waterloo, 519/884-1220
Fontana, 909/357-9898 Rockford, 815/874-9461 MINNESOTA Mt. Vernon, 740/392-2100 UTAH
Fresno, 559/237-9131 Springfield, 217/523-8337 Duluth, 218/628-2825 Paragon Services & Supply Logan, 435/753-7310 QUEBEC
Gardena, 310/327-5070 Waukegan, 847/623-8770 Eden Prairie, 952/828-0800 Lima, 419/224-1988 Ogden, 801/732-1881 Montreal, 514/459-3301
Gilroy, 408/848-3099 W. Chicago, 630/231-4453 Mankato, 507/345-7856 LEAT Salt Lake City, 801/972-1036 Rimouski, 418/725-3750
Hayward, 510/266-0200 Wheeling, 847/459-7727 Marshall, 507/532-0198 Euclid, 216/692-2778 Saguenay, 418/696-1221
Lodi, 209/334-2530 Braas Mountain Iron, 218/749-8663 VERMONT Sept-Îles, 418/962-3232
Los Angeles, 323/728-0281 Elgin, 874/760-6630 St. Paul, 651/631-2430 OKLAHOMA Barre, 802/622-3400 Sherbrooke, 819/563-5732
Modesto, 209/529-0261 Waite Park, 320/656-1111 Lawton, 580/248-2211 St-Hubert, 450/445-0633
Oxnard, 805/487-4877 INDIANA Braas Millerton, 580/746-2225 VIRGINIA St-Hyacinthe, 450/774-3050
Palmdale, 661/948-8436 Columbus, 812/379-2329 Eden Prairie, 952/937-8902 Muskogee, 918/682-3611 Chesapeake, 757/487-0311 Trois-Rivières, 819/374-2788
Sacramento, 916/455-1990 Crawfordsville, 765/362-7227 Oklahoma City, 405/943-3316 Covington, 540/962-7161 Quèbec City, 418/657-3000
Salinas, 831/758-3345 Elkhart, 574/293-4343 MISSISSIPPI Tulsa, 918/459-6919 Harrisonburg, 540/434-1919
San Diego, 858/565-0092 Evansville, 812/423-7701 Columbus, 662/328-8041 Missouri Power Transmission Lynchburg, 434/239-7111 SASKATCHEWAN
San Fernando, 818/365-0300 Ft. Wayne, 260/422-6451 Grenada, 662/226-6800 Oklahoma City, 405/236-0594 Manassas, 703/393-2314 Hudson Bay, 306/865-2245
Santa Clara, 408/727-6408 Gary, 219/938-9200 Jackson, 601/373-3383 Stillwater, 405/372-6605 Richmond, 804/743-8000 Regina, 306/721-7233
Stockton, 209/943-2801 Hammond N., 219/931-3010 Laurel, 601/649-1321 Roanoke, 540/362-7695 Saskatoon, 306/931-7771
Turlock, 209/549-8155 Indianapolis, 317/248-2100 McComb, 601/684-3666 OREGON Winchester, 540/662-4800
Ukiah, 707/462-9766 Kendallville, 260/347-4135 Meridian, 601/482-0433 Albany, 541/926-5831 MOTION MEXICO
Victorville, 760/561-7270 Kokomo, 765/453-2550 Tupelo, 662/844-2119 Eugene, 541/342-5946 WASHINGTON For All Mexico Branches
Visalia, 559/651-0111 Lafayette, 765/448-6600 Lewis Supply Medford, 541/732-1552 Bellingham, 360/752-3303 From Mexico,
Moss Rubber LaPorte, 219/362-8526 Corinth, 662/287-6107 Portland, 503/460-0403 Longview, 360/425-4650 81-8321-5100
San Francisco, 650/871-6566 Muncie, 765/288-4474 Portland, 503/239-5021 Moses Lake, 509/765-4367 From U.S.,
Benicia, 707/746-1600 Richmond, 765/966-3528 MISSOURI Roseburg, 541/784-9003 Pasco, 509/547-0721 011-52-81-8321-5100
South Bend, 574/291-0770 Columbia, 573/814-0654 Salem, 503/585-7411 Seattle, 206/762-3800 CA Saltillo
COLORADO Terre Haute, 812/232-8344 Joplin, 417/781-0010 General Tool & Supply Spokane, 509/924-4800 CH Chihuahua
Denver, 303/399-1500 Warsaw, 574/268-0181 Kansas City, 816/587-8844 Portland, 503/226-3411 Tacoma, 253/572-7070 DF Mexico City
Ft. Morgan, 970/867-1045 Sedalia, 660/826-5661 Vancouver, 360/750-1464 GT Silao
Greeley, 970/336-6481 IOWA Springfield, 417/862-5300 PENNSYLVANIA General Tool & Supply JA Guadalajara
Pueblo, 719/546-0500 Ankeny, 515/965-1065 St. Louis, 314/770-2600 Allentown, 610/366-9034 Mukilteo, 425/249-5660 NL Monterrey
Cedar Rapids, 319/362-9940 Missouri Power Transmission Altoona, 814/941-8330 Seattle, 206/762-1500 QE Queretaro
CONNECTICUT Davenport, 563/391-8888 Cape Girardeau, 573/335-5546 Lancaster, 717/393-3901 Spokane, 509/795-3708
E. Windsor, 860/292-6091 Dubuque, 563/556-3022 Columbia, 573/474-1446 Monroeville, 412/856-8034
Wallingford, 203/294-5427 Ft. Dodge, 515/573-5753 O’Fallon, 636/474-6522 New Castle, 724/654-6411 WEST VIRGINIA
Ft. Madison, 319/372-6611 Rolla, 573/364-8009 Philadelphia, 610/616-8000 Charleston, 304/744-0201
DELAWARE Muscatine, 563/263-3452 Springfield, 417/869-4014 Pittsburgh, 412/787-1990 Fairmont, 304/368-6300
Delmar, 302/462-3130 Ottumwa, 641/682-5401 St. Louis, 314/421-0919 Reading, 610/376-7163 Huntington, 304/525-6706
Sioux City, 712/258-0595 Van Buren, 573/323-1260 Williamsport, 570/322-2439
Waterloo, 319/235-7167 York, 717/848-1102 WISCONSIN
FLORIDA MONTANA Appleton, 920/731-4121
Bartow, 863/533-0574 KANSAS Billings, 406/252-6641 PUERTO RICO Eau Claire, 715/833-2440
Clewiston, 863/983-5500 Dodge City, 620/227-6080 Missoula, 406/542-6692 Toa Baja, 787/251-1550 Fond Du Lac, 920/923-7500
Ft. Pierce, 772/464-5537 Salina, 785/826-9970 Helena, 406/449-6318 Green Bay, 920/983-6604
Jacksonville, 904/757-5080 Topeka, 785/233-6500 RHODE ISLAND Janesville, 608/754-4199
Miami/Miramar, 954/704-8565 Wichita, 316/942-6700 NEBRASKA Warwick, 401/736-0515 La Crosse, 608/785-1200
Orlando, 407/298-0380 Hub Supply Columbus, 402/562-7406 Madison, 608/221-3328
Panama City, 850/769-2492 Wichita, 316/265-9608 Grand Island, 308/381-2279 SOUTH CAROLINA Marinette, 715/732-1714
Tampa, 813/626-1191 Lincoln, 402/467-1153 Columbia, 803/796-1071 Milwaukee S., 414/649-2400
Miller Industrial Solutions KENTUCKY Omaha, 402/344-7323 Florence, 843/395-0095 Portage, 608/742-5129
Cocoa, 321/632-4091 Bowling Green, 270/842-6195 Greenville, 864/288-7503 Racine, 262/554-0110
Daytona Beach, Carrollton, 502/732-8114 NEVADA Spartanburg, 864/578-1470 Sheboygan, 920/208-5600
386/255-4509 Lexington, 859/873-7212 Las Vegas, 702/651-9490 LEAT Waukesha, 262/896-3880
Deland, 386/736-3636 London, 606/878-6312 Reno, 775/355-0555 Greer, 864/877-1313 Wausau, 715/848-2994
Ft. Lauderdale, 954/491-6222 Louisville, 502/964-4804 NEW HAMPSHIRE Braas
Ft. Myers, 239/936-6264 Manchester, 603/641-5649 New Berlin, 262/780-1600
https://tinyurl.com/ycsr48c8
©2018 Motion Industries, Inc. 0M0618 00003W12566
INSIGHTS
By Bob Vavra, Content Manager
PlantEngineering.com
Strengthen, secure the supply chain 3010 Highland Parkway Suite 325
Downers Grove, IL 60515
Ph. 630-571-4070, Fax 630-214-4504
LUBRIPLATE®
SYN LUBE SERIES
THE ULTIMATE IN HIGH-PERFORMANCE,
SUPER MULTI-PURPOSE, FLUID LUBRICANTS
If you are still using different lubricants for each piece of equipment in your plant,
it’s time to reduce, simplify and consolidate with Lubriplate SYN LUBE Series
Super Multi-Purpose Lubricants. From air compressors and hydraulic systems
to chains, bearings and gear reducers, Lubriplate Syn Lube Series has you
covered. They significantly reduce the need to carry large inventories
of application specific lubricants.
Backed By:
Lubriplate ®
ESP
Complimentary Extra Services Package
Plant Surveys / Tech Support / Training
Newark, NJ 07105 / Toledo, OH 43605 / 800-733-4755 Color Coded Lube Charts & Machine Tags
LubeXpert@lubriplate.com / www.lubriplate.com Lubrication Software / Follow-Up Oil Analysis
T INSIDE
he science and art of lubrication often is as important as the
mechanical functions it enables. If one oil or grease worked
in all applications, in all temperatures and environments, and
on all equipment, this would be a simpler world. The laws of
physics aren’t that simple.
So we turn to researchers and engineers to continue to find new
ways to keep the wheels turning and to limit friction and wear. Their Combine
technologies
work continues, as new metals and alloys are developed and new
synthetic products are created. The products they develop will keep 31 for effectiveoil
our plants operating effectively and efficiently.
Sponsored by Lubriplate, Plant Engineering’s annual Lubrication analysis
Guide provides a comprehensive look at those products and how
they can be employed in your facilities. We also have a detailed look
at oil analysis from our content partner at the Society of Tribologists
and Lubrication Engineers (STLE). Their assistance in developing the
content for this year’s Lubrication Guide was invaluable.
“One of the
benefits that
As we take a look at lubrication as both an art and a science, we also
need to look deeper. The cost of effective lubrication can’t be mea- oil analysis
sured on a balance sheet. Effective lubrication management begins
with finding the right product for the job, but it also requires bet- has over most
ter lubrication management throughout the product lifecycle.
Measuring and managing lubrication can extend the life of other condition
both the oil or grease as well as the machine it serves.
Establishing an oil analysis program is the best monitoring
way to ensure you can improve equipment reli-
ability and save costly breakdowns. Lubrica- tools is it detects
tion isn’t a product, as we demonstrate
again this year. It is an investment, problems in both
every bit as important as the the fluid and the
machine it works with.
Invest wisely. PE
Bob Vavra
machine.
”
Content Manager
Motor
maintenance
36 trends:
6 factors to
evaluate
Motor repair or
replacement?
37 Start with a
motor failure
policy
Control system
migration:
40 Plan early and
collaborate
LUBRICATIONGUIDE
Lubriplate Lubricants American Chemical
AMSOIL Bechem SA Bel-Ray
Technologies
Newark, N.J. Superior, WI Vanderbijlpark, South Africa Farmingdale, NJ
Fowlerville, MI
www.amsoil.com www.bechem.co.za www.belray.com
www.lubriplate.com americanchemtech.com
150 630-770 HO-3 - - Essex Industrial Gear Oil 150 Anti-Wear Lubricant 150
220 900-1100 HO-4 - - Essex Industrial Gear Oil 220 Anti-Wear Lubricant 220
460 1935-2365 HO-6 - - Essex Industrial Gear Oil 460 Anti-Wear Lubricant 460
Spindle Oil
2 29-35 GG Oil - - Essex Spindle Oil 2 -
Way Oil
32 135-165 10-R - - Essex Slideway Oil 32 Way Oil 32
220 900-1100 SPO-255 - - Essex Slideway Oil 220 Way Oil 220
Cling Type Gear Shield - Gear Shield Extra Heavy - - Bechem Berugear HV 20 Molylube SF 100 OGL Med
Nuto H 32, DTE 24, DTE 10Ex 32 Regal R&O 32 - Galaxy R&O 32 -
Nuto H 46, DTE 25, DTE 10Ex 46 Regal R&O 46 - Galaxy R&O 46 -
Nuto H 68, DTE 26, DTE 10Ex 68 Regal R&O 68 - Galaxy R&O 68 -
Teresstic 150, DTE EH, DTE 10 Ex 150 Regal R&O 150 Chrysan 150 HD Circulating Oil Galaxy R&O 150 TecPlex 2150
SHC 630, DTE BB, Teresstic 220 Regal R&O 220 Chrysan 220 HD Circulating Oil Galaxy R&O 220 TecPlex 2220
SH460C 634, DTE HH, Teresstic Regal R&O 460 Chrysan 460 HD Circulating Oil Galaxy R&O 460 TecPlex 2460
Vactra 4 Way Lubricant 220 Chrysan 220 Way Oil Waylube 220 -
Mobilgear 600XP 150 Meropa XL 150 Chrysan 150 EP Gear Oil Gearlube EP 150 -
Mobilgear 600XP 320 Meropa XL 320 Chrysan 320 EP Gear Oil Gearlube EP 320 -
Mobil SHC 634 Clarity Synthetic Machine Oil 460 - Cylinder 460 -
Mobilgrease FM 222 - - - -
Mobil DTE FM - - - -
32 135-165 Perlube RO-32 Mobil SHC 624 Elapa 32 HUSKEY HLO Oil, ISO 32 HyDiamond Fluid 6Kp
46 194-236 Perlube RO-46 Mobil SHC 625 Elapa 46 HUSKEY HLO Oil, ISO 46 HyDiamond Fluid 6Kp
68 284-346 Perlube RO-68 Mobil SHC 626 Elapa 68 HUSKEY HLO Oil, ISO 68 HyDiamond Fluid 6Kp
32 135-165 Perlube AW-32-S Mobil DTE 10 Excel 32 Light AW 32 HUSKEY HLO Oil, ISO 32 Syn-Nth Hydraulic Fluid
46 194-236 Perlube AW-46-S Mobil DTE 10 Excel 46 Medium AW 46 HUSKEY HLO Oil, ISO 46 Syn-Nth Hydraulic Fluid
Heavy Medium
68 284-346 Perlube AW-68-S Mobil DTE 10 Excel 68 HUSKEY HLO Oil, ISO 68 Syn-Nth Hydraulic Fluid
AW 68
Spindle Oil
2 29-35 Perlube S-2 - Spindle Oil 000 - -
Way Oil
32 135-165 Perlube WL-32 - Way Lube 1405 - -
Molybdenum Disulfide
NLGI 2 Perlube MC-2 - High Temp Moly #2 HUSKEY Molyplex Grease PIN-TAC
Extreme Pressure Grease
Hi-Tek R&O Oil 32 - Hydra-Plate Fluid ISO 32 - 6401 Monolec R&O Compressor/Turbine Oil
Hi-Tek R&O Oil 46 - Hydra-Plate Fluid ISO 46 Anderol 3046 6402 Monolec R&O Compressor/Turbine Oil
Hi-Tek R&O Oil 68 - Hydra-Plate Fluid ISO 68 Anderol 3068 6403 Monolec R&O Compressor/Turbine Oil
Hi-Tek R&O Oil 150 - Hydra-Plate Fluid ISO 150 Anderol 3150 6405 Monolec R&O Compressor/Turbine Oil
Hi-Tek R&O Oil 220 - Hydra-Plate Fluid ISO 220 - 6406 Monolec R&O Compressor/Turbine Oil
Hi-Tek AW Hydraulic Oil 32 2284-32 Premium Hydraulic Oil ISO 32 - 6107 Monolec Hydraulic Oil
Anderol BioGuard
Hi-Tek AW Hydraulic Oil 46 2284-46 Premium Hydraulic Oil ISO 46 6110 Monolec Hydraulic Oil
FRHF 46
Anderol BioGuard
Hi-Tek AW Hydraulic Oil 68 2284-68 Premium Hydraulic Oil ISO 68 6120 Monolec Hydraulic Oil
FRHF 68
Hi-Tek Way Lubricant 68 2085-68 Way-Tac Fluid ISO 68 - 1602 Duolec Industrial Gear Oil
Hi-Tek Way Lubricant 220 2085-220 Way-Tac Fluid ISO 220 - 6315 Monolec Way Lubricant
Super EP Gear Oil 68 2032-68 H-P Industrial Gear Oil ISO 68 - 1602 Duolec Industrial Gear Oil
Super EP Gear Oil 150 2032-150 H-P Industrial Gear Oil ISO 150 - 1604 Duolec Industrial Gear Oil
Super EP Gear Oil 320 2032-320 H-P Industrial Gear Oil ISO 320 Anderol 5320 Plus 1606 Duolec Industrial Gear Oil
Superfilm Steam Cylinder Oil 460 6531-460 PERMA-GEAR INDUSTRIAL ISO 460 - 460 Almasol Worm Gear Lubricant
Super Blue Goo - Gear-Guard Synthetic - 5100 Pyroshield Syn Open Gear Grease
32 135-165 ETC R&O ISO 32 - Turboflo R&O 32 Bio AW Turbine R&O 32 Sapphire Hi-Power 32
46 194-236 ETC R&O ISO 46 - Turboflo R&O 46 Bio AW Turbine R&O 46 Sapphire Hi-Power 46
68 284-346 ETC R&O ISO 68 - Turboflo R&O 68 Bio AW Turbine R&O 68 Sapphire Hi-Power 68
150 630-770 ETC R&O ISO 150 - Turboflo R&O 159 - Sapphire Hi-Torque 150
220 900-1100 ETC R&O ISO 220 - Turboflo R&O 220 - Sapphire Hi-Torque 220
Spindle Oil
2 29-35 - - - - -
Way Oil
32 135-165 Clammy Oil ISO 32 - - Bio SW Slide Way 32 -
220 900-1100 Clammy Oil ISO 220 - - Bio SW Slide Way 220 -
Engranaje AGMA 4 EP
150 630-770 - Enduratex EP 150 Bio EP Gear Oil 150 Sapphire Hi-Torque 150
ISO 150
Engranaje AGMA 6 EP
320 135-1650 - Enduratex EP 320 Bio EP Gear Oil 320 Sapphire Hi-Torque 320
ISO 320
460 1935-2365 - - Enduratex Mild WG 460 Bio SynXtra Gear Oil 460 Sapphire Hi-Torque 460
Molybdenum Disulfide
NLGI 2 - - Precision XL 5 Moly EP 2 - Sapphire Hi-Load 2
Extreme Pressure Grease
FoodLube Hi-Power /
H1 Fluid - - - Purity FG Fluid -
Hi-Torque
Performance Plus R&O 32 - 112 HTC Oil ISO 32, 254 HTC Supreme ISO 32 Shell Turbo T 32 -
Performance Plus R&O 46 - 112 HTC Oil ISO 46, 254 HTC Supreme ISO 46 Shell Turbo T 46 -
Performance Plus R&O 68 - 112 HTC Oil ISO 68, 254 HTC Supreme ISO 68 Shell Turbo T 68 -
Performance Plus R&O 150 - 112 HTC Oil ISO 150, 254 HTC Supreme ISO 150 Shell Morlina S3 BA 150 -
Performance Plus R&O 220 - 112 HTC Oil ISO 220, 254 HTC Supreme ISO 220 Shell Morlina S3 BA 220 -
Performance Plus AW 32 - 112 HTC Oil ISO 32, 254 HTC Supreme ISO 32 Shell Tellus S2 MX 32 XL7325/032 Syn AW Hydraulic Fluid
Performance Plus AW 46 - 112 HTC Oil ISO 46, 254 HTC Supreme ISO 46 Shell Tellus S2 MX 46 XL7325/046 Syn AW Hydraulic Fluid
Performance Plus AW 68 - 112 HTC Oil ISO 368 254 HTC Supreme ISO 68 Shell Tellus S2 MX 68 XL7325/068 Syn AW Hydraulic Fluid
- - 112 HTC Oil ISO 32, 254 HTC Supreme ISO 32 - XL7345/002 Syn Spindle, Twister Ring Oil
- - 112 HTC Oil ISO 46, 254 HTC Supreme ISO 46 Shell Morlina S2 BL 10 XL7345/010 Syn Spindle, Twister Ring Oil
Performance Plus Way Oil 32 - 160 Moly Slide & Way Lube ISO 32 Shell Tonna S2 M 32 XL7360/032 Syn Way Lube
Performance Plus Way Oil 68 - 160 Moly Slide & Way Lube ISO 68 Shell Tonna S2 MX 68 XL7360/068 Syn Way Lube
Performance Plus Way Oil 220 - 160 Moly Slide & Way Lube ISO 220 Shell Tonna S2 MX 220 XL7360/220 Syn Way Lube
294 Supreme Gear Lube ISO 320, 293A Supreme Gear Lube No
Performance Plus Gear Oil 320 Santotrac UHE 320 Gear Oil Shell Omala S2 GX 320 XL7316/320 Syn EP Gear Lube
Tack ISO 320
- Santotrac UHE 460 Gear Oil 147 Steam Cylinder Oil Shell Morlina S4 B 460 XL0835/460 Syn EP Gear Oil
- - 200S Silver Streak Multilube Shell Gadus S1 OG 1600 XL0835/320 Syn EP Gear Oil
221 Moly Ultra #2, 229 Ultra Red Supreme #2, 238 Ultra
- - Supreme #2, 274 Moly EP Synthetic Plus #2, 219 Syn Force Shell Gadus S2 V220 2 XL0LC2/002 Li Complex Grease
Green
221 Moly Ultra #2, 229 Ultra Red Supreme #2, 238 Ultra
- - Supreme #2, 274 Moly EP Synthetic Plus #2, 219 Syn Force Shell Gadus S3 V460D 2 XL0EP2/002 Syn MoS2 EP Grease
Green
280 Food Grade HTC, 276 Synthetic Food Grade Gear Lube, 269
- - - XL0855/032 Syn H1 Hi Temp Fluid
Hydraulic Oil H-1
- - 264 Pure Synthetic Hydraulic Oil Shell Morlina S4 B 220 XL7325/032 Syn PAO AW Fluid
Spindle Oil
2 29-35 Drosera MS 2 - - -
Way Oil
32 135-165 Drosera H 32 32-SF Way Lube - Mobil Vactra No 1
150 630-770 Carter EP 150 Super Gear Lube 150 Omnigear 150 EP Mobilgear 600 XP 150
320 135-1650 Carter EP 320 Express Gear Lube GH-90 Omnigear 320 EP Mobilgear 600 XP 320
460 1935-2365 Cylan WG 460 Express Lube JK-140 Chemlube 634 Mobil SHC 460
Molybdenum Disulfide
NLGI 2 Multis Complex ET Moly - - Mobilgrease XHP 222 Special
Extreme Pressure Grease
46 134 Syn Lube 46 SAP 3000 PCI Bechem Berusynth HC 46 Synthetic PAO Lube
68 139 Syn Lube 68 SAP 3000 PCJ Bechem Berusynth HC 68 Synthetic PAO Lube
100 150 Syn Lube 100 SAP 3000 PCK Bechem Berusynth HC 100 Synthetic PAO Lube
150 131 Syn Lube 150 SAP 3000 PCL Bechem Berusynth HC 150 Royal Purple Synfilm 150
46 145 - SAP 2000, SAP 4000 - Compressor Oil 46 Royal Purple Parafilm 46
100 99 - SAP 2000, SAP 4000 - Compressor Oil 100 Royal Purple Parafilm 100
150 105 - SAP 2000, SAP 4000 - Compressor Oil 150 Royal Purple Parafilm 150
COMPRESSOR LUBRICANTS
Best-Wade Petroleum Chevron Lubricants Chrysan Industries Comet Supply Daubert Chemical
Ripley, TN San Ramon, CA Plymouth, MI Washington, IL Chicago, IL
www.bestwade.com www.chevronlubricants.com www.chrysanindustries.com www.cometsupply.com www.daubertchemical.com
15 120 - - - -
46 134 Perlube SYN-COMP-46 Mobil SHC Rarus 46 Primus UCBO Compressor Oil 46 HUSKEY HI-LO Oil, ISO 46 SYN-Air
68 139 Perlube SYN-COMP-68 Mobil SHC Rarus 68 Primus UCBO Compressor Oil 68 HUSKEY HI-LO Oil, ISO 68 SYN-Air
100 150 - - Primus UCBO Compressor Oil 100 HUSKEY HI-LO Oil, ISO 100 SYN-Air
150 131 Perlube SYN-COMP-150 - Primus UCBO Compressor Oil 150 HUSKEY HI-LO Oil, ISO 150 -
68 87 - - Compressor Oil 68 - -
220 105 - - - - -
46 136 - Mobil DTE 846 Compressor Oil 46 HUSKEY N-500 Oil, ISO 32 HyDiamond Fluid 15Kp
220 105 - - - - -
15 120 - - - - -
32 160 - - - - -
SynComp P 32 2015-32 Compresyn HD PLD ISO 32 - 9032 Monolec Syn Industrial Oil
SynComp P 46 2015-46 Compresyn HD PLD ISO 46 Anderol 3046 9046 Monolec Syn Industrial Oil
SynComp P 68 2015-68 Compresyn HD PLD ISO 68 Anderol 3068 9068 Monolec Syn Industrial Oil
SynComp P 100 2015-100 Compresyn HD PLD ISO 100 Anderol 3100 9100 Monolec Syn Industrial Oil
SynComp P 150 2015-150 Compresyn HD PLD ISO 150 Anderol 3150 9150 Monolec Syn Industrial Oil
Syncomp SS 46 2057-46 Compresyn 250 ISO 46 Anderol S 46 9046 Monolec Syn Industrial Oil
Syncomp SS 100 2057-100 Compresyn 250 ISO 100 Anderol S 100 9100 Monolec Syn Industrial Oil
Inquire 6421-15 - - -
COMPRESSOR LUBRICANTS
Safety-Kleen SantoLubes Schaeffer Shell Lubricants Thermal-Lube
Richardson, TX Spartanburg, SC St. Louis, Mo Houston, TX Pointe-Claire, QB, Canada
http://performanceplusoils.com www.santolubes.com www.schaefferoil.com http://shell.us/lubricants http://thermal-lube.com
- - 158 Pure Synthetic Compressor Oil ISO 32 Shell Corena S4 R 32 XL7330/032 Syn PAO Compressor Lube
- - 158 Pure Synthetic Compressor Oil ISO 46 Shell Corena S4 R 46 XL7330/046 Syn PAO Compressor Lube
- - 158 Pure Synthetic Compressor Oil ISO 68 Shell Corena S4 R 68 XL7330/068 Syn PAO Compressor Lube
- - 158 Pure Synthetic Compressor Oil ISO 100 Shell Morlina S4 B 100 XL7330/100 Syn PAO Compressor Lube
- - 158 Pure Synthetic Compressor Oil ISO 150 Shell Morlina S4 B 150 XL7330/150 Syn PAO Compressor Lube
- - 254 HTC Supreme ISO 46 Shell Corena S3 R 46 XL8330/046 Synth Compressor Lube
112 HTC Oil ISO 32, 254 HTC Supreme ISO 32, 158 Pure Synthetic
- - Shell Turbo S4 GX 32 XL7331/032 Syn Ester Compressor Fluid
Compressor Oil ISO 32
112 HTC Oil ISO 46, 254 HTC Supreme ISO 46, 158 Pure Synthetic
- - Shell Turbo S4 GX 46 XL7331/046 Syn Ester Compressor Fluid
Compressor Oil ISO 46
112 HTC Oil ISO 32, 254 HTC Supreme ISO 32, 158 Pure Synthetic
- - - XL7331/032 Syn Ester Compressor Fluid
Compressor Oil ISO 32
46 145 Dacnis SB 46 - PS 46 -
68 87 Dacnis SB 68 - PS 68 -
100 99 Dacnis SB 100 - PS 100 -
150 105 - - PS 150 -
220 105 - - PS 220 -
32 160 - - - -
CFE Media’s
New Products for Engineers Database
www.plantengineering.com/NP4E
By Jeanna Van Rensselar, Society of Tribologists and Lubrication Engineers (STLE)
Combine technologies
for effective oil analysis
Vibration analysis, thermography, and ultrasound are more valuable together.
C
ost-effective, comprehensive and presence of solid contaminants, moisture, and
proven, oil analysis is an extreme- lubricant health. “In addition to working in the
ly powerful condition monitoring proactive zone, oil analysis is an excellent tool to
tool. Those skeptical of its bene- use within the predictive zone,” Spurlock said.
fits are likely not fully or correctly “When sampled from the correct location, follow-
leveraging its awesome range of ing best practice sampling procedures and utilizing
capabilities. a comprehensive approach to sample testing, oil
Getting the most from oil analysis starts with analysis can determine the presence of wear debris
setting up the program correctly and continues very high on the P-F curve.”
with thorough follow up. For some organizations, One of the benefits that oil analysis has over
it makes sense to bring in expert help in the form most other condition monitoring tools is it detects
of reliability consultants who will initiate and man- problems in both the fluid and the machine. In
age the program. addition, it may detect defects earlier than other
“Acquiring data without having a process to technologies such as thermography and ultra-
organize and follow up with the information can sound. For this reason, oil analysis is usually the
lead to confusion and frustration for users,” said first line of defense.
David B. Doyle, CLS, OMA I, OMA II, general Among the many benefits of oil analysis are:
manager of ALS Tribology. “The challenge today
is taking the data that historically has been gener- • Longer equipment life. Oil analysis ensures
ated and report it in such a way that it provides machinery is being lubricated optimally while
more value for the user. Reporting data without also monitoring issues such as wear and con-
a process for follow up and ownership limits the tamination. Wear particle analysis—the cor-
value that is available from using these condition nerstone of oil analysis—is amazingly effective
monitoring tools.” at flagging and predicting problems before
they start to negatively affect equipment life.
Oil analysis benefits
According to RCL platform leader for Allied • Extended lubricant life. Oil analysis yields a
Reliability Matt Spurlock, oil analysis is the clear picture of the condition of the lubricant
one technology that can actually so that it never has to be changed prematurely.
M More
monitor equipment health proac- This can, in some cases, more than double the
tively—before damage occurs. This filter change and drain intervals. Eliminating
SOLUTIONS includes the ability to monitor the even one oil change a year saves money in
material and labor time.
Performance analysis
In considering the issues of oil analysis, performance is a basic step that often • Reduced equipment downtime. Oil analysis
is neglected. gives maintenance personnel the opportunity
to detect and correct issues before they cause
It involves comparing actual operating statistics with the manufacturer’s original equipment shutdown. On-the-road break-
parameters—usually posted on the machine’s nameplate. These statistics also downs, in particular, are expensive. The cost
are available in the equipment manual, online, or via the manufacturer’s rep. of oil analysis pales in comparison.
Combined with oil analysis, supplemental condition monitoring methods will
be able to detect the vast majority of equipment issues—hopefully before they • Monitoring of viscosity and acidity. Know-
affect operations. If one method detects an anomaly, experts recommend ing the oil’s viscosity means knowing if it is
employing a second technology for confirmation. adequately lubricating the parts. The base
and have a positive impact on safety and environmental programs 3. Organizational systems—operating procedures and decision
by forestalling unexpected events. making.
4. Reliability, availability, and maintainability. This provides So for most equipment, oil analysis will be the most cost-
an integrated analysis of expected system performance based on effective method of determining the health of the equipment and
system design, operations, and maintenance. It is a key component the fluid. Oil analysis becomes exponentially more effective when
of lifecycle cost and asset management programs. teamed with complementary technology such as thermography
or vibration analysis. Organizations that don’t already have an oil
5. Risk-based inspection. This involves defining appropriate analysis program in place can either set one up with a few simple
inspection technique, and frequency based on damage conse- steps or opt for a reliability services provider that will design and
quences and probability of failure. Examining risks enables optimum administer the program for them.
inspection programs. “Oil analysis, thermography, and vibration analysis are each
condition monitoring tools that, when used in combination, can
6. Root cause analysis. This identifies the root cause of failure provide a fuller picture of an asset’s current health,” Doyle said.
and identifies actions that will prevent recurrence. The process “The challenge in applying these various tools is to be able to
investigates three failure causes: combine the information in such a way that one data comple-
1. Physical or technical ments the others and is easily understood by the end-user and
2. Human errors asset manager.”
Figure 1: Accord-
ing to research,
just more than
one-half of plants
have a policy of
automatically
replacing failed
electric motors
below a certain
horsepower rat-
ing. Image cour-
tesy: EASA/Plant
Engineering
F
or many industrial plants, maintenance remainder (21%) replaced. Within the repaired elec-
strategies and decisions relating to the elec- tric motor group, mechanical repairs were the most
tric motors in use are among their most common (49%), compared with electrical rewinds
critical. Without question, motors are the (30%). Further, over the past three years, mechani-
primary workhorses for many of these plants—driv- cal repairs are trending higher, while the electrical
ing machinery, pumps, conveyors, and other vital rewinds are declining (Figure 2).
equipment. So when they don’t work properly or What are some of the reasons for these motor
fail, the impact on regular plant operations can be repair trends?
enormous.
When faced with an ailing or failed motor, plant 1. Availability of a suitable
operators typically consider whether to repair or replacement
replace it. According to a 2014 study conducted by Any time an electric motor fails, the application
Plant Engineering magazine for the Electrical Appa- should be reviewed. Over time, it’s common for
ratus and Service Association (EASA), just more processes to change, and this can alter motor load-
than one-half of plants have a policy of automati- ing and duty cycles. When a failure occurs, consider
cally replacing failed electric motors below a certain any such changes that have taken place and how
horsepower rating. While that horsepower rating they may have affected the suitability of the motor.
varied depending upon the plant’s installed motor If nothing has changed, this assessment will be very
population, the average rating was 30 hp (Figure 1). quick.
While such policies address a portion of the motors Other times, it could be more extensive. If the
used at most plants, they do not cover what occurs motor is deemed acceptable for the application, the
with those motors. That question was addressed in a decision-making process can move forward. The
more recent research project commissioned by EASA repair-replace flow chart (Figure 3) can be helpful
that focused on the disposition of electric motors for this process.
considered for repair. The research showed that just Motors manufactured with atypical features,
over three-quarters (79%) were repairable, with the Continued on page 38
W
hen a motor fails, there are two options: repair cause failure analysis (RCFA). Once the reasons behind chronic
or replace. The best option for a given motor motor failures have been identified, a business case can be built
depends on a variety of factors. Today’s cost to and corrective action can begin. For example, if a harsh environ-
repair or replace plays a relatively small role in ment causes frequent motor failures, replace the motors with
the big picture. severe duty motors—increasing motor reliability and reduc-
Establishing a motor failure policy and repair guidelines can ing downtime. Similarly, a motor with damaged windings may
help reduce downtime, lower energy expenses, and maximize indicate an electrical issue at the plant.
capital investments. Knowing the game plan before a motor Replacing oversized, under-loaded motors—those running at
fails enables informed, data-driven motor-management deci- less than 50% of their capacity—with smaller, premium efficient
sions that consider safety, risk, and costs. A motor failure policy motors that better match the load requirements reduces the
also helps procure the appropriate equipment and services in cost of capital expenditure and increases the motor’s operating
advance—getting the plant back up and running sooner. efficiency, reducing energy spend.
A strong motor failure policy should consider the following:
3. Communicate your plan.
1. Determine your horsepower breakpoint. For critical motors, the cost of downtime will far exceed the
Depending on your electric rate, repair cost, distributor dis- cost to either repair or replace the motor. But that doesn’t mean
count on new motors, the efficiency of your failed motor, and there isn’t time to apply these principles.
its annual run-hours, it may be more cost-effective to replace To ensure continuity, the motor failure plan should be com-
your motor than repair it. municated and transparent to all equipment operators and
Some asset management system add-ons enable you to calcu- maintenance technicians. Place easily identifiable tags on each
late near-real-time motor repair-versus-replace business cases, motor to communicate the correct course of action upon that
in which case your policy document should outline the proce- motor’s failure. Use the tag to identify whether to repair or
dure and assumptions to be used in the calculation. However, replace the motor.
facilities without this technology may find it helpful to calculate If replacing, indicate where to find its spare, whether on-site
their horsepower breakpoint. or stocked off-site with a contracted vendor. For motors not
To calculate the horsepower breakpoint, evaluate the costs stocked on-site, check availability of spares quarterly. Many
for repairing as well as replacing common motor sizes, includ- motor manufacturers produce motors in batches, meaning the
ing full lifecycle operating costs. However, if a new motor is available stock for certain size and speed motors varies. Critical
expected to last longer than a repaired motor, consider only the and essential spare shortages can lead to higher prices or worse,
costs that the new motor will incur over the expected lifetime an operational shutdown.
of the repaired motor. Increasingly, firms use outside vendors to manage their spare
Then, calculate the horsepower and operating hours above parts inventory. In addition to reducing (or even eliminating)
which it becomes more cost-effective to repair a motor based inventory carrying costs, spares management firms can share
on your company’s payback or internal rate of return criteria. the risks associated with obsolescence, shrinkage, overstocking,
These calculations inform the facility’s particular rule of thumb. and depreciation. These supply-chain management vendors
For example, replace all motors falling below this horsepower also often bring industry-specific expertise on failure rates of
breakpoint; repair everything at and above it. similar equipment and benefit from economies of scale on the
Why consider lifecycle costs? Energy expenses comprise up price of spares they stock.
to 97% of a motor’s total lifecycle cost. Even a one-point rise in At the very least, establish a retainer agreement with the
efficiency translates into tremendous savings over the motor’s preferred motor supplier and repair shop to respectively ensure
service life. Considering full lifecycle costs may sway the deci- local availability of spares and guaranteed repair turnaround
sion to repair versus replace. times.
T
he time to modernize and optimize • What tasks should be done first?
your manufacturing facility’s day-to-
day operations has come. Change can • How do we reduce risk and keep operations
be hard—but managing that change can up and running?
be even harder. Every day, you and your team are
responsible for managing and executing policies • How do we manage our existing resources
and procedures, production, maintenance, safety, and transition from old to new processes?
and quality, as well as other production-related
tasks. Now, add to that workload the challenge • Do we even have enough qualified resources
of managing the upgrade and migration of the with the extra time to plan and execute the
plant’s legacy control systems. project on a full-time basis?
A process control system (PCS) migration proj-
ect, whether large or small, can be exciting, but • How do we manage the project scope, budget,
overwhelming. It requires an enormous amount schedule, and overall plans?
of work and can be risky without the right team
Strong upfront of experts and proper planning. • What are the hardware and software technol-
planning and So where to start? ogy needs?
budgeting leads An automation upgrade or migration should
to success. All deliver value throughout its entire lifecycle. Find- • What suppliers should we use?
images courtesy: ing the right solutions and resources takes time,
MAVERICK Tech- so planning is crucial. From a management per- How these questions are answered will have
nologies spective, the questions to ask are: a major impact on the project’s outcome. A bad
decision now will affect the manu-
facturing facility for years to come
or could require great expense to
fix. The success or failure of the
migration project largely depends
on proper upfront planning, inves-
tigation, and discovery.
Qualified resources
Before beginning on a migra-
tion project, consider the process
control team’s level of experience
and whether they really have the
time to define, design, configure,
and implement a control system
migration effort in addition to
their normal daily responsibili-
ties. A strong, qualified team of
engineers, operators, IT person-
nel, and maintenance technicians
is needed to collaborate and cap-
ture process knowledge.
Effort spent implemented in a phased approach, the automa- facility or unit for many years to come. The right
early pays for tion solutions provider also will help define the choice will have a positive effect on the facility’s
itself later. sequence of phases that best aligns with your ability to produce effectively and profitably. The
facility’s needs and requirements. operators will find the system easy to use, and
In FEL 3, a solutions provider will help work there will be room to improve and optimize the
through the planning and implementation stages process. The wrong choice can have the opposite
and will be supportive of phased approaches while effects.
helping identify and manage costs. Granted, a The supplier selection process should begin by
phased approach may cost a little more than if identifying the critical to quality (CTQ) elements
a control system is installed all at once, but the for the new control system. Input and collabora-
costs can be spread out over a longer period. These tion from operations, engineering, and mainte-
phased approaches are also inherently less risky nance are crucial for the selection of the next PCS.
and allow for less downtime than replacing the Getting everyone on board and in alignment is
entire control system as a single turn-key project. key to the support of the migration and success
Throughout all FEL phases, a solutions pro- of the project. When identifying CTQ elements,
vider will offer high-value upgrades to the control all automation projects should get the same con-
systems using innovative techniques and technol- sideration. A platform-independent solutions
ogy. This creates more value for the migration provider can work with stakeholders to outline
project. Newer technologies can extend what your your critical CTQ elements for an unbiased and
control system can do and will increase the value objective choice.
of the investment. After all, if you’re going to
migrate, it’s best to do it right the first time. Manage your success
Upfront planning and consulting an automation
Platform selection solutions provider are the keys to a successful
A new control system platform is a major invest- migration. The right guidance will help you
ment and is critical to operations. The indi- identify potential problem areas upfront and
viduals who have the responsibility to choose the consider such things as risk, safety, downtime,
supplier and system will set the course for the resource allocation, network traffic levels, data
integrity, cybersecurity, and more.
M More
SOLUTIONS
True team collaboration ensures efficient com-
munication and a high level of success. The right
automation solutions provider can help define
your team’s goals and be there at every stage of
Five reasons why system integrators are
the project. With everyone working together, you
critical assets for the IIoT can build your project plan based on the FEL pro-
The IIoT is transforming the industrial cess and ensure your decisions are remembered
landscape and system integrators who add positively for many years to come. PE
it to their core business offerings can have
Lynn Njaa is a senior consultant for MAVERICK
a powerful effect on their bottom line for
Technologies. MAVERICK Technologies is a CFE
enterprises in five ways. Media content partner.
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input #28 at www.plantengineering.com/information
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input #29 at www.plantengineering.com/information
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input #39 at www.plantengineering.com/information
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Study on Industry Standard Motor Repair Practice: Burnout Oven Incineration Winding Stripping
Dreisilker Electric Motors, Inc (DEM) performed a study on the burnout
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from high-tech portable instruments to online systems and comprehensive software. We have supplied
the world’s industries with high performance condition monitoring solutions for nearly 50 years, and we
are passionate about what we do. Our entire focus is developing world-class products for world-class
reliability and maintenance.
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Product line also includes a full range of industrial vacuum cleaning solutions – portable, continuous duty for
1-3 operators at one time, and central systems. VAC-U-MAX combustible dust vacs run only on compressed-
air and are ATEX tested and certified for for Class I and Class II hazardous area locations. VAC-U-MAX
explosion-proof electric-powered industrial vacs feature 55-gallons of collection capacity for Class II,
Group F & G combustible dust environments. VAC-U-MAX Flammable Liquid and Submerged Recovery
industrial vacuum cleaners are also ATEX certified with submerged recovery unit
rendering reactive powders inert. For more information about VAC-U-MAX and its
full range of process automation and plant hygiene solutions
visit www.vac-u-max.com. info@vac-u-max.com
(973) 759-4600 or (800) VAC-U-MAX
input #44 at www.plantengineering.com/information
pe201806_innovHLF_vacumax.indd 1 5/14/2018 5:27:09 PM
2018 Global Automation &
Manufacturing Summit
GAMS Agenda
REGISTRATION and LUNCH: 11:30 a.m. to 12:15 p.m.
System G
R
A
Integrator TE
IN
of the TE
M
S
Year S
Y
LL
A
G
I N
L L
A
C
Questions?
How will the competition be judged?
Contact Bailey Rice Control Engineering and Plant Engineering’s panel of judges will conscientiously evaluate
Director of Business all entries. Three general criteria will be considered for the selection of the System
and Market Development Integrator of the Year:
CFE Media • Business skills
brice@cfemedia.com • Technical competence
(630) 310-2598 • Customer satisfaction
P
ropane forklifts have long been the marketplace. The following are the
a key piece of equipment in most common myths associated with
plant and facility operations propane forklifts and the truth behind
across the globe. From their each.
first appearance in the 1950s, propane
forklifts commanded markets with their MYTH #1: Propane is a gas-
versatility and payload capacity. Pro- eous fuel, so it can’t be used
pane still powers more than 600,000 indoors.
forklifts across the United States today. Actually, one of the biggest advantages
Despite propane’s established repu- to using propane forklifts is the fuel’s
tation on the floors of manufacturing
plants, distribution centers, and facilities
of all kinds, a few misconceptions and
myths about propane forklifts permeate
versatility to operate inside, outside, on
concrete, or dirt.
Well-maintained propane forklifts
produce much lower levels of carbon
66
Advertorial
Airborne
Keeps Cooling Water Clean
Leaves Particles
Pollen
Protect: heat exchangers, spray nozzles,
Heat
Exchanger instrumentation, pump seals, I.E. & R.O.
Cooling
units, air compressors and the environment.
Tower Spray
Nozzles
Remove: airborne particles, sand, gravel,
algae, pollen, silt, scale, rust, microbiological
Instrumentation
Rust
growth, zebra mussels and other dirt
Water
particles down to micron size.
Filter
Applications: anywhere that dirt is
a problem– cooling water, process water,
O
R
Guaranteed. moving. ”
VAC-U-MAX compressed-air powered industrial vacuum
cleaners are engineered for 100% more suction power
for even the finest powders and combustible dusts - now Propane forklifts can handle small
ATEX Approved & Certified - the first line offering for
Class I and Class II hazardous area locations. Since 1954 loads as well as loads heavier than 10,000
VAC-U-MAX has provided “Intrinsically Safe” Industrial pounds. In fact, 70% of respondents to
Hygiene Solutions for flammable liquids, combustible dusts the PERC survey reported using pro-
and reactive powders.
Flammable Liquids Reactive Powders pane forklifts for loads between 5,000-
MDL55 23954 MDL55SR Combustible Dusts 10,000 pounds—34% actually reported
MDL15
using propane forklifts exclusively in
this weight class—in part because of the
varied applications for which forklifts
are used.
One example is Renze Display, a
company that prints, builds, and ships
state-of-the-art displays, graphics, and
trade show exhibits up to 5,000 pounds
from its Omaha, Neb.-based office and
Combustible Dusts warehouses. The company uses propane
MDL30 40008SS Combustible Dusts
MDL55 40012/3 (General Purpose)
forklifts to maneuver products between
(Food/Pharma)
Let us solve your industrial vacuum cleaning challenges. shipping bays, fabrication, and storage
Visit vac-u-max.com/vacuum or call 800-VAC-U-MAX. because they needed equipment that
ensured a healthy work environment
when doors were constantly opened and
closed between its office, manufacturing
shop, and warehouse.
Booth 121035
East Building
For Renze, the difference between
Level 2 using propane and electric forklifts was
the difference between sending a product
on time or disappointing a customer with
a late product because its forklifts were
recharging.
In multi-shift facilities where work
continues day and night, propane pro-
vides the quick refueling necessary to
keep materials moving. Swapping out an
empty propane cylinder for a full one
WET/DRY • AIR• OPERATED
WET/DRY AND
AIR OPERATED ELECTRICDRUM-TOP
& ELECTRIC DRUM-TOP • CONTINUOUS
• CONTINUOUS DUTY DUTY • COMBUSTIBLE
• COMBUSTIBLE DUST DUST takes less than a minute; so plants don’t
CENTRAL
CENTRAL SYSTEMS
SYSTEMS • CONTINUOUS-BAGGING ••LIQUID
• CONTINUOUS-BAGGING LIQUID&&
SLUDGE • FLAMMABLE
SLUDGE LIQUIDS
• FLAMMABLE LIQUIDS
SUBMERGED RECOVERY • METALWORKING • PHARMACEUTICAL • STEEL SHOT
SUBMERGED RECOVERY • METALWORKING • PHARMACEUTICAL • STEEL SHOT
need to purchase extra expensive bat-
INTERCEPT HOPPERS & PRE-SEPARATORS • HSE / INDUSTRIAL HYGIENE SOLUTIONS
INTERCEPT HOPPERS & PRE-SEPARATORS • HSE / INDUSTRIAL HYGIENE SOLUTIONS
M More
INNOVATIONS
Go to PlantEngineering.com and use the keyword ‘lift
trucks’ to find these and other articles:
WeHaveAnAnswerForThat.com
New Insulation
Aerocel ULP is ideal for hot and humid climates where moisture is always a problem.
® ™
HATS A
Engineers Database plantengineering.com/NP4E
P O S A BLE
DIS Y HARD
an increase in utility bills to constantly recharge the batter-
ies for an electric forklift fleet, too. These ongoing charges
R
SANITALINERS.
can begin to add up in overall facility costs, especially with
larger fleets.
In contrast, an investment in propane cylinders and storage
cages can last decades. Facilities can set up a fuel delivery or HAT
propane cylinder exchange program and fuel contract with Save time and money cleaning and
a local propane supplier to ensure an affordable price per sanitizing the inside of hard hats and suspensions.
gallon to make fuel management (and budgeting) simple.
HARDLINER is a soft disposable cloth liner that fits
MYTH #3: Electric forklifts are the only way inside the hard hat suspension.
to reduce emissions. Helps prevent the transfer of hair and scalp disease.
For companies that want to reduce their carbon footprint, Hardliner is an aid to help comply
electric forklifts may seem like the only answer. However, with OSHA 29 CFR 1910.132(a).
that’s not true by a long shot. Propane forklifts offer emis-
HARDLINER
TM
sions reductions for facilities still using older diesel forklifts,
commonly used in the 10,000-plus pound forklift market
where larger loads are being moved and power matters. Pro-
pane also offers reduced emissions compared with gasoline, For a Free Sample mention PE12
natural gas, and even electric forklifts. For information or a free sample contact: GKR Industries, Inc. 13653 S. Kenton Ave., Crestwood,IL 60445
Regardless of weight class, emissions are taking on an or call 800-526–7879 www.gkrindustries.com
ever-increasing importance around the country. Propane
can be a cost-effective solution to reducing emissions while input #18 at www.plantengineering.com/information
maintaining the power needed to
handle larger jobs. Recently, PERC
contracted with the Gas Technology
Institute (GTI) to execute a compara-
tive emissions analysis of forklifts. The
analysis found that propane forklifts
reduced greenhouse gas (GHG) emis- ALL-TEST PRO MD III™
sions by 16%, NOx emissions by 17%,
and SOx emissions by 15% compared www.alltestpro.com
with gasoline forklifts.
Compared with natural gas, pro-
pane forklifts reduce GHG emissions Your Key to Successful
by 11%. PERC also found that although Predictive Maintenance!
electric forklifts produce no emissions • Combine the power of
during operation, using propane fork- Motor Circuit Analysis
lifts can reduce SOx emissions by 76% (MCA™) and Electrical
compared to electric when total site- Signature Analysis (ESA)
to-source emissions are taken into to evaluate & trend your
account. entire motor system
Given the right setting, propane • Auto diagnosis providing
forklifts can help plant managers and an immediate health status
facility operations be more productive, report
while reducing costs and lowering a • Route-based testing &
forklift fleets’ emissions profile. To trending
learn more about how propane fork- Features
lifts can improve plant operations, visit
• Hand-held
propane.com/industrial. PE
• Lightweight
Jeremy Wishart is director of off-road • Portable Complete Energized & De-Energized Testing:
business development for the Propane Motors, Generators & Transformers
Education & Research Council.
ALL-TEST Pro delivers on the promise of true motor maintenance and troubleshooting, with
innovative diagnostic tools, software, and support that enable you to keep your business running.
PLANT ENGINEERING June 2018 • 65
input #19 at www.plantengineering.com/information
INNOVATIONS
Wideband receiver
The AMC588 is a wideband transceiver in AMC form factor from VadaTech. The modules are
suitable for software defined radio (SDR), SATCOM, 3G/4G micro and macro BTS, antenna
systems, research, and instrumentation. Each receiver and transmitter subsystem includes
quadrature error correction (QEC) and on-chip programmable digital filters. These
transceivers range in frequency from 300 MHz to 6 GHz. They offer flexible clocking,
observation channels for implementation of error correction functions, and sniffer
receiver channels that can monitor different frequency bands.
VadaTech Inc.
www.vadatech.com
Input #201 at www.plantengineering.com/information
shop.dreisilker.com 800.922.1882
Save
up to36
handheld packa
on
%
ges
• Rugged design for
harsh environments
Visit us at
Booth 806
input #22 at www.plantengineering.com/information
advertisement
This paper will outline several key steps that companies can take to help ensure
compliance of combustible dust regulations and discuss ways to prevent fugitive
dust buildup.
Overcurrent protection
Phoenix Contact has released single-channel, electronic PTCB overcurrent protection
with an adjustable range from 1 to 8 A. Due to the range, it is suitable for protecting
critical loads. It is compatible with standard terminal blocks and accessories, simplify-
ing integration and reducing inventory. The PTCBs are small, measuring in at just 6
millimeters wide. The devices come in two varieties: an adjustable device and a static
device with fixed nominal currents
rated at 2, 3, 4, and 6 A.
Phoenix Contact
www.phoenixcontact.com See all our products at:
Input #204 at www.plantengineering.com/information klsummit.com
BOILER TECH
SUPPORT
Topog-E® Gasket Company, formulates and mixes its
own rubber manufactures superior moldedrubber hand-
hole and manhole gaskets for steam, hot water boilers,
Quality • Performance • Value water heaters, softeners, deaerators, make-up tanks, and
www.avotraining.com other selected pressure vessels.
We Train It.
versus pressure.
AccuTrak® VPE-2000
For more
information contact:
SuperiorSignal.com/PME info@topog-e.com
400 AMP
PLUGS & RECEPTACLES
DIGITAL
REPORTS
This digital report highlights technologies
Maximum
that enable Industrial Internet of Things,
Safety
IIoT-related products and strategies.
Easiest to Including easier real-time sensor data
Operate access via tablets, PC-based control, data
analytics, smarter machines, cybersecurity,
Superior
Performance and many more related topics.
2018
D i g i ta l
R epoRt
Featuring: IIoT:
Machines,
Silver-Nickel, Equipment &
Asset Management
Spring-Loaded,
Butt-Style Contacts
To download this digital report visit:
www.plantengineering.com/DigitalReport/
lloTMEAM
Input #103
#100 at plantengineering.hotims.com Input #104
#100 at plantengineering.hotims.com Input #105
#100 at plantengineering.hotims.com
70 June
70 • • Month 2018 PLANT
2014 ENGINEERING
PLANT ENGINEERING www.plantengineering.com
When Having Exactly the Right
Rental Equipment Matters
PRODUCTMART
?
In Stock-Factory Direct IN YOUR SHOP?
www.mistcollectors.com
workbenchmarket.com
Tel: 1-800-645-4174
Input #106 at plantengineering.hotims.com
Belt/Sheave
1-800-72-SHIMS (1-800-727-4467)
Reader
CONTENT SPECIALISTS/EDITORIAL
Advertiser Page Service # Web site
BOB VAVRA, Content Manager
BVavra@CFEMedia.com
ABB Motors & Mechanical C-4 27 www.Baldor.com
EMILY GUENTHER, Associate Content Manager
EGuenther@CFEMedia.com
Aeroflex USA 64 17 www.aeroflexusa.com
AMANDA PELLICCIONE, Director of Research
ALL-TEST Pro, LLC 65 19 www.alltestpro.com 860-432-4767, APelliccione@CFEMedia.com
CHRIS VAVRA, Production Editor
AutomationDirect Gate C-2 1 www.automationdirect.com CVavra@CFEMedia.com
Yaskawa America, Inc. Drives & Motion Division 1-800-YASKAWA yaskawa.com For more info http://go.yaskawa-america.com/yai1167
For more than 100 years, we’ve set out to do things better. And that’s still our goal
today. Every day we produce the AC, DC and variable speed motors you trust and
prefer from Arkansas, Oklahoma, Mississippi, Georgia, and North Carolina.
We are proud to continue to offer the same products and service you prefer with
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Baldor.com
input #27 at www.plantengineering.com/information