Lathe Operation ManualEN V80
Lathe Operation ManualEN V80
Lathe Operation ManualEN V80
LATHE (900T)
User Guide
By:syntec
Ver:8.00
Date:2001/07/01
CNC Lathe Controller Manual
版本更新記錄
項次 更改內容紀錄 更改日期 作者 更改後版本
初版定稿
01 2001/07/01 V8.0
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Table Of Contents
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3.2 HOME.............................................................................................................50
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CNC LATHE
Global Data
Rapid Teach
System Manger
Line Teach
Step
Continue
Zoom
Graph Reset
Abort
Simu. Setting
File Manager
New File
Copy File
Delete File
Import
Export
RS232 Import
RS232 Export
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Screen
(5)
(7)
(6)
(8)
Meanings For Fields on the Display:
(1)Program Number
(2)Title
(3)Time
(4)Date
(5)Data Input
(6)Hint
(7)Status
(8)Function Key Switch
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1.3.1 F1:Position
This selection displays coordinate settings of current position. It can also be
used to reset the position of relative coordinate. Pressing function key, F1,
under the main menu to enter this selection
(Note:This is the first screen when the system is booted up)
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1.3.1.1 F1:Coor.
Function:Switch Coordinate Display。
Operation:Under the Position submenu, whenever users press F1 key, the
values and coordinate on the left corner of the display will toggle among the
four different coordinates with bigger fonts as shown in the following figure:
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Operation:Under the Position submenu, press "F5 " key and the following
screen will show up. By pressing "F1 " key, then users can begin to set the
auto machine coordinate settings of G54~G59 one by one. (The system
needs to be in manual date input (MDI) mode.)
1. “External Shift” : operator can set the all coordinate G54..G59 at the same
time .
2. CNC default G54 ,if user don’t set any G54..G59 in the NC file
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1.3.2 F2:Program
This selection provides users with program file management and editing. With
a full screen editor, users can use arrow keys(↑、↓、←、→)to move the
cursor to anywhere on the screen for editing purpose. Pressing F2 under the
main menu to enter this selection. The full screen editor is shown as follows:
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1.3.2.4 F6:EDIT
Function : Edit sub function “ Search “ “Replace” “Goto line” “Copy line””Insert
line”
Operation : user can use this menu for more edit sub function
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1.3.2.5 F7:Teach
Function: Teach now absolute coordinate to NC files
Operation:Under Program submenu, press F6”Teach”
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1.3.2.6 F4:Simulation
Function: Simulating the workpiece program can prove the accuracy of the
editing program.
Operation:Under Program submenu, press F4
1.3.2.6.2 F2:Continue
Function: To simulation NC file one time .
Operation: Under Program submenu, press F4 “Simulation” and then
F2”Continue” .The operator can use this function to check NC file whole
picture ,when push button.
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1.3.2.6.3 F3:Zoom
Function: To enlarge the workpiece graph.
Operation: Under Program submenu, press F4 and then F3.The operator
can use the “←”,”↑”,”→”, ”↓” cursor to move the frame to the determined
area. And use “PageUp” “PageDn” to Enlarge this area .
1.3.2.6.5 F6:Abort
Function: To abort simulation action
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Key Selections:
1.3.2.7.1 F1:New File
Operation:Step 1: A dialog box will prompt users with “New File ”. Type
in the new file name and press 【ENTER】.
Step 2: An empty screen shows up waiting users to type in a
new program.
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1.3.2.7.4 F4:Import
Function:Input file from floppy.
Operation:Insert a disk to the floppy drive and then press F4. Select a
file name by pressing(↑、↓、←、→). Press【ENTER】
to input the file from a floppy disk.
P.S.
1. FLOPPY DISK FILE FORMAT IS ASCI CODE
2. SYNTEC CNC ALSO CAN ACCEPT *.ZIP FORMAT ,WHEN IMPORT
FROM FLOPPY DISK ,CNC WOULD UNZIP AUTOMATICALLY
3. IF NC FILE TOO BIG ,OPERATOR CAN USE MORE THAN ONE
FLOPPY DISK TO INPORT NC FILE , SEPARATES A BIG FILE TO
SOME FLOPPY DISKS ,USE THE SAME FILE NAME ,THEN
IMPORT THIS FILE DISK BY DISK ,OPERATOR CHOOSE APPEND
BUT NOT OVERWRITE ,IT IS VERY EASY TO INSATLL A BIG FILE
4. IF OPERATOR INSTALL EHTERNET ,IT IS MORE EASY TO
INSTALL A BIG FILE FROM NET .
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1.3.2.7.5 F5:Export
Function: Output file to floppy disk
Operation: Select a file by pressing(↑、↓、←、→)and then press F5.
After following the prompt in the dialog box, confirm this operation by
pressing 【ENTER】.
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1.3.4 F4:Monitor
This selection displays machining speed, time, manual data input (MDI) and
some machine information such as coordinate, range or program at the run
time. Press F4 under the main menu to select this function.
Key Selections:
1.3.4.1 F1:Coor
Function: Toggle way of display among the four different coordinate systems,
graphical working paths display and the absolute coordinate.
(Absolute coordinate is display at the upper right corner of the left
half screen.
Operation: Under Monitor submenu, press F1 to toggle coordinate display
between the four coordinates as shown as the following figure:
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Key Selections:
1.3.4.2.1 F1:Zoom
Function: To enlarge the workpiece graph.
Operation: Under Monitor submenu, press F2 and then F1.The operator
can use the cursor to move the frame to the determined area.
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1.3.4.4 F4:SETTING
Function:To set the part count and also set required current
Operation:From this screen users can set the part count what he need
1. when CNC execute M02 ,M30 ,M99 ,part count would add 1 automatically ,
2. When part count reach required part count ,CNC would stop executing.
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Operation procedure :
1. Main screen press F4 “monitor “
2. Press F5 “Tool Setting”
3. F1 ” Tool Wear ”
4. F2 ” Tool Len ”
5. F3 ” Tool Nose ”
6. Use ” Page Up ”,” Page Down ”,”↑”, ”↓ ”, ”← ”, ”→ ”select tool
No ,and X,Z item
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Operation Procedure :
1. main screen ,press F4 “monitor”
2. at main screen ,Press right arrow “◥ “
3. Press F5 “Work record”
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1.3.5 F5:Alarm
Whenever the system or the program stops running due to some errors, there
will be an alarm message shown on the screen. In order to clear the errors,
users can press F5 in the main menu for Alarm submenu as shown in the
following figure.
Key Selections:
1.3.5.1 F1:Actual
Operation: Under the Alarm submenu, press F1 to show current alarm
situation.
1.3.5.2 F2:History
Operation: Under the Alarm submenu, press F2 to show the alarm history of
the system.
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1.3.6 F6:Parameter
Under the main menu, press f6 and then f1 to enter this function as shown in
the following figure.
Key Selections:
1.3.6.1 F1:GoTo
Function : Parameter setup for servo system such as servo parameters,
mechanical parameters, programmable travel range, maximum machining
speed and so on.
Operation: While the system is in manual data input(MDI) mode , users
needs to press E-Stop before setting the parameters and “Not Ready” will
show up on the status line. After key in new values for the parameters, users
need to reboot the system before any change takes effect.
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1.3.7 F7:Diagnosis
This selection provides users with direct access to the memory area for
parameter checking, parameter settings and NC diagnosis function. It can
also be used to maintain and debug the control devices. Under the main menu,
press F6 and then F2 to access this function as shown in the following figure.
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Key Selections:
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1.3.8 F8:Guidence
If users have any problem about SNC Lathe controller, in addition to user
manual, users can also use this function for on-line help. Under the main
menu, press “F8“ for on-line help.
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Discription : User can use this function to decide NC file M01 is STOP or
not
Operation :
1. mode select to AUTO mode
2. Press this button ,and button led light“ON”
3. Press “START” key to start the NC file.
4. When CNC execute “M01” ,CNC would STOP
5. CNC would change machine status from “BUSY ” to “Feedhold”
6. This function use to change tool or check workpiece
2.1.14 Option Skip
Discription : User can use this function to decide NC file ‘/” is skip or not
Operation :
1. mode select to AUTO mode
2. Press this button ,and button led light“ON”
3. Press “START” key to start the NC file.
4. When CNC execute “/” ,CNC would Skip this block
5. If this key is not pressed ,CNC would execute this block
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Spindle stop
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0 ∼ 9 :numerical key。
BACK
SPACE :backword delete a character
RES ET
:”RESET “ abort the CNC status ,so please be careful to use
this key
ENTER
:To input current data to input box
HELP
: press this key ,user can get help message about this screen
; :End of block
. :decimal fraction
(、)、[、]、|、!、&、$、#、<、>、=、%、@、*、:、,、+、-
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Chapter 3 、 H o w t o o p e r a t e S Y N T E C 9 0 0 T E
This chapter is written for user task by task ,when user operates this
controller ,operator can follow task description as below STEP by
STEP ,So very easy to use this controller ,TASK description as below :
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Incremental JOG :
1. Release emergency stop button ,CNC status “NOT
READY”change to “READY ”
2. Mode select switch rotate to INC JOG mode
3. Press axis direction key(X+,X-,Y+,Y-,Z+…) ,table will move a
fixed distance once
4. operator can select incremental distance by G0% (*1,*10,*100)
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3.2 HOME
Because tool setting ,workpiece coordinate setting is based on
Machine zero point ,so ,it is necessary to make sure where is machine
zero (HOME) ,so ,when CNC bootup ,execute HOME function is very
important ,otherwise SYNTEC CNC controller would not be allowed to
start AUTO NC files
Procedure :
1. Release emergency stop button ,CNC status “NOT
READY”change to “ READY ”
2. Mode select switch rotate to HOME mode
3. Press axis direction key(X+,X-,Y+,Y-,Z+…) ,axis would start
HOMING
4. Home direction is defaulted in the CNC parameter
5. Home function can run 3 axis at the same time
6. After home function ,machine coordinate would be zero .
7. After home function completed ,software limit protectin is
available ,so ,before HOME function ,please don’t run machine
too fast.
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Work
Machine
Zero
Zero
Z+
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Work Zero X+
Machine Zero
X-
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Tool nose
X axis R.wear
Z
Z axis R.wear
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DESCRIPTION:
Users can uses software of CAD/CAM transfer data to controller by
RS232 cable. Let user can select be transferred NC file to working.
Operation:
Step I:The hardware line link to COM1
Step II:Parameter of SYNTEC software system setting (Suggest value of
default)
Step III:Turn on the controller power. The RS232 file input is ready.
Operation has been stated as follows.
1.Press [program] [file manage] to file manage submenu. And than to press
[=>] show up as follow:
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3. After input the file name, Press [Ok] . Than the program will into waiting for
receive state. The transfer state will has shown on transfer process.
Step IV:Executing DNC software. Does the RS232 transfer setting adjust is
the same controller, or controller adjust is the same of DNC software.
Executing the send function of DNC software. It can be transferred
into which the file of output.
Attention:
1. When operating. The file input should be doing firstly. Let controller stay on
the receive file state. And then to set up transfer file function of DNC
software. It can be sure transfer correctly.
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DESCRIPTION:
When user is use the CAD/CAM software. The controller doesn’t capacity in
save the too large size program in working. Can use this function to execute
that aside transfer and aside working.
Operation:
Step I:The hardware line link to COM1
Step II:Parameter of SYNTEC software system setting (Suggest value of
default)
Step III:Executing DNC software. Does the RS232 transfer setting adjust is
the same of controller, or controller adjust is the same of the DNC
software. Executing the send function of DNC software. It can be
transferred into which the file of output.
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Step Ⅴ:press “monitor”. Controller will read into file to working by RS232
Attention:
1. When operating. It should be doing that the working file from DNC software
output wait controller to reading firstly. And select RS232 DNC Program is
working file on controller. Finish, Setup working. It can be sure transfer
correctly.
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DESCRIPTION:
The SYNTEC controller software made user transfer into controller working by
RS232 that CAD/CAM generate or writing file. But the SYNTEC controller
software can’t offer the DNC software that aside transfer and aside working
function.
Operation:
Step I:The hardware line link to COM1
Step II: Parameter of SYNTEC software system setting (suggest setting
value. Exception of 3910 other all the same)
Step III:Turn on the controller power. The RS232 file input is ready.
Operation has been stated as follows.
1. Press [program] [file manage] to file manage submenu, And than to press
[=>]show up as follow:
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3. After input the file name. Press [Ok].Than the program will enter into
waiting for receive state. The transfer state will be shown on transfer
process.
Step Iv:Upper End of PC. Executing c:\cnc\cnc into the controller simulation
software. Does RS232 file output. Operation has been stated as
follows.
1. Press [program] [file manage] to file manage submenu. Than to press [=>]
key to appearing. And press up/down key select that want output of file.
Such as O1000.
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3. After press [Ok] .Start transfer program. And appearing state of transfer.
Attention:
1. When operating. The file input should be doing firstly. Let controller stay on
the receive file state. And to setup transfer file function of DNC software. It
can be sure transfer correctly.
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working function.
3. The most our must be careful. When PC executing. We suggest that add
up /M /P parameter behind batch of cnc. Let controller software can
execute simulation controller of function on PC. The /M is operate plate of
simulation. Let user can setup working from keyboard. The /P will simulate
ISR and cover off Interrupt. Convenient software can execute upper the
Windows. But will be invalid of transfer function if behind batch of
cnc add up /P parameter.
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