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PSSR of Ausmelt ASD - 31.01.2020

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Annexure-1: PSSR Report

INSPECTION DATE: 31.01.2020


DEPARTMENT/AREA: Ausmelt

PROJECT TITLE: Ausmelt PSSR

PROCESS/EQUIPMENT: Ausmelt

APPROVAL BY PSSR TEAM:

Department Signatures / Date


PSSR Team (Name)

Anupam Agarwal E&I

RP Singh Environment

Mohan Fartade Safety

Abhishek Tripathi Mechanical

Sunil Kumar Operations

ACTION-ITEMS TO BE COMPLETED BEFORE START-UP:


S. No. Actions Responsible Completion Date /Signature

Annex-1, PSSR Report Page 1 of 3


of responsible person

1 Process start-up checklist

2 Interlock checklist

3 Major overhauled equipment’s start-up


checklist viz LAB, SAB, Oxygen Vacuum pump,
Oxygen compressor, Furnace roof copper
block, ESP, WESP, Furnace and boiler
transition

4 Goose neck modification MOC

5 Feed port bag filter work still in progress and


not in-line. To be taken in-line

6 Handrails, Platforms and Toe-guards removed


during shutdown to be restored.

7 Blocked access to fire


hydrant/extinguishers/Safety showers to be
corrected

8 Safety shower to be restored at 6th floor

9 All replaced motors restoration as per gesm


standard to be done

10 All replaced pumps guarding to be restored

(Add more rows as required)

START UP AUTHORISED by:

(Operations head/Name): Signature / Date

NOT TO BE SIGNED UNTIL THE ABOVE ACTION ITEMS ARE COMPLETED

ACTION-ITEMS THAT CAN BE COMPLETED AFTER START-UP:


Action Actions Responsible Completion Date /Signature
No. of responsible person

1 Major overhauled equipment’s SOP, SMP,


Service reports viz LAB, SAB, Oxygen Vacuum
pump, Oxygen compressor, Furnace roof

Annex-1, PSSR Report Page 2 of 3


copper block, ESP, WESP, Furnace and boiler
transition

2 Removed material relocation viz. Bags, tower


packing, glass wool, insulation scrap

3 Cables/hoses/Welding leads creating slip-trip


hazard across plant. To be corrected

4 Panel doors open at many areas. To be


corrected

5 Machine guarding absent/inadequate/yet to be


restored at many areas.

6 Unused scaffolds to be removed

7 Damaged welding holders to be replaced

8 6th floor man-cooler fan guarding inadequate.

(Add more rows as required)

Annex-1, PSSR Report Page 3 of 3

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