Rolls-Royce RB211 Trent 700 UCPG (Full Permission) - 2
Rolls-Royce RB211 Trent 700 UCPG (Full Permission) - 2
Rolls-Royce RB211 Trent 700 UCPG (Full Permission) - 2
MD-11F Captain@gmail.com
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© 2001 Rolls-Royce plc fo
The information and instructions in this booklet are prepared for general information purposes only.
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The data contained herein shall be considered in no way as replacing or superseding the information
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contained in the Rolls-Royce RB211 Trent 700 series Airbus A330 Maintenance Manual.
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Contents
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2 Left Front C-Duct – Left Thrust Reverser 14 Right Variable Stator Vane (VSV) Actuator and
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1 Intake
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Check the air intake fairing/spinner for damage and the security
of the rubber tip.
Check EEC Cooling Duct Inlet and Outlet for cracking and
damage.
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4 Left Fancase
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6 EEC
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3 Pre-cooler Duct
Check the Thermal Blanket for damage and security of
4 IP8 Port (2 off)
attachment.
5 Upper Bumper (4 off)
Inspect the Thermal Blanket for evidence of contact with the core. 6 Lower Bumper (4 off)
7 HP3 Port
Check the condition of the Pre-Cooler Duct interface seal and 8 Fire Seal
mounting links. 9 Latch, Position 1
Check C-Duct Bumpers for wear. 10 Latch, Positions 5, 6 and 7
11 Pin Latch, Position 3 and 4
Check C-Duct Latches for security. 12 Six O'clock Beam
13 Latch, Position 2
Check Thrust Reverser/Common Nozzle Assembly rub blocks for
wear.
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Check the security of all pipe connections. (4087KS & 4089KS) Connector
Ch B (hidden) 3017VC
Check pipes and harness clamps for chafing and general
3 Spare N1 & N2 Speed Probes and
condition. Trim Balance Probe Connector
Check harnesses for chafing, cuts, abrasion and security of (hidden) 3018VC
connectors. 4 N1 & N2 Speed Probe
(4087KS & 4089KS) Connector
Examine all the mechanical components of the VSV system for Ch A (hidden) 3016VC
tightness and security. 5 Outlet Guide Vanes (OGV's)
Check the VSV actuating mechanism for loose/missing bushes 6 VSV Actuator Ram 4040KS1
7 HP Fuel Line Inlet
and pin hole wear.
8 HP Fuel Line Exit
Area, Visual Inspection (Core Fairings In-Place): 9 Zone 2 Fire Wire Connections 4032WD1 & 2
Check the area for fuel/oil leaks.
Check the security of the Core Fairings.
Check the Bypass area for damage, particularly OGV’s and Fan
Case Supports.
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1 Upper Strut
Check LP Turbine Blades and Outlet Guide Vanes (OGV’s) for 2 Upper deck (Trough)
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Check the security of all pipe connections. 2 IP Turbine Case Cooling Air Valve
3 Turbine Case Cooling Actuator
Check pipes and harness clamps for chafing and general
4 T30 Thermocouple (2 off, KS2 shown) 4086KS
condition. 5 HP3 Bleed Valve (2 off)
Check harnesses for chafing, cuts, abrasion and security of 6 Vibration Junction Box 4007EV
connectors. 7 IP8 Bleed Valve (2 off)
8 IP/LP Case Cooling Manifold
Check Turbine Case Cooling Manifold/Duct for cracks.
9 Fuel Manifold
Inspect the Turbine Case Cooling Valve and check for freedom of 10 EGT Thermocouple (11 off - 360º) 4045KS1-11
movement. 11 Igniter Plug, Circuit 1 4002EH1
Check Bleed Valve ducts for cracks, and seals for condition and 12 HP Fuel Filter Housing
security. 13 Anti Icing Off Take
14 Step Aside Gearbox
15 T25 Thermocouple 4036KS
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1
14 Right Variable Stator Vane (VSV) Actuator and Turbine Case Cooling (TCC )
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Solenoid Valve
Area, Visual Inspection: Item Description Ident
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2 HP Fuel Inlet
Check security of all pipe connections. 3 HP Fuel Inlet
4 VSV Actuator Ram 4040KS2
Check pipes and harness clamps for chafing and general
5 TCC Solenoid Valve 4078KS
condition.
6 Air Outlet Pipe
Check harnesses for chafing, cuts, abrasion and security of 7 Channel B Connector 4078KS-B
connectors. 8 Channel A Connector 4078KS-A
Examine all the mechanical components of the VSV system for 9 Air Inlet Pipe
tightness, security and damage.
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Check pipes and harness clamps for chafing and general 3 Channel B Connector 4079KS B
condition. 4 A - HP3 Servo Air to HP3.3 B/V
5 B - HP3 Servo Air to IP8.2 B/V
Check harnesses for chafing, cuts, abrasion and security of
6 C - HP3 Servo Air to HP3.2 B/V
connectors.
7 D - HP3 Servo Air to IP8.1 B/V
Check Outlet Guide Vanes (OGV’s) and LP (Fan) Case supports for 8 E - HP3 Servo Air to HP3.1 B/V
damage. 9 F - HP3 Air Supply
10 Fancase Support Struts
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Check the Thermal Blanket for damage and security of 3 Turbine Case Cooling Duct
attachment. 4 Twelve O'clock Beam
5 Upper Bumper (4 off)
Inspect the Thermal Blanket for evidence of contact with the core.
6 Latch Access Panel
Check the condition of the Turbine Case Cooling Duct and 7 Lower Bumper (4 off)
interface seal. 8 Fire Seal
Check C-Duct Bumpers for wear. 9 Latch Keeper Position 1
10 Latch Keeper Position 2
Check C-Duct Latches for security.
11 Six O'clock Beam
Check Thrust Reverser/Common Nozzle Assembly rub blocks for 12 Pin Latch keeper Position 3 and 4
wear. 13 Latch Keeper Position 5, 6 and 7.
14 ACAC Duct (PRE SB 78-C080)
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Check the area for fuel/hydraulic oil leaks. 3 TR Primary Lock (2 off) 5003EG
4 No. 2 TR Pivot Door Actuator 5002EG2
Check pipes and harnesses for chafing and damage.
5 C-Duct Actuation System
Check the general area for damage, corrosion, seal condition and Connection Point
cracks. 6 Inhibition Bolt and Plate Storage Point
Check the C-Duct V-Blade for damage. 7 Fire Seal
8 V-Blade
Check all the Thrust Reverser installations are attached securely. 9 RVT Access Panel 4119KS
Check the Pivot doors for damage and hinge wear. 10 Tertiary Lock Access Panel 4005EG
Check for Inhibition bolt security and presence. 11 Stow Switch 4104KS
12 Pivot Door (2 off) 5005EG
13 Actuator (2 off)
14 Hinge Access Panels
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Check the security of all pipe connections. 3 Front Hydraulic Pump (No 2) 4000JG2/3
4 Oil System Centrifugal Breather
Check harnesses for chafing, cuts, abrasion and security of
5 Drains Mast
connectors.
6 Breather Pipe
Check pipes and harness clamps for chafing and general 7 Fuel Pump Dry Drain
condition. 8 Front Hydraulic Pump Dry Drain
Check the security of the Hydraulic Pump studs. 9 Rear Hydraulic Pump Dry Drain
10 Starter Motor/IDG Dry Drain
Inspect the Dedicated Generator for oil contamination and
11 Oil Tank/Fuel Drains Tank Wet Drain
evidence of overheating. 12 VSV/AOHE/FMU Dry Drain
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21 Oil Tank
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1 Oil Tank
Check oil cap and O-ring for damage. 2 Oil Level Sight Glass
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23 Pylon Disconnet
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2 For fault in Airbus Trouble Shooting Manual
3 Inspect harness.
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4 Start engine, run to idle, stabilise for at least 5 minutes, switch off the boost pump for 1 minute while at idle, switch on boost pump, shut down. An ECAM message
with the boost pump off indicates a deteriorated fuel pump.
5 Start engine, run to idle, stabilise for at least 5 minutes, shut down, read Last Leg Report(s)
6 Check ECAM for “N1 RATED MODE SELECTED”. If not shown then fly the aircraft. bu
7 Start engine, run to idle, stabilise for at least 2 minutes, use the ACMS Parameter Call Up menu and monitor the T20 values from the aircraft (TAT) and the engine
(T20V), shut down.
8 Also, inspect P20 tube for blockage/leakage
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ATA Code2 Maintenance message Fault confirmation Item description FIN Ident Section Item
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73 21 12 DATA ENTRY PLUG (Ei-4091KS) A FADEC System Test Data Entry Plug 4091KS 6 10
DATA ENTRY PLUG (Ei-4091KS) B FADEC System Test
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9 Perform system test when the failure has been detected without engine running. Also check for blocked EUPB cooling ducts.
10 If ECAM warning “EPR MODE FAULT” is shown. However, if ECAM shows “LP SHAFT PROT LOSS” and “IGN SUPPLY FAULT”, carry out Engine Run5.
ATA Code2 Maintenance message Fault confirmation Item description FIN Ident Section Item
73 21 36 OPU (Ei-4072KS) Engine Run5 Overspeed Protection Unit (OPU) 4072KS 7 7
OPU (Ei-4072KS) HARNESS N1A Engine Run5,11 OPU to EEC Harness
OPU (Ei-4072KS) HARNESS N1B Engine Run5,11
OPU (Ei-4072KS) HARNESS N1 Engine Run5
OPU (Ei-4072KS) HARNESS N2A Engine Run5
OPU (Ei-4072KS) HARNESS N2B Engine Run5
OPU (Ei-4072KS) HARNESS N2 Engine Run5
OPU (Ei-4072KS) HARNESS A Engine Run5
OPU (Ei-4072KS) HARNESS B Engine Run5
OPU (Ei-4072KS) HARNESS Engine Run5
73 21 51 DEDICTD ALTNR (Ei-4044KS)/PCU (Ei-4070KS) 22V A Engine Run5 Alternator (EEC dedicated) 4044KS 18 1
DEDICTD ALTNR (Ei-4044KS)/PCU (Ei-4070KS) 22V B Engine Run5
DEDICTD ALTNR (Ei-4044KS)/PCU (Ei-4070KS) 22V Engine Run5
DEDICTD ALTNR (Ei-4044KS)/PCU (Ei-4070KS) Engine Run5
73 21 52 FMU (Ei-4071KS Engine Run5 Fuel Metering Unit (FMU) 4071KS 19 20
FMU (Ei-4071KS) FMV TM A FADEC System Test Fuel metering Valve (FMV)
FMU (Ei-4071KS) FMV TM B FADEC System Test
FMU (Ei-4071KS) FMV TM FADEC System Test
FMU (Ei-4071KS) FMV POS A Ground Scan
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FMU (Ei-4071KS) FMV POS B Ground Scan
FMU (Ei-4071KS) FMV POS Ground Scan
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FMU(Ei-4071KS)/FUEL FLOW TRANSMITTER(Ei-4010KS) None – Confirm on next flight
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11 Check ECAM for “ENG i MINOR FAULT” and “ENG i LP SHAFT PROT LOSS”
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ATA Code2 Maintenance message Fault confirmation Item description FIN Ident Section Item
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73 21 52 FMU (Ei-4071KS) SOV POS A Engine Run5 High Pressure Shut-Off Valve
FMU (Ei-4071KS) SOV POS B Engine Run5 (HPSOV)
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ATA Code2 Maintenance message Fault confirmation Item description FIN Ident Section Item
75 24 52 TURB IMPINGEMENT COOLING SOL (Ei-4078KS) A FADEC System Test Turbine Case Cooling (TCC) 4078KS 14 5
TURB IMPINGEMENT COOLING SOL (Ei-4078KS) B FADEC System Test Solenoid Valve
TURB IMPINGEMENT COOLING SOL (Ei-4078KS) FADEC System Test
75 33 00 VSV SYSTEM/VSV CONTROL UNIT (Ei-4040KS1) Engine Test:VSV Test Variable Stator Vanes (VSV) 4040KS1/2 9 6
System 14 4
75 33 51 VSV CONTROL UNIT (Ei-4081KS) TM A Engine Test:VSV Test Variable Stator Vanes (VSV) 4081KS 10 16
VSV CONTROL UNIT (Ei-4081KS) TM B Engine Test:VSV Test Control Unit
VSV CONTROL UNIT (Ei-4081KS) TM Engine Test:VSV Test
75 33 53 BLEED VALVE CONTROLLER (Ei-4079KS) Engine Run5 Bleed Valve Solenoid Pack 4079KS 15 1
BLEED VALVE CONTROLLER(Ei-4079KS) HP3.1 SOL A Engine Run5
BLEED VALVE CONTROLLER(Ei-4079KS) HP3.1 SOL B Engine Run5
BLEED VALVE CONTROLLER(Ei-4079KS) HP3.2 SOL A Engine Run5
BLEED VALVE CONTROLLER(Ei-4079KS)HP3.2 SOL B Engine Run5
BLEED VALVE CONTROLLER(Ei-4079KS HP3.3 SOL A Engine Run5
BLEED VALVE CONTROLLER(Ei-4079KS) HP3.3 SOL B Engine Run5
BLEED VALVE CONTROLLER (Ei-4079KS) IP8.1 SOL A Engine Run5
BLEED VALVE CONTROLLER (Ei-4079KS) IP8.1 SOL B Engine Run5
BLEED VALVE CONTROLLER (Ei-4079KS) IP8.2 SOL A Engine Run5
BLEED VALVE CONTROLLER (Ei-4079KS) IP8.2 SOL B Engine Run5
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75 33 54 VSV ACTUATOR (Ei-4040KS1) Engine Test:VSV Test Variable Stator Vanes (VSV) 4040KS1/2 9 6
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VSV ACTUATOR (Ei-4040KS2) Engine Test:VSV Test Actuators 14 4
75 41 11 NACELLE TEMP TC (Ei-4008KS) Ground Scan Nacelle Temperature (Tzone3) 4008KS 10 17
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ATA Code2 Maintenance message Fault confirmation Item description FIN Ident Section Item
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77 11 00 N2 COMPRESSOR SPEED PROBE (Ei-4089KS1) None – Read Last Leg Report Shaft (IP) Speed Indicator – 4089KS1/2/3 9 2
N2 COMPRESSOR SPEED PROBE (Ei-4089KS2) None – Read Last Leg Report N2 Probe
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ATA Code2 Maintenance message Fault confirmation Item description FIN Ident Section Item
77 22 11 IP TURBINE FORWARD TC (Ei-4084KS) A Ground Scan18 IP Turbine Overheat 4083KS & 10 4&6
IP TURBINE FORWARD TC (Ei-4084KS) B Ground Scan18 Thermocouple 4084KS
IP TURBINE FORWARD TC (Ei-4084KS) Ground Scan
IP TURBINE REAR TC(Ei-4083KS)A) Ground Scan18
IP TURBINE REAR TC(Ei-4083KS)B Ground Scan18
IP TURBINE REAR TC (Ei-4083KS) Ground Scan
77 33 11 T25 IP COMPRESSOR EXIT THERMOCOUPLE (Ei-4036KS) Ground Scan IP Compressor Exit TC (T25) 4036KS 12 15
77 33 12 T30 HP COMPRESSOR EXIT TC (Ei-4086KS1+2+3) Ground Scan HP Compressor Exit 4086KS1/2/3 10 11
Thermocouple (T30) 12 4
78 31 11 TR GND SAF SW (Ei-4116KS)/HARNESS (Ei-4415KS) Engine Test:Thrust Reverser Test Ground Safety Switch 4116KS 5 3
TR GND SAF SW (Ei-4116KS)/HARNESS (Ei-4416KS) Engine Test:Thrust Reverser Test
TR GND SAF SW (Ei-4116KS) Engine Test:Thrust Reverser Test
78 31 12 TR RVT (Ei-4119KS1/2/3/4)/JUNCTIONBX(Ei-4110KS) A Ground Scan Thrust Reverser Rotary Variable 4119KS1/ 2 & 17 9
TR RVT (Ei-4119KS1/2/3/4)/JUNCTIONBX(Ei-4110KS) B Ground Scan Transducers (RVT) 2/3/4
TR RVT (Ei-4119KS1/2/3/4)/JUNCTIONBX (Ei-4110KS) Ground Scan
TR RVT (Ei-4119KS1/2/3/4)/ACT (Ei-5002EG1/2/3/4) Ground Scan19
78 31 13 TR STOW SW (Ei-4104KS1)/JUNCTION BX (Ei-4110KS) Visual Inspection20, Thrust Reverser Stow Switch 4104KS1/ 2 & 17 11
top right pivot door 2/3/4
TR STOW SW (Ei-4104KS2)/JUNCTION BX (Ei-4110KS) Visual Inspection20, bottom right pivot door
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TR STOW SW (Ei-4104KS3)/JUNCTION BX (Ei-4110KS) Visual Inspection20, bottom left pivot door
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TR STOW SW (Ei-4104KS4)/JUNCTION BX (Ei-4110KS) Visual Inspection20, top left pivot door
18 Check ECAM for “ENG i MINOR FAULT”
19 Ground scanning followed by removal of RVT KS1, followed by Ground Scan, then refit. Then similar for RVTs KS2 - KS4. If no maintenance messages are generated,
then carry out the Thrust Reverser Test.
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20 Examine the outer surface of the pivot doors to see if they align with the outer surface of the fan cowl doors. If they are aligned, perform a Ground Scan.
If no maintenance messages are generated, carry out an Engine Test: Thrust Reverser Test.
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ATA Code2 Maintenance message Fault confirmation Item description FIN Ident Section Item
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78 31 41 ISOLATION CONTROL UNIT(Ei-4117KS) PRESSURE SW Engine Test:Thrust Reverser Test Thrust Reverser Isolation 4117KS 23 7
ISOLATION CONTROL UNIT (Ei-4117KS) Engine Test:Thrust Reverser Test Control Unit
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21 Perform Ground Scanning with the isolation control unit in the NOT inhibited mode followed by Ground Scanning with the isolation control unit in the inhibited
mode.
22 This message is given whenever the “MANUAL INHIBIT” lever is in the “INHIBIT” position. No trouble shooting is required for this condition.
23 Also, check relay 38CEi.
24 Check for ECAM warning “OIL LO PR”. Check oil quantity, if normal check oil pressure transmitters.
ATA Code2 Maintenance message Fault confirmation Item description FIN Ident Section Item
79 22 43 HP OIL FLTR (Ei-5004EN)/FLTR DP SW (Ei-4041KS) Ground Scan/Engine Run5,25 Pressure Oil Filter 5004EN 19 4
79 22 45 SCAV OIL FILTER (Ei-5005EN)/FLTR DP SW (Ei-4067KS) Ground Scan/Engine Run5,25 Scavenge Oil Filter 5005EN 21 11
79 31 11 OIL QUANTITY TRANSMITTER (Ei-4050KS) Ground Scan26 Oil Quantity Transmitter 4050KS 21 4
79 32 11 OIL TEMP THERMOCOUPLE (Ei-4042KS1) Ground Scan Oil Temperature Thermocouple 4042KS1/2 21 8
OIL TEMP THERMOCOUPLE (Ei-4042KS2) Ground Scan
OIL TEMP THERMOCOUPLES (Ei-4042KS1+2) Ground Scan
79 33 11 OIL PRESSURE TRANSMITTER (Ei-4060KS1) Ground Scan Oil Pressure Transmitter 4060KS1/2 19 6&7
OIL PRESSURE TRANSMITTER (Ei-4060KS2) Ground Scan
OIL PRESSURE TRANSMITTER (Ei-4060KS1+2) Ground Scan
79 35 11 FLTR DP SW (Ei-4041KS) Ground Scan Pressure Oil Filter, 4041KS 19 3
Differential Pressure Switch
79 35 12 FLTR DP SW (Ei-4076KS) Ground Scan Scavenge Oil Filter, 4076KS 21 9
Differential Pressure Switch
80 11 51 STARTER CONTROL VALVE (Ei-4005KS) SOL A Engine Test: Dry Motoring Start Air Control Valve (SCV) 4005KS 5 4
STARTER CONTROL VALVE (Ei-4005KS) SOL B Engine Test: Dry Motoring
STARTER CONTROL VALVE (Ei-4005KS) SOL Engine Test: Dry Motoring
STARTER CONTROL VALVE (Ei-4005KS) POS A Engine Test: Dry Motoring
STARTER CONTROL VALVE (Ei-4005KS) POS B Engine Test: Dry Motoring
STARTER CONTROL VALVE (Ei-4005KS) Engine Test: Dry Motoring
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25 If there are no faults reported in Ground Scan with the Filter Differential Pressure Switch, then carry out an Engine Run5 and check for maintenance message and
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ECAM warning “ENG i OIL FILTER CLOG”.
26 Check cockpit SD DU, and engine oil tank sight glass.
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© 2001 Rolls-Royce plc fo
The information and instructions in this booklet are prepared for general information purposes only.
ot
The data contained herein shall be considered in no way as replacing or superseding the information
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contained in the Rolls-Royce RB211 Trent 700 series Airbus A330 Maintenance Manual.
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Rolls-Royce plc
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PO Box 31,
Derby DE24 8BJ