Boiler Calucation Sheet
Boiler Calucation Sheet
Boiler Calucation Sheet
MODEL NO : HIL-100-MP-5
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 1 OF 51
TABLE OF CONTENTS
S. No. DESCRIPTION PAGE No.
1 DESIGN DATA 3
2 MAXIMUM METAL WORKING TEMPERATURE 4
3 NOZZLE CONNECTION DATA 5
4 HEAT TRANSFER AREA 6
5 TUBE THICKNESS CALCULATION - MEMBRANE WATER WALL 7
6 WW BOTTOM HEADER THICKNESS CALCULATION 8
7 WW LHS/RHS TOP HEADER THICKNESS CALCULATION 9-10
8 WW TOP FRONT HEADER THICKNESS CALCULATION 11
9 WW TOP REAR HEADER THICKNESS CALCULATION 12
10 REAR WALL INTERMITTENT HEADER THICKNESS CALCULATION 13-14
11 RISER STUB THICKNESS CALCULATION - R1 TO R4 15
12 DC LINK STUB THICKNESS CALCULATION - L1 TO L12 16
13 I1 TO I4 NOZZLE THICKNESS CALCULATION - INTERNAL PRESSURE 17
14 I5 TO I8 NOZZLE THICKNESS CALCULATION - INTERNAL PRESSURE 18
15 D1 TO D4 NOZZLE THICKNESS CALCULATION - INTERNAL PRESSURE 19
16 RISER PIPE THICKNESS CALCULATION 20
17 DC PIPE THICKNESS CALCULATION 21
18 DC LINK PIPE THICKNESS CALCULATION 22
19 SHELL THICKNESS CALCULATION - INTERNAL PRESSURE 23
20 TUBE SHEET THICKNESS CALCULATION 24
21 PITCH OF TUBES CALCULATION 25
26-27
1 STAY TUBES THICKNESS CALCULATION (TUBES ON BOUNDARY) 28-29
2 SV1 & SV2 NOZZLE THICKNESS CALCULATION - INTERNAL PRESSURE 30
3 N1 NOZZLE THICKNESS CALCULATION - INTERNAL PRESSURE 31
4 N2 to N5 & N6 to N9 NOZZLE THICKNESS CALCULATION - INTERNAL PRESSURE 32
5 N10 NOZZLE THICKNESS CALCULATION - INTERNAL PRESSURE 33
N11, N12 , N13, LSa,LSb,LG1a, LG1b, LG2a, LG2b - NOZZLE THICKNESS CALCULATION -
6 34
INTERNAL PRESSURE
DESIGN DATA
1 MODEL NO HIL-100-MP-5
9 a) MEMBRANE WW m2 #REF!
17 CERTIFICATION IBR
VALUE
COMPONENT
(Kg/cm2.g)
LEAST CALCULATED WORKING Err:504 SHELL
PRESSURE
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 3 OF 51
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 4 OF 51
MEMBRANE WALL
1 237˚C (209˚C+28˚C)
ASSEMBLY
L1 TO L12 DC 80 /
80 88.9 88.9 x 7.62 - - - - - 250 ± 3
CONNECTION 7.62
80 / - AS PER
D1 TO D4 DRAIN 25 33.4 FLANGED CONCENTRIC TABLE-
IBR -
4.55 GROOVES H DETAIL
I1 TO I4 INSPECTION 80/
200 219.1 FLANGED CONCENTRIC TABLE-
IBR - 500± 3
NOZZLE 12.7 GROOVES H
I5 TO I8 INSPECTION 80 /
80 88.9 FLANGED CONCENTRIC TABLE-
IBR - 250± 3
NOZZLE 7.62 GROOVES H
40 /
- RISER PIPE 150 168.3 - - - - - - -
7.11
40 /
- DC PIPE 150 168.3 - - - - - - -
7.11
40 /
- DC LINK 80 88.9 5.49 - - - - - - -
ON HE
160 / TABLE-
SV1 & SV2 SAFETY VALVE 50 60.3 FLANGED 125AARH IBR - - 1545 ± 3
8.74 H
N2 TO N5 RISER 80 / 168.3 x
150 168.3 - - - 75 10 1545 ± 3
CONNECTION 10.97 10.97
N6 TO N9 DC 80 / 168.3 x
150 168.3 - - - 75 10 1545 ± 3
CONNECTION 10.97 10.97
FEED WATER 160 / CONCENTRIC TABLE-
N10 50 60.3 FLANGED IBR - - 1520 ± 3
INLET 8.74 GROOVES H
80 / CONCENTRIC TABLE-
N11 BLOWDOWN 25 33.4 FLANGED IBR - - 1545 ± 3
4.55 GROOVES H
80 / CONCENTRIC TABLE-
N13 VENT 25 33.4 FLANGED IBR - - 1545 ± 3
4.55 GROOVES H
INTERNAL 110 20 AS
CONCENTRIC PER
M MANHOLE I/S 406 x 306 25 - -
DOOR GROOVES DETAIL
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 5 OF 51
INTERNAL 100 18 AS
CONCENTRIC PER
H1 TO H4 HANDHOLE I/S 178 x 127 - - -
DOOR GROOVES DETAIL
DOC. No.HIL-DTL-16-002-CAL-IBR-101 IBR CALCULATIONS 5-6 OF 53
10 OUTPUT
P Kg/cm .g 2
WORKING MTL.
12 TEMP. T 0
C 237
ABBRIVIATIONS : E - ECO TUBES, BC - BED COILS, WW- WATER WALL TUBES, CSH - CONV. SH. RSH - RAD. SH.
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 7 OF 51
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 9-10 OF 51
13.5.1 LONGITUDINAL
PITCH pl1 mm - 100.00 B/W TUBES
13.5.3 CIRCUMFERENTIAL
PITCH 1 pc1 mm 132.18 B/W
HDR,TUBE
15 OUTPUT
LONGITUDINAL
15.1 EFFICIENCY OF El1 El1=(pl1 - d1)/pl1 1.00 REG.215
LIGAMENT B/W
TUBES
CIRCUMFERENTIAL
15.3 EFFICIENCY OF Ec1 Ec1=(pc1 - dav)/pc1 0.63 REG.215
LIGAMENT
16 DESIGN PRESSURE P Kg/cm2.g WP + h 17.5 1.72 Mpa
17 INTERNAL DIA Di mm D - (2 x tm) 155.86
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 9-10 OF 51
SAT. TEMP
WORKING MTL.
18 TEMP. T 0
C + 237
ADD. TEMP.
temp. C
0
REG.573(b)
CALCULATED MIN.
14.3 REQD. THICKNESS Tr mm -- 7.07 (ii) , REG.
564(a)
BS-3059
3.4 MATERIAL - ERW - P-I
GR. 320
3.5 BEND RADIUS R mm - 150
4 DESIGN PRESSURE P Kg/cm2.g - 17.5
WORKING
5 PRESSURE WP Kg/cm2.g - 17.5
10 OUTPUT
P Kg/cm .g 2
WORKING MTL.
12 TEMP. T 0
C 237
ABBRIVIATIONS : E - ECO TUBES, BC - BED COILS, WW- WATER WALL TUBES, CSH - CONV. SH. RSH - RAD. SH.
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 8 OF 51
[2 x f. xE x (Tm-0.7625)] / (D+Tm-0.7625)
22 CAL. WP WP MPa 4.65 SAFE
22.1 CAL. WP WP Kg/cm2 47.39
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 9-10 OF 51
13.5.1 LONGITUDINAL
PITCH pl1 mm - 110.00 B/W TUBES
13.5.3 CIRCUMFERENTIAL
PITCH 1 pc1 mm 119.50 B/W
HDR,TUBE
13.5.4 CIRCUMFERENTIAL
PITCH 2 pc2 mm 76.40 B/W BEND
TUBES
13.5.5 CIRCUMFERENTIAL
PITCH 3 pc3 mm 186.42 B/WRISERS
TUBES &
14 END PLATE
1=FOR ENDS INTEGRAL WITH/FLANGED/BUTT WELDED TO HEADER
14.1 2=FOR ENDS STRENGTH WELDED TO HEADER 2
14.2 K - 0.28 REG. 342
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 9-10 OF 51
LONGITUDINAL
15.1 EFFICIENCY OF El1 El1=(pl1 - d1)/pl1 1.00 REG.215
LIGAMENT B/W
TUBES
CIRCUMFERENTIAL
15.3 EFFICIENCY OF Ec1 Ec1=(pc1 - dav)/pc1 0.59 REG.215
LIGAMENT
CIRCUMFERENTIAL
15.4 EFFICIENCY OF Ec2 Ec2=(pc2 - dav)/pc2 1.00 REG.215
LIGAMENT
CIRCUMFERENTIAL
15.5 EFFICIENCY OF Ec3 Ec3=(pc3 - dav)/pc3 0.74 REG.215
LIGAMENT
16 DESIGN PRESSURE P Kg/cm2.g WP + h 17.5 1.72 Mpa
17 INTERNAL DIA Di mm D - (2 x tm) 196.88
SAT. TEMP
WORKING MTL.
18 TEMP. T 0
C + 237
ADD. TEMP.
LONGITUDINAL
16 EFFICIENCY OF El El=(pl - d)/pl 1.00 REG.215
LIGAMENT
17 DESIGN PRESSURE P Kg/cm2.g WP + h 17.5 1.72 Mpa
18 INTERNAL DIA Di mm D-(2tm) 99.32
19 WORKING MTL. TEMP. T C
0
SAT. TEMP + ADD. TEMP. 237
20 HYD. TEST PRESSURE Phydro. Kg/cm .g
2
P x 1.5 26.25 2.57 Mpa
CALCULATED MIN.
21 REQD. THICKNESS tr mm [(P x Di) / ((2 x f x E)- P)] +0.7625 1.49 REG. 270 (a)
[2 x fhydro. xE x (tm-0.7625)] /
22 CAL. HYD.TEST WP WPhydro. Mpa (Di+tm-0.7625) 27.41 SAFE
4 THICKNESS t mm - 6.55 OK
4.1 MIN. THICKNESS tm mm 5.73 SEC II -A
5 MATERIAL - SA 106 GR B
6 DESIGN PRESSURE WP Kg/cm .g 2
- 10.54
WORKING
7 PRESSURE WP Kg/cm2.g - 10.54
8 STATIC HEAD h mm OF WC - 0
8.1 STATIC HEAD h Kg/cm2.g - 0
WELD FACTOR /
9 EFFICIENCY OF E 0.60
LIGAMENT
SAT. TEMP. AT
10 DESIGN PRESSURE
0
C - 186
13.11 LONGITUDINAL
2
PITCH
pl2 mm - 110
13.12 CIRCUMFERENTIAL
PITCH 1 pc1 mm - 160.29
14 END PLATE
15 OUTPUT
LONGITUDINAL
15.1 EFFICIENCY OF El1 El1=(pl1 - dav)/pl1 0.88 REG.215
LIGAMENT
LONGITUDINAL
15.2 EFFICIENCY OF El2 El2=(pl2 - d2)/pl2 0.60 REG.215
LIGAMENT
CIRCUMFERENTIAL
15.3 EFFICIENCY OF Ec1 Ec1=(pc1 - dav)/pc1 0.86 REG.215
LIGAMENT
16 DESIGN PRESSURE P Kg/cm2.g WP + h 10.54 1 Mpa
17 INTERNAL DIA Di mm D-(2tm) 129.84
SAT. TEMP
WORKING MTL.
18 TEMP. T 0
C + 214
ADD. TEMP.
HYD. TEST Phydro. Kg/cm2.g
19 PRESSURE P x 1.5 15.81 1.55 Mpa
temp. C
0
REG.573(b)
CALCULATED MIN.
14.3 REQD. THICKNESS Tr mm -- 7.07 (ii) , REG.
564(a)
temp. C
0
REG.573(b)
CALCULATED MIN.
14.3 REQD. THICKNESS Tr mm -- 7.07 (ii) , REG.
564(a)
temp. C
0
temp. C
0
CALCULATED MIN.
14.2 t mm 0.04 x DO + 2.5 6.06 REG.573(b) (ii)
REQD. THICKNESS EQ.XII/10
CALCULATED MIN.
14.3 Tr mm -- 6.06 REG.573(b) (ii)
REQD. THICKNESS , REG. 564(a)
temp. C
0
CALCULATED MIN.
14.2 t mm 0.04 x DO + 2.5 3.84 REG.573(b) (ii)
REQD. THICKNESS EQ.XII/10
CALCULATED MIN.
14.3 Tr mm -- 3.84 REG.573(b) (ii)
REQD. THICKNESS , REG. 564(a)
4 THICKNESS t mm - 6.02 OK
4.1 MIN. THICKNESS tm mm - 5.27 SEC II -A
8 STATIC HEAD h mm OF WC - 0
8.1 STATIC HEAD h Kg/cm2.g - 0
WELD FACTOR /
9 EFFICIENCY OF E - 1
LIGAMENT
SAT. TEMP. AT
10 DESIGN PRESSURE C
0
- 209
Mpa 216
12.1 ALL. STRESS AT f .
HYD.TEST TEMP.(400C) hydro 0.9 x MIN YIELD STRENGTH
Kg/cm2.g 2202.60
13 OUTPUT
THICKNESSS AFTER
19.1 CONSIDERING
THINNING
tf mm tm - ((th x tm)/100) 4.21 SAFE
PERCENTAGE
[2 x fhydro. xE x (tf-0.7625)] /
20 CAL. HYD.TEST WP WPhydro. Mpa (Di+tf-0.7625) 13.91 SAFE
4 THICKNESS t mm - 6.02 OK
4.1 MIN. THICKNESS tm mm 5.27 SEC II -A
5 MATERIAL - SA 106 Gr.B
6 DESIGN PRESSURE WP Kg/cm2.g - 17.5
WORKING
7 PRESSURE WP Kg/cm2.g - 17.5
8 STATIC HEAD h mm OF WC - 0
8.1 STATIC HEAD h Kg/cm2.g - 0
WELD FACTOR /
9 EFFICIENCY OF E - 1
LIGAMENT
SAT. TEMP. AT
10 DESIGN PRESSURE C
0
- 209
Mpa 216
12.1 ALL. STRESS AT f .
HYD.TEST TEMP.(400C) hydro
0.9 x MIN YIELD STRENGTH
Kg/cm2.g 2202.60
13 OUTPUT
THICKNESSS AFTER
19.1 CONSIDERING
THINNING
tf mm tm - ((th x tm)/100) 4.21 SAFE
PERCENTAGE
[2 x fhydro. xE x (tf-0.7625)] /
20 CAL. HYD.TEST WP WPhydro. Mpa (Di+tf-0.7625) 13.91 SAFE
1 INPUT
2 SHELL DATA
SAT. TEMP
WORKING MTL.
12 t C
0
+ 237
TEMP. ADD. TEMP.
Tr mm
MAX.
17 UNCOMPENSATED DUO mm 2.5 x T + 2.75*25.4 99.85 REG.571
OPENING IN SHELL
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 23 OF 51
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 23 OF 51
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 24 OF 51
VALUE REMARKS
16 #REF!
SA 516 Gr.70
17.5 248.9 psi
17.5
0
0
209
138
1407.21
260
234
280.00
0.40
0.75
20.16
106.00 OK
1196.13
#REF!
17.5
237
26.3 REG.601(a)
15.73 REG.574
#REF! REG.574
22.18 SAFE
4.21
REG.589
107.03
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 25 OF 51
4 PASS 1
5 PASS 2
6 OUTPUT
7 PASS 1
mm
8 PASS 2
1 INPUT
2 PLAIN TUBES
DESIGN PRESSURE
3 /EXTERNAL PRESSURE P Kg/cm2.g - 17.5
11 PASS 1
11.1 TUBE OUTER DIA D1 mm - 63.5
PROVIDED THICKNESS mm - 3.66
11.2 MIN. THICKNESS T1 mm - 3.294 OK
BS 3059 ERW
11.3 MATERIAL - p-1 Gr.320
mm
12 PASS 2
12.1 TUBE OUTER DIA D2 mm - 63.5
BS 3059 ERW
12.2 MATERIAL - p-1 Gr.320
13 OUTPUT
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 26-27 OF 51
SAT. TEMP
14 WORKING MTL. TEMP. t C
0 + 237
ADD. TEMP.
15 PASS 1
CALC. MIN THICKNESS
15.1 UNDER EXTERNAL te1 mm te1=((PxD1)/(1.6xf))+C 1.57 REG.579( b )
PRESSURE
1 INPUT
2 STAY TUBES
3 DESIGN PRESSURE P Kg/cm2.g - 17.5
4 WORKING PRESSURE WP Kg/cm2.g - 17.5
INTERNAL WORKING
4.1 PRESSURE IP Kg/cm2.g - 0.106
5 STATIC HEAD h mm OF WC - 0
5.1 STATIC HEAD h Kg/cm2.g - 0
SAT. TEMP. AT DESIGN
6 PRESSURE
0
C - 209
7 ALL. STRESS AT 'T' Mpa - 70 REG.148
7.1 ALL. STRESS AT 'T' f Kg/cm2.g - 713.80
11 PASS 2
11.1 TUBE OUTER DIA D2 mm - 63.5
BS 3059 ERW
11.2 MATERIAL - p-1 Gr.320
12 OUTPUT
13 WORKING MTL. TEMP. t 0
C SAT. TEMP + ADD. TEMP. 237
14 PASS 1
CALC. MIN THICKNESS
14.1 UNDER EXTERNAL PRESSURE te1 mm te1=((PxD1)/(1.6xf))+C 1.72 REG.579( b )
15 PASS 2
CALC. MIN THICKNESS
15.1 UNDER EXTERNAL PRESSURE te2 mm te2=((PxD2)/(1.6xf))+C 1.72 REG.579( b )
1 INPUT
2 STAY TUBES
3 DESIGN PRESSURE P Kg/cm2.g - 17.5
4 WORKING PRESSURE WP Kg/cm2.g - 17.5
INTERNAL WORKING
4.1 PRESSURE IP Kg/cm2.g - 0.106
5 STATIC HEAD h mm OF WC - 0
5.1 STATIC HEAD h Kg/cm2.g - 0
SAT. TEMP. AT DESIGN
6 PRESSURE
0
C - 209
7 ALL. STRESS AT 'T' Mpa - 70 REG.148
7.1 ALL. STRESS AT 'T' f Kg/cm2.g - 713.80
12 OUTPUT
13 WORKING MTL. TEMP. t 0
C SAT. TEMP + ADD. TEMP. 237
14 STAY TUBES
CALC. MIN THICKNESS
14.1 UNDER EXTERNAL PRESSURE te1 mm te1=((PxD1)/(1.6xf))+C 1.92 REG.579( b )
temp. C
0
temp. C
0
temp. C
0
CALCULATED MIN.
14.2 t mm 0.04 x DO + 2.5 7.07 REG.573(b) (ii)
REQD. THICKNESS EQ.XII/10
temp. C
0
temp. C
0
temp. C
0
1 INPUT
2 DESIGN PRESSURE P Kg/cm .g 2
- 10.54
3 WORKING MTL. TEMP. C
0
- 214
4 SHELL DATA -
4.1 INSIDE DIAMETER D mm - 2200
4.2 PROVIDED THK. Ts mm - 10
4.3 MATERIAL - SA 516-70
4.4 ALL. STRESS AT 'T' S1 Kg/cm2.g - 1407.21 138 Mpa
5 NOZZLE DATA SV1,SV2
5.1 NOZZLE OD DO mm 88.9
5.2 INSIDE DIAMETER D mm - 75.57
5.3 PROVIDED THK . Tn mm - 7.62 OK
5.4 MIN. THICKNESS Tm mm 6.67 SEC II -A
5.5 MATERIAL - SA 106-B
5.6 ALL. STRESS AT 'T' S2 Kg/cm2.g - 1203.2696 118 Mpa
5.7 NOZZLE I/S PROJ. a mm - 0
5.8 NOZZLE O/S PROJ. b mm - 100
6 PAD DETAILS - P.No.____
6.1 PAD REQUIREMENT REQUIRED
6.2 PAD WIDTH w mm - 75 OK
Tc mm
6.4 MATERIAL - SA 516-70
6.5 ALL. STRESS AT 'T' S3 Kg/cm2.g - 1407.21 138 Mpa
7 WELD FACTOR E - - 1.00
8 OUTPUT
CALCULATED MIN. REG.564(a)
9 REQD. THICKNESS- T1 mm [(P x D) / ( 2 x f x E - P)] + 0.762 9.03 EQ.72
SHELL REG. 270
MAX.
11 UNCOMPENSATED DUO mm 2.5 x T + 2.75*25.4 99.85 REG.571
OPENING IN SHELL
AREA AVAILABLE IN
14.2 NOZZLE C mm2 2 x (101.6+Ts) x [Tm-(T2+T3)] x (S2/S1) 1048.39
1 INPUT
2 DESIGN PRESSURE P Kg/cm .g 2
- 10.54
3 WORKING MTL. TEMP. C
0
- 214
4 SHELL DATA -
4.1 INSIDE DIAMETER D mm - 2200
4.2 PROVIDED THK. Ts mm - 10
4.3 MATERIAL - SA 516-70
4.4 ALL. STRESS AT 'T' S1 Kg/cm2.g - 1407.21 138 Mpa
5 NOZZLE DATA N1
5.1 NOZZLE OD DO mm 168.3
5.2 INSIDE DIAMETER D mm - 149.10
5.3 PROVIDED THK . Tn mm - 10.97 OK
5.4 MIN. THICKNESS Tm mm 9.60 SEC II -A
5.5 MATERIAL - SA 106-B
5.6 ALL. STRESS AT 'T' S2 Kg/cm2.g - 1203.2696 118 Mpa
5.7 NOZZLE I/S PROJ. a mm - 0
5.8 NOZZLE O/S PROJ. b mm - 100
6 PAD DETAILS - P.No.____
6.1 PAD REQUIREMENT REQUIRED
6.2 PAD WIDTH w mm - 75 OK
Tc mm
6.4 MATERIAL - SA 516-70
6.5 ALL. STRESS AT 'T' S3 Kg/cm2.g - 1407.21 138 Mpa
7 WELD FACTOR E - - 1.00
8 OUTPUT
CALCULATED MIN. REG.564(a)
9 REQD. THICKNESS- T1 mm [(P x D) / ( 2 x f x E - P)] + 0.762 9.03 EQ.72
SHELL REG. 270
MAX.
11 UNCOMPENSATED DUO mm 2.5 x T + 2.75*25.4 99.85 REG.571
OPENING IN SHELL
AREA AVAILABLE IN
14.2 NOZZLE C mm2 2 x (101.6+Ts) x [Tm-(T2+T3)] x (S2/S1) 1538.95
1 INPUT
2 DESIGN PRESSURE P Kg/cm .g 2
- 10.54
3 WORKING MTL. TEMP. C
0
- 214
4 SHELL DATA -
4.1 INSIDE DIAMETER D mm - 2200
4.2 PROVIDED THK. Ts mm - 10
4.3 MATERIAL - SA 516-70
4.4 ALL. STRESS AT 'T' S1 Kg/cm2.g - 1407.21 138 Mpa
5 NOZZLE DATA N2 TO N9
5.1 NOZZLE OD DO mm 168.3
5.2 INSIDE DIAMETER D mm - 149.10
5.3 PROVIDED THK . Tn mm - 10.97 OK
5.4 MIN. THICKNESS Tm mm 9.60 SEC II -A
5.5 MATERIAL - SA 106-B
5.6 ALL. STRESS AT 'T' S2 Kg/cm2.g - 1203.2696 118 Mpa
5.7 NOZZLE I/S PROJ. a mm - 0
5.8 NOZZLE O/S PROJ. b mm - 100
6 PAD DETAILS - P.No.____
6.1 PAD REQUIREMENT REQUIRED
6.2 PAD WIDTH w mm - 75 OK
Tc mm
6.4 MATERIAL - SA 516-70
6.5 ALL. STRESS AT 'T' S3 Kg/cm2.g - 1407.21 138 Mpa
7 WELD FACTOR E - - 1.00
8 OUTPUT
CALCULATED MIN. REG.564(a)
9 REQD. THICKNESS- T1 mm [(P x D) / ( 2 x f x E - P)] + 0.762 9.03 EQ.72
SHELL REG. 270
MAX.
11 UNCOMPENSATED DUO mm 2.5 x T + 2.75*25.4 99.85 REG.571
OPENING IN SHELL
12 OPENING IN SHELL W mm DO + 3 171.30
AREA TO BE
13 A mm2 W x T1 1547.17
COMPENSATED
14 COMPENSATION AREA B + C+ D + Z 1705.84 ADEQUATE
AREA AVAILABLE IN
14.1 SHELL B mm2 2 x (76.2+Ts) x (Ts-T1) 166.89
AREA AVAILABLE IN
14.2 NOZZLE C mm2 2 x (101.6+Ts) x [Tm-(T2+T3)] x (S2/S1) 1538.95
1 INPUT
2 DESIGN PRESSURE P Kg/cm .g 2
- 10.54
4 SHELL DATA -
4.1 INSIDE DIAMETER D mm - 2200
4.2 PROVIDED THK. Ts mm - 10
4.3 MATERIAL - SA 516-70
4.4 ALL. STRESS AT 'T' S1 Kg/cm2.g - 1407.21 138 Mpa
5 NOZZLE DATA M
5.1 NOZZLE OD DO mm 456
5.2 INSIDE DIAMETER D mm - 406.00
5.3 PROVIDED THK . Tn mm - 25 OK
5.4 MATERIAL - SA 516-70
5.6 ALL. STRESS AT 'T' S2 Kg/cm2.g - 1407.2136 138 Mpa
5.7 NOZZLE I/S PROJ. a mm - 25
5.8 NOZZLE O/S PROJ. b mm - 45
6 PAD DETAILS -
6.1 PAD REQUIREMENT REQUIRED
6.2 PAD WIDTH w mm - 100 OK
6.3 PAD THICKNESS Tc mm - 10
MAX.
11 UNCOMPENSATED DUO mm 2.5 x T + 2.75*25.4 99.85 REG.571
OPENING IN SHELL
AREA TO BE
13 A mm2 W x T1 4145.66
COMPENSATED
14 COMPENSATION AREA B + C+ D + Z 5800.78 ADEQUATE
AREA AVAILABLE IN
14.1 SHELL B mm2 2 x (76.2+Ts) x (Ts-T1) 166.89
AREA AVAILABLE IN
14.2 NOZZLE C mm2 2 x (101.6+Ts) x [Tn-(T2+T3)] x (S2/S1) 3633.89
1 INPUT
2 DESIGN PRESSURE P Kg/cm .g2
- 10.54
4 SHELL DATA -
4.1 INSIDE DIAMETER D mm - 2200
4.2 PROVIDED THK. Ts mm - 10
4.3 MATERIAL - SA 516-70
4.4 ALL. STRESS AT 'T' S1 Kg/cm2.g - 1407.21 138 Mpa
5 NOZZLE DATA H1 TO H4
5.1 NOZZLE OD DO mm 178
5.2 INSIDE DIAMETER D mm - 178.00
5.3 PROVIDED THK . Tn mm - 0
5.4 MATERIAL - -
5.6 ALL. STRESS AT 'T' S2 Kg/cm2.g - 0 0 Mpa
5.7 NOZZLE I/S PROJ. a mm - 0
5.8 NOZZLE O/S PROJ. b mm - 0
6 PAD DETAILS -
6.1 PAD REQUIREMENT REQUIRED
6.2 PAD WIDTH w mm - 100 ADEQUATE
6.3 PAD THICKNESS Tc mm - 10
MAX.
10 UNCOMPENSATED DUO mm 2.5 x T + 2.75*25.4 99.85 REG.571
OPENING IN SHELL
A mm2
FOR DESIGN
9.4 DESIGN STRESS VALUE f N/mm2 - 50 TEMP. UP TO
300OC
10 OUTPUT
11 DESIGN PRESSURE P Kg/cm .g
2
MAX (WP + h, P) 10.54 1.03 Mpa
HYD. TEST Phydro. Kg/cm2.g
12 P x 1.5 15.8 REG.601(a)
PRESSURE
CALCULATED MIN.
13 tr mm SQRT [(0.35x P x (2-(a/b)) x a2 + W) / f] 7.38 REG.554A
REQD. THICKNESS
CALCULATED MIN.
14 REQD. THICKNESS trh mm SQRT [(0.35x P hx (2-(a/b)) x a2 + W) / fh] 6.94 REG.554A
FOR HYDROTEST
PROVIDED MIN.
15 THICKNESS t mm 16 SAFE
406 I/S306
406 x
3.1 MAJOR AXIS b mm -
A mm2
PROVIDED MIN.
15 THICKNESS t mm 25 SAFE
DOC. No.HIL-DTL-17-019-CAL-IBR-102 IBR CALCULATIONS 41 OF 51
1 INPUT
2 GUSSET G1 , G4 P.No.____
3 MATERIAL - SA 516 Gr.70
5 WORKING WP - 17.5
Kg/cm2.g
PRESSURE
6 STATIC HEAD h mm OF WC - 0
6.1 STATIC HEAD h Kg/cm2.g - 0
SAT. TEMP. AT
7 C
0
- 209
DESIGN PRESSURE
THICKNESS OF
8 GUSSET T mm - 14 OK
DEG 60
9 ANGLE V - OK
RAD 1.05
10 WIDTH OF GUSSET C mm - 146
MPa 485.00
11 MIN. TENSILE STRESS - ASME SECII-D
Kg/cm2.g 4945.64
AREA SUPPORTED BY mm2 42695.00
12 THE GUSSET A -
cm2 426.95
13 OUTPUT
14 DESIGN PRESSURE P Kg/cm .g
2
WP + h 17.5
SAT. TEMP
15 WORKING MTL. TEMP. t C
0 + 237
ADD. TEMP.
1 INPUT
2 GUSSET G2 , G5
3 MATERIAL - SA 516 Gr.70
5 WORKING WP - 17.5
Kg/cm2.g
PRESSURE
6 STATIC HEAD h mm OF WC - 0
6.1 STATIC HEAD h Kg/cm2.g - 0
SAT. TEMP. AT
7 C
0
- 209
DESIGN PRESSURE
THICKNESS OF
8 GUSSET T mm - 14 OK
DEG 60
9 ANGLE V - OK
RAD 1.05
10 WIDTH OF GUSSET C mm - 165
MPa 485.00
11 MIN. TENSILE STRESS ASME SECII-D
Kg/cm2.g 4945.64
AREA SUPPORTED BY mm2 47674.00
12 THE GUSSET A -
cm2 476.74
13 OUTPUT
14 DESIGN PRESSURE P Kg/cm .g
2
WP + h 17.5
SAT. TEMP
15 WORKING MTL. TEMP. t C
0 + 237
ADD. TEMP.
1 INPUT
2 GUSSET G3 , G6
3 MATERIAL - SA 516 Gr.70
5 WORKING WP - 17.5
Kg/cm2.g
PRESSURE
6 STATIC HEAD h mm OF WC - 0
6.1 STATIC HEAD h Kg/cm2.g - 0
SAT. TEMP. AT
7 C
0
- 209
DESIGN PRESSURE
THICKNESS OF
8 GUSSET T mm - 16 OK
DEG 60
9 ANGLE V - OK
RAD 1.05
10 WIDTH OF GUSSET C mm - 198
MPa 485
11 MIN. TENSILE STRESS ASME SECII-D
Kg/cm2.g 4945.64
AREA SUPPORTED BY mm2 66606.00
12 THE GUSSET A -
cm2 666.06
13 OUTPUT
14 DESIGN PRESSURE P Kg/cm .g
2
WP + h 17.5
SAT. TEMP
15 WORKING MTL. TEMP. t C
0 + 237
ADD. TEMP.
SAT. TEMP. AT
10 DESIGN PRESSURE
0
C - 186
14 OUTPUT
15 DESIGN PRESSURE P Kg/cm2.g WP + h 10.54 1 Mpa
16 INTERNAL DIA Di mm D - (2 x t) 50.605
SAT. TEMP
WORKING MTL.
17 TEMP. T 0
C + 214
ADD. TEMP.