Baseline Survey PDF
Baseline Survey PDF
Baseline Survey PDF
Jan 2016
Contents
Part A. Project Background ......................................................................................................... 25
1. Introduction .............................................................................................................................. 26
1. Introduction .............................................................................................................................. 38
9. Success stories........................................................................................................................... 92
1. Agrotech.................................................................................................................................. 124
Mulch Mats..............................................................................................................................................133
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Final report on Baseline Survey of Technical Textiles in India
Sanitary Napkins......................................................................................................................................169
Wipes .......................................................................................................................................................173
Artificial Ligaments..................................................................................................................................208
Extra Corporeal........................................................................................................................................211
Airbags .....................................................................................................................................................225
Headliners ................................................................................................................................................234
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Final report on Baseline Survey of Technical Textiles in India
Helmets ....................................................................................................................................................240
Jute Hessian and Sacks (including Food grade jute bags) ....................................................................267
Tents.........................................................................................................................................................315
Sport strings.............................................................................................................................................320
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Final report on Baseline Survey of Technical Textiles in India
Interlinings ...............................................................................................................................................375
Labels .......................................................................................................................................................399
8. Hometech................................................................................................................................ 416
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Final report on Baseline Survey of Technical Textiles in India
Conveyor Belts.........................................................................................................................................528
Coated Abrasives.....................................................................................................................................542
Composites ..............................................................................................................................................552
Filtration products...................................................................................................................................557
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Final report on Baseline Survey of Technical Textiles in India
Others ......................................................................................................................................................568
4. Centre of Excellence– A one stop shop for technical textiles .................................................. 686
6. Mandatory regulations for technical textiles across different countries ................................. 735
Vision........................................................................................................................................................766
Recommendations ..................................................................................................................................767
Fiscal.........................................................................................................................................................767
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Final report on Baseline Survey of Technical Textiles in India
Others ......................................................................................................................................................780
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
Exhibit 384: Import trend for paper making fabric 2012-13 vs 2007-08 .....................................................565
Exhibit 385: Market size estimate - slings & webbings.................................................................................566
Exhibit 386: Import and Export trends of TT component webbings and slings ..........................................567
Exhibit 387: Market size estimate for acoustic textile for cell phones ........................................................568
Exhibit 388: Import and Export trends...........................................................................................................569
Exhibit 389: Market Sizing estimated of ropes and cordages ......................................................................569
Exhibit 390: Import Export trends of TT component of hoses .....................................................................570
Exhibit 391: Non woven production trend for India .....................................................................................578
Exhibit 392: Types of non-woven produced in India.....................................................................................578
Exhibit 393: Non woven usage across segments ..........................................................................................579
Exhibit 394: Product life cycle of non woven products ................................................................................580
Exhibit 395: Key manufacturers of Non woven fabrics in India ...................................................................581
Exhibit 396: geographical distribution of non woven players ......................................................................582
Exhibit 397: Imports & exports of speciality fibres .......................................................................................591
Exhibit 398: Indian composites industry - distribution by application ........................................................594
Exhibit 399: Growth of market size of composites from 2007-08 to 2012-13............................................595
Exhibit 400: Market size estimate of glass fabric – composites...................................................................596
Exhibit 401: Export import trends for glass fabric ........................................................................................596
Exhibit 402: Import and export of carbon fibre ............................................................................................598
Exhibit 403: Market size estimate composites ..............................................................................................600
Exhibit 404: Cotton balance sheet for last five years....................................................................................607
Exhibit 405: Jute Balance sheet ......................................................................................................................608
Exhibit 406: Silk production in India ...............................................................................................................609
Exhibit 407: Production of VSF .......................................................................................................................611
Exhibit 408: Viscose balance sheet of India ...................................................................................................611
Exhibit 409: Production of PSF and PFY .........................................................................................................613
Exhibit 410: Balance sheet for polyester in India ..........................................................................................613
Exhibit 411: Production of ASF .......................................................................................................................615
Exhibit 412: Balance sheet for acrylic fibre in India ......................................................................................615
Exhibit 413: Production of PPSF & PPFY ........................................................................................................616
Exhibit 414: Balance sheet of PP fibre and yarn............................................................................................616
Exhibit 415: Production of Nylon Filament yarn ...........................................................................................618
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
JV - Joint Venture
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
1. Introduction
The Ministry of Textiles (MoT) is responsible for policy formulation, planning, development, export
promotion and trade regulation in respect of the textile industry. In line with this agenda, the Ministry of
Textiles has undertaken several developmental activities that are oriented towards providing necessary
support to promote growth of Technical Textile industry in India.
Technical textiles are textile materials and products used for their technical performance and functional
properties. Unlike conventional textiles used traditionally for clothing or furnishing, technical textiles are
used basically on account of their specific physical and functional properties and mostly by other user
industries. The market for technical textiles is expanding as the products are being put to use by an ever-
increasing number of end users in various industries such as agriculture, clothing, construction, health
care, transportation, packaging, sports, environmental protection, protective wear, and more. The
global market for technical textiles is expected to continue its growth, driven by the expanding use of
these products particularly non woven in emerging markets like Asia, because of increased levels of
consumption and production, availability of skilled labour, and developing infrastructure facilities. The
global technical textile industry is currently dominated by products from China and the European Union.
Developing countries in Asia have the advantage of becoming production centres for technical textiles
due to their cost advantages.
A baseline survey that provides comprehensive information on all aspects of the technical textile
industry in India is imperative for understanding the past developments and progress in the sector and
for identifying key challenges, growth potential and opportunities. Under the 12th five year plan scheme
of the Government, MoT through the Office of the Textile Commissioner has planned to carry out an
updating exercise of the baseline survey for the Technical Textile Industry to estimate all information on
the technical textile industry in India like market size, consumption, trade trends, number of units, type
of units, type of products produced, investment, turnover, employment, etc.
In this regard MoT has appointed ICRA Management Consulting Services (IMaCS) to do a baseline survey
of the technical textile industry of India.
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Final report on Baseline Survey of Technical Textiles in India
2. IMaCS’ Approach
Our approach towards comprehensively addressing all the aspects as spelt out in the Terms of
Reference has been structured under five (5) distinct modules, as pictorially represented in the exhibit
below and subsequently explained in detail:
5. Recommendations
High Potential Products
Government Policies
And Regulatory Framework
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Final report on Baseline Survey of Technical Textiles in India
Work stream 1: Product Identification: A comprehensive list of Technical Textile products was
prepared and HS codes are mapped for the identified list of Technical Textile products. This list forms
the base for the import, export analysis and market sizing.
Work stream-2. Trade Analysis: For the identified Technical Textile products, the Indian trade data
has been extracted from DGCIS, DGFT and any other reliable sources. The extracted data was analyzed
to understand the following:
Export volume and value across each product/segment
Export trends during last five years (2007-2012)
Import volume and value across each product/segment
Import trends during last five years (2007-2012)
Key export markets for India Key countries where India is importing from
Based on this analysis, the trends in trade of technical textile products in India was established
Work Stream 3-Manufacturing Analysis: Based on the data collected from the primary survey, the
manufacturing of Technical Textile products is being analysed on the following lines on best effort basis :
Type of manufacturer - MSME/ Non-MSME
Product wise manufacturing capacity, including roll goods and conversion
Domestic consumption versus Exports
Key manufacturing clusters
Work Stream 4- End User Industry Trends: The demand for Technical Textile products is derived
demand and dependent on the growth of end user industries. As part of this analysis, we have studied
the key end-user industries in India to understand the growth in these industries, trends in consumption
of technical textile products by these end user industries and its impact on growth of Technical Textile
manufacturing and trade.
Work Stream 5- Market size Analysis: Based on the analysis of imports, exports, manufacturing and
end user industries, IMaCS has arrived at the market size across each segment of technical textiles.
Market size as defined in the terms of reference will be the sum of indigenous production and imports.
The growth rate across each segment was analysed and based on the past trends, and end-user
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Final report on Baseline Survey of Technical Textiles in India
industry/macro economic trends the market size forecasting is being done for 3 years from 2013 to
2016. In addition to the market size, exports market growth, imports market growth, manufacturing
growth forecast is being done for the next three years.
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
Work Stream 3-Key Impediments: The key impediments for the growth of industry were analyzed,
which may include, input materials, human resources, institutional support, government policies, fiscal
duties, Inadequate Demand and Inadequate information/awareness.
Module 5. Recommendations
Further, in discussions with the stakeholders the final recommendations have been formulated.
Methodology
We have carried out this engagement through a mix of primary and secondary research.
Primary research
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Final report on Baseline Survey of Technical Textiles in India
Baseline Survey: IMaCS has prepared a detailed questionnaire covering the details mentioned under
stakeholder information part of TOR. Approval will be sought from OTXC on the questionnaire, which
was used as the research instrument towards collecting information from the stakeholders.
The list of stakeholders was prepared using secondary resources and subsequently snowballing exercise
was done during to survey to get additional referrals. The few secondary sources IMaCS referred to
were:
Stakeholders list from previous baseline survey
Members list from ITTA
TUFS Beneficiary list under Technical Textiles
Stakeholders associated with COEs for availing their services
B2B Trade websites such as Alibaba, global sources, fibre2fashion, etc,.
The data collected is being appropriately entered into excel format for analysis and cleaned.
Interactions with COEs, associations, key industry players in the Technical Textile industry in
India
As a part of the exercise we have met the following stakeholders and interacted extensively with them.
it involved visiting Centres Of Excellence/associations such as ITTA, All India Flat Tape Manufacturers
association(AIFTMA), FRP Institute, Mosquito Net Manufacturers' Association, Indian Fishnet
Manufacturers Association, Zipper Association of India, / Industry players and also getting their
responses through a structured questionnaire to understand Indian Technical Textile Industry, the effect
of various scheme interventions, issues being faced, need for modifications in policy and regulatory
framework.
Secondary Research
We have done extensive secondary research and analysis for the engagement. For this purpose, we
reviewed information available in the public domain – industry information from various associations of
user industries, research reports of reliable agencies, databases and other reliable sources. We took
data/information from the Office of Textile Commissioner regarding the database of stakeholders
including TUFS beneficiary list under Technical Textiles.
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Final report on Baseline Survey of Technical Textiles in India
3. Structure of report
IMaCS has developed this report in four sections. In Part A, IMaCS has given details about the project
background and its approach towards completion of the project. In the second section – Part B, an
overview of the technical textile industry of India is presented which includes details about the current
market size, location advantages and the information about various investments in the technical textile
domain. The third section – Part C involves detailed reports of each product considered as technical
textiles segregated under the 12 technical textile segments. Each product has been analyzed on the
aspects of product characteristics, application, market size, major manufacturers, export and import
scenario, key machineries required for the product manufacturing and the quality standards available
for the product. The fourth part – Part D involves analysis of Indian technical textile industry on different
factors of production involving raw material availability, different technologies used, policies and
incentives available from both central and state governments for promotion technical textile industry. It
analysis of work force available in the industry and prospects of skill development for technical textiles
across India though various courses available. IMaCS has also done a comparison of Indian technical
textile industry vis-à-vis other key global players of technical textile on various parameters under this
section.
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Final report on Baseline Survey of Technical Textiles in India
SL. No. Segment Products Covered in BSTT 2008 Covered in BSTT 2013 Remarks
etc
Contact
4 Meditech Yes No
lenses
Non woven
5 Packtech shopping No Yes
bags
Sports
6 Sportech No Yes
strings
Snooker &
7 Sportech Pool table No Yes
cloth
Only wall covering
Floor shave been
8 Buildtech Yes No
coverings covered within
other products
Acoustic textile
fabrics used in
Acoustic
9 Buildtech No Yes Multiplexes and
fabrics
construction to
minimise echoes
This has led to re
sizing of the
clothtech segment
Sewing Only Specialised
10 Clothtech Yes and hence lower
threads sewing threads
growth numbers
for the segment
and the product.
The ticking fabric
market for only
the organised
mattress industry
Only the organised has been captured
Ticking sector ticking fabric as most of the
11 Hometech Yes
fabrics market has been demand in the un-
captured organised sector is
catered via cotton
stuffing and
traditional textile
and clothing.
Furniture
Other coated fabrics
fabrics &
Only furniture fabric used for book covers,
12 Hometech other
was considered paintings, etc have
coated
also been considered
fabrics
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Final report on Baseline Survey of Technical Textiles in India
SL. No. Segment Products Covered in BSTT 2008 Covered in BSTT 2013 Remarks
Outer protective
clothing like
Technical textile
Outer
rain coats, wind
13 Protech protective No Yes
cheaters, etc have
clothing
been considered
as Technical
textiles
Industrial
14 Indutech webbings No Yes
and slings
Acoustic
textiles
15 Indutech No Yes
used in cell
phones
Industrial
hoses
16 Indutech (Technical No Yes
Textile
component)
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
1. Introduction
Technical textiles are different from the conventional textiles. Unlike conventional textiles used
traditionally for clothing or furnishing, technical textiles are used basically on account of their specific
physical and functional properties and mostly by other user industries. Depending on the product
characteristics, functional requirements and end-user applications the highly diversified range of
technical textile products have been currently grouped into 12 categories based on application:
Agrotech (agriculture, horticulture and forestry)
Buildtech (building and construction)
Clothtech (technical components of shoes and clothing)
Geotech (geotextiles, civil engineering)
Hometech (components of furniture, household textiles and floor coverings)
Indutech (filtration, cleaning and other industrial usage)
Meditech (hygiene and medical)
Mobiltech (automobiles, shipping, railways and aerospace)
Oekotech (environmental protection)
Packtech (packaging)
Protech (personal and property protection)
Sportech (sport and leisure)
The technical textile industry has immense potential in the developing countries. Asia is a power house
of both production and consumption of technical textiles. China is the market leader in technical
textiles. Korea, Japan, India and Taiwan are the other key players of technical textiles in Asia. Easy
availability of labour along with availability of a wide range of fibre and fibre products in India is the key
reason for the growth of technical textile sector in India.
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Final report on Baseline Survey of Technical Textiles in India
Industry at present which is very less compared to other developing countries like China where technical
textile Industry accounts for around 20% of the textile sector. The technical textile industry size with
respect to the textile industry of India is shown in the exhibit below.
Exhibit 2: Indian technical textile Industry w.r.t textile sector
800 13.3% 16.0%
12.7% 13.0% 12.8% 13.0% 693
700 11.9% 12.4% 12.5% 632 14.0%
526 577
in Rs.''000 crore
600 12.0%
475
500 403 10.0%
347 366
400 8.0%
300 6.0%
200 92 4.0%
46 52 59 66 74 82
100 41 2.0%
- 0.0%
2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16
(P) (P)
2. Market Summary
The technical textile market across the 12 key segments is as shown in the exhibit below:
Exhibit 3: Market summary of technical textiles
Sl. Segment Market Market Market Growth Project Market Market Market
N size size size (E) (2008- ed size (P) size (P) size (P)
o. 2007-08 2012-13 2013-14 13) growth 2014-15 2015-16 2017-18
(in Rs. (in Rs. (in Rs. CAGR (2013- (in Rs. (in Rs. (in Rs.
Crore) Crore) Crore) 16) Crore) Crore) Crore)
1 Agrotech 553 826 929 ~8% ~12% 1,043 1,191 1,614
2 Meditech 1,669 3,321 3,622 ~15% ~9% 3,950 4,281 5,142
3 Mobiltech 3,183 6,607 7,370 ~16% ~12% 8,221 9,173 11,433
4 Packtech 14,630 28,020 31,181 ~14% ~11% 34,698 38,733 48,318
5 Sportech 2,851 4,132 4,645 ~8% ~12% 5,222 5,877 7,111
6 Buildtech* 1,317 2,514 2,819 ~14% ~12% 3,162 3,577 4,587
7 Clothtech# 3,466 4,835 5,357 ~7% ~11% 5,935 6,591 8,133
8 Hometech$ 4,345 6,249 7,119 ~8% ~14% 8,110 9,274 12,145
9 Protech 1,302 1,988 2,176 ~9% ~9% 2,382 2,722 3,139
10 Geotech 185 683 772 ~30% ~13% 873 991 1,275
11 Oekotech 68 120 132 ~12% ~10% 145 160 193
11 Indutech 3,206 6,625 7,567 ~16% ~14% 8,642 9,929 13,127
Total
technical
36,775 65,920 73,688 ~12.4% ~11.8% 82,384 92,499 1,16,217
textile
market
Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
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Final report on Baseline Survey of Technical Textiles in India
*Buildtech market size for 2007-08 and onwards excludes market of floor and wall covering
$ Hometech market for 2007-08 and onwards includes plush fabric for soft toys instead of total soft toys and only technical textile furniture
fabrics
#Clothtech market includes only specialised sewing threads
Clothtech
7.3% Packtech
42.5%
Buildtech
3.8% Sportech Indutech
6.3% 10.0%
Source: IMaCS analysis
Out of the total market, domestic consumption accounts for significant share at close to 90% of all
technical textile supplies. The trends of domestic production and exports and imports are shown as
under:
Exhibit 5: Domestic market trend
Domestic Consumption
70,000
58,804
60,000
50,000
in Rs. crore
40,000 35,799
30,000
20,000
10,000
-
2007-08 2012-13
Source: IMaCS analysis, DGFT, DGCIS
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Final report on Baseline Survey of Technical Textiles in India
398
400 367
337
311
300
200
100
-
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16
Clothtech
8% Packtech
42%
Buildtech
4%
Sportech Indutech
7% 10%
Source: IMaCS analysis
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Final report on Baseline Survey of Technical Textiles in India
Exports Imports
7000 6525
8000 7117
7000 6000
6000 5000
in Rs. crore
3945
in Rs. crore
5000 4000
4000 3000
3000 2167 2000
2000
1000
1000
0
0
2007-08 2012-13
2007-08 2012-13
Clothtech
2.6%
Buildtech Sportech
0.3% 2.8%
Source: IMaCS analysis, DGCIS, DGFT
The segment wise import of technical textiles for 2012-13 is as shown in the exhibit below:
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Final report on Baseline Survey of Technical Textiles in India
Geotech
Imports in technical textiles - 2012-13 1%
(in Rs. 6,525 Crore)
Meditech
Indutech
15%
22%
Protech
4%
Mobiltech
30%
Hometech
7%
Clothtech
9%
Buildtech Sportech Packtech
4% 2% 6%
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Segment wise market summary is as shown below:
Agrotech
The total estimated market for the segment including the exports is as shown under.
Exhibit 11: Market summary of Agrotech
Units - Production import Exports Domestic Total Export Domestic Export Domestic
Shade Value (in Rs.
nets 145 - 11 134 145 12 167 13 261
Crore)
(including
plant Volume (in 5,783 - 440 5,343 5,783 462 6,679 509 10,436
nets) MT)
Value (in Rs.
14 - - 14 14 - 17 - 22
Mulch Crore)
Mats Volume (in
692 - - 692 692 - 796 - 1,053
MT)
Value (in Rs.
2 - 2 0 2 2 0 3 0
Crop Crore)
covers Volume (in
171 - 148 23 171 170 27 225 36
MT)
Units - Production import Exports Domestic Total Export Domestic Export Domestic
Value (in Rs.
218 711
Total Crore) 810 16 183 643 826 310 881
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis P=Provisional
Meditech
The total estimated market for the segment including the exports is as shown under
Exhibit 12: Market summary of Meditech
Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Production Import Export Domestic Total Export Domesti Export Domesti
c c
Value ( in Rs.
3.0 59.0 62.0 62.0 - 71.3 - 94.3
Baby Diaper( TT Crore)
Component) Volume ( in MT)
207 3,930 4,137 4,137 - 4,758 - 6,292
Value ( in Rs.
Incontinence Crore) 1.0 10.0 11.0 11.0 - 13.2 - 19.0
Diaper TT
Component Volume ( in MT)
37 698 735 735 - 882 - 1,270
Value ( in Rs.
Crore) 3.1 59.5 62.6 62.6 - 71.9 - 95.1
Sanitary Napkin( TT
Component)
Volume ( in MT)
209 3,966 4,174 4,174 - 4,800 - 6,349
Value ( in Rs.
Wipes TT Crore) 94.6 6.5 1.1 100.0 101.1 1.2 110.0 1.5 133.1
Component
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Final report on Baseline Survey of Technical Textiles in India
Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Production Import Export Domestic Total Export Domesti Export Domesti
c c
Volume ( in MT)
1,060 526 326 1,260 1,586 358.6 1,386 434 1,677
Value ( in Rs.
Crore) 0.7 13.4 14.1 14.1 - 16.1 - 21.3
Under pads (TT
Component)
Volume( in MT)
47 891 938 938 - 1,078 - 1,426
Value ( in Rs.
Crore) 0.4 0.4 0.4 - 0.5 - 0.7
Ear Buds (TT
Component)
Volume( in MT)
28 28 28 - 33 - 48
Value ( in Rs.
Surgical Crore) 66.0 34.5 31.5 66.0 38.0 34.7 45.9 41.9
Disposables
(TT Component) Volume ( In MT)
4,400 2,300 2,100 4,400 2,530 2,310 3,061 2,795
Value ( in Rs.
Disposable Bed- Crore) 66 66 66 - 76 - 100
sheets, curtains
and Pillow Covers
(TT Component) Volume ( In MT)
800 800 800 - 920 - 1,217
Value ( in Rs.
Surgical Dressings Crore) 1,121 160 331 950 1,281 347.6 998 383 1,100
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Final report on Baseline Survey of Technical Textiles in India
Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Production Import Export Domestic Total Export Domesti Export Domesti
c c
Value ( in Rs.
Crore) 0.3 0.3 0.3 - 0.3 - 0.3
Eye Pads
(TT Component)
Volume ( In MT)
21 21 21 - 22 - 24
Value ( in Rs.
Compression Crore) 4.9 4.9 3.3 6.5 9.8 3.5 6.8 3.8 7.5
stockings for
varicose veins Volume ( In '000
(TT Component) Nos) 974 692 466 1,200 1,666 489.3 1,260 539 1,389
Value ( in Rs.
Crore) 140.3 9.4 49.7 100.0 149.7 52.2 105.0 57.5 115.8
Compression
garments
Volume ( In '000
(TT Component) 1,110.
Nos) 2,985 200 1,057 2,128 3,185 2,234 1,224 2,463
3
Value ( in Rs.
Surgical Sutures Crore) 660.0 340.0 260.0 740.0 1,000.0 286.0 814.0 346.1 984.9
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Final report on Baseline Survey of Technical Textiles in India
Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Production Import Export Domestic Total Export Domesti Export Domesti
c c
Volume 9.5-10 6-6.5 7.5-8
29Mn 4 Mn 5.5-6 Mn 4.4 Mn 5 Mn
Mn Mn Mn
Meter Dozen Dozen dozen Dozen
Dozen Dozen Dozen
Value ( in Rs.
Crore) 10.5 99.5 110.0 110.0 - 132.4 - 146.4
Artificial Heart
Valves
Volume (in Mtr)
191 1,809 2,000 2,000 - 2,408 - 2,662
Value ( in Rs.
Artificial Heart Crore) 0.8 0.8 0.8 - 0.8 - 0.9
Patches (TT
Component) Volume (in mtr)
50 50 50 - 53 - 58
Value ( in Rs.
Crore) 25.0 25.0 25.0 - 26.5 - 29.8
Artificial Vascular
Grafts (TT
Volume (in '000
Component)
nos) 20 20 20 - 21 - 24
Value ( in Rs.
Crore) 156 4.7 0.7 160.0 160.7 0.8 184.0 1.1 243.3
Artificial Tendon/
Hernia Mesh (TT
Volume (in '000
Component)
nos) 1,950 58 8 2,000 2,008 9.3 2,300 12.3 3,042
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Final report on Baseline Survey of Technical Textiles in India
Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Production Import Export Domestic Total Export Domesti Export Domesti
c c
Value ( in Rs.
Crore) 3.2 3.2 3.2 - 3.4 - 3.7
Artificial Ligaments
(TT Component) Volume (in '00
nos) 19 19 19 - 20 - 22
Value ( in Rs.
Crore) 0.2 0.2 0.2 - 0.2 - 0.2
Prosthetics (TT
Component) Volume (in '000
mtr) 75 75 75 - 79 - 87
Value ( in Rs.
Crore) 48.0 48.0 48.0 - 52.4 - 63.9
Value ( in Rs.
Crore) 23.3 85.2 13.5 95.0 108.5 15.5 114 20.5 165.0
Artificial Joints
Volume (in '000
nos) 24 87 14 97 111 15.8 116.2 21 168
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Final report on Baseline Survey of Technical Textiles in India
Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Production Import Export Domestic Total Export Domesti Export Domesti
c c
Total Value ( in Rs.
Crore) 2,371 951 702 2,620 3,322 754 2,868 870 3,413
Mobiltech
The total estimated market for the segment including the exports is as shown under
Exhibit 13: Market size for Mobiltech
Mobiltech 2012-13 2013-14 (P) 2015-16 (P)
Productio Market Domesti
2012-13 Unit Imports Exports Domestic Export Export Domestic
n Size c
Tyre Cord (‘000 MT) 91.2 49.5 1.0 139.8 140.8 1.1 156.6 1.6 196.4
Fabric
INR Crore 2,571 1,420 21 3,970 3,991 24 4,447 32 5,578
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Final report on Baseline Survey of Technical Textiles in India
mn nos 28 28 28 - 31 - 39
Helmets
INR Crore 1,015 1,015 1,015 - 1,126 - 1,388
TT usage in
airlines(upho - - -
lstery and
airline INR
disposables crore 3 77 - 80 80 - 89 - 112
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Final report on Baseline Survey of Technical Textiles in India
Total INR Crore 4,620 1987 124 6,483 6,607 141 7,229 183 8,990
Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
* Air bags are imported and exported as complete set up and hence the value states the value of imports and exports of Air bag set up.
Packtech
The total estimated market for the segment including the exports is as shown under
Exhibit 14: Market sizing of Packtech
Packtech 2012-13 2013-14(P) 2015-16 (P)
Market Domes
Units Production Imports Exports Domestic Export Domestic Export
size tic
Polyolefin woven KT 1,309 3 641 671 1,313 693 752 808 943
sacks INR
Crore 9,008 41 323 8,726 9,049 349 9,773 407 12,260
KT 50 - 1 49 50 1 57 1 75
Leno Bags
INR 1,207.
Crore 800 - 6 794 800 7 913 9 5
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Final report on Baseline Survey of Technical Textiles in India
Jute Hessian and KT 1,428 11 155 1,285 1,440 186 1,413 268 1,710
Sacks INR
Crore 10,665 84 1,157 9,592 10,749 1,389 10,551 2,000 12,767
Mn
Soft luggage(TT Sqm 17 7 1 23 24 1 27 1 39
component) INR
Crore 356 141 16.5 480 497 16.5 576 16.5 829
KT 0.2 1 - 1 1 - 2 0 2
Tea bags filter paper
INR
Crore 503.7 39.2 0.03 542.9 542.9 0.03 651.4 0 938
INR
Total Crore 27,621 399 3,100 24,920 28,020 3,598 27,583 4,861 33,871
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
53
Final report on Baseline Survey of Technical Textiles in India
Sportech
The total estimated market for the segment including the exports is as shown under
Exhibit 15: Market summary of Sportech
54
Final report on Baseline Survey of Technical Textiles in India
55
Final report on Baseline Survey of Technical Textiles in India
Buildtech
The total estimated market for the segment including the exports is as shown under
Exhibit 16: Market summary of Buildtech
2013-14 (P)
Buildltech 2012-13 2015-16 (P)
Buildltech Production import Export Domestic Total Export Domestic Export Domestic
Value (in Rs.
Architectural Crore) 8 22 - 30 30 - 36 - 52
Membranes Volume (in lakh
sq. m) 2 4 - 6 6 - 7 - 10
Value (in Rs.
Hoarding & Crore) 262.9 224 2.4 484.5 487 2 543 2 681
signage Volume (in Mn.
sq. m) 89 75 1 163 164 1 183 1 229
Value (in Rs.
Canvas - Crore) 412 1 18 395 413 19 391 23 383
tarpaulin Volume (in Mn.
sq. m) 50 0 2 48 50 2 47 3 46
Value (in Rs.
Crore) 1,432 4 2 1,434 1,436 2 1,649 3 2,181
HDPE tarpaulin
Volume (in '000
MT) 124 0 0 124 124 0 143 0 189
Value (in Rs.
Awning & Crore) 37 3 1 39 40 1 51 1 86
canopy Volume (in lakh
m) 14 1 0 15 15 0 20 0 33
Value (in Rs.
Crore) 97 - - 97 97 - 111 - 147
Scaffolding Net
Volume (in '000
MT) 12 - - 12 12 - 13 - 18
Value (in Rs.
Acoustic fabric
Crore) 11 - - 11 11 - 13 17
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Final report on Baseline Survey of Technical Textiles in India
2013-14 (P)
Buildltech 2012-13 2015-16 (P)
Buildltech Production import Export Domestic Total Export Domestic Export Domestic
Volume (in '000
MT) 284 - - 284 284 327 432
Clothtech
The total estimated market for the segment including the exports is as shown under
Exhibit 17: Market summary of Clothtech
2013-14 (E)
Clothtech 2012-13 (All values in Rs. Crore) 2015-16 (P)
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Final report on Baseline Survey of Technical Textiles in India
2013-14 (E)
Clothtech 2012-13 (All values in Rs. Crore) 2015-16 (P)
58
Final report on Baseline Survey of Technical Textiles in India
Hometech
The total estimated market for the segment including the exports is as shown under
Exhibit 18: Market summary of Hometech
Hometech 2012-13 (All values in Rs. Crore) 2013-14 (E) 2015-16 (P)
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Final report on Baseline Survey of Technical Textiles in India
Hometech 2012-13 (All values in Rs. Crore) 2013-14 (E) 2015-16 (P)
60
Final report on Baseline Survey of Technical Textiles in India
Protech
The total estimated market for the segment including the exports is as shown under
Exhibit 19: Market summary of Protech
Chemical Value
Protective (in Rs. Crore) 15 4 - 19 19
- 23
- 33
clothing Volume -
1
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Final report on Baseline Survey of Technical Textiles in India
Value
High visibility (in Rs. Crore) 76 - - 76 76
- 81
- 91
clothing Volume
(in lakh metres) 59 - - 59 59
- 62
- 70
Value
1,162 290
Industrial gloves (in Rs. crore) 1,263 - 1,010 253 1,263 1,536 384
Value
Industrial gloves (in Rs. Crore) 189 189 189
- 189
288
(T T component) Volume
(in lakh metres)
Value
High Altitude (in Rs. Crore) 420 189 - 609 609
- 658
- 768
clothing Volume (in lakh
pieces.) 4 2 - 6 6
- 7
- 8
Value (in Rs.
Other protective Crore) 145 29 72 102 174
83 112
110 136
clothing Volume (in lakh.
nos.) 58 11 28 41 70
33 45
44 54
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Final report on Baseline Survey of Technical Textiles in India
Geotech
The total estimated market for the segment including the exports is as shown under
Exhibit 20: Market summary of Geotech
2013-14 (E)
2012-13 (All values in Rs. Crore) 2015-16 (P)
Geotextiles Production Import Export Domestic Total Export Domestic Export Domestic
Value (in
Rs. Crore) 583 100 503 180 683 578 194 764 227
Geotextiles Volume
(in '000
49 8 42 15 57 48 16 64 19
MT.)
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
Oekotech
The total estimated market for the segment including the exports is as shown under
Exhibit 21: Market summary of Oekotech
2013-14 (E)
2012-13 (All values in Rs. Crore) 2015-16 (P)
Export Domestic
Oekotextiles Production Import Export Domestic Total Export Domestic
Value (in
Rs. Crore) - 132
120 120 120 - 160
Oekotextiles Volume
(in '000
- 11
MT.) 10 - - 10 10 - 13
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
63
Final report on Baseline Survey of Technical Textiles in India
Indutech
The total estimated market for the segment including the exports is as shown under
Exhibit 22: Market summary of Indutech
Indutech 2012-13 2013-14(P) 2015-16 (P)
Productio Market Domest Domest
Product Unit Imports Exports Domestic Export Export
n Size ic ic
Conveyor belts (TT ‘000 MT 12 2.6 3.3 11.2 14.6 3.5 12.9 3.98 17.1
component)
INR Crore 300 76 84 292 376 89 336 100 444
mn metres 2 0.06 - 2 2 - 2 - 2
Decatising cloth
INR Crore 35 6 - 41 41 - 43 - 48
Coated abrasives(TT MT 53,092 1,410 278 54,224 54,502 289 65,069 312 93,699
component)
INR Crore 711 48 9 750 759 9 900 10 1,296
Ropes and cordages ‘000 MT 122.5 11.7 37.1 97.1 134.2 44.5 108.7 64.1 136.3
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Final report on Baseline Survey of Technical Textiles in India
INR Crore 1,646 71 709 1,008 1,717 851 1,129 1,225 1,416
Glass fabrics as a part of ‘000 MT 81.8 46.5 14.3 114 128.3 15.2 131.1 17.1 173.4
composites (TT component)
INR Crore 924 499 202 1,221 1,423 214 1,404 240 1,856
Mn Sqm 5 1 0 6 6 0 7 0 9
Filtration products
INR Crore 407 6.4 2 411 414 2 473 2 625
Industrial webbings and MT 4,080 5,043 325 8,798 9,123 358 9,678 433 11,710
slings
INR Crore 102 194 8.2 288 296 9 317 11 383
Sqm - - - - -
Others#
INR Crore 7 1.4 2 6 8 2 7 3 8
Values INR Crore 5,183 1,442 1,075 5,550 6,625 1,246 6,320 1,694 8,235
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
# Others include Acoustic fabric for mobiles and technical textile hoses (Only T T Components)
65
3. New Technical textile products
New technical textile products have been segregated from traditional products based on the following
parameters:
Current usage level and prospects for growth in future
New technical textile products that have emerged in last 2 years
Technical textile products where the consumption market is expected to have a significant
growth prospect in near future
Technical textile products that have seen high level of value addition in recent past.
Technical textiles, where Government policies would significantly impact the market
demand in a positive manner
The total new technical textile market in India is estimated to be Rs. 14,855 crore for 2012-13 and is
expected to grow at 16% till 2015-16. It constitutes of 51 new products accounting for 23% of the total
technical textile industry in 2012-13. The segment wise summary of new technical textiles is shown in
the following exhibit:
Exhibit 23: Market summary of new technical textiles
Sl. Segment Total Tech New Tech New Tech New tech New tech New tech
No. Tex Tex Tex tex. tex. tex.
Market market Projected Market Market Market
size share CAGR size (E) size (P) size (P)
2012-13 2012-13 (2013-16) 2013-14 2015-16 2017-18
(in Rs. (in Rs. (in Rs. (in Rs.
Crore) Crore) Crore) Crore)
1 Agrotech 826 21% ~23% 212 321 361
2 Meditech 3,321 19% ~15% 752 973 1,317
3 Mobiltech 6,607 1.7% ~12% 276 346 447
4 Packtech 28,020 7% ~18% 2,164 3,000 4,171
5 Sportech 4,132 14% ~16% 662 884 851
6 Buildtech 2,514 26% ~14% 757 987 1,296
7 Clothtech 4,835 16% ~12% 852 1,079 1,367
8 Hometech 6,249 42% ~17% 3,112 4,295 5,946
9 Protech 1,988 54% ~14% 1,225 1,583 1,814
10 Geotech 683 100% ~13% 772 991 1,275
11 Oekotech 120 0% - - - -
11 Indutech 6,625 84% ~16% 6,042 8,585 11,557
Total technical
65,920 23% ~16% 17,185 23,041 30,402
textile market
Source: IMaCS analysis
Final report on Baseline Survey of Technical Textiles in India
As it can be inferred from the above exhibit, Indutech, buildtech and Hometech are the major new
technical textile segments. The segment wise distribution can be seen in the following exhibit.
Exhibit 24: Market size pie product wise – New Technical textile products
Buildtech
5%
Hometech
Protech Clothtech
18%
7% 5%
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Final report on Baseline Survey of Technical Textiles in India
68
Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
50,000 10,000
38,485
34,017 37,205 38,768
Cummulative iterm loans
40,000
33,829 7,500
in Rs. crore
30,000
5,000
20,041
20,000
1,572 10,547
567 2,500
10,000 480
3,854
- -
The investments were mainly made in few specific states. 69% of the total investments during the 2007
to 2012 were made in Maharashtra. The following exhibit shows the key states and their share in
investment via TUFS during the period.
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Final report on Baseline Survey of Technical Textiles in India
Gujarat Others
7% 12%
Punjab
12%
Maharahstra
69%
The trends in investment show a sinusoidal nature of investments. The investments have dipped in 2012
and are expected to boom again in near future.
The key investments in technical textile sector during the last five years have been discussed below:
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Final report on Baseline Survey of Technical Textiles in India
1 Investment is around USD 30 million – Exchange rate taken to be Rs. 55/ USD
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Final report on Baseline Survey of Technical Textiles in India
73
Final report on Baseline Survey of Technical Textiles in India
Technical textile sector is a major driver for FDI as the sector is witnessing a growth phase in India and
the market is expanding rapidly for segments such as Protech, Geotech, Meditech, Packtech as the
awareness and preference of technical textile is growing. Major FDI projects in technical textile sector
for the last five years are enumerated as under:
Duravit AG the Germany based parent company has invested a total of Rs. 41 crore in its Indian
subsidiary Duravit India Pvt. Limited in a span of 3 years from 2008-09 to 2010-11. Duravit India
Limited is a growing manufacturer of textile wadding products like sanitary napkins in the
Meditech segment
Ahlstrom invested Rs. 150 crore in 2009-10 and 2010-11 through its Indian Subsidiary Ahlstrom
(India) Pvt. Ltd. for production of non woven in Mudra Gujarat. The project became operational
n 2010-11. The plant caters mostly to export demand of high quality spun bond non woven for
Meditech segment
Pioneer Elastics India Pvt. Ltd. got FDI its parent organisation Pioneer in2011-12 and 2013-14 to
the tune of Rs. 22 crore
Global Non woven is establishing a new spun melt line at its Nasik plant in India for production
of non-woven
Klopman, the carbon composite player received FDI from its parent company worth Rs. 2 crore
in 2011-12
Indorama received an FDI worth Rs. 55 crore in 2011-12 from its parent company and Nano
horizon for technical textiles
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Final report on Baseline Survey of Technical Textiles in India
Fiberweb Holdings, the global technical textile giant acquired India based Terram geo-synthetics
for Rs. 17.8 crore in 20130-14
Caparo, an industrial composite maker based out of UK has invested to develop a new plant for
plastic composites in South India to cater to automobile manufacturers
Hollingsworth and Vose group, based out of US are investing Rs. 1650 crore in Indian technical
textile industry for starting an automotive filter plant at Dahej in Gujarat
Oerilikon Neumag, a global player for geo-textiles is planning to enter Indian markets. It has
already invested for development of 12 spindles to produce 10,000 MT of geo-textiles in South
India
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Final report on Baseline Survey of Technical Textiles in India
4. Fire retardant apparels and fabrics: Fire retardant apparels and fabrics is a segment with
high potential for new players coming from traditional textile industry. The segment has seen
many such transitions where in a traditional textile player has dedicated some of its
infrastructure for manufacturing FR fabrics and apparels, as the installation for apparel
manufacturing works for FR apparel production also. Some of the leading Fire retardant players
who have transited from traditional textiles are:
JayaShree Textiles, a division of the Aditya Birla Group has a significant share in Fire
retardant fabric manufacturing close to two lakh metres annually out of its two million
metres capacity.
Alok Industry has also established itself as a fire retardant apparel and work wear
garment player where in fire retardant apparels contribute to around 2% of its
garmenting revenue.
Loyal Textiles also produce Protech products in spite of being a traditional textile
manufacturer.
5. Transmission belts fabric: Transmission belts used in Indutech like drive belts are another
segment that can be an entry level product segment for a traditional textile MSME or composite
mill. Transmission belt production involves production of fabric and then applying rubber
coating on it through dippining in rubber. Many of the industry players like Habasit Lakoka Pvt.
Ltd, engage outside players for purchase of fabric before dipping. This is a good prospect
wherein, a traditional textile player can tie up with a technical textile player for supply of fabric
for transmission belting.
In addition to these initiatives, cost effective business models can be developed for promoting SME
investment and entrepreneurship in technical textiles. These business modesl should be targeted at low
investment products across segments that cater to industrial segment or intermediate products so that
definite and clearly identified markets and customers can be targeted. The key products for which such
business models can be developed are enumerated as follows:
1. All agro nettings excluding fish nets and high tensile nets
2. Non-woven end product converters like wipes, non woven interlining and medical disposables
3. Garment accessories like elastics and hook and loop fabrics
4. Medical dressing and bandages manufacturing
5. Coated fabric industrial gloves, sleeping bags and tent manufacturing
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Final report on Baseline Survey of Technical Textiles in India
Gujarat
Gujarat is the hub of technical textiles with many key players located in Ahmedabad and Surat, the two
strong holds with over 300 units involved in textiles and technical textile at each location. Gujarat is the
market leader amongst Indian states in production of manmade textile based Packtech and Clothtech
products and non woven.
The state has the distinct advantage of an easy and cheap supply of raw material both cotton as well as
manmade fibres, both of which are manufactured in large quantities in Gujarat. In addition to that, the
textile policy of Gujarat offers up to 6% credit linked interest subsidy for promotion of technical textile
industry. This along with the stream lined support from the State government in terms of easy
availability of licenses goods, infrastructure support in terms of power and road connectivity have been
the major boosters for technical textile industry in the state. As a result many new projects have entered
in the state like Ahlstrom’s Non-woven plant and Hollingsworth and Vose group’s auto filter plant which
would be set up at Dahej in Gujarat. Gujarat also enjoys the availability of skilled man power which has
been trained over generations working on the textile industry as well as goods research and
development support with ATIRA and MANTRA located in the state.
Maharashtra
Maharashtra is the other important state when it comes to technical textiles. The State excels in various
Indutech and home tech products with key players located in and around the Mumbai – Pune area.
Large players like Garware ropes, Bombay Dyeing, Entremonde Polycoaters, Sky industries, Supreme
Non woven, Spica Elastic and Kusumgar corporate are some of the renowned names of technical textile
industry that are located in Maharashtra.
The state has the largest area under cotton cultivation and enjoys goods supply of raw material . It is
closely linked to the raw material supplying industries of Gujarat also. The state has one of the finest
77
Final report on Baseline Survey of Technical Textiles in India
technical textile institutes in India with four COEs being located in Maharashtra. However, the textile
policy of the state does not put special emphasis on the technical textile industry.
Tamil Nadu
Tamil Nadu is a major textile hub of the country. Over the years it has also made its mark in the technical
textile industry with many key players of Clothtech and hometech located within the state. The State
has a large number of SMEs that are involved in supporting the garmenting industry of the state by
supplying key technical textile raw materials. Key technical textile industries located in the state are
Precot Meridian, Loyal Textiles, Zip industries, Ideal zippers, Habasit, Fennerand Fruedenberg non
woven. In addition to this the state has a cluster of mosquito net manufacturers located at Karur. Both
the Association of Fishnet manufacturers and Mosquito net manufacturers are located in Tamil Nadu.
The state has the largest number of spindles in the country and is a major fabric producer. It provides
support to the technical textile industry by providing an easily approachable market of textiles and
garments. As a result the Clothtech industry is flourishing in the state. It also has goods supply of cotton.
However, the state lacks in providing incentives for promotion of technical textile industry.
Karnataka
Karnataka is another major hub of technical textiles with over 72 technical textile industries located in
the state mostly around Bangalore. The key industries are Kurlon India, Madura Coats, Tata Adanced
Materials and Futura Surgicare. The state is a major hub for Meditech and Packtech products.
Along with the key industries, the state also enjoys the benefit of having goods infrastructure and
appropriate location between, Andhra Pradesh, Tamil Nadu and Maharashtra which are the major fibre
and fabric manufacturing states. The state has come up with a new textile policy with special focus on
technical textiles by providing an addition 10% capital subsidy for technical textile industries, thereby
promoting companies to set up in the State. The State plans to spend Rs. 1,700 crore in the XII th plan for
development of technical textile industry in the state. This would act as a major booster for technical
textile industry in the state.
Delhi/ NCR
Delhi/ NCR is a major hub of technical textiles with many key industries with operations across different
segments of technical textile located in the National Capital region. The region has concentration of
Mobiltech, Sportech and Hometech players. The key technical textile industries in the region are SRF,
Uniproducts Ltd, Abhishek Auto industries, YKK Pvt. Ltd., Alps Industries, Sheela Foams, Flocksur India,
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Final report on Baseline Survey of Technical Textiles in India
Jasch Group and RSWM Ltd. The region enjoys the benefit of being the major industrial as well as
business centre of Northern India well connected with goods infrastructure to promote industries.
Kolkata: Kolkata is a major production of jute based technical textiles in particular hessians and jute
sacks in addition to protective technical textiles like industrial gloves and industrial work wear. The city
has most of the industrial gloves manufacturers present in India. The key technical textile industry
located at Kolkata are Chev Jute, Gloster jute mills and Bali jute mills in the Packtech segment and
Mallcom India Ltd, Rajda exports, Tara Lohia, Intech Safety and Jayashree Textiles in the Protech
segment. The cluster enjoys the benefit of easy availability of goods quality jute which is produced in
West Bengal.
Kanpur: Kanpur is the major hub for production of tents, tarpaulins and sleeping bags. The city has
many small SMEs like Tirupati Taxco and Kanpur tent factory as well as large technical textile players like
Shri Lakshmi Cotsyn, M Kumar Udyog, Ganesha Ecosphere Ltd. and Standard Newar Mills. The city also
has production facilities of ordinance boards that are involved in development of technical textile
products.
Although Kanpur has no distinct advantage in terms of easy supply of raw material or excellent power
and road infrastructure, the city is a major industrial hub of Uttar Pradesh has work force that is skilled
in these lines with ages of experience in the industry and is available at cheaper rates, in addition to the
presence of defence institutions.
Meerut & Jalandhar: Meerut and Jalandhar are both major clusters and production hubs of sport
composites. While Meerut excels in manufacturing of cricket and boxing based sport composites
Jalandhar excels in manufacturing of inflatable balls. The major players at Meerut are S S industries, S G
Pvt. Ltd., K L Mahajan group and Bhatia Sports. The major industries around Jalandhar are Soccer
International at Jalandhar and Freewill Sports at Ludhiana. The clusters enjoy the advantage of having a
cheaper work force.
The key clusters for technical textiles are shown as under:
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Final report on Baseline Survey of Technical Textiles in India
Uttar Pradesh -
Sportech
Gujarat - Agrotech,
Packtech & non
wovens
West Bengal –
Protech, Packtech
Maharashtra –
Indutech, Clothtech
Karnataka – Meditech,
Tamil Nadu – Clothtech,
Mobiltech, Meditech,
Agrotech
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Final report on Baseline Survey of Technical Textiles in India
Minerals-
Metals- Asbestos, Synthetic Regenerated Natural
Steel glass polymers fibres fibres
Pulp
Texturizin
g
Non woven bonding Spinning
- Stitch bonding - Ring
Twisting - Thermal - Rotor
- Chemical - Friction
- Needlepunchin - Core
g - Wrap
- Spunlacing
- Spunbonding
81
Source: David Rigby Associates
Final report on Baseline Survey of Technical Textiles in India
47 2
29 3
26 9 5
24
19 6 6 21
16 8 8 9
14 7 39
9 2 13 7
0 10 20 30 40 50 60 70
Number of standards
Currently the available standards are distributed across seven key segments of technical textile, with a
majority for Indutech, Geotech and Protech. However, large segments of Clothtech, Mobiltech and
hometech which is mostly do not have relevant standards or have standards driven by buyer
requirements. These segments are mostly to cater to the intermediate product requirement of the
automotive, clothing and home textile segments, where in the buyers either follows the universal
standards for purchasing the technical textiles or have product specifications as per their own
requirement to which suppliers adhere to.
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Final report on Baseline Survey of Technical Textiles in India
India is also witness development in the formulation of new standards and a total of 45 new standards
are envisaged to be developed in the coming years. The segment wise distribution of these standards is
as shown in the exhibit below.
Protech, 7 No.s
Indutech, 5 No.s
Agrotech, 9 No.s
Meditech, 21
No.s
These new developments in drafting of standards of technical textile, India would be able to ensure
quality for different products of technical textiles. It would have the following benefits for the
stakeholders of technical textile industry:
This would make it easier for current suppliers who would have a set standard to follow in
manufacturing thereby ensuring high productivity and quality output.
It would help the institutional buyers, who would be able to come up with tender requests
following a set standard based on which the product quality would be easily gauged.
It would provide the necessary support to the entrepreneurs planning to enter the
manufacturing of technical textiles, as they would have ready standards for products they would
like to enter into.
It would provide protection to the consumers specially in case of technical textile end product
It would help increasing the technological standard for the industry as all the manufacturers
would have to comply with a minimum standard of technology for production
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Final report on Baseline Survey of Technical Textiles in India
However, there are certain segments where in standards are yet to be formulated like crop cover and
anti hail nets in Agrotech. Although last few years have seen extensive development in formulating of
standards, there is still a lot that needs to be done.
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Final report on Baseline Survey of Technical Textiles in India
1. Indian Railways: An Indian railway is a major consumer of fire retardant fabrics, technical
textile seat and berth covers and geo textiles. In the market of FR fabrics, Indian railways have
been a key driver player with consumption of close to 40% of the fabric production in India. It is
estimated that Indian railways procures approximately 13.5 lakh metres of fire retardant fabrics
worth Rs. 30 crore annually. On the geo textile front, over 700 km of rail lines are built on weak
formation of soil, which require continuous maintenance. Use of Pre fabricated drains and geo
grids and geo textiles as a base for development of rail tracks prevents sinking of track ballast.
Although, the use of geo textiles by railways is still in trial phase at many places, it is estimated
that Indian railways would come as a major driver for geo textile usage in India consuming
approximately Rs. 82 crore worth of geotextiles annually. Total purchases of railways are
estimated to be worth Rs. 112 crore. The key applications where geotextiles are being used by
railways are shown as under:
2. National Highway Authority of India and Ministry of Roadways: Ministry of Roadways and
National Highway Authority of India together are one of the largest institutional players when it
comes to roadways. The use of synthetic and natural geo-textiles for longer life of the roads is
increasingly being put to test at different places. The While use of synthetic geo-textiles is
increasingly being done for construction of major roads – Highways and expressways, use of coir
geo-textiles which is cheaper and bio-degradable is being proposed for district level and village
level roads. A pilot project of construction of roads using coir geo-textile has been taken up by
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Final report on Baseline Survey of Technical Textiles in India
nine states. Roadways, continues to be the largest consumer of geo-textiles in India. Out of the
total geotextiles used for roadways, it is estimated that The Ministry of Roadways, uses close to
80% of it, while the other 20% is extensively used by Border Roads Organisation (BRO). It is
estimated that Ministry of roadways would be consuming approximately Rs.67 crore worth of
geo textiles in the coming years annually for development of express highways and national
highway projects. The main consumption would be geo textiles, geo cells, geo grids for roads,
geo textile for erosion control blankets and gabions.
3. Border Roads Organisation (BRO): Border road Organisation constructs and maintains the
major arterial roads along Indian borders. It maintains a total of 3400 km long roads across
India. Due to the difficult mountainous terrain and presence of heavy snowfall and rains at many
areas along the work environment of the BRO, the use of geotextiles is preferred to enhance the
life of the road and minimise damage by rains, snow fall and melting of ice. The key products
used by BRO are geo textiles, gabions and geo grids. The total purchase from BROs is estimated
to be Rs. 17 crore. The potential for use of geo textiles by BRO is very high given the rough
terrain and the poor climatic conditions where they have to make roads, in which the use of geo
textiles can have significant impact on lower maintenance and repair costs. The following
images describe use of geo textiles by BRO:
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Final report on Baseline Survey of Technical Textiles in India
4. Ministry of Defence (Armed Forces): Indian armed force is a major consumer of technical
textile products purchased either directly through the Ministry of Defence or through its own
organisations for trade and purchases like Armed Forces Medical Supplies and Disposal
(AFMSD). The key products being procured by armed forces are High altitude clothing, bullet
proof jackets, sleeping bags, tents and tarpaulins. The total procurement of these items by
Ministry of Defence is estimated to be 2/3 rd of total procurement excluding supply by Ordinance
factories. The estimated institutional requirement of different products are of 25,000 Bullet
proof jackets, 50 lakh sq. metres of tarpaulins, 20,000 tents and 2 lakh sleeping bags. In addition
it purchases Armed Forces requirement of medical textiles is estimated to be worth Rs. 200
crore. The total purchases of technical textiles by Armed forces and Ministry of Defence is
estimated to be worth Rs. 2942 crore approximately. Out of which, it is estimated that Bullet
proof jackets, High altitude clothing account for majority of the purchases. The potential for
usage is much higher when it comes to Bullet proof jackets, as India is still behind its mandatory
target of having the adequate number of bullet proof jackets. However, significant and quick
efforts are being made to bridge the gap.
5. Ministry of Home affairs: Ministry of Home affairs which purchases for police and paramilitary
together are a major institutional buyers of protective textiles in particular bullet proof jackets.
It is estimated to purchase bullet proof jackets worth Rs. 31 crore annually.
6. Director General - Supplies and Disposals (DGSND): DGSND is responsible for purchase of
small items in lesser quantities limited to a few thousands at a time. DGSND purchases technical
textile items like sleeping bags and tents. They have listed vendors selected through bidding
who supply as per tender requirement. The annual purchase is estimated to be worth Rs. 39
crore, a major chunk out of which is for purchase of tents.
7. Ordinance Factory Board: Ordinance factory board is responsible for production of different
textile and other articles for armed forces of India. The board produces technical textile
products like parachutes, High altitude clothing, sleeping bags and tents. It procures parachute
fabrics and breathable fabrics from the civil suppliers. Total institutional purchase of ordinance
factory is estimated at Rs. 75 crore as raw material for High altitude clothing, and around Rs. 90
crore as raw material for parachute fabrics and other technical textile products. Hence
Ordinance factories are a major institutional players with a net purchasing of Rs. 165 crore
annually.
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Final report on Baseline Survey of Technical Textiles in India
8. Ministry of Ports and Shipping: The purchases from Ministry of Ports and Shipping is
currently at a very small value as geo textiles are not yet being extensively tried for port and
shipping developments. Geo tubes, Geo-membranes and geo-bags are often used at ports to
prevent shore line erosion by water at ports. The key usage of geo textiles by the ministry are
construction of a geo-tube sea wall which is being done at Uppada village in East Godavari
District of Andhra Pradesh for prevention of erosion by sea. Geo-tubes are also being used at
Kolkata Port on an experimental basis. The total purchase by the Ministry of Ports and Shipping
is estimated at Rs. 87 crore.
9. Government Hospitals (Central and State): Medical technical textiles particularly, surgical
sutures, disposables and dressings has a major institutional consumption coming from different
Central and State Government Hospitals. These purchases are not done at one point but by
different Central Govt. And State Govt. Departments, agencies and public sector units with
which these hospitals are associated. The major requirement of Meditech products is of surgical
dressings and sutures, which are estimated to be used at roughly 50 gm to 70 gm per bed per
day at hospitals. The total purchases of these Meditech products at Government hospitals is
estimated to be worth Rs. 1,070 crore annually out of which, close to 95% is used in procuring
surgical dressings and sutures.
These nine institutional players are the key drivers of institutional purchases in technical textiles
accounting for over 90% of institutional purchases. The total estimated purchase via institutions is
Rs. 2,120 crore. The break –up of the same is shown as under:
Exhibit 33: Key Institutional buyers of technical textiles
Sl. No Institutional buyer Estimated annual purchases
1 Indian Railways Rs. 112 crore
2 Ministry of Roadways Rs. 68 core
3 Border Roads Organization Rs. 17 crore
4 Ministry of Defence (Armed forces)3 Rs. 294 crore
5 Ministry of Home Affairs Rs. 75 crore
6 Director General – Supplies & disposals Rs. 39 crore
7 Ordinance factory Board Rs. 165 crore
8 Ministry of Ports & Shipping Rs. 87 crore
ance factories
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Final report on Baseline Survey of Technical Textiles in India
The share of the key institutional buyers is as shown in the exhibit below
Exhibit 34: Share of key institutional buyers
Institutional Purchasing
Ministry of Ports & ( Rs.2,120 Crore)
Shipping
4% Others
Ordinance factory 9%
Board
8% DG - SND
Ministry of Home 2% Govt. Hospitals
Affairs Indian Armed 50%
4% forces
14%
Railways
5%
Border Road
MoRTH
Organisation
4%
1%
The key initiatives taken by these User Ministries and departments which promote use of technical
textiles are:
1. Ministry of railways is attempting various trials of geo textiles, under its sub-divisions. This
would increase the awareness about geotextiles and also help the railways employee perceive
the benefits of using geotextiles. The key projects are:
Along the Udhampur- Jammu route, near the bridge on Tawi River, Railways has
constructed a similar embankment of 35 m height
Use of biaxial geo-grids is being tested for use in pilot projects in four divisions of Indian
railways – NF railways, N railways, EC railways and SC railways
Geogrid used for rehabilitation in a length of 6.4 Km in Kazipet-Ballarshah & Vijayawara-
Visakhapatnam of South Central Railway during year 2006
Geogrid used in around 10 Km length on Moradabad-Bareilly section for rehabilitation
during year 2010
Rehabilitation of 200m stretch in Delhi–Ambala section of Northern Railway
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
5. Ministry of Ports and Shipping. - Ministry of posts and shipping has been using geo textiles in
trial phase currently. The two key projects being implemented are:
A geo-tube sea wall is being constructed at Upadda village in East Godavari District of
Andhra Pradesh for prevention of erosion by sea
Geo-tubes are also being used at Kolkata Port on an experimental basis
Considering the key initiatives being taken by different user ministries and the progress in standards and
norms which would help stream line institutional buying, it is estimated that the institutional
consumption of technical textiles would grow at 9% from 2013 to 2016 reaching Rs. 2,716 crore by 2016.
The segment wise growth forecast and market projections are shown in the following exhibit:
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Final report on Baseline Survey of Technical Textiles in India
9. Success stories
Over the last decade, the technical textile industry in India has grown at a moderate rate; however some
of the stakeholders have seen significant growth owing to their special focus on exports, institutional
sales or just by diversifying into different segments of technical textile. While some have grown by
creating a streamlined process, there are a few who have excelled owing to foreign collaboration and
creation of high tech infrastructure. This section portrays the growth of few such organisations that have
excelled in the technical textile industry and how they did it.
2017-18 -
2014 - JV with targetting upt
OG o Rs. 1000
corporation of crore
2012 - JV with revenue from
PD fibreglass Japan for
nonwoven Technical
of Germany textile
2011- first for production
strategic manufacturing
partnership uniit setup
for FR fabric
Late 2000 and apparel -
- started DuPont
AMD
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Final report on Baseline Survey of Technical Textiles in India
While currently Arvind is established as a strong player in fire retardant fabrics and apparels catering to
the Protech division, it is expected to be a key stakeholder across the composites, nonwoven and
Protech in the coming years.
Plans to
2013 - double
Raised capacity
2011- equity of in coming
Adult 11.5 Mn years
2010 - daiper USD for
first baby plant - expansion
daiper Nasik
2000 - Started as plant
importing &
repacking at Goa
However, expanding capacities came with the added challenge of capturing larger markets and sell more
products in a segment that was already facing a major threat from cheap Chinese imports. To add to it,
the high import duties made it a tougher task for the company to compete in domestic market. But, Mr.
Kamal Johari, a first generation entrepreneur and Managing Director at Noble Hygiene had bigger plans
and a well crafted strategy. They started targeting not just the domestic market through stronger
branding and well distributed work force but also went strongly after the institutional sale prospects.
Today it not only has its own brands but also is a major supplier for brands like Star Bazaar, Metro Cash
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Final report on Baseline Survey of Technical Textiles in India
and Carry, Max and many other Indian SMEs. With an aim to diversify its revenue sources, it forayed into
the exports market and is a key exported to UAE, Malaysia and Australia. With a capacity 150 Mn
diapers and 40 Mn under pads annually, Noble hygiene has grown at over 15% per annum in the last few
years with sale of Rs. 65 crore to Rs. 70 crore annually
Innovation with high quality has been the key strategy for Garware. Its sport net and fish nets and
continuous research and innovation in them like development of higher strength SNG nettings are the
key bread winners in exports. It has also developed new innovative products like aquaculture cages and
high modulus fibre ropes – Plateena ropes which slowly catching up in the market.
Garware plans to further strengthen its netting offerings targeting newer markets in Africa with agro
products, while foraying into the new segment of coated defence textile solutions, which it expects
would help them generate around Rs. 100 crore in a few years.
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Final report on Baseline Survey of Technical Textiles in India
500 559
499
400
in lakh sq. m
432
300
200
195
100
-
2010-11 2011-12 2012-13 2013-14
Laminated fabrics
SRF started manufacturing laminated fabrics in 2011 and since then the production has grown at 37% y-
o-y to reaching a total of 500 lakh sq. m. Continuous efforts of SRF has placed it as one of the largest
domestic manufacturers of flex fabric accounting for close to 40% of the flex fabric market which was
once entirely catered by imports from China. SRF aims at capitalizing on the domestic markets of tent
fabrics and awning fabrics in a similar fashion in the coming years. It has already launched its range of
coated awning fabrics.
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Plans to
2009 - increase
Started share of
2007- setting wipes
Eshtablish medical and
2006 - ed non textile medical
Entered woven unit textiles
into spunlace
1990- Started garmenti plant
yarn ng
manufacturing
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Welspun India
Welspun India is one of the leading and foremost players in the field of Nonwovens in India. Diversifying
from home textiles to nonwoven and technical textiles, the organization has seen significant growth
during the last five to seven years with sales growing from Rs. 1,246 crore in 2008 to Rs. 3,351 crore in
2014 at a growth rate of CAGR 19% per annum during a phase when most of Indian industry was under
intense pressure in light of the global recession.
Its strategy involved strong continuous focus on innovation and development of new products with the
company recording ~25% of revenues from innovative and new products in 2013-14. To stay
competitive the organization strategized by opting for vertical integration increasing it’s spinning and
weaving capacities to supplement its growth efforts of aggressive sales.
For the technical textiles, Welspun developed a patented production line for manufacturing high-end
spunlace and composites products in a span of three years. To stay technologically updated the
company had a machine configuration exclusivity agreement with Truetzschler (Fleissner) for the next
10 years. They are currently planning to increase cross lapping and multi layering capacities at Welspun
from 6000 MT p.a to 13000 MT p.a.
Going forward the Company plans to continue with its strategy of new product development focusing on
broadening its non woven offerings to cater to industrial demands and also provide newer offerings in
technical textiles based on biodegradable and natural fibres.
Net Sales and EBITDA of Welpun India Ltd. (in Rs. Crores)
4,000 900
3,531
3,500 800
3,043
3,000 700
2,590
600
in Rs. crore
in Rs. crore
2,500
1,992 500
2,000 1,825
400
1,500 1,247 1,347
300
1,000 200
500 100
0 0
FYE08 FYE09 FYE10 FYE11 FYE12 FYE13 FYE14
Net Sales EBITDA
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in Rs. crore
480
1,000 80
800 449
60
364
600
966 40
400 231 218 863
621 20
200 0 489
220 261 301
0 0
FYE08 FYE09 FYE10 FYE11 FYE12 FYE13 FYE14
Net Sales Export Sales EBITDA
Flexituff started as an export oriented manufacturing unit and has had a core strategy of targeting
exports market for packtech and geotech products. With a focused strategy the organization has seen
an exports growth of 20% CAGR in the last six years from 2008-09 to 2013-14 reaching an export
revenue of Rs. 587 crore in 2013-14.
As a strategy, to augment and retain its export competency, the company focuses on improving existing
technologies and product engineering innovation through continuous expenditure on R&D in the
forthcoming years also, so that the research and development opens new avenues for the Company
along with new products and cost efficient processes. The Company continues to import technically
upgraded machines for its products and performance. New technology so adopted has enabled us to
produce and market our products in various new markets. It is in a position to produce high value of
FIBC for pharmaceuticals sector and special fabrics and liner for the export market like Japan,
pharmaceutical companies in Europe, fabric export market in South America & Australia and liner export
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Final report on Baseline Survey of Technical Textiles in India
market in North America. This is in addition to an already wide product portfolio and heavy capacity that
as a combination gives Flexituff a significant edge over competition.
Reliance Industries
Reliance Industries is one of the top industrial and business houses in India. Over the years, it has also
established itself as a key suppliers and retailer of fibre fill based technical textile offerings. Reliance has
become the single largest supplier of fibre fill in Indian domestic industry catering to over 50% of the
market. It is also the largest manufacturer of virgin fibre fill while most other companies in India are into
manufacturing of recycled fibre fill, with a PSF manufacturing of 612 KT in 2013. The company besides
catering to fibre fill demand has also developed its own line of business of mattresses and pillows
branding its fibrefill as Recron. To crease higher value, it provides exclusive finishes like anti microbial
finish to its recron offerings. It has also diversified into other technical textile sectors of high tenacity
polyester and industrial ropes and agro based nettings of polypropylene. Reliance is a typical case which
shows how an Indian brand has established monopoly over a sector and is benefitting from continuous
value addition and branding efforts.
Jasch Industries
Jasch Industries is a major PU based coated fabric supplier in India catering mostly to the sportech
segment. The company eshtablished in late 90s has had a focus on developing high-tech manufacturing
capacity though modern machinery and IT integration. It is one of the largest PU coated fabric
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Final report on Baseline Survey of Technical Textiles in India
manufacturer with production of 31.8 lakh metres in 2013. While most of the coated fabric
manufacturers in India are of PVC and mostly SME players, Jasch differentiated itself by specifically
targeting PU coated fabric manufacturing and focussing on upcoming sectors of high value added sports
shoes, women hand bag and purses and PU coated boots. This has helped Jasch to create a niche market
for themselves in the coated fabric segment which faces heavy price based competition due to presence
of many fragmented players. The company had a sales turnover of Rs. 89 crore in 2013 growing from Rs.
75 crore in 2011.
Agrotech
1. Garware Wall ropes: It started in 1976, as a polymer cordage manufacturer and over years has
grown to become one of the largest cordage and nettings manufacturer in the world and a key
exporter of fishing nets. Innovation with high quality and continuous research has been the key
strategy for Garware, like development of higher strength SNG nettings. It has revenue of Rs.
689 crore in 2012-13, growing at 9% y-o-y, with 50% of it coming through exports. Garware
plans to further strengthen its netting offerings targeting newer markets in Africa with agro
products.
2. Netlon India Pvt. Limited (Tuflex India): Started in 1985, Netlon is a division of Parry
Enterprises India Ltd. Manufacturing products in the field of polymer nets and knitted fabric. It
is a part of the Murrugappa Group. It is a key manufacturer of polymer fishing nets and markets
its under the brand name “Tuflex”. It has developed itself into a key manufacturer and a strong
brand by focussing on using the best international technology and machinery, high quality
standards, strong market oriented approach and continuous innovation. The company had a
sales turn-over of Rs. 145 crore in 2012-13. It aims at growing in a positive way despite a decline
in sales in 2012-13, due to its continuous efforts towards technology up-gradation, new product
development, increasing operational efficiencies and increasing customer centricity.
3. Rishi Tech Tex Limited: Started in 1984, as a HDPE/PP sack manufacturer, it soon diversified
into manufacturing of agro-nettings. It is a leading manufacturer of shade nets and protection
nets for agro-purposes in India, having achieved the feat of supplying more than 30 million
metres of shade nets till date. It aims at providing high quality and cost effective solutions in
agrotech. It had a sales turnover of Rs. 36 crore in 2012-13.
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4. Neo Corp Ltd.: Neo Corp India Ltd, started as a woven sack manufacturer in 1988. In over two
decades, it has grown to become a key sack manufacturer and also diversified into related
agrotech products making woven ground covers, vermibeds, mulch films and agro nets. It grew
with a focus on export and enjoys a star export house status since 1994. It strategise to become
One shop for all woven packaging and agro needs, investing in future and backward integration
and developing itself as a multi location and multi market serving organisation. It had a turnover
of Rs. 430 crore in 2012-13 growing from Rs. 289 crore in 2011-12. With strong focus on
exporting and target on the select segment of woven technical textile products, the company is
expected to have a steady growth in coming future.
5. CTM Agro Textiles: CTM Agro textiles started as a core agro textile manufacturer in 2009. It
has diversified into offering all kinds of agrotech products like shade nets, insect nets, mulch
mats, green houses, crop covers and vermin beds. It had a turnover of Rs. 674 crore in 2012-13
and aims to grow into one of the renowned companies for agro solutions. It aims at achieving its
goals through establishing strategic alliances with world class producers of Agro Textile material
and setting up State of the Art manufacturing facilities in India.
6. Shri Ambica Polymers Pvt. Ltd.: A 100% EOU located in Gujarat, is a highly recognised export
house and a key exporter of geotextiles and agrotextiles from India. A focus on meeting the
desired quality of output, continuous technological improvement, development of skill set via
trainings and regular monitoring and updation of systems to have the most up to date and
efficient operations has been the key drivers of the company. It has strong presence in woven
ground cover fabrics for agrotech and geotech, shade nets, FIBCs and Jumbo bags.
7. Kwality Nets Mfg. Pvt. Ltd.: Kwality Nets is one of the leading companies providing efficient
netting solutions. It is present in sectors of shade nets, scaffolding nets, sport nets and other
agro protection nettings. Customer centric approach with strong design skills and quality along
with timely delivery has been the stronghold of the organisation.
8. B & V Agro irrigation Co.: It is the oldest manufacturer of shade nets in India, manufacturing
since 1988. Imported German Machineries. Today, the company deals in shade nets, insect nets,
weed mats in the agrotextile domain. Strong backward Integration Programs, R&D efforts, and
focus on Customer Satisfaction and usage of modern German machinery for ensuring the best
quality of nets have been the key strategy for the company.
9. Safeflex International Limited: Headquartered in Pitampur, Madhya Pradesh, the company
has recently grown to become a significant player in the agrotextile space and markets its agro
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nettings under the brand name of “Duranet”. The company manufactures shade nets, insect
nets and anti hail nets along with fencing nets and scaffolding nets. An integrated manufacturing
process with capacity to perform extrusion, film production, slitting and finishing along with
stringent quality testing and customer centric approach is the success mantra for the company.
10. Alpha Foam Pvt. Ltd.: Alpha foam is a major spunbond non-woven manufacturer, present in
the segments on agrotech and meditech. It is a key non-woven mulch mat manufacturer in India
having a manufacturing setup of 650 MT/ month of non woven fabric. Diverse business presence
across meditech, agrotech, industrial nonwovens and coated textiles has been the key strategy
FR Alpha Foams. It also has strong focus on good quality testing infrastructure.
Meditech
1. Johnson & Johnson Ltd.: Johnson and Johnson India, started in India in the year 1947, is one of
the leading players in the Indian pharmaceutical and consumer product business. Over the
years, the company has expanded into three business segments: Consumer Healthcare, Medical
Devices and Pharmaceuticals with focus on medical innovation. It has established itself as a
major player in meditech particularly wipes, surgical dressing and sanitary napkin, by
continuously focussing on procuring intermediate goods and value adding and marketing it in
domestic market with emphasis on marketing and branding. The company had a sales turnover
of Rs. 4043 crore in 2012-13. Johnson and Johnson plans to further strengthen its consumer
healthcare offerings by launching new global products in India.
2. Proctor & Gamble Hygiene & Health Care Ltd.: P&G started its operations in India in 1964
and is one of the largest and the fastest growing consumer goods companies in India. Its
presence is across Healthcare, Household care and Beauty and Grooming segments. The
feminine hygiene business (sanitary napkins) has been a growth engine for the company and
currently the company is a market leader in this particular segment. The company had a sales
turnover of Rs. 1699 crore 2012-13. The company emphasises on superior product propositions
and technological innovations which has enabled it to achieve market leadership in various
segments.
3. Kimberly-Clark Lever Ltd.(KCLL): KCLL is a 50:50 joint venture formed in the year 1994
between Kimberly-Clark Corporation and Hindustan Lever Ltd. It is a major player under
meditech companies. It markets sanitary napkins and manufactures and markets baby diapers in
India. It is a market leader in the baby diapers segment in India. The company leverages the
contemporary technology and distribution system of the parent companies to satisfy the needs
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Final report on Baseline Survey of Technical Textiles in India
of the customer with specifically designed products that are easily available. The company
recorded a sales turnover of Rs. 244 crore in the year 2011-12. KCLL plans to invest into
technology to increase its market understanding and grow in the current categories.
4. Nobel Hygiene Ltd.: Nobel Hygiene Ltd is the market leader in adult / incontinence diapers
segment. The company was started in the year 2000 with the objective of providing world class
hygiene products to Indian consumers, at a time when the awareness of incontinence diapers
was very limited. Their strategy targets the domestic market not only through stronger branding
and well distributed work force but also through institutional sale prospects. Noble hygiene has
grown at over 15% per annum in the last few years with sale of Rs. 65 crore to Rs. 70 crore
annually. With an aim to diversify its revenue sources, it forayed into the exports market and is a
key exporter to UAE, Malaysia and Australia.
5. Ginni Filaments Ltd.: Ginni Filaments Ltd. was established in the year 1990 for manufacturing
filament yarns. In the year 2007, the company started to diversify into more value added
technical textiles of non woven home and medical wipes. Currently close to 10% of its non
woven production is used in manufacturing wipes catering to the retail segment either through
own brand or private labels. The company had a sales turnover of Rs. 717 crore in the year
2012-13. It also plans to develop offerings for medical textiles by setting up a plant for medical
textile manufacturing at Haridwar.
6. ALIMCO Ltd. : ALIMCO Ltd. is a non-profit making organization, incorporated in the year 1972.
The company is the largest manufacturer and supplier of artificial limb components and
rehabilitation aids and is a major player in the implantable product category. Their focus is on
continuous research and development to improve design of the existing components and aids
and develop new assistive aids at affordable prices. The company had a sales turnover of Rs. 130
crore in the year 2012-13. ALIMCO Ltd. plans to widen its present product range through
expanding its manufacturing capabilities.
7. Lotus Surgicals Private Ltd: Lotus Surgicals Pvt. Ltd. was established in the year 2005. The
company designs and develops a comprehensive range of products including surgical mesh,
absorbable and non-absorbable sutures with focus on providing the best quality products at
competitive prices. It is an ISO 9001 certified company and a leading manufacturer of Hernia
Mesh in meditech. The company had sales of Rs. 36 crore in the year 2012-13.
8. Welspun India Ltd. : Welspun India is one of the leading and foremost players in the field of
Nonwovens in India. It started in the year 1985. Diversifying from home textiles to nonwoven
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Final report on Baseline Survey of Technical Textiles in India
and technical textiles, the organization has seen significant growth during the last five to seven
years with sales growing from Rs. 1,246 crore in 2008 to Rs. 3,351 crore in 2014 at a growth rate
of CAGR 19% per annum. The company has continuous focus on innovation and development of
new products. In the future, the Company plans to continue with its strategy of new product
development focusing on broadening its non woven offerings to cater to industrial demands and
also provide newer offerings in technical textiles based on biodegradable and natural fibres.
9. TTK Healthcare: TTK Healthcare Ltd. was established in the year 1985. Over the years, the
company has spread across three strategic units namely: Pharmaceuticals Division, Consumer
Products Division and Biomedical Devices Division with focus on providing innovative and “value
for money” solutions to the customers. It has established itself as major player in meditech
especially in the Extra Corporeal product category. The company is a well-established player not
only in the domestic market, but also exports its products to various countries. The sales
turnover for the company was Rs. 382 crore in the year 2012-13.
10. Ahlstrom Fibercomposites India Pvt. Ltd.: Ahlstrom Fibrecomposite started in 2007 at
Mudra. It targets the vast potential of high quality and superior non woven required in meditech
applications, which is largely being supplied to fragmented vendors having limited technology
exposure. A state of the art manufacturing with high tech SMMMS non-woven line to cater to all
high value added and technical requirements of meditech. It has put in strong focus on superior
quality and technology along with economies of scale and primarily targets the export market.
Mobiltech
1. SRF Limited: SRF Limited is the leading tyre cord manufacturer in the country today with a
turnover of Rs. 1810 crore from technical textile business in 2013-14 growing at 8% over 2012-
13. Established as the dominant supplier of nylon tyre cords, the company strategized to grow
by focussing on polyester tyre cords, in light of de-growth in demand for nylon tyre cords. It has
also diversified into other segments of technical textiles like Indutech and Buildtech to reduce its
exposure risks.
2. Supreme Non-woven.: One of India’s largest diversified non-woven player, Supreme Non-
woven has presence across Mobiltech, Indutech, clothtech, geotech and non-wovens. The
company is a key supplier of automotive non woven trims and NVH components. Strategic focus
on core industry of non-woven, constant investment in various growth platforms and
continuous promotion of a culture of innovation has been the success mantra for Supreme Non-
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Final report on Baseline Survey of Technical Textiles in India
wovens. This coupled with strategically selected locations and clientele which is located at
geographic proximity and a state of the art infrastructure has been the driving the business.
3. SVM Non wovens.: SVM Nonwoven is a Hyderabad based non woven manufacturing company,
present in industrial non woven filter fabrics, automotive carpets and geotextiles and geobags
segments of the technical textiles. Backed by a skilled team, and a focus on higher quality at
optimum pricing has been the approach of the company. This coupled with unique featuring of
products and worldwide network to target export clients has been the driving force behind its
success.
4. Mayur Uniqouters: Mayur Uniqouters was established in 1980s with an aim to cater to the
upholstery and fabric requirements of the automobile manufacturing unit of Maruti. Over the
years it has grown to become one of the largest domestic players in PVC artificial leather fabrics
used in automotive textiles as well as home furnishings and sportswear. It is focussing on
creating stronger ties with global players to increase its reach and market.
5. KSS Abhishek Safety Systems Pvt. Ltd.: KSS Abhishek Safety System is a joint venture
between Abhishek Auto Industries Limited and Key Safety System Inc. USA and was
incorporated in the year 1985. The first company to introduce Automotive Safety Systems in
India, KSS Abhishek has established itself as a leader in design, development and manufacturing
of Seat belts and other automotive safety critical components like airbags and steering wheels
through innovative technology, lean manufacturing, efficient work force, and excellent product
quality.
6. Century Enka Ltd: Century Enka, a part of B.K. Birla Group of Companies, was established in
the year 1965. The company is into manufacturing of Polyester and Nylon Chips of industrial and
fabric grade, Nylon Industrial Yarn, Nylon Tyre Cord Fabrics and various other products. These
yarns are used as reinforcing material in tyres, conveyor belts, etc. With a sales turnover of Rs.
1370 crore in the year 2014-15, the company has been continuously striving for innovation
through use of modern technology to manufacture high quality products for the customers.
7. Autoliv IFB Pvt. Ltd.: Autoliv IFB is a wholly owned subsidiary of Autoliv Inc. and was
incorporated in the year 2000. It is engaged in developing, manufacturing and supplying
automotive safety systems like airbags, seat belts, active and passive safety systems, etc. Focus
on innovation has been the key success mantra for the company.
8. Takata India Pvt. Ltd.: Takata India, established in the year 2009, is a leading manufacturer
and supplier of automobile safety products like Airbags, Seat Belts and Steering Wheels. The
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Final report on Baseline Survey of Technical Textiles in India
company, a joint venture between Takata Corporation and ANAND India, utilizes the capabilities
of both the parent companies to provide a range of products of global standards manufactured
with Japanese expertise. Driven by dedication to saving human lives and to making automobiles
safer, the company constantly innovates to better its products.
9. Krishna Maruti Ltd.: Krishna Maruti Ltd., a division of Krishna Group, provides complete auto
interiors solution to leading automotive companies in India. It is the youngest seating systems
company in the world to receive the prestigious Deming Award in the year 2005. The company
works towards meeting all seating requirements like Seating Systems, Seat Covers, Head
Rest/Arm Rest Assemblies, etc. Focus towards innovation and commitment to providing best in
quality seating systems has been the success mantra for the company.
10. Hitakari Hitech Fibres Pvt. Ltd.: Hitakari Hitech Fibres Pvt. Ltd. was established in the year
1985 as a manufacturer of home-furnishings like carpets, pillows and blankets. Over the years,
the company moved into manufacturing of automotive moulded carpets and gradually it
became a leading manufacturer of automotive moulded carpets in India. The products include
moulded passenger floor carpets, wheel arch moulded carpets, moulded dicky carpets and
many more. The company is ISO 9001: 2000 certified and continuously strives to provide the
best quality products to its customers through its sophisticated in-built quality control
laboratory.
Sportech
1. Garware Wall ropes: It started in 1976, as a polymer cordage manufacturer and over years has
grown to become one of the largest cordage and nettings manufacturer in the world and a key
exporter of Sports nets. It has also been the largest exporter of sporting nets from India
consistently for last three years. Innovation with high quality and continuous research has been
the key strategy for Garware, like development of higher strength SNG nettings. It has revenue
of Rs. 689 crore in 2012-13, growing at 9% y-o-y, with 50% of it coming through exports.
Garware plans to further strengthen its netting offerings targeting newer markets in Africa.
2. Cosco (India) Ltd.: Started in 1980, Cosco (India) has steadily grown to become a major brand
and supplier of inflatable balls and sporting equipments from India. It has become a key supplier
of inflatable balls and accessories and attachments in the Domestic market, with more than 90%
of its inflatable ball sales in domestic market. In an industry with extensive focus on exports,
Cosco has strategically carved a space for itself by increasingly targeting domestic market.
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3. Freewill Sports Pvt. Ltd.: Started in 1934, it is one of the oldest inflatable ball manufacturers
of India. Over, the years, it has established itself as a renowned player in Indian and exports
market and market its sports balls and sport products under the brand –“Nivia”. With an aim to
provide best in class sporting goods at the right price to the sporting fraternity, Freewill Sports
have continuously kept focus on having updated technology, the right quality and in wide
spread dealer network.
4. Sanspareil Greenland Pvt. Ltd..: SG Pvt. Ltd, is one of the largest cricketing goods
manufacturers of India located at Meerut, with a sales turnover of Rs. 94 crore. It’s focus has
primarily been on exports and most of the manufacturer goods are exported to South Africa,
Europe and Australia. It has a state of the art manufacturing centre and strategizes to become
one of the leading sporting goods manufacturer and exporter in India by using modern day
technologies, extensive export focus and continuous up-skilling.
5. Entrmonde Polycoaters Pvt. Ltd.: Entremonde Polycoaters is a pioneer in technical textile
industry in India with over three decades of manufacturing history. It has grown to be a Rs. 34
crore company by 2012, with strong focus on research and innovation. It mantra to growth has
been continuous innovation and research aimed at developing newer coated technical textile
offerings across diverse industries with a diversified product basket to maximise reach and
minimise risks.
6. Kusumgar Corporates: Kusumgar Corporates in a Rs. 57 crore organisation started in 1970,
with an aim to meet the continuously evolving textile needs. Over years, it has established itself
as a major technical textile manufacturer with presence in many different technical textile
offerings in protech, for sportech, for inductech and geo-synthetics. It has strong presence in
sportech with product offerings that include fabrics for parachutes, sleeping bags and tents.
Strong technical research and innovation coupled with strategic value addition to make the
overall product attractive has been the key mantra for Kusumgar corporate. Started with an aim
to cater defence applications, they have clearly also made a mark in fields like geo-tech and
indutech with their continuous innovation. Going forward Kusumgar aims to capitalise on
growing Indian market by focusing on coated technical textile offerings and exports.
7. Jasch Industries: Jasch Industries is a leading PU and PVC coated textile manufacturer catering
primarily to the Sportech segment. It has been at the forefront of technology up-gradation and
innovation and uses updated PU coating technology in its manufacturing. Along with it,
diversified offerings of PU and PVC catering different segments like Sports Shoe components,
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artificial leather boots, purses has been the strategy of the company to minimize its exposure to
adverse economic environment.
8. Liberty Shoes: Liberty has been one of the largest manufacturers of shoe components in India.
Its main focus has been on sport shoes, and it produces most of the shoe component for
internal usage purpose.
9. Fruedenberg Nonwovens India Pvt. Ltd.: Fruedenberg Nonwovens India is a key supplier of
non woven shoe components like insole, shoe linings and shoe uppers, interlinings and
industrial non woven filter fabrics. Customer value, a culture of innovation, leadership, trust,
respect, responsibility and long-term orientation have been the values helping the organisation
grow into a major on woven supplier with manufacturing located at Chennai and Pune.
10. Kwality Nets Mfg. Pvt. Ltd.: Kwality Nets is one of the leading companies providing efficient
netting solutions. It is present in sectors of shade nets, scaffolding nets, sport nets and other
agro protection nettings. Customer centric approach with strong design skills and quality along
with timely delivery has been the stronghold of the organisation.
Buildtech
1. SRF Limited: SRF Limited is one of the leading technical textile players in the country today
with a turnover of Rs. 1810 crore from technical textile business in 2013-14 growing at 8% over
2012-13. With increasing acceptability and market demand for buildtech products like flex
fabrics, awning, and tent fabrics SRF was quick to identify the opportunity and strategized by
focussing on domestic markets and launch of different high value products to capture the
market like breathable laminated fabrics, coated flex fabrics, newer awnings and tent fabrics. It
has grown to become the largest Indian supplier of flex fabrics and is swiftly capturing market of
laminated fabrics.
2. Gujarat Raffia Industries: Gujarat Raffia Industries Ltd is one of the biggest players of in the
HDPE tarpaulin. Gujarat Raffia has been growing at a steady rate of CAGR 4% on the basis of its
installed capacities and varied product offerings. It has benefitted from the vast and growing
demand for HDPRE tarpaulins for various purposes like truck covers, roof covers, and many
other applications. This has helped it maintain a steady growth and strong presence in the
market.
3. Gujarat Crafts Pvt. Ltd.: Gujarat Crafts is a leading company in tarpaulin manufacturing. It
success mantra has been to consistently and strongly focus on client requirements, catering to
the export demands from Caribbean, East/Middle Africa, North Africa, South/West Africa, East
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Europe, East Asia, Central America, North Europe, Middle East and South America with
customised and specialised solutions as per the required specifications, colour and sizes.
4. Mehler Texologies Ltd.: Mehler Texologies is German based company in India catering to the
new and upcoming market of permanent architectural membranes. High quality and appealing
and aesthetic designing has been the fore front of the organisation, which caters mainly to the
permanent architectural membrane requirements.
5. System India Pvt. Ltd.: It is an upcoming player in the awnings market that has identified the
vast business opportunity is the market where in a growing number of requirements can be
fulfilled with awning solutions. It has been working on providing end to end solution from
awning manufacturing to set-up and expects the industry to grow many folds in the coming
future.
6. Netlon India Pvt. Limited (Tuflex India): Started in 1985, Netlon is a division of Parry
Enterprises India Ltd. Manufacturing scaffolding nets and knitted fabric. It is a part of the
Murrugappa Group. It is a key manufacturer of polymer fishing nets and markets its under the
brand name “Tuflex”. It has developed itself into a key manufacturer and a strong brand by
focussing on using the best international technology and machinery, high quality standards,
strong market oriented approach and continuous innovation. The company had a sales turn-
over of Rs. 145 crore in 2012-13. It aims at growing in a positive way despite a decline in sales in
2012-13, due to its continuous efforts towards technology up-gradation, new product
development, increasing operational efficiencies and increasing customer centricity.
7. Rishi Tech Tex Limited: Started in 1984, as a HDPE/PP sack manufacturer, it soon diversified
into manufacturing of agro-nettings. It is a leading manufacturer of scaffolding nets and
protection nets for agro-purposes in India, having achieved the feat of supplying more than 30
million metres of shade nets and scaffolding nets till date. It aims at providing high quality and
cost effective solutions in buildtech. It had a sales turnover of Rs. 36 crore in 2012-13.
8. Kwality Nets Mfg. Pvt. Ltd.: Kwality Nets is one of the leading companies providing efficient
netting solutions. It is present in sectors of shade nets, scaffolding nets, sport nets and other
agro protection nettings. Customer centric approach with strong design skills and quality along
with timely delivery has been the stronghold of the organisation.
9. Bharat textiles & Proofing Industries Ltd. (BTPIL): Started in 1972, BTPIL is one of the
industry leaders in manufacturing of canvas tarpaulins in India. Acquisition of state of the art
machinery to have a modern up-to-date manufacturing and management systems to increase
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efficiency along with strategic diversification into a wide range of products involving heavy duty
fabrics for specialised industrial and commercial uses has been its success mantra.
10. Mafatlal Gujarat Industries: Started in 1993, Mafatlal has been engaged in a exporting a wide
variety of technical textiles ranging from coated fabrics to tarpaulins and FR retardant fabrics.
Focus on quality, a skilled team and a modern manufacturing facility are the key selling points.
This coupled with a strong after sale support and quality assurance along with client satisfaction
is the success driver for the company.
Packtech
1. Gujarat Raffia Industries: Gujarat Raffia Industries Ltd is one of the biggest players of in the
Packtech particularly HDPE/PP woven sacks/bags. Gujarat Raffia has been growing at a steady
rate of CAGR 4% on the basis of its installed capacities and varied product offerings and strategic
in targeting the key user industry of fertilizers and food grains aggressively.
2. Gujarat Crafts Pvt. Ltd.: Gujarat crafts is a leading company in diversified packtech products
manufacturing. It success mantra has been to consistently and strongly focus on client
requirements, catering to the export demands from Caribbean, East/Middle Africa, North Africa,
South/West Africa, East Europe, East Asia, Central America, North Europe, Middle East and
South America with customised and specialised solutions as per the required specifications,
colour and sizes.
3. Flexituff International Ltd.: It is one of the largest FIBC suppliers in the country. The company
is a major exporter of FIBC and woven products from India and has received the Top Exporter
Award from the PLEXCOUNCIL, Ministry of Commerce from 2005-06 to 2010-11. As a strategy,
to augment and retain its export competency, the company focuses on improving existing
technologies and product engineering innovation through continuous expenditure on R&D and
importing updated technologies.
4. Cheviot Company Ltd.: Cheviot is a leading Jute hessian sack and Jute packtech product
manufacturer in India. It strategizes at offering the low value added Jute Hessian and sacks to
the export market along with conversion of jute into high value added products like Jute bags
for the domestic market.
5. Gopala Polyplast Ltd.: Started in 1984, it is a major manufacturer of woven fabrics for
packaging and PP woven sacks. The company has undergone several modernisations. Through
its diversification and modernization strategy, the company is trying to enter a niche market
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with premium, higher margin products along with its existing product line. It is focussed on
continuously identifying the high growth products, like BOPP bags and makes a presence there.
6. Shri Jagdamba Polymers Ltd: It is an Ahmedabad based packaging solutions manufacturers
with presence in PP woven bags and fabrics, FIBC, Box bas and geotextiles. The company has
latest technology machines to produce the best quality of product and provide complete
solutions in woven polypropylene market. It strategizes at providing 100% customised products,
focussing on both domestic and export market.
7. Jumbo Bags Ltd: Started in 1990, as part of the Bliss Group, it is one of the largest
manufacturers of FIBC bags in India. Focussing on only manufacturing of different types of FIBC
bags, the company has established vertically integrated manufacturing facilities that match
economies of scale with an efficient capital structure that enable cost competitive products,
along with integration of R&D to offer superior and innovative FIBC solutions.
8. Neo Corp Ltd.: Neo Corp India Ltd, started as a woven sack manufacturer in 1988. In over two
decades, it has grown to become a key sack manufacturer and also diversified into related
agrotech products making woven ground covers, vermibeds, mulch films and agro nets. It grew
with a focus on export and enjoys a star export house status since 1994. It strategized to
become "One shop for all woven packaging needs", investing in future and backward integration
and developing itself as a multi location and multi market serving organisation. It had a turnover
of Rs. 430 crore in 2012-13 growing from Rs. 289 crore in 2011-12. With strong focus on
exporting and target on the select segment of woven technical textile products, the company is
expected to have a steady growth in coming future.
9. Shri Ambica Polymers Pvt. Ltd.: A 100% EOU located in Gujarat, is a highly recognised export
house and a key exporter of geotextiles and agrotextiles from India. A focus on meeting the
desired quality of output, continuous technological improvement, development of skill set via
trainings and regular monitoring and updation of systems to have the most up to date and
efficient operations has been the key drivers of the company. It has strong presence in woven
ground cover fabrics for agrotech and geotech, shade nets, FIBCs and Jumbo bags.
10. Ahlstrom Fibercomposites India Pvt. Ltd.: Ahlstrom Fibrecomposite started in 2007 at
Mudra. It is a leading manufacturer and supplier of non woven tea-bags. A state of the art
manufacturing with high tech SMMMS non-woven line to cater to all high value added and
technical requirements. It has put in strong focus on superior quality and technology along with
economies of scale and primarily targets the export market.
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Hometech
1. Reliance Industries: Reliance Industries is one of the top industrial and business houses in
India. Over the years, become the single largest supplier of fibre fill in Indian domestic industry
catering to over 50% of the market. The company besides catering to fibre fill demand has also
developed its own line of business of mattresses and pillows branding its fibrefill as Recron. To
crease higher value, it provides exclusive finishes like anti microbial finish to its recron offerings.
It has also diversified into other technical textile sectors of high tenacity polyester and industrial
ropes and agro based nettings of polypropylene.
2. Hanung Toys & Textiles Ltd.: Hanung toys and textiles is the pioneer of soft toy
manufacturing in India, with a legacy of more than 30 years. The company has a turnover of Rs.
180 crore and is the largest soft toy exporter form India. It strategically focussed on targeting
the export market as the domestic market faced stiff competition from cheap Chinese imports.
Strong vertical integration, stringent quality check and focus on product innovation and
designing, Hanung Toys have been steadily grown to become the largest exporter and organised
domestic player of soft toys in India.
3. Ginni Industries: Ginni Industries have been a pioneer of non woven manufacturing in India,
starting their non woven operations in 1990. It has become a key player in non woven rolled
good manufacturing and is strategically moving into private label and value added non woven
domestic and medical wipe manufacturing. Along with developing a strong clientele for its non
woven fabric, the company started to diversify into more value added technical textiles of non
woven home and medical wipes. It is also developing offerings for medical textiles and is setting
up a plant for medical textile manufacturing at Haridwar.
4. Khosla Profil Ltd.: Khosla Profil, started in 1979, has over years emerged as a key
manufacturer of filter fabrics for usage in home ACs and ACUs as well as industrial usage. The
company focuses on manufacturing industrial fabrics with excellent quality and specification as
per International Standards. Modern up to date technology, superior quality, adherence to
International standards and reliability of both product and timeliness of delivery has been the
success mantra for Khosla Profil.
5. Chiripal Group of companies: Chiripal a well reckoned name in the Indian textile industry
diversified its existing textile business into the technical textile segment of flock fabric
manufacturing in 2001. Since then it has grown to become a major supplier of flock and velvet
fabric with three dedicated flock lines imported from Germany and Taiwan.
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6. Mayur Uniqouters: Mayur Uniqouters was established in 1980s with an aim to cater to the
upholstery and fabric requirements of the automobile manufacturing unit of Maruti. Over the
years it has grown to become one of the largest domestic players in PVC artificial leather fabrics
used in automotive textiles as well as home furnishings and sportswear. It is focussing on
creating stronger ties with global players to increase its reach and market.
7. Dinesh Mills: Dinesh Mills a well known suitings and traditional textile manufacturer diversified
into technical textiles segment of Indutech and Hometech by manufacturing industrial filter
fabrics for HVACs and industrial uses. It has been in the industry since 1964, and over years has
established itself with a market share of around 40% in the sub-continent. The strategy of the
company has been towards having updated and latest technology by incorporating newer
machineries from across the globe, as well as strong customer centric approached focus on
complete customer satisfaction.
8. Hunter Douglas Window Fashions: It is part of Hunter Douglas India Pvt. Ltd. Started in 1995,
as a subsidiary of Hunter Douglas Group. It has strong presence in the blind and sunscreen
segment, with a turnover of Rs. 64 crore in 2011-12. It has two plants located in Silvasa, Chennai
and was further planning expansion. Its success mantra has been a strong focus on marketing
and branding has close to 40 dealers well spread across both metro and tier I and Tier II cities
across India, offering complete window solutions.
9. Alps Industries: It is a highly diversified textile based organisation with presence in yarn, home
textiles, fabrics, ready-mades and technical textiles. It diversified into technical textile by
offering blind fabrics and upholstery fabrics for automotives. While it is a key player in blind
fabric market, it is also establishing itself in providing value added end product solution of
window blinds under the brand of “Vista”.
10. Pals Plush: Founded in 1996, Pals Plush is one of the leading organised stuff toy manufacturing
company in India. It has presence in both India and China and has strategically placed itself in
Indian markets driving its competitiveness by coupling Indian skilled labour with modern and up
to date Chinese technology. It has a strong supply chain with China and utilises the designing
and trend analysis of Indian and China to identify the key designs to target. These factors have
helped the company make a mark for itself in the stuff toys market.
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Clothtech
1. Shri Lakshmi Cotsyn Ltd.: The textile conglomerate Shri lakshmi Cotsyn integrated its textile
operations. The company moved into clothtech technical textile with an aim to reduce its
garment component procurement risk and has established itself as a major interlining
manufacturer with annual capacity of 25 million metres.
2. Supreme Non-woven.: One of India’s largest diversified non-woven player, Supreme Non-
woven has presence across Mobiltech, Indutech, clothtech, geotech and non-wovens. The
company is a key supplier of non-woven interlinings. Strategic focus on core industry of non-
woven, constant investment in various growth platforms and continuous promotion of a culture
of innovation has been the success mantra for Supreme Non-wovens. This coupled with
strategically selected locations and clientele which is located at geographic proximity and a state
of the art infrastructure has been the driving the business.
3. Ruby Mills Ltd: Ruby Mills was incorporated in the year 1917 as a Composite Textile Mill
manufacturing cottons. It strategized to diversify in the upcoming sector of technical textiles and
hence moved into manufacturing Micro Dot Fusible Interlining and Basic Interlining, in technical
collaboration with Gygli Textil AG, Switzerland in the year 1996. The company is a trend-setter in
the textile industry due to consistent quality and research used in the manufacturing of the
product. The company has a sales turnover of Rs. 246 crore. Strong R&D focus and continuous
efforts to create value for the customer by providing accessibility to a wider range of products at
competitive prices has been the success mantra for the company.
4. Avery Dennison India Ltd.: Avery Dennison India Ltd. is a leader in labelling and packaging
materials and solutions. It has been at the forefront of clothtech labels manufacturing in India.
Channelized approach towards achieving economies of scale, focus on R&D, product innovation
and strong branding and marketing focus along with up to date manufacturing technology setup
has been the key drivers for growth the company. The company had a sales turnover of Rs. 894
crore in the year 2012-13.
5. Bombay Dyeing: Bombay Dyeing began its operations in the year 1879 as a small operation of
Indian spun cotton yarn. Over the years, the company has grown to one of the most respected
and trusted brands in the country. Envisaging an opportunity in technical textiles, the company
decided to diversify into manufacturing of Interlining. Delivering the best quality products at an
outstanding value for money has been the motto for the organization. In the year 2012-13, the
company had a sales turnover of Rs. 2375 crore. Bombay Dyeing has always been at the
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forefront of launching innovative products and setting new trends and plans to start various
new product categories.
6. YKK India: YKK India Pvt. Ltd. was incorporated in the year 1995 for the manufacturing of
metallic and non-metallic zippers. Manufactured to rigorous quality-control standards within a
vertically integrated production system, YKK has been a market leader globally. YKK India caters
to the large and spread out Indian market of Garments, Footwear, and Luggage, Leather
garments, bags and home furnishing. Growth through taking new challenges, product appeal
and proposals supported by technology are the three keys to success for the company. Sales
turnover for YKK was Rs. 320 crore in the year 2011-12.
7. Sky Industries: Sky Industries Ltd., subsidiary of SK Group of Companies, was established in the
year 1989. The company has evolved over the years from being one of the smallest players to
owning the highest market share. With a sales turnover of Rs. 63 crore in the year 2012-13, the
company is the largest manufacturer of all kinds of elastics and other narrow fabrics in technical
textiles industry. Sky Industries has gained reputation not only in domestic market but also in
international market through exporting high quality products to countries like US, Canada and
Europe. Focus on R&D, product innovation along with up to date manufacturing technology
setup are the key growth driver for the company.
8. Spica Industries Ltd. : Spica Industries Ltd. has established itself as the leading manufacturer
of quality Elastic Narrow Fabrics in India. Continuous modernization, along with a strong
technical workforce and advanced research facilities allow the organization to provide best-in
class products to its customers. It had a sales turnover of Rs. 73 crore in 2011-12. From
international presence, to strong R&D and turnaround times are the major factors leading to
growth of the company in technical textile industry. It strategically moved out of the hook and
loop fastener business and focussed on the more lucrative elastic fabric business in 2012.
9. Siddharth Filaments: Siddharth Filaments was established in the year 1994. The company is
engaged in manufacturing, supplying and exporting a significant range of Hook & Loop fasteners
in technical textiles industry. With a sales turnover of Rs. 3.72 crore, the company has an
experienced R&D department along with large production capacity. Focus on producing high
quality products and providing customized solutions to the customers are the key growth
drivers. The company exports around 60-80% of their products to countries in North Europe,
South America and South/West Europe.
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10. Vardhman Yarn and Threads Ltd. : Vardhman Yarns and Threads Ltd. , established in the
year 1982, is a joint venture between Vardhman Textile Ltd. and American & Efird LLC, US.
Vardhman is one of the world’s foremost manufacturers of industrial sewing thread under
technical textile industry. This strategic joint venture leverages the strength of both the parent
companies to expand thread sales in India, which forms the success mantra for the company.
Vardhman had a sales turnover of Rs. 464 crore in the year 2011-12. Vardhman aims to be the
biggest textile organization in the world by providing its customers a diverse range of innovative
and achieving excellence in manufacturing.
Protech
1. Rajasthan Spinning & Weaving Mills: Rajasthan Spinning & weaving mills have been on the
fore front of fire retardant fabric solutions in India. It has had a well known presence in the
industry and focuses on catering to Institutional sales, which are the key consumers of the
product. It strategized in offering high quality Inherent and coated fire retardant solutions with
Indian Railways as its major clientele for the product.
2. Jayashree Textiles: Jayashree textile a division of Aditya Birla Group is another significant
player in the fire retardant fabric market in India with offering of acrylic and mod-acrylic based
inherent fire retardant fabrics. It has been focussing on continuous innovation and high quality
offering in the industry through R&D and technology acquisition.
3. Entrmonde Polycoaters Pvt. Ltd.: Entremonde Polycoaters is a pioneer in technical textile
industry in India with over three decades of manufacturing history. It has grown to be a Rs. 34
crore company by 2012, with strong focus on research and innovation. It mantra to growth has
been continuous innovation and research aimed at developing newer coated technical textile
offerings for protective technical textiles like breathable fabrics for High altitude clothing, fabrics
for NBC clothings, etc.
4. Kusumgar Corporates: Kusumgar Corporates in a Rs. 57 crore organisation started in 1970,
with an aim to meet the continuously evolving textile needs. Over years, it has established itself
as a major technical textile manufacturer with presence in many different Protective technical
textile products like fabrics for protective jackets, high altitude clothing, NBC, rain coats and
other protective wears. Strong technical research and innovation coupled with strategic value
addition to make the overall product attractive has been the key mantra for Kusumgar
corporate. Going forward Kusumgar aims to capitalise on growing Indian market by focusing on
coated technical textile offerings and exports
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5. Arvind Advanced materials: Arvind Limited started its technical textile division in late 2000.
Arvind’s growth strategy for technical textiles has largely been rapid expansion and
diversification using global partnerships and strategic alliances. It has strategically selected areas
that have widespread application across industry to expand its technical textile business. While
the JV with PD fibreglass and OG Corporation are still in a nascent stage it has provided a very
comfortable platform for Arvind to foray further into technical textiles. Arvind has invested over
Rs. 50 crore in each of the Joint ventures to develop this strong presence in technical textiles
6. Alok Industries Ltd.: It started its technical textile operations in 2009, with offerings like anti
microbial finishes, anti static finishes, etc. It strategized to offer not only intermediate finished
fabrics but also high value added end products and soon thereafter started its industrial work
wear division targeting specifically technical textile requirements like fire retardant fabrics and
garments, oil and mosquito repellent offerings, anti microbial and high visibility offerings. High
value added offerings to a diversified customer base involving many different industries across
both domestic and export market has been the key strategy for the company.
7. Malcolm Industries.: It is a well known name in the protective technical textile industry since
1983, with offerings ranging from industrial gloves to industrial work wear and safety shoes.
With a focussed approach to target only the industrial protective work wear segment, it has
strategically offers the integrated coated personnel protective equipment offering to both
domestic and export market.
8. Shri Lakshmi Cotsyn Defence: The textile conglomerate Shri Lakshmi Cotsyn diversified into
offering protective technical textiles in 2003, by starting Shri Lakshmi Cotsyn Defence aimed at
offering technical and security related protech fabrics indigenously. It is involved in
manufacturing of bullet proof jackets, high altitude clothing, NBC and fire retardant suits and
well as tentage fabrics. It has strategically targeted the institutional consumption of Indian
armed forces and tactically designed its offerings to cater to all the technical fabric requirement
of the armed forces.
9. TATA Advanced Materials Limited: TAML is one of the oldest players in the protech segment
offering Bullet proof jackets. Over years, it has diversified into high value addition products like
composite manufacturing and component manufacturing of defence systems. It aims to grow by
continuously maintaining its presence in bullet proof offerings while expanding its presence in
other less competitive and high value adding composite offerings for defence industry.
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10. MKU India Pvt. Ltd.: it has a legacy of more than 25 years in protective offerings catering both
domestic and export markets. It has a strong presence in ballistic jackets and ballistic protection
equipments. Its strategy has been continuous and focussed institutional sales along with high
quality and continuously evolving and updated ballistic protection offerings.
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complete solution from product sale to consulting of implementation of geotextiles has been
the success mantra for Techfab.
6. Meccaferri Environmental Solutions Pvt. Ltd.: A global pioneer in geotextiles and
geosynthetics, Mecaferri started in India in 1998, with focus on geosynthetic and infrastructure
product manufacturing in Pune. A holistic approach of providing customise geotextile solutions
involving additional efforts on designing and long term environmental sustainability of the
products has been the selling factor for the company, which has associated itself with many high
credential projects and clients like J&K Flood Control, NHAI, Kolkata Port Trust, Water resource
Department, etc.
7. Garware Wall ropes: It started in 1976, as a polymer cordage manufacturer, Garware also
diversified into geotextile woven fabrics and gabions. Innovation with high quality and
continuous research has been the key strategy for Garware.
8. Strata Geosystems (India) Pvt. Ltd.: A subsidiary of the globally known Strate Geosystems,
the company is a leading geotextile solution provider for soil re-inforcement. It is present mainly
in geogrid manufacturing and is the leading exporter of geogrids from India. A customer centric
approach, with focus on high quality, environmental sustainability and innovation for reusability
has been the key selling factors for Strata’s success.
9. Shri Ambica Polymers Pvt. Ltd.: A 100% EOU located in Gujarat, is a highly recognised export
house and a key exporter of geotextiles and agrotextiles from India. A focus on meeting the
desired quality of output, continuous technological improvement, development of skill set via
trainings and regular monitoring and updation of systems to have the most up to date and
efficient operations has been the key drivers of the company. It has strong presence in woven
ground cover fabrics for agrotech and geotech, shade nets, FIBCs and Jumbo bags.
10. SVM Non wovens.: SVM Nonwoven is a Hyderabad based non woven manufacturing company,
present in industrial non woven filter fabrics, automotive carpets and geotextiles and geobags
segments of the technical textiles. Backed by a skilled team and a focus on higher quality at
optimum pricing has been the approach of the company. This coupled with unique featuring of
products and worldwide network to target export clients has been the driving force behind its
success.
Indutech
1. Garware Wall ropes: It started in 1976, as a polymer cordage manufacturer and over years has
grown to become one of the largest cordage and nettings manufacturer in the world and a key
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manufacturer and exporter of ropes and cordages. Innovation with high quality and continuous
research has been the key strategy for Garware, like development of higher strength SNG
nettings. It has revenue of Rs. 689 crore in 2012-13, growing at 9% y-o-y, with 50% of it coming
through exports. Garware plans to further strengthen its netting offerings targeting newer
markets in Africa.
2. Dinesh Mills: Dinesh Mills a well known suitings and traditional textile manufacturer diversified
into technical textiles segment of Indutech offering filter fabrics and paper making fabrics. It has
been in the industry since 1964, and over years has established itself with a market share of
around 40% in the sub-continent. The strategy of the company has been towards having
updated and latest technology by incorporating newer machineries from across the globe, as
well as strong customer centric approached focus on complete customer satisfaction.
3. Khosla Profil Ltd.: Khosla Profil, started in 1979, has over years emerged as a key
manufacturer of industrial filter fabrics. The company focuses on manufacturing industrial
fabrics with excellent quality and specification as per International Standards. Modern up to
date technology, superior quality, adherence to International standards and reliability of both
product and timeliness of delivery has been the success mantra for Khosla Profil.
4. SRF Limited: SRF Limited is one of the leading technical textile players in the country today
with a turnover of Rs. 1810 crore from technical textile business in 2013-14 growing at 8% over
2012-13. It has been on the fore front of nylon and polyester tyre cord manufacturing. However,
with slowing demand, it was quick to re-strategise and identify key areas for focus. It is now a
leading manufacturer of belting fabrics and industrial yarns. Continuous approach towards new
and innovative product development has been the mantra for the company.
5. Owens Corning India Pvt. Ltd: Owens Corning is the market leader in glass composite and
glass fibre offerings in India catering Indian market since 1998. It initially focussed on having an
organic growth by developing state of the art manufacturing unit for advanced composite
solutions and has three operational plants in India. It now focuses on expanding its presence to
Joint Ventures and strategic alliances and is actively looking for it.
6. Sanhrea Technical Textiles: Started in 1997, as a convertor of belting fabrics, Sahnrea
Technical textiles Ltd., soon strategized to integrate its technical textile operations for belting
fabric manufacturing. It currently stands as one of the most reputed dipped and belting fabric
manufacturer in India having a capacity of 160 MT with the finest and modern machinery for
technical textiles installed in its premises.
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1. Agrotech
Agrotech includes technical textile products used in agriculture, horticulture (incl. Floriculture), fisheries,
animal husbandry and forestry.
List of Products
The key technical textile products under the segment are as under:
Shade-nets
Mulch-mats
Crop-covers
Anti-hail nets and bird protection nets
Fishing nets
Other Nettings for agriculture
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Value (in
14 - - 14 14 - 17 - 22
Mulch Rs. Crore)
Mats
Volume
692 - - 692 692 - 796 - 1,053
(in MT)
Value (in
2 - 2 0 2 2 0 3 0.5
Crop Rs. Crore)
covers
Volume
171 - 148 23 171 170 27 225 36
(in MT)
Value (in
Anti Hail & 11 0 0 11 11 0 14 0.2 21
Rs. Crore)
Anti Bird
nets
Volume
333 1 4 330 334 4 412 5 644
(in MT)
Fishing
nets Value (in 638 16 170 484 654 204 513 294 576
(including Rs. Crore)
other agro
nets) Volume 8,3
5,8 14,65
(in MT) 18,229 457 4,857 13,829 18,686 93 16,470
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Value (in
218 711
Total Rs. Crore) 810 16 183 643 826 310 881
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis P=Provisional
Source: IMaCS analysis
*Total market size is calculated as imports +domestic production
Fishing net is the largest product in the segment having 79% share in the market size of the segment.
Shade-net is the other key product of the segment. Rest of the products have relatively much smaller
share of less than 2% of the market. The product wise market share is as shown in the exhibit below.
Exhibit 39: Product wise market share under Agrotech
Market size
(in Rs.826 Crore)
Mulch Mats
2%
Shade nets Crop covers
18% 0%
Anti Hail &
Anti Bird nets
Fishing nets 1%
79%
Key players
Key players manufacturing agro textiles in India are as under:
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The profitability and capital employed by the key player can be seen in the exhibit as under
The detailed analysis of each product of the segment is done in the subsequent sections.
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Shade Nets
Shade nets have widespread applications in floriculture (roses, orchids, etc), horticulture (Cabbage,
pepper, Grapes etc), vanilla cultivation, tea plantations, drying of agri-products, cattle-sheds, parking
lots, swimming pools, etc. The shade nets provide protection to the plants from wind, extreme weather
conditions and reduce water evaporation.
India with more than 32 MT of fruits and 66 MT of vegetables is the second largest producer of fruits
and vegetables. India is the second largest producer of flowers after China with about 1,15,921 hectares
of area under floriculture. India has adopted some of the newer techniques for agriculture, but modern
techniques involving the use of polymers are still lagging behind. In comparison, China's agricultural
sector uses modern techniques and consumes products like shade nets extensively. Hence, the potential
of the shade-nets market in India is huge, in comparison with its existing usage.
Product characteristics
Shade nets are generally made of Polypropylene or HDPE in knitted or woven form. Shade-nets are
tough, durable, tear resistant and light weight. The standard sizes of nets available are 2, 3, 4 & 8 metres
in width and 25, 50 and 100 metres in length. The most common dimensions of these nets are 3 m
(width) by 50 m (length) with GSM of 120 to 180. The shade nets are generally Green or Black in colour.
The shade percentage, which indicates the degree of shade provided by the shade-nets, varies from 25
percent to 90 percent. The shade percentage depends upon the application / plants under cultivation.
Exhibit 41: Usage pattern of shade net
Recommended
Type of Crop shading by
manufacturers
Roses, Strawberries, Gooseberries, Tomatoes,
25%
Cucumber and fruit bearing plant
general Pot and foliage plants and Cut greens,
50%
Orchids, Anthuriums, Ginger,
Indoor plants, certain Orchids, plantation
75%
crops, Tea, Coffee, Cardamom
Cattle sheds, Poultry houses, and vehicular
95%
shades
Source: Industry survey
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The demand for shade nets largely depends upon the usage in floriculture and horticulture. The
increasing awareness of the benefits of using shade nets and assistance from schemes of National
Horticulture Mission (NHM) are making a significant impact on the demand.
The demand for shade nets for grapes cultivation is slowing down as farmers are increasingly using
paper instead of shade nets. The papers help to protect the plants from cold climate apart from
providing the functionality of shading. However, the inspection of plants for any disease becomes
difficult in case of paper usage.
The tea garden nurseries hold a lot of potential for shade-nets. The shade nets usage in the tea gardens
nurseries is derived from the number of tea gardens going for re-plantation. Since the re-plantation of
tea gardens is fairly minimal in India, shade nets usage is not significant in tea gardens.
The demand for shade nets is also increasing in non-agricultural applications like parking lots, garden
fences, etc.
Plant nets
Plant nets are nettings of PP or HDPE very similar to shade nets which are used to cover plants
preventing them from birds, insects and animals.
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The market has grown by 30% over last 5 years. The domestic market has been key driver for the
industry growing at 36% while the exports have declined during the last five years. The total area for use
of shade nets has also increased as compared to what it was in 2007-08.
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Key Manufacturers
Shade nets are mostly manufactured by netting manufacturers in India. As shade net in itself is not a
very big business in India, many players are also in to production of other net products like hail nets,
fishing net and sports nets. Key manufacturers of shade nets are:
Neo Corp India Limited
Netlon India Limited
Garware Wall Ropes Limited
Rishi Techtex Limited
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Exports
20 17.5
15
in Rs. crore
11
10
0
2007-08 2012-13
Exports
The key countries where shade nets are being exported to are:
1. UAE – 54%
2. Kenya – 24%
3. Saudi Arabia – 7%
4. Oman – 4%
5. Guatemala – 4%
Machinery details
Existing HDPE Woven sack processors can manufacture HDPE Agri-shade nets on the same tape extruder
with an additional investment in knitting machines. Thus increasing the product mix leading to higher
capacity utilization of the machinery would bring in a higher net profitability.
The Rachel knitting machines used for manufacturing shade-nets are mostly imported. GCL India Pvt. ltd
(Bangalore) is one of the local manufacturers of Rachel knitting machines. The key Rachel knitting
machinery manufacturers in the world are Karl Mayer (Germany), LIBA Maschinenfabrik GmbH
(Germany) and Bruckner Technology Holding GmbH (Germany).
The Indian associates / suppliers for these machinery manufacturers are:
ATE engineering (Bombay) for Karl Mayer
Bruckner Machinery and Service India Pvt. Ltd (Pune) for Bruckner.
Quality Standards
Different standard for shade nets as per BIS are:
IS 16008:2012 – It defines specification of shade nets for horticulture and agricultural purposes
for different shadings of the net – 50% and 75% and 90%.
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Mulch Mats
Mulching is defined as covering of soil around the plants to conserve soil moisture, prevent weeds and
modify soil temperature. It is an effective practice to restrict weed growth, conserve moisture and
reduce the effect of soil borne diseases through soil solarisation. Black film prevents the germination
and growth of weed seeds in contrast to clear film. It absorbs more sun energy and retains higher heat
underneath the film. Mulching has been helpful in not only preventing moisture loss through
evaporation from the soil and lowering the temperature but also reducing nutrient loss by leaching and
weeds control where chemical fertilizers and weedicides are used. Mulching also reduces run-off,
increase penetration of rainwater, controls erosion, corrects the chemical balance of the soil and
reduces damage done by pests and diseases. Apart from these major results mulching produces
secondary effects such as improvement of soil structure, increase in micro-activity, earthworm
populations and root systems that are more extensive.
In India, straw, hay, sawdust, asphalt paper, etc is traditionally used for mulching. Use of technical
textiles for mulching is yet to gain momentum.
Mulch mats keep ripening fruits, off the soil. The reduced contact with the soil decreases fruit rot as well
as keeps the fruit and vegetables clean. This is beneficial for the production of several fruits including
strawberries. Before plantations of the seedlings, the beds of the field are covered with the mulch mats
(generally a black opaque film) and the holes are made at the desired spots where in the seeds are
planted. The use of mulch mats along with the use of drip irrigation can lead to significant increase in
productivity. But, the non-biodegradable mulches must be removed from the field and disposed of
properly.
Product characteristics
Mulch mats are made of both natural (wool and jute) and man-made fibres (LLDPE, HDPE). Mulch mats
can be classified as:-
Woven
Non-woven
Wool fibre is used for designing Non-woven Mulch mat and fibres like jute and cotton are used for
Woven mulch mats. In addition polypropylene is also used for manufacturing both woven and non
woven mulch mats.
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Mulch mats made of biodegradable material are incorporated into the soil as fertiliser for the next crop.
Wool mulch mats allow water to enter in to the soil (unlike black sheet) and act as a barrier to prevent
excessive soil desiccation during dry period. It also provides better insulation and prevents damage from
ground frost.
In addition, HDPE/LLDPE mulch films which are cheaper and last for few months to a year are more
commonly used for mulching in India.
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Key Manufacturers
Some of the major manufacturers of mulch mats are Neo Corp International Ltd., Alpha Foam Pvt. Ltd.,
Fiberweb India, Shivam Polymers, Climax Synthetics Pvt. Ltd, Creative polymers Pvt. Ltd and Essen
Multipack Ltd. Many of these players are located in Gujarat. Most of the manufacturers of mulch mats
are small-scale industries.
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Machinery details
Monolayer Blown Film Lines as well as Multilayer Blown Film Lines are used for the manufacture of
mulch films. Monolayer lines give higher specific output per screw RPM. They have grooved feed
technology for forward movement of the raw material and candle type screen changer to ensure
wastage control and long production runs.
The machinery required is available locally and there are number of manufacturers for the same. The
major Indian manufacturer of these lines is Kabra Extrusion Technik Ltd (KET). A Plastic Mulch Laying
Machine was also developed at CIAE, Bhopal.
The machinery required for non woven and woven mulch mats and ground covers have been covered
under Chapter 2 – Technology of part D of the report.
Quality Standards
The Mulch Films (HDPE & LDPE) are covered under IS 10889:2004, IS 2508:1984.
IS 16190:2014 provides specifications for woven ground cover for horticultural applications.
In addition, Finalised draft standards for specifications of woven ground covers have been developed as
– DOC.TXT – 35 (1089) and draft standards for specification non woven ground covers for horticulture
named as - DOC.TXT – 35 (1237) are under preparation.
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Crop covers
Crop-covers create an excellent microenvironment for seed germination and seedling growth. A crop-
cover is placed over a large area (several rows) of a crop. In cooler climates, crop-covers are often
placed over direct seeded rows or recently transplanted crops to create a warmer, more humid
microenvironment to facilitate rapid plant establishment of warm season crops. Crop covers also
provide crop protection from insects.
Advantages of using crop covers:
Higher soil and air temperatures compared to those in the open field which leads to early
harvest
Protect crops from rain, hail, snow and wind
Providing protection against insect pests
Improvements in seed bed conditions
Crop covers can also be used as a means to separate varieties to maintain line purity by
excluding insects and thus preventing cross pollination
Higher yields and improved crop quality
Product Characteristics
The crop covers can be classified as:-
Woven
Non Woven
Sheet / Film
The light weight and the permeability of these covers allow gas exchange and penetration of rain,
controls insects, enhances growth and freeze protection and eliminates hand ventilation. Although non-
woven materials are more expensive, they do not burn or chaff crops as readily by allowing some
penetration of water and lowering the maximum temperatures beneath the cover.
The non-woven crop covers are UV Treated fabrics of polypropylene manufactured using the spun bond
technique. The crop covers are light in weight (generally 17-19 grams per square metre) so that the
plants are not crushed under their weight. Generally 17 to 19 GSM UV treated white fabric is used in hot
climate and 20 to 30 GSM in cold climates to protect the crops from frost. The non woven fabrics are
packed in the form of rolls of 3 metre width and length of 450-500 metres.
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In addition, woven crop-covers are also used around the world. The simplest and most economical form
of crop covers are the direct or floating covers with no sustaining wire or cane hoops.
Key Applications
Key application of crop covers is in promoting faster and better growth of seedlings by providing a
nurturing micro-environment of warmth. Usage of crop covers in India is very low. Due to lack any
promotional policies like the ones for shade nets and mulch mats, the purchase of crop covers in India is
very low. However, the product finds application in nurseries, cultivation of exotic cash crops and
horticultural crops.
Key Manufacturers
Some of the key manufacturers of crop covers in India are Sidwin Fabric pvt. Ltd., Alpha foam, K T
International, Surya Tex Tech, Admire fibretex India Pvt. Ltd, Jill Mill Nonwoven Pvt. Ltd. and CTM
Technical Textiles Ltd.
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The export trends for the last five years are as shown in the exhibit below:
Exports
2.08 2.07
2.06
in Rs. crore
2.04
2.02 2
2
1.98
1.96
2007-08 2012-13
Exports
Machinery details
Most of the machinery used is imported from Germany, China and Taiwan.
For spun-bond non-woven manufacture, the commonly used production line is Reicofil double beam
production line manufactured by Reifenhauser Gmbh of Troisdorf, Germany. Several Indian players have
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imported Chinese machinery (e.g. single beam PP spun-bond line from Shaoyang, China) at a much
cheaper price.
Quality Standards
The BIS does have a common standard for all ground covers for agriculture and horticulture activities –
IS 16190:2014.
In addition to the above standard, a draft standard - DOC.TXT 35(1128) - Specifications of polypropylene
spun bonded non-woven crop cover fabric for agricultural and horticultural applications is under wide
circulation for approval.
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Product Characteristics
Anti Bird nets
Bird protection net is a mesh product designed to exclude the birds and therefore stop the expensive
losses they can inflict on your crop. It has large size holes so as to prevent birds, but at the same time
not to hinder the light and air from reaching the plants. These nets are manufactured from
Polypropylene or HDPE Monofilament yarn (UV stabilised) and knitted into a durable ultra light mesh
fabric of 25 to 40 GSM. The key characteristics of bird nets are durability, light weight and tear
resistance. The standard sizes of nets available are 1, 2, 3 & 6 metres in width and 10, 20, 50 and 100
metres in length. The mesh size for anti bird nets is around 25 mm. These nets are generally Green, Blue
or White in colour. The shade percentage, which indicates the degree of shade provided by the nets, is
around 20 percent.
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The domestic market has grown at 25% during the last five years. It is estimated that close to 75,000
trees in India are being protected by anti hail/ bird nets. This has been a major growth factor for the
market, growing from coverage of 50,000 trees in 2007-08.
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Key Manufacturers
The major manufacturers of anti bird and anti hail nets in India are:
Netlon India Limited
Garware wall ropes Ltd.
Kwality Nets Manufacturing Co. Pvt. Ltd.
B & V agro and Irrigation Ltd.
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Machinery details
Existing HDPE Woven sack processors can manufacture HDPE Agri- nets on the same tape extruder with
an additional investment in knitting machines. Thus increasing the product mix leading to higher
capacity utilization of the machinery would bring in a higher net profitability.
The Rachel knitting machines used for manufacturing shade-nets are mostly imported. GCL India Pvt. ltd
(Bangalore) is one of the local manufacturers of Rachel knitting machines. The key Rachel knitting
machinery manufacturers in the world are Karl Mayer (Germany), LIBA Maschinenfabrik GmbH
(Germany) and Bruckner Technology Holding GmbH (Germany).
The Indian associates / suppliers for these machinery manufacturers are:
ATE engineering (Bombay) for Karl Mayer
Bruckner Machinery and Service India Pvt. Ltd (Pune) for Bruckner.
The details of key machinery have also been covered under Chapter 2 of Part D under the head
Technology.
Quality Standards
Bureau of Indian standards does not have a specified quality standard for anti bird and anti hail nets.
However there are draft standards that are under preparation for bird protection nets covered under
DOC.TXD 35(1127) – Specifications for bird protection nets.
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Fishing Nets
Fishnets are key technical textiles used in fishing industry. Fishing nets are knitted fabrics used for
marine and inland fishing by fisherman, fishing trawlers and boats. The characteristics and specifications
of fishnets to be used vary based on the method adopted for fishing. The fishnets are manufactured on
imported electric looms.
Product Characteristics
Fishing nets are classified as:
HDPE fishnets
Nylon Mono-filament fishnets and
Nylon Multi-filament fishnets
Fishnets are made from Nylon or HDPE twines which could be used in monofilament form or single
twines twisted together for multifilament form. The basic characteristics for fishnets are transparency
and invisibility in water. The critical operational characteristics of fishnets are - high tensile strength,
high knot breaking strength, high abrasion resistance and low drag resistance. The mesh size ranges
from 10 mm to 2,000 mm based on area and method of application. The various types of knots used for
fishnet construction are single, double and U-knots. In case of multifilament nets, the number plies in
the yarn varies from 2 to 36. The length and breadth dimensions of the fishnets are primarily driven by
customer specifications. These nets are available in 100 m, 250 m, 500 m, 600 m and 1000 m spools.
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years to Rs. 170 Crore indicating a growing demand for Indian fish-nets in the world market. Garware
Wall ropes is currently the largest exporter of fishnet from India with around 45% of the market.
The market has grown at 8% during the last five years driven by growing export market which has grown
to Rs. 170 Crore in 2012-13 from 67 crore in 2007-08.
Key Manufacturers
A Garware wall ropes Ltd. is the largest manufacturer of fishing nets in India. In addition to Garware wall
ropes, Garware Marine, another unit of Garware group is into production of fishnets and produces close
to 900 MT of fishnets. Along with Garware SRF polymer is a leading supplier of twines for fish nets. In
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Final report on Baseline Survey of Technical Textiles in India
addition to these, many small players dealing in HDPE and mono filament fishing nets are located in
Tamil Nadu which has the fish net production cluster of India.
The export import trend for fishing nets is as shown in the exhibit below:
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Exports Imports
200 170 20
16
150 15
in Rs. crore
in Rs. crore
11.6
100 10
50 37 5
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries which supply fishing nets to India are:
1. China
2. Thailand
3. Denmark
4. South Korea
5. Taiwan
The top five countries to which India exports fishing nets are:
1. United Arab Emirates
2. Oman
3. United States of America
4. Sri Lanka
5. United Kingdom
Quality Standards
Beau rue of Indian standards (BIS) has the following standards for fishing nets:
IS 4401:2006: It states the fifth revised standards for textile based twisted nylon fishnets
IS 4402: 2005: It states the second revision for the basic terms and definitions for textile based
fishnets and nettings
IS 4641:2005: It provides the second revision for the description and designation of knotted
nettings
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IS 5815: 1993 (Part 4): It provides first revision of the standards for determination of breaking
load and knot breaking load for netting yarns
IS 5815 (Part 5):2005: It provides second revision for the standards of mesh breaking force of
netting.
IS 5815 (Part 6):1993: It states the first revision for determination of change in length after
emersion in water for netting yarns.
IS 5815 (Part 7):1993: It states the first revision for determination of elongation for netting
yarns.
IS 6348:1971: It is the basic term for handing of netting
IS 6920:1993: It states standards for cutting knotted netting to shape
IS 8746:1993: It is the first revision of terms and illustrations for mounting and joining of fishing
nets
IS 9945:1999: It is the first revision stating the method for determination of taper ratio and
cutting rate.
IS 15788:2008: It states the method for determination of mesh size - opening of mesh
IS 15789:2008: It states the method for determination of mesh size – length of mesh
IS 5508(Part 1 to 24): These are guides for fishing gears
IS 7533:2003: It is standard for polyamide monofilament line for fishing
IS 14287:1995: I states standards for PP based multifilament netting twine
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Other Products
Besides the key product segments shown above, Agrotech also consists of Root-ball nets, fruit covers,
and harvesting nets. These form a very small part of Indian Agrotech market and their market size has
been considered as a part of fishing nets. The details of each of these products is discussed as under
Harvesting nets
Harvesting nets are used for collection of fruits and flowers during the harvest. These nets are placed
below the trees to prevent the fruits from falling to ground and hence prevent spoilage of fruits. Due to
traditional harvesting techniques used in India, 5% to 15% loss of fruit occurs due to cracking because of
falling onto the ground during harvesting. Harvesting nets aims at minimising these losses and also
preventing the overall quality of fruit as the fruit does not suffer from any injuries.
Harvesting nets are high quality, UV treated nets with tear resistance usually made of PE material having
a GSM ranging from 75 to 125.
The major manufacturers of harvesting nets on a global scale are the swizz company – Agroflor and the
European Company Diatex.
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Fruit covers
Fruit covers are protection covers comprising of a fibrous fabric that allows sufficient vapour
permeability to help the fruit ripe while reducing the passage of dust, small birds and insects, thereby
providing protection to the fruit. Fruit covers are mostly made of polypropylene. The fruit cover can be
pigmented as desired to control the sun light falling on the fruit. The key benefits of using fruit covers
are:
Protection from pests and birds
It allows nutrient and air to permeate
It can be used to control ripening of the fruit by controlling the permeability of fabric and the
pigment of the fruit cover
Its light weight
Fruit covers are mostly made from polypropylene through non woven manufacturing techniques. These
have a GSM ranging from 15 to 25.
Currently the market of fruit covers in India is insignificant with a few limited players. The key players in
the segment in India are Reliance Industries Limited, Vishal synthetics, Sunshine non-woven fabric Co.
Ltd, Eco International and Karam Multipack Pvt. Ltd.
Pallet nets
Pallet nets are knitted polyethylene wraps designed for holding temperature sensitive pallet loads. The
mesh network allows easy airflow across the product preventing degradation and spoilage due to
trapped condensation or change in temperature. Pallet nets are used mostly for holding of air cargo in
aeroplanes and for packing of fruits, vegetables and food items that have low shelf life. The average
GSM of a pallet net ranges in 80 to 100 GSM. These nets are usually sold in rolls of 2500 ft and 20 inches.
The pallet nets offer the following benefits:
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Although the awareness for use of pallet nets has increased over time, the domestic market for pallet
nets is still at a very nascent stage. The key manufacturers of nettings in India are the ones involved in
making of pallet nets also.
All these products are slowly gathering momentum in the domestic markets and are yet to carve out a
niche significant position for them in the market. Their market size has been considered to be a part of
the netting manufacturer’s total supply considered in the segment of fishing and other nets.
Vermi beds
Vermi beds are HDPE based woven bags which are extensively used for vermi composting and
vermiculture. These bags are used in large plantations as well as by retail farmers and nurseries to
create high quality organic manure, through vermi composting. The key properties for vermi beds are:
Light weight
Waterproof
UV resistant
Resistant to agricultural chemicals
The demand for vermi beds is relatively small compared to other technical textile agro products;
however it has a high potential given the fact that the awareness regarding usage of organic manures
and pesticides and the long term ill effects of chemicals on soil quality is spreading across the Nation.
Currently most of the demand for vermi beds comes from nurseries and agricultural institutions and
associations.
The key manufacturers of vermi bed in India are S. M Enterprise, Mumbai, Saurya Polypack, Vadodra,
Rainsafe, Ahmedabad, Lamifab Industries, Mumbai and Neocorp International.
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2. Meditech
We find several definitions for medical textiles in published literature. Based on our understanding and
exposure in medical textiles, we feel that the following definition may be useful to include or exclude
any product into medical textile basket;
“Medical Textiles are those textiles that incorporate at least one of the following in their structure –
fibre, filament, yarn or fabric, and which involve one or more of the following processes - extrusion,
spinning, weaving, knitting, non-woven, braiding, bonding and are applied for human hygiene,
healthcare and/or medical practice.”
List of Products
The key technical textile products under the Meditech segment sub categorised as Hygiene and
Healthcare are as under:
Hygiene
o Baby Diapers
o Incontinence Diapers
o Sanitary Napkins
o Wipes
o Ear Buds
o Under pads
Healthcare
o Non-Implantable
Surgical Disposables
Caps, Masks, Gowns – Drapes and Shoe Covers
Disposable-Bed sheets, Curtains and Pillow covers
Surgical Dressings
Bandages
Wound Care – Wadding, Gauzes, Cotton Lint and Surgical Cotton
Eye Pads
Dental Floss
Compression Stockings and Garments
Orthotics and Prosthetics
o Implantable
Surgical Sutures
Others
Artificial Heart Valves and Heart Patches
Artificial Vascular Grafts
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Hernia Mesh
Artificial Tendon/Ligaments
Artificial Joints
o Extra Corporeal
Artificial Kidney
Artificial Liver
Artificial Lungs
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Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Produc Impor Export Do Total Exp Dom Exp Dom
tion t mes ort estic ort estic
tic
Component) Volume ( in
MT) 207 3,930 4,137 4,137 - 4,758 - 6,292
Value ( in
Incontinence Rs. Crore) 1.0 10.0 11.0 11.0 - 13.2 - 19.0
Diaper TT
Component Volume ( in
MT) 37 698 735 735 - 882 - 1,270
Value ( in
Sanitary Rs. Crore) 3.1 59.5 62.6 62.6 - 71.9 - 95.1
Napkin( TT
Component) Volume ( in
MT) 209 3,966 4,174 4,174 - 4,800 - 6,349
Value ( in
Rs. Crore) 94.6 6.5 1.1 100.0 101.1 1.2 110.0 1.5 133.1
Wipes TT
Component Volume ( in
MT) 1,060 526 326 1,260 1,586 358. 1,386 434 1,677
6
Value ( in
Under pads Rs. Crore) 0.7 13.4 14.1 14.1 - 16.1 - 21.3
(TT
Component) Volume( in
MT) 47 891 938 938 - 1,078 - 1,426
Value ( in
Rs. Crore) 0.4 0.4 0.4 - 0.5 - 0.7
Ear Buds (TT
Component)
Volume( in
MT) 28 28 28 - 33 - 48
Value ( in
Surgical Rs. Crore) 66.0 34.5 31.5 66.0 38.0 34.7 45.9 41.9
Disposables
(TT Volume ( In
Component) MT) 4,400 2,300 2,100 4,400 2,53 2,310 3,06 2,795
0 1
Disposable Value ( in
Bed-sheets, Rs. Crore) 66 66 66 - 76 - 100
curtains and
Pillow Covers
Volume ( In
(TT MT) 800 800 800 - 920 - 1,217
Component)
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Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Produc Impor Export Do Total Exp Dom Exp Dom
tion t mes ort estic ort estic
tic
Value ( in
Surgical Rs. Crore) 1,121 160 331 950 1,281 347. 998 383 1,100
Dressings 6
Value ( in
Eye Pads Rs. Crore) 0.3 0.3 0.3 - 0.3 - 0.3
(TT
Component) Volume ( In
MT) 21 21 21 - 22 - 24
Value ( in 22 8 33 41
Rs. Crore) 19 8.8 36.3 11 43.9
Dental Floss
(TT
Component) Volume ( In
Kgs) 90 300 145 245 390 159. 269.5 193 326
5
Compression Value ( in
stockings for Rs. Crore) 4.9 4.9 3.3 6.5 9.8 3.5 6.8 3.8 7.5
varicose
veins Volume ( In
(TT '000 Nos) 974 692 466 1,200 1,666 489. 1,260 539 1,389
Component) 3
Value ( in
Compression Rs. Crore) 140.3 9.4 49.7 100.0 149.7 52.2 105.0 57.5 115.8
garments
(TT Volume ( In
Component) '000 Nos) 2,985 200 1,057 2,128 3,185 1,11 2,234 1,22 2,463
0.3 4
Value ( in
Rs. Crore) 660.0 340.0 260.0 740.0 1,000. 286. 814.0 346. 984.9
0 0 1
Surgical Volume 29 4 5.5-6 9.5- 4.4 6- 5 7.5-8
Sutures Mn Mn Mn 10 Mn Mn 6.5 Mn Mn
Meter Doze Dozen Dozen Doz Mn Doz Doze
n en Doze en n
n
Value ( in
Rs. Crore) 10.5 99.5 110.0 110.0 - 132.4 - 146.4
Artificial
Heart Valves
Volume (in
’000 nos) 191 1,809 2,000 2,000 - 2,408 - 2,662
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Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Produc Impor Export Do Total Exp Dom Exp Dom
tion t mes ort estic ort estic
tic
Value ( in
Artificial Rs. Crore) 0.8 0.8 0.8 - 0.8 - 0.9
Heart
Patches (TT
Component) Volume (in
mtr) 50 50 50 - 53 - 58
Value ( in
Artificial Rs. Crore) 25.0 25.0 25.0 - 26.5 - 29.8
Vascular
Grafts (TT Volume (in
Component) '000 nos) 20 20 20 - 21 - 24
Value ( in
Rs. Crore) 156 4.7 0.7 160.0 160.7 0.8 184.0 1.1 243.3
Hernia Mesh
(TT
Volume (in
Component)
'000 nos) 1,950 58 8 2,000 2,008 9.3 2,300 12.3 3,042
Value ( in
Artificial Rs. Crore) 3.2 3.2 3.2 - 3.4 - 3.7
Ligaments
(TT Volume (in
Component) '00 nos) 19 19 19 - 20 - 22
Value ( in
Rs. Crore) 0.2 0.2 0.2 - 0.2 - 0.2
Prosthetics
(TT
Volume (in
Component)
'000 mtr) 75 75 75 - 79 - 87
Value ( in
Rs. Crore) 48.0 48.0 48.0 - 52.8 - 63.9
Artificial
Kidney (TT Volume (in
Component) Mn. Sqm) 4 4 4 - 4.4 - 5
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Meditech 2012-13 (All values in Rs. Crore) 2013-14 (P) 2015-16 (P)
Produc Impor Export Do Total Exp Dom Exp Dom
tion t mes ort estic ort estic
tic
Value ( in
Rs. Crore) 23.3 85.2 13.5 95.0 108.5 15.5 114 20.5 165.0
Artificial
Joints Volume (in
'000 nos) 24 87 14 97 111 15.8 116.2 21 168
Total Value ( in
Rs. Crore)
2,371 951 702 2,620 3,322 754 2868 870 3,413
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
Key players
Key players manufacturing medical technical textiles in India are as under:
Exhibit 57: Key manufacturing companies
Key Players in Meditech sector under each category are
Product Category Company name
P&G Home Products India
Baby Diapers Kimberley-Clark Lever Ltd
Unicharm India Pvt.Ltd
Nobel Hygiene Pvt. Ltd
Incontinence Diapers
Walmark Meditech Pvt. Ltd
P&G Hygiene and Health Care
India
Sanitary Napkins Johnson & Johnson Limited
Kimberley-Clark Lever Ltd
Hygiene Gufic Biosciences Ltd
Johnson & Johnson Limited
Aditya Birla Group(Kara
Wipes Wipes)
Ginni Filaments Ltd
Pristine Care Products
Johnson & Johnson Limited
Others (Ear Buds & Suparshva Swabs India
Underpads) Paramount Surgimed India
Pvt. Ltd
Ahlstrom Fibercomposites
India Pvt.Ltd
Healthc Non- Surgical
Magnum Medicare Pvt. Ltd
are Implantable Disposables
Mediklin Healthcare Ltd
Sivashree Meditex India Pvt.
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The detailed analysis of each product of the segment is done in the subsequent sections.
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Baby Diapers
Baby diapers are used to absorb and retain body fluids of infants in period between birth and 24
months. Diapers are essentially made by a sandwich of an absorbent pad between fabric sheets. The
technical textile component of the diaper is the non-woven fabric which prevents fluid leakage and gives
diaper the desired shape.
Product characteristics
The baby diapers are generally available in four sizes - small, medium, large and extra large, with an
overall snug fitting. The typical product characteristics are as given below:
Super absorbent polymer should ensure complete dryness and prevent growth of bacteria
The non-woven used should be hydrophilic and absorb fluids fast
Fastening mechanism, optionally adjustable.
The cover should be breathable
Optional, leg guards to prevent leakage
The spun bond non-woven fabric used in diapers is 20-25 GSM and
accounts for close to 10-12% by weight of the diaper.
The penetration of diapers in urban and rural India is about 4% and 1% respectively. In future, the
market will be driven primarily by increased acceptance of these products either through increased
awareness or reduction in product prices.
Market-size estimate of baby diapers in 2012-13 is 1380 million pieces.
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Market-size of non-woven
Exhibit 59 Market-size of Non-woven for baby diapers
With an average price of Rs. 10-12 per piece, the diaper market by volume in India is approximately
1380 million pieces (the diapers are available in four sizes small, medium, large and extra large based on
the baby‘s age). By value the diaper market about Rs. 1390 Crore. The value of the non-woven fabric in
the diaper is approximately Rs. 62 Crore and expected to grow at a rate of 15% y-o-y, with increased
penetration of diaper usage. The Nonwoven fabric market in India is estimated to grow to Rs. 94 Crore
by 2015-16. In volume terms the non woven fabric market is expected to be 6292MT in 2015-16 up from
4137 MT in 2012-13.
The key suppliers of non-woven in India are Surya Textech Pvt. Ltd, Alfa Foam Ltd. and Fiberweb Pvt. Ltd.
the manufacturing capacity is shown as under:
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In addition Fibertex also supplies from its non woven plant in Malaysia.
Imports Exports
200 2
146 1.5
150 1.5
in Rs. crore
in Rs. crore
108
100 1
50 0.5
0 0
2007-08 2012-13 2007-08 2012-13
Exports Exports
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Incontinence Diapers
Incontinence diaper also known as adult diapers are for people with loss of bladder control which
typically applies to people in the age group of 70 years and more. Incontinence diapers are disposable
single use products specifically designed to absorb and retain fluids. The diapers are typically made of
the absorbent material of cellulose with poly-beads to convert fluid into gel. The non-woven material is
placed on top for dry feeling.
Product characteristics
The adult diapers are generally available in two sizes medium and large with an overall snug fitting. The
typical product characteristics are as given below:
Super absorbent polymer should ensure complete dryness and prevent growth of bacteria
Super absorbent should quickly convert liquid to gel
The non-woven used should be hydrophilic and absorb fluids fast
Fastening mechanism, optionally adjustable.
The cover should be breathable
Optional, leg guards to prevent leakage
Market-size estimate of adult diapers in 2012-13 is 74 million pieces (approx).The future market would
be driven primarily by increased awareness, penetration coupled with drop in product prices. It is
expected to grow at a rate of 20% y-o-y. With an average price of Rs. 25 - 50 per piece, the adult diapers
market by volume in India is approximately 64 million pieces which is being valued at Rs.153 Crore
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Exports Imports
20 17 30 26
25
15
in Rs. crore
in Rs. crore
20 15
10 15
6
10
5
5
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
Most of the domestic market is dominated by Chinese imported adult diapers and the local
manufacturers export mostly to the neighbouring countries like Sri Lanka, Nepal and Bangladesh. The
top importing and exporting countries for incontinence diapers are:
Top Importing countries:
China
Republic of Korea
Indonesia
United Kingdom
Korea DPR
The top countries where India exports are:
Sri Lanka
United Arab Emirates
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United Kingdom
Nigeria
Bangladesh
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Sanitary Napkins
Sanitary napkin is a hygiene absorbent product used by women during menstrual periods. Sanitary
napkins are essentially made by a sandwich of an absorbent pad between fabric sheets. The technical
textile component of the diaper is the non-woven fabric which prevents fluid leakage.
Product characteristics –
The typical product characteristics are as given below:
Super absorbent polymer should ensure complete dryness
Hydrophilic non-woven to absorb fluids fast
Snug fit
Breathable cover
The non-woven fabric is 18-20 GSM and accounts for around 11-12% by weight of the sanitary napkin
i.e. around 0.95 to 1 grams per napkin.
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The market of sanitary napkins is expected to grow from 4394 million pieces in 2012-13 to 6683 million
pieces in 2015-16.In value terms the market shall grow from Rs.1600 crore to Rs.2400 crore.
The non woven fabric market is estimated to be of 6349 MT in 2015-16 from the present 4174 MT in
2012-13.In terms of value the non woven fabric market shall grow from Rs.63 crore in 2012-13 to Rs.95
crore in 2015-16.
Key manufacturers
The sanitary napkins market in India is dominated by Procter and Gamble, Johnson and Johnson and
Kimberley Clark Lever. Johnson & Johnson whose brands Stayfree and Carefree and Procter & Gamble
whose brand Whisper cover close to 85-90% of sanitary napkins market. The remaining market is shared
by Kimberley Clark Lever‘s Kotex, Gufic Biosciences brand Shapers and other domestic brands such as
Royal Hygiene Care, Actifit India Pvt. Ltd., Dima Products and Kaul Impex. Pvt. Ltd. Jayashree Industries
is the supplier of low cost indigenously made sanitary napkin manufacturing machinery.
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Exports Imports
1.2 1 120 103
1 100
in Rs. crore
in Rs. crore
0.8 80
0.6 0.5 60 40
0.4 40
0.2 20
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The Nonwoven imported is approximately 200MT under HS Codes 39201019, 39199090 and 56031100.
Top exporting and importing countries are as follows:
Imports:
China
Thailand
Germany
Canada
United Kingdom
Exports:
Mauritius
Poland
Seychelles
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Nepal
Liberia
China dominates the import of napkins followed by Thailand. The exports are expected to grow with the
set up of more manufacturing lines in the country.
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Wipes
Wipes are used to clean surfaces. They can be in dry or wet form. Disposable non-woven wipes are
increasingly used for various personal purposes. Mostly tissue based or spunlace non-woven fabric from
viscose, polyester and polypropylene is used to manufacture wipes.
Product Characteristics:
The key properties required for wipes are as follows:
a. High Absorption
d. Lint free
e. Non-allergic
The usage of baby wipes is well accepted as a convenient, portable and hygienic way to keep babies
clean. Antibacterial wipes help to sanitize shopping trolleys, restaurant tables, etc. to reduce the
exposure to germs. They also provide an easy way to maintain clean hands more effectively. Personal
care wipes are specifically designed to carry cleansing creams with specific ingredients to help remove
makeup. Wipes also find application in manufacturing and service industries especially in food service
and health care. The success of nonwoven wipes is driven by their ease-of-use, disposability, portability
and reduced risk of cross-contamination.
The key ingredient or variable is nonwoven Spunlace fabric used as basic raw material and other variable
being flexible packaging film for packing single pouch, multiple wipes C fold pouches or plastic
dispensers. The product used is typically 40-45 gsm. Seasonal factors play important role with summer
considered as peak season and rainy season as off season for market sales.
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The annual consumption of wipes in India is about 1260 MT. The average market price of a wipe is
Rs.1.5.The market for wipes in India is around Rs.101 Crore. The market is expected to grow at 10% y-o-
y. In 2015-16 the consumption of Non woven is expected to be around 2111 MT and the value to be
Rs.134.6 crore. No inflationary price of the non woven fabric has been assumed.
The increase in the urban population, increased awareness, and rise of the middle-class families with
increase in their disposable income and lifestyle changes shall be the key drivers for the increase in
market.
Exhibit 69: Market size - wipes
2012-13 2015-16(P)
Key Manufacturers:
The major players in wipes industry are Johnson & Johnson, Pristine Care products Pvt. Ltd, Ginni
Filaments Ltd, Kimberly-Clark, Himalaya Health Care Pvt. Ltd, Kara Wipes by Aditya Birla Group and
Tainwala Personal Care Pvt. Ltd. and Precot Meridian.
Birla Cellulose, is one of the biggest manufacturers of viscose fibre, the preferred raw material for wipes.
Spunlace non woven is produced by Ginni Filaments Ltd. They have a production capacity of 10,000
MTPA.
Imports
4803 48030010
Exports
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4818 48182000,48184090,48189000
326 Tonnes Rs.1.13 Crore
5603 56031200
Exports Imports
1.2 1.13 8
6.5
1
0.76 6
in Rs. crore
in Rs. crore
0.8
3.7
0.6 4
0.4
2
0.2
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
China Maldives
Bangladesh Nepal
UAE UAE
USA Egypt
Sweden Oman
Most of the imports happen from China whereas our exports are to mostly to Maldives and the Middle
East.
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Under pads
An under pad is an item of removable bedding that sits on top of a mattress to provide protection to the
mattress. They are used to prevent the beds, mattresses, chairs, sofas or wheelchairs from getting wet.
An under pad is used by hospitals, nursing homes, households to avoid the under-layer of the bed or
mattress from getting wet. It is used for both children and elderly who have loss of control on their
bladder.
Product characteristics –
Under pads come in two varieties, disposable and re-usable. However, most of the people prefer using
disposable under pads. A typical under pad shall have a super absorbent polymer for speedy absorption
of the fluids and a non woven fabric on top of it.
Under pads should have the following features:
The super absorbent should have a very good absorption quality
Super absorbent should convert fluid into get and prevent bacterial growth
Dry feel on top of the pad
Skin friendly, breathable and comfortable cover on top
The pad should not move while on the bed or seat.
Usually under pads of various sizes are available in the market. Sizes vary from 60”x40”, 60”x50”,
60”x60” to 60”x90”.An under pad’s weight varies from 70-90 Gms and non woven component is 20-
40gms.
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Though most of the market is dominated by Chinese under pads, Paramount Surgimed Ltd with
AeroKleen brand is the market leader followed by Nobel Hygiene Pvt. Ltd in India. Nobel Hygiene has a
capacity of producing 4 million pieces per annum.
Under pads are imported under HS Code 48182000, 48184090, 48189000. The import of under pads is
estimated to be worth Rs. 13 crore.
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Ear Buds
Cotton ear buds or swabs are used to clean ears from wax, absorb water in body parts, clean between
baby’s fingers, eyes and nose or apply creams on body parts. An ear bud must have the following
features:
Soft
Absorbency
Clean and dry
For the above features treated and processed absorbent cotton or swab is used as on soft plastic sticks.
In India the ear buds are consumed in the urban society and is still considered a luxury product.
The market has two major organised players, Johnson & Johnson Ltd, which sells under its own brand
name and Suparshwa Swabs which sells ear buds under the brand name of Tulips.
Ear buds are traded under the HS Codes: 56011000 and 56012110.
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Surgical Disposables
The surgical disposables primarily consist of masks, caps, drapes, gowns, gloves and shoe covers made
of polypropylene spunbond fabric (non-woven) with or without polyethylene film. Surgical disposables
are used in hospitals and pharmaceutical companies to maintain hygienic and sterile operations. These
are called as surgical disposables as these are for one time use and disposed off after one time usage. In
India, the majority of hospitals use cotton reusable surgical wear which needs to be sterilised after every
use. The peril of re-usage is cross contamination which should be avoided. The disposable medical items
are gradually replacing the reusable cotton cloth based surgical gear. With growth in the multi-specialty
hospitals, medical tourism and improvement in general hygiene level at the hospitals, the demand for
medical disposables is experiencing positive growth. However, the price sensitive nature of the hospital
purchase managers has resulted in the low penetration of surgical disposables.
Product characteristics
The functional characteristics of surgical disposables are:
High barrier to blood or body fluids
Lower lint than linen (lint is a source of infection)
Proven sterilisation performance
Comfort and breathability
Good bacteria filtration efficiency
Breathing resistance
Splash resistance
The surgical disposable masks and caps are made from polypropylene (PP) spunbond fabric; spunlace
fabric and spunbond melt blown fabric and spunlace fabric (SMS) fabric. The weight of the fabric for
caps is typically in the range of 12-25 GSM and for masks it is in the range of 25-40 GSM. The disposable
drapes, gowns and covers are made of polypropylene (PP) spunbond fabric and Spun bond melt blown
fabric and spunlace fabric (SMS). The weight of the fabric is typically 25-40 GSM for spunbond fabric for
gowns and around 35-50 GSM for SMS fabric for drapes and covers.
These products are manufactured in sterilised environment and packed in PP bags and dispenser boxes
sterilised before despatch.
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The average price of surgical disposables like caps, masks and shoe-covers is around 70 to 90 paisa per
piece while that of drapes is Rs 350 per units and of gowns and covers is around Rs 55 per unit. The
medical disposables like caps, masks and shoe covers are 100% technical textile products made-up from
PP spunbond or SMS non-woven fabric. The consumption of Polypropylene (PP) spunbond material and
SMS fabric varies with size of the product. The product used for drapes and gowns is typically 25 GSM
and 80 GSM. The average size of spunbond fabric per material is around 2 square metres. The typical
weight of these products varies from 50 grams to 160 grams. Spunlace material is also used in this
manufacture of surgical disposables. The caps and masks require approximately 3 grams of PP spun
bond fabric while shoe-covers require 6 grams of PP spun bond fabric per unit. The raw materials
account for 80-90% of the cost.
Exhibit 75: Nonwoven consumption norm
Description Value
Usage caps, masks & shoe covers per month in 300 bed hospital (pieces) 8,000 to11,000
Usage drapes, gowns & covers per month in 300 bed hospital (pieces) 150 to 200
Amount of non-woven per cap/mask 3g
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Description Value
Amount of non-woven per show-cover 6g
Amount of non-woven per drape, gown & cover 50 to 150 g
Average price per cap / mask / shoe cover Rs 0.7 to 0.9
Average price per drape Rs 320
Average price per gown / cover Rs 55
Source: Industry survey, IMaCS Analysis
The domestic usage of the surgical disposables – caps, masks & shoe covers in India is estimated at
around 80 million pieces annually. The domestic usage of the surgical disposables – drapes, gowns &
covers in India is estimated at around 1.75 to 2.5 million pieces annually. The market is expected to
grow at 10% y-o-y. The consumption in the surgical disposables market is given below:-
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Disposable bed sheets, curtains and pillow covers hold the same properties as of other surgical
disposable products. They have been introduced in the market about 2 years back and have a very low
level of penetration. Disposable bed sheets, pillow covers have gained acceptance in the Spa industry in
India, as the cost of maintenance and laundry services in the country are rising. Hospitals could buy
disposable curtains, bed sheets and pillow covers in almost the same price as that of laundry expenses,
(a set of one bed-sheet and pillow cover would cost around Rs. 75-100). This industry is still in a nascent
stage in the country.
It is estimated that about 75-80% of 2500 Spas in the country and over 10% of private hospitals are
presently consuming disposable bed sheets, curtains and pillow covers. With the increase of awareness,
the consumption of such products will increase rapidly. This segment is expected to grow at a CAGR of
15% y-o-y in India.
The estimated current market of non woven fabric for disposable bed sheets, curtains and pillow covers
is about Rs.66 Crore in value and 800 MT in volume terms. In 2015-16 this market shall reach Rs.100
Crore in value and 1217 MT in volume. No inflationary increase in the price of non woven fabric has
been assumed.
Exhibit 77: Market for nonwovens in surgical disposable
2012-13 2015-16(P)
Non Woven consumed (Quantity in MT) 800 1217
Non woven market (Value in Rs. Crore) 66 100
*Source: Industry Survey, IMaCS Analysis.
Key manufacturers
The surgical disposables market in India is witnessing an initial growth phase. The imported surgical
disposables from China are also available in the market. The major producers of surgical disposables
are:-
Ahlstrom Fibercomposites India Pvt. Ltd
3M India
Thea-Tex Healthcare Pvt. Ltd.
Mediklin Healthcare Ltd.
Magnum Medicare Pvt. Ltd.
Sivashree Meditex India Pvt. Ltd
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Surgiwear India
Dispoline
Venus Safety and Health Pvt. Ltd
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Exports Imports
200 175 25 21.6
20 18
150
in Rs. crore
in Rs. crore
15
100
10
50 5
3
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
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Surgical dressing material is applied on the wound to expedite the process of healing and prevent
further harm due to wound exposure. The dressing material can be primarily divided as
Bandage
Wound care layer
Bandage holds the wound care layer in place. Wound care products which are adhesive in nature are
also available in the market. The bandage can also be used on standalone basis in case of orthopaedic
cases (e.g. crepe bandage). The type of dressing used varies based on the type of wound and location of
the wound. Typically, the wound care products consist of:-
Absorbent pad
Non-adhering/dressing
Adhering pads or adhesive plaster
The wound contact material is available in both woven and non-woven forms.
The bandage products consist of:-
Rolled Bandage
Gauze bandage
Elastic/Non-elastic bandage
Light support bandage
Product characteristics
The materials included under surgical dressings are: Rolled bandages, Crepe bandages, Plaster-of-Paris
bandages, Absorbent gauze pack, plaster, absorbent pads, surgical pads, cotton lint, eye pads,
compression stockings and garments.
The raw materials for surgical dressings are cotton fibre, viscose and acrylic. The functional properties
like absorbency are improved for dressing material. Additionally, these products could be sterilised or
non-sterilised. The wound contact layer is either woven medicated layer or non-woven medicated layer.
The wound contact layer is non-adherent and allows new tissue to develop easily. Non-adherent
hypoallergenic, gamma sterile dressing allows easy wound-drainage. It is soothing, enhances healing in
burns, skin grafts, skin loss and lacerated wounds. The bandages provide support to the dressing
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material and function as compression material. Cotton gauze cloth is generally used for holding wound
contact layer in place which is tied at the ends or joints using adhesive tape. Bandages are also made
from polyester yarns. The bandages have a basis weight in the range of 55-60 GSM.
Crepe bandages / compression bandages: are knitted bandages made from thick woven polyester
fabric which have an elastic behaviour and porous nature for skin breathing. These bandages are used
on limbs to create resting pressure and working pressure for the treatment. The crepe bandages are
manufactured by weaving and warping the yarn and then processed to give properties like stretch
ability. The crepe bandages are available is various sizes like 5, 7.5, 15 centimetre x 3 meter.
Plaster-of-Paris (POP) bandages: are made of cotton gauze of leno weave cloth with Plaster-of-Paris
impregnated. The leno weave holds the POP material in the fabric. The bandage is dipped in water and
applied on the limb which would graduate into a hard cast once dried. The POP bandages are available is
various sizes like ~10, 15, 20 centimetre x 3 meter.
Dressing pads and absorbent gauze generally have basis weight of around 30 GSM. These pads and
absorbents are available across various sizes. Cohesive bandages stick to themselves and not to the
user‘s skin. Hence, they are suited for skin protection applications. Adhesive plaster (medicated or not
medicated) is available in various lengths and shapes. The wound dressing material should be sterile,
breathable and should provide a moist healing environment. The healing environment then reduces the
risk of infection and helps the wound heal more quickly.
All the surgical dressing items are expected to be ISI, USP or BP compliant
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In the past 6 years the government spending on the health sector has grown at a rate of 20% and with
the surge of new private hospitals with improved services and the growth of medical tourism the
surgical dressing industry is expected to grow at a rate of 5-6% y-o-y.
The present market of surgical dressings is estimated to be Rs.1281 crore and it is expected to reach
Rs.1541 crore in 2015-16
Exhibit 81: Market size - surgical sutures
Surgical dressings usage in India 2012-13 2015-16(P)
Surgical dressings-bandages (in Rs. crore) ~500 580
Surgical dressings-wound care products (in Rs. crore) ~450 520
Exports of surgical dressings (in Rs. crore) 331 -
Imports of surgical dressings (in Rs. crore) 160 -
Total Surgical dressings (in Rs. crore) ~1281 1483
Source: Industry survey, IMaCS Analysis
Key manufacturers
The industry is primarily unorganised with units in various states / areas of India including Tamil Nadu,
Mumbai, Uttar Pradesh and Ichalkaranji, amongst others.
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Surgical Dressings: The organised producers of the surgical dressings are as follows:-
Johnson and Johnson India
Lavino Kapoor – Absorbent cotton – 100% EOU
Dr. Sabharwal Laboratories
Ramanathan Surgicals Private Limited
KOB textile – Dressing Material - 100% EOU (Export Oriented Unit)
Ramaraju Surgical Cotton Limited
Shanti Surgicals
Jajoo Surgicals Private Limited
Alves Industries
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Exports Imports
400 200
331 160
300 150
in Rs. crore
in Rs. crore
200 100
93
100 50 31
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
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Eye Pads
Eye pad is a patch of cotton worn over the eyes to prevent any infection post an eye surgery or
treatment. They are also worn at SPA’s during various therapy treatments. The patch is tied with elastic
around the head.
Eye Pads usage is India is subject to eye surgeries and the usage by spas. It is estimated that there are
about 56 lakh eye surgeries per year in India and about 3 eye pads per day being consumed by 2500
SPA’s in the country. Each eye pad consumes about 2.5-3 gms of non woven. The market is expected to
grow at a CAGR of 5% y-o-y.
The following table shows the estimated market size of eye pads and non woven. No inflationary
increase in the prices of non woven has been assumed.
Exhibit 84: Market size - eye pads
2012-13 2015-16(E)
Total Eye pads consumed in quantity (in Mill pieces) 8.4 9.8
Per eye pad non woven (in gms) ~2.5
Non woven consumed in quantity (in MT) 21 24
Total Non woven consumed in value (in Lakh) 30 35
*source: Industry survey and IMaCS analysis
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Dental Floss
Dental floss is a soft nylon thread coated with wax used to clean between teeth.
Dental Floss is consumed in mostly in urban India. It is estimated that about 80 lakh to 1 crore of the
urban population would be the real buyers of dental floss. The domestic consumption of dental floss is
estimated to be Rs.41 crore in 2012-13 and is growing at a CAGR of 10% y-o-y. In 2015-16 the market is
estimated to be Rs.54.6 crore. In 2012-13 exports are of the value of Rs.8.8 crore.
Imports and Exports of dental floss in 2012-13 is as given in the following table
Exhibit 86: import export - dental floss
Applicable HS HS codes Quantity (2012-13) Value (2012-13)
code family
Imports
3306 33062000 30 ‘000kgs Rs.22.13 Crore
approx
Exports
3306 33062000 14.5’000kgs Rs.8.8 Crore approx
*source: DGFT, IMaCS analysis, DGCIS
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Exports Imports
10 25 22
8
8 20
in Rs. crore
in Rs. crore
6 15
4 10
5.6
2 5
0.015
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The imports are done majorly from China, Taiwan, Singapore and USA and the exports are done to
Bangladesh, Vietnam and Maldives.
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Compression stocking are used improve the blood flow in legs. People suffering from varicose veins,
swelling or blood clotting are prescribed compression stockings by their doctors. They come with
different level of pressure and in two sizes, up-to knee high or to the top of the thigh.
Compression Garments are worn by people, as prescribed by doctors, post skin surgeries. They are
usually worn by patients who sustain a burn injury and post the surgery they are worn to avoid swelling
and for skin tightening. Compression garments are also being used post liposuction surgeries in India.
Such garments should apply pressure on the treated body part, be skin friendly and avoid any bacterial
growth. They custom made to the size of the patient and his body part. Compression garments can be
for whole body, just for the limbs, face or any part that is treated.
Market trends
Compression stockings for varicose veins: It is expected that there are about 4 lakh patients suffering
from varicose veins and swelling in legs in the country. These patients would usually buy stockings 3
times in a year. The average price of imported compression stockings for varicose veins is about Rs.70
per piece. The domestic consumption for compression stocking in 2012-13 is expected to be Rs. 6.5
crore and is expected to grow at CAGR of 5-6% y-o-y. The domestic consumption market shall be Rs.7.5
crore. The exports for the year 2012-13 are about Rs. 3.3 crore
Market size:
Exhibit 88: Market size - compression stockings
2012-13 2015-16(P)
Compression Stockings market in quantity (in million nos) 1.67 1.9
Compression stockings market in value (in Rs. crore) 10 11.3
*Source: Industry survey, IMaCS Analysis
Compression Garments are consumed by the survivors of burn injuries. According to World Health
Organization, over 10 lakh people in India are moderately or severely get burn injuries in India. It is
estimated that there are about 5 Lakh people who get hospitalised and require compression garments.
Similarly about 5000 liposuction surgeries are done in 10 major cities of the country. Post a liposuction
surgery also compression garments are required. Compression garments cost from Rs.400-1000 per
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meter. The domestic consumption of compression garments is around Rs.100 crore in 2012-13 and is
expected to grow at a CAGR of 5% y-o-y to reach Rs. 116 crore by 2015-16. No inflationary increase in
the prices of the fabric has been assumed. Exports for the year 2012-13 are about Rs.50 crore
Exhibit 89: Market size compression garments
2012-13 2015-16(E)
Compression Garment in value (in Rs. crore) 150 173
*source: Industry survey and IMaCS analysis
Compression Stockings and Compression Garments: This segment is highly unorganized. Technomed
India Pvt. Ltd and Nomura DND are the major players in this category.
Imports and Exports of compression stockings and compression garments in 2012-13 are as given in the
following table:
Exhibit 90: Import export trend - compression garments
Applicable HS code HS codes Quantity Value (2012-13)
family (2012-13)
Imports
6115 61151000 (stockings) 692'000 Rs.4.9 crore
nos approx
approx
61152990 (garments) 4565 ‘000 Rs.9.4 Crore
nos approx
Exports
6115 61151000 (stockings) 466'000 Rs.3.3 Crore
nos approx
approx
61152990 (garments) 9396 ‘000 49.7 Crore
nos approx
*source: DGFT, DGCIS, IMaCS analysis
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The trend for export and import of compression garment and stockings is as shown:
Exhibit 91: Import export trend for compression garments
Exports Imports
60 10 9.4
49.7
50 8
in Rs. crore
in Rs. crore
40
6
30 4.16
20.5 4
20
10 2
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
Exports Imports
3.8
4 6
3.3 4.9
5
3
in Rs. crore
in Rs. crore
4
2 3
2 1.6
1
1
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
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*source: DGFT
Top countries of import and export of compression garments are as follows:
Compression Garments
Imports Exports
China USA
Korea UK
Bangladesh Belgium
Malaysia Netherlands
Thailand UAE
*source: DGFT
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Surgical Sutures
The surgical suture is used for stitching together skin deformations, open wounds, organs and blood
vessels. The surgical sutures are classified into two categories –
Absorbable suture - These get dissolved in the body and do not require removal
Non-absorbable suture - These are sterilised sutures which need to be removed after a specified
time
The type of suture used depends upon the location of the required surgical intervention. The raw
material for sutures ranges from bovine intestine tissues to Poly glycolic acid (PGA), collagen, mono
filament polyester / polypropylene and multifilament nylon/polypropylene/polyamide
Product characteristics
The type of suture used varies based on the area of application and type of medical intervention. They
could be either monofilament, multifilament or braided. Generally, absorbable sutures are used for
sewing internal body organs, while non-absorbable sutures are used for external injuries. However,
absorbable sutures are used in case of external injuries as well.
The general characteristics of sutures are given below:
Sterilised (non-toxic)
Hypoallergenic
High tensile strength
High knot security
Flexible and smooth passage through tissues
Good pliability
Minimum tissue reaction
The type of suture used depends upon the location of the required surgical intervention. The raw
material for sutures ranges from bovine intestine tissues to Poly glycolic acid (PGA), collagen, mono
filament polyester / polypropylene and multifilament nylon/polypropylene/polyamide
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Key manufacturers
The surgical sutures market in India is dominated by Johnson and Johnson with its flagship Vicryl brand,
which has a market share of 60-65%, followed by Indian companies like Centennial Surgical Suture ltd,
Sutures India Ltd, Futura Surgicals Pvt. Ltd and Lotus Surgical Pvt. Ltd amongst others.
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Exports Imports
300 10 9.4
260
250 8
in Rs. crore
Exports Imports
Quality Control and Standards – No BIS standard, manufacturers follow USP, European and American
Foods and Drugs Authority (FDA) standards
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Artificial heart valves are implanted in the heart of the patients who need treatment for valve related
diseases. The natural heart valve needs a replacement when two or more valves stop functioning
properly. Generally an open heart surgery is performed to replace the valve. There are two types of
artificial heart valves – Mechanical heart valve and Tissue heart valve
The mechanical heart valves last almost indefinitely, however, they need continuous treatment with
anticoagulants. The tissue valves on the other side do not need anti-coagulants; however, they have
shorter life span.
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Product characteristics
The heart valve has three parts, a metallic housing, a disc or ball which functions as occlude and a
sewing ring made of synthetic material. The functional requirement of heart valves are as follows:
1. Minimum regurgitation
2. Minimum trans-vascular pressure gradient
3. Non-thrombogenic
4. Low wear/tear
5. Minimal leakage
6. Appropriate valve orifice to anatomical orifice ratio
The mechanical heart valve consists of Ultra high molecular weight-polyethylene (UHMW-PE) disc, Low
density polyethylene plastic with knitted polyester sewing ring and a metallic housing. The Sewing Ring
is fabricated from extensively implant tested, 100% polyester material. The Sewing Ring fabric is warp -
knitted in a specific pattern using texturized yarn with superb tissue in growth and long term blood
compatibility. The design and fabrication of the sewing ring gives a firm and secure seating on the frame
and also permits rotation in the ring for proper orientation after suturing in place.
Heart Patches are made up of either Dacron or PTFE and are used to close the holes in the heart of new
born babies. Two of the more common holes in the heart are between two of the four chambers in the
heart. When a hole exists between the upper chambers, it is called an atrial septal defect or ASD. When
the defect is between the lower, bigger chambers, it is a ventricular septal defect or VSD.
The current market of Heart Valves is about 50.000-55000 pieces with a value of about Rs.110 Crore. An
artificial heart valve would have a 2cm x 2 cm sewing ring fabric. The market of the TT component would
be around 2000 meter.
Exhibit 98: Market size - heart valves
2012-13 2015-16(E)
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Heart patches used are about 1cm X 1 cm in size. They would cost about Rs.2500 -6000 for a large piece
that can be cut and used in more than one surgery.
The estimated market for heart patch is about Rs.75 Lakh. It is estimated to grow by 5% y-o-y and shall
reach Rs.87 Lakh
Exhibit 99: Market size - Heart patches
2012-13 2015-16(E)
Quantity (in ’000 pieces) 5 5.75
Value (in Rs. Lakh) 75 87
Quantity of TT (in 50 58
Meter)
*Industry survey and IMaCS Analysis
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Import
120
99
100
in Rs. crore
80
60 53
40
20
0
2007-08 2012-13
Import
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Vascular diseases are characterised by variations to the geometry and structure of the walls of the blood
vessels. Variations in the mechanical characteristics of the vessels result in multiple complications like
Thrombosis, Aneurysm and Arteriosclerosis
Product characteristics
In order to function effectively, the grafts need to have special characteristics like – non-thrombogenic
surface, elasticity and compliance, long-term tensile strength, bio-compatibility, durability, bacteria
resistance, etc. The type of fabric used for prosthesis is woven fabric or knitted fabric. The knitted fabric
is easy to suture and well suited for aortic replacement however not for large diameter vessels. The
knitted fabric is porous and needs to be clotted with patient‘s blood before usage. On the other hand,
the woven fabric has the strongest construction but is difficult to suture. Most textile grafts for large and
medium artery replacement are made of either PET (polyethylene terephthalate, commercial name
Dacron) or PTFE (polytetrafluoro ethylene, commercial name Teflon).
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Imports
25 22
20
in Rs. crore
15
10
4.5
5
0
2007-08 2012-13
Imports
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Hernia Mesh
Hernia Mesh is used in hernia repair and abdominal wall replacement, where mechanical strength and
fixation are very important. The long term function of the mesh is optimised by adjusting the porosity
and the texture of the mesh.
Product characteristics
The mesh could either be woven or knitted based on the requirement of strength. Polypropylene,
Polyester mesh is primarily used in hernia repair as it is resistant to infections. GOR-TEX is also used for
making mesh for hernia repair. The size varies from 2‘‘x4‘‘to 10‘‘x14‘‘.
TTK Healthcare and Johnson & Johnson are the key market players along with Lotus Surgicals Pvt. Ltd.
The market for hernia mesh is expected to be Rs. 160.7 Crore. It is expected to grow at a CAGR of 15% y-
o-y and shall be Rs.244 crore market by 2015-16.No inflationary increase in the price of the mesh has
been assumed.
Exhibit 105: Market size - artificial mesh
2012-13 2015-16 (E)
Value (in Rs. Crore) 160.7 244
*source: IMaCS analysis, industry sources,
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Imports
10 9
8
in Rs. crore
6 4.7
4
2
0
2007-08 2012-13
Imports
Artificial heart valves, vascular grafts, heart patches, and mesh are majorly imported from Denmark,
Ireland, France, USA, Australia, Germany and China.
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Artificial Ligaments
An artificial ligament is medical device for joining ends of two bones. The artificial ligaments are made
from man-made fibres like polyester. The usage of the ligament varies based on type of operation. The
artificial ligaments are generally subject to lot of wear and tear. They also carry a risk of septic arthritis.
Product characteristics
Ligament is a multilayered or tubular woven structure having intra-articular region, at least one bend
region and end regions. Each region is woven so as to possess the required flexibility and strength.
Polyethylene Teraphthalate (PET) is primarily used for manufacturing artificial ligaments. The artificial
ligament must be bio-compatible with contact blood and tissue and should have good bonding strength.
Artificial ligaments are imported and the market estimated to be as follows:
Exhibit 108: Market size - artificial ligaments
2012-13 2015-16(E)
Artificial Ligaments consumption in value (in Rs. crore) 3.2 3.7
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Imports
4
3.17
3
in Rs. crore
2
1.25
1
0
2007-08 2012-13
Imports
Artificial Joints
The orthopaedic joints are used for patients suffering from arthritis and accidental damage of joints. The
joints are made such that they are compatible with the human body.
Product characteristics
The artificial joints are primarily made of Titanium, Stainless Steel and Chromium Cobalt, materials
which exhibit compatibility with the human body. The technical textile component in joints is Ultra High
Molecular Weight High Density Polyethylene (UHMWHDPE) material. This material is self lubricating and
with extremely low friction.
The UHMWHDPE is a technical textile product which varies based on the product or type of joint
replacement
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Imports Exports
100 85.2 15 13.5
80
in Rs. crore
in Rs. crore
10
60
40
5
20 5
0 0
2007-08 2012-13 2007-08 2012-13
Imports Imports
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Extra Corporeal
Such medical devices that are used externally and not implanted with in the body have been categorised
as extra corporeal. The following are the devices under this category:
Artificial Kidney
Artificial Liver
Artificial Lungs
The main element in a dialyser is a semi permeable membrane through which small molecules can pass
by diffusion. Dialysers are encountered in medical work in renal dialysis where unwanted small
molecules (e.g. urea) and water can be removed from the body. Haemodialysers (sometimes called
artificial kidneys) take blood from the body and pass it along one side of the dialysing membrane so that
unwanted small molecules may diffuse into a special dialysing fluid passing along the other side. Small
molecules which need not be removed are included in the dialysate so that there is equal diffusion of
these molecules in each direction.
Product characteristics
The primary function of the artificial kidney is to purify the blood. The filtration medium used is hollow
viscose or hollow polyester fibre. The typical characteristics of the fabric are:
Low linting,
High durability,
Good capillary action,
Good absorbency,
Biodegradability and
Inert behaviour
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Imports
60
48
50
in Rs. crore
40
30 25
20
10
0
2007-08 2012-13
Imports
Nipro India Corporation Pvt. Ltd, a subsidiary of Nipro Corporation Japan has set up an artificial kidney
manufacturing plant in Shirwal, Pune. This is the only manufacturing plant of artificial kidneys in India.
Artificial Liver
Earlier, artificial support systems were not widely used in cases of liver failure, primarily because hepatic
toxins are albumin-bound unlike most uremic toxins and hence cannot be removed by conventional
dialysis. Recently, advances have been made for the removal of hepatic toxins making it now possible to
support the patient with liver failure till the liver recovers or until liver transplantation is feasible.
The major artificial liver support systems are – Peritoneal dialysis, Haemodialysis, Haemofilteration,
Continuous renal replacement therapy, Charcoal Haemoperfusion, Plasma exchange, Biologic – DT
sorbent System and Molecular adsorbent recirculating system. In this system, patient's blood or plasma
is pumped into bioreactors, which are hollow fibre devices, seeded on the dialysate side with freshly
isolated or cryo-preserved porcine hepatocytes or transformed human hepatoma cell line.
Apollo Hospitals have done more than 500 liver transplantation surgeries in India. Cadaver donation or
donation from brain dead patients is still the main source of transplants. The artificial lung does have a
niche market in India. The cost of a liver transplantation is around Rs.25-35 Lakh.
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Artificial Lung
Totally artificial lungs are not completely commercial. However, heart-lung machines are available in the
market. The artificial lung device is connected to the heart‘s right ventricle. It relies on the heart—not a
mechanical pump—to send blood through the lung, where it receives oxygen (and offloads carbon
dioxide) as it flows through the arrays of microfibers or membrane oxygenators. Oxygen rich blood
passes from the device into the left atrium and then to the rest of the body. The microfibers or the
membrane oxy-generator are the technical textile component in the device.
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3. Mobiltech
Mobiltech segment of technical textile products includes applications in automotive and automotive
components (including aircrafts and railways).
List of Products
The key technical textile products covered under Mobiltech are as given below:-
Nylon tyre cord
Seat belt webbing
Airbags
Car body covers
Seat upholstery/fabric
Automotive carpets
Headliners
Insulation felts (NVH components)
Sun visors / sun blinds
Helmets
Airline disposables
Webbings for aircrafts
Aircraft upholstery
Railways seating fabrics
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Mobiltec
2012-13 2013-14 (P) 2015-16 (P)
h
Domestic
Produ Impor Expor Marke Expor Dom Expor Dome
2012-13 Unit Consumpti
ction ts ts t Size t estic t stic
on
Crore
mn
10 37 20 27 47 22 30 27 36
Seat belt metres
webbing INR
62 90 32 120 152 35 132 42 160
Crore
Airbags Mn - 4 - 5
-- 3- - 3 3
(TT Sqm
compon INR 109 144
-- 94.48 94.48 94.48
ent) Crore
1,044.
Mn. 782.8 2.04 - 784.8 784.8 - 863.4 -
Car body 7
Nos
covers
INR - 52 - 63
47 0.03 - 47 47
Crore
Seat Lakh
covers linear 343 78 9 412 421 11 453 14 548
fabric/u metres
pholster INR 82 792 109 959
529.8 261.8 71.3 720.3 792
y Crore
Automot Mn 0 17
15 0 0 16 16 0 21
ive Sqm
interior INR 0 173
148 9.4 0 157 157 0 209
carpets Crore
Headline Mn
7 1 - 8 8 - 9 - 11
rs (TT Sqm
compon INR
43 12 0 55 55 0 60 0 73
ent) Crore
17,25 20,87
15,684 - - 15,684 15,684 - -
Insulatio MT 3 6
n felts INR
115 3 0 118 118 0 129 0 157
Crore
Sun mn nos 6 2 - 8 8 - 9 - 11
visors/su INR
n blinds 86 19.5 - 105 105 - 118 - 148
Crore
mn nos 28 28 28 - 31 - 39
Helmets INR
1,015 1,015 1,015 - 1,126 - 1,388
Crore
TT usage - - - - - -
in
airlines( INR 3 77 80 80 - 89 - 112
upholste Crore
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Final report on Baseline Survey of Technical Textiles in India
Mobiltec
2012-13 2013-14 (P) 2015-16 (P)
h
Domestic
Produ Impor Expor Marke Expor Dom Expor Dome
2012-13 Unit Consumpti
ction ts ts t Size t estic t stic
on
ry and
airline
disposab
le)
Mn
TT usage 0 0 0 - 0 - 0
Sqm
in
INR
railways 1 1 1 - 1.3 - 1.47
Crore
INR 4,620 1987 124 6,483 6,607 141 7,229 183 8,990
Total Crore
Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
*Value OF imports is of the entire air bag set up
Key players
Key players manufacturing agro textiles in India are as under:
SRF Ltd.
Supreme Nonwoven Ltd.
Century Enka Ltd.
Rane TRW Steering Ltd
Uniproducts(I) Ltd.
IFB Automotive Pvt. Ltd
KSS Abhishek Safety Systems Pvt. Ltd.
The profitability and capital employed by the key player can be seen in the exhibit as under
The detailed analysis of each product of the segment is done in the subsequent sections.
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Final report on Baseline Survey of Technical Textiles in India
The demand for Mobiltech textiles is completely driven by the indigenous production of vehicles in
India. This is yet to gain a firm trajectory and by our estimates shall grow by a realistic estimate of 10%
only in the coming three year horizon. Factoring this perspective in, the major products within
Mobiltech promising good growth are
Economic Times,
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Final report on Baseline Survey of Technical Textiles in India
Tyre Cord
Tyre Cord Fabric is a type of industrial fabric made using High Tenacity Synthetic Yarn Cord in the warp
and has negligible density of weft just to hold the warps together. Tyre cord fabric provide the tyre its
fundamental properties such as shape, load carrying capacity, abrasion resistance etc7. Earlier polyester
tyre cords were popular but were gradually replaced by nylon tyre cord fabric. Nylon tyre cord provides
reinforcement for all types of tyres. Nylon tyre cord (NTC) is made from high tenacity continuous
filament yarn by twisting and plying. The major criteria for acceptance of any material in tyre are its
tensile strength, dimensional stability, durability, thermal stability, hysteresis and adhesion. However,
with the emergence of radial tyres, even nylon tyre cord fabrics face only modest prospects in the
coming future. Polyester tyre cord is used to a very small extent and the bulk of it is imported rather
than produced domestically.
Product Characteristics
Nylon 6 grey and dipped tyre cord fabrics having high strength, fatigue resistance, impact resistance,
high adhesion characteristics, are mainly used as reinforcements of bias tyres. The tyre cords are
generally available with the fabric characteristics of 930dtex, 1400dtex, 1870dtex, 2100dtex. The critical
specifications drive the characteristics such as Breaking strength, elongation, adhesion, ply twists and
hot-air shrinkage.
Bripranil Industries
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Final report on Baseline Survey of Technical Textiles in India
2012-13
Exports of nylon tyre cord (in MT) 162.25
Exports of nylon tyre cord (in Rs Crore) 4.71
Market size of nylon tyre cord (in MT) 132,516.25
Market size of nylon tyre cord (in Rs Crore) 3,833.17
*source: IMaCS analysis, industry sources
The tyre cord market has grown at 13% per annum during the last five years in terms of value which is
more on account of inflationary measures than real value growth. Thus, a truer indicator of the industry
can be taken to be the quantity consumption where there has been only a modest growth of 3%.
100 81 82
66 74
80 60
52 55
60 44
40
20
0
In accordance with the general trends of its consumer industry, the tyre cord consumption of India has
grown over the years as reflected in its 4% growth but can assume better growth rates once the general
economy and consumption is revived. With the revival of the automotive sector, and production picking
up the domestic consumption is expected to grow at 8% Y-o-Y in the three and five year horizon. Also,
growing exports of PTC (tyre cord) may contribute a robust 15% growth in exports.
An emerging trend in the tyre industry is radialisation. The Passenger Car Radial (PCR) level is almost
at 100% but the Truck and Bus Radial (TBR) level is way behind. The Indian Truck and Bus sector
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Final report on Baseline Survey of Technical Textiles in India
currently had a radialisation of 9-10% in 2012, but is expected to catch up at a much faster rate
(Source: ICRA). A rise in radialisation will reduce the consumption of Nylon tyre cord.
Key Manufacturers
The tyre cord fabric industry is a relatively well organised industry since the consumer tyre industry is a
well organised industry too.
Major manufacturers of Nylon tyre cord include:
SRF Ltd.
Century Enka Ltd.
Madura Industrial Textiles
Exports Imports
1420
22.5 1500
22
22
in Rs. crore
in Rs. crore
1000 800
21.5
21 500
21
20.5 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
Key imports of NTC come from countries of China, Korea, Switzerland, Germany, France and Brazil. Key
imports of PTC come from China, Taiwan, Indonesia, Korea and Hong Kong.
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Seat belts function as a safety harnesses which secure the passengers in a vehicle against harmful
movements during collision or similar incidents. Seat belts minimise injuries during accidents. Seat belts
are woven narrow fabric made from nylon filament yarns or high tensile polyester filament yarn. The
load specification is an important criterion for usage in vehicles.
Product Characteristics
The seat belts are made from nylon filament yarn or polyester filament yarn which is woven to produce
the webbing pattern. The linear density of synthetic yarns should be between 100dtex and 3000dtex,
preferably 550-1800dtex. The filament linear density should be between 5dtex and 30dtex, preferably 8-
20dtex. A typical seat belt is made of 320 ends of 1,100 dtex polyester each. Most weft yarns made from
polyester are 550dtex.The critical characteristics of the webbing are abrasion resistance, resistance to
light and heat, capable of being removed and put back in place easily and good retraction behaviour.
The load bearing capacity of seat belts is 1500 kilograms. The surface of the webbing is of particular
significance because its structure and properties decisively influence the retraction behaviour.
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In tandem with its consumer industry, the seat belt consumption and thus, the webbing consumption of
India can grow only as fast as its main consumer - the four wheeler passenger vehicle production. Taking
into account the revival of the automotive sector in the recent times, a reasonable 10% growth in
domestic consumption and export markets for seat belt webbing is expected.
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Imports
100 90
80
in Rs. crore
60
40
20 8
0
2007-08 2012-13
Imports
Key export destinations of seat belt webbing are Germany, Brazil, Indonesia, Japan and China. Key
countries from where India imports seat belt webbings are South Korea, Thailand, Germany, Japan and
Czech Republic.
Airbags
Airbags are inflatable protective equipment which reduces injuries during an accident or impact in co-
ordination with the seat belt.
Product Characteristics
The yarn / fabric generally used are nylon 66 or polyamide 66, lighter denier, lower dpf and silicone
coated. We have assumed usage of 1.8 square meter of fabric per airbag module.
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With the new Government at the centre and talks of rapidly introducing legislation for mandatory
airbags installation in cars, there now is a significant chance for the airbags to become a full fledged
OEM segment. In such a case, the demand for technical textile that goes into airbag assemblies shall
shoot up. The observed penetration of airbags stands at a miniscule 8% for domestic production.
Regulation shall push this number to a full 100% for passenger vehicles, at least. In addition, over a three
year period recovery of the auto sector shall also entail a 12-15% growth in realistic terms. Factoring in
both these growth factors, the airbags requirement is foreseen to grow at a rate of 15% CAGR over the
next three years.
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Imports
8536, 8543, 8708, 9401 85369030, 85437029, 85437099, Rs. 439.89
crore
87082900, 87089500, 87089900,
94019000
Exports
8536, 8543, 8708, 9401 85369030, 85437029, 85437099, Rs. 12.38
crore
87082900, 87089500, 87089900,
94019000
*source: IMaCS analysis, industry sources, DGFT
# the above imports and exports are of the entire assembly of air bag and not just the technical textile component
Key countries from where India imports airbag modules are Republic of Korea, Germany, Thailand, Japan
and Philippines. Key countries whom India exports to are Botswana, U.S.A, Japan, Germany and Nepal.
Quality Standards
There are no Indian standards.
Key players
IFB Autoliv, Takata and Rane TRW are well equipped to enter this space.
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Car seat cover(s)/fabric are one of the largest segments of Mobiltech accounting for as much as about
12% of the Mobiltech market size in value terms. With rising income levels and growing popularity of
four wheelers amongst Indian families, consumption of seat cover fabrics in India has seen an expected
rise. However, the recent slowdown in automotive sector has prevented a full throated growth of this
segment.
Car seat covers comprise two components – the fabric which constitutes the part overlaying the seat
over which a passenger is seated and the other is the peripheral fabric which spreads over the remaining
of the seat. The former is designed to be more skin friendly and consists of PU laminated fabric and
generally has a higher price per unit than the peripheral component. However, for the purpose of this
study we have assumed a uniform distribution.
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Contribution of car seat cover sales from new and replacement market for 2012-13
New Car seat covers market 2012 -13
Qty of seat cover fabrics (in Lakh of linear metres) 251.17 Lakh
Value of seat cover fabrics (in Crore) 439.55
Replacement Car seat covers market 2012 -13
Qty of seat cover fabrics (in Lakh of linear metres) 160.45 Lakh
Value of seat cover fabrics (in Crore) 280.79
*source: IMaCS analysis, industry sources
The new car seat sales are directly dependent upon the production of passenger vehicles in the country.
In the face of recovery and an eminent turnaround in the sector, this product segment is expected to
grow at a rate of 10%. Exports are also expected to grow at a robust 15% in keeping with the trend
observed in the recent years for this segment.
Key Manufacturers
Key manufacturers include:
Shamken Multifab
Bhilwara Melba
Krishna Maruti
Harita Seating Systems
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Over the years there has been a significant rise in the value of imports of seat cover fabric as shown in
the graph below. Imports have grown from value terms of Rs. 30 Crore in 2007 -08 to Rs 262 Crore in
2012-13.
Exhibit 131: Import trend for seat cover fabric
Imports
300 262
250
in Rs. crore
200
150
100
50 30
0
2007-08 2012-13
Imports
Key countries from where India imports seat cover fabrics are Germany , Czech Republic, Republic of
Korea, Mexico and U.S.A. Key destinations for export of seat cover fabrics are U.S.A, Thailand, U.A.E,
Brazil and Saudi Arabia.
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Car body covers are used to provide protection to vehicles against weather agent especially if no
covered space for parking (parking garage) is available.
Product Characteristics
The car body cover is a 100% technical textile product based on the raw material used. The car body
covers are made of a variety of fabrics including canvas covers, HDPE, PVC reinforced cotton material
and Nylon. Typically, price of a car body cover ranges from Rs. 600 to upward of Rs. 2000 for larger cars.
Key Manufacturers
Car body covers is a market dominated mostly by unorganised sector and a multitude of small players.
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Automotive carpets
All passenger cars have company fitted carpets. The carpets are laid in the cabin and parcel shelf at the
back. The carpets are primarily non-woven textile material. The usage of carpets varies based on the
interior designs which vary across car models. Usage of carpets in buses and other M&HCVs is minimal.
Product Characteristics
The automotive interior carpets are non-woven technical textiles, made primarily from polypropylene
fibres. The carpet is laid on the vehicle floor above which rubber mats are placed. The desired
characteristics of automobile interior carpets typically are as given below:
1. High durability
2. High abrasion resistance
3. Tensile strength – warp around 50 KGF and weft around 45 KGF
4. Low in-flammability
5. Good compression recovery
The fabric is around 500 GSM with a thickness of about 3mm.
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Final report on Baseline Survey of Technical Textiles in India
the domestic consumption of automotive interior carpets is expected to grow at 10% in the short term
of three to five years.
Key Manufacturers
The major producers of carpets in India include:
Uniproducts India,
Bajaj Carpets,
Hitkari Fibres and
Supreme Non-woven
Imports
3918, 3926, 4016, 5705, 8708 39181090, 39269099, 40169100, Rs. 9.36 crore
40169990, 57050090, 87089900
Exports
3918, 3926, 4016, 5705, 8708 39181090, 39269099, 40169100, --
40169990, 57050090, 87089900
*source: IMaCS analysis, industry sources, DGFT
Key countries that India imports from are China, Hong Kong, Taiwan, U. K, Germany and U.S.A.
Machinery details
The automotive interior carpets are non-woven (needle-punched) technical textiles, made primarily
from polypropylene fibres.
The needle punching machine is imported from Austria, Taiwan and China
1. Oerlikon Neumag GmbH, Austria – Fehrer needle punching technology
2. Shoou Shyng, Taiwan- SPL-03+SVP
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Headliners
Headliners are used in passenger cars and multi/sports utility vehicles as non-woven light weight roofing
material. The cars were earlier fitted with knitted/woven fabric with hard cardboard type of backing.
The trend has changed and increasingly non-woven headliners are being used in vehicles.
Product Characteristics
A headliner is a composite material that consists of a face fabric with nonwoven or foam backing that is
adhered to the inside roof of automobiles. Most headliners consist of a tricot knit fabric that is knapped
to provide a soft touch and uniform appearance. The fabric is adhered with melted polyurethane foam.
This fabric-foam composite is glued to the interior fibreglass roof of the automobile.
Headliners non-woven fabrics have GSM in the range of 185-220 GSM. The desired characteristics of
headliners are good sound damping properties and good aesthetics. The manufacturing process and
material used varies across manufacturers and as per OEM specifications.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
The major producers of automobile headliners in India include:
Krishna Maruti
Multivac India
The imports of the segment have grown at a CAGR of 51% from Rs. 2 Crore in 2007-08 to Rs. 12 Crore in
2012-13.
Exhibit 137: Import trend of Headliner - TT Component - 2012-13 vs 2007-08
Imports
15
12
in Rs. crore
10
5
2
0
2007-08 2012-13
Imports
Machinery details
Typically the headliners are non-woven technical textiles made of PSF, polypropylene or polyurethane
core sprayed between two reinforcing layers. Needle loom is the key machinery for manufacturing
headliners non-woven. The needle looms are generally imported. One of the most famous needle punch
machine manufacturers in the world is Dilo (Germany).
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Final report on Baseline Survey of Technical Textiles in India
Insulation Felts
Insulation felts, often known as NVH products (Noise, Vibration, and Harshness parts) are used for
acoustic and thermal insulation in the automobiles. These are Bonnet liner, Outer dash, Wheelhouse,
and Outer floor under shield. These parts not only provide noise protection inside the car but also a
reduction in the noise emission outside. Uses of NVH parts in automobiles started after introduction of
EURO norms in the sector.
Product characteristics
The NVH products or insulation felts are 100% polyester non-woven technical textile products. These
products are classified based on the manufacturing process as needle-punched, phenolic resin bonded
and thermoplastic. The felts are generally soft and used with or without harder backing. The thermal
insulation products provide dissipation of heat at high temperature areas in the engine and under car
body. The NVH products combine noise and heat protection function into the integrated comfort
system.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
The major producers of insulation felts are Uniproducts India and Supreme Treves Pvt. Limited, a group
company of Supreme Non-woven.
Machinery details
The machinery used for manufacturing NVH components is primarily imported. The details are as given
below:
1. Opening and Blending machine – (Key supplier - Reisky and Schlese)
2. Needle Loom – (Key supplier - Dilo (Germany))
3. Foaming and Moulding machine
4. Lamination machine
5. Resin felt manufacturing machine
6. Thermo-bond interlining manufacturing machine
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Sunblind/sun visors
The sunvisors are located in the interiors of a four-wheeler just above the windshield. The sunvisors are
used to block the light from the sun from entering through the windshield. The blinds can also be turned
to the front side window to reduce lateral sun exposure. There are two sunvisors in a car, one for driver
and the other for the co-passenger. However, the high end car models have up to four sunvisors.
Product Characteristics
Sun visor needs to effectively reduce the sun obstruction to the driver and passenger. Nowadays, a small
mirror is also fitted on one of the two sun visors (on one side). The blinds are primarily made of three
parts, the synthetic backbone made of polypropylene or kenaf fibres, scrim – coarse woven
reinforcement fabric and upholstery – typically artificial leather
Key Manufacturers
The key manufacturers of automobile sun blinds are:
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239
Final report on Baseline Survey of Technical Textiles in India
Helmets
Helmets are used as protective headgear for two wheelers. The typical motorcycle helmet has an inner
layer of polystyrene or polypropylene foam and an outer layer made of plastic, glass, and other
synthetic fibres. The chief purpose of a helmet is to absorb the impact of a crash and thus prevent
primary injury to the brain, rather than preventing skull and face fractures. The outer shell prevents
sharp objects from puncturing the skull and also protects the inner liner upon contact with the road. The
inner foam lining is crushed following impact, thereby increasing the stopping time and distance of the
helmet. This, in turn, limits the accelerative forces on the brain, reducing the chance of primary brain
injury. The helmet consumption is mainly driven by the sales of two wheelers in the country. It also has
replacement consumption.
Product Characteristics
The two types of helmets available are:
1. Full face helmet
2. Open face helmet
The critical characteristics of the helmets are -- protection of head, clear vision through the visor, quick
release chin strap and appropriate ventilation (in case of full face helmets). The outer shell is made from
Acrylonitrile-Butadiene-Styrene (ABS) or Polypropylene or glass fibre plastic which is hard in nature. The
inner side of the shell is expected to provide cushion to the rider and is made from regulated density
concussion padding.
In our interactions with leading composites player, one of the observation shared was that helmets are
made up of composites that are glass fibres. A good quality helmet may contain roughly about 200-250
grams of glass fibres that provides it with lightweight toughness. This glass fibre is mostly imported as
imports provide the best and cheapest alternative.
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Final report on Baseline Survey of Technical Textiles in India
Assuming that organized players of the helmet market use such fibres – a conservative estimate of the
glass fibre composites used in helmets would be 2818 MT and 56.37 Crore.
Exhibit 142: Market size estimate for helmets
2012-13
Market size of helmets(in Mn nos) 28.18 Mn nos
Value of Market size of helmets (in Crore) 1014.59
*source: IMaCS analysis, industry sources
Key Manufacturers
Various international players like KBC (price range from Rs 3,600 to Rs 11,500) and Sparx (price range
from Rs. 3,600 to 5,600) are already present in India. The famous Indian brands of helmets are Spark,
Wrangler, Steelbird and Fasttrack which has joined this club recently.
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Final report on Baseline Survey of Technical Textiles in India
The scenario of the Indian aviation industry has changed drastically in the period of past five years from
a comparison horizon of last ten years. Where the domestic traffic grew to about 70 million in 2006-07
at a CAGR of 30% over the period 2004 to 2007, it has stagnated substantially over the last five years. As
can be seen from the DGCA passenger traffic data, airlines have more or less stagnated over the period
of past five years. Even so, with growing popularity of air travel as a choice for masses, the domestic
market for technical textiles is expected to grow at 12% Y-o-Y in the near short term horizon of three to
five years. The main driver for this would be replacement and replenishment demand over and above
the growth of value due to inflation.
Exhibit 144: Indian Air traffic (Number of passengers carried in millions) for the past five years
Source: DGCA
Accordingly challenges such as, elevated fuel prices over coupled with intense competition and
unfavorable foreign exchange environment has again deteriorated the financial performance of airlines.
Price Sensitive traveller base which again adds to the woes of the airlines industry in India (Source:
ICRA). A stagnation or slowdown in this consumer industry accordingly ripples through into the demand
for technical textiles products for the industry.
Technical textile products used in India include airlines disposable, headrest covers, webbings in aircraft
seat belt and upholstery for aircrafts. The domestic production of these technical textiles shall be
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Final report on Baseline Survey of Technical Textiles in India
updated pending meetings with industry player active in the relevant space. However, the imports
against these products which are a critical component with significant share have been tabulated in the
exhibits below.
AIRCRAFT HEADREST 4811, 4818, 6302, 48114100, 48189000, Rs. 0.76 Crore
COVERS 6304 63022200, 63029900,
63049230, 63049300
The demand driven consumption of technical textiles used in airline disposable is pegged at Rs. 2.5 Crore
which is mostly met by indigenous production.
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Final report on Baseline Survey of Technical Textiles in India
Key technical textile item used by the railways is the seat covers used to furnish our coaches.
Product characteristics
Rexine material is used in railway seat covers. The rexine material is constructed from single or multiple
poly vinyl film layers with choice of backing cloth. Synthetic cloth like polyester and rayon is used. The
rexine material is fire retardant coated fabric.
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Final report on Baseline Survey of Technical Textiles in India
4. Packtech
Packtech, is the segment of technical textiles that includes various packaging materials ranging from
polymer based bags used for industrial packing to jute based sacks used for packaging food grains and
packaging used for tea.
The technical textile products covered under Packtech are as give below:-
Polyolefin Woven Sacks (excluding FIBC)
Flexible Intermediate Bulk Containers (FIBC)
Leno bags
Wrapping fabric
Jute Hessian and Sacks (including Food grade jute bags)
Soft luggage products (TT component)
Tea-bags (filter paper)
Nonwoven shopping bags
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Final report on Baseline Survey of Technical Textiles in India
The market size for the Packtech has been captured in the exhibit below
50 - 1 49 50 1 57 1 75
KT
Leno Bags
INR 1,207.
Cror 800 - 6 794 800 7 913 9
5
e
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Final report on Baseline Survey of Technical Textiles in India
Mn
17 7 1 23 23 1 27 1 39
Soft luggage(TT Sqm
component) INR
Cror
356 141 16.5 480 497 16.5 576 16.5 829
e
0.21 1 0 1 1 0 2 0 2
Tea bags filter KT
paper INR
Cror
503.7 39.2 0.03 542.9 542.9 0 651 0 938
e
Shopping 67,008 2,947 3,684 66,271 69,955 4,237 70,910 4,237 81,185
KT
bags(Spun
bond
nonwoven) INR 1,185.
Cror 938 85 55 968 1,023 63 1,036 83.8
7
e
INR
Total incl. all Cror 27,583
27,621 399 3,100 24,920 28,020 3,592 4,841 33,871
products e
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
P: Provisional
Technical textiles market size under Packtech is estimated at around Rs 28,020 Crore in 2012-13. Jute
hessian and sacks (including Food grade jute bags) account for around 38% of this followed by PP Woven
sacks (excluding FIBC) with around 32% share. FIBC and wrapping fabrics account for around 19% of the
total usage. Usage of technical textiles in soft luggage products, leno bags, tea-bags and shopping bags is
little more than 10% of the total usage in Packtech. The market for Packtech is projected to reach Rs.
38,833 crore by 2015-16, growing at 11% CAGR and further to Rs. 48,318 crore by 2017-18.
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Final report on Baseline Survey of Technical Textiles in India
Exports of Packtech products (technical textiles component) from India have been estimated at almost
Rs 3100 crore. Imports are a much smaller percentage at about Rs. 318 Crore.
The domestic consumption of technical textiles under Packtech is expected to increase by about 8 –
12%.
Key players
Key players manufacturing agro textiles in India are as under:
The profitability and capital employed by the key player can be seen in the exhibit as under
The detailed analysis of each product of the segment is done in the subsequent sections.
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FIBC
10.40%
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Final report on Baseline Survey of Technical Textiles in India
Key manufacturers
Though the Raffia industry is spread all over India, it is mainly concentrated around the region which has
major fertilizer and cement players like the states of Gujarat, Maharashtra, Punjab, Rajasthan,
Karnataka, MP and Tamil Nadu. Though there are several small scale units, there are a few big players
with capacity as high as 36,000 MT per annum. Thus the player size ranges from 200 MTPA to 36,000
MTPA with average size of about 300 MTPA taking into account all players of the industry and its total
capacity.
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Final report on Baseline Survey of Technical Textiles in India
Polyolefin (HDPE/PP) woven sacks are versatile packing materials used extensively in the packing of
cement, fertilizers, thermo plastic raw materials, food grains, sugar etc. The list of user-industries where
they are used is:
1. Cement
2. Fertilizers
3. Chemicals
4. Food Grains
5. Cattle Feed
6. Salt
7. Sugar
8. Polymers
9. Sacks - Export
10. Others
Product Characteristics
Exhibit 153: Product characteristics - HDPE bags
HDPE Bag Capacity Weight of the HDPE Bag (100% TT)
50 kgs 110 – 116 grams
Source: Industry survey, IMaCS Analysis
Cement bags on an average weigh 70g and fertilizer bags 130g.
Exhibit 154: Woven bag details
WOVEN BAG FABRIC DETAILS
Material PP / HDPE
Fabric Weave 5x5 to 14x14 per sq. in. OR 20x20 to 56x56 per sq. dm.
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The various advantages that HDPE/PP bags have conventional packing materials are:
Higher Strength
Light Weight
Minimal Seepage
Moisture Proof
Long Lasting (Durable)
Cheaper (as it can be reused)
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Impediments to growth
This industry is highly sensitive to the prices of HDPE/PP granules which are its key raw materials
constituting about 60% of the total input. With the prices of polymer granules increasing sharply, the
woven sack manufacturers are finding it increasingly difficult to maintain competitive prices of their
bags. To maintain the prices, the percentage of ‘Filler’ material being used is increasing. Increased usage
of filler brings the cost of the bag down but the strength and the quality is also lowered. To protect the
interest of the end users of these woven sacks Government of India plans to setup a limit up to which
fillers can be used for every end user segment. This will significantly increase the price of a HDPE bag.
Key Manufacturers
Key manufacturers in the polyolefin sacks industry are:
Asia Pack
Ganpati Plastfab
Gopala Polyplast
Guj. Raffia Inds
Jumbo Bag
Kanpur Plastipa.
Karur KCP Pack.
KG Petrochem
Mewar Polytex
Neo Corp Intern
Pankaj Polymers
Pankaj Polypack
Pithampur Poly
Planter's Poly
Polyspin Exports
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Promact Plastics
Rishi Tech.
Salguti Industries
Sh. Jagdamba Polymers
Stanpacks(India)
Texel Inds.
Texplast Inds.
TPI India
Besides the leading ones mentioned above, there are various other players spread across the country.
Imports
3923, 3926, 39231010, 39232100, 39239090, 39261099, 39269080, 63051090, Rs. 41.54
6305 63053300, 63053900 crore
Exports
3923, 3926, 39231010, 39232100, 39239090, 39261099, 39269080, 63051090, Rs. 323.23
6305 63053300, 63053900 crore
*source: IMaCS analysis, industry sources
Key export markets for polyolefin sacks are U.S.A, Tanzania, Spain, Chile, Brazil and United Kingdom.
Nations sending bulk of the imports are Pakistan, Saudi Arabia, China and Malaysia.
Machinery details
The main machine required for woven sacks manufacturing are the Shuttle Loom and circular looms.
The main suppliers of these looms in India are:
Lohia Starlinger Limited
J. P. Industries
Kabra Extrusiontechnik Ltd. (KET) – Kolsite
Windsor Machines Limited
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Quality Standards
IS 6899:1997 Textiles - High density polyethylene (HDPE) woven fabrics
IS 8069:1989 High density polyethylene (HDPE) woven sacks for May packing pesticides
[amalgamating IS 8069(Part 2):1981]
IS 9755:2003 Textiles - High density polyethylene (HDPE)/Polypropylene (PP) woven sacks for
packing fertilizers
9 IS 11652:2000 Textiles - Woven sacks for packing cement - High density polyethylene/
Polypropylene
IS 12100:1987 High density polyethylene (HDPE) woven sacks for packing flour
IS 14252:2003 Textiles -High Density Polyethylene (HDPE)/Polypropylene (PP) woven bags for
filling sand
IS 14887:2000 Textiles - High density polyethylene (HDPE)/ polypropylene (PP) woven sacks for
packing food grains
IS 14968:2001 Textiles - High density polyethylene (HDPE)/polypropylene (PP) woven sacks for
packing 50 kg/25 kg sugar
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Flexible Intermediate Bulk Containers (FIBC), popularly known as “Jumbo Bags”, is similar to the
HDPE/PP bags but that of a larger size. FIBC’s are one of the most cost effective and ideal types of
packaging for shipping and storing dry bulk products. They can be produced from either tubular or flat
polypropylene (PP) woven fabrics. These fabrics can be coated or uncoated and vary in terms of weights
depending upon the requirements of the Safe Working Load (SWL), or Safety Factor (SF).
Product Characteristics
The general bag specifications used in the industry are as follows:
Exhibit 157: Specifications of FIBC bags
Capacity Empty size Filled diameter Applications
(cubic feet) width (inches) X (inches)
depth (inches)
For higher bulk density products
5 to 20 29 X 29 to 31 X 31 38
or smaller weight requirements
Most common sizes for all
21 to 75 35 X 35 to 37 X 37 46 products. Used in truck shipments
and export containers
For smaller bulk density products
76 and above 41 X 41 to 43 X 43 53 or where height restrictions
occur. Used for rail shipments
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Final report on Baseline Survey of Technical Textiles in India
These bags have capacities ranging from 500-4000 kgs. The weight of fabric varies from 180-275 gsm.
FIBCs can vary from 900 gms to 3 kgs in weight depending upon the bag properties and weight to be
carried.
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Imports
3932, 6305 39232990, 39239090, 39269080, 63051030, 63053200, 63053900 Rs. 8.63 crore
Exports
3932, 6305 39232990, 39239090, 39269080, 63051030, 63053200, 63053900 Rs.1541.59 crore
Majority of the FIBCs exported from India find their way to China, Italy, France, Indonesia and Pakistan.
Machinery details
The main machine required for FIBC manufacturing is the Shuttle Loom. The main suppliers of these
looms in India are:
• Lohia Starlinger Limited
• J. P. Industries
• Kabra Extrusiontechnik Ltd. (KET) – Kolsite
• Windsor Machines Limited
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Leno bags
Leno bags are excellent for packing & preserving vegetables like potato, onion, ginger, garlic, cabbage
etc. and fruits like pineapple, citrus fruits, raw mango, coconut etc.
Product Characteristics
The Leno bags have widths between 20cm to 72cm. The length also varies as per the
customer’s requirements. The mesh again is as per requirement with a maximum of 574 tapes
in the warp in different colours. Leno bags on an average weigh 50g (or less).
Exhibit 162: Key application - leno bags
Size (In cm) Application
Width x height
56.0 x 105.0 50 Kg Potato/ Onion
45.8 x 84.0 25 Kg Potato/ Onion
30.5 x 66.0 10 Kg Potato / Onion
The Leno Bag is made of netted fabric of virgin Polypropylene (PP) with colour Masterbatch.
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Exports
3923, 5407, 39231010, 39231090, 39232990, 39239090, 54075290, 54075300,
Rs. 6
5516 55162300, 58013690
Crore
Most of these exports go to UAE, Malaysia, Australia, U.S.A., Qatar and Italy.
Machinery details
The main machine required for leno bags manufacturing is the Loom. The main suppliers of these looms
in India are:
Lohia Starlinger Limited
J. P. Industries
Kabra Extrusiontechnik Ltd. (KET) – Kolsite
Windsor Machines Limited
Quality Standards
DOC.TXD 23(906) Textiles- Polypropylene (PP)/ High Density Polyethylene (HDPE) Woven Leno Sacks for
Packing of Fruits and Vegetables
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Wrapping fabric
Wrapping fabric is made out of HDPE/PP, cotton canvas, etc. Unlaminated PP/HDPE Woven Fabric is
mainly used for wrapping of paper rolls, paper bundles, steel coils, tyres, yarn cones etc.
Product Characteristics
Wrapping fabric weighs 50 to 200 gsm and its size varies from 20 to 210 cm. The fabric is generally
packed in roll form and can be run on automatic cutting and stitching machines.
Clear Woven Sheets (Natural Woven Laminated Sheets) are used for packing of used clothes etc. These
sheets are see through and are mainly used as a wrapping material. The most common size is 40" * 54"
with side lamination and weighs up to 100 grams.
Lumber Cloth is a wide width fabric used to cover huge logs of wood. It can either be one side or both
side laminated. It can be printed or non-printed as is available in roll form.
2012-13
Domestic consumption of wrapping fabric (in KT) 165.41
Value of domestic consumption of wrapping fabric (in Rs. Crore) 2150.35
*source: IMaCS analysis, industry sources
Quality Standards
IS 6899:1997 Textiles - High density polyethylene (HDPE) woven fabrics
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Soft Luggage
The luggage industry is classified into hard and soft luggage. Hard luggage is mainly the large travel bags
made from moulded plastic. Soft luggage is made out of woven fabrics like nylon and polyester. It
comprises of uprights, totes, duffle and sky bags which can be with or without wheels and handles. The
soft luggage today is becoming very popular due to the ease of carry as it is light and flexible. It includes
handbags, military backpacks, athletic backpacks, wallets, briefcases and other soft sided luggage items.
Product Characteristics
Outer dimensions of a soft luggage bag vary from 460mmX340mmX160mm to
790mmX620mmX280mm. The size of a small soft suitcase can vary from 20” to 31”.
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shifting from hard luggage to soft goods. In the soft goods market, around 50% of the market belongs to
the unorganised sector. The price of a soft luggage in the organized market ranges from Rs 1,200 to Rs.
12,000 depending upon its size, raw material, etc.
Today, most luggage and travel bags companies in India are following international trends and designs
closely because they are aware that the buyer is becoming more conscious of design and exclusive
patterns looking luggage/baggage. With more and more people travelling, manufacturers, exporters and
suppliers of handbags, bags, luggage and travel accessories ensure that each and every luggage item are
given away with ample safety features, theft-proof, sturdy and strong. On the back of a booming
travelling class and soft luggage market, the corresponding technical textile market is also expected to
grow at 20% in the coming three to five years.
Exhibit 167: Particulars about the soft luggage industry
Particulars
% of soft luggage industry in total luggage 70%
Value of textile in the total value of soft goods 15%
Average price of fabric used in soft luggage Rs 213 per sq m
Share of organised sector in soft luggage industry 50%
Expected growth rate of the organised segment 15%
Expected growth rate of the unorganised segment 15%
Key Manufacturers
Key manufacturers in the soft luggage are mentioned in the Exhibit 168 with their corresponding soft
luggage sales.
Exhibit 168: Key manufacturers of soft luggage in India
Manufacturer Year Value*
(Rs crore)
VIP industries 2012-13 586.46
Samsonite India 2012-13 NA
Safari Industries 2012-13 93.40
Source: Capitaline, Company Annual Reports, Company websites, Industry Survey
*These are Net Sales figures for soft luggage for VIP and complete portfolio for Safari .
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Soft goods market has an unorganised segment that accounts for about 50% of the total value. In the
organised segment, the leading players are VIP, Samsonite and Safari. VIP’s portfolio of brands includes
V.I.P., Aristocrat, Alfa, Skybags and Delsey. In the organised sector, VIP is the market leader with almost
55% of the market share whereas Samsonite leads in the premium segment. Samsonite’s global
revenues in the year 2006-2007 were US$ 1,070 million, out of which 7% were from India.
Imports
4202 42021110/20/30/40/50/60/90, 42022210/20/30/90, Rs. 560.67 crore (TT
42022910/90, 42021910/20/30/40/60/90, 42021190, component of around
42022110/20/90, 42021210/20/30/40/50/60/80/90, Rs
42023110/20/90, 42023290, 42029900, 42029200 140.179 crore)
Exports
4202 Rs 66.11 crore(TT
42021110/20/30/40/50/60/90, 42022210/20/30/90, component of around
42022910/90, 42021910/20/30/40/60/90, 42021190, Rs
42022110/20/90, 42021210/20/30/40/50/60/80/90, 16.53Error!
42023110/20/90, 42023290, 42029900, 42029200 Bookmark not
defined. Crore)
*source: IMaCS analysis, industry sources
The imports against this product have grown substantially from Rs. 30 Crore in 2007-08 to Rs. 140 Crore
in 2012-13 at a CAGR of 36%. Exports have grown from Rs 12 Crore in 2007-08 to Rs. 17 Crore in 2013-
13.
Key export destinations for the product are China, UAE, Belgium, USA and Korea. More importantly,
majority of the imports are sourced from China, France, Vietnam, Thailand, Indonesia and Taiwan.
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Exhibit 170: Import trends of Soft luggage - TT component - 2012-13 vs. 2007-08
Imports
140
150
in Rs. crore
100
50 30
0
2007-08 2012-13
Imports
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Jute Hessian
Jute Hessian also termed as Burlap is a finer quality jute fabric that has been long used as the most
preferred packaging material for all kinds of goods. Hessian is used for bags and many other coarse
fabric uses, such as wrappers, wall coverings, etc. Presently, shopping bags are being made out of
hessian fabrics. It is also used in the upholstery and home furniture. Also available in "dyed" or
"bleached" form and treated with vegetable oil, Burlap meets the latest international standards for food
safety.
Jute Sacks
A range of heavy jute fabrics either in plain or twill weaves manufactured by using coarse jute fibre in
larger percentage than used for manufacturing tarpaulin, hessian or such light fabrics.
Sacking refers to the coarser and heavier cloth, used primarily for sacks for packing materials, which do
not need special protection, but has higher weight.
Jute bagging material is in demand because of the openness of the weave, which allows air to circulate
while protecting the contents.
Sacking bags, specifically used for the purpose of storing agro-based products, are known as Hydro
carbon free bags that have been treated with vegetable oils to destroy the harmful effect of
hydrocarbons. Thus sacking bags have great demand not just in the cement industry but also in the
agro-based industries.
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Sydney Woolpacks
Australian Woolpacks
Australian Cornsacks
New Zealand Cornsacks
New Zealand Woolpacks
Fine Twill Cloth
Cement Bags
Product Characteristics
Jute Hessian
A plain weave cloth made wholly of Jute with single warp and weft interwoven, weighing not more than
576 g/m2. Hessian fabrics are lighter than sacking fabrics.
Jute Sacks
Either plain or twill weave cloth made wholly of jute, inter-woven and weighing not less than 407 g/m2.
Exhibit 171: Description of twills
Twill The weave that produces diagonal patterns on the surface of the cloth. In
the Jute industry, generally 2 x 1 simple twill weave is used.
A-Twill Cloth A double warp, 2/1-twill weave sacking jute cloth weighing 750 g/m2
B- Twill Cloth A double warp 2/1-twill weave sacking jute cloth weighing 643 g/m2
L- Twill Cloth A double warp twill weave sacking cloth weighing approx. 716 g/m 2
Oslo Twill A twill sacking cloth for making bags of about 108 cm width weighing about
Cloth 534 g/m2
Brattice Cloth Hessian fabrics, which after rot and fireproofing is used in mines as
windscreens and for ventilation purposes.
Heavy Cee A double warp plain weave sacking jute cloth having 68 ends/dm and 35
picks/dm and weighing 673 g/m2
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Final report on Baseline Survey of Technical Textiles in India
The difference between hessian and sacking is in the quality of the cloth and the jute used for its
production, the difference being primarily one of fineness, the former being made of finer grade jute,
the latter of coarser qualities. Hessian can be available in cloth lengths while the mills usually convert
sacking cloth into bags and sacks.
The market size for jute hessian and sacks stands at 1.44 MT and Rs. 10,749.50 Crore.
Key Manufacturers
Key manufacturers of jute bags and sacks include:
Cheviot Co Ltd
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Final report on Baseline Survey of Technical Textiles in India
Imports
Jute hessian and sacks Rs. 84 crore
Exports
Jute hessian and sacks Rs 1157.47 crore
*source: IMaCS analysis, JCI
The export of Jute hessian and sacks has grown in substantial terms given its large base. It has grown
from Rs. 300 Crore in 2007-08 to Rs. 1157 Crore at a CAGR of 31%. Key export destinations of jute
hessian and sacks are USA, Thailand, Netherlands, Ghana, Germany and Ivory Coast.
Exhibit 174: Export trend of Jute hessian and sacks - 2012-13 vs 2007-08
Exports
1500
1157
in Rs. crore
1000
500 300
0
2007-08 2012-13
Exports
Machinery details
One of the key suppliers of machinery in India is Lagaan Engineering Company Ltd. situated in Kolkata.
Quality Standards
The various standards applicable to Jute goods in India are listed below:
1. IS 1943:1995 A-twill jute bags
2. IS 2566:1993 B-twill jute bags for packing
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Standards set for food grade jute bags in India and internationally are:
1. IJO Standard 98/01
2. Sacks for the Transport of food aid, European Standard EN 766
3. Erstwhile British Standard 3845:1990
Besides the above mentioned established standards the draft standards are listed below:
1. DOC.TXD 3(687) Jute sacking - General requirements
2. 2 DOC.TXD 3(688) Jute bags for packing 50 kg sugar
3. DOC.TXD 3(9001) Food grade jute packaging materials
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Tea Bags
Tea bags are sold by organised tea producers to the high-end consumers. Tea bags consist of a filter
paper pouch with a thread, which holds the tea powder and a tag. The tea bag is dipped in hot water /
milk to produce the beverage. The two major marketers of tea bags in India are Hindustan Unilever
Limited (HUL) and Tata Tea Limited.
Product Characteristics
Tea bag filter paper is made with a blend of wood and vegetable fibres. The vegetable fibre is bleached
pulp abaca hemp, a small plantation tree grown for the fibre, mostly in the Philippines and Colombia.
Heat-sealed tea bag paper usually has a heat-sealable thermoplastic such as PVC or polypropylene, as a
component fibre (100% non-woven technical textile) on inner side of the teabag surface. The filter paper
used for making tea-bags is a 12-17 GSM non-woven material. The heat-sealing type tea-bag paper is of
16.5 to 17 GSM approx while the non-heat sealed tea-bag paper is around 12 – 13 GSM.
The total size of the organised tea market in India is around 400 million kilograms. The penetration of
tea bags in the country is around 1.5-2% of the organised tea market and still remains to be exploited.
Most of the tea-bags contain about 2 grams of tea though some of the bags contain up to 4 grams of
tea. Hence, the total number of tea-bags used in India is estimated is around 6 – 6.7 billion.
The exports for tea bag filter paper are negligible. Thus the domestic consumption itself is the key
contributor to the market size of tea bags. The market size of tea-bag filter has been estimated as given
below in Exhibit 175. The domestic consumption of tea bag filter paper is expected to grow at about
20% in the coming three to five years, taking into account huge scope of penetration of tea bags in India.
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Key Manufacturers
Key manufacturers of tea bags include:
J.V.Gokal
Madhu Jayanti
Imports
4805, 4823 48054000, 48232000 Rs. 39.2 crore
*source: IMaCS analysis, industry sources
Imports cater to a majority of the demand for tea bag filter paper. There has been a sharp rise from the
imports of Rs. 5 Crore in 2007-08 to Rs. 39.2 Crore in 2012-13.
Exhibit 177: Import trend of tea bag filter paper - 2012-13 vs. 2007-08
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Imports
50
39
40
in Rs. crore
30
20
10 5
0
2007-08 2012-13
Imports
Key sources of import are Germany, U.S.A., China, United Kingdom and Netherlands.
Machinery details
Key machinery employed are Consenta (from Tecchnomechanica) and T2 Prima(from Mais, Argentina).
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Final report on Baseline Survey of Technical Textiles in India
Shopping bags
Shopping bags made of spun bond non-woven fabric are a critical product within the segment. They are
a key consumer of the spun bond non-woven.
Product Characteristics
A shopping bag consists of 100% spun bond non-woven fabric that is cut and pieced together in a
separate machine. Spun bond non-woven affords the necessary strength required for the product to
carry weight. Generally, 80 – 150 GSM fabrics are employed in this category depending upon its
application.
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Final report on Baseline Survey of Technical Textiles in India
has led to supply exceeding the demand. Thus, the growth prospects for the industry are very modest
and can be pegged optimistically at 7%. Exports, however, may drive the market size of this segment in
future with a Y-o-Y growth of 15% in keeping with the growing exports in recent times.
Key Manufacturers
Key manufacturers include:
Hari om polypacks
Jhilmil
Sidwin fabrics Pvt. Ltd.
Import export scenario
The import export scenario for seat covers has been captured in the Exhibit 179. Imports are greater
than exports and most of these happen from China. China has a duty drawback on these exports of the
order of 17 – 20%, which renders imports much cheaper than the production here. It also leaves us in a
weak spot in terms of export competency.
Key export destinations for the product are U.S. A, Russia, U.K, Japan and UAE.
Key import destinations for the product are China, Germany, Republic of Korea, Japan and U.S.A.
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5. Sportech
Technical textiles used for sports purposes are termed as Sport technical textiles or Sportech. Sportech
includes all types of fabrics that are used for development of sport related clothing or sporting goods
like high performance swim wears, parachute fabrics or fabrics used for making of inflatable balls. Along
with this fabric and textiles used in accessories for sports like shoe lining fabrics and sleeping bags are
also included in Sportech.
List of Products
The key technical textile products under the segment are as under:
Sport composites
Artificial turf
Parachute fabrics
Ballooning fabric
Sail cloth
Sleeping bags
Sport nets
Sport shoe components
Laminated tents
High performance swimwear and sportswear
Sport strings
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Sportec
2012-13 2013-14 (E) 2015-16 (P)
h
Produ Domes Exp Dome Domes
Import Export Total Export
ction tic ort stic tic
Nos.)
Sport Value
Compos (in Rs.
ite - TT Crore)
Compo
151 254
nent 342 13 134 221 354 193 336
Value - -
(in Rs.
Crore) 0 -
Artificial - 46
40 40 40 - 61
turf
Volume
(in lakh
- 1.1
sq. m) 0 1 - 1 1 - 2
Value
(in Rs.
Parachu 3 111
Crore) 100 2 3 99 102 4 139
te
Volume
fabrics
(in Mn.
0 7
m) 6 0 0 6 6 0 9
Value
(in Rs.
Ballooni - 2
Crore) 1 0 - 2 2 - 2
ng
Volume
fabrics
(in lakh
- 13
sq. m) 10 2 - 12 12 - 18
Value
(in Rs.
11 28
Sleepin Crore) 34 2 11 24 35 11 37
g bags Volume
(in Mn.
0 0
Nos.) 0 0 0 0 0 0 0
Value
(in Rs.
59 33
Crore) 74 - 47 27 74 92 52
Sports
Volume
Nets
(in MT) 2,13
6 1,217
2,683 - 1,709 974 2,683 3,338 1,902
Value
Sport
(in Rs.
shoe 3 3,839
Crore) 3,373 58 3 3,428 3,431 3 4,816
compon
ents Volume
268 5 0 272 273 0 383
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Sportec
2012-13 2013-14 (E) 2015-16 (P)
h
Produ Domes Exp Dome Domes
Import Export Total Export
ction tic ort stic tic
(in Mn. 0 305
Sq. m)
Value
(in Rs.
0 68
Tents Crore) 62 - 0 62 62 0 82
Volume
(in MT) 4 1,717
1,565 - 4 1,561 1,565 4 2,078
High Value
perform (in Rs.
- 2
ance Crore) - 2 - 2 2 - 4
swim Volume
wears (in
and nos.)
sports
- 4,053
wears - 3,002 - 3,002 3,002 - 7,386
Value
(in Rs.
3 27 - 30 30 - 34 - 43
Sport Crore)
Strings Volume
(in Mn.
1 8 - 9 9 - 10 - 13
metres)
Value
(in Rs.
- 1 - 1 1 - 1 - 1
Other Crore)
Product Volume
s (in kg) 11,79
10,718 10,718 10,718 - 0 - 14,266
Sport shoe components having 75% share in the segment. Other key product is sport composites that
has 7% share. Rest of the products have very limited market in India. The product wise market share is
as shown in the exhibit below.
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Final report on Baseline Survey of Technical Textiles in India
Sports Nets
2%
Sport shoe
components
80%
Key players
Key players manufacturing sports technical textiles in India are as under:
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High performance sports wears and swim wears: The segment has grown
slowly over the last five years and form less than 1% of the total Sportech market. However,
with increasing focus on sports and creation of sporting and swimming facilities in schools,
colleges, residential societies and club houses, the accessibility of sporting arenas for a common
man has increased considerably. In light of this, there is a surge in the market of swimwear and
sports wears. With limited branded players in the segment, the market still has a lot of potential
to accommodate new players. The market of this product is expected to grow at 35% per annum
during the next three years.
Sports Nets: Sports net also present a moderate potential of high growth, driven primarily
by the growing exports demand. While export demand for sports net is growing at a steady rate
of over 10%, the product is yet to make its mark in the domestic market.
The detailed analysis of each product of the segment is done in the subsequent sections.
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Sport Composites
Sports composites usage in India includes boxing equipments, inflatable balls and protective equipments
for cricket
Product Characteristics
Boxing equipments consist of Boxing Gloves, Boxing Punching Gloves, Boxing Head Guards, Boxing
Punching Pads, Abdominal Guard, Speed Ball, Punching Bag etc.
Inflatable balls consist of football, volleyball, basketball, handball etc. Footballs account for 50% of the
market of inflatable balls. Footballs have varying sizes i.e. Size-3, Size-4 and Size-5. Circumference for
size 5 is 68.5cm to 69.5cm. Official weight of the football is 420~445 grams with ball pressure of 0.8 bar.
Protective equipments for cricket comprise of leg-guards, batting gloves, wicket keeping gloves, thigh
pads, helmets, caps & hats, cricket kit bags etc. The segment also includes sport helmets, more than 90%
of which is used primarily for cricket in India.
Sports composites market in India is constituted by the inflatable balls, cricket protective items – guards,
gloves and helmet and the boxing equipments like gloves, etc. The market size for these products has
been done using insights from key manufacturers and inputs from Sports Goods Export Promotion
Council (SGEPC).
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Final report on Baseline Survey of Technical Textiles in India
The market for cricket equipments has grown at 14% in the last five years owning to the increasing
interest of people in sport and growing number of cricket clubs and camps. The market for inflatable
balls has also shown similar trend growing at 11%. However, while Cricket equipment market has grown
mostly on account of domestic market which grew at 20%, market for inflatable balls has grown on
account of rising exports which grew by 14%. The market for boxing gloves and equipments is also
growing on account of growing export market which has grown by 37%. The total sport composite
market has grown at 13% during the last five years.
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Final report on Baseline Survey of Technical Textiles in India
the proposal of having an Indian premier league for soccer, the market is expected to grow. The
domestic market is expected to grow at 15% per annum driven by increasing focus on sports in
institutions and rising number of sports academies. The export market is expected to grow at 13% per
annum till 2015-16.
Key Manufacturers
Manufacturing of sport composites in India is done mostly by small scale industries. These industries are
labour intensive and are generally clustered together. The key clusters for manufacturing of sports
composites are located at Jalandhar and Meerut, with Jalandhar doing a lot of Inflatable balls and
Meerut excelling in the Cricket and boxing sports goods industry. Some of the prominent manufacturers
for the segment are:
Sanspariel Greenland Pvt. Ltd.
S S India Pvt. Ltd.
Soccer India Pvt. Ltd
Freewill Sports Pvt. Ltd
Cosco India Ltd.
Leisure Exports Worldwide
United Sports India Ltd.
Exports
Inflatables – 95066210
football, 95066220
Inflatable balls Rs. 183 Crore
volleyball, basket 95066230
ball, others 95066290
9506
Equipment of Cricket
95069110 Rs. 53 Crore
Gym, cricket, protective gear
95069920
boxing, others Boxing
9506999 Rs. 53 Crore
equipment
*source: DGCIS, IMaCS analysis,
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Final report on Baseline Survey of Technical Textiles in India
The export import trend for sport composites is as shown in the exhibit below:
Exports Imports
400 30 27
288 25
300
in Rs. crore
in Rs. crore
20
200 175 15 13
10
100
5
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The major countries from where sports composites are imported into India are:
1. China
2. Germany
3. Pakistan
4. Netherlands
5. United Arab Emirates.
The major countries where sports composites are exported from India are:
1. Unite Arab Emirates
2. United Kingdom
3. Australia
4. Mexico
5. Ireland
Machinery details
Manufacturing of these products is a labour intensive work requiring a lot of sewing. Therefore, the
machinery requirement is mainly of stitching machines.
Quality Standards
The standards for different Sports composites are specified by their governing bodies. Currently, the BIS
have standards for only the batting and boxing gloves. These are:
IS 3870:1983 – Batting glove specification
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Artificial Turf
Artificial turf, or synthetic turf, is a man-made surface manufactured from synthetic materials with
appearance similar to natural grass. It is used for making world-class surfaces for playing sports
(especially hockey and soccer) which are normally played on grass. The hockey stadiums account for
most of the consumption of the artificial turf in India. It is also used indoors or outdoors for landscaping.
Artificial turf is considered a safe alternative to natural grass; turf has no direct harmful effects to pets
or children. Several studies have shown that the artificial turfs have a higher injury rate than grass on
playgrounds. The new manufacturing and installation procedures have resulted in lowering of injury
rates than on natural grass.
Product Characteristics
The artificial turf system consists of various layers - the pile fibres & backing cloth, shock absorbing layer
and the supporting base.
Pile Fibre - The grass like piles are non abrasive and soft to touch. The synthetic grass is made of
either the polyamide nylon/nylon 6.6 or PP/PE, which is custom extruded into a monofilament
ribbon form. The pile fibre has to allow for smooth ball roll and bounce, support non-directional
foot traction, allow for water permeability and should have the correct balance of strength,
elasticity and stiffness to withstand the wear and tear of regular usage.
Backing Fabric - the material to which surface fibres are attached to form the underside of the
artificial turf surface. The backing has to permit water to flow through the fabric readily.
Shock-Absorbing Foam - provides cushioning for running or falling athletes. The foam is made of
a closed-cell polymer alloy like polyurethane, typically 1/2 inch in height and perforated for
vertical drainage
Supporting Base - supports the load placed on the entire structure, typically a 2-feet or 3-feet
layer of asphalt or concrete
The artificial grass fibres that are used are of two different grades –
1. High grade Poly-ethylene grass – It is a high density (high GSM) non-directional grass.
2. Polypropylene grass fibres - These fibres are interlinked to form the artificial grass. However, its
density (GSM) is lower than PE grass and it is directional grass.
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Final report on Baseline Survey of Technical Textiles in India
The cost and quality of artificial grass depends on three different parameters:
1. Pile Fibre length: The cost of the artificial turf is directly proportional to the length of pile fibre.
It generally comes in two different lengths – 9 mm and 13 mm. The length of the pile fibre
determines the amount of fibre that goes into surface. Hence, it is a major price determining
factor.
2. Density (GSM): The density of the weaves determines the quantity of the fibre required. Hence
a high density artificial grass would be costlier than a low density one.
Key Application
Artificial grass is being used for providing artificial surfaces for sports as well as for landscaping and
decorating purposes. The use of artificial grass for different sports and their specific requirement is as
shown in the table enumerated below:
Exhibit 186: Usage norms for artificial turf
S.No Application Average Requirement Average cost
(in sq. ft) (in Rs./ sq m)
1. Hockey Turf 67000 3,770
2. Football turf 67000 3,770
3. Cricket wickets 1000 3,350
4. Golf putting greens 400 4,000
*Dollar to rupee conversion rate – Rs. 55/ USD
*source: industry survey
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Along with these, smaller applications in cricket wickets are rapidly growing with many cricket
associations going for low maintenance cricket wickets. In addition to that demand from corporate for
landscaping and golf greens is growing at a rapid rate, with many new infrastructure parks and premium
residential societies coming up.
While rapid growth is expected in Indian artificial turf market, the market faces stiff challenge from low
cost Chinese imports, which are quickly capturing the growing retail demand in India owing to its
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Final report on Baseline Survey of Technical Textiles in India
cheaper rates. This along with the small retail market for artificial turf has been a major deterrent for
organisations like field turf and tiger turf that have not started manufacturing of artificial turf in India,
despite easy availability of base fabrics and latex in India. The domestic market is expected to grow at
15% per annum during the coming years.
Imports
39189010 Floor covering of lynoxin
54049090 Other Synthetic Textiles of width less
than 5 mm
57033090 Textile floor covering of manmade
57039090 textile material
Other floor covering of other textile
material
67021090 Other synthetic articles
*source: DGCIS, IMaCS analysis
The export import trend for the product is as shown in the exhibit below:
Imports
50
40
40
in Rs. crore
30 26
20
10
0
2007-08 2012-13
Imports
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The top five countries exporting artificial turfs into India are:
1. Unite States of America (USA)
2. China
3. Belgium
4. Spain
5. France.
The market is governed by only a few key importers. These players have been listed as under:
1. Great Sports Infra Pvt. Ltd.
2. Sports Infratech Pvt. Ltd
3. Indrajeet Mehta Construction Company Ltd.
4. Altius Sports and Leisure Pvt. Ltd.
Machinery details
The pile fibre used for making of artificial turf is a specialise fibre whose patented production rights is
with only a limited few organisations in the world. Although China also manufactures the pile fibre,
however, the quality in terms of GSM of the chine product is very low and is not preferred for sporting
applications. It is used only for landscaping requirements.
Quality Standards
The International Hockey Federation (FIH) has developed standards for Hockey turfs. Manufacturers of
synthetic turfs have to adhere to the FIH standards to get their products registered as FIH approved
products. These products are tested and verified by a FIH accredited laboratory.
The standards for artificial turf used in football grounds are governed by FIFA. It specifies various ball /
surface and player / surface tests for these turfs and certifies as FIFA recommended 1 Star and 2 Star.
1 Star is mainly for recreational, community and municipal use while 2 Star for artificial turf designed
specifically for the playing characteristics of professional football. Both the FIFA recommended 1 Star
and 2 Star have to go through a series of stringent laboratory and field tests for getting the FIFA
certificate.
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Parachute Fabric
A parachute is a device used to slow the descent of a free falling body or load. The product is a large
fabric with ropes attached to it. When the body free falls, the fabric traps the air, thus, using the air
resistance to slow down the descent.
Product Characteristics
A parachute consists of four main components: parachute canopy, rip-cords, suspension lines and the
harness.
Parachute canopy- Parachute canopy the actual parachute fabric that is tied using the ropes.
The canopy act as a barrier for the air flow thus slowing the fall.
Harness - The pack is fastened to the person's back or front with a harness. The harness is
specially constructed so that the parachutist is not injured as the forces of deceleration (slowing
down), gravity and wind are transmitted to the wearer's body as the chute opens.
Rip-cord - A rip-cord is used to open the duck pack and allow the chute to deploy (pop out). The
rip-cord can be used in three different ways (pulling the rip manually, a static line connected to
the aircraft deploys the chute as the person jumps or automatically as the pilot is ejected from
the aircraft).
Suspension lines - Suspension lines, or shrouds, connect the canopy (parachute cloth) to a ring
on the harness. The line is continuous from the ring, through a seam in the shroud over the top
of the chute and back down to the ring again.
Parachute canopies are primarily made of high tensile nylon or polyester multi-filament fibres, generally
rip stop woven, from 32 to 200 deniers. Rip stop fabrics are woven fabrics whilst using a special
reinforcing technique that makes them very resistant to tearing and ripping. Older lightweight rip stop
fabrics display the thicker interlocking thread patterns in the material quite prominently, but modern
weaving techniques make the rip stop threads less obvious.
Rip stop fabrics have high strength to weight ratio. The smaller tears and rips cannot easily spread
further in the fabric. Air-permeability is one of the most important characteristics because it determines
the behaviour of the parachute itself, the rate of descent depends dramatically on this characteristic.
The fabric should be of minimal thickness to enable folding of the parachute into a bag.
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Harness, webbing, tapes etc are made-up of high tensile nylon yarn (denier range 210 to 840 denier) as
nylon has the highest strength to weight ratio.
The market for parachute fabrics in India has increased considerably over time driven mainly by
increasing production of the ordinance factories. Currently Ordinance factories produce about 1.17 lakh
parachutes of different kinds – supply drop, break parachutes, man drop parachutes, torpedo
parachutes and inflammation parachutes.
However, the applications other than by Armed forces like adventure sports – sky diving and para-
gliding is yet to become popular in India. As a result the demand from private sector is very low. The
domestic market is expected to grow at 12% in next three years, driven by both entries from private
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firms as well as increased production of ordinance factories. With increasing focus of Indian players
including ordinance factories towards the global demand for parachutes, the export market is also
expected to grow at 12% per annum in next three years.
Key Manufacturers
Key manufacturers of parachute fabrics in India are:
Kusumgar Corporates
Entremonde Polycoaters
Imports
5407 Bleached 54071011
Unbleached and 54071021
Rs. 1.9 Crore
other parachute 54071091
fabrics
Exports
5407 Bleached 54071011
Unbleached and 54071021
Rs. 3 Crore
other parachute 54071091
fabrics
*source: DGCIS, IMaCS analysis
The export import trend for the product is as shown in the exhibit below:
Exhibit 192: Import export trend
Exports
4
3
in Rs. crore
3
2 1.5
1
0
2007-08 2012-13
Exports
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The import of parachute fabrics is from China and Taiwan, where in China accounts for over 90% of
imports. The major countries to which parachute fabric is exported from India are as under:
1. France
2. Turkey
3. South Africa
Quality Standards
Quality control is a stringent requirement for parachutes. The relevant standards are framed by Aerial
Delivery Research and Development Establishment, Agra, India. In addition to that BIS also has
standards for parachute fabric and parachute components under standard:
IS 2964:1987 – Breaking cord for parachute
IS 2970:1987 – Cotton fabric for supply drop
IS 3449:1984 – Cotton webbing for parachute
IS 14564: 1998 – Cotton tapes for personal parachute
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Ballooning fabric is the envelope fabric used in hot air balloons, inflatable balloons and bouncies. These
are high tenacity strong fabrics made out of polyester, taffeta or nylon often coated with silicon. The
ballooning fabric industry is a very niche and small market with very limited players across the globe
catering specifically to the hot air balloon demand in India. In addition, the market for inflatable balloons
which are often used for publicity is growing are where ballooning fabrics are used these days.
Product Characteristics
The ballooning fabrics are usually classified on the basis of the usage. The three major usage of
ballooning fabrics are:
1. In hot air Balloons – Silicon coated Nylon or taffeta fabrics are used for the ballooning
requirements in Hot air Balloons. These are high tenacity fabrics tested for fire retardant
properties, strength and abrasion resistance. These require high tenacity silicon coated taffeta
or nylon fibres. They constitute a small but very important part of the hot air balloon. It has a
general life of about 5 years.
2. In inflatables – Inflatables are gas or air filled inflatable balloons that are used for publicity
during events. These have come into demand recently with organisations investing on their
publicity stunts. Here the entire product is a technical textile product.
3. In Bouncies and zorb balls – Bouncies are air filled fabrics made of nylon or polyester, which are
used as a playing ground for kinds. It can be often seen at different malls or fairs.
The consumption of ballooning fabric for the three segments is shown as under:
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The market has grown at just 5% in the last five years, due to lower promotional events by corporate
and lower demand for inflatable because of the ongoing recessions. As far as hot air balloons are
considered, the market in India is still in a very nascent stage and has not grown in the last five years.
The market for zorb balls and bouncies on the other hand has grown in volume but the value addition
premium that was being commanded in the industry has drastically one down with prices of bouncies
coming down to around Rs. 20,000 from close to Rs. 50,000 around five years back.
The major growth drivers for the Ballooning fabric industry in India in the coming future:
Growth in Hot air balloon sports – Increase in hot air balloon sports could be the major boost to
the ballooning fabric manufacturers. However, currently India is not expected to see such
growth in the sports sector.
Increase in publicity expenses of corporate houses – The biggest driver of ballooning fabric
industry is the publicity expenses of corporate in inflatable balloons. The growth of the industry
is directly correlated to the growth in publicity expenses of large corporate houses.
Impediments
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Heavy restrictions by DGCA – As hot air ballooning is a risky sport, the DGCA closely monitors it.
Heavy restrictions, like no permission to fly hot air balloons around New Delhi have been a
major deterrence for the industry, preventing it from growing around Delhi.
While the market for hot air balloons is expected to grow at a very trivial rate, the market for inflatables
would be driving the segment with a high growth rate. Over all the market is expected to grow at 15%.
Key Manufacturers
There are only two manufacturers of ballooning fabric in India - Bandhu Aerospace Pvt. Ltd. and Unique
Inflatables.
Imports
Balloons and
dirigibles; gliders,
hang gliders and
88010020* Rs. 0.24 Crore
other non-powered
aircraft.
Quality Standards
Director General of civil aviation (DGCA) is the regulatory body for hot air balloons in India. The
standards prescribed in FAR Part 31(Federal Aviation regulations) for the design are the minimum
requirements for airworthiness of the hot air balloons. Hot air balloon cannot be flown unless it
possesses a valid Certificate of Airworthiness. The suitability and durability of all materials must be
established based on experience or tests. It has to be ensured that the material has the strength and
other properties assumed in the design.
Persons/firms desirous to take up design and manufacture of hot air balloons have to intimate the DGCA
of their intention and apply for necessary approval as required under CAR Section 2 - Series 'E' Part I.
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There are several security requirements mandated for flying air balloons. One time security clearance of
the manufacturer, owner, and operator shall be obtained from the State Police authorities before initial
commencement of the operations. The hot air balloon shall not be sold or disposed of in any way to any
person or firm without production of a certificate from the DGCA. The hot air balloon shall not be flown
over entire air space covering VIP locations, defence installations, other restricted and prohibited
areas. The hot air balloon shall also not be flown over an assembly of persons or over congested
areas unless prior permission in writing is obtained from appropriate authorities. The restricted
areas are notified by the DGCA from time to time in consultation with the Ministry of Home
Affairs.
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Sleeping bags
A sleeping bag is a protective "bag" for a person to sleep in, similar to a blanket that can be closed with a
zipper (allowing it to be folded in half and secured in that position) and functions as a bed while
camping, hiking, hill-walking or climbing. Its primary purpose is to provide warmth and thermal
insulation. Sleeping bags are used at high altitudes in extremely cold weather. It also protects against
wind chill, precipitation, etc.
Product Characteristics
The basic design sleeping bags work well for most camping needs but are inadequate under more
demanding circumstances. The second major type of sleeping bags is mummy bags (because of its
shape). Most modern sleeping bags are of a ‘mummy’ shape as it is the most thermally efficient design.
A sleeping bag with little or no ‘dead space’ around the user is warmer as there is less air to warm up
with heat from the body.
The market has grown at 4% per annum during the last five years, governed by the demand from armed
forces. The basic mandatory requirement for provision of sleeping bag to every soldier and increasing
deployment of soldier in extreme environments are two factors leading to the growth of the market.
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Lower preference for adventure sports like camping and mountaineering in India has kept the retail
market demand lower. As a result most of the manufacturers produce sleeping bags only as per the
tender requirements for the defence sector. A boost in adventure sports can be a real boon for the
growth of retail market for sleeping bags. The domestic market for sleeping bags is expected to grow at
15% per annum uptill2015-16, driven primarily by the growing armed forces of India.
Key Manufacturers
90% of the manufacturing units of sleeping bags are located in Kanpur including ordinance factory units.
These players are SME and MSME units involved in production of sleeping bags, tents and tarpaulins
mostly to cater the demand from Armed forces. The key players are:
K C international
Standard Newar Mills
Tirupati Taxco Pvt. Ltd.
Naveen Textile agencies
Industrial Enterprisers
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The export import trend for sleeping bags is as shown in the exhibit below:
Exports Imports
20 18 4
3
15 3
in Rs. crore
in Rs. crore
11 2
10 2
5 1
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
Quality Standards
The relevant Indian standards are IS 8991: 1978, JSS-8465-25:1997
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Sports nets
Sports nets are used in various sports like Badminton, Football, Basket ball, Volleyball, Tennis, Handball,
etc. Nets are also used by cricket players in practices areas.
Product Characteristics
The typical specifications of the various kinds of sports nets are given in the table below:-
Mesh
Product Twine Material of
Colour opening Dimensions Side & Bottom
features Size construction
size
Black PVC tape HDPE, P.P.,
Badminton
0.75mm Black 20mm 24X2.5 ft (width 20 mm + 20 Cotton &
nets
mm) Nylon
HDPE , UV
Black vinyl coated
heated-
Tennis Nets 3.5mm - 45mm 42 ft x 4 Ft fabric (width = 63mm
Machine
+ 63mm)
knotted
Volley Ball 3 to 4 9.5 Mtr x 1 HDPE, P.P.,
- 100 mm PVC coated fabric
Nets mm Mtr Nylon
Football
7 to HDPE, P.P.,
Nets / Soccer - 5 inch 24 x 8 x 6ft -
10mm Nylon
Goal Nets
Handball
- - 4 inch 2 x 3 x 1 mtr - HDPE & P.P.
Nets
100 x 10ft,
2 to 3
Cricket nets - - 100 x 12ft, - HDPE & P.P.
inches
100 x 15ft
The sports nets have an average GSM of 400 and typically cost Rs 250 per square metre.
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The replacement market of sport nets is very small, with most organisations use a net for 3 to 4 years
with repairs. The purchase demand is driven by various tournaments.
Market has mostly grown on account of growing exports which have grown at 38% during the last five
years.
Key Manufacturers
Key manufacturers of sport-nets in India are Garware wall ropes and Kwality Nets Manufacturing India
Ltd.
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The export import trend for sport nets is as shown in the exhibit below:
Exports
50 47
40
in Rs. crore
30
20 13
10
0
2007-08 2012-13
Exports
The key countries where sports nets are exported from India are:
1. United States of America (USA)
2. United Kingdom (UK)
3. Australia
4. Italy
5. South Africa
Quality Standards
The standards for different sports are governed by their respective governing bodies. There are no
relevant standards for practice nets used in cricket.
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Sports foot wear component includes shoe lining and shoe upper fabrics used in making of sport shoes.
These fabrics are placed to provide comfort to the shoes by keeping it ventilated and moisture free.
Product Characteristics
The technical textile components typically used in the sport shoes are as following:
Shoe uppers made of PU/PVC coated/Laminated fabrics
Linings on the counters and below the shoe uppers
Others including non woven insoles, laces, tapes, labels, elastics, sandwiched meshes, etc
Product Characteristics
The shoe upper material should have uniform thickness and colour and should possess water-proofing
property. The desired characteristics of the shoe uppers are
Breathability
Dimensional flexibility
Colour fastness
Light weight
Durability
The shoe uppers and linings account for 90-95 % of the technical textile components used.
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Product 2012-13
pieces
Sport shoe uppers 146 Mn. Sq. m Rs. 2,477 Crore
Sport shoe linings 127 Mn. sq. m Rs. 950 Crore
Total Domestic 272 Mn. Sq. m Rs. 3,428 Crore
market
Total Market Rs. 3,431 Crore
(Domestic +Export)
*source: IMaCS analysis, industry sources
The total market and projections for sport shoe components is as shown in following exhibit.
Exhibit 203: Market size estimate
2012-13 2013-14 (E) 2015-16 (P)
Quantity (in Mn. sqm.) 273 305 383
Value (in Rs. Crore) 3,431 3,842 4,819
*source: IMaCS analysis, industry sources
Indian sport shoe component industry has grown at 12% over the last five years. The growth of the
industry is directly linked to the growth of footwear industry in India. The growth has been driven by the
Women’s sport shoe segment which has grown at 20% while men’s sport shoe segment has grown by
around 7%.11 The growth has been mostly in the domestic market with little growth in exports.
11 Source: http://www.browneandmohan.com/file3.pdf
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Key Manufacturers
The manufacturing of sport shoe technical textile components is done mainly by small un-organised
players in India. In addition, large players like Bata and Liberty which manufacture their own footwear
components
Imports
80
58
60
in Rs. crore
40
20
20
0
2007-08 2012-13
Imports
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Quality Standards
There are no specific quality standards for shoe textile components.
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Special swimsuits for competitive swimming, designed to reduce skin drag. For some kinds of swimming
and diving, special bodysuits called ‘dive skins’ are worn. Most competitive swimmers also wear special
swimsuits including partial and full bodysuits, racer back styles, jammers and racing briefs to assist their
glide through the water and gain speed advantages.
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Key Manufacturers
Key manufacturers of speciality high performance sportswear and swimwear in India are the major
sports brands - Page industries Ltd – having dealership for Speedo, Adidas India Limited and Reebok
India Limited.
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The export import trend for high performance sports and swim wears is as shown in the exhibit below:
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Imports
4
3
3
in Rs. crore
2
0.84
1
0
2007-08 2012-13
Imports
The top countries exporting high performance swim wears and sports wears to India are:
1. China
2. Italy
3. Thailand
4. France
5. United Kingdom
Quality Standards
There are no set quality standards for speciality swimwear and sportswear in India. However BIS has
standards for sportswear fabric under IS 2150:1989 and IS 4375:1975.
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Tents
Different technical textile fabrics used in making of tents constitute the technical textile segment of
tents and tent fabrics. These fabrics have technical characteristics of fire resistance or water proofing,
temperature maintenance, etc. These tents are either laminated fabrics like PVC coated or and
rubberized fabrics or made of technical textile fibres like breathable fabrics, high quality parachute
fabrics, inherent fire retardant fabrics, etc.
Product Characteristics:
Key characteristics preferable in tenting fabrics are:
Water proofing
Tear and abrasion resistance
Wind proof
Breathable
Fire resistance
Light weight
High elasticity
Better insulation
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Swiss cottage tents: Swiss cottage tents are luxury tents aimed at providing the experience of
being close to the environment and nature. These tents are large tents with size ranging from 20
sq. m to 40 sq. m. These are mostly built with beautiful finish and designs. These are made from
tear resistant canvas and are waterproof and resistant to extreme weather conditions.
Exhibit 209: Types of technical textile tents
Sl. Type of Size Typical technical characteristics
No. Tent specification
1. Small Arctic 2.1 X 1.9 sq. m Waterproof and rot proof
tent – MK2 canvas
Dasootie lining for insulation
2. Medium 18.8 sq. m Insulated outer layer
Arctic tent – Fire proof inner layer made of
MK2 parachute fabric
Rubberized fabric for flooring
3. Large Arctic 6.7 m X 9.8 m Outer layer of water resistant
tent – MK2 duck cotton
Inner layer with Dosooti lining
4. Extendable 2.05 m X 4.65 Outer layer of water resistant
tent – 2M m duck cotton
Inner layer with Dosooti lining
Raw Material
Key raw material used in manufacturing of technical textile tents is mostly
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estimated to be of 1561 MT which is valued at Rs. 62 Crore. With negligible import and export, the total
market size of technical textile fabric in tents for 2012-13 stood at Rs. 62 Crore.
Exhibit 210: Market size estimate
2012-13 2013-14 (E) 2015-16 (P)
Quantity (in MT) 1561 1721 2,082
Value (in Rs. Crore) 62 68 83
*source: IMaCS analysis, industry sources
While the overall market has grown at 6% per annum for last five years since 2008-09, domestic demand
has seen an upsurge and has grown at double the rate at 12% per annum. The market currently is driven
by the requirement from armed forces and is expected to grow at a steady rate of 8% per annum.
Key growth driver is demand from the armed forces, which control the quality of output in the industry
as well as determine the total production. Most of the manufacturers located in Kanpur which is the hub
of tent making produce tent specifically for supplying to the defence forces. While usage in armed forces
remains to be the major driver, establishment of norms and guidelines for use of fire resistant fabrics for
tents and shamiyanas as a precautionary measure can be a big boost to the industry.
In addition to that, growth of adventure sports like camping and mountaineering would also help the
industry grow although not in the same proportion as the above mentioned two drivers. A major
hindrance in the growth prospect of tent industry is the declining exports.
The market for technical textile tent fabric is expected to grow at 10% during the coming three years on
account of increasing awareness about usage of fire retardant and coated tents. The usage from Indian
armed forces is expected to be a major driver.
Key Manufacturers
More than 80% of the manufacturers of tenting fabrics are present in and around Kanpur. These players
are SME owner or MSME players, who do the regular business with ordinance boards for supply of tent
fabrics, sleeping bags and work orders for ordinance factories. Key players in the tent industry are:
1. A V enterprises
2. Standard Newar Mills
3. Tirupati Taxco Pvt. Ltd.
4. K C international
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Exports
5407 Bleached, 54071011
unbleached, dyed, 54071022
printed or other 54071032 Tent exports – 11.5
tents of cotton, 54071042 crore
jute, synthetic fibres 54071092
or other materials Rs. 0.16 Crore –
6306 Camping goods of 63062100 Technical textile
textile material 63062200
63062090 component
63069010
63069090
*source: IMaCS analysis, DGCIS
The export import trend for tents and tent fabrics is as shown in the exhibit below:
Exports
12 11 11
10
in Rs. crore
8
6
4
2
0
2007-08 2012-13
Exports
The top countries importing tent and tent fabrics from India are:
1. South Africa
2. Malaysia
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3. United Kingdom
4. Dijbouti
5. Denmark
Quality Standards
The quality standards applicable to the tent fabrics are shown in the exhibit below:
Exhibit 213: Quality standards for Tents
Code Description
General requirements for
IS 7609: 1988 tents
IS 12989: 2000 Camping Tents
Camping tents - Requirements
and test methods - Type L
IS 12990: 1990 (Lightweight tents)
Textiles - Camping Tents and
Caravan Awnings - Vocabulary
IS 12991: 2005 and List of Equivalent Terms
Textiles - Fabrics for awnings
and camping tents -
IS 14445: 1997 Specification.
Tent Extendable Frame
JSS: 8340-38: 2002 (Amds No 2) Supported
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Sport strings
Sport strings are nylon and polyester based strings that are used for stringing of r sports racquets used
for badminton, lawn tennis, squash, etc. The textile based sport strings account for over 95% of sport
string usage with natural gut strings accounting for a very small share world over.
Product Characteristics
Sport strings are mostly made of polyester or nylon. The different types of sport strings are:
1. Monofilament strings: These are made of a single solid extrusion material. These are generally
made of nylon or polyester, depending on the quality and pricing of the string. These strings
have high durability. The playability of the string depends on the softer nature of the mono
filament used, the softer the monofilament higher would be the playability.
2. Multifilament strings: Multifilament strings are made up of many strands of material twisted
together to form the string. It does not have a core and is often coated on the outer for
providing protection to the string. These strings provide high playability as the shock absorbance
is very high. However, the durability of these strings is lesser than solid core or monofilament.
3. Solid core with single wrap: This type of strings contains a solid monofilament centre with a
single layer of fibres twisted around the core. Like multifilament strings, there are often coated
on the outside for protection.
4. Single core double winding: This type of strings contains a solid monofilament centre with a two
layers of fibres twisted around the core. The two fibres are twisted in different directions. Like
multifilament strings, there are often coated on the outside for protection. While the central
solid core gives durability the two windings increase playability of the string.
5. Multi-core with wraps: These have complex multi-cores with different fibres at each core. These
provide excellent playability and elasticity to the string.
6. Natural Gut strings: This is the oldest form of sport string, developed from the intestine of
sheep and bovine animals. They offer unmatched elasticity and playability. However, the life of
the string is dependent on the weather and the durability is low. These strings often require
regular stringing.
Key Applications
The key application of sport strings are in racquets sports primarily – badminton, tennis and squash.
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Key Manufacturers
There are no major manufacturers for sport strings in India. However, some of the prominent
stakeholders in the Industry are Sunrise sports India Pvt. Ltd, the sole distributor for Yonex which
commands over 60% of badminton racquets sales and Sportiff India Pvt. Ltd, which is the exclusive
distributor for babalot tennis racquets and strings in India.
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Exports
95065100 Tennis racquets, W/N strung
The top five countries which are exporting sport strings to India are:
1. China
2. Taiwan
3. Japan
4. Singapore
5. France
Quality Standards
There are no existing Indian standards for sport strings.
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Sail cloth
Sail is a large piece of fabric (usually canvas fabric) by means of which wind is used to propel a sailing
vessel. Sails were used for in every type of boats before the advent of motorized boats. In the modern
times, the sails are used in sailing boats, yachts for sports and recreational purpose.
Product Characteristics
Earlier, sails were made from flax (linen), hemp or cotton in various forms including canvas. However,
modern sails are rarely made from natural fibres. Most sails are made from synthetic fibres ranging from
low-cost nylon or polyester to expensive aramids or carbon fibres.
The cotton canvas sails tend to wear out faster and are not capable of achieving high sail speeds. They
also tend to be more bulky compared to sails made of polyester and polyamides as they have a higher
strength to weight ratio.
The usage of sail cloth is primarily in the following segments:
Luxury yachts - The demand of luxury yachts in India less. They have a huge potential for leisure
tourism as is the case in the developed countries. Royal Bombay Yatch Club is the leading yatch
club having membership of 90% of luxury yatch owners in India.
Sporting sail boats - Sailing as a sport is yet to become popular in India. The Yachting
Association of India (YAI) is promoting the sport in the country, developing and training judges,
umpires and other administrators of the sport and representing the sailors in all matters
concerning the sport. There are 55 clubs affiliated to YAI, spread across various parts of the
country like the Kerala Yachting association, Tamil Nadu Sailing Association, etc. The sporting sail
boats use modern sail cloths which are made from synthetic fibres which are imported into
India. The sporting sails boats are categorized into various classes. There are 9 class associations
affiliated to YAI, ranging from the smallest, the Optimist Dingy, to the largest, the J 24 class. The
fabric requirement is dependent on the type of class.
Exhibit 216: Sail cloth requirement for different boats
Key classes of Yachts Requirement of Sail cloth
Type
in India per Yacht in square metre
Laser Centre boat 7.06
Laser Radial Centre boat 5.76
470 Centre boat 9.45
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Non motorized Fishing boats - These sail boats are used by small fishermen who cannot afford
the motorized fishing boats. These boats are propelled by sails made of natural fibres. The
canvas sails are being substituted by hand plastic sheeting or sacking.
Raw materials
The performance of a sail depends on two crucial aspects: Sail Design and Sail cloth. The sail cloths are
tightly woven fabrics and mostly made of Polyester and polyamides like Nylon. These fabrics have a GSM
of 200-600. Some of the high value sail cloths are laminated using sheets of PET.
An ideal sail cloth should have the following properties:
Tear resistance
Modulus of elasticity: stretch resistance per weight
High Tensile strength or tenacity
High breaking strength per unit weight
Good Creep properties (the long term stretch of a fibre or fabric)
UV Resistance
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Quality Standards
There are relevant Indian standards for sail cloth.
Product Characteristics
The cloth must have worsted wool by 80% to 85% of volume and nylon by 15% to 20% by volume
although 100% worsted wool cloth is preferred. The cloth should have the following characteristics:
It must be non directional
It should not pill or fluff
It should not have a cloth backing
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Applicable HS
HS codes HS code description Value
code family
200 g/m2
51123090 Other woven fabrics mixed with
manmade staple fibres of combed
wool & fine animal hair
5911 59119090 Others
Quality Standards
There are relevant Indian standards for sail cloth.
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6. Buildtech
The textile components and fabrics used in building and construction industry are called as building
technical textiles or Buildtech. These include products like tarpaulins which are used as roof coverings
and architectural textile hangers and tensile structures amongst others.
List of Products
The major products under the segment have been listed as under:
1. Architectural Membranes
2. Hoarding and signage
3. Tarpaulins – Canvas & HDPE
4. Awning and canopies
5. Scaffolding nets
6. Wall coverings
7. Acoustic fabrics
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The total estimated market size of Buildtech is around Rs.2,514 Crore with domestic market valued at
Rs. 2,491 Crore. Domestic production caters to 85% of the market with imports catering to the other
15%.The product wise market size has been shown in Exhibit 218. The total market is expected to grow
at 12% in the next three years and is expected to touch Rs. 3,577 crore by 2015-16 and further to Rs.
4,587 crore by 2017-18, mainly driven by the domestic market with exports limited to just about Rs. 30
crore.
Exhibit 218: Market summary of Buildtech
Buildte 2013-14 (P)
2012-13 2015-16 (P)
ch
Prod
Buildte Domes Exp Domesti Exp Dome
uctio import Export Total
ch tic ort c ort stic
n
Value (in
Archite Rs. Crore) - 36
ctural 8 22 - 30 30 - 52
Membr Volume (in
anes lakh sq. m) - 7
2 4 - 6 6 - 10
Value (in
Hoardi Rs. Crore) 2 543
262.9 224 2.4 484.5 487 2 681
ng &
Volume (in
signage
Mn. sq. m) 1 183
89 75 1 163 164 1 229
Value (in
Canvas Rs. Crore) 19 391
- 412 1 18 395 413 23 383
tarpauli Volume (in
n Mn. sq. m) 2 47
50 0 2 48 50 3 46
Value (in
Rs. Crore) 1,432 4 2 1,434 1,436 2 1,649 3 2,181
HDPE Volume (in
tarpauli '000 MT)
n
124 0 0 124 124 0 143 0 189
Value (in
Awning Rs. Crore) 37 3 1 39 40 1 51 1 86
&
canopy Volume (in
lakh m)
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Value (in
2,260 254 23 2,491 2,514 25 2,794 30 3,548
Total Rs. Crore)
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
*Source: IMaCS analysis
Market size calculated as imports + domestic production
The products which have the highest market shares in Buildtech are floor and wall covering and HDPE
tarpaulins. Products like Architectural membranes and scaffolding nets are still in their nascent stage in
the industry and are expected to grow rapidly in coming years. Product segment wise market share has
been shown in the exhibit below.
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Final report on Baseline Survey of Technical Textiles in India
Canvas -
tarpaulin
HDPE tarpaulin
17%
58%
Key Players
The key players of the segment have been listed as under:
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Awning and canopies: With the rising awareness regarding awnings and canopies and
higher spending on luxuries and appearances by both commercial establishments as well as
residential buildings, the demand for awning and canopies is fast growing in India. The market
has grown many folds from Rs. 2.5 crore in 2007-08 to Rs. 40 crore in 2012-13. In future it is
expected to grow at 25% during the next three to five years.
Hoarding and signages: Hoarding and signages have grown substantially due growing
preference of flex fabrics for hoardings, advertisements as well as posters. The market has
grown at 23% during the last five years and is expected to grow at 12% during the next five
years. With limited domestic players like SRF, the market presents itself as a potential segment
of domestic investment. The key challenge faced by the players is the cheap imports from China.
The detailed analysis of each product has been done in the subsequent sections.
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Architectural membranes
Architectural membranes are relatively new construction materials being used in India. The applications
of architectural membranes include construction of permanent and semi-permanent structures such as
car park covers, cafes, walkways, hotels, outdoor entertainment areas, pool surrounds, greenhouses,
airports, stadiums, sports halls, exhibitions and display halls, storage bases for industrial and military
supplies and any venues that require protection against harsh UV rays, heat, glare, rain and wind. The
textile structures used for construction material can be classified into the following types:
Clear-span structures: These structures provide a clear space beneath the fabric, free from
supporting elements. Clear span structures are less permanent than air or tensile structures
however, they accommodate doors, flooring, insulation, electricity and HVAC easily as compared
to tents.
Tension structures: In this structure, the fabric is supported by metal pylons, tensioning cables,
wooden or metal frameworks. A relatively minimal rigid support system is required for these
structures since the fabric carries most of the load.
Air Structures: The main components of an air supported system are the envelope (fabric),
inflation system (fans), anchorage system (cables and foundation), doors and access equipment.
Air pressure inside the envelope provides tensioning and maintains required configuration and
stability.
Product characteristics
Architectural membranes are strong, energy efficient and aesthetically superior products that offer
flexibility to designers and architects thus, allowing high levels of creativity. The textile material used for
construction purpose is expected to be:
Waterproof
Fire retardant
Resistant to deformation and extension under tension
Impermeable to air and wind
Resistant to abrasion and mechanical damage
Resistant to sunlight and acid rain
Resistant to microbial attack
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Depending on application, the fabric may need to transmit or reflect different levels of light. Commonly
used coating for architectural membranes has been discussed as under:
PVC coated polyester
PVC coated high tenacity polyester fabric with weight ranging from 600 gsm to 1100 gsm is used for
construction applications. The polyester base cloth is used because of its durability, strength and
relatively low cost. The base cloth is coated with PVC to impart the colour, strength and waterproof
properties. PVC coating also allows adjoining panels of fabric to be seamed by high frequency welding.
Most architectural PVC coated polyester fabrics have some sort of top-coating on their exterior surface
which improves the appearance of material, extends its life and allows self cleaning of material by rain
water. Different types of top-coatings include acrylic solutions, PVDF solutions and PVF film laminations.
Acrylic topcoat: This is the most economical and most widely available finish. It gives a transparent
glossy finish to the PVC. The acrylic coatings have a good resistance to UV degradation. It is a thin
coating, thus, this material is easy to fabricate and repair. Acrylic top-coats give the material a ten-year
lifespan depending on the ambient climatic conditions and air quality at the site where it is installed.
Polyvinylidene fluoride topcoat: This finish offers resistance to UV degradation, atmospheric chemical
attack, algae and fungal attack thus, is far superior to the acrylic topcoat. These properties result in a
membrane lifespan of 15 to 20 years depending on site conditions. Like acrylic top-coats, they are highly
flexible and resistant to cracking, making them easy to handle during installation. Though, owing to
chemical-resistant properties of PVDF the finished top-coated material cannot be welded. The top-
coating must be abraded off to effect welding which increases the cost of fabrication and involves risk.
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PVDF/PVC top-coating: This is effectively a dilution of the PVDF topcoat; the finished fabric is wieldable
thus, offering saving in fabrication costs. Fabrics with this coating have a life expectancy of 10 to 15
years, depending on prevailing conditions.
Pedlar top-coating: Pedlar is the trade name for polyvinyl fluoride (PVF). This is a film-layer that is
laminated to the fabric during manufacture. This results in a thicker finished fabric that is more resistant
than its competitors to weather and chemical attack. It has superior self-cleaning capabilities than the
PVDF range of top-coatings and resists attack from graffiti, acid rain and bird droppings. For this reason
it is frequently specified for use in highly industrialized areas, high saline coastal zones and desert
environments. Having a thicker coating, it erodes at a much slower rate giving it a life expectancy of
about 25 years depending on conditions.
The Tedlar film renders the PVC sheet non-weld able. This problem is overcome by butt welds. Tedlar
top coated material is comparable in price to PVDF but substantially less costly than PTFE coated glass
fibre.
Polytetrafluoroethylene (PTFE) coated glass fabric
PTFE coated glass fabric is a frequently specified material due to its life expectancy of 30 years,
depending on conditions. The woven fibreglass is incombustible, strong and does not undergo
significant stress relaxation. The PTFE or Teflon coating is incombustible and has good self-cleaning
ability. Fabrication of a PTFE membrane requires slow and specialized welding techniques under
controlled environmental conditions. It also requires extra care in handling and packaging due to
susceptibility to cracking and self-abrasion. These properties contribute to its high cost and to the need
for additional tensioning hardware for the finished fabric structure. The tensioning of PTFE glass fabric is
a slow process, as it requires incremental adjustment over long periods of time on site. This factor also
contributes to its higher cost.
However, due to cost factors, most of the architectural membranes used in India are made of PVC
coated fabrics.
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lakh sq. metres in India. On, the other hand the market for temporary structures is slowly catching up
with many exhibitors now preferring hangars and shades made of these structures to host events. Due
to its cheaper costs, these structures have a big replacement market. The current market for temporary
architectural structures in India is estimated to be around 3 lakh sq. metres.
Key Manufacturers
The market of architectural membranes is entirely catered through imports.
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Imports
3921 & 3926 39219099
Rs. 15 Crore Rs. 22 Crore
39269029
*source: DGCIS, IMaCS analysis, Industry sources
The export import trend for architectural membranes is as shown in the exhibit below:
Imports
25 22
20
15
in Rs. crore
15
10
5
0
2007-08 2012-13
Imports
The major countries supplying architectural membranes to India are Germany, France and Japan.
Quality Standards
The parameters tested by Indian manufacturers for tensile membrane along with the test methods are
mentioned in the table below:
The desired properties depend on the end application and desired life of the tensile structure.
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Hoardings / Signage are made of a translucent flexible textile substrate called flexible-face sign fabric.
Flexible-face sign fabric, also known as flex was developed as an alternative to rigid-faced substrates like
acrylic, plastic and polycarbonates. Besides hoardings, this material has applications in light boxes,
exhibits, trade show displays and majority of other static out of home (OOH) advertising.
Flex is preferred over its rigid counterparts since the material offers flexibility in taking on graphics. It is
amenable to screen printing, inkjet printing or painting, thus opening up more channels of creativity. As
a result, print consistency can be maintained across locations. It is possible to produce large seamless
signage using flex. Since this material is designed to withstand winds of speed 110 to 140 miles per hour,
it is ideal for huge billboards on the expressways and national highways. Moreover, it can be easily
transported because of its light weight and ease of handling.
Product characteristics
Flex is made of a PVC coated polyester warp knitted fabric. The fabric is made from high tenacity
polyester filament yarn of denier ranging from 250 to 500. This fabric is coated with PVC and surface
treated with lacquer. The material has the following properties:
Light transmission
Printability
Ultra Violet resistance
Heat Seal ability
Mildew resistance
Anti wicking
Flex is available in different varieties depending on its application. The flex used for front-lit hoardings is
available in GSM ranging between 280 and 370 and that for back-lit hoardings is available in GSM
ranging from 450 to 650.
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Final report on Baseline Survey of Technical Textiles in India
which has resulted in increased importance of OOH media at these spaces. OOH industry is expected to
account for 70% of the total usage of flex fabric as hoarding and signage. In addition to the OOH
advertising industry, flex have also used extensively for promotion during public events, exhibitions,
trade fairs, local advertising and advertising on vehicles – trains, buses, etc. OOH
Hoardings are facing resistance because of potential traffic hazards as well as environmental hazards,
specifically in large. On the other hand, new/refurbished airports, highways, street furniture and
mushrooming retail space present opportunities for significant growth. Though the use of digital media
i.e. LCD, LED is expected to reduce the share of static advertising, the rate of adoption of digital media is
slow. Thus, flex is expected to continue as preferred media for the OOH advertising industry.
The average price of getting a front led printed flex fabric is Rs. 9 per sq. ft.
Market has grown at 30% per annum for last five years since 2007-08 on account of growing preference
of flex banners for bill boards. The market is expected to grow at 5% to 7% per annum during the
coming five years. With coming of Indian manufacturers, in the industry the share of Chinese imports
which once ruled the market has gone down to 50% of the market. The market is expected to grow at
12% in the coming three years, driven mainly by the OOH industry.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
SRF Limited is the largest manufacturer of coated flex fabric in India accounting for more than 50% of
Indian production. In addition to it, there are many coated fabric players in the country in SME and
MSME segments that are involved in production of flex fabric in small quantities.
Imports
3920 Plates, sheets etc. of polymers of styrene nes 39201019
other plates sheets of polymer of vinyl chloride 39203090
sheets of ploy-methyl meth-acrylate flexible 39204900
plain
poly acrylate sheets rigid, plain 39205112
poly acrylate sheets other 39205911
other of poly (vinyl butyral) 39205919
plates sheets films foil and strip of poly (vinyl 39209119
acetate) nes
plate sheet film foil and strip of co-polymer of 39209919
vinyl chloride and acetate other
others plate/ sheets etc. of other plastic n.e.s 39209939
plates sheets etc. of polymers of styrene nes 39209999
3921 plates etc of polymers of vinyl chloride 39211200
other plates sheets etc of other plastics 39211900 Rs. 224 Crore
cellular
other plates, sheets, film foil, strip etc, of 39219020
polymer of vinyl chloride : other
other plates, sheets, film foil, strip etc nes 39219096
flexible, laminated
other plats, sheets, film foil, strip etc nes other 39219099
4911 Posters- printed 49111010
other advertising matter printed 49111090
others 49111990
5903 other fabric impregnated, laminated plated 59031090
and coated with PVC
other fabrics impregnated laminated plated 59032090
and coated with polyurethane
Others poly (vinyl chloride) resins 39042110
other self-adhesive plates etc nes 39199090
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The export import trend for hoarding and signage fabrics is as shown in the exhibit below:
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Final report on Baseline Survey of Technical Textiles in India
Exports Imports
2.5 250 224
2
2 200
161
in Rs. crore
in Rs. crore
1.5 150
1 100
0.5 0.1 50
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The major countries exporting flex fabrics, hoarding and signage fabrics to India are:
1. Malaysia
2. South Korea
3. China
4. Thailand
5. Vietnam
Machinery details
The process of manufacturing flex involves coating the base fabric with PVC emulsion by either dip or
knife roll method followed by drying and curing. Drying and curing of the chemicals applied to the
substrate is accomplished by means of heat wherein the fabric is passed through an oven with
continuous circulation of hot air.
The domestic manufacturers/suppliers of coating lines are:
ATE Pvt. Ltd
Harish Enterprises
Kuster Calico Machinery Ltd.
Shreeji Engineering and Marketing Services
Stovec Industries Ltd.
Quality Standards
There are no quality standards available for this product.
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A tarpaulin or tarp is a large sheet of strong, flexible, water resistant or waterproof material.
Traditionally tarpaulins were made out of cotton however currently nylon and polyester fibre fabrics are
being increasingly used in manufacturing tarpaulins.
Tarpaulin is widely used for rain water protection in sheds, transportation - trucks & other automobiles,
storage godowns, boats, snowmobiles, construction sites, lumber, grain storage, temporary storages,
tents, ground-sheets, etc.
Tarpaulins are categorized as given below:-
1. Cotton canvas tarpaulins
2. HDPE/PP/Nylon tarpaulins
Tarpaulins are sheets made out of polyethylene, cotton canvas, jute, etc. Polyethylene tarpaulin is also
known as HDPE Tarpaulin, Laminated Tarpaulin, Plastic Tarpaulin, etc. Traditionally, cotton canvas had
been the more common form of tarpaulins, but, lately, HDPE woven and laminated fabric and
polyethylene sheets have replaced canvas in many of the applications.
Canvas Tarpaulin
Canvas tarpaulins are largely used as truck covers. Trucks travel long distances and hence come across
huge climatic variations. Given India’s rough environmental conditions, damage to goods is inevitable if
the goods are not adequately shielded. A steel body truck not only increases the weight of the truck but
also reduces the fuel efficiency. Thus, truck tarpaulin covers are widely used as truck covers. As the
logistics industry is getting more and more organised, the product liability clauses are being enforced on
the logistics players leading to increase in usage of truck covers. Moreover, the advent of organised
players in retail industry has also given boost to the use of well covered trucks.
Product Characteristics
Canvas Tarpaulin covers are made of cotton canvas or nylon or polyester fibre fabrics coated with PVC.
The cotton fabric is available in GSM ranging from 380 to 500. Vinyl coated polyester fabrics are 610
GSM to 678 GSM with the base fabric of 102 GSM to 107 GSM. These fabrics being heavy have lower
elongation, minimum shrinkage over wide range of temperature and humidity conditions and resistance
to UV degradation
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The domestic market for tarpaulin has been growing at a very slow rate due to increasing preference for
HDPE tarpaulins which are not only cheaper but also water proof. The domestic market has dropped at
5% y-o-y, while exports have increased at 33% to reach Rs. 18 Crore.
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Key Manufacturers
Key manufacturers of canvas tarpaulins in India are Gokak textiles, SRF limited and Bharat textiles. The
industry is highly fragmented with many players in the un-organised sector. Key manufacturers of
canvas tarpaulins are:
Shri Arjun Tarpaulin industry – Salem
Delhi Tirpal House – New Delhi
Calcutta canvas Company – Chennai
Daisy trading company – Mumbai
Lamifab Industries - Mumbai
Imports
5901 Prepared painting – 59011020
canvas
5907 Other textile fabrics 59070099
6306 Jute tarpaulins 63061910 Rs. 1 Crore
The export import trend for canvas tarpaulins is as shown in the exhibit below:
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Final report on Baseline Survey of Technical Textiles in India
Exports Imports
20 18 80
66
15 60
in Rs. crore
in Rs. crore
10 40
5
5 20
1
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
Machinery details
The domestic manufacturers/suppliers of coating lines are:
ATE Pvt. Ltd
Harish Enterprises
Kuster Calico Machinery Ltd.
Shreeji Engineering and Marketing Services
Stovec Industries Ltd.
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HDPE Tarpaulins
Polyethylene tarpaulin is also known as HDPE Tarpaulin, Laminated Tarpaulin, Plastic Tarpaulin, etc.
Polythene Tarpaulins are made of High Density Polythene woven fabric laminated on both sides with
low density polythene. The advantages of PE tarpaulins are that they are very economic compared to
cotton canvas tarpaulins. PE tarpaulins with HDPE woven fabric and LDPE lamination on both the sides
are 100% waterproof. PE tarpaulins have the capability to adopt wide range of colours unlike the canvas
tarpaulin which makes it more usable and a preferred product all over the world.
Product characteristics
The polyethylene tarpaulin usually ranges from 70-500 gsm. The most popular characteristics in
tarpaulins are listed below:
Parameter Characteristics
GSM : From 100 to 350 gsm
Mesh : From 8 X 8 to 14 X 14
Denier : From 700 up to 1200
Width : 6ft and above
Length : 6 ft and above
Lamination : LDPE Lamination on both sides
Color : Blue, Yellow, Black, Silver/Blue,
Silver/White, Silver/Black
The density of tarpaulin depends on the layers. A three layer tarpaulin can have density from 72 GSM up
to 200 GSM and a five layer tarpaulin; it can go up to 300 GSM, giving it higher strength and durability.
HDPE tarpaulins are generally available in standard sizes of 15ft X 12ft, 18ft X 12ft, 18ft X 15ft, 24ft
X 18ft, 24ft X 16ft and 30ft x 30ft. UV stabilization can also be done on the tarpaulin.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
Key manufacturers of HDPE Tarpaulins are:
Gujarat Craft
Gujarat Raffia
Binni Limited
Mafatlal Industries Ltd.
Imports
3926 Other articles of 39269099
plastic
Rs. 4.2 Crore
6306 Tarpaulins, etc of 63061200
synthetic fibres
Others 63061990
63062990
Exports
3926 Other articles of 39269099
plastic
Rs. 2.2 Crore
6306 Tarpaulins, etc of 63061200
synthetic fibres
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Others 63061990
63062990
*source: DGFT, DGCIS IMaCS Analysis
The export import trend for HDPE tarpaulins is as shown in the exhibit below:
Exports Imports
2.5 5
2 4
2 4
in Rs. crore
in Rs. crore
1.5 1.25 3
1.75
1 2
0.5 1
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top countries supplying HDPE tarpaulins to India are China and South Korea. They account for over
95% of total Indian imports.
The top five countries importing HDPE tarpaulins from India are:
1. Tanzania
2. Kenya
3. United States of America
4. Germany
5. Mozambique
Machinery details
The main machine required for tarpaulin manufacturing is the 8-10 Wide width Shuttle Loom. The main
suppliers of these looms in India are:
Lohia Starlinger Limited
J. P. Industries
Kabra Extrusiontechnik Ltd. (KET) – Kolsite
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Quality Standards
IS 7903:2005 is the standard applicable to HDPE tarpaulins
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An awning is a secondary covering attached to the exterior wall of a building. With the addition of
columns an awning becomes a canopy, which is able to extend further from a building, as in the case of
an entrance to a hotel.
The location of an awning on a building may be above a window, a door, or above the area along a
sidewalk. Restaurants often use awnings broad enough to cover substantial outdoor area for outdoor
dining, parties or reception. In commercial buildings, an awning is often painted with information such
as the name, business, and address, thus acting as a sign or billboard in addition to providing shade from
the sun, break from steep winds and protection from rain or snow. The key benefits of an awning or a
canopy are weather protection, decoration and identification.
An awning fabric gives an extremely high level of protection from UV radiation. This degree of
protection depends on the colour of the fabric. Lighter colours let more UV light through than the dark
colours, but they remain as effective as a factor 50 sunscreen (filtering out more than 90% of UV
radiation).
Product characteristics
The fabric for awnings & canopies usually varies from 400-700 gsm, though it can also be higher
depending upon the fabric used. Advantages of Awnings and canopies are as shown under:
Weather protection
High tear strength
Long lasting
Good breaking strength
Does not get warped
Weld able
Good drape
Aesthetic appeal combined with strength
Most of the awning fabrics are used for development of garden and terrace awnings used primarily in
Hospitality and residential segments.
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Final report on Baseline Survey of Technical Textiles in India
The market for awnings and canopies has grown on account of increasing usage by the hospitality sector
and residential preference for terrace awnings, demand from Indian shop keepers and growth in
exports.
Key Manufacturers
SRF and Systems India Pvt. Ltd. are the key players in the awning fabric market in India. Players like Alps
Industries and Khosla Profils also manufacture awning fabrics.
Imports
3926 other article of plastic 39269099
nes
5407 other woven fabrics 54072090 Rs. 2.8 Crore
from strip/the like
5512 woven fabric, other 55122990
containing
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Final report on Baseline Survey of Technical Textiles in India
acrylic/mod-acrylic
>=85%
6306 Others 63061990
Exports
3926 other article of plastic 39269099
nes
5407 other woven fabrics 54072090
from strip/the like
5512 woven fabric, other 55122990 Rs. 0.8 Crore
containing
acrylic/mod-acrylic
>=85%
6306 Others 63061990
*source: DGFT, DGCIS IMaCS Analysis
The export import trend for awning fabrics is as shown in the exhibit below:
Imports
4
3
3
in Rs. crore
1 0.5
0
2007-08 2012-13
Imports
Machinery details
Key machinery suppliers for making of awning fabrics and awnings are:
Yamuna Industries, Umbergaon
Swatik Industries, Ahmadabad
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Scaffolding nets
Scaffolding netting is a lightweight fabric used to cover a building under construction in order to
improve the safety of construction site. It acts as a bi-fold barrier on a building under construction. The
net prevents debris from falling out of building and also hides away unsightly work areas giving a tidier
look.
However, the application of scaffolding nets is not limited to just buildings, but people increasingly use
them for fencing, car shade covering and as floor matting during functions due to easy and cheap
availability of the nets.
The section also covers textile based insect nets for buildings, which are mostly made from high tensile
polyester fibres or fibreglass. This forms a very small part of the insect netting market in India which is
mostly catered by PVC coated steel nettings or almunium nettings.
Product characteristics
Scaffolding nets are knitted from High Density Polyethylene (HDPE) UV stabilized monofilament yarn.
The UV stabilizers added to HDPE develop resistance to UV rays thus, increasing the product life.
Scaffolding nets are available in different weights and shading factors ranging from 50% to 90%. These
nets are low GSM products with GSM of around 270.
Building insect nettings are knitted from hightensile polyester which wold provide the firmness to the
nettings. These have robust designs, high tensile strength and are easy to fit so that it can be easily
installed using velcros or pins on the windows and doors. The size of the mesh is dependent on the
requirement; usually smaller size of up to 0.88mm mesh is preffered for protection from mosquitos and
flies.
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Key Manufacturers
Scaffolding nets in India is mainly manufactured by the large netting companies like Garware Wall ropes,
Rishi Techtex Ltd., Safe nets, Kwality Nets Manufacturing Co. Pvt., Ltd. and Netlon Ltd. However, the
manufacturing of scaffolding nets is a very small part of their overall netting business.
Machinery details
Scaffolding nets are knitted from High Density Polyethylene (HDPE) UV stabilized monofilament yarn.
The UV stabilizers added to HDPE develop resistance to UV rays thus, increasing the product life.
The Rachel knitting machines used for manufacturing nets are mostly imported. GCL India Pvt. Ltd
(Bangalore) is one of the local manufacturers of Rachel knitting machines. The key Rachel knitting
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Final report on Baseline Survey of Technical Textiles in India
machinery manufacturers in the world are Karl Mayer (Germany), LIBA Maschinenfabrik GmbH
(Germany) and Bruckner Technology Holding GmbH (Germany).
The Indian associates/suppliers of these machinery are:
ATE engineering (Mumbai) for Karl Mayer
Bruckner Machinery and Service India Pvt. Ltd (Pune) for Bruckner.
Quality Standards
There are no available quality standards for scaffolding nets.
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Wall coverings
Wall coverings in India is a very small market, most of which is of PVC coated polyester or PVC wall
coverings. Wall covering market in India also faces stiff competition from paper based wall coverings,
which is a major share of the total wall covering market.
Product characteristics
Wall covering are of three types:
1. Vinyl coated paper wall papers: these have paper as substrate and a coating of PVC or vinyl for
protection and enhanced features like washability.
2. Paper backed vinyl sheet: these are vinyl wall coverings where in the paper is added as a
backing, while vinyl solid layer acts the decorative face. These are very durable and can be
scrubbed or peeled off.
3. Fabric backed vinyl: these are fabric based wall papers that have a vinyl decorative face with a
woven or a non woven fabric as substrate. These are the only types of wall coverings that can be
classified as technical textile products due to the use of textiles and non woven as backing.
Key Applications
Wall coverings are increasingly used for decorative purposes in India and abroad. The key applications
are in restaurants, hotels, hospitals and lately use for residential purposes is also increasing.
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Final report on Baseline Survey of Technical Textiles in India
The market has grown at 10% during the last five years mainly driven by the growing domestic demand
which has grown at 13% over the last five years. Exports on the other hand have grown at a relatively
slower pace at just 5%.
Key Manufacturers
Obeetee textiles is the only major manufacturer of textile based wall coverings.
Imports
3918, 3920, wall /ceiling cover comb with
3921, 3925 & knitted/ woven fabrics, 39181010
3926 nonwovens/felts of PVC
other polymers of vinyl chloride 39181090
wall /ceiling cover comb with
knitted/ woven fabrics, 39189020
nonwovens/felts of other plastics
floor covering of other plastics nes 39189090 Rs. 13 Crore*
plates sheets films foil and strip of 39209919
poly (vinyl acetate) nes
others plate/ sheets etc. of other 39209999
plastic n.e.s
other plates, sheets, film foil, strip
etc, of polymer of vinyl chloride : 39219029
other
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The major countries which are supplying floor and wall coverings to India are:
1. South Korea
2. Netherlands
3. Germany
4. China
5. Italy
The top countries to which India has been exporting wall coverings are:
1. Dijbouti
2. United States of America (USA)
3. South Korea
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Acoustic fabrics
Acoustic fabrics are polyester based needle punched non woven fabrics used for covering walls and
ceilings in multiplexes, auditoriums, music studios, stadiums, etc. These fabrics help in dissipating the
kinetic energy of the sound in the form of heat, when the sound passes through the fabric, thereby
reducing the noise and sound.
Product characteristics
Acoustic fabrics are needle punched or thermo bonded nonwoven fabrics mostly made of polyester. Due
to its porous nature non woven fabrics act as goods acoustic fabrics. The key parameters defining their
sound absorption capacity are:
Fibre parameters: It involves various characteristics of the fibre that makes it a goods absorbent
o Fibre type: Different fibres absorb sound differently. Polyester has the highest sound
absorbing capacity followed by cotton, polypropylene and viscose in that order.
o Fibre size: The finer fibres having a denier from 1.5 to 6 denier per filament have a
higher sound absorption capacity than coarser ones
o Cross section and surface area: The higher the surface area and cross sectional area,
more would be the friction for sound waves. Hence, fibres with larger cross sectional
surface areas are better at absorbing sound waves.
o Porosity of fibres is another major parameter, which significantly impacts sound
reduction. The more porous the fibre is, higher would be the sound reduction.
Fabric parameters: The key fabric properties that help as acoustic fabrics are:
o Air flow resistance: The higher the follow resistance of the non woven fabric, the greater
would be the friction between the sound wave and the fabric leading to increased
dissipation of energy as friction. Hence, higher resistance helps the non woven in
becoming better acoustic fabric
o Porosity and tortousity: The number, size and type of pours significantly impact the
sound reduction capacity of the fabric. Similarly, the impact of internal structure of the
fabric on the sound absorption capacity is measured by tortousity. High frequency
sound is more easily absorbed by fabrics with high tortousity.
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o Thickness: Thickness is a major factor in absorbing low frequency sounds. A fabric acts
as the best attenuator, when the thickness of material is close to 1/10 th of the sound
wavelength.
Similarly, the orientation of the web for non woven, density and coatings also impact sound absorption
capacity of the acoustic textiles. For best results the non woven fabric should be placed as vertical
lapped layers.
Key Applications
Non woven acoustic fabrics have recently become popular as acoustic fabrics against the traditional
glass wool insulators. These are increasingly being used in multiplexes, auditoriums and music studios.
However, given the vast scale at which multiplexes are coming, currently the multiplex industry is the
major driver for the industry
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Key Manufacturers
Acoustic fabric manufacturers in India are mostly the non woven manufacturers who employ needle
punch or chemo bonded technology. Ginni Spectra is a major manufacturer of thermal and chemical
bonded acoustic non woven fabric. There are also many small non woven manufacturers who would be
supplying to this industry.
Quality Standards
There are no available quality standards for acoustic fabrics
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7. Clothtech
The technical components of garments, made out of fabric or yarn, which are there to cater to specific
functional needs of the garment are termed as cloth technical textiles or Clothtech. These include
components like zippers, interlinings, industrial sewing threads, laces, elastics and Velcro among others.
List of Products
The major products under Clothtech have been listed as under:
1. Laces and tapes
2. Interlinings
3. Zip fasteners
4. Elastic Narrow fabric.
5. Hook and Loop fastener
6. labels and badges
7. Umbrella cloth
8. Industrial Sewing threads
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The market is well distributed across segments, with labels and elastic narrow fabrics having the
maximum share of 34% and 18% of entire Clothtech segment. Product segment wise market share has
been shown in Exhibit 241.
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Final report on Baseline Survey of Technical Textiles in India
Market size
(in Rs. 4,835 Crore)
Sewing thread
12% Laces and tapes
Umbrella cloth 11%
2%
Interlining
13%
Zip fastener tape
Labels and badges 4%
35% Elastic narrow
fabric
19%
Ruby Mills
Bombay Dyeing
Shri Lakshmi Cotsyn
Y KK India Ltd.
Sky Industries
Siddhartha Filaments
Spica Elastics Pvt. Ltd.
K Nonwovens
Freudenberg Nonwovens India Ltd.
S L Benthic Industries
Mills
Precot Meridian
Madura Coats
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Laces and tapes: Indian laces and tapes market is entirely driven by the consumption in
footwear. With the domestic footwear industry growing at 12.5 % and the branded footwear
sales expected to grow at 20%, the product sees a decent potential for growth in the coming
future. The market for laces and tapes is expected to grow at 12% per annum.
The detailed analysis of each product has been done in the subsequent sections.
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Laces and tapes are small trimmed narrow fabrics used in the clothing sector. These include – shoe
laces, tapes and laces used in apparels in particular ladies dresses. Shoe laces are the largest component
of it accounting for close to 95% of the demand for laces and tapes.
Shoe lace is a band that pulls the shoe together to hold it to the foot. A shoelace consists of two
components: a tape that pulls the shoe tightly together, and an aglet, the hardened taped end that fits
through the eyelets on a shoe or boot. Shoe laces are also known as shoestrings or boot laces
Shoe Laces also find application in garments (kids wear), shopping bags, office stationary, home
decoration etc. However the consumption in these applications is negligible as compared to that in the
footwear industry.
Product characteristics
Shoe laces are primarily made of Polyester, Cotton and Nylon. Polyester shoe laces dominate the market
because of higher durability and better anti-slip properties. Cotton shoe laces are waxed to improve
their performance and appearance.
Shoe laces are manufactured in variety of colours, shapes and sizes. Shoe laces are available in colours
such as white, black, brown, blue, green, red, orange, yellow, etc. as well as colour combinations and
patterns based on customer requirements. The product can be flat, round or oval in shape. Round laces
are generally used for leather/formal shoes where as flat laces find majority of its application in
sport/casual shoes.
Type of lace Average Width / Diameter
Flat 8-10 mm
Round 3-5 mm
Source: Industry survey
Shoe laces are manufactured in standard sizes of 24”, 30”, 36”, 48” etc. as well as custom made as per
the required length which depends on the application. The 24” and 30” sizes constitute 80% of the
market.
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With India being the second largest manufacturer of foot-wears in the world producing 2,065 million
pairs in 2012-13, foot-wears are the biggest driver for shoe lace market in India. Export of footwear from
India is estimated to be of 115 million pairs.
The Indian footwear retail market is anticipated to surge at a CAGR of 12% during the next three to five
years on driven by demand from Mass footwear and economy footwear which are expected to grow at
over 30%. With growing preference for casual foot-wears without laces, the demand for covered foot-
wears having laces is estimated to be 650 million pairs.
The market has grown considerably over the last five years at 25% per annum driven by the growing
demand for shoe laces by the footwear industry which is growing leaps and bounds.
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Key Manufacturers
The shoe lace manufacturers are predominantly SSI units and are located in the footwear manufacturing
clusters of Agra, Chennai, Vellore, Kanpur, Kolkata etc. Some of the manufacturers of shoe laces are:-
Neelam shoe lace industry (Delhi),
Indian Shoe lace (Agra). Indian shoe Lace Company has a capacity of manufacturing 25,000 shoe
lace pairs per day.
Imports
5806 other narrow woven fabrics containing by wt 5% 58062000
or more of elastomeric yarn/rubber thread
narrow woven fabrics, other than labels & badges;
narrow fabrics consisting of warp without weft 58063120
assembled by means of an adhesive - of cotton -
newar cotton
58063910
goat hair puttis tape
narrow fabrics consisting of warp without weft
assembled by means of an adhesive (bolducs) - of 58063990
other textile material - others
5808 Braids in the piece; ornamental trimmings in the Rs. 59 Crore
piece, without embroidery, other than knitted or
crocheted; tassels, pompons and similar articles -
58081090
braids, in pieces other than of cotton
58089010
Ornamental tapes of cotton
58089040
Ribbons of rayon with ornamental edges
Braids in the piece; ornamental trimmings in the
piece, without embroidery, other than knitted or
crocheted; tassels, pompons and similar articles - 58089090
OTHERS
Exports
5806 other narrow woven fabrics containing by wt 5% 58062000
or more of elastomeric yarn/rubber thread
narrow woven fabrics, other than labels & badges; Rs. 10 Crore
narrow fabrics consisting of warp without weft 58063120
assembled by means of an adhesive - of cotton -
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Final report on Baseline Survey of Technical Textiles in India
newar cotton
58063910
goat hair puttis tape
narrow fabrics consisting of warp without weft
assembled by means of an adhesive (bolducs) - of 58063990
other textile material - others
5808 Braids in the piece; ornamental trimmings in the
piece, without embroidery, other than knitted or
crocheted; tassels, pompons and similar articles - 58081090
braids, in pieces other than of cotton
58089010
Ornamental tapes of cotton
58089040
Ribbons of rayon with ornamental edges
Braids in the piece; ornamental trimmings in the
piece, without embroidery, other than knitted or
crocheted; tassels, pompons and similar articles - 58089090
OTHERS
*source: IMaCS analysis, DGCIS
The export import trend for laces and tapes is as shown in the exhibit below:
Exports Imports
12 10 80
10 59
60
in Rs. crore
in Rs. crore
8
6 40
4 20
20
2
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries from where laces and tapes are imported into India are:
1. Hong Kong
2. China
3. Indonesia
4. Germany
5. Taiwan
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Amongst these, Hong Kong and China account for majority of imports.
On the export side the major countries to which laces and tapes are exported to are:
1. USA
2. Bangladesh
3. Indonesia
4. UAE
5. Saudi Arabia
These five countries account for over 60% of total Indian exports.
Machinery details
The machinery used for making of shoe laces includes:
Braining Machine
Tipping machine
Waxing machine
Quality Standards
While there are no quality standards for making of laces and tapes, BIS does specify standard for show
laces under IS 6590:1972. However, manufacturers test shoe laces at FDDI.
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Interlinings
Interlining is a fabric used between the inner and outer layer of the garment to improve shape
retention, strength or bulk. Different types of interlinings have been discussed as under:
Product characteristics
The interlinings are of two types based on how they are placed in the fabric -
Fusible interlining – The interlining which is fused between the fabric by application of heat and
pressure are called as fusible interlinings. It is generally a base fabric with coating of LDPE or HDPE.
These are commonly seen in readymade garments due to the following reasons:
It can be produced at a consistent quality through a production process
It allows better crease retention
Non fusible interlining – this type of interlining is either woven between the fabrics or stitched
without application of any heat or pressure.
Interlinings can also be classified based on the construct of it as woven and non-woven. Interlining may
be woven, knitted or non-woven made out of Cotton, Polyester, Polyester/Cotton or Polyester/Viscose
blend. Nonwoven interlining is available in weight ranging from 18 gsm to 70 gsm whereas woven
interlining is available in weight ranging from 120 gsm to 250 gsm. Both woven and non woven
interlinings are available in fusible as well as non-fusible varieties.
Applications
Interlining finds application in the cuffs, collars and plackets of shirts and in the lapels, fronts, collars and
pockets of tailored jackets and blazers, in the waistbands, flies, pockets and belt loops of men's trousers.
Another big market for interlining is the ladies brassieres. Invisible from the outside, interlinings ensures
accurate fit and optimum wearer comfort and thus, form an important part of the garment. The kind
and type of interlining used depends on the costing of the garment. In addition, interlinings can also be
found in shoes and furnishings to provide shape, however garment sector is the largest market for
interlining.
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Final report on Baseline Survey of Technical Textiles in India
The men’s readymade shirt market in India was 537 12million pieces in 2012-13 with the shirting market
of another 2007 million metres, which corresponds to roughly 916 2 million pieces. Considering the
average requirement of interlining per shirt to be 0.15 sq. metres, the total demand for interlining for
shirts is estimated to be 197 million sq. metres. This is expected to account for 80% of total interlining
market; hence the domestic interlining market is expected to be 246 million sq. metres valued at Rs. 647
Crore.
The market of interlining fabric has grown at 6% per annum during the last five years driven by the
increasing use in shirting fabrics. While the consumption of shirts in India has grown by only 3% per
annum, usage of more interlining to provide better value addition has led to higher growth of interlining
market.
12 It is extrapolated from annual market data for 2010 taken from National Household survey 2011 – Market for
textiles and clothing
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line with it. In addition, the growing export of RMG and apparels from India which is expected
to grow at 8% to 10% would further act as a growth driver.
Women’s undergarment – Interlining are also used in making of brassieres for women, which is
also a major driver for interlinings. It has a market size of 60 million pieces and is expected to
grow at 15% annually. The high growth rate is going to be a major driver for the industry.
Impediments
Price sensitivity in the garment industry – Indian garment industry is highly price competitive
with a majority of readymade garments being sold at lower price points. On an average 65% of
the total shirt market is of low price shirts which either do not use interlining or use a cheap
interlining. Many of these garments do not use adequate amount and quality of interlining
required, thus curbing the market size.
The domestic market for interlinings is expected to grow at 7% per annum during the coming three
years, while exports are expected to grow at 6% during the same period.
Key Manufacturers
The interlining market in India is organised one with few key players. The major players of woven
interlinings in India are:
Ruby Mills
Bombay Dyeing
Shri Lakshmi Cotsyn
Talreja Textiles and
Ashima Syntex
In addition to these the major players producing non-woven interlinings are:
Supreme Non woven
Freudenberg Non woven
K K Non woven
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Export of interlining from India has been stagnant over the last five years growing by a mere 1%. The
exhibit below shows different HS codes and the total import export statistics for interlinings.
Exhibit 247: Import export trends - interlinings
HS code HS code description Applicable 2012-13
family HS codes
Imports
5407 Other woven fabrics, containing 85% or more by
weight of filaments of nylon or other 54074230
polyamides: dyed: nylon taffeta
Other woven fabrics, containing 85% or more by
weight of filaments of nylon or other 54074430
polyamides: printed: nylon taffeta
Woven fabrics containing 85% or more by weight
54076900
of other than non-textured polyester filaments
other woven fabrics, containing less than 85 % by
54078290
weight of synthetic - others
5408 Woven fabrics containing more than 85% or
more by weight of artificial filament or strip or 54082215
the like: dyed woven fabrics of rayon: rayon
taffeta
Printed - other woven fabrics, containing 85 %
or more by weight of artificial filament or strip or 54082415
the like --rayon taffeta , printed
Dyed woven fabrics of artificial filament yarn,
including woven fabrics obtained from materials 54083213
of 67 decitex or more - rayon taffeta ,dyed
Printed woven fabrics of artificial filament yarn,
54083415 Rs. 171
including woven fabrics obtained from materials
of 67 decitex or more -rayon taffeta
Crore
5512 & 5513 Other woven fabrics, dyed containing polyester
55121910
>= 85% by weight
Woven fabrics of other polyester staple fibres -
55132300
dyed
5603 Man-made filaments or non woven weighing <25
56031100
g/sqm
56031200
man-made filament weighing>25g /sqm
man-made filament weighing between 70g/sqm 56031300
and 150g/sqm
56031400
man-made filament weighing >150g/sqm
nonwovens, whether or not impregnated,
coated, covered or laminated weighing not more
56039100
than 25 g/sqm - 'other filament weighing
nonwovens, whether or not impregnated,
coated, covered or laminated weighing between
25 g/sqm to 70 g/sqm - other filament weighing 56039200
between 25g/sqm and 70g/sqm
56039300
nonwovens, whether or not impregnated,
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The export import trend for interlinings is as shown in the exhibit below:
Exports Imports
10 8.5 9 200 171
8 150
in Rs. crore
in Rs. crore
6
100 85
4
2 50
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
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Machinery details
Key machinery for making of non-woven interlinings are supplied by:
A.T.E. Pvt. Ltd
Dhall Enterprise and Engineers Ltd.
Hi- tech Engineers
Quality Standards
There are no set quality parameters for interlinings
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Zip fasteners
Zip fasteners are is a fastening device temporarily joining the two edges of fabric. The idea of a fabric
fastener was first introduced in 1893 by Whitcomb L Judson, who suggested them as shoe fasteners.
However the first type of zip fasteners was introduced only in 1914, when Gideon Sundback came out
with the first version of modern zip which he called as the hook-less hooker. It got its name as the zipper
in 1922.
Product characteristics
The zipper has following main components:
The slider – it slides over the teeth stringer and acts as fastener.
The teeth stringers – these are attached to the zip fastening tape and act as the element which
is fastened by the slider.
The zip fastening tape - It is the technical textile part of the zipper. It is a narrow strip of about
12 mm to 15 mm attaching the zipper to the fabric.
The zip fastener tape is generally made of polyester or cotton mixed with polyester due to its longer life
and higher strength. The raw material mostly polyester, is easily available in India with Reliance catering
to a major chunk of it. Due to high domestic production, there is negligible import of polyester for zipper
making. The zip fastener tape can constitute anything between 1% to 10% of the zipper’s value
depending on the type of slider and puller used. On an average it is higher for polyester zippers and
lower for metallic zippers.
Applications
The usage norm for zip fastener tapes for different types of zippers is:
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1.
L type coil Trousers, Skirts
2. Spiral coil Trousers, Skirts, Jackets, Shoes, Luggage, bags
3. Invisible zippers Ladies dresses, Leather shoes, skirts
4. Plastic zippers Track suits, T shirts, Men’s shirts, Jackets
Denim , Cotton trousers, Jackets, Industrial
5. Metallic zippers wears, Tents, Shoes
The market of zip fastening tape has grown at over 10% per annum during the last five years driven by
the growing market for jeans and trousers. While other apparels have grown in single digits, the trouser
market of India has grown by a phenomenal 22% during the last five years, driving the demand for zip
fastening tapes. While the market for apparels is a matured market and is expected to grow by about 5%
to 10% annually, the increasing demand in soft luggage, growing preference for leather boots and
purses would help the market grow in the coming years.
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Impediments
Use of normal fabric as fastening tape in un-organised industry – In the un-organised zipper
industry of India, which accounts for close to 80% of zipper production, cost is a major factor.
Hence to compete, many players use the normal fabric instead of the technical textile zip
fastening fabric in zippers. With little awareness about the zip fastening fabric and very small
share of the fabric in over all zipper, most such replacement go un-questioned.
The domestic market for zip fasteners in India is expected to grow at 8% driven by the increasing
requirement in apparel and soft luggage category. The export demand for zip fastener tapes is mainly
driven by increasing exports of zippers, is expected to grow at 12%.
Key Manufacturers
There are only a few major players in the zipper industry of India with close to 80% of the domestic
zipper market being catered by the un-organised players as per industry estimates. In the organised
segment YKK India Pvt. Ltd. Is the largest player catering to close to 70% of the total organised market.
Other major players being Madura Coats, Optics Zippers, Ideal Zippers and Tex Corp Pvt. Ltd. These
organised players mainly play in the Ready to wear garment section and Jackets section of the apparel
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industry and with exports from India, 90% of which is from organised sector. On the other hand, the vast
luggage, bags, furnishing and ready to stitch segment is catered mainly by the un-organised small
players.
Imports
9607 Others 96071190
Zip fasteners 96071910
Rs. 3
Slide fasteners made of others - 96071990 Crore*
others
Parts of slide fasteners 96072000
Exports
9607 Others 96071190
Zip fasteners 96071910
Rs. 20
Slide fasteners made of others - 96071990 Crore*
others
Parts of slide fasteners 96072000
Source: IMaCS analysis, DGCIS
*Above figures have been arrived at by calculating zipper export and imports and taking at 15% share of the value as the value of zipper tape as
per industry norm.
The export import trend for zipper fastener tape is as shown in the exhibit below:
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Final report on Baseline Survey of Technical Textiles in India
Exports Imports
25 8 7
20
20 6
in Rs. crore
in Rs. crore
15
4 3
10
5 2
1.5
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries exporting zippers and zipper fastener tapes into India are:
1. China
2. Hong Kong
3. Turkey
4. Taiwan
5. Japan
Out of these countries China/Hong Kong account for 86% of exports into India.
The top countries to which we export zippers and zip fastening tapes are:
1. Bangladesh
2. Pakistan
3. Sri Lanka
4. Egypt
5. Vietnam
Quality Standards
The main quality standards applicable for the zip fasteners in India are: IS 8894/3184/4829. Other
international standards are JIS-S3015 and ASTM D2061-1998
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Elastic narrow fabrics are used as an input to the garments to provide elasticity to the fabric wherever
required. It is an important input to the undergarment industry and are commonly used in other
garments i.e. shorts, jackets and skirts, moulded luggage, baby diapers, sports goods, medical goods,
etc.
Product characteristics
Elastic narrow fabrics are made from an elastomeric yarn and yarns made from cotton, polyester and
nylon. More than 3000 different varieties of elastic fabrics are manufactured however, based on
manufacturing technology they can be classified as woven and knitted. The fabric is expected to have
the following properties
Stretch-ability
Shrink resistance
Durability to regular wash
Soft feel
Knitted elastic tapes are generally available in widths 8 mm, 12 mm, 20 mm and 25 mm. Woven elastic
tapes range in widths 25 mm, 32 mm and 38 mm. These elastic tapes are primarily used for
undergarments. The narrow fabric is made with or without logo along the length depending on
customer’s requirement.
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The market of elastic narrow fabric has grown at over 10% during the last five years. The major part of
this growth can be attributed to the domestic market which has grown by 18%, while the export market
has been declining at 13% y-o-y. Domestic market has also seen volume growth of 21% indicating the
growing demand of elastic fabric in Indian manufacturing sector.
Key Manufacturers
The manufacturing capacity for elastic narrow fabric in India is highly fragmented, with only a very few
large players. Spica Elastic Private Limited is the largest manufacturer of narrow elastic fabrics in India
with installed capacity of 18 million metres of narrow fabrics per month. The company has vertically
integrated production facilities and manufactures broad range of products including men’s jacquard
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elastics for briefs and boxers, men’s plain elastics for briefs and boxers, bra strap elastics and ladies
panty elastics in 100% Cotton, Nylon and Polyester. In addition to Spica other key players in the
organised sector, these are:
Sky Industries
B R Elastic
Siddhartha Filaments
Premco Global
Tulip Elastic
Agarwal elastic
MP tapes
JV tapes
Clifton tapes
Kumar Elastics
Kohinoor elastics
Balaji tapes
The above mentioned players account for 45% to 50% of elastic narrow fabric production in India.
The market for exports has seen a decline of 13% during the last five years and is currently pegged at Rs.
90 Crore as compared to Rs. 155 Crore in 2007-08. The table below gives details of import and export
HS codes used for international trade.
Imports
5806 & 5808 58061000 Rs. 91 Crore
narrow woven pile fabrics (includes terry
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Final report on Baseline Survey of Technical Textiles in India
badges - others
braids in the piece; ornamental trimmings
in the piece, without embroidery, other
than knitted or crocheted; tassels,
pompons and similar articles of other
58089090
materials - others
*source: IMaCS analysis, DGCIS
The export import trend for elastic narrow fabric is as shown in the exhibit below:
Exports Imports
200 100 91
155
150 80 65
in Rs. crore
100
90 in Rs. crore 60
40
50 20
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries from where elastic narrow fabrics are imported into India are:
6. Hong Kong
7. Sri Lanka
8. China
9. France
10. Germany
Amongst these Hong Kong and Sri Lanka account for majority of imports, with China slowly catching up.
The major countries to which elastic narrow fabrics are exported to are:
6. Vietnam
7. Sri Lanka
8. Bangladesh
9. Pakistan
10. Jordon
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Final report on Baseline Survey of Technical Textiles in India
Amongst these, Vietnam and Bangladesh are the key importing countries of elastic narrow fabric from
India accounting for over 70% of total Indian exports.
Machinery details
The key machinery suppliers in India are:
Company Machines supplied
Trikso India Machineries, High Speed Needle Looms
Ahmedabad Festooning machine
Warping Machine
Elastic finishing machine
Measuring & spool winding machine
Susmatex Machinery Electric Jacquard For Narrow Fabric Loom
Ltd., Ahmedabad Needle Loom
Warping Machine
Quality Standards
In absence of any set parameter the manufacturer of the elastic narrow fabric usually follows the
breaking strength and elongation specifications given by the customer.
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Velcro is a brand name of the fabric hook-and-loop fasteners however today it is used as a generic term
for the product hook & loop tape fasteners. Hook and loop (H&L) fasteners consist of a combination of
two separate woven tapes, one called as hook tape and the other as loop tape. The tapes display
excellent fastening properties when placed in contact with each other and thus offer hundreds of
potential closure systems (fastening applications) for a wide range of applications.
Product Characteristics
H&L fasteners are generally made of Nylon and Polyester. The product is available in width ranging from
12 mm to 125 mm and length of 25 meters though it can be produced in any length depending upon the
customer’s requirement. The H&L fastener of 1 meter length and 25 mm of width, weighs 7.5 grams.
Applications and consumption norms
H&L fasteners are easy to use, safe and maintenance free. The effectiveness of the fastener is
maintained even after repeated fastening and unfastening. Thus, the product has achieved good
penetration in various application areas. H&L fasteners find application in industries such as:
Leather garments/furnishings
Surgical and orthopaedic apparatus
Shoes and footwear manufacturing
Luggage/bag manufacturers
Toys
Plastic goods
Automobile upholstery and various other industry segments.
The consumption norm and requirement of hook and loop fastener in different applications has been
shown in the exhibit below:
Exhibit 257: Consumption norms for H & L fasteners
Application Consumption norm for H & L fastener
Shoes 5 to 15 cm
Defense clothing 50 to 75 cm
Automobile 50 to 100 cm
Saddlery 75 to 100 cm
Netting Equivalent to the perimeter of the net
Bags Varies from 5 to 50 depending on the product
Cushion cover 5 to 25 cm
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In addition to the above mentioned common applications hook and loop fastener was used to hold
together a human heart during the first artificial heart surgery. It is also used in nuclear power plants
and army tanks to hold flashlights to walls. Cars use it to bond headliners, floor mats and speaker
covers. It is used in the home when pleating draperies, holding carpets in place and attaching
upholstery, among many other things. It closes backpacks, briefcases and Trapper Keepers, secures
pockets and holds disposable diapers on babies. It is used in surfboard leashes and orthopaedic braces.
H&L fasteners made of Teflon loops, polyester hooks, and glass backing is used on space shuttles.
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Key Manufacturers
The manufacturing of hook and loop in India is mostly done by a few large players in the organised
sector. Sky industries Pvt. Ltd. is the largest manufacturer of hook and loop fasteners in India
commanding more than 50% share of total production. It has a production capacity of 103 million
metres. Other key players are:
Siddhartha Filaments Pvt. Ltd.
Magic fasteners Pvt. Ltd.
Imports
5806 & 5808 Narrow woven pile fabrics(including terry 58061000
twilling & similar terry fabrics)and chenille
fabrics
Narrow fabrics consisting of warp without 58063190 Rs. 43
weft assembled by means of an adhesive of Crore
other textile materials of cotton - others -
narrow fabrics etc, other
Narrow fabrics consisting of warp without 58063200
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The export import trend for hook and loop fasteners is as shown in the exhibit below:
Exports Imports
6 5.5 50 43
5 40
in Rs. crore
in Rs. crore
4
30
3
20
2 1 9
1 10
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries from where hook and loop fasteners are imported into India are:
1. Vietnam
2. Hong Kong
3. China
4. USA
5. Malaysia
Amongst these, Vietnam alone accounts for over 50% of total imports.
On the export side the major countries to which the product is exported to are:
1. USA
2. Canada
3. Denmark
4. Germany
5. Netherland
Amongst these, USA and Canada account for over 85% of total exports from India.
Machinery details
The Hi speed needle looms used for making H&L fasteners are mainly supplied by KY Taiwan and
Mueller
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Quality Standards
The main quality standards applicable to hook and loop fasteners are:
IS-8156-1994
Oeko-Tex Standard 100 (Product Class II)
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Labels
Label is a piece of material attached to an object to show its contents, ownership, use or destination.
Labels are used in garments, home furnishing, stuffed toys, soft luggage, shoes etc. Though
manufacturers use different type of labels to create a distinct identity,
Product characteristics
There are two primary categories of labels – Printed and Woven. Printed labels are often printed on
materials such as satin, acetate, polyester, nylon and cotton twill. These labels are available in a variety
of sizes, colours, and printing options. Printed labels though inexpensive, are unable to withstand the
standard wear. These labels fade either through washing or as a result of skin oils reacting with the print
which reduces the branding aspect of the label. Woven Labels also available in a variety of finishes and
fabric choices i.e. damask, semi-damask, satin, and taffeta. Woven labels have better durability to
regular wearing and cleanings. Amongst the variety of woven labels damask and damask mixed fabrics
are the most reliable and comfortable labels. Damask is a tighter weave fabric that remains soft even
with finished edges and provides the best finish with a smoothness that reflects style and comfort and
thus, is the most preferred amongst quality conscious customers. Semi-damask has many qualities of
damask at a slightly lower price point and hence, is a mid line choice when it comes to labels. Satin is the
most popular choice but the fabric is thin and can snag easily. Taffeta is stiffer than satin and can stand
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up to a bit more snagging. However, with both satin and taffeta the finished edges of the labels can be
stiff, leading to a prickly feeling.
Clothing labels come in a variety of styles. The product is available in the following formats:
Continuous tape in Roll Form
Cut Seal
Cut Fold in End fold, Centrefold and Mitre fold
Filled / Stuffed labels
Die-cut / Laser cut labels
Ready-to –stick labels (backside double adhesive tape)
Application
Labels have major application in garments where the labels are expected to have smooth feel and
durability to regular wear and washing as well as they should not snag
In addition, labels are also used for shoes, soft toys, luggage, etc. The usage of labels in these
applications is around 20% of the total usage.
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The total market of interlining fabric has grown at 6% y-o-y during the last five years. The market has
grown uniformly with both domestic as well as exports growing stably at 6% and 7% respectively.
However, the growth in domestic market is more because of inflation with the volume of sales growing
by just 2% on a y-o-y basis.
Key Manufacturers
Indian Woven-labels industry is concentrated in the several key cities like Bangalore, Delhi, Tirupur,
Mumbai, Ahmedabad, Kolkata and other cities of North and North-east.
Key manufacturers of labels are:
K K Non woven
Premco Global
Arex Industries
Uniroyal India
Unique Tags
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Imports
5801 & 5806 Woven pile fabrics and 58012290
chenille fabrics of cotton,
other than fabrics of terry
and narrow elastic -'OTHERS
Narrow woven pile fabrics
(including terry twilling & 58061000
similar terry fabrics)and
chenille fabrics
Narrow fabrics etc, other 58063190
Narrow fabrics consisting of
warp without weft
assembled by means of an 58063990
adhesive of other textile
materials excluding labels
and badges
5807, 5808 & Woven labels badges & the 58071010
5809 like of cotton
Label badges etc of man-
made fibre woven 58071020 Rs. 94 Crore
Woven labels badges etc of
other textile materials 58071090
Other labels badges &
similar articles of felt or non- 58079010
woven
Other labels badges & similar
articles 58079090
Braids in the piece; ornamental
trimmings in the piece, without
embroidery, other than knitted 58089090
or crocheted; tassels, pompons
and similar articles - others
Woven fabrics of metal thread
and woven fabrics of metallised
yarn of heading, of a kind used
in apparel, as furnishing fabrics
58090090
or for similar purposes, not
elsewhere specified or included
Others Other made up clothing 62179090
accessories; parts of garments
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or of clothing accessories -
others and trimmings of other
textile fibres 95029100
Garments and accessories
thereof, foot-wear and
headgear for dolls representing
96062990
humans - as per 2007 HS code
Buttons, press-fasteners, snap-
fasteners and press-studs,
button moulds and other parts
of these articles; button blanks
- others
Exports
5801 & 5806 Woven pile fabrics and 58012290
chenille fabrics of cotton,
other than fabrics of terry
and narrow elastic
Narrow woven pile 58061000
fabrics(including terry
twilling & similar terry
fabrics)and chenille fabrics
Narrow fabrics etc, other 58063190
Narrow fabrics consisting of
warp without weft
assembled by means of an 58063990
adhesive of other textile
materials excluding labels
and badges - OTHERS
5807, 5808 & Woven labels badges & the 58071010 Rs. 36 Crore
5809 like of cotton
Label badges etc of man-
made fibre woven 58071020
Woven labels badges etc of
other textile materials 58071090
Other labels badges &
similar articles of felt or non- 58079010
woven
Other labels badges & similar
articles 58079090
Braids in the piece; ornamental
trimmings in the piece, without
embroidery, other than knitted 58089090
or crocheted; tassels, pompons
and similar articles - others
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The export import trend for labels and badges is as shown in the exhibit below:
Exports Imports
40 36 95 94
30 27
in Rs. crore
in Rs. crore
90
20 85
85
10
0 80
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries from where the product is imported into India are:
1. Hong Kong
2. China
3. France
4. Italy
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5. Japan
The top five countries to which the product is being exported to are:
1. Bangladesh
2. Sri Lanka
3. United Arab Emirates (UAE)
4. China
5. United Kingdom (UK)
Machinery details
The machines used for manufacturing Woven labels are:
Flexible Rapier Weaving Machines equipped with electronic jacquard
Needle Looms
Warping machines
MuCAD designing systems.
Ultrasonic slitting machine.
Cut fold machines
Laser cutting machine
Label finishing machine
Label stuffing devices
The main suppliers of these machines are
Jakob-Mueller (Switzerland)
Kong River (Hong Kong)
Willy (Italy)
Viable (USA)
AG Frick
Printed labels are made using the screen printing or offset printing technology. Machines used for
Printed labels are:
Flexo Fabric Printing Machines
Letter Press Machines
Sonic Cutting Machines
Cold Cut Machines
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Quality Standards
There are no set quality parameters for labels. However, the quality of labels depends on specific buyer
requirements since different buyers have their own standards related to product, environment, social
etc. However, wash fastness test and dimensional stability test are usually carried out for all labels.
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Final report on Baseline Survey of Technical Textiles in India
Umbrella Cloth
Umbrella fabric is a medium weight, plain weave taffeta fabric used for manufacturing Umbrellas.
Umbrellas are used primarily in rainy seasons. They are also used for protection against Sun however
such usage is majorly in regions which encounter extreme sunshine especially the regions close to the
equator. Earlier umbrellas were manufactured using cotton fabric coated with waterproofing agent.
With advent and extensive usage of synthetic material the umbrella fabric used these days is polyester
and nylon taffeta fabric.
Product characteristics
Umbrella fabric is made of polyester filament yarn or nylon filament yarn in varying constructions i.e.
150T, 160T and 190T where T indicates the thread density. The umbrella fabric is expected to be water-
proof for the rainy season, should maintain physical form during extreme ultraviolet exposure in the
summer season, and should have high tear resistance and high abrasion resistance. The GSM of
umbrella fabric typically ranges from 110 to 280 based on type of umbrella.
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Key Manufacturers
The manufacturing of umbrella fabrics is done by SME and MSME industries with very limited large scale
players. Key manufacturers of umbrella fabric in India are:
S L Banthia Industries
Coated Sales Company
Citizen Umbrella Manufacturers
Imports
5407 Unbleached umbrella cloth panel 54071014
fabrics
Bleached umbrella cloth panel 54071024
fabrics Rs. 76
Dyed umbrella cloth panel fabrics 54071034 Crore
Printed umbrella cloth panel fabrics 54071044
Other umbrella cloth panel fabrics 54071094
Exports
5407 Unbleached umbrella cloth panel 54071014
fabrics
Bleached umbrella cloth panel 54071024
fabrics Rs. 3 crore
Dyed umbrella cloth panel fabrics 54071034
Printed umbrella cloth panel fabrics 54071044
Other umbrella cloth panel fabrics 54071094
*source: IMaCS analysis, DGCIS
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The export import trend for umbrella fabrics is as shown in the exhibit below:
Exports Imports
4 100
3 80 76
3 80
in Rs. crore
in Rs. crore
60
2
40
1 20
0
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
Umbrella fabric is imported into India from two major countries – China & Taiwan. The export of
umbrella fabric from India is very small.
Quality Standards
The requirements for complete umbrella are prescribed in IS: 2920/1964.
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Sewing threads are cabled yarn made out of natural fibre or synthetic fibre used for stitching and
holding the fabric together in different applications like garments, shoes, leather products, quits and
mattresses, upholstery and any other product made of fabric or textile related items.
The history of sewing threads goes back to the very beginning of mankind, when slowly people learn to
use plant fibres and old man’s beard as thread. However, modern day thread came into existence only
in 1730 when for the first time cotton was spun by machinery in England. Later in 1955 synthetic threads
of polyester was commercially started and it spread across like wild fire becoming more popular than
traditional threads by 1970s.
Sewing threads can be made from Natural fibres like cotton as well as synthetic fibres. In Natural fibres
cotton fibre is most preferred due to its easy sew-ability, as compared to silk or linen which is much
costlier. Sewing threads from Natural fibres can be of three types –
1. Threads with soft finish – These do not require any processing and are relatively cheaper but
have low strength and high shrinkage.
2. Threads with gassed finish - The cotton sewing thread is passed through flame in high speed to
reduce the fuss and increase sheen.
3. Threads with glazed finish – These are treated with wax and a chemical to provide the glossy
finish. These have higher tensile strength and are harder. These are used for seeing of heavy
materials like tents, canvas and leather.
4. Mercerized thread – These threads are treated with caustic soda to make them smooth, long
and lustrous with high strength. These are, mostly used in cotton and other garments.
In addition to these, synthetic fibres like Nylon and Polyester are often used as threads due to their high
tensile strength, high abrasion resistance and lesser shrinkage. Most of these are missed with cotton to
create combination threads that have high strength as well as better sew-ability of cotton. Different
types of synthetic sewing threads used for common applications are:
1. Poly propylene sewing threads
2. Polyester continuous filament threads
3. 100% spun polyester threads
4. High tenacity lubricated polyester braids
5. Nylon 6 sewing threads
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Final report on Baseline Survey of Technical Textiles in India
Sewing threads for specialised and industrial uses include threads used in footwear, bags, saddler,
industrial uses in factories, high temperature and high pressure and threads for polypropylene based
shopping bags, leno bags and jumbo bags
Key Manufacturers
Key manufacturers of sewing thread in India are:
Vardhaman Mills.
Madura Coats
Precot Meridian
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Final report on Baseline Survey of Technical Textiles in India
However, when it comes to specialised sewing threads there are no major manufacturers other than
Reliance Industries. However there are many small players who provide polypropylene and polyester
based threads for use in Polypropylene woven sacks and FIBC bags. The major importer for specialised
threads is DuPont which imports both Kevlar and Nomex threads in India.
Imports
5204 Cotton thread, sewing, containing any 52041110
synthetic staple fibre
Embroidery cotton thread (HS code of
containing 85% or more by weight of
52041130
cotton: embroidery cotton thread)
Cotton sewing thread not containing any
52041140
synthetic staple fibre
Cotton sewing threads having 85% or more
52041190
of cotton by weight - others
Sewing thread containing less than 85% by
52041900
weight of cotton not put up for retail sale
Cotton thread, sewing, containing any 52042010 Rs. 300 Crore
synthetic staple fibre
HS code of put up for retail sale: cotton 52042020
thread, darning
Embroidery cotton thread (HS code of put
up for retail sale: embroidery cotton 52042030
thread)
Cotton sewing thread not containing any 52042040
synthetic staple fibre
52042090
Other cotton sewing thread
5401 Sewing thread of synthetic filaments 54011000
Sewing thread of artificial filaments 54012000
Exports
5204 Cotton thread, sewing, containing any 52041110
synthetic staple fibre
Embroidery cotton thread (HS code of Rs. 165 Crore
containing 85% or more by weight of 52041130
cotton: embroidery cotton thread)
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The export import trend for sewing threads is as shown in the exhibit below:
Exports Imports
170 165 400
300
160 300
in Rs. crore
in Rs. crore
150
140 200
140
130 100 50
120 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries from where the product is imported into India are:
1. China
2. Germany
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3. Sri Lanka
4. Italy
5. Japan
The top five countries to which the product is being exported to are:
6. United States of America (USA)
7. Brazil
8. Morocco
9. Turkey
10. Italy
Quality Standards
The relevant BIS standards are: IS 1066: 1980, IS 1376: 1998, IS 1720: 1978, IS 2196: 1985, IS 4229: 1992
, IS 9543: 1980
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8. Hometech
The Hometech segment of technical textiles comprises of the textile components used in household
applications. These products range from blinds used in the houses to the filter products used in the
vacuum cleaners. They are an important component in the mattress and pillows as well. They are made
of both natural and synthetic fibres. For example, carpet backing cloth is made from jute as well
synthetic fibres.
List of Products
The major products under the segment have been listed as under:
Fiberfil
Mattress and pillow components
Carpet backing Cloth (Jute & Synthetic)
Stuff Toys
Blinds
Filter fabrics for HVAC and Vacuum cleaner
Nonwoven wipes
Mosquito nets
Furniture fabrics and other coated fabrics
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Hometech 2012-13 (All values in Rs. Crore) 2013-14 (E) 2015-16 (P)
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Final report on Baseline Survey of Technical Textiles in India
Hometech 2012-13 (All values in Rs. Crore) 2013-14 (E) 2015-16 (P)
The market is mainly constituted by furniture fabrics having 36% share, fibre fill having 31% share with
other products having less than 10% of the total segment size. Product segment wise market share has
been shown in the exhibit below.
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Final report on Baseline Survey of Technical Textiles in India
Market size
(in Rs. 6,249 Crore)
Blinds
CBC
8.61%
3.52%
Non woven wipes
0.54%
Filter fabrics Plush fabric for
0.75% Stuffed toys
5.18%
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Final report on Baseline Survey of Technical Textiles in India
Soft toys: Indian soft toy market has a low penetration and is fast growing
with the changing landscape of urban households. The increasing
preference of soft toys for the children by parents has helped the market
grow substantially. The market is expected to grow at 15% and even the
exports present a significant opportunity, with players like Hanung making
a mark in the export market. The overall market for soft toys and plush
fabric is expected to grow at 15% per annum
Non Woven wipes for home use : Non woven wipes are a new entry into the Indian
markets and in short span of time have taken a considerable share of the market at Rs. 32 crore
growing at 26% during the last five years. The market is expected to grow at 12% during the next
three years. With only a few brands currently having a lion’s share in the market, there is a
potential for new player to enter the market.
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The detailed analysis of each product has been done in the subsequent sections.
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Fibre fill
Fibre fill is basically Polyester Staple Fibre (PSF) used as fillings for home furnishing items like
mattresses, pillows, cushions, sleeping bags, insulated quilts and garments and stuff toys.
Product characteristics
Fibrefill is available in deniers ranging from 2 to 20 however the most common types of fibrefill used for
stuffing purpose are 6 D and 15 D. The fibres are available in cut lengths of 32mm, 40mm, 44mm,
51mm, 64mm, 76mm, 88mm, 108mm and 128mm. However, the normal cut lengths used for filling are
32mm (for blow filling), 51mm and 64mm. The specification of fibrefill along with their tentative usage
has been mentioned as under:
1. For filling in Mattresses - 6 Denier to 15 Denier
2. For Carpet Manufacturers – Around 15 Deniers
3. For non woven – 40 Denier
4. For utensil cleaning applications – 70 Denier
Fibrefill can be broadly classified as based on nature of production, cross section and finish as follows
Classification of Fibre fill
Based on
Based on Cross Based on Finish
Manufacturing
section
Process
•Virgin PSF •Hollow •Siliconised
•Regenerated PSF •Solid •Non siliconised
•Conjugated PSF
Virgin fibre fill is prepared from virgin polyester produced from cracking of hydrocarbons and hence the
name. Whereas, regenerated is produced from recycled PSF produced from PET bottles re-cycling.
Reliance is the only major player of Virgin PSF in India while regenerated is produced by many small
players located mostly in Delhi/ NCR and Uttar Pradesh.
Solid and hollow is classification based on cross section. Hollow fibre fill is lighter and occupies same
area with 15% to 20% lesser weight. It is also more comfortable and softer than solid PSF and hence is
preferred over solid fibre fill which is heavier. Conjugated is the third kind of fibre fill which is slowly
gaining market due to its longer life and very comfortable feel. Currently only Reliance supplies
conjugated fibrefill under is brand Recron.
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Key Applications
The common applications for fibrefill is mostly as filling for mattresses, pillows, cushions, soft toys and
winter wears like jackets. While Cotton has been the traditional filling material being used in India,
fibrefill has many advantages over cotton and hence is slowly gaining market over cotton fillings. These
are:
Better filling and greater softness than cotton and other fibres of equivalent weight. The filling
quantity required with fibrefill is 70-80 % of the filling quantity with cotton
Moisture and mildew resistance which avoids infestation. Hence fibrefill has a much longer life
as compared to cotton.
Enhanced air circulation (especially for hollow PSF)
Better bounce and does not become flat with repeated usage.
Durability
Washability (hollow PSF retain bulk and shape after wash)
Fibrefill is not affected by moisture and hence there are lesser chances of an infection through
fibrefill. Along with this, lower weight of conjugated fibre fill makes it the most suitable filling for
soft toys.
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Final report on Baseline Survey of Technical Textiles in India
cartoon characters. With the growth rate of soft toy industry expected at 20%, fibre fill demand
would also increase hand in hand with it.
Impediments
Usage of cotton as substitute to fibrefill – Although market for fibre fill is growing, cotton still
remains as the most preferred filler in the rural areas, hence creating a barrier for expansion of
fibre fill in the vast rural market.
Higher demand for Polyester yarn - As fibre fill and polyester yarn can both be produced from
PSF. The higher demand and better returns in the yarn industry is a major deterrence for fibre
fill, as many manufacturers provide preference to production of polyester yarn as compared to
fibre fill.
The domestic market of PSF fibrefill is expected to grow at around 20% per annum during the next
three years, owing to increasing preference of soft toys and mattresses and pillows. The exports are
also expected to grow at 15% during the same period as key players like Reliance are planning to
add capacities to cater to both domestic and export markets.
Key Manufacturers
Key manufacturers of fibre fill in India are:
Reliance Industries Ltd
Ganesha Ecosphere Pvt. Ltd
Nirmal Fibres
KK Fibres
Imports
5503 Man-made staple fibres, Synthetic staple 5503200
fibres, not carded, combed or otherwise
Insignificant
processed for spinning. -Of polyesters
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Final report on Baseline Survey of Technical Textiles in India
Exports
5503 Man-made staple fibres, Synthetic staple 5503200
fibres, not carded, combed or otherwise
Rs. 130 Crore
processed for spinning. -Of polyesters
The export import trend for fibrefill is as shown in the exhibit below:
Exports
150 130
in Rs. crore
100
60
50
0
2007-08 2012-13
Exports
China is the only country having a significant share in Nation’s fibre fill imports. The major countries
where fibrefill is exported from India are:
1. United States of America (USA)
2. Morocco
3. Portugal
4. Belgium
5. Israel
Quality Standards
There are no set quality standards for fibrefill in the BIS
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Ticking fabrics
A mattress is a mat or pad usually placed atop a bed. Mattresses can be broadly classified as:
Foam mattresses
Coir mattresses
Spring mattresses
Mattresses are made of a filling material like coir, foam etc which provides support to the body.
Traditional Indian mattresses are thick quilts made up of cotton stuffing. The protective fabric cover
which encases the mattress is called ticking. Ticking fabric holds the filling material in place. It is usually
made of cotton and comes in a wide variety of colours and styles. The GSM of the fabric varies from 80
to 200.
Product Characteristics
The typical sizes of mattresses are given in the following table:
Mattress sizes
Class Dimensions in inches Class Dimensions in inches
72"X30" 72"X60"
Divan 75"X30" Queen 75"X60"
78"X30" 78"X60"
72"X36" 72"X72"
Single 75"X36" King 75"X72"
78"X36" 78"X72"
72"X48"
Twin 75"X48"
78"X48"
The most commonly available mattresses are 72” X 36” in Northern India and 78” X 36” in rest of the
country. The typical value and quantity wise break up of a mattress is given in the following table.
Raw Material % by Value Average Weight per Mattress
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Final report on Baseline Survey of Technical Textiles in India
Pillows can be made of variety of filling material like cotton, feathers and foam etc. Pillows are available
in variety of sizes i.e. 21''X14’’, 24’’X16’’ and 26’’X17''. The ticking fabric used for pillow is also generally
made of cotton with a GSM lesser than that of the fabrics used for mattresses.
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Final report on Baseline Survey of Technical Textiles in India
the benefits of ticking fabric over normal fabric is another reason why local manufacturers often go for
normal fabric in order to reduce manufacturing costs. Growth of the organised sector with proper
awareness about ticking fabric is expected to drive the market in the coming future. The domestic
market is expected to grow at 10% per annum during the next three years.
Key Manufacturers
The largest manufacturer of ticking fabrics in India is Global Textile Alliance – GTA. Besides GTA the
industry is constituted by mostly Small scale players.
Imports
5208 & 5209 Bed ticking - domestic (HS Code of Plain
weave (85% cotton by wt .), weighing more 52083250
than 100 g/m2 but less than 200 g/m2)
HS Code of Plain weave, weighing not more 52084140
than 100 g/m2: Bed ticking, domestic
Bed ticking - domestic (HS Code of Plain
weave, weighing more than 100 g/m2: Bed
52084250
ticking, domestic)
52084330
Bed ticking, domestic
Plain weave: Bed ticking, domestic
(Harmonized Codes of Woven fabrics of
cotton, containing 85% or more by weight of 52095160
cotton, weighing more than 200 g/m2) -
5305 HS Code of Coconut, abaca (Manila hemp or
Musa textiles Nee), ramie and other
vegetable textile fibres, not elsewhere
specified or included, raw or processed but 53050020
not spun; two, noils and waste of these
fibres (including yarn waste and garneted
stock): Coir mattress fibre
53050030
Curled coir fibre/machine twisted fibre
6306 Pneumatic mattresses 63064000
Pneumatic mattresses of cotton 63064100
Pneumatic mattresses of other textile 63064900
material
Exports
5208 & 5209 52083250 -
Bed ticking - domestic (HS Code of Plain
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Final report on Baseline Survey of Technical Textiles in India
Quality Standards
The relevant BIS standards are given in the following table
Exhibit 281: Standards for Mattresses
BIS Code Description
Specification for Flexible Polyurethane Foam for
IS 7933: 1975 Domestic Mattresses
IS 9491: 1980 Specification for mattress, air
Code of practice for packaging thermal insulation
materials: Part 1 Slabs, mattresses and pipe-sections
IS 13013: Part 1: 1990 made of fibrous materials
IS 13489: 2000 Textiles - Bed Mattress - Specification
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A carpet is any loom-woven, felted textile or grass floor covering. The global carpet market for domestic
and industrial end use is dominated by several varieties of carpet such as Hand Knotted Carpets, Hand
Woven Carpets, Tufted carpets; Needle felt carpets, Flat weave carpets, etc. Carpet Backing Cloth (CBC)
is used as the backing material for both woven and tufted carpets as depicted in the figure below:
CBC is generally classified into two categories:
Primary Carpet backing: The base fabric on which pile yarns are tufted and anchored to make a
carpet
Secondary Carpet backing: Fabric bonded on the backside of the carpet forming an underlay.
Primary backing is used for making the carpet in which yarn is woven or tufted. Carpet after being dyed
is sent for secondary backing. Here the surface is smoothened and backing is applied. Latex is applied on
the back of the carpet by passing the carpet through the puddle of latex. Latex is forced down by the
blade around all the yarn on the back of the carpet, which locks the yarn into the backing. A second coat
of latex is applied thereafter which holds the secondary backing onto the tufted material. The secondary
backing provides dimensional stability while locking individual tufts in place.
Product Characteristics
Primary backing is manufactured mainly from synthetic fabric. Secondary backing is made of both jute
and woven polypropylene. Jute carpet backing cloth is approximately 104" wide with gsm varying
between 180 and 407. Jute backing has certain limitations such as potential for browning and rotting.
Thus, the secondary backings used today are majorly woven polypropylene made of a leno weave of slit
film and spun olefin yarns that forms a stretchable secondary backing fabric. Synthetic carpet backing
cloth is available in many varieties of which some are:
Application Fabric characteristics
spun polyester warp, spun polyester
Primary Backing Fabric weft; 40 ends per 10 cm and 40 picks 149 gsm
per 10 cm
spun polyester warp, spun polyester
Primary Backing Fabric weft; 70 ends per 10 cm and 70 picks 266 gsm
per 10 cm
polypropylene warp, acrylic weft; 32
Secondary Backing
ends per 10 cm and 40 picks per 10 cm 78 gsm
Fabric
weft
Secondary Backing cotton yarn nm 40/2 warp, nm 3.6/1 135 gsm
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Carpet backings without latex are also being produced by some manufacturers. This system eliminates
de-lamination and thus, such carpets are light weight, more flexible, easier to install and can be recycled
easily. This also eliminates the "new carpet odour".
The market for CBC has de- grown by 6% because CBC is no longer used as primary backing for the
carpets.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
Key manufacturers of CBC are Auckland International, Gloster Jute Mills, Chev-Jute and Champadany
Industries Limited. Besides these are a number of SME Players in the industry.
Imports
5301 Woven fabrics of jute or of other 53011011
textile bast fibres excluding flax, true
Hemp & Ramie
5407 Woven fabrics of synthetic filament 54072010 Rs. 3 Crore
yarn, including woven fabrics
obtained from materials of 67
decitex or more
Exports
5301 Woven fabrics of jute or of other 53011011
textile bast fibres excluding flax, true
Hemp & Ramie
5407 Woven fabrics of synthetic filament 54072010 -
yarn, including woven fabrics
obtained from materials of 67
decitex or more
*source: IMaCS analysis, DGCIS
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The export import trend for carpet backing cloth is as shown in the exhibit below:
Imports
6 5.5
5
in Rs. crore
4 3
3
2
1
0
2007-08 2012-13
Imports
While exports from India is negligible,, carpet backing cloth has been imported in small quantities mostly
from Saudi Arabia, which is the only major exporter of carpet backing cloth to India.
Quality Standards
There are no set quality parameters for carpet backing cloth.
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Stuff toys
Stuff toys are soft knitted fabrics in different appealing shapes filled with either cotton or fibre fill. These
are usually available in shape of some cartoon characters or in shape of animals and plants appealing
mainly to kids in lower age group. These are often used as a decorative at homes.
Product Characteristics
The outer fabric is generally made of fur, fleece or flock fabric with most of the fillings of fibrefill, paper
foam or cotton depending on the costing. The stuffed toys come in a variety of sizes varying from 6 cm
to 200 cm with a price range from Rs. 50 to a few thousands based on the construct and material used
as filling and fabric.
The market has grown at 27% owing to the increasing preference for life style products.
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Key Manufacturers
Hanung toys and Textiles is the largest manufacturer of stuffed toys producing 27.5 million pieces per
annum. Besides Hanung players like Pal plush and Archie also manufacture stuff toys.
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Imports
9503 DOLLS OF WOOD (HS Code of Tricycles, scooters,
pedal cars and similar wheeled toys; dolls' carriages;
dolls; other toys; reduced-size (""scale"") models and
similar recreational models, working or not; puzzles 95030010
of all kinds: Of wood)
DOLLS OF PLASTIC (HS Code of Tricycles, scooters,
pedal cars and similar wheeled toys; dolls' carriages;
dolls; other toys; reduced-size (""scale"") models and
similar recreational models, working or not; puzzles 95030030
of all kinds: of plastic)
OTHER -HS Codes of Other toys; reduced-size
(“scale”) models and similar recreational models, 95030090
working or not; puzzles of all kinds Rs. 23
HS code of stuffed toys -(Family head - Tricycles, Crore*
scooters, pedal cars and similar wheeled toys; dolls'
carriages; dolls; other toys; reduced-size (""scale"")
models and similar recreational models, working or 95034100
not; puzzles of all kinds)
others -HS Codes of Other toys; reduced-size
(“scale”) models and similar recreational models,
95034990
working or not; puzzles of all kinds
Toys, games and sports requisites; parts and
accessories there of - Festive, carnival or other
entertainment articles, including conjuring tricks and
novelty jokes. In Particular Articles for Christmas 95051000
festivities - 'ARTICLES FOR CHRISTMAS FESTIVITIES
Exports
9503 DOLLS OF WOOD (HS Code of Tricycles, scooters,
pedal cars and similar wheeled toys; dolls' carriages;
dolls; other toys; reduced-size (""scale"") models and
similar recreational models, working or not; puzzles
95030010
of all kinds: Of wood)
Rs. 405
DOLLS OF PLASTIC (HS Code of Tricycles, scooters,
pedal cars and similar wheeled toys; dolls' carriages; Crore
dolls; other toys; reduced-size (""scale"") models and
similar recreational models, working or not; puzzles 95030030
of all kinds: of plastic)
OTHER -HS Codes of Other toys; reduced-size 95030090
(“scale”) models and similar recreational models,
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The export import trend for stuff toys is as shown in the exhibit below:
Exports Imports
500 10
405 8
400 8
in Rs. crore
in Rs. crore
5.5
300 6
200 4
100 2
1.5
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries from where the product is imported into India are:
1. China
2. United States of America (USA)
3. United Kingdom (UK)
4. Japan
5. Germany
The top five countries to which the product is being exported to are:
1. United States of America (USA)
2. Denmark
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3. Canada
4. Australia
5. United Kingdom
However, most of the exports occur in the form of finished stuff toys and not of the plush fabric.
Quality Standards
The stuffed toys should be Azo free and also free from harmful substances like lead and cadmium which
can be very harmful to the kids. The quality standards applicable to stuffed toys are:
BIS Code Description
Safety Requirements for Toys - Part 1: Safety
IS 9873: Part 1: 2001 Aspects related to Mechanical and Physical
Properties
Safety Requirements for Toys - Part 2:
IS 9873: Part 2: 1999
Flammability Requirements
Safety Requirements for Toys - Part 3: Migration
IS 9873: Part 3: 1999
of Certain Elements
In addition, the standards applicable to the toy industry are EN-71, ASTM, BS-5665, AS1647, CPSC etc.
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Final report on Baseline Survey of Technical Textiles in India
Window blinds are blinds used for covering and shading of windows so as to allow optimum amount of
light as required. These are substitute of curtains made up of blind fabric, threads and supporters made
of wood, metal or plastic components. The fabric used in blinds is termed as blind fabric and it is the
technical textile component of the window blind. These fabric special properties of temperature control,
opacity and or fire retarding properties either due to the virtue of the raw material used or through
technical coatings on the fabric.
Product Characteristics
The blind fabric is then fabricated into strips of 25 cm width which are used along with slate and string
to prepare the final blind. These strips can be cut to any length based on the requirement. Window
blinds are mainly of three types:
1. Vertical blinds – these have longitudinal strips of fabrics which can be rotated to up to 90 degree
for exposure of light. These are now less commonly used and are quickly being replaced by roller
blind which is in fashion.
2. Roller blinds: - These have horizontal strips of blind fabrics supported by strings. These are now
commonly used due to its ease of operation and better lighting.
3. Venetian blinds – Venetian blinds are window blinds have wood strips instead of fabrics. These
are commonly used for aesthetic places like restaurants.
Blinds are made of variety of materials; the material chosen depends on the aesthetic and functionality
required. The desired functional performance include light and glare control, desired outside view, ease
in handling and maintenance, acoustic performance, etc. The most common window blinds are Slat
blinds, which consist of many horizontal slats, usually of metal or vinyl, connected with string in such a
way that they can be rotated to allow light to pass between the slats, rotated up to about 170 degrees
to hide the light, or pulled up so that the entire window is clear. Vertical blinds consist of slats of
stiffened fabric, plastic, or metal hanging by one end from a track. Like the horizontal versions, the slats
can be rotated 90 degrees to allow light to pass through or to fold up on one side of a door or window.
Vertical blinds exhibit better control over the extent of natural or exterior light entering the room
because of the ability of slats to close tightly.
Venetian blinds have horizontal slats, one slat above another. They are suspended by strips of cloth
called tapes or by cords which are able to tip them each at the same time up to 180 degrees. There are
also lift cords passing through holes in each slat. When these cords are pulled, the bottom of the blind
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Final report on Baseline Survey of Technical Textiles in India
moves upward causing slats to rest on each other as the blind is raised. Venetian blinds are basic slatted
blinds made of metal or plastic; wooden slats are sometimes used but these are usually referred to as
wood blinds or bamboo blinds. Slat width varies between 16 mm and 120 mm, the most common width
being 50 mm.
Other varieties of window blinds include Mini blinds (venetian blinds with very narrow slats usually 25
mm wide), Micro blinds (with slats usually 12 mm wide), Louvers (fabric or poly vinyl), Jalousies, Brise
Soleil, Holland blinds, Pleated blinds, Honeycomb blinds (similar to pleated shades except that there are
two or more layers joined at the pleats to form compartments that trap air, providing insulation),
Roman shades, and roller shades. The Louvers vary in width from 50 mm to 125 mm, but the most
popular ones are the 100 mm louvers.
Key Manufacturers
Key manufacturer of blind fabrics in India are Hunter Douglas India, Alps Industries, Mac Decor and
Aerolux India Ltd
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Imports
5407 Woven fabrics obtained from high tenacity 54071029
yarn of nylon or other polyamides or of
polyesters - bleached other polyester fabrics
5806 narrow fabrics consisting of warp without weft 58063190
assembled by means of an adhesive (bolducs).-
Rs. 1 Crore
Of cotton - 'narrow fabrics etc, other of cotton
7019 HS Codes of Glass fibres (including glass wool) 70195900
and articles thereof (for example, yarn, woven
fabrics) Slivers, roving, yarn and chopped
strands - made of 'other woven fabrics
Exports
5407 Woven fabrics obtained from high tenacity 54071029
yarn of nylon or other polyamides or of
polyesters - bleached other polyester fabrics
-
5806 narrow fabrics consisting of warp without weft 58063190
assembled by means of an adhesive (bolducs).-
Of cotton - 'narrow fabrics etc, other of cotton
7019 HS Codes of Glass fibres (including glass wool) 70195900
and articles thereof (for example, yarn, woven
fabrics) Slivers, roving, yarn and chopped
strands - made of 'other woven fabrics
*source: IMaCS analysis, DGCIS
The export import trend for blind fabrics is as shown in the exhibit below:
Imports
10 9
8
in Rs. crore
6
4
2 1
0
2007-08 2012-13
Imports
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The top countries from where the product is imported into India are:
1. China
2. United States of America (USA)
3. Republic of Korea
4. Malaysia
Export of blind fabrics from India is insignificant
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Filter fabrics are used in home products like air conditioning, vacuum cleaner and HVAC – Heating
Ventilation and Air Conditioning System, commonly known as Air Handling units (AHU). AHU is used to
provide cooling and heating solutions for large spaces like offices, shopping malls, institutions, etc.
The HVAC filters include pre filters, medium efficiency filters and or High Efficiency Particulate Air
(HEPA) filters. HEPA filters are high efficiency filters capable of removing 99.97% of airborne particles of
0.3 micrometers (µm) diameter. Filters capable of removing 99.999% of dust, pollen, moulds, bacteria
and any airborne particles of size 120 nana metres or larger from the air are categorised as ULPA or
Ultra Low Penetration Air filter
Vacuum cleaners have a filter to remove the dust from the exhaust air. The dust is collected in a paper
bag which can be disposed off. Some of the vacuum cleaners also use HEPA filters.
Product Characteristics
Filter media used in air filters are nonwoven fabrics laid perpendicular to the air flow to arrest the solid
particulate matter. Air filters can be either mechanical filters or electrostatic filters (electro statically
enhanced filters). Most of the filters fall under the category of mechanical filters and depend on four
primary filtration mechanisms - sieving, impaction, interception, and diffusion. Filters are characterized
by their filtration efficiency, MERV rating and Micron size.
Filtration efficiency: Filtration efficiency can be calculated using the following formula
Filter Efficiency = 1 - Particles Downstream
Particles Upstream
MERV Rating or Minimum Efficiency Reporting Value is a number from 1 to 16 that is relative to an air
filter’s efficiency. The higher the MERV, the more efficient the air filter is. A higher MERV creates more
resistance to airflow because the filter media becomes denser as efficiency increases. The table below
gives the application areas of various types of filters.
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Final report on Baseline Survey of Technical Textiles in India
95% >14 Final filter in hospital and other clean room HVAC systems.
25% >6 Pleated panel filters, used in office environments, and as pre-filters.
Micron size: The micron size is indicative of the size of particles which can be removed by a particular
type of filter. Based on this filters can be classified as follows:
Exhibit 292: Filter fabric classification
Micron size Classification
>10 Pre filter
5 to 10 Medium efficiency filters
<5 High efficiency filters
The filter media should have appropriate anti static properties to prevent build up of static charge due
to dust particles which can lead to an explosion. The pre filters are generally re-usable as they can be
washed when the filter medium gets choked. The HEPA filters on the other hand are disposable type.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
The major manufacturers of split and window type air conditioners are LG, Samsung, Videocon, Voltas,
Blue star etc .Blue star and Voltas are also the leaders in centralized air conditioning industry with Blue
star having a market share of around 30%. Some of the major manufacturers of Air filtration products
are
Khosla Profils Pvt. Ltd.
Thermadyne Private Limited (Faridabad),
Spectrum Filtration Pvt. Ltd (Kolkata),
Anfilco Limited(Gurgaon),
CRE Industries (Delhi),
John Fowler (Bangalore)
The filter manufacturers source the filter media from outside. Nonwoven filter media requirement is
primarily met by imports. Some of the indigenous manufacturers /suppliers are
Dinesh Mills,
Supreme Nonwoven,
Mech Tech Industries (Ahmedabad),
Biyani Industrial Fabrics (Indore)
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Imports
man-made filament weighing 56031300
between 70g/sqm and 150g/sqm
other filament weighing >150g/sqm
5603 (HS codes of nonwovens, whether or Rs. 7 Crore
not impregnated, coated, covered or 56039400
laminated- HS code for manmade
filament )
*source: IMaCS analysis, DGCIS
The export import trend for filter fabrics is as shown in the exhibit below:
Imports
15
12
in Rs. crore
10
7
0
2007-08 2012-13
Imports
The top countries from where the product is imported into India are:
1. Germany
2. China
3. United States of America (USA)
4. Republic of Korea
5. Taiwan
Export of filter fabrics from India is insignificant
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Quality Standards
The relevant BIS standards is
Exhibit 296: Quality Standards - Filter fabrics
Standard Description
Method of testing panel type air filters for air conditioning and
IS 7613: 1975 ventilation purposes
The American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) standards are
also relevant for the Indian market.
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A wipe is a small piece of cloth used for the purpose of cleansing or disinfecting. Wipes could be woven,
knitted or nonwoven. Nonwoven wipes have recently gained popularity on account of their excellent
absorption and softness. The product is available as dry wipe as well as wet wipe wherein the nonwoven
fabric is impregnated with a solution.
Wet wipes are designed for specific application e.g. Baby wipes, Facial wipes, Cleansing wipes, Hand &
body wipes, Moist towelettes, Personal hygiene wipes, Feminine hygiene wipes, Antibacterial wipes and
Medicated wipes. The usage of baby wipes is well accepted as a convenient, portable, hygienic way to
keep babies clean. Antibacterial wipes help to sanitize shopping trolleys, restaurant tables, etc. to
reduce the exposure to germs. They also provide an easy way to maintain clean hands more effectively.
Personal care wipes are specifically designed to carry cleansing crèmes with specific ingredients to help
remove makeup. Wipes also find application in manufacturing and service industries especially in food
service and health care. The success of nonwoven wipes is driven by their ease-of-use, disposability,
portability and reduced risk of cross-contamination.
Product Characteristics
Non-woven wipes are made from viscose, polyester and polypropylene and are available in variety of
sizes ranging from 2 X 5 square cm to 30 X 40 square cm. Majority of nonwoven wipes are manufactured
by Spun lace technology. The wipes are expected to have the following properties:
Smooth and soft texture
Good absorbance characteristics
Good moisture retention properties
These wipes usually come in a pack of 80 wipes.
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Final report on Baseline Survey of Technical Textiles in India
The market of wipes has grown by 14% over the last five years. However, it is only within last one year
that many new players have come into the market by setting u their own production facilities in for non
woven wipes.
Key Manufacturers
Ginni Filaments is the largest manufacturer of non woven wipes in India. Other key manufacturers in the
industry are Pristine Care products and Precot Meridian.
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Final report on Baseline Survey of Technical Textiles in India
Imports
4818 Handkerchiefs, cleansing or facial tissues and towels - 48182000
handkerchiefs, cleaning/facial tissue & towels
Paper and paperboard; articles of paper pulp, of paper 48189000
or of paperboard // Toilet paper and similar paper,
cellulose wadding or webs of cellulose fibres, of a kind
used for household or sanitary purposes, in rolls of a
width not exceeding 36 cm, or cut to size or shape;
handkerchiefs, cleansing tissues, towels, tablecloths,
serviettes, bed sheets and similar household, sanitary
or hospital articles, articles of apparel and clothing
accessories, of paper pulp, paper, cellulose wadding or
webs of cellulose fibres of others - OTHR ARTCLS OF
PAPR,PAPR PLP,CLLS WDNG ETC Rs. 2 Crore
5603 Nonwovens, whether or not impregnated, coated, 56031200
covered or laminated weighing between 25G/SQM and
70 G/SQM - MAN-MADE FILMNT WGHNG>25G /SQM
Nonwovens, whether or not impregnated, coated, 56031300
covered or laminated weighing between 70G/SQM and
150 G/SQM - MAN-MADE FILMNT WGHNG BETWN
70G/SQM AND 150G/SQM
6307 Floor-cloths, dish-cloths, dusters and similar cleaning 63071090
cloths made of others- OTHERS
Other made up articles, including dress patterns of 63079090
other materials - 'OTHR MADE UP ARTCLS OTHR THN
COTTON
*source: IMaCS analysis, DGCIS
The export import trend for non woven wipes is as shown in the exhibit below:
Exhibit 299: Import export trend
Imports
10
8
8
in Rs. crore
6
4
2
2
0
2007-08 2012-13
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Final report on Baseline Survey of Technical Textiles in India
The top five countries from where the product is imported into India are:
1. China
2. United Kingdom (UK)
3. United Arab Emirates (UAE)
4. United States of America (USA)
5. Taiwan
Machinery details
Over 50% of the nonwoven wipes are manufactured by Spun lace technology. The web formation for
Spun lace production line utilizes carded web making technique.
The key machinery used for production of wipes is given below:
Blow room
Injection Cards
Spun lace hydro entanglement line
Dryer
Winder
Slitter
Folding and cutting line
The key machinery suppliers are:
Reiter Perfojet, France
Fleissner GmbH & Co. (Germany)
Quality Standards
There are no BIS standards for non woven wipes.
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Final report on Baseline Survey of Technical Textiles in India
Mosquito Nets
The Mosquito net is an essential item used all over the country for protection from mosquitoes;
therefore the market of the item exists throughout the year. As other precautions in practice like
Mosquito Repellent Mats, Ointment and coils have various side effects; people prefer the use of
Mosquito Nets therefore the demand is increasing day by day.
Key Manufacturers
Mosquito nets in India are manufactured by small scale and cottage industries. The industry is clustered
at Karoor in Tamil Nadu which accounts for production of 170 MT to 180 MT.
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Final report on Baseline Survey of Technical Textiles in India
Imports
6304 Mosquito nets of cotton, knitted/crocheted 63049270 Rs. 37 Crore
Exports
6304 Mosquito nets of cotton, knitted/crocheted 63049270 Rs. 1 Crore
*source: IMaCS analysis, DGCIS
The export import trend for mosquito nets is as shown in the exhibit below:
Exports Imports
4 3.5 40 37
3 30
in Rs. crore
in Rs. crore
2 20
1
1 10 7.5
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries which export mosquito nets to India are:
1. Democratic republic of Vietnam
2. China
3. Thailand
4. Malaysia
5. Taiwan
The top countries where mosquito nets are exported from India are:
1. Australia
2. Germany
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Final report on Baseline Survey of Technical Textiles in India
3. Tanzania
4. Netherlands
5. United Kingdom
Quality Standards
The standards for mosquito nets are mentioned under BIS standard – IS 9886:1990 and IS 10054:1996.
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Indian Furniture industry can be segmented as Home furniture, Office furniture and Contract furniture
(majorly the hospitality segment). Fabrics are mainly used in furniture made for seating purposes. Hair,
fibre, flock, foam rubber, down, and kapok are used for padding in modern upholstery whereas woven
fabrics, plastics, leather and synthetic leather serve as coverings. Other coated fabrics include fabrics
coated with amylase and other chemicals mostly used for book covers or as canvas for paintings and
protective coverings.
The key furniture fabrics are Flock and velvet fabrics, artificial leather fabrics, jacquard, shanil and other
coated fabrics.
Product Characteristics
Woven fabrics including flock and velvet are the most widely used furnishing fabrics in furniture. Both
plain and printed flock fabrics with an average GSM of 145 are used for the purpose. Jacquard and
Shanil have also gained customer preference as these fabrics are dust resistant. Artificial leather is
another very widely used material for furniture. The popular characteristics of artificial leather (PVC/PU
Coated fabric) are given in the following table:
Particulars Characteristics
Design Plain, embossed and printed
Backing High strength PU/ PVC knitted or dyed
Thickness 0.7 mm to 1.2 mm
Home furniture is the largest segment in the Indian furniture market, accounting for about 65% of the
furniture sales. This is followed by the Office furniture segment with a 20% share and the Contract
segment with a 15% share. Indigenously manufactured furniture dominates the Indian market with
around 62% market share of which upholstered home furniture constitutes 30%. Wooden furniture
comprises the largest share (about 65%) of the furniture in India followed by metal furniture with a 25%
share and plastic furniture with a 10% share. Furnishing fabric finds application majorly in the wooden
furniture segment.
Steady growth in the Indian economy and the consequent rise in living standard has significantly
influenced the Indian furniture industry. The key demand drivers for the industry include changing
consumer demographics, real estate/housing boom and growth in tourism/hospitality industry.
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Increased propensity to spend on lifestyle and consumer products, driven by trends like increase in
number of double income families, ease of financing for consumer durables and exposure to global
products has also positively impacted the furniture sector. These factors are expected to drive demand
for furniture and thus, furniture fabric in the future. Moreover, hotel industry is witnessing an increase
in the capacity at a rate of 15% per annum which also augurs well for the industry.
Key Manufacturers
Key manufacturers of furniture fabrics in India are:
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Final report on Baseline Survey of Technical Textiles in India
Flock fabric manufacturers – Chiripal Group, Gujarat Flotex and Flocksur India Pvt. Ltd. and that of
artificial leather are Jasch industries limited, Mayur Uniqouters and Fenoplast. In case of velvet fabrics,
Raymond is the key organised manufacturer across India.
Imports
5801 VELVET 58013140
HS code - 07'Warp pile fabrics, épinglé 58013490
(uncut) of others - 'OTHERS
5806 58063920
Jute webbing
58063930
Other narrow fabrics of jute
Fabrics consisting of warp without weft
assembled by means of an 58064000
adhesive(bolducs)
5901 Textile fabrics coated with gum etc used 59011010
for outer book covers, cotton
Prepared painting canvas (textile fabrics
coated with gum or amylaceous
substances, of a kind used for the outer 59011020
covers of books or the like: prepared
painting canvas)
Others (textile fabrics coated with gum or
amylaceous substances, of a kind used for Rs. 375 Crore
59011090
the outer covers of books or the like:
others)
Others (textile fabrics coated with gum or
amylaceous substances, of a kind used for
the outer covers of books or the like;
tracing cloth; prepared painting canvas; 59019090
buckram and similar stiffened textile
fabrics of a kind used for hat foundations:
others)
5903 Imitation leather cloth of cotton laminated
59031010
plated etc with PVC
textile fabrics impregnated, coated,
covered or laminated with plastics with
PVC - other fabric impregnated, laminated 59031090
plated and coated with PVC
Imitation leather cloth of cotton laminated 59032010
plated, coated, etc with polyurethane
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
The export import trend for furniture fabrics is as shown in the exhibit below:
Exports Imports
800 400 375
591
600 522 300
in Rs. crore
in Rs. crore
400 200 161
200 100
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The top five countries which export furniture fabrics to India are:
1. China
2. Republic of Korea
3. Taiwan
4. United Kingdom
5. Italy
The top countries where furniture fabrics are exported from India are:
6. Saudi Arabia
7. United States of America (USA)
8. United Arab Emirates (UAE)
9. Sri Lanka
10. Nigeria
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Machinery details
The machinery required for making of coated fabrics and furniture fabrics includes coating line, mixers,
printing machines, embossing machines, etc. Major suppliers of these machines are listed below:
Isotex, Italy
Matex Italy
Web Processing, UK
Coatema, Germany
Zimmer, Germany
Suppliers of Coating and Flock printing machines:
A.T.E. Private. Limited
A.T.E. Enterprises Private Limited
Harish Enterprise Pvt. Limited
Kusters Calico Machinery Limited
Shreeji Engineering & Marketing Services
Stovec Industries Limited
Quality Standards
The upholstery fabric is tested for basic parameters like Tensile Strength, Tear Strength, Elongation and
GSM. Some materials undergo tests to check their stain resistance and flame resistance. In many cases
Weather meter is also used to check the UV degradation due to sunlight and ageing.
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9. Protech
Protective technical textiles are speciality textiles that provide protection to the person wearing in
hazardous situations like fire, chemical exposure, protection from bullets and explosions and extreme
temperatures and other extreme atmospheric conditions.
List of Products
The major products under the segment have been listed as under:
Bullet Proof Jackets
Fire retardant Apparels
Fire retardant Fabrics
Nuclear and Biological Suits
Chemical Protective Clothing
High visibility clothing
Industrial gloves
High Altitude Clothing
Other Protective clothing – Wind cheater and rain coats
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463
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Final report on Baseline Survey of Technical Textiles in India
Bullet proof jackets, High altitude clothing, industrial gloves and fire retardant apparels and fabrics are
the biggest component of the segment. Other key segments are outer protective clothing and high
visibility clothing. Product segment wise market share has been shown in the exhibit below.
Exhibit 307: Market size pie product wise
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Final report on Baseline Survey of Technical Textiles in India
Ordinance factories
Tata Advanced Materials Ltd.
S M Group
MKU Pvt. Ltd
Shri Lakhsmi Cotsyn Defence
Tencate India Ltd.
Rajasthan Spinning and Weaving Mills
JCT Ltd
Entremonde Polycoaters
Kusumgar Corporates
Tara Lohia Pvt. Ltd.
Mallcom India Ltd.
Rajda Exports
Reflectosafe Ltd.
The profitability of the key players has been shown as under:
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Final report on Baseline Survey of Technical Textiles in India
Fire retardant apparels: With the growing awareness and the new draft policy for
amendment in the factories act which would instruct the factory owners to provide adequate
protective clothing to workers, the demand for fire retardant apparels in India is expected to
grow. The product mostly caters to the oil and gas and steel and industries wherein workers
have to work in hazardous and high temperature environments. The market has grown at 16%
during the last five years and is expected to grow at 20% during the coming years. The exports of
Fire retardant apparels have also seen a significant rise in last three years and present a good
potential for growth.
Personal protective jackets: Another segment showing high potential for growth is
the personal protective jackets, which have grown at 16% during the last years and are expected
to grow at 12% during the coming years. The demand for personal protective jackets has seen a
surge with high value tenders coming in play from local decentralised tenders. There is also a
vast demand which has not been supplied to by both the Indian players and imports. This
presents a significant opportunity for new players to enter. However, the industry is also
constrained by the fact that most of the purchases are by institutional players which happens via
tender approach.
The detailed analysis of each product has been done in the subsequent sections.
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Personal protective clothing is comprised of the bullet proof vests and executive body armours. This is
one of the oldest industries the world has known. However, it was only during the World wars that
extensive research was done in this field and the traditional body armour comprising of steel plates was
replaced by ballistic nylon in 1940s. It stayed in fashion for the next 30 years, till 1965, when Stephaine
Kwolek a scientist working with DuPont, succeeded in producing the polymer Poly Para Phenylene
Terapthalmide through polymerisation. In today’s world it is commonly known as Kevlar and is the base
fibre for most of the body armour being woven today. In addition to Kevlar, today non-woven Spectra
shields are also being used as body armour.
Product Characteristics
The bullet-proof jackets are made from Aramid, Nylon 66, UHMPE, Carbon fibres or PBO. Each jacket
weighs about 5 kilograms and is expected to have the following properties:
1. Light weight
2. Comfortable to wear
3. Facilitate body movement
4. Ability to spread the projectile energy efficiently
Each jacket has about 0.6 square metres of non-woven material weighing around 750 GSM. Bulk of the
jacket is made from woven material as the combination of weave and the fibre characteristics influence
the energy absorption characteristics of bullet-proof jacket. The synthetic fibre (Aramid) used in
production of bullet-proof jackets is primarily imported (DSM Netherlands/DuPont etc) with the
exception of carbon glass fibre. The average life of a bullet proof jacket is about 7 years.
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Final report on Baseline Survey of Technical Textiles in India
tenders of big value being floated. In 2009-10, Ministry of Home Affairs floated a tender for
procurement of 59,000 bullet proof jackets. This was the first tender of such a big value. Recently in
2011-12, Ministry of Defence has floated a similar tender for procurement of 1.86 lakh jackets the
largest procurement tender ever to come out in India. In addition to these, every State floats its own
tender for procurement of BP jackets; however these are of relatively smaller quantity ranging from 500
to 1000 jackets at a time. Besides this there is also retail demand for BP jackets. Close to 90% of the
tenders are for procurement of BP jackets of quality standard III A, which is sufficient for protection
against A K 47 bullets.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
Other than ordinance factories, Bullet proof jackets are manufactured by selects other industry players.
The major manufacturers are
Tata Advanced materials Ltd (TAML)
MKU Pvt. Ltd
SM Fabric Pvt. Ltd. – SMPP Pvt. Ltd.
Anjani Technoplast Pvt. Ltd.
Imports
6210 Personal protective garments 62104010
(e.g. bullet proof jackets, bomb Rs. 1 Crore
disposal jackets etc)
Exports
6210 Personal protective garments 62104010
(e.g. bullet proof jackets, bomb Rs. 54
disposal jackets etc) Crore
The export import trend for Bullet proof jackets is as shown in the exhibit below:
Exports
60 54
50
in Rs. crore
40
30
20
10 4.2
0
2007-08 2012-13
Exports
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Final report on Baseline Survey of Technical Textiles in India
The imports of bullet proof jackets into India is mainly from United Kingdom and Singapore which
together account for 80% of total imports. Other key countries are Spain, USA and Switzerland.
The top five countries to which India exports bullet proof jackets are:
1. Egypt
2. United Arab Emirates
3. Nepal
4. Bangladesh
5. Tunsia
Egypt and UAE together account for close to 90% of exports.
Quality Standards
The Quality standards and testing for bullet proof vests is done at the Terminal Ballistic Research Lab
(TBRL) of DRDO in India since 1970s. It follows U.S National Institute of Justice (NIJ) Standard 0101.06
for evaluation of bullet proof jackets. However TBRL does not certify any bullet proof vests. To test the
bullet proof jackets in addition to the perforation resistance testing, Perforation and Back Face signature
(P-BFS) test is performed. In this test, the measure of the energy delivered to the tissue by a non-
perforating projectile is taken to identify the amount of injury and trauma that it would cause to the
weaver. Based on the standard bullet proof vests can be classified into five types enumerated in the
exhibit below:
Exhibit 312: Quality standards for Bullet proof jackets
S.No Type of Armour Ammunition used for testing Ammunition Ammunition
weight for testing velocity for testing
1. Armour Type IIA 9mm full metal jacket 8gm 373 m/ s + - 9.1 m/s
rounded
.40 S&W full metal jacket 11.7 gm 352 m/ s +- 9.1 m/s
bullet
2. Armour Type II 9mm full metal jacket 8gm 398 m/ s + - 9.1 m/s
rounded
.357 Magnesium jacketed 10.2 gm 436 m/s+- 9.1 m/s
soft point bullet
3. Armour Type IIIA .357 SIG full metal Jacket flat 8.1 gm 448 m/ s +-9.1 m/s
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472
Final report on Baseline Survey of Technical Textiles in India
The fire/flame retardant apparels have an industrial need as they offer protection from fire and other
heat intensive tasks. Flame, heat and splashes of molten metal etc. are hazards in many heavy
engineering working conditions. The fire retardant apparels are used in refineries, iron and steel plants,
aluminium plants and welding industries.
Product Characteristics:
The typical characteristics of fire retardant (FR) apparel are:
1. Flame resistance – must not catch fire
2. Should be breathable
3. Easy to wear
4. Light weight
5. Should have high abrasion resistance
FR Apparel can be developed in two ways:
1. Chemical coating of cotton fabric with FR chemical. The chemical generally used for coated fire
retardant fabric is PYROVATEX® from Huntsman International. The apparel made from coated
fabric generally has a basis weight of 250-350 GSM. The fabric used could be either woven or
knitted. The coated fabric which accepted worldwide could have flaws due to incomplete
coverage of fire retardant chemical on the fabric surface which would pose threat with aging.
2. Apparel made from inherent FR fibre: FR fibres are fibres having the technical properties,
where in the molecules swells when in presence of heat, providing the person, longer protection
from fire. The advantage of apparels made from FR fibres, is that the resistance to fire does not
degrade after washing. Following are a few fibre retardant fibres used of this production of
apparel:
Exhibit 313: Fibres having fire resistant properties
Generic name Fibre Manufacturer
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Final report on Baseline Survey of Technical Textiles in India
conditions to the workers as necessitated by the hazardous exposure. These protective work wears
should adhere to either Indian or International standards. With this amendment coming in the factories
act, the domestic demand for FR apparels is expected to grow at 20% per annum in the next three years.
The export demand for FR apparels from India has seen a significant growth in the last five years and is
expected to grow at 20% during the coming years.
Key Manufacturers
Major manufacturers of FR apparel in India are Mallcom India Limited, Tarasafe International, Tara Lohia
Pvt. Limited and Chandramukhi Impex.
Imports
6210 Garments made up of non woven fabric or 62101000
felts that are coated, laminated or
impregnated
Articles of apparel and clothing accessories,
Rs. 0.66
not knitted or crocheted // Garments, made
62104090 Crore
up of fabrics suitable for Industrial use or of
non woven or felt and wades -other
personal protective garments
Exports
6210 Garments made up of non woven fabric or 62101000
felts that are coated, laminated or
impregnated
Articles of apparel and clothing accessories,
not knitted or crocheted // Garments, made
62104010 Rs. 122 Crore
up of fabrics suitable for Industrial use or of
non woven or felt and wades -other
personal protective garments
The export import trend for fire retardant apparels is as shown in the exhibit below:
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Final report on Baseline Survey of Technical Textiles in India
Exports
150
122
in Rs. crore
100
50
4.4
0
2007-08 2012-13
Exports
1. Saudi Arabia
2. United Arab Emirates (UAE)
3. Malaysia
Quality Standards
Fire retardant apparels are covered under BIS: IS: 13501:1992 and IS: 11871:1986 and IS: 12777:1989. In
addition to these following standards under BIS are applicable on fire retardant fabrics:
476
IS 12467: 2005 IS 15748:2007
IS 15589:2005 IS 15758:2007
IS 15590:2005 IS 15764:2007 & 2008
IS 15612:2005 IS 15768:2007
IS 15727:2005 IS 15781:2007
IS 15741:2007 IS15782:2007
The companies in India also follow the European Standard like EN 512 based on the level of protection
need to be offered to the person wearing the apparel
Final report on Baseline Survey of Technical Textiles in India
Fire retardant fabrics are either synthetic fabric made of fibres that have inherent fire retardant
properties or fabrics having a coating of fire resistant chemicals. These fabrics have properties that delay
the spread of fire or provide insulation against heat and flame thereby providing crucial extra time to
the person using it.
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Akzo (Holland)
The market has grown at 5% mostly due to inflationary price change. The overall market in volume
terms has seen a very trivial change in the last five years.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
Key manufacturers of FR fabrics in India are:
Arvind Mills
JCT Ltd.
RSWM Ltd.
JayaShree Textiles
Delkon India Pvt. Ltd.
Quality Standards
Fire retardant furnishing fabrics are covered under BIS: IS: 13501:1992 and IS: 11871:1986 and IS:
12777:1989. In addition to these following standards under BIS are applicable on fire retardant fabrics:
IS 12467: 2005 IS 15748:2007
IS 15589:2005 IS 15758:2007
IS 15590:2005 IS 15764:2007 & 2008
IS 15612:2005 IS 15768:2007
IS 15727:2005 IS 15781:2007
IS 15741:2007 IS15782:2007
In addition to these, major manufacturer of FR fabrics also adhere to British and other European
standards.
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Final report on Baseline Survey of Technical Textiles in India
Hazardous material (Hazmat) suits were designed to protect users handling hazardous waste material
such chemicals, radioactive material etc. A more specialized variety of these suits are NBC (Nuclear
Biological and Chemical) suits. Developed to protect soldiers, these are designed to protect the user in a
hostile environment with chemical/biological agents and against radioactive fallout dust. The suits are
designed to be worn for extended periods while continuing to operate in a combat environment.
Product Characteristics
The Nuclear Biological and Chemical protection suit consists of a trouser and jacket and can be used
directly over the under garments. The suit is permeable and allows evaporation of sweat (breathable).
The suits are made in different sizes, generally these sizes are: small, medium, large and extra-large.
The suit is made of three layers:
1. Inner layer: Fabric cotton
2. Middle layer: Active charcoal treated non-woven
3. Outer layer: Fabric with chemical and fire retardant fibres (inherently retardant). The outer
fabric has disruptive printing to camouflage the soldiers and the base material for this coated
fabric is polyester
The physical characteristics of the NBC suit are given below:
1. Fire/Heat/Cold/Water repellent outer fabric
2. Breathable
3. Effective in the temperature range of -35’C to +55’C
4. Resistance to wear and tear – high abrasion resistance
5. Can be decontaminated at least two times
6. Washable
The major manufacturing of NBC suits in India is done by Ordinance factory. DRDE, Gwalior has been
involved in research and development of NBC suits in India. Currently India manufactures NBC suit
category MK IV. The salient features of the same are:
Weight of up to 3 kg
Biological protection of up to 24 hours
Life of three wash cycles
Shelf life of five to seven years
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Final report on Baseline Survey of Technical Textiles in India
DRDE is currently involved in development of advanced version of this suit NBC suit MK V. The new
product would be very similar to the German counterpart - CBRN suits which is currently being imported
in India. The salient features of the same are:
Weight of less than 2.5 kg
Biological protection of more than 24 hours
Life of up to six wash cycles
The product is expected to be in production in by 2014.
Key Manufacturers
Ordinance Factory is the key manufacturer of NBC suits. However lately private organisations like
Entremonde Polycoaters and Sri Lakhsmi Cotsyn Defence have also started production of NBC suits in
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Final report on Baseline Survey of Technical Textiles in India
India. Companies like Entremonde Polycoaters and Kusumgar are involved in developing breathable
fabrics and other fabrics for NBC suits.
Quality Standards
The quality standard for NBC suits is set by DRDE Gwalior who is the main researching body for
development of NBC suits in India.
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Chemical Protective Clothing (CPC) is used for protection from chemical and physical hazards. The
chemicals get absorbed into the human body by two ways:
Physical contact-The chemicals gets absorbed through the skin
Inhalation: The chemicals in gaseous state get absorbed in to the body through breathing.
Chemical protective clothing is used for protection of the whole body against toxic chemicals which
manifest their effect by absorption through skin.
Product Characteristics
The CPC suits can be classified into two categories:
a. Durable: The durable Chemical protective clothing is made of non-permeable textile fabrics
(PVC/Rubber coated fabrics).The protection is achieved by blocking the penetration and
permeation of the chemicals through the fabrics in the clothing. This is an effective method for
providing sufficient protection to professionals from contact of toxic chemicals. These fabrics do
not allow air or moisture permeability which leads to stress and drop in productivity.
b. Disposable: The disposable Chemical protective clothing (CPC) is made of non woven fabric and
can be used for 3-4 times .The disposable CPC provide better air and moisture permeability.
Permeable type of clothing is preferred over impermeable type due to low heat stress and
comfort, enabling use for a longer duration. The carbon-containing material developed so far
includes carbon-coated non-woven fabric, carbon-impregnated polyurethane foam, hard carbon
microsphere-adhered woven fabric and activated charcoal cloth.
The non woven fabrics are also used as overalls in various industries and the demand of such products is
picking up. The CPC clothing includes gas masks, hoods etc to prevent against airborne toxic agents.
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Final report on Baseline Survey of Technical Textiles in India
repeated exposure to oil. The key demand drivers are the growth of chemical and chemical product
industry and increasing awareness of occupational health and safety issues
Key Manufacturers
Key manufacturer of Chemical protective clothing (CPC) in India are:
Sai Synergy Ltd.
Intech Safety Pvt. Ltd
Venus Safety Equipments
Imports
6210 Garments made up of non woven 62101000 Rs. 4.4 Crore
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Final report on Baseline Survey of Technical Textiles in India
Exports
6210 Garments made up of non woven 62101000
fabric or felts that are coated,
laminated or impregnated
Articles of apparel and clothing
accessories, not knitted or crocheted 62104010 -
// Garments, made up of fabrics
suitable for Industrial use or of non
woven or felt and wades -other
personal protective garments
The export import trend for chemical protective clothing is as shown in the exhibit below:
Imports
5 4.4
4
in Rs. crore
3
2
1
0
0
2007-08 2012-13
Imports
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Quality Standards
BIS specifies the CPC clothing parameters in under the codes of IS 5071: 2002 and IS 15758: 2007.
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Final report on Baseline Survey of Technical Textiles in India
High visibility clothes (also known as Reflective-wear) have become very essential for the protection of
people working in poorly lit environments like mines, highways, airport runways, cyclist etc. In the dark,
the high visibility clothing increases the ability to spot working and guiding personnel
Product Characteristics
There are broadly three types of high visibility clothing:
Reflection materials which shine when struck by light
Photo luminescent material which give yellow light in dark
Fluorescent material which is more visible even during the day
Photo luminescent materials absorb the artificial light and emit green-yellow light in the darkness. Zinc
Sulphide crystals which are not radioactive and non toxic pigments. Fluorescent materials convert
energy from non-visible UV rays into visible. These are useful during daylight but offer little protection in
the dark as they do not emit or reflect light.
The high visibility clothing is available in two classes:
Suits with plastic tapes
Suits with glass beads – or retro-reflective tapes – these give visibility up to 600 meters. Retro-
reflective tapes are based on the principle that if the incident rays of light fall on concave glass,
the reflected rays travel back in the same direction. This enhances the visibility of the person
wearing garments consisting of retro reflective tapes. The technology involves coating of highly
reflective glass beads with density as much as 50,000 tiny glass beads per square inch light.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
The high visibility clothing manufacturers source the clothing and tape and fabricate the jacket/vest.
There are no manufacturers of these fabrics in India and these are sourced from Korea and China.
Some of the key suppliers of high visibility clothing are given below:
Reflectosafe, Mumbai
Loyal Textiles, Chennai
Intech Safety Private Limited, Kolkata
Safety Solution Inc., Bangalore
Delkon Textiles Pvt. Ltd., Faridabad
Delkon manufactures woven base fabric of safety jackets (as per EN 471) and then fabricates safety
jackets. They have supplied them to Govt. Organisations in the past. The retro-reflective tape used
during fabrication is usually imported. They have a capacity to manufacture and fabricate 3 lakh safety
jackets as per EN 471 per year.
Quality Standards
There are no set quality standards for high visibility clothing
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Final report on Baseline Survey of Technical Textiles in India
Industrial hand gloves are a part of personal protective equipments, serving as an item of protective
apparel for workers in factories. They are classified under Cut-Slash Protection as well as Thermal
Protection. Gloves are best for protection from rough objects, sparks and heat, and for cushioning from
blows in heavy-duty work requirements. Hand gloves come in different sizes of 14 inches, 16 inches and
18 inches. The different types of industrial gloves and their respective usage have been mentioned as
under:
Exhibit 324: Types of industrial gloves
S.No Type of glove Benefits Applications
1. Nitrile Gloves Resistance to cut, For Dry grip
puncture and snag
2 PVC impregnated High abrasion resistance For Dry, wet and oily grip
textile gloves
3 Leather gloves with High temperature and For use in high temperature
Kevlar or p-aramid abrasion resistance applications and for handling sharp
layer equipments
4. Rubber gloves High electrical resistance Used in applications where electrical
(Not a technical equipments and wirings need to be
textile) handled and for surgeries and medical
applications
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Final report on Baseline Survey of Technical Textiles in India
The domestic market has grown by 31% y-o-y while exports have shown exponential growth.
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Final report on Baseline Survey of Technical Textiles in India
The latest proposed amendment in factories act, which suggests that suitable protective work wear
in goods and hygienic condition has to be supplied by the occupier of the factory to the workers,
would help boost the domestic market which is expected to grow at 15% during the next three
years.
Key Manufacturers
Key manufacturers of industrial gloves in India are:
Mallcom India Ltd.
Rajda exports
Lumen India
Imports
4015 Industrial gloves 40159030
4203 Gloves for use in industry 42032910 Industrial
Gloves mittens and mitts impregnated
glove import -
6116 61161000
coated/ covered with plastic/rubber, Rs. 7.6 Crore
knitted/crocheted
Exports
4015 Industrial gloves 40159030
4203 Gloves for use in industry 42032910 Industrial
Value of TT
glove export
Gloves mittens and mitts impregnated
component
6116 61161000 Rs. 1010
coated/ covered with plastic/rubber, Rs. 151 Crore
Crore
knitted/crocheted
*source: IMaCS analysis, DGCIS
The export import trend for industrial gloves is as shown in the exhibit below:
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Final report on Baseline Survey of Technical Textiles in India
Exports Imports
7.6
1200 1010 8
1000
6
in Rs. crore
in Rs. crore
800
600 4
400
2
200 34.5 0.4
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
Quality Standards
The companies in India follow the EN or the European Standard like EN 512 based on the level of
protection need to be offered to the person wearing the gloves
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Final report on Baseline Survey of Technical Textiles in India
High altitude clothing are used for protection against extreme weather conditions like extremely low
temperature, high velocity winds, snow fall etc. especially in critical combat areas which are on average
12000 ft above sea level like Siachen. The clothing at high altitudes needs to meet both functional and
comfort properties.
Product characteristics
The high altitude clothing consists of jacket and windcheater, waist coat, trousers, glacier cap, rappelling
gloves and glacier gloves. The gear typically weight of special clothing is around nine to ten kilograms.
The typical characteristics of high altitude clothing are:
1. Hydrophilic - Waterproof and moisture resistant
2. It has a breathable membrane of Poly Utherane
3. Abrasion resistance
4. Maintain high integrity
The material used for these clothing is typically hydrophilic polyurethane coating or PTFE coating, Gore-
Tex coating or Sympatex coating. The hydrophilic properties are introduced by these coatings or
laminates. Micro-porous coatings or laminates can be produced by mechanical fibrillation, phase
separation, solvent extraction or solvent exchange. The inner jacket is usually made of fleece and rest of
the items are 100% polyester. The general specification of products is:
Jackets are usually about 2.4 kg in weight and are made of fleece and polyester, having
waterproof coatings and a thermal vest.
Trousers are usually 1.2 kg in weight again made of 100% polyester
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Final report on Baseline Survey of Technical Textiles in India
Currently Ordinance factories are the major producer of HAL clothing producing 2.5 lakh ECWCS jackets
and close to 4 lakh Extreme Weather Clothing (EWCS) trousers. Other than Ordinance factories few
specialised private players like Shri Lakhsmi Cotsyn Defence have also started production of HAL
clothing. However, these are still in pilot phase. In addition to this, imports have been increasing to cater
to the demand of very high altitude clothing which domestic production is unable to cater to.
Key Manufacturers
The key manufacturers of high altitude clothing are given below:
1. Ordnance Factory, Shahjahanpur
2. Shri Lakhsmi Cotsyn Defence – The company has started the trial productions of High altitude
clothing after its capacity expansion n 2011. It aims to become a major player in this segment in
the near future.
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Final report on Baseline Survey of Technical Textiles in India
In addition to these there are many technical textile players who supply the key raw materials to the
Ordinance factories for production of HAL clothing. These are Entremonde Polycoaters - suppliers of
breathable membrane fabrics, SRF, S Kumar’s, Reliance, Kusumgar and Ginni Spectra.
Quality Standards
Quality standard for the products of ordinance factories is taken care of by DRDO.
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Final report on Baseline Survey of Technical Textiles in India
Outer protective clothing includes products like wind cheaters and rain coats made out of fabrics. These
clothing items provide protection to the person from extreme weather, wind and are water resistant to
keep the person dry.
Product Characteristics
Rain jackets and wind – cheaters come in various types. These products are constructed in a way to
protect the person from rain as well as string winds. Each type utilizes different materials to choose
from, as well as varying levels of protection and breathability. Rain jackets also come in a variety of
colours and shapes to allow women to remain fashionable while being protected. The different types of
rain coats available are:
Breathable water proof rain coats – The waterproof/breathable type of rain jacket provides
wearers with the protection from precipitation while the breathability of the fabric allows
perspiration vapours to escape. It is recommended for use in Mountaineering, bird watching
and other application where the wearer needs to put the jacket on for a longer time.
Breathable water resistant jackets – Water Resistant rain jackets do not prevent rain from
penetrating through the material, but they do delay it from happening. These are commonly
known as wind cheaters, as the lamination of the fabric prevents strong winds to pass through
the fabric. These are recommended for use in areas which face light rainfall.
Hybrid soft shell jackets - This style of jacket offers a waterproof/breathable laminate that
provides the same level of protection as the waterproof/breathable rain jackets. The advantages
to purchasing this type of jacket is that they are extremely stretchy and offer protection if
stranded in a downpour. These rain jackets are recommended for use by climbers, day hikers,
and skiers in spring conditions, backpackers, fitness runners, and trail runners.
Waterproof non- breathable jackets - This style of rain jacket is made from fully coated
materials. This means that rain cannot get in, but sweat cannot escape either. They are meant
for emergency use, or extremely minimal activity. This type of rain coats are commonly made of
rubber and hence have not been included as a part of the segment.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
Most of the rain coat manufacturers in India belong to the mall and Medium scale industry. Key
Manufacturers of rain coats in India are:
Tulsi Corporation – Bangalore
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Final report on Baseline Survey of Technical Textiles in India
Imports
6201 Overcoats, Raincoats, Car-coats, Capes, Cloaks And Similar
62011100
Articles Of Wool/ Fine Animal Hair Not Knitted Or Crocheted
Raincoats Of Cotton Not Knitted Or Crocheted 62011120
Rain coat, windcheaters and there similar articles of cotton 62011290
Raincoats Of Man-Made Fibres Not Knitted Or Crocheted 62011310
Rain coats windcheater and similar articles of other fibres 62019990
6202 OVERCOATS,RAINCOATS ETC &SIMILAR ARTICLES OF CO
62021200
TTON
Overcoats,raincoats,carcoats,capes,cloaks and similar articles
of man 62021300
made fibres
Women's Or Girls' Wind & Ski-Jackets, Wind Cheaters Of Wool 62029110
Or Fine Animal Hair Not Knitted Or Crocheted
Women's Or Girls' Wind & Ski Jackets, Wind Cheaters Of 62029210
Cotton Not Knitted Or Crocheted
Women's Or Girls' Wind & Ski-Jackets, Wind Cheaters Of Man- 62029310
Made Fibres Not Knitted Or Crocheted
Women's Or Girls' Wind & Ski Jackets Of Silk Of Silk Not 62029911 Rs. 29 Crore
Knitted Or Crocheted
Overcoats,raincoats,carcoats,capes cloaks and similar articles
of other textile 62029990
Materials other than silk
6210 Outer Garments Of Rubberized Textile Fabrics For Women’s
Or Girls’ Overcoats, Car-Coats, Capes, Cloaks, Anoraks, Wind- 62102010
Cheaters, Wind Jackets And Similar Articles Other Than Those
Of Heading 6202 Not Knitted Or Crocheted
Outer Garments For Women’s Or Girls’ Overcoats, Car-Coats,
Capes, Cloaks, Anoraks, Wind-Cheaters, Wind Jackets And
Similar Articles Other Than Those Of Heading 6202, Of Fabrics 62102020
Impregnated, Coated, Covered Or Laminated With
Preparations Of Cellulose Derivatives And Other Artificial
Plastic Materials Not Knitted Or Crocheted
Outer Garments, Men's & Boys' Of Textile Fabrics, Otherwise 62102030
Impregnated Or Coated Not Knitted Or Crocheted
Other Outer Garments For Men's & Boy's Not Knitted Or 62102090
Crocheted
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Other Outer Garments For Men's & Boy's Not Knitted Or 62102090
Crocheted
Other Outer Garments For Men Or Boys Of Textiles
Impregnated, Coated, Covered Or Laminated With Preparation 62103010
Of Cellulose Derivatives And Other Artificial Plastic Materials
Not Knitted Or Crocheted
Outer Garments, Men Or Boys' Of Rubberised Textile Fabrics 62103020
Not Knitted Or Crocheted
Outer Garments, Men & Boys' Of Textile Fabrics, Otherwise 62103030
Impregnated Not Knitted Or Crocheted
Overcoats, Raincoats, Car-coats, Capes, Cloaks And Similar
62011100
Articles Of Wool/ Fine Animal Hair Not Knitted Or Crocheted
6307 63072010
Life jackets and life belts of cotton
63072090
Life jackets & life belts of others
*source: IMaCS analysis, DGCIS
*Above data includes all types of raincoats and windcheaters – textiles, plastic and rubber, etc based on DGCIS & input from key players
Other than the above mentioned HS codes the product is also shipped in HS code family – 3924 &3926and 6100
The top countries from where outer protective clothing like raincoats and windcheaters are being
imported are:
1. China
2. Canada
3. Spain
4. Denmark
5. United States of America
The top five countries where protective clothing like raincoats, wind cheaters, etc are exported from
India are:
1. United States of America
2. Japan
3. Mexico
4. Ghana
5. United Arab Emirates
Quality Standards
There are no set quality parameters of rain coats and win cheaters. However, manufacturers follow the
quality parameters as requested by the buyer.
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10. Geotech
Geotech segment comprises of technical textile products used in Geotechnical applications pertaining to
soil, rock, earth etc. This class of products is loosely called Geo-textiles. However Geo-textiles specifically
refers to permeable fabric or synthetic material, woven or non-woven, which can be used with
Geotechnical engineering material).
The principal functions performed by Geo-textiles are confinement /separation, reinforcement, filtration
and drainage, and protection. Application areas include Civil Engineering (roads and pavements, slope
stabilization and embankment protection, tunnels, rail-track bed stabilization, ground stabilization and
drainage etc), Marine Engineering (Soil Erosion control and embankment protection, breakwaters) and
Environmental Engineering (landfills and waste management).
Other specialized Geotech products comprise Geo-grids (plastics filaments and tapes etc formed into a
very open, grid like configuration having large apertures), Geo-nets (extruded polymer ribs set in net like
fashion with small apertures), Geo-membranes (impermeable fabric as barrier), gabions (used to
prevent landslides) and Geo-composites (products using two or more Geo-textiles e.g. Pre-fabricated
Drains-PVD).
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Market Size
The total Geo-textiles Market in India including exports is still in its very nascent stage at just Rs. 683
Crore for 2012-13, 72% of which is based on demand from exports. The market size of geo textiles has
been arrived by supply side mapping taking considerable inputs from different key players, secondary
sources and associations. The market size of geo-textiles is as shown in the exhibit below. The domestic
market is growing at a slow pace and is expected to grow at 8% during the next three years, while the
export market has been the key driver for the segment and is expected to grow at 15% per annum
during the same period. The market is projected to grow to Rs. 991 crore by 205-16 at 13% CAGR and
further to Rs. 1,275 crore by 2017-18.
Exhibit 331: Market summary of Geotech
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Final report on Baseline Survey of Technical Textiles in India
Geotextil Producti Impo Expor Domest Tot Expor Domest Expor Domest
es on rt t ic al t ic t ic
Value
(in Rs.
583 100 503 180 683 578 194 764 227
Crore)
Geotextil
Volum
es
e (in
'000
49 8 42 15 57 48 16 64 19
MT.)
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
*Does not include geo-membrane market size
The market is mainly constituted by woven and non –woven geo-textiles which make up for 85% of the
market. Other key products are geo-grids which makes up for 15% of the market. Other products that
are increasingly consumed include jute and coir based geo textiles, PVDs and gabions driven by the
needs of roads in hilly terrains and dams to prevent landslides. However, most of the gabions used in
India are steel gabions and hence they have not been considered as part of technical textiles. Other
products like geo-tubes, geo-cells, geo-membranes and PVD drains have not penetrated in a big way in
Indian markets constitute a very small part of the total market. The market of geo-grids and non woven
geo bags and tubes are expected to grow in the coming years. The domestic market for geo-textiles is
expected to grow at 8% per annum. The product wise share in total geo-textile market is as shown in the
exhibit below.
Exhibit 332: Market size pie product wise
Geo grids
10%
Geo textiles
89%
Key Players
The key players of the segment are:
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Functions of geo-textiles
Geo-textiles can be defined as any permeable fabric or synthetic material, woven or non-woven, which
when can be used in association with soil, rock, earth or any other Geotechnical engineering related
material. The principal functions performed by Geo-textiles are confinement /separation,
reinforcement, filtration and drainage, and protection. These functions can be described thus:
a) Confinement / Separation:
Confinement provides a media between the aggregate and the subsoil which absorbs the load in the
form of tension and prevents change in alignment of the aggregate. Geo-textile economically helps the
separation concept of keeping two dissimilar materials apart to maximise the physical attributes of each
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of those materials. The object of separation by geo-textiles is to prevent a well defined material or rich
material from penetrating the sub-grade or the poor soil. If the separating media of geo-textiles is
absent, the infiltration of the sub-grade decreases permeability of the aggregate to the point where it
cannot adequately transport the water reaching it. Suitable geo-textile fabric with good puncture/tear
resistance when used as a separator media - eliminates the loss of costly aggregate material into subsoil,
prevents upward pumping of subsoil, eliminates contamination and maintains porosity of different
levels. This kind of function finds application in construction of road s and railways tracks, where a geo-
textile layer is put beneath the road, to prevent the gravel from mixing into the soil, thus increasing the
life of the road by two to three times. For separation purposes, both woven / nonwoven geo-textiles
may be used.
b) Reinforcement:
The purpose of geo-textiles in the reinforcement function is to reinforce the weak sub-grade or subsoil.
It helps to strengthen the soil surface and to increase the soils ability to stay put especially on the
slopes. Due to this the slopes are stabilised either permanently or temporarily and creep stops or at
least diminishes. Further, it helps in preventing water from permeating a slope and controlling the
amount of infiltration that occurs during various rain events. Reinforcing aspect of geo-textiles can be
used for roads, temporary roads, pavements, air strips, stabilised road slopes, retaining walls,
containment systems, controlling reflective cracking, fibre or fabric reinforced concrete etc. Asphalt
impregnated geo-textile is used as a paving fabric, relieving stress and acting as moisture barrier. For
reinforcement synthetic woven fabric or spun-bond is preferred. Reinforcement is further enhanced by
use of geo-grids or geo-nets.
Filtration:
The purpose of geo-textiles with reference to drainage and filtration is simply to retain soil while
allowing the passage of water. When geo-textiles are used as drains, the water flow is within the plane
of the geo-textile itself i.e., they have high lateral permeability. At the same time, geo-textiles must
possess adequate dimensional stability to retain their thickness under pressure. The life of pavement of
highways/air fields etc is affected by the time for which the water remains under the structural section
and its drainage system which is responsible for the removal of free water which is fed directly from the
stone base course beneath the structure. Needle punched nonwoven is the preferred geo-textile for
such applications where primary requirement is filtration.
c) Drainage:
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The use of geo-textiles in drainage has made significant strides in changing the conventional procedure
of using graded filters. Outstanding advantages of geo-textiles in drainage are:
It eliminates the filter sand with the dual media backfill.
In some cases, it eliminates the need for perforated pipes.
In situations where only sand backfill is available, it is possible to wrap the drainage pipe with
fabric to act as a screening agent. The fabric, thereby, prevents the sand from entering
perforation in the pipe.
With Geo-textiles, trench excavation is considerably reduced.
Many times the use of geo-textiles eliminates the need for trench shoring.
Needle-punched nonwoven geo-textile is preferred where drainage is the primary functional
requirement.
d) Protection:
Lining is used for cushioning and protection of membrane used for applications such as land fill and
waste containment from puncture or training by sharp stone or stress. Geo-textiles can also be
impregnated with polymeric or mineral sealing materials such as bentonite clay to provide flexible
barriers to mixture. Usually spun bond or needle-punched nonwovens are preferred for such
applications.
Each of these functions calls for highly specific textile performance characteristics. As the functional
requirements are to be met over many years of the life of the civil construction, durability is often a very
key requirement. Many applications require several of the above functions to be met simultaneously.
Further, the cost of the Geotechnical solution is also an important factor to be taken into account in
evaluating solutions.
Further, specialized geo-textile products designed for a specific function are discussed as follows:
Geo-grids represent a rapidly growing segment within the geo-textiles area. Geo-grids are
plastics filaments, roving, and tapes etc formed into a very open, grid like configuration having
large apertures, unlike woven, nonwoven or knit textiles. These apertures may vary in size from
1 to even more than 10 cm. They can be mono-axial or bi-axial i.e. be stretched in one or two
directions for improved physical properties. Geo-grids are mainly used for reinforcement –
beneath aggregate in unpaved roads, reinforcement of embankment fills/earth dams, repairing
slope failures/landslides, as inserts between geo-textiles/geo-membranes etc.
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Geo-nets constitute another specialized segment within the geo-synthetic area. Geo-nets are
usually formed by a continuous extrusion of parallel sets of polymeric ribs at acute angles to one
another. When the ribs are opened, relatively large apertures are formed into a netlike
configuration. Geo-nets are made of polypropylene (PP) or Polyethylene (PE). Geo-nets are used
almost exclusively for their drainage capability for applications like water drainage behind
retaining walls, seeping rock slopes, beneath sport fields, building foundations; leachate
drainage of landfill side slopes, above landfill liners and surface water drainage within landfill
caps.
Geo-membranes are impermeable membranes, used where the primary function is to have an
impervious barrier for fluids. However, as the possibility of punctures or tears is high in many
areas of use, it is common to protect these membranes by use of Geo-textiles. Often the geo-
textiles also perform other functions besides protection of the membrane. Geo-membranes are
made from continuous polymeric sheets that are very flexible, but can also be made by
impregnation of geo-textile with asphalt or elastomeric sprays or bitumen composites. Geo-
membranes are used in applications such as liners for water canals, waste canals, solid-waste
landfills, covers for solid-waste landfills, waterproofing within tunnels, to control odours in
landfills, to prevent infiltration of water in sensitive areas, and beneath asphalt overlays as a
waterproofing layer.
Geo-composites consist of two or more geo-synthetic products put together to increase the
combinations ability to optimally address the specific application (say filtration/ reinforcement
etc) at minimum cost. The best features of different materials are combined in such as way that
the benefit/cost ratio is maximized. An example of this is known as wick drains in the U.S. and
prefabricated vertical drains, PVDs, in Europe. These consist of a 100 mm wide by 5 mm thick
polymer cores, for conducting water, with a geo-textile acting as a filter and separator socked
around the core.
Gabions are rectangular or cylindrical containers fabricated from polymer/metal meshes,
usually filled with stone and used for structural purposes (retaining walls, slope and
embankment protection etc). These have been used in India since 70s. However, the gabions
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Final report on Baseline Survey of Technical Textiles in India
used in India are mostly steel gabions and hence they have not been considered as part of
technical textiles
Product characteristics
In general, the vast majority of Geo-textiles are made from polypropylene (PP), polyethylene or
polyester formed into fabrics based on type of process. The mechanical and hydraulic properties vary
widely depending on type of application designed for. Depending on type (woven/non-woven), process
(thermal bonded/resin bonded), desired performance specifications (load bearing ability, tear resistance
etc), Geo-textiles can range from under 40 GSM to over 3000 GSM (used in landfill applications). Geo-
grids are usually knitted and PVC coated. Products are designed to be resistant to mildew, bacteria, soil
acids (PP) and alkalis (PP, PES) and most chemicals.
Apart from the above, Agro based Geo-textiles (woven textiles based on Jute, Coir) are also a niche but
growing segment. These have the advantage of being bio-degradable as well as being cheaper. As a
result in low cost projects of shorter life span, natural fibre based geo-textiles mostly coir and Jute geo-
textiles are used. Recently, use of Jute geo-textile in making of village levels roads is being tested in
Karnataka. Another breakthrough has been the preference for coir based geo-textile for use along with
the railway track laying.
Key Applications
Key applications of geo-textiles include the following:
Roadways: Geo-textiles help in improving the longevity of a road by about 2 to 2.5 times. Geo-
textiles can be used for base reinforcement, separation and draining functions. Different
applications are as follows:
o Geo-textile is used for providing a separation layer between the ballast and the soil layer,
thus preventing sinking of ballast into the soil, and increasing longevity of the road.
o Geo-textiles also provide a porous membrane beneath the road, which lets the water to
pass through into the soil and thus preventing road damage through water coagulation. This
has been a major issue for the Roadways in the Himalayan regions having high snowfall,
where roads have to be repaired almost on a yearly basis due to damage from the water
after the snow melts.
While use of synthetic geo-textiles is increasingly being done for construction of major roads –
Highways and expressways, use of coir geo-textiles which is cheaper and bio-degradable is being
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Final report on Baseline Survey of Technical Textiles in India
proposed for district level and village level roads. A pilot project of construction of roads using
coir geo-textile has been taken up by nine states. Roadways, continues to be the largest
consumer of geo-textiles in India.
Railways: Geo-textiles can be used in Railways for track bed design and increasing the stability of
the surface, protection of erosion of slope and for protection against rock falls. The key applications
in railways are as discussed below:
o About 700 km of Indian railways is built on weak formation of soil, which requires regular
repairs. Use of geo textiles as a base would help in spreading the load across the soil while
preventing sinking of the track ballast, thus reducing the repair requirements of the track.
This would also make the track more stable and suitable for higher axle load traffic, the kind
which is being planned in the proposed in the Delhi- Mumbai corridor.
o Gabions are used along the railway tracks in hilly areas for protecting rock fall.
o AS Reinforced Earth Embankments: Geo-textiles are used to hold RE embankments along
the railway track where the soil layer is loose and chances of landslides are higher. Along the
Udhampur- Jammu route, near the bridge on Tawi river, Railways has constructed a similar
embankment of 35 m height.
o Use of biaxial geo-grids is being tested for use in pilot projects in four divisions of Indian
railways – NF railways, N railways, EC railways and SC railways.
o Prefabricated Vertical drains (PVDs) can be used to expedite soil consolidation in weak soil
clayey regions, where the top soil is non porous and weak thus, increasing risk of ground
sinking.
While the use of geo-textiles is increasing, more tests and pilot projects are being done to see
the advantages of geo-textiles for Indian railways. The market is expected to increase at a
growing pace in the coming years.
Major Ports and river banks: Geo tubes, Geo-membranes and geo-bags are often used at ports to
prevent shore line erosion by water at ports. A geo-tube sea wall is being constructed at Upadda
village in East Godavari District of Andhra Pradesh for prevention of erosion by sea. Geo-tubes are
also being used at Kolkata Port on an experimental basis. While the penetration of geo-textiles is not
significant at present, the preference for use of geo-textiles for ports is growing and market is
expected to grow at a goods rate in the coming ten years.
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Urban Infrastructure: PVDs can be used for construction of roads and settlements at areas having
weak clayey soil. PVDs increase the rate of water flow through the soil and help the consolidation to
occur in just months instead of years, thus making the construction far more stable.
In addition to these, geo textiles can also be used to provide base reinforcement in the power sector and
airport runways. However, such specialised applications are not currently being done in India.
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The proposed investment for the XIIth five year plan is significantly higher than the XIth five year plan
indicating the government is more concerned about development of adequate infrastructure in the
country. This is expected to act as a booster for various industries associated with infrastructure
development like geo-textiles.
Another key growth factor for geo-textiles is the fact that the benefits of using geo-textiles are now
being widely acclaimed across the infrastructure sector of India and the Government is keenly exploring
opportunities for use of geo-textiles in infrastructure projects. Various trials for use of geo-textiles in
ports sector, railways and roadways are underway. This is expected to help the geo-textile industry to
grow at a significant rate of 8% during the next three years.
Key Manufacturers
Key manufacturers of geo-textiles in India have already been discussed in the introductory section.
Imports
3920, 3923, 3925 & 3926
5310 & 5311
5402 & 5407
5602 & 5603
5701 Rs. 105 Crore Rs. 100 Crore
5903, 5906, 5907 & 5911
6301, 6305 &6307
6806, 6807 & 6815
7308 & 7311
Exports
3920, 3923, 3925 & 3926
5310 & 5311
5402 & 5407
5602 & 5603 Rs. 87 Crore Rs. 503 Crore
5701
5903, 5906, 5907 & 5911
6301, 6305 &6307
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Final report on Baseline Survey of Technical Textiles in India
The export import trend for geotextiles is as shown in the exhibit below:
Exports Imports
600 503 120 105 100
500 100
in Rs. crore
in Rs. crore
400 80
300 60
200 40
87
100 20
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
The key HS codes under which geo-textiles are being traded are shown as under:
Exhibit 337: HS codes for geo-textiles
HS code family HS Code Description
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
2. Germany
3. United Kingdom
4. China
5. Italy
Key machinery
Most units surveyed used Sulzer looms for manufacturing Woven Geo-textiles. Knitting machines from
Karl Mayer are also used. Nonwoven needle-punching lines from Hunter, Dilo Group and Trutzschler are
used. In India, the leading machinery vendors are represented by ATE and Voltas.
Quality Standards
Indian standards for geo-textiles are as shown below:
IS 13162:1991 IS 14716: 1999
IS 13321:1992 IS 14739: 1999
IS 13325:1992 IS 14986: 2001
IS 13326:1992 IS 15060: 2001
IS 14294:1995 IS 15868:2008
IS 14324:1995 IS 15869: 2008
IS 14706: 1999 IS 15871: 2009
IS 14714: 1999 IS 15909: 2010
IS 14715: 2000 IS 15910:2010
IS 14715: 2013 IS 16090: 2013
Manufacturers also follow ASTM and EN standards.
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11. Oekotech
Oekotech segment refers to use of technical textiles in Environmental Engineering. The primary segment
in this is Landfill waste management. This refers to the use of Geosynthetic products to secure landfills
against leakage of municipal or hazardous waste. Other areas include secondary protection in
Chemical/Oil Industries (ground covers and the like around process tanks for secondary containment
should the tanks leak).
A modern engineering landfill has the following components - a basal lining system to prevent the
contamination of soil, and ground water by pollutants, a capping system to seal the waste when the
capacity of the landfill is exhausted, an impervious sealing layer which prevents the entry of pollutants in
the ground, a leachate collection system for the collection and transmission of leachates to a collection
pit, a secondary leachate collection/leak detection system.
Oekotech application segment includes concepts in environmental protection, waste disposal and
recycling. The most well known concept is the use of geosynthetic products (discussed earlier in
Geotech) in Landfill management. Secure landfills are considered to be the best available technical
option for the safe disposal of large volumes of solid waste/slurry. Waste management (both Municipal
and Hazardous) has become a major environmental issue in India as well as other countries.
A modern engineering landfill has the following components - a basal lining system to prevent the
contamination of soil, and ground water by pollutants, a capping system to seal the waste when the
capacity of the landfill is exhausted, an impervious sealing layer which prevents the entry of pollutants in
the ground, a leachate collection system for the collection and transmission of leachates to a collection
pit, a secondary leachate collection/leak detection system.
Exhibit 338: Geo membranes - used for soil lining in waste disposal
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In India, Oekotech is constituted by geo –membranes, which are primarily used for landfills. The
Oekotech market is currently of 10,000 MT worth Rs. 120 crore. The table below shows the Oekotech
market in India and its Growth prospects. There is little export of geo-membranes from India. Due to
limited awareness, the market is expected to grow at 10% during the coming three years and is
projected to grow to Rs. 160 crore by 2015-16 at 10% CAGR and further to Rs. 193 crore by 2017-18.
Exhibit 339: Market summary of Oekotech
2013-14 (E)
2012-13 (All values in Rs. Crore) 2015-16 (P)
Oekotextil Producti Impo Expo Domest Tot Expo Domest Expo Domest
es on rt rt ic al rt ic rt ic
Value
(in Rs. 120 120 120 - 132 160
Crore)
Oekotextil
Volum
es
e (in - 11
10 10 10 13
'000
MT.)
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
The key manufacturers of geo-membranes in India are Mahrshee Geo-membrane Pvt. Ltd. located at
Vadodra Gujarat and Pragya Polmers located at Kolkata.
Introduction to products
Geo-synthetics are extensively used in the design of both base and cover liner systems of landfill
facilities. The products include:
Geo-grids: It can be used to reinforce slopes beneath the waste, reinforce walls as well as to
reinforce cover soils above geo-membranes;
Geo-nets, which can be used for in-plane drainage;
Geo-membranes, which are relatively impermeable sheets of polymeric formulations that can
be used as a barrier to liquids, gases and/or vapours; provide the critical functions of leachate
containment, protection of ground water and Landfill Gas (LFG). They are also used in landfill
caps.
Geo-composites, which consist of two or more geosynthetics, can be used for separation,
filtration or drainage;
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Final report on Baseline Survey of Technical Textiles in India
Geo-synthetic clay liners (GCLs), which are composite materials consisting of Bentonite and geo-
synthetics that can be used as an infiltration/hydraulic barrier; they find application not only in
landfills/waste management but also for mine rehabilitation, tunnels, secondary containment
e.g. of petrochemicals, landscaping etc.
Geo-pipes, which can be used in landfill applications to facilitate collection and rapid drainage of
the leachate to a sump and removal system
Geo-textiles, which can be used for filtration purpose or as cushion to protect the geo-
membrane from puncture.
Product Characteristics
Both woven and non-woven geo-synthetics are used. Geo-synthetic clay liners consist of non-woven
fabric layers of 180-250 GSM with an intermediate layer of Bentonite mineral (Unit Mass: 1-5 kg/sq m).
Geo-textiles used for filtration/cushion are typically high GSM (285 – 3000) non-woven fabrics. HDPE
geo-membranes are manufactured using approximately 97% high molecular weight polyethylene, 2 to
3% carbon black, and 0.5 to 1.0% stabilizers and antioxidants. Some salient features of HDPE geo-
membrane include chemical resistance, low permeability and ultraviolet resistance. The thickness of this
geo-membrane is 2 mm.
The per capita MSW generated in India ranges from above 100 grams in small town to over 600 grams in
large cities. The total MSW generated in India during 2009 to 2012 was estimated to be of 1.27 Million
MTPA as per the status report of CPCB. These wastes are either recycled or land-filed or incinerated. In
India these are collected by respective municipalities and transported to disposal sites which are
normally low lying areas outside the city. While focus on recycling in increasing, the preference for land-
filling of these waste is decreasing due to the increased cost of land filling as the land filling sites are
quickly occupied due to the increase waste production. Given the limited revenues of municipalities,
most bodies have not been able to afford the treatment and disposal of MSW required under
environmental guidelines. Not surprisingly, many urban waste sites pose a serious health hazard for the
semi-urban/rural communities nearby. Municipal Solid Wastes (Management & Handling) Rules, 2000
(MSW Rules) are applicable to every municipal authority responsible for collection, segregation, storage,
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Final report on Baseline Survey of Technical Textiles in India
transportation, processing and disposal of municipal solid. Only the seven metro cities in India generate
MSW in excess of 1000 MTPA with highest generation from Delhi and Chennai. Due to the high cost of
land filling site and its operation and management, currently engineered land filling sites are available
only at these places.
Hazardous waste consists of corrosive, reactive, ignitable and toxic wastes. India produces about 2.7
million MT of land-fillable Hazardous Waste every year, as per CPCB report of 2009. The findings of the
same are as tabulated in the exhibit below.
Exhibit 340: Hazardous waste generation
Sl. No. Hazardous waste category Quantity of waste generated Percentage share
(in Million MTPA)
1 Land- fillable hazardous waste 2.72 44%
2 Inenarrable hazardous waste 0.42 7%
3 Recyclable hazardous waste 3.09 49%
Total 6.23
Source: National Inventory of Hazardous Wastes Generating Industries & Hazardous Waste Management in India – CPCB – Feb 2009
Gujarat and Maharashtra are the top two Hazardous waste generating states in India accounting for
over 50% of Hazardous waste generated. Seven states shown in the exhibit account for over 80% of the
Hazardous Waste generated in India.
Others
Gujarat
20%
Tamil Nadu 29%
4%
West Bengal
4%
Chattisgarh
5%
Source: National Inventory of Hazardous Wastes Generating Industries & Hazardous Waste Management in India – CPCB – Feb 2009
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Final report on Baseline Survey of Technical Textiles in India
Common Treatment, Storage and Disposal Facilities (TSDF) are developed for the disposal of land
disposable HW at 22 different places in 10 States in Gujarat and Maharashtra. The list of waste disposal
facilities across states is as shown in the exhibit below:
Exhibit 341: Distribution of TDSF for HW disposal
Sl. No. State No. of TDSF
1 Gujarat 7
2 Maharashtra 4
3 Uttar Pradesh 3
4 Andhra Pradesh 2
5 Himachal Pradesh 1
6 Madhya Pradesh 1
7 Punjab 1
8 Rajasthan 1
9 Tamil Nadu 1
10 West Bengal 1
Total 22
Total waste handling capacities (disposal capacity) of these facilities is 1.5 million MTPA which is just
55% of the present generation of 2.7 million MTPA of land-disposable Hazardous waste. This shows a
clear requirement of close of close to 1.2 million MTPA capacities for land fillable waste disposal. This
clearly indicates that in future the land-fillable waste disposal capacity is expected to increase to almost
double the current size, indicating goods prospects for use of geo-textiles for Oekotech purposes.
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12. Indutech
Indutech includes technical textile products used in the manufacturing sector. The technical textile
products covered under Indutech are given below:-
Conveyor belts (TT component)
Drive belts (TT component)
Cigarette filter rods
Decatising cloth
Bolting cloth
AGM glass battery separators
Coated abrasives (TT component)
Ropes & cordages
Composites (technical textiles component)
Printed circuit boards (TT component)
Computer printer ribbon
Paper making fabrics
Filtration Products
Industrial slings and webbings
Acoustic textile used in cell phones
Industrial hoses and pipes (TT component)
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Technical textiles consumption under Indutech in India is estimated at Rs 5,550 Crore in 2012-13.
Market size of Indutech, taken to be the sum of consumption and exports value is Rs. 6,625 Crore in
2012-13. The single largest contributor to the market size of segment of Indutech is the ropes and
cordages with a market size of 1,717 Crore and accounting for 26% of the market size of Indutech. The
domestic consumption for ropes and cordages stands at Rs. 1,008 Crore. The other two major segments
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Final report on Baseline Survey of Technical Textiles in India
that along with ropes and cordages constitute almost 60% of market size are Indutech are composites
and coated abrasives accounting for 21% and 11% of the market size respectively.
Overall, exports for segments of Indutech are estimated to be of Rs. 1,075 Crore. The domestic
consumption stands at Rs. 5,550 Crore and imports at Rs. 1,442 Crore which accounts for 26% of the
domestic consumption.
The segment is projected to grow to Rs. 9,929 crore by 2015-16 at 14% CAGR and further to Rs. 13,127
crore by 2017-18.
The imports, exports, domestic consumption and market size of all products segments have been
summarized in the following exhibit.
Exhibit 342: Market summary of Indutech
2013- 2015-16
Indutech 2012-13
14(P) (P)
Produ Impor Expo Dome Marke Expo Dom Expo Dom
Product Unit
ction ts rts stic t Size rt estic rt estic
Conveyor ‘000 MT 12 2.59 3.34 11.2 14.6 3.5 12.9 3.9 17.1
belts (TT
INR Crore 300 76 84 292 376 89 336 100 444
component)
‘000 MT 5.2 0.3 0.3 5.2 5.5 0.36 5.95 0.41 7.87
Drive belts(TT
component) INR Crore 199 33 19 213 232 20 245 23 325
INR Crore
421 2 29 394 423 38 421 64 482
mn 2 2
Decatising metres
2 0.06 - 2 2 - -
cloth
INR Crore 35 6 - 41 41 - 43 - 48
INR Crore 14 18 2 30 32 2 33 2 40
AGM glass
battery Mn Sqm 9 59 0 68 68 0 82 0 118
separators INR Crore
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Final report on Baseline Survey of Technical Textiles in India
2013- 2015-16
Indutech 2012-13
14(P) (P)
Produ Impor Expo Dome Marke Expo Dom Expo Dom
Product Unit
ction ts rts stic t Size rt estic rt estic
50 325 0 375 375 0 450 0 648
65,06 93,69
Coated
abrasives(TT ‘000 MT 53,092 1,410 278 54,224 54,502 289 9 312 9
component)
INR Crore 711 48 9 750 759 9 900 10 1,296
‘000 MT 122.5 11.7 37.1 97.0 134.1 44.5 108.7 64.1 136.3
Ropes and
cordages
INR Crore 1,646 71 709 1,008 1,717 851 1,129 1,225 1,416
Glass fabrics
as a part of ‘000 MT 82 47 14 114 128 15 131 17 173
composites
(TT
component) INR Crore 924 499 202 1,221 1,423 214 1,404 240 1,856
Printed
Mn Sqm - 32 - 32 29 - 38 - 51
circuit
boards(TT
component) INR Crore - 29 - 29 29 - 34 - 46
mn
Computers metres 1,099 332 7 1,425 1,431 7 1,453 7 1,512
printer
ribbon
INR Crore 220 66 1 285 286 1 291 1 302
Mn Sqm 5 1 0 6 6 0 7 0 9
Filtration
products
INR Crore 407 6.4 2 411 414 2 473 2 625
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Final report on Baseline Survey of Technical Textiles in India
2013- 2015-16
Indutech 2012-13
14(P) (P)
Produ Impor Expo Dome Marke Expo Dom Expo Dom
Product Unit
ction ts rts stic t Size rt estic rt estic
11,71
Industrial
webbings and MT 4,080 5,043 325 8,798 9,123 358 9,678 433 0
slings
INR Crore 102 194 8.4 288 296 9 317 11 383
- - - - -
Others
INR
Crore 5,181 1,442 1,075 5,550 6,625 1,246 6,320 1,694 8,235
Values
*Source: Annual reports, websites, secondary reports, ITTA, IMaCS analysis
SRF Ltd.
Garware Wall Ropes Ltd.
Khosla Profil Pvt. Ltd.
Owens Corning India Pvt. Ltd
U.P.Twiga Fiberglass Limited
Masturlal Fabrichem Pvt. Ltd
Green Field Material Handling Pvt. Ltd.
Pix transmissions Ltd.
Fenner Conveyor Belting Pvt. Ltd.
Grindwell Norton
Carborundum Universal Limited (CUMI)
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Final report on Baseline Survey of Technical Textiles in India
The detailed analysis of each product has been done in the subsequent sections.
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Final report on Baseline Survey of Technical Textiles in India
Conveyor Belts
Belt Conveyor system is a fastest, environment friendly & economical mode of bulk transportation. The
conveyor belt is used to move unit loads individually and bulk loads continuously.
Product description
A Conveyor belt consists of three components: Cover, Carcass and Insulation – the bonding medium for
the carcass. Belting fabrics are used for reinforcing these conveyor belts.
The carcass is sandwiched between two covers, the face cover for the carrying side and the back cover
for the pulley side with the face cover being thicker as it is subject to more wear and tear. The quality of
cover will depend on the material to be handled, its abrasive quality and lump size and the service
conditions. The carcass provides the strength for transmitting the power to drive the conveyor and to
support the load carried on the belt. The belt strength is determined by the combined strength of the
plies (Generally two- or three- ply belting). The insulation medium within the carcass of any belt
separates the plies to prevent chafing; permits the belt to flex, imparts good adhesion to bind the
carcass, supports the load; absorbs energy on impact at the loading point and properties for the
application – resistance to heat, oil or fire.
Conveyor belts can be classified as rubber conveyor belts and PVC conveyor belts. Rubber based belting
can be textile reinforced or steel reinforced. Textile reinforced belts are primarily of Nylon, polyester.
Most of the steel cord belts are used in the mining sector
The belts can be classified based on their application as General Purpose, Heat-resistant, Fire-resistant,
Oil-resistance, Food grade etc.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
The key manufactures of conveyor belting solutions are:
Madura Industrial Textiles
Sempertrans Nirlon
International Conveyor Belting Ltd.
Fenner India Pvt. Ltd
Jonson Rubber Industries Ltd.
Sanrhea Technical Textiles Limited
SRF Ltd.
Forech India
NRC
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Final report on Baseline Survey of Technical Textiles in India
Imports Exports
76
80 100 84.16
60 80 66
in Rs. crore
in Rs. crore
60
40
40
20 11 20
0 0
2007-08 2012-13 2007-08 2012-13
Exports Exports
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Final report on Baseline Survey of Technical Textiles in India
Drive belts
A belt drive is a method of transferring rotary motion between two shafts. A belt drive includes one
pulley on each shaft and one or more continuous belts over the two pulleys. The motion of the driving
pulley is, generally, transferred to the driven pulley via the friction between the belt and the pulley.
Product description
The transmission belts can be classified as Flat, Vee, Poly-Vee, Timing/synchronous belts etc. Vee belts
(or V Belts) are the most widely used belts. V belt drives replaced flat belt drives for many applications
because higher power could be transmitted with more compact drive arrangements. V Belt Drives
achieve drive efficiencies of about 95%.
V belts are used in alternators, air conditioning compressors, power steering pumps and water pumps,
apart from fans in automobiles as well as a number of industries. There are different types of V-belts;
some of them are wedge section V belts; high capacity narrow V-belts; hexagonal V-belts; multi rib poly
V-belts; automotive timing belts; auto wrapped belts in wedge and classical types; and variable speed
drive belts for two wheeler applications. Generally three types of V belts are commonly used: raw –
edged, v-ribbed, and wrapped. They come in five standard sizes A, B, C, D and E. The top width of A is
12.7 mm (1/2 in) and that of E is mm (1) and the thickness varies between the different sizes. When
power transmitted is heavy multiple belts are used in pulleys having a number of grooves as required.
The selection of the type of V belt depends on the power capacity of the drive and the small pulley's
shaft speed (rev/s), acceptable limits of the speed ratio, pitch length of the belt(s), and diameters of the
two pulleys etc. When correctly specified, V belts can be expected to deliver 25000 hours of service
(around 3 years continuous, or 5 years normal use) before belt replacement is required.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
Key manufacturers of drive belts include: Fenner India, Pix Transmissions and Good Year
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Final report on Baseline Survey of Technical Textiles in India
Key import sources are Japan, Indonesia, Thailand, China and Korea. Key export destinations are
Germany, UAE, Panama, Sudan, Singapore and USA. The trend of exports and imports over 2007-08
have been captured in the exhibit below.
Exhibit 349: Import and export trends of Drive belts - 2012-13 vs 2007-08
Imports Exports
34.5 40 36
34
34 30
in Rs. crore
in Rs. crore
33.5 19
33 20
33
10
32.5
32 0
2007-08 2012-13 2007-08 2012-13
Imports Exports
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Final report on Baseline Survey of Technical Textiles in India
Cigarette filter reduces harshness of tobacco smoke by reducing the amount of tar, smoke and other
fine particles during combustion of the tobacco portion. The filter is primarily made-up of cellulose
acetate fibres known as tow. The fibres are bonded together with a hardening agent, tri-acetin
plasticizer, which helps the filter to keep its shape. The filter is wrapped in paper and sealed with a line
of adhesive.
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Final report on Baseline Survey of Technical Textiles in India
consumption is thus, expected to grow at only 7% in the immediate future. However, exports shall lead
the growth maintaining the 30% growth observed in the past.
Exports for the product have grown over the years from Rs. 7 Crore in 2007-08 to Rs. 29.20 Cores in
2012-13 registering a CAGR of 33%. Key export destinations include UAE, Tartu, Indonesia, Iran and
Cambodia.
Exports
40
29
30
in Rs. crore
20
10 7
0
2007-08 2012-13
Exports
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Final report on Baseline Survey of Technical Textiles in India
Decatising cloth
Decatising cloth, also known as Decatising wrapper is an industrial fabric used in Decatising machines.
The fabric is an integral part of both Open Decatising and Kier Decatising machines that are majorly used
for mechanical finishing of woven fabrics.
Product Characteristics
Key Manufacturers
Key manufacturers of decatising Cloth include:
Hrishikesh Textiles
Noor Textiles, Panipat
Marino Textile
Bombay Dyeing
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Final report on Baseline Survey of Technical Textiles in India
Machinery details
Sulzer machines are used to manufacture decatising cloth.
Quality Standards
The parameters tested for decatising wrapper along with the test method are mentioned in the table
below:
Exhibit 355: Parameters tested for decatising wrapper
Parameter Test Method
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Final report on Baseline Survey of Technical Textiles in India
Bolting Cloth
Bolting cloth is a mesh fabric used primarily for screen printing in Textile industry. The fabric also has
applications in filtration in pharmaecutical industries and in filtering oil.
Product characteristics
Bolting cloth is a woven fabric manufactured from polyester and nylon yarns and is available in a variety
of mesh sizes.
Key Manufacturers
The manufacturers of bolting Cloth are:
Bombay Bolting Centre, Mumbai
Surat Bolting, Surat
Khanna Bolting, Surat
Mithil Corporation, Mumbai
Biyani Industrial Textile (P) Limited, Indore
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Final report on Baseline Survey of Technical Textiles in India
In addition, many filter manufacturing units in Surat also manufacture bolting cloth.
Bolting Cloth for fine suiting is imported from Switzerland, China, Germany, Malaysia and Japan.
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Final report on Baseline Survey of Technical Textiles in India
Battery separator is a porous sheet placed between the positive and negative electrodes in a liquid
electrolyte, a gel electrolyte or a molten salt battery. Its function is to prevent physical contact of the
positive and negative electrodes while serving as an electrolyte reservoir to enable free ionic transport.
According to the structure, the separator can be divided as micro porous and non-woven.
Product Characteristics
An ideal battery separator should have the properties of high porosity, small mean pore diameter,
oxidation resistance, puncture resistance, thermal dimensional stability and freedom from harmful
chemical contaminants, favourable voltage characteristics, retardation of antimony transfer,
electrochemical compatibility and prevention of dendrite growth.
The battery separators are made of PVC, PE and non-woven glass mats (Absorbent glass mats or AGM).
The glass mats are known as AGM (Absorbable Glass Mat). The battery separator market is dominated
by PVC although there is a gradual migration to PE separators. In India, the storage battery industry is
slowly shifting from PVC separators to Polyethylene separators. Glass mat with PVC or polyethylene is
mostly used in all industrial batteries and in a few cases in automobile batteries depending on the
function, customer requirement and price.
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Final report on Baseline Survey of Technical Textiles in India
Key Manufacturers
The major manufacturer of battery separators is Raman FibreScience Private limited, which was recently
acquired by US-based Hollingsworth & Vose Company (H&V) .However significant part of domestic
consumption, is being catered through imports.
Exhibit 359: Export Import trends for absorbent glass mats for battery separators
Applicable HS code family HS codes (2012-13)
Exports
7019, 8507, 8546 70191900, 70193100, 70193200, 70195900, Rs. 0.13
70199010, 70199090, 85079010, 85079090, Crore
85469090
Imports
7019, 8507, 8546 70191900, 70193100, 70193200, 70195900, Rs. 325.32
70199010, 70199090, 85079010, 85079090, Crore
85469090
*source: IMaCS analysis, industry sources, DGFT, DGCIS
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Final report on Baseline Survey of Technical Textiles in India
Coated Abrasives
An abrasive material is used to finish a work piece through rubbing the surface of the work piece.
Abrasives are primarily used in industrial applications like grinding, polishing, buffing, honing, cutting,
smoothening etc. The coated abrasives are classified into two broad categories: Woven coated abrasives
and Non-woven coated abrasives.
Product Characteristics
The base fabric used is cotton, polyester and polyester blends, processed to obtain a suitable coated
abrasives backing. These backings have special characteristics as weight, tensile strength and flexibility.
The type of backing cloth used is Jeans cloth called “J” weight cloth, Drills cloth called “X” weight cloth
and Sateen called “S” weight cloth. Jeans cloth is lighter and more flexible, while Drills cloth is stronger
and used in the manufacturing of coated abrasives to work under medium and heavy duty pressures.
There are two sides of the drill cloth which are different from each other. One side bears a net of fine
lining if seen carefully and this side is called drilled side of the cloth. Drill side is filled with fillers. The
other side of the cloth is called the coating side.
"J" weight cloth typically has a weight of about 130-195 GSM."X" weight cloth typically has a weight of
about 200-245 GSM and "Y" weight cloth typically has a weight of about 270-330 GSM.
The non-woven coated abrasives are made from abrasive grade fibres and made available for usage in
various sizes and forms.
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Final report on Baseline Survey of Technical Textiles in India
2012-13
Exports of coated abrasives (in MT) 278
Value of exports of coated abrasives (in Rs. Crore) 8.56
Market size of coated abrasive cloth (in MT) 54,502
Market size of coated abrasive cloth (in Rs. Crore) 758.56
Source: Industry Survey, IMaCS Analysis
Key Manufacturers
The key manufactures of coated abrasives are Carborundum Universal, Grindwell Norton and Wendt
India with their sales revenue from abrasives tabulated below.
Exhibit 361: Major players in coated abrasives and their revenue from abrasive products
Company Name Revenue (in Crore of INR)
Carborundum Universal (CUMI) 802.29
Grindwell Norton 653.90
Wendt India 661.31
Source: Capitaline, Annual reports
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Final report on Baseline Survey of Technical Textiles in India
Imports of coated abrasives in the past five years as show in the exhibit below whereas the exports have
dipped marginally on a low base. Key countries that we import coated abrasives from are China,
Republic of Korea, Germany, Mexico and Japan.
Exhibit 363: Import trend for coated abrasives 2012-13 vs 2008-09
Imports
60
48
50
in Rs. crore
40
30
20 13
10
0
2008-09 2012-13
Imports
Machinery details
The backing cloth is made from polyester, rayon and cotton fibres. The fabrics are generally woven at 90
degrees to each other; another method of manufacturing backing cloth is stitching together an overlay
of fibre placed 90 degrees to each other. The key machinery used for manufacture of backing cloth is
rapier looms.
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Final report on Baseline Survey of Technical Textiles in India
Synthetic ropes and cordages are substitutes to traditional ropes and cordages made from jute and
cotton. The synthetic ropes and cordages are primarily made from polypropylene and polyethylene. The
3-Strand and 4-Strand ropes required for fisheries, electricity boards, defence, ports and shipbuilding
yards, stevedoring companies, steel pipe industries, sugar factories, engineering and oil exploration. The
company also makes 8-Strand ropes that are ideal for marine applications like mooring lines, towing
lines, messenger lines and on-board oil rigs. These products are manufactured to desired specifications.
Product Characteristics
The ropes are generally available in 3-strand, 4-strand and 8-strand with standard lengths of length 110,
220, 330 and 440 metres and other customer specifications. The diameter of the ropes varies from ½
inch to 7 inches. The functional specifications of ropes are
Excellent strength
Controlled elongation
Abrasion resistance
Heat resistance
Non-corrosive
Light weight
High flexibility
Inert to chemicals
The ropes are made from polypropylene and HDPE polymer fibres.
Market size and trade trends
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Final report on Baseline Survey of Technical Textiles in India
2012-13
Market sizing of domestic consumption of ropes and cordage (in Rs. Crore) 1,717
Source: Industry Survey, IMaCS Analysis
Key Manufacturers
Key manufacturers of synthetic ropes and cordages are:
Garware Wall Ropes Ltd.
Axiom cordages which is an export oriented unit
Tufropes Pvt. Ltd.
Exports have shown good growth in the past five years. The trend for this has been captured in the
following exhibit.
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Final report on Baseline Survey of Technical Textiles in India
Exhibit 366: Exports of cordage -2012-13vs2007-08 Exhibit 367: Imports of cordage - 2012-13vs2007-08
Exports Imports
800 709 200
165
600 150
in Rs. crore
in Rs. crore
400 100 71
200
200 50
0 0
2007-08 2012-13 2007-08 2012-13
Exports Imports
Key export destinations are Indonesia, Singapore, UAE, USA and Turkey. Key countries of import are
Nepal, China and Bangladesh.
Machinery details
The key machinery employed in manufacture of synthetic ropes is given below:
Extrusion
o J P Industries
o Lohia Starlinger
o Kabra Machines
Twisting and Winding
o LMW, Coimbatore
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Final report on Baseline Survey of Technical Textiles in India
Product Characteristics
Composites are able to meet diverse design requirements despite being light-weight and have a high
strength-to-weight ratio as compared to conventional materials. Some advantages of composite
materials over conventional one are mentioned below
1. Tensile strength of composites is four to six times greater than that of conventional materials
like steel, aluminium etc.
2. Improved torsion stiffness and impact properties
3. Higher fatigue endurance limit (up to 60% of the ultimate tensile strength)
4. 30-45% lighter than aluminium structures designed for the same functional requirements
5. Lower embedded energy
6. Composites are less noisy while in operation and provide lower vibration transmission
The key material of choice for composites is Glass fabric. Fibre glass dominates the composites industry
as a preferred reinforcement fibre, with a share of around 85%-90%. Other reinforcement fibres like
carbon fibre and aramid fibre are sparingly used in India owing to its patented technology and high
costs.
Fibre glass is made of fine solid rods of glass each with thickness less than one twentieth the width of
human hair. Glass fibres are loosely packed together into a mass which can serve as heat insulators.
They are also used like wool or cotton fibres to make glass yarn, tape, cloth and mats. Fibre glass also
has applications in electrical insulation, chemical filtration and fire fighter suits. Combined with plastics,
fibreglass is used for airplane wings and bodies, automobile bodies, wind mill blades and boat hulls. In
this section, we assume that the key contributor to the market of composites is Glass fabric.
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Final report on Baseline Survey of Technical Textiles in India
Infrastructure,
13%
Building an
Electrical/elect construction,
ronic, 14% 15%
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Final report on Baseline Survey of Technical Textiles in India
Growth across these segments would push the market size for composites. An active focus on wind
energy as a large untapped potential and growing penetration of glass fabric in numerous applications is
expected to drive the domestic consumption by 15% year on year in the near future. Exports shall grow
at a more temperate rate of 6% with Government initiatives like Make in India paving way for capacities
and quality in due time.
Key Manufacturers
Key manufacturers of composites in India include:
Key manufacturers of composites in India include:
Owens Corning India
UP Twiga Glass fibres
Goa Glass fibre
Sintex Industries ltd, Kalol
Mahindra composite
TATA Automotive Ltd
L & T, Vadodara,
Permali Wallace, Indore
Mobility Solutions ltd. Chandigarh
Agni fibre Board Pvt. Ltd, Vadodara,
Kineco Private Limited
Suzlon India Ltd.,
Anearcon India DAMAN,
Tata Advanced Materials
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Final report on Baseline Survey of Technical Textiles in India
For composites, we rely a lot on our trade links. 41% of our domestic consumption is catered by imports
and 14% of the market size contributed by exports. Exports have declined over time, and imports have
grown at a 7% CAGR. This points to an indigenous capacity enhancement as the market has grown
sizeably. The export trend has been capture in the following exhibit. Key countries from where we
import are Malayasia, U.S.A, China, U.K., Germany and Belgium. Key export destinations are Germany,
U.S.A, U.A.E, and Brazil and Belgium.
Imports
600 499
500
in Rs. crore
400 351
300
200
100
0
2007-08 2012-13
Imports
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Final report on Baseline Survey of Technical Textiles in India
Composites
Composites used in automobiles are a very wide variety of products. Composites such as glass wool, and
carbon are used in auto motives. This is however, very specific to the mode of transport considered, i.e.
composites used in conventional automobiles, railways, shipping industry and aviation differ from each
other significantly.
Product Characteristics
Composites used in auto motives are used mainly for two attributes – high strength and light weight.
Both these attributes are mostly contributed by aramid and carbon fibres and find heavy application in
the shipping and aviation industry. Other than these, glass fibres used in the automotive sector are used
in railways and in luxury buses.
Automobiles
In road automobiles, glass fibres are the only composites used. These too are utilized mainly in high end
luxury buses and not commercial vehicles. This is due to high cost of glass wool involved. In luxury buses,
these are used mainly in the front, rear, engine covers, dashboards, battery boxes and air conditioning
covers.
Railway coaches
In railway coaches, glass fibres is the only technical textile composite used so far. This is used in the
lining of coaches. Delhi Metro has been the only locomotive operation that has used composites other
than these.
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Final report on Baseline Survey of Technical Textiles in India
The consumption of composites by luxury buses and railway coaches has been summarized as below:
Exhibit 372: Market size estimate glass fabric
2012-13
Domestic consumption of glass fabric in luxury buses(in MT) 240
Value of Domestic consumption of glass fabric in luxury buses (in Crore) 2.88
Domestic consumption of glass fabric in railway coaches (in MT) 505.44
Value of Domestic consumption of glass fabric in railway coaches (in Crore) 4.55
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Final report on Baseline Survey of Technical Textiles in India
The Printed Circuit Board (PCB) is a mechanical device used to electrically connect and hold electronic
components. The technical textile used in the manufacture of printed circuit board is the woven glass
fibre fabric which is used as reinforcement along with the epoxy resin. The glass fibre impregnated resin
called ‘prepregs’ is used to bind the copper foils to give copper laminated boards, called laminates.
These laminates are further cut into various sizes based on the requirement.
Product Characteristics
The glass fabric used affects the performance of final electronic circuitry built on the PCB. The “fibre
weave effect” or FWE is one of the central issues associated with the influence of the glass
reinforcement fibre on the electrical performance of the PCB.
The glass fabric used for PCB is generally Style 1080 however there are various styles specified by IPC.
The standard construction of this style of fabric involves 60 yarns per inch in the warp or machine
direction and 47 yearns per inch in the weft or cross-machine direction. The thickness of the fabric is
typically, 2.1mil (0.053mm).
The desired properties of the glass fabric required for PCB applications are as follows:
1. Dimensional stability
2. Surface smoothness
3. Ability to withstand laser and mechanical drilling
4. Superior conductive anodic filament (CAF) resistance
5. Uniform dielectric constant (generally in range of 6.6-6.9)
6. Lower dissipation factor (0.006)
7. Reduced signal skew and improved signal integrity
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Final report on Baseline Survey of Technical Textiles in India
this demand is catered to by imports. The technical textile component of printed circuit board comprises
a very small fraction (0.2%) of its value.
Exhibit 373: Market size of PCB - TT component
2012-13
Market sizing of Technical textile component used in PCBs (in Mn sqm) 32.10
Market sizing of Technical textile component used in PCBs (in Rs. Crore) 28.89
Key Manufacturers
Key manufacturer in the country for glass fibres to be used in PCB is AT &S Limited.
Key countries from where we import PCBs are China, Taiwan, Hong Kong, Republic of Korea and Japan.
Key export destinations for our relatively smaller export of PCBs are Austria, U.S.A., Germany, Singapore
and U.K.
Machinery details
The raw material used for glass fibre fabric is monofilament glass fibres. The filaments are further
processed to produce yarn which is used for weaving the reinforcement fabric.
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Final report on Baseline Survey of Technical Textiles in India
The key machinery used for weaving glass fibre fabric is air-jet weaving machine the major producers of
these air jet machines are as given below:
1. Sulzer Textil, Switzerland
2. SMIT SpA, Italy
3. Lindauer Dornier GmbH, Germany
4. Picanol, Belgium
Quality Standards
The standards for manufacturing glass reinforcement fabric are set forth by IPC. The standard followed
for manufacturing glass fibre fabric is IPC-4412.
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Final report on Baseline Survey of Technical Textiles in India
Filtration products
Filtration products are broadly classified based on the key application area. The broad classification
based on applications is given below:-
Industrial filters - Industrial filters include vacuum filters, pressure filters, and dust collection
equipment like bag filters. Industrial filters are further classified into Dry and wet filters on the
basis of their applications. Dry filters are consumed by industries like Cement, Steel and Energy
plants ( chiefly waste to energy plants). Wet filters are employed more in the Pharmaceutical
and Chemical industries.
Automotive filters - Automotive filters are primarily of three types - Oil filter, Air filter and Fuel
filter. The filters clean the oil, air and fuel by blocking dirt and other unwanted particles from
entering the vehicle system. The technical textile used in the filters is cellulose and polyester
non-woven filter paper.
Polyester spun fabric 360 – 670 325 - 600 250 - 308 0.20 - 0.109
Nylon filament fabric 330 – 450 310 - 548 275 - 414 0.60 - 0.23
Cotton fabric 400 – 830 135 - 320 110 - 225 0.30 - 0.08
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Final report on Baseline Survey of Technical Textiles in India
The different properties of non woven filter media are captured as under:
Exhibit 376: Non woven filter media properties
Breaking* Bursting Max. Air
Non Woven Weight Thickness Strength Strength Temp. Perme-
Filter Media (GSM) (Mm) (Kgf) (Kg/Cm²) (Cº) ability
Polyester & 300 – 160 -
Polyester 550 1.7 - 2.3 30 - 70 15 - 30 150 750
Polypropylene
& 400 – 100 -
Polypropylene 700 1.8 - 3.0 70 - 150 30 - 40 90 200
Polyester -
Acrylic &
Polyester 500 202 70 30 120 200
Polyester -
Viscose 220 1.8 16 4 130 550
**-
Filter bags employed for very consumer industry, depend on the size of the particulate emission. There
are well established norms for cement and steel plants that they must adhere to. The cement industry in
general prescribes a 50 gsm bag.
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Final report on Baseline Survey of Technical Textiles in India
For industrial filters, each industry has its set pattern of consumption although one similarity is retained
across categories. Each industry has an initial plant set up requirement and replacement requirement of
filters once in operation. Thus, the consumption of filters is directly driven by the capacity utilization of
existing plants and new capacity addition across the industries of cement, steel and power. These
industries, in turn, are closely intertwined with the macroeconomic health of the country. Thus, with a
boost in industrial growth and infrastructure development, the industry can only grow. Taking cue from
the current upbeat investment climate, the domestic consumption of the product is expected to grow at
15% in the immediate horizon.
Key Manufacturers
Key manufacturers of filtration media include:
Khosla Profil Pvt. Ltd.
Masturlal Chemfab
Industrial filters ltd.
Supreme Industries Ltd.
SVM Nonwovens
BWF India
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Final report on Baseline Survey of Technical Textiles in India
Key countries from where India imports are China, Germany, Finland, Denmark and U.S.A.
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Final report on Baseline Survey of Technical Textiles in India
The computer printer cartridge of a Dot matrix printer (DMP) consists of a cassette and inked fabric
called the printer ribbon. The cartridge is replaced when no further prints can be availed, however in
order to save on costs only the ribbon portion is changed which is called the refill.
Product Characteristics
The Nylon 6 yarn is woven into a fabric which is cut to required size for making computer printer
ribbons. The properties essential for this fabric is
1. High tensile strength
2. Good absorption capacity and capillary action
3. Smudge resistance
4. Scratch resistance
5. Good heat resistance
These properties enable the ribbon to carry the ink and undergo stress during printing. The fabric is
prepared from nylon yarn. It is then cut into required dimensions, soaked in ink which is of the
consistency of wax or crayon, and packed in rolls.
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Imports
80
66
60
in Rs. crore
40
17
20
0
2007-08 2012-13
Imports
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Final report on Baseline Survey of Technical Textiles in India
Paper machine clothing consists of large continuous belts of custom designed and custom
manufactured, engineered fabrics that are installed on paper machines and carry the paper stock
through each stage of the paper production process – pulp created and pressed to a mesh, dewatered,
heated, and dried by paper-making machines to make paper web. The types of fabrics are as follows:
Forming fabric - single-layer and double layer fabrics, two-and-half layer designs.
Press fabrics - comprising single-base and multi base fabrics.
Dryer fabrics - which consist of woven mesh dryers fabrics, needled woven mesh dryers, spiral
link dryer fabrics, and needled spiral link dryer fabrics.
The demand for these fabrics is primarily driven by paper mills. With the advent of technology synthetic
material is being used to replace wire fabrics.
Product Characteristics
The paper making fabrics are made from polyester and polyamide wires which are woven to produce
the fabric. Paper making fabric should have the following functionalities:
1. Dewatering ability or good drain ability
2. Transferability of wet paper web - transfer wet paper web safely to the next position by
adhering the wet paper web to the felt.
3. Run-ability - avoid undesirable conditions as snaking, deviation, vibration and wrinkling.
4. Wear resistance and resistance to hair shedding
5. Compaction resistance
6. Paper surface smoothness - avoid any felt or roll markings.
7. Uniformity
8. Sustain high speeds of movement on paper making machine
These vary according to the grades of paper, types of paper-making machines and the positions where
the felts are used. In short, each position of the paper-making machine requires different felts.
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Key Manufacturers
Key manufacturers in the segment are:
Voith paper fabrics ltd.
Wire and fabriks SA Ltd.
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Exports
5911 59111000, 59113190, Rs. 7.39 Crore
59113210, 59113250,
59113290, 59119010, 59119090
*source: IMaCS analysis, industry sources, DGFT, DGCIS
Imports of paper making fabrics have grown rapidly in the past five years as depicted in the Exhibit
below. Exports have largely remained at the same levels. Key countries from where India imports paper
fabrics are China, Republic of Korea, Switzerland, Germany and Malaysia.
Exhibit 384: Import trend for paper making fabric 2012-13 vs 2007-08
Imports
80 67
in Rs. crore
60
40
15
20
0
2007-08 2012-13
Imports
Machinery details
The key machinery used for paper making fabrics is as given below:
Warp penetration machines
Weaving machine
Finishing and head setting machine
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Final report on Baseline Survey of Technical Textiles in India
Industrial webbings and slings are used in lifting heavy equipment. These find applications in logistics,
construction and freight handling. These are critical components in the industries as product failure can
lead to loss of life also, especially in weight lifting applications.
Product Characteristics
Slings are made out of high tenacity polyester and are thus 100% technical textile.
Key Manufacturers
Key manufacturers include:
Greenfield
Ferreterro
Protherm
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Exhibit 386: Import and Export trends of TT component webbings and slings
Applicable HS code HS codes (2012-13)
family
Imports
5806,5911 58062000, 58063200, 59111000 Rs. 194.23 crore
Exports
5806,5911 58062000, 58063200, 59111000 Rs. 8.13 crore
*source: IMaCS analysis, industry sources, DGFT,
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Final report on Baseline Survey of Technical Textiles in India
Others
Under this head we have covered two new product segments that were suggested by the PIC but have
very small market sizes at the moment. They have been, thus, clubbed together under “Others”. The
two product segments included here are acoustic textiles used in cell phones and technical textiles used
in hoses and pipes. The corresponding market sizing has been explained in the following sections.
Product Characteristics
These membranes are hydrophobic and are designed to have longevity against weather.
Key Manufacturers
Key manufacturers include:
Sefar
Saati
Nitto Denko Private Ltd.
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Final report on Baseline Survey of Technical Textiles in India
Imports
5911 59112000 Rs. 0.66 crore
*source: IMaCS analysis, industry sources, DGFT,
Product Characteristic
Technical textile reinforcement used in industrial hoses and pipes may be of rayon or high tenacity
polyester again depending on application and end usage conditions.
Market size and trade trends
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Key Manufacturers
Key manufacturers of TT reinforcement in hoses are:
Reliance Industries Ltd
Century Enka Ltd.
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Introduction
Nonwoven fabrics are broadly defined as sheet or web structures bonded together by entangling fibre
or filaments (and by perforating films) mechanically, thermally or chemically. They are flat, porous
sheets made directly from separate fibres or from molten plastic or plastic film. They are not made by
weaving or knitting and do not require converting the fibres to yarn
Nonwovens are defined by ISO standard 9092 and CEN EN 29092. These two documents, identical in
their content, are the only internationally acknowledged definition of Nonwovens. As industry, trade
and technology have evolved since their publication in 1988; these standards are being updated by ISO
experts to better reflect what the present understanding of Nonwovens is. The following text has
recently been proposed to the International Standardization Organization by EDANA and INDA.
Wet-laid webs are nonwovens provided they contain a minimum of 50% of man-made fibres or other
fibres of non vegetable origin with a length to diameter ratio equals or superior to 300, or a minimum of
30% of man-made fibres with a length to diameter ratio equals or superior to 600, and a maximum
apparent density of 0.40 g/cm. Nonwoven fabrics are engineered fabrics that may be a limited life,
single-use fabric or a very durable fabric. Nonwoven fabrics have various functions such as stretch-
ability, flame resistance, wash-ability, strength, absorbency, liquid repellence, resilience, softness,
cushioning, filtering, bacterial barrier and sterility. These properties are often combined to create fabrics
suited for specific jobs.
Production process
The production of nonwovens takes place in three stages (Some stages may be overlapping or run
simultaneously). The three stages are:
Web Formation
Web Bonding
Finishing Treatments
Web Formation
Nonwoven manufacture starts by the arrangement of fibres in a sheet or web. The fibres can be staple
fibres packed in bales, or filaments extruded from molten polymer granules.
Four basic methods are used to form a web are:
a. Dry-laid
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Final report on Baseline Survey of Technical Textiles in India
b. Spun-melt
c. Wet-laid
d. Other techniques
Dry-laid
There are two methods of dry-laying:
Carding
Air-laying
A carding machine is a rotating drum or series of drums covered in fine wires or teeth. Carding is a
mechanical process starting with the opening of fibre bales which are blended and conveyed to the next
stage by air transport. They are then combed into a web by a carding machine. The exact configuration
of cards depends on the fabric weight and fibre properties needed. The web can be parallel-laid, or can
be random-laid. Typical parallel-laid carded webs result in good tensile strength, low elongation and low
tear strength in the machine direction and the reverse in the cross direction. Relative speeds and web
composition can be varied to produce a wide range of fabrics with different properties.
In air-laying, usually short fibres are fed into an air stream. From there it goes on to a moving belt or
perforated drum, where they form a randomly oriented web. Air laid webs offer great versatility in
terms of the fibres and fibre blends that can be used. Compared with carded webs, air laid webs has
lower density, greater softness and the laminar structure is absent.
Spun melt
Spun melt is a generic term describing the manufacturing of nonwoven webs directly from
thermoplastic polymers.
It consists of two processes:
Spun laid
Melt blown
In spun laid process (also known as spun bonded) polymer granules are melted and then the molten
polymer is extruded through spinnerets. Then the continuous filaments are cooled and deposited on to
a conveyor to form a uniform web. In the spun laid process, the raw material flexibility is more restricted
but it gives the nonwovens greater strength. Co-extrusion of second components is used in several spun-
laid processes, usually to provide extra properties or bonding capabilities.
In melt blown web formation, on leaving the spinneret, low viscosity polymers are extruded into a high
velocity airstream. This scatters the melt, solidifies it and breaks it up into a fibrous web.
Wet-laid
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Final report on Baseline Survey of Technical Textiles in India
The method of wet-laying is similar to paper manufacturing but with synthetic fibres. Dilute slurry of
water and fibres is deposited on a moving wire screen and drained to form a web. Then with the help of
pressing between rollers the web is dewatered, consolidated and then dried. Impregnation with binders
is often included in a later stage of the process.
Other techniques
This includes a group of specialised technologies, in which the fibre production, web structure and
bonding usually occur at the same time and in the same place.
Flash spun webs are made by dissolving a polymer in a suitable solvent and then spraying it into a vessel
which is held at reduced pressure. The solvent evaporates (flashes off) creating a cloud of fibres, which
are collected and bonded. Other variants of web forming techniques include different methods of
fibrillation such as electrostatic spinning.
Processes are emerging where two or more web forming techniques are used simultaneously. For
example the spun-laid/melt blown process, in which one or more melt blown webs and spun laid webs
are combined.
Web Bonding
Webs, other than spun-laid, have little strength in their unbonded form. The web must therefore be
consolidated in some way. The choice of method is a vital decision determining the ultimate functional
properties.
There are three basic types of bonding:
a. Chemical
b. Thermal
c. Mechanical
a. Chemical bonding
Chemical bonding or adhesion bonding mainly refers to the application of a liquid based bonding agent
to the web. Three groups of materials are commonly used as binders:
Acrylate polymers and copolymers
Styrene-butadiene copolymers
Vinyl acetate ethylene copolymers.
There are water based binder systems (most widely used), powdered adhesives, foam and in some cases
organic solvent solutions, which are used.
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Final report on Baseline Survey of Technical Textiles in India
The binder can be applied uniformly by impregnating, coating or spraying or intermittently, like print
bonding. Print bonding is used when specific patterns are required and where it is necessary to have the
majority of fibres free of binder for functional reasons.
b. Thermal bonding (cohesion bonding)
This method is based on the thermoplastic properties of certain synthetic fibres to form bonds under
controlled heating. Here a low melt fibre or bi-component fibre is introduced at the web formation
stage to perform the binding function later in the process but the web fibre itself can be used.
There are several thermal bonding systems in use:
Calendaring welds the fibre webs together using heat and high pressure applied through rollers
at speed.
Through-air thermal bonding makes bulkier products by the overall bonding of a web containing
low melting fibres. This takes place in a carefully controlled hot air stream.
Drum and blanket systems apply pressure and heat to make products of average bulk.
When the molecules of the fibres held under a patterned roller are excited by high frequency
energy producing internal heating and softening of the fibres, sonic bonding takes place.
c. Mechanical bonding
In mechanical bonding the strengthening of the web is achieved by inter-fibre friction as a result of the
physical entanglement of the fibres.
There are three major types of mechanical bonding:
Needle-punching
hydro-entanglement
stitch-bonding
Needle-punching is most commonly used. Specially designed needles are pushed and pulled through the
web to entangle the fibres. Webs of different characteristics can be needled together to produce a
gradation of properties.
Hydro-entanglement uses high pressure jets of water to cause the fibres to interlace. It is mainly applied
to carded or wet-laid webs. The water jet pressure used has a direct bearing on the strength of the web,
but system design also plays a part. Hydro-entanglement is sometimes known as spun-lacing.
Stitch-bonding is a third type of mechanical bonding. It can be done with or without the addition of a
thread. When no thread is added, the process is often referred to a loop formation.
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Final report on Baseline Survey of Technical Textiles in India
Finishing Treatments
A variety of different chemical substances are employed before or after binding, or various mechanical
processes are applied to the nonwoven after binding for modifying or adding to existing properties.
Nonwovens can be made flame retardant, water repellent, conductive, porous, antistatic, breathable,
and absorbent and various other properties discussed before. They can also be coated, printed, dyed,
and can be combined with other materials to form complex laminates.
Based upon the industry where it is used different methods are selected from above which will be
applied. But mainly the following trends have been observed:
Traditional textile industry uses Dry Form process
The synthetic fibre industry uses the Spun-bond and Melt-blown methods
The paper industry uses the wet process
Key Applications
Non woven fabric manufacturers usually manufacture the fabric in a roll form. It is then sent to various
other industries where it has end applications, where is it cut and given different form depending upon
the use. Non-woven technical textiles have diverse applications across various segments of technical
textiles like automotive, geo-textiles and health/hygienic sectors in various product categories like:
Personal Care & Hygiene
Healthcare
Home Furnishings
Leisure & Travel
Clothing
Automotive
Construction
Geo-textiles
Industrial
Agriculture and horticulture
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Final report on Baseline Survey of Technical Textiles in India
Main technologies used are Air-laid, Carded non-woven, Spun-melt Non woven of SMS and spun-bond.
Household
Nonwovens are used in a multitude of household applications ranging from cleaning and filtering to
adding an aesthetic touch to the home. The most commonly used nonwoven products in home are the
needle-punched carpets. Similarly thermal bonded nonwovens of PP find their application in the form of
blinds. They prove to be cost effective over the woven ones. Another popular application is also the wall
coverings used in various homes instead of the traditional wall paper. But these applications are not
found much in India.
Spun-bonded nonwovens are used as backing fabrics in the furniture. Nonwoven also has various other
furniture applications like up-holstered furniture. It is used in mattresses and quilts as well. Nonwoven
wadding is also used in pillows.
Main technologies used are Needle punched, spun-bond and wet-laid non woven.
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Final report on Baseline Survey of Technical Textiles in India
Main technologies used dry-laid non woven in particular thermo bonded, needle punched, hydro-
entangled and chemically bonded and spun laid and melt blown.
Automotive
The use of nonwovens has increased substantially in recent years. Various automotive parts like carpets,
insulations, headliners, door panels, parcel shelf, padding in seats, etc. are made from nonwoven
fabrics. Nonwovens help reduce the weight of the car, enhance the comfort and aesthetics and provide
advanced insulation, fire resistance, etc. In short they contribute to make cars safer, more comfortable,
cost-effective and also attractive.
Due to their versatility and numerous benefits they are also widely used in the design and construction
of other vehicles and transportation means like aeroplanes, trains, boats, spacecraft and satellites.
Main technologies used are Dry-laid - Needle punched, Spun-lace, Thermo-bonded and Spun-melt in
particular spun bond.
Geo-textiles
Nonwovens are used for filtration, reinforcement and as separators in various civil engineering projects
like roadways, railways, runways, drainage, bridges, canals, dams, reservoirs etc. Their main advantage
is that they are very strong despite being very light in weight. Polyester felts are used to make bitumen
composites for water-proofing in construction.
Rapid developments in infrastructure have led to huge demand for nonwovens in highway, railway,
airport and landfill projects.
Technologies used Dry-laid and in particular Needle punched non woven and spun-laid non woven.
Industrial
Nonwoven products are used for various insulation and protective applications in the electronics
industry. Polyester Nonwovens are used in cable wrapping. Another big application area of nonwovens
is in the filtration area. Hi-loft wadding are used for fresh air filter systems. New products are also being
developed whereby nonwovens are finding increasing applications in the packaging segment as well.
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Final report on Baseline Survey of Technical Textiles in India
mat leads to healthy growth of flowers and vegetables. Technologies used in agricultural applications
are Needle punched and spun bon non woven.
223
175 186
200 162
135
100
-
2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16
(P) (P) (P)
More than 50% of non-woven capacity in India is of Spun-bond non-woven followed by needle –
punched non woven. The share of different types of non woven fabric manufactured in India is shown in
the exhibit below.
Exhibit 392: Types of non-woven produced in India
Needle-punch Spun-bond
34% 54%
Source: IMaCS analysis, ANFA statistics for nonwoven production in Asia 2012
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Final report on Baseline Survey of Technical Textiles in India
Key applications:
The key application of nonwovens is in India is under Packtech segment; particularly in shopping bags
and food grade poly-olefin bags, in Meditech where non woven is used in hygiene products like diapers,
under pads as well as surgical disposables and gowns and in geotextiles and oekotextiles. In addition
significant share of non woven fabric also goes into making of interlinings in Clothtech and shoe
components like eyelets and strobes. The segment wise usage of non woven across the twelve segments
of technical textiles is shown as under
Exhibit 393: Non woven usage across segments
Meditech
7%
Sportech
Geotech 15%
9%
The product life cycle of key products which use non woven is shown in Exhibit 394. The diagram
indicates that a majority of the non woven based products are still in its growth phase, showing that the
market for non woven in India still has a lot of potential for growth.
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Raw material
Close to 60% of the non woven produced in India is based on Polypropylene, which is most commonly
used for applications in Packtech, Meditech and Agrotech.
The production of non-woven fabric in India is used across different segments to develop final finished
products as well as exported in roll goods form. Many organisations in India are also involved in
purchase of non-woven fabric and converting the same into end products. The market for non-woven
fabric is dominated by the technical textile segment of Mobiltech, Meditech and Agrotech. The demand
from automobile sector particularly for non-woven automobile interior carpets and filters is the biggest
consumer of non woven fabric in India. It is followed by Meditech products like sanitary napkins,
diapers, surgical dressing, surgical disposables and absorbent fabrics. Other than these, usages in non
woven wipes, shoe linings and insoles and interlinings are growing due to the cheaper cost of non-
woven fabric. In addition, non-woven is also used in several other products like cigarette filters,
headliners, airlines disposables, surgical disposables, non-woven abrasives, mulch-mats, crop covers,
etc.
Key Manufacturers
Non –woven manufacturing in India has seen a major change in the last few years, with many players
going for large capacity additions. The demand of both domestic market as well as growing export has
been the major thrust behind the growth of the segment. While the market has grown, most of the
production growth has been seen in the production of PP Spun-bond non woven, due to raw material
advantage in procurement of poly propylene in India, in particular Gujarat. There are around 100 players
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Final report on Baseline Survey of Technical Textiles in India
in the non woven manufacturing in India. Key manufacturers of non-woven fabrics in India with their
annual production statistics have been shown in the exhibit as under:
Exhibit 395: Key manufacturers of Non woven fabrics in India
Sl. No. Company Estimated Type of non woven
Production
( in MTPA)
1 Supreme Nonwovens 12,500 Spun-bond
2 Spun bond/Melt
Ahlstrom Fibrecomposites India Pvt. Ltd. 12,000 spun
3 Uniproducts India Ltd. 12,150 Needle-punched
4 Ginni Filaments 10,000 Spun-lace
5 Techfab India 8,040 Stitch-bond
6 Spun-bond/melt
Alfa Foam 7,800 spun
7 Mohak Carpets 6,432 NW light weights
8 Well Spun 5,000 Spun-lace
9 Paramount Non woven 5,000 Spun bond
10 Surya Textech 4,800 Spun-bond
11 Pratap Synthetics Ltd. 4,500 Spun-bond
12 Pacific Harish 3,600 Needle-punched
13 Fiberweb 3,600 Spun-bond
14 PARK Nonwoven 2,100 Needle-punched
15 Sanhrea Technical Textiles Limited - 1800 Spun bond
16 Dharmesh textiles 720 Needle-punched
17 Hitkari Fibers Ltd. 480 NW light weights
18 Rizwan Carpets 432 NW light weights
19 Charminar Nonwovens 144 Spun-bond
20 Parishudh Fibers 108 Needle-punched
*Source: Primary survey, Annual reports, websites, secondary reports, ITTA
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West
Bengal – 6%
Maharashtra
– 15%
Andhra Pradesh –
6%
Tamil Nadu –
6%
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Final report on Baseline Survey of Technical Textiles in India
markets were growing very slowly. In addition to that growth in new product markets in India like that
of Non woven wipes, medical textiles, geo-textiles and increased usage in Agro textiles paved the way
for a healthy growth of non woven industry in India.
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Aramid fibre
Aramid has the largest share amongst the specialty fibres. These are aromatic polyamides available in
different grades with properties to suit various applications. The typical properties of Aramid fibre are
low density, high strength, good impact resistance, good abrasion resistance, good chemical resistance,
good resistance to thermal degradation and compressive strength similar to E-glass fibres. Aramid fibre
has both textile and non textile applications; the key applications of Aramid fibre in technical textiles
include:
Ballistic protective applications such as bullet proof vests
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Final report on Baseline Survey of Technical Textiles in India
Protective apparel such as gloves, motorcycle protective clothing and hunting gaiters, chaps and
pants.
Sails for sailboats, yachts etc
Belts and hosing for industrial and automotive applications
As a protective layer in industrial gloves to provide cut/ slash protection.
In production of inherent FR fibres and fabrics
The demand for aramid fibre is met by imports. USA and Germany account for majority of imports of
Aramid to India followed by China. Du Pont is the leading manufacturer of Aramid fibres and is the key
supplier of Aramid fibres in India. The company markets its product under the brand name Du Pont
Kevlar and DuPont Nomex. Another brand gaining recognition in the Indian market is Spectra developed
by Honeywell. The total import of Aramid in India is 1110 MT worth Rs. 90 crore. 90% of it is imported
by DuPont India.
Applications
Aramid fibre is used in Bullet proof jackets, inherent fire retardant fabrics and apparels, in cut proof
industrial gloves and high strength threads and yarn used for stitching of aramid fabric. These are
schappe-spun aramid sewing threads used for stitching of Kevlar. It has very high strength. It does not
melt or support combustion and hence is often used in flame resistant clothing. The tex specification
range from 42 to 84 with the breaking strength from 4.8 kg to 10.4 kg.
Mod-acrylic fibre: Mod acrylic fibre is composed by mixing fibre with acrylo-nitrile units. It is usually
dry or wet spun. It is soft, resilient, abrasion and fire resistant, shape retentive, quick drying and easy to
dye which makes it suitable for high-performance protective wears. It is also used in filter fabrics, paint
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Final report on Baseline Survey of Technical Textiles in India
rollers and stuff toys. Mod-acrylic fibres are mostly imported into India. Jayashree Textiles are a leading
player in FR fabrics that use mod-acrylic fibres to develop FR fabrics.
FR Viscose: FR viscose is developed by adding additives like alkyl, aryl, halogenated alkyl or aryl
phosphates, phosphazanes and phosphonates. The additives distributes uniformly through the interior
of the viscose fibre providing it with flame retardant properties. FR rayon commonly finds application in
furnishing and upholstery. Although Grasim and Century Rayon are the leading rayon manufacturers in
India, the manufacturing of FR rayon is limited in India.
FR Polyester: FR polyester fibres are developed by adding chemicals to the fibre which increase the
thermal stability and char formation of the fibre while reducing diffusion of gases and heat generation.
FR polyester is widely used for upholstery and furnishing requirements across industries. The major
manufacturer of FR polyester in is Trevira a German based subsidiary of Reliance primarily into supply of
FR polyester fibres.
Glass fibre
Glass fibre is also used in the form of sewing thread for various industrial uses. The fibreglass yarn is
encapsulated by chemical PTFE to provide it high resistance to acids and alkali, increase flexibility of the
fibreglass yarn and increase heat resistance. These can withstand temperatures of up to 538 degree
Celsius.
Glass Fibre as reinforcement dominates the sector of composites material with a share of 85-90%. The
formulation chosen for continuous fibre glass production is generally known as E-glass. Glass fibre finds
application in a variety of products in Technical Textiles.
The fibre is produced in India though the Indian manufactures are facing threat from cheap Chinese
imports. The key producers of Glass Fibre in India are:
Owens Corning (India) Ltd.
Saertex India Pvt. Ltd.
Goa Glass Fibre Ltd., a wholly owned subsidiary of Binani Industries Ltd.
UP TWIGA Fibre Glass Ltd.
FGP Ltd
Deccan Fibre Glass Ltd
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Final report on Baseline Survey of Technical Textiles in India
Application
These find applications in polymer and ceramic matrices and thermal shields used in aerospace
applications as well as in industrial applications like furnace linings, gaskets, door seals and tube seals
and industrial insulating products. It can also be used in industrial protective clothing.
Carbon fibre
Carbon fibre is a high-tensile fibre or whisker made by heating rayon or poly-acrylo-nitrile fibres or
petroleum residues to appropriate temperature. These are stiff and string reinforcing fibres of polymer
composites. Carbon fibre is second most commonly used composite fibres after glass fibres. It is
characterised by:
High physical strength and light weight
Good rigidity
Corrosion resistant
Electrical conductivity
Fire resistance
Excellent EMI shielding properties
Biological inert
The market for Carbon fibres in India is around 518 MT worth Rs. 129 crore. There are very few
manufacturers of carbon fibre in India with Kemrock Industries and Exports Ltd. having the lion’s share
in the market with a capacity of 400 MTPA. National Aeronautical laboratory (NAL) also has carbon fibre
production facility in India with a capacity of 20 MTPA. Lately global giant Toho Tenax has made an
alliance with Hindoostan Technical fabrics for production of carbon fibres in India.
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Final report on Baseline Survey of Technical Textiles in India
Globally, Toray Industries Inc. is the world’s largest producer of carbon fibre. Other manufacturers of
Carbon fibre are Toho Tenax (Japan), Mitsubishi Rayon (Japan), Zoltek (USA) and Hexcelcorp. (USA).
Application
Carbon fibres are used mostly in defence, extreme automobiles and aerospace sectors as a substitute
for steel and aluminium. Carbon fibre is also used to prepare carbon fibre sewing thread. Carbon fibre
sewing threads are made of more than thousand carbon fibres of thickness 5 to 8 microns bundled
together. It has very high tensile strength and temperature resistivity of up to 1100 degree Celsius.
These have tex specifications from 200 to 1200 and a strength ranging from 3450 Mpa to 4000 Mpa.
The major players of high and super high tenacity fibres in India are Relaince with its brand – “Recron
Duratarp”, which are dyed flame retardant high tenacity fibres. In addition to Relaince, Century Rayon is
another major player in the industry producing viscose high tenacity fibres. players like Kayavlon Impex
Pvt. Ltd. The key manufacturers of high and super high tenacity yarns in India have been stated as
under:
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Final report on Baseline Survey of Technical Textiles in India
defence products. The entire demand in India is met through imports. Globally Only Toyobo
Corporation from Japan manufactures PBO fibres.
Anti-microbial/Anti-fungal/Anti-bacterial Fibres: Anti microbial fibres are special fibres
which are coated with chemicals that do not promote growth of microbes. The fibre hence does
not decompose and has longer life and prevents odour of sweat. The market of anti microbial
fibres in India is growing significantly with increasing preference of these fibres in Meditech,
hometech and Sportech applications. Reliance uses anti microbial fibres in its home products as
Recron anti microbial fibre fill. It acquires the anti microbial fibres from Trevira its German
subsidiary. Currently trevira is the largest supplier of anti microbial fibres in India.
Phenolic Fibre: Phenolic fibres are fibres made of phenolic resins which are used in the
composites industry across the world. They are a key input for making of glass fibre composites.
Conductive Fibre: Conducting fibres are organic or synthetic textile fibres mixed with strands
of metal or carbon to promote electrical conductivity. It can also be developed by coating with
conductive polymers or fibres of inherently conducting polymers. These fibres have become
significant in the last five to ten years. These fibres are often used in making of electromagnetic
shielding. It can also be used for signal and power transfer applications. There are no
manufacturers of conducting fibres in India.
Fibre for concrete re-enforcement: Concrete re-inforcements generally are constituted by a
blend of glass fibres, steel and carbon fibres and natural fibres. These also include polypropylene
based re-inforcement fibres. The key benefits of re-inforcing concrete with fibres are that it
prevents seepage of water through the concrete and prevents the concrete from cracking due
to plastic shrinkage and drying shrinkage. the share of fibre in fibre re-inforced concrete(FRC)
varies from 0.1% to 3%. The key advantages of using polypropylene based fibres are improved
mix-cohesion and higher impact resistance and freeze thaw resistance. On the other hand, using
steel and glass based fibres improve structural strengths, ductility and provide higher abrasion
and impact resistance. Currently polypropylene based fibres for Concrete re-inforcements are
being produced in India by only Zenith of polypropylene based fibres for FRC and Tufropes for
polyester based Fibres for FRC.
Alginate fibre: Aliginate fibre is developed from the polymer alginate extract from species of
brown seaweed and algae. The fibre has high strength and flexibility and provides water content
regulation. Alginate fibres are used for different medical applications like in bandages and
wound dressings.
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2012-13
Product HS codes Value (in Rs. Crore) Volume (in MT)
Imports
Carbon fibres 68151090 5.7 23
68159990
Ceramic fibres 69039030 7.15 4,560
Conductive fibres 68151090 - -
68159990
PTFE coated fibres 32100040 27.8 1,390
39209941
39209942
39209949
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Final report on Baseline Survey of Technical Textiles in India
15. Composites
Composites are produced by reinforcing a resin matrix (thermoplastic/thermoset) with fibres like glass
fibre, aramid, carbon fibre and/or natural fibres. Composites are mainly produced by resin (plastic)
impregnation of reinforcement fibre structures. The fibres give strength to the composite structure. The
higher the fibre content and the longer the fibres the higher the strength of the part (or the lower the
weight for a required strength). Composites can be segmented by strength bearing potential into:
A) ‘low performance’ (using chopped glass or glass mats as reinforcement) and
B) ‘high performance’ (using fabrics or prepregs of Glass, Polyester, Aramide or Carbon fibre as
reinforcement) 14
Unlike conventional materials like steel, aluminium etc. properties of the composite material can be
designed for the required structural and functional aspects. Properties of composites like stiffness;
thermal expansion etc. can be varied continuously over a broad range of values using appropriate fibre,
resin and fabrication mechanism. Composites relevant to the context of technical textiles are fibre glass
composites and carbon composites.
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Defence/aeros Transportation
Others, 4%
pace, 5% , 16%
Telecom, 6% Chemical/corr
osion, 15%
Wind energy,
12%
Infrastructure,
13% Building an
construction,
Electrical/elect 15%
ronic, 14%
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Final report on Baseline Survey of Technical Textiles in India
1085
1000
500
0
2007-08 2012-13
Product Characteristics
Composites are able to meet diverse design requirements despite being light-weight and have a high
strength-to-weight ratio as compared to conventional materials. Some advantages of composite
materials over conventional one are mentioned below
1. Tensile strength of composites is four to six times greater than that of conventional materials
like steel, aluminium etc.
2. Improved torsion stiffness and impact properties
3. Higher fatigue endurance limit (up to 60% of the ultimate tensile strength)
4. 30-45% lighter than aluminium structures designed for the same functional requirements
5. Lower embedded energy
6. Composites are less noisy while in operation and provide lower vibration transmission
The key material of choice for composites is Glass fabric. Fibre glass dominates the composites industry
as a preferred reinforcement fibre, with a share of around 85%-90%. Other reinforcement fibres like
carbon fibre and aramid fibre are sparingly used in India owing to its patented technology and high
costs.
Fibre glass is made of fine solid rods of glass each with thickness less than one twentieth the width of
human hair. Glass fibres are loosely packed together into a mass which can serve as heat insulators.
They are also used like wool or cotton fibres to make glass yarn, tape, cloth and mats. Fibre glass also
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Final report on Baseline Survey of Technical Textiles in India
has applications in electrical insulation, chemical filtration and fire fighter suits. Combined with plastics,
fibreglass is used for airplane wings and bodies, automobile bodies, wind mill blades and boat hulls. In
this section, we assume that the key contributor to the market of composites is Glass fabric.
Key Manufacturers
Key manufacturers of composites in India include:
Owens Corning India
UP Twiga Glass fibres
Goa Glass fibre
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For composites, we rely a lot on our trade links. 41% of our domestic consumption is catered by imports
and 14% of the market size contributed by exports. Exports have declined over time, and imports have
grown at a 7% CAGR. This points to indigenous capacity enhancement as the market has grown sizeably.
The export trend has been captured in the following exhibit.
Imports
600 499
500
in Rs. crore
400 351
300
200
100
0
2007-08 2012-13
Imports
Carbon fibres
Carbon fibre is a high-tensile fibre or whisker made by heating rayon or poly-acrylo-nitrile fibres or
petroleum residues to appropriate temperature. These are stiff and string reinforcing fibres of polymer
composites. Carbon fibre is second most commonly used composite fibres after glass fibres. It is
characterised by:
High physical strength and light weight
Good rigidity
Corrosion resistant
Electrical conductivity
Fire resistance
Excellent EMI shielding properties
Biological inert
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The market for Carbon fibres in India is around 518 MT worth Rs. 129 crore. There are very few
manufacturers of carbon fibre in India with Kemrock Industries and Exports Ltd. having the lion’s share
in the market with a capacity of 400 MTPA. National Aeronautical laboratory (NAL) also has carbon fibre
production facility in India with a capacity of 20 MTPA. Lately global giant Toho Tenax has made an
alliance with Hindoostan Technical fabrics for production of carbon fibres in India.
Globally, Toray Industries Inc. is the world’s largest producer of carbon fibre. Other manufacturers of
Carbon fibre are Toho Tenax (Japan), Mitsubishi Rayon (Japan), Zoltek (USA) and Hexcelcorp. (USA).
Application
Carbon fibres are used mostly in defence, extreme automobiles and aerospace sectors as a substitute
for steel and aluminium. Carbon fibre is also used to prepare carbon fibre sewing thread. Carbon fibre
sewing threads are made of more than thousand carbon fibres of thickness 5 to 8 microns bundled
together. It has very high tensile strength and temperature resistivity of up to 1100 degree Celsius.
These have tex specifications from 200 to 1200 and a strength ranging from 3450 Mpa to 4000 Mpa.
Carbon composites
Carbon composites are a high potential area of composites. Carbon composites find their usage mostly
in high strength applications. These are in industries such as commercial aviation (major consumer) and
civil engineering as reinforcements. Bulk of the carbon composites manufacturers in India find their
products used in aviation industry. Application of composites in automotives is yet to catch up in India.
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The Composite value added chain can be broken down into five steps (example: Carbon)Error!
Bookmark not defined.
The value of domestic consumption of carbon composites can be estimated at about Rs. 1,412 Crore.
The quantity of the same is estimated at 5,044 MT. Imports for the same stand at Rs. 5 Crore and 14 MT
whereas the exports are negligible.
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Final report on Baseline Survey of Technical Textiles in India
Product Characteristics
Composites used in auto motives are used mainly for two attributes – high strength and light weight.
Both these attributes are mostly contributed by aramid and carbon fibres and find heavy application in
the shipping and aviation industry. Other than these, glass fibres used in the automotive sector are used
in railways and in luxury buses.
Automobiles
In road automobiles, glass fibres are the only composites used. These too are utilized mainly in high end
luxury buses and not commercial vehicles. This is due to high cost of glass wool involved. In luxury buses,
these are used mainly in the front, rear, engine covers, dashboards, battery boxes and air conditioning
covers.
Railway coaches
In railway coaches, glass fibres is the only technical textile composite used so far. This is used in the
lining of coaches. Delhi Metro has been the only locomotive operation that has used composites other
than these.
The consumption of composites by luxury buses and railway coaches has been summarized as below:
Exhibit 403: Market size estimate composites
2012-13
Domestic consumption of glass fabric in luxury buses(in MT) 240
Value of Domestic consumption of glass fabric in luxury buses (in Crore) 2.88
Domestic consumption of glass fabric in railway coaches (in MT) 505.44
Value of Domestic consumption of glass fabric in railway coaches (in Crore) 4.55
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Final report on Baseline Survey of Technical Textiles in India
There are many benefits that accrue from usage of composites such as weight savings of up to 50% for
structural and 75% for non-structural applications brings associated benefits of high-speed, reduced
power consumption, lower inertia, less track wear and the ability to carry greater pay-loads.
Composites also provide greater versatility in train design and optimization of train performance (e.g.
lowering the centre of gravity to enhance stability). High stiffness from structural materials reduces
(even eliminates) supporting framework, increases passenger room, carries fittings readily. A modular
construction (interchangeable panels) of composites is easy to handle & install and offers rapid fitting.
Due to its fire resistant characteristics, it also allows full safety to the entire system
Composites find major applications in passenger coaches for excellent structural properties and
improved aesthetics. Components of coaches are generally made of glass fibre reinforced with
polyesters/epoxies, phenolic resins. FRP doors were also developed for Indian railways in consultation
with TIFAC. However, the same have not come into commercial usage15
Scope of Composites
India Textile Firms entering the Composite market should start with fabric and/or pre pregs. In fabric,
one can start with a small number of machines (2 NCFor 3 – 4machines of different configuration). Also,
tapes or braids allow for a low capex entry. Also, a starter as trader of composite industry raw materials
is possible.
Another observation that materialized from our interaction with industry players and such association
we also have come to understand that a large number of the biggest players of composites industries do
not just produce the fabric but also convert the fabric into finished products such as wind blade,
aeroplane parts, ship industry and defence purposes.
There is further scope for innovative applications across all industries. In its critical insights shared by
ATIRA, Centre of Excellence for composites, a huge scope for composites is outlined in detail in terms of
applications. The same has been outlined in the following points with some inputs contributed by TIFAC.
15 Source : TIFAC
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Housing which is one of the dire necessities of human being and its demand is ever increasing in
India. The solution for the housing sector in India today, modular housing solutions addresses
the land issues, affordability in terms of cost, and sustainability in terms of environment
friendliness, easy availability and acceptability. For example in Mumbai city alone the demand
for housing is 3 lakh per annum but the supply is only 1.5 lakh per annum and around 50% of the
populace dwelling in slum and this is expected to go up to 70% in near future. The solution is
modular housing which is affordable, eco-friendly and sustainable.
Composite pipes and tanks are manufactured with Polyester, Vinylester and Epoxy Resins. Pipes
made of centrifugally cast glassfiber reinforced plastics (GRP) consist of a combination of
polyester resin, glass fiber and reinforcement materials. Such composite pipes boast of
properties such as high strength-to-weight ratio, low friction resistance, high temperature
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Composite cylinders are widely used in countries such as USA. This product segment too has
huge potential in India. Composite cylinders are lightweight but can withstand high internal
pressures, have better dimensional stability, higher fatigue endurance limit with high tensile
strength, excellent corrosion resistance and non-toxic.
Significant scope for composites can also be seen from the fact that some individual states have their
own composites associations in place. In addition, there are esteemed research organizations such as
ATIRA, FRP institute and TIFAC working actively in the field of research on composites. For example:
Fibreglass Industries Association of Andhra Pradesh (FIAAP), a non –profit association for the promotion
of composites in both Telangana and Andhra Pradesh states. FIAAP is having more than 300 members
and is active in promoting composites in these states. It has successfully organized three national
conferences in association with FRP Institute. Composite Association, Headquartered in Ahmedabad,
has also been formed in Gujarat and has already received interests from more than 50 manufacturers of
Indian composite industry.
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Factor Availability
India has become a major player in the world market for technical textiles and the domestic production
of technical textiles in particular non-woven is increasing at an encouraging rate of over 13%. World
over the growth of Non-woven industry in India is amongst the world’s top five with China leading the
industry. This has become possible due to a number of suitable economic environmental factors and
easy availability of key factors governing the technical textile industry like supply of raw materials, easy
availability of acceptable standard of technology, work force and cheap labour, Infrastructural aspects
like power, testing facilities and transport network. In addition to this, a policy and regulatory
framework which has been very supportive for new investments, expansion and up-gradation of
technical textile units has been a major support for development of technical textile industry in India.
These factors have been discussed in details in the subsequent sections.
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Final report on Baseline Survey of Technical Textiles in India
Natural fibres
Natural fibres used in technical textile industry –
Cotton
Jute
Silk
Coir
Cotton
Cotton is the most important natural fibre being used in India. At 6 million MT of production of cotton
fibre, cotton accounted for 82% of fibre production in India at over 54% of entire yarn production in
India for 2011-12.
India is world’s second largest producer of cotton after China with a production of 28.5 million bales of
cotton accounting for 23% of world’s production. India has a total of 11.7 million hectares under cotton
cultivation growing at 4% per annum. Gujarat, Andhra Pradesh and Maharashtra are the leading
producers of Cotton in India. Cotton balance sheet of India is as shown in the exhibit below:
Exhibit 404: Cotton balance sheet for last five years
All figures in lakh MT
Description 2008-09 2009-10 2010-11 2011-12 2012-13
Opening Stock 6 12 7 8 5
Supply Side
Domestic production 49 52 58 60 57
Imports 2 1 0 2 2
Total Availability 57 65 65 70 64
Demand side
Mill consumption 32 37 38 37 39
Non Mill consumption 3 3 2 2 3
Small spinners consumption 3 4 4 4 3
Total Domestic Consumption 39 44 44 43 46
Exports 6 14 13 22 12
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Final report on Baseline Survey of Technical Textiles in India
Jute
Jute is a key raw material for making of sacking used in Pack-tech and geo-tech. India is the second
largest producer of raw jute after Bangladesh producing 2,053 MT of raw jute in 2012-13 with a total
area of 8.27 lakh hectares under Jute cultivation. West Bengal, Bihar and Assam are the leading states
producing Jute in India. Jute production India has been growing at 2.4% per annum mainly due to
increasing productivity with the area under jute cultivation declining at 2.1% for the last five years. More
than 80% of the jute produced in India is used for making of sackings, CBC and other technical textile
products. Jute balance sheet for India is shown in the exhibit below:
Exhibit 405: Jute Balance sheet
All figures in lakh MT
Description 2008-09 2009-10 2010-11 2011-12 2012-13
Opening Stock 4 1 2 4 6
Supply Side
Domestic production of Jute goods 15 16 18 18 17
Imports 0 1 1 2 1
Total Availability 19 18 22 24 24
Demand side
Mill consumption 16 14 16 17 17
Domestic Consumption 2 2 2 2 2
Total Domestic Demand 18 16 17 18 19
Exports 0 0 0 0 0
Total utilization 18 16 17 19 19
Closing stock 1 2 4 6 5
Source: Jute Commission of India All figures are in lakh MT
Silk
Silk is used to manufacture some varieties of blinds (Hometech), sutures (Meditech) and sewing threads
(Clothtech), though the consumption is limited to high end products.
India is the second largest producer of silk producing 23,690 MT of silk in 2011-12, contributing to 15%
of the world production followed by China which accounts for 82% of silk production all over the world.
Indian silk production has been growing at 6.5% per annum. The major silk producing centres of India
are Karnataka, Tamil Nadu, Andhra Pradesh, West Bengal and Assam. However, the production of silk is
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Final report on Baseline Survey of Technical Textiles in India
not sufficient to cater to the National demand and India is a major importer silk from China. The
availability of raw Silk in India has been shown in the exhibit below:
15000
23060 23679
10000 18370 19690 20410
5000
0
2008-09 2009-10 2010-11 2011-12 2012-13
Production Import
Coir
Coir, the coconut fibre finds application in mattresses, ropes, cordages and floor coverings. India is
world’s largest producer of coir fibre accounting for over 60% of world production. Sri Lanka is the other
major coir producer. Together India and Sri Lanka account for more than 90% of coir production across
the world. Indian Coir fibre production is estimated to be 6.10 lakh MT in 2012-13. India is the major
exporter of coir exporting to 98 countries. The coir industry in India is concentrated in coconut growing
States – Kerala and Tamil Nadu, which together account for 90% of Indian coir production.
Man-made fibres
Manmade fibres (MMF) and Man Made filament yarns (MMFY) account for around 40% share of the
total fibre consumption in the textile industry as a whole. These fibres form a key raw material for the
technical textile industry especially because of their tailor made properties. The key manmade
fibres/filaments and polymers used as raw material in Technical Textile industry is:
Manmade fibres/filaments
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Final report on Baseline Survey of Technical Textiles in India
Viscose
Polyester
Nylon
Acrylic/Mod-acrylic
Polypropylene
Polymers
HDPE
LLDPE
LDPE
PVC
The segment wise consumption of various man-made fibres/filaments and polymers are given below:
Natural Fibre Key segments
Viscose Clothtech, Hometech, Mobiltech*
Polyester Buildtech, Geotech, Clothtech, Packtech, Meditech,
Agrotech, Sportech, Hometech, Indutech
Nylon Buildtech, Clothtech, Packtech, Mobiltech,
Meditech, Agrotech, Sportech, Indutech
Acrylic/Mod-acrylic Buildtech, Protech, Meditech, Hometech
Polypropylene Buildtech, Geotech, Clothtech, Packtech,
Mobiltech, Meditech, Agrotech, Sportech,
Hometech, Indutech
HDPE Buildtech, Oekotech, Packtech, Sportech, Indutech
LDPE/LLDPE Packtech, Agrotech, Sportech,
*Viscose High Tenacity filament yarn finds application in Mobiltech
India is a major producer of man-made fibres and filament yarns across the world. A major chunk of this
production is clustered in Gujarat. India produced 1,234 million kg of man-made fibres and 1,416 million
kg of man-made filament yarn in 2011-12. Details of major man-made fibres and filament yarn used in
technical textile industry have been discussed in the subsequent sections.
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Final report on Baseline Survey of Technical Textiles in India
Viscose Fibre/Filament
Viscose is an important raw material for Clothtech. Viscose also finds application in manufacturing of
wipes (Hometech) because of high absorbent properties. A special variety of viscose i.e. Viscose High
Tenacity Filament yarn called tyre yarn finds application in Mobiltech. The industry has not seen any
capacity addition in the last five years. However, production of VSF has been growing at 10% y-o-y
during the last five years as compared to Viscose filament yarn which has remained stagnant over the
period. Currently India has sufficient capacity for both VSF and VFY operating at 80% and 56% of the
installed capacity respectively. The exhibit below gives details of capacity and production of VSF and VFY
in India.
Exhibit 407: Production of VSF
60
in '000 MT
233
250 50 42 43 41 42 43
200 40
150 30
100 20
50 10
0 0
Majority of Viscose produced in India is consumed domestically. The details of production, import,
export and consumption of Viscose fibre and filament can be seen in the exhibit below:
Exhibit 408: Viscose balance sheet of India
All figures in ‘000 MT
Description 2008-09 2009-10 2010-11 2011-12 2012-13
VISCOSE STAPLE FIBRE
Opening Stock 14 8 2 2 21
Supply Side
Domestic Production 233 302 305 323 337
Imports 11 19 14 21 15
Total Availability 258 329 321 346 374
Demand side
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Final report on Baseline Survey of Technical Textiles in India
India consumes majority of the indigenously manufactured viscose. Significant reduction in imports over
the years indicates that India is self sufficient with regards both viscose staple fibre/filament.
Grasim Industries is the major manufacturer of regular viscose staple fibre whereas Century Rayon and
Indian Rayon and Industries Ltd. are the major manufacturers of viscose filament yarn.
Polyester
Polyester (Polyethylene Terephthalate or PET) is the one of the most widely used synthetic fibre in
technical textiles. The fibre has variety of applications however, around 40-50% of the polyester
produced is used for textile application. Some of the unique features of polyester, making it more
desirable in the textile industry, are shrinkage resistance, wrinkle resistance, mildew and abrasion
resistance, etc. Polyester is used as a raw material either in form of Polyester Staple fibre (PSF) or
Polyester Filament yarn (PFY).
Polyester accounts for 81% of manmade fibre and filament produced in India. While capacity of PSF has
remained stagnant in India for the last five years, PFY has seen regular capacity addition with capacity
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Final report on Baseline Survey of Technical Textiles in India
growing at 3% y-o-y. Production trend however paint a different picture with PSF production growing at
6% while that of PFY declining at 2% y-o-y. Currently India has enough capacity for both PSF and PFY.
The details of capacity and production can be seen in the exhibit below.
Exhibit 409: Production of PSF and PFY
in '000 MT
830 1332 1380
in '000 MT
Majority of polyester consumed in India is indigenously produced. Polyester is also imported though the
imports have reduced over the years with increasing domestic production and India is a net exporter of
Polyester staple fibre/filament. The details of production and consumption of polyester in India can be
seen in the exhibit below:
Exhibit 410: Balance sheet for polyester in India
All figures in ‘000 MT
Description 2008-09 2009-10 2010-11 2011-12 2012-13
POLYESTER STAPLE FIBRE
Opening Stock 33 9 9 18 12
Supply Side
Domestic Production 750 872 896 830 848
Imports 17 14 32 45 31
Total Availability 799 896 937 892 891
Demand side
Domestic Consumption 654 726 756 704 711
Exports 136 161 162 176 158
Total utilization 790 887 919 880 869
Closing stock 9 9 18 12 22
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Final report on Baseline Survey of Technical Textiles in India
Reliance is the country's largest manufacturer of polyester and related products. The other major
manufacturers of polyester are Century Enka, Indo Rama Synthetics, JBF Industries, JCT Fabrics and
Sanghi.
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Final report on Baseline Survey of Technical Textiles in India
180 167
153 153 155 155
160
140
120
in '000 MT
100 91
80 80 78 74
80
60
40
20
0
Capacity Production
The consumption of acrylic fibre and its production as well as trade trends can be seen as follows:
The major manufacturers of Acrylic and mod-acrylic fibres in India are India Acrylics Ltd, Pashupati
acrylon Ltd. and India Petrochemical Corporation (Reliance).
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Final report on Baseline Survey of Technical Textiles in India
Polypropylene
Polypropylene is the most widely used raw material for the technical textile products because of its
special properties. The production and consumption of polypropylene staple fibre has remained stable
for the last 3 years. The domestic demand is met by indigenous production.
The demand for Polypropylene filament yarn is partly met by imports though the imports are decreasing
over the years. The details of capacity and production of polypropylene in India is as shown:
PP Staple Fibre
PP FIlament Yarn
10
9 9 9 9 9 25
9
8 19
20 18 18 18 18 18
7
15 15
in '000 MT
6
in '000 MT
15 13 13
5 4 4
4
4 3 3
10
3
2 5
1
0 0
The details of the PP fibre export, import and consumption have been shown in the exhibit below:
Exhibit 414: Balance sheet of PP fibre and yarn
All figures in ‘000 MT
Description 2008-09 2009-10 2010-11 2011-12 2012-13
POLYPROPYLENE STAPLE FIBRE
Opening Stock 0.0 0.1 0.0 0.1 0.0
Supply Side
Domestic Production 3.4 3.4 3.8 4.1 4.3
Imports 0.1 0.2 0.1 0.3 0.3
Total Availability 3.5 3.7 3.9 4.5 4.6
Demand side
Domestic Consumption 2.6 3.1 3.3 3.9 3.2
Exports 0.9 0.5 0.6 0.6 1.4
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Final report on Baseline Survey of Technical Textiles in India
Key manufacturers of PP fibre and filament are Jindal Polyester Ltd., Reliance Ltd and Parasrampuria
Industries.
Nylon
Nylon (Polyamide) finds application in majority of the technical textile products. Regular Nylon filament
yarn is produced in India though the consumption has outpaced the indigenous production in recent
years resulting in increase in imports.
Nylon tyre yarn is a key input for the Mobiltech technical textiles. The production of nylon has been
declining over the last few years on account of declining demand of indigenous consumption. The details
of production and capacity for Nylon filament yarn is as shown:
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Final report on Baseline Survey of Technical Textiles in India
40
35 32 3230 3234 32 32
30 28 28
23
in '000 MT
25
20
15
10
5
0
Capacity Production
The details of consumption and trade trends for Nylon filament yarn is as shown:
Exhibit 416: Balance sheet for nylon
NYLON FILAMENT YARN
All figures in ‘000 MT
Description 2008-09 2009-10 2010-11 2011-12 2012-13
Opening Stock 3 2 3 6 2
Supply Side
Domestic Production 28 30 34 28 23
Imports 4 2 2 1 2
Total Availability 35 34 39 36 27
Demand side
Domestic Consumption 31 29 30 32 23
Exports 2 2 2 2 2
Total utilization 33 31 32 34 25
Closing stock 2 3 6 2 2
Source: CITI annual report 2012-13
Century Enka and SRF Ltd. and are the key manufacturers of Nylon yarn
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Gujarat – largest
cotton producer
- Largest manmade
textile hub West Bengal –
Largest Jute
Maharashtra – producer
Chattisgarh - Wild silk belt
Highest area under
cotton Andhra Pradesh –3rd
highest cotton producer
Tamil Nadu – 54% of
spinning units
Kerala – largest
coir producer
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Final report on Baseline Survey of Technical Textiles in India
PVC is majorly used as coating material for flex fabric, blinds, etc. The consumption of PVC in last five
years has increased outpacing the production. With significant increase in imports of PVC India is a net
importer of PVC.
During the XIth five year plan capacity of LLDPE and HDPE increased by 15% and 9% respectively making
India a net exporter in both the categories. India is also a major exporter of PP and industry saw
capacity additions at 16% per annum for PP during the last five years. The details of capacity and
production of major polymers used in Technical textile are shown in exhibit below.
Exhibit 418: Capacity and Production of polymers 2011-12
4500 4140 18%
15% 16%
4000 16%
3650
3500 14%
capacity growth
3000 12%
9%
in '000 MT
2500 10%
1825 4%
2000 1685 8%
1500 1198 13301275 6%
1004
1000 0% 4%
205 203
500 2%
0 0%
LDPE LLDPE HDPE PP PVC
The production consumption and trade of key polymers for 2011-12 is as shown in the exhibit below
Exhibit 419: Key statistics for polymers used in Technical textiles
2011-12
(in '000 MT) Capacity Production Demand Import Export
LDPE 205 203 405 200 1
LLDPE 835 1004 1198 238 45
HDPE 1825 1685 1657 241 225
PP 4140 3650 2993 193 848
PVC 1330 1275 2087 813 0
Source: CPMA website
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IOCL
BPCL
The major manufacturers of LDPE are:
IPCL owned by Reliance Industries Ltd.
The major manufacturers of PVC in India are:
Reliance Industries
Finolex Industries
DCW
Speciality fibres
There are 23 speciality fibres that are used in technical textiles. The majority of the demand of speciality
fibres is met via imports. Aramids, FR fibres, carbon fibres, high tenacity and super high tenacity fires are
the key speciality fibres used in significant amount in Indian technical textile industry.
Aramids: The demand of aramids is entirely met by imports mostly through Du Pont, Indian
manufacturers and DRDO is also conducting research to develop aramid fibres within the country.
FR fibres: Speciality Fire retardant fibres commonly used in India are mo-acrylic based fibres and FR
polyester. The demand for these fibres is catered via imports. While mod-acrylic fibres are imported
from Korea, Taiwan and China, FR polyester is supplied by Treviera – the German subsidiary of Reliance.
High Tenacity fibres: Polyester and nylon high tenacity and super high tenacity fibres are used in India
mainly in industrial work wear, conveyor belts, tyre cords, sail cloth and high tensile sewing threads. The
domestic production is estimated to be of 27000 MT and imports of another 31,000 MT.
Glass fibres: Glass fibre demand in India is mostly catered through domestic production with Saertex,
Owen corning, Montex and UP Twiga being the key manufacturers. The total estimated domestic supply
is of 114,751 MT.
Carbon fibres: Carbon fibre manufacturing in India is done by three key companies – Kemrock,
Hindoostan technical fabrics and National Aeronautical Laboratory. The total domestic supply is
estimates to be of close to 480 MT with imports of around 23 MT.
In addition to these key speciality fibres, other speciality fibres like super absorbent fibres, alignate
fibres, conductive fibres, etc are mostly catered through imports.
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2012-13 2015-16
Products Product HS codes Basic CVD Special Basic CVD Special
description duty CVD duty CVD
Yarn of 5107 10% 12% 4% 10% 12.5% 4%
combed wool
Wool fibres Fibres of 5108 10% 12% 4% 10% 12.5% 4%
animal hair not
for retail
Fibres of 5201 10% 0% 4% 10% 0% 4%
cotton
Cotton fibres Cotton Yarn 5206 10% 12% 4% 10% 12.5% 4%
(other than
sewing thread)
Flax in raw 5301 30% 0% 4% 30% 0% 4%
Flax fibres form
Flax fibres 5306 10% 12% 4% 10% 12.5% 4%
Hemp True Hemp 5302 30% 12% 4% 30% 12.5% 4%
Jute & textile 5303 10% 0% 4% 10% 0% 4%
Jute fibres based fibres
Jute yarns 5307 10% 12% 4% 10% 12.5% 4%
Coir Fibres 5305 10% 12% 4% 10% 12.5% 4%
Coir Fibres
Coir yarns 5308 10% 0% 4% 10% 12.5% 4%
Specialty fibres
Fibres of 5402 10% 12% 4% 10% 12.5% 4%
Aramids
aramids 5503
PVC filament 5402 10% 12% 4% 10% 12.5% 4%
Poly vinyl yarns
fibres PVA filament 5402 10% 12% 4% 10% 12.5% 4%
yarns
68151090 10% 12% 4% 10% 12.5% 4%
Carbon & Carbon fibres
68159990
conducting
Conductive 68151090 10% 12% 4% 10% 12.5% 4%
fibres
fibres 68159990
Ceramic fibres Ceramic fibres 69039030 10% 12% 4% 10% 12.5% 4%
32100040 10% 12% 4% 10% 12.5% 4%
PTFE coated PTFE coated 39209941
fibres fibres 39209942
39209949
Glass fibres Glass fibres 70199010 10% 12% 4% 10% 12.5% 4%
Source: https://www.icegate.gov.in/Webappl/index_imp.jsp
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2. Technology
In addition to the conventional technologies, the manufacture of technical textiles requires specific
unconventional spinning, weaving, knitting, braiding and nonwoven technologies. The details of these
technologies have been summarised in the exhibit below.
Exhibit 421: Key technologies used in Technical textile
Technology Applications Manufacturers Remarks
Spinning Technologies
DREF Spinning Hometech, Protech, Fehrer, Austria
Indutech, Meditech,
Packtech, Mobiltech
Warp Spinning Hometech, Mobiltech, Leesona, US
Clothtech Mackie, U.K.
Suessen, U.K.
Technology Applications Manufacturers Remarks
Weaving Technologies
Projectile Weaving Agrotech, Geotech, Juegens, Germany USD 15,000 to USD
Indutech, Buildtech Sultex, Switzerland 90,000 FOB
Texilmach, Russia
Rapier Weaving Mobiltech, Protech, Cobble Blackburn, UK USD 10,000 to USD
Sportech CTMTC, China 40,000 FOB
Dornier, Germany
Giropan NV, Belgium
Juegens, Germany
Mackie, U.K.
Metag, Italy
Mullaer Frick, Switzerland
Panter, Italy
Picanol, Belgium
Promatech, Italy
Spa Textile, Spain
Sultext, Switzerland
Texo, Sweden
Trinca, Italy
Air-Jet Weaving Mobiltech, Sportech, CTMTC, China USD 6,000 to USD
Meditech ( for medical Dornier, Germany 20,000 FOB
gauge) Investa International,
Czech Republic
Mullaer Frick, Switzerland
Panter, Italy
Picanol, Belgium
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Final report on Baseline Survey of Technical Textiles in India
In addition to these, specific machines are required for production of non –woven fabrics. The details of
these have been summarised as under:
Exhibit 422: Machinery for non woven
S.N Machines Process Capacitie Applications Remarks
o Suppliers s
Opening, 25T/day Wipes, Cotton pads,
blending & Surgical gowns, Drapes,
mixing Geotextiles,
machines, Automotive Textiles,
Airlay cards Filter fabrics,
Agrotextiles, Home
furnishing,
Opening, 100- Geotextiles USD 15,000 to USD
Erko- blending & 1200gsm 50,000 FOB
Trutzschler mixing , 6.5mts
1
GmbH, machines, wide.
Germany Needling
Technology
Opening, 250 to Automotive Textiles, USD 50,000 to USD
blending & 1500gsm 2,00,000 FOB
mixing , 3.0 mtr
machines, wide
Needling
Technology
Opening, 250 to Filter fabrics USD 50,000 to USD
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3. Policy framework
Indian government has been running schemes for promotion of investment into technical textile
industry in India. These are:
TUFS scheme aims at developing the technology levels of machinery and installation of Indian textile
sector by providing financial benefits to the promoter of the industry which is going for a new advanced
technology installation, capacity expansion or machinery up-gradation. The scheme aims to increase the
production infrastructure to state of the art technology and therefore, it has set various threshold
parameters, up-gradation below which would not qualify.
Eligibility
Installation of the following machinery would make the investment eligible for TUFS scheme benefits:
Cotton Ginning and Pressing
Spinning/Silk Reeling & Twisting, Synthetic filament yarn Texturising, Crimping & Twisting
machinery
Manufacturing of viscose filament yarn and viscose staple fibre
Weaving / Knitting
Technical Textiles and non-woven machinery
Garment / Made-up manufacturing
Processing of fibre, Yarn, Fabrics, Garments and made-ups
Jute industry machinery
Energy saving & process control equipments for various sectors
Machinery for CAD, CAM and design studio.
For being eligible under the scheme the size of investment must be above the minimum economic size
and the technology being purchased should be higher than the benchmarked technology.
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In addition to this, investment in machinery for development of common infrastructure, in house R&D,
energy saving devices, etc would be eligible for up to 25% of the cost of machinery.
Quantum of Benefit
Under the scheme, an industry player going for new installation, expansion or modernisation of
machinery can avail the following benefits:
Re-imbursement of up to 5% of the interest charged by financial institutions for a maximum of
five years. The promoter must invest at least 20% of the cost of machinery.
The Scheme provides 15% Margin Money subsidy for SSI textile and jute sector in lieu of 5%
interest reimbursement on investment in TUF compatible specified machinery subject to a
capital ceiling of Rs. 500 lakh and ceiling on subsidy Rs.45 lakh.
The Scheme provides 5% interest reimbursement plus 10% capital subsidy for specified
processing machinery excluding CETP, garmenting machinery and machinery required in
manufacture of technical textiles.
The Scheme provides 5% Interest subsidy or 25% capital subsidy on benchmarked machinery at par
with handloom sector. The details of benefit via subsidy provided through TUFS on capital loans for
the last four years have been exhibited as follows:
Exhibit 423: Benefits accrued via TUFS
4,000 30%
3,538
1,904 14%
2,000 15%
2090
1,500
1113 10%
1,000
577
339 328 5%
500 189 123 146 47
46
- 0%
2010-11 2011-12 2012-13 2013-14
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specifications and standards for technical textiles, etc. The scheme is being implemented in two phases,
the details of which are as follows:
Mini Mission 1:
Under Mini mission 1, four COEs were upgraded to a state of the art technology level and four new
COEs were created between 2011 and 2013. This aimed at developing testing and R &D facility for
technical textiles within India.
Mini Mission 2:
Under Mini mission 2, support would be provided for:
Development of business start –ups
Conduction of seminars and workshops on technical textiles
Support for contract research
Support for development of market for sale to institutional players
Support of domestic and export market development of technical textiles
Identification of regulations and standards for technical textiles
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Twisting Machine
Shuttle-less looms
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Process control equipment namely, Tension meters, On-line denier checking system, On-line twist
checking system, On-line EDS monitoring system, Filamentation detector, Fluff Detector, Automatic
Fabric Inspection System, Tacho-meters
Storage and Transport systems namely, Automated fabric transport system and Automated fabric
packing system
Finishing Machines namely, Dipping Machine for Tyre Cord/industrial Fabrics, Coating Machines,
Dipping Machine for beting duck, Stenter for Technical Textiles, Embossing Rollers, Parts and
Accessories for Dip and coating units, Hydraulic Control for Accumulator, Dynamic Braking for Pull
Rolls System, De-webber system, Burners with Controllers
Testing equipment, namely, Tensile Tester, Thermal Shrinkage Tester, Twist Tester, Fatigue Tester";
In addition to these complete production line for the following non woven are also placed in the
concessional list:
Needle punched non woven
Chemically bonded non woven
Thermally bonded non woven
Stitch bond non woven
Spun laced non woven
Spun bonded non woven
Melt blown non woven
Spun melt non woven
Machinery for finishing of all non woven
Machinery for converting of all non woven to made ups.
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Final report on Baseline Survey of Technical Textiles in India
to 1.5 crore girls in first phase, who are below BPL and cannot afford a sanitary napkin. Out of the 152
districts proposed, the scheme has taken off in 107 districts, across 17 states, where the napkins are
being supplied through central procurement. In the rest 45 districts, the Napkins are to be procured and
distributed through SHGs. The scheme although in its initial phase currently would give a significant
awareness boost for sanitary napkins, which comes under Meditech segment of technical textiles.
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o Via “Make in India” programme dedicated teams would be identified to guide and assist
first time investors in the process of setting up the industry.
o Focussed targeting of organisations for expansion and investment would be done for
better results
o The Government aims to strengthen India’s IPR regime through development of highly
equipped patent offices and provision of online patent filing facility.
o India is also a member of various international agreements on patents and allows
foreign applicants claiming priority to file for patents.
Focus on National manufacturing
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Final report on Baseline Survey of Technical Textiles in India
o Make in India provides special focus to employment creating sectors of leather, textiles
and garmenting, footwear, food processing and gems and jewellery
o Focus in higher on development of SMEs
o 17 new National Investment and Manufacturing zones have been identified across the
proposed industrial corridors for development. Units coming under NIMZ would have a
single window clearance system.
o A technology Development and Acquisition fund has been proposed across Industry for
acquisition of technologies, creation of patent pool and promoting domestic equipment
manufacturing
o Defined timelines are set for obtaining clearances and licenses for manufacturing from
different regulatory bodies
In addition to these, the Make in India Programme provides few textile sector specific policies. These are
as follows:
Investment allowance (additional depreciation) at the rate of 15% to manufacturing companies
that invest more than INR 1 Billion in plant and machinery acquired and installed between in
2013-14 and 2014-15
Tax incentive for research and development
o Income tax deduction of up to 200% of the capital and revenue expenditure excluding
land and building cost done by a company on scientific research and development
o Income tax deduction of up to 200% for sum paid to National laboratory, University and
institutes for research activities
Make in India is more relevant for technical textiles as preponderant sectors among the 25 sectors
consume and drive technical textile consumption. Thus growth of individual sectors will drive growth of
technical textiles as shown in the following exhibit
Sl. No Focus sectors under “Make in India” Impact on TT segment
1 Autombiles Mobiltech and composites
2 Automotive components Mobiltech and composites
3 Aviation Composites and Mobiltech
4 Biotechnology Protech
5 Chemicals Indutech and Protech
6 Construction Buildtech and geotech
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Gujarat
Textiles play a crucial role in the economy of Gujarat, with organisations involved in activities across the
textile value chain. Gujarat also has a major chunk of Indian technical textile industry.
Textile policy
Key highlights of the textile policy of Gujarat published in 2012 and valid till 2017 are:
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Eligibility
All industries of technical textiles spread across the 12 segments are eligible for the scheme. Both new
and existing enterprises can avail this scheme for expansion and up-gradation in the technical textile
sector. The scheme is also be valid for purchase of machinery specified under the TUF scheme. However,
the beneficiary cannot avail benefit from any other State sponsored schemes for the same purpose
while availing this scheme.
Quantum of assistance
A Maximum interest subsidy of 6% would be provided by Govt. of Gujarat in addition to any other
incentive by Central government. The subsidy would be provided for a maximum of five years and would
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be applicable only on the interest levied by financial institutions to those organisations which pays
regular instalment. Defaulters would not be provided the subsidy during the default period.
The assistance would be provided only for investment in new and modern plant machinery as specified
under TUF scheme of GoI, while establishing new enterprise or modernisation, expansion and
diversification of existing enterprises.
The benefit can also be availed while acquiring second hand machinery on up to 60% of the purchase
value of the second hand machinery. However, the second hand machinery must have a 10 years
vintage and 10 years of residual life at time of acquisition with the total cost of acquisition less than 50%
of the cost of new machinery.
Maharashtra
While Maharashtra has many large textile units and allied industries, the textile policy of Maharashtra is
specifically aimed at development of certain under developed areas of Maharashtra.
Textile policy
The salient aspects of the new textile policy of Maharashtra State for 2011-17 have been enumerated as
under:
New co-operative spinning mills in Vidharba, Matharwada and North Maharashtra region
would be given equity support up to 5% as per the existing financial pattern of 5:45:50.
Subsidy of up to 10% of the total cost of project for shuttle-less power-looms, warping,
sizing, Yarn dyeing, dyeing , processing and garmenting unit would be provided to co-
operative societies undertaking the project in order of the merit of the project and
according to the availability of funds.
Subsidy of up to 5% of the cost of project for setting up co-operative power loom units by
ST/ SC and other minority communities would be provided by the government of
Maharashtra.
A 10% capital subsidy would be provided for modernisation of power loom units of SC/ ST
and minority communities.
A 10% capital subsidy would be provided to enterprises starting new textile projects in
Vidharba, Matharwada and North Maharashtra regions.
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Interest subsidy on long term loans linked with TUF scheme of GoI would be provided for
starting a new textile project or modernisation, expansion and rehabilitation of an existing
project.
Karnataka
Karnataka has come up with an encouraging textile policy for the year 2013-18 with an aim to increase
investments in textile sector. The state aims to invest a total of Rs. 10,000 crore with focus on all
segments of the textile industry in the coming five years.
Textile policy
New textile policy for Karnataka released in 2013 and valid till 2018 focuses on the following areas:
Strengthening of textile value chain
Technical Textiles
Geographical dispersion of textile and garmenting units
Human resource development
Infrastructure development
Technology up-gradation of entire value chain
Capacity building
Institutional development
Standards and compliances
Interventions in the above mentioned areas would be provided through the following measures:
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areas having little development, 15% is being offered in districts having a sustainable
development but a small textile industry. The upper cap for the subsidy is based on the value of
total investment of the project and has been mentioned as under:
Exhibit 424: Subsidy details
Project investment Maximum value of subsidy
Up to Rs. 10 Crore 20% of new fixed assets
Rs. 10 Crore to Rs. 25 Crore 20% of new fixed asset or Rs. 3 Crore
Rs. 26 Crore to Rs. 50 Crore 20% of new fixed asset or Rs. 4 Crore
Rs. 50 Crore to Rs. 99 Crore 20% of new fixed asset or Rs. 6 Crore
Special capital subsidy for technical textiles and integrated units: In addition to the capital
subsidy, technical textile projects are eligible for an additional 10% subsidy on value of plant and
machinery to a maximum of Rs. 25 lakh. Integrated units are also eligible to an additional
subsidy of 20% of Rs. 30 lakh if they are being developed in remote under-developed districts
and a subsidy of 10% or Rs. 25 lakh if they are coming up in a developed district.
Capital subsidy for locating in designated textile park: A capital subsidy of 5% or Rs. 10 lakh
would be provided to units which are locating in the designated State government or Central
government textile parks.
Capital subsidy for Eco friendly units: Textile units would be given a 20% capital subsidy in plant
and machinery for purchase of cleaner and environmental friendly technologies. The subsidy
would be limited to a maximum of Rs. 20 lakh
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Capacity Building
Capital subsidy for development of market development and branding centre up to 50% or Rs.
50 lakh would be provided
Capital subsidy for design development centre up to 50% or Rs. 25 lakh would be given
Capital subsidy in form of re-imbursement of 50% of project cost or Rs. 5 lakh would be given for
projects for developing of standards and compliances.
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Rajasthan
Rajasthan launched a special customised package for development of textile sector in the state in 2013,
which would remain in effect till 2020.
Eligibility
The package would be applicable for the following industries:
Any new textile or technical textile enterprise where the promoter is making a minimum
investment of Rs. 25 lakh and providing employment to at least ten workers.
Any existing textile enterprise including technical textiles unit going for Up-gradation,
modernisation, expansion or diversification where in it would be investing at least Rs. 25 lakh
with a minimum employment generation for 10 workers.
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Revival of a sick textile or technical textile unit through a minimum investment of Rs. 25 lakh
and employment generation for 10 workers
Quantum of Benefits
The key benefits and schemes under the package are:
Interest Subsidy:
Interest subsidy of 5% per annum for would be provided to textile units going for investment of
up to Rs. 25 crore. An additional subsidy of 1% would be given to enterprises going for a fixed
capital investment of more than Rs. 25 crore.
Interest subsidy for a technical textile unit would be higher at 7% per annum.
Interest subsidy would be given for a period of maximum five years, only for the loan taken from
an institution recognised by RBI.
Re-imbursement for VAT
Incentive in form of re-imbursement of up to 60% of VAT would be given on purchase of yarn by
the textile or technical textile unit for a period of maximum five years.
Andhra Pradesh
Andhra Pradesh launched a special textile and apparel promotion policy in 2005 applicable for a period
of five years till 2010. In 2010, the government in its Industrial and investment policy announced the
extension of the textile policy for a period of another five years till 2015.
Infrastructure development
The state government would create export and apparel parks using cluster approach to promote
textile and apparel industry in the State.
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It would develop Integrated Textile Parks under SITP scheme of Central government through
SPVs, land for which would be provided by the State government to the SPV.
State government would provide a special incentive for mega textile projects requiring
investment of more than Rs. 100 crore and providing employment to more than 2,500 workers.
Exhibit 426: State specific policy incentive for key states offering benefits specific to technical textiles
State Capital subsidy Interest subsidy Common Re-imbursement
infrastructure of costs
development
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Final report on Baseline Survey of Technical Textiles in India
In addition to these states that have specific technical textile and textile policies, many other states offer
support to industries, which are also applicable for technical textile set up. The key states providing
policy support to industries have been discussed as under:
Madhya Pradesh
The state is rich in natural resources – fuels, minerals, agriculture, forests. Given its central location in
Northern India, Madhya Pradesh has geographical advantage. Many FMCG companies have moved their
warehouses here to save on logistics expenses. Companies have access to key consumer markets and
major cities such as Delhi (740 km), Mumbai (780 km), Kolkata (1,350 km) and Chennai (1,435 km).
Because of this advantage, numerous consumer goods companies have also set up manufacturing bases
in the state. Further, Madhya Pradesh is a power surplus state.
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facilities and concessions to them. For a structured growth, the Government has divided the state into
six clusters, viz., Indore, Bhopal, Jabalpur, Gwalior, Rewa and Sagar.
In order to attract investors and promote entrepreneurs, the state government has appointed TRIFAC,
an agency to facilitate a single-window mechanism, for speedy approvals of various clearances and
permissions.
The reimbursement of Industrial Investment Promotion Assistance will be made directly to the industrial
unit on a quarterly basis.
The Madhya Pradesh Government has identified textile as one of its thrust sectors and this reflects in its
special package for textile sector in its Industrial policy.
New textile units will be given an investment subsidy @ 10% of eligible capital investment
subject to a maximum limit of INR 1 Crore.
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New units with a fixed capital investment of more than INR 100 Crore will be given entry tax
exemption for a period of 7 years.
An interest subsidy @2% for a period of 5 years will be provided on long-term loan linked to the
centrally sponsored Textile Up-gradation Fund Scheme (TUFS) subject to maximum limit of INR 5
Crore.
25% subsidy will be given for establishment of Apparel Training Institute subject to a maximum
limit of INR 25 Lakh.
Chhattisgarh
Since its formation in 2000, Chhattisgarh has strived to develop into a mineral and energy based
industrial hub. Chhattisgarh is among the richest Indian states in terms of mineral wealth, with 28
varieties of major minerals, including diamonds. It is a leading mineral producing state.
The state has several industrial development projects either completed or under planning and
implementation. They include eight industrial areas, four large industrial areas, nine integrated
infrastructure development centres (IIDC), and seven industrial parks. The seven parks include food
processing, herbal and medicine, gems and jewellery, metal, apparel, engineering and aluminium. The
state has a notified special economic zone (SEZ) in the Rajnandgaon district. A total of 121
memorandums of understanding (MoU) with proposed investment of US$ 35.3 billion were signed over
the period, 2001-2012.
The industrial policy seeks to accelerate the pace of industrialisation in the state. It envisages the
creation of an enabling environment and infrastructure for encouraging exports from the state and to
promote private sector participation for the development of basic and industrial infrastructure.
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Technology promotion: The state has set up an e-portal for submission, calculation and refund of sales
tax in the state. The government is in the process of setting up such portals for other departments also.
The state has also launched an online payment portal for payment of dues.
Energy and infrastructure availability: The state has a surplus of power and this is a major advantage to
set up the manufacturing units in the state. However, roads network is inadequate and also the quality
of roads is not good. The state shall now enable to provide permissions to build two-lane roads in forest
areas. Earlier such permissions were required to come from Bhopal. Also, the government is considering
construction of concrete roads in the cities.
The state plans to connect their highways to the eastern industrial corridor to promote investment and
industrialisation. The state is setting up Road Development Corporation to address to the concerns of
road infrastructure in the state.
Sector-Specific Investment Strategy: The state is setting up industrial parks for IT, Biotechnology,
Electronics etc across the state. They also wish to promote automobile industry; textile industry,
chemical, plastics, pharma, metal based industries, Agricultural, food and forest produce processing
industries. The state has 17 priority based (product based) industries identified. The state is planning for
specific industry focussed strategies for the same.
There is a provision of 30% of the fixed capital investment to the industries established by the
entrepreneurs of general category maximum limit is Rs.90 lakh. With further provisions for priority
industries and products such as HDPE Bags and pipes, the State is open to welcoming investments.
Arunachal Pradesh
Arunachal Pradesh, the largest in area amongst the North-eastern States of India, is endowed with
plenty of natural resources, which needs to be converted into goods and services for the development
of the State and its people. At present, the industrial growth in the State is dismal and at a nascent stage
despite enormous potential for industrial growth.
Further, the Government of India has given tremendous thrust on the “Look East Policy” which itself
calls for greater infrastructure for industries and trade. The North Eastern Industrial Investment &
Promotion Policy-2007 (NEIIPP-2007) has been formulated by the Ministry of Commerce and industry,
Government of India for industrialization and proper development of North-Eastern Region.
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Arunachal Pradesh with its huge hydropower potential of over 57,000 MW, which is being developed in
a phased manner, will soon have surplus power to feed power intensive industrial units. Textiles
(handloom and power looms), Handicrafts and Sericulture has been identified by the State Government
as a thrust areas, which will be eligible for various incentives. State Government shall provide 99% Sales
Tax (VAT)/Entry Tax exemption to eligible industrial units on import of actual raw materials, machineries
and equipments into Arunachal Pradesh as also on sale of finished goods in the State of Arunachal
Pradesh for a period of 7 years from the date of commencement of commercial production.
Assam
Assam is the second largest State of North East India by its geographical area having highest population
in the region. The growth rate of GSDP in the State during the 9th plan period was 1.51% which increased
to 5.33% during the 10th Plan period. The State Government was able to achieve an annual average
growth rate of 8.42 % during the 11th Plan period. The projected growth rate for 12th plan period is
9.38%
Industrialization in Assam dates back to the days of first commercial plantation of Tea and which
occupies an important position in the state’s economy. Apart from that, Assam, with its Four Refineries
and Allied units, produces a major part of the Petroleum and Petroleum based products in India. The
Government of Assam is emphasizing on adoption of Eco-friendly investment strategy for sustainable
development of the state.
Assam has a vibrant industrial base. From the oldest tea industry and huge onshore oil production to the
only Stock Exchange in the region and large presence of Banks and Financial Institutions, its industrial
base spreads across a wide spectrum of existing industries in Petroleum, Petrochemicals, Fertilizers,
Textiles, Cement, Paper, Plastic and a host of products and services.
The State is trying to invite investments with a slew of tax exemptions. For example: the State provides
VAT exemption duties as mentioned below:
Exhibit 428: Industrial policy - Assam
Category Micro Small Medium & Large
Maximum of 150%of Maximum of 100% of
Maximum of 200% of Fixed Capital Fixed Capital
New Fixed Capital Investment Investment Investment
Maximum of 100%of
New & Existing unit Additional Fixed
undergoing Expansion/ Maximum of 150% of Capital Investment Maximum of 90% of
Modernisation/ Additional Fixed Capital Maximum of 90% of Additional Fixed
Diversification Investment Additional Capital Investment
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Bihar
The Bihar Government announced its industrial policy, a significantly updated version to face the
challenge of attracting investors from outside as well as inspiring its own entrepreneurial talent. The
new industrial policy is said to be based on a close analysis of the policies of some other states like
Gujarat, Orissa, Chhattisgarh, Himachal Pradesh and Uttarakhand with a view to attract investment in all
categories, especially small and medium industries.
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The government would also try to promote quality and reimburse 75 per cent of the fees involved in
getting quality certifications.
The new policy would exempt new units from luxury tax and reimburse 80 per cent of the value-
added tax (VAT) deposited by a fresh unit for a period of 10 years with a cap of 300 per cent of the
capital invested in setting up the unit.
According to the policy, if a unit appoints 100 persons in a given fiscal on the basis of the
government’s reservation policy, the entire employee pension fund (EPF) contribution borne by the
company for that year would be fully reimbursed
Goa
Goa is one of the smallest states of the country. The state is endowed with iron ore resources and this
has been a key industry. It is also an established base for the pharmaceuticals industry and is emerging
as a destination for knowledge based industries such as biotechnology and Information technology.
Traditionally tourism has been a prime mover of the economy and the State is recognised as an
important global tourist destination. Fisheries are another sector which contributes significantly to
economic output as well as to exports.
The government of Goa is presently working on the drafting of a new industrial policy in order to boost
investor confidence and to attract new industries to Goa. The objectives of the new industry policy, will
be to encourage the setting up of industries, which are non-polluting and employment oriented with the
new thrust areas identified as electronics and pharmaceuticals.
The industry has suggested that implementation of GST will help business, since Goa depends on raw
materials/intermediary products and distribution of final products on other states. In terms of
incentives, New units setting up in Goa in the thrust areas will be offered a ‘Special Incentive’ of
70%/50% (backward talukas/other talukas respectively) on their total investment in the form of VAT
rebate, employment rebate and stamp duty rebate. Pointers for the same are outlined below:
VAT/CST – upper limit of 25% of VAT/CST payable during the year.
Employee wages – upper limit of Rs. 25 lakh per unit per year or 15% of total wages per year,
whichever is lower for Goan direct employees with monthly emoluments of a minimum of Rs
15,000
Stamp duty on land acquisition – upper limit of 50% of stamp duty payable in backward talukas
25% of stamp duty payable in other talukas to be set-off against VAT/CST paid in the first year of
operation
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Haryana
Haryana is among the highly economically developed and industrialised States of India. The State has its
manufacturing stronghold particularly in sectors like automobile & auto components, light engineering
goods, IT & ITES, textile & apparels and electrical & electronic goods. The new industrial policy, taking
into account the current economic scenario and prospective developments, lays particular emphasis on
further strengthening the base of the manufacturing sector besides knowledge based & high tech
industries, efficient use of energy, conservation of resources and pragmatic environmental policies for
sustainable development.
The State has identified “Handloom, Hosiery, Textile and Garments Manufacturing” as one of the key
sectors in manufacturing and a cluster approach for the development of same shall be encouraged.
Panipat has already established its place on the international map as a centre for the handloom
products. Gurgaon - Manesar belt has also emerged as the centre for manufacture and export of
ready-made garments. A number of units are engaged in the manufacturing of leather garments
and other accessories. The HSIIDC has already developed a Textile Park at Barhi.
An International Trade and Convention centre would be set up at Panipat to promote handloom
products. These Trade Centres would have global market information data and design centre for
handloom and garments industry.
FAR up to 250% is permissible for apparel units in the new industrial estates and expansion
phases of the existing industrial estates.
The HSIIDC, being the nodal agency of the State Government for development of Industrial
Infrastructure, is responsible for laying down its Estate Management. While HSIIDC would continue to
act as the state’s nodal agency to develop industrial infrastructure in the public sector, the Government
has decided to partner with the Private Sector in some of these initiatives.
On the taxation front, Value Added Tax regime is envisaged to be replaced by Goods & Service Tax (GST)
regime in the State. This will give more relief to the industry, trade, agriculture and consumer through a
more comprehensive and wider coverage of input tax set-off and service tax set-off, subsuming of
several taxes in GST and phasing out of CST.
Himachal Pradesh
The State benefits from the “SPECIAL PACKAGE OF INDUSTRIAL INCENTIVES FOR THE STATES OF
HIMACHAL PRADESH AND UTTARAKHAND.” The extension of this scheme of Central Grant or Subsidy
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under Special Package – II for Industrial units in the states of Himachal Pradesh and Uttarakhand was
effected with a view to accelerating the industrial development in these States.
All new industrial units and existing industrial units on their substantial expansion would be eligible for
Capital Investment Subsidy @ 15% of investment of Plant & Machinery, subject to a ceiling of Rs. 30
lakh. Micro, Small and Medium enterprises would be eligible for Capital Investment Subsidy @ 15% of
the investment in plant & machinery subject to a ceiling of Rs. 50 lakh. The subsidy will be available for
the duration of the scheme to such units which have pre-registered and commence commercial
production / operation prior to 31-03-2017. Other eligibility parameters and details have been outlined
in the Scheme document.
In this scheme, the Government identifies Woven fabrics (Excisable garments) and Sports goods and
articles and equipment (for general physical exercise and equipment for adventure, sports activities)
and Paper and paper products excluding those in negative list as thrust industries.
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would also be extended to existing units in notified locations on expansion, as defined, as well as to
defined thrust Industries.
iv)The insurance premium to the extent of hundred percent on capital investment for a period of 10
years would be extended by the Central Government to all new units and to existing units on substantial
expansion, as defined.
v) The present income tax exemption would continue as per the existing dispensation applicable to
Jammu & Kashmir. The State Government may consider extending Sales Tax exemption to the units
which avail of concessions under this policy.
Jharkhand
Jharkhand Industrial Policy – 2001 was formulated and implemented after the creation of the State of
Jharkhand. The basic objective of the policy was to optimally utilize the available resources in planned
and systematic manner for the industrialization of State. It was aimed at enhancing value addition of the
natural and human resources in efficient manner to generate additional employment and resources for
the growth and development of the State. And it has accomplished this to a significant extent. However,
there is a need to boost the economic activities to sustain the current level of growth and achieve even
better pace of development.
Gaining from this, Jharkhand has committed the following policy measures to make the State an
attractive investment destination:
Infrastructure
Top priority will be accorded by the State Govt. in development of physical and social
infrastructure through Public-Private-Partnership (PPP). Private investment in power, telecom,
roads, airports, ICD, logistics etc will be facilitated. The State Govt. would take specific measures
for development of sectoral clusters taking into account the need of the targeted industries. The
State has already started implementing the concept of BOT, BOOT etc and would evolve
comprehensive guidelines for funding and operating infrastructure projects with private
investments or PPP.
To encourage industrial activities of specialized nature at suitable location, sector specific
industrial parks have been envisaged in the State. Apparel Fibre and Textile Park are also
planned to be set up under Govt, Private, Joint Venture or PPP mode.
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Industrial units under specified category including Jharcraft, or projects under joint venture, PPP
mode, State Govt. etc will be facilitated to get access to all the existing schemes of Govt. of India
such as
Technology Up gradation Fund Scheme (TUFS)
The State Government will extend the benefits to textile / apparel units in areas / activities
excluding those which have been covered under Govt. of India schemes.
VAT exemption
Large and Mega Industries shall be eligible for reimbursement of 50% of the NET VAT paid per
annum up to a maximum of 75% of total fixed capital investment for different duration
depending on the location of the unit as per the policy document.
Incentive for Industrial Parks, Private Industrial Area / Estate
50% of cost, up to maximum Rs 10 crore, incurred on development of common infrastructure of
green field textile, apparel park, IT/ITES park, Bio-technology park, Gems and Jewellery park,
Bio-tech and Herbs park, Chemical and Pharmaceutical parks, Food Park, Automobile Vendor
Park etc (as mentioned in policy document) and private industrial area / estate will be borne by
the State Government.
Kerala
Kerala has been in the fore front of Social development indicators in India throughout the modern era.
Though, post liberalisation phase has seen significant growth in secondary and territory sectors like IT,
Tourism, entertainment, internet and mobile services, airlines, banking, insurance etc. the growth has
not been commensurate with social development indicators.
Higher Economic Growth is necessary not only to generate higher tax revenue but also to sustain the
advances made in social sector and in order to allocate more resources by the State to the welfare
activities for the poor and needy has yet to be widely acknowledged in the State. The State traditionally
has been a wage earning society. The great challenge before the Government is to convert Kerala into
an Entrepreneurial Society. Government will promote entrepreneurial culture among the people of the
State in a Mission mode.
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In order to generate higher economic growth, investments are required for creating High quality
infrastructure, skilled human capital, technology up-gradation and Enterprise promotion.
Large industries in the State have significant potential because of good infrastructure facilities available
in the State like power, transport system, airports, ports and availability of rare minerals. In order to
facilitate Investment in Mega projects, a High level Council will be formed to arrive at consensus among
the political parties and civil society leaders. As a step towards industrial development, the State will
focus on industrial infrastructure at par with the Global Standards. Also, Government will encourage
suitable Industries that are non-polluting, environmental / eco friendly and employment oriented that
have the potential to pay wages at par with the living standards of Kerala.
Manipur
The Policy is prepared keeping in mind the National Manufacturing Policy, 2011, the Look East Policy of
the Government of India, the North East Industrial and Investment Promotion Policy-2007, Transport
Subsidy Scheme, 1971(as amended from time to time), various schemes and Policy of the Government
of India and shall remain in force up to 31st March, 2017 or before replacement by new Policy.
The annual average growth rate of the State was highest in 2009-10 with 7.6% and it was 2% which in
2006-07.The rates have been decreased to 6.1% and 6.2% (P) during 2010-11 and 2011-12 respectively.
The per capita income however increased from Rs. 20,786 in 2004-05 to Rs. 36,085 (P) in 2011-12.
Agriculture is the main occupation of the population.
Manipur has come up with an industrial policy to attract investments. Few of its key provisions have
been stated below:
The State Government shall provide Capital Investment Subsidy to all eligible new manufacturing
enterprises, at the rate of 30% (thirty per cent) on the capital investment on plant and machinery.
The State Government shall provide to all eligible manufacturing enterprises in the fold of Medium
and Large an interest subsidy of 4% per annum on term loan taken from Bank and Financial
Institution subject to a ceiling Rs.40,000/- (forty thousand)per month. This subsidy shall be
available for the first three years from the date of commercial production or from the date of
release of loan, provided that the enterprises have no interest liabilities overdue to the sponsoring
banks / financial institutions.
The State Government shall also provide interest subsidy of 3% on working capital for the first
three years to all eligible manufacturing enterprises from the date of commercial production or
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Final report on Baseline Survey of Technical Textiles in India
from the date of release of loan, provided that the enterprises have no interest liabilities overdue
to the sponsoring banks/ financial institutions.
Tax Incentives
All new units, which manufacture goods in Manipur, will be entitled to exemption of 99% of tax
payable under the Manipur Value Added Tax Act, 2004,Central Sales Tax (CST) and any Commodity
Tax subject to the limit mention below:-
Exhibit 429: Tax incentive - Manipur
Category Terms of Exemption
Micro Seven years
Small Seven years
Medium & Large Seven years subject to 200% of fixed capital investment
In case of existing units, they will be eligible for 99% tax exemption for seven years from the date of
commencement of commercial product ion with similar limits for medium and large units as
indicated above.
Government will adopt an integrated approach to infrastructural support and development in addition
to up-gradation of basic facilities at the Industrial Estate, Takyelpat, completion of Food Park, and
setting up of Textile Park / Park at suitable locations, new industrial estates, industrial areas, industrial
clusters, identification and development of Growth Poles.
Meghalaya
The New Industrial & Investment Promotion Policy is designed to facilitate investments in new sectors
across the State and thus ensure accelerated and sustained growth. The Policy focuses to attract,
facilitate and promote wider expectations and high end investment. In conjunction with the North East
Industrial and Investment Promotion Policy (NEIIPP), 2007, the Meghalaya Industrial and Investment
Promotion Policy (MIIPP) – 2012 makes some key provisions for attracting investments. Some of these
provisions are mentioned below:
For MEDIUM, LARGE, MEGA AND ULTRA MEGA manufacturing and service enterprises, State
Capital Investment Subsidy on cost of Factory Building, Plant and Machinery will be provided to
Large & Medium enterprises at the rate of 30 % (thirty percent) of the fixed capital investment
subject to a ceiling of Rs.100.00 lakh
The State Government shall provide 99 % Sales Tax (MVAT) remission to eligible industrial units
on sale of goods/by products within the State for a period of 7 (seven) years from the date of
commencement of commercial production. Accordingly, the unit shall pay 1 % of the tax amount
payable in accordance with tax return under MVAT to the State Government. Similarly for sale
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Final report on Baseline Survey of Technical Textiles in India
of goods/by products between interstate the unit shall be eligible for remission of 99 % of the
CST amount as applicable and shall pay only 1 % of the tax amount under CST to the State
Government for sale of finished goods/by products to any registered dealer/customer and
submit “C” form wherever applicable. All new & existing units undergoing expansion of 25 % or
more shall be eligible for exemption for the further period of 5 years.
In case GST becoming applicable during the tenure of this Policy, the above said concession shall
be extended to State GST only.
Special incentives for Export Oriented Units : Export Oriented Units exporting minimum 25% of
its installed capacity for at least 3 consecutive years, shall be given additional 15% capital
investment subsidy subject to a maximum of Rs.50 lakh.
Mizoram
In view of the National Industrial Policy which laid special emphasis for the development of Industries in
the North Eastern Region, the Govt. of Mizoram had notified new Industrial Policy 2000 for accelerated
Industrial and Economic development of the State. The main objectives of the New Industrial Policy of
Mizoram 2000 are to engineer rapid sustainable growth of Industry in the State. It laid stress on
encouraging Industries utilizing locally available raw materials.
In view of the hilly terrain of the State with underdeveloped infrastructure and Entrepreneurship level of
the people, there is limited scope for development of large enterprises. MSME with tremendous scope
of employment will be encouraged.
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Final report on Baseline Survey of Technical Textiles in India
Nagaland
In tune with the industrial policy resolutions, the government of Nagaland has formulated a package of
incentives for promotion and setting up of industrial units and revitalization of sick industrial units in the
State.
The Implementing Agency for the Incentive Scheme-2000 in respect of the Large & Medium and SSI
sector shall be the Director of Industries. For eligible units the Government has announced some
incentive packages are under:
Highlights of the Central Government’s North East Industrial Policy 1997
i. Capital Investment Subsidy: Capital investment subsidy shall be provided at the rate of 15% on
plant and machinery subject to a maximum of ceiling of Rs. 30.00 lakh.
ii. Interest Subsidy: Interest subsidy of 3% on working capital loans for a period of ten years.
Tax Holiday:-
Excise Tax exemption for 10 years from the date of commercial production.
Income Tax exemption for 10 years from the date of commercial production.
Orissa
The Industrial Policy Resolution (IPR) of Orissa 2001 and 2007 has put in place a robust policy framework
for industrial promotion and investment facilitation in the State, including creation of an enabling
environment. The Industrial Policy Resolution 2014 aims at reinforcing and further expanding this
process.
Orissa is one of the richest mineral states having chromite, nickel, bauxite ore and coal deposits to the
extent of 97.9%, 92.5%, 51.0%, and 33.2% respectively of the total deposits of the country. The state has
rich water resources as a natural corollary to its geographical position.
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Final report on Baseline Survey of Technical Textiles in India
The state has been witnessing a rise in the number of SSI/MSME units in recent years. During 2011-12,
5,505 MSME units went into production with an investment of US$ 92 million and 30,387 persons were
provided employment
The state offers a wide range of fiscal and policy incentives for businesses under the Industrial Policy
Resolution, 2007. Additionally, the state has sector-specific policies for IT and micro, small and medium
enterprises. The state government has also constituted ‘Team Orissa’ to help with investment
promotion
As a part of the state government-enacted Orissa Industries (Facilitation) Act, 2004, a single-window
clearance system was implemented in the state. This was done with the aim of facilitating the growth of
industries and creating an attractive environment for both domestic and international investments.
The Industrial Development Corporation of Orissa (IDCO) has been entrusted with the responsibility of
creating infrastructure facilities in industrial estates across the state.
Key features of the Orissa Industrial Policy-2014
Non-mineral based new industrial units located in the Tribal Revenue Sub-Divisions under Tribal-
Sub Plan with minimum investment of five crore rupees in plant & machinery and providing
direct employment to minimum hundred persons shall be treated as deemed priority sector unit
and be eligible for all incentives prescribed for the priority sector.
Power Subsidy: New industrial unit other than in Priority sector industries shall be exempted
from the payment of electricity duty up to a contract demand of 500 KVA for a period of 7 years
from the date of availing power supply for commercial production. New industrial unit in the
Priority Sector shall be exempted from payment of electricity duty up to a contract demand of 5
MVA for a period of 7 years from the date of availing power supply for commercial production
VAT Reimbursement: New industrial units in Priority Sector shall be eligible for reimbursement
of 100% of VAT paid for a period of five (5) years from the date of commencement of
production, limited to 200% of cost of plant and machinery provided that the VAT
reimbursement shall be applicable only to the net tax paid, after adjustment of input tax credit
against the output tax liability.
Reimbursement of Entry Tax shall be available to eligible industrial units as follows:
o Priority Sector units shall be eligible for 100% reimbursement of Entry Tax on acquisition
of plant & machinery for setting up of industrial units.
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Final report on Baseline Survey of Technical Textiles in India
o Priority Sector units shall be eligible for 100% reimbursement of Entry Tax on purchase
of raw materials for a period of five years from the date of first Fixed Capital Investment
subject to a total maximum ceiling of 100% of fixed capital investment.
100% reimbursement of CST on sales of finished products by the new industrial units in Priority
sector for a period of 10 years.
New industrial unit coming under priority sector shall be entitled to interest subsidy @ 7% per
annum on term loan availed from Public Financial Institutions / Banks for a period of five years
from the date of commencement of production subject to a total maximum limit of Rs 2 Crore
New industrial unit in the Priority Sector shall be exempted from payment of electricity duty up
to a contract demand of 5 MVA for a period of 7 years from the date of availing power supply
for commercial production.
Export Promotion: Augmentation of exports commensurate with the export potential of the
State shall be a priority activity of the Government. An Export Policy and Action Plan for export
promotion shall be notified in consultation with leading exporters of the State and related
agencies. An Export Resource Centre shall be established in the Directorate of Export Promotion
and Marketing.
Punjab
To encourage industrial development and employment generation in the State, it is imperative that
fresh impetus is given to Industry and Commerce. Hence, the State Government announces this
Package of Fiscal Incentives for setting up new industry. Alive to the needs and aspirations of SME
sector, the package provides for liberal incentives to this segment too.
VAT and CST Incentives
The State of Punjab has outlined the following VAT and CST incentives for medium and large scale
industries. It has a separate structure for MSME as well.
Exhibit 430: Policy incentive - Punjab
FCI above FCI above FCI above
Rs.10cr to Rs.25cr to Rs.100cr to FCI above
Eligible Area* Rs. 25cr Rs.100cr Rs.500cr Rs.500cr
50% VAT+ 60% VAT +75% 70%VAT 80%VAT
Zone I 75% CST CST +75%CST +75%CST
Maximum cumulative quantum of
incentive 50% of FCI 60% of FCI 70% of FCI 80% of FCI
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Final report on Baseline Survey of Technical Textiles in India
Sikkim
Sikkim is again a state of North East that finds coverage under the North East Industrial Investment
Policy 2007. This coupled with other state specific policies provide some incentives for incentives as
outlined below:
Concession on State and Central Sales Tax: The State Sales tax shall be exempted for a period of 10
(ten) years from the date of commencement of actual Commercial Production. However, for the units
set up in the thrust area, the exemption period will be 12 (Twelve) years. Additional provisions as
specified in policy may apply.
VAT Exemption: The Value Added Tax (VAT) payable by an Industrial Unit shall be deferred for a period
of 10(ten) years and for a period of 12(twelve) years for the notified thrust industries from the date of
commencement of actual commercial production. These Industrial Units will be permitted to collect VAT
and roll it back as Working Capital for the entire period of deferment as the case maybe. At the end of
the deferment period, the VAT collected will have to be remitted to the Government Account in four
half yearly instalments. In case of those units which are already enjoying the sales tax exemption the
same will be converted into VAT deferral scheme as above for the remaining periods of their exemption
as the case maybe. The state also provides various power subsidies.
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Final report on Baseline Survey of Technical Textiles in India
Tamil Nadu
The State of Tamil Nadu has always been in the forefront of economic growth in the country. The State
has made impressive strides over the years to carve out a niche for itself in the fields of engineering,
automobiles, textiles, leather, Information Technology, electronic hardware and hi-technology industries
and the Gross State Domestic Product (GSDP) stood at Rs.4,51,313 crore at constant prices in 2012-1316.
The industrial GSDP of Tamil Nadu grew at an impressive rate of 9.60% from the year 2005-06 to 2012-
13 at constant prices. 17
The State of Tamil Nadu has unveiled ambitious plans for further industrialization. A few measures
towards the same are captured below:
Power Supply
Power supply to Industries: All units with demand of more than 10 MVA will be provided with
reliable supply at 110 KV or 230 KV level depending on the eligibility. Uninterrupted power supply will be
given to the projects if the same is covered by MoU or Government Order (non-MoU).
Inclusion of Investment made in captive power plants: Captive power plants will be treated as
eligible fixed assets for the purpose of the structured package of assistance. “Captive Power Plant” for
this purpose means a power plant set up to generate electricity primarily for the units’ own use.
VAT refund on Capital Goods for establishing captive power plants: Refund of 50% of the VAT
paid on purchase of capital goods exclusively for captive power generation within the construction
period, provided they are manufactured in Tamil Nadu.
Capital Subsidy and Electricity Tax Exemption: Irrespective of the location of the project, new or
expansion manufacturing units will be given a back ended capital subsidy and electricity tax exemption
on power purchased from the Tamil Nadu Generation and Distribution Corporation Ltd. (TANGEDCO) or
generated and consumed from captive sources based on employment and investment in fixed assets
/eligible assets as the case may be, made within the investment period as detailed below:
Exhibit 432: Policy incentive - Tamil Nadu
Investment in
fixed
assets/eligible Electricity tax exemption (in
fixed assets (Rs. in Direct employment Capital subsidy (in number of years) from date of
crore) (in numbers) Rs. crore) commercial production
5 to 50 100 0.3 2 years
16
Source : Union Planning Commission, Government of India
17 Source: Central Statistical Organisation (CSO), Government of India
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Final report on Baseline Survey of Technical Textiles in India
Investment in
fixed
assets/eligible Electricity tax exemption (in
fixed assets (Rs. in Direct employment Capital subsidy (in number of years) from date of
crore) (in numbers) Rs. crore) commercial production
50 - 100 200 0.6 3 years
100 - 200 300 1 4 years
200 to 500 400 1.5 5 years
500 – 1500 600 1.75 5 years
1500 -3000 800 2 5 years
3000 and above 1000 2.25 5 years
Apart from the above standard incentives, Mega and Super-mega projects will be eligible for a
structured package of incentives as detailed in the industrial policy if they satisfy both the investment
and the minimum employment criteria fixed for each category.
Investments made below Rs.200 Crore are also be eligible for receiving VAT related fiscal incentives as
follows:
Exhibit 433: Re-imbursement of VAT - benefits for Tamil Nadu
Investment within 3
years Soft loan given would be equal to VAT paid
First 3 years from the commencement of
Rs. 50 – 100 Crore commercial production
First 4 years from the commencement of
Rs. 100 – 200 Crore commercial production
Telangana
The Government of Telengana18 outlines the plans for improving the business environment and
improving the investment climate:
1. The Government of Telangana is committed of creating a conducive environment including a
single window clearance system for the industries.
2. There is a convergence of the state government’s policies (“Made in Telangana” initiative) and
Government of India’s policies (“Make in India” initiative)
3. The Government of Telangana is aware of different problems being faced by industrialists and
policy decisions are being taken to quickly create an industry friendly regulatory regime.
4. Govt. would examine the possibility of encouraging dalit entrepreneurs by taking up initiatives
to improve the diversity of the vendor base of the government departments.
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Final report on Baseline Survey of Technical Textiles in India
5. Eight districts of Telangana are identified by the Government of India as backward districts. It is
expected that Government of India would provide adequate financial support to the
development of these districts.
The Government also identified the areas where the assistance of the Central Government will be
required. Industry players have also shared their views with the Government requesting facilitation in
area such as providing marketing support to MSMEs and labour laws’ reforms to name a few.
Tripura
The state of Tripura announced its Tripura Industrial Investment Promotion Incentive Scheme, 2012 for
industrial enterprises which shall be valid till March 2017. A brief snapshot of the incentives offered to
attract investment from industries has been captured below:
Capital Investment Subsidy @30% on fixed capital investment (with additional subsidy @2.5%
to ST, SC and Women Enterprises), subject to a ceiling of Rs.50 Lakh per enterprises. The
amount of subsidy shall stand reduced to the extent of entitlement of the enterprise for subsidy
on the same investment under the NEIIPP-2007 and to the extent of subsidy on the same
investment actually received under any other Scheme.
Industrial Promotion Subsidy equal to the net amount (net of input taxes) of the Tripura Value
Added Tax (VAT), Central Sales Tax (CST) and any other commodity tax actually paid by an
enterprise to the State Government on sale of finished goods, subject to overall ceiling of Rs.50
lakh per enterprise per annum. The subsidy shall be given to an eligible enterprise for 5 years
from the date of commercial production.
Partial Reimbursement of Power Charges to the extent of 15% of the power charges actually
paid by the enterprise, subject to a ceiling of Rs.12 lakh per enterprise per year. The incentive
shall be given to an eligible enterprise for 5 years from the date of commercial production.
Partial Reimbursement of Interest on Term Loans actually paid to banks/financial institutions to
the extent of 3% of the term loans availed by the enterprise, subject to a ceiling of Rs.1.50 lakh
per enterprise per annum. The incentive shall be given to an eligible enterprise for 5 years from
the date of commercial production.
Uttar Pradesh
The government of Uttar Pradesh has approved and announced the new Infrastructure and Industrial
Investment Policy – 2012 with an objective of attaining an Industrial growth rate of 11.2% per annum.
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Final report on Baseline Survey of Technical Textiles in India
The policy envisions establishing Uttar Pradesh as the most preferred destination for investment by
accelerating industrial development, creation of a conducive business environment and development of
high-end infrastructure facilities in order to create new employment opportunities.
Significantly, to make policy execution transparent and effective, all supporting Government Orders,
Notifications etc have been issued along with policy document. Implementation of the policy will be
regularly monitored by a High-Level Committee constituted for this purpose for this purpose.
Exemption in Entry Tax & other taxes
Entry tax on iron & steel to be used as raw material will be rationalized
Facility of input tax refund or set-off will be allowed to manufacturers who export outside India
through export houses in the course of export under sub-sec(3) of sec 5 of Central Sales Act
1956.
List of schedule II part C (tax liability of only 4%) will be expanded to include more items of raw
material, processing material and packaging material.
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Final report on Baseline Survey of Technical Textiles in India
Uttarakhand
The State benefits from the “SPECIAL PACKAGE OF INDUSTRIAL INCENTIVES FOR THE STATES OF
HIMACHAL PRADESH AND UTTARAKHAND.” The extension of this scheme of Central Grant or Subsidy
under Special Package – II for Industrial units in the states of Himachal Pradesh and Uttarakhand was
effected with a view to accelerating the industrial development in these States.
All new industrial units and existing industrial units on their substantial expansion would be eligible for
Capital Investment Subsidy @ 15% of investment of Plant & Machinery, subject to a ceiling of Rs. 30
lakh. Micro, Small and Medium enterprises would be eligible for Capital Investment Subsidy @ 15% of
the investment in plant & machinery subject to a ceiling of Rs. 50 lakh. The subsidy will be available for
the duration of the scheme to such units which have pre-registered and commence commercial
production / operation prior to 31-03-2017. Other eligibility parameters and details have been outlined
in the Scheme document.
Himachal Pradesh State Industrial Development Finance Corporation (HPSIDC) and State Industrial
Development Finance Corporation of Uttarakhand Limited (SIDCUL) shall be the designated agency for
disbursement of Capital Investment Subsidy on the basis of the recommendation of the State
Government in the states of Himachal Pradesh and Uttarakhand respectively.
West Bengal
Fiscal incentives and Concessions for Investment under Scale-1 (Rs 10-100 Crore FCI): The total
incentives under all heads shall not be more than 100% of FCI.
Industrial Promotion Assistance (IPA)
Industrial units under certain geographical areas (specifically under Group B, C & D and falling in the
Scale 1 (Scale 1 being defined as Rs 10-100 Crore Fixed Capital Investment) will be granted Industrial
Promotion Assistance (IPA). The total IPA for which an industrial unit would be eligible shall be
equivalent to certain percentage of the tax paid by the unit in the previous year. Value Added Tax (VAT)
shall be considered for the entire eligible period. However, Central Sales Tax (CST) shall be considered
for the first three years from the Commencement of Commercial Production as certified by DI. IPA
would be admissible for a number of years as given below and upto75% of the Fixed Capital Investment
by the industry, whichever is reached earlier.
Exhibit 434: IPA classification for West Bengal
Areas IPA for number of years Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8
B&C 8 80% 80% 80% 80% 80% 80% 80% 80%
D 8 90% 90% 90% 90% 90% 90% 90% 90%
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Final report on Baseline Survey of Technical Textiles in India
Industrial units under certain geographical areas (specifically under Group B, C & D and falling in the
Scale 2 (Scale 2 being defined as Fixed Capital Investment above Rs 100 Crore and up to 500 Crore) will
be granted Industrial Promotion Assistance (IPA) as described below.
Industrial units under Group B, Group C and Group D falling in the scales of 2, 3 & 4 will be granted
Industrial Promotion Assistance (IPA). The IPA for which an industrial unit would be eligible shall be
equivalent to certain percentage of the tax paid by the unit in the previous year. Value Added Tax (VAT)
shall be considered for the entire eligible period. However, Central Sales Tax (CST) shall be considered
for the first three years from the Commencement of Commercial Production as certified by DI. IPA
would be admissible for a number of years as given below and up to 75% of the Fixed Capital Investment
by the industry, whichever is reached earlier.
IPA for Scale 2 (Fixed Capital Investment above Rs 100 Crore and up to 500 Crore)
Exhibit 435: IPA benefits - scale 2 by West Bengal Govt.
Areas IPA for number of years Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9
B&C 9 80% 80% 80% 80% 80% 80% 80% 80% 80%
D 9 90% 90% 90% 90% 90% 90% 90% 90% 90%
Anchor unit subsidy of Rs. 100 lakh shall be offered for the first two manufacturing enterprises with
minimum employment of 100 members and minimum investment of Rs. 50 Crore in each of the Sub-
Divisions coming in Groups- B, C & D will be offered. This subsidy will be applicable only in areas where
no industrial enterprises with investment of Rs. 50 Crore and above exist at present.
The following industries will get Additional Incentive as mentioned below, for certain duration, besides
the normal incentive admissible in the respective Area (A/B/C/D) and Scales (1/2/3/4).
• Garments manufacturing & Hosiery (stitching and sewing with no dyeing and affluent generating
component)
• Gems and Jewellery
• Handicrafts
• Agro & Food Processing
• Jute & Textiles
• Leather (In the Calcutta Leather Complex)
• HPL Downstream Projects
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Final report on Baseline Survey of Technical Textiles in India
Tax holidays also have been proposed to incentivize the spatial distribution of industries to all the
districts of the state and especially in North Bengal and Jangal Mahal districts. The Tax Holiday will be
admissible from the date of actual start of production by the industry.
In its Textile Policy namely West Bengal Textile Policy-2013-2018 that shall come into effect on and from
the 1 September 2013 in the whole of West Bengal and remain valid for the period ending on 31st
March, 2018.
A mega Power loom Park with common facilities centre (CFC) to be set up by the State Govt. on PPP
model. Adequate pre and post machineries will be installed for the Power loom weavers of the State
apart from minimum 200 hi-tech power looms. It also announces a slew of fiscal incentives for MSME
enterprises depending on different zones.
The summary of different schemes available in the above mentioned states is as shown:
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675
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676
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677
Final report on Baseline Survey of Technical Textiles in India
For export promotion, the Central government has the duty drawback scheme run by Department of
revenues, for re-imbursement of import duties paid for manufacturing of export products. Segment wise
duty drawback structure is inducated in the following exhibit.
Exhibit 437: Duty drawback rates - 2013-14
Duty Drawback Duty Drawback when
HS code 4
Segment Product when CENVAT has CENVAT has been
digit level
not been availed availed
Agrotech
Agrotech Shade nets 3923 7.20% 1.90%
3924 7.20% 1.90%
1.9%
3926 7.20% 3.3% for nylon nets
7.2% for grey fabric
6005 7.7% for dyed 3.10%
1.9%
Mulch Mats 3926 7.20% 3.3% for nylon nets
Anti bird & anti hail
nets 5607 8.60% 1.90%
1.9%
Crop covers 3926 7.20% 3.3% for nylon nets
5603 8.60% 1.90%
Fishing nets 5607 9.20% 3.40%
5608 9.20% 3.40%
Baby daipers, Adult
daipers & Sanitary
Meditech napkins 4818 1.70% 1.70%
8.6% for MMF 1.9% - for MMF
Surgical disposables 5603 3% for cotton 1.7% for cotton
7.6% for cotton 1.7% for cotton
8.9% for blended 2.2% for blended
6210 10.2% for MMF 2.6% for MMF
7.2% for cotton 1.8% for cotton
8.2% for blended 1.5% for blended
6307 9.2% for MMF 1.1% for MMF
Surgical sutures 3006 1.70% 1.70%
3908 1.70% 1.70%
4015 1.70% 1.70%
5401 10.40% 3%
5402 3% 3%
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679
Final report on Baseline Survey of Technical Textiles in India
680
Final report on Baseline Survey of Technical Textiles in India
681
Final report on Baseline Survey of Technical Textiles in India
682
Final report on Baseline Survey of Technical Textiles in India
683
Final report on Baseline Survey of Technical Textiles in India
684
Final report on Baseline Survey of Technical Textiles in India
685
Final report on Baseline Survey of Technical Textiles in India
Out of these, five are old COEs having an existence of over four years. These are SASMIRA, BTRA, NITRA,
MANTRA and SITRA. These have well developed labs capable of providing all important testing facilities.
They have also been actively involved in development of standards for different technical textile
products. The details of these facilities are as discussed below:
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Final report on Baseline Survey of Technical Textiles in India
Indian CoEs
The Agrotech COE testing facilities is equipped with standards of American Standard for Testing and
Materials (ASTM), British Standards (BS), German Institute for Standardisation (DIN), International
Organisation for Standardisation (ISO) and European Standards (EN) to cater to the industries needs for
export orders.
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Final report on Baseline Survey of Technical Textiles in India
The Agrotech COE laboratory is accredited with NABL in accordance with international testing standards
ISO/IEC 17025- 2005 for physical and chemical evaluation of textiles. In addition, the laboratory is also
accredited with American Association for Lab Accreditation (A2LA), USA for physical, chemical and
microbiological testing of textiles and allied substrates. The American accreditation is able facilitate the
industry players to export the Agrotech products to USA readily.
Further, to increase international exposure and acceptance of test results and for knowledge sharing,
the COE has entered into foreign collaborations with American Association for Laboratory
Accreditation(A2LA), USA for accredited testing services, Industrial Fabrics Association
International(IFAI), USA for marketing and entrepreneurship in technical textiles, International Jute
Study Group(IJSG), for development of Agro-textile product from natural fibres and Colorado State
University for research and development in Technical Textiles.
The COE is able to cater to the testing needs of most of the Agrotech players ranging from SMEs
including Kusumgar, Polynova to large industry players like Garware, Tata and Johnson.
The detailed lists of equipments available at SASMIRA for testing are:
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Final report on Baseline Survey of Technical Textiles in India
National/
Sl.
Equipment Quality parameter to be tested International
No
Standards
with soft spun and filament yarns Standards
Determination of water proofness of medium and heavy
Hydrostatic fabrics such as tentage, water bags, tarpaulins etc., as well IS:391-1975, AATCC -
10
Dome/head Tester as the resistance offered by a fabric to water penetration 127-1995, ISO-811
under static pressure
Thermal
Comparing the Thermal Insulation properties of textile Standards of Niven's
11 Conductivity
Materials Hot Plate
Apparatus
Rapid determination of colour-fastness to perspiration of IS:971-1983, AATCC -
12 Perspirometer
dyed and printed textiles 15-1994, ISO-E04
Light Fastness IS 2454-1967BS 1006-
13 Used to measure light fastness of the fabric
Tester 1978AATCC 16-1993
Multilight colour Used to evaluate colour matching for the metameric match
14 BS 950
matching cabinet or isomeric match
UV/Day light lamp Visual assessment of colour under standard light
15 BS 950
viewing cabinet conditioning
Conditioning
16 To condition the fabric samples BS 950
Cabinet
Measuring the water-repellent efficiency of finishes applied IS:390-1975, AATCC -
17 Spray Tester
to the fabric 22-1996, ISO - 4920
Based on HATRA test
Crimp Rigidity
18 To determine the bulking potential of texturised yarns method. ASTM - D4031-
Tester
1981
Source: http://www.sasmira.org/list_of_instrument.html
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Final report on Baseline Survey of Technical Textiles in India
All these prototypes are currently under tests and trails to check fitness for commercial use.
Contact information
The contact information for SASMIRA is as follows:
Synthetic and Art Silk Mills' Research Association (SASMIRA)
Worli, Mumbai – 400 030
Ph: +91- 22 -24935351 – 52
Fax: +91 -22 – 24930225
Email: sasmira@vsnl.com
Website: http://www.sasmira.org/
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Sl.
No. Test Equipment
Facilities at COE – Coating and laminating
Lenzing Water The institute has LENZING water permeability tester used
1 permeability test to test the permeability of non-woven
Liquid strike through time The institute has equipment – “Lister” used to measure
2 test the strike through permeability for non-woven diapers.
It can conduct test to measure electrical surface
3 Surface resistivity test resistivity for fabric
The test instrument at MANTRA can be used to
determine the air permeability of the fabric up to 200
4 Air Permeability test Pascal pressure
The institute does flammability tests for FR upholstery
5 Flammability test fabrics to measure the flammability of substrates.
It is used to determine the resistance of fabric ,without
6 WIRA spray testing water repellent coating ,to wetting
The COE has infrastructure to test the absorbing power of
WIRA liquid absorbency non woven. It finds application in testing for surgical
7 time test applications
WIRA liquid Absorption The COE can test for liquid absorption capacity of a non
8 capacity test woven fabric
*Source: MANTRA website
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Contact information
The contact information for MANTRA is as follows:
Manmade Textile Research Association (MANTRA)
Near Textile market, Textile exchange
Ring Road
Surat – 395 002
Gujarat
Ph: +91 – 261 – 2323211, 2337062
Fax: +91 – 261 – 2322500
Email: director@mantrasurat.org
Website: http://www.mantrasurat.org/
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Sl.
No. Product Sub-product
foam laminated
IMaCS analysis,
Further, the Geotech COE testing facilities is equipped with standards of American Standard for Testing
and Materials (ASTM), British Standards (BS), German Institute for Standardisation (DIN), International
Organisation for Standardisation (ISO), INDA, EDANA and European Standards (EN) to cater to the
industries needs for export orders.
The Geotech COE laboratory is accredited with GAI-LAP accreditation for geo-synthetics Institute, USA,
which is one of the most reputed accreditation in the field of geo-synthetics. Further the lab is also
accredited with NABL in accordance with international testing standards ISO/IEC 17025- 2005 for
physical and chemical evaluation of textiles. The American accreditation is able facilitate the industry
players to export the Geotech products to international markets.
Further, to increase international exposure and acceptance of test results and for knowledge sharing,
the COE has entered into foreign collaborations with FITI (Testing Laboratory GRI, USA accredited),
South Korea, and GRI (Geosynthetic Research Institute), USA. The COE is also the member of IGS
(International Geosynthetic Society), USA; European Disposables and Nonwovens Industry Association
(EDANA), Europe and Association of the Nonwoven fabrics industry (INDA), USA.
The COE is able to cater to the testing needs of most of the Geotech players ranging from SMEs
including CTM technical textiles to leading players like TechFab and Strata.
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Final report on Baseline Survey of Technical Textiles in India
Woven geo-textile: BTRA is also in process of developing a woven geo-textile which is currently
under development.
Other than these other research activities undertaken at BTRA are:
Plasma technology for textile processing
Development of methods for testing formaldehyde content in textiles
Development of textile finishing agents using chitosan
Enhancing properties of conductive textiles using atmospheric pressure plasma technology
Contact information
The contact information for BTRA is as follows:
Bombay Textile Research Association (BTRA)
Lal Bahadur Shashtri Marg
Ghatkopar (W)
Mumbai – 400 086
Maharashtra
Ph: +91 – 22 – 25003651
Fax: +91 – 261 – 25000049
Email: btra@vsnl.com
Website: www.btraIndia.com
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
The COE is also running an incubation centre for the support of the emerging entrepreneurs. Till data
COE has rolled out two products from its incubation centre – Ankle support and Gynae post Partum
drape.
Contact information
The contact information for SITRA is as follows:
South India Textile Research Association (SITRA)
13/37, Avinashi Road,
Coimbatore Aerodrome Post
Coimbatore – 641 014
Ph: +91- 422 -2574367-9, 4215333
Fax: +91 -422 – 2571896, 4215300
Email: info@sitra.org.in
Website: http://www.sitra.org.in/
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Final report on Baseline Survey of Technical Textiles in India
Contact information
The contact information is as follows:
Northern India Textile Research Association (NITRA)
Sector – 23, Raj Nagar,
Ghaziabad – 201 002
Uttar Pradesh
Ph: +91 – 120 – 2786434
Fax: +91 – 120- 2783596
Email: mail@nitratextile.org
Website: www.nitratextile.org
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Final report on Baseline Survey of Technical Textiles in India
701
Final report on Baseline Survey of Technical Textiles in India
Narrow Loom weaving/performing facilities, specifically for rope-like and belt-like weaved
structure using aramid, glass, high tenacity PE etc. – Prototyping & Developmental activities for
last one year
176 Carrier- Radial Braiding-Preforming Facility – Facility for braiding of Carbon, specifically 50K
Carbon is under procurement
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Final report on Baseline Survey of Technical Textiles in India
Contact information
The contact information for ATIRA is as follows:
Ahmedabad Textile Research Association (ATIRA)
P.O Ambadvari, Vistar
Ahmedabad - 380 015
Gujarat
Ph: +91 – 79 – 26307921, 26307922
Fax: +91 – 79 – 26304677
Email: director@atira.in
Website: www.atira.in
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Final report on Baseline Survey of Technical Textiles in India
DKTE Society’s textile and Engineering Institute – COE for Non woven
DKTE Centre of Excellence for Non-woven; a process/ technology focussed CoE and is one of the newly
formed CoE’s. DKTE CoE has made noteworthy progress as regards to the establishment of all necessary
facilities at one place and catering to the needs of the technical textile & nonwoven industry by
providing all necessary services like Training, Technical consultancy, testing services, Information
resource centre, Incubation centre, Product/Prototype development facility.
Testing facility at DKTE COE Nonwovens
COE laboratory is well equipped with all necessary modern testing instruments for the testing of raw
materials (Fibres), nonwovens and technical textile products, which complies with standards of
American Standard for Testing and Materials (ASTM), European Standards (EN) and International
Organisation for Standardisation (ISO), WSP test methods to cater the needs of industry. The non-woven
COE laboratory is fully functional & in the process of getting accreditation from NABL in accordance with
international testing standards ISO/IEC 17025 - 2005 and also from American Association for Lab
Accreditation (A2LA).
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Final report on Baseline Survey of Technical Textiles in India
6 Limiting Oxygen Index Limiting oxygen index of ASTM D 2863, ISO 4589 Part
(LOI) Tester (Gov Mark, textiles 2
USA) BS2782Part1, Method 141,
NFT 51-071
7 Pore Size Analyser/ Pore Size of fabrics ASTM E 1294-89
Capillary Flow Porometer ASTM F316-03
CFP 1300 AE (PMI, USA)
8 UV Accelerated UV degradation for fabrics AATCC 186-2009
Weathering Tester (Q ASTM D 3105, ASTM D 5019
LAB, USA)
9 Linear Density & Fibre Testing of linear density, BISFA,ASTM, ISO
Crimp (FaviMat, crimp and tensile properties
Textechno, Germany) of fibre
10 Air Permeability Tester Air Permeability of fabric AFNOR G 07-111, WSP
( Textest Instruments AG, 070.1.R3 (12) EDANA 141.1,
Switzerland) EN ISO 9237
11 Water Vapour Water vapour transmitivity ASTM E96, BS 3’177, DIN
Transmission Rate Tester of textiles 52’615, DIN 53’122-1, EN
Gravitest FX 3150 1’931, EN ISO 12’572, ISO
( Textest, Switzerland) 2’528, JIS L1099 Method A
12 Non Woven Orientation MD:CD ratio, fibre In house Method
NOS-200 ( Lenzing, distribution in nonwoven
Austria)
13 Liquid Strike Through & Strike Through time for Liq. strike-through time by
Wet Back, LISTER AC ( Liquid (or simulated urine) EDANA/INDA-standards WSP
Lenzing, Austria) and Wet Back of nonwoven 70.3, Wet back by
coverstock fabrics for EDANA/INDA
diapers. standards WSP 80.10
14 Thermal Conductivity Thermal Conductivity of ASTM D-1518-11a
Tester textiles like fabric, foam etc.
(Lasercomp, USA)
15 Digital Tearing Strength Tearing Strength of fabric EN ISO 13937-1 EN ISO 4674-
Tester Elmatic ( Mesdan, 2 (coated fabrics) ASTM D
Italy) 1424 ASTM D 751 (coated
fabrics) EN ISO 21974 ISO
1974 ISO 9290 ASTM D5734
(non-wovens)
16 Hydrostatic Water Head Hydrostatic Water Head EN ISO 20811, DIN 53886,
Tester (Mesdan, Italy) testing AFNOR G-07 057, ISO 811,
BS 32823, BS EN 3321, BS EN
3424, AATCC 127
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
Contact information
DKTES's Textile and Engineering Institute, Ichalkaranji
‘Rajwada', P Box No. 130, Ichalkaranji
Tal: Hatkanangle, Dt. Kolhapur – 416 115 (MS) India
Tel: +91 230 2421300, 2437316, 2437317 Fax. +91 230 242329
Email: dktecoe@gmail.com; Web: www.dktecoenonwovens.in
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Final report on Baseline Survey of Technical Textiles in India
Contact information
The contact information is as follows:
PSG college of Technology – COE for Indutech
Department of Textile Technology
Metallurgy and Foundry Division campus
Neelambur
Coimbatore – 641 062
Tamil Nadu
Ph: +91 – 422 – 2572177
Email: psgIndutech@gmail.com, psgIndutech@gapps.pgtech.ac.in
Website: http://www.psgtech.edu/coeIndutech/
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Final report on Baseline Survey of Technical Textiles in India
WRA is engaged in industrial and fundamental research predominantly in the field of wool technology.
The association renders its services to its members and non-members from textile industry, defence,
customs, railways, state transports and other authorities in areas of product development, process
development, testing and training.
Wool Research Association (WRA) has engaged itself in the development of technical textiles over the
last two decades. It has foreseen the significance of this emerging technology. It had also undertaken a
few sponsored projects relating to Sportech, Indutech, Mobiltech, etc. Of late Sportech products have
assumed added significance for the following factors:
Increased activities and participation in sports in the country.
o Availability of high performance fibres, new technologies of coatings and manufacturing.
Higher level of sports standard and challenges within sporting nations.
Newer sports requiring high dexterity, skill and sporting gears.
New interest of the youth for outdoor activities and leisure.
Growth of sports facility in the country.
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Final report on Baseline Survey of Technical Textiles in India
Accreditation agencies
It is necessary to obtain certain accreditations for the technical textile products manufactured in India to
enable exports of the same to other countries as well as meet the necessary standards prescribed within
India. The various accreditations and agencies are listed below:
ISO 17025 – National Accreditation Board for Laboratories,
ISO 9000 – International Standards Organization,
National Association of Testing Authorities(NATA), Australia,
Standards Council of Canada,
Japan accreditation board for conformity assessment,
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Final report on Baseline Survey of Technical Textiles in India
Contact information
The contact information is as follows:
Wool Research Association (WRA)
P.O – Sandoz Baug, Kolshet Road
Thane – 400 607
Maharashtra
Ph: +91 – 22 – 25314294
Fax: +91 – 22- 25868365
Email: wra@wraIndia.com
Website: www.wraIndia.com
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Final report on Baseline Survey of Technical Textiles in India
There are more than 26 Centres of Excellences (CoEs) of high repute for textile and technical textile
across the world. This section provides an introduction to these centres of excellences and also
identifies the key learning based on the functioning, set up and operation of these CoEs capture special
and unique features of these institutions pertinent to technical textiles industry.
We first introduce the institutions we have studied to understand their unique features and then
capture the key learning in the subsequent section.
CoEs in Europe
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Final report on Baseline Survey of Technical Textiles in India
applications, apparels and sustainable materials. NIRI is actively involved in providing testing services
and providing consultancy services and partnerships for research and development.
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Final report on Baseline Survey of Technical Textiles in India
North Carolina State University (NCSU) - Textile Apparel Technology and Management (TATM)
and Textile Engineering, Chemistry and Science (TECS)
The two textile departments at NCSU specialises in the field of medical textiles, polymer chemistry and
colour chemistry. The faculty research areas for these institutes are Nan sciences, Surface Modification,
Fibers and Polymers, Color and Dye Chemistry and Sciences, Technical Textiles and Textile Structures,
Energy, Environment and Sustainability, Systems and Quality, Health and Safety, Educational Innovation,
Supply Chain, Economic Competitiveness.
TATM: TATM offers courses in fashion and textile management, textile technology, textile and apparel
management and fashion and textile design. Its research activities in the department encompass areas
of fibre, textile, apparel, and retail complex, with expertise in product design and development, textile
technology and in managerial fields of marketing, supply chain, competiveness and trade.
TECS: The department is dedicated to providing instruction in the science, engineering and technical
application of chemistry, colour, polymers, bio-medicals, design, and production with regard to fibres
and fibre-based materials.
Textiles and Nonwovens Development Centre (TANDEC)/ Nonwovens Research Lab at The
University of Tennessee (UNTNRL)
TANDEC was established in 1990 as an application development facility for melt processing. It was later
rechristened at UNTRL under University of Tennessee. It provides services of advanced melt blown lines,
processing and testing facilities for fully equipped non woven research lab, research and development
and educational courses for non woven. UTNRL’s pilot line has been utilized by many private
organisations with close to 15 organisation making use of it every year.
Clemson University
Established in 1898, Clemson University in South USA’s oldest textile school having its own apparel
research centre. The textile research institute of the University – the school of textiles, fibres and
polymers is now a part of Material Science and Engineering College. The COE has well established
weaving laboratory, non woven laboratory and dyeing, finishing and Printing laboratory with modern
testing facilities and equipments. In addition it also has composites fabrication facility and material
processing laboratory. They have a 4 to 5 member team dedicated for research in technical textiles,
focusing on research on specialised material used for defence or high tech application.
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
technology development centre for building material, Advanced manufacturing technique R&D centre
and Carpet equipment research centre. These research centres specialises in technical textiles and
textile engineering with focus on Mobiltech and Buildtech.
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Final report on Baseline Survey of Technical Textiles in India
For R&D it has collaboration with seven Asian Institutions, government and professional bodies and
private enterprises.
TITV Griez - The Institute for Special Textiles and Flexible Materials, Germany
TITV Griez is a close-to-market research organization and also provides services pertinent to research,
development, consulting, testing and professional training along the textile value chain. More than 50
employees develop high-tech solutions with the classic textile technology as the basis for new materials.
The successful interdisciplinary cooperation with non-textile branches is an important feature of TITV
and fosters innovation. For example, the combination of electronics and textiles creates innovative
textile products for completely new applications.
Hohenstein Institute
Hohenstein was founded in 1946 by Prof. Dr. Otto Mecheels as an independent and privately owned
research and teaching centre with headquarters in Bönnigheim, Germany. Currently, it accommodates
around 500 employees in 40 contact offices globally. In India they have 4 offices. The research work at
the Hohenstein Institute is complemented by a diverse range of testing, training, consulting and
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Final report on Baseline Survey of Technical Textiles in India
certification services. They offer manufacturers, retailers, service providers and consumers “competence
from one single source” through interdisciplinary cooperation between textile engineers, chemists,
physicians, biologists and physicists. The Institute places heavy emphasis on effective transfer of
research results in lectures, seminars, publications etc. to keep its edge as a research institution.
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Final report on Baseline Survey of Technical Textiles in India
relations and industry recognition. In the area of education, GMA has also teamed up with the North
American Geosynthetics Society to host a series of short courses around the country. Some of the
courses offered are Geosynthetics and their Applications, Coal Ash Containment, Geosynthetics in
Waste Containment Systems and Introduction to Geosynthetics in Transportation.
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Final report on Baseline Survey of Technical Textiles in India
complex machinery and complex processes cannot be taught to the average production floor employee
merely through the use of text books. As a result, Nonwoven Tools uses innovative video, computer, and
audio presentations to provide courses that are relevant not only to the subject, but to the
employee. Many of these courses are delivered over the internet to provide instant access and low
prices. Nonwoven tools also offer various law-required courses for manufacturing employees to take on
a yearly basis.
The Institute of Textile Machinery and High Performance Material Technology (ITM)
The Institute of Textile Machinery and High Performance Material Technology (ITM) at the TU Dresden is
a university research centre in the field of textile and ready-made technology that is composed of two
professorships (Professorship of Textile Technology and Professorship of Ready-made Technology).
The Institute’s core activity is to provide a high-quality curriculum to students and research activity, by
meeting these objectives:
Offering excellence in education to its students and doctoral candidates by giving its
students a solid scientific foundation and up-to-date practical experience.
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
6. Service Offerings
Some of the foreign CoEs have a wider range of services to offer and not constrained to R&D and
testing. They offer full-fledged project management and end-to-end solutions. To sight, a few service
offerings such as evaluation of practical onsite testing opportunities, another example is that these COEs
are not only providing results for their testing services but also technical and statistical analysis. This
methodology points to an approach of graduating to a solution provider to the industry, rather than just
a specific service provider. In addition, this is part of a conscious special emphasis on diversifying into
other services as a means of sustenance. International CoEs have multiplied their services and have
plenty of certifications with them, which contribute to this end. Further, foreign CoEs also provide
turnkey project management services and support right from conceptualization to commercialization.
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Final report on Baseline Survey of Technical Textiles in India
5. Manpower Availability
The Indian technical textile industry employed 9.89 lakh people in 2012-13. The employment in the
industry has at the rate of 3% per annum during the last five years. The growth of man-power employed
in technical textile sector can be seen in Exhibit 444.
Exhibit 444: Total manpower employed in technical textiles
8
6
4
2
0
2008-09 2009-10 2010-11 2011-12 2012-13 2013-14(P) 2014-15(P) 2015-16(P)
Skilled manpower composes approximately 43% of the total manpower employed in technical textile
industry. This is relatively higher when compared to the textile industry of India. However, the high
skilled operations in manufacture of non woven and technical textile manufacturing have been the
driving force for employment of more and more skilled personnel. The distribution of supervisory,
skilled and unskilled staff in the industry is as shown in Exhibit 445.
Exhibit 445: Distribution of man-power across industry
Manpower distribution
Unskilled
Skilled 43%
57%
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Final report on Baseline Survey of Technical Textiles in India
In addition to the above, over1.07 lakh persons are also involved in the conversion industry related to
technical textiles, most of which are involved in Packtech product based industries. Close to 27% of total
technical textile output goes to converter industries where fabrication of final products and small value
additions are done, before the product goes as a input for downstream products The key products
where converter industry has a major role to play are Jute and hessian sack industry, FIBC bags, Canvas
tarpaulins and HDPE tarpaulins. In all these products the converter industry is involved in final
fabrication and stitching activities from the technical textile fabric. The sector wise split of employment
generated by converter industry is shown in the following exhibit.
Buildtech
8%
Packtech
82%
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Final report on Baseline Survey of Technical Textiles in India
most of the industry players have to provide on job training or develop training courses so as to
train the employees to a threshold skill-set of operation in technical textiles.
High employee turn-over in the skilled category: Industry faces lack of skilled labourers
particularly in the segment of coated fabrics and advanced technologies. As the demand for
skilled employees is very high, many workers after attaining a set skill set through training prefer
to switch organisation in pursue of higher pay grades. As a result, the organisation often finds it
difficult to get the appropriate replacement in due time, often leading to loss of production or
forcing the initial employer to provide a salary hike to the worker, leading to increase in cost of
production.
Recommendations:
While the requirement of manpower is growing with more entrepreneurs and industrialists getting
aware of the vast opportunities in technical textiles, the availability of skilled manpower is a key
constraint. Therefore the following recommendations are suggested to enhance manpower availability:
Providing training in specialised fields of coating, lamination, etc: The demand for
specialised textile activities is high in technical textiles, whereas most of the institutions fail to
address these needs of the industry. Therefore it is suggested that a specialised diploma courses
for specific processes like coating, laminations, non woven processing be carried out at major
textile institutes across India. Currently such training is being provided in limited numbers only
by the Centre of excellences.
Dove tailing skill development and manpower employment with ISDS scheme: Ministry
of textiles runs the Integrated Skill development Scheme for development of vocational and
employable skills across different sectors of textiles and apparels. It is suggested that more of
technical textile courses should be made part of the course, so as to educate masses in the
specialised fields of technical textiles. Co-ordination with ISDS schemes would also provide the
employers with a foundation from where they can hire labourers in case when employee
turnover is higher or extra resources are required.
Inclusion of technical textiles as a course/ subject in all textile institutions: It is
recommended that technical textiles should be included as a course/ subject in all major textile
institutions. This would help increase the awareness amongst the graduating textile engineers
and workforce about technical textiles, while attracting newer people towards technical textiles.
The step can give a significant boost by helping provide skilled workforce for technical textiles.
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Final report on Baseline Survey of Technical Textiles in India
Skill Development
India has a total of eleven institutions that specialise in educating students on textile and technical
textiles. These institutions offer under-graduate, post-graduate and also doctoral courses in textile
sector. Most of these institutions are located in Maharashtra with a total presence in seven states. The
details of these institutions are:
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Final report on Baseline Survey of Technical Textiles in India
Sl. Specialisatio
Name of Institution District State Course Offered
No. n
Colleges specifically for textile related courses
(MANTRA)
M. Tech – Textile Technology
PH.D – Textile Technology
PSG College of B.E - Textile Technology
8 Coimbatore Tamil Nadu
Technology B.Tech – Fashion technology
B.Sc- Apparel & fashion
technology Indutech
Diploma Programmes
• Diploma In Textile
Manufactures
• Diploma In Textile
Technology
• Diploma In Fashion &
Clothing
Under-Graduate
Programmes
• B.Tech. (Textile
Technology)
DKTE Society's Textile & • B.Tech. (Manmade Textile
8 Engineering Institute Kolhapur Maharashtra Technology)
(DKTE) • B.Tech. (Textile Plant
Engineering)
• B.Tech. (Textile Chemistry)
• B. Tech. (Fashion
Technology)
Post-Graduate Programmes
• M.Tech. (Textile
Technology)
• M.Tech. (Textile Chemistry)
• M.Tech. ( Technical Textile
)
Doctorate in Textiles (Ph.D.)
MBA in Textile Non woven
Ahmedabad Textile ATIRA provides training in
9 Industry's Research Ahmedabad Gujarat the fields of Ginning, textile
Association (ATIRA) processing, weaving Composites
Diploma in dyeing and
finishing of wool, Training
Wool Research
10 Thane Maharashtra programmes in CAD, knitting,
Association (WRA)
dyeing, physical and
chemical testing Sportech
B.Tech - Jute & Fibre
Institute of Jute Technology
11 Kolkata West Bengal
Technology B.Tech - Jute Technology Jute Based
M.Tech -Textile Technology Textiles
Source: Secondary sources
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Final report on Baseline Survey of Technical Textiles in India
In addition to these institutions, there are another 29 colleges providing courses for engineering in
textiles at the under-graduate level. The list of these institutions and colleges has been listed in the
exhibit below:
Exhibit 448: Institutions offering courses in textile engineering
Sl.
No. Name of Institution District State Course Offered
Textile courses offered at other colleges – Under Graduate Courses
Andhra
1 University College of Technology Hyderabad Pradesh BE - Textile Technology
Maharaja Sayaji Roa University of B. Tech - Textile Engineering
2 Baroda Baroda Gujarat M.E - Textile Engineering
3 L D College of Engineering Ahmedabad Gujarat B.E - Textile Technology
4 Gujarat Technological Institute Ahmedabad Gujarat B.E - Textile Technology
Fashion Technology &
5 NGF College of Engineering Technology Faridabad Haryana Apparels Engineering
Panipat Institute of Engineering and
6 Technology Panipat Haryana B.Tech - Textile Engineering
7 Visvesvaraya Institute of Technology Belgaum Karnataka B.E - Silk Technology
Bapuji Institute of Engineering and
8 Technology Davangere Karnataka B.E - Textile Technology
Shri Jayachamarajendra College of B.E - Polymer Science &
9 Engineering Mysore Karnataka Technology
10 Government SKSJ Technology Institute Bangalore Karnataka B.Tech - Textile Technology
Shri Viashnav Institute of Technology & Madhya
11 Science Indore Pradesh B.E - Textile Technology
Jawaharlal Institute of Engineering and B.E- Textile and Information
12 Technology Yavatmal Maharashtra Technology
M.Tech – Textile Technology
13 Veermata Jijabai Technological Institute Mumbai Maharashtra B.Tech - Textile Engineering
PH.D – Technology,
Ph.D – Science
M.Tech & M.Sc – Fibre and
Processing technology,
Textile Chemistry
M.Tech & M. Sc – Textile
Chemistry
B.Tech - Fibres and Textile
14 Institute of Chemical Technology Mumbai Maharashtra Processing Technology
15 ORISSA Institute of Textile Technology Cuttack Orissa B.Tech - Textile Technology
Shri Guru Gobind Singh College of
16 Engineering & Technology Nanded Maharashtra B.Tech - Textile Technology
17 College of Engineering and Technology Bhubaneswar Orissa B.Tech - Textile Engineering
Dr. B R Ambedkar National Institute of
18 Technology Jalandhar Punjab B.Tech - Textile Technology
19 Sangam University Bhilwara Rajasthan B.Tech - Textile Technology
20 Karpagam University Coimbatore Tamil Nadu B.Tech - Textile Technology
21 Sona College of Technology Salem Tamil Nadu B.Tech - Textile Technology
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Final report on Baseline Survey of Technical Textiles in India
Sl.
No. Name of Institution District State Course Offered
Textile courses offered at other colleges – Under Graduate Courses
Park College of Engineering &
22 Technology Coimbatore Tamil Nadu B. Tech - Textile Technology
23 K S Rangasamy College Of technology Tamil Nadu B. Tech - Textile Technology
24 Jaya Engineering College Chennai Tamil Nadu B. Tech - Textile Technology
25 Bannari Aman Institute of Technology Erode Tamil Nadu B.Tech - Textile Engineering
26 Hartcourt Butler Technological Institute Kanpur Uttar Pradesh B.Tech - Leather Technology
M.Tech – Textile
M.Tech – Fashion & apparel
engineering
B.Tech – Textile Chemistry
The technological Institute of Textile B.Tech – Textile Technology
27 and Sciences Bhiwani Haryana B.Tech – Fashion & Apparel
Textile Technology
Government college of engineering and Apparel and Production
28 textile technology Serampore West Bengal Management
M.Tech – Mechanical
Government college of engineering and Processing of Textiles
29 textile technology Behrampore West Bengal B.Tech – textile technology
Source: Secondary sources
These colleges are spread across India with clusters in Gujarat, Maharashtra and Tamil Nadu.
Gujarat
12%
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Final report on Baseline Survey of Technical Textiles in India
In addition to the above coveted institutions offering textile courses, there are a total of 68 polytechnic
and ITIs that offer specific diploma courses in textile sector. These have been listed as under:
Exhibit 450: Institutions offering diploma courses in textiles
Sl.
No. Name of Institution District State Course Offered
Institutions, Polytechnic, ITIs offering diploma in textile field
Andhra Diploma in Textile
1 Government Polytechnic Chittoor Pradesh Technology
Andhra Diploma in Textile
2 Government Polytechnic, Obulavariapalli Kadaba Pradesh Technology
Andhra Diploma in Textile
3 S.R.R.S Government Polytechnic Karimnagar Pradesh Technology
Shri Ram Institute of Management Diploma in Textile
4 Technology Delhi Delhi Technology
Diploma in Garment
5 Aryabhatt Polytechnic Delhi Delhi Engineering
Diploma in Garment
6 Government Polytechnic - Altinho Panaji Goa Engineering
Diploma in Textile
7 Government Polytechnic for Girls Surat Gujarat Technology
Diploma in Textile
8 Gujarat Technological Institute Ahmedabad Gujarat Technology
Diploma in Textile
9 Maharaja Sayaji Roa University of Baroda Baroda Gujarat Technology
Sir. Bhavsinhji Polytechnic Institute , Diploma in Textile
10 Vidhyanagar Bhavnagar Gujarat Technology
Diploma in Textile
Processing Technology
Dr. S and S.S Gandhi College of Engineering Diploma in Textile
11 Technology Surat Gujarat Manufacturing Technology
Diploma in Garment
12 Ganpat University Mehsana Gujarat Engineering
Diploma in Textile
13 Government Polytechnic Hisar Haryana Technology
Diploma in Textile
14 Central Polytechnic Trivandrum Kerala Technology
Madhya Diploma in Textile
15 Dr. B R Ambedkar Polytechnic College Gwalior Pradesh Technology
Madhya Diploma in Textile
16 Government Polytechnic Mau Pradesh Technology
Diploma in Textile
Technology
Madhya Diploma in Garment
17 Shri Vaishnav Polytechnic College Indore Pradesh Engineering
Diploma in Textile
18 NMIMS University Mumbai Maharashtra Technology
19 University of Mumbai Mumbai Maharashtra Diploma in Textile
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Final report on Baseline Survey of Technical Textiles in India
Sl.
No. Name of Institution District State Course Offered
Institutions, Polytechnic, ITIs offering diploma in textile field
Technology
Diploma in Garment
20 Tilak Maharashtra Vidyapeeth Pune Maharashtra Engineering
Diploma in Textile
21 Institute of Textile Technology, Choudwar Cuttack Orissa Technology
Diploma in Textile
22 Punjab Institute of Textile Technology Amritsar Punjab Technology
Diploma in Garment
23 Jayoti Vidyapeeth Women's University Jaipur Rajasthan Engineering
Diploma in Textile
Technology
Annai J.K.K Sampoorani Ammal Polytechnic Diploma in Garment
24 College Erode Tamil Nadu Engineering
Diploma in Textile
25 Annamalai Polytechnic College Villupuram Tamil Nadu Technology
Diploma in Textile
26 E.I.T Polytechnic College Erode Tamil Nadu Technology
Diploma in Textile
27 Elumalai Polytechnic College Villupuram Tamil Nadu Technology
Diploma in Textile
Technology
Diploma in Garment
28 G.R.G Polytechnic College Coimbatore Tamil Nadu Engineering
Diploma in Textile
29 GandhiGram Rural Institute Dindigul Tamil Nadu Technology
Diploma in Textile
30 Gomathi Ambal Polytechnic College Tirunelveli Tamil Nadu Technology
Diploma in Textile
Technology
Diploma in Textile
31 Institute of Textile Technology Chennai Tamil Nadu Manufacturing Technology
Diploma in Textile
32 Karpagm Polytechnic College Coimbatore Tamil Nadu Technology
Diploma in Textile
33 Latha Mathavan Polytechnic College Madurai Tamil Nadu Technology
Diploma in Textile
34 Nachimuthu Polytechnic College Coimbatore Tamil Nadu Technology
Diploma in Textile
35 Nanjappa Institute of Technology Coimbatore Tamil Nadu Technology
Diploma in Textile
36 Nanjappa Polytechnic College Coimbatore Tamil Nadu Technology
Diploma in Textile
Technology
Diploma in Garment
37 P.A.C Ramasamy Raja Polytechnic College Virudhnagar Tamil Nadu Engineering
Diploma in Textile
38 P.S.G Polytechnic College Coimbatore Tamil Nadu Technology
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Final report on Baseline Survey of Technical Textiles in India
Sl.
No. Name of Institution District State Course Offered
Institutions, Polytechnic, ITIs offering diploma in textile field
Diploma in Textile
39 Pasumpon Nethaji Polytechnic College Tirunelveli Tamil Nadu Technology
Diploma in Textile
40 Periyar University Salem Tamil Nadu Technology
Diploma in Textile
41 Ratnavel Subramaniian Polytechnic College Dindigul Tamil Nadu Technology
Rudhraveni Muthuswamy Polytechnic Diploma in Textile
42 College Tirupur Tamil Nadu Technology
Diploma in Textile
43 Rukmani Shanmugam Polytechnic College Madurai Tamil Nadu Technology
S.S.M Institute of Textile Technology and Diploma in Textile
44 Polytechnic Namakkal Tamil Nadu Technology
Diploma in Textile
Technology
Diploma in Garment
45 Shri Raghvendra Polytechnic College Namakkal Tamil Nadu Engineering
Diploma in Textile
46 Sri Sowdambika Polytechnic College Virudhnagar Tamil Nadu Technology
Diploma in Textile
47 Subramaniam Polytechnic College pudukottai Tamil Nadu Technology
Dr. Dharambal Govt. Polytechnic College for Diploma in Garment
48 Women Chennai Tamil Nadu Engineering
Diploma in Garment
49 V.S. VellaiChamy Nadar Polytechnic College Virudhnagar Tamil Nadu Engineering
Uttar Diploma in Textile
50 Government Polytechnic Kanpur Pradesh Technology
Uttar Diploma in Textile
51 Government Girls Polytechnic, Gorakhpur Gorakhpur Pradesh Technology
Uttar Diploma in Garment
52 S.D. Polytechnic Muzaffarnagar Pradesh Engineering
Seth Jai Prakash Mukund Lal Girls Uttar Diploma in Garment
53 Polytechnic Ghaziabad Pradesh Engineering
Diploma in Textile
54 Govt. Polytechnic , Solapur Solapur Maharashtra manufactures
Diploma in Dress designing
and garment
55 Govt. Polytechnic, Osmanabad Aurangabad Maharashtra manufacturing
Diploma in Dress designing
Govt. Women’s residential Polytechnic, and garment
56 Yavatmal Nagpur Maharashtra manufacturing
Diploma in Dress designing
Govt. Women’s residential Polytechnic, and garment
57 latur Latur Maharashtra manufacturing
Diploma in Dress designing
and garment
58 Sophie Shree B K Somanai Polytechnic Mumbai Maharashtra manufacturing
Dattajirao Kadam Tech. Educational. Icalkaranji, Diploma in Dress designing
59 Society’s Textile & engg. Institute Kolhapur Maharashtra and garment
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Final report on Baseline Survey of Technical Textiles in India
Sl.
No. Name of Institution District State Course Offered
Institutions, Polytechnic, ITIs offering diploma in textile field
manufacturing
Diploma in Fashion &
clothing technology
Diploma in Textile
technology
Diploma in textile
manufacturers
Diploma in Dress designing
and garment
manufacturing
W. Tech. Educational. & research Smt. R Diploma in Garment
60 Purohit Institute Nagpur Maharashtra technology
Diploma in Dress designing
and garment
61 Agnihori School of Technology Wardha Maharashtra manufacturing
Diploma in Dress designing
and garment
62 Dr. Rajendra Gode Polytechnic Amravati Maharashtra manufacturing
Diploma in Dress designing
Govt. Women’s residential Polytechnic – and garment
63 Tasgaon Sangli Maharashtra manufacturing
Diploma in Dress designing
and garment
64 Rajiv Gandhi Technical Institute Chandur Maharashtra manufacturing
Diploma in Dress designing
and garment
65 Indrayani College of technical education Amravati Maharashtra manufacturing
Diploma in Dress designing
Swaraj Institute of Technology and and garment
66 Management Science Amravati Maharashtra manufacturing
Diploma in Dress designing
Siddhant Institute of Technical Education, and garment
67 Nerphingli Amravati Maharashtra manufacturing
Diploma in Dress designing
Siddhant Institute of Technical Education, and garment
68 Tiwasa Amravati Maharashtra manufacturing
Source: Secondary sources
A majority of these institutes are clustered in Tamil Nadu. The state wise distribution of different ITIs
and polytechnics offering diploma courses in textile is as shown in the exhibit below:
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Final report on Baseline Survey of Technical Textiles in India
Maharashtra
28%
Gujarat
9%
Uttar Pradesh
6%
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Final report on Baseline Survey of Technical Textiles in India
The mandatory regulations for different products across the countries are discussed in the following
sections:
Geotech
The usage of geo textile is not mandatory but is governed by guidelines and is recommended as best
practice. The recommendations made in “Wetland’s Best Management Practices” by the US Federal
guidelines pertaining to the use of geo textiles are as follows:
Geo textiles should be used during construction to minimize disturbance, filling requirements
and the cost of maintenance.
Geotextiles should be used in drainage as a filtering barrier to prevent percolation of the drain
water into grounds, etc.
Geotextile fabric use at landing sites is recommended in wetlands and on soils with low bearing
strength to minimize soil erosion and compaction
Geotextiles should be used to increase bearing strength of roads and prevent contamination of
fill material with fine soil.
In addition to these, in European Union (EU) the CE marking are being used to ensure that the geotextile
being used is of the correct standards. The following CE standards are applicable for geotextiles:
EN 13249: Roads and other trafficked areas
EN 13254: Reservoirs and dams
EN 13250: Railways
EN 13255: Canals
EN 13251: Earthworks, foundations and retaining walls
EN 13256: Tunnels and underground structures
EN 13265: Liquid waste containment
EN 13252: Drainage systems
EN 13257: Solid waste disposals
EN 13253: Erosion control works
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Final report on Baseline Survey of Technical Textiles in India
Packtech:-
A number of packaging regulations prevalent in different countries mandates the use of technical
textiles in the area of packaging. Europe, Japan, Australia and New Zealand already have the packaging
regulations in place. These regulations mandate and govern the use of all the materials used in
packaging, including technical textile materials. The highlights of the Packaging regulations prevalent
internationally and in different countries are as follows:
In Europe ―The European Union (Packaging) Regulations 2014 mandates the
packers/manufacturers to meet design conditions for packaging. These regulations are
mentioned under Section 4 and can be summarized as follows:
Packaging should have the minimum adequate weight and volume while adhering to the
necessary level of safety and hygiene.
Packaging should be reusable, recoverable or recyclable and should be such that it has
minimum impact on the environment on being disposed off,
Packaging should be such that in case of disposal through landfills or incineration, the
generation of toxic waste in form of ash, leach ate or emissions should be to the
minimum.
The physical characteristics of the packaging should enable prediction of number of
rotations of permissible re-use.
The packaging must be built in a manner, that certain percentage of weight is
recoverable / recyclable once the complete usable life of product is over.
Biodegradable packaging if used should be such that most of it decomposes to water,
biomass and carbon dioxide.
Apart from Europe, Japan has strict packaging laws. - Container and Packaging Recycling Law,
1995 and the Regulation for food packaging in Japan governed by the “Food safety Basic Law
(2003)” and food sanitation law (1947). These laws aim at zero waste development, by recycling
all the waste and cracking down the non-recyclable waste though high power electricity and
finally using the slag generated in the process in constructive applications like building roads.
The key clauses of the regulations governing packaging are:
Food Packing should not contain toxic or harmful content. The content should not have
any adverse effect on food quality once contact is established between food and
packaging.
Specifications and standards for different food packaging materials are established.
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Final report on Baseline Survey of Technical Textiles in India
Packaging materials are taxed at source – “Recycling tax”, based on weight of the
packaging. To reduce the tax burden, the companies have done significant Research and
development to minimize weight of packing material.
In line with Japan, China also introduced a similar policy called - “Circular Economy Policy” for
packaging waste management in 2009.
In Australia and New Zealand ―The National Packaging Covenant, 1999‖ launched by the
Australian and New Zealand Environment & Conservation Council (ANZECC) governs usage of
packaging products.
In Republic of Korea, there are mandatory packaging requirements for poultry products sold in
the market to be packaged (slaughtering plants, meat packers, sellers, and importers are subject
to these requirements). These mandatory requirements encourage the use of packaging
material.
There is an Aerospace Recommended practice in place, drafted by International Air Transport
Association (IATA), which recommends the use of Cargo Pallet nets. It recommends the use of
cargo pallet nets and states that, the normal means of restraining cargo on a pallet is using the
corresponding airworthiness certified net: when properly installed and closed over the pallet
load, it provides an effective means of restraint (i.e., will not release its contents) up to the
ultimate load factors applicable to the pallet position within the aircraft‘s certified flight
envelope
The recommended practice by IATA also recommends the use of Pallet Covers. The policy
recommends the usage of airworthiness mandated fire resistant covers required in FAR 25.857
Class B (Combi-aircraft main deck) compartments and also recommends proper use of common
type pallet covers to prevent crushing of wet packaging, to avoid cargo stacks shifting out of
contour or collapsing and potentially interfering with the aircraft structure
In developing countries including Asian countries like Malaysia, Indonesia, Thailand, Singapore and India,
there is no system in place, regulating the usage of products/materials used for packaging. Only business
guidance is available for the packaging industry in these countries.
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Final report on Baseline Survey of Technical Textiles in India
Sportech
The mandatory regulations in Sportech are applicable only in case of protective wear for sports and for
parachutes. The key regulations for protective sports the leading sports associations govern wear. The
key clauses are:
FIFA – Mandatory use of shin guards and footwear during football matches
ICC - International Cricket Committee (ICC) provides the standards and specifications for
different protective equipment to be used in cricket – pads, gloves, arm and shin guards,
helmets, etc.
Sports Biking Helmet - Sports Bicycle helmets are mandatory in Australia, Chile and some parts
of Canada. Many other countries have mandatory laws in urban areas and for the cyclist under
the adult age like Austria, Slovakia, Spain, Japan, etc.
Hockey –
o In field hockey, the players are recommended to wear shin, ankle and mouth protection.
For the goalkeeper it is mandatory that his protective gear include a headgear, leg
guards and kickers.
o USA Hockey Association makes it mandatory for all players to wear necessary protective
equipments like guards, shin pads, shoulder pads, etc, with each player being personally
responsible for doing so.
Mobiltech
Only a few products in the Mobiltech segment have mandatory usage requirements according to the
various regulations and policies prevailing. The products for which policies recommending and
mandating the usage are Helmets, Airbags, Seat belts and Air filters. Following is a summary of different
regulations mandating and recommending the usage of textile products for Mobiltech applications:
Seat belt:-
Most western countries have some seat belt legislation. The move towards seat belt wearing legislation
started in Australia in the late 1960s, although it was echoed elsewhere. Since then, seat belts
regulations have been made mandatory in many countries and in others, there is a recommendation to
use seat belts. The different countries where seat belts are mandatory are shown in Exhibit 452.
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Final report on Baseline Survey of Technical Textiles in India
Australia 1970
EU 1993
1973 (outside cities), 1975
France
(cities at night), 1979 (all) 1990 2003 1979
Airbags:-
Currently for Airbags, there are mandatory usage requirements in the USA only. The Intermodal Surface
Transportation Efficiency Act of 1991 which mandates that all cars and light trucks should have air bags
on both sides came into effect in 1998 in USA. This was mandated by the National Highway Traffic Safety
Administration (NHTSA), U.S.
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Final report on Baseline Survey of Technical Textiles in India
In the United Kingdom, and most of Europe, there is no direct legal requirement for new cars to feature
airbags. Instead, the Euro NCAP vehicle safety rating encourages manufacturers to take a
comprehensive approach to occupant safety. A good rating on NCAP can only be achieved by combining
airbags with other safety features like seat belts. Thus almost all new cars now come with at least two
airbags as standard. In Australia, the Australasian College of Road Safety (ACRS) recommends use of air
bags as a secondary restraint. However, the regulation regarding mandatory air bags is still not in place
due to the various aspects related to air bags like potential threat to children and pregnant women
seating in front, etc.
Helmets:-
Motorcycle helmets are of high significance in preventing fatal head injuries in case of two wheeler
accidents. Most of the countries across the world have mandatory norms for use of helmets in two
wheeler motor vehicles. The major countries having regulations governing helmets and the respective
regulations are shown in
Exhibit 453: Mandatory helmet regulations across the world
Sl. No. Country Year of acceptance Regulation
1 United Kingdom BSI 6658, SHARP
2 Australia & New Zealand AS/NZS 1698, CRASH
3 Canada CSA CAN3 D230 – M85
4 USA DOT FMVSS 218
5 Europe ECE regulation 22
6 Russia GOST R 41.22-2001
7 Philippines ICC
8 Japan JIS T 8133:2000
9 Malaysia MS: 1:2011
10 Brazil NBR 7471
11 Indonesia SNI
12 Vietnam TCVN 5756: 2001
13 China Mar 1988 Regulation of Road Traffic Administration
14 India IS 4151
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Final report on Baseline Survey of Technical Textiles in India
There are no direct regulation which controls use of air filters in automobiles, but many stringent
emission norms and regulations followed across the world indirectly effect the market for air filters, as
these emission regulation, requires that a modern updated air filter is used and that the engine be
replaced with the low polluting one after considerable time period. The latest such regulation was
passed in California in 2014 by the Air Resource Board. It states, that all diesel fuelled heavy vehicles
with weight more than 14,000 pounds are too slowly upgrade the engines over a period of next 10 years
in such a manner that all vehicles have particulate matter filter by 2016 and meet m=engine model year
requirement by 2023.
Similarly in Europe stringent legislation regarding engine emission is in place to check air pollution. Any
light vehicle in Europe must have a Euro 4 engine and the legislation for changing the same to Euro 5 is
already in way. Similarly, for heavy vehicles the emission standards are set by Directive 2005/55/EC and
Directive 2005/78/EC. To adhere to these regulations, vehicle manufacturers must use high quality
diesel particulate filter, thereby affecting the market of air filters.
Tiedown:
The Aerospace Recommended practice in place, drafted by IATA, recommends the use of tiedowns
along with Cargo Pallet nets and Pallet covers for Air transport purposes. This is because significant load
shifting or deformation out of contour (without being released from the net) which may not be always
entirely avoided with a net has a potential for aircraft structural damage. The Association therefore
recommends the use of tiedowns straps in complement to net restraint.
Meditech
Though there are a number of standards/test requirements in place for the technical textile and other
products used in Meditech segment, there are hardly any regulations mandating the use of Meditech
products. However, commonly established norms and standard practices promote the usage of
Meditech products, conforming to set standards as identified by relevant associations across different
countries. A summary of regulations and standard practices recommending the use of Meditech
products across countries is as follows:
Sutures:-
Food and Drug Administration, U.S., has approved and recommended synthetic absorbable sutures for
almost all surgical uses with the exception of certain cardiovascular and neurologic surgical procedures.
Later use non-absorbable sutures as a standard practice, as, for example, in the suturing of prosthesis to
tissue. Synthetic absorbable sutures have been used in many thousands of surgical operations of many
741
Final report on Baseline Survey of Technical Textiles in India
types and show prospects of replacing other absorbable suture materials traditionally used in surgical
operations. As a standard practice, the synthetic absorbable materials are also being used in some
procedures in place of non-absorbable materials because of their retained strength and low tissue
reactivity.
Sterile Packaging:-
Though there is no law mandating the use of sterile packaging, in U.S., International Association of
Healthcare Central Service Material Management (IAHCSMM) has given the “Sterile Storage and
Transport Standards”. The standards/law recommends the use of sterile packaging for safe medical
procedures.
Healthcare Textiles:-
Healthcare textiles include surgical clothing (gowns, caps, masks, uniforms etc.), surgical covers (drapes,
covers etc.) and beddings (sheets, blankets, pillow cases etc.). These healthcare textiles are of two types,
disposable and non-disposable. As standard practice these healthcare textiles are currently being used
by healthcare professionals all over the world because these are an important measure to control
infection in a healthcare setting. Following are the key benefits provided by the healthcare textiles,
because of which the use of these textiles has gain popularity recently:
Prevent the penetration of bacteria, microorganisms, or particulates (wet and
dry).
Avoid penetration of liquids to the skin
Controls spread of infections from visitor to the hospital environment and vice
versa.
The use of these textile materials (both disposable and non-disposable) has also gained popularity in
developing countries because of increased awareness in the user segment. According to the standard
practice, trend is now changing and the use of disposable healthcare textiles is increasing.
AAMI is the Association for the Advancement of Medical Instrumentation. This organization consists of
healthcare professionals, professional organizations, medical device manufacturers and trade
organizations. AAMI is dedicated to increasing the safety and efficacy of medical instrumentation
through education and the creation of uniform standards. Within AAMI there are technical committees
(representing users, manufacturers, academia and regulators) that create the different standards and
recommended practices. AAMI’s standard PB70:2003 provides the specifications relating to Liquid
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Final report on Baseline Survey of Technical Textiles in India
Barrier Performance and Classification of Protective Apparel and Drapes Intended for Use in Health Care
Facilities. The main objectives of the standard are:
• To help end-users select the types of drapes and gowns most appropriate for a particular task
• Assist manufacturers in qualifying, classifying and labelling the barrier performance of their
products
These objectives are accomplished through a system of classification based on the products’ liquid
barrier performance (in the critical zones). There are four levels of barrier performance, level 4 being the
highest protection available.
Exhibit 454: Barrier performance test classification for Meditech
Level Test Result
743
Final report on Baseline Survey of Technical Textiles in India
Protech
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
Europe:-
In Europe, “The Personal Protective Equipment at Work Regulations act” governs and mandates the use
of PPEs at the workplace. The regulations are somewhat similar to those in OHSA. Following points
summarizes the act
The regulations mandate the employers to provide free of charge PPEs to his employees
who may be exposed to a risk to their health or safety while at work except where and
to the extent that such risk has been adequately controlled by other means which are
equally or more effective.
The regulation also mandates the use of PPEs by self-employed persons.
The law also mandates the employer to take into account the seriousness and frequency
of the risk when deciding on the frequency of use of PPE.
The law also states the requirements for compatibility, assessment, maintenance, and
accommodation etc. of the PPEs.
The regulation applies to and mandates the usage of PPEs like safety helmets, gloves,
eye protection and high-visibility clothing, Safety footwear, chemical protective clothing,
thermal protection clothing etc.
South Africa:-
The South African Department of Health has a protective clothing policy for radiation control. The policy
regulates the use of protective clothing at the places having radiological emission. The policy mandates
the use of:-
Protective aprons (workers)
Protective gloves (workers)
Thyroid shields for patients and radiation workers
Gonad shields for patients
Australia:-
In Australia, ‘Motorcycling Australia’, the governing body of motorcycle sport, encourages and
recommends the use of PPEs for all motorcycle activities. But, the body does not support the mandatory
imposition of the use of protective clothing. The body also supports enforcement and registration
authorities which act to encourage the use of protective equipment by motorcyclists. The body has
taken a number of initiatives for the same, including the following:
The body supports the removal of GST and all other taxes on CE Standards approved
protective clothing with a belief that this will reduce the price of protective clothing.
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Final report on Baseline Survey of Technical Textiles in India
It supports the adoption of the CE standards for impact protection, back protectors,
protective clothing, protective footwear and stone and debris shields by all manufacturers.
It supports the prosecution of any person or organisation importing or selling protective
clothing which purports to meet any Standard but does not.
The institute also supports the prosecution of any person or organisation importing,
manufacturing or selling labels which are intended to mislead as to compliance of any
protective equipment with a Standard.
Buildtech:-
The usage of technical textile products in Building/Construction is governed by the respective building
codes prevalent in different countries. These building codes regulate the usage of different technical
textiles used in buildings. Though these codes do not mandate the use of technical textiles, these codes
have the mandatory specification standards for different products used (roof coverings, floor coverings,
membranes, textile structures etc.). These specifications include fire testing standards among others.
Different test requirements/standards are specified in different building codes and the
manufacturer/builder should refer to the building code prevalent applicable to the area of work for
conforming to the local standards.
These building codes generally apply to the following:
construction materials steel structures;
regarding their combustibility; walls, posts, beams, inserted
floor coverings; ceiling and roof structures;
roofing’s; fire doors;
surface layers of construction feed through;
materials and structures; closing fire barriers;
textile furnishing materials; smoke channels;
protective layers of structures Smoke valves.
of combustible materials;
The Building codes safeguard life and protect the public welfare by regulating design, construction
practices, construction material quality (including fire performance), location, occupancy, and
maintenance of buildings and structures. When regulating materials, many of the model building codes
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Final report on Baseline Survey of Technical Textiles in India
refers to quality consensus standards for products or tests developed by standard-setting organizations
such as ASTM and the National Fire Protection Association (NFPA).
U.S.A:-
Building codes in the U.S. have developed over the years principally by locality and region. Local
municipalities can choose to adopt their own building code version. Thousands of such jurisdictions
across the country could make this potentially unworkable for material suppliers, designers, architects,
and the construction industry. Even today there are virtually no nationally mandated building codes or
regulations. There are three Model Building Codes in the U.S. that have been in effect since about 1940.
These codes, until recently, have been updated every 2 or 3 years. Their use has been preferred in the
following regions:
The West: The Uniform Building Code (CBC) issued by the International Conference of
Building Officials (ICBO).
The Midwest and Northeast: The BOCA National Building Code issued by Building Officials
and Code Administrators International, Inc.
The South: The Standard Building Code issued by the Southern Building Code Congress
International, Inc. (SBCCI).
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Following are the brief points summarizing the building codes in U.S.
These model building codes are favoured in the areas where they originate and are adopted
in full or in part in state or city building regulations.
Local or regional variations in building code acceptance allow for particular concerns of that
area; for example, heavy wind resistance is needed along the Gulf Coast and Florida because
of the hurricane threat and building codes and regulations have been altered in California
because of the likelihood of earthquakes.
Localities can adopt a model building code but with specific changes or provisions needed in
their particular location.
Fire precautions are dealt with comprehensively in these model building codes. Many of the
fire standards referenced in the codes are issued by the American Society for Testing and
Materials (ASTM). Many building authorities also use the nationally available NFPA 101 Life
Safety Code of the National Fire Protection Association (NFPA), which also covers fire
precautions.
U.K.:-
Like U.S., in U.K. also there is no universal building code applicable. Following are building regulations
apply in the various parts of the United Kingdom:
England and Wales: The Building Regulations 1991.
Scotland: The Building Standards (Scotland) Regulations 1990-1997.
Northern Ireland: The Building Regulations (Northern Ireland) 1991.
These regulations give the technical provisions for use and fire performance of building materials and
components in the supporting documents to the Building Regulations. All the technical provisions are
based on the same test methods specified in British Standards.
Japan:-
In Japan, The Building Standards Law came into effect on November 16, 1950. The law lays down
guidelines and standards for plots of land, building design, furnishing and use. The law after subsequent
revisions defines:
Basic requirements - definition of categories of building parts and materials
Fireproof, fire preventive construction, non-combustible materials, etc.
Quasi non-combustible materials, fire retardant materials, and so forth.
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Other Countries:-
The other countries where there are building codes regulating the products used in the building
construction are: China, Germany, France, Belgium, Ethiopia and Nordic countries (Denmark, Finland,
Iceland, Norway and Sweden) amongst others.
Apart from the building regulations explained above there are other regulations which recommends and
mandates the usage of technical textile products for building applications. Some regulations and
standard practices also require the technical textile products to be used for enhanced performance and
safety purposes. The regulations for some of the products are explained as below:
Scaffolding nets:-
In US, OHSA regulates and mandates the use of fall protection system including the safety nets and
personal fall arrest systems. The act requires the employer to determine if the walking/working surfaces
on which its employees are to work have the strength and structural integrity to support employees
safely. The act mandates the employer to protect the employees from falling by the use of guardrail
systems, scaffolding/safety net systems, or personal fall arrest systems. There are also other regulations
mandating the use of safety nets at specified places of work.
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Final report on Baseline Survey of Technical Textiles in India
House-wrap:-
In US, the building code requirements for air infiltration and moisture protection barriers encourage the
use of House wraps. All Model codes recommend the use of a weather-resistant barrier paper behind
porous veneers. Though the codes usually cite 15-pound felt, all the codes allow for the substitution of
"equivalent" materials, opening the door for plastic house-wraps. The house-wraps are mandated to
pass performance tests conducted by an independent lab to qualify as an equal. There are also some
states (Massachusetts, Michigan and Wisconsin), which have incorporated air barrier requirements into
their commercial energy conservation codes. This encourages the use of house wraps.
Hometech
In U.K., for the hometech segment, there are regulations in place for fire safety of Furniture and
Furnishings. The Furniture and Furnishings (Fire) (Safety) Regulations 1988 set levels of fire resistance
for domestic upholstered furniture, furnishings and other products containing upholstery. These
regulations do not mandate the use of technical textile products but encourages the use of these
products as technical textile products are manufactured to meet these standards:
furniture intended for private use in a dwelling, including children's furniture
beds, head-boards of beds, mattresses (of any size)
sofa-beds, futons and other convertibles
nursery furniture
garden furniture which is suitable for use in a dwelling
furniture in new caravans
scatter cushions and seat pads
pillows
loose and stretch covers for furniture
These regulations mandate the use of textile products meeting the set standards, resistance
requirements etc.
In U.S., there are also set Flammability Test Procedure for Seating Furniture for Use in Public
Occupancies. These test procedures are mandatory to be followed and standards are mandated to be
met.
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Final report on Baseline Survey of Technical Textiles in India
Oekotech:-
In Oekotech, there are mandatory waste disposal policies in various countries in the world, but these are
very limited. Most of the developed countries including U.S., Germany, U.K., have the waste collection
and disposal policies, under which the waste is calculated by the residential and industrial premises and
is then disposed off in an appropriate manner. These policies mandate the usage of waste containers in
certain cases. The main policies are highlighted as under:
In U.S.A,
The Code of Federal Regulations (CFR) gives the guidelines for the storage and collection of residential,
commercial and institutional solid waste under Title 40 Part 243. The code gives the design
specifications for different type of containers and mandates the usage of these containers. The law gives
the requirements and recommended procedures and operations for safety, collection equipment, and
collection frequency and collection management. The code highlights the following:-
All solid waste containing food wastes shall be securely stored in covered or closed
containers which are non-absorbent, leak-proof, durable, easily cleanable (if reusable), and
designed for safe handling so that that they do not constitute a fire, health, or safety hazard.
Containers shall be of an adequate size and in sufficient numbers to contain all food wastes,
rubbish, and ashes that a residence or other establishment generates in the period of time
between collections.
In the design of all buildings or other facilities which are constructed, modified, or leased
after the effective date of these guidelines, there shall be provisions for storage in
accordance with these guidelines which will accommodate the volume of solid waste
anticipated, which may be easily cleaned and maintained, and which will allow for efficient,
safe collection.
Waste containers used for the storage of solid waste must meet the standards established
by the ANSI for waste containers.
In District of Columbia, the government has a mandatory Solid Waste Management Policy under which
The District’s Executive Branch must provide a clearly labelled box for separation and collection of
recyclable paper for every government employee’s office work area. Paper deposited in such boxes shall
be moved to appropriate designated collection points in each building to be collected by the custodial
staff and, finally hauled and delivered to a recycling facility.
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1400
1190
10%
9%
1200
1050 1047
in '000 MTPA
1000 8%
7%
800 6%
6%
600 5%
4%
400 3%
207 183 154
120
182 110 2%
200 1% 148 90 36
123 115 106
1% 1% 69 29
0%
0 0%
China US Europe Turkey Korea Russia Japan Taiwan India Brazil
In the last few years, globally the manufacturing of non-woven has increased with better awareness
about the benefits of the same. India accounts for about 6% of world’s non woven production. China is
world’s largest non –woven producer accounting for close to 60% of world production. The major
manufacturing locations for non woven are located in Asia and Latin America. The top manufacturing
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Final report on Baseline Survey of Technical Textiles in India
countries are China, India, Korea, Brazil and Mexico. During the last five years only India and China have
seen high growth rate in production of non-woven fabric, while investment in most other developing
countries has been insignificant. The production of non woven across the top non woven manufacturing
countries is shown in Exhibit 457.
Exhibit 457: Production of non woven across major countries
3,000 16%
2,435 14%
2,500
13% 13%
12%
2,000 10%
in '000 MTPA
9% 1,685
8%
1,500
6%
1,000 4%
1% 2%
3% 252 225
500 118
220 229 220
129 183 220 0% 120 0%
2 2 -1%
- -2%
Europe Turkey China India Korea Brazil Mexico
International trade
European Union (EU) is the largest exporter of technical textile in the world closely followed by China.
India accounts for roughly 4% of exports of technical textile world over. The details of imports of
technical textile by the top 10 exporting countries are as shown in Exhibit.
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Final report on Baseline Survey of Technical Textiles in India
Mexico 13
Russia 27
Brazil 130
Japan 210
India 379
Taiwan 481
Korea 496
US 838
China 3399
EU 3963
0 1000 2000 3000 4000 5000
exports in '000 MT
On the import side, EU and US are the largest importers accounting for close to 70% of imports of
technical textile. Europe is the largest player in technical textile foreign trade having a major share in
both exports and imports. The imports of technical textile across top ten importing countries is as shown
in Exhibit 459.
Exhibit 459: Major importers of technical textiles - 2010
Mexico 16
Brazil 140
Taiwan 143
India 253
Korea 325
Russia 335
Japan 469
China 525
US 1682
EU 4728
0 1000 2000 3000 4000 5000
imports in '000 MT
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Final report on Baseline Survey of Technical Textiles in India
of awareness about the benefits of technical textiles. The Indian per capita consumption of non woven is
just about 200 gm whereas the world wide non woven consumption is estimated to be 1.1 kg. Although
the Indian per capita consumption is expected to grow at 15% in coming years, there still is a vast
potential for non woven application in India
Exhibit 460: Per capita non woven consumption
1.00
0.80
0.60
0.40 0.26 0.30
0.18 0.20 0.23
0.15
0.20
-
2010-11 2011-12 2012-13 2013-14(P) 2014-15(P) 2015-16(P)
Worldwide India
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Final report on Baseline Survey of Technical Textiles in India
France 30.39
Germany 25.4
US 17.4
UK 17.7
Brazil 3.41
Turkey 4.5
S. Korea 8.2
China 2.1
India 1.06
0 5 10 15 20 25 30 35
Labour cost in USD per hour
500
400
300 235
200
100
0
India China S. Korea Turkey
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Final report on Baseline Survey of Technical Textiles in India
nascent stage with vast potential of growth lying untapped within Indian markets. These factors coupled
with the promotional incentives provided by the government for targeting export market makes India a
favourable destination for investment in technical textiles. The key advantages with respect to global
counterparts have been further enumerated as follows:
1. A strong raw material base second only to China in both natural fibres as well as manmade
fibres
2. A stable political government that promotes investment and has policy benefits to attract
investors.
3. A growing domestic market with increasing purchasing power where technical textiles is
expected to grow significantly in coming year
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Final report on Baseline Survey of Technical Textiles in India
Silage bags
India has one of the largest cattle populations in the world, making it one of the leading countries in milk
production. However, the dairy industry of India is highly un-organised and traditional in approach with
share of organised industry limited to just 6.5% of the industry. Most of the production is carried out in
villages and small dairy sheds at sub-urban locations.
The industry faces the issue of poor milk yield, which is less than 50% of the average yield around the
world. It is because the cattle is given dry fodder for most of the year, as the period for cultivation of
green fodder is limited to just a few months. Indian government has been actively involved in promoting
storage of this green fodder through underground-silos and bunkers.
In light of this, silage bags which are polypropylene bags can provide significant breakthrough for the
industry as they can store green fodder for long periods up to three years. Silage bags is a new
technology that is fast catching up in Indian markets and is expected to become a significant part of the
technical textile industry in coming years. The main benefits of using silage bags are:
Lower cost as compared to concrete or brick silos
Higher quality of silage
Low storage losses due to spoilage
Longer storage of green fodder
Bags can be easily transported as compared to fixed concrete silos
They are available in all sizes from 50 kg to 500 kg capacity. Hence, farmers based on their
requirement and financial capacity can go for the preferred silage bag
Silage bags are yet to catch up in India. Currently Reliance is producing FIBC silage bags along with few
other manufacturers located primarily in Gujarat like Saurya Polypack.
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Final report on Baseline Survey of Technical Textiles in India
using antibiotic. As a result, these infections prove to be very serious and difficult to control making
prevention of occurrence or spread of such diseases the best option. A major factor responsible for
spread of HAIs is soiled linen. Therefore, disposable anti bacterial medical textiles are used in most of
the developed countries to prevent spread of HAIs.
HAI occurrence in developed countries is on a lower side varying from 3% to 12% while the occurrence
in developing countries ranges from 6% to 19%, making HAI a major cause of hospital deaths. In India,
the occurrence of HAI is around 25%, making it a very serious threat. A major reason behind this is poor
management of hospitals and patient care apparatus and clothing. Disposable textiles for medical use
can be a major breakthrough in Indian medical care scenario as it would inhibit growth and spread of
HAIs, making the hospitals a lot safer.
Disposable curtains, bed sheets and pillows are commonly used in hospitals and nursing homes around
the world to prevent spread of infection. Disposable drapes and textiles used for medical purposes
include curtains, bed sheets, towels, clothing, and pillows. They have a life of close to one year;
however, it is recommended that they be replaced at any outbreak of infection.
These are manufactured from a durable, disposable, and completely recyclable polypropylene fabric
which inhibits bacteria growth. These can be made from both woven PP and non woven PP. However
use of non-woven is preferred around the world due to its cheaper cost. These have the following
crucial benefits which make them suitable for use in hospitals:
Anti-bacterial
Waterproof
Recyclable
Cheaper when compared to woven textile
Major manufacturers of disposable textiles around the world are Haines Medical in Australia, Global
Medics in New Zealand and Opal disposables.
House wraps
House wraps are protective wrapping fabric made of synthetic materials usually made of high density
polyethene fibres or polypropylene fibres. These function as weather resistant barrier preventing rains,
snow and dust from damaging the walls of the building, while allowing water vapour to pass through to
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Final report on Baseline Survey of Technical Textiles in India
the exterior thereby increasing the life of the walls. Textile based house wraps are of the following
types:
Laminated polypropylene based woven house wraps
Supercalendered wetlaid polyethylene fibril non woven house wraps
Fibreglass based house wraps
Typical properties of house wraps are:
Light weight
Water resistive barrier
U V Stabilization
Chemical and flame resistance
High abrasion/ tear resistance
Limited air permeability
House wraps are commonly used in Europe and U.S.A in areas which face extreme weathers and high
weather fluctuations particularly in areas having high snowfall and rains, as melting snow and heavy
rains can have a damaging effect on the walls.
The key manufacturers of house wraps are Du Pont with Its brand Tyvek and Kimberly Clark with its
brand Block-iT.
In India, the product has not been taken up commercially expect for a few limited applications. The
product can be of high value in the Northern Himalayan regions which face heavy snowfall and the
North Eastern areas which witness heavy rainfall.
Building Composites
Composites used for building applications include composite Fibre Re-enforced Plastic (FRP) re-
enforcement bars (Re-Bars), composite foundation walls and door components. While the use of Re-
Bars in India is fast catching up with increasing awareness and engineers preferring Re-Bars in
construction of brides and foundations in difficult terrains, the usage of composite foundation wall and
composite doors are yet to catch up in Indian market.
Composite foundation walls are a recent development launched in US in June 2014. It is made of fire
resistant modar resin and consists of a fibreglass composites panel. The key advantage of these wall
panels is that they can be quickly assembled and are light in weight, while providing high performance
against weathers and chemicals. The composite foundation wall has been developed by Composite
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Final report on Baseline Survey of Technical Textiles in India
Panel Systems (U.S.A), Fibertech Industries Ltd. (U.S.A) using the materials from Ashland Performance
materials (U.S.A).
Composite doors are used mostly in Europe and US. They offer the benefits of increased performance
and strength due to higher resistivity of these doors to weather, fire and chemicals, while providing the
flexibility of using a material of choice as the core which could be of wood or any other material. The
composite doors have relatively high durability as compared to normal doors. While the idea of having
composite doors is catching up in Indian building and construction Industry, the market is still in a very
nascent stage. Key global manufacturers of composite doors are GRP composite Doors, Solidor and
Permadoor in U.K.
Silt bags
Silt bags are basically sediment control bags which have the technical properties of retaining the
sediments while letting out water due to its micro porous construct. The Silt Bag is designed to filter
water. These bags are mostly made of durable geotextile filter fabric usually of non woven.
These bags due to its water filtering capabilities find application across construction industry for
different purposes. Key applications of silt bags are:
It is used as filtering device for filtering waste water from construction sites and storage sites.
The water often contains a lot of toxic and chemical waste which cannot be directly released in
the environment. Hence the water is released using a silt bag, which lets out the water while
retaining the waste.
Removal of silt from water bodies: Silt removal keeps the water bodies fresh and usable. Silt
bags are often laid on the shores of water bodies where the water is pumped into the bags
using a pump. Once through the bag, the silt is retained and the clean water seeps out. The silt
stored can be used for any landscaping requirement.
The silt bags find application as dirt bag to remove waste and also as a silt fence to prevent silt from
entering a water body.
The key players in silt bag across the world are Reed and Graham Geosynthetics, Granite Environmental
and ACF environmental.
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Final report on Baseline Survey of Technical Textiles in India
With Indian economy expected to grow, these trends are expected further to drive technical textile
production and exports during this decade fueled by strong consumer and institutional demand coupled
with manufacturing competitiveness. With the increasing manufacturing cost in China, India is expected
to emerge stronger in case of exports of several products.
However, there are still several challenges for the growth of Technical Textile industry in India, which
are:
1. Raw material availability
2. Lack of norms for TT products
3. Lack of Domestic Technical Textile Machinery Manufacturers
4. Research and Development capability
5. Lack of awareness about Technical textile products
6. Lack of skilled manpower
In addition to these challenges, there are structural issues such as availability of infrastructure, quality
power, anomalies in taxation, labour policies, etc, which may slower the growth of the industry.
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Final report on Baseline Survey of Technical Textiles in India
Vision
The Technical textile industry in India has witnessed a double-digit growth of 12% during the last five
years growing from a mere Rs. 36,775 crore in 2007-08 to Rs. 73,679 in 2013-14. The years have seen a
stable growth in domestic consumption as well as growth in exports. Over the years, newer technical
textile products with higher value addition have made a foothold in Indian markets and the industry is
steadily graduating from a low value added intermediate-product manufacturer to high value added
end-product manufacturer. It has also been a stronghold for budding entrepreneurs and SMEs who
either have started afresh in technical textiles or have diversified from conventional textiles.
However, when compared to Europe and China who are the global leaders in technical textiles, India still
has a long way to go in developing specialized technical textiles from basic research for high tech
applications across industries. The per capita usage of technical textiles particularly nonwoven and
composites has seen remarkable growth in last few years and has a significant future potential for
growth. The increased usage of technical textiles is expected to bring significant cost and usage benefits
to industries and technical applications in India, promoting the overall life and quality of output across
industries
There has been a continuous support from the Government through fiscal benefits and industrial
policies for technology up-gradation and R&D promotion in the industry.
With due consideration to the above findings, the following vision is being proposed for technical
textiles sector in India
“To increase our technical textile manufacturing to Rs. 5.2 lakh crore by 2025 targeting exports of Rs. 1.3
lakh crore by 2025 by becoming the preferred global technical textile manufacturing destination with
focus on export oriented manufacturing specializing in high value added technical textile manufacturing
targeting the industrial and end user consumer segments”
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Final report on Baseline Survey of Technical Textiles in India
Recommendations
IMaCS ‘recommendations for facilitating the growth of technical textiles in India are primarily targeted
at resolving the impediments to growth discussed above. The recommendations are classified under
Fiscal, R&D, HRD and others.
Fiscal
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Final report on Baseline Survey of Technical Textiles in India
of CoEs to produce new value added products, which can be commercialized. Research and
development activities by private organizations, can be dovetailed with Central Government schemes
that promote R&D under the departments of DST, DSIR and CSIR. Soft loans available for R&D under
different Central and State schemes can also be used for R&D in technical textiles sector. Incase of R&D
investments are entirely from GoI incase of PPP projects, IPR may remain with CoEs.
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Final report on Baseline Survey of Technical Textiles in India
studies related to technical textiles should be inculcated in curriculum of Post graduation and
Management courses. Students should be provided with facility to conduct case studies on
technical textile sector to attract young Managerial and business oriented students to the
industry.
Export Promotion
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Final report on Baseline Survey of Technical Textiles in India
momentum and position India as a key Technical Textile Manufacturer. Technical Textile export
promotion council may be set up to promote Indian TT products across the globe. The council
may focus on identification of market opportunities and promotion of Indian technical textiles
across the globe by conducting/facilitating Buyer Seller Meets, Conferences, Exhibitions,
Workshops, etc.
It is recommended to have provisions for promotion of joint ventures in technical textiles. Special focus
should be provided to upcoming and high value segments of specialized fibres and yarn and composite
to attract top firms across the world to have a set up in India. To incentivize these global organizations,
facilities like protection of IPRs can be ensured, along with support for acquisition of machinery and
R&D. This would also help in technology transfer to India.
Fund allocation to Technical textiles under the RRTUFS scheme to attract domestic investors
The investments in technical textile via TUFS have seen limited growth since 2007-08. Separate
allocation of funds for technical textiles under TUFS would help the sector to attract more Investments.
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Final report on Baseline Survey of Technical Textiles in India
Cost effective business model for MSMEs available on public website of Textile Ministry
A sample business model for starting an MSME for major technical textile products having high potential
should be developed and made available on the website of Ministry of Textiles, Office of Textile
Commission and Ministry of MSME. This would have details of the machinery and manpower
requirement along with details of land required and finances required. The Business model can also list
out methods of financing providing snapshots of different schemes of Govt. of India that can be used for
funding of the same. Such a business model would help entrepreneurs and businessmen who intend to
get into the sector but have little knowledge or awareness regarding the industry and the requirements
for setting up units.
In addition dedicated training programmes for development of entrepreneurial skills in technical textiles
for the SME sector is recommended for increased participation of the SME sector in the industry.
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Final report on Baseline Survey of Technical Textiles in India
It is recommended that in order to develop consultancy services and commercialise other Research
activities by CoEs appropriate National or International body of repute like Industry associations,
Reputed Institutions, Consulting organisations should be involved so as to identify the key strategies and
requirements of foreign CoEs and replicate the same in India to bring Indian CoEs to the same level of
commercialisation.
Agrotech
The regulatory and promotional mechanism and incentives can improve the consumption of agro based
TT products such as shade nets, plant nets, harvesting nets, crop covers, mulch films and anti bird and
anti hail nets. The following are the key interventions to boost Agrotech consumption:
1. Increasing the total subsidy limit for technical textile products to 70% of the total cost from the
current 50%.
2. Inclusion of crop covers and woven and non woven textile based mulch mats into NHM and NHB
subsidies.
3. Increasing the overall budget for protected cultivation form the current planned Rs. 70 lakh for
MIDH scheme20.
4. Providing an additional subsidy support from the State governments for protected cultivation,
especially in the Himalayan and North Eastern States, which have high potential for horticulture
and floriculture products.
20 http://nhm.nic.in/Archive/midh(English).pdf
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Final report on Baseline Survey of Technical Textiles in India
5. Active promotion to increase awareness and facilitation of farmers and entrepreneurs to go for
larger plantations having protected cultivation, which would be subsidised through National
Horticulture Board (NHB) subsidies. NHB offers subsidies for large commercial projects having
area of over 4,000 sq. m. Whereas National Horticulture Mission (NHM) offers benefits for
individual farmers and small plantations. The share of NHB subsidies when compared to the
ones offered through National Horticulture Mission (NHM) is also very less. Increased focus on
NHB subsidies would be added incentive for entrepreneurs to go for larger plantations which
would have modern technologies.
6. Agro textile promotional schemes like Agricultural promotion in North East should be
implemented in other high focus regions such as Himalayan States and along the Western
Ghats.
7. Incentives should be provided for crop insurance in case where the farmer insuring the crop has
also used agro textiles. This would promote usage of agro textiles by farmers who go for crop
insurance as well as increase awareness for both crop insurance and agrotextiles.
In addition to the above mentioned interventions regulatory activities of developing adequate standards
for all the agro textile products should be expedited. Also extensive research for development of
advanced technical textiles for agricultural uses should be promoted at the COEs. It is recommended
that a new Research Committee for Agriculture (RCA) having participation from Ministry of Agriculture,
National Horticultural Board, Ministry of Textiles, Centre of Excellences and reputed Industry
associations and agricultural Institutions across the country should be constituted for promotion of Agro
textile usage and research.
Key advantages
Aggressive promotion of agro textiles through the above mentioned interventions would help increase
the productivity and the quality of output for various horticultural products, leading to increased
remuneration for the horticultural farmers. It would also increase the confidence of farmers in modern
agricultural techniques.
Meditech
Meditech products that are meant for hospital use and for dressing of wounds, have to be regulated
through strict regulatory policies to ensure the safety of patients and prevention of spread of Hospital
acquired infections. These regulations can have a significant impact on the usage of Meditech products
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Final report on Baseline Survey of Technical Textiles in India
especially ensuring the type and kind of medical technical textile to be used in these products. The key
products that can be promoted through string regulations are surgical disposables such as non woven
caps, gloves, masks, etc., as well as disposable hospital linens. The key regulatory mechanisms to
increase the consumption of technical textiles for Meditech are:
1. Regulations making it mandatory to use non woven disposables like caps, shoe covers, etc
instead of woven re-usable ones.
2. Regulation for use of non woven disposable bed linen, curtains and pillow covers.
3. While the above regulations and guidelines would promote use of technical textiles, to facilitate
the same, supporting guidelines for safe disposable of the non woven disposable fabric and
products must also be developed and circulated across the all hospitals and healthcare
institutions.
4. Promotional campaign creating awareness about probable reduction in HAIs through use of
disposable technical textile fabrics.
Key Advantages
Regulatory mechanisms for use of disposable fabrics and dressings and its safe disposal, would help in
preventing the spread of infections through various tangible mediums within hospitals. This would be
very beneficial for reducing the occurrence of Hospital Acquired Infections (HAIs). Currently India has a
very high rate of occurrence of HAIs, over 20% as compared to other developed countries where the
occurrence of HAIs is limited to around 7%.
Mobiltech
Mobiltech, technical textiles employed in automotives, is one of the segments most amenable to
regulations given that it has significant consequences in terms of safety and consumption for masses.
Within Mobiltech, a sizeable institutional consumer is the railways. The railways specify the necessary
materials to be used in its seats and berths and upholstery in various specifications designed by the
Research Designs and Standards Organization (RDSO). For example: The seat covers and berths used in
the coaches in the Railways need to be of specified materials PU Foam/densified thermal bonded
polyester blocks to RDSO specification 21(and adherent to the requirements specified in the Schedule of
Technical Requirements (STR) for manufacture of the said fittings by the RDSOA. Also, stain proof fire
21 PU Foam or Densified thermal bonded polyester blocks to RDSO specification No.C-K607 can be supplied as an alternative to PU foam to
specification No. RDSO/2007/CG-04) as given in SCHEDULE OF TECHNICAL REQUIREMENTS FOR MANUFACTURE AND SUPPLY OF SEATS &
BERTHS COMPLETE FOR AC AND NON-AC RAILWAY COACHES MANUFACTURED BY ICF DRAFT FOR COMMENTS FROM SUPPLIERS
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Final report on Baseline Survey of Technical Textiles in India
resistant upholstery cloth to RDSO specification no. C-K 610 of specified colour only can be procured for
AC First Class side of AC coach.
Other product categories of Mobiltech that has regulation pertinent to it in place are seat belts and
helmets. Relevant regulation for making of airbags mandatory in motor vehicles is on the anvil and may
be expected soon.
In India, all cars manufactured after March 25, 1994 were mandated to be equipped with front seat
belts through the Indian Motor Vehicles Act, 1988 that has been amended from time to time. The rule
was extended for rear seats in 2002. The usage of seat belts is to be implemented by the respective
states with most states making seat belt usage for front seat passengers mandatory in 2002. Older
vehicles that did not have seat belts originally were exempted. However, now a new Road Transport and
Safety Bill proposed by Ministry of Road Transport and Highways is slated to replace the ageing Motor
Vehicles Act, 1988. This Bill targets saving two lakh lives in first 5 years by way of reduction in road
traffic accident deaths. It has a very heavy focus on emphasising passenger safety.
Also, the government will mandate airbags and offset frontal and side-impact crash tests. Presently, cars
in India are not required by law to be crash tested or be fitted with airbags. The Society of Indian
Automobile Manufacturers has agreed to the new norms. The industry also seems to be geared to
implement these measures with two leading players Toyota Kirloskar and Volkswagen offering airbags
on most of their products sold in India. 22
Packtech
Within Packtech, PP woven sacks and jute bags are widely deployed for packaging of all types of items –
food grains, sugar, salt, cement etc. Out of these industries, Food items are the largest single consumer
of products covered in the segment of Packtech. The Government of India mandates various standards
and norms for packaging of food items. Popular regulation covers packaging of food grains and sugar.
Government of India has diluted the compulsory packing by directing that sugar to the extent of 20% of
total production of commodity shall be packed in jute packaging material for the year 2013-14 effective
from January 14 as against the compulsory packing at 40% under Jute Packaging Materials (Compulsory
use in packing commodities) Act, 1987 (JPMA). The compulsory packaging of food grains remained
constant at 90% of production under JPMA.
22
Business Standard
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The Ministry of Environment and Forests that establishes the rules of classification, packaging and
labelling of hazardous substances could also play a key role in mandating the kind of materials that can
be used in packaging of such substances.
Sportech
Sportech Products like Architectural turfs, Parachute fabrics and Sport nets can be promoted through
regulatory policies. The key regulatory and promotional mechanisms for increasing usage are:
1. Promotional policy of Ministry of Youth and Sport (MoYS) and incentivising Sports Authority of
India (SAI) for up-grading grass turfs of Hockey and Football to astroturfs can be a major boost
to the artificial turf industry which currently constitutes 70% of the domestic artificial turf
market. SAI has been aggressively involved in up-grading all hockey turfs at its regional sub
centres and already has 13 artificial turf hockey and football fields. Along with hockey and
football turfs, usage of artificial turf should also be promoted for cricket wickets across National
cricket training grounds. In addition setting of standards and norms for replacement of artificial
turfs can be a major boost for increasing the consumption through replacement market in the
next five to ten years to come.
2. Providing cost subsidy to State governments for up-grading the hockey and football field turfs.
3. Policy support should be provided for promoting of sports at educational institutes and rural
areas, providing the guidance about the usable life and replacement period of different
products. Increase in sports would ultimately help increasing Sportech consumption.
Most of the other products are not institutional, but end use consumption products like tents,
sleeping bags, sport shoes and sport composites. The uses of these products are dependent on the
market demand from end consumers.
Key Advantages
The promotion of artificial turf would help increase the quality of Indian sporting infrastructure to a
globally acceptable level. This would not only promote India as a venue for International events, but
would also provide the necessary infrastructure to our sportsmen for practicing, thereby ensure that
they stay globally competitive.
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Final report on Baseline Survey of Technical Textiles in India
Buildtech
Within the segment of Buildtech the products – hoardings and signage and scaffolding nets are used in
city landscaping and construction industry and regulatory measures for increasing the aesthetics of the
city and ensuring safety during construction activities can have a significant impact on their usage. The
key regulatory mechanisms for increasing usage are:
1. Regulatory norms and guidelines for increasing the aesthetics of the city should be developed
and promoted across all major cities. These norms would define the use of flex boards and
banners at different areas of the city would have a key impact on the usage of hoardings and
signage fabric. These norms could include providing of two and three sided bill boards so as to
increase the aesthetics of the city by having all side covered hoarding. Similarly use of high
quality flex fabric instead of PVC could be promoted for better readability and aesthetics.
2. Similarly a stricter regulation making it compulsory for contractors and construction companies
to use scaffolding nets during contraction of buildings in high density region or development of
bridges and high rise buildings would provide the necessary push to scaffolding nets for
penetration into tier II and tier III cities increasing the usage of scaffolding nets significantly.
3. Creating awareness about different technical textile products like awning and architectural
membranes.
Other products in the Buildtech segment are not industry dependent, but are used by end users or
contractors as per demand and requirements. Similarly the products in hometech and Clothtech
segment are entirely end consumer driven products. The usage of these products cannot be promoted
through regulatory measures.
Protech:
Protech is another segment which can be highly regulated and the usage is closely associated with the
usage norms and the regulatory policies in place. The key regulatory mechanisms for promoting usage of
Protech products are:
1. Developing the required standards for bullet proof jackets and other technical textile products.
2. Mandating the use of protective technical textiles work wear - fire retardant apparels, chemical
protective clothing, industrial gloves, etc in hazardous working environments like in chemical
factories, high temperature applications like oil drills, power plants, steel and other industrial
plants. A draft amendment in the Factories act for making it compulsory for employers to
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provide adequate protective clothing to the workers has already been proposed. NITRA along
with BIS has developed a white paper in this regard.
3. Development of right standards for different Protech products so as to facilitate institutional
buyers in purchasing large quantities of such items would be very beneficial for the industry
promoting the usage significantly. BIS has already, developed drafts for nine new standards for
Protech and envisages developing another five standards in the coming years.
4. Regulatory changes in National Building code for stricter implementation of use of fire retardant
fabrics in commercial and office space for curtains, fabrics, blinds, etc can give a significant push
to fire retardant fabric market of India.
5. Similarly, mandatory regulations for use of fire retardant fabrics as acoustic fabrics, seat cover
fabrics and interiors in public places like auditoriums, cinema halls, gather can give a big boost
to the usage of protective technical textiles.
Key Advantages
The development of guidelines, norms supported by the regulatory mechanism for promotion of
protective technical textiles, would help increase the safety of workers at various hazardous work
stations, leading to lower injuries and casualties. The regulations for use of FR fabrics in commercial and
office space and places with large gatherings, would significantly reduce the risk of fire accidents and
related losses.
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Key Advantages
The key advantages of using geotextiles is the increased longevity of roads and railways, which would
reduce the repair and maintenance expenditure It would also help in creation of better transport
infrastructure and reduction in accidents and loss of life.
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Indutech
The segment of Indutech covers products which are driven by their end application. From the point of
view of regulation and policy support, filtration as a category is amenable to the same and also has
regulations in place.
The Central Pollution Control Board defines various emission norms for heavy industries such as cement
and power. These industries make heavy use of filter bags in addressing and meeting these norms.
Stringent regulations in similar industries mandating the use of air bags to restrict specific type of
emissions (say, fugitive emissions) can further the cause of environment as well as technical textiles.
Also, promotion of wind power by the Ministry of New and Renewable Energy would go a long way in
boosting demand for composites.
Others
Formulation of standards
Technical textiles are functional in nature, meeting specific performance requirements of the users.
The specifications/ standards therefore assume critical importance. In India, standardization process
is in progress, though at a very slow pace. The consumption of non-standardized product does not
meet the requirement of the consumers, gives the bad reputation to the product, and affects
negatively on the consumption. Thus there is need to expedite the standardization process.
Standards have been formulated for many products. There is need to formulate a mechanism to
encourage users to take cognizance of the standards and while issuing tenders where in only
standardized products may only be made eligible for supply. The Government subsidies may also be
restricted to standardized products, for which standards are available.
BIS standards are particularly important for Geotech, Oekotech, Protech, Meditech and Buildtech as
the standards for other segments can be defined by end-user industries as per requirements.
Therefore, Government may take up with BIS to streamline the system of formulation of standards
for expediting the process.
The standards should provide level playing field for Indian and International players, and hence,
should be based on specifications and not on any patented technologies
Government may formulate a mechanism to encourage institutional users to consume standardized
products.
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Norms for medical waste management are required for increasing adoption of medical disposables
in India. These standards can be developed in consultation with the Ministry of Health.
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removal of any bottlenecks in the consumption of technical textiles. These committees would have
representation from Ministry of Textiles, End user Ministries, Technical and Market consultants and
people from industry and should work in tandem for promotion of technical textiles in the country.
Refresher courses should be arranged for Officials, scientists and doctors in different Central and
State Government departments and agencies that are involved in institutional purchase of technical
textiles like CPWD and State PWDs, Ministry of Ports and Shipping, NHAI, BRO, etc so as to keep
them appraised of the latest developments in technical textiles and also spread the awareness
regarding benefits of technical textiles
As the State Government often governs many of the institutional government purchases of technical
textiles, there should be stronger involvement and participation of State government in spreading
the awareness and promoting Technical textiles within the state.
Sector specific seminars and awareness programs and workshops should be conducted on a regular
basis advocating the benefits and use of technical textiles to institutional buyers. These should be
followed by Buyer seller meets, business-to-business meetings with involvement of Industrialists,
industry associations, institutional buyers and nodal officers of user Ministries.
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on virgin resources, the recycling of PET bottles for production of manmade fibres should be promoted
aggressively.
Development of clusters
Unlike traditional textiles, the technologies involved in Technical textiles are many. There is a
need for focused development on existing and new clusters across different technologies. For
the existing clusters such as fish net manufacturing, medical textile clusters in Tamil Nadu,
Sportech clusters in Punjab, Packtech clusters in Gujarat, etc., the focus of the development
programmes may be tailored as per the current capability of the each cluster. A diagnostic study
may be conducted and interventions may be planned to improve the cluster capability through
better market linkages, product development and R&D, common facility centres, quality
improvement, skill development, incubation etc. These clusters can be developed into
organized technical textile parks with provision of subsidized centrally managed services
regarding R&D facilities, Incubation centres, Common facilities like ETPs and skill development.
Dedicated Technical textile parks should be promoted under the SITP scheme. Over 80% units in
these parks would be of technical textiles. Additional benefits can be provided to units coming in
newer segments like carbon composites.
New clusters may be formed across various products such as nonwovens, composites, coated
and laminated fabrics, etc, where in incentives may be provided to set up multiple units and
Technical Textile park may be formed.
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Dedicated support for promotion of indigenous development and manufacturing of high quality and
modern machinery can be provided through a separate scheme. This scheme could provide capital
subsidy for plant setup re-imbursement of input VATs and interest subsidies to manufacturers setting up
modern technical textile machinery units.
In addition, collaboration between Ministry of Textiles and The Department of Heavy Industries is
suggested for developing a road map of development of Indigenous technical textile machinery industry.
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research infrastructure, mapping of technical textile units in India and creating awareness regarding the
use of different technical textile products. However, there is still a lot of progress that needs to be done
in terms of further strengthening of the CoEs into newer more advanced CoEs for emerging products,
promotion of R&D and quality production in PPP and private sector. Along with it there is a need to
going beyond general awareness about products and inculcate the benefits and usability and of
technical textiles amongst users and informing them about how to use technical textiles. To cater to
these industry requirements, it is recommended that a new scheme of five years should be run by the
Ministry in line with the TMTT, which would focus on developing knowledge base, R&D support,
incubation and entrepreneurship development, marketing, export promotion, awareness creation and
new product introduction.
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Annexure
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'020-30780000
Registered office phn .no. 020-30780195
Contact Person
Name & Designation Mr. Pradeep Patil
Designation Head - Textiles
09370313237
Telephone 022-30780217
papatil@garwareropes.com
Email Address sales@garwareropes.com
Website www.garwareropes.com
Fax Number 020-30780350
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788
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789
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790
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Meditech
791
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792
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793
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Type of Unit -
SME or otherwise Non SSI
Type of Unit -
EOU UNIT Others
2: Type of Management Public Limited
Baby Diapers,Sanitary Napkins,Wipes,Surgical
Disposables,Implants,Extra-Corporeal,Surgical
Products Dressings,Ear Buds,Eye Pads,Dental Floss
Technical textile segment Meditech
Hygiene,Healthcare,Implantable and Extr-
End user Industries corporeal
Sales Turnover 2010-11 ( in Rs. Lakh) 280879
Sales Turnover 2011-12 ( in Rs. Lakh) 360062
Sales Turnover 2012-13 ( in Rs. Lakh) 404272
EBITDA 2010-11 ( in Rs. Lakh) 28002
EBITDA 2011-12 ( in Rs. Lakh) 49517
EBITDA 2012-13 ( in Rs. Lakh) 65433
Net Profit 2010-11 ( in Rs. Lakh) 17668
Net Profit 2011-12 ( in Rs. Lakh) 33792
Net Profit 2012-13 ( in Rs. Lakh) 40534
District Mumbai
State Maharashtra
Factory Address Mulund,Mumbai
Phone Number
501 Arena Space
Behind Majas Bus Depot
Off Jogeshwari Vikhroli Link Road
Jogeshwari (E)
Registered Office Address Mumbai 400 060
Registered office phn .no. 022 66646464
Contact Person
Name & Designation Mr.N.K.Ambwani
Designation MD
Telephone 022 66646464
Email Address Contactus@jnjindia.com
Website http://www.jnjindia.com
Fax Number
Company Name Procter & Gamble Hygiene & Health Care Ltd.
Type of Unit -
SME or otherwise Non SSI
Type of Unit -
EOU UNIT
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Name of machine
Key Raw Material (RM) Required Wood Pulp,Super absorbant and PP
Source of Raw Material
Domestic(Share in %) WP-US,SA-Taiwan,Korea & China,PP-
Source of Raw Material Japan,Taiwan,Korea and China
Imports (Share in %)
Sales Turnover 2010-11 ( in Rs. Lakh) 4500
Sales Turnover 2011-12 ( in Rs. Lakh) 5000
Sales Turnover 2012-13 ( in Rs. Lakh) 6000
EBITDA 2010-11 ( in Rs. Lakh) 450
EBITDA 2011-12 ( in Rs. Lakh) 800
EBITDA 2012-13 ( in Rs. Lakh) 1000
Total employment 230
District Mumbai
State Maharashtra
Factory Address Nashik
Unit No. 204, Antariksh Thakur House,
Makwana Road, Near Marol Fire Brigade,
Andheri – East.
Registered Office Address Mumbai - 400 059.
Registered office phn .no. 022 – 42121314 | 022 – 32427985
Contact Person
Name & Designation Mr.Kamal Johari
Designation Director
Telephone 022 – 42121314 | 022 – 32427985
Email Address sales@nobelhygiene.com
Website www.nobelhygiene.com
Fax Number
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R S C Mills Premises,
119 P A C Ramaswamy Raja Salai,
Factory Address Rajapalaiyam, 626117, Tamil Nadu
R S C Mills Premises,
119 P A C Ramaswamy Raja Salai,
Registered Office Address Rajapalaiyam, 626117, Tamil Nadu
Registered office phn .no. 4563-235904
Contact Person
Name & Designation Mr.R Nalina Ramalakshmi
Designation MD
Telephone 4563-235904
Email Address rscm@sanchernet.in
Website http://www.ramarajusurgical.com
Fax Number
798
Final report on Baseline Survey of Technical Textiles in India
Contact Person
Name & Designation Mr.Rajendra Kumar Agarwal
Designation
Telephone 40-30512700
Email Address info@suryavanshi.com
Website http://www.suryavanshi.com
Fax Number
799
Final report on Baseline Survey of Technical Textiles in India
Contact Person
Name & Designation Mr.Mehernosh Daruwalla
Designation MD
Telephone 22-24913541, 24913542
Email Address
Website http://www.lotus-surgicals.com
Fax Number
800
Final report on Baseline Survey of Technical Textiles in India
Fax Number
Mobitech
The profile of the key players is shown as below:
Type of Unit -
SME or otherwise Large
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Private Limited
Products Interlinings, non woven automotive textile components
Technical textile segment Non woven, automotive textiles
Sales Turnover2010-11( in Rs. Lakh) 14915.23
Sales Turnover2011-12( in Rs. Lakh) 17117.59
EBITDA2010-11( in Rs. Lakh) 2625.22
EBITDA2011-12( in Rs. Lakh) 2411.08
Net Profit2010-11( in Rs. Lakh) 1023.44
Net Profit2011-12( in Rs. Lakh) 829.98
District Mumbai
Supreme House,
Plot No. 110,
16th Road, Chembur,
Mumbai 400 071.
Registered office phn .no. Maharashtra, India.
Contact Person Mohan Kawrie
Tel: +91(22)25208822
Telephone Fax:+91(22)25208093
Email Address mumbai@supremegroup.co.in
Website http://www.supremegroup.co.in/
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Final report on Baseline Survey of Technical Textiles in India
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Final report on Baseline Survey of Technical Textiles in India
Uniproducts(I) Ltd.
Company Name Uniproducts(I) Limited
Type of Unit - SME or otherwise Large
Type of Unit - EOU UNIT Non SSI
Products Floor coverings
Technical textile segment Mobiltech
Quantity Produced (2010-11) 5,293,797 kg
Capacity 2010-11 6,500,000 kg
Needle Punching lines from Germany and Austria, Finishing lines
from Switzerland, Heavy duty Presses of Italian make, Complete
Key Machinery Installed - Carpet Moulding line from Germany, German make PU Foaming
Name of machine and Moulding machines
LDPE powder, Namda, Wooden Flooring, binders, EVA sheets,
interlinings, resin powder, foaming chemical, polypropylene,
LDPE/ HDPE, resins, cotton waste, resins felt, polyester, viscose
Key Raw Material (RM) Required fibres, felts, carpets, carpet tiles, aluminium, fluff pulp
Sales Turnover2010-11( in Rs.
Lakh) 176.32
Sales Turnover2011-12( in Rs.
Lakh) 152.62
EBITDA2010-11( in Rs. Lakh) 18.88
EBITDA2011-12( in Rs. Lakh) 11.25
Net Profit2010-11( in Rs. Lakh) 2.33
Net Profit2011-12( in Rs. Lakh) -4.98
Land & Building Gross value (on
31 MAR'13) (in Rs. Lakh) 28.39
Major Machinery Gross value (on
31 MAR'13) (in Rs. Lakh) 87.31
Ancillary Machinery Gross value
(on 31 MAR'13) (in Rs. Lakh) 4.54
Other Fixed Assets Gross value
(on 31 MAR'13) (in Rs. Lakh) 0.19
B-36 SIPCOT Indl growth centre,Ogagada, Sriperumbudur Taluk,
Kancheepuram Dist
Factory Address Tamil Nadu
Jarthal Village Rd 84 Km.Stone, Delhi-Jaipur Rd PO Sangwari,
Registered Office Address Rewari, 123401, Haryana
Registered office phn .no. 91-01274-249348/49/50
Contact Person
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(2012-13)
Land & BuildingGross value (on
31 MAR'13) (in Rs. Lakh) 552.8
Major Machinery Gross value
(on 31 MAR'13) (in Rs. Lakh) 1,578.90
Ancillary Machinery Gross value
(on 31 MAR'13) (in Rs. Lakh) 33.39
Other Fixed Assets Gross value
(on 31 MAR'13) (in Rs. Lakh) 17.8
Any Technical Collaboration -
Provide brief Technical
Collaborating Partner Trvelite, US
Technical Textiles Business,Industrial Area Malanpur, Bhind,
Factory Address Madhya Pradesh, 477116
Phone Number 91-7539-283164, 91-7539-283164
C-8 Commercial Complex, Safdarjung Development Area, New
Registered Office Address Delhi, 110016
Registered office phn .no. 91-11-26857141
Media Queries: Mukund Trivedy, Head of Corporate
Communications
E-Mail: mukund.trivedy@srf.com
Redressal of investor complaints: Mr. Anoop K. Joshi, Vice-
President Company Secretary
E-Mail: ajoshi@srf.com
Name of investor grievance redressal officer : Mr. Sanjiv Kumar
Sharma, Chief Manager (Secretarial)
Email Address E-Mail: Sanjiv.Sharma@srf.com
Website http://www.srf.com
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807
Final report on Baseline Survey of Technical Textiles in India
Website www.rane.co.in
Fax Number +91 44 24994409
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Packtech
The profiles of the key players is shown as under:
Texplast
Company Name Texplast
Tulsyan NEC
Company Name Tulsyan NEC
Type of Unit - SME orotherwise Medium
Type of Unit - EOU UNIT (blank)
2: Type of Management Public Limited
Products HDPE/PP Woven Sacks & FIBC
Technical textile segment Packtech
End user Industries Packing bags
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Final report on Baseline Survey of Technical Textiles in India
Flexituff International
Company Name Flexituff International Ltd.
Type of Unit - SME or otherwise Large
Type of Unit - EOU UNIT OTHERS
2: Type of Management Private Limited
Products Bags
Technical textile segment Packtech
Sales Turnover2010-11( in Rs. Lakh) 87058
Sales Turnover2011-12( in Rs. Lakh) 62638
Sales Turnover2012-13( in Rs. Lakh) 49578
EBITDA2010-11( in Rs. Lakh) 6939
EBITDA2011-12( in Rs. Lakh) 10717
EBITDA2012-13( in Rs. Lakh) 12121
Net Profit 2010-11( in Rs. Lakh) 2744
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Final report on Baseline Survey of Technical Textiles in India
Karur NCP
Company Name Karur KCP Pack.
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Final report on Baseline Survey of Technical Textiles in India
Neocorp International
Company Name Neo Corp International
Type of Unit - SME or otherwise Medium
Type of Unit - EOU UNIT OTHERS
2: Type of Management Private Limited
Products Polypacks
Technical textile segment Packtech
PRODUCTS Sack/Fabrics
Unit of quantity(2010-11) MT
QuantityProduced( 2010-11) 20085.218
Unit of capacity MT
Capacity2010-11 21000
Capacity Utlization2012-13 ( in %) 95.64
Sales Turnover2010-11( in Rs. Lakh) 24497
Sales Turnover2011-12( in Rs. Lakh) 30179
Sales Turnover2012-13( in Rs. Lakh) 42527
EBITDA2010-11( in Rs. Lakh) 3288
EBITDA2011-12( in Rs. Lakh) 4427
EBITDA2012-13( in Rs. Lakh) 4930
Net Profit2010-11( in Rs. Lakh) 1419
Net Profit2011-12( in Rs. Lakh) 1658
Net Profit2012-13( in Rs. Lakh) 1583
220 Mahavir Industrial Estate, Op Mahakali Caves Rd
Registered Office Address Andheri(E), Mumbai, 400093, Maharashtr
Registered office phn .no. 022-26879510
Email Address contact@neocorp.co.in
Website http://www.neocorp.co.in
Gloster Ltd.
Company Name Gloster Ltd
Type of Unit -
SME or otherwise Medium
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Final report on Baseline Survey of Technical Textiles in India
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Public Limited
Hessian cloth bags, Sacking cloth bags, Canvas and tarpaulin,Leno
Products net, Chemical treated fabric, Spiraly sewn bags, odourless bags
Technical textile segment Packtech, Geotech
End user Industries (blank)
PRODUCTS Jute Goods(from capitline)
Unit of quantity (2010-11) MT
Quantity Produced( 2010-11) 49244
Unit for exports Lakhs INR
Export 2010-11 7936.22
Unit for exports Lakhs INR
Export 2011-12 7795.42
Unit for exports Lakhs INR
Export 2012-13 9236.24
Sales Turnover2010-11( in Rs.
Lakh) 30686.36
Sales Turnover 2011-12( in Rs.
Lakh) 30860.34
Sales Turnover2012-13( in Rs.
Lakh) 34622.84
EBITDA2010-11( in Rs. Lakh) 3258.8
EBITDA2011-12 ( in Rs. Lakh) 3923.7
EBITDA2012-13( in Rs. Lakh) 4168.75
Net Profit2010-11( in Rs. Lakh) 1408.4
Net Profit 2011-12( in Rs. Lakh) 1893.52
Net Profit 2012-13( in Rs. Lakh) 2020.76
21, Strand Road
Kolkata - 700 001
Registered Office Address West Bengal (India)
Phone +91 33 2230 9601
Registered office phn .no. Fax +91 33 2210 6167,+91 33 2231 4222
info@glosterjute.com ,export@glosterjute.com
,sales@glosterjute.com ,purchase@glosterjute.com
accounts@glosterjute.com ,rawjute@glosterjute.com
edp@glosterjute.com , shares@glosterjute.com
ananya@glosterjute.com, manidipa.lifestyle@glosterjute.com
millmarketing@glosterjute.com, services@glosterjute.com
Email Address projects@glosterjute.com , stores@glosterjute.com
Website http://www.glosterjute.com/
813
Final report on Baseline Survey of Technical Textiles in India
Type of Unit -
SME or otherwise Medium
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Private Limited
Polypropylene fabrics, polypropylene bags, leno bags,
bopp bags, high-density polyethylene laminated paper
Products bags, polypropylene multifilament yarn and shed net
Technical textile segment Packtech
Unit of capacity MT
Capacity2012-13 18000
Sales Turnover2012-13( in Rs. Lakh) 30000
112, Minerva Industrial Estate, Near Hercules Hoist Co.,
Registered Office Address Mulund West, Mumbai, Maharashtra 400080
Registered office phn .no. 022 6151 0500
Website http://www.wovensacks.net
814
Final report on Baseline Survey of Technical Textiles in India
815
Final report on Baseline Survey of Technical Textiles in India
816
Final report on Baseline Survey of Technical Textiles in India
817
Final report on Baseline Survey of Technical Textiles in India
Buildtech
The profile of key manufacturers is shown as under:
818
Final report on Baseline Survey of Technical Textiles in India
E-Mail: mukund.trivedy@srf.com
819
Final report on Baseline Survey of Technical Textiles in India
Phone Number
Kilfire House, 1st Floor
C-17, Dalia Indl. Area,
Off Link Road, Andheri (W),
Registered Office Address Mumbai - 400 053, INDIA.
Registered office phn .no. Tel : +91 22 26732563
Contact Person
Name & Designation Mr. C M Ketan
Designation M.D
Telephone +91 22 26732563
Email Address epl@entremonde.com
Website http://www.entremonde.com/
Fax Number 022-26732568
820
Final report on Baseline Survey of Technical Textiles in India
821
Final report on Baseline Survey of Technical Textiles in India
Fax Number
822
Final report on Baseline Survey of Technical Textiles in India
823
Final report on Baseline Survey of Technical Textiles in India
824
Final report on Baseline Survey of Technical Textiles in India
Sportech
The profiles of the key players is shown as below:
825
Final report on Baseline Survey of Technical Textiles in India
Plot no 11
Block D1
MIDC Chinchwad
Registered Office Address Pune - 411 019
011-25923367
'020-30780000
Registered office phn .no. 020-30780195
Contact Person
Name & Designation Mr. Pradeep Patil
826
Final report on Baseline Survey of Technical Textiles in India
827
Final report on Baseline Survey of Technical Textiles in India
828
Final report on Baseline Survey of Technical Textiles in India
829
Final report on Baseline Survey of Technical Textiles in India
830
Final report on Baseline Survey of Technical Textiles in India
831
Final report on Baseline Survey of Technical Textiles in India
832
Final report on Baseline Survey of Technical Textiles in India
Website http://www.lewindia.com/
Fax Number +(91)-(181)-2290535
833
Final report on Baseline Survey of Technical Textiles in India
Clothtech
The profile of key players is as shown below:
Company Name Ruby Mills
Type of Unit -
SME or otherwise Large
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Public Limited
Products Interlining
834
Final report on Baseline Survey of Technical Textiles in India
EOU UNIT
2: Type of Management Public Limited
Products Interlinings - for textile division
835
Final report on Baseline Survey of Technical Textiles in India
836
Final report on Baseline Survey of Technical Textiles in India
837
Final report on Baseline Survey of Technical Textiles in India
838
Final report on Baseline Survey of Technical Textiles in India
839
Final report on Baseline Survey of Technical Textiles in India
840
Final report on Baseline Survey of Technical Textiles in India
Puliakulam rd,
Coimbatore -641 0145
Registered office phn .no. 0422-4321100
Contact Person
Name & Designation Mr. Gopi Rajan
Designation Head - Technical
Telephone 0422-4321100
gopirajan@precot.com
Email Address wvg@precot.com
Website www.precot.com
Fax Number 0422- 4321200
841
Final report on Baseline Survey of Technical Textiles in India
info@amithook-loop.com
Email Address siddharthyarns@gmail.com
Website www.hookloop.in
Fax Number
842
Final report on Baseline Survey of Technical Textiles in India
Hometech
The profiles of key manufacturers of hometech are as follows:
Company Name Reliance Industries Limited
Type of Unit - SME or otherwise Large
Type of Unit - EOU UNIT OTHERS
2: Type of Management Public Limited
Products Fiberfill - Polyester - (brand - Recron)
Technical textile segment Hometech
End user Industries For filling mattresses
PSF - 612 KT
Production Polyester - 1.627 Mn MT
Capacity 2.4 Mn tonnes
Capacity expansion plan 1.5 Mn MT polyester capacity at Silvasa
Sales Turnover 2010-11 ( in Rs. Lakh) 25865100
Sales Turnover 2011-12 ( in Rs. Lakh) 33979200
Sales Turnover 2012-13 ( in Rs. Lakh) 3711900
Market share 2012-13
EBITDA 2010-11 ( in Rs. Lakh) 4117800
EBITDA 2011-12 ( in Rs. Lakh) 3981100
EBITDA 2012-13 ( in Rs. Lakh) 3878500
Net Profit 2010-11 ( in Rs. Lakh) 2028600
Net Profit 2011-12 ( in Rs. Lakh) 2004000
Net Profit 2012-13 ( in Rs. Lakh) 2100300
District Mumbai
State Maharashtra
Naroda,
Factory Address Gujarat
Phone Number
Makers Chambers - IV, Nariman Point, Mumbai
Registered Office Address 400 021.
Registered office phn .no. 91-22-2278 5000
Contact Person
Name & Designation Mr. S P Gomber
Designation Incharge - Textile & PSF
Telephone 079-66068888
Email Address sp.gomber@ril.com
Website www.ril.com
Fax Number 91-22-2278 5111
843
Final report on Baseline Survey of Technical Textiles in India
Production 57600 MT
Exports
Capacity 68,400 MT
Sales Turnover 2010-11 ( in Rs. Lakh) 29399
Sales Turnover 2011-12 ( in Rs. Lakh) 38917
Sales Turnover 2012-13 ( in Rs. Lakh)
Market share 2012-13
EBITDA 2010-11 ( in Rs. Lakh) 3636
EBITDA 2011-12 ( in Rs. Lakh) 4339
EBITDA 2012-13 ( in Rs. Lakh)
Net Profit 2010-11 ( in Rs. Lakh) 1802
Net Profit 2011-12 ( in Rs. Lakh) 2070
Net Profit 2012-13 ( in Rs. Lakh)
Total assets (2012-13) 10289
District Kanpur
State U.P
113/216 'B' Ist Floor Swaroop Nagar , Kanpur -
Registered Office Address 208004 (U.P.) -
Registered office phn .no. 0512-2555504-06
Contact Person
Name & Designation Mr. Sandeep Khandelwal
Designation VP - Project & technical
Telephone +91 9415108158
sandeep@ganeshaecosphere.com
Email Address gplworks@rediffmail.com
Website http://www.ganeshaecosphere.com
Fax Number 0512-2555293
844
Final report on Baseline Survey of Technical Textiles in India
Production
Exports Rs. 124.6 lakh
Sales Turnover 2010-11 ( in Rs. Lakh) 5918.75
Sales Turnover 2011-12 ( in Rs. Lakh) 6422.14
845
Final report on Baseline Survey of Technical Textiles in India
846
Final report on Baseline Survey of Technical Textiles in India
847
Final report on Baseline Survey of Technical Textiles in India
Production
Exports Rs. 465 lakh
Sales Turnover 2010-11 ( in Rs. Lakh) 8233
Sales Turnover 2011-12 ( in Rs. Lakh) 8649
848
Final report on Baseline Survey of Technical Textiles in India
849
Final report on Baseline Survey of Technical Textiles in India
850
Final report on Baseline Survey of Technical Textiles in India
851
Final report on Baseline Survey of Technical Textiles in India
Protech
The profile of the key players is as shown below:
852
Final report on Baseline Survey of Technical Textiles in India
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Private Limited
Products Inherent fire retardant fabrics
Jayashree Textiles
Company Name ( A subsidiary of Aditya Birla Nuvo Group)
Type of Unit -
SME or otherwise Large
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Public Limited
Chemical Coated Fire Retardant Fabrics - Fabric
Products sold under brand name -"PYROGUARD"
853
Final report on Baseline Survey of Technical Textiles in India
854
Final report on Baseline Survey of Technical Textiles in India
Key Raw Material (RM) Required Aramids, coated fabrics, cotton fabrics
Source of Raw Material Imports - 1286.91
Domestic(Share in %) 16.73%
Source of Raw Material Domestic - Rs. 6404.37 lakh
Imports (Share in %) 83.27%
Sales Turnover 2010-11 ( in Rs. Lakh) 11997.57
Sales Turnover 2011-12 ( in Rs. Lakh) 13663.67
Sales Turnover 2012-13 ( in Rs. Lakh) 16171
EBITDA 2010-11 ( in Rs. Lakh) 1245.01
EBITDA 2011-12 ( in Rs. Lakh) 939.93
EBITDA 2012-13 ( in Rs. Lakh)
Net Profit 2010-11 ( in Rs. Lakh) 662.98
Net Profit 2011-12 ( in Rs. Lakh) 346.59
Net Profit 2012-13 ( in Rs. Lakh) 350
Total employees 2500
Total Assets (2012-13) – in Rs. lakh 10357
Phone Number 033-23448162
Mallcom Tower
EN-12, Sector-V, Salt Lake City, Kolkata-700091
Registered Office Address Mallcom also has an office in Gurgaon, Delhi NCR.
Registered office phn .no. Phone : + 91 33 4016 1000
Contact Person Mr. Giriraj Amal
Name & Designation Mr. Viman Mukherjee
Executive director
Designation Mr. Viman – Factory Manager
Telephone 033-23448162
viman@mallcomindia.com
sales@mallcomindia.com
Email Address mallcom@mallcomindia.com
Website http://www.mallcomindia.com/site/index.php
Fax Number 033-4016 1010
855
Final report on Baseline Survey of Technical Textiles in India
Textiles
PVC, Pu resins,
Key Raw Material (RM) Required Plasticizers
Source of Raw Material
Domestic(Share in %) Import -Rs. lakh 652.04
Source of Raw Material
Imports (Share in %) Domestic -1746.95
3518
Sales Turnover 2010-11 ( in Rs. Lakh) Multilayer clothing - 916
3478
Sales Turnover 2011-12 ( in Rs. Lakh) Multilayer clothing - 1147
Sales Turnover 2012-13 ( in Rs. Lakh)
EBITDA 2010-11 ( in Rs. Lakh) 155.33
EBITDA 2011-12 ( in Rs. Lakh) 226.99
EBITDA 2012-13 ( in Rs. Lakh)
Net Profit 2010-11 ( in Rs. Lakh) 48.65
Net Profit 2011-12 ( in Rs. Lakh) 49
Net Profit 2012-13 ( in Rs. Lakh)
Total Assets (2012-13) – in Rs. lakh 2223
District Mumbai
State Maharahstra
Factory Address 2 manufacturing units at Nasik
Phone Number
Kilfire House, 1st Floor
C-17, Dalia Indl. Area,
Off Link Road, Andheri (W),
Registered Office Address Mumbai - 400 053, INDIA.
Registered office phn .no. Tel : +91 22 26732563
Contact Person
Name & Designation Mr. C M Ketan
Designation M.D
Telephone +91 22 26732563
Email Address epl@entremonde.com
Website http://www.entremonde.com/
Fax Number 022-26732568
856
Final report on Baseline Survey of Technical Textiles in India
857
Final report on Baseline Survey of Technical Textiles in India
858
Final report on Baseline Survey of Technical Textiles in India
Telephone 044-42277374
Email Address cmd@loyaltextiles.com
Website www.loyaltextiles.com
Fax Number
859
Final report on Baseline Survey of Technical Textiles in India
Contact Person
Name & Designation Mr. Basant Kumar Lohia
Designation
Telephone Tel: +91-11-2391-7688/2394-0905
Email Address info@tarasafe.in
Website www.tarasafe.in
Fax Number Fax: +91-11-2394-0494
860
Final report on Baseline Survey of Technical Textiles in India
vvraman54@gmail.com
Website http://www.rajda.in
Fax Number 033-22492815
861
Final report on Baseline Survey of Technical Textiles in India
862
Final report on Baseline Survey of Technical Textiles in India
Indutech
The profiles of key players is show as under:
Type of Unit -
SME or otherwise Medium
Type of Unit -
EOU UNIT Yes
2: Type of Management Private Limited
Products Cordages
Technical textile segment Indutech
End user Industries Indutech
PRODUCTS Cordages
Unit of quantity(2010-11) Meter
QuantityProduced( 2010-11) 25000
Unit of quantity(2011-12) Meter
QuantityProduced( 2011-12) 30000
Unit of quantity(2012-13) Meter
QuantityProduced( 2012-13) 30000
Productsfor exports Cordages
Unit for exports Meters
Export 2011-12 700
Export 2012-13 700
Unit of capacity Meter
Capacity 2010-11 30000
Capacity 2012-13 30000
Capacity Utlization 2012-13 ( in %) 1
Manufacturing process Weaving/Netting
Key Machinery Installed -
Name of machine JP
Key Raw Material (RM) Required PP / Synthetic
Source of Raw Material
Domestic(Share in %) 1
Sales Turnover2010-11( in Rs. Lakh) 1500
Sales Turnover2011-12( in Rs. Lakh) 2000
Sales Turnover2012-13( in Rs. Lakh) 2000
EBITDA2010-11( in Rs. Lakh) 100
EBITDA2011-12( in Rs. Lakh) 200
EBITDA2012-13( in Rs. Lakh) 200
863
Final report on Baseline Survey of Technical Textiles in India
Type of Unit -
SME or otherwise Large
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Private Limited
Products Coated abrasives
Technical textile segment Indutech
End user Industries (blank)
PRODUCTS Coated abrasives
Product segment for financial Abrasives sales
Sales Turnover
2011-12
( in Rs. Lakh) 60920
Sales Turnover
2012-13
( in Rs. Lakh) 60730
Registered Office Address 1st Floor, Dare House Extn., No.234, NSC Bose Road,Chennai - 600 001
Registered office phn .no. 044 3000 6065 / 6066
Email Address cumiref@cumi.murugappa.com
Website http://www.cumi-murugappa.com
864
Final report on Baseline Survey of Technical Textiles in India
Type of Unit -
SME or otherwise Medium
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Private Limited
Products Battery separators
Technical textile segment Indutech
PRODUCTS PE Separators
Unit of quantity
(2010-11) sq. m.
Quantity
Produced
( 2010-11) 8,665,3 18
Product segment for financial Gross Revenue for PE Belts
Sales Turnover
2010-11
( in Rs. Lakh) 7642.77
Sales Turnover
2011-12
( in Rs. Lakh) 9535.68
Net Profit
2010-11
( in Rs. Lakh) 819.05974
Net Profit
2011-12
( in Rs. Lakh) 488.55961
District Bangalore
State Karnataka
Daramic Battery Separator lndia Pvt. Ltd.
Plot No. 25 KlADB New No. 5 BBMP
3rd Main Road, 1'' Phase Peenya
Registered Office Address Bangalore 560 025 lndia
Type of Unit -
SME or otherwise Large
Type of Unit -
EOU UNIT OTHERS
865
Final report on Baseline Survey of Technical Textiles in India
866
Final report on Baseline Survey of Technical Textiles in India
District Pune
State Maharahstra
Factory Address Pune & Wai - 3 factories
10/66, Kirti Nagar Industrial Area,
New Delhi
Plot no 11
Block D1
MIDC Chinchwad
Registered Office Address Pune - 411 019
011-25923367
'020-30780000
Registered office phn .no. 020-30780195
Contact Person
Type of Unit -
SME or otherwise Large
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Private Limited
Products Coated abrasives
Technical textile segment Indutech
Product segment for
financial Abrasives sales
Sales Turnover
2011-12
( in Rs. Lakh) 654,15.92
Sales Turnover
2012-13 653,89.64
867
Final report on Baseline Survey of Technical Textiles in India
( in Rs. Lakh)
Leela Business Park, 5th Level, Andheri-Kurla Road,Andheri (E), Mumbai -
Registered Office Address 400059.
Registered office phn .no. 022-40212121
Website http://www.grindwellnorton.co.in
868
Final report on Baseline Survey of Technical Textiles in India
Lakh)
Major MachineryGross value (on 31 MAR'13) (in Rs.
Lakh) 150
Ancillary MachineryGross value(on 31 MAR'13) (in Rs.
Lakh) 5000
Other Fixed AssetsGross value (on 31 MAR'13) (in Rs.
Lakh) 100
Any Technical Collaboration -Provide brief No
1521 4 1522, Makers Chambers V, Narima
Registered Office Address Point
Contact Person Mr Ramesh Gaud
Telephone 022-22830306
Email Address hindfilter@hindgroupindia.com
Website www.hindfilters.com
Type of Unit -
SME or otherwise Medium
Type of Unit -
EOU UNIT OTHERS
2: Type of Management Private Limited
Technical textile segment Indutech
PRODUCTS Drive belts, conveyor belts
Product segment for financial Gross Income
Sales Turnover2010-11( in Rs. Lakh) 71170.88
Sales Turnover2011-12( in Rs. Lakh) 90691.64
Sales Turnover2012-13( in Rs. Lakh) 94062.78
EBITDA 2010-11 in Rs. Lakh) 8794.58
EBITDA2011-12( in Rs. Lakh) 10392.13
EBITDA2012-13( in Rs. Lakh) 9379.93
Net Profit2010-11( in Rs. Lakh) 4580.51
Net Profit2011-12( in Rs. Lakh) 4351.97
Net Profit2012-13( in Rs. Lakh) 3367.73
District Coimbatore
6/16/13, Krishnarayapuram Road,
Registered Office Address Ganapathy, Coimbatore - 641 006.
Registered office phn .no. Phone No. 0422 - 2532325 Fax : 0091 422 253 2333
Email Address info@lgb.co.in
Website http://www.lgb.co.in/profile_about_us.html
869
Final report on Baseline Survey of Technical Textiles in India
Type of Unit -
SME or otherwise Small
Type of Unit -
EOU UNIT Yes
2: Type of Management Private Limited
Products Fiber Glass Fabric
Technical textile segment Indutech
End user Industries Indutech
PRODUCTS Fiber Glass Fabric
Unit of quantity(2010-11) Cs
QuantityProduced( 2010-11) Cs
Unit of quantity(2011-12) Mtr
QuantityProduced( 2011-12) 25 Lac
Unit of quantity(2012-13) Mtr
QuantityProduced( 2012-13) 30 Lac
Unit of capacity 50 Lac Mtr
Capacity2010-11 C/S
Capacity 2011-12 (blank)
Capacity 2012-13 70 Lacmtr
Capacity Utlization2012-13 ( in %) 50 Lac Mtr
Capacity expansion plan (blank)
Manufacturing process Inspect Coating
Key Machinery Installed - Name of machine Fiberglass Machine
Key Raw Material (RM) Required polyster
Source of Raw Material Domestic(Share in %) 1
Sales Turnover2011-12( in Rs. Lakh) 3000
Sales Turnover2012-13( in Rs. Lakh) 3500
EBITDA2011-12( in Rs. Lakh) 300
EBITDA2012-13( in Rs. Lakh) 200
Net Profit2011-12( in Rs. Lakh) 50
Net Profit2012-13( in Rs. Lakh) 50
Total - Permanent employment (2012-13) 95
Ancillary Machinery Gross value (on 31
MAR'13) (in Rs. Lakh) Can't Say
State Maharashtra
Phone Number 253-6698204
2/19-20, Bombay Mutual Annexe, Rustom Sidhawa
Registered Office Address Marg, Mumbai. 400001
E-76, MIDC, Ambad Idustrial Aria,Nasik
870
Final report on Baseline Survey of Technical Textiles in India
Telephone 022-22663502
Email Address montexnsk@sify.com
Type of Unit -
SME or otherwise Large
871
Final report on Baseline Survey of Technical Textiles in India
872
Final report on Baseline Survey of Technical Textiles in India
Plot no 11
Block D1
MIDC Chinchwad
Registered Office Address Pune - 411 019
011-25923367
'020-30780000
Registered office phn .no. 020-30780195
873
Final report on Baseline Survey of Technical Textiles in India
Contact Person
Name & Designation Mr. Pradeep Patil
Designation Head - Textiles
09370313237
Telephone 022-30780217
papatil@garwareropes.com
Email Address sales@garwareropes.com
Website www.garwareropes.com
Fax Number 020-30780350
874
Final report on Baseline Survey of Technical Textiles in India
875
Final report on Baseline Survey of Technical Textiles in India
* Erosion Control
* Road Stabilisation
* Drainage
* Landfill Seperation
Production 1.3 Mn. Kgs
Sales Turnover 2010-11 ( in Rs. Lakh) 329.00
Sales Turnover 2011-12 ( in Rs. Lakh)
Sales Turnover 2012-13 ( in Rs. Lakh) 2042
EBITDA 2010-11 ( in Rs. Lakh) -20.00
EBITDA 2011-12 ( in Rs. Lakh)
EBITDA 2012-13 ( in Rs. Lakh)
Net Profit 2010-11 ( in Rs. Lakh)
Net Profit 2011-12 ( in Rs. Lakh) -367
Net Profit 2012-13 ( in Rs. Lakh) -1174
Total Assets (2012-13) – in Rs. lakh 8804
Technical colaborations It’s a JV with Fibwerweb Geosynthetics Ltd., UK
A 704 Safal Pegasus
Anandnagar Road
Ahmedabad
380 015
Gujarat
Registered Office Address INDIA
Registered office phn .no. 91-79-40064529
Contact Person
Name & Designation Parimal Parekh
Designation Managing Director
Telephone
sales@terramgeosynthetics.com
Email Address pparekh@terramgeosynthetics.com
Website http://www.terramgeosynthetics.com/
Fax Number
876
Final report on Baseline Survey of Technical Textiles in India
877
Final report on Baseline Survey of Technical Textiles in India
* Drainage
* Landfill Seperation
Production 20085 MT
Capacity
2012-13 60 MT
Key Raw Material (RM) Required Fabrics/ tape, granules, sacks/ fabrics
Source of Raw Material
Domestic(Share in %) Mostly domestic
Sales Turnover 2010-11 ( in Rs. Lakh) 23107
Sales Turnover 2011-12 ( in Rs. Lakh) 28399
Sales Turnover 2012-13 ( in Rs. Lakh) 43011
EBITDA 2010-11 ( in Rs. Lakh) 3288
EBITDA 2011-12 ( in Rs. Lakh) 4427
EBITDA 2012-13 ( in Rs. Lakh) -
Net Profit 2010-11 ( in Rs. Lakh) 1419
Net Profit 2011-12 ( in Rs. Lakh) 1658
Net Profit 2012-13 ( in Rs. Lakh) 1583
Total Assets (2012-13) – in Rs. lakh 67364
Technical collaboration with Sungkwang Chemical
Technical colaborations Industrial Company, Korea
Industrial Area Sector - 1,Plot No 62-63 Pithampur,
Factory Address Dhar, Madhya Pradesh
Phone Number 91-07292-252284/252278/501632/33
220 Mahavir Industrial Estate, Op Mahakali Caves
Registered Office Address Rd Andheri (E), Mumbai, 400093, Maharashtra
Registered office phn .no. 91-22-26879510
Registered office: bom@neocorp.co.in
Email Address Works: contact@neocorp.co.in
Website http://www.neocorp.co.in
Fax Number
878
Final report on Baseline Survey of Technical Textiles in India
Production 4572 MT
Key Machinery Installed -
Name of machine Sulzer looms
Key Raw Material (RM) Required Non woven and woven fabric
Source of Raw Material
Domestic(Share in %) indigenous
Source of Raw Material
Imports (Share in %) 84.15%
Sales Turnover 2010-11 ( in Rs. Lakh) 4767
Sales Turnover 2011-12 ( in Rs. Lakh) 5316
Sales Turnover 2012-13 ( in Rs. Lakh) -
EBITDA 2010-11 ( in Rs. Lakh) 685.22
EBITDA 2011-12 ( in Rs. Lakh) 477.42
EBITDA 2012-13 ( in Rs. Lakh) -
Net Profit 2010-11 ( in Rs. Lakh) 562.54
Net Profit 2011-12 ( in Rs. Lakh) 91
Net Profit 2012-13 ( in Rs. Lakh) -
Total Assets (2012-13) – in Rs. lakh 3,694
Safal Profitaire
A/3 First Floor
Nr. Auda Garden, Prahladnagar
Registered Office Address Ahmedabad - 380 015. Gujarat. India
Registered office phn .no. 02694-222496
jyotika@ambicapolymer.com
Email Address generall@ambicapolymer.com
Website www.ambicapolymer.com
Fax Number
879
Final report on Baseline Survey of Technical Textiles in India
2012-13
Sales Turnover 2010-11 ( in Rs. Lakh)
Sales Turnover 2011-12 ( in Rs. Lakh) 4479
Sales Turnover 2012-13 ( in Rs. Lakh) 5114
EBITDA 2010-11 ( in Rs. Lakh)
EBITDA 2011-12 ( in Rs. Lakh) 399
EBITDA 2012-13 ( in Rs. Lakh) -
Net Profit 2010-11 ( in Rs. Lakh)
Net Profit 2011-12 ( in Rs. Lakh) 255
Net Profit 2012-13 ( in Rs. Lakh) -91
Total Assets (2012-13) – in Rs. lakh 7927
Plot No 92/93B,100 Costel Highway,
Nani Daman
Factory Address Daman & Diu, 396210
Phone Number
Airport Road,
Kadaiya,
Registered Office Address Nani Daman, 396210, Daman & Diu
Registered office phn .no. 91-260-2221458/1858/0766
Works: fiberweb@vsnl.net &
fiberweb@fiberwebindia.com
Marketing: fiberweb@vsnl.net &
Email Address fiberweb@fiberwebindia.com
Website http://www.fiberwebindia.com
Fax Number
880
Final report on Baseline Survey of Technical Textiles in India
881
Final report on Baseline Survey of Technical Textiles in India
882