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Cement Industry

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The document discusses Monarch Solutions' product offerings for cement industries, roof and terrace waterproofing and heat reflection, industrial and commercial flooring, construction chemicals, and more.

For cement industries, Monarch Solutions offers roof and terrace solutions to prevent water leakages. Some of their product offerings mentioned are MonoBond AR acrylic primer and MonoProof AEW acrylic waterproofing membrane coating.

For heat reflection on roofs and terraces, Monarch Solutions addresses issues like heat suffocation, high energy consumption due to cooling demand, and high energy costs. Their product mentioned is OzoProtect TC Thermo Coat high performance heat reflective coating.

Monarch’s

Solutions for
CEMENT INDUSTRIES.
4

ROOFS & TERRACE SOLUTIONS


5

WATERPROOFING

Areas
▸ Roof/Terrace Solutions against Water leakages
Problem
▸ Water Seepage / Leakage from Roof/Terrace
Monarch's Solution
▸ MonoBond AR - Acrylic Primer for Concrete Surfaces
▸ MonoProof AEW - Acrylic polymer modified elastomeric
waterproofing membrane coating for concrete & masonry
surfaces, Concrete Roof / Terrace
6

HEAT REFLECTIVE COATINGS

Areas
▸ Roof/Terrace Solutions against Heat Roof
Problem
▸ Heat suffocation
▸ High energy consumption due to the enormous cooling
demand
▸ High Energy Cost due to heavy cooling demand

Monarch's Solution
▸ OzoProtect TC - Thermo Coat - High Performance Heat
Reflective Coating and energy efficiency over Roofs/Terraces
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INDUSTRIAL & COMMERCIAL


FLOORING
8

FLOOR SCREEDS & TOPPINGS


Areas
▸ Flooring Solutions against floor damages, dust free coating, aseth
Problem Monarch’s Solutions
Cementitous Epoxy Polyurethane

Damages – Pot FloorClad FPC - Fast Setting FloorClad EPC - Epoxy Patch ~
Holes/Depressions Concrete Patching Compound Compound
/ Patches FloorClad SP Cementitious
Patching system

Floor Repair FloorClad SCS6 to CS50 FloorClad SL500 to SL5000 - FloorClad SL2000PU
Self Levelling Cementitious Self Levelling Epoxy Floor Self Leveling Poly
Screed Topping Urethane Floor Toppings

Protection in FloorClad FS - Acrylic floor FloorClad DC - Epoxy Solvent FloorClad PFC -


Floorings sealer and pigmented Based Pigmented Floor Polyurethane Glossy
concrete protective coating Toppings @ 200 microns Floor Toppings@ 400
FloorClad EFC - Epoxy based microns
Glossy Pigmented Floor
Toppings @ 400 microns

Chemical FloorClad CR 500 & CR 1000 - Chemical Resistance Self Levelling Novalac Epoxy Floor
Resistance Topping @ 0.5mm & 1mm Thickness
9

CONSTRUCTION CHEMICALS
10

GROUTS & ANCHORS


Areas
Structure steel stanchions, cranes, rails, anchors, bolts, base plates, bridge
bearings, pumps, motors, compressors, generators, mills, turbines and more
equipment foundations.

Problem
Concrete foundation failures leading to failure of the machine parts. Forces &
Vibrations in rotating Equipment's

Monarch's Solution
▸ MonoGrout FEG120- Low Exotherm Free Flow Epoxy Grouting
▸ MonoGrout FEG300- Low Exotherm Free Flow Epoxy Grouting for large
gap upto 300mm
▸ MonoGrout HEG10 - High Strength Epoxy Grout
▸ MonoGrout GP - Gaseous precision expansive non shrink cementatious
Grout
11

REPAIR, REHABILITATION & STRENGTHENING

Areas
▸ Concrete walls, pipes, blocks, gravel, cement columns, or soils.

Problem Monarch’s Solutions


Cementitous Epoxy Polyester

Damages – Pot ~ MonoBuild EP- Epoxy Resin MonoBuild PER -


Holes/Depressions based putty for making good Polyester based compound
/ Patches slightly damaged/minor for Emergency Repair of
irregularities and floors and walls damaged Concrete

Repair MonoBuild CS6 - Crack ~ ~


sealing cementitious
compound for plaster,
masonry and concrete
substrates
12

REPAIR, REHABILITATION & STRENGTHENING

Areas
▸ Concrete walls, pipes, blocks, gravel, cement columns, or soils.

Problem Monarch’s Solutions


Cementitous Epoxy Polyester

Rehabilitation MonoBuild FRC- Fast / Emergency MonoBuild ELM - High ~


reinstatement of damaged or Build 3 component non
deteriorated Horizontal concrete Floors reemulsifiable epoxy latex
MonoBuild HB - High Build polymer mortar
modified cementitious reinstatement MonoBuild ELP- 2
mortar component non
MonoBuild MC - Shrinkage reemusifiable epoxy latex
Settlement compensated cementitious system
micro concrete

Strengthening MonoBuild LP / MCI / RC/ ZP / SCG / FP / S / GF 920 / CF 200 / PCG


10 steps Method Statement for strengthening of beams & columns
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GRINDING AIDS

Areas
▸ Cement Grinding Mill

Problem
▸ Agglomeration

Monarch's Solution
MonoMix GA
Improved powder flowability
14

PROTECTIVE COATINGS
CORROSION/WEATHER/ABRASION RESISTANT COATINGS
15

SURFACE PROTECTIVE COATINGS


Areas
Structural/ Beams/ Columns/ Pipelines, Storage vessels/ tank farms, Turbine
insulation, Cement works, Sea water desalination mechanical structures/civil
structures, Waste incineration, Trace heating, Underground tank, Overhead tank,
Reservoir, chemical plants, Cooling Towers.

Problem
Atmosphere Corrosion Weathering & Structural Damage Physical, chemical, UV
radiation, thermal stress and microbiological attack Acid Erosion of Vessels & Tanks

Monarch's Solution
▸ MonoGuard NE120 - Novalac resin based protective coating, to resist high
chemical resistance and boiling water temperature till 120°C
▸ MonoGuard EMG - Solvent Based Epoxy Coating.
▸ MonoGuard ECG - Surface Tolerant. 100% solids, Solvent Free Epoxy Coating.
16

HIGH TEMPERATURE COATINGS


Areas
Pre heater- Cyclones & Ducts, Inside/Outside of Chimneys of Raw mill, Coal mill,
Cement mill, Power plant, DG Set, Calcanei, RABH Stacks, Cooler ESP, Furnaces,
Klins, Incinerators , Boilers, furnaces and Reactors

Problem
High temperature corrosion / Erosion environments. Heat Radiation, high
Temperature & high heat corrosion between refractory lining & shell substrate

Monarch's Solution
▸ ThermoKote SE210 ALU - Silicone Epoxy Modified Heat resistance Coating till
210°C (Aluminium)
▸ ThermoKote SE410 ALU - Silicone Epoxy Modified Heat resistance Coating till
410°C (Aluminium).
▸ ThermoKote SE610 ALU - Silicone Epoxy Modified Heat resistance Coating till
610°C (Aluminium)
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ELECTRICAL MAINTENANCE
18

PASSIVE FIRE PROTECTION COATINGS

Areas
Combustible single & bunched electrical cables and cable
trays

Problem
▸ Fire risk due to short circuit
Monarch's Solution
FlameGuard CP
Fire Retardant Intumescent Coatings for
electrical Cable Protection
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HIGH VOLTAGE INSULATION COATINGS

Areas
Ceramic, Porcelain & Glass insulators

Problem
Arcing and flashover, Corona stress, Moisture, Water filming

Monarch's Solution
InsuKote HVIC33
High Voltage Electrical Insulating
Silicone Compound till 33 KV
20

MRO - MECHANICAL MAINTENANCE


21

METAL REPAIR COMPOSITES


Areas
Screw Conveyors, hoppers, Pump casing & impellers, valves, heat exchanger,
tube sheets, oil coolers, condenser, compressors, shaft, bearing housing, Engine
blocks, Water boxes and End Covers, Valves, Chutes and Hoppers, Agitators,
Process vessels, ID Fans, Storage Tanks, Pipes, Storage Containments areas etc.

Problem
Equipment parts damaged by wear, abrasion, erosion corrosion or impact Severely
pitted and gouged equipment's due to wear and friction. Fatigue of metallic
components sets in and premature failure

Monarch's Solution
▸ SavesPast TP - Multi-Purpose Reclamation Putty for precision critical jobs -
Titanium Putty
▸ SavesPast CCP - Ceramic Carbide Putty against fine particle abrasion - Ceramic
Carbide Putty
22

MAINTENANCE COATINGS
Areas
Wear Panels, Ducts, Pipes & Bends, Venturies, Mills, Fan casings, Chutes &
Hopper, Cyclone separators, Sluices, Bunkers, Mill Discharge Valves, Pits,
Outlet/cyclones - Back house filters, pneumatic conveyor systems for cement,
slag and coal, dust extraction equipment, static and dynamic separators, flash
etc.

Problem
Severe Wear ,Impact & Sliding Abrasion to Abrasive action of particles at High
Velocity Extreme corrosion/Erosion

Monarch's Solution
▸ SavesPast CP - Rebuilding putty for tough wear and abrasion resistance -
Ceramic Putty
▸ XtraLife CEC - Ceramic Epoxy Coating for Efficiency Improvement / Corrosion
Protection.
23

PIPE REPAIR & RE-STRENGTHENING KITS


Areas
Pipe lines /Tanks - Thin wall Defects, Through wall defects Complex geometries:
bends, tees, reducers and flanges

Problem
Arresting Active Leakages of Water, Air, Gas, Steam & Oil Re-strengthening pipes for
building damage

Monarch's Solution
▸ Zero-Down-Time ETP - Rapid Setting putty for sealing active leakages - Express
Titanium Putty
▸ Zero-Down-Time UWP - Under water repair putty for chronically wet/damp
environments - Under Water Putty
24

METAL EPOXY STICKS


Areas
Pipe lines /Tanks - Thin wall Defects, Through wall defects Complex geometries:
bends, tees, reducers and flanges

Problem
T -pieces, Sealing Flanges, Pitting damages, Equipment's subject to chemical attack
or mechanical wear

Monarch's Solution
▸ MonoStick TS - Titanium Epoxy Stick - for General Purpose Repairs
▸ MonoStick UWS - Under Water Stick for Sealing of Water & Chemical Leakages
25

MINES
26

CRUSHER BACKING COMPOUND

Areas
▸ Gyratory Crushers(Primary & Secondary Crushers) and
Grinding mills

Problem

▸ Backing of wear plates, Mantles & Concave

Monarch's Solution
▸ KrushMore HPCBC - High Performance Crusher Backing
Compound for backing of wear liners in Cone & Gyratory
Crushers
27

Clientele List
Do not Carry Your Problems Beyond this Point

35
29

THANKS!
Monarch Industrial Products (I) Pvt. Ltd.,
(An ISO 9001 : 2015, ISO 14001 : 2015 & OHSAS 18001 : 2007 Certified Company)
Post Box No.3.No.25. SIDCO Industrial Estate, THENI – 625531. TamilNadu State, India.
Tel : +91-4546-251020, 250076, 250086
Mobile : +91-96777 21011 Fax : +91-4546-253060

monarchindia.net contact@monarchindia.net +(91)-9677721011

DEALERSHIP ENQUIRIES SOLICITED – EXCELLENT RETURNS ASSURED

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