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Rotating Right EOR Brochure V1.0

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ENHANCED OIL RECOVERY SOLUTIONS (EOR)

Rotating Right Inc. has provided hundreds of enhanced oil recovery solutions since our
establishment. Our focus in everything that we do is creating “Value” for our customers.
With our EOR solutions we bring the decades of experience in field operating, equipment
ISO 9001:2008
service, engineering, and manufacturing that our people have, to every system that we Registration No. 1371
design and manufacture.
DESIGN INNOVATION
We are partners in realizing our customers’ goals of
IN FABRICATED SYSTEMS increased production by providing purpose built
Enhanced Oil Recovery Solutions. Our ability to
support customers in the field is critical in this
It takes a dedicated team and solid approach to consistently provide regard, and our field experience has been firmly
optimized packaged pump solutions. Central to Rotating Right’s focus established, built upon the operating roots of our
is a commitment to creating value for our customers throughout the dedicated field service and support teams. We profi-
entire life cycle of a project, from initial design and procurement ciently maintain communication throughout the
through to commissioning and long-term maintenance. Our single company ensuring our products are built to suit the
source approach has demonstrated reduced capital and lifetime main- application and the operating requirements in the
tenance cost through streamlined project management and optimal field. Rotating Right’s comprehensive pump applica-
equipment and materials selection processes. As a full cycle provider, tion expertise enables us to consistently design and
Rotating Right seeks to eliminate the operating downtime and start-up deliver highly functional, user friendly and robust
delays that can result from a lack of clear responsibility or communica- systems that we stand behind.
tion.

AN INDUSTRY LEADER IN THE DESIGN AND FABRICATION OF QUALITY


PUMP PACKAGES & INNOVATIVE TURNKEY SYSTEMS

Rotating Right specializes in


fabricated, turnkey packages.
Our status as a pump distributor,
pump manufacturer, and original
equipment manufacturer (OEM)
allows us to design and manu-
facture virtually any type of
pumping system whether it be a
simple pump skid or a complete
pump package including
controls, accessories and build-
ings designed to meet your
specifications.

We believe that the main factor


that sets us apart from other
companies is that we are not just
a pump distributor, or a package
fabricator, or a pump service company, we are all three, and more! Rotating Right offers the technical know-how to confidently assist
in the design of your system and the resources to see your project through from defining the application to commissioning and
start-up.

Our experienced engineering staff includes drafting, engineering and applications personnel available to discuss your pumping
needs and assist in designing a system that is right for you. Rotating Right develops proprietary technology relating to both surface
and sub-surface pumping equipment. Full detailed mechanical and electrical analysis is performed and evaluated in each design. In
addition, a progressive quality control framework is structured to improve reliability, increase efficiencies, and ensure equipment
operates effectively. All equipment is built to meet all local or international standards.

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COMPLETE TURNKEY EOR SOLUTIONS

Rotating Right fabricates a full range of mechanical and process


packages including stand-alone pump skids to modular
sub-assemblies and fully-functional equipment skids.

• API QMS Registered ISO 9001:2008


• Experienced engineering & applications personnel
• Millwright supported design process
• P&ID development
• 3D CAD modelling of complete system
• ASME B31.1 and B31.3 certification
• Trained and certified personnel
• Externally audited HSE program
• Certificate of Recognition for safety
from Alberta Government

Fabrication Policies
• Superior quality control procedures
• Standardized fabrication procedures • A manufacturing approach to fabrication
• Continuous improvement • Accurate productivity measures
• An environment optimized for production • Efficient material storage and control

RECIPROCATING PUMPS
Rotating Right’s personnel have decades of experience in the application and service of reciprocating pumps. Rotating Right
has access to a wide range of reciprocating plunger and piston pumps and we have used pumps from National Oilwell, Weath-
erford, Gardner Denver, Ajax, Union, Wheatley, SPM and others to design purpose built solutions ranging from 1hp to 1600hp
for our customers.

P2
We have designed and manufactured solutions for water
injection, water disposal, polymer injection, chemical
injection, lease automatic custody transfer (LACT) units,
LPG/LNG pumps, pressure testing, jet pumping, plant
wash-down and others.

HORIZONTAL PUMPING
SYSTEM (HPS)
CONVENTIONAL HPS
The HPS provides a low maintenance and cost effective
solution for a range of fluid handling requirements. This
product line consists of a range of horizontally-mounted multi-stage centrifugal pumps which are designed for high
pressure and medium flow rates and are suitable for a range of heavy- duty industrial applications.

Each HPS unit is securely mounted on a heavy- duty oilfield skid and consists of a prime mover (typically a two-pole electric motor
or diesel engine), thrust chamber, intake assembly, horizontally mounted multi-stage pump and discharge head.

Since the development of the horizontal surface pumping system in the mid 1980s, the design has proven to be a cost-effective
alternative to split case, turbine, and positive displacement pumps. When compared to these alternate pump types, HPS offers
high reliability, reduced capital cost, design flexibility, timely delivery, and minimal maintenance.

Discharge

ROTATING RIGHT HPS DESIGN ADVANTAGES


Our system is a total redesign from all the typical HPS currently on the market.
The majority of the multi stage centrifugal units currently available are an exten-
sion of downhole ESP designs. They utilize staging and standard pump diameters
originally designed for downhole applications, resulting in size limitations due to
casing diameters.
Intake
The Rotating Right HPS was designed and
built specifically for surface applications. It
utilizes large diameter impellers enclosed in a
Housing and Stages
19.5” housing that cover a wide range of flow
rates and differential pressure requirements.
This allows us to reduce the overall footprint
Balance Chamber
of the system and create a more robust
design with increased reliability.
Thrust Chamber

P3
In our standard package, the pump barrel is 1.75m in length. This housing can accommodate six different sizes of staging without
changing any outside components. For example, a system that was designed to produce 1800m3/day at a differential pressure of
34.5MPa could be changed to a unit that produces 4560m3/day at a differential pressure of 17.65MPa by simply replacing the
internal stages. This flexible design covers 300-2000hp applications with the same housing, base and thrust chamber with
minimal change to the footprint of the system (should larger motors be required).
A balance chamber is included in Rotating Right’s design which eliminates the thrust load that is generated by the pump and
ensures that an optimal load is placed on the thrust chamber. This load can be electrically controlled and monitored through
Rotating Right’s VFD (with Smooth Operator), control valves, pressure transducers, and load cells.

Typical 675 series HPS design


vs
Rotating Right RR75-205-9 capable of producing
1800m3/day at ~18MPa differential pressure

Rotating Right HPS Pump Stages


Rotating Rights standard product line includes:
Flow Rate Maximum Pressure
Pump Series • Wear rings on each stage
m3/day (MPa)
• Balance chamber designed to remove the majority of the
RR75-205 1800 34.5 pump thrust, reducing the overall load on the thrust
RR95-205 2280 34.2 chamber and resulting in a more reliable system
• Skid designs covers 300 - 2000hp
RR115-205 2760 30.3 • Local design and manufacturing
• Small foot print
RR140-205 3360 25.7
• Precision machined, heavy wall pump
RR165-205 3960 22.2

RR190-205 4560 19.6

A range of instrumentation and monitoring options are available for the HPS. These options can be monitored and controlled
remotely through Rotating Right’s Smooth Operator. These options include pressure transducers, oil and bearing RTD's, oil level
sensors, load cells (for thrust loads), vibration transmitters and flow meters.

Packaged HPS units housed in prefabricated buildings and delivered to the site are available as complete turn-key systems. By
purchasing from a qualified and experienced single-source vendor, the design, review, and inspection process can be significantly
streamlined. In addition, Rotating Right can pre-test the complete package, improving reliability and start-up performance.

Thousands of HPS units are operating


around the world in applications as diverse as:
• Water flooding • Amine circulation systems
• Brine disposal • Power fluid pressurization for
• Mine dewatering subsurface jet pumps
• Crude oil and NGL transfer • CO2 sequestration P4
Every Rotating Right HPS unit is custom designed, assembled, and tested to stringent standards at our manufacturing and test
facility in Edmonton, Alberta, Canada.

ROTATING RIGHT HPS PERFORMANCE RANGE

RR75-205 RR140-205
210
210

205
200
Head (m)

Head (m)
200
190
195

180
190
40 50 60 70 80 90 100
100 110 120 130 140 150 160 170 180 190
Flow Rate (m3/h)
Flow Rate (m3/h)

RR95-205 RR165-205
220 220

210 215

210
200
Head (m)
Head (m)

205
190
200
180
195

170 190
50 60 70 80 90 100 110 120 130 110 120 130 140 150 160 170 180 190 200
Flow Rate (m3/h) Flow Rate (m3/h)

RR115-205 RR190-205
220 210

215
205
210
Head (m)

Head (m)

205 200

200
195
195

190 190
70 80 90 100 110 120 130 140 150 140 150 160 170 180 190 200 210 220
Flow Rate (m3/h) Flow Rate (m3/h)

Above curves are based on pumping water at 70 degrees Fahrenheit and a specific gravity of 1.0.

P5
Curves show single stage performance only.
FLUID TRANSFER PUMPS
CENTRIFUGAL

Rotating Right offers sales, service, and application support for


centrifugal pumps including industrial pumps, ANSI Pumps, API 610
Pumps, Vertical In-Line and Mag Drive pumps. We have provided
pumps for many applications including water transfer and boosting,
oil transfer, glycol, amine and condensate service. Centrifugal
pumps can be used in the toughest environments including sour
applications, high chlorides, high temperature and low NPSH condi-
tions.

PROGRESSING CAVITY

At Rotating Right, we have found that Progressive Cavity Pumps


are the most versatile pumps in the industry for tough applications,
from sand to solids, to multiphase liquids. In past installations we
have found success with progressing cavity pump in many applica-
tions such as:

• Slop Oil • Soda Ash


• Annulus Gas Condensate • Sales Oil Transfer
• Oil Water Emulsions • Oil Recycle Pumps
• Fermented Primary Sludge • Oil Loading / Unloading
• Alum Metering • Glycol Transfer
• Drilling Fluids • Skim Oil Pumps
• Ammonium Hydroxide • Treater FWKO Pumps
• Flocculent Metering • IGF Skim Pumps
• Bitumen Truck Unloading
• 4 - 5% Biological Sludge
• PG Condensate Pumps
• Heavy Oil Transfer
METERING AND DIAPHRAGM
• Animal Fat / Tallow (Bio-Diesel)
• Waste Activated Sludge (WAS) At Rotating Right, when applications lead us
• Zinc sulphate/ammonium sulphate outside of our standard product lines, we work
• Thickened Waste Activated Sludge (TWAS) with suppliers that have specialized pumps for
• Polymer - Chemical Injection/metering specific applications. Our applications team have
• Liquid Chlorine Injection/metering experience with chemical injection pumps, high
pressure diaphragm pumps, gear pumps and
rotary vane pumps for pumping anything from
propanes, butanes, demulsifiers, inhibitors, and

TWIN SCREW PUMP other.

Twin screw pumps are excellent for loading and unloading because of their ability to pump highly viscous fluids and their
effectiveness when utilized in heavy crude oil and crude oil/ water emulsion applications. Unlike reciprocating pumps, they have
extremely low shear and pulsation and do not require pulsation dampeners. They are a great fit for flow and pressure applica-
tions that fall between centrifugal and reciprocating pump capabilities.
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MULTIPHASE PUMPS
Rotating Right has many years of experience designing, manufacturing and applying complete multiphase solutions. We
offer the broadest range of multiphase products on the market, allowing us to provide the best fit for purpose solutions.

MULTIPHASE TRANSFER PUMP (MTP)

Rotating Right’s MTP is a duplex, double-acting piston


pump that is capable of handling up to 250,000 BOEPD
of water, oil and gas mixtures. Our pump can handle up
to 99.5% Gas Volume Fraction (GVF) continuously, it can
operate at 100% GVF intermittently. This pump can be
designed up to 700 PSI differential pressure and up to
1,440 PSIG working pressure. Our design enables the,
pump to operate at a very low speed; less than 15 RPM
as well as handle solids, high temperatures and high
amounts of H2S. Our housing, pistons and liners can be
made from a variety of materials to suit any pumping
application. The shaft sealing is a practical and simple
design that is used on critical wells globally.

MULTIPHASE PROGRESSIVE
CAVITY PUMP
Our knowledge of multiphase pumping supports our ability to recommend the equipment best suited for the application.
Progressive cavity pumps offer versatility and can be used in almost all branches of industry. Their pumping capabilities range
from pumping low-viscous to high-viscous media with or without solids with differential pressures up to 350 psig with a flow rate
below 150,000 BOEPD per pump. They can also be supplied
with various rotor/stator geometries. With proper applica-
tion, the progressive cavity pump allows for smoother
operation, improved efficiency and increased service life
making them the most cost effective form of multiphase
pumping available.

MULTIPHASE TWIN SCREW PUMP

Twin screw pumps were first tested for use in multiphase applications in 1989 and are one of the most widely used type of pump
for these applications. We offer twin screw multiphase packages that cover a range of 10,000-170,000 BOEPD at up to 750 psi
differential pressure.

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ARTIFICIAL LIFT
Unique plug-in connector to simplify installation RECIPROCATING ELECTRIC
SUBMERSIBLE PUMP (RESP)
With Rotating Right's RESP, a linear motor replaces both
pump jack and sucker rods to drive a reciprocating pump
end to lift production to surface. The pump and linear motor
are run on the end of tubing with power cable from surface
banded to tubing as in conventional ESP installations. The
Smooth Operator controller energizes the motor only when
travelling up or down and the motor is off between strokes
which saves energy. The stroke rate is highly adjustable and
the entire system can be monitored and controlled
Close valve spacing to remotely. This is a revolutionary improvement over the
maximize compression RESP motor & pump conventional reciprocating pump technology used in the
industry for over a century.

JET PUMP

With jet pump systems, a well’s own


produced oil or water is recycled to use as the
power fluid. Specific surface and subsurface
equipment is essential for a complete
system. The subsurface jet pump is what
transfers energy and momentum, mixing the
power fluid with the well fluid to produce the
combined fluid to the surface. In order to
condition, clean and pressurize the power
fluid, well-designed and manufactured
surface equipment is required.

ELECTRICAL
MOTORS
We utilize quality products that meet or exceed the highest
international standards and specifications in all of our solutions. As with pumps, our status as an OEM gives us access to a wide
range of high quality electric motors from a global manufacturing base which allows us to select motors that provide the most value
for our customers.

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VARIABLE FREQUENCY DRIVES (VFD)
We believe that using a VFD for motor control increases flexibility, provides more options for automation and improves motor life.
Our experience in using VFDs in many different applications gives us the knowledge to ensure that the complete system will oper-
ate smoothly and trouble free in the application and environment it was designed for.

Advantages of using VFD


• Increase efficiency of AC Motor
• Lower in-rush current of AC Motor (Soft Start)
• Lower mechanical stress on AC Motor and process
• Energy Savings on Variable Torque Loads (Centrifugal Fans or Pumps)
• Eliminate need for throttling valves or dampeners and reduces maintenance costs
• Extended equipment life
• Process improvement in acceleration, flow, monitoring, pressure, speed, temperature, tension & torque
• Single to three phase conversion
• Flexibility to run multiple motors with one VFD

SMOOTH OPERATOR

Advanced monitoring and Control


Rotating Right's Smooth Operator is our solution to providing intelligent
control with programmable logic to all of the enhanced oil recovery systems
that we engineer and manufacture. We have given our customers the ability
to have 24/365 monitoring of conditions equipment reducing human interven-
tion. The Smooth Operator Controller can be programmed to monitor and
control motor speed, discharge pressure and flow rates, pump vibration,
thrust load on thrust chamber, bearing and oil temperatures and intake
pressure and flow rates. It effectively monitors for conditions that could result
in costly catastrophic failures and will shut down equipment before it occurs.
The user friendly graphical display enables operators to monitor and program
the system operation locally or the system can be accessed remotely via
SCADA.

Features and Benefits:


• Automation of systems
• Continuously monitors pump conditions and shuts down pump if adverse
conditions are detected
• Touchscreen display provides HMI (Human Machine Interface) for local control,
analysis and configuration
• Continuous logging and monitoring of all on-site equipment. Minimum 60 days
historical data
• Optional remote monitoring and control. Exceptions/alarms may be immediately
transmitted to an operator's cell phone or email
• Three levels of password-protected security
• Easily customizable User Interface Screens
• Graphing and trending module for quick, at-a-glance performance analysis
• Convenient configuration upload/download via USB
• Feature enhancement via automated USB firmware upload
• Optional Asset Management Module to track and manage your remote assets

P9
ACCESSORIES
Rotating Right offers a full line of accessories to ensure long, trouble free and safe operation of your pumping systems.

FILTRATION SYSTEMS

We provide a variety of filters including bag filters,


cartridge filters, media filtration and disposable
filters. Each of our filtration products are available as
single units or complete skid-mounted high or low
pressure filter packages.

PULSATION EQUIPMENT

The application of pulsation equipment helps


provide optimal results for many pumping
systems, our distribution access to many makes
of pulsation equipment allows us to supply the
most efficient.

INSTRUMENTATION

Whether it is a simple pressure gauge or a fit for application pressure


control valve, Rotating Right’s experience with pumping solutions,
allows us to work with industry leaders of instrumentation and controls
to create a system that meets every requirement.

• Vibration Shock Switches & Transmitters


• Liquid Level Gauges, Switches & Transmitters
• Pressure Safety Valves & Pressure Relief Valves
• Pressure Switches & Transmitters
• Flow, Pressure and Level Control Valves
• Flow Meters (turbine, coriolis & mass)
• Temperature Switches, Thermowells & Transmitters

P10
SERVICE
At Rotating Right, we believe that our commitment to the full circle approach to servicing the equipment we supply is what differ-
entiates us the most from our competition. Decades of combined pumping experience allows us to offer the proper product for
the application and effective technical and troubleshooting assistance when needed. We offer field experts on call with fully
equipped mobile field service units available 24 hours a day, 7 days per week for support and service.

We use the Service Manager program for accurate record keeping and data storage to provide our customer and our team with a
detailed summary of all historical maintenance and service performed on their equipment.

As a company, Rotating Right is committed to support our customers


through installation, maintenance and start-up of systems. We offer
annual maintenance contracts as an option to keep everything running
smoothly. We carry a range of high quality parts in our inventory to
ensure efficient replacement if needed.

Rotating Right offers a reciprocating positive displacement pump


diagnostic service with direct readout of pump performance and piping
system response to determine the root cause of any reciprocating pump
system problem.

Our service technicians follow strict quality control procedures for every
pump repair, recondition and overhaul. The use of consistent and reliable
re-manufacturing techniques ensure the equipment is returned to back to
you in “like new” condition.

PARTS INVENTORY

Rotating Right provides a wide range of replacement parts for


any pumping system. Our inventory includes plungers, pack-
CERTIFICATIONS
ing, stuffing boxes, valves, bearings, crankshafts, connecting
rods, impellers, shafts, mechanical seals, rotors, stators, flex
joints, gaskets and seals.
The Pressure Equipment
Safety Authority

Special Boiler Operator Certificate of Competency

ISO 9001:2008
Registration No. 1371

866.707.7867 (Toll Free)


05.2014

6120 Davies Road www.rotatingright.com


Edmonton, AB Phone: 780.485.2010
T6E 4M9 Fax: 780.485.193

Edmonton Calgary Drayton Valley

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