Woodward EasyGen 300
Woodward EasyGen 300
Woodward EasyGen 300
easYgen-300
Genset Control
Operation Manual
Software Version starting from 2.0008
Manual 37218C
Manual 37218C easYgen-300 Series - Genset Control
WARNING
Read this entire manual and all other publications pertaining to the work to be performed before install-
ing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions.
Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtempera-
ture, or overpressure, where applicable) shutdown device(s), that operates totally independently of the
prime mover control device(s) to protect against runaway or damage to the engine, turbine, or other ty-
pe of prime mover with possible personal injury or loss of life should the mechanical-hydraulic gover-
nor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s), or
the controlled device(s) fail.
Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical,
or other operating limits may cause personal injury and/or property damage, including damage to the
equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within
the meaning of the product warranty thereby excluding warranty coverage for any resulting damage,
and (ii) invalidate product certifications or listings.
CAUTION
To prevent damage to a control system that uses an alternator or battery-charging device, make sure
the charging device is turned off before disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent dam-
age to these parts.
• Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.
• Do not touch the components or conductors on a printed circuit board with your hands or with
conductive devices.
OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify that you
have the latest revision, be sure to check the Woodward website:
http://www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at:
http://www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the latest
copy.
Important definitions
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.
NOTE
Provides other helpful information that does not fall under the warning or caution categories.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be
correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
© Woodward
All Rights Reserved.
Revision History
Content
Illustrations
Figure 1-2: Functional overview................................................................................................................................................ 9
Figure 4-1: Housing - panel cut-out......................................................................................................................................... 13
Figure 5-1: Wiring diagram - easYgen-320 ............................................................................................................................. 15
Figure 5-2: Wiring diagram - easYgen320X............................................................................................................................ 16
Figure 5-3: Wiring diagram - easYgen350 .............................................................................................................................. 17
Figure 5-4: Wiring diagram - easYgen350X............................................................................................................................ 18
Figure 6-1: easYgen-300 back view - terminal arrangement ................................................................................................... 19
Figure 6-2: Power supply......................................................................................................................................................... 20
Figure 6-3: Charging alternator input/output ........................................................................................................................... 20
Figure 6-4: Voltage measuring - generator 3Ph 4W ................................................................................................................ 22
Figure 6-5: Voltage measuring - generator 3Ph 3W ................................................................................................................ 22
Figure 6-6: Voltage measuring - generator 1Ph 3W ................................................................................................................ 22
Figure 6-7: Voltage measuring - generator 1Ph 2W, phase-neutral ......................................................................................... 23
Figure 6-8: Voltage measuring - generator 1Ph 2W, phase-phase ........................................................................................... 23
Figure 6-9: Voltage measuring - mains 3Ph 4W...................................................................................................................... 24
Figure 6-10: Voltage measuring - mains 3Ph 3W.................................................................................................................... 24
Figure 6-11: Voltage measuring - mains 1Ph 3W.................................................................................................................... 24
Figure 6-12: Voltage measuring - mains 1Ph 2W.................................................................................................................... 25
Figure 6-13: MPU - principle overview................................................................................................................................... 26
Figure 6-14: MPU input........................................................................................................................................................... 26
Figure 6-15: Minimum required input voltage depending on frequency ................................................................................. 26
Figure 6-16: Discrete inputs - alarm/control input - positive signal ....................................................................................... 27
Figure 6-17: Discrete inputs - alarm/control input - negative signal....................................................................................... 28
Figure 6-18: Discrete inputs - alarm/control inputs - operation logic ...................................................................................... 28
Figure 6-19: Relay outputs ...................................................................................................................................................... 29
Figure 6-20: Interfaces - overview........................................................................................................................................... 30
Figure 6-21: Interfaces - CAN bus........................................................................................................................................... 31
Figure 6-22: Interfaces - CAN bus - wiring of shielding ......................................................................................................... 31
Figure 6-23: Interfaces - CAN bus topology............................................................................................................................ 31
Figure 7-1: Front panel and display ......................................................................................................................................... 33
Figure 7-2: 6 digit 7 segment LED display.............................................................................................................................. 35
Figure 7-3: J1939 fault display ................................................................................................................................................ 40
Figure 7-4: Additional alarm display ....................................................................................................................................... 42
Figure 8-2: Discrete input DI1 - oil pressure ........................................................................................................................... 60
Figure 8-3: Starting procedure ................................................................................................................................................. 60
Figure 8-4: Charging alternator input/output ........................................................................................................................... 62
Figure 8-5: AMF application with engine released signal ....................................................................................................... 64
Figure 9-1: Configurable display flags .................................................................................................................................... 67
Figure 9-2: Flag configuration default ..................................................................................................................................... 68
Figure 9-3: Flag configuration custom..................................................................................................................................... 68
Figure 10-1: Voltage/frequency hysteresis .............................................................................................................................. 80
Figure 10-2: Configurable display flags .................................................................................................................................. 95
Figure 11-1: GetEventLog - interface configuration................................................................................................................ 97
Figure 11-2: GetEventLog - event logger content ................................................................................................................... 98
Figure 13-4: Paper strips........................................................................................................................................................ 106
Tables
Table 1-1: Manual - overview.................................................................................................................................................... 8
Table 2-1: easYgen series 300 product features....................................................................................................................... 11
Table 4-1: Housing - panel cut-out .......................................................................................................................................... 13
Table 6-1: Power supply - terminal assignment....................................................................................................................... 20
Table 6-2: Charging alternator input/output - terminal assignment ......................................................................................... 20
Table 6-3: Voltage measuring principles ................................................................................................................................. 21
Table 6-4: Voltage measuring - terminal assignment - generator voltage................................................................................ 23
Table 6-5: Voltage measuring - terminal assignment - mains voltage ..................................................................................... 25
Table 6-6: MPU - terminal assignment .................................................................................................................................... 26
Table 6-7: Discrete input - terminal assignment - alarm/control input - positive signal .......................................................... 27
Table 6-8: Discrete input - terminal assignment - alarm/control inputs - negative signal........................................................ 28
Table 6-9: Relay outputs - terminal assignment, part 1 ........................................................................................................... 29
Table 6-10: Interfaces - connection overview.......................................................................................................................... 30
Table 6-11: Maximum CAN bus length................................................................................................................................... 32
Table 7-1: Display - default operating value............................................................................................................................ 36
Table 7-2: Display of operating values .................................................................................................................................... 38
Table 7-3: J 1939 messages ..................................................................................................................................................... 40
Table 7-4: DM1/DM2 error message composition .................................................................................................................. 41
Table 7-5: Alarm classes.......................................................................................................................................................... 42
Table 7-6: Alarm messages...................................................................................................................................................... 44
Table 7-7: Configuration displays............................................................................................................................................ 47
Table 7-8: Display hierarchy ................................................................................................................................................... 47
Table 8-1: Functional description - Overview ......................................................................................................................... 48
Table 8-1: Discrete input DI1 - oil pressure............................................................................................................................. 60
Table 10-1: Relay outputs - list of configurable parameters .................................................................................................... 91
Table 11-1: Event logger - operation states ............................................................................................................................. 98
Table 13-1: Conversion factor: temperature .......................................................................................................................... 103
Table 13-2: Conversion factor: pressure ................................................................................................................................ 103
Table 13-3: Conversion chart: wire size ................................................................................................................................ 103
Chapter 1.
General Information
Related Documents
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Type English German
easYgen-300 Series
easYgen-300 – Manual this manual Ö 37218 -
Additional Manuals
LeoPC1 – User Manual 37146 GR37146
PC program for configuration, parameter visualization, remote control, data logging, language upload, alarm and user management,
and event recorder management. This manual describes the use of LeoPC1 software.
LeoPC1 – Engineering Manual 37164 GR37164
PC program for configuration, parameter visualization, remote control, data logging, language upload, alarm and user management,
and event recorder management. This manual describes the programming of LeoPC1 software.
Table 1-1: Manual - overview
Update Information
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The software version may be checked using the PC configuration tool LeoPC1 (refer to the LeoPC1 manual for
more information). The software version is indicated in the Versions section of the Parameterize screen under the
last parameter "Program version".
Revision C of this manual 37218 reflects the update from Software Version 2.0007 to 2.0008. This includes the
following new functionality:
• Self-acknowledgement of mains phase rotation monitoring may now be enabled (refer to Monitoring:
Mains on page 79)
Revision B of this manual 37218 reflects the update from Software Version 2.0006 to 2.0007. This includes the
following new functionality:
The parameters HMI Password (refer to Password on page 74) and Commissioning code level (refer to Codes on
page 94) are new and not contained in Software Version 2.0006.
Overview
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The easYgen-300 Series generator set controller provides the following functions:
• Genset control
• Engine and generator protection
• Engine data measurement -
o including oil pressure and temperature, coolant temperature, battery voltage, speed,
service hours, etc.
• Generator voltage measurement
• Engine crank sequencing
• Alarm display with circuit breaker trip and engine shutdown
• AMF (automatic mains failure) standby genset control with automatic engine start on a mains failure
detection and open transition breaker control
• CAN bus communications to engine controllers
• Password protected configuration
easYgen -xxx
Option
[ ] no option
[X] = option X (MPU and CAN capable)
Model
[300] = Series
[320] = Model '320' (1 circuit breaker [GCB])
[350] = Model '350' (2 circuit breakers [GCB&MCB])
Type
Examples:
EASYGEN-320 (standard easYgen-320 with generator circuit breaker)
EASYGEN-350X (standard easYgen-350 with generator and mains circuit breaker, MPU input & CAN inter-
face)
Intended Use The control unit must only be operated as described in this manual. The prerequisite for a proper
and safe operation of the product is correct transportation, storage, and installation as well as careful operation
and maintenance.
NOTE
This manual has been developed for a unit fitted with all available options. Inputs/outputs, functions,
configuration screens and other details described, which do not exist on your unit may be ignored.
The present manual has been prepared to enable the installation and commissioning of the unit. Be-
cause of the large variety of parameter settings, it is not possible to cover every possible combination.
The manual is therefore only a guide. In case of incorrect entries or a total loss of functions, the default
settings can be taken from the enclosed list of parameters.
Chapter 2.
easYgen Series 300 Overview
The easYgen Series 300 consists of four models which are intended for different applications and requirements.
This manual covers all available versions of the easYgen Series 300. Please take information about the differ-
ences between the units from this section.
NOTE
Some parameters of the easYgen-300 series can only be configured using the Direct Configuration Ca-
ble DPC (P/N 5417-557) and a notebook/PC with the software LeoPC1. These parameters are indicated
with an L in the parameter description under Parameters starting from page 69 and can not be config-
ured at the unit directly.
The configuration with LeoPC1 via the DPC is described under Configuration Using the PC on page 66.
The DPC is not part of the easYgen-300 shipment and sold separately (P/N 5417-557).
Chapter 3.
Electrostatic Discharge Awareness
All electronic equipment is static-sensitive, some components more than others. To protect these components
from static damage, you must take special precautions to minimize or eliminate electrostatic discharges.
1. Before performing maintenance on the electronic control, discharge the static electricity on your body to
ground by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).
2. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electric char-
ges as much as synthetics.
3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cup holders, cigarette
packages, cellophane wrappers, vinyl books or folders, plastic bottles, and plastic ash trays) away from
the control, the modules, and the work area as much as possible.
• Ensure that the device is completely de-energized (all connectors must be disconnected).
• Do not touch the electrical conductors, connectors, or components with conductive devices with your
hands.
• When replacing a PCB, keep the new PCB in the protective antistatic bag it comes in until you are
ready to install it. Immediately after removing the old PCB from the control cabinet, place it in the
protective antistatic bag.
CAUTION
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.
NOTE
The unit is capable to withstand an electrostatic powder coating process with a voltage of up to 85 kV
and a current of up to 40 µA.
Chapter 4.
Housing
158 136
136 40
158
Installation
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For installation into a door panel, proceed as follows:
1. Panel cut-out
Cut out the panel according to the dimensions in Figure 4-1.
2. Remove terminals
Loosen the wire connection terminal screws on the back of the unit and
remove the wire connection terminal strips if required (1).
1
7. Reattach terminals
Reattach the wire connection terminal strips (1) and secure them with the
side screws. 1
Note: If the gasket is damaged, it needs to be replaced. Use only the original gasket kit (P/N 3050-1057) for re-
placement.
Chapter 5.
Wiring Diagrams
Battery
1
2
The socket for the PC configuration
is situated on the back of the item.
This is where the DPC
has to be plugged in.
not connected 7
not connected 6
not connected 5
N L3 L2 L1
Common 15
DI1 Oil pressure 16
DI2 Coolant temperature 17
DI3 Remote start 18
DI4 free programmable 19
DI5 Reply GCB / free progr. 20
8 GCB
GCB close (relay 2)
9
(genset control)
Generator voltage L1 33
not connected 34 N L3 L2 L1
Generator voltage N 35
not connected 10
G
B+
Common 11 Auxiliary
Free programmable (relay 4) 12 alternator
D+
Fuel relay (relay 5) 13
Crank (relay 6) 14
easygen 320
Engine
Battery
1
2
The socket for the PC configuration
is situated on the back of the item.
This is where the DPC
has to be plugged in.
not connected 7
not connected 6
not connected 5
N L3 L2 L1
Common 15
DI1 Oil pressure 16
DI2 Coolant temperature 17
DI3 Remote start 18
DI4 free programmable 19
DI5 Reply GCB / free progr. 20
8 GCB
GCB close (relay 2)
9
Generator voltage L3 29
not connected 30
Generator voltage L2 31
not connected 32
easygen 320 X (genset control)
Generator voltage L1 33
not connected 34 N L3 L2 L1
Generator voltage N 35
not connected 36
not connected 10
G
B+
Common 11 Auxiliary
Free programmable (relay 4) 12 D+ alternator
MPU + 37
MPU - 38
CAN-L 39
ECU
CAN-H 40
Subject to technical mocifications. 2004-09-21 | easYgen-300 Wiring Diagram eYg300ww-0439-ap.skf
Battery
1
2
The socket for the PC configuration
is situated on the back of the item.
This is where the DPC
has to be plugged in. N L3 L2 L1
Mains voltage L3 21
not connected 22
Mains voltage L2 23
not connected 24
Mains voltage L1 25
not connected 26
Mains voltage N 27
not connected 28
7
MCB open (relay 1) 6 MCB
5
N L3 L2 L1
Common 15
DI1 Oil pressure 16
DI2 Coolant temperature 17
DI3 Remote start 18
DI4 Reply MCB / free progr. 19
DI5 Reply GCB / free progr. 20
8 GCB
GCB close (relay 2)
9
not connected 29
not connected 30
not connected 31
not connected 32
(genset control)
Generator voltage L1 33
not connected 34 N L3 L2 L1
Generator voltage N 35
Engine
Battery
1
2
The socket for the PC configuration
is situated on the back of the item.
This is where the DPC
has to be plugged in. N L3 L2 L1
Mains voltage L3 21
not connected 22
Mains voltage L2 23
not connected 24
Mains voltage L1 25
not connected 26
Mains voltage N 27
not connected 28
7
MCB open (relay 1) 6 MCB
5
N L3 L2 L1
Common 15
DI1 Oil pressure 16
DI2 Coolant temperature 17
DI3 Remote start 18
DI4 Reply MCB / free progr. 19
DI5 Reply GCB / free progr. 20
8 GCB
GCB close (relay 2)
9
Generator voltage L3 29
not connected 30
Generator voltage L2 31
not connected 32
easygen 350 X (genset control)
Generator voltage L1 33
not connected 34 N L3 L2 L1
Generator voltage N 35
not connected 36
MPU + 37
MPU - 38
CAN-L 39
ECU
CAN-H 40
Subject to technical mocifications. 2004-09-21 | easYgen-300 Wiring Diagram eYg300ww-0439-ap.skf
Chapter 6.
Connections
NOTE
The wire sizes in the following chapter are indicated in square millimeters. Please refer to Conversion
Chart: Wire Size on page 103 to convert the sizes to AWG.
Terminal Arrangement
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20 19 2 1
upper terminal strip
configuration plug
only
[320X], [350X]
lower terminal strip
21 22 }
35 36 39 40
Power supply
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6.5 to 32.0 Vdc
2
Power supply
0 Vdc
1
Figure 6-2: Power supply
For a proper operation of the device, a minimum initial voltage of 10.5 Vdc is necessary when switching on the
easYgen. After this, a continuous operating voltage between 6.5 and 32 Vdc is possible to operate the easYgen
safely. The control unit is capable of handling voltage drops to 0 V for a maximum of 10 ms.
CAUTION
Ensure that the engine will be shut down by an external device in case the power supply of the
easYgen-300 control unit fails. Failure to do so may result in damages to the equipment.
Charging Alternator
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CAUTION
Terminal 3 must be used for charging voltages exceeding 16 Volts. Connecting the terminals 3 and 4
incorrectly, may result in damage to the unit.
NOTE
The charging alternator D+ acts as an output for pre-exciting the charging alternator during engine
start-up only. During regular operation, it acts as an input for monitoring the charging voltage. Refer to
Firing Speed Detection on page 61 for more information.
Voltage Measuring
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The easYgen-300 series allows the use of different voltage measuring methods for generator and mains voltage
depending on the model. These are described in the following text.
Measuring Description
method
Measurement is performed phase-neutral (WYE connected system). Phase voltages and
neutral conductor must be connected for proper calculation. The measurement, display
and protection are adjusted according to the rules for WYE or delta connected systems.
3Ph 4W Monitoring refers to the following voltages:
• VL12, VL23, and VL31, or
• VL1N, VL2N, and VL3N.
Measurement is performed for single-phase systems. The measurement, display and pro-
tection are adjusted according to the rules for single-phase systems. Monitoring refers to
1Ph 2W
the following voltages:
• VL1N.
Measurement is performed for single-phase systems. The measurement, display and pro-
tection are adjusted according to the rules for single-phase systems. Monitoring refers to
1Ph 3W
the following voltages:
• VL1N, VL3N.
The above described voltage measuring methods are shown with appropriate wiring examples for the different
models for generator and mains voltage measuring in Figure 6-4 to Figure 6-12.
NOTE
Please note that not all measuring methods can be performed with all models of the easYgen-300 se-
ries. The methods of measurement are indicated in the wiring diagrams for the respective models.
NOTE
LeoPC1 and a DPC cable (Revision B, P/N 5417-557) are required to configure the voltage measuring
methods for all versions of the easYgen-300 series.
G
L2
L3
N
29 31 33 35
L3 L2 L1 N
Generator voltage 3Ph 4W
easYgen 320X & 350X
29 31 33 35
L3 L2 L1 N
Generator voltage 3Ph 3W
easYgen 320X & 350X
29 31 33 35
L3 L2 L1 N
Generator voltage 1Ph 3W
easYgen 320X & 350X
N
G N
G
29 31 33 35 29 31 33 35
L3 L2 L1 N L3 L2 L1 N
Generator voltage 1Ph 2W Generator voltage 1Ph 2W
easYgen 320 & 350 easYgen 320X & 350X
L2
G
29 31 33 35
L3 L2 L1 N
Generator voltage 1Ph 2W
eYg 320, 320X, 350 & 350X
NOTE
If you select to perform a phase-phase voltage measuring, the display is still indicating a phase-neutral
voltage since the voltage is measured between terminal 33 (L1) and 35 (N).
However, if the Generator rated voltage (Parameter 11) is configured correctly, the displayed value is
the correct phase-phase voltage value.
21 23 25 27
L3 L2 L1 N
Mains voltage 3Ph 4W
easYgen 350 & 350X
21 23 25 27
L3 L2 L1 N
Mains voltage 3Ph 3W
easYgen 350X
21 23 25 27
L3 L2 L1 N
Mains voltage 1Ph 3W
easYgen 350X
21 23 25 27
L3 L2 L1 N
Mains voltage 1Ph 2W
easYgen 350X
Sensor
to
Pickup
input
Shield
24 V
37
Pickup input
< 1,0 V 38
NOTE
The shield of the MPU connection cable must be connected on one side to a ground terminal of the
cabinet near the easYgen. The shield must not be connected at the MPU side of the cable.
NOTE
The input frequency of the MPU must be limited to 14 kHz.
12000
[mVrms]
10000
8000
6000
4000
2000
[kHz]
0
0,1 1 10 100
Discrete Inputs
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Discrete Inputs: Bipolar Signals
The discrete inputs are galvanically isolated allowing for a bipolar connection. The discrete inputs are able to
handle positive or negative signals.
NOTE
All discrete inputs must use the same polarity, either positive or negative signals, due to the common
ground.
16 15
Discrete input 1
6.5 to 32.0 Vdc
Discrete input 2
17
6.5 to 32.0 Vdc
18 Discrete input 3
6.5 to 32.0 Vdc
Discrete input 4
19
NOTE
The parameter "Ignore CB reply" (described on page 71) may only be configured via LeoPC1.
16 15
Discrete input 1
GND
Discrete input 2
GND
17
Discrete input 3
GND
18
Discrete input 4
GND
19
Discrete input 5
GND
20
Figure 6-17: Discrete inputs - alarm/control input - negative signal
The N.O. or N.C. contacts may be connected to the signal terminal or to the ground terminal of the discrete input.
See previous chapter Discrete Inputs: Bipolar Signals on page 27 for details.
Vdc (GND)
Discrete input (N.O.)
GND (Vdc)
Vdc (GND)
Discrete input (N.C.)
GND (Vdc)
Figure 6-18: Discrete inputs - alarm/control inputs - operation logic
For the easYgen-300 series, the discrete inputs 1-3 are configured to a factory default and cannot be changed.
The discrete inputs 4 and 5 are freely configurable depending on the parameter "Ignore CB reply". If this pa-
rameter is set to "YES", the discrete inputs are freely configurable, and the operation logic may be configured ei-
ther to N.O. or N.C.
NOTE
The parameter "Ignore CB reply" (described on page 71) may only be configured via LeoPC1.
Relay Outputs
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The easYgen series 300 provides up to six (6) galvanically isolated relay outputs. Some relay outputs have fixed
assignments and cannot be configured.
B A
Relay output
N/ external device
A B Type Ø
Relay output [R1]
5/6 7 Command: open MCB fixed 2.5 mm²
[350], [350X]
The conditions, which may be assigned to the relay outputs R3 [350], [350X] and R4 are listed in Table 10-1:
Relay outputs - list of configurable parameters on page 91 (refer to Relay Outputs on page 90). If a signal is se-
lected for an easYgen version without this feature, the relay will not be triggered.
Interfaces
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Overview
PC / Laptop
easYgen
CAN bus
[320X], [350X]
ECU
#3
CAN bus
NOTE
The DPC cable (P/N 5417-557) is intended for service operation only. Do not operate the easYgen-300
with the DPC plugged into the unit during regular operation.
NOTE
The CAN interface is only used for the visualization of J1939 data from the ECU.
Wiring
39 CAN-L
Shielding
Shield
CAN-L 39 CAN-L Interface
easYgen
CAN-H 40 CAN-H CAN bus
0.01 µF
1 MOhm
400 Vac
Please note that the CAN bus must be terminated at each end of the bus! Figure 6-23 is a topology of the CAN
bus with the termination resistors installed.
~60 Ohms
10 ~ 100 nF Termination Termination
resistor resistor
CAN-H
CAN-L
CAN-H
GND
CAN-H
GND
CAN-L
CAN-L
~60 Ohms
Note: Note:
We recommend for very critical EMC The termination has to be
conditions (many noise sources with performed with a resisitance,
high noise levels) and high transmission which corresponds to the
rates to use the "Split Termination impedance of the used cable
Concept", i.e. dividing the termination (e.g 120 Ohms)
resistor into 2x60 Ohms with a center tap
connected to ground via a capacitor easYgen
of 10 - 100 nF. CAN bus CAN bus CAN bus
If no data is transmitted on the CAN bus, check the following for common CAN bus communication problems:
• T structure bus is utilized (stub-end feeders or branch lines are not recommended)
• CAN-L and CAN-H are interchanged
• Not all devices on the bus are using identical Baud rates
• Terminating resistor(s) is/are missing
• Incorrect baud rate (too high) for length of CAN bus
• The CAN bus cable is co-routed with power cables
Woodward recommends the use of twisted-pair cables for the CAN bus (i.e.: Lappkabel Unitronic LIYCY (TP)
2×2×0.25, UNITRONIC-Bus LD 2×2×0.22).
The maximum length of the communication bus wiring is dependent on the configured Baud rate. Refer to Table
6-11 for the maximum bus length (Source: CANopen; Holger Zeltwanger (Hrsg.); 2001 VDE VERLAG GMBH,
Berlin und Offenbach; ISBN 3-8007-2448-0).
The maximum specified length for the communication bus wiring might not be achieved if poor quality wire is
utilized, there is high contact resistance, or other conditions exist. Reducing the baud rate may overcome these is-
sues.
NOTE
Please note that the configuration via the direct configuration cable DPC (P/N 5417-557) is possible
starting with Revision B (first delivered July 2003). If you have an older model please contact technical
sales.
NOTE
The connection cables delivered with the DPC must be used to connect between the control unit and
the computer to ensure a proper function of the easYgen. Utilization of an extension or different cable
types for the connection between easYgen and DPC can result in a malfunction of the easYgen. This
may possibly result in damage to components of the system. If an extension of the data connection
line is required, only the serial cable between DPC and notebook/PC may be extended.
Unplug the DPC after configuration to ensure a safe operation!
Chapter 7.
Operation and Navigation
Figure 7-1 illustrates the front panel/display which includes push-buttons, LEDs and the alphanumerical 7 seg-
ment LED display. A short description of the front panel is given below.
NOTE
This push-button is ALWAYS enabled and will stop the engine when pressed.
1 2 3 Push-buttons
4 5 6
7 8 The push buttons on the front panel are assigned to fixed functions of the unit.
9 10 11 12 LEDs
13 14 15 16
17 The LEDs indicate operating states of the unit and alarm messages. The right LED indicates
that alarm messages are present in the unit.
This alphanumerical display is used to display all measured values, operating parameters, and
alarm messages. A description of this display is detailed later in this manual.
buttons simultaneously.
the current state of the breaker and the control unit being in manual operation mode. This button is disabled
in automatic operation mode.
• The Start/Stop Engine button 5 will start and stop the engine when the control unit is in manual opera-
tion mode. This button is disabled when the control unit is in automatic operation mode.
• The Stop button 6 is always enabled and when pressed while in the automatic mode will shut the en-
gine down after the configured cool down period has expired. Pressing this button twice will shutdown the gen-
set immediately.
• Active alarm messages may be acknowledged with the Alarm button 2 . Alarm conditions are indicated
rameters 00 - HMI Password, 01 - Time until horn reset and 72 - Display level are visible without entering a
password. In order to display the other parameters, the correct password must be entered in the Parameter 00 -
HMI Password. Pressing the Scroll button 1 will display the various parameters that may be changed. The
displayed values for the parameters may be changed by pressing the 7 and 8 buttons (a detailed de-
scription of the parameters begins on page 69 of this manual). If the operator presses and holds these buttons, the
rate of change for the value will increase. After the parameter has been adjusted to the desired value, enter it into
the control unit by pressing the Scroll button 1 once. After a parameter has been changed and entered into
the control unit, the operator may advance to the next parameters by pressing the Scroll button 1 a second
time. To exit the configuration mode, press the Scroll 1 and Alarm 2 buttons simultaneously again.
The values are displayed numerically, while the engineering unit, source, and phase are coded in the seven-
segment display 18 if applicable. See the example below:
• The first digit (counted from left) indicates what is being measured, (mains, engine, or generator). The top
horizontal segment indicates mains, the middle horizontal segment indicates engine, and the bottom hori-
zontal segment indicates generator.
• The second digit indicates the measured phase. The top segment indicates L1, the middle horizontal seg-
ment indicates L2, and the bottom horizontal segment indicates L3. If only one line is displayed for phase
measurement, a phase to neutral measurement is displayed. If two lines are displayed, a phase to phase
measure ment is shown.
• Digits 3-6 indicate what the measured value of the displayed parameter is.
• The indicators located at the top left of the first four digits of the display indicate the engineering unit of
measure to be utilized. The indicators are assigned the following engineering units of measure.
o Digit 1: Operating hours [h]
o Digit 2: Revolutions [rpm]
o Digit 3: Frequency [Hz]
o Digit 4: Voltage [V]
With this information, the example in the figure above reads as follows:
Voltage at generator between phase L2 and N is at 235.0 volts
Digit 1: Generator
Digit 2: Measurement between phase L2 and N
Digits 3 to 6: Numerical value 235.0
Indicator at digit 4: Voltage [V]
Digits 5 and 6 of the display are used to display eight different alarm states. The upper and lower vertical seg-
ments are used to indicate the various alarm states. Refer to Alarm Messages on page 40 for the description of
the alarm messages.
For customization of your easYgen-300 front using the paper strips, refer to Front Customization on page 106.
© Woodward Page 35/123
Manual 37218C easYgen-300 Series - Genset Control
Voltage and CB position Voltage measuring Default operating value [320] [320X] [350] [350X]
Generator voltage present 1Ph 2W or 1Ph 3W Generator voltage V1N 9 9 9 9
GCB is closed 3Ph 3W or 3Ph 4W Generator voltage V12 --- 9 --- 9
Mains voltage present 1Ph 2W or 1Ph 3W Mains voltage V1N --- --- --- 9
MCB is closed 3Ph 3W or 3Ph 4W Mains voltage V12 --- --- 9 9
Table 7-1: Display - default operating value
If none of the conditions in Table 7-1 is fulfilled, the generator voltage V12 is displayed according to the order in
Table 7-2.
NOTE
The operating value display depends on the set display level (refer to Parameter 72 on page 94).
the parameters are displayed in the order shown below (some parameters will not display if the related function is
disabled or not available on the control unit):
If the Scroll button 1 is pressed again, the display returns to the default operating value (refer to Default
Operating Value Display on page 36). The display automatically returns after 180 seconds to the default operat-
ing value being displayed if a button isn’t pressed.
NOTE
Only signals, which are present, will be displayed. If a signal is not sent to the control unit, the display
of this value is not shown. If the sent values exceed the specified range, the displayed value is not de-
fined.
The following J1939 messages can be displayed by the easYgen. The J1939 messages follow the operating val-
ues and can be viewed in the following order using the Scroll button 1 . The values are updated by pressing
the scroll button.
In case of a defective sensor or a broken wire the easYgen-300 displays four dashes instead of the J1939 value
following the respective J1939 identifier.
The above display shows that the engine oil pressure (identifier 9r) sensor is defective or the cable from the sen-
sor to the ECU is unplugged or broken. A defective sensor or a broken wire is also displayed in LeoPC1. The
display appearing in this case is described under J1939 Protocol Descriptions starting on page 104.
ror messages are present at the same time, the scrolling display of the DM1 error messages is displayed as long as
no alarm is present. If the scrolling display of the DM1 error messages is cleared by pressing the Alarm button
2 , the scrolling display of the DM2 error messages is displayed. If all scrolling displays are cleared, the op-
erating value display is active again. A scrolling display can only be cleared at least 10 seconds after the first oc-
currence. If DM1 error messages are not received anymore for at least 10 seconds they will be reset in LeoPC1.
The following content is visualized for DM1 and DM2 error messages:
• DM identifier DM1 (Data Memory 1) or DM2
• SPN number Suspect Parameter Number
• FMI number Failure Mode Identifier
• OC Occurrence Counter
The error messages are indicated by a scrolling display. The scrolling display starts with a header, displays the
single messages, and ends with an end marker. There are two separate scrolling displays for DM1 error messages
and DM2 error messages. A scrolling display is composed as follows:
The header is displayed left-justified in the 7-segement display for one second and then it starts to scroll. The
header and the first error message are separated by a blank. The four content elements of an error message are
separated by a dash. Individual error messages are separated by two blanks. The last error message and the end
marker are separated by two blanks. The end marker is displayed for one second. Then the scrolling display starts
again.
NOTE
The J1939 DM1 or DM2 error messages are only displayed in STOP operating mode.
You find detailed information about the J1939 protocol under J1939 Protocol Descriptions starting on page 104.
Alarm Messages
If the easYgen detects a fault condition, LED 14 starts to flash. The alarm message is displayed in the seven-
segment display 18 with a blinking "A" for alarm, an alarm number, and the respective alarm segment, if appli-
cable. The alarm may be acknowledged by pressing the Alarm button 2 . The flashing LED and "A" will
change to a continuously illuminated state and the relay will be reset. If more alarm conditions are present, the
operator may advance through the different alarm messages using the Scroll button 1 . By pressing the
Alarm button 2 again, the alarm may be cleared unless the fault condition is still present.
Figure 7-4 shows the additional alarm states using the vertical segments of the last two digits of the seven-
segment display 18 . The four top segments are pre-assigned with the alarms shown in Figure 7-4, but are freely
configurable via LeoPC1 for common alarms from a list of alarms located in Table 7-6. The customer-defined
paper strip label allows for a customized front display panel. The lower four segments are permanently assigned
to engine alarms (battery undervoltage (alarm no. 50A), engine over/underspeed (no. 20A/21A), oil pressure (no.
60A), and coolant temperature (no. 61A)).
Engine over-/underspeed
Oil pressure
Coolant overtemperature
The alarm messages are assigned to different alarm classes depending on their importance and required reaction.
You find more information about this under Alarm Classes on page 102. The following alarm classes exist:
NOTE
Discrete Inputs 4 & 5: If the parameter "Ignore Breaker Replies" (only changeable via LeoPC1) is set to
"YES", the discrete inputs for 4 and 5 are no longer control inputs. These discrete inputs may now be
used as freely configurable alarm inputs. All alarm classes may be configured for these discrete inputs.
Configuration Displays
The following parameters can be configured as described under Configuring the easYgen on page 35:
NOTE
The display automatically returns to the default operating value (refer to Default Operating Value Dis-
play on page 36) if a button isn’t pressed within 180 seconds.
Display Hierarchy
The display system refreshes if a button isn't pressed within 180 seconds. The initial display depends on the pres-
ence of alarm or error messages and the operating mode. The following display hierarchy applies:
Chapter 8.
Functional Description
Overview
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Application mode
{1 breaker open/close} {2 breakers open/close }
easYgen Version [320], [320X], [350], [350X] [350], [350X]
Operation Mode MAN AUTO MAN AUTO
Operate GCB
• close GCB
the BREAKER CONTROL push button
YES --- YES ---
(only if engine is running)
emergency power (AMF) --- --- --- YES
• open GCB
the STOP push button YES YES YES YES
the BREAKER CONTROL push button YES --- YES ---
emergency power (AMF) --- --- --- YES
an alarm (i.e. overvoltage) YES YES YES YES
Operate MCB
• open MCB
the BREAKER CONTROL push button --- --- YES ---
emergency power (AMF) --- --- --- YES
• close MCB
the STOP push button --- --- YES YES
the BREAKER CONTROL push button
--- --- YES ---
(only if mains are present)
emergency power (AMF) --- --- --- YES
Table 8-1: Functional description - Overview
• Application Mode (page 49): depends on the application; defines the number/function of the breakers.
• easYgen Version (page 11): indicates, which easYgen versions permit this application mode.
• Operating Mode (page 50): depends on the application; differs between STOP, MANUAL and AUTOMATIC modes.
Application Modes
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The most important features of the application modes are illustrated in the following. Please note that the 2
breaker application mode is only possible with the easYgen versions [350], and [350X].
G
S/S
Operating Modes
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Operating Mode STOP
NOTE
Selecting the operating mode STOP is not the same as an EMERGENCY STOP. In some cases the
easYgen will perform additional logic functions, such as an engine cool down period, before the en-
gine is stopped. It is recommended that an EMERGENCY STOP discrete input is utilized and pro-
grammed as a class F alarm (only configurable via LeoPC1).
In the STOP operating mode neither the engine or the power circuit breakers can be operated. The
following occurs if operating mode STOP has been selected while…
NOTE
You find an overview about the buttons, LEDs and the seven-segment display under Operation and
Navigation on page 33.
In the MANUAL operating mode (AUTO - MANUAL button 3 ) the engine and the power circuit
breakers are operated via the BREAKER CONTROL button 4 . The LED 16 in the upper right
corner of the AUTO - MANUAL button 3 indicates the manual operating mode.
You can perform the following actions in the MANUAL operating mode depending on the application mode:
goes out
Delay Breaker delay The control unit waits for the breaker transfer time configured in the
breaker parameters (page 74) to expire
Operation Close MCB The MCB open relay (relay 2) de-energizes to close the MCB –
LED 10 illuminates
Stop sequence via START -
STOP:
Action STOP Press the START - STOP button 5
Operation Open GCB The GCB close relay (relay 2) de-energizes to open the GCB – LED 11
goes out
Operation Engine stop The engine stops – LEDs 12 and 13 go out
Action Breaker control Pressing the BREAKER CONTROL button 4
Operation Close MCB The MCB open relay (relay 1) de-energizes to close the MCB –
LED 10 illuminates
Stop sequence via STOP one
time:
Action STOP Press the STOP button 6 once
Operation Open GCB The GCB close relay (relay 2) de-energizes to open the GCB – LED 11
goes out
Delay Breaker delay The control unit waits for the breaker transfer time configured in the
breaker parameters (page 74) to expire
Operation Close MCB The MCB open relay (relay 1) de-energizes to close the MCB –
LED 10 illuminates
Delay Cool down time The control unit waits for the cool down time configured in the engine
parameters (page 73) to expire
Operation Engine stop The engine stops – LEDs 12 and 13 go out
Stop sequence via STOP two
times:
Action STOP Press the STOP button 6 twice
Operation Open GCB The GCB close relay (relay 2) de-energizes to open the GCB – LED 11
goes out
Delay Breaker delay The control unit waits for the breaker transfer time configured in the
breaker parameters (page 74) to expire
Operation Close MCB The MCB open relay (relay 1) de-energizes to close the MCB –
LED 10 illuminates
Operation Engine stop The engine stops immediately without a cool down period – LEDs 12
and 13 go out
Detailed operation with 2 CBs in manual mode (mains are not present) - [350], [350X]
is illuminated))
Detailed operation with 1 CB in manual mode
In the AUTOMATIC operating mode, all engine, GCB, and/or MCB functions are operated via the
discrete inputs or automatically by the control unit (i.e. a mains failure). The function of the easY-
gen depends on the configuration of the unit and how the external signals are used. LED 15 , in the
upper left corner of the AUTO - MANUAL button 3 , indicates the automatic operating mode.
Detailed operation with 2 CBs in automatic mode (mains are present) - [350], [350X]
Detailed operation with 2 CBs in automatic mode (mains are not present) - [350], [350X]
NOTE
The MCB described in the above text will only close if the mains return.
The operation sequence for an AMF operation is similar to the above sequence with the difference that a remote
start signal is not required for the engine start and the engine monitoring delay time is not considered, i.e. the
CBs are operated immediately. For an AMF operation in automatic mode the parameter Emergency power moni-
toring (page 74) must be configured to ON, no class F alarms may be present, the engine must be ready for op-
eration, and the configured mains fail delay time (page 74) must expire to start the engine.
Initial situation:
Mains Mains fail Preglow time Genset start Engine de- GCB delay Open MCB Transfer Close GCB AMF op-
failure delay time (configurable) lay (fixed: 8 (fixed: 2 time GCB eration
(configur- seconds) seconds) MCB (con-
able) figurable)
If the generator voltage and/or frequency is/are not within these limits, the generator LED 12 is flashing and the
GCB cannot be closed.
If the generator voltage and frequency are within these limits, the generator LED 12 is permanently on and the
GCB may be closed.
The conditions for closing the MCB are specified as follows and all conditions must be fulfilled:
If the mains voltage is present, but the voltage and/or frequency is/are not within these limits, the mains LED 9
If the mains voltage and frequency are within these limits, and the mains settling time has expired, the mains
LED 9 is illuminated permanently, and the MCB may be closed.
The mains LED 9 is off, if the phase-neutral measuring voltage is below 10V.
Vdc (GND) 15
Discrete input DI1 (oil pressure)
GND (Vdc) 16
The oil pressure switch is connected to the terminals 15 (common) and 16 (DI1 signal) on the easYgen-300. The
oil pressure switch (OPS) must be a N.C. contact. If the oil pressure is below the minimum required pressure, the
contacts need to close. If the oil pressure is above the minimum required pressure, the contacts need to be open.
The oil pressure is only monitored if the easYgen detects speed/frequency from the genset. If the genset is in a
stand-by or stop mode, the oil pressure switch is disabled.
If the parameter "Crank termination by DI1" is enabled, the oil pressure can be used to terminate the starting sys-
tem for the engine. 2 seconds after oil pressure is detected, the crank relay will be disabled. The delay ensures
that the crank relay is not disabled prior to the engine reaching firing speed.
In all other applications, the starter is active only for the time configured in the parameter "Starter time".
Case 1:
Firing speed is reached if a minimum generator frequency of 15 Hz is detected. The easYgen versions [320] and
[350] operate in this manner. It is possible for the easYgen versions [320X] and [350X] to also operate in this
manner if the parameter "Speed pickup" is disabled.
Case 2:
Firing speed is reached if the calculated firing speed is detected via an MPU. The easYgen versions [320X] and
[350X] must have the parameter "Speed pickup" enabled to operate in this manner.
Nominal Speed
The firing speed is calculated according to the following formula: Firing Speed =
Rated System Frequency
* 15 Hz
Example: If the nominal speed is 1,500 rpm and the rated system frequency is 50 Hz, the firing speed will be
(1,500 rpm / 50Hz) * 15 Hz = 450 rpm. The crank will be terminated if the calculated speed exceeds 450 rpm.
In some cases the alternator itself needs auxiliary excitation from an auxiliary DC source to build up its terminal
voltage during start-up. For this, the battery will be connected into the alternator excitation windings during the
engine start-up. This ensures that the alternator will be self-excitated and provides voltage for charging the bat-
tery after the start-up sequence.
If the engine is started, the easYgen's internal electronic switch is closed simultaneously with the crank relay out-
put, and the battery voltage is applied to the exciter winding D+ through the internal switch contacts by termi-
nal 3 (for 24V systems) or terminal 4 (for 12V systems). This pre-excites the charging alternator so that voltage
is generated. The internal switch will disconnect the alternator excitation winding from the battery after the en-
gine has started properly and the crank relay output has been de-energized to terminate the crank cycle. Now, the
engine is driving the charging alternator, which is charging the battery through the alternator terminals. Terminal
3 (for 24V systems or terminal 4 for 12V systems) now acts as the charging alternator input for monitoring the
charging voltage.
If the voltage on terminal 3 or 4 falls below a defined limit, the easYgen will initiate an "alternator charge fail-
ure" alarm.
The terminals 3 and 4 for alternator excitation act as individual resistors for 12 or 24Vdc alternators for current
limiting against short circuit conditions due to the low impedance of the excitation winding.
easYgen-300
2
B+ 210 Ω
Battery 24 Vdc 3
G~
+
-
D+ internal
12 Vdc 4 105 Ω switch
NOTE
The charging alternator D+ acts as an output for pre-exciting the charging alternator during engine
start-up only. During regular operation, it acts as an input for monitoring the charging voltage.
If those CBs are utilized, they require two Close CB signals with a time delay in between from two different re-
lays. This can be achieved by selecting Delayed close GCB (MCB) from the list of configurable parameters for a
freely configurable relay (relay 3 or 4). The delay time can be configured with the parameter 2nd GCB (MCB)
Close Delay Time. If the user initiates the command Close GCB (MCB), the signal is immediately issued from
the fixed relay (relay2 for GCB or relay 1 for MCB) assigned to give the close command. After the configured
delay time has expired, the second Close GCB (MCB) signal is issued. The user configures the delay time for the
second close command at the relay output.
Assumption: The close GCB signal is to be issued parallel on a second relay with a delay. Relay 4 shall be used
in this example for this. The parameter "Relay 4" has to be configured to "Delayed close GCB" from the list of
configurable parameters (refer to Relay Outputs on page 90). The delay time may be configured with the parame-
ter "2nd GCB close delay time"(refer to Application on page 71). A period of 2 seconds shall be configured for
this example.
If the user triggers the command "Close GCB" now, the following sequence will be performed:
The signal "Close GCB" energizes the relay firmly assigned to it (relay 2) immediately.
After the configured delay has expired, the signal "Close GCB" energizes the relay assigned by the user (relay 4
in this example) with the configured delay.
Signal: close CB
The delay "t" corresponds with the values of the parameters "2nd GCB close delay time" and "2nd MCB close
delay time".
If the respective circuit breaker is opened, both relays return to their initial state.
NOTE
This functionality can only be configured using LeoPC1.
Emergency power supply systems often require that all external system components (i.e. governors, etc.) except
the genset control be disconnected from the battery power supply and that the battery is not loaded unnecessarily
during engine downtime. This means that the external components shall only be connected with battery power, if
the engine is operating.
To achieve this, a genset control signal is required, which connects the external components to the battery, as
soon as the engine is started. This can be accomplished using the engine released signal when configuring a relay
(relay 3 [350], [350X] or 4) to initiate this signal. The functionality is described in the following text with relay
4.
Additional
equipment
(governors,
easYgen-300 auxiliary
services, etc.)
K1
Relay 4: Relay 5:
engine fuel
released relay
K1 K2
Battery
The following functionality depends on the setting of the fuel relay (page 72):
NOTE
It is not recommended to use the fuel relay signal for connecting the external equipment with the bat-
tery since this signal drops in amplitude with every possible start pause in contrast to the engine re-
leased signal.
Chapter 9.
Configuration
NOTE
The unit has to be in Operating Mode STOP (page 50) to load the default values.
Press and hold the UP 7 , ALARM 2 , and STOP 6 buttons simultaneously for at least 10 seconds
to reset the values. The factory default values have been restored when all the LEDs flash briefly,.
Connect the easYgen with your PC and start LeoPC1 as described in Configuration Using the PC on page 66.
Set the parameter Factory settings to YES.
Set the parameter Set default values to YES.
Now, the default values are loaded.
NOTE
Not all parameters may be accessed or changed when configuring the control unit via the front panel.
To properly commission a control unit, LeoPC1 v3.1xxx or higher and a DPC cable (P/N 5417-557) are
required.
NOTE
Please note that configuration using the direct configuration cable DPC (product number 5417-557) is
possible starting with revision B of the DPC (first delivered July 2003). If you have an older model
please contact our sales department.
• Install the LeoPC1 program on your notebook/PC according to the provided user manual 37146. Consider the
options that are given during the installation.
• Prior to the completion of the installation you will be prompted to select the language with which you want to
start the PC program. The language of LeoPC1 may be changed at any time. The selection of the language re-
fers only to language with which the menus and subprograms that LeoPC1 program works with. This setting
will not change the configured language of the control unit.
• After the installation of LeoPC1 has been completed it is necessary to reboot your notebook/PC.
• Establish a connection between your notebook/PC and the control unit via the DPC cable. Insert the RJ45
plug into the RJ45 port on the control unit (see DPC - Direct Configuration Cable on page 31 for details) and
the serial cable to the COM1 port of your notebook/PC.
• You can now start the PC program as follows:
- by "Start/Program/Woodward/LeoPC1" (version 3.1 or higher) and opening the respective cfg file, or
- by a double click on the respective file ending ".cfg" in the subdirectory "/LeoPC1".
The cfg files differ in their language used. Use the file on the enclosed floppy disk with the language you
want, i.e. US for US English or DE for German.
• After the LeoPC1 program has started, establish communication by pressing the F2 button or selecting Com-
munication -> Connect from the menu. This will establish a data link between the control unit and the note-
book/PC.
• Start the configuration routine pressing the F3 button or selecting Devices -> Parameterize from the menu and
adjust the parameter of the unit to your application using this manual.
NOTE
You find detailed information about LeoPC1 and the utilization of the software in the user manual
37146 belonging to it.
NOTE
The connection cables delivered with the DPC must be used to connect it to ensure a proper function
of the easYgen. An extension or utilization of different cable types for the connection between easYgen
and DPC may result in a malfunction of the easYgen. This may further result in damage to components
of the system. If an extension of the data connection line is required, only the serial cable between DPC
and notebook/PC may be extended.
NOTE
Unplug the DPC after configuration to ensure a safe operation! If the DPC remains plugged into the
easYgen-300 unit, a safe operation of the unit can not be guaranteed.
In order to edit the configuration file, open the respective *.asm file in the "Tools" subdirectory of your LeoPC1
installation path with a text editor like Microsoft Notepad. An example of a name (depending on unit and soft-
ware version) for a configuration file is:
8440-1701_NEW_EASYGEN350X_x20002_pDirUS.asm
Delete the lines which are used to display the counter entries in the LeoPC1 configuration
Store the modified configuration file back to the "Tools" subdirectory of your LeoPC1 installation path under the
same file name.
If you load the modified file in LeoPC1 now, the deleted lines will not be displayed in the configuration menu
anymore.
The flag parameters are displayed in LeoPC1 (refer to Configuration Using the PC on page 66 and the LeoPC1
user manual 37146 for more information) under System – Codes like shown in Figure 9-2 in default state (alarm
"Start fail" is assigned to flag 1). The parameter with the name "Flag 1 Start fail" has the value "Yes", i.e. the
alarm "Start fail" is assigned to flag 1.
You may assign as many alarms as required to one flag using LeoPC1. Just mark the respective entry and press
Input to configure the alarm assignment or double-click the entry for configuration. The example in Figure 9-3
shows that the alarms "Unintended stop" and "Start fail" are assigned to flag 1, i.e. the flag is illuminated (flash-
ing) if at least one of these alarms is present.
Chapter 10.
Parameters
The following description of parameters is expanded to include all parameters that are accessible through
LeoPC1. Not all parameters are accessible via the front panel. Most of the parameters, which are accessible via
the front panel are password protected and are only accessible after entering a password.
Caption
Brief description of the parameter.
Setting range
Setting limits, valid for these parameter.
Text English
DE
Text German
p [320] [320X] [350] [350X]
Explanations
d 9 9 9 9
Explanations
Exact description of the parameter, its settings as well
as their effects.
Applicable
[320]: Applies for the easYgen 320
[320X]: Applies for the easYgen 320X
[350]: Applies for the easYgen 350
[350X]: Applies for the easYgen 350X
Parameter Display
[p] = Parameter number displayed by the easYgen
[---] = Parameter not displayed by the easYgen
[d] = Shown in display level [d]
[L] = Only displayed in LeoPC for configuration
Measuring
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
EN
Nennfrequenz im System
10 [320] [320X] [350] [350X] The rated frequency of the system has to be configured here.
3 9 9 9 9 The generator frequency monitoring as well as the mains failure limits refer to the
value configured in this parameter.
EN
Nennspannung Generator
11 [320] [320X] [350] [350X] The rated voltage of the generator has to be configured here.
3 9 9 9 9 The generator voltage monitoring refers to the value configured in this parameter.
EN
Nennspannung Netz
12 [320] [320X] [350] [350X] The rated voltage of the mains has to be configured here.
3 --- --- 9 9 The mains failure limits refer to the value configured in this parameter.
EN
Generator voltage measuring Generator voltage measurement 3Ph 4W / 3Ph 3W / 1Ph 2W / 1Ph 3W
DE
Gen. Spannungsmessung
--- [320] [320X] [350] [350X] The method of voltage measurement for the generator. This parameter is set to
L 9 9 9 9 1Ph 2W and cannot be changed for the easYgens [320] and [350].
Mains voltage measuring Mains voltage measurement 3Ph 4W / 3Ph 3W / 1Ph 2W / 1Ph 3W
DE
Netz Spannungsmessung
--- [320] [320X] [350] [350X] The measurement principle for the mains. This parameter is set to 3Ph 4W and
L --- --- 9 9 cannot be changed for [350].
NOTE
The correct configuration of these parameters is essential for a proper operation of the control unit.
Application
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
EN
DE
Ignore CB reply Ignore CB reply YES/NO
Ignoriere Rückmeldung LS
--- [320] [320X] [350] [350X] This parameter controls the function of the discrete inputs DI4 and DI5.
L 9 9 9 9
YES ..............The discrete inputs DI4 and DI5 are freely configurable. The pa-
rameters of the discrete inputs can be accessed and configured
via LeoPC1.
NO................The discrete inputs DI4 and DI5 operate as reply inputs for the
mains (DI4) or generator (DI5) circuit breaker. The parameters
of the discrete inputs can be accessed via LeoPC1 but cannot be
changed.
CAUTION
The customer must ensure that a mechanical interlock for the circuit breakers exists for the case that
the parameter "Ignore CB reply" is configured to "YES".
EN
2nd GCB close Delay time 2nd GCB close delay time 0.00 to 650.00
DE
2nd MCB close Delay time 2nd MCB close delay time 0.00 to 650.00
DE
Engine
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Engine: Diesel
EN
Fuel relay: close to stop Fuel relay close to stop / open to stop
DE
Kraftstoffmagnet: Stopmag.
20 [320] [320X] [350] [350X] close to stop. To stop the engine the stop solenoid is energized. Once speed is no
3 9 9 9 9 longer detected, the stop solenoid remains closed for an additional
30 s.
open to stop. Before the starting sequence is initiated, the operating solenoid is
energized. To stop the engine the operating solenoid is de-
energized.
EN
Vorglühzeit
21 [320] [320X] [350] [350X] Before each starting the diesel engine is preglowed for this time (if a "0" has been
3 9 9 9 9 configured here the engine will be started without preglow).
Engine: Pickup
EN
Pickup
30 [320] [320X] [350] [350X] ON ............... Speed monitoring of the engine is performed using an MPU.
3 --- 9 --- 9 OFF ............. Speed/frequency monitoring of the generator/engine is carried out
by measuring the frequency of the generator. There is no MPU
wired to this unit.
EN
Nenndrehzahl
31 [320] [320X] [350] [350X] Revolutions per minute of the engine at rated engine speed.
3 --- 9 --- 9
EN
Zähneanzahl
32 [320] [320X] [350] [350X] Number of pulses per revolution.
3 --- 9 --- 9
Note: If the number of gear teeth is not correct, the speed will not be calculated
correctly and this will lead to a speed/frequency mismatch alarm.
EN
Starter time Starter time 1 to 10 s
DE
Einrückzeit Anlasser
--- [320] [320X] [350] [350X] The maximum time during which the crank relay remains enabled. The starter re-
L 9 9 9 9 lay de-energizes when the engine reaches ignition speed or the configured time
expires.
EN
Startpausenzeit
--- [320] [320X] [350] [350X] Time between the individual starting attempts. (This time is used to protect the
L 9 9 9 9 starter relay.)
EN
Motor Nachlaufzeit
40 [320] [320X] [350] [350X] Regular stop: If the engine performs a normal stop or changed into the STOP
3 9 9 9 9 operation mode, a cool down with an opened GCB is carried out. This time is ad-
justable.
Stop by an alarm of class F: If a class F alarm is detected, the GCB will open
immediately and the engine will shutdown without a cool down.
EN
Motorverzögerung
--- [320] [320X] [350] [350X] The engine monitoring is delayed to prevent initiating an alarm while the genera-
L 9 9 9 9 tor set is starting. The easYgen does not monitor under-voltage and –frequency
and low oil pressure alarms until the delay time has expired.
Breaker
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
EN
Pasuenzeit GLSNLS
--- [320] [320X] [350] [350X] Switching from generator supply to mains supply or from mains supply to gen-
L --- --- 9 9 erator supply occurs automatically depending on the operating conditions. The
time between the reply "power circuit breaker is open" and a close-pulse is set by
this parameter. This time applies for both directions. During this time the busbar
is dead.
Ein/Aus
--- [320] [320X] [350] [350X] ON ............... If the unit is in operating mode AUTOMATIC and a mains fault
L --- --- 9 9 according to the following parameters occurs, the engine is started
and an automatic emergency operation is carried out.
OFF ............. No emergency operation is carried out.
EN
Mains fail delay time Mains fail delay time 0.20 to 99.99 s
DE
Startverzögerung
--- [320] [320X] [350] [350X] The minimum period of time that the monitored mains must be dead without in-
L --- --- 9 9 terruption for the generator to start and carry out an emergency operation.
EN
Netzberuhigungszeit
80 [320] [320X] [350] [350X] The easYgen will recognize that the mains have returned and are stable after they
3 --- --- 9 9 have been detected within the rated limits without interruption for the time con-
figured in this parameter. If the mains drop below or rise above the configured
limits the timer will start over. The load transfer from generator back to mains
will delayed by this parameter after a emergency power operation.
Password
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
EN
Passwort
00 [320] [320X] [350] [350X] The HMI password must be entered here to configure the control via the front
1 9 9 9 9 panel. Once the password is entered, access to the configuration menus will be al-
lowed for two hours. A user may exit the configuration mode by allowing the en-
tered password to expire after two hours or by changing any one digit on the ran-
dom number generated on the password screen and entering it into the unit.
The default password is 0003.
This parameter is only available from Software Version 2.0007 (refer to Update
Information on page 8 for more info).
NOTE
The HMI password may be set with the parameter "Commissioning level code" (refer to Codes on
page 94).
Monitoring
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
EN
DE
Time until horn reset Time until horn reset 0 to 1,000 s
Zeit bis Hupenreset
01 [320] [320X] [350] [350X] The alarm LED flashes and the centralized alarm (horn) is issued when a new B
1 9 9 9 9 to F class alarm is detected. After the delay time configured in "Time until horn
reset" has expired, the flashing alarm LED changes to steady illumination and the
centralized alarm (horn) is reset.
If this parameter is configured to 0 the horn will never be set.
Monitoring: Generator
EN
Überwachung
--- [320] [320X] [350] [350X] The generator overfrequency monitoring is always enabled and cannot be dis-
--- 9 9 9 9 abled.
EN
Limit
50 [320] [320X] [350] [350X] L This value refers to the Rated system frequency (see page 70).
3 9 9 9 9
The percentage threshold value that is to be monitored. If this value is reached or
exceeded for at least the delay time, the action specified by the configured alarm
class is initiated.
EN
Verzögerung
51 [320] [320X] [350] [350X] If the monitored value exceeds the threshold value for the configured delay time,
3 9 9 9 9 an alarm will be issued. If the monitored value falls below the threshold (minus
the hysteresis) before the delay expires, the delay will be reset.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The generator overfrequency alarm class is set to "F" and cannot be changed.
--- 9 9 9 9
EN
Selbstquittierend
--- [320] [320X] [350] [350X] The generator overfrequency self-acknowledgement is set to "NO" and cannot be
--- 9 9 9 9 changed. The alarm will not automatically reset after the fault condition has
cleared.
Überwachung
--- [320] [320X] [350] [350X] The generator underfrequency monitoring is always enabled and cannot be dis-
--- 9 9 9 9 abled.
EN
Limit
52 [320] [320X] [350] [350X] L This value refers to the Rated system frequency (see page 70).
3 9 9 9 9
The percentage threshold value that is to be monitored. If this value is reached or
fallen below for at least the delay time, the action specified by the configured
alarm class is initiated.
EN
Verzögerung
53 [320] [320X] [350] [350X] If the monitored value exceeds the threshold value for the configured delay time,
3 9 9 9 9 an alarm will be issued. If the monitored value falls below the threshold (minus
the hysteresis) before the delay expires, the delay will be reset.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The generator underfrequency alarm class is set to "F" and cannot be changed.
--- 9 9 9 9
EN
Selbstquittierend
--- [320] [320X] [350] [350X] The generator underfrequency self-acknowledgement is set to "NO" and cannot
--- 9 9 9 9 be changed. The alarm will not automatically reset after the fault condition has
cleared.
EN
Delayed by engine speed Generator underfrequency delayed by engine speed fixed to YES
DE
EN
Monitoring Generator overvoltage monitoring fixed to ON
DE
Überwachung
--- [320] [320X] [350] [350X] The generator overvoltage monitoring is always enabled and cannot be disabled.
--- 9 9 9 9
EN
Limit
54 [320] [320X] [350] [350X] L This value refers to the Rated generator voltage (see page 70.)
3 9 9 9 9
The percentage threshold value that is to be monitored. If this value is reached or
exceeded for at least the delay time, the action specified by the configured alarm
class is initiated.
EN
Verzögerung
55 [320] [320X] [350] [350X] If the monitored value exceeds the threshold value for the configured delay time,
3 9 9 9 9 an alarm will be issued. If the monitored value falls below the threshold (minus
the hysteresis) before the delay expires, the delay will be reset.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The generator overvoltage alarm class is set to "F" and cannot be changed.
--- 9 9 9 9
EN
Selbstquittierend
--- [320] [320X] [350] [350X] The generator overvoltage self-acknowledgement is set to "NO" and cannot be
--- 9 9 9 9 changed. The alarm will not automatically reset after the fault condition has
cleared.
EN
Überwachung
--- [320] [320X] [350] [350X] The generator undervoltage monitoring is always enabled and cannot be disabled.
--- 9 9 9 9
EN
Limit
56 [320] [320X] [350] [350X] L This value refers to the Rated generator voltage (see page 70.)
3 9 9 9 9
The percentage threshold value that is to be monitored. If this value is reached or
fallen below for at least the delay time, the action specified by the configured
alarm class is initiated.
EN
Verzögerung
57 [320] [320X] [350] [350X] If the monitored value exceeds the threshold value for the configured delay time,
3 9 9 9 9 an alarm will be issued. If the monitored value falls below the threshold (minus
the hysteresis) before the delay expires, the delay will be reset.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The generator undervoltage alarm class is set to "F" and cannot be changed.
--- 9 9 9 9
EN
Selbstquittierend
--- [320] [320X] [350] [350X] The generator undervoltage self-acknowledgement is set to "NO" and cannot be
--- 9 9 9 9 changed. The alarm will not automatically reset after the fault condition has
cleared.
EN
Delayed by engine speed Generator undervoltage delayed by engine speed fixed to YES
DE
Monitoring: Mains
EN
Monitoring Mains phase rotation monitoring fixed to ON
DE
Überwachung
--- [320] [320X] [350] [350X] The mains phase rotation monitoring is always enabled and cannot be disabled.
--- --- --- 9 9
EN
Netzdrehfeld
[320] [320X] [350] [350X] CW...............The three-phase measured mains voltage is rotating CW (clock-
---
--- --- 9 9
wise; that means the voltage rotates in direction A-B-C-Phase; de-
L
fault setting).
CCW ............The three-phase measured mains voltage is rotating CCW (counter
clock-wise; that means the voltage rotates in direction C-B-A-
Phase).
EN
Verzögerung
--- [320] [320X] [350] [350X] If a wrong phase rotation direction is detected for the configured delay time, an
--- --- --- 9 9 alarm will be issued.
This value is fixed to 2 seconds and cannot be changed.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The mains phase rotation alarm class is set to "B" and cannot be changed.
--- --- --- 9 9
EN
Selbstquittierend
87 [320] [320X] [350] [350X] YES ..............The control will automatically clear the alarm if it is no longer
3 --- --- 9 9 valid.
NO................An automatic reset of the alarm does not occur. Reset of the alarm
must be performed manually by pressing the appropriate buttons.
EN
Delayed by engine speed Mains phase rotation delayed by engine speed fixed to NO
DE
High voltage threshold Emergency power: high voltage threshold 50.0 to 130.0 %
DE
Obere Grenzspannung
81 [320] [320X] [350] [350X] L This value refers to the Rated mains voltage (see page 70).
3 --- --- 9 9
This value is referred to for mains failure recognition and mains estimation. If the
monitored value exceeds the adjusted limit, this is recognized as a mains failure
and an emergency power operation is initiated.
EN
Low voltage threshold Emergency power: low voltage threshold 50.0 to 130.0 %
DE
Untere Grenzspannung
82 [320] [320X] [350] [350X] L This value refers to the Rated mains voltage (see page 70).
3 --- --- 9 9
This value is referred to for mains failure recognition and mains estimation. If the
monitored value exceeds the adjusted limit, this is recognized as a mains failure
and an emergency power operation is initiated.
EN
Spannungshysterese
83 [320] [320X] [350] [350X] L This value refers to the Rated mains voltage (see page 70).
3 --- --- 9 9
This value is referred to for mains failure recognition and mains estimation. If the
monitored value exceeds the adjusted limit, this is recognized as a mains failure
and an emergency power operation is initiated. If the monitored value has passed
a configured limit and returns but remains close to the limit, the hysteresis must
be exceeded (on negative deviation monitoring) or fallen below (on exceeding
monitoring) for the mains failure to be assessed as over. This must occur uninter-
rupted for the mains settling time (see parameter on page 74). If the monitored
value returns to configured limits, the delay timer is reset to 0. See Figure 10-1.
EN
High frequency threshold Emergency power: high frequency threshold 70.0 to 160.0 %
DE
Obere Grenzfrequenz
84 [320] [320X] [350] [350X] L This value refers to the Rated system frequency (see page 70).
3 --- --- 9 9
This value is referred to for mains failure recognition and mains estimation. If the
monitored value exceeds the adjusted limit, this is recognized as a mains failure
and an emergency power operation is initiated.
EN
Low frequency threshold Emergency power: low frequency threshold 70.0 to 160.0 %
DE
Untere Grenzfrequenz
85 [320] [320X] [350] [350X] L This value refers to the Rated system frequency (see page 70).
3 --- --- 9 9
This value is referred to for mains failure recognition and mains estimation. If the
monitored value exceeds the adjusted limit, this is recognized as a mains failure
and an emergency power operation is initiated.
EN
Frequenzhysterese
86 [320] [320X] [350] [350X] L This value refers to the Rated system frequency (see page 70).
3 --- --- 9 9
This value is referred to for mains failure recognition and mains estimation. If the
monitored value exceeds the adjusted limit, this is recognized as a mains failure
and an emergency power operation is initiated. If the monitored value has passed
a configured limit and returns but remains close to the limit, the hysteresis must
be exceeded (on negative deviation monitoring) or fallen below (on exceeding
monitoring) for the mains failure to be assessed as over. This must occur uninter-
rupted for the mains settling time (see parameter on page 74). If the monitored
value returns to configured limits, the delay timer is reset to 0. See Figure 10-1.
voltage/
frequency
high threshold
} hysteresis
rated voltage/frequency
actual voltage/frequency curve
} hysteresis
low threshold
EN
Monitoring Engine overspeed monitoring ON / OFF
DE
Überwachung
58 [320] [320X] [350] [350X] ON................Overspeed monitoring of the engine speed is carried out according
3 --- 9 --- 9 to the following parameters.
OFF..............No monitoring is carried out.
EN
Limit
59 [320] [320X] [350] [350X] The threshold value is set by this parameter. If this value is reached or exceeded
--- 9 --- 9 for at least the delay time, the action specified by the configured alarm class is
3 initiated.
EN
Verzögerung
--- [320] [320X] [350] [350X] If the monitored value exceeds the threshold value for the configured delay time,
--- --- 9 --- 9 an alarm will be issued. If the monitored value falls below the threshold (minus
the hysteresis) before the delay expires, the delay will be reset.
This value is fixed to 0.1 seconds and cannot be changed.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The engine overspeed alarm class is set to "F" and cannot be changed.
--- --- 9 --- 9
EN
Selbstquittierend
--- [320] [320X] [350] [350X] The engine overspeed self-acknowledgement is set to "NO" and cannot be
--- --- 9 --- 9 changed. The alarm will not automatically reset after the fault condition has
cleared.
EN
Überwachung
--- [320] [320X] [350] [350X] The engine underspeed monitoring is always enabled and cannot be disabled.
--- --- 9 --- 9
EN
Limit
--- [320] [320X] [350] [350X] The threshold value is fixed in this parameter. If this value is reached or fallen be-
--- --- 9 --- 9 low for at least the delay time, the action specified by the configured alarm class
is initiated.
EN
Verzögerung
--- [320] [320X] [350] [350X] If the monitored value falls below the threshold value for the configured delay
--- --- 9 --- 9 time, an alarm will be issued
This value is fixed to 1.0 seconds and cannot be changed.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The engine underspeed alarm class is set to "F" and cannot be changed.
--- --- 9 --- 9
EN
Selbstquittierend
--- [320] [320X] [350] [350X] The engine underspeed self-acknowledgement is set to "NO" and cannot be
--- --- 9 --- 9 changed. The alarm will not automatically reset after the fault condition has
cleared.
EN
Delayed by engine speed Engine underspeed delayed by engine speed fixed to YES
DE
EN
Monitoring Engine start fail monitoring fixed to ON
DE
Überwachung
--- [320] [320X] [350] [350X] The engine start fail monitoring is always enabled and cannot be disabled.
--- 9 9 9 9
EN
Anzahl Startversuche
--- [320] [320X] [350] [350X] The control will attempt to start the engine with the configured number of start at-
--- 9 9 9 9 tempts. If the engine fails to start after the configured number of attempts an
alarm will be initiated. An engine has been successfully started if the ignition
speed has been achieved within the start delay time.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The engine start fail alarm class is set to "F" and cannot be changed.
--- 9 9 9 9
EN
Selbstquittierend
--- [320] [320X] [350] [350X] The engine start fail undervoltage self-acknowledgement is set to "NO" and can-
--- 9 9 9 9 not be changed. The alarm will not automatically reset after the fault condition
has cleared.
Überwachung
--- [320] [320X] [350] [350X] The engine unintended stop monitoring is always enabled and cannot be disabled.
--- 9 9 9 9
EN
Alarmklasse
--- [320] [320X] [350] [350X] The engine unintended stop alarm class is set to "F" and cannot be changed.
--- 9 9 9 9
Überwachung
--- [320] [320X] [350] [350X] The battery undervoltage monitoring is always enabled and cannot be disabled.
--- 9 9 9 9
EN
Limit
60 [320] [320X] [350] [350X] The threshold value is set by this parameter. If this value is reached or fallen be-
9 9 9 9 low for at least the delay time, the action specified by the configured alarm class
3 is initiated.
EN
Verzögerung
--- [320] [320X] [350] [350X] If the monitored value falls below the threshold value for the delay time, an alarm
--- 9 9 9 9 will be issued.
This value is fixed to 10.0 seconds and cannot be changed.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The battery undervoltage alarm class is set to "B" and cannot be changed.
--- 9 9 9 9
EN
Selbstquittierend
--- [320] [320X] [350] [350X] The battery undervoltage self-acknowledgement is set to "NO" and cannot be
--- 9 9 9 9 changed. The alarm will not automatically reset after the fault condition has
cleared.
EN
EN
Monitoring Battery charge voltage monitoring ON / OFF
DE
Überwachung
61 [320] [320X] [350] [350X] ON................Battery charge voltage monitoring is carried out according to the
3 9 9 9 9 following parameters.
OFF..............No monitoring is carried out.
EN
Limit
62 [320] [320X] [350] [350X] The threshold value is set by this parameter. If this value is reached or fallen be-
9 9 9 9 low for at least the delay time, the action specified by the configured alarm class
3 is initiated.
EN
Verzögerung
--- [320] [320X] [350] [350X] If the monitored value falls below the threshold value for the delay time, an alarm
--- 9 9 9 9 will be issued.
This value is fixed to 60.0 seconds and cannot be changed.
EN
Alarmklasse
--- [320] [320X] [350] [350X] The battery undervoltage alarm class is set to "B" and cannot be changed.
--- 9 9 9 9
EN
Selbstquittierend
--- [320] [320X] [350] [350X] The battery undervoltage self-acknowledgement is set to "NO" and cannot be
--- 9 9 9 9 changed. The alarm will not automatically reset after the fault condition has
cleared.
EN
Delayed by engine speed Battery charge voltage delayed by engine speed fixed to YES
DE
Monitoring: Interface
EN
Überwachung
93 [320] [320X] [350] [350X] ON ............... J1939 interface monitoring is carried out according to the following
3 --- 9 --- 9 parameters.
OFF ............. No monitoring is carried out.
EN
Verzögerung
--- [320] [320X] [350] [350X] If a J1939 alarm is present for at least the delay time, an alarm will be issued.
L --- 9 --- 9
EN
Alarmklasse
--- [320] [320X] [350] [350X] An alarm class can be assigned to the J1939 monitoring. If fault condition is de-
L --- 9 --- 9 tected, the action specified by the alarm class is initiated. It may be possible to
configure all classes of alarms in this parameter but only alarm classes B and F
are implemented in the easYgen-300 series. Ensure that only class B or F is con-
figured here.
EN
Selbstquittierend
--- [320] [320X] [350] [350X] YES ............. The control will automatically clear the alarm if it is no longer
L --- 9 --- 9 valid.
NO ............... An automatic reset of the alarm does not occur. Reset of the alarm
must be performed manually by pressing the appropriate buttons.
EN
Delayed by engine speed J1939 interface monitoring delayed by engine speed YES / NO
DE
NOTE
This monitoring function is only available if parameter 90 "Device type" is configured "1" or "Standard"
(refer to page 93.)
EN
Überwachung
94 [320] [320X] [350] [350X] ON................J1939 amber warning alarm monitoring is carried out according to
3 --- 9 --- 9 the following parameters.
OFF..............No monitoring is carried out.
EN
Delay J1939 interface: amber warning alarm monitoring delay 0.1 to 999.0 s
DE
Verzögerung
--- [320] [320X] [350] [350X] If a J1939 amber warning alarm is present for at least the delay time, an alarm
L --- 9 --- 9 will be issued.
EN
Alarm class J1939 interface: amber warning alarm monitoring alarm class B/F
DE
Alarmklasse
--- [320] [320X] [350] [350X] An alarm class can be assigned to the J1939 amber warning alarm monitoring. If
L --- 9 --- 9 fault condition is detected, the action specified by the alarm class is initiated. It
may be possible to configure all classes of alarms in this parameter but only alarm
classes B and F are implemented in the easYgen-300 series. Ensure that only
class B or F is configured here.
EN
Self acknowledge J1939 interface: amber warning alarm monitoring self acknowledgement YES / NO
DE
Selbstquittierend
--- [320] [320X] [350] [350X] YES ..............The control will automatically clear the alarm if it is no longer
L --- 9 --- 9 valid.
NO................An automatic reset of the alarm does not occur. Reset of the alarm
must be performed manually by pressing the appropriate buttons.
EN
Delayed by engine speed J1939 interface: amber warning alarm monitoring delayed by engine speedYES / NO
DE
NOTE
This monitoring function is only available if parameter 90 "Device type" is configured "1" or "Standard"
(refer to page 93.)
EN
Überwachung
95 [320] [320X] [350] [350X] ON ............... J1939 red stop alarm monitoring is carried out according to the fol-
3 --- 9 --- 9 lowing parameters.
OFF ............. No monitoring is carried out.
EN
Delay J1939 interface: red stop alarm monitoring delay 0.1 to 999.0 s
DE
Verzögerung
--- [320] [320X] [350] [350X] If a J1939 red stop alarm is present for at least the delay time, an alarm will be is-
L --- 9 --- 9 sued.
EN
Alarm class J1939 interface: red stop alarm monitoring alarm class B/F
DE
Alarmklasse
--- [320] [320X] [350] [350X] An alarm class can be assigned to the J1939 red stop alarm monitoring. If fault
L --- 9 --- 9 condition is detected, the action specified by the alarm class is initiated. It may be
possible to configure all classes of alarms in this parameter but only alarm classes
B and F are implemented in the easYgen-300 series. Ensure that only class B or F
is configured here.
EN
Self acknowledge J1939 interface: red stop alarm monitoring self acknowledgement YES / NO
DE
Selbstquittierend
--- [320] [320X] [350] [350X] YES ............. The control will automatically clear the alarm if it is no longer
L --- 9 --- 9 valid.
NO ............... An automatic reset of the alarm does not occur. Reset of the alarm
must be performed manually by pressing the appropriate buttons.
EN
Delayed by engine speed J1939 interface: red stop alarm monitoring delayed by engine speed YES / NO
DE
Discrete Inputs
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The easYgen-300 series has 5 discrete inputs (DI1 to DI5). The discrete inputs 1 & 2 are pre-defined as alarm in-
puts for oil pressure (DI1) and coolant temperature (DI2). The discrete input 3 is a control input for remote start.
The functions of the discrete inputs 4 and 5 are dependent on the parameter Ignore CB reply (see page 71). If this
parameter is set to NO, these discrete inputs are configured as reply inputs for MCB (DI4) and GCB (DI5). Any
changes made to the settings of the discrete inputs DI4 and DI5 have no effect. If this parameter is set to YES,
these inputs can be configured freely with the following parameters using LeoPC1.
EN
DI {x} Funktiont
--- [320] [320X] [350] [350X] The discrete input can be operated by a Normally Open contact or a Normally
L 9 9 9 9 Closed contact. The Normally Closed contact input can be use to monitor for a
broken wire. A positive or negative voltage potential can be applied.
N.O...............The discrete input is analyzed as "present" by energizing a voltage
potential (N.O. / operating current).
N.C. ..............The discrete input is analyzed as "present" by de-energizing a volt-
age potential (N.C. / idle current).
EN
DI {x} Verzögerungt
--- [320] [320X] [350] [350X] A delay time in seconds may be assigned to each alarm input. The fault condition
L 9 9 9 9 must be continuously present for the delay time at the input before tripping oc-
curs.
EN
DI {x} Alarmklasset
--- [320] [320X] [350] [350X] L see chapter Alarm Classes on page 102.
L 9 9 9 9
An alarm class can be assigned to a discrete input. The alarm class is initiated
when the discrete input receives a triggering signal. Only alarm classes B and F
are implemented in the easYgen.
If "control" has been configured as the alarm class, the discrete input can be
evaluated by the relay outputs if configured accordingly (see Relay Outputs on
page 90 for more information).
EN
DI {x} delayed by eng. speed Discrete Input DI {x} delayed by engine speed YES / NO
DE
DI {x} Selbstquittierend
--- [320] [320X] [350] [350X] YES ..............The control will automatically clear the alarm if the fault is no
L 9 9 9 9 longer present.
NO................An automatic reset of the alarm does not occur. Reset of the alarm
must be performed manually by pressing the appropriate buttons,
by enabling the appropriate discrete input, or via an interface.
Relay Outputs
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The easYgen-300 series has 6 (or 4 for [320] & [320X]) relay outputs. The relay outputs 3 and 4 can be freely
configured with one signal output from the list of configurable parameters in Table 10-1 (only [350] & [350X]).
If this signal is triggered, the relay will be operated.
EN
Relais 1
--- [320] [320X] [350] [350X] The relay output is preset to the command open MCB and cannot be changed.
--- --- --- 9 9
EN
Relais 2
--- [320] [320X] [350] [350X] The relay output is preset to the command open GCB and cannot be changed.
--- 9 9 9 9
EN
Relay 3 Relay output 3 [350] & [350X] one from configurable parameter list
DE
Relais 3
--- [320] [320X] [350] [350X] The relay output can be configured to one signal out of the configurable parame-
L --- --- 9 9 ter list. The available signals are listed below.
EN
Relais 4
--- [320] [320X] [350] [350X] The relay output can be configured to one signal out of the configurable parame-
L 9 9 9 9 ter list. The available signals are listed below.
EN
Relais 5
--- [320] [320X] [350] [350X] The relay output is preset to the fuel relay and cannot be changed.
--- 9 9 9 9
EN
Relais 6
--- [320] [320X] [350] [350X] The relay output is preset to the starter and cannot be changed.
--- 9 9 9 9
The following output signals may be selected from the list of configurable parameters for the relay outputs 3
and 4. If a signal is selected for an easYgen version without this feature, the relay will not be triggered.
Counter
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
EN
Wartungsintervall Stunden
70 [320] [320X] [350] [350X] L To disable the maintenance counter "hours" configure "0".
1 9 9 9 9
This parameter defines the remaining hours until the next maintenance call oc-
curs. Once the configured total time (calculated from days and hours) has been
exceeded, a message is displayed.
If the parameter "Reset maintenance call" is configured to "YES" (see below) the
maintenance counter is reset to the configured value.
EN
Wartungsstunden rücksetzen
71 [320] [320X] [350] [350X] If this parameter is configured to "YES" the maintenance counter 'Hours' is
1 9 9 9 9 set/reset to the configured value. Once the counter has been set/reset, this parame-
ter automatically changes back to "NO".
EN
Zähler-Setzwert
--- [320] [320X] [350] [350X] The operation hour counter is set to this value (the current value is overwritten).
L 9 9 9 9 This counter may be used to count the operation hours.
EN
Betriebsstunden setzen
--- [320] [320X] [350] [350X] If this parameter is configured to "YES" the operation hour counter is set/reset to
L 9 9 9 9 the configured value. Once the counter has been set/reset, this parameter auto-
matically changes back to "NO".
EN
Anzahl Starts
--- [320] [320X] [350] [350X] The start counter is set to this value (the current value is overwritten). This
L 9 9 9 9 counter may be used to count the number of starts.
Interfaces
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
CAN Interface
EN
Baudrate
--- [320] [320X] [350] [350X] The CAN bus baudrate is configured here.
L --- 9 --- 9
NOTE
The baud rate is the same for all devices connected to the CAN bus regardless of the selected protocol.
J1939
EN
Betriebsmodus
90 [320] [320X] [350] [350X] Off ................The J1939 visualization is disabled. No values are displayed.
3 --- 9 --- 9 Standard......The standard J1939 messages are displayed on the unit and in
LeoPC1.
S6 Scania .....The standard J1939 messages are displayed on the unit and in
LeoPC1, and the Scania S6 messages are displayed in LeoPC1 in
addition. The Scania S6 messages do not appear on the unit.
EMR ............The standard J1939 messages are displayed on the unit and in
LeoPC1, and the Deutz EMR2 messages are displayed in LeoPC1
in addition. The Deutz EMR2 messages do not appear on the unit.
EN
Request Sendeadresse
91 [320] [320X] [350] [350X] The J1939 protocol device number: This is necessary for requesting particular pa-
3 --- 9 --- 9 rameter groups.
The acknowledgement command for passive alarms will also be sent with this
participant address (Diagnostic Data Clear/Reset of Previously Active DTCs -
DM3).
EN
You find detailed information about the J1939 protocol under J1939 Protocol Descriptions starting on page 104.
System
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Codes
EN
NOTE
The commissioning level coder (HMI password) will not be reset when restoring the default values.
Factory Settings
EN
Werkseinstellung
--- [320] [320X] [350] [350X] OFF ............. The parameters "Clear event log" and "Set default values" are dis-
L 9 9 9 9 abled.
ON ............... The parameters "Clear event log" and "Set default values" are en-
abled. The event log may be cleared and the default values may be
restored.
EN
Ereignisspeicher löschen
--- [320] [320X] [350] [350X] OFF ............. The event log will not be cleared.
L 9 9 9 9 ON ............... All entries in the event logger will be cleared and this parameter
will be reset to "OFF" automatically. The parameter "Factory set-
tings" must be configured "ON" to clear the event log.
EN
Standardwerte
--- [320] [320X] [350] [350X] OFF ............. The default values will not be restored.
L 9 9 9 9 ON ............... All parameters will be reset to their default values and this parame-
ter will be reset to "OFF" automatically. The parameter "Factory
settings" must be configured "ON" to restore the default values.
Anzeigeebene
72 [320] [320X] [350] [350X] The user may alter the number of configurable parameters that are displayed on
1 9 9 9 9 the control unit front panel when the unit is in configuration mode. By selecting
the highest level of access (level 3), all parameters will be displayed. The lower
the access level selected, the fewer parameters are displayed.
Flags
The easYgen-300 series provides four configurable LED flags in the alphanumerical display to indicate alarms.
One or more alarm messages can be assigned to each one of these flags (i.e. the respective flag will be illumi-
nated if the configured alarm state(s) occur(s) in addition to the regular alarm indication). A detailed description
of these flags can be found in the chapter Alarm Messages on page 40 and a configuration example can be found
under Configuring the Flags on page 67.
EN
Versions
NOTE
The following parameters are not configurable. They may be viewed using LeoPC1 for information pur-
poses only.
EN
Seriennummer
--- [320] [320X] [350] [350X] This is the serial number of the easYgen and identifies the control clearly.
L 9 9 9 9
EN
Boot Artikelnummer
--- [320] [320X] [350] [350X] This is the item number of the firmware, which is stored on the easYgen.
L 9 9 9 9
EN
Boot Revision
--- [320] [320X] [350] [350X] This is the revision of the firmware, which is stored on the easYgen.
L 9 9 9 9
EN
Boot Version
--- [320] [320X] [350] [350X] This is the version (Vx.xxxx) of the firmware, which is stored on the easYgen.
L 9 9 9 9
EN
Programm Artikelnummer
--- [320] [320X] [350] [350X] This is the item number of the application software of the easYgen.
L 9 9 9 9
EN
Programm Revision
--- [320] [320X] [350] [350X] This is the revision of the application software of the easYgen.
L 9 9 9 9
EN
Programm Version
--- [320] [320X] [350] [350X] This is the version (Vx.xxxx) of the application software of the easYgen.
L 9 9 9 9
Chapter 11.
Event Logger
The event logger is a FIFO (First In/First Out) memory for logging alarm events and operation states of the unit.
The capacity of the event logger is 15 entries. Additional event messages overwrite the oldest messages. Since
the easYgen-300 units do not include a clock module, the operating hours are stored with each event logger entry
as the timestamp.
The individual alarm messages, which are stored in the event history, are described in detail under Alarm Mes-
sages on page 40. The operation states, which are stored in the event history, are listed in Table 11-1 on page 98.
NOTE
The event logger cannot be read out directly from the front of the unit. It can only be read out using the
program GetEventLog, which can either be used as a stand alone or within LeoPC1.
GetEventLog Software
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Installing GetEventLog
GetEventLog can either be used as a stand alone or within LeoPC1. In order to call it up from LeoPC1, it must be
installed into the LeoPC1 installation path.
To install GetEventLog, start GetEventLog_vxxxxx.exe from the GetEventLog directory on the CD delivered
with the unit.
If you want to use GetEventLog from inside LeoPC1, it must be installed into the LeoPC1 installation directory.
Starting GetEventLog
Connect the easYgen to a free COM port on your computer using the DPC as described under Configuration Us-
ing the PC on page 66.
Start GetEventLog directly or call it up by selecting GetEventLog from the menu Tools in LeoPC1.
After starting GetEventLog for the first time, you must configure the communication settings. To do this, select
the Interface tab, configure the COM port according to the port, to which you have connected the DPC, and enter
the other settings as represented in figure Figure 11-1 since these are the default settings of the easYgen-300.
The 15 latest events are displayed in chronological order and each entry is composed like this:
"sign";"operating hour";"alarm/state"
whereas "sign""+" indicates the occurrence and "-" indicates the disappearance or acknowledgement of the
alarm or state
"operating hour" serves as a timestamp and indicates the operating hour of the event occurred
"alarm/state" indicates the type of alarm or change of state that occurred
The alarm codes are the same as displayed on the unit and described under Alarm Messages on page 40. The
codes for the operation states are indicated in Table 11-1 below.
Example: The entry "+";"00008.4h";"00031A" means that alarm 31A unintended stop "00031A" oc-
curred "+" at operating hour 8.4 "00008.4h". The operating hours are indicated in decimals, i.e. 8.4 hours are
8 hours and 24 minutes.
Number Operation state [320] [320X] [350] [350X]
70 Mode: Automatic 9 9 9 9
71 Mode: Stop 9 9 9 9
72 Mode: Manual 9 9 9 9
73 GCB closed 9 9 9 9
74 GCB opened 9 9 9 9
75 MCB closed --- --- 9 9
76 MCB opened --- --- 9 9
77 Mains not in range --- --- 9 9
78 Emergency mode active --- --- 9 9
79 Engine run 9 9 9 9
Table 11-1: Event logger - operation states
Connect the easYgen with your PC and start LeoPC1 as described in Configuration Using the PC on page 66.
Set the parameter Factory settings to YES.
Set the parameter Clear Even Log to YES.
The event logger should be cleared.
Chapter 12.
Technical Data
Discrete inputs----------------------------------------------------------------------------------------isolated
- Input range (VCont, digital input) .............................. Rated voltage 12/24 Vdc (6.5 to 32.0 Vdc)
- Input resistance............................................................................................. approx. 6.7 kΩ
Note: The charging alternator D+ acts as an output for pre-exciting the charging alternator
during engine start-up only. During regular operation, it acts as an input for monitor-
ing the charging voltage.
Interface ---------------------------------------------------------------------------------------------------------
Service interface ............................................................................................ non isolated
- Version......................................................................................................................RS-232
- Signal level....................................................................................................................... 5V
Level conversion and insulation by using DPC (P/N 5417-557)
Housing ----------------------------------------------------------------------------------------------------------
- Type .....................................................................................Woodward easYpack 158x158
- Dimensions (W × H × D)...................................................................... 158 × 158 × 40 mm
- Front cutout (W × H) ............................................................... 138 [+1.0] × 138 [+1.0] mm
- Connection ......................................................................screw and plug terminals 2.5 mm²
- Recommended tightening torque
Connectors.......................................................... 0.5 Nm
Housing clamps .................................................. 0.1 Nm
use only 60/75 °C copper leads
use only class 1 cables (or similar)
- Weight............................................................................................................. approx. 450 g
Vibration --------------------------------------------------------------------------------------------------------
- Sinusoidal..............................................................................................4 G, 5 Hz to 100 Hz
- Endurance ................................................................................................. 4 G, 30 Hz, 1.5 h
- Random .............................................................................1.04 Grms, 10 Hz to 500 Hz, 2 h
Shock -------------------------------------------------------------------------------------------------------------
- Shock ........................................................................................................ 40 G peak, 11 ms
Protection -------------------------------------------------------------------------------------------------------
- Protection system .................... IP54 from front for proper installation with gasket pending
- Front folio .................................................................................................insulating surface
- EMC test (CE)................................................ tested according to applicable EN guidelines
- Listings........................................... CE marking; UL listing for ordinary locations pending
- Type approval ........................................... UL/cUL, Ordinary Locations, File No.: 231544
Standards--------------------------------------------------------------------------------------------------------
- Shock ........................................................................................................... EN 60255-21-2
- Vibration ........................................................................... EN 60255-21-1; EN 60255-21-3
- Temperature ............................................IEC 60068-2-30; IEC 60068-2-2; IEC 60068-2-1
Chapter 13.
Accuracy
Frequency
Generator fL1N, fL2N, fL3N 15.0 to 85.0 Hz 0.1 % -
Mains fL1N, fL2N, fL3N 40.0 to 85.0 Hz 0.1 % -
Voltage
Generator VL1N, VL2N, VL3N, 0 to 600 V 1% Transformer ratio selectable
Mains VL1N, VL2N, VL3N, 0 to 600 V 1% Transformer ratio selectable
Miscellaneous
Operating hours 0 to 99,999.9 h -
Maintenance call 0 to 9,999 h -
Start counter 0 to 65,535 -
Battery voltage 6.5 to 32 V 1% -
MPU speed fn ± 40 % -
Appendix A.
Common
Alarm Classes
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The easYgen-300 series provides only the alarm classes B & F:
Alarm class Visible in the display LED "Alarm" Relay "Close GCB" Shut-down engine Engine blocked until
& horn is de-energized ack. sequence has
been passed
Warning Alarm
This alarm does not interrupt the operation. An output of the centralized alarm occurs:
Ö Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn).
F yes yes yes immediately yes
Responding Alarm
With this alarm the GCB is opened immediately and the engine is stopped.
Ö Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn)+ GCB open + Engine stop.
The alarm classes A, C, D, & E can be configured, but are intended for future software revisions and should not
be used. The behavior of the unit is the following if configured for these alarm classes:
Alarm class Visible in the display LED "Alarm" Relay "Close GCB" Shut-down engine Engine blocked until
& horn is de-energized ack. sequence has
been passed
A yes no no no no
Warning Alarm
This alarm does not interrupt the unit operation. A message output without a centralized alarm occurs at the unit:
Ö Alarm text.
C yes yes yes after cool down yes
Responding Alarm
With this alarm the GCB is opened and the engine is stopped. Coasting occurs.
Ö Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn) + Coasting + GCB open + Engine stop.
D yes yes yes after cool down yes
Responding Alarm
With this alarm the GCB is opened and the engine is stopped. Coasting occurs.
Ö Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn) + Coasting + GCB open + Engine stop.
E yes yes yes immediately yes
Responding Alarm
With this alarm the GCB is opened immediately and the engine is stopped.
Ö Alarm text + flashing LED "Alarm" + Relay centralized alarm (horn)+ GCB open + Engine stop.
NOTE
If the control unit is in MANUAL operation mode, a cool down phase is not performed regardless of the
alarm class!
°C Ö °F °F Ö °C
( )
1 °F = [Value °C × 1.8 °F °C + 32 °F 1 °C =
([Value] °F − 32 °F)
1.8 °F °C
Table 13-1: Conversion factor: temperature
AWG mm² AWG mm² AWG mm² AWG mm² AWG mm² AWG mm²
30 0.05 21 0.38 14 2.5 4 25 3/0 95 600MCM 300
28 0.08 20 0.5 12 4 2 35 4/0 120 750MCM 400
26 0.14 18 0.75 10 6 1 50 300MCM 150 1000MCM 500
24 0.25 17 1.0 8 10 1/0 55 350MCM 185
22 0.34 16 1.5 6 16 2/0 70 500MCM 240
Table 13-3: Conversion chart: wire size
Appendix B.
J1939 Protocol Descriptions
NOTE
The values are displayed on the unit with less accuracy. Refer to J1939 Visualization [320X], [350X] on
page 39 for more information.
Value in LeoPC1
Value in LeoPC1 with
Name Unit with missing sensor
defective sensor
value
NOTE
These parameters are only visible in LeoPC1 and are not displayed on the unit.
Special S6 Messages
NOTE
These parameters are only visible in LeoPC1 and are not displayed on the unit.
Appendix C.
Front Customization
The easYgen-300 series is designed language-independent, but can be customized to your demands using paper
strips. The left paper strip is intended for customization and may contain more detailed information about the dis-
play.
The right paper strip is divided in three parts. The lowest part serves for labeling the unit indicators (refer to
Display of the Operating Values on page 35). You can customize the paper strip to reflect the unit of measure in
your preferred language. The middle section serves for labeling the four configurable alarm flags (refer to Alarm
Messages on page 40). You can customize the paper strip to reflect the alarm message assigned to the respective
flag in your preferred language. The upper field is intended for customization and may contain more detailed in-
formation about the display.
The unit is delivered with English paper strips, where the left paper strip contains the alarm messages and the
right paper strip contains the units of measure in English, the default alarm messages for the alarm flags, and in-
formation about the configuration parameters in the upper section.
Templates for paper strips in different languages can be found in the "Paper Strips" directory on the CD deliv-
ered with the unit. The templates are in Microsoft Word format and can be customized to your demands. Please
note that the paper strip geometry must not be modified in the templates. Just edit the text in the paper strips,
print them out, cut out the paper strips where indicated, and insert them into the openings at the side of the unit.
Appendix D.
Troubleshooting
If problems are encountered while commissioning or operating the easYgen-300, please refer to the troubleshoot-
ing table below and LeoPC1 prior to contacting Woodward for technical assistance. The most common problems
and their solutions are described in the troubleshooting table. If problems are encountered between the easYgen-
300 and its wiring and the engine or other devices, refer to the respective manuals for solving the problem.
- 1Ph2W
- 1Ph3W
- 3Ph3W
- 3Ph4W
Appendix E.
List of Parameters
PASSWORD
HMI Password 0000 to 9999 random
MEASURING
Rated system frequency 50/60 Hz 50 Hz
Rated voltage generator 50 to 480 V 400 V
[350]
Rated voltage mains 50 to 480 V 400 V
[350X]
3Ph 4W 3Ph 4W 3Ph 4W
3Ph 3W 3Ph 3W 3Ph 3W
[3x0X] Generator voltage measuring 3Ph 4W
1Ph 2W 1Ph 2W 1Ph 2W
1Ph 3W 1Ph 3W 1Ph 3W
[320]
Generator voltage measuring 1Ph 2W 1Ph 2W n/a n/a
[350]
3Ph 4W 3Ph 4W 3Ph 4W
3Ph 3W 3Ph 3W 3Ph 3W
[350X] Mains voltage measuring 3Ph 4W
1Ph 2W 1Ph 2W 1Ph 2W
1Ph 3W 1Ph 3W 1Ph 3W
[350] Mains voltage measuring 3Ph 4W 3Ph 4W n/a n/a
APPLICATION
Ignore CB reply YES/NO NO Y N Y N
2nd GCB Close Delay Time 0.00 to 650.00 s 0.20 s
[350]
2nd MCB Close Delay Time 0.00 to 650.00 s 0.20 s
[350X]
ENGINE
Engine type: Diesel
open open
Fuel relay open to stop / close to stop open to stop
close close
[320]
Preglow time 0 to 300 s 0s
[320X]
[350]
Preglow time 0 to 300 s 3s
[350X]
MPU (pickup)
[3x0X] Speed Pickup ON/OFF ON 1 0 1 0
[3x0X] Nominal speed 500 to 4,000 RPM 1,500 RPM
[3x0X] Number of gear teeth 5 to 260 118
Start/stop automatic
Starter time 1 to 10 s 8s
Start pause time 10 to 99 s 10 s
Cool down time 0 to 999 s 30 s
Crank termination by DI1 YES/NO NO Y N Y N
Engine Monit. delay time 0 to 99 s 8s
BREAKER
[350]
Transfer time GCBMCB 0.10 to 99.99 s 0.10 s
[350X]
MONITORING
Time until horn reset 0 to 1,000 s 180 s
Generator protection
Voltage monitoring generator 4 phase 4 phase n/a n/a
Generator: Over frequency
Monitoring ON ON n/a n/a
Limit 50.0 to 130.0 % 110.0 %
Delay 0.1 to 99.9 s 1.0 s
Alarm class F F n/a n/a
Self acknowledge NO NO n/a n/a
Generator: Under frequency
Monitoring ON ON n/a n/a
Limit 50.0 to 130.0 % 90.0 %
Delay 0.1 to 99.9 s 5.0 s
Alarm class F F n/a n/a
Self acknowledge NO NO n/a n/a
Delayed by engine speed YES YES n/a n/a
Generator: Over voltage
Monitoring ON ON n/a n/a
Limit 50.0 to 125.0 % 110.0 %
Delay 0.1 to 99.9 s 2.0 s
Alarm class F F n/a n/a
Self acknowledge NO NO n/a n/a
Delayed by engine speed NO NO n/a n/a
Generator: Under voltage
Monitoring ON ON n/a n/a
Limit 50.0 to 125.0 % 92.0 %
Delay 0.1 to 99.9 s 5.0 s
Alarm class F F n/a n/a
Self acknowledge NO NO n/a n/a
Delayed by engine speed YES YES n/a n/a
Mains protection
[350]
Monitoring ON ON n/a n/a
[350X]
[350]
[350X]
Mains phase rotation CW (+)/CCW (–) CW + – + –
[350]
Delay 2s 2s n/a n/a
[350X]
[350]
Alarm class B B n/a n/a
[350X]
[350]
[350X]
Self acknowledge YES / NO NO Y N Y N
[350]
Delayed by engine speed NO NO n/a n/a
[350X]
Emergency power: Limits
[350]
High voltage threshold 50.0 to 130.0 % 130.0 %
[350X]
[350]
Low voltage threshold 50.0 to 130.0 % 90.0 %
[350X]
[350]
Voltage hysteresis 0.0 to 50.0 % 2.0 %
[350X]
[350]
High frequency threshold 70.0 to 160.0 % 110.0 %
[350X]
[350]
Low frequency threshold 70.0 to 160.0 % 90.0 %
[350X]
[350]
Frequency hysteresis 0.0 to 50.0 % 2.0 %
[350X]
MONITORING
Engine: Overspeed
[3x0X] Monitoring ON/OFF ON 1 0 1 0
[3x0X] Limit 0 to 9,999 RPM 1,850 RPM
[3x0X] Delay 0.1 s 0.1 s n/a n/a
[3x0X] Alarm class F F n/a n/a
[3x0X] Self acknowledge NO NO n/a n/a
[3x0X] Delayed by engine speed NO NO n/a n/a
Engine: Underspeed
[3x0X] Monitoring ON ON n/a n/a
[3x0X] Limit 1,000 RPM 1,000 RPM n/a n/a
[3x0X] Delay 1.0 s 1.0 s n/a n/a
[3x0X] Alarm class F F n/a n/a
[3x0X] Self acknowledge NO NO n/a n/a
[3x0X] Delayed by engine speed YES YES n/a n/a
Engine: Start fail
Monitoring ON ON n/a n/a
Number of start attempts 3 3 n/a n/a
Alarm class F F n/a n/a
Self acknowledge NO NO n/a n/a
Engine: Unintended stop
Monitoring ON ON n/a n/a
Alarm class F F n/a n/a
Battery: Undervoltage
Monitoring ON ON n/a n/a
Limit 8.0 to 42.0 V 10.0 V
Delay 60.0 s 60.0 s n/a n/a
Alarm class B B n/a n/a
Self acknowledge NO NO n/a n/a
Delayed by engine speed NO NO n/a n/a
Battery: charge voltage
Monitoring ON/OFF ON 1 0 1 0
.. Limit 0.0 to 32.0 V 16.0 V
Delay 10.0 s 10.0 s n/a n/a
Alarm class B B n/a n/a
Self acknowledge NO NO n/a n/a
Delayed by engine speed YES YES n/a n/a
Interface: J1939
[3x0X] Monitoring ON/OFF OFF 1 0 1 0
[3x0X] Delay 0.1 to 650.0 s 20.0 s
[3x0X] Alarm class B/F B
[3x0X] Self acknowledge YES/NO NO Y N Y N
[3x0X] Delayed by engine speed YES/NO NO Y N Y N
Interface: J1939: amber warning lamp DM1
[3x0X] Monitoring ON/OFF OFF 1 0 1 0
[3x0X] Delay 0.1 to 999.0 s 2.0 s
[3x0X] Alarm class B/F B
[3x0X] Self acknowledge YES/NO YES Y N Y N
[3x0X] Delayed by engine speed YES/NO NO Y N Y N
Interface: J1939: red stop lamp DM1
[3x0X] Monitoring ON/OFF OFF 1 0 1 0
[3x0X] Delay 0.1 to 999.0 s 2.0 s
[3x0X] Alarm class B/F B
[3x0X] Self acknowledge YES/NO YES Y N Y N
[3x0X] Delayed by engine speed YES/NO NO Y N Y N
DISCRETE INPUTS
Discrete input [DI1] oil pressure
DI 1 operation N.O. N.O. n/a n/a
DI 1 delay 0.5 s 0.5 s n/a n/a
DI 1 alarm class F F n/a n/a
DI 1 delayed by eng. speed YES YES n/a n/a
DI 1 self acknowledge NO NO n/a n/a
Discrete input [DI2] coolant temperature
DI 2 operation N.O. N.O. n/a n/a
DI 2 delay 1.0 s 1.0 s n/a n/a
DI 2 alarm class F F n/a n/a
DI 2 delayed by eng. speed YES YES n/a n/a
DI 2 self acknowledge NO NO n/a n/a
Discrete input [DI3] remote start
DI 3 operation N.O. N.O. n/a n/a
DI 3 delay 0.02 s 0.02 s n/a n/a
DI 3 alarm class Control Control n/a n/a
DI 3 delayed by eng. speed NO NO n/a n/a
DI 3 self acknowledge NO NO n/a n/a
Discrete input [DI4] reply MCB or freely configurable
If parameter "Ignore CB reply" is set to "YES", this input is freely configurable
DI 4 operation N.O. N.O.
N.O. / N.C. N.C.
N.C. N.C.
DI 4 delay 0.02 to 650.00 s 0.00 s
DI 4 alarm class A/B/C/D/E/F/Control Control
DI 4 delayed by eng. speed YES/NO NO Y N Y N
DI 4 self acknowledge YES/NO YES Y N Y N
Discrete input [DI5] reply GCB or freely configurable
If parameter "Ignore CB reply" is set to "YES", this input is freely configurable
DI 5 operation N.O. N.O.
N.O. / N.C. N.C.
N.C. N.C.
DI 5 delay 0.02 to 650.00 s 0.00 s
DI 5 alarm class A/B/C/D/E/F/Control Control
DI 5 delayed by eng. speed YES/NO NO Y N Y N
DI 5 self acknowledge YES/NO YES Y N Y N
DIGITAL OUTPUTS
[350]
Relay 1 Command: open MCB open MCB n/a n/a
[350X]
Relay 2 Command: close GCB close GCB n/a n/a
[350] one from configurable parameter
Relay 3 Preglow
[350X] list (see end of table)
one from configurable parameter
Relay 4 stopping alarm
list (see end of table)
Relay 5 Fuel relay Fuel relay n/a n/a
Relay 6 Starter Starter n/a n/a
Relay 7 internal relay
COUNTER
Maintenance hours 0 to 9,999 h 300 h
Reset maintenance period h YES/NO NO Y N Y N
Counter value preset 0 to 99,999.9 h -
Set operation hours YES/NO NO Y N Y N
Number of starts 0 to 65,535 -
COMM. INTERFACES
[3x0X] CAN Interfaces
20/50/100/125/250/
Baudrate 125 kBd
500/800/1000 kBd
J1939
[3x0X] Device type Off/Standard/S6 Scania/EMR Standard
[3x0X] Request send address 0 to 255 3
[3x0X] Receive device number 0 to 255 0
SYSTEM
Codes
Comissioning level code 0000 to 9999 0003
Factory settings ON / OFF OFF 1 0 1 0
Clear event log ON / OFF OFF 1 0 1 0
Set default values ON / OFF OFF 1 0 1 0
Display level 1 to 3 1
SYSTEM
Flag 3 gen. overfreq. 1 YES/NO YES Y N Y N
Flag 3 gen. underfreq. 1 YES/NO YES Y N Y N
Flag 3 gen. overvolt. 1 YES/NO NO Y N Y N
Flag 3 gen. undervolt. 1 YES/NO NO Y N Y N
Flag 3 mains rot. field alarm YES/NO NO Y N Y N
Flag 3 overspeed 1 YES/NO NO Y N Y N
Flag 3 underspeed 1 YES/NO NO Y N Y N
Flag 3 unintended stop YES/NO NO Y N Y N
Flag 3 start fail YES/NO NO Y N Y N
Flag 3 maintenance hours exc. YES/NO NO Y N Y N
Flag 3 J1939 CAN Error YES/NO NO Y N Y N
Flag 3 Red stop lamp YES/NO NO Y N Y N
Flag 3 Amber warning lamp YES/NO NO Y N Y N
Flag 3 undervolt. aux. alt. YES/NO NO Y N Y N
Flag 3 undervolt. batt. 1 YES/NO NO Y N Y N
Flag 3 DI 1 YES/NO NO Y N Y N
Flag 3 DI 2 YES/NO NO Y N Y N
Flag 3 DI 3 YES/NO NO Y N Y N
Flag 3 DI 4 YES/NO NO Y N Y N
Flag 3 DI 5 YES/NO NO Y N Y N
The output signals, which may be selected from the list of configurable parameters for the discrete outputs 3
and 4, are listed in Table 10-1 on page 91.
NOTE
All parameters shaded in gray color are fixed parameters and cannot be configured by the operator.
The "light gray" parameters for DI4 and DI 5 can be configured if the parameter "Ignore CB reply" is set
to "YES".
Appendix F.
Service Options
CAUTION
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.
Packing a Control
Use the following materials when returning a complete control:
NOTE
We highly recommend that you make arrangement in advance for return shipments. Contact a
Woodward customer service representative at +49 (0) 711 789 54-0 for instructions and for a Re-
turn Authorization Number.
Replacement Parts
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When ordering replacement parts for controls, include the following information:
• the part numbers P/N (XXXX-XXX) that is on the enclosure nameplate
• the unit serial number S/N, which is also on the nameplate
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart - Germany
Phone: +49 (0) 711 789 54-0 (8:00 - 16:30 German time)
Fax: +49 (0) 711 789 54-100
email: stgt-info@woodward.com
For assistance outside Germany, call one of the following international Woodward facilities to obtain the address
and phone number of the facility nearest your location where you will be able to get information and service.
You can also contact the Woodward Customer Service Department or consult our worldwide directory on
Woodward’s website (www.woodward.com) for the name of your nearest Woodward distributor or service fa-
cility. [For worldwide directory information, go to www.woodward.com/ic/locations.]
Engineering Services
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Woodward Industrial Controls Engineering Services offers the following after-sales support for Woodward prod-
ucts. For these services, you can contact us by telephone, by e-mail, or through the Woodward website.
• Technical support
• Product training
• Field service during commissioning
Technical Support is available through our many worldwide locations, through our authorized distributors, or
through GE Global Controls Services, depending on the product. This service can assist you with technical ques-
tions or problem solving during normal business hours. Emergency assistance is also available during non-
business hours by phoning our toll-free number and stating the urgency of your problem. For technical engineer-
ing support, please contact us via our toll-free or local phone numbers, e-mail us, or use our website and refer-
ence technical support.
Product Training is available on-site from several of our worldwide facilities, at your location, or from GE
Global Controls Services, depending on the product. This training, conducted by experienced personnel, will as-
sure that you will be able to maintain system reliability and availability. For information concerning training,
please contact us via our toll-free or local phone numbers, e-mail us, or use our website and reference customer
training.
Field Service engineering on-site support is available, depending on the product and location, from our facility
in Colorado, or from one of many worldwide Woodward offices or authorized distributors. Field engineers are
experienced on both Woodward products as well as on much of the non-Woodward equipment with which our
products interface. For field service engineering assistance, please contact us via our toll-free or local phone
numbers, e-mail us, or use our website and reference field service.
Technical Assistance
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If you need to telephone for technical assistance, you will need to provide the following information. Please write
it down here before phoning:
Contact
Your company____________________________________________________
Your name_______________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
Please be sure you have a list of all parameters available. You can print this using LeoPC1. Additionally you can
save the complete set of parameters (standard values) and send them to our Service department via e-mail.
Woodward GmbH
Handwerkstrasse 29 - 70565 Stuttgart - Germany
Phone +49 (0) 711 789 54-0 • Fax +49 (0) 711 789 54-100
stgt-info@woodward.com
Homepage
http://www.woodward.com/power
2007/9/Stuttgart