GPSA Engineering Data Book 14th Edition: Revision Date Reason (S) For Revision
GPSA Engineering Data Book 14th Edition: Revision Date Reason (S) For Revision
GPSA Engineering Data Book 14th Edition: Revision Date Reason (S) For Revision
FIG. 10-1
Nomenclature
A = area of heat transfer surface, sq ft NR = modified Reynolds number, (in • lb)/(sq ft • s • cp)
Ai = inside surface of tube, sq ft Nt = number of tubes
Ab = outside bare tube surface, sq ft ΔP = pressure drop, psi
Ax = outside extended surface of tube, sq ft PF = fan total pressure, inches of water
At = tube inside cross-sectional area, sq in. (see Fig 9-25) ρa = density of air, lb/cu ft
ACFM = actual cubic feet per minute ρw = density of water, lb./cu ft
APF = total external area/ft of fintube, sq ft/ft P = temperature ratio (see Fig 10-8)
APSF = external area of fintube, sq ft/sq ft of bundle face area PWL = sound pressure level
AR = area ratio of fintube compared to the exterior area of 1 in. PWLN = PWL for Nf fans
OD bare tube
B = correction factor, psi (see Fig 10-14) Q = heat transferred, Btu/h
Cp = specific heat at average temperature, Btu/(lb • °F) rd = fouling resistance (fouling factor), (hr • ft2 • °F/Btu)
CMTD = corrected mean temperature difference, °F rf = fluid film resistance (reciprocal of film coefficient)
dB(A) = overall weighted level of sound at a point distant from rmb = metal resistance referred to outside bare surface
noise source based on "A" weighting system
D = fan diameter, ft rmx = metal resistance referred to outside extended surface
Di = inside tube diameter, in. R = distance in feet (see Eq 10-6)
Do = outside, tube diameter, in. R = temperature ratio (see Fig 10-8)
DR = density ratio, the ratio of actual air density to the density RPM = fan speed, rotations per minute
of dry air at 70 °F and 14.7 psia, 0.0749 lb/cu ft (see Fig
10-16)
f = friction factor (see Fig 10-15) S = specific gravity (water = 1.0)
F = correction factor (see Fig 10-8) SPL = sound pressure level
Fa = total face area of bundles, sq ft t = temperature air-side, °F
Fp = air pressure drop factor, in. of water per row of tubes T = temperature tube-side, °F
FAPF = fan area per fan, ft2/fan U = overall heat transfer coefficient, Btu/(h • ft2 • °F)
FPM = fan tip speed, feet per minute W = mass flow, lb/hr
g = local acceleration due to gravity, ft/s2 Y = correction factor, psi/ft (see Fig 10-14)
G = mass velocity, lb/(sq ft • s) Δt = temperature change, °F
Ga = air face mass velocity, lb/(hr • sq ft) of face area μ = viscosity, cp
Gt = tube-side mass velocity, lb/(sq ft • s) μw = viscosity at average tube wall temperature, cp
ha = air-side film coefficient, Btu/(h • sq ft • °F) φ = viscosity gradient correction
hs = shell-side film coefficient based on outside tube area,
Btu/(h • sq ft • °F)
ht = tube-side film coefficient based on inside tube area, Btu/ Subscripts
(h • sq ft • °F)
HP = fan horsepower a = air-side
J = J factor (see Fig 10-13) b = bare tube surface basis
k = thermal conductivity, Btu/[(hr • sq ft • °F)/ft] s = shell-side
L = length of tube, ft t = tube-side
LMTD = log mean temperature difference, °F x = extended tube surface basis
N = number of rows of tubes in direction of flow 1 = inlet
Nf = number of fans 2 = outlet
NP = number of tube passes
CALCULATION SPREADSHEET FOR GPSA ENGINEERING DATA BOOK, 13th EDITION
EXAMPLE 10-1
GPSA Engineering Data Book 14th Edition
Example 10-1 -- Procedure for determining a rough, preliminary heat transfer surface area, required plot space, and fan power for an air-cooled Example 10-1 -- Procedure for determining a rough, preliminary heat transfer surface area, required plot space, and fan power
exchanger for an air-cooled exchanger
Calculate CMTD = (F)(LMTD) = 72.1 degF t2, assumed = 200 degF Change until it agrees with t2, actual.
5. Calculate Ax = 53,319 sq. ft. t2, Actual
= 314.4 sq. ft. CMTD = 72.1 degF
6. Based on APSF, calculate the air-side face area, Aa
7. Calculate the air-side mass flow rate (Wa, lb/hr)
using Aa and based on a typical face velocity of 600 = 848,829 lb/hr Ax = 53,319 sq. ft.
Std. ft/min.
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Processors Association (GPA).
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring by the GPA and/or GPSA.
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose, or non-infringement of intellectual property.
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, in
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
CALCULATION SPREADSHEET FOR GPSA ENGINEERING DATA BOOK, 13th EDITION
EXAMPLE 10-1
Example 10-2 Part 1 -- Procedure for estimating transfer surface, plot area, and horsepower Example 10-2 Parts 1 & 2 -- Procedure for estimating transfer surface, plot area, and horsepower
Required Data For Hot Fluid Required Data For Hot Fluid
4. Calculate AX
Ax = 15000000/(4.2 • 53.5) = 50,070 ft2
7. Calculate the Number of Tubes Using APF factor from Fig 10-11
Nt = 50,070/(5.58 • 30) = 299
8. Calculate Tube-Side Mass Velocity from Assumed number of passes and reading At from Fig 9-25 for a 1 in. OD x 16 BWG tube
Gt = (144 • 273000 • 3)/(3600 • 299 • 0.5945) = 184 lb/(ft2 • sec)
10. Calculate Tube-Side Pressure Drop using Equation from Fig 10-14 and Fig 10-15
Use Fig 10-14 to find Y and B
Y = 14.5 psi/ft
B = 0.25 psi/tube pass
Example 10-2 Part 2 -- Procedure for estimating transfer surface, plot area, and horsepower
Wa = Q/(0.24 • Δta )
Ga = W a/Fa
To determine Ax/A i
11. Calculate Tube-Side Film Coefficient using Equation from Fig 10-13
Using Fig 10-13 to find J Factor using NR = 314 from Part 1.
J = 1,900
21. Approximate Brake Horsepower Per Fan, using 70% Fan Efficiency
Fan Efficiency = 0.7
bhp = (142261 • 0.56)/(6356 • 0.7) = 17.81
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Processors Association (GPA).
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring by the GPA and/or GPSA.
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose, or non-infringement of intellectual property.
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
CALCULATION SPREADSHEET FOR GPSA DATA BOOK, 13th EDITION
LIMITS
LIMITS
Limit air out temp to 200 degF. Prevent damaging fan blades, bearings, V-belts.
Use forced air fan for process fluids above 350 degF. Prevent fan blade and bearing failure.
Angle condensing surfaces to allow positive drainage.
Fan size ranges from 3 to 28 ft. diameter.
Limit fan tip air speed to 12,000 fpm.
Use V-belt drives up to about 30 bhp. Gear drives above 30 bhp.
Limit driver size to 50 bhp.
Use tension wrapped finned tubes for service below 400 deg F process fluid.
Avoid placing bank of coolers downwind from other heat gererating equipment.
Normally, the bank should be oriented such that the wind flows parallel to the long axis of the bank of coolers.
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Processors Association (GPA).
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring by the GPA and/or GPSA.
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose, or non-infringement of intellectual property.
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.