PAGE 1 OF 3

CLIENT MANUFACTURER’S NAME & ADDRESS QUALITY ASSURANCE PLAN DETAILS

KIRLOSKAR BROTHERS LTD. KBL O/A NO. : AGAINST TENDER QPNO:QC/MEIL/ODISHALIS /CL-7/QAP PROJECT:ODISHA MEGA LIS PROJECT
KIRLOSKARWADI, REV.: 0 CLUSTER-7.
DIST. SANGLI (INDIA ) PUMP MODEL DATE: 30.08.2017
DEPT OF WR., GOVT.
MAHARASHTRA - 416 308 CLIENT : DEPT. OF WR., GOVT OF
OF ODHISHA. REFER ANNEXURE - I ODISHA
CONTRACTOR : MEIL.

SL.NO COMPONENTS & CHARACTERISTICS CLASS TYPE OF QUANTU REFERENCE ACCEPTANCE FORMAT OF RECORD AGENCY REMARKS
OPERATIONS CHECK M OF DOCUMENT NORM
CHECK M C E
1 2 3 4 5 6 7 8 9 D 10** 11
*
1.0 MATERIAL
Approved Relevant Material Test
Bell Mouth, Bowl, Mechanical & Certificate/
1.1 Mechanical & Chemical Critical Per Melt Drawing/ Material b P R R --
Impeller Chemical check LAB Report
Data sheet Specification
Approved Relevant Material
Mechanical & Chemical Mechanical & One Per
Critical Drawing/ Material Test Certificate/ b P R R --
Chemical check lot/ dia
1.2 All Shafts, shaft sleeve Data sheet Specification LAB Report
Ultrasonic Testing of shafts Critical UT test 100% KBL Procedure QAE 824-01-19 NDT TC UT for Shaft Dia.
b P R R
>50 mm
Plate material for Column Approved Relevant Material Test
Mechanical & Chemical Mechanical & One Per
1.3 pipe, Discharge Head. Critical Drawing/ Material Certificate/ b P R R --
Chemical check lot/thk
Data sheet Specification LAB Report
2.0 IN PROCESS INSPECTION

Various Components Visual & Dimensional Major Visual & 100% KBL Mfg Drawing Compliance b P R R --
Mentioned in 1.0 Inspection Measurement Certificate
Minor Hardness Random KBL manufacturing drawing Compliance b P R R --
Rubber bearing Hardness check
Certificate
Wear ring & Impeller Clearance check Minor Measurement Random KBL manufacturing drawing Clearance report b P R R --
2.1 Impeller shaft & Rubber Minor Measurement Random KBL manufacturing drawing Clearance report b P R R --
Clearance check
bearing
Minor Fitment Random KBL std Compliance b P R R --
Impeller shaft & key Fitment check
Certificate
Head shaft & Pump Minor Measurement Random KBL manufacturing drawing Inspection b P R R --
Clearance check
coupling Report
Minor Measurement Random KBL manufacturing drawing Compliance b P R R --
Key & key way of shaft Depth of key way check
Certificate
MANUFACTURER/ CONTRACTOR LEGEND: * RECORDS IDENTIFIED WITH *TICK* SHALL BE FOR CLIENT USE : DOC. NO. :
SUBCONTRACTOR ESSENTIALLY INCLUDE BY CONTRACTOR IN QA
DOCUMENTATION.
**M: MANUFACTURER/ SUBCONTRACTOR
C : MEIL / ITS NOMINATED AGENCY
E : END USER / ITS NOMINATED AGENCY
“P”- PERFORM “W”- WITNESS AND “R”- REVIEW
SIGNATURE REVIEWED BY NAME & SIGN. OF APPROVING AUTHORITY & SEAL .
PAGE 2 OF 3

CLIENT MANUFACTURER’S NAME & ADDRESS QUALITY ASSURANCE PLAN DETAILS

KIRLOSKAR BROTHERS LTD. KBL O/A NO. : AGAINST TENDER QPNO:QC/MEIL/ODISHALIS /CL-7/QAP PROJECT:ODISHA MEGA LIS PROJECT
KIRLOSKARWADI, REV.: 0 CLUSTER-7.
DIST. SANGLI (INDIA ) PUMP MODEL DATE: 30.08.2017
DEPT OF WR., GOVT.
MAHARASHTRA - 416 308 CLIENT : DEPT. OF WR., GOVT OF
OF ODHISHA. REFER ANNEXURE - I ODISHA
CONTRACTOR : MEIL.

SL.NO COMPONENTS & CHARACTERISTICS CLASS TYPE OF QUANTU REFERENCE ACCEPTANCE FORMAT OF RECORD AGENCY REMARKS
OPERATIONS CHECK M OF DOCUMENT NORM
CHECK M C E
1 2 3 4 5 6 7 8 9 D 10** 11
2.2 Impeller, Pump coupling, Major Balancing 100% ISO 1940 Gr. 6.3 Balancing b P R R --
Dynamic Balancing Certificate
Motor Coupling
2.3 Hydro Test on Bowl & Leak Tightness Critical Visual 100% Ref note no. No leak for Test Hydrostatic b P ** R **- Witness test
Discharge head 5 Duration of 30 Pressure Test W for one pump per
min. Report model
(Refer note-5)
2.4 Hydro Test on Column Leak Tightness Critical Visual 100% Ref note no. No leak for Test Hydrostatic b P ** R **- Witness test
pipe (20 % of total pipes ) 5 Duration of 30 Pressure Test W for one pump per
min. Report model
(Refer note-5)
3.0 ASSEMBLY & TESTING
3.1 Performance Test with Q Vs H,Q Vs n, Critical Performance 100 % Performance test procedure / HRC lab report b P ** R ** - Refer note
one of Job Motor Q Vs P, Vibration & Test Approved drawings/ data sheet W no. 3 & 4
Noise Level , bearing / drawing
temperature
3.2 Strip test Dismantle Inspection Major Visual check One pump No score marks / wear marks on Inspection b P W R --
per model impeller & Bowl Report
3.3 Pump Assembly Visual & Dimensional Major Visual & 100 % Approved Drawing/ Data sheet Inspection b P ** R **- Witness test
measurement Report W for one pump per
model
4.0 FINAL INSPECTION
Review Of QA Major Verification 100% Test Approved QAP/ Earlier defined b P R R --
Documentation Certificates drawings/ data
as per QAP sheet
Painting, Major Visual 100% As per KBL standard procedure Painting b P R -- --
Certificate
Packing & Major Visual 100% As per KBL standard procedure Packing slip - P -- --
Dispatch

MANUFACTURER/ CONTRACTOR LEGEND: * RECORDS IDENTIFIED WITH *TICK* SHALL BE FOR CLIENT USE : DOC. NO. :
SUBCONTRACTOR ESSENTIALLY INCLUDE BY CONTRACTOR IN QA
DOCUMENTATION.
**M: MANUFACTURER/ SUBCONTRACTOR
C : MEIL / ITS NOMINATED AGENCY
E : END USER / ITS NOMINATED AGENCY
“P”- PERFORM “W”- WITNESS AND “R”- REVIEW
SIGNATURE REVIEWED BY NAME & SIGN. OF APPROVING AUTHORITY & SEAL .
PAGE 3 OF 3

CLIENT MANUFACTURER’S NAME & ADDRESS QUALITY ASSURANCE PLAN DETAILS

KIRLOSKAR BROTHERS LTD. KBL O/A NO. : AGAINST TENDER QPNO:QC/MEIL/ODISHALIS /CL-7/QAP PROJECT:ODISHA MEGA LIS PROJECT
KIRLOSKARWADI, REV.: 0 CLUSTER-7.
DIST. SANGLI (INDIA ) PUMP MODEL DATE: 30.08.2017
DEPT OF WR., GOVT.
MAHARASHTRA - 416 308 CLIENT : DEPT. OF WR., GOVT OF
OF ODHISHA. REFER ANNEXURE - I ODISHA
CONTRACTOR : MEIL.

NOTES:
1. MATERIAL SHALL BE AS PER APPROVED CS DRG/DATA SHEET.
2. KBL APPROVED SOURCES SHALL BE USED FOR CASTING, BAR MATERIAL AND FABRICATION.
3. VIBRATION & NOISE LEVEL SHALL BE RECORDED DURING SHOP TEST BUT SHALL NOT FORM ACCEPTANCE CRITERIA. HOWEVER VALUES AS PER SPECIFICATIONS ARE GUARANTEED AT SITE ONLY.
4. M/S. KBL WILL OFFER PERFORMANCE TEST WITNESS FOR ONE PUMP PER MODEL & FOR BALANCE PUMPS KBL WILL SUBMIT INTERNAL TEST RECORD FOR REVIEW.
5. HYDRO TEST PRESSURE SHALL BE EQUAL TO TWICE DUTY HEAD OR 1.5 TIMES OF SHUT OFF HEAD WHICHEVER IS HIGHER. HYDRO TEST OF CASTING & FABRICATION WILL BE IN PRIMER COATED CONDITION. .
6. DYNAMIC BALANCING WILL BE CARRIED OUT AT REDUCED SPEED HOWEVER UNBALANCE WILL BE CALCULATED AT RATED SPEED.
7. FOR FABRICATION & UP-GRADATION OF CASTING IF ANY SAME WILL BE DONE BY USING KBL / TPI APPROVED WPS/PQR/ WELDER.
8. SPARES IF ORDERED, KBL WILL SUBMIT MATERIAL SPECIFICATION & FITMENT CERTIFICATE.
ANNEXURE –I

Sr. No. Pump Model Qty. Project

1 BHR 50-30/1STG 03 NOS. Hanumanthapalli
2 BHR 50-22.5/1STG 03 NOS. Haripur
3 BHR 50-22.5/1STG 03 NOS. Sorada
4 BHR 50-30/1STG 03 NOS. Madhabarida
5 BHR 50-22.5/2STG 04 NOS. Murugapalli
6 BHR 50-22.5/1STG 03 NOS. Patapur

MANUFACTURER/ CONTRACTOR LEGEND: * RECORDS IDENTIFIED WITH *TICK* SHALL BE FOR CLIENT USE : DOC. NO. :
SUBCONTRACTOR ESSENTIALLY INCLUDE BY CONTRACTOR IN QA
DOCUMENTATION.
**M: MANUFACTURER/ SUBCONTRACTOR
C : MEIL / ITS NOMINATED AGENCY
E : END USER / ITS NOMINATED AGENCY
“P”- PERFORM “W”- WITNESS AND “R”- REVIEW
SIGNATURE REVIEWED BY NAME & SIGN. OF APPROVING AUTHORITY & SEAL .