Sapura Energy PDF
Sapura Energy PDF
Sapura Energy PDF
October 2017
Table of Content
Corporate Presentation
Track Record
2
Section 1: Corporate Presentation
3
Introduction
› Sapura Energy was established in the 1990s and is today an integrated oil and gas services and
solutions provider operating across the entire upstream value chain. As a fully-fledged
upstream player, the Group’s spectrum of capabilities cover the exploration, development,
production, rejuvenation, as well as decommissioning and abandonment stages of the value
chain.
› With a highly skilled and technically capable multinational workforce, strategic world-class
assets, and strong project management capabilities, the Group today has a global presence in
over 20 countries.
4
Evolution of Sapura Energy
Decommissioning
Exploration Development Production Rejuvenation
& Abandonment
PSC Exploration EPC IPF Drilling HUC PSC + Marginal fields EOR + Brownfield Decommissioning
7
Ownership of Strategic Asset to Ensure Timely Project Delivery
Lumut Yard
Fabrication Labuan Shipyard
273 acres, situated in West
88 acres with easy access
Yard Coast of Malaysia facing
to South China Sea
the Indian Ocean
Marine
Support
6 x Diving 2 x Geotechnical 2 x Anchor 6 x Work Boats 28 x Remote Operated
Support Vessel Vessel Handling Tugs and barges Vehicle
~60 ~25
employees London INDIA 70
employees OPERATION
CENTRE
employees
Houston
Dubai Vung Tau
Brunei MALAYSIA 8,000
MEXICO GLOBAL
OPERATION
40 CENTRE CENTRE employees
employees Jakarta
BRAZIL AUSTRALIA
OPERATION OPERATION
CENTRE 950 CENTRE 150
employees employees
9
Ongoing and Recently Completed Key Projects Globally
Turkey
• EPCIC for Trans Anatolian Thailand
Natural Gas Pipeline • Tender drilling for Chevron
• EPCIC B-17, B17-01 for PTT-
Myanmar
Petronas Carigali JV
• EPCIC Zawtika for
PTTEP Brunei
• EPCIC Upgrade &
Pemex – 3,200 MT heavylift Decommission Floating
India Terminal for Shell
Mexico
• Pipelay for KMZ Project for • EPCIC MHSRD EPCIC B-127, Malaysia
Pemex both for ONGC • EPCIC ZAK WHP for Hess
• EPC B15 for Sapura E&P
Brazil
Australia • Decommission D-30, MOPU
• 6 Pipelay Vessels Sepat for Petronas
• Well intervention for Shell
Petrobras
• Well intervention and • EOR for ExxonMobil
• 5,930km flexible pipeline • Semi-tender drilling for TLP
decommissioning for
installed for Petrobras Malikai, Shell
Woodside
Sapura Diamante MHSRD III - Topside B15- CPP Drilling for Shell Malikai
10
Section 2: Capabilities And Assets
11
In-house Multi-disciplined Engineering Capabilities
➢ Peritus International (Australia, USA, UK and Malaysia) (fully owned
subsidiary)
➢ Advanced subsea, deepwater pipeline and riser engineering.
➢ Shallow water/ near shore pipelines.
➢ Floating systems engineering.
➢ Developments in remote, hostile or deepwater environments
➢ SapuraKencana Engineering (Malaysia)
➢ Conceptual / Front End Design, Detailed Engineering Design,
Procurement Support & Commissioning Support.
➢ Design pressure vessels, shell & tube exchangers, air-cooled
exchangers, skidded & modularized process systems.
➢ Design equipment modules for FPSO’s, onshore plants & offshore
platforms.
➢ EPCC of new plants & plant upgrades /modifications.
➢ Ocean Flow International (USA) (fully owned subsidiary)
➢ Subsea & Offshore development projects around the world.
➢ Deep water and subsea development while possess extensive
experience in shallow water development.
➢ T&I Engineering and Constructability
➢ Complete in-house T&I engineering capability for platform facilities,
shallow and deepwater pipeline, marine system, SURF and de-
commissioning engineering
➢ Excellent working relationship with International Engineering
companies to meet demand and client need
12
YARD AERIAL VIEW, LUMUT, PERAK,
Fabrication Asset: Lumut Yard
9 June 2014
9
6 8
10 13
7 12
2 2
5
11
4
3 4
1 2
14
Fabrication Yard (2): Labuan Shipyard
17
Offshore Assets: Conventional and Installation Support
➢ Hook up Works
➢ WHP, CPP, Compression Module, Riser Platform,
Bridge, LQs, Flaring Platform
19
Offshore Assets: HUC & Modification
SK DUYONG SK AMAN
DP2 DP2
200Pax 200Pax
Crane Capacity: 50MT Crane Capacity: 50MT
20
Subsea Services Capabilities
Inspection, Repair & Maintenance
➢ Major inspection, repair and maintenance of platforms, pipelines,
FPSO, FSO etc.
➢ Installation, repair and inspection of subsea facilities and
infrastructures
➢ Pipeline repair and stabilization
➢ Risk-based integrity management (RBI)
SM1 DX300, 12-manned SM2 DX300, 12-manned Sat-001, 6-manned Sat-02, 9-manned Sat-03, 9-manned
sat system (Classed) sat system (Classed) sat system sat system sat system (Classed)
LWI and P&A Capabilities
WHAF WH
Alignment Frame
24
Drilling Capabilities
27 SKD Esperanza SKD Kinabalu (Under Construction) SKD Raiqa (Under Construction)
Section 3: Track Record
28
Track Record: Summary of E&C Track Record
Total Platform Fabricated : 46 no. of Topsides / 54 no. of Jackets
Largest structure fabricated : 14,143 MT Kebabangan Jacket for KPOC (2012)
Total Subsea Structures Fabricated : ~69 no. of structures (PLEM, PLET, manifold)
Fabrication of other structures: ~20 (MOPU, compressor modules, bridges, piles, etc.)
Total Platform Installed : ~400 no. of structures (topside, jacket, module, etc.)
Heaviest structure lift : 3,120 MT Kuil-B Topside for PEMEX Mexico (2015)
Largest Floatover Installation : 15,000 MT DPP Topside for Conoco Phillips, Indonesia (2004)
Heaviest Jacket installation : 13,485 MT MHN Jacket for ONGC, India (2011)
Total Rigid Pipeline Installed : ~5,800 km of rigid pipelines
Total Flexible Pipeline Installed : ~6,000km of flexible pipe
Largest Diameter Lay – Carbon Steel : 46" dia for Pertamina, Indonesia (1994)
Largest Diameter Lay – CRA : 24" dia for Carigali Hess, Malaysia-Thailand JDA (2012)
Longest Pipelay : 200km pipeline for Sabah Shell Petroleum Company, Malaysia (2015)
Deepest installation work – Rigid pipelay : 1,450m WD for Murphy Oil, Malaysia (2008)
Deepest installation work – SURF : 2,500m WD for Petrobras, Brazil (2015)
29
Track Record: Major EPCIC Experience
Project Name Scope Client Year
CELSE GNL Terminal Project, Brazil EPCIC of 18” x 8km pipeline, and T&I of mooring yoke tower CELSE 2017 – 2018 (Ongoing)
EPCIC of 11 segments pipeline (114km), topside
B127 Pipeline RTR Project, India ONGC 2016 – 2018 (Ongoing)
modification, mooring buoys, PLEM and SPM
Zawtika Phase 1C, Myanmar EPCIC of 4 pipelines (53km), T&I of 4 WHPs PTTEP 2016 – 2018 (Ongoing)
TANAP Natural Gas Pipeline, Turkey EPCIC of 2 pipelines (35km) TANAP 2016 – 2018 (Ongoing)
EPCIC of 3 WHPs, 15 pipelines (116km) and modification on
MHSRD Phase III Project, India ONGC 2015 – 2017
existing 18 platforms
CPOC Phase 3 Development Project, JDA EPCIC of 4 WHPs and 4 pipelines (44km with 5.5km CRA) CPOC 2014 – 2017
EPCIC of WHP for NMB, Malaysia EPCIC of 3 remote WHPs Hess 2014 – 2016
EVA Trunkline Project, Malaysia EPCIC of riser platform and pipeline (75km) TTM 2013 – 2016
Pearl Manora Development Project, JDA EPCIC of 1 WPP and 2 pipelines (2km) Mubadala 2012 – 2014
Berantai Project, Malaysia EPCIC of WHP, 30km pipeline and 4km flexible flowlines Petrofac 2011 – 2012
Gumusut-Kakap Project, Malaysia EPCIC of 200km PL & subsea structures WD 1,200m SSPC 2010 – 2014
EPCIC for JDA B-17 Project, JDA EPCIC of pipelines (48km) and T&I of 6 WHPs CPOC 2007 – 2009
Kikeh Development Project, Malaysia EPCIC of 88.5km PL & subsea structures WD 1,450m Murphy 2006 – 2008
EPCIC of MOPU Seabase Phase 1, Malaysia EPCIC of MOPU PCSB 2014 – 2015
B15 Jacket and CPP Topside, Malaysia EPCIC of B15 CPP topside and jacket SKE 2016 – 2017
BNJT-K & TTJT-A WHP, Malaysia EPCIC of 2 WHPs PCSB 2014 – 2017
Layang Development Project, Malaysia EPCIC of 1 WHP JX Nippon 2014 – 2015
EPCIC for Bumi, Bulan & Suriya, JDA EPCIC of 3 WHPs CTOC 2006 – 2007
EPCIC of Serendah and Patricia, Malaysia EPCIC of Serendah topside and Patricia topside MOC 2012 – 2013
Track Record: Major Pipelay Experience
Project and Location Client Year Scope
CELSE GNL Terminal Project, Brazil CELSE 2017 – 2018 EPCIC of 18” x 8km pipelines (onshore and offshore)
Trans Anatolian Natural Gas Pipeline, Turkey Tanap Dogalgaz Iletim 2016 – 2018 EPCIC of 2 x 36” x 17.6km pipelines
Guntong Pipeline Project, Malaysia ExxonMobil 2016 T&I of 12” x 11.58km pipelines
MHS Rd Phase III, India ONGC 2015 – 2017 EPCIC of 15 pipelines (total length: 116km)
KJG Onshore & Offshore Pipeline, Indonesia PT PGas Solution 2014 – 2015 T&I of 14” x 198km pipelines (onshore and offshore)
Pan Malaysia 2014 (ExxonMobil), Malaysia ExxonMobil 2014 T&I (6” – 18”) pipelines (total length: 42km)
Nam Con Son 2 Gas Pipeline, Vietnam PV Gas 2014 – 2015 T&I of 26” x 151km pipelines
CPOC Phase 3 Development, JDA CPOC 2014 – 2016 EPCIC of 4 x 18” pipelines (44km; 5.5km CRA)
MB Platform and Pipeline Project, India BG India 2014 – 2015 T&I of 2 x 14” pipeline + 5” piggyback (30km)
EVA Trunkline Project, JDA TTM 2013 – 2015 EPCIC of 24” x 75km pipelines
Pan Malaysia 2013 (ExxonMobil), Malaysia ExxonMobil 2013 T&I (6” – 18”) pipelines (total length: 37km)
Pan Malaysia 2012 (ExxonMobil), Malaysia ExxonMobil 2012 T&I (10” – 28”) pipelines (total length: 90km)
Bumi-B and Cakerawala-D Project, JDA CHOC 2011 – 2012 24” x 6.4 and 10” x 3.9km CRA pipelines
T&I for Puteri Pipeline Restoration, Malaysia Newfield 2011 T&I of 12” & 8” pipe-in-pipe with 4” piggyback pipelines
Pan Malaysia 2010 (ExxonMobil), Malaysia ExxonMobil 2010 T&I of 12” x 4km CRA pipelines
Gumusut Kakap Development, Malaysia Shell 2010 – 2014 EPCIC of deepwater pipelines (WD 1,200m)
Kikeh Gas Pipeline Project, Malaysia Murphy 2006 – 2008 EPCIC of 12” x 88km deepwater pipelines (WD 1,450m)
33
Track Record Snapshot: EPCIC HESS CDK Development
Client: HESS
Field : North Malay Basin
Scope: FEED + EPCIC (FEPCIC) of 3 nos Remote
Wellhead Platforms (RWHP)
Period: May 2014 – Sept 2016
Tonnage: 7,039 MT
34
Track Record Snapshot: EPCIC TANAP Natural Gas Pipeline
35
Track Record Snapshot: EPCIC ONGC B127 Pipeline Project
36
Track Record Snapshot: EPCIC Tukau and Baronia Development
Tonnage: 3,644 MT
38
Track Record Snapshot: EPCIC Kikeh Deepwater Project
The Kikeh field was discovered in Aug 2003 and was the
first offshore deepwater development in Malaysia. The
field is located in 1,450 meters water depth offshore
Sabah, making the Kikeh gas pipeline the deepest rigid
pipeline installed in Asia Pacific region to date. The
project was successfully completed in 2008 with
minimum installation downtime
39
Track Record Snapshot: EPCIC Gumusut-Kakap Project
40
Track Record Snapshot: EPC of Kebabangan Jacket
41
Track Record Snapshot: EPC Chevron Wheatstone LNG Module
42
Track Record Snapshot: Chevron Gorgon LNG Project
Pre-assembled Pipe Rack (PAR)
Client: Saipem SA
Tonnage: 15,406 MT
43
Track Record Snapshot: PEMEX Platform Installation & Pipelay
Client: ONGC
Field: Mumbai High North ,
India
Scope: Transport and
Installation of Platforms
(MNP, MLQ, MNF 1 &
MNF 2)
Period: Dec 2010 – May 2011
45
Track Record Snapshot: VSP Nam Con Son 2 Project
46
Track Record Snapshot: Thai Binh – Ham Rong Project
Client: BG India
Field: Panna-Mukta Field, India
Scope:
Transportation & Installation of:
➢ One WHP (≈1500MT)
➢ Pipeline 14” + 5” piggyback x 25km
➢ Pipeline 14” + 5” piggyback x 5km
99.5% uptime
Track Record Snapshot: Deepwater Pipelay For Petrobras (2)
Sapura Sapura
Sapura Topazio
Diamante Esmeralda
51
Track Record Snapshot: Bayu Undan Project (Floatover)
52
Track Record Snapshot: Woodside Angel Topside Floatover
53
Track Record Snapshot: EPC of Subsea Systems (1)
Title Title
Woodside GWF Project Shell Prelude Project
57
Major Track Record: Brownfield
Project Title Client Man Hours Duration
1 Tapis Enhanced Oil Recovery (EOR) – Rejuvenation & Retrofit Project EMEPMI 2,400,000 Feb 2014 – 2018
(On Going)
2 Provision of Hook-Up, Commissioning and Topside Major Maintenance Services EMEPMI 3,400,000 May 2013 – 2018
for 2013 to 2018 (On Going)
3 Provision of Construction Services For Brownfield Projects. DU3744A2 EMEPMI 2,227,469 July 2009 – Apr 2013
4 Provision Of Hook-up And Commissioning For Platform Upgrading, Modification For ONGC 1,650,000 Oct 2015 – Apr 2017
MHSRD III Project Phase 2 ( Phase 1 ) (On Going)
1,200,000
( Phase 2 )
5 Provision Of Phase 2 Early Gas Brownfield Construction For Cakerawala Gas Field Carigali-HESS 2,953,590 May 2006 – May
Development 2008
6 Provision Of Hook Up & Commissioning for Restoration Of Bekok-C Petronas 2,229,882 Jun 2012 – Feb 2014
Carigali /
Petrofac
7 Provision of Hook-Up and Commissioning for Platform Upgrading, Revisit and IO Petronas 1,500,000 Aug 2012 – Dec 2014
Modification for Samarang Redevelopment Project (Phase 2) including LQ upgrade Carigali
8 Brownfield Works on MDPP, MDB and JKB Platforms for JDA Block B-17 and B-17- Carigali- 242,545 Jan 2015 – Nov 2015
01 field phase 3 development project. PTTEP
9 Provision Of Topside Major Maintenance, Hookup ,Commissioning and Sarawak Shell 7,2000,000 Sept 2008 – Dec 2013
Construction Services / Sabah Shell
Total Mhrs 25,003,186
58
Track Record Snapshot: HUC and Brownfield (1)
GREENFIELD - Offshore HUC Works for Kinabalu NAG GREENFIELD - Supply, Delivery, Installation &
Processing Platform B (KNPG-B) Commissioning Of Refurbished Wellhead Platform,
Pipeline & Host Tie-In For D21 Project
Client / Owner
Malaysian Marine Heavy Engineering Sdn Bhd/ PCSB Client / Owner
IEV Group Sdn Bhd/Petronas Carigali Sdn Bhd
▪ 1st Gas introduction achieved on 31 Dec 2012
▪ Platform Living Quarters habitation completed ▪ 1st oil introduction achieved on 31 December 2012
within 11 days on 7th August 2012. ▪ Installation of A2 Flow Line Well completed
Period Period
Aug 2012 – Mar 2013 Feb 2012 – July 2013
Project Details
Project Name EPRD of Dana & D30 Decommissioning
Location Offshore Sarawak, Malaysia
Client PCPP Operating Company Sdn. Bhd.
Contractor Sapura Offshore Sdn Bhd
Year 2017
Water Depth 80 meters
Vessel Utilised SK 3500
Dana LWS:
• Jacket: 461MT
• Topside: 77MT
Detail of structure
D30 LWS:
• Jacket: 410MT
• Topside: 535MT
64
Decommissioning Track Record: Woodside Balnaves
Project Details
Project Name Balnaves Phase 2 and 3A
Location NWS Western Australia
Client Woodside Energy Limited
Contractor Sapura Energy Australia
Year 2016
Water Depth 500m
Vessel Utilised SK Constructor
(i) Disconnection of risers and flowline
from FPSO Armada Claire DTM
(ii) Recovery of buoyancy modules,
Scope of Work mooring chains, riser, flowlines,
manifold, jumpers, spools and riser
tether base
(iii) Towing of DTM to 500m zone
65
Decommissioning Track Record: Shell LWI and WH Severance
Project Details
Location Australia
66
Decommissioning Track Record: Buffalo Project
Project Details
Project Name Buffalo De-Commissioning Project
Location Buffalo Field, Australia
Client Modec Inc
Contractor Sapura Energy Australia
Year Between 2004 – 2005
Water Depth Between 30 – 300 meters
Vessel Utilised SK 900
(i) Plugging and abandonment of all production
wells and flowlines
(ii) Disconnection of the flexible flowlines and
umbilical from the FPSO (Buffalo Venture)
Scope of Work (iii) Recovery of the flexible flowlines, rigid
flowlines and umbilical in water depths up to
300m
(iv) Removal of the wellhead platform including
topside, jacket and well conductors
(i) Rigid flowlines (10”x2.8km & 4”x2.8km)
Detail of de-commissioned (ii) Flexible flowlines (~600m)
structure (iii) Umbilical (~2.8km)
(iv) Topside (Weight = 330MT)
67
Decommissioning Track Record: Baram-8 Structure Removal
Project Details
Project Name Baram-8 Structure Removal
Location Offshore Sarawak, Malaysia
Client Sarawak Shell Berhad (SSB)
Project Details
69
Decommissioning Track Record: Iwaki Platform Project
Project Details
Project Name Iwaki Platform Decommissioning Project
Location Iwaki Gas Field, Japan
Client Offshore Iwaki Petroleum Co. Ltd.
Contractor SapuraAcergy (50% owned by SEB)
Year 2009 - 2010
Water Depth 154 meters
Vessel Utilised Sapura 3000
➢ Topside removal is made in 16 modular topside
(i) Removal of topside facilities and module lifts ranging from 10MT to 1100MT
support frame
Scope of Work
(ii) Cutting jacket members at EL-92 meters ➢ Jacket de-commissioning is made with 188 subsea
(iii) Lifting of upper section of jacket, cuts, at depth of 92m
lowering onto seabed and toppling
(iv) Cutting and stabilising export pipeline ➢ Upper section of jacket (1500MT) was lifted and
lowered to the seabed
Detail of (i) 8-legged platform weighing 20,735MT
➢ Iwaki platform was the biggest platform in the
structures (ii) 12” gas export pipeline
Asia Pacific region to be decommissioned
70
De-commissioning Track Record: Well P&A (1)
73
Drilling Track Record Last 5 Years
Unit Work Description Client Location Year
Semi-TAD
Development Drilling SSB / SSPC Malikai Field 2013 – 2018
SKD Esperanza
Development Drilling Hess Okume Field, Equatorial Guinea 2013 – 2015
SKD Jaya Development Drilling BP Chaugauramas Bay, Trinidad & Tobago 2011 – 2016
Development Drilling JX Nippon Helang & Layang Field, Malaysia 2015 – 2016
SKD Berani Development Drilling Total E&P N’Kossa, Congo 2014 – 2015
Development Drilling COPI Block B Natuna Field 2012 – 2014
SKD Setia Development Drilling Chevron Tombua-Landana, Angola 2009 – 2016
Development Drilling Foxtrot Ivory Coast 2015 – 2016
SKD Alliance
Development Drilling SSB Jintan Field, Malaysia 2005 – 2015
SKD Menang Development Drilling Murphy Kikeh SPAR, Malaysia 2011 – 2015
SKD Pelaut Development Drilling BSP Various Brunei Fields, Brunei 2009 – 2017
Barge-TAD
SKD T-20 Development Drilling CNR International Espoir Field, Ivory Coast 2014 – 2016
SKD T-19 Development Drilling PCSB Various Field, Malaysia 2010 – 2015
SKD T-18 Development Drilling Chevron Erawan Field, Thailand 2014 – 2019
SKD T-17 Development Drilling PTTEP Arthit Field, Thailand 2014 – 2019
SKD T-12 Development Drilling Chevron Lanta & Kaphong Field, Thailand 2011 – 2016
Development Drilling PCSB Terengganu, Malaysia 2014 – 2019
SKD T-10
Development Drilling Chevron Gulf of Thailand, Thailand 2012 – 2014
SKD T-9 Development Drilling PCSB Offshore Terangganu, Malaysia 2014 – 2019
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