PT BM 183 DC 00001 Itp Boiler
PT BM 183 DC 00001 Itp Boiler
PT BM 183 DC 00001 Itp Boiler
I.E.M.S.A
Page
11-3090
1 of 5
DWG
00
Rev
Status
CC Category Code:
1 = for approval
2 = for review
3 = for information
4 = for internal use
AC Acceptance Code:
1 = approved / reviewed
2 = approved / reviewed as
noted
3 = not accepted
4 = received
DWG
First Issue
18-7-2010
Emad Omar
18-7-2010
Hassan Basha
Description
Date
Prepared
Date
Checked
Status Code:
A = Issued for Design
D = Issued for Inquiry
E = Issued for Order
F = Issued for Prefabrication
G = Issued for Construction /
Fabrication
H = Issue for Work
Preparation
I = As- built
Date
Approved
Acc.
M = General Issue
Doc. ID-Code
PT-BM-183-DC-00001
Category
Code
EAgrium
Title
/var/www/apps/conversion/tmp/scratch_2/305957768.docx
(Logo Subcontractor/Vendor)
2
3
4
revision.
Visual inspection for external IEMSA visual procedure PTdamage for all parts.
BM-183-DC-00005
Marking & traceability.
IMESA material traceability
procedure PT-BM-183-DC00010
WPS & PQR
The WPS and WPAR have to
be in place of work prior
welding (Approved).
Page
11-3090
2 of 5
revision.
Visual report.
Drawing IEMSA
procedure
Traceability report.
TRD AD 2000
welding procedure
qualification EN ISO
15614-1
EN 287-1
Welder's certificates.
IEMSA quality
procedure for control
of measuring
inspection and test
equipment PT-BM183-DC-0011
Approved WPS &
PQR.
Calibration certificates.
WPS
EN 5817-B
Welders qualifications
Welding performance
(Preheating, interpass
temperature,........)
Fit up checking
Fit-up report
-Welding map
drawing and data
sheet.
-Hitachi erection
manual 5.5.
- Hitachi erection
manual 5.5.
- Hitachi erection
manual 5.5.
*Acceptance DIN EN
1435 & ADHP 5/3
10
NDT %
11
Hardness test
12
Check of foundation
13
14
Hitachi erection
NDT report
manual & attachment
No. 3,DIN EN 6507-1
Hitachi erection
manual attachment
no. 3 part 2
Hardness report
Civil acceptance
criteria ,certificate.
According general
measurements
Visual report
Doc. ID-Code
Rev.
00
15
Visual inspection
Drawing ,Hitachi
erection manual
Visual report
16
WPS approved
Visual report
17
Drawing UD-ACI183-DZ-00001-105
Fit up report
18
Fit up report
19
Site welds
Welding preparation
Visual inspection
Drawing UD-ACI183-DZ-00001-96
Drawing UD-ACI183-DZ-00001-97
Drawing and WPS
Visual report
20
NDT %
RT,UT,MT,PT or HT applying
after PWHT
IEMSA procedures
PT-BM-183-DC00002,3,4,5,6
Hitachi erection and
attached see 9,10
NDT report
21
PWHT
IEMSA PWHT
procedure PT-BM183-DC-00007
22
Fit up report
23
Erection economizer
Welding preparation
Visual inspection
Drawing UD-ACI183-DZ-00001-94
Drawing UD-ACI183-DZ-00001-95
Drawing, welding
map ,as per
approved WPS
Fit up report
24
Welding preparation
Visual inspection
Drawing, welding
map ,as per
approved WPS
Fit up report
25
Drawing UD-ACI183-DZ-00001101,102
WPS
Hitachi erection
manual
Fit up report
26
Drawing UD-ACI183-DZ-00001-86,87
WPS
Hitachi erection
manual
Fit up report
27
Drawing UD-ACI183-DZ-00001-88,89
WPS
Hitachi erection
manual
Fit up report
28
Furnace
Fit up record
Visual control record
29
Buck stays
Drawing, HITACHI
Erection Manual
Welding map
NDE report
30
Precise alignment
Drawing, HITACHI
Erection Manual
Measurement record
31
Steam drum
Inspection required
prior pressure testing
NDE-reports
Visual inspection reports
32
Welding preparation
Steam drum is placed onto
boiler rear wall in sling until
root and filler welding have
been executed and 2
overflow tubes have been tack
welded
Upper and lower connected d
pipes have to be adjusted and
welded.
All immersion sleeves have to
be welded,
Initial shut off devices have
to be welded to the pressure
branches.
Drawing, HITACHI
Erection Manual
33
Spray attemperator
34
Drawing, HITACHI
Erection Manual
Drawing, HITACHI
Erection Manual
35
Burner 1 to 4
36
37
Gas measuring/regulation
skid
Burner skid
38
39
40
41
42
Measurement record
Drawing, HITACHI
Erection Manual
attached No. 5
Drawing, HITACHI
Erection Manual
Measurement record
Measurement record
Drawing, HITACHI
Erection Manual
Drawing, HITACHI
Erection Manual
Drawing, HITACHI
Erection Manual
Measurement record
Measurement record
Measurement record
Drawing, HITACHI
Erection Manual
Measurement record
Drawing, HITACHI
Erection Manual
Measurement record
Drawing
Measurement record
43
Flash tank
44
HITACHI
Erection Manual
Test pack and D&ID
46
Testing of equipment
Pressure test
46.1
46.2
Check of leakage
46.3
Certification of pressure
testing
Pressure testing of gas
pipes
48
49
45
47
Drawing
Measurement record
H
Punch list certificate
HITACHI erection
Manual attachment 6
Test pressure at
highest point 150
bar(g).
Pressure increase: to
135 bar 5bar/min
To 180 bar-2bar/min
Holding time at least
30 min.
No reducing of
pressure is allowed
during this time.
PH of water 10.0 to
10.5
Follow manufactures
instruction for
chemical contains.
Pressure testing
certificate
Calibration certificate for
manometer.
Pressure :1.1 x
working pressure.
HITACHI erection
Manual
Acceptance Certificate
with dates: testing
procedure, medium, test
pressure and result.
Acceptance Certificate
NDT records.
HITACHI erection
Manual
Final Acceptance
Certificate.
Water analysis certificate
Repeat steps 19,20 and 21 after every erection stage that contains on site welding joints.