Search Results (202)

Introducing a second phase has been an effective way to solve the brittleness of boron carbide (B₄C) for its application. Though reduced graphene oxide (rGO) is an ideal candidate for reinforcing the B₄C duo’s two-dimensional structure and excellent mechanical properties, the toughness is less than 6 MPa·m^1/2, or the hardness is lower than 30 GPa in B₄C–graphene composites. A barrier to enhancing toughness is the weak interface strength between rGO and B₄C, which limits the bridging and pull-out toughening effects of rGO. In this work, internal stress was introduced using a high-pressure and high-temperature (HPHT) method with B₄C–rGO composites. The optimal hardness and toughness values for the B₄C-2 vol% rGO composite reached 30.1 GPa and 8.6 MPa·m^1/2, respectively. The improvement in toughness was 4 times higher than that of pure B₄C. The internal stress in the composite increased gradually from 2.3 GPa to 3.3 GPa with an increase in rGO content from 1 vol% to 3 vol%. Crack deflection, bridging, and rGO pull-out are responsible for the improvement in toughness. Moreover, the high internal stress contributed to the formation of good interface strength by embedding rGO into the B₄C matrix particles, which further enhanced the dissipation of the crack energy during the pull-out process and led to high toughness. This work provides new insights into synthesizing high-toughness B₄C matrix composites. Full article

In this study, the AZ31 hybrid composites reinforced with boron carbide (B₄C) and graphene nano-platelets (GNPs) are prepared by the stir casting method. The main aim of the study is to study the effect of various wear parameters (reinforcement percentage (R), applied load (L), sliding distance (D), and velocity (V)) on the wear characteristics (wear rate (WR)) of the AZ91/B₄C/GNP composites. Experiments are designed using the Taguchi technique, and it was determined that load (L) is the most significant parameter affecting WR, followed by D, R, and V. The wear mechanisms under conditions of maximum and minimum wear rates are examined using SEM analysis of the worn-out surfaces of the specimens. From the result analysis on the WR, the ideal conditions for achieving the lowest WR are R = 4 wt.%, L = 15 N, V = 3 m/s, and D = 500 m. Machine learning (ML) models, including linear regression (LR), polynomial regression (PR), random forest (RF), and Gaussian process regression (GPR), are implemented to develop a reliable prediction model that forecasts output responses in accordance with input variables. A total of 90% of the experimental data points were used to train and 10% to evaluate the models. The PR model exceeded the accuracy of other models in predicting WR, with R² = 0.953, MSE = 0.011, RMSE = 0.103, and COF with R² = 0.937, MSE = 0.013, and RMSE = 0.114, respectively. Full article

Pure aluminum, due to its inherent low strength and softness, is unsuitable for most structural applications. However, unlike many aluminum alloys, pure aluminum exhibits high ductility and is often free from expensive alloying elements. This makes it a promising candidate for minor reinforcement to produce cost-effective composites with an optimal balance of strength and ductility. This study assesses the possibility of improving the mechanical performance of pure aluminum specimens by minor reinforcement (~0.36 wt. %) with fine B₄C particles and T6 heat treatment. The composites were obtained using ultrasonic-assisted stir casting and were characterized by assessing their density, microhardness, yield strength (YS), ultimate tensile strength (UTS), and elongation. Light microscopy (LM), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD) tests were conducted to investigate the presence and distribution of reinforcing particles in the Al matrix. Minor reinforcement of ~0.5–2 μm with B₄C particles without/with subsequent T6 heat treatment resulted in an increase in microhardness by 71.45% and 143.37% and UTS by 71.05% and 140.16%, respectively, while the elongation values of the specimens decreased to 51.98% and 42.38%, respectively, compared with the adopted initial matrix Al specimen. Full article

In the present work the atomic, electronic and optical properties of two-dimensional graphene, borophene, and boron carbide heterojunction bilayer systems (Graphene–BC₃, Graphene–Borophene and Graphene–B₄C₃) as well as their constituent monolayers are investigated on the basis of first-principles calculations using the HSE06 hybrid functional. Our calculations show that while borophene is metallic, both monolayer BC₃ and B₄C₃ are indirect semiconductors, with band-gaps of 1.822 eV and 2.381 eV as obtained using HSE06. The Graphene–BC₃ and Graphene–B₄C₃ bilayer heterojunction systems maintain the Dirac point-like character of graphene at the K-point with the opening of a very small gap (20–50 meV) and are essentially semi-metals, while Graphene–Borophene is metallic. All bilayer heterostructure systems possess absorbance in the visible region where the resonance frequency and resonance absorption peak intensity vary between structures. Remarkably, all heterojunctions support plasmons within the range 16.5–18.5 eV, while Graphene–B₄C₃ and Graphene–Borophene exhibit a $\pi$-type plasmon within the region 4–6 eV, with the latter possessing an additional plasmon at the lower energy of 1.5–3 eV. The dielectric tensor for Graphene–B₄C₃ exhibits complex off-diagonal elements due to the lower P3 space group symmetry indicating it has anisotropic dielectric properties and could exhibit optically active (chiral) effects. Our study shows that the two-dimensional heterostructures have desirable optical properties broadening the potential applications of the constituent monolayers. Full article

High-purity, superhard, binderless polycrystalline cubic boron nitride (BL-PCBN) was obtained by direct hBN to cBN transformation in a toroid-type high-pressure apparatus at a pressure of 8.0 GPa and temperature of 2250 °C (HPHT-DCS; high-pressure, high-temperature direct conversion sintering). X-ray diffraction analysis revealed a prominent [111] axial texture in the sintered material when the axis was oriented perpendicular to the end surface of the sample. Vickers hardness tests conducted at a load of 49 N showed that BL-PCBN possessed an exceptional hardness value of 63.4 GPa. Finally, cutting tools made of BL-PCBN and SN-PCBN (Si₃N₄-doped cBN-based composite) reference materials were tested during the turning of a cemented tungsten carbide workpiece. The results of the cutting tests demonstrated that the wear resistance of the BL-PCBN material obtained with the HPHT-DCS process is 1.5–1.9 times higher compared to the conventional SN-PCBN material, suggesting its significant potential for industrial application. Full article

The paper examines the possibility of increasing the wear and corrosion resistance of a CP-Ti surface by duplex plasma electrolytic treatment (borocarburizing and polishing). The structure and composition of diffusion layers, their microhardness, surface morphology and roughness, wear resistance during dry friction and corrosion resistance in Ringer’s solution were studied. The formation of a surface-hardened layer up to 200 μm thick with a microhardness of up to 950 HV, including carbides and a solid solution of boron and carbon, is shown. Subsequent polishing makes it possible to reduce surface roughness and remove weak areas of the porous oxide layer, which are formed during high-temperature oxidation in aqueous electrolyte vapor during borocarburizing. Changing the morphology and structural-phase composition of the CP-Ti surface helps reduce weight wear by a factor of three (the mode of frictional interaction changes from microcutting to oxidative wear) and corrosion current density by a factor of four after borocarburizing in a solution of boric acid, glycerin and ammonium chloride at 950 °C for 5 min and subsequent polishing in an ammonium fluoride solution at a voltage of 250 V for 3 min. Full article

Boron carbide ceramics are potentially ideal candidates for lightweight bulletproof armor, but their use is currently limited by their low fracture toughness. Recent experimental results have shown that sintered samples with high twin densities exhibit high fracture toughness, but the toughening mechanism and associated crack propagation process of nanotwinned boron carbide at the atomic scale remain a mystery. Reported here are molecular dynamics simulations with a reactive force field potential to investigate how nanoscale twins affect the fracture toughness of boron carbide ceramics. The results show that the strength disparity on either side of a twin boundary is the fundamental reason for the toughening effect; the twin boundary impedes crack propagation only when the crack moves to a region of higher fracture strength. The fracture toughness of nanotwinned boron carbide is greatly affected by the angle between the twin boundary and the prefabricated crack. At an angle of 120°, the twin boundary provides the maximum toughening effect, enhancing the toughness by 32.72%. Moreover, phase boundaries—another common structure in boron carbide ceramics—have no toughening effect. This study provides new insights into the design of boron carbide ceramics with high fracture toughness. Full article

The presented study investigates the effects of weight percentages of boron carbide reinforcement on the wear properties of aluminum alloy composites. Composites were fabricated via ball milling and the hot extrusion process. During the fabrication of composites, B₄C content was varied (0, 5, and 10 wt.%), as well as milling time (0, 10, and 20 h). Microstructural observations with SEM microscopy showed that with an increase in milling time, the distribution of B₄C particles is more homogeneous without agglomerates, and that an increase in wt.% of B₄C results in a more uniform distribution with distinct grain boundaries. Taguchi and ANOVA analyses are applied in order to investigate how parameters like particle content of B₄C, normal load, and milling time affect the wear properties of AA2024-based composites. The ANOVA results showed that the most influential parameters on wear loss and coefficient of friction were the content of B₄C with 51.35% and the normal load with 45.54%, respectively. An artificial neural network was applied for the prediction of wear loss and the coefficient of friction. Two separate networks were developed, both having an architecture of 3-10-1 and a tansig activation function. By comparing the predicted values with the experimental data, it was demonstrated that the well-trained feed-forward-back propagation ANN model is a powerful tool for predicting the wear behavior of Al2024-B₄C composites. The developed models can be used for predicting the properties of Al2024-B₄C composite powders produced with different reinforcement ratios and milling times. Full article

Laser additive manufacturing with mixed powders of aluminum alloy and silicon carbide (SiC) or boron carbide (B₄C) is investigated in this experiment. With various mixing ratios of SiC/Al to form metal matrix composites (MMC), their mechanical and physical properties are empirically investigated. Parameters such as laser power, scan speed, scan pattern, and hatching space are optimized to obtain the highest density for each mixing ratio of SiC/Al. The mechanical and thermal properties are systematically investigated and compared with and without heat treatment. It shows that 2 wt% of SiC obtained the highest strength and Young’s modulus. Graded composite additive manufacturing (AM) of MMC is also fabricated and characterized. Various types of MMC devices, such as heat sink using graded SiC MMC and grid type three-dimensional (3D) neutron collimators using boron carbide (B₄C), were also fabricated to demonstrate their feasibility for applications. Full article

Cold spray technology, as an emerging surface engineering technique, effectively prepares hard coatings by high-speed projection of powder materials onto substrates at relatively low temperatures. The principal advantage of this technology lies in its ability to rapidly deposit coatings without significantly altering the properties of the substrate or powder materials. Carbon-based materials, especially carbides and diamond, etc., are renowned for their exceptional hardness and thermal stability, which make them indispensable in industrial applications requiring materials with high wear resistance and durability at elevated temperatures. This review elucidates the fundamental principles of cold spray technology, the key components of the equipment, and the properties and applications of hard coatings. The equipment involved primarily includes spray guns, powder feeders, and gas heaters, while the properties of the coatings, such as mechanical strength, corrosion resistance, and tribological performance, are discussed in detail. Moreover, the application of this technology in preparing metal matrix composite (MMC) materials with carbon-based reinforcements, including tungsten carbide, boron carbide, titanium carbide, and diamond, are particularly emphasized, showcasing its potential to enhance the performance of tools and components. Finally, this article outlines the challenges and prospects faced by cold spray technology, highlighting the importance of material innovation and process optimization. This review provides researchers in the fields of materials science and engineering with a comprehensive perspective on the application of cold spray technology in MMC materials with carbon-based reinforcements to drive significant improvements in coating performance and broaden the scope of its industrial applications. Full article

This study compares the properties of B₁₂N₁₂ and Si₁₂C₁₂ nanoclusters functionalized with tyrosine in the adsorption of organophosphorus pesticides, focusing on adsorption energy and electronic stability. The results indicate that B₁₂N₁₂/tyrosine exhibits more negative adsorption energies than Si₁₂C₁₂/tyrosine, suggesting stronger interactions and higher adsorption stability. Additionally, B₁₂N₁₂ demonstrates higher ionization energy and chemical hardness, enhancing its electronic stability during the adsorption process. In contrast, Si₁₂C₁₂ has higher electrophilicity and maximum electron transfer capacity, leading to greater variability in adsorption energy and more flexible electronic structure adjustments. These findings suggest that B₁₂N₁₂ nanoclusters have greater potential and application value as adsorption materials, particularly when modified with tyrosine. B₁₂N₁₂/tyrosine demonstrates higher stability and predictability in pesticide adsorption, making it more suitable for related applications. Full article

The distinct spin, optical, and coherence characteristics of solid-state spin defects in semiconductors have positioned them as potential qubits for quantum technologies. Both bulk and two-dimensional materials, with varying structural properties, can serve as crystalline hosts for color centers. In this study, we conduct a comparative analysis of the spin–optical, electron–nuclear, and relaxation properties of nitrogen-bound vacancy defects using electron paramagnetic resonance (EPR) and electron–nuclear double resonance (ENDOR) techniques. We examine key parameters of the spin Hamiltonian for the nitrogen vacancy (${NV}^{-}$) center in 4H-SiC: D = 1.3 GHz, A_zz = 1.1 MHz, and C_Q = 2.53 MHz, as well as for the boron vacancy ($V_B^{-}$) in hBN: D = 3.6 GHz, A_zz = 85 MHz, and C_Q = 2.11 MHz, and their dependence on the material matrix. The spin–spin relaxation times T₂ (${NV}^{-}$ center: 50 µs and $V_B^{-}$: 15 µs) are influenced by the local nuclear environment and spin diffusion while Rabi oscillation damping times depend on crystal size and the spatial distribution of microwave excitation. The ENDOR absorption width varies significantly among color centers due to differences in crystal structures. These findings underscore the importance of selecting an appropriate material platform for developing quantum registers based on high-spin color centers in quantum information systems. Full article

The requirement for high-performance and energy-saving materials motivated the researchers to develop novel composite materials. This investigation focuses on utilizing aluminum alloy (A383) as the matrix material to produce hybrid metal matrix composites (HMMCs) incorporating boron carbide (B₄C) and multi-walled carbon nanotube (MWCNT) through a cost-effective stir casting technique. The synthesis of HMMCs involved varying the weight fractions of B₄C (2%, 4%, and 6%) and MWCNT (0.5%, 1%, and 1.5%). The metallographic study was carried out by field emission scanning electron microscopy (FESEM) mapped with EDS analysis. The results indicated a uniform dispersion and robust interfacial interaction between aluminum and the reinforced particles, significantly enhancing the mechanical properties. Micro-hardness and wear characteristics of the fabricated HMMCs were investigated using Vickers microhardness testing and the pin-on-disc tribometer setup. The disc is made of hardened chromium alloy EN 31 steel of hardness 62 HRC. The applied load was varied as 10N, 20N, 30N with a constant sliding speed of 1.5 m/s for different sliding distances. The micro-hardness value of composites reinforced with 1.5 wt% MWCNT and 6 wt% B₄C improved by 61% compared to the base alloy. Additionally, the wear resistance of the composite material improved with increasing reinforcement content. Incorporating 1.5% CNT and 6% B₄C as reinforcements results in the composite experiencing about a 40% reduction in wear loss compared to the unreinforced aluminum alloy matrix. Furthermore, the volumetric wear loss of the HMMCs was critically analyzed with respect to different applied loads and sliding distances. This research underscores the positive impact of varying the reinforcement content on the mechanical and wear properties of aluminum alloy-based hybrid metal matrix composites. Full article

The paper presents the influence of the temperature of the sintering process on the microstructure and selected properties of boron carbide/TiB₂/SiC composites obtained in situ by spark plasma sintering (SPS). The homogeneous mixture of boron carbide and 5% vol. Ti₅Si₃ micropowders were used as the initial material. Spark plasma sintering was conducted at 1700 °C, 1800 °C, and 1900 °C for 10 min after the initial pressing at 35 MPa. The heating and cooling rate was 200 °C/min. The obtained boron carbide composites were subjected to density measurement, an analysis of the chemical and phase composition, microstructure examination, and dry friction-wear tests in ball-on-disc geometry using WC as a counterpart material. The phase compositions of the produced composites differed from the composition of the initial powder mixture. Instead of titanium silicide, two new phases appeared: TiB₂ and SiC. The complete disappearance of Ti₅Si₃ was accompanied by a decrease in the boron carbide content of the stoichiometry formula B₁₃C₂ and an increase in the content of TiB₂, while the SiC content was almost constant. The relative density of the obtained boron carbide composites, as well as their hardness and resistance to wear, increased with the sintering temperature and TiB₂ content. Unfortunately, the reactions occurring during sintering did not allow us to obtain composites with high density and hardness. The relative density was 76–85.2% of the theoretical one, while the Vickers hardness was in the range of 4–12 GPa. The mechanism wear of boron carbide composites tested in friction contact with WC was abrasive. The volumetric wear rate (Wv) of composites decreased with increasing sintering temperature and TiB₂ content. The average value of coefficient of friction (CoF) was in the range of 0.54–0.61, i.e., it did not differ significantly from the value for B₄C sinters. Full article

The synergistic effects of boron (B) and rare earth (RE) elements on the microstructure and stress rupture properties were investigated in a Ni-based superalloy. The stress rupture lifetime at 650 °C/873 MPa significantly increased with the addition of B as a single element. Furthermore, the stress rupture lifetime reached its peak (303 h), with a certain amount of B and RE added together in test alloys. Although the grain size and morphology of the γ′ phase varied a little with the change in B and RE addition, they were not considered to be the main reasons for stress rupture performance. The enhancement in stress rupture lifetime was mostly attributed to the segregation of the B and RE elements, which increased the binding force of the grain boundary and improved its strength and plasticity. In addition, the enrichment of B and RE inhabited the precipitation of carbides along grain boundaries. Furthermore, nano-scale RE precipitates containing sulfur (S) and phosphorus (P) were observed to be distributed along the grain boundaries. The purification of grain boundaries by B and RE elements was favorable to further improve the stress rupture properties. Full article