WO2024125565A1 - Recuperative waste heat recovery system and method for high-temperature solid slag particles - Google Patents
Recuperative waste heat recovery system and method for high-temperature solid slag particles Download PDFInfo
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- WO2024125565A1 WO2024125565A1 PCT/CN2023/138513 CN2023138513W WO2024125565A1 WO 2024125565 A1 WO2024125565 A1 WO 2024125565A1 CN 2023138513 W CN2023138513 W CN 2023138513W WO 2024125565 A1 WO2024125565 A1 WO 2024125565A1
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- Prior art keywords
- water
- slag
- outlet
- inlet
- heat exchange
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- 239000002893 slag Substances 0.000 title claims abstract description 287
- 239000002245 particle Substances 0.000 title claims abstract description 110
- 238000011084 recovery Methods 0.000 title claims abstract description 99
- 239000002918 waste heat Substances 0.000 title claims abstract description 99
- 239000007787 solid Substances 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 288
- 239000002826 coolant Substances 0.000 claims abstract description 50
- 238000010791 quenching Methods 0.000 claims abstract description 11
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 238000005469 granulation Methods 0.000 claims description 98
- 230000003179 granulation Effects 0.000 claims description 98
- 238000003860 storage Methods 0.000 claims description 51
- 229920006395 saturated elastomer Polymers 0.000 claims description 49
- 239000000428 dust Substances 0.000 claims description 42
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- 230000005540 biological transmission Effects 0.000 claims description 36
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- 230000000903 blocking effect Effects 0.000 claims description 22
- 239000000203 mixture Substances 0.000 claims description 17
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 15
- 239000003546 flue gas Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 14
- 238000009834 vaporization Methods 0.000 claims description 14
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- 239000007789 gas Substances 0.000 claims description 12
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D11/00—Heat-exchange apparatus employing moving conduits
- F28D11/02—Heat-exchange apparatus employing moving conduits the movement being rotary, e.g. performed by a drum or roller
Definitions
- the invention relates to waste heat recovery technology, and in particular to a partition-type high-temperature solid slag particle waste heat recovery system and method.
- the heat exchange part of the high-temperature slag waste heat recovery technology mainly includes the granulation process of high-temperature molten slag, the waste heat recovery process of high-temperature slag particles after granulation; and the process of treating the cooling medium after the heat is recovered.
- the waste heat recovery methods of high-temperature slag particles include: direct gas-solid contact heat exchange, direct liquid-solid contact heat exchange, indirect contact heat exchange, etc.
- the cooling medium includes water, air, etc.
- the purpose of the present invention is to propose a partition-type high-temperature solid slag waste heat recovery system, in which the heat transfer process includes direct contact heat exchange between air and slag particles, and indirect contact heat exchange between water/water vapor and slag particles, thereby improving the heat recovery efficiency of high-temperature solid slag particles.
- a partition-type high-temperature solid slag waste heat recovery system comprising:
- a rolling partition heat exchanger comprising a slag inlet and a slag outlet corresponding to the slag outlet of the granulating device, and a heat exchange tube group located inside the partition heat exchanger, the heat exchange tube group having a cooling medium inlet and a cooling medium outlet, preferably the cooling medium is water;
- the waste heat recovery device, the cooling medium inlet and the cooling medium outlet are respectively connected to the waste heat recovery device through pipelines.
- Waste heat recovery equipment is used to store heat recovered from high-temperature slag particles and further utilize it according to subsequent settings.
- the waste heat recovery device comprises:
- a steam drum comprising a steam drum water inlet, a steam drum water outlet, a saturated steam outlet and a steam-water mixture inlet;
- the drum water inlet is connected to the water tank, the cooling medium inlet is connected to the drum water outlet, and the cooling medium outlet is connected to the steam-water mixture inlet.
- the piping system separates saturated water and saturated steam in the drum, after which saturated steam (about 180°C) can be used by downstream users, such as heating buildings or low-pressure boilers.
- saturated steam about 180°C
- the water tank is used to add water to the drum to keep the water level in the drum constant after the steam is discharged.
- the partition-type high-temperature solid slag waste heat recovery system also includes a feeder and a dust collector arranged below the slag outlet, the inlet end of the dust collector is connected to the air outlet of the partition-type heat exchanger through a pipe, and the outlet of the dust collector is connected to the waste heat recovery equipment through a pipe.
- the heat exchanger includes a cylinder, the slag particle inlet and the slag particle outlet are respectively arranged at the upper end and the bottom of the cylinder, an air outlet is arranged at the upper part of one side wall of the cylinder, and an air inlet duct and a fan are arranged at the lower part of the other side wall; preferably, a guide plate is arranged at the upper part of the cylinder to guide the slag particles to flow evenly; preferably, an air distribution device is arranged at the lower part of the cylinder.
- the air distribution device can speed up the diffusion of slag heat through the pipeline and accelerate the process of heat transfer to the waste heat recovery equipment.
- the heat exchanger comprises a metal shell-and-tube structure cylinder, the slag inlet and the slag outlet are respectively arranged on the cylinder side wall on the cooling medium outlet side and the cylinder side wall on the cooling medium inlet side, a spiral plate with interconnected through holes is arranged in the cylinder, and the heat exchange tube is inserted in the cylinder.
- the through hole preferably, the cylinder shell adopts a water-cooled wall structure, including a cylinder heat exchange tube sleeve, a core shaft heat exchange tube, a spiral plate arranged inside the cylinder, and a heat exchange tube group passing through the spiral plate.
- the heat exchanger is a metal shell and tube structure, which is divided into a superheating section and a vaporization section from top to bottom.
- a first heat exchange tube group and a second heat exchange tube group are respectively arranged in the superheating section and the vaporization section, wherein the inlet end of the first heat exchange tube group is connected to the saturated steam outlet of the drum, the outlet end of the first heat exchange tube group is connected to the steam network through a buffer steam tank through a pipeline, the inlet end of the second heat exchange tube group is connected to the saturated water outlet of the drum, the outlet end of the second heat exchange tube is connected to the saturated steam-water mixture inlet of the drum, and the heat exchanger has vertically spaced guide plates and a distribution chute located below the slag inlet, and the guide plates are provided with through holes for the heat exchange tubes to pass through.
- the guide plate effectively supports the heat exchange tube group and avoids the deviation of slag flow, so that the slag flow in each area is uniform.
- the distribution chute can rotate 360 degrees and can also pitch up and down in the range of 0-90 degrees (0 degrees is horizontal placement and 90 degrees is vertical placement). When distributing, the chute rotates and pitches to evenly spread the high-temperature slag.
- the partition-type high-temperature solid slag waste heat recovery system further comprises a disturbance rod penetrating between the first heat exchange tube and the second heat exchange tube in the heat exchanger, one end of which is fixed to a fixed seat, and the other end extends out of the heat exchanger; disturbance arms are arranged axially at intervals on the body of the disturbance rod, and the axis of the disturbance arm forms an angle with the axis of the disturbance rod, and preferably, adjacent disturbance arms are installed in an anti-symmetrical manner;
- a driving device wherein the output end of the driving device is connected to an end of the disturbance rod extending out of the heat exchanger.
- the disturbance rod and the disturbance arm thereon can prevent slag particles between the heat exchange pipes from being blocked.
- the driving device is in the form of a worm and worm gear, wherein the worm gear is coaxially connected to the end of the disturbance rod.
- the partition-type high-temperature solid slag waste heat recovery system further comprises at least one high-temperature storage tank arranged between the granulation device and the partition-type heat exchanger, the top of the high-temperature storage tank is provided with a feed inlet connected to the slag outlet of the granulation device, and the bottom of the high-temperature storage tank is provided with an outlet connected to the slag inlet of the heat exchanger; an air inlet, an air inlet duct, and a fan are arranged at the lower part of one side wall of the high-temperature storage tank, an air outlet is arranged at the upper part of the other side wall opposite to the air outlet, and is connected to the inlet end of the dust collector through a pipeline, and the dust collector outlet ....
- the pipeline is connected to the waste heat recovery equipment; preferably, a temperature detection device is provided in the pipeline connected to the dust collector; preferably, an air distribution device connected to the air inlet pipeline is provided in the lower part of the high-temperature storage tank; more preferably, the side wall of the high-temperature storage tank is provided with a filter screen, a heat preservation material and an outer shell from the inside to the outside.
- the high-temperature storage tank not only facilitates the management of slag produced at different powers to avoid waste, but also enables flexible regulation of the partition heat exchanger.
- the slag particles in the high-temperature storage tank need to be cooled.
- the power of the fan can be controlled by the temperature detection device.
- the hot air from the high-temperature storage tank is sent to the waste heat recovery equipment after dust removal by the dust collector, and then enters the air purifier for purification through the fan, and is discharged after reaching the emission index.
- the waste heat recovery equipment also includes a superheater and/or an evaporator, the superheater inlet is connected to the saturated steam outlet of the drum, and the superheater outlet is connected to the steam network; the evaporator inlet is connected to the water tank, and the evaporator outlet is connected to the water supply port of the drum.
- the superheater can further heat the saturated steam output from the drum, and further convert it into superheated steam (about 220°C) to enter the steam network, which is suitable for use in power plants.
- the heat source for heating the saturated steam into superheated steam can come from the hot air blown out by the above-mentioned high-temperature storage tank or the heat exchanger air distribution device.
- the heat source can further preheat the water from the water tank in the evaporator.
- the preheated water in the evaporator enters the drum.
- the hot air first passes through the superheater and then the evaporator in sequence, so as to use the most heat to heat the saturated steam into superheated steam.
- the superheater and the evaporator are arranged in a closed container, an air inlet is provided on the closed container and is connected to the dust collector outlet through a pipeline; the closed container outlet is connected to the air purifier through a pipeline and a fan; preferably, the evaporator and the superheater adopt a coil structure; preferably, a water treatment device is also included between the evaporator and the water tank.
- the water treatment device is used to remove oxygen and salt from water.
- the gas quenching granulation device comprises:
- a granulation chamber of a box structure wherein a slag flow inlet is arranged at the top of the granulation chamber, a slag flow chute is arranged above the slag flow inlet; and a slag flow outlet is arranged at the bottom of the granulation chamber;
- a high-pressure nozzle is arranged on the side wall of the granulation chamber, the outlet of the high-pressure nozzle faces the slag flow inlet, and an air outlet, a dust collector and a fan are arranged on the upper part of the other side wall of the granulation chamber.
- the high-pressure nozzle is a Laval nozzle.
- the granulation is done by high-pressure air impact, which is a kind of dry granulation and will not produce waste water and polluting gas.
- the gas-water granulation device comprises:
- a granulation chamber of a box structure wherein a slag flow inlet is arranged at the top of the granulation chamber, a slag flow chute is arranged above the slag flow inlet; and a slag flow outlet is arranged at the bottom of the granulation chamber;
- a high-pressure nozzle is arranged on the side wall of the granulation chamber, the outlet of the high-pressure nozzle is toward the slag flow inlet, and an air-water outlet and a filter, an air-water separation device, and a fan are arranged on the upper part of the other side wall of the granulation chamber.
- the high-pressure nozzle is an atomizing nozzle or a gas-liquid dual-fluid nozzle.
- the ratio of the air-water mixture can be regulated by a compressed air flow control valve and a water flow control valve.
- the rotor granulation device comprises:
- a granulating chamber of a box structure wherein a slag flow inlet is arranged at the top of the granulating chamber, a slag flow outlet is arranged at the bottom, an air inlet, an air inlet duct and a fan are arranged at the lower part of one side wall of the granulating chamber, and an air outlet, an air outlet duct, a dust collector and a fan are arranged at the upper part of the other side wall of the granulating chamber;
- a rotating motor wherein the rotating motor is arranged at the center of the granulating chamber
- the rotating cup is arranged at the output end of the rotating motor.
- the heat exchanger comprises:
- the drum body, the slag particle inlet is arranged at the side wall of the drum body near the cooling medium outlet, and the slag particle outlet is arranged at the side wall of the drum body near the cooling medium inlet;
- the drum body is installed in a downward tilt toward the cooling medium outlet side, so that the slag particles move from the slag particle inlet to the slag particle outlet;
- the drum body is composed of an inner cylinder, an outer cylinder and a heat preservation material between the inner cylinder and the outer cylinder;
- a plurality of lifting plates are arranged at intervals on the inner wall of the drum along the circumferential direction of the inner wall of the drum, and the lifting plates are L-shaped;
- the drum driving device comprises a gear ring, a driving motor and a supporting structure arranged outside the drum body, and the drum driving device is used to roll the drum body, wherein:
- the heat exchange tube group is arranged at the center of the drum body, the inner wall of the drum body and the inner side of the lifting plate.
- the main function of the lifting plate is to scatter the high-temperature slag particles.
- the length and installation angle of the lifting plate are determined according to the flow rate of the high-temperature slag particles to be processed.
- the heat exchange tube group includes a type A heat exchange tube group and a type B heat exchange tube.
- the outer wall of the type A heat exchange tube group is vertically provided with multiple fins along the circumferential direction to form a finned tube.
- the type A heat exchange tube group is located in the center of the drum body, and the fins are preferably ring ribs, column ribs or plate ribs; the type B heat exchange tube group is arranged on the lifting plate or the inner wall of the drum body.
- the B-type heat exchange tube cools the high-temperature slag particles residing in the lifting plate.
- the A-type heat exchange tube is welded with fins (ring ribs, column ribs, plate ribs, etc. can be used) on the outside to enhance the heat exchange between the high-temperature slag particles and the tube wall. Ring rib fins are preferably used to enhance heat exchange.
- the high-temperature slag particles are thrown by the lifting plate in the drum body, and heat is exchanged with the lifting plate and the heat exchange tubes on the drum wall.
- the high-temperature slag particles in the throwing contact with the finned heat exchange tubes in the center of the drum, and then cooled.
- the drum body is installed at an angle, and the high-temperature slag particles gradually move to the drum outlet during the rolling process, and heat exchange is completed at the same time.
- the heat exchange tube group is arranged in the drum body in the form of multiple tube passes, and the number of tube passes is an odd number; preferably, the tube pass resistance of each heat exchange tube is consistent to ensure that there is no biased flow of the cooling medium.
- the partition-type high-temperature solid slag waste heat recovery system further comprises:
- the buffer tank drum has a feed port and a feed pipeline on one side of its side wall, and a discharge port and a discharge pipeline on the other side; the buffer tank drum is installed tilted toward the discharge port to ensure that the slag particles move from the feed end to the discharge end inside the drum;
- First material lifting plates are arranged vertically on the inner wall of the drum of the buffer tank at intervals along the circumferential direction of the inner wall of the drum, and the material lifting plates are L-shaped;
- the first driving device includes a gear ring arranged on the outer wall of the buffer tank drum, a first driving motor and a corresponding supporting structure.
- the heat exchanger comprises:
- a drum body wherein the drum body is arranged horizontally, and a feeding device including a slag particle inlet and a discharging device including a slag particle outlet are arranged at both ends of the drum body;
- a material guiding spiral plate is arranged inside the drum body, and the material guiding spiral plate has a through hole for the heat exchange tube group to pass through;
- the supporting wheel device is arranged at the bottom of the cylinder near the discharge device end of the cylinder, and cooperates with the outer annular surface of the supporting ring on the cylinder; the supporting wheel device is arranged at the bottom of the cylinder, and cooperates with the outer annular surface of the supporting ring on the cylinder, and is used to lift the drum cylinder;
- the wheel blocking device is arranged at the bottom of the cylinder near the feeding device end of the cylinder and cooperates with the side of the support ring on the cylinder; the wheel blocking device is used to block the inclined drum body to make it roll stably;
- the transmission device is arranged at the supporting wheel device; the cylinder is supported by the supporting wheel device and the blocking wheel device, and can perform continuous rotational motion under the drive of the transmission device, wherein:
- the heat exchange tube groups are evenly arranged in the cylinder.
- the partition-type high-temperature solid slag waste heat recovery system satisfies at least one of the following conditions:
- the cylinder is composed of three sections, which are made of heat-resistant stainless steel, stainless steel and alloy steel respectively, forming a high-temperature section, a medium-temperature section and a low-temperature section in sequence;
- the transmission device is composed of a main transmission system and an auxiliary transmission system which are mutually self-locking, wherein the main motor of the main transmission system adopts a variable frequency speed regulating motor;
- the length of the material guiding spiral plate protruding out of the cylinder is 100 to 200 mm.
- the drum body is composed of three sections, which are made of heat-resistant stainless steel, stainless steel and alloy steel respectively.
- the drum body is divided into a high-temperature section (750°C ⁇ 550°C), a medium-temperature section (550°C ⁇ 350°C) and a low-temperature section (less than 350°C); to adapt to the change in the temperature of each section of the heat exchanger from 750°C to below 200°C, and the use of different materials can save production costs.
- the transmission device consists of a main transmission system and an auxiliary transmission system which are self-locking with each other (the auxiliary transmission system cannot be started when the main transmission system is started, and vice versa).
- the main motor of the main transmission system adopts a variable frequency speed regulating motor, and the rotation speed of the drum body can be adjusted as needed to meet the normal operation of the heat exchanger; when the drum body is under maintenance or the main motor is powered off, the auxiliary transmission system is started.
- the heat exchanger comprises:
- the heat exchange cylinder has a feed box including a slag inlet and a discharge box including a slag outlet at both ends thereof, and a water inlet header and a steam-water header are respectively arranged at the ends of the heat exchange cylinder near the discharge box and the feed box;
- Two support and blocking wheel devices are arranged on both sides of the heat exchange cylinder;
- a rotary drive device is arranged at the bottom of the middle part of the heat exchange cylinder
- the steam drum and the heat exchanger form a closed circulation system
- the waste heat recovery system includes a superheater, which is provided with a preheating module, a superheating module, and a combustion module in sequence from top to bottom; the steam drum is connected to the preheating module through a water inlet pipe and to the superheating module through a steam outlet pipe.
- the thermal module is connected;
- the bottom of the drum is also provided with a sewage pipe and an emergency water discharge pipe, and the sewage pipe and the emergency water discharge pipe are connected to the sewage expansion tank;
- the inlet pipe of the water tank is provided with a regulating valve, preferably an electric regulating valve, and its outlet pipe is connected to the inlet of the water pump, and the outlet pipe of the water pump is connected to the inlet of the superheater; preferably, the water tank is provided with a liquid level meter.
- the heat exchanger satisfies one or more of the following:
- a continuous spiral support tube sheet is welded on the inner wall of the heat exchange tube, and the spiral support tube sheet is distributed in a spiral shape along the axial direction in the heat exchange tube; through holes are correspondingly arranged on the spiral support tube sheet, and the heat exchange tube group is inserted into the through holes of the spiral support tube sheet; flange tube sheets are arranged at both ends of the heat exchange tube, and the two ends of the heat exchange tube are respectively fixed to the two flange tube sheets, and the two flange tube sheets are respectively fixedly connected to the steam-water header and the water inlet header, one end of the heat exchange tube is connected to the water inlet header, and the other end of the heat exchange tube is connected to the steam-water header, the water inlet header is rotatably connected to the water inlet rotary joint, the steam-water header is rotatably connected to the steam outlet rotary joint, and the rotating connection is sealed with graphite material filler; the steam-water header and the water inlet header rotate together with the heat exchange tube;
- the heat exchange tube is provided with an inner tube wall and an outer tube wall.
- the inner tube wall and the heat exchange tube form a heat exchange space.
- the space between the inner tube wall and the outer tube wall is filled with insulation material.
- End plates are arranged at the inner and outer tube walls and the ends.
- a discharge scraper is welded circumferentially between the end plate and the discharge side flange tube sheet.
- the superheater is provided with a preheating module, a superheating module, and a combustion module in sequence from top to bottom;
- the combustion module includes a furnace and a burner, a circulating flue gas pipeline, and a circulating fan;
- the superheating module includes a steam inlet, a steam inlet header, a steam outlet header, a steam outlet, and a superheating tube group;
- the steam outlet pipeline of the steam drum is connected to the steam inlet of the superheating module, and the saturated steam in the steam drum is transported to the steam inlet header through the steam inlet of the superheating module, and the saturated steam is evenly distributed to the superheating tube group by the steam inlet header;
- the preheating module includes a water inlet, a water inlet header, a water outlet header, a water outlet, and a preheating tube group;
- the outlet pipeline of the water feed pump is connected to the water inlet, and the cold water in the water tank is transported to the water inlet header through the water inlet, and the cold water is evenly distributed to the preheating tube group by the water inlet header;
- the flue gas after heat exchange in the superheating module flows upward through the preheating module, heats the cold water in the preheating tube group, and after being collected through the water outlet header on the preheating module, the water outlet on the water outlet header is connected to the water inlet pipe of the steam drum to transport hot water to the steam drum.
- the present invention also provides a partition-type high-temperature solid slag waste heat recovery method, comprising the following steps:
- the slag enters a granulation device for slag granulation treatment to obtain slag particles.
- the air in the slag granulation process contacts the slag for heat exchange and is discharged through a dust collector and a fan.
- the slag granulation treatment adopts gas quenching granulation, gas-water granulation or rotary cup granulation;
- the slag particles enter the partitioning heat exchanger, in which the slag particles and water or water vapor from the steam drum are indirectly contacted and heat exchanged through the heat exchange tube group, and the water or water vapor absorbs heat and returns to the steam drum and/or superheater and evaporator;
- the slag particles fall evenly under the action of the guide plate of the partitioning heat exchanger, and in the process of falling, they come into contact with the air blown out by the air distribution device arranged at the lower part of the partitioning heat exchanger to exchange heat with the air.
- the slag particles are indirectly contacted with water or water vapor from the steam drum through the heat exchange tube group, and/or the cylinder heat exchange tube sleeve, and the core shaft heat exchange tube for heat exchange, and the slag particles after heat exchange fall onto the feeder under the push of the spiral plate and are discharged through the feeder.
- step b) saturated water from the steam drum enters the second heat exchange tube of the vaporization section of the partition wall heat exchanger, exchanges heat with the high-temperature slag particles to become a saturated water-vapor mixture, and then flows back into the steam drum through the pipeline to achieve steam-water separation; the saturated water vapor in the steam drum flows into the first heat exchange tube of the superheating section of the partition wall heat exchanger under the action of the pressure difference, exchanges heat with the slag particles to form superheated steam, and then is connected to the steam network through the pipeline via the buffer steam tank; preferably, when the slag flow rate is lower than the set value, the steam pipeline of the superheating section is closed.
- the slag particles are first temporarily stored in a high-temperature storage tank and then enter the partition heat exchanger.
- the hot air generated in the high-temperature storage tank is dedusted by a dust collector and then sent to the waste heat recovery equipment for heat exchange; preferably, a plurality of high-temperature storage tanks are arranged in parallel.
- the present invention can carry out large-scale waste heat recovery of high-temperature slag particles, and the heat recovery medium used is mainly water.
- the heat recovery medium used is mainly water.
- water When water vaporizes, it will absorb a large amount of latent heat of vaporization, and the heat transfer coefficient of convection heat transfer and boiling heat transfer between water and the metal pipe wall is very high (heat flux density is on the order of 105W/ m2 ), which improves the waste heat recovery efficiency.
- the present invention avoids heat loss of the intermediate heat transfer medium through direct heat exchange between high-temperature slag particles, heat exchange tube groups, and cooling medium (water).
- the high-temperature slag particles flow and exchange heat outside the heat exchange tubes, transferring heat to the water or water vapor inside the heat exchange tubes, and eventually generating superheated steam.
- cold water or saturated water can further utilize the remaining waste heat, thereby realizing the ultimate recovery of the waste heat of high-temperature slag particles.
- FIG1 is a schematic diagram of a flow chart of a slag waste heat recovery system according to an embodiment of the present invention.
- FIG. 2 is a schematic flow diagram of a slag waste heat recovery system according to another embodiment of the present invention.
- FIG3 is a schematic diagram of a flow chart of a slag waste heat recovery system according to another embodiment of the present invention.
- FIG. 4 is a schematic diagram of the internal structure of a heat exchanger according to an embodiment of the present invention.
- FIG5 is a schematic flow diagram of a slag waste heat recovery system according to a modified embodiment of the present invention.
- FIG6 is a schematic flow diagram of a slag waste heat recovery system according to another modified embodiment of the present invention.
- FIG. 7 is a schematic structural diagram of a high-temperature storage tank of the present invention.
- FIG8 is a schematic diagram of the structure and flow of another granulation device of the present invention.
- FIG. 9 is a schematic diagram of the structure and flow of another granulation device of the present invention.
- FIG. 10 is a schematic structural diagram of a heat exchanger according to the present invention.
- FIG. 11 is a schematic cross-sectional view of a heat exchanger according to the present invention.
- FIG. 12 is a schematic diagram of the structure of the buffer tank drum of the present invention.
- FIG. 13 is a schematic diagram of the cross-sectional structure of the buffer tank drum of the present invention.
- FIG. 14 is a schematic diagram of the structure of another heat exchanger of the present invention.
- Figure 15 is an enlarged schematic diagram of the A-A section of Figure 14.
- FIG. 16 is a cross-sectional view of a drum body of another heat exchanger of the present invention.
- FIG. 17 is a side view of FIG. 16 .
- FIG. 18 is a cross-sectional view of a feed device of another heat exchanger of the present invention.
- Fig. 19 is an enlarged schematic diagram of the B-B section of Fig. 1 .
- FIG. 20 is a cross-sectional view of a discharge device of another heat exchanger of the present invention.
- Figure 21 is an enlarged schematic diagram of the C-C section of Figure 1.
- FIG. 22 is a three-dimensional view of a material guide spiral plate of another heat exchanger of the present invention.
- FIG. 23 is a schematic flow chart of a slag waste heat recovery system according to yet another embodiment of the present invention.
- FIG. 24 is a schematic structural diagram of a heat exchanger according to yet another embodiment of the present invention.
- FIG. 25 is a schematic diagram of the structure of a heat exchange tube of a heat exchanger according to yet another embodiment of the present invention.
- FIG. 26 is a schematic structural diagram of a superheater according to yet another embodiment of the present invention.
- the granulation device 11 is a gas quenching granulation device, which includes:
- the granulation chamber 111 is a box structure, with a slag flow inlet 1111 at the top, and a slag chute 1100 above the slag flow inlet 1111; a high-temperature slag outlet 1112 is provided at the bottom of the granulation chamber 111;
- the high-pressure nozzle 112 is a supersonic nozzle, which is arranged on the upper part of one side wall of the granulation chamber 111, and the outlet of the high-pressure nozzle 112 corresponds to the high-temperature molten slag 1200 entering from the slag flow inlet 1111; preferably, the high-pressure nozzle 112 is connected to the air compressor 113, the air processor 114, and the fan 115; the upper part of the other side wall of the granulation chamber 111 is provided with an air outlet 1113, a dust collector 119, and a fan 120; more preferably, the high-pressure nozzle 112 is a Laval nozzle; the dust collector 119 is a cyclone dust collector or a bag dust collector;
- the partition wall heat exchanger 12 comprises a cylinder 121, which is a metal shell and tube structure, with a cooling medium inlet 1211 and a cooling medium outlet 1212 at both ends, and the cooling medium inlet 1211 and the cooling medium outlet 1212 are respectively connected to the waste heat recovery equipment; preferably, a cooling medium diversion device 1215 is provided on the side of the cooling medium outlet 1212; a feed port 1213 is provided on the side wall of the cylinder near the cooling medium outlet 1212, and is connected to the high-temperature slag outlet 1112 of the granulating device 11 through a conveying pipeline; a low-temperature slag outlet 1214 is provided on the side wall of the cylinder 121 on the cooling medium inlet 1211 of the partition wall heat exchanger 12; a spiral plate 122 is provided inside the partition wall heat exchanger 12, and a plurality of through holes on the spiral plate 122 are connected to each other, and a plurality of heat exchange tube groups 123 are inserted in the through holes; preferably, a scraper
- the feeder 125 is disposed under the low-temperature slag outlet 1214 of the partitioning heat exchanger 12.
- the feeder 125 is a spiral feeder.
- the waste heat recovery equipment comprises:
- the steam drum 13 is connected to the cooling medium inlet 1211 of the partitioning heat exchanger 12 through a downcomer and a circulating pump 14; the cooling medium outlet 1212 of the partitioning heat exchanger 12 is connected to the steam-water mixture inlet of the steam drum 13 through a pipeline; the saturated steam pipe of the steam drum 13 is connected to the steam network; the water supply pipeline of the steam drum 13 is connected to the water tank 118 via a water pump 116, a water treatment device 117, and a water pump 116'.
- the outer shell of the cylinder 121 of the rolling bed heat exchanger 12 adopts a water-cooled wall structure, including a cylinder heat exchange tube sleeve 1216, a core shaft heat exchange tube 124, a spiral plate 122 arranged inside the cylinder 121, and a heat exchange tube group 123 passing through the spiral plate 122.
- Example 1 The slag waste heat recovery method of Example 1 is:
- the slag enters the granulation device for slag granulation treatment to obtain slag particles.
- the air in the slag granulation process contacts the slag for heat exchange and is discharged through the dust collector and fan;
- the slag particles enter the partition-type heat exchanger, where the slag particles and water or water vapor from the steam drum are indirectly contacted and heat exchanged through the heat exchange tube group, and the water or water vapor absorbs heat and returns to the steam drum and/or superheater and evaporator for heat exchange; the low-temperature slag particles after heat exchange fall onto the feeder under the push of the spiral plate 22, and the low-temperature slag particles are discharged through the feeder;
- the granulation device 21 is a gas quenching granulation device, comprising:
- the granulation chamber 211 is a box structure, with a slag flow inlet 2111 on the top, and a slag chute 2100 above the slag flow inlet 2111; a high-temperature slag discharge port 2112 is provided at the bottom of the granulation chamber 211;
- the high-pressure nozzle 212 which is a supersonic nozzle, is arranged on the upper part of one side wall of the granulation chamber 211, and the outlet of the high-pressure nozzle 212 corresponds to the high-temperature molten slag 2200 entering from the slag flow inlet; the upper part of the other side wall of the granulation chamber 211 is provided with an air outlet 2113, a dust collector 213 and a fan 214; preferably, the high-pressure nozzle 212 is connected to an air compressor 215, an air processor 216, and a fan 214'; more preferably, the high-pressure nozzle 212 is a Laval nozzle.
- the partition heat exchanger 22 comprises a cylinder 221, the upper end of which is provided with a slag inlet 2211 and a valve, corresponding to the high-temperature slag discharge port 2112 of the granulating device 1; an air outlet 2212 is provided at the upper part of one side wall of the cylinder 221, and an air inlet duct 2213 and a fan 2214 are provided at the lower part of the other side wall; a slag outlet 2215 is provided at the bottom of the cylinder 221 and valves; a heat exchange tube 222 is arranged in the cylinder 221, and the two ends of the heat exchange tube 222, namely the water inlet and the water outlet, are located outside the cylinder 221 and are connected to the waste heat recovery device 25 through a pipeline; preferably, a guide plate 223 for guiding the slag particles to flow evenly is arranged in the upper part of the cylinder 221 under the slag particle inlet 2211; more preferably, an air distribution device 224 is arranged in the lower part of
- the feeder 23 is disposed below the slag outlet 2215 of the cylinder 221; preferably, it is a screw feeder or a belt conveyor;
- the dust collector 24 has its inlet end connected to the air outlet 2212 of the cylinder 221 of the partition-type heat exchanger 22 through a pipeline and a valve F1; the outlet of the dust collector 24 is connected to the waste heat recovery device 25 through a pipeline.
- the waste heat recovery device 25 comprises:
- the superheater 251 and the evaporator 252 are arranged in a closed container 253.
- the closed container 253 is provided with an air inlet 2531 and connected to the outlet of the dust collector 24 through a pipeline; the outlet 2532 of the closed container 25 is connected to the air purifier 255 through a pipeline and a fan 254; preferably, the evaporator 252 and the superheater 251 adopt a coil structure;
- the steam drum 256 has an inlet connected to the water outlet of the heat exchange tube 222 through a pipeline, and the saturated steam outlet of the steam drum 256 is connected to the inlet of the superheater 251 through a pipeline and a valve 257, and the outlet pipeline of the superheater 251 is connected to the steam network; the water supply port of the steam drum 256 is connected to the outlet of the evaporator 252 through a pipeline and a water pump 257', and the inlet of the evaporator 252 is connected to the water tank 258 through a pipeline and a water pump 257".
- a water treatment device 259 is provided in the inlet pipeline of the evaporator 252.
- Example 2 The slag waste heat recovery method of Example 2 is:
- the slag enters the granulation device for slag granulation treatment to obtain slag particles.
- the air in the slag granulation process contacts the slag for heat exchange and is discharged through the dust collector and fan;
- the slag particles enter the partitioning heat exchanger, where the slag particles are indirectly contacted with water or water vapor from the steam drum through the heat exchange tube group for heat exchange, and the water or water vapor absorbs heat and then returns to the steam drum and/or superheater and evaporator for heat exchange; the slag particles fall evenly under the action of the guide plate of the partitioning heat exchanger, and during the falling process, they contact the air blown out by the air distribution device arranged at the lower part of the partitioning heat exchanger, and the falling time is delayed while the slag particles exchange heat with the air;
- FIG. 3 it shows another variation of a partition-type high-temperature solid slag waste heat recovery system:
- the heat exchanger 31 is a metal shell and tube structure, which is divided into a superheating section 3101 and a vaporization section 3102 from top to bottom.
- the first heat exchange tube 32 and the second heat exchange tube 33 are respectively arranged in the superheating section 3101 and the vaporization section 3102.
- the drum 34 is provided with a water inlet 341, a saturated steam outlet 342, a saturated water outlet 343, and a saturated steam-water mixture inlet 344; wherein the saturated steam outlet 342 is connected to the inlet end of the first heat exchange tube 32 in the superheating section 3101 of the heat exchanger 31 through a pipeline, and the outlet end of the first heat exchange tube 32 is connected to the steam network through a pipeline via a buffer steam tank 35; the saturated water outlet 343 is connected to the inlet end of the second heat exchange tube 33 in the vaporization section 3102 of the heat exchanger 31 through a pipeline and a circulating pump 36, and the outlet end of the second heat exchange tube 33 is connected to the saturated steam-water mixture inlet 344 of the drum 34 through a pipeline;
- a plurality of guide plates 37 are vertically spaced apart and arranged in the heat exchanger 31, and are provided with through holes for the first and second heat exchange tubes 32 and 33 to pass through;
- a charging distributor 38 is provided on the top of the heat exchanger 31;
- the material distribution chute 39 is arranged in the heat exchanger 31 and is located below the charging distributor 38; the high-temperature slag particles 3100 pass through the charging distributor 38 and enter the heat exchanger 31 through the material distribution chute 39;
- the discharger 310 is disposed at the bottom discharge port of the heat exchanger 31 .
- the partition-type high-temperature solid slag waste heat recovery system also includes:
- the disturbance rod 3111 is inserted between the first heat exchange tube 32 and the second heat exchange tube 33 in the heat exchanger 31, one end of which is fixed to a fixing seat 3112, and the other end extends out of the heat exchanger 31; disturbance arms 3113 are arranged at intervals along the axial direction on the body of the disturbance rod 3111, and the axis of the disturbance arm 3113 forms an angle with the axis of the disturbance rod 3111.
- adjacent disturbance arms 3113 are installed in an anti-symmetrical manner;
- the driving device 3114 has an output end connected to an end of the disturbance rod 3111 extending out of the heat exchanger 31 .
- the driving device 3114 is in the form of a worm gear, wherein the worm gear is coaxially connected to the end of the disturbance rod 3111.
- Example 3 The slag waste heat recovery method of Example 3 is:
- the high-temperature slag particles are transformed into low-temperature slag particles through heat exchange with the first and second heat exchange tubes, move to the discharge port at the bottom of the heat exchanger, and are discharged from the heat exchanger through the discharger.
- the steam pipeline of the superheating section is closed and switched to saturated steam production to ensure that the pipeline outlet of the vaporization section is a steam-water mixture.
- Example 3 is mainly divided into three cycles:
- the heat exchange pipeline is arranged in the vaporization section and superheating section of the heat exchanger. Driven by the circulating pump, saturated water flows out of the steam drum and enters the vaporization section. After heat exchange with high-temperature slag particles, it becomes a saturated water and steam mixture and flows into the steam drum to achieve steam-water separation.
- the saturated steam in the steam drum flows into the superheating section of the heat exchanger, exchanges heat with the high-temperature slag particles, forms superheated steam, flows into the buffer steam tank, and finally enters the steam pipeline network.
- the high-temperature slag particles are transported to the loading distributor and evenly spread on the top of the heat exchanger through the distribution chute to form a horizontal material surface.
- the high-temperature slag particles flow downward inside the heat exchanger by gravity.
- the heat exchange tubes and guide plates constrain the flow of the slag particles to prevent the slag particles from drifting in a macroscopic range.
- the device When working, the device should ensure that the outlet of the pipeline of the vaporization section of the heat exchanger is a mixture of water and steam; the material distribution of the device should ensure that the material surface is flat and there is no height difference between the material surfaces of each guide plate; the discharger should be able to control the flow rate of the slag material.
- Example 4 based on Example 1, further comprises:
- At least one high temperature storage tank 55 is provided between the granulation device 111 and the partition wall heat exchanger 52
- the top of the high-temperature storage tank 55 is provided with a feed port 551 and an inlet gate connected to the high-temperature slag outlet 1112 of the granulating device 111;
- the bottom of the high-temperature storage tank 55 is provided with an outlet 552 and an outlet gate connected to the feed port 5213 of the cylinder 521 of the partition-type heat exchanger 52;
- an air inlet 553, an air inlet duct, and a fan 554 are provided at the lower part of one side wall of the high-temperature storage tank 55, and an air outlet 555 is provided at the upper part of the other side wall opposite to the other side wall, and is connected to the dust collector 57 through a pipe and a valve;
- a temperature detection device 56 is provided in the pipe;
- an air distribution device 556 connected to the air inlet duct is provided at the lower part of the high-temperature storage tank 55.
- the air distribution device 556 is an air distribution plate; more preferably, the side wall of the high-temperature storage tank 55 is provided with a filter screen 5501, a heat-insulating material 5502, and a shell 5503 from the inside to the outside;
- the waste heat recovery device comprises:
- the steam drum 53 is connected to the cooling medium inlet 5211 of the partitioning heat exchanger 52 through a downcomer and a circulation pump 54, and the cooling medium outlet 5212 of the partitioning heat exchanger 2 is connected to the steam-water mixture inlet of the steam drum 53 through a pipeline circulation pump 54';
- the superheater 58 and the evaporator 59 are arranged in a closed container 510.
- the closed container 510 is provided with an inlet 51001 and an outlet 51002. The inlet end is connected to the outlet pipe of the dust collector 57 through a pipeline; the outlet end of the closed container 510 is connected to the fan 520' and the air purifier 531 through a pipeline; the saturated steam pipe of the steam drum 53 is connected to the inlet end of the superheater 58 through the saturated steam valve 533, and the outlet pipe of the superheater 58 is connected to the steam network; the inlet pipe of the evaporator 59 is connected to the water treatment device 517 and the water pump 516 to the water tank 518, and the outlet pipe of the evaporator 59 is provided with a water pump 532 and connected to the water supply pipe of the steam drum 53.
- the slag particles are first temporarily stored in a high-temperature storage tank and then enter a partition heat exchanger. During the temporary storage of the slag particles in the high-temperature storage tank, the hot air generated in the high-temperature storage tank is dedusted by a dust collector and then sent to the waste heat recovery equipment for heat exchange; preferably, multiple high-temperature storage tanks are arranged in parallel.
- Example 5 based on Example 2, further includes:
- At least one high-temperature storage tank 66 is disposed between the granulation device 211 and the partitioning heat exchanger 22 .
- the top of the high temperature storage tank 66 is provided with a feed port 551 and an inlet gate connected to the discharge port at the bottom of the granulation chamber 211; the bottom of the high temperature storage tank 66 is provided with an outlet 552 and an outlet gate connected to the slag inlet 2211 of the cylinder 221 of the partition heat exchanger 22; the lower part of one side wall of the high temperature storage tank 66 is provided with an air inlet 553 and an air inlet duct, a fan 554, and an air outlet 555 is arranged on the upper part of the other side wall opposite to it, and is connected to the inlet pipeline of the dust collector 24 through a pipeline; preferably, a temperature detection device 67 is arranged in the pipeline; an air distribution device 556 connected to the air inlet duct is arranged at the lower part of the high-temperature storage tank 66, and the air distribution device 556 is preferably an air distribution plate, and is connected to the fan; more preferably, the side wall of the high-temperature storage tank 66 is provided with
- the slag particles are first temporarily stored in a high-temperature storage tank and then enter a partition heat exchanger. During the temporary storage of the slag particles in the high-temperature storage tank, the hot air generated in the high-temperature storage tank is dedusted by a dust collector and then sent to the waste heat recovery equipment for heat exchange; preferably, multiple high-temperature storage tanks are arranged in parallel.
- FIG8 it shows an air-water granulation device as another embodiment of the granulation device, which can replace the gas quenching granulation device in the above-mentioned embodiment.
- the air-water granulation device includes:
- the granulating chamber 611 of the box structure has a slag flow inlet 6111 at the top, a slag chute 6100 above the slag flow inlet 6111; and a slag flow outlet 6112 at the bottom of the granulating chamber 611;
- the high-pressure nozzle 612 is an atomizing nozzle or a gas-liquid dual-fluid nozzle, which is arranged on the upper side wall of the granulation chamber 611.
- the outlet of the high-pressure nozzle 612 corresponds to the high-temperature molten slag 6200 entering from the slag flow inlet 6111;
- the high-pressure nozzle 612 is connected to the gas-water mixer 629, and the gas-water mixer 629 is respectively connected to the compressed air pipeline and the air flow control valve 6291 and the water pipeline and the water flow control valve 6292;
- the upper part of the other side wall of the granulation chamber 611 is provided with a gas-water outlet 6114 and a filter 626, a gas-water separation device 627, and a fan 628.
- FIG. 9 it shows a rotary cup granulation device as another embodiment of the granulation device, which can replace the gas quenching granulation device in the above-mentioned embodiment.
- the rotary cup granulation device includes:
- the granulating chamber 711 of the box structure has a slag flow inlet 7111 at the top and a slag flow outlet 7112 at the bottom; the lower part of the side wall of the granulating chamber 711 is provided with air inlets 7115, 7115', air inlet ducts and fans 734, 734'; the upper part of the other side wall of the granulating chamber 711 is provided with an air outlet 7113, an air outlet duct, a dust collector 719 and a fan 720;
- a rotating motor 735 is vertically arranged in the center of the granulating chamber 711;
- the rotating cup 736 is disposed at the output end of the rotating motor 735 .
- Embodiment 2 Referring to FIG. 10 and FIG. 11 , the structure of the partition wall heat exchanger 22 in Embodiment 2 is further shown, including:
- the drum body 81 is provided with a cooling medium inlet 8101 and a cooling medium outlet 8102 at both ends thereof, and are respectively connected to external pipelines through a rotary joint; a high-temperature slag feed port and a feed pipeline 8103 are provided near the cooling medium outlet 8102 on the side wall of the drum body 81, and a low-temperature slag discharge port and a discharge pipeline 8104 are provided near the cooling medium inlet 8101 on the side wall of the drum body 81; the drum body 81 is installed in a downward tilt toward the cooling medium outlet side to ensure that the high-temperature slag moves from the feed end to the discharge end inside the drum body 81;
- a plurality of lifting plates 82 each of which is L-shaped, and one end of each lifting plate 82 is vertically arranged on the inner wall of the drum body 81 at intervals along the circumferential direction of the inner wall of the drum body 81;
- a plurality of heat exchange tubes 83 are respectively arranged at the center of the drum body 81, the inner wall of the drum body 81 and the inner side of the lifting plate 82;
- the driving device (not shown) includes a gear ring arranged outside the drum body 81, a driving motor and a corresponding supporting structure.
- the drum body 81 is composed of an inner cylinder 811 , an outer cylinder 812 , and a heat-insulating material 813 between the inner cylinder 811 and the outer cylinder 812 .
- the heat exchange tube 83 includes an A-type heat exchange tube group 831 and a B-type heat exchange tube group 832; wherein, the outer wall of the A-type heat exchange tube group 831 is vertically provided with fins 8311 along the circumferential direction to form a finned tube; the A-type heat exchange tube group 831 is arranged in the center of the drum body 81, and preferably, the fins 8311 are ring ribs, column ribs or plate ribs.
- the B-type heat exchange tube group 832 is arranged on the lifting plate 82 or the inner wall of the drum body 81.
- the heat exchange tube 83 is arranged in the drum body in a multi-tube pass manner, and the number of tube passes is an odd number; preferably, the tube pass resistance of each heat exchange tube is consistent.
- a buffer tank drum 91 may be further connected in series before the high-temperature slag particle feed port of the partitioning heat exchanger 22, including:
- the buffer tank drum 91 has a feed port and a feed pipe 9101 on one side of its side wall and an outlet on the other side.
- the material port and discharge pipe 9102; the buffer tank drum 91 is installed tilted toward the discharge port to ensure that the high-temperature slag particles move from the feed end to the discharge end inside the cylinder;
- a plurality of first material lifting plates 92 each of which is L-shaped, and one end of which is vertically arranged on the inner wall of the cylinder along the circumferential direction of the inner wall of the cylinder of the buffer tank drum 91 at intervals;
- a first driving device (not shown), which includes a gear ring disposed on the outer wall of the drum of the buffer tank, a first driving motor and a corresponding supporting structure;
- FIG. 14 to FIG. 22 another structure of the partition wall heat exchanger 22 in Embodiment 2 is further shown, including:
- the drum body 101 is horizontally arranged, and mainly consists of a drum body 1011, a material guiding spiral plate 1012, and a heat exchange tube group 1013; the material guiding spiral plate 1012 is welded on the inner wall of the drum body 1011, and a plurality of through holes 10121 are arranged on the material guiding spiral plate 1012; the heat exchange tube group 1013 is penetrated through the through holes on the material guiding spiral plate 1012, and is evenly arranged in the drum body 1011; the drum body 1011 is coated with a heat-insulating layer;
- a feeding device 102 and a discharging device 103 are respectively arranged at two ends of the drum body 101;
- the supporting wheel device 104 is arranged at the bottom of the drum body 101 near the discharge device end;
- the wheel blocking device 105 is arranged at the bottom of the drum body 101 near the feeding device end;
- the transmission device 106 is arranged at the supporting roller device 104 ; the drum body 101 is supported by the supporting roller device 104 and the blocking wheel device 105 , and can perform continuous rotational motion under the drive of the transmission device 106 .
- the heat exchange tube groups are evenly arranged in the cylinder.
- the body 1011 of the drum body 101 consists of three sections, which are made of heat-resistant stainless steel, stainless steel and alloy steel respectively, forming a high-temperature section, a medium-temperature section and a low-temperature section in sequence.
- the transmission device 106 is composed of a main transmission system and an auxiliary transmission system which are self-locking with each other, wherein the main motor of the main transmission system is a variable frequency speed regulating motor.
- the feeding device 102 of the present invention includes:
- the first fixing seat 1021 has a first connecting tube 10211 disposed on its upper portion, and one end of the drum body 101 is inserted into one end of the first connecting tube 10211 of the first fixing seat 1021.
- the gap between the two is matched and sealed by a sealing device 1024;
- a feed port 102111 is provided at the top of the tube body 10211, and a feed pipe 10212 is provided; preferably, the distance L between the drum body 1011 extending into the first connecting tube body 10211 of the first fixing seat 1021 and the center line of the feed pipe 10212 is half of the inlet radius of the feed pipe 10212;
- the first blocking plate 1022 is inserted into the other end of the first connecting pipe body 10211 of the first fixing seat 1021, and the gap between the two is matched and sealed by a sealing device 1024'; the first blocking plate 1022 is provided with a plurality of fixing holes 10221 for the heat exchange tube group 1013 to pass through, and one end of the heat exchange tube group 1013 is welded to the first blocking plate 1022; preferably, a manhole 10222 is provided in the center of the first blocking plate 1022;
- the first rotating pipe 1023 is fixedly connected to the first blocking plate 1022 via a flange.
- the discharging device 103 of the present invention comprises:
- a second fixed seat 1031 is provided with a second connecting tube body 10311 on its upper part, and the other end of the drum body 101 is inserted into one end of the second connecting tube body 10311 of the second fixed seat 1031, and the two are gap-matched and sealed and connected through a sealing device 1035;
- a smoke exhaust port 103111 is provided on the top of the second connecting tube body 10311, and a smoke pipe 10312 is provided;
- a discharge port 103112 and a corresponding discharge pipe 10313 are provided on one side of the middle or lower part of the second connecting tube body 10311, and preferably, the discharge pipe 10313 is tangentially arranged along the circumference of the second connecting tube body 10311;
- the second blocking plate 1032 is inserted into the other end of the second connecting pipe body 10311 of the second fixing seat 1031, and the two are gap-matched and sealed and connected through a sealing device 1035'; the second blocking plate 1032 is provided with a plurality of fixing holes 10321 for the heat exchange tube group 1013 to pass through, and the other end of the heat exchange tube group 1013 is welded and connected to the second blocking plate 1032; preferably, a manhole 10322 is provided in the center of the second blocking plate 1032;
- a second rotating pipe 1033 is fixedly connected to the second blocking plate 1032 via a flange;
- a plurality of lifting plates 1034 are evenly arranged on the drum body 1011 located in the second connecting tube body 10311 along the circumference of the inner wall of the drum body 1011; preferably, the angle between the lifting plates 1034 and the tangent direction of the drum body 101 is 40-50°; one end of the lifting plates 1034 is welded to the drum body 101, and the other end is welded to the second blocking plate 1032.
- the length of the material guiding spiral plate protruding out of the drum body is 100 to 200 mm.
- the drum body extends into the second connecting tube body, and its end is connected to the second blocking plate 32 The distance between them is 500 ⁇ 800mm.
- the horizontally arranged drum body is supported by the supporting wheel device and the blocking wheel device, and can make continuous rotary motion under the drive of the main transmission system of the transmission device.
- the rotation of the drum body drives the material guide spiral plate 32 to rotate, and the material guide spiral plate drives the high-temperature solid particles to move from right to left in the gap between the drum body and the outside of the heat exchange tube; the heat exchange medium flows from left to right in the heat exchange tube, which can meet the need of indirect heat transfer and heat exchange without contact between the high-temperature solid particles and the heat exchange medium.
- the main transmission system and auxiliary transmission system of the transmission device are self-locking with each other, that is, when the main transmission system is started, the auxiliary transmission system cannot be started, and vice versa; when working, the main transmission system is turned on and the auxiliary transmission system cannot be turned on; the auxiliary transmission system is started only when the drum body is under maintenance or the main motor is powered off.
- FIG. 23 to FIG. 26 another partition-type high-temperature solid slag waste heat recovery system of the present invention is further shown, comprising:
- the heat exchanger 1110 includes:
- Heat exchange cylinder 11101 with feed box 11102, discharge box 11103 and corresponding feed port 111021, discharge port 111031 and smoke exhaust port 111032 at both ends;
- the water inlet header 11104 and the steam-water header 11105 are respectively arranged at the ends of the discharge box 11103 and the feed box 11102 of the heat exchange cylinder 11101;
- the water inlet rotary joint 11106 and the steam outlet rotary joint 11107 are respectively arranged on the outer ends of the water inlet header 11104 and the steam-water header 11105 on the heat exchange cylinder 11101;
- Two supporting and blocking wheel devices 11108 are arranged on both sides of the heat exchange cylinder 11101;
- the rotary drive device 11109 is arranged below the middle of the heat exchange cylinder 11101;
- the steam drum 1120 is provided with an ascending pipe 11201, a descending pipe 11202, a steam outlet pipe 11203, a vent pipe 11204, a safety valve 11205, a pressure gauge 11206, a water level gauge 11207, a steam drum drain pipe 11208, an emergency drain pipe 11209, and a water inlet pipe 11210;
- the steam drum 1120 is connected to the steam outlet rotary joint 11107 of the heat exchanger 1110 through the ascending pipe 11201, and is connected to the water inlet rotary joint 11106 of the heat exchanger 1110 through the descending pipe 11202; the heat exchanger 1110 and the steam drum 1120 form a closed circulation system; the descending pipe 11202 is connected in parallel with the boosting pipe 11211, and the boosting pump 1130 is provided on the boosting pipe 11211, and the boosting pump 1130 is used to circulate the steam and water.
- the annular flow provides auxiliary power;
- the superheater 1140 is provided with a preheating module 1141, a superheating module 1142, and a combustion module 1143 in order from top to bottom;
- the steam drum 1120 is connected to the preheating module 1141 through a water inlet pipe 11210, and is connected to the superheating module 1142 through a steam outlet pipe 11203;
- blowdown expansion tank 1150 The blowdown expansion tank 1150, the end of the downcomer 11202 of the drum 1120 and the water inlet rotary joint 11106 of the heat exchanger 1110 are provided with a heat exchanger blowdown pipe 11212, and the heat exchanger blowdown pipe 11212 is connected to the blowdown expansion tank 1150;
- the water tank 116 is provided with a liquid level gauge 1164, and its inlet pipe is provided with an electric regulating valve 1163, and its outlet pipe is connected to the inlet of the water feed pump 1170, and the outlet pipe 1171 of the water feed pump 1170 is connected to the water inlet 11411 of the preheating module 1141 of the superheater 1140, and the water outlet 11412 of the preheating module 1141 is connected to the steam drum 1120 through the water inlet pipe 11210 of the steam drum 1120; a bypass pipe 1172 is arranged between the outlet pipe 1171 of the water feed pump 1170 and the water inlet pipe 11210 of the steam drum 1120, when the superheater 1140 needs to be repaired due to a fault, the preheating module 1141 of the superheater 1140 can be short-circuited through the bypass pipe 1172; the liquid level gauge 1164 on the water tank is interlocked with the electric regulating valve 1163 of the inlet pipe, and the water supply of the water tank is adjusted according to the water tank
- a continuous spiral support tube sheet 111013 is welded on the inner wall of the heat exchange tube 11101, and the spiral support tube sheet 111013 is spirally distributed along the axial direction in the heat exchange tube 11101; corresponding through holes are arranged on the spiral support tube sheet 111013, and a plurality of heat exchange tubes 111014 are inserted into the through holes of the spiral support tube sheet 111013; flange tube sheets 111015 are arranged at both ends of the heat exchange tube 11101, and both ends of the heat exchange tube 111014 are respectively fixed to the two flange tube sheets 111015, and the two flange tube sheets 111015 ...3 are respectively arranged on the inner wall of the heat exchange tube 111011.
- the 11015 is fixedly connected to the steam-water header 11105 and the water inlet header 11104 respectively, one end of the heat exchange tube 111014 is connected to the water inlet header 11104, and the other end of the heat exchange tube 111014 is connected to the steam-water header 11105, the water inlet rotary joint 11106 is connected to the water inlet header 11104, and the steam-water header 11105 is connected to the steam outlet rotary joint 11107, and the connection is sealed with graphite material packing; the steam-water header 11105 and the water inlet header 11104 rotate together with the heat exchange tube 11101.
- the heat exchange tube 11101 is provided with an inner tube wall 111011 and an outer tube wall 111012.
- the inner tube wall 111011 and a plurality of heat exchange tubes 111014 form a heat exchange space.
- the space between the inner tube wall 111011 and the outer tube wall 111012 is filled with a heat insulation material.
- the ends of the inner and outer tube walls 111011 and 111012 are provided with End plate 111016, a plurality of discharge scrapers 111017 are welded on the end plate 111016 and the discharge side flange tube plate 111015.
- the high-temperature slag enters the heat exchanger tube 11101 through the feed port 111021 and the feed box 11102.
- the rotary drive device 11109 drives the heat exchanger tube 11101 to rotate, and the spiral support tube sheet 111013 in the heat exchanger tube 11101 provides forward momentum for the high-temperature slag.
- the high-temperature slag runs to the discharge box 11103, it is lifted to the discharge port 111031 by the discharge scraper 111017 and discharged from the heat exchanger 1110.
- a safety valve 11205 and a pressure gauge 11206 are provided on the top of the steam drum 1120 to detect the pressure inside the steam drum and ensure the safety of the steam drum.
- the valve on the vent pipe 11204 is opened to reduce the steam drum pressure to the working pressure, and the valve on the vent pipe 11204 is closed.
- a steam drum blowdown pipe 11208 and an emergency water discharge pipe 11209 are provided at the bottom of the steam drum 1120.
- the emergency water discharge pipe 11209 is connected to the blowdown expansion tank 1150 after merging with the steam drum blowdown pipe 11208.
- a water level gauge 11207 is provided on the side wall of the steam drum to detect the water level in the steam drum. When the water level in the steam drum exceeds the upper limit of the safe water level, the valve on the emergency water discharge valve is opened to quickly lower the water level to a safe range. When the water level in the steam drum is lower than the lower limit of the safe water level, the system stops working to ensure safe operation.
- the superheater 1140 includes a preheating module 1141 , a superheating module 1142 , and a combustion module 1143 from top to bottom.
- the combustion module 1143 includes a furnace 11431, a burner 11432, a circulating flue gas pipeline 11433, and a circulating fan 11434.
- the gas and air are ejected from the burner 11432, and are fully mixed and burned in the furnace 11431 to generate high-temperature flue gas.
- the high-temperature flue gas is mixed with the low-temperature flue gas drawn back by the circulating fan 11434 to form medium-high temperature flue gas that flows upward to the superheating module 1142.
- the circulating fan 11434 adjusts the reflux amount of flue gas in the circulating flue gas pipeline 11433, and then adjusts the flue gas temperature entering the superheating module 1142 to ensure that the output superheated steam meets the process requirements.
- the superheating module 1142 includes a steam inlet 11421 , a steam inlet header 11422 , a steam outlet header 11423 , a steam outlet 11424 , and a superheating pipe group 11425 .
- the steam outlet pipe 11203 of the drum 1120 is connected to the steam inlet 11421 of the superheating module 1142, and the saturated steam in the drum 1120 is transported to the steam inlet circuit through the steam inlet 11421 of the superheating module 1142.
- the saturated steam is evenly distributed to the superheating tube group 11425 by the steam inlet manifold 11422.
- the medium and high temperature flue gas generated by the combustion module 1143 flows upward through the heat module 1142, heating the saturated steam in the superheating tube group 11425 into superheated steam.
- the superheated steam is collected through the steam outlet manifold 11423, it is connected to the pipeline through the steam outlet 11424 on the superheating module steam outlet header for users.
- the flue gas temperature after heat exchange is reduced and continues to flow to the preheating module 1141.
- the preheating module 1141 includes a water inlet 11411 , a water inlet manifold 11412 , a water outlet manifold 11413 , a water outlet 11414 , and a preheating tube group 11415 .
- the outlet pipeline 1171 of the feed water pump is connected to the water inlet 11411 of the preheating module 1141, and the cold water in the water tank 1160 is transported to the preheating module water inlet header 11412 through the water inlet 11411 of the preheating module 1141, and the cold water is evenly distributed to the preheating tube group 11415 by the water inlet header 11412.
- the flue gas after heat exchange in the superheating module 1142 flows upward through the preheating module 1141, and the cold water in the preheating tube group 11415 is heated to 90°C, and is collected through the outlet water header 11413 of the preheating module 1141.
- the water outlet 11414 on the outlet water header 11413 is connected to the water inlet pipe 11210 of the steam drum 1120, and the hot water is transported to the steam drum 1120.
- Example 11 The working process of Example 11 is as follows:
- the water feed pump 1170 transports the cold water in the water tank 1160 to the preheating module 1141 of the superheater 1140 through a pipeline.
- the cold water is preheated by the preheating module 1141 of the superheater 1140 and becomes hot water.
- the hot water is transported to the steam drum 1120 through the steam drum water inlet pipe 11210.
- the hot water is transported to the water inlet rotary joint 11106 of the heat exchanger through the downcomer 11202.
- the water inlet manifold 11104 evenly distributes the hot water to the heat exchange tubes 111014.
- the high-temperature slag continuously enters the heat exchanger 1110 through the feed port 111021.
- the heat exchanger 1110 rotates continuously, and the spiral support tube sheet 111013 transports the high-temperature slag to the discharge end. During this process, the high-temperature slag is continuously in contact with the heat exchange tube 111014.
- the hot water in the heat exchange tube 111014 absorbs the heat carried by the high-temperature material and becomes high-temperature water and saturated steam. Its density decreases, and a density difference is generated with the hot water in the downcomer 11202.
- the drum 1120 enters the drum 1120 through the riser 11201; the high-temperature water and saturated steam are separated in the drum 1120, and the saturated steam is transported to the superheating module 1142 of the superheater 1140 through the drum steam outlet pipe 11203, and is heated to become superheated steam for external transmission.
- the high-temperature water enters the drum 1120 and returns to the heat exchanger 1110 through the downcomer 11202, and continues to cycle and absorb heat.
- the slag after heat exchange is discharged from the heat exchanger 1110 through the discharge port 111031.
- the slag dust and smoke generated in the heat exchanger 1110 are sent to the dust removal system through the smoke exhaust port 111032
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Abstract
A recuperative waste heat recovery system for high-temperature solid slag particles, the system comprising: a granulating device (11), the granulating device (11) preferably being a gas-quenching granulating device, a gas-water granulating device or a rotary-cup granulating device; a rolling recuperative heat exchanger (12), the rolling recuperative heat exchanger (12) comprising a slag particle inlet (1213) corresponding to a slag outlet (1112) of the granulating device (11), a slag particle outlet (1214), and a heat exchange tube group (123) located inside the recuperative heat exchanger (12), wherein the heat exchange tube group (123) has a cooling medium inlet (1211) and a cooling medium outlet (1212), and a cooling medium is preferably water; and a waste heat recovery apparatus, wherein the cooling medium inlet (1211) and the cooling medium outlet (1212) are both connected to the waste heat recovery apparatus by means of pipes. The waste heat recovery system does not use an intermediate heat transfer medium, and has the advantages of high heat-exchange efficiency and high heat-recovery efficiency.
Description
本发明涉及余热回收技术,特别涉及一种间壁式高温固态渣粒余热回收系统及方法。The invention relates to waste heat recovery technology, and in particular to a partition-type high-temperature solid slag particle waste heat recovery system and method.
在如今的社会发展中,钢铁工业是我国的基础工业,它保障了经济的发展与基本民生的建设,但钢铁工业同时也是能源消耗以及污染排放的大户。经过调研发现,钢铁生产中的余热资源占据整个钢铁生产总能耗的60%,且主要储存于产品、高炉渣、废弃物、钢渣当中。在我国,高炉渣的出炉温度在1400~1550℃之间,每吨渣含有(1260~1880)×103J的显热,相当于60kg标准煤的热值。经过粒化处理后,其温度也至少为200~900℃,优选300~800℃。因此,研发高温渣余热回收技术对钢铁工业的节能减排有着重要的意义。In today's social development, the steel industry is China's basic industry. It guarantees the development of the economy and the construction of basic people's livelihood, but the steel industry is also a major energy consumer and pollution emitter. After investigation, it was found that the waste heat resources in steel production account for 60% of the total energy consumption of steel production, and are mainly stored in products, blast furnace slag, waste, and steel slag. In China, the temperature of blast furnace slag is between 1400 and 1550°C, and each ton of slag contains (1260-1880)×10 3 J of sensible heat, which is equivalent to the calorific value of 60kg of standard coal. After granulation, its temperature is at least 200-900°C, preferably 300-800°C. Therefore, the research and development of high-temperature slag waste heat recovery technology is of great significance to energy conservation and emission reduction in the steel industry.
高温渣余热回收技术中换热部分主要包括高温熔渣的粒化过程、粒化后的高温渣粒余热回收过程;以及对回收热量后的冷却介质进行处理的过程。高温渣粒余热回收方式有:气固直接接触换热、液固直接接触换热、间接接触换热等。冷却介质有水、空气等。但大容量渣处理上研发尚不够充分,仍然存在着热能浪费的问题。The heat exchange part of the high-temperature slag waste heat recovery technology mainly includes the granulation process of high-temperature molten slag, the waste heat recovery process of high-temperature slag particles after granulation; and the process of treating the cooling medium after the heat is recovered. The waste heat recovery methods of high-temperature slag particles include: direct gas-solid contact heat exchange, direct liquid-solid contact heat exchange, indirect contact heat exchange, etc. The cooling medium includes water, air, etc. However, the research and development of large-capacity slag treatment is not sufficient, and there is still a problem of heat energy waste.
发明内容Summary of the invention
有鉴于上述技术问题,本发明的目的在于提出一种间壁式高温固态渣粒余热回收系统,传热过程包括空气与渣粒的直接接触换热、水/水蒸汽与渣粒的间接接触换热,提高了高温固态渣粒的热回收效率。In view of the above technical problems, the purpose of the present invention is to propose a partition-type high-temperature solid slag waste heat recovery system, in which the heat transfer process includes direct contact heat exchange between air and slag particles, and indirect contact heat exchange between water/water vapor and slag particles, thereby improving the heat recovery efficiency of high-temperature solid slag particles.
为达到上述目的,本发明的技术方案为:To achieve the above object, the technical solution of the present invention is:
一种间壁式高温固态渣粒余热回收系统,包括:A partition-type high-temperature solid slag waste heat recovery system, comprising:
粒化装置,所述粒化装置优选为气淬粒化装置、气水粒化装置或转杯
粒化装置;Granulation device, the granulation device is preferably a gas quenching granulation device, a gas-water granulation device or a rotary cup Granulation device;
滚动间壁式换热器,间壁式换热器包括对应粒化装置的出渣口的渣粒进口、渣粒出口和位于间壁式换热器内部的换热管组,换热管组具有冷却介质进口和冷却介质出口,优选冷却介质为水;以及A rolling partition heat exchanger, the partition heat exchanger comprising a slag inlet and a slag outlet corresponding to the slag outlet of the granulating device, and a heat exchange tube group located inside the partition heat exchanger, the heat exchange tube group having a cooling medium inlet and a cooling medium outlet, preferably the cooling medium is water; and
余热回收设备,所述冷却介质进口和冷却介质出口通过管道分别连接至所述余热回收设备。The waste heat recovery device, the cooling medium inlet and the cooling medium outlet are respectively connected to the waste heat recovery device through pipelines.
余热回收设备用于储存从高温渣粒回收的热量,并根据后续设置进行进一步利用。Waste heat recovery equipment is used to store heat recovered from high-temperature slag particles and further utilize it according to subsequent settings.
优选地,所述余热回收设备包括:Preferably, the waste heat recovery device comprises:
汽包,所述汽包包括汽包给水口、汽包出水口、饱和蒸汽出口和汽水混合物进口;A steam drum, the steam drum comprising a steam drum water inlet, a steam drum water outlet, a saturated steam outlet and a steam-water mixture inlet;
水箱;Water tank;
其中,汽包给水口与水箱连接,所述冷却介质进口与所述汽包出水口连接,所述冷却介质出口与所述汽水混合物进口连接。The drum water inlet is connected to the water tank, the cooling medium inlet is connected to the drum water outlet, and the cooling medium outlet is connected to the steam-water mixture inlet.
管路系统将饱和水、饱和水蒸气在汽包中分离,之后饱和水蒸气(约180℃左右)可供下游用户使用,例如用于建筑的供暖或低压锅炉。水箱用于给汽包补充水,使水蒸气排出后的汽包中的水位保持恒定。The piping system separates saturated water and saturated steam in the drum, after which saturated steam (about 180°C) can be used by downstream users, such as heating buildings or low-pressure boilers. The water tank is used to add water to the drum to keep the water level in the drum constant after the steam is discharged.
优选地,所述间壁式高温固态渣粒余热回收系统还包括设置于渣粒出口下方的输料器和除尘器,所述除尘器进口端通过管道连接所述间壁式换热器的出风口,所述除尘器的出口通过管道连接至所述余热回收设备。Preferably, the partition-type high-temperature solid slag waste heat recovery system also includes a feeder and a dust collector arranged below the slag outlet, the inlet end of the dust collector is connected to the air outlet of the partition-type heat exchanger through a pipe, and the outlet of the dust collector is connected to the waste heat recovery equipment through a pipe.
渣粒与换热管组换热后,渣粒的额外热量可进一步通过管道扩散至余热回收设备。优选地,所述换热器包括筒体,所述渣粒进口和渣粒出口分别设置在所述筒体的上端和底部,所述筒体一侧壁上部设出风口,另一侧壁下部设进风管道及风机;优选筒体内上部设引导渣粒均匀流落的导流板;优选筒体内下部设有布风装置。After the slag particles exchange heat with the heat exchange tube group, the extra heat of the slag particles can be further diffused to the waste heat recovery equipment through the pipeline. Preferably, the heat exchanger includes a cylinder, the slag particle inlet and the slag particle outlet are respectively arranged at the upper end and the bottom of the cylinder, an air outlet is arranged at the upper part of one side wall of the cylinder, and an air inlet duct and a fan are arranged at the lower part of the other side wall; preferably, a guide plate is arranged at the upper part of the cylinder to guide the slag particles to flow evenly; preferably, an air distribution device is arranged at the lower part of the cylinder.
通过布风装置,可以加快渣粒热量通过管道的扩散,加速热量传递至余热回收设备的进程。The air distribution device can speed up the diffusion of slag heat through the pipeline and accelerate the process of heat transfer to the waste heat recovery equipment.
优选地,所述换热器包括金属管壳式结构的筒体,所述渣粒进口和渣粒出口分别设置在冷却介质出口侧的筒体侧壁和冷却介质进口侧的筒体侧壁上,筒体内设置具有相互连通的通孔的螺旋板,所述换热管插置在所
述通孔内;优选所述筒体外壳采用水冷壁结构形式,包括筒体换热管套、芯轴换热管及位于筒体内部设置的螺旋板及穿设于螺旋板上的换热管组。Preferably, the heat exchanger comprises a metal shell-and-tube structure cylinder, the slag inlet and the slag outlet are respectively arranged on the cylinder side wall on the cooling medium outlet side and the cylinder side wall on the cooling medium inlet side, a spiral plate with interconnected through holes is arranged in the cylinder, and the heat exchange tube is inserted in the cylinder. The through hole; preferably, the cylinder shell adopts a water-cooled wall structure, including a cylinder heat exchange tube sleeve, a core shaft heat exchange tube, a spiral plate arranged inside the cylinder, and a heat exchange tube group passing through the spiral plate.
采用类似滚动床的螺旋板式换热装置,可以实现高温渣粒的快速降温(不低于20℃/min)的同时,生产饱和蒸汽。The use of a spiral plate heat exchanger similar to a rolling bed can achieve rapid cooling of high-temperature slag particles (not less than 20°C/min) while producing saturated steam.
优选地,所述换热器为金属管壳式结构,其内上下分为过热段、汽化段,过热段、汽化段内分别设置第一换热管组、第二换热管组,其中第一换热管组的进口端与汽包的饱和蒸汽出口连接,第一换热管组的出口端通过管路经缓冲汽罐连接至蒸汽管网,第二换热管组的进口端连接汽包的饱和水出口,第二换热管的出口端连接至汽包的饱和汽水混合物入口,以及所述换热器内具有竖直间隔设置的导流板和位于渣料进口下方的布料溜槽,导流板上设有供换热管穿过的通孔。Preferably, the heat exchanger is a metal shell and tube structure, which is divided into a superheating section and a vaporization section from top to bottom. A first heat exchange tube group and a second heat exchange tube group are respectively arranged in the superheating section and the vaporization section, wherein the inlet end of the first heat exchange tube group is connected to the saturated steam outlet of the drum, the outlet end of the first heat exchange tube group is connected to the steam network through a buffer steam tank through a pipeline, the inlet end of the second heat exchange tube group is connected to the saturated water outlet of the drum, the outlet end of the second heat exchange tube is connected to the saturated steam-water mixture inlet of the drum, and the heat exchanger has vertically spaced guide plates and a distribution chute located below the slag inlet, and the guide plates are provided with through holes for the heat exchange tubes to pass through.
导流板对换热管组进行了有效支撑,并且避免了渣粒流动的偏流现象,使得各个区域的渣粒流动均匀一致。布料溜槽可以360度旋转,也可以在0-90度范围内上下俯仰(0度为水平放置,90度为竖直放置)。布料时,溜槽通过旋转和俯仰运动,使得高温渣粒均匀地撒布。The guide plate effectively supports the heat exchange tube group and avoids the deviation of slag flow, so that the slag flow in each area is uniform. The distribution chute can rotate 360 degrees and can also pitch up and down in the range of 0-90 degrees (0 degrees is horizontal placement and 90 degrees is vertical placement). When distributing, the chute rotates and pitches to evenly spread the high-temperature slag.
优选地,所述间壁式高温固态渣粒余热回收系统还包括穿设于所述换热器内第一换热管与第二换热管之间的扰动杆,其一端固定于一固定座,另一端伸出换热器;扰动杆杆身上沿轴向间隔设置扰动臂,扰动臂轴线与扰动杆轴线成一角度,优选的,相邻扰动臂呈反对称安装;Preferably, the partition-type high-temperature solid slag waste heat recovery system further comprises a disturbance rod penetrating between the first heat exchange tube and the second heat exchange tube in the heat exchanger, one end of which is fixed to a fixed seat, and the other end extends out of the heat exchanger; disturbance arms are arranged axially at intervals on the body of the disturbance rod, and the axis of the disturbance arm forms an angle with the axis of the disturbance rod, and preferably, adjacent disturbance arms are installed in an anti-symmetrical manner;
驱动装置,所述驱动装置的输出端联接所述扰动杆伸出换热器的一端端部。A driving device, wherein the output end of the driving device is connected to an end of the disturbance rod extending out of the heat exchanger.
通过扰动杆及其上的扰动臂作用,可以防止换热管路之间的渣粒发生堵塞。The disturbance rod and the disturbance arm thereon can prevent slag particles between the heat exchange pipes from being blocked.
优选地,所述驱动装置为蜗杆蜗轮方式,其中,蜗轮同轴连接于所述扰动杆端部。Preferably, the driving device is in the form of a worm and worm gear, wherein the worm gear is coaxially connected to the end of the disturbance rod.
优选地,所述间壁式高温固态渣粒余热回收系统还包括设置于所述粒化装置与所述间壁式换热器之间的至少一个高温储罐,高温储罐顶部设连通粒化装置的出渣口的进料口,高温储罐底部设与换热器的渣粒进口连通的出口;高温储罐一侧壁下部设进风口及进风管道、风机,相对的另一侧侧壁上部设出风口,并通过管道连接至除尘器的进口端,除尘器出口通过
管道连接至所述余热回收设备;优选的,连接至除尘器的管道中设温度检测装置;优选的,高温储罐内下部设有连接进风管道的布风装置;更优选的,所述高温储罐侧壁由内向外设过滤网、保温材料、外壳。Preferably, the partition-type high-temperature solid slag waste heat recovery system further comprises at least one high-temperature storage tank arranged between the granulation device and the partition-type heat exchanger, the top of the high-temperature storage tank is provided with a feed inlet connected to the slag outlet of the granulation device, and the bottom of the high-temperature storage tank is provided with an outlet connected to the slag inlet of the heat exchanger; an air inlet, an air inlet duct, and a fan are arranged at the lower part of one side wall of the high-temperature storage tank, an air outlet is arranged at the upper part of the other side wall opposite to the air outlet, and is connected to the inlet end of the dust collector through a pipeline, and the dust collector outlet .... The pipeline is connected to the waste heat recovery equipment; preferably, a temperature detection device is provided in the pipeline connected to the dust collector; preferably, an air distribution device connected to the air inlet pipeline is provided in the lower part of the high-temperature storage tank; more preferably, the side wall of the high-temperature storage tank is provided with a filter screen, a heat preservation material and an outer shell from the inside to the outside.
高温储罐作为熔渣粒化和渣粒换热的衔接纽带,既方便对不同功率下产生的熔渣进行管理,不予浪费,又能够实现对间壁式换热器的灵活调控。As the link between slag granulation and slag particle heat exchange, the high-temperature storage tank not only facilitates the management of slag produced at different powers to avoid waste, but also enables flexible regulation of the partition heat exchanger.
为了保证高温储罐中的高温固态渣粒不会发生粘连成块,需要对高温储罐中的渣粒进行冷却,通过温度检测装置可以控制风机的功率。高温储罐中出来的热空气经过除尘器除尘后送至余热回收设备,然后通过风机进入空气净化器中净化,达到排放指标后排空。In order to ensure that the high-temperature solid slag particles in the high-temperature storage tank will not stick together, the slag particles in the high-temperature storage tank need to be cooled. The power of the fan can be controlled by the temperature detection device. The hot air from the high-temperature storage tank is sent to the waste heat recovery equipment after dust removal by the dust collector, and then enters the air purifier for purification through the fan, and is discharged after reaching the emission index.
优选地,所述余热回收设备还包括过热器和/或蒸发器,所述过热器进口与汽包的饱和蒸汽出口连接,所述过热器的出口接入蒸汽管网;所述蒸发器的进口连接所述水箱,所述蒸发器的出口与所述汽包给水口连接。Preferably, the waste heat recovery equipment also includes a superheater and/or an evaporator, the superheater inlet is connected to the saturated steam outlet of the drum, and the superheater outlet is connected to the steam network; the evaporator inlet is connected to the water tank, and the evaporator outlet is connected to the water supply port of the drum.
过热器可以进一步加热汽包中输出的饱和蒸汽,将其进一步转化为过热蒸汽(约220℃)进入蒸汽管网,适用于发电厂使用。此时,将饱和蒸汽加热为过热蒸汽的热源可以来自于上述高温储罐或换热器布风装置吹出的热空气。同时,将饱和蒸汽加热为过热蒸汽之后,热源还可以进一步预热蒸发器中来自于水箱的水。之后,蒸发器中预热的水进入汽包。优选地,热空气首先依次经过过热器,再经过蒸发器,从而利用最多的热量将饱和蒸汽加热为过热蒸汽。The superheater can further heat the saturated steam output from the drum, and further convert it into superheated steam (about 220°C) to enter the steam network, which is suitable for use in power plants. At this time, the heat source for heating the saturated steam into superheated steam can come from the hot air blown out by the above-mentioned high-temperature storage tank or the heat exchanger air distribution device. At the same time, after the saturated steam is heated to superheated steam, the heat source can further preheat the water from the water tank in the evaporator. Afterwards, the preheated water in the evaporator enters the drum. Preferably, the hot air first passes through the superheater and then the evaporator in sequence, so as to use the most heat to heat the saturated steam into superheated steam.
优选地,所述过热器及蒸发器设置于密闭容器中,密闭容器上设进气口并通过管道连接除尘器出口;密闭容器出口通过管道及风机连接至空气净化器;优选的,所述的蒸发器、过热器采用盘管结构;优选的,所述蒸发器和所述水箱之间还包括水处理装置。Preferably, the superheater and the evaporator are arranged in a closed container, an air inlet is provided on the closed container and is connected to the dust collector outlet through a pipeline; the closed container outlet is connected to the air purifier through a pipeline and a fan; preferably, the evaporator and the superheater adopt a coil structure; preferably, a water treatment device is also included between the evaporator and the water tank.
水处理装置用于对水进行除氧除盐处理。The water treatment device is used to remove oxygen and salt from water.
优选地,所述气淬粒化装置包括:Preferably, the gas quenching granulation device comprises:
箱体结构的粒化室,所述粒化室顶部设置熔渣流进口,熔渣流进口上方设熔渣溜槽;粒化室底部设置渣流出口;A granulation chamber of a box structure, wherein a slag flow inlet is arranged at the top of the granulation chamber, a slag flow chute is arranged above the slag flow inlet; and a slag flow outlet is arranged at the bottom of the granulation chamber;
高压喷嘴,所述高压喷嘴设置在所述粒化室的侧壁上,所述高压喷嘴的出口朝向所述熔渣流进口,粒化室另一侧壁上部设出风口及除尘器和风机,优选地,所述高压喷嘴为拉瓦尔喷嘴。
A high-pressure nozzle is arranged on the side wall of the granulation chamber, the outlet of the high-pressure nozzle faces the slag flow inlet, and an air outlet, a dust collector and a fan are arranged on the upper part of the other side wall of the granulation chamber. Preferably, the high-pressure nozzle is a Laval nozzle.
通过高压空气冲击粒化,属于干法粒化的一种,不会产生废水和污染气体。The granulation is done by high-pressure air impact, which is a kind of dry granulation and will not produce waste water and polluting gas.
优选地,所述气水粒化装置包括:Preferably, the gas-water granulation device comprises:
箱体结构的粒化室,所述粒化室顶部设置熔渣流进口,熔渣流进口上方设熔渣溜槽;粒化室底部设置渣流出口;A granulation chamber of a box structure, wherein a slag flow inlet is arranged at the top of the granulation chamber, a slag flow chute is arranged above the slag flow inlet; and a slag flow outlet is arranged at the bottom of the granulation chamber;
高压喷嘴,所述高压喷嘴设置在所述粒化室的侧壁上,所述高压喷嘴的出口朝向所述熔渣流进口,粒化室另一侧壁上部设气水出口及过滤器、气水分离装置、风机,所述高压喷嘴为雾化喷嘴或气液双流体喷嘴。A high-pressure nozzle is arranged on the side wall of the granulation chamber, the outlet of the high-pressure nozzle is toward the slag flow inlet, and an air-water outlet and a filter, an air-water separation device, and a fan are arranged on the upper part of the other side wall of the granulation chamber. The high-pressure nozzle is an atomizing nozzle or a gas-liquid dual-fluid nozzle.
气水混合物的配比可以通过压缩空气流量控制阀与水流量控制阀来调控。The ratio of the air-water mixture can be regulated by a compressed air flow control valve and a water flow control valve.
优选地,所述转杯粒化装置包括:Preferably, the rotor granulation device comprises:
箱体结构的粒化室,所述粒化室顶部设置熔渣流进口,底部设置渣流出口,粒化室的一侧壁下部设进风口、进风管道及风机,粒化室另一侧壁上部设出风口、出风管道及除尘器和风机;A granulating chamber of a box structure, wherein a slag flow inlet is arranged at the top of the granulating chamber, a slag flow outlet is arranged at the bottom, an air inlet, an air inlet duct and a fan are arranged at the lower part of one side wall of the granulating chamber, and an air outlet, an air outlet duct, a dust collector and a fan are arranged at the upper part of the other side wall of the granulating chamber;
旋转电机,所述旋转电机设置在所述粒化室中心部;A rotating motor, wherein the rotating motor is arranged at the center of the granulating chamber;
转杯,设置于所述旋转电机的输出端。The rotating cup is arranged at the output end of the rotating motor.
优选地,所述换热器包括:Preferably, the heat exchanger comprises:
滚筒筒体,所述渣粒进口设置在滚筒筒体侧壁近冷却介质出口处,所述渣粒出口设置在滚筒筒体侧壁近冷却介质进口处;所述滚筒筒体采用向冷却介质出口侧向下倾斜安装,使所述渣粒从所述渣粒进口移动至所述渣粒出口;优选地,所述滚筒筒体由内筒、外筒及内筒、外筒之间的保温材料组成;The drum body, the slag particle inlet is arranged at the side wall of the drum body near the cooling medium outlet, and the slag particle outlet is arranged at the side wall of the drum body near the cooling medium inlet; the drum body is installed in a downward tilt toward the cooling medium outlet side, so that the slag particles move from the slag particle inlet to the slag particle outlet; preferably, the drum body is composed of an inner cylinder, an outer cylinder and a heat preservation material between the inner cylinder and the outer cylinder;
多个沿滚筒筒体内壁周向间隔设置于滚筒筒体内壁的扬料板,所述扬料板为L形;A plurality of lifting plates are arranged at intervals on the inner wall of the drum along the circumferential direction of the inner wall of the drum, and the lifting plates are L-shaped;
筒体驱动装置,其包括设置于滚筒筒体外部的齿环、驱动电机及支撑结构,所述筒体驱动装置用于滚动所述滚筒筒体,其中,The drum driving device comprises a gear ring, a driving motor and a supporting structure arranged outside the drum body, and the drum driving device is used to roll the drum body, wherein:
所述换热管组设置于所述滚筒筒体中央、滚筒筒体内壁及扬料板内侧。The heat exchange tube group is arranged at the center of the drum body, the inner wall of the drum body and the inner side of the lifting plate.
扬料板的主要作用是抛洒高温渣粒。扬料板的长度、安装角度依据所处理的高温渣粒的流量确定。
The main function of the lifting plate is to scatter the high-temperature slag particles. The length and installation angle of the lifting plate are determined according to the flow rate of the high-temperature slag particles to be processed.
优选地,所述换热管组包括A型换热管组、B型换热管,所述A型换热管组的外壁沿周向垂直设置多个翅片,形成翅片管,所述A型换热管组位于所述滚筒筒体中央,所述翅片优选为环肋、柱肋或板肋;所述B型换热管组设置在所述扬料板或所述滚筒筒体的内壁上。Preferably, the heat exchange tube group includes a type A heat exchange tube group and a type B heat exchange tube. The outer wall of the type A heat exchange tube group is vertically provided with multiple fins along the circumferential direction to form a finned tube. The type A heat exchange tube group is located in the center of the drum body, and the fins are preferably ring ribs, column ribs or plate ribs; the type B heat exchange tube group is arranged on the lifting plate or the inner wall of the drum body.
扬料板在抛洒高温渣粒的同时,B型换热管将驻留在扬料板内的高温渣粒冷却。A型换热管外部焊接有翅片(环肋、柱肋、板肋等均可以采用)用以增强高温渣粒与管壁之间的换热,优选采用环肋翅片增强换热。While the lifting plate is throwing the high-temperature slag particles, the B-type heat exchange tube cools the high-temperature slag particles residing in the lifting plate. The A-type heat exchange tube is welded with fins (ring ribs, column ribs, plate ribs, etc. can be used) on the outside to enhance the heat exchange between the high-temperature slag particles and the tube wall. Ring rib fins are preferably used to enhance heat exchange.
高温渣粒在滚筒筒体中被扬料板抛洒,同时与扬料板和滚筒壁面上的换热管进行换热,抛洒中的高温渣粒,与滚筒中心部分的翅片换热管接触,进而冷却。滚筒筒体倾斜安装,高温渣粒在滚动过程中,逐步向滚筒出口移动,同时完成换热。The high-temperature slag particles are thrown by the lifting plate in the drum body, and heat is exchanged with the lifting plate and the heat exchange tubes on the drum wall. The high-temperature slag particles in the throwing contact with the finned heat exchange tubes in the center of the drum, and then cooled. The drum body is installed at an angle, and the high-temperature slag particles gradually move to the drum outlet during the rolling process, and heat exchange is completed at the same time.
优选地,所述换热管组采用多个管程的方式在滚筒筒体内布置,管程数量为奇数;优选的,各换热管的管程阻力一致,以确保冷却介质不存在偏流现象。Preferably, the heat exchange tube group is arranged in the drum body in the form of multiple tube passes, and the number of tube passes is an odd number; preferably, the tube pass resistance of each heat exchange tube is consistent to ensure that there is no biased flow of the cooling medium.
优选地,所述间壁式高温固态渣粒余热回收系统还包括:Preferably, the partition-type high-temperature solid slag waste heat recovery system further comprises:
缓存罐滚筒,其侧壁一侧设进料口及进料管路,另一侧设出料口及出料管路;所述缓存罐滚筒向出料口侧倾斜安装,确保渣粒在筒体内部从进料端移动到出料端;The buffer tank drum has a feed port and a feed pipeline on one side of its side wall, and a discharge port and a discharge pipeline on the other side; the buffer tank drum is installed tilted toward the discharge port to ensure that the slag particles move from the feed end to the discharge end inside the drum;
沿缓存罐滚筒筒体内壁周向间隔竖直设置于筒体内壁的第一扬料板,所述扬料板呈L形;First material lifting plates are arranged vertically on the inner wall of the drum of the buffer tank at intervals along the circumferential direction of the inner wall of the drum, and the material lifting plates are L-shaped;
第一驱动装置,其包括设置于缓存罐滚筒外壁的齿环、第一驱动电机及相应的支撑结构。The first driving device includes a gear ring arranged on the outer wall of the buffer tank drum, a first driving motor and a corresponding supporting structure.
优选地,所述换热器包括:Preferably, the heat exchanger comprises:
滚筒筒体,所述滚筒筒体水平设置,所述筒体的两端设有包括渣粒进口的进料装置和包括渣粒出口的出料装置;A drum body, wherein the drum body is arranged horizontally, and a feeding device including a slag particle inlet and a discharging device including a slag particle outlet are arranged at both ends of the drum body;
导料螺旋板,所述导料螺旋板设置于所述滚筒筒体的内部,所述导料螺旋板具有供换热管组穿过的通孔;A material guiding spiral plate, the material guiding spiral plate is arranged inside the drum body, and the material guiding spiral plate has a through hole for the heat exchange tube group to pass through;
托轮装置,设置于所述筒体的近出料装置端的筒体底部,与筒体上托圈外环面相配合;托轮装置设置于所述筒体的底部,与筒体上托圈外环面相配合,用于托举滚筒筒体;
The supporting wheel device is arranged at the bottom of the cylinder near the discharge device end of the cylinder, and cooperates with the outer annular surface of the supporting ring on the cylinder; the supporting wheel device is arranged at the bottom of the cylinder, and cooperates with the outer annular surface of the supporting ring on the cylinder, and is used to lift the drum cylinder;
挡轮装置,设置于所述筒体的近进料装置端的筒体底部,与筒体上托圈侧面相配合;挡轮装置用于阻挡倾斜设置的滚筒筒体,使其稳定地滚动;The wheel blocking device is arranged at the bottom of the cylinder near the feeding device end of the cylinder and cooperates with the side of the support ring on the cylinder; the wheel blocking device is used to block the inclined drum body to make it roll stably;
传动装置,设置于所述托轮装置处;所述筒体由托轮装置和挡轮装置支撑,在传动装置驱动下可作连续回转运动,其中,The transmission device is arranged at the supporting wheel device; the cylinder is supported by the supporting wheel device and the blocking wheel device, and can perform continuous rotational motion under the drive of the transmission device, wherein:
所述换热管组均匀设置于所述筒体内。The heat exchange tube groups are evenly arranged in the cylinder.
渣粒从换热器的进料端移动到出料端大约需要40分钟,温度由750℃降至200℃以下。It takes about 40 minutes for the slag particles to move from the feed end to the discharge end of the heat exchanger, and the temperature drops from 750°C to below 200°C.
优选地,所述间壁式高温固态渣粒余热回收系统满足如下中的一个以上:Preferably, the partition-type high-temperature solid slag waste heat recovery system satisfies at least one of the following conditions:
所述筒体由三段组成,分别采用耐热不锈钢、不锈钢和合金钢制作,依次形成高温段、中温段、低温段;The cylinder is composed of three sections, which are made of heat-resistant stainless steel, stainless steel and alloy steel respectively, forming a high-temperature section, a medium-temperature section and a low-temperature section in sequence;
所述传动装置由相互自锁的主传动系统和辅助传动系统组成,其中主传动系统的主电机采用变频调速电机;The transmission device is composed of a main transmission system and an auxiliary transmission system which are mutually self-locking, wherein the main motor of the main transmission system adopts a variable frequency speed regulating motor;
所述导料螺旋板探出筒体外的长度为100~200mm。The length of the material guiding spiral plate protruding out of the cylinder is 100 to 200 mm.
所述滚筒筒体的筒体由三段组成,分别采用耐热不锈钢、不锈钢和合金钢制作,将滚筒筒体分为高温段(750℃~550℃)、中温段(550℃~350℃)和低温段(小于350℃);以适应换热器各段温度由750℃降至200℃以下的变化需要,同时采用不同材质可节省制作成本。The drum body is composed of three sections, which are made of heat-resistant stainless steel, stainless steel and alloy steel respectively. The drum body is divided into a high-temperature section (750℃~550℃), a medium-temperature section (550℃~350℃) and a low-temperature section (less than 350℃); to adapt to the change in the temperature of each section of the heat exchanger from 750℃ to below 200℃, and the use of different materials can save production costs.
所述传动装置由相互自锁(当主传动系统启动时辅助传动系统不能启动,反之亦然)的主传动系统和辅助传动系统组成,其中主传动系统的主电机采用变频调速电机,可根据需要调整滚筒筒体的回转速度以满足换热器正常工作;当滚筒筒体处于维修或主电机断电时,启动辅助传动系统。The transmission device consists of a main transmission system and an auxiliary transmission system which are self-locking with each other (the auxiliary transmission system cannot be started when the main transmission system is started, and vice versa). The main motor of the main transmission system adopts a variable frequency speed regulating motor, and the rotation speed of the drum body can be adjusted as needed to meet the normal operation of the heat exchanger; when the drum body is under maintenance or the main motor is powered off, the auxiliary transmission system is started.
优选地,所述换热器,包括:Preferably, the heat exchanger comprises:
换热筒,其两端设有包括渣粒进口的进料箱和包括渣粒出口的出料箱,所述换热筒的近出料箱、进料箱的端部分别设置进水集箱、汽水集箱;The heat exchange cylinder has a feed box including a slag inlet and a discharge box including a slag outlet at both ends thereof, and a water inlet header and a steam-water header are respectively arranged at the ends of the heat exchange cylinder near the discharge box and the feed box;
两托挡轮装置,设置于所述换热筒的两侧;Two support and blocking wheel devices are arranged on both sides of the heat exchange cylinder;
回转驱动装置,设置于所述换热筒的筒体中部底下;A rotary drive device is arranged at the bottom of the middle part of the heat exchange cylinder;
所述汽包与换热器形成密闭循环系统;The steam drum and the heat exchanger form a closed circulation system;
所述余热回收系统包括过热器,其从上至下依次设置预热模块、过热模块、燃烧模块;所述汽包通过进水管与预热模块连通,通过出汽管与过
热模块连通;The waste heat recovery system includes a superheater, which is provided with a preheating module, a superheating module, and a combustion module in sequence from top to bottom; the steam drum is connected to the preheating module through a water inlet pipe and to the superheating module through a steam outlet pipe. The thermal module is connected;
所述汽包底部还设有排污管和紧急放水管,所述排污管和所述紧急放水管与排污扩容器连通;The bottom of the drum is also provided with a sewage pipe and an emergency water discharge pipe, and the sewage pipe and the emergency water discharge pipe are connected to the sewage expansion tank;
所述水箱的入口管道设有调节阀,优选为电动调节阀,其出口管道连接给水泵入口,给水泵出口管路连接所述过热器的进口;优选的,所述水箱设有液位计。The inlet pipe of the water tank is provided with a regulating valve, preferably an electric regulating valve, and its outlet pipe is connected to the inlet of the water pump, and the outlet pipe of the water pump is connected to the inlet of the superheater; preferably, the water tank is provided with a liquid level meter.
优选地,所述换热器满足如下中的一个以上:Preferably, the heat exchanger satisfies one or more of the following:
所述换热筒内壁上焊接有连续的螺旋支撑管板,该螺旋支撑管板在换热筒内沿轴线方向呈螺旋状分布;螺旋支撑管板上对应设通孔,换热管组穿设于该螺旋支撑管板的通孔内;所述换热筒两端设法兰管板,换热管的两端分别固定于两个法兰管板,所述两个法兰管板分别与汽水集箱和进水集箱固定连接,换热管一端与所述进水集箱连通,换热管的另一端与汽水集箱连通,所述进水集箱与进水旋转接头转动连接,所述汽水集箱与出汽旋转接头转动连接,转动连接处采用石墨材料填料密封;汽水集箱和进水集箱随换热筒一同转动;A continuous spiral support tube sheet is welded on the inner wall of the heat exchange tube, and the spiral support tube sheet is distributed in a spiral shape along the axial direction in the heat exchange tube; through holes are correspondingly arranged on the spiral support tube sheet, and the heat exchange tube group is inserted into the through holes of the spiral support tube sheet; flange tube sheets are arranged at both ends of the heat exchange tube, and the two ends of the heat exchange tube are respectively fixed to the two flange tube sheets, and the two flange tube sheets are respectively fixedly connected to the steam-water header and the water inlet header, one end of the heat exchange tube is connected to the water inlet header, and the other end of the heat exchange tube is connected to the steam-water header, the water inlet header is rotatably connected to the water inlet rotary joint, the steam-water header is rotatably connected to the steam outlet rotary joint, and the rotating connection is sealed with graphite material filler; the steam-water header and the water inlet header rotate together with the heat exchange tube;
所述换热筒设有内筒壁、外筒壁,内筒壁与换热管组成换热空间,内筒壁与外筒壁之间填充保温材料;内、外层筒壁、端部设置端板,所述端板与出料侧法兰管板之间沿周向焊接出料刮板。The heat exchange tube is provided with an inner tube wall and an outer tube wall. The inner tube wall and the heat exchange tube form a heat exchange space. The space between the inner tube wall and the outer tube wall is filled with insulation material. End plates are arranged at the inner and outer tube walls and the ends. A discharge scraper is welded circumferentially between the end plate and the discharge side flange tube sheet.
优选地,过热器从上至下依次设有预热模块、过热模块、燃烧模块;Preferably, the superheater is provided with a preheating module, a superheating module, and a combustion module in sequence from top to bottom;
所述燃烧模块包括炉膛和燃烧器、循环烟气管路、循环风机;The combustion module includes a furnace and a burner, a circulating flue gas pipeline, and a circulating fan;
所述过热模块包括进汽口、进汽联箱、出汽联箱、出汽口、过热管组;The superheating module includes a steam inlet, a steam inlet header, a steam outlet header, a steam outlet, and a superheating tube group;
所述汽包的出汽管路与过热模块的进汽口连通,通过过热模块的进汽口将汽包内的饱和蒸汽输送至进汽联箱内,由进汽联箱将饱和蒸汽均匀分配至过热管组;The steam outlet pipeline of the steam drum is connected to the steam inlet of the superheating module, and the saturated steam in the steam drum is transported to the steam inlet header through the steam inlet of the superheating module, and the saturated steam is evenly distributed to the superheating tube group by the steam inlet header;
所述预热模块包括进水口、进水联箱、出水联箱、出水口、预热管组;所述给水泵的出口管路与该进水口连通,通过进水口将水箱内冷水输送至进水联箱内,由进水联箱将冷水均匀分配至预热管组内;过热模块内换热后的烟气向上流经预热模块,将预热管组内的冷水加热,通过预热模块上的出水联箱汇集后,出水联箱上的出水口连通汽包的进水管,将热水输送至汽包内。
The preheating module includes a water inlet, a water inlet header, a water outlet header, a water outlet, and a preheating tube group; the outlet pipeline of the water feed pump is connected to the water inlet, and the cold water in the water tank is transported to the water inlet header through the water inlet, and the cold water is evenly distributed to the preheating tube group by the water inlet header; the flue gas after heat exchange in the superheating module flows upward through the preheating module, heats the cold water in the preheating tube group, and after being collected through the water outlet header on the preheating module, the water outlet on the water outlet header is connected to the water inlet pipe of the steam drum to transport hot water to the steam drum.
本发明还提供了一种间壁式高温固态渣粒余热回收方法,包括以下步骤:The present invention also provides a partition-type high-temperature solid slag waste heat recovery method, comprising the following steps:
a)熔渣进入粒化装置进行熔渣粒化处理,获得渣粒,熔渣粒化过程的空气与熔渣接触换热后经除尘器、风机排出,优选熔渣粒化处理采用气淬粒化、气水粒化或转杯粒化;a) the slag enters a granulation device for slag granulation treatment to obtain slag particles. The air in the slag granulation process contacts the slag for heat exchange and is discharged through a dust collector and a fan. Preferably, the slag granulation treatment adopts gas quenching granulation, gas-water granulation or rotary cup granulation;
b)所述渣粒进入间壁式换热器,在间壁式换热器中,所述渣粒与来自于汽包的水或水蒸气通过所述换热管组进行间接接触换热,水或水蒸气吸热后返回所述汽包和/或过热器及蒸发器;b) the slag particles enter the partitioning heat exchanger, in which the slag particles and water or water vapor from the steam drum are indirectly contacted and heat exchanged through the heat exchange tube group, and the water or water vapor absorbs heat and returns to the steam drum and/or superheater and evaporator;
c)换热后的渣粒经输料器外送。c) The slag particles after heat exchange are sent out through the feeder.
优选地,在步骤b)中,渣粒在所述间壁式换热器的导流板的作用下均匀下落,在下落过程中与设于间壁式换热器内下部的布风装置吹出的空气进行接触,与空气换热。Preferably, in step b), the slag particles fall evenly under the action of the guide plate of the partitioning heat exchanger, and in the process of falling, they come into contact with the air blown out by the air distribution device arranged at the lower part of the partitioning heat exchanger to exchange heat with the air.
优选地,在步骤b)中,所述渣粒与来自于汽包的水或水蒸气通过所述换热管组,和/或筒体换热管套、芯轴换热管进行间接接触换热,换热后的渣粒在螺旋板的推动下落至所述输料器上,经输料器排出。Preferably, in step b), the slag particles are indirectly contacted with water or water vapor from the steam drum through the heat exchange tube group, and/or the cylinder heat exchange tube sleeve, and the core shaft heat exchange tube for heat exchange, and the slag particles after heat exchange fall onto the feeder under the push of the spiral plate and are discharged through the feeder.
优选地,在步骤b)中,来自汽包的饱和水进入间壁式换热器汽化段第二换热管,与高温渣粒换热后变为饱和水汽混合物,再通过管路返流入汽包,实现汽水分离;汽包中的饱和水蒸气在压差作用下流入间壁式换热器过热段第一换热管,与所述渣粒换热形成过热蒸汽,再通过管路经缓冲汽罐连接至蒸汽管网;优选地,当渣流量低于设定值时,关闭过热段的蒸汽管路。Preferably, in step b), saturated water from the steam drum enters the second heat exchange tube of the vaporization section of the partition wall heat exchanger, exchanges heat with the high-temperature slag particles to become a saturated water-vapor mixture, and then flows back into the steam drum through the pipeline to achieve steam-water separation; the saturated water vapor in the steam drum flows into the first heat exchange tube of the superheating section of the partition wall heat exchanger under the action of the pressure difference, exchanges heat with the slag particles to form superheated steam, and then is connected to the steam network through the pipeline via the buffer steam tank; preferably, when the slag flow rate is lower than the set value, the steam pipeline of the superheating section is closed.
优选地,在步骤b)之前,渣粒先进入高温储罐中暂存,之后再进入间壁式换热器,渣粒在高温储罐中暂存期间,高温储罐中产生的热空气经除尘器除尘后送至余热回收设备换热;优选的,采用多个高温储罐并联布置。Preferably, before step b), the slag particles are first temporarily stored in a high-temperature storage tank and then enter the partition heat exchanger. During the temporary storage of the slag particles in the high-temperature storage tank, the hot air generated in the high-temperature storage tank is dedusted by a dust collector and then sent to the waste heat recovery equipment for heat exchange; preferably, a plurality of high-temperature storage tanks are arranged in parallel.
本发明的优点在于:The advantages of the present invention are:
1.本发明可以进行大规模的高温渣粒余热回收,而且采用的热量回收介质主要是水,水在汽化时,会吸收大量的汽化潜热,并且水与金属管壁之间的对流换热、沸腾换热的换热系数非常高(热流密度在105W/m2的数量级),提高了余热回收效率。
1. The present invention can carry out large-scale waste heat recovery of high-temperature slag particles, and the heat recovery medium used is mainly water. When water vaporizes, it will absorb a large amount of latent heat of vaporization, and the heat transfer coefficient of convection heat transfer and boiling heat transfer between water and the metal pipe wall is very high (heat flux density is on the order of 105W/ m2 ), which improves the waste heat recovery efficiency.
2.本发明通过高温渣粒、换热管组、冷却介质(水)之间的直接换热,避免了中间传热介质的热损失。高温渣粒在换热管外的流动和换热,将热量传递给换热管内部的水或水蒸汽,并最终产生过热蒸汽。同时,冷水或饱和水可以进一步利用剩余的余热,从而实现高温渣粒余热的极限回收。2. The present invention avoids heat loss of the intermediate heat transfer medium through direct heat exchange between high-temperature slag particles, heat exchange tube groups, and cooling medium (water). The high-temperature slag particles flow and exchange heat outside the heat exchange tubes, transferring heat to the water or water vapor inside the heat exchange tubes, and eventually generating superheated steam. At the same time, cold water or saturated water can further utilize the remaining waste heat, thereby realizing the ultimate recovery of the waste heat of high-temperature slag particles.
图1为本发明一实施例的渣粒余热回收系统的流程示意图。FIG1 is a schematic diagram of a flow chart of a slag waste heat recovery system according to an embodiment of the present invention.
图2为本发明另一实施例的渣粒余热回收系统的流程示意图。FIG. 2 is a schematic flow diagram of a slag waste heat recovery system according to another embodiment of the present invention.
图3为本发明又一实施例的渣粒余热回收系统的流程示意图。FIG3 is a schematic diagram of a flow chart of a slag waste heat recovery system according to another embodiment of the present invention.
图4为本发明一实施例换热器的内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of a heat exchanger according to an embodiment of the present invention.
图5为本发明一修改的实施例的渣粒余热回收系统的流程示意图。FIG5 is a schematic flow diagram of a slag waste heat recovery system according to a modified embodiment of the present invention.
图6为本发明另一修改的实施例的渣粒余热回收系统的流程示意图。FIG6 is a schematic flow diagram of a slag waste heat recovery system according to another modified embodiment of the present invention.
图7为本发明的高温储罐的结构示意图。FIG. 7 is a schematic structural diagram of a high-temperature storage tank of the present invention.
图8为本发明另一粒化装置的结构及流程示意图。FIG8 is a schematic diagram of the structure and flow of another granulation device of the present invention.
图9为本发明又一粒化装置的结构及流程示意图。FIG. 9 is a schematic diagram of the structure and flow of another granulation device of the present invention.
图10为本发明一换热器的结构示意图。FIG. 10 is a schematic structural diagram of a heat exchanger according to the present invention.
图11为本发明一换热器的剖面结构示意图。FIG. 11 is a schematic cross-sectional view of a heat exchanger according to the present invention.
图12为本发明的缓存罐滚筒的结构示意图。FIG. 12 is a schematic diagram of the structure of the buffer tank drum of the present invention.
图13为本发明的缓存罐滚筒的剖面结构示意图。FIG. 13 is a schematic diagram of the cross-sectional structure of the buffer tank drum of the present invention.
图14为本发明另一换热器的结构示意图。FIG. 14 is a schematic diagram of the structure of another heat exchanger of the present invention.
图15为图14的A-A剖视放大示意图。Figure 15 is an enlarged schematic diagram of the A-A section of Figure 14.
图16为本发明另一换热器的滚筒筒体的剖视图。FIG. 16 is a cross-sectional view of a drum body of another heat exchanger of the present invention.
图17为图16的侧视图。FIG. 17 is a side view of FIG. 16 .
图18为本发明另一换热器的进料装置的剖视图。FIG. 18 is a cross-sectional view of a feed device of another heat exchanger of the present invention.
图19为图1的B-B剖视放大示意图。Fig. 19 is an enlarged schematic diagram of the B-B section of Fig. 1 .
图20为本发明另一换热器的出料装置的剖视图。FIG. 20 is a cross-sectional view of a discharge device of another heat exchanger of the present invention.
图21为为图1的C-C剖视放大示意图。Figure 21 is an enlarged schematic diagram of the C-C section of Figure 1.
图22为本发明另一换热器的导料螺旋板的立体图。FIG. 22 is a three-dimensional view of a material guide spiral plate of another heat exchanger of the present invention.
图23为本发明再一实施例的渣粒余热回收系统的流程示意图。FIG. 23 is a schematic flow chart of a slag waste heat recovery system according to yet another embodiment of the present invention.
图24为本发明再一实施例的换热器的结构示意图。
FIG. 24 is a schematic structural diagram of a heat exchanger according to yet another embodiment of the present invention.
图25为本发明再一实施例的换热器的换热筒的结构示意图。FIG. 25 is a schematic diagram of the structure of a heat exchange tube of a heat exchanger according to yet another embodiment of the present invention.
图26为本发明再一实施例的过热器的结构示意图。FIG. 26 is a schematic structural diagram of a superheater according to yet another embodiment of the present invention.
现在将详细参考本发明的实施方式,其一个或多个示例在附图中示出。详细描述使用数字和字母名称来指代图中的特征。附图和描述中相似或相似的标号已用于指代本发明的相似或相似部分。Reference will now be made in detail to embodiments of the present invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar reference numerals in the drawings and description have been used to refer to like or similar parts of the present invention.
在此以及整个说明书和权利要求中,各个特征的限定可以被组合和互换,除非上下文另有说明。例如,本文公开的所有范围都包括各个部件和设备,只要这些部件和设备的功能相同,即表明其可互相替换。In this and the entire specification and claims, the limitations of various features can be combined and interchanged, unless the context indicates otherwise. For example, all scopes disclosed herein include various components and devices, as long as the functions of these components and devices are the same, it is indicated that they can be replaced with each other.
实施例1Example 1
参见图1,其示出了一种间壁式高温固态渣粒余热回收系统:See Figure 1, which shows a partition-type high-temperature solid slag waste heat recovery system:
粒化装置11,为气淬粒化装置,其包括,The granulation device 11 is a gas quenching granulation device, which includes:
粒化室111,箱体结构,顶部设渣流进口1111,渣流进口1111上方设渣溜槽1100;粒化室111底部设高温渣出口1112;The granulation chamber 111 is a box structure, with a slag flow inlet 1111 at the top, and a slag chute 1100 above the slag flow inlet 1111; a high-temperature slag outlet 1112 is provided at the bottom of the granulation chamber 111;
高压喷嘴112,其为超音速喷嘴,设置于所述粒化室111一侧壁上部,高压喷嘴112出口对应自渣流进口1111进入的高温熔渣1200;优选的,高压喷嘴112接空气压缩机113、空气处理器114、风机115;粒化室111另一侧壁上部设出风口1113及除尘器119和风机120;更优选,高压喷嘴112为拉瓦尔喷嘴;所述除尘器119为旋风除尘器或布袋除尘器;The high-pressure nozzle 112 is a supersonic nozzle, which is arranged on the upper part of one side wall of the granulation chamber 111, and the outlet of the high-pressure nozzle 112 corresponds to the high-temperature molten slag 1200 entering from the slag flow inlet 1111; preferably, the high-pressure nozzle 112 is connected to the air compressor 113, the air processor 114, and the fan 115; the upper part of the other side wall of the granulation chamber 111 is provided with an air outlet 1113, a dust collector 119, and a fan 120; more preferably, the high-pressure nozzle 112 is a Laval nozzle; the dust collector 119 is a cyclone dust collector or a bag dust collector;
间壁式换热器12,包括筒体121,其为金属管壳式结构,其两端设冷却介质进口1211及冷却介质出口1212,冷却介质进口1211及冷却介质出口1212分别连接余热回收设备;优选的,冷却介质出口1212侧设冷却介质分流装置1215;其近冷却介质出口1212侧的筒体侧壁设进料口1213,并通过输送管道连接粒化装置11的高温渣出口1112;间壁式换热器12冷却介质进口1211侧的筒体121侧壁设低温渣出口1214;间壁式换热器12内设螺旋板122,螺旋板122上若干相互连通的通孔,通孔内插置若干换热管组123;优选的,所述筒体出口侧的外表面沿周向焊有刮料板;The partition wall heat exchanger 12 comprises a cylinder 121, which is a metal shell and tube structure, with a cooling medium inlet 1211 and a cooling medium outlet 1212 at both ends, and the cooling medium inlet 1211 and the cooling medium outlet 1212 are respectively connected to the waste heat recovery equipment; preferably, a cooling medium diversion device 1215 is provided on the side of the cooling medium outlet 1212; a feed port 1213 is provided on the side wall of the cylinder near the cooling medium outlet 1212, and is connected to the high-temperature slag outlet 1112 of the granulating device 11 through a conveying pipeline; a low-temperature slag outlet 1214 is provided on the side wall of the cylinder 121 on the cooling medium inlet 1211 of the partition wall heat exchanger 12; a spiral plate 122 is provided inside the partition wall heat exchanger 12, and a plurality of through holes on the spiral plate 122 are connected to each other, and a plurality of heat exchange tube groups 123 are inserted in the through holes; preferably, a scraper plate is welded on the outer surface of the outlet side of the cylinder along the circumferential direction;
输料器125,设置于所述间壁式换热器12的低温渣出口1214下,优选的,输料器125为螺旋式输料器。
The feeder 125 is disposed under the low-temperature slag outlet 1214 of the partitioning heat exchanger 12. Preferably, the feeder 125 is a spiral feeder.
所述余热回收设备包括:The waste heat recovery equipment comprises:
汽包13,通过下降管及循环泵14连接至所述间壁式换热器12的冷却介质进口1211,间壁式换热器12的冷却介质出口1212通过管道连接汽包13汽水混合物入口,汽包13的饱和蒸汽管连接蒸汽管网;汽包13的给水管道经水泵116、水处理装置117、水泵116’连接至水箱118。The steam drum 13 is connected to the cooling medium inlet 1211 of the partitioning heat exchanger 12 through a downcomer and a circulating pump 14; the cooling medium outlet 1212 of the partitioning heat exchanger 12 is connected to the steam-water mixture inlet of the steam drum 13 through a pipeline; the saturated steam pipe of the steam drum 13 is connected to the steam network; the water supply pipeline of the steam drum 13 is connected to the water tank 118 via a water pump 116, a water treatment device 117, and a water pump 116'.
优选的,所述滚动床换热器12筒体121外壳采用水冷壁结构形式,包括筒体换热管套1216、芯轴换热管124及位于筒体121内部设置的螺旋板122及穿设于螺旋板122上的换热管组123。Preferably, the outer shell of the cylinder 121 of the rolling bed heat exchanger 12 adopts a water-cooled wall structure, including a cylinder heat exchange tube sleeve 1216, a core shaft heat exchange tube 124, a spiral plate 122 arranged inside the cylinder 121, and a heat exchange tube group 123 passing through the spiral plate 122.
实施例1的渣粒余热回收方法为:The slag waste heat recovery method of Example 1 is:
1)熔渣进入粒化装置进行熔渣粒化处理,获得渣粒,熔渣粒化过程的空气与熔渣接触换热后经除尘器、风机排出;1) The slag enters the granulation device for slag granulation treatment to obtain slag particles. The air in the slag granulation process contacts the slag for heat exchange and is discharged through the dust collector and fan;
2)所述渣粒进入间壁式换热器,在间壁式换热器中,所述渣粒与来自于汽包的水或水蒸气通过所述换热管组进行间接接触换热,水或水蒸气吸热后返回所述汽包和/或过热器及蒸发器换热;换热后的低温渣粒在螺旋板22的推动下落至输料器上,低温渣粒经输料器排出;2) The slag particles enter the partition-type heat exchanger, where the slag particles and water or water vapor from the steam drum are indirectly contacted and heat exchanged through the heat exchange tube group, and the water or water vapor absorbs heat and returns to the steam drum and/or superheater and evaporator for heat exchange; the low-temperature slag particles after heat exchange fall onto the feeder under the push of the spiral plate 22, and the low-temperature slag particles are discharged through the feeder;
实施例2Example 2
参见图2,其示出了一种间壁式高温固态渣粒余热回收系统的变化形式:See Figure 2, which shows a variation of a partition-type high-temperature solid slag waste heat recovery system:
粒化装置21,为气淬粒化装置,包括:The granulation device 21 is a gas quenching granulation device, comprising:
粒化室211,箱体结构,顶部设渣流进口2111,渣流进口2111上方设渣溜槽2100;粒化室211底部设高温渣出料口2112;The granulation chamber 211 is a box structure, with a slag flow inlet 2111 on the top, and a slag chute 2100 above the slag flow inlet 2111; a high-temperature slag discharge port 2112 is provided at the bottom of the granulation chamber 211;
高压喷嘴212,其为超音速喷嘴,设置于所述粒化室211一侧壁上部,高压喷嘴212出口对应自渣流进口进入的高温熔渣2200;粒化室211另一侧壁上部设出风口2113及除尘器213和风机214;优选的,高压喷嘴212接空气压缩机215、空气处理器216、风机214’;更优选,高压喷嘴212为拉瓦尔喷嘴。The high-pressure nozzle 212, which is a supersonic nozzle, is arranged on the upper part of one side wall of the granulation chamber 211, and the outlet of the high-pressure nozzle 212 corresponds to the high-temperature molten slag 2200 entering from the slag flow inlet; the upper part of the other side wall of the granulation chamber 211 is provided with an air outlet 2113, a dust collector 213 and a fan 214; preferably, the high-pressure nozzle 212 is connected to an air compressor 215, an air processor 216, and a fan 214'; more preferably, the high-pressure nozzle 212 is a Laval nozzle.
间壁式换热器22,包括,筒体221,其上端设渣粒进口2211及阀门,对应粒化装置1的高温渣出料口2112;筒体221一侧壁上部设出风口2212,另一侧壁下部设进风管道2213及风机2214;筒体221底部设渣粒出口2215
及阀门;筒体221内设换热管222,换热管222两端即进水端和出水端位于筒体221外,并通过管道连接至余热回收设备25;优选的,渣粒进口2211下的筒体221内上部设引导渣粒均匀流落的导流板223;更优选的,筒体221内下部设有布风装置224,优选的,布风装置224为布风板;The partition heat exchanger 22 comprises a cylinder 221, the upper end of which is provided with a slag inlet 2211 and a valve, corresponding to the high-temperature slag discharge port 2112 of the granulating device 1; an air outlet 2212 is provided at the upper part of one side wall of the cylinder 221, and an air inlet duct 2213 and a fan 2214 are provided at the lower part of the other side wall; a slag outlet 2215 is provided at the bottom of the cylinder 221 and valves; a heat exchange tube 222 is arranged in the cylinder 221, and the two ends of the heat exchange tube 222, namely the water inlet and the water outlet, are located outside the cylinder 221 and are connected to the waste heat recovery device 25 through a pipeline; preferably, a guide plate 223 for guiding the slag particles to flow evenly is arranged in the upper part of the cylinder 221 under the slag particle inlet 2211; more preferably, an air distribution device 224 is arranged in the lower part of the cylinder 221, and preferably, the air distribution device 224 is an air distribution plate;
输料器23,设置于筒体221渣粒出口2215下方;优选为螺旋式输料器或皮带输送机;The feeder 23 is disposed below the slag outlet 2215 of the cylinder 221; preferably, it is a screw feeder or a belt conveyor;
除尘器24,其进口端通过管道及阀门F1连接所述间壁式换热器22的筒体221出风口2212;除尘器24出口通过管道连接至所述余热回收设备25。The dust collector 24 has its inlet end connected to the air outlet 2212 of the cylinder 221 of the partition-type heat exchanger 22 through a pipeline and a valve F1; the outlet of the dust collector 24 is connected to the waste heat recovery device 25 through a pipeline.
优选的,所述余热回收设备25包括:Preferably, the waste heat recovery device 25 comprises:
过热器251及蒸发器252,设置于密闭容器253中,密闭容器253上设进气口2531并通过管道连接所述除尘器24出口;密闭容器25出口2532通过管道及风机254连接至空气净化器255;优选的,所述的蒸发器252、过热器251采用盘管结构;The superheater 251 and the evaporator 252 are arranged in a closed container 253. The closed container 253 is provided with an air inlet 2531 and connected to the outlet of the dust collector 24 through a pipeline; the outlet 2532 of the closed container 25 is connected to the air purifier 255 through a pipeline and a fan 254; preferably, the evaporator 252 and the superheater 251 adopt a coil structure;
汽包256,其进口通过管道连接所述换热管222出水口,汽包256的饱和蒸汽出口通过管道及阀门257连接至所述过热器251进口,过热器251出口管道接入蒸汽管网;汽包256的给水口通过管道及水泵257’连接蒸发器252出口,蒸发器252进口通过管道及水泵257”连接至水箱258;优选的,蒸发器252进口管路中设水处理装置259。The steam drum 256 has an inlet connected to the water outlet of the heat exchange tube 222 through a pipeline, and the saturated steam outlet of the steam drum 256 is connected to the inlet of the superheater 251 through a pipeline and a valve 257, and the outlet pipeline of the superheater 251 is connected to the steam network; the water supply port of the steam drum 256 is connected to the outlet of the evaporator 252 through a pipeline and a water pump 257', and the inlet of the evaporator 252 is connected to the water tank 258 through a pipeline and a water pump 257". Preferably, a water treatment device 259 is provided in the inlet pipeline of the evaporator 252.
实施例2的渣粒余热回收方法为:The slag waste heat recovery method of Example 2 is:
1)熔渣进入粒化装置进行熔渣粒化处理,获得渣粒,熔渣粒化过程的空气与熔渣接触换热后经除尘器、风机排出;1) The slag enters the granulation device for slag granulation treatment to obtain slag particles. The air in the slag granulation process contacts the slag for heat exchange and is discharged through the dust collector and fan;
2)所述渣粒进入间壁式换热器,在间壁式换热器中,所述渣粒与来自于汽包的水或水蒸气通过所述换热管组进行间接接触换热,水或水蒸气吸热后返回所述汽包和/或过热器及蒸发器换热;渣粒在所述间壁式换热器的导流板的作用下均匀下落,在下落过程中与设于间壁式换热器内下部的布风装置吹出的空气进行接触,与空气换热的同时延缓下落时间;2) The slag particles enter the partitioning heat exchanger, where the slag particles are indirectly contacted with water or water vapor from the steam drum through the heat exchange tube group for heat exchange, and the water or water vapor absorbs heat and then returns to the steam drum and/or superheater and evaporator for heat exchange; the slag particles fall evenly under the action of the guide plate of the partitioning heat exchanger, and during the falling process, they contact the air blown out by the air distribution device arranged at the lower part of the partitioning heat exchanger, and the falling time is delayed while the slag particles exchange heat with the air;
3)间壁式换热器中的给水由汽包提供,给水吸热后返回汽包;间壁式换热器来的热空气的热量转移到过热器中,最终水通过过热器转化为过热蒸汽,对外输出。
3) The feed water in the partition heat exchanger is provided by the steam drum, and the feed water returns to the steam drum after absorbing heat; the heat of the hot air from the partition heat exchanger is transferred to the superheater, and finally the water is converted into superheated steam through the superheater and output to the outside.
实施例3Example 3
参见图3,其示出了一种间壁式高温固态渣粒余热回收系统的又一种变化形式:Referring to FIG. 3 , it shows another variation of a partition-type high-temperature solid slag waste heat recovery system:
换热器31,为金属管壳式结构,其内上下分为过热段3101、汽化段3102;过热段3101、汽化段3102内分别设置第一换热管32、第二换热管33;The heat exchanger 31 is a metal shell and tube structure, which is divided into a superheating section 3101 and a vaporization section 3102 from top to bottom. The first heat exchange tube 32 and the second heat exchange tube 33 are respectively arranged in the superheating section 3101 and the vaporization section 3102.
汽包34,其上设进水口341、饱和蒸汽出口342、饱和水出口343、饱和汽水混合物入口344;其中,饱和蒸汽出口342通过管路连接至所述换热器31过热段3101内的第一换热管32的进口端,第一换热管32的出口端通过管路经缓冲汽罐35连接至蒸汽管网;饱和水出口343通过管路及循环泵36连接至所述换热器31汽化段3102内的第二换热管33的进口端,第二换热管33的出口端通过管路连接至汽包34的饱和汽水混合物入口344;The drum 34 is provided with a water inlet 341, a saturated steam outlet 342, a saturated water outlet 343, and a saturated steam-water mixture inlet 344; wherein the saturated steam outlet 342 is connected to the inlet end of the first heat exchange tube 32 in the superheating section 3101 of the heat exchanger 31 through a pipeline, and the outlet end of the first heat exchange tube 32 is connected to the steam network through a pipeline via a buffer steam tank 35; the saturated water outlet 343 is connected to the inlet end of the second heat exchange tube 33 in the vaporization section 3102 of the heat exchanger 31 through a pipeline and a circulating pump 36, and the outlet end of the second heat exchange tube 33 is connected to the saturated steam-water mixture inlet 344 of the drum 34 through a pipeline;
若干导流板37,竖直间隔设置于所述换热器31内,其上设供第一、第二换热管32、33穿过的通孔;A plurality of guide plates 37 are vertically spaced apart and arranged in the heat exchanger 31, and are provided with through holes for the first and second heat exchange tubes 32 and 33 to pass through;
装料布料器38,设置于所述换热器31顶部;A charging distributor 38 is provided on the top of the heat exchanger 31;
布料溜槽39,设置于所述换热器31内,位于装料布料器38下方;高温渣粒3100通过装料布料器38经布料溜槽39进入换热器31内;The material distribution chute 39 is arranged in the heat exchanger 31 and is located below the charging distributor 38; the high-temperature slag particles 3100 pass through the charging distributor 38 and enter the heat exchanger 31 through the material distribution chute 39;
出料器310,设置于换热器31底部出料口。The discharger 310 is disposed at the bottom discharge port of the heat exchanger 31 .
进一步参见图4,间壁式高温固态渣粒余热回收系统还包括:Further referring to FIG. 4 , the partition-type high-temperature solid slag waste heat recovery system also includes:
扰动杆3111,穿设于所述换热器31内第一换热管32、第二换热管33之间,其一端固定于一固定座3112,另一端伸出换热器31;扰动杆3111杆身上沿轴向间隔设置若干扰动臂3113,且,扰动臂3113轴线与扰动杆3111轴线成一角度,优选的,相邻扰动臂3113呈反对称安装;The disturbance rod 3111 is inserted between the first heat exchange tube 32 and the second heat exchange tube 33 in the heat exchanger 31, one end of which is fixed to a fixing seat 3112, and the other end extends out of the heat exchanger 31; disturbance arms 3113 are arranged at intervals along the axial direction on the body of the disturbance rod 3111, and the axis of the disturbance arm 3113 forms an angle with the axis of the disturbance rod 3111. Preferably, adjacent disturbance arms 3113 are installed in an anti-symmetrical manner;
驱动装置3114,其输出端联接所述扰动杆3111伸出换热器31的一端端部。The driving device 3114 has an output end connected to an end of the disturbance rod 3111 extending out of the heat exchanger 31 .
优选的,所述驱动装置3114为蜗杆蜗轮方式,其中,蜗轮同轴连接于所述扰动杆3111端部。Preferably, the driving device 3114 is in the form of a worm gear, wherein the worm gear is coaxially connected to the end of the disturbance rod 3111.
实施例3的渣粒余热回收方法为:
The slag waste heat recovery method of Example 3 is:
1)高温渣粒由装料布料器及布料溜槽均匀地撒布在换热器内顶部,形成水平料面,依靠重力向下流动;1) The high-temperature slag particles are evenly spread on the top of the heat exchanger by the charging distributor and the distribution chute to form a horizontal material surface, which flows downward by gravity;
2)饱和水在循环泵的驱动下从汽包流出进入换热器汽化段第二换热管,与高温渣粒换热后变为饱和汽水混合物,再通过管路返流入汽包,实现汽水分离;2) Driven by the circulating pump, saturated water flows out of the steam drum and enters the second heat exchange tube of the evaporation section of the heat exchanger. After heat exchange with the high-temperature slag particles, it becomes a saturated steam-water mixture, and then flows back into the steam drum through the pipeline to achieve steam-water separation;
3)汽包中的饱和汽在压差的作用下流入换热器过热段第一换热管,与高温渣粒换热形成过热蒸汽,再通过管路流入缓冲汽罐,最终进入蒸汽管网;3) The saturated steam in the drum flows into the first heat exchange tube of the superheating section of the heat exchanger under the action of the pressure difference, exchanges heat with the high-temperature slag particles to form superheated steam, then flows into the buffer steam tank through the pipeline, and finally enters the steam pipe network;
4)高温渣粒经与第一、第二换热管换热变为低温渣粒,运动到换热器底部出料口,通过出料器排出换热器。4) The high-temperature slag particles are transformed into low-temperature slag particles through heat exchange with the first and second heat exchange tubes, move to the discharge port at the bottom of the heat exchanger, and are discharged from the heat exchanger through the discharger.
优选的,当渣流量较少时,关闭过热段的蒸汽管路,转变为饱和蒸汽生产,确保汽化段的管路出口为汽水混合物。Preferably, when the slag flow rate is small, the steam pipeline of the superheating section is closed and switched to saturated steam production to ensure that the pipeline outlet of the vaporization section is a steam-water mixture.
实施例3主要分为三个循环:Example 3 is mainly divided into three cycles:
1、换热管路布置在换热器汽化段和过热段,饱和水在循环泵的驱动下,从汽包流出,进入汽化段,与高温渣粒换热后,变为饱和水、汽混合物,流入汽包,实现汽水分离。1. The heat exchange pipeline is arranged in the vaporization section and superheating section of the heat exchanger. Driven by the circulating pump, saturated water flows out of the steam drum and enters the vaporization section. After heat exchange with high-temperature slag particles, it becomes a saturated water and steam mixture and flows into the steam drum to achieve steam-water separation.
2、汽包中的饱和汽在压差的作用下,流入换热器过热段,与高温渣粒换热,形成过热蒸汽,流入缓冲汽罐,并最终进入蒸汽管网。2. Under the action of pressure difference, the saturated steam in the steam drum flows into the superheating section of the heat exchanger, exchanges heat with the high-temperature slag particles, forms superheated steam, flows into the buffer steam tank, and finally enters the steam pipeline network.
3、高温渣粒运抵装料布料器,通过布料溜槽均匀地撒布在换热器内顶部,形成水平料面。高温渣粒在换热器内部依靠重力向下流动,换热管和导流板对渣粒的流动起到约束作用,避免渣粒在宏观范围内发生偏流。当渣粒运动到换热器底部,通过出料器排出换热器,低温渣粒进入下一个处理环节。3. The high-temperature slag particles are transported to the loading distributor and evenly spread on the top of the heat exchanger through the distribution chute to form a horizontal material surface. The high-temperature slag particles flow downward inside the heat exchanger by gravity. The heat exchange tubes and guide plates constrain the flow of the slag particles to prevent the slag particles from drifting in a macroscopic range. When the slag particles move to the bottom of the heat exchanger, they are discharged from the heat exchanger through the discharger, and the low-temperature slag particles enter the next processing link.
工作时,装置应确保换热器汽化段的管路出口为水、汽混合物;装置布料应确保料面平整,各个导流板之间的料面不出现料面高差;出料器应能够控制渣料的流量。When working, the device should ensure that the outlet of the pipeline of the vaporization section of the heat exchanger is a mixture of water and steam; the material distribution of the device should ensure that the material surface is flat and there is no height difference between the material surfaces of each guide plate; the discharger should be able to control the flow rate of the slag material.
实施例4Example 4
参见图5和图7,实施例4在实施例1的基础上,进一步包含:Referring to FIG. 5 and FIG. 7 , Example 4, based on Example 1, further comprises:
至少一个高温储罐55,设置于所述粒化装置111与间壁式换热器52
之间;高温储罐55顶部设连通粒化装置111高温渣出口1112的进料口551及进口闸门;高温储罐55底部设与所述间壁式换热器52筒体521的进料口5213连通的出口552及出口闸门;高温储罐55一侧壁下部设进风口553及进风管道、风机554,相对的另一侧侧壁上部设出风口555,并通过管道及阀门连接至除尘器57;优选的,该管道中设温度检测装置56;优选的,高温储罐55内下部设连接进风管道的布风装置556,本实施例中,该布风装置556为布风板;更优选的,所述高温储罐55侧壁由内向外设过滤网5501、保温材料5502、外壳5503;At least one high temperature storage tank 55 is provided between the granulation device 111 and the partition wall heat exchanger 52 The top of the high-temperature storage tank 55 is provided with a feed port 551 and an inlet gate connected to the high-temperature slag outlet 1112 of the granulating device 111; the bottom of the high-temperature storage tank 55 is provided with an outlet 552 and an outlet gate connected to the feed port 5213 of the cylinder 521 of the partition-type heat exchanger 52; an air inlet 553, an air inlet duct, and a fan 554 are provided at the lower part of one side wall of the high-temperature storage tank 55, and an air outlet 555 is provided at the upper part of the other side wall opposite to the other side wall, and is connected to the dust collector 57 through a pipe and a valve; preferably, a temperature detection device 56 is provided in the pipe; preferably, an air distribution device 556 connected to the air inlet duct is provided at the lower part of the high-temperature storage tank 55. In this embodiment, the air distribution device 556 is an air distribution plate; more preferably, the side wall of the high-temperature storage tank 55 is provided with a filter screen 5501, a heat-insulating material 5502, and a shell 5503 from the inside to the outside;
所述余热回收设备,包括:The waste heat recovery device comprises:
汽包53,通过下降管及循环泵54连接至所述间壁式换热器52的冷却介质进口5211,间壁式换热器2的冷却介质出口5212通过管道循环泵54’连接汽包53的汽水混合物入口;The steam drum 53 is connected to the cooling medium inlet 5211 of the partitioning heat exchanger 52 through a downcomer and a circulation pump 54, and the cooling medium outlet 5212 of the partitioning heat exchanger 2 is connected to the steam-water mixture inlet of the steam drum 53 through a pipeline circulation pump 54';
过热器58及蒸发器59,设置于一密闭容器510中,密闭容器510设进口51001及出口51002,该进口端通过管道连接所述除尘器57的出口管道;密闭容器510的出口端通过管道连接风机520’及空气净化器531;汽包53的饱和蒸汽管经饱和蒸汽阀门533连接过热器58的进口端,过热器58出口管道接入蒸汽管网;蒸发器59进口管路接水处理装置517、水泵516至水箱518,蒸发器59出口管道设水泵532并接入所述汽包53的给水管路。The superheater 58 and the evaporator 59 are arranged in a closed container 510. The closed container 510 is provided with an inlet 51001 and an outlet 51002. The inlet end is connected to the outlet pipe of the dust collector 57 through a pipeline; the outlet end of the closed container 510 is connected to the fan 520' and the air purifier 531 through a pipeline; the saturated steam pipe of the steam drum 53 is connected to the inlet end of the superheater 58 through the saturated steam valve 533, and the outlet pipe of the superheater 58 is connected to the steam network; the inlet pipe of the evaporator 59 is connected to the water treatment device 517 and the water pump 516 to the water tank 518, and the outlet pipe of the evaporator 59 is provided with a water pump 532 and connected to the water supply pipe of the steam drum 53.
渣粒先进入高温储罐中暂存,之后再进入间壁式换热器,渣粒在高温储罐中暂存期间,高温储罐中产生的热空气经除尘器除尘后送至余热回收设备换热;优选的,采用多个高温储罐并联布置。The slag particles are first temporarily stored in a high-temperature storage tank and then enter a partition heat exchanger. During the temporary storage of the slag particles in the high-temperature storage tank, the hot air generated in the high-temperature storage tank is dedusted by a dust collector and then sent to the waste heat recovery equipment for heat exchange; preferably, multiple high-temperature storage tanks are arranged in parallel.
实施例5Example 5
参见图6和图7,实施例5在实施例2的基础上,进一步包括:Referring to FIG. 6 and FIG. 7 , Example 5, based on Example 2, further includes:
至少一个高温储罐66,设置于所述粒化装置211与间壁式换热器22之间。At least one high-temperature storage tank 66 is disposed between the granulation device 211 and the partitioning heat exchanger 22 .
所述高温储罐66顶部设连通粒化室211底部出料口的进料口551及进口闸门;高温储罐66底部设与所述间壁式换热器22筒体221渣粒进口2211连通的出口552及出口闸门;高温储罐66一侧壁下部设进风口553
及进风管道、风机554,相对的另一侧侧壁上部设出风口555,并通过管道连接至除尘器24的进口管路;优选的,该管道中设温度检测装置67;高温储罐66内下部设连接进风管道的布风装置556,该布风装置556优选为布风板,并连通风机;更优选的,所述高温储罐66侧壁由内向外设过滤网5501、保温材料5502、外壳5503。The top of the high temperature storage tank 66 is provided with a feed port 551 and an inlet gate connected to the discharge port at the bottom of the granulation chamber 211; the bottom of the high temperature storage tank 66 is provided with an outlet 552 and an outlet gate connected to the slag inlet 2211 of the cylinder 221 of the partition heat exchanger 22; the lower part of one side wall of the high temperature storage tank 66 is provided with an air inlet 553 and an air inlet duct, a fan 554, and an air outlet 555 is arranged on the upper part of the other side wall opposite to it, and is connected to the inlet pipeline of the dust collector 24 through a pipeline; preferably, a temperature detection device 67 is arranged in the pipeline; an air distribution device 556 connected to the air inlet duct is arranged at the lower part of the high-temperature storage tank 66, and the air distribution device 556 is preferably an air distribution plate, and is connected to the fan; more preferably, the side wall of the high-temperature storage tank 66 is provided with a filter screen 5501, a heat-insulating material 5502, and an outer shell 5503 from the inside to the outside.
渣粒先进入高温储罐中暂存,之后再进入间壁式换热器,渣粒在高温储罐中暂存期间,高温储罐中产生的热空气经除尘器除尘后送至余热回收设备换热;优选的,采用多个高温储罐并联布置。The slag particles are first temporarily stored in a high-temperature storage tank and then enter a partition heat exchanger. During the temporary storage of the slag particles in the high-temperature storage tank, the hot air generated in the high-temperature storage tank is dedusted by a dust collector and then sent to the waste heat recovery equipment for heat exchange; preferably, multiple high-temperature storage tanks are arranged in parallel.
实施例6Example 6
参见图8,其示出了作为粒化装置的另一种实施方式的气水粒化装置,可以代替前述实施例中的气淬粒化装置,气水粒化装置包括:Referring to FIG8 , it shows an air-water granulation device as another embodiment of the granulation device, which can replace the gas quenching granulation device in the above-mentioned embodiment. The air-water granulation device includes:
箱体结构的粒化室611,顶部设渣流进口6111,渣流进口6111上方设渣溜槽6100;粒化室611底部设渣流出口6112;The granulating chamber 611 of the box structure has a slag flow inlet 6111 at the top, a slag chute 6100 above the slag flow inlet 6111; and a slag flow outlet 6112 at the bottom of the granulating chamber 611;
高压喷嘴612,为雾化喷嘴或气液双流体喷嘴,设置于所述粒化室611上部侧壁,高压喷嘴612出口对应自渣流进口6111进入的高温熔渣6200;所述高压喷嘴612连接气水混合器629,该气水混合器629分别接入压缩空气管道及空气流量控制阀6291和输水管道及水流量控制阀6292;粒化室611另一侧壁上部设气水出口6114及过滤器626、气水分离装置627、风机628。The high-pressure nozzle 612 is an atomizing nozzle or a gas-liquid dual-fluid nozzle, which is arranged on the upper side wall of the granulation chamber 611. The outlet of the high-pressure nozzle 612 corresponds to the high-temperature molten slag 6200 entering from the slag flow inlet 6111; the high-pressure nozzle 612 is connected to the gas-water mixer 629, and the gas-water mixer 629 is respectively connected to the compressed air pipeline and the air flow control valve 6291 and the water pipeline and the water flow control valve 6292; the upper part of the other side wall of the granulation chamber 611 is provided with a gas-water outlet 6114 and a filter 626, a gas-water separation device 627, and a fan 628.
实施例7Example 7
参见图9,其示出了作为粒化装置的又一种实施方式的转杯粒化装置,可以代替前述实施例中的气淬粒化装置,转杯粒化装置包括:Referring to FIG. 9 , it shows a rotary cup granulation device as another embodiment of the granulation device, which can replace the gas quenching granulation device in the above-mentioned embodiment. The rotary cup granulation device includes:
箱体结构的粒化室711,其顶部设渣流进口7111,其底部设渣流出口7112;粒化室711的侧壁下部设进风口7115、7115’、进风管道及风机734、734’,粒化室711另一侧壁上部设出风口7113、出风管道及除尘器719和风机720;The granulating chamber 711 of the box structure has a slag flow inlet 7111 at the top and a slag flow outlet 7112 at the bottom; the lower part of the side wall of the granulating chamber 711 is provided with air inlets 7115, 7115', air inlet ducts and fans 734, 734'; the upper part of the other side wall of the granulating chamber 711 is provided with an air outlet 7113, an air outlet duct, a dust collector 719 and a fan 720;
旋转电机735,竖直设置于所述粒化室711内中心部;A rotating motor 735 is vertically arranged in the center of the granulating chamber 711;
转杯736,设置于所述旋转电机735的输出端。
The rotating cup 736 is disposed at the output end of the rotating motor 735 .
实施例8Example 8
参见图10和图11,其进一步示出了实施例2中的间壁式换热器22的结构,包括:Referring to FIG. 10 and FIG. 11 , the structure of the partition wall heat exchanger 22 in Embodiment 2 is further shown, including:
滚筒筒体81,其两端设置冷却介质进口8101、冷却介质出口8102,并分别通过旋转接头连接外部管路;所述滚筒筒体81的侧壁近冷却介质出口8102处设高温渣粒进料口及进料管路8103,所述滚筒筒体81的侧壁近冷却介质进口8101处设低温渣粒出料口及出料管路8104;所述滚筒筒体81采用向冷却介质出口侧向下倾斜安装,确保高温渣粒在滚筒筒体81内部从进料端移动到出料端;The drum body 81 is provided with a cooling medium inlet 8101 and a cooling medium outlet 8102 at both ends thereof, and are respectively connected to external pipelines through a rotary joint; a high-temperature slag feed port and a feed pipeline 8103 are provided near the cooling medium outlet 8102 on the side wall of the drum body 81, and a low-temperature slag discharge port and a discharge pipeline 8104 are provided near the cooling medium inlet 8101 on the side wall of the drum body 81; the drum body 81 is installed in a downward tilt toward the cooling medium outlet side to ensure that the high-temperature slag moves from the feed end to the discharge end inside the drum body 81;
若干扬料板82,该扬料板82呈L形,其一端沿滚筒筒体81内壁周向间隔竖直设置于滚筒筒体81内壁;A plurality of lifting plates 82, each of which is L-shaped, and one end of each lifting plate 82 is vertically arranged on the inner wall of the drum body 81 at intervals along the circumferential direction of the inner wall of the drum body 81;
若干换热管83,分别设置于所述滚筒筒体81中央、滚筒筒体81内壁及扬料板82内侧;A plurality of heat exchange tubes 83 are respectively arranged at the center of the drum body 81, the inner wall of the drum body 81 and the inner side of the lifting plate 82;
驱动装置(图中未示),其包括设置于滚筒筒体81外部的齿环、驱动电机及相应的支撑结构。The driving device (not shown) includes a gear ring arranged outside the drum body 81, a driving motor and a corresponding supporting structure.
优选的,所述滚筒筒体81由内筒811、外筒812及内筒811、外筒812之间的保温材料813组成。Preferably, the drum body 81 is composed of an inner cylinder 811 , an outer cylinder 812 , and a heat-insulating material 813 between the inner cylinder 811 and the outer cylinder 812 .
优选的,所述换热管83包括A型换热管组831、B型换热管组832;其中,A型换热管组831的外壁沿周向竖直设有翅片8311,形成翅片管;该A型换热管组831布置于滚筒筒体81中央,优选的,所述翅片8311为环肋、柱肋或板肋。B型换热管组832设置在所述扬料板82或所述滚筒筒体81的内壁上。Preferably, the heat exchange tube 83 includes an A-type heat exchange tube group 831 and a B-type heat exchange tube group 832; wherein, the outer wall of the A-type heat exchange tube group 831 is vertically provided with fins 8311 along the circumferential direction to form a finned tube; the A-type heat exchange tube group 831 is arranged in the center of the drum body 81, and preferably, the fins 8311 are ring ribs, column ribs or plate ribs. The B-type heat exchange tube group 832 is arranged on the lifting plate 82 or the inner wall of the drum body 81.
优选的,所述换热管83采用多个管程的方式在滚筒筒体内布置,管程数量为奇数;优选的,各换热管的管程阻力一致。Preferably, the heat exchange tube 83 is arranged in the drum body in a multi-tube pass manner, and the number of tube passes is an odd number; preferably, the tube pass resistance of each heat exchange tube is consistent.
实施例9Example 9
参见图12和图13,在实施例8的基础上,间壁式换热器22的高温渣粒进料口之前还可以进一步串联缓存罐滚筒91,包括:Referring to FIG. 12 and FIG. 13 , on the basis of Example 8, a buffer tank drum 91 may be further connected in series before the high-temperature slag particle feed port of the partitioning heat exchanger 22, including:
缓存罐滚筒91,其侧壁一侧设进料口及进料管路9101,另一侧设出
料口及出料管路9102;所述缓存罐滚筒91向出料口侧倾斜安装,确保高温渣粒在筒体内部从进料端移动到出料端;The buffer tank drum 91 has a feed port and a feed pipe 9101 on one side of its side wall and an outlet on the other side. The material port and discharge pipe 9102; the buffer tank drum 91 is installed tilted toward the discharge port to ensure that the high-temperature slag particles move from the feed end to the discharge end inside the cylinder;
若干第一扬料板92,该扬料板92呈L形,其一端沿缓存罐滚筒91筒体内壁周向间隔竖直设置于筒体内壁;A plurality of first material lifting plates 92, each of which is L-shaped, and one end of which is vertically arranged on the inner wall of the cylinder along the circumferential direction of the inner wall of the cylinder of the buffer tank drum 91 at intervals;
第一驱动装置(图中未示),其包括设置于缓存罐滚筒外壁的齿环、第一驱动电机及相应的支撑结构;A first driving device (not shown), which includes a gear ring disposed on the outer wall of the drum of the buffer tank, a first driving motor and a corresponding supporting structure;
实施例10Example 10
参见图14至图22,其进一步示出了实施例2中的间壁式换热器22的又一结构,包括:Referring to FIG. 14 to FIG. 22 , another structure of the partition wall heat exchanger 22 in Embodiment 2 is further shown, including:
滚筒筒体101,水平设置,其主要由筒体1011、导料螺旋板1012、换热管组1013组成;所述导料螺旋板1012焊接在筒体1011内壁上,导料螺旋板1012上设若干通孔10121;所述换热管组1013穿设于导料螺旋板1012上通孔,且在筒体1011内均匀设置;所述筒体1011外包覆保温层;The drum body 101 is horizontally arranged, and mainly consists of a drum body 1011, a material guiding spiral plate 1012, and a heat exchange tube group 1013; the material guiding spiral plate 1012 is welded on the inner wall of the drum body 1011, and a plurality of through holes 10121 are arranged on the material guiding spiral plate 1012; the heat exchange tube group 1013 is penetrated through the through holes on the material guiding spiral plate 1012, and is evenly arranged in the drum body 1011; the drum body 1011 is coated with a heat-insulating layer;
进料装置102、出料装置103,分别设置于所述滚筒筒体101两端;A feeding device 102 and a discharging device 103 are respectively arranged at two ends of the drum body 101;
托轮装置104,设置于所述滚筒筒体101的近出料装置端的滚筒筒体底部;The supporting wheel device 104 is arranged at the bottom of the drum body 101 near the discharge device end;
挡轮装置105,设置于所述滚筒筒体101的近进料装置端的滚筒筒体底部;The wheel blocking device 105 is arranged at the bottom of the drum body 101 near the feeding device end;
传动装置106,设置于所述托轮装置104处;所述滚筒筒体101由托轮装置104和挡轮装置105支撑,在传动装置106驱动下可作连续回转运动。The transmission device 106 is arranged at the supporting roller device 104 ; the drum body 101 is supported by the supporting roller device 104 and the blocking wheel device 105 , and can perform continuous rotational motion under the drive of the transmission device 106 .
换热管组均匀设置于所述筒体内。The heat exchange tube groups are evenly arranged in the cylinder.
优选的,所述滚筒筒体101的筒体1011由三段组成,分别采用耐热不锈钢、不锈钢和合金钢制作,依次形成高温段、中温段、低温段。Preferably, the body 1011 of the drum body 101 consists of three sections, which are made of heat-resistant stainless steel, stainless steel and alloy steel respectively, forming a high-temperature section, a medium-temperature section and a low-temperature section in sequence.
优选的,所述传动装置106由相互自锁的主传动系统和辅助传动系统组成,其中主传动系统的主电机采用变频调速电机。Preferably, the transmission device 106 is composed of a main transmission system and an auxiliary transmission system which are self-locking with each other, wherein the main motor of the main transmission system is a variable frequency speed regulating motor.
参见图18、图19,本发明所述进料装置102包括:Referring to FIG. 18 and FIG. 19 , the feeding device 102 of the present invention includes:
第一固定座1021,其上部设第一连接管体10211,所述滚筒筒体101筒体1011一端插装在所述第一固定座1021第一连接管体10211一端内,
且两者之间间隙配合并通过密封装置1024密封连接;管体10211顶部设进料口102111,并设置下料接管10212;优选的,所述滚筒筒体1011伸入第一固定座1021第一连接管体10211内与下料接管10212中心线的距离L为下料接管10212入口半径的二分之一;The first fixing seat 1021 has a first connecting tube 10211 disposed on its upper portion, and one end of the drum body 101 is inserted into one end of the first connecting tube 10211 of the first fixing seat 1021. The gap between the two is matched and sealed by a sealing device 1024; a feed port 102111 is provided at the top of the tube body 10211, and a feed pipe 10212 is provided; preferably, the distance L between the drum body 1011 extending into the first connecting tube body 10211 of the first fixing seat 1021 and the center line of the feed pipe 10212 is half of the inlet radius of the feed pipe 10212;
第一堵板1022,插装于所述第一固定座1021第一连接管体10211另一端内,且两者之间间隙配合并通过密封装置1024’密封连接;第一堵板1022上设若干供所述换热管组1013穿设的固定孔10221,所述换热管组1013的一端焊接连接于第一堵板1022上;优选的,第一堵板1022中央设人孔10222;The first blocking plate 1022 is inserted into the other end of the first connecting pipe body 10211 of the first fixing seat 1021, and the gap between the two is matched and sealed by a sealing device 1024'; the first blocking plate 1022 is provided with a plurality of fixing holes 10221 for the heat exchange tube group 1013 to pass through, and one end of the heat exchange tube group 1013 is welded to the first blocking plate 1022; preferably, a manhole 10222 is provided in the center of the first blocking plate 1022;
第一旋转接管1023,通过法兰与所述第一堵板1022固定连接。The first rotating pipe 1023 is fixedly connected to the first blocking plate 1022 via a flange.
参见图20、图21,本发明所述出料装置103包括:Referring to FIG. 20 and FIG. 21 , the discharging device 103 of the present invention comprises:
第二固定座1031,其上部设第二连接管体10311,所述滚筒筒体101筒体1011另一端插装在所述第二固定座1031第二连接管体10311一端内,且两者之间间隙配合并通过密封装置1035密封连接;第二连接管体10311顶部设排烟口103111,并设置烟气接管10312;第二连接管体10311中部或下部一侧设排料口103112及相应的排料管10313,优选的,该排料管10313沿第二连接管体10311圆周部分切向设置;A second fixed seat 1031 is provided with a second connecting tube body 10311 on its upper part, and the other end of the drum body 101 is inserted into one end of the second connecting tube body 10311 of the second fixed seat 1031, and the two are gap-matched and sealed and connected through a sealing device 1035; a smoke exhaust port 103111 is provided on the top of the second connecting tube body 10311, and a smoke pipe 10312 is provided; a discharge port 103112 and a corresponding discharge pipe 10313 are provided on one side of the middle or lower part of the second connecting tube body 10311, and preferably, the discharge pipe 10313 is tangentially arranged along the circumference of the second connecting tube body 10311;
第二堵板1032,插装于所述第二固定座1031第二连接管体10311另一端内,且两者之间间隙配合并通过密封装置1035’密封连接;第二堵板1032上设若干供所述换热管组1013穿设的固定孔10321,所述换热管组1013的另一端焊接连接于第二堵板1032上;优选的,第二堵板1032中央设人孔10322;The second blocking plate 1032 is inserted into the other end of the second connecting pipe body 10311 of the second fixing seat 1031, and the two are gap-matched and sealed and connected through a sealing device 1035'; the second blocking plate 1032 is provided with a plurality of fixing holes 10321 for the heat exchange tube group 1013 to pass through, and the other end of the heat exchange tube group 1013 is welded and connected to the second blocking plate 1032; preferably, a manhole 10322 is provided in the center of the second blocking plate 1032;
第二旋转接管1033,通过法兰与所述第二堵板1032固定连接;A second rotating pipe 1033 is fixedly connected to the second blocking plate 1032 via a flange;
若干块抄板1034,沿滚筒筒体1011内壁圆周均匀设置于位于第二连接管体10311内的滚筒筒体1011;优选的,抄板1034与滚筒筒体101圆周切向的夹角为40~50°;抄板1034一端与滚筒筒体101焊接连接,另一端与第二堵板1032焊接连接。A plurality of lifting plates 1034 are evenly arranged on the drum body 1011 located in the second connecting tube body 10311 along the circumference of the inner wall of the drum body 1011; preferably, the angle between the lifting plates 1034 and the tangent direction of the drum body 101 is 40-50°; one end of the lifting plates 1034 is welded to the drum body 101, and the other end is welded to the second blocking plate 1032.
优选的,所述导料螺旋板探出滚筒筒体外的长度为100~200mm。Preferably, the length of the material guiding spiral plate protruding out of the drum body is 100 to 200 mm.
优选的,所述滚筒筒体伸入第二连接管体内,其端部与第二堵板32
之间的距离为500~800mm。Preferably, the drum body extends into the second connecting tube body, and its end is connected to the second blocking plate 32 The distance between them is 500~800mm.
工作时,水平设置的滚筒筒体由托轮装置和挡轮装置支撑,在传动装置的主传动系统驱动下可作连续回转运动,滚筒筒体转动带动导料螺旋板32转动,导料螺旋板驱动高温固体颗粒在滚筒筒体内、换热管外的缝隙从右向左移动;换热介质在换热管内从左向右流动,可满足高温固体颗粒与换热介质不接触,即间接传热、换热的需要。During operation, the horizontally arranged drum body is supported by the supporting wheel device and the blocking wheel device, and can make continuous rotary motion under the drive of the main transmission system of the transmission device. The rotation of the drum body drives the material guide spiral plate 32 to rotate, and the material guide spiral plate drives the high-temperature solid particles to move from right to left in the gap between the drum body and the outside of the heat exchange tube; the heat exchange medium flows from left to right in the heat exchange tube, which can meet the need of indirect heat transfer and heat exchange without contact between the high-temperature solid particles and the heat exchange medium.
传动装置的主传动系统和辅助传动系统是相互自锁的,即当主传动系统启动时辅助传动系统不能启动,反之亦然;工作时主传动系统开启,辅助传动系统不能开启;当滚筒筒体处于维修或主电机断电时,才启动辅助传动系统。The main transmission system and auxiliary transmission system of the transmission device are self-locking with each other, that is, when the main transmission system is started, the auxiliary transmission system cannot be started, and vice versa; when working, the main transmission system is turned on and the auxiliary transmission system cannot be turned on; the auxiliary transmission system is started only when the drum body is under maintenance or the main motor is powered off.
实施例11Embodiment 11
参见图23至图26,其进一步示出了本发明的又一间壁式高温固态渣粒余热回收系统,包括:Referring to FIG. 23 to FIG. 26 , another partition-type high-temperature solid slag waste heat recovery system of the present invention is further shown, comprising:
换热器1110,包括:The heat exchanger 1110 includes:
换热筒11101,其两端设进料箱11102、出料箱11103及相应的进料口111021、排料口111031、排烟口111032;Heat exchange cylinder 11101, with feed box 11102, discharge box 11103 and corresponding feed port 111021, discharge port 111031 and smoke exhaust port 111032 at both ends;
进水集箱11104、汽水集箱11105,分别设置于所述换热筒11101的出料箱11103、进料箱11102的端部;The water inlet header 11104 and the steam-water header 11105 are respectively arranged at the ends of the discharge box 11103 and the feed box 11102 of the heat exchange cylinder 11101;
进水旋转接头11106、出汽旋转接头11107,分别设置于所述换热筒11101上进水集箱11104、汽水集箱11105外侧端;The water inlet rotary joint 11106 and the steam outlet rotary joint 11107 are respectively arranged on the outer ends of the water inlet header 11104 and the steam-water header 11105 on the heat exchange cylinder 11101;
两托挡轮装置11108,设置于所述换热筒11101的两侧;Two supporting and blocking wheel devices 11108 are arranged on both sides of the heat exchange cylinder 11101;
回转驱动装置11109,设置于所述换热筒11101的筒体中部下方;The rotary drive device 11109 is arranged below the middle of the heat exchange cylinder 11101;
汽包1120,其设上升管11201、下降管11202、出汽管11203、放散管11204、安全阀11205、压力表11206、水位计11207、汽包排污管11208、紧急放水管11209、进水管11210;The steam drum 1120 is provided with an ascending pipe 11201, a descending pipe 11202, a steam outlet pipe 11203, a vent pipe 11204, a safety valve 11205, a pressure gauge 11206, a water level gauge 11207, a steam drum drain pipe 11208, an emergency drain pipe 11209, and a water inlet pipe 11210;
汽包1120通过上升管11201连通所述换热器1110的出汽旋转接头11107,并通过下降管11202与所述换热器1110的进水旋转接头11106连通;换热器1110与汽包1120形成密闭循环系统;下降管11202并联增压管11211,增压管11211上设置增压泵1130,通过增压泵1130为汽水循
环流动提供辅助动力;The steam drum 1120 is connected to the steam outlet rotary joint 11107 of the heat exchanger 1110 through the ascending pipe 11201, and is connected to the water inlet rotary joint 11106 of the heat exchanger 1110 through the descending pipe 11202; the heat exchanger 1110 and the steam drum 1120 form a closed circulation system; the descending pipe 11202 is connected in parallel with the boosting pipe 11211, and the boosting pump 1130 is provided on the boosting pipe 11211, and the boosting pump 1130 is used to circulate the steam and water. The annular flow provides auxiliary power;
过热器1140,其从上至下依次设置预热模块1141、过热模块1142、燃烧模块1143;所述汽包1120通过进水管11210与预热模块1141连通,通过出汽管11203与过热模块1142连通;The superheater 1140 is provided with a preheating module 1141, a superheating module 1142, and a combustion module 1143 in order from top to bottom; the steam drum 1120 is connected to the preheating module 1141 through a water inlet pipe 11210, and is connected to the superheating module 1142 through a steam outlet pipe 11203;
排污扩容器1150,汽包1120的下降管11202末端与换热器1110进水旋转接头11106处设有换热器排污管11212,换热器排污管11212与排污扩容器1150连通;The blowdown expansion tank 1150, the end of the downcomer 11202 of the drum 1120 and the water inlet rotary joint 11106 of the heat exchanger 1110 are provided with a heat exchanger blowdown pipe 11212, and the heat exchanger blowdown pipe 11212 is connected to the blowdown expansion tank 1150;
所述水箱116设有液位计1164,其入口管道设有电动调节阀1163,其出口管道连接给水泵1170入口,给水泵1170出口管路1171连接所述过热器1140预热模块1141的进水口11411,预热模块1141出水口11412通过汽包1120的进水管11210与汽包1120连通;给水泵1170出口管路1171与汽包1120的进水管11210之间设置旁通管1172,当过热器1140因故障出现检修情况,可通过旁通管1172将过热器1140预热模块1141短路;水箱上液位计1164与入口管道电动调节阀1163联锁,通过水箱液位调整水箱给水量,保证水箱内水量,防止缺水事故。The water tank 116 is provided with a liquid level gauge 1164, and its inlet pipe is provided with an electric regulating valve 1163, and its outlet pipe is connected to the inlet of the water feed pump 1170, and the outlet pipe 1171 of the water feed pump 1170 is connected to the water inlet 11411 of the preheating module 1141 of the superheater 1140, and the water outlet 11412 of the preheating module 1141 is connected to the steam drum 1120 through the water inlet pipe 11210 of the steam drum 1120; a bypass pipe 1172 is arranged between the outlet pipe 1171 of the water feed pump 1170 and the water inlet pipe 11210 of the steam drum 1120, when the superheater 1140 needs to be repaired due to a fault, the preheating module 1141 of the superheater 1140 can be short-circuited through the bypass pipe 1172; the liquid level gauge 1164 on the water tank is interlocked with the electric regulating valve 1163 of the inlet pipe, and the water supply of the water tank is adjusted according to the water tank liquid level to ensure the water volume in the water tank and prevent water shortage accidents.
所述换热筒11101内壁上焊接有连续的螺旋支撑管板111013,该螺旋支撑管板111013在换热筒11101内沿轴线方向呈螺旋状分布;螺旋支撑管板111013上对应设通孔,若干换热管111014穿设于该螺旋支撑管板111013的通孔内;所述换热筒11101两端设法兰管板111015,换热管111014的两端分别固定于该两法兰管板111015,且,该两法兰管板111015分别与汽水集箱11105和进水集箱11104固定连接,换热管111014一端所述进水集箱11104连通,换热管111014的另一端与汽水集箱11105连通,所述进水旋转接头11106与进水集箱11104连接,所述汽水集箱11105与出汽旋转接头11107连接,连接处采用石墨材料填料密封;汽水集箱11105和进水集箱11104随换热筒11101一同转动。A continuous spiral support tube sheet 111013 is welded on the inner wall of the heat exchange tube 11101, and the spiral support tube sheet 111013 is spirally distributed along the axial direction in the heat exchange tube 11101; corresponding through holes are arranged on the spiral support tube sheet 111013, and a plurality of heat exchange tubes 111014 are inserted into the through holes of the spiral support tube sheet 111013; flange tube sheets 111015 are arranged at both ends of the heat exchange tube 11101, and both ends of the heat exchange tube 111014 are respectively fixed to the two flange tube sheets 111015, and the two flange tube sheets 111015 ...3 are respectively arranged on the inner wall of the heat exchange tube 111011. 11015 is fixedly connected to the steam-water header 11105 and the water inlet header 11104 respectively, one end of the heat exchange tube 111014 is connected to the water inlet header 11104, and the other end of the heat exchange tube 111014 is connected to the steam-water header 11105, the water inlet rotary joint 11106 is connected to the water inlet header 11104, and the steam-water header 11105 is connected to the steam outlet rotary joint 11107, and the connection is sealed with graphite material packing; the steam-water header 11105 and the water inlet header 11104 rotate together with the heat exchange tube 11101.
参见图25,所述换热筒11101设有内筒壁111011、外筒壁111012,内筒壁111011与若干换热管111014组成换热空间,内筒壁111011与外筒壁111012之间填充保温材料;内、外层筒壁111011、111012端部设置
端板111016,所述端板111016和出料侧法兰管板111015上焊接若干出料刮板111017。Referring to FIG. 25 , the heat exchange tube 11101 is provided with an inner tube wall 111011 and an outer tube wall 111012. The inner tube wall 111011 and a plurality of heat exchange tubes 111014 form a heat exchange space. The space between the inner tube wall 111011 and the outer tube wall 111012 is filled with a heat insulation material. The ends of the inner and outer tube walls 111011 and 111012 are provided with End plate 111016, a plurality of discharge scrapers 111017 are welded on the end plate 111016 and the discharge side flange tube plate 111015.
换热器1110运行时,高温炉渣由进料口111021通过进料箱11102进入换热筒11101,回转驱动装置11109带动换热筒11101旋转,通过换热筒11101内螺旋支撑管板111013为高温炉渣提供前进动力,当高温炉渣运行至出料箱11103,通过出料刮板111017提升至排料口111031,通过排料口111031排出换热器1110。When the heat exchanger 1110 is in operation, the high-temperature slag enters the heat exchanger tube 11101 through the feed port 111021 and the feed box 11102. The rotary drive device 11109 drives the heat exchanger tube 11101 to rotate, and the spiral support tube sheet 111013 in the heat exchanger tube 11101 provides forward momentum for the high-temperature slag. When the high-temperature slag runs to the discharge box 11103, it is lifted to the discharge port 111031 by the discharge scraper 111017 and discharged from the heat exchanger 1110.
所述汽包1120的顶部设置安全阀11205、压力表11206,用于检测汽包内压力及保证汽包使用安全。当汽包压力超过工作压力上限时,开启放散管11204上的阀门,将汽包压力降低到工作压力,关闭放散管11204上的阀门。A safety valve 11205 and a pressure gauge 11206 are provided on the top of the steam drum 1120 to detect the pressure inside the steam drum and ensure the safety of the steam drum. When the steam drum pressure exceeds the upper limit of the working pressure, the valve on the vent pipe 11204 is opened to reduce the steam drum pressure to the working pressure, and the valve on the vent pipe 11204 is closed.
所述汽包1120底部设置汽包排污管11208和紧急放水管11209,紧急放水管11209与汽包排污管11208汇合后与排污扩容器1150连通。汽包侧壁设有水位计11207,用于检测汽包内水位。当汽包内水位超过安全水位上限,开启紧急放水阀上的阀门,迅速将水位降低至安全范围。当汽包内水位低于安全水位下线,系统停止工作,确保安全运行。A steam drum blowdown pipe 11208 and an emergency water discharge pipe 11209 are provided at the bottom of the steam drum 1120. The emergency water discharge pipe 11209 is connected to the blowdown expansion tank 1150 after merging with the steam drum blowdown pipe 11208. A water level gauge 11207 is provided on the side wall of the steam drum to detect the water level in the steam drum. When the water level in the steam drum exceeds the upper limit of the safe water level, the valve on the emergency water discharge valve is opened to quickly lower the water level to a safe range. When the water level in the steam drum is lower than the lower limit of the safe water level, the system stops working to ensure safe operation.
参见图26,所述过热器1140从上至下依次为预热模块1141、过热模块1142、燃烧模块1143。26 , the superheater 1140 includes a preheating module 1141 , a superheating module 1142 , and a combustion module 1143 from top to bottom.
所述燃烧模块1143包括炉膛11431、燃烧器11432、循环烟气管路11433、循环风机11434;燃气和空气由燃烧器11432喷出,在炉膛11431内充分混合燃烧产生高温烟气,高温烟气与循环风机11434抽回的低温烟气混合成中高温烟气向上流动至过热模块1142。通过循环风机11434调整循环烟气管路11433内烟气的回流量,进而根调整进入过热模块1142的烟气温度,保证输出的过热蒸汽满足工艺要求。The combustion module 1143 includes a furnace 11431, a burner 11432, a circulating flue gas pipeline 11433, and a circulating fan 11434. The gas and air are ejected from the burner 11432, and are fully mixed and burned in the furnace 11431 to generate high-temperature flue gas. The high-temperature flue gas is mixed with the low-temperature flue gas drawn back by the circulating fan 11434 to form medium-high temperature flue gas that flows upward to the superheating module 1142. The circulating fan 11434 adjusts the reflux amount of flue gas in the circulating flue gas pipeline 11433, and then adjusts the flue gas temperature entering the superheating module 1142 to ensure that the output superheated steam meets the process requirements.
所述过热模块1142包括进汽口11421、进汽联箱11422、出汽联箱11423、出汽口11424、过热管组11425。The superheating module 1142 includes a steam inlet 11421 , a steam inlet header 11422 , a steam outlet header 11423 , a steam outlet 11424 , and a superheating pipe group 11425 .
汽包1120的出汽管11203与过热模块1142的进汽口11421连通,通过过热模块1142的进汽口11421将汽包1120内的饱和蒸汽输送至进汽联
箱11422内,由进汽联箱11422将饱和蒸汽均匀分配至过热管组11425。燃烧模块1143产生的中高温烟气向上流经过热模块1142,将过热管组11425内的饱和蒸汽加热成过热蒸汽,过热蒸汽通过出汽联箱11423汇集后,由过热模块出汽集箱上的出汽口11424连通管道外送供用户使用。换热后的烟气温度降低,继续向流动至预热模块1141。The steam outlet pipe 11203 of the drum 1120 is connected to the steam inlet 11421 of the superheating module 1142, and the saturated steam in the drum 1120 is transported to the steam inlet circuit through the steam inlet 11421 of the superheating module 1142. In the box 11422, the saturated steam is evenly distributed to the superheating tube group 11425 by the steam inlet manifold 11422. The medium and high temperature flue gas generated by the combustion module 1143 flows upward through the heat module 1142, heating the saturated steam in the superheating tube group 11425 into superheated steam. After the superheated steam is collected through the steam outlet manifold 11423, it is connected to the pipeline through the steam outlet 11424 on the superheating module steam outlet header for users. The flue gas temperature after heat exchange is reduced and continues to flow to the preheating module 1141.
所述预热模块1141包括进水口11411、进水联箱11412、出水联箱11413、出水口11414、预热管组11415。The preheating module 1141 includes a water inlet 11411 , a water inlet manifold 11412 , a water outlet manifold 11413 , a water outlet 11414 , and a preheating tube group 11415 .
给水泵出口管路1171与预热模块1141的进水口11411连通,通过预热模块1141的进水口11411将水箱1160内冷水输送至预热模块进水联箱11412内,由进水集箱11412将冷水均匀分配至预热管组11415内。过热模块1142内换热后的烟气向上流经预热模块1141,将预热管组11415内的冷水加热至90℃,通过预热模块1141的出水联箱11413汇集,出水集箱11413上的出水口11414连通汽包1120的进水管11210,将热水输送至汽包1120内。The outlet pipeline 1171 of the feed water pump is connected to the water inlet 11411 of the preheating module 1141, and the cold water in the water tank 1160 is transported to the preheating module water inlet header 11412 through the water inlet 11411 of the preheating module 1141, and the cold water is evenly distributed to the preheating tube group 11415 by the water inlet header 11412. The flue gas after heat exchange in the superheating module 1142 flows upward through the preheating module 1141, and the cold water in the preheating tube group 11415 is heated to 90°C, and is collected through the outlet water header 11413 of the preheating module 1141. The water outlet 11414 on the outlet water header 11413 is connected to the water inlet pipe 11210 of the steam drum 1120, and the hot water is transported to the steam drum 1120.
实施例11的工作过程如下:The working process of Example 11 is as follows:
所述给水泵1170将水箱1160内冷水通过管道输送至过热器1140的预热模块1141,冷水经过热器1140的预热模块1141预热后变成热水,由汽包进水管11210送至汽包1120内,热水经下降管11202输送至换热器的进水旋转接头11106,进水集箱11104将热水均匀分配到换热管111014内。高温炉渣不断通过进料口111021进入换热器1110,换热器1110不停旋转,螺旋支撑管板111013将高温炉渣向出料端输送,此过程中高温炉渣与换热管111014不断接触,换热管111014内热水吸收高温物料所携带的热量,变成高温水及饱和蒸汽,其密度变小,与下降管11202内热水产生密度差,随即通过上升管11201进入汽包1120内;高温水及饱和蒸汽在汽包1120内进行分离,饱和蒸汽通过汽包出汽管11203输送至过热器1140的过热模块1142被加热成过热蒸汽外送,高温水进入汽包1120通过下降管11202重回换热器1110,继续循环吸热。换热后的炉渣通过排料口111031排出换热器1110。换热器1110内产生的炉渣粉尘和烟气通过排烟口111032送往除尘系统
The water feed pump 1170 transports the cold water in the water tank 1160 to the preheating module 1141 of the superheater 1140 through a pipeline. The cold water is preheated by the preheating module 1141 of the superheater 1140 and becomes hot water. The hot water is transported to the steam drum 1120 through the steam drum water inlet pipe 11210. The hot water is transported to the water inlet rotary joint 11106 of the heat exchanger through the downcomer 11202. The water inlet manifold 11104 evenly distributes the hot water to the heat exchange tubes 111014. The high-temperature slag continuously enters the heat exchanger 1110 through the feed port 111021. The heat exchanger 1110 rotates continuously, and the spiral support tube sheet 111013 transports the high-temperature slag to the discharge end. During this process, the high-temperature slag is continuously in contact with the heat exchange tube 111014. The hot water in the heat exchange tube 111014 absorbs the heat carried by the high-temperature material and becomes high-temperature water and saturated steam. Its density decreases, and a density difference is generated with the hot water in the downcomer 11202. Then, it enters the drum 1120 through the riser 11201; the high-temperature water and saturated steam are separated in the drum 1120, and the saturated steam is transported to the superheating module 1142 of the superheater 1140 through the drum steam outlet pipe 11203, and is heated to become superheated steam for external transmission. The high-temperature water enters the drum 1120 and returns to the heat exchanger 1110 through the downcomer 11202, and continues to cycle and absorb heat. The slag after heat exchange is discharged from the heat exchanger 1110 through the discharge port 111031. The slag dust and smoke generated in the heat exchanger 1110 are sent to the dust removal system through the smoke exhaust port 111032
以上所述仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。
The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims (28)
- 一种间壁式高温固态渣粒余热回收系统,其特征在于,包括:A partition-type high-temperature solid slag waste heat recovery system, characterized by comprising:粒化装置,所述粒化装置优选为气淬粒化装置、气水粒化装置或转杯粒化装置;A granulation device, wherein the granulation device is preferably a gas quenching granulation device, a gas-water granulation device or a rotary cup granulation device;滚动间壁式换热器,所述间壁式换热器包括对应粒化装置的出渣口的渣粒进口、渣粒出口和位于所述间壁式换热器内部的换热管组,所述换热管组具有冷却介质进口和冷却介质出口,优选冷却介质为水;以及A rolling partition heat exchanger, wherein the partition heat exchanger comprises a slag particle inlet and a slag particle outlet corresponding to the slag outlet of the granulating device, and a heat exchange tube group located inside the partition heat exchanger, wherein the heat exchange tube group has a cooling medium inlet and a cooling medium outlet, and the cooling medium is preferably water; and余热回收设备,所述冷却介质进口和冷却介质出口通过管道分别连接至所述余热回收设备。The waste heat recovery device, the cooling medium inlet and the cooling medium outlet are respectively connected to the waste heat recovery device through pipelines.
- 根据权利要求1所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述余热回收设备包括:The partition-type high-temperature solid slag waste heat recovery system according to claim 1 is characterized in that the waste heat recovery equipment comprises:汽包,所述汽包包括汽包给水口、汽包出水口、饱和蒸汽出口和汽水混合物进口;A steam drum, the steam drum comprising a steam drum water inlet, a steam drum water outlet, a saturated steam outlet and a steam-water mixture inlet;水箱;Water tank;其中,汽包给水口与水箱连接,所述冷却介质进口与所述汽包出水口连接,所述冷却介质出口与所述汽水混合物进口连接。The drum water inlet is connected to the water tank, the cooling medium inlet is connected to the drum water outlet, and the cooling medium outlet is connected to the steam-water mixture inlet.
- 根据权利要求1或2所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述间壁式高温固态渣粒余热回收系统还包括设置于渣粒出口下方的输料器和除尘器,所述除尘器进口端通过管道连接所述间壁式换热器的出风口,所述除尘器的出口通过管道连接至所述余热回收设备。The partition-type high-temperature solid slag waste heat recovery system according to claim 1 or 2 is characterized in that the partition-type high-temperature solid slag waste heat recovery system also includes a feeder and a dust collector arranged below the slag outlet, the inlet end of the dust collector is connected to the air outlet of the partition-type heat exchanger through a pipe, and the outlet of the dust collector is connected to the waste heat recovery equipment through a pipe.
- 根据权利要求1-3中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述换热器包括金属管壳式结构的筒体,所述渣粒进口和渣粒出口分别设置在冷却介质出口侧的筒体侧壁和冷却介质进口侧的筒体侧壁上,筒体内设置具有相互连通的通孔的螺旋板,所述换热管插置在所述通孔内;优选所述筒体外壳采用水冷壁结构形式,包括筒体换热管套、芯轴换热管及位于筒体内部设置的螺旋板及穿设于螺旋板上的换热管组。The partition-wall type high-temperature solid slag waste heat recovery system according to any one of claims 1-3 is characterized in that the heat exchanger includes a cylinder of a metal shell and tube structure, the slag inlet and the slag outlet are respectively arranged on the cylinder side wall on the cooling medium outlet side and the cylinder side wall on the cooling medium inlet side, and a spiral plate with mutually connected through holes is arranged in the cylinder, and the heat exchange tube is inserted in the through hole; preferably, the cylinder shell adopts a water-cooled wall structure, including a cylinder heat exchange tube sleeve, a core shaft heat exchange tube, a spiral plate arranged inside the cylinder, and a heat exchange tube group penetrated on the spiral plate.
- 根据权利要求1-3中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述换热器包括: The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 1 to 3, characterized in that the heat exchanger comprises:滚筒筒体,所述渣粒进口设置在滚筒筒体侧壁近冷却介质出口处,所述渣粒出口设置在滚筒筒体侧壁近冷却介质进口处;所述滚筒筒体采用向冷却介质出口侧向下倾斜安装,使所述渣粒从所述渣粒进口移动至所述渣粒出口;优选地,所述滚筒筒体由内筒、外筒及内筒、外筒之间的保温材料组成;The drum body, the slag particle inlet is arranged at the side wall of the drum body near the cooling medium outlet, and the slag particle outlet is arranged at the side wall of the drum body near the cooling medium inlet; the drum body is installed in a downward tilt toward the cooling medium outlet side, so that the slag particles move from the slag particle inlet to the slag particle outlet; preferably, the drum body is composed of an inner cylinder, an outer cylinder and a heat preservation material between the inner cylinder and the outer cylinder;多个沿滚筒筒体内壁周向间隔设置于滚筒筒体内壁的扬料板,所述扬料板为L形;A plurality of lifting plates are arranged at intervals on the inner wall of the drum along the circumferential direction of the inner wall of the drum, and the lifting plates are L-shaped;筒体驱动装置,其包括设置于滚筒筒体外部的齿环、驱动电机及支撑结构,所述筒体驱动装置用于滚动所述滚筒筒体,其中,The drum driving device comprises a gear ring, a driving motor and a supporting structure arranged outside the drum body, and the drum driving device is used to roll the drum body, wherein:所述换热管组设置于所述滚筒筒体中央、滚筒筒体内壁及扬料板内侧。The heat exchange tube group is arranged at the center of the drum body, the inner wall of the drum body and the inner side of the lifting plate.
- 根据权利要求5所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述换热管组包括A型换热管组、B型换热管,所述A型换热管组的外壁沿周向垂直设置多个翅片,形成翅片管,所述A型换热管组位于所述滚筒筒体中央,所述翅片优选为环肋、柱肋或板肋;所述B型换热管组设置在所述扬料板或所述滚筒筒体的内壁上。The partition-type high-temperature solid slag waste heat recovery system according to claim 5 is characterized in that the heat exchange tube group includes a type A heat exchange tube group and a type B heat exchange tube, and the outer wall of the type A heat exchange tube group is vertically arranged with multiple fins along the circumferential direction to form a finned tube, and the type A heat exchange tube group is located in the center of the drum body, and the fins are preferably ring ribs, column ribs or plate ribs; the type B heat exchange tube group is arranged on the lifting plate or the inner wall of the drum body.
- 根据权利要求6所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述换热管组采用多个管程的方式在滚筒筒体内布置,管程数量为奇数;优选的,各换热管的管程阻力一致。The partition-type high-temperature solid slag waste heat recovery system according to claim 6 is characterized in that the heat exchange tube group is arranged in the drum body in the form of multiple tube passes, and the number of tube passes is an odd number; preferably, the tube pass resistance of each heat exchange tube is consistent.
- 根据权利要求5-7中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述间壁式高温固态渣粒余热回收系统还包括:The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 5 to 7, characterized in that the partition-type high-temperature solid slag waste heat recovery system further comprises:缓存罐滚筒,其侧壁一侧设进料口及进料管路,另一侧设出料口及出料管路;所述缓存罐滚筒向出料口侧倾斜安装,确保渣粒在筒体内部从进料端移动到出料端;The buffer tank drum has a feed port and a feed pipeline on one side of its side wall, and a discharge port and a discharge pipeline on the other side; the buffer tank drum is installed tilted toward the discharge port to ensure that the slag particles move from the feed end to the discharge end inside the drum;沿缓存罐滚筒筒体内壁周向间隔竖直设置于筒体内壁的第一扬料板,所述扬料板呈L形;First material lifting plates are arranged vertically on the inner wall of the drum of the buffer tank at intervals along the circumferential direction of the inner wall of the drum, and the material lifting plates are L-shaped;第一驱动装置,其包括设置于缓存罐滚筒外壁的齿环、第一驱动电机及相应的支撑结构。The first driving device includes a gear ring arranged on the outer wall of the buffer tank drum, a first driving motor and a corresponding supporting structure.
- 根据权利要求1-3中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述换热器包括: The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 1 to 3, characterized in that the heat exchanger comprises:滚筒筒体,所述滚筒筒体水平设置,所述筒体的两端设有包括渣粒进口的进料装置和包括渣粒出口的出料装置;A drum body, wherein the drum body is arranged horizontally, and a feeding device including a slag particle inlet and a discharging device including a slag particle outlet are arranged at both ends of the drum body;导料螺旋板,所述导料螺旋板设置于所述滚筒筒体的内部,所述导料螺旋板具有供换热管组穿过的通孔;A material guiding spiral plate, the material guiding spiral plate is arranged inside the drum body, and the material guiding spiral plate has a through hole for the heat exchange tube group to pass through;托轮装置,设置于所述筒体的近出料装置端的筒体底部;A supporting wheel device is arranged at the bottom of the cylinder near the discharge device end of the cylinder;挡轮装置,设置于所述筒体的近进料装置端的筒体底部;A wheel block device is arranged at the bottom of the cylinder near the feeding device end of the cylinder;传动装置,设置于所述托轮装置处;所述筒体由托轮装置和挡轮装置支撑,在传动装置驱动下可作连续回转运动,其中,The transmission device is arranged at the supporting wheel device; the cylinder is supported by the supporting wheel device and the blocking wheel device, and can make continuous rotational motion under the drive of the transmission device, wherein:所述换热管组均匀设置于所述筒体内。The heat exchange tube groups are evenly arranged in the cylinder.
- 根据权利要求9所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述换热器满足如下中的一个以上:The partition-type high-temperature solid slag waste heat recovery system according to claim 9 is characterized in that the heat exchanger satisfies one or more of the following conditions:所述筒体由三段组成,分别采用耐热不锈钢、不锈钢和合金钢制作,依次形成高温段、中温段、低温段;The cylinder is composed of three sections, which are made of heat-resistant stainless steel, stainless steel and alloy steel respectively, forming a high-temperature section, a medium-temperature section and a low-temperature section in sequence;所述传动装置由相互自锁的主传动系统和辅助传动系统组成,其中主传动系统的主电机采用变频调速电机;The transmission device is composed of a main transmission system and an auxiliary transmission system which are mutually self-locking, wherein the main motor of the main transmission system adopts a variable frequency speed regulating motor;所述导料螺旋板探出筒体外的长度为100~200mm。The length of the material guiding spiral plate protruding out of the cylinder is 100 to 200 mm.
- 根据权利要求1-3中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述换热器,包括:The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 1 to 3 is characterized in that the heat exchanger comprises:换热筒,其两端设有包括渣粒进口的进料箱和包括渣粒出口的出料箱,所述换热筒的近出料箱、进料箱的端部分别设置进水集箱、汽水集箱;The heat exchange cylinder has a feed box including a slag inlet and a discharge box including a slag outlet at both ends thereof, and a water inlet header and a steam-water header are respectively arranged at the ends of the heat exchange cylinder near the discharge box and the feed box;两托挡轮装置,设置于所述换热筒的两侧;Two support and blocking wheel devices are arranged on both sides of the heat exchange cylinder;回转驱动装置,设置于所述换热筒的筒体中部底下;A rotary drive device is arranged at the bottom of the middle part of the heat exchange cylinder;所述汽包与换热器形成密闭循环系统;The steam drum and the heat exchanger form a closed circulation system;所述余热回收设备包括过热器,其从上至下依次设置预热模块、过热模块、燃烧模块;所述汽包通过进水管与预热模块连通,通过出汽管与过热模块连通;The waste heat recovery device includes a superheater, which is provided with a preheating module, a superheating module, and a combustion module in order from top to bottom; the steam drum is connected with the preheating module through a water inlet pipe and is connected with the superheating module through a steam outlet pipe;所述汽包底部还设有排污管和紧急放水管,所述排污管和所述紧急放水管与排污扩容器连通;The bottom of the drum is also provided with a sewage pipe and an emergency water discharge pipe, and the sewage pipe and the emergency water discharge pipe are connected to the sewage expansion tank;所述水箱的入口管道设有调节阀,优选为电动调节阀,其出口管道连接给水泵入口,给水泵出口管路连接所述过热器的进口;优选的,所述水 箱设有液位计。The inlet pipe of the water tank is provided with a regulating valve, preferably an electric regulating valve, whose outlet pipe is connected to the inlet of the water pump, and the outlet pipe of the water pump is connected to the inlet of the superheater; preferably, the water The tank is equipped with a liquid level gauge.
- 根据权利要求11所述的间壁式高温固态渣粒余热回收系统,其特征在于,间壁式高温固态渣粒余热回收系统满足如下中的一个以上:The partition-type high-temperature solid slag waste heat recovery system according to claim 11 is characterized in that the partition-type high-temperature solid slag waste heat recovery system satisfies one or more of the following:所述换热筒内壁上焊接有连续的螺旋支撑管板,该螺旋支撑管板在换热筒内沿轴线方向呈螺旋状分布;螺旋支撑管板上对应设通孔,换热管组穿设于该螺旋支撑管板的通孔内;所述换热筒两端设法兰管板,换热管的两端分别固定于两个法兰管板,所述两个法兰管板分别与汽水集箱和进水集箱固定连接,换热管一端与所述进水集箱连通,换热管的另一端与汽水集箱连通,所述进水集箱与进水旋转接头转动连接,所述汽水集箱与出汽旋转接头转动连接,转动连接处采用石墨材料填料密封;汽水集箱和进水集箱随换热筒一同转动;A continuous spiral support tube sheet is welded on the inner wall of the heat exchange tube, and the spiral support tube sheet is distributed in a spiral shape along the axial direction in the heat exchange tube; through holes are correspondingly arranged on the spiral support tube sheet, and the heat exchange tube group is inserted into the through holes of the spiral support tube sheet; flange tube sheets are arranged at both ends of the heat exchange tube, and the two ends of the heat exchange tube are respectively fixed to the two flange tube sheets, and the two flange tube sheets are respectively fixedly connected to the steam-water header and the water inlet header, one end of the heat exchange tube is connected to the water inlet header, and the other end of the heat exchange tube is connected to the steam-water header, the water inlet header is rotatably connected to the water inlet rotary joint, the steam-water header is rotatably connected to the steam outlet rotary joint, and the rotating connection is sealed with graphite material filler; the steam-water header and the water inlet header rotate together with the heat exchange tube;所述换热筒设有内筒壁、外筒壁,内筒壁与换热管组成换热空间,内筒壁与外筒壁之间填充保温材料;内、外层筒壁、端部设置端板,所述端板与出料侧法兰管板之间沿周向焊接出料刮板。The heat exchange tube is provided with an inner tube wall and an outer tube wall. The inner tube wall and the heat exchange tube form a heat exchange space. The space between the inner tube wall and the outer tube wall is filled with insulation material. End plates are arranged at the inner and outer tube walls and the ends. A discharge scraper is welded circumferentially between the end plate and the discharge side flange tube sheet.
- 根据权利要求12所述的间壁式高温固态渣粒余热回收系统,其特征在于,The partition-type high-temperature solid slag waste heat recovery system according to claim 12 is characterized in that:所述过热器从上至下依次设有预热模块、过热模块、燃烧模块;The superheater is provided with a preheating module, a superheating module and a combustion module in sequence from top to bottom;所述燃烧模块包括炉膛和燃烧器、循环烟气管路、循环风机;The combustion module includes a furnace and a burner, a circulating flue gas pipeline, and a circulating fan;所述过热模块包括进汽口、进汽联箱、出汽联箱、出汽口、过热管组;The superheating module comprises a steam inlet, a steam inlet header, a steam outlet header, a steam outlet, and a superheating tube group;所述汽包的出汽管路与过热模块的进汽口连通,通过过热模块的进汽口将汽包内的饱和蒸汽输送至进汽联箱内,由进汽联箱将饱和蒸汽均匀分配至过热管组;The steam outlet pipeline of the steam drum is connected to the steam inlet of the superheating module, and the saturated steam in the steam drum is transported to the steam inlet header through the steam inlet of the superheating module, and the saturated steam is evenly distributed to the superheating tube group by the steam inlet header;所述预热模块包括进水口、进水联箱、出水联箱、出水口、预热管组;所述给水泵的出口管路与该进水口连通,通过进水口将水箱内冷水输送至进水联箱内,由进水联箱将冷水均匀分配至预热管组内;过热模块内换热后的烟气向上流经预热模块,将预热管组内的冷水加热,通过预热模块上的出水联箱汇集后,出水联箱上的出水口连通汽包的进水管,将热水输送至汽包内。The preheating module includes a water inlet, a water inlet header, a water outlet header, a water outlet, and a preheating tube group; the outlet pipeline of the water feed pump is connected to the water inlet, and the cold water in the water tank is transported to the water inlet header through the water inlet, and the cold water is evenly distributed to the preheating tube group by the water inlet header; the flue gas after heat exchange in the superheating module flows upward through the preheating module, heats the cold water in the preheating tube group, and after being collected through the water outlet header on the preheating module, the water outlet on the water outlet header is connected to the water inlet pipe of the steam drum to transport hot water to the steam drum.
- 根据权利要求1-3中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述换热器包括筒体,所述渣粒进口和渣粒出口分别设置 在所述筒体的上端和底部,所述筒体一侧壁上部设出风口,另一侧壁下部设进风管道及风机;优选筒体内上部设引导渣粒均匀流落的导流板;优选筒体内下部设有布风装置。The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 1 to 3 is characterized in that the heat exchanger comprises a cylinder, and the slag inlet and the slag outlet are respectively provided At the upper end and bottom of the cylinder, an air outlet is arranged at the upper part of one side wall of the cylinder, and an air inlet duct and a fan are arranged at the lower part of the other side wall; preferably, a guide plate for guiding the slag particles to flow evenly is arranged at the upper part of the cylinder; preferably, an air distribution device is arranged at the lower part of the cylinder.
- 根据权利要求1-3中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述换热器为金属管壳式结构,其内上下分为过热段、汽化段,过热段、汽化段内分别设置第一换热管组、第二换热管组,其中第一换热管组的进口端与汽包的饱和蒸汽出口连接,第一换热管组的出口端通过管路经缓冲汽罐连接至蒸汽管网,第二换热管组的进口端连接汽包的饱和水出口,第二换热管的出口端连接至汽包的饱和汽水混合物入口,以及所述换热器内具有竖直间隔设置的导流板和位于渣料进口下方的布料溜槽,所述导流板上设有供换热管穿过的通孔。The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 1-3 is characterized in that the heat exchanger is a metal shell and tube structure, which is divided into an overheating section and a vaporization section from top to bottom, and a first heat exchange tube group and a second heat exchange tube group are respectively arranged in the overheating section and the vaporization section, wherein the inlet end of the first heat exchange tube group is connected to the saturated steam outlet of the drum, the outlet end of the first heat exchange tube group is connected to the steam network through a buffer steam tank through a pipeline, the inlet end of the second heat exchange tube group is connected to the saturated water outlet of the drum, the outlet end of the second heat exchange tube is connected to the saturated steam-water mixture inlet of the drum, and the heat exchanger has a guide plate arranged vertically at intervals and a distribution chute located below the slag inlet, and the guide plate is provided with a through hole for the heat exchange tube to pass through.
- 根据权利要求6所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述间壁式高温固态渣粒余热回收系统还包括穿设于所述换热器内第一换热管与第二换热管之间的扰动杆,其一端固定于一固定座,另一端伸出换热器;扰动杆杆身上沿轴向间隔设置扰动臂,扰动臂轴线与扰动杆轴线成一角度,优选的,相邻扰动臂呈反对称安装;The partition-type high-temperature solid slag waste heat recovery system according to claim 6 is characterized in that the partition-type high-temperature solid slag waste heat recovery system also includes a disturbance rod penetrating between the first heat exchange tube and the second heat exchange tube in the heat exchanger, one end of which is fixed to a fixed seat, and the other end extends out of the heat exchanger; disturbance arms are axially spaced on the body of the disturbance rod, and the axis of the disturbance arm forms an angle with the axis of the disturbance rod. Preferably, adjacent disturbance arms are installed in an anti-symmetrical manner;驱动装置,所述驱动装置的输出端联接所述扰动杆伸出换热器的一端端部。A driving device, wherein the output end of the driving device is connected to an end of the disturbance rod extending out of the heat exchanger.
- 根据权利要求7所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述驱动装置为蜗杆蜗轮方式,其中,蜗轮同轴连接于所述扰动杆端部。The partition-type high-temperature solid slag waste heat recovery system according to claim 7 is characterized in that the driving device is a worm gear type, wherein the worm gear is coaxially connected to the end of the disturbance rod.
- 根据权利要求1-4或14中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述间壁式高温固态渣粒余热回收系统还包括设置于所述粒化装置与所述间壁式换热器之间的至少一个高温储罐,高温储罐顶部设连通粒化装置的出渣口的进料口,高温储罐底部设与换热器的渣粒进口连通的出口;高温储罐一侧壁下部设进风口及进风管道、风机,相对的另一侧侧壁上部设出风口,并通过管道连接至除尘器的进口端,除尘器出口通过管道连接至所述余热回收设备;优选的,连接至除尘器的管道中设温度检测装置;优选的,高温储罐内下部设有连接进风管道的布风装置;更优选的,所述高温储罐侧壁由内向外设过滤网、保温材 料、外壳。The partition-type high-temperature solid-state slag waste heat recovery system according to any one of claims 1-4 or 14 is characterized in that the partition-type high-temperature solid-state slag waste heat recovery system also includes at least one high-temperature storage tank arranged between the granulation device and the partition-type heat exchanger, a feed inlet connected to the slag outlet of the granulation device is arranged at the top of the high-temperature storage tank, and an outlet connected to the slag inlet of the heat exchanger is arranged at the bottom of the high-temperature storage tank; an air inlet, an air inlet duct and a fan are arranged at the lower part of one side wall of the high-temperature storage tank, an air outlet is arranged at the upper part of the other side wall opposite to the high-temperature storage tank, and is connected to the inlet end of the dust collector through a pipeline, and the dust collector outlet is connected to the waste heat recovery equipment through a pipeline; preferably, a temperature detection device is arranged in the pipeline connected to the dust collector; preferably, an air distribution device connected to the air inlet duct is arranged at the lower part of the high-temperature storage tank; more preferably, a filter screen and a heat preservation material are arranged on the side wall of the high-temperature storage tank from the inside to the outside. Materials and shell.
- 根据权利要求1至10或14中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述余热回收设备还包括过热器和/或蒸发器,所述过热器进口与汽包的饱和蒸汽出口连接,所述过热器的出口接入蒸汽管网;所述蒸发器的进口连接所述水箱,所述蒸发器的出口与所述汽包给水口连接。The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 1 to 10 or 14 is characterized in that the waste heat recovery equipment also includes a superheater and/or an evaporator, the superheater inlet is connected to the saturated steam outlet of the drum, and the superheater outlet is connected to the steam pipe network; the evaporator inlet is connected to the water tank, and the evaporator outlet is connected to the water supply port of the drum.
- 根据权利要求19所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述过热器及蒸发器设置于密闭容器中,密闭容器上设进气口并通过管道连接除尘器出口;密闭容器出口通过管道及风机连接至空气净化器;优选的,所述的蒸发器、过热器采用盘管结构;优选的,所述蒸发器和所述水箱之间还包括水处理装置。The partition-type high-temperature solid slag waste heat recovery system according to claim 19 is characterized in that the superheater and the evaporator are arranged in a closed container, an air inlet is provided on the closed container and is connected to the dust collector outlet through a pipeline; the closed container outlet is connected to the air purifier through a pipeline and a fan; preferably, the evaporator and superheater adopt a coil structure; preferably, a water treatment device is also included between the evaporator and the water tank.
- 根据权利要求1-20中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述气淬粒化装置包括:The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 1 to 20, characterized in that the gas quenching granulation device comprises:箱体结构的粒化室,所述粒化室顶部设置熔渣流进口,熔渣流进口上方设熔渣溜槽;粒化室底部设置粒渣流出口;A granulation chamber of a box structure, wherein a slag flow inlet is arranged at the top of the granulation chamber, a slag flow chute is arranged above the slag flow inlet; and a granulated slag flow outlet is arranged at the bottom of the granulation chamber;高压喷嘴,所述高压喷嘴设置在所述粒化室的侧壁上,所述高压喷嘴的出口朝向所述熔渣流进口,粒化室另一侧壁上部设出风口及除尘器和风机,优选地,所述高压喷嘴为拉瓦尔喷嘴。A high-pressure nozzle is arranged on the side wall of the granulation chamber, the outlet of the high-pressure nozzle faces the slag flow inlet, and an air outlet, a dust collector and a fan are arranged on the upper part of the other side wall of the granulation chamber. Preferably, the high-pressure nozzle is a Laval nozzle.
- 根据权利要求1-20中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述气水粒化装置包括:The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 1 to 20, characterized in that the gas-water granulation device comprises:箱体结构的粒化室,所述粒化室顶部设置熔渣流进口,熔渣流进口上方设熔渣溜槽;粒化室底部设置粒渣流出口;A granulation chamber of a box structure, wherein a slag flow inlet is arranged at the top of the granulation chamber, a slag flow chute is arranged above the slag flow inlet; and a granulated slag flow outlet is arranged at the bottom of the granulation chamber;高压喷嘴,所述高压喷嘴设置在所述粒化室的侧壁上,所述高压喷嘴的出口朝向所述熔渣流进口,粒化室另一侧壁上部设气水出口及过滤器、气水分离装置、风机,所述高压喷嘴为雾化喷嘴或气液双流体喷嘴。A high-pressure nozzle is arranged on the side wall of the granulation chamber, the outlet of the high-pressure nozzle is toward the slag flow inlet, and an air-water outlet and a filter, an air-water separation device, and a fan are arranged on the upper part of the other side wall of the granulation chamber. The high-pressure nozzle is an atomizing nozzle or a gas-liquid dual-fluid nozzle.
- 根据权利要求1-20中任一项所述的间壁式高温固态渣粒余热回收系统,其特征在于,所述转杯粒化装置包括:The partition-type high-temperature solid slag waste heat recovery system according to any one of claims 1 to 20, characterized in that the rotor granulation device comprises:箱体结构的粒化室,所述粒化室顶部设置熔渣流进口,底部设置粒渣流出口,粒化室的一侧壁下部设进风口、进风管道及风机,粒化 室另一侧壁上部设出风口、出风管道及除尘器和风机;The granulation chamber has a box structure, wherein a slag flow inlet is arranged at the top of the granulation chamber, a granulated slag flow outlet is arranged at the bottom, an air inlet, an air inlet duct and a fan are arranged at the lower part of one side wall of the granulation chamber, and the granulation chamber is provided with a slag flow inlet at the top of the granulation chamber, and a slag flow outlet is arranged at the bottom of the granulation chamber. The upper part of the other side wall of the chamber is provided with an air outlet, an air outlet duct, a dust collector and a fan;旋转电机,所述旋转电机设置在所述粒化室中心部;A rotating motor, wherein the rotating motor is arranged at the center of the granulating chamber;转杯,设置于所述旋转电机的输出端。The rotating cup is arranged at the output end of the rotating motor.
- 一种间壁式高温固态渣粒余热回收方法,其特征在于,包括以下步骤:A partition-type high-temperature solid slag waste heat recovery method, characterized by comprising the following steps:a)熔渣进入粒化装置进行熔渣粒化处理,获得渣粒,熔渣粒化过程的空气与熔渣接触换热后经除尘器、风机排出,优选熔渣粒化处理采用气淬粒化、气水粒化或转杯粒化;a) the slag enters a granulation device for slag granulation treatment to obtain slag particles. The air in the slag granulation process contacts the slag for heat exchange and is discharged through a dust collector and a fan. Preferably, the slag granulation treatment adopts gas quenching granulation, gas-water granulation or rotary cup granulation;b)所述渣粒进入滚动间壁式换热器,在滚动间壁式换热器中,所述渣粒与来自于汽包的水或水蒸气通过所述换热管组进行间接接触换热,水或水蒸气吸热后生成高温水、饱和蒸汽或过热蒸汽;b) The slag particles enter the rolling partition heat exchanger, in which the slag particles and the water or water vapor from the steam drum are indirectly contacted and heat exchanged through the heat exchange tube group, and the water or water vapor absorbs heat to generate high-temperature water, saturated steam or superheated steam;c)换热后的渣粒经输料器外送。c) The slag particles after heat exchange are sent out through the feeder.
- 根据权利要求24所述的间壁式高温固态渣粒余热回收方法,其特征在于,在步骤b)中,所述渣粒与来自于汽包的水或水蒸气通过所述换热管组,和/或筒体换热管套、芯轴换热管进行间接接触换热,换热后的渣粒在螺旋板的推动下落至所述输料器上,经输料器排出。The partition-type high-temperature solid slag waste heat recovery method according to claim 24 is characterized in that, in step b), the slag particles and water or water vapor from the steam drum are indirectly contacted for heat exchange through the heat exchange tube group, and/or the cylinder heat exchange tube sleeve, and the core shaft heat exchange tube, and the slag particles after heat exchange fall onto the feeder under the push of the spiral plate and are discharged through the feeder.
- 根据权利要求24所述的间壁式高温固态渣粒余热回收方法,其特征在于,在步骤b)中,渣粒在所述间壁式换热器的导流板的作用下均匀下落,在下落过程中与设于间壁式换热器内下部的布风装置吹出的空气进行接触,与空气换热。The partition-type high-temperature solid slag waste heat recovery method according to claim 24 is characterized in that, in step b), the slag particles fall evenly under the action of the guide plate of the partition-type heat exchanger, and in the process of falling, they come into contact with the air blown out by the air distribution device provided at the lower part of the partition-type heat exchanger to exchange heat with the air.
- 根据权利要求24所述的间壁式高温固态渣粒余热回收方法,其特征在于,在步骤b)中,来自汽包的饱和水进入间壁式换热器汽化段第二换热管,与高温渣粒换热后变为饱和水汽混合物,再通过管路返流入汽包,实现汽水分离;汽包中的饱和水蒸气在压差作用下流入间壁式换热器过热段第一换热管,与所述渣粒换热形成过热蒸汽,再通过管路经缓冲汽罐连接至蒸汽管网;优选地,当渣流量低于设定值时,关闭过热段的蒸汽管路。The method for recovering waste heat from high-temperature solid slag particles of partition type according to claim 24 is characterized in that, in step b), saturated water from the steam drum enters the second heat exchange tube of the vaporization section of the partition type heat exchanger, exchanges heat with the high-temperature slag particles to become a saturated water-vapor mixture, and then flows back into the steam drum through the pipeline to achieve steam-water separation; the saturated water vapor in the steam drum flows into the first heat exchange tube of the superheating section of the partition type heat exchanger under the action of the pressure difference, exchanges heat with the slag particles to form superheated steam, and then is connected to the steam network through the pipeline via the buffer steam tank; preferably, when the slag flow rate is lower than the set value, the steam pipeline of the superheating section is closed.
- 根据权利要求24所述的间壁式高温固态渣粒余热回收方法,其特征在于,在步骤b)之前,渣粒先进入高温储罐中暂存,之后再进入间壁式换热器,渣粒在高温储罐中暂存期间,高温储罐中产生的热空气经除尘器除尘后送至余热回收设备换热;优选的,采用多个高温储罐并联布置。 The partition-type high-temperature solid slag waste heat recovery method according to claim 24 is characterized in that, before step b), the slag particles are first temporarily stored in a high-temperature storage tank and then enter the partition-type heat exchanger. During the temporary storage of the slag particles in the high-temperature storage tank, the hot air generated in the high-temperature storage tank is dedusted by a dust collector and then sent to the waste heat recovery equipment for heat exchange; preferably, a plurality of high-temperature storage tanks are arranged in parallel.
Applications Claiming Priority (14)
Application Number | Priority Date | Filing Date | Title |
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CN202211614584.2 | 2022-12-13 | ||
CN202211603954.2 | 2022-12-13 | ||
CN202211604066.2 | 2022-12-13 | ||
CN202223348531.9U CN219319133U (en) | 2022-12-13 | 2022-12-13 | Reinforced cooling drum-type high-temperature particle heat exchange device |
CN202211604005.6A CN118189688A (en) | 2022-12-13 | 2022-12-13 | Dividing wall type high-temperature slag particle waste heat recovery device and process |
CN202223348531.9 | 2022-12-13 | ||
CN202211614584.2A CN118189689A (en) | 2022-12-13 | 2022-12-13 | System and method for recycling residue particle waste heat by adopting dividing wall type heat exchange mode |
CN202211604044.6 | 2022-12-13 | ||
CN202211604066.2A CN118189199A (en) | 2022-12-13 | 2022-12-13 | Rotary high-temperature slag waste heat recovery system |
CN202223348526.8 | 2022-12-13 | ||
CN202211604044.6A CN118189706A (en) | 2022-12-13 | 2022-12-13 | Rolling bed heat exchanger |
CN202211603954.2A CN118189687A (en) | 2022-12-13 | 2022-12-13 | System and process for recycling residue particle waste heat by adopting rolling bed |
CN202223348526.8U CN219328350U (en) | 2022-12-13 | 2022-12-13 | Tandem type drum-type high-temperature slag particle waste heat recovery device |
CN202211604005.6 | 2022-12-13 |
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