WO2024105942A1 - Washer-dryer - Google Patents
Washer-dryer Download PDFInfo
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- WO2024105942A1 WO2024105942A1 PCT/JP2023/028125 JP2023028125W WO2024105942A1 WO 2024105942 A1 WO2024105942 A1 WO 2024105942A1 JP 2023028125 W JP2023028125 W JP 2023028125W WO 2024105942 A1 WO2024105942 A1 WO 2024105942A1
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- Prior art keywords
- duct
- washer
- dryer
- air
- exhaust
- Prior art date
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Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/02—Domestic laundry dryers having dryer drums rotating about a horizontal axis
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/20—General details of domestic laundry dryers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F58/00—Domestic laundry dryers
- D06F58/20—General details of domestic laundry dryers
- D06F58/22—Lint collecting arrangements
Definitions
- the present invention relates to a washer/dryer.
- Washing and drying machines which can wash and dry clothes in one go, use a blower fan and heat source to create high-temperature, low-humidity air during the drying operation, which is then blown into the washing tub to raise the temperature of the clothes and evaporate the moisture from the clothes, using a hot-air drying method to dehumidify the evaporated moisture.
- Methods for removing evaporated moisture include cooling and dehumidifying circulating air, and replacing circulating air with surrounding low-humidity air.
- cold heat source for cooling and dehumidifying a heat pump and cooling water.
- the heat extracted from the circulating air by dehumidifying it with a cooling medium is used to heat the same circulating air, and as a result the compressor has to do work, the temperature level of the circulating air rises.
- cooling equivalent to the compressor input is performed, but normally part of the circulating air is sucked in and exhausted from the surrounding air, which also serves as part of the dehumidification and heat exhaust.
- This exhaust volume differs between the time-saving and energy-saving courses.
- a large air volume is used and the heat pump output is increased to promote dehumidification and heating.
- the energy-saving course the air volume is reduced and the heat pump output is also lowered to operate with a high COP (Coefficient of Performance).
- the exhaust volume is basically equivalent to the amount of exhaust heat generated by the compressor's work, and so it differs between the two courses.
- the circulating air from the blower fan is blown directly onto the laundry from the door-side opening of the drum, so the pressure inside the drum is easily affected by the air volume. Furthermore, the pressure loss in the return air duct also increases with the square of the air speed when the air volume is large, so the pressure drop inside the air duct becomes large.
- Patent document 1 describes a conventional technology related to exhaust mechanisms.
- Patent document 1 describes a heat pump mechanism including "a housing forming an outer shell, a drying tub provided within the housing for storing clothes, a compressor, a condenser, a pressure reducer, and an evaporator, a drying tub having an air outlet and an air inlet provided in the drying tub, the evaporator being accommodated on the air outlet side and the condenser being accommodated on the air inlet side, a compressor accommodating section connected to an intake port provided in the drying tub closer to the air outlet than the evaporator, a temperature detection section for detecting the temperature of the condenser, an exhaust port provided in the drying tub closer to the air outlet than the intake port, and a device for opening and closing the intake port and the and a control unit that controls the opening and closing of the exhaust port, and when the temperature of the condenser detected by the temperature detection unit does not exceed a predetermined temperature, the control unit closes the inlet port and closes the exhaust port to circulate the
- Patent Document 2 discloses a washer/dryer that includes "an outer tub supported within a housing, an inner tub supported within the outer tub, a heat pump device that connects a compressor, a radiator that radiates heat from the compressed refrigerant, a throttling means that reduces the pressure of the high-pressure refrigerant, and a heat absorber where the reduced-pressure refrigerant absorbs heat from the surroundings with a pipe so that the refrigerant circulates, a circulation air duct through which air circulates through the outer tub, the heat absorber, and the radiator in that order, a blowing means that circulates air within the circulation air duct, and an overflow port that discharges the washing water outside the outer tub when the washing water stored in the outer tub reaches or exceeds a predetermined water level, and an air inlet from the circulation air duct to the outer tub and an air outlet from the outer tub to the circulation air duct are provided above the overflow port.”
- Patent Documents 1 and 2 are expected to suppress clogging of the filter and ensure a stable exhaust volume, as explained below.
- the conventional technology described in Patent Document 1 has an exhaust filter installed at the exhaust port.
- the filter becomes clogged during the drying process, the amount of exhaust air will decrease when some of the moist air is exhausted to the outside through the exhaust port, which may result in a longer drying time.
- the conventional technology described in Patent Document 1 branches the main stream of moist air flowing inside the duct on the return air duct side into a branch stream during the drying process, and exhausts a portion of the moist air to the outside by utilizing the dynamic pressure of the main stream in addition to the static pressure inside the duct.
- This conventional technology described in Patent Document 1 is highly dependent on the dynamic pressure of the main stream when exhausting, making the exhaust volume prone to fluctuations. And with the conventional technology described in Patent Document 1, if the volume of mainstream air decreases during the drying process, the exhaust volume also decreases, which can result in longer drying times.
- the exhaust port is provided so as to face the side wall of the drum.
- water blown off by the high speed rotation of the drum during washing and spin-drying directly moistens the exhaust port.
- lint (dust) that flows out with the exhaust air during the subsequent drying operation adheres to and sticks to the exhaust port, so when some of the moist air is exhausted to the outside from the exhaust port, the exhaust volume decreases, and the drying time may be prolonged.
- continued operation may result in the exhaust port becoming clogged.
- the present invention was made to solve the above-mentioned problems, and its main objective is to provide a washer-dryer that prevents the filter from clogging and ensures a stable exhaust volume.
- the present invention provides a washing and drying machine comprising an outer tub capable of storing liquid therein, a substantially cylindrical drum supported rotatably within the outer tub and in which laundry is stored, a heat pump having a compressor, a condenser, an evaporator and an expansion means, a return air duct connecting the outer tub and the heat pump, a connection part connecting the outer tub and the return air duct, and a filter for collecting lint, wherein the connection part is provided on an upper part of the rear surface of the outer tub, the filter is provided on the connection part, and the shape of the outer peripheral portion of the filter is substantially arc-shaped so as to fit along the outer peripheral portion of the rear surface of the outer tub. Other means will be described later.
- the present invention makes it possible to prevent filter clogging and ensure a stable exhaust volume.
- FIG. 1 is an external perspective view of a washing/drying machine according to an embodiment; 1 is a schematic cross-sectional view of the inside of a washing/drying machine according to an embodiment.
- FIG. 2 is a perspective view showing a structure of a circulation air passage of the washer/dryer according to the embodiment. 4 is an enlarged view of a connection portion that connects an outer tub and a return air duct of the washer/dryer according to the embodiment.
- FIG. 2 is a schematic diagram of a blow-out nozzle and a sprinkler nozzle of a washer/dryer according to an embodiment of the present invention.
- FIG. FIG. 2 is an enlarged view of a variable resistor device of the washer/dryer according to the embodiment.
- FIG. 5 is a schematic diagram showing the relationship between the static pressure rise and the air volume with respect to the air path resistance and the rotation speed of the blower fan of the washer/dryer according to the embodiment.
- FIG. 1 is an external view of a heat pump unit in a washer/dryer according to an embodiment of the present invention.
- FIG. 2 is an internal configuration diagram of a heat pump unit in the washer/dryer according to the embodiment.
- 1 is a block diagram showing a configuration of a control device of a washer/dryer according to an embodiment.
- FIG. 4 is a process diagram illustrating an operation process of the washer/dryer according to the embodiment.
- 13 is an enlarged view of a connection portion that connects an outer tub and a return air duct of a washer/dryer of a modified example.
- FIG. 1 is an external view of a heat pump unit in a washer/dryer according to an embodiment of the present invention.
- FIG. 2 is an internal configuration diagram of a heat pump unit in the washer/dryer according to
- FIG. 1 is a side view of a washer/dryer according to an embodiment of the present invention with a side panel removed; 13 is a view of the washer/dryer of FIG. 12 as seen obliquely from behind, with the rear panel and side panels removed.
- FIG. 13 is a view of the bottom of the washer/dryer of FIG. 12 viewed from above.
- 13 is an enlarged partial cross-sectional view showing the vicinity of an outer tub of the washer/dryer of FIG. 12.
- FIG. 4 is an enlarged partial cross-sectional view of the air outlet.
- 13 is a top view of the heat pump unit of the washer/dryer of FIG. 12.
- FIG. FIG. 17 is a see-through view of the inside of the heat pump unit of FIG. 16 .
- FIG. 13 is a schematic diagram of the outer tub of the washer/dryer of FIG. 12 as viewed from the side.
- FIG. 13 is a rear (back side) view of the washer/dryer of FIG. 12 with the top panel, side panels and back panel removed.
- FIG. 13 is a partial enlarged view of the upper part of the washer/dryer of FIG. 12 as viewed from the right side.
- FIG. 21 is a partially enlarged view showing an upper part on the right side of the washer/dryer of FIG. 20 .
- FIG. 21 is a cross-sectional view of an upstream duct portion and an exhaust duct configured in an upper portion of the washer-dryer of FIG. 20.
- 13 is a rear (back side) view of the washer/dryer of FIG. 12 with the side and back panels attached.
- this embodiment merely illustrates the present invention in a schematic manner to allow a sufficient understanding of the present invention. Therefore, the present invention is not limited to the illustrated examples.
- common or similar components are given the same reference numerals, and duplicate explanations thereof will be omitted.
- the present embodiment is intended to provide a washer/dryer that can solve not only the problems of the conventional technology described above, but also the following problems.
- the air volume differs greatly when the unit is operating in two courses, the time-saving course and the energy-saving course.
- the conventional technology described in Patent Document 1 if the area of the exhaust port is adjusted to match the operation of one of the courses, the diameter of the exhaust port, exhaust resistance, exhaust volume, etc. must be adjusted when the other course is operated.
- the conventional technology described in Patent Document 1 has an issue in that it is desirable to reduce or eliminate the adjustments to the diameter of the exhaust port, exhaust resistance, exhaust volume, etc.
- Patent Document 1 narrows the air duct to adjust the air duct resistance when operating a course other than the time-saving course and energy-saving course, or when operating in hot air spin-drying mode, and when changing the fan rotation speed conditions to change the blowing air temperature and blowing air speed, the static pressure gradient on the return air duct changes drastically.
- This conventional technology described in Patent Document 1 has the problem that the change in the static pressure gradient on the return air duct reduces the exhaust volume, which can result in longer drying times.
- the conventional technology described in Patent Document 2 provides an exhaust port directly in the outer tank, and uses the difference between the internal pressure of the outer tank and the surrounding external air pressure as a driving force to exhaust moist air from the exhaust port during the drying process.
- Such conventional technology described in Patent Document 2 is configured to narrow the exhaust port. Therefore, the conventional technology described in Patent Document 2 has the problem that sufficient space cannot be secured for installing an exhaust filter with only an exhaust air duct according to the exhaust volume.
- Fig. 1 is an external perspective view of the washer/dryer 100 according to the present embodiment.
- Fig. 2 is a schematic cross-sectional view of the inside of the washer/dryer 100 according to the present embodiment.
- the washer/dryer 100 will be described as a drum type washer/dryer.
- the washer-dryer 100 has a housing 1 on the top of a base 1h.
- the housing 1 is formed by combining side panels 1a and 1b, which are mainly made of steel plates and resin molded products, a back cover 1d, and a reinforcing material (not shown) with the top of the base 1h to form a skeleton, and further by attaching a front cover 1c to the front and a top cover 1e to the top.
- the top cover 1e is provided with a detergent dispenser 7.
- An operation switch 12 for operating the washer-dryer 100 is provided in the upper part of the front cover 1c.
- a door 9 for inserting and removing laundry 30 (see FIG. 2), such as cloth, is provided in the center of the front cover 1c.
- the door 9 is a door glass 9a fixed to a resin door frame 9b, and is attached to the housing 1 by a hinge so as to be freely opened and closed.
- the washer-dryer 100 has an outer tub 20 inside.
- the outer tub 20 is supported by a plurality of suspensions 5 (however, FIG. 2 shows only one of the suspensions 5) provided at the bottom.
- the outer tub 20 contains a substantially cylindrical drum 29 as an inner tub.
- substantially cylindrical includes a cylinder and a tube with a shape close to a cylinder.
- the drum 29 holds laundry 30.
- a fluid balancer 31 is provided on the outer periphery of the opening of the drum 29 to reduce vibration caused by imbalance of the laundry 30 during spin-drying.
- a plurality of lifters 33 are provided inside the drum 29 to lift up the laundry 30.
- the drum 29 is directly connected to a motor M10 for driving the drum via a main shaft 35 connected to a metal flange 34 for the drum.
- the drum 29 may also be configured as a so-called belt-driven system in which a pulley fixed to the main shaft is connected to a motor fixed to the outer tub 20 via a belt.
- a bellows 10 is attached to the opening of the outer tub 20.
- the bellows 10 is a rubber-based packing made of an elastic body.
- the bellows 10 maintains the watertightness between the inside of the outer tub 20 and the door 9.
- the bellows 10 enables the washer-dryer 100 to prevent water leakage during the washing, rinsing, and spin-drying processes.
- the drum 29 has many small holes (not shown) in the side wall for centrifugal spin-drying and ventilation.
- a filter 258 for collecting lint and a water sprinkler mechanism 271 for cleaning the filter 258 are provided at the upper rear of the outer tub 20. The details of the filter 258 and the water sprinkler mechanism 271 will be described later.
- a water supply solenoid valve for supplying water is provided above the outer tub 20.
- a water receiving section 23 for receiving water is provided below the outer tub 20, and a drain port 21 for draining the water in the water receiving section 23 is provided at the bottom of the water receiving section 23.
- the drain port 21 is connected to a drain hose 26 via a drain valve V1.
- An overflow hose 17 is attached to the front of the outer tub 20. The overflow hose 17 merges with the drain hose 26 downstream of the drain valve V1.
- the overflow hose 17 is configured to be connected to the drain hose 26 regardless of the open/close state of the drain valve V1.
- This type of washer/dryer 100 can forcibly drain water when the amount of water increases above a predetermined water level to which the overflow hose 17 is attached.
- the washer/dryer 100 may be configured so that the overflow hose 17 and the drain hose 26 join upstream of the drain valve V1.
- the washer-dryer 100 is provided with a circulation pump 18 at the bottom.
- the circulation pump 18 is a pumping means for pumping up the washing water to the top of the outer tub 20 and spraying it on the laundry 30 in the drum 29.
- the circulation pump 18 is preferably fixed to the side of the base 1h (see FIG. 1) arranged below the outer tub 20.
- the washing water flows from the drain port 21 of the water receiving section 23 provided below the outer tub 20 through the lint filter 222 into the suction port side of the circulation pump 18, and is pressurized by the circulation pump 18.
- step S5 the washing water pressurized by the circulation pump 18 is returned to the water receiving section 23 again from the circulation discharge port 24 provided to communicate with the circulation pump 18.
- step S6 main wash step
- first rinse step the wash water pressurized by the circulation pump 18 is sprayed toward the inside of the drum 29 from a water spray nozzle 223 (see FIG. 5) that is provided in communication with the circulation pump 18.
- the washer-dryer 100 is configured as a hot air drying system in which air is circulated between the drum 29 and the heat pump unit 300 by the blower fan 2 (see FIG. 3) during the drying process to dry the clothes.
- the heat pump unit 300 is a unit that incorporates a heat pump having a compressor 307 (see FIG. 8B), a condenser 301 (see FIG. 8B), an expansion means 308 (see FIG. 8B), and an evaporator 302 (see FIG. 8B).
- the washer-dryer 100 is equipped with the blower fan 2 for circulating air, the heat pump unit 300 for dehumidifying and heating the circulating air, a hot air duct 251 (see FIG.
- the washer-dryer 100 is provided with a hot air duct 251 (see FIG. 3) as a circulating air passage on the sending side and a return air passage 252 (see FIG. 3) as a circulating air passage on the return side to circulate the circulating air (hot air). Details of the heat pump unit 300 will be described later.
- the washer-dryer 100 sends the circulating air (hot air) dehumidified and heated by the heat pump unit 300 to the hot air duct 251 (see FIG.
- the washer-dryer 100 also sends the moist air discharged from the drum 29 to the outer tub 20 after drying the laundry 30 to the return air passage 252 (see FIG. 3) and returns it to the heat pump unit 300.
- Figure 3 is a perspective view showing the structure of the circulation air duct (hot air duct 251 and return air duct 252) of the washer-dryer 100.
- Figure 3 shows the internal configuration of the washer-dryer 100 as seen from the right rear.
- Figure 4 is an enlarged view of the connection part 253 that connects the outer tub 20 of the washer-dryer 100 to the return air duct 252.
- the washer/dryer 100 is equipped with a hot air duct 251 and a return air duct 252.
- One end of the hot air duct 251 is connected to the heat pump unit 300, and the other end is connected to an outlet nozzle 221 provided at the front of the outer tub 20.
- one end of the return air duct 25 is connected to a connection part 253 provided at the upper back surface of the outer tub 20, and the other end is connected to the heat pump unit 300.
- a blower fan 2 is provided on the outlet side of the heat pump unit 300.
- the washer-dryer 100 is provided with a filter 258 at a connection part 253 provided at the upper part of the back surface of the outer tub 20.
- the washer-dryer 100 may be provided with multiple filters 258 in the direction of air flow.
- the washer-dryer 100 is described as having two filters 258, filter 258a as a primary filter and filter 258b as a secondary filter, in that order from the upstream side.
- the washer-dryer 100 can arrange the meshes of the filters 258 in a plane that is overlapping each other. This type of washer-dryer 100 can make the mesh density of each filter 258 coarser than when there is only one filter 258, and because multiple filters 258 collect lint, it is possible to prevent lint from being densely collected in a single filter 258, and as a result, stable exhaust can be maintained.
- At least one of the multiple filters 258 may have a frame 259 around it and may be configured to be removable together with the frame 259 from the filter mounting portion 254 provided at the connection portion 253.
- the filter 258b which is the secondary filter, is configured to have a frame 259 around it and to be removable together with the frame 259 from the filter mounting portion 254.
- the filter with the frame 259 can be removed from the filter mounting portion 254, so that the user can manually wash this filter.
- the washer-dryer 100 is described as having a water sprinkler mechanism 271 (see FIG. 2) upstream of the primary filter 258a for cleaning the filter 258a, and the water sprinkler mechanism 271 sprays water onto the filter 258a during the washing process or before the drying process to clean the filter 258a.
- the washer-dryer 100 is described as having a configuration in which the secondary filter 258b is removable from the filter attachment portion 254, allowing the user to manually clean the filter 258b.
- Filter 258a may be washed after the drying process is completed. Also, water sprayed from water spray mechanism 271 (see FIG. 2) may pass through filter 258a and reach filter 258b. This allows washer-dryer 100 to wash not only filter 258a but also filter 258b.
- the water used to wash the filter 258a flows down the back of the outer tub 20 and is guided to the drain outlet 21 (see Figure 2) located below the outer tub 20.
- the water that reaches the filter 258b, which is the secondary filter, is guided to the bottom of the heat pump unit 300 via the return air duct 252, and is ultimately discharged outside the unit together with the drain water (condensed water) generated in the evaporator 302 (see Figure 8B) located inside the heat pump unit 300.
- the return air passage 252 is shaped to connect the connection part 253 provided at the upper part of the back surface of the outer tub 20 to the heat pump unit 300 while going around and avoiding the motor M10 (see FIG. 2) provided at the center of the back surface of the outer tub 20 at the connection part 253.
- the outer peripheral shape of the return air passage 252 is approximately arc-shaped or fan-shaped so as to follow the outer periphery of the outer tub 20 at the connection part 253.
- “approximately arc-shaped” includes an arc shape and a shape close to an arc shape.
- At least a part of the multiple filters 258 provided at the boundary between the connection part 253 and the back surface of the outer tub 20 may be formed in an approximately arc-shaped (or fan-shaped) outer peripheral side to match the shape of the return air passage 252 at the connection part 253.
- the air flow in the outer tub 20 due to the rotation of the drum 29 becomes a flow that traces the approximately arc shape on the outer periphery of the filter 258, so that the lint attached to the filter 258 can be efficiently removed by the air flow.
- At least some of the multiple filters 258 are preferably formed in a concave shape so that the inner periphery can avoid the motor M10 (see Figure 2) while ensuring a large surface area.
- the exhaust port 257 is provided immediately after the outlet of the filter 258 in the connection part 253.
- the exhaust port 257 is preferably provided on a wall surface located in the opposite direction to the direction of air flow in the return air duct 252 in the connection part 253.
- the exhaust port 257 is described as being provided on the wall surface of the return air duct 252 on the side closer to the hot air duct 251 in the connection part 253.
- the washer-dryer 100 can make the static pressure in the return air duct 252 approximately equal to the internal pressure of the outer tub 20, and exhaust air to the outside from the exhaust port 257 by using the differential pressure between the static pressure in the return air duct 252 and the atmospheric pressure as a driving force.
- Such a washer-dryer 100 can exhaust air to the outside from the exhaust port 257 with almost no effect from the dynamic pressure of the mainstream air in the return air duct 252, and can stably exhaust air.
- the exhaust port 257 is provided with a variable exhaust means 306 for changing the amount of exhaust.
- the variable exhaust means 306 has a door-like member that rotates around a hinge, and an electric rotation mechanism that rotates the door-like member.
- the washer-dryer 100 can adjust the amount of exhaust by adjusting the opening and closing amount of the variable exhaust means 306 (i.e., the opening and closing amount of the exhaust port 257 by the door-like member).
- the washer-dryer 100 is provided with a blow-out nozzle 221 for spraying circulating air (hot air) into the inside of the drum 29, and a water spray nozzle 223 for spraying wash water into the inside of the drum 29, at the upper front part of the outer tub 20.
- FIG. 5 is a schematic diagram of the blow-out nozzle 221 and the water spray nozzle 223 of the washer-dryer 100. As shown in FIG. 5, the blow-out nozzle 221 is provided at a position opposite the water spray nozzle 223 on the circumference of the outer tub 20.
- variable resistance device 256 is provided in the middle of the hot air duct 251.
- FIG. 6 is an enlarged view of the variable resistance device 256.
- the variable resistance device 256 is a variable resistance means for changing the resistance of the air flowing through the hot air duct 251.
- FIG. 6 shows the configuration of the variable resistance device 256 through a part of a cover 261 provided on the variable resistance device 256.
- the variable resistance device 256 has a door-like shape that rotates around a hinge. When the washer-dryer 100 weakens the resistance of the air flowing through the hot air duct 251, it raises the door (flap) of the variable resistance device 256 as shown by the solid line in FIG. 6 to open the hot air duct 251.
- the washer-dryer 100 When the washer-dryer 100 strengthens the resistance of the air flowing through the hot air duct 251, it lowers the door (flap) of the variable resistance device 256 as shown by the dashed line in FIG. 6 to partially close the hot air duct 251. For example, in a drying course that requires high-temperature hot air or when a high temperature is required during the drying course, the washer-dryer 100 lowers the door (flap) of the variable resistor device 256 and drives it in a direction to close the air passage (hot air duct 251). As a result, the washer-dryer 100 closes the hot air duct 251 by about half, increasing the resistance of the air passage (hot air duct 251).
- the washer-dryer 100 increases the rotation speed of the blower fan 2 (see FIG. 3). As a result, the washer-dryer 100 compresses the air in the hot air duct 251, further increasing the temperature of the air (dry air) raised by the heat pump unit 300.
- line L11 shows the resistance curve of the circulating air duct when the variable resistor device 256 is open (the hot air duct 251 is fully open)
- line L12 shows the resistance curve of the circulating air duct when the variable resistor device 256 is closed (the hot air duct 251 is partially closed).
- the resistance curve of the circulating air duct shifts from the state of line L11 to the state of line L12.
- the washer-dryer 100 increases the rotation speed of the blower fan 2 from the rotation speed N1 to the rotation speed N2. This strengthens the adiabatic compression of air by the blower fan 2, allowing the washer-dryer 100 to obtain a higher air temperature at the outlet of the blower fan 2.
- the blow-out nozzle 221 is located adjacent to the bellows 10 at the opening of the outer tub 20 so as to blow air directly from the opening onto the laundry 30 in the drum 29 (see FIG. 5).
- the cross-sectional area of the blow-out nozzle 221 is smaller than the cross-sectional area of the hot air duct 251, so the hot air is blown out at a high speed onto the laundry 30, improving heat transfer performance.
- FIG. 8A is an external view of the heat pump unit 300.
- FIG. 8B is an internal configuration diagram of the heat pump unit.
- the internal equipment of the heat pump unit 300 is covered by a heat pump unit case 310.
- An air supply port 260 is provided near the center of the upper part of the heat pump unit case 310.
- the air supply port 260 is provided at a position leading to the space between the evaporator 302 (see FIG. 8B) and the condenser 301 (see FIG. 8B) provided inside the heat pump unit 300.
- the heat pump unit case 310 is also provided with an inlet (not shown) connected to the return air passage 252 (see FIG. 3) and an outlet (not shown) connected to the hot air duct 251 (see FIG. 3).
- the heat pump unit 300 includes a heat pump having a compressor 307, a condenser 301, an expansion means 308, and an evaporator 302.
- a variable expansion valve is used as the expansion means 308, but the expansion means 308 may be a fixed expansion means such as a capillary tube.
- the basic flow of circulating air is that it passes through the evaporator 302, then flows into the condenser 301, and reaches the intake port of the blower fan 2 (see Figure 3).
- An air inlet 260 is provided between the evaporator 302 and the condenser 301. Therefore, the amount of air flowing into the evaporator 302 is the amount of air blown out by the blower fan 2 minus the amount of exhaust air exhausted through the exhaust port 257.
- an amount of air equal to the amount of exhaust air flows in from the air inlet 260. Therefore, the amount of air passing through the condenser 301 is equal to the amount of air blown out by the blower fan 2.
- the circulating air exchanges heat with a low-temperature cooling medium, so that the air is dehumidified and drain water (condensed water) is generated.
- a drain pump (not shown) is provided as necessary, and is usually activated by detecting the amount of accumulated drain water or at predetermined intervals.
- the washer-dryer 100 may be provided with a water sprinkler mechanism 271 (see FIG. 2) in advance, and may employ a method of cleaning in advance or a method of cleaning by detecting changes in the air volume when the water sprinkler mechanism is attached.
- FIG. 9 is a block diagram showing the configuration of the control device CL of the washer/dryer 100.
- the control device CL includes a microcomputer 110.
- the microcomputer 110 acquires operation signals generated by the operation switch 12 in response to user operation, and various information signals generated by various sensors (water level sensor 22, drain temperature sensor SN1, air path temperature sensor SN2, outside air temperature sensor SN3, hot air temperature sensor SN4, and conductivity sensor 4) during the washing and drying processes.
- the microcomputer 110 includes an operation pattern database 111, a process control unit 112, a rotation speed calculation unit 113, a clothes weight calculation unit 114, an electrical conductivity measurement unit 115, a detergent amount and washing time determination unit 116, a turbidity judgment unit 117, and a threshold memory unit 118.
- the operation pattern database 111 stores operation pattern data.
- the process control unit 112 controls the operation of each part in each process.
- the rotation speed calculation unit 113 calculates the rotation speed of the drum 29.
- the clothes weight calculation unit 114 calculates the weight of the clothes in the drum 29. After being put into the drum 29, the weight of the clothes becomes heavier by being immersed in the washing water during the washing operation, and then becomes lighter by being dried during the drying operation, approaching the weight when it was put into the drum 29.
- the electrical conductivity measurement unit 115 measures the electrical conductivity of the washing water.
- the electrical conductivity of the washing water decreases as the concentration of the detergent dissolved in the washing water decreases.
- the detergent amount and washing time determination unit 116 determines the detergent amount and washing time.
- the turbidity determination unit 117 determines the turbidity of the wash water.
- the turbidity of the wash water decreases as the amount of dirt dissolved from the laundry 30 into the wash water decreases and the transparency of the wash water improves.
- the threshold memory unit 118 stores thresholds for controlling the operation of each component.
- the microcomputer 110 controls the operation of the water supply solenoid valve 16, the drain valve V1, the motor M10, the variable exhaust means 306, the variable resistor device 256, the blower fan 2, the circulation pump 18, the water supply pump 19, the compressor 307, and the expansion means 308 via the drive circuit.
- the microcomputer 110 also controls the display 14 and the buzzer (not shown) to inform the user of information related to the washer/dryer 100.
- FIG. 10 is a flow chart explaining the operation of the washing and drying operation (from washing to drying) in the washer-dryer 100. The process from washing to drying in the washer-dryer 100 is explained below.
- step S1 the control device CL accepts input of a course selection for the operation process of the washer/dryer 100 (course selection).
- course selection for the operation process of the washer/dryer 100
- the user opens the door 9, places laundry 30 to be washed in the drum 29, and closes the door 9.
- the user then operates the operation switch 12 to select and input an operation process course.
- the selected operation process course is input to the control device CL.
- the control device CL reads the corresponding operation pattern from the operation pattern database 111 based on the input operation process course, and proceeds to step S2.
- the standard washing/drying course wash-rinse twice-spin-dry
- step S2 the control device CL executes a process to detect the weight (amount of fabric) of the laundry 30 placed in the drum 29 (cloth amount sensing). Specifically, the process control unit 112 drives the motor M10 to rotate the drum 29, and the clothing weight calculation unit 114 calculates the weight (amount of fabric) of the laundry 30 before water is poured in.
- step S3 the control device CL executes a process of calculating the amount of detergent and the operating time.
- the conductivity measurement unit 115 detects the conductivity (hardness) of the supplied water.
- a drain temperature sensor SN1 provided at the bottom of the outer tub 20 (e.g., drain outlet 21) detects the temperature of the supplied water.
- the detergent amount/washing time determination unit 116 determines the amount of detergent to be added and the operating time by map search based on the detected amount of fabric, the water conductivity (hardness) obtained by the conductivity measurement unit 115 using the detection value from the conductivity sensor 4, and the water temperature.
- the process control unit 112 displays the determined amount of detergent and operating time on the display 14.
- step S4 the control device CL waits for a predetermined time (detergent addition waiting process) and then proceeds to step S5. While waiting, the user refers to the amount of detergent displayed on the display 14 and adds detergent to the detergent addition section (not shown). If automatic detergent addition is set, the detergent addition operation can be omitted.
- the washing process is broadly divided into a detergent dissolving process (step S5), a pre-wash process (step S6), and a main wash process (step S7).
- the main wash process is further divided into a first main wash process and a subsequent second main wash process, but there is no functional problem even if the processes are not clearly distinguished in terms of the operation process. Also, the function of the washing process as a whole will not change even if some of the operations in the processes described below are omitted.
- step S5 the control device CL executes the detergent dissolving process.
- a specific solenoid valve of the water supply solenoid valve 16 is opened to supply water.
- the water is introduced into the detergent inlet and then into the outer tub 20.
- the detergent solution introduced into the outer tub 20 is supplied to the water receiving section 23 (see Figures 2 and 5) located at the bottom of the drum 29 through a water supply path (not shown).
- the circulation pump 18 (see Figures 2 and 4) is driven, and the water in the water receiving section 23 flows from the drain port 21 through the lint filter 222 into the suction port (not shown) of the circulation pump 18.
- the wash water pressurized by the circulation pump 18 is returned to the water receiving section 23 again from the circulation discharge port 24 (see Figure 2) that communicates with the outlet of the circulation pump 18 (circulation path for the detergent dissolving process).
- the control device CL detects the conductivity at this point using the conductivity sensor 4 (discrimination means) located inside the water receiving section 23, and compares it with the conductivity database for a highly concentrated detergent aqueous solution and the conductivity database for a fabric softener aqueous solution.
- the conductivity sensor 4 discrimination means located inside the water receiving section 23, and compares it with the conductivity database for a highly concentrated detergent aqueous solution and the conductivity database for a fabric softener aqueous solution.
- step S6 the control device CL executes the pre-wash process.
- the laundry 30 soaked in detergent liquid is usually present in the outer tub 20, and a small amount of detergent liquid is present in the water receiving section 23 at the bottom of the outer tub 20.
- the laundry 30 is lifted to the top of the drum 29, and then the laundry is beaten by a tumbling action that causes the laundry 30 to fall to the bottom by gravity.
- the detergent liquid soaked in the laundry 30 is squeezed out, and the circulation pump 18 is driven intermittently as necessary to spray the detergent liquid again on the laundry 30.
- the blowing nozzle 221 is provided at a position opposite the water spray nozzle 223 on the circumference of the outer tub 20.
- the washer-dryer 100 controls the high-concentration detergent liquid (washing water) sprayed from the spray nozzle 223 to prevent interference of the hot air sprayed from the blow-out nozzle 221. This allows the washer-dryer 100 to efficiently wash the laundry 30. Since the laundry 30 is in a state where the high-concentration detergent liquid is retained, heat conduction is better than when air occupies the gaps between the fibers of the laundry 30, and heating can be performed efficiently. This allows more dirt to be separated from the fibers in a short time. The separated dirt is quickly dispersed in the retained high-concentration detergent liquid, preventing it from coagulating and reattaching.
- a separate circulation pump (not shown) with a smaller flow rate than the circulation pump 18 may be installed.
- the liquid droplets may be mixed into the warm air by pumping up water from the water receiving section 23 and spraying it into the warm air near the blower outlet, and then sprayed onto the laundry 30. If additional water is supplied during the washing process until the normal circulation level is ensured and then sprayed by the circulation pump 18, the temperature of the laundry 30 will drop rapidly. Therefore, by using the above configuration and spraying a smaller amount of circulating water on the warm air, the water contained in the laundry 30 can be replaced evenly and little by little. This makes it possible to prevent a sudden drop in temperature of the laundry 30, thereby improving washing performance.
- a cleaning process of the filter 258 may be performed at some point between the pre-washing process and the main washing process.
- water is sprayed onto the filter 258 from the water spray mechanism 271 (see FIG. 2), but the sprayed water can be used as cleaning water for the washing process. Since water can be sprayed without waste, it is preferable to spray water including cleaning the filter 258b, which is the secondary filter.
- the variable exhaust means 306 is opened. In this embodiment, an exhaust hatch is provided as the variable exhaust means 306.
- Fine water droplets that did not fall into the mesh of the filter 258 can be removed by diffusing the air in the warm air duct 251 to the surrounding outside air, which reduces the humidity in the circulating air duct. If the filter 258 is dry at the start of drying, lint adhesion is suppressed and stable exhaust can be achieved.
- step S7 the control device CL executes the main washing process.
- additional water is supplied when the pre-washing process is completed, increasing the amount of water in the water receiving section 23 and raising the water level.
- This water level is maintained at a level sufficient to pump wash water from the water receiving section 23 by the circulation pump 18 and spray it continuously from the watering nozzle 223 at the top of the outer tub 20.
- Spraying from the water spray nozzle 223 may be continuous or intermittent. Specifically, while there is still a lot of dirt adhering to the backside, etc., of the laundry 30, water is sprayed continuously to promote agitation of the wash water. This allows the wash water held by the laundry 30 to always be replaced with wash water with a low concentration of dirt. After most of the dirt has been removed, it is more efficient to remove the remaining dirt mainly using the mechanical force of beating. Therefore, it is preferable to spray intermittently in the latter half of the process so as not to interfere with the mechanical force. Furthermore, by making the driving force of the circulation pump 18 intermittent, power consumption can be reduced, which is also preferable from the standpoint of energy conservation.
- the water sprinkler nozzle 223 is located in the outer tub 20 above the central axis of the rotatable drum 29 when viewed from the front of the washer-dryer 100, and forward when viewed from the side of the washer-dryer 100. This allows the water sprinkler nozzle 223 to spray at a wide angle relative to the radial direction of the drum 29 (see FIG. 5).
- the rotation of the drum 29 lifts up the laundry 30 that has accumulated below the drum 29 and drops it from above inside the drum 29, applying a mechanical force to the laundry 30 to beat it.
- the larger the drum diameter the greater the synergistic effect of spraying over a wide area and beating, and the shorter the time for the main washing step.
- the control device CL also executes the second main wash process as necessary.
- the amount of water in the second main wash process is made greater than the amount of water in the first main wash process.
- the circulation flow rate of the circulation pump 18 in the second main wash process is made greater than the circulation flow rate of the circulation pump 18 in the first main wash process.
- the rotation speed of the motor M10 of the drum 29 in the second main wash process is made lower than the rotation speed of the motor M10 in the first main wash process.
- the combination of the first and second main wash processes is an operating algorithm that suppresses darkening and stiffness of the laundry 30.
- the washing water pumped up by the circulation pump 18 may be sprayed from the spray nozzle 223 while the drum 29 is rotated with the laundry 30 stuck to the inner side wall of the drum 29 without tumbling.
- This operation pushes out the washing water contained in the laundry 30 by centrifugal force, and washing is performed by the flow of washing water inside the fibers, which is constantly sprayed and supplied by the spray nozzle 223.
- This can suppress the generation of lint caused by rubbing of the laundry 30 against each other, reduce the amount of lint circulating with the circulating air in the drying process, and reduce the cleaning process of the evaporator.
- the laundry 30 is mainly washed by beating, in which the lifter 33 lifts the laundry 30 to the top of the drum 29 as the drum 29 rotates, and then the laundry 30 falls to the bottom of the drum 29 by gravity. Since the overflow hose 17 is connected to the front of the outer tub 20, in some cases the wash water may flow up to the position of the overflow hose 17.
- step S8 the control device CL executes the first rinse step.
- the drain valve V1 is opened to drain the wash water, and then the drain valve V1 is closed to supply rinse water to a predetermined water level in the outer tub 20.
- the drum 29 is then rotated to agitate and rinse the laundry 30 and the rinse water.
- step S9 the control device CL executes the second rinse step.
- the drain valve V1 is opened to drain the rinse water, and then the drain valve V1 is closed to supply rinse water to a predetermined water level in the outer tub 20.
- the drum 29 is then rotated to agitate and rinse the laundry 30 and the rinse water.
- the rinsing operation may involve spraying rinsing water pumped up by the circulation pump 18 from the spray nozzle 223 while rotating the drum 29 with the laundry 30 stuck to the inner wall of the drum 29 without tumbling.
- This operation pushes out the rinsing water contained in the laundry 30 by centrifugal force, and by constantly spraying and supplying water from the spray nozzle, it is possible to suppress the generation of lint caused by the rubbing of the laundry 30 against each other, reduce the amount of lint circulating with the circulating air in the drying process, and reduce the cleaning process of the evaporator 302.
- step S10 the control device CL executes the spin-drying process.
- the drain valve V1 is opened to drain the rinse water from the outer tub 20, and then the drum 29 is rotated to centrifugally spin-dry the laundry 30.
- the spin-drying rotation speed is increased to a set rotation speed according to the load, unless there is a malfunction such as the laundry 30 being unbalanced and the current value of the motor M10 exceeding the upper limit.
- the spin-drying rotation speed is increased and the drum 29 rotates at high speed, vibrations are transmitted to the outer tub 20, and the outer tub 20 itself vibrates slightly.
- the bellows 10 can absorb the vibrations transmitted to the door 9 side due to the high-speed rotation of the drum 29.
- the warm air ducts 251 are also connected to the air outlets of the outer tub 20 by the bellows 10, so that vibrations can be absorbed.
- a cleaning process for the filter 258 can also be performed.
- water is sprayed onto the filter 258 from the water spray mechanism 271 (see Figure 2).
- the exhaust fan which is a variable exhaust means, is driven. Fine water droplets that do not fall into the mesh of the filter 258 can be removed by diffusing the air in the warm air duct 251 into the surrounding outside air, thereby reducing humidity in the circulating air duct.
- variable exhaust means 306 is kept open during the spin-drying process to ensure communication with the surrounding outside air.
- the outer tub 20 tilts backward due to an increase in internal pressure caused by the high speed rotation of the drum 29, but the variable exhaust means 306 can reduce the backward tilt by connecting it to the surrounding outside air, thereby improving the reliability of the bellows 10, etc.
- the heat pump unit 300 may be driven, but if it takes time for the compressor 307 to warm up, the air temperature may be increased by adiabatic compression by narrowing the air path with the variable resistance device 256. Since the air path resistance increases, it is better to ensure the circulating air volume by rotating the blower fan 2 at high speed.
- the suction pressure of the blower fan 2 decreases, and the pressure of the return air path 252 also decreases, but since the driving force of the exhaust can be based on the difference between the internal pressure of the outer tub 20 and the atmosphere, a stable exhaust volume can be ensured. Accordingly, by exhausting part of the moist return air and replenishing it with outside air from the air inlet 260 (see FIG. 8A), the specific heat can be kept small, and higher temperature air can be continuously supplied into the drum 29, which can promote dehydration.
- the drum 29 When air is blown by the blower fan 2 during the dehydration process, it is blown directly into the drum 29 from the blowing nozzle 221, which can easily cause the internal pressure of the drum 29 to rise.
- the drum 29 by opening the variable exhaust means 306, the drum 29 can communicate with the outside air through the exhaust port 257 without any resistance to the rise in internal pressure, so the drum 29 can be prevented from tilting backward too much. This can protect the bellows 10.
- step S11 the control device CL executes the drying process.
- the drying process as shown in FIG. 2 to FIG. 4, first, the blower fan 2 is driven, and then the compressor 307 in the heat pump unit 300 is driven.
- the expansion means 308 is once fully opened to perform an origin adjustment, and then the opening degree is adjusted so that the thermistor (not shown) installed in the suction pipe of the compressor 307 does not become low temperature.
- the rotation speed of the compressor 307 is adjusted so that the difference between the thermistor (not shown) installed in the discharge pipe and the hot air thermistor installed at the outlet of the blower fan 2 is equal to or higher than a predetermined temperature.
- the air that has become hot in the heat pump unit 300 is pressurized by the blower fan 2, it is blown into the drum 29 through the blowing nozzle 221 to exchange heat with the laundry 30 and evaporate moisture from the laundry 30.
- the circulating air containing the moisture evaporated from the laundry 30 is returned to the heat pump unit 300 from the outer tub 20 via the return air duct 252.
- the circulating air is cooled by the evaporator 302 located on the windward side, below the dew point temperature, and dehumidified.
- the air is then heated in the condenser 301, becoming low-humidity warm air.
- the warm air temperature may be increased to increase the temperature of the laundry 30, thereby sterilizing the laundry and preventing the smell of damp laundry.
- the compressor rotation speed is increased and the air volume is rather suppressed, but the warm air temperature is increased by tightening the variable resistor.
- the air duct resistance is increased to increase the rotation speed of the blower fan 2, which corresponds to the air duct loss p2 and air volume q2 in Figure 7. Since the static pressure ⁇ P in front of and behind the blower fan 2 is increased, the suction side of the blower fan becomes low pressure, and the static pressure level of the circulation path from the return air duct 252 to the heat pump unit 300 is reduced.
- the exhaust port 257 is directed toward the connection part 253 between the return air duct 252 and the outer tub 20, which is not affected by the static pressure of the return air duct 252 or the dynamic pressure of the main flow, so a stable exhaust volume can be ensured.
- a cleaning process is carried out on the filter 258. Since the main purpose is to remove lint that was not removed by the swirling flow caused by the rotation of the drum 29 during the drying process, it is preferable to reduce the amount of water sprayed to a level that does not affect the humidity inside the drum 29. If a process is set to sterilize the laundry 30 by raising its temperature at the end of the drying process, the cleaning process is carried out before that, and the variable exhaust means 306 is opened afterwards. Even when sterilizing by raising the temperature, part of the circulating air that may become highly humid at the outlet of the outer tub 20 can be exhausted from the exhaust port 257, so the humidity of the circulating air can be efficiently reduced.
- the cleaning process for the filter 258 may be set to be performed separately from the drying process, and it is preferable that the process can be selected to reflect the degree of lint adhesion, for example, by selecting the process after only the washing course is operated.
- step S1 If the drying process is not set in the course selection process (step S1), operation ends in step S10.
- the washer-dryer 100 has a filter 258 attached to a connection 253 provided at the upper back surface of the outer tub 20 that is connected to the return air passage 252, so that a sufficient surface area for the filter 258 can be secured.
- the washer-dryer 100 has an air flow in the outer tub 20 caused by the rotation of the drum 29 that traces the roughly arcuate shape of the filter 258, so that lint adhering to the filter 258 can be efficiently removed during operation. This allows the washer-dryer 100 to secure a constantly stable exhaust volume.
- the washer-dryer 100 can exhaust air without being affected by the dynamic pressure of the main flow of circulating air, it is easy to adjust the exhaust volume to accommodate different courses and different air blowing conditions during the course of a course. This also allows the washer-dryer 100 to ensure a constant and stable exhaust volume.
- the washer-dryer 100 can arrange the meshes in a plane by forming the filter 258 in two sheets in the flow direction as necessary.
- the mesh (density) of each filter 258 can be made coarser than when there is only one filter 258.
- the washer-dryer 100 can obtain the same lint removal function as a single fine-mesh filter with a two-sheet filter 258.
- the washer-dryer 100 can avoid the lint from being densely collected on one filter 258, and as a result, can ensure a constant and stable exhaust.
- the washer-dryer 100 can collect lint with the two-sheet filter 258, and can avoid the lint from being densely collected on one filter 258 (especially the filter 258a, which is the primary filter).
- This type of washer/dryer 100 can efficiently collect lint even under conditions of high air volume, which also ensures constant and stable exhaust.
- the washer-dryer 100 communicates the air inlet 260 (see FIG. 8A) and the exhaust port 257 (see FIG. 4) provided on the heat pump unit 300.
- the air inlet 260 (see FIG. 8A) and the exhaust port 257 (see FIG. 8A) can communicate the circulating air passage including the outer tub 20, the return air passage 252, and the heat pump unit 300 to the surrounding outside air.
- the washer-dryer 100 can ensure a path from the heat pump unit 300 to the exhaust port 257 (see FIG. 4) in both the outer tub 20 and the return air passage 252, and does not accumulate moisture inside the outer tub 20 and the return air passage 252, thereby suppressing the growth of mold.
- the washer-dryer 100 also has an exhaust port 257 (see FIG. 4) on the wall of a connection part 253 provided at the upper part of the back surface of the outer tub 20, which is connected to the return air duct 252.
- This type of washer-dryer 100 makes it difficult for wash water and water during spin-drying to splash up to the exhaust port 257 (see FIG. 4), making it difficult for lint to adhere, which also ensures constant and stable exhaust.
- the washer/dryer 100 can open the variable exhaust means 306 (see FIG. 4) to release water droplets remaining on the filter 258 into the surrounding outside air along with the exhaust air.
- This type of washer/dryer 100 can reduce the degree of wetness of the filter 258 and make it easier for the air flow in the outer tub 20 to peel off the lint from the filter 258, ensuring constant and stable exhaust air.
- the washer-dryer 100 can exhaust air without being affected by the dynamic pressure of the main flow of circulating air, so exhaust air can be exhausted only due to the influence of the internal pressure of the drum 29 on the operating conditions.
- This type of washer-dryer 100 can minimize the amount of exhaust adjustment by the variable exhaust means 306 (see Figure 4).
- the washer-dryer 100 of this embodiment is configured such that a return air duct 252 is connected and fixed to a connection part 253 provided on the upper back surface of the outer tub 20, a filter 258 is provided on the connection part 253, and the outer periphery of the filter 258 is formed into an arc shape so that the outer periphery of the filter 258 fits along the outer periphery of the outer tub 20.
- the washer-dryer 100 according to this embodiment has an arc-shaped connection with the connection part 253 of the return air duct 252, so that the wind speed of the dry air flowing through the return air duct 252 can be increased.
- the washer-dryer 100 according to this embodiment can improve the cleanability of the filter 258 by cleaning the filter 258 using the wind pressure of the dry air.
- the washer-dryer 100 according to this embodiment can efficiently remove lint adhering to the filter 258 because the wind speed of the dry air is high. Therefore, the washer-dryer 100 according to this embodiment can prevent the filter 258 from clogging. Furthermore, by preventing the filter 258 from clogging during the drying process, a constantly stable exhaust volume can be ensured.
- the washer-dryer 100 is configured to increase the wind speed of the dry air flowing in the return air duct 252 and use the wind pressure of that air to exhaust the air.
- the washer-dryer 100 according to this embodiment is not configured to branch air from the main stream of air flowing in the duct into a branch stream and use the dynamic pressure of the main stream in addition to the static pressure in the duct to exhaust the air, so a stable exhaust volume can be ensured in this respect as well.
- the washer-dryer 100 may be configured with an exhaust port 257 located immediately after the outlet of the filter 258 in the connection part 253.
- the washer-dryer 100 does not change the flow rate of dry air midway through the return air duct 252. Because the flow rate of dry air is stable, adjustments to the diameter of the exhaust port 257, exhaust resistance, exhaust volume, etc. can be reduced or eliminated.
- the washer-dryer 100 may be configured with a variable exhaust means 306 for changing the amount of exhaust air provided at the exhaust port 257.
- the variable exhaust means 306 may be opened after the filter 258 is cleaned.
- the washer-dryer 100 uses the variable exhaust means 306 to reduce adjustments to the exhaust volume for multiple drying courses, thereby ensuring a stable exhaust volume.
- variable exhaust means 306 may be opened after the filter 258 is cleaned.
- the washer-dryer 100 according to this embodiment can efficiently release water droplets remaining on the filter 258 into the surrounding air by opening the variable exhaust means 306 as necessary after cleaning the filter 258.
- each filter 258 is provided in the direction of air flow.
- the mesh size (density) of each filter 258 can be made coarse. This makes it possible for the washer/dryer 100 to prevent lint from being densely collected in each filter 258, thereby ensuring constant and stable exhaust.
- At least one of the multiple filters 258 (particularly filter 258b, which is the secondary filter) is provided with a frame 259 around its periphery and can be removed together with the frame 259 from the filter mounting portion 254.
- the filter (particularly the secondary filter 258b) having the frame 259 can be removed from the filter attachment portion 254, allowing the user to manually wash the filter.
- the washer-dryer 100 can prevent clogging of the filter 258 and ensure a stable exhaust volume. Furthermore, since the washer-dryer 100 can ensure a stable exhaust volume and circulating air volume, it can perform a washing and drying operation with good drying efficiency and reduced power consumption. Furthermore, since the washer-dryer 100 can prevent lint accumulation in the heat pump unit 300 depending on the frequency of use, it can operate continuously without a decrease in drying performance.
- the washer/dryer 100 is configured to include a variable exhaust unit 306 at the exhaust port 257.
- a washer/dryer 100A is provided in which an exhaust fan 263 is provided at the exhaust port 257.
- FIG. 11 is a diagram showing the configuration of the washer-dryer 100A of the modified example.
- the washer-dryer 100A of the modified example is different from the washer-dryer 100 of the embodiment (see FIG. 4) in that an exhaust fan 263 is provided in the exhaust port 257 instead of the variable exhaust means 306 (see FIG. 4).
- the exhaust fan 263 is a means for forcibly exhausting a portion of the air passing through the return air passage 252 to the outside.
- the washer-dryer 100 can adjust the exhaust volume by adjusting the rotation speed of the exhaust fan 263. Since the washer-dryer 100 can forcibly exhaust air by the exhaust fan 263, the exhaust volume can be adjusted more actively than the washer-dryer 100 of the embodiment (see FIG. 4).
- the washer-dryer 100A of the modified example like the washer-dryer 100 of the embodiment (see FIG. 4), clogging of the filter 258 can be suppressed and a stable amount of exhaust can be ensured. Moreover, according to the washer/dryer 100A of the modified example, the amount of exhaust air can be adjusted more actively than in the washer/dryer 100 (see FIG. 4) according to the embodiment.
- Patent document 3 describes a washer/dryer in which a case that forms the outer shell of a heat pump unit is disposed behind a suspension along the lateral (horizontal) direction of the washer/dryer, and a compressor that forms the heat pump is disposed at one end of the case (see paragraphs 0011-0012 and Figures 1 and 2).
- Patent document 3 also describes, with regard to the refrigerant piping of a heat pump, that "if the refrigerant pipe 26 extends upward from the discharge port of the compressor 22, the portion where the refrigerant pipe 26 is first bent may be defined as the upper end of the compressor 22.” (paragraph 0025)
- Patent Document 3 describes a configuration in which the compressor that constitutes the heat pump is disposed behind the suspension of the washer/dryer. And while Patent Document 3 provides the above-mentioned explanation of the refrigerant piping of the heat pump, it does not specifically explain the arrangement of the refrigerant piping that connects the other devices that constitute the heat pump. To simplify the configuration of the heat pump and improve the assembly of the heat pump, careful consideration must be given to the arrangement of the refrigerant piping of the heat pump.
- the second embodiment provides a washer/dryer in which the refrigerant piping is arranged in a way that simplifies the heat pump configuration and improves the assembly of the heat pump.
- the washer-dryer includes an outer tub capable of storing liquid therein, a drum as an inner tub that is rotatably installed inside the outer tub and that stores laundry, an air circulation duct and a blower that circulate air through the inside of the drum, a heat pump unit that dehumidifies and heats the air flowing through the air circulation duct, and a suspension that supports the outer tub at the bottom of the outer tub, and the drum is inclined so that its central axis is raised toward the front.
- the compressor of the heat pump unit is located behind the suspension that is located at the rearmost side of the washer-dryer among the suspensions, the refrigerant inlet and outlet of the condenser of the heat pump unit, and the refrigerant inlet and outlet of the evaporator are each located on the rear side of the washer-dryer relative to the condenser and the evaporator, and at least the expansion valve of the heat pump unit is located on the rear side of the washer-dryer relative to the compressor, the condenser, and the evaporator.
- the washer/dryer of the second embodiment it is possible to provide a washer/dryer in which the refrigerant piping is arranged so as to simplify the configuration of the heat pump and improve the assemblyability of the heat pump. Problems, configurations and effects other than those described above will become apparent from the following description of the embodiments.
- Fig. 12 is a side view of the washer-dryer 100B according to one embodiment of the present invention, with the side panel 1hc (Fig. 13) removed.
- Fig. 13 is a diagonal rear view of the washer-dryer 100B of Fig. 12, with the rear panel and the side panel removed.
- Fig. 14 is a top view of the bottom of the washer-dryer 100B of Fig. 12.
- Fig. 15 is a partial cross-sectional view showing an enlarged view of the vicinity of the outer tub 20 of the washer-dryer 100B of Fig. 12.
- Fig. 16 is a partial cross-sectional view showing an enlarged view of the air outlet 60b.
- the side seen to the right when looking at the washer-dryer 100B from the front will be described as the right side, and the side seen to the left as the left side.
- the left-right direction of the washer-dryer 100B may be referred to as the width direction, and the front-rear direction as the depth direction.
- the washer/dryer 100B is a drum-type washer/dryer with a drying function.
- a skeleton is formed on top of the base 1he by combining reinforcing materials such as side panels 1hc (see Figure 13) and front panel 1hf (see Figure 15), which are mainly made of steel plate and resin molded parts, on top of which a front design panel 1ha, a back panel 1hb, and a top panel 1hd are attached to form the housing 1.
- An opening is formed in the front design panel 1ha for putting in and taking out laundry such as clothes, and this opening is openably covered by a door 9.
- An outer tank 20 is disposed inside the housing 1.
- the outer tank 20 is capable of storing liquid inside and is supported by a number of suspensions 27.
- four suspensions 27a to 27d are disposed at the bottom of the outer tank 20, and two suspensions 27e and 27f are disposed at the top of the outer tank 20.
- a drum 29 is provided inside the outer tub 20 as an inner tub, and laundry is stored in the drum 29.
- a fluid balancer 31 is provided on the outer periphery (periphery) of the opening of the drum 29 to reduce vibration caused by unbalance of the laundry during spin-drying.
- the drum 29 is configured to be rotatable via a rotary drive shaft M10a by a motor M10 provided on the back (bottom) of the outer tub 20. For this reason, the drum 29 is also called a rotating drum.
- a heat pump unit 40 for implementing the drying function is disposed on the rear side of the washer/dryer.
- the heat pump unit 40 dehumidifies and heats the air circulating inside the drum 29.
- the air dehumidified and heated by the heat pump unit 40 passes through the ventilation passage 60a of the air circulation duct 60 disposed on the rear side and upper part of the outer tub 20 (see FIG. 12), and is sent to the opening of the outer tub 20.
- an air outlet 60b is provided at the opening of the outer tub 20, and air blown to the air outlet 60b through the air passage 60a is blown into the inside of the drum 29 through the opening 29a of the drum 29, as shown by arrow F1.
- Bellows 10 are provided between the outer tub 20 and the front panel 1hf, and in addition to preventing leakage of wash water, the bellows 10 are airtight and prevent air leakage during drying.
- the air used to dry the laundry inside the drum 29 flows out into the outer tub 20, flows through an air exhaust port (not shown) on the rear of the outer tub 20 into the return passage 60c of the air circulation duct 60, and returns to the heat pump unit 40 through the return passage 60c.
- the blower 70 is provided integrally with the heat pump unit 40.
- the air (hot air) sucked into the blower 70 from the heat pump unit 40 flows into the air passage 60a connected to the outlet (blower outlet 70a) of the blower 70.
- the return passage 60c is connected to the intake port 40a of the heat pump unit 40, and the air flowing through the return passage 60c returns to the heat pump unit 40 from the intake port 40a of the heat pump unit 40.
- Figure 17 is a top view of the heat pump unit of the washer/dryer of Figure 12.
- Figure 18 is a see-through view of the inside of the heat pump unit of Figure 16.
- An air flow path 60d within the heat pump is formed inside the case 40b of the heat pump unit 40, connecting the intake port 40a of the heat pump unit 40 to the blower outlet port 70a.
- the air flow path 60d within the heat pump forms part of the air circulation duct 60.
- the heat pump configured in the heat pump unit 40 has an evaporator 41, a compressor 42, a condenser 43, an expansion valve 44, and a gas-liquid separator 45.
- the evaporator 41 is a radiator
- the condenser 43 is a cooler
- the evaporator 41 and the condenser 43 configure a heat exchanger.
- the refrigerant piping 180 includes a refrigerant piping 181 (first refrigerant piping) that connects the evaporator 41 and the compressor 42, a refrigerant piping 182 (second refrigerant piping) that connects the compressor 42 and the condenser 43, a refrigerant piping 183 (third refrigerant piping) that connects the condenser 43 and the expansion valve 44, and a refrigerant piping 184 (fourth refrigerant piping) that connects the expansion valve 44 and the evaporator 41.
- a gas-liquid separator 45 is provided midway through the refrigerant piping 181 (first refrigerant piping) that connects the evaporator 41 and the compressor 42.
- the refrigerant circulates through the evaporator 41, gas-liquid separator 45, compressor 42, condenser 43, expansion valve 44, and evaporator 41 in that order.
- the air flowing through the air circulation duct 60 is cooled and dehumidified in the evaporator 41 in the heat pump air flow path 60d that runs from the intake 40a of the heat pump unit 40 to the blower outlet 70a, and then heated in the condenser 43.
- the refrigerant inlet to which refrigerant pipe 182 (second refrigerant pipe) is connected in the condenser 43 and the refrigerant outlet to which refrigerant pipe 183 (third refrigerant pipe) is connected, and the refrigerant inlet to which refrigerant pipe 184 (fourth refrigerant pipe) is connected in the evaporator 41 and the refrigerant outlet to which refrigerant pipe 181 (first refrigerant pipe) is connected are each disposed on the rear side of the washer-dryer 100B relative to the condenser 43 and the evaporator 41.
- the condenser 43 and the evaporator 41 are arranged in parallel in the left-right direction, the refrigerant inlets and refrigerant outlets of the condenser 43 and the evaporator 41 are arranged side by side on one surface.
- the expansion valve 44 and the gas-liquid separator 45 are disposed on the rear side of the washer-dryer 100B with respect to the condenser 43 and the evaporator 41.
- the compressor 42 is arranged in parallel with the condenser 43 and the evaporator 41 in the left-right direction, so that the expansion valve 44 and the gas-liquid separator 45 are disposed on the rear side of the washer-dryer 100B with respect to the compressor 42, the condenser 43 and the evaporator 41.
- the refrigerant inlet to which the refrigerant pipe 181 (first refrigerant pipe) is connected in the compressor 42 i.e., the refrigerant inlet to which the refrigerant pipe portion from the gas-liquid separator 45 of the refrigerant pipe 181 (first refrigerant pipe) is connected, is disposed on the rear side of the washer-dryer 100B with respect to the main body of the compressor 42. Furthermore, the refrigerant outlet to which the refrigerant pipe 182 (second refrigerant pipe) is connected in the compressor 42 is disposed on the upper surface of the compressor 42.
- the refrigerant inlet to which refrigerant pipe 182 (second refrigerant pipe) is connected in the condenser 43 and the refrigerant outlet to which refrigerant pipe 183 (third refrigerant pipe) is connected, and the refrigerant inlet to which refrigerant pipe 184 (fourth refrigerant pipe) is connected in the evaporator 41 and the refrigerant outlet to which refrigerant pipe 181 (first refrigerant pipe) is connected are each positioned on the rear side of the washer-dryer 100B relative to the condenser 43 and the evaporator 41, and at least the expansion valve 44 is positioned on the rear side of the washer-dryer 100B relative to the compressor 42, the condenser 43 and the evaporator 41, so that at least the refrigerant pipe 183 (third refrigerant pipe) and the refrigerant pipe 184 (fourth refrigerant pipe) can be positioned together on the rear side of the washer-dryer 100B relative to the con
- the gas-liquid separator 45 can be arranged on the rear side of the washer-dryer 100B relative to the condenser 43 and the evaporator 41, so that the refrigerant pipe 181 (first refrigerant pipe), together with the refrigerant pipe 183 (third refrigerant pipe) and the refrigerant pipe 184 (fourth refrigerant pipe), can be arranged together on the rear side of the washer-dryer relative to the condenser and the evaporator.
- the end of the refrigerant pipe 181 (first refrigerant pipe) that is connected to the refrigerant outlet of the compressor 42 is located closer to the front of the washer-dryer than the ends of the condenser 43 and evaporator 41 that are located on the rear side of the washer-dryer 100B, i.e., the locations where the refrigerant inlets and outlets of the condenser 43 and evaporator 41 are located.
- the refrigerant piping 180 that constitutes the heat pump can be consolidated into a compact area, and the overall length of the refrigerant piping 180 can be shortened. And by shortening the overall length of the refrigerant piping 180, the efficiency of the heat pump can be improved.
- the refrigerant pipes 180 constituting the heat pump can be arranged together on one end side of the heat pump unit 40 in the front-to-rear direction.
- almost all of the refrigerant pipes 180 constituting the heat pump are arranged on the rear side of the washer-dryer 100B relative to the compressor 42, the condenser 43, and the evaporator 41.
- a portion of the refrigerant pipe 182 (second refrigerant pipe) connected to the refrigerant outlet of the compressor 42 is arranged in an area that overlaps with the compressor 42.
- the compressor 42 is disposed on the rear side of the washer-dryer 100B relative to the suspension 27a (dashed line L1), which is disposed closest to the rear side of the washer-dryer 100B among the four suspensions 27a-27d disposed at the bottom of the outer tub 20. In other words, the compressor 42 is disposed closer to the rear side of the washer-dryer 100B than the suspension 27a.
- This allows the refrigerant piping 180 that constitutes the heat pump to be consolidated into a compact area, and the overall length of the refrigerant piping 180 can be shortened. Furthermore, shortening the overall length of the refrigerant piping 180 can improve the efficiency of the heat pump.
- Figure 19 is a schematic diagram of the outer tub of the washer/dryer in Figure 12 as seen from the side. Note that in Figure 19, the outer tub 20 is depicted as if it were rectangular.
- the outer tub 20 and drum 29 have their central axes 20a inclined at an angle ⁇ with respect to the horizontal line VL so that the front is raised. Therefore, the distance between the side surface 20c of the outer tub 20 and the horizontal surface of the base 1he becomes narrower the closer to the rear surface of the washer/dryer 100B. In this case, the distance between the side surface 20c of the outer tub 20 and the horizontal surface of the base 1he is narrowest at the intersection 20d of the side surface 20c (or an extension of the side surface 20c) of the outer tub 20 and the rear surface (bottom surface) 20b (or an extension of the rear surface 20b), which forms a rectangular corner. In other words, the intersection 20d is the lowest point (bottommost point) of the outer tub 20.
- the compressor 42 it is preferable to place the compressor 42 closer to the rear side of the washer/dryer 100B than the intersection point 20d, which is the lowest point.
- the compressor 42 By placing the compressor 42 closer to the rear side of the housing 1, a sufficient distance in the up-down direction (vertical direction) from the outer tub 20 can be secured, allowing a larger compressor 42 to be installed.
- the performance of the compressor 42 can be improved, and the heat pump unit 40 can be made smaller.
- the refrigerant outlet of the compressor 42 is disposed on the upper surface of the compressor 42, and the refrigerant pipe 182 (second refrigerant pipe) connected to this refrigerant outlet is piped to a position higher than the compressor 42. Therefore, even if a part of the body of the compressor 42 is located on the front side of the washer-dryer 100B from the intersection point 20d, which is the lowest point of the outer tub 20, interference between the refrigerant pipe 182 (second refrigerant pipe) and the outer tub 20 can be avoided.
- the compressor 42 is disposed on the rear side of the washer-dryer 100B from the line (extension line) indicated by the dotted line extended along the rear part 20b (bottom part) of the outer tub 20. This allows a large space to be secured above the compressor 42, increasing the degree of freedom in the arrangement of the refrigerant pipe 180, especially the refrigerant pipe 184 (fourth refrigerant pipe), and improving the degree of freedom in the design of the heat pump unit 40.
- Embodiment 3 In contrast to the invention described in Patent Document 2 (JP 2005-46414 A), the present embodiment 3 provides a washer/dryer that can suppress a decrease in drying efficiency caused by condensation water generated by a drop in the temperature of the hot, humid air when a part of the hot, humid air is exhausted, which flows back into the circulating air duct. Note that Patent Document 2 (JP 2005-46414 A) describes the following invention.
- Patent Document 2 describes a washer-dryer that is equipped with a heat pump device, in which the moist air after removing moisture from the clothes in the drum serving as the inner tub is cooled and dehumidified by a heat absorber, and then heated by a radiator, and this process is repeated to progress the drying of the clothes in the drum.
- this washer-dryer some of the air circulating in the circulation air duct is exhausted from an exhaust port, and heat is appropriately released outside the circulation air duct, preventing the compressor of the heat pump device from being overloaded and shutting down (see paragraph 0033).
- Patent Document 2 also describes a configuration in which an exhaust port is provided in the outer tub, and hot, humid air that has passed through the outer tub is exhausted from the exhaust port, allowing heat to be released outside the circulation air duct (see paragraph 0027).
- this third embodiment provides a washer/dryer that can prevent condensation water generated by a drop in the temperature of hot, humid air from flowing back into the circulating air duct and reducing the drying efficiency when a portion of the hot, humid air is exhausted.
- the washer-dryer is a washer-dryer with washing and drying functions, and includes an outer tub for storing water, a drum as an inner tub that is rotated inside the outer tub, a heat pump unit having a heat exchanger, an air circulation duct including a feed duct for sending air from the heat pump unit to the outer tub and a return duct for returning air from the outer tub to the heat pump unit, and an exhaust duct branching off from the return duct and discharging a portion of the circulating air flowing through the air circulation duct to the outside of the machine, and the exhaust duct is located on the same side of the washer-dryer widthwise as the feed duct with respect to a straight line that passes through the center of the rotation drive shaft of the drum and extends in the vertical direction.
- Fig. 12 is a side view of the washer-dryer 100C according to one embodiment of the present invention, with the side panel 1hc and the back panel 1hb removed.
- Fig. 13 is a diagonal rear view of the washer-dryer 100C of Fig. 12, with the back panel 1hb and the side panel 1hc removed.
- Fig. 15 is a cross-sectional view showing the inside of the outer tub 20 of the washer-dryer 100C of Fig. 12.
- the side seen to the right is referred to as the right side
- the side seen to the left is referred to as the left side
- the left-right direction of the washer-dryer 100C may be referred to as the width direction, the front-rear direction as the depth direction, and the up-down direction as the height direction.
- the washer/dryer 100C is a drum-type washer/dryer with washing and drying functions.
- a framework is formed on top of the base 1he by combining reinforcing materials such as side panels 1hc (see FIG. 13) and front panel 1hf (see FIG. 15), not shown, which are mainly made of steel plate and resin molded parts, and the housing 1 is formed by attaching a front design panel 1ha, a back panel 1hb, and a top panel 1hd on top of that.
- An opening is formed in the front design panel 1ha for putting in and taking out laundry such as clothes, and this opening is openably covered by a door, not shown.
- An outer tank 20 is disposed inside the housing 1.
- the outer tank 20 is capable of storing liquid inside and is supported by a number of suspensions 27.
- a drum 29 is disposed inside the outer tub 20 as an inner tub.
- the drum 29 has a cylindrical side portion 29b with numerous holes 29d, and the rear side of the side portion 29b is closed by a bottom surface 29c.
- the drum 29 has an opening a on the front side, and a fluid balancer 31 is provided on the outer periphery (periphery) of the opening 29a to reduce vibrations caused by unbalance of the laundry during spin-drying.
- the drum 29 is configured to be rotatable via a rotary drive shaft M10a by a motor M10 provided on the bottom portion (rear portion) of the outer tub 20. For this reason, the drum 29 is also called a rotating drum.
- a heat pump unit 40 for implementing the drying function is disposed on the rear side of the washer/dryer 100C.
- the heat pump unit 40 includes an evaporator (heat radiator), a compressor, a condenser (cooler), an expansion valve, and a gas-liquid separator.
- the evaporator and condenser form a heat exchanger, and the evaporator is disposed downstream of the condenser.
- the air circulating between the heat pump unit 40 and the outer tub 20 and the drum 29 is blown by the blower 70, cooled and dehumidified by the condenser, and then heated by the evaporator.
- the air dehumidified and heated by the heat pump unit 40 dries laundry such as clothes in the drum 29, becomes hot and humid, and returns to the heat pump unit 40.
- an air circulation duct 60 which is an air circulation flow path, is configured between the heat pump unit 40 and the outer tub 20.
- Figure 20 is a rear (back) view of a washer/dryer 100C according to this embodiment, which has a similar configuration to the washer/dryer 100B of Figure 12, with the top panel 1hd, side panel 1hc, and back panel 1hb removed.
- Figure 21 is a partial enlarged view of the upper part of the washer/dryer 100C according to this embodiment, which has a similar configuration to the washer/dryer 100B of Figure 12, as viewed from the right side.
- the configuration of the air circulation duct 60 is defined based on the heat pump unit 40.
- the blower 70 (see FIG. 13) is configured integrally with the heat pump unit 40 (see FIG. 13), so the configuration of the air circulation duct 60 is defined based on the blower 70 and the heat pump unit 40.
- the air circulation duct 60 includes a feed duct 61 arranged upstream of the drum 29 as part of the air circulation duct section, a return duct 62 arranged downstream of the drum 29 as part of the air circulation duct section, and an exhaust device 200 that exhausts part of the circulating air.
- the feed duct 61 is arranged between the heat pump unit 40 and the outer tub 20, and constitutes an air circulation duct section (first air duct) that sends air from the heat pump unit 40 to the outer tub 20. More specifically, the feed duct 61 is arranged between the outer tub 20 and a blower 70 located downstream from the heat pump unit 40, and is connected to the heat pump unit 40 via the blower 70.
- the return duct 62 is arranged between the outer tub 20 and the heat pump unit 40, and constitutes an air circulation duct section (second air duct) that returns air from the outer tub 20 side to the heat pump unit 40 side.
- the feed duct 61 is formed by connecting at least two members.
- the members constituting the upstream duct portion 61a of the feed duct 61 are mainly arranged on the rear side of the washer-dryer 100C relative to the outer tub 20, and the members constituting the downstream duct portion 61b of the feed duct 61 are mainly arranged on the upper side of the washer-dryer 100C relative to the outer tub 20.
- the feed duct 61 includes an upstream duct section 61a and a downstream duct section 61b, the upstream duct section 61a being disposed on the rear side of the washer-dryer 100C relative to the outer tub 20 and disposed upstream of the downstream duct section 61b in the direction of the circulating air flow, and the downstream duct section 61b being disposed on the top side of the washer-dryer 100C relative to the outer tub 20 and disposed downstream of the upstream duct section 61a in the direction of the circulating air flow.
- One end 611 (upstream end) of the feed duct 61 is connected to the heat pump unit 40.
- the other end 612 (downstream end) of the feed duct 61 is connected to the nozzle (air inlet) 20e1 provided on the front side 20e of the outer tank 20, as shown in FIG. 21.
- one end 611 of the feed duct 61 is connected to the blower outlet 70a of the blower 70 via a connecting member 63a such as a bellows.
- the other end 612 of the feed duct 61 is connected to the nozzle (air inlet) 20e1 via a connecting member 63b such as a bellows.
- one end 611 of the feed duct 61 is one end 61a1 of the upstream duct section 61a, and the other end 61a2 of the upstream duct section 61a is connected to one end 61b1 (upstream end) of the downstream duct section 61b via a connecting member 63c such as a bellows.
- the other end 61b2 of the downstream duct section 61b is the other end 612 of the feed duct 61.
- the upstream duct section 61a is configured to extend in the front-to-rear direction of the washer-dryer 100C, and the downstream duct section 61b is configured to extend in the up-down direction of the washer-dryer 100C.
- the return duct 62 is disposed on the rear side of the washer-dryer 100C relative to the outer tub 20.
- a bent portion 62c is provided between the upstream duct portion 62a and the downstream duct portion 62b of the return duct 62.
- the upstream duct portion 62a is disposed above the rotation drive shaft M10a of the drum 29 and extends in the left-right direction of the washer-dryer 100C.
- the downstream duct portion 62b is disposed on the opposite side of the rotation drive shaft M10a of the drum 29 from the side where the upstream duct portion 61a of the feed duct 61 is disposed in the left-right direction of the washer-dryer 100C, and extends in the up-down direction of the washer-dryer 100C.
- One end 621 (upstream end) of the return duct 62 is connected to the air outlet 20f2 provided on the bottom (back) 20f of the outer tank 20.
- the other end 622 (downstream end) of the return duct 62 is connected to the intake 40a (air inlet) of the heat pump unit 40, as shown in FIG. 20.
- one end 621 of the return duct 62 is connected to the outlet 20f2 via a connecting member such as a bellows (not shown), and the other end 622 of the return duct 62 is connected to the intake 40a via a connecting member 63c such as a bellows.
- the configuration of the feed duct 61 and the return duct 62 is not limited to the configuration described above.
- the feed duct 61 and the return duct 62 may be divided into more members, or the feed duct 61 may be composed of a single member.
- the connecting members such as bellows used at the connection points of each duct and each duct section are provided appropriately as necessary, and the connecting points of each duct and each duct section are not limited to the configuration described above.
- duct A is connected to duct B
- duct B is indirectly connected via a connecting member such as a bellows or other duct member.
- the exhaust device 200 will be described with reference to Figs. 22 to 24.
- the exhaust device 200 is a device that exhausts a portion of the circulating air circulating between the heat pump unit 40 and the drum 29 to the outside of the washer-dryer 100C.
- Fig. 22 is a partially enlarged view showing an upper part of the right side of the washer-dryer 100C in Fig. 20.
- Fig. 23 is a cross-sectional view of the upstream duct section 61a and the exhaust duct 210 configured at the upper part of the washer-dryer 100C in Fig. 20.
- Fig. 24 is a view of the washer-dryer 100C in Fig. 12 as seen from the rear (back side) with the side panel 1hc and back panel 1hb attached.
- an exhaust device 200 for exhausting a portion of the circulating air is provided in the air circulation duct 60 in order to suppress an increase in the load on the compressor.
- the exhaust device 200 has an exhaust duct 210 that exhausts the hot and humid air after passing through the outer tank 20 from the return duct 62 to the outside of the air circulation duct 60.
- the exhaust duct 210 has a valve housing duct section 212, an upstream exhaust duct section 211 provided upstream of the valve housing duct section 212, and a downstream exhaust duct section 213 provided downstream of the valve housing duct section 212.
- the upstream exhaust duct section 211 is a duct section that connects the return duct 62 and the valve housing duct section 212, with one end 211a (upstream end) connected to one end 621 (upstream end) of the return duct 62 and the other end 211b (downstream end) connected to the valve housing duct section 212.
- a connecting member 211c made of a bellows or the like is provided midway through the upstream exhaust duct section 211.
- the upstream exhaust duct section 211 forms a flow path that flows a portion of the hot and humid circulating air upward and forward.
- the valve housing duct section 212 constitutes a part of the exhaust duct 210, and houses a valve 215 inside, as shown in FIG. 23.
- the valve housing duct section 212 has a connection section 212a (see FIG. 25) on its underside to which the upstream exhaust duct section 211 is connected.
- the downstream exhaust duct section 213 is also connected to the valve housing duct section 212.
- an exhaust port 214 is provided on the rear surface of the washer/dryer 100C, and the downstream end of the downstream exhaust duct section 213 is connected to the exhaust port 214.
- the valve 215 is controlled by a control device (not shown) to open and close the exhaust duct 210.
- a control device not shown
- the valve 215 When the valve 215 is closed, the exhaust of part of the circulating air is stopped, and the entire amount of the circulating air cannot circulate between the outer tub 20 and the drum 29 and the heat pump unit 40.
- the valve 215 When the valve 215 is opened, the exhaust of part of the circulating air is discharged to the outside of the housing 1 of the washer-dryer 100C through the exhaust duct 210 and the exhaust port 214.
- the exhaust duct 210 is disposed adjacent to the feed duct 61.
- the feed duct 61 is a duct through which dehumidified and heated high-temperature, low-humidity air flows.
- the proximity of the exhaust duct 210 and the feed duct 61 means that both the exhaust duct 210 and the feed duct 61 are at least positioned on one side of the washer-dryer 100C (the right side in FIG. 20) with respect to a straight line L2 that passes through the center of the rotation drive shaft M10a of the drum 29 and extends in the vertical direction.
- the washer-dryer 100C of this embodiment is a washer-dryer 100C with washing and drying functions, and is equipped with an outer tub 20 for storing water, a drum 29 that is rotated inside the outer tub 20, a heat pump unit 40 with a heat exchanger, an air circulation duct 60 including a feed duct 61 that sends air from the heat pump unit 40 to the outer tub 20 and a return duct 62 that returns air from the outer tub 20 to the heat pump unit 40, and an exhaust duct 210 that branches off from the return duct 62 and exhausts a portion of the circulating air flowing through the air circulation duct 60 to the outside of the machine, and the exhaust duct 210 is located on the same side of the line L2 that passes through the center of the rotation drive shaft M10a of the drum 29 and extends in the vertical direction as the feed duct 61 is located in the width direction of the washer-dryer 100C.
- Figure 25 is a perspective view of the downstream duct portion 61b and the exhaust duct 210 according to this embodiment.
- Figure 26 is a plan view of the downstream duct portion 61b and the exhaust duct 210 according to this embodiment, viewed from above.
- the downstream duct portion 61b of the feed duct 61 is configured to be made up of two members, and only the members on one end 61b1 (upstream end) side of the downstream duct portion 61b are shown. In other words, in Figures 25 and 26, the members on the other end 61b2 (downstream end) side of the downstream duct portion 61b (see Figure 21) are not shown.
- the space (flow path) in exhaust duct 210 and the space (flow path) in feed duct 61 have a distance (dimension) of D1 at the valve housing duct portion 212.
- the width (dimension) of the space (flow path) in exhaust duct 210 is W212
- the width (dimension) of the space (flow path) in feed duct 61 is W61b.
- D1 is smaller than W212 and W61b.
- the exhaust duct 210 (the valve housing duct portion 212 in this embodiment) and at least a portion of the feed duct 61 (the downstream duct portion 61b in this embodiment) are parallel to each other.
- the exhaust duct 210 is disposed close to the feed duct 61 so that the widthwise distance D1 between the flow path space formed inside the exhaust duct 210 and the flow path space formed inside the feed duct 61 is smaller than the width (dimension) W212 of the flow path space formed inside the exhaust duct 210 and the width (dimension) W61b of the flow path space formed inside the feed duct 61.
- the exhaust duct 210 is arranged so that at least a part of it (in this embodiment, the valve storage duct section 212) is parallel to at least a part of the feed duct 61 (in this embodiment, the downstream duct section 61b).
- At least a part of the exhaust duct 210 (the valve storage duct section 212) is arranged close to at least a part of the feed duct 61 (the downstream duct section 61b) so that the distance D1 in the width direction between the flow path space formed inside the exhaust duct 210 and the flow path space formed inside the feed duct 61 is smaller than the width W212 of the flow path space formed inside the valve storage duct section 212 of the exhaust duct 210 and the width W61b of the flow path space formed inside the downstream duct section 61b of the feed duct 61 in the part where at least a part of the exhaust duct 210 (the valve storage duct section 212) and at least a part of the feed duct 61 (the downstream duct section 61b) are parallel to each other.
- the feed duct 61 includes an upstream duct section 61a and a downstream duct section 61b.
- the upstream duct section 61a is disposed on the rear side of the washer-dryer 100C relative to the outer tub 20, and is disposed upstream of the downstream duct section 61b in the flow direction of the circulating air.
- the downstream duct section 61b is disposed on the top side of the washer-dryer 100C relative to the outer tub 20, and is disposed downstream of the upstream duct section 61a in the flow direction of the circulating air.
- At least a part of the exhaust duct 210 (valve housing duct section 212) is disposed in parallel to and adjacent to the downstream duct section 61b of the feed duct 61.
- the flow path space formed inside the downstream duct portion 61b of the feed duct 61 has a width (dimension) of W61b in the portion parallel to the valve storage duct portion 212.
- This width (dimension) W61b widens toward the downstream side, becoming a width (dimension) of W1.
- the width (dimension) W1 is greater than the width (dimension) W61b. Therefore, the flow path space formed inside the downstream duct portion 61b widens toward the downstream side.
- the feed duct 61 has a widened portion 61w (in the downstream duct portion 61b).
- the exhaust duct 210 and the feed duct 61 are arranged in close proximity to each other so that the flow path space of width W212 formed inside the exhaust duct 210, i.e., the flow path space formed inside the valve storage duct section 212, has a range OL of overlap in the width direction with the flow path space formed inside the widened section 61w of the feed duct 61.
- the width direction is perpendicular to the extension direction of the downstream duct section 61b and the exhaust duct 210 and is horizontal.
- the feed duct 61 has a widened portion 61w
- the exhaust duct 210 is arranged in close proximity so that the flow path space of width W212 formed therein has a range OL of overlap in the width direction with the flow path space at the widened portion 61w of the feed duct 61.
- the exhaust duct 210 and the feed duct 61 by configuring the exhaust duct 210 and the feed duct 61 as described above, at least a portion of the exhaust duct 210 can be brought close to the feed duct 61. This prevents the air (exhaust air) flowing through the exhaust duct 210 from suddenly decreasing in temperature until it reaches the exhaust port 214 provided in the housing 1, thereby preventing the occurrence of condensation. This prevents the condensed water from flowing back into the outer tub 20, ensuring high energy efficiency.
- the downstream duct section 61b of the feed duct 61 is formed by joining an upper member 61b3 and a lower member 61b4.
- the valve storage duct section 212 of the exhaust duct 210 is also formed by joining an upper member 212b and a lower member 212c.
- the upper member 61b3 of the downstream duct section 61b and the upper member 212b of the valve storage duct section 212 are integrally molded, and a plurality of ribs 216 ( Figures 22 and 23) are provided between the upper member 61b3 of the downstream duct section 61b and the upper member 212b of the valve storage duct section 212 to connect the two members in the width direction.
- the feed duct 61 includes an upstream duct portion 61a and a downstream duct portion 61b
- the upstream duct portion 61a is disposed on the rear side of the washer-dryer 100C with respect to the outer tub 20 and is disposed upstream of the downstream duct portion 61b in the flow direction of the circulating air
- the downstream duct portion 61b is disposed on the top side of the washer-dryer 100C with respect to the outer tub 20 and is disposed downstream of the upstream duct portion 61a in the flow direction of the circulating air
- the downstream duct portion 61b is disposed in parallel with and adjacent to the downstream duct portion 61b of the feed duct 61, the downstream duct portion 61b being formed by joining an upper member 61b3 and a lower member 61b4, the exhaust duct 210 being formed by joining an upper member 212b and a lower member
- the washer/dryer 100C of this embodiment can improve heat transfer from the feed duct 61 to the exhaust duct 210 (particularly the valve storage duct portion 212), and can suppress a drop in temperature of the air (exhaust air) flowing through the exhaust duct 210.
- the present invention is not limited to the above-described embodiment, but includes various modified examples.
- the above-described embodiment has been described in detail to explain the present invention in an easy-to-understand manner, and is not necessarily limited to having all of the configurations described. It is also possible to replace part of the configuration of the embodiment with other configurations, and it is also possible to add other configurations to the configuration of the embodiment. It is also possible to add, delete, or replace part of each configuration with other configurations.
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Abstract
A washer-dryer (100) comprises: a connection part (253) that connects an outer tub (20) with a return airflow path (252); and a filter (258) that collects lint. The return airflow path is provided at an upper potion on the backside of the outer tub, and the filter is provided to the connection part. The outer peripheral shape of the filter is substantially an arc shape so as to extend along the outer periphery of the backside of the outer tub. An exhaust port (257) may be provided at a location immediately downstream of an outlet of the filter in the connection part. Thus, the washer-dryer (100) inhibits clogging of the filter, and ensures a stable exhaust volume.
Description
本発明は、洗濯乾燥機に関する。
The present invention relates to a washer/dryer.
衣類等の洗濯から乾燥までを連続して行える洗濯乾燥機は、乾燥運転時に、送風ファンと熱源により高温・低湿度の空気を作り、これを洗濯槽内に吹き込み、衣類の温度を高くし、衣類から水分を蒸発させ、蒸発した水分を除湿する温風乾燥方式により行う。蒸発した水分の除去方法としては、循環空気を冷却除湿する方式と、循環空気を周囲の低湿な空気と入れ替える方式がある。さらに冷却除湿の冷熱源としては、ヒートポンプを用いる方式と冷却水を用いる方式がある。
Washing and drying machines, which can wash and dry clothes in one go, use a blower fan and heat source to create high-temperature, low-humidity air during the drying operation, which is then blown into the washing tub to raise the temperature of the clothes and evaporate the moisture from the clothes, using a hot-air drying method to dehumidify the evaporated moisture. Methods for removing evaporated moisture include cooling and dehumidifying circulating air, and replacing circulating air with surrounding low-humidity air. Furthermore, there are two types of cold heat source for cooling and dehumidifying: a heat pump and cooling water.
ヒートポンプ方式では,循環空気から冷却媒体で除湿してくみ上げた熱を、同じ循環空気の加熱に用いる際に圧縮機仕事分が加えられるため、循環空気の温度レベルが上がっていく。除湿と加熱をバランスさせてヒートポンプを安定運転させるために、圧縮機入力相当の冷却を行うが、通常では、循環空気の一部を周囲空気と吸排気させて、除湿の一部も兼ねて排熱している。
In the heat pump system, the heat extracted from the circulating air by dehumidifying it with a cooling medium is used to heat the same circulating air, and as a result the compressor has to do work, the temperature level of the circulating air rises. To balance dehumidification and heating and ensure stable operation of the heat pump, cooling equivalent to the compressor input is performed, but normally part of the circulating air is sucked in and exhausted from the surrounding air, which also serves as part of the dehumidification and heat exhaust.
この排気量は、時短コースと省エネルギーコースで異なってくる。時短コースでは、大風量とし、ヒートポンプの出力を上げて、除湿と加熱を促進させる運転となる。一方、省エネルギーコースでは風量を抑えてヒートポンプの出力も低くしてCOP(Coefficient of Performance)の高い運転とする。このため、排気量は基本的には圧縮機仕事分の排熱量に相当するため、二つのコースで異なってくる。
This exhaust volume differs between the time-saving and energy-saving courses. In the time-saving course, a large air volume is used and the heat pump output is increased to promote dehumidification and heating. On the other hand, in the energy-saving course, the air volume is reduced and the heat pump output is also lowered to operate with a high COP (Coefficient of Performance). For this reason, the exhaust volume is basically equivalent to the amount of exhaust heat generated by the compressor's work, and so it differs between the two courses.
さらに乾燥運転終了時の洗濯物のしわの少ない状態を得るには、送風ファンの循環空気をドラムのドア側開口部から直接洗濯物に吹き付ける構成とするため、ドラムの内圧は風量の影響を受け易い。さらには戻り風路の圧損も風量が大きいと風速の2乗で増加するため、風路内圧力降下は大きくなる。
Furthermore, in order to minimize wrinkles in laundry at the end of the drying cycle, the circulating air from the blower fan is blown directly onto the laundry from the door-side opening of the drum, so the pressure inside the drum is easily affected by the air volume. Furthermore, the pressure loss in the return air duct also increases with the square of the air speed when the air volume is large, so the pressure drop inside the air duct becomes large.
従来、排気機構に関連する技術として、特許文献1に記載されたものがある。特許文献1には「外郭を構成する筐体と、前記筐体内に設けられ、衣類を収容する乾燥槽と、圧縮機、凝縮器、減圧器、蒸発器を有するヒートポンプ機構と、前記乾燥槽に設けられている空気流出口と空気流入口との間を接続する風路であって、前記空気流出口側に前記蒸発器が収容され、前記空気流入口側に前記凝縮器が収容されている乾燥風路と、前記乾燥風路のうち前記蒸発器よりも前記空気流出口側に設けられている導通口に接続されている圧縮機収容部と、前記凝縮器の温度を検知する温度検知部と、前記乾燥風路のうち前記導通口よりも前記空気流出口側に設けられている排気口と、前記導通口の開閉および前記排気口の開閉を制御する制御部と、を備え、前記制御部は、前記温度検知部によって検知される前記凝縮器の温度が所定温度を超えていない場合には、前記導通口を閉塞するとともに前記排気口を閉塞することにより、前記乾燥槽内の空気を前記乾燥風路を通して循環させ、前記温度検知部によって検知される前記凝縮器の温度が前記所定温度を超えた場合には、前記導通口を開放するとともに前記排気口を開放することにより、前記筐体内の空気を前記圧縮機収容部内に吸い込み、その吸い込んだ空気を前記導通口から前記乾燥風路内に導入し、その導入した空気を前記排気口から排出する」衣類乾燥機が開示されている。
Patent document 1 describes a conventional technology related to exhaust mechanisms. Patent document 1 describes a heat pump mechanism including "a housing forming an outer shell, a drying tub provided within the housing for storing clothes, a compressor, a condenser, a pressure reducer, and an evaporator, a drying tub having an air outlet and an air inlet provided in the drying tub, the evaporator being accommodated on the air outlet side and the condenser being accommodated on the air inlet side, a compressor accommodating section connected to an intake port provided in the drying tub closer to the air outlet than the evaporator, a temperature detection section for detecting the temperature of the condenser, an exhaust port provided in the drying tub closer to the air outlet than the intake port, and a device for opening and closing the intake port and the and a control unit that controls the opening and closing of the exhaust port, and when the temperature of the condenser detected by the temperature detection unit does not exceed a predetermined temperature, the control unit closes the inlet port and closes the exhaust port to circulate the air in the drying tub through the drying air duct, and when the temperature of the condenser detected by the temperature detection unit exceeds the predetermined temperature, the control unit opens the inlet port and opens the exhaust port to draw air in the housing into the compressor housing, introduces the drawn air from the inlet port into the drying air duct, and discharges the introduced air from the exhaust port.
また、従来、排気機構に関連する技術として、特許文献2に記載されたものがある。特許文献2には「筐体内に支持した外槽と、前記外槽内に支持した内槽と、圧縮機及び圧縮した冷媒の熱を放熱する放熱器及び高圧の冷媒の圧力を減圧する絞り手段及び減圧した冷媒が周囲から熱を奪う吸熱器とを冷媒が循環するように管路で連結したヒートポンプ装置と、前記外槽、吸熱器、放熱器の順に空気が循環する循環風路と、前記循環風路内で空気を循環させる送風手段と、前記外槽内に貯められる洗濯水が所定の水位以上になると洗濯水を外槽外へ排出する溢水口とを備え、前記循環風路から前記外槽への空気の入口と、前記外槽から循環風路への空気の出口を前記溢水口より上方に設けた」洗濯乾燥機が開示されている。
Also, as a conventional technology related to an exhaust mechanism, there is one described in Patent Document 2. Patent Document 2 discloses a washer/dryer that includes "an outer tub supported within a housing, an inner tub supported within the outer tub, a heat pump device that connects a compressor, a radiator that radiates heat from the compressed refrigerant, a throttling means that reduces the pressure of the high-pressure refrigerant, and a heat absorber where the reduced-pressure refrigerant absorbs heat from the surroundings with a pipe so that the refrigerant circulates, a circulation air duct through which air circulates through the outer tub, the heat absorber, and the radiator in that order, a blowing means that circulates air within the circulation air duct, and an overflow port that discharges the washing water outside the outer tub when the washing water stored in the outer tub reaches or exceeds a predetermined water level, and an air inlet from the circulation air duct to the outer tub and an air outlet from the outer tub to the circulation air duct are provided above the overflow port."
特許文献1,2に開示された従来技術は、以下に説明するように、フィルタの目詰まりを抑制するとともに、安定した排気量を確保することが望まれている。
The conventional techniques disclosed in Patent Documents 1 and 2 are expected to suppress clogging of the filter and ensure a stable exhaust volume, as explained below.
例えば、特許文献1に記載された従来技術は、排気口に排気用のフィルタを設けている。このような特許文献1に記載された従来技術は、乾燥工程時にフィルタが目詰まりしてくると、湿った空気の一部を排気口から外部に排気する際に、排気量が減ってしまい、乾燥時間を長期化させてしまう可能性がある。
For example, the conventional technology described in Patent Document 1 has an exhaust filter installed at the exhaust port. In the conventional technology described in Patent Document 1, if the filter becomes clogged during the drying process, the amount of exhaust air will decrease when some of the moist air is exhausted to the outside through the exhaust port, which may result in a longer drying time.
また、例えば、特許文献1に記載された従来技術は、乾燥工程時に戻り風路側のダクト内を流れる湿った空気の主流から支流に空気を分岐させ、ダクト内の静圧に加えて主流の動圧を利用することで、湿った空気の一部を外部に排気する。このような特許文献1に記載された従来技術は、排気する際に、主流の動圧の依存が大きくなり、排気量が変動し易くなる。そして特許文献1に記載された従来技術は、乾燥工程時に主流の空気量が減ると、排気量が減ってしまい、乾燥時間を長期化させてしまう可能性がある。
Furthermore, for example, the conventional technology described in Patent Document 1 branches the main stream of moist air flowing inside the duct on the return air duct side into a branch stream during the drying process, and exhausts a portion of the moist air to the outside by utilizing the dynamic pressure of the main stream in addition to the static pressure inside the duct. This conventional technology described in Patent Document 1 is highly dependent on the dynamic pressure of the main stream when exhausting, making the exhaust volume prone to fluctuations. And with the conventional technology described in Patent Document 1, if the volume of mainstream air decreases during the drying process, the exhaust volume also decreases, which can result in longer drying times.
また、例えば、特許文献2に記載された従来技術は、排気口がドラムの側壁に面するように設けられている。このような特許文献2に記載された従来技術は、洗浄時や脱水時にドラムの高速回転で飛ばされた水が排気口を直接湿らせる。これにより、特許文献2に記載された従来技術は、その後の乾燥運転時に排気とともに流出してくるリント(塵埃)が排気口に付着して固着するため、湿った空気の一部を排気口から外部に排気する際に、排気量が減ってしまい、乾燥時間を長期化させてしまう可能性がある。また、特許文献2に記載された従来技術は、排気口に付着したリントの洗浄手段を持たないため、運転を続けると、排気口を閉塞させてしまう可能性がある。
Also, for example, in the conventional technology described in Patent Document 2, the exhaust port is provided so as to face the side wall of the drum. In such a conventional technology described in Patent Document 2, water blown off by the high speed rotation of the drum during washing and spin-drying directly moistens the exhaust port. As a result, in the conventional technology described in Patent Document 2, lint (dust) that flows out with the exhaust air during the subsequent drying operation adheres to and sticks to the exhaust port, so when some of the moist air is exhausted to the outside from the exhaust port, the exhaust volume decreases, and the drying time may be prolonged. In addition, since the conventional technology described in Patent Document 2 does not have a means for cleaning lint that has adhered to the exhaust port, continued operation may result in the exhaust port becoming clogged.
本発明は、前記した課題を解決するためになされたものであり、フィルタの目詰まりを抑制するとともに、安定した排気量を確保する洗濯乾燥機を提供することを主な目的とする。
The present invention was made to solve the above-mentioned problems, and its main objective is to provide a washer-dryer that prevents the filter from clogging and ensures a stable exhaust volume.
前記目的を達成するため、本発明は、洗濯乾燥機であって、内部に液体を貯溜可能な外槽と、前記外槽内に回転自在に支持され、洗濯物が収容される略円筒型のドラムと、圧縮機と、凝縮器と、蒸発器と、膨張手段と、を有するヒートポンプと、前記外槽と前記ヒートポンプとを接続する戻り風路と、前記外槽と前記戻り風路とを接続する接続部と、リントを捕集するフィルタと、を備え、前記接続部は、前記外槽の背面上部に設けられ、前記フィルタは、前記接続部に設けられ、前記フィルタの外周部分の形状は、前記外槽の背面の外周部分に沿うように、略円弧形状になっている構成とする。
その他の手段は、後記する。 In order to achieve the above-mentioned object, the present invention provides a washing and drying machine comprising an outer tub capable of storing liquid therein, a substantially cylindrical drum supported rotatably within the outer tub and in which laundry is stored, a heat pump having a compressor, a condenser, an evaporator and an expansion means, a return air duct connecting the outer tub and the heat pump, a connection part connecting the outer tub and the return air duct, and a filter for collecting lint, wherein the connection part is provided on an upper part of the rear surface of the outer tub, the filter is provided on the connection part, and the shape of the outer peripheral portion of the filter is substantially arc-shaped so as to fit along the outer peripheral portion of the rear surface of the outer tub.
Other means will be described later.
その他の手段は、後記する。 In order to achieve the above-mentioned object, the present invention provides a washing and drying machine comprising an outer tub capable of storing liquid therein, a substantially cylindrical drum supported rotatably within the outer tub and in which laundry is stored, a heat pump having a compressor, a condenser, an evaporator and an expansion means, a return air duct connecting the outer tub and the heat pump, a connection part connecting the outer tub and the return air duct, and a filter for collecting lint, wherein the connection part is provided on an upper part of the rear surface of the outer tub, the filter is provided on the connection part, and the shape of the outer peripheral portion of the filter is substantially arc-shaped so as to fit along the outer peripheral portion of the rear surface of the outer tub.
Other means will be described later.
本発明によれば、フィルタの目詰まりを抑制するとともに、安定した排気量を確保することができる。
The present invention makes it possible to prevent filter clogging and ensure a stable exhaust volume.
以下、図面を参照して、本発明の実施の形態(以下、「本実施形態」と称する)について詳細に説明する。なお、各図は、本発明を十分に理解できる程度に、概略的に示しているに過ぎない。よって、本発明は、図示例のみに限定されるものではない。また、各図において、共通する構成要素や同様な構成要素については、同一の符号を付し、それらの重複する説明を省略する。
Below, an embodiment of the present invention (hereinafter referred to as "this embodiment") will be described in detail with reference to the drawings. Note that each figure merely illustrates the present invention in a schematic manner to allow a sufficient understanding of the present invention. Therefore, the present invention is not limited to the illustrated examples. In addition, in each figure, common or similar components are given the same reference numerals, and duplicate explanations thereof will be omitted.
[実施形態1]
本実施形態では、前記した従来技術の課題だけでなく、以下のような課題を解決することができる洗濯乾燥機を提供することも意図している。 [Embodiment 1]
The present embodiment is intended to provide a washer/dryer that can solve not only the problems of the conventional technology described above, but also the following problems.
本実施形態では、前記した従来技術の課題だけでなく、以下のような課題を解決することができる洗濯乾燥機を提供することも意図している。 [Embodiment 1]
The present embodiment is intended to provide a washer/dryer that can solve not only the problems of the conventional technology described above, but also the following problems.
例えば、特許文献1に記載された従来技術は、時短コースと省エネルギーコースの2つのコースの運転において風量が大きく異なる。このような特許文献1に記載された従来技術は、排気口をどちらかのコースの運転に合わせた面積にすると、もう一方のコースの運転時に排気口の口径や、排気抵抗、排気量等を調整しなければならない。このような特許文献1に記載された従来技術は、排気口の口径や、排気抵抗、排気量等の調整を少なくしたり削減したりすることが望まれるという課題がある。
For example, in the conventional technology described in Patent Document 1, the air volume differs greatly when the unit is operating in two courses, the time-saving course and the energy-saving course. In the conventional technology described in Patent Document 1, if the area of the exhaust port is adjusted to match the operation of one of the courses, the diameter of the exhaust port, exhaust resistance, exhaust volume, etc. must be adjusted when the other course is operated. The conventional technology described in Patent Document 1 has an issue in that it is desirable to reduce or eliminate the adjustments to the diameter of the exhaust port, exhaust resistance, exhaust volume, etc.
また、特許文献1に記載された従来技術は、時短コースと省エネルギーコース以外の他のコースの運転や、温風脱水運転等で、風路を絞って風路抵抗を調整するとともに、ファンの回転速度条件を変えて送風温度や吹き出し風速を変える場合に、戻り風路側の静圧勾配が極端に変わる。このような特許文献1に記載された従来技術は、戻り風路側の静圧勾配が変わることで、排気量が減ってしまい、乾燥時間を長期化させてしまう可能性があるという課題がある。
In addition, the conventional technology described in Patent Document 1 narrows the air duct to adjust the air duct resistance when operating a course other than the time-saving course and energy-saving course, or when operating in hot air spin-drying mode, and when changing the fan rotation speed conditions to change the blowing air temperature and blowing air speed, the static pressure gradient on the return air duct changes drastically. This conventional technology described in Patent Document 1 has the problem that the change in the static pressure gradient on the return air duct reduces the exhaust volume, which can result in longer drying times.
また、特許文献1に記載された従来技術は、風量の異なるコースに対して、風路の途中で排気する場合に、風路の圧損が風速の2乗で増加するため、仮に風量に対して同じ排気割合を得るには、排気の抵抗を大幅に変えなければならない。このような特許文献1に記載された従来技術は、排気の抵抗を簡単に変更できることが望まれるという課題がある。
In addition, with the conventional technology described in Patent Document 1, when exhausting air midway through a wind duct for courses with different air volumes, the pressure loss in the wind duct increases with the square of the wind speed, so to obtain the same exhaust ratio for the air volume, the exhaust resistance must be changed significantly. The conventional technology described in Patent Document 1 has an issue in that it is desirable to be able to easily change the exhaust resistance.
また、例えば、特許文献2に記載された従来技術は、外槽に排気口を直接設けており、乾燥工程時に外槽の内圧と周囲の外気圧との差を推進力に利用して排気口から湿った空気を排気する。このような特許文献2に記載された従来技術は、排気口を絞るような構成になっている。そのため、特許文献2に記載された従来技術は、排気量に応じた排気風路のみでは、排気用のフィルタを設けるための十分なスペースを確保することができないという課題がある。
In addition, for example, the conventional technology described in Patent Document 2 provides an exhaust port directly in the outer tank, and uses the difference between the internal pressure of the outer tank and the surrounding external air pressure as a driving force to exhaust moist air from the exhaust port during the drying process. Such conventional technology described in Patent Document 2 is configured to narrow the exhaust port. Therefore, the conventional technology described in Patent Document 2 has the problem that sufficient space cannot be secured for installing an exhaust filter with only an exhaust air duct according to the exhaust volume.
<洗濯乾燥機の構成>
以下、図1及び図2を参照して、本実施形態1に係る洗濯乾燥機100の構成について説明する。図1は、本実施形態に係る洗濯乾燥機100の外観斜視図である。図2は、本実施形態に係る洗濯乾燥機100の内部の概略断面図である。本実施形態では、洗濯乾燥機100がドラム式洗濯乾燥機であるものとして説明する。 <Configuration of a washer/dryer>
Hereinafter, the configuration of a washer/dryer 100 according to the first embodiment will be described with reference to Fig. 1 and Fig. 2. Fig. 1 is an external perspective view of the washer/dryer 100 according to the present embodiment. Fig. 2 is a schematic cross-sectional view of the inside of the washer/dryer 100 according to the present embodiment. In the present embodiment, the washer/dryer 100 will be described as a drum type washer/dryer.
以下、図1及び図2を参照して、本実施形態1に係る洗濯乾燥機100の構成について説明する。図1は、本実施形態に係る洗濯乾燥機100の外観斜視図である。図2は、本実施形態に係る洗濯乾燥機100の内部の概略断面図である。本実施形態では、洗濯乾燥機100がドラム式洗濯乾燥機であるものとして説明する。 <Configuration of a washer/dryer>
Hereinafter, the configuration of a washer/
まず、図1を参照して、本実施形態に係る洗濯乾燥機100の外観について説明する。図1に示すように、本実施形態に係る洗濯乾燥機100は、ベース1hの上部に、筐体1を備えている。筐体1は、主に鋼板と樹脂成形品で作られた側板1a,1bと、背面カバー1dと、補強材(図示せず)をベース1hの上部に組み合わせて骨格を構成し、さらに、前面に前面カバー1cを取り付けるとともに、上面に上面カバー1eを取り付けることで形成される。上面カバー1eには、洗剤投入部7が設けられている。前面カバー1cの上方部分には、洗濯乾燥機100を操作するための操作スイッチ12が設けられている。また、前面カバー1cの中央部には、布類等の洗濯物30(図2参照)を出し入れするためのドア9が設けられている。ドア9は、樹脂製のドア枠9bに、ドアガラス9aを固定したものであり、ヒンジによって筐体1に開閉自在に取り付けられている。
First, referring to FIG. 1, the external appearance of the washer-dryer 100 according to this embodiment will be described. As shown in FIG. 1, the washer-dryer 100 according to this embodiment has a housing 1 on the top of a base 1h. The housing 1 is formed by combining side panels 1a and 1b, which are mainly made of steel plates and resin molded products, a back cover 1d, and a reinforcing material (not shown) with the top of the base 1h to form a skeleton, and further by attaching a front cover 1c to the front and a top cover 1e to the top. The top cover 1e is provided with a detergent dispenser 7. An operation switch 12 for operating the washer-dryer 100 is provided in the upper part of the front cover 1c. In addition, a door 9 for inserting and removing laundry 30 (see FIG. 2), such as cloth, is provided in the center of the front cover 1c. The door 9 is a door glass 9a fixed to a resin door frame 9b, and is attached to the housing 1 by a hinge so as to be freely opened and closed.
次に、図2を参照して、洗濯乾燥機100の内部の概略構造について説明する。図2に示すように、洗濯乾燥機100は、内部に外槽20を備えている。外槽20は、下部に設けられた複数個のサスペンション5(ただし、図2は複数のうちの1つのサスペンション5のみを示している)により支持されている。外槽20には、内槽としての略円筒型のドラム29が内包される。ここで、「略円筒型」とは、円筒と円筒に近い形状の筒を含むものである。ドラム29には、洗濯物30が収容される。ドラム29の開口部の外周には、脱水時の洗濯物30のアンバランスによる振動を低減するための流体バランサー31が設けられている。また、ドラム29の内側には洗濯物30を掻き揚げるための複数個のリフター33が設けられている。ドラム29は、ドラム用の金属製のフランジ34に連結された主軸35を介してドラム駆動用のモータM10に直結されている。ただし、ドラム29は、主軸に固定されたプーリと外槽20に固定したモータとをベルトを介して連結させた、いわゆるベルト駆動方式の構成であってもよい。
Next, referring to FIG. 2, the schematic structure of the inside of the washer-dryer 100 will be described. As shown in FIG. 2, the washer-dryer 100 has an outer tub 20 inside. The outer tub 20 is supported by a plurality of suspensions 5 (however, FIG. 2 shows only one of the suspensions 5) provided at the bottom. The outer tub 20 contains a substantially cylindrical drum 29 as an inner tub. Here, "substantially cylindrical" includes a cylinder and a tube with a shape close to a cylinder. The drum 29 holds laundry 30. A fluid balancer 31 is provided on the outer periphery of the opening of the drum 29 to reduce vibration caused by imbalance of the laundry 30 during spin-drying. In addition, a plurality of lifters 33 are provided inside the drum 29 to lift up the laundry 30. The drum 29 is directly connected to a motor M10 for driving the drum via a main shaft 35 connected to a metal flange 34 for the drum. However, the drum 29 may also be configured as a so-called belt-driven system in which a pulley fixed to the main shaft is connected to a motor fixed to the outer tub 20 via a belt.
外槽20の開口部には、ベローズ10が取り付けられている。ベローズ10は、弾性体からなるゴム系のパッキンである。このベローズ10は、外槽20の内部とドア9との水密性を維持する役割を果たしている。洗濯乾燥機100は、ベローズ10により、洗い工程、すすぎ工程、及び、脱水工程時の水漏れを防止することができる。ドラム29は、側壁に遠心脱水及び通風用の多数の小孔(図示せず)を有する。
A bellows 10 is attached to the opening of the outer tub 20. The bellows 10 is a rubber-based packing made of an elastic body. The bellows 10 maintains the watertightness between the inside of the outer tub 20 and the door 9. The bellows 10 enables the washer-dryer 100 to prevent water leakage during the washing, rinsing, and spin-drying processes. The drum 29 has many small holes (not shown) in the side wall for centrifugal spin-drying and ventilation.
外槽20の背面上部には、リント(塵埃)を捕集するためのフィルタ258とフィルタ258を洗浄するための散水機構271が設けられている。フィルタ258と散水機構271の詳細については、後記する。外槽20の上方には、給水するための給水電磁弁が設けられている。また、外槽20の下方には、水を受け止めるための水受け部23が設けられ、水受け部23の底部には、水受け部23内の水を排水のための排水口21が設けられている。排水口21は、排水弁V1を介して排水ホース26に接続される。また外槽20の前面には、オーバーフローホース17が取り付けられている。オーバーフローホース17は、排水弁V1よりも下流側で排水ホース26と合流している。したがって、オーバーフローホース17は、排水弁V1の開閉状態に関係なく排水ホース26と連通される構成となっている。このような洗濯乾燥機100は、オーバーフローホース17が取り付けてられている所定の水位よりも水量が増えてしまった場合に強制的に排水することができる。ただし、洗濯乾燥機100は、排水弁V1よりも上流でオーバーフローホース17と排水ホース26と合流させる構成としてもよい。
A filter 258 for collecting lint and a water sprinkler mechanism 271 for cleaning the filter 258 are provided at the upper rear of the outer tub 20. The details of the filter 258 and the water sprinkler mechanism 271 will be described later. A water supply solenoid valve for supplying water is provided above the outer tub 20. A water receiving section 23 for receiving water is provided below the outer tub 20, and a drain port 21 for draining the water in the water receiving section 23 is provided at the bottom of the water receiving section 23. The drain port 21 is connected to a drain hose 26 via a drain valve V1. An overflow hose 17 is attached to the front of the outer tub 20. The overflow hose 17 merges with the drain hose 26 downstream of the drain valve V1. Therefore, the overflow hose 17 is configured to be connected to the drain hose 26 regardless of the open/close state of the drain valve V1. This type of washer/dryer 100 can forcibly drain water when the amount of water increases above a predetermined water level to which the overflow hose 17 is attached. However, the washer/dryer 100 may be configured so that the overflow hose 17 and the drain hose 26 join upstream of the drain valve V1.
洗濯乾燥機100は、下部に循環ポンプ18を備えている。循環ポンプ18は、洗濯水を外槽20の上部までくみ上げて、ドラム29内の洗濯物30に散布するための揚水手段である。循環ポンプ18は、好ましくは、外槽20よりも下方に配置されたベース1h(図1参照)側に固定されているとよい。洗濯水は、図10に示す洗剤溶かし工程、前洗い工程、本洗い工程、第1すすぎ工程、及び、第2すすぎ工程(図10のステップS5,S6,S7,S8,S9参照)時に、外槽20の下方に設けられた水受け部23の排水口21から、糸くずフィルタ222を通して循環ポンプ18の吸込口側に入り、循環ポンプ18で昇圧される。図10に示す洗剤溶かし工程(ステップS5)時に、循環ポンプ18で昇圧された洗濯水は、循環ポンプ18と連通するように設けられた循環吐出口24から再び水受け部23に戻される。また、図10に示す前洗い工程、本洗い工程、第1すすぎ工程、及び、第2すすぎ工程(ステップS6,S7,S8,S9参照)時に、循環ポンプ18で昇圧された洗濯水は、循環ポンプ18と連通するように設けられた散水ノズル223(図5参照)からドラム29の内部に向けて散水される。
The washer-dryer 100 is provided with a circulation pump 18 at the bottom. The circulation pump 18 is a pumping means for pumping up the washing water to the top of the outer tub 20 and spraying it on the laundry 30 in the drum 29. The circulation pump 18 is preferably fixed to the side of the base 1h (see FIG. 1) arranged below the outer tub 20. During the detergent dissolving process, pre-washing process, main washing process, first rinsing process, and second rinsing process (see steps S5, S6, S7, S8, and S9 in FIG. 10), the washing water flows from the drain port 21 of the water receiving section 23 provided below the outer tub 20 through the lint filter 222 into the suction port side of the circulation pump 18, and is pressurized by the circulation pump 18. During the detergent dissolving process (step S5) shown in FIG. 10, the washing water pressurized by the circulation pump 18 is returned to the water receiving section 23 again from the circulation discharge port 24 provided to communicate with the circulation pump 18. During the pre-wash step, main wash step, first rinse step, and second rinse step (see steps S6, S7, S8, and S9) shown in FIG. 10, the wash water pressurized by the circulation pump 18 is sprayed toward the inside of the drum 29 from a water spray nozzle 223 (see FIG. 5) that is provided in communication with the circulation pump 18.
洗濯乾燥機100は、乾燥工程時に、ドラム29とヒートポンプユニット300との間を、送風ファン2(図3参照)により空気を循環させて乾燥させる温風乾燥方式の構成になっている。ヒートポンプユニット300は、圧縮機307(図8B参照)と、凝縮器301(図8B参照)と、膨張手段308(図8B参照)と、蒸発器302(図8B参照)と、を有するヒートポンプを内蔵するユニットである。洗濯乾燥機100は、空気を循環させるための送風ファン2と、循環空気を除湿して加熱するためのヒートポンプユニット300と、加熱された循環空気(温風)をドラム29の内部に導くための温風ダクト251(図3参照)と、ドラム29から外槽20に排出された湿った空気をヒートポンプユニット300に戻すための戻り風路252(図3参照)と、を備える。洗濯乾燥機100は、循環空気(温風)を循環させるために、送り側の循環風路としての温風ダクト251(図3参照)と、戻り側の循環風路としての戻り風路252(図3参照)と、を備えている。ヒートポンプユニット300の詳細については、後記する。洗濯乾燥機100は、ヒートポンプユニット300で除湿され加熱された循環空気(温風)を温風ダクト251(図3参照)に送り、吹出ノズル221からドラム29の内部に噴出させて、洗濯物30を乾燥させる。また、洗濯乾燥機100は、洗濯物30を乾燥させた後にドラム29から外槽20に排出された湿った空気を戻り風路252(図3参照)に送り、ヒートポンプユニット300に戻す。
The washer-dryer 100 is configured as a hot air drying system in which air is circulated between the drum 29 and the heat pump unit 300 by the blower fan 2 (see FIG. 3) during the drying process to dry the clothes. The heat pump unit 300 is a unit that incorporates a heat pump having a compressor 307 (see FIG. 8B), a condenser 301 (see FIG. 8B), an expansion means 308 (see FIG. 8B), and an evaporator 302 (see FIG. 8B). The washer-dryer 100 is equipped with the blower fan 2 for circulating air, the heat pump unit 300 for dehumidifying and heating the circulating air, a hot air duct 251 (see FIG. 3) for directing the heated circulating air (hot air) into the inside of the drum 29, and a return air duct 252 (see FIG. 3) for returning the moist air discharged from the drum 29 to the outer tub 20 to the heat pump unit 300. The washer-dryer 100 is provided with a hot air duct 251 (see FIG. 3) as a circulating air passage on the sending side and a return air passage 252 (see FIG. 3) as a circulating air passage on the return side to circulate the circulating air (hot air). Details of the heat pump unit 300 will be described later. The washer-dryer 100 sends the circulating air (hot air) dehumidified and heated by the heat pump unit 300 to the hot air duct 251 (see FIG. 3) and blows it from the blowing nozzle 221 into the inside of the drum 29 to dry the laundry 30. The washer-dryer 100 also sends the moist air discharged from the drum 29 to the outer tub 20 after drying the laundry 30 to the return air passage 252 (see FIG. 3) and returns it to the heat pump unit 300.
図3は、洗濯乾燥機100の循環風路(温風ダクト251と戻り風路252)の構造を示す斜視図である。図3は、右斜め後方から見た洗濯乾燥機100の内部構成を示している。図4は、洗濯乾燥機100の外槽20と戻り風路252とを接続する接続部253の拡大図である。
Figure 3 is a perspective view showing the structure of the circulation air duct (hot air duct 251 and return air duct 252) of the washer-dryer 100. Figure 3 shows the internal configuration of the washer-dryer 100 as seen from the right rear. Figure 4 is an enlarged view of the connection part 253 that connects the outer tub 20 of the washer-dryer 100 to the return air duct 252.
図3に示すように、洗濯乾燥機100は、温風ダクト251と、戻り風路252と、を備えている。温風ダクト251は、一端がヒートポンプユニット300に接続され、他端が外槽20の前部に設けられた吹出ノズル221に接続された構成になっている。一方、戻り風路25は、一端が外槽20の背面上部に設けられた接続部253に接続され、他端がヒートポンプユニット300に接続された構成になっている。ヒートポンプユニット300の出口側には、送風ファン2が設けられている。
As shown in FIG. 3, the washer/dryer 100 is equipped with a hot air duct 251 and a return air duct 252. One end of the hot air duct 251 is connected to the heat pump unit 300, and the other end is connected to an outlet nozzle 221 provided at the front of the outer tub 20. Meanwhile, one end of the return air duct 25 is connected to a connection part 253 provided at the upper back surface of the outer tub 20, and the other end is connected to the heat pump unit 300. A blower fan 2 is provided on the outlet side of the heat pump unit 300.
洗濯乾燥機100は、外槽20の背面上部に設けられた接続部253にフィルタ258を備えている。洗濯乾燥機100は、空気の流れ方向に対して、複数枚のフィルタ258を備えているとよい。本実施形態では、洗濯乾燥機100は、上流側から順番に1次フィルタとしてのフィルタ258aと2次フィルタとしてのフィルタ258bとの2枚のフィルタ258を備えているものとして説明する。
The washer-dryer 100 is provided with a filter 258 at a connection part 253 provided at the upper part of the back surface of the outer tub 20. The washer-dryer 100 may be provided with multiple filters 258 in the direction of air flow. In this embodiment, the washer-dryer 100 is described as having two filters 258, filter 258a as a primary filter and filter 258b as a secondary filter, in that order from the upstream side.
洗濯乾燥機100は、空気の流れ方向に対して、複数枚のフィルタ258を設けることで、各フィルタ258のメッシュ(網目)を平面状に重ねて配置することができる。このような洗濯乾燥機100は、フィルタ258が1枚だけの場合よりも、1枚のフィルタ258におけるメッシュの密度を粗くすることができるとともに、複数枚のフィルタ258でリントを捕集するため、1枚のフィルタ258にリントが緻密に密集して捕集されることを回避することができ、その結果、安定した排気を持続することができる。
By providing multiple filters 258 in the direction of air flow, the washer-dryer 100 can arrange the meshes of the filters 258 in a plane that is overlapping each other. This type of washer-dryer 100 can make the mesh density of each filter 258 coarser than when there is only one filter 258, and because multiple filters 258 collect lint, it is possible to prevent lint from being densely collected in a single filter 258, and as a result, stable exhaust can be maintained.
図4に示すように、複数枚のフィルタ258のうち、少なくとも1枚のフィルタは、周囲に枠体259が設けられ、接続部253に設けられたフィルタ取付部254から枠体259と一緒に取り外すことができる構成になっているとよい。本実施形態では、2次フィルタであるフィルタ258bの周囲に枠体259が設けられ、フィルタ258bがフィルタ取付部254から枠体259と一緒に取り外すことができる構成になっているものとして説明する。このような洗濯乾燥機100は、枠体259が設けられたフィルタをフィルタ取付部254から取り外すことができるため、使用者が手動でこのフィルタを洗浄することができる。
As shown in FIG. 4, at least one of the multiple filters 258 may have a frame 259 around it and may be configured to be removable together with the frame 259 from the filter mounting portion 254 provided at the connection portion 253. In this embodiment, the filter 258b, which is the secondary filter, is configured to have a frame 259 around it and to be removable together with the frame 259 from the filter mounting portion 254. In this type of washer-dryer 100, the filter with the frame 259 can be removed from the filter mounting portion 254, so that the user can manually wash this filter.
また、本実施形態では、洗濯乾燥機100は、1次フィルタであるフィルタ258aの上流側に、フィルタ258aを洗浄するための散水機構271(図2参照)を備えており、洗濯工程の途中や乾燥工程前において散水機構271で水をフィルタ258aに噴出することでフィルタ258aを洗浄するものとして説明する。また、洗濯乾燥機100は、2次フィルタであるフィルタ258bをフィルタ取付部254から取り外し可能な構成にすることで、使用者が手動でフィルタ258bを洗浄することができるものとして説明する。
In addition, in this embodiment, the washer-dryer 100 is described as having a water sprinkler mechanism 271 (see FIG. 2) upstream of the primary filter 258a for cleaning the filter 258a, and the water sprinkler mechanism 271 sprays water onto the filter 258a during the washing process or before the drying process to clean the filter 258a. The washer-dryer 100 is described as having a configuration in which the secondary filter 258b is removable from the filter attachment portion 254, allowing the user to manually clean the filter 258b.
なお、フィルタ258aの洗浄は、乾燥工程の終了後に行うようにしてもよい。また、散水機構271(図2参照)から噴出された水は、フィルタ258aを透過してフィルタ258bに到達するようにしてもよい。これにより、洗濯乾燥機100は、フィルタ258aだけでなくフィルタ258bも洗浄することができる。
Filter 258a may be washed after the drying process is completed. Also, water sprayed from water spray mechanism 271 (see FIG. 2) may pass through filter 258a and reach filter 258b. This allows washer-dryer 100 to wash not only filter 258a but also filter 258b.
フィルタ258aの洗浄で使用された水は、外槽20の背面を流下して外槽20の下方に設けられた排水口21(図2参照)に導かれる。なお、2次フィルタであるフィルタ258bに到達した水は、戻り風路252を介してヒートポンプユニット300の底部まで導かれ、最終的にはヒートポンプユニット300内に設けられた蒸発器302(図8B参照)で発生するドレン水(凝縮水)とともに機外へ排出される。
The water used to wash the filter 258a flows down the back of the outer tub 20 and is guided to the drain outlet 21 (see Figure 2) located below the outer tub 20. The water that reaches the filter 258b, which is the secondary filter, is guided to the bottom of the heat pump unit 300 via the return air duct 252, and is ultimately discharged outside the unit together with the drain water (condensed water) generated in the evaporator 302 (see Figure 8B) located inside the heat pump unit 300.
戻り風路252は、接続部253において外槽20の背面中央に設けられたモータM10(図2参照)を回り込んで回避しながら、外槽20の背面上部に設けられた接続部253からヒートポンプユニット300までを連結する形状となっている。このような戻り風路252は、接続部253において外槽20の外周に沿うように、外周部の形状が略円弧形状あるいは扇形状の形状になっている。ここで、「略円弧形状」とは、円弧形状と円弧形状に近い形状を含むものである。また、接続部253と外槽20の背面との境界に設けられている複数枚のフィルタ258のうちの少なくとも一部は、このような接続部253における戻り風路252の形状に合わせて、外周側が略円弧形状(あるいは扇形状)に形成されるとよい。このような形状とすることにより、ドラム29の回転による外槽20内の空気の流れがフィルタ258の外周側の略円弧形状をトレースする流れとなるため、空気の流れによってフィルタ258に付着したリントを効率よく取り除くことができる。なお、複数枚のフィルタ258のうちの少なくとも一部は、好ましくは、内周側がモータM10(図2参照)を回避しながら広い面積を確保できるように、凹状に形成されるとよい。
The return air passage 252 is shaped to connect the connection part 253 provided at the upper part of the back surface of the outer tub 20 to the heat pump unit 300 while going around and avoiding the motor M10 (see FIG. 2) provided at the center of the back surface of the outer tub 20 at the connection part 253. The outer peripheral shape of the return air passage 252 is approximately arc-shaped or fan-shaped so as to follow the outer periphery of the outer tub 20 at the connection part 253. Here, "approximately arc-shaped" includes an arc shape and a shape close to an arc shape. In addition, at least a part of the multiple filters 258 provided at the boundary between the connection part 253 and the back surface of the outer tub 20 may be formed in an approximately arc-shaped (or fan-shaped) outer peripheral side to match the shape of the return air passage 252 at the connection part 253. By making it in such a shape, the air flow in the outer tub 20 due to the rotation of the drum 29 becomes a flow that traces the approximately arc shape on the outer periphery of the filter 258, so that the lint attached to the filter 258 can be efficiently removed by the air flow. At least some of the multiple filters 258 are preferably formed in a concave shape so that the inner periphery can avoid the motor M10 (see Figure 2) while ensuring a large surface area.
接続部253におけるフィルタ258の出口直後の場所には、排気口257が設けられている。排気口257は、接続部253における戻り風路252内での空気の流れの方向に対して反対方向に位置する壁面に設けられているとよい。本実施形態では、排気口257が接続部253において温風ダクト251に近い側の戻り風路252の壁面に設けられているものとして説明する。洗濯乾燥機100は、このような場所に排気口257を設けることで、戻り風路252内の静圧を外槽20の内圧とほぼ等しい圧力にして、戻り風路252内の静圧と大気圧との差圧を推進力にして排気口257から外部に空気を排気できる。このような洗濯乾燥機100は、戻り風路252内における空気の主流の動圧による影響をほとんど受けずに、排気口257から外部に空気を排気できるので、安定して排気できる。
The exhaust port 257 is provided immediately after the outlet of the filter 258 in the connection part 253. The exhaust port 257 is preferably provided on a wall surface located in the opposite direction to the direction of air flow in the return air duct 252 in the connection part 253. In this embodiment, the exhaust port 257 is described as being provided on the wall surface of the return air duct 252 on the side closer to the hot air duct 251 in the connection part 253. By providing the exhaust port 257 in such a location, the washer-dryer 100 can make the static pressure in the return air duct 252 approximately equal to the internal pressure of the outer tub 20, and exhaust air to the outside from the exhaust port 257 by using the differential pressure between the static pressure in the return air duct 252 and the atmospheric pressure as a driving force. Such a washer-dryer 100 can exhaust air to the outside from the exhaust port 257 with almost no effect from the dynamic pressure of the mainstream air in the return air duct 252, and can stably exhaust air.
排気口257には、排気量を変更するための可変排気手段306が設けられている。可変排気手段306は、ヒンジを中心にして回動する扉状の部材と、扉状の部材を回動させる電動回動機構と、を有する構成になっている。洗濯乾燥機100は、可変排気手段306の開閉量(つまり、扉状の部材による排気口257の開閉量)を調整することで、排気量を調整することができる。
The exhaust port 257 is provided with a variable exhaust means 306 for changing the amount of exhaust. The variable exhaust means 306 has a door-like member that rotates around a hinge, and an electric rotation mechanism that rotates the door-like member. The washer-dryer 100 can adjust the amount of exhaust by adjusting the opening and closing amount of the variable exhaust means 306 (i.e., the opening and closing amount of the exhaust port 257 by the door-like member).
図5に示すように、洗濯乾燥機100は、外槽20の前方上部に、循環空気(温風)をドラム29の内部に噴出させるための吹出ノズル221と、洗濯水をドラム29の内部に噴出させるための散水ノズル223と、を備えている。図5は、洗濯乾燥機100の吹出ノズル221と散水ノズル223の模式図である。図5に示すように、吹出ノズル221は、外槽20の円周上において散水ノズル223とは対向する位置に設けてられている。
As shown in FIG. 5, the washer-dryer 100 is provided with a blow-out nozzle 221 for spraying circulating air (hot air) into the inside of the drum 29, and a water spray nozzle 223 for spraying wash water into the inside of the drum 29, at the upper front part of the outer tub 20. FIG. 5 is a schematic diagram of the blow-out nozzle 221 and the water spray nozzle 223 of the washer-dryer 100. As shown in FIG. 5, the blow-out nozzle 221 is provided at a position opposite the water spray nozzle 223 on the circumference of the outer tub 20.
図3及び図6に示すように、温風ダクト251の途中部分には、可変抵抗具256が設けられている。図6は、可変抵抗具256の拡大図である。可変抵抗具256は、温風ダクト251を流れる空気の抵抗を変更する可変抵抗手段である。図6は、可変抵抗具256に設けられたカバー261の一部分を透過して、可変抵抗具256の構成を示している。図6に示すように、可変抵抗具256は、ヒンジを中心にして回動する扉状の形状を呈している。洗濯乾燥機100は、温風ダクト251を流れる空気の抵抗を弱める場合に、図6に実線で示すように、可変抵抗具256の扉(フラップ)を上昇させて、温風ダクト251を開放する。また、温風ダクト251を流れる空気の抵抗を強める場合に、図6に破線で示すように、可変抵抗具256の扉(フラップ)を下降させて、温風ダクト251を部分的に閉鎖する。洗濯乾燥機100は、例えば、高温の温風を要する乾燥コースや乾燥コースの途中で高温を要する場合等において、可変抵抗具256の扉(フラップ)を下降させて、風路(温風ダクト251)を閉じる方向に駆動させる。これにより、洗濯乾燥機100は、温風ダクト251を半分程度閉鎖して、風路(温風ダクト251)の抵抗を増やす。同時に、洗濯乾燥機100は、送風ファン2(図3参照)の回転速度を速くする。これにより、洗濯乾燥機100は、温風ダクト251内の空気を圧縮させて、ヒートポンプユニット300で上昇された空気(乾燥空気)の温度をさらに上昇させる。
3 and 6, a variable resistance device 256 is provided in the middle of the hot air duct 251. FIG. 6 is an enlarged view of the variable resistance device 256. The variable resistance device 256 is a variable resistance means for changing the resistance of the air flowing through the hot air duct 251. FIG. 6 shows the configuration of the variable resistance device 256 through a part of a cover 261 provided on the variable resistance device 256. As shown in FIG. 6, the variable resistance device 256 has a door-like shape that rotates around a hinge. When the washer-dryer 100 weakens the resistance of the air flowing through the hot air duct 251, it raises the door (flap) of the variable resistance device 256 as shown by the solid line in FIG. 6 to open the hot air duct 251. When the washer-dryer 100 strengthens the resistance of the air flowing through the hot air duct 251, it lowers the door (flap) of the variable resistance device 256 as shown by the dashed line in FIG. 6 to partially close the hot air duct 251. For example, in a drying course that requires high-temperature hot air or when a high temperature is required during the drying course, the washer-dryer 100 lowers the door (flap) of the variable resistor device 256 and drives it in a direction to close the air passage (hot air duct 251). As a result, the washer-dryer 100 closes the hot air duct 251 by about half, increasing the resistance of the air passage (hot air duct 251). At the same time, the washer-dryer 100 increases the rotation speed of the blower fan 2 (see FIG. 3). As a result, the washer-dryer 100 compresses the air in the hot air duct 251, further increasing the temperature of the air (dry air) raised by the heat pump unit 300.
図7は、循環風路の抵抗曲線と送風ファン2の回転速度に対する静圧Pと風量Qの関係を示す模式図である。図7において、線L11は可変抵抗具256を開いた状態(温風ダクト251を全部開放した状態)の循環風路の抵抗曲線を示しており、線L12は可変抵抗具256を閉じた状態(温風ダクト251を部分的に閉鎖した状態)の循環風路の抵抗曲線を示している。例えば、可変抵抗具256の風路抵抗を増加させると、循環風路の抵抗曲線が線L11の状態から線L12の状態に移行する。そのため、送風ファン2の回転速度N1、風量q1、風路損失p1の動作点から、可変抵抗具256の風路抵抗を増加させた後に、可変抵抗具256の風路抵抗を増加させる前と同じ風量q2を得るためには、洗濯乾燥機100は、送風ファン2の回転速度を、回転速度N1から回転速度N2に上昇させる。これにより、送風ファン2による空気の断熱圧縮が強化されるため、洗濯乾燥機100は、送風ファン2の出口においてより高い空気温度を得ることができる。
7 is a schematic diagram showing the relationship between the resistance curve of the circulating air duct and the static pressure P and the air volume Q with respect to the rotation speed of the blower fan 2. In FIG. 7, line L11 shows the resistance curve of the circulating air duct when the variable resistor device 256 is open (the hot air duct 251 is fully open), and line L12 shows the resistance curve of the circulating air duct when the variable resistor device 256 is closed (the hot air duct 251 is partially closed). For example, when the air duct resistance of the variable resistor device 256 is increased, the resistance curve of the circulating air duct shifts from the state of line L11 to the state of line L12. Therefore, in order to obtain the same air volume q2 as before the air duct resistance of the variable resistor device 256 is increased from the operating point of the rotation speed N1, air volume q1, and air duct loss p1 of the blower fan 2, the washer-dryer 100 increases the rotation speed of the blower fan 2 from the rotation speed N1 to the rotation speed N2. This strengthens the adiabatic compression of air by the blower fan 2, allowing the washer-dryer 100 to obtain a higher air temperature at the outlet of the blower fan 2.
吹出ノズル221は、外槽20の開口部のベローズ10に隣接する形で、開口部からドラム29内の洗濯物30へ直接吹き出すように設けられている(図5参照)。吹出ノズル221の断面積は、温風ダクト251の断面積よりも小さいため、温風は洗濯物30へ吹き出される際に高風速で吹き出されるので、伝熱性能を向上できる。
The blow-out nozzle 221 is located adjacent to the bellows 10 at the opening of the outer tub 20 so as to blow air directly from the opening onto the laundry 30 in the drum 29 (see FIG. 5). The cross-sectional area of the blow-out nozzle 221 is smaller than the cross-sectional area of the hot air duct 251, so the hot air is blown out at a high speed onto the laundry 30, improving heat transfer performance.
図8Aは、ヒートポンプユニット300の外観図である。また、図8Bは、ヒートポンプユニットの内部構成図である。図8Aに示すように、ヒートポンプユニット300は、ヒートポンプユニットケース310によって内部の機器がカバーされている。ヒートポンプユニットケース310の上部中央付近には、給気口260が設けられている。給気口260は、ヒートポンプユニット300内部に設けられた蒸発器302(図8B参照)と凝縮器301(図8B参照)との間の空間に通じる位置に設けられている。また、ヒートポンプユニットケース310には、戻り風路252(図3参照)と連結される流入口(図示せず)と、温風ダクト251(図3参照)と連結される流出口(図示せず)が設けられている。
FIG. 8A is an external view of the heat pump unit 300. FIG. 8B is an internal configuration diagram of the heat pump unit. As shown in FIG. 8A, the internal equipment of the heat pump unit 300 is covered by a heat pump unit case 310. An air supply port 260 is provided near the center of the upper part of the heat pump unit case 310. The air supply port 260 is provided at a position leading to the space between the evaporator 302 (see FIG. 8B) and the condenser 301 (see FIG. 8B) provided inside the heat pump unit 300. The heat pump unit case 310 is also provided with an inlet (not shown) connected to the return air passage 252 (see FIG. 3) and an outlet (not shown) connected to the hot air duct 251 (see FIG. 3).
図8Bに示すように、ヒートポンプユニット300は、内部に、圧縮機307と、凝縮器301と、膨張手段308と、蒸発器302と、を有するヒートポンプを備えている。本実施形態では、膨張手段308として可変膨張弁を使用する場合を想定して説明するが、膨張手段308はキャピラリチューブのような固定の膨張手段であってもよい。
As shown in FIG. 8B, the heat pump unit 300 includes a heat pump having a compressor 307, a condenser 301, an expansion means 308, and an evaporator 302. In this embodiment, a variable expansion valve is used as the expansion means 308, but the expansion means 308 may be a fixed expansion means such as a capillary tube.
循環空気の流れとしては、蒸発器302を通過した後に凝縮器301に流入して、送風ファン2(図3参照)の吸い込み口に至る基本構成となる。蒸発器302と凝縮器301の間には給気口260が設けられている。そのため、蒸発器302に流入する風量は、送風ファン2の吹出量から排気口257にて排気される排気量を差し引いた量となる。凝縮器301に空気が流入する際に給気口260から排気量と同量の空気が流入する。そのため、凝縮器301を通過する風量は送風ファン2の吹出量に等しい。蒸発器302では、循環空気が低温の冷却媒体と熱交換されるため、除湿されてドレン水(凝縮水)が生じる。
The basic flow of circulating air is that it passes through the evaporator 302, then flows into the condenser 301, and reaches the intake port of the blower fan 2 (see Figure 3). An air inlet 260 is provided between the evaporator 302 and the condenser 301. Therefore, the amount of air flowing into the evaporator 302 is the amount of air blown out by the blower fan 2 minus the amount of exhaust air exhausted through the exhaust port 257. When air flows into the condenser 301, an amount of air equal to the amount of exhaust air flows in from the air inlet 260. Therefore, the amount of air passing through the condenser 301 is equal to the amount of air blown out by the blower fan 2. In the evaporator 302, the circulating air exchanges heat with a low-temperature cooling medium, so that the air is dehumidified and drain water (condensed water) is generated.
ドレン水を外部へ排水するために、必要に応じて排水ポンプ(図示せず)を設けて置き、ドレン水の貯水状況を検知して駆動させる方式や予め決めた時間間隔において駆動させる方式が通常採用される。
In order to drain the drain water to the outside, a drain pump (not shown) is provided as necessary, and is usually activated by detecting the amount of accumulated drain water or at predetermined intervals.
蒸発器302や凝縮器301のフィン間隔は、熱交換性能を確保するために1~2mmほどの間隔としており、フィルタ258でとり切れなかったリントが付着する場合がある。この不測の事態に対処するために、洗濯乾燥機100は、散水機構271(図2参照)を予め設けておき、前もって洗浄する方式や付着して風量の変化を検知して洗浄する方式等を採用するとよい。
The fins of the evaporator 302 and condenser 301 are spaced about 1 to 2 mm apart to ensure heat exchange performance, and lint that has not been removed by the filter 258 may adhere to them. To deal with this unforeseen situation, the washer-dryer 100 may be provided with a water sprinkler mechanism 271 (see FIG. 2) in advance, and may employ a method of cleaning in advance or a method of cleaning by detecting changes in the air volume when the water sprinkler mechanism is attached.
図9は、洗濯乾燥機100の制御装置CLの構成を示すブロック図である。図9に示すように、制御装置CLは、マイクロコンピュータ110を備える。マイクロコンピュータ110は、使用者の操作によって操作スイッチ12で発生する操作信号や、洗濯工程及び乾燥工程で各種センサ(水位センサ22、排水温度センサSN1、風路温度センサSN2、外気温度センサSN3、温風温度センサSN4、電導度センサ4)で発生する各種情報信号を取得する。
FIG. 9 is a block diagram showing the configuration of the control device CL of the washer/dryer 100. As shown in FIG. 9, the control device CL includes a microcomputer 110. The microcomputer 110 acquires operation signals generated by the operation switch 12 in response to user operation, and various information signals generated by various sensors (water level sensor 22, drain temperature sensor SN1, air path temperature sensor SN2, outside air temperature sensor SN3, hot air temperature sensor SN4, and conductivity sensor 4) during the washing and drying processes.
マイクロコンピュータ110は、運転パターンデータベース111、工程制御部112、回転速度算出部113、衣類重量算出部114、電導度測定部115、洗剤量・洗い時間決定部116、濁度判定部117、閾値記憶部118を備える。運転パターンデータベース111は、運転パターンデータを記憶する。工程制御部112は、各工程における各部位の動作を制御する。回転速度算出部113は、ドラム29の回転速度を算出する。衣類重量算出部114は、ドラム29内の衣類の重量を算出する。衣類の重量は、ドラム29内に投入された後、洗濯運転時に洗濯水に浸かることで重くなり、その後、乾燥運転時に乾燥されることで軽くなり、ドラム29内に投入されたときの重量に近づいていく。電導度測定部115は、洗濯水の電導度を測定する。洗濯水の電導度は、洗濯水に溶け込んだ洗剤の濃度が低下するにつれて小さくなっていく。洗剤量・洗い時間決定部116は、洗剤量と洗い時間を決定する。濁度判定部117は、洗濯水の濁度を判定する。洗濯水の濁度は、洗濯物30から洗濯水に溶け込む汚れの量が低下して、洗濯水の透明度が向上するにつれて小さくなっていく。閾値記憶部118は、各部位の動作を制御するための閾値を記憶する。
The microcomputer 110 includes an operation pattern database 111, a process control unit 112, a rotation speed calculation unit 113, a clothes weight calculation unit 114, an electrical conductivity measurement unit 115, a detergent amount and washing time determination unit 116, a turbidity judgment unit 117, and a threshold memory unit 118. The operation pattern database 111 stores operation pattern data. The process control unit 112 controls the operation of each part in each process. The rotation speed calculation unit 113 calculates the rotation speed of the drum 29. The clothes weight calculation unit 114 calculates the weight of the clothes in the drum 29. After being put into the drum 29, the weight of the clothes becomes heavier by being immersed in the washing water during the washing operation, and then becomes lighter by being dried during the drying operation, approaching the weight when it was put into the drum 29. The electrical conductivity measurement unit 115 measures the electrical conductivity of the washing water. The electrical conductivity of the washing water decreases as the concentration of the detergent dissolved in the washing water decreases. The detergent amount and washing time determination unit 116 determines the detergent amount and washing time. The turbidity determination unit 117 determines the turbidity of the wash water. The turbidity of the wash water decreases as the amount of dirt dissolved from the laundry 30 into the wash water decreases and the transparency of the wash water improves. The threshold memory unit 118 stores thresholds for controlling the operation of each component.
マイクロコンピュータ110は、駆動回路を介して、給水電磁弁16、排水弁V1、モータM10、可変排気手段306、可変抵抗具256、送風ファン2、循環ポンプ18、給水ポンプ19、圧縮機307、膨張手段308の動作を制御する。また、マイクロコンピュータ110は、使用者に洗濯乾燥機100に関する情報を知らせるために、表示器14やブザー(図示せず)等を制御する。
The microcomputer 110 controls the operation of the water supply solenoid valve 16, the drain valve V1, the motor M10, the variable exhaust means 306, the variable resistor device 256, the blower fan 2, the circulation pump 18, the water supply pump 19, the compressor 307, and the expansion means 308 via the drive circuit. The microcomputer 110 also controls the display 14 and the buzzer (not shown) to inform the user of information related to the washer/dryer 100.
マイクロコンピュータ110は、電源スイッチ11が押されて電源が投入されると起動し、洗濯及び乾燥の基本的な制御処理プログラムを実行して、例えば図10に示す工程の処理を実行する。図10は、洗濯乾燥機100における洗濯乾燥運転(洗い~乾燥)の動作を説明するフローチャートである。以下、洗濯乾燥機100における洗濯から乾燥までの工程について説明する。
When the power switch 11 is pressed to turn on the power, the microcomputer 110 starts up and executes a basic control processing program for washing and drying, and executes the process shown in FIG. 10, for example. FIG. 10 is a flow chart explaining the operation of the washing and drying operation (from washing to drying) in the washer-dryer 100. The process from washing to drying in the washer-dryer 100 is explained below.
図10に示すように、制御装置CLは、ステップS1において、洗濯乾燥機100の運転工程のコース選択の入力を受け付ける(コース選択)。ここで、使用者は、ドア9を開けて、ドラム29内に洗濯する洗濯物30を投入し、ドア9を閉じる。そして、使用者は、操作スイッチ12を操作することにより、運転工程のコースを選択し入力する。操作スイッチ12が操作されることにより、選択された運転工程のコースが制御装置CLに入力される。制御装置CLは、入力された運転工程のコースに基づいて、運転パターンデータベース111から対応する運転パターンを読み込み、ステップS2に進む。なお、以下の説明において、洗濯乾燥の標準コース(洗い~すすぎ2回~脱水~乾燥)が選択されたものとして説明する。
As shown in FIG. 10, in step S1, the control device CL accepts input of a course selection for the operation process of the washer/dryer 100 (course selection). Here, the user opens the door 9, places laundry 30 to be washed in the drum 29, and closes the door 9. The user then operates the operation switch 12 to select and input an operation process course. By operating the operation switch 12, the selected operation process course is input to the control device CL. The control device CL reads the corresponding operation pattern from the operation pattern database 111 based on the input operation process course, and proceeds to step S2. In the following explanation, it is assumed that the standard washing/drying course (wash-rinse twice-spin-dry) has been selected.
ステップS2において、制御装置CLは、ドラム29に投入された洗濯物30の重量(布量)を検出する工程を実行する(布量センシング)。具体的には、工程制御部112が、モータM10を駆動してドラム29を回転させるとともに、衣類重量算出部114が注水前の洗濯物30の重量(布量)を算出する。
In step S2, the control device CL executes a process to detect the weight (amount of fabric) of the laundry 30 placed in the drum 29 (cloth amount sensing). Specifically, the process control unit 112 drives the motor M10 to rotate the drum 29, and the clothing weight calculation unit 114 calculates the weight (amount of fabric) of the laundry 30 before water is poured in.
ステップS3において、制御装置CLは、洗剤量・運転時間を算出する工程を実行する。電導度測定部115は、給水された水の電導度(硬度)を検出する。また、外槽20の下部(例えば、排水口21)に設けた排水温度センサSN1で、給水された水の温度を検出する。洗剤量・洗い時間決定部116は、検出した布量、電導度測定部115において電導度センサ4からの検出値を用いて求めた水の電導度(硬度)、水の温度に基づいてマップ検索により、投入する洗剤量と運転時間を決定する。そして、工程制御部112は、決定された洗剤量・運転時間を表示器14に表示する。
In step S3, the control device CL executes a process of calculating the amount of detergent and the operating time. The conductivity measurement unit 115 detects the conductivity (hardness) of the supplied water. In addition, a drain temperature sensor SN1 provided at the bottom of the outer tub 20 (e.g., drain outlet 21) detects the temperature of the supplied water. The detergent amount/washing time determination unit 116 determines the amount of detergent to be added and the operating time by map search based on the detected amount of fabric, the water conductivity (hardness) obtained by the conductivity measurement unit 115 using the detection value from the conductivity sensor 4, and the water temperature. The process control unit 112 then displays the determined amount of detergent and operating time on the display 14.
ステップS4において、制御装置CLは、所定時間待機して(洗剤投入待ち工程)、ステップS5に進む。使用者は、待機中に表示器14に表示された洗剤量を参考に、洗剤類投入部(図示せず)内に洗剤類を投入する。もし洗剤自動投入が設定されていれば、洗剤の投入動作は省ける。
In step S4, the control device CL waits for a predetermined time (detergent addition waiting process) and then proceeds to step S5. While waiting, the user refers to the amount of detergent displayed on the display 14 and adds detergent to the detergent addition section (not shown). If automatic detergent addition is set, the detergent addition operation can be omitted.
洗濯工程は、洗剤溶かし工程(ステップS5)、前洗い工程(ステップS6)、本洗い工程(ステップS7)に大別される。さらに、本洗い工程は、第1本洗い工程とそれにつづく第2本洗い工程に分けられるが、運転経過に対して各々の工程に明確に区別されていなくても機能上はなんら差し支えない。また、後述する工程中の動作の一部を省略しても洗濯工程全体としての機能に変わりはない。
The washing process is broadly divided into a detergent dissolving process (step S5), a pre-wash process (step S6), and a main wash process (step S7). The main wash process is further divided into a first main wash process and a subsequent second main wash process, but there is no functional problem even if the processes are not clearly distinguished in terms of the operation process. Also, the function of the washing process as a whole will not change even if some of the operations in the processes described below are omitted.
ステップS5において、制御装置CLは、洗剤溶かし工程を実行する。給水電磁弁16の所定の電磁弁が開かれ、給水される。給水は洗剤投入口に導かれたのち、外槽20に投入される。外槽20に投入された洗剤液は、給水経路(図示せず)を通って、ドラム29の底部に位置する水受け部23(図2、図5参照)に供給される。洗剤液が投入された後、循環ポンプ18(図2、図4参照)を駆動すると、水受け部23の水は、排水口21から糸くずフィルタ222を介して循環ポンプ18の吸込口(図示せず)に入る。循環ポンプ18で昇圧された洗濯水は、循環ポンプ18の出口と連通する循環吐出口24(図2参照)から再び水受け部23に戻される(洗剤溶かし工程の循環経路)。
In step S5, the control device CL executes the detergent dissolving process. A specific solenoid valve of the water supply solenoid valve 16 is opened to supply water. The water is introduced into the detergent inlet and then into the outer tub 20. The detergent solution introduced into the outer tub 20 is supplied to the water receiving section 23 (see Figures 2 and 5) located at the bottom of the drum 29 through a water supply path (not shown). After the detergent solution is introduced, the circulation pump 18 (see Figures 2 and 4) is driven, and the water in the water receiving section 23 flows from the drain port 21 through the lint filter 222 into the suction port (not shown) of the circulation pump 18. The wash water pressurized by the circulation pump 18 is returned to the water receiving section 23 again from the circulation discharge port 24 (see Figure 2) that communicates with the outlet of the circulation pump 18 (circulation path for the detergent dissolving process).
制御装置CLは、この時点で水受け部23内にある電導度センサ4(判別手段)において、電導度を検出し、高濃度洗剤水溶液のときの電導度データベースと柔軟剤水溶液のときの電導度データベースとの照合を行う。
The control device CL detects the conductivity at this point using the conductivity sensor 4 (discrimination means) located inside the water receiving section 23, and compares it with the conductivity database for a highly concentrated detergent aqueous solution and the conductivity database for a fabric softener aqueous solution.
循環を繰り返すことで、少ない水で洗剤を溶かした均一な高濃度洗剤液を生成する。高濃度洗剤液は衣類に散布される。このときドラム29を回転させて、洗濯物30を攪拌させながら循環ポンプ18にて満遍なく散布する。
By repeating the circulation, a uniform, high-concentration detergent solution is produced, with detergent dissolved in a small amount of water. The high-concentration detergent solution is sprayed onto the clothes. At this time, the drum 29 is rotated, and the laundry 30 is agitated while the circulation pump 18 sprays the detergent evenly.
ステップS6において、制御装置CLは、前洗い工程を実行する。この工程では、通常、外槽20内には洗剤液のしみこんだ洗濯物30と、外槽20の底部の水受け部23に少量の洗剤液が存在する。ドラム29を回転させることで、洗濯物30をドラム29の上部に持ち上げた後、重力により底部まで落下させるタンブリング動作に基づくたたき洗いを行う。これにより、洗濯物30に浸み込んだ洗剤液が搾り出てくるので、必要に応じて間欠的に循環ポンプ18を駆動させて、再び洗濯物30に洗剤液を散布する。この動作中においても、洗濯水と洗濯物のいわゆる洗浄温度を上げると、洗浄性能を向上できるので、必要に応じて送風ファン2からの気流を、ヒートポンプユニット300にて温めた後に吹き付ける。洗浄温度レベルを上げることで、洗濯物30への高濃度洗剤液の浸透を促進させることもできる。図5に示すように、吹出ノズル221は、外槽20の円周上において散水ノズル223とは対向する位置に設けてられている。洗濯乾燥機100は、高濃度洗剤液(洗濯水)の散布と洗濯物30への高濃度洗剤液(洗濯水)の浸み込みとを促進させるために、散水ノズル223から噴出される高濃度洗剤液(洗濯水)に対する吹出ノズル221から噴出される温風の干渉を防ぐように制御する。これにより、洗濯乾燥機100は、洗濯物30を効率よく洗浄できる。洗濯物30は高濃度洗剤液を保水した状態であるため、洗濯物30の繊維隙間を空気が占めるよりも熱伝導は良く、効率よく加熱できる。これにより繊維から、より多くの汚れを短時間で分離できる。分離できた汚れは、保水された高濃度洗剤液内に迅速に分散されるので、再び凝集して再付着することを防ぐことができる。
In step S6, the control device CL executes the pre-wash process. In this process, the laundry 30 soaked in detergent liquid is usually present in the outer tub 20, and a small amount of detergent liquid is present in the water receiving section 23 at the bottom of the outer tub 20. By rotating the drum 29, the laundry 30 is lifted to the top of the drum 29, and then the laundry is beaten by a tumbling action that causes the laundry 30 to fall to the bottom by gravity. As a result, the detergent liquid soaked in the laundry 30 is squeezed out, and the circulation pump 18 is driven intermittently as necessary to spray the detergent liquid again on the laundry 30. Even during this operation, if the so-called washing temperature of the washing water and the laundry is increased, the washing performance can be improved, so the airflow from the blower fan 2 is heated by the heat pump unit 300 and then blown as necessary. By increasing the washing temperature level, the penetration of the high-concentration detergent liquid into the laundry 30 can also be promoted. As shown in FIG. 5, the blowing nozzle 221 is provided at a position opposite the water spray nozzle 223 on the circumference of the outer tub 20. In order to promote the spraying of high-concentration detergent liquid (washing water) and the penetration of high-concentration detergent liquid (washing water) into the laundry 30, the washer-dryer 100 controls the high-concentration detergent liquid (washing water) sprayed from the spray nozzle 223 to prevent interference of the hot air sprayed from the blow-out nozzle 221. This allows the washer-dryer 100 to efficiently wash the laundry 30. Since the laundry 30 is in a state where the high-concentration detergent liquid is retained, heat conduction is better than when air occupies the gaps between the fibers of the laundry 30, and heating can be performed efficiently. This allows more dirt to be separated from the fibers in a short time. The separated dirt is quickly dispersed in the retained high-concentration detergent liquid, preventing it from coagulating and reattaching.
また、循環ポンプ18よりも小流量の循環ポンプ(図示せず)を別に設置してもよい。この場合、水受け部23から汲み上げて送風機出口近傍にて温風内に散布することで、温風に液滴を混ぜて、洗濯物30に散布させてもよい。洗濯工程の途中で、通常の循環量レベルを確保できるまで追加給水して、循環ポンプ18にて散布させると、洗濯物30の温度は急激に低下する。そこで、前記のような構成にして、より少量の循環水を温風にのせて散布させれば、洗濯物30に含まれる水を満遍なくかつ僅かずつ入れ替えることができる。このため、洗濯物30の急激な温度低下も抑えることができるので、より洗浄性能を向上させることができる。
Also, a separate circulation pump (not shown) with a smaller flow rate than the circulation pump 18 may be installed. In this case, the liquid droplets may be mixed into the warm air by pumping up water from the water receiving section 23 and spraying it into the warm air near the blower outlet, and then sprayed onto the laundry 30. If additional water is supplied during the washing process until the normal circulation level is ensured and then sprayed by the circulation pump 18, the temperature of the laundry 30 will drop rapidly. Therefore, by using the above configuration and spraying a smaller amount of circulating water on the warm air, the water contained in the laundry 30 can be replaced evenly and little by little. This makes it possible to prevent a sudden drop in temperature of the laundry 30, thereby improving washing performance.
前洗い工程からその後の本洗い工程に向けてのどこかのタイミングにおいて、フィルタ258の洗浄工程を重ねてもよい。これまでの乾燥工程中にドラム29の回転による旋回流で取り切れなかったリントや洗濯運転のみを重ねた際に堆積した糸くずを取り除くために、散水機構271(図2参照)からフィルタ258へ散水するが、散水はそのまま洗い工程の洗浄水に流用できる。無駄なく散水できるため、2次フィルタであるフィルタ258bの洗浄を含めた散水が好ましい。洗浄後は、可変排気手段306を開ける。本実施形態では、可変排気手段306として排気トビラを設けた構成としている。フィルタ258のメッシュ内に落下しきれなかった細かな水滴は、周囲の外気へ温風ダクト251内の空気を拡散させることで除去でき、これにより、循環風路内の湿気を低下させることができる。乾燥開始時にフィルタ258が乾いていれば、リントの付着が抑えられ安定して排気できる。
A cleaning process of the filter 258 may be performed at some point between the pre-washing process and the main washing process. In order to remove lint that could not be removed by the swirling flow caused by the rotation of the drum 29 during the drying process and thread debris that accumulated when only washing operations were performed, water is sprayed onto the filter 258 from the water spray mechanism 271 (see FIG. 2), but the sprayed water can be used as cleaning water for the washing process. Since water can be sprayed without waste, it is preferable to spray water including cleaning the filter 258b, which is the secondary filter. After cleaning, the variable exhaust means 306 is opened. In this embodiment, an exhaust hatch is provided as the variable exhaust means 306. Fine water droplets that did not fall into the mesh of the filter 258 can be removed by diffusing the air in the warm air duct 251 to the surrounding outside air, which reduces the humidity in the circulating air duct. If the filter 258 is dry at the start of drying, lint adhesion is suppressed and stable exhaust can be achieved.
ステップS7において、制御装置CLは、本洗い工程を実行する。本洗い工程では、前洗い工程が終了した時点で追加給水して、水受け部23の水量を増やして、水位を上げる。この水位は、循環ポンプ18により水受け部23から洗濯水をくみ上げて、外槽20の上部の散水ノズル223から連続して散布するのに十分な水位を保つものとする。
In step S7, the control device CL executes the main washing process. In the main washing process, additional water is supplied when the pre-washing process is completed, increasing the amount of water in the water receiving section 23 and raising the water level. This water level is maintained at a level sufficient to pump wash water from the water receiving section 23 by the circulation pump 18 and spray it continuously from the watering nozzle 223 at the top of the outer tub 20.
散水ノズル223からの散布は、連続であっても間欠であってもよい。具体的には、洗濯物30の裏側等に多くの汚れがまだ付着している間は、連続で散布して洗濯水の攪拌を促進する。これにより、洗濯物30が保水する洗濯水を、常に汚れ濃度の低い洗濯水に入れ替えることができる。その後、汚れがほとんど落ちた後は、たたき洗いの機械力を主として、残りの汚れを落とすほうが洗浄効率がよい。よって、後半の散布は、機械力を妨げないように間欠散布とするのが好ましい。また、循環ポンプ18の駆動力を間欠とすることで、消費電力量を抑えられるので、省エネルギーの面からも好ましい。
Spraying from the water spray nozzle 223 may be continuous or intermittent. Specifically, while there is still a lot of dirt adhering to the backside, etc., of the laundry 30, water is sprayed continuously to promote agitation of the wash water. This allows the wash water held by the laundry 30 to always be replaced with wash water with a low concentration of dirt. After most of the dirt has been removed, it is more efficient to remove the remaining dirt mainly using the mechanical force of beating. Therefore, it is preferable to spray intermittently in the latter half of the process so as not to interfere with the mechanical force. Furthermore, by making the driving force of the circulation pump 18 intermittent, power consumption can be reduced, which is also preferable from the standpoint of energy conservation.
なお、散水ノズル223は、外槽20に、洗濯乾燥機100の正面からみて回転可能なドラム29の中心軸よりも上側、かつ、洗濯乾燥機100の側面からみて、正面寄りの前側に位置している。これにより、散水ノズル223からの噴出範囲を、ドラム29の半径方向に対して広角にして散布する構造としている(図5参照)。この第1本洗い工程では、広範囲の散布とともに、ドラム29の回転によってドラム29の下方に溜まった洗濯物30を持ち上げて、ドラム29内の上方から落下させることにより、洗濯物30に機械的な力を与えてたたき洗いをする。ドラム径が大きいほど、広範囲の散布とたたき洗いの相乗効果が得られ、本洗い工程の時間を短縮できる。
The water sprinkler nozzle 223 is located in the outer tub 20 above the central axis of the rotatable drum 29 when viewed from the front of the washer-dryer 100, and forward when viewed from the side of the washer-dryer 100. This allows the water sprinkler nozzle 223 to spray at a wide angle relative to the radial direction of the drum 29 (see FIG. 5). In this first main washing step, in addition to spraying over a wide area, the rotation of the drum 29 lifts up the laundry 30 that has accumulated below the drum 29 and drops it from above inside the drum 29, applying a mechanical force to the laundry 30 to beat it. The larger the drum diameter, the greater the synergistic effect of spraying over a wide area and beating, and the shorter the time for the main washing step.
また必要に応じて制御装置CLは第2本洗い工程を実行する。前述の第1本洗い工程の終了時に給水することで、第2本洗い工程の水量を、第1本洗い工程の水量よりも多くする。また、第2本洗い工程の循環ポンプ18の循環流量は、第1本洗い工程での循環ポンプ18の循環流量よりも多くする。さらに、第2本洗い工程のドラム29のモータM10の回転速度は、第1本洗い工程のモータM10の回転速度よりも低くする。第1本洗い工程と第2本洗い工程の組み合わせは、洗濯物30の黒ずみ、ごわつきを抑制させる運転アルゴリズムとしている。
The control device CL also executes the second main wash process as necessary. By supplying water at the end of the first main wash process described above, the amount of water in the second main wash process is made greater than the amount of water in the first main wash process. The circulation flow rate of the circulation pump 18 in the second main wash process is made greater than the circulation flow rate of the circulation pump 18 in the first main wash process. Furthermore, the rotation speed of the motor M10 of the drum 29 in the second main wash process is made lower than the rotation speed of the motor M10 in the first main wash process. The combination of the first and second main wash processes is an operating algorithm that suppresses darkening and stiffness of the laundry 30.
第1本洗い工程もしくは第2本洗い工程の一部もしくは全行程において、循環ポンプ18にてくみ上げた洗濯水を散水ノズル223から散水しつつ、ドラム29を洗濯物30がタンブリング動作に至らずにドラム29の側内壁に張り付いた状態にて回転させる洗い動作としてもよい。このような動作により、洗濯物30に含まれる洗濯水は遠心力にて押し出されるとともに、散水ノズル223からの散水で常に振りかけられて供給されるような洗濯水の繊維内流動による洗いとすれば、洗濯物30どうしのこすれあいによるリントの発生を抑えることができ、乾燥工程における循環空気に伴うリントの循環量を減らせることができ、蒸発器の洗浄工程を軽減できる。
During part or all of the first or second main washing process, the washing water pumped up by the circulation pump 18 may be sprayed from the spray nozzle 223 while the drum 29 is rotated with the laundry 30 stuck to the inner side wall of the drum 29 without tumbling. This operation pushes out the washing water contained in the laundry 30 by centrifugal force, and washing is performed by the flow of washing water inside the fibers, which is constantly sprayed and supplied by the spray nozzle 223. This can suppress the generation of lint caused by rubbing of the laundry 30 against each other, reduce the amount of lint circulating with the circulating air in the drying process, and reduce the cleaning process of the evaporator.
以上のように洗濯乾燥機100の場合、ドラム29の回転に伴って、リフター33により洗濯物30をドラム29の上部に持ち上げた後、重力によりドラム29の底部に落とすたたき洗いが主流となる。オーバーフローホース17が外槽20の前部に接続されているため、場合によってはオーバーフローホース17の位置まで洗濯水は流入してくる。
As described above, in the case of the washer/dryer 100, the laundry 30 is mainly washed by beating, in which the lifter 33 lifts the laundry 30 to the top of the drum 29 as the drum 29 rotates, and then the laundry 30 falls to the bottom of the drum 29 by gravity. Since the overflow hose 17 is connected to the front of the outer tub 20, in some cases the wash water may flow up to the position of the overflow hose 17.
ステップS8において、制御装置CLは、第1すすぎ工程を実行する。この工程では、排水弁V1を開けて、洗濯水を排出した後、排水弁V1を閉じて、外槽20内に所定の水位まですすぎ水を供給する。その後、ドラム29を回転させて、洗濯物30とすすぎ水を攪拌してすすぐ。
In step S8, the control device CL executes the first rinse step. In this step, the drain valve V1 is opened to drain the wash water, and then the drain valve V1 is closed to supply rinse water to a predetermined water level in the outer tub 20. The drum 29 is then rotated to agitate and rinse the laundry 30 and the rinse water.
ステップS9において、制御装置CLは、第2すすぎ工程を実行する。第2すすぎ工程では、第1すすぎ工程と同様にして、排水弁V1を開けて、すすぎ水を排出した後、排水弁V1を閉じて、外槽20内に所定の水位まですすぎ水を供給する。その後、ドラム29を回転させて、洗濯物30とすすぎ水を攪拌してすすぐ。
In step S9, the control device CL executes the second rinse step. In the second rinse step, similar to the first rinse step, the drain valve V1 is opened to drain the rinse water, and then the drain valve V1 is closed to supply rinse water to a predetermined water level in the outer tub 20. The drum 29 is then rotated to agitate and rinse the laundry 30 and the rinse water.
第1すすぎ工程もしくは第2すすぎ工程の一部もしくは全行程において、循環ポンプ18にてくみ上げたすすぎ水を散水ノズル223から散水しつつ、ドラム29を洗濯物30がタンブリング動作に至らずにドラム29の内壁に張り付いた状態にて回転させるすすぎ動作としてもよい。このような動作により、洗濯物30に含まれるすすぎ水は遠心力にて押し出されるとともに、散水ノズルからの散水で常に振りかけられて供給されるすすぎとすれば、洗濯物30どうしのこすれあいによるリントの発生を抑えることができ、乾燥工程における循環空気に伴うリントの循環量を減らせることができ、蒸発器302の洗浄工程を軽減できる。
During part or all of the first or second rinsing steps, the rinsing operation may involve spraying rinsing water pumped up by the circulation pump 18 from the spray nozzle 223 while rotating the drum 29 with the laundry 30 stuck to the inner wall of the drum 29 without tumbling. This operation pushes out the rinsing water contained in the laundry 30 by centrifugal force, and by constantly spraying and supplying water from the spray nozzle, it is possible to suppress the generation of lint caused by the rubbing of the laundry 30 against each other, reduce the amount of lint circulating with the circulating air in the drying process, and reduce the cleaning process of the evaporator 302.
ステップS10において、制御装置CLは、脱水工程を実行する。この工程では、排水弁V1を開いて外槽20内のすすぎ水を排水した後、ドラム29を回転させて洗濯物30を遠心脱水する。脱水の回転速度は、洗濯物30のバランスがとれずにモータM10の電流値が上限を超える等の不具合がない限り、負荷に応じた設定回転速度まで上昇させる。脱水の回転速度を上げて、ドラム29が高速回転すると、外槽20にも振動が伝わり、外槽20自身も僅かながら振動する。また、ドラム29の高速回転に伴って、振動がドア9側にも伝わることをベローズ10にて吸収できる。温風ダクト251も、各々ベローズ10により外槽20の吹出口と接続されているため、振動を吸収できる。
In step S10, the control device CL executes the spin-drying process. In this process, the drain valve V1 is opened to drain the rinse water from the outer tub 20, and then the drum 29 is rotated to centrifugally spin-dry the laundry 30. The spin-drying rotation speed is increased to a set rotation speed according to the load, unless there is a malfunction such as the laundry 30 being unbalanced and the current value of the motor M10 exceeding the upper limit. When the spin-drying rotation speed is increased and the drum 29 rotates at high speed, vibrations are transmitted to the outer tub 20, and the outer tub 20 itself vibrates slightly. In addition, the bellows 10 can absorb the vibrations transmitted to the door 9 side due to the high-speed rotation of the drum 29. The warm air ducts 251 are also connected to the air outlets of the outer tub 20 by the bellows 10, so that vibrations can be absorbed.
またこの脱水工程内において、フィルタ258の洗浄工程を重ねることもできる。前回までの乾燥工程中にドラム29の回転による旋回流で取り切れなかったリントや洗濯運転のみを重ねた際に堆積した糸くずを取り除くために、散水機構271(図2参照)からフィルタ258へ散水する。洗浄後は、可変排気手段である排気ファンを駆動させる。フィルタ258のメッシュ内に落下しきれなかった細かな水滴は、周囲の外気へ温風ダクト251内の空気を拡散させることで除去でき、これにより、循環風路内の湿気を低下させることができる。
Furthermore, during this spin-drying process, a cleaning process for the filter 258 can also be performed. In order to remove lint that was not removed by the swirling flow caused by the rotation of the drum 29 during the previous drying process, and thread debris that has accumulated when only washing cycles are performed multiple times, water is sprayed onto the filter 258 from the water spray mechanism 271 (see Figure 2). After cleaning, the exhaust fan, which is a variable exhaust means, is driven. Fine water droplets that do not fall into the mesh of the filter 258 can be removed by diffusing the air in the warm air duct 251 into the surrounding outside air, thereby reducing humidity in the circulating air duct.
さらに必要に応じて、脱水工程中は可変排気手段306を開け続けて、周囲の外気との連通を確保する。脱水工程ではドラム29の高速回転による内圧の上昇により、外槽20が後傾にあるが、可変排気手段306により、周囲の外気と連通させて後傾となるのを軽減できるので、ベローズ10等の信頼性を高めることができる。
Furthermore, if necessary, the variable exhaust means 306 is kept open during the spin-drying process to ensure communication with the surrounding outside air. During the spin-drying process, the outer tub 20 tilts backward due to an increase in internal pressure caused by the high speed rotation of the drum 29, but the variable exhaust means 306 can reduce the backward tilt by connecting it to the surrounding outside air, thereby improving the reliability of the bellows 10, etc.
また、脱水を促進させるためにドラム29内に温風を吹き出して洗濯物30を温めて、繊維を膨張させるとともに、含水の粘性を下げることで、水を抜け易くして脱水を強化することもできる。この場合、ヒートポンプユニット300を駆動してもよいが圧縮機307が温まるのに時間を要する場合は、可変抵抗具256で風路を絞ることで、断熱圧縮により空気の温度を上げてもよい。風路抵抗が増すため、送風ファン2を高回転として循環風量を確保するのがよい。送風ファン2の吸い込み圧が低下し、戻り風路252の圧力も低下するが、排気の推進力は外槽20の内圧と大気との差をベースにできるため、安定した排気量を確保することができる。これに伴い、湿った戻り空気の一部を排気して、給気口260(図8A参照)から外気を補充することで、比熱を小さく抑えられるので、より高温とした空気をドラム29内に供給し続けられるので、より脱水を促進できる。
In addition, to promote dehydration, warm air is blown into the drum 29 to warm the laundry 30, expanding the fibers and lowering the viscosity of the water, making it easier to remove water and enhancing dehydration. In this case, the heat pump unit 300 may be driven, but if it takes time for the compressor 307 to warm up, the air temperature may be increased by adiabatic compression by narrowing the air path with the variable resistance device 256. Since the air path resistance increases, it is better to ensure the circulating air volume by rotating the blower fan 2 at high speed. The suction pressure of the blower fan 2 decreases, and the pressure of the return air path 252 also decreases, but since the driving force of the exhaust can be based on the difference between the internal pressure of the outer tub 20 and the atmosphere, a stable exhaust volume can be ensured. Accordingly, by exhausting part of the moist return air and replenishing it with outside air from the air inlet 260 (see FIG. 8A), the specific heat can be kept small, and higher temperature air can be continuously supplied into the drum 29, which can promote dehydration.
脱水工程において送風ファン2により送風した際、ドラム29内に吹出ノズル221から直接吹き出させるため、ドラム29の内圧が上がり易いが、本実施形態では、可変排気手段306を開けることで、ドラム29の内圧上昇に対して抵抗なく外気と排気口257を通して連通できるため、ドラム29が後傾になりすぎるのを抑えることができる。これにより、ベローズ10を保護できる。
When air is blown by the blower fan 2 during the dehydration process, it is blown directly into the drum 29 from the blowing nozzle 221, which can easily cause the internal pressure of the drum 29 to rise. However, in this embodiment, by opening the variable exhaust means 306, the drum 29 can communicate with the outside air through the exhaust port 257 without any resistance to the rise in internal pressure, so the drum 29 can be prevented from tilting backward too much. This can protect the bellows 10.
ステップS11において、制御装置CLは、乾燥工程を実行する。乾燥工程では、図2から図4に示したように、まず送風ファン2を駆動し、つづいてヒートポンプユニット300内の圧縮機307を駆動させる。膨張手段308は一度全開状態として原点調整をした後、圧縮機307の吸込配管に設けたサーミスタ(図示せず)が低温とならないように、開度が調整される。圧縮機307の回転速度は、吐出配管に設けたサーミスタ(図示せず)と送風ファン2出口に設けた温風サーミスタとの差が所定の温度以上となるように調整される。このようにヒートポンプユニット300で高温となった空気を送風ファン2により昇圧した後、ドラム29内へ吹出ノズル221を通して送風して、洗濯物30と熱交換させるとともに洗濯物30から水分を蒸発させる。洗濯物30から蒸発した水分を含む循環空気は、外槽20のから戻り風路252を介してヒートポンプユニット300へ戻される。ヒートポンプユニット300では、風上側に配置された蒸発器302により、循環空気は冷却され露点温度以下となり、除湿される。つづけて凝縮器301において昇温されて、低湿な温風とされる。
In step S11, the control device CL executes the drying process. In the drying process, as shown in FIG. 2 to FIG. 4, first, the blower fan 2 is driven, and then the compressor 307 in the heat pump unit 300 is driven. The expansion means 308 is once fully opened to perform an origin adjustment, and then the opening degree is adjusted so that the thermistor (not shown) installed in the suction pipe of the compressor 307 does not become low temperature. The rotation speed of the compressor 307 is adjusted so that the difference between the thermistor (not shown) installed in the discharge pipe and the hot air thermistor installed at the outlet of the blower fan 2 is equal to or higher than a predetermined temperature. After the air that has become hot in the heat pump unit 300 is pressurized by the blower fan 2, it is blown into the drum 29 through the blowing nozzle 221 to exchange heat with the laundry 30 and evaporate moisture from the laundry 30. The circulating air containing the moisture evaporated from the laundry 30 is returned to the heat pump unit 300 from the outer tub 20 via the return air duct 252. In the heat pump unit 300, the circulating air is cooled by the evaporator 302 located on the windward side, below the dew point temperature, and dehumidified. The air is then heated in the condenser 301, becoming low-humidity warm air.
本実施形態では、外槽20から戻り風路252へ流入する際に一部の空気を排気口257から排気し、同量の空気をヒートポンプユニット300の給気口260から周囲の外気を取り入れる。このため、高湿な空気を排気して、それよりも低湿な空気を取り入れるので、より除湿を強化した運転なる。このときフィルタ258で補集されるリントは、ドラム29の回転に伴い、ドラム29と外槽20の隙間で生じる空気流がフィルタ258の略円弧状をトレースするように流れるため、フィルタ258にリントが堆積するのを防ぐことができる。これにより乾燥工程を通して、安定した排気と空気循環が得られる。
In this embodiment, when air flows from the outer tub 20 into the return air passage 252, a portion of the air is exhausted from the exhaust port 257, and the same amount of air is taken in from the surrounding outside air through the intake port 260 of the heat pump unit 300. As a result, high humidity air is exhausted and lower humidity air is taken in, resulting in an operation with enhanced dehumidification. At this time, the lint collected by the filter 258 is prevented from accumulating on the filter 258 because the airflow generated in the gap between the drum 29 and the outer tub 20 as the drum 29 rotates flows in a manner that traces the approximately arc-shaped shape of the filter 258. This provides stable exhaust and air circulation throughout the drying process.
また、乾燥終盤において、温風温度を上げて洗濯物30の温度を上げることで、除菌を兼ねたり、生乾きの臭い対策を施す場合がある。この場合、圧縮機の回転速度は高めとして、風量もどちらかというと抑えるが可変抵抗具を絞ることで温風温度を上げる。すなわち、風路抵抗を上げて送風ファン2の回転速度を上げるので、図7の風路損失p2、風量q2に値する。送風ファン2の前後の静圧ΔPを上昇させるので、送風ファンの吸い込み側は低圧となり、戻り風路252からヒートポンプユニット300に至る循環経路の静圧レベルを下げる。本実施形態では、戻り風路252の静圧や主流の動圧に影響されない、戻り風路252と外槽20との接続部253に排気口257を向けているため、安定した排気量が確保できる。
Also, at the end of the drying process, the warm air temperature may be increased to increase the temperature of the laundry 30, thereby sterilizing the laundry and preventing the smell of damp laundry. In this case, the compressor rotation speed is increased and the air volume is rather suppressed, but the warm air temperature is increased by tightening the variable resistor. In other words, the air duct resistance is increased to increase the rotation speed of the blower fan 2, which corresponds to the air duct loss p2 and air volume q2 in Figure 7. Since the static pressure ΔP in front of and behind the blower fan 2 is increased, the suction side of the blower fan becomes low pressure, and the static pressure level of the circulation path from the return air duct 252 to the heat pump unit 300 is reduced. In this embodiment, the exhaust port 257 is directed toward the connection part 253 between the return air duct 252 and the outer tub 20, which is not affected by the static pressure of the return air duct 252 or the dynamic pressure of the main flow, so a stable exhaust volume can be ensured.
乾燥判定は、乾燥開始時もしくはある運転開始からの規定時間において外槽20と戻り風路252との接続部253に設けた風路温度センサSN2によって外槽20の排気温度T1aと送風ファン2の出口側に設けた温風温度センサSN4によって温風温度T4aを測定する(初期温度の設定)。その後、負荷に見合った規定時間経過後に終了判定のための外槽20の排気温度T1bと温風温度T4bを測定し、各々初期温度と終了判定温度との差を求める(ΔT1=T1a-T1b、ΔT4=T4a-T4b)。さらにそれらの温度差(ΔT1-ΔT4)が規定温度以上であるかどうかを確認して乾燥終了を判定する。
The drying judgment is made by measuring the exhaust air temperature T1a of the outer tub 20 using the air duct temperature sensor SN2 installed at the connection 253 between the outer tub 20 and the return air duct 252 and the hot air temperature T4a using the hot air temperature sensor SN4 installed on the outlet side of the blower fan 2 at the start of drying or at a specified time after the start of a certain operation (setting of initial temperature). After that, after a specified time corresponding to the load has elapsed, the exhaust air temperature T1b and hot air temperature T4b of the outer tub 20 are measured for the end judgment, and the difference between the initial temperature and the end judgment temperature is calculated (ΔT1 = T1a - T1b, ΔT4 = T4a - T4b). Furthermore, the end of drying is judged by checking whether or not these temperature differences (ΔT1 - ΔT4) are equal to or greater than the specified temperature.
乾燥工程の終了時にフィルタ258の洗浄工程を実施する。乾燥工程中にドラム29の回転による旋回流で取り切れなかったリントを取り除くのが主目的のため、散水量は絞り気味として、ドラム29内の湿度に影響を与えないレベルとするのが好ましい。乾燥の終盤において洗濯物30の温度を上げて除菌する工程が設定されていれば、それよりも前に洗浄工程を行い、その後に可変排気手段306を開ける。温度を上げて除菌する際にも、外槽20の出口で高湿となりえる循環空気の一部を排気口257から排気できるため、循環空気の湿度を効率よくさげることができる。
At the end of the drying process, a cleaning process is carried out on the filter 258. Since the main purpose is to remove lint that was not removed by the swirling flow caused by the rotation of the drum 29 during the drying process, it is preferable to reduce the amount of water sprayed to a level that does not affect the humidity inside the drum 29. If a process is set to sterilize the laundry 30 by raising its temperature at the end of the drying process, the cleaning process is carried out before that, and the variable exhaust means 306 is opened afterwards. Even when sterilizing by raising the temperature, part of the circulating air that may become highly humid at the outlet of the outer tub 20 can be exhausted from the exhaust port 257, so the humidity of the circulating air can be efficiently reduced.
フィルタ258の洗浄工程は、乾燥工程とは別に実施できる設定でもよく、例えば洗濯コースのみ運転後に選択できる等、リント付着具合を反映しての実施が選択できるのが好ましい。
The cleaning process for the filter 258 may be set to be performed separately from the drying process, and it is preferable that the process can be selected to reflect the degree of lint adhesion, for example, by selecting the process after only the washing course is operated.
なお、コース選択工程(ステップS1)において乾燥工程が設定されていない場合は、ステップS10において運転を終了する。
If the drying process is not set in the course selection process (step S1), operation ends in step S10.
洗濯乾燥機100は、戻り風路252と接続される外槽20の背面上部に設けた接続部253にフィルタ258を設けるので、フィルタ258の面積を十分確保することができる。また、洗濯乾燥機100は、ドラム29の回転によって生じる外槽20内の空気の流れがフィルタ258の略円弧形状をトレースしていくため、フィルタ258に付着したリントを運転中に効率よく除去できる。これにより洗濯乾燥機100は、恒常的に安定した排気量を確保することができる。
The washer-dryer 100 has a filter 258 attached to a connection 253 provided at the upper back surface of the outer tub 20 that is connected to the return air passage 252, so that a sufficient surface area for the filter 258 can be secured. In addition, the washer-dryer 100 has an air flow in the outer tub 20 caused by the rotation of the drum 29 that traces the roughly arcuate shape of the filter 258, so that lint adhering to the filter 258 can be efficiently removed during operation. This allows the washer-dryer 100 to secure a constantly stable exhaust volume.
また、洗濯乾燥機100は、循環空気の主流の動圧に影響されずに排気できるので、コースの違いやコース過程における送風条件の違いに対する排気量の調整が容易にできる。これによっても洗濯乾燥機100は、恒常的に安定した排気量を確保することができる。
In addition, since the washer-dryer 100 can exhaust air without being affected by the dynamic pressure of the main flow of circulating air, it is easy to adjust the exhaust volume to accommodate different courses and different air blowing conditions during the course of a course. This also allows the washer-dryer 100 to ensure a constant and stable exhaust volume.
また、洗濯乾燥機100は、必要に応じてフィルタ258を流れ方向に対して2枚構成とすることで、メッシュを平面状に重ねて配置することができる。このような洗濯乾燥機100は、フィルタ258が1枚だけの場合よりも、1枚当たりのフィルタ258のメッシュの目(密度)を粗くすることができる。つまり、洗濯乾燥機100は、2枚構成の目の粗いフィルタ258で、1枚構成の目の細かいフィルタと同様のリント除去機能を得ることができる。このような洗濯乾燥機100は、2枚構成のフィルタ258でリントを捕集する際に、1枚のフィルタ258にリントが緻密に密集して捕集されることを回避することができ、その結果、恒常的に安定した排気を確保することができる。つまり、洗濯乾燥機100は、2枚構成のフィルタ258でリントを捕集とすることができ、リントが1枚のフィルタ258(特に1次フィルタであるフィルタ258a)に緻密に堆積していくことを回避できる。このような洗濯乾燥機100は、大風量の条件においてもリントを効率よく回収することができるため、これによっても、恒常的に安定した排気を確保することができる。
In addition, the washer-dryer 100 can arrange the meshes in a plane by forming the filter 258 in two sheets in the flow direction as necessary. In such a washer-dryer 100, the mesh (density) of each filter 258 can be made coarser than when there is only one filter 258. In other words, the washer-dryer 100 can obtain the same lint removal function as a single fine-mesh filter with a two-sheet filter 258. When collecting lint with the two-sheet filter 258, the washer-dryer 100 can avoid the lint from being densely collected on one filter 258, and as a result, can ensure a constant and stable exhaust. In other words, the washer-dryer 100 can collect lint with the two-sheet filter 258, and can avoid the lint from being densely collected on one filter 258 (especially the filter 258a, which is the primary filter). This type of washer/dryer 100 can efficiently collect lint even under conditions of high air volume, which also ensures constant and stable exhaust.
なお、洗濯乾燥機100は、ヒートポンプユニット300に設けた給気口260(図8A参照)と排気口257(図4参照)とを連通させるとよい。このような洗濯乾燥機100は、運転停止中に、給気口260(図8A参照)と排気口257(図8A参照)とを介して、外槽20と戻り風路252とヒートポンプユニット300とを含む循環風路を周囲の外気に連通できる。このような洗濯乾燥機100は、外槽20及び戻り風路252のどちらにおいてもヒートポンプユニット300から排気口257(図4参照)に繋がる経路を確保することができ、外槽20及び戻り風路252の内部に湿気を溜めないため、カビの発生を抑制することができる。
It is preferable that the washer-dryer 100 communicates the air inlet 260 (see FIG. 8A) and the exhaust port 257 (see FIG. 4) provided on the heat pump unit 300. When the washer-dryer 100 is not operating, the air inlet 260 (see FIG. 8A) and the exhaust port 257 (see FIG. 8A) can communicate the circulating air passage including the outer tub 20, the return air passage 252, and the heat pump unit 300 to the surrounding outside air. The washer-dryer 100 can ensure a path from the heat pump unit 300 to the exhaust port 257 (see FIG. 4) in both the outer tub 20 and the return air passage 252, and does not accumulate moisture inside the outer tub 20 and the return air passage 252, thereby suppressing the growth of mold.
また、洗濯乾燥機100は、戻り風路252と接続される外槽20の背面上部に設けた接続部253の壁面に排気口257(図4参照)を設けている。このような洗濯乾燥機100は、洗濯水や脱水時の水が排気口257(図4参照)まで飛散し難く、リントの固着が起こり難くすることができるため、これによっても、恒常的に安定した排気を確保することができる。
The washer-dryer 100 also has an exhaust port 257 (see FIG. 4) on the wall of a connection part 253 provided at the upper part of the back surface of the outer tub 20, which is connected to the return air duct 252. This type of washer-dryer 100 makes it difficult for wash water and water during spin-drying to splash up to the exhaust port 257 (see FIG. 4), making it difficult for lint to adhere, which also ensures constant and stable exhaust.
また、洗濯乾燥機100は、フィルタ258を洗浄した後、可変排気手段306(図4参照)を開けることで、排気とともに、フィルタ258に残留する水滴を周囲の外気に放出できる。このような洗濯乾燥機100は、フィルタ258の湿り具合を低減でき、外槽20内の空気の流れによりフィルタ258からリントを剥離され易くすることができるため、恒常的に安定した排気を確保することができる。
In addition, after cleaning the filter 258, the washer/dryer 100 can open the variable exhaust means 306 (see FIG. 4) to release water droplets remaining on the filter 258 into the surrounding outside air along with the exhaust air. This type of washer/dryer 100 can reduce the degree of wetness of the filter 258 and make it easier for the air flow in the outer tub 20 to peel off the lint from the filter 258, ensuring constant and stable exhaust air.
また、洗濯乾燥機100は、循環空気の主流の動圧に影響されることなく排気することができるため、運転条件に対するドラム29の内圧の影響のみで排気できる。このような洗濯乾燥機100は、可変排気手段306(図4参照)による排気調節量を極力小さくできる。
In addition, the washer-dryer 100 can exhaust air without being affected by the dynamic pressure of the main flow of circulating air, so exhaust air can be exhausted only due to the influence of the internal pressure of the drum 29 on the operating conditions. This type of washer-dryer 100 can minimize the amount of exhaust adjustment by the variable exhaust means 306 (see Figure 4).
<洗濯乾燥機の主な特徴>
(1)図3及び図4に示すように、本実施形態に係る洗濯乾燥機100は、外槽20の背面上部に設けた接続部253に戻り風路252を接続固定し、接続部253にフィルタ258を設け、フィルタ258の外周部分が外槽20の外周部分に沿うように、フィルタ258の外周部分を円弧状に形成する構成になっている。 <Main features of the washer/dryer>
(1) As shown in Figures 3 and 4, the washer-dryer 100 of this embodiment is configured such that a return air duct 252 is connected and fixed to a connection part 253 provided on the upper back surface of the outer tub 20, a filter 258 is provided on the connection part 253, and the outer periphery of the filter 258 is formed into an arc shape so that the outer periphery of the filter 258 fits along the outer periphery of the outer tub 20.
(1)図3及び図4に示すように、本実施形態に係る洗濯乾燥機100は、外槽20の背面上部に設けた接続部253に戻り風路252を接続固定し、接続部253にフィルタ258を設け、フィルタ258の外周部分が外槽20の外周部分に沿うように、フィルタ258の外周部分を円弧状に形成する構成になっている。 <Main features of the washer/dryer>
(1) As shown in Figures 3 and 4, the washer-
このような本実施形態に係る洗濯乾燥機100は、戻り風路252の接続部253との接続部分が円弧形状になっているので、戻り風路252内を流れる乾燥空気の風速を速くすることができる。これにより、本実施形態に係る洗濯乾燥機100は、乾燥空気の風圧を利用してフィルタ258を清掃することで、フィルタ258の清掃性を向上させることができる。つまり、本実施形態に係る洗濯乾燥機100は、乾燥空気の風速が速いので、フィルタ258に付着するリントを効率よく除去することができる。したがって、本実施形態に係る洗濯乾燥機100は、フィルタ258の目詰まりを抑制することができる。また、乾燥工程においてフィルタ258の目詰まりを抑制することで、恒常的に安定した排気量を確保することができる。
The washer-dryer 100 according to this embodiment has an arc-shaped connection with the connection part 253 of the return air duct 252, so that the wind speed of the dry air flowing through the return air duct 252 can be increased. As a result, the washer-dryer 100 according to this embodiment can improve the cleanability of the filter 258 by cleaning the filter 258 using the wind pressure of the dry air. In other words, the washer-dryer 100 according to this embodiment can efficiently remove lint adhering to the filter 258 because the wind speed of the dry air is high. Therefore, the washer-dryer 100 according to this embodiment can prevent the filter 258 from clogging. Furthermore, by preventing the filter 258 from clogging during the drying process, a constantly stable exhaust volume can be ensured.
また、本実施形態に係る洗濯乾燥機100は、戻り風路252内を流れる乾燥空気の風速を速くし、その空気の風圧を利用して排気する構成になっている。このような本実施形態に係る洗濯乾燥機100は、特許文献1に記載の従来技術のように、ダクト内を流れる空気の主流から支流に空気を分岐させ、ダクト内の静圧に加えて主流の動圧を利用して排気する構成になっていないので、この点でも安定した排気量を確保することができる。
Furthermore, the washer-dryer 100 according to this embodiment is configured to increase the wind speed of the dry air flowing in the return air duct 252 and use the wind pressure of that air to exhaust the air. Unlike the conventional technology described in Patent Document 1, the washer-dryer 100 according to this embodiment is not configured to branch air from the main stream of air flowing in the duct into a branch stream and use the dynamic pressure of the main stream in addition to the static pressure in the duct to exhaust the air, so a stable exhaust volume can be ensured in this respect as well.
(2)図3及び図4に示すように、本実施形態に係る洗濯乾燥機100は、接続部253におけるフィルタ258の出口直後の場所に、排気口257を設けた構成にするとよい。
(2) As shown in Figures 3 and 4, the washer-dryer 100 according to this embodiment may be configured with an exhaust port 257 located immediately after the outlet of the filter 258 in the connection part 253.
このような本実施形態に係る洗濯乾燥機100は、特許文献1に記載の従来技術と異なり、戻り風路252の途中で乾燥空気の流量を変えないようにしている。乾燥空気の流量が安定しているので、排気口257の口径や、排気抵抗、排気量等の調整を少なくしたり削減したりすることができる。
Unlike the conventional technology described in Patent Document 1, the washer-dryer 100 according to this embodiment does not change the flow rate of dry air midway through the return air duct 252. Because the flow rate of dry air is stable, adjustments to the diameter of the exhaust port 257, exhaust resistance, exhaust volume, etc. can be reduced or eliminated.
(3)図4に示すように、本実施形態に係る洗濯乾燥機100は、排気口257に、排気量を変更する可変排気手段306を設けた構成にするとよい。また、可変排気手段306は、フィルタ258の洗浄後に開放されるとよい。
(3) As shown in FIG. 4, the washer-dryer 100 according to this embodiment may be configured with a variable exhaust means 306 for changing the amount of exhaust air provided at the exhaust port 257. In addition, the variable exhaust means 306 may be opened after the filter 258 is cleaned.
このような本実施形態に係る洗濯乾燥機100は、可変排気手段306により、複数の乾燥コースに対する排気量の調節を少なくすることができ、これによっても、安定した排気量を確保することができる。
The washer-dryer 100 according to this embodiment uses the variable exhaust means 306 to reduce adjustments to the exhaust volume for multiple drying courses, thereby ensuring a stable exhaust volume.
(4)可変排気手段306は、フィルタ258の洗浄後に開放されるとよい。
このような本実施形態に係る洗濯乾燥機100は、フィルタ258を洗浄した後に必要に応じて可変排気手段306を開放することで、フィルタ258に残留する水滴を周囲の外気に効率よく放出することができる。 (4) The variable exhaust means 306 may be opened after thefilter 258 is cleaned.
The washer-dryer 100 according to this embodiment can efficiently release water droplets remaining on the filter 258 into the surrounding air by opening the variable exhaust means 306 as necessary after cleaning the filter 258.
このような本実施形態に係る洗濯乾燥機100は、フィルタ258を洗浄した後に必要に応じて可変排気手段306を開放することで、フィルタ258に残留する水滴を周囲の外気に効率よく放出することができる。 (4) The variable exhaust means 306 may be opened after the
The washer-
(5)図4に示すように、フィルタ258は、空気の流れ方向に対して複数枚設けられているとよい。
このような本実施形態に係る洗濯乾燥機100は、1枚当たりのフィルタ258のメッシュの目(密度)を粗くすることができる。そのため、洗濯乾燥機100は、1枚のフィルタ258にリントが緻密に密集して捕集されることを回避することができ、その結果、恒常的に安定した排気を確保することができる。 (5) As shown in FIG. 4, it is preferable that a plurality offilters 258 are provided in the direction of air flow.
In the washer/dryer 100 according to this embodiment, the mesh size (density) of each filter 258 can be made coarse. This makes it possible for the washer/dryer 100 to prevent lint from being densely collected in each filter 258, thereby ensuring constant and stable exhaust.
このような本実施形態に係る洗濯乾燥機100は、1枚当たりのフィルタ258のメッシュの目(密度)を粗くすることができる。そのため、洗濯乾燥機100は、1枚のフィルタ258にリントが緻密に密集して捕集されることを回避することができ、その結果、恒常的に安定した排気を確保することができる。 (5) As shown in FIG. 4, it is preferable that a plurality of
In the washer/
(6)図4に示すように、複数枚のフィルタ258のうち、少なくとも1枚のフィルタ(特に、2次フィルタであるフィルタ258b)は、周囲に枠体259が設けられ、フィルタ取付部254から枠体259と一緒に取り外すことができる構成であるとよい。
(6) As shown in FIG. 4, at least one of the multiple filters 258 (particularly filter 258b, which is the secondary filter) is provided with a frame 259 around its periphery and can be removed together with the frame 259 from the filter mounting portion 254.
このような本実施形態に係る洗濯乾燥機100は、枠体259が設けられたフィルタ(特に、2次フィルタであるフィルタ258b)をフィルタ取付部254から取り外すことができるため、使用者が手動でこのフィルタを洗浄することができる。
In the washer/dryer 100 according to this embodiment, the filter (particularly the secondary filter 258b) having the frame 259 can be removed from the filter attachment portion 254, allowing the user to manually wash the filter.
以上の通り、本実施形態に係る洗濯乾燥機100は、フィルタ258の目詰まりを抑制するとともに、安定した排気量を確保することができる。また、洗濯乾燥機100は、安定した排気量と循環空気量を確保できるため、乾燥効率の良い、消費電力量を抑えた洗濯乾燥運転を行うことができる。また、洗濯乾燥機100は、使用頻度に対して、ヒートポンプユニット300へのリントの堆積を抑制することができるので、乾燥性能を低下させることなく、継続的に運転を行うことができる。
As described above, the washer-dryer 100 according to this embodiment can prevent clogging of the filter 258 and ensure a stable exhaust volume. Furthermore, since the washer-dryer 100 can ensure a stable exhaust volume and circulating air volume, it can perform a washing and drying operation with good drying efficiency and reduced power consumption. Furthermore, since the washer-dryer 100 can prevent lint accumulation in the heat pump unit 300 depending on the frequency of use, it can operate continuously without a decrease in drying performance.
[変形例]
図4に示すように、前記した実施形態に係る洗濯乾燥機100は、排気口257に可変排気手段306を備える構成になっている。これに対し、変形例では、排気口257に排気ファン263を備える構成になっている洗濯乾燥機100Aを提供する。 [Modification]
4, the washer/dryer 100 according to the embodiment is configured to include a variable exhaust unit 306 at the exhaust port 257. In contrast, in the modified example, a washer/dryer 100A is provided in which an exhaust fan 263 is provided at the exhaust port 257.
図4に示すように、前記した実施形態に係る洗濯乾燥機100は、排気口257に可変排気手段306を備える構成になっている。これに対し、変形例では、排気口257に排気ファン263を備える構成になっている洗濯乾燥機100Aを提供する。 [Modification]
4, the washer/
以下、図11を参照して、変形例の洗濯乾燥機100Aの構成について説明する。図11は、変形例の洗濯乾燥機100Aの構成を示す図である。図11に示すように、変形例の洗濯乾燥機100Aは、実施形態に係る洗濯乾燥機100(図4参照)と比較すると、可変排気手段306(図4参照)の代わりに、排気ファン263を排気口257に備える点で相違している。排気ファン263は、戻り風路252を通過する空気の一部を強制的に外部に排気する手段である。洗濯乾燥機100は、排気ファン263の回転速度を調整することで、排気量を調整することができる。このような洗濯乾燥機100は、排気ファン263によって空気を強制的に排気とすることができるため、前記した実施形態に係る洗濯乾燥機100(図4参照)よりも排気量をより積極的に調整することができる。
Below, the configuration of the washer-dryer 100A of the modified example will be described with reference to FIG. 11. FIG. 11 is a diagram showing the configuration of the washer-dryer 100A of the modified example. As shown in FIG. 11, the washer-dryer 100A of the modified example is different from the washer-dryer 100 of the embodiment (see FIG. 4) in that an exhaust fan 263 is provided in the exhaust port 257 instead of the variable exhaust means 306 (see FIG. 4). The exhaust fan 263 is a means for forcibly exhausting a portion of the air passing through the return air passage 252 to the outside. The washer-dryer 100 can adjust the exhaust volume by adjusting the rotation speed of the exhaust fan 263. Since the washer-dryer 100 can forcibly exhaust air by the exhaust fan 263, the exhaust volume can be adjusted more actively than the washer-dryer 100 of the embodiment (see FIG. 4).
以上の通り、変形例の洗濯乾燥機100Aによれば、実施形態に係る洗濯乾燥機100(図4参照)と同様に、フィルタ258の目詰まりを抑制するとともに、安定した排気量を確保することができる。
しかも、変形例の洗濯乾燥機100Aによれば、実施形態に係る洗濯乾燥機100(図4参照)に比べて、排気量をより積極的に調整することができる。 As described above, according to the washer-dryer 100A of the modified example, like the washer-dryer 100 of the embodiment (see FIG. 4), clogging of the filter 258 can be suppressed and a stable amount of exhaust can be ensured.
Moreover, according to the washer/dryer 100A of the modified example, the amount of exhaust air can be adjusted more actively than in the washer/dryer 100 (see FIG. 4) according to the embodiment.
しかも、変形例の洗濯乾燥機100Aによれば、実施形態に係る洗濯乾燥機100(図4参照)に比べて、排気量をより積極的に調整することができる。 As described above, according to the washer-
Moreover, according to the washer/
[実施形態2]
本実施形態2は、特許文献3(特開2020-18915号公報)に記載の発明に対して、ヒートポンプの構成を単純なものにし、かつヒートポンプの組立性を良くすることができるように冷媒配管を配置した洗濯乾燥機を提供する。なお、特許文献3(特開2020-18915号公報)には、以下の発明が記載されている。 [Embodiment 2]
In thepresent embodiment 2, a washer/dryer is provided in which the refrigerant piping is arranged so as to simplify the configuration of the heat pump and improve the assembly of the heat pump, in contrast to the invention described in Patent Document 3 (JP 2020-18915 A). Note that Patent Document 3 (JP 2020-18915 A) describes the following invention.
本実施形態2は、特許文献3(特開2020-18915号公報)に記載の発明に対して、ヒートポンプの構成を単純なものにし、かつヒートポンプの組立性を良くすることができるように冷媒配管を配置した洗濯乾燥機を提供する。なお、特許文献3(特開2020-18915号公報)には、以下の発明が記載されている。 [Embodiment 2]
In the
特許文献3には、ヒートポンプユニットの外殻を構成するケースを、サスペンションの後方において洗濯乾燥機の横方向(水平方向)に沿って配設し、ケースの一端部にヒートポンプを構成する圧縮機を配設した洗濯乾燥機が記載されている(段落0011-0012及び図1,図2参照)。また特許文献3には、ヒートポンプの冷媒配管について、「圧縮機22の吐出口から冷媒管26が上方に延びている場合には、その冷媒管26が最初に折り曲げられている部分を圧縮機22の上端と定義してもよい。」(段落0025)との記載がある。
Patent document 3 describes a washer/dryer in which a case that forms the outer shell of a heat pump unit is disposed behind a suspension along the lateral (horizontal) direction of the washer/dryer, and a compressor that forms the heat pump is disposed at one end of the case (see paragraphs 0011-0012 and Figures 1 and 2). Patent document 3 also describes, with regard to the refrigerant piping of a heat pump, that "if the refrigerant pipe 26 extends upward from the discharge port of the compressor 22, the portion where the refrigerant pipe 26 is first bent may be defined as the upper end of the compressor 22." (paragraph 0025)
特許文献3には、ヒートポンプを構成する圧縮機を、洗濯乾燥機のサスペンションの後方に配置した構成が記載されている。そして特許文献3では、ヒートポンプの冷媒配管について上記の説明はあるものの、ヒートポンプを構成するその他の機器を接続する冷媒配管の配置については具体的な説明がない。ヒートポンプの構成を単純なものにし、かつヒートポンプの組立性を良くするには、ヒートポンプの冷媒配管の配置について十分に配慮する必要がある。
Patent Document 3 describes a configuration in which the compressor that constitutes the heat pump is disposed behind the suspension of the washer/dryer. And while Patent Document 3 provides the above-mentioned explanation of the refrigerant piping of the heat pump, it does not specifically explain the arrangement of the refrigerant piping that connects the other devices that constitute the heat pump. To simplify the configuration of the heat pump and improve the assembly of the heat pump, careful consideration must be given to the arrangement of the refrigerant piping of the heat pump.
本実施形態2は、前記した通り、ヒートポンプの構成を単純なものにし、かつヒートポンプの組立性を良くすることができるように冷媒配管を配置した洗濯乾燥機を提供する。
As described above, the second embodiment provides a washer/dryer in which the refrigerant piping is arranged in a way that simplifies the heat pump configuration and improves the assembly of the heat pump.
本実施形態2に係る洗濯乾燥機は、内部に液体を貯溜可能な外槽と、前記外槽の内側に回転可能に設けられ洗濯物を収容する内槽としてのドラムと、前記ドラムの内部を経由して空気を循環させる空気循環ダクト及び送風機と、前記空気循環ダクトを流れる空気を除湿かつ加熱するヒートポンプユニットと、前記外槽の下部で当該外槽を支持するサスペンションと、を備え、前記ドラムは、その中心軸が前上がりとなるように傾斜している洗濯乾燥機において、前記ヒートポンプユニットの圧縮機は、前記サスペンションの中で当該洗濯乾燥機の最も背面側に位置するサスペンションよりも背面側に配置され、前記ヒートポンプユニットの凝縮器における冷媒入口と冷媒出口、及び蒸発器における冷媒入口と冷媒出口、のそれぞれが、前記凝縮器及び前記蒸発器に対して当該洗濯乾燥機の背面側に配置され、前記ヒートポンプユニットの少なくとも膨脹弁が前記圧縮機、前記凝縮器及び前記蒸発器に対して当該洗濯乾燥機の背面側に配置される。
The washer-dryer according to the second embodiment includes an outer tub capable of storing liquid therein, a drum as an inner tub that is rotatably installed inside the outer tub and that stores laundry, an air circulation duct and a blower that circulate air through the inside of the drum, a heat pump unit that dehumidifies and heats the air flowing through the air circulation duct, and a suspension that supports the outer tub at the bottom of the outer tub, and the drum is inclined so that its central axis is raised toward the front. In this washer-dryer, the compressor of the heat pump unit is located behind the suspension that is located at the rearmost side of the washer-dryer among the suspensions, the refrigerant inlet and outlet of the condenser of the heat pump unit, and the refrigerant inlet and outlet of the evaporator are each located on the rear side of the washer-dryer relative to the condenser and the evaporator, and at least the expansion valve of the heat pump unit is located on the rear side of the washer-dryer relative to the compressor, the condenser, and the evaporator.
本実施形態2に係る洗濯乾燥機によれば、ヒートポンプの構成を単純なものにし、かつヒートポンプの組立性を良くすることができるように冷媒配管を配置した洗濯乾燥機を提供することができる。
上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。 According to the washer/dryer of the second embodiment, it is possible to provide a washer/dryer in which the refrigerant piping is arranged so as to simplify the configuration of the heat pump and improve the assemblyability of the heat pump.
Problems, configurations and effects other than those described above will become apparent from the following description of the embodiments.
上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。 According to the washer/dryer of the second embodiment, it is possible to provide a washer/dryer in which the refrigerant piping is arranged so as to simplify the configuration of the heat pump and improve the assemblyability of the heat pump.
Problems, configurations and effects other than those described above will become apparent from the following description of the embodiments.
以下、本発明に係る一実施形態2を、図面を用いて説明する。
図12乃至図16を用いて、洗濯乾燥機100Bの構成の概略を説明する。図12は、本発明の一実施形態に係る洗濯乾燥機100Bを側方から見た図であり、側方パネル1hc(図13)を外した状態の図である。図13は、図12の洗濯乾燥機100Bを斜め後方から見た図であり、背面パネル及び側方パネルを外した状態の図である。図14は、図12の洗濯乾燥機100Bの底部を上方から見た図である。図15は、図12の洗濯乾燥機100Bの外槽20の近傍を拡大して示す部分断面図である。図16は、空気吹出口60bを拡大して示す部分断面図である。 A second embodiment of the present invention will be described below with reference to the drawings.
The outline of the configuration of the washer-dryer 100B will be described with reference to Figs. 12 to 16. Fig. 12 is a side view of the washer-dryer 100B according to one embodiment of the present invention, with the side panel 1hc (Fig. 13) removed. Fig. 13 is a diagonal rear view of the washer-dryer 100B of Fig. 12, with the rear panel and the side panel removed. Fig. 14 is a top view of the bottom of the washer-dryer 100B of Fig. 12. Fig. 15 is a partial cross-sectional view showing an enlarged view of the vicinity of the outer tub 20 of the washer-dryer 100B of Fig. 12. Fig. 16 is a partial cross-sectional view showing an enlarged view of the air outlet 60b.
図12乃至図16を用いて、洗濯乾燥機100Bの構成の概略を説明する。図12は、本発明の一実施形態に係る洗濯乾燥機100Bを側方から見た図であり、側方パネル1hc(図13)を外した状態の図である。図13は、図12の洗濯乾燥機100Bを斜め後方から見た図であり、背面パネル及び側方パネルを外した状態の図である。図14は、図12の洗濯乾燥機100Bの底部を上方から見た図である。図15は、図12の洗濯乾燥機100Bの外槽20の近傍を拡大して示す部分断面図である。図16は、空気吹出口60bを拡大して示す部分断面図である。 A second embodiment of the present invention will be described below with reference to the drawings.
The outline of the configuration of the washer-
本実施形態では、洗濯乾燥機100Bを正面から見て右に見える側面を右側面、左に見える側面を左側面として説明する。洗濯乾燥機100Bにおける左右方向は幅方向、前後方向は奥行き方向と呼ぶ場合がある。
In this embodiment, the side seen to the right when looking at the washer-dryer 100B from the front will be described as the right side, and the side seen to the left as the left side. The left-right direction of the washer-dryer 100B may be referred to as the width direction, and the front-rear direction as the depth direction.
図12に示すように、洗濯乾燥機100Bは、乾燥機能を有するドラム式の洗濯乾燥機である。ベース1heの上部に、主に鋼板と樹脂成形品で作られた側方パネル1hc(図13参照)及び前パネル1hf(図15参照)等の補強材を組み合わせて骨格を構成し、さらにその上に前面側意匠パネル1ha、背面パネル1hb及び上面パネル1hdを取り付けることで筐体1を形成している。前面側意匠パネル1haには衣類等の洗濯物を出し入れする開口部が形成されており、この開口部はドア9により開放可能に塞がれている。
As shown in Figure 12, the washer/dryer 100B is a drum-type washer/dryer with a drying function. A skeleton is formed on top of the base 1he by combining reinforcing materials such as side panels 1hc (see Figure 13) and front panel 1hf (see Figure 15), which are mainly made of steel plate and resin molded parts, on top of which a front design panel 1ha, a back panel 1hb, and a top panel 1hd are attached to form the housing 1. An opening is formed in the front design panel 1ha for putting in and taking out laundry such as clothes, and this opening is openably covered by a door 9.
筐体1の内側には外槽20が配設される。外槽20は、内部に液体を貯溜可能であり、複数個のサスペンション27により支持されている。本実施形態では、図12,図13,図16に示すように、外槽20の下部に4つのサスペンション27a~27dを配置し、外槽20の上部に2つのサスペンション27e,27fを配置している。
An outer tank 20 is disposed inside the housing 1. The outer tank 20 is capable of storing liquid inside and is supported by a number of suspensions 27. In this embodiment, as shown in Figures 12, 13, and 16, four suspensions 27a to 27d are disposed at the bottom of the outer tank 20, and two suspensions 27e and 27f are disposed at the top of the outer tank 20.
図15に示すように、外槽20の内側には内槽としてのドラム29が設けられており、ドラム29に洗濯物が収容される。ドラム29の開口部の外周(周縁部)には脱水時の洗濯物のアンバランスによる振動を低減するための流体バランサー31が設けられている。ドラム29は、外槽20の背面部(底面部)に設けられたモータM10により、回転駆動軸M10aを介して回転駆動可能に構成されている。このため、ドラム29は回転ドラムとも呼ばれる。
As shown in FIG. 15, a drum 29 is provided inside the outer tub 20 as an inner tub, and laundry is stored in the drum 29. A fluid balancer 31 is provided on the outer periphery (periphery) of the opening of the drum 29 to reduce vibration caused by unbalance of the laundry during spin-drying. The drum 29 is configured to be rotatable via a rotary drive shaft M10a by a motor M10 provided on the back (bottom) of the outer tub 20. For this reason, the drum 29 is also called a rotating drum.
図13に示すように、洗濯乾燥機の背面側には、乾燥機能を実現するためのヒートポンプユニット40が配置されている。ヒートポンプユニット40はドラム29の内側を循環する空気の除湿及び加熱を行う。ヒートポンプユニット40で除湿及び加熱された空気は、外槽20の背面側及び上部(図12参照)に配設された空気循環ダクト60の送風通路60aを通り、外槽20の開口部に送られる。
As shown in FIG. 13, a heat pump unit 40 for implementing the drying function is disposed on the rear side of the washer/dryer. The heat pump unit 40 dehumidifies and heats the air circulating inside the drum 29. The air dehumidified and heated by the heat pump unit 40 passes through the ventilation passage 60a of the air circulation duct 60 disposed on the rear side and upper part of the outer tub 20 (see FIG. 12), and is sent to the opening of the outer tub 20.
図16に示すように、外槽20の開口部には空気吹出口60bが設けられており、送風通路60aを通じて空気吹出口60bに送風された空気は、矢印F1で示すように、ドラム29の開口部29aを通じてドラム29の内側に向けて吹き入れられる。なお、外槽20と前パネル1hfとの間にベローズ10が設けられており、ベローズ10は洗濯水の漏れを防ぐほか、気密性を有して乾燥時においては空気の漏れを防ぐ。
As shown in FIG. 16, an air outlet 60b is provided at the opening of the outer tub 20, and air blown to the air outlet 60b through the air passage 60a is blown into the inside of the drum 29 through the opening 29a of the drum 29, as shown by arrow F1. Bellows 10 are provided between the outer tub 20 and the front panel 1hf, and in addition to preventing leakage of wash water, the bellows 10 are airtight and prevent air leakage during drying.
ドラム29の内部で洗濯物の乾燥に使用された空気は、外槽20に流出し、外槽20の背面部に設けられた空気排出口(図示せず)から空気循環ダクト60の戻り通路60cに流入し、戻り通路60cを通じてヒートポンプユニット40に戻る。
The air used to dry the laundry inside the drum 29 flows out into the outer tub 20, flows through an air exhaust port (not shown) on the rear of the outer tub 20 into the return passage 60c of the air circulation duct 60, and returns to the heat pump unit 40 through the return passage 60c.
上述した空気の流れを形成するために、送風機70がヒートポンプユニット40と一体に設けられている。送風機70が駆動されると、ヒートポンプユニット40から送風機70に吸い込まれた空気(温風)は、送風機70の吐出口(送風機吐出口70a)に接続された送風通路60aに流入する。一方、戻り通路60cはヒートポンプユニット40の吸入口40aに接続されており、戻り通路60cを流れる空気はヒートポンプユニット40の吸入口40aからヒートポンプユニット40に戻る。
In order to form the above-mentioned air flow, the blower 70 is provided integrally with the heat pump unit 40. When the blower 70 is driven, the air (hot air) sucked into the blower 70 from the heat pump unit 40 flows into the air passage 60a connected to the outlet (blower outlet 70a) of the blower 70. Meanwhile, the return passage 60c is connected to the intake port 40a of the heat pump unit 40, and the air flowing through the return passage 60c returns to the heat pump unit 40 from the intake port 40a of the heat pump unit 40.
図17及び図18を用いて、ヒートポンプユニット40について説明する。図17は、図12の洗濯乾燥機のヒートポンプユニットを上方から見た図である。図18は、図16のヒートポンプユニットの内部を透視した図である。
The heat pump unit 40 will be described with reference to Figures 17 and 18. Figure 17 is a top view of the heat pump unit of the washer/dryer of Figure 12. Figure 18 is a see-through view of the inside of the heat pump unit of Figure 16.
ヒートポンプユニット40のケース40bの内側には、ヒートポンプユニット40の吸入口40aと送風機吐出口70aとを接続するヒートポンプ内空気流路60dが形成されている。ヒートポンプ内空気流路60dは空気循環ダクト60の一部を構成する。
An air flow path 60d within the heat pump is formed inside the case 40b of the heat pump unit 40, connecting the intake port 40a of the heat pump unit 40 to the blower outlet port 70a. The air flow path 60d within the heat pump forms part of the air circulation duct 60.
ヒートポンプユニット40に構成されるヒートポンプは、蒸発器41、圧縮機42、凝縮器43、膨脹弁44、及び気液分離器45を有する。蒸発器41は放熱器であり、凝縮器43は冷却器であり、蒸発器41及び凝縮器43は熱交換器を構成する。
The heat pump configured in the heat pump unit 40 has an evaporator 41, a compressor 42, a condenser 43, an expansion valve 44, and a gas-liquid separator 45. The evaporator 41 is a radiator, the condenser 43 is a cooler, and the evaporator 41 and the condenser 43 configure a heat exchanger.
冷媒配管180は、蒸発器41と圧縮機42とを接続する冷媒配管181(第1冷媒配管)と、圧縮機42と凝縮器43とを接続する冷媒配管182(第2冷媒配管)と、凝縮器43と膨脹弁44とを接続する冷媒配管183(第3冷媒配管)と、膨脹弁44と蒸発器41とを接続する冷媒配管184(第4冷媒配管)と、を有する。蒸発器41と圧縮機42とを接続する冷媒配管181(第1冷媒配管)の途中には、気液分離器45が設けられる。このヒートポンプユニット40では、蒸発器41、気液分離器45、圧縮機42、凝縮器43、膨脹弁44、及び蒸発器41の順に冷媒が循環する。空気循環ダクト60を流れる空気は、ヒートポンプユニット40の吸入口40aから送風機吐出口70aに到るヒートポンプ内空気流路60dにおいて、蒸発器41で冷却されると共に除湿され、続いて凝縮器43で加熱される。
The refrigerant piping 180 includes a refrigerant piping 181 (first refrigerant piping) that connects the evaporator 41 and the compressor 42, a refrigerant piping 182 (second refrigerant piping) that connects the compressor 42 and the condenser 43, a refrigerant piping 183 (third refrigerant piping) that connects the condenser 43 and the expansion valve 44, and a refrigerant piping 184 (fourth refrigerant piping) that connects the expansion valve 44 and the evaporator 41. A gas-liquid separator 45 is provided midway through the refrigerant piping 181 (first refrigerant piping) that connects the evaporator 41 and the compressor 42. In this heat pump unit 40, the refrigerant circulates through the evaporator 41, gas-liquid separator 45, compressor 42, condenser 43, expansion valve 44, and evaporator 41 in that order. The air flowing through the air circulation duct 60 is cooled and dehumidified in the evaporator 41 in the heat pump air flow path 60d that runs from the intake 40a of the heat pump unit 40 to the blower outlet 70a, and then heated in the condenser 43.
ヒートポンプユニット40では、凝縮器43において冷媒配管182(第2冷媒配管)が接続される冷媒入口と冷媒配管183(第3冷媒配管)が接続される冷媒出口、蒸発器41において冷媒配管184(第4冷媒配管)が接続される冷媒入口と冷媒配管181(第1冷媒配管)が接続される冷媒出口、のそれぞれが、凝縮器43及び蒸発器41に対して洗濯乾燥機100Bの背面側に配置されている。また凝縮器43と蒸発器41とが左右方向に並列されていることにより、凝縮器43及び蒸発器41の各冷媒入口及び各冷媒出口は、1つの面上に並ぶように配置される。
In the heat pump unit 40, the refrigerant inlet to which refrigerant pipe 182 (second refrigerant pipe) is connected in the condenser 43 and the refrigerant outlet to which refrigerant pipe 183 (third refrigerant pipe) is connected, and the refrigerant inlet to which refrigerant pipe 184 (fourth refrigerant pipe) is connected in the evaporator 41 and the refrigerant outlet to which refrigerant pipe 181 (first refrigerant pipe) is connected are each disposed on the rear side of the washer-dryer 100B relative to the condenser 43 and the evaporator 41. In addition, because the condenser 43 and the evaporator 41 are arranged in parallel in the left-right direction, the refrigerant inlets and refrigerant outlets of the condenser 43 and the evaporator 41 are arranged side by side on one surface.
膨脹弁44及び気液分離器45は、凝縮器43及び蒸発器41に対して洗濯乾燥機100Bの背面側に配置されている。本実施形態では、圧縮機42が凝縮器43及び蒸発器41と左右方向に並列されていることにより、膨脹弁44及び気液分離器45は、圧縮機42、凝縮器43及び蒸発器41に対して洗濯乾燥機100Bの背面側に配置されることになる。さらに圧縮機42において冷媒配管181(第1冷媒配管)が接続される冷媒入口、すなわち冷媒配管181(第1冷媒配管)の気液分離器45からの冷媒配管部分が接続される冷媒入口は、圧縮機42の本体に対して洗濯乾燥機100Bの背面側に配置されている。また圧縮機42において冷媒配管182(第2冷媒配管)が接続される冷媒出口は、圧縮機42の上面に配置されている。
The expansion valve 44 and the gas-liquid separator 45 are disposed on the rear side of the washer-dryer 100B with respect to the condenser 43 and the evaporator 41. In this embodiment, the compressor 42 is arranged in parallel with the condenser 43 and the evaporator 41 in the left-right direction, so that the expansion valve 44 and the gas-liquid separator 45 are disposed on the rear side of the washer-dryer 100B with respect to the compressor 42, the condenser 43 and the evaporator 41. Furthermore, the refrigerant inlet to which the refrigerant pipe 181 (first refrigerant pipe) is connected in the compressor 42, i.e., the refrigerant inlet to which the refrigerant pipe portion from the gas-liquid separator 45 of the refrigerant pipe 181 (first refrigerant pipe) is connected, is disposed on the rear side of the washer-dryer 100B with respect to the main body of the compressor 42. Furthermore, the refrigerant outlet to which the refrigerant pipe 182 (second refrigerant pipe) is connected in the compressor 42 is disposed on the upper surface of the compressor 42.
凝縮器43において冷媒配管182(第2冷媒配管)が接続される冷媒入口と冷媒配管183(第3冷媒配管)が接続される冷媒出口、蒸発器41において冷媒配管184(第4冷媒配管)が接続される冷媒入口と冷媒配管181(第1冷媒配管)が接続される冷媒出口、のそれぞれが、凝縮器43及び蒸発器41に対して洗濯乾燥機100Bの背面側に配置され、少なくとも膨脹弁44が圧縮機42、凝縮器43及び蒸発器41に対して洗濯乾燥機100Bの背面側に配置されることで、少なくとも冷媒配管183(第3冷媒配管)及び冷媒配管184(第4冷媒配管)は、凝縮器43及び蒸発器41に対して洗濯乾燥機100Bの背面側にまとめて配置することができる。さらに気液分離器45を有する場合に、気液分離器45を凝縮器43及び蒸発器41に対して洗濯乾燥機100Bの背面側に配置することで、冷媒配管181(第1冷媒配管)は、冷媒配管183(第3冷媒配管)及び冷媒配管184(第4冷媒配管)と共に、前記凝縮器及び前記蒸発器に対して当該洗濯乾燥機の背面側にまとめて配置することができる。
The refrigerant inlet to which refrigerant pipe 182 (second refrigerant pipe) is connected in the condenser 43 and the refrigerant outlet to which refrigerant pipe 183 (third refrigerant pipe) is connected, and the refrigerant inlet to which refrigerant pipe 184 (fourth refrigerant pipe) is connected in the evaporator 41 and the refrigerant outlet to which refrigerant pipe 181 (first refrigerant pipe) is connected are each positioned on the rear side of the washer-dryer 100B relative to the condenser 43 and the evaporator 41, and at least the expansion valve 44 is positioned on the rear side of the washer-dryer 100B relative to the compressor 42, the condenser 43 and the evaporator 41, so that at least the refrigerant pipe 183 (third refrigerant pipe) and the refrigerant pipe 184 (fourth refrigerant pipe) can be positioned together on the rear side of the washer-dryer 100B relative to the condenser 43 and the evaporator 41. Furthermore, if the gas-liquid separator 45 is provided, the gas-liquid separator 45 can be arranged on the rear side of the washer-dryer 100B relative to the condenser 43 and the evaporator 41, so that the refrigerant pipe 181 (first refrigerant pipe), together with the refrigerant pipe 183 (third refrigerant pipe) and the refrigerant pipe 184 (fourth refrigerant pipe), can be arranged together on the rear side of the washer-dryer relative to the condenser and the evaporator.
本実施形態では、冷媒配管181(第1冷媒配管)の圧縮機42の冷媒出口と接続される端部の側は、凝縮器43及び蒸発器41の洗濯乾燥機100Bの背面側に位置する端部、すなわち凝縮器43及び蒸発器41の各冷媒入口及び各冷媒出口が設けられている部位よりも、洗濯乾燥機の前面側に位置する。
In this embodiment, the end of the refrigerant pipe 181 (first refrigerant pipe) that is connected to the refrigerant outlet of the compressor 42 is located closer to the front of the washer-dryer than the ends of the condenser 43 and evaporator 41 that are located on the rear side of the washer-dryer 100B, i.e., the locations where the refrigerant inlets and outlets of the condenser 43 and evaporator 41 are located.
本実施形態では、ヒートポンプを構成する冷媒配管180をコンパクトな範囲にまとめることができ、冷媒配管180の全長を短くすることができる。そして冷媒配管180の全長を短くすることで、ヒートポンプの効率を向上することができる。
In this embodiment, the refrigerant piping 180 that constitutes the heat pump can be consolidated into a compact area, and the overall length of the refrigerant piping 180 can be shortened. And by shortening the overall length of the refrigerant piping 180, the efficiency of the heat pump can be improved.
このような各冷媒配管181~184の配置により、ヒートポンプを構成する冷媒配管180は、前後方向において、ヒートポンプユニット40の一方の端部の側に纏めて配置することができる。この場合、ヒートポンプを構成する冷媒配管180のほとんどすべての部分は、圧縮機42、凝縮器43及び蒸発器41に対して洗濯乾燥機100Bの背面側に配置される。この場合、圧縮機42の冷媒出口に接続される冷媒配管182(第2冷媒配管)の一部が、圧縮機42とオーバーラップする範囲に配置されることになる。
By arranging the refrigerant pipes 181-184 in this manner, the refrigerant pipes 180 constituting the heat pump can be arranged together on one end side of the heat pump unit 40 in the front-to-rear direction. In this case, almost all of the refrigerant pipes 180 constituting the heat pump are arranged on the rear side of the washer-dryer 100B relative to the compressor 42, the condenser 43, and the evaporator 41. In this case, a portion of the refrigerant pipe 182 (second refrigerant pipe) connected to the refrigerant outlet of the compressor 42 is arranged in an area that overlaps with the compressor 42.
図14に示すように、圧縮機42は、外槽20の下部に配置された4つのサスペンション27a~27dのうち、最も洗濯乾燥機100Bの背面側に配置されたサスペンション27a(一点鎖線L1)に対して、洗濯乾燥機100Bの背面側に配置される。すなわち圧縮機42は、サスペンション27aよりも、洗濯乾燥機100Bの背面側に配置される。これにより、ヒートポンプを構成する冷媒配管180をコンパクトな範囲にまとめることができ、冷媒配管180の全長を短くすることができる。そして冷媒配管180の全長を短くすることで、ヒートポンプの効率を向上することができる。
As shown in FIG. 14, the compressor 42 is disposed on the rear side of the washer-dryer 100B relative to the suspension 27a (dashed line L1), which is disposed closest to the rear side of the washer-dryer 100B among the four suspensions 27a-27d disposed at the bottom of the outer tub 20. In other words, the compressor 42 is disposed closer to the rear side of the washer-dryer 100B than the suspension 27a. This allows the refrigerant piping 180 that constitutes the heat pump to be consolidated into a compact area, and the overall length of the refrigerant piping 180 can be shortened. Furthermore, shortening the overall length of the refrigerant piping 180 can improve the efficiency of the heat pump.
図19を用いて、圧縮機42の配置について説明する。図19は、図12の洗濯乾燥機の外槽を側方から見たときの概略図である。なお図19では、外槽20を矩形状と見なして描いている。
The arrangement of the compressor 42 will be described using Figure 19. Figure 19 is a schematic diagram of the outer tub of the washer/dryer in Figure 12 as seen from the side. Note that in Figure 19, the outer tub 20 is depicted as if it were rectangular.
本実施形態の洗濯乾燥機100Bでは、外槽20及びドラム29はその中心軸20aが水平線VLに対して角度θで前上がりとなるように傾斜している。このため、外槽20の側面20cとベース1heの水平面との間隔は洗濯乾燥機100Bの背面側に近づく程、狭くなる。この場合、外槽20の側面20cとベース1heの水平面との間隔が最も狭くなるのは、矩形状の角部となる、外槽20の側面20c(或いは側面20cの延長線)と背面部(底面部)20b(或いは背面部20bの延長線)との交点20dの位置である。すなわち交点20dは、外槽20の最も低い位置(最下点)である。
In the washer/dryer 100B of this embodiment, the outer tub 20 and drum 29 have their central axes 20a inclined at an angle θ with respect to the horizontal line VL so that the front is raised. Therefore, the distance between the side surface 20c of the outer tub 20 and the horizontal surface of the base 1he becomes narrower the closer to the rear surface of the washer/dryer 100B. In this case, the distance between the side surface 20c of the outer tub 20 and the horizontal surface of the base 1he is narrowest at the intersection 20d of the side surface 20c (or an extension of the side surface 20c) of the outer tub 20 and the rear surface (bottom surface) 20b (or an extension of the rear surface 20b), which forms a rectangular corner. In other words, the intersection 20d is the lowest point (bottommost point) of the outer tub 20.
従って圧縮機42は、最下点である交点20dよりも、洗濯乾燥機100Bの背面側に配置することが好ましい。圧縮機42を筐体1の背面寄りに配置することで、外槽20との上下方向(鉛直方向)の距離を確保でき、より大型の圧縮機42を搭載できる。圧縮機42の大型化を可能にすることで圧縮機42の高性能化を図ることができ、ヒートポンプユニット40を小型化できる。
Therefore, it is preferable to place the compressor 42 closer to the rear side of the washer/dryer 100B than the intersection point 20d, which is the lowest point. By placing the compressor 42 closer to the rear side of the housing 1, a sufficient distance in the up-down direction (vertical direction) from the outer tub 20 can be secured, allowing a larger compressor 42 to be installed. By making it possible to increase the size of the compressor 42, the performance of the compressor 42 can be improved, and the heat pump unit 40 can be made smaller.
本実施形態では、圧縮機42の冷媒出口は圧縮機42の上面に配置され、この冷媒出口に接続される冷媒配管182(第2冷媒配管)は、圧縮機42よりも高い位置まで配管される。このため圧縮機42は、その本体の一部が、外槽20の最下点である交点20dよりも洗濯乾燥機100Bの前面側に位置していても、冷媒配管182(第2冷媒配管)と外槽20との干渉を避けることができる。この場合、圧縮機42は、外槽20の背面部20b(底面部)に沿って延長した点線で示す線(延長線)よりも洗濯乾燥機100Bの背面側に配置されることが好ましい。これにより、圧縮機42の上方に広い空間を確保することができ、冷媒配管180、特に冷媒配管184(第4冷媒配管)の配置の自由度が高まり、ヒートポンプユニット40の設計自由度が向上する。
In this embodiment, the refrigerant outlet of the compressor 42 is disposed on the upper surface of the compressor 42, and the refrigerant pipe 182 (second refrigerant pipe) connected to this refrigerant outlet is piped to a position higher than the compressor 42. Therefore, even if a part of the body of the compressor 42 is located on the front side of the washer-dryer 100B from the intersection point 20d, which is the lowest point of the outer tub 20, interference between the refrigerant pipe 182 (second refrigerant pipe) and the outer tub 20 can be avoided. In this case, it is preferable that the compressor 42 is disposed on the rear side of the washer-dryer 100B from the line (extension line) indicated by the dotted line extended along the rear part 20b (bottom part) of the outer tub 20. This allows a large space to be secured above the compressor 42, increasing the degree of freedom in the arrangement of the refrigerant pipe 180, especially the refrigerant pipe 184 (fourth refrigerant pipe), and improving the degree of freedom in the design of the heat pump unit 40.
[実施形態3]
本実施形態3は、特許文献2(特開2005-46414号公報)に記載の発明に対して、高温多湿空気の一部を排気する際に、高温多湿空気の温度低下によって生じる結露水が、循環風路内に逆流して乾燥効率を低下させるのを抑制することができる洗濯乾燥機を提供する。なお、特許文献2(特開2005-46414号公報)には、以下の発明が記載されている。 [Embodiment 3]
In contrast to the invention described in Patent Document 2 (JP 2005-46414 A), the present embodiment 3 provides a washer/dryer that can suppress a decrease in drying efficiency caused by condensation water generated by a drop in the temperature of the hot, humid air when a part of the hot, humid air is exhausted, which flows back into the circulating air duct. Note that Patent Document 2 (JP 2005-46414 A) describes the following invention.
本実施形態3は、特許文献2(特開2005-46414号公報)に記載の発明に対して、高温多湿空気の一部を排気する際に、高温多湿空気の温度低下によって生じる結露水が、循環風路内に逆流して乾燥効率を低下させるのを抑制することができる洗濯乾燥機を提供する。なお、特許文献2(特開2005-46414号公報)には、以下の発明が記載されている。 [Embodiment 3]
In contrast to the invention described in Patent Document 2 (JP 2005-46414 A), the present embodiment 3 provides a washer/dryer that can suppress a decrease in drying efficiency caused by condensation water generated by a drop in the temperature of the hot, humid air when a part of the hot, humid air is exhausted, which flows back into the circulating air duct. Note that Patent Document 2 (JP 2005-46414 A) describes the following invention.
特許文献2には、ヒートポンプ装置を備え、内槽としてのドラム内の衣類から水分を奪った後の湿った空気を、吸熱器で冷却除湿し、その後、放熱器で加熱し、これを繰り返すことにより、ドラム内の衣類の乾燥を進行させる洗濯乾燥機が記載されており、この洗濯乾燥機では、循環風路内で循環される空気は、排気口から一部排気され、適度に循環風路外へと放熱するので、ヒートポンプ装置の圧縮機に過負荷がかかって運転停止するのを、防ぐことができる(段落0033参照)。また特許文献2には、排気口を外槽に設けており、排気口から外槽を通過した後の高温多湿空気を排気し、循環風路外へと放熱できる構成としている(段落0027参照)。
Patent Document 2 describes a washer-dryer that is equipped with a heat pump device, in which the moist air after removing moisture from the clothes in the drum serving as the inner tub is cooled and dehumidified by a heat absorber, and then heated by a radiator, and this process is repeated to progress the drying of the clothes in the drum. In this washer-dryer, some of the air circulating in the circulation air duct is exhausted from an exhaust port, and heat is appropriately released outside the circulation air duct, preventing the compressor of the heat pump device from being overloaded and shutting down (see paragraph 0033). Patent Document 2 also describes a configuration in which an exhaust port is provided in the outer tub, and hot, humid air that has passed through the outer tub is exhausted from the exhaust port, allowing heat to be released outside the circulation air duct (see paragraph 0027).
特許文献2に記載の発明は、高温多湿空気を外槽に設けた排気口から排気する場合、外槽と筐体に設けられた機外排気口とを繋ぐ排気経路で、高温多湿空気の温度低下による結露が発生し、その結露水が循環風路である外槽内に逆流することで、乾燥効率を低下させる可能性がある。
In the invention described in Patent Document 2, when hot, humid air is exhausted from an exhaust port provided in the outer tank, condensation occurs in the exhaust path connecting the outer tank and the external exhaust port provided in the housing due to a drop in temperature of the hot, humid air, and this condensed water may flow back into the outer tank, which is the circulating air path, reducing the drying efficiency.
本実施形態3は、前記した通り、高温多湿空気の一部を排気する際に、高温多湿空気の温度低下によって生じる結露水が、循環風路内に逆流して乾燥効率を低下させるのを抑制することができる洗濯乾燥機を提供する。
As described above, this third embodiment provides a washer/dryer that can prevent condensation water generated by a drop in the temperature of hot, humid air from flowing back into the circulating air duct and reducing the drying efficiency when a portion of the hot, humid air is exhausted.
本実施形態3に係る洗濯乾燥機は、洗濯機能と乾燥機能とを備えた洗濯乾燥機であって、水を溜める外槽と、前記外槽の内側で回転駆動される内槽としてのドラムと、熱交換器を有するヒートポンプユニットと、前記ヒートポンプユニットから前記外槽に空気を送る送りダクトと、前記外槽から前記ヒートポンプユニットに空気を戻す戻りダクトと、を含む空気循環ダクトと、前記戻りダクトから分岐し、前記空気循環ダクトを流れる循環空気の一部を機外に排気する排気ダクトと、を備え、前記排気ダクトは、前記ドラムの回転駆動軸の中心を通り上下方向に延伸する直線に対して、当該洗濯乾燥機の幅方向における、前記送りダクトが配置された側と同じ側に配置される。
The washer-dryer according to the third embodiment is a washer-dryer with washing and drying functions, and includes an outer tub for storing water, a drum as an inner tub that is rotated inside the outer tub, a heat pump unit having a heat exchanger, an air circulation duct including a feed duct for sending air from the heat pump unit to the outer tub and a return duct for returning air from the outer tub to the heat pump unit, and an exhaust duct branching off from the return duct and discharging a portion of the circulating air flowing through the air circulation duct to the outside of the machine, and the exhaust duct is located on the same side of the washer-dryer widthwise as the feed duct with respect to a straight line that passes through the center of the rotation drive shaft of the drum and extends in the vertical direction.
本実施形態3に係る洗濯乾燥機によれば、排気される高温多湿空気の温度低下によって結露水が生じるのを抑制することができ、結露水が循環風路内に逆流して乾燥効率を低下させるのを抑制することができる。
上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。 According to the washer-dryer of this embodiment 3, it is possible to prevent condensation water from occurring due to a decrease in the temperature of the hot and humid air being exhausted, and it is possible to prevent the condensation water from flowing back into the circulating air duct and reducing the drying efficiency.
Problems, configurations and effects other than those described above will become apparent from the following description of the embodiments.
上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。 According to the washer-dryer of this embodiment 3, it is possible to prevent condensation water from occurring due to a decrease in the temperature of the hot and humid air being exhausted, and it is possible to prevent the condensation water from flowing back into the circulating air duct and reducing the drying efficiency.
Problems, configurations and effects other than those described above will become apparent from the following description of the embodiments.
以下、本発明に係る一実施形態3を、図面を用いて説明する。
図12、図13、図15を用いて、洗濯乾燥機100Cの構成の概略を説明する。図12は、本発明の一実施形態に係る洗濯乾燥機100Cを側方から見た図であり、側方パネル1hc及び背面パネル1hbを外した状態の図である。図13は、図12の洗濯乾燥機100Cを斜め後方から見た図であり、背面パネル1hb及び側方パネル1hcを外した状態の図である。図15は、図12の洗濯乾燥機100Cの外槽20の内部を示す断面図である。 A third embodiment of the present invention will be described below with reference to the drawings.
The outline of the configuration of the washer-dryer 100C will be described with reference to Figs. 12, 13, and 15. Fig. 12 is a side view of the washer-dryer 100C according to one embodiment of the present invention, with the side panel 1hc and the back panel 1hb removed. Fig. 13 is a diagonal rear view of the washer-dryer 100C of Fig. 12, with the back panel 1hb and the side panel 1hc removed. Fig. 15 is a cross-sectional view showing the inside of the outer tub 20 of the washer-dryer 100C of Fig. 12.
図12、図13、図15を用いて、洗濯乾燥機100Cの構成の概略を説明する。図12は、本発明の一実施形態に係る洗濯乾燥機100Cを側方から見た図であり、側方パネル1hc及び背面パネル1hbを外した状態の図である。図13は、図12の洗濯乾燥機100Cを斜め後方から見た図であり、背面パネル1hb及び側方パネル1hcを外した状態の図である。図15は、図12の洗濯乾燥機100Cの外槽20の内部を示す断面図である。 A third embodiment of the present invention will be described below with reference to the drawings.
The outline of the configuration of the washer-
本実施形態では、洗濯乾燥機100Cを正面から見て右に見える側面を右側面、左に見える側面を左側面として説明する。洗濯乾燥機100Cにおける左右方向は幅方向、前後方向は奥行き方向、上下方向は高さ方向と呼んで説明する場合がある。
In this embodiment, when looking at the washer-dryer 100C from the front, the side seen to the right is referred to as the right side, and the side seen to the left is referred to as the left side. The left-right direction of the washer-dryer 100C may be referred to as the width direction, the front-rear direction as the depth direction, and the up-down direction as the height direction.
図12に示すように、洗濯乾燥機100Cは、洗濯機能と乾燥機能とを有するドラム式の洗濯乾燥機である。ベース1heの上部に、主に鋼板と樹脂成形品で作られた図示しない側方パネル1hc(図13参照)及び前パネル1hf(図15参照)等の補強材を組み合わせて骨格を構成し、さらにその上に前面側意匠パネル1ha、背面パネル1hb及び上面パネル1hdを取り付けることで筐体1を形成している。前面側意匠パネル1haには衣類等の洗濯物を出し入れする開口部が形成されており、この開口部は図示しないドアにより開放可能に塞がれている。
As shown in FIG. 12, the washer/dryer 100C is a drum-type washer/dryer with washing and drying functions. A framework is formed on top of the base 1he by combining reinforcing materials such as side panels 1hc (see FIG. 13) and front panel 1hf (see FIG. 15), not shown, which are mainly made of steel plate and resin molded parts, and the housing 1 is formed by attaching a front design panel 1ha, a back panel 1hb, and a top panel 1hd on top of that. An opening is formed in the front design panel 1ha for putting in and taking out laundry such as clothes, and this opening is openably covered by a door, not shown.
筐体1の内側には外槽20が配設される。外槽20は、内部に液体を貯溜可能であり、複数個のサスペンション27により支持されている。
An outer tank 20 is disposed inside the housing 1. The outer tank 20 is capable of storing liquid inside and is supported by a number of suspensions 27.
図15に示すように、外槽20の内側には内槽としてのドラム29が配設される。ドラム29は、多数の孔29dを有する円筒状の側面部29bを有し、側面部29bの背面側は底面29cで閉じられている。ドラム29は前面側にaを有し、開口部29aの外周(周縁部)には、脱水時の洗濯物のアンバランスによる振動を低減するための流体バランサー31が設けられる。ドラム29は、外槽20の底面部(背面部)に設けられたモータM10により、回転駆動軸M10aを介して回転駆動可能に構成されている。このため、ドラム29は回転ドラムとも呼ばれる。
As shown in FIG. 15, a drum 29 is disposed inside the outer tub 20 as an inner tub. The drum 29 has a cylindrical side portion 29b with numerous holes 29d, and the rear side of the side portion 29b is closed by a bottom surface 29c. The drum 29 has an opening a on the front side, and a fluid balancer 31 is provided on the outer periphery (periphery) of the opening 29a to reduce vibrations caused by unbalance of the laundry during spin-drying. The drum 29 is configured to be rotatable via a rotary drive shaft M10a by a motor M10 provided on the bottom portion (rear portion) of the outer tub 20. For this reason, the drum 29 is also called a rotating drum.
図13に示すように、洗濯乾燥機100Cの背面側には、乾燥機能を実現するためのヒートポンプユニット40が配置されている。ヒートポンプユニット40は、蒸発器(放熱器)、圧縮機、凝縮器(冷却器)、膨脹弁、及び気液分離器等を備える。蒸発器及び凝縮器は熱交換器を構成し、蒸発器は凝縮器に対して下流側に配置される。ヒートポンプユニット40と外槽20及びドラム29とを循環する空気は、送風機70により送風され、凝縮器で冷却除湿された後、蒸発器で加熱される。ヒートポンプユニット40で除湿及び加熱された空気は、ドラム29内で衣類等の洗濯物を乾燥させて高温多湿となり、ヒートポンプユニット40に戻る。洗濯物を乾燥させる空気がヒートポンプユニット40とドラム29との間を循環するために、ヒートポンプユニット40と外槽20との間に、空気の循環流路である空気循環ダクト60が構成される。
As shown in FIG. 13, a heat pump unit 40 for implementing the drying function is disposed on the rear side of the washer/dryer 100C. The heat pump unit 40 includes an evaporator (heat radiator), a compressor, a condenser (cooler), an expansion valve, and a gas-liquid separator. The evaporator and condenser form a heat exchanger, and the evaporator is disposed downstream of the condenser. The air circulating between the heat pump unit 40 and the outer tub 20 and the drum 29 is blown by the blower 70, cooled and dehumidified by the condenser, and then heated by the evaporator. The air dehumidified and heated by the heat pump unit 40 dries laundry such as clothes in the drum 29, becomes hot and humid, and returns to the heat pump unit 40. In order for the air for drying the laundry to circulate between the heat pump unit 40 and the drum 29, an air circulation duct 60, which is an air circulation flow path, is configured between the heat pump unit 40 and the outer tub 20.
図20及び図21を用いて、空気循環ダクト60について説明する。図20は、図12の洗濯乾燥機100Bと同様の構成を有する本実施形態に係る洗濯乾燥機100Cを後方(背面側)から見た図であり、上面パネル1hd、側方パネル1hc及び背面パネル1hbを外した状態の図である。図21は、図12の洗濯乾燥機100Bと同様の構成を有する本実施形態に係る洗濯乾燥機100Cの上部を右側面側から見た部分拡大図である。
The air circulation duct 60 will be described with reference to Figures 20 and 21. Figure 20 is a rear (back) view of a washer/dryer 100C according to this embodiment, which has a similar configuration to the washer/dryer 100B of Figure 12, with the top panel 1hd, side panel 1hc, and back panel 1hb removed. Figure 21 is a partial enlarged view of the upper part of the washer/dryer 100C according to this embodiment, which has a similar configuration to the washer/dryer 100B of Figure 12, as viewed from the right side.
本実施形態では、ヒートポンプユニット40を基準にして、空気循環ダクト60の構成を定義する。本実施形態では送風機70(図13参照)がヒートポンプユニット40(図13参照)と一体に構成されているため、空気循環ダクト60の構成は、送風機70及びヒートポンプユニット40を基準にして、定義される。
In this embodiment, the configuration of the air circulation duct 60 is defined based on the heat pump unit 40. In this embodiment, the blower 70 (see FIG. 13) is configured integrally with the heat pump unit 40 (see FIG. 13), so the configuration of the air circulation duct 60 is defined based on the blower 70 and the heat pump unit 40.
空気循環ダクト60は、図20に示すように、空気循環ダクト部の一部としてドラム29の上流側に配設される送りダクト61と、空気循環ダクト部の一部としてドラム29の下流側に配設される戻りダクト62と、循環空気の一部を排気する排気装置200と、を備える。送りダクト61は、ヒートポンプユニット40と外槽20との間に配設され、ヒートポンプユニット40から外槽20に空気を送る空気循環ダクト部(第1空気ダクト)を構成する。より具体的には、送りダクト61は、ヒートポンプユニット40から見て下流側に位置する送風機70と外槽20との間に配設され、送風機70を介してヒートポンプユニット40に接続されている。一方、戻りダクト62は、外槽20とヒートポンプユニット40との間に配設され、外槽20側からヒートポンプユニット40側に空気を戻す空気循環ダクト部(第2空気ダクト)を構成する。
20, the air circulation duct 60 includes a feed duct 61 arranged upstream of the drum 29 as part of the air circulation duct section, a return duct 62 arranged downstream of the drum 29 as part of the air circulation duct section, and an exhaust device 200 that exhausts part of the circulating air. The feed duct 61 is arranged between the heat pump unit 40 and the outer tub 20, and constitutes an air circulation duct section (first air duct) that sends air from the heat pump unit 40 to the outer tub 20. More specifically, the feed duct 61 is arranged between the outer tub 20 and a blower 70 located downstream from the heat pump unit 40, and is connected to the heat pump unit 40 via the blower 70. On the other hand, the return duct 62 is arranged between the outer tub 20 and the heat pump unit 40, and constitutes an air circulation duct section (second air duct) that returns air from the outer tub 20 side to the heat pump unit 40 side.
送りダクト61は、少なくとも2つの部材を接続して構成される。送りダクト61の上流側ダクト部61aを構成する部材は主として外槽20に対して洗濯乾燥機100Cの背面側に配置され、送りダクト61の下流側ダクト部61bを構成する部材は主として外槽20に対して洗濯乾燥機100Cの上面側に配置されている。
The feed duct 61 is formed by connecting at least two members. The members constituting the upstream duct portion 61a of the feed duct 61 are mainly arranged on the rear side of the washer-dryer 100C relative to the outer tub 20, and the members constituting the downstream duct portion 61b of the feed duct 61 are mainly arranged on the upper side of the washer-dryer 100C relative to the outer tub 20.
すなわち本実施形態では、送りダクト61は、上流側ダクト部61aと、下流側ダクト部61bと、を備え、上流側ダクト部61aは、外槽20に対して洗濯乾燥機100Cの背面側に配置されると共に、下流側ダクト部61bに対して循環空気の流れ方向において上流側に配置され、下流側ダクト部61bは、外槽20に対して洗濯乾燥機100Cの上面側に配置されると共に、上流側ダクト部61aに対して循環空気の流れ方向において下流側に配置される。
In other words, in this embodiment, the feed duct 61 includes an upstream duct section 61a and a downstream duct section 61b, the upstream duct section 61a being disposed on the rear side of the washer-dryer 100C relative to the outer tub 20 and disposed upstream of the downstream duct section 61b in the direction of the circulating air flow, and the downstream duct section 61b being disposed on the top side of the washer-dryer 100C relative to the outer tub 20 and disposed downstream of the upstream duct section 61a in the direction of the circulating air flow.
送りダクト61は、一端部611(上流側端部)がヒートポンプユニット40の側に接続される。また送りダクト61は、他端部612(下流側端部)が、図21に示すように、外槽20の前面側20eに設けられたノズル(空気入口)20e1の側に接続される。具体的には、図20に示すように、送りダクト61の一端部611は、蛇腹等の接続部材63aを介して送風機70の送風機吐出口70aに接続されている。また送りダクト61の他端部612は、蛇腹等の接続部材63bを介してノズル(空気入口)20e1に接続される。
One end 611 (upstream end) of the feed duct 61 is connected to the heat pump unit 40. The other end 612 (downstream end) of the feed duct 61 is connected to the nozzle (air inlet) 20e1 provided on the front side 20e of the outer tank 20, as shown in FIG. 21. Specifically, as shown in FIG. 20, one end 611 of the feed duct 61 is connected to the blower outlet 70a of the blower 70 via a connecting member 63a such as a bellows. The other end 612 of the feed duct 61 is connected to the nozzle (air inlet) 20e1 via a connecting member 63b such as a bellows.
この場合、送りダクト61の一端部611は上流側ダクト部61aの一端部61a1であり、上流側ダクト部61aの他端部61a2は下流側ダクト部61bの一端部61b1(上流側端部)に蛇腹等の接続部材63cを介して接続される。そして、下流側ダクト部61bの他端部61b2は、送りダクト61の他端部612となる。
In this case, one end 611 of the feed duct 61 is one end 61a1 of the upstream duct section 61a, and the other end 61a2 of the upstream duct section 61a is connected to one end 61b1 (upstream end) of the downstream duct section 61b via a connecting member 63c such as a bellows. The other end 61b2 of the downstream duct section 61b is the other end 612 of the feed duct 61.
なお、上流側ダクト部61aは洗濯乾燥機100Cの前後方向に延伸するように構成され、下流側ダクト部61bは洗濯乾燥機100Cの上下方向に延伸するように構成される。
The upstream duct section 61a is configured to extend in the front-to-rear direction of the washer-dryer 100C, and the downstream duct section 61b is configured to extend in the up-down direction of the washer-dryer 100C.
戻りダクト62は、外槽20に対して洗濯乾燥機100Cの背面側に配置される。戻りダクト62の上流側ダクト部62aと下流側ダクト部62bとの間には曲がり部62cが設けられている。上流側ダクト部62aは、ドラム29の回転駆動軸M10aに対して上側に配置され、洗濯乾燥機100Cの左右方向に延伸する。下流側ダクト部62bは、洗濯乾燥機100Cの左右方向において、ドラム29の回転駆動軸M10aに対して、送りダクト61の上流側ダクト部61aが配置される側とは反対側に配置され、洗濯乾燥機100Cの上下方向に延伸する。
The return duct 62 is disposed on the rear side of the washer-dryer 100C relative to the outer tub 20. A bent portion 62c is provided between the upstream duct portion 62a and the downstream duct portion 62b of the return duct 62. The upstream duct portion 62a is disposed above the rotation drive shaft M10a of the drum 29 and extends in the left-right direction of the washer-dryer 100C. The downstream duct portion 62b is disposed on the opposite side of the rotation drive shaft M10a of the drum 29 from the side where the upstream duct portion 61a of the feed duct 61 is disposed in the left-right direction of the washer-dryer 100C, and extends in the up-down direction of the washer-dryer 100C.
戻りダクト62は、一端部621(上流側端部)が外槽20の底面部(背面部)20fに設けられた空気の出口部20f2の側に接続される。また戻りダクト62は他端部622(下流側端部)が、図20に示すように、ヒートポンプユニット40の吸入口40a(空気入口)の側に接続される。具体的には、戻りダクト62の一端部621は、図示しない蛇腹等の接続部材を介して出口部20f2に接続され、戻りダクト62の他端部622は、蛇腹等の接続部材63cを介して吸入口40aに接続される。
One end 621 (upstream end) of the return duct 62 is connected to the air outlet 20f2 provided on the bottom (back) 20f of the outer tank 20. The other end 622 (downstream end) of the return duct 62 is connected to the intake 40a (air inlet) of the heat pump unit 40, as shown in FIG. 20. Specifically, one end 621 of the return duct 62 is connected to the outlet 20f2 via a connecting member such as a bellows (not shown), and the other end 622 of the return duct 62 is connected to the intake 40a via a connecting member 63c such as a bellows.
送りダクト61及び戻りダクト62の構成は上述した構成に限定されない。送りダクト61及び戻りダクト62はさらに多くの部材に分割されて構成されてもよいし、送りダクト61は1つの部材で構成されてもよい。また、各ダクト及び各ダクト部の接続部に用いられる蛇腹等の接続部材は、必要に応じて適宜設けられるものであり、各ダクト及び各ダクト部の接続部は上述した構成に限定される訳ではない。
The configuration of the feed duct 61 and the return duct 62 is not limited to the configuration described above. The feed duct 61 and the return duct 62 may be divided into more members, or the feed duct 61 may be composed of a single member. Furthermore, the connecting members such as bellows used at the connection points of each duct and each duct section are provided appropriately as necessary, and the connecting points of each duct and each duct section are not limited to the configuration described above.
また、「ダクトAはダクトBに接続される」という説明において、直接接続されることが明記されていない場合は、ダクトAとダクトBとが、例えば蛇腹等の接続部材や、他のダクト部材を介して間接的に接続される場合を含むものとする。
In addition, when the explanation "duct A is connected to duct B" does not specify that they are directly connected, this includes cases where duct A and duct B are indirectly connected via a connecting member such as a bellows or other duct member.
図22乃至図24を用いて、排気装置200について説明する。排気装置200は、ヒートポンプユニット40とドラム29との間を循環する循環空気の一部を、洗濯乾燥機100Cの外部に排気する装置である。図22は、図20の洗濯乾燥機100Cの右側面側の上部を拡大して示す部分拡大図である。図23は、図20の洗濯乾燥機100Cの上部に構成される上流側ダクト部61a及び排気ダクト210の断面図である。図24は、図12の洗濯乾燥機100Cを後方(背面側)から見た図であり、側方パネル1hc及び背面パネル1hbが取り付けられた状態の図である。
The exhaust device 200 will be described with reference to Figs. 22 to 24. The exhaust device 200 is a device that exhausts a portion of the circulating air circulating between the heat pump unit 40 and the drum 29 to the outside of the washer-dryer 100C. Fig. 22 is a partially enlarged view showing an upper part of the right side of the washer-dryer 100C in Fig. 20. Fig. 23 is a cross-sectional view of the upstream duct section 61a and the exhaust duct 210 configured at the upper part of the washer-dryer 100C in Fig. 20. Fig. 24 is a view of the washer-dryer 100C in Fig. 12 as seen from the rear (back side) with the side panel 1hc and back panel 1hb attached.
特許文献2の段落0027に記載されているように、外槽20及びドラム29とヒートポンプユニット40との間を循環する空気(以下、循環空気という)を循環し続けると、空気の持つ熱量が増え続け、それに伴って、ヒートポンプサイクル内の冷媒の持つ熱量が増え続ける。冷媒の熱量の増加は、冷媒の温度及び圧力の増加を招き、圧縮機の負荷を増加させる。
As described in paragraph 0027 of Patent Document 2, when the air circulating between the outer tank 20 and the drum 29 and the heat pump unit 40 (hereinafter referred to as circulating air) continues to circulate, the amount of heat contained in the air continues to increase, and accordingly, the amount of heat contained in the refrigerant in the heat pump cycle continues to increase. The increase in the amount of heat in the refrigerant leads to an increase in the temperature and pressure of the refrigerant, which increases the load on the compressor.
本実施形態では、図22に示すように、圧縮機における負荷の増加を抑制するために、循環空気の一部を排気するための排気装置200を空気循環ダクト60に設けている。
In this embodiment, as shown in FIG. 22, an exhaust device 200 for exhausting a portion of the circulating air is provided in the air circulation duct 60 in order to suppress an increase in the load on the compressor.
排気装置200は、外槽20を通過した後の高温多湿の空気を、戻りダクト62から空気循環ダクト60の外側に排気する排気ダクト210を有する。排気ダクト210は、弁収納ダクト部212と、弁収納ダクト部212に対して上流側に設けられた上流側排気ダクト部211と、弁収納ダクト部212に対して下流側に設けられた下流側排気ダクト部213と、を有する。
The exhaust device 200 has an exhaust duct 210 that exhausts the hot and humid air after passing through the outer tank 20 from the return duct 62 to the outside of the air circulation duct 60. The exhaust duct 210 has a valve housing duct section 212, an upstream exhaust duct section 211 provided upstream of the valve housing duct section 212, and a downstream exhaust duct section 213 provided downstream of the valve housing duct section 212.
上流側排気ダクト部211は、戻りダクト62と弁収納ダクト部212とを接続するダクト部であり、一端部211a(上流側端部)が戻りダクト62の一端部621(上流側端部)に接続され、他端部211b(下流側端部)が弁収納ダクト部212に接続されている。上流側排気ダクト部211は、その途中に蛇腹等で構成される接続部材211cが設けられている。上流側排気ダクト部211は、高温多湿の循環空気の一部を上方且つ前方に向かって流す流路を構成する。
The upstream exhaust duct section 211 is a duct section that connects the return duct 62 and the valve housing duct section 212, with one end 211a (upstream end) connected to one end 621 (upstream end) of the return duct 62 and the other end 211b (downstream end) connected to the valve housing duct section 212. A connecting member 211c made of a bellows or the like is provided midway through the upstream exhaust duct section 211. The upstream exhaust duct section 211 forms a flow path that flows a portion of the hot and humid circulating air upward and forward.
弁収納ダクト部212は排気ダクト210の一部を構成し、図23に示すように、内部に弁215を収納する。弁収納ダクト部212は上流側排気ダクト部211が接続される接続部212a(図25参照)を、その下面に有する。また弁収納ダクト部212には、下流側排気ダクト部213が接続されている。
The valve housing duct section 212 constitutes a part of the exhaust duct 210, and houses a valve 215 inside, as shown in FIG. 23. The valve housing duct section 212 has a connection section 212a (see FIG. 25) on its underside to which the upstream exhaust duct section 211 is connected. The downstream exhaust duct section 213 is also connected to the valve housing duct section 212.
図24に示すように、洗濯乾燥機100Cの背面には、排気口214が設けられ、下流側排気ダクト部213の下流側端部は排気口214側に接続される。
As shown in FIG. 24, an exhaust port 214 is provided on the rear surface of the washer/dryer 100C, and the downstream end of the downstream exhaust duct section 213 is connected to the exhaust port 214.
弁215は、図示しない制御装置により制御され、排気ダクト210の開閉を行う。弁215が閉じられると、循環空気の一部の排気が止められ、循環空気の全量が外槽20及びドラム29とヒートポンプユニット40との間を循環することができなくなり、弁215が開かれると、循環空気の一部の排気が排気ダクト210及び排気口214を通じて洗濯乾燥機100Cの筐体1の外部に排出される。
The valve 215 is controlled by a control device (not shown) to open and close the exhaust duct 210. When the valve 215 is closed, the exhaust of part of the circulating air is stopped, and the entire amount of the circulating air cannot circulate between the outer tub 20 and the drum 29 and the heat pump unit 40. When the valve 215 is opened, the exhaust of part of the circulating air is discharged to the outside of the housing 1 of the washer-dryer 100C through the exhaust duct 210 and the exhaust port 214.
本実施形態では、図22に示すように、排気ダクト210は送りダクト61に近接配置される。送りダクト61は除湿及び加熱された高温低湿の空気が流れるダクトである。排気ダクト210が高温の空気が流れる送りダクト61に近接配置されることにより、排気ダクト210を流れる高温多湿の空気(排気)の冷却が抑制され、高温多湿空気(排気)の結露が抑制される。
In this embodiment, as shown in FIG. 22, the exhaust duct 210 is disposed adjacent to the feed duct 61. The feed duct 61 is a duct through which dehumidified and heated high-temperature, low-humidity air flows. By disposing the exhaust duct 210 adjacent to the feed duct 61 through which high-temperature air flows, cooling of the high-temperature, high-humidity air (exhaust) flowing through the exhaust duct 210 is suppressed, and condensation of the high-temperature, high-humidity air (exhaust) is suppressed.
ここで、排気ダクト210と送りダクト61との近接配置は、排気ダクト210及び送りダクト61の両方が、少なくとも、ドラム29の回転駆動軸M10aの中心を通り上下方向に延伸する直線L2に対して、洗濯乾燥機100Cの一方の側面側(図20では右側面側)に配置されること意味する。
Here, the proximity of the exhaust duct 210 and the feed duct 61 means that both the exhaust duct 210 and the feed duct 61 are at least positioned on one side of the washer-dryer 100C (the right side in FIG. 20) with respect to a straight line L2 that passes through the center of the rotation drive shaft M10a of the drum 29 and extends in the vertical direction.
すなわち本実施形態の洗濯乾燥機100Cは、洗濯機能と乾燥機能とを備えた洗濯乾燥機100Cであって、水を溜める外槽20と、外槽20の内側で回転駆動されるドラム29と、熱交換器を有するヒートポンプユニット40と、ヒートポンプユニット40から外槽20に空気を送る送りダクト61と、外槽20からヒートポンプユニット40に空気を戻す戻りダクト62と、を含む空気循環ダクト60と、戻りダクト62から分岐し、空気循環ダクト60を流れる循環空気の一部を機外に排気する排気ダクト210と、を備え、排気ダクト210は、ドラム29の回転駆動軸M10aの中心を通り上下方向に延伸する直線L2に対して、洗濯乾燥機100Cの幅方向における、送りダクト61が配置された側と同じ側に配置される。
In other words, the washer-dryer 100C of this embodiment is a washer-dryer 100C with washing and drying functions, and is equipped with an outer tub 20 for storing water, a drum 29 that is rotated inside the outer tub 20, a heat pump unit 40 with a heat exchanger, an air circulation duct 60 including a feed duct 61 that sends air from the heat pump unit 40 to the outer tub 20 and a return duct 62 that returns air from the outer tub 20 to the heat pump unit 40, and an exhaust duct 210 that branches off from the return duct 62 and exhausts a portion of the circulating air flowing through the air circulation duct 60 to the outside of the machine, and the exhaust duct 210 is located on the same side of the line L2 that passes through the center of the rotation drive shaft M10a of the drum 29 and extends in the vertical direction as the feed duct 61 is located in the width direction of the washer-dryer 100C.
この近接配置について、図23と共に図25及び図26を用いて、更に詳細に説明する。図25は、本実施形態に係る下流側ダクト部61b及び排気ダクト210の斜視図である。図26は、本実施形態に係る下流側ダクト部61b及び排気ダクト210を上方から見た平面図である。
This close arrangement will be described in more detail using Figures 25 and 26 in addition to Figure 23. Figure 25 is a perspective view of the downstream duct portion 61b and the exhaust duct 210 according to this embodiment. Figure 26 is a plan view of the downstream duct portion 61b and the exhaust duct 210 according to this embodiment, viewed from above.
図25及び図26では、送りダクト61の下流側ダクト部61bは2部材で形成される構成であり、下流側ダクト部61bにおける一端部61b1(上流側端部)側の部材のみを図示している。すなわち図25及び図26では、下流側ダクト部61bにおける他端部61b2(下流側端部)(図21参照)側の部材が図示せれていない。
In Figures 25 and 26, the downstream duct portion 61b of the feed duct 61 is configured to be made up of two members, and only the members on one end 61b1 (upstream end) side of the downstream duct portion 61b are shown. In other words, in Figures 25 and 26, the members on the other end 61b2 (downstream end) side of the downstream duct portion 61b (see Figure 21) are not shown.
図23に示すように、排気ダクト210内の空間(流路)と送りダクト61内の空間(流路)とは、弁収納ダクト部212の部分において、D1の間隔(寸法)を有する。一方、排気ダクト210内の空間(流路)の幅(寸法)はW212であり、送りダクト61内の空間(流路)の幅(寸法)はW61bである。この場合、D1はW212及びW61bよりも小さい。
As shown in FIG. 23, the space (flow path) in exhaust duct 210 and the space (flow path) in feed duct 61 have a distance (dimension) of D1 at the valve housing duct portion 212. On the other hand, the width (dimension) of the space (flow path) in exhaust duct 210 is W212, and the width (dimension) of the space (flow path) in feed duct 61 is W61b. In this case, D1 is smaller than W212 and W61b.
本実施形態では、排気ダクト210の少なくとも一部(本実施形態では弁収納ダクト部212)と送りダクト61の少なくとも一部(本実施形態では下流側ダクト部61b)とが並行する。そして、本実施形態では、この並行する部分において、排気ダクト210は、その内部に形成される流路空間と送りダクト61の内部に形成される流路空間との幅方向における間隔D1が、排気ダクト210の内部に形成される流路空間の幅(寸法)W212及び送りダクト61の内部に形成される流路空間の幅(寸法)W61bよりも小さくなるように、送りダクト61に近接配置される。
In this embodiment, at least a portion of the exhaust duct 210 (the valve housing duct portion 212 in this embodiment) and at least a portion of the feed duct 61 (the downstream duct portion 61b in this embodiment) are parallel to each other. In this embodiment, in this parallel portion, the exhaust duct 210 is disposed close to the feed duct 61 so that the widthwise distance D1 between the flow path space formed inside the exhaust duct 210 and the flow path space formed inside the feed duct 61 is smaller than the width (dimension) W212 of the flow path space formed inside the exhaust duct 210 and the width (dimension) W61b of the flow path space formed inside the feed duct 61.
すなわち本実施形態の洗濯乾燥機は、排気ダクト210は、少なくとも一部(本実施形態では、弁収納ダクト部212)が送りダクト61の少なくとも一部(本実施形態では、下流側ダクト部61b)と並行するように配置される。そして、排気ダクト210の少なくとも一部(弁収納ダクト部212)は、排気ダクト210の少なくとも一部(弁収納ダクト部212)と送りダクト61の少なくとも一部(下流側ダクト部61b)とが並行する部分において、排気ダクト210の内部に形成される流路空間と送りダクト61の内部に形成される流路空間との幅方向における間隔D1が、排気ダクト210の弁収納ダクト部212の内部に形成される流路空間の幅W212および送りダクト61の下流側ダクト部61bの内部に形成される流路空間の幅W61bよりも小さくなるように、送りダクト61の少なくとも一部(下流側ダクト部61b)に近接配置される。
In other words, in the washer-dryer of this embodiment, the exhaust duct 210 is arranged so that at least a part of it (in this embodiment, the valve storage duct section 212) is parallel to at least a part of the feed duct 61 (in this embodiment, the downstream duct section 61b). At least a part of the exhaust duct 210 (the valve storage duct section 212) is arranged close to at least a part of the feed duct 61 (the downstream duct section 61b) so that the distance D1 in the width direction between the flow path space formed inside the exhaust duct 210 and the flow path space formed inside the feed duct 61 is smaller than the width W212 of the flow path space formed inside the valve storage duct section 212 of the exhaust duct 210 and the width W61b of the flow path space formed inside the downstream duct section 61b of the feed duct 61 in the part where at least a part of the exhaust duct 210 (the valve storage duct section 212) and at least a part of the feed duct 61 (the downstream duct section 61b) are parallel to each other.
この場合、本実施形態の洗濯乾燥機100Cは、送りダクト61は、上流側ダクト部61aと、下流側ダクト部61bと、を備える。上流側ダクト部61aは、外槽20に対して洗濯乾燥機100Cの背面側に配置されると共に、下流側ダクト部61bに対して循環空気の流れ方向において上流側に配置される。下流側ダクト部61bは、外槽20に対して洗濯乾燥機100Cの上面側に配置されると共に、上流側ダクト部61aに対して循環空気の流れ方向において下流側に配置される。排気ダクト210の少なくとも一部(弁収納ダクト部212)は、送りダクト61の下流側ダクト部61bと並行して近接配置される。
In this case, in the washer-dryer 100C of this embodiment, the feed duct 61 includes an upstream duct section 61a and a downstream duct section 61b. The upstream duct section 61a is disposed on the rear side of the washer-dryer 100C relative to the outer tub 20, and is disposed upstream of the downstream duct section 61b in the flow direction of the circulating air. The downstream duct section 61b is disposed on the top side of the washer-dryer 100C relative to the outer tub 20, and is disposed downstream of the upstream duct section 61a in the flow direction of the circulating air. At least a part of the exhaust duct 210 (valve housing duct section 212) is disposed in parallel to and adjacent to the downstream duct section 61b of the feed duct 61.
図26に示すように、送りダクト61の下流側ダクト部61bの内部に形成される流路空間は、弁収納ダクト部212と並行する部分において、W61bの幅(寸法)を有する。そして下流側に向かってこの幅(寸法)W61bは広がり、W1の幅(寸法)になる。この場合、幅(寸法)W1は幅(寸法)W61bよりも大きい。このため、下流側ダクト部61bの内部に形成される流路空間は、下流側に向かって拡幅する。すなわち送りダクト61は、(下流側ダクト部61bに)拡幅部61wを有する。
As shown in FIG. 26, the flow path space formed inside the downstream duct portion 61b of the feed duct 61 has a width (dimension) of W61b in the portion parallel to the valve storage duct portion 212. This width (dimension) W61b widens toward the downstream side, becoming a width (dimension) of W1. In this case, the width (dimension) W1 is greater than the width (dimension) W61b. Therefore, the flow path space formed inside the downstream duct portion 61b widens toward the downstream side. In other words, the feed duct 61 has a widened portion 61w (in the downstream duct portion 61b).
そして、排気ダクト210と送りダクト61とは、排気ダクト210の内部に形成される幅W212の流路空間、すなわち弁収納ダクト部212の内部に形成される流路空間が、送りダクト61の拡幅部61wの内部に形成される流路空間と、その幅方向においてオーバーラップする範囲OLを有するように、近接配置されている。ここで、幅方向は、下流側ダクト部61b及び排気ダクト210の延伸方向に垂直で、かつ水平な方向である。
The exhaust duct 210 and the feed duct 61 are arranged in close proximity to each other so that the flow path space of width W212 formed inside the exhaust duct 210, i.e., the flow path space formed inside the valve storage duct section 212, has a range OL of overlap in the width direction with the flow path space formed inside the widened section 61w of the feed duct 61. Here, the width direction is perpendicular to the extension direction of the downstream duct section 61b and the exhaust duct 210 and is horizontal.
すなわち本実施形態の洗濯乾燥機100Cは、送りダクト61は、拡幅部61wを有し、排気ダクト210は、その内部に形成される幅W212の流路空間が、その幅方向において、送りダクト61の拡幅部61wにおける流路空間とオーバーラップする範囲OLを有するように、近接配置される。
In other words, in the washer/dryer 100C of this embodiment, the feed duct 61 has a widened portion 61w, and the exhaust duct 210 is arranged in close proximity so that the flow path space of width W212 formed therein has a range OL of overlap in the width direction with the flow path space at the widened portion 61w of the feed duct 61.
本実施形態の洗濯乾燥機100Cでは、排気ダクト210と送りダクト61とを上述した様に構成することにより、排気ダクト210の少なくとも一部を送りダクト61に近接させることができる。これにより、排気ダクト210を流れる空気(排気)は、筐体1に設けられた排気口214に至るまでの急激な温度低下が抑制され、その結果、結露の発生を防ぐことができる。これにより、結露水の外槽20内への逆流を抑制することができ、高い省エネ性を確保することが出来る。
In the washer/dryer 100C of this embodiment, by configuring the exhaust duct 210 and the feed duct 61 as described above, at least a portion of the exhaust duct 210 can be brought close to the feed duct 61. This prevents the air (exhaust air) flowing through the exhaust duct 210 from suddenly decreasing in temperature until it reaches the exhaust port 214 provided in the housing 1, thereby preventing the occurrence of condensation. This prevents the condensed water from flowing back into the outer tub 20, ensuring high energy efficiency.
また、図23及び図25に示すように、送りダクト61の下流側ダクト部61bは、上側部材61b3と下側部材61b4とを接合して形成される。また、排気ダクト210の弁収納ダクト部212も、上側部材212bと下側部材212cとを接合して形成される。この場合、下流側ダクト部61bの上側部材61b3と弁収納ダクト部212の上側部材212bとは一体成型されており、さらに下流側ダクト部61bの上側部材61b3と弁収納ダクト部212の上側部材212bとの間には、両部材を幅方向に接続する複数のリブ216(図22及び図23)が設けられている。
As shown in Figures 23 and 25, the downstream duct section 61b of the feed duct 61 is formed by joining an upper member 61b3 and a lower member 61b4. The valve storage duct section 212 of the exhaust duct 210 is also formed by joining an upper member 212b and a lower member 212c. In this case, the upper member 61b3 of the downstream duct section 61b and the upper member 212b of the valve storage duct section 212 are integrally molded, and a plurality of ribs 216 (Figures 22 and 23) are provided between the upper member 61b3 of the downstream duct section 61b and the upper member 212b of the valve storage duct section 212 to connect the two members in the width direction.
すなわち本実施形態の洗濯乾燥機100Cは、送りダクト61は、上流側ダクト部61aと、下流側ダクト部61bと、を備え、上流側ダクト部61aは、外槽20に対して洗濯乾燥機100Cの背面側に配置されると共に、下流側ダクト部61bに対して循環空気の流れ方向において上流側に配置され、下流側ダクト部61bは、外槽20に対して洗濯乾燥機100Cの上面側に配置されると共に、上流側ダクト部61aに対して循環空気の流れ方向において下流側に配置され、排気ダクト210の少なくとも一部(弁収納ダクト部212)は、送りダクト61の下流側ダクト部61bと並行して近接配置され、下流側ダクト部61bは、上側部材61b3と下側部材61b4とを接合して形成され、排気ダクト210は、上側部材212bと下側部材212cとを接合して形成され、下流側ダクト部61bの上側部材61b3と排気ダクト210の上側部材212bとは一体成型され、下流側ダクト部61bの上側部材61b3と排気ダクト210の上側部材212bとの間に、幅方向に接続する複数のリブ216(図22及び図23)が設けられる。
That is, in the washer-dryer 100C of this embodiment, the feed duct 61 includes an upstream duct portion 61a and a downstream duct portion 61b, the upstream duct portion 61a is disposed on the rear side of the washer-dryer 100C with respect to the outer tub 20 and is disposed upstream of the downstream duct portion 61b in the flow direction of the circulating air, the downstream duct portion 61b is disposed on the top side of the washer-dryer 100C with respect to the outer tub 20 and is disposed downstream of the upstream duct portion 61a in the flow direction of the circulating air, and at least a portion of the exhaust duct 210 (the valve storage duct) The downstream duct portion 61b is disposed in parallel with and adjacent to the downstream duct portion 61b of the feed duct 61, the downstream duct portion 61b being formed by joining an upper member 61b3 and a lower member 61b4, the exhaust duct 210 being formed by joining an upper member 212b and a lower member 212c, the upper member 61b3 of the downstream duct portion 61b and the upper member 212b of the exhaust duct 210 being integrally molded, and a plurality of ribs 216 (FIGS. 22 and 23) are provided between the upper member 61b3 of the downstream duct portion 61b and the upper member 212b of the exhaust duct 210, connecting them in the width direction.
このような構成により、本実施形態の洗濯乾燥機100Cでは、送りダクト61から排気ダクト210(特に弁収納ダクト部212)への熱伝達を向上することができ、排気ダクト210を流れる空気(排気)の温度低下を抑制することができる。
With this configuration, the washer/dryer 100C of this embodiment can improve heat transfer from the feed duct 61 to the exhaust duct 210 (particularly the valve storage duct portion 212), and can suppress a drop in temperature of the air (exhaust air) flowing through the exhaust duct 210.
本発明は、前記した実施形態に限定されるものではなく、様々な変形例が含まれる。例えば、前記した実施形態は、本発明を分かり易く説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、実施形態の構成の一部を他の構成に置き換えることが可能であり、また、実施形態の構成に他の構成を加えることも可能である。また、各構成の一部について、他の構成の追加・削除・置換をすることが可能である。
The present invention is not limited to the above-described embodiment, but includes various modified examples. For example, the above-described embodiment has been described in detail to explain the present invention in an easy-to-understand manner, and is not necessarily limited to having all of the configurations described. It is also possible to replace part of the configuration of the embodiment with other configurations, and it is also possible to add other configurations to the configuration of the embodiment. It is also possible to add, delete, or replace part of each configuration with other configurations.
1 筐体
20 外槽
29 ドラム(内槽)
30 洗濯物
251 温風ダクト(送り側の循環風路)
252 戻り風路(戻り側の循環風路)
253 接続部
254 フィルタ取付部
256 可変抵抗具
257 排気口
258,258a,258b フィルタ
259 枠体
263 排気ファン
271 散水機構
300 ヒートポンプユニット(ヒートポンプ)
301 凝縮器
302 蒸発器
306 可変排気手段
307 圧縮機
308 膨張手段(可変膨張弁) 1Housing 20 Outer tank 29 Drum (inner tank)
30Laundry 251 Warm air duct (circulating air duct on the supply side)
252 Return air duct (return side circulation air duct)
253Connection part 254 Filter attachment part 256 Variable resistor device 257 Exhaust port 258, 258a, 258b Filter 259 Frame 263 Exhaust fan 271 Sprinkler mechanism 300 Heat pump unit (heat pump)
301 Condenser 302 Evaporator 306 Variable exhaust means 307 Compressor 308 Expansion means (variable expansion valve)
20 外槽
29 ドラム(内槽)
30 洗濯物
251 温風ダクト(送り側の循環風路)
252 戻り風路(戻り側の循環風路)
253 接続部
254 フィルタ取付部
256 可変抵抗具
257 排気口
258,258a,258b フィルタ
259 枠体
263 排気ファン
271 散水機構
300 ヒートポンプユニット(ヒートポンプ)
301 凝縮器
302 蒸発器
306 可変排気手段
307 圧縮機
308 膨張手段(可変膨張弁) 1
30
252 Return air duct (return side circulation air duct)
253
Claims (17)
- 内部に液体を貯溜可能な外槽と、
前記外槽内に回転自在に支持され、洗濯物が収容される略円筒型のドラムと、
圧縮機と、凝縮器と、膨張手段と、蒸発器と、を有するヒートポンプと、
前記外槽と前記ヒートポンプとを接続する戻り風路と、
前記外槽と前記戻り風路とを接続する接続部と、
リントを捕集するフィルタと、を備え、
前記接続部は、前記外槽の背面上部に設けられ、
前記フィルタは、前記接続部に設けられ、
前記フィルタの外周部分の形状は、前記外槽の背面の外周部分に沿うように、略円弧形状になっている
ことを特徴とする洗濯乾燥機。 An outer tank capable of storing liquid therein;
A substantially cylindrical drum that is rotatably supported within the outer tub and that accommodates laundry;
A heat pump having a compressor, a condenser, an expansion means, and an evaporator;
A return air duct connecting the outer tank and the heat pump;
A connection portion that connects the outer tank and the return air duct;
a filter for collecting lint;
The connection portion is provided on an upper part of a rear surface of the outer tank,
The filter is provided at the connection portion,
The washing/drying machine according to claim 1, wherein the outer peripheral portion of the filter is formed into a substantially arc shape so as to fit along the outer peripheral portion of the rear surface of the outer tub. - 請求項1に記載の洗濯乾燥機において、
排気口は、前記接続部における前記フィルタの出口直後の場所に設けられる
ことを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 1,
The washer/dryer is characterized in that the exhaust port is provided at a position immediately behind the outlet of the filter in the connection portion. - 請求項2に記載の洗濯乾燥機において、
前記排気口には、排気量を変更する可変排気手段が設けられている
ことを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 2,
The washer/dryer is characterized in that the exhaust port is provided with a variable exhaust means for changing an exhaust amount. - 請求項3に記載の洗濯乾燥機において、
前記可変排気手段は、前記フィルタの洗浄後に開放される
ことを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 3,
The variable exhaust means is opened after the filter is cleaned. - 請求項1に記載の洗濯乾燥機において、
前記フィルタは、空気の流れ方向に対して複数枚設けられている
ことを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 1,
The washing/drying machine is characterized in that the filter is provided in a plurality of sheets in the direction of air flow. - 請求項5に記載の洗濯乾燥機において、
複数枚の前記フィルタのうち、少なくとも1枚のフィルタは、周囲に枠体が設けられ、前記接続部に設けられたフィルタ取付部から前記枠体と一緒に取り外すことができる
ことを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 5,
At least one of the plurality of filters has a frame around it and can be removed together with the frame from a filter mounting portion provided at the connection portion. - 内部に液体を貯溜可能な外槽と、前記外槽の内側に回転可能に設けられ洗濯物を収容するドラムと、前記ドラムの内部を経由して空気を循環させる空気循環ダクト及び送風機と、前記空気循環ダクトを流れる空気を除湿かつ加熱するヒートポンプユニットと、前記外槽の下部で当該外槽を支持するサスペンションと、を備え、
前記ドラムは、その中心軸が前上がりとなるように傾斜している洗濯乾燥機において、
前記ヒートポンプユニットの圧縮機は、前記サスペンションの中で当該洗濯乾燥機の最も背面側に位置するサスペンションよりも背面側に配置され、
前記ヒートポンプユニットの凝縮器における冷媒入口と冷媒出口、及び蒸発器における冷媒入口と冷媒出口、のそれぞれが、前記凝縮器及び前記蒸発器に対して当該洗濯乾燥機の背面側に配置され、少なくとも前記ヒートポンプユニットの膨脹弁が前記圧縮機、前記凝縮器及び前記蒸発器に対して当該洗濯乾燥機の背面側に配置されることを特徴とする洗濯乾燥機。 The washing machine is provided with an outer tub capable of storing a liquid therein, a drum rotatably provided inside the outer tub and configured to store laundry, an air circulation duct and a blower for circulating air through the inside of the drum, a heat pump unit for dehumidifying and heating air flowing through the air circulation duct, and a suspension for supporting the outer tub at a lower portion thereof,
In the washing and drying machine, the drum is inclined so that the central axis thereof is upwardly extended toward the front.
the compressor of the heat pump unit is disposed rearward of a suspension that is positioned rearwardly of the suspension of the washer-dryer;
a refrigerant inlet and outlet of the condenser of the heat pump unit, and a refrigerant inlet and outlet of the evaporator of the heat pump unit, are disposed on the rear side of the washer-dryer relative to the condenser and the evaporator, and at least an expansion valve of the heat pump unit is disposed on the rear side of the washer-dryer relative to the compressor, the condenser and the evaporator. - 請求項7に記載の洗濯乾燥機において、
前記蒸発器と前記圧縮機とを接続する第1冷媒配管と、前記圧縮機と前記凝縮器とを接続する第2冷媒配管と、前記凝縮器と前記膨脹弁とを接続する第3冷媒配管と、前記膨脹弁と前記蒸発器とを接続する第4冷媒配管と、を有し、
少なくとも前記第3冷媒配管及び前記第4冷媒配管は、前記凝縮器及び前記蒸発器に対して当該洗濯乾燥機の背面側に配置されることを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 7,
a first refrigerant pipe connecting the evaporator and the compressor, a second refrigerant pipe connecting the compressor and the condenser, a third refrigerant pipe connecting the condenser and the expansion valve, and a fourth refrigerant pipe connecting the expansion valve and the evaporator,
The washer/dryer, wherein at least the third refrigerant pipe and the fourth refrigerant pipe are disposed on a rear side of the washer/dryer with respect to the condenser and the evaporator. - 請求項8に記載の洗濯乾燥機において、
前記第1冷媒配管の途中に気液分離器を備え、
前記気液分離器は、前記凝縮器及び前記蒸発器に対して当該洗濯乾燥機の背面側に配置され、
前記第1冷媒配管は、前記凝縮器及び前記蒸発器に対して当該洗濯乾燥機の背面側に配置されることを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 8,
A gas-liquid separator is provided in the first refrigerant pipe,
the gas-liquid separator is disposed on a rear side of the washer-dryer with respect to the condenser and the evaporator,
The washer/dryer, wherein the first refrigerant pipe is disposed on a rear side of the washer/dryer with respect to the condenser and the evaporator. - 請求項9に記載の洗濯乾燥機において、
前記第1冷媒配管の前記圧縮機の冷媒出口と接続される端部の側は、前記凝縮器及び前記蒸発器の当該洗濯乾燥機の背面側に位置する端部よりも当該洗濯乾燥機の前面側に位置することを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 9,
a side of an end of the first refrigerant piping connected to a refrigerant outlet of the compressor is located closer to a front side of the washer-dryer than ends of the condenser and the evaporator located on a rear side of the washer-dryer. - 請求項7に記載の洗濯乾燥機において、
前記圧縮機は、前記外槽の背面部に沿って延長した線よりも当該洗濯乾燥機の背面側に配置されることを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 7,
The compressor is disposed on a rear side of the washer/dryer relative to a line extending along a rear portion of the outer tub. - 請求項7に記載の洗濯乾燥機において、
前記圧縮機は、前記外槽の最下点よりも、当該洗濯乾燥機の背面側に配置されることを特徴とする洗濯乾燥機。 The washing and drying machine according to claim 7,
The compressor is disposed on a rear side of the washing/drying machine relative to a lowest point of the outer tub. - 洗濯機能と乾燥機能とを備えた洗濯乾燥機であって、
水を溜める外槽と、
前記外槽の内側で回転駆動されるドラムと、
熱交換器を有するヒートポンプユニットと、
前記ヒートポンプユニットから前記外槽に空気を送る送りダクトと、前記外槽から前記ヒートポンプユニットに空気を戻す戻りダクトと、を含む空気循環ダクトと、
前記戻りダクトから分岐し、前記空気循環ダクトを流れる循環空気の一部を機外に排気する排気ダクトと、を備え、
前記排気ダクトは、前記ドラムの回転駆動軸の中心を通り上下方向に延伸する直線に対して、当該洗濯乾燥機の幅方向における、前記送りダクトが配置された側と同じ側に配置される洗濯乾燥機。 A washing and drying machine having a washing function and a drying function,
An outer tank for storing water;
A drum that is rotated inside the outer tub;
A heat pump unit having a heat exchanger;
an air circulation duct including a feed duct for feeding air from the heat pump unit to the external tank and a return duct for returning air from the external tank to the heat pump unit;
an exhaust duct that branches off from the return duct and exhausts a portion of the circulating air flowing through the air circulation duct to the outside of the aircraft;
The exhaust duct is disposed on the same side in the width direction of the washer/dryer as the feed duct, with respect to a straight line passing through the center of the rotation drive shaft of the drum and extending in the vertical direction. - 請求項13に記載の洗濯乾燥機において、
前記排気ダクトは、少なくとも一部が前記送りダクトの少なくとも一部と並行するように配置され、
前記排気ダクトの少なくとも一部は、前記排気ダクトの少なくとも一部と前記送りダクトの少なくとも一部とが並行する部分において、前記排気ダクトの内部に形成される流路空間と前記送りダクトの内部に形成される流路空間との幅方向における間隔が、前記排気ダクトの内部に形成される流路空間の幅および前記送りダクトの内部に形成される流路空間の幅よりも小さくなるように、前記送りダクトの少なくとも一部に近接配置される洗濯乾燥機。 The washing and drying machine according to claim 13,
the exhaust duct is disposed so that at least a portion of the exhaust duct is parallel to at least a portion of the supply duct;
At least a portion of the exhaust duct is disposed adjacent to at least a portion of the feed duct such that, in a portion where at least a portion of the exhaust duct and at least a portion of the feed duct are parallel to each other, the distance in the width direction between the flow path space formed inside the exhaust duct and the flow path space formed inside the feed duct is smaller than the width of the flow path space formed inside the exhaust duct and the width of the flow path space formed inside the feed duct. - 請求項13に記載の洗濯乾燥機において、
前記送りダクトは、拡幅部を有し、
前記排気ダクトは、その内部に形成される流路空間が、その幅方向において、前記送りダクトの前記拡幅部における流路空間とオーバーラップする範囲を有するように、近接配置される洗濯乾燥機。 The washing and drying machine according to claim 13,
The feed duct has a widened portion,
The exhaust duct is disposed adjacent to the flow path space in the widened portion of the feed duct so that a flow path space formed therein overlaps with the flow path space in the widened portion of the feed duct in a width direction of the exhaust duct. - 請求項14に記載の洗濯乾燥機において、
前記送りダクトは、上流側ダクト部と、下流側ダクト部と、を備え、
前記上流側ダクト部は、前記外槽に対して当該洗濯乾燥機の背面側に配置されると共に、前記下流側ダクト部に対して循環空気の流れ方向において上流側に配置され、
前記下流側ダクト部は、前記外槽に対して当該洗濯乾燥機の上面側に配置されると共に、前記上流側ダクト部に対して循環空気の流れ方向において下流側に配置され、
前記排気ダクトの少なくとも一部は、前記送りダクトの前記下流側ダクト部と並行して近接配置される洗濯乾燥機。 The washing and drying machine according to claim 14,
The feed duct comprises an upstream duct portion and a downstream duct portion,
the upstream duct portion is disposed on a rear side of the washer-dryer with respect to the outer tub, and is disposed upstream of the downstream duct portion in a flow direction of circulating air,
the downstream duct portion is disposed on an upper surface side of the washing/drying machine with respect to the outer tub, and is disposed downstream of the upstream duct portion in a flow direction of circulating air,
At least a portion of the exhaust duct is disposed in parallel with and adjacent to the downstream duct portion of the feed duct. - 請求項14に記載の洗濯乾燥機において、
前記送りダクトは、上流側ダクト部と、下流側ダクト部と、を備え、
前記上流側ダクト部は、前記外槽に対して当該洗濯乾燥機の背面側に配置されると共に、前記下流側ダクト部に対して循環空気の流れ方向において上流側に配置され、
前記下流側ダクト部は、前記外槽に対して当該洗濯乾燥機の上面側に配置されると共に、前記上流側ダクト部に対して循環空気の流れ方向において下流側に配置され、
前記排気ダクトの少なくとも一部は、前記送りダクトの前記下流側ダクト部と並行して近接配置され、
前記下流側ダクト部は、上側部材と下側部材とを接合して形成され、
前記排気ダクトは、上側部材と下側部材とを接合して形成され、
前記下流側ダクト部の上側部材と前記排気ダクトの上側部材とは一体成型され、前記下流側ダクト部の上側部材と前記排気ダクトの上側部材との間に、幅方向に接続する複数のリブが設けられる洗濯乾燥機。 The washing and drying machine according to claim 14,
The feed duct comprises an upstream duct portion and a downstream duct portion,
the upstream duct portion is disposed on a rear side of the washer-dryer with respect to the outer tub, and is disposed upstream of the downstream duct portion in a flow direction of circulating air,
the downstream duct portion is disposed on an upper surface side of the washing/drying machine with respect to the outer tub, and is disposed downstream of the upstream duct portion in a flow direction of circulating air,
At least a portion of the exhaust duct is disposed in parallel with and adjacent to the downstream duct portion of the feed duct;
the downstream duct portion is formed by joining an upper member and a lower member,
The exhaust duct is formed by joining an upper member and a lower member,
A washer-dryer in which the upper member of the downstream duct portion and the upper member of the exhaust duct are integrally molded, and a plurality of ribs connecting in the width direction are provided between the upper member of the downstream duct portion and the upper member of the exhaust duct.
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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JP2022182991A JP2024072302A (en) | 2022-11-16 | 2022-11-16 | Washing and drying machine |
JP2022-182991 | 2022-11-16 | ||
JP2023-032562 | 2023-03-03 | ||
JP2023032562A JP2024124696A (en) | 2023-03-03 | 2023-03-03 | Washer/dryer |
JP2023045326A JP2024134894A (en) | 2023-03-22 | 2023-03-22 | Washer/dryer |
JP2023-045326 | 2023-03-22 |
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WO2024105942A1 true WO2024105942A1 (en) | 2024-05-23 |
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PCT/JP2023/028125 WO2024105942A1 (en) | 2022-11-16 | 2023-08-01 | Washer-dryer |
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2014161524A (en) * | 2013-02-26 | 2014-09-08 | Panasonic Corp | Clothes dryer |
JP2015511852A (en) * | 2012-02-29 | 2015-04-23 | エルジー エレクトロニクス インコーポレイティド | Clothing processing equipment |
JP2016010426A (en) * | 2014-06-27 | 2016-01-21 | 日立アプライアンス株式会社 | Washing and drying machine |
JP2018110789A (en) * | 2017-01-13 | 2018-07-19 | 東芝ライフスタイル株式会社 | Washing and drying machine |
JP2022091428A (en) * | 2020-12-09 | 2022-06-21 | 東芝ライフスタイル株式会社 | Clothes dryer |
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2023
- 2023-08-01 WO PCT/JP2023/028125 patent/WO2024105942A1/en unknown
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Publication number | Priority date | Publication date | Assignee | Title |
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JP2015511852A (en) * | 2012-02-29 | 2015-04-23 | エルジー エレクトロニクス インコーポレイティド | Clothing processing equipment |
JP2014161524A (en) * | 2013-02-26 | 2014-09-08 | Panasonic Corp | Clothes dryer |
JP2016010426A (en) * | 2014-06-27 | 2016-01-21 | 日立アプライアンス株式会社 | Washing and drying machine |
JP2018110789A (en) * | 2017-01-13 | 2018-07-19 | 東芝ライフスタイル株式会社 | Washing and drying machine |
JP2022091428A (en) * | 2020-12-09 | 2022-06-21 | 東芝ライフスタイル株式会社 | Clothes dryer |
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