WO2024156568A1

WO2024156568A1 - Process for depolymerization of polyalkylene terephthalates in an extruder

Info

Publication number: WO2024156568A1
Application number: PCT/EP2024/051053
Authority: WO
Inventors: Christian Zander; Thomas Richter
Original assignee: Evonik Operations Gmbh
Priority date: 2023-01-23
Filing date: 2024-01-17
Publication date: 2024-08-02

Abstract

The invention relates to a process for depolymerization of at least one polymer (P1) which is a polyalkylene terephthalate, i.e. a polymer comprising terephthalic acid units and alkylene glycol units, in particular polyethylene terephthalate (PET) or polybutylene terephthalate (PBT). The process is particularly suitable for depolymerization and for recycling of PET-containing wastes. The process is performed in an extruder (E) having at least two barrels (G1, G2), wherein the at least one polymer (P1) is provided in the barrel (G1) in the form of a suspension (S1) in a polyolefin (PO), for example polyethylene (PE) or polypropylene (PP). The suspension (S1) is then transported into the barrel (G2). At least one glycol compound (G), preferably ethylene glycol, and at least one alkali metal alkoxide are introduced into the barrel (G2) and mixed with the suspension (S1). The at least one glycol compound (G) reacts in suspension (S1) with the at least one polymer (P1) to afford a mixture (MG2) comprising the corresponding cleavage products (P2). The resulting mixture (MG2) is transported to the product outlet (EX) of the extruder (E) and withdrawn there. The process allows for a safer process mode since it avoids the uncontrolled increase in temperature and pressure during depolymerization of the polymer (P1.S).

Description

Process for depolymerization of polyalkylene terephthalates in an extruder

The invention relates to a process for depolymerization of at least one polymer Pi which is a polyalkylene terephthalate, i.e. a polymer comprising terephthalic acid units and alkylene glycol units, in particular polyethylene terephthalate PET or polybutylene terephthalate PBT. The process is particularly suitable for depolymerization and for recycling of PET-containing wastes.

The process is performed in an extruder E having at least two barrels Gi, G2, wherein the at least one polymer Pi is provided in the barrel G1 in the form of a suspension Si in a polyolefin PO, for example polyethylene PE or polypropylene PP. The suspension Si is then transported into the barrel G2. At least one glycol compound G, preferably ethylene glycol, and at least one alkali metal alkoxide are introduced into the barrel G2 and mixed with the suspension Si. The at least one glycol compound G reacts in suspension Si with the at least one polymer Pi to afford a mixture MG2 comprising the corresponding cleavage products P2. The resulting mixture MG2 is transported to the product outlet Ex of the extruder E and withdrawn there.

The process allows for a safer process mode since it avoids the uncontrolled increase in temperature and pressure during depolymerization of the polymer Pi.

Background of the invention

Polyethylene terephthalate (= “PET”) is one of the most important plastics which is used in textile fibres, as films, and as material for plastic bottles. In 2007 alone, the volume used in plastic bottles was ~ 10⁷1 (W. Caseri, Polyethylenterephthalate, RD-16-03258 (2009) in F. Bockler, B. Dill, G. Eisenbrand, F. Faupel, B. Fugmann, T. Gamse, R. Matissek, G. Pohnert, A. Ruhling, S. Schmidt, G. Sprenger, ROMPP [Online], Stuttgart, Georg Thieme Verlag, January 2022).

On account of its persistence and the volumes of refuse originating from PET, it constitutes one of the greatest environmental challenges at present. A similar problem exists for other polyalkylene terephthalates similar to PET, for example polybutylene terephthalate ("PBT").

The solution to this problem lies in the avoidance and in the efficient reutilization of these plastics.

The prior art proposes multiple processes for cleavage of PET.

GB 784,248 A describes the methanolysis of PET.

Hydrolytic processes for depolymerization of PET are described by JP 2000-309663 A, US

4,355,175 A and T. Yoshioka, N. Okayama, A. Okuwaki, Ind. Eng. Chem. Res. 1998, 37, 336-340. The reaction of PET with glycol compounds is described in US 3,884,850, EP 0 723 951 A1 , US 3,222,299 A, WO 2020/002999 A2, in S.R. Shukla, A.M. Harad, Journal of Applied Polymer Science 2005, 97, 513 - 517 (hereinbelow “Shukla & Harad”) and in N.D. Pingale, S.R. Shukla, European Polymer Journal 2008, 44, 4151 - 4156.

Shukla & Harad state that PET glycolysis forms bis(2-hydroxyethyl) terephthalate (= "BHET"). This cleavage product may simultaneously be used as reactant for production of new PET.

S. Ugduler, K.M. Van Geem, R. Denolf, M. Roosen, N. Mys, K. Ragaert, S. De Meester, Green Chem. 2020, 22, 5376-5394 (“Ugduler et al.”) investigates the aqueous alkaline hydrolysis of PET wastes to afford ethylene glycol and terephthalic acid (= TS), in particular the influence of certain reaction parameters such as temperature, ethanol/water ratio etc. on the rate of depolymerization. Ugduler et al. also discuss the problem of contamination of the PET starting material with additional polymers such as low-melting polyolefins ("polyolefin" is abbreviated as "PO" below).

In addition to these processes there is a multiplicity of processes in which PET-containing wastes are cleaved in an extruder and then worked up.

US 5,545,746 A describes the depolymerization of PET wastes in an extruder to afford ethylene glycol and TS.

L. Biermann, E. Brepohl, C. Eichert, M. Paschetag, M. Watts, S. Scholl, Green Process. Synth. 2021 , 10, 361-373 (“Biermann et al ”), which refers to US 5,545,746 A, and WO 2020/053051 A1 describe the hydrolysis of mixed wastes (PET/PE) to afford ethylene glycol and terephthalic acid (= “TS”) in a twin-screw extruder using solid sodium hydroxide.

WO 2020/053051 A1 describes in detail the saponification (page 8, line 1 of WO 2020/053051 A1), i.e. the hydrolysis, of PET using alkali metal or alkaline earth metal hydroxides, wherein ethylene glycol solvent is additionally supplied to the reaction mixture as a stream separate from the alkali metal/alkaline earth metal hydroxide stream (see figure 1 ; example 2, page 19, lines 25 to 28; example 4, page 20, lines 27 to 28 of WO 2020/053051 A1). Biermann etal. also disclose the saponification of PET.

M.A. Mohsin, T. Abdulrehman, Y. Haik, Int. J. Chem. Eng. 2017, 5361251 (“Mohsin et al ”) describes the reaction of molten PET with ethylene glycol in an extruder. Mohsin et al. however does not describe the use of ethylene glycolate or the presence of additional polymers in the PET.

B. Bergmann, W. Becker, J. Diemert, P. Elsner, Macromol. Symp. 2013, 333, 138-141 (“Bergmann etal ”) describe the reaction of molten PET with ethylene glycol in an extruder and the analysis of the extrusion product by near-infrared spectroscopy. The reaction regime is the same as that described by Mohsin et al.

U. Thiele presented a corresponding process for PET glycolysis in an extruder at the "5th China International Recycled Polyester Forum", which took place from 2 to 4 September 2009 in Shanghai, China, in the context of an overview of various processes for PET depolymerization. The corresponding presentation is retrievable from http://www.ccfei.net/upfile/conference/200909181532368708140.pdf CThiele"), last retrieved 15 January 2023.

J.D. Patterson discloses, on pages 60 ff. of the thesis

"Continuous Depolymerization of Poly(ethylene terephthalate) via Reactive Extrusion" (North Carolina State University, 28 March 2007, retrievable from https://repository.lib.ncsu.edU/bitstream/handle/1840.16/3783/etd.pdf?sequence=1 ; “Patterson”, last retrieved 15 January 2023) a process for PET glycolysis in an extruder. This too employs ethylene glycol but not ethylene glycolate. Patterson also quotes the article by G. CoIomines, F. Rivas, M.-L. Lacoste, J.-J. Robin, Macromolecular Materials and Engineering 2005, 290, 710-720 (“CoIomines et al.”). It describes the glycolysis of PET with diethylene glycol and the use of the reaction product in polyurethane formulations.

M. Dannoux, P. Cassagnau, A. Michel, Can J Chem Eng 2002, 80, 1075-1082 describes the alcoholysis of PET in an extruder using dibutyltin oxide as catalyst.

US 3,884,850 describes a system for depolymerization of PET in which PET is converted into BHET and low molecular weight oligomers of BHET. This process is not performed in an extruder.

The glycolysis of polyesters, for example PET, in apparatuses typical for polymer processing, for example extruders, is typically performed at temperatures above the melting temperature of the polyester to plasticize the material. However, particularly the glycolysis of polyalkylene terephthalates such as PET suffers from the problem that the melting temperature thereof is above the boiling temperature of ethylene glycol.

In the course of glycolysis, the resulting vapour pressure of the glycol compound results in pulsing and unstable operating states of the reactor. Accordingly only very small amounts of the glycol compound may be employed, which leads to the formation of oligomeric melts with relatively high viscosity, or the extruder must be operated with a pressure maintenance means to compensate the vapour pressure of the glycol compound, in particular of the ethylene glycol.

This disadvantage is particularly important when polyalkylene terephthalates, in particular PET and PBT, are to be cleaved to afford the corresponding cleavage products such as for example BHET, since this reaction is typically performed with a large excess of ethylene glycol, often with the addition of catalysts such as ethylene glycolates or alkoxides of monohydric Ci-Ce-alkyl alcohols.

It was accordingly the object of the present invention to provide an efficient process for depolymerization of polyalkylene terephthalates, in particular PET and PBT, in an extruder which does not have the above-mentioned disadvantages and in particular ensures a safe process mode without pressure spikes. This process shall ensure these advantages, especially in glycolytic depolymerization.

Brief description of the invention

It has now been found that, surprisingly, the depolymerization of polyalkylene terephthalates in extruders using glycol compounds may be performed without the above-described disadvantages (inhomogeneous process mode, build-up of pressure spikes) when the relevant polyester is employed in the form of a suspension. In this suspension, the polyester is present as a solid phase, while a polyolefin PO is employed as a continuous, liquid phase.

Figures

Figure 1

Figure 1 shows one embodiment of the process according to the invention. This is performed in an extruder E <3> having two barrels Gi <31 > and G2 <32> and a product outlet Ex <33>. Extruder E <3> is a twin-screw extruder, wherein each barrel G1 <31 > and G2 <32> comprises a respective screw element <91 >, <92>.

PET particles Pp_ar <41 > and a polyolefin PO <2>, which is preferably polyethylene (= “PE”), are passed separately into G1 <31 > as material stream <11 > and material stream <21 >. The temperature in G1 <31 > is adjusted such that PO <2> is in the liquid state while PET <1 > is in the solid state. The mixing and kneading function of the screw element <91 > ensures that PO <2> forms a continuous phase PKon <42> in which the PET particles Pp_ar <41 > are suspended. PET <1 > is introduced into the barrel G1 <31 > in the form of particles Pp_ar <41 >. Additional comminuting elements in the barrel G1 <31 > may be used to further comminute the particles Pp_ar <41 > if the PET starting material is employed in uncomminuted form to ensure sufficient comminution in the barrel G1 <31 >. This means that PET <1 > can also be introduced in larger pieces which can then be comminuted into the desired PET particles <41 > using optional suitable comminution elements in the barrel G1 <31 >. The resulting suspension Si <4> is mixed by the screw element <91 > so that a uniform distribution of the PET particles Pp _ar <41 > in PKon <42> is achieved. Simultaneously Si <4> is transported (or "conveyed") by the screw element <91 > in the direction of the barrel G2 <32> and thus in the direction of the product outlet Ex <33> ("downstream").

In the barrel G2 <32> Si <4> is mixed with a stream <5> of ethylene glycol and a stream <6> of a 30% by weight solution of sodium methoxide in methanol (solid sodium methoxide is alternatively employable) to afford a suspension Si <7> comprising PET <1 > in which the content of ethylene glycol, sodium methoxide and methanol is elevated relative to the suspension Si <4> in the barrel Gi <31 >. Suspension <7> is converted into the mixture MG2 <8> upon passing through the extruder E <3>. PET <1 > is reacted with ethylene glycol in a cleavage reaction under methoxide catalysis to afford the product BHET <43> and oligomers of BHET <44>. A mixture MG2 <8> comprising BHET, oligomers of BHET, PO and ethylene glycol is thus obtained at the product outlet Ex <33>. In the embodiments of the present invention in which the cleavage reaction of the PET <1 > in the barrel G2 <32> proceeds incompletely, MG2 <8> still comprises a proportion of PET <1 >. Since the PET particles Pp_ar <41 > in G1 <31 > are provided suspended in the inert phase PKon <42> the glycolysis of the PET <1 > can proceed in a controlled fashion and pressure and temperature spikes during the process are avoided.

Figure 2

Figure 2 shows a further embodiment of the process according to the invention. This corresponds to the embodiment shown in Figure 1 with the following differences:

• PET <1 > and PO <2> are passed into the barrel G1 <31 > as mixed stream <12>. This embodiment is especially relevant when the process according to the invention is used for depolymerization and recycling of PET <1 > coated with PO <2>, in particular polyethylene PE or polypropylene PP.

• A mixture of glycol and sodium methoxide is supplied to the barrel G2 <32> as mixed stream <56>. Sodium methoxide is typically dissolved in glycol as powder and the resulting mixture used as stream <56>.

Figure 3

Figure 3 shows a further embodiment of the process according to the invention. This corresponds to the embodiment shown in Figure 2 with the following differences:

• The extruder E <3> comprises a further barrel G3 <35> having an additional screw element <95>.

• Once the mixture of ethylene glycol and sodium methoxide has been supplied to the barrel G2 <32> as stream <56> the resulting suspension Si <7> is transported from the barrel G2 <32> into the barrel G3 <35>. In this embodiment the majority of the reaction of PET <1 > with glycol and methoxide in the suspension Si <7> to afford the mixture MG2 <8> is effected only in barrel G3 <35>. Part of the reaction in the form of a pre-reaction may be effected in the barrel G2 <32>. Control of the reaction in the two barrels G2 <32> and G3 <35> is effected through adjustment of the suitable conditions (temperature) in the respective barrel G2 <32> and G3 <35>. Detailed description of the invention

The process according to the invention is a process for depolymerization of at least one polymer Pi.

The compounds BHET, MHET and TS mentioned in the context of the present invention have the following structures:

BHET _MHET ^TS

“MHET” also encompasses the corresponding carboxylate of the structure shown.

“TS” also encompasses the corresponding mono- and dicarboxylate of the structure shown.

1 . Polymer Pi

The at least one polymer Pi comprises m interlinked repeating units of the following structural formula (I):

a is an integer for which 2 < a < 6, in particular a = 2 or 4, preferably a = 2. b is an integer for which 2 < b < 6, in particular b = 2 or 4, preferably b = 2. c is an integer for which 0 < c < 10, in particular c = 0 or 1 , preferably c = 0 m is an integer > 50.

The m interlinked repeating units of structural formula (I) comprised by the polymer Pi are identical or different, in particular identical.

The m interlinked repeating units of structural formula (I) are interlinked within the polymer Pi in such a way that the bond of the one repeating unit of structural formula (I) labelled “(i)” is linked to the bond of the adjacent repeating unit of the structural formula (I) labelled "(ii)". The process according to the invention is particularly suitable for depolymerization of polymers Pi which at least in part comprise segments of polyethylene terephthalate [“PET”; following option (p)] or segments of polybutylene terephthalate ["PBT"; following option (a)].

Preference is therefore given to one of the following embodiments (a) and (p), wherein (p) is more preferred:

(a) The polymer Pi comprises m interlinked repeating units of structural formula (I) wherein a = 4, c = 0.

(p) The polymer Pi comprises m interlinked repeating units of structural formula (I) wherein a = 2, c = 0.

The end group of the first repeating unit of the m interlinked repeating units of the polymer Pi which is present for said units in the structural formula (I) at the bond defined by "(i)", and the end group of the mth repeating unit of the m interlinked repeating units of the polymer Pi which is present for said units in the structural formula (I) at the bond defined by “(ii)” are not particularly limited and are a consequence of the method used in the production method of the polymer Pi.

These end groups may be termination fragments of a repeating unit of structural formula (I) or may be one or more repeating units Wx, wherein Wx is distinct from the structural formula (I).

It is preferable when at least one of these two end groups is selected from:

-H;

-OH;

- optionally at least one group selected from aliphatic radical comprising -OH, -O- (which may in particular be a group, optionally at least one group, selected from alkyl group comprising -OH, -O-);

- aromatic radical [such as in particular an isophthalic acid radical of the below-mentioned structural formula(VII)];

- hetero aromatic radical.

It is yet more preferable when at least one, more preferably both, of these end groups is selected from:

- H;

- OH;

- optionally at least one group selected from alkyl group comprising -OH, -O-;

- isophthalic acid radical of the below-mentioned structural formula (VII). It is more preferable when the end group connected to the bond labelled "(i)" in the structural formula (I) is selected from -H, -(CH2)a*-[O-(CH2)b*]c*-OH. a* is an integer for which 2 < a* < 6, in particular a* = 2 or 4, preferably a* = 2. b* is an integer for which 2 < b* < 6, in particular b* = 2 or 4, preferably b* = 2. c* is an integer for which 0 < c* < 10, in particular c* = 0 or 1 , preferably c* = 0

Irrespective of this, the end group connected to the bond labelled “(ii)” in the structural formula (I) is preferably selected from the group consisting of -H, -OH, a radical of structural formula (IV) or (VII), more preferably from the group consisting of -H, -OH, a radical of structural formula (IV), yet more preferably from the group consisting of -OH, a radical of structural formula (IV), wherein the structural formulae (IV) and (VII) are as follows:

The process according to the invention may thus also be used for depolymerization of polymers Pi which in addition to the m interlinked repeating units of structural formula (I) comprise further repeating units WY distinct therefrom. This is the case for example for polymers Pi which comprise comonomer units such as in particular repeating units of below-mentioned formula (VI) in which a, b, c have the above-mentioned definitions:

The polymer Pi according to the present invention thus comprises any polymer comprising at least one segment Ai which consists of m interlinked repeating units of structural formula (I) which are identical or different, preferably identical, within segment Ai and wherein the m interlinked repeating units of structural formula (I) are interlinked within segment Ai in such a way that the bond of the one repeating unit of structural formula (I) labelled "(i)" is linked to the bond of the adjacent repeating unit of the structural formula (I) labelled "(ii)".

In addition to the m interlinked repeating units of structural formula (I) the polymer Pi may comprise further, preferably organic, groups GF, which are not composed of repeating units of the structural formula (I), for example oligomer segments or polymer segments composed of repeating units Wz distinct from structural formula (I). For example, a segment Ai composed of the m interlinked repeating units of structural formula (I) may be linked with such organic groups GF within the polymer Pi via bond (i) of the first repeating unit of the m interlinked repeating units of structural formula (I) in segment Ai and/or via bond (ii) of the mth repeating unit of the m interlinked repeating units of structural formula (I) in segment Ai.

Similarly, the polymer Pi may also comprise two or more segments Ai, A2 etc. which are each composed of m interlinked repeating units of structural formula (I) and are connected to one another via organic groups GF distinct from structural formula (I), for example oligomers or polymers composed of repeating units WA distinct from structural formula (I), wherein these organic groups GF bond to bond (ii) of the mth repeating unit of the first segment Ai and bond (i) of the first repeating unit of the following segment A2.

In a preferred embodiment of the present invention the polymer Pi has m interlinked repeating units of structural formula (I), wherein the proportion of repeating units of structural formula (I) in the polymer Pi is > 50% by weight, in particular > 60% by weight, preferably > 70% by weight, more preferably > 80% by weight, yet more preferably > 90% by weight, yet more preferably > 95% by weight, most preferably > 99% by weight, in each case based on the molar weight of the polymer Pi.

In the process according to the invention the suspension Si provided in step (a) preferably comprises different polymers Pi. The individual polymers Pi in this embodiment typically have different degrees of polymerization, i.e. m is different for at least a portion of the polymers Pi comprised in the suspension Si provided in step (a).

In a further preferred embodiment of the present invention the suspension Si provided in step (a) comprises different polymers Pi, wherein at least 10%, preferably at least 20%, more preferably at least 30%, yet more preferably at least 50%, yet more preferably at least 75%, most preferably at least 99% of all of the polymers Pi comprised in the suspension Si provided in step (a) comprise at least one segment Ai composed of m > 100 interlinked repeating units of structural formula (I).

In a particularly preferred embodiment of the process according to the invention, the at least one polymer Pi has the structural formula (I'), wherein

a’ is an integer for which 2 < a’ < 6, in particular a’ = 2 or 4, preferably a’ = 2. b’ is an integer for which 2 < b’ < 6, in particular b’ = 2 or 4, preferably b’ = 2. c’ is an integer for which 0 < c’ < 10, in particular c’ = 0 or 1 , preferably c’ = 0. n'i is an integer > 49, preferably > 50.

A polymer Pi having structural formula (I’) can also be represented as follows:

R'-(W‘i)n'1-R".

W‘i thus conforms to the structure comprised in the parentheses indexed with “n‘i” in structural formula (l‘). The unit W‘i thus has the following structure:

W'i

The n‘i units W‘i interlinked within the polymer Pi according to structural formula (l‘) are identical or different to one another, in particular identical, within the polymer Pi.

R' is selected from -H, -(CH2)a*-[O-(CH2)b*]c*-OH. a» is an integer for which 2 < a» < 6, in particular a» = 2 or 4, preferably a* = 2. b* is an integer for which 2 < b* < 6, in particular b* = 2 or 4, preferably b* = 2. c* is an integer for which 0 < c* < 10, in particular c* = 0 or 1 , preferably c* = 0

R" is selected from the group consisting of -H, -OH, a radical of structural formula (IV) or (VII), more preferably from the group consisting of -H, -OH, a radical of structural formula (IV), more preferably from the group consisting of -OH, a radical of structural formula (IV), wherein the structural formulae (IV) and (VII) are as follows:

The process according to the invention is especially suitable for depolymerization of polyethylene terephthalate ("PET") and polybutylene terephthalate ("PBT"). Thus, in a preferred embodiment, the polymer Pi is selected from PET, PBT. The polymer Pi is most preferably PET.

PBT corresponds to the polymer Pi according to structural formula (I') where a' = 4, c' = 0. PET corresponds to the polymer Pi according to structural formula (I') where a' = 2, c' = 0.

In the process according to the invention the suspension Si provided in step (a) preferably comprises different polymers Pi according to structural formula (l‘). The individual polymers Pi in this embodiment typically have different degrees of polymerization, i.e. n‘i is different for at least a portion of the polymers Pi according to structural formula (l‘) comprised in the suspension Si provided in step (a).

In a further preferred embodiment of the present invention the suspension Si provided in step (a) comprises different polymers Pi of structural formula (l‘), wherein in at least 10%, preferably at least 20%, more preferably at least 30%, yet more preferably at least 50%, yet more preferably at least 75%, most preferably at least 99% of all of the polymer molecules Pi according to structural formula (l‘) comprised in the suspension Si provided in step (a) n‘i > 99, yet more preferably n‘i > 100.

2. Extruder E

The process according to the invention is performed in an extruder E.

Extruders are familiar to the skilled person and described for various chemical reactions and processes, for example in WO 2020/053051 A1 and EP 2 455 424 A1 . An extruder is generally understood as being a machine which accommodates solid to liquid moulding materials, typically in an interior of the extruder, and presses these as extrudate out of a product outlet (or “opening”) which is in particular a die, predominantly continuously (according to DIN 24450: 1987-02); see Somborn R, Extruder, RD-05-02432 (2004) in Bockler F., Dill B., Eisenbrand G., Faupel F., Fugmann B., Gamse T., Matissek R., Pohnert G., Ruhling A., Schmidt S., Sprenger G., ROMPP [Online], Stuttgart, Georg Thieme Verlag, [December 2022]; retrievable online at https://roempp.thieme.de/lexicon/RD-05-02432, last retrieved 14 January 2023.

The extruder E comprises two barrels Gi, G2 and optionally a further barrel G3. In the context of the invention “barrel” is to be understood as meaning sections in the interior of the extruder in which the reaction conditions (in particular temperature) may be adjusted independently of the remaining sections of the extruder.

Extruders additionally comprise transporting means with which the contents of the extruder may be transported from one barrel into the next and finally to the product outlet. In single- or multi-screw extruders this task is assumed for example by the screw elements.

In a preferred embodiment of the present invention the extruder E is selected from the group consisting of piston extruders and multi-screw extruders, wherein multi-screw extruders are particularly preferable. Preferred multi-screw extruders are planetary roller extruders or multi-screw extruders, in particular multi-screw extruders, more preferably twin-screw extruders.

In a preferred embodiment of the present invention an inert gas, for example nitrogen, is passed through the extruder E during the process according to the invention.

3. Step (a)

In step (a) of the process according to the invention a suspension Si comprising a continuous phase PKon of at least one liquid polyolefin PO and particles Pp_ar of the at least one polymer Pi suspended in PKon is provided in barrel Gi and transported from the barrel Gi into the barrel G2.

In accordance with general knowledge in the art and in the context of the invention "suspension" is to be understood as meaning a composition comprising insoluble solids particles ("Pp_ar" in the present invention) in a liquid continuous phase ("PKon" in the present invention); see also: RD-19- 05060 (2002) in Bockler F., Dill B., Eisenbrand G., Faupel F., Fugmann B., Gamse T., Matissek R., Pohnert G., Ruhling A., Schmidt S., Sprenger G., ROMPP [Online], Stuttgart, Georg Thieme Verlag, [December 2022]; retrievable at https://roempp.thieme.de/lexicon/RD-19-05060, last retrieved 14 January 2023).

In step (a) of the process according to the invention the at least one polymer Pi is employed as a solid, namely in the form of particles Pp_ar, i.e. in the suspension Si according to the invention the at least one polymer Pi is suspended in the form of the particles Pp_ar.

This means that step (a) and preferably also step (b) are performed at a temperature that is below the melting temperature of the at least one polymer Pi.

At least 50%, in particular at least 90%, of the particles Pp_ar of the at least one polymer Pi employed in step (a) have, in a preferred embodiment, a size of at most 20 mm (“D90”), more preferably a value between 1 mm to 10 mm.

According to the invention the particle size distribution is determined by sieve analysis according to the standard DIN 66165-2:2016-08.

The process according to the invention is particularly suitable for processing wastes comprising the at least one polymer Pi and the polyolefin PO. In this embodiment the wastes to be worked up in the process according to the invention may be comminuted before step (a) to allow particles Pp_ar of suitable size to be employed in step (a). This comminution is achieved by grinding for example. The suspension Si provided in step (a) comprises as the continuous phase PKon in which the particles Ppar of the at least one polymer Pi are suspended at least one polyolefin PO which is liquid, i.e. in the form of a melt.

The polyolefin PO has a melting temperature ("TRO") lower than the melting temperature ("TRI") of the at least one polymer Pi.

The at least one polyolefin PO is in particular selected from polyethylene ("PE"; TRO: 135°C), polypropylene ("PP"; T_P0: 160°C), polyisobutylene ("PIB"; T_P0: 54 - 56°C), polybutylene ("PB"; T_P0: 135°C), preferably from PE, PP. It is particularly preferable when PO = PE.

In the embodiments in which the at least one polymer Pi is PET (T_P 260°C) or PBT (T_P 223°C), in particular PET, the polyolefin PO is in particular selected from PE, PP, PIB, PB, preferably selected from PE, PP, particularly preferably PO = PE.

The ratio of the weight of all polymers Pi comprised by the suspension Si provided in step (a) to the weight of all polyolefins PO comprised by the suspension Si provided in step (a) is thus not limited further and is in particular in the range 99 : 1 to 1 : 99, preferably 98 : 2 to 10 : 90, more preferably 97 : 3 to 25 : 75, yet more preferably 96 : 4 to 50 : 50, yet more preferably 95 : 5 to 60 : 40, most preferably 80 : 20.

According to the invention the “temperature T_a” is the temperature at which step (a) is performed.

The suspension Si comprises a melt of the at least one polyolefin PO. This means that the temperature T_a at which the suspension Si is provided in step (a) of the process according to the invention is above the melting temperature of the polyolefin PO, in particular at least 1 °C, preferably at least 5°C, more preferably at least 10°C.

Since the at least one polymer Pi in the suspension Si which is provided in step (a) and transported from the barrel Gi into the barrel G2 is in particle form it goes without saying that step (a) of the process according to the invention is performed at a temperature T_a which is below the melting temperature TRI of the at least one polymer Pi.

When the at least one polymer Pi is selected from PBT and PET and in particular Pi = PBT the temperature T_a is preferably in a range from 165°C to 220°C, more preferably in the range from 170°C to 220°C, yet more preferably in the range from 180°C to 220°C, yet more preferably in the range from 190°C to 210°C, most preferably in the range from 195°C to 202°C.

When the at least one polymer Pi = PET the temperature T_a in another embodiment is preferably in a range from 130°C to 255°C, more preferably in a range from 165°C to 240°C, even more preferably in a range from 165°C to 220°C, yet more preferably in the range from 170°C to 220°C, yet more preferably in the range from 180°C to 220°C, yet more preferably in the range from 190°C to 210°C, most preferably in the range from 195°C to 202°C.

In a further preferred embodiment the proportion of the weight of all polyolefins PO in the suspension Si provided in step (a) is in the range from 1% to 99% by weight, preferably in the range from 3% to 75% by weight, preferably in the range from 5% to 50% by weight, more preferably in the range from 10% to 40% by weight, more preferably in the range from 15% to 30% by weight, wherein the remainder of the suspension Si provided in step (a) is polymer Pi.

After providing the suspension Si in the barrel Gi of the extruder E in step (a) of the process according to the invention the suspension Si is transported from the barrel Gi into the barrel G2. This may be done using the transport apparatuses known to those skilled in the art and customary in extruders, in particular screw elements, pistons, preferably screw elements.

4. Step (b)

In step (b) of the process according to the invention at least one glycol compound G is introduced into the barrel G2 via at least one feed ZG.

In addition at least one catalyst K mixed with or separate from, preferably mixed with, the at least one glycol compound G is introduced into the barrel G2.

In the barrel G2 the at least one glycol compound G and the at least one catalyst K are mixed with the suspension Si and the at least one glycol compound G is at least partially reacted with the at least one polymer Pi in the suspension Si to afford a mixture MG2 comprising at least one cleavage product P2. This reaction is thus carried out in the presence of the catalyst K.

4.1 Glycol compound G

The glycol compound G added in step (b) has the structural formula (V): HO-(CH₂)d-[O-(CH₂)e]f-OH. d is an integer for which 2 < d < 6, in particular d = 2 or 4, preferably d = 2. e is an integer for which 2 < e < 6, in particular e = 2 or 4, preferably e = 2. f is an integer for which 0 < f < 10, in particular f = 0 or 1 , preferably f = 0.

It is preferable when the glycol compound G added in step (b) is selected from the group consisting of: ethylene glycol (= ethane-1 ,2-diol; CAS No.: 107-21-1 ; structural formula (V) where d = 2, c = 0); butylene glycol (= butane-1 ,4-diol; CAS No: 110-63-4; structural formula (V) where d = 4, c = 0); diethylene glycol [= 2-(2-hydroxyethoxy)ethanol; CAS No.: 1 11-46-6; structural formula (V) where d = 2, e = 2, f = 1]; particular preference is given to ethylene glycol.

In a preferred embodiment of the present invention the glycol compound G added in step (b) is at least one of the products of the depolymerization of the polymer Pi according to the invention.

Thus the glycol compound G added in step (b) is preferably ethylene glycol when the polymer Pi at least in part comprises segments of polyethylene terephthalate PET and yet more preferably when the polymer Pi is PET.

Thus the glycol compound G added in step (b) is preferably butylene glycol when the polymer Pi at least in part comprises segments of polybutylene terephthalate (= "PBT") and yet more preferably when the polymer Pi is PBT.

The feed ZG by means of which the at least one glycol compound G is introduced into the barrel may be selected by a person skilled in the art according to their knowledge and may be in the form of a valve for example.

4.2 Catalyst K

The reaction in step (b) of the process according to the invention of the at least one portion of the polymers Pi in suspension Si with the at least one glycol compound G in step (b) is carried out in the presence of at least one catalyst K. The catalyst K is selected from the group consisting of MA ethylene glycolate, ROMA, wherein MA is an alkali metal and R is an alkyl radical having 1 to 6 carbon atoms.

MA ethylene glycolate and ROMA are thus "alkali metal alkoxides".

It is preferable when the catalyst K is introduced into the barrel G2 in step (b) mixed with, i.e. together with, the at least one glycol compound G. Aternatively the catalyst K may be introduced into the barrel G2 separately from the at least one glycol compound G in step (b).

In the context of the invention “MA ethylene glycolate” is to be understood as meaning the corresponding salt of ethylene glycol with MA. The term “MA ethylene glycolate” comprises at least one of MAO-CH2-CH2-OH and MAO-CH2-CH2-OMA, preferably at least MAO-CH2-CH2-OH, most preferably MAO-CH2-CH2-OH and MAO-CH2-CH2-OMA. MA is in particular selected from the group consisting of lithium, potassium, sodium. MA is preferably selected from the group consisting of potassium, sodium. It is very particularly preferable when MA is sodium.

In the alkali metal alkoxide ROMA R is an alkyl radical having 1 to 6 carbon atoms. R is in particular selected from the group consisting of methyl; ethyl; propyl, wherein n-propyl or /so-propyl is concerned; butyl, in particular n-butyl; pentyl, in particular n-pentyl; hexyl, in particular n-hexyl.

In a particularly preferred embodiment the catalyst K is selected from the group consisting of sodium ethylene glycolate, potassium ethylene glycolate, potassium methoxide, sodium methoxide, potassium ethoxide, sodium ethoxide, more preferably selected from the group consisting of potassium methoxide, sodium methoxide, potassium ethoxide, sodium ethoxide, yet more preferably selected from the group consisting of sodium methoxide, potassium ethoxide, sodium ethoxide, particularly preferably K = sodium methoxide.

The alkali metal alkoxide employable in the process according to the invention as catalyst K may be produced according to the knowledge of a person skilled in the art, for example by reactive distillation from the corresponding alcohol and the corresponding alkali metal hydroxide, as described in EP 1 997 794 A1 , WO 01/42178 A1 , WO 2021/148174 A1 , WO 2021/148175 A1 , WO 2022/117803 A1 , WO 2022/167311 A1 , WO 2022/263032 A1 , EP 4 074 684 A1 , EP 4 074 685 A1 .

The alkali metal alkoxide employable in the process according to the invention as catalyst K may alternatively also be produced by transalcoholization from the corresponding alcohol and another alkoxide. A corresponding preparation of alkali metal alkoxides is described, for example, by CS 213 119 B1 , GB 490,388 A, DE 689 03 186 T2 and EP 0 776 995 A1 .

Transalcoholizations by reactive distillation, which likewise provide alkoxides, in particular alkali metal alkoxides, employable in the process according to the invention as catalyst K, are described in WO 2021/122702 A1 , DE 27 26 491 A1 , DE 1 254 612 B.

The alkoxides employable as catalyst K according to the invention may also be produced electrochemically as described for example in EP 3 885 470 A1 , EP 3 885 471 A1 , EP 4 043 616 A1 , EP 4 112 778 A1 , WO 2023/274796 A1 , WO 2023/274794 A1 .

The amount of the catalyst K used in step (b) may be selected by a person skilled in the art according to their knowledge in the art. The molar amount of all catalysts K employed in step (b) based on the molar amount of all glycol compounds G employed in step (b) is in particular in the range from 0.01 % to 10%, preferably in the range from 0.1 % to 5%, more preferably in the range from 1 % to 4%, yet more preferably in the range from 2.5% to 3.5%. The catalyst K is preferably employed in the form of a solid, for example in the form of a powder or granulate.

4.3 Reaction conditions in step (b)

The reaction according to step (b) of the process according to the invention is performed in particular until the weight of all polymers Pi in the mixture MG2 withdrawn at the product outlet Ex in step (c) has fallen by at least 10% by weight, preferably by at least 20% by weight, more preferably by at least 30% by weight, more preferably by at least 40% by weight, more preferably by at least 50% by weight, yet more preferably by at least 60% by weight, yet more preferably by at least 70% by weight, yet more preferably by at least 80% by weight, yet more preferably by at least 90% by weight, most preferably by at least 98% by weight, in each case based on the weight of all polymers Pi in the suspension Si provided in step (a).

It is preferable when the water content in the mixture Si during the reaction according to step (b) and in the mixture MG2 obtained after termination of step (b) is as low as possible so that in the reaction according to step (b) of the glycol compound G with the polymer Pi the proportion of solvolytic transesterification is as high as possible and the proportion of hydrolytic ester cleavage is as low as possible. These two different reactions are shown in the following scheme 1 .

As is apparent from scheme 1 the polymer Pi [shown in the middle via a segment from structural formula (I’)] upon reaction with G undergoes solvolytic transesterification to afford two cleavage products P2 (bottom half of scheme 1). This transesterification optionally proceeds via an intermediate esterification via the catalyst K. The use of an alkali metal methoxide for example results in the intermediate formation of the methyl ester of the terephthalic acid radical which is then transesterified by the glycol compound G to afford the ester of the glycol compound G. This catalytic mechanism is not taken into account in scheme 1 .

Scheme 1

The carboxylic acid groups of the termini of the two obtained cleavage products are esterified with

G (last line of scheme 1 , cleavage product P₂ left-hand side) or with the alkylene glycol unit present in Pi (last line of scheme 1 , cleavage product P₂ right-hand side). If the cleavage products P₂ are to be repolymerized to afford a polymer Pi these ester groups allow easier conversion into the polymer Pi, thus making them advantageous cleavage products P₂. In the glycolysis of PET with ethylene glycol the desired diester bis(2-hydroxyethyl)terephthalic acid BHET is formed for example. By contrast, the presence of water in the suspension Si during the reaction according to step (b) results in hydrolytic cleavage of the polymer Pi and in the formation of disadvantageous cleavage products P2.

This is shown in the top half of scheme 1 . This results in two cleavage products P2, one of which bears a free, i.e. unesterified, carboxylic acid group at its terminus (first line of scheme 1 , cleavage product P2 left-hand side). The conversion of such cleavage products P2 to new polymers Pi is costly and inconvenient and they are therefore disadvantageous. The hydrolysis of PET forms, for example, TS as the main product and also the monoester 2-hydroxyethylterephthalic acid MHET.

It is therefore advantageous to keep the water content in the mixture Si as low as possible during the reaction according to step (b).

In a preferred embodiment of the present invention the water content in the suspension Si during the reaction according to step (b) is therefore < 10% by weight, more preferably < 5% by weight, yet more preferably < 1% by weight, yet more preferably < 0.1% by weight, most preferably < 0.01% by weight, in each case based on the total weight of the suspension Si.

The proportion of the at least one glycol compound G added to the suspension Si in the barrel G2 in step (b) is not limited further. It is advantageous when in step (b) the polymer Pi is cleaved into the highest possible proportion of cleavage products P2. This is advantageously controlled via the amount of at least one glycol compound G added to the suspension Si in step (b).

In a preferred embodiment of the process according to the invention the molar amount of all glycol compounds G introduced into the barrel G2 in step (b) is > 0.01 molar equivalents and is more preferably in the range from 0.1 to 50 molar equivalents, more preferably in the range from 0.3 to 40 molar equivalents, more preferably in the range from 0.5 to 20 molar equivalents, yet more preferably in the range from 1 .0 to 15 molar equivalents, yet more preferably in the range from 2.0 to 10 molar equivalents, yet more preferably in the range from 3.0 to 5.0 molar equivalents, in each case based on the molar amount of all repeating units of structural formula (I) comprised by the polymers Pi in the suspension Si provided in step (a).

The process according to the invention is preferably performed solvolytically to minimize the proportion of undesired products (such as TS or MHET in the case of hydrolysis of PET) in the reaction product as far as possible and to maximize the proportion of desired products (such as BHET in the case of solvolysis of PET with ethylene glycol) in the reaction product. It is therefore preferable when the water content in the glycol compounds G added in step (b) based on the total weight of all glycol compounds G added in step (b) is < 10% by weight, more preferably < 5% by weight, yet more preferably < 1% by weight, yet more preferably < 0.1% by weight, most preferably < 0.01% by weight.

The polyolefin PO is inert with respect to the reaction conditions according to step (b) in the suspension Si, i.e. it substantially does not undergo reaction with the glycol compound G.

"Tb" is to be understood as meaning the temperature during the reaction according to step (b).

The reaction in step (b) of the process according to the invention is in particular performed at a temperature Tb above the melting temperature TRO of the polyolefin PO. The polyolefin PO is thus present as a melt in step (b), and already in step (a), and the reaction according to step (b) may advantageously be performed in said melt.

The temperature Tb may also be selected so that it is below or above the melting temperature TRI of the at least one polymer Pi during step (b). It is preferable when in step (b) the temperature Tb is below the melting temperature TRI of the at least one polymer Pi. The at least one polymer Pi is then present in particle form during step (b).

The reaction in step (b) of the process according to the invention is thus preferably performed at a temperature Tb above the melting temperature TRO of the polyolefin PO and below the melting temperature TRI of the at least one polymer Pi.

When the at least one polymer Pi is selected from PBT, PET, preferably when Pi = PBT, the temperature Tb is preferably in a range from 165°C to 220°C, more preferably in the range from 170°C to 215°C, yet more preferably in the range from 180°C to 210°C, most preferably in the range from 190°C to 200°C. This is advantageous especially when the polyolefin PO is selected from polyethylene ("PE"; T_P0: 135°C), polypropylene ("PP"; T_P0: 160°C), polyisobutylene ("PIB"; TRO: 54 - 56°C), polybutylene ("PB"; TRO: 135°C), more preferably when the polyolefin PO is selected from PE, PP.

When Pi = PET, the temperature Tb is preferably in a range from 165°C to 255°C, more preferably in the range from 170°C to 240°C, yet more preferably in the range from 180°C to 210°C, most preferably in the range from 190°C to 200°C. This is advantageous especially when the polyolefin PO is selected from PE, PP, PIB, PB, more preferably when the polyolefin PO is selected from PE, PP.

When Pi = PET and PO = PE the temperature Tb is preferably in a range from 140°C to 255°C, more preferably in the range from 150°C to 240°C, yet more preferably in the range from 165°C to 230°C, yet more preferably in the range from 180°C to 210°C, most preferably in the range from 190°C to 200°C. 4.4 Cleavage product P2

In step (b) of the process according to the invention at least a portion of the polymers Pi comprised by the suspension Si are reacted with the at least one glycol compound G and the at least one catalyst K to afford at least one cleavage product P2 in the barrel G2. Step (b) accordingly affords a mixture MG2 comprising at least one cleavage product P2.

The cleavage product P2 has the structural formula (II):

a" is an integer for which 2 < a" < 6, in particular a" = 2 or 4, preferably a" = 2. b" is an integer for which 2 < b" < 6, in particular b" = 2 or 4, preferably b" = 2. c" is an integer for which 0 < c" < 10, in particular c" = 0 or 1 , preferably c" = 0. n2 is an integer for which 1 < n2 s 48.

Structural formula (II) may also be expressed as “R^ll1-(W2)n2-R¹¹²”. W2 thus conforms to the structure comprised in the parentheses indexed with “n2” in structural formula (II):

w₂

The repeating units W2 interlinked within the cleavage product P2 for 2 < n2 s 48 may be identical or different within the cleavage product P2. This has the result for example that a molecule P2 may comprise groups W2 that are identical or different (i.e. have different values of a", b" and/or c" for example).

R¹¹¹ is selected from the group consisting of -H, -(CH2)a»-[O-(CH2)b»]c»-OH . a« is an integer for which 2 < a» < 6, in particular a» = 2 or 4, preferably a« = 2. b« is an integer for which 2 < b» < 6, in particular b» = 2 or 4, preferably b« = 2. c« is an integer for which 0 < c» < 10, in particular c» = 0 or 1 , preferably c« = 0 R"² is selected from the group consisting of -H, -OH, a radical of structural formula (IV), preferably from the group consisting of -OH, a radical of structural formula (IV), wherein structural formula (IV) is as follows:

The cleavage products P2 of structural formula (II), wherein a" = 2; c" = 0; a» = 2; c» = 0; 2 < n2 s 48; are according to the invention also referred to as “BHET oligomers” or “oligomers of BHET”.

The amount of cleavage product P2 and of polymer Pi in a particular mixture, in particular in the suspension Si or the mixture MG2, is determinable by methods of measurement known to those skilled in the art. According to the invention the molecular weight distributions of the polymers Pi and the cleavage products P2 (and thus the average degree of polymerization p) are determined by gel permeation chromatography ("GPC") according to method 1 (see examples section).

The content of compounds (III) in a particular mixture, in particular in the suspension Si orthe mixture MG2, can be determined via methods of measurement known to those skilled in the art, preferably via nuclear magnetic resonance ("NMR") or chromatography.

Accordingly a mixture MG2 comprising at least one cleavage product P2 is obtained after termination of step (b).

In a further preferred embodiment the proportion of the molar amount of all cleavage products P2 which are comprised by the mixture MG2 at the product outlet Ex and comprise not more than 20 repeating units of structural formula W2 based on the molar amount of all cleavage products P2 comprised by the mixture MG2 is at least 25%, preferably at least 40%, more preferably at least 50%, yet more preferably at least 70%, yet more preferably at least 85%.

In another preferred embodiment the proportion of the molar amount of all compounds of structural formula (III) comprised by the mixture MG2 at the product outlet Ex based on the molar amount of all cleavage products P2 comprised by the mixture MG2 at the product outlet Ex is at least 10%, more preferably at least 25%, yet more preferably at least 30%, yet more preferably at least 50%, wherein structural formula (III) is as follows:

In structural formula (III) R¹ and R² are independently of one another selected from the group consisting of -H, -(CH2)p-[O-(CH2)q]r-OH, wherein preferably at least one, yet more preferably both, of the radicals R¹ and R² are independently of one another a radical of structural formula -(CH2)p- [O-(CH₂)q]r-OH.

It is yet more preferable when the radicals R¹ and R² are each the same radical of structural formula -(CH2)_P-[O(CH₂)q]r-OH. p is an integer for which 2 < p < 6, in particular p = 2 or 4, preferably p = 2. q is an integer for which 2 < q < 6, in particular q = 2 or 4, preferably q = 2. r is an integer for which 0 < r < 10, in particular r = 0 or 1 , preferably r = 0.

5. Step (c)

The reaction in step (b) affords a mixture MG2 comprising at least one cleavage product P2. This mixture MG2 is transported to product outlet Ex in step (c). The mixture MG2 is withdrawn at the product outlet Ex.

Suitable product outlets Ex include any opening in the extruder E from which the mixture MG2 may be withdrawn. This product outlet Ex is typically located at the end of the extruder E. In the embodiments where the extruder E comprises only the two barrels G1 and G2 the product outlet Ex typically follows the barrel G2 so that the mixture is obtained directly after passing through the barrel G2. In the embodiments where the extruder E comprises a further barrel G3 in addition to the two barrels G1 and G2 the mixture MG2 is typically withdrawn after passing through the barrel G3.

The reaction in step (b) in the process according to the invention is advantageously performed until the cleavage products P2 make up the majority of the mixture MG2 withdrawn at the product outlet Ex. In a preferred embodiment of the present invention the proportion of all cleavage products P2 in the mixture MG2 withdrawn at the product outlet Ex is at least 50% by weight, more preferably at least 60% by weight, yet more preferably at least 70% by weight, yet more preferably at least 80% by weight, yet more preferably at least 90% by weight, in each case based on the total weight of the mixture MG2 withdrawn at the product outlet Ex.

The constituents of the mixture MG2 withdrawn at the product outlet Ex that are distinct from the cleavage products P2 are in particular selected from glycol compounds G, unconverted polymers Pi, preferably glycol compounds G.

In a further preferred embodiment the ratio of the weight (in grams) of all cleavage products P2 in the mixture MG2 withdrawn at the product outlet Ex to the weight (in grams) of all polymers Pi in the mixture MG2 withdrawn at the product outlet Ex is > 1 : 1 , more preferably > 2 : 1 , yet more preferably > 3: 1 , yet more preferably > 4: 1 , yet more preferably > 10: 1 , yet more preferably > 30: 1 , yet more preferably > 100: 1 , yet more preferably > 1000: 1 .

In an optional embodiment of the process according to the invention the extruder E comprises another further barrel G3 through which the mixture MG2 passes during transport from the barrel G2 to the product outlet Ex. This embodiment is advantageous if the reaction is not sufficiently advanced in barrel G2 and is completed before the product outlet Ex. For example, a postreaction may then be carried out in barrel G3, optionally at a temperature elevated or reduced relative to the temperature in G2, or the mixture MG2 may be allowed to cool in barrel G3.

The process according to the invention is characterized in that the PET to be subjected to the depolymerization is employed as a suspension Si in step (a) with polyolefins as the continuous phase P_Kon.

It has been found that, surprisingly, this minimizes pressure spikes and inhomogeneous process modes.

A contributing factor to this effect is that in step (a) the suspension Si is provided in barrel G1 and the glycol compound G is introduced only in barrel G2.

In a preferred embodiment the ratio of the volume of the suspension Si in the extruder E upstream of the at least one feed ZG of the at least one glycol compound G into the barrel G2 to the sum of the volumes of the suspension Si and the mixture MG2 from the at least one feed ZG of the at least one glycol compound G into the barrel G2 to the product outlet Ex is in the range from 1 : 99 to 99 : 1 , more preferably in the range from 1 : 9 to 9 : 1 , yet more preferably in the range from 1 : 4 to 4 : 1 , yet more preferably in the range from 2 : 3 to 3 : 2, yet more preferably 1 : 1.

The corresponding volumes, i.e.

- "volume of the suspension Si in the extruder E upstream of the at least one feed ZG of the at least one glycol compound G into the barrel G2" (“u_Up” for short); and

- "the sum of the volumes of the suspension Si and the mixture MG2 from the at least one feed ZG of the at least one glycol compound G into the barrel G2 to the product outlet Ex" (“Udown” for short), are determinable according to the invention by the following test:

1 . The extruder E is oriented such that the product outlet Ex occupies the lowest position. 2. The product outlet Ex and all feeds and outputs of the extruder E between the product outlet Ex and the uppermost feed, used in the process according to the invention as feed ZG, are watertightly blocked.

3. The extruder E is filled with water until it overflows at the unblocked feed ZG. The volume of water in the extruder E is then determined. This volume is Udown.

4. Now the product outlet Ex and all feeds and outputs of the extruder E between product outlet Ex and the uppermost feed Zo are watertightly blocked.

If in the process according to the invention Pi and the polyolefin PO are added to Gi as mixture Mx, Zo is the uppermost feed of this mixture Mx.

If in the process according to the invention Pi is added to Gi via at least one feed ZRI and the polyolefin PO is added to Gi separately therefrom via at least one feed ZRK, ZO is the uppermost feed of all feeds ZRI , ZRK.

5. The extruder E is filled with water until it overflows at the unblocked feed Zo. The volume of water in the extruder E is then determined. This volume is u_Up + Udown. The difference between this value and Udown gives u_Up.

The following examples are intended to illustrate the invention.

Examples

Comminuted PET flakes are metered gravimetrically and at 70°C drawn into a barrel Go (process space) of an extruder having a plurality of barrels (i.e. sections whose wall temperature can be separately adjusted).

The PET flakes are transported from the barrel Go into a barrel Gi in which the temperature has been raised to 265°C, thus melting the metered PET flakes. From barrel Gi the PET melt is transported into a barrel G2 where a 4% by weight solution of sodium ethylene glycolate in ethylene glycol is injected. The mass flow ratio of sodium ethylene glycolate solution to PET is 0.5. The barrel temperature directly downstream of the injection point is likewise 265°C and is reduced to 130°C towards the extruder outlet. A mixture comprising the main components BHET, BHET oligomers (corresponds to polymers P2 for which n2 = 2 to 48) and ethylene glycol is discharged at the outlet of the extruder. A pulsing discharge of ethylene glycol vapour is observed at irregular intervals. Comparative example 2

In the extruder from comparative example 1 polyethylene granulate (PE) is metered gravimetrically at the extruder inlet in addition to PET flakes. The proportion of PE based on the total polymer stream is 20% by weight. The temperature profile and the metered addition of sodium ethylene glycolate solution in ethylene glycol are realized as in comparative example 1 . The mass flow ratio of sodium ethylene glycolate solution to PET is 0.5. A mixture comprising the main components BHET, BHET oligomers, PE agglomerates and ethylene glycol is discharged at the outlet of the extruder. A pulsing discharge of ethylene glycol vapour is observed at irregular intervals.

Comparative example 3

Comminuted PET flakes are metered gravimetrically and at 70°C drawn into the barrel Go (process space) of the extruder used in comparative example 1.

The PET flakes are transported from the barrel Go into a barrel Gi in which the temperature has been raised to 195°C. From there, the PET flakes are transported to the extruder outlet at a barrel temperature of 195°C without addition of ethylene glycol or sodium ethylene glycolate.

Although the barrel temperature of the extruder does not exceed 195°C and is thus below the melting temperature of PET the PET flakes are heated and melted by friction, with the result that they are discharged from the extruder as agglomerates.

Comparative example 4

Comparative example 4 is performed in the same way as comparative example 3 but polyethylene granulate (PE) is metered gravimetrically in addition to PET flakes. The proportion of PE based on the total polymer stream is 20% by weight. A suspension of unmelted PET flakes in a PE melt is discharged at the extruder outlet.

Inventive example

The inventive example is performed according to the arrangement in comparative example 2. However, in contrast to comparative example 2 the barrel temperature in barrel Gi is not set to 265°C, but rather to 195°C, i.e. below the melting temperature of the PET and above the melting temperature of the PE. This forms a suspension of PET flakes in the PE melt. This suspension is transported into the barrel G2 and a 4% by weight solution of sodium ethylene glycolate in ethylene glycol is injected. The mass flow ratio of sodium ethylene glycolate solution to PET is 0.5. The barrel temperature directly downstream of the injection site is likewise 195°C, and is lowered to 130°C toward the extruder exit. A mixture comprising the main components BHET, BHET oligomers, PE agglomerates and ethylene glycol is discharged at the outlet of the extruder. A pulsing discharge of ethylene glycol vapour is not observed.

Result

The use of a suspension of PET in PE at the extruder inlet makes it possible to reduce the process temperature, thus allowing stable, efficient depolymerization of the PET. The pulsing that is questionable from a safety standpoint and occurs in conventional processes is absent. An efficient, safe process for depolymerization of polyalkylene terephthalates, in particular PET and PBT, is thus possible.

Analysis

According to the invention the molecular weight distributions of the polymers Pi and the cleavage products P2 (and hence the average degree of polymerization p in a given mixture) are determined by gel permeation chromatography ("GPC") as per the following method 1. Method 1 is based on the methodology on page 356 of the article M.R. Milana, M. Denaro, L. Arrivabene, A. Maggio, L. Gramiccioni, Food Additives and Contaminants, 1998, 15, 355 - 361.

Method 1

1 . A sample of the mixture to be tested is diluted in a weight ratio of 1 : 333 in 1 ,1 ,1 ,3,3,3-hexafluoro- 2-propanol ("HFIP") and dissolved at room temperature for 24 hours.

2. The solution is filtered through a 1 pm disposable polytetrafluoroethylene filter and injected with an autosampler for analysis.

3. The following system for size exclusion chromatography (“GPC") was used:

Eluent: HFIP/ 0.05 M KTFAc (= potassium trifluoroacetate)

Precolumn: PSS PFG, 7 pm, guard, ID 8.00mm x 50.00mm

Columns: PSS PFG, 7 pm, 100A, ID 8.00mm x 300.00mm

PSS PFG, 7 pm, 100A, ID 8.00mm x 300.00mm

PSS PFG, 7 pm, 300A, ID 8.00mm x 300.00mm

Pump: PSS-SECcurity 1260 HPLC pump

Flow rate: 1 .0 ml/min

Injection system: PSS-SECcurity 1260 Autosampler

Injection volume: 50 pl

Sample concentration: 3.0 g/L Temperature: 30°C

Detectors: SECcurity² differential refractometer detector (Rl)

Evaluation: PSS - WinGPC UniChrom Version 8.4

4. Calibration is effected by means of a PMMA standard (PMMA = polymethylmethacrylate) in the separation region of the column combination. The molar mass averages and the distribution thereof, which give the average degree of polymerization p in a given mixture, are calculated with computer assistance and are based on PMMA calibration by the strip method.

Claims

1. Process for depolymerization of at least one polymer Pi in an extruder E comprising a product outlet Ex, two barrels G1, G2 and optionally a further barrel G3, wherein the at least one polymer Pi comprises m interlinked repeating units of the following structural formula (I):

wherein a is an integer for which 2 < a < 6, wherein b is an integer for which 2 < b < 6, wherein c is an integer for which 0 < c < 10, wherein m is an integer > 50, wherein the m interlinked repeating units of structural formula (I) comprised by the polymer Pi are identical or different, and wherein the m interlinked repeating units of structural formula (I) are interlinked within the polymer Pi in such a way that the bond of the one repeating unit of structural formula (I) labelled "(i)" is linked to the bond of the adjacent repeating unit of structural formula (I) labelled "(ii)", comprising the following steps:

(a) a suspension Si comprising a continuous phase PKon of at least one liquid polyolefin PO and particles Pp_ar of the at least one polymer Pi suspended in PKon is provided in the barrel G1 and is transported from the barrel G1 into the barrel G2;

(b) at least one glycol compound G having structural formula (V): HO-(CH2)d-[O-(CH2)e]f-OH, wherein d is an integer for which 2 < d < 6, wherein e is an integer for which 2 < e < 6, wherein f is an integer for which 0 < f < 10, is introduced into the barrel G2 via at least one feed ZG, and at least one catalyst K selected from the group consisting of MA ethylene glycolate, ROMA, wherein MA is an alkali metal and R is an alkyl radical having 1 to 6 carbon atoms, mixed with or separate from the at least one glycol compound G is introduced into the barrel G2, and in the barrel G2 the at least one glycol compound G and the at least one catalyst K are mixed with the suspension Si and the at least one glycol compound G is at least partially reacted with the at least one polymer Pi in the suspension Si to afford a mixture MG2 comprising at least one cleavage product P2, wherein the cleavage product P2 has the structural formula (II):

wherein a" is an integer for which 2 < a" < 6, wherein b" is an integer for which 2 < b" < 6, wherein c" is an integer for which 0 < c" < 10, wherein n2 is an integer for which 1 < n2 s 48, wherein the units W2 interlinked within the cleavage product P2 for 2 < n2 s 48, wherein each unit W2 conforms to the structure comprised in the parentheses indexed with “n2” in structural formula (II), are identical or different within the cleavage product P2, wherein R¹¹¹ is selected from the group consisting of -H, -(CH2)a»-[O-(CH2)b»]c»-OH , wherein a« is an integer for which 2 < a» < 6, wherein b« is an integer for which 2 < b» < 6, wherein c« is an integer for which 0 < c» < 10, wherein R"² is selected from the group consisting of -H, -OH, a radical of structural formula (IV) where:

(c) the mixture MG2 is transported to the product outlet Ex, wherein said mixture optionally passes through a further barrel G3, and is withdrawn at the product outlet Ex.

2. Process according to Claim 1 , wherein the water content in the suspension Si during the reaction according to step (b) is < 10% by weight based on the total weight of the suspension Si.

3. Process according to Claim 1 or 2, wherein the ratio of the volume of the suspension Si in the extruder E upstream of the at least one feed ZG of the at least one glycol compound G into the barrel G2 to the sum of the volumes of the suspension Si and the mixture MG2 from the at least one feed ZG of the at least one glycol compound G into the barrel G2 to the product outlet Ex is in the range from 1 : 99 to 99 : 1 .

4. Process according to any of Claims 1 to 3, wherein the proportion of all cleavage products P2 in the mixture MG2 withdrawn at the product outlet Ex is at least 50% by weight based on the total weight of the mixture MG2 withdrawn at the product outlet Ex.

5. Process according to any of Claims 1 to 4, wherein the ratio of the weight of all polymers Pi comprised by the suspension Si provided in step (a) to the weight of all polyolefins PO comprised by the suspension Si provided in step (a) is in the range from 99 : 1 to 1 : 99.

6. Process according to any of Claims 1 to 5, wherein the catalyst K is introduced into the barrel G2 separately from the at least one glycol compound G in step (b).

7. Process according to any of Claims 1 to 5, wherein the catalyst K is introduced into the barrel G2 mixed with the at least one glycol compound G in step (b).

8. Process according to any of Claims 1 to 7, wherein the molar amount of all glycol compounds G introduced into the barrel G2 in step (b) is > 0.01 molar equivalents based on the molar amount of all repeating units of structural formula (I) comprised by the polymers Pi in the suspension Si provided in step (a).

9. Process according to any one of Claims 1 to 8, wherein the molar amount of all catalysts K employed in step (b), based on the molar amount of all glycol compounds G employed in step (b), is in the range from 0.01% to 10%.

10. Process according to any of Claims 1 to 9, wherein the ratio of the weight of all cleavage products P2 in the mixture MG2 withdrawn at the product outlet Ex to the weight of all polymers Pi in the mixture MG2 withdrawn at the product outlet Ex is > 1 : 1 .

11. Process according to any of Claims 1 to 10, wherein the proportion of the molar amount of all compounds of structural formula (III) comprised by the mixture MG2 at the product outlet Ex based on the molar amount of all cleavage products P2 comprised by the mixture MG2 at the product outlet Ex is at least 10%, wherein structural formula (III) is as follows:

wherein R¹ and R² are independently of one another selected from the group consisting of -H, -

(CH2)p-[O(CH₂)q]r-OH , wherein p is an integer for which 2 < p < 6, wherein q is an integer for which 2 < q < 6, wherein r is an integer for which 0 < r < 10.

12. Process according to any of Claims 1 to 11 , wherein MA is selected from the group consisting of lithium, potassium, sodium.

13. Process according to any of Claims 1 to 12, wherein the catalyst K is selected from the group consisting of sodium methoxide, potassium methoxide, sodium ethoxide, potassium ethoxide.

14. Process according to any of Claims 1 to 13, wherein the at least one polymer Pi = polyethylene terephthalate PET.

15. Process according to any of Claims 1 to 14, wherein the polyolefin PO is selected from polyethylene PE, polypropylene PP.