WO2024004533A1 - Structure de fibres pour matériau composite renforcé de fibres - Google Patents
Structure de fibres pour matériau composite renforcé de fibres Download PDFInfo
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- WO2024004533A1 WO2024004533A1 PCT/JP2023/020778 JP2023020778W WO2024004533A1 WO 2024004533 A1 WO2024004533 A1 WO 2024004533A1 JP 2023020778 W JP2023020778 W JP 2023020778W WO 2024004533 A1 WO2024004533 A1 WO 2024004533A1
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- Prior art keywords
- weft
- warp
- layer
- fiber
- layers
- Prior art date
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- 239000000835 fiber Substances 0.000 title claims abstract description 42
- 239000003733 fiber-reinforced composite Substances 0.000 title claims description 18
- 239000000463 material Substances 0.000 title claims description 18
- 238000003475 lamination Methods 0.000 claims description 40
- 239000012783 reinforcing fiber Substances 0.000 claims description 12
- 239000011159 matrix material Substances 0.000 description 5
- 229920000049 Carbon (fiber) Polymers 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 4
- 239000004917 carbon fiber Substances 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- 239000013034 phenoxy resin Substances 0.000 description 4
- 229920006287 phenoxy resin Polymers 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical group C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- -1 polybutylene terephthalate Polymers 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D11/00—Double or multi-ply fabrics not otherwise provided for
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D5/00—Selvedges
Definitions
- the present disclosure relates to a fiber structure for fiber reinforced composite materials.
- Patent Document 1 discloses a fiber structure used in a fiber reinforced composite material.
- the fiber structure has a warp layer and a weft layer.
- the warp layer includes a plurality of warps extending in a first direction, and the plurality of warps are arranged in a second direction perpendicular to the first direction.
- the weft layer includes a plurality of wefts that are reinforcing fiber yarns extending in the second direction, and the plurality of wefts are arranged in the first direction.
- the fiber structure of Patent Document 1 has a laminate in which warp layers and weft layers are laminated in a lamination direction perpendicular to both the first direction and the second direction.
- the laminate has both end portions in the second direction and a general portion. Both ends are constituted by a plurality of weft layers arranged in the lamination direction.
- the general portion is located between both ends in the second direction.
- the general portion is provided with binding threads that connect the warp layer and the weft layer to each other by being engaged with the weft threads.
- a fiber structure for a fiber-reinforced composite material including a laminate and a selvage thread is provided.
- the laminate includes at least one warp layer and at least two weft layers.
- the warp layer has a plurality of warps extending in a first direction, and the warps are arranged in a second direction perpendicular to the first direction.
- the weft layer has a plurality of wefts that are reinforcing fiber yarns extending in the second direction, and the wefts are arranged in the first direction.
- the warp layer and the weft layer are laminated in a lamination direction perpendicular to both the first direction and the second direction.
- the laminate has end portions located at both ends in the second direction and constituted by a plurality of the weft layers, and a general portion located between the end portions in the second direction.
- the end portion of the selvage yarn is engaged with the weft of the weft layer located at at least one end in the lamination direction.
- At least some of the warp yarns are binding yarns that connect the warp layer and the weft layer by being engaged with the weft yarns in the general portion.
- the selvage yarn is a continuous yarn, and the weft yarns of the weft layers located at both ends in the lamination direction are spun yarns.
- FIG. 1 is a perspective view schematically showing a fiber structure in a first embodiment.
- FIG. 2 is a plan view schematically showing the fiber structure of FIG. 1.
- FIG. It is a perspective view which shows typically the fiber structure in 2nd Embodiment.
- 4 is a cross-sectional view schematically showing the fiber structure of FIG. 3.
- FIG. 1 is a perspective view schematically showing a fiber structure in a first embodiment.
- FIG. 2 is a plan view schematically showing the fiber structure of FIG. 1.
- FIG. 1 is a perspective view schematically showing a fiber structure in a first embodiment.
- FIG. 2 is a plan view schematically showing the fiber structure of FIG. 1.
- the fiber structure for fiber reinforced composite material is a fiber structure used for fiber reinforced composite material.
- a fiber-reinforced composite material is formed by combining a fiber structure into a matrix (not shown).
- the fiber structure is the reinforcing base material of the fiber reinforced composite material.
- the matrix is, for example, a thermosetting epoxy resin.
- fibrous structure for fiber-reinforced composite material will be simply referred to as "fibrous structure.”
- the fiber structure 10 includes a laminate 20 and a selvage thread 40.
- the laminate 20 has a warp layer 21 and a weft layer 22.
- the fiber structure 10 of this embodiment has three warp layers 21 and three weft layers 22.
- the laminate 20 is formed by laminating a warp layer 21 and a weft layer 22.
- the direction in which the warp layer 21 and the weft layer 22 are laminated is referred to as a lamination direction Z.
- the stacking direction Z is a direction perpendicular to both a first direction X and a second direction Y, which will be described later.
- the warp layer 21 has a plurality of warps 23.
- the warp threads 23 extend in the first direction X.
- the plurality of warps 23 are arranged in a second direction Y, which is a direction perpendicular to the first direction X. That is, the warp layer 21 is formed by a plurality of warps 23 extending in the first direction X being arranged in the second direction Y.
- the first warp layer 21a is formed by arranging a plurality of first warps 23a, which are warps 23 extending in the first direction X, in the second direction Y.
- the second warp layer 21b is formed by arranging a plurality of second warps 23b, which are warps 23 extending in the first direction X, in the second direction Y.
- the first warp threads 23a and the second warp threads 23b are arranged alternately in the second direction Y.
- the warps 23 located at both ends in the second direction Y are first warps 23a.
- the first warp 23a is a reinforced fiber yarn.
- the reinforcing fiber of this embodiment is carbon fiber.
- the second warp threads 23b are threads made of phenoxy resin.
- the first warp 23a and the second warp 23b are continuous yarns each formed by bundling continuous fibers.
- the second warp 23b is thinner than the first warp 23a.
- the first warp threads 23a extend linearly in the first direction X.
- the second warp threads 23b extend in the first direction X while meandering in the stacking direction Z. The detailed structure of the second warp 23b will be described later.
- the weft layer 22 has a plurality of wefts 24.
- the weft 24 extends linearly along the second direction Y.
- the plurality of wefts 24 are arranged in the first direction X. That is, the weft layer 22 is formed by arranging a plurality of wefts 24 extending in the second direction Y in the first direction X. Both ends of the weft layer 22 in the second direction Y protrude outward from the warps 23 located at both ends in the second direction Y.
- the weft yarn 24 is a reinforced fiber yarn.
- the reinforcing fiber of this embodiment is carbon fiber.
- the laminate 20 has two end portions 20a and a general portion 20b.
- the end portions 20a are located at both ends of the laminate 20 in the second direction Y. Specifically, the two ends 20a are located on the outside of the warp threads 23 located at both ends in the second direction Y.
- the end portion 20a is constituted by a plurality of weft layers 22 arranged in the lamination direction Z. Specifically, the two end portions 20a are formed by laminating both end portions of the weft layer 22 in the second direction Y in the lamination direction Z.
- the wefts 24 of the weft layer 22 located at both ends of the stacking direction Z are spun yarns formed by bundling discontinuous fibers.
- the wefts 24 of the weft layers 22 other than the weft layers 22 located at both ends in the lamination direction Z are continuous yarns.
- the weft layers 22 other than the weft layers 22 located at both ends in the lamination direction Z refer to one weft layer 22 located between the weft layers 22 located at both ends in the lamination direction Z. It is.
- the general portion 20b is located between the two end portions 20a in the second direction Y.
- the general portion 20b is composed of a plurality of warp layers 21 and a plurality of weft layers 22 arranged in the lamination direction Z.
- the first warp layer 21a and the weft layer 22 are alternately stacked in the stacking direction Z.
- the first warp layer 21a is located between the weft layers 22 in the lamination direction Z.
- the second warp layer 21b is stacked on the weft layer 22 at both ends in the stacking direction Z.
- the second warp 23b includes a plurality of first warp engaging portions 31, a plurality of second warp engaging portions 32, and a plurality of warp connecting portions 33.
- the first warp engaging portion 31 is engaged with the weft 24 of the weft layer 22 located at the first end in the stacking direction Z.
- the first warp engaging portion 31 is formed by folding back the second warp 23b so as to pass outside the weft 24 of the weft layer 22 located at the first end in the stacking direction Z.
- the first warp engaging portion 31 is stacked on the weft 24 of the weft layer 22 located at the first end in the stacking direction Z.
- the first warp engaging portion 31 is engaged with two wefts 24 of the weft layer 22 located at the first end in the stacking direction Z.
- the second warp engaging portion 32 is engaged with the weft 24 of the weft layer 22 located at the second end opposite to the first end in the stacking direction Z. However, the second warp engaging portion 32 is engaged with the weft 24 adjacent in the first direction X to the weft 24 engaged with the first warp engaging portion 31 .
- the second warp engaging portion 32 is formed by folding back the second warp 23b so as to pass outside the weft 24 of the weft layer 22 located at the second end in the stacking direction Z.
- the second warp engaging portion 32 is stacked on the weft 24 of the weft layer 22 located at the second end in the stacking direction Z. In this embodiment, the second warp engaging portion 32 is engaged with two wefts 24 of the weft layer 22 located at the second end in the stacking direction Z.
- the warp connecting portion 33 connects the first warp engaging portion 31 and the second warp engaging portion 32 to each other.
- the warp connection portion 33 extends along the lamination direction Z between the weft 24 engaged with the first warp engagement portion 31 and the weft 24 engaged with the second warp engagement portion 32.
- the first warp engaging portion 31 and the second warp engaging portion 32 are alternately and repeatedly provided via the warp connecting portion 33.
- the second warp 23b is alternately engaged with the weft 24 of the weft layer 22 located at the first end in the stacking direction Z and the weft 24 of the weft layer 22 located at the second end in the stacking direction Z.
- the second warps 23b include two wefts 24 in each weft layer 22 located at the first end in the stacking direction Z, and two wefts 24 in each weft layer 22 located at the second end in the stacking direction Z.
- the weft threads 24 are engaged with each other alternately.
- the two second warps 23b that are adjacent to each other via the first warp 23a in the second direction Y are engaged with the wefts 24 of the weft layers 22 located at both ends of the weft layer 22 through different routes.
- the first warp engaging portion 31 of one second warp 23b and the second warp engaging portion 32 of the other second warp 23b are lined up in the second direction Y.
- the second warp engaging portion 32 of one second warp 23b and the first warp engaging portion 31 of the other second warp 23b are lined up in the second direction Y.
- the first warp engaging portion 31 of one second warp 23b and the first warp engaging portion 31 of the other second warp 23b are shifted from each other in the first direction X.
- the second warp engaging portion 32 of one second warp 23b and the second warp engaging portion 32 of the other second warp 23b are shifted from each other in the first direction X.
- the second warp 23b is a binding yarn that connects the warp layer 21 and the weft layer 22 by being engaged with the weft 24 of the weft layer 22 located at both ends in the lamination direction Z. Therefore, in this embodiment, some of the warp threads 23 are binding threads that connect the warp layer 21 and the weft layer 22 by being engaged with the weft threads 24 in the general portion 20b. In addition, the wefts 24 with which the second warp 23b engages in the general portion 20b are the wefts 24 of the weft layers 22 located at both ends in the lamination direction Z. Therefore, the weft 24 that the second warp 23b engages with is a spun yarn. Further, as described above, the second warp threads 23b are continuous threads. Therefore, the binding yarn that engages the weft yarn 24, which is a spun yarn, is a continuous yarn.
- ⁇ Selvage thread> Two selvage threads 40 are provided for each end 20a of the laminate 20.
- the selvage thread 40 is located outside the general portion 20b in the second direction Y.
- the selvage yarn 40 extends in the first direction X while meandering in the stacking direction Z.
- the selvage thread 40 is a thread made of phenoxy resin.
- the selvage yarn 40 is a continuous yarn.
- the selvage threads 40 are thinner than the first warp threads 23a.
- the selvage thread 40 has a plurality of first selvage thread engaging parts 41 , a plurality of second selvage thread engaging parts 42 , and a plurality of selvage thread connecting parts 43 .
- the first selvage thread engaging portion 41 is engaged with the weft 24 of the weft layer 22 located at the first end in the stacking direction Z.
- the first selvage thread engaging portion 41 is formed by folding back the selvage thread 40 so as to pass outside the weft 24 of the weft layer 22 located at the first end in the stacking direction Z.
- the first selvage thread engaging portion 41 is engaged with one weft 24 of the weft layer 22 located at the first end in the stacking direction Z.
- the second selvage thread engaging portion 42 is engaged with the weft thread 24 of the weft layer 22 located at the second end in the stacking direction Z. However, the second selvage thread engaging portion 42 is engaged with the weft 24 adjacent in the first direction X to the weft 24 engaged with the first selvage thread engaging portion 41 .
- the second selvage thread engaging portion 42 is formed by folding back the selvage thread 40 so as to pass outside the weft 24 of the weft layer 22 located at the second end in the stacking direction Z. In this embodiment, the second selvage thread engaging portion 42 is engaged with one weft 24 of the weft layer 22 located at the second end in the stacking direction Z.
- the selvage thread connecting portion 43 connects the first selvage thread engaging portion 41 and the second selvage thread engaging portion 42 to each other.
- the selvage thread connecting portion 43 extends along the lamination direction Z between the weft 24 engaged with the first selvage thread engaging portion 41 and the weft 24 engaged with the second selvage thread engaging portion 42. ing.
- the selvage thread 40 the first selvage thread engaging portion 41 and the second selvage thread engaging portion 42 are alternately and repeatedly provided via the selvage thread connecting portion 43.
- the selvage yarns 40 are alternately engaged with the wefts 24 of the weft layer 22 located at the first end in the lamination direction Z and the wefts 24 of the weft layer 22 located at the second end in the lamination direction Z.
- the selvage threads 40 include one weft 24 of the weft layer 22 located at the first end in the stacking direction Z and one weft thread 24 of the weft layer 22 located at the second end of the stacking direction Z. They are alternately engaged with the weft threads 24.
- the two selvage yarns 40 located at each end 20a are engaged with the wefts 24 of the weft layers 22 located at both ends in the lamination direction Z through different routes. Specifically, the first selvage thread engaging portion 41 of one selvage thread 40 and the second selvage thread engaging portion 42 of the other selvage thread 40 are lined up in the second direction Y. Further, the second selvage thread engaging portion 42 of one selvage thread 40 and the first selvage thread engaging portion 41 of the other selvage thread 40 are lined up in the second direction Y. The first selvage thread engaging portion 41 of one selvage thread 40 and the first selvage thread engaging portion 41 of the other selvage thread 40 are shifted from each other in the first direction X. The second selvage thread engaging portion 42 of one selvage thread 40 and the second selvage thread engaging portion 42 of the other selvage thread 40 are shifted from each other in the first direction X.
- the selvage threads 40 are engaged with the wefts 24 of the weft layers 22 located at both ends in the stacking direction Z at each end 20a of the laminate 20.
- the selvage yarn 40 is a continuous yarn.
- the wefts 24 of the weft layers 22 located at both ends in the lamination direction Z are spun yarns.
- the coefficient of friction on the surface of the spun yarn is greater than the coefficient of friction on the surface of the continuous yarn. Therefore, the selvage yarn 40 becomes difficult to slip on the weft yarns 24 of the weft layer 22 located at both ends in the lamination direction Z. Therefore, displacement of the selvage thread 40 in the second direction Y can be suppressed. As a result, fraying is less likely to occur at both ends of the fiber structure 10 in the second direction Y.
- the warp 23, which is a binding yarn that engages with the weft 24, which is a spun yarn, ie, the second warp 23b, is a continuous yarn. Therefore, the strength of the reinforced fiber composite material is improved compared to the case where the second warp yarns 23b are spun yarns.
- the selvage yarn 40 is a spun yarn and the wefts 24 of the weft layer 22 located at both ends of the lamination direction Z are continuous yarns, the selvage yarn 40 will not easily slip on the weft 24, but it will still be a continuous yarn. The second warp 23b easily slips on the weft 24.
- the selvage yarn 40 is a continuous yarn, and the weft yarns 24 of the weft layer 22 located at both ends in the lamination direction Z are spun yarns. Therefore, not only the selvage threads 40 but also the second warp threads 23b become difficult to slip on the weft threads 24. Therefore, not only the displacement of the selvage yarns 40 in the second direction Y, but also the displacement of the second warp yarns 23b in the second direction Y can be suppressed.
- the wefts 24 of the weft layers 22 located at both ends in the stacking direction Z are spun yarns, and the wefts 24 of the other weft layers 22 are continuous yarns. That is, among the plurality of weft layers 22, the wefts 24 of the weft layers 22 other than the weft layers 22 located at both ends in the stacking direction Z are continuous yarns. Therefore, the strength of the fiber reinforced composite material is improved compared to the case where the wefts 24 of the weft layers 22 other than the weft layers 22 located at both ends of the lamination direction Z are also spun yarns.
- the selvage threads 40 include one weft 24 of the weft layer 22 located at the first end in the stacking direction Z, and one weft 24 of the weft layer 22 located at the second end of the stacking direction Z. and are engaged with each other alternately.
- the selvage threads 40 include a plurality of wefts 24 of the weft layer 22 located at the first end in the stacking direction Z, and a plurality of wefts 24 of the weft layer 22 located at the second end of the stacking direction Z.
- they are less likely to shift.
- a second embodiment of the fiber structure for fiber reinforced composite material will be described below with reference to FIGS. 3 and 4.
- the second embodiment differs from the first embodiment mainly in the configuration of the warp layer 21. Description of the same configuration as in the first embodiment will be omitted.
- the laminate 20 of this embodiment is formed by stacking four warp layers 21 and six weft layers 22 in the stacking direction Z.
- the warp layer 21 of this embodiment includes a first bonded warp 23c, which is the warp 23, and a second bonded warp 23d, which is the warp 23.
- the first bonded warp 23c and the second bonded warp 23d each extend in the first direction X.
- the first bonded warps 23c and the second bonded warps 23d are arranged alternately in the second direction Y. That is, the warp layer 21 is formed by alternately arranging the first bonded warps 23c and the second bonded warps 23d extending in the first direction X in the second direction Y.
- the warps 23 located at both ends in the second direction Y are the first combined warps 23c.
- the first bonded warp 23c and the second bonded warp 23d are each fiber-reinforced yarns.
- the reinforcing fiber of this embodiment is carbon fiber.
- the first bonded warp 23c and the second bonded warp 23d are each continuous yarns.
- the first connecting warp 23c is engaged with the weft 24 of one weft layer 22. Specifically, the first connecting warp 23c alternately connects one side and the other side of the weft 24 in the stacking direction Z with respect to the weft 24 arranged in the first direction X so as to form one weft layer 22. It is engaged with the weft thread 24 by passing through.
- the first connecting warp 23c is a connecting yarn that connects the warp layer 21 and the weft layer 22 by being engaged with the weft 24 in the general portion 20b.
- the second bonded warp 23d is engaged with the wefts 24 of two weft layers 22 located on both sides in the stacking direction Z of the weft layer 22 with which the first bonded warp 23c is engaged.
- the second bonded warp 23d is connected to the outer side of the weft 24 of the weft layer 22 located on one side in the stacking direction Z with respect to the weft layer 22 with which the first bonded warp 23c is engaged. It is engaged with the weft 24 by passing alternately through the outside of the weft 24 of the weft layer 22 located on the other side in the lamination direction Z with respect to the engaged weft layer 22.
- the second binding warp 23d is a binding yarn that connects the warp layer 21 and the weft layer 22 by being engaged with the weft 24 in the general portion 20b. Therefore, in this embodiment, all the warps 23 are binding yarns that connect the warp layer 21 and the weft layer 22.
- the wefts 24 with which the warp 23 engages in the general portion 20b are the wefts 24 of the weft layers 22 located at both ends in the lamination direction Z. Therefore, a portion of the weft yarns 24 with which the warp yarns 23 engage are spun yarns. Further, as described above, the warp threads 23 are continuous threads. Therefore, the binding yarn that engages the weft yarn 24, which is a spun yarn, is a continuous yarn.
- the weft layer 22 is formed by arranging a plurality of wefts 24 extending in the second direction Y in the first direction X.
- the number of wefts 24 in the weft layers 22 located at both ends of the stacking direction Z is the number of wefts 24 in the four weft layers 22 located between the weft layers 22 located at both ends of the stacking direction Z. less than.
- They are arranged so as to overlap in the stacking direction Z.
- Reinforcing fibers are not limited to carbon fibers.
- the reinforcing fibers may be glass fibers, silicon carbide ceramic fibers, aramid fibers, ultra-high molecular weight polyethylene fibers, or the like.
- the number of weft layers 22 is not limited to three.
- the number of weft layers 22 may be changed as appropriate as long as there are two or more weft layers 22.
- the number of first warp layers 21a is not limited to two layers.
- the number of first warp layers 21a may be changed as appropriate. However, it is assumed that the first warp layer 21a is located between the weft layers 22 in the lamination direction Z. Note that two or more first warp layers 21a may be arranged between the weft layers 22 adjacent in the stacking direction Z.
- the first warp 23a does not need to be a reinforcing fiber yarn.
- the first warp threads 23a may be, for example, phenoxy resin threads or nylon threads.
- the second warp threads 23b may not be made of phenoxy.
- the second warp threads 23b may be, for example, nylon threads or reinforced fiber threads.
- the fiber structure 10 is a unidirectional fiber reinforced composite fiber structure reinforced only in the second direction Y by the weft 24, which is a reinforcing fiber. It is.
- the first warp 23a may be a spun yarn.
- the second warp 23b may be a spun yarn.
- the second warp 23b includes one weft 24 of the weft layer 22 located at the first end in the stacking direction Z and one weft thread 24 of the weft layer 22 located at the second end in the stacking direction Z.
- the weft threads 24 may be engaged with each other alternately.
- the second warp 23b is divided into three wefts 24 of each weft layer 22 located at the first end in the stacking direction Z and three wefts 24 of each weft layer 22 located at the second end of the stacking direction Z. However, they may be engaged alternately.
- two second warp threads 23b that are engaged with the weft threads 24 through different routes may be arranged between the first warp threads 23a adjacent to each other in the second direction Y.
- the number of weft layers 22 is not limited to six.
- the number of weft layers 22 may be changed as appropriate as long as there are two or more weft layers 22.
- the number of warp layers 21 is not limited to four layers.
- the number of warp layers 21 may be changed as appropriate within a range that allows the warp layers 21 and weft layers 22 to be connected by the warps 23.
- the warp yarns 23 do not need to be reinforced fiber yarns.
- the warp threads 23 may be, for example, phenoxy resin threads or nylon threads.
- the fiber structure 10 is a fiber structure for a unidirectional fiber-reinforced composite material reinforced only in the second direction Y by the weft 24, which is a reinforcing fiber yarn.
- the warp yarns 23 may be spun yarns.
- the warp threads 23 located at both ends in the second direction Y may be the second bonded warp threads 23d.
- the warp 23 located at one end in the second direction Y may be a first combined warp 23c, and the warp 23 located at the other end in the second direction Y may be a second combined warp 23d.
- the wefts 24 of the weft layers 22 other than the weft layers 22 located at both ends of the stacking direction Z may also be spun yarns.
- the selvage thread 40 does not need to be a phenoxy thread.
- the selvage thread 40 may be, for example, a nylon thread or a reinforced fiber thread.
- the selvage yarn 40 may be engaged only with the weft 24 of the weft layer 22 located at the first end in the lamination direction Z. In this case, the selvage yarn 40 is not engaged with the weft 24 of the weft layer 22 located at the second end in the lamination direction Z by being folded back midway in the lamination direction Z. As another example, the selvage yarn 40 may be engaged only with the weft 24 of the weft layer 22 located at the second end in the lamination direction Z. In this case, the selvage yarn 40 is not engaged with the weft 24 of the weft layer 22 located at the first end in the lamination direction Z by being folded back midway in the lamination direction Z.
- the selvage yarn 40 only needs to be engaged with the weft 24 of the weft layer 22 located at at least one end in the lamination direction Z.
- at least one end in the stacking direction means only one end in the stacking direction, only the other end in the stacking direction, or both ends in the stacking direction.
- the selvage threads 40 include one weft 24 of the weft layer 22 located at the first end in the stacking direction Z, and one weft thread 24 of the weft layer 22 located at the second end of the stacking direction Z. It is not necessary to engage the weft threads 24 alternately.
- the selvage threads 40 correspond to a plurality of wefts 24 of the weft layer 22 located at the first end in the stacking direction Z and to a plurality of wefts 24 of the weft layer 22 located at the second end of the stacking direction Z. and may be engaged alternately.
- the matrix is not limited to epoxy resin.
- the matrix may be other thermosetting resins such as vinyl ester resins, unsaturated polyester resins, phenolic resins, etc., for example.
- the matrix may also be a thermoplastic resin such as polyamide, polybutylene terephthalate, polycarbonate, polyethylene, polypropylene, polyimide resin, ABS resin, and the like.
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- Reinforced Plastic Materials (AREA)
Abstract
L'invention concerne une structure de fibres, qui comprend un corps stratifié (20) et une lisière (40). Le corps stratifié (20) comprend : au moins une couche de chaîne (21) qui a une pluralité de fils de chaîne (23) s'étendant dans une première direction (X) ; et au moins deux couches de trame (22) qui ont chacune une pluralité de fils de trame (24) s'étendant dans une seconde direction (Y). Dans une section d'extrémité (20a) du corps stratifié (20), le fil de lisière (40) est entrelacé avec les fils de trame (24) de couches de trame (22) positionnés aux deux extrémités dans une direction de stratification (Z). Certains fils de chaîne (23) servent de fils de liaison pour lier la couche de chaîne (21) et les couches de trame (22). La lisière (40) est un fil continu. Les fils de trame (24) des couches de trame (22) positionnés aux deux extrémités dans la direction de stratification (Z) sont un filé.
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JP2022104829A JP2024004923A (ja) | 2022-06-29 | 2022-06-29 | 繊維強化複合材用繊維構造体 |
JP2022-104829 | 2022-06-29 |
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WO2024004533A1 true WO2024004533A1 (fr) | 2024-01-04 |
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PCT/JP2023/020778 WO2024004533A1 (fr) | 2022-06-29 | 2023-06-05 | Structure de fibres pour matériau composite renforcé de fibres |
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JP (1) | JP2024004923A (fr) |
WO (1) | WO2024004533A1 (fr) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06815A (ja) * | 1992-06-18 | 1994-01-11 | Nissan Motor Co Ltd | テープラップ成形用織布およびプリプレグ |
JP2006144847A (ja) * | 2004-11-17 | 2006-06-08 | Bando Chem Ind Ltd | 樹脂ベルト |
JP2021017670A (ja) * | 2019-07-19 | 2021-02-15 | 株式会社豊田自動織機 | 繊維構造体及び繊維強化複合材 |
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2022
- 2022-06-29 JP JP2022104829A patent/JP2024004923A/ja active Pending
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2023
- 2023-06-05 WO PCT/JP2023/020778 patent/WO2024004533A1/fr unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06815A (ja) * | 1992-06-18 | 1994-01-11 | Nissan Motor Co Ltd | テープラップ成形用織布およびプリプレグ |
JP2006144847A (ja) * | 2004-11-17 | 2006-06-08 | Bando Chem Ind Ltd | 樹脂ベルト |
JP2021017670A (ja) * | 2019-07-19 | 2021-02-15 | 株式会社豊田自動織機 | 繊維構造体及び繊維強化複合材 |
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