WO2023188224A1 - Method for manufacturing cylindrical body, and device for manufacturing cylindrical body - Google Patents
Method for manufacturing cylindrical body, and device for manufacturing cylindrical body Download PDFInfo
- Publication number
- WO2023188224A1 WO2023188224A1 PCT/JP2022/016386 JP2022016386W WO2023188224A1 WO 2023188224 A1 WO2023188224 A1 WO 2023188224A1 JP 2022016386 W JP2022016386 W JP 2022016386W WO 2023188224 A1 WO2023188224 A1 WO 2023188224A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cylindrical body
- glue
- sheet
- manufacturing
- adhesive layer
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 207
- 239000003292 glue Substances 0.000 claims abstract description 55
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 239000000853 adhesive Substances 0.000 claims description 58
- 230000001070 adhesive effect Effects 0.000 claims description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 239000012790 adhesive layer Substances 0.000 description 71
- 239000000796 flavoring agent Substances 0.000 description 15
- 235000019634 flavors Nutrition 0.000 description 15
- 239000000047 product Substances 0.000 description 13
- 230000000391 smoking effect Effects 0.000 description 10
- 238000002485 combustion reaction Methods 0.000 description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920000620 organic polymer Polymers 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 2
- 229920000881 Modified starch Polymers 0.000 description 2
- 239000004368 Modified starch Substances 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 2
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 235000019426 modified starch Nutrition 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229920002488 Hemicellulose Polymers 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/24—Pasting the seam
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/46—Making paper tubes for cigarettes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
Definitions
- the present invention relates to a method for manufacturing a cylindrical body and an apparatus for manufacturing a cylindrical body.
- a two-layered small tube body (cylindrical body) manufactured from first and second material strip portions is known (for example, see Patent Document 1).
- This two-layered small tube body can be applied, for example, to a flavor-generating article used in a non-combustible flavor inhaler for inhaling flavor without burning the material, or to a combustion-type smoking article.
- the second material strip portion is arranged around the first material strip portion, and the abutting edges of the first and second material strip portions are circumferentially mutually disposed. It is wound so that the position is shifted.
- a positioning adhesive and a seam adhesive (together referred to as adhesive) are applied between the first material strip portion and the second material strip portion on the entire surface or , located almost on the entire surface.
- the adhesive is applied to a proportion of at least 80%, preferably at least 90% and particularly preferably at least 95% of the entire surface of the material strip section.
- the adhesive is applied to a proportion of at least 80%, preferably at least 90% and particularly preferably at least 95% of the entire surface of the material strip section.
- the amount of adhesive applied increases, there is a risk that the flavor and taste of the flavor-producing article or smoking article to which the small tube is applied may deteriorate.
- the positioning adhesive is provided between the first material strip portion and the second material strip portion. It is conceivable to apply it in a linear pattern between the first material strip section and the second material strip section.
- the present invention has been made to solve at least part of the above-mentioned problems, and provides a cylindrical body manufacturing method and a cylindrical body manufacturing apparatus that can obtain a cylindrical body with high roundness. The purpose is to obtain.
- a first aspect of the present invention provides a method for manufacturing a cylindrical body.
- This method for manufacturing a cylindrical body includes applying a glue that adheres the first material and the second material to at least one of the first material and the second material that are conveyed in the longitudinal direction, an adhesive that includes at least a linear pattern.
- the first aspect of the present invention by humidifying at least one of the first material and the second material to which glue has been applied in an adhesive pattern including at least a linear pattern, the area to which the glue has been applied and the other It is possible to equalize the humidity between the two locations. Therefore, when the first material and the second material coated with glue are formed into a cylindrical shape, they can be uniformly deformed, so that a highly circular cylindrical body can be obtained.
- the humidifying step is a step of spraying water or alcohol onto at least one of the first material and the second material.
- the glue is applied by spraying water or alcohol onto at least one of the first material and the second material to which the glue is applied in an adhesive pattern including at least a linear pattern. It is possible to equalize the humidity between the area and other areas. Therefore, when the first material and the second material coated with glue are formed into a cylindrical shape, they can be uniformly deformed, so that a highly circular cylindrical body can be obtained.
- the humidifying step is a step of spraying steam onto at least one of the first material and the second material.
- the area to which the glue is applied is removed. It is possible to equalize the humidity with other areas. Therefore, when the first material and the second material coated with glue are formed into a cylindrical shape, they can be uniformly deformed, so that a highly circular cylindrical body can be obtained.
- the area to which the glue is applied is the same as the overlapping part of the first material and the second material to be overlapped in the adhesion step. This is a process of applying glue so that it covers 10% or more and 50% or less of the area.
- the area where the glue is applied is 10% or more and 50% or less of the area of the overlapping portion of the first material and the second material, so that the first material and the second material It is possible to obtain a cylindrical body that suppresses poor adhesion with the cylindrical body and has little effect on flavor and taste.
- an apparatus for manufacturing a cylindrical body applies glue that adheres the first material and the second material to at least one of the first material and the second material that are conveyed in the longitudinal direction.
- an application section that applies the paste in a pattern
- a humidification section that humidifies at least one of the first material and the second material to which the glue is applied
- an end section in the width direction perpendicular to the longitudinal direction of the first material and the second material.
- a position shifting section that shifts the positions of the first and second materials so that they do not overlap, an adhesive section that overlaps and bonds the first material and the second material that are shifted from each other, and the first material and the second material that are shifted and bonded to each other.
- a forming section for forming a cylindrical continuous body
- a cutting section for cutting the continuous body into a cylindrical body.
- the fifth aspect of the present invention by humidifying at least one of the first material and the second material to which glue has been applied in an adhesive pattern including at least a linear pattern, the areas to which the glue has been applied and other It is possible to equalize the humidity between the two locations. Therefore, when the first material and the second material coated with glue are formed into a cylindrical shape, they can be uniformly deformed, so that a highly circular cylindrical body can be obtained.
- FIG. 1 is a perspective view showing a cylindrical body according to an embodiment of the present invention.
- FIG. 2 is a cross-sectional view orthogonal to the axial direction of a cylindrical body according to an embodiment of the present invention.
- FIG. 2 is a cross-sectional view developed in the circumferential direction of a cylindrical body according to an embodiment of the present invention.
- FIG. 2 is a developed view showing a second sheet-like material of a cylindrical body according to an embodiment of the present invention.
- FIG. 7 is another developed view showing the second sheet-like material of the cylindrical body according to one embodiment of the present invention.
- FIG. 7 is another developed view showing the second sheet-like material of the cylindrical body according to one embodiment of the present invention.
- FIG. 1 is a perspective view showing a cylindrical body according to an embodiment of the present invention.
- FIG. 2 is a cross-sectional view orthogonal to the axial direction of a cylindrical body according to an embodiment of the present invention.
- FIG. 2 is a cross-sectional view developed
- FIG. 7 is another developed view showing the second sheet-like material of the cylindrical body according to one embodiment of the present invention.
- 1 is a configuration diagram showing an apparatus for manufacturing a cylindrical body according to an embodiment of the present invention.
- FIG. 2 is an explanatory diagram showing experimental results of humidification conditions in a cylindrical body manufacturing apparatus according to an embodiment of the present invention.
- FIG. 3 is an explanatory diagram showing humidification conditions for each adhesive pattern in the cylindrical body manufacturing apparatus according to an embodiment of the present invention. It is an explanatory view showing the amount of adhesive applied in a cylindrical body according to an embodiment of the present invention in comparison with a conventional product.
- FIG. 2 is an explanatory diagram showing various physical properties of a cylindrical body according to an embodiment of the present invention in comparison with a standard product and a conventional product.
- the cylindrical body according to the present invention can be applied, for example, to a flavor-generating article used in a non-combustion type flavor inhaler for inhaling flavor and the like without burning the material. Note that the cylindrical body according to the present invention may be applied to a combustion type smoking article.
- FIG. 1 is a perspective view showing a cylindrical body according to an embodiment of the present invention.
- FIG. 2 is a cross-sectional view orthogonal to the axial direction of a cylindrical body according to an embodiment of the present invention.
- FIG. 3 is a circumferentially developed cross-sectional view of a cylindrical body according to an embodiment of the present invention. Specifically, FIG. 3 shows the state before being formed into a cylindrical shape.
- the cylindrical body 100 includes a first sheet material 110 (first material), a second sheet material 120 (second material), and an adhesive layer 130 (glue). Be prepared.
- the first sheet-like material 110 and the second sheet-like material 120 have a circular cross-sectional shape perpendicular to the axial direction.
- the second sheet-like material 120 is provided around the outer periphery of the first sheet-like material 110.
- the adhesive layer 130 is provided between the first sheet material 110 and the second sheet material 120, and adheres the first sheet material 110 and the second sheet material 120 to each other.
- the first sheet material 110 and the second sheet material 120 may each be composed of paper or cardboard. Therefore, the workability of the cylindrical body 100 can be improved. Note that the first sheet-like material 110 and the second sheet-like material 120 may have an elliptical cross-sectional shape perpendicular to the axial direction.
- the first sheet-like material 110 and the second sheet-like material 120 are stacked on top of each other so that their ends in the circumferential direction do not overlap.
- the first sheet material 110 has a first body portion 111 and a first extension portion 112 that extends from the first body portion 111 in the circumferential direction with respect to the opposing second sheet material 120 .
- the first main body portion 111 is a portion facing the second sheet-like material 120 in FIG.
- the second sheet material 120 has a second main body portion 121 and a second extending portion 122 that extends from the second main body portion 121 in the circumferential direction with respect to the opposing first sheet material 110.
- the second main body portion 121 is a portion facing the first sheet-like material 110 in FIG.
- the adhesive layer 130 includes a positioning adhesive layer 131 and a first seam adhesive layer 132 that adhere the first body part 111 and the second body part 121 to each other, and a positioning adhesive layer 131 and a first seam adhesive layer 132 that adhere the first body part 111 and the second body part 121 to each other. It has a second seam adhesive layer 133 to be adhered. Note that the first seam adhesive layer 132 does not necessarily need to be provided, and the positioning adhesive layer 131 may function as the first seam adhesive layer 132.
- the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 may be composed of a mixture of organic polymers such as modified starch, vinyl acetate, or ethylene vinyl acetate, alcohol, and water. Note that the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 are not limited to those described above, and may be made of other adhesives.
- the cylindrical body 100 is formed by coating a positioning adhesive layer 131, a first seam adhesive layer 132, and a second seam adhesive layer 133 on the second sheet-like material 120, and stacking the first sheet-like material 110 on top of the second sheet-like material 120. It is formed and configured.
- the positioning adhesive layer 131 applied to the second sheet material 120 has an adhesive pattern in which positioning glue (adhesive) is applied in a linear manner. Note that instead of the second sheet material 120, a positioning adhesive layer 131, a first seam adhesive layer 132, and a second seam adhesive layer 133 may be applied to the first sheet material 110.
- FIG. 4 is a developed view showing the second sheet-like material of the cylindrical body according to an embodiment of the present invention. Specifically, FIG. 4 shows the state before being formed into a cylindrical shape. As shown in FIG. 4, the second sheet material 120 has a positioning adhesive layer 131 coated with two positioning glues in a straight line parallel to the axial direction.
- the positioning adhesive layer 131 has an adhesive pattern in which two positioning adhesives are applied in a straight line parallel to the axial direction, the adhesive The amount of coating can be reduced.
- FIG. 5 is another developed view showing the second sheet-like material of the cylindrical body according to an embodiment of the present invention. Specifically, FIG. 5 shows the state before being formed into a cylindrical shape. As shown in FIG. 5, the second sheet-like material 120 has a positioning adhesive layer 131 on which positioning glue is applied spirally along the axial direction.
- the positioning adhesive layer 131 has an adhesive pattern in which the positioning adhesive is applied spirally along the axial direction, the amount of adhesive applied can be reduced compared to the case where the positioning adhesive layer is provided on the entire surface. can be reduced.
- FIG. 6 is another developed view showing the second sheet-like material of the cylindrical body according to an embodiment of the present invention. Specifically, FIG. 6 shows the state before being formed into a cylindrical shape. As shown in FIG. 6, the second sheet material 120 has a positioning adhesive layer 131 coated with three positioning glues in a straight line parallel to the axial direction.
- the positioning adhesive layer 131 has an adhesive pattern in which three positioning adhesives are applied in a straight line parallel to the axial direction, the adhesive The amount of coating can be reduced.
- FIG. 7 is another developed view showing the second sheet material of the cylindrical body according to an embodiment of the present invention. Specifically, FIG. 7 shows the state before being formed into a cylindrical shape. As shown in FIG. 7, the second sheet-like material 120 has a positioning adhesive layer 131 coated with three positioning glues in a straight line perpendicular to the axial direction. Note that two or more positioning glues may be applied.
- the positioning adhesive layer 131 has an adhesive pattern in which three positioning glues are applied in a straight line perpendicular to the axial direction, compared to the case where the positioning adhesive layer is provided on the entire surface, The amount of adhesive applied can be reduced.
- a laser beam is irradiated from the outer periphery to the inner periphery of the cylindrical body 100, and the material at the irradiated area is burned.
- ventilation holes penetrating the cylindrical body 100 may be formed intermittently over the entire circumference in the circumferential direction.
- the paper constituting the cylindrical body 100 is made of organic wood pulp (almost pure cellulose from which lignin, hemicellulose, etc. contained in trees have been removed) and an inorganic filler (calcium carbonate), and cannot be irradiated with a laser beam.
- the combustion ash produced by this method is mainly composed of calcium carbonate.
- the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 are made of, for example, a mixture of organic polymers such as modified starch, vinyl acetate, or ethylene vinyl acetate, alcohol, and water. It is a forged product, and the combustion ash produced by laser beam irradiation is mixed with organic polymers left over from combustion.
- the combustion ash in the vents formed at the locations where the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 are applied is a mixture of calcium carbonate and organic polymer, and The ash is more sticky and tends to block the air holes than the combustion ash mainly composed of calcium carbonate in the air holes formed in the areas where the adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 are not applied.
- the positioning adhesive layer 131 applied to the second sheet material 120 is formed into an adhesive pattern in which positioning glue (adhesive) is applied in a linear manner. Compared to the case where the adhesive layer is provided on the entire surface, the probability that a vent hole will be formed in the area where the positioning adhesive layer 131 is applied can be reduced, and the combustion ash of the adhesive can be suppressed from clogging the vent hole. can do.
- FIG. 8 is a configuration diagram showing a cylindrical body manufacturing apparatus according to an embodiment of the present invention.
- a sheet material 24 having an appropriate width is pulled out from a bobbin (not shown) of a sheet material supply device 22 in a conveying direction 34, and is drawn out in a plurality of directions. It is conveyed in the longitudinal direction via the conversion roller 41.
- the sheet material 24 is cut in the longitudinal direction within the cutting section 23. Specifically, the sheet material 24 is cut into a first sheet material 110 having a first width and a second sheet material 120 having a second width. The cut first sheet material 110 and second sheet material 120 are conveyed in parallel via direction change rollers 41 and separated from each other by lateral conveyance rollers 32.
- the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer are applied over the entire length in the longitudinal direction by the gluing unit 25 (applying unit). 133 (see FIG. 3) is applied (coating process).
- the positioning adhesive layer 131 has an adhesive pattern in which positioning paste (adhesive) is applied in a linear manner (see FIGS. 4 to 7).
- the second sheet material 120 is humidified by the humidification nozzle 26 (humidification section) (humidification step).
- the humidifying nozzle 26 sprays water onto the surface of the second sheet material 120 on which the positioning adhesive layer 131 is applied. Note that the humidifying nozzle 26 may spray alcohol onto the second sheet material 120 instead of water, or may spray steam onto the second sheet material 120.
- the humidity of the area where the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 of the second sheet-like material 120 are applied becomes equal to that of the other areas, so that When the two-sheet material 120 is formed into a cylindrical shape, it can be uniformly deformed, so that the cylindrical body 100 with high roundness can be obtained.
- the first sheet-like material 110 is conveyed in a state separated from the second sheet-like material 120, and its position is shifted in the transverse direction with respect to the conveyance direction by the position shifting section 29. Thereafter, the first sheet-like material 110 and the second sheet-like material 120 are integrated by the tension roller pair 28 (adhesion section) (adhesion step).
- the first sheet-like material 110 and the second sheet-like material 120 are adhered to each other so that their ends in the width direction perpendicular to the longitudinal direction do not overlap with each other.
- the first body part 111 and the second body part 121 are adhered to each other by the positioning adhesive layer 131 and the first seam adhesive layer 132 applied to the second sheet-like material 120 (see FIG. 3). .
- the cylindrical body manufacturing apparatus 1 includes a sensor that detects the ends of the first sheet-like material 110 and the second sheet-like material 120 in the width direction, and a sensor that detects the ends of the first sheet-like material 110 and the second sheet-like material 120.
- a control mechanism may be provided to control the amount of positional deviation between the two.
- the first sheet-like material 110 and the second sheet-like material 120 which are mutually shifted and adhered, are conveyed to the molding device 30 (forming section).
- the molding device 30 forming section
- an endless forming belt 43 is guided endlessly via a plurality of direction changing rollers 41.
- the first sheet material 110 and the second sheet material 120 conveyed to the molding device 30 are pressed against the molding belt 43 by the pressing section 44 .
- first sheet-like material 110 and the second sheet-like material 120 are formed into a cylindrical continuous body 31 in the forming device 30 by a known method described in, for example, Japanese Patent Application Publication No. 2018-121628. (molding process).
- first extension part 112 and the second extension part 122 are adhered to each other by the second seam adhesive layer 133 applied to the second sheet material 120 (see FIG. 3).
- the first sheet material 110 and the second sheet material 120 formed into the cylindrical continuous body 31 are heated by the heating unit 37, whereby the positioning adhesive layer 131, the first seam adhesive layer 132, and The second seam adhesive layer 133 is cured. Further, the second sheet material 120 humidified by the humidifying nozzle 26 is also dried in the heating section 37 .
- first sheet material 110 and the second sheet material 120 formed into the cylindrical continuous body 31 are cut into a predetermined length by the cutting section 38 (cutting section) (cutting step), and the cylindrical continuous body 31 is cut into a predetermined length (cutting step).
- a body 100 is formed.
- the first sheet-like material 110 and the second sheet-like material 120 may be replaced with each other.
- FIG. 9 is an explanatory diagram showing experimental results of humidification conditions in a cylindrical body manufacturing apparatus according to an embodiment of the present invention.
- an experiment was conducted with different humidification conditions for the case where three positioning glues were applied to the second sheet material 120 in a straight line parallel to the axial direction (see FIG. 6).
- the cylindrical body 100 was manufactured while changing the humidification conditions from level 1 to level 9 regarding the amount of water, the injection pressure, and the distance from the humidification nozzle 26 to the second sheet material 120 (humidification nozzle distance).
- level 6 water amount 6.34 mg/bottle, injection pressure 0.05 MPa, humidifying nozzle distance 17 mm
- level 6 was appropriate in terms of roundness and circumferential length.
- a cylindrical body 100 (see FIG. 5) was manufactured by applying positioning glue to the second sheet material 120 in a spiral shape along the axial direction.
- the first extending portion 112 and the second extending portion 122 were not properly bonded together by the adhesive layer 133 (see FIG. 3).
- FIG. 10 shows humidification conditions for each adhesive pattern in the cylindrical body manufacturing apparatus 1.
- the second sheet-like material 120 is coated with positioning glue in a spiral shape along the axial direction (see FIG. 5), and the second sheet-like material 120 is coated with positioning glue in a straight line parallel to the axial direction.
- an experiment was conducted on the cylindrical body 100 (see FIG. 4) coated with two pieces of positioning glue, while changing the amount of the positioning adhesive layer 131 applied.
- FIG. 11 shows the results of comparing the coating amount of the positioning adhesive layer 131 on the cylindrical body 100 with that of a conventional product.
- the coating amount of the positioning adhesive layer 131 is 80% compared to the conventional product (coating amount: 100 g/500 m (24 mg/piece)). can be reduced. Further, in the case of the cylindrical body 100 coated with two positioning adhesives, the amount of the positioning adhesive layer 131 applied can be reduced by 75% compared to the conventional product.
- FIG. 12 shows the results of comparing various physical properties of the cylindrical body 100 with a standard product and a conventional product.
- the cylindrical body 100 coated with positioning glue in a spiral shape and the cylindrical body 100 coated with two positioning glues in consideration of the influence of humidification by the humidifying nozzle 26, immediately after the formation of the cylindrical body 100, And the physical properties were measured after 24 hours. Moreover, the moisture content was measured after one week.
- the first sheet-like material 110 and the second sheet-like material 120 can be It is possible to obtain a cylindrical body that suppresses poor adhesion with the cylindrical body, has excellent roundness, and has little effect on flavor and taste.
- First Main body part 112 First extension part 120...Second sheet material 121...Second main body part 122...Second extension part 130...Adhesive layer 131...Positioning adhesive layer 132...First seam adhesive layer 133...Second seam adhesive layer
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Abstract
A method for manufacturing a cylindrical body according to the present invention comprises: an application step in which a first material and/or a second material conveyed in the longitudinal direction is coated with a glue for adhering the first material and the second material to each other, the glue being applied in an adhering pattern including at least a linear pattern; a humidifying step in which the first material and/or the second material to which the glue was applied is humidified; an adhering step in which the first material and the second material are overlapped and adhered in a state in which end parts in a width direction perpendicular to the longitudinal direction are mutually shifted so as to not be overlapping; a molding step in which the mutually shifted and adhered first material and second material are molded into a cylindrical continuous body; and a cutting step in which the continuous body is cut into a cylindrical body.
Description
本発明は、筒状体の製造方法および筒状体の製造装置に関する。
The present invention relates to a method for manufacturing a cylindrical body and an apparatus for manufacturing a cylindrical body.
従来、第1および第2の材料条片部分から製造される2層状の小管体(筒状体)が知られている(例えば、特許文献1参照)。この2層状の小管体は、例えば材料の燃焼をすることなく香味等を吸引するための非燃焼型香味吸引器で使用される香味発生物品や、燃焼型の喫煙物品に適用され得る。
Conventionally, a two-layered small tube body (cylindrical body) manufactured from first and second material strip portions is known (for example, see Patent Document 1). This two-layered small tube body can be applied, for example, to a flavor-generating article used in a non-combustible flavor inhaler for inhaling flavor without burning the material, or to a combustion-type smoking article.
この小管体において、第2の材料条片部分が第1の材料条片部分の周囲に配置されており、第1および第2の材料条片部分の当接縁部が円周方向において相互に位置ずれするように巻回されている。また、この小管体において、第1の材料条片部分と第2の材料条片部分との間に、位置決め粘着剤および継ぎ目粘着剤(これらを合わせて接着剤と称する)が、全面に、または、ほぼ全面に設けられている。ここで、接着剤は、材料条片部分の表面全体に対して、少なくとも80%、有利には少なくとも90%、特に有利には少なくとも95%の割合で塗布される。
In this tubular body, the second material strip portion is arranged around the first material strip portion, and the abutting edges of the first and second material strip portions are circumferentially mutually disposed. It is wound so that the position is shifted. Further, in this small tube body, a positioning adhesive and a seam adhesive (together referred to as adhesive) are applied between the first material strip portion and the second material strip portion on the entire surface or , located almost on the entire surface. Here, the adhesive is applied to a proportion of at least 80%, preferably at least 90% and particularly preferably at least 95% of the entire surface of the material strip section.
特許文献1に記載の小管体では、接着剤が、材料条片部分の表面全体に対して、少なくとも80%、有利には少なくとも90%、特に有利には少なくとも95%の割合で塗布される。しかしながら、接着剤の塗布量が多くなると、小管体が適用される香味発生物品や喫煙物品の香味や喫味が劣化するおそれがある。
In the tubular body according to DE 10 2005 010 100, the adhesive is applied to a proportion of at least 80%, preferably at least 90% and particularly preferably at least 95% of the entire surface of the material strip section. However, when the amount of adhesive applied increases, there is a risk that the flavor and taste of the flavor-producing article or smoking article to which the small tube is applied may deteriorate.
すなわち、接着剤の塗布量が多い小管体が香味発生物品や喫煙物品に適用されると、香味発生物品の加熱や喫煙物品の燃焼によってエアロゾルが発生する際、接着剤から多くの成分が揮散する。揮散した接着剤の成分は、香味発生物品や喫煙物品から発生するエアロゾルに混入し、香味発生物品や喫煙物品の香味や喫味を劣化させる。
In other words, if a small tube with a large amount of adhesive applied is applied to a flavor-producing article or a smoking article, many components will volatilize from the adhesive when aerosol is generated by heating the flavor-producing article or burning the smoking article. . The volatilized adhesive components mix into aerosols generated from flavor-generating articles and smoking articles, and deteriorate the flavor and taste of the flavor-generating articles and smoking articles.
そこで、特許文献1に記載の小管体において、接着剤の塗布量を削減することが考えられる。具体的には、この小管体において、位置決め粘着剤を、第1の材料条片部分と第2の材料条片部分との間で、全面に、または、ほぼ全面に設ける代わりに、位置決め粘着剤を、第1の材料条片部分と第2の材料条片部分との間に、線状のパターンで塗布することが考えられる。
Therefore, in the small tube body described in Patent Document 1, it is possible to reduce the amount of adhesive applied. Specifically, in this small tube body, instead of providing the positioning adhesive over the entire surface or almost the entire surface between the first material strip portion and the second material strip portion, the positioning adhesive is provided between the first material strip portion and the second material strip portion. It is conceivable to apply it in a linear pattern between the first material strip section and the second material strip section.
しかしながら、この小管体において、位置決め粘着剤を、第1の材料条片部分と第2の材料条片部分との間に、線状のパターンで塗布した場合には、位置決め粘着剤を塗布した箇所の湿度が、その他の箇所の湿度よりも高くなる。そのため、小管体の製造工程において、接着剤が塗布された第1および第2の材料条片部分を筒状に成形する際、均一に変形させることができず、小管体の真円性が低下するおそれがある。
However, in this small tube body, when the positioning adhesive is applied in a linear pattern between the first material strip part and the second material strip part, the positioning adhesive is applied to the part where the positioning adhesive is applied. humidity becomes higher than the humidity elsewhere. Therefore, in the manufacturing process of the small tube, when forming the first and second material strips coated with adhesive into a cylindrical shape, it is not possible to deform them uniformly, resulting in a decrease in the roundness of the small tube. There is a risk of
本発明は、上記のような課題の少なくとも一部を解決するためになされたものであり、真円性の高い筒状体を得ることができる筒状体の製造方法および筒状体の製造装置を得ることを目的とする。
The present invention has been made to solve at least part of the above-mentioned problems, and provides a cylindrical body manufacturing method and a cylindrical body manufacturing apparatus that can obtain a cylindrical body with high roundness. The purpose is to obtain.
本発明の第1形態では、筒状体の製造方法が提供される。この筒状体の製造方法は、長手方向に搬送される第1材料および第2材料の少なくとも一方に、第1材料と第2材料とを互いに接着する糊を、少なくとも線状のパターンを含む接着パターンで塗布する塗布工程と、糊が塗布された第1材料および第2材料の少なくとも一方を加湿する加湿工程と、第1材料と第2材料とを、長手方向に直交する幅方向の端部同士が重ならないように互いにずらした状態で、重ねて接着する接着工程と、互いにずらして接着された第1材料および第2材料を、筒状の連続体に成形する成形工程と、連続体を筒状体に切断する切断工程と、を有する。
A first aspect of the present invention provides a method for manufacturing a cylindrical body. This method for manufacturing a cylindrical body includes applying a glue that adheres the first material and the second material to at least one of the first material and the second material that are conveyed in the longitudinal direction, an adhesive that includes at least a linear pattern. a coating step of applying the glue in a pattern; a humidifying step of humidifying at least one of the first material and the second material to which the glue is applied; and the step of moisturizing the first material and the second material at the ends in the width direction orthogonal to the longitudinal direction. A bonding step in which the first and second materials are stacked and bonded while being shifted from each other so that they do not overlap, a forming step in which the first material and the second material, which are mutually shifted and bonded, are formed into a cylindrical continuous body; and a cutting step of cutting into a cylindrical body.
本発明の第1形態によれば、少なくとも線状のパターンを含む接着パターンで糊が塗布された第1材料および第2材料の少なくとも一方を加湿することにより、糊が塗布された箇所とその他の箇所との湿度を同等にすることができる。そのため、糊が塗布された第1材料および第2材料を筒状に成形する際、均一に変形させることができるので、真円性の高い筒状体を得ることができる。
According to the first aspect of the present invention, by humidifying at least one of the first material and the second material to which glue has been applied in an adhesive pattern including at least a linear pattern, the area to which the glue has been applied and the other It is possible to equalize the humidity between the two locations. Therefore, when the first material and the second material coated with glue are formed into a cylindrical shape, they can be uniformly deformed, so that a highly circular cylindrical body can be obtained.
本発明の第2形態では、第1形態において、加湿工程は、第1材料および第2材料の少なくとも一方に水またはアルコールを噴射する工程である。
In the second embodiment of the present invention, in the first embodiment, the humidifying step is a step of spraying water or alcohol onto at least one of the first material and the second material.
本発明の第2形態によれば、少なくとも線状のパターンを含む接着パターンで糊が塗布された第1材料および第2材料の少なくとも一方に水またはアルコールを噴射することにより、糊が塗布された箇所とその他の箇所との湿度を同等にすることができる。そのため、糊が塗布された第1材料および第2材料を筒状に成形する際、均一に変形させることができるので、真円性の高い筒状体を得ることができる。
According to the second aspect of the present invention, the glue is applied by spraying water or alcohol onto at least one of the first material and the second material to which the glue is applied in an adhesive pattern including at least a linear pattern. It is possible to equalize the humidity between the area and other areas. Therefore, when the first material and the second material coated with glue are formed into a cylindrical shape, they can be uniformly deformed, so that a highly circular cylindrical body can be obtained.
本発明の第3形態では、第1形態において、加湿工程は、第1材料および第2材料の少なくとも一方に蒸気を噴霧する工程である。
In the third embodiment of the present invention, in the first embodiment, the humidifying step is a step of spraying steam onto at least one of the first material and the second material.
本発明の第3形態によれば、少なくとも線状のパターンを含む接着パターンで糊が塗布された第1材料および第2材料の少なくとも一方に蒸気を噴霧することにより、糊が塗布された箇所とその他の箇所との湿度を同等にすることができる。そのため、糊が塗布された第1材料および第2材料を筒状に成形する際、均一に変形させることができるので、真円性の高い筒状体を得ることができる。
According to the third aspect of the present invention, by spraying steam onto at least one of the first material and the second material to which the glue is applied in an adhesive pattern including at least a linear pattern, the area to which the glue is applied is removed. It is possible to equalize the humidity with other areas. Therefore, when the first material and the second material coated with glue are formed into a cylindrical shape, they can be uniformly deformed, so that a highly circular cylindrical body can be obtained.
本発明の第4形態では、第1形態から第3形態までのいずれかにおいて、塗布工程は、糊の塗布される面積が、接着工程で重ねられる第1材料と第2材料との重なり部分の面積の10%以上50%以下となるように糊を塗布する工程である。
In the fourth embodiment of the present invention, in any of the first to third embodiments, in the application step, the area to which the glue is applied is the same as the overlapping part of the first material and the second material to be overlapped in the adhesion step. This is a process of applying glue so that it covers 10% or more and 50% or less of the area.
本発明の第4形態によれば、糊の塗布される面積を、第1材料と第2材料との重なり部分の面積の10%以上50%以下とすることにより、第1材料と第2材料との接着不良を抑制し、香味や喫味への影響が少ない筒状体を得ることができる。
According to the fourth aspect of the present invention, the area where the glue is applied is 10% or more and 50% or less of the area of the overlapping portion of the first material and the second material, so that the first material and the second material It is possible to obtain a cylindrical body that suppresses poor adhesion with the cylindrical body and has little effect on flavor and taste.
本発明の第5形態では、筒状体の製造装置が提供される。この筒状体の製造装置は、長手方向に搬送される第1材料および第2材料の少なくとも一方に、第1材料と第2材料とを互いに接着する糊を、少なくとも線状のパターンを含む接着パターンで塗布する塗布部と、糊が塗布された第1材料および第2材料の少なくとも一方を加湿する加湿部と、第1材料と第2材料とを、長手方向に直交する幅方向の端部同士が重ならないように互いに位置ずれさせる位置ずらし部と、互いにずらされた第1材料と第2材料とを重ねて接着する接着部と、互いにずらして接着された第1材料および第2材料を、筒状の連続体に成形する成形部と、連続体を筒状体に切断する切断部と、を備える。
In a fifth embodiment of the present invention, an apparatus for manufacturing a cylindrical body is provided. This cylindrical body manufacturing apparatus applies glue that adheres the first material and the second material to at least one of the first material and the second material that are conveyed in the longitudinal direction. an application section that applies the paste in a pattern, a humidification section that humidifies at least one of the first material and the second material to which the glue is applied, and an end section in the width direction perpendicular to the longitudinal direction of the first material and the second material. A position shifting section that shifts the positions of the first and second materials so that they do not overlap, an adhesive section that overlaps and bonds the first material and the second material that are shifted from each other, and the first material and the second material that are shifted and bonded to each other. , a forming section for forming a cylindrical continuous body, and a cutting section for cutting the continuous body into a cylindrical body.
本発明の第5形態によれば、少なくとも線状のパターンを含む接着パターンで糊が塗布された第1材料および第2材料の少なくとも一方を加湿することにより、糊が塗布された箇所とその他の箇所との湿度を同等にすることができる。そのため、糊が塗布された第1材料および第2材料を筒状に成形する際、均一に変形させることができるので、真円性の高い筒状体を得ることができる。
According to the fifth aspect of the present invention, by humidifying at least one of the first material and the second material to which glue has been applied in an adhesive pattern including at least a linear pattern, the areas to which the glue has been applied and other It is possible to equalize the humidity between the two locations. Therefore, when the first material and the second material coated with glue are formed into a cylindrical shape, they can be uniformly deformed, so that a highly circular cylindrical body can be obtained.
以下、本発明の実施形態について図面を参照して説明する。以下で説明する図面において、同一のまたは相当する構成要素には、同一の符号を付して重複した説明を省略する。本発明に係る筒状体は、例えば材料の燃焼をすることなく香味等を吸引するための非燃焼型香味吸引器で使用される香味発生物品に適用され得る。なお、本発明に係る筒状体は、燃焼型の喫煙物品に適用されてもよい。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the drawings described below, the same or corresponding components are denoted by the same reference numerals and redundant explanation will be omitted. The cylindrical body according to the present invention can be applied, for example, to a flavor-generating article used in a non-combustion type flavor inhaler for inhaling flavor and the like without burning the material. Note that the cylindrical body according to the present invention may be applied to a combustion type smoking article.
図1は、本発明の一実施形態に係る筒状体を示す斜視図である。図2は、本発明の一実施形態に係る筒状体の軸方向に直交する断面図である。図3は、本発明の一実施形態に係る筒状体を周方向に展開した断面図である。具体的には、図3は、筒状に成形される前の状態を示している。
FIG. 1 is a perspective view showing a cylindrical body according to an embodiment of the present invention. FIG. 2 is a cross-sectional view orthogonal to the axial direction of a cylindrical body according to an embodiment of the present invention. FIG. 3 is a circumferentially developed cross-sectional view of a cylindrical body according to an embodiment of the present invention. Specifically, FIG. 3 shows the state before being formed into a cylindrical shape.
図1から図3に示すように、筒状体100は、第1シート状材料110(第1材料)と、第2シート状材料120(第2材料)と、接着層130(糊)とを備える。第1シート状材料110および第2シート状材料120は、軸方向に直交する断面形状が円形である。第2シート状材料120は、第1シート状材料110の外周に設けられる。接着層130は、第1シート状材料110と第2シート状材料120との間に設けられ、第1シート状材料110と第2シート状材料120とを互いに接着する。
As shown in FIGS. 1 to 3, the cylindrical body 100 includes a first sheet material 110 (first material), a second sheet material 120 (second material), and an adhesive layer 130 (glue). Be prepared. The first sheet-like material 110 and the second sheet-like material 120 have a circular cross-sectional shape perpendicular to the axial direction. The second sheet-like material 120 is provided around the outer periphery of the first sheet-like material 110. The adhesive layer 130 is provided between the first sheet material 110 and the second sheet material 120, and adheres the first sheet material 110 and the second sheet material 120 to each other.
第1シート状材料110および第2シート状材料120は、それぞれ紙または厚紙で構成され得る。そのため、筒状体100の加工性を向上させることができる。なお、第1シート状材料110および第2シート状材料120は、軸方向に直交する断面形状が楕円形であってもよい。
The first sheet material 110 and the second sheet material 120 may each be composed of paper or cardboard. Therefore, the workability of the cylindrical body 100 can be improved. Note that the first sheet-like material 110 and the second sheet-like material 120 may have an elliptical cross-sectional shape perpendicular to the axial direction.
ここで、第1シート状材料110と第2シート状材料120とは、周方向の端部同士が重ならないよう互いにずらして重ねられている。第1シート状材料110は、第1本体部111と、対向する第2シート状材料120に対して周方向に第1本体部111から延出する第1延出部112とを有する。第1本体部111は、図3において、第2シート状材料120と対向する部分である。
Here, the first sheet-like material 110 and the second sheet-like material 120 are stacked on top of each other so that their ends in the circumferential direction do not overlap. The first sheet material 110 has a first body portion 111 and a first extension portion 112 that extends from the first body portion 111 in the circumferential direction with respect to the opposing second sheet material 120 . The first main body portion 111 is a portion facing the second sheet-like material 120 in FIG.
第2シート状材料120は、第2本体部121と、対向する第1シート状材料110に対して周方向に第2本体部121から延出する第2延出部122とを有する。第2本体部121は、図3において、第1シート状材料110と対向する部分である。
The second sheet material 120 has a second main body portion 121 and a second extending portion 122 that extends from the second main body portion 121 in the circumferential direction with respect to the opposing first sheet material 110. The second main body portion 121 is a portion facing the first sheet-like material 110 in FIG.
接着層130は、第1本体部111と第2本体部121とを互いに接着する位置決め接着層131および第1継目接着層132と、第1延出部112と第2延出部122とを互いに接着する第2継目接着層133とを有する。なお、第1継目接着層132は、必ずしも設けられる必要はなく、位置決め接着層131が第1継目接着層132として機能してもよい。
The adhesive layer 130 includes a positioning adhesive layer 131 and a first seam adhesive layer 132 that adhere the first body part 111 and the second body part 121 to each other, and a positioning adhesive layer 131 and a first seam adhesive layer 132 that adhere the first body part 111 and the second body part 121 to each other. It has a second seam adhesive layer 133 to be adhered. Note that the first seam adhesive layer 132 does not necessarily need to be provided, and the positioning adhesive layer 131 may function as the first seam adhesive layer 132.
位置決め接着層131、第1継目接着層132および第2継目接着層133は、有機高分子である改質でんぷん、酢酸ビニルまたはエチレン酢酸ビニルとアルコール類と水との混錬物で構成され得る。なお、位置決め接着層131、第1継目接着層132および第2継目接着層133は、上記のものに限定されず、他の接着剤で構成されてもよい。
The positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 may be composed of a mixture of organic polymers such as modified starch, vinyl acetate, or ethylene vinyl acetate, alcohol, and water. Note that the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 are not limited to those described above, and may be made of other adhesives.
筒状体100は、第2シート状材料120上に位置決め接着層131、第1継目接着層132および第2継目接着層133が塗布され、第1シート状材料110が重ねられた後、筒状に成形されて構成される。ここで、第2シート状材料120に塗布される位置決め接着層131は、線状に位置決め糊(接着剤)が塗布された接着パターンを有する。なお、第2シート状材料120に代えて、第1シート状材料110に位置決め接着層131、第1継目接着層132および第2継目接着層133が塗布されてもよい。
The cylindrical body 100 is formed by coating a positioning adhesive layer 131, a first seam adhesive layer 132, and a second seam adhesive layer 133 on the second sheet-like material 120, and stacking the first sheet-like material 110 on top of the second sheet-like material 120. It is formed and configured. Here, the positioning adhesive layer 131 applied to the second sheet material 120 has an adhesive pattern in which positioning glue (adhesive) is applied in a linear manner. Note that instead of the second sheet material 120, a positioning adhesive layer 131, a first seam adhesive layer 132, and a second seam adhesive layer 133 may be applied to the first sheet material 110.
図4は、本発明の一実施形態に係る筒状体の第2シート状材料を示す展開図である。具体的には、図4は、筒状に成形される前の状態を示している。図4に示すように、第2シート状材料120は、軸方向に平行な直線状に、2本の位置決め糊が塗布された位置決め接着層131を有する。
FIG. 4 is a developed view showing the second sheet-like material of the cylindrical body according to an embodiment of the present invention. Specifically, FIG. 4 shows the state before being formed into a cylindrical shape. As shown in FIG. 4, the second sheet material 120 has a positioning adhesive layer 131 coated with two positioning glues in a straight line parallel to the axial direction.
このように、位置決め接着層131が、軸方向に平行な直線状に、2本の位置決め糊が塗布された接着パターンを有することにより、位置決め接着層を全面に設ける場合と比較して、接着剤の塗布量を削減することができる。
In this way, since the positioning adhesive layer 131 has an adhesive pattern in which two positioning adhesives are applied in a straight line parallel to the axial direction, the adhesive The amount of coating can be reduced.
なお、位置決め接着層131の接着パターンは、図4に示したものに限定されない。図5は、本発明の一実施形態に係る筒状体の第2シート状材料を示す別の展開図である。具体的には、図5は、筒状に成形される前の状態を示している。図5に示すように、第2シート状材料120は、軸方向に沿ってらせん状に位置決め糊が塗布された位置決め接着層131を有する。
Note that the adhesive pattern of the positioning adhesive layer 131 is not limited to that shown in FIG. 4. FIG. 5 is another developed view showing the second sheet-like material of the cylindrical body according to an embodiment of the present invention. Specifically, FIG. 5 shows the state before being formed into a cylindrical shape. As shown in FIG. 5, the second sheet-like material 120 has a positioning adhesive layer 131 on which positioning glue is applied spirally along the axial direction.
このように、位置決め接着層131が、軸方向に沿ってらせん状に位置決め糊が塗布された接着パターンを有することにより、位置決め接着層を全面に設ける場合と比較して、接着剤の塗布量を削減することができる。
As described above, since the positioning adhesive layer 131 has an adhesive pattern in which the positioning adhesive is applied spirally along the axial direction, the amount of adhesive applied can be reduced compared to the case where the positioning adhesive layer is provided on the entire surface. can be reduced.
図6は、本発明の一実施形態に係る筒状体の第2シート状材料を示す別の展開図である。具体的には、図6は、筒状に成形される前の状態を示している。図6に示すように、第2シート状材料120は、軸方向に平行な直線状に、3本の位置決め糊が塗布された位置決め接着層131を有する。
FIG. 6 is another developed view showing the second sheet-like material of the cylindrical body according to an embodiment of the present invention. Specifically, FIG. 6 shows the state before being formed into a cylindrical shape. As shown in FIG. 6, the second sheet material 120 has a positioning adhesive layer 131 coated with three positioning glues in a straight line parallel to the axial direction.
このように、位置決め接着層131が、軸方向に平行な直線状に、3本の位置決め糊が塗布された接着パターンを有することにより、位置決め接着層を全面に設ける場合と比較して、接着剤の塗布量を削減することができる。
In this way, since the positioning adhesive layer 131 has an adhesive pattern in which three positioning adhesives are applied in a straight line parallel to the axial direction, the adhesive The amount of coating can be reduced.
図7は、本発明の一実施形態に係る筒状体の第2シート状材料を示す別の展開図である。具体的には、図7は、筒状に成形される前の状態を示している。図7に示すように、第2シート状材料120は、軸方向に対して直交する直線状に、3本の位置決め糊が塗布された位置決め接着層131を有する。なお、位置決め糊は、2本塗布されてもよいし、4本以上塗布されてもよい。
FIG. 7 is another developed view showing the second sheet material of the cylindrical body according to an embodiment of the present invention. Specifically, FIG. 7 shows the state before being formed into a cylindrical shape. As shown in FIG. 7, the second sheet-like material 120 has a positioning adhesive layer 131 coated with three positioning glues in a straight line perpendicular to the axial direction. Note that two or more positioning glues may be applied.
このように、位置決め接着層131が、軸方向に対して直交する直線状に、3本の位置決め糊が塗布された接着パターンを有することにより、位置決め接着層を全面に設ける場合と比較して、接着剤の塗布量を削減することができる。
In this way, since the positioning adhesive layer 131 has an adhesive pattern in which three positioning glues are applied in a straight line perpendicular to the axial direction, compared to the case where the positioning adhesive layer is provided on the entire surface, The amount of adhesive applied can be reduced.
また、図4から図7に示した第2シート状材料120を用いて接着剤の塗布量を削減することにより、香味発生物品や喫煙物品に適用された筒状体100から加熱や燃焼によって生じる接着剤の成分が低減されるので、香味発生物品や喫煙物品の香味や喫味の劣化が抑制される。
In addition, by reducing the amount of adhesive applied using the second sheet-like material 120 shown in FIGS. 4 to 7, it is possible to reduce the amount of adhesive that is produced by heating or burning from the cylindrical body 100 applied to flavor-producing articles or smoking articles. Since the adhesive component is reduced, deterioration of the flavor and taste of flavor-producing articles and smoking articles is suppressed.
さらに、接着剤の塗布量を削減することにより、コストも削減される。また、接着剤の塗布量を削減することにより、筒状体100の製造装置に付着する接着剤の糊カスが低減されるので、製造装置の停止リスクが低減されるとともに、糊カス清掃時間が短縮されて、筒状体100の生産性を向上させることができる。
Furthermore, by reducing the amount of adhesive applied, costs are also reduced. In addition, by reducing the amount of adhesive applied, the amount of adhesive residue adhering to the manufacturing equipment for the cylindrical body 100 is reduced, so the risk of stopping the manufacturing equipment is reduced, and the time required to clean the adhesive debris is reduced. This makes it possible to improve the productivity of the cylindrical body 100.
なお、筒状体100は、香味発生物品や喫煙物品の半製品に組み込まれた後、筒状体100の外周から内周に向けてレーザ光線が照射され、照射箇所の材料を燃焼させることで、周方向の全周に亘って断続的に、筒状体100を貫く通気孔が形成され得る。このとき、接着剤を第1シート状材料110と第2シート状材料120との間の全面に塗布すると、通気孔を形成する際、接着剤の燃焼灰が通気孔を閉塞するおそれがある。
In addition, after the cylindrical body 100 is incorporated into a semi-finished product of a flavor generating article or a smoking article, a laser beam is irradiated from the outer periphery to the inner periphery of the cylindrical body 100, and the material at the irradiated area is burned. , ventilation holes penetrating the cylindrical body 100 may be formed intermittently over the entire circumference in the circumferential direction. At this time, if the adhesive is applied to the entire surface between the first sheet-like material 110 and the second sheet-like material 120, there is a risk that the combustion ash of the adhesive will clog the vent when forming the vent.
筒状体100を構成する紙は、有機物である木質パルプ(樹木が含むリグニン・ヘミセルロース等が除去されたほぼ純粋なセルロース)および無機物である填料(炭酸カルシウム)であり、レーザ光線を照射することによって生じる燃焼灰は、炭酸カルシウムが主体である。
The paper constituting the cylindrical body 100 is made of organic wood pulp (almost pure cellulose from which lignin, hemicellulose, etc. contained in trees have been removed) and an inorganic filler (calcium carbonate), and cannot be irradiated with a laser beam. The combustion ash produced by this method is mainly composed of calcium carbonate.
これに対して、位置決め接着層131、第1継目接着層132および第2継目接着層133は、例えば、有機高分子である改質でんぷん、酢酸ビニルまたはエチレン酢酸ビニルとアルコール類と水との混錬物であり、レーザ光線を照射することによって生じる燃焼灰には、燃焼残の有機高分子が混ざる。
On the other hand, the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 are made of, for example, a mixture of organic polymers such as modified starch, vinyl acetate, or ethylene vinyl acetate, alcohol, and water. It is a forged product, and the combustion ash produced by laser beam irradiation is mixed with organic polymers left over from combustion.
そのため、位置決め接着層131、第1継目接着層132および第2継目接着層133が塗布された箇所に形成された通気孔における燃焼灰は、炭酸カルシウムと有機高分子とが混ざったものとなり、位置決め接着層131、第1継目接着層132および第2継目接着層133が塗布されていない箇所に形成された通気孔における炭酸カルシウム主体の燃焼灰よりも、粘着性があり通気孔を閉塞しやすい。
Therefore, the combustion ash in the vents formed at the locations where the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 are applied is a mixture of calcium carbonate and organic polymer, and The ash is more sticky and tends to block the air holes than the combustion ash mainly composed of calcium carbonate in the air holes formed in the areas where the adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 are not applied.
そこで、図4から図7に示したように、第2シート状材料120に塗布される位置決め接着層131を、線状に位置決め糊(接着剤)が塗布された接着パターンとすることにより、位置決め接着層を全面に設ける場合と比較して、位置決め接着層131が塗布された箇所に通気孔が形成される確率を低減することができ、接着剤の燃焼灰が通気孔を閉塞することを抑制することができる。
Therefore, as shown in FIGS. 4 to 7, the positioning adhesive layer 131 applied to the second sheet material 120 is formed into an adhesive pattern in which positioning glue (adhesive) is applied in a linear manner. Compared to the case where the adhesive layer is provided on the entire surface, the probability that a vent hole will be formed in the area where the positioning adhesive layer 131 is applied can be reduced, and the combustion ash of the adhesive can be suppressed from clogging the vent hole. can do.
次に、筒状体100の製造方法について説明する。図8は、本発明の一実施形態に係る筒状体の製造装置を示す構成図である。図8に示した筒状体の製造装置1において、シート状材料供給装置22のボビン(図示せず)から、適当な幅をもったシート状材料24が搬送方向34に引き出され、複数の方向転換ローラ41を介して長手方向に搬送される。
Next, a method for manufacturing the cylindrical body 100 will be explained. FIG. 8 is a configuration diagram showing a cylindrical body manufacturing apparatus according to an embodiment of the present invention. In the cylindrical body manufacturing apparatus 1 shown in FIG. 8, a sheet material 24 having an appropriate width is pulled out from a bobbin (not shown) of a sheet material supply device 22 in a conveying direction 34, and is drawn out in a plurality of directions. It is conveyed in the longitudinal direction via the conversion roller 41.
シート状材料24は、裁断部23内において長手方向に裁断される。具体的には、シート状材料24は、第1の幅を有する第1シート状材料110と第2の幅を有する第2シート状材料120とに裁断される。裁断された第1シート状材料110および第2シート状材料120は、方向転換ローラ41を介して並行して搬送され、横方向搬送ローラ32により相互に分離される。
The sheet material 24 is cut in the longitudinal direction within the cutting section 23. Specifically, the sheet material 24 is cut into a first sheet material 110 having a first width and a second sheet material 120 having a second width. The cut first sheet material 110 and second sheet material 120 are conveyed in parallel via direction change rollers 41 and separated from each other by lateral conveyance rollers 32.
第2シート状材料120は、方向転換ローラ41により方向転換された後、糊付け部25(塗布部)により、長手方向の全長にわたって位置決め接着層131、第1継目接着層132および第2継目接着層133(図3参照)が塗布される(塗布工程)。ここで、位置決め接着層131は、線状に位置決め糊(接着剤)が塗布された接着パターンを有する(図4から図7参照)。
After the direction of the second sheet-like material 120 is changed by the direction changing roller 41, the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer are applied over the entire length in the longitudinal direction by the gluing unit 25 (applying unit). 133 (see FIG. 3) is applied (coating process). Here, the positioning adhesive layer 131 has an adhesive pattern in which positioning paste (adhesive) is applied in a linear manner (see FIGS. 4 to 7).
続いて、第2シート状材料120は、加湿ノズル26(加湿部)により加湿される(加湿工程)。加湿ノズル26は、第2シート状材料120の位置決め接着層131が塗布された面に、水を噴射する。なお、加湿ノズル26は、水に代えてアルコールを第2シート状材料120に噴射してもよいし、蒸気を第2シート状材料120に噴霧してもよい。
Subsequently, the second sheet material 120 is humidified by the humidification nozzle 26 (humidification section) (humidification step). The humidifying nozzle 26 sprays water onto the surface of the second sheet material 120 on which the positioning adhesive layer 131 is applied. Note that the humidifying nozzle 26 may spray alcohol onto the second sheet material 120 instead of water, or may spray steam onto the second sheet material 120.
これにより、第2シート状材料120の位置決め接着層131、第1継目接着層132および第2継目接着層133が塗布された箇所とその他の箇所との湿度が同等になり、後の工程で第2シート状材料120を筒状に成形する際、均一に変形させることができるので、真円性の高い筒状体100を得ることができる。
As a result, the humidity of the area where the positioning adhesive layer 131, the first seam adhesive layer 132, and the second seam adhesive layer 133 of the second sheet-like material 120 are applied becomes equal to that of the other areas, so that When the two-sheet material 120 is formed into a cylindrical shape, it can be uniformly deformed, so that the cylindrical body 100 with high roundness can be obtained.
一方、第1シート状材料110は、第2シート状材料120から分離された状態で搬送され、位置ずらし部29により、搬送方向に対して横方向に位置がずらされる。その後、引張りローラ対28(接着部)により、第1シート状材料110と第2シート状材料120とが一体化される(接着工程)。
On the other hand, the first sheet-like material 110 is conveyed in a state separated from the second sheet-like material 120, and its position is shifted in the transverse direction with respect to the conveyance direction by the position shifting section 29. Thereafter, the first sheet-like material 110 and the second sheet-like material 120 are integrated by the tension roller pair 28 (adhesion section) (adhesion step).
これにより、第1シート状材料110と第2シート状材料120とが、長手方向に直交する幅方向の端部同士が重ならないように互いにずらして接着される。具体的には、第2シート状材料120に塗布された位置決め接着層131および第1継目接着層132により、第1本体部111と第2本体部121とが互いに接着される(図3参照)。
As a result, the first sheet-like material 110 and the second sheet-like material 120 are adhered to each other so that their ends in the width direction perpendicular to the longitudinal direction do not overlap with each other. Specifically, the first body part 111 and the second body part 121 are adhered to each other by the positioning adhesive layer 131 and the first seam adhesive layer 132 applied to the second sheet-like material 120 (see FIG. 3). .
なお、筒状体の製造装置1には、第1シート状材料110および第2シート状材料120の幅方向の端部を検知するセンサ、および第1シート状材料110と第2シート状材料120との位置ずれ量を制御するための制御機構が設けられ得る。
Note that the cylindrical body manufacturing apparatus 1 includes a sensor that detects the ends of the first sheet-like material 110 and the second sheet-like material 120 in the width direction, and a sensor that detects the ends of the first sheet-like material 110 and the second sheet-like material 120. A control mechanism may be provided to control the amount of positional deviation between the two.
次に、互いにずらして接着された第1シート状材料110および第2シート状材料120は、成形装置30(成形部)に搬送される。成形装置30では、複数の方向転換ローラ41を介して、無端状の成形ベルト43がエンドレスに案内されている。成形装置30に搬送された第1シート状材料110および第2シート状材料120は、押圧部44により成形ベルト43に押圧される。
Next, the first sheet-like material 110 and the second sheet-like material 120, which are mutually shifted and adhered, are conveyed to the molding device 30 (forming section). In the forming device 30, an endless forming belt 43 is guided endlessly via a plurality of direction changing rollers 41. The first sheet material 110 and the second sheet material 120 conveyed to the molding device 30 are pressed against the molding belt 43 by the pressing section 44 .
その後、第1シート状材料110および第2シート状材料120は、成形装置30内において、例えば特開2018-121628号公報に記載された公知の方法により、筒状の連続体31に成形される(成形工程)。このとき、第2シート状材料120に塗布された第2継目接着層133により、第1延出部112と第2延出部122とが互いに接着される(図3参照)。
Thereafter, the first sheet-like material 110 and the second sheet-like material 120 are formed into a cylindrical continuous body 31 in the forming device 30 by a known method described in, for example, Japanese Patent Application Publication No. 2018-121628. (molding process). At this time, the first extension part 112 and the second extension part 122 are adhered to each other by the second seam adhesive layer 133 applied to the second sheet material 120 (see FIG. 3).
続いて、筒状の連続体31に成形された第1シート状材料110および第2シート状材料120は、加熱部37により加熱され、これにより、位置決め接着層131、第1継目接着層132および第2継目接着層133が硬化する。また、加湿ノズル26により加湿された第2シート状材料120も加熱部37で乾燥する。
Subsequently, the first sheet material 110 and the second sheet material 120 formed into the cylindrical continuous body 31 are heated by the heating unit 37, whereby the positioning adhesive layer 131, the first seam adhesive layer 132, and The second seam adhesive layer 133 is cured. Further, the second sheet material 120 humidified by the humidifying nozzle 26 is also dried in the heating section 37 .
次に、筒状の連続体31に成形された第1シート状材料110および第2シート状材料120は、切断部38(切断部)により所定の長さに切断され(切断工程)、筒状体100が形成される。なお、筒状体の製造装置1において、第1シート状材料110と第2シート状材料120とは、互いに入れ替わってもよい。
Next, the first sheet material 110 and the second sheet material 120 formed into the cylindrical continuous body 31 are cut into a predetermined length by the cutting section 38 (cutting section) (cutting step), and the cylindrical continuous body 31 is cut into a predetermined length (cutting step). A body 100 is formed. In addition, in the cylindrical body manufacturing apparatus 1, the first sheet-like material 110 and the second sheet-like material 120 may be replaced with each other.
次に、筒状体の製造装置1を用いて各種実験を行った結果について説明する。まず、加湿ノズル26による適切な加湿条件を見出すための実験を行った。図9は、本発明の一実施形態に係る筒状体の製造装置における加湿条件の実験結果を示す説明図である。ここでは、第2シート状材料120に、軸方向に平行な直線状に、3本の位置決め糊を塗布した場合(図6参照)について、加湿条件を変えて実験を行った。
Next, the results of various experiments conducted using the cylindrical body manufacturing apparatus 1 will be explained. First, an experiment was conducted to find appropriate humidification conditions using the humidification nozzle 26. FIG. 9 is an explanatory diagram showing experimental results of humidification conditions in a cylindrical body manufacturing apparatus according to an embodiment of the present invention. Here, an experiment was conducted with different humidification conditions for the case where three positioning glues were applied to the second sheet material 120 in a straight line parallel to the axial direction (see FIG. 6).
図9に示すように、水量、噴射圧力および加湿ノズル26から第2シート状材料120までの距離(加湿ノズル距離)について、加湿条件を水準1から水準9まで変えながら筒状体100を製造したところ、真円性および円周長において、水準6(水量6.34mg/本、噴射圧力0.05MPa、加湿ノズル距離17mm)が適切であることが確認された。
As shown in FIG. 9, the cylindrical body 100 was manufactured while changing the humidification conditions from level 1 to level 9 regarding the amount of water, the injection pressure, and the distance from the humidification nozzle 26 to the second sheet material 120 (humidification nozzle distance). However, it was confirmed that level 6 (water amount 6.34 mg/bottle, injection pressure 0.05 MPa, humidifying nozzle distance 17 mm) was appropriate in terms of roundness and circumferential length.
続いて、図9に示した水準6により、第2シート状材料120に、軸方向に沿ってらせん状に位置決め糊を塗布した筒状体100(図5参照)を製造したところ、第2継目接着層133による第1延出部112と第2延出部122との接着(図3参照)が適切に行われなかった。
Subsequently, according to the level 6 shown in FIG. 9, a cylindrical body 100 (see FIG. 5) was manufactured by applying positioning glue to the second sheet material 120 in a spiral shape along the axial direction. The first extending portion 112 and the second extending portion 122 were not properly bonded together by the adhesive layer 133 (see FIG. 3).
そこで、第2シート状材料120に、軸方向に沿ってらせん状に位置決め糊を塗布した筒状体100(図5参照)について、水量を変えながら実験を行った。この結果、らせん状に位置決め糊を塗布した筒状体100については、水量28.20mg/本が適切であることが確認された。筒状体の製造装置1における接着パターンごとの加湿条件を図10に示す。
Therefore, an experiment was conducted on the cylindrical body 100 (see FIG. 5) in which positioning glue was applied spirally along the axial direction to the second sheet-like material 120 while changing the amount of water. As a result, it was confirmed that the water amount of 28.20 mg/piece was appropriate for the cylindrical body 100 coated with positioning glue in a spiral shape. FIG. 10 shows humidification conditions for each adhesive pattern in the cylindrical body manufacturing apparatus 1.
次に、第2シート状材料120に、軸方向に沿ってらせん状に位置決め糊を塗布した筒状体100(図5参照)、および第2シート状材料120に、軸方向に平行な直線状に、2本の位置決め糊を塗布した筒状体100(図4参照)について、位置決め接着層131の塗布量を変えて実験を行った。
Next, the second sheet-like material 120 is coated with positioning glue in a spiral shape along the axial direction (see FIG. 5), and the second sheet-like material 120 is coated with positioning glue in a straight line parallel to the axial direction. Next, an experiment was conducted on the cylindrical body 100 (see FIG. 4) coated with two pieces of positioning glue, while changing the amount of the positioning adhesive layer 131 applied.
この結果、らせん状に位置決め糊を塗布した筒状体100については、塗布量20g/500m(4.8mg/本)が適切であり、2本の位置決め糊を塗布した筒状体100については、25g/500m(3.0mg/本×2)が適切であることが確認された。筒状体100における位置決め接着層131の塗布量を従来品と比較した結果を図11に示す。
As a result, for the cylindrical body 100 coated with positioning glue in a spiral shape, an application amount of 20g/500m (4.8mg/piece) is appropriate, and for the cylindrical body 100 coated with two strands of positioning glue, It was confirmed that 25g/500m (3.0mg/piece x 2) was appropriate. FIG. 11 shows the results of comparing the coating amount of the positioning adhesive layer 131 on the cylindrical body 100 with that of a conventional product.
図11に示すように、らせん状に位置決め糊を塗布した筒状体100では、従来品(塗布量100g/500m(24mg/本))と比較して、位置決め接着層131の塗布量を80%削減することができる。また、2本の位置決め糊を塗布した筒状体100では、従来品と比較して、位置決め接着層131の塗布量を75%削減することができる。
As shown in FIG. 11, in the cylindrical body 100 coated with positioning glue in a spiral shape, the coating amount of the positioning adhesive layer 131 is 80% compared to the conventional product (coating amount: 100 g/500 m (24 mg/piece)). can be reduced. Further, in the case of the cylindrical body 100 coated with two positioning adhesives, the amount of the positioning adhesive layer 131 applied can be reduced by 75% compared to the conventional product.
続いて、図10および図11に示した加湿条件および位置決め接着層131の塗布量で、第2シート状材料120に、軸方向に沿ってらせん状に位置決め糊を塗布した筒状体100(図5参照)、および第2シート状材料120に、軸方向に平行な直線状に、2本の位置決め糊を塗布した筒状体100(図4参照)を製造し、各種物性を測定した。筒状体100の各種物性を規格品よび従来品と比較した結果を図12に示す。
Subsequently, the cylindrical body 100 (Fig. 5), and a cylindrical body 100 (see FIG. 4) in which two positioning glues were applied in a straight line parallel to the axial direction to the second sheet-like material 120 were manufactured, and various physical properties were measured. FIG. 12 shows the results of comparing various physical properties of the cylindrical body 100 with a standard product and a conventional product.
ここで、らせん状に位置決め糊を塗布した筒状体100および2本の位置決め糊を塗布した筒状体100については、加湿ノズル26による加湿の影響を考慮して、筒状体100の形成直後および24時間後の物性を測定した。また、水分は、1週間後の値を測定した。
Here, regarding the cylindrical body 100 coated with positioning glue in a spiral shape and the cylindrical body 100 coated with two positioning glues, in consideration of the influence of humidification by the humidifying nozzle 26, immediately after the formation of the cylindrical body 100, And the physical properties were measured after 24 hours. Moreover, the moisture content was measured after one week.
図12に示すように、筒状体100の形成直後では、従来品と同等の重量であるものの、時間が経つにつれて水分が減少し、重量が軽くなる傾向にあることが確認された。また、円周長や硬さについても、時間が経つにつれて水分が減少し、値が変化することが確認された。
As shown in FIG. 12, it was confirmed that immediately after the cylindrical body 100 was formed, it had the same weight as the conventional product, but as time passed, the water content decreased and the weight tended to become lighter. It was also confirmed that the circumference length and hardness values changed as time passed as water content decreased.
また、らせん状に位置決め糊を塗布した筒状体100および2本の位置決め糊を塗布した筒状体100のいずれについても、真円性が規格品と同等であることが確認された。また、らせん状に位置決め糊を塗布した筒状体100および2本の位置決め糊を塗布した筒状体100のいずれについても、第1延出部112と第2延出部122との継目部分の構造が従来品と同様であることから、継目剥離強度は、従来品と同等の値を示す。
Furthermore, it was confirmed that the roundness of both the cylindrical body 100 coated with positioning glue in a spiral shape and the cylindrical body 100 coated with two pieces of positioning glue was equivalent to that of the standard product. Furthermore, for both the cylindrical body 100 coated with positioning glue in a spiral shape and the cylindrical body 100 coated with two positioning glues, the joint portion between the first extension part 112 and the second extension part 122 is Since the structure is the same as the conventional product, the seam peel strength shows the same value as the conventional product.
また、位置決め接着層131の面積を、第1本体部と第2本体部との重なり部分の面積の10%以上50%以下とすることにより、第1シート状材料110と第2シート状材料120との接着不良を抑制し、真円性に優れ、香味や喫味への影響が少ない筒状体を得ることができる。
Furthermore, by setting the area of the positioning adhesive layer 131 to 10% or more and 50% or less of the area of the overlapping portion of the first body part and the second body part, the first sheet-like material 110 and the second sheet-like material 120 can be It is possible to obtain a cylindrical body that suppresses poor adhesion with the cylindrical body, has excellent roundness, and has little effect on flavor and taste.
以上、本発明の実施形態について説明してきたが、上記した発明の実施形態は、本発明の理解を容易にするためのものであり、本発明を限定するものではない。本発明は、その趣旨を逸脱することなく、変更、改良され得るとともに、本発明にはその均等物が含まれる。また、上述した課題の少なくとも一部を解決できる範囲、または、効果の少なくとも一部を奏する範囲において、特許請求の範囲および明細書に記載された各構成要素の組み合わせ、または、省略が可能である。
Although the embodiments of the present invention have been described above, the embodiments of the invention described above are for facilitating understanding of the present invention, and are not intended to limit the present invention. The present invention may be modified and improved without departing from its spirit, and the present invention includes equivalents thereof. In addition, it is possible to combine or omit each component described in the claims and the specification to the extent that at least part of the above-mentioned problems can be solved or at least part of the effect can be achieved. .
1…筒状体の製造装置
22…シート状材料供給装置
23…裁断部
24…シート状材料
25…糊付け部
26…加湿ノズル
28…引張りローラ対
29…位置ずらし部
30…成形装置
31…筒状の連続体
32…横方向搬送ローラ
34…搬送方向
37…加熱部
38…切断部
41…方向転換ローラ
43…成形ベルト
44…押圧部
100…筒状体
110…第1シート状材料
111…第1本体部
112…第1延出部
120…第2シート状材料
121…第2本体部
122…第2延出部
130…接着層
131…位置決め接着層
132…第1継目接着層
133…第2継目接着層 DESCRIPTION OF SYMBOLS 1... Cylindrical body manufacturing device 22... Sheet-like material supply device 23... Cutting section 24... Sheet-like material 25... Gluing section 26... Humidifying nozzle 28... Tension roller pair 29... Position shifting section 30... Forming device 31... Cylindrical Continuous body 32... Lateral conveyance roller 34... Conveyance direction 37... Heating section 38... Cutting section 41... Direction changing roller 43... Forming belt 44... Pressing section 100... Cylindrical body 110... First sheet material 111... First Main body part 112...First extension part 120...Second sheet material 121...Second main body part 122...Second extension part 130...Adhesive layer 131...Positioning adhesive layer 132...First seam adhesive layer 133...Second seam adhesive layer
22…シート状材料供給装置
23…裁断部
24…シート状材料
25…糊付け部
26…加湿ノズル
28…引張りローラ対
29…位置ずらし部
30…成形装置
31…筒状の連続体
32…横方向搬送ローラ
34…搬送方向
37…加熱部
38…切断部
41…方向転換ローラ
43…成形ベルト
44…押圧部
100…筒状体
110…第1シート状材料
111…第1本体部
112…第1延出部
120…第2シート状材料
121…第2本体部
122…第2延出部
130…接着層
131…位置決め接着層
132…第1継目接着層
133…第2継目接着層 DESCRIPTION OF SYMBOLS 1... Cylindrical body manufacturing device 22... Sheet-like material supply device 23... Cutting section 24... Sheet-like material 25... Gluing section 26... Humidifying nozzle 28... Tension roller pair 29... Position shifting section 30... Forming device 31... Cylindrical Continuous body 32... Lateral conveyance roller 34... Conveyance direction 37... Heating section 38... Cutting section 41... Direction changing roller 43... Forming belt 44... Pressing section 100... Cylindrical body 110... First sheet material 111... First Main body part 112...First extension part 120...Second sheet material 121...Second main body part 122...Second extension part 130...Adhesive layer 131...Positioning adhesive layer 132...First seam adhesive layer 133...Second seam adhesive layer
Claims (5)
- 筒状体の製造方法であって、
長手方向に搬送される第1材料および第2材料の少なくとも一方に、前記第1材料と前記第2材料とを互いに接着する糊を、少なくとも線状のパターンを含む接着パターンで塗布する塗布工程と、
前記糊が塗布された前記第1材料および前記第2材料の少なくとも一方を加湿する加湿工程と、
前記第1材料と前記第2材料とを、前記長手方向に直交する幅方向の端部同士が重ならないように互いにずらした状態で、重ねて接着する接着工程と、
互いにずらして接着された前記第1材料および前記第2材料を、筒状の連続体に成形する成形工程と、
前記連続体を筒状体に切断する切断工程と、を有する
筒状体の製造方法。 A method for manufacturing a cylindrical body, the method comprising:
an application step of applying glue for bonding the first material and the second material to each other in an adhesive pattern including at least a linear pattern on at least one of the first material and the second material that are conveyed in the longitudinal direction; ,
a humidifying step of humidifying at least one of the first material and the second material to which the glue is applied;
an adhesion step of overlapping and adhering the first material and the second material in a state in which the ends in the width direction perpendicular to the longitudinal direction are shifted from each other so that they do not overlap;
a molding step of molding the first material and the second material, which are mutually shifted and adhered, into a cylindrical continuous body;
A method for producing a cylindrical body, comprising a cutting step of cutting the continuous body into a cylindrical body. - 請求項1に記載の筒状体の製造方法であって、
前記加湿工程は、前記第1材料および前記第2材料の少なくとも一方に水またはアルコールを噴射する工程である、
筒状体の製造方法。 A method for manufacturing a cylindrical body according to claim 1, comprising:
The humidification step is a step of spraying water or alcohol onto at least one of the first material and the second material.
Method for manufacturing a cylindrical body. - 請求項1に記載の筒状体の製造方法であって、
前記加湿工程は、前記第1材料および前記第2材料の少なくとも一方に蒸気を噴霧する工程である、
筒状体の製造方法。 A method for manufacturing a cylindrical body according to claim 1, comprising:
The humidifying step is a step of spraying steam onto at least one of the first material and the second material.
Method for manufacturing a cylindrical body. - 請求項1から請求項3までの何れか1項に記載の筒状体の製造方法であって、
前記塗布工程は、前記糊の塗布される面積が、前記接着工程で重ねられる前記第1材料と前記第2材料との重なり部分の面積の10%以上50%以下となるように前記糊を塗布する工程である、
筒状体の製造方法。 A method for manufacturing a cylindrical body according to any one of claims 1 to 3, comprising:
In the application step, apply the glue so that the area to which the glue is applied is 10% or more and 50% or less of the area of the overlapping portion of the first material and the second material overlapped in the adhesion step. It is a process of
Method for manufacturing a cylindrical body. - 筒状体の製造装置であって、
長手方向に搬送される第1材料および第2材料の少なくとも一方に、前記第1材料と前記第2材料とを互いに接着する糊を、少なくとも線状のパターンを含む接着パターンで塗布する塗布部と、
前記糊が塗布された前記第1材料および前記第2材料の少なくとも一方を加湿する加湿部と、
前記第1材料と前記第2材料とを、前記長手方向に直交する幅方向の端部同士が重ならないように互いに位置ずれさせる位置ずらし部と、
互いにずらされた前記第1材料と前記第2材料とを重ねて接着する接着部と、
互いにずらして接着された前記第1材料および前記第2材料を、筒状の連続体に成形する成形部と、
前記連続体を筒状体に切断する切断部と、を備えた
筒状体の製造装置。 An apparatus for manufacturing a cylindrical body,
an application unit that applies glue for bonding the first material and the second material to each other in an adhesive pattern including at least a linear pattern on at least one of the first material and the second material that are conveyed in the longitudinal direction; ,
a humidifying unit that humidifies at least one of the first material and the second material to which the glue is applied;
a position shifting part that shifts the positions of the first material and the second material so that their ends in the width direction perpendicular to the longitudinal direction do not overlap;
an adhesive part that overlaps and adheres the first material and the second material that are shifted from each other;
a molding section that molds the first material and the second material, which are adhered to each other in a shifted manner, into a cylindrical continuous body;
A cylindrical body manufacturing apparatus, comprising: a cutting section that cuts the continuous body into cylindrical bodies.
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PCT/JP2022/016386 WO2023188224A1 (en) | 2022-03-31 | 2022-03-31 | Method for manufacturing cylindrical body, and device for manufacturing cylindrical body |
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Citations (3)
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JPS5948988B2 (en) * | 1977-04-04 | 1984-11-30 | エフ・ジェイ・ブルルス アンド コンパニ− エス・ア−・ | Method and device for manufacturing cigarette filter unit |
JP2002045165A (en) * | 2000-06-08 | 2002-02-12 | Hauni Maschinenbau Ag | Method for coating liquid on covering paper tape |
JP2018093867A (en) * | 2016-12-12 | 2018-06-21 | ハウニ・マシイネンバウ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | Double-layered small tube for tobacco processing industry, and method for producing such small tube |
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2022
- 2022-03-31 WO PCT/JP2022/016386 patent/WO2023188224A1/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS5948988B2 (en) * | 1977-04-04 | 1984-11-30 | エフ・ジェイ・ブルルス アンド コンパニ− エス・ア−・ | Method and device for manufacturing cigarette filter unit |
JP2002045165A (en) * | 2000-06-08 | 2002-02-12 | Hauni Maschinenbau Ag | Method for coating liquid on covering paper tape |
JP2018093867A (en) * | 2016-12-12 | 2018-06-21 | ハウニ・マシイネンバウ・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング | Double-layered small tube for tobacco processing industry, and method for producing such small tube |
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