WO2023181850A1 - Pressure regulator valve - Google Patents
Pressure regulator valve Download PDFInfo
- Publication number
- WO2023181850A1 WO2023181850A1 PCT/JP2023/008062 JP2023008062W WO2023181850A1 WO 2023181850 A1 WO2023181850 A1 WO 2023181850A1 JP 2023008062 W JP2023008062 W JP 2023008062W WO 2023181850 A1 WO2023181850 A1 WO 2023181850A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pressure regulating
- housing
- regulating valve
- cover member
- valve
- Prior art date
Links
- 238000003780 insertion Methods 0.000 claims abstract description 23
- 230000037431 insertion Effects 0.000 claims abstract description 23
- 230000001105 regulatory effect Effects 0.000 claims description 127
- 239000002184 metal Substances 0.000 claims description 9
- 239000000446 fuel Substances 0.000 description 77
- 239000002828 fuel tank Substances 0.000 description 8
- 230000005489 elastic deformation Effects 0.000 description 6
- 230000004323 axial length Effects 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 230000004308 accommodation Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 235000002597 Solanum melongena Nutrition 0.000 description 1
- 244000061458 Solanum melongena Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
Definitions
- the present disclosure relates to a pressure regulating valve.
- a pressure regulating valve for adjusting the supply pressure to a predetermined pressure may be disposed in a path for supplying liquid such as fuel.
- JP2021-116745A discloses a conventional fuel supply device that supplies fuel from a fuel tank of a vehicle such as an automobile to an engine.
- the fuel supply device is equipped with a fuel pump to supply fuel from the fuel tank to the engine.
- a pressure regulating valve is provided between the fuel supply path from the fuel pump to the engine.
- the pressure regulating valve of the fuel supply device is housed in a case member formed in the fuel supply path.
- the case member is provided with a housing portion that houses the pressure regulating valve.
- the pressure regulating valve is accommodated and fixed in this accommodation section.
- a pressure regulating valve device usually includes a valve body, a valve seat, a spring, a housing, and a cover member.
- a spring biases the valve body against the valve seat.
- the housing is made of metal and has a cylindrical shape, and contains components such as a valve body, a valve seat, and a spring.
- a plug cover member seals the aforementioned components within the housing.
- the plug cover member is press-fitted and fixed within the cylindrical housing of the pressure regulating valve. Therefore, the plug cover member also has a cylindrical shape corresponding to the cylindrical shape of the housing. The cylindrical shape is generally open at one end and closed at the other end.
- the plug cover member is generally inserted into the housing from the closed bottom side of the cylindrical plug cover member. This is because it is generally easier to insert the plug cover member into the housing when it is inserted from the closed side of the plug cover member than when it is inserted from the open side of the plug cover member.
- the problem to be solved by the present disclosure is to miniaturize the pressure regulating valve, improve the workability of the pressure regulating valve, and facilitate insertion of the plug cover member into the housing.
- One aspect of the present disclosure includes a valve body, a valve seat, a spring that biases the valve body against the valve seat, a metal housing that accommodates the valve body, the valve seat, and the spring, and the valve body. , the valve seat, and a metal plug cover member that holds the spring in the housing, the housing having a cylindrical shape and having a first end having an insertion hole and a shaft.
- the plug cover member has a cylindrical shape, and has an open end and a closed end located opposite to the open end in the axial direction;
- the closed end includes a positioning seat portion for positioning one end of the spring, the plug cover member is press-fitted from the open end into the housing through the insertion hole, and the housing includes:
- the pressure regulating valve has an expanding diameter portion at the first end that gradually increases in diameter toward the insertion hole.
- the plug cover member is press-fitted into the housing from the open end.
- the pressure regulating valve can be downsized, and the workability of the plug cover member can be improved.
- the housing has an enlarged diameter portion at the first end that gradually increases in diameter toward the insertion hole. Therefore, even when the plug cover member is inserted into the housing from the open end of the plug cover member, the insertion can be easily performed.
- FIG. 1 is an overall schematic diagram showing a fuel supply path in the fuel supply device of Embodiment 1.
- FIG. 2 is a perspective view of a case member including a fuel pump and a pressure regulating valve disposed in the fuel supply path of FIG. 1, with the pressure regulating valve removed.
- FIG. 3 is a sectional view taken along the line III-III of the case member in FIG. 2;
- FIG. 4 is a bottom view of the case member of FIG. 3 viewed from the direction of arrow IV.
- FIG. 5 is a sectional view taken along the line V-V of the pressure regulating valve in FIG. 4.
- FIG. FIG. 5 is a sectional view taken along the line VI-VI of the pressure regulating valve in FIG.
- FIG. 4 6 is a sectional view taken along the line VII-VII of the pressure regulating valve shown in FIG. 5.
- FIG. FIG. 6 is a sectional view taken along the line VIII-VIII of the pressure regulating valve shown in FIG. 5;
- FIG. 6 is a sectional view taken along the line IX-IX of the pressure regulating valve shown in FIG. 5;
- FIG. 6 is a sectional view taken along the line X-X of the pressure regulating valve shown in FIG. 5;
- the pressure regulating valve of Embodiment 1 is a pressure regulating valve provided in a fuel supply device of a vehicle or the like.
- directions such as left and right, up and down, and front and rear in the explanation of figures indicate the directions in the figure, and unless otherwise specified, indicate the direction when the pressure regulating valve of the fuel supply system is mounted on a vehicle, etc. It's not a thing.
- FIG. 1 shows a schematic diagram of the overall configuration of a fuel supply device 10.
- the fuel supply device 10 includes a fuel supply path 16 from the fuel tank 12 to the engine (internal combustion engine) 14, which supplies the fuel F in the fuel tank 12 to the engine 14.
- the fuel supply path 16 includes a fuel filter 18, a fuel pump 20, and a pressure regulating valve 22 inside the fuel tank 12. Fuel F in the fuel tank 12 is supplied to the fuel supply path 16 by the electric motor 24 of the fuel pump 20 via the fuel filter 18 .
- the fuel F pumped up into the fuel supply path 16 is adjusted to a predetermined fuel supply pressure by the pressure regulating valve 22 and supplied to the engine 14.
- the fuel pump 20 and the pressure regulating valve 22 are disposed adjacent to each other, and are housed within an integrally formed resin case member 26.
- a case member 28 for the fuel pump 20 and a case member 30 for the pressure regulating valve 22 are integrally formed adjacent to each other.
- the upper part of the case member 28 and the upper part of the case member 30 are connected by a connecting case member 32.
- a fuel supply path 16 is formed.
- the case member 28 for the fuel pump 20 and the case member 30 for the pressure regulating valve 22 are integrally formed within the outer case member 26.
- FIG. 2 is a perspective view of the case member 26 with the pressure regulating valve 22 removed.
- FIG. 3 shows a cross-sectional view of the case member 26 in FIG. 2 taken along the line III--III.
- a fuel supply path 16 is formed within the outer case member 26, as shown in FIG.
- a pressure regulating valve 22 and a fuel pump 20 are housed inside the outer case member 26 .
- FIG. 2 shows the outer case member 26 with its pressure regulating valve 22 removed.
- a case member 30 for the pressure regulating valve 22 is disposed on the left side inside the outer case member 26.
- a case member 28 for the fuel pump 20 is disposed on the right side inside the outer case member 26 . That is, the outer case member 26 accommodates the pressure regulating valve 22 and the fuel pump 20 therein so that the pressure regulating valve 22 is located on the left side and the fuel pump 20 is located on the right side.
- a connecting case member 32 is disposed above the outer case member 26.
- a pipe-shaped member 34 is provided at the upper part of the connecting case member 32.
- the piping-shaped member 34 forms a part of the fuel supply path 16 shown in FIG. 1, and is connected to a pipe for supplying fuel to the engine 14.
- the fuel supply path 16 is also connected to the pressure regulating valve 22, as will be described later, so that the fuel supplied to the engine 14 is adjusted to a predetermined fuel supply pressure.
- FIGS. 4 to 10 The configuration of the pressure regulating valve 22 is shown in FIGS. 4 to 10.
- FIG. 4 is a bottom view of the case member 30 for the pressure regulating valve 22 in the outer case member 26 shown in FIG. 3, viewed from the direction of arrow IV.
- FIG. 5 is a sectional view taken along the line V-V of the pressure regulating valve 22 in FIG.
- FIG. 6 is a sectional view taken along the line VI-VI of the pressure regulating valve 22 in FIG. 7 to 10 are cross-sectional views sequentially showing cross sections of the pressure regulating valve 22 shown in FIG. 5 at respective positions in the vertical direction (axial direction).
- the pressure regulating valve 22 is housed within a case member 30 that forms the fuel supply path 16.
- the case member 30 for the pressure regulating valve 22 is made of resin.
- the case member 30 is formed with a cylindrical accommodating portion 36 for accommodating the pressure regulating valve 22 therein.
- the cylinder shape is a cylindrical shape as shown in each of FIGS. 4 to 10.
- the pressure regulating valve 22 is inserted and housed within this cylindrical housing portion 36 .
- the pressure regulating valve 22 is inserted into the housing part 36 from below as seen in FIGS. 5 and 6.
- the accommodating portion 36 of the case member 30 for the pressure regulating valve 22 in this embodiment has a stepped shape consisting of a large diameter portion and a small diameter portion.
- the accommodating part 36 includes an upper accommodating part 38 that accommodates the upper part of the pressure regulating valve 22 and a lower accommodating part 40 that accommodates the lower part of the pressure regulating valve 22.
- the inner diameter of the lower accommodating part 40 is larger than the inner diameter of the upper accommodating part. That is, the small-diameter accommodating part 36 is located above, and the large-diameter accommodating part 36 is located below.
- the side surface portion 42 forming the large-diameter lower housing portion 40 disposed at the lower position is formed as an elastic deformation portion 43 that can be elastically deformed outward in the radial direction. Therefore, in this embodiment, the elastic deformation portion 43 and the side surface portion 42 forming the lower housing portion 40 refer to the same portion.
- the elastic deformation portion 43 is elastically deformed outward in the radial direction, so that the pressure regulating valve 22 can be easily inserted.
- a slit 44 is further formed in the vertical direction of the side surface portion 42 to facilitate elastic deformation of the side surface portion 42.
- the slit 44 is formed at the position of the case member 30 for the pressure regulating valve 22 shown in FIG. This position is the position of the side surface portion 42 forming the large-diameter lower housing portion 40, and the position of the elastic deformation portion 43.
- the first slit 45 and the second slit 98 are formed at different positions in the circumferential direction of the lower housing part 40 in the case member 30.
- the first slit 45 and the second slit 98 are formed in the elastically deformed portion 43. Note that both the first slit 45 and the second slit 98 are formed to extend in the insertion direction of the pressure regulating valve 22, that is, in the axial direction.
- the first slits 45 are formed at two symmetrical positions on the circumference of the cylindrical large-diameter lower housing portion 40.
- the first slit 45 is formed at a position on the line VV in FIG. 4 .
- the first slit 45 is formed in the side surface portion 42 of the large-diameter lower accommodating portion 40 in FIG. 5 .
- the upper end of the first slit 45 is located at the lower end of the upper housing part 38 .
- a retaining structure 86 which will be described later, is formed on the side surface portion 42 at a lower position of the first slit 45.
- the second slit 98 is also formed at the lower housing part 40 in the case member 30 for the pressure regulating valve 22, and is located at a lower position in the vertical direction of the lower housing part 40. It is formed.
- the second slits 98 are formed at four equal intervals in the circumferential direction, as shown in FIGS. 4 and 10. Specifically, they are formed on both sides of the two first slits 45 mentioned above.
- the second slit 98 is formed with its lower end open, and its upper end extends to an intermediate position in the vertical direction of the lower accommodating portion 40. This makes it easier to elastically deform the side portion 42 forming the lower housing portion 40.
- the pressure regulating valve 22 includes a metal housing 46 and a metal plug cover member 56. Usually, both the housing 46 and the plug cover member 56 are made of press-formed steel plate.
- the housing 46 is accommodated within the accommodating portion 36 of the case member 30 for the pressure regulating valve 22. Therefore, the housing 46 has a cylindrical shape corresponding to the inner cylindrical shape of the accommodating portion 36. In this embodiment, it has a cylindrical shape like the housing part 36.
- the cylindrical shape of the housing 46 is also a stepped shape consisting of a large diameter part and a small diameter part, similar to the housing part 36 of the case member 30 for the pressure regulating valve 22.
- Housing 46 consists of a lower housing section 50 of larger diameter and an upper housing section 48 of smaller diameter.
- the lower housing portion 50 corresponds to the larger diameter lower receiving portion 40 .
- the upper housing portion 48 corresponds to the smaller diameter upper receiving portion 38 .
- the lower housing portion 50 and the upper housing portion 48 are both cylindrical.
- the upper housing portion 48 is further formed in a stepped shape and includes a small-diameter housing-shaped portion 52 at an upper position and a small-diameter housing-shaped portion 54 at a lower position.
- the housing-shaped portion 52 at the upper position has a slightly smaller diameter than the housing-shaped portion 54 at the lower position.
- an annular seal ring 58 is inserted between the housing 46 and the inner cylindrical portion of the upper housing portion 38 of the case member 30 for the pressure regulating valve 22.
- the seal ring 58 is arranged at a step between the housing shaped portion 52 and the housing shaped portion 54, more specifically near the lower end of the housing shaped portion 52.
- FIG. 7 shows a sealing ring 58 arranged between the housing profile 52 and the case member 30.
- This sealing ring 58 prevents the flow of fuel from the top to the bottom in FIGS. 5 and 6 through the gap between the case member 30 for the pressure regulating valve 22 and the upper housing part 48 of the housing 46. I can do it.
- the lower end of the housing 46 corresponds to a "first end” and the upper end corresponds to a "second end”.
- the plug cover member 56 has a cylindrical shape, is press-fitted into the housing 46, and is fixedly disposed at a lower position of the housing 46. More specifically, the plug cover member 56 is arranged to close the lower portion of the lower housing portion 50 of the housing 46 . Therefore, the plug cover member 56 has a bottomed cylindrical shape with one end open and the other end closed. That is, the plug cover member 56 has a cylindrical peripheral surface that functions as a press-fitting portion 60 that is press-fitted into the housing 46, an open end, and a closed end located opposite to the open end in the axial direction.
- the plug cover member 56 is inserted into the insertion hole of the housing 46, that is, the lower opening, from the open end of the plug cover member 56. Then, the plug cover member 56 is press-fitted into the housing 46 through the insertion hole of the housing 46. Therefore, as seen in FIGS. 5 and 6, the plug cover member 56 is arranged such that the closed side is the lower surface portion 62 and the open side is the upper surface portion 64. In this arrangement, the plug cover member 56 is inserted into the cylinder of the lower housing portion 50 and is press-fitted and fixed.
- a positioning seat portion 70 for positioning one end side of a coil spring 68 disposed inside the housing 46, which will be described later, is provided on the lower surface portion 62 of the plug cover member 56. As seen in FIGS. 5 and 6, the positioning seat portion 70 is set by forming the center portion of the lower surface portion 62 to protrude upward. Positioning seat portion 70 fits within the lower end of coil spring 68 to position coil spring 68.
- the lower housing portion 50 includes an enlarged diameter portion 66 that gradually increases in diameter toward the insertion hole into which the plug cover member 56 is inserted, that is, toward the lower end. More specifically, the inner diameter of the lower housing section 50 expands downward at the lower end of the lower housing section 50, that is, at the enlarged diameter section 66.
- the plug cover member 56 is press-fitted into the lower housing portion 50 from the opening side of the upper surface portion 64 of the plug cover member 56, the end surface on the opening side gets caught in the lower end opening of the housing 46, making insertion difficult. It is. Therefore, the plug cover member 56 is inserted into the lower housing portion 50 from the closed side of the plug cover member 56.
- the plug cover member 56 is inserted into the lower housing portion 50 from the closed side of the plug cover member 56.
- it is easy to insert the plug cover member 56 into the housing 46 from the opening side of the upper surface portion 64. can be inserted into. That is, during insertion, the plug cover member 56 does not get caught on the lower end of the housing 46, and can be inserted smoothly.
- the housing 46 of the pressure regulating valve 22 includes a valve body 72, a valve seat 74, and a valve body 72 attached to the valve seat 74 as components of the pressure regulating valve 22.
- a coil spring 68 is provided to bias the coil spring 68.
- a filter member 76 is disposed above the small-diameter housing-shaped portion 52 at the upper position.
- Valve body 72 and valve seat 74 Valve body 72 is disposed at an upper position within large diameter lower housing section 50 .
- FIG. 8 shows a cross-sectional view of a location where the valve body 72 is provided. As seen in FIGS. 5 and 6, the step connecting the upper housing section 48 and the lower housing section 50 functions as the valve seat 74.
- a rubber member 78 is disposed on the valve body 72 to ensure sealing of the contact portion with the valve seat 74.
- the rubber member 78 has a disk portion and a shaft portion extending downward from the center portion thereof.
- the shaft portion of the rubber member 78 is fitted into a shaft hole 79 formed in the center of the valve body 72, so that the rubber member 78 is integrated with the valve body 72.
- a positioning seat portion 80 is formed on the lower surface of the valve body 72 and fits into the upper end of the coil spring 68.
- the outer diameter of the valve body 72 is such that a plurality of protrusions 82 are arranged in contact with the inner surface of the lower housing portion 50. Adjacent protrusions 82 are spaced apart from each other in the circumferential direction, and have a shape that allows fuel that has passed through the pressure regulating on-off valve 75 formed by the valve seat 74 and the valve body 72 to flow downward. In this embodiment, eight protrusions 82 are formed and are equally spaced in the circumferential direction.
- a fuel discharge hole 84 is provided at a midway position in the axial direction of the lower housing portion 50.
- the position where the fuel discharge hole 84 is formed is on the cross-sectional line IX-IX in FIG.
- FIG. 9 shows the location of the fuel discharge hole 84.
- four fuel discharge holes 84 are formed and are arranged at equal intervals in the circumferential direction. The fuel that has passed through the pressure regulating on-off valve 75 is discharged to the outside of the housing 46 through the fuel discharge hole 84 .
- the fuel discharged outside the housing 46 is returned into the fuel tank 12 through a slit 44 formed in the case member 30 for the pressure regulating valve 22.
- the slit 44 is shown in FIGS. 3-5 and 8-10.
- the coil spring 68 will be explained. As shown in FIGS. 5 and 6, the coil spring 68 is disposed between the valve body 72 and the plug cover member 56. The upper end of the coil spring 68 is fitted into a positioning seat portion 80 on the lower surface of the valve body 72. The lower end of the coil spring 68 is fitted into a positioning seat portion 70 of the plug cover member 56. As a result, the spring force of the coil spring 68 is applied to the valve body 72, and the pressure regulating valve 22 performs a pressure regulating action due to the valve action with the valve seat 74. Therefore, the fuel supply pressure to the engine 14 in the fuel supply path 16 shown in FIG. 1 is determined by the spring pressure of the coil spring 68.
- the filter member 76 is disposed in the fuel supply path 16 on the path to the pressure regulating valve 22 .
- a fine filtration path is formed in the filter member 76, and when dust is mixed in the fuel flowing into the pressure regulating valve 22, the filter member 76 has the role of preventing the fuel from flowing into the pressure regulating valve 22.
- Eggplant. This prevents the pressure regulating valve function of the valve body 72 and the valve seat 74 from being obstructed by dust, and allows the pressure regulating valve 22 to accurately perform the pressure regulating function.
- Fuel F in the fuel supply path 16 flows into the filter member 76 along the path arrow X1. Dust in the fuel is filtered by the filter member 76 and supplied to the pressure regulating on-off valve 75 constituted by the valve body 72 and the valve seat 74 along the path arrow X2.
- the pressure regulating on-off valve 75 is opened and the fuel pressure in the fuel supply path 16 is regulated to the predetermined pressure.
- the fuel discharged by opening the pressure regulating valve 75 is returned to the fuel tank 12 through the fuel discharge hole 84 of the lower housing portion 50 and the slit 44 of the case member 30 for the pressure regulating valve 22 along the path arrow X3. .
- the retaining structure 86 is formed at the lower end of the elastically deformable portion 43 that forms the accommodating portion 36 of the pressure regulating valve 22. As shown in FIGS. This lower end is the inlet side into which the pressure regulating valve 22 is inserted. Note that the retaining structure 86 is formed at two locations on the circumference, which are on the line VV in FIG. In this embodiment, the retaining structures 86 are formed at intervals of 180 degrees on the circumference. The retaining structure 86 is formed at the same position on the circumference as the slit 44 described above. As shown in FIG. 5, a slit 44 is formed at the upper position, and a retaining structure 86 is formed at the lower position.
- the retaining structure 86 includes an engagement piece 88 set in the elastic deformation portion 43, which is the lower accommodating portion 40 of the case member 30 for the pressure adjustment valve 22, and a lower housing of the pressure adjustment valve 22. It consists of an engaging part 90 set at the lower end of the part 50.
- the engagement piece 88 protrudes in the inner diameter direction of the lower housing portion 40 at the lower end of the elastically deformable portion 43 .
- the engagement piece 88 has a protrusion piece 92 that protrudes upward from a tip end in the inner radial direction, and a fitting recess 94 that is located radially outward of the protrusion piece 92.
- the fitting recess 94 is open upward.
- the engaging portion 90 at the lower end of the lower housing portion 50 is configured to fit into the fitting recess 94 .
- the side surface portion 42 of the elastically deformable portion 43 is prevented from being displaced radially outward.
- a rib 96 is formed that projects radially inward from the inner cylindrical surface of the lower accommodating portion 40 in the case member 30 for the pressure regulating valve 22.
- six ribs 96 are formed symmetrically with respect to the plane passing through the slit 44.
- the rib 96 supports the outer circumferential surface of the lower housing portion 50 of the pressure regulating valve 22 inserted into the lower housing portion 40 of the case member 30 .
- the enlarged diameter portion 66 comes into contact with the engagement piece 88 of the retaining structure 86. Since the side surface portion 42 of the case member 30 is an elastically deformable portion 43, when the enlarged diameter portion 66 comes into contact with the engagement piece 88, the side surface portion 42 is elastically deformed outward. This allows the enlarged diameter portion 66 to pass through the lower end of the case 30. Then, when the enlarged diameter portion 66 passes through the locking piece 88 of the retaining structure 86, the side surface portion 42 of the case member 30 is restored to its original shape. As a result, the outer cylindrical surface of the lower housing portion 50 other than the retaining structure 86 is supported by the ribs 96 of the case member 30, as shown in FIGS. 8 to 10.
- FIG. 5 shows a state in which the pressure regulating valve 22 is positioned. Due to the above action, the pressure regulating valve 22 is fixed to the case member 30.
- the retaining structure 86 prevents the pressure regulating valve 22 from coming off when the lower housing portion 50 of the pressure regulating valve 22 is accommodated in the lower housing portion 40 of the case member 30.
- the engaging portion 90 formed at the lower end of the lower housing portion 50 is formed by the engaging piece 88 and the protruding piece 92 that are formed in the lower housing portion of the case member 30 for the pressure regulating valve 22.
- the pressure regulating valve 22 is positioned in the case member 30 by being fitted into the fitting recess 94 .
- the retaining structure 86 configured between the case member 30 for the pressure regulating valve 22 and the housing 46 of the pressure regulating valve 22 prevents the pressure regulating valve 22 from coming off. It will be done. Thereby, the pressure regulation valve 22 can be fixed to the accommodation part 36 of the case member 30 simply by inserting the pressure regulation valve 22 into the accommodation part 36 of the case member 30. Therefore, in fixing the pressure regulating valve 22, there is no need for a separate fixing member unlike in the past, and the number of parts can be reduced.
- the plug cover member 56 is press-fitted into the lower housing part 50 by inserting the open upper surface part 64 into the lower housing part 50 from below. Further, the closed lower surface portion 62 of the plug cover member 56 has a positioning seat portion 70 for positioning the lower end of the coil spring 68. Thereby, the internal space of the plug cover member 56 can be used to arrange the coil spring 68, and the axial length of the pressure regulating valve 22 can be shortened.
- the housing 46 has an enlarged diameter portion 66 at the lower end, and the diameter of the enlarged diameter portion 66 gradually increases toward the inlet end where the plug cover member 56 is inserted. Thereby, even when the plug cover member 56 is inserted into the lower housing part 50 from the upper surface part 64 on the opening side, the insertion can be performed smoothly.
- a slit 44 is formed in the elastically deformable portion 43 of the side surface portion 42 of the case member 30 for the pressure regulating valve 22, so that the case member 30 for the pressure regulating valve 22 is configured to be easily elastically deformed.
- the material of the elastically deformable portion 43 is easily elastically deformable, a configuration without the slit 44 may be used.
- the axial length of the slit 44 can be changed.
- the length of the first embodiment described above is preferable from the viewpoint of elastically deforming the elastically deformable portion 43.
- the case member 30 for the pressure regulating valve 22 is arranged adjacent to the case member 28 of the fuel pump, but it may be arranged separately from the case member 28.
- a configuration in which the case member 30 is disposed adjacent to the case member 28 is preferable because the fuel supply device 10 can be made smaller.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Safety Valves (AREA)
- Valve Housings (AREA)
Abstract
A pressure regulator valve (22) comprises: a valve body (72); a valve seat (74); a spring (68) that biases the valve body (72) to the valve seat (74); a housing (46) that stores the valve body (72), the valve seat (74), and the spring (68); and a plug cover member (56) that holds the valve body (72), the valve seat (74), and the spring (68) in the housing (46). The housing (46) is cylindrical in shape, and has a first end portion with an insertion hole, and a second end portion located axially opposite the first end portion. The plug cover member (56) is cylindrical in shape, and has an open end, and a closed end located axially opposite the open end. The plug cover member (56) is pressed into the housing (46) from the open end through the insertion hole. The housing (46) has an expanded diameter portion (66) with a diameter gradually expanding toward the insertion hole at the first end portion.
Description
本開示は、圧力調整弁に関する。
The present disclosure relates to a pressure regulating valve.
燃料等の液体を供給する経路には、供給圧を所定の圧に調整するための圧力調整弁が配置されることがある。特開2021-116745号公報は、自動車等車両の燃料タンクの燃料をエンジンに供給する従来の燃料供給装置を開示する。燃料供給装置には燃料ポンプが備えられて、燃料タンクの燃料をエンジンに供給するようになっている。そして、エンジンに供給する燃料を所定の圧に調整するために、燃料ポンプからエンジンまでの燃料供給経路の間に圧力調整弁が備えられる。
A pressure regulating valve for adjusting the supply pressure to a predetermined pressure may be disposed in a path for supplying liquid such as fuel. JP2021-116745A discloses a conventional fuel supply device that supplies fuel from a fuel tank of a vehicle such as an automobile to an engine. The fuel supply device is equipped with a fuel pump to supply fuel from the fuel tank to the engine. In order to adjust the pressure of fuel supplied to the engine to a predetermined pressure, a pressure regulating valve is provided between the fuel supply path from the fuel pump to the engine.
通常、燃料供給装置の圧力調整弁は燃料供給経路に形成されるケース部材に収容される。ケース部材には、圧力調整弁を収容する収容部が設けられている。圧力調整弁はこの収容部に収容され、固定されている。
Usually, the pressure regulating valve of the fuel supply device is housed in a case member formed in the fuel supply path. The case member is provided with a housing portion that houses the pressure regulating valve. The pressure regulating valve is accommodated and fixed in this accommodation section.
圧力調整弁装置は、通常、弁体と、弁座と、スプリングと、ハウジングと、カバー部材と、を備える。スプリングは弁体を弁座に付勢する。ハウジングは、筒形状の金属製であり、弁体、弁座、及びスプリング等の構成部品を内包する。プラグカバー部材は、前述の構成部品をハウジング内に封止する。
A pressure regulating valve device usually includes a valve body, a valve seat, a spring, a housing, and a cover member. A spring biases the valve body against the valve seat. The housing is made of metal and has a cylindrical shape, and contains components such as a valve body, a valve seat, and a spring. A plug cover member seals the aforementioned components within the housing.
プラグカバー部材は圧力調整弁の筒形状のハウジング内に圧入嵌合されて固定される。そのため、プラグカバー部材も、ハウジングの筒形状に対応して、筒形状である。筒形状は、一般に一端側が開口し、他端側が閉塞された有底形状となっている。
The plug cover member is press-fitted and fixed within the cylindrical housing of the pressure regulating valve. Therefore, the plug cover member also has a cylindrical shape corresponding to the cylindrical shape of the housing. The cylindrical shape is generally open at one end and closed at the other end.
そして、プラグカバー部材は、一般的に、筒形状のプラグカバー部材の閉塞された有底形状側からハウジング内に挿入される。これは、プラグカバー部材の開口側から挿入する場合と比べて、プラグカバー部材の閉塞側から挿入した方が一般にハウジング内へのプラグカバー部材の挿入操作が容易であることによる。
The plug cover member is generally inserted into the housing from the closed bottom side of the cylindrical plug cover member. This is because it is generally easier to insert the plug cover member into the housing when it is inserted from the closed side of the plug cover member than when it is inserted from the open side of the plug cover member.
しかしながら、プラグカバー部材のハウジング内への挿入が、閉塞側から行われる場合は、圧力調整弁自体の形成体格が大きくなったり、金属製のプラグカバー部材の加工において不利となる可能性がある。
However, when the plug cover member is inserted into the housing from the closed side, there is a possibility that the pressure regulating valve itself becomes large in size or disadvantageous in processing the metal plug cover member.
すなわち、プラグカバー部材の閉塞側をスプリングの取付座とする単純な筒形状とする場合には、プラグカバー部材のハウジング内への圧入嵌合分だけ圧力調整弁自体の軸方向長さが長くなるという問題がある。
In other words, when the plug cover member has a simple cylindrical shape with the closed side serving as the spring mounting seat, the axial length of the pressure regulating valve itself becomes longer by the amount of press-fitting of the plug cover member into the housing. There is a problem.
このため、圧力調整弁の軸方向の長さを短くするために、スプリングの取付座をプラグカバー部材の径方向内方に深く折り曲げて形成する場合には、深い折り曲げ形成が必要となり、加工工程が多くなるという問題がある。
Therefore, when forming the spring mounting seat by deeply bending it inward in the radial direction of the plug cover member in order to shorten the axial length of the pressure regulating valve, it is necessary to form a deep bend, and the processing process The problem is that there are many.
本開示が解決しようとする課題は、圧力調整弁を小型化し、圧力調整弁の加工性を改善し、かつ、プラグカバー部材のハウジング内への挿入も容易にすることにある。
The problem to be solved by the present disclosure is to miniaturize the pressure regulating valve, improve the workability of the pressure regulating valve, and facilitate insertion of the plug cover member into the housing.
本開示の一態様は、弁体と、弁座と、弁体を弁座に付勢するスプリングと、前記弁体、前記弁座、及び前記スプリングを収容する金属製のハウジングと、前記弁体、前記弁座、及び前記スプリングを前記ハウジング内に保持する金属製のプラグカバー部材と、を備える圧力調整弁であって、前記ハウジングは筒形状であり、挿入孔を有する第1端部と軸方向において前記第1端部の反対に位置する第2端部とを有し、前記プラグカバー部材は筒形状であり、開口端と軸方向において前記開口端の反対に位置する閉塞端とを有し、前記閉塞端は、前記スプリングの一端を位置決めする位置決め座部位を備えており、前記プラグカバー部材は前記開口端から前記挿入孔を介して前記ハウジング内に圧入されており、前記ハウジングは、前記挿入孔に向かって徐々に拡径する拡径部を前記第1端部に有する、圧力調整弁である。
One aspect of the present disclosure includes a valve body, a valve seat, a spring that biases the valve body against the valve seat, a metal housing that accommodates the valve body, the valve seat, and the spring, and the valve body. , the valve seat, and a metal plug cover member that holds the spring in the housing, the housing having a cylindrical shape and having a first end having an insertion hole and a shaft. the plug cover member has a cylindrical shape, and has an open end and a closed end located opposite to the open end in the axial direction; The closed end includes a positioning seat portion for positioning one end of the spring, the plug cover member is press-fitted from the open end into the housing through the insertion hole, and the housing includes: The pressure regulating valve has an expanding diameter portion at the first end that gradually increases in diameter toward the insertion hole.
上記態様によれば、プラグカバー部材は、開口端からハウジング内へ圧入される。これにより、圧力調整弁を小型化できると共に、プラグカバー部材の加工性を向上できる。
According to the above aspect, the plug cover member is press-fitted into the housing from the open end. Thereby, the pressure regulating valve can be downsized, and the workability of the plug cover member can be improved.
また、上記態様によれば、ハウジングは、挿入孔に向かって徐々に拡径する拡径部を第1端部に有する。これにより、プラグカバー部材の開口端からプラグカバー部材をハウジング内へ挿入する場合であっても、その挿入を容易に行うことができる。
Furthermore, according to the above aspect, the housing has an enlarged diameter portion at the first end that gradually increases in diameter toward the insertion hole. Thereby, even when the plug cover member is inserted into the housing from the open end of the plug cover member, the insertion can be easily performed.
以下、本開示の実施形態を、図面に基づいて説明する。なお、実施形態1の圧力調整弁は、車両等の燃料供給装置に備えられる圧力調整弁である。なお、図の説明における左右、上下、前後等の方向表示は、当該図における方向を示すものであり、特に指定しない限り、燃料供給装置の圧力調整弁を車両等に搭載した状態の方向を示すものではない。
Hereinafter, embodiments of the present disclosure will be described based on the drawings. Note that the pressure regulating valve of Embodiment 1 is a pressure regulating valve provided in a fuel supply device of a vehicle or the like. In addition, directions such as left and right, up and down, and front and rear in the explanation of figures indicate the directions in the figure, and unless otherwise specified, indicate the direction when the pressure regulating valve of the fuel supply system is mounted on a vehicle, etc. It's not a thing.
〔燃料供給装置10の全体構成〕
先ず、本実施形態の燃料供給装置10の全体構成を説明する。図1は燃料供給装置10の全体構成の模式図を示す。燃料供給装置10は、燃料タンク12からエンジン(内燃機関)14まで、燃料タンク12の燃料Fをエンジン14に供給する燃料供給経路16を備える。燃料供給経路16は、燃料タンク12内に燃料フィルタ18、燃料ポンプ20、圧力調整弁22を備える。燃料タンク12内の燃料Fは燃料ポンプ20の電動モータ24により燃料フィルタ18を経由して、燃料供給経路16に供給される。 [Overall configuration of fuel supply device 10]
First, the overall configuration of thefuel supply device 10 of this embodiment will be explained. FIG. 1 shows a schematic diagram of the overall configuration of a fuel supply device 10. As shown in FIG. The fuel supply device 10 includes a fuel supply path 16 from the fuel tank 12 to the engine (internal combustion engine) 14, which supplies the fuel F in the fuel tank 12 to the engine 14. The fuel supply path 16 includes a fuel filter 18, a fuel pump 20, and a pressure regulating valve 22 inside the fuel tank 12. Fuel F in the fuel tank 12 is supplied to the fuel supply path 16 by the electric motor 24 of the fuel pump 20 via the fuel filter 18 .
先ず、本実施形態の燃料供給装置10の全体構成を説明する。図1は燃料供給装置10の全体構成の模式図を示す。燃料供給装置10は、燃料タンク12からエンジン(内燃機関)14まで、燃料タンク12の燃料Fをエンジン14に供給する燃料供給経路16を備える。燃料供給経路16は、燃料タンク12内に燃料フィルタ18、燃料ポンプ20、圧力調整弁22を備える。燃料タンク12内の燃料Fは燃料ポンプ20の電動モータ24により燃料フィルタ18を経由して、燃料供給経路16に供給される。 [Overall configuration of fuel supply device 10]
First, the overall configuration of the
そして、燃料供給経路16に汲み上げられた燃料Fは、圧力調整弁22により所定の燃料供給圧に調整されて、エンジン14に供給される。通常、燃料ポンプ20と圧力調整弁22は隣接して配設されており、一体に形成された樹脂製のケース部材26内に収容されて配設される。図1では燃料ポンプ20用のケース部材28と圧力調整弁22用のケース部材30が隣接して一体形成されている。ケース部材28の上部とケース部材30の上部とが連結ケース部材32で接続されている。これにより、燃料供給経路16が形成されている。なお、図1の模式図では省略されているが、燃料ポンプ20用のケース部材28と圧力調整弁22用のケース部材30は外側のケース部材26内に一体的に形成されている。
Then, the fuel F pumped up into the fuel supply path 16 is adjusted to a predetermined fuel supply pressure by the pressure regulating valve 22 and supplied to the engine 14. Normally, the fuel pump 20 and the pressure regulating valve 22 are disposed adjacent to each other, and are housed within an integrally formed resin case member 26. In FIG. 1, a case member 28 for the fuel pump 20 and a case member 30 for the pressure regulating valve 22 are integrally formed adjacent to each other. The upper part of the case member 28 and the upper part of the case member 30 are connected by a connecting case member 32. Thereby, a fuel supply path 16 is formed. Although not shown in the schematic diagram of FIG. 1, the case member 28 for the fuel pump 20 and the case member 30 for the pressure regulating valve 22 are integrally formed within the outer case member 26.
〔ケース部材26〕
次に、図2及び図3に基づいて、燃料ポンプ20及び圧力調整弁22が収容されるケース部材26について説明する。図2は圧力調整弁22が外された状態のケース部材26の斜視図である。図3は図2のケース部材26のIII-III線矢視断面図を示す。外側のケース部材26内には、図1に示すように燃料供給経路16が形成される。外側のケース部材26の内部には、圧力調整弁22と燃料ポンプ20が収容される。図2はその圧力調整弁22が取り外された状態の外側のケース部材26を示している。 [Case member 26]
Next, thecase member 26 in which the fuel pump 20 and the pressure regulating valve 22 are housed will be described based on FIGS. 2 and 3. FIG. 2 is a perspective view of the case member 26 with the pressure regulating valve 22 removed. FIG. 3 shows a cross-sectional view of the case member 26 in FIG. 2 taken along the line III--III. A fuel supply path 16 is formed within the outer case member 26, as shown in FIG. A pressure regulating valve 22 and a fuel pump 20 are housed inside the outer case member 26 . FIG. 2 shows the outer case member 26 with its pressure regulating valve 22 removed.
次に、図2及び図3に基づいて、燃料ポンプ20及び圧力調整弁22が収容されるケース部材26について説明する。図2は圧力調整弁22が外された状態のケース部材26の斜視図である。図3は図2のケース部材26のIII-III線矢視断面図を示す。外側のケース部材26内には、図1に示すように燃料供給経路16が形成される。外側のケース部材26の内部には、圧力調整弁22と燃料ポンプ20が収容される。図2はその圧力調整弁22が取り外された状態の外側のケース部材26を示している。 [Case member 26]
Next, the
図3に示されるように、外側のケース部材26の内部における左側の位置には圧力調整弁22用のケース部材30が配設されている。外側のケース部材26の内部における右側の位置には燃料ポンプ20用のケース部材28が配設されている。つまり、外側のケース部材26は、圧力調整弁22が左側に位置し、燃料ポンプ20が右側に位置するように、圧力調整弁22及び燃料ポンプ20を内部に収容している。なお、図3に示すように、外側のケース部材26の上部には連結ケース部材32が配設されている。
As shown in FIG. 3, a case member 30 for the pressure regulating valve 22 is disposed on the left side inside the outer case member 26. A case member 28 for the fuel pump 20 is disposed on the right side inside the outer case member 26 . That is, the outer case member 26 accommodates the pressure regulating valve 22 and the fuel pump 20 therein so that the pressure regulating valve 22 is located on the left side and the fuel pump 20 is located on the right side. Note that, as shown in FIG. 3, a connecting case member 32 is disposed above the outer case member 26.
図3に示すように、連結ケース部材32の上部には配管形状部材34が設けられている。配管形状部材34は、図1に示す燃料供給経路16の一部を形成しており、エンジン14へ燃料を供給するためのパイプが接続される。なお、この配管形状部材34の位置において、後述するとおり圧力調整弁22とも燃料供給経路16が接続されており、エンジン14に供給する燃料を所定の燃料供給圧に調整するようになっている。
As shown in FIG. 3, a pipe-shaped member 34 is provided at the upper part of the connecting case member 32. The piping-shaped member 34 forms a part of the fuel supply path 16 shown in FIG. 1, and is connected to a pipe for supplying fuel to the engine 14. In addition, at the position of this piping-shaped member 34, the fuel supply path 16 is also connected to the pressure regulating valve 22, as will be described later, so that the fuel supplied to the engine 14 is adjusted to a predetermined fuel supply pressure.
〔圧力調整弁22のケース部材26への配置〕
次に、本実施形態の燃料供給装置10に配設される圧力調整弁22の構成を説明する。圧力調整弁22の構成は図4から図10に示される。図4は図3に示す外側のケース部材26における圧力調整弁22用のケース部材30をIV矢視方向から見た底面図である。図5は図4における圧力調整弁22のV-V線矢視断面図である。図6は同様に図4における圧力調整弁22のVI-VI線矢視断面図である。図7~図10は図5に示す圧力調整弁22の上下方向(軸線方向)の各位置の断面を順次示す断面図である。これらの各図からも分かるように、圧力調整弁22は、燃料供給経路16を形成するケース部材30内に収容される。 [Placement ofpressure regulating valve 22 in case member 26]
Next, the configuration of thepressure regulating valve 22 provided in the fuel supply device 10 of this embodiment will be explained. The configuration of the pressure regulating valve 22 is shown in FIGS. 4 to 10. FIG. 4 is a bottom view of the case member 30 for the pressure regulating valve 22 in the outer case member 26 shown in FIG. 3, viewed from the direction of arrow IV. FIG. 5 is a sectional view taken along the line V-V of the pressure regulating valve 22 in FIG. Similarly, FIG. 6 is a sectional view taken along the line VI-VI of the pressure regulating valve 22 in FIG. 7 to 10 are cross-sectional views sequentially showing cross sections of the pressure regulating valve 22 shown in FIG. 5 at respective positions in the vertical direction (axial direction). As can be seen from these figures, the pressure regulating valve 22 is housed within a case member 30 that forms the fuel supply path 16.
次に、本実施形態の燃料供給装置10に配設される圧力調整弁22の構成を説明する。圧力調整弁22の構成は図4から図10に示される。図4は図3に示す外側のケース部材26における圧力調整弁22用のケース部材30をIV矢視方向から見た底面図である。図5は図4における圧力調整弁22のV-V線矢視断面図である。図6は同様に図4における圧力調整弁22のVI-VI線矢視断面図である。図7~図10は図5に示す圧力調整弁22の上下方向(軸線方向)の各位置の断面を順次示す断面図である。これらの各図からも分かるように、圧力調整弁22は、燃料供給経路16を形成するケース部材30内に収容される。 [Placement of
Next, the configuration of the
圧力調整弁22用のケース部材30は、樹脂で形成されている。ケース部材30は、内部に圧力調整弁22を収容するために筒形状の収容部36が形成される。本実施形態では、筒形状は図4~図10の各図に示されるように円筒形状となっている。この円筒形状の収容部36内に圧力調整弁22は挿入収容される。本実施形態では、図5及び図6で見て下方から圧力調整弁22は収容部36に挿入される。
The case member 30 for the pressure regulating valve 22 is made of resin. The case member 30 is formed with a cylindrical accommodating portion 36 for accommodating the pressure regulating valve 22 therein. In this embodiment, the cylinder shape is a cylindrical shape as shown in each of FIGS. 4 to 10. The pressure regulating valve 22 is inserted and housed within this cylindrical housing portion 36 . In this embodiment, the pressure regulating valve 22 is inserted into the housing part 36 from below as seen in FIGS. 5 and 6.
図5及び図6に示すように、本実施形態における圧力調整弁22用のケース部材30の収容部36は、大径部と小径部からなる段付き形状となっている。収容部36は、圧力調整弁22の上部を収容する上部収容部38と、圧力調整弁22の下部を収容する下部収容部40とからなっている。そして、下部収容部40の内径は、上部収容部の内径より大きい。すなわち、小径の収容部36が上方に位置し、大径の収容部36が下方に位置する。
As shown in FIGS. 5 and 6, the accommodating portion 36 of the case member 30 for the pressure regulating valve 22 in this embodiment has a stepped shape consisting of a large diameter portion and a small diameter portion. The accommodating part 36 includes an upper accommodating part 38 that accommodates the upper part of the pressure regulating valve 22 and a lower accommodating part 40 that accommodates the lower part of the pressure regulating valve 22. The inner diameter of the lower accommodating part 40 is larger than the inner diameter of the upper accommodating part. That is, the small-diameter accommodating part 36 is located above, and the large-diameter accommodating part 36 is located below.
下方位置に配設される大径の下部収容部40を形成する側面部位42は、径方向外方に弾性変形可能な弾性変形部位43として形成されている。したがって、本実施形態では、弾性変形部位43と下部収容部40を形成する側面部位42とは同じ部位をさしている。下部収容部40に圧力調整弁22を挿入する際に、弾性変形部位43が径方向外方に弾性変形するため、圧力調整弁22を容易に挿入できる。本実施形態では、更に、側面部位42の縦方向にスリット44が形成されており、側面部位42の弾性変形を容易としている。
The side surface portion 42 forming the large-diameter lower housing portion 40 disposed at the lower position is formed as an elastic deformation portion 43 that can be elastically deformed outward in the radial direction. Therefore, in this embodiment, the elastic deformation portion 43 and the side surface portion 42 forming the lower housing portion 40 refer to the same portion. When the pressure regulating valve 22 is inserted into the lower housing portion 40, the elastic deformation portion 43 is elastically deformed outward in the radial direction, so that the pressure regulating valve 22 can be easily inserted. In this embodiment, a slit 44 is further formed in the vertical direction of the side surface portion 42 to facilitate elastic deformation of the side surface portion 42.
〔スリット44〕
スリット44は図3に示す圧力調整弁22用のケース部材30の位置に形成されている。この位置は、大径の下部収容部40を形成する側面部位42の位置であり、弾性変形部位43の位置である。スリット44は2種類あり、第1のスリット45と第2のスリット98がある。第1のスリット45と第2のスリット98は、ケース部材30における下部収容部40の円周方向の異なった位置に形成されている。そして、第1のスリット45と第2のスリット98は、弾性変形部位43に形成されている。なお、第1のスリット45と第2のスリット98共、圧力調整弁22の挿入方向、つまり軸方向に延在して形成されている。 [Slit 44]
Theslit 44 is formed at the position of the case member 30 for the pressure regulating valve 22 shown in FIG. This position is the position of the side surface portion 42 forming the large-diameter lower housing portion 40, and the position of the elastic deformation portion 43. There are two types of slits 44, a first slit 45 and a second slit 98. The first slit 45 and the second slit 98 are formed at different positions in the circumferential direction of the lower housing part 40 in the case member 30. The first slit 45 and the second slit 98 are formed in the elastically deformed portion 43. Note that both the first slit 45 and the second slit 98 are formed to extend in the insertion direction of the pressure regulating valve 22, that is, in the axial direction.
スリット44は図3に示す圧力調整弁22用のケース部材30の位置に形成されている。この位置は、大径の下部収容部40を形成する側面部位42の位置であり、弾性変形部位43の位置である。スリット44は2種類あり、第1のスリット45と第2のスリット98がある。第1のスリット45と第2のスリット98は、ケース部材30における下部収容部40の円周方向の異なった位置に形成されている。そして、第1のスリット45と第2のスリット98は、弾性変形部位43に形成されている。なお、第1のスリット45と第2のスリット98共、圧力調整弁22の挿入方向、つまり軸方向に延在して形成されている。 [Slit 44]
The
第1のスリット45は、本実施形態では、円筒形状の大径の下部収容部40における円周上の対称位置の2カ所に形成されている。第1のスリット45は、図4におけるV-V線上の位置に形成されている。本実施形態では、第1のスリット45は、図5における大径の下部収容部40における側面部位42に形成されている。第1のスリット45の上端は上部収容部38の下端に位置する。なお、第1のスリット45の下方部位置における側面部位42には、後述する抜け止め構造86が形成されている。
In the present embodiment, the first slits 45 are formed at two symmetrical positions on the circumference of the cylindrical large-diameter lower housing portion 40. The first slit 45 is formed at a position on the line VV in FIG. 4 . In this embodiment, the first slit 45 is formed in the side surface portion 42 of the large-diameter lower accommodating portion 40 in FIG. 5 . The upper end of the first slit 45 is located at the lower end of the upper housing part 38 . Note that a retaining structure 86, which will be described later, is formed on the side surface portion 42 at a lower position of the first slit 45.
第2のスリット98も、図3に示されるように、圧力調整弁22用のケース部材30にける下部収容部40の位置に形成されており、当該下部収容部40における上下方向の下方位置に形成されている。本実施形態では、第2のスリット98は、図4及び図10に示されるように、周方向に4カ所等間隔に形成されている。詳しくは、前述の2個の第1のスリット45を挟んだ両側位置に形成されている。第2のスリット98は、図3に示されるように、下端が開口した形態として形成されており、上端部は下部収容部40の上下方向の中間位置まで形成されている。これにより、下部収容部40を形成する側面部位42の弾性変形をより容易なものとしている。
As shown in FIG. 3, the second slit 98 is also formed at the lower housing part 40 in the case member 30 for the pressure regulating valve 22, and is located at a lower position in the vertical direction of the lower housing part 40. It is formed. In this embodiment, the second slits 98 are formed at four equal intervals in the circumferential direction, as shown in FIGS. 4 and 10. Specifically, they are formed on both sides of the two first slits 45 mentioned above. As shown in FIG. 3, the second slit 98 is formed with its lower end open, and its upper end extends to an intermediate position in the vertical direction of the lower accommodating portion 40. This makes it easier to elastically deform the side portion 42 forming the lower housing portion 40.
〔圧力調整弁22の全体構成〕
次に、圧力調整弁22の全体構成について説明する。全体構成は図5及び図6に良く示される。圧力調整弁22は金属製のハウジング46と金属製のプラグカバー部材56を備える。通常は、ハウジング46及びプラグカバー部材56ともプレス加工される鋼板製とされている。 [Overall configuration of pressure regulating valve 22]
Next, the overall configuration of thepressure regulating valve 22 will be explained. The overall configuration is best shown in FIGS. 5 and 6. The pressure regulating valve 22 includes a metal housing 46 and a metal plug cover member 56. Usually, both the housing 46 and the plug cover member 56 are made of press-formed steel plate.
次に、圧力調整弁22の全体構成について説明する。全体構成は図5及び図6に良く示される。圧力調整弁22は金属製のハウジング46と金属製のプラグカバー部材56を備える。通常は、ハウジング46及びプラグカバー部材56ともプレス加工される鋼板製とされている。 [Overall configuration of pressure regulating valve 22]
Next, the overall configuration of the
ハウジング46は、圧力調整弁22用のケース部材30の収容部36内に収容される。そのため、ハウジング46は収容部36の内筒形状に対応して筒形状となっている。本実施形態では、収容部36と同様に円筒形状となっている。
The housing 46 is accommodated within the accommodating portion 36 of the case member 30 for the pressure regulating valve 22. Therefore, the housing 46 has a cylindrical shape corresponding to the inner cylindrical shape of the accommodating portion 36. In this embodiment, it has a cylindrical shape like the housing part 36.
ハウジング46の円筒形状も、圧力調整弁22用のケース部材30の収容部36と同様に大径部と小径部とからなる段付き形状となっている。ハウジング46は、大径の下部ハウジング部位50と、小径の上部ハウジング部位48とからなる。下部ハウジング部位50は大径の下部収容部40に対応する。上部ハウジング部位48は小径の上部収容部38に対応する。本実施形態では、圧力調整弁22用のケース部材30の収容部36と同様に下部ハウジング部位50及び上部ハウジング部位48とも円筒形状とされている。なお、上部ハウジング部位48は、更に、段付き形状に形成されており、上方位置の小径のハウジング形状部位52と下方位置の小径のハウジング形状部位54とからなっている。上方位置のハウジング形状部位52は下方位置のハウジング形状部位54よりやや小径とされている。
The cylindrical shape of the housing 46 is also a stepped shape consisting of a large diameter part and a small diameter part, similar to the housing part 36 of the case member 30 for the pressure regulating valve 22. Housing 46 consists of a lower housing section 50 of larger diameter and an upper housing section 48 of smaller diameter. The lower housing portion 50 corresponds to the larger diameter lower receiving portion 40 . The upper housing portion 48 corresponds to the smaller diameter upper receiving portion 38 . In this embodiment, like the housing portion 36 of the case member 30 for the pressure regulating valve 22, the lower housing portion 50 and the upper housing portion 48 are both cylindrical. The upper housing portion 48 is further formed in a stepped shape and includes a small-diameter housing-shaped portion 52 at an upper position and a small-diameter housing-shaped portion 54 at a lower position. The housing-shaped portion 52 at the upper position has a slightly smaller diameter than the housing-shaped portion 54 at the lower position.
図5に示すように、ハウジング46と圧力調整弁22用のケース部材30における上部収容部38の内筒部との間には、円環状のシールリング58が介挿されている。ハウジング46側において、シールリング58は、ハウジング形状部位52とハウジング形状部位54との間の段差部、より詳細にはハウジング形状部位52の下端付近に配置される。図7は、ハウジング形状部位52とケース部材30との間に配置されたシールリング58を示す。このシールリング58により、圧力調整弁22用のケース部材30とハウジング46の上部ハウジング部位48との間の隙間を通じての図5及び図6で見て上方から下方への燃料の流れを阻止することができる。なお、本明細書において、ハウジング46の下端部が「第1端部」に、上端部が「第2端部」にそれぞれ相当する。
As shown in FIG. 5, an annular seal ring 58 is inserted between the housing 46 and the inner cylindrical portion of the upper housing portion 38 of the case member 30 for the pressure regulating valve 22. On the housing 46 side, the seal ring 58 is arranged at a step between the housing shaped portion 52 and the housing shaped portion 54, more specifically near the lower end of the housing shaped portion 52. FIG. 7 shows a sealing ring 58 arranged between the housing profile 52 and the case member 30. FIG. This sealing ring 58 prevents the flow of fuel from the top to the bottom in FIGS. 5 and 6 through the gap between the case member 30 for the pressure regulating valve 22 and the upper housing part 48 of the housing 46. I can do it. In this specification, the lower end of the housing 46 corresponds to a "first end" and the upper end corresponds to a "second end".
〔プラグカバー部材56〕
次に、プラグカバー部材56について説明する。図5に示すように、プラグカバー部材56は、筒形状であり、ハウジング46内に圧入されて、ハウジング46の下方位置に固定配置される。より詳細には、プラグカバー部材56は、ハウジング46の下部ハウジング部位50の下方部を閉鎖するよう配設される。このため、プラグカバー部材56は一端が開口し、他端が閉鎖された有底円筒形状である。すなわち、プラグカバー部材56は、ハウジング46へ圧入される圧入部位60として機能する筒状周面と、開口端と、軸方向において開口端の反対に位置する閉塞端とを有する。 [Plug cover member 56]
Next, theplug cover member 56 will be explained. As shown in FIG. 5, the plug cover member 56 has a cylindrical shape, is press-fitted into the housing 46, and is fixedly disposed at a lower position of the housing 46. More specifically, the plug cover member 56 is arranged to close the lower portion of the lower housing portion 50 of the housing 46 . Therefore, the plug cover member 56 has a bottomed cylindrical shape with one end open and the other end closed. That is, the plug cover member 56 has a cylindrical peripheral surface that functions as a press-fitting portion 60 that is press-fitted into the housing 46, an open end, and a closed end located opposite to the open end in the axial direction.
次に、プラグカバー部材56について説明する。図5に示すように、プラグカバー部材56は、筒形状であり、ハウジング46内に圧入されて、ハウジング46の下方位置に固定配置される。より詳細には、プラグカバー部材56は、ハウジング46の下部ハウジング部位50の下方部を閉鎖するよう配設される。このため、プラグカバー部材56は一端が開口し、他端が閉鎖された有底円筒形状である。すなわち、プラグカバー部材56は、ハウジング46へ圧入される圧入部位60として機能する筒状周面と、開口端と、軸方向において開口端の反対に位置する閉塞端とを有する。 [Plug cover member 56]
Next, the
プラグカバー部材56は、プラグカバー部材56の開口端からハウジング46の挿入孔、つまり下部開口に挿入される。そして、プラグカバー部材56は、ハウジング46の挿入孔を介してハウジング46内に圧入される。したがって、図5及び図6で見て、プラグカバー部材56の閉鎖側が下面部位62、開口側が上面部位64となるよう配置されている。プラグカバー部材56は、この配置形態で下部ハウジング部位50の円筒内に挿入されて圧入固定される。
The plug cover member 56 is inserted into the insertion hole of the housing 46, that is, the lower opening, from the open end of the plug cover member 56. Then, the plug cover member 56 is press-fitted into the housing 46 through the insertion hole of the housing 46. Therefore, as seen in FIGS. 5 and 6, the plug cover member 56 is arranged such that the closed side is the lower surface portion 62 and the open side is the upper surface portion 64. In this arrangement, the plug cover member 56 is inserted into the cylinder of the lower housing portion 50 and is press-fitted and fixed.
なお、プラグカバー部材56の下面部位62には、後述するハウジング46内に配設されるコイルスプリング68の一端側の位置決めを行う位置決め座部位70が設定されている。位置決め座部位70は、図5及び図6で見て、下面部位62の中央部位置が上方に突出形成されることにより設定されている。位置決め座部位70は、コイルスプリング68の下端内に嵌合してコイルスプリング68を位置決めする。
Note that a positioning seat portion 70 for positioning one end side of a coil spring 68 disposed inside the housing 46, which will be described later, is provided on the lower surface portion 62 of the plug cover member 56. As seen in FIGS. 5 and 6, the positioning seat portion 70 is set by forming the center portion of the lower surface portion 62 to protrude upward. Positioning seat portion 70 fits within the lower end of coil spring 68 to position coil spring 68.
〔プラグカバー部材56のハウジング46内への挿入を容易とする形態〕
次に、プラグカバー部材56の挿入を容易とするハウジング46の形状について説明する。図5及び図6に示すように、下部ハウジング部位50は、プラグカバー部材56を挿入する挿入孔に向けて、つまり下端に向けて徐々に拡径する拡径部66を備える。より詳細には、下部ハウジング部位50の内径は、下部ハウジング部位50の下端部、すなわち拡径部66において下方に向けて拡大している。 [Form that facilitates insertion of theplug cover member 56 into the housing 46]
Next, the shape of thehousing 46 that facilitates insertion of the plug cover member 56 will be described. As shown in FIGS. 5 and 6, the lower housing portion 50 includes an enlarged diameter portion 66 that gradually increases in diameter toward the insertion hole into which the plug cover member 56 is inserted, that is, toward the lower end. More specifically, the inner diameter of the lower housing section 50 expands downward at the lower end of the lower housing section 50, that is, at the enlarged diameter section 66.
次に、プラグカバー部材56の挿入を容易とするハウジング46の形状について説明する。図5及び図6に示すように、下部ハウジング部位50は、プラグカバー部材56を挿入する挿入孔に向けて、つまり下端に向けて徐々に拡径する拡径部66を備える。より詳細には、下部ハウジング部位50の内径は、下部ハウジング部位50の下端部、すなわち拡径部66において下方に向けて拡大している。 [Form that facilitates insertion of the
Next, the shape of the
従来は、下部ハウジング部位50内へのプラグカバー部材56の圧入を、プラグカバー部材56の上面部位64の開口側から挿入すると、開口側の端面がハウジング46の下端開口部に引っ掛かり、挿入が困難である。このため、プラグカバー部材56は、プラグカバー部材56の閉塞側から下部ハウジング部位50に挿入される。しかし、本実施形態では、ハウジング46の下端部に拡径する拡径部66を有することにより、プラグカバー部材56を上面部位64の開口側からハウジング46内に挿入する場合であっても、容易に挿入することができる。すなわち、挿入時に、プラグカバー部材56がハウジング46の下端に引っ掛かることがなく、スムースに挿入することができる。
Conventionally, when the plug cover member 56 is press-fitted into the lower housing portion 50 from the opening side of the upper surface portion 64 of the plug cover member 56, the end surface on the opening side gets caught in the lower end opening of the housing 46, making insertion difficult. It is. Therefore, the plug cover member 56 is inserted into the lower housing portion 50 from the closed side of the plug cover member 56. However, in this embodiment, by having the enlarged diameter portion 66 at the lower end of the housing 46, it is easy to insert the plug cover member 56 into the housing 46 from the opening side of the upper surface portion 64. can be inserted into. That is, during insertion, the plug cover member 56 does not get caught on the lower end of the housing 46, and can be inserted smoothly.
〔圧力調整弁22の構成部品〕
次に、ハウジング46内に配設される圧力調整弁22の構成部品について説明する。図5及び図6に示されるように、圧力調整弁22のハウジング46内には、圧力調整弁22の構成部品として、弁体72と、弁座74と、弁体72を弁座74に付勢するコイルスプリング68が配設されている。また、上方位置の小径のハウジング形状部位52の上部にはフィルタ部材76が配置されている。 [Components of pressure regulating valve 22]
Next, components of thepressure regulating valve 22 disposed within the housing 46 will be explained. As shown in FIGS. 5 and 6, the housing 46 of the pressure regulating valve 22 includes a valve body 72, a valve seat 74, and a valve body 72 attached to the valve seat 74 as components of the pressure regulating valve 22. A coil spring 68 is provided to bias the coil spring 68. Further, a filter member 76 is disposed above the small-diameter housing-shaped portion 52 at the upper position.
次に、ハウジング46内に配設される圧力調整弁22の構成部品について説明する。図5及び図6に示されるように、圧力調整弁22のハウジング46内には、圧力調整弁22の構成部品として、弁体72と、弁座74と、弁体72を弁座74に付勢するコイルスプリング68が配設されている。また、上方位置の小径のハウジング形状部位52の上部にはフィルタ部材76が配置されている。 [Components of pressure regulating valve 22]
Next, components of the
〔弁体72と弁座74〕
弁体72は、大径の下部ハウジング部位50内の上部位置に配設される。図8は弁体72が配設された箇所の断面図を示している。図5及び図6で見て、上部ハウジング部位48と下部ハウジング部位50とを接続する段差部が弁座74として機能する。 [Valve body 72 and valve seat 74]
Valve body 72 is disposed at an upper position within large diameter lower housing section 50 . FIG. 8 shows a cross-sectional view of a location where the valve body 72 is provided. As seen in FIGS. 5 and 6, the step connecting the upper housing section 48 and the lower housing section 50 functions as the valve seat 74.
弁体72は、大径の下部ハウジング部位50内の上部位置に配設される。図8は弁体72が配設された箇所の断面図を示している。図5及び図6で見て、上部ハウジング部位48と下部ハウジング部位50とを接続する段差部が弁座74として機能する。 [
弁体72にはゴム部材78が配設されており、弁座74との接触部のシール性の確保されている。ゴム部材78は円板部とその中央部から下方に延在する軸部とを有する。ゴム部材78の軸部が弁体72の中央部に形成された軸孔79に嵌合されて、ゴム部材78は弁体72と一体的とされている。図5及び図6で見て、弁体72の下面にはコイルスプリング68の上端に嵌合する位置決め座部位80が形成されている。
A rubber member 78 is disposed on the valve body 72 to ensure sealing of the contact portion with the valve seat 74. The rubber member 78 has a disk portion and a shaft portion extending downward from the center portion thereof. The shaft portion of the rubber member 78 is fitted into a shaft hole 79 formed in the center of the valve body 72, so that the rubber member 78 is integrated with the valve body 72. As seen in FIGS. 5 and 6, a positioning seat portion 80 is formed on the lower surface of the valve body 72 and fits into the upper end of the coil spring 68.
図8に示すように、弁体72の外径形状は、複数個の突起82が下部ハウジング部位50の内面に接触して配設されている。隣接する突起82は周方向に相互に離間しており、弁座74と弁体72により形成される調圧開閉弁75を通過した燃料が下方に流通できる形状とされている。なお、本実施形態では、突起82は8個形成されており周方向に等間隔に形成されている。
As shown in FIG. 8, the outer diameter of the valve body 72 is such that a plurality of protrusions 82 are arranged in contact with the inner surface of the lower housing portion 50. Adjacent protrusions 82 are spaced apart from each other in the circumferential direction, and have a shape that allows fuel that has passed through the pressure regulating on-off valve 75 formed by the valve seat 74 and the valve body 72 to flow downward. In this embodiment, eight protrusions 82 are formed and are equally spaced in the circumferential direction.
なお、下部ハウジング部位50の軸方向の中途位置には燃料排出孔84が設けられている。燃料排出孔84が形成される位置は、図5における断面線IX-IX上の位置である。図9に燃料排出孔84の配設位置が示される。本実施形態では、燃料排出孔84は4個形成されており、周方向に等間隔に配設されている。この燃料排出孔84により調圧開閉弁75を通過した燃料がハウジング46外に排出される。
Note that a fuel discharge hole 84 is provided at a midway position in the axial direction of the lower housing portion 50. The position where the fuel discharge hole 84 is formed is on the cross-sectional line IX-IX in FIG. FIG. 9 shows the location of the fuel discharge hole 84. In this embodiment, four fuel discharge holes 84 are formed and are arranged at equal intervals in the circumferential direction. The fuel that has passed through the pressure regulating on-off valve 75 is discharged to the outside of the housing 46 through the fuel discharge hole 84 .
ハウジング46外に排出された燃料は、圧力調整弁22用のケース部材30に形成されたスリット44を通じて燃料タンク12内に戻される。スリット44は、図3~図5、及び図8~図10に示される。
The fuel discharged outside the housing 46 is returned into the fuel tank 12 through a slit 44 formed in the case member 30 for the pressure regulating valve 22. The slit 44 is shown in FIGS. 3-5 and 8-10.
〔コイルスプリング68〕
次に、コイルスプリング68について説明する。図5及び図6に示すように、コイルスプリング68は弁体72とプラグカバー部材56との間に配設される。コイルスプリング68の上端は弁体72の下面の位置決め座部位80に嵌合している。コイルスプリング68の下端はプラグカバー部材56の位置決め座部位70に嵌合している。これにより、弁体72にコイルスプリング68のバネ力が付勢されて、弁座74との弁作用により圧力調整弁22による調圧作用が行われる。したがって、図1に示される燃料供給経路16におけるエンジン14への燃料供給圧は、コイルスプリング68のバネ圧により定められるようになっている。 [Coil spring 68]
Next, thecoil spring 68 will be explained. As shown in FIGS. 5 and 6, the coil spring 68 is disposed between the valve body 72 and the plug cover member 56. The upper end of the coil spring 68 is fitted into a positioning seat portion 80 on the lower surface of the valve body 72. The lower end of the coil spring 68 is fitted into a positioning seat portion 70 of the plug cover member 56. As a result, the spring force of the coil spring 68 is applied to the valve body 72, and the pressure regulating valve 22 performs a pressure regulating action due to the valve action with the valve seat 74. Therefore, the fuel supply pressure to the engine 14 in the fuel supply path 16 shown in FIG. 1 is determined by the spring pressure of the coil spring 68.
次に、コイルスプリング68について説明する。図5及び図6に示すように、コイルスプリング68は弁体72とプラグカバー部材56との間に配設される。コイルスプリング68の上端は弁体72の下面の位置決め座部位80に嵌合している。コイルスプリング68の下端はプラグカバー部材56の位置決め座部位70に嵌合している。これにより、弁体72にコイルスプリング68のバネ力が付勢されて、弁座74との弁作用により圧力調整弁22による調圧作用が行われる。したがって、図1に示される燃料供給経路16におけるエンジン14への燃料供給圧は、コイルスプリング68のバネ圧により定められるようになっている。 [Coil spring 68]
Next, the
〔フィルタ部材76〕
次に、ハウジング46における上部ハウジング部位48の上端部位置に嵌合して配設されるフィルタ部材76について説明する。フィルタ部材76は燃料供給経路16における圧力調整弁22への経路に配設される。フィルタ部材76には微細な濾過経路が形成されており、圧力調整弁22に流入する燃料に塵埃が混在していた場合に、このフィルタ部材76で圧力調整弁22への流入を阻止する役割をなす。これにより弁体72と弁座74による調圧開閉弁機能が塵埃により阻害されることを防止して、圧力調整弁22の圧力調整作用を正確に行うようにしている。 [Filter member 76]
Next, a description will be given of thefilter member 76 that is disposed so as to fit into the upper end position of the upper housing portion 48 of the housing 46. The filter member 76 is disposed in the fuel supply path 16 on the path to the pressure regulating valve 22 . A fine filtration path is formed in the filter member 76, and when dust is mixed in the fuel flowing into the pressure regulating valve 22, the filter member 76 has the role of preventing the fuel from flowing into the pressure regulating valve 22. Eggplant. This prevents the pressure regulating valve function of the valve body 72 and the valve seat 74 from being obstructed by dust, and allows the pressure regulating valve 22 to accurately perform the pressure regulating function.
次に、ハウジング46における上部ハウジング部位48の上端部位置に嵌合して配設されるフィルタ部材76について説明する。フィルタ部材76は燃料供給経路16における圧力調整弁22への経路に配設される。フィルタ部材76には微細な濾過経路が形成されており、圧力調整弁22に流入する燃料に塵埃が混在していた場合に、このフィルタ部材76で圧力調整弁22への流入を阻止する役割をなす。これにより弁体72と弁座74による調圧開閉弁機能が塵埃により阻害されることを防止して、圧力調整弁22の圧力調整作用を正確に行うようにしている。 [Filter member 76]
Next, a description will be given of the
〔圧力調整弁22における燃料の流れ〕
次に、圧力調整弁22における燃料の流れを、図5により説明する。燃料供給経路16の燃料Fは経路矢印X1に沿ってフィルタ部材76に流入する。フィルタ部材76において燃料中の塵埃がろ過されて、経路矢印X2に沿って弁体72と弁座74により構成される調圧開閉弁75に供給される。そして、供給された燃料の圧力が所定圧より高い場合には、調圧開閉弁75が開弁されて、燃料供給経路16の燃料圧を所定圧に調圧する。調圧開閉弁75の開弁により排出された燃料は、経路矢印X3に沿って下部ハウジング部位50の燃料排出孔84及び圧力調整弁22用のケース部材30のスリット44を通じて燃料タンク12に戻される。 [Flow of fuel in pressure regulating valve 22]
Next, the flow of fuel in thepressure regulating valve 22 will be explained with reference to FIG. Fuel F in the fuel supply path 16 flows into the filter member 76 along the path arrow X1. Dust in the fuel is filtered by the filter member 76 and supplied to the pressure regulating on-off valve 75 constituted by the valve body 72 and the valve seat 74 along the path arrow X2. When the pressure of the supplied fuel is higher than the predetermined pressure, the pressure regulating on-off valve 75 is opened and the fuel pressure in the fuel supply path 16 is regulated to the predetermined pressure. The fuel discharged by opening the pressure regulating valve 75 is returned to the fuel tank 12 through the fuel discharge hole 84 of the lower housing portion 50 and the slit 44 of the case member 30 for the pressure regulating valve 22 along the path arrow X3. .
次に、圧力調整弁22における燃料の流れを、図5により説明する。燃料供給経路16の燃料Fは経路矢印X1に沿ってフィルタ部材76に流入する。フィルタ部材76において燃料中の塵埃がろ過されて、経路矢印X2に沿って弁体72と弁座74により構成される調圧開閉弁75に供給される。そして、供給された燃料の圧力が所定圧より高い場合には、調圧開閉弁75が開弁されて、燃料供給経路16の燃料圧を所定圧に調圧する。調圧開閉弁75の開弁により排出された燃料は、経路矢印X3に沿って下部ハウジング部位50の燃料排出孔84及び圧力調整弁22用のケース部材30のスリット44を通じて燃料タンク12に戻される。 [Flow of fuel in pressure regulating valve 22]
Next, the flow of fuel in the
〔圧力調整弁22の抜け止め構造86〕
次に、圧力調整弁22用のケース部材30と圧力調整弁22のハウジング46との間に形成される圧力調整弁22の抜け止め構造86について説明する。図5及び図6に示すように、抜け止め構造86は、圧力調整弁22の収容部36を形成する弾性変形部位43の下端部に形成される。この下端部は圧力調整弁22を挿入する入口側である。なお、抜け止め構造86は、図4におけるV-V線上であり円周上の2カ所に形成される。本実施形態では、抜け止め構造86は、円周上に180度間隔で形成されている。抜け止め構造86は、円周上において前述したスリット44と同じ位置に形成されている。図5に示すように、上部位置にスリット44が形成され、下部位置に抜け止め構造86が形成されている。 [Preventingstructure 86 for pressure regulating valve 22]
Next, astructure 86 for preventing the pressure regulating valve 22 from coming off, which is formed between the case member 30 for the pressure regulating valve 22 and the housing 46 of the pressure regulating valve 22, will be described. As shown in FIGS. 5 and 6, the retaining structure 86 is formed at the lower end of the elastically deformable portion 43 that forms the accommodating portion 36 of the pressure regulating valve 22. As shown in FIGS. This lower end is the inlet side into which the pressure regulating valve 22 is inserted. Note that the retaining structure 86 is formed at two locations on the circumference, which are on the line VV in FIG. In this embodiment, the retaining structures 86 are formed at intervals of 180 degrees on the circumference. The retaining structure 86 is formed at the same position on the circumference as the slit 44 described above. As shown in FIG. 5, a slit 44 is formed at the upper position, and a retaining structure 86 is formed at the lower position.
次に、圧力調整弁22用のケース部材30と圧力調整弁22のハウジング46との間に形成される圧力調整弁22の抜け止め構造86について説明する。図5及び図6に示すように、抜け止め構造86は、圧力調整弁22の収容部36を形成する弾性変形部位43の下端部に形成される。この下端部は圧力調整弁22を挿入する入口側である。なお、抜け止め構造86は、図4におけるV-V線上であり円周上の2カ所に形成される。本実施形態では、抜け止め構造86は、円周上に180度間隔で形成されている。抜け止め構造86は、円周上において前述したスリット44と同じ位置に形成されている。図5に示すように、上部位置にスリット44が形成され、下部位置に抜け止め構造86が形成されている。 [Preventing
Next, a
図5に示すように、抜け止め構造86は、圧力調整弁22用のケース部材30における下部収容部40である弾性変形部位43に設定される係合片88と、圧力調整弁22の下部ハウジング部位50の下端部に設定される係合部90とからなる。係合片88は弾性変形部位43の下端部において下部収容部40の内径方向に突出している。係合片88は、内径方向先端部から上方に向けて突出する突起片92と、突起片92の径方向外方に位置する嵌合凹部94とを有する。嵌合凹部94は上向きに開口している。そして、下部ハウジング部位50の下端部の係合部90は、嵌合凹部94に嵌り込むよう構成されている。係合部90が嵌合凹部94に嵌まり込んだ状態では、弾性変形部位43の側面部位42が径方向外側に変位することが防止される。
As shown in FIG. 5, the retaining structure 86 includes an engagement piece 88 set in the elastic deformation portion 43, which is the lower accommodating portion 40 of the case member 30 for the pressure adjustment valve 22, and a lower housing of the pressure adjustment valve 22. It consists of an engaging part 90 set at the lower end of the part 50. The engagement piece 88 protrudes in the inner diameter direction of the lower housing portion 40 at the lower end of the elastically deformable portion 43 . The engagement piece 88 has a protrusion piece 92 that protrudes upward from a tip end in the inner radial direction, and a fitting recess 94 that is located radially outward of the protrusion piece 92. The fitting recess 94 is open upward. The engaging portion 90 at the lower end of the lower housing portion 50 is configured to fit into the fitting recess 94 . When the engaging portion 90 is fitted into the fitting recess 94, the side surface portion 42 of the elastically deformable portion 43 is prevented from being displaced radially outward.
すなわち、抜け止め構造86における、嵌合凹部94に係合部90が嵌った状態においては、圧力調整弁22用のケース部材30の弾性変形部位43は、剛性の金属からなるハウジング46により径方向の動きが規制される。これにより、圧力調整弁22は抜け止めされる。
That is, when the engaging portion 90 is fitted into the fitting recess 94 in the retaining structure 86, the elastically deformed portion 43 of the case member 30 for the pressure regulating valve 22 is radially bent by the housing 46 made of rigid metal. movement is regulated. Thereby, the pressure regulating valve 22 is prevented from coming off.
〔リブ96〕
図8から図10に示されるように、圧力調整弁22用のケース部材30における下部収容部40の内筒面から径方向内方に突出するリブ96が形成されている。本実施形態では、スリット44を通る平面に関して対称に6個のリブ96が形成されている。リブ96は、ケース部材30の下部収容部40に挿入された圧力調整弁22の下部ハウジング部位50の外周面を支持する。 [Rib 96]
As shown in FIGS. 8 to 10, arib 96 is formed that projects radially inward from the inner cylindrical surface of the lower accommodating portion 40 in the case member 30 for the pressure regulating valve 22. In this embodiment, six ribs 96 are formed symmetrically with respect to the plane passing through the slit 44. The rib 96 supports the outer circumferential surface of the lower housing portion 50 of the pressure regulating valve 22 inserted into the lower housing portion 40 of the case member 30 .
図8から図10に示されるように、圧力調整弁22用のケース部材30における下部収容部40の内筒面から径方向内方に突出するリブ96が形成されている。本実施形態では、スリット44を通る平面に関して対称に6個のリブ96が形成されている。リブ96は、ケース部材30の下部収容部40に挿入された圧力調整弁22の下部ハウジング部位50の外周面を支持する。 [Rib 96]
As shown in FIGS. 8 to 10, a
〔圧力調整弁22の挿入時に拡径部66が係合片88と当接する際の作用効果〕
図5及び図6で見て、圧力調整弁22は、圧力調整弁22用のケース部材30の収容部36に下方から挿入される。圧力調整弁22の上部ハウジング部位48は圧力調整弁22用のケース部材30の上部収容部38に収容され、下部ハウジング部位50は下部収容部40に収容される。 [Operation and effect when theenlarged diameter portion 66 comes into contact with the engagement piece 88 when inserting the pressure regulating valve 22]
As seen in FIGS. 5 and 6, thepressure regulating valve 22 is inserted from below into the accommodating portion 36 of the case member 30 for the pressure regulating valve 22. The upper housing part 48 of the pressure regulating valve 22 is received in the upper receiving part 38 of the case member 30 for the pressure regulating valve 22, and the lower housing part 50 is received in the lower receiving part 40.
図5及び図6で見て、圧力調整弁22は、圧力調整弁22用のケース部材30の収容部36に下方から挿入される。圧力調整弁22の上部ハウジング部位48は圧力調整弁22用のケース部材30の上部収容部38に収容され、下部ハウジング部位50は下部収容部40に収容される。 [Operation and effect when the
As seen in FIGS. 5 and 6, the
圧力調整弁22の下部ハウジング部位50をケース部材30の下部収容部40に挿入する際、拡径部66は抜け止め構造86の係合片88と当接する。ケース部材30の側面部位42は弾性変形部位43であるため、拡径部66が係合片88と当接すると側面部位42は外方向に弾性変形する。これにより、拡径部66はケース30の下端を通過できる。そして、拡径部66が抜け止め構造86の係止片88を通過すると、ケース部材30の側面部位42は元の形状に復元する。その結果、抜け止め構造86以外の箇所の下部ハウジング部位50の外筒面が、図8から図10に示されるように、ケース部材30のリブ96により支持される。
When inserting the lower housing portion 50 of the pressure regulating valve 22 into the lower housing portion 40 of the case member 30, the enlarged diameter portion 66 comes into contact with the engagement piece 88 of the retaining structure 86. Since the side surface portion 42 of the case member 30 is an elastically deformable portion 43, when the enlarged diameter portion 66 comes into contact with the engagement piece 88, the side surface portion 42 is elastically deformed outward. This allows the enlarged diameter portion 66 to pass through the lower end of the case 30. Then, when the enlarged diameter portion 66 passes through the locking piece 88 of the retaining structure 86, the side surface portion 42 of the case member 30 is restored to its original shape. As a result, the outer cylindrical surface of the lower housing portion 50 other than the retaining structure 86 is supported by the ribs 96 of the case member 30, as shown in FIGS. 8 to 10.
更に、拡径部66の部位が抜け止め構造86の係止片88を乗り越える際の挿入の詳細説明をする。圧力調整弁22は、拡径部66が係止片88の突起片92を乗り越えるまで挿入される。上述したとおり、圧力調整弁22用のケース部材30の弾性変形部位43が径方向外方に弾性変形することにより、拡径部66はケース30の下端を通過できる。拡径部66が係止片88を通り過ぎると、弾性変形部位43は径方向内方に復元して、弾性変形部位43の内筒面は下部ハウジング部位50の下端の係合部90と当接する。この状態では、まだ、係合部90は抜け止め構造86の嵌合凹部94に嵌っていない。この状態において、図5に示す矢印X1に沿って燃料を供給することにより、圧力調整弁22を下降移動させる。これにより、係合部90が嵌合凹部94に嵌り、圧力調整弁22は位置決めされる。図5は圧力調整弁22が位置決めされた状態を示す。以上の作用により、圧力調整弁22はケース部材30に固定される。
Furthermore, a detailed explanation will be given of the insertion when the enlarged diameter portion 66 gets over the locking piece 88 of the retaining structure 86. The pressure regulating valve 22 is inserted until the enlarged diameter portion 66 passes over the protruding piece 92 of the locking piece 88 . As described above, the elastically deformed portion 43 of the case member 30 for the pressure regulating valve 22 is elastically deformed radially outward, allowing the enlarged diameter portion 66 to pass through the lower end of the case 30. When the enlarged diameter portion 66 passes the locking piece 88 , the elastically deformed portion 43 restores itself radially inward, and the inner cylindrical surface of the elastically deformed portion 43 comes into contact with the engaging portion 90 at the lower end of the lower housing portion 50 . . In this state, the engaging portion 90 is not yet fitted into the fitting recess 94 of the retaining structure 86. In this state, the pressure regulating valve 22 is moved downward by supplying fuel along the arrow X1 shown in FIG. As a result, the engaging portion 90 fits into the fitting recess 94, and the pressure regulating valve 22 is positioned. FIG. 5 shows a state in which the pressure regulating valve 22 is positioned. Due to the above action, the pressure regulating valve 22 is fixed to the case member 30.
抜け止め構造86による抜け止め作用は、圧力調整弁22の下部ハウジング部位50がケース部材30の下部収容部40に収容された状態で、圧力調整弁22は抜け止め構造86により抜け止めされる。かかる状態において、下部ハウジング部位50の下端部に形成される係合部90が、圧力調整弁22用のケース部材30の下部収容部に構成される係合片88と突起片92とにより形成される嵌合凹部94に嵌合して、圧力調整弁22がケース部材30に位置決めされる。
The retaining structure 86 prevents the pressure regulating valve 22 from coming off when the lower housing portion 50 of the pressure regulating valve 22 is accommodated in the lower housing portion 40 of the case member 30. In this state, the engaging portion 90 formed at the lower end of the lower housing portion 50 is formed by the engaging piece 88 and the protruding piece 92 that are formed in the lower housing portion of the case member 30 for the pressure regulating valve 22. The pressure regulating valve 22 is positioned in the case member 30 by being fitted into the fitting recess 94 .
上述したように、本実施形態によれば、圧力調整弁22用のケース部材30と圧力調整弁22のハウジング46との間に構成される抜け止め構造86により、圧力調整弁22の抜け止めが行われる。これにより、ケース部材30の収容部36に圧力調整弁22を挿入するだけで、圧力調整弁22をケース部材30の収容部36に固定することができる。したがって、圧力調整弁22を固定するにあたって、従来のように固定用の別部材を必要とすることがなく、部品点数の削減を図ることができる。
As described above, according to the present embodiment, the retaining structure 86 configured between the case member 30 for the pressure regulating valve 22 and the housing 46 of the pressure regulating valve 22 prevents the pressure regulating valve 22 from coming off. It will be done. Thereby, the pressure regulation valve 22 can be fixed to the accommodation part 36 of the case member 30 simply by inserting the pressure regulation valve 22 into the accommodation part 36 of the case member 30. Therefore, in fixing the pressure regulating valve 22, there is no need for a separate fixing member unlike in the past, and the number of parts can be reduced.
〔プラグカバー部材56による作用効果〕
本実施形態によるプラグカバー部材56は、開口する上面部位64を下部ハウジング部位50に下方から挿入することにより、下部ハウジング部位50内に圧入固定される。また、プラグカバー部材56における閉塞された下面部位62がコイルスプリング68の下端の位置決めを行う位置決め座部位70を有する。これにより、プラグカバー部材56の内部空間をコイルスプリング68を配設するために利用することができ、圧力調整弁22の軸方向長さを短くすることができる。 [Effects of the plug cover member 56]
Theplug cover member 56 according to this embodiment is press-fitted into the lower housing part 50 by inserting the open upper surface part 64 into the lower housing part 50 from below. Further, the closed lower surface portion 62 of the plug cover member 56 has a positioning seat portion 70 for positioning the lower end of the coil spring 68. Thereby, the internal space of the plug cover member 56 can be used to arrange the coil spring 68, and the axial length of the pressure regulating valve 22 can be shortened.
本実施形態によるプラグカバー部材56は、開口する上面部位64を下部ハウジング部位50に下方から挿入することにより、下部ハウジング部位50内に圧入固定される。また、プラグカバー部材56における閉塞された下面部位62がコイルスプリング68の下端の位置決めを行う位置決め座部位70を有する。これにより、プラグカバー部材56の内部空間をコイルスプリング68を配設するために利用することができ、圧力調整弁22の軸方向長さを短くすることができる。 [Effects of the plug cover member 56]
The
なお、圧力調整弁22の軸方向長さを短くすることは、プラグカバー部材56を有底側から下部ハウジング部位50に挿入する従来の構成にあっても可能である。しかし、かかる場合には、コイルスプリング68の取付座をプラグカバー部材56の径方向内方に深く折り曲げて形成する必要が生じる。したがって、深い折り曲げ加工が必要となり、加工工程が多くなるという問題が生じる。本実施形態の構成によれば、深い折り曲げ加工が不要であり、加工性を向上することができる。
Note that it is possible to shorten the axial length of the pressure regulating valve 22 even in the conventional configuration in which the plug cover member 56 is inserted into the lower housing portion 50 from the bottomed side. However, in such a case, it is necessary to form the mounting seat of the coil spring 68 by deeply bending it inward in the radial direction of the plug cover member 56. Therefore, a problem arises in that deep bending is required and the number of processing steps increases. According to the configuration of this embodiment, deep bending is not required, and workability can be improved.
なお、拡径部66を備えない従来の構成の場合、プラグカバー部材56を開口側の上面部位64から下部ハウジング部位50に挿入する際に、上面部位64が下部ハウジング部位50に引っ掛かり、その挿入がスムースに出来ない可能性がある。しかし、本実施形態においては、ハウジング46は下端部に拡径部66を有し、拡径部66はプラグカバー部材56が挿入される入口側端部に向けて徐々に拡径している。これにより、プラグカバー部材56を開口側の上面部位64から下部ハウジング部位50に挿入する場合であっても、その挿入をスムースに行うことができる。
Note that in the case of the conventional configuration that does not include the enlarged diameter portion 66, when the plug cover member 56 is inserted into the lower housing portion 50 from the upper surface portion 64 on the opening side, the upper surface portion 64 is caught on the lower housing portion 50, and the insertion is interrupted. may not be possible smoothly. However, in this embodiment, the housing 46 has an enlarged diameter portion 66 at the lower end, and the diameter of the enlarged diameter portion 66 gradually increases toward the inlet end where the plug cover member 56 is inserted. Thereby, even when the plug cover member 56 is inserted into the lower housing part 50 from the upper surface part 64 on the opening side, the insertion can be performed smoothly.
<他の実施形態>
本明細書に開示の技術は、上記した実施形態に限定されるものではなく、種々の変更が可能である。 <Other embodiments>
The technology disclosed in this specification is not limited to the embodiments described above, and various modifications are possible.
本明細書に開示の技術は、上記した実施形態に限定されるものではなく、種々の変更が可能である。 <Other embodiments>
The technology disclosed in this specification is not limited to the embodiments described above, and various modifications are possible.
例えば、実施形態1では、圧力調整弁22用のケース部材30における側面部位42の弾性変形部位43にはスリット44を形成し、弾性変形がし易い構成とした。しかし、弾性変形部位43の材質が弾性変形し易い場合には、スリット44のない構成とすることもできる。
For example, in the first embodiment, a slit 44 is formed in the elastically deformable portion 43 of the side surface portion 42 of the case member 30 for the pressure regulating valve 22, so that the case member 30 for the pressure regulating valve 22 is configured to be easily elastically deformed. However, if the material of the elastically deformable portion 43 is easily elastically deformable, a configuration without the slit 44 may be used.
また、スリット44の軸方向長さは変更可能なものである。しかし、上述した実施形態1の長さが、弾性変形部位43を弾性変形させる観点から好ましい。
Furthermore, the axial length of the slit 44 can be changed. However, the length of the first embodiment described above is preferable from the viewpoint of elastically deforming the elastically deformable portion 43.
また、実施形態1では圧力調整弁22用のケース部材30は燃料ポンプのケース部材28と隣接して配設されるが、ケース部材28から隔離して配設される構成であっても良い。しかし、ケース部材30をケース部材28に隣接して配設する構成は燃料供給装置10を小型化できるため好ましい。
Further, in the first embodiment, the case member 30 for the pressure regulating valve 22 is arranged adjacent to the case member 28 of the fuel pump, but it may be arranged separately from the case member 28. However, a configuration in which the case member 30 is disposed adjacent to the case member 28 is preferable because the fuel supply device 10 can be made smaller.
Claims (1)
- 弁体と、
弁座と、
前記弁体を前記弁座に付勢するスプリングと、
前記弁体、前記弁座、及び前記スプリングを収容する金属製のハウジングと、
前記弁体、前記弁座、及び前記スプリングを前記ハウジング内に保持する金属製のプラグカバー部材と、
を備える圧力調整弁であって、
前記ハウジングは筒形状であり、挿入孔を有する第1端部と軸方向において前記第1端部の反対に位置する第2端部とを有し、
前記プラグカバー部材は筒形状であり、開口端と軸方向において前記開口端の反対に位置する閉塞端とを有し、
前記閉塞端は、前記スプリングの一端を位置決めする位置決め座部位を備えており、
前記プラグカバー部材は前記開口端から前記挿入孔を介して前記ハウジング内に圧入されており、
前記ハウジングは、前記挿入孔に向かって徐々に拡径する拡径部を前記第1端部に有する、圧力調整弁。 a valve body;
The valve seat and
a spring that urges the valve body toward the valve seat;
a metal housing that accommodates the valve body, the valve seat, and the spring;
a metal plug cover member that holds the valve body, the valve seat, and the spring in the housing;
A pressure regulating valve comprising:
The housing has a cylindrical shape and has a first end having an insertion hole and a second end located opposite to the first end in the axial direction,
The plug cover member has a cylindrical shape and has an open end and a closed end located opposite to the open end in the axial direction,
The closed end includes a positioning seat portion for positioning one end of the spring,
The plug cover member is press-fitted into the housing from the open end through the insertion hole,
The housing is a pressure regulating valve, wherein the housing has an enlarged diameter portion at the first end that gradually increases in diameter toward the insertion hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202380024299.1A CN118786301A (en) | 2022-03-23 | 2023-03-03 | Pressure regulating valve |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2022046465A JP2023140565A (en) | 2022-03-23 | 2022-03-23 | Pressure control valve |
JP2022-046465 | 2022-03-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023181850A1 true WO2023181850A1 (en) | 2023-09-28 |
Family
ID=88100606
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2023/008062 WO2023181850A1 (en) | 2022-03-23 | 2023-03-03 | Pressure regulator valve |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP2023140565A (en) |
CN (1) | CN118786301A (en) |
WO (1) | WO2023181850A1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007034767A1 (en) * | 2005-09-20 | 2007-03-29 | Honda Motor Co., Ltd. | Pressure control device and fuel feed device using the same |
JP2008138786A (en) * | 2006-12-01 | 2008-06-19 | Keihin Corp | Valve device |
-
2022
- 2022-03-23 JP JP2022046465A patent/JP2023140565A/en active Pending
-
2023
- 2023-03-03 CN CN202380024299.1A patent/CN118786301A/en active Pending
- 2023-03-03 WO PCT/JP2023/008062 patent/WO2023181850A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007034767A1 (en) * | 2005-09-20 | 2007-03-29 | Honda Motor Co., Ltd. | Pressure control device and fuel feed device using the same |
JP2008138786A (en) * | 2006-12-01 | 2008-06-19 | Keihin Corp | Valve device |
Also Published As
Publication number | Publication date |
---|---|
JP2023140565A (en) | 2023-10-05 |
CN118786301A (en) | 2024-10-15 |
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