WO2023152404A1 - Drillstring anchor - Google Patents
Drillstring anchor Download PDFInfo
- Publication number
- WO2023152404A1 WO2023152404A1 PCT/EP2023/053680 EP2023053680W WO2023152404A1 WO 2023152404 A1 WO2023152404 A1 WO 2023152404A1 EP 2023053680 W EP2023053680 W EP 2023053680W WO 2023152404 A1 WO2023152404 A1 WO 2023152404A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- drillstring
- anchor
- wellbore
- gripper
- segments
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/18—Anchoring or feeding in the borehole
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/001—Self-propelling systems or apparatus, e.g. for moving tools within the horizontal portion of a borehole
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/01—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells for anchoring the tools or the like
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B44/00—Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
- E21B44/02—Automatic control of the tool feed
Definitions
- This invention relates to a drillstring anchor for use in a wellbore. For example, in a subterranean drilling operation.
- a borehole is drilled through a formation in the earth to form a wellbore.
- a drillstring extends from an upbore location, typically on the surface, to the foot of the wellbore and typically comprises long sections of drill pipe and other components, known as the bottom hole assembly, connected to a drill bit.
- a downhole motor can be used to rotate the drill bit, allowing the bit to advance through the formation to form the wellbore.
- a common occurrence during drilling is that changes in the reactive torque at the drill bit or friction between the drillstring and wellbore can initiate torsional oscillations, including stick slip.
- Stick slip occurs when the lower section of the drillstring stops rotating, while the drillstring above continues to rotate. This can cause the drillstring to wind up, after which the stuck element slips and rotates again.
- the drillstring can act like a long torsional spring and is able to store significant amounts of torsional energy. Torsional oscillations in the drillstring can cause damage to the drillstring, bottom hole assembly and the wellbore, and result in poor drilling performance.
- WO2016/122329 A1 is a downhole regulator with capabilities similar to traction control systems used in cars.
- the axial force or weight on bit (WOB) is continuously controlled. In this way it can prevent the cutters from sticking and also provides a balance between cut and losses to friction.
- the solution described in US2014/0311801 A1 uses a drill bit with adaptive cartridges, installed inside the fixed blades, which extend and prevent vibrations while preventing the bit from taking too large a bite.
- reducing WOB generally reduces the depth of cut (DOC) and compromises the Rate of Penetration (ROP).
- a drillstring anchor for reacting torque from a drillstring to a wellbore, the drillstring anchor comprising: a channel for receiving a downhole portion of a drillstring so as to be rotationally engaged therewith: a gripper; and an actuator capable of being driven to cause the gripper to adopt at least one of (a) a first state in which it is urged outwardly for gripping the wellbore and (b) a second, passive state.
- the drillstring anchor may comprise an energy store.
- the actuator may be capable of being driven from the energy store to cause the gripper to adopt at least one of the first state and the second state.
- the energy store may be a reservoir of pressurised fluid.
- the energy store may be a source of electricity.
- the drillstring anchor may comprise multiple segments disposed along the drillstring anchor, each segment comprising a respective gripper, the gripper of at least one segment being actuable independently of the gripper of at least one other segment.
- a drillstring anchor for reacting torque from a drillstring to a wellbore
- the drillstring anchor comprising: a channel for receiving a downhole portion of a drillstring so as to be rotationally engaged therewith: multiple segments disposed along the drillstring anchor, each segment comprising a respective gripper and a respective actuator capable of being driven to cause the respective gripper to adopt at least one of (a) a first state in which it is urged outwardly for gripping the wellbore and (b) a second, passive state, the gripper of at least one segment being actuable independently of the gripper of at least one other segment; the multiple segments comprising a first segment and a second segment coupled to each other so as to permit relative longitudinal motion therebetween.
- a drillstring anchor for reacting torque from a drillstring to a wellbore
- the drillstring anchor comprising: a channel for receiving a downhole portion of a drillstring so as to be rotationally engaged therewith: multiple segments disposed along the drillstring anchor, each segment comprising a respective gripper and a respective actuator capable of being driven to cause the respective gripper to adopt at least one of (a) a first state in which it is urged outwardly for gripping the wellbore and (b) a second, passive state, the gripper of at least one segment being actuable independently of the gripper of at least one other segment; the multiple segments comprising a first segment and a second segment, wherein the first segment can move longitudinally relative to the second segment.
- the drillstring anchor may comprise a drive mechanism for advancing the first segment downhole relative to at least the second segment.
- the drive mechanism may allow the first segment to be advanced downhole.
- the drive mechanism may allow the first segment to be advanced downhole by a force exerted through the drillstring.
- the drive mechanism may be a hydraulic drive mechanism. However, in other examples, the drive mechanism may not be hydraulic.
- the drive mechanism may have other means of actuation in some embodiments.
- the drive mechanism may comprise multiple hydraulic cylinders, each cylinder comprising a chamber and a piston moveable within the chamber, each cylinder acting between the channel and a respective one of the first and second segments.
- a respective one of the hydraulic chambers or its respective piston may be fast with a respective one of the first and second segments.
- the drive mechanism may comprise multiple hydraulic cylinders, each cylinder comprising a chamber and a piston moveable within the chamber, each cylinder configured for acting between the downhole portion of the drillstring and a respective one of the first and second segments.
- a respective one of the hydraulic chambers or its respective piston may be fast with a respective one of the first and second segments.
- Each hydraulic chamber may house a portion of a linkage.
- the linkage may be a compliant linkage.
- the linkage may be fixedly connectable to the downhole portion of the drillstring.
- the linkage may be slidably connectable to one or more pistons.
- a respective piston may be movable relative to its respective segment.
- the drillstring anchor and the downhole portion of the drillstring may be compliantly couplable in the longitudinal direction so as to permit relative longitudinal motion of the downhole portion of the drillsting relative to the channel when the grippers of the first and second segments are gripping the wellbore.
- This connection may be via the linkage.
- the drillstring anchor may comprise a compliant member.
- Each hydraulic chamber may house a compliant member.
- the compliant member may allow axial movement of the downhole portion of the drillstring relative to the channel when the respective actuators of the first and second segments are driven to cause their respective grippers to grip the wellbore.
- the first and second segments may be interlinked by a drive connector such that motion of one of the first and second segments in a direction relative to the channel causes motion of the other of the first and second segments in an opposing direction.
- the first and second segments may be interlinked by a drive connector such that motion of one of the first and second segments in a direction along the downhole portion of the drillstring causes motion of the other of the first and second segments in an opposing direction.
- the drive connector may be a hydraulic conduit.
- the drive mechanism may comprise a hydraulic circuit.
- the hydraulic circuit may be contained within the drillstring anchor. The hydraulic circuit may not be fed from outside the drillstring anchor.
- the drillstring anchor may be configured to restrict relative rotation between the drillstring and the wellbore.
- the drillstring anchor may be configured to allow relative axial movement of the downhole portion of the drillstring and the drillstring anchor when the respective gripper of one or more of the multiple segments is gripping the wellbore.
- the channel may be configured to engage with features on the exterior surface of the downhole portion of the drillstring.
- the channel may comprise multiple concave features configured to engage with protrusions on the exterior of the downhole portion of the drillstring.
- the drillstring anchor may comprise a collar linking the first segment with the second segment, wherein the collar is constrained to move axially with the downhole portion of the drillstring.
- the collar may be constrained to rotate about the longitudinal axis of the channel.
- the collar may comprise multiple protrusions each configured to engage a helical groove in each of the first and second segments.
- the first and second segments may each have a range of travel in a direction parallel to the longitudinal axis of the channel.
- the multiple segments may comprise at least two sets of segments.
- the grippers of each set of segments may be configured to be actuated simultaneously.
- the drillstring anchor may comprise at least one energy store and each actuator may be capable of being driven from one or more of the at least one energy store to cause the gripper to grip the wellbore.
- the drillstring anchor may be configured to restrict relative rotation between the drillstring and the wellbore.
- the or each gripper may be configured to exert an outward (radial) force on the wellbore relative to the longitudinal axis of the channel.
- the or each gripper may be capable of gripping the wellbore independently of whether drilling fluid is flowing through the drillstring.
- the channel may be configured to allow relative axial movement of the downhole portion of the drillstring and the drillstring anchor.
- the channel may have a non-circular cross-section.
- the channel may be configured to engage with features on the exterior surface of the downhole portion of the drillstring.
- the channel may extend along the longitudinal axis of the drillstring.
- the housing of the drillstring anchor may comprise the channel.
- the or each gripper may comprise at least one pad configured to move outwardly from the channel to engage the wellbore when the actuator of the respective gripper is driven to cause the gripper to grip the wellbore.
- the or each gripper may comprise a lever mechanism for exerting mechanical advantage to move each pad outwardly from the channel.
- the drillstring anchor may have a limit of travel along the downhole portion of the drillstring.
- the or each actuator may be configured to be driven to cause the gripper to not grip the wellbore when the drillstring anchor reaches the limit of travel along the downhole portion of the drillstring.
- the drillstring anchor may further comprise a swivel located proximally of the or each gripper for allowing relative rotation between the channel and a section of the drillstring above the channel.
- the swivel may be located above the most proximal gripper (with respect to the surface of the wellbore).
- the swivel may be a unidirectional swivel.
- the drillstring anchor may comprise a gearbox.
- the gearbox may be a reduction gearbox so that the rotational speed of the drillstring is higher than the required drilling speed (and the torque is lower).
- the drillstring anchor may apply weight-on-bit or depth-of-cut to a drill bit at the distal end of the drillstring.
- the motion of one segment relative to at least one of the other segments may be driven by means other than hydraulics.
- the drillstring anchor may have a housing.
- the multiple segments may be mounted so as to be movable longitudinally relative to the housing of the drillstring anchor.
- the drillstring anchor may be configured so as to be activated and/or deactivated in response to a command from the surface of the wellbore. For example, in response to a command from the surface, an activation or deactivation signal may be received by the drillstring anchor wirelessly or via a wired connection. When the drillstring anchor is deactivated, all grippers of the drillstring anchor may be in their passive state. When the drillstring anchor is deactivated, the drillstring anchor may be configured so as to not restrict relative rotation between the drillstring and the wellbore.
- One or more of the grippers and/or actuators may comprise a hydraulic piston. There may be a hydraulic feed to the hydraulic piston(s) within the housing of the drillstring anchor between the channel and a respective segment.
- the drillstring anchor may comprise a hydraulic unit for supplying hydraulic fluid to actuate to the hydraulic piston(s).
- the drillstring anchor may be configured such that when the actuator of one of the first and second segments is driven to cause its respective gripper to grip the wellbore, the other of the first and second segments is drivable to move longitudinally relative to the one of the first and second segments.
- the drillstring anchor may be configured to advance in the wellbore by performing the following steps in order: (i) driving the actuator of one of the first and second segments to cause its respective gripper to grip the wellbore;
- the first and second segments may each have a respective range of longitudinal travel relative to a housing of the drillstring anchor.
- the first and second segments may each have a coupling for attachment to the downhole portion of the drillstring and a respective range of longitudinal travel relative to the coupling.
- the drillstring anchor may be configured to trigger the actuator of one of the first and second segments to cause its respective gripper to grip the wellbore in response to the location of the other of the first and second segments in its range of travel.
- the drillstring anchor may be configured to trigger the actuator of one of the first and second segments to cause its respective gripper to grip the wellbore when the other of the first and second segments reached a predetermined distance before the end of its range of travel in the downhole direction.
- the first and second segments may each have a respective range of longitudinal travel relative to a housing of the drillstring anchor and the drillstring anchor may be configured to advance in the wellbore by: when the actuators of both the first and second segments are being driven to cause their respective grippers to grip the wellbore and the downhole portion of the drillstring is advancing in the wellbore relative to the channel, releasing the gripper of the said one of the first and second segments before that segment reaches a limit of its range of travel whilst the gripper of the other of the first and second segments continues to grip the wellbore.
- the first and second segments may each have a coupling for attachment to the downhole portion of the drillstring and a respective range of longitudinal travel relative to that coupling.
- the drillstring anchor may be configured to advance in the wellbore by: when the actuators of both the first and second segments are being driven to cause their respective grippers to grip the wellbore and the downhole portion of the drillstring is advancing in the wellbore relative to the channel, releasing the gripper of the said one of the first and second segments before that segment reaches a limit of its range of travel whilst the gripper of the other of the first and second segments continues to grip the wellbore.
- the actuators of both the first and second segments may be driven to cause their respective grippers to grip the wellbore and the downhole portion of the drillstring is advancing in the wellbore relative to the channel, the drillstring anchor is configured to cause the gripper of the said one of the first and second segments to release the wellbore (in which it may adopt its passive state) in response to one or more of the following states:
- a gripper of the other segment may be determined to be gripping the wellbore when a target force of the gripper against the wellbore has been reached.
- the gripper of the other segment is a hydraulically actuated gripper, the gripper may be determined to be gripping the wellbore when a target pressure level has been reached.
- the gripper In the first state the gripper may be urged outwardly relative to a central axis of the drillstring locally to the gripper.
- the gripper In the second state the gripper may be located relatively inwardly of its position in the first state.
- the passive state may be a retracted state. In other implementations, there may not be a significant difference in the radial displacement of the gripper in the second state and the first state.
- the actuator may cause or permit the gripper to adopt the first state.
- the actuator may cause or permit the gripper to adopt the second state.
- the gripper may be biased to one of the states, e.g. by a resilient element such as a spring.
- the actuator may be capable of driving the gripper to the other of the states.
- the actuator may in some implementations be capable of driving the gripper to both of the states.
- the gripper may comprise a return spring.
- the piston may be double acting, or the absence of hydraulic power applied to achieve the first, outwardly-urged state may be sufficient to achieve the second, passive state.
- a method of reacting torque to a wellbore comprising: providing a drillstring anchor in a borehole rotationally linked with a drillstring, the drillstring anchor comprising multiple segments disposed along the drillstring anchor, each segment comprising a respective gripper and a respective actuator capable of being driven to cause the respective gripper to adopt at least one of (a) a first state in which it is urged outwardly for gripping the wellbore and (b) a second, passive state, the gripper of at least one segment being actuable independently of the gripper of at least one other segment, the multiple segments comprising a first segment and a second segment coupled to each other so as to permit relative longitudinal motion therebetween; and causing the respective gripper of at least one of the first and second segments to grip the wellbore to react torque from the drillstring to the wellbore.
- the method may further comprise: operating a motor on the drillstring distally of the drillstring anchor to provide rotational drive to a drill bit; and causing the respective gripper of at least one of the first and second segments to grip the wellbore to react torque transferred from the drill bit to the drillstring to the wellbore.
- a drilling system comprising: a drillstring having a proximal end at the surface of a wellbore and a distal end; a drillstring anchor comprising: a channel for receiving a downhole portion of the drillstring so as to be rotationally engaged therewith; and multiple segments disposed along the drillstring anchor, each segment comprising a respective gripper and a respective actuator capable of being driven to cause the respective gripper to adopt at least one of (a) a first state in which it is urged outwardly for gripping the wellbore and (b) a second, passive state, the gripper of at least one segment being actuable independently of the gripper of at least one other segment; the multiple segments comprising a first segment and a second segment coupled to each other so as to permit relative longitudinal motion therebetween; and a motor on the drillstring distally of the drillstring anchor for providing rotational drive to a drill bit (or other downhole tool).
- the drillstring anchor may be for reacting torque from a drillstring to a
- an anchor for reacting torque from one or more of a drillstring, a drill bit and a drilling motor in a wellbore or borehole
- the anchor comprising at least two gripping bodies interlinked so as to be moveable longitudinally relative to each other, each gripping body having a gripper actuable to exert an outward force to grip an interior surface of the wellbore, the anchor having a splined hole (or channel) therethrough for rotational engagement with a drillstring, and the anchor being configured to advance along the wellbore by causing alternate ones of the gripping bodies to grip the interior surface of the wellbore whilst another of the gripping bodies advances along the wellbore.
- the gripping bodies may be interlinked by a hydraulic drive for driving relative longitudinal motion of the gripping bodies.
- Each gripping body may have an actuator for exerting an outward force on the gripper.
- the anchor may have a controller for operating the hydraulic drive and the actuators to advance the anchor along the wellbore.
- the controller may be configured so as to cause the anchor to advance both gripping bodies whilst maintaining at least one of the gripping bodies gripping the wellbore.
- the gripping bodies may be interlinked by an intermediate member, each gripping body being coupled to the intermediate member by a mechanism that permits relative longitudinal motion of the respective gripping body and the intermediate member.
- the intermediate member may have the splined hole or channel therethrough. The splined channel may resist relative rotation of the anchor and the drillstring.
- the drillstring may be shaped so that a downhole part of the drillstring cannot pass through the drillstring channel.
- the drillstring channel may abut that downhole part of the drillstring when the anchor has advanced sufficiently in a downhole direction relative to the drillstring. Then, further downhole motion of the anchor can apply force in a downhole direction to the drillstring. This may apply weight-on-bit to a bit at the distal end of the drillstring.
- a swivel for a drillstring anchor the drillstring anchor being configured to react torque from a drillstring to a wellbore and comprising a channel for receiving a downhole portion of a drillstring so as to be rotationally engaged therewith and one or more grippers, the swivel located proximally of the or each gripper for allowing relative rotation between the channel and a section of the drillstring above the channel.
- the section of the drillstring above the channel may be above the downhole portion of the drillstring.
- the swivel may be a unidirectional swivel.
- the drillstring anchor may have any of the features described herein. Where there are multiple grippers in the drillstring anchor, the swivel may be located above the most proximal gripper (with respect to the surface of the wellbore).
- the swivel may be configurable so as to not allow relative rotation between the channel and a section of the drillstring above the channel.
- the swivel may comprise multiple splines configured to engage a locking member to prevent rotation between the channel and the section of the drillstring above the channel.
- a system for drilling a borehole comprising a surface system, a drillstring, a bottom-hole-assembly (BHA), a drillstring anchor, a drilling motor, and a drill bit.
- BHA bottom-hole-assembly
- the drillstring may be suspended from a drilling rig of the surface system.
- the surface system may be configured to rotate the drillstring, or hold it in a fixed rotational position.
- the surface system may be configured to deliver drilling fluid to the interior of the drillstring and/or to receive the drilling fluid from its return path through the annulus of the borehole.
- the surface system may also be configured to communicate, for example mono-directionally or bi-directionally, with one or more instruments and/or apparatus at the distal end of the drillstring (for example with the bottom-hole-assembly or with the anchor).
- the surface system may be configured to analyse and/or store information received from those instruments and/or apparatus, and optionally to further communicate with a remote control system.
- the bottom-hole-assembly may, for example, comprise one or more drill collars, which may be sections of drill pipe with a larger outer diameter and metal thickness to deliver downward force to the bit and support compressive loads.
- the bottom-hole-assembly may comprise one or more modules known generically as logging-while-drilling (LWD) and measurement-while-drilling (MWD) apparatus.
- LWD modules can measure properties of the earth such as, but not restricted to, electrical, acoustic, magnetic resonance and nuclear properties. They may include capabilities for processing and storing the measurements, as well as communicating the measurements to the MWD module for further transmission to the surface equipment.
- the MWD module may comprise instruments to measure the earth’s gravitational and magnetic field from which, in combination with the longitudinal position of the measurement in the wellbore, the position of the instrument may be determined (known as direction and inclination (D&l) measurements) Additionally it may comprise instruments for measuring the pressure and temperature environment, stress state and dynamic motion of drillstring, such as but not restricted to thermocouples, strain gauges, pressure sensors, dynamic magnetometers, accelerometers, and gyroscopes.
- D&l direction and inclination
- the MWD system may be communicatively coupled to the surface system to communicate MWD and LWD measurements to the surface system, for example through a telemetry unit which can communicate through a number of possible methods, such as acoustic pressure (often referred to as mud-pulse), electromagnetic, or through drill pipe containing electrical conductors (wired-pipe).
- the MWD apparatus may be powered by stored electrical power, or through the use of a turbine in the flow path off drilling-fluid.
- the MWD apparatus may also be configured to receive information transmitted from the surface, such as measurement of downhole flow rate (for which the turbine can be used in addition to its role in electrical power generation), or through electrical means using the electromagnetic MWD apparatus in a receiving role.
- the MWD apparatus may also comprise a computational processor whose primary purpose is to perform calculations on the data received from the measurement apparatus with the MWD and LWD apparatus, and calculations for the telemetry system, but which may also perform calculations on data derived from instrumentation of the anchor, and provide commands to the steerable system based on that data.
- a computational processor whose primary purpose is to perform calculations on the data received from the measurement apparatus with the MWD and LWD apparatus, and calculations for the telemetry system, but which may also perform calculations on data derived from instrumentation of the anchor, and provide commands to the steerable system based on that data.
- Different components of the BHA may be above the anchor, between the anchor and the motor, or between the motor and the bit.
- the BHA may also comprise a steerable system. This may enable the drill bit to follow a trajectory determined at the surface, for example at the rig site, or transmitted from a remote control system.
- the steerable system may be rotating, and thus located below the drilling motor, or non-rotating, located either above the drilling motor or integrated within it.
- the steerable system may be communicatively coupled to the surface system (i.e. it may be configured to receive communications from the surface).
- the steerable system may be in communication with the MWD apparatus, or may possess independent means for receiving communications from the surface system.
- the BHA may also contain one or more components with increased lateral compliance, known as flex-joints.
- a ball or dart-catcher At the top of the BHA, or above the anchor if that is above the BHA, there may be a ball or dart-catcher, which can receive a ball or other object dropped from the surface, whose arrival triggers a downhole action, such as enabling or disabling the operation of the anchor.
- a method for drilling a section of borehole comprising initiating flow of a drilling fluid through a drillstring having a drill bit at its distal end, lowering the drillstring such that the drill bit contacts the bottom of the borehole, applying weight-on-bit to the drill bit, activating one or more grippers of the drillstring anchor to grip the wellbore, transmitting measurements to the surface (for example the D&l measurements from an MWD and/or LWD apparatus) and transmitting (e.g. downlinking commands received from the surface) commands to steering apparatus (for example, a rotary steerable system of the BHA) to guide the direction of the drill bit in a predetermined direction.
- the drillstring anchor comprises multiple gripping segments
- the method may comprise repeating the measurement and transmitting/downlinking process above as necessary while the relative longitudinal motion of the gripping segments of the anchor allows drilling of the borehole to proceed.
- a drillstring anchor configured for rotational engagement with a downhole portion of a drillstring and comprising one or more grippers for engaging the wellbore to react torque from the drillstring to the wellbore, the drillstring having a downhole tool at its distal end, wherein the anchor is configured to apply weight to the downhole tool.
- a drilling system comprising a drillstring, a downhole tool at the distal end of the drillstring and a drillstring anchor rotationally engaged with the drillstring and comprising one or more grippers for engaging the wellbore to react torque from the drillstring to the wellbore, wherein the anchor is configured to apply weight to the downhole tool.
- the anchor may be configured to apply weight to the downhole tool to urge it against the bottom of the wellbore.
- the drillstring anchor may have any of the features described above.
- the downhole tool may be a drill bit and the anchor may be configured to apply weighton-bit to the drill bit.
- the weight-on-bit may be applied from the anchor via the drillstring.
- a drillstring anchor comprising: a coupling for coupling to a downhole portion of a drillstring; one or more grippers actuable to engage a wellbore; and a drive mechanism operable to act between the gripper(s) and the coupling for applying force in a downhole direction to the drillstring.
- the drillstring may comprise a linkage extending between the coupling and the gripper(s) through which axial rotation of the drillstring can be reacted against the grippers.
- the drillstring anchor may have any of the features described above.
- FIG. 1 (a) schematically illustrates an example of a drilling system, illustrated at a subterranean location in a wellbore during a downhole operation.
- FIG. 1 (b) schematically illustrates a further example of a drilling system, illustrated at a subterranean location in a wellbore during a downhole operation.
- FIG.s 2a)-2c) schematically illustrate an overview of the operation of an embodiment of a drillstring anchor.
- FIG. 2d)-2e) schematically illustrates further examples of a downhole portion of a drillstring.
- FIG.s 3a) and 3b) shows a cross-sectional view of an example of a gripper comprising three pads.
- FIG 4 schematically illustrates an example of a hydraulic system for driving an actuator of a gripper.
- FIG. 5 shows an example of a sequence of events to re-set an anchor after reaching its limit of travel along the downhole portion of the drillstring.
- FIG. 6 schematically illustrates an anchor comprising three independently actuatable gripping segments.
- FIG.s 7a)-7d schematically illustrate the operation of an embodiment of a drillstring anchor comprising multiple segments.
- FIG. 8 schematically illustrates a further embodiment of a drillstring anchor comprising multiple segments.
- FIG. 9 shows two adjacent segments of the drillstring anchor of FIG. 8.
- FIG. 10 shows a collar having multiple protrusions.
- FIG. 11 schematically illustrates the collar of FIG. 10 on the downhole portion of the drillstring.
- FIG. 12 shows two adjacent segments of the drillstring anchor of FIG. 8.
- FIG. 13 shows a cross-sectional view of a gripper in a wellbore.
- FIG. 14 shows an example of hydraulic pathways in the downhole portion of the drillstring.
- FIG. 15 shows an example of a rotary valve for actuating a gripper.
- FIG.s 16a)-16c) show rotary valves of two adjacent segments at various positions.
- FIG.s 17a)-b) schematically illustrate a further example of a gripper comprising an axially operated arm.
- FIG.s 18a)-b) schematically illustrate a further example of a gripper comprising a hydraulically actuated piston assembly.
- FIG.s 19a)-c) schematically illustrate further details of the hydraulically actuated piston of FIG.s 18a)-18b).
- FIG. 20 schematically illustrates a further example of a drillstring anchor comprising multiple gripping segments.
- FIG. 21 schematically illustrates an example of a hydraulic cylinder assembly of the drillstring anchor of FIG. 20.
- FIG. 1 (a) shows an example of a drilling system illustrated at a subterranean location in a wellbore.
- a rig 101 provides support and/or power to a drillstring 102, which may comprise, for example, coiled tubing or conventional drill pipe.
- Weight-on-bit (WOB) is provided from the surface through the drillstring 102.
- the wellbore is shown at 103.
- the wellbore may be at least partially lined with casing 104 and cement 105.
- the drillstring may provide torque and/or power (for example, rotary, thermal, and/or electrical power) to the bottom hole assembly (BHA), shown generally at 106.
- the BHA may comprise a tool or other component 107.
- the tool 107 may be a drilling tool.
- the tool 107 may be, for example, a drill bit.
- tool 107 in FIG. 1 (a) may be a polycrystalline diamond compact (PDC) drill bit or a roller cone drill bit.
- Drilling fluid can be pumped to the component through the drillstring and released into the annulus of the wellbore, as shown at 109.
- the drilling fluid 109 acts to extract cuttings to the surface.
- the BHA 106 can also comprise one or more additional components, shown at 108.
- the component 108 may be a downhole motor, such as a mud motor, for providing rotational drive to the tool. Alternatively, an electric motor or other type of motor may be used.
- Other additional components may be drill collars, stabilizers, reamers, hole-openers and bit subs.
- the drilling fluid may be supplied to the tool from a tank 110 at the surface of the wellbore which is fed to the drillstring and the tool via pipes 111.
- a drillstring anchor is illustrated at 112.
- the drillstring anchor 112 can transfer reactive torque from the BHA to the wellbore, as will be described in more detail below. This may help to prevent the initiation of torsional oscillations in the drillstring, including stick slip.
- the drillstring anchor is designed to remove at least some, and preferably all, of the torque from the drill string.
- the operation is a rotary drilling operation which uses a downhole motor to provide rotational drive to a drill bit 107 below the anchor 112.
- the drillstring anchor described herein may be utilized in any other compatible operation or situation where it is desirable to transfer reactive torque in a wellbore.
- FIG. 1 (b) shows a further example of drilling system illustrated during the process of drilling a borehole in a subterranean location, with exemplary components of the system shown in more detail.
- the borehole illustrated is vertical, the borehole may have a more complicated two or three dimensional path, and may also include multiple branches.
- the rig 101 provides support for the drillstring 102, which may comprise conventional drill pipe, or drill pipe that can transmit data and/or electrical power (for example, wired pipe).
- the drillstring is suspended from a travelling block 126, which is raised and lowered using the drilling line 125, which emanates from the cable drum 122.
- a brake which may either be operated by a human driller, or an automated controller (autodriller).
- Azimuthal positioning and rotation of the drillstring at surface may be performed by the top-drive 121 , positioned between the travelling block and the drillstring, although other means, such as a Kelly and rotary table are also possible.
- Drilling fluid is circulated through the drillstring via pipes and hoses 111 , from mud tanks 110 by fluid pumps 120.
- the fluid returns to the mud tanks via a further flow channel and shale shakers (not shown).
- One or more surface computational platforms 123 may perform functions such as controlling the operation of the auto-driller, top-drive and mud-pumps, or they may contain embedded controllers.
- the surface computational platform 123 can communicate with off-site computers or individuals, using an antenna or cable 124, which may enable effective control to be conducted remotely from the well site.
- One or more of the components located at the surface of the borehole are part of a surface system of the drilling system.
- the drilling rig may be instrumented, so that parameters related to the drilling operation may be determined at the surface. For example, one or more of the tension applied by the drillstring to the drilling line (hook-load), the vertical motion of the top of the drillstring (the surface rate-of-penetration), the torque applied to and the rotation speed of the drillstring, and the flow rate and pressure of the drilling fluid at surface. This list is not exhaustive, and other parameters may be monitored.
- the wellbore is shown at 103.
- the wellbore may be at least partially lined with casing 104 , which may be bonded to the formation 140 by cement 105.
- the drillstring may provide torque, rotation and/or electrical power to the BHA, shown generally at 106.
- the BHA may comprise a number of components, not all of which may be present in every BHA. The relative position and location of these components in the figure is purely illustrative and may differ in other examples.
- the exemplary BHA shown in FIG. 1 (b) comprises a source of electrical power, 131 , which in this example is shown as a fluiddriving turbine, the rotation of which generates an electrical current.
- Alternative sources of electrical power include batteries or capacitors, or an interface to wired pipe, allowing power to be transmitted from the surface.
- the turbine rotation speed depends on the flow rate of drilling fluid flowing through the BHA, by measuring the rotation speed, the turbine may also have a subsidiary role in detecting flow rate changes made at surface using the mud-pump controller and pump 120 through which information may be transmitted from the surface to the BHA.
- Above the turbine 131 in this example are drill collars, some of which may contain logging-while-drilling (LWD) tools 130 which can measure properties of the surrounding rocks such as resistivity, natural radioactivity, density, porosity, acoustic sound speed using a combination of measurement instruments and active emission of energy into the formation.
- LWD logging-while-drilling
- Such LWD tools may be powered by the electrical power source 131 .
- the collars that do not contain LWD tools may provide downward force (weight) on the drill bit 107 at the distal end of the drillstring.
- Other components of this section of drillstring may include jars, to disturb the BHA should it become stuck, and/or a ball or dart catcher, the operation of which may enable or disable the operation of other BHA components, such as the anchor 112.
- this example measurement while drilling (MWD) apparatus 132 which contains a means of transmitting information to the surface.
- This may be performed by, for example, mud pulses, whereby the operation of a valve in the fluid flow-path in the drillstring, or by allowing fluid to egress the interior of the drillstring to the annulus, induces pressure variations which may be detected using pressure and/or flow measurements at the surface.
- this may be performed by electro-magnetic means, where a voltage across an insulated section of drillstring is varied, and these variation detected using a potential difference detector at surface using surface electrodes (not shown), or by employing electrical signals through wired pipe (if present).
- the MWD system may comprise magnetometers and accelerometers, used to measure the earth’s magnetic and gravitational fields, and from which are derived the position of the instrument in the subsurface and hence the trajectory of the wellbore. Additionally, there may be other measurement instruments, such as strain-gauges, accelerometers, pressure sensors and gyroscopes to measure the mechanical stresses imposed on, and the motion of, the MWD module.
- a mechanical component 133 part of which has a more lateral flexibility than drill-collars, for instance by including a section with a reduced diameter, known as a flex-joint, in order to allow the components below the anchor 112 to generate or maintain a slightly different inclination or azimuth to the anchor 112. It may not be necessary for the flex-joint to be present.
- a steering device 134 is shown both above and below the drilling motor 108.
- the steering device can utilise some combination of force applied to the wellbore, or curvature of the drillstring in order to control the direction of the drill bit 107. If the steering device is below the motor 108, where rotation is continuously present, the device may be configured to maintain the orientation of the directional control despite this rotation (rotational steerable system).
- Two steering devices are shown only for exemplary purposes. In some practical examples, either one or neither may be present.
- the steering device(s) may be communicatively coupled to the surface. This may allow the steering device(s) to receive commands transmitted from the surface, which may allow the drill bit to be urged to follow a desired trajectory.
- a drilling motor for example a positive-displacement- motor.
- Other drilling motors may also be used, such as a drilling turbine, or an electrical motor, through which rotation is applied to the drill bit 107 and any other components below the motor.
- drill collars 135 are shown below the motor, which may be a combination of collars to provide weight, LWD collars, MWD apparatus and telemetry and power generating means.
- the system 135 may communicate directly with the surface, or to the other MWD system 132 using short range communication.
- the section of drill collars 135 may also comprise an under-reamer. In the absence of the drill collars 135, the steerable system 134 may be integrated into the non-rotating housing of the drilling motor 108.
- the BHA may contain other elements, such as stabilisers, which aid in the maintenance of rotation stability and directional control.
- FIG.s 2a), 2b) and 2c) show an overview of the operation of an embodiment of a drillstring anchor 200.
- the drillstring anchor 200 comprises a channel 201 for receiving a downhole portion of a drillstring 202.
- the longitudinal axis of the channel is indicated at 203.
- the downhole portion of the drillstring 202 is rotationally engaged with the channel 201 of the drillstring anchor 200 so that in at least one direction one cannot rotate relative to the other.
- the channel has a non-circular cross-section.
- the channel may be configured to engage with features on the exterior surface of the downhole portion of the drillstring.
- the section of the drillstring which is engaged by the channel may be a part of the drillstring having a non-circular cross-section. That part of the drillstring may be termed a downhole Kelly.
- the cross-section of the downhole Kelly perpendicular to the longitudinal axis of the drillstring may, for example, be hexagonal.
- the anchor therefore has a continuation of the drillstring (which runs from an upbore location, such as from the surface, to the BHA) running through it.
- the terms downhole Kelly or Kelly are used to mean the downhole portion of the drillstring that is associated with the drillstring anchor. These terms may be used interchangeably. This includes the section along which the anchor slides plus features either side of this section that are used by the anchor, for purposes such as to activate or deactivate the anchor or to pressurise the hydraulic system, where present.
- the cross-section of the downhole portion of the drillstring is a regular hexagon.
- a downhole Kelly with another non-regular shape in longitudinal cross-section such as a non-equal hexagon, a polygon of another degree such as a square, or a circle into or from which one or more splined channels or ribs extend, may alternatively be used. This may allow for a larger radial gap in which to house the gripper and actuator components.
- Other shapes are also possible.
- the downhole portion of the drillstring (and/or the channel) may have a helical form.
- the downhole portion of the drillstring may comprise conventional drill pipe.
- the downhole portion of the drillstring comprises a tubular shaft having a circular cross section.
- the shaft may have a single piece constructions or a multi-piece construction.
- the shaft 206 comprises an inner shaft 207 and an outer shaft 208. Both the inner shaft 207 and the outer shaft 208 are tubular and the inner shaft sits concentrically inside the outer shaft with sealing contact between the inner shaft and the outer shaft.
- the inner diameter of the shaft 206 defines a passageway 209 for drilling fluid to travel from the surface of the wellbore to the drill bit at the bottom of the drillstring.
- the downhole portion of the drillstring may also comprise one or more fluid passageways through which hydraulic fluid for actuating the grippers of the drillstring anchor can flow.
- the fluid passageways may be located between the inner diameter and the outer diameter of tubular shaft 206. This may be achieved by one or both of the inner shaft 207 and the outer shaft 208 having grooves which can act as fluid passageways when the inner shaft and the outer shaft are sealed together. This may avoid excessive machining of the downhole portion of the drillstring to accommodate the fluid passageways.
- the downhole portion of the drillstring comprises protrusions 210 which engage with corresponding features of the channel of the drillstring anchor to transmit torque from the drillstring to the anchor.
- the protrusions are keyed protrusions or keys 210 which are engaged with channels (or keyways) 211 in the shaft 206 of the downhole portion of the drillstring.
- FIG. 2e A further example where the downhole portion of the drillstring comprises protrusions 210 for transmitting torque to the drillstring anchor is shown in FIG. 2e).
- the downhole portion of the drillstring having a circular shaft 206 may make it easier to implement sealing solutions, thus allowing greater control of sliding friction between the downhole portion of the drillstring and the drillstring anchor.
- the downhole portion of the drillstring may also comprise one or more linear bearings for preventing rotation between the channel of the drillstring anchor and the downhole portion of the drillstring.
- the one or more bearings may comprise rolling elements such as recirculating or caged rollers or balls, or may comprise rollers on posts.
- the drill bit 204 is driven to rotate by a downhole mud motor (not shown in FIG.s 2a)-2c)) to form the wellbore in the formation 205. Therefore, the downhole section of the drillstring that is engaged by the channel is not driven to rotate and is rotationally engaged with the channel of the anchor.
- the drillstring comprises a motor for rotating the bit
- the anchor is configured to be mounted on a section of the drillstring above the motor.
- the motor may be a mud motor.
- the drill bit may be driven by other downhole rotary drive devices such as electric motors, pneumatic motors or a drilling turbine.
- the drillstring anchor comprises a gripper that can be activated by an actuator driven from an energy store.
- the actuator can be driven to cause the gripper to adopt one of a first state in which it is urged outwardly for gripping the wellbore and a second, passive state.
- the gripper can grip the wellbore.
- the gripper is configured to exert an outward force on the wellbore relative to the longitudinal axis of the channel.
- the term ‘activated’ is used to mean that an actuator of the anchor (or a segment of the anchor) is in a state where it is urged outwardly relative to the central axis of the drillstring. In this state it can cause its respective gripper(s) to grip the wellbore.
- the term ‘deactivated’ is used to mean that an actuator of the anchor (or a segment of the anchor) is in a state where it is not suitable for causing its respective gripper(s) to grip the wellbore. In this state it may not be urged outwardly relative to the central axis.
- the actuator In the activated state the actuator may be in a location radially outwardly of its location in the deactivated state.
- the actuator may be biased to one of the states, e.g. by a spring.
- the energy store provides the energy supply to one or more actuators.
- the energy store may be a source of energy generated locally at the anchor.
- the energy store may be charged or refilled at the surface before running in hole.
- the energy store may be replenished (e.g. recharged) during or after a trip to the surface.
- the energy store may be self-contained in the drillstring anchor.
- the energy store is preferably a source of energy stored locally at the anchor.
- the energy store is preferably suitable for permitting the anchor to operate over an extended period of time without requiring replenishment from the surface of the wellbore whilst the anchor is in hole.
- the energy store may be a reservoir of pressurised hydraulic fluid such as an accumulator.
- the energy store may be a source of electricity such as a battery or fuel cell.
- the anchor is hydraulically actuated and has its own self- contained or sealed hydraulic system.
- the hydraulic fluid can be pressurised to higher pressures than the mud pressure inside the drillstring (during drilling), and so has a higher pressure differential with the annular pressure. Therefore, the anchor may not directly use the drilling mud to actuate its gripper(s). Instead, the anchor can use stored energy to activate and deactivate the anchor.
- the anchor can be in the deactivated configuration when the mud pumps are running.
- the anchor may generate its own reservoir of stored hydraulic energy.
- the reservoir enables the anchor to be activated when needed, independently of the drilling mud pumps. This may be a high pressure, low volume reservoir using clean fluid (not drilling mud).
- the system may use and re-charge a hydraulic accumulator. The anchor can thus be activated and deactivated without using the use of mud flow, mud pressure, or mud pulses and/or without using electronics.
- the drillstring When the anchor is activated (i.e. when the actuator is driven to cause the gripper to grip the wellbore), the drillstring is free to move along its longitudinal axis with respect to the anchor.
- the channel is configured to allow relative axial movement of the downhole portion of the drillstring and the anchor. This is also the case when the anchor is deactivated (i.e. when the actuator is driven or released to cause the gripper to not grip the wellbore).
- the anchor When the anchor is activated, relative rotation between the anchor and the wellbore can be resisted or restricted. This may be due to physical engagement between the anchor and the interior face of the wellbore.
- the anchor may be controlled to permit limited rotation between the Kelly and the anchor, whilst the anchor is activated. This may, for example, assist with steering the drillstring.
- the gripper is configured to be actuated to move between a passive (i.e. deactivated) state and an outwardly-urged (i.e. activated) state.
- the passive state the gripper may be radially retracted relative to the activated state.
- the activated state the gripper is configured to restrict relative rotation between the anchor and the wellbore.
- the device In both the activated and deactivated states the device is configured to allow axial movement of the drillstring relative to the device.
- the anchor In the deactivated state, the anchor can rotate relative to the wellbore.
- both the activated and deactivated states relative rotation between the anchor and the downhole section of the drillstring is preferably restricted.
- the downhole section of the drillstring can move axially relative to the anchor in the downhole direction (i.e. in the direction of the bottom of the wellbore, or the furthest reach of the wellbore, in the case of a horizontal well) and/or the opposite direction (in the direction of the surface).
- the gripper can be in the deactivated state when drilling fluid is pumped through the drillstring.
- the gripper of the anchor has been activated to grip the wellbore.
- the section of the drillstring with which the anchor is rotationally engaged which in this example is a downhole Kelly, can move axially relative to the anchor. This allows the drillstring to advance downhole whilst the anchor is in its activated state.
- the anchor interacts with a specific section of the drillstring (for example, the downhole Kelly in the example show in FIG.s 2a)-2c)).
- the anchor can move along this downhole portion of the drill string.
- the anchor may be free to slide relative to the downhole Kelly along the longitudinal axis of the Kelly, conveniently within certain positional limits.
- the anchor has a positional upper limit (furthest from the bit) and lower limit (closest to the bit) along the downhole portion of the drillstring.
- the anchor In FIG. 2a), the anchor is positioned at its lower limit on the downhole portion of the drillstring.
- FIG. 2b) the anchor has reached the upper limit of its travel along the downhole portion of the drillstring, as the drillstring has moved downhole relative to the anchor. At this point, the anchor can be deactivated and then reset.
- the anchor has been positioned at its lower limit and is re-activated and the drillstring can then continue to advance downhole while the gripper of the anchor grips the wellbore so as to restrict relative rotation between the anchor and the wellbore.
- the gripper of the anchor may comprise at least one pad configured to extend in a circumferential direction to engage the wellbore.
- the at least one pad may be configured to move outwardly from the channel of the anchor to engage the wellbore when the actuator of the respective gripper is driven to cause the gripper to grip the wellbore (i.e. when the anchor is activated).
- FIG.s 3a) and 3b) show one example of a gripper of the anchor and its respective actuator.
- the gripper comprises three pads 301 , 302, 303 which are hydraulically actuated.
- the channel of the anchor is indicated at 304.
- the channel receives the downhole portion of the drillstring.
- the channel and the downhole portion of the drillstring have hexagonal cross sections.
- each pad 301 , 302, 303 has a lever that can exert a mechanical advantage on its respective pad.
- the mechanical advantage is greater than 1 . This reduces the pressure/ force needed to activate the pads and may ensure that they have sufficient torque capacity. This can also reduce the size and number of actuating pistons and the size of the actuating system and re-charging system.
- the pads are preferably actuated using stored energy (hydraulic or electrical). For example, hydraulic pressure can be applied to pistons acting on three equally spaced pad levers with a 2:1 mechanical advantage. The pads grip the wellbore, resisting rotational and linear sliding movement of the anchor.
- FIG. 3b) shows pad 301 and its actuator in the activated configuration. Each pad has a pivot, shown at 305 for pad 301.
- An actuating piston or cylinder 306 pushes the pad outwardly from the channel 304 onto the wellbore.
- the piston is not directly connected to the anchor but has a dome, shown at 307, that has a hard-wearing sliding contact with the underside of the pad 301 .
- a direct/non sliding connection may be used between the two with a two-part hinged connecting rod.
- Pressure-relief valves can be used to set the working pressure and/or prevent over-pressurisation.
- the pads may also be articulated to increase the contact force between the pad and the wellbore.
- the cross-sectional shape of the pads may be chosen in dependence on the direction of loading.
- the shape of the pads may also be chosen in dependence on the properties of the rock or wellbore, including well anticipated curvature.
- the orientation of the pads can be trailing or leading the direction of applied torque.
- the “leading” direction (as shown in FIG 3a) is self-tightening and may require less force to provide a given torque capacity.
- the “trailing” direction (i.e. in the opposite orientation to that shown in FIG. 3a)), there is a lower load on the pivots, but having the pads in this orientation requires a higher activation force.
- a pad may comprise teeth that provide resistance and allow the pad to grip the wellbore.
- Various tooth designs may be used. In one example, symmetrical teeth that are all the same length may be used. In other examples, teeth may be shaped such that they are not symmetrical and are more aggressive on the leading edge to resist motion. Each tooth may have a different angle on the back of the tooth different according to the local applied loading. Each tooth may have a different length to form a desired contact profile with the wellbore. The direction of teeth on the outside of the pads may be chosen according to the direction of loading. This may lead to a stronger tooth and require less force to provide a given torque capacity.
- the gripper may have a non-flat portion.
- the surface of the gripper may have undulations and/or protuberances.
- the surface of the gripper may comprise ribs, ridges and/or studs.
- FIG. 4 schematically illustrates an example of a hydraulic system for driving the actuator of a gripper.
- the anchor paddle or lever 401 actuates the pad 402.
- the actuating piston is shown at 403.
- the inlet and outlet of the control valve are shown at 404 and 405 respectively.
- An accumulator is shown at 406 and the pressurising system at 407.
- the reservoir of hydraulic fluid is shown at 408.
- the Kelly is shown at 409.
- the hydraulic system may therefore comprise a hydraulic reservoir (at ambient pressure), a pressuring system and a high-pressure reservoir (such as an accumulator).
- the pads may be controlled via one or more hydraulic valves, for example using push rods linking switching features.
- the reservoir of hydraulic fluid may be re-charged during its operation via interaction between the anchor and the moving drillstring.
- the charging system may use one of the resources that is readily available downhole, such as the weight of the BHA. More specifically, as drilling continues and while the anchor is still gripping the wellbore, it may use features on the downhole portion of the drillstring to push or press on at least one piston that forces high pressure fluid into the accumulator (such as a taper in the Kelly, as shown in FIG. 4).
- the hydraulic fluid may, for example, be a conventional hydraulic fluid, water or drilling mud.
- the system may be open, venting into the wellbore.
- hydraulic cylinders are cylindrical.
- the downhole portion of the drillstring may be over 95mm in diameter, leaving a small radial gap.
- Cylinders that are toroidal in cross section may be convenient for packaging the hydraulics.
- the hydraulic system therefore preferably comprises toroidal chambers (for the pressurising cylinder, accumulator and low-pressure reservoir), which is a good use of space in the anchor.
- the channel of the anchor is preferably configured to engage with features on the exterior of the downhole section of the drillstring. This may allow the downhole portion of the drillstring to be rotationally engaged with the channel.
- the channel of the anchor may also be configured to axially lock or hold the anchor to the downhole portion of the drillstring when desired. In the absence of excessive friction, the anchor should slide down to the bottom of the downhole portion of the drillstring when the anchor is in its deactivated state. However, friction between the anchor and the wellbore and/or the downhole portion of the drillstring may prevent the anchor from sliding down the downhole portion of the drillstring.
- the anchor may have an actuator that can lock it longitudinally to the drillstring. The anchor may then be used to apply drillhead pressure.
- the contacts are line contacts.
- the downhole portion of the drillstring may be machined so that there are rectangular contact areas, or rollers may be incorporated to aid sliding between the channel and the downhole portion of the drillstring.
- the drillstring at surface may be alternately rotated slowly in forward and backward (i.e. clockwise and anti-clockwise) directions, in a method known as ‘piperocking’.
- a device may be located along the drillstring, at some distance, for example 500m, from the bit, which generates cyclical axial motion from the flow of drilling fluid.
- the downward motion of the anchor can be powered.
- One way of controlling the position of the anchor relative to the downhole portion of the drillstring is to use a grip mechanism that can lock or hold the anchor at the “Start Position” (for example, at the lower positional limit, nearest the drill bit) of the downhole portion of the drillstring. This may be used to reliably re-set the anchor during a normal drilling operation and/or after running into hole (RIH) from the surface.
- Start Position for example, at the lower positional limit, nearest the drill bit
- FIG. 5 shows the downhole portion of the drillstring 202 as a downhole Kelly.
- the longitudinal axis of the channel of the anchor is indicated at 203.
- FIG. 5 shows the Kelly as having a tapered shape. However, the Kelly need not be tapered.
- Stage 1 Movement - anchor at end of stroke (i.e. the anchor has reached the upper limit on the downhole portion of the drillstring);
- Stage 2 Control - activate the anchor to grip the wellbore
- Stage 3 Movement - once anchor has reached lower limit, lift drillstring, re-set anchor position on Kelly (whilst anchor is activated);
- Stage 4 Control - 1. Deactivate anchor, 2. Set grip mechanism
- Stage 5 Movement - lower drillstring and tag bottom of wellbore
- Stage 6 Control - release grip mechanism.
- RIH run-in-hole speeds of over 1 m/s are common.
- the anchor may be positioned at the lower end of the Kelly.
- high run-in speeds may generate high frictional loads between the anchor and the wellbore, which may push the anchor up the Kelly.
- the anchor may naturally scrape “filter cake” or small debris from the wellbore. Therefore, after RIH the anchor may be at the upper end of the Kelly with a build-up of debris immediately below it, preventing it from sliding under its own weight. Therefore, it may be desirable that the position of the anchor is not controlled or fixed while RIH, but a grip mechanism be used for re-setting the anchor.
- the grip mechanism may use a spring-loaded ball that engages with the groove. This is a simple self-locking mechanism to overcome friction between the anchor and the wellbore while the system is lowered to the bottom of the stroke. The ball may be disengaged from the groove by applying a sufficient axial load.
- the grip mechanism is preferably located at the lower end of the downhole portion of the drillstring (the end closest to the bit), but it could be located anywhere along the anchor and Kelly. For a multi-sided Kelly (e.g. hexagonal), there may be one mechanism per side of the Kelly (i.e. 6 in total for a hexagonal Kelly).
- a pressurising cylinder may be used. This is a similar arrangement to the solution above, but uses the piston/cylinders of the anchor’s pressurising system (if one is included). A shut off valve may be used to lock the piston in the “engaged” position. Alternatively, a rachet system may be used to grip the Kelly.
- FIG. 6 illustrates one implementation where multiple drillstring anchors 200 are used along the downhole portion of the drillstring 202.
- Each anchor can be selectively activated and deactivated, as described above.
- the operation of the multiple anchors may be synchronised.
- the use of multiple anchors may allow a greater force to be exerted on the wall of the wellbore and may allow for a greater amount of torque transfer.
- the multiple anchors may be selectively activated and deactivated such that one or more of the anchors is in its activated state at one time. This may allow for a serial or parallel gripping action on the wellbore.
- the gripper(s) of the anchor may be activated from an energy store, as described above, or by using energy generated as a result of the operation of the drillstring.
- the anchor may be activated by drilling mud pressure, mud flow (either directly or via a mud powered device), by turning the drillstring, or by axial movement of the drillstring.
- FIG.s 7a)-7d shows an alternative embodiment of an anchor 700 which can allow the drillstring anchor to engage the wellbore continuously as the drillstring is advanced in the wellbore.
- the drillstring is shown advancing horizontally for ease of presentation.
- the drillstring may also advance vertically, or along some other straight or curved trajectory.
- the term ‘advance downhole’ here can be taken to mean in the direction of the drill bit.
- the anchor 700 comprises a channel configured to rotationally engage a downhole portion of the drillstring.
- the drillstring is shown at 701.
- a downhole motor 702 that provides rotational drive to the drill bit (drill bit not shown in FIG. 7a)).
- the rotational drive provided by the motor causes the drill bit to advance in the formation 750 to extend the wellbore at a rate of penetration, ROP.
- the drillstring anchor comprises multiple segments.
- the multiple segments are disposed along the drillstring anchor.
- Each segment comprises a respective gripper.
- the grippers of some of the segments are actuable independently of the grippers of the other segments.
- the multiple segments comprise two sets of segments.
- a first set of segments comprises segments 703, 704, 705 and 706.
- a second set of segments comprises segments 707, 708, 709 and 710.
- the anchor comprises a drive mechanism for advancing at least one of the segments downhole relative to at least one of the other segments.
- the drive mechanism is configured to advance the first set of segments downhole relative to the second set of segments, and vice-versa.
- the first set of segments are each fast with a rail 711 .
- the second set of segments are each fast with a rail 712.
- the rails 711 , 712 are each attached to a push-pull unit 713 which can advance the first set of segments downhole relative to the second set of segments, or vice-versa.
- Other embodiments may use alternative means of driving the rails and/or the segments downhole.
- the rails can be driven to advance at a different rate in the wellbore to the drill bit, for example at twice the ROP.
- the rails may also contain hydraulic lines to the respective actuators for the respective grippers of the segments.
- the first set of segments 703, 704, 705, 706 is activated such that the respective grippers 714, 715, 716, 717 of those segments are driven by their respective actuators to grip the wellbore.
- Each gripper is configured to exert an outward force on the wellbore relative to the longitudinal axis of the channel of the anchor.
- the respective grippers may each comprise at least one pad that is configured to exert an outward force on the wellbore relative to the longitudinal axis of the channel.
- the grippers of the second set of segments 707, 708, 709 and 710 are deactivated and do not grip the wellbore.
- the second set of segments While the first set of segments grip the wellbore, the second set of segments are free to move, driven by their respective rail 712, in the axial direction (downhole).
- the rail 712 and the second set of segments are advanced at twice the ROP of the drill bit.
- the second set of segments has a range of travel parallel to the axis of the channel.
- Each set of segments has an upper limit of the range of travel (furthest from the bit) and a lower limit of the range of travel (closest to the bit).
- the second set of segments have reached their lower limit of their travel downhole in the axial direction.
- the second set of segments 707, 708, 709, 710 is activated such that the respective grippers 718, 719, 720, 721 of those segments are driven by their respective actuators to grip the wellbore.
- Each gripper is configured to exert an outward force on the wellbore relative to the longitudinal axis of the channel of the anchor. Therefore, in this state, the grippers of both sets of segments are gripping the wellbore.
- the downhole portion of the drillstring can continue to move longitudinally relative to the segments (while they are all activated) during the transition between the activation of one set of segments and the deactivation of another.
- the transition includes the coordinated gripping and release of sets of segments and may use an activation mechanism that is different to when only one set of segments is activated.
- the grippers of the first set of segments are then deactivated. As shown in FIG. 7d), while the second set of segments grip the wellbore, the first set of segments are free to move, driven by their respective rail 711 , in the axial direction downhole.
- the rail 711 and the first set of segments are advanced at twice the ROP of the drill bit.
- the first set of segments has a range of travel parallel to the axis of the channel. The first set of segments continue to advance down the wellbore until they reach the lower limit of their travel in the axial direction.
- each set of segments comprises two segments.
- Set “A” comprises segments 801 and 803.
- Set “B” comprises segments 802 and 804.
- each set of segments may comprise one or more segments.
- Each set of segments may move along the longitudinal axis of (e.g. slide up or down) the downhole portion of the drillstring 850 (for example, the Kelly) relative to the other set(s) of segments.
- Each segment comprises a respective gripper and a respective actuator capable of being driven to cause the respective gripper to grip the wellbore.
- the gripper of at least one segment is actuable independently of the gripper of at least one other segment.
- the grippers of each set of segments are configured to be actuated simultaneously.
- three pads are equally spaced around the periphery of each segment such that they may act on the surface of a wellbore when a force is applied from hydraulic pistons located under each pad.
- Other numbers of pads may be used.
- FIG. 9 shows the adjacent segments 801 and 802. One of the pads of segment 801 is indicated at 805. One of the pads of segment 802 is indicated at 806.
- the set of segments “A” can be activated to grip the well bore, via their respective grippers, whilst the drill bit and the set of segments “B” are allowed to progress down the wellbore.
- hydraulic pressure is allowed to activate the grippers of set of segments “B”.
- Further free travel of the drill bit can vent pressure from set of segments “A”, deactivating them and allowing them to progress down the wellbore ready to be re-activated to take over gripping the wellbore from set “B”.
- set “A” can grip the wellbore whilst the drill bit and a set “B” are allowed to progress down the wellbore, and so on.
- the anchor comprises a drive mechanism for advancing at least one of the segments downhole relative to at least one of the other segments.
- the drive mechanism allows at least one of the segments to be advanced downhole, for example by a force exerted through the drillstring.
- set of segments “A” can be advanced downhole relative to set of segments “B”, and vice versa, as described above.
- the pads of segment sets “A” and “B” are constrained to slide in opposite directions relative to each other along the longitudinal axis of the channel.
- the drive mechanism comprises an annular bearing carrier assembly 807 disposed between adjacent segments.
- the annular bearing carrier 807 is shown in more detail in FIG. 10.
- the annuar bearing carrier 807 is in the form of a collar having multiple protrusions 808.
- the protrusions are bearings.
- the protrusions could have a different form that enables them to engage with each of the adjacent segments.
- the collar 807 is constrained to move axially with the downhole portion of the drillstring 850.
- the longitudinal axis of the channel of the anchor which in this example is also the longitudinal axis of the downhole portion of the drillstring, is indicated at 851 .
- the collar 807 is constrained to rotate about the longitudinal axis 851 of the channel.
- a compliant element such as one or more wave springs 820, can be used to permit axial movement of the collar, for example when both segments 801 and 802 are activated and the downhole portion of the drillstring 851 continues to move axially.
- the multiple protrusions of the collar are each configured to engage a helical groove or slot in each of the adjacent segments
- One such slot of segment 801 is indicated at 809 and one such slot of segment 802 is indicated at 810.
- the collar 807 therefore links adjacent segment 801 ,
- the diameters of the ends of the segments may be sized so that one can be received inside the other.
- the end of segment 802 has a smaller diameter than the end of segment 801 , such that the ends of the segments can overlap and both engage with the protrusions of the collar.
- the protrusions 808 engage with and run in the helical slots 809, 810 of each segment.
- the pitches of the helical slots in adjacent segments are opposed.
- the pitch of the helical slot in one segment is right-handed, the other left-handed.
- the annular bearing carrier assemblies 807 are fitted around the Kelly and are constrained to move in the longitudinal direction but are allowed to rotate about the longitudinal axis 851 .
- the grippers of the segments may be activated in any manner described herein. For example, by an actuator driven from an energy store (e.g. using a hydraulic reservoir) or using the pressure of the drilling mud.
- an actuator driven from an energy store (e.g. using a hydraulic reservoir) or using the pressure of the drilling mud.
- slots milled in the outer surface of an inner Kelly sleeve form internal hydraulic pathways 854. Seals at the ends of the inner Kelly sleeve trap the hydraulic fluid within an inner gallery.
- hydraulic pathways may be machined into the undersides of longitudinal plate elements affixed within slots in the Kelly. The operation of the rotary valve 900 will be described in more detail with reference to FIG. 15.
- Hydraulic pressure from the inner gallery can be applied to pad pistons of the pads of set of segments “A” and the set of segments “B” alternately. Whilst switching from set “A” to set “B” and vice-versa, there is a period where both set “A” and “B” are activated such that the respective grippers of each set grip the wellbore.
- the downhole portion of the drillstring can continue to move longitudinally relative to the segments during the transition between the activation of one set of segments and the deactivation of another.
- the transition includes the coordinated gripping and release of sets of segments and may use a drive mechanism that is different to when only one set of segments is activated.
- the control of hydraulic pressure to the pistons is controlled by one or more rotary valves 900, as shown in FIG. 15.
- the rotary valve 900 is actuated by a rhombus-shaped guide slot 901 in the Kelly 850.
- the rotary valve is driven by a pin 902 engaged with the guide slot 901 .
- a ramp 903 At one end of the guide slot 901 there is a ramp 903 which closes the valve.
- a ramp 904 which opens the valve.
- the movement of the guide slot 901 relative to the rotary valve guide pin 902 forces the valve 900 open (so that the port shown at 905 is aligned with the fluid feed out to the actuator, shown at 909) or closed (so that the port shown at 906 is aligned with the fluid feed out to the actuator, shown at 909).
- the high-pressure fluid feed into the segment is shown at 907.
- 908 indicates an O-ring seal.
- the motion of the collar may activate the rotary valve.
- FIG. 16a)-c) show adjacent segments 801 and 802 which each comprise a rotary valve of the type shown in FIG. 15, 900a and 900b respectively.
- valve 900a is open and the valve 900b is closed.
- segment 801 are therefore activated to grip the wellbore.
- the pads of segment 802 are deactivated. Segment 802 is free to move with the downhole portion of the drillstring.
- both valves 900a and 900b are open.
- the pads of both segments 801 and 801 are open.
- valve 900a is closed and the valve 900b is open.
- the pads of segment 802 are therefore activated to grip the wellbore.
- the pads of segment 801 are deactivated. Segment 801 is free to move with the downhole portion of the drillstring.
- wave springs other forms of compliant element may be used.
- a linear valve may be used rather than a circular value to actuate the gripper(s).
- the anchors 700 and 800 described above can allow for a continuous gripping action as the drillstring advances downhole in the wellbore.
- a first segment (or first set of segments) or a part thereof can move longitudinally relative to a second segment (or second set of segments) or a part thereof.
- the first and second segments (or sets of segments) are coupled to each other such that the first segment (or set of segments) or part thereof is free to move along the longitudinal axis of the channel relative to the second segment (or set of segments) or part thereof.
- the anchor comprises a drive mechanism for advancing the first segment (or set of segments) or part thereof downhole relative to at least the second segment (or set of segments) or part thereof.
- the anchor In order for the anchor to have a continuous gripping action, there is a time when both segments (or set of segments) are activated to grip the wellbore and the downhole portion of the drillstring can continue to move longitudinally relative to the segments during the transition between the activation of one segment (or set of segments) and the deactivation of another.
- the transition includes the coordinated gripping and release of segments and may use a drive mechanism that is different to when only one segment (or set of segments) is activated.
- the transition may be initiated in dependence on the position of the downhole portion of the drillstring, for example relative to the activated segment (or set of segments), in dependence on elapsed time since a segment (or set of segments) was activated, or by some other means, such as in dependence on the state of compliant element 820 in FIG. 11.
- the second segment (or set of segments) progress at a different (faster) speed than the downhole portion of the drillstring, for example at twice the ROP of the drill bit;
- the anchor may comprise a means of or mechanism for advancing deactivated segments downhole at a higher rate than the advancement of the downhole portion of the drill string (for example, at twice the ROP of the drill bit).
- the anchor may be powered by an energy store, as discussed above, or by some other means.
- the anchor may be powered by hydraulic fluid from a pump driven by the mud motor.
- a hydraulic accumulator may be used with enough stored energy for a drilling trip.
- a pump may be driven by rotation of the drill string, or by axial movement of the anchor relative to the downhole portion of the drillstring.
- a pump may be driven by a secondary small mud motor.
- the anchor may be activated by mud pressure differential, rather than having its own hydraulic system.
- the anchor (or one or more segments of the anchor) may be activated when mud is pumped to turn the mud motor, or when drilling with WOB is initiated or detected. Drillstring rotation may be used as an independent drive signal to activate the anchor (or one or more segments of the anchor).
- the control signal for the anchor to be activated or de-activated may be provided from the surface.
- the use of an electronic system is possible at drilling depths in conventional wells. However, in very deep wells such as geothermal wells (which may be several kilometres deep) the rocks temperature is increasingly hot. The maximum working temperature of electronics is approximately 175°C. Therefore, it may also be desirable to actuate and control the anchor using non-electronic means.
- the anchor may be activated as a result of changes to the tension/compression of the drill string as weight is applied to the bit. The anchor may be deactivated when it reaches that end of the “working section” of the downhole Kelly. The anchor may be deactivated when the tool is lifted up in the hole.
- the activation or deactivation of the segments(s) may be triggered by using the relative position between Kelly and tool and/or, changes in axial loading of the Kelly (i.e. as a result of applying WOB). These relate directly to the drilling process. Alternatively the activation may be controlled via mud pumps, mud pulse or electrically (e.g. using “wired” pipe).
- the anchor may comprise a mechanism for enabling the deactivation of the gripper(s) when lifting the drillstring (for example, when pulling out of hole).
- the anchor may comprise a mechanism that depressurises the pad actuators to deactivate them when the anchor is pulled up by the drillstring.
- gripper activation may be disabled when pulling out of hole, even when the drilling mud pumps are running, for example to assist in cleaning the wellbore of cuttings.
- a dump valve in a top sub to vent the driving pressure into the wellbore. This can deactivate the anchor during tripping, if one-way valves are not used.
- the gripper may be configured to measure the force acting on it when it is activated to grip the wellbore. If a washout is identified by measurement of these forces (for example, if the diameter of the wellbore has been increased as a result of the washout and the grippers cannot extend sufficiently radially to achieve an adequate gripping force), the anchor may be re-positioned some distance away from the original zone to try to obtain a higher gripping force in another section of the wellbore.
- the direct result (for example, when using a means such as a downhole motor for driving bit rotation) would be that the drillstring above the anchor does not rotate during drilling. This may not be desirable in certain situations, where the low- speed axial movement of the drill string down the hole may result in an erratic motion and transfer of weight to the drill bit.
- the lack of rotation of the drillstring above the anchor may also, in some cases, make a situation known as “differential sticking” more likely. This is a condition where a section of the drill pipe becomes pushed against the wellbore in such a way that it gets stuck fast, and retrieval of the drill string from the wellbore may be extremely difficult.
- a swivel located at the proximal end of anchor, allowing the drillstring to be rotated from the surface.
- the rotational speed of the drillstring may then be independent of (or at least different to) the speed of the drill bit.
- the swivel may be a lockable feature. This would allow the use of a steerable motor above the bit.
- Such a device may require the drill string to be rotated in order to point or orientate the bend of the motor and thus drilling in a specific direction according to the required trajectory of the well.
- One illustrative way of doing this may be to have a short sliding section, the bottom of which is splined. When there is compression in the unit, the splines are dis-engaged and the swivel can rotate. When the drillstring is pulled up, the splines engage and so lock the swivel. Thus, rotation of the drillstring from the surface will turn the motor body, which may enable the driller to orientate the bend and control the direction of the well.
- a swivel located at the proximal end of the drillstring anchor (i.e. proximally of the or each gripper) configured to allow relative rotation between the channel and a section of the drillstring above the channel. This can allow rotation of the drill string above the anchor to reduce friction between drill string and wellbore. This may improve the transfer of WOB and reduce the likelihood of getting stuck in hole.
- the swivel may be configurable so as to allow relative rotation between the channel and the section of the drillstring above the channel in a predetermined rotation direction.
- the swivel may allow relative rotation between then channel and the section of the drillstring above the channel in one rotation direction only (i.e. it may be a unidirectional swivel).
- a drillstring anchor as described herein may be utilized in one or more sections.
- the lower section may have an anchor with a straight channel and the upper section may have an anchor with a helical channel. This would be equivalent to feed rate on a lathe and drillstring rotation would advance the drill bit through the anchor. Therefore, the DOC of the drill bit could be controlled using a coordination of the rotation and axial movements of the upper section of the drillstring.
- the anchor may house a reduction gearbox so that the drillstring speed is higher than the required drilling speed and the torque is lower. This may also reduce drill string wind up and mitigate stick slip. This may also allow the anchor to be used for energy generation downhole, for example for hammering.
- the drillstring anchor described above may be implemented in oil and gas drilling operations, geothermal drilling operations, plug and abandonment operations, or any other suitable operation. The operation need not be subterranean.
- the anchor described herein may be part of a drill string comprising one or more of a mechanical drill bit, a thermal-based drill bit, a plasma drill bit, a rotary steerable system, a measurement-while- drilling tool, a logging-whilst-drilling tool, a milling tool, a perforation gun, a drill collar, a stabilizer, a reamer, a hole-opener and a bit sub.
- WOB may be imposed at the anchor rather than at the surface.
- depth of cut DOC
- DOC depth of cut
- the anchor may comprise a mechanism to release the grippers from the rest of the anchor, for example in the case that the anchor becomes stuck in the hole. Radial forces may cause worsening of the borehole stability and cause stuck the anchor to become stuck in some rare occasions. Therefore, there may be a mechanism for separating the gripper(s) from the rest of the anchor.
- the gripper of the anchor may comprise one or more axially operated arms, as shown in the example of FIG.s 17a) and b).
- the arm may be actuated using a spring (or any other suitable means, for example, hydraulic) back force.
- the anchor 900 is shown on the downhole portion of the drillstring 901 in its deactivated and activated configurations in FIG.s 17a) and 17b) respectively.
- the gripper comprises an arm 902 with a pad 903 that can exert a force from spring 904 on the wellbore. This form of axially operated gripper may allow the gripper(s) to be more easily separated from the rest of the anchor, if desired.
- the hinges may be disposed on a separate hydraulic pad.
- the hydraulic line to the hinges can be deactivated, so that the hinges then collapse inwards. Then, irrespective of whether the pistons for the pads are actuated or not, the pad will not be forced to engage with the wellbore. If the pad has dug in, then moving the hinge might help to free it.
- the drillstring anchor comprises pistons which are capable of being urged outwardly for gripping the wellbore from a passive state to an activated state.
- the pistons are preferably hydraulically actuated.
- the pistons can move relative to the body of the drillstring anchor in a direction perpendicular to the longitudinal axis of the drillstring anchor between the passive state and the gripping state in which the piston is urged outwardly to cause a gripper area at the end of the piston to grip the wellbore.
- the grippers can move in a radial direction relative to the longitudinal axis of the drillstring anchor.
- gripping assemblies each comprising a piston along length of the drillstring anchor.
- gripping assemblies each comprising a piston distributed around the circumference of the drillstring anchor. For example, there may be four rows of twenty gripping assemblies.
- FIG.s 18a) and 18b One example of a gripping assembly comprising a hydraulic piston is shown in FIG.s 18a) and 18b).
- the piston In FIG. 18a) the piston is in its passive position (which in this example is a retracted position) and in FIG. 18b) the piston is in an extended position in which it is urged outwardly from the body of the drillstring anchor to cause the end of the piston to grip the wellbore.
- the body of the drillstring anchor is indicated at 1800.
- the gripper assembly 1801 sits in a recess in the body 1800 of the anchor so that when the gripper is it its passive state the distal end of the piston does not stand proud of the surface of the body 1800 of the anchor.
- the gripper assembly 1801 comprises a housing 1802 that sits in the recess in the body 1800.
- the piston 1803 is accommodated in the housing and can move outward relative to the housing.
- the piston 1803 can move in the radial direction with respect to the longitudinal axis of the drillstring anchor.
- the piston may have a limit of travel within the housing. In this example, the travel of the piston relative to the housing is limited by a circular groove 1804 in the housing in which a flange 1805 at the base of the piston 1803 can run.
- the groove has an end stop 1806 which limits the travel of the piston 1803 in the housing 1802, as illustrated in FIG. 18b).
- the gripper assembly may comprise a return spring.
- the piston may be double acting, or the absence of hydraulic power applied to achieve the outwardly-urged state may be sufficient to achieve the passive state.
- the gripper assembly 1801 comprises a return spring 1812, which can allow the piston 1803 to be returned to its passive state when the drillstring anchor is at the surface of the wellbore and there is no acting pressure differential between the body of the anchor and the annulus of the wellbore.
- the end of the piston 1803 has an insert 1811 which engages the wellbore to grip the rock.
- the end of the piston 1803 may engage the wellbore directly with no additional insert.
- the gripper can therefore be a removeable and/or replaceable component or can be integral with the piston.
- the "gripper" is the part of the gripper assembly that grips the wellbore.
- the piston has an insert at the end of the piston for gripping the wellbore.
- the tip of the piston may be compositionally undifferentiated from the body of the piston and may not have any particular surface formations or surface roughness.
- the pistons may be controllable to move out from the body of the drillstring anchor in the radial direction by different amounts depending on the rock condition and mechanical properties.
- the pistons may advantageously dig through the filter cake (the solids in the drilling mud that line the wellbore) to reach the wall of the wellbore.
- the pistons may be capable of deforming elastically when they are urged outwardly to contact the wellbore. Forces resulting from elastic deformation of the pistons may be used in addition to friction with the rock to generate a greater gripping force on the wellbore.
- hydraulic fluid bears on the piston directly.
- hydraulic fluid for example, oil
- the hydraulic fluid may be supplied to the pistons via fluid passageways in the downhole portion of the drillstring, as described above with reference to FIG. 2d).
- the gripper assembly 1801 may also be removable from the body 1800 of the drillstring anchor in one piece for easier serviceability and replacement of individual grippers as and when required.
- the gripper assembly 1801 may be a removable cartridge comprising a piston and a housing.
- the gripper assembly 1801 may screw into the recess in the body 1800 of the drillstring anchor for fast replacement of the gripper assembly 1801 at service.
- each gripper may have an insert 1811 at the contact face for engagement with the wellbore.
- the insert may be separate to the body of the piston 1803 on which the hydraulic fluid acts.
- the surface of the insert is not flat and/or not smooth.
- the material of the insert is preferably harder than the rock on which the drillstring anchor acts.
- Such inserts may conveniently elevate the level of friction achieved during contact between the grippers and the wellbore by a factor of more than 3 or 4 (for example, from simple friction to include a “scratch” type friction).
- the contact stress between a point of contact between the gripper and the wellbore is preferably above the compressive strength of the rock forming the wellbore wall. This may also allow lubricant and rock dust from previous gripping events to have a passageway through the contact face so that it can be pushed aside and not prevent contact between the gripper and the wellbore.
- FIG. s 19a)-19c One example of a piston with an insert is shown in FIG. s 19a)-19c). Diameters shown in FIG. 19(c) are exemplary.
- the piston is cylindrical with a circular-cross section.
- the base of the piston has a flange 1805 for limiting the travel of the piston within the housing, as described above.
- the opposite end 1812 of the piston to the base has a chamfered profile.
- the piston is hollow to optionally accommodate spring 1812 and defines a chamber for hydraulic fluid.
- the gripper comprises a hardened insert 1811 (made from, for example, T ungsten Carbide or Diamond) at the end of the piston.
- the insert is located at the contact face (i.e.
- the insert may have protrusions or teeth which are able to repeatedly cut through lubricant, rock dust and/or residue and engage with the rock surface of the wellbore.
- the teeth have a pyramidal profile.
- other profiles may be used.
- the piston and/or the insert of the gripper may optionally be coated. This may allow the gripper to achieve a greater gripping affect than an uncoated gripper.
- the gripper may be coated with a layer of diamond or superhard grit to increase the effective friction further.
- the piston has a circular cross-section for ease of manufacturability.
- the pistons may alternatively have a differently shaped cross-section, such as square or hexagonal.
- the direct-acting piston can allow for greater stroke allows operation in larger oversized holes than a paddle design can achieve. Furthermore, individual pistons actuated from a common hydraulic source can better conform to deviations in the well bore wall than grippers having paddles, potentially increasing the area of the gripper in contact with the wellbore.
- the removable gripper assembly and reduced number of parts additionally allows for easier serviceability.
- FIG. 20 shows a further example of a drillstring anchor.
- the drillstring anchor 2000 comprises multiple segments 2001 , 2002 each comprising one or more grippers.
- each segment may comprise multiple grippers of the type described above with reference to FIG.s 18(a), 18(b) and/or 19.
- the segments 2001 , 2002 can be moved relative to one another using a walking mechanism.
- the drillstring anchor uses a hydraulic walking mechanism to move the segments and their associated gripper(s) down the wellbore as drilling progresses.
- the drillstring anchor 2000 comprises a first gripping segment 2001 and a second gripping segment 2002.
- the gripping segment 2001 comprises an upper gripper set and the gripping segment 2002 comprises a lower gripper set (‘upper’ and ‘lower’ being relative to the bottom of the wellbore).
- the segments 2001 and 2002 are each connected to hydraulic cylinder assemblies 2005 and 2009, for example via galleries.
- the respective gripping segments are fast with their respective cylinder assemblies such that movement of a cylinder assembly relative to the downhole portion of the drillstring causes corresponding movement of the respective gripping segment.
- Connector 2003 is an upper connector for connection to drill pipe or an upper part of the BHA.
- Connector 2010 is a lower connector for connection to a downhole mud motor or a lower part of the BHA.
- the upper connector 2003 and lower connector 2003 may both be adapters to industry standard connectors used to connect the drillstring anchor to the adjacent sections of the drillstring.
- Unit 2004 is a hydraulic unit configured to provide hydraulic power for actuating the grippers of gripper segments 2001 and 2002.
- the hydraulic unit 2004 does not provide hydraulic power to the drive mechanisms of the gripping segments (hydraulic cylinder assemblies 2005 and 2009) and the hydraulic power supplied to the units 2005, 2009 is passive and on a separate circuit. Connections between the hydraulic unit 2004 and the grippers may be provided by galleries within the units 2001 , 2002, 2005, 2006 and 2008.
- the drive mechanism for moving each segment longitudinally relative to the other segment(s) comprises a hydraulic circuit with hydraulic cylinder assemblies.
- a first cylinder assembly is shown at 2005.
- the cylinder assembly 2005 controls the movement of the first gripping segment 2001 relative to the housing of the anchor.
- the cylinder assembly 2005 drives the first gripping segment 2001 to move relative to the second gripping segment 2002.
- a second cylinder assembly is shown at 2009.
- the cylinder assembly 2009 controls the movement of the second gripping segment 2002 relative to the housing of the anchor.
- the cylinder assembly 2009 drives the second gripping segment 2002 to move relative to the first gripping segment 2001 .
- Unit 2006 is an upper key housing which contains galleries connecting the cylinder assemblies 2005 and 2009.
- Unit 2008 is a lower key housing which contains galleries connecting cylinder assemblies 2005 and 2009.
- the key housings 2006, 2008 are configured to engage with the downhole portion of the drillstring, which may have corresponding keyed protrusions as shown in FIG.s 2d) and 2e) which engage with the key housings.
- Hoses 2007 connect the hydraulic cylinder assemblies 2005, 2009 of the upper and low gripping segments 2001 , 2002 and provide the actuation and return hydraulic feeds to these units 2005, 2009.
- the units 2001 , 2002, 2004, 2005, 2006, 2008 and 2009 comprising the drillstring anchor may be arranged in any order.
- FIG. 21 shows an example of a cylinder assembly 2005, 2009 and its associated components.
- the cylinder assemblies 2005, 2009 each comprise two cylinder assemblies 2101 , 2102.
- one pair of cylinder assemblies 2101 , 2102 is attached to the housing of a gripping segment.
- each pair of cylinder assemblies is fast with a gripping segment of the drillstring anchor.
- the cylinder assemblies are arranged around the circumference of the channel which engages with the downhole portion of this drillstring, which in the example is shown as a shaft 2108.
- the cylinder assemblies may be arranged on opposing sides of the channel and shaft 2108.
- the cylinder assemblies of each gripping segment are connected to each other, for example by piping, to allow the flow of hydraulic fluid therebetween.
- Cylinder assembly 2102 comprises corresponding features.
- Cylinder assembly 2101 comprises a piston 2105 which separates two chambers 2103, 2106 within the cylinder. One chamber 2103 is above the piston and the other 2106 below (with respect to the downhole direction). There is a connection 2107 between the linkage 2109 and the shaft 2108 (the downhole portion of the drillstring).
- the linkage 2109 which in this example is a rod passing through the upper and lower chambers and the piston 2105, is slidably attached to the piston 2105. The rod is attached at its lower end (in the downhole direction) to the downhole portion of the drillstring 2108 via connection 2107.
- the linkage 2109 is configured to transfer a force to the piston 2105 when the downhole portion of the drillstring 2108 moves downhole. Movement of the linkage 2109 in the downhole direction when the downhole portion of the drillstring 2108 progresses downhole therefore causes movement of the piston 2105 within the chamber in the downhole direction. This reduces the size of the chamber 2106 below the piston. Movement of the downhole portion of the drillstring relative to the channel of the drillstring anchor in the downhole direction therefore displaces the piston 2105.
- linkage 2109 comprises a seat, shown at 2110, which bears against one or more compliant members between the seat 2110 and the piston 2105.
- the one or more compliant members are springs 2104 located adjacent to the piston 2105 in the uphole direction, between the piston 2105 and seat 2010 of linkage 2109.
- the compliant member(s) provides for compliance between the piston 2105 and the linkage 2109 that allows drilling to progress, and thus allows the downhole portion of the drillstring 2108 to continue moving axially in the downhole direction, when both gripping segments are gripping the wellbore (for example, during the handover phase between the gripping segments, as described below).
- the linkage 2119 comprises a stop 2111.
- Stop 2111 can be inserted during assembly of the anchor device to preload the compliant spring member 2104. During walking motion, the spring preload is sufficient to resist the hydraulic pressures generated in the chamber 2106 and so there is no relative movement between piston 2105 and linkage 2109. However, during handover from one gripping segment to the other gripping segment, when both segments are gripping the wellbore, continued motion of linkage 2109 generates hydraulic pressure in the lower chamber 2106 large enough to overcome the preload and the piston 2105 and stop 2111 can separate and in this case there is relative motion between piston 2105 and linkage 2109. The stop 2111 also allows the weight of the gripper housing to be carried without applying a force to the compliant member 2104.
- this piston movement that occurs when the downhole portion of the drillstring moves downhole causes a change in volume in the chambers 2103, 2106 on either side of the piston 2105. Fluid is discharged from the chamber 2106 below the piston 2105 because its volume is reduced and the chamber 2103 above the piston increases in volume.
- This fluid displaced from the lower chamber 2106 described above is fed via a connection (for example, hoses or piping 2007) to the lower chamber(s) of the cylinder(s) attached to the other gripper segment (referred to now as SEGMENT B).
- SEGMENT B the gripper(s) of this segment are not activated and not gripping wellbore, this fluid can be accepted into the lower chamber of this other cylinder assembly by moving the gripper segment attached to the other cylinder (SEGMENT B) down the wellbore, increasing the volume of the lower chamber.
- the piston(s) within the SEGMENT B cylinder(s) have also been moved down relative to the wellbore by motion of the shaft 2108.
- the SEGMENT B gripper housing is seen to move at twice the speed of the main shaft 2108 in the downhole direction.
- the volume changes in the upper chambers 2103 are dealt with by fluid flowing from the cylinder(s) of SEGMENT B to SEGMENT A.
- SEGMENT B is the set of grippers that are activated and fixed to the wellbore wall, the system works in reverse and the SEGMENT A gripper housing is seen to move down hole at twice the speed of the shaft 2108.
- the handover from one gripping segment to the other may be determined based on the position of the other gripping segment relative to the housing of the drillstring anchor, or after a predetermined time since the segment currently gripping was actuated.
- the segment currently gripping the wellbore may release automatically when the other segment is actuated to grip the wellbore, or once the other segment is determined to be gripping the wellbore, for example when a target gripping force of pressure of a hydraulic actuator is reached.
- the gripper of a free (i.e. not currently gripping) segment may be triggered to grip the wellbore when the currently gripping segment is 20mm from the end of its longitudinal range of travel relative to the housing of the anchor.
- the currently gripping segment could then be released after another 10mm of drilling (measured by the relative longitudinal movement of the downhole portion of the drillstring and the channel).
- An alternative implementation is to release the gripper of the currently gripping segment a fixed time after the free segment gripper activation is started.
- the gripper of the free segment may be actuated to grip the wellbore when the currently gripping segment is at a predetermined distance from the end of its longitudinal range of travel relative to the housing.
- the gripper of the currently gripping segment may then be released from the wellbore when the gripper of the other segment has reached a target force against the wellbore or a target pressure in the case of a hydraulically actuated gripper such as a piston.
- the hydraulic cylinders may be actively controlled from a hydraulic power source to push the drill pipe (in a downhole direction) and apply weight- on-bit to a drill bit, or apply weight to another downhole tool, at the distal end of the drillstring.
- the drive mechanism may comprise an accumulator.
- the accumulator may be used to deal with pressure transients.
- Each gripping segment may be independently controllable in order to achieve the above-described behaviour.
- the motion of multiple independently controllable gripping segments may be synchronised to achieve the above-described behaviour.
- Each gripping segment may be configured to move at a different speed relative to the downhole portion of the drillstring as it moves downhole.
- Each gripping segment may be configured to move at any desired speed relative to the downhole portion of the drillstring as it moves downhole.
- the drillstring anchor may be activated to grip the wellbore (by one or more of the gripping segments) in dependence on the pressure differential between fluid flowing inside the downhole portion of the drillstring and fluid in the wellbore annulus outside of the drillstring anchor.
- a threshold pressure differential for activating the drillstring anchor to grip the wellbore.
- the threshold may be a predetermined threshold.
- the threshold may be set by an operator of the drillstring anchor.
- the drillstring anchor may be activated to grip the wellbore.
- the drillstring anchor may be deactivated such that it is not gripping the wellbore.
- all grippers of the drillstring anchor may be in their passive state.
- the drillstring anchor may be configured so as to not restrict relative rotation between the drillstring and the wellbore.
- the gripper(s) of the anchor may be activated using energy from a mechanism that can recover energy from the flow of drilling fluid passing through and/or around the drillstring.
- a mechanism may comprise a turbine.
- the turbine may generate power from the flow of drilling fluid through the drillstring and/or the BHA.
- the turbine may provide energy to the actuators of the grippers.
- the turbine may also be used to power other elements such as MWD and LWD apparatus, or steerable systems, or may be a turbine that only provides power to the drilling anchor.
- Each actuator may be capable of being driven using energy from one or more turbines to cause its respective gripper to grip the wellbore.
- An advantage of this system is that it does not require an external power source.
- the system pressure is created by the weight of the gripping segments and motion by the movement of the downhole portion of the drillstring. It is also more robust than other mechanical solutions and is capable of advancing the segment that is not currently gripping the wellbore at twice the rate of drill bit advance. It also allows for a handover period where both segments are gripping the wellbore so that drilling can be continuous and is compensated for borehole pressure.
- the drillstring anchor may be activated and/or disabled as required in response to a command from the surface of the wellbore. For example, in response to a command, a signal may be communicated to the drillstring anchor wirelessly or via a wired connection. This can allow drilling to be performed without the anchor in operation when desired.
- a signal may be communicated to the drillstring anchor wirelessly or via a wired connection. This can allow drilling to be performed without the anchor in operation when desired.
- the grippers of each segment are in the passive state.
- the segments of the drillstring anchor may not move longitudinally relative to one another.
- control of the direction of drilling may be desirable. This may allow the borehole to be placed in a desired location.
- Particular features of drilling with the anchor described above may provide advantages compared to conventional rotational drilling. Conventionally, surveying measurements made by the magnetometers and accelerometers in an MWD system are only made when the drillstring is stationary, for instance during connections, which may be, for example, 20m, 30m, or 40m apart. Reducing the distance between survey locations can increase the accuracy with which the borehole location may be determined. The absence of rotation above the anchor can allow these measurements to be made much more frequently, and both stored locally and transmitted to surface at possibly a reduced rate.
- the average rate-of-penetration may be determined by taking the ratio of the difference between the distance between the grippers at maximum and minimum longitudinal position, and the time between actuations. If a desired curvature has been transmitted to a downhole computational processor, for instance located within the MWD, then based on the measured rate-of-penetration, corrected settings for the steerable system may calculated, and sent to the steerable system to enable reduced variation in curvature.
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- Environmental & Geological Engineering (AREA)
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Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/GB2024/050401 WO2024170901A1 (en) | 2023-02-14 | 2024-02-14 | Drillstring anchor |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB2201938.4A GB2615592B (en) | 2022-02-14 | 2022-02-14 | Drillstring anchor |
GB2201938.4 | 2022-02-14 | ||
GB2215151.8A GB2615620B (en) | 2022-02-14 | 2022-10-13 | Drillstring anchor |
GB2215151.8 | 2022-10-13 |
Publications (1)
Publication Number | Publication Date |
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WO2023152404A1 true WO2023152404A1 (en) | 2023-08-17 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/EP2023/053680 WO2023152404A1 (en) | 2022-02-14 | 2023-02-14 | Drillstring anchor |
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Country | Link |
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WO (1) | WO2023152404A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3497019A (en) * | 1968-02-05 | 1970-02-24 | Exxon Production Research Co | Automatic drilling system |
US4700788A (en) * | 1985-05-06 | 1987-10-20 | Shell Oil Company | Directional drilling pipelay |
GB2307495A (en) * | 1995-11-23 | 1997-05-28 | Red Baron | Downhole equipment |
US20140311801A1 (en) | 2013-04-17 | 2014-10-23 | Baker Hughes Incorporated | Drill Bit with Self-Adjusting Pads |
WO2016122329A1 (en) | 2015-01-29 | 2016-08-04 | Tomax As | A regulating device and a method of using same in a borehole |
-
2023
- 2023-02-14 WO PCT/EP2023/053680 patent/WO2023152404A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3497019A (en) * | 1968-02-05 | 1970-02-24 | Exxon Production Research Co | Automatic drilling system |
US4700788A (en) * | 1985-05-06 | 1987-10-20 | Shell Oil Company | Directional drilling pipelay |
GB2307495A (en) * | 1995-11-23 | 1997-05-28 | Red Baron | Downhole equipment |
US20140311801A1 (en) | 2013-04-17 | 2014-10-23 | Baker Hughes Incorporated | Drill Bit with Self-Adjusting Pads |
WO2016122329A1 (en) | 2015-01-29 | 2016-08-04 | Tomax As | A regulating device and a method of using same in a borehole |
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