WO2023063256A1 - System for controlling cooling fan, work machine, and method for controlling cooling fan - Google Patents
System for controlling cooling fan, work machine, and method for controlling cooling fan Download PDFInfo
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- WO2023063256A1 WO2023063256A1 PCT/JP2022/037629 JP2022037629W WO2023063256A1 WO 2023063256 A1 WO2023063256 A1 WO 2023063256A1 JP 2022037629 W JP2022037629 W JP 2022037629W WO 2023063256 A1 WO2023063256 A1 WO 2023063256A1
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- cooling fan
- engine
- frequency
- controller
- control
- Prior art date
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- 238000001816 cooling Methods 0.000 title claims abstract description 213
- 238000000034 method Methods 0.000 title claims description 7
- 230000008859 change Effects 0.000 claims description 17
- 239000003921 oil Substances 0.000 description 22
- 230000007935 neutral effect Effects 0.000 description 19
- 238000001514 detection method Methods 0.000 description 18
- 239000012530 fluid Substances 0.000 description 15
- 239000010720 hydraulic oil Substances 0.000 description 11
- 239000000498 cooling water Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000003384 imaging method Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2058—Electric or electro-mechanical or mechanical control devices of vehicle sub-units
- E02F9/2095—Control of electric, electro-mechanical or mechanical equipment not otherwise provided for, e.g. ventilators, electro-driven fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
- F01P5/04—Pump-driving arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/02—Controlling of coolant flow the coolant being cooling-air
- F01P7/04—Controlling of coolant flow the coolant being cooling-air by varying pump speed, e.g. by changing pump-drive gear ratio
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/226—Safety arrangements, e.g. hydraulic driven fans, preventing cavitation, leakage, overheating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2025/00—Measuring
- F01P2025/08—Temperature
- F01P2025/32—Engine outcoming fluid temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2025/00—Measuring
- F01P2025/08—Temperature
- F01P2025/40—Oil temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2025/00—Measuring
- F01P2025/60—Operating parameters
- F01P2025/64—Number of revolutions
Definitions
- the present disclosure relates to a cooling fan control system, a working machine, and a cooling fan control method.
- Patent Document 1 A control system for a cooling fan that blows air to cool a working fluid is described, for example, in International Publication No. 2007/026627 (Patent Document 1). This document discloses adjusting the number of revolutions of a cooling fan when a resting state of a working mechanism is detected based on an operating state of a working machine lever.
- a hydraulically driven cooling fan is a waste of engine power when the cooling system does not need to cool as much, even when the engine is running at high speed. It was controlled to reduce the rotation speed of the fan. Despite the advantage of a hydraulically driven cooling fan in controlling the speed of the cooling fan when the engine is rotating at relatively high speeds, resonance can occur between the cooling fan and the engine. Yes, it was an issue.
- This disclosure proposes a cooling fan control system, a working machine, and a cooling fan control method that can suppress resonance and ensure the cooling capacity of the cooling fan.
- a cooling device comprising an engine, a work machine driven by the engine, a cooling fan configured to be able to control the number of rotations independently of the number of rotations of the engine, and a controller that controls the cooling fan
- a fan control system is proposed.
- the controller obtains the engine frequency and the cooling fan frequency.
- the controller changes the frequency of the cooling fan when the number of revolutions of the engine is greater than a threshold value and the frequency of the cooling fan is within a predetermined range with respect to the frequency of the engine while the work machine is stopped.
- the cooling fan is controlled so as to increase the difference in frequency between the cooling fan and the engine from when the frequency of the cooling fan is acquired.
- resonance can be suppressed and the cooling capacity of the cooling fan can be ensured.
- FIG. 2 is a block diagram showing a schematic configuration of a system of the working machine shown in FIG. 1;
- FIG. 3 is a block diagram illustrating the functional configuration of a controller;
- FIG. 5 is a flow chart showing the flow of processing related to control of the frequency of the cooling fan;
- 4 is a graph showing the relationship between the operation of an operating lever and the number of rotations of a cooling fan;
- 4 is a graph showing the relationship between engine speed and execution or cancellation of cooling fan speed control of the embodiment.
- 4 is a graph showing the relationship between the engine speed and the frequencies of the engine and the cooling fan.
- FIG. 1 is a side view schematically showing the configuration of a hydraulic excavator 100 as an example of a work machine based on an embodiment of the present disclosure.
- a hydraulic excavator 100 of the present embodiment mainly has a traveling body 1, a revolving body 2, and a working machine 3.
- a vehicle body of the hydraulic excavator 100 is configured by the traveling body 1 and the revolving body 2 .
- the traveling body 1 has a pair of left and right crawler belt devices 1a. Each of the pair of left and right crawler belt devices 1a has a crawler belt.
- the hydraulic excavator 100 is self-propelled by rotating the pair of left and right crawler belts.
- the revolving body 2 is installed so as to be rotatable with respect to the traveling body 1.
- the revolving body 2 mainly has an operator's cab (cab) 2a, an operator's seat 2b, an engine room 2c, and a counterweight 2d.
- the driver's cab 2a is arranged, for example, on the front left side of the revolving body 2 (vehicle front side).
- a driver's seat 2b for an operator to sit on is arranged in the inner space of the driver's cab 2a.
- the engine room 2c and the counterweight 2d are arranged on the rear side of the revolving body 2 (vehicle rear side) with respect to the driver's cab 2a.
- the engine room 2c accommodates an engine unit (engine, exhaust treatment structure, etc.).
- the upper part of the engine room 2c is covered with an engine hood.
- the counterweight 2d is arranged behind the engine room 2c.
- the working machine 3 is pivotally supported on the front side of the revolving body 2 and, for example, on the right side of the operator's cab 2a.
- the working machine 3 has, for example, a boom 3a, an arm 3b, a bucket 3c, a boom cylinder 4a, an arm cylinder 4b, a bucket cylinder 4c, and the like.
- a base end (one end) of the boom 3a is rotatably connected to the revolving body 2 by a boom bottom pin 5a.
- a base end (one end) of the arm 3b is rotatably connected to a tip end (the other end) of the boom 3a by a boom top pin 5b.
- the bucket 3c (one end) is rotatably connected to the tip (the other end) of the arm 3b by an arm top pin 5c.
- the boom 3a of the work machine 3 rotates relative to the revolving body 2 around the boom bottom pin 5a.
- the plane is represented as a straight line.
- the direction in which this straight line extends is the front-rear direction of the vehicle body of the excavator 100 or the front-rear direction of the revolving body 2, and is hereinafter simply referred to as the front-rear direction.
- the left-right direction (vehicle width direction) of the excavator 100 or the left-right direction of the revolving body 2 is a direction orthogonal to the front-rear direction in a plan view, and is hereinafter simply referred to as the left-right direction.
- the vertical direction of the vehicle body of the hydraulic excavator 100 or the vertical direction of the revolving structure 2 is a direction orthogonal to a plane defined by the front-rear direction and the left-right direction, and is hereinafter simply referred to as the vertical direction.
- the side where the work implement 3 protrudes from the vehicle body is the front direction
- the direction opposite to the front direction is the rear direction.
- the right side and the left side in the horizontal direction are the right direction and the left direction, respectively, when viewed in the forward direction.
- the side with the ground is the lower side
- the side with the sky is the upper side.
- the front-back direction is the front-back direction of the operator seated in the driver's seat 2b in the operator's cab 2a.
- the left-right direction is the left-right direction of the operator seated in the driver's seat 2b.
- the vertical direction is the vertical direction of the operator seated on the driver's seat 2b.
- the direction facing the operator seated on the driver's seat 2b is the front direction, and the direction behind the operator seated on the driver's seat 2b is the rearward direction.
- the right side and the left side when an operator sitting in the driver's seat 2b faces the front are the right direction and the left direction, respectively.
- the operator seated on the driver's seat 2b has the lower side at the feet and the upper side at the head side.
- the boom 3a can be driven by a boom cylinder (boom hydraulic cylinder) 4a. By this drive, the boom 3a can be rotated vertically with respect to the revolving body 2 around the boom bottom pin 5a.
- the arm 3b can be driven by an arm cylinder (arm hydraulic cylinder) 4b. This drive allows the arm 3b to rotate vertically with respect to the boom 3a around the boom top pin 5b.
- the bucket (attachment) 3c can be driven by a bucket cylinder (attachment hydraulic cylinder) 4c. By this driving, the bucket 3c can be rotated vertically with respect to the arm 3b around the arm top pin 5c.
- the working machine 3 can be driven in this manner.
- the boom bottom pin 5a is supported by the body of the excavator 100.
- the boom bottom pin 5 a is supported by a pair of vertical plates (not shown) of the frame of the revolving body 2 .
- the boom top pin 5b is attached to the tip of the boom 3a.
- Arm top pin 5c is attached to the tip of arm 3b.
- the boom bottom pin 5a, the boom top pin 5b and the arm top pin 5c all extend in the left-right direction.
- the boom bottom pin 5a is also called a boom foot pin.
- the working machine 3 has a bucket link 3d.
- the bucket link 3d has a first link member 3da and a second link member 3db.
- the tip of the first link member 3da and the tip of the second link member 3db are connected via a bucket cylinder top pin 3dc so as to be relatively rotatable.
- the bucket cylinder top pin 3dc is connected to the tip of the bucket cylinder 4c. Therefore, the first link member 3da and the second link member 3db are pin-connected to the bucket cylinder 4c.
- the proximal end of the first link member 3da is rotatably connected to the arm 3b by a first link pin 3dd.
- a base end of the second link member 3db is rotatably connected to a bracket at the root portion of the bucket 3c by a second link pin 3de.
- a pressure sensor 6a may be attached to the head side of the boom cylinder 4a.
- the pressure sensor 6a can detect the pressure (head pressure) of hydraulic fluid in the cylinder head side oil chamber 40A of the boom cylinder 4a.
- a pressure sensor 6b may be attached to the bottom side of the boom cylinder 4a.
- the pressure sensor 6b can detect the pressure (bottom pressure) of the working oil in the cylinder bottom side oil chamber 40B of the boom cylinder 4a.
- the pressure sensors 6a and 6b output working oil pressure information consisting of head pressure and bottom pressure to a controller 30, which will be described later.
- a pressure sensor 6c may be attached to the head side of the arm cylinder 4b.
- the pressure sensor 6c can detect the pressure of hydraulic fluid (head pressure) in the cylinder head side oil chamber of the arm cylinder 4b.
- a pressure sensor 6d may be attached to the bottom side of the arm cylinder 4b.
- the pressure sensor 6d can detect the pressure (bottom pressure) of hydraulic fluid in the cylinder bottom side oil chamber of the arm cylinder 4b.
- the pressure sensors 6c and 6d output working oil pressure information consisting of head pressure and bottom pressure to the controller 30, which will be described later.
- a pressure sensor 6e may be attached to the head side of the bucket cylinder 4c.
- the pressure sensor 6e can detect the pressure (head pressure) of hydraulic fluid in the cylinder head side oil chamber of the bucket cylinder 4c.
- a pressure sensor 6f may be attached to the bottom side of the bucket cylinder 4c.
- the pressure sensor 6f can detect the pressure (bottom pressure) of hydraulic oil in the cylinder bottom side oil chamber of the bucket cylinder 4c.
- the pressure sensors 6e and 6f output working oil pressure information including head pressure and bottom pressure to the controller 30, which will be described later.
- the boom 3a, the arm 3b, and the bucket 3c may be provided with position sensors for obtaining information on their respective positions and attitudes.
- the position sensor outputs boom information, arm information and attachment information for obtaining respective positions of the boom 3a, the arm 3b and the bucket 3c to the controller 30, which will be described later.
- a stroke sensor 7a may be attached to the boom cylinder 4a as a position sensor.
- the stroke sensor 7a detects the amount of displacement of the cylinder rod 4ab with respect to the cylinder 4aa in the boom cylinder 4a as boom information.
- a stroke sensor 7b may be attached to the arm cylinder 4b as a position sensor.
- the stroke sensor 7b detects the amount of displacement of the cylinder rod in the arm cylinder 4b as arm information.
- a stroke sensor 7c may be attached to the bucket cylinder 4c as a position sensor.
- the stroke sensor 7c detects the amount of displacement of the cylinder rod in the bucket cylinder 4c as attachment information.
- the position sensor may be an angle sensor.
- An angle sensor 9a may be attached around the boom bottom pin 5a.
- An angle sensor 9b may be attached around the boom top pin 5b.
- An angle sensor 9c may be attached around the arm top pin 5c.
- the angle sensors 9a, 9b, 9c may be potentiometers or rotary encoders.
- the angle sensors 9a, 9b, and 9c output rotation angle information (boom information, arm information, and attachment information) of the boom 3a and the like to the controller 30, which will be described later.
- boom angle ⁇ b is usually an acute angle.
- the boom angle ⁇ b represents the angle of the boom 3a with respect to the revolving body 2.
- the boom angle ⁇ b can be calculated from the detection result of the stroke sensor 7a, and can be calculated from the measurement value of the angle sensor 9a.
- the angle between a straight line passing through the boom bottom pin 5a and the boom top pin 5b and a straight line passing through the boom top pin 5b and the arm top pin 5c (indicated by a chain double-dashed line in FIG. 1) is Let the arm angle be ⁇ a.
- the arm angle ⁇ a represents the angle of the arm 3b with respect to the boom 3a in the area where the arm 3b rotates when viewed from the side.
- the arm angle ⁇ a can be calculated from the detection result of the stroke sensor 7b, and can be calculated from the measurement value of the angle sensor 9b.
- the angle formed by a straight line passing through the boom top pin 5b and the arm top pin 5c and a straight line passing through the arm top pin 5c and the cutting edge of the bucket 3c (indicated by a chain double-dashed line in FIG. 1) is Let the bucket angle be ⁇ k.
- the bucket angle ⁇ k represents the angle of the bucket 3c with respect to the arm 3b in the region where the bucket 3c rotates when viewed from the side.
- the bucket angle ⁇ k can be calculated from the detection result of the stroke sensor 7c, and can be calculated from the measurement value of the angle sensor 9c.
- FIG. 2 is a block diagram showing a schematic configuration of the system of the work machine shown in FIG. 1. As shown in FIG.
- the system in this embodiment is a system for controlling the cooling fan 21 .
- a system according to the embodiment includes a hydraulic excavator 100 as an example of a working machine shown in FIG. 1 and a controller 30 shown in FIG.
- the controller 30 may be mounted on the hydraulic excavator 100 .
- the controller 30 may be installed outside the excavator 100 .
- the controller 30 may be placed at the work site of the excavator 100 or at a remote location away from the work site of the excavator 100 .
- the engine 15 is mounted on the revolving body 2.
- the engine 15 is accommodated in the engine room 2c.
- Engine 15 is, for example, a diesel engine. By controlling the injection amount of fuel to the engine 15, the output of the engine 15 is controlled.
- the engine 15 is a drive source for operating the hydraulic excavator 100 .
- the driving force generated by the engine 15 causes the traveling body 1 to travel, the revolving body 2 to revolve with respect to the traveling body 1, and the working machine 3 to operate.
- the engine 15 is an in-line 6-cylinder.
- a hydraulic pump 23 is connected to the engine 15 .
- the rotation of the engine 15 rotates the hydraulic pump 23 .
- hydraulic oil is supplied from the hydraulic pump 23 to the hydraulic motor 22 via the electromagnetic proportional control valve 24, and the hydraulic motor 22 is rotated.
- the hydraulic motor 22 is a motor for rotating the cooling fan 21 .
- the cooling fan 21 has six blades.
- a cooling fan 21 , a hydraulic motor 22 and a hydraulic pump 23 are mounted on the revolving body 2 .
- the cooling fan 21 is rotationally driven by a hydraulic motor 22 .
- the cooling fan 21 is a hydraulically driven fan that is driven using hydraulic oil as a power transmission medium.
- the cooling fan 21 is not directly connected to the output shaft of the engine 15 , so that the rotation speed of the cooling fan 21 can be freely controlled independently of the rotation speed of the engine 15 .
- the number of revolutions of the cooling fan 21 is controlled according to the flow rate of hydraulic oil supplied from the hydraulic pump 23 to the hydraulic motor 22 .
- the intake air cooler 25 cools the air drawn into the engine 15 .
- the oil cooler 26 cools hydraulic oil circulating through the hydraulic motor 22 and the hydraulic pump 23 .
- the radiator 27 cools cooling water for the engine 15 .
- Intake air cooler 25 , oil cooler 26 and radiator 27 are arranged to face cooling fan 21 . Cooling fan 21 is rotated by hydraulic motor 22 to blow cooling air to intake air cooler 25 , oil cooler 26 and radiator 27 .
- the hydraulic oil for operating the hydraulic motor 22, the cooling water for cooling the engine 15, and the air supplied to the engine 15 are examples of the working fluid involved in the operation of the engine 15.
- the cooling fan 21 blows air to cool the working fluid.
- a water temperature sensor 28 is provided in the cooling water path.
- An oil temperature sensor 29 is provided in the hydraulic oil path.
- An engine speed sensor 31 is attached to the engine 15 . When the engine 15 rotates, the water temperature sensor 28 detects the temperature of the cooling water, the oil temperature sensor 29 detects the temperature of the working oil, and the engine speed sensor 31 detects the speed of the engine 15 . These detection results are output to the controller 30 .
- a fan speed sensor 32 is attached to the cooling fan 21 .
- the rotation speed of the cooling fan 21 is detected by the fan rotation speed sensor 32 . This detection result is output to the controller 30 .
- the hydraulic excavator 100 includes an operating device 33 operated by an operator.
- the operating device 33 is arranged, for example, in the driver's cab 2a.
- the operating device 33 includes a working machine operating device operated to operate the working machine 3 , a swing operating device operated to swing the swing body 2 , and a swing operating device operated to operate the traveling body 1 . and a travel control device.
- the work machine operating device and the turning operating device are, for example, operating levers.
- the travel operation device is, for example, an operation pedal.
- the operation detection unit 33A detects the amount of operation of the operation device 33.
- the operation detection section 33A detects the direction and angle of inclination from the neutral position of the operation lever.
- the operation detection unit 33A detects the depression amount of the operation pedal. This detection result is output to the controller 30 .
- the operation detection unit 33A may be, for example, a displacement sensor such as a potentiometer.
- the operating device 33 is not limited to an electric operating device, and may be a pilot hydraulic operating device.
- the operation detection section 33A may be a hydraulic sensor that detects the pressure of the pilot oil.
- the controller 30 has a CPU (Central Processing Unit) and a storage unit 34 (not shown).
- the storage unit 34 stores a program for controlling the operation of the cooling fan 21 and various data necessary for executing the program.
- the storage unit 34 also temporarily stores working data generated as the work is executed.
- FIG. 3 is a block diagram illustrating the functional configuration of the controller 30.
- the controller 30 based on the embodiment includes a working machine state determination section 30A, an engine frequency acquisition section 30B, a fan frequency acquisition section 30C, a resonance frequency setting section 30D, and an arithmetic processing section 30E. , a fan control command section 30F and a timer 30T.
- the work machine state determination unit 30A determines whether the work machine 3 is operating or stopped.
- the engine frequency acquisition unit 30B acquires the frequency of the engine 15 based on the rotation speed of the engine 15 detected by the engine rotation speed sensor 31 .
- Fan frequency acquisition unit 30 ⁇ /b>C acquires the frequency of cooling fan 21 based on the rotation speed of cooling fan 21 detected by fan rotation speed sensor 32 .
- the resonance frequency setting unit 30D sets a range of frequencies in which resonance can occur with respect to the frequency of the engine 15.
- the computation processing unit 30E executes various computations related to control of the frequency of the cooling fan 21.
- Fan control command unit 30F outputs a control signal to cooling fan 21 .
- the timer 30T measures time.
- the arithmetic processing unit 30E can read the current time from the timer 30T.
- FIG. 4 is a flow chart showing the flow of processing related to control of the frequency of the cooling fan 21. As shown in FIG.
- step S1 it is determined whether or not the operating lever operated to operate the working machine 3 is in the neutral state.
- the tilt from the neutral position of the operation lever detected by the operation detection section 33A is input to the controller 30 .
- 30 A of work machine state determination parts discriminate
- FIG. 5 is a graph showing the relationship between the operation of the control lever and the rotation speed of the cooling fan 21. As shown in FIG. The horizontal axis of FIG. 5 indicates time, and the vertical axis of FIG. 5 indicates the target rotational speed of cooling fan 21 .
- the arithmetic processing unit 30E reads the time from the timer 30T.
- the arithmetic processing unit 30E calculates the elapsed time from the time when it was first determined in step S1 that the operation lever was in the neutral state to the current time.
- the arithmetic processing unit 30E reads a threshold (predetermined time T1) for the passage of time from the storage unit 34 .
- the arithmetic processing unit 30E determines whether or not the time elapsed with the control lever in the neutral state has exceeded the predetermined time T1.
- Predetermined time T1 is, for example, 4 seconds.
- step S2 When it is determined that the time elapsed while the operating lever is in the neutral state and the working machine 3 is stopped does not exceed the predetermined time T1 (NO in step S2), the process returns to step S1. Then, the determination of whether or not the operating lever is in the neutral state in step S1 and the determination of whether or not the predetermined time T1 has elapsed in step S2 are repeated.
- step S3 the frequency of the engine 15 is obtained.
- the rotation speed of the engine 15 detected by the engine rotation speed sensor 31 is input to the controller 30 .
- the engine frequency acquisition unit 30B calculates the frequency of the engine 15 based on the number of rotations of the engine 15 . This calculation is performed based on the following formula, where Fe is the frequency of the engine 15, Ne is the rotation speed of the engine 15, and C is the number of cylinders of the engine 15.
- step S4 it is determined whether or not the rotation speed Ne of the engine 15 is greater than the first threshold value.
- FIG. 6 is a graph showing the relationship between the rotation speed of the engine 15 and execution or cancellation of frequency control of the cooling fan 21 of the embodiment.
- the horizontal axis of FIG. 6 indicates the rotation speed of the engine 15 .
- logic ON when the lever is neutral indicates a setting for executing frequency control of the cooling fan 21 of the embodiment.
- logic OFF when the lever is neutral indicates a setting for canceling the frequency control of the cooling fan 21 of the embodiment.
- the arithmetic processing unit 30E reads the first threshold value TH1 related to the rotation speed Ne of the engine 15 from the storage unit 34.
- the arithmetic processing unit 30E compares the rotation speed Ne of the engine 15 detected by the engine rotation speed sensor 31 with the first threshold TH1 to determine whether the rotation speed Ne of the engine 15 is greater than the first threshold TH1. to judge.
- the first threshold TH1 is, for example, 1400 rpm.
- step S4 When it is determined that the rotation speed Ne of the engine 15 is greater than the first threshold TH1 (YES in step S4), the frequency of the cooling fan 21 is obtained in step S5.
- Fan frequency acquisition unit 30 ⁇ /b>C calculates the frequency of cooling fan 21 based on the rotation speed of cooling fan 21 . This calculation is performed based on the following formula, where Ff is the frequency of the cooling fan 21, Nf is the rotation speed of the cooling fan 21, and B is the number of blades of the cooling fan 21.
- Cooling fan 21 blows air to intake air cooler 25 , oil cooler 26 and radiator 27 for cooling.
- a target rotation speed Nf of the cooling fan 21 according to the temperature of the air that is the working fluid of the intake air cooler 25, the temperature of the hydraulic oil that is the working fluid of the oil cooler 26, or the temperature of the cooling water that is the working fluid of the radiator 27 is set.
- the fan frequency acquisition unit 30C calculates the target frequency Ff of the cooling fan 21 corresponding to the target rotational speed Nf of the cooling fan 21 using the above formula.
- FIG. 7 is a graph showing the relationship between the rotational speed Ne of the engine 15, the frequency Fe of the engine 15, and the frequency Ff of the cooling fan 21.
- the horizontal axis of FIG. 7 indicates the rotational speed Ne of the engine 15, and the vertical axis of FIG. 7 indicates the frequency Fe of the engine 15 and the frequency Ff of the cooling fan 21.
- the number of cylinders of the engine 15 is constant, so the frequency Fe of the engine 15 is proportional to the rotation speed Ne of the engine 15.
- the frequency Ff of the cooling fan 21 can be set independently of the frequency Fe of the engine 15 to a value equal to or lower than the maximum value shown in FIG. If the difference between the frequency Ff of the cooling fan 21 and the frequency Fe of the engine 15 is small, resonance may occur between the cooling fan 21 and the engine 15 .
- the resonance frequency setting unit 30D sets a predetermined frequency range in which resonance can occur with respect to the frequency Fe of the engine 15.
- Resonance frequency setting unit 30D sets an upper limit value and a lower limit value of frequency Ff of cooling fan 21 at which resonance can occur, as shown in FIG.
- the resonance frequency setting unit 30D may set a range within the frequency Fe of the engine 15 ⁇ 10 Hz as a range in which resonance may occur. That is, the upper limit of the range in which resonance can occur indicated by the broken line in FIG. 7 may be the frequency Fe of the engine 15+10 Hz.
- the lower limit of the range in which resonance can occur, indicated by the dashed line in FIG. 7, may be the frequency Fe of the engine 15-10 Hz.
- step S6 the arithmetic processing unit 30E determines whether or not the frequency Ff of the cooling fan 21 is greater than the upper limit of the range of frequencies in which resonance with respect to the frequency Fe of the engine 15 can occur.
- step S7 the arithmetic processing unit 30E determines whether the frequency Ff of the cooling fan 21 is higher than the lower limit of the range of frequencies in which resonance can occur with respect to the frequency Fe of the engine 15 or not. That is, in steps S6 and S7, it is determined whether or not the frequency Ff of the cooling fan 21 is within a range where resonance with the frequency Fe of the engine 15 can occur.
- the frequency Ff of the cooling fan 21 is changed in step S8.
- the arithmetic processing unit 30E increases the frequency Ff of the cooling fan 21 and the frequency Fe of the engine 15 from the time when the frequency Ff of the cooling fan 21 is acquired in step S5. is increased so that the frequency Ff of the cooling fan 21 is out of the range in which resonance can occur.
- the arithmetic processing unit 30E can change the frequency Ff of the cooling fan 21 to below the lower limit of the range in which resonance can occur, which is indicated by the dashed line in FIG.
- the arithmetic processing unit 30E may change the frequency Ff of the cooling fan 21 to the lower limit of the range in which resonance can occur.
- step S6 If the frequency Ff of the cooling fan 21 is greater than the upper limit (YES in step S6) or if the frequency Ff of the cooling fan 21 is equal to or less than the lower limit (NO in step S7), the frequency Ff of the cooling fan 21 cannot be changed. not done.
- the frequency Ff of the cooling fan 21 calculated in step S5 is used as it is.
- step S9 the cooling fan 21 is controlled according to the frequency Ff calculated in step S5 or the frequency Ff changed in step S8.
- the target rotational speed Nf of the cooling fan 21 is calculated from the changed frequency Ff using the above formula.
- a control signal is transmitted from the fan control command unit 30F to the electromagnetic proportional control valve 24 to change the flow rate of hydraulic oil supplied from the hydraulic pump 23 to the hydraulic motor 22 .
- the supplied hydraulic oil causes the hydraulic motor 22 to rotate. In this manner, the cooling fan 21 is controlled to rotate at the target rotation speed Nf.
- step S10 it is determined whether or not the rotation speed Ne of the engine 15 is greater than the second threshold value.
- the second threshold TH2 is smaller than the first threshold TH1.
- the second threshold TH2 is, for example, 1350 rpm.
- Control for changing the frequency Ff of the cooling fan 21 according to the embodiment is executed when the rotational speed Ne of the engine 15 is greater than the first threshold TH1. Even if the rotational speed Ne of the engine 15 drops below the first threshold TH1, if the rotational speed Ne of the engine 15 is greater than the second threshold TH2, the control to change the frequency Ff of the cooling fan 21 is continued. . When the rotational speed Ne of the engine 15 drops below the second threshold TH2, the control for changing the frequency Ff of the cooling fan 21 is released.
- the arithmetic processing unit 30E reads the second threshold TH2 related to the rotation speed Ne of the engine 15 from the storage unit 34.
- the arithmetic processing unit 30E compares the target rotational speed Ne of the engine 15 set according to the temperature of the working fluid with the second threshold TH2 to determine whether the rotational speed Ne of the engine 15 is greater than the second threshold TH2. to judge whether
- step S11 it is determined whether or not the control lever is in the neutral state. This determination is made in the same manner as in step S1.
- step S11 When it is determined that the operation lever is in the neutral state (YES in step S11), the process returns to step S3.
- step S11 When it is determined that the operation lever is out of the neutral state because the operator has operated the operation device 33 to move the hydraulic excavator 100 (NO in step S11), the control to change the frequency Ff of the cooling fan 21 is canceled. to end the process (END).
- step S1 If it is determined in step S1 that the operating lever is tilted from the neutral state, the operating lever is being operated, and therefore the working machine 3 is operating (NO in step S1), the cooling fan 21 No control to change the frequency Ff of is executed.
- step S4 When it is determined in step S4 that rotation speed Ne of engine 15 is equal to or lower than first threshold value TH1 (NO in step S4), control to change frequency Ff of cooling fan 21 is not executed.
- step S10 after it is determined in step S4 that the rotation speed Ne of the engine 15 is greater than the first threshold TH1 (step S10 NO), the control for changing the frequency Ff of the cooling fan 21 is released.
- the cooling fan 21 is controlled so as to rotate at the target rotation speed Nf set according to the temperature of the working fluid.
- the target rotation speed of the cooling fan 21 is reduced after a predetermined time T1 has elapsed with the control lever in the neutral state, and the frequency Ff of the cooling fan 21 is changed by operating the control lever thereafter. Behavior is shown in which the control is canceled and the target rotation speed of the cooling fan 21 returns to the speed before it was lowered. At this time, the target number of revolutions of the cooling fan 21 is gradually increased over a predetermined period of time T2. Predetermined time T2 is, for example, 2 to 3 seconds. As a result, the pressure of the hydraulic fluid supplied to the hydraulic motor 22 is prevented from suddenly increasing, causing malfunctions in the flow path of the hydraulic fluid and each hydraulic device.
- the controller 30 sets the rotation speed Ne of the engine 15 to be greater than the first threshold TH1 and the frequency Ff of the cooling fan 21 to match the frequency Fe of the engine when the work implement 3 is stopped.
- the frequency Ff of the cooling fan 21 is changed so that the frequency difference between the cooling fan 21 and the engine 15 becomes larger than when the frequency of the cooling fan 21 was acquired. 21.
- the rotational speed Ne of the engine 15 is greater than the first threshold TH1
- the frequency Ff of the cooling fan 21 is within a range where resonance can occur with respect to the frequency Fe of the engine 15 , control to change the frequency Ff of the cooling fan 21 is executed. As a result, resonance between the engine 15 and the cooling fan 21 can be avoided, and vibration and abnormal noise can be prevented.
- the controller 30 may change the frequency Ff of the cooling fan 21 to below the lower limit of the predetermined range. Resonance between the engine 15 and the cooling fan 21 can be reliably avoided by setting the frequency Ff of the cooling fan 21 to be equal to or lower than the lower limit of the range in which resonance can occur with respect to the frequency Fe of the engine 15 . Further, by reducing the rotational speed Nf of the cooling fan 21 to reduce the power used to drive the cooling fan 21, fuel efficiency can be improved.
- the controller 30 may change the frequency Ff of the cooling fan 21 to the lower limit of the predetermined range.
- the cooling performance of the cooling fan 21 can be suppressed from decreasing.
- the controller 30 cancels the control to change the frequency Ff of the cooling fan 21 when the rotational speed Ne of the engine 15 drops below a second threshold TH2 which is smaller than the first threshold TH1.
- You may The first threshold TH1 for executing the control for changing the frequency Ff of the cooling fan 21 and the second threshold TH2 for canceling the control for changing the frequency Ff of the cooling fan 21 are made different. and the second threshold TH2. As a result, it is possible to avoid frequent switching between the execution and cancellation of the control for changing the frequency Ff of the cooling fan 21 due to variations in the rotation speed Ne of the engine 15, thereby preventing the occurrence of unnecessary errors. .
- the cooling fan 21 is mounted on the hydraulic excavator 100. As shown in FIG. 4 , the controller 30 may release the control to change the frequency Ff of the cooling fan 21 when a command is given from the operator to operate the excavator 100 . While the work implement 3 is operating, there is no need to execute control for suppressing resonance. The cooling capacity of the cooling fan 21 can be ensured by reducing the rotation speed Nf of the cooling fan 21 to shorten the time during which the cooling capacity is lowered.
- the control for changing the frequency Ff of the cooling fan 21 is executed.
- the rotation speed Ne of the engine 15 detected by the engine rotation speed sensor 31 is constant for a predetermined time.
- the rotation speed Ne of the engine 15 fluctuates, resonance between the engine 15 and the cooling fan 21 is less likely to occur, and even if resonance occurs, it is eliminated in a short period of time, so resonance rarely becomes a problem.
- the rotation speed Ne of the engine 15 is constant. It can be determined more accurately that the number Ne is constant.
- Control for not executing control to change the frequency Ff of the cooling fan 21 when the work implement 3 is relatively stopped with respect to the revolving body 2 but the hydraulic excavator 100 is self-propelled by the drive of the traveling body 1. may be In the hydraulic excavator 100, even if resonance between the engine 15 and the cooling fan 21 occurs during self-propelled travel, the frequency of self-propelled travel is low, so the resonance rarely poses a problem. Further, when the working machine 3 is stopped relative to the revolving body 2 but the revolving body 2 is revolving with respect to the traveling body 1, the control for changing the frequency Ff of the cooling fan 21 is not executed. It may be used as a control.
- the revolving angle is often 90° and the revolving ends in a short period of time, so the resonance becomes a problem. Less is.
- the cooling capacity of the cooling fan 21 can be ensured by reducing the rotation speed Nf of the cooling fan 21 to shorten the time during which the cooling capacity is lowered.
- control for changing the frequency Ff of the cooling fan 21 is canceled when it is determined in step S11 that the operation lever has been operated to operate the working machine 3.
- control for changing the frequency Ff of the cooling fan 21 is also canceled when the turning operation device for turning the turning body 2 or the traveling operation device for moving the traveling body 1 is operated. You may Resonance between the engine 15 and the cooling fan 21 during turning or running rarely becomes a problem. , the cooling capacity of the cooling fan 21 can be ensured.
- operation or stop of work implement 3 may be determined based on detection results of position sensors for obtaining information on the positions and attitudes of boom 3a, arm 3b and bucket 3c.
- the position sensors may be any one or a combination of the stroke sensors 7a, 7b, 7c and the angle sensors 9a, 9b, 9c described with reference to FIG. 1, for example.
- the attitudes of work implement 3 detected by the position sensor at different times may be compared, and if the attitudes of work implement 3 differ, it may be determined that work implement 3 is operating.
- Hydraulic excavator 100 may include an imaging device for imaging work implement 3. In this case, by analyzing the image captured by the imaging device, it is determined whether work implement 3 is operating or stopped. good too.
- cooling fan 21 is a hydraulically driven fan, but it is not limited to this, and it is sufficient if the rotation speed Nf of the cooling fan 21 can be freely controlled with respect to the rotation speed Ne of the engine 15 .
- cooling fan 21 may be an electric fan.
- An alternator connected to the output shaft of the engine 15 may generate power using the driving force generated by the engine 15 , and the power generated by the alternator may drive the electric motor to rotate the cooling fan 21 .
- the working machine to which the idea of the present disclosure can be applied is not limited to the hydraulic excavator 100, but can be any other type of working machine having an engine and a cooling fan, such as a bulldozer, wheel loader, motor grader, or engine-type forklift. good.
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Abstract
Description
図1は、本開示の実施形態に基づく作業機械の一例としての油圧ショベル100の構成を概略的に示す側面図である。図1に示されるように、本実施の形態の油圧ショベル100は、走行体1と、旋回体2と、作業機3とを主に有している。走行体1と旋回体2とにより、油圧ショベル100の車体が構成されている。 <Configuration of working machine>
FIG. 1 is a side view schematically showing the configuration of a
次に、作業機械のシステムの概略構成について図2を用いて説明する。図2は、図1に示される作業機械のシステムの概略構成を示すブロック図である。 <System configuration>
Next, a schematic configuration of the working machine system will be described with reference to FIG. FIG. 2 is a block diagram showing a schematic configuration of the system of the work machine shown in FIG. 1. As shown in FIG.
以上の構成を備えている実施形態の油圧ショベル100における、コントローラ30による冷却ファン21の制御について、以下に説明する。図4は、冷却ファン21の周波数の制御に係る処理の流れを示すフローチャートである。 <Control of
Control of the cooling
次にステップS4において、エンジン15の回転数Neが第1閾値よりも大きいか否かの判断が行われる。図6は、エンジン15の回転数と実施形態の冷却ファン21の周波数制御の実行または解除との関係を示すグラフである。図6の横軸はエンジン15の回転数を示す。図6の縦軸における、レバー中立時ロジックのONとは、実施形態の冷却ファン21の周波数制御を実行する設定を示す。図6の縦軸における、レバー中立時ロジックのOFFとは、実施形態の冷却ファン21の周波数制御を解除する設定を示す。 Fe=Ne×C/2×60
Next, in step S4, it is determined whether or not the rotation speed Ne of the
冷却ファン21は、インテークエアクーラ25、オイルクーラ26およびラジエータ27に対して、冷却のための送風を行う。インテークエアクーラ25の作動流体である空気の温度、オイルクーラ26の作動流体である作動油の温度、または、ラジエータ27の作動流体である冷却水の温度に従って、目標の冷却ファン21の回転数Nfが設定される。ファン周波数取得部30Cは、上記の計算式を用いて、目標の冷却ファン21の回転数Nfに対応する目標の冷却ファン21の周波数Ffを計算する。 Ff=Nf×B/60
Cooling
上述した説明と一部重複する記載もあるが、実施形態の特徴的な構成および作用効果についてまとめて記載すると、以下の通りである。 <Action and effect>
Although there are some descriptions that partially overlap with the above description, the characteristic configurations and effects of the embodiment will be described collectively as follows.
Claims (7)
- エンジンと、
前記エンジンによって駆動される作業機と、
前記エンジンの回転数とは独立して回転数を制御可能に構成される冷却ファンと、
前記冷却ファンを制御するコントローラとを備え、
前記コントローラは、前記エンジンの周波数と、前記冷却ファンの周波数とを取得し、
前記コントローラは、前記作業機が停止している状態において、前記エンジンの回転数が閾値よりも大きく、前記冷却ファンの周波数が前記エンジンの周波数に対し所定の範囲内にあるとき、前記冷却ファンの周波数を変更して、前記冷却ファンの周波数を取得した時点よりも前記冷却ファンと前記エンジンとの周波数の差を大きくするように、冷却ファンを制御する、冷却ファンの制御システム。 engine and
a work machine driven by the engine;
a cooling fan configured to be able to control the number of revolutions independently of the number of revolutions of the engine;
a controller that controls the cooling fan;
the controller obtains the frequency of the engine and the frequency of the cooling fan;
When the number of rotations of the engine is greater than a threshold value and the frequency of the cooling fan is within a predetermined range with respect to the frequency of the engine, the controller controls the operation of the cooling fan. A control system for a cooling fan that controls the cooling fan so as to change the frequency to increase the frequency difference between the cooling fan and the engine compared to when the frequency of the cooling fan is obtained. - 前記コントローラは、前記冷却ファンの周波数を前記所定の範囲の下限以下に変更する、請求項1に記載の冷却ファンの制御システム。 The cooling fan control system according to claim 1, wherein the controller changes the frequency of the cooling fan to a lower limit or less of the predetermined range.
- 前記コントローラは、前記冷却ファンの周波数を前記所定の範囲の下限に変更する、請求項2に記載の冷却ファンの制御システム。 The cooling fan control system according to claim 2, wherein the controller changes the frequency of the cooling fan to the lower limit of the predetermined range.
- 前記コントローラは、前記エンジンの回転数が前記閾値よりも小さい第2閾値以下にまで低下すると、前記冷却ファンの周波数を変更する制御を解除する、請求項1から請求項3のいずれか1項に記載の冷却ファンの制御システム。 4. The controller according to any one of claims 1 to 3, wherein the controller cancels the control to change the frequency of the cooling fan when the rotation speed of the engine drops to a second threshold that is lower than the threshold. A control system for the described cooling fan.
- 前記冷却ファンは、作業機械に搭載されており、
前記コントローラは、前記作業機械を作動させるためのオペレータからの指令が与えられると、前記冷却ファンの周波数を変更する制御を解除する、請求項1から請求項4のいずれか1項に記載の冷却ファンの制御システム。 The cooling fan is mounted on the working machine,
5. The cooling according to any one of claims 1 to 4, wherein the controller cancels the control of changing the frequency of the cooling fan when an operator's command to operate the work machine is given. fan control system. - エンジンと、
前記エンジンによって駆動される作業機と、
前記エンジンの回転数とは独立して回転数を制御可能に構成される冷却ファンと、
前記冷却ファンを制御するコントローラとを備え、
前記コントローラは、前記エンジンの周波数と、前記冷却ファンの周波数とを取得し、
前記コントローラは、前記作業機が停止している状態において、前記エンジンの回転数が閾値よりも大きく、前記冷却ファンの周波数が前記エンジンの周波数に対し所定の範囲内にあるとき、前記冷却ファンの周波数を変更して、前記冷却ファンの周波数を取得した時点よりも前記冷却ファンと前記エンジンとの周波数の差を大きくするように、冷却ファンを制御する、作業機械。 engine and
a work machine driven by the engine;
a cooling fan configured to be able to control the number of revolutions independently of the number of revolutions of the engine;
a controller that controls the cooling fan;
the controller obtains the frequency of the engine and the frequency of the cooling fan;
When the number of rotations of the engine is greater than a threshold value and the frequency of the cooling fan is within a predetermined range with respect to the frequency of the engine, the controller controls the operation of the cooling fan. A working machine that controls a cooling fan by changing a frequency to increase the difference between the frequencies of the cooling fan and the engine compared to when the frequency of the cooling fan is obtained. - エンジンと、前記エンジンによって駆動される作業機と、前記エンジンの回転数とは独立して回転数を制御可能に構成される冷却ファンとを備える作業機械における、前記冷却ファンの制御方法であって、
前記作業機が動作しているか否かを判断することと、
前記エンジンの周波数を取得することと、
前記冷却ファンの周波数を取得することと、
前記作業機が停止している状態において、前記エンジンの回転数が閾値よりも大きく、前記冷却ファンの周波数が前記エンジンの周波数に対し所定の範囲内にあるとき、前記冷却ファンの周波数を変更して、前記冷却ファンの周波数を取得した時点よりも前記冷却ファンと前記エンジンとの周波数の差を大きくするように、冷却ファンを制御することと、を備える、冷却ファンの制御方法。 A method for controlling a cooling fan in a work machine comprising an engine, a work machine driven by the engine, and a cooling fan configured to be able to control the number of revolutions independently of the number of revolutions of the engine, comprising: ,
determining whether the work machine is operating;
obtaining the frequency of the engine;
obtaining the frequency of the cooling fan;
When the number of revolutions of the engine is greater than a threshold value and the frequency of the cooling fan is within a predetermined range with respect to the frequency of the engine while the work machine is stopped, the frequency of the cooling fan is changed. and controlling the cooling fan so as to increase the difference in frequency between the cooling fan and the engine after obtaining the frequency of the cooling fan.
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CN202280067449.2A CN118056047A (en) | 2021-10-11 | 2022-10-07 | Cooling fan control system, work machine, and cooling fan control method |
DE112022003877.2T DE112022003877T5 (en) | 2021-10-11 | 2022-10-07 | Cooling fan control unit, working machine, and cooling fan control method |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH11107753A (en) * | 1997-10-06 | 1999-04-20 | Denso Corp | Cooling system for automobile |
WO2007026627A1 (en) * | 2005-08-29 | 2007-03-08 | Komatsu Ltd. | Control device for hydraulically driven fan |
US20140026548A1 (en) * | 2011-04-15 | 2014-01-30 | Volvo Construction Equipment Ab | Method and a device for reducing vibrations in a working machine |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH11107753A (en) * | 1997-10-06 | 1999-04-20 | Denso Corp | Cooling system for automobile |
WO2007026627A1 (en) * | 2005-08-29 | 2007-03-08 | Komatsu Ltd. | Control device for hydraulically driven fan |
US20140026548A1 (en) * | 2011-04-15 | 2014-01-30 | Volvo Construction Equipment Ab | Method and a device for reducing vibrations in a working machine |
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