WO2023047737A1 - Metal cup - Google Patents
Metal cup Download PDFInfo
- Publication number
- WO2023047737A1 WO2023047737A1 PCT/JP2022/025302 JP2022025302W WO2023047737A1 WO 2023047737 A1 WO2023047737 A1 WO 2023047737A1 JP 2022025302 W JP2022025302 W JP 2022025302W WO 2023047737 A1 WO2023047737 A1 WO 2023047737A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cup
- central panel
- panel portion
- grounding
- ground
- Prior art date
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 29
- 239000002184 metal Substances 0.000 title claims abstract description 29
- 230000000630 rising effect Effects 0.000 claims abstract description 28
- 230000002093 peripheral effect Effects 0.000 claims description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000463 material Substances 0.000 description 12
- 239000011324 bead Substances 0.000 description 8
- 235000013361 beverage Nutrition 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 229910000838 Al alloy Inorganic materials 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000002648 laminated material Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 238000004826 seaming Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000013405 beer Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
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- 239000007788 liquid Substances 0.000 description 1
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/12—Cans, casks, barrels, or drums
- B65D1/14—Cans, casks, barrels, or drums characterised by shape
- B65D1/16—Cans, casks, barrels, or drums characterised by shape of curved cross-section, e.g. cylindrical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/40—Details of walls
- B65D1/42—Reinforcing or strengthening parts or members
- B65D1/46—Local reinforcements, e.g. adjacent closures
Definitions
- the present invention relates to a metal cup that has a bottom and a body and is open on the top side.
- a bottom drawing process for forming the tapered shape of the body as shown in FIG. 6 is performed.
- air is introduced into the cup body 500 to be processed by an air mechanism 550 to apply a pressure of generally 0.05 to 0.4 MPa.
- a desired shape of the bottom portion 520 is formed in the cup body 500 to be processed in advance.
- 6, 540 is a diameter-reducing die that has a hole portion 541 having a smaller diameter than the outer diameter of the cylindrical portion of the cup body 500 to be processed, and that lowers in the direction of the black arrow in FIG. 6 to perform bottom drawing.
- 570 is a pedestal on which the cup body 500 to be processed is placed, and 580 is a support for pressing the cup body 500 to be processed from above.
- the bottom of sealed cans used for beverage cans and the like is formed in a dome shape or the like in order to increase pressure resistance and avoid deformation during processing as described above.
- the bottom is convex toward the inside (upper side of the cup).
- the present invention is intended to solve the above-mentioned problems, and has a sufficient internal volume and high pressure resistance, so that even if pressure is applied inside during manufacturing, the deformation of the bottom To provide a metal cup that avoids the occurrence of
- a metal cup according to the present invention is a metal cup having a bottom portion and a body portion, and having an opening on the upper surface side,
- the bottom portion is a dome-shaped central panel portion that is convex upwardly of the cup, or a flat central panel portion and an annular portion that is radially outward of the central panel portion and is convex downwardly of the cup.
- a grounded rim and
- the ground rim portion has a ground portion that contacts the horizontal surface when placed on the horizontal surface, and a rising portion that extends upward from the ground portion, The angle of the rising portion with respect to the horizontal surface when the cup is placed on the horizontal surface is 15 to 89°.
- the metal cup also simply referred to as "cup" of the present invention
- the angle of the rising portion with respect to the horizontal plane is 15 to 89°
- high pressure resistance is reliably obtained and internal pressure is applied during manufacturing.
- the deformation of the bottom portion is suppressed even when the bottom portion is closed.
- the pressure resistance increases. If the angle of the rising portion with respect to the horizontal plane is less than 15°, it may not be possible to obtain sufficient pressure resistance to avoid deformation of the bottom portion.
- the angle of the rising portion with respect to the horizontal plane exceeds 89°, the molding load increases when molding the bottom portion.
- the area in the bottom region surrounded by the virtual horizontal line including the highest vertex of the central panel portion, the placement line including the grounding portion, and the outer contour of the cup is A
- P represented by the relational expression (1): (B/A) ⁇ 100 (%) P is By being in the range of 50 to 90%, since the bottom has a dome portion, pressure resistance is obtained, and even if internal pressure is applied during manufacturing, the deformation of the bottom is suppressed, and the upward convexity of the cup. The degree is small, and it is possible to prevent the internal space of the cup from being occupied by the dome portion, thereby ensuring a sufficient internal volume.
- the bottom portion continues radially inwardly of the ground contact rim portion between the center panel portion and the ground contact rim portion, and protrudes upward from the center panel portion.
- the line connecting the outer peripheral surface of 10% height from the bottom and the outer peripheral surface of 90% height is 2° to 15°, preferably 3° to 10°. is suppressed, the shape of the cup is easy to stack and easy to hold for the user. Cups with a body taper angle of more than 15° have a large distance from adjacent cups when arranged in an upright position, resulting in poor storage efficiency. Cups with a body taper angle of less than 2° are stacked. When separating the cup, the difficulty of separation increases due to occurrence of jamming or the like.
- FIG. 4 is an end view showing the bottom shape of the cup according to the first embodiment of the present invention;
- FIG. 11 is an end view showing the bottom shape of the cup according to the second embodiment of the present invention;
- FIG. 11 is an end view showing the shape of the bottom portion of a modified example of the cup according to the second embodiment of the present invention;
- the cup according to the first embodiment of the present invention has a bottom portion 120 and a body portion 110, as shown in FIG.
- a cup 100 having a shape substitutable for a cup.
- a body portion 110 of the cup 100 includes a tapered portion 111 having an inverted truncated cone shape (tapered shape) that widens outward toward the upper side (upper opening 101 side), and an upper side portion 113 continuing from the tapered portion 111 to the upper opening 101. and a lower side portion 114 leading from the tapered portion 111 to the bottom portion 120 .
- the tapered portion 111 of the trunk portion 110 has, for example, a linear and uniform tapered shape in a cross-sectional view, and the angle ⁇ thereof is 5°.
- the tapered portion 111 of the cup 100 has a height of 10% from the horizontal surface (mounting surface F) when the cup 100 is placed on a horizontal surface with the bottom portion 120 facing downward when the total height of the cup is 100%. to 90% of the height, it is formed with a uniform outward spread angle, so when the total height of the cup is 100%, the outer peripheral surface of 10% of the height from the bottom and the height of 90% of the height of the cup.
- the outward spread angle (trunk taper angle) of the line connecting the outer peripheral surfaces is about 5°, which is almost the same as ⁇ .
- the peripheral edge of the upper opening 101 that is, the upper end of the barrel 110 is formed into a shape such as a curled shape in which the sharp edge face does not directly hit the mouth in order to be used as a cup.
- the bottom 120 of the cup 100 has a dome-shaped center that bulges upward (on the side of the upper opening 101, upward in FIG. 2). It has a panel portion 125 and an annular grounding rim portion 127 with a substantially U-shaped cross section that protrudes radially outwardly of the central panel portion 125 downwardly of the cup (downward in FIG. 2).
- the grounding rim portion 127 has a shape that allows the cup 100 to maintain a stable upright state in a state of being grounded on a horizontal surface (mounting surface F).
- the grounding rim portion 127 has a grounding portion 128 that contacts the mounting surface F when placed on the horizontal mounting surface F, and a rising portion 123 that extends upward and radially inward from the grounding portion 128 .
- the ground rim portion 127 is connected to the outer peripheral edge 126 of the central panel portion 125 via the raised portion 123 .
- An outer peripheral end 126 of the central panel portion 125 is a peripheral edge where the diameter of the crown forming the central panel portion 125 is maximum.
- the center panel portion 125 has a spherical crown shape with a single radius of curvature, and the radius of curvature R is 30 to 80 mm.
- the central panel portion 125 is not limited to a spherical crown shape having a single radius of curvature, and may be a dome-shaped portion having a plurality of radiuses of curvature.
- the internal volume of 100 becomes smaller. Also, as the radius of curvature of the central panel portion 125 increases, the area ratio of the empty area in the bottom area (to be described later) decreases.
- the rising portion 123 is a portion from the contact portion 128 with the mounting surface F of the cup 100 to the outer peripheral edge 126 of the central panel portion 125, and the outer peripheral surface is composed of a flat surface, a curved surface, or a combination thereof.
- the inclination or radius of curvature of the rising portion 123 on the side of the central panel portion 125 is greatly different from the radius of curvature of the central panel portion 125 , and the direction of extension abruptly changes from the rising portion 123 to the central panel portion 125 at the connection point.
- the angle (rising angle ⁇ ) of the rising portion 123 with respect to the mounting surface F is 15 to 89°.
- the angle (rising angle ⁇ ) of the rising portion 123 with respect to the mounting surface F is defined by the extension of the arc with the same radius of curvature on the center side of the grounding portion 128 and the outer peripheral end 126 in the longitudinal section passing through the axial center X of the cup 100 . It is defined as the angle with respect to the mounting surface F of a straight line connecting extension lines of circular arcs having the same radius of curvature that continue outward. The larger the rising angle, the higher the pressure resistance of the cup 100 can be obtained.
- the cup 100 is surrounded by an imaginary horizontal line V including the highest vertex of the central panel portion 125, a grounding line L including the grounding portion 128, and the outermost contour of the cup 100 in a longitudinal section passing through the axial center X.
- A is the area of the bottom area where the bottom area is formed (dotted area indicated by A in FIG. 2), and an empty area (indicated by B in FIG.
- the bottom area and the empty area in the longitudinal section passing through the axial center X are the areas when the longitudinal sections cut along an arbitrary vertical plane are maximized.
- the ratio of the area of the empty area to the bottom area is excessively large, the extent of the upward protrusion of the cup is large, and the internal space of the cup 100 is occupied by the dome portion, ensuring a sufficient internal volume of the cup 100. I can't.
- the ratio of the area of the empty region to the bottom region is too small, the cup 100 cannot obtain sufficient pressure resistance, and the bottom 120 may deform when internal pressure is applied during manufacturing.
- the distance (bottom sink: BS) from the ground portion 128, which is the lowest end of the ground rim portion 127, to the topmost portion of the central panel portion 125 is 1 to 20 mm. If the bottom sink (BS) is too small, the pressure resistance of the cup 100 cannot be obtained, and deformation may occur when the internal pressure increases. may protrude and impair the self-sustainability of the entire grounding rim portion 127 of the cup 100 . On the other hand, if the bottom sink (BS) is too large, there is a risk that the internal volume of the cup will decrease and the amount of metal material for forming the cup will increase.
- an aluminum alloy plate having a thickness of 0.20 mm to 0.35 mm laminated with a PET film having a thickness of about 0.01 mm on both sides is used, like a well-known aluminum alloy two-piece beverage can.
- a plate material is used. By using such a plate material, when it is molded into a cup, the plate thickness of the material is almost maintained.
- the plate thickness is 0.20 mm to 0.35 mm.
- the thickness of the body portion 110 in the range of height is 0.10 to 0.22 mm.
- a protrusion protrudes from the upper end of the lower cup 100 on the upper end side of the upper cup 100, and the protrusion height of the protrusion depends on the height of the upper side portion 113, the height of the lower side portion 114, the shape of the bottom portion 120, and the like. Determined.
- the height of the protrusion is, for example, 8.0 mm, and the stack ratio, which is the ratio of the height of the protrusion to the height H of the cup 100, is 7.1%.
- the upper side portion 113 and the lower side portion 114 may be formed so as to expand outward at an angle different from that of the tapered portion 111, or only one of them may be provided, or both of them may be omitted. Further, upper side portion 113 and lower side portion 114 may be formed to narrow inwardly.
- the upper side 113 and the lower side 114 do not exist, or if they are very small and have a shape that allows close contact between the outer surface of the bottom 120 of the upper cup 100 and the inner surface of the bottom 120 of the lower cup 100 when stacked,
- a bead which is an independent contact portion that protrudes to the inner surface side of the barrel portion 110 and contacts the outer surface of the cups stacked above
- the outer surface of the barrel portion 110 of the upper cup 100 and the barrel portion of the lower cup 100 are separated. It may be prevented that the inner surface of 110 is in close surface contact.
- the shape, direction, number and location of the beads may be arbitrary, and the beads may protrude inwardly or outwardly, or the inner and outer surfaces may be mixed.
- it may be a protruding portion that protrudes from the tapered portion 111 in a point or a plane instead of a bead shape.
- the cup 100 may be used as a can with a lid attached.
- the lid member may be any type such as a stay-on tab lid made of metal, a laminated sheet, a screw lid, or the like.
- the lid member When the lid member is used as a stay-on tab lid and is seamed to the upper end of the barrel, the upper end of the barrel of the cup may be trimmed for seaming and then flanged to form a planar portion.
- the cover member is adhered to the upper end of the barrel by heat or the like as a laminated sheet, the upper end of the barrel of the cup may have a shape having a planar portion in order to secure the adhesion area.
- Sheets made of laminates include, for example, aluminum foil, paper, resin films, and laminated materials obtained by laminating two or more of these, and a heat adhesive layer (heat seal layer) may be further laminated.
- a heat adhesive layer heat seal layer
- a layer made of an adhesive such as a known sealant film, a lacquer-type adhesive, an easy-peel adhesive, or a hot-melt adhesive can be used.
- a protrusion such as the upper side portion 113 of the upper end of the barrel of the cup may have threads.
- a spout-equipped lid member having a separate thread may be wound around the upper end of the body of the cup.
- the cup according to the first embodiment of the present invention has been described in detail, but the first embodiment of the present invention is not limited to the above-described embodiment.
- the cup of the present invention is not limited to a cup in which the tapered portion of the body is formed in a shape that spreads outward at an angle of 2 ° to 15 ° at any point, and locally Similar to the upper side and lower side of this embodiment, the cup has a part outside the range of 2 ° to 15 °, and the outward spread of the body is gradually
- cups having barrels with a combination of straight flares, curved flares, shoulders, etc. such as cups with varying curves and cups with multiple steps in the barrel.
- the cup according to the second embodiment of the present invention has a bottom portion 220 and a body portion 210, as shown in FIG.
- a cup 200 having a shape substitutable for a cup.
- a body portion 210 of the cup 200 includes a tapered portion 211 having an inverted truncated cone shape (tapered shape) that widens outward toward the upper side (upper opening 201 side), and an upper side portion 213 continuing from the tapered portion 211 to the upper opening 201. and a lower side portion 214 leading from the tapered portion 211 to the bottom portion 220 .
- the tapered portion 211 of the trunk portion 210 has, for example, a linear and uniform tapered shape in a cross-sectional view, and the angle ⁇ thereof is 5°.
- the tapered portion 211 of the cup 200 has a height of 10% from the horizontal surface (mounting surface F) when the cup 200 is placed on a horizontal surface with the bottom portion 220 facing downward when the total height of the cup is 100%. to 90% of the height, it is formed with a uniform outward spread angle, so when the total height of the cup is 100%, the outer peripheral surface of 10% of the height from the bottom and the height of 90% of the height of the cup.
- the outward spread angle (trunk taper angle) of the line connecting the outer peripheral surfaces is about 5°, which is almost the same as ⁇ .
- the peripheral edge of the upper opening 201 that is, the upper end of the barrel 210 is formed into a shape such as a curled shape in which the sharp edge face does not directly hit the mouth in order to be used as a cup.
- the bottom portion 220 of the cup 200 comprises a flat circular central panel portion 225 and a cup lower (mounting) portion radially outward of the central panel portion 225, as shown in FIG. It has an annular grounding rim portion 227 with a substantially U-shaped cross section that bulges downward in FIG. 4 .
- the grounding rim portion 227 has a shape that allows the cup 200 to maintain a stable upright state when the cup 200 is grounded on the mounting surface F.
- the grounding rim portion 227 has a grounding portion 228 that contacts the mounting surface F when placed on the mounting surface F, which is a horizontal surface, and a rising portion 223 that extends upward and radially inward from the grounding portion 228 .
- the ground rim portion 227 is connected to the outer peripheral edge 226 of the central panel portion 225 via the raised portion 223 .
- An outer peripheral edge 226 of the central panel portion 225 is the edge of a plane forming the central panel portion 225 .
- the rising portion 223 is a portion from a contacting portion 228 with the mounting surface F of the cup 200 to an outer peripheral end 226 of the central panel portion 225, and the outer peripheral surface is composed of a flat surface, a curved surface, or a combination thereof. Since the inclination or radius of curvature of the rising portion 223 on the central panel portion 225 side differs greatly from the horizontal plane, the extending direction of the rising portion 223 to the central panel portion 225 suddenly changes at the connection point.
- the angle (rising angle ⁇ ) of the rising portion 223 with respect to the mounting surface F is set to 15 to 89°, and is 30° in this embodiment.
- the angle (rising angle ⁇ ) of the rising portion 223 with respect to the mounting surface F is defined by the extension of the arc with the same radius of curvature on the center side of the grounding portion 228 and the outer peripheral end 226 in the longitudinal section passing through the axial center X of the cup 200 . It is defined as the angle with respect to the mounting surface F of a straight line connecting extension lines of circular arcs having the same radius of curvature that continue outward.
- the ratio of the panel diameter to the ground diameter is excessively large, there is a possibility that the forming load such as metal cracks at the bottom portion 220 will increase.
- the cup 200 may not have sufficient pressure resistance, and the bottom 220 may deform when internal pressure is applied during manufacture.
- the distance (bottom sink: BS) from the ground portion 228, which is the lowest end of the ground rim portion 227, to the central panel portion 225 is 1.5 to 5.0 mm, and is 2.5 mm in this embodiment. If the bottom sink (BS) is too small, the pressure resistance of the cup 200 cannot be obtained, and deformation may occur when the internal pressure rises. may protrude and impair the self-sustainability of the entire grounding rim portion 227 of the cup 200 . On the other hand, if the bottom sink (BS) is too large, there is a risk that the internal volume of the cup will decrease and the amount of metal material for forming the cup will increase.
- an aluminum alloy plate having a thickness of 0.20 mm to 0.35 mm laminated with a PET film having a thickness of about 0.01 mm on both sides is used, like a well-known aluminum alloy two-piece beverage can.
- a plate material is used. By using such a plate material, when it is molded into a cup, the plate thickness of the material is almost maintained.
- the plate thickness is 0.20 mm to 0.35 mm.
- the thickness of the trunk portion 210 in the range of height is 0.10 to 0.22 mm.
- the bottom shape of the present invention in which Q represented by the above relational expression (2) is in the range of 50 to 90%. A higher pressure resistance can be obtained than a container having a shape in which Q expressed by the relational expression (2) deviates from the range of 50 to 90%.
- a protrusion protrudes from the upper end of the lower cup 200 on the upper end side of the upper cup 200, and the protrusion height of the protrusion depends on the height of the upper side portion 213, the height of the lower side portion 214, the shape of the bottom portion 220, and the like. Determined.
- the height of the protrusion is, for example, 8.0 mm, and the stack ratio, which is the ratio of the height of the protrusion to the height H of the cup 200, is 7.1%.
- the upper side portion 213 and the lower side portion 214 may be formed so as to spread outward at an angle different from that of the tapered portion 211, or only one of them may be provided, or both of them may be omitted. Further, the upper side portion 213 and the lower side portion 214 may be formed to narrow inwardly.
- the upper side portion 213 and the lower side portion 214 do not exist, or if they are very small and have a shape that allows close contact between the outer surface of the bottom portion 220 of the upper cup 200 and the inner surface of the bottom portion 220 of the lower cup 200 when stacked,
- a bead which is an independent contact portion that protrudes on the inner surface side of the barrel portion 210 and contacts the outer surface of the cups stacked above
- the outer surface of the upper cup 200 and the lower cup 200 are separated from each other. It may also prevent intimate surface contact with the inner surface of 210 .
- the shape, direction, number and location of the beads may be arbitrary, and the beads may protrude inwardly or outwardly, or the inner and outer surfaces may be mixed.
- it may be a protruding portion that protrudes from the tapered portion 211 in a point or a plane instead of a bead shape.
- the cup 200 may be used as a can with a lid attached.
- the lid member may be any type such as a stay-on tab lid made of metal, a laminated sheet, a screw lid, or the like.
- the lid member When the lid member is used as a stay-on tab lid and is seamed to the upper end of the barrel, the upper end of the barrel of the cup may be trimmed for seaming and then flanged to form a planar portion.
- the cover member is adhered to the upper end of the barrel by heat or the like as a laminated sheet, the upper end of the barrel of the cup may have a shape having a planar portion in order to secure the adhesion area.
- Sheets made of laminates include, for example, aluminum foil, paper, resin films, and laminated materials obtained by laminating two or more of these, and a heat adhesive layer (heat seal layer) may be further laminated.
- a heat adhesive layer heat seal layer
- a layer made of an adhesive such as a known sealant film, a lacquer-type adhesive, an easy-peel adhesive, or a hot-melt adhesive can be used.
- the lid member When the lid member is screw-fixed to the upper end of the barrel, the upper end of the barrel of the cup may have a thread on the upper side portion 213 or the like.
- a spout-equipped lid member having a separate thread may be wound around the upper end of the body of the cup.
- the cup according to the second embodiment of the present invention has been described in detail, but the second embodiment of the present invention is not limited to the above-described embodiment.
- the cup of the present invention is not limited to a cup in which the tapered portion of the body is formed in a shape that spreads outward at an angle of 2 ° to 15 ° at any point, and locally Similar to the upper side and lower side of this embodiment, the cup has a part outside the range of 2 ° to 15 °, and the outward spread of the body is gradually
- cups having barrels with a combination of straight flares, curved flares, shoulders, etc. such as cups with varying curves and cups with multiple steps in the barrel.
- the bottom of the cup includes a flat circular central panel portion 325 and a radially outer side of the cup below the central panel portion 325 (on the mounting surface F side, below in FIG. 5). ), an annular grounding rim portion 327 having a substantially U-shaped cross section that bulges out to be convex, and a central panel portion 325 and a grounding rim portion 327 that are continuous to the inside of the grounding rim portion 327 between the center panel portion 325 and the grounding rim portion 327.
- the bottom portion 320 has an annular concave portion 329 that is continuous with the outside of the portion 325 and has a substantially inverted U-shaped cross section that protrudes upward (upward in FIG.
- the Q represented by the above relational expression (2) is in the range of 50 to 90%, so that even if the central panel portion 325 is flat, the pressure resistance can be reduced. deformation of the bottom is suppressed even when internal pressure is applied during manufacture, and the inner space of the cup 300 is occupied by the dome portion because the central panel portion 325 does not have a dome portion. It is possible to prevent this and secure a sufficient internal volume.
- the annular recess 329 and the central panel portion 325 are continuous through an arcuate corner portion 322 that is convex downwardly of the cup, and the flat surfaces of the corner portion 322 and the central panel portion 325
- the starting point of the arc of the corner portion 322 which is the connection position with the center panel portion 325 , is the outer peripheral edge 326 of the central panel portion 325 .
- the grounding diameter of the grounding rim portion 327 refers to the diameter of the circle of the portion that touches the ground when the cup 300 is placed on a horizontal surface
- the panel diameter of the central panel portion 325 refers to the axis of the central panel portion 325.
- the curvature radius R of the corner portion 322 is set to 1.5 to 3.5 mm.
- the distance (bottom countersink: BCS) from the bottommost portion (grounding surface) of the grounding rim portion 327 to the topmost portion of the annular concave portion 329 is set to 4.0 to 7.0.
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Table Devices Or Equipment (AREA)
- Forging (AREA)
Abstract
The present invention addresses the problem of providing a metal cup in which sufficient internal volume is maintained and which has high pressure resistance such that deformation of a bottom part is avoided even when pressure is applied internally during production. A metal cup (100) according to the present invention comprises a bottom section (120) and a trunk section (110) and has an upper surface side that is opened. The metal cup (100) is characterized in that: the bottom section has a dome-shaped central panel part (125) that protrudes toward the upper part of the cup or a flat central panel part and a ring-shaped grounding rim part (127) that protrudes toward the cup lower part further to the radially outer side than the central panel part; the grounding rim part has a grounding part (128) contacting a horizontal surface when placed on the horizontal surface, and a rising part (123) extending above the grounding part; and when the cup is placed on a horizontal surface, the angle of the rising part in relation to the horizontal surface is 15-89º.
Description
本発明は、底部と胴部を有し、上面側が開口した金属製カップに関する。
The present invention relates to a metal cup that has a bottom and a body and is open on the top side.
近年、資源の節約、廃棄物の削減等のため、紙、プラスチック等の容器に代替可能で、軽量、安価でかつリサイクルが容易な容器が求められている。
食器として、あるいは、飲料・食品等を充填する容器として使用する、上面側が開口した金属製カップは周知であり(特許文献1等参照。)、これを応用することが考えられる。 In recent years, in order to conserve resources and reduce waste, there has been a demand for lightweight, inexpensive, and easily recyclable containers that can be substituted for containers made of paper, plastic, or the like.
BACKGROUND ART A metal cup with an open upper surface, which is used as tableware or as a container for filling beverages, foods, etc., is well known (see Patent Document 1, etc.), and its application is conceivable.
食器として、あるいは、飲料・食品等を充填する容器として使用する、上面側が開口した金属製カップは周知であり(特許文献1等参照。)、これを応用することが考えられる。 In recent years, in order to conserve resources and reduce waste, there has been a demand for lightweight, inexpensive, and easily recyclable containers that can be substituted for containers made of paper, plastic, or the like.
BACKGROUND ART A metal cup with an open upper surface, which is used as tableware or as a container for filling beverages, foods, etc., is well known (see Patent Document 1, etc.), and its application is conceivable.
公知の上面側が開口したカップ状の容器として、食器に使用されるような、洗浄して何度も利用する金属製カップは周知であるが、長期間の利用を考慮して耐久性を高める必要があることから、強度を高めるためにある程度の板厚が必要で、材料コスト、成形コストが大きくなり、重量も重くなることから、紙、プラスチック等の容器の代替とするには問題が多かった。
近年、金属缶容器のリサイクル環境も整っていることから、特許文献1のような薄い材料の金属カップを用いることで、材料コスト、成形コストを低減し、重量も軽くしつつ、食器として1度のみの利用でも資源の節約、廃棄物の削減を行える可能性はある。
しかしながら、上面側が開口した金属製カップそのものを空のままで保管、輸送し、使用者が開口したままで使用を行うには、形状、構造が適していないという問題があった。
また、プラスチックによる海洋汚染が進行している等の環境汚染を防止する世界的な意識の高まりから、リサイクルに向け回収され易い材料で作られたカップが求められている。 As a well-known cup-shaped container with an open top side, a metal cup that is used for tableware and is washed and reused many times is well known, but it is necessary to improve durability in consideration of long-term use. Therefore, a certain thickness is required to increase the strength, which increases the material cost and molding cost, and the weight is also heavy. .
In recent years, the recycling environment for metal can containers has also been established, so by using a metal cup made of a thin material such as that of Patent Document 1, it is possible to reduce the material cost and molding cost, reduce the weight, and use it as a tableware once. It is possible to save resources and reduce waste even by using only one.
However, there is a problem that the shape and structure are not suitable for storing and transporting empty metal cups that are open on the top side, and for users to use them with the cups open.
In addition, due to the increasing worldwide awareness of the need to prevent environmental pollution, such as the increasing marine pollution caused by plastics, there is a demand for cups made of materials that can be easily collected for recycling.
近年、金属缶容器のリサイクル環境も整っていることから、特許文献1のような薄い材料の金属カップを用いることで、材料コスト、成形コストを低減し、重量も軽くしつつ、食器として1度のみの利用でも資源の節約、廃棄物の削減を行える可能性はある。
しかしながら、上面側が開口した金属製カップそのものを空のままで保管、輸送し、使用者が開口したままで使用を行うには、形状、構造が適していないという問題があった。
また、プラスチックによる海洋汚染が進行している等の環境汚染を防止する世界的な意識の高まりから、リサイクルに向け回収され易い材料で作られたカップが求められている。 As a well-known cup-shaped container with an open top side, a metal cup that is used for tableware and is washed and reused many times is well known, but it is necessary to improve durability in consideration of long-term use. Therefore, a certain thickness is required to increase the strength, which increases the material cost and molding cost, and the weight is also heavy. .
In recent years, the recycling environment for metal can containers has also been established, so by using a metal cup made of a thin material such as that of Patent Document 1, it is possible to reduce the material cost and molding cost, reduce the weight, and use it as a tableware once. It is possible to save resources and reduce waste even by using only one.
However, there is a problem that the shape and structure are not suitable for storing and transporting empty metal cups that are open on the top side, and for users to use them with the cups open.
In addition, due to the increasing worldwide awareness of the need to prevent environmental pollution, such as the increasing marine pollution caused by plastics, there is a demand for cups made of materials that can be easily collected for recycling.
このような上面側が開口した金属製カップがテーパ形状の胴部を有するものである場合は、その製造工程において、図6に示されるような胴部のテーパ形状を形成するための底絞り成形加工などが行われ、この底絞り成形加工に際して被加工カップ体500内部にエアー機構550によってエアーを導入して一般的に0.05~0.4MPaの圧力を付与する。被加工カップ体500には予め所望の形状の底部520が成形されているが、エアーの導入を行うと付与された圧力によって被加工カップ体500の底部520が変形してしまうことがある、という問題がある。なお、図6において、540は、被加工カップ体500の円筒部分の外径よりも小径の孔部541を有し、図6の黒塗り矢印方向に降下して底絞りを行う縮径ダイであり、570は被加工カップ体500を載置する台座であり、580は被加工カップ体500を上方から押さえる支持具である。
In the case where such a metal cup having an open top surface has a tapered body, in the manufacturing process, a bottom drawing process for forming the tapered shape of the body as shown in FIG. 6 is performed. In this bottom drawing process, air is introduced into the cup body 500 to be processed by an air mechanism 550 to apply a pressure of generally 0.05 to 0.4 MPa. A desired shape of the bottom portion 520 is formed in the cup body 500 to be processed in advance. There's a problem. 6, 540 is a diameter-reducing die that has a hole portion 541 having a smaller diameter than the outer diameter of the cylindrical portion of the cup body 500 to be processed, and that lowers in the direction of the black arrow in FIG. 6 to perform bottom drawing. 570 is a pedestal on which the cup body 500 to be processed is placed, and 580 is a support for pressing the cup body 500 to be processed from above.
一方、カップ状の容器ではなく飲料缶等で採用されている封入缶の底部は、耐圧性を高めて上記のような加工時の変形を回避するためなどにより底部がドーム状等に成形されているが、ドーム状の底部を有する容器は、底部が内部側(カップ上方)に凸となる形状であるため、容器内部の容積が減ることとなり十分な内容積を確保することが困難である、という問題がある。カップ状の容器には、例えばビールを注いだ際に消費者は泡の量も重要視し注ぐ際はこぼれないように注意するため、液体部以外に泡部の容積をも十分に確保することが要求されることなどから、十分な内容積が必要とされる。ドーム部分による容積減を容器の高さを高くすることで補うことも考えられるが、その際は、使用する金属重量の増加によるコスト高や、重心位置が高くなることによって自立安定性が低く倒れ易くなるなどの各種不具合が懸念される。
On the other hand, the bottom of sealed cans used for beverage cans and the like, instead of cup-shaped containers, is formed in a dome shape or the like in order to increase pressure resistance and avoid deformation during processing as described above. However, in a container with a dome-shaped bottom, the bottom is convex toward the inside (upper side of the cup). There is a problem. For example, when pouring beer into a cup-shaped container, consumers attach importance to the amount of foam and are careful not to spill it when pouring, so be sure to secure a sufficient volume of the foam part in addition to the liquid part. is required, etc., a sufficient internal volume is required. It is conceivable to compensate for the volume reduction due to the dome part by increasing the height of the container, but in that case, the cost will increase due to the increase in the weight of the metal used, and the position of the center of gravity will become higher, resulting in low self-standing stability and falling over. There are concerns about various problems such as becoming easier.
本発明は、前述のような課題を解決するものであり、十分な内容積が確保され、かつ、高い耐圧性を有して製造時に内部に圧力が付与された場合であっても底部の変形が生じることが回避される金属製カップを提供することを目的とする。
The present invention is intended to solve the above-mentioned problems, and has a sufficient internal volume and high pressure resistance, so that even if pressure is applied inside during manufacturing, the deformation of the bottom To provide a metal cup that avoids the occurrence of
本発明に係る金属製カップは、底部と胴部とを有し、上面側が開口する金属製のカップであって、
前記底部が、前記カップ上方に凸となっているドーム状の中央パネル部、または、平坦な中央パネル部と、当該中央パネル部よりも径方向外側において前記カップ下方に凸となっている環状の接地リム部とを有し、
前記接地リム部は、水平面に載置した際に当該水平面と接する接地部と、前記接地部の上方に延びる立ち上がり部とを有し、
前記カップを水平面に載置した際の、前記立ち上がり部の前記水平面に対する角度が15~89°であることを特徴とする。 A metal cup according to the present invention is a metal cup having a bottom portion and a body portion, and having an opening on the upper surface side,
The bottom portion is a dome-shaped central panel portion that is convex upwardly of the cup, or a flat central panel portion and an annular portion that is radially outward of the central panel portion and is convex downwardly of the cup. a grounded rim, and
The ground rim portion has a ground portion that contacts the horizontal surface when placed on the horizontal surface, and a rising portion that extends upward from the ground portion,
The angle of the rising portion with respect to the horizontal surface when the cup is placed on the horizontal surface is 15 to 89°.
前記底部が、前記カップ上方に凸となっているドーム状の中央パネル部、または、平坦な中央パネル部と、当該中央パネル部よりも径方向外側において前記カップ下方に凸となっている環状の接地リム部とを有し、
前記接地リム部は、水平面に載置した際に当該水平面と接する接地部と、前記接地部の上方に延びる立ち上がり部とを有し、
前記カップを水平面に載置した際の、前記立ち上がり部の前記水平面に対する角度が15~89°であることを特徴とする。 A metal cup according to the present invention is a metal cup having a bottom portion and a body portion, and having an opening on the upper surface side,
The bottom portion is a dome-shaped central panel portion that is convex upwardly of the cup, or a flat central panel portion and an annular portion that is radially outward of the central panel portion and is convex downwardly of the cup. a grounded rim, and
The ground rim portion has a ground portion that contacts the horizontal surface when placed on the horizontal surface, and a rising portion that extends upward from the ground portion,
The angle of the rising portion with respect to the horizontal surface when the cup is placed on the horizontal surface is 15 to 89°.
本発明の金属製カップ(単に「カップ」ともいう。)によれば、立ち上がり部の水平面に対する角度が15~89°であることによって、確実に高い耐圧性が得られて製造時に内圧が付与された場合であっても底部の変形が抑制される。
立ち上がり部の水平面に対する角度は大きくなる(立つ)に従って耐圧性が高くなる。立ち上がり部の水平面に対する角度が15°未満である場合には、底部の変形を回避するのに十分な耐圧性が得られないおそれがある。一方、立ち上がり部の水平面に対する角度が89°を超える場合には、底部の成形に際して成形負荷が大きくなる。 According to the metal cup (also simply referred to as "cup") of the present invention, since the angle of the rising portion with respect to the horizontal plane is 15 to 89°, high pressure resistance is reliably obtained and internal pressure is applied during manufacturing. The deformation of the bottom portion is suppressed even when the bottom portion is closed.
As the angle of the rising portion with respect to the horizontal plane increases (stands up), the pressure resistance increases. If the angle of the rising portion with respect to the horizontal plane is less than 15°, it may not be possible to obtain sufficient pressure resistance to avoid deformation of the bottom portion. On the other hand, if the angle of the rising portion with respect to the horizontal plane exceeds 89°, the molding load increases when molding the bottom portion.
立ち上がり部の水平面に対する角度は大きくなる(立つ)に従って耐圧性が高くなる。立ち上がり部の水平面に対する角度が15°未満である場合には、底部の変形を回避するのに十分な耐圧性が得られないおそれがある。一方、立ち上がり部の水平面に対する角度が89°を超える場合には、底部の成形に際して成形負荷が大きくなる。 According to the metal cup (also simply referred to as "cup") of the present invention, since the angle of the rising portion with respect to the horizontal plane is 15 to 89°, high pressure resistance is reliably obtained and internal pressure is applied during manufacturing. The deformation of the bottom portion is suppressed even when the bottom portion is closed.
As the angle of the rising portion with respect to the horizontal plane increases (stands up), the pressure resistance increases. If the angle of the rising portion with respect to the horizontal plane is less than 15°, it may not be possible to obtain sufficient pressure resistance to avoid deformation of the bottom portion. On the other hand, if the angle of the rising portion with respect to the horizontal plane exceeds 89°, the molding load increases when molding the bottom portion.
本請求項2に係る金属製カップによれば、中央パネル部の最頂点を含む仮想の水平線と接地部を含む載置線とカップの外輪郭とに囲まれた底部領域内の面積をA、底部における接地部間の輪郭と載置線とに囲まれた空領域の面積をBとしたとき、関係式(1):(B/A)×100(%)=Pで表されるPが50~90%の範囲にあることによって、底部にドーム部分を有するので耐圧性が得られて製造時に内圧が付与された場合であっても底部の変形が抑制されながら、カップ上方への凸の程度が小さくカップの内部空間がドーム部分に占有されることが抑止されて十分な内容積を確保することができる。
According to the metal cup according to claim 2, the area in the bottom region surrounded by the virtual horizontal line including the highest vertex of the central panel portion, the placement line including the grounding portion, and the outer contour of the cup is A, When the area of the empty area surrounded by the outline between the grounding portions and the mounting line on the bottom is B, P represented by the relational expression (1): (B/A) × 100 (%) = P is By being in the range of 50 to 90%, since the bottom has a dome portion, pressure resistance is obtained, and even if internal pressure is applied during manufacturing, the deformation of the bottom is suppressed, and the upward convexity of the cup. The degree is small, and it is possible to prevent the internal space of the cup from being occupied by the dome portion, thereby ensuring a sufficient internal volume.
本請求項3に係る金属製カップによれば、接地部の内径である接地径をC、中央パネル部のパネル径をDとしたとき、関係式(2):(D/C)×100(%)=Qで表されるQが50~90%の範囲にあることによって、平坦な中央パネル部を有していても耐圧性が得られ、製造時に内圧が付与された場合であっても底部の変形が抑制され、かつ、中央パネル部がドーム部分を有さないのでカップの内部空間がドーム部分に占有されることが防止されて十分な内容積を確保することができる。
According to the metal cup according to claim 3, when the ground diameter, which is the inner diameter of the ground contact portion, is C, and the panel diameter of the central panel portion is D, the relational expression (2): (D / C) × 100 ( %) = Q When Q is in the range of 50 to 90%, pressure resistance is obtained even with a flat central panel portion, and even when internal pressure is applied during manufacturing Deformation of the bottom portion is suppressed, and since the central panel portion does not have a dome portion, the internal space of the cup is prevented from being occupied by the dome portion, and a sufficient internal volume can be secured.
本請求項4に係る金属製カップによれば、底部が、中央パネル部と接地リム部との間に、接地リム部の径方向内側に連続し、中央パネル部よりもカップ上方に凸となっている環状凹部を有することによって、より高い耐圧性が得られて製造時に内圧が付与された場合であっても底部の変形が確実に抑制される。
According to the metal cup according to claim 4, the bottom portion continues radially inwardly of the ground contact rim portion between the center panel portion and the ground contact rim portion, and protrudes upward from the center panel portion. By having the annular concave portion, a higher pressure resistance can be obtained, and deformation of the bottom portion can be reliably suppressed even when internal pressure is applied during manufacturing.
本請求項5に係る金属製カップによれば、胴部をカップの全高を100%とした場合の、最下部から10%の高さの外周面と90%の高さの外周面を結ぶ線の外方への広がり角度(胴部テーパ角)が2°~15°、好ましくは3°~10°であることにより、高い強度を有し、飲料等を収容し重心が上がった際の転倒が抑制されつつ、重ね合わせやすく使用者が持ちやすい形状のカップとなる。胴部テーパ角が15°を超えるカップは、正立状態で並べた際に隣のカップとの距離が大きくなるため保管効率が悪くなり、胴部テーパ角が2°より小さいカップは、重ねたカップを分離する際、嵌まり込み等の発生のため分離の困難性が高まる。
また、飲料・食料等の充填設備、蓋の取り付け設備等のカップの輸送、移送の際に、カップを積み重ねた状態で輸送、移送を行うことが可能となり、飲料・食料等を充填し封緘して缶の製造する場合等の効率を向上することができる。 According to the metal cup according to claim 5, when the body is 100% of the total height of the cup, the line connecting the outer peripheral surface of 10% height from the bottom and the outer peripheral surface of 90% height The outward spread angle (trunk taper angle) is 2° to 15°, preferably 3° to 10°. is suppressed, the shape of the cup is easy to stack and easy to hold for the user. Cups with a body taper angle of more than 15° have a large distance from adjacent cups when arranged in an upright position, resulting in poor storage efficiency. Cups with a body taper angle of less than 2° are stacked. When separating the cup, the difficulty of separation increases due to occurrence of jamming or the like.
In addition, when transporting and transferring cups such as filling equipment for beverages and foods and equipment for attaching lids, it is possible to transport and transfer cups in a stacked state, filling beverages and foods and sealing Efficiency can be improved, for example, in the case of manufacturing cans.
また、飲料・食料等の充填設備、蓋の取り付け設備等のカップの輸送、移送の際に、カップを積み重ねた状態で輸送、移送を行うことが可能となり、飲料・食料等を充填し封緘して缶の製造する場合等の効率を向上することができる。 According to the metal cup according to claim 5, when the body is 100% of the total height of the cup, the line connecting the outer peripheral surface of 10% height from the bottom and the outer peripheral surface of 90% height The outward spread angle (trunk taper angle) is 2° to 15°, preferably 3° to 10°. is suppressed, the shape of the cup is easy to stack and easy to hold for the user. Cups with a body taper angle of more than 15° have a large distance from adjacent cups when arranged in an upright position, resulting in poor storage efficiency. Cups with a body taper angle of less than 2° are stacked. When separating the cup, the difficulty of separation increases due to occurrence of jamming or the like.
In addition, when transporting and transferring cups such as filling equipment for beverages and foods and equipment for attaching lids, it is possible to transport and transfer cups in a stacked state, filling beverages and foods and sealing Efficiency can be improved, for example, in the case of manufacturing cans.
〔第1の実施形態〕
本発明の第1の実施形態に係るカップは、図1に示すように、底部120と胴部110を有し、金属製で、上面側が開口した上部開口101を有する、周知の紙コップ、プラスチックコップに代替可能な形状を有するカップ100である。
カップ100の胴部110は、上方(上部開口101側)に向かうに従って外方に広がる逆円錐台形状(テーパ形状)のテーパ部111と、テーパ部111から上部開口101まで連続する上方側部113と、テーパ部111から底部120に繋がる下方側部114とを有している。胴部110のテーパ部111は、例えば、断面視で直線状の一様なテーパ形状であり、その角度θは5°である。
また、上方側部113及び下方側部114は、外方に広がっておらず、略円筒状を有する。
カップ100のテーパ部111は、カップの全高を100%としたときの、カップ100を底部120が下方になる姿勢で水平面に載置した場合の水平面(載置面F)から10%の高さから90%の高さまで、均一の外方への広がり角度で形成されているので、カップの全高を100%とした場合の最下部から10%の高さの外周面と90%の高さの外周面を結ぶ線の外方への広がり角度(胴部テーパ角)はθとほぼ同じ約5°である。
本実施形態では、上部開口101の周縁部すなわち胴部110の上端部は、コップとして使用するために鋭い端面が直接口に当たらない形状、例えばカール形状に成形されている。 [First embodiment]
The cup according to the first embodiment of the present invention has abottom portion 120 and a body portion 110, as shown in FIG. A cup 100 having a shape substitutable for a cup.
Abody portion 110 of the cup 100 includes a tapered portion 111 having an inverted truncated cone shape (tapered shape) that widens outward toward the upper side (upper opening 101 side), and an upper side portion 113 continuing from the tapered portion 111 to the upper opening 101. and a lower side portion 114 leading from the tapered portion 111 to the bottom portion 120 . The tapered portion 111 of the trunk portion 110 has, for example, a linear and uniform tapered shape in a cross-sectional view, and the angle θ thereof is 5°.
Also, theupper side portion 113 and the lower side portion 114 do not flare outward and have a substantially cylindrical shape.
Thetapered portion 111 of the cup 100 has a height of 10% from the horizontal surface (mounting surface F) when the cup 100 is placed on a horizontal surface with the bottom portion 120 facing downward when the total height of the cup is 100%. to 90% of the height, it is formed with a uniform outward spread angle, so when the total height of the cup is 100%, the outer peripheral surface of 10% of the height from the bottom and the height of 90% of the height of the cup. The outward spread angle (trunk taper angle) of the line connecting the outer peripheral surfaces is about 5°, which is almost the same as θ.
In this embodiment, the peripheral edge of theupper opening 101, that is, the upper end of the barrel 110 is formed into a shape such as a curled shape in which the sharp edge face does not directly hit the mouth in order to be used as a cup.
本発明の第1の実施形態に係るカップは、図1に示すように、底部120と胴部110を有し、金属製で、上面側が開口した上部開口101を有する、周知の紙コップ、プラスチックコップに代替可能な形状を有するカップ100である。
カップ100の胴部110は、上方(上部開口101側)に向かうに従って外方に広がる逆円錐台形状(テーパ形状)のテーパ部111と、テーパ部111から上部開口101まで連続する上方側部113と、テーパ部111から底部120に繋がる下方側部114とを有している。胴部110のテーパ部111は、例えば、断面視で直線状の一様なテーパ形状であり、その角度θは5°である。
また、上方側部113及び下方側部114は、外方に広がっておらず、略円筒状を有する。
カップ100のテーパ部111は、カップの全高を100%としたときの、カップ100を底部120が下方になる姿勢で水平面に載置した場合の水平面(載置面F)から10%の高さから90%の高さまで、均一の外方への広がり角度で形成されているので、カップの全高を100%とした場合の最下部から10%の高さの外周面と90%の高さの外周面を結ぶ線の外方への広がり角度(胴部テーパ角)はθとほぼ同じ約5°である。
本実施形態では、上部開口101の周縁部すなわち胴部110の上端部は、コップとして使用するために鋭い端面が直接口に当たらない形状、例えばカール形状に成形されている。 [First embodiment]
The cup according to the first embodiment of the present invention has a
A
Also, the
The
In this embodiment, the peripheral edge of the
本発明の第1の実施形態に係るカップ100の底部120は、図2に示されるように、カップ上方(上部開口101側、図2において上方)に凸となるよう膨出するドーム状の中央パネル部125と、この中央パネル部125よりも径方向外側においてカップ下方(図2において下方)に凸となるよう膨出する断面が略U字状の環状の接地リム部127とを有する。接地リム部127は、カップ100が水平面(載置面F)に接地した状態で安定した直立形態が保持される形状とされる。
接地リム部127は、水平面である載置面Fに載置した際に載置面Fと接する接地部128と、接地部128の上方かつ径方向内側に延びる立ち上がり部123とを有しており、接地リム部127は、立ち上がり部123を介して中央パネル部125の外周端126に接続されている。
中央パネル部125の外周端126は、中央パネル部125を構成する球冠の径が最大となる周縁とされる。 As shown in FIG. 2, thebottom 120 of the cup 100 according to the first embodiment of the present invention has a dome-shaped center that bulges upward (on the side of the upper opening 101, upward in FIG. 2). It has a panel portion 125 and an annular grounding rim portion 127 with a substantially U-shaped cross section that protrudes radially outwardly of the central panel portion 125 downwardly of the cup (downward in FIG. 2). The grounding rim portion 127 has a shape that allows the cup 100 to maintain a stable upright state in a state of being grounded on a horizontal surface (mounting surface F).
Thegrounding rim portion 127 has a grounding portion 128 that contacts the mounting surface F when placed on the horizontal mounting surface F, and a rising portion 123 that extends upward and radially inward from the grounding portion 128 . The ground rim portion 127 is connected to the outer peripheral edge 126 of the central panel portion 125 via the raised portion 123 .
An outerperipheral end 126 of the central panel portion 125 is a peripheral edge where the diameter of the crown forming the central panel portion 125 is maximum.
接地リム部127は、水平面である載置面Fに載置した際に載置面Fと接する接地部128と、接地部128の上方かつ径方向内側に延びる立ち上がり部123とを有しており、接地リム部127は、立ち上がり部123を介して中央パネル部125の外周端126に接続されている。
中央パネル部125の外周端126は、中央パネル部125を構成する球冠の径が最大となる周縁とされる。 As shown in FIG. 2, the
The
An outer
中央パネル部125は、単一の曲率半径を有する球冠状のものであり、その曲率半径Rは30~80mmである。なお、中央パネル部125は単一の曲率半径を有する球冠状のものに限定されず、ドーム状であれば複数の曲率半径部分からなるものであってもよい。
中央パネル部125の曲率半径(複数の曲率半径部分を有する場合はその平均)が小さいほど、後述する底部領域における空領域の面積の割合が大きくなり、カップ100の耐圧性が高くなる一方でカップ100の内容積が小さくなる。また、中央パネル部125の曲率半径が大きいほど、後述する底部領域における空領域の面積の割合が小さくなり、カップ100の内容積が大きくなる一方でカップ100の耐圧性が低くなる。 Thecenter panel portion 125 has a spherical crown shape with a single radius of curvature, and the radius of curvature R is 30 to 80 mm. Note that the central panel portion 125 is not limited to a spherical crown shape having a single radius of curvature, and may be a dome-shaped portion having a plurality of radiuses of curvature.
The smaller the curvature radius of the central panel portion 125 (the average of the curvature radius portions if it has a plurality of curvature radius portions), the larger the ratio of the area of the empty region in the bottom region described later, and the higher the pressure resistance of thecup 100. The internal volume of 100 becomes smaller. Also, as the radius of curvature of the central panel portion 125 increases, the area ratio of the empty area in the bottom area (to be described later) decreases.
中央パネル部125の曲率半径(複数の曲率半径部分を有する場合はその平均)が小さいほど、後述する底部領域における空領域の面積の割合が大きくなり、カップ100の耐圧性が高くなる一方でカップ100の内容積が小さくなる。また、中央パネル部125の曲率半径が大きいほど、後述する底部領域における空領域の面積の割合が小さくなり、カップ100の内容積が大きくなる一方でカップ100の耐圧性が低くなる。 The
The smaller the curvature radius of the central panel portion 125 (the average of the curvature radius portions if it has a plurality of curvature radius portions), the larger the ratio of the area of the empty region in the bottom region described later, and the higher the pressure resistance of the
立ち上がり部123は、カップ100の載置面Fとの接地部128から中央パネル部125の外周端126までの部分であり、その外周面は平面、曲面およびこれらの組み合わせから構成されている。立ち上がり部123の中央パネル部125側の傾きあるいは曲率半径は、中央パネル部125の曲率半径とは大きく異なり、立ち上がり部123から中央パネル部125にかけて接続点においてその延伸方向が急に変化する。
立ち上がり部123の載置面Fに対する角度(立ち上がり角度α)は15~89°である。立ち上がり部123の載置面Fに対する角度(立ち上がり角度α)は、カップ100の軸中心Xを通る縦断面において、接地部128の中心側の同曲率半径の円弧の延長線と、外周端126の外方側に連続する同曲率半径の円弧の延長線を結んだ直線の、載置面Fに対する角度とされる。
立ち上がり角度が大きいほどカップ100に高い耐圧性が得られるが、過度に大きい場合は底部120の成形性が低くなるおそれがある。 The risingportion 123 is a portion from the contact portion 128 with the mounting surface F of the cup 100 to the outer peripheral edge 126 of the central panel portion 125, and the outer peripheral surface is composed of a flat surface, a curved surface, or a combination thereof. The inclination or radius of curvature of the rising portion 123 on the side of the central panel portion 125 is greatly different from the radius of curvature of the central panel portion 125 , and the direction of extension abruptly changes from the rising portion 123 to the central panel portion 125 at the connection point.
The angle (rising angle α) of the risingportion 123 with respect to the mounting surface F is 15 to 89°. The angle (rising angle α) of the rising portion 123 with respect to the mounting surface F is defined by the extension of the arc with the same radius of curvature on the center side of the grounding portion 128 and the outer peripheral end 126 in the longitudinal section passing through the axial center X of the cup 100 . It is defined as the angle with respect to the mounting surface F of a straight line connecting extension lines of circular arcs having the same radius of curvature that continue outward.
The larger the rising angle, the higher the pressure resistance of thecup 100 can be obtained.
立ち上がり部123の載置面Fに対する角度(立ち上がり角度α)は15~89°である。立ち上がり部123の載置面Fに対する角度(立ち上がり角度α)は、カップ100の軸中心Xを通る縦断面において、接地部128の中心側の同曲率半径の円弧の延長線と、外周端126の外方側に連続する同曲率半径の円弧の延長線を結んだ直線の、載置面Fに対する角度とされる。
立ち上がり角度が大きいほどカップ100に高い耐圧性が得られるが、過度に大きい場合は底部120の成形性が低くなるおそれがある。 The rising
The angle (rising angle α) of the rising
The larger the rising angle, the higher the pressure resistance of the
カップ100は、軸中心Xを通る縦断面において、中央パネル部125の最頂点を含む仮想の水平線Vと、接地部128を含む載置線Lと、カップ100の最も外側の外輪郭とに囲まれた底部領域の面積をA(図2においてAで示す網点領域)、底部120における接地部128、128間の輪郭と載置線Lとに囲まれた空領域(図2においてBで示す斜線領域)の面積をBとしたとき、関係式(1):(B/A)×100(%)=Pで表されるPが50~90%の範囲とされる。なお、軸中心Xを通る縦断面における底部領域および空領域は、任意の鉛直平面で切断した縦断面が各々最大となるときの領域となる。
底部領域における空領域の面積の割合が過度に大きい場合は、カップ上方への凸の膨出の程度が大きくカップ100の内部空間がドーム部分に占有されてカップ100に十分な内容積を確保することができない。一方、底部領域における空領域の面積の割合が過度に小さい場合は、カップ100に十分な耐圧性が得られず製造時に内圧が付与された際に底部120の変形が生じるおそれがある。 Thecup 100 is surrounded by an imaginary horizontal line V including the highest vertex of the central panel portion 125, a grounding line L including the grounding portion 128, and the outermost contour of the cup 100 in a longitudinal section passing through the axial center X. A is the area of the bottom area where the bottom area is formed (dotted area indicated by A in FIG. 2), and an empty area (indicated by B in FIG. When the area of the shaded area) is B, P represented by the relational expression (1): (B/A)×100(%)=P is set to be in the range of 50 to 90%. The bottom area and the empty area in the longitudinal section passing through the axial center X are the areas when the longitudinal sections cut along an arbitrary vertical plane are maximized.
If the ratio of the area of the empty area to the bottom area is excessively large, the extent of the upward protrusion of the cup is large, and the internal space of thecup 100 is occupied by the dome portion, ensuring a sufficient internal volume of the cup 100. I can't. On the other hand, if the ratio of the area of the empty region to the bottom region is too small, the cup 100 cannot obtain sufficient pressure resistance, and the bottom 120 may deform when internal pressure is applied during manufacturing.
底部領域における空領域の面積の割合が過度に大きい場合は、カップ上方への凸の膨出の程度が大きくカップ100の内部空間がドーム部分に占有されてカップ100に十分な内容積を確保することができない。一方、底部領域における空領域の面積の割合が過度に小さい場合は、カップ100に十分な耐圧性が得られず製造時に内圧が付与された際に底部120の変形が生じるおそれがある。 The
If the ratio of the area of the empty area to the bottom area is excessively large, the extent of the upward protrusion of the cup is large, and the internal space of the
接地リム部127の最下端である接地部128から中央パネル部125の最頂部までの距離(ボトムシンク:BS)は、1~20mmである。
ボトムシンク(BS)が過小である場合は、カップ100に耐圧性が得られず内圧上昇時に変形が生じるおそれがあり、その結果、接地リム部127より下方に中央パネル部125の一部または全部が突出してカップ100の接地リム部127全部での自立性を損なうおそれがある。一方、ボトムシンク(BS)が過大である場合は、カップの内容積の低下をもたらすと共にカップを形成するための金属材料量が増大してしまうという不具合が生じるおそれがある。 The distance (bottom sink: BS) from theground portion 128, which is the lowest end of the ground rim portion 127, to the topmost portion of the central panel portion 125 is 1 to 20 mm.
If the bottom sink (BS) is too small, the pressure resistance of thecup 100 cannot be obtained, and deformation may occur when the internal pressure increases. may protrude and impair the self-sustainability of the entire grounding rim portion 127 of the cup 100 . On the other hand, if the bottom sink (BS) is too large, there is a risk that the internal volume of the cup will decrease and the amount of metal material for forming the cup will increase.
ボトムシンク(BS)が過小である場合は、カップ100に耐圧性が得られず内圧上昇時に変形が生じるおそれがあり、その結果、接地リム部127より下方に中央パネル部125の一部または全部が突出してカップ100の接地リム部127全部での自立性を損なうおそれがある。一方、ボトムシンク(BS)が過大である場合は、カップの内容積の低下をもたらすと共にカップを形成するための金属材料量が増大してしまうという不具合が生じるおそれがある。 The distance (bottom sink: BS) from the
If the bottom sink (BS) is too small, the pressure resistance of the
カップ100を形成するための板材としては、周知のアルミニウム合金製の2ピース飲料缶と同様に、両側に約0.01mmのPETフィルムをラミネートした板厚0.20mm~0.35mmのアルミニウム合金の板材が用いられる。
このような板材を用いることによって、カップに成形した時、材料の板厚がほぼ維持される底部が板厚0.20mm~0.35mm、カップの全高を100%とした場合の50±10%の高さの範囲の胴部110が板厚0.10~0.22mmとなる。
上記のような板厚を有するカップ100においては、上記関係式(1)で表されるPが50~90%の範囲とされた本発明の底部形状とされていることにより、同じ板厚で上記関係式(1)で表されるPが50~90%の範囲を逸脱する形状のカップよりも高い耐圧性が得られる。 As a plate material for forming thecup 100, an aluminum alloy plate having a thickness of 0.20 mm to 0.35 mm laminated with a PET film having a thickness of about 0.01 mm on both sides is used, like a well-known aluminum alloy two-piece beverage can. A plate material is used.
By using such a plate material, when it is molded into a cup, the plate thickness of the material is almost maintained. The plate thickness is 0.20 mm to 0.35 mm. The thickness of thebody portion 110 in the range of height is 0.10 to 0.22 mm.
In thecup 100 having the plate thickness as described above, the bottom shape of the present invention in which P represented by the above relational expression (1) is in the range of 50 to 90%, so that the same plate thickness A higher pressure resistance can be obtained than a cup having a shape in which P expressed by the above relational expression (1) deviates from the range of 50 to 90%.
このような板材を用いることによって、カップに成形した時、材料の板厚がほぼ維持される底部が板厚0.20mm~0.35mm、カップの全高を100%とした場合の50±10%の高さの範囲の胴部110が板厚0.10~0.22mmとなる。
上記のような板厚を有するカップ100においては、上記関係式(1)で表されるPが50~90%の範囲とされた本発明の底部形状とされていることにより、同じ板厚で上記関係式(1)で表されるPが50~90%の範囲を逸脱する形状のカップよりも高い耐圧性が得られる。 As a plate material for forming the
By using such a plate material, when it is molded into a cup, the plate thickness of the material is almost maintained. The plate thickness is 0.20 mm to 0.35 mm. The thickness of the
In the
本発明に係るカップ100を重ねた際には、
(1)上方のカップ100のテーパ部111の外面上端と、下方のカップ100の上方側部113の内面上端付近
(2)上方のカップ100の下方側部114の外面下端と、下方のカップ100のテーパ部111の内面下端付近
の少なくとも1つが接触して重なり、上方のカップ100のテーパ部111の外面と下方のカップ100のテーパ部111の内面とが面で密に接触することはない。 When stacking thecups 100 according to the present invention,
(1) Near the upper end of the outer surface of the taperedportion 111 of the upper cup 100 and the inner upper end of the upper side portion 113 of the lower cup 100 (2) The lower end of the outer surface of the lower side portion 114 of the upper cup 100 and the lower cup 100 At least one near the lower end of the inner surface of the tapered portion 111 of the upper cup 100 contacts and overlaps, and the outer surface of the tapered portion 111 of the upper cup 100 and the inner surface of the tapered portion 111 of the lower cup 100 are not in close contact with each other.
(1)上方のカップ100のテーパ部111の外面上端と、下方のカップ100の上方側部113の内面上端付近
(2)上方のカップ100の下方側部114の外面下端と、下方のカップ100のテーパ部111の内面下端付近
の少なくとも1つが接触して重なり、上方のカップ100のテーパ部111の外面と下方のカップ100のテーパ部111の内面とが面で密に接触することはない。 When stacking the
(1) Near the upper end of the outer surface of the tapered
上方のカップ100の上端側は下方のカップ100の上端から突出部が突出し、突出部の突出高さは、上方側部113の高さ、下方側部114の高さ、底部120の形状等で決まる。
突出高さは例えば8.0mmであり、カップ100の高さHに対する突出部の高さの割合であるスタック率は7.1%である。
なお、上方側部113及び下方側部114をテーパ部111とは異なる角度で外方に広がるように形成してもよく、いずれか一方のみを設ける、あるいは、両方設けないようにしてもよい。
さらに、上方側部113及び下方側部114を内方に狭まるように形成してもよい。 A protrusion protrudes from the upper end of thelower cup 100 on the upper end side of the upper cup 100, and the protrusion height of the protrusion depends on the height of the upper side portion 113, the height of the lower side portion 114, the shape of the bottom portion 120, and the like. Determined.
The height of the protrusion is, for example, 8.0 mm, and the stack ratio, which is the ratio of the height of the protrusion to the height H of thecup 100, is 7.1%.
Note that theupper side portion 113 and the lower side portion 114 may be formed so as to expand outward at an angle different from that of the tapered portion 111, or only one of them may be provided, or both of them may be omitted.
Further,upper side portion 113 and lower side portion 114 may be formed to narrow inwardly.
突出高さは例えば8.0mmであり、カップ100の高さHに対する突出部の高さの割合であるスタック率は7.1%である。
なお、上方側部113及び下方側部114をテーパ部111とは異なる角度で外方に広がるように形成してもよく、いずれか一方のみを設ける、あるいは、両方設けないようにしてもよい。
さらに、上方側部113及び下方側部114を内方に狭まるように形成してもよい。 A protrusion protrudes from the upper end of the
The height of the protrusion is, for example, 8.0 mm, and the stack ratio, which is the ratio of the height of the protrusion to the height H of the
Note that the
Further,
上方側部113及び下方側部114が存在しない、あるいは、極めて小さく、重ねた時に上方のカップ100の底部120の外面と下方のカップ100の底部120の内面とが密に接触できる形状の場合、胴部110の内面側に突出して上方に重ねられたカップの外面と接触する独立した接触部であるビードを設けることで、上方のカップ100の胴部110の外面と下方のカップ100の胴部110の内面とが面で密に接触することを防止してもよい。
ビードの形状、方向、本数、場所はいかなるものでもよく、内面側に突出しても外面側に突出しても内外面が混在してもよい。
また、接触部として機能するのであれば、ビード形状ではなく、点や面でテーパ部111から突出する突出部であってもよい。 If theupper side 113 and the lower side 114 do not exist, or if they are very small and have a shape that allows close contact between the outer surface of the bottom 120 of the upper cup 100 and the inner surface of the bottom 120 of the lower cup 100 when stacked, By providing a bead which is an independent contact portion that protrudes to the inner surface side of the barrel portion 110 and contacts the outer surface of the cups stacked above, the outer surface of the barrel portion 110 of the upper cup 100 and the barrel portion of the lower cup 100 are separated. It may be prevented that the inner surface of 110 is in close surface contact.
The shape, direction, number and location of the beads may be arbitrary, and the beads may protrude inwardly or outwardly, or the inner and outer surfaces may be mixed.
Moreover, as long as it functions as a contact portion, it may be a protruding portion that protrudes from the taperedportion 111 in a point or a plane instead of a bead shape.
ビードの形状、方向、本数、場所はいかなるものでもよく、内面側に突出しても外面側に突出しても内外面が混在してもよい。
また、接触部として機能するのであれば、ビード形状ではなく、点や面でテーパ部111から突出する突出部であってもよい。 If the
The shape, direction, number and location of the beads may be arbitrary, and the beads may protrude inwardly or outwardly, or the inner and outer surfaces may be mixed.
Moreover, as long as it functions as a contact portion, it may be a protruding portion that protrudes from the tapered
また、カップ100に飲料等を充填した後、蓋部材を取り付けた缶として使用してもよい。
蓋部材としては、金属製のステイオンタブ蓋、積層体からなるシート、ネジ蓋等、いかなるものであってもよい。
蓋部材をステイオンタブ蓋として胴部の上端に巻締める場合は、カップの胴部の上端は巻締のためのトリミング加工後に面状部を形成するフランジング加工を行った状態であればよい。
蓋部材を積層体からなるシートとして胴部の上端に熱等で接着する場合は、カップの胴部の上端は接着面積を確保するために面状部を有する形状としてもよい。積層体からなるシートとしては、例えば、アルミニウム箔、紙、樹脂フィルムやこれらを2種以上積層したラミネート材が挙げられ、更に熱接着層(ヒートシール層)が積層されていてもよい。熱接着層としては、公知のシーラントフィルムを始め、ラッカータイプ接着剤、イージーピール接着剤、ホットメルト接着剤等の接着剤からなる層が採用できる。
蓋部材をネジ蓋として胴部の上端にネジ固定する場合は、カップの胴部の上端の上方側部113等の突出部にネジ条を有するものとしてもよく、ネジ蓋をネジ固定するために別途ネジ条を有する注出口付き蓋部材をカップの胴部の上端に巻締めてもよい。
突出部を蓋部材の取り付け形態に合わせることで、蓋部材をどのようなものとしても、カップ部分を保管、輸送する際の効率を向上することができる。 Also, after filling thecup 100 with a beverage or the like, the cup 100 may be used as a can with a lid attached.
The lid member may be any type such as a stay-on tab lid made of metal, a laminated sheet, a screw lid, or the like.
When the lid member is used as a stay-on tab lid and is seamed to the upper end of the barrel, the upper end of the barrel of the cup may be trimmed for seaming and then flanged to form a planar portion. .
When the cover member is adhered to the upper end of the barrel by heat or the like as a laminated sheet, the upper end of the barrel of the cup may have a shape having a planar portion in order to secure the adhesion area. Sheets made of laminates include, for example, aluminum foil, paper, resin films, and laminated materials obtained by laminating two or more of these, and a heat adhesive layer (heat seal layer) may be further laminated. As the heat-adhesive layer, a layer made of an adhesive such as a known sealant film, a lacquer-type adhesive, an easy-peel adhesive, or a hot-melt adhesive can be used.
When the lid member is screw-fixed to the upper end of the barrel, a protrusion such as theupper side portion 113 of the upper end of the barrel of the cup may have threads. A spout-equipped lid member having a separate thread may be wound around the upper end of the body of the cup.
By matching the projecting portion to the attachment form of the lid member, the efficiency of storing and transporting the cup portion can be improved regardless of the type of lid member.
蓋部材としては、金属製のステイオンタブ蓋、積層体からなるシート、ネジ蓋等、いかなるものであってもよい。
蓋部材をステイオンタブ蓋として胴部の上端に巻締める場合は、カップの胴部の上端は巻締のためのトリミング加工後に面状部を形成するフランジング加工を行った状態であればよい。
蓋部材を積層体からなるシートとして胴部の上端に熱等で接着する場合は、カップの胴部の上端は接着面積を確保するために面状部を有する形状としてもよい。積層体からなるシートとしては、例えば、アルミニウム箔、紙、樹脂フィルムやこれらを2種以上積層したラミネート材が挙げられ、更に熱接着層(ヒートシール層)が積層されていてもよい。熱接着層としては、公知のシーラントフィルムを始め、ラッカータイプ接着剤、イージーピール接着剤、ホットメルト接着剤等の接着剤からなる層が採用できる。
蓋部材をネジ蓋として胴部の上端にネジ固定する場合は、カップの胴部の上端の上方側部113等の突出部にネジ条を有するものとしてもよく、ネジ蓋をネジ固定するために別途ネジ条を有する注出口付き蓋部材をカップの胴部の上端に巻締めてもよい。
突出部を蓋部材の取り付け形態に合わせることで、蓋部材をどのようなものとしても、カップ部分を保管、輸送する際の効率を向上することができる。 Also, after filling the
The lid member may be any type such as a stay-on tab lid made of metal, a laminated sheet, a screw lid, or the like.
When the lid member is used as a stay-on tab lid and is seamed to the upper end of the barrel, the upper end of the barrel of the cup may be trimmed for seaming and then flanged to form a planar portion. .
When the cover member is adhered to the upper end of the barrel by heat or the like as a laminated sheet, the upper end of the barrel of the cup may have a shape having a planar portion in order to secure the adhesion area. Sheets made of laminates include, for example, aluminum foil, paper, resin films, and laminated materials obtained by laminating two or more of these, and a heat adhesive layer (heat seal layer) may be further laminated. As the heat-adhesive layer, a layer made of an adhesive such as a known sealant film, a lacquer-type adhesive, an easy-peel adhesive, or a hot-melt adhesive can be used.
When the lid member is screw-fixed to the upper end of the barrel, a protrusion such as the
By matching the projecting portion to the attachment form of the lid member, the efficiency of storing and transporting the cup portion can be improved regardless of the type of lid member.
以上、本発明の第1の実施形態に係るカップについて詳述したが、本発明の第1の実施形態は上述の実施形態に限定されるものではなく、請求の範囲に記載された本発明の要旨の範囲内において、種々の変更を加えることが可能である。
例えば、本発明のカップでは、胴部のテーパ部がいずれの箇所においても胴部テーパ角が2°~15°の角度で外方に広がる形状に形成されたカップに限定されず、局所的には本実施形態の上方側部や下方側部と同様に、2°~15°の範囲外の部分が一部存在するカップや、胴部の外方への広がりが断面視で角度が徐々に変化する曲線状のカップや、胴部に複数の段部が形成されたカップなど、直線状の広がり、曲線状の広がり、段部等が組み合わされた胴部を有するカップも製造可能である。 As described above, the cup according to the first embodiment of the present invention has been described in detail, but the first embodiment of the present invention is not limited to the above-described embodiment. Various modifications may be made within the scope of the subject matter.
For example, the cup of the present invention is not limited to a cup in which the tapered portion of the body is formed in a shape that spreads outward at an angle of 2 ° to 15 ° at any point, and locally Similar to the upper side and lower side of this embodiment, the cup has a part outside the range of 2 ° to 15 °, and the outward spread of the body is gradually It is also possible to manufacture cups having barrels with a combination of straight flares, curved flares, shoulders, etc., such as cups with varying curves and cups with multiple steps in the barrel.
例えば、本発明のカップでは、胴部のテーパ部がいずれの箇所においても胴部テーパ角が2°~15°の角度で外方に広がる形状に形成されたカップに限定されず、局所的には本実施形態の上方側部や下方側部と同様に、2°~15°の範囲外の部分が一部存在するカップや、胴部の外方への広がりが断面視で角度が徐々に変化する曲線状のカップや、胴部に複数の段部が形成されたカップなど、直線状の広がり、曲線状の広がり、段部等が組み合わされた胴部を有するカップも製造可能である。 As described above, the cup according to the first embodiment of the present invention has been described in detail, but the first embodiment of the present invention is not limited to the above-described embodiment. Various modifications may be made within the scope of the subject matter.
For example, the cup of the present invention is not limited to a cup in which the tapered portion of the body is formed in a shape that spreads outward at an angle of 2 ° to 15 ° at any point, and locally Similar to the upper side and lower side of this embodiment, the cup has a part outside the range of 2 ° to 15 °, and the outward spread of the body is gradually It is also possible to manufacture cups having barrels with a combination of straight flares, curved flares, shoulders, etc., such as cups with varying curves and cups with multiple steps in the barrel.
〔第2の実施形態〕
本発明の第2の実施形態に係るカップは、図3に示すように、底部220と胴部210を有し、金属製で、上面側が開口した上部開口201を有する、周知の紙コップ、プラスチックコップに代替可能な形状を有するカップ200である。
カップ200の胴部210は、上方(上部開口201側)に向かうに従って外方に広がる逆円錐台形状(テーパ形状)のテーパ部211と、テーパ部211から上部開口201まで連続する上方側部213と、テーパ部211から底部220に繋がる下方側部214とを有している。胴部210のテーパ部211は、例えば、断面視で直線状の一様なテーパ形状であり、その角度θは5°である。
また、上方側部213及び下方側部214は、外方に広がっておらず、略円筒状を有する。
カップ200のテーパ部211は、カップの全高を100%としたときの、カップ200を底部220が下方になる姿勢で水平面に載置した場合の水平面(載置面F)から10%の高さから90%の高さまで、均一の外方への広がり角度で形成されているので、カップの全高を100%とした場合の最下部から10%の高さの外周面と90%の高さの外周面を結ぶ線の外方への広がり角度(胴部テーパ角)はθとほぼ同じ約5°である。
本実施形態では、上部開口201の周縁部すなわち胴部210の上端部は、コップとして使用するために鋭い端面が直接口に当たらない形状、例えばカール形状に成形されている。 [Second embodiment]
The cup according to the second embodiment of the present invention has abottom portion 220 and a body portion 210, as shown in FIG. A cup 200 having a shape substitutable for a cup.
Abody portion 210 of the cup 200 includes a tapered portion 211 having an inverted truncated cone shape (tapered shape) that widens outward toward the upper side (upper opening 201 side), and an upper side portion 213 continuing from the tapered portion 211 to the upper opening 201. and a lower side portion 214 leading from the tapered portion 211 to the bottom portion 220 . The tapered portion 211 of the trunk portion 210 has, for example, a linear and uniform tapered shape in a cross-sectional view, and the angle θ thereof is 5°.
Also, theupper side portion 213 and the lower side portion 214 do not flare outward and have a substantially cylindrical shape.
The taperedportion 211 of the cup 200 has a height of 10% from the horizontal surface (mounting surface F) when the cup 200 is placed on a horizontal surface with the bottom portion 220 facing downward when the total height of the cup is 100%. to 90% of the height, it is formed with a uniform outward spread angle, so when the total height of the cup is 100%, the outer peripheral surface of 10% of the height from the bottom and the height of 90% of the height of the cup. The outward spread angle (trunk taper angle) of the line connecting the outer peripheral surfaces is about 5°, which is almost the same as θ.
In this embodiment, the peripheral edge of theupper opening 201, that is, the upper end of the barrel 210 is formed into a shape such as a curled shape in which the sharp edge face does not directly hit the mouth in order to be used as a cup.
本発明の第2の実施形態に係るカップは、図3に示すように、底部220と胴部210を有し、金属製で、上面側が開口した上部開口201を有する、周知の紙コップ、プラスチックコップに代替可能な形状を有するカップ200である。
カップ200の胴部210は、上方(上部開口201側)に向かうに従って外方に広がる逆円錐台形状(テーパ形状)のテーパ部211と、テーパ部211から上部開口201まで連続する上方側部213と、テーパ部211から底部220に繋がる下方側部214とを有している。胴部210のテーパ部211は、例えば、断面視で直線状の一様なテーパ形状であり、その角度θは5°である。
また、上方側部213及び下方側部214は、外方に広がっておらず、略円筒状を有する。
カップ200のテーパ部211は、カップの全高を100%としたときの、カップ200を底部220が下方になる姿勢で水平面に載置した場合の水平面(載置面F)から10%の高さから90%の高さまで、均一の外方への広がり角度で形成されているので、カップの全高を100%とした場合の最下部から10%の高さの外周面と90%の高さの外周面を結ぶ線の外方への広がり角度(胴部テーパ角)はθとほぼ同じ約5°である。
本実施形態では、上部開口201の周縁部すなわち胴部210の上端部は、コップとして使用するために鋭い端面が直接口に当たらない形状、例えばカール形状に成形されている。 [Second embodiment]
The cup according to the second embodiment of the present invention has a
A
Also, the
The tapered
In this embodiment, the peripheral edge of the
本発明の第2の実施形態に係るカップ200の底部220は、図4に示されるように、平坦な円形の中央パネル部225と、この中央パネル部225よりも径方向外側においてカップ下方(載置面F側、図4において下方)に凸となるよう膨出する断面が略U字状の環状の接地リム部227とを有する。接地リム部227は、カップ200が載置面Fに接地した状態で安定した直立形態が保持される形状とされる。
接地リム部227は、水平面である載置面Fに載置した際に載置面Fと接する接地部228と、接地部228の上方かつ径方向内側に延びる立ち上がり部223とを有しており、接地リム部227は、立ち上がり部223を介して中央パネル部225の外周端226に接続されている。
中央パネル部225の外周端226は、中央パネル部225を構成する平面の端縁とされる。 Thebottom portion 220 of the cup 200 according to the second embodiment of the present invention comprises a flat circular central panel portion 225 and a cup lower (mounting) portion radially outward of the central panel portion 225, as shown in FIG. It has an annular grounding rim portion 227 with a substantially U-shaped cross section that bulges downward in FIG. 4 . The grounding rim portion 227 has a shape that allows the cup 200 to maintain a stable upright state when the cup 200 is grounded on the mounting surface F.
Thegrounding rim portion 227 has a grounding portion 228 that contacts the mounting surface F when placed on the mounting surface F, which is a horizontal surface, and a rising portion 223 that extends upward and radially inward from the grounding portion 228 . The ground rim portion 227 is connected to the outer peripheral edge 226 of the central panel portion 225 via the raised portion 223 .
An outerperipheral edge 226 of the central panel portion 225 is the edge of a plane forming the central panel portion 225 .
接地リム部227は、水平面である載置面Fに載置した際に載置面Fと接する接地部228と、接地部228の上方かつ径方向内側に延びる立ち上がり部223とを有しており、接地リム部227は、立ち上がり部223を介して中央パネル部225の外周端226に接続されている。
中央パネル部225の外周端226は、中央パネル部225を構成する平面の端縁とされる。 The
The
An outer
立ち上がり部223は、カップ200の載置面Fとの接地部228から中央パネル部225の外周端226までの部分であり、その外周面は平面、曲面およびこれらの組み合わせから構成されている。立ち上がり部223の中央パネル部225側の傾きあるいは曲率半径は水平面とは大きく異なるため、立ち上がり部223から中央パネル部225にかけて接続点においてその延伸方向が急に変化する。
立ち上がり部223の載置面Fに対する角度(立ち上がり角度α)は15~89°とされ、この実施形態においては30°である。立ち上がり部223の載置面Fに対する角度(立ち上がり角度α)は、カップ200の軸中心Xを通る縦断面において、接地部228の中心側の同曲率半径の円弧の延長線と、外周端226の外方側に連続する同曲率半径の円弧の延長線を結んだ直線の、載置面Fに対する角度とされる。 The risingportion 223 is a portion from a contacting portion 228 with the mounting surface F of the cup 200 to an outer peripheral end 226 of the central panel portion 225, and the outer peripheral surface is composed of a flat surface, a curved surface, or a combination thereof. Since the inclination or radius of curvature of the rising portion 223 on the central panel portion 225 side differs greatly from the horizontal plane, the extending direction of the rising portion 223 to the central panel portion 225 suddenly changes at the connection point.
The angle (rising angle α) of the risingportion 223 with respect to the mounting surface F is set to 15 to 89°, and is 30° in this embodiment. The angle (rising angle α) of the rising portion 223 with respect to the mounting surface F is defined by the extension of the arc with the same radius of curvature on the center side of the grounding portion 228 and the outer peripheral end 226 in the longitudinal section passing through the axial center X of the cup 200 . It is defined as the angle with respect to the mounting surface F of a straight line connecting extension lines of circular arcs having the same radius of curvature that continue outward.
立ち上がり部223の載置面Fに対する角度(立ち上がり角度α)は15~89°とされ、この実施形態においては30°である。立ち上がり部223の載置面Fに対する角度(立ち上がり角度α)は、カップ200の軸中心Xを通る縦断面において、接地部228の中心側の同曲率半径の円弧の延長線と、外周端226の外方側に連続する同曲率半径の円弧の延長線を結んだ直線の、載置面Fに対する角度とされる。 The rising
The angle (rising angle α) of the rising
カップ200は、接地部228の内径である接地径(接地リム部227の接地径)をC、中央パネル部225のパネル径をDとしたとき、関係式(2):(D/C)×100(%)=Qで表されるQが50~90%の範囲とされ、この実施形態においては80%である。
接地リム部227の接地径とは、カップ200を水平面に載置したときに接地している部分の円の直径をいう。また、中央パネル部225のパネル径とは、中央パネル部225の軸中心Xを含む断面における外周端226間の距離をいう。
接地径に対するパネル径の割合が過度に大きい場合は、底部220において金属の亀裂など成形負荷が大きくなるおそれがある。一方、接地径に対するパネル径の割合が過度に小さい場合は、カップ200に十分な耐圧性が得られず製造時に内圧が付与された際に底部220の変形が生じるおそれがある。 In thecup 200, when C is the contact diameter (contact diameter of the contact rim portion 227), which is the inner diameter of the contact portion 228, and D is the panel diameter of the central panel portion 225, relational expression (2): (D/C)× Q represented by 100(%)=Q ranges from 50% to 90%, and is 80% in this embodiment.
The grounding diameter of thegrounding rim portion 227 refers to the diameter of the circle of the portion that is grounded when the cup 200 is placed on a horizontal surface. Further, the panel diameter of the central panel portion 225 means the distance between the outer peripheral ends 226 in the cross section including the axial center X of the central panel portion 225 .
If the ratio of the panel diameter to the ground diameter is excessively large, there is a possibility that the forming load such as metal cracks at thebottom portion 220 will increase. On the other hand, if the ratio of the panel diameter to the ground diameter is too small, the cup 200 may not have sufficient pressure resistance, and the bottom 220 may deform when internal pressure is applied during manufacture.
接地リム部227の接地径とは、カップ200を水平面に載置したときに接地している部分の円の直径をいう。また、中央パネル部225のパネル径とは、中央パネル部225の軸中心Xを含む断面における外周端226間の距離をいう。
接地径に対するパネル径の割合が過度に大きい場合は、底部220において金属の亀裂など成形負荷が大きくなるおそれがある。一方、接地径に対するパネル径の割合が過度に小さい場合は、カップ200に十分な耐圧性が得られず製造時に内圧が付与された際に底部220の変形が生じるおそれがある。 In the
The grounding diameter of the
If the ratio of the panel diameter to the ground diameter is excessively large, there is a possibility that the forming load such as metal cracks at the
接地リム部227の最下端である接地部228から中央パネル部225までの距離(ボトムシンク:BS)は、1.5~5.0mmとされ、この実施形態においては2.5mmである。
ボトムシンク(BS)が過小である場合は、カップ200に耐圧性が得られず内圧上昇時に変形が生じるおそれがあり、その結果、接地リム部227より下方に中央パネル部225の一部または全部が突出してカップ200の接地リム部227全部での自立性を損なうおそれがある。一方、ボトムシンク(BS)が過大である場合は、カップの内容積の低下をもたらすと共にカップを形成するための金属材料量が増大してしまうという不具合が生じるおそれがある。 The distance (bottom sink: BS) from theground portion 228, which is the lowest end of the ground rim portion 227, to the central panel portion 225 is 1.5 to 5.0 mm, and is 2.5 mm in this embodiment.
If the bottom sink (BS) is too small, the pressure resistance of thecup 200 cannot be obtained, and deformation may occur when the internal pressure rises. may protrude and impair the self-sustainability of the entire grounding rim portion 227 of the cup 200 . On the other hand, if the bottom sink (BS) is too large, there is a risk that the internal volume of the cup will decrease and the amount of metal material for forming the cup will increase.
ボトムシンク(BS)が過小である場合は、カップ200に耐圧性が得られず内圧上昇時に変形が生じるおそれがあり、その結果、接地リム部227より下方に中央パネル部225の一部または全部が突出してカップ200の接地リム部227全部での自立性を損なうおそれがある。一方、ボトムシンク(BS)が過大である場合は、カップの内容積の低下をもたらすと共にカップを形成するための金属材料量が増大してしまうという不具合が生じるおそれがある。 The distance (bottom sink: BS) from the
If the bottom sink (BS) is too small, the pressure resistance of the
カップ200を形成するための板材としては、周知のアルミニウム合金製の2ピース飲料缶と同様に、両側に約0.01mmのPETフィルムをラミネートした板厚0.20mm~0.35mmのアルミニウム合金の板材が用いられる。
このような板材を用いることによって、カップに成形した時、材料の板厚がほぼ維持される底部が板厚0.20mm~0.35mm、カップの全高を100%とした場合の50±10%の高さの範囲の胴部210が板厚0.10~0.22mmとなる。
上記のような板厚を有するカップ200においては、上記関係式(2)で表されるQが50~90%の範囲とされた本発明の底部形状とされていることにより、同じ板厚で上記関係式(2)で表されるQが50~90%の範囲を逸脱する形状の容器よりも高い耐圧性が得られる。 As a plate material for forming thecup 200, an aluminum alloy plate having a thickness of 0.20 mm to 0.35 mm laminated with a PET film having a thickness of about 0.01 mm on both sides is used, like a well-known aluminum alloy two-piece beverage can. A plate material is used.
By using such a plate material, when it is molded into a cup, the plate thickness of the material is almost maintained. The plate thickness is 0.20 mm to 0.35 mm. The thickness of thetrunk portion 210 in the range of height is 0.10 to 0.22 mm.
In thecup 200 having the plate thickness as described above, the bottom shape of the present invention in which Q represented by the above relational expression (2) is in the range of 50 to 90%. A higher pressure resistance can be obtained than a container having a shape in which Q expressed by the relational expression (2) deviates from the range of 50 to 90%.
このような板材を用いることによって、カップに成形した時、材料の板厚がほぼ維持される底部が板厚0.20mm~0.35mm、カップの全高を100%とした場合の50±10%の高さの範囲の胴部210が板厚0.10~0.22mmとなる。
上記のような板厚を有するカップ200においては、上記関係式(2)で表されるQが50~90%の範囲とされた本発明の底部形状とされていることにより、同じ板厚で上記関係式(2)で表されるQが50~90%の範囲を逸脱する形状の容器よりも高い耐圧性が得られる。 As a plate material for forming the
By using such a plate material, when it is molded into a cup, the plate thickness of the material is almost maintained. The plate thickness is 0.20 mm to 0.35 mm. The thickness of the
In the
本発明に係るカップ200を重ねた際には、
(1)上方のカップ200のテーパ部211の外面上端と、下方のカップ200の上方側部213の内面上端付近
(2)上方のカップ200の下方側部214の外面下端と、下方のカップ200のテーパ部211の内面下端付近
の少なくとも1つが接触して重なり、上方のカップ200のテーパ部211の外面と下方のカップ200のテーパ部211の内面とが面で密に接触することはない。 When stacking thecups 200 according to the present invention,
(1) Near the upper end of the outer surface of the taperedportion 211 of the upper cup 200 and the inner upper end of the upper side portion 213 of the lower cup 200 (2) The lower end of the outer surface of the lower side portion 214 of the upper cup 200 and the lower cup 200 At least one near the lower end of the inner surface of the tapered portion 211 of the upper cup 200 contacts and overlaps, and the outer surface of the tapered portion 211 of the upper cup 200 and the inner surface of the tapered portion 211 of the lower cup 200 are not in close contact with each other.
(1)上方のカップ200のテーパ部211の外面上端と、下方のカップ200の上方側部213の内面上端付近
(2)上方のカップ200の下方側部214の外面下端と、下方のカップ200のテーパ部211の内面下端付近
の少なくとも1つが接触して重なり、上方のカップ200のテーパ部211の外面と下方のカップ200のテーパ部211の内面とが面で密に接触することはない。 When stacking the
(1) Near the upper end of the outer surface of the tapered
上方のカップ200の上端側は下方のカップ200の上端から突出部が突出し、突出部の突出高さは、上方側部213の高さ、下方側部214の高さ、底部220の形状等で決まる。
突出高さは例えば8.0mmであり、カップ200の高さHに対する突出部の高さの割合であるスタック率は7.1%である。
なお、上方側部213及び下方側部214をテーパ部211とは異なる角度で外方に広がるように形成してもよく、いずれか一方のみを設ける、あるいは、両方設けないようにしてもよい。
さらに、上方側部213及び下方側部214を内方に狭まるように形成してもよい。 A protrusion protrudes from the upper end of thelower cup 200 on the upper end side of the upper cup 200, and the protrusion height of the protrusion depends on the height of the upper side portion 213, the height of the lower side portion 214, the shape of the bottom portion 220, and the like. Determined.
The height of the protrusion is, for example, 8.0 mm, and the stack ratio, which is the ratio of the height of the protrusion to the height H of thecup 200, is 7.1%.
Note that theupper side portion 213 and the lower side portion 214 may be formed so as to spread outward at an angle different from that of the tapered portion 211, or only one of them may be provided, or both of them may be omitted.
Further, theupper side portion 213 and the lower side portion 214 may be formed to narrow inwardly.
突出高さは例えば8.0mmであり、カップ200の高さHに対する突出部の高さの割合であるスタック率は7.1%である。
なお、上方側部213及び下方側部214をテーパ部211とは異なる角度で外方に広がるように形成してもよく、いずれか一方のみを設ける、あるいは、両方設けないようにしてもよい。
さらに、上方側部213及び下方側部214を内方に狭まるように形成してもよい。 A protrusion protrudes from the upper end of the
The height of the protrusion is, for example, 8.0 mm, and the stack ratio, which is the ratio of the height of the protrusion to the height H of the
Note that the
Further, the
上方側部213及び下方側部214が存在しない、あるいは、極めて小さく、重ねた時に上方のカップ200の底部220の外面と下方のカップ200の底部220の内面とが密に接触できる形状の場合、胴部210の内面側に突出して上方に重ねられたカップの外面と接触する独立した接触部であるビードを設けることで、上方のカップ200の胴部210の外面と下方のカップ200の胴部210の内面とが面で密に接触することを防止してもよい。
ビードの形状、方向、本数、場所はいかなるものでもよく、内面側に突出しても外面側に突出しても内外面が混在してもよい。
また、接触部として機能するのであれば、ビード形状ではなく、点や面でテーパ部211から突出する突出部であってもよい。 If theupper side portion 213 and the lower side portion 214 do not exist, or if they are very small and have a shape that allows close contact between the outer surface of the bottom portion 220 of the upper cup 200 and the inner surface of the bottom portion 220 of the lower cup 200 when stacked, By providing a bead, which is an independent contact portion that protrudes on the inner surface side of the barrel portion 210 and contacts the outer surface of the cups stacked above, the outer surface of the upper cup 200 and the lower cup 200 are separated from each other. It may also prevent intimate surface contact with the inner surface of 210 .
The shape, direction, number and location of the beads may be arbitrary, and the beads may protrude inwardly or outwardly, or the inner and outer surfaces may be mixed.
Moreover, as long as it functions as a contact portion, it may be a protruding portion that protrudes from the taperedportion 211 in a point or a plane instead of a bead shape.
ビードの形状、方向、本数、場所はいかなるものでもよく、内面側に突出しても外面側に突出しても内外面が混在してもよい。
また、接触部として機能するのであれば、ビード形状ではなく、点や面でテーパ部211から突出する突出部であってもよい。 If the
The shape, direction, number and location of the beads may be arbitrary, and the beads may protrude inwardly or outwardly, or the inner and outer surfaces may be mixed.
Moreover, as long as it functions as a contact portion, it may be a protruding portion that protrudes from the tapered
また、カップ200に飲料等を充填した後、蓋部材を取り付けた缶として使用してもよい。
蓋部材としては、金属製のステイオンタブ蓋、積層体からなるシート、ネジ蓋等、いかなるものであってもよい。
蓋部材をステイオンタブ蓋として胴部の上端に巻締める場合は、カップの胴部の上端は巻締のためのトリミング加工後に面状部を形成するフランジング加工を行った状態であればよい。
蓋部材を積層体からなるシートとして胴部の上端に熱等で接着する場合は、カップの胴部の上端は接着面積を確保するために面状部を有する形状としてもよい。積層体からなるシートとしては、例えば、アルミニウム箔、紙、樹脂フィルムやこれらを2種以上積層したラミネート材が挙げられ、更に熱接着層(ヒートシール層)が積層されていてもよい。熱接着層としては、公知のシーラントフィルムを始め、ラッカータイプ接着剤、イージーピール接着剤、ホットメルト接着剤等の接着剤からなる層が採用できる。
蓋部材をネジ蓋として胴部の上端にネジ固定する場合は、カップの胴部の上端の上方側部213等の突出部にネジ条を有するものとしてもよく、ネジ蓋をネジ固定するために別途ネジ条を有する注出口付き蓋部材をカップの胴部の上端に巻締めてもよい。
突出部を蓋部材の取り付け形態に合わせることで、蓋部材をどのようなものとしても、カップ部分を保管、輸送する際の効率を向上することができる。 Also, after filling thecup 200 with a beverage or the like, the cup 200 may be used as a can with a lid attached.
The lid member may be any type such as a stay-on tab lid made of metal, a laminated sheet, a screw lid, or the like.
When the lid member is used as a stay-on tab lid and is seamed to the upper end of the barrel, the upper end of the barrel of the cup may be trimmed for seaming and then flanged to form a planar portion. .
When the cover member is adhered to the upper end of the barrel by heat or the like as a laminated sheet, the upper end of the barrel of the cup may have a shape having a planar portion in order to secure the adhesion area. Sheets made of laminates include, for example, aluminum foil, paper, resin films, and laminated materials obtained by laminating two or more of these, and a heat adhesive layer (heat seal layer) may be further laminated. As the heat-adhesive layer, a layer made of an adhesive such as a known sealant film, a lacquer-type adhesive, an easy-peel adhesive, or a hot-melt adhesive can be used.
When the lid member is screw-fixed to the upper end of the barrel, the upper end of the barrel of the cup may have a thread on theupper side portion 213 or the like. A spout-equipped lid member having a separate thread may be wound around the upper end of the body of the cup.
By matching the projecting portion to the attachment form of the lid member, the efficiency of storing and transporting the cup portion can be improved regardless of the type of lid member.
蓋部材としては、金属製のステイオンタブ蓋、積層体からなるシート、ネジ蓋等、いかなるものであってもよい。
蓋部材をステイオンタブ蓋として胴部の上端に巻締める場合は、カップの胴部の上端は巻締のためのトリミング加工後に面状部を形成するフランジング加工を行った状態であればよい。
蓋部材を積層体からなるシートとして胴部の上端に熱等で接着する場合は、カップの胴部の上端は接着面積を確保するために面状部を有する形状としてもよい。積層体からなるシートとしては、例えば、アルミニウム箔、紙、樹脂フィルムやこれらを2種以上積層したラミネート材が挙げられ、更に熱接着層(ヒートシール層)が積層されていてもよい。熱接着層としては、公知のシーラントフィルムを始め、ラッカータイプ接着剤、イージーピール接着剤、ホットメルト接着剤等の接着剤からなる層が採用できる。
蓋部材をネジ蓋として胴部の上端にネジ固定する場合は、カップの胴部の上端の上方側部213等の突出部にネジ条を有するものとしてもよく、ネジ蓋をネジ固定するために別途ネジ条を有する注出口付き蓋部材をカップの胴部の上端に巻締めてもよい。
突出部を蓋部材の取り付け形態に合わせることで、蓋部材をどのようなものとしても、カップ部分を保管、輸送する際の効率を向上することができる。 Also, after filling the
The lid member may be any type such as a stay-on tab lid made of metal, a laminated sheet, a screw lid, or the like.
When the lid member is used as a stay-on tab lid and is seamed to the upper end of the barrel, the upper end of the barrel of the cup may be trimmed for seaming and then flanged to form a planar portion. .
When the cover member is adhered to the upper end of the barrel by heat or the like as a laminated sheet, the upper end of the barrel of the cup may have a shape having a planar portion in order to secure the adhesion area. Sheets made of laminates include, for example, aluminum foil, paper, resin films, and laminated materials obtained by laminating two or more of these, and a heat adhesive layer (heat seal layer) may be further laminated. As the heat-adhesive layer, a layer made of an adhesive such as a known sealant film, a lacquer-type adhesive, an easy-peel adhesive, or a hot-melt adhesive can be used.
When the lid member is screw-fixed to the upper end of the barrel, the upper end of the barrel of the cup may have a thread on the
By matching the projecting portion to the attachment form of the lid member, the efficiency of storing and transporting the cup portion can be improved regardless of the type of lid member.
以上、本発明の第2の実施形態に係るカップについて詳述したが、本発明の第2の実施形態は上述の実施形態に限定されるものではなく、請求の範囲に記載された本発明の要旨の範囲内において、種々の変更を加えることが可能である。
例えば、本発明のカップでは、胴部のテーパ部がいずれの箇所においても胴部テーパ角が2°~15°の角度で外方に広がる形状に形成されたカップに限定されず、局所的には本実施形態の上方側部や下方側部と同様に、2°~15°の範囲外の部分が一部存在するカップや、胴部の外方への広がりが断面視で角度が徐々に変化する曲線状のカップや、胴部に複数の段部が形成されたカップなど、直線状の広がり、曲線状の広がり、段部等が組み合わされた胴部を有するカップも製造可能である。 As described above, the cup according to the second embodiment of the present invention has been described in detail, but the second embodiment of the present invention is not limited to the above-described embodiment. Various modifications may be made within the scope of the subject matter.
For example, the cup of the present invention is not limited to a cup in which the tapered portion of the body is formed in a shape that spreads outward at an angle of 2 ° to 15 ° at any point, and locally Similar to the upper side and lower side of this embodiment, the cup has a part outside the range of 2 ° to 15 °, and the outward spread of the body is gradually It is also possible to manufacture cups having barrels with a combination of straight flares, curved flares, shoulders, etc., such as cups with varying curves and cups with multiple steps in the barrel.
例えば、本発明のカップでは、胴部のテーパ部がいずれの箇所においても胴部テーパ角が2°~15°の角度で外方に広がる形状に形成されたカップに限定されず、局所的には本実施形態の上方側部や下方側部と同様に、2°~15°の範囲外の部分が一部存在するカップや、胴部の外方への広がりが断面視で角度が徐々に変化する曲線状のカップや、胴部に複数の段部が形成されたカップなど、直線状の広がり、曲線状の広がり、段部等が組み合わされた胴部を有するカップも製造可能である。 As described above, the cup according to the second embodiment of the present invention has been described in detail, but the second embodiment of the present invention is not limited to the above-described embodiment. Various modifications may be made within the scope of the subject matter.
For example, the cup of the present invention is not limited to a cup in which the tapered portion of the body is formed in a shape that spreads outward at an angle of 2 ° to 15 ° at any point, and locally Similar to the upper side and lower side of this embodiment, the cup has a part outside the range of 2 ° to 15 °, and the outward spread of the body is gradually It is also possible to manufacture cups having barrels with a combination of straight flares, curved flares, shoulders, etc., such as cups with varying curves and cups with multiple steps in the barrel.
また例えば、カップの底部は、図5に示されるように、平坦な円形の中央パネル部325と、この中央パネル部325よりも径方向外側においてカップ下方(載置面F側、図5において下方)に凸となるよう膨出する断面が略U字状の環状の接地リム部327と、中央パネル部325と接地リム部327との間において当該接地リム部327の内側に連続すると共に中央パネル部325の外側に連続し、中央パネル部325よりもカップ上方(図5において上方)に凸となるよう膨出する断面が略逆U字状の環状凹部329とを有する底部320とされていてもよい。
このような形状の底部320を有するカップ300においても、上記関係式(2)で表されるQが50~90%の範囲にあることにより、平坦な中央パネル部325を有していても耐圧性が得られ、製造時に内圧が付与された場合であっても底部の変形が抑制され、かつ、中央パネル部325がドーム部分を有さないのでカップ300の内部空間がドーム部分に占有されることが防止されて十分な内容積を確保することができる。
このような実施形態において、環状凹部329および中央パネル部325は、カップ下方に凸となっている円弧状のコーナー部322を介して連続しており、コーナー部322と中央パネル部325の平坦面との接続位置である当該コーナー部322の円弧の始点が中央パネル部325の外周端326となる。そして、接地リム部327の接地径とは、カップ300を水平面に載置したときに接地している部分の円の直径をいい、中央パネル部325のパネル径とは、中央パネル部325の軸中心Xを含む断面における両端のコーナー部322の円弧の曲率半径の中心間距離をいう。
コーナー部322の曲率半径Rは、1.5~3.5mmとされる。
また、接地リム部327の最底部(接地面)から環状凹部329の最頂部までの距離(ボトムカウンターシンク:BCS)は、4.0~7.0とされる。 Further, for example, as shown in FIG. 5, the bottom of the cup includes a flat circularcentral panel portion 325 and a radially outer side of the cup below the central panel portion 325 (on the mounting surface F side, below in FIG. 5). ), an annular grounding rim portion 327 having a substantially U-shaped cross section that bulges out to be convex, and a central panel portion 325 and a grounding rim portion 327 that are continuous to the inside of the grounding rim portion 327 between the center panel portion 325 and the grounding rim portion 327. The bottom portion 320 has an annular concave portion 329 that is continuous with the outside of the portion 325 and has a substantially inverted U-shaped cross section that protrudes upward (upward in FIG. 5) from the central panel portion 325. good too.
Even in the cup 300 having thebottom portion 320 of such a shape, the Q represented by the above relational expression (2) is in the range of 50 to 90%, so that even if the central panel portion 325 is flat, the pressure resistance can be reduced. deformation of the bottom is suppressed even when internal pressure is applied during manufacture, and the inner space of the cup 300 is occupied by the dome portion because the central panel portion 325 does not have a dome portion. It is possible to prevent this and secure a sufficient internal volume.
In such an embodiment, theannular recess 329 and the central panel portion 325 are continuous through an arcuate corner portion 322 that is convex downwardly of the cup, and the flat surfaces of the corner portion 322 and the central panel portion 325 The starting point of the arc of the corner portion 322 , which is the connection position with the center panel portion 325 , is the outer peripheral edge 326 of the central panel portion 325 . The grounding diameter of the grounding rim portion 327 refers to the diameter of the circle of the portion that touches the ground when the cup 300 is placed on a horizontal surface, and the panel diameter of the central panel portion 325 refers to the axis of the central panel portion 325. The center-to-center distance of the radius of curvature of the corner portions 322 at both ends in a cross section containing the center X.
The curvature radius R of thecorner portion 322 is set to 1.5 to 3.5 mm.
Further, the distance (bottom countersink: BCS) from the bottommost portion (grounding surface) of thegrounding rim portion 327 to the topmost portion of the annular concave portion 329 is set to 4.0 to 7.0.
このような形状の底部320を有するカップ300においても、上記関係式(2)で表されるQが50~90%の範囲にあることにより、平坦な中央パネル部325を有していても耐圧性が得られ、製造時に内圧が付与された場合であっても底部の変形が抑制され、かつ、中央パネル部325がドーム部分を有さないのでカップ300の内部空間がドーム部分に占有されることが防止されて十分な内容積を確保することができる。
このような実施形態において、環状凹部329および中央パネル部325は、カップ下方に凸となっている円弧状のコーナー部322を介して連続しており、コーナー部322と中央パネル部325の平坦面との接続位置である当該コーナー部322の円弧の始点が中央パネル部325の外周端326となる。そして、接地リム部327の接地径とは、カップ300を水平面に載置したときに接地している部分の円の直径をいい、中央パネル部325のパネル径とは、中央パネル部325の軸中心Xを含む断面における両端のコーナー部322の円弧の曲率半径の中心間距離をいう。
コーナー部322の曲率半径Rは、1.5~3.5mmとされる。
また、接地リム部327の最底部(接地面)から環状凹部329の最頂部までの距離(ボトムカウンターシンク:BCS)は、4.0~7.0とされる。 Further, for example, as shown in FIG. 5, the bottom of the cup includes a flat circular
Even in the cup 300 having the
In such an embodiment, the
The curvature radius R of the
Further, the distance (bottom countersink: BCS) from the bottommost portion (grounding surface) of the
100、200、300 ・・・ カップ
101、201 ・・・ 上部開口
110、210 ・・・ 胴部
111、211 ・・・ テーパ部
113、213 ・・・ 上方側部
114、214 ・・・ 下方側部
120、220、320 ・・・ 底部
322 ・・・ コーナー部
123、223 ・・・ 立ち上がり部
125、225、325 ・・・ 中央パネル部
126、226、326 ・・・ 中央パネル部の外周端
127、227、327 ・・・ 接地リム部
128、228 ・・・ 接地部
329 ・・・ 環状凹部
500 ・・・ 被加工カップ体
520 ・・・ 底部
540 ・・・ 縮径ダイ
541 ・・・ 孔部
550 ・・・ エアー機構
570 ・・・ 台座
580 ・・・ 支持具
θ ・・・ テーパ部の角度
F ・・・ 載置面
H ・・・ カップの高さ
L ・・・ 載置線
V ・・・ 水平線
X ・・・ 軸中心 100, 200, 300... Cups 101, 201... Upper openings 110, 210... Body parts 111, 211... Tapered parts 113, 213... Upper side parts 114, 214... Lower side Parts 120, 220, 320... Bottom part 322... Corner parts 123, 223... Rising parts 125, 225, 325... Central panel parts 126, 226, 326... Outer peripheral edge 127 of the central panel part , 227, 327... Grounding rim portions 128, 228... Grounding portion 329... Annular concave portion 500... Cup body to be processed 520... Bottom portion 540... Diameter reduction die 541... Hole portion 550: air mechanism 570: base 580: support θ: angle of tapered portion F: mounting surface H: height of cup L: mounting line V:・ Horizontal line X ・・・ Center of axis
101、201 ・・・ 上部開口
110、210 ・・・ 胴部
111、211 ・・・ テーパ部
113、213 ・・・ 上方側部
114、214 ・・・ 下方側部
120、220、320 ・・・ 底部
322 ・・・ コーナー部
123、223 ・・・ 立ち上がり部
125、225、325 ・・・ 中央パネル部
126、226、326 ・・・ 中央パネル部の外周端
127、227、327 ・・・ 接地リム部
128、228 ・・・ 接地部
329 ・・・ 環状凹部
500 ・・・ 被加工カップ体
520 ・・・ 底部
540 ・・・ 縮径ダイ
541 ・・・ 孔部
550 ・・・ エアー機構
570 ・・・ 台座
580 ・・・ 支持具
θ ・・・ テーパ部の角度
F ・・・ 載置面
H ・・・ カップの高さ
L ・・・ 載置線
V ・・・ 水平線
X ・・・ 軸中心 100, 200, 300...
Claims (5)
- 底部と胴部とを有し、上面側が開口する金属製のカップであって、
前記底部が、前記カップ上方に凸となっているドーム状の中央パネル部、または、平坦な中央パネル部と、当該中央パネル部よりも径方向外側において前記カップ下方に凸となっている環状の接地リム部とを有し、
前記接地リム部は、水平面に載置した際に当該水平面と接する接地部と、前記接地部の上方に延びる立ち上がり部とを有し、
前記カップを水平面に載置した際の、前記立ち上がり部の前記水平面に対する角度が15~89°であることを特徴とする金属製カップ。 A metal cup having a bottom and a body and having an open top,
The bottom portion is a dome-shaped central panel portion that is convex upwardly of the cup, or a flat central panel portion and an annular portion that is radially outward of the central panel portion and is convex downwardly of the cup. a grounded rim, and
The ground rim portion has a ground portion that contacts the horizontal surface when placed on the horizontal surface, and a rising portion that extends upward from the ground portion,
A metal cup, wherein the angle of the rising portion with respect to the horizontal surface is 15 to 89° when the cup is placed on the horizontal surface. - 前記底部の前記中央パネル部が、前記カップ上方に凸となっているドーム状の中央パネル部であり、前記カップの軸中心を通る縦断面において、前記中央パネル部の最頂点を含む仮想の水平線と、前記接地部を含む載置線と、前記カップの外輪郭とに囲まれた底部領域内の面積をA、前記底部における前記接地部間の輪郭と前記載置線とに囲まれた空領域の面積をBとしたとき、下記関係式(1)で表されるPが50~90%の範囲にあることを特徴とする請求項1に記載の金属製カップ。
関係式(1):(B/A)×100(%)=P The central panel portion of the bottom portion is a dome-shaped central panel portion that protrudes upward from the cup, and an imaginary horizontal line that includes the highest vertex of the central panel portion in a longitudinal section passing through the axial center of the cup. A is the area in the bottom region surrounded by the grounding line including the grounding portion and the outer contour of the cup; The metal cup according to claim 1, wherein P represented by the following relational expression (1) is in the range of 50 to 90% when the area of the region is B.
Relational expression (1): (B / A) × 100 (%) = P - 前記底部の前記中央パネル部が、平坦な中央パネル部であり、前記接地部の内径である接地径をC、前記中央パネル部のパネル径をDとしたとき、下記関係式(2)で表されるQが50~90%の範囲にあることを特徴とする請求項1に記載の金属製カップ。
関係式(2):(D/C)×100(%)=Q When the center panel portion of the bottom portion is a flat center panel portion, and the ground contact diameter, which is the inner diameter of the ground contact portion, is C, and the panel diameter of the center panel portion is D, it is expressed by the following relational expression (2). 2. The metal cup of claim 1, wherein the Q is in the range of 50-90%.
Relational expression (2): (D / C) × 100 (%) = Q - 前記底部が、前記中央パネル部と前記接地リム部との間に、前記接地リム部の径方向内側に連続し、前記中央パネル部よりも前記カップ上方に凸となっている環状凹部を有することを特徴とする請求項3に記載の金属製カップ。 The bottom portion has, between the central panel portion and the ground rim portion, an annular recess that continues radially inwardly of the ground rim portion and protrudes above the cup relative to the center panel portion. 4. The metal cup of claim 3, characterized by:
- 前記胴部が、カップの全高を100%とした場合の、最下部から10%の高さの外周面と90%の高さの外周面を結ぶ線が2°~15°の角度で外方に広がる形状を有することを特徴とする請求項1乃至請求項4のいずれかに記載の金属製カップ。
In the body part, the line connecting the outer peripheral surface at 10% height and the outer peripheral surface at 90% height from the bottom when the total height of the cup is 100% is outward at an angle of 2 ° to 15 ° 5. A metal cup according to any one of claims 1 to 4, characterized in that it has a widening shape.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2021155883A JP2023046999A (en) | 2021-09-24 | 2021-09-24 | Metallic cup |
JP2021-155883 | 2021-09-24 |
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WO2023047737A1 true WO2023047737A1 (en) | 2023-03-30 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2022/025302 WO2023047737A1 (en) | 2021-09-24 | 2022-06-24 | Metal cup |
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JP (1) | JP2023046999A (en) |
TW (1) | TW202313411A (en) |
WO (1) | WO2023047737A1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US3693828A (en) * | 1970-07-22 | 1972-09-26 | Crown Cork & Seal Co | Seamless steel containers |
JPS5548037A (en) * | 1978-10-02 | 1980-04-05 | Shinriyou Seikan Kk | Bottom shape of twoopiece tin |
JPH11193016A (en) * | 1997-12-26 | 1999-07-21 | Toyo Seikan Kaisha Ltd | Low positive pressure canned goods and can body thereof having internal pressure inspection bearability |
JP2004202541A (en) * | 2002-12-25 | 2004-07-22 | Jfe Steel Kk | Method for molding container |
JP2005329991A (en) * | 2004-05-21 | 2005-12-02 | Mitsubishi Materials Corp | Can body and inner surface coating method |
JP2018187202A (en) * | 2017-05-10 | 2018-11-29 | ウェルビー株式会社 | Tumbler |
-
2021
- 2021-09-24 JP JP2021155883A patent/JP2023046999A/en active Pending
-
2022
- 2022-06-24 WO PCT/JP2022/025302 patent/WO2023047737A1/en active Application Filing
- 2022-09-02 TW TW111133304A patent/TW202313411A/en unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3693828A (en) * | 1970-07-22 | 1972-09-26 | Crown Cork & Seal Co | Seamless steel containers |
JPS5548037A (en) * | 1978-10-02 | 1980-04-05 | Shinriyou Seikan Kk | Bottom shape of twoopiece tin |
JPH11193016A (en) * | 1997-12-26 | 1999-07-21 | Toyo Seikan Kaisha Ltd | Low positive pressure canned goods and can body thereof having internal pressure inspection bearability |
JP2004202541A (en) * | 2002-12-25 | 2004-07-22 | Jfe Steel Kk | Method for molding container |
JP2005329991A (en) * | 2004-05-21 | 2005-12-02 | Mitsubishi Materials Corp | Can body and inner surface coating method |
JP2018187202A (en) * | 2017-05-10 | 2018-11-29 | ウェルビー株式会社 | Tumbler |
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JP2023046999A (en) | 2023-04-05 |
TW202313411A (en) | 2023-04-01 |
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