WO2022257234A1 - Cylinder grinding device and method, and recording medium - Google Patents
Cylinder grinding device and method, and recording medium Download PDFInfo
- Publication number
- WO2022257234A1 WO2022257234A1 PCT/CN2021/107377 CN2021107377W WO2022257234A1 WO 2022257234 A1 WO2022257234 A1 WO 2022257234A1 CN 2021107377 W CN2021107377 W CN 2021107377W WO 2022257234 A1 WO2022257234 A1 WO 2022257234A1
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- WO
- WIPO (PCT)
- Prior art keywords
- grinding
- cylinder
- conveying
- polished
- groove
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 108
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000000725 suspension Substances 0.000 claims description 3
- 238000005498 polishing Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 230000033764 rhythmic process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 206010043376 Tetanus Diseases 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
- B24B5/355—Feeding means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
Definitions
- the invention belongs to the technical field of polishing devices, and in particular relates to a cylindrical polishing device, a polishing method and a recording medium.
- grinding the metal cylinder is a relatively common processing technology. This technical skill prevents the metal cylinder from being easily rusted when it is exposed to the air for a long time, and at the same time prevents it from sticking to people's hands during use. If there is a wound on the hand, it is easy to be infected with tetanus.
- the iron rod is manually polished with sandpaper, which is troublesome and laborious, and the grinding is not clean;
- One metal cylinder needs to be fixedly installed, fixed and then disassembled. The installation and disassembly are cumbersome, and it is difficult to ensure that the position of each metal cylinder is the same when fixing, and it needs to be repositioned between each grinding , to increase the precision of grinding.
- the metal cylinder is also fixed in the placement groove of the rotating disk to improve the grinding efficiency.
- the rotating disk adopts the intermittent rotation mode. When the rotating disk stops rotating, the grinding piece starts to polish the metal cylinder located below. Applying an active force to the rotating disk will cause the rotating disk to rotate, which directly affects the grinding accuracy of the polishing sheet on the metal cylinder.
- the present invention provides a grinding device, a grinding method and a recording medium with high efficiency and precise positioning.
- the grinding device includes a stand, a rotating mechanism arranged on the stand, a grinding knife connected to the rotating mechanism by transmission, and a grinding table located below the grinding knife;
- It includes: a conveying plate, which is set in the grinding table; several downwardly recessed grooves are arranged on the edge of the conveying plate, and the grooves are set to place the cylinder to be polished;
- the conveying mechanism is connected to the conveying plate by transmission; the conveying plate is intermittently rotated under the drive of the conveying mechanism, and when the conveying plate stops rotating, the conveying mechanism is in a locked state.
- the cylinder is ground.
- the delivery mechanism includes:
- the connecting piece is triangular in shape; the first vertex of the connecting piece is hinged to the fixing piece, the second vertex is in contact with the cam surface, and the third vertex is hinged with a thorn;
- the chuck is installed with the fixing member;
- the chuck includes a body, and several slots equidistantly provided on the outer wall of the body; a direction is provided between the first vertex and the third vertex the chuck extends a raised portion of a predetermined height;
- the chuck is connected coaxially with the delivery tray.
- the sticky part pushes the chuck to rotate under the action of the cam to realize the function of conveying, and at the same time, the protrusion can be butted into the card slot under the action of the cam. At this time, the protrusion and the card slot are used together It acts as a lock to avoid the rotation of the conveying disc under the action of other external forces.
- the cam includes a wave section, and an arc surface that connects the two ends of the wave section and protrudes outward; the wave band surface and the arc surface of the cam are used to control the movement of the connecting piece at different heights , further controlling tricky swings.
- a roller is installed at the second vertex of the connecting piece, and the roller is in contact with the wave section and the arc surface. By setting the rollers, the frictional force between the connecting piece and the cam is reduced.
- a clamping mechanism is provided in the groove, and the clamping mechanism is configured to clamp and fix the cylinder to be polished; the clamping mechanism includes:
- the electric cylinder is arranged at the bottom of the bracket; the piston rod of the electric cylinder is connected with a driving piece in transmission;
- the connecting rod assembly is transmission connected between the clamping part and the pushing part; when the electric cylinder pushes the piston rod out, the pushing part moves to the bracket, and the connecting rod assembly pushes the clamping part to clamp.
- a clamping mechanism capable of effectively clamping the cylinder is provided to prevent the cylinder from rotating under the action of external force when it is polished, and increase the stability of grinding And improve the precision of grinding.
- an ejector rod is provided at the position of the axis of the bracket, and the bottom of the ejector rod is drive-connected to the piston rod of the electric cylinder.
- the cylinder in the groove is transferred to the grinding knife through the conveying plate, and in order to facilitate the transportation, there is a certain distance between the grinding knife and the cylinder itself, so it is necessary to transfer the cylinder or Only when the grinding knife is moved up or down can effective grinding be carried out, and if the grinding knife is moved down, it is very likely that several knives will be ground at the same time or touch other cylinders, resulting in the inability to carry out effective control and control later. Therefore, through the above scheme, the cylinder directly below the grinding knife is ejected for grinding, which further protects other cylinders.
- it includes: a feeding mechanism arranged on the opposite side of the rotating mechanism;
- the feeding mechanism includes:
- the placement frame is fixed on the stand; a through hole is provided at the center of the placement frame; storage tank;
- a slide cover is arranged below the through hole; one end of the slide cover is transmission-connected to the drive cylinder, and the drive cylinder is fixed on the placement frame;
- the feeding mechanism also includes:
- the guide groove is arranged obliquely between the conveying tray and the conduction hole;
- the guide column is fixed on the bottom of the guide groove; the side of the guide column close to the guide groove is provided with a notch recessed downward with a predetermined thickness, and the edge of the notch is at the bottom of the guide groove to resist;
- the guide rod is obliquely arranged above the guide groove; one end of the guide rod is fixed to the top of the guide column, and the other end is close to the outer edge of the through hole; the distance between the guide rod and the bottom of the guide groove is slightly greater than that to be The thickness of the grinding cylinder;
- t1 represents the grinding time for the conveying disc to stop rotating
- t2 represents the conveying time for the conveying disc to transfer the next groove to the feeding mechanism
- t3 represents the column to be polished The time for the body to move in the guide groove.
- a grinding method for a grinding device as described above specifically comprising the following steps:
- Step 1 Stack the cylinders to be polished in sequence in the storage barrel, and connect the bottom of the storage barrel to the conduction hole. At this time, the cover plate is in a closed state;
- Step 2 Start the conveying mechanism, and the conveying mechanism rotates the conveying plate.
- the conveying mechanism stops rotating; the time is calculated, the cover plate is in the open state, and the cylinder to be polished is transferred into the groove;
- Step 3 the conveying mechanism continues to rotate, and then execute Step 2; place the cylinders to be polished in the grooves in turn;
- Step 4 when performing steps 2 to 3, when the conveying mechanism is in the suspension of transportation, the clamping mechanism located in the groove directly below the grinding knife clamps the cylinder to be polished and pushes it out.
- the top surface of the grinding cylinder is in contact with the grinding knife, and the grinding knife is always in a grinding state.
- a recording medium is a non-transitory recording medium that can be read by a computer, and a program for causing the computer to execute the following steps is recorded on the recording medium:
- the opening and closing time of the cover plate meets the rotation and pause time of the conveying mechanism.
- the present invention improves the conveying mechanism based on the prior art.
- the conveying mechanism of the present invention is intermittent conveying. When the conveying mechanism is in a suspended state, it can not only feed the designated groove, but also provide sufficient grinding time; in addition, the conveying mechanism disclosed in the present invention has a locking function when transporting at the same time, and when the grinding knife is given a certain external force to the grinding cylinder, it will not cause the rotation of the conveying disc, which increases the grinding time. The accuracy decreases and various accidents occur.
- the present invention also sets a clamping mechanism in the groove with limited space, and the cover clamping mechanism can fix the cylinder being polished, so as to avoid the phenomenon that the cylinder rotates with the grinding knife during grinding;
- the clamping mechanism also has the function of jacking up, which ejects the cylinder that needs to be polished, that is, only the ejected cylinder is polished during grinding, and has no effect on other cylinders, which further increases the grinding accuracy.
- FIG. 1 is a schematic structural view of the grinding device of Embodiment 1.
- Fig. 2 is a structural schematic diagram of the conveying mechanism.
- Fig. 3 is a structural schematic diagram of the clamping mechanism.
- Fig. 4 is a cross-sectional view of the clamping mechanism.
- Fig. 5 is a sectional view of the feeding mechanism.
- Fig. 6 is a schematic diagram of the structure at the guide groove.
- Fig. 7 is a structural schematic diagram of the guide column in the feeding mechanism.
- FIG. 1 to Fig. 7 Each mark in Fig. 1 to Fig. 7 is: stand 1, rotating mechanism 2, grinding knife 3, grinding table 4, conveying plate 5, groove 6, cylinder to be polished 7, fixing part 8, cam 9, connecting part 10.
- the cylinder to be polished is effectively transported by using the conveying plate, and the cylinder is directly transferred to the grinding knife for grinding.
- the speed of the grinding knife is very fast, so the grinding knife has a certain force on the cylinder being polished, and the force is transmitted to the conveying plate through the cylinder, so the conveying plate is under the action of external force Unnecessary rotation can occur, and this rotation causes the cylinder being polished to move, which not only affects the precision of the grinding, but also affects the progress of feeding the opposite side.
- the present embodiment provides a grinding device as shown in Figure 1, comprising a stand 1, a turning mechanism 2 is arranged on the stand 1, a grinding knife 3 is connected to the turning mechanism 2, and the grinding knife 3 Send out and be provided with polishing table 4, and polishing table 4 is fixed on the stand 1.
- the rotating mechanism 2 is a prior art, so it will not be repeated here.
- the interior of the grinding table 4 is provided with a conveying tray 5.
- a conveying tray 5 In order to realize the two processes of simultaneous feeding and grinding, several downwardly recessed grooves 6 are provided at the edge of the conveying tray 5, and the cylinder 7 to be polished is placed Transport in groove 6. In order to facilitate later control in time, the distances between adjacent grooves 6 are the same. In order to drive the conveying disc 5 to rotate to realize the transportation and grinding of the cylinder 7 to be polished, unified management is carried out in terms of time. If the distances between adjacent grooves 6 are different, it is difficult to control the pairing between the feeding mechanism 18 and the grooves 6 .
- the transmission mechanism is connected to the axis of the conveying disc 5, and the conveying disc 5 rotates intermittently under the drive of the conveying mechanism, and when the conveying disc 5 stops rotating, the conveying mechanism is in a locked state.
- the knife 3 grinds the cylinder 7 to be polished below.
- the conveying mechanism includes: a fixing member 8 , a cam 9 , a connecting member 10 and a chuck, and the chuck and the conveying disc 5 are coaxially connected.
- one side of the fixing member 8 is fixed inside the stand 1, which can be fixed by welding or fixedly connected by bolts.
- the cam 9, the connecting piece 10 and the chuck are all rotatably mounted on the fixing piece 8 respectively, wherein the connecting piece 10 is triangular in shape and includes a first vertex 11, a second vertex 12 and a third vertex 13.
- a vertex 11 is hinged to the fixing part 8 to realize the connection relationship between the connecting part 10 and the fixing part 8 .
- a roller is installed at the second apex 12 , and the rolling surface of the roller is in contact with the rolling surface of the cam 9 .
- a stickle 14 is hinged at the third corner 13 .
- the chuck includes: a body 15 and a plurality of slots 16 equidistantly provided on the outer wall of the body 15 .
- the cam 9 includes a wave section 901 and an arc surface 902 connecting the two ends of the wave section 901 and protruding outward.
- the wavy surface includes: a first convex surface and a second convex surface connected to the two ends of the arc surface 902, and a first concave surface connected to the first convex surface A surface, a second concave surface connected to the second convex surface, and a third convex surface connected to the first concave surface and the second concave surface.
- the shaft center of the cam 9 is connected to the output shaft of the drive motor.
- the roller at the second vertex 12 is positioned at the arc surface 902 of the cam 9, the second vertex 12 is at the top, and the circle of the cam 9
- the arc surface 902 has an upward push-out effect on the second corner 12, so that the third corner 13 and the handle 14 installed at the third corner 13 are pushed out to move toward the chuck and make the handle 14 located in one of the slots 16 Inside, the chuck pauses at this time; the cam 9 continues to rotate, and when the roller is on the first convex surface, the second corner 12 is slightly raised, and the third corner 13 and the third corner 13
- the sticky handle 14 is slightly lifted up, and the sticky handle 14 is slightly separated from the slot 16.
- the sticky handle 14 When the roller is located on the first concave surface, the sticky handle 14 continues to move down, and is separated from the current slot 16 and moves to the next slot 16. The roller is positioned at During the second concave surface, the sticky handle 14 is clamped with the draw-in groove 16, and when the roller is positioned at the second convex surface, the second corner 12 is jacked up, then the third corner 13 and the sticky handle 14 at the third corner 13 Slightly jacked up, then thorny 14 moves upward against the draw-in groove 16 where now, and the chuck is pushed so repeatedly.
- a protrusion 17 extending to the chuck at a predetermined height is provided between the first vertex 11 and the third vertex 13;
- the protrusion 17 is stuck in the corresponding locking groove 16, which plays a very good locking effect.
- the intermittent rotation of the conveying disc 5 can be realized, and at the same time, when the conveying disc 5 stops rotating, the protrusion 17 locks the chuck, and when the grinding knife 3 applies an external force to the cylinder 7 to be polished, no It will cause the rotation of the conveying disc 5, which increases the stability and precision of grinding.
- the transport disc 5 is fixed to ensure that the transport disc 5 will not rotate under the action of the grinding knife 3
- the cylinder 7 to be polished is placed inside the groove 6 , that is, without other fixing effects, it cannot be ensured that the cylinder 7 to be polished located in the groove 6 will not rotate itself.
- the space in the groove 6 is also quite compact, how to fix the cylinder 7 to be polished in a limited space has become a difficult point.
- this embodiment discloses a clamping mechanism, which is arranged in the groove 6 .
- the clamping mechanism clamps and fixes the cylinder 7 to be polished.
- the clamping mechanism includes: a bracket 601 fixed on the inner wall of the groove 6, at least two groups of clamping pieces 602 are arranged on the edge of the bracket 601, and in this embodiment, the number of clamping pieces 602 is Three groups are evenly distributed.
- an electric cylinder is arranged under the bracket 601 , and the electric cylinder is a small cylinder.
- the piston rod of the electric cylinder is connected with a pusher 603, and the pusher 603 is connected with a connecting rod assembly, and the connecting rod assembly is connected with the clamping member 602 at the same time. Moving toward the bracket 601, the connecting rod assembly pushes the clamping member 602 to clamp.
- the clamping member 602 includes: a rotating shaft 6021 rotatably installed on the bracket 601, connecting blocks 6022 are fixed at both ends of the rotating shaft 6021, and a connecting block 6022 is arranged between the two connecting blocks 6022 A connecting shaft 6023, the connecting shaft 6023 is in transmission connection with the connecting rod assembly.
- the top ends of the two connecting blocks 6022 are provided with a clamping block 6024 extending upward to a predetermined height.
- the clamping block 6024 rotates inward with the rotating shaft 6021 as the center of a circle, and plays the role of clamping and fixing the cylinder 7 to be polished.
- the connecting rod assembly includes: a first connecting rod 6025 hinged to the pusher 603 , a second connecting rod 6026 hinged to the first connecting rod 6025 , and the second connecting rod 6026 is hinged to the connecting shaft 6023 at the same time.
- the working principle of the clamping mechanism is as follows: when the electric cylinder is in the compressed state, the pusher 603 is at the lowest end, at this time the angle between the first connecting rod 6025 and the second connecting rod 6026 is the largest, and the connecting shaft 6023 and the bracket The distance of the axis of 601 is the shortest, and the clamping block 6024 at this time has no fixing effect on the grinding cylinder.
- the cylinder 7 to be polished is placed in the groove 6, it is placed on the support 601.
- the piston rod of the electric cylinder pushes out the pusher 603, and the pusher 603 gradually moves upwards.
- the clamp between the first connecting rod 6025 and the second connecting rod 6026 The angle decreases, and the connecting shaft 6023 is ejected outwards.
- the clamping block 6024 rotates inward with the rotating shaft 6021 as the center of circle, and plays the role of clamping and fixing the cylinder 7 to be polished.
- the cylinder 7 to be polished is fixed by a compact clamping mechanism, which avoids the rotation of the cylinder during grinding, increases the stability during the grinding process and improves the grinding accuracy.
- the cylinder in the groove 6 is transferred to the grinding knife 3 through the conveying disc 5, and in order to facilitate transportation, there is a certain distance between the grinding knife 3 and the cylinder itself, so it is necessary to Only when the cylinder or the grinding knife 3 is moved up or down can the effective grinding process be carried out, and if the grinding knife 3 is moved down, it is very likely that several grinding knives 3 will be polished at the same time or come into contact with other cylinders 7 to be polished , As a result, effective control and transportation cannot be carried out later, and there will be inconsistencies in the degree of grinding between each cylinder, which directly reduces the qualified rate.
- an ejector rod 604 is provided at the axial position of the bracket 601, and the bottom of the ejector rod 604 is drive-connected to the piston rod of the electric cylinder.
- the ejector rod 604 when the piston rod pushes the pusher 603, the ejector rod 604 is pushed out at the same time, and the ejector rod 604 pushes out the cylinder 7 to be polished, thereby increasing the height of the cylinder 7 to be polished that is about to be polished.
- the cylinder 7 to be polished that needs to be polished is in contact with the grinding knife 3 to facilitate grinding, the height of the cylinder 7 to be polished and other cylinders to be polished is lower than the height of the cylinder being polished, which realizes targeted and one-stop One-to-one grinding improves the pass rate of products.
- the grinding device of this embodiment also includes a feeding mechanism 18 arranged on the opposite side of the rotating mechanism 2 .
- the feeding mechanism 18 includes: a placing frame 1801 arranged on the stand 1 , a through hole 1802 is opened at the center of the placing frame 1801 , and the placing frame 1801 is configured to place a storage bucket 1803 .
- the cylinders 7 to be polished are stacked on the inside of the material storage barrel 1803 in sequence, and the inside of the material storage barrel 1803 is an open structure.
- the open structure When aligned with the conduction hole 1802 , the cylinder 7 to be polished is discharged from the open structure and the conduction hole 1802 into the groove 6 on the conveying tray 5 in sequence.
- a sliding cover 1805 is provided under the conduction hole 1802 , and one end of the sliding cover 1805 is connected to the driving cylinder 1804 , and the driving cylinder 1804 is fixed on the placement frame 1801 .
- the time t t1+t2 when the sliding cover 1805 is closed; where t1 represents the grinding time for the conveying disc 5 to stop rotating; t2 represents the conveying time for the conveying tray 5 to transfer the next groove 6 to the feeding mechanism 18 .
- slots 16 are symmetrically provided at the bottom of the placing frame 1801 , and the two sides of the sliding cover 1805 are located in the slots 16 .
- the slot 16 not only serves as a guide for the sliding cover 1805, but also as a support. When the sliding cover 1805 is in a closed state, it can support more cylinders 7 to be polished.
- guide groove 1806 is provided as a buffer section to solve the above-mentioned problem.
- Feeding mechanism 18 is arranged on one side of conveying tray 5, and guide groove 1806 is provided between feeding mechanism 18 and conveying tray 5.
- the guide groove 1806 is arranged obliquely between the conveying tray 5 and the through hole 1802 .
- a guide column 1807 is fixed at the bottom of the guide groove 1806, and the guide column 1807 is provided on the side close to the guide groove 1806.
- the notch 1808 with a predetermined thickness is recessed downwards, and the edge of the notch 1808 is at the bottom of the guide groove 1806 to resist, so that the cylinder 7 to be polished in the guide groove 1806 can smoothly transition into the guide column 1807, and through the guide The post 1807 is transferred into the groove 6 .
- the bottom of the guide column 1807 extends to the top of the groove 6, and the guide groove 1806 is provided with an inclined guide column 1807, one end of the guide rod 1809 is fixed to the top of the guide column 1807 (in order to ensure that the cylinder body 7 to be polished moves from the guide groove 1806 to the guide column 1807 without partial tilting or turning over, so as to achieve
- the cylinder 7 is placed horizontally when it falls into the groove 6), and the other end is close to the outer edge of the via hole 1802 (does not affect the cylinder 7 to be polished to fall from the via hole 1802).
- a polishing method of a cylindrical polishing device specifically includes the following steps:
- Step 1 Stack the cylinders to be polished in sequence in the storage tank, and connect the bottom of the storage tank to the conduction hole. At this time, the cover plate is in a closed state;
- Step 2 start the conveying mechanism, the conveying mechanism rotates the conveying plate, and when the groove on the conveying plate is located under the conduction hole or the guide column, the conveying mechanism stops rotating;
- the cylinder to be polished in the storage tank directly passes through the conduction hole and enters the groove.
- the cylinders to be polished in the storage barrel will pass through the conduction hole in turn, transfer to the guide column along the guide groove, and fall into the corresponding groove through the guide column When it is guided into the groove, it is limited by the guide rod.
- Step 3 the conveying mechanism continues to rotate, and execute step 2; place the cylinder to be polished in the groove in turn; when placing, place the cylinder to be polished on the bracket, and the piston rod of the electric cylinder is in a compressed state at this time, and the pusher Located at the lowest end, the angle between the first connecting rod and the second connecting rod is the largest, and the distance between the connecting shaft and the axis of the support is the shortest, and the clamping block at this time has no fixing effect on the grinding cylinder.
- Step 4 when performing steps 2 to 3, when the conveying mechanism is in the suspension of transportation, the clamping mechanism located in the groove directly below the grinding knife clamps the cylinder to be polished and pushes it out.
- the top surface of the grinding cylinder is in contact with the grinding knife, and the grinding knife is always in the grinding state: the piston rod of the electric cylinder pushes out the pusher, and the pusher gradually moves upwards.
- the gap between the first connecting rod and the second connecting rod The included angle decreases, and the connecting shaft is ejected outwards.
- the clamping block rotates inward with the rotating shaft as the center of the circle, and plays the role of clamping and fixing the cylinder to be polished.
- the ejector rod when the piston rod pushes the pusher, the ejector rod is ejected at the same time, and the ejector rod ejects the cylinder to be polished, which increases the height of the cylinder to be polished that will soon need to be polished.
- the contact between the body and the grinding knife is convenient for grinding, and the height of the polished cylinder and other cylinders to be polished is lower than the height of the grinding cylinder.
- a recording medium is also disclosed, which is a non-transitory recording medium that can be read by a computer, and the recording medium is recorded with a program for causing the computer to perform the following steps:
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A cylinder grinding device and method, and a recording medium, relating to the technical field of grinding devices. The cylinder grinding device comprises a conveying disc and a conveying mechanism. The conveying disc is disposed in a grinding table. A plurality of recesses that are recessed downward are formed in the edge of the conveying disc, and the recesses are configured to place cylinders to be ground. The conveying mechanism is transmittingly connected to the conveying disc. The conveying disc is driven by the conveying mechanism to rotate intermittently, and when the conveying disc stops rotating, the conveying mechanism is in a locked state, and in this case, a grinding knife grinds a cylinder to be ground below the grinding knife. The conveying mechanism provided by the present invention also has both transporting and locking functions, that is, even when the grinding knife exerts a certain external force on the cylinder that is being ground, the conveying disc does not rotate, thereby improving the grinding precision, and reducing the occurrence of various accidents.
Description
本发明属于打磨装置的技术领域,特别是涉及柱体的打磨装置、打磨方法及记录介质。 The invention belongs to the technical field of polishing devices, and in particular relates to a cylindrical polishing device, a polishing method and a recording medium.
为了满足使用需求和增加安全性能,对五金柱体进行打磨是较为常见的处理技术。该技术技能防止五金柱体长时间暴露在空气中易生锈,同时还能避免使用时会粘在人手上,如果手上有伤口的话,很容易感染破伤风。In order to meet the needs of use and increase safety performance, grinding the metal cylinder is a relatively common processing technology. This technical skill prevents the metal cylinder from being easily rusted when it is exposed to the air for a long time, and at the same time prevents it from sticking to people's hands during use. If there is a wound on the hand, it is easy to be infected with tetanus.
而现有技术中,一方面是通过人工用砂纸手动打磨铁棒,费事又费力,并且打磨不干净;另一方面是将五金柱体固定在夹具上,然后通过打磨片机械打磨,但是每打磨一个五金柱体就需要对五金柱体进行固定安装、固定然后拆卸,安装拆卸繁琐,且在固定时很难确保每个五金柱体的所在位置是相同的,每次打磨之间都需要重新定位,以增加打磨的精准性。In the prior art, on the one hand, the iron rod is manually polished with sandpaper, which is troublesome and laborious, and the grinding is not clean; One metal cylinder needs to be fixedly installed, fixed and then disassembled. The installation and disassembly are cumbersome, and it is difficult to ensure that the position of each metal cylinder is the same when fixing, and it needs to be repositioned between each grinding , to increase the precision of grinding.
现有技术中,也有将五金柱体固定在转动盘的放置槽内,以提高打磨的效率。转动盘采用间歇式转动的模式,当转动盘停止转动时,打磨片开始对位于下方的五金柱体进行打磨,但是实际在打磨时,打磨到对五金柱体存在一定的作用力,五金柱体将作用力作用于转动盘,将会导致转动盘发生转动,直接影响到打磨片对五金柱体的打磨精度。In the prior art, the metal cylinder is also fixed in the placement groove of the rotating disk to improve the grinding efficiency. The rotating disk adopts the intermittent rotation mode. When the rotating disk stops rotating, the grinding piece starts to polish the metal cylinder located below. Applying an active force to the rotating disk will cause the rotating disk to rotate, which directly affects the grinding accuracy of the polishing sheet on the metal cylinder.
本发明为解决上述背景技术中存在的技术问题,提供了一种高效率、定位精准的打磨装置、打磨方法及记录介质。In order to solve the technical problems in the above-mentioned background technology, the present invention provides a grinding device, a grinding method and a recording medium with high efficiency and precise positioning.
本发明采用以下技术方案:打磨装置,包括,立架,设于所述立架上的转动机构,传动连接于所述转动机构的打磨刀,位于所述打磨刀下方的打磨台;The present invention adopts the following technical solutions: the grinding device includes a stand, a rotating mechanism arranged on the stand, a grinding knife connected to the rotating mechanism by transmission, and a grinding table located below the grinding knife;
包括:输送盘,设于所述打磨台内;所述输送盘的边缘处设有若干个向下凹陷的凹槽,所述凹槽被设置为放置待打磨柱体;It includes: a conveying plate, which is set in the grinding table; several downwardly recessed grooves are arranged on the edge of the conveying plate, and the grooves are set to place the cylinder to be polished;
输送机构,传动连接于所述输送盘;所述输送盘在输送机构的驱动下做间歇式转动,且输送盘停止转动时,输送机构处于锁紧状态,此时打磨刀对位于下方的待打磨柱体进行打磨。The conveying mechanism is connected to the conveying plate by transmission; the conveying plate is intermittently rotated under the drive of the conveying mechanism, and when the conveying plate stops rotating, the conveying mechanism is in a locked state. The cylinder is ground.
在进一步的实施例中,所述输送机构包括:In a further embodiment, the delivery mechanism includes:
固定件,固定于所述立架内;a fixing part, fixed in the stand;
凸轮,安装于所述固定件;a cam installed on the fixing member;
连接件,呈三角状;所述连接件的第一顶角铰接于所述固定件,第二顶角与所述凸轮面接触,第三顶角处铰接有棘手;The connecting piece is triangular in shape; the first vertex of the connecting piece is hinged to the fixing piece, the second vertex is in contact with the cam surface, and the third vertex is hinged with a thorn;
卡盘,安装与所述固定件;所述卡盘包括本体,以及等距离开设在所述本体的外壁处的若干个卡槽;所述第一顶角与第三顶角之间设置有向卡盘延伸预定高度的凸起部;The chuck is installed with the fixing member; the chuck includes a body, and several slots equidistantly provided on the outer wall of the body; a direction is provided between the first vertex and the third vertex the chuck extends a raised portion of a predetermined height;
所述卡盘与所述输送盘为同轴连接。The chuck is connected coaxially with the delivery tray.
通过采用上述技术方案:棘手在凸轮作用下推动卡盘转动实现输送的功能,同时凸起部在凸轮的作用下能够对接的卡到卡槽内,此时的凸起部与卡槽的配合使用起到锁紧的作用,避免在受其他的外力作用下输送盘发生转动。By adopting the above technical solution: the sticky part pushes the chuck to rotate under the action of the cam to realize the function of conveying, and at the same time, the protrusion can be butted into the card slot under the action of the cam. At this time, the protrusion and the card slot are used together It acts as a lock to avoid the rotation of the conveying disc under the action of other external forces.
在进一步的实施例中,所述凸轮包括波断面,以及衔接所述波断面两端并向外凸起的圆弧面;凸轮的波段面和圆弧面是为了控制连接件在不同高度的移动,则进一步控制棘手的摆动。In a further embodiment, the cam includes a wave section, and an arc surface that connects the two ends of the wave section and protrudes outward; the wave band surface and the arc surface of the cam are used to control the movement of the connecting piece at different heights , further controlling tricky swings.
所述连接件的第二个顶角处安装有滚轮,所述滚轮与波断面和圆弧面接触。通过设置滚轮,减少连接件与凸轮之间的摩擦力。A roller is installed at the second vertex of the connecting piece, and the roller is in contact with the wave section and the arc surface. By setting the rollers, the frictional force between the connecting piece and the cam is reduced.
在进一步的实施例中,所述凹槽内设置有夹持机构,所述夹持机构被设置为对待打磨柱体进行夹紧固定;所述夹持机构包括:In a further embodiment, a clamping mechanism is provided in the groove, and the clamping mechanism is configured to clamp and fix the cylinder to be polished; the clamping mechanism includes:
支架,沿径向固定在所述凹槽内;a bracket fixed radially in the groove;
若干个夹持件,顶部铰接于所述支架的边缘处;a plurality of clamping parts, the tops of which are hinged at the edge of the bracket;
电动气缸,设于所述支架的底部;所述电动气缸的活塞杆上传动连接有推动件;The electric cylinder is arranged at the bottom of the bracket; the piston rod of the electric cylinder is connected with a driving piece in transmission;
连杆组件,传动连接于夹持件与推动件之间;电动气缸将活塞杆推出时,推动件向支架运动,连杆组件推动夹持件夹持。The connecting rod assembly is transmission connected between the clamping part and the pushing part; when the electric cylinder pushes the piston rod out, the pushing part moves to the bracket, and the connecting rod assembly pushes the clamping part to clamp.
通过采用上述技术方案:在空间极为有限的情况下,设置了能够对柱体起到有效夹持的夹持机构,避免柱体在被打磨时受外力的作用发生自转,增加了打磨的稳定性和提高了打磨的精度。By adopting the above technical scheme: in the case of extremely limited space, a clamping mechanism capable of effectively clamping the cylinder is provided to prevent the cylinder from rotating under the action of external force when it is polished, and increase the stability of grinding And improve the precision of grinding.
在进一步的实施例中,所述支架的轴线位置处设置有顶出杆,所述顶出杆的底部传动连接于所述电动气缸的活塞杆。In a further embodiment, an ejector rod is provided at the position of the axis of the bracket, and the bottom of the ejector rod is drive-connected to the piston rod of the electric cylinder.
通过采用上述技术方案:通过输送盘将凹槽内的柱体转移到打磨刀处,而为了便于输送,故打磨刀与柱体之间本身是留有一定的距离的,故需要将柱体或者打磨刀上移或者下移才能够进行有效的打磨处理,而如果将打磨刀下移,则很有可能会同时打磨刀几个或者接触到其他的柱体,从而导致后面无法进行有效的控制和输送,故通过上述方案,将位于打磨刀正下方的柱体顶出进行打磨,进一步保护了其他的柱体。By adopting the above technical scheme: the cylinder in the groove is transferred to the grinding knife through the conveying plate, and in order to facilitate the transportation, there is a certain distance between the grinding knife and the cylinder itself, so it is necessary to transfer the cylinder or Only when the grinding knife is moved up or down can effective grinding be carried out, and if the grinding knife is moved down, it is very likely that several knives will be ground at the same time or touch other cylinders, resulting in the inability to carry out effective control and control later. Therefore, through the above scheme, the cylinder directly below the grinding knife is ejected for grinding, which further protects other cylinders.
在进一步的实施例中,包括:上料机构,设于所述转动机构的对立面;In a further embodiment, it includes: a feeding mechanism arranged on the opposite side of the rotating mechanism;
所述上料机构包括:The feeding mechanism includes:
放置架,固定于所述立架上;所述放置架的中心位置处开设有导通孔;所述放置架被设置用于放置储料桶,所述储料桶的底部对准于所述储料桶;The placement frame is fixed on the stand; a through hole is provided at the center of the placement frame; storage tank;
滑盖,设于所述导通孔的下方;所述滑盖的一端传动连接于驱动气缸,所述驱动气缸固定于所述放置架上;A slide cover is arranged below the through hole; one end of the slide cover is transmission-connected to the drive cylinder, and the drive cylinder is fixed on the placement frame;
其中,所述滑盖关闭的时间t=t1+t2;式中t1表示输送盘停止转动的打磨时间;t2表示输送盘将下一个凹槽转移至上料机构处的输送时间。Wherein, the time when the sliding cover is closed is t=t1+t2; where t1 represents the grinding time for the conveying plate to stop rotating; t2 represents the conveying time for the conveying plate to transfer the next groove to the feeding mechanism.
通过采用上述技术方案:通过设置滑盖和滑盖关闭的时间,控制上料机构上料的节奏,该节奏符合打磨时间和转动时间的总和,以确保每次上料时柱体能够恰好落在凹槽内。By adopting the above-mentioned technical scheme: by setting the sliding cover and the closing time of the sliding cover, the feeding rhythm of the feeding mechanism is controlled, and the rhythm conforms to the sum of the grinding time and the turning time, so as to ensure that the cylinder can just fall on each feeding time. inside the groove.
在进一步的实施例中,所述上料机构还包括:In a further embodiment, the feeding mechanism also includes:
导向槽,倾斜设置在输送盘与导通孔之间;The guide groove is arranged obliquely between the conveying tray and the conduction hole;
导向柱,固定于所述导向槽的底部;所述导向柱靠近导向槽的一侧设有向下凹陷预定厚度的缺口,所述缺口的边缘处于所述导向槽的底部相抵;The guide column is fixed on the bottom of the guide groove; the side of the guide column close to the guide groove is provided with a notch recessed downward with a predetermined thickness, and the edge of the notch is at the bottom of the guide groove to resist;
导向杆,倾斜设于所述导向槽的上方;所述导向杆的一端与导向柱的顶部固定,另一端接近导通孔的外边缘处;导向杆与导向槽底部之间的距离略大于待打磨柱体的厚度;The guide rod is obliquely arranged above the guide groove; one end of the guide rod is fixed to the top of the guide column, and the other end is close to the outer edge of the through hole; the distance between the guide rod and the bottom of the guide groove is slightly greater than that to be The thickness of the grinding cylinder;
所述滑盖关闭的时间t=t1+t2-t3;式中t1表示输送盘停止转动的打磨时间;t2表示输送盘将下一个凹槽转移至上料机构处的输送时间;t3表示待打磨柱体在导向槽内移动的时间。The time when the sliding cover is closed is t=t1+t2-t3; where t1 represents the grinding time for the conveying disc to stop rotating; t2 represents the conveying time for the conveying disc to transfer the next groove to the feeding mechanism; t3 represents the column to be polished The time for the body to move in the guide groove.
当直接使用滑盖控制上料机构上料的节奏时,滑盖在阻隔当前滑盖和下一个滑盖时,将会出现以下现象,如果提前关闭则当前滑盖被卡住,如果滞后关闭下一个滑盖被卡住或者提前掉落,将无法控制。因此通过设置了导向槽作为一个缓冲段,以解决上述问题。When the slide cover is directly used to control the feeding rhythm of the feeding mechanism, when the slide cover blocks the current slide cover and the next slide cover, the following phenomenon will occur. If the slide cover is closed in advance, the current slide cover will be blocked; A slide that gets stuck or falls off prematurely will be out of control. Therefore, the above-mentioned problems are solved by setting the guide groove as a buffer section.
一种如上所述的打磨装置的打磨方法,具体包括以下步骤:A grinding method for a grinding device as described above, specifically comprising the following steps:
步骤一、将待打磨柱体依次叠放在储料桶内,并将储料桶的底部对接于导通孔处,此时的盖板处于闭合状态;Step 1. Stack the cylinders to be polished in sequence in the storage barrel, and connect the bottom of the storage barrel to the conduction hole. At this time, the cover plate is in a closed state;
步骤二、启动输送机构,输送机构转动输送盘,当输送盘上的凹槽位于导通孔或者导向柱下方时,输送机构停止转动;计算好时间,盖板处于打开状态,待打磨柱体被转移到凹槽内;Step 2: Start the conveying mechanism, and the conveying mechanism rotates the conveying plate. When the groove on the conveying plate is located under the conduction hole or the guide column, the conveying mechanism stops rotating; the time is calculated, the cover plate is in the open state, and the cylinder to be polished is transferred into the groove;
步骤三、输送机构继续转动,执行步骤二;将待打磨柱体依次放置在凹槽内;Step 3, the conveying mechanism continues to rotate, and then execute Step 2; place the cylinders to be polished in the grooves in turn;
步骤四、另一方面,在执行步骤二至步骤三时,当输送机构处于暂停运输时,位于打磨刀正下方处的凹槽内的夹持机构将待打磨柱体夹紧并顶出时待打磨柱体的顶面与打磨刀接触,打磨刀始终处于打磨状态。Step 4. On the other hand, when performing steps 2 to 3, when the conveying mechanism is in the suspension of transportation, the clamping mechanism located in the groove directly below the grinding knife clamps the cylinder to be polished and pushes it out. The top surface of the grinding cylinder is in contact with the grinding knife, and the grinding knife is always in a grinding state.
一种记录介质,是非临时性的能够由计算机读取的记录介质,该记录介质的记录有用于使计算机执行如下的步骤的程序:A recording medium is a non-transitory recording medium that can be read by a computer, and a program for causing the computer to execute the following steps is recorded on the recording medium:
对转动机构施加指令,对打磨刀具有并保持自转的步骤;The step of applying instructions to the rotating mechanism to have and maintain the self-rotation of the grinding knife;
对输送机构施加指令,对输送盘执行间歇式转动,当停止转动时锁紧输送盘的步骤;The steps of applying instructions to the conveying mechanism, performing intermittent rotation on the conveying tray, and locking the conveying tray when the rotation stops;
对夹持机构施加指令,当需要打磨时,对当前凹槽内的待打磨柱体夹紧并顶出便于打磨的步骤;Apply instructions to the clamping mechanism. When grinding is required, clamp the cylinder to be polished in the current groove and eject the steps for grinding;
对上料机构施加指令,时盖板打开和闭合的时间满足输送机构转动和暂停的时间。When an instruction is given to the feeding mechanism, the opening and closing time of the cover plate meets the rotation and pause time of the conveying mechanism.
本发明基于现有技术对输送机构做了改进,本发明的输送机构为间歇式运输,当输送机构处于暂停状态时,既能够给指定的凹槽进行上料,同时又给打磨刀提供了足够的打磨时间;另外,本发明公开的输送机构在同时运输时具备锁紧功能,既在打磨刀给与正在打磨柱体一定外力的作用时,也不会导致输送盘的转动,增加了打磨时的精度降低各种意外的发生。The present invention improves the conveying mechanism based on the prior art. The conveying mechanism of the present invention is intermittent conveying. When the conveying mechanism is in a suspended state, it can not only feed the designated groove, but also provide sufficient grinding time; in addition, the conveying mechanism disclosed in the present invention has a locking function when transporting at the same time, and when the grinding knife is given a certain external force to the grinding cylinder, it will not cause the rotation of the conveying disc, which increases the grinding time. The accuracy decreases and various accidents occur.
此外,本发明还在空间有限的凹槽内设置夹持机构,盖夹持机构能够对正在打磨的柱体起到固定的作用,避免出现在打磨时柱体跟随着打磨刀一起转动的现象;同时夹持机构还具有顶升的功能,将需要打磨的柱体顶出,即打磨时仅对被顶出的柱体进行打磨,对其他的柱体没有任何影响,进一步增加了打磨的精确度。In addition, the present invention also sets a clamping mechanism in the groove with limited space, and the cover clamping mechanism can fix the cylinder being polished, so as to avoid the phenomenon that the cylinder rotates with the grinding knife during grinding; At the same time, the clamping mechanism also has the function of jacking up, which ejects the cylinder that needs to be polished, that is, only the ejected cylinder is polished during grinding, and has no effect on other cylinders, which further increases the grinding accuracy. .
图1为实施例1的打磨装置的结构示意图。FIG. 1 is a schematic structural view of the grinding device of Embodiment 1.
图2为输送机构的结构示意图。Fig. 2 is a structural schematic diagram of the conveying mechanism.
图3为夹持机构的结构示意图。Fig. 3 is a structural schematic diagram of the clamping mechanism.
图4为夹持机构的剖视图。Fig. 4 is a cross-sectional view of the clamping mechanism.
图5为上料机构的剖视图。Fig. 5 is a sectional view of the feeding mechanism.
图6为导向槽处的结构示意图。Fig. 6 is a schematic diagram of the structure at the guide groove.
图7为上料机构中的导向柱的结构示意图。Fig. 7 is a structural schematic diagram of the guide column in the feeding mechanism.
图1至图7中的各标注为:立架1、转动机构2、打磨刀3、打磨台4、输送盘5、凹槽6、待打磨柱体7、固定件8、凸轮9、连接件10、第一顶角11、第二顶角12、第三顶角13、棘手14、本体15、卡槽16、凸起部17、上料机构18、波断面901、圆弧面902、支架601、夹持件602、推动件603、顶出杆604、放置架1801、导通孔1802、储料桶1803、驱动气缸1804、滑盖1805、导向槽1806、导向柱1807、缺口1808、导向杆1809、转动轴6021、连接块6022、连接轴6023、夹持块6024、第一连杆6025、第二连杆6026。Each mark in Fig. 1 to Fig. 7 is: stand 1, rotating mechanism 2, grinding knife 3, grinding table 4, conveying plate 5, groove 6, cylinder to be polished 7, fixing part 8, cam 9, connecting part 10. First vertex 11, second vertex 12, third vertex 13, handle 14, body 15, slot 16, protrusion 17, feeding mechanism 18, wave section 901, arc surface 902, bracket 601, clamping piece 602, pushing piece 603, ejector rod 604, placement frame 1801, conduction hole 1802, material storage barrel 1803, driving cylinder 1804, slide cover 1805, guide groove 1806, guide column 1807, notch 1808, guide Rod 1809 , rotating shaft 6021 , connecting block 6022 , connecting shaft 6023 , clamping block 6024 , first connecting rod 6025 , and second connecting rod 6026 .
经过申请人的研究分析,为了提高打磨效率使用输送盘对待打磨柱体进行有效的输送,直接将打磨柱体转移到打磨刀处进行打磨。而实际在打磨过程中,打磨刀的转速是非常快的,因此打磨刀对正在打磨的柱体有着一定的作用力,该作用力通过柱体传输给输送盘,故输送盘在外力的作用下能够发生不需要的转动,这一转动使正在打磨的柱体发生移动,不仅仅会影响打磨的精度,同时还会影响到对立面处的上料的进度。After the research and analysis of the applicant, in order to improve the grinding efficiency, the cylinder to be polished is effectively transported by using the conveying plate, and the cylinder is directly transferred to the grinding knife for grinding. In the actual grinding process, the speed of the grinding knife is very fast, so the grinding knife has a certain force on the cylinder being polished, and the force is transmitted to the conveying plate through the cylinder, so the conveying plate is under the action of external force Unnecessary rotation can occur, and this rotation causes the cylinder being polished to move, which not only affects the precision of the grinding, but also affects the progress of feeding the opposite side.
实施例Example
11
为了解决这一技术问题,本实施例提供了打磨装置如图1所示,包括立架1,立架1上设置有转动机构2,转动机构2上传动连接有打磨刀3,打磨刀3的下发设置有打磨台4,打磨台4固定在立架1上。在本实施例中,转动机构2为现有技术故在此不做赘述。In order to solve this technical problem, the present embodiment provides a grinding device as shown in Figure 1, comprising a stand 1, a turning mechanism 2 is arranged on the stand 1, a grinding knife 3 is connected to the turning mechanism 2, and the grinding knife 3 Send out and be provided with polishing table 4, and polishing table 4 is fixed on the stand 1. In this embodiment, the rotating mechanism 2 is a prior art, so it will not be repeated here.
其中,打磨台4的内部设置有输送盘5,为了实现同时上料和打磨的两道工序,在输送盘5的边缘处设置有若干个向下凹陷的凹槽6,待打磨柱体7放置在凹槽6内进行运输。为了便于后期在时间上的控制,相邻凹槽6之间的距离相同。为了驱动输送盘5转动以实现对待打磨柱体7的运输和打磨,在时间上进行统一化管理。如果相邻凹槽6之间的距离不一样,则很难控制上料机构18与凹槽6之间的配对。在本实施例中,输送盘5的轴线处传动连接有输送机构,输送盘5在输送机构的驱动下做间歇式转动,且输送盘5停止转动时,输送机构处于锁紧状态,此时打磨刀3对位于下方的待打磨柱体7进行打磨。Wherein, the interior of the grinding table 4 is provided with a conveying tray 5. In order to realize the two processes of simultaneous feeding and grinding, several downwardly recessed grooves 6 are provided at the edge of the conveying tray 5, and the cylinder 7 to be polished is placed Transport in groove 6. In order to facilitate later control in time, the distances between adjacent grooves 6 are the same. In order to drive the conveying disc 5 to rotate to realize the transportation and grinding of the cylinder 7 to be polished, unified management is carried out in terms of time. If the distances between adjacent grooves 6 are different, it is difficult to control the pairing between the feeding mechanism 18 and the grooves 6 . In this embodiment, the transmission mechanism is connected to the axis of the conveying disc 5, and the conveying disc 5 rotates intermittently under the drive of the conveying mechanism, and when the conveying disc 5 stops rotating, the conveying mechanism is in a locked state. The knife 3 grinds the cylinder 7 to be polished below.
为了实现上述功能,如图2所示,输送机构包括:固定件8、凸轮9、连接件10和卡盘,卡盘与输送盘5为同轴连接。其中,固定件8的一侧面固定在立架1的内部,可以通过焊接固定,也可以是通过螺栓固定连接。凸轮9、连接件10和卡盘均分别可转动的安装在固定件8上,其中,连接件10为三角状,包括第一顶角11、第二顶角12和第三顶角13,第一顶角11与固定件8相互铰接以实现连接件10与固定件8之间的连接关系。第二顶角12处安装有滚轮,所述滚轮的滚面与凸轮9的滚面相接触。第三顶角13处铰接有棘手14,为了与棘手14相适配,所述卡盘包括:本体15和等距离开设在本体15外壁处的多个卡槽16。且为了实现棘手14对卡盘的推动作用,凸轮9包括波断面901,以及衔接所述波断面901两端并向外凸起的圆弧面902。In order to realize the above functions, as shown in FIG. 2 , the conveying mechanism includes: a fixing member 8 , a cam 9 , a connecting member 10 and a chuck, and the chuck and the conveying disc 5 are coaxially connected. Wherein, one side of the fixing member 8 is fixed inside the stand 1, which can be fixed by welding or fixedly connected by bolts. The cam 9, the connecting piece 10 and the chuck are all rotatably mounted on the fixing piece 8 respectively, wherein the connecting piece 10 is triangular in shape and includes a first vertex 11, a second vertex 12 and a third vertex 13. A vertex 11 is hinged to the fixing part 8 to realize the connection relationship between the connecting part 10 and the fixing part 8 . A roller is installed at the second apex 12 , and the rolling surface of the roller is in contact with the rolling surface of the cam 9 . A stickle 14 is hinged at the third corner 13 . In order to fit the stickle 14 , the chuck includes: a body 15 and a plurality of slots 16 equidistantly provided on the outer wall of the body 15 . And in order to realize the pushing effect of the handlebar 14 on the chuck, the cam 9 includes a wave section 901 and an arc surface 902 connecting the two ends of the wave section 901 and protruding outward.
在进一步的实施例中,所述波浪面包括:分别与圆弧面902的两端过渡连接的第一凸起面和第二凸起面,还包括连接于第一凸起面的第一凹陷面,连接于第二凸起面的第二凹陷面,以及连接第一凹陷面和第二凹陷面的第三凸起面。In a further embodiment, the wavy surface includes: a first convex surface and a second convex surface connected to the two ends of the arc surface 902, and a first concave surface connected to the first convex surface A surface, a second concave surface connected to the second convex surface, and a third convex surface connected to the first concave surface and the second concave surface.
使用时,凸轮9的轴心处传动连接于驱动电机的输出轴,当第二顶角12处的滚轮位于凸轮9的圆弧面902时,第二顶角12位于最顶端,凸轮9的圆弧面902对第二顶角12有着向上顶出的作用,使得第三顶角13及安装在第三顶角13处的棘手14被顶出向卡盘运动并使得棘手14位于其中一个卡槽16内,此时的卡盘暂停运动;凸轮9继续转动,当滚轮位于第一凸起面时,第二顶角12为轻微的顶起,则第三顶角13和第三顶角13处的棘手14被轻微的顶起,棘手14与卡槽16稍有脱离,滚轮位于第一凹陷面时,棘手14持续下移,与当前的卡槽16脱离移动到下一个卡槽16内,滚轮位于第二凹陷面时,棘手14与卡槽16卡紧,滚轮位于第二凸起面时,将第二顶角12顶起,则第三顶角13和位于第三顶角13处的棘手14被轻微的顶起,则棘手14顶着现在所在的卡槽16向上移动,卡盘被推动如此反复。During use, the shaft center of the cam 9 is connected to the output shaft of the drive motor. When the roller at the second vertex 12 is positioned at the arc surface 902 of the cam 9, the second vertex 12 is at the top, and the circle of the cam 9 The arc surface 902 has an upward push-out effect on the second corner 12, so that the third corner 13 and the handle 14 installed at the third corner 13 are pushed out to move toward the chuck and make the handle 14 located in one of the slots 16 Inside, the chuck pauses at this time; the cam 9 continues to rotate, and when the roller is on the first convex surface, the second corner 12 is slightly raised, and the third corner 13 and the third corner 13 The sticky handle 14 is slightly lifted up, and the sticky handle 14 is slightly separated from the slot 16. When the roller is located on the first concave surface, the sticky handle 14 continues to move down, and is separated from the current slot 16 and moves to the next slot 16. The roller is positioned at During the second concave surface, the sticky handle 14 is clamped with the draw-in groove 16, and when the roller is positioned at the second convex surface, the second corner 12 is jacked up, then the third corner 13 and the sticky handle 14 at the third corner 13 Slightly jacked up, then thorny 14 moves upward against the draw-in groove 16 where now, and the chuck is pushed so repeatedly.
为在上述结构中卡盘停止转动时,对卡盘有着锁紧的作用,在第一顶角11与第三顶角13之间设置有向卡盘延伸预定高度的凸起部17;当滚轮位于圆弧面902处时(棘手14与卡槽16卡紧时),凸起部17卡在对应的卡槽16内,起到很好的锁紧的作用。In order to lock the chuck when the chuck stops rotating in the above structure, a protrusion 17 extending to the chuck at a predetermined height is provided between the first vertex 11 and the third vertex 13; When located at the arc surface 902 (when the sticky handle 14 is fastened to the locking groove 16), the protrusion 17 is stuck in the corresponding locking groove 16, which plays a very good locking effect.
换言之,基于上述结构,既能够实现输送盘5的间歇式转动,同时当输送盘5停止转动时,凸起部17锁紧卡盘,当打磨刀3给待打磨柱体7施加外力时,不会造成输送盘5的转动,增加了打磨的稳定性和精度。In other words, based on the above structure, the intermittent rotation of the conveying disc 5 can be realized, and at the same time, when the conveying disc 5 stops rotating, the protrusion 17 locks the chuck, and when the grinding knife 3 applies an external force to the cylinder 7 to be polished, no It will cause the rotation of the conveying disc 5, which increases the stability and precision of grinding.
然而,在以上实施例中,虽然对输送盘5起到固定的作用,以保证输送盘5不会在打磨刀3的作用下发生转动,但是待打磨柱体7是放置在凹槽6内部的,也就是没有其他的固定作用,无法确保位于凹槽6内的待打磨柱体7本身不会发生自转。而凹槽6内的空间也是相当紧凑的,如何在有限的空间的内对待打磨柱体7进行固定成了一个难点。However, in the above embodiments, although the transport disc 5 is fixed to ensure that the transport disc 5 will not rotate under the action of the grinding knife 3, the cylinder 7 to be polished is placed inside the groove 6 , that is, without other fixing effects, it cannot be ensured that the cylinder 7 to be polished located in the groove 6 will not rotate itself. And the space in the groove 6 is also quite compact, how to fix the cylinder 7 to be polished in a limited space has become a difficult point.
在进一步的实施例中,为了解决上述技术问题,本实施例公开了一种夹持机构,设置在凹槽6内。该夹持机构对待打磨柱体7进行夹紧固定。如图3所示,夹持机构包括:固定在凹槽6内壁处的支架601,支架601的边缘处设置有至少两组夹持件602,在本实施例中,夹持件602的数量为三组且为均匀分布。为了控制夹持件602的工作状态,支架601的下方设置有电动气缸,所述电动气缸为小型气缸。所述电动气缸的活塞杆上传动连接有推动件603,所述推动件603传动连接有连杆组件,连杆组件同时传动连接于夹持件602,电动气缸将活塞杆推出时,推动件603向支架601运动,连杆组件推动夹持件602夹持。In a further embodiment, in order to solve the above technical problems, this embodiment discloses a clamping mechanism, which is arranged in the groove 6 . The clamping mechanism clamps and fixes the cylinder 7 to be polished. As shown in Figure 3, the clamping mechanism includes: a bracket 601 fixed on the inner wall of the groove 6, at least two groups of clamping pieces 602 are arranged on the edge of the bracket 601, and in this embodiment, the number of clamping pieces 602 is Three groups are evenly distributed. In order to control the working state of the clamping member 602 , an electric cylinder is arranged under the bracket 601 , and the electric cylinder is a small cylinder. The piston rod of the electric cylinder is connected with a pusher 603, and the pusher 603 is connected with a connecting rod assembly, and the connecting rod assembly is connected with the clamping member 602 at the same time. Moving toward the bracket 601, the connecting rod assembly pushes the clamping member 602 to clamp.
为了更好的阐述上述结构,举例说明,夹持件602包括:可转动的安装在支架601上的转动轴6021,转动轴6021的两端固定有连接块6022,两连接块6022之间设置有连接轴6023,所述连接轴6023与连杆组件传动连接。两连接块6022的顶端设置有向上延伸预定高度的夹持块6024。换言之,连杆组件推动连接轴6023向外移动,则夹持块6024以转动轴6021为圆心向内转动,对待打磨柱体7起到夹持固定的作用。In order to better illustrate the above structure, for example, the clamping member 602 includes: a rotating shaft 6021 rotatably installed on the bracket 601, connecting blocks 6022 are fixed at both ends of the rotating shaft 6021, and a connecting block 6022 is arranged between the two connecting blocks 6022 A connecting shaft 6023, the connecting shaft 6023 is in transmission connection with the connecting rod assembly. The top ends of the two connecting blocks 6022 are provided with a clamping block 6024 extending upward to a predetermined height. In other words, when the connecting rod assembly pushes the connecting shaft 6023 to move outward, the clamping block 6024 rotates inward with the rotating shaft 6021 as the center of a circle, and plays the role of clamping and fixing the cylinder 7 to be polished.
在进一步的实施例中,连杆组件包括:铰接于推动件603的第一连杆6025,铰接于第一连杆6025的第二连杆6026,第二连杆6026同时铰接于连接轴6023。In a further embodiment, the connecting rod assembly includes: a first connecting rod 6025 hinged to the pusher 603 , a second connecting rod 6026 hinged to the first connecting rod 6025 , and the second connecting rod 6026 is hinged to the connecting shaft 6023 at the same time.
夹持机构的工作原理如下:当电动气缸处于压缩状态时,推动件603位于最低端,此时的第一连杆6025与第二连杆6026之间的夹角为最大,连接轴6023与支架601的轴线的距离为最短,此时的夹持块6024对打磨柱体无固定作用。待打磨柱体7放置在凹槽6内时,即是放置在支架601上。在打磨之前需要对打磨柱体进行固定时,电动气缸的活塞杆将推动件603推出,推动件603逐渐向上移动,在此过程中,第一连杆6025与第二连杆6026之间的夹角之间减小,连接轴6023被向外顶出,此时的夹持块6024以转动轴6021为圆心向内转动,对待打磨柱体7起到夹持固定的作用。The working principle of the clamping mechanism is as follows: when the electric cylinder is in the compressed state, the pusher 603 is at the lowest end, at this time the angle between the first connecting rod 6025 and the second connecting rod 6026 is the largest, and the connecting shaft 6023 and the bracket The distance of the axis of 601 is the shortest, and the clamping block 6024 at this time has no fixing effect on the grinding cylinder. When the cylinder 7 to be polished is placed in the groove 6, it is placed on the support 601. When the grinding cylinder needs to be fixed before grinding, the piston rod of the electric cylinder pushes out the pusher 603, and the pusher 603 gradually moves upwards. During this process, the clamp between the first connecting rod 6025 and the second connecting rod 6026 The angle decreases, and the connecting shaft 6023 is ejected outwards. At this time, the clamping block 6024 rotates inward with the rotating shaft 6021 as the center of circle, and plays the role of clamping and fixing the cylinder 7 to be polished.
基于上述描述,通过结构紧凑的夹持机构对待打磨柱体7进行固定,避免在打磨时打磨柱体发生自转,增加了打磨过程中的稳定性和提高了打磨的精度。Based on the above description, the cylinder 7 to be polished is fixed by a compact clamping mechanism, which avoids the rotation of the cylinder during grinding, increases the stability during the grinding process and improves the grinding accuracy.
在以上实施例中,通过输送盘5将凹槽6内的柱体转移到打磨刀3处,而为了便于输送,故打磨刀3与柱体之间本身是留有一定的距离的,故需要将柱体或者打磨刀3上移或者下移才能够进行有效的打磨处理,而如果将打磨刀3下移,则很有可能会同时打磨刀3几个或者接触到其他的待打磨柱体7,从而导致后面无法进行有效的控制和输送,将会出现每个柱体之间的打磨的程度不一致的现象,直接降低了合格率。In the above embodiments, the cylinder in the groove 6 is transferred to the grinding knife 3 through the conveying disc 5, and in order to facilitate transportation, there is a certain distance between the grinding knife 3 and the cylinder itself, so it is necessary to Only when the cylinder or the grinding knife 3 is moved up or down can the effective grinding process be carried out, and if the grinding knife 3 is moved down, it is very likely that several grinding knives 3 will be polished at the same time or come into contact with other cylinders 7 to be polished , As a result, effective control and transportation cannot be carried out later, and there will be inconsistencies in the degree of grinding between each cylinder, which directly reduces the qualified rate.
为了解决上述问题,申请人对夹持机构做了进一步的改进:支架601的轴线位置处设置有顶出杆604,所述顶出杆604的底部传动连接于所述电动气缸的活塞杆。In order to solve the above problems, the applicant has made further improvements to the clamping mechanism: an ejector rod 604 is provided at the axial position of the bracket 601, and the bottom of the ejector rod 604 is drive-connected to the piston rod of the electric cylinder.
换句话说,当活塞杆推动推动件603时,同时将顶出杆604顶出,顶出杆604将待打磨柱体7顶出,提高了即将需要打磨的待打磨柱体7的所在高度,时即将需要打磨的待打磨柱体7与打磨刀3接触便于打磨,同时已打磨柱体和其他的待打磨柱体7所在的高度低于正在打磨柱体的高度,实现了有针对性且一对一打磨,提高了产品的合格率。In other words, when the piston rod pushes the pusher 603, the ejector rod 604 is pushed out at the same time, and the ejector rod 604 pushes out the cylinder 7 to be polished, thereby increasing the height of the cylinder 7 to be polished that is about to be polished. When the cylinder 7 to be polished that needs to be polished is in contact with the grinding knife 3 to facilitate grinding, the height of the cylinder 7 to be polished and other cylinders to be polished is lower than the height of the cylinder being polished, which realizes targeted and one-stop One-to-one grinding improves the pass rate of products.
在进一步的实施例中,为了使上料时间与转动和打磨的时间相匹配。本实施例的研磨装置还包括设置在转动机构2的对立面处的上料机构18。上料机构18包括:设置在立架1上的放置架1801,在放置架1801的中心位置处开设有导通孔1802,放置架1801被设置为用于放置储料桶1803。在本实施例中,待打磨柱体7依次叠放在储料桶1803的内部,且储料桶1803的内部为敞口结构,当储料桶1803放置在放置架1801上时,敞口结构对准于导通孔1802,时待打磨柱体7依次从敞口结构、导通孔1802被排放到输送盘5上的凹槽6内。为了控制上料的速度,在导通孔1802的下方设置有滑盖1805,所述滑盖1805的一端传动连接于驱动气缸1804,驱动气缸1804固定在放置架1801上。In a further embodiment, in order to match the feeding time with the turning and grinding time. The grinding device of this embodiment also includes a feeding mechanism 18 arranged on the opposite side of the rotating mechanism 2 . The feeding mechanism 18 includes: a placing frame 1801 arranged on the stand 1 , a through hole 1802 is opened at the center of the placing frame 1801 , and the placing frame 1801 is configured to place a storage bucket 1803 . In this embodiment, the cylinders 7 to be polished are stacked on the inside of the material storage barrel 1803 in sequence, and the inside of the material storage barrel 1803 is an open structure. When the material storage barrel 1803 is placed on the placement frame 1801, the open structure When aligned with the conduction hole 1802 , the cylinder 7 to be polished is discharged from the open structure and the conduction hole 1802 into the groove 6 on the conveying tray 5 in sequence. In order to control the feeding speed, a sliding cover 1805 is provided under the conduction hole 1802 , and one end of the sliding cover 1805 is connected to the driving cylinder 1804 , and the driving cylinder 1804 is fixed on the placement frame 1801 .
且为了从时间上能够实现准确上料和提供足够的打磨的时间,故在本实施例中,滑盖1805关闭的时间t=t1+t2;式中t1表示输送盘5停止转动的打磨时间;t2表示输送盘5将下一个凹槽6转移至上料机构18处的输送时间。通过设置滑盖1805和滑盖1805关闭的时间,控制上料机构18上料的节奏,该节奏符合打磨时间和转动时间的总和,以确保每次上料时柱体能够恰好落在凹槽6内。And in order to realize accurate feeding and provide enough grinding time from the time, so in this embodiment, the time t=t1+t2 when the sliding cover 1805 is closed; where t1 represents the grinding time for the conveying disc 5 to stop rotating; t2 represents the conveying time for the conveying tray 5 to transfer the next groove 6 to the feeding mechanism 18 . By setting the sliding cover 1805 and the closing time of the sliding cover 1805, the feeding rhythm of the feeding mechanism 18 is controlled. This rhythm conforms to the sum of the grinding time and the turning time, so as to ensure that the cylinder can just fall on the groove 6 every time feeding. Inside.
在进一步的实施例中,为了能够让滑盖1805托起若干个待打磨柱体7,故在放置架1801的底部对称设置有卡槽16,滑盖1805的两侧面位于卡槽16内。卡槽16对滑盖1805不仅仅起到导向的作用,还起到了支撑的作用,当滑盖1805处于关闭的状态时,能够托起更多的待打磨柱体7。In a further embodiment, in order to allow the sliding cover 1805 to support several cylinders 7 to be polished, slots 16 are symmetrically provided at the bottom of the placing frame 1801 , and the two sides of the sliding cover 1805 are located in the slots 16 . The slot 16 not only serves as a guide for the sliding cover 1805, but also as a support. When the sliding cover 1805 is in a closed state, it can support more cylinders 7 to be polished.
然而,在上述实施例中,当直接使用滑盖1805控制上料机构18上料的节奏时,滑盖1805在阻隔当前滑盖1805和下一个滑盖1805时,将会出现以下现象,如果提前关闭则当前滑盖1805被卡住,如果滞后关闭下一个滑盖1805被卡住或者提前掉落,将无法控制上料的节奏,也将会导致落在凹槽6内的待打磨柱体7为倾斜放置,故打磨时存在严重的加工事故。However, in the above embodiment, when the slide cover 1805 is directly used to control the feeding rhythm of the feeding mechanism 18, when the slide cover 1805 blocks the current slide cover 1805 and the next slide cover 1805, the following phenomena will occur. If it is closed, the current slide cover 1805 is blocked. If the next slide cover 1805 is blocked or falls ahead of time, the rhythm of feeding will not be controlled, and the cylinder 7 to be polished will fall into the groove 6. It is placed obliquely, so there are serious processing accidents during grinding.
因此通过设置了导向槽1806作为一个缓冲段,以解决上述问题,将上料机构18设置在输送盘5的一侧,且上料机构18与输送盘5之间设置有导向槽1806,所述导向槽1806为倾斜设置在输送盘5和导通孔1802之间。为了能够让导向槽1806内的待打磨柱体7能够准确的落入到凹槽6内,故在导向槽1806的底部固定有导向柱1807,导向柱1807在靠近导向槽1806的一侧设有向下凹陷预定厚度的缺口1808,该缺口1808的边缘处于所述导向槽1806的底部相抵,是为了让导向槽1806内的待打磨柱体7能够平稳的过渡的到导向柱1807内,通过导向柱1807转移到凹槽6内。Therefore, guide groove 1806 is provided as a buffer section to solve the above-mentioned problem. Feeding mechanism 18 is arranged on one side of conveying tray 5, and guide groove 1806 is provided between feeding mechanism 18 and conveying tray 5. The guide groove 1806 is arranged obliquely between the conveying tray 5 and the through hole 1802 . In order to allow the cylinder 7 to be polished in the guide groove 1806 to accurately fall into the groove 6, a guide column 1807 is fixed at the bottom of the guide groove 1806, and the guide column 1807 is provided on the side close to the guide groove 1806. The notch 1808 with a predetermined thickness is recessed downwards, and the edge of the notch 1808 is at the bottom of the guide groove 1806 to resist, so that the cylinder 7 to be polished in the guide groove 1806 can smoothly transition into the guide column 1807, and through the guide The post 1807 is transferred into the groove 6 .
为了确保落入到凹槽6内的待打磨柱体7是水平放置在凹槽6内的,故导向柱1807的底部延伸至凹槽6的上方,且导向槽1806上设置有倾斜的导向柱1807,导向杆1809的一端与导向柱1807的顶部固定(是为了保证待打磨柱体7从导向槽1806内移动到导向柱1807中不会出现局部翘起或者翻转的现象,以达到当待打磨柱体7落在凹槽6内时是水平放置的),另一端接近导通孔1802的外边缘处(不影响待打磨柱体7从导通孔1802处落下来)。在本实施例中,滑盖1805关闭的时间t=t1+t2-t3;式中t1表示输送盘5停止转动的打磨时间;t2表示输送盘5将下一个凹槽6转移至上料机构18处的输送时间;t3表示待打磨柱体7在导向槽1806内移动的时间。In order to ensure that the cylinder 7 to be polished falling into the groove 6 is horizontally placed in the groove 6, the bottom of the guide column 1807 extends to the top of the groove 6, and the guide groove 1806 is provided with an inclined guide column 1807, one end of the guide rod 1809 is fixed to the top of the guide column 1807 (in order to ensure that the cylinder body 7 to be polished moves from the guide groove 1806 to the guide column 1807 without partial tilting or turning over, so as to achieve The cylinder 7 is placed horizontally when it falls into the groove 6), and the other end is close to the outer edge of the via hole 1802 (does not affect the cylinder 7 to be polished to fall from the via hole 1802). In this embodiment, the closing time of the sliding cover 1805 is t=t1+t2-t3; where t1 represents the grinding time for the conveying disc 5 to stop rotating; t2 represents the transfer of the next groove 6 to the feeding mechanism 18 by the conveying disc 5 The delivery time; t3 represents the time for the cylinder 7 to be polished to move in the guide groove 1806.
基于上述实施例,一种柱体的打磨装置的打磨方法,具体包括以下步骤:Based on the above-mentioned embodiments, a polishing method of a cylindrical polishing device specifically includes the following steps:
步骤一、将待打磨柱体依次叠放在储料桶内,并将储料桶的底部对接于导通孔处,此时的盖板处于闭合状态;Step 1. Stack the cylinders to be polished in sequence in the storage tank, and connect the bottom of the storage tank to the conduction hole. At this time, the cover plate is in a closed state;
步骤二、启动输送机构,输送机构转动输送盘,当输送盘上的凹槽位于导通孔或者导向柱下方时,输送机构停止转动;Step 2: start the conveying mechanism, the conveying mechanism rotates the conveying plate, and when the groove on the conveying plate is located under the conduction hole or the guide column, the conveying mechanism stops rotating;
当放置架上的导通孔位于输送盘的上方时,则储料桶内的待打磨柱体直接穿过导通孔进入到凹槽内,此时滑盖的关闭时间为t=t1+t2。When the conduction hole on the placement rack is located above the conveying tray, the cylinder to be polished in the storage tank directly passes through the conduction hole and enters the groove. At this time, the closing time of the sliding cover is t=t1+t2 .
当放置架与输送盘之间设置有导向槽,则储料桶内的待打磨柱体依次穿过导通孔、沿导向槽转移到导向柱内,并穿过导向柱落入对应的凹槽内,并导向槽内时受限于导向杆,在待打磨柱体移动的过程中,待打磨柱体始终不会发生倾斜或者侧翻,此时滑盖的关闭时间为t=t1+t2-t3。When there is a guide groove between the placement frame and the conveying plate, the cylinders to be polished in the storage barrel will pass through the conduction hole in turn, transfer to the guide column along the guide groove, and fall into the corresponding groove through the guide column When it is guided into the groove, it is limited by the guide rod. During the movement of the cylinder to be polished, the cylinder to be polished will never tilt or roll over. At this time, the closing time of the sliding cover is t=t1+t2- t3.
步骤三、输送机构继续转动,执行步骤二;将待打磨柱体依次放置在凹槽内;放置时,待打磨柱体放置在支架上,此时的电动气缸的活塞杆处于压缩状态,推动件位于最低端,此时的第一连杆与第二连杆之间的夹角为最大,连接轴与支架的轴线的距离为最短,此时的夹持块对打磨柱体无固定作用。Step 3, the conveying mechanism continues to rotate, and execute step 2; place the cylinder to be polished in the groove in turn; when placing, place the cylinder to be polished on the bracket, and the piston rod of the electric cylinder is in a compressed state at this time, and the pusher Located at the lowest end, the angle between the first connecting rod and the second connecting rod is the largest, and the distance between the connecting shaft and the axis of the support is the shortest, and the clamping block at this time has no fixing effect on the grinding cylinder.
步骤四、另一方面,在执行步骤二至步骤三时,当输送机构处于暂停运输时,位于打磨刀正下方处的凹槽内的夹持机构将待打磨柱体夹紧并顶出时待打磨柱体的顶面与打磨刀接触,打磨刀始终处于打磨状态:电动气缸的活塞杆将推动件推出,推动件逐渐向上移动,在此过程中,第一连杆与第二连杆之间的夹角之间减小,连接轴被向外顶出,此时的夹持块以转动轴为圆心向内转动,对待打磨柱体起到夹持固定的作用。同时当活塞杆推动推动件时,同时将顶出杆顶出,顶出杆将待打磨柱体顶出,提高了即将需要打磨的待打磨柱体的所在高度,时即将需要打磨的待打磨柱体与打磨刀接触便于打磨,同时已打磨柱体和其他的待打磨柱体所在的高度低于正在打磨柱体的高度。Step 4. On the other hand, when performing steps 2 to 3, when the conveying mechanism is in the suspension of transportation, the clamping mechanism located in the groove directly below the grinding knife clamps the cylinder to be polished and pushes it out. The top surface of the grinding cylinder is in contact with the grinding knife, and the grinding knife is always in the grinding state: the piston rod of the electric cylinder pushes out the pusher, and the pusher gradually moves upwards. During this process, the gap between the first connecting rod and the second connecting rod The included angle decreases, and the connecting shaft is ejected outwards. At this time, the clamping block rotates inward with the rotating shaft as the center of the circle, and plays the role of clamping and fixing the cylinder to be polished. At the same time, when the piston rod pushes the pusher, the ejector rod is ejected at the same time, and the ejector rod ejects the cylinder to be polished, which increases the height of the cylinder to be polished that will soon need to be polished. The contact between the body and the grinding knife is convenient for grinding, and the height of the polished cylinder and other cylinders to be polished is lower than the height of the grinding cylinder.
在进一步的实施例中,还公开了一种记录介质,是非临时性的能够由计算机读取的记录介质,该记录介质的记录有用于使计算机执行如下的步骤的程序:In a further embodiment, a recording medium is also disclosed, which is a non-transitory recording medium that can be read by a computer, and the recording medium is recorded with a program for causing the computer to perform the following steps:
对转动机构施加指令,对打磨刀具有并保持自转的步骤;对输送机构施加指令,对输送盘执行间歇式转动,当停止转动时锁紧输送盘的步骤;对夹持机构施加指令,当需要打磨时,对当前凹槽内的待打磨柱体夹紧并顶出便于打磨的步骤;对上料机构施加指令,时盖板打开和闭合的时间满足输送机构转动和暂停的时间。The steps of applying instructions to the rotating mechanism to have and maintain the self-rotation of the grinding knife; applying instructions to the conveying mechanism to perform intermittent rotation on the conveying tray, and locking the conveying tray when the rotation stops; applying instructions to the clamping mechanism, when needed When grinding, the cylinder to be polished in the current groove is clamped and ejected to facilitate the grinding step; when an instruction is given to the feeding mechanism, the opening and closing time of the cover plate meets the rotation and pause time of the conveying mechanism.
Claims (9)
- 柱体的打磨装置,包括立架,设于所述立架上的转动机构,传动连接于所述转动机构的打磨刀,位于所述打磨刀下方的打磨台;The grinding device of the cylinder includes a stand, a rotating mechanism arranged on the stand, a grinding knife connected to the turning mechanism by transmission, and a grinding table located below the grinding knife;其特征在于,还包括:It is characterized in that it also includes:输送盘,设于所述打磨台内;所述输送盘的边缘处设有若干个向下凹陷的凹槽,所述凹槽被设置为用于放置待打磨柱体;The conveying tray is arranged in the grinding table; the edge of the conveying tray is provided with several downwardly recessed grooves, and the grooves are configured to place the cylinder to be polished;输送机构,传动连接于所述输送盘;所述输送盘在输送机构的驱动下做间歇式转动,且输送盘停止转动时,输送机构处于锁紧状态,此时打磨刀对位于下方的待打磨柱体进行打磨。The conveying mechanism is connected to the conveying plate by transmission; the conveying plate is intermittently rotated under the drive of the conveying mechanism, and when the conveying plate stops rotating, the conveying mechanism is in a locked state. The cylinder is ground.
- 根据权利要求1所述的柱体的打磨装置,其特征在于,所述输送机构包括:The grinding device for cylinders according to claim 1, wherein the conveying mechanism comprises:固定件,固定于所述立架内;a fixing part, fixed in the stand;凸轮,安装于所述固定件;a cam installed on the fixing part;连接件,呈三角状;所述连接件的第一顶角铰接于所述固定件,第二顶角与所述凸轮面接触,第三顶角处铰接有棘手;The connecting piece is triangular in shape; the first vertex of the connecting piece is hinged to the fixing piece, the second vertex is in contact with the cam surface, and the third vertex is hinged with a thorn;卡盘,安装于所述固定件;所述卡盘包括本体,以及等距离开设在所述本体的外壁处的若干个卡槽;所述第一顶角与第三顶角之间设置有向卡盘延伸预定高度的凸起部;The chuck is installed on the fixing part; the chuck includes a body, and several slots equidistantly provided on the outer wall of the body; a direction is provided between the first vertex and the third vertex. the chuck extends a raised portion of a predetermined height;所述卡盘与所述输送盘为同轴连接。The chuck is coaxially connected with the delivery tray.
- 根据权利要求2所述的柱体的打磨装置,其特征在于,The grinding device for cylinder according to claim 2, characterized in that,所述凸轮包括波断面,以及衔接所述波断面两端并向外凸起的圆弧面;The cam includes a wave section, and an arc surface connecting two ends of the wave section and protruding outward;所述连接件的第二个顶角处安装有滚轮,所述滚轮与波断面和圆弧面接触。A roller is installed at the second vertex of the connecting piece, and the roller is in contact with the wave section and the arc surface.
- 根据权利要求1所述的柱体的打磨装置,其特征在于,The grinding device for cylinder according to claim 1, characterized in that,所述凹槽内设置有夹持机构,所述夹持机构被设置为对待打磨柱体进行夹紧固定;所述夹持机构包括:A clamping mechanism is provided in the groove, and the clamping mechanism is configured to clamp and fix the cylinder to be polished; the clamping mechanism includes:支架,沿径向固定在所述凹槽内;a bracket fixed radially in the groove;若干个夹持件,顶部铰接于所述支架的边缘处;a plurality of clamping parts, the tops of which are hinged at the edge of the bracket;电动气缸,设于所述支架的底部;所述电动气缸的活塞杆上传动连接有推动件;The electric cylinder is arranged at the bottom of the bracket; the piston rod of the electric cylinder is connected with a driving piece in transmission;连杆组件,传动连接于夹持件与推动件之间;电动气缸将活塞杆推出时,推动件向支架运动,连杆组件推动夹持件夹持。The connecting rod assembly is transmission connected between the clamping part and the pushing part; when the electric cylinder pushes the piston rod out, the pushing part moves to the bracket, and the connecting rod assembly pushes the clamping part to clamp.
- 根据权利要求4所述的柱体的打磨装置,其特征在于,The grinding device for cylinder according to claim 4, characterized in that,所述支架的轴线位置处设置有顶出杆,所述顶出杆的底部传动连接于所述电动气缸的活塞杆。An ejector rod is arranged at the axial position of the support, and the bottom of the ejector rod is connected to the piston rod of the electric cylinder through transmission.
- 根据权利要求1所述的柱体的打磨装置,其特征在于,还包括: The grinding device for cylinders according to claim 1, further comprising:上料机构,设于所述转动机构的对立面;The feeding mechanism is located on the opposite side of the rotating mechanism;所述上料机构包括:The feeding mechanism includes:放置架,固定于所述立架上;所述放置架的中心位置处开设有导通孔;所述放置架被设置用于放置储料桶,所述储料桶的底部对准于所述储料桶;The placement frame is fixed on the stand; a through hole is provided at the center of the placement frame; storage tank;滑盖,设于所述导通孔的下方;所述滑盖的一端传动连接于驱动气缸,所述驱动气缸固定于所述放置架上;A slide cover is arranged below the through hole; one end of the slide cover is transmission-connected to the drive cylinder, and the drive cylinder is fixed on the placement frame;其中,所述滑盖关闭的时间t=t1+t2;式中t1表示输送盘停止转动的打磨时间;t2表示输送盘将下一个凹槽转移至上料机构处的输送时间。Wherein, the time when the sliding cover is closed is t=t1+t2; where t1 represents the grinding time for the conveying plate to stop rotating; t2 represents the conveying time for the conveying plate to transfer the next groove to the feeding mechanism.
- 根据权利要求6所述的柱体的打磨装置,其特征在于,所述上料机构还包括: The grinding device for cylinders according to claim 6, wherein the feeding mechanism further comprises:导向槽,倾斜设置在输送盘与导通孔之间;The guide groove is arranged obliquely between the conveying tray and the conduction hole;导向柱,固定于所述导向槽的底部;所述导向柱靠近导向槽的一侧设有向下凹陷预定厚度的缺口,所述缺口的边缘处于所述导向槽的底部相抵;The guide column is fixed on the bottom of the guide groove; the side of the guide column close to the guide groove is provided with a notch that is recessed downward with a predetermined thickness, and the edge of the notch is at the bottom of the guide groove to resist;导向杆,倾斜设于所述导向槽的上方;所述导向杆的一端与导向柱的顶部固定,另一端接近导通孔的外边缘处;导向杆与导向槽底部之间的距离略大于待打磨柱体的厚度;The guide rod is obliquely arranged above the guide groove; one end of the guide rod is fixed to the top of the guide column, and the other end is close to the outer edge of the through hole; the distance between the guide rod and the bottom of the guide groove is slightly greater than that to be The thickness of the grinding cylinder;所述滑盖关闭的时间t=t1+t2-t3;式中t1表示输送盘停止转动的打磨时间;t2表示输送盘将下一个凹槽转移至上料机构处的输送时间;t3表示待打磨柱体在导向槽内移动的时间。The time when the sliding cover is closed is t=t1+t2-t3; where t1 represents the grinding time for the conveying disc to stop rotating; t2 represents the conveying time for the conveying disc to transfer the next groove to the feeding mechanism; t3 represents the column to be polished The time for the body to move in the guide groove.
- 一种如权利要求1至7中任意一项所述的柱体的打磨装置的打磨方法,其特征在于,具体包括以下步骤: A grinding method of a grinding device for a cylinder according to any one of claims 1 to 7, characterized in that it specifically comprises the following steps:步骤一、将待打磨柱体依次叠放在储料桶内,并将储料桶的底部对接于导通孔处,此时的盖板处于闭合状态;Step 1. Stack the cylinders to be polished in sequence in the storage tank, and connect the bottom of the storage tank to the conduction hole. At this time, the cover plate is in a closed state;步骤二、启动输送机构,输送机构转动输送盘,当输送盘上的凹槽位于导通孔或者导向柱下方时,输送机构停止转动;计算好时间,盖板处于打开状态,待打磨柱体被转移到凹槽内;Step 2: Start the conveying mechanism, and the conveying mechanism rotates the conveying plate. When the groove on the conveying plate is located under the conduction hole or the guide column, the conveying mechanism stops rotating; the time is calculated, the cover plate is in the open state, and the cylinder to be polished is transferred into the groove;步骤三、输送机构继续转动,执行步骤二;将待打磨柱体依次放置在凹槽内;Step 3. The conveying mechanism continues to rotate, and then execute Step 2; place the cylinders to be polished in the grooves in turn;步骤四、另一方面,在执行步骤二至步骤三时,当输送机构处于暂停运输时,位于打磨刀正下方处的凹槽内的夹持机构将待打磨柱体夹紧并顶出时待打磨柱体的顶面与打磨刀接触,打磨刀始终处于打磨状态。Step 4. On the other hand, when performing steps 2 to 3, when the conveying mechanism is in the suspension of transportation, the clamping mechanism located in the groove directly below the grinding knife clamps the cylinder to be polished and pushes it out. The top surface of the grinding cylinder is in contact with the grinding knife, and the grinding knife is always in a grinding state.
- 一种记录介质,是非临时性的能够由计算机读取的记录介质,其特征在于,该记录介质记录有用于使计算机执行如下的步骤的程序:A recording medium is a non-transitory recording medium that can be read by a computer, and is characterized in that the recording medium is recorded with a program for causing the computer to perform the following steps:对转动机构施加指令,对打磨刀具有并保持自转的步骤;The step of applying instructions to the rotating mechanism to have and maintain the self-rotation of the grinding knife;对输送机构施加指令,对输送盘执行间歇式转动,当停止转动时锁紧输送盘的步骤;The steps of applying instructions to the conveying mechanism, performing intermittent rotation on the conveying tray, and locking the conveying tray when the rotation stops;对夹持机构施加指令,当需要打磨时,对当前凹槽内的待打磨柱体夹紧并顶出便于打磨的步骤;Apply instructions to the clamping mechanism. When grinding is required, clamp the cylinder to be polished in the current groove and eject the steps for grinding;对上料机构施加指令时,盖板打开和闭合的时间满足输送机构转动和暂停的时间。When an instruction is given to the feeding mechanism, the opening and closing time of the cover plate meets the rotation and pause time of the conveying mechanism.
Applications Claiming Priority (2)
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CN202110653014.3A CN113478305A (en) | 2021-06-11 | 2021-06-11 | Cylinder polishing device, polishing method and recording medium |
CN202110653014.3 | 2021-06-11 |
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WO2022257234A1 true WO2022257234A1 (en) | 2022-12-15 |
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PCT/CN2021/107377 WO2022257234A1 (en) | 2021-06-11 | 2021-07-20 | Cylinder grinding device and method, and recording medium |
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WO (1) | WO2022257234A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116276119A (en) * | 2023-04-27 | 2023-06-23 | 南通博特锐精密工具有限公司 | Cemented carbide reamer machining device and technology |
CN117020779A (en) * | 2023-10-08 | 2023-11-10 | 江苏江河机械制造有限公司 | Grinding device for cast wear-resistant pipeline |
CN117583979A (en) * | 2023-12-18 | 2024-02-23 | 陕西建工安装集团有限公司 | Petroleum pipeline installs and uses pipeline head end grinding device |
CN117943911A (en) * | 2024-03-27 | 2024-04-30 | 广东启新模具有限公司 | Polishing equipment for part machining |
CN118003024A (en) * | 2024-04-09 | 2024-05-10 | 中国水利水电第四工程局有限公司 | Auxiliary device for pipeline laying and pipeline laying method |
CN118003198A (en) * | 2024-04-03 | 2024-05-10 | 哈尔滨航动机械制造有限公司 | Bearing raceway processing equipment based on bearing processing |
CN118023937A (en) * | 2024-04-12 | 2024-05-14 | 泉州恒一五金机械有限公司 | Needle cylinder grooving grinding and polishing equipment of circular knitting machine and processing technology thereof |
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CN112407077A (en) * | 2020-12-07 | 2021-02-26 | 杭州佑滨科技有限公司 | Fixing device for automobile spare tire |
CN112548696A (en) * | 2020-11-30 | 2021-03-26 | 金肯职业技术学院 | Cylindrical material grinding device and processing method thereof |
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CN2557272Y (en) * | 2002-07-23 | 2003-06-25 | 王铁男 | Indexer for automatic indexing milling machine |
EP2444199A1 (en) * | 2010-10-20 | 2012-04-25 | Supfina Grieshaber GmbH & Co. KG | Double-sided surface grinding machine |
CN103662129A (en) * | 2013-12-02 | 2014-03-26 | 苏州市经纬农产品有限公司 | Accurate packaging machine |
CN210878931U (en) * | 2019-10-21 | 2020-06-30 | 常熟市兆美机电科技有限公司 | Numerical control multifunctional horizontal type double-end-face grinding machine |
CN111847346A (en) * | 2020-08-07 | 2020-10-30 | 滁州市云米工业设计有限公司 | Device for screwing cap body of containing bottle and using method thereof |
CN112548696A (en) * | 2020-11-30 | 2021-03-26 | 金肯职业技术学院 | Cylindrical material grinding device and processing method thereof |
CN112407077A (en) * | 2020-12-07 | 2021-02-26 | 杭州佑滨科技有限公司 | Fixing device for automobile spare tire |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116276119A (en) * | 2023-04-27 | 2023-06-23 | 南通博特锐精密工具有限公司 | Cemented carbide reamer machining device and technology |
CN116276119B (en) * | 2023-04-27 | 2023-11-21 | 南通博特锐精密工具有限公司 | Cemented carbide reamer machining device and technology |
CN117020779A (en) * | 2023-10-08 | 2023-11-10 | 江苏江河机械制造有限公司 | Grinding device for cast wear-resistant pipeline |
CN117020779B (en) * | 2023-10-08 | 2023-12-08 | 江苏江河机械制造有限公司 | Grinding device for cast wear-resistant pipeline |
CN117583979A (en) * | 2023-12-18 | 2024-02-23 | 陕西建工安装集团有限公司 | Petroleum pipeline installs and uses pipeline head end grinding device |
CN117583979B (en) * | 2023-12-18 | 2024-05-03 | 陕西建工安装集团有限公司 | Petroleum pipeline installs and uses pipeline head end grinding device |
CN117943911A (en) * | 2024-03-27 | 2024-04-30 | 广东启新模具有限公司 | Polishing equipment for part machining |
CN118003198A (en) * | 2024-04-03 | 2024-05-10 | 哈尔滨航动机械制造有限公司 | Bearing raceway processing equipment based on bearing processing |
CN118003198B (en) * | 2024-04-03 | 2024-06-04 | 哈尔滨航动机械制造有限公司 | Bearing raceway processing equipment based on bearing processing |
CN118003024A (en) * | 2024-04-09 | 2024-05-10 | 中国水利水电第四工程局有限公司 | Auxiliary device for pipeline laying and pipeline laying method |
CN118023937A (en) * | 2024-04-12 | 2024-05-14 | 泉州恒一五金机械有限公司 | Needle cylinder grooving grinding and polishing equipment of circular knitting machine and processing technology thereof |
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