WO2022110305A1 - 定子铁芯、定子、永磁同步电机、压缩机和制冷设备 - Google Patents
定子铁芯、定子、永磁同步电机、压缩机和制冷设备 Download PDFInfo
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- WO2022110305A1 WO2022110305A1 PCT/CN2020/134803 CN2020134803W WO2022110305A1 WO 2022110305 A1 WO2022110305 A1 WO 2022110305A1 CN 2020134803 W CN2020134803 W CN 2020134803W WO 2022110305 A1 WO2022110305 A1 WO 2022110305A1
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- inner hole
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 22
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 21
- 210000000332 tooth crown Anatomy 0.000 claims abstract description 104
- 238000004080 punching Methods 0.000 claims abstract description 71
- 230000035699 permeability Effects 0.000 claims description 40
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 34
- 238000004804 winding Methods 0.000 claims description 18
- 230000002093 peripheral effect Effects 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- 230000001629 suppression Effects 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 27
- 238000010586 diagram Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 230000003993 interaction Effects 0.000 description 3
- 230000004907 flux Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 235000015243 ice cream Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
Definitions
- the present application relates to the technical field of compressors, and in particular, to a stator iron core, a stator, a permanent magnet synchronous motor, a compressor, and a refrigeration device.
- the motor in the rotary DC variable frequency compressor, the motor generally adopts a built-in permanent magnet motor.
- the stator magnetic field interacts with the rotor magnetic field, which will generate a synthetic magnetic field, resulting in Vibration noise.
- the present application aims to solve at least one of the technical problems existing in the prior art or related technologies.
- a first aspect of the present application proposes a stator core.
- a second aspect of the present application proposes a stator.
- a third aspect of the present application proposes a permanent magnet synchronous motor.
- a fourth aspect of the present application proposes a compressor.
- a fifth aspect of the present application provides a refrigeration apparatus.
- a first aspect of the present application provides a stator core, comprising: a stator inner hole for passing a rotor; a plurality of stator punches, each of which has a thickness, and the plurality of stator punches along the
- the axial stacking arrangement of the inner hole of the stator, the stator punching piece includes a stator yoke and a plurality of stator teeth distributed along the circumferential direction of the stator yoke, and the stator teeth include: a tooth root, which is connected with the stator yoke; a tooth crown, which is away from the stator yoke from the tooth root.
- each stator punch has a thickness along the axial direction of the inner hole of the stator, at least one tooth crown on at least one stator punch is provided with a magnetic permeability groove, along the circumferential direction of the stator yoke, the magnetic permeability The groove separates the surface of the tooth crown away from the tooth root into a first tooth crown surface and a second tooth crown surface, and the area of the first tooth crown surface is smaller than that of the second tooth crown surface.
- a stator inner hole is arranged in the stator iron core, and the rotor of the motor can pass through the stator inner hole and rotate in the stator inner hole.
- the stator iron core includes a stator punch, and the stator punch is provided with a plurality of stator teeth facing the inner hole of the stator, the stator tooth includes a tooth root and a tooth crown, and the plurality of stator teeth are distributed on the inner circumference of the stator punch, so that a plurality of The tooth crowns are arranged around each other and constitute the inner hole of the stator.
- a magnetic guide groove is also provided on the tooth crown, and the "opening" of the magnetic guide groove is disposed toward the inner hole of the stator.
- the tooth crown of the stator tooth is divided into the first tooth crown surface of the tooth crown and the second tooth crown surface of the tooth crown, wherein the first tooth crown surface of the tooth crown is on the area facing the inner hole of the stator.
- the area is smaller than the area of the second tooth crown surface of the tooth crown on the area facing the inner hole of the stator, that is, the magnetic permeability groove is not provided on the "symmetric center line" of the stator teeth.
- the magnetic permeability grooves are opened along the radial direction of the stator punching sheet, which can effectively "hedge” the vibration deformation generated by the stator core and reduce electrical noise.
- Radial electromagnetic force waves are generated when the magnetic field harmonics and the rotor harmonics act in the same direction, thereby reducing the stator punch and the shape variation of the entire stator core.
- the radial electromagnetic force waves generated when the harmonics of the armature magnetic field and the rotor harmonics act in the direction can be reduced, which is beneficial to suppress the duality of the armature magnetic field.
- Sub-harmonics thereby reducing the stator punch and the shape variation of the entire stator core, so it can significantly improve the vibration and noise in the key frequency bands of the motor, and improve the hearing sense of the motor and compressor.
- stator core in the above technical solution provided by the present application may also have the following additional technical features:
- the number of stator punches is multiple, and the plurality of stator punches includes: at least one first stator punch; at least one second stator punch, the first stator punch and the second stator punch
- the punching pieces are stacked and arranged along the axial direction of the inner hole of the stator, and the second stator punching piece is provided with a magnetic guide groove.
- the stator iron core of the motor includes a plurality of stacked stator punches, wherein the plurality of stator punches include at least one first stator punch and at least one second stator punch.
- the first stator punch and the second stator punch are stacked along the axial direction of the inner hole of the stator.
- first stator punch-second stator punch-first stator punch can be stacked at intervals in the manner of first stator punch-second stator punch-first stator punch, or after stacking a plurality of first stator punches, and then stacking a plurality of first stator punches
- the two stator punches are stacked, and can also be stacked in random order.
- the embodiment of the present application does not limit the stacking manner of the first stator punch and the second stator punch.
- the second stator punching piece is provided with the above-mentioned magnetic permeability groove, and the first stator punching piece is not provided with the magnetically conductive groove. That is, a magnetic permeability groove is provided on part of the stator punches, and a magnetic permeability groove is provided on the upper part of another part of the stator punch.
- stator punching structures are used, namely the first stator punching and the second stator punching, which is beneficial to improve the low-frequency energy efficiency of the motor, and at the same time, it can reduce the difficulty of the production process, which is beneficial to improve the product yield and reduce the product cost.
- the stacking height of the first stator punch is the first height
- the stacking height of the second stator punch is the second height
- the first height is the same as the second height.
- the ratio of height is greater than or equal to 0.004, and the ratio is less than or equal to 0.01.
- the simultaneous use of two punching structures is beneficial to improve the low-frequency energy efficiency of the motor, and also to improve the mass production manufacturability.
- the stacking direction of the plurality of stator punches the stacking height L1 of all the first stator punches in the plurality of stator punches and the stacking of all the second stator punches in the plurality of stator punches
- the height L2 satisfies the following relationship: 0.004 ⁇ L2/L1 ⁇ 0.01.
- the two stator punches are assembled according to different axial thicknesses, specifically, the number of the first stator punches is limited to be greater than the number of the second stator punches, which is conducive to improving the The space volume of the magnetic guide groove, on the one hand, reduces the vibration noise of the motor at the end frequency, and on the other hand can take into account the operating energy efficiency of the motor.
- stator punches of the same stator core the shape and size of the first stator punch and the second stator punch are the same.
- the first stator punches and the second stator punches are alternately stacked.
- the first stator punches and the second stator punches are alternately superimposed at random, as long as the number of the second stator punches is greater than the number of the first stator punches.
- the second stator punch is provided with a magnetic guide groove. Therefore, the more the second stator punch, the better the noise reduction effect. Therefore, setting more second stator punch is beneficial to improve the gap between the stator and the rotor. Therefore, the radial electromagnetic force wave generated by the interaction of the armature magnetic field harmonics and the rotor magnetic field harmonics is reduced, the deformation of the stator core is reduced, the vibration and noise in the key frequency bands of the motor are significantly improved, and the hearing of the compressor is effectively improved.
- a plurality of first stator punching pieces are continuously stacked to form a first punching segment
- a plurality of second stator punching pieces are continuously stacked to form a second stator punching segment
- the first punching segment Alternately stacked with second stator punch segments.
- a plurality of first stator punching pieces are stacked together to form a first punching segment, so as to form a circumferentially extending communicating recess on the inner peripheral wall of the first punching segment, and a plurality of second stator punching pieces are formed Stacking together to form a second stator punch segment, and then butt-stacking at least one first punch segment and at least one second stator punch segment, can also achieve the purpose of reducing vibration and noise of the motor.
- the magnetic permeability groove includes at least one of the following: arc-shaped magnetic permeability groove, square magnetic permeability groove, trapezoidal magnetic permeability groove, and parallelogram magnetic permeability groove.
- the magnetic permeability grooves include arc-shaped magnetic permeability grooves.
- the bottom wall of the arc-shaped magnetic permeability groove is arc-shaped, and in some embodiments, at least one side wall of the arc-shaped magnetic permeability groove is arc-shaped.
- the magnetic guide groove also includes a square magnetic guide groove.
- the bottom wall of the square magnetic guide groove is a straight bottom wall
- the side walls of the square magnetic guide groove are also straight side walls, and the side walls are the same as the side walls.
- the included angle between the bottom walls is a right angle.
- the magnetic guide groove also includes a trapezoidal magnetic guide groove.
- the bottom wall of the trapezoidal magnetic guide groove is a straight bottom wall
- the side walls of the trapezoidal magnetic guide groove are also straight side walls, and the side walls are the same as the flat side walls.
- the included angle between the bottom walls is a non-right angle.
- the magnetic guide groove also includes a parallelogram magnetic guide groove. Specifically, the two opposite side walls of the parallelogram magnetic guide groove are parallel, the bottom wall and the opening face parallel, and the angle between the side wall and the bottom wall is Right angle or non-right angle.
- various magnetic permeability grooves may be symmetrical or asymmetrical structures, and the specific form of the magnetic permeability grooves is not limited in the embodiments of the present application.
- parameters such as inductance of the motor can be reduced according to different motor parameters or rotor models, thereby improving the energy efficiency of the motor.
- the inner peripheral wall of the stator punching piece includes arc segments and/or straight segments.
- the inner peripheral wall of the stator punching piece can be composed of straight line segments, circular arc segments, or straight line segments and circular arc segments.
- Splicing composition can be in the shape of an arc, can also be composed of a plurality of straight segments, and can be in the shape of a "polygon", or can be composed of a combination of arc segments and straight segments. For example, in the form of a line segment at one end connecting an arc at one end.
- stator slots are formed around two adjacent stator teeth, and slots of the stator slots are formed between tooth crowns of two adjacent stator teeth.
- a stator slot forming a fan-shaped structure is surrounded by two adjacent stator teeth, and a slot of the stator slot is formed between the tooth crowns of the two adjacent stator teeth.
- the wire can be wound on the tooth root of the stator teeth along the notch of the stator slot, which is beneficial to reduce the difficulty of the production process of the motor, thereby reducing the production cost.
- At least one tooth crown on at least one stator punch is provided with at least one groove portion and/or at least one magnetic conduction hole, and the groove portion and/or the magnetic conduction hole are located in the first tooth crown.
- one or more groove parts are further provided on the stator punching piece, and the groove parts include at least one of the following: a circular arc groove part, a square groove part, a trapezoidal groove part, a parallelogram groove part.
- the shape and size of the groove portion are similar to or the same as the magnetic permeability groove, so the function of the groove portion is also the same as that of the magnetic conductive groove.
- the grooves are provided along the radial direction of the stator punching sheet, which can effectively "hedge” the vibration deformation generated by the stator iron core and reduce the radial electromagnetic force waves generated when the armature magnetic field harmonics and the rotor harmonics act in the same direction, thereby reducing the Stator blanks, and the type variables of the entire stator core.
- a magnetic conduction hole is also opened, and the axis of the "hole” of the magnetic conduction hole, It is parallel to the axis of the inner hole of the stator, and there is no direct communication between the magnetic conduction hole and the inner hole of the stator, that is to say, the magnetic conduction hole does not penetrate the surface of the tooth crown toward the inner hole of the stator, which is the surface of the stator punch.
- the sheet is "punched" in the radial direction.
- the radial electromagnetic force waves generated when the armature magnetic field harmonics and the rotor harmonics act in the direction can be reduced, which is beneficial to Suppress the even harmonics of the armature magnetic field, thereby reducing the stator punch and the shape variation of the entire stator core, so it can significantly improve the vibration and noise of the key frequency bands of the motor, and improve the hearing sense of the motor and compressor.
- a second aspect of the present application provides a stator, which includes the stator core provided by any of the technical solutions of the first aspect. Therefore, the stator provided by the present application has all the benefits of the stator core provided by any of the technical solutions of the first aspect. The effect, in order to avoid repetition, will not be repeated here.
- the stator further includes: windings wound on the tooth roots of the stator core.
- a plurality of tooth roots are evenly distributed along the circumferential direction of the stator iron core, and the windings are wound on the tooth roots of the stator iron core.
- the winding When the winding is energized, the winding generates a uniform magnetic field.
- the tooth crown can prevent the coil from falling off, so that the center of mass of the rotor will not deviate from the rotation axis during the rotation process, so as to maintain the dynamic balance of the motor, reduce the phenomenon of local wear and tear of the support structure, and ensure that the motor structure is more stable. stable.
- the windings are set as concentrated windings, so that the polarities of the adjacent two groups of windings are the same.
- the adjacent salient poles return to form a closed magnetic circuit.
- the number of windings can be set to 9 or 12 according to the actual situation and usage requirements.
- a third aspect of the present application provides a permanent magnet synchronous motor, which includes the stator provided in any of the technical solutions of the second aspect above, and a rotor, and the rotor is inserted into a stator inner hole of the stator iron core.
- the motor includes the stator provided in any one of the technical solutions in the second aspect. Therefore, the motor provided by the present application has all the beneficial effects of the stator provided in any one of the technical solutions in the second aspect. To avoid repetition, it is not repeated here. Too much elaboration.
- Di is the diameter of the inner hole of the stator
- T is the rated torque of the motor
- TPV is the torque per unit volume of the rotor
- the unit of the rated torque T of the motor is N m
- the unit of the inner diameter Di of the stator core is mm
- the unit of the torque TPV per unit volume of the rotor is kN ⁇ m ⁇ m -3 .
- the rated torque of the motor is T
- the diameter of the shaft hole of the stator that is, the inner diameter of the stator core is Di
- the torque per unit volume of the rotor is TPV
- the value range of TPV per unit volume torque is 5kN ⁇ m ⁇ m -3 ⁇ TPV ⁇ 45kN ⁇ m ⁇ m -3 , which limits the rated torque of the motor
- the value range of the combined variable of T, the diameter Di of the shaft hole and the torque per unit volume of the rotor TPV enables the motor to meet the power requirements of the compressor.
- the rotor can be effectively reduced Magnetic flux leakage, increase the utilization rate of permanent magnets, and improve the efficiency of the motor.
- a fourth aspect of the present application provides a compressor, the compressor includes the stator according to any one of the technical solutions in the second aspect, or the permanent magnet synchronous motor as in any one of the technical solutions in the third aspect, therefore, the compressor Including all the beneficial effects of the stator and the permanent magnet synchronous motor in any of the above technical solutions, in order to avoid repetition, it will not be repeated here.
- a fifth aspect of the present application provides a refrigeration device, the refrigeration device comprising the stator according to any of the technical solutions in the second aspect, or the permanent magnet synchronous motor as in any of the technical solutions in the third aspect, or as in the fourth aspect
- the compressor in any of the technical solutions therefore, the refrigeration equipment includes all the beneficial effects of the stator, the permanent magnet synchronous motor and the compressor in any of the above-mentioned technical solutions.
- refrigeration equipment includes refrigerators, freezers, freezers, refrigerated rooms, split air conditioners, integrated air conditioners, window air conditioners, central air conditioners, ice machines, ice cream machines and other different product forms.
- refrigeration equipment may refer to any electrical equipment with refrigeration capability, and the embodiment of the present application does not limit the specific product form of the refrigeration equipment.
- FIG. 1 shows one of the schematic structural diagrams of the stator core according to an embodiment of the present application
- FIG. 2 shows the second schematic diagram of the structure of the stator core according to the embodiment of the present application
- FIG. 3 shows the third schematic diagram of the structure of the stator core according to the embodiment of the present application.
- FIG. 4 shows the fourth schematic diagram of the structure of the stator core according to the embodiment of the present application.
- Fig. 5 shows the fifth schematic diagram of the structure of the stator core according to the embodiment of the present application.
- FIG. 6 shows a schematic structural diagram of a compressor according to an embodiment of the present application.
- stator teeth 110 stator teeth, 112 tooth roots, 114 tooth crowns, 120 stator inner holes, 130 stator slots;
- 300 compressor 310 stator, 320 rotor, 330 crankshaft, 340 main bearing, 350 cylinder, 360 piston, 370 auxiliary bearing.
- stator core a stator
- stator a permanent magnet synchronous motor
- compressor a compressor
- refrigeration apparatus a refrigeration apparatus
- FIG. 1 shows one of the schematic structural diagrams of the stator iron core according to the embodiment of the present application
- FIG. 2 shows the second schematic structural diagram of the stator iron core according to the embodiment of the present application, wherein, as shown in FIG. 1 and FIG. 2 , the stator iron core, including: stator inner hole 120 for passing through the rotor.
- a plurality of stator punching pieces each stator punching piece has a thickness
- the plurality of stator punching pieces are stacked and arranged along the axial direction of the stator inner hole 120
- the stator punching piece includes a stator yoke and a plurality of stator teeth 110 distributed along the circumferential direction of the stator yoke
- the stator teeth 110 include: a tooth root 112, which is connected with the stator yoke; a tooth crown 114, which is connected with an end of the tooth root 112 away from the stator yoke; wherein, each stator punch has a thickness along the axial direction of the stator inner hole 120, At least one tooth crown 114 on at least one stator punching piece is provided with a magnetic guide groove 1142.
- the magnetic guide groove 1142 separates the tooth crown 114 away from the surface of the tooth root 112 into a first tooth crown surface 1144 and the second tooth crown surface 1146, the area of the first tooth crown surface 1144 is smaller than the area of the second tooth crown surface 1146.
- the stator core is provided with a stator inner hole 120 , and the rotor of the motor can pass through the stator inner hole 120 and rotate in the stator inner hole 120 .
- the stator iron core includes stator punching pieces.
- the stator punching pieces are provided with a plurality of stator teeth 110 facing the stator inner hole 120.
- the stator teeth 110 include tooth roots 112 and tooth crowns 114.
- the plurality of stator teeth 110 are arranged in the inner circumferential direction of the stator punching pieces.
- the tooth crowns 114 are distributed and arranged so that a plurality of tooth crowns 114 are surrounded by each other, and constitute the above-mentioned stator inner hole 120 .
- the tooth crown 114 is also provided with a magnetic guide groove 1142 , and the “opening” of the magnetic guide groove 1142 is disposed toward the inner hole 120 of the stator.
- the tooth crown 114 of the stator tooth 110 is divided into a first tooth crown surface 1144 of the tooth crown, and a second tooth crown surface 1146 of the tooth crown, wherein the first tooth crown surface 1144 of the tooth crown faces the stator.
- the area of the inner hole 120 is smaller than the area of the second tooth crown surface 1146 of the tooth crown in the area facing the stator inner hole 120 , that is, the magnetic permeability groove 1142 is not opened on the “centerline” of the stator teeth 110 .
- the center of the inner hole 120 of the stator is O
- the center of the circle O is taken as the starting point to connect the two ends of the tooth crown 114 and the two ends of the magnetic guide groove 1142 respectively, and connect the tooth crown The upper of the two-tooth crown is separated.
- the area of the second tooth crown surface 1146 of the tooth crown facing the stator inner hole 120 is AB
- the area of the first tooth crown surface 1144 of the tooth crown facing the stator inner hole 120 is CD, AB>CD.
- the magnetic permeability grooves 1142 are provided along the radial direction of the stator punching sheet, which can effectively "hedge” the vibration deformation generated by the stator core and reduce the The radial electromagnetic force wave generated when the armature magnetic field harmonics and the rotor harmonics act in the same direction, thereby reducing the stator punch and the shape variation of the entire stator core.
- the radial electromagnetic force waves generated when the armature magnetic field harmonics and the rotor harmonics act in the direction can be reduced, which is beneficial to suppress the armature magnetic field. Therefore, it can significantly improve the vibration and noise of the key frequency band of the motor, and improve the hearing sense of the motor and the compressor.
- the magnetic guide groove 1142 is located on the shoe surface of the tooth crown 114 , and along the axial direction of the stator teeth 110 , the magnetic guide groove 1142 is a non-through structure.
- the magnetic guide groove 1142 is formed on the shoe surface of the tooth crown 114 , wherein the shoe surface is the outer surface of the tooth crown 114 facing the inner hole of the stator.
- the magnetic conductive grooves are non-penetrating structures, that is to say, the magnetic conductive grooves 1142 do not penetrate the stator teeth 110 along the axial direction of the stator teeth 110 , which can effectively improve the stability of the stator teeth 110 .
- Structural strength at the same time, it is beneficial to suppress the even harmonics of the armature magnetic field, thereby reducing the stator punch and the shape variation of the entire stator core, so it can significantly improve the vibration and noise in the key frequency bands of the motor, and improve the hearing of the motor and compressor. .
- the number of stator punches is multiple, and the plurality of stator punches includes: at least one first stator punch 100; at least one second stator punch, the first stator punch 100 and the second stator punching piece are stacked and disposed along the axial direction of the stator inner hole 120 , and the second stator punching piece is provided with a magnetic guide groove 1142 .
- the stator core of the motor includes a plurality of stacked stator punches, wherein the plurality of stator punches include at least one first stator punch 100 and at least one second stator punch.
- the first stator punch 100 and the second stator punch are stacked along the axial direction of the stator inner hole 120 .
- first stator punches 100 - the second stator punches - the first stator punches 100 may be stacked at intervals, or a plurality of first stator punches 100 may be stacked, and then A plurality of second stator punching pieces are stacked, and can also be stacked in random order.
- the embodiment of the present application does not limit the stacking manner of the first stator punch 100 and the second stator punch.
- the second stator punching piece is provided with the above-mentioned magnetic permeability groove 1142, and the first stator punching piece 100 is not provided with the magnetically conductive groove 1142. That is, a magnetic permeability groove 1142 is provided on a part of the stator punch, and a magnetic permeability groove 1142 is provided on the upper part of another part of the stator punch.
- stator punching structures are used, namely the first stator punching plate 100 and the second stator punching plate, which is beneficial to improve the low-frequency energy efficiency of the motor, and at the same time, it can reduce the difficulty of the production process, which is beneficial to improve the product yield and reduce the product cost.
- the stacking height of the first stator punch 100 is the first height
- the stacking height of the second stator punch is the second height
- the first height is greater than or equal to 0.004, and the ratio is less than or equal to 0.01.
- using two punching structures at the same time is beneficial to improve the low-frequency energy efficiency of the motor, and also to improve the mass production manufacturability.
- the stacking height L1 of all the first stator punches 100 in the plurality of stator punches and the height L1 of all the second stator punches in the plurality of stator punches The stacking height L2 satisfies the following relation: 0.004 ⁇ L2/L1 ⁇ 0.01.
- the two stator punches are assembled according to different axial thicknesses, specifically, the number of the first stator punches 100 is limited to be greater than the number of the second stator punches, which is beneficial to By increasing the space volume of the magnetic guide groove, on the one hand, the vibration noise of the motor at the end frequency is reduced, and on the other hand, the energy efficiency of the motor can be taken into account.
- stator punches of the same stator core the first stator punch 100 and the second stator punch have the same shape and size.
- the thicker the stacking thickness L1 of the first stator punch 100 is, the better the noise improvement effect is; the thicker the stacking thickness L2 of the second stator punch 100 is, the larger the space occupied by the concave portion is, and the higher the motor energy efficiency is. Sheets can be assembled according to actual needs.
- stator punches of the same stator core the first stator punch 100 and the second stator punch have the same shape and size, and the difference is that the first stator punch 100 is provided with a concave portion. Among them, the thickness of the stator punch is 0.3mm-0.5mm.
- the first stator punches 100 and the second stator punches are alternately stacked.
- the first stator punches 100 and the second stator punches are alternately superimposed at random, as long as the number of the second stator punches is greater than the number of the first stator punches 100 .
- the second stator punch is provided with a magnetic guide groove. Therefore, the more the second stator punch, the better the noise reduction effect. Therefore, setting more second stator punch is beneficial to improve the gap between the stator and the rotor.
- a plurality of first stator punches 100 are continuously stacked to form a first punch segment
- a plurality of second stator punches are continuously stacked to form a second stator punch segment
- the first The punch segments and the second stator punch segments are alternately stacked and arranged.
- a plurality of first stator punching pieces 100 are stacked together to form a first punching segment, so as to form a circumferentially extending communication recess on the inner peripheral wall of the first punching segment, and a plurality of second stator punching pieces 100 are formed.
- the punching pieces are superimposed together to form a second stator punching segment, and then at least one first punching segment and at least one second stator punching segment are butted and stacked, so that the gap between the stator and the rotor can be enlarged, and the stator teeth 110 and the rotor magnetic poles can be changed.
- the air-gap reluctance between them can reduce the vibration and noise of the motor while ensuring the performance of the motor.
- At least one first punch segment and at least one second stator punch can also be superimposed.
- the magnetic permeability groove 1142 includes at least one of the following: a circular arc magnetic conductive groove, a square magnetic conductive groove, a trapezoidal magnetic conductive groove, and a parallelogram Magnetic groove.
- the magnetic guide groove 1142 includes an arc-shaped magnetic guide groove 1142 .
- the bottom wall of the arc-shaped magnetic permeability groove is arc-shaped, and in some embodiments, at least one side wall of the arc-shaped magnetic permeability groove is arc-shaped.
- the magnetic guide groove 1142 also includes a square magnetic guide groove.
- the bottom wall of the square magnetic guide groove is a straight bottom wall, and the side walls of the square magnetic guide groove are also straight side walls, and the side walls are the same.
- the included angle with the bottom wall is a right angle.
- the magnetic guide groove 1142 also includes a trapezoidal magnetic guide groove.
- the bottom wall of the trapezoidal magnetic guide groove is a flat bottom wall, and the side walls of the trapezoidal magnetic guide groove are also straight side walls, and the side walls are the same.
- the included angle with the bottom wall is a non-right angle.
- FIG. 3 shows the third schematic structural diagram of the stator core according to the embodiment of the present application.
- the magnetic permeability groove 1142 further includes a parallelogram magnetic permeability groove.
- the parallelogram magnetic permeability grooves are opposite to each other.
- the two side walls are parallel, the bottom wall and the opening face are parallel, and the included angle between the side wall and the bottom wall is a right angle or a non-right angle.
- the magnetic permeability grooves 1142 By setting different shapes of the magnetic permeability grooves 1142, it is possible to reduce parameters such as inductance of the motor for different motor parameters or rotor models, thereby improving the energy efficiency of the motor.
- the inner peripheral wall of the stator punching piece includes arc segments and/or straight segments.
- the inner peripheral wall of the stator punching piece may be composed of straight line segments, circular arc segments, or straight line segments and circular segments.
- Arc segment splicing composition for example, the inner peripheral wall can be in the shape of an arc, can also be composed of a plurality of straight segments, and can be in the shape of a "polygon", or can be composed of a combination of arc segments and straight segments. For example, in the form of a line segment at one end connecting an arc at one end.
- a stator slot 130 is formed around two adjacent stator teeth 110 , and a slot of the stator slot 130 is formed between tooth crowns 114 of two adjacent stator teeth 110 .
- stator slots 130 Two adjacent stator teeth 110 are surrounded by stator slots 130 forming a fan-shaped structure, and a slot of the stator slot 130 is formed between tooth crowns 114 of two adjacent stator teeth 110 .
- winding can be performed on the tooth roots 112 of the stator teeth 110 along the notch of the stator slot 130 , which is beneficial to reduce the difficulty of the production process of the motor, thereby reducing the production cost.
- FIG. 4 shows the fourth schematic diagram of the structure of the stator iron core according to the embodiment of the present application
- FIG. 5 shows the fifth schematic diagram of the structure of the stator iron core according to the embodiment of the present application.
- Ground, at least one tooth crown 114 on at least one stator punch is provided with at least one groove portion 1148 and/or at least one magnetic conduction hole 1149, and the groove portion 1148 and/or the magnetic conduction hole 1149 are located in the first tooth Crown 1144.
- one or more groove parts 1148 are further provided on the stator punching piece, and the groove parts 1148 include at least one of the following: a circular arc groove part 1148 , a square groove The groove part 1148 , the trapezoidal groove part 1148 , and the parallelogram groove part 1148 .
- the shape and size of the groove portion 1148 are similar to or the same as the magnetic permeability groove 1142 , so the function of the groove portion 1148 is the same as that of the magnetic conductive groove 1142 .
- the groove portion 1148 is provided along the radial direction of the stator punching piece, which can effectively "hedge” the vibration deformation generated by the stator iron core, and reduce the radial electromagnetic force wave generated when the armature magnetic field harmonics and the rotor harmonics act in the direction, thereby Reduce the stator punch, and the type variable of the entire stator core.
- a magnetic conduction hole 1149 is also opened, and the magnetic conduction hole 1149 is further opened.
- the axis of the "hole” of the hole 1149 is parallel to the axis of the inner hole of the stator, and there is no direct communication between the magnetic conduction hole 1149 and the inner hole of the stator, that is, the magnetic conduction hole 1149 will not penetrate the tooth crown toward the stator
- the surface on one side of the inner hole is "punched" in the radial direction of the stator punch.
- the radial electromagnetic force waves generated when the armature magnetic field harmonics and the rotor harmonics act in the direction can be reduced, It is beneficial to suppress the even-order harmonics of the armature magnetic field, thereby reducing the stator punch and the shape variation of the entire stator core, so it can significantly improve the vibration and noise of the key frequency bands of the motor, and improve the hearing of the motor and compressor.
- a stator is provided, and the stator includes the stator iron core provided by any of the technical solutions of the first aspect. Therefore, the stator provided by the present application has the stator iron provided by any of the technical solutions of the first aspect. All the beneficial effects of the core will not be repeated here in order to avoid repetition.
- the stator also includes: a winding, which is wound on the tooth root of the stator iron core.
- a plurality of tooth roots are evenly distributed along the circumferential direction of the stator iron core, and the windings are wound on the tooth roots of the stator iron core.
- the windings When the windings are energized, the windings generate a uniform magnetic field.
- the tooth crown can prevent the coil from falling off, so that the rotor will not have the center of mass deviating from the rotation axis during the rotation process, so as to maintain the dynamic balance of the motor, reduce the phenomenon of local wear and tear of the support structure, and ensure that the motor structure is more stable. for stability.
- the windings are set as concentrated windings, so that the polarities of the adjacent two groups of windings are the same.
- the adjacent salient poles return to form a closed magnetic circuit.
- the number of windings can be set to 9 or 12 according to the actual situation and usage requirements.
- the stator includes a stator iron core, and the stator iron core is arranged around the outside of the rotor; a plurality of tooth roots are arranged on the side of the stator iron core facing the rotor iron core, and the plurality of tooth roots are arranged along the circumferential direction of the stator iron core, A stator slot is defined between adjacent tooth roots; the coil is wound on the tooth roots, and the rotor includes: the stator tooth crown includes a first tooth crown and a second tooth crown extending to both sides in the circumferential direction; the second tooth crown faces the rotor The circumferential area of the first tooth crown is smaller than the circumferential area of the first tooth crown facing the rotor; a magnetic permeability groove facing the rotor is arranged between the first tooth crown and the second tooth crown.
- stator structure is conducive to suppressing the even harmonics of the armature magnetic field, significantly reducing the radial electromagnetic force waves generated by the interaction of the armature magnetic field harmonics and the rotor magnetic field harmonics, thereby improving the vibration and noise in the key frequency bands of the compressor. , effectively improve the compressor's sense of hearing.
- a plurality of first stator punches and a plurality of second stator punches, a plurality of first stator punches and a plurality of second stator punches are stacked to form a stator core; magnetic
- the guide groove is arranged on the second stator punching piece.
- the second tooth crown surface of the tooth crown is located on the opposite side of the rotation direction of the rotor.
- the setting of the second tooth crown surface of the tooth crown on the opposite side is more conducive to improving the vibration and noise of the compressor in the key frequency band, and is conducive to improving the listening feeling of the compressor.
- the stacking height of the first stator punches along the motor axis is L1
- the stacking height of the second stator punches along the motor axis is L2, satisfying: 0.004 ⁇ L1/L2 ⁇ 0.01.
- Assembling two kinds of stator punches according to different axial thicknesses can obtain different compressor vibration and noise improvement effects. Among them, the thicker the second stator punching plate, the better the noise improvement effect, and the thicker the first punching plate, the better the energy efficiency of the motor. High, two punches can be assembled according to actual needs.
- the second stator punches are sandwiched between the first sub-stator punches.
- the second stator punches are sandwiched between the second stator punches.
- the first stator punches are sandwiched between the second stator punches.
- the side of the plurality of tooth roots facing the rotor core forms an inner side wall of the stator, and the ratio of the diameter of the inner side wall of the stator to the diameter of the outer side wall of the stator core is greater than 0.5 and less than or equal to 0.5 0.58.
- the stator punching structure that satisfies this ratio range is beneficial to further improve the vibration.
- a permanent magnet synchronous motor is provided, the motor includes the stator provided in any of the technical solutions of the second aspect, and a rotor, and the rotor is inserted into the inner hole of the stator of the stator iron core .
- the motor includes the stator provided in any one of the technical solutions in the second aspect. Therefore, the motor provided by the present application has all the beneficial effects of the stator provided in any one of the technical solutions in the second aspect. To avoid repetition, it is not repeated here. Too much elaboration.
- Di is the diameter of the inner hole of the stator
- T is the rated torque of the motor
- TPV is the torque per unit volume of the rotor
- the unit of the rated torque T of the motor is N m
- the unit of the inner diameter Di of the stator core is mm
- the unit of the torque TPV per unit volume of the rotor is kN ⁇ m ⁇ m -3 .
- the rated torque of the motor is T
- the diameter of the shaft hole of the stator that is, the inner diameter of the stator core is Di
- the torque per unit volume of the rotor is TPV
- the value range of unit volume torque TPV is 5kN ⁇ m ⁇ m -3 ⁇ TPV ⁇ 45kN ⁇ m ⁇ m -3 , which limits the rated rotation speed of the motor.
- the value range of the combined variable of the torque T, the diameter Di of the shaft hole and the torque TPV per unit volume of the rotor enables the motor to meet the power requirements of the compressor.
- it can effectively reduce the The rotor flux leakage increases the utilization rate of permanent magnets and improves the efficiency of the motor.
- FIG. 6 shows a schematic structural diagram of a compressor according to an embodiment of the present application
- the compressor 300 provided by the present application includes the stator provided in any of the above embodiments, or as in any of the above-mentioned embodiments.
- the permanent magnet synchronous motor provided in the embodiment therefore, the compressor 300 includes all the beneficial effects of the stator and the permanent magnet synchronous motor in any of the above-mentioned embodiments. To avoid repetition, details are not repeated here.
- the compressor 300 further includes: a stator 310 , a crankshaft 330 and a power part (not shown in the figure).
- the crankshaft 330 penetrates through the rotor iron core of the rotor 320 and is connected to the rotor iron core.
- the power part is connected with the shaft, that is, the crankshaft 330 is connected with the rotor core and the power part, and can drive the crankshaft 330 to rotate and then drive the rotor core to rotate when the power part works.
- the crankshaft 330 of the compressor 300 is connected to the rotor iron core through the central hole of the rotor iron core.
- the compressor 300 further includes a main bearing 340 , an auxiliary bearing 370 , a cylinder 350 and a piston 360 .
- a refrigeration device in some embodiments of the present application, includes a stator as provided in any of the foregoing embodiments, or a permanent magnet synchronous motor as provided in any of the foregoing embodiments, or as provided in any of the foregoing embodiments.
- the compressor provided in one embodiment therefore, the refrigeration equipment includes all the beneficial effects of the stator, the permanent magnet synchronous motor and the compressor as in any of the above-mentioned embodiments. To avoid repetition, the details are not repeated here.
- refrigeration equipment includes refrigerators, freezers, freezers, refrigerated rooms, split air conditioners, integrated air conditioners, window air conditioners, central air conditioners, ice machines, ice cream machines and other different product forms.
- refrigeration equipment may refer to any electrical equipment with refrigeration capability, and the embodiment of the present application does not limit the specific product form of the refrigeration equipment.
- connection can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or through an intermediate medium. indirectly connected.
- description of the terms “one embodiment,” “some embodiments,” “a specific embodiment,” etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in this application at least one embodiment or example of .
- schematic representations of the above terms do not necessarily refer to the same embodiment or instance.
- the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
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Abstract
Description
Claims (15)
- 一种定子铁芯,其中,包括:定子内孔,用于穿设转子;多个定子冲片,每个所述定子冲片具有厚度,多个所述定子冲片沿所述定子内孔的轴向堆叠设置,所述定子冲片包括定子轭和沿所述定子轭周向分布的多个定子齿,所述定子齿包括:齿根,与所述定子轭相连接;齿冠,与所述齿根背离所述定子轭的一端相连接;其中,每个所述定子冲片具有沿所述定子内孔的轴向的厚度,至少一个所述定子冲片上的至少一个所述齿冠上设置有磁导凹槽,沿所述定子轭的周向,所述磁导凹槽将所述齿冠背离所述齿根的表面,分隔为第一齿冠面和第二齿冠面,所述第一齿冠面的面积小于所述第二齿冠面的面积。
- 根据权利要求1所述的定子铁芯,其中,所述定子冲片的设置数量为多个,多个所述定子冲片包括:至少一个第一定子冲片;至少一个第二定子冲片,所述第一定子冲片和所述第二定子冲片沿所述定子内孔的轴向堆叠设置,所述第二定子冲片上设置有所述磁导凹槽。
- 根据权利要求2所述的定子铁芯,其中,沿所述定子内孔的轴向,所述第一定子冲片的堆叠总高度为第一高度,所述第二定子冲片的堆叠总高度为第二高度,其中所述第一高度与所述第二高度的比值大于等于0.001,且所述比值小于等于0.9。
- 根据权利要求3所述的定子铁芯,其中,沿所述定子内孔的轴向,所述第一定子冲片与所述第二定子冲片交替堆叠设置。
- 根据权利要求3或4所述的定子铁芯,其中,沿所述转子的轴向,多个所述第一定子冲片连续堆叠形成第一冲片段,多个所述第二定子冲片连续堆叠形成第二定子冲片段,所述第一冲片段与所述第二定子冲片段交替堆叠设置。
- 根据权利要求1所述的定子铁芯,其中,所述磁导凹槽包括以下中的至少一种:圆弧形磁导凹槽、方形磁导凹槽、梯形磁导凹槽、平行四边形磁导凹槽。
- 根据权利要求1所述的定子铁芯,其中,沿所述定子内孔的径向,所述定子冲片的内周壁包括弧线段和/或直线段。
- 根据权利要求1所述的定子铁芯,其中,相邻两个所述定子齿围设形成定子槽,相邻两个所述定子齿的所述齿冠之间形成所述定子槽的槽口。
- 根据权利要求1所述的定子铁芯,其中,至少一个所述定子冲片上的至少一个所述齿冠上设置有至少一个凹槽部和/或至少一个磁导通孔,所述凹槽部和/或所述磁导通孔均位于所述第一齿冠面。
- 一种定子,其中,包括:如权利要求1至9中任一项所述的定子铁芯。
- 根据权利要求10所述的定子,其中,还包括:绕组,绕设在所述定子铁芯的齿根上。
- 一种永磁同步电机,其中,包括:如权利要求10或11所述的定子;转子,穿设于所述定子铁芯的定子内孔内。
- 根据权利要求12所述的永磁同步电机,其中,所述电机的参数满足以下关系式:5.18×10 -7≤T×Di -3×TPV -1≤1.17×10 -6;5≤TPV≤45;其中,Di为所述定子内孔的直径,T为所述电机的额定转矩,TPV为所述转子的单位体积转矩,其中所述电机的额定转矩T的单位为N·m,所述定子铁芯的内径Di的单位为mm,所述转子的单位体积转矩TPV的单位为kN·m·m -3。
- 一种压缩机,其中,包括:如权利要求10或11所述的定子;或如权利要求12或13所述的永磁同步电机。
- 一种制冷设备,其中,包括:如权利要求10或11所述的定子;或如权利要求12或13所述的永磁同步电机;或如权利要求14所述的压缩机。
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CN110875679A (zh) * | 2018-08-30 | 2020-03-10 | 广东美芝精密制造有限公司 | 永磁同步电机和压缩机 |
CN212033842U (zh) * | 2020-06-11 | 2020-11-27 | 江苏美的清洁电器股份有限公司 | 定子组件和电机结构 |
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CN106385154A (zh) * | 2016-09-26 | 2017-02-08 | 上海特波电机有限公司 | 外转子无刷永磁电机 |
CN106787282A (zh) * | 2016-12-30 | 2017-05-31 | 浙江众邦机电科技有限公司 | 一种永磁电机 |
CN208190359U (zh) * | 2018-05-30 | 2018-12-04 | 广东威灵电机制造有限公司 | 定子铁芯和旋转电机 |
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US20190190332A1 (en) * | 2016-10-13 | 2019-06-20 | Gree Green Refrigeration Technology Center Co., Ltd. Of Zhuhai | Rotor structure, motor and compressor |
CN107800205A (zh) * | 2017-11-28 | 2018-03-13 | 深圳市优必选科技有限公司 | 电机内芯片及电机 |
CN108512320A (zh) * | 2018-05-30 | 2018-09-07 | 广东威灵电机制造有限公司 | 定子铁芯和旋转电机 |
CN110875679A (zh) * | 2018-08-30 | 2020-03-10 | 广东美芝精密制造有限公司 | 永磁同步电机和压缩机 |
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