WO2022186144A1 - Composition for forming release layer, and release layer - Google Patents
Composition for forming release layer, and release layer Download PDFInfo
- Publication number
- WO2022186144A1 WO2022186144A1 PCT/JP2022/008321 JP2022008321W WO2022186144A1 WO 2022186144 A1 WO2022186144 A1 WO 2022186144A1 JP 2022008321 W JP2022008321 W JP 2022008321W WO 2022186144 A1 WO2022186144 A1 WO 2022186144A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- release layer
- group
- carbon atoms
- composition
- forming composition
- Prior art date
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- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 84
- 229920000642 polymer Polymers 0.000 claims abstract description 42
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- 125000002768 hydroxyalkyl group Chemical group 0.000 claims abstract description 37
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- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 1
- YGCOKJWKWLYHTG-UHFFFAOYSA-N [[4,6-bis[bis(hydroxymethyl)amino]-1,3,5-triazin-2-yl]-(hydroxymethyl)amino]methanol Chemical compound OCN(CO)C1=NC(N(CO)CO)=NC(N(CO)CO)=N1 YGCOKJWKWLYHTG-UHFFFAOYSA-N 0.000 description 1
- XHECAORXOROLKA-UHFFFAOYSA-N [[4-[bis(hydroxymethyl)amino]-6-phenyl-1,3,5-triazin-2-yl]-(hydroxymethyl)amino]methanol Chemical compound OCN(CO)C1=NC(N(CO)CO)=NC(C=2C=CC=CC=2)=N1 XHECAORXOROLKA-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000003926 acrylamides Chemical class 0.000 description 1
- 125000003670 adamantan-2-yl group Chemical group [H]C1([H])C(C2([H])[H])([H])C([H])([H])C3([H])C([*])([H])C1([H])C([H])([H])C2([H])C3([H])[H] 0.000 description 1
- 125000005571 adamantylene group Chemical group 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 1
- 150000001346 alkyl aryl ethers Chemical class 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- LHQZPSHKKVHDTB-UHFFFAOYSA-N bis(7-oxabicyclo[4.1.0]heptan-4-ylmethyl) oxalate Chemical compound C1CC2OC2CC1COC(=O)C(=O)OCC1CC2OC2CC1 LHQZPSHKKVHDTB-UHFFFAOYSA-N 0.000 description 1
- JRPRCOLKIYRSNH-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) benzene-1,2-dicarboxylate Chemical compound C=1C=CC=C(C(=O)OCC2OC2)C=1C(=O)OCC1CO1 JRPRCOLKIYRSNH-UHFFFAOYSA-N 0.000 description 1
- ZXOATMQSUNJNNG-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) benzene-1,3-dicarboxylate Chemical compound C=1C=CC(C(=O)OCC2OC2)=CC=1C(=O)OCC1CO1 ZXOATMQSUNJNNG-UHFFFAOYSA-N 0.000 description 1
- NEPKLUNSRVEBIX-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) benzene-1,4-dicarboxylate Chemical compound C=1C=C(C(=O)OCC2OC2)C=CC=1C(=O)OCC1CO1 NEPKLUNSRVEBIX-UHFFFAOYSA-N 0.000 description 1
- LMMDJMWIHPEQSJ-UHFFFAOYSA-N bis[(3-methyl-7-oxabicyclo[4.1.0]heptan-4-yl)methyl] hexanedioate Chemical compound C1C2OC2CC(C)C1COC(=O)CCCCC(=O)OCC1CC2OC2CC1C LMMDJMWIHPEQSJ-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- ADRVNXBAWSRFAJ-UHFFFAOYSA-N catechin Natural products OC1Cc2cc(O)cc(O)c2OC1c3ccc(O)c(O)c3 ADRVNXBAWSRFAJ-UHFFFAOYSA-N 0.000 description 1
- 235000005487 catechin Nutrition 0.000 description 1
- 229950001002 cianidanol Drugs 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 150000001925 cycloalkenes Chemical class 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- XBZSBBLNHFMTEB-UHFFFAOYSA-N cyclohexane-1,3-dicarboxylic acid Chemical compound OC(=O)C1CCCC(C(O)=O)C1 XBZSBBLNHFMTEB-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- BQQUFAMSJAKLNB-UHFFFAOYSA-N dicyclopentadiene diepoxide Chemical compound C12C(C3OC33)CC3C2CC2C1O2 BQQUFAMSJAKLNB-UHFFFAOYSA-N 0.000 description 1
- GWZCCUDJHOGOSO-UHFFFAOYSA-N diphenic acid Chemical compound OC(=O)C1=CC=CC=C1C1=CC=CC=C1C(O)=O GWZCCUDJHOGOSO-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- GFUIDHWFLMPAGY-UHFFFAOYSA-N ethyl 2-hydroxy-2-methylpropanoate Chemical compound CCOC(=O)C(C)(C)O GFUIDHWFLMPAGY-UHFFFAOYSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 229940116333 ethyl lactate Drugs 0.000 description 1
- JHYNXXDQQHTCHJ-UHFFFAOYSA-M ethyl(triphenyl)phosphanium;bromide Chemical compound [Br-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CC)C1=CC=CC=C1 JHYNXXDQQHTCHJ-UHFFFAOYSA-M 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000002221 fluorine Chemical class 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000003827 glycol group Chemical group 0.000 description 1
- 229920013819 hydroxyethyl ethylcellulose Polymers 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 229940102253 isopropanolamine Drugs 0.000 description 1
- 125000005647 linker group Chemical group 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000001459 lithography Methods 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- YGRMNBNGHHDGCX-UHFFFAOYSA-N n-(ethoxymethyl)-2-methylprop-2-enamide Chemical compound CCOCNC(=O)C(C)=C YGRMNBNGHHDGCX-UHFFFAOYSA-N 0.000 description 1
- SEEYREPSKCQBBF-UHFFFAOYSA-N n-methylmaleimide Chemical compound CN1C(=O)C=CC1=O SEEYREPSKCQBBF-UHFFFAOYSA-N 0.000 description 1
- 239000002070 nanowire Substances 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 125000004957 naphthylene group Chemical group 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 1
- 125000005574 norbornylene group Chemical group 0.000 description 1
- WYRAWZHVSTWBNT-UHFFFAOYSA-N octachloro-4,4'-dihydroxybiphenyl diglycidyl ether Chemical compound C12OC2COC(Cl)(Cl)C2(Cl)OC2(Cl)C2=C1C(O)=CC=C2C1=C(Cl)C(Cl)=C(O)C(Cl)=C1Cl WYRAWZHVSTWBNT-UHFFFAOYSA-N 0.000 description 1
- 229920002114 octoxynol-9 Polymers 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 229940105570 ornex Drugs 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010483 polyoxyethylene sorbitan monopalmitate Nutrition 0.000 description 1
- 239000000249 polyoxyethylene sorbitan monopalmitate Substances 0.000 description 1
- 235000010989 polyoxyethylene sorbitan monostearate Nutrition 0.000 description 1
- 239000001818 polyoxyethylene sorbitan monostearate Substances 0.000 description 1
- 235000010988 polyoxyethylene sorbitan tristearate Nutrition 0.000 description 1
- 239000001816 polyoxyethylene sorbitan tristearate Substances 0.000 description 1
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- GHJOIQFPDMIKHT-UHFFFAOYSA-N propane-1,2,3-triol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCC(O)CO GHJOIQFPDMIKHT-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 230000001846 repelling effect Effects 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000010454 slate Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 235000011071 sorbitan monopalmitate Nutrition 0.000 description 1
- 239000001570 sorbitan monopalmitate Substances 0.000 description 1
- 229940031953 sorbitan monopalmitate Drugs 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 235000011078 sorbitan tristearate Nutrition 0.000 description 1
- 239000001589 sorbitan tristearate Substances 0.000 description 1
- 229960004129 sorbitan tristearate Drugs 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J101/00—Adhesives based on cellulose, modified cellulose, or cellulose derivatives
- C09J101/08—Cellulose derivatives
- C09J101/26—Cellulose ethers
- C09J101/28—Alkyl ethers
- C09J101/284—Alkyl ethers with hydroxylated hydrocarbon radicals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/42—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/41—Compounds containing sulfur bound to oxygen
- C08K5/42—Sulfonic acids; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
- C08L33/16—Homopolymers or copolymers of esters containing halogen atoms
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
Definitions
- the present invention relates to a release layer-forming composition and a release layer.
- the base material of the touch panel film has changed from glass to polyethylene terephthalate (PET), polyimide, cycloolefin, acrylic and other plastic sheets, etc., and transparent flexible touch screen panels with flexibility have been developed.
- PET polyethylene terephthalate
- Patent Documents 5 to 7 the base material of the touch panel film has changed from glass to polyethylene terephthalate (PET), polyimide, cycloolefin, acrylic and other plastic sheets, etc., and transparent flexible touch screen panels with flexibility have been developed.
- flexible touch screen panels are manufactured by creating a release (adhesive) layer on a support substrate such as a glass substrate, and then releasing the device after fabrication to ensure stable production and release.
- a release adheresive
- This release layer must not be peeled off from the support substrate during the process, but requires a low peel force when peeled off.
- the release layer is required to have stability after film formation.
- the present invention has been made in view of the above circumstances, and provides a composition for forming a release layer which has high heat resistance and appropriate release properties and which can provide a release layer with excellent stability after film formation. for the purpose.
- R C is a hydroxyalkyl group having 2 to 10 carbon atoms, and the carbon atom to which the hydroxy group is bonded is a secondary or tertiary carbon atom 1
- a composition for forming a release layer of 3 In the repeating unit represented by the formula (b), R is a hydroxyalkyl group having 1 to 10 carbon atoms, the carbon atom to which the hydroxy group is bonded is a primary carbon atom, and the formula ( 1.
- the release layer-forming composition of the present invention includes (A) (A1) a cellulose or derivative thereof having a hydroxyalkyl group, (A2) a polyester having a hydroxy group, or (A3) a primary or secondary hydroxy group. and a cross-linking agent selected from acrylic polymers having no fluorine atoms, (B) an acid compound or a salt thereof, (C) a compound having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group, (D ) a polymeric additive containing a predetermined repeating unit; and (E) a solvent.
- the (A1) component is cellulose or its derivative having a hydroxyalkyl group.
- the (A2) polyester having a hydroxy group is not particularly limited, but in the present invention, those having an aromatic group or an alicyclic group in the main chain are preferred.
- a polyester obtained by reacting a compound having two epoxy moieties and a compound having two carboxyl groups is preferable as such a polyester for component (A2).
- the weight average molecular weight (Mw) of the (A2) component polyester is not particularly limited, but is preferably from 1,000 to 200,000, more preferably from 3,000 to 100,000, and more preferably from 5,000 to 50,000. 000 is even more preferred.
- Examples of compounds having two epoxy moieties described above include: Bisphenol F diglycidyl ether, bisphenol A diglycidyl ether, bisphenol B diglycidyl ether, bisphenol AD diglycidyl ether, bisphenol S diglycidyl ether, tetrachlorobisphenol A diglycidyl ether, catechin diglycidyl ether, resorcinol diglycidyl ether, hydroquinone di glycidyl ether, 1,5-dihydroxynaphthalenediglycidyl ether, dihydroxybiphenyldiglycidyl ether, octachloro-4,4'-dihydroxybiphenyldiglycidyl ether, tetramethylbiphenyldiglycidyl ether, 9,9'-bis(4-hydroxyphenyl ) bisphenol diglycidyl ethers such as fluorenediglycidyl ether, 9,9'-bis(4-hydroxyphenyl
- Carboxy group-containing compound Compounds having two carboxy groups include terephthalic acid, isophthalic acid, diphenic acid, 2-methylterephthalic acid, 2-hydroxyterephthalic acid, 2,5-dimethylterephthalic acid, 5-methylisophthalic acid, and 5-hydroxyisophthalic acid. , 2,6-naphthalenedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid and the like. In addition, these compounds may be used individually by 1 type, or may be used in combination of 2 or more type.
- the method for obtaining the polyester which is an example of the component (A2), is not particularly limited. can get.
- the solvent to be used is not particularly limited as long as it dissolves each compound, the polymerization initiator, and the like.
- the (A2) component polyester obtained by the above method is usually in the form of a solution dissolved in a solvent.
- the (A2) component polyester preferably has a structural unit represented by the following formula [A2-1].
- X and Y each independently represent a structure having an aromatic group or an alicyclic group.
- X is preferably a group represented by the following formula (X-1).
- L 1 represents an ether bond or an ester bond
- X 1 represents an alkylene group having 1 to 10 carbon atoms, a cyclic unsaturated hydrocarbon group or a cyclic saturated hydrocarbon group
- R 1 is a single bond
- ether represents a bond, carbonyl, sulfonyl, a saturated hydrocarbon group having 1 to 30 carbon atoms, an unsaturated hydrocarbon group having 2 to 30 carbon atoms, or a saturated hydrocarbon group having 1 to 30 carbon atoms substituted with a fluorine atom; represents 0, 1 or 2.
- X 1 is preferably a cyclic unsaturated hydrocarbon group having 4 to 16 carbon atoms or a saturated cyclic hydrocarbon group having 4 to 16 carbon atoms, and a cyclic unsaturated hydrocarbon group having 4 to 8 carbon atoms or 4 to 4 carbon atoms. 8 cyclic saturated hydrocarbon groups are more preferred. Any hydrogen atoms contained in X 1 may be independently substituted with an aliphatic group, and a plurality of substituents among these aliphatic groups may be bonded together to form a 4- to 6-membered ring. may be formed.
- X include, but are not limited to, groups represented by the following formulas (X-2) to (X-13).
- Examples of Y include, but are not limited to, groups represented by the following formulas (Y-1) to (Y-4).
- Cy is a group derived from the alicyclic dioxide, i.e., a tetravalent organic group containing an aliphatic ring, wherein all four bonding groups to OH and O are derived from the aliphatic ring. and Y has the same definition as Y in formula [A2-1].
- Cy in formula [A2-2] include groups represented by the following formulas (Cy-1) to (Cy-4).
- *1 and *2 each represent a bond, and one of the two *1 and *2 in each structural formula respectively bonds to a hydroxyl group.
- (A2) component polyester those having a structural unit represented by the following formula [A2-3] are also preferable.
- X and Y have the same definition as X and Y in formula [A2-1].
- the (A3) component acrylic polymer having a primary or secondary hydroxy group and not having a fluorine atom is not particularly limited, but in the present invention, a polyethylene glycol ester group or a Those having a primary or secondary hydroxyalkyl ester group of are preferred, and those having these groups in their side chains are more preferred.
- an acrylic ester homopolymer, a methacrylic ester homopolymer, a copolymer thereof, and a copolymer of these with a monomer having an unsaturated double bond such as styrene can be used. .
- the acrylic polymer having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms which is a preferred example of the acrylic polymer of component (A3), may be an acrylic polymer having any of these groups.
- the skeleton (other structural units) of the main chain of the polymer that constitutes the acrylic polymer the types of side chains, and the like.
- the structural unit having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms is preferably represented by the following formula [A3-1].
- the weight average molecular weight (Mw) of the (A3) component acrylic polymer is not particularly limited, but is preferably from 1,000 to 200,000, more preferably from 3,000 to 100,000, and from 5,000 to 50,000 is even more preferred.
- the (A3) component acrylic polymer can be obtained, for example, by polymerizing a monomer having at least one of a polyethylene glycol group and a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms.
- Monomers having a polyethylene glycol ester group include monoacrylates and monomethacrylates of H--(OCH 2 CH 2 ) n --OH (where n has the same meaning as above).
- monomers other than the above-described monomers specifically, polyethylene glycol ester groups, primary or A monomer having no secondary hydroxy group and no fluorine atom can be used in combination.
- Examples of such monomers include acrylic ester compounds such as methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, t-butyl acrylate; methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, Methacrylic acid ester compounds such as butyl methacrylate, isobutyl methacrylate and t-butyl methacrylate; maleimide compounds such as maleimide, N-methylmaleimide, N-phenylmaleimide and N-cyclohexylmaleimide; acrylamide compounds; acrylonitrile; maleic anhydride; and vinyl compounds.
- acrylic ester compounds such as methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl
- the production method (polymerization method) of the (A3) component acrylic polymer is not particularly limited.
- a method of polymerization reaction is mentioned.
- the solvent to be used is not particularly limited as long as it dissolves the monomer, the polymerization initiator, and the like.
- Preferable examples of the (A3) component acrylic polymer include 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, and glycerin.
- Monoacrylate a polymer obtained by polymerizing a primary or secondary hydroxyalkyl ester monomer such as glycerin monomethacrylate, or the primary or secondary hydroxyalkyl ester monomer and a monomer other than these monomers, such as a primary or secondary hydroxy
- examples include acrylic polymers having primary or secondary hydroxyalkyl groups in side chains, such as polymers obtained by copolymerizing one or more monomers selected from the group consisting of monomers having no groups.
- the (A3) component acrylic polymer obtained by the above method is usually in the form of a solution dissolved in a solvent.
- the release layer-forming composition of the present invention contains an acid compound or a salt thereof as the component (B).
- acid compounds include p-toluenesulfonic acid, trifluoromethanesulfonic acid, pyridinium-p-toluenesulfonate, salicylic acid, camphorsulfonic acid, sulfosalicylic acid, 4-chlorobenzenesulfonic acid, 4-hydroxybenzenesulfonic acid, and benzenedisulfone.
- sulfonic acid compounds such as 1-naphthalenesulfonic acid and pyridinium-1-naphthalenesulfonic acid
- carboxylic acid compounds such as salicylic acid, sulfosalicylic acid, citric acid, benzoic acid and hydroxybenzoic acid
- salt of the acid compound include pyridinium salts, isopropanolamine salts, N-methylmorpholine salts, etc. of each of the acids mentioned above.
- R 11 to R 26 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, preferably an alkyl group having 1 to 6 carbon atoms.
- R27 is a hydrogen atom or a methyl group.
- a commercially available cross-linking agent can also be used in the present invention.
- Methyl-type melamine compound (trade name Mycoat (registered trademark) 506, Mycoat 508), glycoluril compound (trade name Cymel 1170, POWDERLINK 1174), methylated urea resin (trade name UFR65), butylated urea resin (trade name Nitrogen-containing compounds such as UFR300, U-VAN10S60, U-VAN10R, U-VAN11HV), urea/formaldehyde-based resins manufactured by DIC Corporation (trade names: Beccamin (registered trademark) J-300S, Beccamin P-955, Beccamin N) is mentioned.
- RA is each independently a hydrogen atom or a methyl group
- RB1 is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom
- R C is a hydroxyalkyl group having 1 to 10 carbon atoms
- R D is a polycyclic alkyl group having 6 to 20 carbon atoms or an aryl group having 6 to 12 carbon atoms.
- hydroxyalkyl groups having 1 to 10 carbon atoms for R C include hydroxymethyl, 2-hydroxyethyl, 3-hydroxypropyl, 4-hydroxybutyl, 5-hydroxypentyl, 6-hydroxyhexyl and 7-hydroxyheptyl.
- the repeating unit represented by formula (b) includes, but is not limited to, those represented by formulas (b-1) to (b-16) below.
- the repeating unit represented by formula (c) includes, but is not limited to, those represented by formulas (c-1) to (c-13) below.
- the polymer solution obtained by the polymerization reaction in the solvent may be used as it is.
- component (B), component (C), component (D), component (E), etc. may be added to the solution after the polymerization reaction to produce component (A) to obtain a uniform solution.
- a solvent may be added for the purpose of adjusting the concentration, and this solvent may be the same as or different from the solvent used in the preparation of component (A).
- the resin substrate is formed with an area larger than the area of the peeling layer so as to cover the entire peeling layer.
- the resin substrate include resin substrates made of acrylic polymer and resin substrates made of cycloolefin polymer, and those having a light transmittance of 80% or more at a wavelength of 400 nm are preferable.
- the method of forming the resin substrate may follow a conventional method.
- the resin substrate is separated from the release layer to separate the resin substrate and the base. At this time, part of the substrate may be cut together with the release layer.
- the resin substrate can be separated from the release layer with a release force of 0.25 N/25 mm or less.
- the polymer additive (D) is polymer additive D2 or polymer additive D3
- the resin substrate can be separated from the release layer with a release force of 0.15 N/25 mm or less.
- the polymer additive (D) is polymer additive D1
- the resin substrate can be separated from the release layer with a release force of 0.1 N/25 mm or less.
- the weight average molecular weight (Mw) of the polymer was measured using a GPC apparatus manufactured by Shimadzu Corporation (column: Shodex (registered trademark) KF803L and KF804L (manufactured by Showa Denko Co., Ltd.); eluent: THF; flow rate: 1 0 mL/min; column temperature: 40° C.; Mw: standard polystyrene conversion value).
- release layer forming composition [Example 1-1] Preparation of release layer forming composition 1 HPC-SSL 1.00 g, PL-LI 0.32 g, PPTS 0.05 g, acrylic polymer (S1) solution 0.84 g and PGMEA were added and diluted with PGME so that the solid content concentration was 5% by mass and the PGMEA concentration was 30% by mass to prepare a release layer forming composition 1-1.
- Release layer-forming composition 1 was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S1) solution was changed to 0.38 g. -7 was prepared.
- Example 1-8 Preparation of release layer forming composition 8 A release layer was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S2) solution was used instead of the acrylic polymer (S1) solution. Forming compositions 1-8 were prepared.
- release layer-forming composition 1-10 was prepared in the same manner as in Example 1-1, except that CAP was used instead of HPC-SSL. prepared.
- Example 2-2 A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-2 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
- Example 2-3 A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-3 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
- Example 2-7 A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-7 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
- Example 2-1 A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-9 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
- polyester (A2-2) 10.0 g of EP3, 5.2 g of TPhA and 0.24 g of BTEAC were dissolved in 36.0 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-2). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-2) had an Mw of 21,000 and an Mw/Mn of 3.2.
- Example 3-1 Preparation of release layer forming composition 1 To 1 g of the polyester (A2-1) solution obtained in Synthesis Example 1, 0.06 g of PL-LI, Add 0.01 g of PPTS, 0.17 g of acrylic polymer (S1) solution, and PGMEA, and dilute with PGME so that the solid content concentration is 5% by mass and the PGMEA concentration is 30% by mass, to prepare a release layer forming composition 2- 1 was prepared.
- release layer-forming composition 1 0.06 g of PL-LI was added to 1 g of the acrylic polymer (A3-1) solution obtained in Synthesis Example 1. , 0.01 g of PPTS, 0.08 g of acrylic polymer (S1) solution, and PGMEA were added and diluted with PGME so that the solid content concentration was 5% by mass and the PGMEA concentration was 30% by mass. -1 was prepared.
- release layer and resin substrate [Example 6-1] Using a spin coater (conditions: 1,000 rpm for about 30 seconds), the release layer-forming composition 3-1 was applied onto a glass substrate (100 mm ⁇ 100 mm, hereinafter the same). The resulting coating film was heated at 100° C. for 2 minutes using a hot plate and then heated at 230° C. for 10 minutes using a hot plate to form a release layer having a thickness of about 0.1 ⁇ m on the glass substrate. , a glass substrate with a release layer was obtained.
- Example 4-3 A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-15 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
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Abstract
Description
1. (A)(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体、(A2)ヒドロキシ基を有するポリエステル、又は、(A3)1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマー、
(B)酸化合物又はその塩、
(C)ヒドロキシアルキル基及び/又はアルコキシメチル基で置換された窒素原子を有する化合物から選ばれる架橋剤、
(D)下記式(a1)で表される繰り返し単位、下記式(b)で表される繰り返し単位及び下記式(c)で表される繰り返し単位を含む高分子添加剤、並びに
(E)溶剤を含み、前記(D)高分子添加剤が、前記(A)成分100質量部に対し、5~100質量部含まれる剥離層形成用組成物、
2. 前記式(b)で表される繰り返し単位において、RCが、炭素数2~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第2級又は第3級炭素原子である1の剥離層形成用組成物、
3. 前記式(b)で表される繰り返し単位において、RCが、炭素数1~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第1級炭素原子であり、かつ、式(a1)で表される繰り返し単位の含有割合が、(D)高分子添加剤の全繰り返し単位中25モル%以上である1の剥離層形成用組成物、
4. 前記(D)高分子添加剤が、下記式(a2)で表される繰り返し単位、下記式(b)で表される繰り返し単位、下記式(c)で表される繰り返し単位及び下記式(d)で表される繰り返し単位を含む1の剥離層形成用組成物、
5. 前記(A1)成分が、ヒドロキシエチルセルロース及びヒドロキシプロピルセルロース、並びにこれらの誘導体からなる群より選ばれる少なくとも1種である1~4のいずれかの剥離層形成用組成物、
6. 前記(A2)成分が、芳香族基又は脂環族基を主鎖に有するポリエステルである請求項1~4のいずれか1項記載の剥離層形成用組成物、
7. 前記(A2)成分が、エポキシ部位を2個有する化合物とカルボキシ基を2個有する化合物とを反応させて得られるポリエステルである、1~4及び6のいずれかの剥離層形成用組成物、
8. 前記(A3)成分が、ポリエチレングリコールエステル基又は炭素数2~6の1級もしくは2級ヒドロキシアルキルエステル基を有するアクリルポリマーである1~4のいずれかの剥離層形成用組成物、
9. 前記(A3)成分が、炭素数2~6の1級又は2級ヒドロキシアルキル基を側鎖に有するアクリルポリマーである1~4及び8のいずれかの剥離層形成用組成物、
10. 前記(B)成分が、スルホン酸化合物又はその塩である1~9のいずれかの剥離層形成用組成物、
11. 前記(C)架橋剤が、下記式(C-1)~(C-5)のいずれかで表される化合物である1~10のいずれかの剥離層形成用組成物、
12. 前記(C)架橋剤の含有量が、前記(A)成分100質量部に対し、10~100質量部である1~11のいずれかの剥離層形成用組成物、
13. 1~12のいずれかの剥離層形成用組成物から得られる剥離層、
14. 13の剥離層に、波長400nmの光透過率が80%以上である樹脂層が積層された積層体、
15. 1~12のいずれかの剥離層形成用組成物を基体に塗布し、剥離層を形成する工程、前記剥離層上に、波長400nmの光透過率が80%以上である樹脂基板を形成する工程、及び前記樹脂基板を、0.25N/25mm以下の剥離力で剥離する工程を含む樹脂基板の製造方法
を提供する。 That is, the present invention
1. (A) (A1) a cellulose having a hydroxyalkyl group or a derivative thereof, (A2) a polyester having a hydroxy group, or (A3) an acrylic polymer having a primary or secondary hydroxy group and no fluorine atom ,
(B) an acid compound or a salt thereof;
(C) a cross-linking agent selected from compounds having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group;
(D) a polymer additive containing a repeating unit represented by the following formula (a1), a repeating unit represented by the following formula (b) and a repeating unit represented by the following formula (c), and (E) a solvent and the polymer additive (D) is contained in an amount of 5 to 100 parts by mass based on 100 parts by mass of the component (A),
2. In the repeating unit represented by the formula (b), R C is a hydroxyalkyl group having 2 to 10 carbon atoms, and the carbon atom to which the hydroxy group is bonded is a secondary or tertiary carbon atom 1 A composition for forming a release layer of
3. In the repeating unit represented by the formula (b), R is a hydroxyalkyl group having 1 to 10 carbon atoms, the carbon atom to which the hydroxy group is bonded is a primary carbon atom, and the formula ( 1. The composition for forming a release layer of 1, wherein the content of the repeating unit represented by a1) is 25 mol% or more of the total repeating units of the polymer additive (D);
4. The (D) polymer additive comprises a repeating unit represented by the following formula (a2), a repeating unit represented by the following formula (b), a repeating unit represented by the following formula (c), and a repeating unit represented by the following formula (d). ) 1 composition for forming a release layer containing a repeating unit represented by
5. 4. The composition for forming a release layer according to any one of 1 to 4, wherein the component (A1) is at least one selected from the group consisting of hydroxyethyl cellulose, hydroxypropyl cellulose, and derivatives thereof;
6. The composition for forming a release layer according to any one of claims 1 to 4, wherein the component (A2) is a polyester having an aromatic group or an alicyclic group in its main chain.
7. The composition for forming a release layer according to any one of 1 to 4 and 6, wherein the component (A2) is a polyester obtained by reacting a compound having two epoxy moieties and a compound having two carboxy groups;
8. 4. The composition for forming a release layer according to any one of 1 to 4, wherein the component (A3) is an acrylic polymer having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms;
9. The composition for forming a release layer according to any one of 1 to 4 and 8, wherein the component (A3) is an acrylic polymer having a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms in its side chain;
10. The composition for forming a release layer according to any one of 1 to 9, wherein the component (B) is a sulfonic acid compound or a salt thereof;
11. 10. The composition for forming a release layer according to any one of 1 to 10, wherein the cross-linking agent (C) is a compound represented by any one of the following formulas (C-1) to (C-5);
12. 11. The composition for forming a release layer according to any one of 1 to 11, wherein the content of the (C) crosslinking agent is 10 to 100 parts by mass with respect to 100 parts by mass of the component (A);
13. a release layer obtained from the release layer-forming composition according to any one of 1 to 12;
14. A laminate in which a resin layer having a light transmittance of 80% or more at a wavelength of 400 nm is laminated on the release layer of 13,
15. A step of applying the release layer-forming composition according to any one of 1 to 12 to a substrate to form a release layer, and a step of forming a resin substrate having a light transmittance of 80% or more at a wavelength of 400 nm on the release layer. and a step of peeling the resin substrate with a peeling force of 0.25 N/25 mm or less.
したがって、本発明の剥離層形成用組成物は、樹脂基板を備えるフレキシブル電子デバイスの製造プロセスの高速化やその歩留り向上等に寄与し得る。 By using the composition for forming a release layer of the present invention, a release layer having high heat resistance, excellent adhesion to a substrate, appropriate adhesion to a resin substrate, and appropriate release properties can be obtained with good reproducibility. can. Further, in the manufacturing process of the flexible electronic device, it is possible to separate the resin substrate from the base together with the circuit etc. without damaging the resin substrate formed on the base and the circuit etc. provided thereon. It becomes possible.
Therefore, the composition for forming a release layer of the present invention can contribute to speeding up the manufacturing process of flexible electronic devices having a resin substrate, improving the yield thereof, and the like.
本発明の剥離層形成用組成物は、(A)(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体、(A2)ヒドロキシ基を有するポリエステル、又は、(A3)1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマー、(B)酸化合物又はその塩、(C)ヒドロキシアルキル基及び/又はアルコキシメチル基で置換された窒素原子を有する化合物から選ばれる架橋剤、(D)所定の繰り返し単位を含む高分子添加剤、並びに(E)溶剤を含む。 [Composition for forming release layer]
The release layer-forming composition of the present invention includes (A) (A1) a cellulose or derivative thereof having a hydroxyalkyl group, (A2) a polyester having a hydroxy group, or (A3) a primary or secondary hydroxy group. and a cross-linking agent selected from acrylic polymers having no fluorine atoms, (B) an acid compound or a salt thereof, (C) a compound having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group, (D ) a polymeric additive containing a predetermined repeating unit; and (E) a solvent.
[(A1)セルロース又はその誘導体]
(A1)成分は、ヒドロキシアルキル基を有するセルロース又はその誘導体である。 [(A) (A1) a cellulose having a hydroxyalkyl group or a derivative thereof, (A2) a polyester having a hydroxy group, or (A3) an acrylic having a primary or secondary hydroxy group and having no fluorine atom polymer]
[(A1) Cellulose or its derivative]
The (A1) component is cellulose or its derivative having a hydroxyalkyl group.
(A2)成分のヒドロキシ基を有するポリエステルは、特に限定されるものではないが、本発明では、芳香族基又は脂環族基を主鎖に有するものが好ましい。 [(A2) a polyester having a hydroxy group]
The (A2) polyester having a hydroxy group is not particularly limited, but in the present invention, those having an aromatic group or an alicyclic group in the main chain are preferred.
上述したエポキシ部位を2個有する化合物としては、例えば、
ビスフェノールFジグリシジルエーテル、ビスフェノールAジグリシジルエーテル、ビスフェノールBジグリシジルエーテル、ビスフェノールADジグリシジルエーテル、ビスフェノールSジグリシジルエーテル、テトラクロロビスフェノールAジグリシジルエーテル、カテキンジグリシジルエーテル、レゾルシノールジグリシジルエーテル、ハイドロキノンジグリシジルエーテル、1,5-ジヒドロキシナフタレンジグリシジルエーテル、ジヒドロキシビフェニルジグリシジルエーテル、オクタクロロ-4,4’-ジヒドロキシビフェニルジグリシジルエーテル、テトラメチルビフェニルジグリシジルエーテル、9,9’-ビス(4-ヒドロキシフェニル)フロオレンジグリシジルエーテル、9,9’-ビス(4-ヒドロキシフェニル)フロオレンジグリシジルエーテル、9,9’-ビス(6-ヒドロキシ-2-ナフチル)フロオレンジグリシジルエーテル等のビスフェノールジグリシジルエーテル;
エチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、テトラメチレングリコールジグリシジルエーテル、1,4-ブタンジオールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル等の脂肪族ジオールジグリシジルエーテル;
シクロヘキサンジオールジグリシジルエーテル、シクロヘキサンジメタノールジグリシジルエーテル、ジシクロペンタジエンジオールジグリシジルエーテル、水添ビスフェノールFジグリシジルエーテル、水添ビスフェノールAジグリシジルエーテル、水添ビスフェノールBジグリシジルエーテル、水添ビスフェノールSジグリシジルエーテル等の脂環式ジオールジグリシジルエーテル;
フタル酸ジグリシジルエステル、イソフタル酸ジグリシジルエステル、テレフタル酸ジグリシジルエステル等の芳香族ジカルボン酸ジグリシジルエステル;
蓚酸ビスグリシジル、アジピン酸ビスグリシジル、ピメリン酸ビスグリシジル、2-エチル-3-プロピル-1,5-ペンタン二酸ビスグリシジル等の脂環式ジカルボン酸ジグリシジルエステル;
ビスフェノールA型エポキシ樹脂jER828(三菱ケミカル(株)製、商品名)、テレフタレート型エポキシ樹脂デナコールEX711(ナガセケムテックス(株)製、商品名)、ビフェニル型エポキシ樹脂YX4000H(三菱ケミカル(株)製、商品名)、フルオレン型エポキシ樹脂オグソールPG-100(大阪ガスケミカル(株)製、商品名)、フルオレン型エポキシ樹脂オグソールCG-500(大阪ガスケミカル(株)製、商品名:)、シクロヘキシル型エポキシ樹脂CEL2021P((株)ダイセル製、商品名)等の両末端にエポキシ基を有する樹脂;
ビニルシクロヘキセンジオキサイド、リモネンジオキサイド、ジシクロペンタジエンジオキサイド、テトラヒドロインデンジオキサイド、エポカリック(ENEOS(株)登録商標)THI-DE、エポカリック(ENEOS(株)登録商標)DE-102、エポカリック(ENEOS(株)登録商標)DE-103等の脂環式ジオキサイド;
3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、2,2-ビス(3,4-エポキシシクロヘキシル)プロパン、蓚酸ビス(3,4-エポキシシクロヘキシルメチル)、アジピン酸ビス(3,4-エポキシシクロヘキシルメチル)、アジピン酸ビス(3,4-エポキシ-6-メチルシクロヘキシルメチル)、ピメリン酸ビス(3,4-エポキシシクロヘキシルメチル)、2-エチル-3-プロピル-1,5-ペンタン二酸ビス(3,4-エポキシシクロヘキシルメチル)等の3,4-エポキシシクロヘキシル基を2個有する化合物等が挙げられる。
なお、これらの化合物は、1種を単独で使用しても、2種以上を組み合わせて使用してもよい。 <Epoxy compound>
Examples of compounds having two epoxy moieties described above include:
Bisphenol F diglycidyl ether, bisphenol A diglycidyl ether, bisphenol B diglycidyl ether, bisphenol AD diglycidyl ether, bisphenol S diglycidyl ether, tetrachlorobisphenol A diglycidyl ether, catechin diglycidyl ether, resorcinol diglycidyl ether, hydroquinone di glycidyl ether, 1,5-dihydroxynaphthalenediglycidyl ether, dihydroxybiphenyldiglycidyl ether, octachloro-4,4'-dihydroxybiphenyldiglycidyl ether, tetramethylbiphenyldiglycidyl ether, 9,9'-bis(4-hydroxyphenyl ) bisphenol diglycidyl ethers such as fluorenediglycidyl ether, 9,9'-bis(4-hydroxyphenyl)fluorenediglycidyl ether, 9,9'-bis(6-hydroxy-2-naphthyl)fluorenediglycidyl ether;
Aliphatic diols such as ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tetramethylene glycol diglycidyl ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether diglycidyl ether;
Cyclohexanediol diglycidyl ether, cyclohexanedimethanol diglycidyl ether, dicyclopentadienediol diglycidyl ether, hydrogenated bisphenol F diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol B diglycidyl ether, hydrogenated bisphenol S di Alicyclic diol diglycidyl ethers such as glycidyl ethers;
Aromatic dicarboxylic acid diglycidyl esters such as phthalic acid diglycidyl ester, isophthalic acid diglycidyl ester, and terephthalic acid diglycidyl ester;
Alicyclic dicarboxylic acid diglycidyl esters such as bisglycidyl oxalate, bisglycidyl adipate, bisglycidyl pimelate, and bisglycidyl 2-ethyl-3-propyl-1,5-pentanedioate;
Bisphenol A type epoxy resin jER828 (manufactured by Mitsubishi Chemical Corporation, trade name), terephthalate type epoxy resin Denacol EX711 (manufactured by Nagase ChemteX Corporation, trade name), biphenyl type epoxy resin YX4000H (manufactured by Mitsubishi Chemical Corporation, trade name), fluorene-type epoxy resin Ogusol PG-100 (manufactured by Osaka Gas Chemicals Co., Ltd., trade name), fluorene-type epoxy resin Ogsol CG-500 (manufactured by Osaka Gas Chemicals Co., Ltd., trade name:), cyclohexyl epoxy Resins having epoxy groups at both ends, such as resin CEL2021P (manufactured by Daicel Corporation, trade name);
Vinylcyclohexene dioxide, limonene dioxide, dicyclopentadiene dioxide, tetrahydroindene dioxide, Epocalyc (ENEOS Co., Ltd. registered trademark) THI-DE, Epocalyc (ENEOS Co., Ltd. registered trademark) DE-102, Epocalyc (ENEOS ( Alicyclic dioxide such as registered trademark) DE-103;
3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, 2,2-bis(3,4-epoxycyclohexyl)propane, bis(3,4-epoxycyclohexylmethyl) oxalate, bis(3,4-epoxycyclohexyl) adipate 4-epoxycyclohexylmethyl), bis(3,4-epoxy-6-methylcyclohexylmethyl) adipate, bis(3,4-epoxycyclohexylmethyl) pimelate, 2-ethyl-3-propyl-1,5-pentane Examples thereof include compounds having two 3,4-epoxycyclohexyl groups such as bis(3,4-epoxycyclohexylmethyl)dioate.
In addition, these compounds may be used individually by 1 type, or may be used in combination of 2 or more type.
カルボキシ基を2個有する化合物としては、テレフタル酸、イソフタル酸、ジフェン酸、2-メチルテレフタル酸、2-ヒドロキシテレフタル酸、2,5-ジメチルテレフタル酸、5-メチルイソフタル酸、5-ヒドロキシイソフタル酸、2,6-ナフタレンジカルボン酸、1,2-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸、1,4-シクロヘキサンジカルボン酸等が挙げられる。なお、これらの化合物は、1種を単独で使用しても、2種以上を組み合わせて使用してもよい。 <Carboxy group-containing compound>
Compounds having two carboxy groups include terephthalic acid, isophthalic acid, diphenic acid, 2-methylterephthalic acid, 2-hydroxyterephthalic acid, 2,5-dimethylterephthalic acid, 5-methylisophthalic acid, and 5-hydroxyisophthalic acid. , 2,6-naphthalenedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid and the like. In addition, these compounds may be used individually by 1 type, or may be used in combination of 2 or more type.
(A3)成分の1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマーは、特に限定されるものではないが、本発明では、ポリエチレングリコールエステル基又は炭素数2~6の1もしくは2級ヒドロキシアルキルエステル基を有するものが好ましく、これらの基を側鎖に有するものがより好ましい。
アクリルポリマーとしては、アクリル酸エステルの単独重合体、メタクリル酸エステルの単独重合体、これらの共重合体、及びこれらとスチレン等の不飽和二重結合を有するモノマーの共重合体を用いることができる。
(A3)成分のアクリルポリマーの好ましい一例である、ポリエチレングリコールエステル基又は炭素数2~6の1級もしくは2級ヒドロキシアルキルエステル基を有するアクリルポリマーは、これらいずれかの基を有するアクリルポリマーであればよく、アクリルポリマーを構成する高分子の主鎖の骨格(その他の構造単位)及び側鎖の種類などについて特に限定されない。 [(A3) acrylic polymer]
The (A3) component acrylic polymer having a primary or secondary hydroxy group and not having a fluorine atom is not particularly limited, but in the present invention, a polyethylene glycol ester group or a Those having a primary or secondary hydroxyalkyl ester group of are preferred, and those having these groups in their side chains are more preferred.
As the acrylic polymer, an acrylic ester homopolymer, a methacrylic ester homopolymer, a copolymer thereof, and a copolymer of these with a monomer having an unsaturated double bond such as styrene can be used. .
The acrylic polymer having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms, which is a preferred example of the acrylic polymer of component (A3), may be an acrylic polymer having any of these groups. There are no particular restrictions on the skeleton (other structural units) of the main chain of the polymer that constitutes the acrylic polymer, the types of side chains, and the like.
ポリエチレングリコールエステル基を有するモノマーとしては、H-(OCH2CH2)n-OH(nは、前記と同じ意味を表す。)のモノアクリレート又はモノメタクリレートが挙げられる。
一方、炭素数2~6の1級又は2級ヒドロキシアルキル基を有するモノマーとしては、例えば、2-ヒドロキシエチルメタクリレート、2-ヒドロキシエチルアクリレート、2-ヒドロキシプロピルメタクリレート、2-ヒドロキシプロピルアクリレート、4-ヒドロキシブチルアクリレート、4-ヒドロキシブチルメタクリレート、グリセリンモノアクリレート、グリセリンモノメタクリレート等が挙げられる。 The (A3) component acrylic polymer can be obtained, for example, by polymerizing a monomer having at least one of a polyethylene glycol group and a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms.
Monomers having a polyethylene glycol ester group include monoacrylates and monomethacrylates of H--(OCH 2 CH 2 ) n --OH (where n has the same meaning as above).
On the other hand, examples of monomers having a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms include 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxypropyl acrylate, 4- Hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, glycerin monoacrylate, glycerin monomethacrylate and the like.
そのようなモノマーとしては、例えば、メチルアクリレート、エチルアクリレート、プロピルアクリレート、イソプロピルアクリレート、ブチルアクリレート、イソブチルアクリレート、t-ブチルアクリレート等のアクリル酸エステル化合物;メチルメタクリレート、エチルメタクリレート、プロピルメタクリレート、イソプロピルメタクリレート、ブチルメタクリレート、イソブチルメタクリレート、t-ブチルメタクリレート等のメタクリル酸エステル化合物;マレイミド、N-メチルマレイミド、N-フェニルマレイミド、N-シクロヘキシルマレイミド等のマレイミド化合物;アクリルアミド化合物;アクリロニトリル;マレイン酸無水物;スチレン化合物及びビニル化合物等が挙げられる。 Further, in the present embodiment, when synthesizing the acrylic polymer of the component (A3), as long as the effects of the present invention are not impaired, monomers other than the above-described monomers, specifically, polyethylene glycol ester groups, primary or A monomer having no secondary hydroxy group and no fluorine atom can be used in combination.
Examples of such monomers include acrylic ester compounds such as methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, t-butyl acrylate; methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, Methacrylic acid ester compounds such as butyl methacrylate, isobutyl methacrylate and t-butyl methacrylate; maleimide compounds such as maleimide, N-methylmaleimide, N-phenylmaleimide and N-cyclohexylmaleimide; acrylamide compounds; acrylonitrile; maleic anhydride; and vinyl compounds.
本発明の剥離層形成用組成物は、(B)成分として酸化合物又はその塩を含む。
酸化合物の具体例としては、p-トルエンスルホン酸、トリフルオロメタンスルホン酸、ピリジニウム-p-トルエンスルホネート、サリチル酸、カンファースルホン酸、スルホサリチル酸、4-クロロベンゼンスルホン酸、4-ヒドロキシベンゼンスルホン酸、ベンゼンジスルホン酸、1-ナフタレンスルホン酸、ピリジニウム-1-ナフタレンスルホン酸等のスルホン酸化合物;サリチル酸、スルホサリチル酸、クエン酸、安息香酸、ヒドロキシ安息香酸等のカルボン酸化合物等が挙げられる。
また、酸化合物の塩としては、前記各酸のピリジニウム塩、イソプロパノールアミン塩、N-メチルモルホリン塩等が挙げられ、具体的には、p-トルエンスルホン酸ピリジニウム、1-ナフタレンスルホン酸ピリジニウム、イソプロパノールアミンp-トルエンスルホン酸塩、N-メチルモルホリンp-トルエンスルホン酸塩等が挙げられる。 [(B) acid compound or salt thereof]
The release layer-forming composition of the present invention contains an acid compound or a salt thereof as the component (B).
Specific examples of acid compounds include p-toluenesulfonic acid, trifluoromethanesulfonic acid, pyridinium-p-toluenesulfonate, salicylic acid, camphorsulfonic acid, sulfosalicylic acid, 4-chlorobenzenesulfonic acid, 4-hydroxybenzenesulfonic acid, and benzenedisulfone. acid, sulfonic acid compounds such as 1-naphthalenesulfonic acid and pyridinium-1-naphthalenesulfonic acid; carboxylic acid compounds such as salicylic acid, sulfosalicylic acid, citric acid, benzoic acid and hydroxybenzoic acid;
Examples of the salt of the acid compound include pyridinium salts, isopropanolamine salts, N-methylmorpholine salts, etc. of each of the acids mentioned above. Specifically, pyridinium p-toluenesulfonate, pyridinium 1-naphthalenesulfonate, isopropanol amine p-toluenesulfonate, N-methylmorpholine p-toluenesulfonate and the like.
なお、(B)酸化合物又はその塩は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 The content of component (B) is preferably 0.01 to 15 parts by mass, more preferably 0.1 to 10 parts by mass, per 100 parts by mass of component (A). If the content of the component (B) is within this range, a composition having high heat resistance and suitable peelability and capable of providing a peeling layer with excellent stability after film formation can be obtained.
In addition, (B) an acid compound or its salt may be used individually by 1 type, or may be used in combination of 2 or more type.
本発明の剥離層形成用組成物は、(C)成分としてヒドロキシアルキル基及び/又はアルコキシメチル基で置換された窒素原子を有する化合物から選ばれる架橋剤を含む。
この架橋剤としては、下記式(C-1)~(C-5)のいずれかで表される化合物が好ましい。 [(C) Crosslinking agent]
The release layer-forming composition of the present invention contains, as component (C), a crosslinking agent selected from compounds having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group.
As the cross-linking agent, a compound represented by any one of the following formulas (C-1) to (C-5) is preferable.
そのようなポリマーの具体例としては、ポリ(N-ブトキシメチル(メタ)アクリルアミド)、N-ブトキシメチル(メタ)アクリルアミドとスチレンとの共重合体、N-ヒドロキシメチル(メタ)アクリルアミドとメチル(メタ)アクリレートとの共重合体、N-エトキシメチルメタクリルアミドとベンジルメタクリレートの共重合体、N-ブトキシメチル(メタ)アクリルアミドとベンジル(メタ)アクリレートと2-ヒドロキシプロピル(メタ)アクリレートとの共重合体等が挙げられる。 Furthermore, as a cross-linking agent, a hydroxymethyl group or an alkoxymethyl group such as N-hydroxymethyl (meth)acrylamide, N-methoxymethyl (meth)acrylamide, N-ethoxymethyl (meth)acrylamide, N-butoxymethyl (meth)acrylamide Polymers made using (meth)acrylamide compounds substituted with can also be used.
Specific examples of such polymers include poly(N-butoxymethyl(meth)acrylamide), copolymers of N-butoxymethyl(meth)acrylamide and styrene, N-hydroxymethyl(meth)acrylamide and methyl (meth)acrylamide). ) copolymer with acrylate, copolymer of N-ethoxymethyl methacrylamide and benzyl methacrylate, copolymer of N-butoxymethyl (meth)acrylamide, benzyl (meth)acrylate and 2-hydroxypropyl (meth)acrylate etc.
なお、(C)架橋剤は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 The content of component (C) is preferably 10 to 100 parts by mass, more preferably 20 to 50 parts by mass, per 100 parts by mass of component (A). If the content of the component (C) is within this range, a composition having high heat resistance and appropriate peelability and capable of providing a peeling layer with excellent stability after film formation can be obtained.
In addition, (C) crosslinking agent may be used individually by 1 type, or may be used in combination of 2 or more type.
本発明の剥離層形成用組成物は、(D)成分として、下記式(a1)で表される繰り返し単位、下記式(b)で表される繰り返し単位及び下記式(c)で表される繰り返し単位を含む高分子添加剤を含む。 [(D) polymer additive]
In the release layer-forming composition of the present invention, the component (D) is a repeating unit represented by the following formula (a1), a repeating unit represented by the following formula (b), and a repeating unit represented by the following formula (c). Contains polymeric additives containing repeating units.
RB1は、これらの分岐状アルキル基の少なくとも1つの水素原子がフッ素原子で置換された基であり、その具体例としては、1,1,1-トリフルオロイソプロピル、1,1,1,3,3,3-ヘキサフルオロイソプロピル、ノナフルオロtert-ブチル基等が挙げられる。 Specific examples of branched alkyl groups having 3 or 4 carbon atoms for R B1 include isopropyl, isobutyl, sec-butyl and tert-butyl groups.
R B1 is a group in which at least one hydrogen atom of these branched alkyl groups is substituted with a fluorine atom, and specific examples thereof include 1,1,1-trifluoroisopropyl, 1,1,1,3 , 3,3-hexafluoroisopropyl and nonafluorotert-butyl groups.
REは、単結合、炭素数6~20の多環式アルキレン基又は炭素数6~12のアリーレン基であり、RFは、単結合又は炭素数1~10のアルキレン基であり、RGは、メチル基、エチル基又はヒドロキシ基である。 R B2 is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom (with the proviso that 2-methyl-1,1,1,3,3,3-hexafluoro isopropyl group), and examples of the fluorine-containing alkyl group include the same groups as those exemplified above.
R E is a single bond, a polycyclic alkylene group having 6 to 20 carbon atoms or an arylene group having 6 to 12 carbon atoms; R F is a single bond or an alkylene group having 1 to 10 carbon atoms ; is a methyl group, an ethyl group or a hydroxy group.
REの炭素数6~12のアリーレン基としては、前述した炭素数6~12のアリール基の具体例から水素原子を1つ除いた基が挙げられ、例えば、フェニレン、ナフチレン、ビフェニリレン基等が挙げられる。 Examples of the polycyclic alkylene group having 6 to 20 carbon atoms of R E include groups obtained by removing one hydrogen atom from the above-mentioned polycyclic alkyl groups having 6 to 20 carbon atoms, such as adamantylene. , isobornylene, and norbornylene groups.
Examples of the arylene group having 6 to 12 carbon atoms of R E include groups obtained by removing one hydrogen atom from the specific examples of the aryl group having 6 to 12 carbon atoms described above, and examples thereof include phenylene, naphthylene, biphenylylene groups, and the like. mentioned.
また、(D)高分子添加剤が、高分子添加剤D1以外のものである場合、その含有量は、(A)成分100質量部に対し、5~80質量部が好ましく、5~50質量部がより好ましい。
なお、(D)高分子添加剤は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 In particular, when the polymer additive (D) is polymer additive D1, the content thereof is preferably 10 to 100 parts by mass, more preferably 20 to 100 parts by mass, relative to 100 parts by mass of component (A). Preferably, 30 to 100 parts by mass is more preferable.
When the polymer additive (D) is other than polymer additive D1, the content thereof is preferably 5 to 80 parts by mass, more preferably 5 to 50 parts by mass, per 100 parts by mass of component (A). part is more preferred.
In addition, (D) polymeric additive may be used individually by 1 type, or may be used in combination of 2 or more type.
本発明の剥離層形成用組成物は、(E)成分として溶剤を含む。
溶剤としては、炭素数3~20のグリコールエーテル系溶剤、炭素数3~20のエステル系溶剤、炭素数3~20のケトン系溶剤、炭素数3~20のアミド系溶剤が好ましい。 [(E) solvent]
The release layer-forming composition of the present invention contains a solvent as component (E).
Preferred solvents are glycol ether solvents with 3 to 20 carbon atoms, ester solvents with 3 to 20 carbon atoms, ketone solvents with 3 to 20 carbon atoms, and amide solvents with 3 to 20 carbon atoms.
エステル系溶剤の具体例としては、乳酸エチル、γ-ブチロラクトン、2-ヒドロシキイソ酪酸メチル、2-ヒドロシキイソ酪酸エチル等が挙げられる。
ケトン系溶剤の具体例としては、メチルエチルケトン、シクロペンタノン、シクロヘキサノン、ベンゾフェノン等が挙げられる。
アミド系溶剤としては、N-メチルピロリドン、N,N-ジメチルアセトアミド、3-メトキシ-N,N-ジメチルプロパンアミド等が挙げられる。 Specific examples of glycol ether solvents include propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether, and propylene glycol monopropyl ether.
Specific examples of ester solvents include ethyl lactate, γ-butyrolactone, methyl 2-hydroxyisobutyrate, and ethyl 2-hydroxyisobutyrate.
Specific examples of ketone solvents include methyl ethyl ketone, cyclopentanone, cyclohexanone, and benzophenone.
Amide solvents include N-methylpyrrolidone, N,N-dimethylacetamide, 3-methoxy-N,N-dimethylpropanamide and the like.
なお、(E)溶剤は、1種単独で使用しても、2種以上を混合して使用してもよい。 The content of (E) the solvent is not particularly limited, but is preferably an amount such that the solid content concentration in the release layer-forming composition of the present invention is 0.1 to 40% by mass, and 0.5 An amount of ∼20% by weight is more preferred, and an amount of 0.5 to 10% by weight is even more preferred. The solid content means all components of the release layer-forming composition other than the solvent, and the solid content is the total amount thereof.
In addition, (E) a solvent may be used individually by 1 type, or may be used in mixture of 2 or more types.
本発明の剥離層形成用組成物は、必要に応じて界面活性剤を含んでもよい。界面活性剤を添加することで、基板に対する前記剥離層形成用組成物の塗布性を向上させることができる。
界面活性剤としては、ノニオン系界面活性剤、フッ素系界面活性剤、シリコーン系界面活性剤等の公知の界面活性剤を用いることができる。 [Other additives]
The release layer-forming composition of the present invention may contain a surfactant, if necessary. By adding a surfactant, it is possible to improve the coatability of the release layer forming composition on the substrate.
As the surfactant, known surfactants such as nonionic surfactants, fluorine-based surfactants, and silicone-based surfactants can be used.
シリコーン系界面活性剤の具体例としては、オルガノシロキサンポリマーKP341(信越化学工業(株)製)等が挙げられる。 Specific examples of fluorosurfactants include Ftop (registered trademark) EF301, EF303, EF352 (manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.), Megafac (registered trademark) F171, F173, F554, F559, F563, R -30, R-40, R-40-LM, DS-21 (manufactured by DIC Corporation), FLUORAD (registered trademark) FC430, FC431 (manufactured by 3M), Asahiguard (registered trademark) AG710, Surflon (registered trademark) ) S-382, SC101, SC102, SC103, SC104, SC105, SC106 (manufactured by AGC) and the like.
Specific examples of silicone-based surfactants include organosiloxane polymer KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.).
なお、界面活性剤は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。 When the release layer-forming composition of the present invention contains a surfactant, the content thereof is preferably 0.0001 to 1 part by mass, preferably 0.001 to 0.5 part by mass, per 100 parts by mass of component (A). part is more preferred.
In addition, surfactant may be used individually by 1 type, or may be used in combination of 2 or more type.
本発明の剥離層形成用組成物の調製方法は、特に限定されるものではなく、例えば、溶剤に溶解した(A)成分の溶液に(B)成分、(C)成分、(D)成分及び(E)成分等を所定の割合で混合し、均一な溶液とする方法が挙げられる。なお、(A)成分を溶解する溶剤は、(E)成分と同一の溶剤でも異なる溶剤でもよい。
また、その他の添加剤を用いる場合、それらは組成物調製の任意の段階で添加して混合すればよい。 [Preparation of release layer forming composition]
The method for preparing the release layer-forming composition of the present invention is not particularly limited. (E) A method of mixing the component and the like in a predetermined ratio to form a uniform solution can be mentioned. The solvent for dissolving component (A) may be the same as or different from component (E).
Moreover, when other additives are used, they may be added and mixed at any stage of the preparation of the composition.
本発明における粘度は、市販の液体の粘度測定用粘度計を使用して、例えば、JIS K7117-2に記載の手順を参照して、組成物の温度25℃の条件にて測定することができる。粘度計としては、円錐平板型(コーンプレート型)回転粘度計を使用することが好ましく、また、同型の粘度計で標準コーンロータとして1°34'×R24を使用して、組成物の温度25℃の条件にて測定することが好ましい。このような回転粘度計としては、例えば、東機産業(株)製TVE-25Lが挙げられる。 The viscosity of the release layer-forming composition of the present invention is appropriately set in consideration of the thickness of the release layer to be produced, etc. In particular, it is desirable to obtain a film having a thickness of about 0.01 to 5 μm with good reproducibility. is preferably about 1 to 5,000 mPa·s at 25° C., more preferably about 1 to 2,000 mPa·s.
The viscosity in the present invention can be measured using a commercially available liquid viscosity measuring viscometer, for example, with reference to the procedure described in JIS K7117-2, at a composition temperature of 25°C. . As a viscometer, it is preferable to use a cone-plate type (cone plate type) rotational viscometer. It is preferable to measure under the condition of °C. Examples of such a rotational viscometer include TVE-25L manufactured by Toki Sangyo Co., Ltd.
本発明の剥離層形成用組成物を、基体上に塗布した後、180~250℃で焼成する工程を含む焼成法にて、基体との優れた密着性及び樹脂基板との適度な密着性と適度な剥離性とを有する剥離層を得ることができる。
この場合、焼成時の加熱時間は、加熱温度によって異なるため一概に規定できないが、通常1分間~5時間である。また、焼成時の温度は、最高温度が前記範囲となる限り、それ以下の温度で焼成する工程を含んでもよい。 [Release layer]
The composition for forming a release layer of the present invention is coated on a substrate and then baked at 180 to 250° C. in a baking method, whereby excellent adhesion to the substrate and appropriate adhesion to the resin substrate are obtained. A release layer having appropriate release properties can be obtained.
In this case, the heating time for firing varies depending on the heating temperature and cannot be generally defined, but is usually 1 minute to 5 hours. Moreover, the temperature at the time of firing may include a step of firing at a temperature lower than the maximum temperature, as long as the maximum temperature falls within the above range.
なお、基体表面は、単一の材料で構成されていてもよく、2以上の材料で構成されていてもよい。2以上の材料で基体表面が構成される態様としては、基体表面のうち、ある範囲はある材料で構成され、その余の表面はその他の材料で構成されている態様、基体表面全体にドットパターン、ラインアンドスペースパターン等のパターン状にある材料がその他の材料中に存在する態様等がある。 Examples of the substrate (substrate) include glass, metal (silicon wafer, etc.), slate, and the like. Glass is preferred because it has
The substrate surface may be composed of a single material, or may be composed of two or more materials. Examples of embodiments in which the surface of the substrate is composed of two or more materials include an embodiment in which a certain area of the surface of the substrate is composed of a certain material and the rest of the surface is composed of another material; , a patterned material such as a line-and-space pattern exists in another material.
本発明の剥離層を用いたフレキシブル電子デバイスの製造方法の一例について説明する。
まず、本発明の剥離層形成用組成物を用いて、前述の方法によって、ガラス基体上に剥離層を形成する。この剥離層の上に、樹脂基板を形成するための樹脂基板形成用溶液を塗布し、得られた塗膜を焼成することで、本発明の剥離層を介して、ガラス基体に固定された樹脂基板を形成する。 [Method for manufacturing resin substrate]
An example of a method for manufacturing a flexible electronic device using the release layer of the present invention will be described.
First, using the composition for forming a release layer of the present invention, a release layer is formed on a glass substrate by the method described above. A resin substrate-forming solution for forming a resin substrate is applied onto the release layer, and the resulting coating film is baked to obtain a resin fixed to the glass substrate via the release layer of the present invention. forming a substrate;
樹脂基板としては、アクリルポリマーからなる樹脂基板やシクロオレフィンポリマーからなる樹脂基板が挙げられ、波長400nmの光透過率が80%以上のものが好ましい。
なお、樹脂基板の形成方法は、常法に従えばよい。 It is preferable that the resin substrate is formed with an area larger than the area of the peeling layer so as to cover the entire peeling layer.
Examples of the resin substrate include resin substrates made of acrylic polymer and resin substrates made of cycloolefin polymer, and those having a light transmittance of 80% or more at a wavelength of 400 nm are preferable.
Incidentally, the method of forming the resin substrate may follow a conventional method.
本発明の剥離層を用いれば、樹脂基板を剥離層から0.25N/25mm以下の剥離力で剥離することができる。特に、(D)高分子添加物が高分子添加剤D2又は高分子添加剤D3である場合は、樹脂基板を剥離層から0.15N/25mm以下の剥離力で剥離することができる。また、(D)高分子添加物が高分子添加剤D1である場合は、樹脂基板を剥離層から0.1N/25mm以下の剥離力で剥離することができる。 Next, on the resin substrate fixed to the substrate via the release layer of the present invention, a desired circuit is formed as necessary, and then, for example, the resin substrate is cut along the release layer to form the circuit. At the same time, the resin substrate is separated from the release layer to separate the resin substrate and the base. At this time, part of the substrate may be cut together with the release layer.
By using the release layer of the present invention, the resin substrate can be separated from the release layer with a release force of 0.25 N/25 mm or less. In particular, when the polymer additive (D) is polymer additive D2 or polymer additive D3, the resin substrate can be separated from the release layer with a release force of 0.15 N/25 mm or less. Further, when the polymer additive (D) is polymer additive D1, the resin substrate can be separated from the release layer with a release force of 0.1 N/25 mm or less.
下記例で使用した化合物は、以下のとおりである。
PGME:プロピレングリコールモノメチルエーテル
PGMEA:プロピレングリコールモノメチルエーテルアセテート
HPC-SSL:ヒドロキシプロピルセルロース、Mw 40,000
HPC-SL:ヒドロキシプロピルセルロース、Mw 100,000
HPC-L:ヒドロキシプロピルセルロース、Mw 140,000
CAB:セルロースアセテートブチレート、Mw 155,800
CAP:セルロースアセテートプロピオネート、Mw 71,300
PL-LI:1,3,4,6-テトラキス(メトキシエチル)グリコールウリル(オルネクス社製、商品名:POWDERLINK 1174)
PPTS:p-トルエンスルホン酸ピリジニウム
HPMA:メタクリル酸2-ヒドロキシプロピル
ADMA:メタクリル酸2-アダマンチル
HFiPMA:メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル
AIBN:アゾビスイソブチロニトリル
DDT:ドデカンチオール (I) (A1) Composition for Forming a Release Layer Containing Cellulose Having a Hydroxyalkyl Group or a Derivative thereof Compounds used in the following examples are as follows.
PGME: propylene glycol monomethyl ether PGMEA: propylene glycol monomethyl ether acetate HPC-SSL: hydroxypropyl cellulose, Mw 40,000
HPC-SL: Hydroxypropyl cellulose, Mw 100,000
HPC-L: Hydroxypropyl cellulose, Mw 140,000
CAB: cellulose acetate butyrate, Mw 155,800
CAP: cellulose acetate propionate, Mw 71,300
PL-LI: 1,3,4,6-tetrakis(methoxyethyl) glycoluril (manufactured by Ornex, trade name: POWDERLINK 1174)
PPTS: pyridinium p-toluenesulfonate HPMA: 2-hydroxypropyl methacrylate ADMA: 2-adamantyl methacrylate HFiPMA: 1,1,1,3,3,3-hexafluoroisopropyl methacrylate AIBN: azobisisobutyronitrile DDT: dodecanethiol
[合成例1-1]アクリルポリマー(S1)の合成
HFiPMA6.43g、HPMA3.93g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME80.1gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S1)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=30:30:40であった。GPC分析の結果、得られたアクリルポリマー(S1)のMwは5,310、Mw/Mnは1.8であった。 [1] Synthesis of polymer [Synthesis Example 1-1] Synthesis of acrylic polymer (S1) 6.43 g of HFiPMA, 3.93 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN and 0.92 g of DDT were dissolved in 80.1 g of PGME, heated to 70 ° C. and reacted for 20 hours to obtain an acrylic polymer (S1) solution (solid concentration: 20% by mass). The composition ratio of each unit was HFiPMA:HPMA:ADMA=30:30:40. As a result of GPC analysis, the obtained acrylic polymer (S1) had Mw of 5,310 and Mw/Mn of 1.8.
HFiPMA8.57g、HPMA2.62g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME83.4gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S2)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=40:20:40であった。GPC分析の結果、得られたアクリルポリマー(S2)のMwは5,500、Mw/Mnは1.8であった。 [Synthesis Example 1-2] Synthesis of acrylic polymer (S2) 8.57 g of HFiPMA, 2.62 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN, and 0.92 g of DDT were dissolved in 83.4 g of PGME, reacted at 70°C for 20 hours, An acrylic polymer (S2) solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was HFiPMA:HPMA:ADMA=40:20:40. As a result of GPC analysis, the obtained acrylic polymer (S2) had an Mw of 5,500 and an Mw/Mn of 1.8.
[調製例1]樹脂基板形成用組成物F1の調製
四塩化炭素100gを入れたナスフラスコに、ゼオノア(登録商標)1020R(日本ゼオン(株)製シクロオレフィンポリマー)10g及びエポリード(登録商標)GT401((株)ダイセル製)3gを添加した。この溶液を、窒素雰囲気下、24時間攪拌して溶解し、樹脂基板形成用組成物F1を調製した。 [2] Preparation of Resin Substrate-Forming Composition [Preparation Example 1] Preparation of Resin Substrate-Forming Composition F1 In an eggplant flask containing 100 g of carbon tetrachloride, Zeonor (registered trademark) 1020R (manufactured by Nippon Zeon Co., Ltd.) olefin polymer) and 3 g of Epolead (registered trademark) GT401 (manufactured by Daicel Corporation) were added. This solution was dissolved by stirring for 24 hours in a nitrogen atmosphere to prepare a resin substrate-forming composition F1.
[実施例1-1]剥離層形成用組成物1の調製
HPC-SSL1.00gに、PL-LI0.32g、PPTS0.05g、アクリルポリマー(S1)溶液0.84g、及びPGMEAを加え、固形分濃度が5質量%、PGMEA濃度が30質量%となるようにPGMEで希釈し、剥離層形成用組成物1-1を調製した。 [3] Preparation of release layer forming composition [Example 1-1] Preparation of release layer forming composition 1 HPC-SSL 1.00 g, PL-LI 0.32 g, PPTS 0.05 g, acrylic polymer (S1) solution 0.84 g and PGMEA were added and diluted with PGME so that the solid content concentration was 5% by mass and the PGMEA concentration was 30% by mass to prepare a release layer forming composition 1-1.
PL-LIを0.50gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-2を調製した。 [Example 1-2] Preparation of release layer-forming composition 2 Release layer-forming composition 1-2 was prepared in the same manner as in Example 1-1, except that PL-LI was changed to 0.50 g. prepared.
PL-LIを0.25gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-3を調製した。 [Example 1-3] Preparation of release layer-forming composition 3 Release layer-forming composition 1-3 was prepared in the same manner as in Example 1-1, except that PL-LI was changed to 0.25 g. prepared.
HPC-SSLの代わりにHPC-SLを用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-4を調製した。 [Example 1-4] Preparation of release layer forming composition 4 Release layer forming composition 1- was prepared in the same manner as in Example 1-1 except that HPC-SL was used instead of HPC-SSL. 4 was prepared.
HPC-SSLの代わりにHPC-Lを用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-5を調製した。 [Example 1-5] Preparation of release layer-forming composition 5 Release layer-forming composition 1- was prepared in the same manner as in Example 1-1 except that HPC-L was used instead of HPC-SSL. 5 was prepared.
アクリルポリマー(S1)溶液を0.50gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-6を調製した。 [Example 1-6] Preparation of release layer-forming composition 6 Release layer-forming composition 1 was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S1) solution was changed to 0.50 g. -6 was prepared.
アクリルポリマー(S1)溶液を0.38gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-7を調製した。 [Example 1-7] Preparation of release layer-forming composition 7 Release layer-forming composition 1 was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S1) solution was changed to 0.38 g. -7 was prepared.
アクリルポリマー(S1)溶液の代わりにアクリルポリマー(S2)溶液を用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-8を調製した。 [Example 1-8] Preparation of release layer forming composition 8 A release layer was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S2) solution was used instead of the acrylic polymer (S1) solution. Forming compositions 1-8 were prepared.
HPC-SSLの代わりにCABを用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-9を調製した。 [Comparative Example 1-1] Preparation of Release Layer-Forming Composition 9 A release layer-forming composition 1-9 was prepared in the same manner as in Example 1-1, except that CAB was used instead of HPC-SSL. prepared.
HPC-SSLの代わりにCAPを用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-10を調製した。 [Comparative Example 1-2] Preparation of Release Layer-Forming Composition 10 A release layer-forming composition 1-10 was prepared in the same manner as in Example 1-1, except that CAP was used instead of HPC-SSL. prepared.
[実施例2-1]
スピンコーター(条件:回転数1,000rpmで約30秒)を用いて、剥離層形成用組成物1-1を、ガラス基板(100mm×100mm、以下同様)の上に塗布した。得られた塗膜を、ホットプレートを用いて100℃で2分間加熱し、次いでホットプレートを用いて230℃で10分間加熱し、ガラス基板上に厚さ約0.1μmの剥離層を形成し、剥離層付きガラス基板を得た。
その後、すぐにスピンコーター(条件:回転数200rpmで約15秒)を用いて、前記ガラス基板上の剥離層(樹脂薄膜)の上に樹脂基板形成用組成物F1を塗布した。得られた塗膜を、ホットプレートを用いて80℃で2分間加熱し、その後、ホットプレートを用いて230℃で30分間加熱し、剥離層上に厚さ約3μmの樹脂基板を形成し、樹脂基板・剥離層付きガラス基板を得た。その後、紫外可視分光光度計((株)島津製作所製UV-2600)を用いて光透過率を測定した結果、樹脂基板は、400nmで90%以上の透過率を示した。 [4] Production of release layer and resin substrate [Example 2-1]
Using a spin coater (conditions: 1,000 rpm for about 30 seconds), the release layer-forming composition 1-1 was applied onto a glass substrate (100 mm×100 mm, hereinafter the same). The resulting coating film was heated at 100° C. for 2 minutes using a hot plate and then heated at 230° C. for 10 minutes using a hot plate to form a release layer having a thickness of about 0.1 μm on the glass substrate. , a glass substrate with a release layer was obtained.
Immediately thereafter, a spin coater (conditions: 200 rpm for about 15 seconds) was used to apply the resin substrate-forming composition F1 onto the release layer (resin thin film) on the glass substrate. The resulting coating film is heated using a hot plate at 80° C. for 2 minutes, and then heated at 230° C. for 30 minutes using a hot plate to form a resin substrate having a thickness of about 3 μm on the release layer, A glass substrate with a resin substrate and a release layer was obtained. After that, the light transmittance was measured using an ultraviolet-visible spectrophotometer (UV-2600 manufactured by Shimadzu Corporation), and the resin substrate exhibited a transmittance of 90% or more at 400 nm.
剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-2を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 2-2]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-2 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-3を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 2-3]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-3 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-4を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 2-4]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-4 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-5を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 2-5]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-5 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-6を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 2-6]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-6 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-7を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 2-7]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-7 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-8を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 2-8]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-8 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-9を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Comparative Example 2-1]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-9 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-10を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Comparative Example 2-2]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-10 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
前記実施例2-1~2-8及び比較例2-1~2-2で得られた剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板について、下記方法にて剥離性を確認した。なお、下記の試験は、同一のガラス基板で行った。 [5] Evaluation of peelability The glass substrates with peeling layers and the resin substrates and the glass substrates with peeling layers obtained in Examples 2-1 to 2-8 and Comparative Examples 2-1 and 2-2 were subjected to the following method. to confirm the peelability. In addition, the following test was performed with the same glass substrate.
実施例2-1~2-8及び比較例2-1~2-2で得られた剥離層付きガラス基板上の剥離層をクロスカット(縦横2mm間隔、以下同様)し、25マスカットを行った。すなわち、このクロスカットにより、2mm四方のマス目を25個形成した。
この25マスカット部分に粘着テープを張り付けて、そのテープを剥がし、以下の基準に基づき、剥離の程度を評価した。結果を表1に示す。
<判定基準>
5B:0%剥離(剥離なし)
4B:5%未満の剥離
3B:5%以上15%未満の剥離
2B:15%以上35%未満の剥離
1B:35%以上65%未満の剥離
0B:65%以上80%未満の剥離
B:80%以上95%未満の剥離
A:95%以上100%未満の剥離
AA:100%剥離(すべて剥離) (1) Evaluation of releasability between release layer and glass substrate 2 mm intervals, the same applies hereinafter), and 25 Muscats were performed. That is, 25 squares of 2 mm square were formed by this cross-cutting.
An adhesive tape was attached to the 25 muscat portion, the tape was peeled off, and the degree of peeling was evaluated according to the following criteria. Table 1 shows the results.
<Judgment Criteria>
5B: 0% peeling (no peeling)
4B: Less than 5% peeling 3B: 5% or more and less than 15% peeling 2B: 15% or more and less than 35% peeling 1B: 35% or more and less than 65% peeling 0B: 65% or more and less than 80% peeling B: 80 % or more and less than 95% peeling A: 95% or more and less than 100% peeling AA: 100% peeling (all peeling)
実施例2-1~2-8及び比較例2-1~2-2で得られた樹脂基板・剥離層付きガラス基板に、25mm×50mmの短冊を作製した。更に、セロテープ(登録商標)(ニチバン(株)製CT-24)を貼った後、オートグラフAGS-X500N((株)島津製作所製)を用いて、剥離角度90°、剥離速度300mm/minで剥離し、剥離力を測定した。なお、剥離できないものは、剥離不可とした。結果を表1に示す。 (2) Evaluation of peeling force between peeling layer and resin substrate I made a strip of paper. Furthermore, after applying Cellotape (registered trademark) (CT-24 manufactured by Nichiban Co., Ltd.), Autograph AGS-X500N (manufactured by Shimadzu Corporation) was used at a peeling angle of 90 ° and a peeling speed of 300 mm / min. It was peeled off and the peel force was measured. In addition, what could not be peeled was made into non-peelable. Table 1 shows the results.
下記例で使用した化合物は、以下のとおりである。
PGME:プロピレングリコールモノメチルエーテル
PGMEA:プロピレングリコールモノメチルエーテルアセテート
PL-LI:1,3,4,6-テトラキス(メトキシエチル)グリコールウリル(オルネクス社製、商品名:POWDERLINK 1174)
PPTS:p-トルエンスルホン酸ピリジニウム
HPMA:メタクリル酸2-ヒドロキシプロピル
ADMA:メタクリル酸2-アダマンチル
HFiPMA:メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル
AIBN:アゾビスイソブチロニトリル
DDT:ドデカンチオール
EP1:ビスフェノールA型エポキシ樹脂(三菱ケミカル(株)製、商品名:jER828)
EP2:テレフタレート型エポキシ樹脂(ナガセケムテックス(株)製、商品名:デナコールEX711)
EP3:ビフェニル型エポキシ樹脂(三菱ケミカル(株)製、商品名:YX4000H)
EP4:フルオレン型エポキシ樹脂(大阪ガスケミカル(株)製、商品名:オグソールPG-100)
EP5:フルオレン型エポキシ樹脂(大阪ガスケミカル(株)製、商品名:オグソールCG-500)
EP6:シクロヘキシル型エポキシ樹脂((株)ダイセル製、商品名:CEL2021P)
TPhA:テレフタル酸
IPhA:イソフタル酸
5HIPhA:5-ヒドロキシイソフタル酸
14CHA:1,4-シクロヘキシルジカルボン酸
BTEAC:ベンジルトリエチルアンモニウムクロリド
ETPPB:エチルトリフェニルホスホニウムブロミド (II) (A2) Release Layer-Forming Composition Containing Polyester Having Hydroxy Group Compounds used in the following examples are as follows.
PGME: propylene glycol monomethyl ether PGMEA: propylene glycol monomethyl ether acetate PL-LI: 1,3,4,6-tetrakis(methoxyethyl) glycoluril (manufactured by Allnex, trade name: POWDERLINK 1174)
PPTS: pyridinium p-toluenesulfonate HPMA: 2-hydroxypropyl methacrylate ADMA: 2-adamantyl methacrylate HFiPMA: 1,1,1,3,3,3-hexafluoroisopropyl methacrylate AIBN: azobisisobutyronitrile DDT: Dodecanethiol EP1: Bisphenol A type epoxy resin (manufactured by Mitsubishi Chemical Corporation, trade name: jER828)
EP2: terephthalate type epoxy resin (manufactured by Nagase ChemteX Corporation, trade name: Denacol EX711)
EP3: Biphenyl-type epoxy resin (manufactured by Mitsubishi Chemical Corporation, trade name: YX4000H)
EP4: Fluorene type epoxy resin (manufactured by Osaka Gas Chemicals Co., Ltd., trade name: Ogusol PG-100)
EP5: Fluorene type epoxy resin (manufactured by Osaka Gas Chemicals Co., Ltd., trade name: Ogusol CG-500)
EP6: Cyclohexyl type epoxy resin (manufactured by Daicel Corporation, trade name: CEL2021P)
TPhA: terephthalic acid IPhA: isophthalic acid 5HIPhA: 5-hydroxyisophthalic acid 14CHA: 1,4-cyclohexyldicarboxylic acid BTEAC: benzyltriethylammonium chloride ETPPB: ethyltriphenylphosphonium bromide
[合成例2-1]ポリエステル(A2-1)の合成
EP1 10.0g、TPhA5.4g及びBTEAC0.25gをPGME36.4gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-1)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-1)のMwは13,200、Mw/Mnは3.9であった。 [1] Synthesis of Polymer [Synthesis Example 2-1] Synthesis of Polyester (A2-1) 10.0 g of EP1, 5.4 g of TPhA and 0.25 g of BTEAC are dissolved in 36.4 g of PGME, reacted at 120° C. for 20 hours, A polyester (A2-1) solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-1) was 13,200 and Mw/Mn was 3.9.
EP3 10.0g、TPhA5.2g及びBTEAC0.24gをPGME36.0gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-2)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-2)のMwは21,000、Mw/Mnは3.2であった。 [Synthesis Example 2-2] Synthesis of polyester (A2-2) 10.0 g of EP3, 5.2 g of TPhA and 0.24 g of BTEAC were dissolved in 36.0 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-2). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-2) had an Mw of 21,000 and an Mw/Mn of 3.2.
EP1 10.0g、IPhA5.4g及びBTEAC0.25gをPGME36.4gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-3)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-3)のMwは6,600、Mw/Mnは2.1であった。 [Synthesis Example 2-3] Synthesis of polyester (A2-3) 10.0 g of EP1, 5.4 g of IPhA and 0.25 g of BTEAC were dissolved in 36.4 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-3). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-3) had an Mw of 6,600 and an Mw/Mn of 2.1.
EP2 10.0g、IPhA6.8g及びBTEAC0.31gをPGME39.9gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-4)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-4)のMwは5,400、Mw/Mnは4.1であった。 [Synthesis Example 2-4] Synthesis of polyester (A2-4) 10.0 g of EP2, 6.8 g of IPhA and 0.31 g of BTEAC were dissolved in 39.9 g of PGME and reacted at 120° C. for 20 hours to obtain polyester (A2-4). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-4) was 5,400 and Mw/Mn was 4.1.
EP3 10.0g、IPhA5.2g及びBTEAC0.24gをPGME36.0gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-5)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-5)のMwは5,400、Mw/Mnは3.3であった。 [Synthesis Example 2-5] Synthesis of polyester (A2-5) 10.0 g of EP3, 5.2 g of IPhA and 0.24 g of BTEAC were dissolved in 36.0 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-5). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-5) was 5,400 and Mw/Mn was 3.3.
EP4 10.0g、IPhA4.0g及びBTEAC0.18gをPGME56.5gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-6)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-6)のMwは8,100、Mw/Mnは3.3であった。 [Synthesis Example 2-6] Synthesis of polyester (A2-6) EP4 10.0 g, IPhA 4.0 g and BTEAC 0.18 g were dissolved in PGME 56.5 g, reacted at 120 ° C. for 20 hours, polyester (A2-6) A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-6) had an Mw of 8,100 and an Mw/Mn of 3.3.
EP5 10.0g、IPhA3.4g及びBTEAC0.15gをPGME54.2gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-7)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-7)のMwは6,600、Mw/Mnは2.0であった。 [Synthesis Example 2-7] Synthesis of polyester (A2-7) 10.0 g of EP5, 3.4 g of IPhA and 0.15 g of BTEAC were dissolved in 54.2 g of PGME, reacted at 120 ° C. for 20 hours, and polyester (A2-7) A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-7) had an Mw of 6,600 and an Mw/Mn of 2.0.
EP4 10.0g、5HIPhA4.3g及びBTEAC0.18gをPGME58.1gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-8)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-8)のMwは6,200、Mw/Mnは2.4であった。 [Synthesis Example 2-8] Synthesis of polyester (A2-8) 10.0 g of EP4, 4.3 g of 5HIPhA and 0.18 g of BTEAC were dissolved in 58.1 g of PGME and reacted at 120 ° C. for 20 hours to obtain polyester (A2-8). A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-8) was 6,200 and Mw/Mn was 2.4.
EP5 10.0g、5HIPhA3.7g及びBTEAC0.15gをPGME55.5gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-9)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-9)のMwは7,600、Mw/Mnは2.2であった。 [Synthesis Example 2-9] Synthesis of polyester (A2-9) 10.0 g of EP5, 3.7 g of 5HIPhA and 0.15 g of BTEAC were dissolved in 55.5 g of PGME, reacted at 120 ° C. for 20 hours, and polyester (A2-9) A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-9) had an Mw of 7,600 and an Mw/Mn of 2.2.
EP6 10.0g、TPhA6.6g及びETPPB0.59gをPGME40.1gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-10)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-10)のMwは9,200、Mw/Mnは2.1であった。 [Synthesis Example 2-10] Synthesis of polyester (A2-10) 10.0 g of EP6, 6.6 g of TPhA and 0.59 g of ETPPB were dissolved in 40.1 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-10). A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-10) had an Mw of 9,200 and an Mw/Mn of 2.1.
EP6 10.0g、14CHA6.8g及びETPPB0.59gをPGME40.7gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-11)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-11)のMwは5,800、Mw/Mnは1.7であった。 [Synthesis Example 2-11] Synthesis of polyester (A2-11) 10.0 g of EP6, 6.8 g of 14CHA and 0.59 g of ETPPB were dissolved in 40.7 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-11). A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-11) was 5,800 and Mw/Mn was 1.7.
HFiPMA6.43g、HPMA3.93g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME80.1gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S1)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=30:30:40であった。GPC分析の結果、得られたアクリルポリマー(S1)のMwは5,310、Mw/Mnは1.8であった。 [Synthesis Example 2-12] Synthesis of Acrylic Polymer (S1) 6.43 g of HFiPMA, 3.93 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN and 0.92 g of DDT were dissolved in 80.1 g of PGME and reacted at 70°C for 20 hours, An acrylic polymer (S1) solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was HFiPMA:HPMA:ADMA=30:30:40. As a result of GPC analysis, the obtained acrylic polymer (S1) had Mw of 5,310 and Mw/Mn of 1.8.
[調製例1]樹脂基板形成用組成物F1の調製
四塩化炭素100gを入れたナスフラスコに、ゼオノア(登録商標)1020R(日本ゼオン(株)製シクロオレフィンポリマー)10g及びエポリード(登録商標)GT401((株)ダイセル製)3gを添加した。この溶液を、窒素雰囲気下、24時間攪拌して溶解し、樹脂基板形成用組成物F1を調製した。 [2] Preparation of Resin Substrate-Forming Composition [Preparation Example 1] Preparation of Resin Substrate-Forming Composition F1 In an eggplant flask containing 100 g of carbon tetrachloride, Zeonor (registered trademark) 1020R (manufactured by Nippon Zeon Co., Ltd.) olefin polymer) and 3 g of Epolead (registered trademark) GT401 (manufactured by Daicel Corporation) were added. This solution was dissolved by stirring for 24 hours in a nitrogen atmosphere to prepare a resin substrate-forming composition F1.
[実施例3-1]剥離層形成用組成物1の調製
合成例1で得られたポリエステル(A2-1)溶液1gに、PL-LI0.06g、PPTS0.01g、アクリルポリマー(S1)溶液0.17g、及びPGMEAを加え、固形分濃度が5質量%、PGMEA濃度が30質量%となるようにPGMEで希釈し、剥離層形成用組成物2-1を調製した。 [3] Preparation of release layer forming composition [Example 3-1] Preparation of release layer forming composition 1 To 1 g of the polyester (A2-1) solution obtained in Synthesis Example 1, 0.06 g of PL-LI, Add 0.01 g of PPTS, 0.17 g of acrylic polymer (S1) solution, and PGMEA, and dilute with PGME so that the solid content concentration is 5% by mass and the PGMEA concentration is 30% by mass, to prepare a release layer forming composition 2- 1 was prepared.
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-2)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-2を調製した。 [Example 3-2] Preparation of release layer-forming composition 2 In the same manner as in Example 3-1, except that the polyester (A2-2) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-2 was prepared.
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-3)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-3を調製した。 [Example 3-3] Preparation of release layer-forming composition 3 In the same manner as in Example 3-1, except that the polyester (A2-3) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-3 was prepared.
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-4)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-4を調製した。 [Example 3-4] Preparation of release layer-forming composition 4 In the same manner as in Example 3-1, except that the polyester (A2-4) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-4 was prepared.
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-5)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-5を調製した。 [Example 3-5] Preparation of release layer forming composition 5 In the same manner as in Example 3-1 except that the polyester (A2-5) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-5 was prepared.
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-6)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-6を調製した。 [Example 3-6] Preparation of release layer-forming composition 6 In the same manner as in Example 3-1, except that the polyester (A2-6) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-6 was prepared.
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-7)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-7を調製した。 [Example 3-7] Preparation of release layer-forming composition 7 A release layer forming composition 2-7 was prepared.
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-8)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-8を調製した。 [Example 3-8] Preparation of release layer forming composition 8 In the same manner as in Example 3-1 except that the polyester (A2-8) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-8 was prepared.
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-9)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-9を調製した [Example 3-9] Preparation of release layer-forming composition 9 In the same manner as in Example 3-1, except that the polyester (A2-9) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-9 was prepared
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-10)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-10を調製した。 [Example 3-10] Preparation of release layer-forming composition 10 In the same manner as in Example 3-1, except that a polyester (A2-10) solution was used instead of the polyester (A2-1) solution. A release layer forming composition 2-10 was prepared.
ポリエステル(A2-1)溶液の代わりにポリエステル(A2-11)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-11を調製した [Example 3-11] Preparation of release layer forming composition 11 In the same manner as in Example 3-1, except that the polyester (A2-1) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-11 was prepared
[実施例4-1]
スピンコーター(条件:回転数1,000rpmで約30秒)を用いて、剥離層形成用組成物2-1を、ガラス基板(100mm×100mm、以下同様)の上に塗布した。得られた塗膜を、ホットプレートを用いて100℃で2分間加熱し、次いでホットプレートを用いて230℃で10分間加熱し、ガラス基板上に厚さ約0.1μmの剥離層を形成し、剥離層付きガラス基板を得た。
その後、すぐにスピンコーター(条件:回転数200rpmで約15秒)を用いて、前記ガラス基板上の剥離層(樹脂薄膜)の上に樹脂基板形成用組成物F1を塗布した。得られた塗膜を、ホットプレートを用いて80℃で2分間加熱し、その後、ホットプレートを用いて230℃で30分間加熱し、剥離層上に厚さ約3μmの樹脂基板を形成し、樹脂基板・剥離層付きガラス基板を得た。その後、紫外可視分光光度計((株)島津製作所製UV-2600)を用いて光透過率を測定した結果、樹脂基板は、400nmで90%以上の透過率を示した。 [4] Preparation of release layer and resin substrate [Example 4-1]
Using a spin coater (conditions: 1,000 rpm for about 30 seconds), the release layer-forming composition 2-1 was applied onto a glass substrate (100 mm×100 mm, hereinafter the same). The resulting coating film was heated at 100° C. for 2 minutes using a hot plate and then heated at 230° C. for 10 minutes using a hot plate to form a release layer having a thickness of about 0.1 μm on the glass substrate. , a glass substrate with a release layer was obtained.
Immediately thereafter, a spin coater (conditions: 200 rpm for about 15 seconds) was used to apply the resin substrate-forming composition F1 onto the release layer (resin thin film) on the glass substrate. The resulting coating film is heated using a hot plate at 80° C. for 2 minutes, and then heated at 230° C. for 30 minutes using a hot plate to form a resin substrate having a thickness of about 3 μm on the release layer, A glass substrate with a resin substrate and a release layer was obtained. After that, the light transmittance was measured using an ultraviolet-visible spectrophotometer (UV-2600 manufactured by Shimadzu Corporation), and the resin substrate exhibited a transmittance of 90% or more at 400 nm.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-2を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-2]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-2 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-3を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-3]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-3 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-4を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-4]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-4 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-5を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-5]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-5 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-6を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-6]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-6 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-7を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-7]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-7 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-8を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-8]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-8 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-9を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-9]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-9 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-10を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-10]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-10 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-11を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 4-11]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-11 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
前記実施例4-1~4-11で得られた剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板について、前記(I)の[4]に記載した方法と同様の方法にて剥離性を確認した。結果を表2に示す。 [5] Evaluation of peelability The glass substrate with a peeling layer and the resin substrate/glass substrate with a peeling layer obtained in Examples 4-1 to 4-11 were subjected to the method described in [4] of (I) above. The peelability was confirmed by the same method. Table 2 shows the results.
下記例で使用した化合物は、以下のとおりである。
PGME:プロピレングリコールモノメチルエーテル
PGMEA:プロピレングリコールモノメチルエーテルアセテート
CHN:シクロヘキサノン
PL-LI:1,3,4,6-テトラキス(メトキシエチル)グリコールウリル(オルネクス社製、商品名:POWDERLINK 1174)
PPTS:p-トルエンスルホン酸ピリジニウム
MMA:メタクリル酸メチル
HPMA:メタクリル酸2-ヒドロキシプロピル
HEMA:メタクリル酸2-ヒドロキシエチル
4HBA:アクリル酸4-ヒドロキシブチル
HADM:メタクリル酸3-ヒドロキシ-1-アダマンチル
ADMA:メタクリル酸2-アダマンチル
HFiPMA:メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル
AIBN:アゾビスイソブチロニトリル
DDT:ドデカンチオール (III) (A3) Composition for Forming a Release Layer Containing an Acrylic Polymer Having a Primary or Secondary Hydroxy Group and Not Having a Fluorine Atom Compounds used in the following examples are as follows.
PGME: propylene glycol monomethyl ether PGMEA: propylene glycol monomethyl ether acetate CHN: cyclohexanone PL-LI: 1,3,4,6-tetrakis(methoxyethyl) glycoluril (manufactured by Allnex, trade name: POWDERLINK 1174)
PPTS: pyridinium p-toluenesulfonate MMA: methyl methacrylate HPMA: 2-hydroxypropyl methacrylate HEMA: 2-hydroxyethyl methacrylate 4HBA: 4-hydroxybutyl acrylate HADM: 3-hydroxy-1-adamantyl methacrylate ADMA: 2-adamantyl methacrylate HFiPMA: 1,1,1,3,3,3-hexafluoroisopropyl methacrylate AIBN: azobisisobutyronitrile DDT: dodecanethiol
[合成例3-1]アクリルポリマー(A3-1)の合成
HEMA20.0g、AIBN1.26g及びDDT1.56gをPGME92gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-1)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-1)のMwは5,400、Mw/Mnは1.7であった。 [1] Synthesis of polymer [Synthesis Example 3-1] Synthesis of acrylic polymer (A3-1) 20.0 g of HEMA, 1.26 g of AIBN and 1.56 g of DDT are dissolved in 92 g of PGME and reacted at 70°C for 20 hours to give an acrylic polymer. (A3-1) A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-1) had an Mw of 5,400 and an Mw/Mn of 1.7.
HEMA20.0g及びAIBN1.26gをPGME85gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-2)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-2)のMwは13,300、Mw/Mnは2.5であった。 [Synthesis Example 3-2] Synthesis of acrylic polymer (A3-2) 20.0 g of HEMA and 1.26 g of AIBN were dissolved in 85 g of PGME, reacted at 70 ° C. for 20 hours, and acrylic polymer (A3-2) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-2) had an Mw of 13,300 and an Mw/Mn of 2.5.
HPMA20.0g、AIBN1.14g及びDDT1.40gをPGME90.2gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-3)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-3)のMwは6,300、Mw/Mnは1.5であった。 [Synthesis Example 3-3] Synthesis of Acrylic Polymer (A3-3) 20.0 g of HPMA, 1.14 g of AIBN and 1.40 g of DDT were dissolved in 90.2 g of PGME and reacted at 70° C. for 20 hours to obtain acrylic polymer (A3-3). ) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-3) had an Mw of 6,300 and an Mw/Mn of 1.5.
HPMA20.0g及びAIBN1.14gをPGME84.5gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-4)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-4)のMwは13,000、Mw/Mnは2.5であった。 [Synthesis Example 3-4] Synthesis of Acrylic Polymer (A3-4) 20.0 g of HPMA and 1.14 g of AIBN were dissolved in 84.5 g of PGME and reacted at 70° C. for 20 hours to obtain an acrylic polymer (A3-4) solution (solid concentration of 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-4) had an Mw of 13,000 and an Mw/Mn of 2.5.
4HBA20.0g、AIBN1.14g及びDDT1.40gをPGME90.2gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-5)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-5)のMwは4,200、Mw/Mnは1.3であった。 [Synthesis Example 3-5] Synthesis of acrylic polymer (A3-5) 20.0 g of 4HBA, 1.14 g of AIBN and 1.40 g of DDT were dissolved in 90.2 g of PGME and allowed to react at 70°C for 20 hours to give acrylic polymer (A3-5). ) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-5) had an Mw of 4,200 and an Mw/Mn of 1.3.
MMA10.0g、HEMA13.0g、AIBN1.64g及びDDT1.21gをPGME103.4gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-6)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HEMA=50:50であった。GPC分析の結果、得られたアクリルポリマー(A3-6)のMwは6,600、Mw/Mnは1.9であった。 [Synthesis Example 3-6] Synthesis of acrylic polymer (A3-6) 10.0 g of MMA, 13.0 g of HEMA, 1.64 g of AIBN and 1.21 g of DDT were dissolved in 103.4 g of PGME and reacted at 70°C for 20 hours to give an acrylic polymer. (A3-6) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HEMA=50:50. As a result of GPC analysis, the obtained acrylic polymer (A3-6) had an Mw of 6,600 and an Mw/Mn of 1.9.
MMA10.0g、HPMA14.3g、AIBN1.64g及びDDT1.21gをPGME109.0gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-7)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HPMA=50:50であった。GPC分析の結果、得られたアクリルポリマー(A3-7)のMwは6,400、Mw/Mnは2.3であった。 [Synthesis Example 3-7] Synthesis of Acrylic Polymer (A3-7) 10.0 g of MMA, 14.3 g of HPMA, 1.64 g of AIBN and 1.21 g of DDT are dissolved in 109.0 g of PGME, reacted at 70° C. for 20 hours, and (A3-7) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HPMA=50:50. As a result of GPC analysis, the obtained acrylic polymer (A3-7) had an Mw of 6,400 and an Mw/Mn of 2.3.
MMA15.0g、HEMA8.36g、AIBN1.74g及びDDT1.30gをPGME105.7gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-8)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HEMA=70:30であった。GPC分析の結果、得られたアクリルポリマー(A3-8)のMwは5,500、Mw/Mnは2.0であった。 [Synthesis Example 3-8] Synthesis of Acrylic Polymer (A3-8) 15.0 g of MMA, 8.36 g of HEMA, 1.74 g of AIBN and 1.30 g of DDT were dissolved in 105.7 g of PGME, reacted at 70° C. for 20 hours to obtain an acrylic polymer. (A3-8) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HEMA=70:30. As a result of GPC analysis, the obtained acrylic polymer (A3-8) had an Mw of 5,500 and an Mw/Mn of 2.0.
MMA15.0g、HPMA9.26g、AIBN1.74g及びDDT1.30gをPGME109.3gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-9)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HPMA=70:30であった。GPC分析の結果、得られたアクリルポリマー(A3-9)のMwは6,000、Mw/Mnは2.0であった。 [Synthesis Example 3-9] Synthesis of Acrylic Polymer (A3-9) 15.0 g of MMA, 9.26 g of HPMA, 1.74 g of AIBN and 1.30 g of DDT are dissolved in 109.3 g of PGME, reacted at 70° C. for 20 hours to give an acrylic polymer. (A3-9) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HPMA=70:30. As a result of GPC analysis, the obtained acrylic polymer (A3-9) had an Mw of 6,000 and an Mw/Mn of 2.0.
HADM20.0g、AIBN0.69g及びDDT0.86gをPGME86.2gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-10)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-10)のMwは5,100、Mw/Mnは1.5であった。 [Synthesis Example 3-10] Synthesis of acrylic polymer (A3-10) 20.0 g of HADM, 0.69 g of AIBN and 0.86 g of DDT were dissolved in 86.2 g of PGME, reacted at 70 ° C. for 20 hours, and ) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-10) had an Mw of 5,100 and an Mw/Mn of 1.5.
MMA10.0g、HADM10.12g、AIBN1.17g及びDDT0.87gをPGME88.6gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A11)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HADM=70:30であった。GPC分析の結果、得られたアクリルポリマー(A3-11)のMwは6,600、Mw/Mnは1.6であった。 [Synthesis Example 3-11] Synthesis of acrylic polymer (A3-11) 10.0 g of MMA, 10.12 g of HADM, 1.17 g of AIBN and 0.87 g of DDT were dissolved in 88.6 g of PGME and reacted at 70°C for 20 hours to give an acrylic polymer. (A11) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HADM=70:30. As a result of GPC analysis, the obtained acrylic polymer (A3-11) had an Mw of 6,600 and an Mw/Mn of 1.6.
MMA10.0g、AIBN0.82g及びDDT0.61gをPGME45.7gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-12)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-12)のMwは5,200、Mw/Mnは1.7であった。 [Synthesis Example 3-12] Synthesis of acrylic polymer (A3-12) 10.0 g of MMA, 0.82 g of AIBN and 0.61 g of DDT were dissolved in 45.7 g of PGME, reacted at 70°C for 20 hours, and the acrylic polymer (A3-12) was ) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-12) had an Mw of 5,200 and an Mw/Mn of 1.7.
HFiPMA6.43g、HPMA3.93g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME80.1gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S1)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=30:30:40であった。GPC分析の結果、得られたアクリルポリマー(S1)のMwは5,310、Mw/Mnは1.8であった。 [Synthesis Example 3-13] Synthesis of Acrylic Polymer (S1) 6.43 g of HFiPMA, 3.93 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN and 0.92 g of DDT were dissolved in 80.1 g of PGME and reacted at 70°C for 20 hours, An acrylic polymer (S1) solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was HFiPMA:HPMA:ADMA=30:30:40. As a result of GPC analysis, the obtained acrylic polymer (S1) had Mw of 5,310 and Mw/Mn of 1.8.
HFiPMA8.57g、HPMA2.62g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME83.4gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S2)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=40:20:40であった。GPC分析の結果、得られたアクリルポリマー(S2)のMwは5,500、Mw/Mnは1.8であった。 [Synthesis Example 3-14] Synthesis of acrylic polymer (S2) 8.57 g of HFiPMA, 2.62 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN and 0.92 g of DDT were dissolved in 83.4 g of PGME and reacted at 70°C for 20 hours, An acrylic polymer (S2) solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was HFiPMA:HPMA:ADMA=40:20:40. As a result of GPC analysis, the obtained acrylic polymer (S2) had an Mw of 5,500 and an Mw/Mn of 1.8.
[調製例1]樹脂基板形成用組成物F1の調製
四塩化炭素100gを入れたナスフラスコに、ゼオノア(登録商標)1020R(日本ゼオン(株)製シクロオレフィンポリマー)10g及びエポリード(登録商標)GT401((株)ダイセル製)3gを添加した。この溶液を、窒素雰囲気下、24時間攪拌して溶解し、樹脂基板形成用組成物F1を調製した。 [2] Preparation of Resin Substrate-Forming Composition [Preparation Example 1] Preparation of Resin Substrate-Forming Composition F1 In an eggplant flask containing 100 g of carbon tetrachloride, Zeonor (registered trademark) 1020R (manufactured by Nippon Zeon Co., Ltd.) olefin polymer) and 3 g of Epolead (registered trademark) GT401 (manufactured by Daicel Corporation) were added. This solution was dissolved by stirring for 24 hours in a nitrogen atmosphere to prepare a resin substrate-forming composition F1.
[実施例5-1]剥離層形成用組成物1の調製
合成例1で得られたアクリルポリマー(A3-1)溶液1gに、PL-LI0.06g、PPTS0.01g、アクリルポリマー(S1)溶液0.08g、及びPGMEAを加え、固形分濃度が5質量%、PGMEA濃度が30質量%となるようにPGMEで希釈し、剥離層形成用組成物3-1を調製した。 [3] Preparation of release layer-forming composition [Example 5-1] Preparation of release layer-forming composition 1 0.06 g of PL-LI was added to 1 g of the acrylic polymer (A3-1) solution obtained in Synthesis Example 1. , 0.01 g of PPTS, 0.08 g of acrylic polymer (S1) solution, and PGMEA were added and diluted with PGME so that the solid content concentration was 5% by mass and the PGMEA concentration was 30% by mass. -1 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-2)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-2を調製した。 [Example 5-2] Preparation of release layer forming composition 2 The same method as in Example 5-1 except that the acrylic polymer (A3-2) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-2 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-3)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-3を調製した。 [Example 5-3] Preparation of release layer-forming composition 3 The same method as in Example 5-1 except that the acrylic polymer (A3-3) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-3 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-4)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-4を調製した。 [Example 5-4] Preparation of release layer-forming composition 4 The same method as in Example 5-1 except that the acrylic polymer (A3-4) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-4 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-5)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-5を調製した。 [Example 5-5] Preparation of release layer forming composition 5 The same method as in Example 5-1 except that the acrylic polymer (A3-5) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-5 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-6)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-6を調製した。 [Example 5-6] Preparation of release layer forming composition 6 The same method as in Example 5-1 except that the acrylic polymer (A3-6) solution was used instead of the acrylic polymer (A3-1) solution. A release layer-forming composition 3-6 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-6)溶液を用い、アクリルポリマー(S1)を0.17gに変更した以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-7を調製した。 [Example 5-7] Preparation of release layer forming composition 7 The acrylic polymer (A3-6) solution was used instead of the acrylic polymer (A3-1) solution, and the acrylic polymer (S1) was changed to 0.17 g. A release layer-forming composition 3-7 was prepared in the same manner as in Example 5-1, except for the above.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-7)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-8を調製した。 [Example 5-8] Preparation of release layer forming composition 8 The same method as in Example 5-1 except that the acrylic polymer (A3-7) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-8 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-7)溶液を用い、アクリルポリマー(S1)を0.17gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物3-9を調製した。 [Example 5-9] Preparation of release layer forming composition 9 Acrylic polymer (A3-7) solution was used instead of acrylic polymer (A3-1) solution, and acrylic polymer (S1) was changed to 0.17 g. A release layer-forming composition 3-9 was prepared in the same manner as in Example 1-1, except for the above.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-7)溶液を用い、アクリルポリマー(S1)溶液の代わりにアクリルポリマー(S2)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-10を調製した。 [Example 5-10] Preparation of release layer-forming composition 10 Acrylic polymer (A3-7) solution was used instead of acrylic polymer (A3-1) solution, and acrylic polymer (S1) solution was replaced with acrylic polymer (A3-7) solution. S2) A release layer-forming composition 3-10 was prepared in the same manner as in Example 5-1, except that the solution was used.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-8)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-11を調製した。 [Example 5-11] Preparation of release layer forming composition 11 The same method as in Example 5-1 except that the acrylic polymer (A3-8) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-11 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-9)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-12を調製した。 [Example 5-12] Preparation of release layer forming composition 12 The same method as in Example 5-1 except that the acrylic polymer (A3-9) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-12 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-10)溶液を用い、溶媒をCHNに変更した以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-13を調製した。 [Comparative Example 3-1] Preparation of Release Layer-Forming Composition 13 Example 5 except that the acrylic polymer (A3-10) solution was used instead of the acrylic polymer (A3-1) solution, and the solvent was changed to CHN. A release layer-forming composition 3-13 was prepared in the same manner as in -1.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-11)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-14を調製した。 [Comparative Example 3-2] Preparation of release layer-forming composition 14 The same method as in Example 5-1 except that the acrylic polymer (A3-11) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-14 was prepared.
アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-12)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-15を調製した。 [Comparative Example 3-3] Preparation of release layer-forming composition 15 The same method as in Example 5-1, except that the acrylic polymer (A3-12) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-15 was prepared.
[実施例6-1]
スピンコーター(条件:回転数1,000rpmで約30秒)を用いて、剥離層形成用組成物3-1を、ガラス基板(100mm×100mm、以下同様)の上に塗布した。得られた塗膜を、ホットプレートを用いて100℃で2分間加熱し、次いでホットプレートを用いて230℃で10分間加熱し、ガラス基板上に厚さ約0.1μmの剥離層を形成し、剥離層付きガラス基板を得た。
その後、すぐにスピンコーター(条件:回転数200rpmで約15秒)を用いて、形成したガラス基板上の剥離層(樹脂薄膜)の上に樹脂基板形成用組成物F1を塗布した。得られた塗膜を、ホットプレートを用いて80℃で2分間加熱し、その後、ホットプレートを用いて230℃で30分間加熱し、剥離層上に厚さ約3μmの樹脂基板を形成し、樹脂基板・剥離層付きガラス基板を得た。その後、紫外可視分光光度計((株)島津製作所製UV-2600)を用いて光透過率を測定した結果、樹脂基板は、400nmで90%以上の透過率を示した。 [4] Preparation of release layer and resin substrate [Example 6-1]
Using a spin coater (conditions: 1,000 rpm for about 30 seconds), the release layer-forming composition 3-1 was applied onto a glass substrate (100 mm×100 mm, hereinafter the same). The resulting coating film was heated at 100° C. for 2 minutes using a hot plate and then heated at 230° C. for 10 minutes using a hot plate to form a release layer having a thickness of about 0.1 μm on the glass substrate. , a glass substrate with a release layer was obtained.
Immediately thereafter, a spin coater (conditions: 200 rpm for about 15 seconds) was used to apply the resin substrate-forming composition F1 onto the formed release layer (resin thin film) on the glass substrate. The resulting coating film is heated using a hot plate at 80° C. for 2 minutes, and then heated at 230° C. for 30 minutes using a hot plate to form a resin substrate having a thickness of about 3 μm on the release layer, A glass substrate with a resin substrate and a release layer was obtained. After that, the light transmittance was measured using an ultraviolet-visible spectrophotometer (UV-2600 manufactured by Shimadzu Corporation), and the resin substrate exhibited a transmittance of 90% or more at 400 nm.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-2を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-2]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-2 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-3を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-3]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-3 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-4を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-4]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-4 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-5を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-5]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-5 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-6を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-6]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-6 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-7を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-7]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-7 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-8を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-8]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-8 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-9を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-9]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-9 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-10を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-10]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-10 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-11を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-11]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-11 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-12を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Example 6-12]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-12 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-13を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Comparative Example 4-1]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-13 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-14を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Comparative Example 4-2]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-14 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-15を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。 [Comparative Example 4-3]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-15 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
実施例6-1~6-12及び比較例4-1~4-3で得られた剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板について、前記(I)の[4]に記載した方法と同様の方法にて剥離性を確認した。結果を表3に示す。 [5] Evaluation of peelability For the glass substrates with peeling layers and resin substrates/glass substrates with peeling layers obtained in Examples 6-1 to 6-12 and Comparative Examples 4-1 to 4-3, the above (I) The peelability was confirmed by the same method as described in [4]. Table 3 shows the results.
実施例6-1~6-12及び比較例4-1~4-3で得られた剥離層付きガラス基板をEDMに室温で5分間浸漬させた。その後、ホットプレートを用いて100℃で2分間加熱し、乾燥させた。PGME浸漬前後の膜厚を測定し、下記式にて残膜率を算出し、以下の基準に基づき、硬化の程度を評価した。結果を表3に示す。
<残膜率計算式>
{(浸漬後の膜厚)/(浸漬前の膜厚)}×100
<判定基準>
◎:残膜率≧95%
○:残膜率70~94%
△:残膜率50~69%
×:残膜率<50% [6] Curability Evaluation The glass substrates with release layers obtained in Examples 6-1 to 6-12 and Comparative Examples 4-1 to 4-3 were immersed in EDM at room temperature for 5 minutes. After that, it was dried by heating at 100° C. for 2 minutes using a hot plate. The film thickness before and after immersion in PGME was measured, the residual film ratio was calculated by the following formula, and the degree of curing was evaluated based on the following criteria. Table 3 shows the results.
<Remaining film rate calculation formula>
{(film thickness after immersion)/(film thickness before immersion)}×100
<Judgment Criteria>
◎: Remaining film rate ≥ 95%
○: Remaining film rate 70 to 94%
△: Remaining film rate 50 to 69%
×: Remaining film rate <50%
Claims (15)
- (A)(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体、(A2)ヒドロキシ基を有するポリエステル、又は、(A3)1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマー、
(B)酸化合物又はその塩、
(C)ヒドロキシアルキル基及び/又はアルコキシメチル基で置換された窒素原子を有する化合物から選ばれる架橋剤、
(D)下記式(a1)で表される繰り返し単位、下記式(b)で表される繰り返し単位及び下記式(c)で表される繰り返し単位を含む高分子添加剤、並びに
(E)溶剤
を含み、前記(D)高分子添加剤が、前記(A)成分100質量部に対し、5~100質量部含まれる剥離層形成用組成物。
(B) an acid compound or a salt thereof;
(C) a cross-linking agent selected from compounds having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group;
(D) a polymer additive containing a repeating unit represented by the following formula (a1), a repeating unit represented by the following formula (b) and a repeating unit represented by the following formula (c), and (E) a solvent and 5 to 100 parts by mass of the polymer additive (D) per 100 parts by mass of the component (A).
- 前記式(b)で表される繰り返し単位において、RCが、炭素数2~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第2級又は第3級炭素原子である請求項1記載の剥離層形成用組成物。 wherein in the repeating unit represented by the formula (b), R is a hydroxyalkyl group having 2 to 10 carbon atoms, and the carbon atom to which the hydroxy group is bonded is a secondary or tertiary carbon atom; Item 1. The composition for forming a release layer according to item 1.
- 前記式(b)で表される繰り返し単位において、RCが、炭素数1~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第1級炭素原子であり、かつ、式(a1)で表される繰り返し単位の含有割合が、(D)高分子添加剤の全繰り返し単位中25モル%以上である請求項1記載の剥離層形成用組成物。 In the repeating unit represented by the formula (b), R is a hydroxyalkyl group having 1 to 10 carbon atoms, the carbon atom to which the hydroxy group is bonded is a primary carbon atom, and the formula ( 2. The composition for forming a release layer according to claim 1, wherein the content of the repeating unit represented by a1) is 25 mol % or more of all the repeating units of the polymer additive (D).
- 前記(D)高分子添加剤が、下記式(a2)で表される繰り返し単位、下記式(b)で表される繰り返し単位、下記式(c)で表される繰り返し単位及び下記式(d)で表される繰り返し単位を含む請求項1記載の剥離層形成用組成物。
- 前記(A1)成分が、ヒドロキシエチルセルロース及びヒドロキシプロピルセルロース、並びにこれらの誘導体からなる群より選ばれる少なくとも1種である請求項1~4のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 4, wherein the component (A1) is at least one selected from the group consisting of hydroxyethyl cellulose, hydroxypropyl cellulose, and derivatives thereof.
- 前記(A2)成分が、芳香族基又は脂環族基を主鎖に有するポリエステルである請求項1~4のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 4, wherein the component (A2) is a polyester having an aromatic group or an alicyclic group in its main chain.
- 前記(A2)成分が、エポキシ部位を2個有する化合物とカルボキシ基を2個有する化合物とを反応させて得られるポリエステルである、請求項1~4及び6のいずれか1項記載の剥離層形成用組成物。 The release layer-forming according to any one of claims 1 to 4 and 6, wherein the component (A2) is a polyester obtained by reacting a compound having two epoxy moieties and a compound having two carboxy groups. composition.
- 前記(A3)成分が、ポリエチレングリコールエステル基又は炭素数2~6の1級もしくは2級ヒドロキシアルキルエステル基を有するアクリルポリマーである請求項1~4のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 4, wherein the component (A3) is an acrylic polymer having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms. thing.
- 前記(A3)成分が、炭素数2~6の1級又は2級ヒドロキシアルキル基を側鎖に有するアクリルポリマーである請求項1~4及び8のいずれか1項記載の剥離層形成用組成物。 9. The composition for forming a release layer according to any one of claims 1 to 4 and 8, wherein the component (A3) is an acrylic polymer having a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms in its side chain. .
- 前記(B)成分が、スルホン酸化合物又はその塩である請求項1~9のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 9, wherein the component (B) is a sulfonic acid compound or a salt thereof.
- 前記(C)架橋剤が、下記式(C-1)~(C-5)のいずれかで表される化合物である請求項1~10のいずれか1項記載の剥離層形成用組成物。
- 前記(C)架橋剤の含有量が、前記(A)成分100質量部に対し、10~100質量部である請求項1~11のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 11, wherein the content of the (C) crosslinking agent is 10 to 100 parts by mass with respect to 100 parts by mass of the component (A).
- 請求項1~12のいずれか1項記載の剥離層形成用組成物から得られる剥離層。 A release layer obtained from the release layer-forming composition according to any one of claims 1 to 12.
- 請求項13記載の剥離層に、波長400nmの光透過率が80%以上である樹脂層が積層された積層体。 A laminate in which a resin layer having a light transmittance of 80% or more at a wavelength of 400 nm is laminated on the release layer according to claim 13.
- 請求項1~12のいずれか1項記載の剥離層形成用組成物を基体に塗布し、剥離層を形成する工程、
前記剥離層上に、波長400nmの光透過率が80%以上である樹脂基板を形成する工程、及び
前記樹脂基板を、0.25N/25mm以下の剥離力で剥離する工程
を含む樹脂基板の製造方法。 a step of applying the composition for forming a release layer according to any one of claims 1 to 12 to a substrate to form a release layer;
Manufacture of a resin substrate, comprising the steps of: forming a resin substrate having a light transmittance of 80% or more at a wavelength of 400 nm on the peeling layer; and peeling the resin substrate with a peeling force of 0.25 N/25 mm or less. Method.
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