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WO2022186144A1 - Composition for forming release layer, and release layer - Google Patents

Composition for forming release layer, and release layer Download PDF

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Publication number
WO2022186144A1
WO2022186144A1 PCT/JP2022/008321 JP2022008321W WO2022186144A1 WO 2022186144 A1 WO2022186144 A1 WO 2022186144A1 JP 2022008321 W JP2022008321 W JP 2022008321W WO 2022186144 A1 WO2022186144 A1 WO 2022186144A1
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WO
WIPO (PCT)
Prior art keywords
release layer
group
carbon atoms
composition
forming composition
Prior art date
Application number
PCT/JP2022/008321
Other languages
French (fr)
Japanese (ja)
Inventor
元信 松山
和也 進藤
優樹 古川
Original Assignee
日産化学株式会社
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Filing date
Publication date
Application filed by 日産化学株式会社 filed Critical 日産化学株式会社
Priority to JP2023503830A priority Critical patent/JPWO2022186144A1/ja
Priority to CN202280018564.0A priority patent/CN116917399A/en
Priority to KR1020237033458A priority patent/KR20230154052A/en
Publication of WO2022186144A1 publication Critical patent/WO2022186144A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J101/00Adhesives based on cellulose, modified cellulose, or cellulose derivatives
    • C09J101/08Cellulose derivatives
    • C09J101/26Cellulose ethers
    • C09J101/28Alkyl ethers
    • C09J101/284Alkyl ethers with hydroxylated hydrocarbon radicals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/42Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/36Sulfur-, selenium-, or tellurium-containing compounds
    • C08K5/41Compounds containing sulfur bound to oxygen
    • C08K5/42Sulfonic acids; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L1/00Compositions of cellulose, modified cellulose or cellulose derivatives
    • C08L1/08Cellulose derivatives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
    • C08L33/16Homopolymers or copolymers of esters containing halogen atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate

Definitions

  • the present invention relates to a release layer-forming composition and a release layer.
  • the base material of the touch panel film has changed from glass to polyethylene terephthalate (PET), polyimide, cycloolefin, acrylic and other plastic sheets, etc., and transparent flexible touch screen panels with flexibility have been developed.
  • PET polyethylene terephthalate
  • Patent Documents 5 to 7 the base material of the touch panel film has changed from glass to polyethylene terephthalate (PET), polyimide, cycloolefin, acrylic and other plastic sheets, etc., and transparent flexible touch screen panels with flexibility have been developed.
  • flexible touch screen panels are manufactured by creating a release (adhesive) layer on a support substrate such as a glass substrate, and then releasing the device after fabrication to ensure stable production and release.
  • a release adheresive
  • This release layer must not be peeled off from the support substrate during the process, but requires a low peel force when peeled off.
  • the release layer is required to have stability after film formation.
  • the present invention has been made in view of the above circumstances, and provides a composition for forming a release layer which has high heat resistance and appropriate release properties and which can provide a release layer with excellent stability after film formation. for the purpose.
  • R C is a hydroxyalkyl group having 2 to 10 carbon atoms, and the carbon atom to which the hydroxy group is bonded is a secondary or tertiary carbon atom 1
  • a composition for forming a release layer of 3 In the repeating unit represented by the formula (b), R is a hydroxyalkyl group having 1 to 10 carbon atoms, the carbon atom to which the hydroxy group is bonded is a primary carbon atom, and the formula ( 1.
  • the release layer-forming composition of the present invention includes (A) (A1) a cellulose or derivative thereof having a hydroxyalkyl group, (A2) a polyester having a hydroxy group, or (A3) a primary or secondary hydroxy group. and a cross-linking agent selected from acrylic polymers having no fluorine atoms, (B) an acid compound or a salt thereof, (C) a compound having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group, (D ) a polymeric additive containing a predetermined repeating unit; and (E) a solvent.
  • the (A1) component is cellulose or its derivative having a hydroxyalkyl group.
  • the (A2) polyester having a hydroxy group is not particularly limited, but in the present invention, those having an aromatic group or an alicyclic group in the main chain are preferred.
  • a polyester obtained by reacting a compound having two epoxy moieties and a compound having two carboxyl groups is preferable as such a polyester for component (A2).
  • the weight average molecular weight (Mw) of the (A2) component polyester is not particularly limited, but is preferably from 1,000 to 200,000, more preferably from 3,000 to 100,000, and more preferably from 5,000 to 50,000. 000 is even more preferred.
  • Examples of compounds having two epoxy moieties described above include: Bisphenol F diglycidyl ether, bisphenol A diglycidyl ether, bisphenol B diglycidyl ether, bisphenol AD diglycidyl ether, bisphenol S diglycidyl ether, tetrachlorobisphenol A diglycidyl ether, catechin diglycidyl ether, resorcinol diglycidyl ether, hydroquinone di glycidyl ether, 1,5-dihydroxynaphthalenediglycidyl ether, dihydroxybiphenyldiglycidyl ether, octachloro-4,4'-dihydroxybiphenyldiglycidyl ether, tetramethylbiphenyldiglycidyl ether, 9,9'-bis(4-hydroxyphenyl ) bisphenol diglycidyl ethers such as fluorenediglycidyl ether, 9,9'-bis(4-hydroxyphenyl
  • Carboxy group-containing compound Compounds having two carboxy groups include terephthalic acid, isophthalic acid, diphenic acid, 2-methylterephthalic acid, 2-hydroxyterephthalic acid, 2,5-dimethylterephthalic acid, 5-methylisophthalic acid, and 5-hydroxyisophthalic acid. , 2,6-naphthalenedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid and the like. In addition, these compounds may be used individually by 1 type, or may be used in combination of 2 or more type.
  • the method for obtaining the polyester which is an example of the component (A2), is not particularly limited. can get.
  • the solvent to be used is not particularly limited as long as it dissolves each compound, the polymerization initiator, and the like.
  • the (A2) component polyester obtained by the above method is usually in the form of a solution dissolved in a solvent.
  • the (A2) component polyester preferably has a structural unit represented by the following formula [A2-1].
  • X and Y each independently represent a structure having an aromatic group or an alicyclic group.
  • X is preferably a group represented by the following formula (X-1).
  • L 1 represents an ether bond or an ester bond
  • X 1 represents an alkylene group having 1 to 10 carbon atoms, a cyclic unsaturated hydrocarbon group or a cyclic saturated hydrocarbon group
  • R 1 is a single bond
  • ether represents a bond, carbonyl, sulfonyl, a saturated hydrocarbon group having 1 to 30 carbon atoms, an unsaturated hydrocarbon group having 2 to 30 carbon atoms, or a saturated hydrocarbon group having 1 to 30 carbon atoms substituted with a fluorine atom; represents 0, 1 or 2.
  • X 1 is preferably a cyclic unsaturated hydrocarbon group having 4 to 16 carbon atoms or a saturated cyclic hydrocarbon group having 4 to 16 carbon atoms, and a cyclic unsaturated hydrocarbon group having 4 to 8 carbon atoms or 4 to 4 carbon atoms. 8 cyclic saturated hydrocarbon groups are more preferred. Any hydrogen atoms contained in X 1 may be independently substituted with an aliphatic group, and a plurality of substituents among these aliphatic groups may be bonded together to form a 4- to 6-membered ring. may be formed.
  • X include, but are not limited to, groups represented by the following formulas (X-2) to (X-13).
  • Examples of Y include, but are not limited to, groups represented by the following formulas (Y-1) to (Y-4).
  • Cy is a group derived from the alicyclic dioxide, i.e., a tetravalent organic group containing an aliphatic ring, wherein all four bonding groups to OH and O are derived from the aliphatic ring. and Y has the same definition as Y in formula [A2-1].
  • Cy in formula [A2-2] include groups represented by the following formulas (Cy-1) to (Cy-4).
  • *1 and *2 each represent a bond, and one of the two *1 and *2 in each structural formula respectively bonds to a hydroxyl group.
  • (A2) component polyester those having a structural unit represented by the following formula [A2-3] are also preferable.
  • X and Y have the same definition as X and Y in formula [A2-1].
  • the (A3) component acrylic polymer having a primary or secondary hydroxy group and not having a fluorine atom is not particularly limited, but in the present invention, a polyethylene glycol ester group or a Those having a primary or secondary hydroxyalkyl ester group of are preferred, and those having these groups in their side chains are more preferred.
  • an acrylic ester homopolymer, a methacrylic ester homopolymer, a copolymer thereof, and a copolymer of these with a monomer having an unsaturated double bond such as styrene can be used. .
  • the acrylic polymer having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms which is a preferred example of the acrylic polymer of component (A3), may be an acrylic polymer having any of these groups.
  • the skeleton (other structural units) of the main chain of the polymer that constitutes the acrylic polymer the types of side chains, and the like.
  • the structural unit having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms is preferably represented by the following formula [A3-1].
  • the weight average molecular weight (Mw) of the (A3) component acrylic polymer is not particularly limited, but is preferably from 1,000 to 200,000, more preferably from 3,000 to 100,000, and from 5,000 to 50,000 is even more preferred.
  • the (A3) component acrylic polymer can be obtained, for example, by polymerizing a monomer having at least one of a polyethylene glycol group and a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms.
  • Monomers having a polyethylene glycol ester group include monoacrylates and monomethacrylates of H--(OCH 2 CH 2 ) n --OH (where n has the same meaning as above).
  • monomers other than the above-described monomers specifically, polyethylene glycol ester groups, primary or A monomer having no secondary hydroxy group and no fluorine atom can be used in combination.
  • Examples of such monomers include acrylic ester compounds such as methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, t-butyl acrylate; methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, Methacrylic acid ester compounds such as butyl methacrylate, isobutyl methacrylate and t-butyl methacrylate; maleimide compounds such as maleimide, N-methylmaleimide, N-phenylmaleimide and N-cyclohexylmaleimide; acrylamide compounds; acrylonitrile; maleic anhydride; and vinyl compounds.
  • acrylic ester compounds such as methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl
  • the production method (polymerization method) of the (A3) component acrylic polymer is not particularly limited.
  • a method of polymerization reaction is mentioned.
  • the solvent to be used is not particularly limited as long as it dissolves the monomer, the polymerization initiator, and the like.
  • Preferable examples of the (A3) component acrylic polymer include 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, and glycerin.
  • Monoacrylate a polymer obtained by polymerizing a primary or secondary hydroxyalkyl ester monomer such as glycerin monomethacrylate, or the primary or secondary hydroxyalkyl ester monomer and a monomer other than these monomers, such as a primary or secondary hydroxy
  • examples include acrylic polymers having primary or secondary hydroxyalkyl groups in side chains, such as polymers obtained by copolymerizing one or more monomers selected from the group consisting of monomers having no groups.
  • the (A3) component acrylic polymer obtained by the above method is usually in the form of a solution dissolved in a solvent.
  • the release layer-forming composition of the present invention contains an acid compound or a salt thereof as the component (B).
  • acid compounds include p-toluenesulfonic acid, trifluoromethanesulfonic acid, pyridinium-p-toluenesulfonate, salicylic acid, camphorsulfonic acid, sulfosalicylic acid, 4-chlorobenzenesulfonic acid, 4-hydroxybenzenesulfonic acid, and benzenedisulfone.
  • sulfonic acid compounds such as 1-naphthalenesulfonic acid and pyridinium-1-naphthalenesulfonic acid
  • carboxylic acid compounds such as salicylic acid, sulfosalicylic acid, citric acid, benzoic acid and hydroxybenzoic acid
  • salt of the acid compound include pyridinium salts, isopropanolamine salts, N-methylmorpholine salts, etc. of each of the acids mentioned above.
  • R 11 to R 26 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, preferably an alkyl group having 1 to 6 carbon atoms.
  • R27 is a hydrogen atom or a methyl group.
  • a commercially available cross-linking agent can also be used in the present invention.
  • Methyl-type melamine compound (trade name Mycoat (registered trademark) 506, Mycoat 508), glycoluril compound (trade name Cymel 1170, POWDERLINK 1174), methylated urea resin (trade name UFR65), butylated urea resin (trade name Nitrogen-containing compounds such as UFR300, U-VAN10S60, U-VAN10R, U-VAN11HV), urea/formaldehyde-based resins manufactured by DIC Corporation (trade names: Beccamin (registered trademark) J-300S, Beccamin P-955, Beccamin N) is mentioned.
  • RA is each independently a hydrogen atom or a methyl group
  • RB1 is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom
  • R C is a hydroxyalkyl group having 1 to 10 carbon atoms
  • R D is a polycyclic alkyl group having 6 to 20 carbon atoms or an aryl group having 6 to 12 carbon atoms.
  • hydroxyalkyl groups having 1 to 10 carbon atoms for R C include hydroxymethyl, 2-hydroxyethyl, 3-hydroxypropyl, 4-hydroxybutyl, 5-hydroxypentyl, 6-hydroxyhexyl and 7-hydroxyheptyl.
  • the repeating unit represented by formula (b) includes, but is not limited to, those represented by formulas (b-1) to (b-16) below.
  • the repeating unit represented by formula (c) includes, but is not limited to, those represented by formulas (c-1) to (c-13) below.
  • the polymer solution obtained by the polymerization reaction in the solvent may be used as it is.
  • component (B), component (C), component (D), component (E), etc. may be added to the solution after the polymerization reaction to produce component (A) to obtain a uniform solution.
  • a solvent may be added for the purpose of adjusting the concentration, and this solvent may be the same as or different from the solvent used in the preparation of component (A).
  • the resin substrate is formed with an area larger than the area of the peeling layer so as to cover the entire peeling layer.
  • the resin substrate include resin substrates made of acrylic polymer and resin substrates made of cycloolefin polymer, and those having a light transmittance of 80% or more at a wavelength of 400 nm are preferable.
  • the method of forming the resin substrate may follow a conventional method.
  • the resin substrate is separated from the release layer to separate the resin substrate and the base. At this time, part of the substrate may be cut together with the release layer.
  • the resin substrate can be separated from the release layer with a release force of 0.25 N/25 mm or less.
  • the polymer additive (D) is polymer additive D2 or polymer additive D3
  • the resin substrate can be separated from the release layer with a release force of 0.15 N/25 mm or less.
  • the polymer additive (D) is polymer additive D1
  • the resin substrate can be separated from the release layer with a release force of 0.1 N/25 mm or less.
  • the weight average molecular weight (Mw) of the polymer was measured using a GPC apparatus manufactured by Shimadzu Corporation (column: Shodex (registered trademark) KF803L and KF804L (manufactured by Showa Denko Co., Ltd.); eluent: THF; flow rate: 1 0 mL/min; column temperature: 40° C.; Mw: standard polystyrene conversion value).
  • release layer forming composition [Example 1-1] Preparation of release layer forming composition 1 HPC-SSL 1.00 g, PL-LI 0.32 g, PPTS 0.05 g, acrylic polymer (S1) solution 0.84 g and PGMEA were added and diluted with PGME so that the solid content concentration was 5% by mass and the PGMEA concentration was 30% by mass to prepare a release layer forming composition 1-1.
  • Release layer-forming composition 1 was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S1) solution was changed to 0.38 g. -7 was prepared.
  • Example 1-8 Preparation of release layer forming composition 8 A release layer was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S2) solution was used instead of the acrylic polymer (S1) solution. Forming compositions 1-8 were prepared.
  • release layer-forming composition 1-10 was prepared in the same manner as in Example 1-1, except that CAP was used instead of HPC-SSL. prepared.
  • Example 2-2 A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-2 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
  • Example 2-3 A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-3 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
  • Example 2-7 A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-7 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
  • Example 2-1 A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-9 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
  • polyester (A2-2) 10.0 g of EP3, 5.2 g of TPhA and 0.24 g of BTEAC were dissolved in 36.0 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-2). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-2) had an Mw of 21,000 and an Mw/Mn of 3.2.
  • Example 3-1 Preparation of release layer forming composition 1 To 1 g of the polyester (A2-1) solution obtained in Synthesis Example 1, 0.06 g of PL-LI, Add 0.01 g of PPTS, 0.17 g of acrylic polymer (S1) solution, and PGMEA, and dilute with PGME so that the solid content concentration is 5% by mass and the PGMEA concentration is 30% by mass, to prepare a release layer forming composition 2- 1 was prepared.
  • release layer-forming composition 1 0.06 g of PL-LI was added to 1 g of the acrylic polymer (A3-1) solution obtained in Synthesis Example 1. , 0.01 g of PPTS, 0.08 g of acrylic polymer (S1) solution, and PGMEA were added and diluted with PGME so that the solid content concentration was 5% by mass and the PGMEA concentration was 30% by mass. -1 was prepared.
  • release layer and resin substrate [Example 6-1] Using a spin coater (conditions: 1,000 rpm for about 30 seconds), the release layer-forming composition 3-1 was applied onto a glass substrate (100 mm ⁇ 100 mm, hereinafter the same). The resulting coating film was heated at 100° C. for 2 minutes using a hot plate and then heated at 230° C. for 10 minutes using a hot plate to form a release layer having a thickness of about 0.1 ⁇ m on the glass substrate. , a glass substrate with a release layer was obtained.
  • Example 4-3 A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-15 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

As a composition for forming a release layer, which yields a release layer that exhibits high heat resistance and suitable release properties and exhibits excellent stability following film formation, the present invention provides a composition for forming a release layer, which contains: (A) a hydroxyalkyl group-containing cellulose (A1) or a derivative thereof, or the like; (B) an acid compound or a salt thereof; (C) a crosslinking agent selected from among compounds having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group; (D) a polymer additive containing repeating units represented by formula (a1), formula (b) and formula (c); and (E) a solvent, and in which component (D) is contained at a quantity of 5-100 parts by mass relative to 100 parts by mass of component (A). (RA is a hydrogen atom or a methyl group, RB1 is a branched alkyl group which has 3 or 4 carbon atoms and in which at least one hydrogen atom is substituted with a fluorine atom, RC is a hydroxyalkyl group having 1-10 carbon atoms, and RD is a polycyclic alkyl group having 6-20 carbon atoms or an aryl group having 6-12 carbon atoms.)

Description

剥離層形成用組成物及び剥離層Release layer-forming composition and release layer
 本発明は、剥離層形成用組成物及び剥離層に関する。 The present invention relates to a release layer-forming composition and a release layer.
 近年、電子デバイスには、薄型化及び軽量化という特性に加え、曲げることができるという機能を付与することが求められている。このことから、重く脆弱で曲げることができない従来のガラス基板にかわって、軽量なフレキシブルプラスチック基板を用いることが求められる。 In recent years, in addition to the characteristics of thinness and weight reduction, electronic devices are required to be given the function of being able to bend. For this reason, it is required to use a lightweight flexible plastic substrate instead of the conventional glass substrate which is heavy, fragile and cannot be bent.
 特に、新世代ディスプレイでは、軽量なフレキシブルプラスチック基板(以下、樹脂基板ともいう。)を用いたアクティブマトリクス型フルカラーTFTディスプレイパネルの開発が求められている。また、タッチパネル式ディスプレイは、ディスプレイパネルに組み合わせて使用されるタッチパネルの透明電極や樹脂基板等、フレキシブル化に対応する材料が開発されている。透明電極としては、従来使用されていたITOから、PEDOT等曲げ加工が可能な透明導電性ポリマー、金属ナノワイヤ、及びその混合系等、別の透明電極材料が提案されている(特許文献1~4)。 In particular, for new-generation displays, there is a demand for the development of active-matrix full-color TFT display panels that use lightweight flexible plastic substrates (hereinafter also referred to as resin substrates). In addition, for touch panel displays, flexible materials such as transparent electrodes and resin substrates of touch panels used in combination with display panels have been developed. As the transparent electrode, other transparent electrode materials have been proposed, such as transparent conductive polymers that can be bent such as PEDOT, metal nanowires, and mixtures thereof, in addition to conventionally used ITO (Patent Documents 1 to 4). ).
 一方、タッチパネルフィルムの基材も、ガラスからポリエチレンテレフタレート(PET)、ポリイミド、シクロオレフィン、アクリル等のプラスチックからなるシート等になり、フレキシブル性を持たせた透明フレキシブル製タッチスクリーンパネルが開発されている(特許文献5~7)。 On the other hand, the base material of the touch panel film has changed from glass to polyethylene terephthalate (PET), polyimide, cycloolefin, acrylic and other plastic sheets, etc., and transparent flexible touch screen panels with flexibility have been developed. (Patent Documents 5 to 7).
 一般的に、フレキシブル製タッチスクリーンパネルは、生産と剥離を安定的に行うため、ガラス基板等の支持基板上に剥離(粘着)層を作製し、その上でデバイスを作製後剥離することで生産される(特許文献8)。この剥離層は、工程中では支持基板から剥離してはならない一方、剥離する際は低剥離力が必要とされる。また、生産性を向上させるため、剥離層を成膜後、膜の形態で長期保管する必要がある。このため、剥離層には成膜後の安定性が必要とされる。 In general, flexible touch screen panels are manufactured by creating a release (adhesive) layer on a support substrate such as a glass substrate, and then releasing the device after fabrication to ensure stable production and release. (Patent Document 8). This release layer must not be peeled off from the support substrate during the process, but requires a low peel force when peeled off. In addition, in order to improve productivity, it is necessary to store the release layer in the form of a film for a long period of time after forming the release layer. Therefore, the release layer is required to have stability after film formation.
国際公開第2012/147235号WO2012/147235 特開2009-283410号公報JP 2009-283410 A 特表2010-507199号公報Japanese Patent Publication No. 2010-507199 特開2009-205924号公報JP 2009-205924 A 国際公開第2017/002664号WO2017/002664 国際公開第2016/160338号WO2016/160338 特開2015-166145号公報JP 2015-166145 A 特開2016-531358号公報JP 2016-531358 A
 本発明は、前記事情に鑑みてなされたものであり、高い耐熱性と適度な剥離性とを有し、成膜後の安定性に優れる剥離層を与え得る剥離層形成用組成物を提供することを目的とする。 The present invention has been made in view of the above circumstances, and provides a composition for forming a release layer which has high heat resistance and appropriate release properties and which can provide a release layer with excellent stability after film formation. for the purpose.
 本発明者らは、前記目的を達成するために鋭意検討を重ねた結果、(A)(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体、(A2)ヒドロキシ基を有するポリエステル、又は、(A3)1級又は2級ヒドロキシ基を有するアクリルポリマー、(B)酸化合物又はその塩、(C)ヒドロキシアルキル基及び/又はアルコキシメチル基で置換された窒素原子を有する化合物から選ばれる架橋剤、(D)所定の繰り返し単位を含む高分子添加剤、及び(E)溶剤を含む剥離層形成用組成物が、高い耐熱性、基体との優れた密着性、樹脂基板との適度な密着性、及び適度な剥離性を有する剥離層を再現性よく与え得ることを見出し、本発明を完成した。 The present inventors have made intensive studies to achieve the above objects, and found that (A) (A1) a cellulose having a hydroxyalkyl group or a derivative thereof, (A2) a polyester having a hydroxy group, or (A3) A cross-linking agent selected from an acrylic polymer having a primary or secondary hydroxy group, (B) an acid compound or a salt thereof, (C) a compound having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group, (D ) a polymeric additive containing a predetermined repeating unit, and (E) a composition for forming a release layer containing a solvent has high heat resistance, excellent adhesion to a substrate, moderate adhesion to a resin substrate, and moderate adhesion to a resin substrate. The inventors have found that a release layer having excellent release properties can be provided with good reproducibility, and completed the present invention.
 すなわち、本発明は、
1. (A)(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体、(A2)ヒドロキシ基を有するポリエステル、又は、(A3)1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマー、
(B)酸化合物又はその塩、
(C)ヒドロキシアルキル基及び/又はアルコキシメチル基で置換された窒素原子を有する化合物から選ばれる架橋剤、
(D)下記式(a1)で表される繰り返し単位、下記式(b)で表される繰り返し単位及び下記式(c)で表される繰り返し単位を含む高分子添加剤、並びに
(E)溶剤を含み、前記(D)高分子添加剤が、前記(A)成分100質量部に対し、5~100質量部含まれる剥離層形成用組成物、
Figure JPOXMLDOC01-appb-C000004
(式中、RAは、それぞれ独立に、水素原子又はメチル基であり、RB1は、少なくとも1つの水素原子がフッ素原子で置換された炭素数3又は4の分岐状のアルキル基であり、RCは、炭素数1~10のヒドロキシアルキル基であり、RDは、炭素数の6~20の多環式アルキル基又は炭素数6~12のアリール基である。)
2. 前記式(b)で表される繰り返し単位において、RCが、炭素数2~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第2級又は第3級炭素原子である1の剥離層形成用組成物、
3. 前記式(b)で表される繰り返し単位において、RCが、炭素数1~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第1級炭素原子であり、かつ、式(a1)で表される繰り返し単位の含有割合が、(D)高分子添加剤の全繰り返し単位中25モル%以上である1の剥離層形成用組成物、
4. 前記(D)高分子添加剤が、下記式(a2)で表される繰り返し単位、下記式(b)で表される繰り返し単位、下記式(c)で表される繰り返し単位及び下記式(d)で表される繰り返し単位を含む1の剥離層形成用組成物、
Figure JPOXMLDOC01-appb-C000005
(式中、RA、RC及びRDは、前記と同じ意味を表し、RB2は、少なくとも1つの水素原子がフッ素原子で置換された炭素数3又は4の分岐状のアルキル基であるが、2-メチル-1,1,1,3,3,3-ヘキサフルオロイソプロピル基は含まず、REは、単結合、炭素数6~20の多環式アルキレン基又は炭素数6~12のアリーレン基であり、RFは、単結合又は炭素数1~10のアルキレン基であり、RGは、メチル基、エチル基又はヒドロキシ基である。)
5. 前記(A1)成分が、ヒドロキシエチルセルロース及びヒドロキシプロピルセルロース、並びにこれらの誘導体からなる群より選ばれる少なくとも1種である1~4のいずれかの剥離層形成用組成物、
6. 前記(A2)成分が、芳香族基又は脂環族基を主鎖に有するポリエステルである請求項1~4のいずれか1項記載の剥離層形成用組成物、
7. 前記(A2)成分が、エポキシ部位を2個有する化合物とカルボキシ基を2個有する化合物とを反応させて得られるポリエステルである、1~4及び6のいずれかの剥離層形成用組成物、
8. 前記(A3)成分が、ポリエチレングリコールエステル基又は炭素数2~6の1級もしくは2級ヒドロキシアルキルエステル基を有するアクリルポリマーである1~4のいずれかの剥離層形成用組成物、
9. 前記(A3)成分が、炭素数2~6の1級又は2級ヒドロキシアルキル基を側鎖に有するアクリルポリマーである1~4及び8のいずれかの剥離層形成用組成物、
10. 前記(B)成分が、スルホン酸化合物又はその塩である1~9のいずれかの剥離層形成用組成物、
11. 前記(C)架橋剤が、下記式(C-1)~(C-5)のいずれかで表される化合物である1~10のいずれかの剥離層形成用組成物、
Figure JPOXMLDOC01-appb-C000006
(式中、R11~R26は、それぞれ独立に、炭素数1~6のアルキル基であり、R27は、水素原子又はメチル基である。)
12. 前記(C)架橋剤の含有量が、前記(A)成分100質量部に対し、10~100質量部である1~11のいずれかの剥離層形成用組成物、
13. 1~12のいずれかの剥離層形成用組成物から得られる剥離層、
14. 13の剥離層に、波長400nmの光透過率が80%以上である樹脂層が積層された積層体、
15. 1~12のいずれかの剥離層形成用組成物を基体に塗布し、剥離層を形成する工程、前記剥離層上に、波長400nmの光透過率が80%以上である樹脂基板を形成する工程、及び前記樹脂基板を、0.25N/25mm以下の剥離力で剥離する工程を含む樹脂基板の製造方法
を提供する。
That is, the present invention
1. (A) (A1) a cellulose having a hydroxyalkyl group or a derivative thereof, (A2) a polyester having a hydroxy group, or (A3) an acrylic polymer having a primary or secondary hydroxy group and no fluorine atom ,
(B) an acid compound or a salt thereof;
(C) a cross-linking agent selected from compounds having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group;
(D) a polymer additive containing a repeating unit represented by the following formula (a1), a repeating unit represented by the following formula (b) and a repeating unit represented by the following formula (c), and (E) a solvent and the polymer additive (D) is contained in an amount of 5 to 100 parts by mass based on 100 parts by mass of the component (A),
Figure JPOXMLDOC01-appb-C000004
(Wherein, R A is each independently a hydrogen atom or a methyl group, R B1 is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom, R C is a hydroxyalkyl group having 1 to 10 carbon atoms, and R D is a polycyclic alkyl group having 6 to 20 carbon atoms or an aryl group having 6 to 12 carbon atoms.)
2. In the repeating unit represented by the formula (b), R C is a hydroxyalkyl group having 2 to 10 carbon atoms, and the carbon atom to which the hydroxy group is bonded is a secondary or tertiary carbon atom 1 A composition for forming a release layer of
3. In the repeating unit represented by the formula (b), R is a hydroxyalkyl group having 1 to 10 carbon atoms, the carbon atom to which the hydroxy group is bonded is a primary carbon atom, and the formula ( 1. The composition for forming a release layer of 1, wherein the content of the repeating unit represented by a1) is 25 mol% or more of the total repeating units of the polymer additive (D);
4. The (D) polymer additive comprises a repeating unit represented by the following formula (a2), a repeating unit represented by the following formula (b), a repeating unit represented by the following formula (c), and a repeating unit represented by the following formula (d). ) 1 composition for forming a release layer containing a repeating unit represented by
Figure JPOXMLDOC01-appb-C000005
(wherein R A , R C and R D have the same meanings as above, and R B2 is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom. However, 2-methyl-1,1,1,3,3,3-hexafluoroisopropyl group is not included, and R E is a single bond, a polycyclic alkylene group having 6 to 20 carbon atoms, or 6 to 12 carbon atoms. is an arylene group, R F is a single bond or an alkylene group having 1 to 10 carbon atoms, and R G is a methyl group, an ethyl group or a hydroxy group.)
5. 4. The composition for forming a release layer according to any one of 1 to 4, wherein the component (A1) is at least one selected from the group consisting of hydroxyethyl cellulose, hydroxypropyl cellulose, and derivatives thereof;
6. The composition for forming a release layer according to any one of claims 1 to 4, wherein the component (A2) is a polyester having an aromatic group or an alicyclic group in its main chain.
7. The composition for forming a release layer according to any one of 1 to 4 and 6, wherein the component (A2) is a polyester obtained by reacting a compound having two epoxy moieties and a compound having two carboxy groups;
8. 4. The composition for forming a release layer according to any one of 1 to 4, wherein the component (A3) is an acrylic polymer having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms;
9. The composition for forming a release layer according to any one of 1 to 4 and 8, wherein the component (A3) is an acrylic polymer having a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms in its side chain;
10. The composition for forming a release layer according to any one of 1 to 9, wherein the component (B) is a sulfonic acid compound or a salt thereof;
11. 10. The composition for forming a release layer according to any one of 1 to 10, wherein the cross-linking agent (C) is a compound represented by any one of the following formulas (C-1) to (C-5);
Figure JPOXMLDOC01-appb-C000006
(In the formula, R 11 to R 26 are each independently an alkyl group having 1 to 6 carbon atoms, and R 27 is a hydrogen atom or a methyl group.)
12. 11. The composition for forming a release layer according to any one of 1 to 11, wherein the content of the (C) crosslinking agent is 10 to 100 parts by mass with respect to 100 parts by mass of the component (A);
13. a release layer obtained from the release layer-forming composition according to any one of 1 to 12;
14. A laminate in which a resin layer having a light transmittance of 80% or more at a wavelength of 400 nm is laminated on the release layer of 13,
15. A step of applying the release layer-forming composition according to any one of 1 to 12 to a substrate to form a release layer, and a step of forming a resin substrate having a light transmittance of 80% or more at a wavelength of 400 nm on the release layer. and a step of peeling the resin substrate with a peeling force of 0.25 N/25 mm or less.
 本発明の剥離層形成用組成物を用いることで、高い耐熱性、基体との優れた密着性、樹脂基板との適度な密着性、及び適度な剥離性を有する剥離層を再現性よく得ることできる。また、フレキシブル電子デバイスの製造プロセスにおいて、基体上に形成された樹脂基板や、更にその上に設けられる回路等に損傷を与えることなく、当該回路等とともに当該樹脂基板を当該基体から分離することが可能となる。
 したがって、本発明の剥離層形成用組成物は、樹脂基板を備えるフレキシブル電子デバイスの製造プロセスの高速化やその歩留り向上等に寄与し得る。
By using the composition for forming a release layer of the present invention, a release layer having high heat resistance, excellent adhesion to a substrate, appropriate adhesion to a resin substrate, and appropriate release properties can be obtained with good reproducibility. can. Further, in the manufacturing process of the flexible electronic device, it is possible to separate the resin substrate from the base together with the circuit etc. without damaging the resin substrate formed on the base and the circuit etc. provided thereon. It becomes possible.
Therefore, the composition for forming a release layer of the present invention can contribute to speeding up the manufacturing process of flexible electronic devices having a resin substrate, improving the yield thereof, and the like.
[剥離層形成用組成物]
 本発明の剥離層形成用組成物は、(A)(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体、(A2)ヒドロキシ基を有するポリエステル、又は、(A3)1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマー、(B)酸化合物又はその塩、(C)ヒドロキシアルキル基及び/又はアルコキシメチル基で置換された窒素原子を有する化合物から選ばれる架橋剤、(D)所定の繰り返し単位を含む高分子添加剤、並びに(E)溶剤を含む。
[Composition for forming release layer]
The release layer-forming composition of the present invention includes (A) (A1) a cellulose or derivative thereof having a hydroxyalkyl group, (A2) a polyester having a hydroxy group, or (A3) a primary or secondary hydroxy group. and a cross-linking agent selected from acrylic polymers having no fluorine atoms, (B) an acid compound or a salt thereof, (C) a compound having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group, (D ) a polymeric additive containing a predetermined repeating unit; and (E) a solvent.
[(A)(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体、(A2)ヒドロキシ基を有するポリエステル、又は、(A3)1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマー]
[(A1)セルロース又はその誘導体]
 (A1)成分は、ヒドロキシアルキル基を有するセルロース又はその誘導体である。
[(A) (A1) a cellulose having a hydroxyalkyl group or a derivative thereof, (A2) a polyester having a hydroxy group, or (A3) an acrylic having a primary or secondary hydroxy group and having no fluorine atom polymer]
[(A1) Cellulose or its derivative]
The (A1) component is cellulose or its derivative having a hydroxyalkyl group.
 (A1)成分としては、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース等のヒドロキシアルキルセルロース類、ヒドロキシエチルメチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシエチルエチルセルロース等のヒドロキシアルキルアルキルセルロース類、及びこれらの誘導体等が挙げられる。本発明では、これらの中でも、ヒドロキシアルキルセルロース類及びこれらの誘導体が好ましく、ヒドロキシエチルセルロース及びヒドロキシプロピルセルロース、並びにこれらの誘導体がより好ましい。(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体は、1種単独で使用してもよく、2種以上を組み合わせて使用してもよい。 The (A1) component includes hydroxyalkylcelluloses such as hydroxyethylcellulose and hydroxypropylcellulose, hydroxyalkylalkylcelluloses such as hydroxyethylmethylcellulose, hydroxypropylmethylcellulose and hydroxyethylethylcellulose, and derivatives thereof. In the present invention, among these, hydroxyalkyl celluloses and derivatives thereof are preferred, and hydroxyethyl cellulose, hydroxypropyl cellulose, and derivatives thereof are more preferred. (A1) The cellulose or derivative thereof having a hydroxyalkyl group may be used alone or in combination of two or more.
 (A1)成分の重量平均分子量(Mw)は、特に限定されるものではないが、1,000~500,000が好ましく、3,000~400,000がより好ましく、5,000~300,000がより一層好ましい。なお、重量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)によるポリスチレン換算測定値である(以下、同様)。 The weight average molecular weight (Mw) of component (A1) is not particularly limited, but is preferably 1,000 to 500,000, more preferably 3,000 to 400,000, and 5,000 to 300,000. is even more preferred. In addition, a weight average molecular weight is a polystyrene conversion measured value by a gel permeation chromatography (GPC) (the same applies below).
[(A2)ヒドロキシ基を有するポリエステル]
 (A2)成分のヒドロキシ基を有するポリエステルは、特に限定されるものではないが、本発明では、芳香族基又は脂環族基を主鎖に有するものが好ましい。
[(A2) a polyester having a hydroxy group]
The (A2) polyester having a hydroxy group is not particularly limited, but in the present invention, those having an aromatic group or an alicyclic group in the main chain are preferred.
 そのような(A2)成分のポリエステルとしては、エポキシ部位を2個有する化合物とカルボキシ基を2個有する化合物とを反応させて得られるポリエステルが好ましい。 A polyester obtained by reacting a compound having two epoxy moieties and a compound having two carboxyl groups is preferable as such a polyester for component (A2).
 (A2)成分のポリエステルの重量平均分子量(Mw)は、特に限定されるものではないが、1,000~200,000が好ましく3,000~100,000がより好ましく、5,000~50,000がより一層好ましい。 The weight average molecular weight (Mw) of the (A2) component polyester is not particularly limited, but is preferably from 1,000 to 200,000, more preferably from 3,000 to 100,000, and more preferably from 5,000 to 50,000. 000 is even more preferred.
<エポキシ化合物>
 上述したエポキシ部位を2個有する化合物としては、例えば、
 ビスフェノールFジグリシジルエーテル、ビスフェノールAジグリシジルエーテル、ビスフェノールBジグリシジルエーテル、ビスフェノールADジグリシジルエーテル、ビスフェノールSジグリシジルエーテル、テトラクロロビスフェノールAジグリシジルエーテル、カテキンジグリシジルエーテル、レゾルシノールジグリシジルエーテル、ハイドロキノンジグリシジルエーテル、1,5-ジヒドロキシナフタレンジグリシジルエーテル、ジヒドロキシビフェニルジグリシジルエーテル、オクタクロロ-4,4’-ジヒドロキシビフェニルジグリシジルエーテル、テトラメチルビフェニルジグリシジルエーテル、9,9’-ビス(4-ヒドロキシフェニル)フロオレンジグリシジルエーテル、9,9’-ビス(4-ヒドロキシフェニル)フロオレンジグリシジルエーテル、9,9’-ビス(6-ヒドロキシ-2-ナフチル)フロオレンジグリシジルエーテル等のビスフェノールジグリシジルエーテル;
 エチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、テトラメチレングリコールジグリシジルエーテル、1,4-ブタンジオールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル等の脂肪族ジオールジグリシジルエーテル;
 シクロヘキサンジオールジグリシジルエーテル、シクロヘキサンジメタノールジグリシジルエーテル、ジシクロペンタジエンジオールジグリシジルエーテル、水添ビスフェノールFジグリシジルエーテル、水添ビスフェノールAジグリシジルエーテル、水添ビスフェノールBジグリシジルエーテル、水添ビスフェノールSジグリシジルエーテル等の脂環式ジオールジグリシジルエーテル;
 フタル酸ジグリシジルエステル、イソフタル酸ジグリシジルエステル、テレフタル酸ジグリシジルエステル等の芳香族ジカルボン酸ジグリシジルエステル;
 蓚酸ビスグリシジル、アジピン酸ビスグリシジル、ピメリン酸ビスグリシジル、2-エチル-3-プロピル-1,5-ペンタン二酸ビスグリシジル等の脂環式ジカルボン酸ジグリシジルエステル;
 ビスフェノールA型エポキシ樹脂jER828(三菱ケミカル(株)製、商品名)、テレフタレート型エポキシ樹脂デナコールEX711(ナガセケムテックス(株)製、商品名)、ビフェニル型エポキシ樹脂YX4000H(三菱ケミカル(株)製、商品名)、フルオレン型エポキシ樹脂オグソールPG-100(大阪ガスケミカル(株)製、商品名)、フルオレン型エポキシ樹脂オグソールCG-500(大阪ガスケミカル(株)製、商品名:)、シクロヘキシル型エポキシ樹脂CEL2021P((株)ダイセル製、商品名)等の両末端にエポキシ基を有する樹脂;
 ビニルシクロヘキセンジオキサイド、リモネンジオキサイド、ジシクロペンタジエンジオキサイド、テトラヒドロインデンジオキサイド、エポカリック(ENEOS(株)登録商標)THI-DE、エポカリック(ENEOS(株)登録商標)DE-102、エポカリック(ENEOS(株)登録商標)DE-103等の脂環式ジオキサイド;
 3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、2,2-ビス(3,4-エポキシシクロヘキシル)プロパン、蓚酸ビス(3,4-エポキシシクロヘキシルメチル)、アジピン酸ビス(3,4-エポキシシクロヘキシルメチル)、アジピン酸ビス(3,4-エポキシ-6-メチルシクロヘキシルメチル)、ピメリン酸ビス(3,4-エポキシシクロヘキシルメチル)、2-エチル-3-プロピル-1,5-ペンタン二酸ビス(3,4-エポキシシクロヘキシルメチル)等の3,4-エポキシシクロヘキシル基を2個有する化合物等が挙げられる。
 なお、これらの化合物は、1種を単独で使用しても、2種以上を組み合わせて使用してもよい。
<Epoxy compound>
Examples of compounds having two epoxy moieties described above include:
Bisphenol F diglycidyl ether, bisphenol A diglycidyl ether, bisphenol B diglycidyl ether, bisphenol AD diglycidyl ether, bisphenol S diglycidyl ether, tetrachlorobisphenol A diglycidyl ether, catechin diglycidyl ether, resorcinol diglycidyl ether, hydroquinone di glycidyl ether, 1,5-dihydroxynaphthalenediglycidyl ether, dihydroxybiphenyldiglycidyl ether, octachloro-4,4'-dihydroxybiphenyldiglycidyl ether, tetramethylbiphenyldiglycidyl ether, 9,9'-bis(4-hydroxyphenyl ) bisphenol diglycidyl ethers such as fluorenediglycidyl ether, 9,9'-bis(4-hydroxyphenyl)fluorenediglycidyl ether, 9,9'-bis(6-hydroxy-2-naphthyl)fluorenediglycidyl ether;
Aliphatic diols such as ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tetramethylene glycol diglycidyl ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, neopentyl glycol diglycidyl ether diglycidyl ether;
Cyclohexanediol diglycidyl ether, cyclohexanedimethanol diglycidyl ether, dicyclopentadienediol diglycidyl ether, hydrogenated bisphenol F diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol B diglycidyl ether, hydrogenated bisphenol S di Alicyclic diol diglycidyl ethers such as glycidyl ethers;
Aromatic dicarboxylic acid diglycidyl esters such as phthalic acid diglycidyl ester, isophthalic acid diglycidyl ester, and terephthalic acid diglycidyl ester;
Alicyclic dicarboxylic acid diglycidyl esters such as bisglycidyl oxalate, bisglycidyl adipate, bisglycidyl pimelate, and bisglycidyl 2-ethyl-3-propyl-1,5-pentanedioate;
Bisphenol A type epoxy resin jER828 (manufactured by Mitsubishi Chemical Corporation, trade name), terephthalate type epoxy resin Denacol EX711 (manufactured by Nagase ChemteX Corporation, trade name), biphenyl type epoxy resin YX4000H (manufactured by Mitsubishi Chemical Corporation, trade name), fluorene-type epoxy resin Ogusol PG-100 (manufactured by Osaka Gas Chemicals Co., Ltd., trade name), fluorene-type epoxy resin Ogsol CG-500 (manufactured by Osaka Gas Chemicals Co., Ltd., trade name:), cyclohexyl epoxy Resins having epoxy groups at both ends, such as resin CEL2021P (manufactured by Daicel Corporation, trade name);
Vinylcyclohexene dioxide, limonene dioxide, dicyclopentadiene dioxide, tetrahydroindene dioxide, Epocalyc (ENEOS Co., Ltd. registered trademark) THI-DE, Epocalyc (ENEOS Co., Ltd. registered trademark) DE-102, Epocalyc (ENEOS ( Alicyclic dioxide such as registered trademark) DE-103;
3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, 2,2-bis(3,4-epoxycyclohexyl)propane, bis(3,4-epoxycyclohexylmethyl) oxalate, bis(3,4-epoxycyclohexyl) adipate 4-epoxycyclohexylmethyl), bis(3,4-epoxy-6-methylcyclohexylmethyl) adipate, bis(3,4-epoxycyclohexylmethyl) pimelate, 2-ethyl-3-propyl-1,5-pentane Examples thereof include compounds having two 3,4-epoxycyclohexyl groups such as bis(3,4-epoxycyclohexylmethyl)dioate.
In addition, these compounds may be used individually by 1 type, or may be used in combination of 2 or more type.
<カルボキシ基含有化合物>
 カルボキシ基を2個有する化合物としては、テレフタル酸、イソフタル酸、ジフェン酸、2-メチルテレフタル酸、2-ヒドロキシテレフタル酸、2,5-ジメチルテレフタル酸、5-メチルイソフタル酸、5-ヒドロキシイソフタル酸、2,6-ナフタレンジカルボン酸、1,2-シクロヘキサンジカルボン酸、1,3-シクロヘキサンジカルボン酸、1,4-シクロヘキサンジカルボン酸等が挙げられる。なお、これらの化合物は、1種を単独で使用しても、2種以上を組み合わせて使用してもよい。
<Carboxy group-containing compound>
Compounds having two carboxy groups include terephthalic acid, isophthalic acid, diphenic acid, 2-methylterephthalic acid, 2-hydroxyterephthalic acid, 2,5-dimethylterephthalic acid, 5-methylisophthalic acid, and 5-hydroxyisophthalic acid. , 2,6-naphthalenedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid and the like. In addition, these compounds may be used individually by 1 type, or may be used in combination of 2 or more type.
 (A2)成分の例であるポリエステルを得る方法は特に限定されないが、例えば、上述したエステル化合物とカルボキシ基含有化合物と触媒を共存させた溶剤中において、50~150℃の温度下で重合反応により得られる。その際、用いられる溶剤は、各化合物及び重合開始剤等を溶解するものであれば特に限定されない。 The method for obtaining the polyester, which is an example of the component (A2), is not particularly limited. can get. At that time, the solvent to be used is not particularly limited as long as it dissolves each compound, the polymerization initiator, and the like.
 前記方法により得られる(A2)成分のポリエステルは、通常、溶剤に溶解した溶液の状態である。 The (A2) component polyester obtained by the above method is usually in the form of a solution dissolved in a solvent.
 (A2)成分であるポリエステルとしては、下記式[A2-1]で表される構造単位を有するものが好ましい。 The (A2) component polyester preferably has a structural unit represented by the following formula [A2-1].
Figure JPOXMLDOC01-appb-C000007
(式中、X及びYは、それぞれ独立に、芳香族基又は脂環族基を有する構造を表す。)
Figure JPOXMLDOC01-appb-C000007
(Wherein, X and Y each independently represent a structure having an aromatic group or an alicyclic group.)
 前記Xとしては、下記式(X-1)で表される基が好ましい。 The above X is preferably a group represented by the following formula (X-1).
Figure JPOXMLDOC01-appb-C000008
Figure JPOXMLDOC01-appb-C000008
 式中、L1は、エーテル結合又はエステル結合を表し、X1は、炭素数1~10のアルキレン基、環状不飽和炭化水素基又は環状飽和炭化水素基を表し、R1は単結合、エーテル結合、カルボニル、スルホニル、炭素数1~30の飽和炭化水素基、炭素数2~30の不飽和炭化水素基、又はフッ素原子で置換された炭素数1~30の飽和炭化水素基を表し、pは0、1又は2を表す。 In the formula, L 1 represents an ether bond or an ester bond, X 1 represents an alkylene group having 1 to 10 carbon atoms, a cyclic unsaturated hydrocarbon group or a cyclic saturated hydrocarbon group, R 1 is a single bond, ether represents a bond, carbonyl, sulfonyl, a saturated hydrocarbon group having 1 to 30 carbon atoms, an unsaturated hydrocarbon group having 2 to 30 carbon atoms, or a saturated hydrocarbon group having 1 to 30 carbon atoms substituted with a fluorine atom; represents 0, 1 or 2.
 前記X1としては、炭素数4~16の環状不飽和炭化水素基又は炭素数4~16の環状飽和炭化水素基が好ましく、炭素数4~8の環状不飽和炭化水素基又は炭素数4~8の環状飽和炭化水素基がより好ましい。また、X1に含まれる任意の水素原子はそれぞれ独立して脂肪族基で置換されていてもよく、またそれらの脂肪族基のうち複数の置換基が互いに結合して4~6員環を形成してもよい。 X 1 is preferably a cyclic unsaturated hydrocarbon group having 4 to 16 carbon atoms or a saturated cyclic hydrocarbon group having 4 to 16 carbon atoms, and a cyclic unsaturated hydrocarbon group having 4 to 8 carbon atoms or 4 to 4 carbon atoms. 8 cyclic saturated hydrocarbon groups are more preferred. Any hydrogen atoms contained in X 1 may be independently substituted with an aliphatic group, and a plurality of substituents among these aliphatic groups may be bonded together to form a 4- to 6-membered ring. may be formed.
 前記Xの具体例としては、下記式(X-2)~(X-13)で表される基が挙げられるが、これらに限定されるものではない。 Specific examples of X include, but are not limited to, groups represented by the following formulas (X-2) to (X-13).
Figure JPOXMLDOC01-appb-C000009
(式中、*は結合手を表す。)
Figure JPOXMLDOC01-appb-C000009
(In the formula, * represents a bond.)
 前記Xとしてはまた、前記の両末端にエポキシ基を有する樹脂に由来する構造も好ましい。 As the X, a structure derived from a resin having epoxy groups at both ends is also preferable.
 前記Yとしては、下記式(Y-1)~(Y-4)で表される基が挙げられるが、これらに限定されるものではない。 Examples of Y include, but are not limited to, groups represented by the following formulas (Y-1) to (Y-4).
Figure JPOXMLDOC01-appb-C000010
 (式中、*は結合手を表す。)
Figure JPOXMLDOC01-appb-C000010
(In the formula, * represents a bond.)
 (A2)成分であるポリエステルとしては、下記式[A2-2]で表される構造単位を有するものも好ましい。 As the (A2) component polyester, those having a structural unit represented by the following formula [A2-2] are also preferable.
Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000011
 式中、Cyは、前記脂環式ジオキサイドに由来する基、すなわち、脂肪族環を含む4価の有機基であって、OH及びOへの4つの結合基がいずれも脂肪族環から出ている基を表し、Yは、式[A2-1]におけるYと同じ定義を表す。 In the formula, Cy is a group derived from the alicyclic dioxide, i.e., a tetravalent organic group containing an aliphatic ring, wherein all four bonding groups to OH and O are derived from the aliphatic ring. and Y has the same definition as Y in formula [A2-1].
 式[A2-2]におけるCyの具体例としては、下記式(Cy-1)~(Cy-4)で表される基が挙げられる。 Specific examples of Cy in formula [A2-2] include groups represented by the following formulas (Cy-1) to (Cy-4).
Figure JPOXMLDOC01-appb-C000012
(式中、*1及び*2は、それぞれ結合手を表し、各構造式に2つある*1及び*2の一方がそれぞれ水酸基と結合する。)
Figure JPOXMLDOC01-appb-C000012
(In the formula, *1 and *2 each represent a bond, and one of the two *1 and *2 in each structural formula respectively bonds to a hydroxyl group.)
 (A2)成分であるポリエステルとしては、下記式[A2-3]で表される構造単位を有するものも好ましい。 As the (A2) component polyester, those having a structural unit represented by the following formula [A2-3] are also preferable.
Figure JPOXMLDOC01-appb-C000013
Figure JPOXMLDOC01-appb-C000013
 式中、X及びYは、式[A2-1]におけるX及びYと同じ定義を表す。 In the formula, X and Y have the same definition as X and Y in formula [A2-1].
 式[A2-3]におけるXの具体例としては、下記式(X-Ch-1)~(X-Ch-3)で表される基が挙げられる。 Specific examples of X in formula [A2-3] include groups represented by the following formulas (X-Ch-1) to (X-Ch-3).
Figure JPOXMLDOC01-appb-C000014
(式中、*は結合手を表す。)
Figure JPOXMLDOC01-appb-C000014
(In the formula, * represents a bond.)
[(A3)アクリルポリマー]
 (A3)成分の1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマーは、特に限定されるものではないが、本発明では、ポリエチレングリコールエステル基又は炭素数2~6の1もしくは2級ヒドロキシアルキルエステル基を有するものが好ましく、これらの基を側鎖に有するものがより好ましい。
 アクリルポリマーとしては、アクリル酸エステルの単独重合体、メタクリル酸エステルの単独重合体、これらの共重合体、及びこれらとスチレン等の不飽和二重結合を有するモノマーの共重合体を用いることができる。
 (A3)成分のアクリルポリマーの好ましい一例である、ポリエチレングリコールエステル基又は炭素数2~6の1級もしくは2級ヒドロキシアルキルエステル基を有するアクリルポリマーは、これらいずれかの基を有するアクリルポリマーであればよく、アクリルポリマーを構成する高分子の主鎖の骨格(その他の構造単位)及び側鎖の種類などについて特に限定されない。
[(A3) acrylic polymer]
The (A3) component acrylic polymer having a primary or secondary hydroxy group and not having a fluorine atom is not particularly limited, but in the present invention, a polyethylene glycol ester group or a Those having a primary or secondary hydroxyalkyl ester group of are preferred, and those having these groups in their side chains are more preferred.
As the acrylic polymer, an acrylic ester homopolymer, a methacrylic ester homopolymer, a copolymer thereof, and a copolymer of these with a monomer having an unsaturated double bond such as styrene can be used. .
The acrylic polymer having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms, which is a preferred example of the acrylic polymer of component (A3), may be an acrylic polymer having any of these groups. There are no particular restrictions on the skeleton (other structural units) of the main chain of the polymer that constitutes the acrylic polymer, the types of side chains, and the like.
 ポリエチレングリコールエステル基又は炭素数2~6の1級もしくは2級ヒドロキシアルキルエステル基を有する構造単位としては、下記式[A3-1]で表されるものが好ましい。 The structural unit having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms is preferably represented by the following formula [A3-1].
Figure JPOXMLDOC01-appb-C000015
Figure JPOXMLDOC01-appb-C000015
 前記式[A3-1]中、RAは、それぞれ独立に、水素原子又はメチル基であり、Y1は、H-(OCH2CH2n-基(ここで、nは、2~30の整数であり、好ましくは2~10整数である。)、又は炭素数2~6の1級もしくは2級ヒドロキシアルキル基を表す。 In the above formula [A3-1], R A is each independently a hydrogen atom or a methyl group, Y 1 is an H—(OCH 2 CH 2 ) n — group (where n is 2 to 30 is an integer, preferably an integer of 2 to 10.), or a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms.
 (A3)成分のアクリルポリマーの重量平均分子量(Mw)は、特に限定されるものではないが、1,000~200,000が好ましく、3,000~100,000がより好ましく、5,000~50,000がより一層好ましい。 The weight average molecular weight (Mw) of the (A3) component acrylic polymer is not particularly limited, but is preferably from 1,000 to 200,000, more preferably from 3,000 to 100,000, and from 5,000 to 50,000 is even more preferred.
 (A3)成分のアクリルポリマーは、例えば、ポリエチレングリコール基及び炭素数2~6の1級又は2級ヒドロキシアルキル基のうち少なくとも一方を有するモノマーを重合して得ることができる。
 ポリエチレングリコールエステル基を有するモノマーとしては、H-(OCH2CH2n-OH(nは、前記と同じ意味を表す。)のモノアクリレート又はモノメタクリレートが挙げられる。
 一方、炭素数2~6の1級又は2級ヒドロキシアルキル基を有するモノマーとしては、例えば、2-ヒドロキシエチルメタクリレート、2-ヒドロキシエチルアクリレート、2-ヒドロキシプロピルメタクリレート、2-ヒドロキシプロピルアクリレート、4-ヒドロキシブチルアクリレート、4-ヒドロキシブチルメタクリレート、グリセリンモノアクリレート、グリセリンモノメタクリレート等が挙げられる。
The (A3) component acrylic polymer can be obtained, for example, by polymerizing a monomer having at least one of a polyethylene glycol group and a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms.
Monomers having a polyethylene glycol ester group include monoacrylates and monomethacrylates of H--(OCH 2 CH 2 ) n --OH (where n has the same meaning as above).
On the other hand, examples of monomers having a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms include 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl methacrylate, 2-hydroxypropyl acrylate, 4- Hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, glycerin monoacrylate, glycerin monomethacrylate and the like.
 また、本実施の形態においては、(A3)成分のアクリルポリマーを合成するに際し、本発明の効果を損なわない限り、上述したモノマー以外のモノマー、具体的には、ポリエチレングリコールエステル基や1級又は2級ヒドロキシ基を有しないとともに、フッ素原子を有しないモノマーを併用することができる。
 そのようなモノマーとしては、例えば、メチルアクリレート、エチルアクリレート、プロピルアクリレート、イソプロピルアクリレート、ブチルアクリレート、イソブチルアクリレート、t-ブチルアクリレート等のアクリル酸エステル化合物;メチルメタクリレート、エチルメタクリレート、プロピルメタクリレート、イソプロピルメタクリレート、ブチルメタクリレート、イソブチルメタクリレート、t-ブチルメタクリレート等のメタクリル酸エステル化合物;マレイミド、N-メチルマレイミド、N-フェニルマレイミド、N-シクロヘキシルマレイミド等のマレイミド化合物;アクリルアミド化合物;アクリロニトリル;マレイン酸無水物;スチレン化合物及びビニル化合物等が挙げられる。
Further, in the present embodiment, when synthesizing the acrylic polymer of the component (A3), as long as the effects of the present invention are not impaired, monomers other than the above-described monomers, specifically, polyethylene glycol ester groups, primary or A monomer having no secondary hydroxy group and no fluorine atom can be used in combination.
Examples of such monomers include acrylic ester compounds such as methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, t-butyl acrylate; methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, Methacrylic acid ester compounds such as butyl methacrylate, isobutyl methacrylate and t-butyl methacrylate; maleimide compounds such as maleimide, N-methylmaleimide, N-phenylmaleimide and N-cyclohexylmaleimide; acrylamide compounds; acrylonitrile; maleic anhydride; and vinyl compounds.
 (A3)成分のアクリルポリマーの製造方法(重合方法)は特に限定されないが、例えば上述したモノマーとそれ以外のモノマーと重合開始剤を溶媒に溶かした溶液中で、50~110℃の温度下で重合反応させる方法が挙げられる。用いられる溶媒としては、モノマー及び重合開始剤等を溶解するものであれば特に限定されない。 The production method (polymerization method) of the (A3) component acrylic polymer is not particularly limited. A method of polymerization reaction is mentioned. The solvent to be used is not particularly limited as long as it dissolves the monomer, the polymerization initiator, and the like.
 (A3)成分のアクリルポリマーの好適例としては、2-ヒドロキシエチルアクリレート、2-ヒドロキシエチルメタクリレート、2-ヒドロキシプロピルアクリレート、2-ヒドロキシプロピルメタクリレート、4-ヒドロキシブチルアクリレート、4-ヒドロキシブチルメタクリレート、グリセリンモノアクリレート、グリセリンモノメタクリレート等の1級又は2級ヒドロキシアルキルエステルモノマーを重合したポリマー、又は、当該1級又は2級ヒドロキシアルキルエステルモノマーと、これらのモノマー以外のモノマー、例えば1級又は2級ヒドロキシ基を有しないモノマーからなる群から選ばれる1種類又は2種類以上のモノマーとを共重合して得られるポリマー等の1級又は2級ヒドロキシアルキル基を側鎖に有するアクリルポリマーが挙げられる。 Preferable examples of the (A3) component acrylic polymer include 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 4-hydroxybutyl acrylate, 4-hydroxybutyl methacrylate, and glycerin. Monoacrylate, a polymer obtained by polymerizing a primary or secondary hydroxyalkyl ester monomer such as glycerin monomethacrylate, or the primary or secondary hydroxyalkyl ester monomer and a monomer other than these monomers, such as a primary or secondary hydroxy Examples include acrylic polymers having primary or secondary hydroxyalkyl groups in side chains, such as polymers obtained by copolymerizing one or more monomers selected from the group consisting of monomers having no groups.
 なお、前記方法で得られる(A3)成分のアクリルポリマーは、通常、溶媒に溶解した溶液の状態である。 The (A3) component acrylic polymer obtained by the above method is usually in the form of a solution dissolved in a solvent.
[(B)酸化合物又はその塩]
 本発明の剥離層形成用組成物は、(B)成分として酸化合物又はその塩を含む。
 酸化合物の具体例としては、p-トルエンスルホン酸、トリフルオロメタンスルホン酸、ピリジニウム-p-トルエンスルホネート、サリチル酸、カンファースルホン酸、スルホサリチル酸、4-クロロベンゼンスルホン酸、4-ヒドロキシベンゼンスルホン酸、ベンゼンジスルホン酸、1-ナフタレンスルホン酸、ピリジニウム-1-ナフタレンスルホン酸等のスルホン酸化合物;サリチル酸、スルホサリチル酸、クエン酸、安息香酸、ヒドロキシ安息香酸等のカルボン酸化合物等が挙げられる。
 また、酸化合物の塩としては、前記各酸のピリジニウム塩、イソプロパノールアミン塩、N-メチルモルホリン塩等が挙げられ、具体的には、p-トルエンスルホン酸ピリジニウム、1-ナフタレンスルホン酸ピリジニウム、イソプロパノールアミンp-トルエンスルホン酸塩、N-メチルモルホリンp-トルエンスルホン酸塩等が挙げられる。
[(B) acid compound or salt thereof]
The release layer-forming composition of the present invention contains an acid compound or a salt thereof as the component (B).
Specific examples of acid compounds include p-toluenesulfonic acid, trifluoromethanesulfonic acid, pyridinium-p-toluenesulfonate, salicylic acid, camphorsulfonic acid, sulfosalicylic acid, 4-chlorobenzenesulfonic acid, 4-hydroxybenzenesulfonic acid, and benzenedisulfone. acid, sulfonic acid compounds such as 1-naphthalenesulfonic acid and pyridinium-1-naphthalenesulfonic acid; carboxylic acid compounds such as salicylic acid, sulfosalicylic acid, citric acid, benzoic acid and hydroxybenzoic acid;
Examples of the salt of the acid compound include pyridinium salts, isopropanolamine salts, N-methylmorpholine salts, etc. of each of the acids mentioned above. Specifically, pyridinium p-toluenesulfonate, pyridinium 1-naphthalenesulfonate, isopropanol amine p-toluenesulfonate, N-methylmorpholine p-toluenesulfonate and the like.
 (B)成分の含有量は、(A)成分100質量部に対し、0.01~15質量部が好ましく、0.1~10質量部がより好ましい。(B)成分の含有量がこの範囲であれば、高い耐熱性と適度な剥離性とを有し、成膜後の安定性に優れる剥離層を与え得る組成物が得られる。
 なお、(B)酸化合物又はその塩は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。
The content of component (B) is preferably 0.01 to 15 parts by mass, more preferably 0.1 to 10 parts by mass, per 100 parts by mass of component (A). If the content of the component (B) is within this range, a composition having high heat resistance and suitable peelability and capable of providing a peeling layer with excellent stability after film formation can be obtained.
In addition, (B) an acid compound or its salt may be used individually by 1 type, or may be used in combination of 2 or more type.
[(C)架橋剤]
 本発明の剥離層形成用組成物は、(C)成分としてヒドロキシアルキル基及び/又はアルコキシメチル基で置換された窒素原子を有する化合物から選ばれる架橋剤を含む。
 この架橋剤としては、下記式(C-1)~(C-5)のいずれかで表される化合物が好ましい。
[(C) Crosslinking agent]
The release layer-forming composition of the present invention contains, as component (C), a crosslinking agent selected from compounds having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group.
As the cross-linking agent, a compound represented by any one of the following formulas (C-1) to (C-5) is preferable.
Figure JPOXMLDOC01-appb-C000016
Figure JPOXMLDOC01-appb-C000016
 前記各式中、R11~R26は、それぞれ独立に、水素原子又は炭素数1~6のアルキル基であるが、炭素数1~6のアルキル基が好ましい。R27は、水素原子又はメチル基である。 In the above formulas, R 11 to R 26 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, preferably an alkyl group having 1 to 6 carbon atoms. R27 is a hydrogen atom or a methyl group.
 架橋剤の具体例としては、ヘキサメチロールメラミン、テトラメチロールベンゾグアナミン、1,3,4,6-テトラメチロールグリコールウリル、ヘキサメトキシメチルメラミン、テトラメトキシメチルベンゾグアナミン、1,3,4,6-テトラキス(メトキシメチル)グリコールウリル、1,3,4,6-テトラキス(ブトキシメチル)グリコールウリル、1,3,4,6-テトラキス(ヒドロキシメチル)グリコールウリル等の含窒素化合物が挙げられる。 Specific examples of cross-linking agents include hexamethylolmelamine, tetramethylolbenzoguanamine, 1,3,4,6-tetramethylolglycoluril, hexamethoxymethylmelamine, tetramethoxymethylbenzoguanamine, 1,3,4,6-tetrakis(methoxy nitrogen-containing compounds such as methyl)glycoluril, 1,3,4,6-tetrakis(butoxymethyl)glycoluril, and 1,3,4,6-tetrakis(hydroxymethyl)glycoluril;
 また、本発明では市販の架橋剤を用いることもでき、その具体例としては、オルネクス社製メトキシメチルタイプメラミン化合物(商品名サイメル(登録商標)300、サイメル301、サイメル303、サイメル350)、ブトキシメチルタイプメラミン化合物(商品名マイコート(登録商標)506、マイコート508)、グリコールウリル化合物(商品名サイメル1170、POWDERLINK 1174)、メチル化尿素樹脂(商品名UFR65)、ブチル化尿素樹脂(商品名UFR300、U―VAN10S60、U-VAN10R、U-VAN11HV)、DIC(株)製尿素/ホルムアルデヒド系樹脂(商品名ベッカミン(登録商標)J-300S、ベッカミンP-955、ベッカミンN)等の含窒素化合物が挙げられる。 In addition, a commercially available cross-linking agent can also be used in the present invention. Methyl-type melamine compound (trade name Mycoat (registered trademark) 506, Mycoat 508), glycoluril compound (trade name Cymel 1170, POWDERLINK 1174), methylated urea resin (trade name UFR65), butylated urea resin (trade name Nitrogen-containing compounds such as UFR300, U-VAN10S60, U-VAN10R, U-VAN11HV), urea/formaldehyde-based resins manufactured by DIC Corporation (trade names: Beccamin (registered trademark) J-300S, Beccamin P-955, Beccamin N) is mentioned.
 さらに、架橋剤として、N-ヒドロキシメチル(メタ)アクリルアミド、N-メトキシメチル(メタ)アクリルアミド、N-エトキシメチル(メタ)アクリルアミド、N-ブトキシメチル(メタ)アクリルアミド等のヒドロキシメチル基又はアルコキシメチル基で置換された(メタ)アクリルアミド化合物を使用して製造されるポリマーを用いることもできる。
 そのようなポリマーの具体例としては、ポリ(N-ブトキシメチル(メタ)アクリルアミド)、N-ブトキシメチル(メタ)アクリルアミドとスチレンとの共重合体、N-ヒドロキシメチル(メタ)アクリルアミドとメチル(メタ)アクリレートとの共重合体、N-エトキシメチルメタクリルアミドとベンジルメタクリレートの共重合体、N-ブトキシメチル(メタ)アクリルアミドとベンジル(メタ)アクリレートと2-ヒドロキシプロピル(メタ)アクリレートとの共重合体等が挙げられる。
Furthermore, as a cross-linking agent, a hydroxymethyl group or an alkoxymethyl group such as N-hydroxymethyl (meth)acrylamide, N-methoxymethyl (meth)acrylamide, N-ethoxymethyl (meth)acrylamide, N-butoxymethyl (meth)acrylamide Polymers made using (meth)acrylamide compounds substituted with can also be used.
Specific examples of such polymers include poly(N-butoxymethyl(meth)acrylamide), copolymers of N-butoxymethyl(meth)acrylamide and styrene, N-hydroxymethyl(meth)acrylamide and methyl (meth)acrylamide). ) copolymer with acrylate, copolymer of N-ethoxymethyl methacrylamide and benzyl methacrylate, copolymer of N-butoxymethyl (meth)acrylamide, benzyl (meth)acrylate and 2-hydroxypropyl (meth)acrylate etc.
 これらの架橋剤の中でも、ヘキサメトキシメチルメラミン、テトラメトキシメチルベンゾグアナミン、1,3,4,6-テトラキス(メトキシメチル)グリコールウリル(POWDERLINK 1174)、1,3,4,6-テトラキス(ブトキシメチル)グリコールウリル、1,3,4,6-テトラキス(ヒドロキシメチル)グリコールウリルを用いることが好ましい。 Among these crosslinkers, hexamethoxymethylmelamine, tetramethoxymethylbenzoguanamine, 1,3,4,6-tetrakis(methoxymethyl)glycoluril (POWDERLINK 1174), 1,3,4,6-tetrakis(butoxymethyl) It is preferred to use glycoluril, 1,3,4,6-tetrakis(hydroxymethyl)glycoluril.
 なお、上述した架橋剤は、自己縮合による架橋反応を起こすことができ、また、(A)成分のアクリル重合体中のヒドロキシ基と架橋反応を起こすこともできる。これらの架橋反応によって、形成される剥離層は強固になるとともに、有機溶剤に対する溶解性が低くなる。 The above-mentioned cross-linking agent can cause a cross-linking reaction by self-condensation, and can also cause a cross-linking reaction with the hydroxy groups in the acrylic polymer of component (A). Due to these cross-linking reactions, the formed peeling layer becomes stronger and less soluble in organic solvents.
 (C)成分の含有量は、(A)成分100質量部に対し、10~100質量部が好ましく、20~50質量部がより好ましい。(C)成分の含有量がこの範囲であれば、高耐熱性と適度な剥離性とを有し、成膜後の安定性に優れる剥離層を与え得る組成物が得られる。
 なお、(C)架橋剤は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。
The content of component (C) is preferably 10 to 100 parts by mass, more preferably 20 to 50 parts by mass, per 100 parts by mass of component (A). If the content of the component (C) is within this range, a composition having high heat resistance and appropriate peelability and capable of providing a peeling layer with excellent stability after film formation can be obtained.
In addition, (C) crosslinking agent may be used individually by 1 type, or may be used in combination of 2 or more type.
[(D)高分子添加剤]
 本発明の剥離層形成用組成物は、(D)成分として、下記式(a1)で表される繰り返し単位、下記式(b)で表される繰り返し単位及び下記式(c)で表される繰り返し単位を含む高分子添加剤を含む。
[(D) polymer additive]
In the release layer-forming composition of the present invention, the component (D) is a repeating unit represented by the following formula (a1), a repeating unit represented by the following formula (b), and a repeating unit represented by the following formula (c). Contains polymeric additives containing repeating units.
Figure JPOXMLDOC01-appb-C000017
Figure JPOXMLDOC01-appb-C000017
 前記各式中、RAは、それぞれ独立に、水素原子又はメチル基であり、RB1は、少なくとも1つの水素原子がフッ素原子で置換された炭素数3又は4の分岐状のアルキル基であり、RCは、炭素数1~10のヒドロキシアルキル基であり、RDは、炭素数6~20の多環式アルキル基又は炭素数6~12のアリール基である。 In each of the above formulas, RA is each independently a hydrogen atom or a methyl group, and RB1 is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom. , R C is a hydroxyalkyl group having 1 to 10 carbon atoms, and R D is a polycyclic alkyl group having 6 to 20 carbon atoms or an aryl group having 6 to 12 carbon atoms.
 RB1の炭素数3又は4の分岐状アルキル基の具体例としては、イソプロピル、イソブチル、sec-ブチル、tert-ブチル基が挙げられる。
 RB1は、これらの分岐状アルキル基の少なくとも1つの水素原子がフッ素原子で置換された基であり、その具体例としては、1,1,1-トリフルオロイソプロピル、1,1,1,3,3,3-ヘキサフルオロイソプロピル、ノナフルオロtert-ブチル基等が挙げられる。
Specific examples of branched alkyl groups having 3 or 4 carbon atoms for R B1 include isopropyl, isobutyl, sec-butyl and tert-butyl groups.
R B1 is a group in which at least one hydrogen atom of these branched alkyl groups is substituted with a fluorine atom, and specific examples thereof include 1,1,1-trifluoroisopropyl, 1,1,1,3 , 3,3-hexafluoroisopropyl and nonafluorotert-butyl groups.
 RCの炭素数1~10のヒドロキシアルキル基の具体例としては、ヒドロキシメチル、2-ヒドロキシエチル、3-ヒドロキシプロピル、4-ヒドロキシブチル、5-ヒドロキシペンチル、6-ヒドロキシヘキシル、7-ヒドロキシヘプチル、8-ヒドロキシオクチル、9-ヒドロキシノニル、10-ヒドロキシデシル、2-ヒドロキシ-1-メチルエチル、2-ヒドロキシ-1,1-ジメチルエチル、3-ヒドロキシ-1-メチルプロピル、3-ヒドロキシ-2-メチルプロピル、3-ヒドロキシ-1,1-ジメチルプロピル、3-ヒドロキシ-1,2-ジメチルプロピル、3-ヒドロキシ-2,2-ジメチルプロピル、4-ヒドロキシ-1-メチルブチル、4-ヒドロキシ-2-メチルブチル、4-ヒドロキシ-3-メチルブチル基等の炭素数1~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第1級炭素原子であるもの;1-ヒドロキシエチル、1-ヒドロキシプロピル、2-ヒドロキシプロピル、1-ヒドロキシブチル、2-ヒドロキシブチル、1-ヒドロキシヘキシル、2-ヒドロキシヘキシル、1-ヒドロキシオクチル、2-ヒドロキシオクチル、1-ヒドロキシデシル、2-ヒドロキシデシル、1-ヒドロキシ-1-メチルエチル、2-ヒドロキシ-2-メチルプロピル基等の炭素数2~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第2級又は第3級炭素原子であるものが挙げられる。 Specific examples of hydroxyalkyl groups having 1 to 10 carbon atoms for R C include hydroxymethyl, 2-hydroxyethyl, 3-hydroxypropyl, 4-hydroxybutyl, 5-hydroxypentyl, 6-hydroxyhexyl and 7-hydroxyheptyl. , 8-hydroxyoctyl, 9-hydroxynonyl, 10-hydroxydecyl, 2-hydroxy-1-methylethyl, 2-hydroxy-1,1-dimethylethyl, 3-hydroxy-1-methylpropyl, 3-hydroxy-2 -methylpropyl, 3-hydroxy-1,1-dimethylpropyl, 3-hydroxy-1,2-dimethylpropyl, 3-hydroxy-2,2-dimethylpropyl, 4-hydroxy-1-methylbutyl, 4-hydroxy-2 - hydroxyalkyl groups having 1 to 10 carbon atoms such as methylbutyl and 4-hydroxy-3-methylbutyl groups, wherein the carbon atom to which the hydroxy group is bonded is a primary carbon atom; 1-hydroxyethyl, 1- hydroxypropyl, 2-hydroxypropyl, 1-hydroxybutyl, 2-hydroxybutyl, 1-hydroxyhexyl, 2-hydroxyhexyl, 1-hydroxyoctyl, 2-hydroxyoctyl, 1-hydroxydecyl, 2-hydroxydecyl, 1- hydroxyalkyl groups having 2 to 10 carbon atoms such as hydroxy-1-methylethyl and 2-hydroxy-2-methylpropyl groups, wherein the carbon atom to which the hydroxy group is bonded is a secondary or tertiary carbon atom; things are mentioned.
 RDの炭素数6~20の多環式アルキル基の具体例としては、1-アダマンチル、2-アダマンチル、イソボルニル、ノルボルニル基等が挙げられ、炭素数6~12のアリール基の具体例としては、フェニル、1-ナフチル、2-ナフチル、1-ビフェニリル、2-ビフェニリル基等が挙げられる。 Specific examples of polycyclic alkyl groups having 6 to 20 carbon atoms for R D include 1-adamantyl, 2-adamantyl, isobornyl and norbornyl groups, and specific examples of aryl groups having 6 to 12 carbon atoms are , phenyl, 1-naphthyl, 2-naphthyl, 1-biphenylyl, 2-biphenylyl groups and the like.
 また、(D)高分子添加剤は、下記式(a2)で表される繰り返し単位、下記式(b)で表される繰り返し単位、下記式(c)で表される繰り返し単位及び下記式(d)で表される繰り返し単位を含むものであってもよい。 Further, (D) the polymer additive includes a repeating unit represented by the following formula (a2), a repeating unit represented by the following formula (b), a repeating unit represented by the following formula (c), and the following formula ( It may contain a repeating unit represented by d).
Figure JPOXMLDOC01-appb-C000018
(式中、RA、RC及びRDは、前記と同じ意味を表す。)
Figure JPOXMLDOC01-appb-C000018
(In the formula, R A , R C and R D have the same meanings as above.)
 RB2は、少なくとも1つの水素原子がフッ素原子で置換された炭素数3又は4の分岐状のアルキル基であり(ただし、2-メチル-1,1,1,3,3,3-ヘキサフルオロイソプロピル基を除く。)、この含フッ素アルキル基としては、前記で例示した基と同様のものが挙げられる。
 REは、単結合、炭素数6~20の多環式アルキレン基又は炭素数6~12のアリーレン基であり、RFは、単結合又は炭素数1~10のアルキレン基であり、RGは、メチル基、エチル基又はヒドロキシ基である。
R B2 is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom (with the proviso that 2-methyl-1,1,1,3,3,3-hexafluoro isopropyl group), and examples of the fluorine-containing alkyl group include the same groups as those exemplified above.
R E is a single bond, a polycyclic alkylene group having 6 to 20 carbon atoms or an arylene group having 6 to 12 carbon atoms; R F is a single bond or an alkylene group having 1 to 10 carbon atoms ; is a methyl group, an ethyl group or a hydroxy group.
 REの炭素数6~20の多環式アルキレン基としては、前述した炭素数6~20の多環式アルキル基の具体例から水素原子を1つ除いた基が挙げられ、例えば、アダマンチレン、イソボルニレン、ノルボルニレン基等が挙げられる。
 REの炭素数6~12のアリーレン基としては、前述した炭素数6~12のアリール基の具体例から水素原子を1つ除いた基が挙げられ、例えば、フェニレン、ナフチレン、ビフェニリレン基等が挙げられる。
Examples of the polycyclic alkylene group having 6 to 20 carbon atoms of R E include groups obtained by removing one hydrogen atom from the above-mentioned polycyclic alkyl groups having 6 to 20 carbon atoms, such as adamantylene. , isobornylene, and norbornylene groups.
Examples of the arylene group having 6 to 12 carbon atoms of R E include groups obtained by removing one hydrogen atom from the specific examples of the aryl group having 6 to 12 carbon atoms described above, and examples thereof include phenylene, naphthylene, biphenylylene groups, and the like. mentioned.
 RFの炭素数1~10のアルキレン基の具体例としては、メチレン、エチレン、トリメチレン、プロピレン、テトラメチレン、ペンタメチレン、ヘキサメチレン、ヘプタメチレン、オクタメチレン、ノナメチレン、デカメチレン基等が挙げられる。これらの中でも、炭素数1~5のアルキレン基が好ましく、メチレン基、エチレン基がより好ましく、メチレン基がより一層好ましい。 Specific examples of the C 1-10 alkylene group for R F include methylene, ethylene, trimethylene, propylene, tetramethylene, pentamethylene, hexamethylene, heptamethylene, octamethylene, nonamethylene and decamethylene groups. Among these, an alkylene group having 1 to 5 carbon atoms is preferred, a methylene group and an ethylene group are more preferred, and a methylene group is even more preferred.
 式(a1)又は(a2)で表される繰り返し単位としては、下記式(a-1)~(a-3)で表されるものが挙げられるが、これらに限定されない。なお、下記式中、RAは、前記と同じ意味を表す(以下同様)。 Examples of repeating units represented by formula (a1) or (a2) include, but are not limited to, those represented by formulas (a-1) to (a-3) below. In the formula below, RA has the same meaning as above (the same applies hereinafter).
Figure JPOXMLDOC01-appb-C000019
Figure JPOXMLDOC01-appb-C000019
 式(b)で表される繰り返し単位としては、下記式(b-1)~(b-16)で表されるものが挙げられるが、これらに限定されない。 The repeating unit represented by formula (b) includes, but is not limited to, those represented by formulas (b-1) to (b-16) below.
Figure JPOXMLDOC01-appb-C000020
Figure JPOXMLDOC01-appb-C000020
 式(c)で表される繰り返し単位としては、下記式(c-1)~(c-13)で表されるものが挙げられるが、これらに限定されない。 The repeating unit represented by formula (c) includes, but is not limited to, those represented by formulas (c-1) to (c-13) below.
Figure JPOXMLDOC01-appb-C000021
Figure JPOXMLDOC01-appb-C000021
 式(d)で表される繰り返し単位としては、下記式(d-1)~(d-8)で表されるものが挙げられるが、これらに限定されない。 The repeating unit represented by formula (d) includes, but is not limited to, those represented by formulas (d-1) to (d-8) below.
Figure JPOXMLDOC01-appb-C000022
Figure JPOXMLDOC01-appb-C000022
 本発明において、(D)高分子添加剤が、式(a1)で表される繰り返し単位、式(b)で表される繰り返し単位及び式(c)で表される繰り返し単位を含むものであって、式(b)で表される繰り返し単位中のヒドロキシアルキル基においてヒドロキシ基が結合する炭素原子が第2級又は第3級炭素原子である場合(以下、このような高分子添加剤を高分子添加剤D1という。)、式(a1)で表される繰り返し単位の含有率は、全繰り返し単位中、30~60モル%が好ましく、35~50モル%がより好ましく、式(b)で表される繰り返し単位の含有率は、全繰り返し単位中、10~35モル%が好ましく、15~30モル%がより好ましく、式(c)で表される繰り返し単位の含有率は、全繰り返し単位中、5~60モル%が好ましく、20~50モル%がより好ましい。 In the present invention, the polymer additive (D) comprises a repeating unit represented by formula (a1), a repeating unit represented by formula (b), and a repeating unit represented by formula (c). In the case where the carbon atom to which the hydroxy group is bonded in the hydroxyalkyl group in the repeating unit represented by formula (b) is a secondary or tertiary carbon atom (hereinafter, such a polymer additive is referred to as a high The content of the repeating unit represented by the formula (a1) is preferably 30 to 60 mol%, more preferably 35 to 50 mol%, of the total repeating units. The content of the repeating unit represented by the total repeating units is preferably 10 to 35 mol%, more preferably 15 to 30 mol%, and the content of the repeating unit represented by formula (c) is the total repeating units. Among them, 5 to 60 mol % is preferable, and 20 to 50 mol % is more preferable.
 一方、(D)高分子添加剤が、式(a1)で表される繰り返し単位、式(b)で表される繰り返し単位及び式(c)で表される繰り返し単位を含むものであって、式(b)で表される繰り返し単位中のヒドロキシアルキル基においてヒドロキシ基が結合する炭素原子が第1級炭素原子である場合(以下、このような高分子添加剤を高分子添加剤D2という。)、式(a1)で表される繰り返し単位の含有率は、全繰り返し単位中、15~60モル%が好ましく、25~60モル%がより好ましく、30~60モル%がより一層好ましく、35~50モル%が更に好ましく、式(b)で表される繰り返し単位の含有率は、全繰り返し単位中、8~38モル%が好ましく、10~38モル%がより好ましく、10~35モル%がより一層好ましく、15~30モル%が更に好ましく、式(c)で表される繰り返し単位の含有率は、全繰り返し単位中、2~77モル%が好ましく、2~65モル%がより好ましく、5~60モル%がより一層好ましく、20~50モル%が更に好ましい。 On the other hand, the polymer additive (D) contains a repeating unit represented by formula (a1), a repeating unit represented by formula (b), and a repeating unit represented by formula (c), When the carbon atom to which the hydroxy group is bonded in the hydroxyalkyl group in the repeating unit represented by formula (b) is a primary carbon atom (hereinafter, such a polymer additive is referred to as polymer additive D2. ), the content of the repeating unit represented by formula (a1) is preferably 15 to 60 mol%, more preferably 25 to 60 mol%, even more preferably 30 to 60 mol%, and 35 More preferably to 50 mol%, the content of the repeating unit represented by the formula (b) is preferably 8 to 38 mol%, more preferably 10 to 38 mol%, more preferably 10 to 35 mol% of the total repeating units. is more preferably 15 to 30 mol%, and the content of the repeating unit represented by formula (c) is preferably 2 to 77 mol%, more preferably 2 to 65 mol%, of all repeating units. , 5 to 60 mol % is more preferred, and 20 to 50 mol % is even more preferred.
 (D)高分子添加剤が、式(a2)で表される繰り返し単位、式(b)で表される繰り返し単位、式(c)で表される繰り返し単位及び式(d)で表される繰り返し単位を含むものである場合(以下、このような高分子添加剤を高分子添加剤D3という。)、式(a2)で表される繰り返し単位の含有率は、全繰り返し単位中、2~45モル%が好ましく、5~35モル%がより好ましく、式(b)で表される繰り返し単位の含有率は、全繰り返し単位中、20~35モル%が好ましく、25~35モル%がより好ましく、式(c)で表される繰り返し単位の含有率は、全繰り返し単位中、30~45モル%が好ましく、35~45モル%がより好ましく、式(d)で表される繰り返し単位の含有率は、全繰り返し単位中、5~18モル%が好ましく、5~15モル%がより好ましい。 (D) the polymer additive is a repeating unit represented by formula (a2), a repeating unit represented by formula (b), a repeating unit represented by formula (c), and a repeating unit represented by formula (d) When it contains a repeating unit (hereinafter, such a polymer additive is referred to as polymer additive D3), the content of the repeating unit represented by formula (a2) is 2 to 45 mol in all repeating units. %, more preferably 5 to 35 mol%, the content of the repeating unit represented by formula (b) is preferably 20 to 35 mol%, more preferably 25 to 35 mol%, in all repeating units, The content of the repeating unit represented by the formula (c) is preferably 30 to 45 mol%, more preferably 35 to 45 mol%, of the total repeating units, and the content of the repeating unit represented by the formula (d) is preferably 5 to 18 mol %, more preferably 5 to 15 mol %, of all repeating units.
 (D)高分子添加剤の重量平均分子量(Mw)は、2,000~10,000が好ましく、3,000~6,000がより好ましい。また、そのMw/Mnは、1.0~2.1が好ましく、1.0~1.9がより好ましい(Mnは数平均分子量である。)。 (D) The weight average molecular weight (Mw) of the polymeric additive is preferably 2,000 to 10,000, more preferably 3,000 to 6,000. Also, the Mw/Mn is preferably 1.0 to 2.1, more preferably 1.0 to 1.9 (Mn is the number average molecular weight).
 (D)成分の高分子添加剤の含有量は、(A)成分100質量部に対し、5~100質量部である。高分子添加剤の含有量が5質量部未満であると、剥離力が大きくなることがあり、100質量部を超えると、成膜時にはじきが生じる場合がある。 The content of the polymeric additive of component (D) is 5 to 100 parts by mass with respect to 100 parts by mass of component (A). If the polymer additive content is less than 5 parts by mass, the peeling force may increase, and if it exceeds 100 parts by mass, repelling may occur during film formation.
 特に、(D)高分子添加剤が、高分子添加剤D1である場合、その含有量は、(A)成分100質量部に対し、10~100質量部が好ましく、20~100質量部がより好ましく、30~100質量部がより一層好ましい。
 また、(D)高分子添加剤が、高分子添加剤D1以外のものである場合、その含有量は、(A)成分100質量部に対し、5~80質量部が好ましく、5~50質量部がより好ましい。
 なお、(D)高分子添加剤は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。
In particular, when the polymer additive (D) is polymer additive D1, the content thereof is preferably 10 to 100 parts by mass, more preferably 20 to 100 parts by mass, relative to 100 parts by mass of component (A). Preferably, 30 to 100 parts by mass is more preferable.
When the polymer additive (D) is other than polymer additive D1, the content thereof is preferably 5 to 80 parts by mass, more preferably 5 to 50 parts by mass, per 100 parts by mass of component (A). part is more preferred.
In addition, (D) polymeric additive may be used individually by 1 type, or may be used in combination of 2 or more type.
[(E)溶剤]
 本発明の剥離層形成用組成物は、(E)成分として溶剤を含む。
 溶剤としては、炭素数3~20のグリコールエーテル系溶剤、炭素数3~20のエステル系溶剤、炭素数3~20のケトン系溶剤、炭素数3~20のアミド系溶剤が好ましい。
[(E) solvent]
The release layer-forming composition of the present invention contains a solvent as component (E).
Preferred solvents are glycol ether solvents with 3 to 20 carbon atoms, ester solvents with 3 to 20 carbon atoms, ketone solvents with 3 to 20 carbon atoms, and amide solvents with 3 to 20 carbon atoms.
 グリコールエーテル系溶剤の具体例としては、プロピレングリコールモノメチルエーテル(PGME)、プロピレングリコールモノメチルエーテルアセテート(PGMEA)、プロピレングリコールモノエチルエーテル、プロピレングリコールモノプロピルエーテル等が挙げられる。
 エステル系溶剤の具体例としては、乳酸エチル、γ-ブチロラクトン、2-ヒドロシキイソ酪酸メチル、2-ヒドロシキイソ酪酸エチル等が挙げられる。
 ケトン系溶剤の具体例としては、メチルエチルケトン、シクロペンタノン、シクロヘキサノン、ベンゾフェノン等が挙げられる。
 アミド系溶剤としては、N-メチルピロリドン、N,N-ジメチルアセトアミド、3-メトキシ-N,N-ジメチルプロパンアミド等が挙げられる。
Specific examples of glycol ether solvents include propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether, and propylene glycol monopropyl ether.
Specific examples of ester solvents include ethyl lactate, γ-butyrolactone, methyl 2-hydroxyisobutyrate, and ethyl 2-hydroxyisobutyrate.
Specific examples of ketone solvents include methyl ethyl ketone, cyclopentanone, cyclohexanone, and benzophenone.
Amide solvents include N-methylpyrrolidone, N,N-dimethylacetamide, 3-methoxy-N,N-dimethylpropanamide and the like.
 (E)溶剤の含有量は、特に限定されるものではないが、本発明の剥離層形成用組成物中の固形分濃度が、0.1~40質量%となる量が好ましく、0.5~20質量%となる量がより好ましく、0.5~10質量%となる量がより一層好ましい。なお、固形分とは、剥離層形成用組成物の全成分のうち、溶剤以外のものを意味し、固形分量はそれらの総量である。
 なお、(E)溶剤は、1種単独で使用しても、2種以上を混合して使用してもよい。
The content of (E) the solvent is not particularly limited, but is preferably an amount such that the solid content concentration in the release layer-forming composition of the present invention is 0.1 to 40% by mass, and 0.5 An amount of ∼20% by weight is more preferred, and an amount of 0.5 to 10% by weight is even more preferred. The solid content means all components of the release layer-forming composition other than the solvent, and the solid content is the total amount thereof.
In addition, (E) a solvent may be used individually by 1 type, or may be used in mixture of 2 or more types.
[その他の添加物]
 本発明の剥離層形成用組成物は、必要に応じて界面活性剤を含んでもよい。界面活性剤を添加することで、基板に対する前記剥離層形成用組成物の塗布性を向上させることができる。
 界面活性剤としては、ノニオン系界面活性剤、フッ素系界面活性剤、シリコーン系界面活性剤等の公知の界面活性剤を用いることができる。
[Other additives]
The release layer-forming composition of the present invention may contain a surfactant, if necessary. By adding a surfactant, it is possible to improve the coatability of the release layer forming composition on the substrate.
As the surfactant, known surfactants such as nonionic surfactants, fluorine-based surfactants, and silicone-based surfactants can be used.
 ノニオン系界面活性剤の具体例としては、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシエチレンアルキルエーテル類;ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンノニルフェニルエーテル等のポリオキシエチレンアルキルアリールエーテル類;ポリオキシエチレン・ポリオキシプロピレンブロックコポリマー類;ソルビタンモノラウレート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソルビタンモノオレエート、ソルビタントリオレエート、ソルビタントリステアレート等のソルビタン脂肪酸エステル類;ポリオキシエチレンソルビタンモノラウレート、ポリオキシエチレンソルビタンモノパルミテート、ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタントリオレエート、ポリオキシエチレンソルビタントリステアレート等のポリオキシエチレンソルビタン脂肪酸エステル類等が挙げられる。 Specific examples of nonionic surfactants include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, and polyoxyethylene oleyl ether; polyoxyethylene octylphenyl ether; Polyoxyethylene alkylaryl ethers such as polyoxyethylene nonylphenyl ether; Polyoxyethylene-polyoxypropylene block copolymers; Sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan trioleate , sorbitan tristearate and other sorbitan fatty acid esters; polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan trioleate, polyoxyethylene sorbitan tristearate and polyoxyethylene sorbitan fatty acid esters such as
 フッ素系界面活性剤の具体例としては、エフトップ(登録商標)EF301、EF303、EF352(三菱マテリアル電子化成(株)製)、メガファック(登録商標)F171、F173、F554、F559、F563、R-30、R-40、R-40-LM、DS-21(DIC(株)製)、FLUORAD(登録商標)FC430、FC431(スリーエム社製)、アサヒガード(登録商標)AG710、サーフロン(登録商標)S-382、SC101、SC102、SC103、SC104、SC105、SC106(AGC(株)製)等が挙げられる。
 シリコーン系界面活性剤の具体例としては、オルガノシロキサンポリマーKP341(信越化学工業(株)製)等が挙げられる。
Specific examples of fluorosurfactants include Ftop (registered trademark) EF301, EF303, EF352 (manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.), Megafac (registered trademark) F171, F173, F554, F559, F563, R -30, R-40, R-40-LM, DS-21 (manufactured by DIC Corporation), FLUORAD (registered trademark) FC430, FC431 (manufactured by 3M), Asahiguard (registered trademark) AG710, Surflon (registered trademark) ) S-382, SC101, SC102, SC103, SC104, SC105, SC106 (manufactured by AGC) and the like.
Specific examples of silicone-based surfactants include organosiloxane polymer KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.).
 本発明の剥離層形成用組成物が界面活性剤を含む場合、その含有量は、(A)成分100質量部に対し、0.0001~1質量部が好ましく、0.001~0.5質量部がより好ましい。
 なお、界面活性剤は、1種単独で使用しても、2種以上を組み合わせて使用してもよい。
When the release layer-forming composition of the present invention contains a surfactant, the content thereof is preferably 0.0001 to 1 part by mass, preferably 0.001 to 0.5 part by mass, per 100 parts by mass of component (A). part is more preferred.
In addition, surfactant may be used individually by 1 type, or may be used in combination of 2 or more type.
[剥離層形成用組成物の調製]
 本発明の剥離層形成用組成物の調製方法は、特に限定されるものではなく、例えば、溶剤に溶解した(A)成分の溶液に(B)成分、(C)成分、(D)成分及び(E)成分等を所定の割合で混合し、均一な溶液とする方法が挙げられる。なお、(A)成分を溶解する溶剤は、(E)成分と同一の溶剤でも異なる溶剤でもよい。
 また、その他の添加剤を用いる場合、それらは組成物調製の任意の段階で添加して混合すればよい。
[Preparation of release layer forming composition]
The method for preparing the release layer-forming composition of the present invention is not particularly limited. (E) A method of mixing the component and the like in a predetermined ratio to form a uniform solution can be mentioned. The solvent for dissolving component (A) may be the same as or different from component (E).
Moreover, when other additives are used, they may be added and mixed at any stage of the preparation of the composition.
 本発明の剥離層形成用組成物の調製においては、溶媒中における重合反応で得られたポリマーの溶液をそのまま使用してもよい。例えば、(A)成分を製造した重合反応後の溶液に、(B)成分、更には(C)成分、(D)成分、(E)成分等を加えて均一な溶液とすることができる。この際、濃度調整を目的として更に溶剤を加えてもよく、この溶剤は、(A)成分の製造に使用した溶媒と同一のものでも、異なるものでもよい。 In the preparation of the release layer-forming composition of the present invention, the polymer solution obtained by the polymerization reaction in the solvent may be used as it is. For example, component (B), component (C), component (D), component (E), etc. may be added to the solution after the polymerization reaction to produce component (A) to obtain a uniform solution. At this time, a solvent may be added for the purpose of adjusting the concentration, and this solvent may be the same as or different from the solvent used in the preparation of component (A).
 なお、調製された剥離層形成用組成物の溶液は、孔径が0.2μm程度のフィルター等を用いて濾過した後、使用することが好ましい。 The prepared solution of the composition for forming a release layer is preferably filtered using a filter having a pore size of about 0.2 μm before use.
 本発明の剥離層形成用組成物の粘度は、作製する剥離層の厚み等を勘案して適宜設定するものではあるが、特に0.01~5μm程度の厚さの膜を再現性よく得ることを目的とする場合、25℃で1~5,000mPa・s程度が好ましく、1~2,000mPa・s程度がより好ましい。
 本発明における粘度は、市販の液体の粘度測定用粘度計を使用して、例えば、JIS K7117-2に記載の手順を参照して、組成物の温度25℃の条件にて測定することができる。粘度計としては、円錐平板型(コーンプレート型)回転粘度計を使用することが好ましく、また、同型の粘度計で標準コーンロータとして1°34'×R24を使用して、組成物の温度25℃の条件にて測定することが好ましい。このような回転粘度計としては、例えば、東機産業(株)製TVE-25Lが挙げられる。
The viscosity of the release layer-forming composition of the present invention is appropriately set in consideration of the thickness of the release layer to be produced, etc. In particular, it is desirable to obtain a film having a thickness of about 0.01 to 5 μm with good reproducibility. is preferably about 1 to 5,000 mPa·s at 25° C., more preferably about 1 to 2,000 mPa·s.
The viscosity in the present invention can be measured using a commercially available liquid viscosity measuring viscometer, for example, with reference to the procedure described in JIS K7117-2, at a composition temperature of 25°C. . As a viscometer, it is preferable to use a cone-plate type (cone plate type) rotational viscometer. It is preferable to measure under the condition of °C. Examples of such a rotational viscometer include TVE-25L manufactured by Toki Sangyo Co., Ltd.
[剥離層]
 本発明の剥離層形成用組成物を、基体上に塗布した後、180~250℃で焼成する工程を含む焼成法にて、基体との優れた密着性及び樹脂基板との適度な密着性と適度な剥離性とを有する剥離層を得ることができる。
 この場合、焼成時の加熱時間は、加熱温度によって異なるため一概に規定できないが、通常1分間~5時間である。また、焼成時の温度は、最高温度が前記範囲となる限り、それ以下の温度で焼成する工程を含んでもよい。
[Release layer]
The composition for forming a release layer of the present invention is coated on a substrate and then baked at 180 to 250° C. in a baking method, whereby excellent adhesion to the substrate and appropriate adhesion to the resin substrate are obtained. A release layer having appropriate release properties can be obtained.
In this case, the heating time for firing varies depending on the heating temperature and cannot be generally defined, but is usually 1 minute to 5 hours. Moreover, the temperature at the time of firing may include a step of firing at a temperature lower than the maximum temperature, as long as the maximum temperature falls within the above range.
 本発明における加熱態様の好ましい一例としては、50~150℃で1分間~1時間加熱した後に、そのまま加熱温度を上昇させて180~250℃で5分間~4時間加熱する態様が挙げられる。特に、加熱態様のより好ましい一例としては、50~150℃で1分間~1時間加熱し、200~250℃で5分間~2時間加熱する態様が挙げられる。更に、加熱態様のより好ましい他の一例としては、50~150℃で1~30分間加熱した後に、200~250℃で5分間~1時間加熱する態様が挙げられる。 A preferred example of the heating mode in the present invention includes heating at 50 to 150°C for 1 minute to 1 hour and then increasing the heating temperature as it is to heat at 180 to 250°C for 5 minutes to 4 hours. In particular, a more preferable heating mode is heating at 50 to 150° C. for 1 minute to 1 hour and heating at 200 to 250° C. for 5 minutes to 2 hours. Furthermore, another more preferable example of the heating mode includes heating at 50 to 150° C. for 1 to 30 minutes and then heating at 200 to 250° C. for 5 minutes to 1 hour.
 なお、本発明の剥離層を基体上に形成する場合、剥離層は基体の一部表面に形成されていてもよいし、全面に形成されていてもよい。基体の一部表面に剥離層を形成する態様としては、基体表面のうち所定の範囲にのみ剥離層を形成する態様、基体表面全面にドットパターン、ラインアンドスペースパターン等のパターン状に剥離層を形成する態様等がある。なお、本発明において、基体とは、その表面に本発明の剥離層形成用組成物が塗られるものであって、フレキシブル電子デバイス等の製造に用いられるものを意味する。 When the release layer of the present invention is formed on the substrate, the release layer may be formed on a part of the surface of the substrate, or may be formed on the entire surface. Examples of forming the release layer on a part of the surface of the substrate include forming the release layer only on a predetermined area of the surface of the substrate, and forming the release layer on the entire surface of the substrate in a pattern such as a dot pattern or a line and space pattern. There is an aspect of forming. In the present invention, the term "substrate" means a substrate whose surface is coated with the release layer-forming composition of the present invention, and which is used in the production of flexible electronic devices and the like.
 基体(基材)としては、例えば、ガラス、金属(シリコンウエハ等)、スレート等が挙げられるが、特に、本発明の剥離層形成用組成物から得られる剥離層がそれに対する十分な密着性を有することから、ガラスが好ましい。
 なお、基体表面は、単一の材料で構成されていてもよく、2以上の材料で構成されていてもよい。2以上の材料で基体表面が構成される態様としては、基体表面のうち、ある範囲はある材料で構成され、その余の表面はその他の材料で構成されている態様、基体表面全体にドットパターン、ラインアンドスペースパターン等のパターン状にある材料がその他の材料中に存在する態様等がある。
Examples of the substrate (substrate) include glass, metal (silicon wafer, etc.), slate, and the like. Glass is preferred because it has
The substrate surface may be composed of a single material, or may be composed of two or more materials. Examples of embodiments in which the surface of the substrate is composed of two or more materials include an embodiment in which a certain area of the surface of the substrate is composed of a certain material and the rest of the surface is composed of another material; , a patterned material such as a line-and-space pattern exists in another material.
 剥離層形成用組成物の塗布方法は、特に限定されないが、例えば、キャストコート法、スピンコート法、ブレードコート法、ディップコート法、ロールコート法、バーコート法、ダイコート法、インクジェット法、印刷法(凸版、凹版、平版、スクリーン印刷等)等が挙げられる。 The method of applying the composition for forming a release layer is not particularly limited. (letterpress, intaglio, lithography, screen printing, etc.) and the like.
 加熱に用いる器具としては、例えば、ホットプレート、オーブン等が挙げられる。加熱雰囲気は、空気下であっても不活性ガス下であってもよく、また、常圧下であっても減圧下であってもよい。 Equipment used for heating includes, for example, hot plates and ovens. The heating atmosphere may be under air or under an inert gas, and may be under normal pressure or under reduced pressure.
 剥離層の厚さは、通常0.01~50μm程度であるが、生産性の観点から、好ましくは0.01~20μm程度、より好ましくは0.01~5μm程度であり、加熱前の塗膜の厚さを調整して所望の厚さを実現する。 The thickness of the release layer is usually about 0.01 to 50 μm, but from the viewpoint of productivity, it is preferably about 0.01 to 20 μm, more preferably about 0.01 to 5 μm. thickness to achieve the desired thickness.
 本発明の剥離層は、基体、特にガラスの基体との優れた密着性、並びに樹脂基板との適度な密着性及び適度な剥離性を有する。このため、本発明の剥離層は、フレキシブル電子デバイスの製造プロセスにおいて、当該デバイスの樹脂基板に損傷を与えることなく、当該樹脂基板を、その樹脂基板上に形成された回路等とともに、基体から剥離させるために好適に用いることができる。 The release layer of the present invention has excellent adhesion to substrates, particularly glass substrates, and moderate adhesion and moderate releasability to resin substrates. Therefore, the release layer of the present invention can be used to separate the resin substrate of the device from the substrate together with the circuit or the like formed on the resin substrate without damaging the resin substrate of the device in the manufacturing process of the flexible electronic device. It can be suitably used to allow
[樹脂基板の製造方法]
 本発明の剥離層を用いたフレキシブル電子デバイスの製造方法の一例について説明する。
 まず、本発明の剥離層形成用組成物を用いて、前述の方法によって、ガラス基体上に剥離層を形成する。この剥離層の上に、樹脂基板を形成するための樹脂基板形成用溶液を塗布し、得られた塗膜を焼成することで、本発明の剥離層を介して、ガラス基体に固定された樹脂基板を形成する。
[Method for manufacturing resin substrate]
An example of a method for manufacturing a flexible electronic device using the release layer of the present invention will be described.
First, using the composition for forming a release layer of the present invention, a release layer is formed on a glass substrate by the method described above. A resin substrate-forming solution for forming a resin substrate is applied onto the release layer, and the resulting coating film is baked to obtain a resin fixed to the glass substrate via the release layer of the present invention. forming a substrate;
 塗膜の焼成温度は、樹脂の種類等に応じて適宜設定されるものであるが、本発明では、この焼成時の最高温度を200~250℃とすることが好ましく、210~250℃とすることがより好ましく、220~240℃とすることがより一層好ましい。樹脂基板作製の際の焼成時の最高温度をこの範囲とすることで、下地である剥離層と基体との密着性や、剥離層と樹脂基板との適度な密着性及び剥離性をより向上させることができる。この場合も、最高温度が前記範囲となる限り、それ以下の温度で焼成する工程を含んでもよい。 The baking temperature of the coating film is appropriately set according to the type of resin, etc., but in the present invention, the maximum temperature during baking is preferably 200 to 250 ° C., and 210 to 250 ° C. is more preferable, and 220 to 240° C. is even more preferable. By setting the maximum temperature during baking in the production of the resin substrate within this range, the adhesiveness between the base release layer and the substrate, and the appropriate adhesion and releasability between the release layer and the resin substrate are further improved. be able to. Also in this case, as long as the maximum temperature falls within the above range, a step of firing at a temperature lower than that may be included.
 樹脂基板は、剥離層を全て覆うようにして、剥離層の面積と比較して大きい面積で形成することが好ましい。
 樹脂基板としては、アクリルポリマーからなる樹脂基板やシクロオレフィンポリマーからなる樹脂基板が挙げられ、波長400nmの光透過率が80%以上のものが好ましい。
 なお、樹脂基板の形成方法は、常法に従えばよい。
It is preferable that the resin substrate is formed with an area larger than the area of the peeling layer so as to cover the entire peeling layer.
Examples of the resin substrate include resin substrates made of acrylic polymer and resin substrates made of cycloolefin polymer, and those having a light transmittance of 80% or more at a wavelength of 400 nm are preferable.
Incidentally, the method of forming the resin substrate may follow a conventional method.
 次に、本発明の剥離層を介して基体に固定された当該樹脂基板の上に、必要に応じて所望の回路を形成し、その後、例えば剥離層に沿って樹脂基板をカットし、この回路とともに樹脂基板を剥離層から剥離して、樹脂基板と基体とを分離する。この際、基体の一部を剥離層とともにカットしてもよい。
 本発明の剥離層を用いれば、樹脂基板を剥離層から0.25N/25mm以下の剥離力で剥離することができる。特に、(D)高分子添加物が高分子添加剤D2又は高分子添加剤D3である場合は、樹脂基板を剥離層から0.15N/25mm以下の剥離力で剥離することができる。また、(D)高分子添加物が高分子添加剤D1である場合は、樹脂基板を剥離層から0.1N/25mm以下の剥離力で剥離することができる。
Next, on the resin substrate fixed to the substrate via the release layer of the present invention, a desired circuit is formed as necessary, and then, for example, the resin substrate is cut along the release layer to form the circuit. At the same time, the resin substrate is separated from the release layer to separate the resin substrate and the base. At this time, part of the substrate may be cut together with the release layer.
By using the release layer of the present invention, the resin substrate can be separated from the release layer with a release force of 0.25 N/25 mm or less. In particular, when the polymer additive (D) is polymer additive D2 or polymer additive D3, the resin substrate can be separated from the release layer with a release force of 0.15 N/25 mm or less. Further, when the polymer additive (D) is polymer additive D1, the resin substrate can be separated from the release layer with a release force of 0.1 N/25 mm or less.
 以下、合成例、調製例、実施例及び比較例を挙げて本発明を更に詳しく説明するが、本発明は、下記実施例に限定されない。 The present invention will be described in more detail below with reference to Synthesis Examples, Preparation Examples, Examples and Comparative Examples, but the present invention is not limited to the following Examples.
(I)(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体を含む剥離層形成用組成物
 下記例で使用した化合物は、以下のとおりである。
PGME:プロピレングリコールモノメチルエーテル
PGMEA:プロピレングリコールモノメチルエーテルアセテート
HPC-SSL:ヒドロキシプロピルセルロース、Mw 40,000
HPC-SL:ヒドロキシプロピルセルロース、Mw 100,000
HPC-L:ヒドロキシプロピルセルロース、Mw 140,000
CAB:セルロースアセテートブチレート、Mw 155,800
CAP:セルロースアセテートプロピオネート、Mw 71,300
PL-LI:1,3,4,6-テトラキス(メトキシエチル)グリコールウリル(オルネクス社製、商品名:POWDERLINK 1174)
PPTS:p-トルエンスルホン酸ピリジニウム
HPMA:メタクリル酸2-ヒドロキシプロピル
ADMA:メタクリル酸2-アダマンチル
HFiPMA:メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル
AIBN:アゾビスイソブチロニトリル
DDT:ドデカンチオール
(I) (A1) Composition for Forming a Release Layer Containing Cellulose Having a Hydroxyalkyl Group or a Derivative thereof Compounds used in the following examples are as follows.
PGME: propylene glycol monomethyl ether PGMEA: propylene glycol monomethyl ether acetate HPC-SSL: hydroxypropyl cellulose, Mw 40,000
HPC-SL: Hydroxypropyl cellulose, Mw 100,000
HPC-L: Hydroxypropyl cellulose, Mw 140,000
CAB: cellulose acetate butyrate, Mw 155,800
CAP: cellulose acetate propionate, Mw 71,300
PL-LI: 1,3,4,6-tetrakis(methoxyethyl) glycoluril (manufactured by Ornex, trade name: POWDERLINK 1174)
PPTS: pyridinium p-toluenesulfonate HPMA: 2-hydroxypropyl methacrylate ADMA: 2-adamantyl methacrylate HFiPMA: 1,1,1,3,3,3-hexafluoroisopropyl methacrylate AIBN: azobisisobutyronitrile DDT: dodecanethiol
 また、ポリマーの重量平均分子量(Mw)の測定は、(株)島津製作所製GPC装置(カラム:Shodex(登録商標)KF803L及びKF804L(昭和電工(株)製);溶離液:THF;流量:1.0mL/分;カラム温度:40℃;Mw:標準ポリスチレン換算値)を用いて行った。 In addition, the weight average molecular weight (Mw) of the polymer was measured using a GPC apparatus manufactured by Shimadzu Corporation (column: Shodex (registered trademark) KF803L and KF804L (manufactured by Showa Denko Co., Ltd.); eluent: THF; flow rate: 1 0 mL/min; column temperature: 40° C.; Mw: standard polystyrene conversion value).
[1]ポリマーの合成
[合成例1-1]アクリルポリマー(S1)の合成
 HFiPMA6.43g、HPMA3.93g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME80.1gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S1)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=30:30:40であった。GPC分析の結果、得られたアクリルポリマー(S1)のMwは5,310、Mw/Mnは1.8であった。
[1] Synthesis of polymer [Synthesis Example 1-1] Synthesis of acrylic polymer (S1) 6.43 g of HFiPMA, 3.93 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN and 0.92 g of DDT were dissolved in 80.1 g of PGME, heated to 70 ° C. and reacted for 20 hours to obtain an acrylic polymer (S1) solution (solid concentration: 20% by mass). The composition ratio of each unit was HFiPMA:HPMA:ADMA=30:30:40. As a result of GPC analysis, the obtained acrylic polymer (S1) had Mw of 5,310 and Mw/Mn of 1.8.
[合成例1-2]アクリルポリマー(S2)の合成
 HFiPMA8.57g、HPMA2.62g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME83.4gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S2)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=40:20:40であった。GPC分析の結果、得られたアクリルポリマー(S2)のMwは5,500、Mw/Mnは1.8であった。
[Synthesis Example 1-2] Synthesis of acrylic polymer (S2) 8.57 g of HFiPMA, 2.62 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN, and 0.92 g of DDT were dissolved in 83.4 g of PGME, reacted at 70°C for 20 hours, An acrylic polymer (S2) solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was HFiPMA:HPMA:ADMA=40:20:40. As a result of GPC analysis, the obtained acrylic polymer (S2) had an Mw of 5,500 and an Mw/Mn of 1.8.
[2]樹脂基板形成用組成物の調製
[調製例1]樹脂基板形成用組成物F1の調製
 四塩化炭素100gを入れたナスフラスコに、ゼオノア(登録商標)1020R(日本ゼオン(株)製シクロオレフィンポリマー)10g及びエポリード(登録商標)GT401((株)ダイセル製)3gを添加した。この溶液を、窒素雰囲気下、24時間攪拌して溶解し、樹脂基板形成用組成物F1を調製した。
[2] Preparation of Resin Substrate-Forming Composition [Preparation Example 1] Preparation of Resin Substrate-Forming Composition F1 In an eggplant flask containing 100 g of carbon tetrachloride, Zeonor (registered trademark) 1020R (manufactured by Nippon Zeon Co., Ltd.) olefin polymer) and 3 g of Epolead (registered trademark) GT401 (manufactured by Daicel Corporation) were added. This solution was dissolved by stirring for 24 hours in a nitrogen atmosphere to prepare a resin substrate-forming composition F1.
[3]剥離層形成用組成物の調製
[実施例1-1]剥離層形成用組成物1の調製
 HPC-SSL1.00gに、PL-LI0.32g、PPTS0.05g、アクリルポリマー(S1)溶液0.84g、及びPGMEAを加え、固形分濃度が5質量%、PGMEA濃度が30質量%となるようにPGMEで希釈し、剥離層形成用組成物1-1を調製した。
[3] Preparation of release layer forming composition [Example 1-1] Preparation of release layer forming composition 1 HPC-SSL 1.00 g, PL-LI 0.32 g, PPTS 0.05 g, acrylic polymer (S1) solution 0.84 g and PGMEA were added and diluted with PGME so that the solid content concentration was 5% by mass and the PGMEA concentration was 30% by mass to prepare a release layer forming composition 1-1.
[実施例1-2]剥離層形成用組成物2の調製
 PL-LIを0.50gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-2を調製した。
[Example 1-2] Preparation of release layer-forming composition 2 Release layer-forming composition 1-2 was prepared in the same manner as in Example 1-1, except that PL-LI was changed to 0.50 g. prepared.
[実施例1-3]剥離層形成用組成物3の調製
 PL-LIを0.25gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-3を調製した。
[Example 1-3] Preparation of release layer-forming composition 3 Release layer-forming composition 1-3 was prepared in the same manner as in Example 1-1, except that PL-LI was changed to 0.25 g. prepared.
[実施例1-4]剥離層形成用組成物4の調製
 HPC-SSLの代わりにHPC-SLを用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-4を調製した。
[Example 1-4] Preparation of release layer forming composition 4 Release layer forming composition 1- was prepared in the same manner as in Example 1-1 except that HPC-SL was used instead of HPC-SSL. 4 was prepared.
[実施例1-5]剥離層形成用組成物5の調製
 HPC-SSLの代わりにHPC-Lを用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-5を調製した。
[Example 1-5] Preparation of release layer-forming composition 5 Release layer-forming composition 1- was prepared in the same manner as in Example 1-1 except that HPC-L was used instead of HPC-SSL. 5 was prepared.
[実施例1-6]剥離層形成用組成物6の調製
 アクリルポリマー(S1)溶液を0.50gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-6を調製した。
[Example 1-6] Preparation of release layer-forming composition 6 Release layer-forming composition 1 was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S1) solution was changed to 0.50 g. -6 was prepared.
[実施例1-7]剥離層形成用組成物7の調製
 アクリルポリマー(S1)溶液を0.38gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-7を調製した。
[Example 1-7] Preparation of release layer-forming composition 7 Release layer-forming composition 1 was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S1) solution was changed to 0.38 g. -7 was prepared.
[実施例1-8]剥離層形成用組成物8の調製
 アクリルポリマー(S1)溶液の代わりにアクリルポリマー(S2)溶液を用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-8を調製した。
[Example 1-8] Preparation of release layer forming composition 8 A release layer was prepared in the same manner as in Example 1-1, except that the acrylic polymer (S2) solution was used instead of the acrylic polymer (S1) solution. Forming compositions 1-8 were prepared.
[比較例1-1]剥離層形成用組成物9の調製
 HPC-SSLの代わりにCABを用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-9を調製した。
[Comparative Example 1-1] Preparation of Release Layer-Forming Composition 9 A release layer-forming composition 1-9 was prepared in the same manner as in Example 1-1, except that CAB was used instead of HPC-SSL. prepared.
[比較例1-2]剥離層形成用組成物10の調製
 HPC-SSLの代わりにCAPを用いた以外は、実施例1-1と同様の方法で、剥離層形成用組成物1-10を調製した。
[Comparative Example 1-2] Preparation of Release Layer-Forming Composition 10 A release layer-forming composition 1-10 was prepared in the same manner as in Example 1-1, except that CAP was used instead of HPC-SSL. prepared.
[4]剥離層及び樹脂基板の作製
[実施例2-1]
 スピンコーター(条件:回転数1,000rpmで約30秒)を用いて、剥離層形成用組成物1-1を、ガラス基板(100mm×100mm、以下同様)の上に塗布した。得られた塗膜を、ホットプレートを用いて100℃で2分間加熱し、次いでホットプレートを用いて230℃で10分間加熱し、ガラス基板上に厚さ約0.1μmの剥離層を形成し、剥離層付きガラス基板を得た。
 その後、すぐにスピンコーター(条件:回転数200rpmで約15秒)を用いて、前記ガラス基板上の剥離層(樹脂薄膜)の上に樹脂基板形成用組成物F1を塗布した。得られた塗膜を、ホットプレートを用いて80℃で2分間加熱し、その後、ホットプレートを用いて230℃で30分間加熱し、剥離層上に厚さ約3μmの樹脂基板を形成し、樹脂基板・剥離層付きガラス基板を得た。その後、紫外可視分光光度計((株)島津製作所製UV-2600)を用いて光透過率を測定した結果、樹脂基板は、400nmで90%以上の透過率を示した。
[4] Production of release layer and resin substrate [Example 2-1]
Using a spin coater (conditions: 1,000 rpm for about 30 seconds), the release layer-forming composition 1-1 was applied onto a glass substrate (100 mm×100 mm, hereinafter the same). The resulting coating film was heated at 100° C. for 2 minutes using a hot plate and then heated at 230° C. for 10 minutes using a hot plate to form a release layer having a thickness of about 0.1 μm on the glass substrate. , a glass substrate with a release layer was obtained.
Immediately thereafter, a spin coater (conditions: 200 rpm for about 15 seconds) was used to apply the resin substrate-forming composition F1 onto the release layer (resin thin film) on the glass substrate. The resulting coating film is heated using a hot plate at 80° C. for 2 minutes, and then heated at 230° C. for 30 minutes using a hot plate to form a resin substrate having a thickness of about 3 μm on the release layer, A glass substrate with a resin substrate and a release layer was obtained. After that, the light transmittance was measured using an ultraviolet-visible spectrophotometer (UV-2600 manufactured by Shimadzu Corporation), and the resin substrate exhibited a transmittance of 90% or more at 400 nm.
[実施例2-2]
 剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-2を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 2-2]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-2 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例2-3]
 剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-3を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 2-3]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-3 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例2-4]
 剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-4を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 2-4]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-4 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例2-5]
 剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-5を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 2-5]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-5 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例2-6]
 剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-6を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 2-6]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-6 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例2-7]
 剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-7を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 2-7]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-7 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例2-8]
 剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-8を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 2-8]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-8 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[比較例2-1]
 剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-9を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Comparative Example 2-1]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-9 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[比較例2-2]
 剥離層形成用組成物1-1の代わりに剥離層形成用組成物1-10を用いた以外は、実施例2-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Comparative Example 2-2]
A release layer and a resin substrate were prepared in the same manner as in Example 2-1, except that the release layer forming composition 1-10 was used instead of the release layer forming composition 1-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[5]剥離性の評価
 前記実施例2-1~2-8及び比較例2-1~2-2で得られた剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板について、下記方法にて剥離性を確認した。なお、下記の試験は、同一のガラス基板で行った。
[5] Evaluation of peelability The glass substrates with peeling layers and the resin substrates and the glass substrates with peeling layers obtained in Examples 2-1 to 2-8 and Comparative Examples 2-1 and 2-2 were subjected to the following method. to confirm the peelability. In addition, the following test was performed with the same glass substrate.
(1)剥離層とガラス基板との剥離性評価
 実施例2-1~2-8及び比較例2-1~2-2で得られた剥離層付きガラス基板上の剥離層をクロスカット(縦横2mm間隔、以下同様)し、25マスカットを行った。すなわち、このクロスカットにより、2mm四方のマス目を25個形成した。
 この25マスカット部分に粘着テープを張り付けて、そのテープを剥がし、以下の基準に基づき、剥離の程度を評価した。結果を表1に示す。
<判定基準>
  5B:0%剥離(剥離なし)
  4B:5%未満の剥離
  3B:5%以上15%未満の剥離
  2B:15%以上35%未満の剥離
  1B:35%以上65%未満の剥離
  0B:65%以上80%未満の剥離
   B:80%以上95%未満の剥離
   A:95%以上100%未満の剥離
  AA:100%剥離(すべて剥離)
(1) Evaluation of releasability between release layer and glass substrate 2 mm intervals, the same applies hereinafter), and 25 Muscats were performed. That is, 25 squares of 2 mm square were formed by this cross-cutting.
An adhesive tape was attached to the 25 muscat portion, the tape was peeled off, and the degree of peeling was evaluated according to the following criteria. Table 1 shows the results.
<Judgment Criteria>
5B: 0% peeling (no peeling)
4B: Less than 5% peeling 3B: 5% or more and less than 15% peeling 2B: 15% or more and less than 35% peeling 1B: 35% or more and less than 65% peeling 0B: 65% or more and less than 80% peeling B: 80 % or more and less than 95% peeling A: 95% or more and less than 100% peeling AA: 100% peeling (all peeling)
(2)剥離層と樹脂基板との剥離力評価
 実施例2-1~2-8及び比較例2-1~2-2で得られた樹脂基板・剥離層付きガラス基板に、25mm×50mmの短冊を作製した。更に、セロテープ(登録商標)(ニチバン(株)製CT-24)を貼った後、オートグラフAGS-X500N((株)島津製作所製)を用いて、剥離角度90°、剥離速度300mm/minで剥離し、剥離力を測定した。なお、剥離できないものは、剥離不可とした。結果を表1に示す。
(2) Evaluation of peeling force between peeling layer and resin substrate I made a strip of paper. Furthermore, after applying Cellotape (registered trademark) (CT-24 manufactured by Nichiban Co., Ltd.), Autograph AGS-X500N (manufactured by Shimadzu Corporation) was used at a peeling angle of 90 ° and a peeling speed of 300 mm / min. It was peeled off and the peel force was measured. In addition, what could not be peeled was made into non-peelable. Table 1 shows the results.
Figure JPOXMLDOC01-appb-T000023
Figure JPOXMLDOC01-appb-T000023
 表1に示した結果より、実施例の剥離層は、ガラス基板との密着性にすぐれており、樹脂膜とは容易にはがれることが確認された。一方、比較例2-1~2-2の剥離層は、ガラス基板との密着性には優れるが、樹脂基板と剥離しにくいことが確認された。 From the results shown in Table 1, it was confirmed that the release layers of Examples had excellent adhesion to the glass substrate and were easily separated from the resin film. On the other hand, it was confirmed that the release layers of Comparative Examples 2-1 and 2-2 had excellent adhesion to the glass substrate, but were difficult to separate from the resin substrate.
(II)(A2)ヒドロキシ基を有するポリエステルを含む剥離層形成用組成物
 下記例で使用した化合物は、以下のとおりである。
PGME:プロピレングリコールモノメチルエーテル
PGMEA:プロピレングリコールモノメチルエーテルアセテート
PL-LI:1,3,4,6-テトラキス(メトキシエチル)グリコールウリル(オルネクス社製、商品名:POWDERLINK 1174)
PPTS:p-トルエンスルホン酸ピリジニウム
HPMA:メタクリル酸2-ヒドロキシプロピル
ADMA:メタクリル酸2-アダマンチル
HFiPMA:メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル
AIBN:アゾビスイソブチロニトリル
DDT:ドデカンチオール
EP1:ビスフェノールA型エポキシ樹脂(三菱ケミカル(株)製、商品名:jER828)
EP2:テレフタレート型エポキシ樹脂(ナガセケムテックス(株)製、商品名:デナコールEX711)
EP3:ビフェニル型エポキシ樹脂(三菱ケミカル(株)製、商品名:YX4000H)
EP4:フルオレン型エポキシ樹脂(大阪ガスケミカル(株)製、商品名:オグソールPG-100)
EP5:フルオレン型エポキシ樹脂(大阪ガスケミカル(株)製、商品名:オグソールCG-500)
EP6:シクロヘキシル型エポキシ樹脂((株)ダイセル製、商品名:CEL2021P)
TPhA:テレフタル酸
IPhA:イソフタル酸
5HIPhA:5-ヒドロキシイソフタル酸
14CHA:1,4-シクロヘキシルジカルボン酸
BTEAC:ベンジルトリエチルアンモニウムクロリド
ETPPB:エチルトリフェニルホスホニウムブロミド
(II) (A2) Release Layer-Forming Composition Containing Polyester Having Hydroxy Group Compounds used in the following examples are as follows.
PGME: propylene glycol monomethyl ether PGMEA: propylene glycol monomethyl ether acetate PL-LI: 1,3,4,6-tetrakis(methoxyethyl) glycoluril (manufactured by Allnex, trade name: POWDERLINK 1174)
PPTS: pyridinium p-toluenesulfonate HPMA: 2-hydroxypropyl methacrylate ADMA: 2-adamantyl methacrylate HFiPMA: 1,1,1,3,3,3-hexafluoroisopropyl methacrylate AIBN: azobisisobutyronitrile DDT: Dodecanethiol EP1: Bisphenol A type epoxy resin (manufactured by Mitsubishi Chemical Corporation, trade name: jER828)
EP2: terephthalate type epoxy resin (manufactured by Nagase ChemteX Corporation, trade name: Denacol EX711)
EP3: Biphenyl-type epoxy resin (manufactured by Mitsubishi Chemical Corporation, trade name: YX4000H)
EP4: Fluorene type epoxy resin (manufactured by Osaka Gas Chemicals Co., Ltd., trade name: Ogusol PG-100)
EP5: Fluorene type epoxy resin (manufactured by Osaka Gas Chemicals Co., Ltd., trade name: Ogusol CG-500)
EP6: Cyclohexyl type epoxy resin (manufactured by Daicel Corporation, trade name: CEL2021P)
TPhA: terephthalic acid IPhA: isophthalic acid 5HIPhA: 5-hydroxyisophthalic acid 14CHA: 1,4-cyclohexyldicarboxylic acid BTEAC: benzyltriethylammonium chloride ETPPB: ethyltriphenylphosphonium bromide
 また、ポリマーの重量平均分子量(Mw)の測定は、前記(I)に記載した方法と同様の方法により行った。 Also, the weight average molecular weight (Mw) of the polymer was measured by the same method as described in (I) above.
[1]ポリマーの合成
[合成例2-1]ポリエステル(A2-1)の合成
 EP1 10.0g、TPhA5.4g及びBTEAC0.25gをPGME36.4gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-1)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-1)のMwは13,200、Mw/Mnは3.9であった。
[1] Synthesis of Polymer [Synthesis Example 2-1] Synthesis of Polyester (A2-1) 10.0 g of EP1, 5.4 g of TPhA and 0.25 g of BTEAC are dissolved in 36.4 g of PGME, reacted at 120° C. for 20 hours, A polyester (A2-1) solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-1) was 13,200 and Mw/Mn was 3.9.
[合成例2-2]ポリエステル(A2-2)の合成
 EP3 10.0g、TPhA5.2g及びBTEAC0.24gをPGME36.0gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-2)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-2)のMwは21,000、Mw/Mnは3.2であった。
[Synthesis Example 2-2] Synthesis of polyester (A2-2) 10.0 g of EP3, 5.2 g of TPhA and 0.24 g of BTEAC were dissolved in 36.0 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-2). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-2) had an Mw of 21,000 and an Mw/Mn of 3.2.
[合成例2-3]ポリエステル(A2-3)の合成
 EP1 10.0g、IPhA5.4g及びBTEAC0.25gをPGME36.4gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-3)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-3)のMwは6,600、Mw/Mnは2.1であった。
[Synthesis Example 2-3] Synthesis of polyester (A2-3) 10.0 g of EP1, 5.4 g of IPhA and 0.25 g of BTEAC were dissolved in 36.4 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-3). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-3) had an Mw of 6,600 and an Mw/Mn of 2.1.
[合成例2-4]ポリエステル(A2-4)の合成
 EP2 10.0g、IPhA6.8g及びBTEAC0.31gをPGME39.9gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-4)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-4)のMwは5,400、Mw/Mnは4.1であった。
[Synthesis Example 2-4] Synthesis of polyester (A2-4) 10.0 g of EP2, 6.8 g of IPhA and 0.31 g of BTEAC were dissolved in 39.9 g of PGME and reacted at 120° C. for 20 hours to obtain polyester (A2-4). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-4) was 5,400 and Mw/Mn was 4.1.
[合成例2-5]ポリエステル(A2-5)の合成
 EP3 10.0g、IPhA5.2g及びBTEAC0.24gをPGME36.0gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-5)溶液(固形分濃度30質量%)を得た。GPC分析の結果、得られたポリエステル(A2-5)のMwは5,400、Mw/Mnは3.3であった。
[Synthesis Example 2-5] Synthesis of polyester (A2-5) 10.0 g of EP3, 5.2 g of IPhA and 0.24 g of BTEAC were dissolved in 36.0 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-5). A solution (solid concentration: 30% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-5) was 5,400 and Mw/Mn was 3.3.
[合成例2-6]ポリエステル(A2-6)の合成
 EP4 10.0g、IPhA4.0g及びBTEAC0.18gをPGME56.5gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-6)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-6)のMwは8,100、Mw/Mnは3.3であった。
[Synthesis Example 2-6] Synthesis of polyester (A2-6) EP4 10.0 g, IPhA 4.0 g and BTEAC 0.18 g were dissolved in PGME 56.5 g, reacted at 120 ° C. for 20 hours, polyester (A2-6) A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-6) had an Mw of 8,100 and an Mw/Mn of 3.3.
[合成例2-7]ポリエステル(A2-7)の合成
 EP5 10.0g、IPhA3.4g及びBTEAC0.15gをPGME54.2gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-7)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-7)のMwは6,600、Mw/Mnは2.0であった。
[Synthesis Example 2-7] Synthesis of polyester (A2-7) 10.0 g of EP5, 3.4 g of IPhA and 0.15 g of BTEAC were dissolved in 54.2 g of PGME, reacted at 120 ° C. for 20 hours, and polyester (A2-7) A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-7) had an Mw of 6,600 and an Mw/Mn of 2.0.
[合成例2-8]ポリエステル(A2-8)の合成
 EP4 10.0g、5HIPhA4.3g及びBTEAC0.18gをPGME58.1gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-8)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-8)のMwは6,200、Mw/Mnは2.4であった。
[Synthesis Example 2-8] Synthesis of polyester (A2-8) 10.0 g of EP4, 4.3 g of 5HIPhA and 0.18 g of BTEAC were dissolved in 58.1 g of PGME and reacted at 120 ° C. for 20 hours to obtain polyester (A2-8). A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-8) was 6,200 and Mw/Mn was 2.4.
[合成例2-9]ポリエステル(A2-9)の合成
 EP5 10.0g、5HIPhA3.7g及びBTEAC0.15gをPGME55.5gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-9)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-9)のMwは7,600、Mw/Mnは2.2であった。
[Synthesis Example 2-9] Synthesis of polyester (A2-9) 10.0 g of EP5, 3.7 g of 5HIPhA and 0.15 g of BTEAC were dissolved in 55.5 g of PGME, reacted at 120 ° C. for 20 hours, and polyester (A2-9) A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-9) had an Mw of 7,600 and an Mw/Mn of 2.2.
[合成例2-10]ポリエステル(A2-10)の合成
 EP6 10.0g、TPhA6.6g及びETPPB0.59gをPGME40.1gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-10)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-10)のMwは9,200、Mw/Mnは2.1であった。
[Synthesis Example 2-10] Synthesis of polyester (A2-10) 10.0 g of EP6, 6.6 g of TPhA and 0.59 g of ETPPB were dissolved in 40.1 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-10). A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the resulting polyester (A2-10) had an Mw of 9,200 and an Mw/Mn of 2.1.
[合成例2-11]ポリエステル(A2-11)の合成
 EP6 10.0g、14CHA6.8g及びETPPB0.59gをPGME40.7gに溶解し、120℃にて20時間反応させ、ポリエステル(A2-11)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたポリエステル(A2-11)のMwは5,800、Mw/Mnは1.7であった。
[Synthesis Example 2-11] Synthesis of polyester (A2-11) 10.0 g of EP6, 6.8 g of 14CHA and 0.59 g of ETPPB were dissolved in 40.7 g of PGME and reacted at 120° C. for 20 hours to give polyester (A2-11). A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, Mw of the obtained polyester (A2-11) was 5,800 and Mw/Mn was 1.7.
[合成例2-12]アクリルポリマー(S1)の合成
 HFiPMA6.43g、HPMA3.93g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME80.1gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S1)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=30:30:40であった。GPC分析の結果、得られたアクリルポリマー(S1)のMwは5,310、Mw/Mnは1.8であった。
[Synthesis Example 2-12] Synthesis of Acrylic Polymer (S1) 6.43 g of HFiPMA, 3.93 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN and 0.92 g of DDT were dissolved in 80.1 g of PGME and reacted at 70°C for 20 hours, An acrylic polymer (S1) solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was HFiPMA:HPMA:ADMA=30:30:40. As a result of GPC analysis, the obtained acrylic polymer (S1) had Mw of 5,310 and Mw/Mn of 1.8.
[2]樹脂基板形成用組成物の調製
[調製例1]樹脂基板形成用組成物F1の調製
 四塩化炭素100gを入れたナスフラスコに、ゼオノア(登録商標)1020R(日本ゼオン(株)製シクロオレフィンポリマー)10g及びエポリード(登録商標)GT401((株)ダイセル製)3gを添加した。この溶液を、窒素雰囲気下、24時間攪拌して溶解し、樹脂基板形成用組成物F1を調製した。
[2] Preparation of Resin Substrate-Forming Composition [Preparation Example 1] Preparation of Resin Substrate-Forming Composition F1 In an eggplant flask containing 100 g of carbon tetrachloride, Zeonor (registered trademark) 1020R (manufactured by Nippon Zeon Co., Ltd.) olefin polymer) and 3 g of Epolead (registered trademark) GT401 (manufactured by Daicel Corporation) were added. This solution was dissolved by stirring for 24 hours in a nitrogen atmosphere to prepare a resin substrate-forming composition F1.
[3]剥離層形成用組成物の調製
[実施例3-1]剥離層形成用組成物1の調製
 合成例1で得られたポリエステル(A2-1)溶液1gに、PL-LI0.06g、PPTS0.01g、アクリルポリマー(S1)溶液0.17g、及びPGMEAを加え、固形分濃度が5質量%、PGMEA濃度が30質量%となるようにPGMEで希釈し、剥離層形成用組成物2-1を調製した。
[3] Preparation of release layer forming composition [Example 3-1] Preparation of release layer forming composition 1 To 1 g of the polyester (A2-1) solution obtained in Synthesis Example 1, 0.06 g of PL-LI, Add 0.01 g of PPTS, 0.17 g of acrylic polymer (S1) solution, and PGMEA, and dilute with PGME so that the solid content concentration is 5% by mass and the PGMEA concentration is 30% by mass, to prepare a release layer forming composition 2- 1 was prepared.
[実施例3-2]剥離層形成用組成物2の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-2)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-2を調製した。
[Example 3-2] Preparation of release layer-forming composition 2 In the same manner as in Example 3-1, except that the polyester (A2-2) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-2 was prepared.
[実施例3-3]剥離層形成用組成物3の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-3)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-3を調製した。
[Example 3-3] Preparation of release layer-forming composition 3 In the same manner as in Example 3-1, except that the polyester (A2-3) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-3 was prepared.
[実施例3-4]剥離層形成用組成物4の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-4)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-4を調製した。
[Example 3-4] Preparation of release layer-forming composition 4 In the same manner as in Example 3-1, except that the polyester (A2-4) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-4 was prepared.
[実施例3-5]剥離層形成用組成物5の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-5)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-5を調製した。
[Example 3-5] Preparation of release layer forming composition 5 In the same manner as in Example 3-1 except that the polyester (A2-5) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-5 was prepared.
[実施例3-6]剥離層形成用組成物6の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-6)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-6を調製した。
[Example 3-6] Preparation of release layer-forming composition 6 In the same manner as in Example 3-1, except that the polyester (A2-6) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-6 was prepared.
[実施例3-7]剥離層形成用組成物7の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-7)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-7を調製した。
[Example 3-7] Preparation of release layer-forming composition 7 A release layer forming composition 2-7 was prepared.
[実施例3-8]剥離層形成用組成物8の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-8)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-8を調製した。
[Example 3-8] Preparation of release layer forming composition 8 In the same manner as in Example 3-1 except that the polyester (A2-8) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-8 was prepared.
[実施例3-9]剥離層形成用組成物9の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-9)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-9を調製した
[Example 3-9] Preparation of release layer-forming composition 9 In the same manner as in Example 3-1, except that the polyester (A2-9) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-9 was prepared
[実施例3-10]剥離層形成用組成物10の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-10)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-10を調製した。
[Example 3-10] Preparation of release layer-forming composition 10 In the same manner as in Example 3-1, except that a polyester (A2-10) solution was used instead of the polyester (A2-1) solution. A release layer forming composition 2-10 was prepared.
[実施例3-11]剥離層形成用組成物11の調製
 ポリエステル(A2-1)溶液の代わりにポリエステル(A2-11)溶液を用いた以外は、実施例3-1と同様の方法で、剥離層形成用組成物2-11を調製した
[Example 3-11] Preparation of release layer forming composition 11 In the same manner as in Example 3-1, except that the polyester (A2-1) solution was used instead of the polyester (A2-1) solution, A release layer forming composition 2-11 was prepared
[4]剥離層及び樹脂基板の作製
[実施例4-1]
 スピンコーター(条件:回転数1,000rpmで約30秒)を用いて、剥離層形成用組成物2-1を、ガラス基板(100mm×100mm、以下同様)の上に塗布した。得られた塗膜を、ホットプレートを用いて100℃で2分間加熱し、次いでホットプレートを用いて230℃で10分間加熱し、ガラス基板上に厚さ約0.1μmの剥離層を形成し、剥離層付きガラス基板を得た。
 その後、すぐにスピンコーター(条件:回転数200rpmで約15秒)を用いて、前記ガラス基板上の剥離層(樹脂薄膜)の上に樹脂基板形成用組成物F1を塗布した。得られた塗膜を、ホットプレートを用いて80℃で2分間加熱し、その後、ホットプレートを用いて230℃で30分間加熱し、剥離層上に厚さ約3μmの樹脂基板を形成し、樹脂基板・剥離層付きガラス基板を得た。その後、紫外可視分光光度計((株)島津製作所製UV-2600)を用いて光透過率を測定した結果、樹脂基板は、400nmで90%以上の透過率を示した。
[4] Preparation of release layer and resin substrate [Example 4-1]
Using a spin coater (conditions: 1,000 rpm for about 30 seconds), the release layer-forming composition 2-1 was applied onto a glass substrate (100 mm×100 mm, hereinafter the same). The resulting coating film was heated at 100° C. for 2 minutes using a hot plate and then heated at 230° C. for 10 minutes using a hot plate to form a release layer having a thickness of about 0.1 μm on the glass substrate. , a glass substrate with a release layer was obtained.
Immediately thereafter, a spin coater (conditions: 200 rpm for about 15 seconds) was used to apply the resin substrate-forming composition F1 onto the release layer (resin thin film) on the glass substrate. The resulting coating film is heated using a hot plate at 80° C. for 2 minutes, and then heated at 230° C. for 30 minutes using a hot plate to form a resin substrate having a thickness of about 3 μm on the release layer, A glass substrate with a resin substrate and a release layer was obtained. After that, the light transmittance was measured using an ultraviolet-visible spectrophotometer (UV-2600 manufactured by Shimadzu Corporation), and the resin substrate exhibited a transmittance of 90% or more at 400 nm.
[実施例4-2]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-2を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-2]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-2 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例4-3]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-3を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-3]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-3 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例4-4]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-4を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-4]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-4 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例4-5]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-5を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-5]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-5 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例4-6]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-6を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-6]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-6 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例4-7]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-7を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-7]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-7 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例4-8]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-8を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-8]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-8 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例4-9]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-9を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-9]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-9 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例4-10]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-10を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-10]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer-forming composition 2-10 was used instead of the release layer-forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例4-11]
 剥離層形成用組成物2-1の代わりに剥離層形成用組成物2-11を用いた以外は、実施例4-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 4-11]
A release layer and a resin substrate were prepared in the same manner as in Example 4-1, except that the release layer forming composition 2-11 was used instead of the release layer forming composition 2-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[5]剥離性の評価
 前記実施例4-1~4-11で得られた剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板について、前記(I)の[4]に記載した方法と同様の方法にて剥離性を確認した。結果を表2に示す。
[5] Evaluation of peelability The glass substrate with a peeling layer and the resin substrate/glass substrate with a peeling layer obtained in Examples 4-1 to 4-11 were subjected to the method described in [4] of (I) above. The peelability was confirmed by the same method. Table 2 shows the results.
Figure JPOXMLDOC01-appb-T000024
Figure JPOXMLDOC01-appb-T000024
 表2に示した結果より、実施例の剥離層は、ガラス基板との密着性に優れており、樹脂膜とは容易にはがれることが確認された。 From the results shown in Table 2, it was confirmed that the release layers of Examples had excellent adhesion to the glass substrate and were easily separated from the resin film.
(III)(A3)1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマーを含む剥離層形成用組成物
 下記例で使用した化合物は、以下のとおりである。
PGME:プロピレングリコールモノメチルエーテル
PGMEA:プロピレングリコールモノメチルエーテルアセテート
CHN:シクロヘキサノン
PL-LI:1,3,4,6-テトラキス(メトキシエチル)グリコールウリル(オルネクス社製、商品名:POWDERLINK 1174)
PPTS:p-トルエンスルホン酸ピリジニウム
MMA:メタクリル酸メチル
HPMA:メタクリル酸2-ヒドロキシプロピル
HEMA:メタクリル酸2-ヒドロキシエチル
4HBA:アクリル酸4-ヒドロキシブチル
HADM:メタクリル酸3-ヒドロキシ-1-アダマンチル
ADMA:メタクリル酸2-アダマンチル
HFiPMA:メタクリル酸1,1,1,3,3,3-ヘキサフルオロイソプロピル
AIBN:アゾビスイソブチロニトリル
DDT:ドデカンチオール
(III) (A3) Composition for Forming a Release Layer Containing an Acrylic Polymer Having a Primary or Secondary Hydroxy Group and Not Having a Fluorine Atom Compounds used in the following examples are as follows.
PGME: propylene glycol monomethyl ether PGMEA: propylene glycol monomethyl ether acetate CHN: cyclohexanone PL-LI: 1,3,4,6-tetrakis(methoxyethyl) glycoluril (manufactured by Allnex, trade name: POWDERLINK 1174)
PPTS: pyridinium p-toluenesulfonate MMA: methyl methacrylate HPMA: 2-hydroxypropyl methacrylate HEMA: 2-hydroxyethyl methacrylate 4HBA: 4-hydroxybutyl acrylate HADM: 3-hydroxy-1-adamantyl methacrylate ADMA: 2-adamantyl methacrylate HFiPMA: 1,1,1,3,3,3-hexafluoroisopropyl methacrylate AIBN: azobisisobutyronitrile DDT: dodecanethiol
 また、ポリマーの重量平均分子量(Mw)の測定は、前記(I)に記載した方法と同様の方法により行った。 Also, the weight average molecular weight (Mw) of the polymer was measured by the same method as described in (I) above.
[1]ポリマーの合成
[合成例3-1]アクリルポリマー(A3-1)の合成
 HEMA20.0g、AIBN1.26g及びDDT1.56gをPGME92gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-1)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-1)のMwは5,400、Mw/Mnは1.7であった。
[1] Synthesis of polymer [Synthesis Example 3-1] Synthesis of acrylic polymer (A3-1) 20.0 g of HEMA, 1.26 g of AIBN and 1.56 g of DDT are dissolved in 92 g of PGME and reacted at 70°C for 20 hours to give an acrylic polymer. (A3-1) A solution (solid concentration: 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-1) had an Mw of 5,400 and an Mw/Mn of 1.7.
[合成例3-2]アクリルポリマー(A3-2)の合成
 HEMA20.0g及びAIBN1.26gをPGME85gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-2)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-2)のMwは13,300、Mw/Mnは2.5であった。
[Synthesis Example 3-2] Synthesis of acrylic polymer (A3-2) 20.0 g of HEMA and 1.26 g of AIBN were dissolved in 85 g of PGME, reacted at 70 ° C. for 20 hours, and acrylic polymer (A3-2) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-2) had an Mw of 13,300 and an Mw/Mn of 2.5.
[合成例3-3]アクリルポリマー(A3-3)の合成
 HPMA20.0g、AIBN1.14g及びDDT1.40gをPGME90.2gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-3)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-3)のMwは6,300、Mw/Mnは1.5であった。
[Synthesis Example 3-3] Synthesis of Acrylic Polymer (A3-3) 20.0 g of HPMA, 1.14 g of AIBN and 1.40 g of DDT were dissolved in 90.2 g of PGME and reacted at 70° C. for 20 hours to obtain acrylic polymer (A3-3). ) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-3) had an Mw of 6,300 and an Mw/Mn of 1.5.
[合成例3-4]アクリルポリマー(A3-4)の合成
 HPMA20.0g及びAIBN1.14gをPGME84.5gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-4)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-4)のMwは13,000、Mw/Mnは2.5であった。
[Synthesis Example 3-4] Synthesis of Acrylic Polymer (A3-4) 20.0 g of HPMA and 1.14 g of AIBN were dissolved in 84.5 g of PGME and reacted at 70° C. for 20 hours to obtain an acrylic polymer (A3-4) solution (solid concentration of 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-4) had an Mw of 13,000 and an Mw/Mn of 2.5.
[合成例3-5]アクリルポリマー(A3-5)の合成
 4HBA20.0g、AIBN1.14g及びDDT1.40gをPGME90.2gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-5)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-5)のMwは4,200、Mw/Mnは1.3であった。
[Synthesis Example 3-5] Synthesis of acrylic polymer (A3-5) 20.0 g of 4HBA, 1.14 g of AIBN and 1.40 g of DDT were dissolved in 90.2 g of PGME and allowed to react at 70°C for 20 hours to give acrylic polymer (A3-5). ) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-5) had an Mw of 4,200 and an Mw/Mn of 1.3.
[合成例3-6]アクリルポリマー(A3-6)の合成
 MMA10.0g、HEMA13.0g、AIBN1.64g及びDDT1.21gをPGME103.4gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-6)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HEMA=50:50であった。GPC分析の結果、得られたアクリルポリマー(A3-6)のMwは6,600、Mw/Mnは1.9であった。
[Synthesis Example 3-6] Synthesis of acrylic polymer (A3-6) 10.0 g of MMA, 13.0 g of HEMA, 1.64 g of AIBN and 1.21 g of DDT were dissolved in 103.4 g of PGME and reacted at 70°C for 20 hours to give an acrylic polymer. (A3-6) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HEMA=50:50. As a result of GPC analysis, the obtained acrylic polymer (A3-6) had an Mw of 6,600 and an Mw/Mn of 1.9.
[合成例3-7]アクリルポリマー(A3-7)の合成
 MMA10.0g、HPMA14.3g、AIBN1.64g及びDDT1.21gをPGME109.0gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-7)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HPMA=50:50であった。GPC分析の結果、得られたアクリルポリマー(A3-7)のMwは6,400、Mw/Mnは2.3であった。
[Synthesis Example 3-7] Synthesis of Acrylic Polymer (A3-7) 10.0 g of MMA, 14.3 g of HPMA, 1.64 g of AIBN and 1.21 g of DDT are dissolved in 109.0 g of PGME, reacted at 70° C. for 20 hours, and (A3-7) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HPMA=50:50. As a result of GPC analysis, the obtained acrylic polymer (A3-7) had an Mw of 6,400 and an Mw/Mn of 2.3.
[合成例3-8]アクリルポリマー(A3-8)の合成
 MMA15.0g、HEMA8.36g、AIBN1.74g及びDDT1.30gをPGME105.7gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-8)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HEMA=70:30であった。GPC分析の結果、得られたアクリルポリマー(A3-8)のMwは5,500、Mw/Mnは2.0であった。
[Synthesis Example 3-8] Synthesis of Acrylic Polymer (A3-8) 15.0 g of MMA, 8.36 g of HEMA, 1.74 g of AIBN and 1.30 g of DDT were dissolved in 105.7 g of PGME, reacted at 70° C. for 20 hours to obtain an acrylic polymer. (A3-8) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HEMA=70:30. As a result of GPC analysis, the obtained acrylic polymer (A3-8) had an Mw of 5,500 and an Mw/Mn of 2.0.
[合成例3-9]アクリルポリマー(A3-9)の合成
 MMA15.0g、HPMA9.26g、AIBN1.74g及びDDT1.30gをPGME109.3gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-9)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HPMA=70:30であった。GPC分析の結果、得られたアクリルポリマー(A3-9)のMwは6,000、Mw/Mnは2.0であった。
[Synthesis Example 3-9] Synthesis of Acrylic Polymer (A3-9) 15.0 g of MMA, 9.26 g of HPMA, 1.74 g of AIBN and 1.30 g of DDT are dissolved in 109.3 g of PGME, reacted at 70° C. for 20 hours to give an acrylic polymer. (A3-9) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HPMA=70:30. As a result of GPC analysis, the obtained acrylic polymer (A3-9) had an Mw of 6,000 and an Mw/Mn of 2.0.
[合成例3-10]アクリルポリマー(A3-10)の合成
 HADM20.0g、AIBN0.69g及びDDT0.86gをPGME86.2gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-10)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-10)のMwは5,100、Mw/Mnは1.5であった。
[Synthesis Example 3-10] Synthesis of acrylic polymer (A3-10) 20.0 g of HADM, 0.69 g of AIBN and 0.86 g of DDT were dissolved in 86.2 g of PGME, reacted at 70 ° C. for 20 hours, and ) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-10) had an Mw of 5,100 and an Mw/Mn of 1.5.
[合成例3-11]アクリルポリマー(A3-11)の合成
 MMA10.0g、HADM10.12g、AIBN1.17g及びDDT0.87gをPGME88.6gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A11)溶液(固形分濃度20質量%)を得た。各単位の組成比は、MMA:HADM=70:30であった。GPC分析の結果、得られたアクリルポリマー(A3-11)のMwは6,600、Mw/Mnは1.6であった。
[Synthesis Example 3-11] Synthesis of acrylic polymer (A3-11) 10.0 g of MMA, 10.12 g of HADM, 1.17 g of AIBN and 0.87 g of DDT were dissolved in 88.6 g of PGME and reacted at 70°C for 20 hours to give an acrylic polymer. (A11) A solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was MMA:HADM=70:30. As a result of GPC analysis, the obtained acrylic polymer (A3-11) had an Mw of 6,600 and an Mw/Mn of 1.6.
[合成例3-12]アクリルポリマー(A3-12)の合成
 MMA10.0g、AIBN0.82g及びDDT0.61gをPGME45.7gに溶解し、70℃にて20時間反応させ、アクリルポリマー(A3-12)溶液(固形分濃度20質量%)を得た。GPC分析の結果、得られたアクリルポリマー(A3-12)のMwは5,200、Mw/Mnは1.7であった。
[Synthesis Example 3-12] Synthesis of acrylic polymer (A3-12) 10.0 g of MMA, 0.82 g of AIBN and 0.61 g of DDT were dissolved in 45.7 g of PGME, reacted at 70°C for 20 hours, and the acrylic polymer (A3-12) was ) solution (solid content concentration 20% by mass) was obtained. As a result of GPC analysis, the obtained acrylic polymer (A3-12) had an Mw of 5,200 and an Mw/Mn of 1.7.
[合成例3-13]アクリルポリマー(S1)の合成
 HFiPMA6.43g、HPMA3.93g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME80.1gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S1)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=30:30:40であった。GPC分析の結果、得られたアクリルポリマー(S1)のMwは5,310、Mw/Mnは1.8であった。
[Synthesis Example 3-13] Synthesis of Acrylic Polymer (S1) 6.43 g of HFiPMA, 3.93 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN and 0.92 g of DDT were dissolved in 80.1 g of PGME and reacted at 70°C for 20 hours, An acrylic polymer (S1) solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was HFiPMA:HPMA:ADMA=30:30:40. As a result of GPC analysis, the obtained acrylic polymer (S1) had Mw of 5,310 and Mw/Mn of 1.8.
[合成例3-14]アクリルポリマー(S2)の合成
 HFiPMA8.57g、HPMA2.62g、ADMA8.00g、AIBN0.74g及びDDT0.92gをPGME83.4gに溶解し、70℃にて20時間反応させ、アクリルポリマー(S2)溶液(固形分濃度20質量%)を得た。各単位の組成比は、HFiPMA:HPMA:ADMA=40:20:40であった。GPC分析の結果、得られたアクリルポリマー(S2)のMwは5,500、Mw/Mnは1.8であった。
[Synthesis Example 3-14] Synthesis of acrylic polymer (S2) 8.57 g of HFiPMA, 2.62 g of HPMA, 8.00 g of ADMA, 0.74 g of AIBN and 0.92 g of DDT were dissolved in 83.4 g of PGME and reacted at 70°C for 20 hours, An acrylic polymer (S2) solution (solid concentration: 20% by mass) was obtained. The composition ratio of each unit was HFiPMA:HPMA:ADMA=40:20:40. As a result of GPC analysis, the obtained acrylic polymer (S2) had an Mw of 5,500 and an Mw/Mn of 1.8.
[2]樹脂基板形成用組成物の調製
[調製例1]樹脂基板形成用組成物F1の調製
 四塩化炭素100gを入れたナスフラスコに、ゼオノア(登録商標)1020R(日本ゼオン(株)製シクロオレフィンポリマー)10g及びエポリード(登録商標)GT401((株)ダイセル製)3gを添加した。この溶液を、窒素雰囲気下、24時間攪拌して溶解し、樹脂基板形成用組成物F1を調製した。
[2] Preparation of Resin Substrate-Forming Composition [Preparation Example 1] Preparation of Resin Substrate-Forming Composition F1 In an eggplant flask containing 100 g of carbon tetrachloride, Zeonor (registered trademark) 1020R (manufactured by Nippon Zeon Co., Ltd.) olefin polymer) and 3 g of Epolead (registered trademark) GT401 (manufactured by Daicel Corporation) were added. This solution was dissolved by stirring for 24 hours in a nitrogen atmosphere to prepare a resin substrate-forming composition F1.
[3]剥離層形成用組成物の調製
[実施例5-1]剥離層形成用組成物1の調製
 合成例1で得られたアクリルポリマー(A3-1)溶液1gに、PL-LI0.06g、PPTS0.01g、アクリルポリマー(S1)溶液0.08g、及びPGMEAを加え、固形分濃度が5質量%、PGMEA濃度が30質量%となるようにPGMEで希釈し、剥離層形成用組成物3-1を調製した。
[3] Preparation of release layer-forming composition [Example 5-1] Preparation of release layer-forming composition 1 0.06 g of PL-LI was added to 1 g of the acrylic polymer (A3-1) solution obtained in Synthesis Example 1. , 0.01 g of PPTS, 0.08 g of acrylic polymer (S1) solution, and PGMEA were added and diluted with PGME so that the solid content concentration was 5% by mass and the PGMEA concentration was 30% by mass. -1 was prepared.
[実施例5-2]剥離層形成用組成物2の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-2)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-2を調製した。
[Example 5-2] Preparation of release layer forming composition 2 The same method as in Example 5-1 except that the acrylic polymer (A3-2) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-2 was prepared.
[実施例5-3]剥離層形成用組成物3の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-3)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-3を調製した。
[Example 5-3] Preparation of release layer-forming composition 3 The same method as in Example 5-1 except that the acrylic polymer (A3-3) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-3 was prepared.
[実施例5-4]剥離層形成用組成物4の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-4)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-4を調製した。
[Example 5-4] Preparation of release layer-forming composition 4 The same method as in Example 5-1 except that the acrylic polymer (A3-4) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-4 was prepared.
[実施例5-5]剥離層形成用組成物5の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-5)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-5を調製した。
[Example 5-5] Preparation of release layer forming composition 5 The same method as in Example 5-1 except that the acrylic polymer (A3-5) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-5 was prepared.
[実施例5-6]剥離層形成用組成物6の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-6)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-6を調製した。
[Example 5-6] Preparation of release layer forming composition 6 The same method as in Example 5-1 except that the acrylic polymer (A3-6) solution was used instead of the acrylic polymer (A3-1) solution. A release layer-forming composition 3-6 was prepared.
[実施例5-7]剥離層形成用組成物7の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-6)溶液を用い、アクリルポリマー(S1)を0.17gに変更した以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-7を調製した。
[Example 5-7] Preparation of release layer forming composition 7 The acrylic polymer (A3-6) solution was used instead of the acrylic polymer (A3-1) solution, and the acrylic polymer (S1) was changed to 0.17 g. A release layer-forming composition 3-7 was prepared in the same manner as in Example 5-1, except for the above.
[実施例5-8]剥離層形成用組成物8の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-7)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-8を調製した。
[Example 5-8] Preparation of release layer forming composition 8 The same method as in Example 5-1 except that the acrylic polymer (A3-7) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-8 was prepared.
[実施例5-9]剥離層形成用組成物9の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-7)溶液を用い、アクリルポリマー(S1)を0.17gに変更した以外は、実施例1-1と同様の方法で、剥離層形成用組成物3-9を調製した。
[Example 5-9] Preparation of release layer forming composition 9 Acrylic polymer (A3-7) solution was used instead of acrylic polymer (A3-1) solution, and acrylic polymer (S1) was changed to 0.17 g. A release layer-forming composition 3-9 was prepared in the same manner as in Example 1-1, except for the above.
[実施例5-10]剥離層形成用組成物10の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-7)溶液を用い、アクリルポリマー(S1)溶液の代わりにアクリルポリマー(S2)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-10を調製した。
[Example 5-10] Preparation of release layer-forming composition 10 Acrylic polymer (A3-7) solution was used instead of acrylic polymer (A3-1) solution, and acrylic polymer (S1) solution was replaced with acrylic polymer (A3-7) solution. S2) A release layer-forming composition 3-10 was prepared in the same manner as in Example 5-1, except that the solution was used.
[実施例5-11]剥離層形成用組成物11の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-8)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-11を調製した。
[Example 5-11] Preparation of release layer forming composition 11 The same method as in Example 5-1 except that the acrylic polymer (A3-8) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-11 was prepared.
[実施例5-12]剥離層形成用組成物12の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-9)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-12を調製した。
[Example 5-12] Preparation of release layer forming composition 12 The same method as in Example 5-1 except that the acrylic polymer (A3-9) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-12 was prepared.
[比較例3-1]剥離層形成用組成物13の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-10)溶液を用い、溶媒をCHNに変更した以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-13を調製した。
[Comparative Example 3-1] Preparation of Release Layer-Forming Composition 13 Example 5 except that the acrylic polymer (A3-10) solution was used instead of the acrylic polymer (A3-1) solution, and the solvent was changed to CHN. A release layer-forming composition 3-13 was prepared in the same manner as in -1.
[比較例3-2]剥離層形成用組成物14の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-11)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-14を調製した。
[Comparative Example 3-2] Preparation of release layer-forming composition 14 The same method as in Example 5-1 except that the acrylic polymer (A3-11) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-14 was prepared.
[比較例3-3]剥離層形成用組成物15の調製
 アクリルポリマー(A3-1)溶液の代わりにアクリルポリマー(A3-12)溶液を用いた以外は、実施例5-1と同様の方法で、剥離層形成用組成物3-15を調製した。
[Comparative Example 3-3] Preparation of release layer-forming composition 15 The same method as in Example 5-1, except that the acrylic polymer (A3-12) solution was used instead of the acrylic polymer (A3-1) solution. A release layer forming composition 3-15 was prepared.
[4]剥離層及び樹脂基板の作製
[実施例6-1]
 スピンコーター(条件:回転数1,000rpmで約30秒)を用いて、剥離層形成用組成物3-1を、ガラス基板(100mm×100mm、以下同様)の上に塗布した。得られた塗膜を、ホットプレートを用いて100℃で2分間加熱し、次いでホットプレートを用いて230℃で10分間加熱し、ガラス基板上に厚さ約0.1μmの剥離層を形成し、剥離層付きガラス基板を得た。
 その後、すぐにスピンコーター(条件:回転数200rpmで約15秒)を用いて、形成したガラス基板上の剥離層(樹脂薄膜)の上に樹脂基板形成用組成物F1を塗布した。得られた塗膜を、ホットプレートを用いて80℃で2分間加熱し、その後、ホットプレートを用いて230℃で30分間加熱し、剥離層上に厚さ約3μmの樹脂基板を形成し、樹脂基板・剥離層付きガラス基板を得た。その後、紫外可視分光光度計((株)島津製作所製UV-2600)を用いて光透過率を測定した結果、樹脂基板は、400nmで90%以上の透過率を示した。
[4] Preparation of release layer and resin substrate [Example 6-1]
Using a spin coater (conditions: 1,000 rpm for about 30 seconds), the release layer-forming composition 3-1 was applied onto a glass substrate (100 mm×100 mm, hereinafter the same). The resulting coating film was heated at 100° C. for 2 minutes using a hot plate and then heated at 230° C. for 10 minutes using a hot plate to form a release layer having a thickness of about 0.1 μm on the glass substrate. , a glass substrate with a release layer was obtained.
Immediately thereafter, a spin coater (conditions: 200 rpm for about 15 seconds) was used to apply the resin substrate-forming composition F1 onto the formed release layer (resin thin film) on the glass substrate. The resulting coating film is heated using a hot plate at 80° C. for 2 minutes, and then heated at 230° C. for 30 minutes using a hot plate to form a resin substrate having a thickness of about 3 μm on the release layer, A glass substrate with a resin substrate and a release layer was obtained. After that, the light transmittance was measured using an ultraviolet-visible spectrophotometer (UV-2600 manufactured by Shimadzu Corporation), and the resin substrate exhibited a transmittance of 90% or more at 400 nm.
[実施例6-2]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-2を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-2]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-2 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-3]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-3を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-3]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-3 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-4]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-4を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-4]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-4 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-5]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-5を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-5]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-5 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-6]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-6を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-6]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-6 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-7]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-7を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-7]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-7 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-8]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-8を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-8]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-8 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-9]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-9を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-9]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-9 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-10]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-10を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-10]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-10 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-11]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-11を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-11]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-11 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[実施例6-12]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-12を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Example 6-12]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-12 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[比較例4-1]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-13を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Comparative Example 4-1]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-13 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[比較例4-2]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-14を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Comparative Example 4-2]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer forming composition 3-14 was used instead of the release layer forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[比較例4-3]
 剥離層形成用組成物3-1の代わりに剥離層形成用組成物3-15を用いた以外は、実施例6-1と同様の方法で、剥離層及び樹脂基板を作製し、剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板を得た。
[Comparative Example 4-3]
A release layer and a resin substrate were prepared in the same manner as in Example 6-1, except that the release layer-forming composition 3-15 was used instead of the release layer-forming composition 3-1. A glass substrate and a glass substrate with a resin substrate and a release layer were obtained.
[5]剥離性の評価
 実施例6-1~6-12及び比較例4-1~4-3で得られた剥離層付きガラス基板及び樹脂基板・剥離層付きガラス基板について、前記(I)の[4]に記載した方法と同様の方法にて剥離性を確認した。結果を表3に示す。
[5] Evaluation of peelability For the glass substrates with peeling layers and resin substrates/glass substrates with peeling layers obtained in Examples 6-1 to 6-12 and Comparative Examples 4-1 to 4-3, the above (I) The peelability was confirmed by the same method as described in [4]. Table 3 shows the results.
[6]硬化性評価
 実施例6-1~6-12及び比較例4-1~4-3で得られた剥離層付きガラス基板をEDMに室温で5分間浸漬させた。その後、ホットプレートを用いて100℃で2分間加熱し、乾燥させた。PGME浸漬前後の膜厚を測定し、下記式にて残膜率を算出し、以下の基準に基づき、硬化の程度を評価した。結果を表3に示す。
<残膜率計算式>
{(浸漬後の膜厚)/(浸漬前の膜厚)}×100
<判定基準>
  ◎:残膜率≧95%
  ○:残膜率70~94%
  △:残膜率50~69%
  ×:残膜率<50%
[6] Curability Evaluation The glass substrates with release layers obtained in Examples 6-1 to 6-12 and Comparative Examples 4-1 to 4-3 were immersed in EDM at room temperature for 5 minutes. After that, it was dried by heating at 100° C. for 2 minutes using a hot plate. The film thickness before and after immersion in PGME was measured, the residual film ratio was calculated by the following formula, and the degree of curing was evaluated based on the following criteria. Table 3 shows the results.
<Remaining film rate calculation formula>
{(film thickness after immersion)/(film thickness before immersion)}×100
<Judgment Criteria>
◎: Remaining film rate ≥ 95%
○: Remaining film rate 70 to 94%
△: Remaining film rate 50 to 69%
×: Remaining film rate <50%
Figure JPOXMLDOC01-appb-T000025
Figure JPOXMLDOC01-appb-T000025
 表3に示したとおり、実施例の剥離層は、ガラス基板との密着性に優れ、また、樹脂膜とは容易にはがれることが確認された。一方、比較例4-1~4-3の剥離層は、ガラス基板との密着性には優れるが、樹脂基板と剥離しにくいことが確認された。 As shown in Table 3, it was confirmed that the release layers of Examples had excellent adhesion to the glass substrate and were easily separated from the resin film. On the other hand, it was confirmed that the release layers of Comparative Examples 4-1 to 4-3 had excellent adhesion to the glass substrate, but were difficult to separate from the resin substrate.

Claims (15)

  1. (A)(A1)ヒドロキシアルキル基を有するセルロース又はその誘導体、(A2)ヒドロキシ基を有するポリエステル、又は、(A3)1級又は2級ヒドロキシ基を有し、かつ、フッ素原子を有しないアクリルポリマー、
    (B)酸化合物又はその塩、
    (C)ヒドロキシアルキル基及び/又はアルコキシメチル基で置換された窒素原子を有する化合物から選ばれる架橋剤、
    (D)下記式(a1)で表される繰り返し単位、下記式(b)で表される繰り返し単位及び下記式(c)で表される繰り返し単位を含む高分子添加剤、並びに
    (E)溶剤
    を含み、前記(D)高分子添加剤が、前記(A)成分100質量部に対し、5~100質量部含まれる剥離層形成用組成物。
    Figure JPOXMLDOC01-appb-C000001
    (式中、RAは、それぞれ独立に、水素原子又はメチル基であり、RB1は、少なくとも1つの水素原子がフッ素原子で置換された炭素数3又は4の分岐状のアルキル基であり、RCは、炭素数1~10のヒドロキシアルキル基であり、RDは、炭素数の6~20の多環式アルキル基又は炭素数6~12のアリール基である。)
    (A) (A1) a cellulose having a hydroxyalkyl group or a derivative thereof, (A2) a polyester having a hydroxy group, or (A3) an acrylic polymer having a primary or secondary hydroxy group and no fluorine atom ,
    (B) an acid compound or a salt thereof;
    (C) a cross-linking agent selected from compounds having a nitrogen atom substituted with a hydroxyalkyl group and/or an alkoxymethyl group;
    (D) a polymer additive containing a repeating unit represented by the following formula (a1), a repeating unit represented by the following formula (b) and a repeating unit represented by the following formula (c), and (E) a solvent and 5 to 100 parts by mass of the polymer additive (D) per 100 parts by mass of the component (A).
    Figure JPOXMLDOC01-appb-C000001
    (Wherein, R A is each independently a hydrogen atom or a methyl group, R B1 is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom, R C is a hydroxyalkyl group having 1 to 10 carbon atoms, and R D is a polycyclic alkyl group having 6 to 20 carbon atoms or an aryl group having 6 to 12 carbon atoms.)
  2.  前記式(b)で表される繰り返し単位において、RCが、炭素数2~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第2級又は第3級炭素原子である請求項1記載の剥離層形成用組成物。 wherein in the repeating unit represented by the formula (b), R is a hydroxyalkyl group having 2 to 10 carbon atoms, and the carbon atom to which the hydroxy group is bonded is a secondary or tertiary carbon atom; Item 1. The composition for forming a release layer according to item 1.
  3.  前記式(b)で表される繰り返し単位において、RCが、炭素数1~10のヒドロキシアルキル基であって、ヒドロキシ基が結合する炭素原子が第1級炭素原子であり、かつ、式(a1)で表される繰り返し単位の含有割合が、(D)高分子添加剤の全繰り返し単位中25モル%以上である請求項1記載の剥離層形成用組成物。 In the repeating unit represented by the formula (b), R is a hydroxyalkyl group having 1 to 10 carbon atoms, the carbon atom to which the hydroxy group is bonded is a primary carbon atom, and the formula ( 2. The composition for forming a release layer according to claim 1, wherein the content of the repeating unit represented by a1) is 25 mol % or more of all the repeating units of the polymer additive (D).
  4.  前記(D)高分子添加剤が、下記式(a2)で表される繰り返し単位、下記式(b)で表される繰り返し単位、下記式(c)で表される繰り返し単位及び下記式(d)で表される繰り返し単位を含む請求項1記載の剥離層形成用組成物。
    Figure JPOXMLDOC01-appb-C000002
    (式中、RA、RC及びRDは、前記と同じ意味を表し、RB2は、少なくとも1つの水素原子がフッ素原子で置換された炭素数3又は4の分岐状のアルキル基であるが、2-メチル-1,1,1,3,3,3-ヘキサフルオロイソプロピル基は含まず、REは、単結合、炭素数6~20の多環式アルキレン基又は炭素数6~12のアリーレン基であり、RFは、単結合又は炭素数1~10のアルキレン基であり、RGは、メチル基、エチル基又はヒドロキシ基である。)
    The (D) polymer additive comprises a repeating unit represented by the following formula (a2), a repeating unit represented by the following formula (b), a repeating unit represented by the following formula (c), and a repeating unit represented by the following formula (d). 2. The composition for forming a release layer according to claim 1, comprising a repeating unit represented by ).
    Figure JPOXMLDOC01-appb-C000002
    (wherein R A , R C and R D have the same meanings as above, and R B2 is a branched alkyl group having 3 or 4 carbon atoms in which at least one hydrogen atom is substituted with a fluorine atom. However, 2-methyl-1,1,1,3,3,3-hexafluoroisopropyl group is not included, and R E is a single bond, a polycyclic alkylene group having 6 to 20 carbon atoms, or 6 to 12 carbon atoms. is an arylene group, R F is a single bond or an alkylene group having 1 to 10 carbon atoms, and R G is a methyl group, an ethyl group or a hydroxy group.)
  5.  前記(A1)成分が、ヒドロキシエチルセルロース及びヒドロキシプロピルセルロース、並びにこれらの誘導体からなる群より選ばれる少なくとも1種である請求項1~4のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 4, wherein the component (A1) is at least one selected from the group consisting of hydroxyethyl cellulose, hydroxypropyl cellulose, and derivatives thereof.
  6.  前記(A2)成分が、芳香族基又は脂環族基を主鎖に有するポリエステルである請求項1~4のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 4, wherein the component (A2) is a polyester having an aromatic group or an alicyclic group in its main chain.
  7.  前記(A2)成分が、エポキシ部位を2個有する化合物とカルボキシ基を2個有する化合物とを反応させて得られるポリエステルである、請求項1~4及び6のいずれか1項記載の剥離層形成用組成物。 The release layer-forming according to any one of claims 1 to 4 and 6, wherein the component (A2) is a polyester obtained by reacting a compound having two epoxy moieties and a compound having two carboxy groups. composition.
  8.  前記(A3)成分が、ポリエチレングリコールエステル基又は炭素数2~6の1級もしくは2級ヒドロキシアルキルエステル基を有するアクリルポリマーである請求項1~4のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 4, wherein the component (A3) is an acrylic polymer having a polyethylene glycol ester group or a primary or secondary hydroxyalkyl ester group having 2 to 6 carbon atoms. thing.
  9.  前記(A3)成分が、炭素数2~6の1級又は2級ヒドロキシアルキル基を側鎖に有するアクリルポリマーである請求項1~4及び8のいずれか1項記載の剥離層形成用組成物。 9. The composition for forming a release layer according to any one of claims 1 to 4 and 8, wherein the component (A3) is an acrylic polymer having a primary or secondary hydroxyalkyl group having 2 to 6 carbon atoms in its side chain. .
  10.  前記(B)成分が、スルホン酸化合物又はその塩である請求項1~9のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 9, wherein the component (B) is a sulfonic acid compound or a salt thereof.
  11.  前記(C)架橋剤が、下記式(C-1)~(C-5)のいずれかで表される化合物である請求項1~10のいずれか1項記載の剥離層形成用組成物。
    Figure JPOXMLDOC01-appb-C000003
    (式中、R11~R26は、それぞれ独立に、炭素数1~6のアルキル基であり、R27は、水素原子又はメチル基である。)
    The composition for forming a release layer according to any one of claims 1 to 10, wherein the (C) crosslinking agent is a compound represented by any one of the following formulas (C-1) to (C-5).
    Figure JPOXMLDOC01-appb-C000003
    (In the formula, R 11 to R 26 are each independently an alkyl group having 1 to 6 carbon atoms, and R 27 is a hydrogen atom or a methyl group.)
  12.  前記(C)架橋剤の含有量が、前記(A)成分100質量部に対し、10~100質量部である請求項1~11のいずれか1項記載の剥離層形成用組成物。 The composition for forming a release layer according to any one of claims 1 to 11, wherein the content of the (C) crosslinking agent is 10 to 100 parts by mass with respect to 100 parts by mass of the component (A).
  13.  請求項1~12のいずれか1項記載の剥離層形成用組成物から得られる剥離層。 A release layer obtained from the release layer-forming composition according to any one of claims 1 to 12.
  14.  請求項13記載の剥離層に、波長400nmの光透過率が80%以上である樹脂層が積層された積層体。 A laminate in which a resin layer having a light transmittance of 80% or more at a wavelength of 400 nm is laminated on the release layer according to claim 13.
  15.  請求項1~12のいずれか1項記載の剥離層形成用組成物を基体に塗布し、剥離層を形成する工程、
     前記剥離層上に、波長400nmの光透過率が80%以上である樹脂基板を形成する工程、及び
     前記樹脂基板を、0.25N/25mm以下の剥離力で剥離する工程
    を含む樹脂基板の製造方法。
    a step of applying the composition for forming a release layer according to any one of claims 1 to 12 to a substrate to form a release layer;
    Manufacture of a resin substrate, comprising the steps of: forming a resin substrate having a light transmittance of 80% or more at a wavelength of 400 nm on the peeling layer; and peeling the resin substrate with a peeling force of 0.25 N/25 mm or less. Method.
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