WO2022022324A1 - Bipolar current collector, pole pieces, and secondary battery - Google Patents
Bipolar current collector, pole pieces, and secondary battery Download PDFInfo
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- WO2022022324A1 WO2022022324A1 PCT/CN2021/107266 CN2021107266W WO2022022324A1 WO 2022022324 A1 WO2022022324 A1 WO 2022022324A1 CN 2021107266 W CN2021107266 W CN 2021107266W WO 2022022324 A1 WO2022022324 A1 WO 2022022324A1
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- 229910052751 metal Inorganic materials 0.000 claims abstract description 187
- 239000002184 metal Substances 0.000 claims abstract description 187
- 239000011248 coating agent Substances 0.000 claims abstract description 111
- 238000000576 coating method Methods 0.000 claims abstract description 111
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- 229910052802 copper Inorganic materials 0.000 description 12
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- 229910052759 nickel Inorganic materials 0.000 description 2
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/66—Selection of materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/70—Carriers or collectors characterised by shape or form
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the technical field of secondary batteries, and in particular, to a bipolar current collector, a pole piece and a secondary battery.
- the negative electrode current collector usually forms a copper metal layer on both sides of the polymer layer
- the positive electrode current collector usually forms an aluminum metal layer on both sides of the polymer layer, and then prepares the pole piece and the secondary battery.
- the prior art provides a bipolar current collector.
- a copper layer and an aluminum layer are respectively formed on the two surfaces of the insulating film layer. and preparation of secondary batteries.
- the insulating film layer is easily welded through, thereby causing a short circuit between the copper layer and the aluminum layer.
- the purpose of this application is to provide a bipolar current collector, a pole piece and a secondary battery, which can avoid the short circuit between the positive and negative electrodes, and can facilitate the connection between the tab and the current collector to be firmer, and can improve the Overcurrent capability at the tab connection.
- the present application provides a bipolar current collector, comprising an insulating film layer, a positive electrode metal layer and a negative electrode metal layer.
- the insulating film layer has oppositely arranged first and second surfaces along the thickness direction, the positive metal layer is arranged on the first surface, and the negative metal layer is arranged on the second surface.
- the positive electrode metal layer has a first coating area for coating the positive electrode active material and a first tab area for connecting the positive electrode tabs, and the thickness of the first tab area is greater than the thickness of at least part of the first coating area .
- the negative electrode metal layer has a second coating area for coating the negative electrode active material and a second tab area for connecting the negative electrode tabs, and the thickness of the second tab area is greater than the thickness of at least part of the second coating area .
- the positive metal layer is used as the positive electrode of the current collector, and the negative electrode metal layer is used as the negative electrode of the current collector.
- the first tab area of the positive electrode metal layer is connected to the positive electrode tab, since the thickness of the first tab area is relatively thick, it can be avoided that the insulating film layer is perforated when the positive electrode tab is connected, so that to a certain extent Avoid short-circuiting the positive and negative poles of the secondary battery.
- the second tab area of the negative electrode metal layer is connected to the negative electrode tab, since the thickness of the second tab area is relatively thick, it can be avoided to perforate the insulating film layer when connecting the negative electrode tab, so that to a certain extent Avoid short-circuiting the positive and negative poles of the secondary battery.
- the first coating area includes a first sub-area and a second sub-area, the first sub-area is located on at least one side in the width direction of the second sub-area, the The thickness of the first sub-region is greater than the thickness of the second sub-region, and the thickness of the first tab region is greater than the thickness of the second sub-region and not lower than the thickness of the first sub-region;
- the second coating area includes a third sub-area and a fourth sub-area, the third sub-area is located on at least one side in the width direction of the fourth sub-area, and the thickness of the third sub-area is greater than that of the fourth sub-area.
- the thickness of the fourth sub-region, the thickness of the second tab region is greater than the thickness of the fourth sub-region and not lower than the thickness of the third sub-region.
- the thickness of the first sub-region and the third sub-region is relatively thick.
- the connection strength between the active material layer and the metal layer can be enhanced, and on the other hand, the active material layer can be coated.
- the overcurrent capability of the two is stronger, which can make the current generated by the active material layer finally converge to the tab, and improve the pole piece Conductivity.
- a stepped surface can be formed between the first sub-region and the second sub-region, so as to increase the coating thickness in the first coating area.
- the contact area between the coated active material layer and the positive metal layer in the second coating area can improve the adhesion of the coated active material layer; since the thickness of the third sub-region in the second coating area is different from the thickness of the fourth sub-region, it can be A step surface is formed between the third sub-region and the fourth sub-region to increase the contact area between the coated active material layer coated in the second coating region and the negative electrode metal layer, thereby improving the adhesion of the coated active material layer. focus.
- the first sub-regions are two and are distributed on opposite sides of the second sub-region in the width direction, and the two first sub-regions are distributed near the the position of the first tab area and the position far from the first tab area; the third sub-areas are two and are distributed on opposite sides in the width direction of the fourth sub-area, and the two The third sub-regions are distributed at positions close to the second tab region and positions away from the second tab region.
- the thickness of the first sub-region is consistent with the thickness of the first tab region
- the thickness of the third sub-region is consistent with the thickness of the second tab region .
- the arrangement can enhance the connection strength between the active material layer and the metal layer, can improve the flow-through capability, and can make the structure of the bipolar current collector simple.
- the width of the first sub-region is 1-5 mm
- the width of the third sub-region is 1-5 mm. So that the tab area can be effectively connected with the tab, and under the condition of ensuring the overcurrent capability between the tab and the tab area, the overcurrent capability between the thicker area and the thinner area in the coating area can be taken into account, and further Improve the conductivity of the pole piece.
- a fifth sub-region is further provided between the first sub-region and the second sub-region, and the fifth sub-region extends from the second sub-region to the The direction of the first sub-region gradually becomes thicker;
- a sixth sub-region is further provided between the third sub-region and the fourth sub-region, and the sixth sub-region extends from the fourth sub-region to the sixth sub-region.
- the direction of the three sub-regions gradually thickens. It can avoid the membrane surface defects such as wrinkles and bulges in the metal layer between the two sub-areas, and the gradually thicker area is coated with an active material layer, which can gradually increase the overcurrent capability of the coating area, so that the pole piece can be gradually strengthened.
- the electrical conductivity is stronger, and the electrical conductivity of each part can be satisfied.
- the thickness of the first tab region is greater than the thickness of the first coating region
- the thickness of the second tab region is greater than the thickness of the second coating region.
- the maximum thickness difference between the first tab region and the first coating region is 1-400 nm, and the maximum thickness difference between the second tab region and the second coating region is 1-600 nm.
- the maximum thickness difference between the first tab region and the first coating region is 100-300 nm, and the maximum thickness difference between the second tab region and the second coating region is 200-500 nm. It can make the flow capacity between the tab and the current collector better, and the energy density of the battery is higher.
- the thickness of the first coating region is 20-1500 nm, the thickness of the first tab region is 30-2000 nm; the thickness of the second coating region is 30-2500 nm, and the thickness of the second tab region is 30-2500 nm. Thickness is 50-3000nm.
- the current collecting capacity of the positive and negative electrodes can be satisfied respectively, and at the first tab area and the second tab area, the current collecting capacity of the positive and negative electrodes can be satisfied respectively.
- the first surface has a first blank area and a first metal area covered by the positive electrode metal layer
- the second surface has a second blank area and is covered by the negative electrode metal layer the second metal zone
- At least part of the first tab area is disposed opposite to the second blank area, and at least part of the second tab area is opposite to the first blank area Relative settings.
- the first tab area of the positive electrode metal layer is connected to the positive electrode tab, at least part of the first tab area is disposed opposite to the second blank area, even if the first tab area and the positive electrode tab are welded or Other connection methods cause the insulating film layer to be damaged and perforated, but since at least part of the backside of the first tab area is not provided with a negative electrode metal layer, the risk of conduction between the positive electrode metal layer and the negative electrode metal layer can be reduced;
- the second tab area is connected to the negative electrode tab, at least part of the second tab area is disposed opposite to the first blank area, even if the second tab area and the negative electrode tab are welded or connected by other means to make the insulating film
- the layer is damaged and perforated, but since at least part of the back of the second tab area is not provided with a positive metal layer, the risk of conduction between the negative metal layer and the positive metal layer can be reduced; thus, the risk of short circuit between the positive and negative electrodes can be reduced, and to a certain extent, avoid
- the projection of the first tab area on the reference surface is located within the projection of the second blank area on the reference surface, and the second tab area is on the reference surface
- the projection of the surface is located within the projection of the first blank area on the reference surface, and the reference surface is perpendicular to the thickness direction of the insulating film layer.
- this arrangement can make the entire backside of the first tab area not provided with a negative metal layer, and by making the second tab area
- the projection of the area on the reference surface is located within the projection of the first blank area on the reference surface, so that the whole backside of the second tab area is not provided with a positive metal layer; these settings can better reduce the negative electrode metal layer and the positive electrode metal layer. The risk of layer conduction can be better reduced, and the short circuit of the positive and negative electrodes of the secondary battery can be better avoided.
- the projection of the first tab region on the reference surface is spaced apart from the projection of the negative electrode metal layer on the reference surface, and the projection of the second tab region on the reference surface is spaced from the positive electrode.
- the projections of the metal layers on the reference plane are spaced apart.
- the projection of the first tab region on the reference surface and the projection of the negative electrode metal layer on the reference surface spaced apart not only can the entire back surface of the first tab region not be provided with a negative electrode metal layer, but also the negative electrode metal layer and the The backside of a tab area is spaced at a certain distance; at the same time, by making the projection of the second tab area on the reference surface and the projection of the positive metal layer on the reference surface spaced apart, not only can the entire backside of the second tab area be uniform No positive electrode metal layer is provided, and the positive electrode metal layer is spaced a certain distance from the back of the second tab area; these settings can further reduce the risk of conduction between the negative electrode metal layer and the positive electrode metal layer, thereby further reducing the positive and negative electrode short circuit To a greater extent, the short circuit of the positive and negative electrodes of the secondary battery can be better avoided.
- the first blank area and the second blank area are respectively close to two edges of the insulating film layer.
- the bipolar current collector has tabs on both sides in the width direction, one side of the bipolar current collector is connected to the positive electrode tab, and the other side is connected to the negative electrode tab, so as to avoid short circuit between the positive electrode tab and the negative electrode tab.
- the positive electrode metal layer is a metal aluminum layer
- the negative electrode metal layer is a metal copper layer or a metal nickel layer.
- the present application provides a pole piece, comprising the above bipolar current collector, a positive electrode active material layer, a negative electrode active material layer, a positive electrode tab, and a negative electrode tab.
- the positive electrode active material layer is arranged in the first coating area
- the negative electrode active material layer is arranged in the second coating area
- the positive electrode tab is connected to the first tab area
- the negative electrode tab is connected to the second tab area.
- connection strength of the positive and negative electrode tabs is higher and the overcurrent capability of the connection between the positive and negative electrode tabs is stronger, and the connection between the positive and negative electrode tabs can effectively avoid conduction between the positive electrode metal layer and the negative electrode metal layer.
- the present application provides a secondary battery, comprising a plurality of the above-mentioned pole pieces and a plurality of separators, a separator is arranged between two adjacent pole pieces, and a positive electrode active material layer and a negative electrode are respectively arranged on both sides of the separator active material layer.
- the electrical performance of the secondary battery is better.
- FIG. 1 is a schematic structural diagram of a cell stack provided by an embodiment of the present application.
- FIG. 2 is a schematic structural diagram of a pole piece provided in an embodiment of the present application.
- FIG. 3 is a schematic diagram of a first structure of a bipolar current collector provided by an embodiment of the present application.
- FIG. 4 is a second structural schematic diagram of a bipolar current collector provided by an embodiment of the present application.
- FIG. 5 is a third structural schematic diagram of the bipolar current collector provided by the embodiment of the present application.
- FIG. 6 is a schematic diagram of the fourth structure of the bipolar current collector provided by the embodiment of the present application.
- FIG. 7 is a schematic diagram of a fifth structure of the bipolar current collector provided by the embodiment of the present application.
- 10-pole piece 20-diaphragm; 30-bipolar current collector; 40-positive electrode active material layer; 50-negative electrode active material layer; 60-positive electrode tab; 70-negative electrode tab; 31-insulating film layer; 32 - positive metal layer; 33 - negative metal layer; 311 - first surface; 312 - second surface; 3111 - first metal area; 3112 - first blank area; 3121 - second metal area; 3122 - second blank area 321 - first coating area; 322 - first tab area; 331 - second coating area; 332 - second tab area; 3212 - first sub area; 3211 - second sub area; Three sub-areas; 3311 - the fourth sub-area; 3213 - the fifth sub-area; 3313 - the sixth sub-area.
- FIG. 1 is a schematic structural diagram of a cell stack provided by an embodiment of the present application.
- the cell stack includes a plurality of pole pieces 10 and a plurality of diaphragms 20 , and a diaphragm 20 is disposed between two adjacent pole pieces 10 .
- FIG. 2 is a schematic structural diagram of a pole piece 10 provided by an embodiment of the present application.
- the pole piece 10 includes a bipolar current collector 30 , a positive electrode active material layer 40 , a negative electrode active material layer 50 , a positive electrode tab 60 and a negative electrode tab 70 .
- the positive electrode active material layer 40 and the negative electrode active material layer 50 are respectively disposed on the coating area of the bipolar current collector 30 , and the positive electrode tab 60 and the negative electrode tab 70 are respectively connected to the tab area of the bipolar current collector 30 .
- a positive electrode active material layer 40 and a negative electrode active material layer 50 are provided on both sides of the separator 20, respectively.
- FIG. 3 is a schematic diagram of a first structure of a bipolar current collector 30 provided by an embodiment of the present application.
- the bipolar current collector 30 includes an insulating film layer 31 , a positive electrode metal layer 32 and a negative electrode metal layer 33 .
- the insulating thin film layer 31 has a first surface 311 and a second surface 312 arranged opposite to each other along the thickness direction, the first surface 311 has a first metal area 3111 and a first blank area 3112, and the second surface 312 has a first surface 3111 and a first blank area 3112. Two metal regions 3121 and a second blank region 3122 .
- the positive metal layer 32 is disposed in the first metal region 3111
- the negative metal layer 33 is disposed in the second metal region 3121 .
- the insulating film layer 31 is non-conductive.
- the material of the insulating film layer 31 may be a polymer insulating layer, such as polystyrene, polypropylene, polyester, polycarbonate, polytetrafluoroethylene , polyimide and other films; the material of the insulating film layer 31 can be synthetic fiber insulating paper, such as: aramid fiber paper, polyester fiber paper; the material of the insulating film layer 31 can be various insulating tapes and the like.
- the positive electrode metal layer 32 and the negative electrode metal layer 33 are respectively disposed on the first surface 311 and the second surface 312 of the insulating film layer 31 to avoid conduction between the positive electrode metal layer 32 and the negative electrode metal layer 33 .
- the positive electrode metal layer 32 is a metal aluminum layer
- the negative electrode metal layer 33 is a metal copper layer or a metal nickel layer.
- the positive metal layer 32 is a metal aluminum layer to conduct the conduction of the positive current
- the negative metal layer 33 is a metal copper layer to conduct the conduction of the negative current.
- the positive metal layer 32 is not limited to a metal aluminum layer, as long as the positive metal layer that can be used as a current collector is within the scope of protection of the present application
- the negative metal layer 33 is not limited to a metal copper layer, as long as it can be used as a collector.
- the metal layer of the negative electrode of the fluid is all within the protection scope of the present application.
- the positive electrode metal layer 32 has a first coating area 321 and a first tab area 322 , the positive electrode active material layer 40 is disposed in the first coating area 321 , and the positive electrode tab 60 is connected to the first tab area 322.
- the negative electrode metal layer 33 has a second coating area 331 and a second tab area 332 , the negative electrode active material layer 50 is disposed on the second coating area 331 , and the negative electrode tab 70 is connected to the second tab area 332 . In order to achieve the coating of active substances and the connection of the tabs.
- the first tab region 322 is arranged opposite to the second blank region 3122
- at least part of the second tab region 332 is arranged opposite to the first blank region 3112 .
- at least a part of the first tab area 322 is disposed opposite to the second blank area 3122
- a part of the first tab area 322 may be disposed opposite to the second blank area 3122
- the entire first tab area 322 may be disposed opposite to each other.
- the second tab regions 332 are disposed opposite to the first blank regions 3112 .
- the positive electrode metal layer 32 is used as the positive electrode of the bipolar current collector 30
- the negative electrode metal layer 33 is used as the negative electrode of the bipolar current collector 30 .
- the tab area 322 is connected to the positive tab 60
- at least part of the first tab area 322 is disposed opposite to the second blank area 3122, even if the first tab area 322 and the positive tab 60 are welded or otherwise
- the connection method causes the insulating film layer 31 to be damaged and perforated, but since the negative metal layer 33 is not provided at least in part on the back of the first tab region 322, the risk of conduction between the positive metal layer 32 and the negative metal layer 33 can be reduced;
- the second tab region 332 of the metal layer 33 is connected to the negative electrode tab 70, at least part of the second tab region 332 is arranged opposite to the first blank region 3112, even if the second tab region 332 is connected to the negative electrode.
- the lugs 70 damage the insulating film layer 31 through welding or other connection methods, but since the positive metal layer 32 is not provided at least in part on the back of the second tab region 332, the conduction between the negative metal layer 33 and the positive metal layer 32 can be reduced. Thereby, the risk of short circuit of positive and negative electrodes can be reduced, and the short circuit of positive and negative electrodes of the secondary battery can be avoided to a certain extent.
- the projection of the first tab area 322 on the reference surface is located within the projection of the second blank area 3122 on the reference surface, and the second tab area 332 is referred to in The projection of the surface is within the projection of the first blank area 3112 on the reference surface, and the reference surface is perpendicular to the thickness direction of the insulating film layer 31 .
- this arrangement can make the entire backside of the first tab region 322 not provided with the negative metal layer 33, and by making The projection of the second tab region 332 on the reference surface is located within the projection of the first blank region 3112 on the reference surface, so that the entire backside of the second tab region 332 is not provided with the positive metal layer 32; these settings may be better.
- the risk of conduction between the negative electrode metal layer 33 and the positive electrode metal layer 32 can be effectively reduced, so that the risk of short circuit between the positive and negative electrodes can be better reduced, and the short circuit of the positive and negative electrodes of the secondary battery can be better avoided.
- the projection of the first tab region 322 along the thickness direction of the insulating film layer 31 is located in the second blank region 3122 .
- the projection of the second tab region 332 along the thickness direction of the insulating film layer 31 is located in the first blank region 3112 .
- the backside of the first surface 311 of the insulating film layer 31 where the first tab region 322 is provided is not provided with the negative metal layer 33 (as shown in FIG. A tab area 322, the bottom is the second blank area 3122, the second blank area 3122 is not provided with the negative metal layer 33; the position to the right of the dotted line 2, the top is the first blank area 3112, the positive metal layer 32 is not provided, the bottom is the second tab region 332).
- FIG. 4 is a schematic diagram of the second structure of the bipolar current collector 30 provided by the embodiment of the present application.
- the projection of the first tab area 322 on the reference surface may slightly exceed the outer edge of the projection of the second blank area 3122 on the reference surface
- the projection of the second tab area 332 on the reference surface may slightly exceed the projection of the first tab area 332 on the reference surface.
- the blank area 3112 is at the outer edge of the projection of the reference plane.
- the position of the first tab area 322 close to the first coating area 321 may extend a part toward the direction of the first coating area 321 , so that the position of the first tab area 322 close to the first coating area 321 corresponds to the lower part.
- a negative metal layer 33 is provided (as shown in FIG. 4 , the position on the left of the dotted line 3 is the first tab area 322 above, the second blank area 3122 and part of the second coating area 331 below, and the second blank area.
- the negative metal layer 33 is not provided at 3122, and the position corresponding to the first tab area 322 is not entirely the second blank area 3122, but there may be a part of the second coating area 331; the position on the right of the dotted line 4, the lower part is the second blank area 3122.
- the tab area 332 is above the first blank area 3112 and part of the first coating area 321.
- the positive metal layer 32 is not provided in the first blank area 3112, and the position corresponding to the second tab area 332 is not entirely the first
- the blank area 3112 may have part of the second coating area 331).
- FIG. 5 is a schematic diagram of a third structure of the bipolar current collector 30 provided by the embodiment of the present application.
- the projection of the first tab region 322 on the reference surface is spaced apart from the projection of the negative electrode metal layer 33 on the reference surface, and the projection of the second tab region 332 on the reference surface and the projection of the positive metal layer 32 on the reference surface spaced apart.
- the metal layer 33 is spaced a certain distance from the back surface of the first tab region 322; at the same time, by making the projection of the second tab region 332 on the reference surface spaced apart from the projection of the positive metal layer 32 on the reference surface, it can not only make the
- the positive electrode metal layer 32 is not provided on the entire rear surface of the diode tab region 332, and the positive electrode metal layer 32 is spaced from the back surface of the second tab region 332 by a certain distance; these settings can further reduce the negative electrode metal layer 33 and the positive electrode metal layer. 32 conduction risk, so that the risk of short circuit of positive and negative electrodes can be further reduced, and to a greater extent, the short circuit of positive and negative electrodes of the secondary battery can be better avoided.
- the position of the first blank area 3112 close to the first coating area 321 may extend toward the first coating area 321 , so that the width of the first blank area 3112 exceeds the second tab area 332 (As shown in FIG. 5 , at the position to the right of the dotted line 5, there is still a part of the second blank area 3122; at the position to the left of the dotted line 6, there is still a part of the excess first blank area 3112).
- This application does not limit the positional correspondence between the blank area and the tab area on the opposite two surfaces, as long as the tab area is connected, the blank area can be set to avoid the tab area and the metal on the back of the tab area.
- the turn-on solutions are all within the protection scope of the present application.
- the bipolar current collector 30 structure In order to form the bipolar current collector 30 structure, optionally, when depositing the positive electrode metal layer 32 on the first surface 311 of the insulating film layer 31, mask the first blank area 3112 of the first surface 311, and do not form The positive metal layer 32 is used to mask the porosity or transmittance of the first metal layer on the first surface 311 to form a first coating region 321 and a first tab region 322 with different thicknesses, and then the back surface is Metal layer settings.
- a baffle when depositing the metal layer, a baffle is set between the insulating film layer 31 and the metal source, the baffle includes a shielding part and a hollow part, and the baffle at the position corresponding to the first blank area 3112 (or the second blank area 3122 )
- the board is completely covered, and there is no hollow part; the proportion of the hollow part of the baffle at the position corresponding to the first tab area 322 (or the second tab area 332 ) is larger than that of the first coating area 321 (or the second coating area 332 ).
- the proportion of the hollow portion of the baffle plate at the position corresponding to the region 331) forms the structure of the bipolar current collector 30 shown in FIG. 3 .
- the hollow part is a hole structure.
- a round hole structure can be set on the baffle to form a hollow part, and the aperture size of each circular hole structure is the same.
- the circular hole structures at the ear area 322 are evenly distributed, and the circular hole structures at the baffle corresponding to the first coating area 321 are also uniformly distributed, and the number of circular hole structures at the baffle corresponding to the first tab area 322 is more than
- the number of the circular hole structures at the first coating area 321 of the baffle plate corresponds to the number of the metal layers with unequal thicknesses.
- the shielding part of the baffle corresponding to the first tab region 322 can also be 0, and all are hollow parts, that is, the part corresponding to the first tab region 322 is not provided with a baffle, and the metal source is more plated on the insulating part. on the film layer 31 .
- the first blank area 3112 and the second blank area 3122 are respectively located on both sides of the insulating film layer 31 .
- the first blank area 3112 is on the right side of the figure
- the second blank area 3122 is on the left side of the figure, and they are arranged in a staggered manner. , which can make the preparation of the current collector simpler and the connection of the tabs more convenient.
- the first tab area 322 on the left is all connected to the positive tab 60
- the second tab area 332 on the right is all connected to the negative electrode.
- the lugs 70, and then the positive pole lugs 60 on the left are collected on the positive connecting piece, and the negative pole lugs 70 on the right are gathered on the negative connecting piece, so as to realize the bilateral output of the poles, and avoid the connection of the positive and negative poles 70 when they are converged. Short circuit, further Short circuit of positive and negative poles is avoided.
- the thickness of the first tab region 322 is greater than the thickness of at least part of the first coating region 321
- the thickness of the second tab region 332 is greater than that of the second coating
- the thickness of at least part of the region 331 are mainly for conducting flow, and the thinner they are, the better the ability to conduct flow can be achieved.
- the thickness of the metal layer in the tab area is thicker, which can avoid perforating the insulating film layer when connecting the positive tab, and avoid short circuit of the positive and negative electrodes of the secondary battery from another level.
- the thicknesses of the first tab area 322 and the second tab area 332 By setting the thicknesses of the first tab area 322 and the second tab area 332 to be larger, when the first tab area 322 is connected to the positive tab 60 and the second tab area 332 is connected to the negative tab 70 , the thickness can be reduced. The risk of perforation of the insulating film layer 31 is reduced, thereby reducing the risk of contact conduction between the positive electrode metal layer 32 and the negative electrode metal layer 33, and to a certain extent, the short circuit of the positive and negative electrodes of the secondary battery can be avoided. In addition, the connection between the tabs and the current collector is more firm, and at the same time, the overcurrent capability at the connection of the tabs can be improved.
- the thickness of the first tab region 322 is greater than that of the first coating region 321
- the thickness of the second tab region 332 is greater than that of the second coating region 331 .
- the maximum thickness difference between the first tab region 322 and the first coating region 321 is 1-400 nm; the maximum thickness difference between the second tab region 332 and the second coating region 331 is 1-400 nm. 600nm.
- the function of the coating area and the function of the tab area in the metal layer can be fully exerted.
- the maximum thickness difference between the first tab region 322 and the first coating region 321 is 100-300 nm; the maximum thickness difference between the second tab region 332 and the second coating region 331 is 200-500 nm.
- the thickness of the first coating region 321 is 20-1500nm, the thickness of the first tab region 322 is 30-2000nm; the thickness of the second coating region 331 is 30-2500nm, and the thickness of the second tab region 332 is 50-2000nm. 3000nm.
- the thickness of the first coating region 321 is 1000 nm
- the thickness of the first tab region 322 is 1300 nm
- the thickness difference between the first tab region 322 and the first coating region 321 is 300 nm
- the thickness of the second coating region 331 is 2000 nm
- the thickness of the second tab region 332 is 2500 nm
- the maximum thickness difference between the second tab region 332 and the second coating region 331 is 500 nm.
- the first coating region 321 includes a first sub-region 3212 and a second sub-region 3211 , and the first sub-region 3212 is located in the width direction of the second sub-region 3211 .
- the thickness of the first sub-region 3212 is greater than that of the second sub-region 3211
- the thickness of the first tab region 322 is greater than the thickness of the second sub-region 3211 and the thickness of the first tab region 322 is not lower than the thickness of the first tab region 322 Thickness of sub-region 3212.
- the second coating region 331 includes a third sub-region 3312 and a fourth sub-region 3311, the third sub-region 3312 is located on at least one side in the width direction of the fourth sub-region 3311, and the thickness of the third sub-region 3312 is greater than that of the fourth sub-region 3312
- the thickness of the region 3311 and the thickness of the second tab region 332 are greater than the thickness of the fourth sub-region 3311 and the thickness of the second tab region 332 is not lower than the thickness of the third sub-region 3312 .
- the connection strength between the active material layer and the metal layer can be enhanced, and on the other hand, it can be It further enhances the overcurrent capability and improves the electrical conductivity of the pole piece.
- a stepped surface can be formed between the first sub-region 3212 and the second sub-region 3211 to increase the coating
- the contact area between the coating active material layer and the positive electrode metal layer 32 in the first coating region 321 can improve the adhesion of the coating active material layer; since the thickness of the third sub-region 3312 of the second coating region 331 is the same as The thickness of the fourth sub-region 3311 is different, a step surface can be formed between the third sub-region 3312 and the fourth sub-region 3311, and the coating active material layer and the negative electrode metal layer 33 coated on the second coating region 331 can be increased. Therefore, the adhesion of the active material layer can be improved.
- first sub-regions 3212 and the two first sub-regions 3212 are distributed on opposite sides of the second sub-region 3211 in the width direction, The two first sub-regions 3212 are distributed at positions close to the first tab region 322 and positions far from the first tab region 322 .
- There are two third sub-regions 3312 and the two third sub-regions 3312 are distributed on opposite sides of the fourth sub-region 3311 in the width direction, and the two third sub-regions 3312 are distributed near the second tab region 332 and a position away from the second tab region 332 .
- the two first sub-regions 3212 With a larger thickness and the two third sub-regions 3312 with a larger thickness, after the active material layer is coated, on the one hand, it is possible to further enhance the active material layer and the metal layer.
- the overcurrent capability of the two is stronger, which can make the active material
- the current generated by the layer is finally concentrated to the tab, which improves the electrical conductivity of the pole piece.
- the thickness of the first sub-region 3212 is consistent with the thickness of the first tab region 322
- the thickness of the third sub-region 3312 is the same as the thickness of the second tab region 332 thickness is the same.
- the arrangement can enhance the connection strength between the active material layer and the metal layer, can improve the flow-through capability, and can make the structure of the bipolar current collector simple.
- FIG. 6 is a schematic diagram of a fourth structure of the bipolar current collector 30 provided by the embodiment of the present application.
- the first coating area 321 includes a first sub-area 3212 and a second sub-area 3211 .
- the first sub-area 3212 is located close to the first tab area 322 and away from the first tab area 322, the second sub-region 3211 is located between the two first sub-regions 3212 (as shown in FIG. 2 and FIG. 6 correspondingly, in the positive electrode metal layer 32 coated with the positive electrode active material, the thinner region is the second sub-region 3212).
- the thickness of the first sub-region 3212 is the same as that of the first tab region 322 , and the thickness of the first sub-region 3212 is greater than that of the second sub-region 3211 .
- the positive electrode active material layer 40 is disposed on the second sub-region 3211 and the first sub-region 3212 on both sides of the second sub-region 3211, which can make the bonding effect between the positive electrode active material layer 40 and the positive electrode metal layer 32 better (coating When the positive electrode active material layer 40 is coated, as a whole, it is not only coated on the thinner positive electrode metal layer 32 area, but also on the thicker positive electrode metal layer 32 area. There will be a stress, so that the adhesion of the positive electrode active material layer 40 is better). And the thickness of the first sub-region 3212 close to the first tab region 322 is thicker, and the coating of the positive electrode active material layer 40 can make the overcurrent between the thinner region of the coating region and the thicker region of the coating region. The ability is enhanced, thereby improving the conductivity of the entire pole piece 10, reducing the internal resistance of the battery cell, and improving the 3C capacity retention rate of the battery core.
- the second coating area 331 includes a third sub-area 3312 and a fourth sub-area 3311.
- the third sub-area 3312 is a position close to the second tab area 332 and a position far from the second tab area 332.
- the fourth sub-area 3311 is located between the two third sub-regions 3312 , the thickness of the third sub-region 3312 is the same as that of the second tab region 332 , and the thickness of the third sub-region 3312 is greater than that of the fourth sub-region 3311 .
- the negative electrode active material layer 50 is arranged on the fourth sub-region 3311 and on the third sub-region 3312 on both sides of the fourth sub-region 3311, so that the bonding effect between the negative electrode active material layer 50 and the negative electrode metal layer 33 can be better (coating When the negative electrode active material layer 50 is coated, as a whole, it is not only coated on the thinner negative electrode metal layer 33 area, but also on the thicker negative electrode metal layer 33 area. There will be a stress, so that the adhesion of the negative electrode active material layer 50 is better). And the thickness of the third sub-region 3312 close to the second tab region 332 is thicker, and coating the negative electrode active material layer 50 can make the overcurrent between the thinner region of the coating region and the thicker region of the coating region. The ability is enhanced, thereby improving the conductivity of the entire pole piece 10, reducing the internal resistance of the battery cell, and improving the 3C capacity retention rate of the battery core.
- the width a of the first sub-region 3212 is 1-5 mm.
- the width a of the first sub-region 3212 is the distance a between the boundary line between the first sub-region 3212 and the second sub-region 3211 on the left and the boundary line between the first sub-region 3212 and the first tab region 322 (see FIG. 6 ). a) on the left.
- the width of the first sub-area 3212 may also be the distance between the boundary line between the first sub-area 3212 and the second sub-area 3211 on the right and the boundary line between the first sub-area 3212 and the first blank area 3112 (see the right side of FIG. 6 ). a).
- the first sub-region 3212 on the left can not only improve the bonding force between the positive electrode metal layer 32 and the positive electrode active material layer 40, but also improve the overcurrent capability at this position.
- the first sub-region 3212 on the right is mainly for improving the positive electrode metal layer 32.
- the binding force with the positive electrode active material layer 40 is mainly for improving the positive electrode metal layer 32.
- the width b of the third sub-region 3312 is 1-5 mm.
- the width b of the third sub-region 3312 is the distance b between the boundary line between the third sub-region 3312 and the fourth sub-region 3311 on the right and the boundary line between the third sub-region 3312 and the second tab region 332 (see FIG. 6 ). center right b).
- the width of the third sub-area 3312 may also be the distance between the dividing line between the second blank area 3122 and the third sub-area 3312 and the dividing line between the third sub-area 3312 and the fourth sub-area 3311 on the left (as shown in the left side of FIG. 6 ) b).
- the third sub-region 3312 on the right can not only improve the bonding force between the negative electrode metal layer 33 and the negative electrode active material layer 50, but also improve the overcurrent capability at this position.
- the third sub-region 3312 on the left is mainly to improve the negative electrode metal layer 33.
- the binding force with the negative electrode active material layer 50 is mainly to improve the negative electrode active material layer 50 .
- first sub-region 3212 close to the first tab region 322 and the third sub-region 3312 close to the second tab region 332 are coated with the active material layer, and it is not necessary to completely align the active material layer at a thicker surface.
- the coating efficiency can be improved.
- the width a of the first sub-region 3212 is 2-4 mm
- the width b of the third sub-region 3312 is 2-4 mm.
- the width a of the first sub-region 3212 is 1 mm, 2 mm, 3 mm, 4 mm or 5 mm
- the width b of the third sub-region 3312 is 1 mm, 2 mm, 3 mm, 4 mm or 5 mm.
- the width of the first sub-region 3212 and the width of the second sub-region 3211 may be consistent or inconsistent; the widths of the two first sub-regions 3212 may be consistent or inconsistent; the widths of the two third sub-regions 3312
- the width can be the same or not. This application does not limit it, as long as a thicker sub-region can be formed to increase the bonding force between the active material layer and the metal layer, or/and the sub-region that increases the overcurrent capability of the metal layer is within the protection scope of this application. Inside.
- the method is as follows: the hollow portion of the baffle at the positions corresponding to the first tab region 322 (or the second tab region 332 ) and the first sub-region 3212 (or the third sub-region 3312 ) The proportion is larger than that of the hollow portion of the baffle at the position corresponding to the second sub-region 3211 (or the fourth sub-region 3311 ), thereby forming the structure of the bipolar current collector 30 shown in FIG. 6 .
- FIG. 7 is a fifth structural schematic diagram of the bipolar current collector 30 provided by the embodiment of the present application.
- a fifth sub-region 3213 is further disposed between the first sub-region 3212 and the second sub-region 3211 , and the fifth sub-region 3213 gradually thickens along the direction from the second sub-region 3211 to the first sub-region 3212 .
- the layer structure of the positive electrode metal layer 32 can be changed from left to right to be thick, gradually thinner, thinner, gradually thicker and thicker, which can avoid the occurrence of wrinkles, bulges and other membrane defects in the positive electrode metal layer 32 of the current collector. Further increasing the bonding force between the negative electrode active material layer 50 and the positive electrode metal layer 32 can also further increase the electrical conductivity of the pole piece 10 , so that the electrical conductivity of each part of the pole piece 10 is satisfied.
- a sixth sub-region 3313 is further disposed between the third sub-region 3312 and the fourth sub-region 3311 , and the sixth sub-region 3313 gradually thickens along the direction from the fourth sub-region 3311 to the third sub-region 3312 .
- the negative electrode metal layer 33 can be changed from left to right to be thick, gradually thinner, thinner, gradually thicker and thicker, and the negative electrode metal layer 33 of the current collector can be prevented from appearing wrinkles, bulges and other membrane surface defects, and can Further increasing the bonding force between the positive electrode active material layer 40 and the negative electrode metal layer 33 can also further increase the electrical conductivity of the pole piece 10 , so that the electrical conductivity of each part of the pole piece 10 is satisfied.
- the aforementioned gradual thickening may be that a surface of the gradually thickened region away from the insulating film layer 31 forms an inclined plane.
- the method is as follows: the hollow portion of the baffle at the positions corresponding to the first tab region 322 (or the second tab region 332 ) and the first sub-region 3212 (or the third sub-region 3312 ) The proportion is larger than the proportion of the hollow part of the baffle at the position corresponding to the second sub-region 3211 (or the fourth sub-region 3311 ), and the fifth sub-region 3213 (or the sixth sub-region 3313 ), the proportion of the hollow part gradually increase to form the structure of the bipolar current collector 30 shown in FIG. 7 .
- the aforementioned gradually thickening may also be a surface of the gradually thickening region (the fifth sub-region 3213 or/and the sixth sub-region 3313 ) that is far away from the insulating film layer 31 to form a circular arc surface,
- the arc surface is convex toward the direction away from the insulating film layer 31 ; or a surface of the gradually thickened region away from the insulating film layer 31 forms an arc surface, and the arc surface is concave toward the direction close to the insulating film layer 31 .
- This application does not limit it, as long as a gradually thicker structure can be formed to satisfy the electrical conductivity of each part of the metal layer, it is within the scope of protection of the present application.
- the thickness of the tab area is thicker, which can avoid perforating the insulating film layer 31 when connecting the tab, thereby avoiding the conduction between the aluminum metal layer and the copper metal layer, and avoiding the positive and negative electrodes from another level. short circuit.
- the setting of the thicker sub-region near the tab region can not only increase the bonding force between the active material layer and the metal layer, but also increase the cross-linking between the thinner metal layer and the thicker metal layer. flow capability.
- the arrangement of the thicker sub-regions away from the tab region can increase the bonding force between the active material layer and the metal layer.
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Abstract
Provided are a bipolar current collector (30), pole pieces (10) and a secondary battery. The bipolar current collector (30) comprises an insulating thin film layer (31), a positive electrode metal layer (32) and a negative electrode metal layer (33). The positive electrode metal layer (32) and the negative electrode metal layer (33) are respectively provided on two surfaces, which are oppositely provided in the thickness direction, of the insulating thin film layer (31), the positive electrode metal layer (32) has a first coating area (321) and a first electrode tab area (322), the thickness of the first electrode tab area (322) is greater than the thickness of at least a part of the first coating area (321), the negative electrode metal layer (33) has a second coating area (331) and a second electrode tab area (332), and the thickness of the second electrode tab area (332) is greater than the thickness of at least a part of the second coating area (331).
Description
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请基于申请号为202010740927.4、202021539705.8,申请日均为2020年07月28日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is based on the Chinese patent applications with application numbers of 202010740927.4 and 202021539705.8, and the application dates are on July 28, 2020, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is incorporated herein by reference .
本申请涉及二次电池技术领域,具体而言,涉及一种双极性集流体、极片及二次电池。The present application relates to the technical field of secondary batteries, and in particular, to a bipolar current collector, a pole piece and a secondary battery.
复合集流体中,负极集流体通常是在高分子层的两侧形成铜金属层,正极集流体通常是在高分子层的两侧形成铝金属层,然后制备极片和二次电池。In the composite current collector, the negative electrode current collector usually forms a copper metal layer on both sides of the polymer layer, and the positive electrode current collector usually forms an aluminum metal layer on both sides of the polymer layer, and then prepares the pole piece and the secondary battery.
为了进一步提高电池的能量密度,现有技术提供了一种双极性集流体,在绝缘薄膜层的两个表面分别形成铜层和铝层,然后铜层作为负极,铝层作为正极进行极片和二次电池的制备。但是,在焊接极耳的过程中,容易使绝缘薄膜层焊穿,从而造成铜层和铝层短路的问题。In order to further improve the energy density of the battery, the prior art provides a bipolar current collector. A copper layer and an aluminum layer are respectively formed on the two surfaces of the insulating film layer. and preparation of secondary batteries. However, in the process of welding the tabs, the insulating film layer is easily welded through, thereby causing a short circuit between the copper layer and the aluminum layer.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提供一种双极性集流体、极片及二次电池,能够避免正负极之间的短路,且可以有利于极耳与集流体之间的连接更加牢固,同时可以提高极耳连接处的过流能力。The purpose of this application is to provide a bipolar current collector, a pole piece and a secondary battery, which can avoid the short circuit between the positive and negative electrodes, and can facilitate the connection between the tab and the current collector to be firmer, and can improve the Overcurrent capability at the tab connection.
第一方面,本申请提供一种双极性集流体,包括绝缘薄膜层、正极金属层和负极金属层。绝缘薄膜层沿厚度方向具有相对设置的第一表面和第二表面,正极金属层设置于第一表面,负极金属层设置于第二表面。正极金属层具有用于涂覆正极活性物质的第一涂覆区和用于连接正极极耳的第一极耳区,第一极耳区的厚度大于第一涂覆区的至少部分区域的厚度。负极金属层具有用于涂覆负极活性物质的第二涂覆区和用于连接负极极耳的第二极耳区,第二极耳区的厚度大于第二涂覆区的至少部分区域的厚度。In a first aspect, the present application provides a bipolar current collector, comprising an insulating film layer, a positive electrode metal layer and a negative electrode metal layer. The insulating film layer has oppositely arranged first and second surfaces along the thickness direction, the positive metal layer is arranged on the first surface, and the negative metal layer is arranged on the second surface. The positive electrode metal layer has a first coating area for coating the positive electrode active material and a first tab area for connecting the positive electrode tabs, and the thickness of the first tab area is greater than the thickness of at least part of the first coating area . The negative electrode metal layer has a second coating area for coating the negative electrode active material and a second tab area for connecting the negative electrode tabs, and the thickness of the second tab area is greater than the thickness of at least part of the second coating area .
正极金属层作为集流体的正极,负极金属层作为集流体的负极。在正极金属层的第一极耳区处与正极极耳连接的时候,由于第一极耳区的厚度较厚,所以,可以避免连接正极极耳的时候使绝缘薄膜层穿孔,从而一定程度上避免二次电池的正负极短路。The positive metal layer is used as the positive electrode of the current collector, and the negative electrode metal layer is used as the negative electrode of the current collector. When the first tab area of the positive electrode metal layer is connected to the positive electrode tab, since the thickness of the first tab area is relatively thick, it can be avoided that the insulating film layer is perforated when the positive electrode tab is connected, so that to a certain extent Avoid short-circuiting the positive and negative poles of the secondary battery.
在负极金属层的第二极耳区处与负极极耳连接的时候,由于第二极耳区的厚度较厚,所以,可以避免连接负极极耳的时候使绝缘薄膜层穿孔,从而一定程度上避免二次电池的正负极短路。When the second tab area of the negative electrode metal layer is connected to the negative electrode tab, since the thickness of the second tab area is relatively thick, it can be avoided to perforate the insulating film layer when connecting the negative electrode tab, so that to a certain extent Avoid short-circuiting the positive and negative poles of the secondary battery.
根据本申请的一些实施例,所述第一涂覆区包括第一子区域和第二子区域,所述第一子区域位于所述第二子区域的宽度方向上的至少一侧,所述第一子区域的厚度大于所述第二子区域的厚度,所述第一极耳区的厚度大于所述第二子区域的厚度且不低于所述第一子区域的厚度;According to some embodiments of the present application, the first coating area includes a first sub-area and a second sub-area, the first sub-area is located on at least one side in the width direction of the second sub-area, the The thickness of the first sub-region is greater than the thickness of the second sub-region, and the thickness of the first tab region is greater than the thickness of the second sub-region and not lower than the thickness of the first sub-region;
所述第二涂覆区包括第三子区域和第四子区域,所述第三子区域位于所述第四子区域的宽度方向上的至少一侧,所述第三子区域的厚度大于所述第四子区域的厚度,所述第二极耳区的厚度大于所述第四子区域的厚度且不低于所述第三子区域的厚度。The second coating area includes a third sub-area and a fourth sub-area, the third sub-area is located on at least one side in the width direction of the fourth sub-area, and the thickness of the third sub-area is greater than that of the fourth sub-area. The thickness of the fourth sub-region, the thickness of the second tab region is greater than the thickness of the fourth sub-region and not lower than the thickness of the third sub-region.
第一子区域和第三子区域的厚度较厚,在涂覆了活性物质层以后,一方面,可以使增强活性物质层与金属层之间的连接强度,另一方面,涂覆活性物质层的金属层上的汇流至第一子区域的靠近第一极耳区的位置时,二者的过流能力更强,可以使活性物质层产生的电流最终全部汇聚至极耳处,提高极片的导电能力。The thickness of the first sub-region and the third sub-region is relatively thick. After the active material layer is coated, on the one hand, the connection strength between the active material layer and the metal layer can be enhanced, and on the other hand, the active material layer can be coated. When the confluence on the metal layer reaches the position of the first sub-region close to the first tab area, the overcurrent capability of the two is stronger, which can make the current generated by the active material layer finally converge to the tab, and improve the pole piece Conductivity.
另外,由于第一涂覆区的第一子区域的厚度与第二子区域的厚度不同,可以在第一子区域与第二子区域之间形成台阶面,增大涂覆在第一涂覆区的涂覆活性物质层与正极金属层的接触面积,从而可以提高涂覆活性物质层的附着力;由于第二涂覆区的第三子区域的厚度与第四子区域的厚度不同,可以在第三子区域与第四子区域之间形成台阶面,增大涂覆在第二涂覆区的涂覆活性物质层与负极金属层的接触面积,从而可以提高涂覆活性物质层的附着力。In addition, since the thickness of the first sub-region and the thickness of the second sub-region in the first coating area are different, a stepped surface can be formed between the first sub-region and the second sub-region, so as to increase the coating thickness in the first coating area. The contact area between the coated active material layer and the positive metal layer in the second coating area can improve the adhesion of the coated active material layer; since the thickness of the third sub-region in the second coating area is different from the thickness of the fourth sub-region, it can be A step surface is formed between the third sub-region and the fourth sub-region to increase the contact area between the coated active material layer coated in the second coating region and the negative electrode metal layer, thereby improving the adhesion of the coated active material layer. focus.
在本申请的一些可选实施例中,所述第一子区域为两个且分布在所述第二子区域的宽度方向上的相对两侧,两个所述第一子区域分布于靠近所述第一极耳区的位置以及远离所述第一极耳区的位置;所述第三子区域为两个且分布在所述第四子区域的宽度方向上的相对两侧,两个所述第三子区域分布于靠近所述第二极耳区的位置以及远离所述第二极耳区的位置。通过设置的两个厚度较大的第一子区域以及两个厚度较大的第三子区域,在涂覆了活性物质层以后,一方面,可以进一步地使增强活性物质层与金属层之间的连接强度,另一方面,涂覆活性物质层的金属层上的汇流至第一子区域的靠近第一极耳区的位置时,二者的过流能力更强,可以使活性物质层产生的电流最终全部汇聚至极耳处,提高极片的导电能力。In some optional embodiments of the present application, the first sub-regions are two and are distributed on opposite sides of the second sub-region in the width direction, and the two first sub-regions are distributed near the the position of the first tab area and the position far from the first tab area; the third sub-areas are two and are distributed on opposite sides in the width direction of the fourth sub-area, and the two The third sub-regions are distributed at positions close to the second tab region and positions away from the second tab region. By setting the two first sub-regions with a larger thickness and the two third sub-regions with a larger thickness, after the active material layer is coated, on the one hand, the gap between the active material layer and the metal layer can be further enhanced. On the other hand, when the confluence on the metal layer coated with the active material layer reaches the position of the first sub-region close to the first tab region, the overcurrent capability of the two is stronger, which can make the active material layer generate The current will eventually converge to the pole ear, which improves the conductivity of the pole piece.
在本申请的一些可选实施例中,所述第一子区域的厚度与所述第一极耳区的厚度一致,所述第三子区域的厚度与所述第二极耳区的厚度一致。该设置在增强活性物质层与金属层之间的连接强度的同时,可以提高过流能力,并且可以使得双极性集流体的结构简单。In some optional embodiments of the present application, the thickness of the first sub-region is consistent with the thickness of the first tab region, and the thickness of the third sub-region is consistent with the thickness of the second tab region . The arrangement can enhance the connection strength between the active material layer and the metal layer, can improve the flow-through capability, and can make the structure of the bipolar current collector simple.
在本申请的一些可选实施例中,所述第一子区域的宽度为1-5mm,所述第三子区域的宽度为1-5mm。使极耳区能够与极耳有效连接,并在保证极耳与极耳区的过流能力的情况下,同时能够兼顾涂覆区中较厚区域与较薄区域之间的过流能力,进一步提高极片的导电能力。In some optional embodiments of the present application, the width of the first sub-region is 1-5 mm, and the width of the third sub-region is 1-5 mm. So that the tab area can be effectively connected with the tab, and under the condition of ensuring the overcurrent capability between the tab and the tab area, the overcurrent capability between the thicker area and the thinner area in the coating area can be taken into account, and further Improve the conductivity of the pole piece.
在本申请的一些可选实施例中,所述第一子区域和所述第二子区域之间还设置有第五子区域,所述第五子区域沿所述第二子区域至所述第一子区域的方向逐渐变厚;所述第三子区域和所述第四子区域之间还设置有第六子区域,所述第六子区域沿所述第四子区域至所述第三子区域的方向逐渐变厚。可以避免两个子区域之间的金属层出现褶皱、鼓筋等膜面缺陷,并且逐渐变厚的区域涂覆有活性物质层,可以使涂覆区的过流能力逐渐变强,以使极片的导电能力更强,各部分的导电能力都能够得到满足。In some optional embodiments of the present application, a fifth sub-region is further provided between the first sub-region and the second sub-region, and the fifth sub-region extends from the second sub-region to the The direction of the first sub-region gradually becomes thicker; a sixth sub-region is further provided between the third sub-region and the fourth sub-region, and the sixth sub-region extends from the fourth sub-region to the sixth sub-region. The direction of the three sub-regions gradually thickens. It can avoid the membrane surface defects such as wrinkles and bulges in the metal layer between the two sub-areas, and the gradually thicker area is coated with an active material layer, which can gradually increase the overcurrent capability of the coating area, so that the pole piece can be gradually strengthened. The electrical conductivity is stronger, and the electrical conductivity of each part can be satisfied.
根据本申请的一些实施例,所述第一极耳区的厚度大于所述第一涂覆区的厚度,所述第二极耳区的厚度大于所述第二涂覆区的厚度。通过将第一极耳区以及第二极耳区的厚度设置较大,在第一极耳区连接正极极耳以及在第二极耳区连接负极极耳时,可以降低绝缘薄膜层穿孔风险,从而可以进一步地避免二次电池的正负极短路。并且,有利于极耳与集流体之间的连接更加牢固,同时可以提高极耳连接处的过流能力。According to some embodiments of the present application, the thickness of the first tab region is greater than the thickness of the first coating region, and the thickness of the second tab region is greater than the thickness of the second coating region. By setting the thicknesses of the first tab area and the second tab area to be larger, when the first tab area is connected to the positive tab and the second tab area is connected to the negative tab, the risk of perforation of the insulating film layer can be reduced, Thereby, the short circuit of the positive and negative electrodes of the secondary battery can be further avoided. In addition, the connection between the tabs and the current collector is more firm, and at the same time, the overcurrent capability at the connection of the tabs can be improved.
根据本申请的一些实施例,第一极耳区与第一涂覆区的最大厚度差为1-400nm,第二极耳区与第二涂覆区的最大厚度差为1-600nm。可选地,第一极耳区与第一涂覆区的最大厚度差为100-300nm,第二极耳区与第二涂覆区的最大厚度差为200-500nm。可以使极耳与集流体之间的过流能力更佳,且电池的能量密度较大。According to some embodiments of the present application, the maximum thickness difference between the first tab region and the first coating region is 1-400 nm, and the maximum thickness difference between the second tab region and the second coating region is 1-600 nm. Optionally, the maximum thickness difference between the first tab region and the first coating region is 100-300 nm, and the maximum thickness difference between the second tab region and the second coating region is 200-500 nm. It can make the flow capacity between the tab and the current collector better, and the energy density of the battery is higher.
根据本申请的一些实施例,第一涂覆区的厚度为20-1500nm,第一极耳区的厚度为30-2000nm;第二涂覆区的厚度为30-2500nm,第二极耳区的厚度为50-3000nm。在第一涂覆区和第二涂覆区处,分别能够满足正负极的集流能力,在第一极耳区和第二极耳区处,分别能够满足正负极的过流能力。According to some embodiments of the present application, the thickness of the first coating region is 20-1500 nm, the thickness of the first tab region is 30-2000 nm; the thickness of the second coating region is 30-2500 nm, and the thickness of the second tab region is 30-2500 nm. Thickness is 50-3000nm. At the first coating area and the second coating area, the current collecting capacity of the positive and negative electrodes can be satisfied respectively, and at the first tab area and the second tab area, the current collecting capacity of the positive and negative electrodes can be satisfied respectively.
根据本申请的一些实施例,所述第一表面具有第一空白区和被所述正极金属层覆盖的第一金属区,所述第二表面具有第二空白区和被所述负极金属层覆盖的第二金属区;According to some embodiments of the present application, the first surface has a first blank area and a first metal area covered by the positive electrode metal layer, and the second surface has a second blank area and is covered by the negative electrode metal layer the second metal zone;
其中,在所述绝缘薄膜层的厚度方向上,所述第一极耳区的至少部分与所述第二空白区相对设置,所述第二极耳区的至少部分与所述第一空白区相对设置。Wherein, in the thickness direction of the insulating film layer, at least part of the first tab area is disposed opposite to the second blank area, and at least part of the second tab area is opposite to the first blank area Relative settings.
在正极金属层的第一极耳区处与正极极耳连接的时候,通过使得第一极耳区的至少部分与第二空白区相对设置,即使第一极耳区与正极极耳通过焊接或其他连接方式使绝缘薄膜层遭到破坏穿孔,但由于第一极耳区的背面至少部分未设置负极金属层,可以降低正极金属层与负极金属层导通风险;同时,在负极金属层的第二极耳区处与负极极耳连接的时候,通过使得第二极耳区的至少部分与第一空白区相对设置,即使第二极耳区与负极极耳通过焊接或其他连接方式使绝缘薄膜层遭到破坏穿孔,但由于第二极耳区的背面至少部分 未设置正极金属层,可以降低负极金属层与正极金属层导通风险;从而可以降低正负极短路风险,在一定程度上避免二次电池的正负极短路。When the first tab area of the positive electrode metal layer is connected to the positive electrode tab, at least part of the first tab area is disposed opposite to the second blank area, even if the first tab area and the positive electrode tab are welded or Other connection methods cause the insulating film layer to be damaged and perforated, but since at least part of the backside of the first tab area is not provided with a negative electrode metal layer, the risk of conduction between the positive electrode metal layer and the negative electrode metal layer can be reduced; When the second tab area is connected to the negative electrode tab, at least part of the second tab area is disposed opposite to the first blank area, even if the second tab area and the negative electrode tab are welded or connected by other means to make the insulating film The layer is damaged and perforated, but since at least part of the back of the second tab area is not provided with a positive metal layer, the risk of conduction between the negative metal layer and the positive metal layer can be reduced; thus, the risk of short circuit between the positive and negative electrodes can be reduced, and to a certain extent, avoid The positive and negative electrodes of the secondary battery are short-circuited.
在本申请的一些可选实施例中,所述第一极耳区在参考面的投影位于所述第二空白区在所述参考面的投影内,所述第二极耳区在所述参考面的投影位于所述第一空白区在所述参考面的投影内,所述参考面垂直于所述绝缘薄膜层的厚度方向。In some optional embodiments of the present application, the projection of the first tab area on the reference surface is located within the projection of the second blank area on the reference surface, and the second tab area is on the reference surface The projection of the surface is located within the projection of the first blank area on the reference surface, and the reference surface is perpendicular to the thickness direction of the insulating film layer.
通过使得第一极耳区在参考面的投影位于第二空白区在参考面的投影内,这样设置可以使得第一极耳区的背面整体均未设置负极金属层,且通过使得第二极耳区在参考面的投影位于第一空白区在参考面的投影内,这样设置可以使得第二极耳区的背面整体均未设置正极金属层;这些设置可以更好地降低负极金属层与正极金属层导通风险,从而可以更好地降低正负极短路风险,可以更好地避免二次电池的正负极短路。By making the projection of the first tab area on the reference surface within the projection of the second blank area on the reference surface, this arrangement can make the entire backside of the first tab area not provided with a negative metal layer, and by making the second tab area The projection of the area on the reference surface is located within the projection of the first blank area on the reference surface, so that the whole backside of the second tab area is not provided with a positive metal layer; these settings can better reduce the negative electrode metal layer and the positive electrode metal layer. The risk of layer conduction can be better reduced, and the short circuit of the positive and negative electrodes of the secondary battery can be better avoided.
可选地,所述第一极耳区在参考面的投影与所述负极金属层在所述参考面的投影间隔开,所述第二极耳区在所述参考面的投影与所述正极金属层在所述参考面的投影间隔开。Optionally, the projection of the first tab region on the reference surface is spaced apart from the projection of the negative electrode metal layer on the reference surface, and the projection of the second tab region on the reference surface is spaced from the positive electrode. The projections of the metal layers on the reference plane are spaced apart.
通过使得第一极耳区在参考面的投影与负极金属层在参考面的投影间隔开,这样可以不仅使得第一极耳区的背面整体均未设置负极金属层,并且使得负极金属层与第一极耳区的背面间隔一定的距离;同时,通过使得第二极耳区在参考面的投影与正极金属层在参考面的投影间隔开,这样可以不仅使得第二极耳区的背面整体均未设置正极金属层,并且使得正极金属层与第二极耳区的背面间隔一定的距离;这些设置可以进一步地降低负极金属层与正极金属层导通风险,从而可以进一步地降低正负极短路风险,在更大程度上可以更好地避免二次电池的正负极短路。By making the projection of the first tab region on the reference surface and the projection of the negative electrode metal layer on the reference surface spaced apart, not only can the entire back surface of the first tab region not be provided with a negative electrode metal layer, but also the negative electrode metal layer and the The backside of a tab area is spaced at a certain distance; at the same time, by making the projection of the second tab area on the reference surface and the projection of the positive metal layer on the reference surface spaced apart, not only can the entire backside of the second tab area be uniform No positive electrode metal layer is provided, and the positive electrode metal layer is spaced a certain distance from the back of the second tab area; these settings can further reduce the risk of conduction between the negative electrode metal layer and the positive electrode metal layer, thereby further reducing the positive and negative electrode short circuit To a greater extent, the short circuit of the positive and negative electrodes of the secondary battery can be better avoided.
在本申请的一些可选实施例中,沿绝缘薄膜层的宽度方向,第一空白区和第二空白区分别靠近绝缘薄膜层的两边缘。In some optional embodiments of the present application, along the width direction of the insulating film layer, the first blank area and the second blank area are respectively close to two edges of the insulating film layer.
以便双极性集流体的宽度方向两边出极耳,双极性集流体的一侧连接正极极耳,另一侧连接负极极耳,避免正极极耳和负极极耳之间的短路。So that the bipolar current collector has tabs on both sides in the width direction, one side of the bipolar current collector is connected to the positive electrode tab, and the other side is connected to the negative electrode tab, so as to avoid short circuit between the positive electrode tab and the negative electrode tab.
根据本申请的一些实施例,正极金属层为金属铝层,负极金属层为金属铜层或金属镍层。According to some embodiments of the present application, the positive electrode metal layer is a metal aluminum layer, and the negative electrode metal layer is a metal copper layer or a metal nickel layer.
第二方面,本申请提供一种极片,包括上述双极性集流体、正极活性物质层、负极活性物质层、正极极耳和负极极耳。正极活性物质层设置于第一涂覆区,负极活性物质层设置于第二涂覆区,正极极耳连接于第一极耳区,负极极耳连接于第二极耳区。In a second aspect, the present application provides a pole piece, comprising the above bipolar current collector, a positive electrode active material layer, a negative electrode active material layer, a positive electrode tab, and a negative electrode tab. The positive electrode active material layer is arranged in the first coating area, the negative electrode active material layer is arranged in the second coating area, the positive electrode tab is connected to the first tab area, and the negative electrode tab is connected to the second tab area.
正负极极耳的连接强度更高且正负极极耳的连接处过流能力更强,且正负极极耳的连接后能够有效避免正极金属层与负极金属层之间的导通。The connection strength of the positive and negative electrode tabs is higher and the overcurrent capability of the connection between the positive and negative electrode tabs is stronger, and the connection between the positive and negative electrode tabs can effectively avoid conduction between the positive electrode metal layer and the negative electrode metal layer.
第三方面,本申请提供一种二次电池,包括多个上述极片,以及多个隔膜,相邻两个极片之间设置一个隔膜,且隔膜的两侧分别设置正极活性物质层和负极活性物质层。该二 次电池的电学性能更佳。In a third aspect, the present application provides a secondary battery, comprising a plurality of the above-mentioned pole pieces and a plurality of separators, a separator is arranged between two adjacent pole pieces, and a positive electrode active material layer and a negative electrode are respectively arranged on both sides of the separator active material layer. The electrical performance of the secondary battery is better.
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图也属于本申请的保护范围。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following drawings will briefly introduce the drawings that need to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can also be obtained from these drawings without creative efforts, which also belong to the protection scope of the present application.
图1为本申请实施例提供的电芯堆的结构示意图;FIG. 1 is a schematic structural diagram of a cell stack provided by an embodiment of the present application;
图2为本申请实施例提供的极片的结构示意图;2 is a schematic structural diagram of a pole piece provided in an embodiment of the present application;
图3为本申请实施例提供的双极性集流体的第一结构示意图;3 is a schematic diagram of a first structure of a bipolar current collector provided by an embodiment of the present application;
图4为本申请实施例提供的双极性集流体的第二结构示意图;FIG. 4 is a second structural schematic diagram of a bipolar current collector provided by an embodiment of the present application;
图5为本申请实施例提供的双极性集流体的第三结构示意图;FIG. 5 is a third structural schematic diagram of the bipolar current collector provided by the embodiment of the present application;
图6为本申请实施例提供的双极性集流体的第四结构示意图;6 is a schematic diagram of the fourth structure of the bipolar current collector provided by the embodiment of the present application;
图7为本申请实施例提供的双极性集流体的第五结构示意图。FIG. 7 is a schematic diagram of a fifth structure of the bipolar current collector provided by the embodiment of the present application.
附图标记:Reference number:
10-极片;20-隔膜;30-双极性集流体;40-正极活性物质层;50-负极活性物质层;60-正极极耳;70-负极极耳;31-绝缘薄膜层;32-正极金属层;33-负极金属层;311-第一表面;312-第二表面;3111-第一金属区;3112-第一空白区;3121-第二金属区;3122-第二空白区;321-第一涂覆区;322-第一极耳区;331-第二涂覆区;332-第二极耳区;3212-第一子区域;3211-第二子区域;3312-第三子区域;3311-第四子区域;3213-第五子区域;3313-第六子区域。10-pole piece; 20-diaphragm; 30-bipolar current collector; 40-positive electrode active material layer; 50-negative electrode active material layer; 60-positive electrode tab; 70-negative electrode tab; 31-insulating film layer; 32 - positive metal layer; 33 - negative metal layer; 311 - first surface; 312 - second surface; 3111 - first metal area; 3112 - first blank area; 3121 - second metal area; 3122 - second blank area 321 - first coating area; 322 - first tab area; 331 - second coating area; 332 - second tab area; 3212 - first sub area; 3211 - second sub area; Three sub-areas; 3311 - the fourth sub-area; 3213 - the fifth sub-area; 3313 - the sixth sub-area.
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述。In order to make the purposes, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described below with reference to the accompanying drawings in the embodiments of the present application.
二次电池的主要部分为电芯,电芯可以是电芯堆(叠片电池),也可以是电芯卷(卷绕电池)。图1为本申请实施例提供的电芯堆的结构示意图。请参阅图1,电芯堆包括多个极片10,以及多个隔膜20,相邻两个极片10之间设置一个隔膜20。The main part of the secondary battery is the cell, and the cell can be a cell stack (laminated battery) or a cell roll (wound battery). FIG. 1 is a schematic structural diagram of a cell stack provided by an embodiment of the present application. Referring to FIG. 1 , the cell stack includes a plurality of pole pieces 10 and a plurality of diaphragms 20 , and a diaphragm 20 is disposed between two adjacent pole pieces 10 .
图2为本申请实施例提供的极片10的结构示意图。请参阅图1和图2,极片10包括双极性集流体30、正极活性物质层40、负极活性物质层50、正极极耳60和负极极耳70。正极活性物质层40和负极活性物质层50分别设置于双极性集流体30的涂覆区,正极极耳60和负极极耳70分别连接于双极性集流体30的极耳区。隔膜20的两侧分别设置正极活 性物质层40和负极活性物质层50。FIG. 2 is a schematic structural diagram of a pole piece 10 provided by an embodiment of the present application. Referring to FIGS. 1 and 2 , the pole piece 10 includes a bipolar current collector 30 , a positive electrode active material layer 40 , a negative electrode active material layer 50 , a positive electrode tab 60 and a negative electrode tab 70 . The positive electrode active material layer 40 and the negative electrode active material layer 50 are respectively disposed on the coating area of the bipolar current collector 30 , and the positive electrode tab 60 and the negative electrode tab 70 are respectively connected to the tab area of the bipolar current collector 30 . A positive electrode active material layer 40 and a negative electrode active material layer 50 are provided on both sides of the separator 20, respectively.
图3为本申请实施例提供的双极性集流体30的第一结构示意图。请参阅图3,双极性集流体30包括绝缘薄膜层31、正极金属层32和负极金属层33。FIG. 3 is a schematic diagram of a first structure of a bipolar current collector 30 provided by an embodiment of the present application. Referring to FIG. 3 , the bipolar current collector 30 includes an insulating film layer 31 , a positive electrode metal layer 32 and a negative electrode metal layer 33 .
本申请实施例中,绝缘薄膜层31沿厚度方向具有相对设置的第一表面311和第二表面312,第一表面311具有第一金属区3111和第一空白区3112,第二表面312具有第二金属区3121和第二空白区3122。正极金属层32设置于第一金属区3111,负极金属层33设置于第二金属区3121。In the embodiment of the present application, the insulating thin film layer 31 has a first surface 311 and a second surface 312 arranged opposite to each other along the thickness direction, the first surface 311 has a first metal area 3111 and a first blank area 3112, and the second surface 312 has a first surface 3111 and a first blank area 3112. Two metal regions 3121 and a second blank region 3122 . The positive metal layer 32 is disposed in the first metal region 3111 , and the negative metal layer 33 is disposed in the second metal region 3121 .
本申请实施例中,绝缘薄膜层31不导电,可选地,绝缘薄膜层31的材料可以是高分子绝缘层,例如:聚苯乙烯、聚丙烯、聚酯、聚碳酸酯、聚四氟乙烯、聚酰亚胺等薄膜;绝缘薄膜层31的材料可以是合成纤维绝缘纸,例如:芳香族聚酰胺纤维纸、聚酯纤维纸;绝缘薄膜层31的材料可以是各种绝缘胶布等。正极金属层32和负极金属层33分别设置在绝缘薄膜层31的第一表面311和第二表面312,可以避免正极金属层32和负极金属层33导通。In the embodiment of the present application, the insulating film layer 31 is non-conductive. Alternatively, the material of the insulating film layer 31 may be a polymer insulating layer, such as polystyrene, polypropylene, polyester, polycarbonate, polytetrafluoroethylene , polyimide and other films; the material of the insulating film layer 31 can be synthetic fiber insulating paper, such as: aramid fiber paper, polyester fiber paper; the material of the insulating film layer 31 can be various insulating tapes and the like. The positive electrode metal layer 32 and the negative electrode metal layer 33 are respectively disposed on the first surface 311 and the second surface 312 of the insulating film layer 31 to avoid conduction between the positive electrode metal layer 32 and the negative electrode metal layer 33 .
可选地,正极金属层32为金属铝层,负极金属层33为金属铜层或金属镍层。本申请实施例中,正极金属层32为金属铝层,以进行正极电流的导流;负极金属层33为金属铜层,以进行负极电流的导流。本申请中,正极金属层32不限定为金属铝层,只要能够作为集流体的正极的金属层均在本申请的保护范围之内;负极金属层33不限定为金属铜层,只要能够作为集流体的负极的金属层均在本申请的保护范围之内。Optionally, the positive electrode metal layer 32 is a metal aluminum layer, and the negative electrode metal layer 33 is a metal copper layer or a metal nickel layer. In the embodiment of the present application, the positive metal layer 32 is a metal aluminum layer to conduct the conduction of the positive current; the negative metal layer 33 is a metal copper layer to conduct the conduction of the negative current. In this application, the positive metal layer 32 is not limited to a metal aluminum layer, as long as the positive metal layer that can be used as a current collector is within the scope of protection of the present application; the negative metal layer 33 is not limited to a metal copper layer, as long as it can be used as a collector. The metal layer of the negative electrode of the fluid is all within the protection scope of the present application.
本申请实施例中,正极金属层32具有第一涂覆区321和第一极耳区322,正极活性物质层40设置于第一涂覆区321,正极极耳60连接于第一极耳区322。负极金属层33具有第二涂覆区331和第二极耳区332,负极活性物质层50设置于第二涂覆区331,负极极耳70连接于第二极耳区332。以实现活性物质的涂覆和极耳的连接。In the embodiment of the present application, the positive electrode metal layer 32 has a first coating area 321 and a first tab area 322 , the positive electrode active material layer 40 is disposed in the first coating area 321 , and the positive electrode tab 60 is connected to the first tab area 322. The negative electrode metal layer 33 has a second coating area 331 and a second tab area 332 , the negative electrode active material layer 50 is disposed on the second coating area 331 , and the negative electrode tab 70 is connected to the second tab area 332 . In order to achieve the coating of active substances and the connection of the tabs.
现有技术中,通常是在绝缘薄膜层31的第一表面311形成全部的铝金属层,第二表面312形成全部的铜金属层,然后在将正极极耳60与铝金属层焊接或将负极极耳70与铜金属层焊接的时候,由于焊接温度很高,很容易将绝缘薄膜层31焊穿,从而使焊接极耳处的铝金属层和铜金属层导通,形成短路。In the prior art, generally all aluminum metal layers are formed on the first surface 311 of the insulating film layer 31, and all copper metal layers are formed on the second surface 312, and then the positive electrode tab 60 is welded to the aluminum metal layer or the negative electrode is welded. When the tab 70 is welded with the copper metal layer, due to the high welding temperature, the insulating film layer 31 is easily welded through, so that the aluminum metal layer and the copper metal layer at the welding tab are conductively connected to form a short circuit.
本申请在绝缘薄膜层31的厚度方向上,使得第一极耳区322的至少部分与第二空白区3122相对设置,第二极耳区332的至少部分与第一空白区3112相对设置。其中,第一极耳区322的至少部分与第二空白区3122相对设置,可以是第一极耳区322的部分与第二空白区3122相对设置,也可以是整个第一极耳区322均与第二空白区3122相对设置;第二极耳区332的至少部分与第一空白区3112相对设置,可以是第二极耳区332的部分与第一空白区3112相对设置,也可以是整个第二极耳区332均与第一空白区3112相对设置。In the present application, in the thickness direction of the insulating film layer 31 , at least part of the first tab region 322 is arranged opposite to the second blank region 3122 , and at least part of the second tab region 332 is arranged opposite to the first blank region 3112 . Wherein, at least a part of the first tab area 322 is disposed opposite to the second blank area 3122 , a part of the first tab area 322 may be disposed opposite to the second blank area 3122 , or the entire first tab area 322 may be disposed opposite to each other. It is arranged opposite to the second blank area 3122; at least part of the second tab area 332 is arranged opposite to the first blank area 3112, which may be a part of the second tab area 332 and the first blank area 3112. The second tab regions 332 are disposed opposite to the first blank regions 3112 .
根据本申请实施例的双极性集流体30,将正极金属层32作为双极性集流体30的正极,负极金属层33作为双极性集流体30的负极,在正极金属层32的第一极耳区322处与正极极耳60连接的时候,通过使得第一极耳区322的至少部分与第二空白区3122相对设置,即使第一极耳区322与正极极耳60通过焊接或其他连接方式使绝缘薄膜层31遭到破坏穿孔,但由于第一极耳区322的背面至少部分未设置负极金属层33,可以降低正极金属层32与负极金属层33导通风险;同时,在负极金属层33的第二极耳区332处与负极极耳70连接的时候,通过使得第二极耳区332的至少部分与第一空白区3112相对设置,即使第二极耳区332与负极极耳70通过焊接或其他连接方式使绝缘薄膜层31遭到破坏穿孔,但由于第二极耳区332的背面至少部分未设置正极金属层32,可以降低负极金属层33与正极金属层32导通风险;从而可以降低正负极短路风险,在一定程度上避免二次电池的正负极短路。According to the bipolar current collector 30 of the embodiment of the present application, the positive electrode metal layer 32 is used as the positive electrode of the bipolar current collector 30 , and the negative electrode metal layer 33 is used as the negative electrode of the bipolar current collector 30 . When the tab area 322 is connected to the positive tab 60, at least part of the first tab area 322 is disposed opposite to the second blank area 3122, even if the first tab area 322 and the positive tab 60 are welded or otherwise The connection method causes the insulating film layer 31 to be damaged and perforated, but since the negative metal layer 33 is not provided at least in part on the back of the first tab region 322, the risk of conduction between the positive metal layer 32 and the negative metal layer 33 can be reduced; When the second tab region 332 of the metal layer 33 is connected to the negative electrode tab 70, at least part of the second tab region 332 is arranged opposite to the first blank region 3112, even if the second tab region 332 is connected to the negative electrode. The lugs 70 damage the insulating film layer 31 through welding or other connection methods, but since the positive metal layer 32 is not provided at least in part on the back of the second tab region 332, the conduction between the negative metal layer 33 and the positive metal layer 32 can be reduced. Thereby, the risk of short circuit of positive and negative electrodes can be reduced, and the short circuit of positive and negative electrodes of the secondary battery can be avoided to a certain extent.
在本申请的一些可选实施例中,参照图3和图5,第一极耳区322在参考面的投影位于第二空白区3122在参考面的投影内,第二极耳区332在参考面的投影位于第一空白区3112在参考面的投影内,所述参考面垂直于绝缘薄膜层31的厚度方向。通过使得第一极耳区322在参考面的投影位于第二空白区3122在参考面的投影内,这样设置可以使得第一极耳区322的背面整体均未设置负极金属层33,且通过使得第二极耳区332在参考面的投影位于第一空白区3112在参考面的投影内,这样设置可以使得第二极耳区332的背面整体均未设置正极金属层32;这些设置可以更好地降低负极金属层33与正极金属层32导通风险,从而可以更好地降低正负极短路风险,可以更好地避免二次电池的正负极短路。In some optional embodiments of the present application, referring to FIG. 3 and FIG. 5 , the projection of the first tab area 322 on the reference surface is located within the projection of the second blank area 3122 on the reference surface, and the second tab area 332 is referred to in The projection of the surface is within the projection of the first blank area 3112 on the reference surface, and the reference surface is perpendicular to the thickness direction of the insulating film layer 31 . By making the projection of the first tab region 322 on the reference surface within the projection of the second blank region 3122 on the reference surface, this arrangement can make the entire backside of the first tab region 322 not provided with the negative metal layer 33, and by making The projection of the second tab region 332 on the reference surface is located within the projection of the first blank region 3112 on the reference surface, so that the entire backside of the second tab region 332 is not provided with the positive metal layer 32; these settings may be better The risk of conduction between the negative electrode metal layer 33 and the positive electrode metal layer 32 can be effectively reduced, so that the risk of short circuit between the positive and negative electrodes can be better reduced, and the short circuit of the positive and negative electrodes of the secondary battery can be better avoided.
第一极耳区322沿绝缘薄膜层31的厚度方向的投影位于第二空白区3122。第二极耳区332沿绝缘薄膜层31的厚度方向的投影位于第一空白区3112。在将极耳区与极耳连接的时候,即使极耳区与极耳通过焊接或其他连接方式使绝缘薄膜层31遭到破坏穿孔,但由于极耳区的背面(膜结构中与极耳区对应位置的另一面)未设置金属,不会存在负极金属层33与正极金属层32导通的问题,从而避免了正负极短路。The projection of the first tab region 322 along the thickness direction of the insulating film layer 31 is located in the second blank region 3122 . The projection of the second tab region 332 along the thickness direction of the insulating film layer 31 is located in the first blank region 3112 . When connecting the tab area to the tab area, even if the insulating film layer 31 is destroyed and perforated by welding or other connection methods, the back surface of the tab area (in the film structure and the tab area) The other side of the corresponding position) is not provided with metal, so there is no problem of conduction between the negative electrode metal layer 33 and the positive electrode metal layer 32, thus avoiding the short circuit of the positive and negative electrodes.
请继续参阅图3,绝缘薄膜层31的第一表面311的设置第一极耳区322的位置的背面未设置负极金属层33(如图3所示,虚线1的左边的位置,上方为第一极耳区322,下方为第二空白区3122,第二空白区3122处未设置负极金属层33;虚线2的右边的位置,上方为第一空白区3112,未设置正极金属层32,下方为第二极耳区332)。Please continue to refer to FIG. 3 , the backside of the first surface 311 of the insulating film layer 31 where the first tab region 322 is provided is not provided with the negative metal layer 33 (as shown in FIG. A tab area 322, the bottom is the second blank area 3122, the second blank area 3122 is not provided with the negative metal layer 33; the position to the right of the dotted line 2, the top is the first blank area 3112, the positive metal layer 32 is not provided, the bottom is the second tab region 332).
需要说明的是:第一极耳区322与第二空白区3122的对应方式并不仅限于图3中的对应方式。图4为本申请实施例提供的双极性集流体30的第二结构示意图。请参阅图4,第一极耳区322在参考面的投影可以稍微超出第二空白区3122在参考面的投影的外边缘,第二极耳区332在参考面的投影可以稍微超出位于第一空白区3112在参考面的投影的外边 缘。第一极耳区322的靠近第一涂覆区321的位置可以朝向第一涂覆区321的方向延伸一部分,以使第一极耳区322的靠近第一涂覆区321的位置的下方对应设置有负极金属层33(如图4所示,虚线3的左边的位置,上方为第一极耳区322,下方为第二空白区3122和以及部分第二涂覆区331,第二空白区3122处未设置负极金属层33,第一极耳区322对应的位置并不全部是第二空白区3122,可以有部分的第二涂覆区331;虚线4的右边的位置,下方为第二极耳区332,上方为第一空白区3112和以及部分第一涂覆区321,第一空白区3112处未设置正极金属层32,第二极耳区332对应的位置并不全部是第一空白区3112,可以有部分的第二涂覆区331)。It should be noted that the corresponding manner of the first tab region 322 and the second blank region 3122 is not limited to the corresponding manner in FIG. 3 . FIG. 4 is a schematic diagram of the second structure of the bipolar current collector 30 provided by the embodiment of the present application. Referring to FIG. 4 , the projection of the first tab area 322 on the reference surface may slightly exceed the outer edge of the projection of the second blank area 3122 on the reference surface, and the projection of the second tab area 332 on the reference surface may slightly exceed the projection of the first tab area 332 on the reference surface. The blank area 3112 is at the outer edge of the projection of the reference plane. The position of the first tab area 322 close to the first coating area 321 may extend a part toward the direction of the first coating area 321 , so that the position of the first tab area 322 close to the first coating area 321 corresponds to the lower part. A negative metal layer 33 is provided (as shown in FIG. 4 , the position on the left of the dotted line 3 is the first tab area 322 above, the second blank area 3122 and part of the second coating area 331 below, and the second blank area. The negative metal layer 33 is not provided at 3122, and the position corresponding to the first tab area 322 is not entirely the second blank area 3122, but there may be a part of the second coating area 331; the position on the right of the dotted line 4, the lower part is the second blank area 3122. The tab area 332 is above the first blank area 3112 and part of the first coating area 321. The positive metal layer 32 is not provided in the first blank area 3112, and the position corresponding to the second tab area 332 is not entirely the first The blank area 3112 may have part of the second coating area 331).
在其他实施例中,图5为本申请实施例提供的双极性集流体30的第三结构示意图。请参阅图5,第一极耳区322在参考面的投影与负极金属层33在参考面的投影间隔开,第二极耳区332在参考面的投影与正极金属层32在参考面的投影间隔开。通过使得第一极耳区322在参考面的投影与负极金属层33在参考面的投影间隔开,这样可以不仅使得第一极耳区322的背面整体均未设置负极金属层33,并且使得负极金属层33与第一极耳区322的背面间隔一定的距离;同时,通过使得第二极耳区332在参考面的投影与正极金属层32在参考面的投影间隔开,这样可以不仅使得第二极耳区332的背面整体均未设置正极金属层32,并且使得正极金属层32与第二极耳区332的背面间隔一定的距离;这些设置可以进一步地降低负极金属层33与正极金属层32导通风险,从而可以进一步地降低正负极短路风险,在更大程度上可以更好地避免二次电池的正负极短路。In other embodiments, FIG. 5 is a schematic diagram of a third structure of the bipolar current collector 30 provided by the embodiment of the present application. Please refer to FIG. 5 , the projection of the first tab region 322 on the reference surface is spaced apart from the projection of the negative electrode metal layer 33 on the reference surface, and the projection of the second tab region 332 on the reference surface and the projection of the positive metal layer 32 on the reference surface spaced apart. By making the projection of the first tab region 322 on the reference surface spaced apart from the projection of the negative electrode metal layer 33 on the reference surface, not only the backside of the first tab region 322 is not provided with the negative electrode metal layer 33, but also the negative electrode metal layer 33 is not provided. The metal layer 33 is spaced a certain distance from the back surface of the first tab region 322; at the same time, by making the projection of the second tab region 332 on the reference surface spaced apart from the projection of the positive metal layer 32 on the reference surface, it can not only make the The positive electrode metal layer 32 is not provided on the entire rear surface of the diode tab region 332, and the positive electrode metal layer 32 is spaced from the back surface of the second tab region 332 by a certain distance; these settings can further reduce the negative electrode metal layer 33 and the positive electrode metal layer. 32 conduction risk, so that the risk of short circuit of positive and negative electrodes can be further reduced, and to a greater extent, the short circuit of positive and negative electrodes of the secondary battery can be better avoided.
请继续参阅图5,第一空白区3112的靠近第一涂覆区321的位置可以朝向第一涂覆区321的方向延伸一部分,以使第一空白区3112的宽度超出第二极耳区332的宽度(如图5所示,虚线5的右边位置处,还有一部分多余第二空白区3122;虚线6的左边的位置处,还有一部分多余的第一空白区3112)。本申请对相对两个表面的空白区和极耳区之间的位置对应关系不做限定,只要在极耳连接时,能够通过空白区的设置,避免极耳区与该极耳区背面的金属导通的方案均在本申请的保护范围之内。Please continue to refer to FIG. 5 , the position of the first blank area 3112 close to the first coating area 321 may extend toward the first coating area 321 , so that the width of the first blank area 3112 exceeds the second tab area 332 (As shown in FIG. 5 , at the position to the right of the dotted line 5, there is still a part of the second blank area 3122; at the position to the left of the dotted line 6, there is still a part of the excess first blank area 3112). This application does not limit the positional correspondence between the blank area and the tab area on the opposite two surfaces, as long as the tab area is connected, the blank area can be set to avoid the tab area and the metal on the back of the tab area. The turn-on solutions are all within the protection scope of the present application.
为了形成上述双极性集流体30结构,可选地,在绝缘薄膜层31的第一表面311沉积正极金属层32的时候,对第一表面311的第一空白区3112进行掩模,不形成正极金属层32,对第一表面311的第一金属层进行区分孔隙率或透过率的掩模,从而形成厚度不同的第一涂覆区321和第一极耳区322,然后再进行背面金属层的设置。In order to form the bipolar current collector 30 structure, optionally, when depositing the positive electrode metal layer 32 on the first surface 311 of the insulating film layer 31, mask the first blank area 3112 of the first surface 311, and do not form The positive metal layer 32 is used to mask the porosity or transmittance of the first metal layer on the first surface 311 to form a first coating region 321 and a first tab region 322 with different thicknesses, and then the back surface is Metal layer settings.
例如:在沉积金属层的时候,绝缘薄膜层31与金属源之间设置挡板,挡板包括遮挡部分和镂空部分,与第一空白区3112(或第二空白区3122)对应的位置的挡板全部遮挡,没有镂空部分;与第一极耳区322(或第二极耳区332)对应的位置的挡板的镂空部分的占比大于与第一涂覆区321(或第二涂覆区331)对应的位置的挡板的镂空部分的占比,从而形 成图3所示的双极性集流体30的结构。For example: when depositing the metal layer, a baffle is set between the insulating film layer 31 and the metal source, the baffle includes a shielding part and a hollow part, and the baffle at the position corresponding to the first blank area 3112 (or the second blank area 3122 ) The board is completely covered, and there is no hollow part; the proportion of the hollow part of the baffle at the position corresponding to the first tab area 322 (or the second tab area 332 ) is larger than that of the first coating area 321 (or the second coating area 332 ). The proportion of the hollow portion of the baffle plate at the position corresponding to the region 331) forms the structure of the bipolar current collector 30 shown in FIG. 3 .
可选地,镂空部分为孔结构,为了使挡板的加工工艺简单,可以在挡板上设置圆孔结构形成镂空部分,每个圆孔结构的孔径大小一致,在挡板的对应第一极耳区322处的圆孔结构均匀分布,挡板在的对应第一涂覆区321处的圆孔结构也均匀分布,挡板的对应第一极耳区322处的圆孔结构的数量多于挡板的对应第一涂覆区321处的圆孔结构的数量,从而可以形成不等厚的金属层。Optionally, the hollow part is a hole structure. In order to make the processing technology of the baffle simple, a round hole structure can be set on the baffle to form a hollow part, and the aperture size of each circular hole structure is the same. The circular hole structures at the ear area 322 are evenly distributed, and the circular hole structures at the baffle corresponding to the first coating area 321 are also uniformly distributed, and the number of circular hole structures at the baffle corresponding to the first tab area 322 is more than The number of the circular hole structures at the first coating area 321 of the baffle plate corresponds to the number of the metal layers with unequal thicknesses.
当然,在挡板的对应第一极耳区322处的遮挡部分也可以是0,全部是镂空部分,即对应第一极耳区322的部分不设置挡板,金属源更多的镀在绝缘薄膜层31上。Of course, the shielding part of the baffle corresponding to the first tab region 322 can also be 0, and all are hollow parts, that is, the part corresponding to the first tab region 322 is not provided with a baffle, and the metal source is more plated on the insulating part. on the film layer 31 .
本申请实施例中,沿绝缘薄膜层31的宽度方向,第一空白区3112和第二空白区3122分别位于绝缘薄膜层31的两侧。如图3-图5,双极性集流体30的剖视图中,第一空白区3112在图中的右边,第二空白区3122在图中的左边,且一上一下交错设置,这种设置方式,可以使集流体的制备更加简单,且使极耳的连接更加方便。In the embodiment of the present application, along the width direction of the insulating film layer 31 , the first blank area 3112 and the second blank area 3122 are respectively located on both sides of the insulating film layer 31 . As shown in FIG. 3-FIG. 5, in the cross-sectional views of the bipolar current collector 30, the first blank area 3112 is on the right side of the figure, and the second blank area 3122 is on the left side of the figure, and they are arranged in a staggered manner. , which can make the preparation of the current collector simpler and the connection of the tabs more convenient.
请继续参阅图1和图2,制备完成图3-图5所示的集流体以后,左边的第一极耳区322全部连接正极极耳60,右边的第二极耳区332全部连接负极极耳70,然后左边的正极极耳60汇集到正极连接片上,右边的负极极耳70汇集到负极连接片上,实现双边出极耳,且避免正负极极耳70在汇聚的时候连接短路,进一步避免了正负极的短路。Please continue to refer to FIGS. 1 and 2. After the current collectors shown in FIGS. 3 to 5 are prepared, the first tab area 322 on the left is all connected to the positive tab 60, and the second tab area 332 on the right is all connected to the negative electrode. The lugs 70, and then the positive pole lugs 60 on the left are collected on the positive connecting piece, and the negative pole lugs 70 on the right are gathered on the negative connecting piece, so as to realize the bilateral output of the poles, and avoid the connection of the positive and negative poles 70 when they are converged. Short circuit, further Short circuit of positive and negative poles is avoided.
请继续参阅图3-图5,本申请实施例中,第一极耳区322的厚度大于第一涂覆区321的至少部分区域的厚度,第二极耳区332的厚度大于第二涂覆区331的至少部分区域的厚度。第一涂覆区321和第二涂覆区331主要是为了进行导流,其较薄就能够实现导流的能力。而在极耳区的位置金属层厚度较厚,可以避免连接正极极耳的时候使绝缘薄膜层穿孔,从另一层面上避免二次电池的正负极短路。通过将第一极耳区322以及第二极耳区332的厚度设置较大,在第一极耳区322连接正极极耳60以及在第二极耳区332连接负极极耳70时,可以降低绝缘薄膜层31穿孔风险,从而降低正极金属层32和负极金属层33的接触导通风险,在一定程度上可以避免二次电池的正负极短路。并且,有利于极耳与集流体之间的连接更加牢固,同时可以提高极耳连接处的过流能力。Please continue to refer to FIGS. 3 to 5 , in the embodiment of the present application, the thickness of the first tab region 322 is greater than the thickness of at least part of the first coating region 321 , and the thickness of the second tab region 332 is greater than that of the second coating The thickness of at least part of the region 331 . The first coating area 321 and the second coating area 331 are mainly for conducting flow, and the thinner they are, the better the ability to conduct flow can be achieved. The thickness of the metal layer in the tab area is thicker, which can avoid perforating the insulating film layer when connecting the positive tab, and avoid short circuit of the positive and negative electrodes of the secondary battery from another level. By setting the thicknesses of the first tab area 322 and the second tab area 332 to be larger, when the first tab area 322 is connected to the positive tab 60 and the second tab area 332 is connected to the negative tab 70 , the thickness can be reduced. The risk of perforation of the insulating film layer 31 is reduced, thereby reducing the risk of contact conduction between the positive electrode metal layer 32 and the negative electrode metal layer 33, and to a certain extent, the short circuit of the positive and negative electrodes of the secondary battery can be avoided. In addition, the connection between the tabs and the current collector is more firm, and at the same time, the overcurrent capability at the connection of the tabs can be improved.
根据本申请的一些实施例,参照图1-图3,第一极耳区322的厚度大于第一涂覆区321的厚度,第二极耳区332的厚度大于第二涂覆区331的厚度。通过将第一极耳区322以及第二极耳区332的厚度设置较大,在第一极耳区322连接正极极耳60以及在第二极耳区332连接负极极耳70时,可以降低绝缘薄膜层31穿孔风险,从而可以进一步地避免二次电池的正负极短路。并且,有利于极耳与集流体之间的连接更加牢固,同时可以提高极耳连接处的过流能力。According to some embodiments of the present application, referring to FIGS. 1-3 , the thickness of the first tab region 322 is greater than that of the first coating region 321 , and the thickness of the second tab region 332 is greater than that of the second coating region 331 . By setting the thicknesses of the first tab area 322 and the second tab area 332 to be larger, when the first tab area 322 is connected to the positive tab 60 and the second tab area 332 is connected to the negative tab 70 , the thickness can be reduced. There is a risk of perforation of the insulating film layer 31, so that the short circuit of the positive and negative electrodes of the secondary battery can be further avoided. In addition, the connection between the tabs and the current collector is more firm, and at the same time, the overcurrent capability at the connection of the tabs can be improved.
根据本申请的一些实施例,第一极耳区322与第一涂覆区321的最大厚度差为1-400nm; 第二极耳区332与第二涂覆区331的最大厚度差为1-600nm。可以使金属层中涂覆区的作用和极耳区的作用充分发挥出来。进一步地,第一极耳区322与第一涂覆区321的最大厚度差为100-300nm;第二极耳区332与第二涂覆区331的最大厚度差为200-500nm。According to some embodiments of the present application, the maximum thickness difference between the first tab region 322 and the first coating region 321 is 1-400 nm; the maximum thickness difference between the second tab region 332 and the second coating region 331 is 1-400 nm. 600nm. The function of the coating area and the function of the tab area in the metal layer can be fully exerted. Further, the maximum thickness difference between the first tab region 322 and the first coating region 321 is 100-300 nm; the maximum thickness difference between the second tab region 332 and the second coating region 331 is 200-500 nm.
第一涂覆区321的厚度为20-1500nm,第一极耳区322的厚度为30-2000nm;第二涂覆区331的厚度为30-2500nm,第二极耳区332的厚度为50-3000nm。The thickness of the first coating region 321 is 20-1500nm, the thickness of the first tab region 322 is 30-2000nm; the thickness of the second coating region 331 is 30-2500nm, and the thickness of the second tab region 332 is 50-2000nm. 3000nm.
在一些可能的实施方式中,第一涂覆区321的厚度为1000nm,第一极耳区322的厚度为1300nm,第一极耳区322与第一涂覆区321的厚度差为300nm;第二涂覆区331的厚度为2000nm,第二极耳区332的厚度为2500nm,第二极耳区332与第二涂覆区331的最大厚度差为500nm。本申请不做限定。In some possible embodiments, the thickness of the first coating region 321 is 1000 nm, the thickness of the first tab region 322 is 1300 nm, and the thickness difference between the first tab region 322 and the first coating region 321 is 300 nm; The thickness of the second coating region 331 is 2000 nm, the thickness of the second tab region 332 is 2500 nm, and the maximum thickness difference between the second tab region 332 and the second coating region 331 is 500 nm. This application is not limited.
根据本申请的一些实施例,参照图6和图7,第一涂覆区321包括第一子区域3212和第二子区域3211,第一子区域3212位于第二子区域3211的宽度方向上的至少一侧,第一子区域3212的厚度大于第二子区域3211的厚度,第一极耳区322的厚度大于第二子区域3211的厚度且第一极耳区322的厚度不低于第一子区域3212的厚度。第二涂覆区331包括第三子区域3312和第四子区域3311,第三子区域3312位于第四子区域3311的宽度方向上的至少一侧,第三子区域3312的厚度大于第四子区域3311的厚度,第二极耳区332的厚度大于第四子区域3311的厚度且第二极耳区332的厚度不低于第三子区域3312的厚度。According to some embodiments of the present application, referring to FIGS. 6 and 7 , the first coating region 321 includes a first sub-region 3212 and a second sub-region 3211 , and the first sub-region 3212 is located in the width direction of the second sub-region 3211 . On at least one side, the thickness of the first sub-region 3212 is greater than that of the second sub-region 3211 , the thickness of the first tab region 322 is greater than the thickness of the second sub-region 3211 and the thickness of the first tab region 322 is not lower than the thickness of the first tab region 322 Thickness of sub-region 3212. The second coating region 331 includes a third sub-region 3312 and a fourth sub-region 3311, the third sub-region 3312 is located on at least one side in the width direction of the fourth sub-region 3311, and the thickness of the third sub-region 3312 is greater than that of the fourth sub-region 3312 The thickness of the region 3311 and the thickness of the second tab region 332 are greater than the thickness of the fourth sub-region 3311 and the thickness of the second tab region 332 is not lower than the thickness of the third sub-region 3312 .
通过将第一子区域3212和第三子区域3312的厚度较厚,在涂覆了活性物质层以后,一方面,可以使增强活性物质层与金属层之间的连接强度,另一方面,可以进一步地增强过流能力,提高极片的导电能力。另外,由于第一涂覆区321的第一子区域3212的厚度与第二子区域3211的厚度不同,可以在第一子区域3212与第二子区域3211之间形成台阶面,增大涂覆在第一涂覆区321的涂覆活性物质层与正极金属层32的接触面积,从而可以提高涂覆活性物质层的附着力;由于第二涂覆区331的第三子区域3312的厚度与第四子区域3311的厚度不同,可以在第三子区域3312与第四子区域3311之间形成台阶面,增大涂覆在第二涂覆区331的涂覆活性物质层与负极金属层33的接触面积,从而可以提高涂覆活性物质层的附着力。By making the thickness of the first sub-region 3212 and the third sub-region 3312 thicker, after the active material layer is coated, on the one hand, the connection strength between the active material layer and the metal layer can be enhanced, and on the other hand, it can be It further enhances the overcurrent capability and improves the electrical conductivity of the pole piece. In addition, since the thickness of the first sub-region 3212 of the first coating region 321 is different from the thickness of the second sub-region 3211, a stepped surface can be formed between the first sub-region 3212 and the second sub-region 3211 to increase the coating The contact area between the coating active material layer and the positive electrode metal layer 32 in the first coating region 321 can improve the adhesion of the coating active material layer; since the thickness of the third sub-region 3312 of the second coating region 331 is the same as The thickness of the fourth sub-region 3311 is different, a step surface can be formed between the third sub-region 3312 and the fourth sub-region 3311, and the coating active material layer and the negative electrode metal layer 33 coated on the second coating region 331 can be increased. Therefore, the adhesion of the active material layer can be improved.
在本申请的一些可选实施例中,参照图6和图7,第一子区域3212为两个且两个第一子区域3212分布在第二子区域3211的宽度方向上的相对两侧,两个第一子区域3212分布于靠近第一极耳区322的位置以及远离第一极耳区322的位置。第三子区域3312为两个且两个第三子区域3312分布在第四子区域3311的宽度方向上的相对两侧,两个第三子区域3312分布于靠近第二极耳区332的位置以及远离第二极耳区332的位置。通过设置的两个厚度较大的第一子区域3212以及两个厚度较大的第三子区域3312,在涂覆了活性物质层 以后,一方面,可以进一步地使增强活性物质层与金属层之间的连接强度,另一方面,涂覆活性物质层的金属层上的汇流至第一子区域的靠近第一极耳区的位置时,二者的过流能力更强,可以使活性物质层产生的电流最终全部汇聚至极耳处,提高极片的导电能力。In some optional embodiments of the present application, referring to FIG. 6 and FIG. 7 , there are two first sub-regions 3212 and the two first sub-regions 3212 are distributed on opposite sides of the second sub-region 3211 in the width direction, The two first sub-regions 3212 are distributed at positions close to the first tab region 322 and positions far from the first tab region 322 . There are two third sub-regions 3312 and the two third sub-regions 3312 are distributed on opposite sides of the fourth sub-region 3311 in the width direction, and the two third sub-regions 3312 are distributed near the second tab region 332 and a position away from the second tab region 332 . By setting the two first sub-regions 3212 with a larger thickness and the two third sub-regions 3312 with a larger thickness, after the active material layer is coated, on the one hand, it is possible to further enhance the active material layer and the metal layer. On the other hand, when the confluence on the metal layer coated with the active material layer reaches the position of the first sub-region close to the first tab region, the overcurrent capability of the two is stronger, which can make the active material The current generated by the layer is finally concentrated to the tab, which improves the electrical conductivity of the pole piece.
在本申请的一些可选实施例中,参照图6和图7,第一子区域3212的厚度与第一极耳区322的厚度一致,第三子区域3312的厚度与第二极耳区332的厚度一致。该设置在增强活性物质层与金属层之间的连接强度的同时,可以提高过流能力,并且可以使得双极性集流体的结构简单。In some optional embodiments of the present application, referring to FIGS. 6 and 7 , the thickness of the first sub-region 3212 is consistent with the thickness of the first tab region 322 , and the thickness of the third sub-region 3312 is the same as the thickness of the second tab region 332 thickness is the same. The arrangement can enhance the connection strength between the active material layer and the metal layer, can improve the flow-through capability, and can make the structure of the bipolar current collector simple.
图6为本申请实施例提供的双极性集流体30的第四结构示意图。请参阅图2和图6,第一涂覆区321包括第一子区域3212和第二子区域3211,第一子区域3212为靠近第一极耳区322的位置,以及远离第一极耳区322的位置,第二子区域3211位于两个第一子区域3212之间(如图2和图6对应所示,涂覆正极活性物质的正极金属层32中,较薄的区域为第二子区域3211,较厚的区域为第一子区域3212),第一子区域3212的厚度与第一极耳区322的厚度一致,第一子区域3212的厚度大于第二子区域3211的厚度。FIG. 6 is a schematic diagram of a fourth structure of the bipolar current collector 30 provided by the embodiment of the present application. Please refer to FIGS. 2 and 6 , the first coating area 321 includes a first sub-area 3212 and a second sub-area 3211 . The first sub-area 3212 is located close to the first tab area 322 and away from the first tab area 322, the second sub-region 3211 is located between the two first sub-regions 3212 (as shown in FIG. 2 and FIG. 6 correspondingly, in the positive electrode metal layer 32 coated with the positive electrode active material, the thinner region is the second sub-region 3212). The thickness of the first sub-region 3212 is the same as that of the first tab region 322 , and the thickness of the first sub-region 3212 is greater than that of the second sub-region 3211 .
正极活性物质层40设置在第二子区域3211上以及第二子区域3211两侧的第一子区域3212上,可以使正极活性物质层40与正极金属层32之间的结合效果更好(涂覆正极活性物质层40的时候,其作为一个整体,不仅涂覆在较薄的正极金属层32区域,还一起涂覆在较厚的正极金属层32区域,在较薄与较厚的交界处会有一个应力,从而使正极活性物质层40的附着力更佳)。且靠近第一极耳区322的第一子区域3212的厚度较厚,且涂覆正极活性物质层40,可以使涂覆区的较薄区域与涂覆区的较厚区域之间的过流能力增强,从而提高整个极片10的导电能力,减小电芯的内阻,提高电芯3C容量保持率。The positive electrode active material layer 40 is disposed on the second sub-region 3211 and the first sub-region 3212 on both sides of the second sub-region 3211, which can make the bonding effect between the positive electrode active material layer 40 and the positive electrode metal layer 32 better (coating When the positive electrode active material layer 40 is coated, as a whole, it is not only coated on the thinner positive electrode metal layer 32 area, but also on the thicker positive electrode metal layer 32 area. There will be a stress, so that the adhesion of the positive electrode active material layer 40 is better). And the thickness of the first sub-region 3212 close to the first tab region 322 is thicker, and the coating of the positive electrode active material layer 40 can make the overcurrent between the thinner region of the coating region and the thicker region of the coating region. The ability is enhanced, thereby improving the conductivity of the entire pole piece 10, reducing the internal resistance of the battery cell, and improving the 3C capacity retention rate of the battery core.
第二涂覆区331包括第三子区域3312和第四子区域3311,第三子区域3312为靠近第二极耳区332的位置,以及远离第二极耳区332的位置,第四子区域3311位于两个第三子区域3312之间,第三子区域3312的厚度与第二极耳区332的厚度一致,第三子区域3312的厚度大于第四子区域3311的厚度。The second coating area 331 includes a third sub-area 3312 and a fourth sub-area 3311. The third sub-area 3312 is a position close to the second tab area 332 and a position far from the second tab area 332. The fourth sub-area 3311 is located between the two third sub-regions 3312 , the thickness of the third sub-region 3312 is the same as that of the second tab region 332 , and the thickness of the third sub-region 3312 is greater than that of the fourth sub-region 3311 .
负极活性物质层50设置在第四子区域3311上以及第四子区域3311两侧的第三子区域3312上,可以使负极活性物质层50与负极金属层33之间的结合效果更好(涂覆负极活性物质层50的时候,其作为一个整体,不仅涂覆在较薄的负极金属层33区域,还一起涂覆在较厚的负极金属层33区域,在较薄与较厚的交界处会有一个应力,从而使负极活性物质层50的附着力更佳)。且靠近第二极耳区332的第三子区域3312的厚度较厚,且涂覆负极活性物质层50,可以使涂覆区的较薄区域与涂覆区的较厚区域之间的过流能力增强,从而提高整个极片10的导电能力,减小电芯的内阻,提高电芯3C容量保持率。The negative electrode active material layer 50 is arranged on the fourth sub-region 3311 and on the third sub-region 3312 on both sides of the fourth sub-region 3311, so that the bonding effect between the negative electrode active material layer 50 and the negative electrode metal layer 33 can be better (coating When the negative electrode active material layer 50 is coated, as a whole, it is not only coated on the thinner negative electrode metal layer 33 area, but also on the thicker negative electrode metal layer 33 area. There will be a stress, so that the adhesion of the negative electrode active material layer 50 is better). And the thickness of the third sub-region 3312 close to the second tab region 332 is thicker, and coating the negative electrode active material layer 50 can make the overcurrent between the thinner region of the coating region and the thicker region of the coating region. The ability is enhanced, thereby improving the conductivity of the entire pole piece 10, reducing the internal resistance of the battery cell, and improving the 3C capacity retention rate of the battery core.
请继续参阅图6,本申请实施例中,第一子区域3212的宽度a为1-5mm。第一子区域 3212的宽度a为左边的第一子区域3212与第二子区域3211的分界线和第一子区域3212与第一极耳区322的分界线之间的距离a(如图6左边的a)。第一子区域3212的宽度也可以是右边的第一子区域3212与第二子区域3211的分界线和第一子区域3212与第一空白区3112的分界线之间的距离(如图6右边的a)。左边的第一子区域3212不仅可以提高正极金属层32与正极活性物质层40的结合力,还可以提高该位置处的过流能力,右边的第一子区域3212主要是为了提高正极金属层32与正极活性物质层40的结合力。Please continue to refer to FIG. 6 , in the embodiment of the present application, the width a of the first sub-region 3212 is 1-5 mm. The width a of the first sub-region 3212 is the distance a between the boundary line between the first sub-region 3212 and the second sub-region 3211 on the left and the boundary line between the first sub-region 3212 and the first tab region 322 (see FIG. 6 ). a) on the left. The width of the first sub-area 3212 may also be the distance between the boundary line between the first sub-area 3212 and the second sub-area 3211 on the right and the boundary line between the first sub-area 3212 and the first blank area 3112 (see the right side of FIG. 6 ). a). The first sub-region 3212 on the left can not only improve the bonding force between the positive electrode metal layer 32 and the positive electrode active material layer 40, but also improve the overcurrent capability at this position. The first sub-region 3212 on the right is mainly for improving the positive electrode metal layer 32. The binding force with the positive electrode active material layer 40 .
第三子区域3312的宽度b为1-5mm。第三子区域3312的宽度b为右边的第三子区域3312与第四子区域3311的分界线和第三子区域3312和第二极耳区332的分界线之间的距离b(如图6中右边的b)。第三子区域3312的宽度也可以是第二空白区3122与第三子区域3312的分界线和左边的第三子区域3312与第四子区域3311的分界线之间的距离(如图6左边的b)。右边的第三子区域3312不仅可以提高负极金属层33与负极活性物质层50的结合力,还可以提高该位置处的过流能力,左边的第三子区域3312主要是为了提高负极金属层33与负极活性物质层50的结合力。The width b of the third sub-region 3312 is 1-5 mm. The width b of the third sub-region 3312 is the distance b between the boundary line between the third sub-region 3312 and the fourth sub-region 3311 on the right and the boundary line between the third sub-region 3312 and the second tab region 332 (see FIG. 6 ). center right b). The width of the third sub-area 3312 may also be the distance between the dividing line between the second blank area 3122 and the third sub-area 3312 and the dividing line between the third sub-area 3312 and the fourth sub-area 3311 on the left (as shown in the left side of FIG. 6 ) b). The third sub-region 3312 on the right can not only improve the bonding force between the negative electrode metal layer 33 and the negative electrode active material layer 50, but also improve the overcurrent capability at this position. The third sub-region 3312 on the left is mainly to improve the negative electrode metal layer 33. The binding force with the negative electrode active material layer 50 .
进一步地,靠近第一极耳区322的第一子区域3212和靠近第二极耳区332的第三子区域3312进行活性物质层的涂覆,不需要将活性物质层完全对准在较厚区域和较薄区域的交界处,在涂覆活性物质层的时候,只需要将较薄区域涂覆完全,并在靠近较薄区域的较厚区域部分涂覆,即完成活性物质层的设置,可以提高涂覆效率。Further, the first sub-region 3212 close to the first tab region 322 and the third sub-region 3312 close to the second tab region 332 are coated with the active material layer, and it is not necessary to completely align the active material layer at a thicker surface. At the junction of the area and the thinner area, when coating the active material layer, you only need to coat the thinner area completely, and partially coat the thicker area close to the thinner area, that is, to complete the setting of the active material layer, The coating efficiency can be improved.
可选地,第一子区域3212的宽度a为2-4mm,第三子区域3312的宽度b为2-4mm。在一些可能的实施方式中,第一子区域3212的宽度a为1mm、2mm、3mm、4mm或5mm;第三子区域3312的宽度b为1mm、2mm、3mm、4mm或5mm。Optionally, the width a of the first sub-region 3212 is 2-4 mm, and the width b of the third sub-region 3312 is 2-4 mm. In some possible implementations, the width a of the first sub-region 3212 is 1 mm, 2 mm, 3 mm, 4 mm or 5 mm; the width b of the third sub-region 3312 is 1 mm, 2 mm, 3 mm, 4 mm or 5 mm.
需要说明的是:第一子区域3212的宽度和第二子区域3211的宽度可以一致,也可以不一致;两个第一子区域3212的宽度可以一致,也可以不一致;两个第三子区域3312的宽度可以一致,也可以不一致。本申请不做限定,只要能够形成较厚的子区域,以增加活性物质层与金属层之间的结合力,或/和增加金属层的过流能力的子区域均在本申请的保护范围之内。It should be noted that: the width of the first sub-region 3212 and the width of the second sub-region 3211 may be consistent or inconsistent; the widths of the two first sub-regions 3212 may be consistent or inconsistent; the widths of the two third sub-regions 3312 The width can be the same or not. This application does not limit it, as long as a thicker sub-region can be formed to increase the bonding force between the active material layer and the metal layer, or/and the sub-region that increases the overcurrent capability of the metal layer is within the protection scope of this application. Inside.
为了实现上述结构,则该方法为:与第一极耳区322(或第二极耳区332)和第一子区域3212(或第三子区域3312)对应的位置的挡板的镂空部分的占比大于与第二子区域3211(或第四子区域3311)对应的位置的挡板的镂空部分的占比,从而形成图6所示的双极性集流体30的结构。In order to realize the above structure, the method is as follows: the hollow portion of the baffle at the positions corresponding to the first tab region 322 (or the second tab region 332 ) and the first sub-region 3212 (or the third sub-region 3312 ) The proportion is larger than that of the hollow portion of the baffle at the position corresponding to the second sub-region 3211 (or the fourth sub-region 3311 ), thereby forming the structure of the bipolar current collector 30 shown in FIG. 6 .
图7为本申请实施例提供的双极性集流体30的第五结构示意图。请参阅图7,第一子区域3212和第二子区域3211之间还设置有第五子区域3213,第五子区域3213沿第二子区域3211至第一子区域3212的方向逐渐变厚。可以使正极金属层32从左至右为厚、逐渐 变薄、薄、逐渐变厚和厚的层结构变化,可以避免集流体的正极金属层32出现褶皱、鼓筋等膜面缺陷,且可以进一步增加负极活性物质层50与正极金属层32的结合力,也可以进一步增加极片10的导电能力,使极片10的各部分的导电能力都得到满足。FIG. 7 is a fifth structural schematic diagram of the bipolar current collector 30 provided by the embodiment of the present application. Referring to FIG. 7 , a fifth sub-region 3213 is further disposed between the first sub-region 3212 and the second sub-region 3211 , and the fifth sub-region 3213 gradually thickens along the direction from the second sub-region 3211 to the first sub-region 3212 . The layer structure of the positive electrode metal layer 32 can be changed from left to right to be thick, gradually thinner, thinner, gradually thicker and thicker, which can avoid the occurrence of wrinkles, bulges and other membrane defects in the positive electrode metal layer 32 of the current collector. Further increasing the bonding force between the negative electrode active material layer 50 and the positive electrode metal layer 32 can also further increase the electrical conductivity of the pole piece 10 , so that the electrical conductivity of each part of the pole piece 10 is satisfied.
请继续参阅图7,第三子区域3312和第四子区域3311之间还设置有第六子区域3313,第六子区域3313沿第四子区域3311至第三子区域3312的方向逐渐变厚。可以使负极金属层33从左至右为厚、逐渐变薄、薄、逐渐变厚和厚的层结构变化,可以避免集流体的负极金属层33出现褶皱、鼓筋等膜面缺陷,且可以进一步增加正极活性物质层40与负极金属层33的结合力,也可以进一步增加极片10的导电能力,使极片10的各部分的导电能力都得到满足。Please continue to refer to FIG. 7 , a sixth sub-region 3313 is further disposed between the third sub-region 3312 and the fourth sub-region 3311 , and the sixth sub-region 3313 gradually thickens along the direction from the fourth sub-region 3311 to the third sub-region 3312 . The negative electrode metal layer 33 can be changed from left to right to be thick, gradually thinner, thinner, gradually thicker and thicker, and the negative electrode metal layer 33 of the current collector can be prevented from appearing wrinkles, bulges and other membrane surface defects, and can Further increasing the bonding force between the positive electrode active material layer 40 and the negative electrode metal layer 33 can also further increase the electrical conductivity of the pole piece 10 , so that the electrical conductivity of each part of the pole piece 10 is satisfied.
进一步地,前述的逐渐变厚,可以是逐渐变厚的区域的远离绝缘薄膜层31的一表面形成一个倾斜的平面。为了实现上述结构,则该方法为:与第一极耳区322(或第二极耳区332)和第一子区域3212(或第三子区域3312)对应的位置的挡板的镂空部分的占比大于与第二子区域3211(或第四子区域3311)对应的位置的挡板的镂空部分的占比,而第五子区域3213(或第六子区域3313),镂空部分的占比逐渐增大,从而形成图7所示的双极性集流体30的结构。Further, the aforementioned gradual thickening may be that a surface of the gradually thickened region away from the insulating film layer 31 forms an inclined plane. In order to realize the above structure, the method is as follows: the hollow portion of the baffle at the positions corresponding to the first tab region 322 (or the second tab region 332 ) and the first sub-region 3212 (or the third sub-region 3312 ) The proportion is larger than the proportion of the hollow part of the baffle at the position corresponding to the second sub-region 3211 (or the fourth sub-region 3311 ), and the fifth sub-region 3213 (or the sixth sub-region 3313 ), the proportion of the hollow part gradually increase to form the structure of the bipolar current collector 30 shown in FIG. 7 .
在其他实施例中,前述的逐渐变厚,也可以是逐渐变厚的区域(第五子区域3213或/和第六子区域3313)的远离绝缘薄膜层31的一表面形成一个圆弧面,该圆弧面朝向远离绝缘薄膜层31的方向凸出;或逐渐变厚的区域的远离绝缘薄膜层31的一表面形成一个圆弧面,该圆弧面朝向靠近绝缘薄膜层31的方向凹陷。本申请不做限定,只要能够形成逐渐变厚的结构,以满足金属层各部分的导电能力的结构均在本申请的保护范围之内。In other embodiments, the aforementioned gradually thickening may also be a surface of the gradually thickening region (the fifth sub-region 3213 or/and the sixth sub-region 3313 ) that is far away from the insulating film layer 31 to form a circular arc surface, The arc surface is convex toward the direction away from the insulating film layer 31 ; or a surface of the gradually thickened region away from the insulating film layer 31 forms an arc surface, and the arc surface is concave toward the direction close to the insulating film layer 31 . This application does not limit it, as long as a gradually thicker structure can be formed to satisfy the electrical conductivity of each part of the metal layer, it is within the scope of protection of the present application.
本申请实施例提供的双极性集流体30及极片10的有益效果包括:The beneficial effects of the bipolar current collector 30 and the pole piece 10 provided by the embodiments of the present application include:
(1)、在极耳区与极耳连接(例如焊接)的时候,即使由于连接过程对绝缘薄膜层31进行了破坏,但是由于极耳区背面的空白区的设置,也可以有效避免铝金属层和铜金属层之间的导通,从而可以有效避免正负极短路。(1) When the tab area is connected to the tab (for example, by welding), even if the insulating film layer 31 is damaged due to the connection process, due to the setting of the blank area on the back of the tab area, aluminum metal can be effectively avoided. The conduction between the layer and the copper metal layer can effectively avoid the short circuit of the positive and negative electrodes.
(2)、极耳区的厚度更厚,可以避免连接极耳的时候使绝缘薄膜层31穿孔,从而避免铝金属层和铜金属层之间的导通,从另一层面上避免正负极短路。(2) The thickness of the tab area is thicker, which can avoid perforating the insulating film layer 31 when connecting the tab, thereby avoiding the conduction between the aluminum metal layer and the copper metal layer, and avoiding the positive and negative electrodes from another level. short circuit.
(3)、靠近极耳区的较厚的子区域的设置,不仅可以增加活性物质层与金属层之间的结合力,而且可以增加较薄的金属层与较厚的金属层之间的过流能力。远离极耳区的较厚的子区域的设置,可以增加活性物质层与金属层之间的结合力。(3) The setting of the thicker sub-region near the tab region can not only increase the bonding force between the active material layer and the metal layer, but also increase the cross-linking between the thinner metal layer and the thicker metal layer. flow capability. The arrangement of the thicker sub-regions away from the tab region can increase the bonding force between the active material layer and the metal layer.
(4)、较薄的子区域到较厚的子区域是一个逐渐增厚的过程,可以有效满足金属层的各部位的导电能力,使极片10的导电能力提高,以及活性物质层与金属层之间的结合力更佳。(4) It is a gradual thickening process from a thinner sub-region to a thicker sub-region, which can effectively meet the electrical conductivity of each part of the metal layer, improve the electrical conductivity of the pole piece 10, and improve the electrical conductivity of the active material layer and the metal layer. The bond between the layers is better.
以上所述仅为本申请的一部分实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only a part of the embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.
Claims (15)
- 一种双极性集流体,其中,包括绝缘薄膜层、正极金属层和负极金属层;A bipolar current collector, comprising an insulating film layer, a positive electrode metal layer and a negative electrode metal layer;所述绝缘薄膜层沿厚度方向具有相对设置的第一表面和第二表面,所述正极金属层设置于所述第一表面,所述负极金属层设置于所述第二表面;The insulating film layer has a first surface and a second surface oppositely arranged along the thickness direction, the positive metal layer is arranged on the first surface, and the negative metal layer is arranged on the second surface;所述正极金属层具有用于涂覆正极活性物质的第一涂覆区和用于连接正极极耳的第一极耳区,所述第一极耳区的厚度大于所述第一涂覆区的至少部分区域的厚度;The positive electrode metal layer has a first coating area for coating the positive electrode active material and a first tab area for connecting the positive electrode tab, and the thickness of the first tab area is larger than that of the first coating area the thickness of at least part of the area;所述负极金属层具有用于涂覆负极活性物质的第二涂覆区和用于连接负极极耳的第二极耳区,所述第二极耳区的厚度大于所述第二涂覆区的至少部分区域的厚度。The negative electrode metal layer has a second coating area for coating the negative electrode active material and a second tab area for connecting the negative electrode tab, and the thickness of the second tab area is greater than that of the second coating area thickness of at least part of the area.
- 根据权利要求1所述的双极性集流体,其中,所述第一涂覆区包括第一子区域和第二子区域,所述第一子区域位于所述第二子区域的宽度方向上的至少一侧,所述第一子区域的厚度大于所述第二子区域的厚度,所述第一极耳区的厚度大于所述第二子区域的厚度且不低于所述第一子区域的厚度;The bipolar current collector of claim 1, wherein the first coating region includes a first sub-region and a second sub-region, the first sub-region being located in a width direction of the second sub-region At least one side of the first sub-region, the thickness of the first sub-region is greater than the thickness of the second sub-region, the thickness of the first tab region is greater than the thickness of the second sub-region and not lower than the thickness of the first sub-region the thickness of the area;所述第二涂覆区包括第三子区域和第四子区域,所述第三子区域位于所述第四子区域的宽度方向上的至少一侧,所述第三子区域的厚度大于所述第四子区域的厚度,所述第二极耳区的厚度大于所述第四子区域的厚度且不低于所述第三子区域的厚度。The second coating area includes a third sub-area and a fourth sub-area, the third sub-area is located on at least one side in the width direction of the fourth sub-area, and the thickness of the third sub-area is greater than that of the fourth sub-area. The thickness of the fourth sub-region, the thickness of the second tab region is greater than the thickness of the fourth sub-region and not lower than the thickness of the third sub-region.
- 根据权利要求2所述的双极性集流体,其中,所述第一子区域为两个且分布在所述第二子区域的宽度方向上的相对两侧,两个所述第一子区域分布于靠近所述第一极耳区的位置以及远离所述第一极耳区的位置;所述第三子区域为两个且分布在所述第四子区域的宽度方向上的相对两侧,两个所述第三子区域分布于靠近所述第二极耳区的位置以及远离所述第二极耳区的位置。The bipolar current collector according to claim 2, wherein the first sub-regions are two and are distributed on opposite sides in the width direction of the second sub-region, and two of the first sub-regions Distributed at positions close to the first tab area and positions away from the first tab area; the third sub-areas are two and are distributed on opposite sides in the width direction of the fourth sub-area , the two third sub-regions are distributed at positions close to the second tab region and positions far from the second tab region.
- 根据权利要求2所述的双极性集流体,其中,所述第一子区域的厚度与所述第一极耳区的厚度一致,所述第三子区域的厚度与所述第二极耳区的厚度一致。The bipolar current collector of claim 2, wherein the thickness of the first sub-region is the same as the thickness of the first tab region, and the thickness of the third sub-region is the same as the thickness of the second tab region The thickness of the area is the same.
- 根据权利要求2所述的双极性集流体,其中,所述第一子区域的宽度为1-5mm,所述第三子区域的宽度为1-5mm。The bipolar current collector according to claim 2, wherein the width of the first sub-region is 1-5 mm, and the width of the third sub-region is 1-5 mm.
- 根据权利要求2所述的双极性集流体,其中,所述第一子区域和所述第二子区域之间还设置有第五子区域,所述第五子区域沿所述第二子区域至所述第一子区域的方向逐渐变厚;所述第三子区域和所述第四子区域之间还设置有第六子区域,所述第六子区域沿所述第四子区域至所述第三子区域的方向逐渐变厚。The bipolar current collector according to claim 2, wherein a fifth sub-region is further provided between the first sub-region and the second sub-region, and the fifth sub-region is along the second sub-region The thickness gradually increases from the region to the first sub-region; a sixth sub-region is further arranged between the third sub-region and the fourth sub-region, and the sixth sub-region is along the fourth sub-region The direction to the third sub-region gradually thickens.
- 根据权利要求1所述的双极性集流体,其中,所述第一极耳区的厚度大于所述第一涂覆区的厚度,所述第二极耳区的厚度大于所述第二涂覆区的厚度。The bipolar current collector of claim 1, wherein the thickness of the first tab region is greater than the thickness of the first coating region, and the thickness of the second tab region is greater than the thickness of the second coating region The thickness of the overlay.
- 根据权利要求1所述的双极性集流体,其中,所述第一极耳区与所述第一涂覆区的 最大厚度差为1-400nm,所述第二极耳区与所述第二涂覆区的最大厚度差为1-600nm;The bipolar current collector according to claim 1, wherein a maximum thickness difference between the first tab region and the first coating region is 1-400 nm, and the second tab region and the first tab region have a maximum thickness difference of 1-400 nm. The maximum thickness difference of the two coating areas is 1-600nm;可选地,所述第一极耳区与所述第一涂覆区的最大厚度差为100-300nm,所述第二极耳区与所述第二涂覆区的最大厚度差为200-500nm。Optionally, the maximum thickness difference between the first tab area and the first coating area is 100-300 nm, and the maximum thickness difference between the second tab area and the second coating area is 200-300 nm. 500nm.
- 根据权利要求1所述的双极性集流体,其中,所述第一涂覆区的厚度为20-1500nm,所述第一极耳区的厚度为30-2000nm;所述第二涂覆区的厚度为30-2500nm,所述第二极耳区的厚度为50-3000nm。The bipolar current collector according to claim 1, wherein the thickness of the first coating region is 20-1500 nm, the thickness of the first tab region is 30-2000 nm; the thickness of the second coating region The thickness of the second tab region is 30-2500nm, and the thickness of the second tab region is 50-3000nm.
- 根据权利要求1-9中任一项所述的双极性集流体,其中,所述第一表面具有第一空白区和被所述正极金属层覆盖的第一金属区,所述第二表面具有第二空白区和被所述负极金属层覆盖的第二金属区;The bipolar current collector according to any one of claims 1-9, wherein the first surface has a first blank area and a first metal area covered by the positive metal layer, and the second surface has a first blank area and a first metal area covered by the positive metal layer. having a second blank area and a second metal area covered by the negative electrode metal layer;其中,在所述绝缘薄膜层的厚度方向上,所述第一极耳区的至少部分与所述第二空白区相对设置,所述第二极耳区的至少部分与所述第一空白区相对设置。Wherein, in the thickness direction of the insulating film layer, at least part of the first tab area is disposed opposite to the second blank area, and at least part of the second tab area is opposite to the first blank area Relative settings.
- 根据权利要求10所述的双极性集流体,其中,所述第一极耳区在参考面的投影位于所述第二空白区在所述参考面的投影内,所述第二极耳区在所述参考面的投影位于所述第一空白区在所述参考面的投影内,所述参考面垂直于所述绝缘薄膜层的厚度方向。11. The bipolar current collector of claim 10, wherein the projection of the first tab area on the reference plane is located within the projection of the second blank area on the reference plane, the second tab area The projection of the reference plane is located within the projection of the first blank area on the reference plane, and the reference plane is perpendicular to the thickness direction of the insulating film layer.
- 根据权利要求11所述的双极性集流体,其中,所述第一极耳区在参考面的投影与所述负极金属层在所述参考面的投影间隔开,所述第二极耳区在所述参考面的投影与所述正极金属层在所述参考面的投影间隔开。12. The bipolar current collector of claim 11, wherein the projection of the first tab region on the reference plane is spaced apart from the projection of the negative metal layer on the reference plane, the second tab region The projection on the reference plane is spaced apart from the projection of the positive metal layer on the reference plane.
- 根据权利要求10所述的双极性集流体,其中,沿所述绝缘薄膜层的宽度方向,所述第一空白区和所述第二空白区分别靠近所述绝缘薄膜层的两边缘。The bipolar current collector according to claim 10, wherein, along the width direction of the insulating film layer, the first blank area and the second blank area are respectively close to two edges of the insulating film layer.
- 一种极片,其中,包括:A pole piece comprising:根据权利要求1-13中任一项所述的双极性集流体;The bipolar current collector of any one of claims 1-13;正极活性物质层,所述正极活性物质层设置于所述第一涂覆区;a positive electrode active material layer, the positive electrode active material layer is disposed in the first coating area;负极活性物质层,所述负极活性物质层设置于所述第二涂覆区;a negative electrode active material layer, the negative electrode active material layer is disposed in the second coating area;正极极耳,所述正极极耳连接于所述第一极耳区;a positive electrode tab, the positive electrode tab is connected to the first tab area;负极极耳,所述负极极耳连接于所述第二极耳区。A negative electrode tab, the negative electrode tab is connected to the second tab area.
- 一种二次电池,其中,包括电芯,所述电芯包括多个根据权利要求14所述的极片,以及多个隔膜,相邻两个所述极片之间设置一个所述隔膜,且所述隔膜的两侧分别设置所述正极活性物质层和所述负极活性物质层。A secondary battery, comprising an electric core, the electric core comprising a plurality of pole pieces according to claim 14, and a plurality of separators, one of the separators is arranged between two adjacent pole pieces, And the positive electrode active material layer and the negative electrode active material layer are respectively provided on both sides of the separator.
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