WO2021212513A1 - Battery encapsulation structure - Google Patents
Battery encapsulation structure Download PDFInfo
- Publication number
- WO2021212513A1 WO2021212513A1 PCT/CN2020/086833 CN2020086833W WO2021212513A1 WO 2021212513 A1 WO2021212513 A1 WO 2021212513A1 CN 2020086833 W CN2020086833 W CN 2020086833W WO 2021212513 A1 WO2021212513 A1 WO 2021212513A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- battery
- accommodating cavity
- packaging structure
- casing
- housing
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6553—Terminals or leads
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- This application relates to the field of battery heat dissipation, and in particular to a battery packaging structure.
- the thermal management methods of battery systems are mainly divided into natural cooling, air cooling technology, liquid cooling technology and other methods.
- liquid cooling technology is considered to be the most effective heat dissipation method, but the existing liquid cooling heat dissipation method uses a liquid-filled liquid cold plate to contact a battery, BMS control board and other heat sources, and the heat source and the liquid cold plate are effective Contact makes practical application more difficult.
- the lack of fixation, sealing, and insulation of the liquid cooling plate makes the existing liquid cooling methods have obvious defects.
- a battery packaging structure of the present application includes:
- the housing including the accommodating cavity
- the battery is at least partially encapsulated in the accommodating cavity
- a battery cooling liquid is an insulating material
- the battery cooling liquid is contained in the accommodating cavity, and the part of the battery enclosed in the accommodating cavity is immersed in the battery cooling liquid.
- the resistivity of the cell coolant is greater than 10 6 ohms.
- the phase transition temperature of the battery cooling liquid is 38°C to 112°C.
- the battery is partially or completely enclosed in the containing cavity of the casing, and the battery is immersed in the battery cooling liquid.
- the material of the shell is a thermally conductive material with a thermal conductivity of 0.2 W/m ⁇ K to 5 W/m ⁇ K.
- the shell is a heat shrinkable film.
- the battery includes a battery body and a protection plate provided at one end of the battery body, and the protection plate, the battery body, or a combination of the protection plate and the battery body are packaged in the container.
- the protective plate, the battery body, or the combination of the protective plate and the battery body is immersed in the battery cooling liquid.
- the casing is combined with one end of the battery body where the protective plate is provided to form an accommodating cavity to accommodate the protective plate in cooperation with the battery body, and the casing is provided with A liquid injection hole is used to infuse the battery cooling liquid, and the liquid injection hole is sealed by a sealing member.
- the housing and the battery are arranged independently, the housing includes an upper housing and a lower housing, and the upper housing and the lower housing cooperate and seal to form the housing
- the cavity is used for accommodating the protection board, the battery body or the combination of the protection board and the battery body.
- the battery packaging structure further includes an electronic wire, one end of the electronic wire is encapsulated in the accommodating cavity to connect to the protection board, and the other end of the electronic wire is located in the Outside the shell.
- a gold finger is provided on the protective plate, an opening is provided on the housing to expose the gold finger, and the gold finger and the housing form a side wall of the opening Seal between.
- the battery packaging structure further includes a flexible circuit board, one end of the flexible circuit board is encapsulated in the accommodating cavity and connected to the battery, and the other end of the flexible circuit board is located at Outside the housing.
- the ratio of the volume of the accommodating cavity to the volume of the portion of the battery packaged in the accommodating cavity is greater than 1 and less than 1.8.
- the phase transition temperature of the battery cooling liquid is greater than the heat generation temperature of the portion of the battery packaged in the containing cavity, and the volume of the containing cavity is the same as that of the battery packaged in the housing cavity.
- the ratio of the volume of the part in the accommodating cavity is greater than 1 and less than 1.2.
- the phase transition temperature of the battery coolant is lower than the heat generation temperature of the part of the battery encapsulated in the accommodating cavity, and the volume of the accommodating cavity is the same as that of the battery encapsulated in the battery.
- the ratio of the volume of the part in the accommodating cavity is greater than 1.3 and less than 1.8.
- the distance between the portion of the battery packaged in the accommodating cavity and the inner wall of the casing is 0.2 mm to 20 mm.
- the battery cooling fluid contained therein is electrically insulated, thereby helping to improve the reliability of the battery packaging structure and avoiding the problem of short circuit caused by the battery cooling fluid; and the battery is packaged in the accommodating cavity Partially immersed in the battery cooling fluid is conducive to fully infiltrating the part of the battery packaged in the accommodating cavity, thereby improving the efficiency of heat dissipation and improving the uniformity of heat dissipation when the battery is in use, and reducing the packaging of the battery Describe the temperature rise rate and amplitude of the part in the accommodating cavity.
- FIG. 1 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
- FIG. 2 is a schematic cross-sectional view of a battery packaging structure according to an embodiment of the application.
- FIG. 3 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
- FIG. 4 is a schematic diagram of disassembling the battery packaging structure according to an embodiment of the application.
- FIG. 5 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
- FIG. 6 is a disassembled schematic diagram of a battery packaging structure according to an embodiment of the application.
- FIG. 7 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
- FIG. 8 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
- FIG. 9 is a disassembled schematic diagram of a battery packaging structure according to an embodiment of the application.
- FIG. 10 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
- FIG. 11 is a temperature rise curve diagram of Example 1 and Comparative Example 1 in this application.
- Fig. 12 is a temperature rise curve diagram of Example 2 and Comparative Example 1 in this application.
- FIG. 13 is a temperature rise curve diagram of Example 3 and Comparative Example 2 in this application.
- FIG. 14 is a temperature rise curve diagram of Example 4 and Comparative Example 2 in this application.
- Battery coolant 10 case 30 Battery 50 Accommodating cavity 301 Inner wall 301a Battery body 51 Protection board 53 Injection hole 303 Seals 305 Upper shell 31 Lower shell 33 Opening 307, 308, 309 Golden finger 530 Flexible circuit board 60 Electronic wire 56 Heat dissipation structure 70
- the battery packaging structure 100 includes a battery cooling liquid 10.
- the battery cooling fluid 10 is an insulating material.
- the resistivity of the cell coolant is greater than 10 6 ohms.
- the resistivity of the battery cooling liquid is greater than 10 12 ohms.
- the phase transition temperature of the battery cooling liquid may be 38°C to 112°C.
- the battery coolant 10 includes at least one of fluorinated ethers, hydrofluoroalkanes, hydrofluoroamines, perfluoroketones, and perfluorohydrocarbon compounds.
- the battery coolant 10 is insulated, so When the battery coolant 10 is applied, the reliability is high, and the heat dissipation effect of the battery coolant is good.
- the number of carbon atoms in the fluorinated ether, hydrofluoroalkane, hydrofluoroamine, perfluoroketone, and perfluorocarbon compound is 2-9.
- the correspondingly formed battery coolant may be too viscous or even solid in the battery temperature rise interval, so that effective heat dissipation cannot be achieved in the battery temperature rise interval, and the heat dissipation effect is poor.
- the fluorinated ether may be, but not limited to, 1,1,2,2-tetrafluoroethyl-2,2,3,3-tetrafluoropropyl ether, 1,1,2,2 -Tetrafluoroethyl-2,2,2-trifluoroethyl ether, hexafluoropropyl methyl ether, 1-methoxy-7-fluoropropane (or heptafluoropropyl methyl ether), nonafluorobutyl methyl ether , Nonafluorobutyl ethyl ether, 1,1,1,2,3,4,4,5,5,5-decafluoro-2-trifluoromethylpentane-3-methyl ether, methyl nonafluorobutyl ether , At least one of pentafluoroheptyl ethyl ether, trifluoromethyl ether, perfluoromethyl ethyl ether, trifluoroethyl
- the hydrofluoroalkane may be at least one of decafluoropentane and pentafluorobutane.
- the hydrofluoroamine may be 1-butylamine 1,1,2,2,3,3,4,4,4-nonafluoro-N,N-bis(nonafluorobutyl), At least one of perfluorotributylamine, perfluorotripentylamine, and perfluorotripropylamine.
- the perfluoroketone is at least one of perfluorobutanone, perfluoropentanone, perfluorohexanone, and perfluorobutanone.
- the perfluoroketone is perfluorohexanone.
- the perfluorocarbon compound may be at least one of hexafluoropropylene trimer, hexafluoropropylene dimer, perfluoroheptane, perfluorooctane, and perfluorohexane.
- the battery cooling liquid 10 may further include additives.
- the additive may be, but is not limited to, at least one of flame-retardant natural mineral oil, silicone oil, alcohols, alkanes and their derivatives.
- the alcohol is ethylene glycol.
- the mass percentage of the additive in the battery cooling liquid is less than or equal to 30%. If the additive content exceeds 30%, the polarity of the additive and the battery cooling liquid is relatively different. The cooling liquid is prone to phase separation after being heated. In the next charge and discharge cycle, the heat generation process cannot be mixed uniformly, resulting in unstable cooling effect of the battery coolant.
- the additive includes flame-retardant natural mineral oil, and at the same time, it also includes at least one of ethylene glycol and silicone oil.
- the mass percentage of the flame-retardant natural mineral oil in the additive is less than or equal to 40%, and the proportion of the flame-retardant natural mineral oil exceeds 40%, which not only causes the cooling effect of the battery refrigerant to be unstable, but also The high viscosity and high surface energy make it difficult for the battery refrigerant to enter the electronic components of the battery protection board, and the heat dissipation effect is reduced.
- the battery packaging structure 100 further includes a casing 30 and a battery 50.
- the housing 30 includes an accommodating cavity 301.
- the battery 50 is at least partially enclosed in the accommodating cavity 301.
- the battery coolant 10 is contained in the containing cavity 301.
- the part of the battery 50 encapsulated in the accommodating cavity 301 is immersed in the battery cooling liquid 10, and the battery cooling fluid 10 directly contacts the part of the battery 50 encapsulated in the accommodating cavity 301, and It is beneficial to fully infiltrate the part of the battery 50 packaged in the accommodating cavity 301, thereby improving the efficiency of heat dissipation and improving the uniformity of heat dissipation when the battery 50 is in use, and reducing the packaging of the battery 50 in the accommodating cavity 301 The temperature rise rate and amplitude of the part.
- the battery 50 may be a square battery, or other regular-shaped batteries or special-shaped batteries.
- a square battery is taken as an example for illustration.
- the ratio of the volume of the accommodating cavity 301 to the volume of the portion of the battery 50 encapsulated in the accommodating cavity 301 is greater than 1 and less than 1.8.
- the volume of the accommodating cavity 301 is the same as that of the battery 50 package.
- the ratio of the volume of the part in the accommodating cavity 301 is greater than 1 and less than 1.2.
- the phase change temperature of the battery cooling liquid 10 is lower than the When the heat generation temperature of the part of the battery 50 encapsulated in the accommodating cavity 301, preferably, the ratio of the volume of the accommodating cavity 301 to the volume of the part of the battery 50 encapsulated in the accommodating cavity 301 Greater than 1.3 and less than 1.8.
- the part of the battery 50 enclosed in the accommodating cavity 301 does not contact the housing 30, so that the battery coolant 10 is fully enclosed with the battery 50 in the accommodating cavity 301
- the distance between the portion of the battery 50 enclosed in the accommodating cavity 301 and the inner wall 301a of the casing 30 is 0.2 mm-20 mm.
- the battery 50 further includes a battery body 51 and a protective plate 53 provided at one end of the battery body 51.
- the battery body 51 is composed of a single battery cell.
- the battery body 51 may also be composed of a plurality of battery cells connected in series and/or in parallel.
- the housing 30 is combined with the end of the battery body 51 provided with a protective plate 53 to cooperate to form the accommodating cavity 301, and the protective plate 53 is accommodated in the accommodating chamber 301. It is placed in the cavity 301 and directly immersed in the battery cooling liquid 10 to dissipate heat from the protective plate 53 through the battery cooling liquid 10 when the battery 50 is subsequently used. That is, the part of the battery 50 encapsulated in the accommodating cavity 301 is the protective plate 53.
- the housing 30 can be made of a thermally conductive material such as a metal material or a plastic material.
- the material of the housing 30 is a thermally conductive material with a thermal conductivity of 0.2 W/m ⁇ K to 5 W/m ⁇ K.
- the thickness of the shell 30 may be 0.08mm-2mm.
- the metal material may be, but is not limited to, at least one of aluminum, copper, stainless steel, aluminum alloy, and carbon steel.
- the plastic material may be, but is not limited to, at least one of polyacrylic resin (PMMA), polycarbonate (PC), hydrogenated styrene-butadiene block copolymer (SEBS), thermoplastic elastomer (TPE), etc. .
- the casing 30 is glued to the battery body 51 and seals the connection with the battery body 51.
- the housing 30 may also be provided with a liquid injection hole 303 and a sealing member 305.
- the liquid injection hole 303 communicates with the containing cavity 301 and the outside.
- the battery coolant 10 is injected into the battery through the liquid injection hole 303 In the accommodating cavity 301.
- the sealing member 305 cooperates with the liquid injection hole 303 to seal the liquid injection hole 303 to prevent the battery coolant 10 from leaking from the liquid injection hole 303.
- the sealing member 305 may be, but is not limited to, a rubber plug.
- the rubber plug and the liquid injection hole 303 can be interference fit, meshed or bonded by an adhesive. It is only necessary to ensure that the rubber plug is connected to the liquid injection hole 303. Seal between them.
- the housing 30 can be an integral structure.
- the housing 30 may include multiple detachable parts.
- the housing 30 may include an upper housing 31 and a lower housing 33.
- the upper casing 31 and the lower casing 33 are respectively combined with the battery body 51, and the upper casing 31, the lower casing 33 and one end of the battery body 51 cooperate with each other to form the Housing cavity 301.
- the inner wall of the accommodating cavity 301 can also be electrically insulated, for example, an electrical insulating material is plated on the inner wall of the accommodating cavity 301 to form an insulating film ( Figure (Not shown) in order to avoid short circuits or potential safety hazards caused by components (such as the protective plate 53) accommodated in the accommodating cavity 301 from contacting the housing 30 due to squeezing or other external forces.
- the electrical insulating material may be a polar thermosetting resin or an electrically insulating carbon material.
- the carbon material can be selected from a diamond-like film material (DLC film material) doped with at least one of aluminum hydroxide, silicon oxide, aluminum oxide, silicon carbide, and silicon nitride, or a non-doped diamond-like film material.
- Diamond-like carbon film The carbon material can form an insulating film on the inner wall of the accommodating cavity 301 by means of vacuum plating.
- the casing 30 When the casing 30 is made of a plastic material, the casing 30 can be integrally formed on the battery body 51 by injection molding.
- gold fingers 530 may be provided on the protective plate 53.
- the housing 30 is provided with an opening 307 to expose the golden finger 530 so that the battery 50 is electrically connected to other electronic components through the golden finger 530; and the golden finger 530 is formed with the housing 30
- the side walls of the opening 307 are sealed to prevent the battery coolant 10 from leaking from the opening 307.
- the battery 50 can be electrically connected to other electronic components through a flexible circuit board 60.
- the housing 30 is provided with an opening 308, one end of the flexible circuit board 60 is encapsulated in the accommodating cavity 301 and connected to the protection board 53, and the other end extends from the opening 308 to the housing.
- the outside of the body 30 facilitates electrical connection with other electronic components.
- the flexible circuit board 60 is sealed with the side surface of the opening 308 to prevent the battery coolant 10 from leaking from the opening 308.
- the battery packaging structure 100 may further include an electronic wire 56 to facilitate electrical connection with other electronic components.
- the housing 30 is provided with an opening 309, one end of the electronic wire 56 is encapsulated in the accommodating cavity 301 and connected to the protection board 53, and the other end of the electronic wire 56 extends from the opening 309 Out of the housing 30 to facilitate the external connection of other electronic components.
- the electronic wire 56 is sealed with the side surface of the opening 309 to prevent the battery cooling liquid 10 from leaking from the opening 309.
- the battery 50 can also be entirely enclosed in the accommodating cavity 301, and the entire battery 50 is immersed in the battery cooling liquid 10, so that the battery 50 can be further used when the battery 50 is in use. Improve heat dissipation efficiency and uniformity of heat dissipation. That is, the battery body 51 and the protection plate 53 are both packaged in the accommodating cavity 301 and immersed in the battery cooling liquid 10.
- the battery body 51 is located in the accommodating cavity 301 and immersed in the battery cooling liquid 10 while the protective plate 53 is located outside the casing 30.
- the housing 30 can also be made of heat shrinkable film, such as polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), bidirectional polypropylene ( OPP), polyvinylidene chloride (PVDC), ethylene-vinyl acetate copolymer (EVA), multi-layer co-extruded polyolefin heat shrinkable film (POF), acrylonitrile-butadiene-styrene copolymer (ABS), etc. At least one of the multi-layer co-extruded heat-shrinkable film formed. As shown in FIG. 7, the heat shrinkable film can cover the entire battery 50.
- PE polyethylene
- PP polypropylene
- PET polyethylene terephthalate
- OPP bidirectional polypropylene
- PVDC polyvinylidene chloride
- EVA ethylene-vinyl acetate copolymer
- EVA ethylene-vinyl acetate copolymer
- POF multi-layer co
- the housing 30 and the battery 50 can also be arranged independently of each other.
- the housing 30 includes an upper housing 31 and a lower housing 33.
- the upper casing 31 and the lower casing 33 are respectively arranged independently of the battery 50, and the upper casing 31 and the lower casing 33 cooperate and seal to form the accommodating cavity 301.
- the upper housing 31 and the lower housing 33 may be respectively provided with grooves 300, and the upper housing 31 and the lower housing 33 are connected and can be folded along the joint to make The two grooves 300 cooperate to form a receiving cavity 301.
- the battery packaging structure 100 may also include other heat dissipation structures 70, which may be liquid cooling plates, high thermal conductivity materials (such as graphene, graphite sheets), or heat dissipation coatings.
- the heat dissipation structure 70 is disposed on the outer surface of the casing 30 to further accelerate the heat dissipation of the battery 50.
- a battery is provided, the battery includes a battery body and a protection plate, the battery body is connected to the protection plate through tabs, and the protection plate is encapsulated in a housing cavity of a polyacrylic resin (PMMA) shell,
- PMMA polyacrylic resin
- the difference between the battery packaging structure of Example 1 and the battery packaging structure of Comparative Example 1 is that 3 mL of perfluorohexane is used as a battery cooling liquid to be packaged in the containing cavity, and the protective plate is immersed in perfluorohexane.
- the difference between the battery packaging structure of Example 2 and the battery packaging structure of Comparative Example 1 is that 2 mL of hexafluoropropylene trimer is used as the battery cooling liquid to be packaged in the containing cavity, and the protective plate is immersed in the hexafluoropropylene trimer. Aggregate.
- the batteries of Comparative Example 1 and Example 2 were respectively charged with the same high current, and the temperature of the MOS tube on the protection board was detected at the same time point, and the corresponding data records were plotted as a graph as shown in FIG. 12. It can be seen from FIG. 12 that during the charging process, the temperature of the MOS tube in Embodiment 2 is lower by 9°C to 10°C than that of the MOS tube in Comparative Example 1.
- the difference between the battery packaging structure of Comparative Example 2 and the battery packaging structure of Comparative Example 1 lies in that the protective plate is encapsulated in an accommodating cavity of a Ta-C-coated aluminum housing.
- the difference between the battery packaging structure of Example 3 and the battery packaging structure of Comparative Example 2 is that 1 mL of perfluorotributylamine is used as a battery cooling liquid to be packaged in the containing cavity, and the protective plate is immersed in perfluorotributylamine. middle.
- the difference between the battery packaging structure of Example 4 and the battery packaging structure of Comparative Example 2 is that a mixture of 1 mL of hexafluoropropylene trimer (70% by volume) and ethylene glycol (30%) is used as the battery cooling liquid to be packaged. In the accommodating cavity, the protective plate is immersed in the mixed liquid.
- the batteries of Comparative Example 2 and Example 4 were charged with the same high current respectively, and the temperature of the MOS tube on the protection board was detected at the same time point, and the corresponding data records were plotted as a graph as shown in FIG. 14. It can be seen from FIG. 14 that during the charging process, the temperature of the MOS tube of Example 4 is lower than that of the MOS tube of Comparative Example 2 by 7°C to 8°C.
- Example 5 The difference between the battery packaging structure of Example 5 and Example 2 is that decafluoropentane is used as the battery cooling liquid.
- the battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 5 is lower than that of the MOS tube in Comparative Example 1 by 8°C-9°C.
- Example 6 The difference between the battery packaging structure of Example 6 and Example 2 is that hexafluoropropyl methyl ether is used as the battery cooling liquid.
- the battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 6°C to 7°C.
- Example 6 The difference between the battery packaging structure of Example 6 and Example 2 is that perfluorohexanone is used as the battery cooling liquid.
- the battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 9°C to 10°C.
- Example 7 The difference between the battery packaging structure of Example 7 and Example 6 is that a mixture of perfluorohexanone (50%) and hexafluoropropyl methyl ether (50%) is used as the battery cooling liquid.
- the battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is reduced by 11°C to 12°C compared to the temperature of the MOS tube in Comparative Example 1.
- Example 8 The difference between the battery packaging structure of Example 8 and Example 6 is that a mixture of perfluorohexanone (50%) and perfluorotributylamine (50%) is used as the battery cooling liquid.
- the battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 12°C to 13°C.
- Example 9 The difference between the battery packaging structure of Example 9 and Example 5 is that a mixture of decafluoropentane (50%) and perfluorotributylamine (50%) is used as the battery cooling liquid.
- the battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 8°C-9°C.
- Example 10 The difference between the battery packaging structure of Example 10 and Example 6 is that a mixture of perfluoropentanone (50%) and perfluorotripentylamine (50%) is used as the battery cooling liquid.
- the battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 12°C to 13°C.
- the battery packaging structure of the embodiment in which the protective plate is directly immersed in the battery coolant has a significantly better heat dissipation effect, and the previous temperature rise rate is significantly lower .
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Abstract
Disclosed is a battery encapsulation structure. The battery encapsulation structure comprises a housing, a battery and battery cooling liquid. The housing comprises an accommodating cavity; the battery is at least partially encapsulated in the accommodating cavity; and the battery cooling liquid is made of an insulating material, the battery cooling liquid is accommodated in the accommodating cavity, and the part of the battery that is encapsulated in the accommodating cavity is immersed in the battery cooling liquid, such that the heat dissipation efficiency of the battery packaging structure is improved.
Description
本申请涉及电池散热领域,尤其涉及一种电池封装结构。This application relates to the field of battery heat dissipation, and in particular to a battery packaging structure.
目前电池系统的热管理方式主要分为自然冷却、风冷技术、液冷技术等方式。其中,液冷技术被认为是效果最佳的散热方式,但现有液冷散热方式采用液体灌注的液冷板接触电池、BMS控制板等发热源的方式,所述发热源与液冷板有效接触使得实际应用较为困难,此外,液冷板的固定、密封性、绝缘性等方面的不足都使得现有液冷的方式存在明显缺陷。At present, the thermal management methods of battery systems are mainly divided into natural cooling, air cooling technology, liquid cooling technology and other methods. Among them, liquid cooling technology is considered to be the most effective heat dissipation method, but the existing liquid cooling heat dissipation method uses a liquid-filled liquid cold plate to contact a battery, BMS control board and other heat sources, and the heat source and the liquid cold plate are effective Contact makes practical application more difficult. In addition, the lack of fixation, sealing, and insulation of the liquid cooling plate makes the existing liquid cooling methods have obvious defects.
发明内容Summary of the invention
鉴于上述情况,有必要提供一种可靠性高且有助于提高散热效率的电池封装结构。In view of the foregoing, it is necessary to provide a battery packaging structure that is highly reliable and helps to improve heat dissipation efficiency.
本申请的一种电池封装结构,包括:A battery packaging structure of the present application includes:
壳体,包括容置腔;The housing, including the accommodating cavity;
电池,至少部分封装于所述容置腔内;以及The battery is at least partially encapsulated in the accommodating cavity; and
电池冷却液,所述电池冷却液为绝缘材料,所述电池冷却液收容于所述容置腔中,且所述电池封装于所述容置腔内的部分浸入所述电池冷却液中。A battery cooling liquid, the battery cooling liquid is an insulating material, the battery cooling liquid is contained in the accommodating cavity, and the part of the battery enclosed in the accommodating cavity is immersed in the battery cooling liquid.
作为本申请的一种方案,所述电池冷却液的电阻率大于10
6欧姆。
As an embodiment of the present application, the resistivity of the cell coolant is greater than 10 6 ohms.
作为本申请的一种方案,所述电池冷却液的相变温度为38℃~112℃。As a solution of the present application, the phase transition temperature of the battery cooling liquid is 38°C to 112°C.
作为本申请的一种方案,所述电池部分或全部封装于所述壳体的容置腔中,所述电池浸入所述电池冷却液中。As a solution of the present application, the battery is partially or completely enclosed in the containing cavity of the casing, and the battery is immersed in the battery cooling liquid.
作为本申请的一种方案,所述壳体的材质为导热系数为0.2W/m·K~5W/m·K的导热材料。As a solution of the present application, the material of the shell is a thermally conductive material with a thermal conductivity of 0.2 W/m·K to 5 W/m·K.
作为本申请的一种方案,所述壳体为热缩膜。As a solution of the present application, the shell is a heat shrinkable film.
作为本申请的一种方案,所述电池包括电池本体以及设置于所述电池本体一端的保护板,所述保护板、所述电池本体或所述保护板和所述电池本体的组合封装于容置腔中,所述保护板、所述电池本体或所述保护板和所述电池本体的组合浸入所述电池冷却液中。As a solution of the present application, the battery includes a battery body and a protection plate provided at one end of the battery body, and the protection plate, the battery body, or a combination of the protection plate and the battery body are packaged in the container. In the cavity, the protective plate, the battery body, or the combination of the protective plate and the battery body is immersed in the battery cooling liquid.
作为本申请的一种方案,所述壳体结合在所述电池本体设有所述保护板的一端,以与所述电池本体配合形成容置腔收容所述保护板,所述壳体上设有注液孔用以灌注所述电池冷却液,所述注液孔通过密封件密封。As a solution of the present application, the casing is combined with one end of the battery body where the protective plate is provided to form an accommodating cavity to accommodate the protective plate in cooperation with the battery body, and the casing is provided with A liquid injection hole is used to infuse the battery cooling liquid, and the liquid injection hole is sealed by a sealing member.
作为本申请的一种方案,所述壳体与所述电池独立设置,所述壳体包括上壳体和下壳体,所述上壳体和所述下壳体配合密封形成所述容置腔以收容所述保护板、所述电池本体或所述保护板和所述电池本体的组合。As a solution of the present application, the housing and the battery are arranged independently, the housing includes an upper housing and a lower housing, and the upper housing and the lower housing cooperate and seal to form the housing The cavity is used for accommodating the protection board, the battery body or the combination of the protection board and the battery body.
作为本申请的一种方案,所述电池封装结构还包括电子线,所述电子线中的一端封装于所述容置腔内连接所述保护板,所述电子线中的另一端位于所述壳体外。As a solution of the present application, the battery packaging structure further includes an electronic wire, one end of the electronic wire is encapsulated in the accommodating cavity to connect to the protection board, and the other end of the electronic wire is located in the Outside the shell.
作为本申请的一种方案,所述保护板上设有金手指,所述壳体上设有开口以露出所述金手指,且所述金手指与所述壳体形成所述开口的侧壁之间密封。As a solution of the present application, a gold finger is provided on the protective plate, an opening is provided on the housing to expose the gold finger, and the gold finger and the housing form a side wall of the opening Seal between.
作为本申请的一种方案,所述电池封装结构还包括柔性电路板,所述柔性电路板的一端封装于所述容置腔中与所述电池连接,所述柔性电路板中的另一端位于所述壳体外。As a solution of the present application, the battery packaging structure further includes a flexible circuit board, one end of the flexible circuit board is encapsulated in the accommodating cavity and connected to the battery, and the other end of the flexible circuit board is located at Outside the housing.
作为本申请的一种方案,所述容置腔的体积与所述电池封装于所述容置腔内的部分的体积的比值大于1且小于1.8。As a solution of the present application, the ratio of the volume of the accommodating cavity to the volume of the portion of the battery packaged in the accommodating cavity is greater than 1 and less than 1.8.
作为本申请的一种方案,所述电池冷却液的相变温度大于所述电池封装于所述容置腔内的部分的产热温度,所述容置腔的体积与所述电池封装于所述容置腔内的部分的体积的比值大于1且小于1.2。As a solution of the present application, the phase transition temperature of the battery cooling liquid is greater than the heat generation temperature of the portion of the battery packaged in the containing cavity, and the volume of the containing cavity is the same as that of the battery packaged in the housing cavity. The ratio of the volume of the part in the accommodating cavity is greater than 1 and less than 1.2.
作为本申请的一种方案,所述电池冷却液的相变温度小于所述电池封装于所述容置腔内的部分的产热温度,所述容置腔的体积与所述电池封装于所述容置腔内的部分的体积的比值大于1.3且小于1.8。As a solution of the present application, the phase transition temperature of the battery coolant is lower than the heat generation temperature of the part of the battery encapsulated in the accommodating cavity, and the volume of the accommodating cavity is the same as that of the battery encapsulated in the battery. The ratio of the volume of the part in the accommodating cavity is greater than 1.3 and less than 1.8.
作为本申请的一种方案,所述电池封装于所述容置腔内的部分与所述壳体的内壁之间的距离为0.2mm~20mm。As a solution of the present application, the distance between the portion of the battery packaged in the accommodating cavity and the inner wall of the casing is 0.2 mm to 20 mm.
本申请的电池封装结构,其包含的电池冷却液电绝缘,从而有利于提高电池封装结构的可靠性,避免因电池冷却液引起短路的问题;且所述电池封装于所述容置腔内的部分浸入所述电池冷却液中,有利于充分浸润所述电池封装于所述容置腔内的部分,从而在电池使用时提高散热的效率并且提高散热的均匀性,降低所述电池封装于所述容置腔内的部分的温升速率以及幅度。In the battery packaging structure of the present application, the battery cooling fluid contained therein is electrically insulated, thereby helping to improve the reliability of the battery packaging structure and avoiding the problem of short circuit caused by the battery cooling fluid; and the battery is packaged in the accommodating cavity Partially immersed in the battery cooling fluid is conducive to fully infiltrating the part of the battery packaged in the accommodating cavity, thereby improving the efficiency of heat dissipation and improving the uniformity of heat dissipation when the battery is in use, and reducing the packaging of the battery Describe the temperature rise rate and amplitude of the part in the accommodating cavity.
图1为本申请一实施方式的电池封装结构的结构示意图。FIG. 1 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
图2为本申请一实施方式的电池封装结构的剖面示意图。2 is a schematic cross-sectional view of a battery packaging structure according to an embodiment of the application.
图3为本申请一实施方式的电池封装结构的结构示意图。FIG. 3 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
图4为本申请一实施方式的电池封装结构的拆解示意图。FIG. 4 is a schematic diagram of disassembling the battery packaging structure according to an embodiment of the application.
图5为本申请一实施方式的电池封装结构的结构示意图。FIG. 5 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
图6为本申请一实施方式的电池封装结构的拆解示意图。FIG. 6 is a disassembled schematic diagram of a battery packaging structure according to an embodiment of the application.
图7为本申请一实施方式的电池封装结构的结构示意图。FIG. 7 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
图8为本申请一实施方式的电池封装结构的结构示意图。FIG. 8 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
图9为本申请一实施方式的电池封装结构的拆解示意图。FIG. 9 is a disassembled schematic diagram of a battery packaging structure according to an embodiment of the application.
图10为本申请一实施方式的电池封装结构的结构示意图。FIG. 10 is a schematic structural diagram of a battery packaging structure according to an embodiment of the application.
图11为本申请中实施例1与对比例1升温曲线图。FIG. 11 is a temperature rise curve diagram of Example 1 and Comparative Example 1 in this application.
图12为本申请中实施例2与对比例1升温曲线图。Fig. 12 is a temperature rise curve diagram of Example 2 and Comparative Example 1 in this application.
图13为本申请中实施例3与对比例2升温曲线图。FIG. 13 is a temperature rise curve diagram of Example 3 and Comparative Example 2 in this application.
图14为本申请中实施例4与对比例2升温曲线图。FIG. 14 is a temperature rise curve diagram of Example 4 and Comparative Example 2 in this application.
主要元件符号说明Symbol description of main components
电池封装结构 |
100100 |
电池冷却液 |
1010 |
壳体 |
3030 |
电池 |
5050 |
容置腔Accommodating |
301301 |
内壁 |
301a |
电池本体Battery body | 5151 |
保护板 |
5353 |
注液孔 |
303303 |
密封件 |
305305 |
上壳体 |
3131 |
下壳体 |
3333 |
开口 |
307、308、309307, 308, 309 |
金手指 |
530530 |
柔性电路板 |
6060 |
电子线 |
5656 |
散热结构 |
7070 |
如下具体实施方式将结合上述附图进一步说明本申请。The following specific embodiments will further illustrate this application in conjunction with the above-mentioned drawings.
下面将结合本申请实施方式中的附图,对本申请实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本申请一部分实施方式,而不是全部的实施方式。基于本申请中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be described clearly and completely in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of them. Based on the implementation manners in this application, all other implementation manners obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技 术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of this application. The terminology used in the specification of the application herein is only for the purpose of describing specific embodiments, and is not intended to limit the application.
下面结合附图,对本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施例/实施方式及实施例/实施方式中的特征可以相互组合。Hereinafter, some embodiments of the present application will be described in detail with reference to the accompanying drawings. In the case of no conflict, the following examples/implementations and features in the examples/implementations can be combined with each other.
请参阅图1及图2,根据本申请的一实施方式的电池封装结构100,所述电池封装结构100中包含电池冷却液10。所述电池冷却液10为绝缘材料。Please refer to FIG. 1 and FIG. 2, according to an embodiment of the battery packaging structure 100 of the present application, the battery packaging structure 100 includes a battery cooling liquid 10. The battery cooling fluid 10 is an insulating material.
在一些实施方式中,所述电池冷却液的电阻率大于10
6欧姆。优选的,所述电池冷却液的电阻率大于10
12欧姆。所述电池冷却液的相变温度可为38℃~112℃。
In some embodiments, the resistivity of the cell coolant is greater than 10 6 ohms. Preferably, the resistivity of the battery cooling liquid is greater than 10 12 ohms. The phase transition temperature of the battery cooling liquid may be 38°C to 112°C.
在一些实施方式中,电池冷却液10,其包括氟化醚、氢氟烷、氢氟胺、全氟酮和全氟烃类化合物中的至少一种,所述电池冷却液10绝缘,因此在应用所述电池冷却液10时可靠性高,且所述电池冷却液的散热效果好。在一些实施方式中,所述氟化醚、氢氟烷、氢氟胺、全氟酮和全氟烃类化合物中的碳原子数的个数为2~9个,当碳原子数量超过9个时,对应形成的电池冷却液在电池温升区间段内可能黏度过大甚至呈固态,导致无法在电池温升区间段内实现有效散热,散热效果较差。In some embodiments, the battery coolant 10 includes at least one of fluorinated ethers, hydrofluoroalkanes, hydrofluoroamines, perfluoroketones, and perfluorohydrocarbon compounds. The battery coolant 10 is insulated, so When the battery coolant 10 is applied, the reliability is high, and the heat dissipation effect of the battery coolant is good. In some embodiments, the number of carbon atoms in the fluorinated ether, hydrofluoroalkane, hydrofluoroamine, perfluoroketone, and perfluorocarbon compound is 2-9. When the number of carbon atoms exceeds 9, At this time, the correspondingly formed battery coolant may be too viscous or even solid in the battery temperature rise interval, so that effective heat dissipation cannot be achieved in the battery temperature rise interval, and the heat dissipation effect is poor.
在一些实施方式中,所述氟化醚可为但不仅限于1,1,2,2-四氟乙基-2,2,3,3-四氟丙基醚、1,1,2,2-四氟乙基-2,2,2-三氟乙基醚、六氟丙基甲醚、1-甲氧基-7-氟丙烷(或称七氟丙基甲醚),九氟丁基甲醚、九氟丁基乙醚、1,1,1,2,3,4,4,5,5,5-十氟-2-三氟甲基戊烷-3-甲醚、甲基九氟丁醚、十五氟庚基乙醚、三氟甲醚、全氟代甲乙醚、三氟乙基六氟丙基醚、九氟四氢基吡喃、全氟环醚中的至少一种。In some embodiments, the fluorinated ether may be, but not limited to, 1,1,2,2-tetrafluoroethyl-2,2,3,3-tetrafluoropropyl ether, 1,1,2,2 -Tetrafluoroethyl-2,2,2-trifluoroethyl ether, hexafluoropropyl methyl ether, 1-methoxy-7-fluoropropane (or heptafluoropropyl methyl ether), nonafluorobutyl methyl ether , Nonafluorobutyl ethyl ether, 1,1,1,2,3,4,4,5,5,5-decafluoro-2-trifluoromethylpentane-3-methyl ether, methyl nonafluorobutyl ether , At least one of pentafluoroheptyl ethyl ether, trifluoromethyl ether, perfluoromethyl ethyl ether, trifluoroethyl hexafluoropropyl ether, nonafluorotetrahydropyran, and perfluorocyclic ether.
在一些实施方式中,所述氢氟烷可为十氟戊烷和五氟丁烷中的至少一种。In some embodiments, the hydrofluoroalkane may be at least one of decafluoropentane and pentafluorobutane.
在一些实施方式中,所述氢氟胺可为1-丁胺1,1,2,2,3,3,4,4,4-九氟-N,N-双(九氟丁基)、全氟三丁胺、全氟三戊胺、全氟三丙胺中的至少一种。In some embodiments, the hydrofluoroamine may be 1- butylamine 1,1,2,2,3,3,4,4,4-nonafluoro-N,N-bis(nonafluorobutyl), At least one of perfluorotributylamine, perfluorotripentylamine, and perfluorotripropylamine.
在一些实施方式中,所述全氟酮为全氟丁酮、全氟戊酮、全氟己酮、全 氟丁酮中的至少一种。优选的,所述全氟酮为全氟己酮。In some embodiments, the perfluoroketone is at least one of perfluorobutanone, perfluoropentanone, perfluorohexanone, and perfluorobutanone. Preferably, the perfluoroketone is perfluorohexanone.
在一些实施方式中,所述全氟烃类化合物可为六氟丙烯三聚体、六氟丙烯二聚体、全氟庚烷、全氟辛烷、全氟己烷中的至少一种。In some embodiments, the perfluorocarbon compound may be at least one of hexafluoropropylene trimer, hexafluoropropylene dimer, perfluoroheptane, perfluorooctane, and perfluorohexane.
在一些实施方式中,所述电池冷却液10还可进一步包括添加剂。所述添加剂可为但不仅限于阻燃型天然矿物油、有机硅油、醇类、烷类及其衍生物中的至少一种。优选的,所述醇类为乙二醇。In some embodiments, the battery cooling liquid 10 may further include additives. The additive may be, but is not limited to, at least one of flame-retardant natural mineral oil, silicone oil, alcohols, alkanes and their derivatives. Preferably, the alcohol is ethylene glycol.
当所述电池冷却液10包括所述添加剂时,所述添加剂在所述电池冷却液中的质量百分比小于或等于30%,若添加剂含量超过30%,由于添加剂与电池冷却液的极性相差较多,冷却液受热后易发生相分离。在下一次充放电循环产热过程中无法混合均匀,导致电池冷却液的制冷效果不稳定。When the battery cooling liquid 10 includes the additive, the mass percentage of the additive in the battery cooling liquid is less than or equal to 30%. If the additive content exceeds 30%, the polarity of the additive and the battery cooling liquid is relatively different. The cooling liquid is prone to phase separation after being heated. In the next charge and discharge cycle, the heat generation process cannot be mixed uniformly, resulting in unstable cooling effect of the battery coolant.
在一些实施方式中,所述添加剂包含阻燃型天然矿物油,同时,还包含乙二醇以及有机硅油中的至少一种。此时,所述阻燃型天然矿物油在所述添加剂中的质量百分比小于或等于40%,阻燃型天然矿物油的比例超过40%不仅导致上述电池制冷液的制冷效果不稳定,由于其黏度较大、表面能较高,导致电池制冷液难以进入电池保护板的电子元器件内部,散热效果降低。In some embodiments, the additive includes flame-retardant natural mineral oil, and at the same time, it also includes at least one of ethylene glycol and silicone oil. At this time, the mass percentage of the flame-retardant natural mineral oil in the additive is less than or equal to 40%, and the proportion of the flame-retardant natural mineral oil exceeds 40%, which not only causes the cooling effect of the battery refrigerant to be unstable, but also The high viscosity and high surface energy make it difficult for the battery refrigerant to enter the electronic components of the battery protection board, and the heat dissipation effect is reduced.
请参阅图1和图2,所述电池封装结构100还包括壳体30以及电池50。所述壳体30包括容置腔301。所述电池50至少部分封装于所述容置腔301内。所述电池冷却液10收容于所述容置腔301。所述电池50封装于所述容置腔301内的部分浸入所述电池冷却液10中,所述电池冷却液10直接与所述电池50封装于所述容置腔301内的部分接触,有利于充分浸润所述电池50封装于所述容置腔301内的部分,从而在电池50使用时提高散热的效率并且提高散热的均匀性,降低所述电池50封装于所述容置腔301内的部分的温升速率以及幅度。Please refer to FIG. 1 and FIG. 2, the battery packaging structure 100 further includes a casing 30 and a battery 50. The housing 30 includes an accommodating cavity 301. The battery 50 is at least partially enclosed in the accommodating cavity 301. The battery coolant 10 is contained in the containing cavity 301. The part of the battery 50 encapsulated in the accommodating cavity 301 is immersed in the battery cooling liquid 10, and the battery cooling fluid 10 directly contacts the part of the battery 50 encapsulated in the accommodating cavity 301, and It is beneficial to fully infiltrate the part of the battery 50 packaged in the accommodating cavity 301, thereby improving the efficiency of heat dissipation and improving the uniformity of heat dissipation when the battery 50 is in use, and reducing the packaging of the battery 50 in the accommodating cavity 301 The temperature rise rate and amplitude of the part.
所述电池50可为方形电池,也可为其他规则形状的电池或者异形电池。在本申请中,以方形电池作为例子进行阐述。The battery 50 may be a square battery, or other regular-shaped batteries or special-shaped batteries. In this application, a square battery is taken as an example for illustration.
在一些实施方式中,优选的,所述容置腔301的体积与所述电池50封装于所述容置腔301内的部分的体积的比值大于1且小于1.8。In some embodiments, preferably, the ratio of the volume of the accommodating cavity 301 to the volume of the portion of the battery 50 encapsulated in the accommodating cavity 301 is greater than 1 and less than 1.8.
当所述电池封装结构100通过单相冷却的方式对所述电池50封装于所述容置腔301内的部分进行散热时,优选的,所述容置腔301的体积与所述电池50封装于所述容置腔301内的部分的体积的比值大于1且小于1.2。When the battery packaging structure 100 dissipates the portion of the battery 50 packaged in the accommodating cavity 301 by means of single-phase cooling, preferably, the volume of the accommodating cavity 301 is the same as that of the battery 50 package. The ratio of the volume of the part in the accommodating cavity 301 is greater than 1 and less than 1.2.
当所述电池封装结构100通过所述电池冷却液10相变的方式对所述电池50封装于所述容置腔301内的部分进行散热时,即电池冷却液10的相变温度小于所述电池50封装于所述容置腔301内的部分的产热温度时,优选的,所述容置腔301的体积与所述电池50封装于所述容置腔301内的部分的体积的比值大于1.3且小于1.8。When the battery packaging structure 100 dissipates the portion of the battery 50 packaged in the accommodating cavity 301 through the phase change of the battery cooling liquid 10, that is, the phase change temperature of the battery cooling liquid 10 is lower than the When the heat generation temperature of the part of the battery 50 encapsulated in the accommodating cavity 301, preferably, the ratio of the volume of the accommodating cavity 301 to the volume of the part of the battery 50 encapsulated in the accommodating cavity 301 Greater than 1.3 and less than 1.8.
优选的,所述电池50封装于所述容置腔301内的部分不与所述壳体30接触,以便于所述电池冷却液10充分地与所述电池50封装于所述容置腔301内的部分接触,同时也便于保证所述容置腔301内有足够的电池冷却液10,另外,还可在电池封装结构100受外力作用时降低所述电池50封装于所述容置腔301内的部分破坏所述壳体30的风险。更优选的,所述电池50封装于所述容置腔301内的部分与所述壳体30的内壁301a之间的间距为0.2mm~20mm。Preferably, the part of the battery 50 enclosed in the accommodating cavity 301 does not contact the housing 30, so that the battery coolant 10 is fully enclosed with the battery 50 in the accommodating cavity 301 In addition, it is also convenient to ensure that there is sufficient battery coolant 10 in the accommodating cavity 301. In addition, it can also reduce the battery 50 encapsulated in the accommodating cavity 301 when the battery packaging structure 100 is subjected to external force. There is a risk of damaging the housing 30 by the inner part. More preferably, the distance between the portion of the battery 50 enclosed in the accommodating cavity 301 and the inner wall 301a of the casing 30 is 0.2 mm-20 mm.
所述电池50还包括电池本体51和设置于所述电池本体51一端的保护板53。在一些实施方式中,如图1所示,所述电池本体51由单个电池单元构成。在一些实施方式中,如图4所示,所述电池本体51也可由多个电池单元之间串联及/或并联构成。The battery 50 further includes a battery body 51 and a protective plate 53 provided at one end of the battery body 51. In some embodiments, as shown in FIG. 1, the battery body 51 is composed of a single battery cell. In some embodiments, as shown in FIG. 4, the battery body 51 may also be composed of a plurality of battery cells connected in series and/or in parallel.
在一些实施方式中,请参阅图2,所述壳体30与所述电池本体51设有保护板53的一端结合以配合形成所述容置腔301,所述保护板53收容于所述容置腔301中,且直接浸入所述电池冷却液10中,以在后续使用所述电池50时通过所述电池冷却液10对所述保护板53进行散热。即所述电池50封装于所述容置腔301内的部分为所述保护板53。In some embodiments, referring to FIG. 2, the housing 30 is combined with the end of the battery body 51 provided with a protective plate 53 to cooperate to form the accommodating cavity 301, and the protective plate 53 is accommodated in the accommodating chamber 301. It is placed in the cavity 301 and directly immersed in the battery cooling liquid 10 to dissipate heat from the protective plate 53 through the battery cooling liquid 10 when the battery 50 is subsequently used. That is, the part of the battery 50 encapsulated in the accommodating cavity 301 is the protective plate 53.
所述壳体30可由金属材料或者塑胶材料等导热材料制得。优选的,所述壳体30的材质为导热系数为0.2W/m·K~5W/m·K的导热材料。优选的,所述壳体30的厚度可为0.08mm~2mm。The housing 30 can be made of a thermally conductive material such as a metal material or a plastic material. Preferably, the material of the housing 30 is a thermally conductive material with a thermal conductivity of 0.2 W/m·K to 5 W/m·K. Preferably, the thickness of the shell 30 may be 0.08mm-2mm.
所述金属材料可为但不仅限于铝材、铜材、不锈钢、铝合金和碳钢等中的至少一种。所述塑胶材料可为但不仅限于聚丙烯酸树脂(PMMA)、聚碳酸酯(PC)、氢化苯乙烯-丁二烯嵌段共聚物(SEBS)和热塑性弹性体(TPE)等中的至少一种。The metal material may be, but is not limited to, at least one of aluminum, copper, stainless steel, aluminum alloy, and carbon steel. The plastic material may be, but is not limited to, at least one of polyacrylic resin (PMMA), polycarbonate (PC), hydrogenated styrene-butadiene block copolymer (SEBS), thermoplastic elastomer (TPE), etc. .
所述壳体30通过胶粘的方式与所述电池本体51粘合并密封与电池本体51之间的连接处。The casing 30 is glued to the battery body 51 and seals the connection with the battery body 51.
所述壳体30上还可设有注液孔303和密封件305,所述注液孔303连通所述容置腔301与外界,所述电池冷却液10通过所述注液孔303注入所述容置腔301内。所述密封件305与所述注液孔303配合封住所述注液孔303,以避免所述电池冷却液10从所述注液孔303泄漏。所述密封件305可为但不仅限于橡胶塞,所述橡胶塞与所述注液孔303之间可过盈配合、啮合或者通过胶粘剂粘结,只需保证橡胶塞与所述注液孔303之间密封即可。The housing 30 may also be provided with a liquid injection hole 303 and a sealing member 305. The liquid injection hole 303 communicates with the containing cavity 301 and the outside. The battery coolant 10 is injected into the battery through the liquid injection hole 303 In the accommodating cavity 301. The sealing member 305 cooperates with the liquid injection hole 303 to seal the liquid injection hole 303 to prevent the battery coolant 10 from leaking from the liquid injection hole 303. The sealing member 305 may be, but is not limited to, a rubber plug. The rubber plug and the liquid injection hole 303 can be interference fit, meshed or bonded by an adhesive. It is only necessary to ensure that the rubber plug is connected to the liquid injection hole 303. Seal between them.
如图1所示,所述壳体30可为一整体结构。而在一些实施方式中,所述壳体30可包括多个可拆解的部分,如图3及图4所示,所述壳体30可包括上壳体31和下壳体33。所述上壳体31和所述下壳体33分别与所述电池本体51结合,且所述上壳体31、所述下壳体33与所述电池本体51的一端相互配合密封形成所述容置腔301。As shown in FIG. 1, the housing 30 can be an integral structure. In some embodiments, the housing 30 may include multiple detachable parts. As shown in FIGS. 3 and 4, the housing 30 may include an upper housing 31 and a lower housing 33. The upper casing 31 and the lower casing 33 are respectively combined with the battery body 51, and the upper casing 31, the lower casing 33 and one end of the battery body 51 cooperate with each other to form the Housing cavity 301.
当所述壳体30由金属材料制得时,所述容置腔301的内壁上还可进行电绝缘处理,例如在所述容置腔301的内壁上镀设电绝缘材料形成绝缘膜(图未示),以避免收容于所述容置腔301的元件(如保护板53)因挤压或者在其他外力作用下与所述壳体30接触导电造成短路或者安全隐患。其中,所述电绝缘材料可为极性热固性树脂或者电绝缘的碳材料。优选的,所述碳材料可选自参杂氢氧化铝、氧化硅、三氧化二铝、碳化硅及氮化硅等中至少一种的类金刚石膜材(DLC膜材)或者无参杂的类金刚石膜材。所述碳材料可通过真空电镀的方式在所述容置腔301的内壁上形成绝缘膜。When the housing 30 is made of a metal material, the inner wall of the accommodating cavity 301 can also be electrically insulated, for example, an electrical insulating material is plated on the inner wall of the accommodating cavity 301 to form an insulating film (Figure (Not shown) in order to avoid short circuits or potential safety hazards caused by components (such as the protective plate 53) accommodated in the accommodating cavity 301 from contacting the housing 30 due to squeezing or other external forces. Wherein, the electrical insulating material may be a polar thermosetting resin or an electrically insulating carbon material. Preferably, the carbon material can be selected from a diamond-like film material (DLC film material) doped with at least one of aluminum hydroxide, silicon oxide, aluminum oxide, silicon carbide, and silicon nitride, or a non-doped diamond-like film material. Diamond-like carbon film. The carbon material can form an insulating film on the inner wall of the accommodating cavity 301 by means of vacuum plating.
当所述壳体30为塑胶材料制得时,所述壳体30可通过注塑的方式一体成型在所述电池本体51上。When the casing 30 is made of a plastic material, the casing 30 can be integrally formed on the battery body 51 by injection molding.
在一些实施方式中,如图1和图2所示,所述保护板53上可设有金手指530。所述壳体30上设有开口307以露出所述金手指530,以便于所述电池50通过所述金手指530与其他电子元件电连接;并且所述金手指530与所述壳体30形成所述开口307的侧壁之间密封,以避免所述电池冷却液10从所述开口307泄漏。In some embodiments, as shown in FIGS. 1 and 2, gold fingers 530 may be provided on the protective plate 53. The housing 30 is provided with an opening 307 to expose the golden finger 530 so that the battery 50 is electrically connected to other electronic components through the golden finger 530; and the golden finger 530 is formed with the housing 30 The side walls of the opening 307 are sealed to prevent the battery coolant 10 from leaking from the opening 307.
在一些实施方式中,如图3及图4所示,所述电池50可通过一柔性电路板60与其他电子元件电连接。具体的,所述壳体30上设有开口308,所述柔性电路板60一端封装于所述容置腔301内与所述保护板53连接,另一端从所述开口308伸出所述壳体30外以便于与其他电子元件电连接。其中,所述柔性电路板60与所述开口308的侧面之间密封,以避免所述电池冷却液10从所述开口308泄漏。In some embodiments, as shown in FIGS. 3 and 4, the battery 50 can be electrically connected to other electronic components through a flexible circuit board 60. Specifically, the housing 30 is provided with an opening 308, one end of the flexible circuit board 60 is encapsulated in the accommodating cavity 301 and connected to the protection board 53, and the other end extends from the opening 308 to the housing. The outside of the body 30 facilitates electrical connection with other electronic components. Wherein, the flexible circuit board 60 is sealed with the side surface of the opening 308 to prevent the battery coolant 10 from leaking from the opening 308.
在一些实施方式中,请参阅图5及图6,所述电池封装结构100还可包括电子线56以便于与其他电子元件电连接。所述壳体30上设有开口309,所述电子线56中的一端封装于所述容置腔301内连接所述保护板53,所述电子线56中的另一端从所述开口309伸出所述壳体30外以便于外接其他电子元件。其中,所述电子线56与所述开口309的侧面之间密封,以避免所述电池冷却液10从所述开口309泄漏。In some embodiments, referring to FIGS. 5 and 6, the battery packaging structure 100 may further include an electronic wire 56 to facilitate electrical connection with other electronic components. The housing 30 is provided with an opening 309, one end of the electronic wire 56 is encapsulated in the accommodating cavity 301 and connected to the protection board 53, and the other end of the electronic wire 56 extends from the opening 309 Out of the housing 30 to facilitate the external connection of other electronic components. Wherein, the electronic wire 56 is sealed with the side surface of the opening 309 to prevent the battery cooling liquid 10 from leaking from the opening 309.
在一些实施方式中,请参阅图7,所述电池50还可整个封装于所述容置腔301内,整个所述电池50浸入所述电池冷却液10中,以进一步地在电池50使用时提高散热效率和散热的均匀性。即所述电池本体51与所述保护板53均封装于所述容置腔301内并浸入所述电池冷却液10中。In some embodiments, referring to FIG. 7, the battery 50 can also be entirely enclosed in the accommodating cavity 301, and the entire battery 50 is immersed in the battery cooling liquid 10, so that the battery 50 can be further used when the battery 50 is in use. Improve heat dissipation efficiency and uniformity of heat dissipation. That is, the battery body 51 and the protection plate 53 are both packaged in the accommodating cavity 301 and immersed in the battery cooling liquid 10.
在一些实施方式中,也可仅所述电池本体51位于所述容置腔301内并浸入所述电池冷却液10中而所述保护板53位于所述壳体30外。In some embodiments, it is also possible that only the battery body 51 is located in the accommodating cavity 301 and immersed in the battery cooling liquid 10 while the protective plate 53 is located outside the casing 30.
在一些实施方式中,所述壳体30还可由热缩膜制得,例如由聚乙烯(PE)、聚丙烯(PP)、聚对苯二甲酸乙二醇酯(PET)、双向聚丙烯(OPP)、聚偏二氯乙烯(PVDC)、乙烯-醋酸乙烯共聚物(EVA)、多层共挤聚烯烃热收缩膜(POF)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)等中至少一种形 成的多层共挤热缩膜制得。如图7所示,所述热缩膜可包覆整个电池50。In some embodiments, the housing 30 can also be made of heat shrinkable film, such as polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), bidirectional polypropylene ( OPP), polyvinylidene chloride (PVDC), ethylene-vinyl acetate copolymer (EVA), multi-layer co-extruded polyolefin heat shrinkable film (POF), acrylonitrile-butadiene-styrene copolymer (ABS), etc. At least one of the multi-layer co-extruded heat-shrinkable film formed. As shown in FIG. 7, the heat shrinkable film can cover the entire battery 50.
在一些实施方式中,所述壳体30与所述电池50之间还可相互独立设置。例如,如图8和图9所示,所述壳体30包括上壳体31和下壳体33。所述上壳体31和所述下壳体33分别与所述电池50相互独立设置,且所述上壳体31与所述下壳体33配合密封形成所述容置腔301。如图9所示,所述上壳体31和所述下壳体33可分别设有凹槽300,所述上壳体31和所述下壳体33连接且可沿连接处翻折以使得两凹槽300配合形成容置腔301。In some embodiments, the housing 30 and the battery 50 can also be arranged independently of each other. For example, as shown in FIGS. 8 and 9, the housing 30 includes an upper housing 31 and a lower housing 33. The upper casing 31 and the lower casing 33 are respectively arranged independently of the battery 50, and the upper casing 31 and the lower casing 33 cooperate and seal to form the accommodating cavity 301. As shown in FIG. 9, the upper housing 31 and the lower housing 33 may be respectively provided with grooves 300, and the upper housing 31 and the lower housing 33 are connected and can be folded along the joint to make The two grooves 300 cooperate to form a receiving cavity 301.
在一些实施方式中,请参阅图10,所述电池封装结构100还可包括其他散热结构70,所述散热结构70可为液冷板、高导热材料(例如石墨烯、石墨片)或散热涂层。所述散热结构70设置于所述壳体30的外表面,以进一步加快所述电池50的散热。In some embodiments, referring to FIG. 10, the battery packaging structure 100 may also include other heat dissipation structures 70, which may be liquid cooling plates, high thermal conductivity materials (such as graphene, graphite sheets), or heat dissipation coatings. Floor. The heat dissipation structure 70 is disposed on the outer surface of the casing 30 to further accelerate the heat dissipation of the battery 50.
本申请还通过对比例与实施例进行进一步地的说明。提供电池,所述电池包括电池本体及保护板,所述电池本体通过极耳与所述保护板连接,将所述保护板封装于聚丙烯酸树脂(PMMA)材质的壳体的容置腔中,制得对比例1的电池封装结构。This application is further illustrated by comparative examples and examples. A battery is provided, the battery includes a battery body and a protection plate, the battery body is connected to the protection plate through tabs, and the protection plate is encapsulated in a housing cavity of a polyacrylic resin (PMMA) shell, The battery packaging structure of Comparative Example 1 was prepared.
实施例1的电池封装结构与对比例1的电池封装结构的区别在于,将3mL的全氟己烷作为电池冷却液封装于所述容置腔内,所述保护板浸入全氟己烷中。The difference between the battery packaging structure of Example 1 and the battery packaging structure of Comparative Example 1 is that 3 mL of perfluorohexane is used as a battery cooling liquid to be packaged in the containing cavity, and the protective plate is immersed in perfluorohexane.
对对比例1和实施例1的电池分别进行相同的大电流充电,并在相同的时间点侦测极耳以及壳体的温度,并将相应的数据记录绘制成如图11的曲线图。由图11可知,在充电过程中,实施例1中的极耳的温度相较于对比例1的极耳的温度降低了4℃~7℃。The batteries of Comparative Example 1 and Example 1 were respectively charged with the same high current, and the temperature of the tabs and the casing were detected at the same time point, and the corresponding data records were plotted as a graph as shown in FIG. 11. It can be seen from FIG. 11 that during the charging process, the temperature of the tab in Example 1 is lowered by 4°C to 7°C compared to the temperature of the tab in Comparative Example 1.
实施例2的电池封装结构与对比例1的电池封装结构的区别在于,将2mL的六氟丙烯三聚体作为电池冷却液封装于所述容置腔内,所述保护板浸入六氟丙烯三聚体中。The difference between the battery packaging structure of Example 2 and the battery packaging structure of Comparative Example 1 is that 2 mL of hexafluoropropylene trimer is used as the battery cooling liquid to be packaged in the containing cavity, and the protective plate is immersed in the hexafluoropropylene trimer. Aggregate.
对对比例1和实施例2的电池分别进行相同的大电流充电,并在相同的时间点侦测保护板上MOS管的温度,并将相应的数据记录绘制成如图12的 曲线图。由图12可知,在充电过程中,实施例2中的MOS管的温度相较于对比例1的MOS管的温度降低了9℃~10℃。The batteries of Comparative Example 1 and Example 2 were respectively charged with the same high current, and the temperature of the MOS tube on the protection board was detected at the same time point, and the corresponding data records were plotted as a graph as shown in FIG. 12. It can be seen from FIG. 12 that during the charging process, the temperature of the MOS tube in Embodiment 2 is lower by 9°C to 10°C than that of the MOS tube in Comparative Example 1.
对比例2的电池封装结构与对比例1的电池封装结构的区别在于,将所述保护板封装于Ta-C镀膜的铝材质的壳体的容置腔中。The difference between the battery packaging structure of Comparative Example 2 and the battery packaging structure of Comparative Example 1 lies in that the protective plate is encapsulated in an accommodating cavity of a Ta-C-coated aluminum housing.
实施例3的电池封装结构与对比例2的电池封装结构的区别在于,将1mL的全氟三丁胺作为电池冷却液封装于所述容置腔内,所述保护板浸入全氟三丁胺中。The difference between the battery packaging structure of Example 3 and the battery packaging structure of Comparative Example 2 is that 1 mL of perfluorotributylamine is used as a battery cooling liquid to be packaged in the containing cavity, and the protective plate is immersed in perfluorotributylamine. middle.
对对比例2和实施例3的电池分别进行相同的大电流充电,并在相同的时间点侦测保护板上电阻器的温度,并将相应的数据记录绘制成如图13的曲线图。由图13可知,在充电过程中,实施例3的电阻器的温度相较于对比例2的电阻器的温度降低了7℃~8℃。The batteries of Comparative Example 2 and Example 3 were charged with the same high current respectively, and the temperature of the resistor on the protection board was detected at the same time point, and the corresponding data records were plotted as a graph as shown in FIG. 13. It can be seen from FIG. 13 that during the charging process, the temperature of the resistor of Example 3 is lowered by 7°C to 8°C than that of the resistor of Comparative Example 2.
实施例4的电池封装结构与对比例2的电池封装结构的区别在于,将1mL的六氟丙烯三聚体(体积百分比70%)和乙二醇(30%)的混合液作为电池冷却液封装于所述容置腔内,所述保护板浸入混合液中。The difference between the battery packaging structure of Example 4 and the battery packaging structure of Comparative Example 2 is that a mixture of 1 mL of hexafluoropropylene trimer (70% by volume) and ethylene glycol (30%) is used as the battery cooling liquid to be packaged. In the accommodating cavity, the protective plate is immersed in the mixed liquid.
对对比例2和实施例4的电池分别进行相同的大电流充电,并在相同的时间点侦测保护板上MOS管的温度,并将相应的数据记录绘制成如图14的曲线图。由图14可知,在充电过程中,实施例4的MOS管的温度相较于对比例2的MOS管的温度降低了7℃~8℃。The batteries of Comparative Example 2 and Example 4 were charged with the same high current respectively, and the temperature of the MOS tube on the protection board was detected at the same time point, and the corresponding data records were plotted as a graph as shown in FIG. 14. It can be seen from FIG. 14 that during the charging process, the temperature of the MOS tube of Example 4 is lower than that of the MOS tube of Comparative Example 2 by 7°C to 8°C.
实施例5的电池封装结构与实施例2的区别在于,以十氟戊烷作为电池冷却液。对实施例5的电池进行相同的大电流充电,并在相同的时间点侦测保护板上MOS管的温度。在充电过程中,实施例5中的MOS管的温度相较于对比例1的MOS管的温度降低了8℃~9℃。The difference between the battery packaging structure of Example 5 and Example 2 is that decafluoropentane is used as the battery cooling liquid. The battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 5 is lower than that of the MOS tube in Comparative Example 1 by 8°C-9°C.
实施例6的电池封装结构与实施例2的区别在于,以六氟丙基甲醚作为电池冷却液。对实施例5的电池进行相同的大电流充电,并在相同的时间点侦测保护板上MOS管的温度。在充电过程中,实施例6中的MOS管的温度相较于对比例1的MOS管的温度降低了6℃~7℃。The difference between the battery packaging structure of Example 6 and Example 2 is that hexafluoropropyl methyl ether is used as the battery cooling liquid. The battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 6°C to 7°C.
实施例6的电池封装结构与实施例2的区别在于,以全氟己酮作为电池 冷却液。对实施例5的电池进行相同的大电流充电,并在相同的时间点侦测保护板上MOS管的温度。在充电过程中,实施例6中的MOS管的温度相较于对比例1的MOS管的温度降低了9℃~10℃。The difference between the battery packaging structure of Example 6 and Example 2 is that perfluorohexanone is used as the battery cooling liquid. The battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 9°C to 10°C.
实施例7的电池封装结构与实施例6的区别在于,以全氟己酮(50%)和六氟丙基甲醚(50%)的混合液作为电池冷却液。对实施例5的电池进行相同的大电流充电,并在相同的时间点侦测保护板上MOS管的温度。在充电过程中,实施例6中的MOS管的温度相较于对比例1的MOS管的温度降低了11℃~12℃。The difference between the battery packaging structure of Example 7 and Example 6 is that a mixture of perfluorohexanone (50%) and hexafluoropropyl methyl ether (50%) is used as the battery cooling liquid. The battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is reduced by 11°C to 12°C compared to the temperature of the MOS tube in Comparative Example 1.
实施例8的电池封装结构与实施例6的区别在于,以全氟己酮(50%)和全氟三丁胺(50%)的混合液作为电池冷却液。对实施例5的电池进行相同的大电流充电,并在相同的时间点侦测保护板上MOS管的温度。在充电过程中,实施例6中的MOS管的温度相较于对比例1的MOS管的温度降低了12℃~13℃。The difference between the battery packaging structure of Example 8 and Example 6 is that a mixture of perfluorohexanone (50%) and perfluorotributylamine (50%) is used as the battery cooling liquid. The battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 12°C to 13°C.
实施例9的电池封装结构与实施例5的区别在于,以十氟戊烷(50%)和全氟三丁胺(50%)的混合液作为电池冷却液。对实施例5的电池进行相同的大电流充电,并在相同的时间点侦测保护板上MOS管的温度。在充电过程中,实施例6中的MOS管的温度相较于对比例1的MOS管的温度降低了8℃~9℃。The difference between the battery packaging structure of Example 9 and Example 5 is that a mixture of decafluoropentane (50%) and perfluorotributylamine (50%) is used as the battery cooling liquid. The battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 8°C-9°C.
实施例10的电池封装结构与实施例6的区别在于,以全氟戊酮(50%)和全氟三戊胺(50%)的混合液作为电池冷却液。对实施例5的电池进行相同的大电流充电,并在相同的时间点侦测保护板上MOS管的温度。在充电过程中,实施例6中的MOS管的温度相较于对比例1的MOS管的温度降低了12℃~13℃。The difference between the battery packaging structure of Example 10 and Example 6 is that a mixture of perfluoropentanone (50%) and perfluorotripentylamine (50%) is used as the battery cooling liquid. The battery of Embodiment 5 is charged with the same high current, and the temperature of the MOS tube on the protection board is detected at the same time point. During the charging process, the temperature of the MOS tube in Example 6 is lower than that of the MOS tube in Comparative Example 1 by 12°C to 13°C.
由上可知,相较于未含电池冷却液的对比例而言,将保护板直接浸入电池冷却液中的实施例的电池封装结构的散热效果明显更好,且前期的温升速率明显更低。It can be seen from the above that, compared with the comparative example that does not contain the battery coolant, the battery packaging structure of the embodiment in which the protective plate is directly immersed in the battery coolant has a significantly better heat dissipation effect, and the previous temperature rise rate is significantly lower .
另外,对于本领域的普通技术人员来说,可以根据本申请的技术构思做 出其它各种相应的改变与变形,而所有这些改变与变形都应属于本申请的保护范围。In addition, for those of ordinary skill in the art, various other corresponding changes and modifications can be made according to the technical concept of the present application, and all these changes and modifications should fall within the protection scope of the present application.
Claims (16)
- 一种电池封装结构,包括:A battery packaging structure, including:壳体,包括容置腔;The housing, including the accommodating cavity;电池,至少部分封装于所述容置腔内;以及The battery is at least partially encapsulated in the accommodating cavity; and电池冷却液,其特征在于,所述电池冷却液为绝缘材料,所述电池冷却液收容于所述容置腔中,且所述电池封装于所述容置腔内的部分浸入所述电池冷却液中。The battery cooling fluid is characterized in that the battery cooling fluid is an insulating material, the battery cooling fluid is accommodated in the accommodating cavity, and the part of the battery enclosed in the accommodating cavity is immersed in the battery cooling In the liquid.
- 如权利要求1所述的电池封装结构,其特征在于,所述电池冷却液的电阻率大于10 6欧姆。 The battery pack structure according to claim 1, characterized in that the resistivity of the cell coolant is greater than 10 6 ohms.
- 如权利要求1所述的电池封装结构,其特征在于,所述电池冷却液的相变温度为38℃~112℃。The battery packaging structure of claim 1, wherein the phase transition temperature of the battery cooling liquid is 38°C to 112°C.
- 如权利要求1所述的电池封装结构,其特征在于,所述电池部分或全部封装于所述壳体的容置腔中,所述电池浸入所述电池冷却液中。The battery packaging structure of claim 1, wherein the battery is partially or completely enclosed in the containing cavity of the casing, and the battery is immersed in the battery cooling liquid.
- 如权利要求1所述的电池封装结构,其特征在于,所述壳体的材质为导热系数为0.2W/m·K~5W/m·K的导热材料。The battery packaging structure according to claim 1, wherein the material of the casing is a thermally conductive material with a thermal conductivity of 0.2 W/m·K to 5 W/m·K.
- 如权利要求1所述的电池封装结构,其特征在于,所述壳体为热缩膜。8. The battery packaging structure of claim 1, wherein the casing is a heat shrinkable film.
- 如权利要求1所述的电池封装结构,其特征在于,所述电池包括电池本体以及设置于所述电池本体一端的保护板,所述保护板、所述电池本体或所述保护板和所述电池本体的组合封装于容置腔中,所述保护板、所述电池本体或所述保护板和所述电池本体的组合浸入所述电池冷却液中。The battery packaging structure according to claim 1, wherein the battery comprises a battery body and a protection plate provided at one end of the battery body, the protection plate, the battery body or the protection plate and the The combination of the battery body is packaged in the accommodating cavity, and the protection plate, the battery body, or the combination of the protection plate and the battery body is immersed in the battery cooling liquid.
- 如权利要求7所述的电池封装结构,其特征在于,所述壳体结合在所述电池本体设有所述保护板的一端,以与所述电池本体配合形成容置腔收容所述保护板,所述壳体上设有注液孔用以灌注所述电池冷却液,所述注液孔通过密封件密封。7. The battery packaging structure of claim 7, wherein the casing is combined with the end of the battery body where the protective plate is provided to form a accommodating cavity to accommodate the protective plate in cooperation with the battery body The casing is provided with a liquid injection hole for filling the battery cooling liquid, and the liquid injection hole is sealed by a sealing member.
- 如权利要求7所述的电池封装结构,其特征在于,所述壳体与所述电池独立设置,所述壳体包括上壳体和下壳体,所述上壳体和所述下壳体配合密封形成所述容置腔以收容所述保护板、所述电池本体或所述保护板和所述 电池本体的组合。The battery packaging structure according to claim 7, wherein the housing and the battery are provided independently, the housing includes an upper housing and a lower housing, the upper housing and the lower housing The accommodating cavity is formed by cooperating and sealing to accommodate the protective plate, the battery body, or a combination of the protective plate and the battery body.
- 如权利要求7所述的电池封装结构,其特征在于,所述电池封装结构还包括电子线,所述电子线中的一端封装于所述容置腔内连接所述保护板,所述电子线中的另一端位于所述壳体外。7. The battery packaging structure of claim 7, wherein the battery packaging structure further comprises an electronic wire, one end of the electronic wire is encapsulated in the accommodating cavity and connected to the protection board, and the electronic wire The other end is located outside the casing.
- 如权利要求7所述的电池封装结构,其特征在于,所述保护板上设有金手指,所述壳体上设有开口以露出所述金手指,且所述金手指与所述壳体形成所述开口的侧壁之间密封。7. The battery packaging structure of claim 7, wherein the protective plate is provided with gold fingers, the shell is provided with an opening to expose the gold fingers, and the gold fingers are connected to the shell A seal is formed between the side walls forming the opening.
- 如权利要求7所述的电池封装结构,其特征在于,所述电池封装结构还包括柔性电路板,所述柔性电路板的一端封装于所述容置腔中与所述电池连接,所述柔性电路板中的另一端位于所述壳体外。7. The battery packaging structure of claim 7, wherein the battery packaging structure further comprises a flexible circuit board, one end of the flexible circuit board is encapsulated in the accommodating cavity and connected to the battery, and the flexible circuit board The other end of the circuit board is located outside the casing.
- 如权利要求1所述的电池封装结构,其特征在于,所述容置腔的体积与所述电池封装于所述容置腔内的部分的体积的比值大于1且小于1.8。The battery packaging structure of claim 1, wherein the ratio of the volume of the accommodating cavity to the volume of the portion of the battery encapsulated in the accommodating cavity is greater than 1 and less than 1.8.
- 如权利要求1所述的电池封装结构,其特征在于,所述电池冷却液的相变温度大于所述电池封装于所述容置腔内的部分的产热温度,所述容置腔的体积与所述电池封装于所述容置腔内的部分的体积的比值大于1且小于1.2。The battery packaging structure of claim 1, wherein the phase transition temperature of the battery coolant is greater than the heat generation temperature of the portion of the battery packaged in the accommodating cavity, and the volume of the accommodating cavity The ratio to the volume of the part of the battery packaged in the accommodating cavity is greater than 1 and less than 1.2.
- 如权利要求1所述的电池封装结构,其特征在于,所述电池冷却液的相变温度小于所述电池封装于所述容置腔内的部分的产热温度,所述容置腔的体积与所述电池封装于所述容置腔内的部分的体积的比值大于1.3且小于1.8。The battery packaging structure of claim 1, wherein the phase transition temperature of the battery coolant is lower than the heat generation temperature of the portion of the battery packaged in the accommodating cavity, and the volume of the accommodating cavity The ratio to the volume of the part of the battery packaged in the accommodating cavity is greater than 1.3 and less than 1.8.
- 如权利要求1所述电池封装结构,其特征在于,所述电池封装于所述容置腔内的部分与所述壳体的内壁之间的距离为0.2mm~20mm。8. The battery packaging structure of claim 1, wherein the distance between the portion of the battery packaged in the accommodating cavity and the inner wall of the casing is 0.2 mm to 20 mm.
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