WO2021244494A1 - Combustor and gas water heater - Google Patents
Combustor and gas water heater Download PDFInfo
- Publication number
- WO2021244494A1 WO2021244494A1 PCT/CN2021/097445 CN2021097445W WO2021244494A1 WO 2021244494 A1 WO2021244494 A1 WO 2021244494A1 CN 2021097445 W CN2021097445 W CN 2021097445W WO 2021244494 A1 WO2021244494 A1 WO 2021244494A1
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- WIPO (PCT)
- Prior art keywords
- air
- chamber
- gas
- preheating
- outlet
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
- F23D14/04—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/62—Mixing devices; Mixing tubes
- F23D14/64—Mixing devices; Mixing tubes with injectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/66—Preheating the combustion air or gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/70—Baffles or like flow-disturbing devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Definitions
- This application relates to the technical field of high-temperature air combustion, in particular to a burner and a gas water heater.
- High temperature air combustion is called “mild and deep low-oxygen dilution combustion", or soft combustion for short, is a new type of combustion method, also known as MILD combustion.
- the main characteristics of the combustion are: chemical reactions mainly occur in a high temperature and low oxygen environment, the temperature of the reactants is higher than its natural temperature, and the maximum temperature rise during the combustion process is lower than its autoignition temperature, and the oxygen volume fraction is diluted to the extreme by the combustion products. Low concentration.
- the pre-mixing chamber is defined in the shell so that the gas and air are mixed in the pre-mixing chamber and then sent to the pre-heating burner for combustion. Therefore, whether the mixed gas in the pre-mixing chamber is evenly mixed determines its combustion in the pre-heating Whether the combustion in the device is complete. Therefore, there is an urgent need for a combustor that can achieve high-temperature air combustion and at the same time complete the combustion of the preheated combustor.
- the main purpose of this application is to propose a burner which aims to solve one or more of the technical problems mentioned above.
- the burner proposed in this application includes:
- a housing the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber having a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber; and
- a preheating burner installed in the air preheating chamber and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber The temperature is heated to the preset temperature.
- the housing includes a shell and a first cylinder provided in the shell, and the combustion chamber is defined in the first cylinder;
- a gas distribution chamber is defined between the first cylinder and the outer shell, the gas outlet is in communication with the gas distribution chamber, the gas distribution chamber has a gas inlet, and the gas outlets are multiple, and there are multiple outlets.
- the gas outlets are opened on the peripheral wall surface of the first cylinder, and are arranged at intervals along the circumferential direction of the first cylinder.
- the housing further includes a second cylinder provided in the housing, the second cylinder defines the air preheating chamber and the premixing chamber, the second cylinder and the An air distribution chamber is defined between the casings, the air distribution chamber has an air inlet, the air outlets are multiple, and the multiple air outlets are opened on the peripheral wall surface of the second cylinder and run along the The second cylinder is arranged at intervals in the circumferential direction.
- the premixing chamber, the air preheating chamber, and the combustion chamber are arranged in sequence from bottom to top, the gas outlet is provided at the upper end of the first cylinder, and the gas flow of the gas outlet Set the direction downward or obliquely downward.
- the combustor further includes a flow turbulence device installed in the premixing chamber and arranged so that a spiral passage is formed in the premixing chamber, and the inlet of the spiral passage and the air inlet are Connected, the outlet of the spiral channel is in communication with the air preheating chamber.
- a flow turbulence device installed in the premixing chamber and arranged so that a spiral passage is formed in the premixing chamber, and the inlet of the spiral passage and the air inlet are Connected, the outlet of the spiral channel is in communication with the air preheating chamber.
- the turbulence device includes a central retaining ring and a spiral blade, the inner end of the spiral blade is connected to the central retaining ring, and the outer end of the spiral blade is connected to the inner wall surface of the premixing chamber, It is arranged such that the spiral passage is defined between the spiral blade, the central retaining ring and the housing.
- the helix angle of the spiral blade is greater than or equal to 10 degrees and less than or equal to 45 degrees.
- the ratio of the extension height of the premixing chamber to the extension height of the spiral blade is greater than or equal to 1.2 and less than or equal to 2.
- the ratio of the inner diameter of the premixing chamber to the outer diameter of the central retaining ring is greater than or equal to 1.5 and less than or equal to 4.
- the bottom of the central retaining ring and the bottom wall surface of the premixing chamber are spaced apart.
- the present application also provides a gas water heater, including a main body, a heat exchanger, and a burner.
- the main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber.
- the heat exchanger is arranged in the heat exchange chamber, the flue gas outlet of the burner is in communication with the heat exchange chamber, and the burner includes:
- a housing the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber having a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber; and
- a preheating burner installed in the air preheating chamber and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber The temperature is heated to the preset temperature.
- the present application also provides a burner, including:
- a casing the casing is formed with an air preheating chamber and a combustion chamber communicating with each other, the air preheating chamber has a flue gas inlet and a plurality of swirling air outlets spaced apart along the circumference of the air preheating chamber , The swirl air outlet is configured to input air into the air preheating chamber, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that all The high-temperature air combustion reaction in the combustion chamber;
- a preheating burner is provided corresponding to the flue gas inlet, and the preheating burner is configured to ignite the pre-mixed gas and air mixture and discharge it into the air preheating chamber through the flue gas inlet, and Heating the temperature in the air preheating room to a preset temperature;
- the swirling directions of the air flows blown from the plurality of swirl air outlets are the same, and are arranged so that the air flows blown from the swirl air outlets form a swirl in the air preheating chamber.
- the combustor further includes a diversion device, the diversion device is provided on the wall surface of the air preheating chamber, and is in communication with the swirl air outlet, and is configured to guide the airflow of the swirl air outlet Blow out around the circumference of the air preheating chamber.
- the flow guiding device includes a flow guiding plate which is arranged on the side edge of the swirling air outlet extending in the axial direction of the air preheating chamber, and extends from the inner wall surface of the air preheating chamber. It is arranged obliquely toward the swirling air outlet.
- the guide plate is fixedly connected to the inner wall surface of the air preheating chamber, or the guide plate is rotatably connected to the inner wall surface of the air preheating chamber, and is configured to adjust the swirling flow The size of the opening of the air outlet.
- the air preheating chamber further has a swirling air inlet corresponding to the swirling air outlet, and a swirling passage is formed between each of the swirling air inlet and the corresponding swirling air outlet ,
- the wind passing area of the swirling air outlet is smaller than the wind passing area of the swirling air inlet.
- the inner diameter of the swirling channel gradually decreases from the swirling air inlet to the swirling air outlet.
- the angle between the outlet direction of the swirling air outlet and the wall surface of the air preheating chamber is greater than or equal to 0 degrees and less than or equal to 45 degrees.
- the housing is further formed with a premixing chamber, the premixing chamber, the air preheating chamber, and the combustion chamber are connected in sequence, and the preheating burner is provided in the air preheating chamber,
- the premixing chamber has air inlets for access to air and gas
- the burner further includes a flow turbulence device installed in the premixing chamber, and the turbulence device is configured to turb the air and gas flow,
- the mixed gas blown out by the turbulence device is a swirling airflow.
- the swirling direction of the mixed gas blown out by the turbulence device is consistent with the swirling direction of the air flow blown out by the swirling air outlet;
- the swirling direction of the mixed gas blown out by the turbulence device is opposite to the swirling direction of the air flow blown out by the swirling air outlet.
- the present application also provides a gas water heater including a main body, a heat exchanger, and a burner.
- the main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber.
- the heat exchanger is arranged in the heat exchange chamber, the flue gas outlet of the burner is in communication with the heat exchange chamber, and the burner includes:
- a casing the casing is formed with an air preheating chamber and a combustion chamber communicating with each other, the air preheating chamber has a flue gas inlet and a plurality of swirling air outlets spaced apart along the circumference of the air preheating chamber
- the swirl air outlet is configured to input air into the air preheating chamber
- the combustion chamber has a flue gas outlet and a gas outlet
- the gas outlet is configured to inject gas into the combustion chamber so that the High-temperature air combustion reaction in the combustion chamber;
- a preheating burner is provided corresponding to the flue gas inlet, and the preheating burner is configured to ignite the pre-mixed gas and air mixture and discharge it into the air preheating chamber through the flue gas inlet, and Heating the temperature in the air preheating room to a preset temperature;
- the swirling directions of the air flows blown from the plurality of swirl air outlets are the same, and are arranged so that the air flows blown from the swirl air outlets form a swirl in the air preheating chamber.
- the present application also provides a burner, including:
- a housing the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber;
- a flow turbulence device is rotatably provided in the premixing chamber, and is configured to turb the flow of gas and air entering the premixing chamber.
- the spoiler device includes a spoiler, a rotating shaft, and a bearing sleeved on the rotating shaft, and the spoiler is rotatably mounted on the shell through the rotating shaft and the bearing.
- the spoiler is located between the air inlet and the preheating burner.
- the bearing is installed on the housing, one end of the rotating shaft is connected to the bearing, and the other end is fixedly connected to the spoiler.
- the air inlet is opened on the peripheral wall of the premixing chamber.
- the spoiler device includes a spoiler and a rotating shaft connected to the spoiler, and the burner further includes a driving device that is connected to the rotating shaft and is configured to drive The spoiler rotates.
- the spoiler includes a disc-shaped body; or, the spoiler includes a plurality of blades arranged at intervals along the circumference of the premixing chamber.
- the disc-shaped body is gradually arranged toward the side close to the preheating burner.
- the disc-shaped body includes a plurality of concave portions and a plurality of convex portions arranged at intervals along the circumferential direction thereof, and a concave portion is connected between two adjacent convex portions.
- the disc-shaped body is provided with a plurality of spoiler holes, and the plurality of spoiler holes are arranged at intervals along the circumferential direction of the disc-shaped body.
- the disc-shaped body and the inner wall surface of the housing are arranged at intervals, and the inner wall surface of the housing is further provided with a baffle ring, and the protrusion height of the baffle ring is greater than or equal to the disc-shaped body.
- the distance between the body and the inner wall surface of the shell is, in the air outlet direction of the premixing chamber, the baffle ring is located downstream of the disc-shaped body.
- the present application also provides a gas water heater, including a main body, a heat exchanger, and a burner.
- the main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber.
- the heat exchanger is arranged in the heat exchange chamber, the flue gas outlet of the burner is in communication with the heat exchange chamber, and the burner includes:
- a housing the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber;
- a flow turbulence device is rotatably provided in the premixing chamber, and is configured to turb the flow of gas and air entering the premixing chamber.
- the burner of the present application is provided with a pre-mixing chamber, air pre-heating chamber and combustion chamber which are connected in sequence in the shell, and the pre-heating burner ignites and burns the mixed gas to achieve high-temperature pre-heating of air, and then passes through the gas outlet on the combustion chamber.
- the combination of fuel gas injection produces an entrainment effect, which causes high-temperature flue gas to flow back. On the one hand, it achieves heat preservation and enables spontaneous combustion of the gas in the combustion chamber. On the other hand, it dilutes the air so that the oxygen concentration is lower than a certain value to achieve uniform combustion. High-temperature air combustion occurs indoors. This application realizes a concrete and feasible combustor with high-temperature air combustion function.
- this burner frame can miniaturize the components that realize high-temperature air combustion, so that it has more application space and value. In addition, it has low noise, sufficient combustion, and low exhaust gas pollution. It is used in gas water heaters and Including gas wall-hung boilers and other related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, they not only meet the requirements, but also bring sufficient and low combustion that the burners of existing water heaters do not have. The effect of pollutant discharge. In addition, gas injection can be realized only by opening a gas outlet on the combustion chamber, the structure is simple and easy to realize, and the structure of the entire combustor is more compact and the volume is smaller.
- Figure 1 is a schematic structural diagram of an embodiment of a combustor according to the present application.
- Fig. 2 is an enlarged schematic diagram of S in Fig. 1;
- Fig. 3 is a schematic top view of the structure of the combustor in Fig. 1;
- FIG. 4 is a schematic cross-sectional view of the first embodiment along A-A in FIG. 3;
- Fig. 5 is a schematic sectional view of the first embodiment along B-B in Fig. 3;
- Fig. 6 is a schematic sectional view of the structure taken along C-C in Fig. 5;
- Fig. 7 is a schematic sectional view of the second embodiment along A-A in Fig. 3;
- FIG. 8 is a schematic sectional view of the second embodiment along B-B in FIG. 3;
- Fig. 9 is a schematic sectional view of the structure along D-D in Fig. 8;
- Figure 10 is a partial enlarged view at E in Figure 9, where the preheating burner is removed;
- FIG. 11 is a partial structural diagram of an embodiment of the second cylinder of the combustor of the present application.
- Fig. 12 is a schematic structural view of the second cylinder in Fig. 11 from another angle;
- Figure 13 is a schematic sectional view of the structure taken along F-F in Figure 12;
- FIG. 14 is a schematic cross-sectional view of the third embodiment along A-A in FIG. 3;
- FIG. 15 is a schematic sectional view of the third embodiment along B-B in FIG. 3;
- Fig. 16 is a schematic sectional view of the structure along G-G in Fig. 15;
- Fig. 17 is a schematic structural diagram of an embodiment of the disc-shaped body of the burner of the present application.
- the purpose of this application is to use the characteristics of high-temperature air combustion to design a new type of burner and apply it to a gas water heater, so that the gas water heater can effectively reduce CO and NOx emissions and reduce the noise of the gas water heater.
- This application proposes a burner, which is suitable for gas water heaters and related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, including gas wall-hung boilers.
- gas water heaters and related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, including gas wall-hung boilers.
- the following is for ease of understanding, and it is applied to gas water heaters as an example .
- the burner 10 includes a casing 100 and a preheating burner 200.
- the housing 100 is formed with a premixing chamber 130, an air preheating chamber 140, and a combustion chamber 150 that are connected in sequence.
- the premixing chamber 130 has an air inlet 131 for connecting air and gas, and the air preheating chamber 140 has air flowing into it.
- the combustion chamber 150 has a flue gas outlet 151 and a gas outlet 152.
- the gas outlet 152 is used to inject gas into the combustion chamber 150 so as to cause a high-temperature air combustion reaction in the combustion chamber 150.
- the preheating burner 200 is installed in the air preheating chamber 140.
- the preheating burner 200 is used to ignite the mixed gas discharged from the premixing chamber 130 into the air preheating chamber 140 and to adjust the temperature in the air preheating chamber 140 Heat to preset temperature.
- the main characteristics of high-temperature air combustion are: chemical reactions mainly occur in a high-temperature and low-oxygen environment, the temperature of the reactants is higher than its natural temperature, and the maximum temperature rise during the combustion process is lower than its natural temperature, and the oxygen volume fraction is diluted by the combustion products to Very low concentration.
- the pyrolysis of the fuel is suppressed, the thickness of the flame becomes thicker, and the front face of the flame disappears, so that the temperature in the entire furnace is very uniform, the combustion peak temperature is low, and the noise is extremely low, and The pollutant NOx and CO emissions are greatly reduced.
- the cross-sectional shape of the housing 100 can be rectangular, circular, elliptical, special-shaped, etc., which can be selected and designed according to actual needs, and is not specifically limited here.
- the premixing chamber 130, the air preheating chamber 140 and the combustion chamber 150 can be arranged in a straight line (the air passage is a straight line), or they can be arranged in a turning line (the air passage is a broken line), It can also be surrounded by layers (the air flow is blown from the inside to the outside or from the outside to the inside).
- the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 can also be arranged in a linear and enclosed manner.
- the cross-sectional shape of the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 can be round, oval, ring, rectangular, etc., and can be selected according to the actual shape of the housing 100 and the arrangement of the three. design.
- the gas entering from the air inlet 131 is a mixed gas of fuel gas and air mixed through the premixer.
- the external air first enters the air distribution chamber 110 of the housing 100, and then enters the air preheating chamber 140 from the air outlet 141.
- the air flow can be blown into the air distribution chamber 110 through a fan or other devices, and then passes through the air outlet 141 to be relatively uniform Enter the air preheating chamber 140.
- the air outlet 141 is provided at the air outlet end of the preheating burner 200.
- the high-temperature flue gas enters the air preheating chamber 140, and at the same time, enters the air from the air outlet 141 to the air preheating chamber 140, so that the cold air and The high-temperature flue gas in the air preheating chamber 140 is mixed to heat the cold air.
- the heated air and high-temperature flue gas enter the combustion chamber 150 to heat the combustion chamber 150.
- the multiple air outlets 141 can comb the air into multiple uniform airflows, so that when the air is mixed with the high-temperature flue gas combusted in the air preheating chamber 140, it is more fully and uniformly mixed.
- a stirring device can be provided in the air preheating chamber 140 to fully agitate and mix the cold air and high-temperature flue gas, so that the air is quickly and evenly heated to the preheating temperature. Set temperature.
- the gas in the gas distribution chamber 120 can be controlled by an external gas valve. It can be understood that, because the gas valve has a certain air pressure when the gas valve is opened, the gas in the gas distribution chamber 120 can be injected into the combustion chamber 150 from the gas outlet 152.
- the gas outlet 152 may specifically be an opening opened on the wall of the casing 100, or may be a gas nozzle or an air flow outlet of a gas nozzle, so that high-speed jets of gas are realized when the gas is ejected from the gas outlet 152 of the gas injection device.
- the high-speed injected gas forms an entrainment effect in the combustion chamber 150, so that an injection burner and a flue gas recirculation zone are formed in the combustion chamber 150, and the high-temperature flue gas in the combustion chamber 150 circulates quickly and intensively in the combustion chamber 150 , And then fully dilute the injected fuel gas and the incoming air to form a lower oxygen concentration, reduce the combustion reaction speed, and maintain a higher temperature in the combustion chamber 150, keeping the temperature higher than the fuel's spontaneous ignition point to achieve spontaneous combustion.
- this embodiment satisfies the conditions of high-temperature air combustion (MILD combustion): high-temperature preheated air and high-speed jets are used to entrain high-temperature flue gas and dilute and ignite the air jets, so that the oxygen concentration is lower than a certain value and the temperature is higher than the fuel The spontaneous ignition point.
- MILD combustion high-temperature air combustion
- the preheating burner 200 may specifically be a fully premixed burner.
- the preheating burner 200 can be installed in the air preheating chamber 140 or at the gas flow ports of the premixing chamber 130 and the air preheating chamber 140.
- the preheating burner 200 is used to discharge the premixing chamber 130 into the air.
- the mixed gas in the preheating chamber 140 is ignited.
- the combustor 10 further includes an ignition device disposed in the casing 100 adjacent to the preheating burner 200, and the ignition device is used to ignite the preheating burner 200.
- the preheating burner 200 includes a plate-shaped body and a plurality of vent holes arranged through the thickness of the plate-shaped body.
- the multiple vent holes are used for the mixed gas to pass through and enter the air preheating chamber 140.
- a plurality of air passage holes can be arranged uniformly or staggered on the plate-shaped body to ensure uniform combustion.
- the ignition device can specifically be an electronic igniter or an electric heating wire, so that the power consumption is smaller.
- the mixed gas is transported from the air inlet 131 into the spiral passage 132 of the premixing chamber 130, and the gas and air are mixed uniformly in the spiral passage 132 and then sent to the preheating burner 200, which is controlled by the ignition device.
- the preheating burner 200 is ignited.
- the high-temperature flue gas enters the air preheating chamber 140, while the air enters the air preheating chamber 140 from the air distribution chamber 110 through the air outlet 141, and the high-temperature flue gas is mixed with cold air , To heat the cold air.
- the air in the air preheating chamber 140 can be heated to the target temperature, that is, the aforementioned preset temperature, so that high-temperature preheating of the air is realized.
- the combustor 10 further includes a temperature measuring device, and the temperature measuring device is arranged in the air preheating chamber 140. The temperature measuring device is used to detect whether the gas temperature in the air preheating chamber 140 reaches the target temperature. If it does not reach the target temperature, the temperature in the air preheating chamber 140 needs to be increased, and the air intake volume can be controlled or controlled. The ratio of gas and air in the mixing chamber 130 realizes temperature adjustment.
- the preheating burner 200 can automatically adjust the thermal load according to the air volume required for the combustion of the MILD to achieve the effect of quickly preheating the air, while ensuring low CO and NOX emissions during the entire combustion process.
- the temperature measuring device may be a temperature sensor. After the high-temperature preheated air and high-temperature flue gas are delivered to the combustion chamber 150, the gas outlet 152 is controlled to inject gas, the gas contacts the high-temperature gas, and the high-temperature gas ignites the gas to achieve MILD combustion in the combustion chamber 150. The burned heat is discharged through the flue gas outlet 151, and can exchange heat with the heat exchanger of the gas water heater to realize the production of hot water.
- the pre-mixing chamber 130, the air pre-heating chamber 140, and the combustion chamber 150 are arranged in the casing 100 in sequence, and the pre-heating burner 200 ignites and combusts the mixed gas to achieve high-temperature pre-heating of air. , And then inject gas through the gas outlet 152 to cooperate to produce an entrainment effect, so that the high-temperature flue gas can flow back.
- heat preservation makes the temperature higher than the spontaneous ignition point of the fuel, so that the gas in the combustion chamber can ignite spontaneously, and on the other hand, the dilution air is entrained by the jet ,
- the oxygen concentration is lower than a certain value to achieve uniform combustion, so that high-temperature air combustion occurs in the combustion chamber 150. That is to say, the technical solution of this embodiment is beneficial for achieving these two conditions at the same time, and smoothly achieving high-temperature air combustion.
- the structure of this burner frame can miniaturize the components that realize high-temperature air combustion, so that it has more application space and value. In addition, it has low noise, sufficient combustion, and low exhaust gas pollution.
- gas water heaters and Including gas wall-hung boilers and other related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, they not only meet the requirements, but also bring sufficient and low combustion that the burners of existing water heaters do not have.
- the fuel gas can be injected only by opening the fuel gas outlet 152 on the combustion chamber 150, the structure is simple and easy to implement, and the entire combustor 10 has a more compact structure and a smaller volume.
- the premixer in order to better obtain the mixed gas of gas and air, includes a casing, a fan, and a gas switch valve.
- the casing is formed with an air inlet duct, a gas flow channel, and a mixing channel.
- the air duct and the gas flow channel are respectively connected, the fan is arranged in the air inlet duct, the gas switch valve is arranged in the gas flow channel, and the mixing channel is connected with the air inlet 131 of the mixed gas distribution chamber.
- the fan is controlled to work and the gas switch valve is controlled to open according to the preset air intake and gas ratio to mix in the casing to obtain a mixed gas with a certain gas/air ratio.
- the housing 100 includes a housing 170 and a first cylinder 180 disposed in the housing 170.
- the first cylinder 180 defines a combustion chamber 150, and the first cylinder 180
- a gas distribution chamber 120 is defined between the gas distribution chamber 120 and the casing 170.
- the gas distribution chamber 120 has a gas inlet 121, and there are multiple gas outlets 152. 180 circumferential interval settings.
- the casing 170 can have many shapes. In order to maintain the overall consistency and make the overall structure of the combustor 10 more compact, the casing 170 can be arranged in a cylindrical shape as a whole.
- the gas inlet 121 is connected with a gas inlet pipe, and the gas inlet pipe is connected with a gas source to input gas.
- a plurality of gas outlets 152 are opened on the peripheral wall surface of the first cylinder 180, so that the gas can be injected from the gas distribution chamber 120 into the combustion chamber 150 through the gas outlet 152, which satisfies the high-speed gas jet condition.
- the multiple gas injection ports make the gas mixture in the combustion chamber 150 more uniform, so that the combustion is slower and more complete.
- the gas outlet 152 may be opened at the upper end of the first cylinder 180, and the outflow direction corresponding to the gas outlet 152 may be downward, or if the gas outlet 152 is opened at the lower end of the first cylinder 180, the outflow corresponding to the gas outlet 152 The direction can be up.
- the housing 100 further includes a second cylinder 190 arranged in the housing 170, the second cylinder 190 defines an air preheating chamber 140 and a premixing chamber 130, and defines between the second cylinder 190 and the housing 170 Out of the air distribution chamber 110, the air distribution chamber 110 has an air inlet 111, and multiple air outlets 141.
- the multiple air outlets 141 are opened on the peripheral wall of the second cylinder 190 and are arranged at intervals along the circumference of the second cylinder 190 .
- An air intake pipe is connected to the air inlet 111, and the air intake pipe is connected to an air source, and air can be input through a fan or the like.
- the gas distribution chamber 120, the air distribution chamber 110, the air preheating chamber 140, the combustion chamber 150 and the premixing chamber 130 can be respectively defined.
- the overall structure is simple and the design is ingenious, so that the entire burner 10 has a small volume, a small footprint, and a beautiful appearance.
- the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are arranged in sequence from bottom to top, and the gas outlet 152 is provided in the first cylinder
- the upper end of 180, and the airflow direction of the gas outlet 152 is set downward or inclined downward.
- the air intake direction of the entire combustor 10 is from bottom to top, which conforms to the air flow characteristics, and makes the air flow more smooth.
- the first cylinder 180 is located above the second cylinder 190, and the outer shell 170 surrounds the first cylinder 180 and the second cylinder 190 to maintain the overall consistency of the appearance, and the layout is more compact and reasonable.
- the gas outlet 152 is arranged at the upper end of the first cylinder 180, and the airflow of the gas outlet 152 is arranged downward or obliquely downward, so that the gas is sprayed downward from the gas outlet 152, forming an entrainment effect in the combustion chamber 150, Makes the gas mixing more uniform, and the combustion is slower and fuller.
- the upper end of the first cylinder 180 is tapered from bottom to top. In this way, the upper end of the first cylinder 180 is arranged with a necking from bottom to top.
- the gas outlet 152 is arranged at the upper end of the first cylinder 180, the gas outlet 152 is arranged obliquely downward, and the plurality of circumferentially spaced gas outlets 152 all inject gas obliquely downward toward the middle of the air preheating chamber 140, Thereby, the gas mixing in the combustion chamber 150 can be made more uniform, and the combustion can be slower and fuller.
- the combustor 10 further includes a spoiler device 300, which is installed in the premixing chamber 130, so that a spiral channel 132 is formed in the premixing chamber 130, and the spiral channel 132 is formed in the premixing chamber 130.
- the inlet of the spiral channel 132 communicates with the air inlet 131, and the outlet of the spiral channel 132 communicates with the air preheating chamber 140.
- the turbulence device 300 may include a spiral blade 320 that spirally extends along the axial direction of the premixing chamber 130 such that the spiral blade 320 and the inner wall surface of the premixing chamber 130 enclose a spiral channel 132.
- the spoiler 300 includes a spiral coil, and a spiral channel 132 is formed in the spiral coil. By forming the spiral channel 132 in the spiral coil, the structure is simple and easy to realize. It should be noted that the spiral channel 132 means that the channel extends in a spiral shape, and when the air flows through the spiral channel 132, the flow path of the air flow is also spiral.
- the air flow path is longer and the air flow is in the spiral channel. Rotation is generated within 132. Therefore, when the gas and air enter the spiral channel 132 from the air inlet 131, they are fully and uniformly mixed in the spiral channel 132, and then transported from the outlet of the spiral channel 132 to the preheating burner 200 for combustion, which makes the combustion more Full, low pollutant emissions during the combustion process and low noise.
- the spoiler device 300 includes a central retaining ring 310 and a spiral blade 320.
- the inner end of the spiral blade 320 is connected to the central retaining ring 310, and the outer end of the spiral blade 320 is connected to the pre-
- the inner wall surface of the mixing chamber 130 defines a spiral passage 132 between the spiral blade 320, the central retaining ring 310 and the housing 100.
- the central retaining ring 310 has a columnar structure and a closed structure, which can prevent the mixed air flow from entering the central retaining ring 310 and affecting the mixing effect of gas and air.
- the central retaining ring 310 is arranged in the middle of the premixing chamber, and the extending direction of the central retaining ring 310 is consistent with the extending direction of the premixing chamber 130.
- the spiral blade 320 extends along the axis of the central retaining ring 310, that is, the spiral blade 320 extends along the axis of the premixing chamber 130.
- the spiral blade 320 can be fixedly connected with the central retaining ring 310 and the housing 100 by welding or integral molding.
- the spiral blade 320, the outer wall surface of the central retaining ring 310 and the inner wall surface of the premixing chamber 130 are defined between ⁇ Spiral passage 132.
- the helix angle of the spiral blade 320 is greater than or equal to 10 degrees and less than or equal to 45 degrees.
- the helix angle of the spiral blade 320 may be 10 degrees, 15 degrees, 18 degrees, 20 degrees, 25 degrees, 27 degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees, and so on. If the helix angle of the spiral blade 320 is less than 10 degrees, the path of the spiral channel 132 is too long, the air flow loss is large, and the time for a single mixed gas delivery becomes longer, and the gas flow rate of the premixing chamber 130 becomes low. As a result, the mixed gas in the premixing chamber 130 cannot meet the usage requirements.
- the spiral angle of the spiral blade 320 is greater than 45 degrees, the path of the spiral passage 132 is too short, so that the gas and air cannot be mixed sufficiently after entering the spiral passage 132.
- the helix angle of the spiral blade 320 is greater than or equal to 10 degrees and less than or equal to 45 degrees, the gas flow rate of the premixing chamber 130 is increased under the premise that the gas and air can be fully mixed, and the air flow loss is reduced.
- the ratio of the extension height of the premixing chamber 130 to the extension height of the spiral blade 320 is greater than or equal to 1.2 and less than or equal to 2.
- the ratio of the extension height of the premixing chamber 130 to the extension height of the spiral blade 320 may be 1.2, 1.3, 1.5, 1.8, 2, etc.
- the extension height of the spiral blade 320 refers to the height of the entire spiral blade 320, that is, the height from the bottom end to the top end of the spiral blade 320 in the axial direction of the spiral blade 320.
- the extension height of the premixing chamber 130 refers to the height of the premixing chamber 130 in the direction of its axis.
- the device 200 can not achieve the best combustion effect.
- the ratio of the extension height of the premixing chamber 130 to the extension height of the spiral blade 320 is greater than or equal to 2
- the entire spiral blade 320 in the premixing chamber 130 occupies relatively small, and the length of the spiral passage 132 is relatively short, thereby Can not achieve the effect of fully mixing gas and air.
- the ratio of the extension height of the premixing chamber 130 to the extension height of the spiral blade 320 greater than or equal to 1.2 and less than or equal to 2, while the gas and air can be fully mixed in the spiral channel 132, the spiral channel 132
- the mixed air flow blown from the outlet has enough space in the pre-mixing chamber 130 for buffering, and the mixed gas sent from the pre-mixing chamber 130 to the pre-heating burner 200 can cover the entire pre-heating burner 200, thereby making the pre-heating combustion
- the device 200 achieves the best combustion effect.
- the ratio of the equivalent inner diameter of the premixing chamber 130 to the equivalent outer diameter of the center retaining ring 310 is greater than or equal to 1.5 and less than or equal to 4.
- the ratio of the equivalent inner diameter of the premixing chamber 130 to the equivalent outer diameter of the central retaining ring 310 may be 1.5, 1.8, 2, 2.5, 3, 3.5, 4, etc.
- the equivalent inner diameter of the premixing chamber 130 is the diameter of the inscribed circle of the polygon.
- the equivalent inner diameter of the premixing chamber 130 is the length of the minor axis of the ellipse.
- the cross-sectional shape of the premixing chamber 130 is a circle, the equivalent inner diameter of the premixing chamber 130 is the diameter of the circle.
- the cross-sectional shape of the center retaining ring 310 may be a circle, a rectangle, an ellipse, or the like.
- the equivalent outer diameter of the center retaining ring 310 is the diameter of the circle.
- the equivalent outer diameter of the center retaining ring 310 is the length of the major axis of the ellipse.
- the cross-sectional shape of the central retaining ring 310 is a polygon, such as a rectangle, the equivalent outer diameter of the central retaining ring 310 is the diameter of the circumscribed circle of the polygon.
- the cross-sectional shape of the premixing chamber 130 and the cross-sectional shape of the center retaining ring 310 are both circular for detailed description below.
- the ratio of the equivalent inner diameter of the premixing chamber 130 to the equivalent outer diameter of the central retaining ring 310 is less than 1.5, the diameter of the central retaining ring 310 is too large, so that the inner diameter of the spiral passage is too small, and the mixed gas is transported in a single pass.
- the amount becomes smaller the gas flow rate of the premixing chamber 130 becomes lower, so that the mixed gas of the premixing chamber 130 cannot meet the usage requirements.
- the diameter of the central retaining ring 310 is too small, and the overall area and weight of the spiral blade 320 are large, so the central retaining ring
- the strength of the ring 310 is small, and it is not enough to support the connecting spiral blade 320, so that when the mixed air flows through the spiral channel 132, the central retaining ring 310 will sway, thereby generating noise, or causing a gap between the spiral blade 320 and the central retaining ring 310. The connection is broken.
- the gas flow rate and the amount of mixed gas in the premixing chamber 130 can meet While using the requirements, the stability of the connection between the spiral blade 320 and the central retaining ring 310 is ensured, and the noise is effectively reduced.
- the bottom of the center retaining ring 310 and the bottom wall surface of the premixing chamber 130 are spaced apart.
- the central retaining ring 310 is suspended and fixed on the housing 100 by the spiral blade 320. In this way, when the mixed air flows through the spiral channel 132, the vibration of the center retaining ring 310 can be prevented from being transmitted to the bottom wall surface of the premixing chamber 130, thereby effectively reducing noise.
- this application proposes a burner, which is suitable for gas water heaters and related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, including gas wall-hung boilers.
- gas water heaters which is suitable for gas water heaters and related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, including gas wall-hung boilers.
- the following is for ease of understanding and is applied to gas water heaters. Take for example.
- the combustor 10 includes a casing 100 and a preheating combustor 200.
- the casing 100 is formed with an air preheating chamber 140 and a combustion chamber 150 that communicate with each other.
- the air preheating chamber 140 has a flue gas inlet 142 and a plurality of swirling air outlets 143 arranged at intervals along the circumference of the air preheating chamber 140.
- the swirling air outlets 143 are used to input air into the air preheating chamber 140, .
- the combustion chamber 150 has a flue gas outlet 151 and a gas outlet 152.
- the gas outlet 152 is used to inject gas into the combustion chamber 150 so as to cause high-temperature air combustion reactions in the combustion chamber 150.
- the preheating burner 200 is arranged corresponding to the flue gas inlet 142.
- the preheating burner 200 is used to ignite the pre-mixed gas and air mixture and discharge it into the air preheating chamber 140 from the flue gas inlet 142, and to The temperature in the air preheating chamber 140 is heated to a preset temperature.
- the swirl directions of the air flows blown by the multiple swirl air outlets 143 are the same, so that the air flows blown from the swirl air outlets 143 form a swirl in the air preheating chamber 140.
- the main characteristics of high-temperature air combustion are: chemical reactions mainly occur in a high-temperature and low-oxygen environment, the temperature of the reactants is higher than its natural temperature, and the maximum temperature rise during the combustion process is lower than its natural temperature, and the oxygen volume fraction is diluted by the combustion products to Very low concentration.
- the pyrolysis of the fuel is suppressed, the thickness of the flame becomes thicker, and the front face of the flame disappears, so that the temperature in the entire furnace is very uniform, the combustion peak temperature is low, and the noise is extremely low, and The pollutant NOx and CO emissions are greatly reduced.
- the cross-sectional shape of the housing 100 can be rectangular, circular, elliptical, special-shaped, etc., which can be selected and designed according to actual needs, and is not specifically limited here.
- the flue gas inlet 142 of the air preheating chamber 140 is used to input the high temperature flue gas burned by the preheating burner 200.
- the external air first enters the air distribution chamber 110 of the housing 100, and then enters the air preheating chamber 140 from the swirl air outlet 143, and the air flow can be blown into the air distribution chamber 110 through a fan or other device, and then passes through the swirl air outlet 143 enters the air preheating chamber 140 relatively uniformly.
- the swirl air outlet 143 is provided at the air outlet end of the preheating burner 200.
- the high-temperature flue gas enters the air preheating chamber 140, and at the same time, enters the air from the swirling air outlet 143 to the air preheating chamber 140, so that the cold air It is mixed with the high-temperature flue gas in the air preheating chamber 140 to heat the cold air.
- the heated air and high-temperature flue gas enter the combustion chamber 150 to heat the combustion chamber 150.
- the gas in the gas distribution chamber 120 can be controlled by an external gas valve. It can be understood that, because the gas valve has a certain air pressure when the gas valve is opened, the gas in the gas distribution chamber 120 can be injected into the combustion chamber 150 from the gas outlet 152.
- the gas outlet 152 may specifically be an opening opened on the wall of the casing 100, or may be a gas nozzle or an air flow outlet of a gas nozzle, so that high-speed jets of gas are realized when the gas is ejected from the gas outlet 152 of the gas injection device.
- the high-speed injected gas forms an entrainment effect in the combustion chamber 150, so that an injection burner and a flue gas recirculation zone are formed in the combustion chamber 150, and the high-temperature flue gas in the combustion chamber 150 circulates quickly and intensively in the combustion chamber 150 , And then fully dilute the injected fuel gas and the incoming air to form a lower oxygen concentration, reduce the combustion reaction speed, and maintain a higher temperature in the combustion chamber 150, keeping the temperature higher than the fuel's spontaneous ignition point to achieve spontaneous combustion.
- this embodiment satisfies the conditions of high-temperature air combustion (MILD combustion): high-temperature preheated air and high-speed jets are used to entrain high-temperature flue gas and dilute and ignite the air jets, so that the oxygen concentration is lower than a certain value and the temperature is higher than the fuel The spontaneous ignition point.
- MILD combustion high-temperature air combustion
- the preheating burner 200 may specifically be a fully premixed burner.
- the preheating burner 200 is arranged corresponding to the flue gas inlet 142, and the preheating burner 200 can be installed in the air preheating chamber 140 or at the flue gas inlet 142 of the air preheating chamber 140.
- the housing 100 also defines a pre-mixing chamber 130 communicating with the air pre-heating chamber 140 through the flue gas inlet 142
- the pre-heating burner 200 can be installed at the gas flow ports of the air pre-heating chamber 140 and the pre-mixing chamber 130 , So that the mixed gas of a certain proportion of mixed gas and air enters the preheating combustor 200 through the premixing chamber 130 for combustion.
- the preheating burner 200 is used to ignite the premixed mixed gas of gas and air, and make the ignited high-temperature flue gas enter the air preheating chamber 140 through the flue gas inlet 142.
- the combustor 10 further includes an ignition device disposed in the casing 100 adjacent to the preheating burner 200, and the ignition device is used to ignite the preheating burner 200.
- the preheating burner 200 includes a plate-shaped body and a plurality of vent holes arranged through the thickness of the plate-shaped body. The multiple vent holes are used for the mixed gas to pass through and enter the air preheating chamber 140.
- a plurality of air passage holes can be arranged uniformly or staggered on the plate-shaped body to ensure uniform combustion.
- the ignition device can specifically be an electronic igniter or an electric heating wire, so that the power consumption is smaller.
- the cold air entering the air preheating chamber 140 from the swirling air outlet 143 can be heated by the high temperature flue gas discharged into the air preheating chamber 140 after being burned by the preheating burner 200.
- the outlet direction of the swirl air outlet 143 is set at an acute angle with the wall surface of the air preheating chamber 140, the air flow blown out from the swirl air outlet 143 is not arranged perpendicular to the wall surface of the air preheating chamber 140, that is, ,
- the airflow blown out by the swirling air outlet 143 is an oblique airflow.
- the swirl air outlet 143 can be arranged as an oblique hole, so that the swirl air outlet 143 blows out an oblique air flow.
- the hole wall surface of the swirling air outlet 143 and the inner wall surface of the air preheating chamber 140 are arranged non-vertically. It is also possible to provide an oblique baffle on the inner wall surface of the air preheating chamber 140 close to the wall surface of the swirling air outlet 143 so that the air flow blown out of the swirling air outlet 143 forms a swirling flow in the air preheating chamber 140.
- An oblique channel, such as an oblique pipe, communicating with the swirl air outlet 143 may also be provided on the outer wall surface of the air preheating chamber 140, so that the air flow blown out from the swirl air outlet 143 is an oblique air flow.
- the airflow from the swirling air outlet 143 is made to enter
- the airflow in the air preheating chamber 140 can form a swirling flow.
- the pre-mixed gas and air are delivered to the pre-heating burner 200, and the pre-heating burner 200 is ignited by the ignition device.
- the high-temperature flue gas enters the air pre-heating chamber 140
- air enters the air preheating chamber 140 from the swirling air outlet 143 to form a swirling flow.
- the swirling cold air stays in the air preheating chamber 140 for a long time and has a fast flow rate, so that when the high temperature flue gas burned by the preheating burner 200 is blown into the air preheating chamber 140, it can quickly interact with the swirling air.
- the cold air is mixed to achieve rapid and uniform preheating of the cold air.
- the combustor 10 further includes a temperature measuring device, and the temperature measuring device is arranged in the air preheating chamber 140. The temperature measuring device is used to detect whether the gas temperature in the air preheating chamber 140 reaches the target temperature.
- the temperature in the air preheating chamber 140 needs to be increased, and the air inlet volume of the swirling air outlet 143 can be adjusted.
- the preheating burner 200 can automatically adjust the thermal load according to the air volume required for the combustion of the MILD to achieve the effect of quickly preheating the air, while ensuring low CO and NOX emissions during the entire combustion process.
- the temperature measuring device may be a temperature sensor.
- the gas outlet 152 is controlled to inject gas, the gas contacts the high-temperature gas, and the high-temperature gas ignites the gas to achieve MILD combustion in the combustion chamber 150.
- the burned heat is discharged through the flue gas outlet 151, and can exchange heat with the heat exchanger of the gas water heater to realize the production of hot water.
- the burner 10 of the present application defines an air preheating chamber 140 and a combustion chamber 150 that are communicated with each other in the casing 100, so that the preheating burner 200 is arranged corresponding to the flue gas inlet 142 of the air preheating chamber 140, and the air preheating chamber
- a plurality of swirling air outlets 143 are arranged at intervals in the circumferential direction of 140, so that the air flow blown out of the swirling air outlets 143 forms a swirling flow in the air preheating chamber 140. Therefore, when the high-temperature flue gas burned by the preheating combustor 200 is blown into the air preheating chamber 140, it can be quickly mixed with the swirling cold air to achieve rapid and uniform preheating of the cold air.
- the preheating burner 200 ignites and burns the mixed gas to achieve high-temperature preheating air, and then injects gas through the gas outlet 152 to cooperate to produce an entrainment effect, so that the high-temperature flue gas can flow back, and on the one hand, it realizes heat preservation and makes the temperature higher than the spontaneous combustion of the fuel. Point, so that the gas in the combustion chamber can spontaneously ignite, on the other hand, the jet is used to entrain the diluted air to make the oxygen concentration lower than a certain value and achieve uniform combustion. In this way, high-temperature air combustion occurs in the combustion chamber 150. That is to say, the technical solution of this embodiment is beneficial for achieving these two conditions at the same time, and smoothly achieving high-temperature air combustion.
- this burner frame can miniaturize the components that realize high-temperature air combustion, so that it has more application space and value. In addition, it has low noise, sufficient combustion, and low exhaust gas pollution. It is used in gas water heaters and Including gas wall-hung boilers and other related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, they not only meet the requirements, but also bring sufficient and low combustion that the burners of existing water heaters do not have. The effect of pollutant discharge.
- the fuel gas can be injected only by opening the fuel gas outlet 152 on the combustion chamber 150, the structure is simple and easy to implement, and the entire combustor 10 has a more compact structure and a smaller volume.
- the combustor 10 further includes a diversion device which is provided on the wall surface of the air preheating chamber 140 and communicates with the swirl air outlet 143 to guide the swirl air
- the airflow from the outlet 143 is blown out around the circumference of the air preheating chamber 140.
- the drainage device may specifically be a drainage tube, a drainage nozzle, a drainage plate, a drainage channel, etc., and it only needs to be able to guide the air flow blown out of the swirling air outlet 143 or make the air flow blown out of the swirling air outlet 143 form a swirling flow.
- the outflow velocity of the swirling air outlet 143 is further increased, and the swirling flow is strengthened, so that the gas and air in the air preheating chamber 140 are mixed more uniformly.
- the housing 100 further includes a guide plate 162, which is provided on the side edge of the swirling air outlet 143 extending along the axial direction of the air preheating chamber 140, and is free from The inner wall surface of the air preheating chamber 140 is inclined toward the swirling air outlet 143 to guide the airflow of the swirling air outlet 143 to blow out around the circumference of the air preheating chamber 140.
- the guide plate 162 is connected to the side edge of the swirl air outlet 143 extending in the axial direction of the air preheating chamber 140, and the guide plate 162 faces the swirl air outlet 143 from the inner wall surface of the air preheating chamber 140
- the plurality of guide plates 162 are arranged clockwise or counterclockwise in the circumferential direction of the air preheating chamber 140.
- the guide plate 162 partially shields the swirl air outlet 143, and at the same time can guide the air flow to blow out along the surface of the guide plate 162, so that the air flow blown out from the swirl air outlet 143 is oblique and around the circumference of the air preheating chamber 140 Form a swirling flow.
- the wall thickness of the housing 100 is generally thin. If only the swirl air outlet 143 is provided as an oblique hole, the angle of the inclination of the air flow blowing from the swirl air outlet 143 will be small, and the air flow cannot be pre-empted. An effective and stable swirling flow is formed in the heating chamber 140.
- the guide plate 162 By setting the guide plate 162 to guide the airflow of the swirling air outlet 143 to form a swirling flow in the air preheating chamber 140, on the one hand, the difficulty of processing the swirling air outlet 143 is reduced, and on the other hand, the swirling effect is improved.
- the air flow blown out from the swirling air outlet 143 can form a stable swirling flow in the air preheating chamber 140, thereby realizing rapid high temperature preheating of the air.
- the inner wall surface of the swirling air outlet 143 may be inclined, and the inclination direction is consistent with the inclination direction of the guide plate 162.
- the guide plate 162 is fixedly connected to the inner wall surface of the air preheating chamber 140.
- the drainage plate 162 may be integrally formed with the housing 100, or may be fixedly connected by welding or glue bonding.
- the guide plate 162 is rotatably connected to the inner wall surface of the air preheating chamber 140 to adjust the opening size of the swirling air outlet 143.
- the guide plate 162 can be rotatably connected to the inner wall surface of the air preheating chamber 140 through hinges, pivots, etc., and the guide plate 162 is equivalent to opening and closing a door, and can adjust the size of the swirling air outlet 143.
- the combustor 10 further includes a driving device and a transmission device connected by a transmission, and the transmission device is connected with a plurality of guide plates 162. The controller controls the driving device to drive the transmission device to drive the plurality of guide plates 162 to rotate, thereby adjusting the opening sizes of the plurality of swirling air outlets 143.
- the opening size of the swirling air outlet 143 can be adjusted, thereby adjusting the air intake volume of the air preheating chamber 140, and on the other hand, the swirling air outlet 143 can be adjusted.
- the outflow direction of the air outlet 143 controls the direction and flow rate of the swirling airflow. In this way, the air intake volume and the swirling parameters of the entire swirling air outlet 143 are controllable and flexibly adjusted, which can meet the combustion demand in the entire combustion process.
- the air preheating chamber 140 also has a swirling air inlet 144 corresponding to the swirling air outlet, and each swirling air inlet 144 is corresponding to A swirling passage 145 is formed between the swirling air outlets 143, and the wind passing area of the swirling air outlet 143 is smaller than the wind passing area of the swirling air inlet 144. It can be understood that the extension direction of the swirl channel 145 and the radial and axial directions of the air preheating chamber 140 are arranged at an included angle.
- the outflow velocity of the swirling air outlet 143 can be further increased, and the swirling flow formed by the air in the air preheating chamber 140 can be strengthened, so that the mixing of gas and air in the air preheating chamber 140 is more uniform.
- the inner diameter of the swirling channel 145 gradually decreases from the swirling air inlet 144 to the swirling air outlet 143. In this way, the swirl flow blown out from the swirl air outlet 143 is more uniform, the wind loss is small, and the swirl flow formation effect is better.
- the angle between the outlet direction of the swirling air outlet 143 and the wall surface of the air preheating chamber 140 is greater than or equal to 0 degrees, And less than or equal to 45 degrees.
- the angle between the outflow direction of the swirling air outlet 143 and the wall surface of the air preheating chamber 140 is greater than 45 degrees, the outflow direction of the swirling air gradually moves away from the tangential direction of the wall surface of the air preheating chamber 140, and tends to Towards the center of the air preheating chamber 140, the air flow blown out from the plurality of swirling air outlets 143 is not easy to form a stable swirling flow in the air preheating chamber 140.
- the air flow blown out from the swirling air outlet 143 is substantially along the air preheating chamber.
- the circumferential rotation of 140 blows out, so that it is easy to form a stable and reliable swirling flow in the air preheating chamber 140, which can be quickly and evenly mixed with the high-temperature flue gas, so that the cold air is quickly and uniformly heated.
- the housing 100 is further formed with a premixing chamber 130, the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are connected in sequence, and the preheating combustor 200 is arranged in The air preheating chamber 140, the premixing chamber 130 has an air inlet 131 for access to air and gas, the combustor 10 also includes a flow turbulence device 300 installed in the premixing chamber 130, and the turbulence device 300 is configured to treat the air and gas The turbulence is performed so that the mixed gas blown out by the turbulence device 300 is a swirling airflow.
- the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are arranged in a straight line to pass through.
- the preheating combustor 200 may be arranged in the air preheating chamber 140, or may be arranged at the communication place between the air preheating chamber 140 and the premixing chamber 130.
- the spoiler device 300 may specifically include a fixed spoiler blade, a spiral blade 320, a spiral tube, a rotatable spoiler blade or a spoiler disc, and the like.
- the turbulence device 300 By arranging the turbulence device 300 in the premixing chamber 130, the turbulence device 300 can agitate and mix air and gas, so that the mixing of gas and air in the premixing chamber 130 is more uniform, so that the mixed gas enters the preheating
- the combustor 200 burns more fully, ensuring low CO and NOX emissions during the entire combustion process.
- the airflow blown from the turbulence device 300 is burned by the preheating burner 200 and then rotates and rises into the air preheating chamber 140, and is connected to the swirling air outlet 143
- the swirling air blown into the air preheating chamber 140 is mixed, so that the rotating high-temperature flue gas and the swirling air are fully and evenly mixed, so that the cold air is quickly and evenly heated, and the rotating high-temperature flue gas can drive the swirling flow
- the air spirally rises into the combustion chamber 150 together, so that the spirally rising high-temperature gas can heat the entire combustion chamber 150 more uniformly.
- the gas entering from the air inlet 131 is a mixed gas of fuel gas and air mixed through the premixer.
- the pre-mixer includes a casing, a fan, and a gas switch valve.
- the casing is formed with an air inlet duct, a gas flow channel, and a mixing channel. It is arranged in the air inlet duct, the gas switch valve is arranged in the gas flow channel, and the mixing channel is communicated with the air inlet 131 of the mixed gas distribution chamber.
- the fan is controlled to work and the gas switch valve is controlled to open according to the preset air intake and gas ratio to mix in the casing to obtain a mixed gas with a certain gas/air ratio.
- the swirling direction of the mixed gas blown out through the spoiler 300 coincides with the swirling direction of the air flow blown out from the swirling air outlet 143.
- the swirling direction of the high-temperature flue gas burned by the preheating burner 200 is consistent with the swirling direction of the air flow blown out from the swirling air outlet 143.
- the swirling direction of the mixed gas blown out by the turbulence device 300 is opposite to the swirling direction of the air flow blown out by the swirling air outlet 143.
- the swirling direction of the high-temperature flue gas burned by the preheating burner 200 is opposite to the swirling direction of the air flow blown out from the swirling air outlet 143.
- the spoiler device 300 includes a spiral component, so that a spiral channel 132 is formed in the premixing chamber 130, and the inlet of the spiral channel 132 communicates with the air inlet 131, and the spiral channel 132 The outlet is in communication with the air preheating chamber 140.
- the spiral assembly may include a spiral blade 320, which spirally extends along the axial direction of the premixing chamber 130, so that the spiral blade 320 and the inner wall surface of the premixing chamber 130 form a spiral channel 132.
- the spiral assembly includes a spiral coil, and a spiral channel 132 is formed in the spiral coil.
- the spiral channel 132 means that the channel extends in a spiral shape, and when the air flows through the spiral channel 132, the flow path of the air flow is also spiral.
- the air flow path is longer, and the air flow generates swirl in the spiral passage 132.
- the gas and air enter the spiral channel 132 from the air inlet 131 they are fully and uniformly mixed in the spiral channel 132, and then transported from the outlet of the spiral channel 132 to the preheating burner 200 for combustion, which makes the combustion more Full, low pollutant emissions during the combustion process and low noise.
- the high-temperature flue gas generated after the preheating burner 200 burns can also form a swirling flow, and has a sufficient rotation speed, so as to fully and uniformly mix with the swirling air in the air preheating chamber 140 to heat the cold air to MILD
- the temperature required for combustion can also drive the swirling air to spiral upward, so that the mixed high-temperature flue gas can rise to the entire combustion chamber 150 and fully and uniformly heat the entire combustion chamber 150.
- the spiral assembly includes a central retaining ring 310 and a spiral blade 320.
- the inner end of the spiral blade 320 is connected to the central retaining ring 310, and the outer portion of the spiral blade 320 The end is connected to the inner wall surface of the premixing chamber 130 so that a spiral passage 132 is defined between the spiral blade 320, the central retaining ring 310 and the housing 100.
- the central retaining ring 310 has a columnar structure and a closed structure, which can prevent the mixed air flow from entering the central retaining ring 310 and affecting the mixing effect of gas and air.
- the central retaining ring 310 is arranged in the middle of the premixing chamber, and the extending direction of the central retaining ring 310 is consistent with the extending direction of the premixing chamber 130.
- the spiral blade 320 extends along the axis of the central retaining ring 310, that is, the spiral blade 320 extends along the axis of the premixing chamber 130.
- the spiral blade 320 can be fixedly connected with the central retaining ring 310 and the housing 100 by welding or integral molding.
- the spiral blade 320, the outer wall surface of the central retaining ring 310 and the inner wall surface of the premixing chamber 130 are defined between ⁇ Spiral passage 132.
- the housing 100 includes a housing 170 and a first cylinder 180 disposed in the housing 170.
- the first cylinder 180 defines a combustion chamber 150, and the first cylinder 180
- a gas distribution chamber 120 is defined between the gas distribution chamber 120 and the casing 170.
- the gas distribution chamber 120 has a gas inlet 121, and there are multiple gas outlets 152. 180 circumferential interval settings.
- the casing 170 can have many shapes. In order to maintain the overall consistency and make the overall structure of the combustor 10 more compact, the casing 170 can be arranged in a cylindrical shape as a whole.
- the gas inlet 121 is connected with a gas inlet pipe, and the gas inlet pipe is connected with a gas source to input gas.
- a plurality of gas outlets 152 are opened on the peripheral wall surface of the first cylinder 180, so that the gas can be injected from the gas distribution chamber 120 into the combustion chamber 150 through the gas outlet 152, which satisfies the high-speed gas jet condition.
- the multiple gas injection ports make the gas mixture in the combustion chamber 150 more uniform, so that the combustion is slower and more complete.
- the gas outlet 152 may be opened at the upper end of the first cylinder 180, and the outflow direction corresponding to the gas outlet 152 may be downward, or if the gas outlet 152 is opened at the lower end of the first cylinder 180, the outflow corresponding to the gas outlet 152 The direction can be up.
- the housing 100 further includes a second cylinder 190 arranged in the housing 170, the second cylinder 190 defines an air preheating chamber 140 and a premixing chamber 130, and defines between the second cylinder 190 and the housing 170 Out of the air distribution chamber 110, the air distribution chamber 110 has an air inlet 111, and a plurality of swirling air outlets 143 are opened on the peripheral wall surface of the second cylinder 190 and are arranged at intervals along the circumference of the second cylinder 190.
- An air intake pipe is connected to the air inlet 111, and the air intake pipe is connected to an air source, and air can be input through a fan or the like.
- the gas distribution chamber 120, the air distribution chamber 110, the air preheating chamber 140, the combustion chamber 150 and the premixing chamber 130 can be respectively defined.
- the overall structure is simple and the design is ingenious, so that the entire burner 10 has a small volume, a small footprint, and a beautiful appearance.
- the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are arranged in sequence from bottom to top, and the gas outlet 152 is provided in the first cylinder
- the upper end of 180, and the airflow direction of the gas outlet 152 is set downward or inclined downward.
- the air intake direction of the entire combustor 10 is from bottom to top, which conforms to the air flow characteristics, and makes the air flow more smooth.
- the first cylinder 180 is located above the second cylinder 190, and the outer shell 170 surrounds the first cylinder 180 and the second cylinder 190 to maintain the overall consistency of the appearance, and the layout is more compact and reasonable.
- the gas outlet 152 is arranged at the upper end of the first cylinder 180, and the airflow of the gas outlet 152 is arranged downward or obliquely downward, and the gas is sprayed downward from the gas outlet 152, forming an entrainment effect in the combustion chamber 150, Makes the gas mixing more uniform, and the combustion is slower and fuller.
- the upper end of the first cylinder 180 is tapered from bottom to top. In this way, the upper end of the first cylinder 180 is arranged with a necking from bottom to top.
- the gas outlet 152 is arranged at the upper end of the first cylinder 180, the gas outlet 152 is arranged obliquely downward, and the plurality of circumferentially spaced gas outlets 152 all inject gas obliquely downward toward the middle of the air preheating chamber 140, Thereby, the gas mixing in the combustion chamber 150 can be made more uniform, and the combustion can be slower and fuller.
- This application proposes a burner, which is suitable for gas water heaters and related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, including gas wall-hung boilers.
- gas water heaters and related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, including gas wall-hung boilers.
- the following is for ease of understanding, and it is applied to gas water heaters as an example .
- the combustor 10 includes a casing 100, a preheating combustor 200 and a flow spoiler 300.
- the housing 100 is formed with a premixing chamber 130, an air preheating chamber 140, and a combustion chamber 150 that are connected in sequence.
- the premixing chamber 130 has an air inlet 131 for connecting air and gas
- the air preheating chamber 140 has an air outlet 141 for inflowing air into it.
- the combustion chamber 150 has a flue gas outlet 151 and a gas outlet 152.
- the gas outlet 152 is used to inject gas into the combustion chamber 150 so as to cause a high-temperature air combustion reaction in the combustion chamber 150.
- the preheating burner 200 is installed in the air preheating chamber 140.
- the preheating burner 200 is used to ignite the mixed gas discharged from the premixing chamber 130 into the air preheating chamber 140 and to adjust the temperature in the air preheating chamber 140 Heat to preset temperature.
- the flow turbulence device 300 is rotatably arranged in the premixing chamber 130 to turb the gas and air entering the premixing chamber 130.
- the main characteristics of high-temperature air combustion are: chemical reactions mainly occur in a high-temperature and low-oxygen environment, the temperature of the reactants is higher than its natural temperature, and the maximum temperature rise during the combustion process is lower than its natural temperature, and the oxygen volume fraction is diluted by the combustion products to Very low concentration.
- the pyrolysis of the fuel is suppressed, the thickness of the flame becomes thicker, and the front face of the flame disappears, so that the temperature in the entire furnace is very uniform, the combustion peak temperature is low, and the noise is extremely low, and The pollutant NOx and CO emissions are greatly reduced.
- the cross-sectional shape of the housing 100 can be rectangular, circular, elliptical, special-shaped, etc., which can be selected and designed according to actual needs, and is not specifically limited here.
- the premixing chamber 130, the air preheating chamber 140 and the combustion chamber 150 can be arranged in a straight line (the air passage is a straight line), or they can be arranged in a turning line (the air passage is a broken line), It can also be surrounded by layers (the air flow is blown from the inside to the outside or from the outside to the inside).
- the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 can also be arranged in a linear and enclosed manner.
- the cross-sectional shape of the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 can be round, oval, ring, rectangular, etc., and can be selected according to the actual shape of the housing 100 and the arrangement of the three. design.
- the gas entering from the air inlet 131 is a mixed gas of fuel gas and air mixed by the premixer.
- the external air first enters the air distribution chamber 110 of the housing 100, and then enters the air preheating chamber 140 from the air outlet 141.
- the air flow can be blown into the air distribution chamber 110 through a fan or other devices, and then passes through the air outlet 141 to be relatively uniform Enter the air preheating chamber 140.
- the air outlet 141 is provided at the air outlet end of the preheating burner 200.
- the high-temperature flue gas enters the air preheating chamber 140, and at the same time, enters the air from the air outlet 141 to the air preheating chamber 140, so that the cold air and The high-temperature flue gas in the air preheating chamber 140 is mixed to heat the cold air.
- the heated air and high-temperature flue gas enter the combustion chamber 150 to heat the combustion chamber 150.
- the multiple air outlets 141 can comb the air into multiple uniform airflows, so that when the air is mixed with the high-temperature flue gas combusted in the air preheating chamber 140, it is more fully and uniformly mixed.
- a stirring device can be provided in the air preheating chamber 140 to fully agitate and mix the cold air and high-temperature flue gas, so that the air is quickly and evenly heated to the preheating temperature. Set temperature.
- the gas in the gas distribution chamber 120 can be controlled by an external gas valve. It can be understood that, because the gas valve has a certain air pressure when the gas valve is opened, the gas in the gas distribution chamber 120 can be injected into the combustion chamber 150 from the gas outlet 152.
- the gas outlet 152 may specifically be an opening opened on the wall of the casing 100, or may be a gas nozzle or an air flow outlet of a gas nozzle, so that high-speed jets of gas are realized when the gas is ejected from the gas outlet 152 of the gas injection device.
- the high-speed injected gas forms an entrainment effect in the combustion chamber 150, so that an injection burner and a flue gas recirculation zone are formed in the combustion chamber 150, and the high-temperature flue gas in the combustion chamber 150 circulates quickly and intensively in the combustion chamber 150 , And then fully dilute the injected fuel gas and the incoming air to form a lower oxygen concentration, reduce the combustion reaction speed, and maintain a higher temperature in the combustion chamber 150, keeping the temperature higher than the fuel's spontaneous ignition point to achieve spontaneous combustion.
- this embodiment satisfies the conditions of high-temperature air combustion (MILD combustion): high-temperature preheated air combined with high-speed jets realizes entrainment of high-temperature flue gas and dilutes and ignites the air jets, so that the oxygen concentration is lower than a certain value and the temperature is higher than the fuel The spontaneous ignition point.
- MILD combustion high-temperature air combustion
- the preheating burner 200 may specifically be a fully premixed burner.
- the preheating burner 200 can be installed in the air preheating chamber 140 or at the gas flow ports of the premixing chamber 130 and the air preheating chamber 140.
- the preheating burner 200 is used to discharge the premixing chamber 130 into the air.
- the mixed gas in the preheating chamber 140 is ignited.
- the combustor 10 further includes an ignition device arranged in the casing 100 adjacent to the preheating burner 200, and the ignition device is used for igniting the preheating burner 200.
- the preheating burner 200 includes a plate-shaped body and a plurality of vent holes arranged through the thickness of the plate-shaped body.
- the multiple vent holes are used for the mixed gas to pass through and enter the air preheating chamber 140.
- a plurality of air passage holes can be arranged uniformly or staggered on the plate-shaped body to ensure uniform combustion.
- the ignition device can specifically be an electronic igniter or an electric heating wire, so that the power consumption is smaller.
- the spoiler device 300 may specifically include structures such as a spoiler, a spoiler, a comb structure, and a spoiler blade.
- the spoiler 300 can be rotated automatically or driven by a driving device to achieve rotation.
- the automatic rotation of the spoiler device 300 means that the spoiler device 300 achieves low or frictionless contact through the rotating shaft, or the rotating shaft and the bearing 350, when the mixed airflow enters the premixing chamber 130 from the air inlet 131, the mixture is mixed
- the air flow drives the turbulence device 300 to rotate, cutting and stirring the mixed gas, so that the gas and the air are evenly mixed.
- the spoiler 300 includes a spoiler and a rotating shaft 340 connected to the spoiler, and the combustor 10 further includes a driving device connected to the rotating shaft 340 to drive the spoiler to rotate.
- the spoiler is fixedly connected to the rotating shaft 340, and the driving device may specifically be a driving member capable of driving the rotating shaft 340 to rotate, such as a driving motor.
- the output shaft of the driving motor is connected with the rotating shaft 340, which in turn drives the spoiler to rotate, so as to realize the cutting and stirring of the mixed gas, so as to achieve the purpose of uniformly mixing the gas and air.
- the mixed gas is delivered from the air inlet 131 into the premixing chamber 130, and the spoiler 300 rotates so that the gas and air are evenly mixed.
- the mixing After the gas is burned, the high-temperature flue gas enters the air preheating chamber 140, while the air enters the air preheating chamber 140 from the air distribution chamber 110 through the air outlet 141, and the high-temperature flue gas is mixed with cold air to heat the cold air.
- the air in the air preheating chamber 140 can be heated to the target temperature, that is, the preset temperature is such that the high temperature preheating of the air is realized.
- the combustor 10 further includes a temperature measuring device, and the temperature measuring device is arranged in the air preheating chamber 140.
- the temperature measuring device is used to detect whether the gas temperature in the air preheating chamber 140 reaches the target temperature. If it does not reach the target temperature, the temperature in the air preheating chamber 140 needs to be increased, which can control the amount of air intake or control the preheating temperature.
- the ratio of gas and air in the mixing chamber 130 realizes temperature adjustment.
- the preheating burner 200 can automatically adjust the thermal load according to the air volume required for the combustion of the MILD to achieve the effect of quickly preheating the air, while ensuring low CO and NOX emissions during the entire combustion process.
- the temperature measuring device may be a temperature sensor.
- the gas outlet 152 is controlled to inject gas, the gas contacts the high-temperature gas, and the high-temperature gas ignites the gas to achieve MILD combustion in the combustion chamber 150.
- the burned heat is discharged through the flue gas outlet 151, and can exchange heat with the heat exchanger of the gas water heater to realize the production of hot water.
- the combustor 10 of the present application is provided with a premixing chamber 130, an air preheating chamber 140, and a combustion chamber 150 that are sequentially connected in the casing 100, and a rotatable spoiler 300 is provided in the premixing chamber 130, so the premixing chamber 130
- the air and gas inside are more evenly mixed, so that the mixed gas in the premixing chamber 130 is burned more fully in the preheating combustor 200 to ensure low CO and NOx emissions during the entire combustion process.
- the preheating burner 200 ignites and burns the mixed gas to achieve high-temperature preheating air, and then injects gas through the gas outlet 152 to cooperate to produce an entrainment effect, so that the high-temperature flue gas can flow back, and on the one hand, it realizes heat preservation and makes the temperature higher than the spontaneous combustion of the fuel. Point, so that the gas in the combustion chamber can spontaneously ignite, on the other hand, the jet is used to entrain the diluted air to make the oxygen concentration lower than a certain value and achieve uniform combustion. In this way, high-temperature air combustion occurs in the combustion chamber 150. That is to say, the technical solution of this embodiment is beneficial for achieving these two conditions at the same time, and smoothly achieving high-temperature air combustion.
- this burner frame can miniaturize the components that realize high-temperature air combustion, so that it has more application space and value. In addition, it has low noise, sufficient combustion, and low exhaust gas pollution. It is used in gas water heaters and Including gas wall-hung boilers and other related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, they not only meet the requirements, but also bring sufficient and low combustion that the burners of existing water heaters do not have. The effect of pollutant discharge. In addition, only the gas outlet 152 is provided on the combustion chamber 150 to achieve gas injection, which has a simple structure and is easy to implement, and makes the structure of the entire combustor 10 more compact and smaller.
- the premixer in order to better obtain the mixed gas of gas and air, includes a casing, a fan, and a gas switch valve.
- the casing is formed with an air inlet duct, a gas flow channel, and a mixing channel.
- the air duct and the gas flow channel are respectively connected, the fan is arranged in the air inlet duct, the gas switch valve is arranged in the gas flow channel, and the mixing channel is connected with the air inlet 131 of the mixed gas distribution chamber.
- the fan is controlled to work and the gas switch valve is controlled to open according to the preset air intake and gas ratio to mix in the casing to obtain a mixed gas with a certain gas/air ratio.
- the spoiler device 300 includes a spoiler, a rotating shaft 340, and a bearing 350 sleeved on the rotating shaft 340.
- the spoiler can pass through the rotating shaft 340 and the bearing 350. It is rotatably installed in the housing 100, and the spoiler is located between the air inlet 131 and the preheating combustor 200.
- the spoiler may specifically be a spoiler, a spoiler disc, a comb structure, a spoiler blade, and other structures capable of agitating the airflow.
- the bearing 350 is specifically a rolling bearing 350, so that the frictional resistance between the rotating shaft 340 and the bearing 350 is small, and when the airflow blows the spoiler, the spoiler can be rotated to realize cutting and stirring of gas and air. Further mix the gas. If the spoiler is located between the air inlet 131 and the preheating burner 200, the air flow from the air inlet 131 into the premixing chamber 130 can be directly blown to the spoiler, thereby driving the spoiler to rotate more effectively. good.
- the air inlet 131 may be opened on the peripheral wall surface or the bottom wall surface of the premixing chamber 130.
- the flow element rotates relative to the housing 100 or the rolling element drives the spoiler to rotate relative to the housing 100.
- the air inlet 131 is opened on the peripheral wall surface of the premixing chamber 130. Compared with the opening of the air inlet 131 at the bottom of the premixing chamber 130, the airflow is blown from the side to the spoiler, so that the airflow can exert a large force on the spoiler in the upper circumferential direction, thereby pushing the spoiler to rotate. The effect is better.
- the spoiler can also be directly rotatably mounted on the housing 100 via the rotating shaft 340.
- the bearing 350 is installed on the housing 100, one end of the rotating shaft 340 is connected to the bearing 350, and the other end is fixedly connected to the spoiler.
- the bearing 350 is installed on the bearing 350 seat of the housing 100.
- the weight of the spoiler can be reduced, so that the rotation of the spoiler under the air blow is more labor-saving , Thereby increasing the rotation speed of the spoiler and improving the airflow mixing effect.
- the housing 100 is configured to have a structure with a certain thickness, double-layer or multi-layer walls, two or more bearings 350 are provided on the housing 100.
- two or more bearings 350 are provided at intervals along the extension direction of the rotating shaft 340, on the one hand, the rotating connection between the rotating shaft 340 and the housing 100 is made more stable, and the rotating shaft 340 is prevented from being deflected, thereby causing a spoiler
- the working reliability of the spoiler is ensured, so that when one of the bearings 350 fails, the free rotation of the rotating shaft 340 relative to the housing 100 can still be ensured, so that the spoiler can always be in the air flow. Freely rotating cutting and stirring air flow under the blowing.
- the bearing 350 is installed on the spoiler, one end of the rotating shaft 340 is fixedly installed on the housing 100, and the other end is rotatably connected to the spoiler through the bearing 350. In this way, as the spoiler rotates with the bearing 350 relative to the rotating shaft 340, the spoiler can also rotate freely under the blow of the air flow, thereby realizing agitating the mixed gas.
- the spoiler includes a disc 330.
- the disc-shaped body 330 may specifically be a disc-shaped structure such as a circular disc, an elliptical disc, or a square disc. If the spoiler includes the disc 330, the contact area between the spoiler and the mixed gas entering the air inlet 131 can be increased, so that the force-receiving area of the spoiler is large, and the spoiler can be smoothly pushed by the airflow The free rotation to cut and stir the gas.
- the cross-sectional area of the disc 330 should be smaller than the cross-sectional area of the pre-mixing chamber 130, so that the disc 330 can rotate unimpeded in the pre-mixing chamber 130, and the air flow can flow from the disc 330 and the inner wall of the pre-mixing chamber 130.
- the gap therebetween flows to the air preheating chamber 140.
- the disc-shaped body 330 is provided with a plurality of spoiler holes 333, and the plurality of spoiler holes 333 are arranged at intervals along the circumferential direction of the disc-shaped body 330.
- the shape of the spoiler 333 can be circular, rectangular, irregular, or the like.
- the spoiler holes 333 can be arranged in multiple circles, and the multi-circle spoiler holes 333 are arranged at intervals from the center of the disc 330 to the periphery. In this way, the turbulence holes 333 are distributed on the disc-shaped body 330, and the effect of cutting the agitated air flow as a whole is better.
- the cross-sectional area of the disc 330 may be slightly smaller than the cross-sectional area of the pre-mixing chamber 130, so as to stir and cut the air flow in the pre-mixing chamber 130 as much as possible.
- the disc 330 is provided with a plurality of spoiler holes 333. Furthermore, as shown in FIGS. 14 and 15, the disc 330 is spaced apart from the inner wall surface of the housing 100 The inner wall surface of the casing 100 is further provided with a baffle ring 161, and the height of the baffle ring 161 is greater than or equal to the distance between the disc 330 and the inner wall surface of the casing 100. In the direction, the retaining ring 161 is located downstream of the disc 330.
- the disc-shaped body 330 and the inner wall surface of the housing 100 are spaced apart, and the disc-shaped body 330 can be ensured to rotate smoothly without obstruction in the pre-mixing chamber 130.
- a baffle ring 161 is provided downstream of the disc 330, and the baffle ring 161 is used to block the gap between the disc 330 and the inner wall surface of the housing 100.
- the gap can be enlarged.
- the resistance prevents the mixed gas from escaping from the gap between the disc 330 and the inner wall surface of the housing 100.
- all the airflow entering the premixing chamber 130 from the air inlet 131 passes through the disc 330 and passes through the spoiler hole 333 of the disc 330, so that the mixed airflow can be effectively combed, and the disc 330 can simultaneously
- the mixed air flow passing through the spoiler hole 333 is cut and stirred to further improve the mixing effect of gas and air.
- the spoiler includes a plurality of blades arranged at intervals along the circumference of the premixing chamber 130.
- the number and size of the blades can be selected and designed according to the size of the cross-sectional area of the premixing chamber 130. Specifically, the number of blades can be three, four, five, etc.
- the blades can be arranged at intervals in the circumferential direction, and two adjacent blades can also be partially overlapped.
- the disk-shaped body 330 is roughly horn-shaped, and the large end of the disk-shaped body 330 is close to the preheating burner 200 and the small end is close to the air inlet 131. Then the mixed airflow enters the premixing chamber 130 from the air inlet 131, and is directly blown to the outer side of the disc 330, and expands outward along the wall of the disc 330, so that the effect of pushing the disc 330 to rotate is better. , And the effect of stirring the mixed air flow is better.
- the disc-shaped body 330 includes a plurality of concave portions 331 and a plurality of convex portions 332 arranged at intervals along the circumferential direction thereof , A concave portion 331 is connected between two adjacent convex portions 332.
- the disc-shaped body 330 is composed of a plurality of concave portions 331 and convex portions 332 at intervals. In this way, both the inner wall surface and the outer wall surface of the disc-shaped body 330 are undulating.
- the wind-receiving area of the disc-shaped body 330 can be increased compared to the disc-shaped body 330 with a flat surface, and the disc-shaped body 330 can be increased.
- the wind direction and angle of the wind are increased, so that the mixed gas drives the disc 330 to rotate more effectively.
- the spoiler holes 333 are distributed on the concave portion 331 or the convex portion 332. In this way, the disc 330 can be ensured on the premise that the flow of mixed gas can be satisfied. It rotates smoothly under the blowing of the mixed gas.
- the housing 100 includes a housing 170 and a first cylinder 180 disposed in the housing 170.
- the first cylinder 180 defines a combustion chamber 150, and the first cylinder
- a gas distribution chamber 120 is defined between 180 and the housing 170.
- the gas distribution chamber 120 has a gas inlet 121, and there are multiple gas outlets 152.
- the body 180 is arranged at intervals in the circumferential direction.
- the casing 170 can have many shapes. In order to maintain the overall consistency and make the overall structure of the combustor 10 more compact, the casing 170 can be arranged in a cylindrical shape as a whole.
- the gas inlet 121 is connected with a gas inlet pipe, and the gas inlet pipe is connected with a gas source to input gas.
- a plurality of gas outlets 152 are opened on the peripheral wall surface of the first cylinder 180, so that the gas can be injected from the gas distribution chamber 120 into the combustion chamber 150 through the gas outlet 152, which satisfies the high-speed gas jet condition.
- the multiple gas injection ports make the gas mixture in the combustion chamber 150 more uniform, so that the combustion is slower and more complete.
- the gas outlet 152 may be opened at the upper end of the first cylinder 180, and the outflow direction corresponding to the gas outlet 152 may be downward, or if the gas outlet 152 is opened at the lower end of the first cylinder 180, the outflow corresponding to the gas outlet 152 The direction can be up.
- the housing 100 further includes a second cylinder 190 arranged in the housing 170, the second cylinder 190 defines an air preheating chamber 140 and a premixing chamber 130, and defines between the second cylinder 190 and the housing 170 Out of the air distribution chamber 110, the air distribution chamber 110 has an air inlet 111, and multiple air outlets 141.
- the multiple air outlets 141 are opened on the peripheral wall of the second cylinder 190 and are arranged at intervals along the circumference of the second cylinder 190 .
- An air intake pipe is connected to the air inlet 111, and the air intake pipe is connected to an air source, and air can be input through a fan or the like.
- the gas distribution chamber 120, the air distribution chamber 110, the air preheating chamber 140, the combustion chamber 150 and the premixing chamber 130 can be respectively defined.
- the overall structure is simple and the design is ingenious, so that the entire burner 10 has a small volume, a small footprint, and a beautiful appearance.
- the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are arranged in sequence from bottom to top, and the gas outlet 152 is provided in the first cylinder
- the upper end of 180, and the airflow direction of the gas outlet 152 is set downward or inclined downward.
- the air intake direction of the entire combustor 10 is from bottom to top, which conforms to the air flow characteristics, and makes the air flow more smooth.
- the first cylinder 180 is located above the second cylinder 190, and the outer shell 170 surrounds the first cylinder 180 and the second cylinder 190 to maintain the overall consistency of the appearance, and the layout is more compact and reasonable.
- the gas outlet 152 is arranged at the upper end of the first cylinder 180, and the airflow of the gas outlet 152 is arranged downward or obliquely downward, and the gas is sprayed downward from the gas outlet 152, forming an entrainment effect in the combustion chamber 150, Makes the gas mixing more uniform, and the combustion is slower and fuller.
- the upper end of the first cylinder 180 is tapered from bottom to top. In this way, the upper end of the first cylinder 180 is arranged with a necking from bottom to top.
- the gas outlet 152 is arranged at the upper end of the first cylinder 180, the gas outlet 152 is arranged obliquely downward, and the plurality of circumferentially spaced gas outlets 152 all inject gas obliquely downward toward the middle of the air preheating chamber 140, Thereby, the gas mixing in the combustion chamber 150 can be made more uniform, and the combustion can be slower and fuller.
- the present application also provides a gas water heater, including a main body, a heat exchanger, and a burner 10.
- the main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber.
- the heat exchanger is arranged in the heat exchange chamber and burns.
- the flue gas outlet 151 of the device 10 is in communication with the heat exchange chamber.
- the gas in the gas distribution chamber 120 can be provided through an external gas pipeline, and a gas proportional valve is set on the gas pipeline for control, while the air in the air distribution chamber 110 is controlled by an independent fan. The fans are independent of each other.
- the detailed structure of the burner 10 can refer to the embodiment of the above-mentioned burner 10, which will not be repeated here; it is understandable that since the above-mentioned burner 10 is used in the gas water heater of the present application, the implementation of the gas water heater of the present application
- the examples include all the technical solutions of all the embodiments of the above-mentioned burner 10, and the technical effects achieved are also completely the same, which will not be repeated here.
- the gas switch valve of the premixer and the fan provide the air and gas mixed in a certain proportion to the premixing chamber 130 through the air inlet 131, which is stirred by the spoiler 300, and after fully mixed, it is supplied to the preheating burner 200.
- the ignition device ignites, and combustion starts in the combustion zone of the air preheating chamber 140.
- the fan corresponding to the air distribution chamber 110 also acts to suck in the air required for combustion.
- the cold air blown out from the air outlet 141 is combusted with the preheating burner 200 to produce
- the high-temperature flue gas is mixed in the air preheating chamber 140 to form high-temperature flue gas.
- the gas valve When the temperature measuring device detects that the temperature of the high-temperature flue gas reaches the temperature required for MILD combustion, the gas valve provides gas to the gas distribution chamber 120, and the gas required for MILD combustion is injected from the gas outlet 152 to the combustion chamber 150 to combine with the high-temperature gas.
- the high-temperature gas ignites the gas to achieve MILD combustion in the combustion chamber 150. Since the gas is injected through the gas outlet 152, an entrainment effect is formed in the combustion chamber 150, so that an injection combustion zone and a flue gas return zone are formed in the combustion chamber 150.
- this embodiment satisfies the conditions of high-temperature air combustion (MILD combustion): high-temperature preheated air combined with high-speed jets realizes entrainment of high-temperature flue gas and dilutes and ignites the air jets, so that the oxygen concentration is lower than a certain value and the temperature is higher than the fuel The spontaneous ignition point.
- the burned heat can be exchanged with the heat exchanger of the gas water heater and then discharged to the outside to achieve hot water production.
- the use of the burner 10 in the gas water heater enables the gas water heater to effectively reduce CO and NOx emissions and reduce the noise of the gas water heater.
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Abstract
A combustor (10), comprising a housing (100) and a preheating combustor (200), wherein a premixing chamber (130), an air preheating chamber (140) and a combustion chamber (150) which are in sequential communication are arranged inside the housing (10); the premixing chamber (130) is provided with a gas inlet (131) for being connected with air and gas; the air preheating chamber (140) is provided with an air outlet (141) through which air flows into the air preheating chamber; and the combustion chamber (150) is provided with a flue gas outlet (151) and a gas outlet (152), and the gas outlet (152) is used for injecting gas into the combustion chamber (150), such that a high-temperature air combustion reaction is carried out in the combustion chamber (150); and the preheating combustor (200) is installed in the air preheating chamber (140), and the preheating combustor (200) is used for igniting the mixed gas which is discharged into the air preheating chamber (140) through the premixing chamber (130), and is also used for heating the temperature in the air preheating chamber (140) to a preset temperature. Further disclosed is a gas water heater comprising the combustor (10).
Description
本申请要求2020年05月30日申请的,申请号为202010487259.9,申请名称为“燃烧器及燃气热水器”的中国专利申请的优先权。This application requires the priority of the Chinese patent application filed on May 30, 2020, the application number is 202010487259.9, and the application title is "Burner and Gas Water Heater".
本申请要求2020年05月30日申请的,申请号为202010487258.4,申请名称为“燃烧器及燃气热水器”的中国专利申请的优先权。This application claims the priority of the Chinese patent application filed on May 30, 2020, the application number is 202010487258.4, and the application name is "Burner and Gas Water Heater".
本申请要求2020年05月30日申请的,申请号为202010487271.X,申请名称为“燃烧器及燃气热水器”的中国专利申请的优先权。This application requires the priority of the Chinese patent application filed on May 30, 2020, with the application number 202010487271.X, and the application titled "Burner and Gas Water Heater".
本申请涉及高温空气燃烧技术领域,特别涉及一种燃烧器和燃气热水器。This application relates to the technical field of high-temperature air combustion, in particular to a burner and a gas water heater.
高温空气燃烧(high temperature air combustion)称为“温和与深度低氧稀释燃烧”,简称柔和燃烧是一种新型的燃烧方式,又称MILD燃烧。该燃烧的主要特点是:化学反应主要发生在高温低氧的环境中,反应物温度高于其自然温度,并且燃烧过程中最大温升低于其自燃温度,氧气体积分数被燃烧产物稀释到极低的浓度。相比于常规燃烧,在这种燃烧状态下,燃料的热解受到抑制,火焰厚度变厚,火焰前锋面消失,从而使得在这种燃烧时整个炉膛的温度非常均匀,污染物NOx和CO排放大幅度降低。High temperature air combustion (high temperature air combustion) is called "mild and deep low-oxygen dilution combustion", or soft combustion for short, is a new type of combustion method, also known as MILD combustion. The main characteristics of the combustion are: chemical reactions mainly occur in a high temperature and low oxygen environment, the temperature of the reactants is higher than its natural temperature, and the maximum temperature rise during the combustion process is lower than its autoignition temperature, and the oxygen volume fraction is diluted to the extreme by the combustion products. Low concentration. Compared with conventional combustion, in this combustion state, the pyrolysis of the fuel is suppressed, the thickness of the flame becomes thicker, and the front face of the flame disappears, so that the temperature of the entire furnace is very uniform during this combustion, and the pollutant NOx and CO emissions are emitted. Significantly reduced.
虽然高温空气燃烧具有上述诸多优点,但是,目前,并没有专业的燃烧器来实现上述高温空气燃烧。相关技术中,通过在壳体内限定出预混室,使得燃气和空气在预混室内混合后再送至预热燃烧器内进行燃烧,因此,预混室内混合气体是否混合均匀决定其在预热燃烧器内燃烧是否完全。由此,亟需一种能够实现高温空气燃烧的同时使得预热燃烧器燃烧完全的燃烧器。Although high-temperature air combustion has the above-mentioned many advantages, at present, there is no professional burner to realize the above-mentioned high-temperature air combustion. In the related art, the pre-mixing chamber is defined in the shell so that the gas and air are mixed in the pre-mixing chamber and then sent to the pre-heating burner for combustion. Therefore, whether the mixed gas in the pre-mixing chamber is evenly mixed determines its combustion in the pre-heating Whether the combustion in the device is complete. Therefore, there is an urgent need for a combustor that can achieve high-temperature air combustion and at the same time complete the combustion of the preheated combustor.
上述内容仅用于辅助理解申请的技术方案,并不代表承认上述内容是现有技术。The above content is only used to assist in understanding the technical solution of the application, and does not mean that the above content is recognized as prior art.
申请内容Application content
本申请的主要目的是提出一种燃烧器,旨在解决上述提出的一个或多个技术问题。The main purpose of this application is to propose a burner which aims to solve one or more of the technical problems mentioned above.
为实现上述目的,本申请提出的燃烧器包括:In order to achieve the above objectives, the burner proposed in this application includes:
壳体,所述壳体内设置有依次连通的预混室、空气预热室及燃烧室,所述预混室具有接入空气和燃气的进气口,所述空气预热室具有向其内流入空气的空气出口,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;以及A housing, the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber having a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber; and
预热燃烧器,安装于所述空气预热室,所述预热燃烧器被设置为将所述预混室排放至所述空气预热室内的混合气体点燃,并将所述空气预热室内的温度加热至预设温度。A preheating burner installed in the air preheating chamber, and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber The temperature is heated to the preset temperature.
可选地,所述壳体包括外壳及设于所述外壳内的第一筒体,所述第一筒体内限定出所述燃烧室;Optionally, the housing includes a shell and a first cylinder provided in the shell, and the combustion chamber is defined in the first cylinder;
所述第一筒体与所述外壳之间限定出燃气分配室,所述燃气出口与所述燃气分配室连通,所述燃气分配室具有燃气进口,所述燃气出口为多个,多个所述燃气出口开设于所述 第一筒体的周壁面,且沿所述第一筒体的周向间隔设置。A gas distribution chamber is defined between the first cylinder and the outer shell, the gas outlet is in communication with the gas distribution chamber, the gas distribution chamber has a gas inlet, and the gas outlets are multiple, and there are multiple outlets. The gas outlets are opened on the peripheral wall surface of the first cylinder, and are arranged at intervals along the circumferential direction of the first cylinder.
可选地,所述壳体还包括设于所述外壳内的第二筒体,所述第二筒体内限定出所述空气预热室及所述预混室,所述第二筒体与所述外壳之间限定出空气分配室,所述空气分配室具有空气进口,所述空气出口为多个,多个所述空气出口开设于所述第二筒体的周壁面,且沿所述第二筒体的周向间隔设置。Optionally, the housing further includes a second cylinder provided in the housing, the second cylinder defines the air preheating chamber and the premixing chamber, the second cylinder and the An air distribution chamber is defined between the casings, the air distribution chamber has an air inlet, the air outlets are multiple, and the multiple air outlets are opened on the peripheral wall surface of the second cylinder and run along the The second cylinder is arranged at intervals in the circumferential direction.
可选地,所述预混室、所述空气预热室、所述燃烧室自下向上依次排布,所述燃气出口设于所述第一筒体的上端,且所述燃气出口的气流方向朝下或倾斜朝下设置。Optionally, the premixing chamber, the air preheating chamber, and the combustion chamber are arranged in sequence from bottom to top, the gas outlet is provided at the upper end of the first cylinder, and the gas flow of the gas outlet Set the direction downward or obliquely downward.
可选地,所述燃烧器还包括扰流装置,所述扰流装置安装于所述预混室,被设置为使得所述预混室内形成螺旋通道,所述螺旋通道的入口与进气口连通,所述螺旋通道的出口与所述空气预热室连通。Optionally, the combustor further includes a flow turbulence device installed in the premixing chamber and arranged so that a spiral passage is formed in the premixing chamber, and the inlet of the spiral passage and the air inlet are Connected, the outlet of the spiral channel is in communication with the air preheating chamber.
可选地,所述扰流装置包括中心挡圈及螺旋叶片,所述螺旋叶片的内端连接于所述中心挡圈,所述螺旋叶片的外端连接于所述预混室的内壁面,被设置为使得所述螺旋叶片、所述中心挡圈与所述壳体之间限定出所述螺旋通道。Optionally, the turbulence device includes a central retaining ring and a spiral blade, the inner end of the spiral blade is connected to the central retaining ring, and the outer end of the spiral blade is connected to the inner wall surface of the premixing chamber, It is arranged such that the spiral passage is defined between the spiral blade, the central retaining ring and the housing.
可选地,所述螺旋叶片的螺旋角大于或等于10度,且小于或等于45度。Optionally, the helix angle of the spiral blade is greater than or equal to 10 degrees and less than or equal to 45 degrees.
可选地,所述预混室的延伸高度与所述螺旋叶片的延伸高度的比值大于或等于1.2,且小于或等于2。Optionally, the ratio of the extension height of the premixing chamber to the extension height of the spiral blade is greater than or equal to 1.2 and less than or equal to 2.
可选地,所述预混室的内径与所述中心挡圈的外径的比值大于或等于1.5,且小于或等于4。Optionally, the ratio of the inner diameter of the premixing chamber to the outer diameter of the central retaining ring is greater than or equal to 1.5 and less than or equal to 4.
可选地,所述中心挡圈的底部与所述预混室的底壁面呈间隔设置。Optionally, the bottom of the central retaining ring and the bottom wall surface of the premixing chamber are spaced apart.
此外,为实现上述目的,本申请还提供一种燃气热水器,包括主体、换热器及燃烧器,所述主体内设置有换热室及与所述换热室连通的排烟口,所述换热器设置在所述换热室内,所述燃烧器的烟气出口与所述换热室连通,所述燃烧器包括:In addition, in order to achieve the above object, the present application also provides a gas water heater, including a main body, a heat exchanger, and a burner. The main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber. The heat exchanger is arranged in the heat exchange chamber, the flue gas outlet of the burner is in communication with the heat exchange chamber, and the burner includes:
壳体,所述壳体内设置有依次连通的预混室、空气预热室及燃烧室,所述预混室具有接入空气和燃气的进气口,所述空气预热室具有向其内流入空气的空气出口,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;以及A housing, the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber having a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber; and
预热燃烧器,安装于所述空气预热室,所述预热燃烧器被设置为将所述预混室排放至所述空气预热室内的混合气体点燃,并将所述空气预热室内的温度加热至预设温度。A preheating burner installed in the air preheating chamber, and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber The temperature is heated to the preset temperature.
此外,为实现上述目的,本申请还提供一种燃烧器,包括:In addition, in order to achieve the above objective, the present application also provides a burner, including:
壳体,所述壳体形成有相互连通的空气预热室及燃烧室,所述空气预热室具有烟气进口及多个沿所述空气预热室的周向间隔设置的旋流空气出口,所述旋流空气出口被设置为向所述空气预热室内输入空气,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,以使得所述燃烧室内进行高温空气燃烧反应;A casing, the casing is formed with an air preheating chamber and a combustion chamber communicating with each other, the air preheating chamber has a flue gas inlet and a plurality of swirling air outlets spaced apart along the circumference of the air preheating chamber , The swirl air outlet is configured to input air into the air preheating chamber, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that all The high-temperature air combustion reaction in the combustion chamber;
预热燃烧器,对应所述烟气进口设置,所述预热燃烧器被设置为将经过预混合后的燃气和空气的混合气体点燃后由烟气进口排入所述空气预热室,并将所述空气预热室内的温度加热至预设温度;A preheating burner is provided corresponding to the flue gas inlet, and the preheating burner is configured to ignite the pre-mixed gas and air mixture and discharge it into the air preheating chamber through the flue gas inlet, and Heating the temperature in the air preheating room to a preset temperature;
其中,多个所述旋流空气出口吹出的气流旋向一致,被设置为使得所述旋流空气出口吹出的气流在所述空气预热室内形成旋流。Wherein, the swirling directions of the air flows blown from the plurality of swirl air outlets are the same, and are arranged so that the air flows blown from the swirl air outlets form a swirl in the air preheating chamber.
可选地,所述燃烧器还包括引流装置,所述引流装置设于所述空气预热室的壁面,且 与所述旋流空气出口连通,被设置为引导所述旋流空气出口的气流绕所述空气预热室的周向吹出。Optionally, the combustor further includes a diversion device, the diversion device is provided on the wall surface of the air preheating chamber, and is in communication with the swirl air outlet, and is configured to guide the airflow of the swirl air outlet Blow out around the circumference of the air preheating chamber.
可选地,所述引流装置包括引流板,所述引流板设于所述旋流空气出口沿所述空气预热室的轴向延伸的侧缘,且自所述空气预热室的内壁面朝向所述旋流空气出口倾斜设置。Optionally, the flow guiding device includes a flow guiding plate which is arranged on the side edge of the swirling air outlet extending in the axial direction of the air preheating chamber, and extends from the inner wall surface of the air preheating chamber. It is arranged obliquely toward the swirling air outlet.
可选地,所述引流板固定连接于所述空气预热室的内壁面,或,所述引流板可转动的连接于所述空气预热室的内壁面,被设置为调节所述旋流空气出口的开口大小。Optionally, the guide plate is fixedly connected to the inner wall surface of the air preheating chamber, or the guide plate is rotatably connected to the inner wall surface of the air preheating chamber, and is configured to adjust the swirling flow The size of the opening of the air outlet.
可选地,所述空气预热室还具有对应所述旋流空气出口设置的旋流空气进口,每一所述旋流空气进口与其对应的所述旋流空气出口之间形成一旋流通道,所述旋流空气出口的过风面积小于所述旋流空气进口的过风面积。Optionally, the air preheating chamber further has a swirling air inlet corresponding to the swirling air outlet, and a swirling passage is formed between each of the swirling air inlet and the corresponding swirling air outlet , The wind passing area of the swirling air outlet is smaller than the wind passing area of the swirling air inlet.
可选地,所述旋流通道的内径自所述旋流空气进口向所述旋流空气出口逐渐减小。Optionally, the inner diameter of the swirling channel gradually decreases from the swirling air inlet to the swirling air outlet.
可选地,所述旋流空气出口的出流方向与所述空气预热室的壁面的夹角大于或等于0度,且小于或等于45度。Optionally, the angle between the outlet direction of the swirling air outlet and the wall surface of the air preheating chamber is greater than or equal to 0 degrees and less than or equal to 45 degrees.
可选地,所述壳体还形成有预混室,所述预混室、所述空气预热室及所述燃烧室依次连通,所述预热燃烧器设于所述空气预热室,所述预混室具有接入空气和燃气的进气口,所述燃烧器还包括安装于所述预混室的扰流装置,所述扰流装置被设置为对空气和燃气进行扰流,使得经所述扰流装置吹出的混合气体为旋转气流。Optionally, the housing is further formed with a premixing chamber, the premixing chamber, the air preheating chamber, and the combustion chamber are connected in sequence, and the preheating burner is provided in the air preheating chamber, The premixing chamber has air inlets for access to air and gas, and the burner further includes a flow turbulence device installed in the premixing chamber, and the turbulence device is configured to turb the air and gas flow, The mixed gas blown out by the turbulence device is a swirling airflow.
可选地,经所述扰流装置吹出的混合气体的旋向与所述旋流空气出口吹出的气流的旋向一致;或,Optionally, the swirling direction of the mixed gas blown out by the turbulence device is consistent with the swirling direction of the air flow blown out by the swirling air outlet; or,
经所述扰流装置吹出的混合气体的旋向与所述旋流空气出口吹出的气流的旋向相反。The swirling direction of the mixed gas blown out by the turbulence device is opposite to the swirling direction of the air flow blown out by the swirling air outlet.
此外,为实现上述目的,本申请还提供一种燃气热水器包括主体、换热器及燃烧器,所述主体内设置有换热室及与所述换热室连通的排烟口,所述换热器设置在所述换热室内,所述燃烧器的烟气出口与所述换热室连通,所述燃烧器包括:In addition, in order to achieve the above object, the present application also provides a gas water heater including a main body, a heat exchanger, and a burner. The main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber. The heat exchanger is arranged in the heat exchange chamber, the flue gas outlet of the burner is in communication with the heat exchange chamber, and the burner includes:
壳体,所述壳体形成有相互连通的空气预热室及燃烧室,所述空气预热室具有烟气进口及多个沿所述空气预热室的周向间隔设置的旋流空气出口,所述旋流空气出口被设置为向所述空气预热室内输入空气,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;A casing, the casing is formed with an air preheating chamber and a combustion chamber communicating with each other, the air preheating chamber has a flue gas inlet and a plurality of swirling air outlets spaced apart along the circumference of the air preheating chamber The swirl air outlet is configured to input air into the air preheating chamber, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that the High-temperature air combustion reaction in the combustion chamber;
预热燃烧器,对应所述烟气进口设置,所述预热燃烧器被设置为将经过预混合后的燃气和空气的混合气体点燃后由烟气进口排入所述空气预热室,并将所述空气预热室内的温度加热至预设温度;A preheating burner is provided corresponding to the flue gas inlet, and the preheating burner is configured to ignite the pre-mixed gas and air mixture and discharge it into the air preheating chamber through the flue gas inlet, and Heating the temperature in the air preheating room to a preset temperature;
其中,多个所述旋流空气出口吹出的气流旋向一致,被设置为使得所述旋流空气出口吹出的气流在所述空气预热室内形成旋流。Wherein, the swirling directions of the air flows blown from the plurality of swirl air outlets are the same, and are arranged so that the air flows blown from the swirl air outlets form a swirl in the air preheating chamber.
此外,为实现上述目的,本申请还提供一种燃烧器,包括:In addition, in order to achieve the above objective, the present application also provides a burner, including:
壳体,所述壳体设置有依次连通的预混室、空气预热室及燃烧室,所述预混室具有接入空气和燃气的进气口,所述空气预热室具有向其内流入空气的空气出口,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;A housing, the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber;
预热燃烧器,安装于所述空气预热室,所述预热燃烧器被设置为将所述预混室排放至所述空气预热室内的混合气体点燃,并将所述空气预热室内的温度加热至预设温度;以及A preheating burner installed in the air preheating chamber, and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber Heated to a preset temperature; and
扰流装置,所述扰流装置可转动地设于所述预混室,被设置为对进入所述预混室内的 燃气和空气进行扰流。A flow turbulence device, the flow turbulence device is rotatably provided in the premixing chamber, and is configured to turb the flow of gas and air entering the premixing chamber.
可选地,所述扰流装置包括扰流件、转动轴及套设于所述转动轴上的轴承,所述扰流件通过所述转动轴及所述轴承可转动地安装于所述壳体,所述扰流件位于所述进气口与所述预热燃烧器之间。Optionally, the spoiler device includes a spoiler, a rotating shaft, and a bearing sleeved on the rotating shaft, and the spoiler is rotatably mounted on the shell through the rotating shaft and the bearing. The spoiler is located between the air inlet and the preheating burner.
可选地,所述轴承安装于所述壳体,所述转动轴的一端连接于所述轴承,另一端固定连接于所述扰流件。Optionally, the bearing is installed on the housing, one end of the rotating shaft is connected to the bearing, and the other end is fixedly connected to the spoiler.
可选地,所述进气口开设于所述预混室的周壁面。Optionally, the air inlet is opened on the peripheral wall of the premixing chamber.
可选地,所述扰流装置包括扰流件及与所述扰流件相连接的转动轴,所述燃烧器还包括驱动装置,所述驱动装置与所述转动轴连接,被设置为驱动所述扰流件转动。Optionally, the spoiler device includes a spoiler and a rotating shaft connected to the spoiler, and the burner further includes a driving device that is connected to the rotating shaft and is configured to drive The spoiler rotates.
可选地,所述扰流件包括盘状体;或,所述扰流件包括多个沿所述预混室的周向间隔设置的叶片。Optionally, the spoiler includes a disc-shaped body; or, the spoiler includes a plurality of blades arranged at intervals along the circumference of the premixing chamber.
可选地,所述盘状体向靠近所述预热燃烧器的一侧呈渐扩设置。Optionally, the disc-shaped body is gradually arranged toward the side close to the preheating burner.
可选地,所述盘状体包括沿其周向间隔设置的多个凹部及多个凸部,相邻两所述凸部之间连接有一所述凹部。Optionally, the disc-shaped body includes a plurality of concave portions and a plurality of convex portions arranged at intervals along the circumferential direction thereof, and a concave portion is connected between two adjacent convex portions.
可选地,所述盘状体上开设有多个扰流孔,多个所述扰流孔沿所述盘状体的周向间隔设置。Optionally, the disc-shaped body is provided with a plurality of spoiler holes, and the plurality of spoiler holes are arranged at intervals along the circumferential direction of the disc-shaped body.
可选地,所述盘状体与所述壳体的内壁面呈间隔设置,所述壳体的内壁面还凸设有挡环,所述挡环的凸设高度大于或等于所述盘状体与所述壳体的内壁面之间的间距,在所述预混室的出风方向上,所述挡环位于所述盘状体的下游。Optionally, the disc-shaped body and the inner wall surface of the housing are arranged at intervals, and the inner wall surface of the housing is further provided with a baffle ring, and the protrusion height of the baffle ring is greater than or equal to the disc-shaped body. The distance between the body and the inner wall surface of the shell is, in the air outlet direction of the premixing chamber, the baffle ring is located downstream of the disc-shaped body.
此外,为实现上述目的,本申请还提供一种燃气热水器,包括主体、换热器及燃烧器,所述主体内设置有换热室及与所述换热室连通的排烟口,所述换热器设置在所述换热室内,所述燃烧器的烟气出口与所述换热室连通,所述燃烧器包括:In addition, in order to achieve the above object, the present application also provides a gas water heater, including a main body, a heat exchanger, and a burner. The main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber. The heat exchanger is arranged in the heat exchange chamber, the flue gas outlet of the burner is in communication with the heat exchange chamber, and the burner includes:
壳体,所述壳体设置有依次连通的预混室、空气预热室及燃烧室,所述预混室具有接入空气和燃气的进气口,所述空气预热室具有向其内流入空气的空气出口,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;A housing, the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber;
预热燃烧器,安装于所述空气预热室,所述预热燃烧器被设置为将所述预混室排放至所述空气预热室内的混合气体点燃,并将所述空气预热室内的温度加热至预设温度;以及A preheating burner installed in the air preheating chamber, and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber Heated to a preset temperature; and
扰流装置,所述扰流装置可转动地设于所述预混室,被设置为对进入所述预混室内的燃气和空气进行扰流。A flow turbulence device, the flow turbulence device is rotatably provided in the premixing chamber, and is configured to turb the flow of gas and air entering the premixing chamber.
本申请燃烧器通过在壳体内设置依次连通的预混室、空气预热室及燃烧室,预热燃烧器对混合气体进行点火燃烧,实现了高温预热空气,再通过燃烧室上的燃气出口喷射燃气进行配合产生卷吸效应,使得高温烟气回流,一方面实现保温,使得燃烧室内燃气能够自燃,另一方面稀释空气,使氧气浓度低于一定值,实现均匀燃烧,如此,便使得燃烧室内发生高温空气燃烧。本申请便实现了一种具体可行的具有高温空气燃烧功能的燃烧器。并且,这种燃烧器框架的结构,能够将实现高温空气燃烧的组件小型化,使得具有更多的应用空间和价值,又加之噪音低,燃烧充分,排放废气污染小,在应用于燃气热水器以及包括燃气壁挂炉等使用燃气燃烧产生高温热水进行家庭沐浴及采暖等使用的相关产品和设备时,不仅满足了要求,而且还带来了现有热水器中燃烧器所不具备的燃烧充分、低污染 物排放的效果。且仅在燃烧室上开设燃气出口便可实现喷射燃气,结构简单、易于实现,且使得整个燃烧器的结构更加紧凑、体积更小。The burner of the present application is provided with a pre-mixing chamber, air pre-heating chamber and combustion chamber which are connected in sequence in the shell, and the pre-heating burner ignites and burns the mixed gas to achieve high-temperature pre-heating of air, and then passes through the gas outlet on the combustion chamber. The combination of fuel gas injection produces an entrainment effect, which causes high-temperature flue gas to flow back. On the one hand, it achieves heat preservation and enables spontaneous combustion of the gas in the combustion chamber. On the other hand, it dilutes the air so that the oxygen concentration is lower than a certain value to achieve uniform combustion. High-temperature air combustion occurs indoors. This application realizes a concrete and feasible combustor with high-temperature air combustion function. In addition, the structure of this burner frame can miniaturize the components that realize high-temperature air combustion, so that it has more application space and value. In addition, it has low noise, sufficient combustion, and low exhaust gas pollution. It is used in gas water heaters and Including gas wall-hung boilers and other related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, they not only meet the requirements, but also bring sufficient and low combustion that the burners of existing water heaters do not have. The effect of pollutant discharge. In addition, gas injection can be realized only by opening a gas outlet on the combustion chamber, the structure is simple and easy to realize, and the structure of the entire combustor is more compact and the volume is smaller.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly describe the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on the structure shown in these drawings.
图1为本申请燃烧器一实施例的结构示意图;Figure 1 is a schematic structural diagram of an embodiment of a combustor according to the present application;
图2为图1中S处的放大示意图;Fig. 2 is an enlarged schematic diagram of S in Fig. 1;
图3为图1中燃烧器的俯视结构示意图;Fig. 3 is a schematic top view of the structure of the combustor in Fig. 1;
图4为图3中沿A-A的第一实施例的剖视结构示意图;4 is a schematic cross-sectional view of the first embodiment along A-A in FIG. 3;
图5为图3中沿B-B的第一实施例的剖视结构示意图;Fig. 5 is a schematic sectional view of the first embodiment along B-B in Fig. 3;
图6为图5中沿C-C的剖视结构示意图;Fig. 6 is a schematic sectional view of the structure taken along C-C in Fig. 5;
图7为图3中沿A-A的第二实施例的剖视结构示意图;Fig. 7 is a schematic sectional view of the second embodiment along A-A in Fig. 3;
图8为图3中沿B-B的第二实施例的剖视结构示意图;8 is a schematic sectional view of the second embodiment along B-B in FIG. 3;
图9为图8中沿D-D的剖视结构示意图;Fig. 9 is a schematic sectional view of the structure along D-D in Fig. 8;
图10为图9中E处的局部放大图,其中,预热燃烧器被移除;Figure 10 is a partial enlarged view at E in Figure 9, where the preheating burner is removed;
图11为本申请燃烧器的第二筒体一实施例的部分结构示意图;FIG. 11 is a partial structural diagram of an embodiment of the second cylinder of the combustor of the present application;
图12为图11中第二筒体另一角度的结构示意图;Fig. 12 is a schematic structural view of the second cylinder in Fig. 11 from another angle;
图13为图12中沿F-F的剖视结构示意图;Figure 13 is a schematic sectional view of the structure taken along F-F in Figure 12;
图14为图3中沿A-A的第三实施例的剖视结构示意图;14 is a schematic cross-sectional view of the third embodiment along A-A in FIG. 3;
图15为图3中沿B-B的第三实施例的剖视结构示意图;15 is a schematic sectional view of the third embodiment along B-B in FIG. 3;
图16为图15中沿G-G的剖视结构示意图;Fig. 16 is a schematic sectional view of the structure along G-G in Fig. 15;
图17为本申请燃烧器的盘状体一实施例的结构示意图。Fig. 17 is a schematic structural diagram of an embodiment of the disc-shaped body of the burner of the present application.
附图标号说明:Attached icon number description:
标号Label | 名称name | 标号Label |
名称 | 标号Label | 名称name | |
1010 |
燃烧器 |
142142 |
烟气进口 |
190190 |
第二筒体 |
|
100100 |
壳体 |
143143 |
旋流空气出口 |
200200 |
预热燃烧器 |
|
110110 |
空气分配室 |
144144 |
旋流空气进口 |
300300 |
扰流装置 |
|
111111 |
空气进口 |
145145 |
旋流通道 |
310310 |
中心挡圈 |
|
120120 |
燃气分配室 |
150150 |
燃烧室 |
320320 |
螺旋叶片 |
|
121121 |
燃气进口 |
151151 |
烟气出口 |
330330 |
盘状体 |
|
130130 |
预混室 |
152152 |
燃气出口 |
331331 |
凹部 |
|
131131 |
进气口 |
161161 |
挡环 |
332332 | 凸部Convex | |
132132 |
螺旋通道 |
162162 |
引流板 |
333333 |
扰流孔 |
|
140140 |
空气预热室 |
170170 |
外壳 |
340340 |
转动轴Axis of |
|
141141 |
空气出口 |
180180 |
第一筒体 |
350350 | 轴承Bearing |
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics, and advantages of the purpose of this application will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
本申请的目的是利用高温空气燃烧的特性,设计新型的燃烧器,以及应用于燃气热水器,使燃气热水器能够有效减少CO和NOx的排放并降低燃气热水器的噪音。The purpose of this application is to use the characteristics of high-temperature air combustion to design a new type of burner and apply it to a gas water heater, so that the gas water heater can effectively reduce CO and NOx emissions and reduce the noise of the gas water heater.
本申请提出一种燃烧器,适用于燃气热水器以及包括燃气壁挂炉等使用燃气燃烧产生高温热水进行家庭沐浴及采暖等使用的相关产品和设备,以下为方便理解,以应用于燃气热水器为例。This application proposes a burner, which is suitable for gas water heaters and related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, including gas wall-hung boilers. The following is for ease of understanding, and it is applied to gas water heaters as an example .
在本申请实施例中,如图1至图5所示,所示,该燃烧器10包括壳体100及预热燃烧器200。壳体100形成有依次连通的预混室130、空气预热室140及燃烧室150,预混室130具有接入空气和燃气的进气口131,空气预热室140具有向其内流入空气的空气出口141。燃烧室150具有烟气出口151及燃气出口152,燃气出口152用于向燃烧室150内喷射燃气,以使得所述燃烧室150内进行高温空气燃烧反应。预热燃烧器200安装于空气预热室140,预热燃烧器200用于将预混室130排放至空气预热室140内的混合气体点燃,并将所述空气预热室140内的温度加热至预设温度。In the embodiment of the present application, as shown in FIGS. 1 to 5, as shown, the burner 10 includes a casing 100 and a preheating burner 200. The housing 100 is formed with a premixing chamber 130, an air preheating chamber 140, and a combustion chamber 150 that are connected in sequence. The premixing chamber 130 has an air inlet 131 for connecting air and gas, and the air preheating chamber 140 has air flowing into it. The air outlet 141. The combustion chamber 150 has a flue gas outlet 151 and a gas outlet 152. The gas outlet 152 is used to inject gas into the combustion chamber 150 so as to cause a high-temperature air combustion reaction in the combustion chamber 150. The preheating burner 200 is installed in the air preheating chamber 140. The preheating burner 200 is used to ignite the mixed gas discharged from the premixing chamber 130 into the air preheating chamber 140 and to adjust the temperature in the air preheating chamber 140 Heat to preset temperature.
高温空气燃烧的主要特点是:化学反应主要发生在高温低氧的环境中,反应物温度高于其自然温度,并且燃烧过程中最大温升低于其自然温度,氧气体积分数被燃烧产物稀释到极低的浓度。相比于常规燃烧,在这种燃烧状态下,燃料的热解受到抑制,火焰厚度变厚,火焰前锋面消失,从而使得在整个炉膛的温度非常均匀,燃烧峰值温度低且噪音极小,且污染物NOx和CO排放大幅度降低。但是,达成高温空气燃烧需要一定的条件:需要保证炉内任意位置的氧气浓度低于一定值,一般是低于5%~10%,保证燃气被充分燃解以及燃烧均匀,并且温度要高于燃料的自燃点,维持自燃。The main characteristics of high-temperature air combustion are: chemical reactions mainly occur in a high-temperature and low-oxygen environment, the temperature of the reactants is higher than its natural temperature, and the maximum temperature rise during the combustion process is lower than its natural temperature, and the oxygen volume fraction is diluted by the combustion products to Very low concentration. Compared with conventional combustion, in this combustion state, the pyrolysis of the fuel is suppressed, the thickness of the flame becomes thicker, and the front face of the flame disappears, so that the temperature in the entire furnace is very uniform, the combustion peak temperature is low, and the noise is extremely low, and The pollutant NOx and CO emissions are greatly reduced. However, to achieve high-temperature air combustion requires certain conditions: it is necessary to ensure that the oxygen concentration at any position in the furnace is below a certain value, generally less than 5% to 10%, to ensure that the gas is fully combusted and burned uniformly, and the temperature must be higher than The spontaneous ignition point of the fuel to maintain spontaneous combustion.
在本实施例中,壳体100的横截面形状可以为矩形、圆形、椭圆形、异形等,可根据实际需求进行选择和设计,在此不做具体限定。预混室130、空气预热室140及燃烧室150可以呈直线排布的方式贯通(则过风通道为直线),也可以呈转折线排布的方式贯通(则过风通道为折线),还可以为层层包围的方式贯通(则气流由内向外吹出或由外向内吹出),当然,也可以使得预混室130、空气预热室140及燃烧室150为直线与包围结合的方式排布,只需使得预混室130、空气预热室140及燃烧室150依次连通即可,在此不做具体限定。预混室130、空气预热室140、燃烧室150的横截面形状可以为圆形、椭圆形、环形、矩形等形状,可根据壳体100的实际形状及三者的排布方式进行选择和设计。In this embodiment, the cross-sectional shape of the housing 100 can be rectangular, circular, elliptical, special-shaped, etc., which can be selected and designed according to actual needs, and is not specifically limited here. The premixing chamber 130, the air preheating chamber 140 and the combustion chamber 150 can be arranged in a straight line (the air passage is a straight line), or they can be arranged in a turning line (the air passage is a broken line), It can also be surrounded by layers (the air flow is blown from the inside to the outside or from the outside to the inside). Of course, the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 can also be arranged in a linear and enclosed manner. It only needs to make the premixing chamber 130, the air preheating chamber 140 and the combustion chamber 150 communicate in sequence, which is not specifically limited here. The cross-sectional shape of the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 can be round, oval, ring, rectangular, etc., and can be selected according to the actual shape of the housing 100 and the arrangement of the three. design.
为了使得燃烧更加充分,使得从进气口131进入的气体为经过预混合器混合后的燃气和空气的混合气体。外部的空气先进入到壳体100的空气分配室110,然后从空气出口141进入到空气预热室140,可通过风机等装置将气流鼓入空气分配室110,进而通过空气出口141相对均匀的进入空气预热室140。需要说明的是,空气出口141设置在预热燃烧器200的出气端。也即,当预混室130的混合气体经预热燃烧器200燃烧后,高温烟气进入到空气预热室140内,同时从空气出口141进入空气到空气预热室140,使得冷空气与空气预热室140内的高温烟气进行混合,进而加热冷空气。加热后的空气及高温烟气进入到燃烧室150内,对燃烧室150进行加热。为了让空气与空气预热室140内燃烧时产生的高温烟气充分且均匀的混合,使得空气出口141可以为多个,且多个空气出口141呈间隔设置的围绕空气预热室140的周壁面设置。则多个空气出口141能够将空气梳理成多股均匀的气流,则使得空气与空气预热室140内燃烧的高温烟气混合时,更加充分和均匀。为了进一 步搅拌空气预热室140的冷空气与高温烟气,可在空气预热室140内设置搅拌装置,用于充分搅拌和混合冷空气与高温烟气,使得空气快速且均匀地加热至预设温度。In order to make the combustion more complete, the gas entering from the air inlet 131 is a mixed gas of fuel gas and air mixed through the premixer. The external air first enters the air distribution chamber 110 of the housing 100, and then enters the air preheating chamber 140 from the air outlet 141. The air flow can be blown into the air distribution chamber 110 through a fan or other devices, and then passes through the air outlet 141 to be relatively uniform Enter the air preheating chamber 140. It should be noted that the air outlet 141 is provided at the air outlet end of the preheating burner 200. That is, when the mixed gas in the premixing chamber 130 is burned by the preheating burner 200, the high-temperature flue gas enters the air preheating chamber 140, and at the same time, enters the air from the air outlet 141 to the air preheating chamber 140, so that the cold air and The high-temperature flue gas in the air preheating chamber 140 is mixed to heat the cold air. The heated air and high-temperature flue gas enter the combustion chamber 150 to heat the combustion chamber 150. In order to fully and uniformly mix the air with the high-temperature flue gas generated during combustion in the air preheating chamber 140, there may be multiple air outlets 141, and the multiple air outlets 141 are arranged at intervals around the circumference of the air preheating chamber 140 Wall setting. The multiple air outlets 141 can comb the air into multiple uniform airflows, so that when the air is mixed with the high-temperature flue gas combusted in the air preheating chamber 140, it is more fully and uniformly mixed. In order to further agitate the cold air and high-temperature flue gas in the air preheating chamber 140, a stirring device can be provided in the air preheating chamber 140 to fully agitate and mix the cold air and high-temperature flue gas, so that the air is quickly and evenly heated to the preheating temperature. Set temperature.
可通过外部的燃气气阀控制燃气分配室120内的燃气。可以理解的是,由于燃气气阀打开时具有一定的气压,使得燃气分配室120的燃气能够从燃气出口152喷射至燃烧室150内。燃气出口152具体可为开设在壳体100壁面上的开口,也可以为燃气喷嘴或燃气喷管的气流出口,应使得燃气从燃气喷射装置的燃气出口152喷出时实现高速射流。则高速喷射出的燃气在燃烧室150内形成卷吸效应,使得燃烧室150内形成喷射燃烧器以及烟气回流区,燃烧室150内的高温烟气在燃烧室150内进行快速且强烈的循环,继而将喷射出的燃气与进入的空气充分稀释,形成较低的氧气浓度,降低燃烧反应速度,并维持燃烧室150内较高的温度,保持温度高于燃料的自燃点,实现自燃。如此,本实施例满足了高温空气燃烧(MILD燃烧)的条件:高温预热空气并配合高速射流实现卷吸高温烟气并稀释点燃空气射流,使氧气浓度低于一定值,且温度高于燃料的自燃点。The gas in the gas distribution chamber 120 can be controlled by an external gas valve. It can be understood that, because the gas valve has a certain air pressure when the gas valve is opened, the gas in the gas distribution chamber 120 can be injected into the combustion chamber 150 from the gas outlet 152. The gas outlet 152 may specifically be an opening opened on the wall of the casing 100, or may be a gas nozzle or an air flow outlet of a gas nozzle, so that high-speed jets of gas are realized when the gas is ejected from the gas outlet 152 of the gas injection device. The high-speed injected gas forms an entrainment effect in the combustion chamber 150, so that an injection burner and a flue gas recirculation zone are formed in the combustion chamber 150, and the high-temperature flue gas in the combustion chamber 150 circulates quickly and intensively in the combustion chamber 150 , And then fully dilute the injected fuel gas and the incoming air to form a lower oxygen concentration, reduce the combustion reaction speed, and maintain a higher temperature in the combustion chamber 150, keeping the temperature higher than the fuel's spontaneous ignition point to achieve spontaneous combustion. In this way, this embodiment satisfies the conditions of high-temperature air combustion (MILD combustion): high-temperature preheated air and high-speed jets are used to entrain high-temperature flue gas and dilute and ignite the air jets, so that the oxygen concentration is lower than a certain value and the temperature is higher than the fuel The spontaneous ignition point.
预热燃烧器200具体可以为全预混燃烧器。预热燃烧器200可以安装在空气预热室140内,也可以安装在预混室130与空气预热室140的气体流通口处,预热燃烧器200用于将预混室130排放至空气预热室140的混合气体点燃。具体地,燃烧器10还包括设于壳体100内邻近预热燃烧器200的点火装置,点火装置用于对预热燃烧器200进行点火。为了使得燃烧均匀,预热燃烧器200包括板状本体及贯穿板状本体厚度方向设置的多个过气孔,多个过气孔用于供混合气体通过,并进入空气预热室140。多个过气孔在板状本体上可以均匀或交错设置,以保证燃烧均匀。点火装置具体可以为电子点火器或电加热丝,使得功耗更小。The preheating burner 200 may specifically be a fully premixed burner. The preheating burner 200 can be installed in the air preheating chamber 140 or at the gas flow ports of the premixing chamber 130 and the air preheating chamber 140. The preheating burner 200 is used to discharge the premixing chamber 130 into the air. The mixed gas in the preheating chamber 140 is ignited. Specifically, the combustor 10 further includes an ignition device disposed in the casing 100 adjacent to the preheating burner 200, and the ignition device is used to ignite the preheating burner 200. In order to make the combustion uniform, the preheating burner 200 includes a plate-shaped body and a plurality of vent holes arranged through the thickness of the plate-shaped body. The multiple vent holes are used for the mixed gas to pass through and enter the air preheating chamber 140. A plurality of air passage holes can be arranged uniformly or staggered on the plate-shaped body to ensure uniform combustion. The ignition device can specifically be an electronic igniter or an electric heating wire, so that the power consumption is smaller.
燃烧器10在工作时,由进气口131输送混合气体进入到预混室130的螺旋通道132,在螺旋通道132内使得燃气和空气混合均匀后输送至预热燃烧器200,由点火装置对预热燃烧器200进行点火,混合气体燃烧后高温烟气进入到空气预热室140内,同时空气从空气分配室110通过空气出口141进入到空气预热室140,高温烟气与冷空气混合,以对冷空气进行加热。可以理解的是,控制加热的温度,可以将空气预热室140内的空气加热至目标温度,也即上述所说的预设温度,如此,便实现了对空气的高温预热。具体地,燃烧器10还包括测温装置,测温装置设于空气预热室140内。测温装置用于检测空气预热室140内的气体温度是否达到目标温度,若没有达到,则需要调高空气预热室140内的温度,可以对空气进风量的大小进行控制,或控制预混室130内燃气和空气比例实现温度调节。通过检测温度,预热燃烧器200能够根据MILD的燃烧所需的空气量自动调节热负荷以达到快速预热空气的效果,同时保证整个燃烧过程低CO和NOX排放。测温装置可以为温度传感器。进行高温预热后的空气及高温烟气输送至燃烧室150后,控制燃气出口152喷射燃气,燃气与高温气体接触,高温气体点燃燃气,实现在燃烧室150内形成MILD燃烧。燃烧后的热量通过烟气出口151排出,则可以与燃气热水器的换热器进行换热,以实现制得热水。When the combustor 10 is working, the mixed gas is transported from the air inlet 131 into the spiral passage 132 of the premixing chamber 130, and the gas and air are mixed uniformly in the spiral passage 132 and then sent to the preheating burner 200, which is controlled by the ignition device. The preheating burner 200 is ignited. After the mixed gas is burned, the high-temperature flue gas enters the air preheating chamber 140, while the air enters the air preheating chamber 140 from the air distribution chamber 110 through the air outlet 141, and the high-temperature flue gas is mixed with cold air , To heat the cold air. It can be understood that by controlling the heating temperature, the air in the air preheating chamber 140 can be heated to the target temperature, that is, the aforementioned preset temperature, so that high-temperature preheating of the air is realized. Specifically, the combustor 10 further includes a temperature measuring device, and the temperature measuring device is arranged in the air preheating chamber 140. The temperature measuring device is used to detect whether the gas temperature in the air preheating chamber 140 reaches the target temperature. If it does not reach the target temperature, the temperature in the air preheating chamber 140 needs to be increased, and the air intake volume can be controlled or controlled. The ratio of gas and air in the mixing chamber 130 realizes temperature adjustment. By detecting the temperature, the preheating burner 200 can automatically adjust the thermal load according to the air volume required for the combustion of the MILD to achieve the effect of quickly preheating the air, while ensuring low CO and NOX emissions during the entire combustion process. The temperature measuring device may be a temperature sensor. After the high-temperature preheated air and high-temperature flue gas are delivered to the combustion chamber 150, the gas outlet 152 is controlled to inject gas, the gas contacts the high-temperature gas, and the high-temperature gas ignites the gas to achieve MILD combustion in the combustion chamber 150. The burned heat is discharged through the flue gas outlet 151, and can exchange heat with the heat exchanger of the gas water heater to realize the production of hot water.
在本申请实施例中,通过在壳体100内设置依次连通的预混室130、空气预热室140及燃烧室150,预热燃烧器200对混合气体进行点火燃烧,实现了高温预热空气,再通过燃气出口152喷射燃气进行配合产生卷吸效应,使得高温烟气回流,一方面实现保温使得温度高于燃料的自燃点,使得燃烧室内燃气能够自燃,另一方面通过射流卷吸稀释空气, 使氧气浓度低于一定值,实现均匀燃烧,如此,便使得燃烧室150内发生高温空气燃烧。也就是说,本实施例的技术方案有利于同时达到了这两个条件,顺利实现高温空气燃烧。并且,这种燃烧器框架的结构,能够将实现高温空气燃烧的组件小型化,使得具有更多的应用空间和价值,又加之噪音低,燃烧充分,排放废气污染小,在应用于燃气热水器以及包括燃气壁挂炉等使用燃气燃烧产生高温热水进行家庭沐浴及采暖等使用的相关产品和设备时,不仅满足了要求,而且还带来了现有热水器中燃烧器所不具备的燃烧充分、低污染物排放的效果。且仅在燃烧室150上开设燃气出口152便可实现喷射燃气,结构简单、易于实现,且使得整个燃烧器10的结构更加紧凑、体积更小。In the embodiment of the present application, the pre-mixing chamber 130, the air pre-heating chamber 140, and the combustion chamber 150 are arranged in the casing 100 in sequence, and the pre-heating burner 200 ignites and combusts the mixed gas to achieve high-temperature pre-heating of air. , And then inject gas through the gas outlet 152 to cooperate to produce an entrainment effect, so that the high-temperature flue gas can flow back. On the one hand, heat preservation makes the temperature higher than the spontaneous ignition point of the fuel, so that the gas in the combustion chamber can ignite spontaneously, and on the other hand, the dilution air is entrained by the jet , The oxygen concentration is lower than a certain value to achieve uniform combustion, so that high-temperature air combustion occurs in the combustion chamber 150. That is to say, the technical solution of this embodiment is beneficial for achieving these two conditions at the same time, and smoothly achieving high-temperature air combustion. In addition, the structure of this burner frame can miniaturize the components that realize high-temperature air combustion, so that it has more application space and value. In addition, it has low noise, sufficient combustion, and low exhaust gas pollution. It is used in gas water heaters and Including gas wall-hung boilers and other related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, they not only meet the requirements, but also bring sufficient and low combustion that the burners of existing water heaters do not have. The effect of pollutant discharge. In addition, the fuel gas can be injected only by opening the fuel gas outlet 152 on the combustion chamber 150, the structure is simple and easy to implement, and the entire combustor 10 has a more compact structure and a smaller volume.
上述实施例中,为了更好的得到燃气和空气的混合气体,预混合器包括机壳、风机及燃气开关阀,机壳形成有进风风道、燃气流道和混合通道,混合通道与进风风道、燃气流道分别连通,风机设于进风风道,燃气开关阀设于燃气流道,混合通道与混合气体分配室的进气口131连通。则当需要混合气体时,按照预先设定的进风和燃气比例控制风机工作以及控制燃气开关阀打开,以在机壳内混合得到一定燃气/空气比例的混合气体。In the above embodiment, in order to better obtain the mixed gas of gas and air, the premixer includes a casing, a fan, and a gas switch valve. The casing is formed with an air inlet duct, a gas flow channel, and a mixing channel. The air duct and the gas flow channel are respectively connected, the fan is arranged in the air inlet duct, the gas switch valve is arranged in the gas flow channel, and the mixing channel is connected with the air inlet 131 of the mixed gas distribution chamber. When the mixed gas is needed, the fan is controlled to work and the gas switch valve is controlled to open according to the preset air intake and gas ratio to mix in the casing to obtain a mixed gas with a certain gas/air ratio.
在一实施例中,请参照图4及图5,壳体100包括外壳170及设于外壳170内的第一筒体180,第一筒体180内限定出燃烧室150,第一筒体180与外壳170之间限定出燃气分配室120,燃气分配室120具有燃气进口121,燃气出口152为多个,多个燃气出口152开设于第一筒体180的周壁面,且沿第一筒体180的周向间隔设置。In one embodiment, referring to FIGS. 4 and 5, the housing 100 includes a housing 170 and a first cylinder 180 disposed in the housing 170. The first cylinder 180 defines a combustion chamber 150, and the first cylinder 180 A gas distribution chamber 120 is defined between the gas distribution chamber 120 and the casing 170. The gas distribution chamber 120 has a gas inlet 121, and there are multiple gas outlets 152. 180 circumferential interval settings.
在本实施例中,外壳170的形状可以有很多,为了保持整体一致性,且使得燃烧器10整体结构更加紧凑,可以使得外壳170整体呈筒状设置。燃气进口121连接有燃气进气管,燃气进气管与燃气气源连通,进而输入燃气。在第一筒体180的周壁面开设多个燃气出口152,则燃气能够从燃气分配室120通过燃气出口152喷射入燃烧室150内,满足燃气高速射流条件。且多个燃气喷射口使得燃烧室150内的气体混合更加均匀,从而燃烧更加缓慢和充分。燃气出口152可以开设在第一筒体180的上端,则燃气出口152对应的出流方向可为下方,或使得燃气出口152开设在第一筒体180的下端,则燃气出口152对应的出流方向可为上方。In this embodiment, the casing 170 can have many shapes. In order to maintain the overall consistency and make the overall structure of the combustor 10 more compact, the casing 170 can be arranged in a cylindrical shape as a whole. The gas inlet 121 is connected with a gas inlet pipe, and the gas inlet pipe is connected with a gas source to input gas. A plurality of gas outlets 152 are opened on the peripheral wall surface of the first cylinder 180, so that the gas can be injected from the gas distribution chamber 120 into the combustion chamber 150 through the gas outlet 152, which satisfies the high-speed gas jet condition. In addition, the multiple gas injection ports make the gas mixture in the combustion chamber 150 more uniform, so that the combustion is slower and more complete. The gas outlet 152 may be opened at the upper end of the first cylinder 180, and the outflow direction corresponding to the gas outlet 152 may be downward, or if the gas outlet 152 is opened at the lower end of the first cylinder 180, the outflow corresponding to the gas outlet 152 The direction can be up.
进一步地,壳体100还包括设于外壳170内的第二筒体190,第二筒体190内限定出空气预热室140及预混室130,第二筒体190与外壳170之间限定出空气分配室110,空气分配室110具有空气进口111,空气出口141为多个,多个空气出口141开设于第二筒体190的周壁面,且沿第二筒体190的周向间隔设置。空气进口111连接有空气进气管,空气进气管与空气气源连通,可通过风机等输入空气。仅通过使得第一筒体180及第二筒体190设置在外壳170内,便能够分别限定出燃气分配室120、空气分配室110、空气预热室140、燃烧室150及预混室130,整体结构简单,设计巧妙,使得整个燃烧器10的体积小,占用空间小,外形美观。Further, the housing 100 further includes a second cylinder 190 arranged in the housing 170, the second cylinder 190 defines an air preheating chamber 140 and a premixing chamber 130, and defines between the second cylinder 190 and the housing 170 Out of the air distribution chamber 110, the air distribution chamber 110 has an air inlet 111, and multiple air outlets 141. The multiple air outlets 141 are opened on the peripheral wall of the second cylinder 190 and are arranged at intervals along the circumference of the second cylinder 190 . An air intake pipe is connected to the air inlet 111, and the air intake pipe is connected to an air source, and air can be input through a fan or the like. Only by arranging the first cylinder 180 and the second cylinder 190 in the housing 170, the gas distribution chamber 120, the air distribution chamber 110, the air preheating chamber 140, the combustion chamber 150 and the premixing chamber 130 can be respectively defined. The overall structure is simple and the design is ingenious, so that the entire burner 10 has a small volume, a small footprint, and a beautiful appearance.
在上述实施例的基础上,进一步地,如图4及图5所示,预混室130、空气预热室140、燃烧室150自下向上依次排布,燃气出口152设于第一筒体180的上端,且燃气出口152的气流方向朝下或倾斜朝下设置。如此,使得整个燃烧器10的进气方向由下至上,符合气流流通特性,使得气流流通更加顺畅。第一筒体180位于第二筒体190上方,外壳170包围第一筒体180及第二筒体190,保持外观整体一致性,且布局更加紧凑合理。使得燃气出口152设置在第一筒体180的上端,并使得燃气出口152的气流朝下或倾斜朝下设置, 则燃气从燃气出口152朝下喷出,在燃烧室150内形成卷吸效应,使得气体混和更加均匀,燃烧更加缓慢和充分。On the basis of the foregoing embodiment, further, as shown in FIGS. 4 and 5, the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are arranged in sequence from bottom to top, and the gas outlet 152 is provided in the first cylinder The upper end of 180, and the airflow direction of the gas outlet 152 is set downward or inclined downward. In this way, the air intake direction of the entire combustor 10 is from bottom to top, which conforms to the air flow characteristics, and makes the air flow more smooth. The first cylinder 180 is located above the second cylinder 190, and the outer shell 170 surrounds the first cylinder 180 and the second cylinder 190 to maintain the overall consistency of the appearance, and the layout is more compact and reasonable. The gas outlet 152 is arranged at the upper end of the first cylinder 180, and the airflow of the gas outlet 152 is arranged downward or obliquely downward, so that the gas is sprayed downward from the gas outlet 152, forming an entrainment effect in the combustion chamber 150, Makes the gas mixing more uniform, and the combustion is slower and fuller.
具体地,如图1、图4及图5所示,第一筒体180的上端由下至上呈渐缩设置。如此,第一筒体180的上端由下至上呈缩口设置。则燃气出口152设置在第一筒体180的上端时,使得燃气出口152斜向下设置,则多个周向间隔设置的燃气出口152均朝空气预热室140的中部斜向下喷射燃气,从而能够使得燃烧室150内的气体混合更加均匀,燃烧更加缓慢和充分。Specifically, as shown in FIGS. 1, 4, and 5, the upper end of the first cylinder 180 is tapered from bottom to top. In this way, the upper end of the first cylinder 180 is arranged with a necking from bottom to top. When the gas outlet 152 is arranged at the upper end of the first cylinder 180, the gas outlet 152 is arranged obliquely downward, and the plurality of circumferentially spaced gas outlets 152 all inject gas obliquely downward toward the middle of the air preheating chamber 140, Thereby, the gas mixing in the combustion chamber 150 can be made more uniform, and the combustion can be slower and fuller.
在一实施例中,请参照图4至图6,燃烧器10还包括扰流装置300,扰流装置300安装于预混室130,以使得预混室130内形成螺旋通道132,螺旋通道132的入口与进气口131连通,螺旋通道132的出口与空气预热室140连通。In one embodiment, referring to FIGS. 4 to 6, the combustor 10 further includes a spoiler device 300, which is installed in the premixing chamber 130, so that a spiral channel 132 is formed in the premixing chamber 130, and the spiral channel 132 is formed in the premixing chamber 130. The inlet of the spiral channel 132 communicates with the air inlet 131, and the outlet of the spiral channel 132 communicates with the air preheating chamber 140.
在本实施例中,扰流装置300可以包括螺旋叶片320,螺旋叶片320沿预混室130的轴向螺旋延伸,使得螺旋叶片320与预混室130的内壁面围合形成螺旋通道132。在一实施例中,扰流装置300包括螺旋盘管,螺旋盘管内形成螺旋通道132。通过螺旋盘管内形成螺旋通道132,结构简单,易于实现。需要说明的是,螺旋通道132指的是,该通道呈螺旋状延伸,则气流流经该螺旋通道132时,气流的流通路径也呈螺旋状。通过在预混室130内安装扰流装置300,以形成螺旋通道132,相比于不设置扰流装置300的预混室130而言,使得气流的流通路径更长,且使得气流在螺旋通道132内产生旋向。从而当燃气和空气从进气口131进入到螺旋通道132内后,在螺旋通道132内充分且均匀的混合,然后从螺旋通道132的出口输送至预热燃烧器200进行燃烧,则使得燃烧更加充分,燃烧过程中的污染物排放量低,噪音低。In this embodiment, the turbulence device 300 may include a spiral blade 320 that spirally extends along the axial direction of the premixing chamber 130 such that the spiral blade 320 and the inner wall surface of the premixing chamber 130 enclose a spiral channel 132. In an embodiment, the spoiler 300 includes a spiral coil, and a spiral channel 132 is formed in the spiral coil. By forming the spiral channel 132 in the spiral coil, the structure is simple and easy to realize. It should be noted that the spiral channel 132 means that the channel extends in a spiral shape, and when the air flows through the spiral channel 132, the flow path of the air flow is also spiral. By installing the spoiler device 300 in the premixing chamber 130 to form the spiral channel 132, compared with the premixing chamber 130 without the spoiler device 300, the air flow path is longer and the air flow is in the spiral channel. Rotation is generated within 132. Therefore, when the gas and air enter the spiral channel 132 from the air inlet 131, they are fully and uniformly mixed in the spiral channel 132, and then transported from the outlet of the spiral channel 132 to the preheating burner 200 for combustion, which makes the combustion more Full, low pollutant emissions during the combustion process and low noise.
在一实施例中,请参照图4至图6,扰流装置300包括中心挡圈310及螺旋叶片320,螺旋叶片320的内端连接于中心挡圈310,螺旋叶片320的外端连接于预混室130的内壁面,以使得螺旋叶片320、中心挡圈310与壳体100之间限定出螺旋通道132。In one embodiment, referring to Figures 4 to 6, the spoiler device 300 includes a central retaining ring 310 and a spiral blade 320. The inner end of the spiral blade 320 is connected to the central retaining ring 310, and the outer end of the spiral blade 320 is connected to the pre- The inner wall surface of the mixing chamber 130 defines a spiral passage 132 between the spiral blade 320, the central retaining ring 310 and the housing 100.
在本实施例中,可以理解的是,中心挡圈310呈柱状结构,且为封闭结构,从而能够防止混合气流进入到中心挡圈310内,影响燃气和空气的混合效果。中心挡圈310设置在预混腔的中部,且中心挡圈310的延伸方向与预混室130的延伸方向一致。则螺旋叶片320沿中心挡圈310的轴线延伸,也即螺旋叶片320沿预混室130的轴线延伸。螺旋叶片320与中心挡圈310、壳体100之间可以通过焊接或一体成型的方式固定连接。通过使得螺旋叶片320的内端连接于中心挡圈310,外端连接于壳体100的内壁面,则使得螺旋叶片320、中心挡圈310的外壁面与预混室130的内壁面之间限定出螺旋通道132。通过螺旋叶片320加中心挡圈310的结构,在使得预混室130内形成螺旋通道132的同时,结构简单、易于制造,且相比于螺旋盘管内形成螺旋通道132,能够充分利用预混室130内的空间,从而最大化螺旋通道132的过风面积,有效提高预混室130的气体混合率及流通率。In this embodiment, it can be understood that the central retaining ring 310 has a columnar structure and a closed structure, which can prevent the mixed air flow from entering the central retaining ring 310 and affecting the mixing effect of gas and air. The central retaining ring 310 is arranged in the middle of the premixing chamber, and the extending direction of the central retaining ring 310 is consistent with the extending direction of the premixing chamber 130. The spiral blade 320 extends along the axis of the central retaining ring 310, that is, the spiral blade 320 extends along the axis of the premixing chamber 130. The spiral blade 320 can be fixedly connected with the central retaining ring 310 and the housing 100 by welding or integral molding. By making the inner end of the spiral blade 320 connected to the central retaining ring 310 and the outer end connected to the inner wall surface of the housing 100, the spiral blade 320, the outer wall surface of the central retaining ring 310 and the inner wall surface of the premixing chamber 130 are defined between出Spiral passage 132. Through the structure of the spiral blade 320 and the central retaining ring 310, while the spiral channel 132 is formed in the premixing chamber 130, the structure is simple and easy to manufacture. Compared with the spiral channel 132 formed in the spiral coil, the premixing chamber can be fully utilized The space inside 130 can thereby maximize the air passing area of the spiral channel 132, and effectively improve the gas mixing rate and flow rate of the premixing chamber 130.
在上述实施例的基础上,进一步地,如图4及图5所示,螺旋叶片320的螺旋角大于或等于10度,且小于或等于45度。具体地,螺旋叶片320的螺旋角可以为10度、15度、18度、20度、25度、27度、30度、35度、40度、45度等。若使得螺旋叶片320的螺旋角小于10度时,则使得螺旋通道132的路径过长,气流损耗大,且单次输送混合气体的时间变长,则预混室130的气体流通率变低,使得预混室130的混合气体不能满足使用需求。当螺旋叶片320的螺旋角大于45度时,则使得螺旋通道132的路径过短,从而燃气 和空气进入螺旋通道132后不能够充分混合。通过使得螺旋叶片320的螺旋角大于或等于10度,且小于或等于45度时,在使得燃气和空气能够充分混合的前提下,提高预混室130的气体流通率,降低气流损耗。Based on the foregoing embodiment, further, as shown in FIGS. 4 and 5, the helix angle of the spiral blade 320 is greater than or equal to 10 degrees and less than or equal to 45 degrees. Specifically, the helix angle of the spiral blade 320 may be 10 degrees, 15 degrees, 18 degrees, 20 degrees, 25 degrees, 27 degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees, and so on. If the helix angle of the spiral blade 320 is less than 10 degrees, the path of the spiral channel 132 is too long, the air flow loss is large, and the time for a single mixed gas delivery becomes longer, and the gas flow rate of the premixing chamber 130 becomes low. As a result, the mixed gas in the premixing chamber 130 cannot meet the usage requirements. When the spiral angle of the spiral blade 320 is greater than 45 degrees, the path of the spiral passage 132 is too short, so that the gas and air cannot be mixed sufficiently after entering the spiral passage 132. When the helix angle of the spiral blade 320 is greater than or equal to 10 degrees and less than or equal to 45 degrees, the gas flow rate of the premixing chamber 130 is increased under the premise that the gas and air can be fully mixed, and the air flow loss is reduced.
在结合扰流装置300包括螺旋叶片320的上述实施例,进一步地,预混室130的延伸高度与螺旋叶片320的延伸高度的比值大于或等于1.2,且小于或等于2。具体地,预混室130的延伸高度与螺旋叶片320的延伸高度的比值可以为1.2、1.3、1.5、1.8、2等。In the above-mentioned embodiment in which the spoiler device 300 includes the spiral blade 320, further, the ratio of the extension height of the premixing chamber 130 to the extension height of the spiral blade 320 is greater than or equal to 1.2 and less than or equal to 2. Specifically, the ratio of the extension height of the premixing chamber 130 to the extension height of the spiral blade 320 may be 1.2, 1.3, 1.5, 1.8, 2, etc.
需要说明的是,螺旋叶片320的延伸高度指的是,螺旋叶片320整体的高度,即沿螺旋叶片320的轴线方向上,螺旋叶片320的最底端至最顶端的高度。预混室130的延伸高度指的是预混室130沿其轴线方向上的高度。当预混室130的延伸高度与螺旋叶片320的延伸高度的比值小于1.2时,使得螺旋叶片320过长,充满整个预混室130,或伸出预混室130,则使得从螺旋通道132出口输出的混合气流没有足够的空间进行缓冲,而直接进入到预热燃烧器200内进行燃烧,则由于螺旋通道132出口的过风面积相对较小,则不能够使得混合气流布满整个预热燃烧器200,从而不能达到最佳的燃烧效果。当预混室130的延伸高度与螺旋叶片320的延伸高度的比值大于或等于2时,使得整个螺旋叶片320在预混室130内的占比较小,也及螺旋通道132的长度较短,从而不能够达到充分混合燃气和空气的效果。通过使得预混室130的延伸高度与螺旋叶片320的延伸高度的比值大于或等于1.2,且小于或等于2,在能够使得燃气和空气在螺旋通道132内充分混合的同时,使得从螺旋通道132出口吹出的混合气流在预混室130内具有足够的空间进行缓冲,且使得从预混室130输送到预热燃烧器200的混合气体能够布满整个预热燃烧器200,进而使得预热燃烧器200达到最佳的燃烧效果。It should be noted that the extension height of the spiral blade 320 refers to the height of the entire spiral blade 320, that is, the height from the bottom end to the top end of the spiral blade 320 in the axial direction of the spiral blade 320. The extension height of the premixing chamber 130 refers to the height of the premixing chamber 130 in the direction of its axis. When the ratio of the extension height of the premixing chamber 130 to the extension height of the spiral blade 320 is less than 1.2, the spiral blade 320 is too long, filling the entire premixing chamber 130, or extending out of the premixing chamber 130, so that the exit from the spiral channel 132 The output mixed airflow does not have enough space for buffering, and directly enters the preheating burner 200 for combustion. Since the air passage area at the outlet of the spiral channel 132 is relatively small, the mixed airflow cannot cover the entire preheating combustion. The device 200 can not achieve the best combustion effect. When the ratio of the extension height of the premixing chamber 130 to the extension height of the spiral blade 320 is greater than or equal to 2, the entire spiral blade 320 in the premixing chamber 130 occupies relatively small, and the length of the spiral passage 132 is relatively short, thereby Can not achieve the effect of fully mixing gas and air. By making the ratio of the extension height of the premixing chamber 130 to the extension height of the spiral blade 320 greater than or equal to 1.2 and less than or equal to 2, while the gas and air can be fully mixed in the spiral channel 132, the spiral channel 132 The mixed air flow blown from the outlet has enough space in the pre-mixing chamber 130 for buffering, and the mixed gas sent from the pre-mixing chamber 130 to the pre-heating burner 200 can cover the entire pre-heating burner 200, thereby making the pre-heating combustion The device 200 achieves the best combustion effect.
在一实施例中,请参照图6,预混室130的等效内径与中心挡圈310的等效外径的比值大于或等于1.5,且小于或等于4。具体地,预混室130的等效内径与中心挡圈310的等效外径的比值可以为1.5、1.8、2、2.5、3、3.5、4等。In one embodiment, referring to FIG. 6, the ratio of the equivalent inner diameter of the premixing chamber 130 to the equivalent outer diameter of the center retaining ring 310 is greater than or equal to 1.5 and less than or equal to 4. Specifically, the ratio of the equivalent inner diameter of the premixing chamber 130 to the equivalent outer diameter of the central retaining ring 310 may be 1.5, 1.8, 2, 2.5, 3, 3.5, 4, etc.
可以理解的是,当预混室130的横截面形状为多边形,如矩形时,预混室130的等效内径为该多边形的内切圆的直径。当预混室130的横截面形状为椭圆形时,预混室130的等效内径为椭圆的短轴的长度。当预混室130的横截面形状为圆形时,预混室130的等效内径即为该圆的直径。中心挡圈310的横截面形状可以为圆形、矩形、椭圆形等。则当中心挡圈310的横截面形状为圆形时,中心挡圈310的等效外径即为该圆的直径。当中心挡圈310的横截面形状为椭圆形时,中心挡圈310的等效外径为该椭圆的长轴的长度。当中心挡圈310的横截面形状为多边形,如矩形时,中心挡圈310的等效外径为该多边形的外切圆的直径。为了便于理解,以下以预混室130的横截面形状及中心挡圈310的横截面形状均为圆形进行详细说明。It can be understood that when the cross-sectional shape of the premixing chamber 130 is a polygon, such as a rectangle, the equivalent inner diameter of the premixing chamber 130 is the diameter of the inscribed circle of the polygon. When the cross-sectional shape of the premixing chamber 130 is an ellipse, the equivalent inner diameter of the premixing chamber 130 is the length of the minor axis of the ellipse. When the cross-sectional shape of the premixing chamber 130 is a circle, the equivalent inner diameter of the premixing chamber 130 is the diameter of the circle. The cross-sectional shape of the center retaining ring 310 may be a circle, a rectangle, an ellipse, or the like. When the cross-sectional shape of the center retaining ring 310 is a circle, the equivalent outer diameter of the center retaining ring 310 is the diameter of the circle. When the cross-sectional shape of the center retaining ring 310 is an ellipse, the equivalent outer diameter of the center retaining ring 310 is the length of the major axis of the ellipse. When the cross-sectional shape of the central retaining ring 310 is a polygon, such as a rectangle, the equivalent outer diameter of the central retaining ring 310 is the diameter of the circumscribed circle of the polygon. For ease of understanding, the cross-sectional shape of the premixing chamber 130 and the cross-sectional shape of the center retaining ring 310 are both circular for detailed description below.
当预混室130的等效内径与中心挡圈310的等效外径的比值小于1.5时,使得中心挡圈310的直径过大,从而使得螺旋通的内径过小,单次输送混合气体的量变小,则预混室130的气体流通率变低,使得预混室130的混合气体不能满足使用需求。当预混室130的等效内径与中心挡圈310的等效外径的比值大于4时,使得中心挡圈310的直径过小,而螺旋叶片320的总体面积大、重量大,则中心挡圈310的强度小,不足以支撑连接螺旋叶片320,从而当混合气流流经螺旋通道132时,会造成中心挡圈310晃动,进而产生噪音,或使得螺旋叶片320与中心挡圈310之间的连接断裂。通过使得预混室130的等效内径与 中心挡圈310的等效外径的比值大于或等于1.5,且小于或等于4,在预混室130内的气体流通率及混合气体的量能够满足使用需求的同时,保证螺旋叶片320与中心挡圈310的连接稳定性,有效降低噪音。When the ratio of the equivalent inner diameter of the premixing chamber 130 to the equivalent outer diameter of the central retaining ring 310 is less than 1.5, the diameter of the central retaining ring 310 is too large, so that the inner diameter of the spiral passage is too small, and the mixed gas is transported in a single pass. When the amount becomes smaller, the gas flow rate of the premixing chamber 130 becomes lower, so that the mixed gas of the premixing chamber 130 cannot meet the usage requirements. When the ratio of the equivalent inner diameter of the premixing chamber 130 to the equivalent outer diameter of the central retaining ring 310 is greater than 4, the diameter of the central retaining ring 310 is too small, and the overall area and weight of the spiral blade 320 are large, so the central retaining ring The strength of the ring 310 is small, and it is not enough to support the connecting spiral blade 320, so that when the mixed air flows through the spiral channel 132, the central retaining ring 310 will sway, thereby generating noise, or causing a gap between the spiral blade 320 and the central retaining ring 310. The connection is broken. By making the ratio of the equivalent inner diameter of the premixing chamber 130 to the equivalent outer diameter of the central retaining ring 310 greater than or equal to 1.5 and less than or equal to 4, the gas flow rate and the amount of mixed gas in the premixing chamber 130 can meet While using the requirements, the stability of the connection between the spiral blade 320 and the central retaining ring 310 is ensured, and the noise is effectively reduced.
进一步地,如图4及图5所示,中心挡圈310的底部与预混室130的底壁面呈间隔设置。通过使得中心挡圈310的底部与预混室130的底壁面呈间隔设置,则中心挡圈310呈悬空设置,通过螺旋叶片320固定在壳体100上。如此,在混合气流流经螺旋通道132内时,能够避免中心挡圈310的振动传递至预混室130的底壁面,从而有效降低噪音。Furthermore, as shown in FIGS. 4 and 5, the bottom of the center retaining ring 310 and the bottom wall surface of the premixing chamber 130 are spaced apart. By making the bottom of the central retaining ring 310 and the bottom wall surface of the premixing chamber 130 spaced apart, the central retaining ring 310 is suspended and fixed on the housing 100 by the spiral blade 320. In this way, when the mixed air flows through the spiral channel 132, the vibration of the center retaining ring 310 can be prevented from being transmitted to the bottom wall surface of the premixing chamber 130, thereby effectively reducing noise.
此外,本申请提出一种燃烧器,适用于燃气热水器以及包括燃气壁挂炉等使用燃气燃烧产生高温热水进行家庭沐浴及采暖等使用的相关产品和设备,以下为方便理解,以应用于燃气热水器为例。In addition, this application proposes a burner, which is suitable for gas water heaters and related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, including gas wall-hung boilers. The following is for ease of understanding and is applied to gas water heaters. Take for example.
在本申请实施例中,如图1至图13所示,该燃烧器10包括壳体100及预热燃烧器200。壳体100形成有相互连通的空气预热室140及燃烧室150。空气预热室140具有烟气进口142及多个沿空气预热室140的周向间隔设置的旋流空气出口143,旋流空气出口143用于向所述空气预热室140内输入空气,。燃烧室150具有烟气出口151及燃气出口152,燃气出口152用于向燃烧室150内喷射燃气,以使得所述燃烧室150内进行高温空气燃烧反应,。预热燃烧器200对应烟气进口142设置,预热燃烧器200用于将经过预混合后的燃气和空气的混合气体点燃后由烟气进口142排入空气预热室140,并将所述空气预热室140内的温度加热至预设温度。其中,且多个旋流空气出口143吹出的气流旋向一致,以使得旋流空气出口143吹出的气流在空气预热室140内形成旋流。In the embodiment of the present application, as shown in FIGS. 1 to 13, the combustor 10 includes a casing 100 and a preheating combustor 200. The casing 100 is formed with an air preheating chamber 140 and a combustion chamber 150 that communicate with each other. The air preheating chamber 140 has a flue gas inlet 142 and a plurality of swirling air outlets 143 arranged at intervals along the circumference of the air preheating chamber 140. The swirling air outlets 143 are used to input air into the air preheating chamber 140, . The combustion chamber 150 has a flue gas outlet 151 and a gas outlet 152. The gas outlet 152 is used to inject gas into the combustion chamber 150 so as to cause high-temperature air combustion reactions in the combustion chamber 150. The preheating burner 200 is arranged corresponding to the flue gas inlet 142. The preheating burner 200 is used to ignite the pre-mixed gas and air mixture and discharge it into the air preheating chamber 140 from the flue gas inlet 142, and to The temperature in the air preheating chamber 140 is heated to a preset temperature. Wherein, the swirl directions of the air flows blown by the multiple swirl air outlets 143 are the same, so that the air flows blown from the swirl air outlets 143 form a swirl in the air preheating chamber 140.
高温空气燃烧的主要特点是:化学反应主要发生在高温低氧的环境中,反应物温度高于其自然温度,并且燃烧过程中最大温升低于其自然温度,氧气体积分数被燃烧产物稀释到极低的浓度。相比于常规燃烧,在这种燃烧状态下,燃料的热解受到抑制,火焰厚度变厚,火焰前锋面消失,从而使得在整个炉膛的温度非常均匀,燃烧峰值温度低且噪音极小,且污染物NOx和CO排放大幅度降低。但是,达成高温空气燃烧需要一定的条件:需要保证炉内任意位置的氧气浓度低于一定值,一般是低于5%~10%,保证燃气被充分燃解以及燃烧均匀,并且温度要高于燃料的自燃点,维持自燃。The main characteristics of high-temperature air combustion are: chemical reactions mainly occur in a high-temperature and low-oxygen environment, the temperature of the reactants is higher than its natural temperature, and the maximum temperature rise during the combustion process is lower than its natural temperature, and the oxygen volume fraction is diluted by the combustion products to Very low concentration. Compared with conventional combustion, in this combustion state, the pyrolysis of the fuel is suppressed, the thickness of the flame becomes thicker, and the front face of the flame disappears, so that the temperature in the entire furnace is very uniform, the combustion peak temperature is low, and the noise is extremely low, and The pollutant NOx and CO emissions are greatly reduced. However, to achieve high-temperature air combustion requires certain conditions: it is necessary to ensure that the oxygen concentration at any position in the furnace is below a certain value, generally less than 5% to 10%, to ensure that the gas is fully combusted and burned uniformly, and the temperature must be higher than The spontaneous ignition point of the fuel to maintain spontaneous combustion.
在本实施例中,壳体100的横截面形状可以为矩形、圆形、椭圆形、异形等,可根据实际需求进行选择和设计,在此不做具体限定。空气预热室140的烟气进口142用于输入经过预热燃烧器200燃烧后的高温烟气。外部的空气先进入到壳体100的空气分配室110,然后从旋流空气出口143进入到空气预热室140,可通过风机等装置将气流鼓入空气分配室110,进而通过旋流空气出口143相对均匀的进入空气预热室140。需要说明的是,旋流空气出口143设置在预热燃烧器200的出气端。也即,当燃气和空气的混合气体经预热燃烧器200燃烧后,高温烟气进入到空气预热室140内,同时从旋流空气出口143进入空气到空气预热室140,使得冷空气与空气预热室140内的高温烟气进行混合,进而加热冷空气。加热后的空气及高温烟气进入到燃烧室150内,对燃烧室150进行加热。In this embodiment, the cross-sectional shape of the housing 100 can be rectangular, circular, elliptical, special-shaped, etc., which can be selected and designed according to actual needs, and is not specifically limited here. The flue gas inlet 142 of the air preheating chamber 140 is used to input the high temperature flue gas burned by the preheating burner 200. The external air first enters the air distribution chamber 110 of the housing 100, and then enters the air preheating chamber 140 from the swirl air outlet 143, and the air flow can be blown into the air distribution chamber 110 through a fan or other device, and then passes through the swirl air outlet 143 enters the air preheating chamber 140 relatively uniformly. It should be noted that the swirl air outlet 143 is provided at the air outlet end of the preheating burner 200. That is, when the mixed gas of fuel gas and air is burned by the preheating burner 200, the high-temperature flue gas enters the air preheating chamber 140, and at the same time, enters the air from the swirling air outlet 143 to the air preheating chamber 140, so that the cold air It is mixed with the high-temperature flue gas in the air preheating chamber 140 to heat the cold air. The heated air and high-temperature flue gas enter the combustion chamber 150 to heat the combustion chamber 150.
可通过外部的燃气气阀控制燃气分配室120内的燃气。可以理解的是,由于燃气气阀打开时具有一定的气压,使得燃气分配室120的燃气能够从燃气出口152喷射至燃烧室150内。燃气出口152具体可为开设在壳体100壁面上的开口,也可以为燃气喷嘴或燃气喷管的气流出口,应使得燃气从燃气喷射装置的燃气出口152喷出时实现高速射流。则高速喷 射出的燃气在燃烧室150内形成卷吸效应,使得燃烧室150内形成喷射燃烧器以及烟气回流区,燃烧室150内的高温烟气在燃烧室150内进行快速且强烈的循环,继而将喷射出的燃气与进入的空气充分稀释,形成较低的氧气浓度,降低燃烧反应速度,并维持燃烧室150内较高的温度,保持温度高于燃料的自燃点,实现自燃。如此,本实施例满足了高温空气燃烧(MILD燃烧)的条件:高温预热空气并配合高速射流实现卷吸高温烟气并稀释点燃空气射流,使氧气浓度低于一定值,且温度高于燃料的自燃点。The gas in the gas distribution chamber 120 can be controlled by an external gas valve. It can be understood that, because the gas valve has a certain air pressure when the gas valve is opened, the gas in the gas distribution chamber 120 can be injected into the combustion chamber 150 from the gas outlet 152. The gas outlet 152 may specifically be an opening opened on the wall of the casing 100, or may be a gas nozzle or an air flow outlet of a gas nozzle, so that high-speed jets of gas are realized when the gas is ejected from the gas outlet 152 of the gas injection device. The high-speed injected gas forms an entrainment effect in the combustion chamber 150, so that an injection burner and a flue gas recirculation zone are formed in the combustion chamber 150, and the high-temperature flue gas in the combustion chamber 150 circulates quickly and intensively in the combustion chamber 150 , And then fully dilute the injected fuel gas and the incoming air to form a lower oxygen concentration, reduce the combustion reaction speed, and maintain a higher temperature in the combustion chamber 150, keeping the temperature higher than the fuel's spontaneous ignition point to achieve spontaneous combustion. In this way, this embodiment satisfies the conditions of high-temperature air combustion (MILD combustion): high-temperature preheated air and high-speed jets are used to entrain high-temperature flue gas and dilute and ignite the air jets, so that the oxygen concentration is lower than a certain value and the temperature is higher than the fuel The spontaneous ignition point.
预热燃烧器200具体可以为全预混燃烧器。预热燃烧器200对应烟气进口142设置,则预热燃烧器200可以安装在空气预热室140内,也可以安装在空气预热室140的烟气进口142处。当壳体100内还限定有与空气预热室140通过烟气进口142连通的预混室130,可以使得预热燃烧器200安装在空气预热室140与预混室130的气体流通口处,使得一定比例混合后的燃气和空气的混合气体通过预混室130进入到预热燃烧器200内进行燃烧。预热燃烧器200用于将经过预混合后的燃气和空气的混合气体点燃,并使得点燃后的高温烟气通过烟气进口142进入到空气预热室140内。具体地,燃烧器10还包括设于壳体100内邻近预热燃烧器200的点火装置,点火装置用于对预热燃烧器200进行点火。为了使得燃烧均匀,预热燃烧器200包括板状本体及贯穿板状本体厚度方向设置的多个过气孔,多个过气孔用于供混合气体通过,并进入空气预热室140。多个过气孔在板状本体上可以均匀或交错设置,以保证燃烧均匀。点火装置具体可以为电子点火器或电加热丝,使得功耗更小。The preheating burner 200 may specifically be a fully premixed burner. The preheating burner 200 is arranged corresponding to the flue gas inlet 142, and the preheating burner 200 can be installed in the air preheating chamber 140 or at the flue gas inlet 142 of the air preheating chamber 140. When the housing 100 also defines a pre-mixing chamber 130 communicating with the air pre-heating chamber 140 through the flue gas inlet 142, the pre-heating burner 200 can be installed at the gas flow ports of the air pre-heating chamber 140 and the pre-mixing chamber 130 , So that the mixed gas of a certain proportion of mixed gas and air enters the preheating combustor 200 through the premixing chamber 130 for combustion. The preheating burner 200 is used to ignite the premixed mixed gas of gas and air, and make the ignited high-temperature flue gas enter the air preheating chamber 140 through the flue gas inlet 142. Specifically, the combustor 10 further includes an ignition device disposed in the casing 100 adjacent to the preheating burner 200, and the ignition device is used to ignite the preheating burner 200. In order to make the combustion uniform, the preheating burner 200 includes a plate-shaped body and a plurality of vent holes arranged through the thickness of the plate-shaped body. The multiple vent holes are used for the mixed gas to pass through and enter the air preheating chamber 140. A plurality of air passage holes can be arranged uniformly or staggered on the plate-shaped body to ensure uniform combustion. The ignition device can specifically be an electronic igniter or an electric heating wire, so that the power consumption is smaller.
从旋流空气出口143进入空气预热室140的冷空气均能够被预热燃烧器200燃烧后排入空气预热室140的高温烟气加热。具体地,使得旋流空气出口143的出流方向与空气预热室140的壁面呈锐角设置,则从旋流空气出口143吹出的气流并非是垂直空气预热室140的壁面设置的,也即,旋流空气出口143吹出的气流为斜向气流。可以通过将旋流空气出口143设置为斜孔,使得旋流空气出口143吹出斜向气流。也即使得旋流空气出口143的孔壁面与空气预热室140的内壁面呈非垂直设置。也可以通过在空气预热室140的内壁面靠近旋流空气出口143的壁面设置斜向挡板,以使得旋流空气出口143吹出的气流在空气预热室140内形成旋流。还可以在空气预热室140的外壁面设置与旋流空气出口143连通的斜向通道,如斜管等,使得从旋流空气出口143吹出的气流为斜向气流。通过使得旋流空气出口143吹出的气流为斜向气流,且多个旋流空气出口143吹出的气流旋向一致,也即同时为顺时针或逆时针,则使得从旋流空气出口143进入到空气预热室140内的气流能够形成旋流。The cold air entering the air preheating chamber 140 from the swirling air outlet 143 can be heated by the high temperature flue gas discharged into the air preheating chamber 140 after being burned by the preheating burner 200. Specifically, if the outlet direction of the swirl air outlet 143 is set at an acute angle with the wall surface of the air preheating chamber 140, the air flow blown out from the swirl air outlet 143 is not arranged perpendicular to the wall surface of the air preheating chamber 140, that is, , The airflow blown out by the swirling air outlet 143 is an oblique airflow. The swirl air outlet 143 can be arranged as an oblique hole, so that the swirl air outlet 143 blows out an oblique air flow. That is, the hole wall surface of the swirling air outlet 143 and the inner wall surface of the air preheating chamber 140 are arranged non-vertically. It is also possible to provide an oblique baffle on the inner wall surface of the air preheating chamber 140 close to the wall surface of the swirling air outlet 143 so that the air flow blown out of the swirling air outlet 143 forms a swirling flow in the air preheating chamber 140. An oblique channel, such as an oblique pipe, communicating with the swirl air outlet 143 may also be provided on the outer wall surface of the air preheating chamber 140, so that the air flow blown out from the swirl air outlet 143 is an oblique air flow. By making the airflow blown out of the swirling air outlet 143 an oblique airflow, and the swirling directions of the airflows blowing out of the plurality of swirling air outlets 143 are the same, that is, clockwise or counterclockwise at the same time, the airflow from the swirling air outlet 143 is made to enter The airflow in the air preheating chamber 140 can form a swirling flow.
燃烧器10在工作时,经过预混合后的燃气和空气输送至预热燃烧器200,由点火装置对预热燃烧器200进行点火,混合气体燃烧后高温烟气进入到空气预热室140内,同时空气从旋流空气出口143进入到空气预热室140内,以形成旋流。旋流冷空气在空气预热室140内的驻留时间长,且流动速率快,从而当经过预热燃烧器200燃烧后的高温烟气吹向空气预热室140时,能够快速地与旋流冷空气混合,实现快速且均匀地预热冷空气。同时,高温烟气与旋流冷空气混合后,进入到燃烧室150内时,仍具有一定的旋向,从而使得高温气体在燃烧室150内螺旋上升,均匀地加热整个燃烧室150。可以理解的是,控制加热的温度,可以将空气预热室140内的空气加热至目标温度,,也即上述所说的预设温度,如此,便实现了对空气的高温预热。具体地,燃烧器10还包括测温装置,测温装置设于空气预热室140内。测温装置用于检测空气预热室140内的气体温度是否达到目标温度, 若没有达到,则需要调高空气预热室140内的温度,可以对旋流空气出口143的空气进风量的大小进行控制,或控制进入预热燃烧器200内燃烧的燃气和空气比例实现温度调节。通过检测温度,预热燃烧器200能够根据MILD的燃烧所需的空气量自动调节热负荷以达到快速预热空气的效果,同时保证整个燃烧过程低CO和NOX排放。测温装置可以为温度传感器。进行高温预热后的空气及高温烟气输送至燃烧室150后,控制燃气出口152喷射燃气,燃气与高温气体接触,高温气体点燃燃气,实现在燃烧室150内形成MILD燃烧。燃烧后的热量通过烟气出口151排出,则可以与燃气热水器的换热器进行换热,以实现制得热水。When the combustor 10 is working, the pre-mixed gas and air are delivered to the pre-heating burner 200, and the pre-heating burner 200 is ignited by the ignition device. After the mixed gas is burned, the high-temperature flue gas enters the air pre-heating chamber 140 At the same time, air enters the air preheating chamber 140 from the swirling air outlet 143 to form a swirling flow. The swirling cold air stays in the air preheating chamber 140 for a long time and has a fast flow rate, so that when the high temperature flue gas burned by the preheating burner 200 is blown into the air preheating chamber 140, it can quickly interact with the swirling air. The cold air is mixed to achieve rapid and uniform preheating of the cold air. At the same time, after the high-temperature flue gas is mixed with the swirling cold air, when it enters the combustion chamber 150, it still has a certain rotation direction, so that the high-temperature gas spirally rises in the combustion chamber 150 and uniformly heats the entire combustion chamber 150. It can be understood that by controlling the heating temperature, the air in the air preheating chamber 140 can be heated to the target temperature, that is, the aforementioned preset temperature, so that high-temperature preheating of the air is realized. Specifically, the combustor 10 further includes a temperature measuring device, and the temperature measuring device is arranged in the air preheating chamber 140. The temperature measuring device is used to detect whether the gas temperature in the air preheating chamber 140 reaches the target temperature. If it does not reach the target temperature, the temperature in the air preheating chamber 140 needs to be increased, and the air inlet volume of the swirling air outlet 143 can be adjusted. Perform control, or control the ratio of gas and air combusted into the preheating burner 200 to achieve temperature adjustment. By detecting the temperature, the preheating burner 200 can automatically adjust the thermal load according to the air volume required for the combustion of the MILD to achieve the effect of quickly preheating the air, while ensuring low CO and NOX emissions during the entire combustion process. The temperature measuring device may be a temperature sensor. After the high-temperature preheated air and high-temperature flue gas are delivered to the combustion chamber 150, the gas outlet 152 is controlled to inject gas, the gas contacts the high-temperature gas, and the high-temperature gas ignites the gas to achieve MILD combustion in the combustion chamber 150. The burned heat is discharged through the flue gas outlet 151, and can exchange heat with the heat exchanger of the gas water heater to realize the production of hot water.
本申请燃烧器10通过在壳体100内限定出相互连通的空气预热室140和燃烧室150,使得预热燃烧器200对应空气预热室140的烟气进口142设置,且空气预热室140的周向间隔设置有多个旋流空气出口143,使得旋流空气出口143吹出的气流在空气预热室140内形成旋流。从而当经过预热燃烧器200燃烧后的高温烟气吹向空气预热室140时,能够快速地与旋流冷空气混合,实现快速且均匀地预热冷空气。预热燃烧器200对混合气体进行点火燃烧,实现了高温预热空气,再通过燃气出口152喷射燃气进行配合产生卷吸效应,使得高温烟气回流,一方面实现保温使得温度高于燃料的自燃点,使得燃烧室内燃气能够自燃,另一方面通过射流卷吸稀释空气,使氧气浓度低于一定值,实现均匀燃烧,如此,便使得燃烧室150内发生高温空气燃烧。也就是说,本实施例的技术方案有利于同时达到了这两个条件,顺利实现高温空气燃烧。并且,这种燃烧器框架的结构,能够将实现高温空气燃烧的组件小型化,使得具有更多的应用空间和价值,又加之噪音低,燃烧充分,排放废气污染小,在应用于燃气热水器以及包括燃气壁挂炉等使用燃气燃烧产生高温热水进行家庭沐浴及采暖等使用的相关产品和设备时,不仅满足了要求,而且还带来了现有热水器中燃烧器所不具备的燃烧充分、低污染物排放的效果。且仅在燃烧室150上开设燃气出口152便可实现喷射燃气,结构简单、易于实现,且使得整个燃烧器10的结构更加紧凑、体积更小。The burner 10 of the present application defines an air preheating chamber 140 and a combustion chamber 150 that are communicated with each other in the casing 100, so that the preheating burner 200 is arranged corresponding to the flue gas inlet 142 of the air preheating chamber 140, and the air preheating chamber A plurality of swirling air outlets 143 are arranged at intervals in the circumferential direction of 140, so that the air flow blown out of the swirling air outlets 143 forms a swirling flow in the air preheating chamber 140. Therefore, when the high-temperature flue gas burned by the preheating combustor 200 is blown into the air preheating chamber 140, it can be quickly mixed with the swirling cold air to achieve rapid and uniform preheating of the cold air. The preheating burner 200 ignites and burns the mixed gas to achieve high-temperature preheating air, and then injects gas through the gas outlet 152 to cooperate to produce an entrainment effect, so that the high-temperature flue gas can flow back, and on the one hand, it realizes heat preservation and makes the temperature higher than the spontaneous combustion of the fuel. Point, so that the gas in the combustion chamber can spontaneously ignite, on the other hand, the jet is used to entrain the diluted air to make the oxygen concentration lower than a certain value and achieve uniform combustion. In this way, high-temperature air combustion occurs in the combustion chamber 150. That is to say, the technical solution of this embodiment is beneficial for achieving these two conditions at the same time, and smoothly achieving high-temperature air combustion. In addition, the structure of this burner frame can miniaturize the components that realize high-temperature air combustion, so that it has more application space and value. In addition, it has low noise, sufficient combustion, and low exhaust gas pollution. It is used in gas water heaters and Including gas wall-hung boilers and other related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, they not only meet the requirements, but also bring sufficient and low combustion that the burners of existing water heaters do not have. The effect of pollutant discharge. In addition, the fuel gas can be injected only by opening the fuel gas outlet 152 on the combustion chamber 150, the structure is simple and easy to implement, and the entire combustor 10 has a more compact structure and a smaller volume.
在一实施例中,所述燃烧器10还包括引流装置,所述引流装置设于所述空气预热室140的壁面,且与所述旋流空气出口143连通,以引导所述旋流空气出口143的气流绕所述空气预热室140的周向吹出。引流装置具体可以为引流管、引流喷嘴、引流板、引流通道等,只需能够引导旋流空气出口143吹出的气流,或使得旋流空气出口143吹出的气流形成旋流即可。通过设置引流装置,进一步提高旋流空气出口143的出流速度,强化旋流,从而使得空气预热室140内的燃气和空气混合更加均匀。In one embodiment, the combustor 10 further includes a diversion device which is provided on the wall surface of the air preheating chamber 140 and communicates with the swirl air outlet 143 to guide the swirl air The airflow from the outlet 143 is blown out around the circumference of the air preheating chamber 140. The drainage device may specifically be a drainage tube, a drainage nozzle, a drainage plate, a drainage channel, etc., and it only needs to be able to guide the air flow blown out of the swirling air outlet 143 or make the air flow blown out of the swirling air outlet 143 form a swirling flow. By setting the drainage device, the outflow velocity of the swirling air outlet 143 is further increased, and the swirling flow is strengthened, so that the gas and air in the air preheating chamber 140 are mixed more uniformly.
进一步地,如图2、图9及图10所示,壳体100还包括引流板162,引流板162设于旋流空气出口143沿空气预热室140的轴向延伸的侧缘,且自空气预热室140的内壁面朝向旋流空气出口143倾斜设置,以引导旋流空气出口143的气流绕空气预热室140的周向吹出。Further, as shown in FIGS. 2, 9 and 10, the housing 100 further includes a guide plate 162, which is provided on the side edge of the swirling air outlet 143 extending along the axial direction of the air preheating chamber 140, and is free from The inner wall surface of the air preheating chamber 140 is inclined toward the swirling air outlet 143 to guide the airflow of the swirling air outlet 143 to blow out around the circumference of the air preheating chamber 140.
在本实施例中,引流板162连接在旋流空气出口143在空气预热室140轴向上延伸的侧缘,且使得引流板162自空气预热室140的内壁面朝向旋流空气出口143倾斜设置,则多个引流板162在空气预热室140的周向上沿顺时针排布或逆时针排布。引流板162实现部分遮挡旋流空气出口143,同时能够引导气流沿着引流板162的板面吹出,使得从旋流空气出口143吹出的气流为斜向,且绕空气预热室140的周向形成旋流。可以理解的是,壳体100的壁厚通常较薄,若仅将旋流空气出口143设置为斜孔,则使得从旋流空气出口143吹出的气 流倾斜的角度较小,不能够在空气预热室140内形成有效且稳定的旋流。通过设置引流板162引导旋流空气出口143的气流,使其在空气预热室140内形成旋流,一方面降低了旋流空气出口143的加工难度,另一方面提高了旋流效果,使得从旋流空气出口143吹出的气流能够在空气预热室140内形成稳定的旋流,进而实现快速高温预热空气。在其他实施例中,为了进一步提高空气旋流效果,可以使得旋流空气出口143的内壁面呈倾斜设置,且倾斜方向与引流板162的倾斜方向一致。In this embodiment, the guide plate 162 is connected to the side edge of the swirl air outlet 143 extending in the axial direction of the air preheating chamber 140, and the guide plate 162 faces the swirl air outlet 143 from the inner wall surface of the air preheating chamber 140 When arranged obliquely, the plurality of guide plates 162 are arranged clockwise or counterclockwise in the circumferential direction of the air preheating chamber 140. The guide plate 162 partially shields the swirl air outlet 143, and at the same time can guide the air flow to blow out along the surface of the guide plate 162, so that the air flow blown out from the swirl air outlet 143 is oblique and around the circumference of the air preheating chamber 140 Form a swirling flow. It is understandable that the wall thickness of the housing 100 is generally thin. If only the swirl air outlet 143 is provided as an oblique hole, the angle of the inclination of the air flow blowing from the swirl air outlet 143 will be small, and the air flow cannot be pre-empted. An effective and stable swirling flow is formed in the heating chamber 140. By setting the guide plate 162 to guide the airflow of the swirling air outlet 143 to form a swirling flow in the air preheating chamber 140, on the one hand, the difficulty of processing the swirling air outlet 143 is reduced, and on the other hand, the swirling effect is improved. The air flow blown out from the swirling air outlet 143 can form a stable swirling flow in the air preheating chamber 140, thereby realizing rapid high temperature preheating of the air. In other embodiments, in order to further improve the air swirling effect, the inner wall surface of the swirling air outlet 143 may be inclined, and the inclination direction is consistent with the inclination direction of the guide plate 162.
在一实施例中,引流板162固定连接于空气预热室140的内壁面。引流板162可以与壳体100一体成型设置,也可以通过焊接或胶水粘接等方式固定连接。通过使得引流板162固定连接在空气预热室140的内壁面,当气流从旋流出风口吹出时,引流板162能够稳固且有效地引导气流。从而使得整体结构更加稳固,提高整体可靠性。In one embodiment, the guide plate 162 is fixedly connected to the inner wall surface of the air preheating chamber 140. The drainage plate 162 may be integrally formed with the housing 100, or may be fixedly connected by welding or glue bonding. By making the guide plate 162 fixedly connected to the inner wall surface of the air preheating chamber 140, the guide plate 162 can stably and effectively guide the air flow when the air flow is blown out from the swirling air outlet. This makes the overall structure more stable and improves overall reliability.
在另一实施例中,引流板162可转动的连接于空气预热室140的内壁面,以调节旋流空气出口143的开口大小。引流板162可通过合页、枢轴等转动连接在空气预热室140的内壁面上,则引流板162相当于开关门,能够调节旋流空气出口143的大小。具体地,燃烧器10还包括传动连接的驱动装置及传动装置,传动装置连接多个引流板162。控制器控制驱动装置驱动传动装置带动多个引流板162转动,进而调节多个旋流空气出口143的开口大小。通过使得引流板162可转动地连接在空气预热室140的内壁面,一方面能够调节旋流空气出口143的开口大小,进而调节空气预热室140的进风量,另一方面还能够调节旋流空气出口143的出流方向,从而控制旋流气流的方向及流速。如此,使得整个旋流空气出口143的进风量和旋流参数可控,灵活调节,能够满足整个燃烧过程中的燃烧需求。In another embodiment, the guide plate 162 is rotatably connected to the inner wall surface of the air preheating chamber 140 to adjust the opening size of the swirling air outlet 143. The guide plate 162 can be rotatably connected to the inner wall surface of the air preheating chamber 140 through hinges, pivots, etc., and the guide plate 162 is equivalent to opening and closing a door, and can adjust the size of the swirling air outlet 143. Specifically, the combustor 10 further includes a driving device and a transmission device connected by a transmission, and the transmission device is connected with a plurality of guide plates 162. The controller controls the driving device to drive the transmission device to drive the plurality of guide plates 162 to rotate, thereby adjusting the opening sizes of the plurality of swirling air outlets 143. By making the guide plate 162 rotatably connected to the inner wall surface of the air preheating chamber 140, on the one hand, the opening size of the swirling air outlet 143 can be adjusted, thereby adjusting the air intake volume of the air preheating chamber 140, and on the other hand, the swirling air outlet 143 can be adjusted. The outflow direction of the air outlet 143 controls the direction and flow rate of the swirling airflow. In this way, the air intake volume and the swirling parameters of the entire swirling air outlet 143 are controllable and flexibly adjusted, which can meet the combustion demand in the entire combustion process.
在一实施例中,请参照图11至图13,所述空气预热室140还具有对应所述旋流空气出口设置的旋流空气进口144,每一所述旋流空气进口144与其对应的所述旋流空气出口143之间形成一旋流通道145,所述旋流空气出口143的过风面积小于所述旋流空气进口144的过风面积。可以理解的是,旋流通道145的延伸方向与空气预热室140的径向和轴向均呈夹角设置。通过设置旋流通道145,能够进一步提高旋流空气出口143的出流速度,强化空气在空气预热室140内形成的旋流,从而使得空气预热室140内的燃气和空气混合更加均匀。进一步地,所述旋流通道145的内径自所述旋流空气进口144向所述旋流空气出口143逐渐减小。以使得从旋流空气出口143吹出的旋流更加均匀、风损小,同时形成旋流的效果更好。In one embodiment, referring to FIGS. 11 to 13, the air preheating chamber 140 also has a swirling air inlet 144 corresponding to the swirling air outlet, and each swirling air inlet 144 is corresponding to A swirling passage 145 is formed between the swirling air outlets 143, and the wind passing area of the swirling air outlet 143 is smaller than the wind passing area of the swirling air inlet 144. It can be understood that the extension direction of the swirl channel 145 and the radial and axial directions of the air preheating chamber 140 are arranged at an included angle. By providing the swirling channel 145, the outflow velocity of the swirling air outlet 143 can be further increased, and the swirling flow formed by the air in the air preheating chamber 140 can be strengthened, so that the mixing of gas and air in the air preheating chamber 140 is more uniform. Further, the inner diameter of the swirling channel 145 gradually decreases from the swirling air inlet 144 to the swirling air outlet 143. In this way, the swirl flow blown out from the swirl air outlet 143 is more uniform, the wind loss is small, and the swirl flow formation effect is better.
具体而言,请参照图2、图9及图10,旋流空气出口143的出流方向与空气预热室140的壁面的夹角(如图10中的角α)大于或等于0度,且小于或等于45度。当旋流空气出口143的出流方向与空气预热室140的壁面的夹角大于45度时,使得旋流空气的出流方向逐渐远离空气预热室140的壁面的切向,而趋于朝向空气预热室140的中心,从而从多个旋流空气出口143吹出的空气气流不易在空气预热室140内形成稳定的旋流。通过使得流空气出口的出流方向与空气预热室140的壁面的夹角大于或等于0度,且小于或等于45度,则使得从旋流空气出口143吹出的气流大致沿空气预热室140的周向旋转吹出,从而易于在空气预热室140内形成稳定可靠的旋流,进而能够快速且均匀地与高温烟气混合,使得冷空气被迅速且均匀地加热。Specifically, referring to Figures 2, 9 and 10, the angle between the outlet direction of the swirling air outlet 143 and the wall surface of the air preheating chamber 140 (the angle α in Figure 10) is greater than or equal to 0 degrees, And less than or equal to 45 degrees. When the angle between the outflow direction of the swirling air outlet 143 and the wall surface of the air preheating chamber 140 is greater than 45 degrees, the outflow direction of the swirling air gradually moves away from the tangential direction of the wall surface of the air preheating chamber 140, and tends to Towards the center of the air preheating chamber 140, the air flow blown out from the plurality of swirling air outlets 143 is not easy to form a stable swirling flow in the air preheating chamber 140. By making the angle between the outlet direction of the air flow outlet and the wall surface of the air preheating chamber 140 greater than or equal to 0 degrees and less than or equal to 45 degrees, the air flow blown out from the swirling air outlet 143 is substantially along the air preheating chamber. The circumferential rotation of 140 blows out, so that it is easy to form a stable and reliable swirling flow in the air preheating chamber 140, which can be quickly and evenly mixed with the high-temperature flue gas, so that the cold air is quickly and uniformly heated.
在一实施例中,如图7及图8所示,壳体100还形成有预混室130,预混室130、空气预热室140及燃烧室150依次连通,预热燃烧器200设于空气预热室140,预混室130 具有接入空气和燃气的进气口131,燃烧器10还包括安装于预混室130的扰流装置300,扰流装置300被设置为对空气和燃气进行扰流,以使得经扰流装置300吹出的混合气体为旋转气流。In one embodiment, as shown in FIGS. 7 and 8, the housing 100 is further formed with a premixing chamber 130, the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are connected in sequence, and the preheating combustor 200 is arranged in The air preheating chamber 140, the premixing chamber 130 has an air inlet 131 for access to air and gas, the combustor 10 also includes a flow turbulence device 300 installed in the premixing chamber 130, and the turbulence device 300 is configured to treat the air and gas The turbulence is performed so that the mixed gas blown out by the turbulence device 300 is a swirling airflow.
在本实施例中,为了使得空气预热室140及燃烧室150内的气体混合效果更好,将预混室130、空气预热室140、燃烧室150设置为直线排布的方式贯通。预热燃烧器200可以设置在空气预热室140内,也可以设置在空气预热室140和预混室130的连通处。扰流装置300具体可以包括固定的扰流叶片、螺旋叶片320、螺旋管、可转动的扰流叶片或扰流盘等。通过在预混室130内设置扰流装置300,则扰流装置300能够对空气和燃气进行搅动混合,使得燃气和空气在预混室130内的混合更加均匀,从而使得混合气体进入到预热燃烧器200进行燃烧更加充分,保证整个燃烧过程中低CO和NOX排放。通过使得扰流装置300吹出的混合气体为旋转气流,则使得从扰流装置300中吹出的气流被预热燃烧器200燃烧后旋转上升至空气预热室140内,与从旋流空气出口143吹入空气预热室140内的旋流空气混合,从而旋转的高温烟气与旋流空气充分且均匀地混合,使得冷空气被快速且均匀地加热,而旋转的高温烟气能够带动旋流空气一齐螺旋上升至燃烧室150内,从而螺旋上升的高温气体能够更加均匀地加热整个燃烧室150。In this embodiment, in order to make the gas mixing effect in the air preheating chamber 140 and the combustion chamber 150 better, the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are arranged in a straight line to pass through. The preheating combustor 200 may be arranged in the air preheating chamber 140, or may be arranged at the communication place between the air preheating chamber 140 and the premixing chamber 130. The spoiler device 300 may specifically include a fixed spoiler blade, a spiral blade 320, a spiral tube, a rotatable spoiler blade or a spoiler disc, and the like. By arranging the turbulence device 300 in the premixing chamber 130, the turbulence device 300 can agitate and mix air and gas, so that the mixing of gas and air in the premixing chamber 130 is more uniform, so that the mixed gas enters the preheating The combustor 200 burns more fully, ensuring low CO and NOX emissions during the entire combustion process. By making the mixed gas blown by the turbulence device 300 a swirling airflow, the airflow blown from the turbulence device 300 is burned by the preheating burner 200 and then rotates and rises into the air preheating chamber 140, and is connected to the swirling air outlet 143 The swirling air blown into the air preheating chamber 140 is mixed, so that the rotating high-temperature flue gas and the swirling air are fully and evenly mixed, so that the cold air is quickly and evenly heated, and the rotating high-temperature flue gas can drive the swirling flow The air spirally rises into the combustion chamber 150 together, so that the spirally rising high-temperature gas can heat the entire combustion chamber 150 more uniformly.
为了使得燃烧更加充分,使得从进气口131进入的气体为经过预混合器混合后的燃气和空气的混合气体。在一实施例中,预混合器包括机壳、风机及燃气开关阀,机壳形成有进风风道、燃气流道和混合通道,混合通道与进风风道、燃气流道分别连通,风机设于进风风道,燃气开关阀设于燃气流道,混合通道与混合气体分配室的进气口131连通。则当需要混合气体时,按照预先设定的进风和燃气比例控制风机工作以及控制燃气开关阀打开,以在机壳内混合得到一定燃气/空气比例的混合气体。In order to make the combustion more complete, the gas entering from the air inlet 131 is a mixed gas of fuel gas and air mixed through the premixer. In one embodiment, the pre-mixer includes a casing, a fan, and a gas switch valve. The casing is formed with an air inlet duct, a gas flow channel, and a mixing channel. It is arranged in the air inlet duct, the gas switch valve is arranged in the gas flow channel, and the mixing channel is communicated with the air inlet 131 of the mixed gas distribution chamber. When the mixed gas is needed, the fan is controlled to work and the gas switch valve is controlled to open according to the preset air intake and gas ratio to mix in the casing to obtain a mixed gas with a certain gas/air ratio.
具体而言,经扰流装置300吹出的混合气体的旋向与旋流空气出口143吹出的气流的旋向一致。如此,经预热燃烧器200燃烧后的高温烟气的旋向与旋流空气出口143吹出的气流旋向一致。当高温烟气旋转上升至空气预热室140时,与旋流空气迅速混合均匀,从而快速地将旋流空气加热至所需温度,且由于两股气流的旋向相同,从而混合后的高温气体进入到燃烧室150内,能够螺旋上升至整个燃烧室150内,对整个燃烧室150进行均匀地加热。Specifically, the swirling direction of the mixed gas blown out through the spoiler 300 coincides with the swirling direction of the air flow blown out from the swirling air outlet 143. In this way, the swirling direction of the high-temperature flue gas burned by the preheating burner 200 is consistent with the swirling direction of the air flow blown out from the swirling air outlet 143. When the high-temperature flue gas rotates and rises to the air preheating chamber 140, it mixes with the swirling air quickly and uniformly, thereby quickly heating the swirling air to the required temperature, and because the swirling directions of the two airflows are the same, the mixed high temperature The gas enters the combustion chamber 150 and can spirally rise into the entire combustion chamber 150 to uniformly heat the entire combustion chamber 150.
在另一实施例中,经扰流装置300吹出的混合气体的旋向与旋流空气出口143吹出的气流的旋向相反。如此,经预热燃烧器200燃烧后的高温烟气的旋向与旋流空气出口143吹出的气流旋向相反。当高温烟气旋转上升至空气预热室140时,由于两者的旋向相反,使得高温烟气与旋流空气对冲,从而两者在空气预热室140内的驻留时间更长,从而使得高温烟能够与旋流空气充分混合,从而快速且均匀地将旋流空气加热至所需温度。In another embodiment, the swirling direction of the mixed gas blown out by the turbulence device 300 is opposite to the swirling direction of the air flow blown out by the swirling air outlet 143. In this way, the swirling direction of the high-temperature flue gas burned by the preheating burner 200 is opposite to the swirling direction of the air flow blown out from the swirling air outlet 143. When the high-temperature flue gas rotates and rises to the air preheating chamber 140, the rotation directions of the two are opposite, so that the high-temperature flue gas opposes the swirling air, so that the two stay in the air preheating chamber 140 for a longer time. The high-temperature smoke can be fully mixed with the swirling air, thereby heating the swirling air to the required temperature quickly and uniformly.
在一实施例中,请参照图7及图8,扰流装置300包括螺旋组件,以使得预混室130内形成螺旋通道132,螺旋通道132的入口与进气口131连通,螺旋通道132的出口与空气预热室140连通。螺旋组件可以包括螺旋叶片320,螺旋叶片320沿预混室130的轴向螺旋延伸,使得螺旋叶片320与预混室130的内壁面围合形成螺旋通道132。在一实施例中,螺旋组件包括螺旋盘管,螺旋盘管内形成螺旋通道132。通过螺旋盘管内形成螺旋通道132,结构简单,易于实现。需要说明的是,螺旋通道132指的是,该通道呈螺旋状延伸,则气流流经该螺旋通道132时,气流的流通路径也呈螺旋状。通过在预混室130内安 装螺旋组件,以形成螺旋通道132,相比于不设置螺旋组件的预混室130而言,使得气流的流通路径更长,且使得气流在螺旋通道132内产生旋向。从而当燃气和空气从进气口131进入到螺旋通道132内后,在螺旋通道132内充分且均匀的混合,然后从螺旋通道132的出口输送至预热燃烧器200进行燃烧,则使得燃烧更加充分,燃烧过程中的污染物排放量低,噪音低。预热燃烧器200燃烧后产生的高温烟气也能够形成旋流,且具有足够的旋转速度,从而实现在空气预热室140内充分且均匀地与旋流空气混合,将冷空气加热至MILD燃烧所需温度,同时能够带动旋流空气螺旋上升,使得混合后的高温烟气能够上升至整个燃烧室150,对整个燃烧室150进行充分且均匀的加热。In one embodiment, referring to FIGS. 7 and 8, the spoiler device 300 includes a spiral component, so that a spiral channel 132 is formed in the premixing chamber 130, and the inlet of the spiral channel 132 communicates with the air inlet 131, and the spiral channel 132 The outlet is in communication with the air preheating chamber 140. The spiral assembly may include a spiral blade 320, which spirally extends along the axial direction of the premixing chamber 130, so that the spiral blade 320 and the inner wall surface of the premixing chamber 130 form a spiral channel 132. In an embodiment, the spiral assembly includes a spiral coil, and a spiral channel 132 is formed in the spiral coil. By forming the spiral channel 132 in the spiral coil, the structure is simple and easy to realize. It should be noted that the spiral channel 132 means that the channel extends in a spiral shape, and when the air flows through the spiral channel 132, the flow path of the air flow is also spiral. By installing spiral components in the premixing chamber 130 to form the spiral passage 132, compared to the premixing chamber 130 without the spiral component, the air flow path is longer, and the air flow generates swirl in the spiral passage 132. Towards. Therefore, when the gas and air enter the spiral channel 132 from the air inlet 131, they are fully and uniformly mixed in the spiral channel 132, and then transported from the outlet of the spiral channel 132 to the preheating burner 200 for combustion, which makes the combustion more Full, low pollutant emissions during the combustion process and low noise. The high-temperature flue gas generated after the preheating burner 200 burns can also form a swirling flow, and has a sufficient rotation speed, so as to fully and uniformly mix with the swirling air in the air preheating chamber 140 to heat the cold air to MILD The temperature required for combustion can also drive the swirling air to spiral upward, so that the mixed high-temperature flue gas can rise to the entire combustion chamber 150 and fully and uniformly heat the entire combustion chamber 150.
在上述实施例的基础上,进一步地,如图6至图8所示,螺旋组件包括中心挡圈310及螺旋叶片320,螺旋叶片320的内端连接于中心挡圈310,螺旋叶片320的外端连接于预混室130的内壁面,以使得螺旋叶片320、中心挡圈310与壳体100之间限定出螺旋通道132。On the basis of the foregoing embodiment, further, as shown in FIGS. 6 to 8, the spiral assembly includes a central retaining ring 310 and a spiral blade 320. The inner end of the spiral blade 320 is connected to the central retaining ring 310, and the outer portion of the spiral blade 320 The end is connected to the inner wall surface of the premixing chamber 130 so that a spiral passage 132 is defined between the spiral blade 320, the central retaining ring 310 and the housing 100.
在本实施例中,可以理解的是,中心挡圈310呈柱状结构,且为封闭结构,从而能够防止混合气流进入到中心挡圈310内,影响燃气和空气的混合效果。中心挡圈310设置在预混腔的中部,且中心挡圈310的延伸方向与预混室130的延伸方向一致。则螺旋叶片320沿中心挡圈310的轴线延伸,也即螺旋叶片320沿预混室130的轴线延伸。螺旋叶片320与中心挡圈310、壳体100之间可以通过焊接或一体成型的方式固定连接。通过使得螺旋叶片320的内端连接于中心挡圈310,外端连接于壳体100的内壁面,则使得螺旋叶片320、中心挡圈310的外壁面与预混室130的内壁面之间限定出螺旋通道132。通过螺旋叶片320加中心挡圈310的结构,在使得预混室130内形成螺旋通道132的同时,结构简单、易于制造,且相比于螺旋盘管内形成螺旋通道132,能够充分利用预混室130内的空间,从而最大化螺旋通道132的过风面积,有效提高预混室130的气体混合率及流通率。In this embodiment, it can be understood that the central retaining ring 310 has a columnar structure and a closed structure, which can prevent the mixed air flow from entering the central retaining ring 310 and affecting the mixing effect of gas and air. The central retaining ring 310 is arranged in the middle of the premixing chamber, and the extending direction of the central retaining ring 310 is consistent with the extending direction of the premixing chamber 130. The spiral blade 320 extends along the axis of the central retaining ring 310, that is, the spiral blade 320 extends along the axis of the premixing chamber 130. The spiral blade 320 can be fixedly connected with the central retaining ring 310 and the housing 100 by welding or integral molding. By making the inner end of the spiral blade 320 connected to the central retaining ring 310 and the outer end connected to the inner wall surface of the housing 100, the spiral blade 320, the outer wall surface of the central retaining ring 310 and the inner wall surface of the premixing chamber 130 are defined between出Spiral passage 132. Through the structure of the spiral blade 320 and the central retaining ring 310, while the spiral channel 132 is formed in the premixing chamber 130, the structure is simple and easy to manufacture. Compared with the spiral channel 132 formed in the spiral coil, the premixing chamber can be fully utilized The space inside 130 can thereby maximize the air passing area of the spiral channel 132, and effectively improve the gas mixing rate and flow rate of the premixing chamber 130.
在一实施例中,请参照图7及图8,壳体100包括外壳170及设于外壳170内的第一筒体180,第一筒体180内限定出燃烧室150,第一筒体180与外壳170之间限定出燃气分配室120,燃气分配室120具有燃气进口121,燃气出口152为多个,多个燃气出口152开设于第一筒体180的周壁面,且沿第一筒体180的周向间隔设置。In one embodiment, referring to FIGS. 7 and 8, the housing 100 includes a housing 170 and a first cylinder 180 disposed in the housing 170. The first cylinder 180 defines a combustion chamber 150, and the first cylinder 180 A gas distribution chamber 120 is defined between the gas distribution chamber 120 and the casing 170. The gas distribution chamber 120 has a gas inlet 121, and there are multiple gas outlets 152. 180 circumferential interval settings.
在本实施例中,外壳170的形状可以有很多,为了保持整体一致性,且使得燃烧器10整体结构更加紧凑,可以使得外壳170整体呈筒状设置。燃气进口121连接有燃气进气管,燃气进气管与燃气气源连通,进而输入燃气。在第一筒体180的周壁面开设多个燃气出口152,则燃气能够从燃气分配室120通过燃气出口152喷射入燃烧室150内,满足燃气高速射流条件。且多个燃气喷射口使得燃烧室150内的气体混合更加均匀,从而燃烧更加缓慢和充分。燃气出口152可以开设在第一筒体180的上端,则燃气出口152对应的出流方向可为下方,或使得燃气出口152开设在第一筒体180的下端,则燃气出口152对应的出流方向可为上方。In this embodiment, the casing 170 can have many shapes. In order to maintain the overall consistency and make the overall structure of the combustor 10 more compact, the casing 170 can be arranged in a cylindrical shape as a whole. The gas inlet 121 is connected with a gas inlet pipe, and the gas inlet pipe is connected with a gas source to input gas. A plurality of gas outlets 152 are opened on the peripheral wall surface of the first cylinder 180, so that the gas can be injected from the gas distribution chamber 120 into the combustion chamber 150 through the gas outlet 152, which satisfies the high-speed gas jet condition. In addition, the multiple gas injection ports make the gas mixture in the combustion chamber 150 more uniform, so that the combustion is slower and more complete. The gas outlet 152 may be opened at the upper end of the first cylinder 180, and the outflow direction corresponding to the gas outlet 152 may be downward, or if the gas outlet 152 is opened at the lower end of the first cylinder 180, the outflow corresponding to the gas outlet 152 The direction can be up.
进一步地,壳体100还包括设于外壳170内的第二筒体190,第二筒体190内限定出空气预热室140及预混室130,第二筒体190与外壳170之间限定出空气分配室110,空气分配室110具有空气进口111,多个旋流空气出口143开设于第二筒体190的周壁面,且沿第二筒体190的周向间隔设置。空气进口111连接有空气进气管,空气进气管与空气气源连通,可通过风机等输入空气。仅通过使得第一筒体180及第二筒体190设置在外壳170内,便能够分别限定出燃气分配室120、空气分配室110、空气预热室140、燃烧室150及预混室130,整体结构 简单,设计巧妙,使得整个燃烧器10的体积小,占用空间小,外形美观。Further, the housing 100 further includes a second cylinder 190 arranged in the housing 170, the second cylinder 190 defines an air preheating chamber 140 and a premixing chamber 130, and defines between the second cylinder 190 and the housing 170 Out of the air distribution chamber 110, the air distribution chamber 110 has an air inlet 111, and a plurality of swirling air outlets 143 are opened on the peripheral wall surface of the second cylinder 190 and are arranged at intervals along the circumference of the second cylinder 190. An air intake pipe is connected to the air inlet 111, and the air intake pipe is connected to an air source, and air can be input through a fan or the like. Only by arranging the first cylinder 180 and the second cylinder 190 in the housing 170, the gas distribution chamber 120, the air distribution chamber 110, the air preheating chamber 140, the combustion chamber 150 and the premixing chamber 130 can be respectively defined. The overall structure is simple and the design is ingenious, so that the entire burner 10 has a small volume, a small footprint, and a beautiful appearance.
在上述实施例的基础上,进一步地,如图7及图8所示,预混室130、空气预热室140、燃烧室150自下向上依次排布,燃气出口152设于第一筒体180的上端,且燃气出口152的气流方向朝下或倾斜朝下设置。如此,使得整个燃烧器10的进气方向由下至上,符合气流流通特性,使得气流流通更加顺畅。第一筒体180位于第二筒体190上方,外壳170包围第一筒体180及第二筒体190,保持外观整体一致性,且布局更加紧凑合理。使得燃气出口152设置在第一筒体180的上端,并使得燃气出口152的气流朝下或倾斜朝下设置,则燃气从燃气出口152朝下喷出,在燃烧室150内形成卷吸效应,使得气体混和更加均匀,燃烧更加缓慢和充分。On the basis of the foregoing embodiment, further, as shown in Figures 7 and 8, the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are arranged in sequence from bottom to top, and the gas outlet 152 is provided in the first cylinder The upper end of 180, and the airflow direction of the gas outlet 152 is set downward or inclined downward. In this way, the air intake direction of the entire combustor 10 is from bottom to top, which conforms to the air flow characteristics, and makes the air flow more smooth. The first cylinder 180 is located above the second cylinder 190, and the outer shell 170 surrounds the first cylinder 180 and the second cylinder 190 to maintain the overall consistency of the appearance, and the layout is more compact and reasonable. The gas outlet 152 is arranged at the upper end of the first cylinder 180, and the airflow of the gas outlet 152 is arranged downward or obliquely downward, and the gas is sprayed downward from the gas outlet 152, forming an entrainment effect in the combustion chamber 150, Makes the gas mixing more uniform, and the combustion is slower and fuller.
具体地,第一筒体180的上端由下至上呈渐缩设置。如此,第一筒体180的上端由下至上呈缩口设置。则燃气出口152设置在第一筒体180的上端时,使得燃气出口152斜向下设置,则多个周向间隔设置的燃气出口152均朝空气预热室140的中部斜向下喷射燃气,从而能够使得燃烧室150内的气体混合更加均匀,燃烧更加缓慢和充分。Specifically, the upper end of the first cylinder 180 is tapered from bottom to top. In this way, the upper end of the first cylinder 180 is arranged with a necking from bottom to top. When the gas outlet 152 is arranged at the upper end of the first cylinder 180, the gas outlet 152 is arranged obliquely downward, and the plurality of circumferentially spaced gas outlets 152 all inject gas obliquely downward toward the middle of the air preheating chamber 140, Thereby, the gas mixing in the combustion chamber 150 can be made more uniform, and the combustion can be slower and fuller.
本申请提出一种燃烧器,适用于燃气热水器以及包括燃气壁挂炉等使用燃气燃烧产生高温热水进行家庭沐浴及采暖等使用的相关产品和设备,以下为方便理解,以应用于燃气热水器为例。This application proposes a burner, which is suitable for gas water heaters and related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, including gas wall-hung boilers. The following is for ease of understanding, and it is applied to gas water heaters as an example .
在本申请实施例中,如图14至图15所示,该燃烧器10包括壳体100、预热燃烧器200及扰流装置300。壳体100形成有依次连通的预混室130、空气预热室140及燃烧室150。预混室130具有接入空气和燃气的进气口131,空气预热室140具有向其内流入空气的空气出口141。燃烧室150具有烟气出口151及燃气出口152,燃气出口152用于向燃烧室150内喷射燃气,以使得燃烧室150内进行高温空气燃烧反应。预热燃烧器200安装于空气预热室140,预热燃烧器200用于将预混室130排放至空气预热室140内的混合气体点燃,并将所述空气预热室140内的温度加热至预设温度。扰流装置300可转动地设于预混室130,以对进入预混室130内的燃气和空气进行扰流。In the embodiment of the present application, as shown in FIGS. 14 to 15, the combustor 10 includes a casing 100, a preheating combustor 200 and a flow spoiler 300. The housing 100 is formed with a premixing chamber 130, an air preheating chamber 140, and a combustion chamber 150 that are connected in sequence. The premixing chamber 130 has an air inlet 131 for connecting air and gas, and the air preheating chamber 140 has an air outlet 141 for inflowing air into it. The combustion chamber 150 has a flue gas outlet 151 and a gas outlet 152. The gas outlet 152 is used to inject gas into the combustion chamber 150 so as to cause a high-temperature air combustion reaction in the combustion chamber 150. The preheating burner 200 is installed in the air preheating chamber 140. The preheating burner 200 is used to ignite the mixed gas discharged from the premixing chamber 130 into the air preheating chamber 140 and to adjust the temperature in the air preheating chamber 140 Heat to preset temperature. The flow turbulence device 300 is rotatably arranged in the premixing chamber 130 to turb the gas and air entering the premixing chamber 130.
高温空气燃烧的主要特点是:化学反应主要发生在高温低氧的环境中,反应物温度高于其自然温度,并且燃烧过程中最大温升低于其自然温度,氧气体积分数被燃烧产物稀释到极低的浓度。相比于常规燃烧,在这种燃烧状态下,燃料的热解受到抑制,火焰厚度变厚,火焰前锋面消失,从而使得在整个炉膛的温度非常均匀,燃烧峰值温度低且噪音极小,且污染物NOx和CO排放大幅度降低。但是,达成高温空气燃烧需要一定的条件:需要保证炉内任意位置的氧气浓度低于一定值,一般是低于5%~10%,保证燃气被充分燃解以及燃烧均匀,并且温度要高于燃料的自燃点,维持自燃。The main characteristics of high-temperature air combustion are: chemical reactions mainly occur in a high-temperature and low-oxygen environment, the temperature of the reactants is higher than its natural temperature, and the maximum temperature rise during the combustion process is lower than its natural temperature, and the oxygen volume fraction is diluted by the combustion products to Very low concentration. Compared with conventional combustion, in this combustion state, the pyrolysis of the fuel is suppressed, the thickness of the flame becomes thicker, and the front face of the flame disappears, so that the temperature in the entire furnace is very uniform, the combustion peak temperature is low, and the noise is extremely low, and The pollutant NOx and CO emissions are greatly reduced. However, to achieve high-temperature air combustion requires certain conditions: it is necessary to ensure that the oxygen concentration at any position in the furnace is below a certain value, generally less than 5% to 10%, to ensure that the gas is fully combusted and burned uniformly, and the temperature must be higher than The spontaneous ignition point of the fuel to maintain spontaneous combustion.
在本实施例中,壳体100的横截面形状可以为矩形、圆形、椭圆形、异形等,可根据实际需求进行选择和设计,在此不做具体限定。预混室130、空气预热室140及燃烧室150可以呈直线排布的方式贯通(则过风通道为直线),也可以呈转折线排布的方式贯通(则过风通道为折线),还可以为层层包围的方式贯通(则气流由内向外吹出或由外向内吹出),当然,也可以使得预混室130、空气预热室140及燃烧室150为直线与包围结合的方式排布,只需使得预混室130、空气预热室140及燃烧室150依次连通即可,在此不做具体限定。预混室130、空气预热室140、燃烧室150的横截面形状可以为圆形、椭圆形、环形、矩形等形状,可根据壳体100的实际形状及三者的排布方式进行选择和设计。In this embodiment, the cross-sectional shape of the housing 100 can be rectangular, circular, elliptical, special-shaped, etc., which can be selected and designed according to actual needs, and is not specifically limited here. The premixing chamber 130, the air preheating chamber 140 and the combustion chamber 150 can be arranged in a straight line (the air passage is a straight line), or they can be arranged in a turning line (the air passage is a broken line), It can also be surrounded by layers (the air flow is blown from the inside to the outside or from the outside to the inside). Of course, the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 can also be arranged in a linear and enclosed manner. It only needs to make the premixing chamber 130, the air preheating chamber 140 and the combustion chamber 150 communicate in sequence, which is not specifically limited here. The cross-sectional shape of the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 can be round, oval, ring, rectangular, etc., and can be selected according to the actual shape of the housing 100 and the arrangement of the three. design.
为了使得燃烧更加充分,使得从进气口131进入的气体为经过预混合器混合后的燃气和空气的混合气体。外部的空气先进入到壳体100的空气分配室110,然后从空气出口141进入到空气预热室140,可通过风机等装置将气流鼓入空气分配室110,进而通过空气出口141相对均匀的进入空气预热室140。需要说明的是,空气出口141设置在预热燃烧器200的出气端。也即,当预混室130的混合气体经预热燃烧器200燃烧后,高温烟气进入到空气预热室140内,同时从空气出口141进入空气到空气预热室140,使得冷空气与空气预热室140内的高温烟气进行混合,进而加热冷空气。加热后的空气及高温烟气进入到燃烧室150内,对燃烧室150进行加热。为了让空气与空气预热室140内燃烧时产生的高温烟气充分且均匀的混合,使得空气出口141为多个,且多个空气出口141呈间隔设置的围绕空气预热室140的周壁面设置。则多个空气出口141能够将空气梳理成多股均匀的气流,则使得空气与空气预热室140内燃烧的高温烟气混合时,更加充分和均匀。为了进一步搅拌空气预热室140的冷空气与高温烟气,可在空气预热室140内设置搅拌装置,用于充分搅拌和混合冷空气与高温烟气,使得空气快速且均匀地加热至预设温度。In order to make the combustion more complete, the gas entering from the air inlet 131 is a mixed gas of fuel gas and air mixed by the premixer. The external air first enters the air distribution chamber 110 of the housing 100, and then enters the air preheating chamber 140 from the air outlet 141. The air flow can be blown into the air distribution chamber 110 through a fan or other devices, and then passes through the air outlet 141 to be relatively uniform Enter the air preheating chamber 140. It should be noted that the air outlet 141 is provided at the air outlet end of the preheating burner 200. That is, when the mixed gas in the premixing chamber 130 is burned by the preheating burner 200, the high-temperature flue gas enters the air preheating chamber 140, and at the same time, enters the air from the air outlet 141 to the air preheating chamber 140, so that the cold air and The high-temperature flue gas in the air preheating chamber 140 is mixed to heat the cold air. The heated air and high-temperature flue gas enter the combustion chamber 150 to heat the combustion chamber 150. In order to fully and uniformly mix the air and the high-temperature flue gas generated during combustion in the air preheating chamber 140, there are multiple air outlets 141, and the multiple air outlets 141 are arranged at intervals around the peripheral wall surface of the air preheating chamber 140 set up. The multiple air outlets 141 can comb the air into multiple uniform airflows, so that when the air is mixed with the high-temperature flue gas combusted in the air preheating chamber 140, it is more fully and uniformly mixed. In order to further agitate the cold air and high-temperature flue gas in the air preheating chamber 140, a stirring device can be provided in the air preheating chamber 140 to fully agitate and mix the cold air and high-temperature flue gas, so that the air is quickly and evenly heated to the preheating temperature. Set temperature.
可通过外部的燃气气阀控制燃气分配室120内的燃气。可以理解的是,由于燃气气阀打开时具有一定的气压,使得燃气分配室120的燃气能够从燃气出口152喷射至燃烧室150内。燃气出口152具体可为开设在壳体100壁面上的开口,也可以为燃气喷嘴或燃气喷管的气流出口,应使得燃气从燃气喷射装置的燃气出口152喷出时实现高速射流。则高速喷射出的燃气在燃烧室150内形成卷吸效应,使得燃烧室150内形成喷射燃烧器以及烟气回流区,燃烧室150内的高温烟气在燃烧室150内进行快速且强烈的循环,继而将喷射出的燃气与进入的空气充分稀释,形成较低的氧气浓度,降低燃烧反应速度,并维持燃烧室150内较高的温度,保持温度高于燃料的自燃点,实现自燃。如此,本实施例满足了高温空气燃烧(MILD燃烧)的条件:高温预热空气并配合高速射流实现卷吸高温烟气并稀释点燃空气射流,使氧气浓度低于一定值,且温度高于燃料的自燃点。The gas in the gas distribution chamber 120 can be controlled by an external gas valve. It can be understood that, because the gas valve has a certain air pressure when the gas valve is opened, the gas in the gas distribution chamber 120 can be injected into the combustion chamber 150 from the gas outlet 152. The gas outlet 152 may specifically be an opening opened on the wall of the casing 100, or may be a gas nozzle or an air flow outlet of a gas nozzle, so that high-speed jets of gas are realized when the gas is ejected from the gas outlet 152 of the gas injection device. The high-speed injected gas forms an entrainment effect in the combustion chamber 150, so that an injection burner and a flue gas recirculation zone are formed in the combustion chamber 150, and the high-temperature flue gas in the combustion chamber 150 circulates quickly and intensively in the combustion chamber 150 , And then fully dilute the injected fuel gas and the incoming air to form a lower oxygen concentration, reduce the combustion reaction speed, and maintain a higher temperature in the combustion chamber 150, keeping the temperature higher than the fuel's spontaneous ignition point to achieve spontaneous combustion. In this way, this embodiment satisfies the conditions of high-temperature air combustion (MILD combustion): high-temperature preheated air combined with high-speed jets realizes entrainment of high-temperature flue gas and dilutes and ignites the air jets, so that the oxygen concentration is lower than a certain value and the temperature is higher than the fuel The spontaneous ignition point.
预热燃烧器200具体可以为全预混燃烧器。预热燃烧器200可以安装在空气预热室140内,也可以安装在预混室130与空气预热室140的气体流通口处,预热燃烧器200用于将预混室130排放至空气预热室140的混合气体点燃。具体地,燃烧器10还包括设于壳体100内邻近预热燃烧器200的点火装置,点火装置用于对预热燃烧器200进行点火。为了使得燃烧均匀,预热燃烧器200包括板状本体及贯穿板状本体厚度方向设置的多个过气孔,多个过气孔用于供混合气体通过,并进入空气预热室140。多个过气孔在板状本体上可以均匀或交错设置,以保证燃烧均匀。点火装置具体可以为电子点火器或电加热丝,使得功耗更小。The preheating burner 200 may specifically be a fully premixed burner. The preheating burner 200 can be installed in the air preheating chamber 140 or at the gas flow ports of the premixing chamber 130 and the air preheating chamber 140. The preheating burner 200 is used to discharge the premixing chamber 130 into the air. The mixed gas in the preheating chamber 140 is ignited. Specifically, the combustor 10 further includes an ignition device arranged in the casing 100 adjacent to the preheating burner 200, and the ignition device is used for igniting the preheating burner 200. In order to make the combustion uniform, the preheating burner 200 includes a plate-shaped body and a plurality of vent holes arranged through the thickness of the plate-shaped body. The multiple vent holes are used for the mixed gas to pass through and enter the air preheating chamber 140. A plurality of air passage holes can be arranged uniformly or staggered on the plate-shaped body to ensure uniform combustion. The ignition device can specifically be an electronic igniter or an electric heating wire, so that the power consumption is smaller.
扰流装置300具体可以包括扰流板、扰流盘、梳状结构、扰流叶片等结构。扰流装置300可以自动转动或由驱动装置驱动而实现转动。扰流装置300自动转动指的是,扰流装置300通过转轴,或者转轴与轴承350实现摩擦阻力小或无摩擦的接触,则当混合气流由进气口131进入到预混室130后,混合气流驱动扰流装置300转动,切割和搅拌混合气体,使得燃气和空气混合均匀。在一实施例中,扰流装置300包括扰流件及与扰流件相连接的转动轴340,燃烧器10还包括驱动装置,驱动装置与转动轴340连接,以驱动扰流件转动。扰流件与转动轴340固定连接,驱动装置具体可以为驱动电机等能够驱动转动轴340转动的驱动件。驱动电机的输出轴与转动轴340连接,进而带动扰流件转动,以实现切割和搅 拌混合气体,达到均匀混合燃气和空气的目的。通过扰流装置300搅拌混合后的气体进入预热燃烧器200燃烧时,燃烧更加充分,燃烧过程中的污染物排放量低,噪音低。The spoiler device 300 may specifically include structures such as a spoiler, a spoiler, a comb structure, and a spoiler blade. The spoiler 300 can be rotated automatically or driven by a driving device to achieve rotation. The automatic rotation of the spoiler device 300 means that the spoiler device 300 achieves low or frictionless contact through the rotating shaft, or the rotating shaft and the bearing 350, when the mixed airflow enters the premixing chamber 130 from the air inlet 131, the mixture is mixed The air flow drives the turbulence device 300 to rotate, cutting and stirring the mixed gas, so that the gas and the air are evenly mixed. In one embodiment, the spoiler 300 includes a spoiler and a rotating shaft 340 connected to the spoiler, and the combustor 10 further includes a driving device connected to the rotating shaft 340 to drive the spoiler to rotate. The spoiler is fixedly connected to the rotating shaft 340, and the driving device may specifically be a driving member capable of driving the rotating shaft 340 to rotate, such as a driving motor. The output shaft of the driving motor is connected with the rotating shaft 340, which in turn drives the spoiler to rotate, so as to realize the cutting and stirring of the mixed gas, so as to achieve the purpose of uniformly mixing the gas and air. When the mixed gas is stirred and mixed by the turbulence device 300 into the preheating burner 200 for combustion, the combustion is more complete, the pollutant emission during the combustion process is low, and the noise is low.
燃烧器10在工作时,由进气口131输送混合气体进入到预混室130,扰流装置300转动,使得燃气和空气混合均匀后,由点火装置对预热燃烧器200进行点火后,混合气体燃烧后高温烟气进入到空气预热室140内,同时空气从空气分配室110通过空气出口141进入到空气预热室140,高温烟气与冷空气混合,以对冷空气进行加热。可以理解的是,控制加热的温度,可以将空气预热室140内的空气加热至目标温度,也即所述的预设温度如此,便实现了对空气的高温预热。具体地,燃烧器10还包括测温装置,测温装置设于空气预热室140内。测温装置用于检测空气预热室140内的气体温度是否达到目标温度,若没有达到,则需要调高空气预热室140内的温度,可以对空气进风量的大小进行控制,或控制预混室130内燃气和空气比例实现温度调节。通过检测温度,预热燃烧器200能够根据MILD的燃烧所需的空气量自动调节热负荷以达到快速预热空气的效果,同时保证整个燃烧过程低CO和NOX排放。测温装置可以为温度传感器。进行高温预热后的空气及高温烟气输送至燃烧室150后,控制燃气出口152喷射燃气,燃气与高温气体接触,高温气体点燃燃气,实现在燃烧室150内形成MILD燃烧。燃烧后的热量通过烟气出口151排出,则可以与燃气热水器的换热器进行换热,以实现制得热水。When the combustor 10 is working, the mixed gas is delivered from the air inlet 131 into the premixing chamber 130, and the spoiler 300 rotates so that the gas and air are evenly mixed. After the preheating combustor 200 is ignited by the ignition device, the mixing After the gas is burned, the high-temperature flue gas enters the air preheating chamber 140, while the air enters the air preheating chamber 140 from the air distribution chamber 110 through the air outlet 141, and the high-temperature flue gas is mixed with cold air to heat the cold air. It can be understood that by controlling the heating temperature, the air in the air preheating chamber 140 can be heated to the target temperature, that is, the preset temperature is such that the high temperature preheating of the air is realized. Specifically, the combustor 10 further includes a temperature measuring device, and the temperature measuring device is arranged in the air preheating chamber 140. The temperature measuring device is used to detect whether the gas temperature in the air preheating chamber 140 reaches the target temperature. If it does not reach the target temperature, the temperature in the air preheating chamber 140 needs to be increased, which can control the amount of air intake or control the preheating temperature. The ratio of gas and air in the mixing chamber 130 realizes temperature adjustment. By detecting the temperature, the preheating burner 200 can automatically adjust the thermal load according to the air volume required for the combustion of the MILD to achieve the effect of quickly preheating the air, while ensuring low CO and NOX emissions during the entire combustion process. The temperature measuring device may be a temperature sensor. After the high-temperature preheated air and high-temperature flue gas are delivered to the combustion chamber 150, the gas outlet 152 is controlled to inject gas, the gas contacts the high-temperature gas, and the high-temperature gas ignites the gas to achieve MILD combustion in the combustion chamber 150. The burned heat is discharged through the flue gas outlet 151, and can exchange heat with the heat exchanger of the gas water heater to realize the production of hot water.
本申请燃烧器10通过在壳体100内设置依次连通的预混室130、空气预热室140及燃烧室150,在预混室130内设置可转动的扰流装置300,则预混室130内的空气和燃气混合更加均匀,使得预混室130内的混合气体在预热燃烧器200中的燃烧更加充分,保证整个燃烧过程中低CO和NOX排放。预热燃烧器200对混合气体进行点火燃烧,实现了高温预热空气,再通过燃气出口152喷射燃气进行配合产生卷吸效应,使得高温烟气回流,一方面实现保温使得温度高于燃料的自燃点,使得燃烧室内燃气能够自燃,另一方面通过射流卷吸稀释空气,使氧气浓度低于一定值,实现均匀燃烧,如此,便使得燃烧室150内发生高温空气燃烧。也就是说,本实施例的技术方案有利于同时达到了这两个条件,顺利实现高温空气燃烧。并且,这种燃烧器框架的结构,能够将实现高温空气燃烧的组件小型化,使得具有更多的应用空间和价值,又加之噪音低,燃烧充分,排放废气污染小,在应用于燃气热水器以及包括燃气壁挂炉等使用燃气燃烧产生高温热水进行家庭沐浴及采暖等使用的相关产品和设备时,不仅满足了要求,而且还带来了现有热水器中燃烧器所不具备的燃烧充分、低污染物排放的效果。且仅在燃烧室150上开设燃气出口152便可实现喷射燃气,结构简单、易于实现,且使得整个燃烧器10的结构更加紧凑、体积更小。The combustor 10 of the present application is provided with a premixing chamber 130, an air preheating chamber 140, and a combustion chamber 150 that are sequentially connected in the casing 100, and a rotatable spoiler 300 is provided in the premixing chamber 130, so the premixing chamber 130 The air and gas inside are more evenly mixed, so that the mixed gas in the premixing chamber 130 is burned more fully in the preheating combustor 200 to ensure low CO and NOx emissions during the entire combustion process. The preheating burner 200 ignites and burns the mixed gas to achieve high-temperature preheating air, and then injects gas through the gas outlet 152 to cooperate to produce an entrainment effect, so that the high-temperature flue gas can flow back, and on the one hand, it realizes heat preservation and makes the temperature higher than the spontaneous combustion of the fuel. Point, so that the gas in the combustion chamber can spontaneously ignite, on the other hand, the jet is used to entrain the diluted air to make the oxygen concentration lower than a certain value and achieve uniform combustion. In this way, high-temperature air combustion occurs in the combustion chamber 150. That is to say, the technical solution of this embodiment is beneficial for achieving these two conditions at the same time, and smoothly achieving high-temperature air combustion. In addition, the structure of this burner frame can miniaturize the components that realize high-temperature air combustion, so that it has more application space and value. In addition, it has low noise, sufficient combustion, and low exhaust gas pollution. It is used in gas water heaters and Including gas wall-hung boilers and other related products and equipment that use gas combustion to generate high-temperature hot water for household bathing and heating, they not only meet the requirements, but also bring sufficient and low combustion that the burners of existing water heaters do not have. The effect of pollutant discharge. In addition, only the gas outlet 152 is provided on the combustion chamber 150 to achieve gas injection, which has a simple structure and is easy to implement, and makes the structure of the entire combustor 10 more compact and smaller.
上述实施例中,为了更好的得到燃气和空气的混合气体,预混合器包括机壳、风机及燃气开关阀,机壳形成有进风风道、燃气流道和混合通道,混合通道与进风风道、燃气流道分别连通,风机设于进风风道,燃气开关阀设于燃气流道,混合通道与混合气体分配室的进气口131连通。则当需要混合气体时,按照预先设定的进风和燃气比例控制风机工作以及控制燃气开关阀打开,以在机壳内混合得到一定燃气/空气比例的混合气体。In the above embodiment, in order to better obtain the mixed gas of gas and air, the premixer includes a casing, a fan, and a gas switch valve. The casing is formed with an air inlet duct, a gas flow channel, and a mixing channel. The air duct and the gas flow channel are respectively connected, the fan is arranged in the air inlet duct, the gas switch valve is arranged in the gas flow channel, and the mixing channel is connected with the air inlet 131 of the mixed gas distribution chamber. When the mixed gas is needed, the fan is controlled to work and the gas switch valve is controlled to open according to the preset air intake and gas ratio to mix in the casing to obtain a mixed gas with a certain gas/air ratio.
在一实施例中,如图14及图15所示,扰流装置300包括扰流件、转动轴340及套设于转动轴340上的轴承350,扰流件通过转动轴340及轴承350可转动地安装于壳体100,扰流件位于进气口131与预热燃烧器200之间。In one embodiment, as shown in FIGS. 14 and 15, the spoiler device 300 includes a spoiler, a rotating shaft 340, and a bearing 350 sleeved on the rotating shaft 340. The spoiler can pass through the rotating shaft 340 and the bearing 350. It is rotatably installed in the housing 100, and the spoiler is located between the air inlet 131 and the preheating combustor 200.
在本实施例中,扰流件具体可以为扰流板、扰流盘、梳状结构、扰流叶片等能够搅动 气流的结构。该轴承350具体为滚动轴承350,以使得转动轴340与轴承350之间的摩擦阻力小,进而当气流吹动扰流件时,能够实现扰流件的自转,实现切割和搅拌燃气和空气,以进一步混合气体。使得扰流件位于进气口131与预热燃烧器200之间,则气流从进气口131进入到预混室130后,能够直接吹向扰流件,从而带动扰流件转动的效果更佳。进气口131可以开设在预混室130的周壁面或底壁面上。通过使得扰流件通过转动轴340及轴承350可转动地安装在壳体100上,则不用另外设置驱动装置驱动扰流件转动,通过进气口131的气流实现扰流件的自动转动,结构简单且巧妙,占用空间小,搅拌效果佳。可以理解的是,在其他实施例中,轴承350也可以用多个周向设置的滚动体替代,此时,滚动体需要嵌置在壳体100或扰流件上,实现转动轴340带动扰流件相对壳体100转动或滚动体带动扰流件相对壳体100转动。为了使得从进气口131进入的气流对扰流件的吹动效果更好,使得进气口131开设在预混室130的周壁面上。则相对于将进气口131开设在预混室130的底部,使得气流从侧边吹向扰流件,从而能够使得气流对扰流件上周向上的作用力大,进而推动扰流件转动的效果更佳。在其他实施例中,扰流件也可以直接通过转动轴340转动安装在壳体100上。In this embodiment, the spoiler may specifically be a spoiler, a spoiler disc, a comb structure, a spoiler blade, and other structures capable of agitating the airflow. The bearing 350 is specifically a rolling bearing 350, so that the frictional resistance between the rotating shaft 340 and the bearing 350 is small, and when the airflow blows the spoiler, the spoiler can be rotated to realize cutting and stirring of gas and air. Further mix the gas. If the spoiler is located between the air inlet 131 and the preheating burner 200, the air flow from the air inlet 131 into the premixing chamber 130 can be directly blown to the spoiler, thereby driving the spoiler to rotate more effectively. good. The air inlet 131 may be opened on the peripheral wall surface or the bottom wall surface of the premixing chamber 130. By enabling the spoiler to be rotatably mounted on the housing 100 through the rotating shaft 340 and the bearing 350, there is no need to additionally provide a driving device to drive the spoiler to rotate, and the automatic rotation of the spoiler is realized by the airflow of the air inlet 131, and the structure It is simple and ingenious, occupies a small space, and has a good mixing effect. It is understandable that, in other embodiments, the bearing 350 can also be replaced with a plurality of rolling elements arranged in the circumferential direction. In this case, the rolling elements need to be embedded in the housing 100 or the spoiler to realize the rotating shaft 340 to drive disturbance. The flow element rotates relative to the housing 100 or the rolling element drives the spoiler to rotate relative to the housing 100. In order to make the airflow entering from the air inlet 131 have a better blowing effect on the spoiler, the air inlet 131 is opened on the peripheral wall surface of the premixing chamber 130. Compared with the opening of the air inlet 131 at the bottom of the premixing chamber 130, the airflow is blown from the side to the spoiler, so that the airflow can exert a large force on the spoiler in the upper circumferential direction, thereby pushing the spoiler to rotate. The effect is better. In other embodiments, the spoiler can also be directly rotatably mounted on the housing 100 via the rotating shaft 340.
在上述实施例的基础上,进一步地,请再次参照图14及图15,轴承350安装于壳体100上,转动轴340的一端连接于轴承350,另一端固定连接于扰流件。轴承350安装在壳体100的轴承350座上,相比于将轴承350安装在扰流件上的方案,能够减轻扰流件的重量,从而使得扰流件在气流吹动下的转动更加省力,进而提高扰流件的转速,提高气流混合效果。具体而言,轴承350至少为两个,两轴承350沿转动轴340的延伸方向间隔设置。可以理解的是,壳体100设置成有一定厚度、双层或多层壁面的结构,则在壳体100上设置两个或两个以上的轴承350座。通过使得两个或多个轴承350沿转动轴340的延伸方向间隔设置,一方面使得转动轴340与壳体100之间的转动连接更加平稳,防止转动轴340出现偏斜,进而造成扰流件转动不顺畅等情况,另一方面保证扰流件的工作可靠性,以在其中一个轴承350失效时,仍能够保证转动轴340相对壳体100的自由转动,从而使得扰流件始终能够在气流的吹动下自由转动切割和搅拌气流。On the basis of the foregoing embodiment, and further, referring to FIGS. 14 and 15 again, the bearing 350 is installed on the housing 100, one end of the rotating shaft 340 is connected to the bearing 350, and the other end is fixedly connected to the spoiler. The bearing 350 is installed on the bearing 350 seat of the housing 100. Compared with the solution of installing the bearing 350 on the spoiler, the weight of the spoiler can be reduced, so that the rotation of the spoiler under the air blow is more labor-saving , Thereby increasing the rotation speed of the spoiler and improving the airflow mixing effect. Specifically, there are at least two bearings 350, and the two bearings 350 are spaced apart along the extending direction of the rotating shaft 340. It is understandable that if the housing 100 is configured to have a structure with a certain thickness, double-layer or multi-layer walls, two or more bearings 350 are provided on the housing 100. By arranging two or more bearings 350 at intervals along the extension direction of the rotating shaft 340, on the one hand, the rotating connection between the rotating shaft 340 and the housing 100 is made more stable, and the rotating shaft 340 is prevented from being deflected, thereby causing a spoiler On the other hand, the working reliability of the spoiler is ensured, so that when one of the bearings 350 fails, the free rotation of the rotating shaft 340 relative to the housing 100 can still be ensured, so that the spoiler can always be in the air flow. Freely rotating cutting and stirring air flow under the blowing.
在另一实施例中,轴承350安装在扰流件上,转动轴340的一端固定安装在壳体100上,另一端通过轴承350与扰流件转动连接。如此,扰流件随着轴承350相对转动轴340转动,同样可以实现扰流件在气流的吹动下自由转动,进而实现搅动混合气体。In another embodiment, the bearing 350 is installed on the spoiler, one end of the rotating shaft 340 is fixedly installed on the housing 100, and the other end is rotatably connected to the spoiler through the bearing 350. In this way, as the spoiler rotates with the bearing 350 relative to the rotating shaft 340, the spoiler can also rotate freely under the blow of the air flow, thereby realizing agitating the mixed gas.
在一实施例中,请参照图14至图17,扰流件包括盘状体330。可以理解的是,盘状体330具体可以为圆盘、椭圆盘、方盘等盘状结构。使得扰流件包括盘状体330,则能够提高扰流件与进气口131进入的混合气体的接触面积,从而扰流件的受力面积大,则扰流件能够在气流的推动下顺畅的自由转动,以切割和搅拌气体。盘状体330的横截面积应小于预混室130的横截面积,使得盘状体330能够在预混室130内无阻碍的转动,气流可从盘状体330与预混室130内壁面之间的间隙流向空气预热室140。In one embodiment, referring to FIGS. 14 to 17, the spoiler includes a disc 330. It can be understood that the disc-shaped body 330 may specifically be a disc-shaped structure such as a circular disc, an elliptical disc, or a square disc. If the spoiler includes the disc 330, the contact area between the spoiler and the mixed gas entering the air inlet 131 can be increased, so that the force-receiving area of the spoiler is large, and the spoiler can be smoothly pushed by the airflow The free rotation to cut and stir the gas. The cross-sectional area of the disc 330 should be smaller than the cross-sectional area of the pre-mixing chamber 130, so that the disc 330 can rotate unimpeded in the pre-mixing chamber 130, and the air flow can flow from the disc 330 and the inner wall of the pre-mixing chamber 130. The gap therebetween flows to the air preheating chamber 140.
在实际应用中,盘状体330上开设有多个扰流孔333,多个扰流孔333沿盘状体330的周向间隔设置。扰流孔333的形状可以为圆形、矩形、异形等。通过在盘状体330上开设多个扰流孔333,一方面能够有效减轻盘状体330的重量,从而减少气流推动阻力,另一方面,扰流孔333能够增大混合气体通道的路径,从而提高气体流通率,且扰流孔333能够对混合气体进行分流,进一步提高燃气和空气的混合效果。可以使得扰流孔333设置 为多圈,多圈扰流孔333自盘状体330的中部向周缘间隔排布。如此,使得盘状体330上均分布有扰流孔333,整体切割搅拌气流的效果更佳。此时,盘状体330的横截面积可以略小于预混室130的横截面积,从而尽可能多的搅拌和切割预混室130内的气流。In practical applications, the disc-shaped body 330 is provided with a plurality of spoiler holes 333, and the plurality of spoiler holes 333 are arranged at intervals along the circumferential direction of the disc-shaped body 330. The shape of the spoiler 333 can be circular, rectangular, irregular, or the like. By opening a plurality of spoiler holes 333 on the disc-shaped body 330, on the one hand, the weight of the disc-shaped body 330 can be effectively reduced, thereby reducing the resistance to air flow. On the other hand, the spoiler holes 333 can increase the path of the mixed gas channel. Thereby, the gas flow rate is improved, and the spoiler 333 can split the mixed gas, further improving the mixing effect of gas and air. The spoiler holes 333 can be arranged in multiple circles, and the multi-circle spoiler holes 333 are arranged at intervals from the center of the disc 330 to the periphery. In this way, the turbulence holes 333 are distributed on the disc-shaped body 330, and the effect of cutting the agitated air flow as a whole is better. At this time, the cross-sectional area of the disc 330 may be slightly smaller than the cross-sectional area of the pre-mixing chamber 130, so as to stir and cut the air flow in the pre-mixing chamber 130 as much as possible.
为了进一步提高混合气体搅拌效果,在盘状体330开设有多个扰流孔333的基础上,进一步地,如图14及图15所示,盘状体330与壳体100的内壁面呈间隔设置,壳体100的内壁面还凸设有挡环161,挡环161的凸设高度大于或等于盘状体330与壳体100的内壁面之间的间距,在预混室130的出风方向上,挡环161位于盘状体330的下游。使得盘状体330与壳体100的内壁面呈间隔设置,则能够保证盘状体330在预混室130内无阻碍顺畅的转动。在盘状体330的下游设置挡环161,且挡环161用于遮挡盘状体330与壳体100的内壁面之间的间隙,则当混合气体经过盘状体330时,能够增大缝隙阻力,防止混合气体从盘状体330与壳体100的内壁面之间的间隙逃逸。从而使得从进气口131进入预混室130的气流全部经过盘状体330,且从盘状体330的扰流孔333穿过,则能够有效的梳理混合气流,盘状体330同时能够将穿过扰流孔333的混合气流切割搅拌,进一步提高燃气和空气的混合效果。In order to further improve the mixing effect of the mixed gas, the disc 330 is provided with a plurality of spoiler holes 333. Furthermore, as shown in FIGS. 14 and 15, the disc 330 is spaced apart from the inner wall surface of the housing 100 The inner wall surface of the casing 100 is further provided with a baffle ring 161, and the height of the baffle ring 161 is greater than or equal to the distance between the disc 330 and the inner wall surface of the casing 100. In the direction, the retaining ring 161 is located downstream of the disc 330. The disc-shaped body 330 and the inner wall surface of the housing 100 are spaced apart, and the disc-shaped body 330 can be ensured to rotate smoothly without obstruction in the pre-mixing chamber 130. A baffle ring 161 is provided downstream of the disc 330, and the baffle ring 161 is used to block the gap between the disc 330 and the inner wall surface of the housing 100. When the mixed gas passes through the disc 330, the gap can be enlarged. The resistance prevents the mixed gas from escaping from the gap between the disc 330 and the inner wall surface of the housing 100. As a result, all the airflow entering the premixing chamber 130 from the air inlet 131 passes through the disc 330 and passes through the spoiler hole 333 of the disc 330, so that the mixed airflow can be effectively combed, and the disc 330 can simultaneously The mixed air flow passing through the spoiler hole 333 is cut and stirred to further improve the mixing effect of gas and air.
在另一些实施例中,扰流件包括多个沿预混室130的周向间隔设置的叶片。叶片的数量及大小可根据预混室130的横截面积的大小进行选择和设计。叶片具体可以为三个、四个、五个等。叶片可以在周向上间隔设置,相邻两个叶片也可以呈部分重叠设置。通过使得扰流件包括多个叶片,则扰流件在转动时,同样可以切割和搅拌气体,使得燃气和空气充分混合。In other embodiments, the spoiler includes a plurality of blades arranged at intervals along the circumference of the premixing chamber 130. The number and size of the blades can be selected and designed according to the size of the cross-sectional area of the premixing chamber 130. Specifically, the number of blades can be three, four, five, etc. The blades can be arranged at intervals in the circumferential direction, and two adjacent blades can also be partially overlapped. By making the spoiler include a plurality of blades, when the spoiler rotates, the gas can also be cut and stirred, so that the gas and the air are fully mixed.
在扰流件包括盘状体330的实施例的基础上,进一步地,请参照图14及图15,盘状体330向靠近预热燃烧器200的一侧呈渐扩设置。如此,盘状体330大致呈喇叭状,且使得盘状体330的大端靠近预热燃烧器200,小端靠近进气口131。则混合气流从进气口131进入预混室130后,直接吹向盘状体330的外侧面,且顺着盘状体330的壁面向外扩,从而推动盘状体330转动的效果更佳,进而搅拌混合气流的效果更好。Based on the embodiment in which the spoiler includes the disc-shaped body 330, and further, referring to FIG. 14 and FIG. In this way, the disk-shaped body 330 is roughly horn-shaped, and the large end of the disk-shaped body 330 is close to the preheating burner 200 and the small end is close to the air inlet 131. Then the mixed airflow enters the premixing chamber 130 from the air inlet 131, and is directly blown to the outer side of the disc 330, and expands outward along the wall of the disc 330, so that the effect of pushing the disc 330 to rotate is better. , And the effect of stirring the mixed air flow is better.
结合扰流件包括盘状体330的实施例,进一步地,如图14、图15及图17所示,盘状体330包括沿其周向间隔设置的多个凹部331及多个凸部332,相邻两凸部332之间连接有一凹部331。为了进一步提高受风面积,使得盘状体330由多个凹部331和凸部332间隔组成。如此,盘状体330的内壁面和外壁面均呈波浪起伏状。通过使得盘状体330设置多个凹部331和多个凸部332间隔的结构,则相比于表面平整的盘状体330,能够增大盘状体330的受风面积,且使得盘状体330的受风方向和受风角度增多,从而使得混合气体驱动盘状体330转动的效果更佳。在盘状体330设置有扰流孔333的实施例的基础上,使得扰流孔333分布在凹部331或凸部332上,如此,在能够满足混合气体流通的前提下,保证盘状体330在混合气体的吹动下顺畅转动。In combination with an embodiment in which the spoiler includes a disc-shaped body 330, further, as shown in Figs. 14, 15 and 17, the disc-shaped body 330 includes a plurality of concave portions 331 and a plurality of convex portions 332 arranged at intervals along the circumferential direction thereof , A concave portion 331 is connected between two adjacent convex portions 332. In order to further increase the wind-receiving area, the disc-shaped body 330 is composed of a plurality of concave portions 331 and convex portions 332 at intervals. In this way, both the inner wall surface and the outer wall surface of the disc-shaped body 330 are undulating. By providing the disc-shaped body 330 with a structure in which a plurality of recesses 331 and a plurality of convex parts 332 are spaced apart, the wind-receiving area of the disc-shaped body 330 can be increased compared to the disc-shaped body 330 with a flat surface, and the disc-shaped body 330 can be increased. The wind direction and angle of the wind are increased, so that the mixed gas drives the disc 330 to rotate more effectively. On the basis of the embodiment in which the disc 330 is provided with the spoiler holes 333, the spoiler holes 333 are distributed on the concave portion 331 or the convex portion 332. In this way, the disc 330 can be ensured on the premise that the flow of mixed gas can be satisfied. It rotates smoothly under the blowing of the mixed gas.
在一实施例中,请再次参照图14及图15,壳体100包括外壳170及设于外壳170内的第一筒体180,第一筒体180内限定出燃烧室150,第一筒体180与外壳170之间限定出燃气分配室120,燃气分配室120具有燃气进口121,燃气出口152为多个,多个燃气出口152开设于第一筒体180的周壁面,且沿第一筒体180的周向间隔设置。In one embodiment, please refer to FIGS. 14 and 15 again. The housing 100 includes a housing 170 and a first cylinder 180 disposed in the housing 170. The first cylinder 180 defines a combustion chamber 150, and the first cylinder A gas distribution chamber 120 is defined between 180 and the housing 170. The gas distribution chamber 120 has a gas inlet 121, and there are multiple gas outlets 152. The body 180 is arranged at intervals in the circumferential direction.
在本实施例中,外壳170的形状可以有很多,为了保持整体一致性,且使得燃烧器10整体结构更加紧凑,可以使得外壳170整体呈筒状设置。燃气进口121连接有燃气进气管, 燃气进气管与燃气气源连通,进而输入燃气。在第一筒体180的周壁面开设多个燃气出口152,则燃气能够从燃气分配室120通过燃气出口152喷射入燃烧室150内,满足燃气高速射流条件。且多个燃气喷射口使得燃烧室150内的气体混合更加均匀,从而燃烧更加缓慢和充分。燃气出口152可以开设在第一筒体180的上端,则燃气出口152对应的出流方向可为下方,或使得燃气出口152开设在第一筒体180的下端,则燃气出口152对应的出流方向可为上方。In this embodiment, the casing 170 can have many shapes. In order to maintain the overall consistency and make the overall structure of the combustor 10 more compact, the casing 170 can be arranged in a cylindrical shape as a whole. The gas inlet 121 is connected with a gas inlet pipe, and the gas inlet pipe is connected with a gas source to input gas. A plurality of gas outlets 152 are opened on the peripheral wall surface of the first cylinder 180, so that the gas can be injected from the gas distribution chamber 120 into the combustion chamber 150 through the gas outlet 152, which satisfies the high-speed gas jet condition. In addition, the multiple gas injection ports make the gas mixture in the combustion chamber 150 more uniform, so that the combustion is slower and more complete. The gas outlet 152 may be opened at the upper end of the first cylinder 180, and the outflow direction corresponding to the gas outlet 152 may be downward, or if the gas outlet 152 is opened at the lower end of the first cylinder 180, the outflow corresponding to the gas outlet 152 The direction can be up.
进一步地,壳体100还包括设于外壳170内的第二筒体190,第二筒体190内限定出空气预热室140及预混室130,第二筒体190与外壳170之间限定出空气分配室110,空气分配室110具有空气进口111,空气出口141为多个,多个空气出口141开设于第二筒体190的周壁面,且沿第二筒体190的周向间隔设置。空气进口111连接有空气进气管,空气进气管与空气气源连通,可通过风机等输入空气。仅通过使得第一筒体180及第二筒体190设置在外壳170内,便能够分别限定出燃气分配室120、空气分配室110、空气预热室140、燃烧室150及预混室130,整体结构简单,设计巧妙,使得整个燃烧器10的体积小,占用空间小,外形美观。Further, the housing 100 further includes a second cylinder 190 arranged in the housing 170, the second cylinder 190 defines an air preheating chamber 140 and a premixing chamber 130, and defines between the second cylinder 190 and the housing 170 Out of the air distribution chamber 110, the air distribution chamber 110 has an air inlet 111, and multiple air outlets 141. The multiple air outlets 141 are opened on the peripheral wall of the second cylinder 190 and are arranged at intervals along the circumference of the second cylinder 190 . An air intake pipe is connected to the air inlet 111, and the air intake pipe is connected to an air source, and air can be input through a fan or the like. Only by arranging the first cylinder 180 and the second cylinder 190 in the housing 170, the gas distribution chamber 120, the air distribution chamber 110, the air preheating chamber 140, the combustion chamber 150 and the premixing chamber 130 can be respectively defined. The overall structure is simple and the design is ingenious, so that the entire burner 10 has a small volume, a small footprint, and a beautiful appearance.
在上述实施例的基础上,进一步地,如图14及图15所示,预混室130、空气预热室140、燃烧室150自下向上依次排布,燃气出口152设于第一筒体180的上端,且燃气出口152的气流方向朝下或倾斜朝下设置。如此,使得整个燃烧器10的进气方向由下至上,符合气流流通特性,使得气流流通更加顺畅。第一筒体180位于第二筒体190上方,外壳170包围第一筒体180及第二筒体190,保持外观整体一致性,且布局更加紧凑合理。使得燃气出口152设置在第一筒体180的上端,并使得燃气出口152的气流朝下或倾斜朝下设置,则燃气从燃气出口152朝下喷出,在燃烧室150内形成卷吸效应,使得气体混和更加均匀,燃烧更加缓慢和充分。On the basis of the foregoing embodiment, further, as shown in Figures 14 and 15, the premixing chamber 130, the air preheating chamber 140, and the combustion chamber 150 are arranged in sequence from bottom to top, and the gas outlet 152 is provided in the first cylinder The upper end of 180, and the airflow direction of the gas outlet 152 is set downward or inclined downward. In this way, the air intake direction of the entire combustor 10 is from bottom to top, which conforms to the air flow characteristics, and makes the air flow more smooth. The first cylinder 180 is located above the second cylinder 190, and the outer shell 170 surrounds the first cylinder 180 and the second cylinder 190 to maintain the overall consistency of the appearance, and the layout is more compact and reasonable. The gas outlet 152 is arranged at the upper end of the first cylinder 180, and the airflow of the gas outlet 152 is arranged downward or obliquely downward, and the gas is sprayed downward from the gas outlet 152, forming an entrainment effect in the combustion chamber 150, Makes the gas mixing more uniform, and the combustion is slower and fuller.
具体地,第一筒体180的上端由下至上呈渐缩设置。如此,第一筒体180的上端由下至上呈缩口设置。则燃气出口152设置在第一筒体180的上端时,使得燃气出口152斜向下设置,则多个周向间隔设置的燃气出口152均朝空气预热室140的中部斜向下喷射燃气,从而能够使得燃烧室150内的气体混合更加均匀,燃烧更加缓慢和充分。Specifically, the upper end of the first cylinder 180 is tapered from bottom to top. In this way, the upper end of the first cylinder 180 is arranged with a necking from bottom to top. When the gas outlet 152 is arranged at the upper end of the first cylinder 180, the gas outlet 152 is arranged obliquely downward, and the plurality of circumferentially spaced gas outlets 152 all inject gas obliquely downward toward the middle of the air preheating chamber 140, Thereby, the gas mixing in the combustion chamber 150 can be made more uniform, and the combustion can be slower and fuller.
此外,本申请还提供一种燃气热水器,包括主体、换热器及燃烧器10,主体内设置有换热室及与换热室连通的排烟口,换热器设置在换热室内,燃烧器10的烟气出口151与换热室连通。应当说明的是,燃气分配室120的燃气可通过外部燃气管路提供,燃气管路上设置燃气比例阀进行控制,而空气分配室110的空气则通过独立风机进行控制,此风机与预混合器的风机相互独立。In addition, the present application also provides a gas water heater, including a main body, a heat exchanger, and a burner 10. The main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber. The heat exchanger is arranged in the heat exchange chamber and burns. The flue gas outlet 151 of the device 10 is in communication with the heat exchange chamber. It should be noted that the gas in the gas distribution chamber 120 can be provided through an external gas pipeline, and a gas proportional valve is set on the gas pipeline for control, while the air in the air distribution chamber 110 is controlled by an independent fan. The fans are independent of each other.
该燃烧器10的详细结构可参照上述燃烧器10的实施例,此处不再赘述;可以理解的是,由于在本申请燃气热水器中使用了上述燃烧器10,因此,本申请燃气热水器的实施例包括上述燃烧器10全部实施例的全部技术方案,且所达到的技术效果也完全相同,在此不再赘述。The detailed structure of the burner 10 can refer to the embodiment of the above-mentioned burner 10, which will not be repeated here; it is understandable that since the above-mentioned burner 10 is used in the gas water heater of the present application, the implementation of the gas water heater of the present application The examples include all the technical solutions of all the embodiments of the above-mentioned burner 10, and the technical effects achieved are also completely the same, which will not be repeated here.
结合上述燃烧器10的实施例,阐述本申请燃烧器10应用于燃气热水器的工作原理:Combining the foregoing embodiments of the burner 10, the working principle of the burner 10 of the present application applied to a gas water heater is described:
热水器启动,预混合器的燃气开关阀以及风机将按一定比例混合的空气与燃气通过进气口131提供至预混室130,经扰流装置300搅拌,充分混合后,提供至预热燃烧器200,点火装置点火,在空气预热室140的燃烧区开始燃烧,空气分配室110对应的风机也动作 吸入燃烧所需的空气,从空气出口141吹出的冷空气与预热燃烧器200燃烧产生的高温烟气在空气预热室140内混合后形成高温烟气。当测温装置检测到高温烟气的温度达到MILD燃烧所需的温度,则燃气阀提供燃气至燃气分配室120,MILD燃烧所需的燃气从燃气出口152喷射至燃烧室150与高温气体结合,高温气体点燃燃气,实现在燃烧室150内形成MILD燃烧,由于通过燃气出口152喷射燃气,会在燃烧室150内形成卷吸效应,使得在燃烧室150内形成喷射燃烧区以及烟气回流区,使部分烟气在燃烧室150内强烈循环,继而将喷射的燃气与空气充分稀释,形成较低的氧气浓度,降低燃烧反应速度,并维持燃烧室150较高的温度,保证温度高于燃料的自燃点,实现自燃。如此,本实施例满足了高温空气燃烧(MILD燃烧)的条件:高温预热空气并配合高速射流实现卷吸高温烟气并稀释点燃空气射流,使氧气浓度低于一定值,且温度高于燃料的自燃点。燃烧后的热量可以与燃气热水器的换热器进行换热后排至室外,以实现制得热水。When the water heater is started, the gas switch valve of the premixer and the fan provide the air and gas mixed in a certain proportion to the premixing chamber 130 through the air inlet 131, which is stirred by the spoiler 300, and after fully mixed, it is supplied to the preheating burner 200. The ignition device ignites, and combustion starts in the combustion zone of the air preheating chamber 140. The fan corresponding to the air distribution chamber 110 also acts to suck in the air required for combustion. The cold air blown out from the air outlet 141 is combusted with the preheating burner 200 to produce The high-temperature flue gas is mixed in the air preheating chamber 140 to form high-temperature flue gas. When the temperature measuring device detects that the temperature of the high-temperature flue gas reaches the temperature required for MILD combustion, the gas valve provides gas to the gas distribution chamber 120, and the gas required for MILD combustion is injected from the gas outlet 152 to the combustion chamber 150 to combine with the high-temperature gas. The high-temperature gas ignites the gas to achieve MILD combustion in the combustion chamber 150. Since the gas is injected through the gas outlet 152, an entrainment effect is formed in the combustion chamber 150, so that an injection combustion zone and a flue gas return zone are formed in the combustion chamber 150. Make part of the flue gas circulate intensively in the combustion chamber 150, and then fully dilute the injected gas and air to form a lower oxygen concentration, reduce the combustion reaction speed, and maintain a higher temperature in the combustion chamber 150 to ensure that the temperature is higher than that of the fuel Spontaneous ignition point, to achieve spontaneous combustion. In this way, this embodiment satisfies the conditions of high-temperature air combustion (MILD combustion): high-temperature preheated air combined with high-speed jets realizes entrainment of high-temperature flue gas and dilutes and ignites the air jets, so that the oxygen concentration is lower than a certain value and the temperature is higher than the fuel The spontaneous ignition point. The burned heat can be exchanged with the heat exchanger of the gas water heater and then discharged to the outside to achieve hot water production.
可以理解的是,由于在燃气热水器中采用了燃烧器10,使燃气热水器能够有效减少CO和NOx的排放并降低燃气热水器的噪音。It is understandable that the use of the burner 10 in the gas water heater enables the gas water heater to effectively reduce CO and NOx emissions and reduce the noise of the gas water heater.
Claims (32)
- 一种燃烧器,其中,包括:A burner, which includes:壳体,所述壳体内设置有依次连通的预混室、空气预热室及燃烧室,所述预混室具有接入空气和燃气的进气口,所述空气预热室具有向其内流入空气的空气出口,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;以及A housing, the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber having a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber; and预热燃烧器,安装于所述空气预热室,所述预热燃烧器被设置为将所述预混室排放至所述空气预热室内的混合气体点燃,并将所述空气预热室内的温度加热至预设温度。A preheating burner installed in the air preheating chamber, and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber The temperature is heated to the preset temperature.
- 如权利要求1所述的燃烧器,其中,所述壳体包括外壳及设于所述外壳内的第一筒体,所述第一筒体内限定出所述燃烧室;The combustor according to claim 1, wherein the casing includes a casing and a first cylinder provided in the casing, and the combustion chamber is defined in the first cylinder;所述第一筒体与所述外壳之间限定出燃气分配室,所述燃气出口与所述燃气分配室连通,所述燃气分配室具有燃气进口,所述燃气出口为多个,多个所述燃气出口开设于所述第一筒体的周壁面,且沿所述第一筒体的周向间隔设置。A gas distribution chamber is defined between the first cylinder and the outer shell, the gas outlet is in communication with the gas distribution chamber, the gas distribution chamber has a gas inlet, and the gas outlets are multiple, and there are multiple outlets. The gas outlets are opened on the peripheral wall surface of the first cylinder, and are arranged at intervals along the circumferential direction of the first cylinder.
- 如权利要求2所述的燃烧器,其中,所述壳体还包括设于所述外壳内的第二筒体,所述第二筒体内限定出所述空气预热室及所述预混室,所述第二筒体与所述外壳之间限定出空气分配室,所述空气分配室具有空气进口,所述空气出口为多个,多个所述空气出口开设于所述第二筒体的周壁面,且沿所述第二筒体的周向间隔设置。The combustor according to claim 2, wherein the casing further comprises a second cylinder provided in the outer shell, and the second cylinder defines the air preheating chamber and the premixing chamber , An air distribution chamber is defined between the second cylinder and the housing, the air distribution chamber has an air inlet, the air outlets are multiple, and the multiple air outlets are opened in the second cylinder The peripheral wall surface is arranged at intervals along the circumferential direction of the second cylinder.
- 如权利要求3所述的燃烧器,其中,所述预混室、所述空气预热室、所述燃烧室自下向上依次排布,所述燃气出口设于所述第一筒体的上端,且所述燃气出口的气流方向朝下或倾斜朝下设置。The combustor according to claim 3, wherein the premixing chamber, the air preheating chamber, and the combustion chamber are arranged in sequence from bottom to top, and the gas outlet is provided at the upper end of the first cylinder , And the airflow direction of the gas outlet is set downward or inclined downward.
- 如权利要求1至4中任意一项所述的燃烧器,其中,所述燃烧器还包括扰流装置,所述扰流装置安装于所述预混室,被设置为使得所述预混室内形成螺旋通道,所述螺旋通道的入口与进气口连通,所述螺旋通道的出口与所述空气预热室连通。The combustor according to any one of claims 1 to 4, wherein the combustor further comprises a flow turbulence device installed in the premixing chamber and arranged such that the premixing chamber A spiral channel is formed, the inlet of the spiral channel is in communication with the air inlet, and the outlet of the spiral channel is in communication with the air preheating chamber.
- 如权利要求5所述的燃烧器,其中,所述扰流装置包括中心挡圈及螺旋叶片,所述螺旋叶片的内端连接于所述中心挡圈,所述螺旋叶片的外端连接于所述预混室的内壁面,被设置为使得所述螺旋叶片、所述中心挡圈与所述壳体之间限定出所述螺旋通道。The combustor according to claim 5, wherein the turbulence device includes a central retaining ring and a spiral blade, the inner end of the spiral blade is connected to the central retaining ring, and the outer end of the spiral blade is connected to the central retaining ring. The inner wall surface of the premixing chamber is arranged such that the spiral passage is defined between the spiral blade, the central retaining ring and the housing.
- 如权利要求6所述的燃烧器,其中,所述螺旋叶片的螺旋角大于或等于10度,且小于或等于45度。The combustor according to claim 6, wherein the helix angle of the spiral blade is greater than or equal to 10 degrees and less than or equal to 45 degrees.
- 如权利要求6所述的燃烧器,其中,所述预混室的延伸高度与所述螺旋叶片的延伸高度的比值大于或等于1.2,且小于或等于2。The combustor according to claim 6, wherein the ratio of the extension height of the premixing chamber to the extension height of the spiral blade is greater than or equal to 1.2 and less than or equal to 2.
- 如权利要求6所述的燃烧器,其中,所述预混室的内径与所述中心挡圈的外径的比值大于或等于1.5,且小于或等于4。The combustor according to claim 6, wherein the ratio of the inner diameter of the premixing chamber to the outer diameter of the center retaining ring is greater than or equal to 1.5 and less than or equal to 4.
- 如权利要求6所述的燃烧器,其中,所述中心挡圈的底部与所述预混室的底壁面呈间隔设置。The combustor according to claim 6, wherein the bottom of the center retaining ring and the bottom wall surface of the premixing chamber are spaced apart.
- 一种燃气热水器,其中,包括主体、换热器及燃烧器,所述主体内设置有换热室及与所述换热室连通的排烟口,所述换热器设置在所述换热室内,所述燃烧器的烟气出口与所述换热室连通,所述燃烧器包括:A gas water heater, which comprises a main body, a heat exchanger and a burner. The main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber, and the heat exchanger is arranged on the heat exchange chamber. Indoors, the flue gas outlet of the burner is in communication with the heat exchange chamber, and the burner includes:壳体,所述壳体内设置有依次连通的预混室、空气预热室及燃烧室,所述预混室具有 接入空气和燃气的进气口,所述空气预热室具有向其内流入空气的空气出口,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;以及A housing, the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber having a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber; and预热燃烧器,安装于所述空气预热室,所述预热燃烧器被设置为将所述预混室排放至所述空气预热室内的混合气体点燃,并将所述空气预热室内的温度加热至预设温度。A preheating burner installed in the air preheating chamber, and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber The temperature is heated to the preset temperature.
- 一种燃烧器,其中,包括:A burner, which includes:壳体,所述壳体形成有相互连通的空气预热室及燃烧室,所述空气预热室具有烟气进口及多个沿所述空气预热室的周向间隔设置的旋流空气出口,所述旋流空气出口被设置为向所述空气预热室内输入空气,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,以使得所述燃烧室内进行高温空气燃烧反应;A casing, the casing is formed with an air preheating chamber and a combustion chamber communicating with each other, the air preheating chamber has a flue gas inlet and a plurality of swirling air outlets spaced apart along the circumference of the air preheating chamber , The swirl air outlet is configured to input air into the air preheating chamber, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that all The high-temperature air combustion reaction in the combustion chamber;预热燃烧器,对应所述烟气进口设置,所述预热燃烧器被设置为将经过预混合后的燃气和空气的混合气体点燃后由烟气进口排入所述空气预热室,并将所述空气预热室内的温度加热至预设温度;A preheating burner is provided corresponding to the flue gas inlet, and the preheating burner is configured to ignite the pre-mixed gas and air mixture and discharge it into the air preheating chamber through the flue gas inlet, and Heating the temperature in the air preheating room to a preset temperature;其中,多个所述旋流空气出口吹出的气流旋向一致,被设置为使得所述旋流空气出口吹出的气流在所述空气预热室内形成旋流。Wherein, the swirling directions of the air flows blown from the plurality of swirl air outlets are the same, and are arranged so that the air flows blown from the swirl air outlets form a swirl in the air preheating chamber.
- 如权利要求12所述的燃烧器,其中,所述燃烧器还包括引流装置,所述引流装置设于所述空气预热室的壁面,且与所述旋流空气出口连通,被设置为引导所述旋流空气出口的气流绕所述空气预热室的周向吹出。The combustor according to claim 12, wherein the combustor further comprises a diversion device, the diversion device is provided on the wall surface of the air preheating chamber, and communicates with the swirling air outlet, and is configured to guide The airflow of the swirling air outlet is blown out around the circumference of the air preheating chamber.
- 如权利要求13所述的燃烧器,其中,所述引流装置包括引流板,所述引流板设于所述旋流空气出口沿所述空气预热室的轴向延伸的侧缘,且自所述空气预热室的内壁面朝向所述旋流空气出口倾斜设置。The combustor according to claim 13, wherein the guide device comprises a guide plate, the guide plate is arranged on the side edge of the swirl air outlet extending in the axial direction of the air preheating chamber, and The inner wall surface of the air preheating chamber is inclinedly arranged toward the swirling air outlet.
- 如权利要求13所述的燃烧器,其中,所述引流板固定连接于所述空气预热室的内壁面,或,所述引流板可转动的连接于所述空气预热室的内壁面,被设置为调节所述旋流空气出口的开口大小。The burner of claim 13, wherein the guide plate is fixedly connected to the inner wall surface of the air preheating chamber, or the guide plate is rotatably connected to the inner wall surface of the air preheating chamber, It is configured to adjust the opening size of the swirling air outlet.
- 如权利要求12所述的燃烧器,其中,所述空气预热室还具有对应所述旋流空气出口设置的旋流空气进口,每一所述旋流空气进口与其对应的所述旋流空气出口之间形成一旋流通道,所述旋流空气出口的过风面积小于所述旋流空气进口的过风面积。The combustor according to claim 12, wherein the air preheating chamber further has a swirl air inlet corresponding to the swirl air outlet, and each of the swirl air inlets corresponds to the swirl air A swirling channel is formed between the outlets, and the wind passing area of the swirling air outlet is smaller than the wind passing area of the swirling air inlet.
- 如权利要求16所述的燃烧器,其中,所述旋流通道的内径自所述旋流空气进口向所述旋流空气出口逐渐减小。The combustor according to claim 16, wherein the inner diameter of the swirling passage gradually decreases from the swirling air inlet to the swirling air outlet.
- 如权利要求12所述的燃烧器,其中,所述旋流空气出口的出流方向与所述空气预热室的壁面的夹角大于或等于0度,且小于或等于45度。The combustor according to claim 12, wherein the angle between the outlet direction of the swirling air outlet and the wall surface of the air preheating chamber is greater than or equal to 0 degrees and less than or equal to 45 degrees.
- 如权利要求12至18中任意一项所述的燃烧器,其中,所述壳体还形成有预混室,所述预混室、所述空气预热室及所述燃烧室依次连通,所述预热燃烧器设于所述空气预热室,所述预混室具有接入空气和燃气的进气口,所述燃烧器还包括安装于所述预混室的扰流装置,所述扰流装置被设置为对空气和燃气进行扰流,使得经所述扰流装置吹出的混合气体为旋转气流。The combustor according to any one of claims 12 to 18, wherein the casing is further formed with a premixing chamber, and the premixing chamber, the air preheating chamber, and the combustion chamber are connected in sequence, so The preheating combustor is arranged in the air preheating chamber, the premixing chamber has an air inlet for connecting air and gas, the combustor further includes a flow turbulence device installed in the premixing chamber, the The turbulence device is configured to turb the air and gas, so that the mixed gas blown out by the turbulence device is a swirling airflow.
- 如权利要求19所述的燃烧器,其中,The burner according to claim 19, wherein:经所述扰流装置吹出的混合气体的旋向与所述旋流空气出口吹出的气流的旋向一致;或,The swirling direction of the mixed gas blown out through the turbulence device is consistent with the swirling direction of the airflow blown out of the swirling air outlet; or,经所述扰流装置吹出的混合气体的旋向与所述旋流空气出口吹出的气流的旋向相反。The swirling direction of the mixed gas blown out by the turbulence device is opposite to the swirling direction of the air flow blown out by the swirling air outlet.
- 一种燃气热水器,其中,包括主体、换热器及燃烧器,所述主体内设置有换热室及与所述换热室连通的排烟口,所述换热器设置在所述换热室内,所述燃烧器的烟气出口与所述换热室连通,所述燃烧器包括:A gas water heater, which comprises a main body, a heat exchanger and a burner. The main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber, and the heat exchanger is arranged on the heat exchange chamber. Indoors, the flue gas outlet of the burner is in communication with the heat exchange chamber, and the burner includes:壳体,所述壳体形成有相互连通的空气预热室及燃烧室,所述空气预热室具有烟气进口及多个沿所述空气预热室的周向间隔设置的旋流空气出口,所述旋流空气出口被设置为向所述空气预热室内输入空气,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;A casing, the casing is formed with an air preheating chamber and a combustion chamber communicating with each other, the air preheating chamber has a flue gas inlet and a plurality of swirling air outlets spaced apart along the circumference of the air preheating chamber The swirl air outlet is configured to input air into the air preheating chamber, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that the High-temperature air combustion reaction in the combustion chamber;预热燃烧器,对应所述烟气进口设置,所述预热燃烧器被设置为将经过预混合后的燃气和空气的混合气体点燃后由烟气进口排入所述空气预热室,并将所述空气预热室内的温度加热至预设温度;A preheating burner is provided corresponding to the flue gas inlet, and the preheating burner is configured to ignite the pre-mixed gas and air mixture and discharge it into the air preheating chamber through the flue gas inlet, and Heating the temperature in the air preheating room to a preset temperature;其中,多个所述旋流空气出口吹出的气流旋向一致,被设置为使得所述旋流空气出口吹出的气流在所述空气预热室内形成旋流。Wherein, the swirling directions of the air flows blown from the plurality of swirl air outlets are the same, and are arranged so that the air flows blown from the swirl air outlets form a swirl in the air preheating chamber.
- 一种燃烧器,其中,包括:A burner, which includes:壳体,所述壳体设置有依次连通的预混室、空气预热室及燃烧室,所述预混室具有接入空气和燃气的进气口,所述空气预热室具有向其内流入空气的空气出口,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;A housing, the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber;预热燃烧器,安装于所述空气预热室,所述预热燃烧器被设置为将所述预混室排放至所述空气预热室内的混合气体点燃,并将所述空气预热室内的温度加热至预设温度;以及A preheating burner installed in the air preheating chamber, and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber Heated to a preset temperature; and扰流装置,所述扰流装置可转动地设于所述预混室,被设置为对进入所述预混室内的燃气和空气进行扰流。A flow turbulence device, the flow turbulence device is rotatably provided in the premixing chamber, and is configured to turb the flow of gas and air entering the premixing chamber.
- 如权利要求22所述的燃烧器,其中,所述扰流装置包括扰流件、转动轴及套设于所述转动轴上的轴承,所述扰流件通过所述转动轴及所述轴承可转动地安装于所述壳体,所述扰流件位于所述进气口与所述预热燃烧器之间。The combustor according to claim 22, wherein the spoiler includes a spoiler, a rotating shaft, and a bearing sleeved on the rotating shaft, and the spoiler passes through the rotating shaft and the bearing The spoiler is rotatably installed on the housing, and the spoiler is located between the air inlet and the preheating burner.
- 如权利要求23所述的燃烧器,其中,所述轴承安装于所述壳体,所述转动轴的一端连接于所述轴承,另一端固定连接于所述扰流件。The combustor according to claim 23, wherein the bearing is installed on the housing, one end of the rotating shaft is connected to the bearing, and the other end is fixedly connected to the spoiler.
- 如权利要求22所述的燃烧器,其中,所述进气口开设于所述预混室的周壁面。The combustor according to claim 22, wherein the air inlet is opened on the peripheral wall of the premixing chamber.
- 如权利要求22所述的燃烧器,其中,所述扰流装置包括扰流件及与所述扰流件相连接的转动轴,所述燃烧器还包括驱动装置,所述驱动装置与所述转动轴连接,被设置为驱动所述扰流件转动。The combustor according to claim 22, wherein the spoiler includes a spoiler and a rotating shaft connected to the spoiler, and the combustor further includes a drive device that is connected to the The rotating shaft is connected and is configured to drive the spoiler to rotate.
- 如权利要求22中任意一项所述的燃烧器,其中,所述扰流件包括盘状体;或,所述扰流件包括多个沿所述预混室的周向间隔设置的叶片。The combustor according to any one of claims 22, wherein the spoiler comprises a disc-shaped body; or, the spoiler comprises a plurality of blades arranged at intervals along the circumference of the premixing chamber.
- 如权利要求27所述的燃烧器,其中,所述盘状体向靠近所述预热燃烧器的一侧呈渐扩设置。The combustor according to claim 27, wherein the disc-shaped body is gradually arranged to a side close to the preheating combustor.
- 如权利要求27所述的燃烧器,其中,所述盘状体包括沿其周向间隔设置的多个凹部及多个凸部,相邻两所述凸部之间连接有一所述凹部。The combustor according to claim 27, wherein the disc-shaped body includes a plurality of concave portions and a plurality of convex portions arranged at intervals along the circumference thereof, and a concave portion is connected between two adjacent convex portions.
- 如权利要求27所述的燃烧器,其中,所述盘状体上开设有多个扰流孔,多个所述扰流孔沿所述盘状体的周向间隔设置。The burner according to claim 27, wherein the disc-shaped body is provided with a plurality of spoiler holes, and the plurality of spoiler holes are arranged at intervals along the circumferential direction of the disc-shaped body.
- 如权利要求27所述的燃烧器,其中,所述盘状体与所述壳体的内壁面呈间隔设置,所述壳体的内壁面还凸设有挡环,所述挡环的凸设高度大于或等于所述盘状体与所述壳体的内壁面之间的间距,在所述预混室的出风方向上,所述挡环位于所述盘状体的下游。The burner according to claim 27, wherein the disc-shaped body is spaced apart from the inner wall surface of the casing, and the inner wall surface of the casing is further provided with a baffle ring, and the convex setting of the baffle ring The height is greater than or equal to the distance between the disc-shaped body and the inner wall surface of the casing, and the baffle ring is located downstream of the disc-shaped body in the air outlet direction of the premixing chamber.
- 一种燃气热水器,其中,包括主体、换热器及燃烧器,所述主体内设置有换热室及与所述换热室连通的排烟口,所述换热器设置在所述换热室内,所述燃烧器的烟气出口与所述换热室连通,所述燃烧器包括:A gas water heater, which comprises a main body, a heat exchanger and a burner. The main body is provided with a heat exchange chamber and a smoke outlet communicating with the heat exchange chamber, and the heat exchanger is arranged on the heat exchange chamber. Indoors, the flue gas outlet of the burner is in communication with the heat exchange chamber, and the burner includes:壳体,所述壳体设置有依次连通的预混室、空气预热室及燃烧室,所述预混室具有接入空气和燃气的进气口,所述空气预热室具有向其内流入空气的空气出口,所述燃烧室具有烟气出口及燃气出口,所述燃气出口被设置为向所述燃烧室内喷射燃气,使得所述燃烧室内进行高温空气燃烧反应;A housing, the housing is provided with a premixing chamber, an air preheating chamber, and a combustion chamber that are connected in sequence, the premixing chamber has an air inlet for connecting air and gas, and the air preheating chamber has an inner An air outlet for inflowing air, the combustion chamber has a flue gas outlet and a gas outlet, and the gas outlet is configured to inject gas into the combustion chamber so that a high-temperature air combustion reaction occurs in the combustion chamber;预热燃烧器,安装于所述空气预热室,所述预热燃烧器被设置为将所述预混室排放至所述空气预热室内的混合气体点燃,并将所述空气预热室内的温度加热至预设温度;以及A preheating burner installed in the air preheating chamber, and the preheating burner is configured to ignite the mixed gas discharged from the premixing chamber into the air preheating chamber, and to ignite the air preheating chamber Heated to a preset temperature; and扰流装置,所述扰流装置可转动地设于所述预混室,被设置为对进入所述预混室内的燃气和空气进行扰流。A flow turbulence device, the flow turbulence device is rotatably provided in the premixing chamber, and is configured to turb the flow of gas and air entering the premixing chamber.
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CN202010487271.XA CN112682785A (en) | 2019-10-17 | 2020-05-30 | Combustor and gas heater |
CN202010487259.9A CN112682784A (en) | 2019-10-17 | 2020-05-30 | Combustor and gas heater |
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CN112682784A (en) | 2021-04-20 |
CN112682789A (en) | 2021-04-20 |
CN112682791A (en) | 2021-04-20 |
WO2021244493A1 (en) | 2021-12-09 |
CN212618288U (en) | 2021-02-26 |
CN112682792A (en) | 2021-04-20 |
CN112682786A (en) | 2021-04-20 |
CN112682788B (en) | 2022-12-02 |
WO2021244492A1 (en) | 2021-12-09 |
CN112682789B (en) | 2022-09-27 |
CN112682788A (en) | 2021-04-20 |
CN212618285U (en) | 2021-02-26 |
CN212618286U (en) | 2021-02-26 |
CN212618283U (en) | 2021-02-26 |
CN112682787B (en) | 2022-10-04 |
CN112682782A (en) | 2021-04-20 |
CN213272606U (en) | 2021-05-25 |
CN112682781B (en) | 2022-11-29 |
CN212618284U (en) | 2021-02-26 |
CN112682780A (en) | 2021-04-20 |
CN112682787A (en) | 2021-04-20 |
CN112682790B (en) | 2022-09-27 |
CN112682785A (en) | 2021-04-20 |
CN112682783A (en) | 2021-04-20 |
CN212618287U (en) | 2021-02-26 |
CN112682790A (en) | 2021-04-20 |
CN112682791B (en) | 2022-09-27 |
CN112682781A (en) | 2021-04-20 |
CN112682783B (en) | 2022-12-02 |
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